WO2023160032A1 - Direct-current burner primary air chamber and method for preventing boiler slagging and high-temperature corrosion - Google Patents

Direct-current burner primary air chamber and method for preventing boiler slagging and high-temperature corrosion Download PDF

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Publication number
WO2023160032A1
WO2023160032A1 PCT/CN2022/132087 CN2022132087W WO2023160032A1 WO 2023160032 A1 WO2023160032 A1 WO 2023160032A1 CN 2022132087 W CN2022132087 W CN 2022132087W WO 2023160032 A1 WO2023160032 A1 WO 2023160032A1
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air
nozzle
peripheral
pulverized coal
temperature corrosion
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PCT/CN2022/132087
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French (fr)
Chinese (zh)
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杨辉
党小建
张海龙
沈植
张良平
张宇博
刘超
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西安热工研究院有限公司
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Publication of WO2023160032A1 publication Critical patent/WO2023160032A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C7/00Combustion apparatus characterised by arrangements for air supply
    • F23C7/008Flow control devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C5/00Disposition of burners with respect to the combustion chamber or to one another; Mounting of burners in combustion apparatus
    • F23C5/08Disposition of burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00Casings; Linings; Walls
    • F23M5/08Cooling thereof; Tube walls

Definitions

  • the disclosure belongs to the field of boiler combustion in a coal-fired power station, and in particular relates to a primary air chamber of a once-through burner and a method for preventing boiler slagging and high-temperature corrosion.
  • Four-corner tangential combustion is the main combustion method of coal-fired power plant boilers.
  • Direct-flow burners are arranged on the four corners of the boiler furnace. The side of the powder flow towards the fire is ignited by the direct impact of the high-temperature flame at the upstream adjacent corners, and the four-corner jets support each other to form a rotating combustion flame.
  • the slagging and high-temperature corrosion of four-corner tangential combustion boilers are related to the diameter of tangential combustion, the melting point of incoming coal ash, the sulfur content of incoming coal, the atmosphere attached to the wall, and the rigidity of pulverized coal airflow.
  • the pulverized coal airflow is injected into the rotating airflow process in the furnace through the primary air nozzle at high speed, and its suction ejects the surrounding airflow, forming a relatively low pressure area on both sides of the pulverized coal airflow.
  • the upstream pulverized coal flow When the upstream pulverized coal flow is injected into the furnace through the primary air nozzle of the once-through burner, the upstream pulverized coal flow will be entrained to the downstream pulverized coal flow to the fire side due to the influence of the relatively low pressure area formed by the downstream pulverized coal flow to the fire side.
  • the relatively low-pressure area on the side of the boiler causes the unburned coke particles in the upstream pulverized coal flow to rush to the downstream water-cooled wall, resulting in boiler slagging and high-temperature corrosion.
  • the slagging and high-temperature corrosion areas of the four-corner tangential combustion boiler are consistent, and they are all located on the half wall downstream of the burner jet flow direction.
  • the downstream pulverized coal flow to the fire side has less entrainment effect than the low-pressure area, and the upstream pulverized coal flow is not easy to wash the downstream pulverized coal flow to the water wall on the fire side, and the area of slagging and high-temperature corrosion is small; when the pulverized coal flow velocity is low, When the rigidity is insufficient, the area of slagging and high-temperature corrosion is relatively large, and at the maximum, more than half of the four walls of the furnace will have slagging or high-temperature corrosion.
  • the baffle opening of the perimeter air door around the primary air nozzle is increased, which can better restrict the diffusion of pulverized coal airflow to the surroundings, enhance the rigidity of pulverized coal airflow, and alleviate the problems of boiler slagging and high temperature corrosion , however, when the opening of the perimeter damper baffle increases, it will cause the pulverized coal flow to the fire side and the unfired side to form a relatively low pressure area.
  • the rigidity of the pulverized coal flow increases, the relative low pressure around the pulverized coal flow downstream More importantly, with the wide application of low-nitrogen combustion technology, the air box pressure of most tangentially fired boilers is relatively low. Low, the ability to restrict the diffusion of pulverized coal gas flow to the surrounding is weakened, resulting in a decrease in the rigidity of pulverized coal gas flow, leading to boiler slagging and high temperature corrosion problems.
  • the embodiments of the present disclosure provide a primary air chamber and method for preventing boiler slagging and high-temperature corrosion, so as to solve the problem of four-corner cutting without affecting the ignition and stable combustion of pulverized coal airflow. Problems of slagging and high temperature corrosion in circular combustion boilers.
  • the embodiment of the first aspect of the present disclosure proposes a once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion, including a pulverized coal nozzle, a first peripheral air nozzle, a second peripheral air nozzle and an isolation device;
  • the first peripheral wind nozzle and the second peripheral wind nozzle are arranged on both sides of the isolation device, and are arranged to surround the pulverized coal nozzle;
  • the first peripheral wind nozzle is located on the fire side of the pulverized coal flow, and the second peripheral wind nozzle is located on the backfire side of the pulverized coal flow;
  • the first peripheral air nozzle is connected to the secondary air box, and the second peripheral air nozzle is connected to the secondary air box and the hot primary air main pipe.
  • the cross-sectional areas of the first peripheral wind nozzle and the second peripheral wind nozzle are equal.
  • the primary air chamber of the DC burner is connected with an electric actuator
  • the first peripheral air nozzle and the second peripheral air nozzle are both provided with an adjustment baffle
  • the adjustment baffle and the electric actuator connect.
  • an air duct is provided between the air inlet of the second peripheral air nozzle and the hot primary air main duct, and several through holes are arranged on the air duct, and the several through holes are located inside the secondary air box, An insulating sleeve is arranged at the through hole.
  • the insulating sleeve is slidably disposed at the through hole.
  • the plurality of through holes are arranged on the side wall of the air duct, and have the same length from the air inlet of the second peripheral air nozzle.
  • an electric shut-off valve and an electric regulating valve are arranged on the air duct, and the electric shut-off valve and the electric regulating valve are located outside the secondary air box.
  • the cross-section of the air duct is rectangular.
  • the embodiment of the second aspect of the present application proposes a once-through burner, including the above-mentioned primary air chamber of the once-through burner for preventing boiler slagging and high-temperature corrosion.
  • the embodiment of the third aspect of the present application proposes a method for preventing boiler slagging and high-temperature corrosion, including: installing the above-mentioned once-through burner on the four corners of the boiler, when the load of the coal-fired power plant unit is not less than 70% , and the ash melting point of the burning coal is not greater than 1300°C or the sulfur content is not less than 1%, the air inlet of the first peripheral air nozzle is connected to the secondary air box, and the second peripheral air nozzle is connected to the hot primary air parent Otherwise, the air inlet of the first peripheral air nozzle is connected to the secondary air box, and the second peripheral air nozzle is connected to the secondary air box.
  • a once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion The first peripheral air nozzle is located on the fire side of the pulverized coal flow, and the second peripheral air nozzle is located on the backfire side of the pulverized coal flow.
  • the first peripheral The air source of the air nozzle is taken from the secondary air box, and the second peripheral air nozzle, the secondary air box and the hot primary air main pipe can be set on and off, so that the air source of the second peripheral air nozzle is between the secondary air box and the hot primary air main pipe The switch to realize the utilization of hot primary air with higher pressure.
  • the pressure of the second peripheral air nozzle on the backfire side is higher, which can enhance the rigidity of the pulverized coal flow, prevent the pulverized coal flow from deflecting or scouring the downstream pulverized coal flow to the water wall on the fire side, thereby preventing boiler slagging and high temperature corrosion; and
  • the second peripheral air nozzle on the backfire side is located on the backfire side of the pulverized coal flow, which will not affect the mixing of the pulverized coal flow and the high-temperature flue gas of the furnace, and has no effect on the ignition and combustion of the pulverized coal.
  • the air source of the first perimeter air nozzle on the fire side is the secondary air box, and the wind pressure is relatively small, which can make the pulverized coal flow mixed with the high-temperature flue gas quickly after being sprayed into the furnace, and accelerate the ignition and combustion of the pulverized coal; and
  • the air pressure of the peripheral wind nozzle on the fire side is small, and the relatively low pressure area formed by the pulverized coal flow to the fire side is small, and the ability to entrain the upstream pulverized coal flow is weakened, thereby avoiding slagging and high-temperature corrosion caused by the upstream pulverized coal flow scouring the water wall .
