WO2023142671A1 - Cu-al-ni-co-based catalyst, and preparation method therefor and use thereof - Google Patents
Cu-al-ni-co-based catalyst, and preparation method therefor and use thereof Download PDFInfo
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- WO2023142671A1 WO2023142671A1 PCT/CN2022/135790 CN2022135790W WO2023142671A1 WO 2023142671 A1 WO2023142671 A1 WO 2023142671A1 CN 2022135790 W CN2022135790 W CN 2022135790W WO 2023142671 A1 WO2023142671 A1 WO 2023142671A1
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- based catalyst
- preparation
- acid
- carbon dioxide
- methanol
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- 239000003054 catalyst Substances 0.000 title claims abstract description 94
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 93
- 229910017709 Ni Co Inorganic materials 0.000 claims abstract description 72
- 229910003267 Ni-Co Inorganic materials 0.000 claims abstract description 72
- 229910003262 Ni‐Co Inorganic materials 0.000 claims abstract description 72
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 47
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 36
- 238000006243 chemical reaction Methods 0.000 claims abstract description 34
- 239000002893 slag Substances 0.000 claims abstract description 16
- 239000010949 copper Substances 0.000 claims abstract description 14
- QPLDLSVMHZLSFG-UHFFFAOYSA-N CuO Inorganic materials [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000000975 co-precipitation Methods 0.000 claims abstract description 12
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 10
- 229910052802 copper Inorganic materials 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 9
- 239000003513 alkali Substances 0.000 claims abstract description 9
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910001416 lithium ion Inorganic materials 0.000 claims abstract description 8
- GNRSAWUEBMWBQH-UHFFFAOYSA-N nickel(II) oxide Inorganic materials [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000002244 precipitate Substances 0.000 claims abstract description 5
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 131
- 238000000034 method Methods 0.000 claims description 24
- 239000007789 gas Substances 0.000 claims description 17
- 229910052739 hydrogen Inorganic materials 0.000 claims description 16
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 15
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 claims description 14
- 238000006555 catalytic reaction Methods 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 13
- 238000004064 recycling Methods 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 230000002194 synthesizing effect Effects 0.000 claims description 8
- 230000004913 activation Effects 0.000 claims description 7
- 238000001354 calcination Methods 0.000 claims description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 6
- 229910017604 nitric acid Inorganic materials 0.000 claims description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 5
- 229910020599 Co 3 O 4 Inorganic materials 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 230000035484 reaction time Effects 0.000 claims description 3
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 235000011118 potassium hydroxide Nutrition 0.000 claims description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 235000017550 sodium carbonate Nutrition 0.000 claims description 2
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 2
- 239000002585 base Substances 0.000 claims 1
- 239000010926 waste battery Substances 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 11
- 230000003197 catalytic effect Effects 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- UBEWDCMIDFGDOO-UHFFFAOYSA-N cobalt(II,III) oxide Inorganic materials [O-2].[O-2].[O-2].[O-2].[Co+2].[Co+3].[Co+3] UBEWDCMIDFGDOO-UHFFFAOYSA-N 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 230000008929 regeneration Effects 0.000 abstract 1
- 238000011069 regeneration method Methods 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 238000010438 heat treatment Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- 239000003085 diluting agent Substances 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 150000002431 hydrogen Chemical class 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000005984 hydrogenation reaction Methods 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 238000010494 dissociation reaction Methods 0.000 description 3
- 230000005593 dissociations Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000011056 performance test Methods 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910017767 Cu—Al Inorganic materials 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 238000007036 catalytic synthesis reaction Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000000024 high-resolution transmission electron micrograph Methods 0.000 description 1
- 238000002173 high-resolution transmission electron microscopy Methods 0.000 description 1
- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/03—Precipitation; Co-precipitation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/156—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C31/00—Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
- C07C31/02—Monohydroxylic acyclic alcohols
- C07C31/04—Methanol
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- the application relates to the technical field of battery material recycling, and in particular to a Cu-Al-Ni-Co-based catalyst and its preparation method and application.
- the service life of lithium-ion batteries is about 3 to 20 years. With the increase in demand for lithium-ion batteries, the amount of waste battery recycling has also increased sharply. However, waste lithium-ion batteries are easy to cause environmental pollution, and how to deal with waste batteries on a large scale is a very challenging problem. At the same time, the copper-aluminum slag produced in the recycling process of waste lithium-ion battery materials usually contains elements such as Cu, Al, Ni and Co, and the recovery process of these metal elements is generally complicated and costly, which is not conducive to large-scale treatment and actual application.
- the second purpose of the present application is to provide a method for preparing a Cu-Al-Ni-Co based catalyst.
- the third purpose of the present application is to provide an application of the above-mentioned catalyst.
- the present application provides a Cu-Al-Ni-Co based catalyst, the composition of which includes CuO, Al 2 O 3 , Co 3 O 4 and NiO.
- the CuO contains (-1 1 1) crystal planes, and the interplanar spacing of the crystal planes is 2-3 nm.
- the mass percent of Cu, Al, Ni and Co atoms in the Cu-Al-Ni-Co based catalyst is:
- the mass percentages of Cu, Al, Ni and Co atoms in the Cu-Al-Ni-Co-based catalyst are:
- the composition of the Cu-Al-Ni-Co-based catalyst further includes MnO 2 , Li 2 O and Fe 2 O 3 .
- the Cu-Al-Ni-Co-based catalyst contains a variety of active components, which can have abundant basic sites and sites for reduction reactions, which is conducive to the adsorption and desorption of hydrogen, and is suitable for Catalytic hydrogenation reaction system.
- the present application provides a method for preparing the Cu-Al-Ni-Co-based catalyst, comprising the following steps:
- the preparation method of described Cu-Al-Ni-Co based catalyst comprises the following steps:
- the mass ratio of copper, aluminum, cobalt and nickel in the copper-aluminum slag is (8-30):(10-30):(5-20):1.
- the mass ratio of copper, aluminum, cobalt and nickel in the copper-aluminum slag is (10-25):(15-26):(6-18):1.
- the acid is one or more of nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid and hydrofluoric acid.
- the acid is one or more of nitric acid, hydrochloric acid and sulfuric acid.
- the alkali is one or more of ammonia water, sodium hydroxide, potassium hydroxide, sodium bicarbonate and sodium carbonate.
- the alkali is one or more of ammonia water, sodium hydroxide and potassium hydroxide.
- the acid solution has a concentration of 1-3 mol/L
- the alkali solution has a concentration of 1-3 mol/L.
- the co-precipitation reaction is carried out at a temperature of 50° C. to 80° C. and a pH of 5 to 11, and the reaction time is 1 h to 5 h.
- the co-precipitation reaction is carried out at a temperature of 30° C. to 90° C. and a pH of 6 to 8, and the reaction time is 2 h to 3 h.
