WO2023147589A1 - Système et procédé de guidage géologique bayésien - Google Patents

Système et procédé de guidage géologique bayésien Download PDF

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Publication number
WO2023147589A1
WO2023147589A1 PCT/US2023/061659 US2023061659W WO2023147589A1 WO 2023147589 A1 WO2023147589 A1 WO 2023147589A1 US 2023061659 W US2023061659 W US 2023061659W WO 2023147589 A1 WO2023147589 A1 WO 2023147589A1
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Prior art keywords
drilling
information
probability
bha
location
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PCT/US2023/061659
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English (en)
Inventor
Alexander Michael MITKUS
Timothy William GEE
Tannor James ZIEHM
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Helmerich & Payne Technologies, Llc
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Publication of WO2023147589A1 publication Critical patent/WO2023147589A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/02—Determining slope or direction
    • E21B47/024—Determining slope or direction of devices in the borehole
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00—Special methods or apparatus for drilling
    • E21B7/04—Directional drilling

Definitions

  • the present disclosure provides systems and methods useful for optimally steering a wellbore into one or multiple geological target formations when one or multiple wells have already been drilled in the vicinity.
  • the method can be executed with a programmed computer system in fully automated, semi-automated and manual modes.
  • Drilling a borehole for the extraction of minerals has become an increasingly complicated operation due to the increased depth and complexity of many boreholes, including the complexity added by directional drilling. Drilling is an expensive operation and errors in drilling add to the cost and, in some cases, drilling errors may permanently lower the output of a well for years into the future. Conventional technologies and methods may not adequately address the complicated nature of drilling and may not be capable of gathering and processing various information from downhole sensors and surface control systems in a timely manner, in order to improve drilling operations and minimize drilling errors.
  • the determination of the well trajectory from a downhole survey may involve various calculations that depend upon reference values and measured values. However, various internal and external factors may adversely affect the downhole survey and, in turn, the determination of the well trajectory.
  • a system for drilling a well includes: a processor; a memory coupled to the processor, wherein the memory comprises instructions executable by the processor for: receiving first information related to a location of a bottom hole assembly (BHA) in a wellbore being drilled; receiving second information related to a geological formation associated with the wellbore; receiving updated information related to an updated location of the BHA in the wellbore; responsive to the first information, the second information, and the updated information, generating a probability matrix comprising a plurality of probabilities, each of the probabilities corresponding to a probability that the updated location corresponds to a location relative to a geological formation; responsive to the probability matrix, determining a most likely probability of the updated location of the BHA; responsive to the most likely probability, determining if one or more drilling parameters are to be adjusted; and sending one or more control signals to adjust the one or more drilling parameters determined to be adjusted.
  • BHA bottom hole assembly
  • the first information comprises measured depth, true vertical depth, or measurement while drilling information.
  • the second information comprises gamma log, resistivity log, neutron density log, or mechanical specific energy information.
  • the updated information comprises measured depth, true vertical depth, measurement while drilling information, gamma log, resistivity log, neutron density log, or mechanical specific energy information.
  • the second information comprises information from an offset well or from a portion of the wellbore that has already been drilled.
  • the instructions for generating a probability matrix comprise instructions for: assigning a probability that the updated information corresponds to each of a plurality of states.
  • the instructions further comprise instructions for: applying a Viterbi algorithm to the probability matrix to determine a likelihood of each of a plurality of states; and generating a state likelihood matrix that comprises a likelihood of each of the plurality of states; and wherein the step of determining the most likely probability of the updated location of the BHA comprises determining which of a plurality of states has a highest likelihood.
  • the updated information comprises information related to the location of the BHA and information related to a geological formation in which the BHA is located.
  • each of the plurality of states corresponds to a location of the BHA relative to the geological formation in which the BHA is located.
  • the probability matrix comprises a Bayesian state space matrix or an emission matrix.
  • the instructions for generating a state likelihood matrix further comprise instructions for applying a transition function to the probability matrix, and the state likelihood matrix comprises a plurality of transition probabilities, each corresponding to a probability that the BHA has transitioned from one state to another.
  • instructions for controlling drilling by a drilling rig in accordance with the one or more control signals are provided.
  • a method for geosteering a well includes; obtaining first information relating to a location of a bottom hole assembly (BHA) in a wellbore; receiving second information related to a geological formation associated with the wellbore; generating a probability matrix responsive to the first information and the second information, wherein the probability matrix comprises a plurality of probabilities each of which corresponds to a probability of the BHA’s location relative to a geological formation; and determining, responsive to the probability matrix, a BHA location that has a highest probability.
  • the step of generating a probability matrix comprises assigning a probability to each of a plurality of possible states, each of the plurality of possible states corresponds to a possible location of the BHA relative to the geological formation.
  • the probability matrix comprises a Bayesian state space matrix or an emission matrix.
  • generating a probability matrix further comprises assigning a probability to each of a plurality of possible states responsive to the obtained information relating to the location of the BHA and to information relating to the geological formation.
  • the method includes advancing the wellbore by a drilling rig responsive to the determining of the BHA location having the highest probability.
  • advancing the wellbore further comprises adjusting a direction of drilling or one or more drilling parameters responsive to the determined location of the BHA.
  • FIGURE 1 is a depiction of a drilling system for drilling a borehole
  • FIGURE 2 is a depiction of a drilling environment including the drilling system for drilling a borehole
  • FIGURE 3 is a depiction of a borehole generated in the drilling environment
  • FIGURE 4 is a depiction of a drilling architecture including the drilling environment
  • FIGURE 5 is a depiction of rig control systems included in the drilling system
  • FIGURE 6 is a depiction of algorithm modules used by the rig control systems
  • FIGURE 7 is a depiction of a steering control process used by the rig control systems
  • FIGURE 8 is a depiction of a graphical user interface provided by the rig control systems
  • FIGURE 9 is a depiction of a guidance control loop performed by the rig control systems
  • FIGURE 10 is a depiction of a controller usable by the rig control systems.
  • FIGURE 11 illustrates an exemplary misfit map for a formation.
  • FIGURE 12 illustrates a gamma probability map
  • FIGURE 13 illustrates a Bayesian Map
  • FIGURE 14 is a flowchart of an example process associated with system and method for Bayesian geosteering.
  • a hyphenated form of a reference numeral refers to a specific instance of an element and the un-hyphenated form of the reference numeral refers to the element generically or collectively.
  • device “12-1” refers to an instance of a device class, which may be referred to collectively as devices “12” and any one of which may be referred to generically as a device “12”.
  • like numerals are intended to represent like elements.
  • Drilling a well typically involves a substantial amount of human decision-making during the drilling process.
  • geologists and drilling engineers use their knowledge, experience, and the available information to make decisions on how to plan the drilling operation, how to accomplish the drilling plan, and how to handle issues that arise during drilling.
  • even the best geologists and drilling engineers perform some guesswork due to the unique nature of each borehole.
  • a directional human driller performing the drilling may have drilled other boreholes in the same region and so may have some similar experience.
  • a multitude of input information and other factors may affect a drilling decision being made by a human operator or specialist, such that the amount of information may overwhelm the cognitive ability of the human to properly consider and factor into the drilling decision.
  • the quality or the error involved with the drilling decision may improve with larger amounts of input data being considered, for example, such as formation data from a large number of offset wells.
  • human specialists may be unable to achieve optimal drilling decisions, particularly when such drilling decisions are made under time constraints, such as during drilling operations when continuation of drilling is dependent on the drilling decision and, thus, the entire drilling rig waits idly for the next drilling decision.
  • human decision-making for drilling decisions can result in expensive mistakes because drilling errors can add significant cost to drilling operations. In some cases, drilling errors may permanently lower the output of a well, resulting in substantial long term economic losses due to the lost output of the well.
  • a drilling system 100 is illustrated in one embodiment as atop drive system.
  • the drilling system 100 includes a derrick 132 on the surface 104 of the earth and is used to drill a borehole 106 into the earth.
  • drilling system 100 is used at a location corresponding to a geographic formation 102 in the earth that is known.
  • derrick 132 includes a crown block 134 to which a traveling block 136 is coupled via a drilling line 138.
  • a top drive 140 is coupled to traveling block 136 and may provide rotational force for drilling.
  • a saver sub 142 may sit between the top drive 140 and a drill pipe 144 that is part of a drill string 146.
  • Top drive 140 may rotate drill string 146 via the saver sub 142, which in turn may rotate a drill bit 148 of a bottom hole assembly (BHA) 149 in borehole 106 passing through formation 102.
  • BHA bottom hole assembly
  • Also visible in drilling system 100 is a rotary table 162 that may be fitted with a master bushing 164 to hold drill string 146 when not rotating.
  • a mud pump 152 may direct a fluid mixture 153 (e.g., a mud mixture) from a mud pit 154 into drill string 146.
  • Mud pit 154 is shown schematically as a container, but it is noted that various receptacles, tanks, pits, or other containers may be used.
  • Mud 153 may flow from mud pump 152 into a discharge line 156 that is coupled to a rotary hose 158 by a standpipe 160.
