WO2023159933A1 - Motion control method and device for intelligent tower crane - Google Patents

Motion control method and device for intelligent tower crane Download PDF

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Publication number
WO2023159933A1
WO2023159933A1 PCT/CN2022/120773 CN2022120773W WO2023159933A1 WO 2023159933 A1 WO2023159933 A1 WO 2023159933A1 CN 2022120773 W CN2022120773 W CN 2022120773W WO 2023159933 A1 WO2023159933 A1 WO 2023159933A1
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tower crane
control
sensors
intelligent
data collected
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PCT/CN2022/120773
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French (fr)
Chinese (zh)
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赵晓东
陈曦
方赟
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杭州未名信科科技有限公司
浙江省北大信息技术高等研究院
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Publication of WO2023159933A1 publication Critical patent/WO2023159933A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details

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  • the present application relates to the technical field of intelligent tower cranes, and more specifically, the present application relates to a motion control method and device for intelligent tower cranes.
  • the present invention aims to solve the problem that the intelligent tower crane is too dependent on manual control, and proposes a motion control method and device for the intelligent tower crane.
  • the data can be calculated and analyzed, and control instructions for correcting deviations can be issued quickly, so as to achieve accurate and efficient tower crane control.
  • the first aspect of the present invention provides a motion control method for an intelligent tower crane, which is applied to an intelligent tower crane, and the method includes:
  • the multiple models are unified and coordinated, and the combined control information is output;
  • the multiple sets of sensors are set on the smart tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including:
  • the data collected by the sensors set by the tower body, the trolley and the hook head are used to establish multiple stability models, including:
  • the data collected by the sensors installed on the tower body, trolley and hook head are sent to the processor of the control system;
  • the processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
  • the unified coordination of multiple models is carried out, and the combined control information is output, including:
  • the output values of the corresponding stability models are integrated to obtain a combined control command.
  • the closed-loop calculation and analysis of a single motion system, adjustment of combined control information, and output of control commands include:
  • the second aspect of the present invention provides a motion control device for an intelligent tower crane, the device comprising:
  • the data manager is used to establish multiple models using the data collected by multiple sets of sensors set on the intelligent tower crane;
  • the combined control module is used to coordinate multiple models in a unified manner according to the service request information in the preset application scenario and the data collected by the sensor, and output combined control information;
  • the edge computing module is used to perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
  • the sending module is used to send the control command to the motor to mobilize the smart tower crane to work.
  • the sensors include a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor and a wind direction sensor; the service request information in the preset application scenario is transmitted through a PC.
  • the device is a luffing unit, a slewing unit and a lifting unit.
  • the third aspect of the present invention provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
  • the multiple models are unified and coordinated, and the combined control information is output;
  • the fourth aspect of the present invention provides a computer program product, including a computer program, and when the computer program is executed by a processor, the following steps are implemented:
  • the multiple models are unified and coordinated, and the combined control information is output;
  • the present application uses the data collected by multiple sets of sensors to establish multiple models, and according to the service request information in the preset application scenario and the data collected by the sensors, the multiple models are unified and coordinated, and the combined control information is output.
  • Carry out closed-loop calculation and analysis on a single motion system adjust the combined control information, output control commands, and send the control commands to the motor to mobilize the smart tower crane to work, realizing the real intelligent control of the smart tower crane and improving the reliability.
  • the handle controls the frequency converter of the tower crane to realize the action, reducing the dependence on manual operation.
  • the application performs closed-loop calculation and analysis on a single motion system, which can filter ineffective or out-of-range control commands, so as to quickly issue control commands for correcting deviations, and then achieve precise and efficient tower crane control purposes.
  • Fig. 1 shows the schematic diagram of the steps of the motion control method of the intelligent tower crane in the exemplary embodiment of the present application
  • Fig. 2 shows a schematic diagram of another motion control method of an intelligent tower crane in an exemplary embodiment of the present application
  • Fig. 3 shows the schematic diagram of the sensor in the exemplary embodiment of the present application
  • Fig. 4 shows the structure diagram of the motion control method device of the intelligent tower crane of the exemplary embodiment of the present application
  • FIG. 5 shows a schematic structural diagram of a computer device provided by an exemplary embodiment of the present application
  • Fig. 6 shows a schematic diagram of a storage medium provided by an exemplary embodiment of the present application.
  • This embodiment implements a motion control method for an intelligent tower crane, as shown in Figure 1, applied to an intelligent tower crane, the method includes:
  • multiple sets of sensors are set on the intelligent tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including: respectively setting up the tower body, trolley and hook head of the intelligent tower crane Set the sensors; use the data collected by the sensors set on the tower body, trolley and hook head to establish multiple stability models.
  • multiple stability models are established using the data collected by the sensors set on the tower body, the trolley and the hook head, including: the data collected by the sensors set on the tower body, the trolley and the hook head are transmitted to The processor of the control system; the processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
  • the unified coordination of multiple models according to the service request information in the preset application scenario and the data collected by the sensor, and the output of combined control information includes: obtaining the service in the preset application scenario Request information and data collected by sensors; compare the service request information and data collected by sensors in preset application scenarios, and substitute the updated data into the corresponding stable model; integrate the output values of the corresponding stable models to obtain combined control Order.
  • the performing closed-loop calculation and analysis on a single motion system, adjusting combined control information, and outputting control commands includes: performing closed-loop calculation and analysis on a single motion system, wherein the calculation and analysis method It is multi-access edge computing, micro-cloud computing or fog computing; according to the calculation and analysis results, adjust the combined control information and output control commands.
  • This application uses the data collected by multiple sets of sensors to establish multiple models, and according to the service request information in the preset application scenario and the data collected by the sensors, coordinates multiple models, outputs combined control information, and performs closed-loop calculation for a single motion system And analysis, adjust and combine control information, output control command, send the control command to the motor to mobilize the intelligent tower crane to work, realize the real intelligent control of the intelligent tower crane, and improve the frequency converter that controls the tower crane by the handle
  • the speed regulation realizes the action, which reduces the dependence on manual operation, especially the closed-loop calculation and analysis of a single motion system, which can filter out the control commands that do not work or exceed the range, so as to quickly issue control commands for correcting deviations, and then achieve precision and accuracy. Efficient tower crane control purposes.
  • This embodiment provides a motion control method for an intelligent tower crane, and the specific steps are described in detail as follows.
  • first step multiple sets of sensors are installed on the smart tower crane, and multiple models are established using the data collected by the multiple sets of sensors.
  • the sensors can be of various types.
  • the sensors include a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor, and a wind direction sensor.
  • the attitude sensor is a high-performance three-dimensional motion attitude measurement system based on MEMS technology.
  • the nine-axis attitude sensor includes three-axis gyroscope, three-axis accelerometer, three-axis geomagnetism and other motion sensors.
  • the temperature-compensated three-dimensional attitude and orientation data are obtained through the embedded low-power ARM processor.
  • the zero-drift 3D attitude and orientation data represented by quaternion and Euler angles are output in real time.
  • multiple sets of sensors are set on the intelligent tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including: respectively setting up the tower body, trolley and hook of the intelligent tower crane Sensors are installed on the head; multiple stability models are established using the data collected by the sensors installed on the tower body, trolley and hook head.
  • multiple stability models are established using the data collected by the sensors set on the tower body, the trolley and the hook head, including: the data collected by the sensors set on the tower body, the trolley and the hook head are transmitted to The processor of the control system; the processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
  • the multiple models are unified and coordinated, and the combined control information is output.
  • the unified coordination of multiple models according to the service request information in the preset application scenario and the data collected by the sensor, and the output of combined control information includes: obtaining the service request information in the preset application scenario Service request information and data collected by sensors; compare service request information in preset application scenarios with data collected by sensors, and substitute the updated data into the corresponding stable model; integrate the output values of the corresponding stable models to obtain a combination control commands.
  • the height, speed, speed of the trolley and the swing angle of the hook head are preset first, and then according to the real-time data collected by the sensor after the operation of the tower crane, according to the preset conditions and Real-time data collection, the expert system compares the preset conditions with the real-time collected data, then substitutes the updated data into the control algorithm calculation, and finally integrates the updated control algorithm output values of the three models to issue a combined control command.