- the co-precipitation reaction process further includes a stirring step.
- the standing is carried out at 15° C. to 35° C., and the standing time is 1 h to 3 h.
- the specific operation of the separation is suction filtration.
- washing and drying are also included.
- the drying temperature is 50°C-100°C.
- the calcination temperature is 300°C-700°C, and the calcination time is 0.5h-5h.
- the calcination temperature is 400°C-600°C, and the calcination time is 1h-3h.
- the heating rate of the calcination is 5°C ⁇ min -1 to 10°C ⁇ min -1 .
- the application provides a method for synthesizing methanol with carbon dioxide, which includes the following steps:
- the Cu-Al-Ni-Co-based catalyst described in step 1) needs to be sieved, granulated, and diluted before being loaded into the reactor.
- the sieve used for the sieving has a mesh size of 10-100 mesh.
- the specific operation of the dilution is to mix the diluent with the Cu-Al-Ni-Co based catalyst.
- the mass ratio of the diluent to the Cu-Al-Ni-Co-based catalyst is 1:1 ⁇ 1:5.
- the mass ratio of the diluent to the Cu-Al-Ni-Co-based catalyst is 1:2 ⁇ 1:3.
- the diluent has a mesh number of 10-100 mesh.
- the diluent is at least one of quartz sand, molecular sieve and activated carbon.
- the diluent is quartz sand.
- the flow rate of the reducing gas in step 1) is 30mL ⁇ min -1 to 100mL ⁇ min -1 .
- the flow rate of the reducing gas in step 1) is 40mL ⁇ min -1 to 60mL ⁇ min -1 .
- the reducing gas in step 1) is hydrogen and/or carbon monoxide.
- the reducing gas in step 1) is hydrogen.
- the temperature of the activation treatment in step 1) is 300°C-400°C.
- the temperature of the activation treatment in step 1) is 320°C-350°C.
- the heating rate of the active treatment in step 1) is 5°C ⁇ min -1 to 10°C ⁇ min -1 .
- the time for the active treatment in step 1) is 0.5h-5h.
- the time for the active treatment in step 1) is 1-3 hours.
- the volume ratio of carbon dioxide and hydrogen in step 2) is 1:1 ⁇ 1:10.
- the volume ratio of carbon dioxide and hydrogen in step 2) is 1:2 ⁇ 1:5.
- the volume concentration of carbon dioxide in the catalytic reaction in step 2) is 5%-30%.
- the volume concentration of carbon dioxide in the catalytic reaction in step 2) is 10%-20%.
- the volume concentration of carbon dioxide in the catalytic reaction in step 2) is 15%.
- protective gas is also passed into the reactor described in step 2).
- the protective gas is one or more of helium, nitrogen, argon and neon.
- the space velocity of the catalytic reaction in step 2) is 5000h -1 -20000h -1 .
- the space velocity of the catalytic reaction in step 2) is 6000h -1 -15000h -1 .
- the pressure of the catalytic reaction in step 2) is 1MPa-5MPa.
- the temperature of the catalytic reaction in step 2) is 200°C-300°C.
- the temperature of the catalytic reaction in step 2) is 240°C-280°C.
- the temperature of the catalytic reaction in step 2) is 260°C.
- gas chromatography is used to monitor the reactants and products of the catalytic reaction.
- the Cu-Al-Ni-Co-based catalyst of the present application contains abundant active components and reaction sites (including multiple basic sites), and has a good catalytic effect as a catalyst for hydrogenation of carbon dioxide, and the catalyst is It is prepared from waste battery materials, realizes recycling of waste battery materials, has the advantages of simple preparation, green and environmental protection, and is suitable for practical application.
- This application recycles waste battery materials into catalyst products, realizing the effect of turning waste into treasure.
- the Cu-Al-Ni-Co-based catalyst of the present application is rich in reduction sites and alkaline sites, and has better activity for converting carbon dioxide into methanol, which can recycle waste battery materials and can Carbon dioxide is comprehensively utilized and resynthesized into chemical value-added products (methanol fuel).
- the Cu-Al-Ni-Co-based catalyst of the present application can catalyze the hydrogenation of carbon dioxide to produce methanol (fuel) at 200°C to 300°C, and has a higher reaction temperature at 240°C to 280°C Selectivity and better stability (ie methanol selectivity is about 75%, and shows good stability under the reaction conditions of 260° C. for 60 hours).
- the method for synthesizing methanol with carbon dioxide provided by the present application includes activation treatment, which is beneficial to improving the stability of the Cu-Al-Ni-Co-based catalyst in the catalytic reaction, thereby increasing the service life of the catalyst.
- FIG. 1 is an XRD pattern of the Cu-Al-Ni-Co-based catalyst in Example 1.
- FIG. 2 is a TEM image of the Cu-Al-Ni-Co-based catalyst in Example 1.
- FIG. 2 is a TEM image of the Cu-Al-Ni-Co-based catalyst in Example 1.
- Example 3 is an HRTEM image of the Cu-Al-Ni-Co-based catalyst in Example 1.
- Figure 4 is the reaction temperature- CO2 conversion rate curve of the Cu-Al-Ni-Co based catalyst in Example 1.
- Example 5 is the reaction temperature-methanol yield curve of the Cu-Al-Ni-Co-based catalyst in Example 1.
- Fig. 6 is the reaction temperature-methanol selectivity test result of the Cu-Al-Ni-Co based catalyst in Example 1.
- Fig. 7 is the stability test result of the Cu-Al-Ni-Co based catalyst in Example 1.
- a preparation method of Cu-Al-Ni-Co based catalyst comprising the following steps:
- solution A Dissolve 20g of copper-aluminum slag in 3mol L -1 nitric acid to form a mixed solution containing Cu-Al-Ni-Co (referred to as solution A); then configure 3mol L -1 ammonia solution (referred to as solution B) ;
- step 3 Suction filter the suspension obtained in step 2), wash with deionized water, dry at 90°C for 12 hours, roast at 600°C for 3 hours, then granulate and sieve (20-40 mesh) to obtain Cu-Al -Ni-Co based catalysts.
- a method for catalytically synthesizing methanol with carbon dioxide comprising the following steps:
- the dark part in Figure 2 is mainly the area where CuO is distributed, and it can be observed that CuO is distributed on the Cu-Al-Ni-Co-based catalyst, and the dispersion of CuO in the catalyst is good, which helps In the dissociation of H2 , thereby promoting the synthesis of methanol.
- the obvious (-1 1 1) crystal plane of CuO can be observed in Figure 3, and the crystal plane spacing is 2.522nm, which further verifies that the Cu-Al-Ni-Co-based catalyst has CuO phase with good dispersion and crystallinity.