  • Rotary hose 158 may then be coupled to top drive 140, which includes a passage for mud 153 to flow into borehole 106 via drill string 146 from where mud 153 may emerge at drill bit 148.
  • Mud 153 may lubricate drill bit 148 during drilling and, due to the pressure supplied by mud pump 152, mud 153 may return via borehole 106 to surface 104.
  • drilling equipment (see also FIGURE 5) is used to perform the drilling of borehole 106, such as top drive 140 (or rotary drive equipment) that couples to drill string 146 and BHA 149 and is configured to rotate drill string 146 and apply pressure to drill bit 148.
  • Drilling system 100 may include control systems such as a WOB/differential pressure control system 522, a positional/rotary control system 524, a fluid circulation control system 526, and a sensor system 528, as further described below with respect to FIGURE 5.
  • the control systems may be used to monitor and change drilling rig settings, such as the WOB or differential pressure to alter the ROP or the radial orientation of the toolface, change the flow rate of drilling mud, and perform other operations.
  • Sensor system 528 may be for obtaining sensor data about the drilling operation and drilling system 100, including the downhole equipment.
  • sensor system 528 may include MWD or logging while drilling (LWD) tools for acquiring information, such as toolface and formation logging information, that may be saved for later retrieval, transmitted with or without a delay using any of various communication means (e.g, wireless, wireline, or mud pulse telemetry), or otherwise transferred to steering control system 168.
  • MWD logging while drilling
  • an MWD tool is enabled to communicate downhole measurements without substantial delay to the surface 104, such as using mud pulse telemetry, while a LWD tool is equipped with an internal memory that stores measurements when downhole and can be used to download a stored log of measurements when the LWD tool is at the surface 104.
  • the internal memory in the LWD tool may be a removable memory, such as a universal serial bus (USB) memory device or another removable memory device. It is noted that certain downhole tools may have both MWD and LWD capabilities.
  • Such information acquired by sensor system 528 may include information related to hole depth, bit depth, inclination angle, azimuth angle, true vertical depth, gamma count, standpipe pressure, mud flow rate, rotary rotations per minute (RPM), bit speed, ROP, WOB, among other information. It is noted that all or part of sensor system 528 may be incorporated into a control system, or in another component of the drilling equipment. As drilling system 100 can be configured in many different implementations, it is noted that different control systems and subsystems may be used.
  • Sensing, detection, measurement, evaluation, storage, alarm, and other functionality may be incorporated into a downhole tool 166 or BHA 149 or elsewhere along drill string 146 to provide downhole surveys of borehole 106.
  • downhole tool 166 may be an MWD tool or a LWD tool or both, and may accordingly utilize connectivity to the surface 104, local storage, or both.
  • gamma radiation sensors, magnetometers, accelerometers, and other types of sensors may be used for the downhole surveys.
  • downhole tool 166 is shown in singular in drilling system 100, it is noted that multiple instances (not shown) of downhole tool 166 may be located at one or more locations along drill string 146.
  • formation detection and evaluation functionality may be provided via a steering control system 168 on the surface 104.
  • Steering control system 168 may be located in proximity to derrick 132 or may be included with drilling system 100. In other embodiments, steering control system 168 may be remote from the actual location of borehole 106 (see also FIGURE 4). For example, steering control system 168 may be a standalone system or may be incorporated into other systems included with drilling system 100.
  • steering control system 168 may be accessible via a communication network (see also FIGURE 10) and may accordingly receive formation information via the communication network.
  • steering control system 168 may use the evaluation functionality to provide corrective measures, such as a convergence plan to overcome an error in the well trajectory of borehole 106 with respect to a reference, or a planned well trajectory.
  • the convergence plans or other corrective measures may depend on a determination of the well trajectory, and therefore, may be improved in accuracy using surface steering, as disclosed herein.
  • steering control system 168 may be located in downhole tool 166 (not shown). In some embodiments, steering control system 168 may communicate with a separate controller (not shown) located in downhole tool 166. In particular steering control system 168 may receive and process measurements received from downhole surveys and may perform the calculations described herein for surface steering using the downhole surveys and other information referenced herein.
  • drilling system 100 to aid in the drilling process, data is collected from borehole 106, such as from sensors in BHA 149, downhole tool 166, or both.
  • the collected data may include the geological characteristics of formation 102 in which borehole 106 was formed, the attributes of drilling system 100, including BHA 149, and drilling information such as weight-on-bit (WOB), drilling speed, and other information pertinent to the formation of borehole 106.
  • the drilling information may be associated with a particular depth or another identifiable marker to index collected data.
  • the collected data for borehole 106 may capture drilling information indicating that drilling of the well from 1,000 feet to 1,200 feet occurred at a first rate of penetration (ROP) through a first rock layer with a first WOB, while drilling from 1,200 feet to 1,500 feet occurred at a second ROP through a second rock layer with a second WOB (see also FIGURE 2).
  • the collected data may be used to virtually recreate the drilling process that created borehole 106 in formation 102, such as by displaying a computer simulation of the drilling process.
  • the accuracy with which the drilling process can be recreated depends on a level of detail and accuracy of the collected data, including collected data from a downhole survey of the well trajectory.
  • the collected data may be stored in a database that is accessible via a communication network for example.
  • the database storing the collected data for borehole 106 may be located locally at drilling system 100, at a drilling hub that supports a plurality of drilling systems 100 in a region, or at a database server accessible over the communication network that provides access to the database (see also FIGURE 4).
  • the collected data may be stored at the surface 104 or downhole in drill string 146, such as in a memory device included with BHA 149 (see also FIGURE 10).
  • At least a portion of the collected data may be stored on a removable storage medium, such as using steering control system 168 or BHA 149 that is later coupled to the database in order to transfer the collected data to the database, which may be manually performed at certain intervals, for example.
  • steering control system 168 is located at or near the surface 104 where borehole 106 is being drilled.
  • Steering control system 168 may be coupled to equipment used in drilling system 100 and may also be coupled to the database, whether the database is physically located locally, regionally, or centrally (see also FIGURES 4 and 5). Accordingly, steering control system 168 may collect and record various inputs, such as measurement data from a magnetometer and an accelerometer that may also be included with BHA 149.
  • Steering control system 168 may further be used as a surface steerable system, along with the database, as described above.
  • the surface steerable system may enable an operator to plan and control drilling operations while drilling is being performed.
  • the surface steerable system may itself also be used to perform certain drilling operations, such as controlling certain control systems that, in turn, control the actual equipment in drilling system 100 (see also FIGURE 5).
  • the control of drilling equipment and drilling operations by steering control system 168 may be manual, manual-assisted, semi-automatic, or automatic, in different embodiments.
  • Manual control may involve direct control of the drilling rig equipment, albeit with certain safety limits to prevent unsafe or undesired actions or collisions of different equipment.
  • steering control system 168 may present various information, such as using a graphical user interface (GUI) displayed on a display device (see FIGURE 8), to a human operator, and may provide controls that enable the human operator to perform a control operation.
  • GUI graphical user interface
  • the information presented to the user may include live measurements and feedback from the drilling rig and steering control system 168, or the drilling rig itself, and may further include limits and safety -related elements to prevent unwanted actions or equipment states, in response to a manual control command entered by the user using the GUI.
  • steering control system 168 may itself propose or indicate to the user, such as via the GUI, that a certain control operation, or a sequence of control operations, should be performed at a given time. Then, steering control system 168 may enable the user to imitate the indicated control operation or sequence of control operations, such that once manually started, the indicated control operation or sequence of control operations is automatically completed. The limits and safety features mentioned above for manual control would still apply for semi-automatic control. It is noted that steering control system 168 may execute semi-automatic control using a secondary processor, such as an embedded controller that executes under a real-time operating system (RTOS), that is under the control and command of steering control system 168. To implement automatic control, the step of manual starting the indicated control operation or sequence of operations is eliminated, and steering control system 168 may proceed with only a passive notification to the user of the actions taken.
  • RTOS real-time operating system
  • steering control system 168 may perform (or may cause to be performed) various input operations, processing operations, and output operations.
  • the input operations performed by steering control system 168 may result in measurements or other input information being made available for use in any subsequent operations, such as processing or output operations.
  • the input operations may accordingly provide the input information, including feedback from the drilling process itself, to steering control system 168.
  • the processing operations performed by steering control system 168 may be any processing operation associated with surface steering, as disclosed herein.
  • the output operations performed by steering control system 168 may involve generating output information for use by external entities, or for output to a user, such as in the form of updated elements in the GUI, for example.
  • the output information may include at least some of the input information, enabling steering control system 168 to distribute information among various entities and processors.
  • the operations performed by steering control system 168 may include operations such as receiving drilling data representing a drill path, receiving other drilling parameters, calculating a drilling solution for the drill path based on the received data and other available data (e.g., rig characteristics), implementing the drilling solution at the drilling rig, monitoring the drilling process to gauge whether the drilling process is within a defined margin of error of the drill path, and calculating corrections for the drilling process if the drilling process is outside of the margin of error.
  • other available data e.g., rig characteristics
  • steering control system 168 may receive input information either before drilling, during drilling, or after drilling of borehole 106.
