WO2023160111A1 - Battery and electric device - Google Patents

Battery and electric device Download PDF

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Publication number
WO2023160111A1
WO2023160111A1 PCT/CN2022/137255 CN2022137255W WO2023160111A1 WO 2023160111 A1 WO2023160111 A1 WO 2023160111A1 CN 2022137255 W CN2022137255 W CN 2022137255W WO 2023160111 A1 WO2023160111 A1 WO 2023160111A1
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WIPO (PCT)
Prior art keywords
battery
cooling plate
bending
shaped groove
battery according
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PCT/CN2022/137255
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French (fr)
Chinese (zh)
Inventor
曹根
周严东
黄银成
沈圳
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宁德时代新能源科技股份有限公司
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Publication of WO2023160111A1 publication Critical patent/WO2023160111A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

Disclosed in the present application are a battery (1100) and an electric device. The battery (1100) comprises a battery cell (100) and a cooling plate (200), wherein a cooling channel (210) is provided in the cooling plate (200); at least two bending portions (220), which are parallel to each other, are arranged on the cooling plate (200); the cooling plate (200) is bent along the bending portions (220), so as to form at least one U-shaped groove (230); the U-shaped groove (230) is used for accommodating the battery cell (100); and the bending portions (220) are provided with rigidity-weakening structures for weakening the rigidity of the cooling plate (200) at the bending portions (220).

Description

一种电池及用电装置A battery and an electrical device
本申请要求于2022年02月25日在中国专利局提交的、申请号为202220402615.7、发明名称为“一种电池及用电装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202220402615.7 and the title of the invention "a battery and an electrical device" filed at the China Patent Office on February 25, 2022, the entire contents of which are incorporated herein by reference. Applying.
技术领域technical field
本申请涉及电池技术领域,更具体地说,是涉及一种电池及用电装置。The present application relates to the field of battery technology, and more specifically, to a battery and an electrical device.
背景技术Background technique
随着电动汽车的兴起,电动汽车的电池成为衡量汽车性能的重要指标之一。由于电池通常设置在汽车内部,且组成电池的各电池组排列密集,使得电池的发热较为严重。尤其在快充状态下,电池的温度会更高。With the rise of electric vehicles, the battery of electric vehicles has become one of the important indicators to measure the performance of vehicles. Because the battery is usually arranged inside the car, and the battery packs that make up the battery are arranged densely, the heat generated by the battery is relatively serious. Especially in the fast charging state, the temperature of the battery will be higher.
为了解决电池的散热问题,目前有风冷和水冷的两种主流解决方式。因为水冷方式的散热效率更高,越来越多的电动汽车趋向于采用水冷方式对电池散热。但是现有技术中的电池水冷方案,在提高散热均匀性的同时会造成结构复杂而使生产工艺难度提高的问题出现。In order to solve the heat dissipation problem of the battery, there are currently two mainstream solutions of air cooling and water cooling. Because the heat dissipation efficiency of the water cooling method is higher, more and more electric vehicles tend to use the water cooling method to dissipate heat from the battery. However, the battery water-cooling solution in the prior art, while improving the uniformity of heat dissipation, will cause the problem of complex structure and difficult production process.
发明内容Contents of the invention
本申请实施例的目的之一在于:提供一种电池及用电装置,以解决相关技术中的电池水冷方案在提高散热均匀性的同时会造成结构复杂而使生产工艺难度提高的技术问题。One of the purposes of the embodiments of the present application is to provide a battery and an electrical device to solve the technical problem that the battery water-cooling scheme in the related art can improve the uniformity of heat dissipation while causing a complex structure and increasing the difficulty of the production process.
为解决上述技术问题,本申请实施例采用的技术方案是:In order to solve the above-mentioned technical problems, the technical solution adopted in the embodiment of the present application is:
第一方面,本申请提供了一种电池,包括:电池单体;冷却板,冷却板内部设置有冷却通道,冷却板上设置有至少两个相互平行的弯折部,冷却板沿弯折部弯折形成至少一个U形槽,U形槽用于容纳电池单体;其中,弯折部设 置有刚性削弱结构,以削弱冷却板在弯折部的刚度。In a first aspect, the present application provides a battery, including: a battery cell; a cooling plate, a cooling channel is provided inside the cooling plate, at least two mutually parallel bending parts are arranged on the cooling plate, and the cooling plate is arranged along the bending part At least one U-shaped groove is formed by bending, and the U-shaped groove is used for accommodating the battery cells; wherein, the bending part is provided with a rigidity weakening structure to weaken the rigidity of the cooling plate at the bending part.
本申请实施例包括电池单体和冷却板,冷却板的内部设置有冷却通道,冷却通道用于供介质通过,以实现电池热管理功能。并且,通过在冷却板上设置有至少两个相互平行的弯折部,以使冷却板可以沿弯折部弯折形成至少一个U形槽,U形槽一方面容纳电池单体,另一方面促使冷却板可以接触到电池单体的更多面,相应地使得冷却通道中的介质可以经过电池单体的更多面,最终实现提高电池单体散热均匀性的目的。其中,弯折部上设置的刚性削弱结构使得弯折部的刚性强度降低而便于弯折,进而使具有U形槽的冷却板可以用整板制作而成,提高电池产品整体结构强度的同时降低生产工艺难度的同时利于提高生产效率。The embodiment of the present application includes a battery cell and a cooling plate, and a cooling channel is provided inside the cooling plate, and the cooling channel is used for a medium to pass through, so as to realize the thermal management function of the battery. Moreover, at least two mutually parallel bending parts are provided on the cooling plate, so that the cooling plate can be bent along the bending parts to form at least one U-shaped groove, the U-shaped groove accommodates the battery cells on the one hand, and on the other hand This enables the cooling plate to contact more surfaces of the battery cells, correspondingly allowing the medium in the cooling channel to pass through more surfaces of the battery cells, and finally achieves the purpose of improving the uniformity of heat dissipation of the battery cells. Among them, the rigidity weakening structure provided on the bending part reduces the rigidity of the bending part and facilitates bending, so that the cooling plate with U-shaped grooves can be made of the whole plate, which improves the overall structural strength of the battery product while reducing the While the production process is difficult, it is beneficial to improve production efficiency.
在一些实施例中,弯折部的厚度小于冷却板的厚度,以形成刚性削弱结构。In some embodiments, the thickness of the bent portion is smaller than that of the cooling plate, so as to form a rigid weakening structure.
通过减小弯折部的厚度,以降低弯折部的刚性强度而使得弯折部便于弯折,进而降低弯折部的加工难度。By reducing the thickness of the bent part, the rigidity of the bent part is reduced to facilitate bending of the bent part, thereby reducing the difficulty of processing the bent part.
在一些实施例中,弯折部靠近电池单体的一侧设置有向远离电池单体方向凹陷的第一凹陷部,以减小弯折部的厚度。In some embodiments, the side of the bent portion close to the battery cell is provided with a first concave portion that is recessed away from the battery cell, so as to reduce the thickness of the bent portion.
基于需要弯折形成U形槽的目的,对冷却板进行的弯折是有方向限制的,通过第一凹陷部的设置,可以使得弯折部上与电池单体相接触的一侧形成凹陷的同时降低厚度,从而便于弯折形成U形槽。Based on the purpose of bending to form a U-shaped groove, the bending of the cooling plate is limited in direction. Through the setting of the first recessed part, the side of the bent part that is in contact with the battery cell can form a recessed At the same time, the thickness is reduced to facilitate bending to form a U-shaped groove.