- a preparation method of Cu-Al-Ni-Co based catalyst comprising the following steps:
- solution A Dissolve 20g of copper-aluminum slag in 2mol L -1 nitric acid to form a mixed solution containing Cu-Al-Ni-Co (referred to as solution A); then configure 2mol L -1 ammonia solution (referred to as solution B) ;
- step 3 Suction filter the suspension obtained in step 2), wash with deionized water, dry at 100°C for 12 hours, and roast at 500°C for 3 hours, then granulate and sieve (20-40 mesh) to obtain Cu-Al -Ni-Co based catalysts.
- a method for catalytically synthesizing methanol with carbon dioxide comprising the following steps:
- a preparation method of Cu-Al-Ni-Co based catalyst comprising the following steps:
- solution A Dissolve 20g of copper-aluminum slag in 1mol L -1 nitric acid to form a mixed solution containing Cu-Al-Ni-Co (referred to as solution A); then configure 1mol L -1 ammonia solution (referred to as solution B) ;
- Adopt co-precipitation method under 50 °C water bath, react by dropping solution A and solution B into the beaker at the same time, and control the dropping speed of solutions A and B, keep the pH of the reaction solution at about 6, and put After the solution was continuously stirred in a water bath for 3 hours, it was left standing at room temperature for 2 hours to obtain a suspension;
- step 3 Suction filter the suspension obtained in step 2), wash with deionized water, dry at 80°C for 12 hours, roast at 400°C for 3 hours, then granulate and sieve (20-40 mesh) to obtain Cu- Al-Ni-Co based catalysts.
- a method for catalytically synthesizing methanol with carbon dioxide comprising the following steps:
- the difference between the preparation method of a Cu-Al-Ni-Co-based catalyst provided in this comparative example and the examples is that the copper-aluminum slag is simply activated and treated, and it specifically includes the following steps:
- TCD thermal conductivity detector
- FID hydrogen flame detector
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Abstract
Disclosed in the present application are a Cu-Al-Ni-Co-based catalyst, and a preparation method therefor and the use thereof. The composition of the Cu-Al-Ni-Co-based catalyst of the present application comprises CuO, Al2O3, Co3O4 and NiO. The preparation method for the catalyst comprises the following steps: dissolving copper and aluminum slag, which is generated during a lithium ion battery recovery process, in an acid, then adding an alkali for a co-precipitation reaction, separating out obtained precipitates, and then roasting same to obtain a Cu-Al-Ni-Co-based catalyst. The catalyst has abundant alkaline sites and active sites, has a simple and environmentally friendly preparation, has good catalytic activity and stability, can further realize resource cyclic regeneration, value addition and comprehensive utilization of waste battery materials and carbon dioxide, and is suitable for practical popularization and use.
Description
本申请涉及电池材料回收技术领域,具体涉及一种Cu-Al-Ni-Co基催化剂及其制备方法和应用。The application relates to the technical field of battery material recycling, and in particular to a Cu-Al-Ni-Co-based catalyst and its preparation method and application.
由于工业的快速发展,大气中二氧化碳的排放量不断增加。为了解决二氧化碳浓度不断增加的问题,需要新的方法来捕获、隔离和利用二氧化碳。目前,将二氧化碳循环利用再生处理技术受到了广泛的关注,其中通过二氧化碳氢化催化生产增值产品,如甲烷、合成气、甲醇和二甲醚,被认为是一种能有效利用二氧化碳的途径。但是,二氧化碳氢化催化生产增值产品的催化剂存在制备成本较高,工艺较为复杂,选择性较差的问题。亟需开发一种绿色、环保、简单、成本低的制备方法。Due to the rapid development of industry, the emission of carbon dioxide in the atmosphere is increasing. To address the ever-increasing concentration of carbon dioxide, new methods are needed to capture, sequester and utilize carbon dioxide. At present, recycling and recycling of carbon dioxide has received extensive attention. Catalytic production of value-added products such as methane, synthesis gas, methanol, and dimethyl ether by hydrogenation of carbon dioxide is considered to be an effective way to utilize carbon dioxide. However, the catalysts for the hydrogenation of carbon dioxide to produce value-added products have the problems of high preparation costs, complicated processes, and poor selectivity. There is an urgent need to develop a green, environmentally friendly, simple, and low-cost preparation method.
锂离子电池的使用寿命约为3~20年,随着锂离子电池需求的增加,废旧电池回收处理量的也急剧增多。但废弃锂离子电池容易造成环境污染,如何能大规模处理废旧电池是一个非常具有挑战性的问题。同时,废旧锂离子电池材料回收过程中产生的铜铝渣通常含有Cu、Al、Ni和Co等元素,而这些金属元素的回收工艺一般较为复杂,且成本较高,不利于进行大规模处理与实际推广应用。The service life of lithium-ion batteries is about 3 to 20 years. With the increase in demand for lithium-ion batteries, the amount of waste battery recycling has also increased sharply. However, waste lithium-ion batteries are easy to cause environmental pollution, and how to deal with waste batteries on a large scale is a very challenging problem. At the same time, the copper-aluminum slag produced in the recycling process of waste lithium-ion battery materials usually contains elements such as Cu, Al, Ni and Co, and the recovery process of these metal elements is generally complicated and costly, which is not conducive to large-scale treatment and actual application.
因此,亟需研究开发出一种绿色、环保、经济,既能规模化回收处理废旧电池材料,又能资源化利用二氧化碳的途径。Therefore, there is an urgent need to research and develop a green, environmentally friendly and economical approach that can not only recycle waste battery materials on a large scale, but also recycle carbon dioxide.
发明内容Contents of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics described in detail in this article. This summary is not intended to limit the scope of the claims.
为了研究开发出一种绿色、环保、经济,既能规模化回收处理废旧电池材料,又能资源化利用二氧化碳的途径,以解决二氧化碳和废旧电池材料的回收处理问题,本申请的目的之一在于提供一种Cu-Al-Ni-Co基催化剂。In order to research and develop a green, environmentally friendly and economical method that can not only recycle waste battery materials on a large scale, but also recycle carbon dioxide, so as to solve the problem of recycling carbon dioxide and waste battery materials, one of the purposes of this application is to Provided is a Cu-Al-Ni-Co based catalyst.
本申请的目的之二在于提供一种Cu-Al-Ni-Co基催化剂的制备方法。The second purpose of the present application is to provide a method for preparing a Cu-Al-Ni-Co based catalyst.
本申请的目的之三在于提供一种上述催化剂的应用。The third purpose of the present application is to provide an application of the above-mentioned catalyst.
本申请所采取的技术方案是:The technical scheme adopted in this application is:
第一方面,本申请提供一种Cu-Al-Ni-Co基催化剂,其组成包括CuO、Al
2O
3、Co
3O
4和NiO。
In a first aspect, the present application provides a Cu-Al-Ni-Co based catalyst, the composition of which includes CuO, Al 2 O 3 , Co 3 O 4 and NiO.