  • the differentiated setting of the first peripheral air nozzle and the second peripheral air nozzle, and the online switching of the air source of the second peripheral air nozzle on the unfired side effectively solve the four-corner cut problem without affecting the ignition and stability of the pulverized coal flow. Problems of slagging and high temperature corrosion in circular fired boilers.
  • the cross-sectional areas of the first peripheral air nozzle and the second peripheral air nozzle are equal, so that the air intake volumes of the first peripheral air nozzle and the second peripheral air nozzle can be equal to ensure combustion stability.
  • adjusting the baffle can independently control the air intake volumes of the first peripheral air nozzle and the second peripheral air nozzle.
  • the through hole and the insulating sleeve can realize the on-off arrangement between the air inlet of the second peripheral air nozzle and the secondary air box.
  • the insulating sleeve is slidably disposed at the through hole, which saves the space of the device and facilitates the operation of the device.
  • the lengths of the through holes from the air inlet of the second peripheral air nozzle are equal, so that the pressure of the hot primary air entering the second peripheral air nozzle is equal, so that the rigidity of the pulverized coal airflow is more stable.
  • the electric cut-off valve and the electric regulating valve effectively realize the on-off and control of the hot primary air in the hot primary air main pipe.
  • the once-through burner proposed in the embodiment of the present application includes the above-mentioned primary air chamber of the once-through burner for preventing boiler slagging and high-temperature corrosion, which can effectively prevent boiler slagging and high-temperature corrosion.
  • the method for preventing boiler slagging and high-temperature corrosion proposed in the embodiment of the present application includes: the above-mentioned one-way burner is arranged on the four corners of the boiler, and when the molten pulverized coal particles are bonded at the water wall, The air source of the second peripheral air nozzle on the back fire side is switched to the hot primary air main pipe, which increases the air pressure of the peripheral air nozzle on the back fire side, enhances the rigidity of the pulverized coal flow, and prevents the boiler slagging and high temperature corrosion caused by the pulverized coal flow scouring the water wall ;
  • the above-mentioned direct-flow burner Through the above-mentioned direct-flow burner, the problems of slagging and high-temperature corrosion of the four-corner tangential combustion boiler are solved without affecting the ignition and stable combustion of the pulverized coal flow.
  • Fig. 1 is a schematic front view of a primary air chamber according to an embodiment of the present disclosure
  • Fig. 2 is a schematic side view of the air source of the second peripheral air nozzle on the back fire side of the primary air chamber taken from the hot primary air main pipe according to an embodiment of the present disclosure
  • Fig. 3 is a schematic side view of the air source of the second peripheral air nozzle on the back fire side of the primary air chamber taken from the secondary air box according to an embodiment of the present disclosure
  • Fig. 4 is a layout diagram of a primary air chamber in a boiler according to an embodiment of the present disclosure.
  • orientation or positional relationship indicated by the terms “upper”, “lower”, “horizontal”, “inside” etc. is based on the orientation or positional relationship shown in the drawings , or the orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed in a specific orientation and operation, and therefore should not be construed as limiting the present disclosure.
  • the terms “first”, “second”, etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
  • the terms "setting”, “installation”, “connection” and “connection” should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components.
  • the terms “setting”, “installation”, “connection” and “connection” should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components.
  • the pulverized coal nozzle of the traditional four-corner tangentially fired boiler is provided with perimeter wind around the pulverized coal nozzle, and the source of the perimeter wind is taken from the secondary air box. Since the pressure of the secondary air box of the coal-fired power plant boiler is generally less than 200Pa, the volume of the peripheral air decreases, which weakens the ability of the peripheral wind to wrap the pulverized coal airflow. Slagging and high temperature corrosion.
  • the main reasons for the low pressure of the secondary air box are: (1) Due to the wide application of low-nitrogen combustion technology, 30% to 35% of the air volume required by the burner area is injected into the furnace by the overfired air burner, resulting in secondary The pressure of the secondary air box is reduced; (2) Some combustion power plant boilers burn high-moisture bituminous coal or lignite. In order to meet the drying output requirements of the coal mill, the primary air rate reaches 40%. The pressure of the bellows is difficult to exceed 200Pa.
  • the hot primary air pressure of coal-fired power plant boilers is 7kPa to 10kPa. If the source of the peripheral air is changed from the secondary air box to the hot primary air, the problem of insufficient rigidity of the pulverized coal airflow caused by the low pressure of the secondary air box can be solved. If the hot primary air is used as the source of the peripheral air, since the pressure of the hot primary air is higher than the pressure of the secondary air and the pressure of the furnace flue gas, the pulverized coal airflow is isolated by the hot primary air, and the pulverized coal airflow is sprayed into the furnace to communicate with the secondary air.
  • the embodiment of the present disclosure divides the peripheral air nozzle around the pulverized coal nozzle of the primary air chamber into two parts, as shown in Figure 1, the direct-current combustion to prevent boiler slagging and high-temperature corrosion proposed by the embodiment of the present application
  • the primary air chamber of the device includes a pulverized coal nozzle 1, a first peripheral wind nozzle 21, a second peripheral wind nozzle 22 and an isolating device 3.
  • the isolating device 3 can be a vertical partition, and the pulverized coal nozzle 1 is a rectangular or square nozzle.
  • the boundary wind nozzle is divided into the first peripheral wind nozzle 21 and the second peripheral wind nozzle 22 by the isolation device 3, and the first peripheral wind nozzle 21 and the second peripheral wind nozzle 22 are arranged on both sides of the isolation device 3, and surround the coal
  • the powder nozzle 1 is set; the first peripheral wind nozzle 21 is located on the fire side of the pulverized coal flow, which is the peripheral wind nozzle on the fire side, and the second peripheral wind nozzle 22 is located on the backfire side of the pulverized coal flow, which is the peripheral wind nozzle on the backfire side
  • the air inlet of the first peripheral wind nozzle 21 is connected to the secondary air box 4, and the cross-sectional areas of the first peripheral wind nozzle 21 and the second peripheral wind nozzle 22 are equal.
  • an air duct 7 is provided between the air inlet of the second peripheral air nozzle 22 and the hot primary air main pipe 5, and the air duct 7 is provided with a plurality of through holes 71, and the plurality of through holes 71 are located on the two sides.
  • an insulating sleeve 72 is provided inside the secondary air box 4 . The isolation sleeve 72 can realize the switching of the air source of the second peripheral air nozzle on the back fire side.
  • the air source of the second peripheral air nozzle on the back fire side is taken from the secondary bellows; when the isolation sleeve is closed, the air source of the back fire side
  • the air source of the second perimeter air nozzle is taken from the hot primary air main pipe.
  • the connection between the second peripheral air nozzle 22 and the secondary air box 4 can be set through the through hole 71 and the insulating sleeve 72.
  • the insulating sleeve 72 is slidably arranged at the through hole 71, and several through holes 71 are arranged in the air duct 7.
  • the air inlet of the secondary air box 4 air source of the second peripheral air nozzle 22
  • the length of the air inlet from the second peripheral air nozzle 22 is equal, and the air inlet is square.
  • the air source of the first peripheral air nozzle on the fire side is the secondary air box 4, and the wind pressure is relatively small, which can make the pulverized coal air flow sprayed into the furnace and mix with the high-temperature flue gas quickly, so as to accelerate the ignition and combustion of the pulverized coal; and
  • the wind pressure of the first peripheral air nozzle on the fire side is relatively small, and the relatively low pressure area formed by the pulverized coal flow to the fire side is small, and the ability to entrain the upstream pulverized coal flow is weakened, thereby avoiding the impact caused by the upstream pulverized coal flow scouring the water wall. Slagging, high temperature corrosion.
  • the pressure of the second peripheral air nozzle 22 on the unfired side is higher, which can enhance the rigidity of the pulverized coal flow, prevent the pulverized coal flow from deflecting or scour the downstream pulverized coal flow to the water wall on the fire side, thereby preventing boiler slagging and high temperature corrosion ; and the peripheral air nozzle on the backfire side is located on the backfire side of the pulverized coal flow, which will not affect the mixing of the pulverized coal flow and the high-temperature flue gas in the furnace, and has no effect on the ignition and combustion of the pulverized coal.