  • the stable model of the tower body, the stable model of the trolley, and the stable model of the hook head are managed and coordinated with each other in a unified manner.
  • the tower body stability model, trolley stability model, and hook head stability model can determine the terminal posture displacement and change through the robot's forward kinematics model, namely the DH matrix, so as to determine the ideal posture of the trolley and the hook head.
  • the third step is to perform closed-loop calculation and analysis on a single motion system, adjust the combined control information, and output control commands.
  • closed-loop calculation and analysis is performed on a single motion system, wherein the calculation and analysis methods are multi-access edge computing, micro-cloud computing or fog computing; according to the calculation and analysis results, the combined control is adjusted Information, output control commands.
  • the hook is close to pedestrians, adjust the hook control information, and then control the overall operation of the tower crane under the condition of ensuring safety.
  • the trolley and the hook unit are both stable, the tower body is unstable, and it is necessary to control a single tower body stabilization motion system to ensure the stability of the tower body, without changing the output commands of other models , through the closed-loop calculation and analysis of the tower itself, the control command is output.
  • Send the control command to the motor, and in the combined control command only adjust the model output command of a single component to adjust the combined control information, and then realize the mobilization of the smart tower crane to work while saving most of the resources.
  • the fourth step is to send the control command to the motor to mobilize the smart tower crane to work.
  • the motor-driven servo board drives the motor, and then mobilizes the smart tower crane to work, such as the tower crane lifts the goods, moves to the required position and then unloads.
  • the handheld mobile terminal can send the service request information of the preset application scene, and the information is sent to the PC through the network, and the PC sends the information to the motion control device for motion control. Multiple sets of sensing information are also received.
  • the motion control device has edge computing capability to calculate and analyze the combined sensor information and the service request information in the preset application scenario, and use the calculated and analyzed information as a control command to calculate and analyze the control command , by comparing with the preset reasonable range, the part that exceeds the range is regarded as the problem control signal, and the signal that exceeds the set value in a small range can be adjusted and controlled by a percentage and then becomes a normal signal for execution, and the signal that exceeds the set value in a large range is identified If it is an invalid signal, give up execution and wait for the next update of the signal.
  • This embodiment provides a motion control device for an intelligent tower crane, as shown in Figure 4, the device includes:
  • the data manager 401 is used to establish multiple models using the data collected by multiple sets of sensors set on the intelligent tower crane;
  • the combined control module 402 is used to coordinate multiple models in a unified manner according to the service request information in the preset application scenario and the data collected by the sensor, and output combined control information;
  • the edge computing module 403 is used to perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
  • the sending module 404 is configured to send the control command to the motor, so as to mobilize the smart tower crane to work.
  • the sensors include a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor, and a wind direction sensor; the service request information in the preset application scenario is transmitted through a PC.
  • the PC can also be replaced by a data receiving box or other communicable terminals.
  • the data manager here is preferably a fireworks-type data manager.
  • the device is preferably a luffing unit, a turning unit and a lifting unit. When the tower crane is working, the device can automatically turn on the control mode, and complete the work of transporting materials through the carrier, spreader, and fixture. run.
  • This device can be applied to various complex tower airport sites, where 4G and 5G networks are laid at each tower airport site.
  • the motion control device of the intelligent tower crane integrated with the edge computing function realizes the real intelligent control of the intelligent tower crane, improves the speed regulation of the inverter controlling the tower crane by the handle, and reduces the dependence on manual operation.
  • this device performs closed-loop calculation and analysis on a single motion system, and can filter ineffective or out-of-range control commands, so as to quickly issue control commands for correcting deviations, thereby achieving precise and efficient tower crane control purposes.
  • FIG. 5 shows a schematic diagram of a computer device provided by some embodiments of the present application.
  • described computer equipment comprises: processor 200, memory 201, bus 202 and communication interface 203, described processor 200, communication interface 203 and memory 201 are connected by bus 202; Stored in the memory 201 A computer program that can run on the processor 200.
  • the processor 200 runs the computer program, it executes the motion control method of the intelligent tower crane provided in any one of the foregoing embodiments of the present application.
  • the computer device may have Computer devices with touch-sensitive displays.
  • the memory 201 may include a high-speed random access memory (RAM: Random Access Memory), and may also include a non-volatile memory (non-volatile memory), such as at least one disk memory.
  • RAM Random Access Memory
  • non-volatile memory such as at least one disk memory.
  • the communication connection between the system network element and at least one other network element is realized through at least one communication interface 203 (which may be wired or wireless), and Internet, wide area network, local network, metropolitan area network, etc. can be used.
  • the bus 202 may be an ISA bus, a PCI bus, or an EISA bus, etc.
  • the bus can be divided into address bus, data bus, control bus and so on.
  • the memory 201 is used to store a program, and the processor 200 executes the program after receiving the execution instruction, and the motion control method of the intelligent tower crane disclosed in any one of the above-mentioned embodiments of the present application can be applied to processing in the processor 200, or implemented by the processor 200.
  • the processor 200 may be an integrated circuit chip with signal processing capabilities. In the implementation process, each step of the above method may be implemented by an integrated logic circuit of hardware in the processor 200 or instructions in the form of software.
  • the above-mentioned processor 200 can be a general-purpose processor, including a central processing unit (Central Processing Unit, referred to as CPU), a network processor (Network Processor, referred to as NP), etc.; it can also be a digital signal processor (DSP), an application-specific integrated circuit (ASIC), off-the-shelf programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components.
  • CPU central processing unit
  • NP Network Processor
  • DSP digital signal processor
  • ASIC application-specific integrated circuit
  • FPGA off-the-shelf programmable gate array
  • Various methods, steps, and logic block diagrams disclosed in the embodiments of the present application may be implemented or executed.
  • a general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like.
  • the steps of the method disclosed in the embodiments of the present application may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software modules in the decoding processor.
  • the software module can be located in random access memory, flash memory, read-only memory, programmable read-only memory or electrically erasable programmable memory, registers and other mature storage media in the field.
  • the storage medium is located in the memory 201, and the processor 200 reads the information in the memory 201, and completes the steps of the above method in combination with its hardware.
  • the computer equipment provided by the embodiment of the present application and the motion control method of the intelligent tower crane provided by the embodiment of the present application are based on the same inventive concept, and have the same beneficial effect as the method adopted, operated or realized.
  • the embodiment of the present application also provides a computer-readable storage medium corresponding to the motion control method of the intelligent tower crane provided in the foregoing embodiment. Please refer to FIG. 6.
  • the computer-readable storage medium shown in FIG. 6 is an optical disc 30, which A computer program (that is, a program product) is stored on it, and when the computer program is run by the processor, it will execute the motion control method for the intelligent tower crane provided in any of the foregoing implementation manners.
  • examples of the computer-readable storage medium may also include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other optical and magnetic storage media, which will not be repeated here.
  • PRAM phase change memory
  • SRAM static random access memory
  • DRAM dynamic random access memory
  • RAM random access memory
  • ROM read-only memory
  • EEPROM electrically erasable programmable read-only memory
  • flash memory or other optical and magnetic storage media, which will not be repeated here.
  • the computer-readable storage medium provided by the above-mentioned embodiments of the present application is based on the same inventive concept as the quantum key distribution channel distribution method in the space-division multiplexing optical network provided by the embodiments of the present application, and has the application programs stored therein, The same beneficial effect of the method of operating or achieving.
  • the embodiment of the present application also provides a computer program product, including a computer program.
  • the steps of the motion control method for an intelligent tower crane provided in any of the foregoing embodiments are implemented.
  • the steps of the method include: Set multiple sets of sensors on the smart tower crane, and use the data collected by the multiple sets of sensors to establish multiple models; according to the service request information in the preset application scenario and the data collected by the sensors, the multiple models are unified and coordinated, and the output combination control Information; perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands; send the control commands to the motor to mobilize the smart tower crane to work.