在一些实施例中,弯折部上设置有镂空部,镂空部沿冷却板的厚度方向贯穿设置,以形成刚性削弱结构。In some embodiments, a hollow portion is provided on the bending portion, and the hollow portion is disposed through the thickness direction of the cooling plate to form a rigidity weakening structure.
弯折部上镂空部的设置一方面可以有效减少弯折部的刚性强度而便于弯折,另一方面还可以减轻冷却板的重量而利于提高整个电池产品的轻量化。The setting of the hollow part on the bending part can effectively reduce the rigidity of the bending part to facilitate bending on the one hand, and on the other hand can reduce the weight of the cooling plate to improve the weight reduction of the entire battery product.
在一些实施例中,U形槽包括依次相连的三个面,三个面用于与电池单体 贴合;冷却通道沿依次途径三个面的方向延伸设置在冷却板内部,且冷却通道避开镂空部。In some embodiments, the U-shaped groove includes three surfaces connected in sequence, and the three surfaces are used for bonding with the battery cells; the cooling channel is extended and arranged inside the cooling plate along the direction passing through the three surfaces in sequence, and the cooling channel avoids Open the hollow part.
如此设置的冷却通道可以途径U形槽的所有面,且与镂空部互不影响。The cooling passage arranged in this way can pass through all surfaces of the U-shaped groove, and does not affect each other with the hollow part.
在一些实施例中,镂空部的数量为一个,镂空部设置于弯折部的中间位置。In some embodiments, the number of the hollow part is one, and the hollow part is arranged in the middle of the bending part.
通过采用上述技术方案,有效降低弯折部中间位置处的强度而便于弯折。By adopting the above technical solution, the strength at the middle position of the bending part is effectively reduced to facilitate bending.
在一些实施例中,镂空部的数量为多个,多个镂空部均匀分布于弯折部上。In some embodiments, there are multiple hollow parts, and the multiple hollow parts are evenly distributed on the bending part.
通过采用上述技术方案,可以均衡整个弯折部上各处的强度。By adopting the above-mentioned technical solution, the strength of all places on the entire bending portion can be balanced.
在一些实施例中,冷却通道从冷却板的一端延伸到另一端。In some embodiments, the cooling channels extend from one end of the cooling plate to the other.
通过采用上述技术方案,电池单体升温过程中产生的热量可以被冷却介质沿着流动方向带走,从而有效解决电池工作时温升过高问题。By adopting the above technical solution, the heat generated during the heating process of the battery cells can be taken away by the cooling medium along the flow direction, thereby effectively solving the problem of excessive temperature rise during battery operation.
在一些实施例中,U形槽的数量为多个,相邻两个U形槽的开口方向相反。In some embodiments, there are multiple U-shaped grooves, and the opening directions of two adjacent U-shaped grooves are opposite.
通过上述设置可以使同等尺寸下的冷却板尽可能弯折形成更多数量的U形槽,以容纳更多数量的电池单体,由此提高了冷却板的利用率。Through the above arrangement, the cooling plate with the same size can be bent as much as possible to form more U-shaped grooves to accommodate more battery cells, thereby improving the utilization rate of the cooling plate.
在一些实施例中,电池单体包括第一输出极和第二输出极,第一输出极和第二输出极设置在电池单体沿弯折部的延伸方向的两端;其中,第一输出极的至少部分和第二输出极的至少部分均沿弯折部的延伸方向上自U形槽中凸出。In some embodiments, the battery cell includes a first output pole and a second output pole, and the first output pole and the second output pole are arranged at both ends of the battery cell along the extending direction of the bending portion; wherein, the first output pole At least part of the pole and at least part of the second output pole protrude from the U-shaped groove along the extending direction of the bent part.
通过设置第一输出极和第二输出极自U形槽露出至少部分,以在使用电连接件将各电池单体的输出极相连接时避免电连接件与U形槽的干涉。By arranging that the first output pole and the second output pole are at least partially exposed from the U-shaped groove, interference between the electrical connector and the U-shaped groove is avoided when the electrical connector is used to connect the output poles of the battery cells.
在一些实施例中,电池单体与U形槽之间设置有粘接剂,以固定电池单体。In some embodiments, an adhesive is provided between the battery cell and the U-shaped groove to fix the battery cell.
相较于使用连接件进行固定的方式,通过粘接方式将电池单体固定在U形槽内,不但有效提高空间利用率,还便于增加电池单体与U形槽之间的连 接面积,进而提高电池产品的整体强度;与此同时,还可以减少零件数量而降低生产复杂度。Compared with the method of fixing with connectors, the battery cell is fixed in the U-shaped groove by bonding, which not only effectively improves the space utilization rate, but also facilitates the increase of the connection area between the battery cell and the U-shaped groove, thereby Improve the overall strength of battery products; at the same time, it can also reduce the number of parts and reduce production complexity.
在一些实施例中,电池还包括上箱体和下箱体,上箱体和下箱体之间围合形成容纳腔,冷却板和电池单体容纳于容纳腔内;上箱体上设置有第二凹陷部,第二凹陷部朝向容纳腔方向凹陷,第二凹陷部与U形槽在上箱体上的投影至少部分重合。In some embodiments, the battery further includes an upper case and a lower case, and the upper case and the lower case are enclosed to form an accommodating cavity, and the cooling plate and the battery cells are accommodated in the accommodating cavity; the upper case is provided with The second recessed portion is recessed toward the direction of the accommodating cavity, and the second recessed portion at least partially coincides with the projection of the U-shaped groove on the upper case.
由于第二凹陷部的凹陷方向朝向容纳腔,且第二凹陷部与U形槽在上箱体上的投影至少部分重合,由此可以与电池单体的至少部分和/或冷却板的至少部分接触,由此增加散热面积、提高内外界空气热交换;与此同时,第二凹陷部还可以提高上箱体的刚度,避免上箱体拍打电芯或者产生异响。Since the concave direction of the second concave part is towards the accommodating cavity, and the projection of the second concave part and the U-shaped groove on the upper case at least partially coincides, it can be connected with at least part of the battery cell and/or at least part of the cooling plate. Contact, thereby increasing the heat dissipation area and improving the heat exchange between the internal and external air; at the same time, the second concave part can also increase the rigidity of the upper box to prevent the upper box from beating the battery cell or generating abnormal noise.
在一些实施例中,下箱体上设置有第二凹陷部。In some embodiments, the lower case is provided with a second recessed portion.
通过采用上述技术方案,由于第二凹陷部的凹陷方向朝向容纳腔,且第二凹陷部与U形槽在上箱体上的投影至少部分重合,由此可以与电池单体的至少部分和/或冷却板的至少部分接触,由此增加散热面积、提高内外界空气热交换;与此同时,第二凹陷部还可以提高下箱体的刚度,避免下箱体拍打电芯或者产生异响。By adopting the above technical solution, since the recessed direction of the second recessed part faces the accommodating cavity, and the projection of the second recessed part and the U-shaped groove on the upper case at least partially coincides, it can be compatible with at least part of the battery cell and/or Or at least part of the cooling plate is in contact, thereby increasing the heat dissipation area and improving the heat exchange between the internal and external air; at the same time, the second recess can also improve the rigidity of the lower box to prevent the lower box from beating the battery cell or generating abnormal noise.