  • the air duct 7 is also provided with an electric stop valve 73 and an electric regulating valve 74, the electric stop valve 73 and the electric regulating valve 74 are located outside the secondary air box 4, and the second peripheral air nozzle 22 and the hot primary air main pipe 5 pass through the electric
  • the stop valve 73 and the electric regulating valve 74 can be set on and off, and the cross section of the air duct 7 is rectangular.
  • the primary air chamber of the DC burner is also connected with an electric actuator.
  • the first peripheral air nozzle 21 and the second peripheral air nozzle 22 are equipped with an adjusting baffle 6 for independently controlling the air intake.
  • the adjusting baffle 6 and the electric actuator connect.
  • the once-through burner proposed in the embodiment of the present application includes the above-mentioned primary air chamber of the once-through burner for preventing boiler slagging and high-temperature corrosion.
  • the four corners of the boiler are provided with the above-mentioned a kind of once-through burner.
  • the bellows 4 are communicated, and the second peripheral air nozzle 22 is communicated with the hot primary air main pipe 5; otherwise, the air inlet of the first peripheral air nozzle 21 is connected with the secondary air box 4, and the second peripheral air nozzle 22 is connected with the secondary
  • the bellows 4 are connected to each other.
  • Boilers use coal with low ash melting point and high sulfur content.
  • the pulverized coal flow is not rigid enough, it is easy to wash the downstream pulverized coal flow to the water wall on the fire side.
  • the molten coal particles stick to the water wall and slagging occurs.
  • the exhausted pulverized coal particles consume the oxygen content of the downstream pulverized coal flow to the water wall near the fire side, and the reducing atmosphere increases, causing high temperature corrosion of the water wall at this place.
  • the unit load of the coal-fired power station is above 70%, the coal ash melting point is lower than 1300°C or the sulfur content is higher than 1%, the outer insulating sleeve 72 of the air duct 7 is closed, and the air duct 7.
  • the peripheral air nozzle of the primary air chamber of the traditional four-corner tangential combustion boiler is divided into the peripheral air nozzle on the fire side and the peripheral air nozzle on the back fire side.
  • the source can be switched between the secondary air box and the hot primary air header.
  • the division of the peripheral air nozzles in the primary air chamber and the online switching of the air source of the peripheral air nozzles on the backfire side solve the problems of slagging and high-temperature corrosion of the four-corner tangential combustion boiler without affecting the ignition and stability of the pulverized coal flow.

Abstract

A direct-current burner primary air chamber and method for preventing boiler slagging and high-temperature corrosion. The direct-current burner primary air chamber for preventing boiler slagging and high-temperature corrosion comprises: a pulverized coal nozzle (1), a first surrounding air nozzle (21), a second surrounding air nozzle (22) and an isolation device (3); the first surrounding air nozzle (21) and the second surrounding air nozzle (22) are arranged on two sides of the isolation device (3) and define the pulverized coal nozzle (1); the first surrounding air nozzle (21) is located on an exposed side of a pulverized coal airflow, and the second surrounding air nozzle (22) is located on an unexposed side of the pulverized coal airflow; the first surrounding air nozzle (21) is communicated with a secondary air box (4), and the second surrounding air nozzle (22) can be communicated with or disconnected from the secondary air box (4) and a hot primary air mother pipe (5). By means of distinguishing configuration of the first surrounding air nozzle (21) and the second surrounding air nozzle (22), and on-line switching of an air source of the second surrounding air nozzle (22) on the unexposed side, the problems of slagging and high-temperature corrosion of a tangentially fired boiler are effectively solved on the premise of not affecting ignition and stable combustion of the pulverized coal airflow.

Description

预防锅炉结渣和高温腐蚀的直流燃烧器一次风室及方法Once-through burner primary air chamber and method for preventing boiler slagging and high temperature corrosion
相关申请的交叉引用Cross References to Related Applications
本申请基于申请号为202210181805.5、申请日为2022年2月25日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on a Chinese patent application with application number 202210181805.5 and a filing date of February 25, 2022, and claims the priority of this Chinese patent application. The entire content of this Chinese patent application is hereby incorporated by reference into this application.
技术领域technical field
本公开属于燃煤电站锅炉燃烧领域,具体涉及一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室及方法。The disclosure belongs to the field of boiler combustion in a coal-fired power station, and in particular relates to a primary air chamber of a once-through burner and a method for preventing boiler slagging and high-temperature corrosion.
背景技术Background technique
四角切圆燃烧是燃煤电站锅炉的主要燃烧方式,其在锅炉炉膛四角上布置有直流燃烧器,煤粉气流与二次风通过直流燃烧器射流喷入炉膛内,以切圆形式汇合,煤粉气流向火的一侧受到上游邻角高温火焰的直接撞击而被点燃,四角射流相互支持,形成旋转燃烧火焰。Four-corner tangential combustion is the main combustion method of coal-fired power plant boilers. Direct-flow burners are arranged on the four corners of the boiler furnace. The side of the powder flow towards the fire is ignited by the direct impact of the high-temperature flame at the upstream adjacent corners, and the four-corner jets support each other to form a rotating combustion flame.
四角切圆燃烧锅炉结渣、高温腐蚀与切圆燃烧直径、入炉煤灰熔点、入炉煤硫分、贴壁气氛、煤粉气流的刚性有关。煤粉气流通过一次风喷口高速射入到炉膛内旋转气流过程中,其抽吸引射周围气流,在煤粉气流的两侧形成了相对低压区。当上游临角煤粉气流通过直流燃烧器一次风喷口喷射入炉膛后,受下游煤粉气流向火侧形成的相对低压区的影响,上游煤粉气流将被卷吸到下游煤粉气流向火侧的相对低压区,造成上游煤粉气流未燃尽的焦炭颗粒冲向下游水冷壁,从而导致锅炉结渣和高温腐蚀。由于四角切圆燃烧方式的特点,四角切圆燃烧锅炉炉膛结渣和高温腐蚀区域一致,均位于燃烧器射流方向下游的半面墙上,当煤粉气流速度较高、刚性较大时,其受下游煤粉气流向火侧相对低压区卷吸影响较小,上游煤粉气流不易冲刷下游煤粉气流向火侧水冷壁,结渣和高温腐蚀区域面积较小;当煤粉气流速度偏低、刚性不足时,结渣和高温腐蚀区域面积较大,最大时炉膛四面墙的一半以上均会发生结渣或高温腐蚀。The slagging and high-temperature corrosion of four-corner tangential combustion boilers are related to the diameter of tangential combustion, the melting point of incoming coal ash, the sulfur content of incoming coal, the atmosphere attached to the wall, and the rigidity of pulverized coal airflow. The pulverized coal airflow is injected into the rotating airflow process in the furnace through the primary air nozzle at high speed, and its suction ejects the surrounding airflow, forming a relatively low pressure area on both sides of the pulverized coal airflow. When the upstream pulverized coal flow is injected into the furnace through the primary air nozzle of the once-through burner, the upstream pulverized coal flow will be entrained to the downstream pulverized coal flow to the fire side due to the influence of the relatively low pressure area formed by the downstream pulverized coal flow to the fire side. The relatively low-pressure area on the side of the boiler causes the unburned coke particles in the upstream pulverized coal flow to rush to the downstream water-cooled wall, resulting in boiler slagging and high-temperature corrosion. Due to the characteristics of the four-corner tangential combustion mode, the slagging and high-temperature corrosion areas of the four-corner tangential combustion boiler are consistent, and they are all located on the half wall downstream of the burner jet flow direction. The downstream pulverized coal flow to the fire side has less entrainment effect than the low-pressure area, and the upstream pulverized coal flow is not easy to wash the downstream pulverized coal flow to the water wall on the fire side, and the area of slagging and high-temperature corrosion is small; when the pulverized coal flow velocity is low, When the rigidity is insufficient, the area of slagging and high-temperature corrosion is relatively large, and at the maximum, more than half of the four walls of the furnace will have slagging or high-temperature corrosion.