优选的,所述CuO中含有(-1 1 1)晶面,所述晶面的晶面间距为2-3nm。Preferably, the CuO contains (-1 1 1) crystal planes, and the interplanar spacing of the crystal planes is 2-3 nm.
优选的,所述Cu-Al-Ni-Co基催化剂中Cu、Al、Ni和Co原子的质量百分含量为:Preferably, the mass percent of Cu, Al, Ni and Co atoms in the Cu-Al-Ni-Co based catalyst is:
Cu:20%-24%;Cu: 20%-24%;
Al:22%-26%;Al: 22%-26%;
Ni:1%-2%;Ni: 1%-2%;
Co:13%-18%。Co: 13%-18%.
进一步优选的,所述Cu-Al-Ni-Co基催化剂中Cu、Al、Ni和Co原子的质量百分含量为:Further preferably, the mass percentages of Cu, Al, Ni and Co atoms in the Cu-Al-Ni-Co-based catalyst are:
Cu:21%-23%;Cu: 21%-23%;
Al:24%-25%;Al: 24%-25%;
Ni:1.2%-1.6%;Ni: 1.2%-1.6%;
Co:15%-16%。Co: 15%-16%.
优选的,所述Cu-Al-Ni-Co基催化剂组成还包括MnO
2、Li
2O和Fe
2O
3。
Preferably, the composition of the Cu-Al-Ni-Co-based catalyst further includes MnO 2 , Li 2 O and Fe 2 O 3 .
具体地,在Cu-Al-Ni-Co基催化剂上含有多种活性组分,从而能够具有丰富的碱性位点和进行还原反应的位点,有利于氢气的吸附和脱附,进而适用于催化加氢的反应体系。Specifically, the Cu-Al-Ni-Co-based catalyst contains a variety of active components, which can have abundant basic sites and sites for reduction reactions, which is conducive to the adsorption and desorption of hydrogen, and is suitable for Catalytic hydrogenation reaction system.
第二方面,本申请提供一种所述的Cu-Al-Ni-Co基催化剂的制备方法,包括以下步骤:In a second aspect, the present application provides a method for preparing the Cu-Al-Ni-Co-based catalyst, comprising the following steps:
将锂离子电池回收过程中产生的铜铝渣溶于酸,再加入碱进行共沉淀反应,再将得到的沉淀物分离出来后进行焙烧,即得Cu-Al-Ni-Co基催化剂。Dissolving the copper-aluminum slag produced in the lithium-ion battery recycling process in acid, adding alkali to carry out co-precipitation reaction, and then separating the obtained precipitate and roasting to obtain a Cu-Al-Ni-Co-based catalyst.
优选的,所述的Cu-Al-Ni-Co基催化剂的制备方法,包括以下步骤:Preferably, the preparation method of described Cu-Al-Ni-Co based catalyst comprises the following steps:
将锂离子电池回收过程中产生的铜铝渣溶于酸溶液,再加入碱溶液进行共沉淀反应,再将得到的沉淀物分离出来后进行焙烧,即得Cu-Al-Ni-Co基催化剂。Dissolving the copper-aluminum slag produced in the lithium-ion battery recycling process in an acid solution, adding an alkali solution for co-precipitation reaction, and then separating the obtained precipitate and roasting to obtain a Cu-Al-Ni-Co-based catalyst.
优选的,所述铜铝渣中铜、铝、钴和镍的质量比为(8~30):(10~30):(5~20):1。Preferably, the mass ratio of copper, aluminum, cobalt and nickel in the copper-aluminum slag is (8-30):(10-30):(5-20):1.
进一步优选的,所述铜铝渣中铜、铝、钴和镍的质量比为(10~25):(15~26):(6~18):1。Further preferably, the mass ratio of copper, aluminum, cobalt and nickel in the copper-aluminum slag is (10-25):(15-26):(6-18):1.
优选的,所述酸为硝酸、盐酸、硫酸、磷酸和氢氟酸中的一种或多种。Preferably, the acid is one or more of nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid and hydrofluoric acid.
进一步优选的,所述酸为硝酸、盐酸和硫酸中的一种或多种。Further preferably, the acid is one or more of nitric acid, hydrochloric acid and sulfuric acid.
优选的,所述碱为氨水、氢氧化钠、氢氧化钾、碳酸氢钠和碳酸钠中的一种或多种。Preferably, the alkali is one or more of ammonia water, sodium hydroxide, potassium hydroxide, sodium bicarbonate and sodium carbonate.
进一步优选的,所述碱为氨水、氢氧化钠和氢氧化钾中的一种或多种。Further preferably, the alkali is one or more of ammonia water, sodium hydroxide and potassium hydroxide.
优选的,所述酸溶液的浓度为1~3mol/L,所述碱溶液的浓度为1~3mol/L。Preferably, the acid solution has a concentration of 1-3 mol/L, and the alkali solution has a concentration of 1-3 mol/L.
优选的,所述共沉淀反应在温度50℃~80℃、pH=5~11的条件下进行,反应时间为1h~5h。Preferably, the co-precipitation reaction is carried out at a temperature of 50° C. to 80° C. and a pH of 5 to 11, and the reaction time is 1 h to 5 h.
进一步优选的,所述共沉淀反应在温度30℃~90℃、pH=6~8的条件下进行,反应时间为2h~3h。Further preferably, the co-precipitation reaction is carried out at a temperature of 30° C. to 90° C. and a pH of 6 to 8, and the reaction time is 2 h to 3 h.
优选的,所述共沉淀反应过程中还包括搅拌的步骤。Preferably, the co-precipitation reaction process further includes a stirring step.
优选的,所述共沉淀反应后还包括静置的步骤,所述静置在15℃~35℃条件下进行,所述静置时间为1h~3h。Preferably, after the co-precipitation reaction, a step of standing still is included, the standing is carried out at 15° C. to 35° C., and the standing time is 1 h to 3 h.
优选的,所述分离的具体操作为抽滤。Preferably, the specific operation of the separation is suction filtration.
优选的,所述沉淀物分离出来后还包括洗涤和干燥。Preferably, after the precipitate is separated, washing and drying are also included.
优选的,所述干燥的温度为50℃~100℃。Preferably, the drying temperature is 50°C-100°C.
优选的,所述焙烧的温度为300℃~700℃,焙烧时间为0.5h~5h。Preferably, the calcination temperature is 300°C-700°C, and the calcination time is 0.5h-5h.
进一步优选的,所述焙烧的温度为400℃~600℃,焙烧时间为1h~3h。Further preferably, the calcination temperature is 400°C-600°C, and the calcination time is 1h-3h.
优选的,所述焙烧的升温速率为5℃·min
-1~10℃·min
-1。
Preferably, the heating rate of the calcination is 5°C·min -1 to 10°C·min -1 .