  • modules in the device in the embodiment can be adaptively changed and arranged in one or more devices different from the embodiment.
  • Modules or units or components in the embodiments may be combined into one module or unit or component, and furthermore may be divided into a plurality of sub-modules or sub-units or sub-assemblies. All features and/or procedures or elements disclosed in this specification, as well as all procedures or elements of any method or apparatus so disclosed, may be combined in any combination, unless at least some of such features and/or procedures or elements are mutually exclusive. Unless expressly stated otherwise, each feature disclosed in this specification may be replaced by alternative features serving the same, equivalent or similar purpose.
  • the various component embodiments of the present application may be implemented in hardware, or in software modules running on one or more processors, or in a combination thereof.
  • a microprocessor or a digital signal processor (DSP) may be used in practice to implement some or all functions of some or all components in the device for creating a virtual machine according to the embodiment of the present application.
  • DSP digital signal processor
  • the present application can also be implemented as a device or an apparatus program for performing a part or all of the methods described herein.
  • the program implementing the present application may be stored on a computer-readable medium, or may be in the form of one or more signals. Such a signal may be downloaded from an Internet site, or provided on a carrier signal, or provided in any other form.

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Abstract

The present application relates to the technical field of intelligent tower cranes, and in particular to a motion control method and device for an intelligent tower crane. The method comprises: providing a plurality of groups of sensors on an intelligent tower crane, and establishing a plurality of models by means of data acquired by the plurality of groups of sensors; according to service request information in a preset application scenario and data acquired by the sensors, performing unified coordination on the plurality of models, and outputting combined control information; performing closed-loop calculation and analysis on a single motion system, adjusting the combined control information, and outputting a control command; and sending the control command to a motor so as to mobilize the intelligent tower crane to work. The present application implements real intelligent control of an intelligent tower crane, improves the action of implementing speed control by controlling a frequency converter of the tower crane by a handle, and reduces the dependence on manual operations. Moreover, according to the present application, control commands which do not work or are out of range can be filtered out, so that control instructions for correcting deviations are quickly issued, thereby achieving the purpose of accurate and efficient tower crane control.

Description

一种智能塔机的运动控制方法和装置A motion control method and device for an intelligent tower crane 技术领域technical field
本申请涉及智能塔机技术领域,更为具体来说,本申请涉及一种智能塔机的运动控制方法和装置。The present application relates to the technical field of intelligent tower cranes, and more specifically, the present application relates to a motion control method and device for intelligent tower cranes.
背景技术Background technique
目前的塔机司机是极为欠缺的,塔机的工作环境也相当复杂,比如工地和港口等。目前每个塔机是驾驶员操控,不可能进行控制层面的统一协调,只是提示可能的碰撞发生,及后台运行监察。起吊现场人员进行捆绑吊挂,指挥通过对讲机和哨子小旗指挥塔机操作,这里的工作不够规范。另外,落料现场也是一样,人工辅助调整定位和方向完成落料,全过程人员操控和专业资格操作人员完成,始终靠手柄控制塔机的变频器调速实现动作。因此,塔机亟待解决智能控制问题。The current tower crane drivers are extremely lacking, and the working environment of tower cranes is also quite complicated, such as construction sites and ports. At present, each tower crane is controlled by the driver, and it is impossible to carry out unified coordination at the control level. It only prompts possible collisions and monitors the background operation. The personnel at the lifting site carry out binding and hanging, and command the operation of the tower crane through walkie-talkies and whistle flags. The work here is not standardized enough. In addition, the same is true for the blanking site. The positioning and direction are adjusted manually to complete the blanking. The whole process is controlled by personnel and professionally qualified operators. The operation is always controlled by the handle to control the frequency converter of the tower crane. Therefore, tower cranes urgently need to solve the problem of intelligent control.
发明内容Contents of the invention
基于上述技术问题,本发明旨在解决智能塔机过于依赖人工控制的问题,提出一种智能塔机的运动控制方法和装置,本方案的控制过程集成了边缘计算功能,对多组传感器采集的数据可以进行计算与分析,且能快速发出修正偏差的控制指令,从而达到精准而高效的塔机控制目的。Based on the above technical problems, the present invention aims to solve the problem that the intelligent tower crane is too dependent on manual control, and proposes a motion control method and device for the intelligent tower crane. The data can be calculated and analyzed, and control instructions for correcting deviations can be issued quickly, so as to achieve accurate and efficient tower crane control.
本发明第一方面提供了一种智能塔机的运动控制方法,应用于智能 塔机,所述方法包括:The first aspect of the present invention provides a motion control method for an intelligent tower crane, which is applied to an intelligent tower crane, and the method includes:
在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型;Setting multiple sets of sensors on the intelligent tower crane, and using the data collected by the multiple sets of sensors to establish multiple models;
根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;According to the service request information in the preset application scenario and the data collected by the sensor, the multiple models are unified and coordinated, and the combined control information is output;
对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;Perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
将所述控制命令发送给电机,以调动智能塔机进行工作。Send the control command to the motor to mobilize the smart tower crane to work.
在本方明的一些实施例中,所述在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型,包括:In some embodiments of the invention, the multiple sets of sensors are set on the smart tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including:
分别在智能塔机的塔身、小车和钩头设置传感器;Set sensors on the tower body, trolley and hook head of the intelligent tower crane respectively;
利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型。Multiple stability models are established by using the data collected by the sensors set on the tower body, trolley and hook head.
在本方明的一些实施例中,所述利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型,包括:In some embodiments of the invention, the data collected by the sensors set by the tower body, the trolley and the hook head are used to establish multiple stability models, including:
塔身、小车和钩头所设置的传感器采集的数据传送至控制系统的处理器;The data collected by the sensors installed on the tower body, trolley and hook head are sent to the processor of the control system;
控制系统的处理器通过控制算法求算最佳控制参数,该过程作为多个稳定模型,其中,多个稳定模型包括塔身稳定模型、小车稳定模型和钩头稳定模型。The processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
在本方明的一些实施例中,所述根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息,包括:In some embodiments of the present invention, according to the service request information in the preset application scenario and the data collected by the sensor, the unified coordination of multiple models is carried out, and the combined control information is output, including:
获取预设应用场景下的服务请求信息和传感器采集的数据;Obtain service request information and data collected by sensors in preset application scenarios;
比对预设应用场景下的服务请求信息和传感器采集的数据,并将更新后数据代入对应的稳定模型;Compare the service request information in the preset application scenario with the data collected by the sensor, and substitute the updated data into the corresponding stable model;
将对应的稳定模型的输出值进行整合,得到组合控制命令。The output values of the corresponding stability models are integrated to obtain a combined control command.
在本方明的一些实施例中,所述对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令,包括:In some embodiments of the present invention, the closed-loop calculation and analysis of a single motion system, adjustment of combined control information, and output of control commands include:
对单个运动系统进行闭环计算与分析,其中,计算与分析的方式为多接入边缘计算、微云计算或雾计算;Perform closed-loop calculation and analysis on a single motion system, where the calculation and analysis methods are multi-access edge computing, micro-cloud computing or fog computing;
根据计算与分析结果,调整组合控制信息,输出控制命令。According to the calculation and analysis results, adjust the combined control information and output the control command.
本发明第二方面提供了一种智能塔机的运动控制装置,所述装置包括:The second aspect of the present invention provides a motion control device for an intelligent tower crane, the device comprising:
数据管理器,用于利用在智能塔机上设置的多组传感器采集的数据建立多个模型;The data manager is used to establish multiple models using the data collected by multiple sets of sensors set on the intelligent tower crane;
组合控制模块,用于根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;The combined control module is used to coordinate multiple models in a unified manner according to the service request information in the preset application scenario and the data collected by the sensor, and output combined control information;
边缘计算模块,用于对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;The edge computing module is used to perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
发送模块,用于将所述控制命令发送给电机,以调动智能塔机进行工作。The sending module is used to send the control command to the motor to mobilize the smart tower crane to work.