为解决四角切圆燃烧锅炉结渣、高温腐蚀问题,除保证入炉煤质灰熔点、控制入炉煤硫分外,需设法提高煤粉气流的刚性,即煤粉气流动量。燃烧优化调整时,采用开大一次风喷口四周周界风门的挡板开度,能够较好地约束煤粉气流向周围的扩散,增强煤粉气流的刚性,可缓解锅炉结渣和高温腐蚀问题,然而当周界风门挡板开度增大时,将造成煤粉气流向火侧、 背火侧均形成相对低压区,虽然煤粉气流的刚性增强,但其下游煤粉气流周围的相对低压区也增强;更重要的是,随着低氮燃烧技术的广泛应用,多数四角切圆燃烧锅炉炉膛风箱压力较低,即使周界风门开度全开,因为风箱压力较低,周界风风速也较低,约束煤粉气流向周围扩散的能力减弱,造成煤粉气流刚性下降,导致锅炉结渣和高温腐蚀问题。In order to solve the problems of slagging and high-temperature corrosion in tangential combustion boilers, in addition to ensuring the ash melting point of the incoming coal and controlling the sulfur content of the incoming coal, it is necessary to try to improve the rigidity of the pulverized coal flow, that is, the flow rate of the pulverized coal gas. When the combustion is optimized and adjusted, the baffle opening of the perimeter air door around the primary air nozzle is increased, which can better restrict the diffusion of pulverized coal airflow to the surroundings, enhance the rigidity of pulverized coal airflow, and alleviate the problems of boiler slagging and high temperature corrosion , however, when the opening of the perimeter damper baffle increases, it will cause the pulverized coal flow to the fire side and the unfired side to form a relatively low pressure area. Although the rigidity of the pulverized coal flow increases, the relative low pressure around the pulverized coal flow downstream More importantly, with the wide application of low-nitrogen combustion technology, the air box pressure of most tangentially fired boilers is relatively low. Low, the ability to restrict the diffusion of pulverized coal gas flow to the surrounding is weakened, resulting in a decrease in the rigidity of pulverized coal gas flow, leading to boiler slagging and high temperature corrosion problems.
发明内容Contents of the invention
针对相关技术中存在的问题,本公开实施例提供一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室及方法,从而达到在不影响煤粉气流着火稳燃的前提下,解决四角切圆燃烧锅炉结渣、高温腐蚀的问题。Aiming at the problems existing in related technologies, the embodiments of the present disclosure provide a primary air chamber and method for preventing boiler slagging and high-temperature corrosion, so as to solve the problem of four-corner cutting without affecting the ignition and stable combustion of pulverized coal airflow. Problems of slagging and high temperature corrosion in circular combustion boilers.
本公开第一方面实施例提出一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,包括煤粉喷口、第一周界风喷口、第二周界风喷口和隔离装置;The embodiment of the first aspect of the present disclosure proposes a once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion, including a pulverized coal nozzle, a first peripheral air nozzle, a second peripheral air nozzle and an isolation device;
所述第一周界风喷口与第二周界风喷口设置在隔离装置的两侧,并围合所述煤粉喷口设置;The first peripheral wind nozzle and the second peripheral wind nozzle are arranged on both sides of the isolation device, and are arranged to surround the pulverized coal nozzle;
所述第一周界风喷口位于煤粉气流的向火侧,所述第二周界风喷口位于煤粉气流的背火侧;The first peripheral wind nozzle is located on the fire side of the pulverized coal flow, and the second peripheral wind nozzle is located on the backfire side of the pulverized coal flow;
所述第一周界风喷口与二次风箱连通设置,所述第二周界风喷口与二次风箱和热一次风母管均可通断设置。The first peripheral air nozzle is connected to the secondary air box, and the second peripheral air nozzle is connected to the secondary air box and the hot primary air main pipe.
在一些实施例中,所述第一周界风喷口与第二周界风喷口的截面积相等。In some embodiments, the cross-sectional areas of the first peripheral wind nozzle and the second peripheral wind nozzle are equal.
在一些实施例中,所述直流燃烧器一次风室连接有电动执行机构,所述第一周界风喷口和第二周界风喷口内均设置有调节挡板,所述调节挡板与电动执行机构连接。In some embodiments, the primary air chamber of the DC burner is connected with an electric actuator, the first peripheral air nozzle and the second peripheral air nozzle are both provided with an adjustment baffle, and the adjustment baffle and the electric actuator connect.
在一些实施例中,所述第二周界风喷口的进风口与热一次风母管之间设有风道,所述风道上设置有若干通孔,所述若干通孔位于二次风箱的内部,所述通孔处设置有隔绝套筒。In some embodiments, an air duct is provided between the air inlet of the second peripheral air nozzle and the hot primary air main duct, and several through holes are arranged on the air duct, and the several through holes are located inside the secondary air box, An insulating sleeve is arranged at the through hole.
在一些实施例中,所述隔绝套筒滑动设置于所述通孔处。In some embodiments, the insulating sleeve is slidably disposed at the through hole.
在一些实施例中,所述若干通孔设置于风道的侧壁上,且距离第二周界风喷口进风口的长度相等。In some embodiments, the plurality of through holes are arranged on the side wall of the air duct, and have the same length from the air inlet of the second peripheral air nozzle.
在一些实施例中,所述风道上设置有电动截止阀和电动调节阀,所述电动截止阀和电动调节阀位于二次风箱的外部。In some embodiments, an electric shut-off valve and an electric regulating valve are arranged on the air duct, and the electric shut-off valve and the electric regulating valve are located outside the secondary air box.
在一些实施例中,所述风道的截面为矩形。In some embodiments, the cross-section of the air duct is rectangular.
本申请第二方面实施例提出了一种直流燃烧器,包括上述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室。The embodiment of the second aspect of the present application proposes a once-through burner, including the above-mentioned primary air chamber of the once-through burner for preventing boiler slagging and high-temperature corrosion.
本申请第三方面实施例提出了一种预防锅炉结渣和高温腐蚀的方法,包括:在锅炉的四角上均设置有上述的一种直流燃烧器,当燃煤电站机组的负荷不小于70%,且燃用煤质灰熔点不大于1300℃或硫分不小于1%时,所述第一周界风喷口的进风口与二次风箱连通设置,所述第二周界风喷口与热一次风母管连通设置;否则,所述第一周界风喷口的进风口与二次风箱连通设置,所述第二周界风喷口与二次风箱连通设置。The embodiment of the third aspect of the present application proposes a method for preventing boiler slagging and high-temperature corrosion, including: installing the above-mentioned once-through burner on the four corners of the boiler, when the load of the coal-fired power plant unit is not less than 70% , and the ash melting point of the burning coal is not greater than 1300°C or the sulfur content is not less than 1%, the air inlet of the first peripheral air nozzle is connected to the secondary air box, and the second peripheral air nozzle is connected to the hot primary air parent Otherwise, the air inlet of the first peripheral air nozzle is connected to the secondary air box, and the second peripheral air nozzle is connected to the secondary air box.
与相关技术相比,本公开的技术方案具有以下有益的技术效果:Compared with related technologies, the technical solution disclosed in the present disclosure has the following beneficial technical effects:
一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,第一周界风喷口位于煤粉气流的向火侧,第二周界风喷口位于煤粉气流的背火侧,其中第一周界风喷口风源取自二次风箱,第二周界风喷口与二次风箱和热一次风母管均可通断设置,实现了第二周界风喷口风源在二次风箱和热一次风母管之间的切换,实现了对压力较高的热一次风的利用。背火侧的第二周界风喷口压力较高,能够增强煤粉气流的刚性,防止煤粉气流发生偏斜或冲刷下游煤粉气流向火侧水冷壁,从而预防了锅炉结渣和高温腐蚀;且背火侧的第二周界风喷口位于煤粉气流的背火侧,不会影响煤粉气流与炉膛高温烟气的混合,对煤粉着火、燃烧没有影响。而向火侧的第一周界风喷口风源为二次风箱,风压较小,能够使煤粉气流喷入炉膛后较快与高温烟气进行混合,加快煤粉的着火、燃烧;且向火侧周界风喷口风压较小,在煤粉气流向火侧形成的相对低压区较小,卷吸上游煤粉气流的能力减弱,从而避免上游煤粉气流冲刷水冷壁造成结渣、高温腐蚀。因此,第一周界风喷口、第二周界风喷口的区分设置、背火侧的第二周界风喷口风源的在线切换,使得在不影响煤粉气流着火稳燃的前提下,有效解决了四角切圆燃烧锅炉结渣和高温腐蚀的问题。A once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion. The first peripheral air nozzle is located on the fire side of the pulverized coal flow, and the second peripheral air nozzle is located on the backfire side of the pulverized coal flow. The first peripheral The air source of the air nozzle is taken from the secondary air box, and the second peripheral air nozzle, the secondary air box and the hot primary air main pipe can be set on and off, so that the air source of the second peripheral air nozzle is between the secondary air box and the hot primary air main pipe The switch to realize the utilization of hot primary air with higher pressure. The pressure of the second peripheral air nozzle on the backfire side is higher, which can enhance the rigidity of the pulverized coal flow, prevent the pulverized coal flow from deflecting or scouring the downstream pulverized coal flow to the water wall on the fire side, thereby preventing boiler slagging and high temperature corrosion; and The second peripheral air nozzle on the backfire side is located on the backfire side of the pulverized coal flow, which will not affect the mixing of the pulverized coal flow and the high-temperature flue gas of the furnace, and has no effect on the ignition and combustion of the pulverized coal. The air source of the first perimeter air nozzle on the fire side is the secondary air box, and the wind pressure is relatively small, which can make the pulverized coal flow mixed with the high-temperature flue gas quickly after being sprayed into the furnace, and accelerate the ignition and combustion of the pulverized coal; and The air pressure of the peripheral wind nozzle on the fire side is small, and the relatively low pressure area formed by the pulverized coal flow to the fire side is small, and the ability to entrain the upstream pulverized coal flow is weakened, thereby avoiding slagging and high-temperature corrosion caused by the upstream pulverized coal flow scouring the water wall . Therefore, the differentiated setting of the first peripheral air nozzle and the second peripheral air nozzle, and the online switching of the air source of the second peripheral air nozzle on the unfired side effectively solve the four-corner cut problem without affecting the ignition and stability of the pulverized coal flow. Problems of slagging and high temperature corrosion in circular fired boilers.