  • the input information may comprise measurements from one or more sensors, as well as survey information collected while drilling borehole 106.
  • the input information may also include a well plan, a regional formation history, drilling engineer parameters, downhole tool face/inclination information, downhole tool gamma/resistivity information, economic parameters, reliability parameters, among various other parameters.
  • Some of the input information, such as the regional formation history may be available from a drilling hub 410, which may have respective access to a regional drilling database (DB) 412 (see FIGURE 4).
  • DB regional drilling database
  • Other input information may be accessed or uploaded from other sources to steering control system 168.
  • a web interface may be used to interact directly with steering control system 168 to upload the well plan or drilling parameters.
  • the input information may be provided to steering control system 168.
  • steering control system 168 may generate control information that may be output to drilling rig 210 (e.g., to rig controls 520 that control drilling equipment 530, see also FIGURES 2 and 5).
  • Drilling rig 210 may provide feedback information using rig controls 520 to steering control system 168.
  • the feedback information may then serve as input information to steering control system 168, thereby enabling steering control system 168 to perform feedback loop control and validation.
  • steering control system 168 may be configured to modify its output information to the drilling rig, in order to achieve the desired results, which are indicated in the feedback information.
  • the output information generated by steering control system 168 may include indications to modify one or more drilling parameters, the direction of drilling, the drilling mode, among others.
  • steering control system 168 may generate output information indicative of instructions to rig controls 520 to enable automatic drilling using the latest location of BHA 149. Therefore, an improved accuracy in the determination of the location of BHA 149 may be provided using steering control system 168, along with the methods and operations for surface steering disclosed herein.
  • drilling environment 200 is depicted schematically and is not drawn to scale or perspective.
  • drilling environment 200 may illustrate additional details with respect to formation 102 below the surface 104 in drilling system 100 shown in FIGURE 1.
  • drilling rig 210 may represent various equipment discussed above with respect to drilling system 100 in FIGURE 1 that is located at the surface 104.
  • a drilling plan (also referred to as a well plan) has been formulated to drill borehole 106 extending into the ground to a true vertical depth (TVD) 266 and penetrating several subterranean strata layers.
  • Borehole 106 is shown in FIGURE 2 extending through strata layers 268-1 and 270-1, while terminating in strata layer 272-1. Accordingly, as shown, borehole 106 does not extend or reach underlying strata layers 274-1 and 276-1.
  • a target area 280 specified in the drilling plan may be located in strata layer 272-1 as shown in FIGURE 2.
  • Target area 280 may represent a desired endpoint of borehole 106, such as a hydrocarbon producing area indicated by strata layer 272-1.
  • target area 280 may be of any shape and size and may be defined using various different methods and information in different embodiments.
  • target area 280 may be specified in the drilling plan using subsurface coordinates, or references to certain markers, that indicate where borehole 106 is to be terminated.
  • target area may be specified in the drilling plan using a depth range within which borehole 106 is to remain.
  • the depth range may correspond to strata layer 272-1.
  • target area 280 may extend as far as can be realistically drilled.
  • target area 280 may be defined as strata layer 272-1 itself and drilling may continue until some other physical limit is reached, such as a property boundary or a physical limitation to the length of the drill string.
  • FIGURE 2 Also visible in FIGURE 2 is a fault line 278 that has resulted in a subterranean discontinuity in the fault structure. Specifically, strata layers 268, 270, 272, 274, and 276 have portions on either side of fault line 278. On one side of fault line 278, where borehole 106 is located, strata layers 268-1, 270-1, 272-1, 274-1, and 276-1 are unshifted by fault line 278. On the other side of fault line 278, strata layers 268-2, 270-3, 272-3, 274-3, and 276-3 are shifted downwards by fault line 278.
  • directional drilling may be used to drill the horizontal portion of borehole 106, which increases an exposed length of borehole 106 within strata layer 272-1, and which may accordingly be beneficial for hydrocarbon extraction from strata layer 272-1.
  • Directional drilling may also be used alter an angle of borehole 106 to accommodate subterranean faults, such as indicated by fault line 278 in FIGURE 2.
  • directional drilling may involve sidetracking off of an existing well to reach a different target area or a missed target area, drilling around abandoned drilling equipment, drilling into otherwise inaccessible or difficult to reach locations (e.g, under populated areas or bodies of water), providing a relief well for an existing well, and increasing the capacity of a well by branching off and having multiple boreholes extending in different directions or at different vertical positions for the same well.
  • Directional drilling is often not limited to a straight horizontal borehole 106 but may involve staying within a strata layer that varies in depth and thickness as illustrated by strata layer 172. As such, directional drilling may involve multiple vertical adjustments that complicate the trajectory of borehole 106.
  • FIGURE 3 one embodiment of a portion of borehole 106 is shown in further detail.
  • Using directional drilling for horizontal drilling may introduce certain challenges or difficulties that may not be observed during vertical drilling of borehole 106.
  • a horizontal portion 318 of borehole 106 may be started from a vertical portion 310.
  • a curve may be defined that specifies a so-called “build up” section 316.
  • Build up section 316 may begin at a kick-off point 312 in vertical portion 310 and may end at a begin point 314 of horizontal portion 318.
  • the change in inclination in buildup section 316 per measured length drilled is referred to herein as a “build rate” and may be defined in degrees per one hundred feet drilled.
  • the build rate may have a value of 67100 ft., indicating that there is a six degree change in inclination for every one hundred feet drilled.
  • the build rate for a particular build up section may remain relatively constant or may vary.
  • the build rate used for any given build up section may depend on various factors, such as properties of the formation (i.e., strata layers) through which borehole 106 is to be drilled, the trajectory of borehole 106, the particular pipe and drill collars/BHA components used (e.g, length, diameter, flexibility, strength, mud motor bend setting, and drill bit), the mud type and flow rate, the specified horizontal displacement, stabilization, and inclination, among other factors.
  • An overly aggressive built rate can cause problems such as severe doglegs (e.g, sharp changes in direction in the borehole) that may make it difficult or impossible to run casing or perform other operations in borehole 106.
  • borehole 106 may be enlarged or drill bit 146 may be backed out of a portion of borehole 106 and re-drilled along a different path.
  • Such mistakes may be undesirable due to the additional time and expense involved.
  • additional overall time may be added to the drilling process because directional drilling generally involves a lower ROP than straight drilling.
  • directional drilling for a curve is more complicated than vertical drilling and the possibility of drilling errors increases with directional drilling (e.g, overshoot and undershoot that may occur while trying to keep drill bit 148 on the planned trajectory).
  • Rotating also called “rotary drilling”
  • top drive 140 or rotary table 162 to rotate drill string 146.
  • Rotating may be used when drilling occurs along a straight trajectory, such as for vertical portion 310 of borehole 106.
  • Sliding also called “steering” or “directional drilling” as noted above, typically uses a mud motor located downhole at BHA 149.
  • the mud motor may have an adjustable bent housing and is not powered by rotation of the drill string.
  • the mud motor uses hydraulic power derived from the pressurized drilling mud that circulates along borehole 106 to and from the surface 104 to directionally drill borehole 106 in buildup section 316.
  • sliding is used in order to control the direction of the well trajectory during directional drilling.
  • a method to perform a slide may include the following operations. First, during vertical or straight drilling, the rotation of drill string 146 is stopped. Based on feedback from measuring equipment, such as from downhole tool 166, adjustments may be made to drill string 146, such as using top drive 140 to apply various combinations of torque, WOB, and vibration, among other adjustments.
  • the adjustments may continue until a tool face is confirmed that indicates a direction of the bend of the mud motor is oriented to a direction of a desired deviation (i.e., build rate) of borehole 106.
  • a desired orientation of the mud motor is attained, WOB to the drill bit is increased, which causes the drill bit to move in the desired direction of deviation.
  • a transition back to rotating mode can be accomplished by rotating the drill string again. The rotation of the drill string after sliding may neutralize the directional deviation caused by the bend in the mud motor due to the continuous rotation around a centerline of borehole 106.
  • drilling architecture 400 depicts a hierarchical arrangement of drilling hubs 410 and a central command 414, to support the operation of a plurality of drilling rigs 210 in different regions 402.
  • drilling rig 210 includes steering control system 168 that is enabled to perform various drilling control operations locally to drilling rig 210.
  • steering control system 168 is enabled with network connectivity, certain control operations or processing may be requested or queried by steering control system 168 from a remote processing resource.
  • drilling hubs 410 represent a remote processing resource for steering control system 168 located at respective regions 402, while central command 414 may represent a remote processing resource for both drilling hub 410 and steering control system 168.
  • a drilling hub 410-1 may serve as a remote processing resource for drilling rigs 210 located in region 401-1, which may vary in number and are not limited to the exemplary schematic illustration of FIGURE 4. Additionally, drilling hub 410-1 may have access to a regional drilling DB 412-1, which may be local to drilling hub 410-1. Additionally, in a region 401-2, a drilling hub 410-2 may serve as a remote processing resource for drilling rigs 210 located in region 401-2, which may vary in number and are not limited to the exemplary schematic illustration of FIGURE 4. Additionally, drilling hub 410-2 may have access to a regional drilling DB 412-2, which may be local to drilling hub 410-2.