在一些实施例中,弯折部的弯折角度为90°。In some embodiments, the bending angle of the bending portion is 90°.
通过采用上述技术方案,有效实现对电池单体的三面进行冷却。By adopting the above technical solution, the three sides of the battery cell can be effectively cooled.
第二方面,本申请提供了一种用电装置,包括如上述实施例中的电池,电池用于提供电能。In a second aspect, the present application provides an electrical device, including the battery in the above embodiment, and the battery is used to provide electrical energy.
本申请实施例提供的用电装置由于采用了上述实施例中的电池,有效提高了用电装置的散热性能,提高用电装置的整体结构强度,同时降低生产工艺难度,利于提高生产效率。The electric device provided by the embodiment of the present application uses the battery in the above embodiment, which effectively improves the heat dissipation performance of the electric device, improves the overall structural strength of the electric device, and reduces the difficulty of the production process, which is conducive to improving production efficiency.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments or exemplary technical descriptions. Obviously, the accompanying drawings in the following descriptions are only for this application. For some embodiments, those skilled in the art can also obtain other drawings based on these drawings without creative efforts.
图1为本申请一些实施例提供的车辆的结构示意图;Fig. 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application;
图2为本申请一些实施例提供的电池的立体图;Fig. 2 is a perspective view of a battery provided by some embodiments of the present application;
图3为图2中A处放大示意图;Fig. 3 is the enlarged schematic diagram of place A in Fig. 2;
图4为本申请一些实施例中冷却板的平铺图;Fig. 4 is the tiling diagram of the cooling plate in some embodiments of the present application;
图5为图4中B处放大示意图;Fig. 5 is the enlarged schematic diagram of place B in Fig. 4;
图6为本申请一些实施例中冷却板的立体图;Figure 6 is a perspective view of a cooling plate in some embodiments of the present application;
图7为图6中C处放大示意图;FIG. 7 is an enlarged schematic diagram of place C in FIG. 6;
图8为本申请一些实施例中冷却板的主视图;Figure 8 is a front view of a cooling plate in some embodiments of the present application;
图9为图8中D处放大示意图;Fig. 9 is an enlarged schematic diagram of place D in Fig. 8;
图10为本申请一些实施例提供的电池的立体分解图(含上箱体、下箱体)。Fig. 10 is an exploded perspective view of a battery (including an upper case and a lower case) provided by some embodiments of the present application.
具体实施方式中的附图标号如下:The reference numerals in the specific embodiment are as follows:
1000、车辆;1000, vehicle;
1100、电池;1200、控制器;1300、马达;1100, battery; 1200, controller; 1300, motor;
100、电池单体;110、第一输出极;100, a battery cell; 110, the first output pole;
200、冷却板;210、冷却通道;220、弯折部;221、第一凹陷部;222、 镂空部;230、U形槽;231、U形槽的开口;232、第一面;233、第二面;234、第三面;200, cooling plate; 210, cooling channel; 220, bending part; 221, first recessed part; 222, hollow part; 230, U-shaped groove; 231, opening of U-shaped groove; 232, first surface; 233, The second side; 234, the third side;
300、上箱体;310、第二凹陷部;300, the upper box; 310, the second depression;
400、下箱体。400, the lower box body.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, not to limit the present application.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。术语“第一”、“第二”、“第三”、“第四”“第五”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when a component is referred to as being “fixed on” or “disposed on” another component, it may be directly on the other component or indirectly on the other component. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. are based on the orientation or positional relationship shown in the drawings, and are for convenience of description only, rather than indicating or implying the referred device Or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the application, and those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations. The terms "first", "second", "third", "fourth" and "fifth" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the number of technical features. "Plurality" means two or more, unless otherwise clearly and specifically defined.
众所周知,电动汽车的两个关键性难题是安全和续航,而这两个问题都凸显在动力电池上。为了提高续航能力,电池趋向于被设计为更高的能量密度;而电池能量密度的提高,其所需的充电时间也会相应增加。为了缩短电池充电时间,快速充电(后面简称为快充)应运而生。然而,快充虽然解决了电池充电时间过长的问题,但是在快充时电池单体的极耳发热量是普通的充电方式下 电池单体的极耳发热量的几倍、几十倍,甚至更多,再基于电池在电动汽车中的设置位置,这就进一步地加重了电池的发热问题。As we all know, the two key problems of electric vehicles are safety and battery life, and these two problems are highlighted in the power battery. In order to improve the battery life, the battery tends to be designed with a higher energy density; and the battery energy density increases, and the required charging time will increase accordingly. In order to shorten the battery charging time, fast charging (hereinafter referred to as fast charging) came into being. However, although fast charging solves the problem of long battery charging time, the heat generated by the tabs of the battery cell during fast charging is several times or dozens of times that of the tabs of the battery cell in the ordinary charging method. Even more, based on the location of the battery in the electric vehicle, this further aggravates the heating problem of the battery.
目前绝大多数电动汽车采用风冷方式对电池散热,但是风冷方式的散热效率低、散热不均匀,且很难做到防尘防水,尤其在炎热的天气下难以保证散热效果。因此,越来越多的电动汽车开始采用水冷方式对电池散热。At present, most electric vehicles use air cooling to dissipate heat from the battery, but the cooling efficiency of air cooling is low, the heat dissipation is uneven, and it is difficult to prevent dust and water, especially in hot weather. Therefore, more and more electric vehicles have begun to use water cooling to dissipate heat from the battery.
申请人注意到,现有技术中的电池水冷方案,因为需要通过冷却板尽可能多地接触到电池单体的各个面来提高散热均匀性,而造成冷却板结构复杂程度相应增加,进而使生产工艺难度提高。具体的,在现有技术中,以蛇形扁管为冷却通道、由多个蛇形扁管并列排布为水冷系统,作为一种水冷方案,这就涉及到了对各个蛇形扁管的单独加工以及后期的组装工作,这种方案下的水冷系统结构复杂且整体性较差,并且生产工序繁多、生产效率低。为了提升水冷系统的整体性,可以采用整板形式的冷却板直接进行弯折来加工为U形槽,然而因为冷却板上各处刚性强度一致且内部设置有水冷管道,所以通过弯折的方式对冷却板进行加工的难度较大。The applicant noticed that the battery water-cooling scheme in the prior art requires the cooling plate to contact as many surfaces of the battery cells as possible to improve the uniformity of heat dissipation, resulting in a corresponding increase in the complexity of the cooling plate structure, which in turn makes the production Crafting difficulty increased. Specifically, in the prior art, the serpentine flat tube is used as the cooling channel, and a plurality of serpentine flat tubes are arranged side by side to form a water cooling system. As a water cooling scheme, this involves separate Processing and post-assembly work, the water cooling system under this scheme has a complex structure and poor integrity, and has many production processes and low production efficiency. In order to improve the integrity of the water-cooling system, the cooling plate in the form of a whole plate can be directly bent to form a U-shaped groove. It is more difficult to process the cooling plate.
为了缓解冷却板不容易弯折的问题,申请人研究发现,可以在冷却板上的弯折部处设置刚性削弱结构,以使弯折部的刚度小于冷却板上除了弯折部以外位置的刚度,由此使得弯折部便于弯折而形成U形槽,最终实现降低电池产品生产工艺难度而利于提高生产效率的目的。In order to alleviate the problem that the cooling plate is not easy to bend, the applicant has found that a rigidity weakening structure can be provided at the bending part of the cooling plate, so that the stiffness of the bending part is smaller than the stiffness of the positions other than the bending part on the cooling plate , so that the bending part is easy to bend to form a U-shaped groove, and finally achieves the goal of reducing the difficulty of the battery product production process and improving production efficiency.