第三方面,本申请提供一种用二氧化碳合成甲醇的方法,其中,包括如下步骤:In a third aspect, the application provides a method for synthesizing methanol with carbon dioxide, which includes the following steps:
1)将第一方面所述的Cu-Al-Ni-Co基催化剂装入反应器中,通入还原性气体进行活化处理;1) The Cu-Al-Ni-Co-based catalyst described in the first aspect is loaded into a reactor, and a reducing gas is introduced for activation treatment;
2)向反应器中通入二氧化碳和氢气,进行催化反应,得到甲醇。2) Feed carbon dioxide and hydrogen into the reactor for catalytic reaction to obtain methanol.
优选的,步骤1)所述的Cu-Al-Ni-Co基催化剂需要经过筛、造粒、稀释后再装入反应器中。Preferably, the Cu-Al-Ni-Co-based catalyst described in step 1) needs to be sieved, granulated, and diluted before being loaded into the reactor.
优选的,所述过筛使用的筛子的目数为10-100目的筛子。Preferably, the sieve used for the sieving has a mesh size of 10-100 mesh.
优选的,所述稀释的具体操作是将稀释剂与Cu-Al-Ni-Co基催化剂混合。Preferably, the specific operation of the dilution is to mix the diluent with the Cu-Al-Ni-Co based catalyst.
优选的,所述稀释剂和所述的Cu-Al-Ni-Co基催化剂的质量比为1:1~1:5。Preferably, the mass ratio of the diluent to the Cu-Al-Ni-Co-based catalyst is 1:1˜1:5.
进一步优选的,所述稀释剂和所述的Cu-Al-Ni-Co基催化剂的质量比为1:2~1:3。Further preferably, the mass ratio of the diluent to the Cu-Al-Ni-Co-based catalyst is 1:2˜1:3.
优选的,所述稀释剂的目数为10-100目。Preferably, the diluent has a mesh number of 10-100 mesh.
优选的,所述稀释剂为石英砂、分子筛和活性炭中至少一种。Preferably, the diluent is at least one of quartz sand, molecular sieve and activated carbon.
进一步优选的,所述稀释剂为石英砂。Further preferably, the diluent is quartz sand.
优选的,步骤1)中所述还原气体的流速为30mL·min
-1~100mL·min
-1。
Preferably, the flow rate of the reducing gas in step 1) is 30mL·min -1 to 100mL·min -1 .
进一步优选的,步骤1)中所述还原气体的流速为40mL·min
-1~60mL·min
-1。
Further preferably, the flow rate of the reducing gas in step 1) is 40mL·min -1 to 60mL·min -1 .
优选的,步骤1)中所述还原性气体为氢气和/或一氧化碳。Preferably, the reducing gas in step 1) is hydrogen and/or carbon monoxide.
进一步优选的,步骤1)中所述还原性气体为氢气。Further preferably, the reducing gas in step 1) is hydrogen.
优选的,步骤1)中所述活性处理的温度为300℃~400℃。Preferably, the temperature of the activation treatment in step 1) is 300°C-400°C.
进一步优选的,步骤1)中所述活性处理的温度为320℃~350℃。Further preferably, the temperature of the activation treatment in step 1) is 320°C-350°C.
优选的,步骤1)中所述活性处理的升温速率为5℃·min
-1~10℃·min
-1。
Preferably, the heating rate of the active treatment in step 1) is 5°C·min -1 to 10°C·min -1 .
优选的,步骤1)中所述活性处理的时间为0.5h~5h。Preferably, the time for the active treatment in step 1) is 0.5h-5h.
进一步优选的,步骤1)中所述活性处理的时间为1~3h。Further preferably, the time for the active treatment in step 1) is 1-3 hours.
优选的,步骤2)中所述的二氧化碳和氢气的体积比为1:1~1:10。Preferably, the volume ratio of carbon dioxide and hydrogen in step 2) is 1:1˜1:10.
进一步优选的,步骤2)中所述的二氧化碳和氢气的体积比为1:2~1:5。Further preferably, the volume ratio of carbon dioxide and hydrogen in step 2) is 1:2˜1:5.
优选的,步骤2)中所述二氧化碳在催化反应中的体积浓度为5%~30%。Preferably, the volume concentration of carbon dioxide in the catalytic reaction in step 2) is 5%-30%.
进一步优选的,步骤2)中所述二氧化碳在催化反应中的体积浓度为10%~20%。Further preferably, the volume concentration of carbon dioxide in the catalytic reaction in step 2) is 10%-20%.
更进一步优选的,步骤2)中所述二氧化碳在催化反应中的体积浓度为 15%。More preferably, the volume concentration of carbon dioxide in the catalytic reaction in step 2) is 15%.
优选的,步骤2)所述反应器中还通入了保护气。Preferably, protective gas is also passed into the reactor described in step 2).
优选的,所述保护气为氦气、氮气、氩气和氖气中的一种或多种。Preferably, the protective gas is one or more of helium, nitrogen, argon and neon.
优选的,步骤2)中所述催化反应的空速为5000h
-1-20000h
-1。
Preferably, the space velocity of the catalytic reaction in step 2) is 5000h -1 -20000h -1 .
进一步优选的,步骤2)中所述催化反应的空速为6000h
-1-15000h
-1。
Further preferably, the space velocity of the catalytic reaction in step 2) is 6000h -1 -15000h -1 .
优选的,步骤2)中所述催化反应的压力为1MPa-5MPa。Preferably, the pressure of the catalytic reaction in step 2) is 1MPa-5MPa.
优选的,步骤2)中所述催化反应的温度为200℃~300℃。Preferably, the temperature of the catalytic reaction in step 2) is 200°C-300°C.
进一步优选的,步骤2)中所述催化反应的温度为240℃~280℃。Further preferably, the temperature of the catalytic reaction in step 2) is 240°C-280°C.
更进一步优选的,步骤2)中所述催化反应的温度为260℃。More preferably, the temperature of the catalytic reaction in step 2) is 260°C.
优选的,采用气相色谱监测所述催化反应的反应物和产物。Preferably, gas chromatography is used to monitor the reactants and products of the catalytic reaction.
本申请的有益效果是:The beneficial effect of this application is:
本申请的Cu-Al-Ni-Co基催化剂包含丰富的活性组分与反应位点(包含多种碱性位点),用作二氧化碳加氢的催化剂具有很好的催化效果,且该催化剂是由废旧电池材料制备而成,实现了废旧电池材料的循环再生利用,具有制备简单、绿色、环保的优势,适合于实际应用。The Cu-Al-Ni-Co-based catalyst of the present application contains abundant active components and reaction sites (including multiple basic sites), and has a good catalytic effect as a catalyst for hydrogenation of carbon dioxide, and the catalyst is It is prepared from waste battery materials, realizes recycling of waste battery materials, has the advantages of simple preparation, green and environmental protection, and is suitable for practical application.