在一些实施例中,所述第一周界风喷口与第二周界风喷口的截面积相等,可使第一周界风喷口与第二周界风喷口的进风量相等,保证了燃烧的稳定性。In some embodiments, the cross-sectional areas of the first peripheral air nozzle and the second peripheral air nozzle are equal, so that the air intake volumes of the first peripheral air nozzle and the second peripheral air nozzle can be equal to ensure combustion stability.
在一些实施例中,调节挡板可使第一周界风喷口和第二周界风喷口的进风量独立控制。In some embodiments, adjusting the baffle can independently control the air intake volumes of the first peripheral air nozzle and the second peripheral air nozzle.
在一些实施例中,通孔和隔绝套筒可实现第二周界风喷口的进风口与二次风箱之间的通断设置。In some embodiments, the through hole and the insulating sleeve can realize the on-off arrangement between the air inlet of the second peripheral air nozzle and the secondary air box.
在一些实施例中,隔绝套筒滑动设置于通孔处,在节省装置空间的同时,便于装置的操作。In some embodiments, the insulating sleeve is slidably disposed at the through hole, which saves the space of the device and facilitates the operation of the device.
在一些实施例中,若干通孔距离第二周界风喷口进风口的长度相等,使得进入第二周界风喷口的热一次风的压力相等,使得煤粉气流的刚性更稳定。In some embodiments, the lengths of the through holes from the air inlet of the second peripheral air nozzle are equal, so that the pressure of the hot primary air entering the second peripheral air nozzle is equal, so that the rigidity of the pulverized coal airflow is more stable.
在一些实施例中,电动截止阀和电动调节阀有效实现了对热一次风母管中热一次风的通断与控制。In some embodiments, the electric cut-off valve and the electric regulating valve effectively realize the on-off and control of the hot primary air in the hot primary air main pipe.
本申请实施例提出的直流燃烧器,包括上述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,可有效预防锅炉结渣和高温腐蚀。The once-through burner proposed in the embodiment of the present application includes the above-mentioned primary air chamber of the once-through burner for preventing boiler slagging and high-temperature corrosion, which can effectively prevent boiler slagging and high-temperature corrosion.
本申请实施例提出的预防锅炉结渣和高温腐蚀的方法,包括:在锅炉的四角上均设置有上述的一种直流燃烧器,当熔融状的煤粉颗粒在水冷壁处粘结时,将背火侧的第二周界风喷口的风源切换至热一次风母管,提高背火侧周界风喷口风压,增强了煤粉气流的刚性,防止煤粉气流冲刷水冷壁造成锅炉结渣和高温腐蚀;通过上述的直流燃烧器,在不影响煤粉气流着火稳燃的前提下,解决了四角切圆燃烧锅炉结渣、高温腐蚀问题。The method for preventing boiler slagging and high-temperature corrosion proposed in the embodiment of the present application includes: the above-mentioned one-way burner is arranged on the four corners of the boiler, and when the molten pulverized coal particles are bonded at the water wall, The air source of the second peripheral air nozzle on the back fire side is switched to the hot primary air main pipe, which increases the air pressure of the peripheral air nozzle on the back fire side, enhances the rigidity of the pulverized coal flow, and prevents the boiler slagging and high temperature corrosion caused by the pulverized coal flow scouring the water wall ; Through the above-mentioned direct-flow burner, the problems of slagging and high-temperature corrosion of the four-corner tangential combustion boiler are solved without affecting the ignition and stable combustion of the pulverized coal flow.
附图说明Description of drawings
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present disclosure, and therefore are not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为根据本公开实施例的一次风室正视示意图;Fig. 1 is a schematic front view of a primary air chamber according to an embodiment of the present disclosure;
图2为根据本公开实施例的一次风室背火侧的第二周界风喷口风源取自热一次风母管的侧视示意图;Fig. 2 is a schematic side view of the air source of the second peripheral air nozzle on the back fire side of the primary air chamber taken from the hot primary air main pipe according to an embodiment of the present disclosure;
图3为根据本公开实施例的一次风室背火侧的第二周界风喷口风源取自二次风箱的侧视示意图;Fig. 3 is a schematic side view of the air source of the second peripheral air nozzle on the back fire side of the primary air chamber taken from the secondary air box according to an embodiment of the present disclosure;
图4为根据本公开实施例的一次风室在锅炉中的布置图。Fig. 4 is a layout diagram of a primary air chamber in a boiler according to an embodiment of the present disclosure.
附图标记:1、煤粉喷口,21、第一周界风喷口,22、第二周界风喷口,3、隔离装置,4、二次风箱,5、热一次风母管,6、调节挡板,7、风道,71、通孔,72、隔绝套筒,73、电动截止阀,74、电动调节阀。Reference signs: 1. Pulverized coal nozzle, 21. First peripheral air nozzle, 22. Second peripheral air nozzle, 3. Isolation device, 4. Secondary air box, 5. Hot primary air main pipe, 6. Regulating baffle , 7, air duct, 71, through hole, 72, isolation sleeve, 73, electric stop valve, 74, electric regulating valve.
具体实施方式Detailed ways
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本公开实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments It is a part of the embodiments of the present disclosure, but not all of them. The components of the disclosed embodiments generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施例。基于本公开中的实施例,本领域普通技术人 员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。Accordingly, the following detailed description of the embodiments of the present disclosure provided in the accompanying drawings is not intended to limit the scope of the claimed disclosure, but merely represents selected embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present disclosure.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本公开实施例的描述中,需要说明的是,若出现术语“上”、“下”、“水平”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "horizontal", "inside" etc. is based on the orientation or positional relationship shown in the drawings , or the orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed in a specific orientation and operation, and therefore should not be construed as limiting the present disclosure. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,若出现术语“水平”,并不表示要求部件绝对水平,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, when the term "horizontal" appears, it does not mean that the part is required to be absolutely horizontal, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本公开实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the description of the embodiments of the present disclosure, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present disclosure according to specific situations.
下面结合附图对本公开的技术方案做进一步详细描述。The technical solutions of the present disclosure will be further described in detail below in conjunction with the accompanying drawings.