具有本申请实施例公开的电池可以但不限用于车辆、船舶或飞行器等用电装置中。可以使用具有本申请公开的电池组成该用电装置的电源系统,这样,可使水冷板便于弯折,从而实现降低电池产品生产工艺难度而利于提高生产效率的目的。The batteries disclosed in the embodiments of the present application can be used, but not limited to, in electric devices such as vehicles, ships or aircrafts. The battery disclosed in this application can be used to form the power supply system of the electrical device. In this way, the water-cooled plate can be easily bent, thereby reducing the difficulty of the battery product production process and improving the production efficiency.
本申请实施例提供一种使用电池提供电能的用电装置,用电装置可以为但 不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。The embodiment of the present application provides an electric device that uses a battery to provide electric energy. The electric device can be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like. Among them, electric toys may include fixed or mobile electric toys, such as game consoles, electric car toys, electric boat toys, electric airplane toys, etc., and spacecraft may include airplanes, rockets, space shuttles, spaceships, etc.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。In the following embodiments, for the convenience of description, a vehicle 1000 as an electric device according to an embodiment of the present application is taken as an example for description.
图1为本申请一些实施例提供的车辆1000的结构示意图;图2为本申请一些实施例提供的电池1100的立体图;图3为图2中A处放大示意图;图4为本申请一些实施例中冷却板200的平铺图;图5为图4中B处放大示意图;图6为本申请一些实施例中冷却板200的立体图;图7为图6中C处放大示意图;图8为本申请一些实施例中冷却板200的主视图;图9为图8中D处放大示意图;图10为本申请一些实施例提供的电池1100的立体分解图(含上箱体300、下箱体400)。Fig. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application; Fig. 2 is a perspective view of a battery 1100 provided by some embodiments of the present application; Fig. 3 is an enlarged schematic diagram of A in Fig. 2; Fig. 4 is a schematic diagram of some embodiments of the present application Figure 5 is an enlarged schematic view of B in Figure 4; Figure 6 is a perspective view of cooling plate 200 in some embodiments of the present application; Figure 7 is an enlarged schematic view of C in Figure 6; The front view of the cooling plate 200 in some embodiments of the application; FIG. 9 is an enlarged schematic diagram of D in FIG. 8; FIG. ).
参见图1,车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池1100,电池1100可以设置在车辆1000的底部或头部或尾部。电池1100可以用于车辆1000的供电,例如,电池1100可以作为车辆1000的操作电源。车辆1000还可以包括控制器1200和马达1300,控制器1200用来控制电池1100为马达1300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Referring to FIG. 1 , a vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle. The interior of the vehicle 1000 is provided with a battery 1100 , and the battery 1100 may be provided at the bottom, head or tail of the vehicle 1000 . The battery 1100 can be used for power supply of the vehicle 1000 , for example, the battery 1100 can be used as an operating power source of the vehicle 1000 . The vehicle 1000 may further include a controller 1200 and a motor 1300 , the controller 1200 is used to control the battery 1100 to supply power to the motor 1300 , for example, for starting, navigating, and working power requirements of the vehicle 1000 during driving.
在一些实施例中,电池1100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments, the battery 1100 can be used not only as an operating power source for the vehicle 1000 , but also as a driving power source for the vehicle 1000 , replacing or partially replacing fuel oil or natural gas to provide driving power for the vehicle 1000 .
继续参照图1,并参照图2和图3,根据本申请的一些实施例,电池1100包括:电池单体100;冷却板200,冷却板200内部设置有冷却通道210(因为冷却通道210在冷却板200的内部,从外部不易示意,故图示指向冷却通道210的所在位置),冷却板200上设置有至少两个相互平行的弯折部220,冷却板200沿弯折部220弯折形成至少一个U形槽230,U形槽230用于容纳电池单体100;其中,弯折部220设置有刚性削弱结构,以削弱冷却板200在弯折部220的刚度。Continuing to refer to FIG. 1, and referring to FIG. 2 and FIG. 3, according to some embodiments of the present application, the battery 1100 includes: a battery cell 100; The inside of the plate 200 is not easy to show from the outside, so the illustration points to the location of the cooling channel 210), the cooling plate 200 is provided with at least two mutually parallel bending parts 220, and the cooling plate 200 is bent along the bending parts 220 to form At least one U-shaped slot 230 is used for accommodating the battery cell 100 ; wherein, the bent portion 220 is provided with a rigid weakening structure to weaken the rigidity of the cooling plate 200 at the bent portion 220 .
需要说明的是,本申请实施例公开的电池1100,不仅可以被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还可以被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域,在此不做具体的限定。It should be noted that the battery 1100 disclosed in the embodiment of the present application can not only be applied to energy storage power systems such as hydraulic power, thermal power, wind power and solar power stations, but also can be widely used in electric bicycles, electric motorcycles, electric vehicles, etc. Electric vehicles, military equipment, aerospace and many other fields are not specifically limited here.
其中,电池单体100是具体实现电能和化学能转换的最小单元。电池单体100可以为二次电池或一次电池;还可以是锂硫电池、钠离子电池或镁离子电池,但不局限于此。电池单体100可呈圆柱体、扁平体、长方体或其它形状等。Among them, the battery cell 100 is the smallest unit that specifically realizes the conversion of electrical energy and chemical energy. The battery cell 100 may be a secondary battery or a primary battery; it may also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but is not limited thereto. The battery cell 100 may be in the form of a cylinder, a flat body, a cuboid or other shapes.
具体的,冷却板200的材质可以采用铝以及其他导热性能较好的材料,在此不做具体的限定。更具体的,冷却板200内部设置的冷却通道210有以下两种实施方式:第一种实施方式,冷却通道210设置在相邻两个弯折部220之间,可以布置多条冷却通道210来布满整张冷却板200,也可以仅布置一条冷却通道210以蛇形走势依次布满整张冷却板200。第二种,冷却通道210顺次途经各个弯折部220,可以设置一条较宽的冷却通道210来布满整张冷却板200,即整个冷却板200为中空结构,也可以设置多条冷却通道210以并列排布的形式来布满整张冷却板200。冷却通道210从冷却板200的一端延伸到另一端,电池单体100升温过程中产生的热量可以被冷却介质沿着流动方向带走,从而 有效解决电池1100工作时温升过高问题。Specifically, the material of the cooling plate 200 may be aluminum or other materials with good thermal conductivity, and no specific limitation is made here. More specifically, the cooling channel 210 provided inside the cooling plate 200 has the following two implementation modes: In the first embodiment, the cooling channel 210 is arranged between two adjacent bending parts 220, and multiple cooling channels 210 can be arranged to The entire cooling plate 200 is covered, or only one cooling passage 210 may be arranged to cover the entire cooling plate 200 in a serpentine manner. In the second type, the cooling channel 210 passes through each bending part 220 in sequence, and a wider cooling channel 210 can be provided to cover the entire cooling plate 200, that is, the entire cooling plate 200 is a hollow structure, and multiple cooling channels can also be provided. 210 are arranged side by side to cover the entire cooling plate 200 . The cooling channel 210 extends from one end of the cooling plate 200 to the other end, and the heat generated during the heating process of the battery cell 100 can be taken away by the cooling medium along the flow direction, thereby effectively solving the problem of excessive temperature rise of the battery 1100 during operation.