具体为:Specifically:
(1)本申请将废旧电池材料循环再生为催化剂产品,实现了变废为宝的效果。(1) This application recycles waste battery materials into catalyst products, realizing the effect of turning waste into treasure.
(2)本申请的Cu-Al-Ni-Co基催化剂上有丰富的还原位点与碱性位点,用于将二氧化碳转化为甲醇的活性较好,既能循环再生废旧电池材料,又能够将二氧化碳综合利用并再合成了化工增值产品(甲醇燃料)。(2) The Cu-Al-Ni-Co-based catalyst of the present application is rich in reduction sites and alkaline sites, and has better activity for converting carbon dioxide into methanol, which can recycle waste battery materials and can Carbon dioxide is comprehensively utilized and resynthesized into chemical value-added products (methanol fuel).
(3)本申请的Cu-Al-Ni-Co基催化剂能够在200℃~300℃条件下催化二氧 化碳加氢制得甲醇(燃料),且在240℃~280℃的反应温度下具有较高的选择性和较好的稳定性(即甲醇选择性约为75%,在260℃,60小时的反应条件下表现出良好的稳定性)。(3) The Cu-Al-Ni-Co-based catalyst of the present application can catalyze the hydrogenation of carbon dioxide to produce methanol (fuel) at 200°C to 300°C, and has a higher reaction temperature at 240°C to 280°C Selectivity and better stability (ie methanol selectivity is about 75%, and shows good stability under the reaction conditions of 260° C. for 60 hours).
(4)本申请提供的用二氧化碳合成甲醇的方法包括活化处理,有利于提高Cu-Al-Ni-Co基催化剂在催化反应中的稳定性,进而能提高该催化剂的使用寿命。(4) The method for synthesizing methanol with carbon dioxide provided by the present application includes activation treatment, which is beneficial to improving the stability of the Cu-Al-Ni-Co-based catalyst in the catalytic reaction, thereby increasing the service life of the catalyst.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent to others upon reading and understanding the drawings and detailed description.
附图用来提供对本文技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本文的技术方案,并不构成对本文技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions herein, and constitute a part of the description, and are used together with the embodiments of the application to explain the technical solutions herein, and do not constitute limitations to the technical solutions herein.
图1为实施例1中的Cu-Al-Ni-Co基催化剂的XRD图。FIG. 1 is an XRD pattern of the Cu-Al-Ni-Co-based catalyst in Example 1.
图2为实施例1中的Cu-Al-Ni-Co基催化剂的TEM图。FIG. 2 is a TEM image of the Cu-Al-Ni-Co-based catalyst in Example 1. FIG.
图3为实施例1中的Cu-Al-Ni-Co基催化剂的HRTEM图。3 is an HRTEM image of the Cu-Al-Ni-Co-based catalyst in Example 1.
图4为实施例1中的Cu-Al-Ni-Co基催化剂的反应温度-CO
2转化率曲线。
Figure 4 is the reaction temperature- CO2 conversion rate curve of the Cu-Al-Ni-Co based catalyst in Example 1.
图5为实施例1中的Cu-Al-Ni-Co基催化剂的反应温度-甲醇产率曲线。5 is the reaction temperature-methanol yield curve of the Cu-Al-Ni-Co-based catalyst in Example 1.
图6为实施例1中的Cu-Al-Ni-Co基催化剂的反应温度-甲醇选择性测试结果。Fig. 6 is the reaction temperature-methanol selectivity test result of the Cu-Al-Ni-Co based catalyst in Example 1.
图7为实施例1中的Cu-Al-Ni-Co基催化剂的稳定性测试结果。Fig. 7 is the stability test result of the Cu-Al-Ni-Co based catalyst in Example 1.
以下通过具体的实施例对本申请的内容作进一步详细的说明。The content of the present application will be described in further detail below through specific examples.
实施例1Example 1
一种Cu-Al-Ni-Co基催化剂的制备方法,包括以下步骤:A preparation method of Cu-Al-Ni-Co based catalyst, comprising the following steps:
1)将20g铜铝渣溶于3mol·L
-1硝酸中形成含Cu-Al-Ni-Co的混合溶液(记作溶液A);然后配置3mol·L
-1氨水溶液(记作溶液B);
1) Dissolve 20g of copper-aluminum slag in 3mol L -1 nitric acid to form a mixed solution containing Cu-Al-Ni-Co (referred to as solution A); then configure 3mol L -1 ammonia solution (referred to as solution B) ;
2)采用共沉淀法,在80℃水浴下同时向烧杯中滴加溶液A和溶液B进行反应,并控制溶液A和B的滴加速度,使反应溶液的pH保持在8左右,并将溶液在水浴中连续搅拌3小时后,静置在室温下1小时,得到悬浮液;2) Using the co-precipitation method, drop solution A and solution B into the beaker at the same time in a water bath at 80°C for reaction, and control the dropping speed of solutions A and B to keep the pH of the reaction solution at about 8, and place the solution in After stirring continuously in a water bath for 3 hours, it was left to stand at room temperature for 1 hour to obtain a suspension;
3)将步骤2)得到的悬浮液抽滤,用去离子水清洗,经90℃干燥12小时,600℃焙烧3小时,再经造粒、过筛(20-40目),得到Cu-Al-Ni-Co基催化剂。3) Suction filter the suspension obtained in step 2), wash with deionized water, dry at 90°C for 12 hours, roast at 600°C for 3 hours, then granulate and sieve (20-40 mesh) to obtain Cu-Al -Ni-Co based catalysts.
一种用二氧化碳催化合成甲醇的方法,包括以下步骤:A method for catalytically synthesizing methanol with carbon dioxide, comprising the following steps:
1)催化剂的预活化:将1.5g Cu-Al-Ni-Co基催化剂和4.5g惰性硅砂(20-40目)混合均匀后,一起放入反应器,通入氢气,300℃处理1小时(升温速率为10℃·min
-1,气体流速为50mL·min
-1);
1) Preactivation of the catalyst: Mix 1.5g Cu-Al-Ni-Co-based catalyst and 4.5g inert silica sand (20-40 mesh) evenly, put them into the reactor together, feed hydrogen, and treat at 300°C for 1 hour ( The heating rate is 10°C·min -1 , the gas flow rate is 50mL·min -1 );
2)甲醇的制备:向反应器通入15%CO
2、45%H
2和Ar的混合气体,控制空速为12000h
-1,压力为5Mpa,5℃·min
-1的升温速率,并在200℃~300℃的温度条件下,制得甲醇。
2) Preparation of methanol: feed a mixed gas of 15% CO 2 , 45% H 2 and Ar into the reactor, control the space velocity to 12000h -1 , the pressure to 5Mpa, the heating rate of 5°C·min -1 , and Under the temperature condition of 200℃~300℃, methanol can be produced.