  • respective regions 402 may exhibit the same or similar geological formations.
  • reference wells, or offset wells may exist in a vicinity of a given drilling rig 210 in region 402, or where a new well is planned in region 402.
  • multiple drilling rigs 210 may be actively drilling concurrently in region 402 and may be in different stages of drilling through the depths of formation strata layers at region 402.
  • survey data from the reference wells or offset wells may be used to create the well plan, and may be used for surface steering, as disclosed herein.
  • survey data or reference data from a plurality of reference wells may be used to improve drilling performance, such as by reducing an error in estimating TVD or a position of BHA 149 relative to one or more strata layers, as will be described in further detail herein. Additionally, survey data from recently drilled wells, or wells still currently being drilled, including the same well, may be used for reducing an error in estimating TVD or a position of BHA 149 relative to one or more strata layers.
  • central command 414 which has access to central drilling DB 416, and may be located at a centralized command center that is in communication with drilling hubs 410 and drilling rigs 210 in various regions 402.
  • the centralized command center may have the ability to monitor drilling and equipment activity at any one or more drilling rigs 210.
  • central command 414 and drilling hubs 412 may be operated by a commercial operator of drilling rigs 210 as a service to customers who have hired the commercial operator to drill wells and provide other drilling- related services.
  • central drilling DB 416 may be a central repository that is accessible to drilling hubs 410 and drilling rigs 210. Accordingly, central drilling DB 416 may store information for various drilling rigs 210 in different regions 402. In some embodiments, central drilling DB 416 may serve as a backup for at least one regional drilling DB 412 or may otherwise redundantly store information that is also stored on at least one regional drilling DB 412. In turn, regional drilling DB 412 may serve as a backup or redundant storage for at least one drilling rig 210 in region 402. For example, regional drilling DB 412 may store information collected by steering control system 168 from drilling rig 210.
  • the formulation of a drilling plan for drilling rig 210 may include processing and analyzing the collected data in regional drilling DB 412 to create a more effective drilling plan. Furthermore, once the drilling has begun, the collected data may be used in conjunction with current data from drilling rig 210 to improve drilling decisions.
  • the functionality of steering control system 168 may be provided at drilling rig 210, or may be provided, at least in part, at a remote processing resource, such as drilling hub 410 or central command 414.
  • steering control system 168 may provide functionality as a surface steerable system for controlling drilling rig 210.
  • Steering control system 168 may have access to regional drilling DB 412 and central drilling DB 416 to provide the surface steerable system functionality.
  • steering control system 168 may be used to plan and control drilling operations based on input information, including feedback from the drilling process itself.
  • Steering control system 168 may be used to perform operations such as receiving drilling data representing a drill trajectory and other drilling parameters, calculating a drilling solution for the drill trajectory based on the received data and other available data (e.g., rig characteristics), implementing the drilling solution at drilling rig 210, monitoring the drilling process to gauge whether the drilling process is within a margin of error that is defined for the drill trajectory, or calculating corrections for the drilling process if the drilling process is outside of the margin of error.
  • available data e.g., rig characteristics
  • rig control systems 500 may include fewer or more elements than shown in FIGURE 5 in different embodiments.
  • rig control systems 500 includes steering control system 168 and drilling rig 210.
  • steering control system 168 is shown with logical functionality including an autodriller 510, a bit guidance 512, and an autoslide 514.
  • Drilling rig 210 is hierarchically shown including rig controls 520, which provide secure control logic and processing capability, along with drilling equipment 530, which represents the physical equipment used for drilling at drilling rig 210.
  • rig controls 520 include WOB/differential pressure control system 522, positional/rotary control system 524, fluid circulation control system 526, and sensor system 528, while drilling equipment 530 includes a draw works/snub 532, top drive 140, a mud pumping 536, and an MWD/wireline 538.
  • Steering control system 168 represent an instance of a processor having an accessible memory storing instructions executable by the processor, such as an instance of controller 1000 shown in FIGURE 10.
  • WOB/differential pressure control system 522, positional/rotary control system 524, and fluid circulation control system 526 may each represent an instance of a processor having an accessible memory storing instructions executable by the processor, such as an instance of controller 1000 shown in FIGURE 10, but for example, in a configuration as a programmable logic controller (PLC) that may not include a user interface but may be used as an embedded controller.
  • PLC programmable logic controller
  • each of the systems included in rig controls 520 may be a separate controller, such as a PLC, and may autonomously operate, at least to a degree.
  • Steering control system 168 may represent hardware that executes instructions to implement a surface steerable system that provides feedback and automation capability to an operator, such as a driller.
  • steering control system 168 may cause autodriller 510, bit guidance 512 (also referred to as a bit guidance system (BGS)), and autoslide 514 (among others, not shown) to be activated and executed at an appropriate time during drilling.
  • steering control system 168 may be enabled to provide a user interface during drilling, such as the user interface 850 depicted and described below with respect to FIGURE 8.
  • steering control system 168 may interface with rig controls 520 to facilitate manual, assisted manual, semi-automatic, and automatic operation of drilling equipment 530 included in drilling rig 210. It is noted that rig controls 520 may also accordingly be enabled for manual or user-controlled operation of drilling and may include certain levels of automation with respect to drilling equipment 530.
  • WOB/differential pressure control system 522 may be interfaced with draw works/ snubbing unit 532 to control WOB of drill string 146.
  • Positional/rotary control system 524 may be interfaced with top drive 140 to control rotation of drill string 146.
  • Fluid circulation control system 526 may be interfaced with mud pumping 536 to control mud flow and may also receive and decode mud telemetry signals.
  • Sensor system 528 may be interfaced with MWD/wireline 538, which may represent various BHA sensors and instrumentation equipment, among other sensors that may be downhole or at the surface.
  • autodriller 510 may represent an automated rotary drilling system and may be used for controlling rotary drilling. Accordingly, autodriller 510 may enable automate operation of rig controls 520 during rotary drilling, as indicated in the well plan.
  • Bit guidance 512 may represent an automated control system to monitor and control performance and operation drilling bit 148.
  • autoslide 514 may represent an automated slide drilling system and may be used for controlling slide drilling. Accordingly, autoslide 514 may enable automate operation of rig controls 520 during a slide and may return control to steering control system 168 for rotary drilling at an appropriate time, as indicated in the well plan. In particular implementations, autoslide 514 may be enabled to provide a user interface during slide drilling to specifically monitor and control the slide. For example, autoslide 514 may rely on bit guidance 512 for orienting a tool face and on autodriller 510 to set WOB or control rotation or vibration of drill string 146.
  • FIGURE 6 illustrates one embodiment of control algorithm modules 600 used with steering control system 168.
  • the control algorithm modules 600 of FIGURE 6 include: a slide control executor 650 that is responsible for managing the execution of the slide control algorithms; a slide control configuration provider 652 that is responsible for validating, maintaining, and providing configuration parameters for the other software modules; a BHA & pipe specification provider 654 that is responsible for managing and providing details of BHA 149 and drill string 146 characteristics; a borehole geometry model 656 that is responsible for keeping track of the borehole geometry and providing a representation to other software modules; atop drive orientation impact model 658 that is responsible for modeling the impact that changes to the angular orientation of top drive 140 have had on the tool face control; a top drive oscillator impact model 660 that is responsible for modeling the impact that oscillations of top drive 140 has had on the tool face control; an ROP impact model 662 that is responsible for modeling the effect on the tool face control of a change in ROP or a corresponding ROP set point; a WOB impact model
  • FIGURE 7 illustrates one embodiment of a steering control process 700 for determining an optimal corrective action for drilling.
  • Steering control process 700 may be used for rotary drilling or slide drilling in different embodiments.
  • Steering control process 700 in FIGURE 7 illustrates a variety of inputs that can be used to determine an optimum corrective action.
  • the inputs include formation hardness/unconfined compressive strength (UCS) 710, formation structure 712, inclination/azimuth 714, current zone 716, measured depth 718, desired tool face 730, vertical section 720, bit factor 722, mud motor torque 724, reference trajectory 730, vertical section 720, bit factor 722, torque 724 and angular velocity 726.
  • reference trajectory 730 of borehole 106 is determined to calculate a trajectory misfit in a step 732.
  • Step 732 may output the trajectory misfit to determine an optimal corrective action to minimize the misfit at step 734, which may be performed using the other inputs described above.
  • the drilling rig is caused to perform the optimal corrective action.
  • steering control process 700 may be automated or performed without user intervention, such as using rig control systems 700 (see FIGURE 7).
  • the optimal corrective action in step 736 may be provided or communicated (by display, SMS message, email, or otherwise) to one or more human operators, who may then take appropriate action.
  • the human operators may be members of a rig crew, which may be located at or near drilling rig 210 or may be located remotely from drilling rig 210.
  • user interface 850 that may be generated by steering control system 168 for monitoring and operation by a human operator is illustrated.
  • User interface 850 may provide many different types of information in an easily accessible format.