其中,所述传感器包括九轴姿态传感器、称重传感器、倾角传感器、风速传感器和风向传感器;所述预设应用场景下的服务请求信息通过PC机传递。Wherein, the sensors include a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor and a wind direction sensor; the service request information in the preset application scenario is transmitted through a PC.
进一步地,所述装置为变幅单元、回转单元和提升单元。Further, the device is a luffing unit, a slewing unit and a lifting unit.
本发明第三方面提供了一种计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现以下步骤:The third aspect of the present invention provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型;Setting multiple sets of sensors on the intelligent tower crane, and using the data collected by the multiple sets of sensors to establish multiple models;
根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;According to the service request information in the preset application scenario and the data collected by the sensor, the multiple models are unified and coordinated, and the combined control information is output;
对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;Perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
将所述控制命令发送给电机,以调动智能塔机进行工作。Send the control command to the motor to mobilize the smart tower crane to work.
本发明第四方面提供了一种计算机程序产品,包括计算机程序,该计算机程序被处理器执行时实现以下步骤:The fourth aspect of the present invention provides a computer program product, including a computer program, and when the computer program is executed by a processor, the following steps are implemented:
在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型;Setting multiple sets of sensors on the intelligent tower crane, and using the data collected by the multiple sets of sensors to establish multiple models;
根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;According to the service request information in the preset application scenario and the data collected by the sensor, the multiple models are unified and coordinated, and the combined control information is output;
对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;Perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
将所述控制命令发送给电机,以调动智能塔机进行工作。Send the control command to the motor to mobilize the smart tower crane to work.
本申请的有益效果为:本申请利用多组传感器采集的数据建立多个模型,根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息,对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令,将所述控 制命令发送给电机,以调动智能塔机进行工作,实现了对智能塔机真正的智能控制,改善了靠手柄控制塔机的变频器调速实现动作,减少了对人工操作的依赖。且本申请对单个运动系统进行闭环计算与分析,能过滤不起作用或超范围的控制命令,从而快速发出修正偏差的控制指令,进而达到精准而高效的塔机控制目的。The beneficial effects of the present application are: the present application uses the data collected by multiple sets of sensors to establish multiple models, and according to the service request information in the preset application scenario and the data collected by the sensors, the multiple models are unified and coordinated, and the combined control information is output. Carry out closed-loop calculation and analysis on a single motion system, adjust the combined control information, output control commands, and send the control commands to the motor to mobilize the smart tower crane to work, realizing the real intelligent control of the smart tower crane and improving the reliability. The handle controls the frequency converter of the tower crane to realize the action, reducing the dependence on manual operation. Moreover, the application performs closed-loop calculation and analysis on a single motion system, which can filter ineffective or out-of-range control commands, so as to quickly issue control commands for correcting deviations, and then achieve precise and efficient tower crane control purposes.
附图说明Description of drawings
构成说明书的一部分的附图描述了本申请的实施例,并且连同描述一起用于解释本申请的原理。The accompanying drawings, which constitute a part of this specification, illustrate the embodiments of the application and, together with the description, serve to explain the principles of the application.
参照附图,根据下面的详细描述,可以更加清楚地理解本申请,其中:The present application can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
图1示出了本申请示例性实施例中的智能塔机的运动控制方法之步骤示意图;Fig. 1 shows the schematic diagram of the steps of the motion control method of the intelligent tower crane in the exemplary embodiment of the present application;
图2示出了本申请示例性实施例中的又一智能塔机的运动控制方法过程示意图;Fig. 2 shows a schematic diagram of another motion control method of an intelligent tower crane in an exemplary embodiment of the present application;
图3示出了本申请示例性实施例中的传感器示意图;Fig. 3 shows the schematic diagram of the sensor in the exemplary embodiment of the present application;
图4示出了本申请示例性实施例的智能塔机的运动控制方法装置之结构示意图;Fig. 4 shows the structure diagram of the motion control method device of the intelligent tower crane of the exemplary embodiment of the present application;
图5示出了本申请示例性实施例所提供的一种计算机设备的结构示意图;FIG. 5 shows a schematic structural diagram of a computer device provided by an exemplary embodiment of the present application;
图6示出了本申请示例性实施例所提供的一种存储介质的示意图。Fig. 6 shows a schematic diagram of a storage medium provided by an exemplary embodiment of the present application.
具体实施方式Detailed ways
以下,将参照附图来描述本申请的实施例。但是应该理解的是,这 些描述只是示例性的,而并非要限制本申请的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本申请的概念。对于本领域技术人员来说显而易见的是,本申请可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本申请发生混淆,对于本领域公知的一些技术特征未进行描述。应予以注意的是,这里所使用的术语仅是为了描述具体实施例,而非意图限制根据本申请的示例性实施例。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式。此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在所述特征、整体、步骤、操作、元件和/或组件,但不排除存在或附加一个或多个其他特征、整体、步骤、操作、元件、组件和/或它们的组合。Hereinafter, embodiments of the present application will be described with reference to the drawings. However, it should be understood that these descriptions are illustrative only and are not intended to limit the scope of the application. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present application. It will be apparent to those skilled in the art that the present application may be practiced without one or more of these details. In other examples, some technical features known in the art are not described in order to avoid confusion with the present application. It should be noted that the terminology used herein is only for describing specific embodiments, and is not intended to limit the exemplary embodiments according to the present application. As used herein, singular forms are intended to include plural forms unless the context clearly dictates otherwise. In addition, it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, it indicates the presence of the features, integers, steps, operations, elements and/or components, but does not exclude the presence or One or more other features, integers, steps, operations, elements, components and/or combinations thereof are added.
现在,将参照附图更详细地描述根据本申请的示例性实施例。然而,这些示例性实施例可以多种不同的形式来实施,并且不应当被解释为只限于这里所阐述的实施例。附图并非是按比例绘制的,其中为了清楚表达的目的,可能放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状以及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. These example embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. The figures are not drawn to scale, in which certain details may be exaggerated and certain details may be omitted for the purpose of clarity of presentation. The shapes of the various regions and layers shown in the figure, as well as their relative sizes and positional relationships are only exemplary, and may deviate due to manufacturing tolerances or technical limitations in practice, and those skilled in the art will Regions/layers with different shapes, sizes, and relative positions can be additionally designed as needed.
下面结合说明书附图1-6给出几个实施例来描述根据本申请的示例性实施方式。需要注意的是,下述应用场景仅是为了便于理解本申请的精神和原理而示出,本申请的实施方式在此方面不受任何限制。相反,本申请的实施方式可以应用于适用的任何场景。Several embodiments are given below in conjunction with Figs. 1-6 of the specification to describe exemplary implementations according to the present application. It should be noted that the following application scenarios are only shown for easy understanding of the spirit and principle of the present application, and the implementation manners of the present application are not limited in this respect. On the contrary, the embodiments of the present application can be applied to any applicable scene.
实施例1:Example 1:
本实施例实施了一种智能塔机的运动控制方法,如图1所示,应用于智能塔机,所述方法包括:This embodiment implements a motion control method for an intelligent tower crane, as shown in Figure 1, applied to an intelligent tower crane, the method includes:
S1、在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型;S1, setting multiple sets of sensors on the smart tower crane, and using the data collected by the multiple sets of sensors to establish multiple models;
S2、根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;S2. According to the service request information in the preset application scenario and the data collected by the sensor, coordinate multiple models in a unified manner, and output combined control information;
S3、对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;S3. Perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
S4、将所述控制命令发送给电机,以调动智能塔机进行工作。S4. Send the control command to the motor to mobilize the smart tower crane to work.
在一种可能的实施方式中,所述在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型,包括:分别在智能塔机的塔身、小车和钩头设置传感器;利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型。In a possible implementation manner, multiple sets of sensors are set on the intelligent tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including: respectively setting up the tower body, trolley and hook head of the intelligent tower crane Set the sensors; use the data collected by the sensors set on the tower body, trolley and hook head to establish multiple stability models.