表征和性能测试:Characterization and Performance Testing:
1)实施例1中的Cu-Al-Ni-Co基催化剂经ICP-MS出其元素含量,其结果如表1所示。1) The element content of the Cu-Al-Ni-Co-based catalyst in Example 1 was obtained by ICP-MS, and the results are shown in Table 1.
由表1可知:通过铜铝渣回收处理制得的催化剂中存在较多的Cu(22.66%)、Al(24.13%)、Co(15.17%)和少量的Ni(1.4%),因为H
2主要是在Cu和Ni进行分解,而CO
2主要是在Al和Co上活化,这表明本申请的Cu-Al-Ni-Co基催化剂有利于将二氧化碳转化为甲醇。
It can be seen from Table 1 that there are more Cu (22.66%), Al (24.13%), Co (15.17%) and a small amount of Ni (1.4%) in the catalyst prepared by recycling copper-aluminum slag, because H2 mainly is decomposed on Cu and Ni, while CO2 is mainly activated on Al and Co, which indicates that the Cu-Al-Ni-Co-based catalyst of the present application is beneficial for the conversion of carbon dioxide to methanol.
表1实施例1中的Cu-Al-Ni-Co基催化剂的元素含量The elemental content of the Cu-Al-Ni-Co-based catalyst in Table 1 Example 1
2)实施例1中的Cu-Al-Ni-Co基催化剂的X射线衍射谱图(XRD图),如图1所示。2) The X-ray diffraction spectrum (XRD pattern) of the Cu-Al-Ni-Co-based catalyst in Example 1, as shown in FIG. 1 .
由图1可知:Cu-Al-Ni-Co基催化剂中的组分主要以氧化物形式存在,在35.5°、38.75°和48.75°处出现的的衍射峰,归属于CuO(PDF#72-0629);在35.16°、58.24°和68.18°处出现的衍射峰,归属于Al
2O
3(PDF#75-0786);同时还可以明细观察到NiO(PDF#87-0712)和Co
3O
4(PDF#76-1802)的特征衍射峰。这表明本申请利用废旧电池的铜铝渣能够得到含有CuO、Co
3O
4、Al
2O
3和NiO的Cu-Al-Ni-Co基催化剂。其中,CuO和NiO物质对在二氧化碳还原后将催化剂上的氢气有解离作用,而Al
2O
3和Co
3O
4对反应物CO
2有吸附作用。进一步分析,从动力学角度来看,增强CO
2的吸附作用和氢气的解离作用有利于甲醇的生成。
It can be seen from Figure 1 that the components in the Cu-Al-Ni-Co-based catalyst mainly exist in the form of oxides, and the diffraction peaks appearing at 35.5°, 38.75° and 48.75° belong to CuO (PDF#72-0629 ); the diffraction peaks at 35.16°, 58.24° and 68.18° are attributed to Al 2 O 3 (PDF#75-0786); NiO (PDF#87-0712) and Co 3 O 4 can also be observed in detail (PDF #76-1802) characteristic diffraction peak. This shows that the present application can obtain a Cu-Al-Ni-Co-based catalyst containing CuO, Co 3 O 4 , Al 2 O 3 and NiO by using the copper-aluminum slag of the waste battery. Among them, CuO and NiO species have dissociation effect on the hydrogen gas on the catalyst after carbon dioxide reduction, while Al 2 O 3 and Co 3 O 4 have adsorption effect on reactant CO 2 . Further analysis, from a kinetic point of view, enhanced CO2 adsorption and hydrogen dissociation are beneficial to the formation of methanol.
3)实施例1中的Cu-Al-Ni-Co基催化剂的透射电镜(TEM)图和高倍率的透射电镜(HRTEM)图,分别如图2和图3所示。3) The transmission electron microscope (TEM) image and high magnification transmission electron microscope (HRTEM) image of the Cu-Al-Ni-Co-based catalyst in Example 1 are shown in Figure 2 and Figure 3, respectively.
由图2和图3可知:图2中的深色部分主要是CuO分布的区域,可以观察到CuO分布在Cu-Al-Ni-Co基催化剂上,CuO在催化剂的分散度较好,有助于H
2的解离,从而促进甲醇的合成。对于深色的区域分析进一步放大,在图3中可观察到明显的CuO的(-1 1 1)晶面,且晶面间距为2.522nm,进一步验证了Cu-Al-Ni-Co基催化剂上具有分散性和结晶度良好的CuO物相。
It can be seen from Figure 2 and Figure 3 that the dark part in Figure 2 is mainly the area where CuO is distributed, and it can be observed that CuO is distributed on the Cu-Al-Ni-Co-based catalyst, and the dispersion of CuO in the catalyst is good, which helps In the dissociation of H2 , thereby promoting the synthesis of methanol. For the analysis of the dark area, the obvious (-1 1 1) crystal plane of CuO can be observed in Figure 3, and the crystal plane spacing is 2.522nm, which further verifies that the Cu-Al-Ni-Co-based catalyst has CuO phase with good dispersion and crystallinity.
4)采用二氧化碳催化合成甲醇的方法的反应条件,从200℃升温至300℃,测得实施例1中的Cu-Al-Ni-Co基催化剂在不同反应温度条件下的催化活性,(活性的评价指标为:CO
2转化率、甲醇的产率和甲醇选择性),其结果如图4、图5和图6所示。将Cu-Al-Ni-Co基催化剂置于260℃,连续反应60小时,得到实施例1中的Cu-Al-Ni-Co基催化剂稳定性测试结果,如图7所示。
4) Using the reaction conditions of the method for catalytically synthesizing methanol with carbon dioxide, the temperature was raised from 200°C to 300°C, and the catalytic activity of the Cu-Al-Ni-Co-based catalyst in Example 1 was measured under different reaction temperature conditions, (active Evaluation indicators are: CO2 conversion rate, methanol yield and methanol selectivity), and the results are shown in Figure 4, Figure 5 and Figure 6. The Cu-Al-Ni-Co-based catalyst was placed at 260° C. and reacted continuously for 60 hours to obtain the stability test results of the Cu-Al-Ni-Co-based catalyst in Example 1, as shown in FIG. 7 .