另外,在仅需一个U形槽230的情况下,只需要在冷却板200上设置两个相互平行的弯折部220;在需要更多个U形槽230的情况下,则需要在冷却板200上设置更多个弯折部220。可以看出,冷却板200上设置的弯折部220的数量与需要弯折形成的U形槽230的数量是正相关的。进一步的,需要弯折形成U形槽230的数量又与电池单体100的数量(即电池能量密度)相关,为了保证较好的散热均匀性,在电池单体100的数量增加的同时,需要的U形槽230数量也会相应增加。其中,一个U形槽230中可以放置一个电池单体100,也可以放置多个电池单体100。In addition, when only one U-shaped groove 230 is needed, only two mutually parallel bent portions 220 need to be provided on the cooling plate 200; More bending parts 220 are provided on the 200 . It can be seen that the number of bent portions 220 provided on the cooling plate 200 is positively correlated with the number of U-shaped grooves 230 that need to be bent. Furthermore, the number of U-shaped grooves 230 that need to be bent to form is related to the number of battery cells 100 (that is, the energy density of the battery). In order to ensure better heat dissipation uniformity, while the number of battery cells 100 increases, The number of U-shaped grooves 230 will increase accordingly. Wherein, one battery cell 100 can be placed in one U-shaped slot 230 , and multiple battery cells 100 can also be placed.
本申请实施例的电池1100包括电池单体100和冷却板200,冷却板200的内部设置有冷却通道210,冷却通道210用于供介质通过,通过冷却通道210中介质的降温或者升温来实现电池热管理功能。并且,通过在冷却板200上设置有至少两个相互平行的弯折部220,以使冷却板200可以沿弯折部220弯折形成至少一个U形槽230,U形槽230一方面容纳电池单体100,另一方面促使冷却板200可以接触到电池单体100的更多面,相应地使得冷却通道210中的介质可以经过电池单体100的更多面,最终实现提高电池单体100散热均匀性的目的。其中,弯折部220上设置的刚性削弱结构使得弯折部220的刚性强度降低而便于弯折,进而使具有U形槽230的冷却板200可以用整板制作而成,相较于现有技术中对冷却板200采用拼接的制作方式,一方面可以降低生产工艺难度的同时利于提高生产效率,另一方面因为冷却板200由整板制作而无拼接缝,所以还同时提高冷却板200在水平面及垂直面的抗扭刚度,进而提高电池1100的结构强度。The battery 1100 of the embodiment of the present application includes a battery cell 100 and a cooling plate 200. A cooling channel 210 is provided inside the cooling plate 200. The cooling channel 210 is used for the passage of the medium, and the battery is realized by cooling or heating the medium in the cooling channel 210. thermal management function. Moreover, at least two mutually parallel bending parts 220 are provided on the cooling plate 200, so that the cooling plate 200 can be bent along the bending parts 220 to form at least one U-shaped groove 230, and the U-shaped groove 230 accommodates the battery on the one hand The cell 100, on the other hand, enables the cooling plate 200 to contact more surfaces of the battery cell 100, and accordingly enables the medium in the cooling channel 210 to pass through more surfaces of the battery cell 100, and finally realizes the improvement of the battery cell 100. The purpose of uniformity of heat dissipation. Wherein, the rigidity weakening structure provided on the bending part 220 reduces the rigidity of the bending part 220 and facilitates bending, so that the cooling plate 200 having the U-shaped groove 230 can be made of a whole plate, compared with the existing In the technology, the cooling plate 200 is produced by splicing, which can reduce the difficulty of the production process and improve production efficiency on the one hand. The torsional rigidity in the horizontal plane and the vertical plane further improves the structural strength of the battery 1100 .
在一些实施例中,弯折部220的厚度小于冷却板200的厚度,以形成刚性 削弱结构。具体的,可以通过在垂直于冷却板200方向上的正反两侧面上进行减薄处理来减小弯折部220的厚度,例如可以在上述的冷却板200上的任意一侧面进行减薄处理,也可以在两个侧面上均进行减薄处理。通过减小冷却板200上弯折部220的厚度,以降低弯折部220的刚性强度而使得弯折部220便于弯折,进而降低弯折部220的加工难度。另外,冷却板200沿弯折部220弯折后的角度是可以调整的,为了实现电池1100的三面水冷,弯折角度可为90°。In some embodiments, the thickness of the bent portion 220 is smaller than that of the cooling plate 200, so as to form a rigid weakening structure. Specifically, the thickness of the bent portion 220 can be reduced by thinning the front and back sides in the direction perpendicular to the cooling plate 200, for example, thinning can be performed on any side of the cooling plate 200 described above. , can also be thinned on both sides. By reducing the thickness of the bent portion 220 on the cooling plate 200 , the rigidity of the bent portion 220 is reduced to facilitate bending of the bent portion 220 , thereby reducing the processing difficulty of the bent portion 220 . In addition, the angle at which the cooling plate 200 is bent along the bending portion 220 can be adjusted. In order to realize water cooling on three sides of the battery 1100 , the bending angle can be 90°.
可以理解的是,形成U形槽230对冷却板200有弯折方向的限制。基于上述考量,在一些实施例中,参考图4和图5,弯折部220靠近电池单体100的一侧设置有向远离电池单体100方向凹陷的第一凹陷部221,以减小弯折部220的厚度。通过第一凹陷部221的设置,可以使得弯折部220上与电池单体100相接触的一侧形成凹陷的同时降低厚度,从而便于弯折形成U形槽230。其中,第一凹陷部221可以呈圆弧形、半圆形,甚至三角形等凹陷形状,在此不做特别的限制。It can be understood that forming the U-shaped groove 230 restricts the bending direction of the cooling plate 200 . Based on the above considerations, in some embodiments, referring to FIG. 4 and FIG. 5 , the side of the bent portion 220 close to the battery cell 100 is provided with a first concave portion 221 that is recessed away from the battery cell 100 to reduce bending. The thickness of the folded portion 220. Through the arrangement of the first recessed portion 221 , the side of the bent portion 220 that is in contact with the battery cell 100 can be recessed while reducing the thickness, so as to facilitate bending to form the U-shaped groove 230 . Wherein, the first concave portion 221 may be in a circular arc shape, a semicircle shape, or even a triangle shape, and there is no special limitation here.
在一些实施例中,参照图6和图7,弯折部220上设置有镂空部222,镂空部222沿冷却板200的厚度方向贯穿设置,以形成刚性削弱结构。In some embodiments, referring to FIG. 6 and FIG. 7 , a hollow portion 222 is disposed on the bending portion 220 , and the hollow portion 222 is disposed through the thickness direction of the cooling plate 200 to form a rigidity weakening structure.