在一种可能的实施方式中,所述利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型,包括:塔身、小车和钩头所设置的传感器采集的数据传送至控制系统的处理器;控制系统的处理器通过控制算法求算最佳控制参数,该过程作为多个稳定模型,其中,多个稳定模型包括塔身稳定模型、小车稳定模型和钩头稳定模型。In a possible implementation, multiple stability models are established using the data collected by the sensors set on the tower body, the trolley and the hook head, including: the data collected by the sensors set on the tower body, the trolley and the hook head are transmitted to The processor of the control system; the processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
在一种优选的实施方式中,所述根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息,包括:获取预设应用场景下的服务请求信息和传感器采集的数据;比对预设应用场景下的服务请求信息和传感器采集的数据, 并将更新后数据代入对应的稳定模型;将对应的稳定模型的输出值进行整合,得到组合控制命令。In a preferred implementation manner, the unified coordination of multiple models according to the service request information in the preset application scenario and the data collected by the sensor, and the output of combined control information includes: obtaining the service in the preset application scenario Request information and data collected by sensors; compare the service request information and data collected by sensors in preset application scenarios, and substitute the updated data into the corresponding stable model; integrate the output values of the corresponding stable models to obtain combined control Order.
在另一种优选的实施方式中,所述对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令,包括:对单个运动系统进行闭环计算与分析,其中,计算与分析的方式为多接入边缘计算、微云计算或雾计算;根据计算与分析结果,调整组合控制信息,输出控制命令。In another preferred embodiment, the performing closed-loop calculation and analysis on a single motion system, adjusting combined control information, and outputting control commands includes: performing closed-loop calculation and analysis on a single motion system, wherein the calculation and analysis method It is multi-access edge computing, micro-cloud computing or fog computing; according to the calculation and analysis results, adjust the combined control information and output control commands.
本申请利用多组传感器采集的数据建立多个模型,根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息,对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令,将所述控制命令发送给电机,以调动智能塔机进行工作,实现了对智能塔机真正的智能控制,改善了靠手柄控制塔机的变频器调速实现动作,减少了对人工操作的依赖,特别是对单个运动系统进行闭环计算与分析,能过滤不起作用或超范围的控制命令,从而快速发出修正偏差的控制指令,进而达到精准而高效的塔机控制目的。This application uses the data collected by multiple sets of sensors to establish multiple models, and according to the service request information in the preset application scenario and the data collected by the sensors, coordinates multiple models, outputs combined control information, and performs closed-loop calculation for a single motion system And analysis, adjust and combine control information, output control command, send the control command to the motor to mobilize the intelligent tower crane to work, realize the real intelligent control of the intelligent tower crane, and improve the frequency converter that controls the tower crane by the handle The speed regulation realizes the action, which reduces the dependence on manual operation, especially the closed-loop calculation and analysis of a single motion system, which can filter out the control commands that do not work or exceed the range, so as to quickly issue control commands for correcting deviations, and then achieve precision and accuracy. Efficient tower crane control purposes.
实施例2:Example 2:
本实施例提供了一种智能塔机的运动控制方法,具体步骤详述如下。第一步,在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型。This embodiment provides a motion control method for an intelligent tower crane, and the specific steps are described in detail as follows. In the first step, multiple sets of sensors are installed on the smart tower crane, and multiple models are established using the data collected by the multiple sets of sensors.
需要说明的是,传感器可以是多种类型的传感器,参考图2,传感器包括九轴姿态传感器、称重传感器、倾角传感器、风速传感器和风向传感器。姿态传感器是基于MEMS技术的高性能三维运动姿态测量 系统。九轴姿态传感器包含三轴陀螺仪、三轴加速度计,三轴地磁等运动传感器,通过内嵌的低功耗ARM处理器得到经过温度补偿的三维姿态与方位等数据。利用基于四元数的三维算法和特殊数据融合技术,实时输出以四元数、欧拉角表示的零漂移三维姿态方位数据。It should be noted that the sensors can be of various types. Referring to FIG. 2 , the sensors include a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor, and a wind direction sensor. The attitude sensor is a high-performance three-dimensional motion attitude measurement system based on MEMS technology. The nine-axis attitude sensor includes three-axis gyroscope, three-axis accelerometer, three-axis geomagnetism and other motion sensors. The temperature-compensated three-dimensional attitude and orientation data are obtained through the embedded low-power ARM processor. Using the quaternion-based 3D algorithm and special data fusion technology, the zero-drift 3D attitude and orientation data represented by quaternion and Euler angles are output in real time.
在一种可能的具体实施方式中,所述在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型,包括:分别在智能塔机的塔身、小车和钩头设置传感器;利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型。In a possible specific implementation manner, multiple sets of sensors are set on the intelligent tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including: respectively setting up the tower body, trolley and hook of the intelligent tower crane Sensors are installed on the head; multiple stability models are established using the data collected by the sensors installed on the tower body, trolley and hook head.
在一种可能的实施方式中,所述利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型,包括:塔身、小车和钩头所设置的传感器采集的数据传送至控制系统的处理器;控制系统的处理器通过控制算法求算最佳控制参数,该过程作为多个稳定模型,其中,多个稳定模型包括塔身稳定模型、小车稳定模型和钩头稳定模型。In a possible implementation, multiple stability models are established using the data collected by the sensors set on the tower body, the trolley and the hook head, including: the data collected by the sensors set on the tower body, the trolley and the hook head are transmitted to The processor of the control system; the processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
第二步,根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息。In the second step, according to the service request information in the preset application scenario and the data collected by the sensor, the multiple models are unified and coordinated, and the combined control information is output.
在一种可能的具体实施方式中,所述根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息,包括:获取预设应用场景下的服务请求信息和传感器采集的数据;比对预设应用场景下的服务请求信息和传感器采集的数据,并将更新后数据代入对应的稳定模型;将对应的稳定模型的输出值进行整合,得到组合控制命令。In a possible specific implementation manner, the unified coordination of multiple models according to the service request information in the preset application scenario and the data collected by the sensor, and the output of combined control information includes: obtaining the service request information in the preset application scenario Service request information and data collected by sensors; compare service request information in preset application scenarios with data collected by sensors, and substitute the updated data into the corresponding stable model; integrate the output values of the corresponding stable models to obtain a combination control commands.
具体实施时,比如:塔机操作之前,先预设吊机的高度、速度、小 车的速度和钩头的摆角,再根据塔机运行后获取的传感器实时采集的数据,根据预设条件和实时采集数据,专家系统比对预设条件和实时采集的数据,再将更新后的数据代入控制算法计算,最后把三个模型的更新后的控制算法输出值进行整合,发出组合控制指令。塔身稳定模型、小车稳定模型、钩头稳定模型,相互统一管理协调。塔身稳定模型、小车稳定模型、钩头稳定模型可以通过机器人正运动学模型即DH矩阵来确定末端姿态位移和变化,从而确定小车和钩头的理想姿态。In the specific implementation, for example: before the operation of the tower crane, the height, speed, speed of the trolley and the swing angle of the hook head are preset first, and then according to the real-time data collected by the sensor after the operation of the tower crane, according to the preset conditions and Real-time data collection, the expert system compares the preset conditions with the real-time collected data, then substitutes the updated data into the control algorithm calculation, and finally integrates the updated control algorithm output values of the three models to issue a combined control command. The stable model of the tower body, the stable model of the trolley, and the stable model of the hook head are managed and coordinated with each other in a unified manner. The tower body stability model, trolley stability model, and hook head stability model can determine the terminal posture displacement and change through the robot's forward kinematics model, namely the DH matrix, so as to determine the ideal posture of the trolley and the hook head.
第三步,对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令。The third step is to perform closed-loop calculation and analysis on a single motion system, adjust the combined control information, and output control commands.
在一种可能的具体实施方式中,对单个运动系统进行闭环计算与分析,其中,计算与分析的方式为多接入边缘计算、微云计算或雾计算;根据计算与分析结果,调整组合控制信息,输出控制命令。In a possible specific implementation, closed-loop calculation and analysis is performed on a single motion system, wherein the calculation and analysis methods are multi-access edge computing, micro-cloud computing or fog computing; according to the calculation and analysis results, the combined control is adjusted Information, output control commands.