  • user interface 850 may be shown on a computer monitor, a television, a viewing screen (e.g., a display device) associated with steering control system 168.
  • user interface 850 provides visual indicators such as a hole depth indicator 852, a bit depth indicator 854, a GAMMA indicator 856, an inclination indicator 858, an azimuth indicator 860, and a TVD indicator 862.
  • ROP indicator 864 a mechanical specific energy (MSE) indicator 866, a differential pressure indicator 868, a standpipe pressure indicator 870, a flow rate indicator 872, a rotary RPM (angular velocity) indicator 874, a bit speed indicator 876, and a WOB indicator 878.
  • MSE mechanical specific energy
  • indicators 864, 866, 868, 870, 872, 874, 876, and 878 may include a marker representing a target value.
  • markers may be set as certain given values, but it is noted that any desired target value may be used. Although not shown, in some embodiments, multiple markers may be present on a single indicator. The markers may vary in color or size.
  • ROP indicator 864 may include a marker 865 indicating that the target value is 50 feet/hour (or 15 m/h).
  • MSE indicator 866 may include a marker 867 indicating that the target value is 37 kilo-pounds per square inch (ksi) (or 255 MPa).
  • Differential pressure indicator 868 may include a marker 869 indicating that the target value is 200 pounds per square inch (psi) (or 1.38 kilo-Pascals (kPa)).
  • ROP indicator 864 may include a marker 865 indicating that the target value is 50 feet/hour (or 15 miles per hour (m/h)).
  • Standpipe pressure indicator 870 may have no marker in the present example.
  • Flow rate indicator 872 may include a marker 873 indicating that the target value is 500 gallons per minute (gpm) (or 31.5 liters per second (L/s)).
  • Rotary RPM indicator 874 may include a marker 875 indicating that the target value is 0 RPM (e.g., due to sliding).
  • Bit speed indicator 876 may include a marker 877 indicating that the target value is 150 rotations per minute (RPM).
  • WOB indicator 878 may include a marker 879 indicating that the target value is 10 kilo-pounds (klbs) (or 4,500 kilograms (kg)).
  • Each indicator may also include a colored band, or another marking, to indicate, for example, whether the respective gauge value is within a safe range (e.g., indicated by a green color), within a caution range (e.g, indicated by a yellow color), or within a danger range (e.g, indicated by a red color).
  • a log chart 880 may visually indicate depth versus one or more measurements (e.g, may represent log inputs relative to a progressing depth chart).
  • log chart 880 may have a Y-axis representing depth and an X-axis representing a measurement such as GAMMA count 881 (as shown), ROP 883 (e.g, empirical ROP and normalized ROP), or resistivity.
  • An autopilot button 882 and an oscillate button 884 may be used to control activity.
  • autopilot button 882 may be used to engage or disengage autodriller 510, while oscillate buton 884 may be used to directly control oscillation of drill string 146 or to engage/disengage an external hardware device or controller.
  • a circular chart 886 may provide current and historical tool face orientation information (e.g, which way the bend is pointed). For purposes of illustration, circular chart 886 represents three hundred and sixty degrees. A series of circles within circular chart 886 may represent a timeline of tool face orientations, with the sizes of the circles indicating the temporal position of each circle. For example, larger circles may be more recent than smaller circles, so a largest circle 888 may be the newest reading and a smallest circle 889 may be the oldest reading. In other embodiments, circles 889, 888 may represent the energy or progress made via size, color, shape, a number within a circle, etc. For example, a size of a particular circle may represent an accumulation of orientation and progress for the period of time represented by the circle.
  • concentric circles representing time may be used to indicate the energy or progress (e.g, via color or paterning such as dashes or dots rather than a solid line).
  • circular chart 886 may also be color coded, with the color coding existing in a band 890 around circular chart 886 or positioned or represented in other ways.
  • the color coding may use colors to indicate activity in a certain direction. For example, the color red may indicate the highest level of activity, while the color blue may indicate the lowest level of activity.
  • the arc range in degrees of a color may indicate the amount of deviation. Accordingly, a relatively narrow (e.g, thirty degrees) arc of red with a relatively broad (e.g, three hundred degrees) arc of blue may indicate that most activity is occurring in a particular tool face orientation with litle deviation.
  • the color blue may extend from approximately 22-337 degrees
  • the color green may extend from approximately 15-22 degrees and 337-345 degrees
  • the color yellow may extend a few degrees around the 13 and 345 degree marks
  • the color red may extend from approximately 347-10 degrees.
  • Transition colors or shades may be used with, for example, the color orange marking the transition between red and yellow or a light blue marking the transition between blue and green.
  • This color coding may enable user interface 850 to provide an intuitive summary of how narrow the standard deviation is and how much of the energy intensity is being expended in the proper direction.
  • the center of energy 1 may be viewed relative to the target. For example, user interface 850 may clearly show that the target is at 90 degrees but the center of energy is at 45 degrees.
  • slide indicator 892 may indicate how much time remains until a slide occurs or how much time remains for a current slide.
  • slide indicator 892 may represent a time, a percentage (e.g, as shown, a current slide may be 56% complete), a distance completed, or a distance remaining.
  • Slide indicator 892 may graphically display information using, for example, a colored bar 893 that increases or decreases with slide progress.
  • slide indicator 892 may be built into circular chart 886 (e.g, around the outer edge with an increasing/decreasing band), while in other embodiments slide indicator 892 may be a separate indicator such as a meter, a bar, a gauge, or another indicator type.
  • slide indicator 892 may be refreshed by autoslide 514.
  • an error indicator 894 may indicate a magnitude and a direction of error.
  • error indicator 894 may indicate that an estimated drill bit position is a certain distance from the planned trajectory, with a location of error indicator 894 around the circular chart 886 representing the heading.
  • FIGURE 8 illustrates an error magnitude of 15 feet and an error direction of 15 degrees.
  • Error indicator 894 may be any color but may be red for purposes of example. It is noted that error indicator 894 may present a zero if there is no error. Error indicator may represent that drill bit 148 is on the planned trajectory using other means, such as being a green color. Transition colors, such as yellow, may be used to indicate varying amounts of error.
  • error indicator 894 may not appear unless there is an error in magnitude or direction.
  • a marker 896 may indicate an ideal slide direction.
  • other indicators may be present, such as a bit life indicator to indicate an estimated lifetime for the current bit based on a value such as time or distance.
  • user interface 850 may be arranged in many different ways.
  • colors may be used to indicate normal operation, warnings, and problems.
  • the numerical indicators may display numbers in one color (e.g, green) for normal operation, may use another color (e.g, yellow) for warnings, and may use yet another color (e.g, red) when a serious problem occurs.
  • the indicators may also flash or otherwise indicate an alert.
  • the gauge indicators may include colors (e.g, green, yellow, and red) to indicate operational conditions and may also indicate the target value (e.g, an ROP of 100 feet/hour).
  • ROP indicator 868 may have a green bar to indicate a normal level of operation (e.g, from 10-300 feet/hour), a yellow bar to indicate a warning level of operation (e.g, from 300-360 feet/hour), and a red bar to indicate a dangerous or otherwise out of parameter level of operation (e.g, from 360-390 feet/hour).
  • ROP indicator 868 may also display a marker at 100 feet/hour to indicate the desired target ROP.
  • user interface 850 may provide a customizable view of various drilling processes and information for a particular individual involved in the drilling process.
  • steering control system 168 may enable a user to customize the user interface 850 as desired, although certain features (e.g, standpipe pressure) may be locked to prevent a user from intentionally or accidentally removing important drilling information from user interface 850.
  • Other features and attributes of user interface 850 may be set by user preference. Accordingly, the level of customization and the information shown by the user interface 850 may be controlled based on who is viewing user interface 850 and their role in the drilling process.
  • GCL 900 may represent one example of a control loop or control algorithm executed under the control of steering control system 168.
  • GCL 900 may include various functional modules, including a build rate predictor 902, a geo modified well planner 904, a borehole estimator 906, a slide estimator 908, an error vector calculator 910, a geological drift estimator 912, a slide planner 914, a convergence planner 916, and a tactical solution planner 918.
  • the term “external input” refers to input received from outside GCL 900
  • internal input refers to input exchanged between functional modules of GCL 900.
  • build rate predictor 902 receives external input representing BHA information and geological information, receives internal input from the borehole estimator 906, and provides output to geo modified well planner 904, slide estimator 908, slide planner 914, and convergence planner 916.
  • Build rate predictor 902 is configured to use the BHA information and geological information to predict drilling build rates of current and future sections of borehole 106. For example, build rate predictor 902 may determine how aggressively a curve will be built for a given formation with BHA 149 and other equipment parameters.
  • build rate predictor 902 may use the orientation of BHA 149 to the formation to determine an angle of attack for formation transitions and build rates within a single layer of a formation. For example, if a strata layer of rock is below a strata layer of sand, a formation transition exists between the strata layer of sand and the strata layer of rock. Approaching the strata layer of rock at a 90 degree angle may provide a good tool face and a clean drill entry, while approaching the rock layer at a 45 degree angle may build a curve relatively quickly. An angle of approach that is near parallel may cause drill bit 148 to skip off the upper surface of the strata layer of rock. Accordingly, build rate predictor 902 may calculate BHA orientation to account for formation transitions.