弯折部220上设置的镂空部222的数量不限,可以在一个弯折部220上设置一个或者多个镂空部222。当弯折部220上仅设置一个镂空部222的情况下,可以将镂空部222设置在弯折部220的中间位置处,以降低弯折部220中间位置处的强度而便于弯折。也可以将一个镂空部222随意地设置在弯折部220上的任意位置处;而当弯折部220上设置有多个镂空部222,可以将多个镂空部222均匀分布在弯折部220上(即相邻两个镂空部222之间的间距固定),以均衡整个弯折部220上各处的强度。当然,也可以将多个镂空部222随意分 布在弯折部220上(即相邻两个镂空部222之间的间距不固定),在此不对镂空部222的分布方式作具体的限定。其中,镂空部222的形状包括且不限于是正方形、长方形、菱形、圆形以及椭圆形等等。多个镂空部222可以为同样的形状,也可以为不同的形状。The number of hollow parts 222 provided on the bent part 220 is not limited, and one or more hollow parts 222 may be provided on one bent part 220 . When only one hollow portion 222 is provided on the bending portion 220 , the hollow portion 222 can be disposed at a middle position of the bending portion 220 to reduce the strength of the middle position of the bending portion 220 and facilitate bending. One hollow part 222 can also be arbitrarily arranged at any position on the bending part 220; and when the bending part 220 is provided with a plurality of hollow parts 222, the plurality of hollow parts 222 can be evenly distributed on the bending part 220 (that is, the distance between two adjacent hollowed out parts 222 is fixed), so as to balance the strength of the entire bent part 220 everywhere. Of course, a plurality of hollow parts 222 can also be randomly distributed on the bending part 220 (that is, the distance between two adjacent hollow parts 222 is not fixed), and the distribution method of the hollow parts 222 is not specifically limited here. Wherein, the shape of the hollow portion 222 includes but is not limited to square, rectangle, rhombus, circle, ellipse and so on. The plurality of hollow parts 222 may have the same shape or different shapes.
弯折部220上镂空部222的设置一方面可以有效减少弯折部220的刚性强度而便于弯折,另一方面还可以减轻冷却板200的重量而利于提高整个电池1100的轻量化。The setting of the hollow part 222 on the bending part 220 can effectively reduce the rigidity of the bending part 220 to facilitate bending, and on the other hand, can also reduce the weight of the cooling plate 200 to improve the weight reduction of the entire battery 1100 .
在一些实施例中,如图8和图9所示,U形槽230包括依次相连的三个面(第一面232、第二面233和第三面234),三个面用于与电池单体100贴合,当冷却介质进入冷却板200时,经过冷却通道210后带走电池单体100的内部热量。并且,冷却通道210沿依次途径三个面的方向延伸设置在冷却板200内部,且冷却通道210避开镂空部222。In some embodiments, as shown in FIG. 8 and FIG. 9, the U-shaped groove 230 includes three faces (the first face 232, the second face 233 and the third face 234) connected in sequence, and the three faces are used for connecting with the battery. The cells 100 are bonded together, and when the cooling medium enters the cooling plate 200 , it takes away the internal heat of the battery cells 100 after passing through the cooling channels 210 . Moreover, the cooling channel 210 is extended and disposed inside the cooling plate 200 in a direction passing through three surfaces in sequence, and the cooling channel 210 avoids the hollow portion 222 .
当电池单体100的数量较多时,可以以电池模组的形式对多个电池单体100进行打包,以提高电池1100的整体性。每一电池模组包括多个电池单体100,多个电池单体100之间可串联或并联或混联,混联是指多个电池单体100中既有串联又有并联。电池模组可以为多个,多个电池模组之间可串联或并联或混联,混联是指多个电池模组中既有串联又有并联。而冷却板200根据电池模组数量的设计可以弯折形成一个或者多个U形槽230,如此设置的冷却通道210可以与镂空部222互不影响的同时途径U形槽230的所有面,以实现电池1100的三面水冷。When the number of battery cells 100 is large, multiple battery cells 100 can be packaged in the form of a battery module to improve the integrity of the battery 1100 . Each battery module includes a plurality of battery cells 100 , and the plurality of battery cells 100 can be connected in series, in parallel, or in combination. The combination means that the plurality of battery cells 100 are connected in series and in parallel. There can be multiple battery modules, and multiple battery modules can be connected in series or in parallel or in combination. The combination means that multiple battery modules are connected in series and in parallel. The cooling plate 200 can be bent to form one or more U-shaped grooves 230 according to the design of the number of battery modules, so that the cooling channel 210 can pass through all the surfaces of the U-shaped grooves 230 without interfering with the hollow part 222, so as to Three-side water cooling of the battery 1100 is realized.
需要说明的是,每个U形槽230在弯折部220的延伸方向上(即U形槽230的长度方向)以及贯穿各U形槽230的方向上(即U形槽230的宽度方向)均可以设置多个电池单体100。但是为了保证较好的散热效果,在一些实 施例中,每个U形槽230的宽度方向上放置1至3个电池单体100,具体的1至3个电池单体100以电池单体100大面相贴的方式设置在U形槽230内。本实施例中图示为放置2个电池单体100,如此一来,U形槽230的三面与2个电池单体100的三个面相接触,实现电池1100的三面水冷,解决常规电池1100温升过高问题。It should be noted that each U-shaped groove 230 is in the extending direction of the bent portion 220 (ie, the length direction of the U-shaped groove 230 ) and the direction passing through each U-shaped groove 230 (ie, the width direction of the U-shaped groove 230 ). A plurality of battery cells 100 can each be provided. However, in order to ensure a better heat dissipation effect, in some embodiments, 1 to 3 battery cells 100 are placed in the width direction of each U-shaped groove 230, specifically 1 to 3 battery cells 100 are referred to as battery cells 100 The large surfaces are arranged in the U-shaped groove 230 in a manner of sticking to each other. In this embodiment, the illustration shows that two battery cells 100 are placed. In this way, the three sides of the U-shaped groove 230 are in contact with the three sides of the two battery cells 100, so that the three sides of the battery 1100 are cooled by water, and the temperature of the conventional battery 1100 is solved. raised too high problem.
继续参照图8,当需要多个U形槽230时,在一些实施例中,可以以交错分布的形式在冷却板200上弯折形成多个U形槽230,即相邻两个U形槽230的开口231方向相反。通过上述设置可以使同等尺寸下的冷却板200尽可能弯折形成更多数量的U形槽230,以容纳更多数量的电池单体100,由此提高了冷却板200的利用率。在其他实施例中,也可以以顺次排布的形式在冷却板200上弯折形成多个U形槽230,即多个U形槽230的开口231方向一致,相邻两个U形槽230之间为过渡区,过渡区不用于设置电池单体100。Continuing to refer to FIG. 8 , when multiple U-shaped slots 230 are required, in some embodiments, multiple U-shaped slots 230 can be bent and formed on the cooling plate 200 in a staggered manner, that is, two adjacent U-shaped slots The opening 231 of 230 is in the opposite direction. Through the above arrangement, the cooling plate 200 with the same size can be bent to form more U-shaped slots 230 to accommodate more battery cells 100 , thereby improving the utilization rate of the cooling plate 200 . In other embodiments, multiple U-shaped grooves 230 can also be bent and formed on the cooling plate 200 in a sequential arrangement, that is, the openings 231 of the multiple U-shaped grooves 230 have the same direction, and two adjacent U-shaped grooves Between 230 is a transition area, and the transition area is not used for setting the battery cells 100 .
在一些实施例中,继续参考图2,电池单体100包括第一输出极110和第二输出极(基于视角原因图中未示出),第一输出极110和第二输出极设置在电池单体100沿弯折部220的延伸方向的两端;其中,第一输出极110的至少部分和第二输出极的至少部分均沿弯折部220的延伸方向上自U形槽230中凸出。In some embodiments, referring to FIG. 2 , the battery cell 100 includes a first output pole 110 and a second output pole (not shown in the figure due to viewing angle), and the first output pole 110 and the second output pole are arranged on the battery Both ends of the cell 100 along the extending direction of the bending portion 220; wherein, at least part of the first output pole 110 and at least part of the second output pole protrude from the U-shaped groove 230 along the extending direction of the bending portion 220 out.