在特殊情况下,例如,塔机运行过程中,若吊钩距离行人较近,则调整吊钩控制信息,在保证安全的情况下,再控制塔机的整体运行。又例如,在小车和钩头单元都处于稳定的情况下,塔身不稳,需要控制单个的塔身稳定运动系统,来保证塔身的稳定性,在不改变其他模型的输出命令的情况下,通过塔身自身的闭环计算和分析,输出控制命令。将所述控制命令发送给电机,在组合的控制命令里,只通过调节单一组件的模型输出命令,来调整组合控制信息,进而实现在节约大部分资源情况下,调动智能塔机进行工作。In special cases, for example, during the operation of the tower crane, if the hook is close to pedestrians, adjust the hook control information, and then control the overall operation of the tower crane under the condition of ensuring safety. For another example, when the trolley and the hook unit are both stable, the tower body is unstable, and it is necessary to control a single tower body stabilization motion system to ensure the stability of the tower body, without changing the output commands of other models , through the closed-loop calculation and analysis of the tower itself, the control command is output. Send the control command to the motor, and in the combined control command, only adjust the model output command of a single component to adjust the combined control information, and then realize the mobilization of the smart tower crane to work while saving most of the resources.
第四步,将所述控制命令发送给电机,以调动智能塔机进行工作。这里参考图3所示,在发送电机之前需要发送给电机驱动伺服板,由电机驱动伺服板驱动电机,进而调动智能塔机进行工作,比如塔 机吊起货物,移动到需要位置再卸下。再如图3所示,手持移动终端可以发送预设应用场景的服务请求信息,该信息通过网络发送到PC机,PC机再把该信息发送给运动控制装置进行运动控制,当然同时运动控制装置也接收的多组传感信息。运动控制装置有边缘计算能力,对所述组合传感信息及预设应用场景下的服务请求信息进行计算与分析,并将计算与分析后的信息作为控制命令,可以对控制命令进行计算与分析,通过与预设合理范围比较,超出范围的部分即认为问题控制信号,其中小范围超过设定值的信号可以按百分比调节控制后变成正常信号执行,大范围超过设定值的信号则认定为无效信号,放弃执行,等待下一次信号的更新。例如,在要求以怎样的速度去吊起货物时,要集成传感器数据中测定的风速、风向、姿态,及货物的位置和性质等等,综合计算与分析,实现控制智能化,过滤不起作用或超范围的控制命令,从而快速发出修正偏差的控制指令,进而达到精准而高效的塔机控制目的。The fourth step is to send the control command to the motor to mobilize the smart tower crane to work. Refer to Figure 3 here, before sending the motor, it needs to be sent to the motor-driven servo board, and the motor-driven servo board drives the motor, and then mobilizes the smart tower crane to work, such as the tower crane lifts the goods, moves to the required position and then unloads. As shown in Figure 3, the handheld mobile terminal can send the service request information of the preset application scene, and the information is sent to the PC through the network, and the PC sends the information to the motion control device for motion control. Multiple sets of sensing information are also received. The motion control device has edge computing capability to calculate and analyze the combined sensor information and the service request information in the preset application scenario, and use the calculated and analyzed information as a control command to calculate and analyze the control command , by comparing with the preset reasonable range, the part that exceeds the range is regarded as the problem control signal, and the signal that exceeds the set value in a small range can be adjusted and controlled by a percentage and then becomes a normal signal for execution, and the signal that exceeds the set value in a large range is identified If it is an invalid signal, give up execution and wait for the next update of the signal. For example, when it is required to lift the cargo at what speed, it is necessary to integrate the wind speed, wind direction, attitude measured in the sensor data, and the position and nature of the cargo, etc., comprehensive calculation and analysis, to achieve intelligent control, and filtering does not work Or out-of-range control commands, so as to quickly issue control commands to correct deviations, and then achieve precise and efficient tower crane control.
实施例3:Example 3:
本实施例提供了一种智能塔机的运动控制装置,如图4所示,所述装置包括:This embodiment provides a motion control device for an intelligent tower crane, as shown in Figure 4, the device includes:
数据管理器401,用于利用在智能塔机上设置的多组传感器采集的数据建立多个模型;The data manager 401 is used to establish multiple models using the data collected by multiple sets of sensors set on the intelligent tower crane;
组合控制模块402,用于根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;The combined control module 402 is used to coordinate multiple models in a unified manner according to the service request information in the preset application scenario and the data collected by the sensor, and output combined control information;
边缘计算模块403,用于对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;The edge computing module 403 is used to perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
发送模块404,用于将所述控制命令发送给电机,以调动智能塔机进行工作。The sending module 404 is configured to send the control command to the motor, so as to mobilize the smart tower crane to work.
在具体的实施中,所述传感器包括九轴姿态传感器、称重传感器、倾角传感器、风速传感器和风向传感器;所述预设应用场景下的服务请求信息通过PC机传递。作为可变换的实施方式,PC机也可以替换为数据接收盒或其他可通信终端。另外,这里的数据管理器优选为烟花型数据管理器,进一步地,可再参考图2所示,所述装置优选为变幅单元、回转单元和提升单元。在塔机工作时,所述装置可自动开启控制模式,通过载具、吊具、卡具,完成运输物料的工作,过程中人员可以在起降点辅助,也可以不参与控制,实现无人化运行。In a specific implementation, the sensors include a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor, and a wind direction sensor; the service request information in the preset application scenario is transmitted through a PC. As an alternative embodiment, the PC can also be replaced by a data receiving box or other communicable terminals. In addition, the data manager here is preferably a fireworks-type data manager. Further, as shown in FIG. 2 , the device is preferably a luffing unit, a turning unit and a lifting unit. When the tower crane is working, the device can automatically turn on the control mode, and complete the work of transporting materials through the carrier, spreader, and fixture. run.
本装置可以适用于各种复杂的塔机场地,塔机场地各铺设4G、5G网络。这种集成了边缘计算功能的智能塔机的运动控制装置实现了对智能塔机真正的智能控制,改善了靠手柄控制塔机的变频器调速实现动作,减少了对人工操作的依赖。且本装置对单个运动系统进行闭环计算与分析,能过滤不起作用或超范围的控制命令,从而快速发出修正偏差的控制指令,进而达到精准而高效的塔机控制目的。This device can be applied to various complex tower airport sites, where 4G and 5G networks are laid at each tower airport site. The motion control device of the intelligent tower crane integrated with the edge computing function realizes the real intelligent control of the intelligent tower crane, improves the speed regulation of the inverter controlling the tower crane by the handle, and reduces the dependence on manual operation. Moreover, this device performs closed-loop calculation and analysis on a single motion system, and can filter ineffective or out-of-range control commands, so as to quickly issue control commands for correcting deviations, thereby achieving precise and efficient tower crane control purposes.
下面请参考图5,其示出了本申请的一些实施方式所提供的一种计算机设备的示意图。如图5所示,所述计算机设备包括:处理器200,存储器201,总线202和通信接口203,所述处理器200、通信接口203和存储器201通过总线202连接;所述存储器201中存储有可在所述处理器200上运行的计算机程序,所述处理器200运行所述计算机程序时执行本申请前述任一实施方式所提供的智能塔机的运动 控制方法,所述计算机设备可以是具有触敏显示器的计算机设备。其中,存储器201可能包含高速随机存取存储器(RAM:Random Access Memory),也可能还包括非不稳定的存储器(non-volatile memory),例如至少一个磁盘存储器。通过至少一个通信接口203(可以是有线或者无线)实现该系统网元与至少一个其他网元之间的通信连接,可以使用互联网、广域网、本地网、城域网等。Please refer to FIG. 5 below, which shows a schematic diagram of a computer device provided by some embodiments of the present application. As shown in Figure 5, described computer equipment comprises: processor 200, memory 201, bus 202 and communication interface 203, described processor 200, communication interface 203 and memory 201 are connected by bus 202; Stored in the memory 201 A computer program that can run on the processor 200. When the processor 200 runs the computer program, it executes the motion control method of the intelligent tower crane provided in any one of the foregoing embodiments of the present application. The computer device may have Computer devices with touch-sensitive displays. Wherein, the memory 201 may include a high-speed random access memory (RAM: Random Access Memory), and may also include a non-volatile memory (non-volatile memory), such as at least one disk memory. The communication connection between the system network element and at least one other network element is realized through at least one communication interface 203 (which may be wired or wireless), and Internet, wide area network, local network, metropolitan area network, etc. can be used.