  • build rate predictor 902 may use the BHA orientation to account for internal layer characteristics (e.g, grain) to determine build rates for different parts of a strata layer.
  • the BHA information may include bit characteristics, mud motor bend setting, stabilization, and mud motor bit to bend distance.
  • the geological information may include formation data such as compressive strength, thicknesses, and depths for formations encountered in the specific drilling location. Such information may enable a calculation-based prediction of the build rates and ROP that may be compared to both results obtained while drilling borehole 106 and regional historical results (e.g, from the regional drilling DB 412) to improve the accuracy of predictions as drilling progresses.
  • Build rate predictor 902 may also be used to plan convergence adjustments and confirm in advance of drilling that targets can be achieved with current parameters.
  • geo modified well planner 904 receives external input representing a well plan, internal input from build rate predictor 902 and geo drift estimator 912, and provides output to slide planner 914 and error vector calculator 910.
  • Geo modified well planner 904 uses the input to determine whether there is a more optimal trajectory than that provided by the well plan, while staying within specified error limits. More specifically, geo modified well planner 904 takes geological information (e.g, drift) and calculates whether another trajectory solution to the target may be more efficient in terms of cost or reliability.
  • the outputs of geo modified well planner 904 to slide planner 914 and error vector calculator 910 may be used to calculate an error vector based on the current vector to the newly calculated trajectory and to modify slide predictions.
  • geo modified well planner 904 may provide functionality needed to track a formation trend. For example, in horizontal wells, a geologist may provide steering control system 168 with a target inclination as a set point for steering control system 168 to control. For example, the geologist may enter a target to steering control system 168 of 90.5 - 91.0 degrees of inclination for a section of borehole 106. Geo modified well planner 904 may then treat the target as a vector target, while remaining within the error limits of the original well plan. In some embodiments, geo modified well planner 904 may be an optional module that is not used unless the well plan is to be modified. For example, if the well plan is marked in steering control system 168 as non-modifiable, geo modified well planner 904 may be bypassed altogether or geo modified well planner 904 may be configured to pass the well plan through without any changes.
  • borehole estimator 906 may receive external inputs representing BHA information, measured depth information, survey information (e.g., azimuth and inclination), and may provide outputs to build rate predictor 902, error vector calculator 910, and convergence planner 916.
  • Borehole estimator 906 may be configured to provide an estimate of the actual borehole and drill bit position and trajectory angle without delay, based on either straight line projections or projections that incorporate sliding. Borehole estimator 906 may be used to compensate for a sensor being physically located some distance behind drill bit 148 (e.g., 50 feet) in drill string 146, which makes sensor readings lag the actual bit location by 50 feet.
  • Borehole estimator 906 may also be used to compensate for sensor measurements that may not be continuous e.g., a sensor measurement may occur every 100 feet). Borehole estimator 906 may provide the most accurate estimate from the surface to the last survey location based on the collection of survey measurements. Also, borehole estimator 906 may take the slide estimate from slide estimator 908 (described below) and extend the slide estimate from the last survey point to a current location of drill bit 148. Using the combination of these two estimates, borehole estimator 906 may provide steering control system 168 with an estimate of the drill bit's location and trajectory angle from which guidance and steering solutions can be derived. An additional metric that can be derived from the borehole estimate is the effective build rate that is achieved throughout the drilling process.
  • slide estimator 908 receives external inputs representing measured depth and differential pressure information, receives internal input from build rate predictor 902, and provides output to borehole estimator 906 and geo modified well planner 904.
  • Slide estimator 908 may be configured to sample tool face orientation, differential pressure, measured depth (MD) incremental movement, MSE, and other sensor feedback to quantify/estimate a deviation vector and progress while sliding.
  • each tool face update may be algorithmically merged with the average differential pressure of the period between the previous and current tool face readings, as well as the MD change during this period to predict the direction, angular deviation, and MD progress during the period.
  • the periodic rate may be between 10 and 60 seconds per cycle depending on the tool face update rate of downhole tool 166.
  • the output of slide estimator 908 may accordingly be periodically provided to borehole estimator 906 for accumulation of well deviation information, as well to geo modified well planner 904. Some or all of the output of the slide estimator 908 may be output to an operator, such as shown in the user interface 850 of FIGURE 8.
  • error vector calculator 910 may receive internal input from geo modified well planner 904 and borehole estimator 906. Error vector calculator 910 may be configured to compare the planned well trajectory to an actual borehole trajectory and drill bit position estimate. Error vector calculator 910 may provide the metrics used to determine the error (e.g, how far off) the current drill bit position and trajectory are from the well plan. For example, error vector calculator 910 may calculate the error between the current bit position and trajectory to the planned trajectory and the desired bit position. Error vector calculator 910 may also calculate a projected bit position/projected trajectory representing the future result of a current error.
  • geological drift estimator 912 receives external input representing geological information and provides outputs to geo modified well planner 904, slide planner 914, and tactical solution planner 918.
  • drift may occur as the particular characteristics of the formation affect the drilling direction. More specifically, there may be a trajectory bias that is contributed by the formation as a function of ROP and BHA 149.
  • Geological drift estimator 912 is configured to provide a drift estimate as a vector that can then be used to calculate drift compensation parameters that can be used to offset the drift in a control solution.
  • slide planner 914 receives internal input from build rate predictor 902, geo modified well planner 904, error vector calculator 910, and geological drift estimator 912, and provides output to convergence planner 916 as well as an estimated time to the next slide.
  • Slide planner 914 may be configured to evaluate a slide/drill ahead cost equation and plan for sliding activity, which may include factoring in BHA wear, expected build rates of current and expected formations, and the well plan trajectory. During drill ahead, slide planner 914 may attempt to forecast an estimated time of the next slide to aid with planning.
  • a loss circulation material (LCM) planner may be provided as part of slide planner 914 or elsewhere (e.g, as a standalone module or as part of another module described herein).
  • the LCM planner functionality may be configured to determine whether additives should be pumped into the borehole based on indications such as flow-in versus flow-back measurements. For example, if drilling through a porous rock formation, fluid being pumped into the borehole may get lost in the rock formation. To address this issue, the LCM planner may control pumping LCM into the borehole to clog up the holes in the porous rock surrounding the borehole to establish a more closed-loop control system for the fluid.
  • LCM loss circulation material
  • slide planner 914 may also look at the current position relative to the next connection.
  • a connection may happen every 90 to 100 feet (or some other distance or distance range based on the particulars of the drilling operation) and slide planner 914 may avoid planning a slide when close to a connection or when the slide would carry through the connection. For example, if the slide planner 914 is planning a 50 foot slide but only 20 feet remain until the next connection, slide planner 914 may calculate the slide starting after the next connection and make any changes to the slide parameters to accommodate waiting to slide until after the next connection.
  • slide planner 914 may calculate the slide starting after the next connection and make any changes to the slide parameters to accommodate waiting to slide until after the next connection.
  • Such flexible implementation avoids inefficiencies that may be caused by starting the slide, stopping for the connection, and then having to reorient the tool face before finishing the slide.
  • slide planner 914 may provide some feedback as to the progress of achieving the desired goal of the current slide.
  • slide planner 914 may account for reactive torque in the drill string. More specifically, when rotating is occurring, there is a reactional torque wind up in drill string 146. When the rotating is stopped, drill string 146 unwinds, which changes tool face orientation and other parameters. When rotating is started again, drill string 146 starts to wind back up.
  • Slide planner 914 may account for the reactional torque so that tool face references are maintained, rather than stopping rotation and then trying to adjust to an optimal tool face orientation. While not all downhole tools may provide tool face orientation when rotating, using one that does supply such information for GCL 900 may significantly reduce the transition time from rotating to sliding.
  • convergence planner 916 receives internal inputs from build rate predictor 902, borehole estimator 906, and slide planner 914, and provides output to tactical solution planner 918.
  • Convergence planner 916 is configured to provide a convergence plan when the current drill bit position is not within a defined margin of error of the planned well trajectory.
  • the convergence plan represents a path from the current drill bit position to an achievable and optimal convergence target point along the planned trajectory.
  • the convergence plan may take account the amount of sliding/ drilling ahead that has been planned to take place by slide planner 914.
  • Convergence planner 916 may also use BHA orientation information for angle of attack calculations when determining convergence plans as described above with respect to build rate predictor 902.
  • the solution provided by convergence planner 916 defines a new trajectory solution for the current position of drill bit 148.
  • the solution may be immediate without delay or planned for implementation at a future time that is specified in advance.
  • tactical solution planner 918 receives internal inputs from geological drift estimator 912 and convergence planner 916 and provides external outputs representing information such as tool face orientation, differential pressure, and mud flow rate.
  • Tactical solution planner 918 is configured to take the trajectory solution provided by convergence planner 916 and translate the solution into control parameters that can be used to control drilling rig 210.
  • tactical solution planner 918 may convert the solution into settings for control systems 522, 524, and 526 to accomplish the actual drilling based on the solution.