通过设置第一输出极110和第二输出极的至少部分自U形槽230中凸出,以在使用电连接件(图中未示出)将各电池单体100的输出极相连接时避免电连接件与U形槽230的干涉。并且,在冷却板200对电池单体100实现三面水冷后,途径了电池单体100的较多面,且冷却介质自冷却通道210通过,可以迅速带走电池单体100的热量,使得电池单体100的温度不会过高,进而使得连接电池单体100的电连接件的温度不会过高。其中,电连接件用于实现多 个电池模组之间的电连接,乃至于一电池模组中的多个电池单体100。电连接件具体可以是汇流部件。By setting at least part of the first output pole 110 and the second output pole protruding from the U-shaped groove 230, when using an electrical connector (not shown in the figure) to connect the output poles of each battery cell 100 to avoid The electrical connector interferes with the U-shaped slot 230 . Moreover, after the cooling plate 200 realizes water cooling on three sides of the battery cell 100, it passes through more sides of the battery cell 100, and the cooling medium passes through the cooling channel 210, which can quickly take away the heat of the battery cell 100, so that the battery cell The temperature of 100 will not be too high, so that the temperature of the electrical connectors connected to the battery cells 100 will not be too high. Wherein, the electrical connector is used to realize the electrical connection between multiple battery modules, even multiple battery cells 100 in a battery module. Specifically, the electrical connector may be a bus component.
将电池单体100固定在U形槽230内的方式有多种,如粘接、铆接、焊接以及通过连接件固定等方式。在一些实施例中,在电池单体100与U形槽230的接触面涂覆粘接剂,可将电池单体100固定在冷却板200的U形槽230中。There are many ways to fix the battery cell 100 in the U-shaped groove 230 , such as bonding, riveting, welding and fixing by connectors. In some embodiments, the battery cell 100 can be fixed in the U-shaped groove 230 of the cooling plate 200 by coating the adhesive on the contact surface of the battery cell 100 and the U-shaped groove 230 .
可选的,粘接剂可以为结构性胶、导热性胶等,其中,结构性胶强度高,而导热性胶便于热量的交换。相较于使用连接件进行固定的方式,通过粘接方式将电池单体100固定在U形槽230内,不但有效提高空间利用率,还便于增加电池单体100与U形槽230之间的连接面积,进而提高电池1100的整体强度;与此同时,还可以减少零件数量而降低生产复杂度。Optionally, the adhesive may be structural glue, thermally conductive glue, etc., wherein the structural glue has high strength, and the thermally conductive glue facilitates heat exchange. Compared with the way of fixing with connectors, the battery cell 100 is fixed in the U-shaped groove 230 by bonding, which not only effectively improves the space utilization rate, but also facilitates increasing the distance between the battery cell 100 and the U-shaped groove 230. The connection area is increased, thereby improving the overall strength of the battery 1100; at the same time, the number of parts can be reduced to reduce the complexity of production.
在一些实施例中,电池1100还包括电池箱,电池箱用于为电池单体100和冷却板200提供容纳空间,电池箱可以采用多种结构。参考图10,该电池箱具体包括上箱体300和下箱体400,上箱体300和下箱体400之间围合形成容纳腔,冷却板200和电池单体100容纳于容纳腔内。其中,上箱体300上设置有第二凹陷部310,第二凹陷部310朝向容纳腔方向凹陷,第二凹陷部310与U形槽230在上箱体300上的投影至少部分重合。In some embodiments, the battery 1100 further includes a battery box, which is used to provide accommodation space for the battery cells 100 and the cooling plate 200 , and the battery box may adopt various structures. Referring to FIG. 10 , the battery box specifically includes an upper box body 300 and a lower box body 400 . The upper box body 300 and the lower box body 400 enclose a housing cavity, and the cooling plate 200 and the battery cells 100 are accommodated in the housing cavity. Wherein, the upper box body 300 is provided with a second recessed portion 310 , the second recessed portion 310 is recessed toward the receiving cavity, and the projection of the second recessed portion 310 and the U-shaped groove 230 on the upper box body 300 at least partially overlaps.
在其它实施例中,电池箱包括上箱体300与下箱体400,在一种实施方式中,上箱体300与下箱体400相互盖合,上箱体300和下箱体400共同限定出容纳空间。在另一种实施方式中,下箱体400可以为一端开口的空心结构,上箱体300可以为板状结构,上箱体300盖合于下箱体400的开口侧,以使上箱体300与下箱体400共同限定出容纳空间。在又一种实施方式中,上箱体300和下箱体400也可以是均为一侧开口的空心结构,上箱体300的开口侧盖合于 下箱体400的开口侧。另外,需要说明的是,可以根据实际需求在上箱体300或者下箱体400中的任一箱体上设置第二凹陷部310,也可以在上箱体300和下箱体400上均设置第二凹陷部310。当然,上箱体300和下箱体400形成的电池箱可以是多种形状,比如,圆柱体、长方体等。In other embodiments, the battery box includes an upper box 300 and a lower box 400. In one embodiment, the upper box 300 and the lower box 400 cover each other, and the upper box 300 and the lower box 400 jointly define out of storage space. In another embodiment, the lower box body 400 can be a hollow structure with one end open, the upper box body 300 can be a plate-shaped structure, and the upper box body 300 is covered on the opening side of the lower box body 400, so that the upper box body 300 and the lower case 400 jointly define an accommodation space. In yet another embodiment, the upper box body 300 and the lower box body 400 can also be hollow structures with one side opening, and the opening side of the upper box body 300 is covered with the opening side of the lower box body 400 . In addition, it should be noted that the second recessed part 310 can be provided on any one of the upper box body 300 or the lower box body 400 according to actual needs, and can also be provided on both the upper box body 300 and the lower box body 400 The second recessed part 310 . Of course, the battery box formed by the upper box 300 and the lower box 400 can be in various shapes, such as a cylinder, a cuboid, and the like.
由于第二凹陷部310的凹陷方向朝向容纳腔,且第二凹陷部310与U形槽230在上箱体300上的投影至少部分重合,由此可以与电池单体100的至少部分和/或冷却板200的至少部分接触,由此增加散热面积、提高内外界空气热交换;与此同时,第二凹陷部310还可以提高上箱体300的刚度,避免上箱体300拍打电芯或者产生异响。在其他实施例中,也可以设置第二凹陷部310与U形槽230在上箱体300上的投影完全重合,进一步提高散热效果。另外,下箱体400承载整个电池1100的重量,可以采用钣金件折弯焊接,或者钣金件冲压焊接,或者铝合金铸造,或者铝合金压铸等方式制造而成。Since the concave direction of the second concave portion 310 faces the accommodating cavity, and the projection of the second concave portion 310 and the U-shaped groove 230 on the upper case 300 at least partially coincides, it can be at least partly connected to the battery cell 100 and/or At least part of the cooling plate 200 is in contact, thereby increasing the heat dissipation area and improving the heat exchange between the internal and external air; at the same time, the second recessed part 310 can also improve the rigidity of the upper box 300, preventing the upper box 300 from beating the battery cells or causing Abnormal noise. In other embodiments, the projection of the second recessed portion 310 and the U-shaped groove 230 on the upper case 300 can also be set to completely overlap, so as to further improve the heat dissipation effect. In addition, the lower box 400 bears the weight of the entire battery 1100 and can be manufactured by bending and welding sheet metal parts, stamping and welding sheet metal parts, or aluminum alloy casting, or aluminum alloy die casting.