传统的四角切圆燃烧锅炉煤粉喷口四周设置有周界风,周界风风源取自二次风箱。由于目前燃煤电站锅炉二次风箱的压力普遍不足200Pa,周界风风量下降,从而使周界风包裹煤粉气流的能力减弱,煤粉气流容易受相对低压区的卷吸,冲刷其下游水冷壁,造成锅炉结渣和高温腐蚀。二次风箱的压力较低的原因主要有:(1)由于低氮燃烧技术的广泛应用,将燃烧器区域所需的30%至35%的风量由燃尽风燃烧器喷入炉膛,造成二次风箱的压力降低;(2)一些燃烧电站锅炉燃用高水分烟煤或褐煤,为满足磨煤机干燥出力要求,一次风率达40%,在入炉总风量一定的情况下,造成二次风箱的压力较难超过200Pa。The pulverized coal nozzle of the traditional four-corner tangentially fired boiler is provided with perimeter wind around the pulverized coal nozzle, and the source of the perimeter wind is taken from the secondary air box. Since the pressure of the secondary air box of the coal-fired power plant boiler is generally less than 200Pa, the volume of the peripheral air decreases, which weakens the ability of the peripheral wind to wrap the pulverized coal airflow. Slagging and high temperature corrosion. The main reasons for the low pressure of the secondary air box are: (1) Due to the wide application of low-nitrogen combustion technology, 30% to 35% of the air volume required by the burner area is injected into the furnace by the overfired air burner, resulting in secondary The pressure of the secondary air box is reduced; (2) Some combustion power plant boilers burn high-moisture bituminous coal or lignite. In order to meet the drying output requirements of the coal mill, the primary air rate reaches 40%. The pressure of the bellows is difficult to exceed 200Pa.
燃煤电站锅炉热一次风风压为7kPa至10kPa,如果将周界风风源由二次风箱改为热一次风,则可以解决因二次风箱压力偏低造成的煤粉气流刚性不足的问题。如采用热一次风作为周界风风源,则因热一次风风压较二次风压力、炉膛烟气压力偏高较多,煤粉气流被热一次风隔绝,煤粉气流喷入炉膛内与二次风、高温烟气混合推迟,影响煤粉气流的着火、燃烧、燃尽,可能会出现燃烧不稳、飞灰可燃物含量升高等问题。此外,热一次风量增多,导致一次风机耗电率升高,不利于降低厂用电率。The hot primary air pressure of coal-fired power plant boilers is 7kPa to 10kPa. If the source of the peripheral air is changed from the secondary air box to the hot primary air, the problem of insufficient rigidity of the pulverized coal airflow caused by the low pressure of the secondary air box can be solved. If the hot primary air is used as the source of the peripheral air, since the pressure of the hot primary air is higher than the pressure of the secondary air and the pressure of the furnace flue gas, the pulverized coal airflow is isolated by the hot primary air, and the pulverized coal airflow is sprayed into the furnace to communicate with the secondary air. Secondary air and high-temperature flue gas mixing are delayed, affecting the ignition, combustion, and burnout of the pulverized coal airflow, and problems such as unstable combustion and increased content of fly ash combustibles may occur. In addition, the increase in the primary air volume leads to an increase in the power consumption rate of the primary fan, which is not conducive to reducing the power consumption rate of the plant.
根据四角切圆燃烧的特点,本公开实施例将一次风室煤粉喷口四周的周界风喷口分为两部分,如图1所示,本申请实施例提出的预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,包括煤粉喷口1、第一周界风喷口21、第二周界风喷口22和隔离装置3,隔离装置3可以是竖直隔板,煤粉喷口1为矩形或正方形喷口。通过隔离装置3将界风喷口分为第一周界风喷口21和第二周界风喷口22,第一周界风喷口21与第二周界风喷口22设置在隔离装置3的两侧,并围合煤粉喷口1设置;第一周界风喷口21位于煤粉气流的向火侧,即为向火侧周界风喷口,第二周界风喷口22位于煤粉气流的背火侧,即为背火侧周界风喷口;第一周界风喷口21的进风口与二次风箱4连通设置,第一周界风喷口21与第二周界风喷口22的截面积相等。According to the characteristics of four-corner tangential combustion, the embodiment of the present disclosure divides the peripheral air nozzle around the pulverized coal nozzle of the primary air chamber into two parts, as shown in Figure 1, the direct-current combustion to prevent boiler slagging and high-temperature corrosion proposed by the embodiment of the present application The primary air chamber of the device includes a pulverized coal nozzle 1, a first peripheral wind nozzle 21, a second peripheral wind nozzle 22 and an isolating device 3. The isolating device 3 can be a vertical partition, and the pulverized coal nozzle 1 is a rectangular or square nozzle. The boundary wind nozzle is divided into the first peripheral wind nozzle 21 and the second peripheral wind nozzle 22 by the isolation device 3, and the first peripheral wind nozzle 21 and the second peripheral wind nozzle 22 are arranged on both sides of the isolation device 3, and surround the coal The powder nozzle 1 is set; the first peripheral wind nozzle 21 is located on the fire side of the pulverized coal flow, which is the peripheral wind nozzle on the fire side, and the second peripheral wind nozzle 22 is located on the backfire side of the pulverized coal flow, which is the peripheral wind nozzle on the backfire side The air inlet of the first peripheral wind nozzle 21 is connected to the secondary air box 4, and the cross-sectional areas of the first peripheral wind nozzle 21 and the second peripheral wind nozzle 22 are equal.
如图2所示,第二周界风喷口22的进风口与热一次风母管5之间设有风道7,所述风道7上设置有若干通孔71,所述若干通孔71位于二次风箱4的内部,所述通孔71处设置有隔绝套筒72。隔绝套筒72可实现背火侧第二周界风喷口风源的切换,当隔绝套筒打开时,背火侧第二周界风喷口风源取自二次风箱;当隔绝套筒关闭时,背火侧第二周界风喷口风源取自热一次风母管。第二周界风喷口22与二次风箱4之间通过通孔71和隔绝套筒72可通断设置,隔绝套筒72滑动设置于所述通孔71处,若干通孔71设置于风道7的侧壁上,作为第二周界风喷口22的二次风箱4风源的进风口,且距离第二周界风喷口22进风口的长度相等,该进风口为方形。As shown in Figure 2, an air duct 7 is provided between the air inlet of the second peripheral air nozzle 22 and the hot primary air main pipe 5, and the air duct 7 is provided with a plurality of through holes 71, and the plurality of through holes 71 are located on the two sides. Inside the secondary air box 4 , an insulating sleeve 72 is provided at the through hole 71 . The isolation sleeve 72 can realize the switching of the air source of the second peripheral air nozzle on the back fire side. When the isolation sleeve is opened, the air source of the second peripheral air nozzle on the back fire side is taken from the secondary bellows; when the isolation sleeve is closed, the air source of the back fire side The air source of the second perimeter air nozzle is taken from the hot primary air main pipe. The connection between the second peripheral air nozzle 22 and the secondary air box 4 can be set through the through hole 71 and the insulating sleeve 72. The insulating sleeve 72 is slidably arranged at the through hole 71, and several through holes 71 are arranged in the air duct 7. On the side wall, as the air inlet of the secondary air box 4 air source of the second peripheral air nozzle 22, the length of the air inlet from the second peripheral air nozzle 22 is equal, and the air inlet is square.
向火侧的第一周界风喷口风源为二次风箱4,风压较小,能够使煤粉气流喷入炉膛后较快与高温烟气进行混合,加快煤粉的着火、燃烧;且向火侧的第一周界风喷口风压较小,在煤粉气流向火侧形成的相对低压区较小,卷吸上游煤粉气流的能力减弱,从而避免上游煤粉气流冲刷水冷壁造成结渣、高温腐蚀。背火侧的第二周界风喷口22的压力较高,能够增强煤粉气流的刚性,防止煤粉气流发生偏斜或冲刷下游煤粉气流向火侧水冷壁,从而预防了锅炉结渣和高温腐蚀;且背火侧周界风喷口位于煤粉气流的背火侧,不会影响煤粉气流与炉膛高温烟气的混合,对煤粉着火、燃烧没有影响。The air source of the first peripheral air nozzle on the fire side is the secondary air box 4, and the wind pressure is relatively small, which can make the pulverized coal air flow sprayed into the furnace and mix with the high-temperature flue gas quickly, so as to accelerate the ignition and combustion of the pulverized coal; and The wind pressure of the first peripheral air nozzle on the fire side is relatively small, and the relatively low pressure area formed by the pulverized coal flow to the fire side is small, and the ability to entrain the upstream pulverized coal flow is weakened, thereby avoiding the impact caused by the upstream pulverized coal flow scouring the water wall. Slagging, high temperature corrosion. The pressure of the second peripheral air nozzle 22 on the unfired side is higher, which can enhance the rigidity of the pulverized coal flow, prevent the pulverized coal flow from deflecting or scour the downstream pulverized coal flow to the water wall on the fire side, thereby preventing boiler slagging and high temperature corrosion ; and the peripheral air nozzle on the backfire side is located on the backfire side of the pulverized coal flow, which will not affect the mixing of the pulverized coal flow and the high-temperature flue gas in the furnace, and has no effect on the ignition and combustion of the pulverized coal.