  • Tactical solution planner 918 may also perform performance optimization to optimizing the overall drilling operation as well as optimizing the drilling itself (e.g., how to drill faster).
  • GCL 900 may be provided in additional modules or added to an existing module. For example, there is a relationship between the rotational position of the drill pipe on the surface and the orientation of the downhole tool face. Accordingly, GCL 900 may receive information corresponding to the rotational position of the drill pipe on the surface. GCL 900 may use this surface positional information to calculate current and desired tool face orientations. These calculations may then be used to define control parameters for adjusting the top drive 140 to accomplish adjustments to the downhole tool face in order to steer the trajectory of borehole 106.
  • an object-oriented software approach may be utilized to provide a class-based structure that may be used with GCL 900 or other functionality provided by steering control system 168.
  • a drilling model class may be defined to capture and define the drilling state throughout the drilling process.
  • the drilling model class may include information obtained without delay.
  • the drilling model class may be based on the following components and sub-models: a drill bit model, a borehole model, a rig surface gear model, a mud pump model, a WOB/differential pressure model, a positional/rotary model, an MSE model, an active well plan, and control limits.
  • the drilling model class may produce a control output solution and may be executed via a main processing loop that rotates through the various modules of GCL 900.
  • the drill bit model may represent the current position and state of drill bit 148.
  • the drill bit model may include a three dimensional (3D) position, a drill bit trajectory, BHA information, bit speed, and tool face (e.g, orientation information).
  • the 3D position may be specified in north-south (NS), east- west (EW), and true vertical depth (TVD).
  • the drill bit trajectory may be specified as an inclination angle and an azimuth angle.
  • the BHA information may be a set of dimensions defining the active BHA.
  • the borehole model may represent the current path and size of the active borehole.
  • the borehole model may include hole depth information, an array of survey points collected along the borehole path, a gamma log, and borehole diameters.
  • the hole depth information is for current drilling of borehole 106.
  • the borehole diameters may represent the diameters of borehole 106 as drilled over current drilling.
  • the rig surface gear model may represent pipe length, block height, and other models, such as the mud pump model, WOB/differential pressure model, positional/rotary model, and MSE model.
  • the mud pump model represents mud pump equipment and includes flow rate, standpipe pressure, and differential pressure.
  • the WOB/differential pressure model represents draw works or other WOB/differential pressure controls and parameters, including WOB.
  • the positional/rotary model represents top drive or other positional/rotary controls and parameters including rotary RPM and spindle position.
  • the active well plan represents the target borehole path and may include an external well plan and a modified well plan.
  • the control limits represent defined parameters that may be set as maximums and/or minimums. For example, control limits may be set for the rotary RPM in the top drive model to limit the maximum RPMs to the defined level.
  • the control output solution may represent the control parameters for drilling rig 210.
  • Each functional module of GCL 900 may have behavior encapsulated within a respective class definition.
  • the individual functional modules may have an exclusive portion in time to execute and update the drilling model.
  • the processing order for the functional modules may be in the sequence of geo modified well planner 904, build rate predictor 902, slide estimator 908, borehole estimator 906, error vector calculator 910, slide planner 914, convergence planner 916, geological drift estimator 912, and tactical solution planner 918. It is noted that other sequences may be used in different implementations.
  • GCL 900 may rely on a programmable timer module that provides a timing mechanism to provide timer event signals to drive the main processing loop. While steering control system 168 may rely on timer and date calls driven by the programming environment, timing may be obtained from other sources than system time. In situations where it may be advantageous to manipulate the clock (e.g., for evaluation and testing), a programmable timer module may be used to alter the system time. For example, the programmable timer module may enable a default time set to the system time and a time scale of 1.0, may enable the system time of steering control system 168 to be manually set, may enable the time scale relative to the system time to be modified, or may enable periodic event time requests scaled to a requested time scale.
  • controller 1000 may represent an implementation of steering control system 168. In other embodiments, at least certain portions of controller 1000 may be used for control systems 510, 512, 514, 522, 524, and 526 (see FIGURE 5). [0113] In the embodiment depicted in FIGURE 10, controller 1000 includes processor 1001 coupled via shared bus 1002 to storage media collectively identified as memory media 1010.
  • Controller 1000 further includes network adapter 1020 that interfaces controller 1000 to a network (not shown in FIGURE 10).
  • controller 1000 may include peripheral adapter 1006, which provides connectivity for the use of input device 1008 and output device 1009.
  • Input device 1008 may represent a device for user input, such as a keyboard or a mouse, or even a video camera.
  • Output device 1009 may represent a device for providing signals or indications to a user, such as loudspeakers for generating audio signals.
  • Controller 1000 is shown in FIGURE 10 including display adapter 1004 and further includes a display device 1005.
  • Display adapter 1004 may interface shared bus 1002, or another bus, with an output port for one or more display devices, such as display device 1005.
  • Display device 1005 may be implemented as a liquid crystal display screen, a computer monitor, a television or the like.
  • Display device 1005 may comply with a display standard for the corresponding type of display.
  • Standards for computer monitors include analog standards such as video graphics array (VGA), extended graphics array (XGA), etc., or digital standards such as digital visual interface (DVI), definition multimedia interface (HDMI), among others.
  • a television display may comply with standards such as NTSC (National Television System Committee), PAL (Phase Alternating Line), or another suitable standard.
  • Display device 1005 may include an output device 1009, such as one or more integrated speakers to play audio content, or may include an input device 1008, such as a microphone or video camera.
  • an output device 1009 such as one or more integrated speakers to play audio content
  • an input device 1008 such as a microphone or video camera.
  • memory media 1010 encompasses persistent and volatile media, fixed and removable media, and magnetic and semiconductor media.
  • Memory media 1010 is operable to store instructions, data, or both.
  • Memory media 1010 as shown includes sets or sequences of instructions 1024-2, namely, an operating system 1012 and surface steering control 1014.
  • Operating system 1012 may be a UNIX or UNIX-like operating system, a Windows® family operating system, or another suitable operating system.
  • Instructions 1024 may also reside, completely or at least partially, within processor 1001 during execution thereof. It is further noted that processor 1001 may be configured to receive instructions 1024-1 from instructions 1024-2 via shared bus 1002.
  • memory media 1010 is configured to store and provide executable instructions for executing GCL 900, as mentioned previously, among other methods and operations disclosed herein.
  • stratigraphic information may also be used to steer a wellbore into one or multiple geological target formations, or to stay within a target formation, or even to stay within a particular location or zone within a formation.
  • Reference information correlating geologic information to depth location from previously drilled offset wells is often helpful for this purpose.
  • Finding the most likely stratigraphic depth of the subject wellbore can be done with a statistical model.
  • the model specifies the lateral covariance and the vertical covariance between sensor measurements for the same, as well as for different well logs.
  • the lateral covariance across well logs can empirically be estimated by using a large sample of vertical wells in a representative area and fitting a model specifying the covariance as a function of spatial separation.
  • the lateral covariance along a single well log can empirically be estimated from horizontal wells in a representative area, again fitting a model specifying the covariance as a function of spatial separation.
  • the vertical covariances along a vertical wellbore and across horizontal wellbores can be empirically estimated in the same way.
  • the empirical covariance model enables assembling a covariance matrix for a specific combination of measurements on subject and offset wells. This matrix specifies the covariances for all relevant pairs of differences between subject and offset well measurements.
  • a stratigraphic heat map displays the misfit between the measurements of the subject wellbore and the offset wells. Different choices for the x and y coordinates may be made when displaying the misfit as a heat map. One choice is to display MD on the x-axis, while displaying SVD on the v-axis.
  • Geosteering can be a process of solving for the drillbit’s stratigraphic location while drilling. Geosteering solutions can focus on correlating a subject well’s near-bit measurements to a type-log representative of the stratigraphic column. Traditionally, this can be done by matching sections of each log with a depth and amplitude stretch applied. This can be a single-solution-at-a-time approach where only the best correlation is represented, as picked either subjectively by a human or via an algorithmic minimization of differences between measurements. Geosteering techniques can be improved by considering the full space of possible options supported by the measurements, assigning a correctness likelihood to solutions, and incorporating the path by which a solution arrived at a particular state.
  • a variety of techniques are available for correlating information from one or more offset wells or amalgams of one or more offset wells, and/or one or more portions of the wellbore that is being drilled, to current information obtained from a BHA and its sensors, and/or surface sensors, to determine the location of the BHA relative to one or more geological formations, such as a target zone for the wellbore.
  • U.S. Patent No. 8,818,279 issued on August 26, 2014 to Stokeld et al., and entitled “System and Method for Formation Detection and Evaluation,” systems and methods are disclosed for automatically correlating log information from a well being drilled to log information from an offset well.
  • geosteering methods and systems may be implemented with one or more computer systems, which may be coupled to one or more control systems of a drilling rig and its associated equipment. It should be further understood that the geosteering methods and systems disclosed below may be implemented as part of the steering control system 168 or may be a separate computer system coupled to the steering control system 168 discussed above. Similarly, it should be noted that the methods and systems for geosteering discussed below may be coupled to one or more databases which may have information from one or more previously drilled wells (e.g., offset well information) and/or from one or more previously drilled portions of the well being drilled.