本申请实施例还提供一种用电装置,包括如上述实施例中的电池1100,电池1100用于提供电能。The embodiment of the present application also provides an electric device, including the battery 1100 in the above embodiment, and the battery 1100 is used to provide electric energy.
可以理解的是,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。It can be understood that the electrical device may be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like. Among them, electric toys may include fixed or mobile electric toys, such as game consoles, electric car toys, electric boat toys, electric airplane toys, etc., and spacecraft may include airplanes, rockets, space shuttles, spaceships, etc.
本申请实施例提供的用电装置由于采用了上述实施例中的电池1100,有效提高了用电装置的散热性能,提高用电装置的整体结构强度,同时降低生产工艺难度,利于提高生产效率。The electric device provided by the embodiment of the present application uses the battery 1100 in the above embodiment, which effectively improves the heat dissipation performance of the electric device, improves the overall structural strength of the electric device, and reduces the difficulty of the production process, which is conducive to improving production efficiency.
以上仅为本申请的可选实施例而已,并不用于限制本申请。对于本领域的 技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only optional embodiments of the application, and are not intended to limit the application. For those skilled in the art, various modifications and changes may occur in this application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of the claims of the present application.

Claims (15)

  1. 一种电池,其中,包括:A battery, comprising:
    电池单体;battery cell;
    冷却板,所述冷却板内部设置有冷却通道,所述冷却板上设置有至少两个相互平行的弯折部,所述冷却板沿所述弯折部弯折形成至少一个U形槽,所述U形槽用于容纳所述电池单体;A cooling plate, a cooling channel is provided inside the cooling plate, at least two mutually parallel bending parts are provided on the cooling plate, and at least one U-shaped groove is formed by bending the cooling plate along the bending parts, so The U-shaped groove is used to accommodate the battery cell;
    其中,所述弯折部设置有刚性削弱结构,以削弱所述冷却板在所述弯折部的刚度。Wherein, the bending portion is provided with a rigidity weakening structure to weaken the rigidity of the cooling plate at the bending portion.
  2. 根据权利要求1所述的电池,其中,所述弯折部的厚度小于所述冷却板的厚度,以形成所述刚性削弱结构。The battery according to claim 1, wherein a thickness of the bent portion is smaller than a thickness of the cooling plate to form the rigidity weakening structure.
  3. 根据权利要求2所述的电池,其中,所述弯折部靠近所述电池单体的一侧设置有向远离所述电池单体方向凹陷的第一凹陷部,以减小所述弯折部的厚度。The battery according to claim 2, wherein the side of the bent portion close to the battery cell is provided with a first concave portion that is recessed away from the battery cell, so as to reduce the size of the bent portion. thickness of.
  4. 根据权利要求1所述的电池,其中,所述弯折部上设置有镂空部,所述镂空部沿所述冷却板的厚度方向贯穿设置,以形成所述刚性削弱结构。The battery according to claim 1, wherein a hollow part is provided on the bending part, and the hollow part is provided through a thickness direction of the cooling plate to form the rigidity weakening structure.
  5. 根据权利要求4所述的电池,其中,所述U形槽包括依次相连的三个面,三个所述面用于与所述电池单体贴合;The battery according to claim 4, wherein the U-shaped groove includes three surfaces connected in sequence, and the three surfaces are used to attach to the battery cell;
    所述冷却通道沿依次途径所述三个面的方向延伸设置在所述冷却板内部,且所述冷却通道避开所述镂空部。The cooling channel extends along the direction passing through the three surfaces in sequence and is arranged inside the cooling plate, and the cooling channel avoids the hollow part.
  6. 根据权利要求4所述的电池,其中,所述镂空部的数量为一个,所述镂空部设置于所述弯折部的中间位置。The battery according to claim 4, wherein the number of the hollow part is one, and the hollow part is arranged at a middle position of the bending part.
  7. 根据权利要求4所述的电池,其中,所述镂空部的数量为多个,多个所述镂空部均匀分布于所述弯折部上。The battery according to claim 4, wherein the number of the hollowed out parts is multiple, and the multiple hollowed out parts are evenly distributed on the bent part.
  8. 根据权利要求1-7任一项所述的电池,其中,所述冷却通道从所述冷却板的一端延伸到另一端。The battery according to any one of claims 1-7, wherein the cooling channel extends from one end of the cooling plate to the other end.
  9. 根据权利要求1-7任一项所述的电池,其中,所述U形槽的数量为多个,相邻两个所述U形槽的开口方向相反。The battery according to any one of claims 1-7, wherein there are multiple U-shaped grooves, and the opening directions of two adjacent U-shaped grooves are opposite.
  10. 根据权利要求1-7任一项所述的电池,其中,所述电池单体包括第一输出极和第二输出极,所述第一输出极和所述第二输出极设置在所述电池单体沿所述弯折部的延伸方向的两端;The battery according to any one of claims 1-7, wherein the battery cell includes a first output pole and a second output pole, and the first output pole and the second output pole are arranged on the Two ends of the monomer along the extending direction of the bending portion;
    其中,所述第一输出极的至少部分和所述第二输出极的至少部分均沿所述延伸方向上自所述U形槽中凸出。Wherein, at least part of the first output pole and at least part of the second output pole protrude from the U-shaped groove along the extending direction.
  11. 根据权利要求1-7任一项所述的电池,其中,所述电池单体与所述U形槽之间设置有粘接剂,以固定所述电池单体。The battery according to any one of claims 1-7, wherein an adhesive is provided between the battery cell and the U-shaped groove to fix the battery cell.
  12. 根据权利要求1-7任一项所述的电池,其中,所述电池还包括上箱体和下箱体,所述上箱体和所述下箱体之间围合形成容纳腔,所述冷却板和所述电池单体容纳于所述容纳腔内;The battery according to any one of claims 1-7, wherein the battery further comprises an upper case and a lower case, and an accommodating chamber is enclosed between the upper case and the lower case, and the the cooling plate and the battery cells are accommodated in the accommodation cavity;
    所述上箱体上设置有第二凹陷部,所述第二凹陷部朝向所述容纳腔方向凹陷,所述第二凹陷部与所述U形槽在所述上箱体上的投影至少部分重合。The upper box is provided with a second concave portion, the second concave portion is concave toward the direction of the accommodating cavity, and the projection of the second concave portion and the U-shaped groove on the upper box is at least partly coincide.
  13. 根据权利要求12所述的电池,其中,所述下箱体上设置有所述第二凹陷部。The battery according to claim 12, wherein the second recess is provided on the lower case.
  14. 根据权利要求1-7任一项所述的电池,其中,所述弯折部的弯折角度为90°。The battery according to any one of claims 1-7, wherein the bending angle of the bending portion is 90°.
  15. 一种用电装置,其中,包括如权利要求1至14中任一项所述的电池,所述电池用于提供电能。An electrical device, comprising the battery according to any one of claims 1 to 14, the battery is used to provide electrical energy.
PCT/CN2022/137255 2022-02-25 2022-12-07 Battery and electric device WO2023160111A1 (en)

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CN218498158U (en) * 2022-07-13 2023-02-17 宁德时代新能源科技股份有限公司 Heat management component, heat management system, battery box, battery and power utilization device
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