风道7上还设置有电动截止阀73和电动调节阀74,所述电动截止阀73和电动调节阀74位于二次风箱4的外部,第二周界风喷口22与热一次风母管5通过电动截止阀73和电动调节阀74可通断设置,风道7的截面为矩形。The air duct 7 is also provided with an electric stop valve 73 and an electric regulating valve 74, the electric stop valve 73 and the electric regulating valve 74 are located outside the secondary air box 4, and the second peripheral air nozzle 22 and the hot primary air main pipe 5 pass through the electric The stop valve 73 and the electric regulating valve 74 can be set on and off, and the cross section of the air duct 7 is rectangular.
直流燃烧器一次风室还连接有电动执行机构,第一周界风喷口21和第二周界风喷口22内均设置有调节挡板6,用于独立控制进风量,调节挡板6与电动执行机构连接。The primary air chamber of the DC burner is also connected with an electric actuator. The first peripheral air nozzle 21 and the second peripheral air nozzle 22 are equipped with an adjusting baffle 6 for independently controlling the air intake. The adjusting baffle 6 and the electric actuator connect.
本申请实施例提出的直流燃烧器包括上述的一种预防锅炉结渣和高温腐蚀的直流燃烧 器一次风室。The once-through burner proposed in the embodiment of the present application includes the above-mentioned primary air chamber of the once-through burner for preventing boiler slagging and high-temperature corrosion.
如图4所示,在锅炉的四角上均设置有上述的一种直流燃烧器,当熔融状的煤粉颗粒在水冷壁处粘结时,第一周界风喷口21的进风口与二次风箱4连通设置,所述第二周界风喷口22与热一次风母管5连通设置,否则,第一周界风喷口21的进风口与二次风箱4连通设置,第二周界风喷口22与二次风箱4连通设置。As shown in Figure 4, the four corners of the boiler are provided with the above-mentioned a kind of once-through burner. The bellows 4 are communicated, and the second peripheral air nozzle 22 is communicated with the hot primary air main pipe 5; otherwise, the air inlet of the first peripheral air nozzle 21 is connected with the secondary air box 4, and the second peripheral air nozzle 22 is connected with the secondary The bellows 4 are connected to each other.
锅炉燃用低灰熔点、高硫分煤质,当煤粉气流刚性不足时,容易冲刷下游煤粉气流向火侧水冷壁,熔融状的煤粉颗粒粘结在水冷壁发生结渣,未燃尽的煤粉颗粒消耗下游煤粉气流向火侧水冷壁附件处氧量,还原性气氛增强造成该处水冷壁发生高温腐蚀。如图2所示,当燃煤电站机组负荷在70%以上时,燃用煤质灰熔点低于1300℃或硫分高于1%以上,将风道7外侧隔绝套筒72关闭、风道7上电动截止阀73打开,从而风道两侧进风口关闭,此时背火侧周界风喷口风源由二次风箱4切换至热一次风母管5,根据需要调整风道上电动调节阀74开度,以调整合适的背火侧周界风喷口风压,背火侧周界风喷口风压提升后,增强了煤粉气流的刚性,防止煤粉气流被冲刷下游煤粉气流向火侧水冷壁上,预防了锅炉结渣和高温腐蚀。Boilers use coal with low ash melting point and high sulfur content. When the pulverized coal flow is not rigid enough, it is easy to wash the downstream pulverized coal flow to the water wall on the fire side. The molten coal particles stick to the water wall and slagging occurs. The exhausted pulverized coal particles consume the oxygen content of the downstream pulverized coal flow to the water wall near the fire side, and the reducing atmosphere increases, causing high temperature corrosion of the water wall at this place. As shown in Figure 2, when the unit load of the coal-fired power station is above 70%, the coal ash melting point is lower than 1300°C or the sulfur content is higher than 1%, the outer insulating sleeve 72 of the air duct 7 is closed, and the air duct 7. Open the electric cut-off valve 73 on both sides of the air duct, so that the air inlets on both sides of the air duct are closed. At this time, the air source of the peripheral air nozzle on the back fire side is switched from the secondary air box 4 to the hot primary air main pipe 5. Adjust the opening of the electric regulating valve 74 on the air duct as required. In order to adjust the appropriate air pressure of the peripheral air nozzle on the back fire side, after the wind pressure of the peripheral air nozzle on the back fire side is increased, the rigidity of the pulverized coal air flow is enhanced, preventing the pulverized coal air flow from being washed by the downstream pulverized coal air flow to the water cooling wall on the fire side, preventing Boiler slagging and high temperature corrosion.
如图3所示,当机组负荷在70%以下时,由于炉膛整体温度较低、且水冷壁壁温也较低,此时不易发生锅炉结渣和高温腐蚀,将风道7上电动截止阀73关闭、风道7外侧隔绝套筒72打开,此时风道7两侧通孔71打开,背火侧周界风喷口风源由热一次风母管5切换至二次风箱4,背火侧周界风喷口风压下降。当燃用煤质灰熔点高于1350℃或燃煤硫分低于1%,锅炉结渣和高温腐蚀形成的条件较弱,此时一次风室背火侧周界风喷口风源也应切换至二次风箱4。As shown in Figure 3, when the load of the unit is below 70%, due to the low overall temperature of the furnace and the low temperature of the water-cooled wall, boiler slagging and high-temperature corrosion are not easy to occur at this time, and the electric stop valve on the air duct 7 73 is closed, and the outer insulating sleeve 72 of the air duct 7 is opened. At this time, the through holes 71 on both sides of the air duct 7 are opened. The air pressure at the nozzle drops. When the coal-fired ash melting point is higher than 1350°C or the sulfur content of coal-fired coal is lower than 1%, the conditions for boiler slagging and high-temperature corrosion are weak. Secondary air box 4.
本公开实施例将传统四角切圆燃烧锅炉一次风室周界风喷口分为向火侧周界风喷口和背火侧周界风喷口,其中向火侧周界风喷口风源取自二次风箱,背火侧周界风喷口风源可在二次风箱和热一次风母管之间进行切换。当燃用煤质灰熔点较低、硫分偏高时,将背火侧周界风喷口风源切换至热一次风母管,提高背火侧周界风喷口风压,增强了煤粉气流的刚性,防止煤粉气流冲刷水冷壁造成锅炉结渣和高温腐蚀;向火侧周界风喷口风源为二次风箱,其风压相对较低,在煤粉气流向火侧形成的相对低压区较弱,不影响煤粉气流与二次风、高温烟气的混合,不影响煤粉气流的着火、燃烧。一次风室周界风喷口的划分、背火侧周界风喷口风源的在线切换,在不影响煤粉气流着火稳燃的前提下,解决了四角切圆燃烧锅炉结渣、高温腐蚀问题。In the embodiment of the present disclosure, the peripheral air nozzle of the primary air chamber of the traditional four-corner tangential combustion boiler is divided into the peripheral air nozzle on the fire side and the peripheral air nozzle on the back fire side. The source can be switched between the secondary air box and the hot primary air header. When the ash melting point of coal is low and the sulfur content is high, switch the air source of the peripheral air nozzle on the back fire side to the hot primary air main pipe to increase the air pressure of the peripheral air nozzle on the back fire side, enhance the rigidity of the pulverized coal airflow, and prevent The pulverized coal flow scours the water wall to cause boiler slagging and high-temperature corrosion; the air source of the peripheral air outlet on the fire side is the secondary air box, and its wind pressure is relatively low, and the relatively low pressure area formed by the pulverized coal flow to the fire side is relatively weak and does not affect The mixing of pulverized coal airflow with secondary air and high-temperature flue gas does not affect the ignition and combustion of pulverized coal airflow. The division of the peripheral air nozzles in the primary air chamber and the online switching of the air source of the peripheral air nozzles on the backfire side solve the problems of slagging and high-temperature corrosion of the four-corner tangential combustion boiler without affecting the ignition and stability of the pulverized coal flow.