  • FIGURE 11 illustrates an exemplary misfit map for a formation.
  • a misfit map can illustrate a pointwise comparison between measured values for a formation and type log values for a formation (based on a geological survey).
  • a scale 1102 characterizes the difference between measured values for a formation and type log values for a formation (based on a geological survey). The darker portion of the scale 1104 indicates less of a difference. A lighter portion of the sale 1106 indicates a greater difference.
  • FIGURE 12 illustrates a gamma probability map.
  • the gamma probability map can assist in determining if the model hypothesis was correct.
  • a scale 1202 characterizes the probably that YRSVD- WOU ⁇ be randomly drawn from the y distribution surrounding MD[.
  • a darker portion 1204 indicates a lower probability (e.g., approaching zero percent probability) and the lighter portion 1206 indicates a higher probability (e.g., approaching 100 percent probability).
  • the darker or lighter value represents a normalized probability that YRSVD- wou 'd be randomly drawn from the distribution surrounding MDt
  • FIGURE 13 illustrates a Bayesian Map.
  • the Bayesian map can be used to take into account probabilities of transitioning from one model state (e.g., RSVD depth) to another.
  • the Transition Function can describes the probability of transitioning from one state to another.
  • the Viterbi algorithm is a dynamic programming algorithm for obtaining the maximum a posteriori probability estimate of the most likely sequence of hidden states — called the Viterbi path — that results in a sequence of observed events, especially in the context of Markov information sources and hidden Markov models (HMM).
  • the Viterbi algorithm can takes two elements and produces two more matrices describing the likelihood of being in a given state at a given time, (e.g., a State Likelihood Matrix) and the most likely state sequence leading up to it (e.g., a Path Matrix).
  • mappings it becomes possible to assign a probability to any individual mapping. This would be a prohibitively large space to explore via traditional optimization/inversion but doing so is possible through application of the Viterbi algorithm to a Bayesian state space matrix, as described next. For each subject well measurement (or transformed subset), the possible depths in the stratigraphic column are represented as states. The probability matrix associating subject well measurements with stratigraphic depths is then constructed elementwise in the following manner.
  • historical information may include geological information regarding the likely vertical depth of one or more formations, their likely bed dip angle, and/or the likelihood and severity of potential faults from one or more offset wells or from other information. If drilling occurs at a rate of penetration of ten feet/hour, for example, and the drilling period of interest is thirty minutes, the likelihood of drilling seven feet during that time period and into a different formation, as opposed to the likelihood of drilling six feet within the same formation, can be assigned different probabilities based on the information available from the database and/or the sensor information obtained during the relevant drilling period.
  • a Bayesian state space matrix, or emission matrix has been produced, and the Viterbi algorithm can be applied.
  • a transition function can be applied to this probability matrix, which describes the probability of transitioning from one state to another, and is related to real geologic possibility, such as based upon the information from one or more offset wells and/or previously drilled portions of the wellbore.
  • This approach thus produces a state likelihood matrix, which contains comprehensive information about the likelihood of all possible states. It includes the probability that a measurement comes from a specific state and the probability that the system could have transitioned to that state for a substantial number of possible states.
  • a paths matrix which for each point records the index of the previous state that most likely led to that state.
  • the highest-probability endpoint may be identified from the state likelihood matrix and the matrix may be followed backward using indices from the paths matrix to produce a full solution.
  • This highest probability endpoint and the corresponding path may be used as a starting point for a next iteration of determining the location of the borehole, such as by providing a quicker estimate of the borehole’s location, especially for situations in which a subsequent drilling period essentially follows the same drilling parameters as a preceding drilling period (e.g., the second ten minutes of a slide drilling operation that is intended to last for thirty minutes following the same toolface orientation and drilling laterally through the same geological formation).
  • the Bayesian solutions can compare very competitively with those produced by a residual minimizing inversion/optimization but are believed to be capable of running over 50 times faster and produces solutions that are closer to the known true solution averaged over one thousand synthetic test cases.
  • the methods and systems provided herein can provide essentially real-time information regarding the location of a BHA within a wellbore and its location within a geological formation. This real-time information can be used by an operator to adjust drilling as necessary or can be used by a computer system (such as steering control system 168) to generate and send one or more control signals to adjust or modify one or more drilling parameters as necessary to adjust drilling as needed to maintain a desired drilling path.
  • Viterbi is an established algorithm with applications in many fields, but the splitting of stratigraphic mappings into a Bayesian state space and application of Viterbi is believed to be novel. This allows for probabilistic solution-finding, which allows for the whole space of possible solutions to be considered at once, and implicitly gives solution likelihoods, both of which are believed to be novel. The technique also takes into account the likelihood of the path history through stratigraphy that a solution has taken. Previous techniques have traditionally been performed either by human art or algorithmic penalization. It is believed that the systems and methods disclosed herein are much more direct and more resilient to poor algorithmic tuning or human training.
  • FIGURE 14 is a flowchart of an example process 1400 associated with system and method for Bayesian geosteering.
  • one or more process blocks of FIGURE 14 may be performed by a computing device (e.g., computing device 1000).
  • one or more process blocks of FIGURE 14 may be performed by another device or a group of devices separate from or including the computing device.
  • one or more process blocks of FIGURE 14 may be performed by one or more components of device 1000, such as processor 1001, memory media 1010, input device 1008, output device 1009, bus 1002, and/or network adapter 1020.
  • process 1400 may include obtaining information relating to a location of a bottom hole assembly (BHA) in a wellbore.
  • the computing device may obtain information relating to a location of a bottom hole assembly (BHA) in a wellbore, as described above.
  • process 1400 may include receiving second information related to a geological formation associated with the wellbore.
  • the computing device may receive second information related to a geological formation associated with the wellbore, as described above.
  • the second information can be stored in a memory (e.g., a server).
  • the second information can be obtained from one or more previous drilling operations in the formation.
  • the second information can be historical geological formation information associated with the wellbore.
  • process 1400 may include generating a probability matrix responsive to the information.
  • the probability matrix can include a plurality of probabilities each of which corresponds to a probability of the BHA’s location relative to a geological formation.
  • the computing device may generate a probability matrix responsive to the second information.
  • process 1400 may include determining, a BHA location that has a highest probability.
  • the computing device may determine, a BHA location that has a highest probability, as described above.
  • Process 1400 may include additional implementations, such as any single implementation or any combination of implementations described below and/or in connection with one or more other processes described elsewhere herein.
  • the step of generating a probability matrix comprises assigning a probability to each of a plurality of possible states, wherein each of the plurality of possible states corresponds to a possible location of the BHA relative to the geological formation.
  • the probability matrix comprises a Bayesian state space matrix or an emission matrix.
  • generating a probability matrix further comprises assigning a probability to each of a plurality of possible states responsive to the obtained information relating to the location of the BHA and to information relating to the geological formation.
  • process 1400 includes advancing the wellbore by a drilling rig responsive to the determining of the BHA location having the highest probability.
  • advancing the wellbore further comprises adjusting a direction of drilling or one or more drilling parameters responsive to the determined location of the BHA.
  • process 1400 may include additional blocks, fewer blocks, different blocks, or differently arranged blocks than those depicted in FIGURE 14. Additionally, or alternatively, two or more of the blocks of process 1400 may be performed in parallel.

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Abstract

Selon certains aspects, la présente invention concerne un dispositif informatique qui peut obtenir des informations relatives à un emplacement d'un ensemble de fond de trou (BHA) dans un puits de forage. Le dispositif informatique peut générer une matrice de probabilité en réponse aux informations, la matrice de probabilité comprenant une pluralité de probabilités dont chacune correspond à une probabilité de l'emplacement de BHA par rapport à une formation géologique. Le dispositif informatique peut déterminer, en réponse à la matrice de probabilité, un emplacement de BHA qui a une probabilité la plus élevée. L'invention concerne de nombreux autres aspects.
PCT/US2023/061659 2022-01-31 2023-01-31 Système et procédé de guidage géologique bayésien WO2023147589A1 (fr)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170185906A1 (en) * 2014-07-11 2017-06-29 Caterpillar Of Australia Pty Ltd System and Method for Determining Machine Operational State
US20200256181A1 (en) * 2019-02-12 2020-08-13 Helmerich & Payne Technologies, Llc Systems and methods of iterative well planning for optimized results
US20200300064A1 (en) * 2019-03-18 2020-09-24 Magnetic Variation Services, Llc Steering a Wellbore Using Stratigraphic Misfit Heat Maps

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170185906A1 (en) * 2014-07-11 2017-06-29 Caterpillar Of Australia Pty Ltd System and Method for Determining Machine Operational State
US20200256181A1 (en) * 2019-02-12 2020-08-13 Helmerich & Payne Technologies, Llc Systems and methods of iterative well planning for optimized results
US20200300064A1 (en) * 2019-03-18 2020-09-24 Magnetic Variation Services, Llc Steering a Wellbore Using Stratigraphic Misfit Heat Maps

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