总线202可以是ISA总线、PCI总线或EISA总线等。所述总线可以分为地址总线、数据总线、控制总线等。其中,存储器201用于存储程序,所述处理器200在接收到执行指令后,执行所述程序,前述本申请实施例任一实施方式揭示的所述智能塔机的运动控制方法可以应用于处理器200中,或者由处理器200实现。The bus 202 may be an ISA bus, a PCI bus, or an EISA bus, etc. The bus can be divided into address bus, data bus, control bus and so on. Wherein, the memory 201 is used to store a program, and the processor 200 executes the program after receiving the execution instruction, and the motion control method of the intelligent tower crane disclosed in any one of the above-mentioned embodiments of the present application can be applied to processing in the processor 200, or implemented by the processor 200.
处理器200可能是一种集成电路芯片,具有信号的处理能力。在实现过程中,上述方法的各步骤可以通过处理器200中的硬件的集成逻辑电路或者软件形式的指令完成。上述的处理器200可以是通用处理器,包括中央处理器(Central Processing Unit,简称CPU)、网络处理器(Network Processor,简称NP)等;还可以是数字信号处理器(DSP)、专用集成电路(ASIC)、现成可编程门阵列(FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件。可以实现或者执行本申请实施例中的公开的各方法、步骤及逻辑框图。通用处理器可以是微处理器或者该处理器也可以是任何常规的处理器等。结合本申请实施例所公开的方法的步骤可以直接体现为硬件译码处理器执行完成,或者用译码处理器中的硬件及软件模块组合执行完成。软件模块可以位于随机存储器,闪存、只读存储器,可编程只读存储器或者电可擦写可编程存储器、寄存器等本领域成 熟的存储介质中。该存储介质位于存储器201,处理器200读取存储器201中的信息,结合其硬件完成上述方法的步骤。The processor 200 may be an integrated circuit chip with signal processing capabilities. In the implementation process, each step of the above method may be implemented by an integrated logic circuit of hardware in the processor 200 or instructions in the form of software. The above-mentioned processor 200 can be a general-purpose processor, including a central processing unit (Central Processing Unit, referred to as CPU), a network processor (Network Processor, referred to as NP), etc.; it can also be a digital signal processor (DSP), an application-specific integrated circuit (ASIC), off-the-shelf programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components. Various methods, steps, and logic block diagrams disclosed in the embodiments of the present application may be implemented or executed. A general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like. The steps of the method disclosed in the embodiments of the present application may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software modules in the decoding processor. The software module can be located in random access memory, flash memory, read-only memory, programmable read-only memory or electrically erasable programmable memory, registers and other mature storage media in the field. The storage medium is located in the memory 201, and the processor 200 reads the information in the memory 201, and completes the steps of the above method in combination with its hardware.
本申请实施例提供的计算机设备与本申请实施例提供的智能塔机的运动控制方法出于相同的发明构思,具有与其采用、运行或实现的方法相同的有益效果。The computer equipment provided by the embodiment of the present application and the motion control method of the intelligent tower crane provided by the embodiment of the present application are based on the same inventive concept, and have the same beneficial effect as the method adopted, operated or realized.
本申请实施方式还提供一种与前述实施方式所提供的智能塔机的运动控制方法对应的计算机可读存储介质,请参考图6,图6示出的计算机可读存储介质为光盘30,其上存储有计算机程序(即程序产品),所述计算机程序在被处理器运行时,会执行前述任意实施方式所提供的智能塔机的运动控制方法。The embodiment of the present application also provides a computer-readable storage medium corresponding to the motion control method of the intelligent tower crane provided in the foregoing embodiment. Please refer to FIG. 6. The computer-readable storage medium shown in FIG. 6 is an optical disc 30, which A computer program (that is, a program product) is stored on it, and when the computer program is run by the processor, it will execute the motion control method for the intelligent tower crane provided in any of the foregoing implementation manners.
另外,所述计算机可读存储介质的例子还可以包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他光学、磁性存储介质,在此不再一一赘述。In addition, examples of the computer-readable storage medium may also include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other optical and magnetic storage media, which will not be repeated here.
本申请的上述实施例提供的计算机可读存储介质与本申请实施例提供的空分复用光网络中量子密钥分发信道分配方法出于相同的发明构思,具有与其存储的应用程序所采用、运行或实现的方法相同的有益效果。The computer-readable storage medium provided by the above-mentioned embodiments of the present application is based on the same inventive concept as the quantum key distribution channel distribution method in the space-division multiplexing optical network provided by the embodiments of the present application, and has the application programs stored therein, The same beneficial effect of the method of operating or achieving.
本申请实施方式还提供一种计算机程序产品,包括计算机程序,该计算机程序被处理器执行时实现前述任意实施方式所提供的智能塔机的运动控制方法的步骤,所述方法的步骤包括:在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型; 根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;将所述控制命令发送给电机,以调动智能塔机进行工作。The embodiment of the present application also provides a computer program product, including a computer program. When the computer program is executed by a processor, the steps of the motion control method for an intelligent tower crane provided in any of the foregoing embodiments are implemented. The steps of the method include: Set multiple sets of sensors on the smart tower crane, and use the data collected by the multiple sets of sensors to establish multiple models; according to the service request information in the preset application scenario and the data collected by the sensors, the multiple models are unified and coordinated, and the output combination control Information; perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands; send the control commands to the motor to mobilize the smart tower crane to work.
需要说明的是:在此提供的算法和显示不与任何特定计算机、虚拟装置或者其它设备有固有相关。各种通用装置也可以与基于在此的示教一起使用。根据上面的描述,构造这类装置所要求的结构是显而易见的。此外,本申请也不针对任何特定编程语言。应当明白,可以利用各种编程语言实现在此描述的本申请的内容,并且上面对特定语言所做的描述是为了披露本申请的最佳实施方式。在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本申请的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。It should be noted that the algorithms and displays presented here are not inherently related to any particular computer, virtual appliance, or other device. Various general purpose devices can also be used with the teachings based on this. The structure required to construct such an apparatus will be apparent from the foregoing description. Furthermore, this application is not directed to any particular programming language. It should be understood that various programming languages can be used to implement the content of the application described here, and the description of specific languages above is to disclose the best implementation mode of the application. In the description provided herein, numerous specific details are set forth. However, it is understood that the embodiments of the application may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure the understanding of this description.
类似地,应当理解,为了精简本申请并帮助理解各个发明方面中的一个或多个,在上面对本申请的示例性实施例的描述中,本申请的各个特征有时被一起分组到单个实施例、图或者对其的描述中。然而,并不应将该公开的方法解释成反映如下意图:即所要求保护的本申请要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说,如下面的权利要求书所反映的那样,发明方面在于少于前面公开的单个实施例的所有特征。因此,遵循具体实施方式的权利要求书由此明确地并入该具体实施方式,其中每个权利要求本身都作为本申请的单独实施例。Similarly, it should be understood that in the above description of exemplary embodiments of the application, in order to streamline the application and to facilitate understanding of one or more of the various inventive aspects, various features of the application are sometimes grouped together in a single embodiment, figure or its description. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed application requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following this Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of this application.