以上仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、 改进等,均应包含在本公开的保护范围之内。The above are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the protection scope of the present disclosure.

Claims (10)

  1. 一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,包括煤粉喷口(1)、第一周界风喷口(21)、第二周界风喷口(22)和隔离装置(3);A once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion, comprising a pulverized coal nozzle (1), a first peripheral air nozzle (21), a second peripheral air nozzle (22) and an isolation device (3);
    所述第一周界风喷口(21)与所述第二周界风喷口(22)设置在所述隔离装置(3)的两侧,并围合所述煤粉喷口(1)设置;The first peripheral wind nozzle (21) and the second peripheral wind nozzle (22) are arranged on both sides of the isolation device (3), and are arranged to surround the pulverized coal nozzle (1);
    所述第一周界风喷口(21)位于煤粉气流的向火侧,所述第二周界风喷口(22)位于煤粉气流的背火侧;The first peripheral air nozzle (21) is located on the fire side of the pulverized coal airflow, and the second peripheral air nozzle (22) is located on the backfire side of the pulverized coal airflow;
    所述第一周界风喷口(21)与二次风箱(4)连通设置,所述第二周界风喷口(22)与所述二次风箱(4)和热一次风母管(5)通断设置。The first peripheral air nozzle (21) is connected to the secondary air box (4), and the second peripheral air nozzle (22) is connected to the secondary air box (4) and the hot primary air main pipe (5). set up.
  2. 根据权利要求1所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述第一周界风喷口(21)与所述第二周界风喷口(22)的截面积相等。A once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion according to claim 1, wherein the cross-sectional area of the first peripheral air nozzle (21) and the second peripheral air nozzle (22) equal.
  3. 根据权利要求1或2所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述直流燃烧器一次风室连接有电动执行机构,所述第一周界风喷口(21)和第二周界风喷口(22)内均设置有调节挡板(6),所述调节挡板(6)与所述电动执行机构连接。The primary air chamber of a once-through burner for preventing boiler slagging and high-temperature corrosion according to claim 1 or 2, wherein the primary air chamber of the once-through burner is connected with an electric actuator, and the first peripheral air nozzle Both (21) and the second peripheral wind nozzle (22) are provided with an adjusting baffle (6), and the adjusting baffle (6) is connected with the electric actuator.
  4. 根据权利要求1至3中任一项所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述第二周界风喷口(22)的进风口与所述热一次风母管(5)之间设有风道(7),所述风道(7)上设置有若干通孔(71),所述若干通孔(71)位于所述二次风箱(4)的内部,所述通孔(71)处设置有隔绝套筒(72)。A once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion according to any one of claims 1 to 3, wherein the air inlet of the second peripheral air nozzle (22) is connected to the hot primary air An air duct (7) is provided between the main pipes (5), and a plurality of through holes (71) are arranged on the air duct (7), and the plurality of through holes (71) are located at the side of the secondary air box (4). Inside, an insulating sleeve (72) is provided at the through hole (71).
  5. 根据权利要求4所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述隔绝套筒(72)滑动设置于所述通孔(71)处。The primary air chamber of a once-through burner for preventing boiler slagging and high-temperature corrosion according to claim 4, wherein the insulating sleeve (72) is slidably arranged at the through hole (71).
  6. 根据权利要求4或5所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述若干通孔(71)设置于所述风道(7)的侧壁上,且距离所述第二周界风喷口(22)的所述进风口的长度相等。A once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion according to claim 4 or 5, wherein the plurality of through holes (71) are arranged on the side wall of the air duct (7), And the lengths of the air inlets from the second peripheral wind nozzles (22) are equal.
  7. 根据权利要求4至6中任一项所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述风道(7)上设置有电动截止阀(73)和电动调节阀(74),所述电动截止阀(73)和电动调节阀(74)位于所述二次风箱(4)的外部。A once-through burner primary air chamber for preventing boiler slagging and high-temperature corrosion according to any one of claims 4 to 6, wherein the air duct (7) is provided with an electric shut-off valve (73) and an electric The regulating valve (74), the electric shut-off valve (73) and the electric regulating valve (74) are located outside the secondary air box (4).
  8. 根据权利要求4至7中任一项所述的一种预防锅炉结渣和高温腐蚀的直流燃烧器一次风室,其中,所述风道(7)的截面为矩形。The primary air chamber of a once-through burner for preventing boiler slagging and high-temperature corrosion according to any one of claims 4 to 7, wherein the cross section of the air duct (7) is rectangular.
  9. 一种直流燃烧器,包括如权利要求1至8中任一项所述的一种预防锅炉结渣和高温 腐蚀的直流燃烧器一次风室。A once-through burner, comprising the primary air chamber of a once-through burner for preventing boiler slagging and high-temperature corrosion as described in any one of claims 1 to 8.
  10. 一种预防锅炉结渣和高温腐蚀的方法,包括:在锅炉的四角上均设置如权利要求9所述的一种直流燃烧器,当燃煤电站机组的负荷不小于70%,且燃用煤质灰熔点不大于1300℃或硫分不小于1%时,第一周界风喷口(21)的进风口与二次风箱(4)连通设置,第二周界风喷口(22)与热一次风母管(5)连通设置;否则,第一周界风喷口(21)的进风口与二次风箱(4)连通设置,第二周界风喷口(22)与二次风箱(4)连通设置。A method for preventing boiler slagging and high-temperature corrosion, comprising: installing a once-through burner as claimed in claim 9 on the four corners of the boiler, when the load of the coal-fired power plant unit is not less than 70%, and the coal-fired When the ash melting point is not greater than 1300°C or the sulfur content is not less than 1%, the air inlet of the first peripheral air nozzle (21) is connected to the secondary air box (4), and the second peripheral air nozzle (22) is connected to the hot primary air mother The pipe (5) is connected and arranged; otherwise, the air inlet of the first peripheral air nozzle (21) is connected and arranged with the secondary air box (4), and the second peripheral air nozzle (22) is connected and arranged with the secondary air box (4).
PCT/CN2022/132087 2022-02-25 2022-11-15 Direct-current burner primary air chamber and method for preventing boiler slagging and high-temperature corrosion WO2023160032A1 (en)

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CN114484421A (en) * 2022-02-25 2022-05-13 西安热工研究院有限公司 Primary air chamber of direct-current combustor and method for preventing boiler slagging and high-temperature corrosion

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CN112879899A (en) * 2021-02-20 2021-06-01 西安热工研究院有限公司 Primary air opposite flushing device for preventing slag bonding and corrosion of water-cooled wall of rear wall of boiler
CN112902154A (en) * 2021-03-30 2021-06-04 西安热工研究院有限公司 Over-fire air system with controllable steam temperature deviation and CO concentration at two sides of opposed firing boiler
CN214370153U (en) * 2021-01-04 2021-10-08 西安热工研究院有限公司 Side wall water-cooled wall adherence protection device based on thick and thin pulverized coal separation combustor
CN114484421A (en) * 2022-02-25 2022-05-13 西安热工研究院有限公司 Primary air chamber of direct-current combustor and method for preventing boiler slagging and high-temperature corrosion

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JPS56149517A (en) * 1980-04-22 1981-11-19 Mitsubishi Heavy Ind Ltd Pulverized-coal burner
CN201306708Y (en) * 2008-11-25 2009-09-09 上海锅炉厂有限公司 Quick ignition coal dust nozzle capable of automatically adjusting ignition point
CN103672885A (en) * 2013-12-31 2014-03-26 北京国电龙高科环境工程技术有限公司 Vertical thick and thin direct flow coal powder combustion device realizing primary air spray nozzle inside deflection
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CN214370153U (en) * 2021-01-04 2021-10-08 西安热工研究院有限公司 Side wall water-cooled wall adherence protection device based on thick and thin pulverized coal separation combustor
CN112879899A (en) * 2021-02-20 2021-06-01 西安热工研究院有限公司 Primary air opposite flushing device for preventing slag bonding and corrosion of water-cooled wall of rear wall of boiler
CN112902154A (en) * 2021-03-30 2021-06-04 西安热工研究院有限公司 Over-fire air system with controllable steam temperature deviation and CO concentration at two sides of opposed firing boiler
CN114484421A (en) * 2022-02-25 2022-05-13 西安热工研究院有限公司 Primary air chamber of direct-current combustor and method for preventing boiler slagging and high-temperature corrosion

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