本领域那些技术人员可以理解,可以对实施例中的设备中的模块进行自适应性地改变并且把它们设置在与该实施例不同的一个或多个设备中。可以把实施例中的模块或单元或组件组合成一个模块或单元或组件,以及此外可以把它们分成多个子模块或子单元或子组件。除了这样的特征和/或过程或者单元中的至少一些是相互排斥之外,可以采用任何组合对本说明书中公开的所有特征以及如此公开的任何方法或者设备的所有过程或单元进行组合。除非另外明确陈述,本说明书中公开的每个特征可以由提供相同、等同或相似目的的替代特征来代替。Those skilled in the art can understand that the modules in the device in the embodiment can be adaptively changed and arranged in one or more devices different from the embodiment. Modules or units or components in the embodiments may be combined into one module or unit or component, and furthermore may be divided into a plurality of sub-modules or sub-units or sub-assemblies. All features and/or procedures or elements disclosed in this specification, as well as all procedures or elements of any method or apparatus so disclosed, may be combined in any combination, unless at least some of such features and/or procedures or elements are mutually exclusive. Unless expressly stated otherwise, each feature disclosed in this specification may be replaced by alternative features serving the same, equivalent or similar purpose.
本申请的各个部件实施例可以以硬件实现,或者以在一个或者多个处理器上运行的软件模块实现,或者以它们的组合实现。本领域的技术人员应当理解,可以在实践中使用微处理器或者数字信号处理器(DSP)来实现根据本申请实施例的虚拟机的创建装置中的一些或者全部部件的一些或者全部功能。本申请还可以实现为用于执行这里所描述的方法的一部分或者全部的设备或者装置程序。实现本申请的程序可以存储在计算机可读介质上,或者可以具有一个或者多个信号的形式。这样的信号可以从因特网网站上下载得到,或者在载体信号上提供,或者以任何其他形式提供。The various component embodiments of the present application may be implemented in hardware, or in software modules running on one or more processors, or in a combination thereof. Those skilled in the art should understand that a microprocessor or a digital signal processor (DSP) may be used in practice to implement some or all functions of some or all components in the device for creating a virtual machine according to the embodiment of the present application. The present application can also be implemented as a device or an apparatus program for performing a part or all of the methods described herein. The program implementing the present application may be stored on a computer-readable medium, or may be in the form of one or more signals. Such a signal may be downloaded from an Internet site, or provided on a carrier signal, or provided in any other form.
以上所述,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above is only a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any skilled person familiar with the technical field can easily think of changes or Replacement should be covered within the protection scope of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.

Claims (10)

  1. 一种智能塔机的运动控制方法,其特征在于,应用于智能塔机,所述方法包括:A motion control method for an intelligent tower crane, characterized in that it is applied to an intelligent tower crane, the method comprising:
    在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型;Setting multiple sets of sensors on the intelligent tower crane, and using the data collected by the multiple sets of sensors to establish multiple models;
    根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;According to the service request information in the preset application scenario and the data collected by the sensor, the multiple models are unified and coordinated, and the combined control information is output;
    对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;Perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
    将所述控制命令发送给电机,以调动智能塔机进行工作。Send the control command to the motor to mobilize the smart tower crane to work.
  2. 根据权利要求1所述的智能塔机的运动控制方法,其特征在于,所述在智能塔机上设置多组传感器,并利用所述多组传感器采集的数据建立多个模型,包括:The motion control method of an intelligent tower crane according to claim 1, wherein multiple sets of sensors are set on the intelligent tower crane, and multiple models are established using the data collected by the multiple sets of sensors, including:
    分别在智能塔机的塔身、小车和钩头设置传感器;Set sensors on the tower body, trolley and hook head of the intelligent tower crane respectively;
    利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型。Multiple stability models are established by using the data collected by the sensors set on the tower body, trolley and hook head.
  3. 根据权利要求2所述的智能塔机的运动控制方法,其特征在于,所述利用塔身、小车和钩头所设置的传感器采集的数据建立多个稳定模型,包括:The motion control method of the intelligent tower crane according to claim 2, wherein the data collected by the sensors set by the tower body, the trolley and the hook head are used to establish a plurality of stability models, including:
    塔身、小车和钩头所设置的传感器采集的数据传送至控制系统的处理器;The data collected by the sensors installed on the tower body, trolley and hook head are sent to the processor of the control system;
    控制系统的处理器通过控制算法求算最佳控制参数,该过程作为多个稳定模型,其中,多个稳定模型包括塔身稳定模型、小车稳定模型和钩头稳定模型。The processor of the control system calculates the optimal control parameters through the control algorithm, and this process is used as multiple stability models, wherein the multiple stability models include the tower body stability model, the trolley stability model and the hook head stability model.
  4. 在根据权利要求3所述的智能塔机的运动控制方法,其特征在于,所述根据预设应用场景下的服务请求信息和传感器采集的数据,对多 个模型进行统一协调,输出组合控制信息,包括:The motion control method of the intelligent tower crane according to claim 3, characterized in that, according to the service request information in the preset application scenario and the data collected by the sensor, the multiple models are unified and coordinated, and the combined control information is output ,include:
    获取预设应用场景下的服务请求信息和传感器采集的数据;Obtain service request information and data collected by sensors in preset application scenarios;
    比对预设应用场景下的服务请求信息和传感器采集的数据,并将更新后数据代入对应的稳定模型;Compare the service request information in the preset application scenario with the data collected by the sensor, and substitute the updated data into the corresponding stable model;
    将对应的稳定模型的输出值进行整合,得到组合控制命令。The output values of the corresponding stability models are integrated to obtain a combined control command.
  5. 根据权利要求4所述的智能塔机的运动控制方法,其特征在于,所述对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令,包括:The motion control method of an intelligent tower crane according to claim 4, wherein said performing closed-loop calculation and analysis on a single motion system, adjusting combined control information, and outputting a control command includes:
    对单个运动系统进行闭环计算与分析,其中,计算与分析的方式为多接入边缘计算、微云计算或雾计算;Perform closed-loop calculation and analysis on a single motion system, where the calculation and analysis methods are multi-access edge computing, micro-cloud computing or fog computing;
    根据计算与分析结果,调整组合控制信息,输出控制命令。According to the calculation and analysis results, adjust the combined control information and output the control command.
  6. 一种智能塔机的运动控制装置,其特征在于,所述装置包括:A motion control device for an intelligent tower crane, characterized in that the device includes:
    数据管理器,用于利用在智能塔机上设置的多组传感器采集的数据建立多个模型;The data manager is used to establish multiple models using the data collected by multiple sets of sensors set on the intelligent tower crane;
    组合控制模块,用于根据预设应用场景下的服务请求信息和传感器采集的数据,对多个模型进行统一协调,输出组合控制信息;The combined control module is used to coordinate multiple models in a unified manner according to the service request information in the preset application scenario and the data collected by the sensor, and output combined control information;
    边缘计算模块,用于对单个运动系统进行闭环计算与分析,调整组合控制信息,输出控制命令;The edge computing module is used to perform closed-loop calculation and analysis on a single motion system, adjust combined control information, and output control commands;
    发送模块,用于将所述控制命令发送给电机,以调动智能塔机进行工作。The sending module is used to send the control command to the motor to mobilize the smart tower crane to work.
  7. 根据权利要求6所述的智能塔机的运动控制装置,其特征在于,所述传感器包括九轴姿态传感器、称重传感器、倾角传感器、风速传感器和风向传感器;所述预设应用场景下的服务请求信息通过PC机传递。The motion control device of an intelligent tower crane according to claim 6, wherein the sensor includes a nine-axis attitude sensor, a load cell, an inclination sensor, a wind speed sensor, and a wind direction sensor; the service in the preset application scenario The request information is transmitted through the PC.
  8. 根据权利要求6或7所述的智能塔机的运动控制装置,其特征在于, 所述装置为变幅单元、回转单元和提升单元。The motion control device of an intelligent tower crane according to claim 6 or 7, wherein the device is a luffing unit, a slewing unit and a lifting unit.
  9. 一种计算机可读存储介质,其上存储有计算机程序,其特征在于,该计算机程序被处理器执行时实现权利要求1-5任一所述方法的步骤。A computer-readable storage medium, on which a computer program is stored, characterized in that, when the computer program is executed by a processor, the steps of the method described in any one of claims 1-5 are implemented.
  10. 一种计算机程序产品,包括计算机程序,其特征在于,该计算机程序被处理器执行时实现权利要求1-5任一所述方法的步骤。A computer program product, comprising a computer program, characterized in that, when the computer program is executed by a processor, the steps of the method described in any one of claims 1-5 are implemented.
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