由图4、图5和图6可知:在200℃~260℃的条件下,随着反应温度的升高,CO
2转化率和甲醇产率迅速升高;在260℃~300℃的条件下,随着反应温度的升高,CO
2转化率呈现缓慢增加的趋势(300℃时CO
2转化率为9.8%),甲醇产率呈现缓慢下降的趋势(260℃时甲醇产率为64.8%);在200℃~300℃条件下,甲醇的选择性不断下降,综合来看,Cu-Al-Ni-Co基催化剂在260℃左右进行甲醇的合成较为经济(甲醇的选择性约为75%)。该催化剂在260℃的反应条件下,虽然CO
2转化率为9.8%,但是其有64.8%的甲醇产率,能够实现捕获二氧化碳并将其再生为经济价值更高的甲醇产品的效果。
It can be seen from Figure 4, Figure 5 and Figure 6 that: under the condition of 200°C to 260°C, with the increase of reaction temperature, the conversion rate of CO2 and methanol yield increased rapidly; under the condition of 260°C to 300°C , with the increase of reaction temperature, the CO2 conversion rate showed a slowly increasing trend ( CO2 conversion rate was 9.8% at 300 °C), and the methanol yield showed a slow decreasing trend (260 °C methanol yield rate was 64.8%) ; Under the condition of 200°C to 300°C, the selectivity of methanol continues to decrease. In general, Cu-Al-Ni-Co-based catalysts are more economical to synthesize methanol at about 260°C (the selectivity of methanol is about 75%) . Under the reaction conditions of 260°C, although the conversion rate of CO2 is 9.8%, the catalyst has a methanol yield of 64.8%, which can achieve the effect of capturing carbon dioxide and regenerating it into methanol products with higher economic value.
由图7可知:Cu-Al-Ni-Co基催化剂在260℃条件下进行60小时的稳定性测试,发现其催化剂的稳定性良好,其CO
2转化率稳定维持在8%左右,甲醇的产率也能稳定维持在75%左右,适合于甲醇的实际生产与应用。
It can be seen from Figure 7 that the Cu-Al-Ni-Co based catalyst was tested for 60 hours at 260°C for 60 hours, and it was found that the stability of the catalyst was good, and the conversion rate of CO2 was maintained at about 8%, and the production of methanol was stable. The production rate can also be stably maintained at about 75%, which is suitable for the actual production and application of methanol.
实施例2Example 2
一种Cu-Al-Ni-Co基催化剂的制备方法,包括以下步骤:A preparation method of Cu-Al-Ni-Co based catalyst, comprising the following steps:
1)将20g铜铝渣溶于2mol·L
-1硝酸中形成含Cu-Al-Ni-Co的混合溶液(记作溶液A);然后配置2mol·L
-1氨水溶液(记作溶液B);
1) Dissolve 20g of copper-aluminum slag in 2mol L -1 nitric acid to form a mixed solution containing Cu-Al-Ni-Co (referred to as solution A); then configure 2mol L -1 ammonia solution (referred to as solution B) ;
2)采用共沉淀法,在60℃水浴下同时向烧杯中滴加溶液A和溶液B进行反应,并控制溶液A和B的滴加速度,使反应溶液的pH保持在7左右,并将溶 液在水浴中连续搅拌2小时后,静置在室温下1小时,得到悬浮液;2) Using the co-precipitation method, drop solution A and solution B into the beaker at the same time in a 60°C water bath for reaction, and control the dropping speed of solutions A and B to keep the pH of the reaction solution at about 7, and place the solution in After continuous stirring in a water bath for 2 hours, it was left to stand at room temperature for 1 hour to obtain a suspension;
3)将步骤2)得到的悬浮液抽滤,用去离子水清洗,经100℃干燥12小时,500℃焙烧3小时,再经造粒、过筛(20-40目),得到Cu-Al-Ni-Co基催化剂。3) Suction filter the suspension obtained in step 2), wash with deionized water, dry at 100°C for 12 hours, and roast at 500°C for 3 hours, then granulate and sieve (20-40 mesh) to obtain Cu-Al -Ni-Co based catalysts.
一种用二氧化碳催化合成甲醇的方法,包括以下步骤:A method for catalytically synthesizing methanol with carbon dioxide, comprising the following steps:
1)催化剂的预活化:将1g Cu-Al-Ni-Co基催化剂和3g惰性硅砂(20-40目)混合均匀后,一起放入反应器,通入氢气,300℃处理1小时(升温速率为10℃·min
-1,气体流速为50mL·min
-1);
1) Pre-activation of the catalyst: mix 1g of Cu-Al-Ni-Co-based catalyst and 3g of inert silica sand (20-40 mesh) evenly, put them into the reactor together, pass in hydrogen, and treat at 300°C for 1 hour (heating rate 10°C·min -1 , the gas flow rate is 50mL·min -1 );
2)甲醇的制备:向反应器通入15%CO
2、45%H
2和Ar的混合气体,控制空速为10000h
-1,压力为3Mpa,5℃·min
-1的升温速率,并在200~300℃的温度条件下,制得甲醇。
2) Preparation of methanol: feed a mixed gas of 15% CO 2 , 45% H 2 and Ar into the reactor, control the space velocity to 10000h -1 , the pressure to 3Mpa, the heating rate of 5°C·min -1 , and Under the temperature condition of 200~300℃, methanol can be produced.
经测试,本实施例制备的催化剂和实施例1制备的催化剂的物相组成和性能(260℃甲醇的产量为63.5%)均十分接近。After testing, the phase composition and performance of the catalyst prepared in this example and the catalyst prepared in Example 1 (the yield of methanol at 260° C. is 63.5%) are very close.
实施例3Example 3
一种Cu-Al-Ni-Co基催化剂的制备方法,包括以下步骤:A preparation method of Cu-Al-Ni-Co based catalyst, comprising the following steps:
1)将20g铜铝渣溶于1mol·L
-1硝酸中形成含Cu-Al-Ni-Co的混合溶液(记作溶液A);然后配置1mol·L
-1氨水溶液(记作溶液B);
1) Dissolve 20g of copper-aluminum slag in 1mol L -1 nitric acid to form a mixed solution containing Cu-Al-Ni-Co (referred to as solution A); then configure 1mol L -1 ammonia solution (referred to as solution B) ;
2)采用共沉淀法,在50℃水浴下,通过同时向烧杯中滴加溶液A和溶液B进行反应,并控制溶液A和B的滴加速度,使反应溶液的pH保持在6左右,并将溶液在水浴中连续搅拌3小时后,静置在室温下2小时,得到悬浮液;2) Adopt co-precipitation method, under 50 ℃ water bath, react by dropping solution A and solution B into the beaker at the same time, and control the dropping speed of solutions A and B, keep the pH of the reaction solution at about 6, and put After the solution was continuously stirred in a water bath for 3 hours, it was left standing at room temperature for 2 hours to obtain a suspension;
3)将步骤2)得到的悬浮液抽滤,用去离子水清洗,经80℃干燥12小时,在400℃焙烧3小时,再经造粒、过筛(20-40目),得到Cu-Al-Ni-Co基催化剂。3) Suction filter the suspension obtained in step 2), wash with deionized water, dry at 80°C for 12 hours, roast at 400°C for 3 hours, then granulate and sieve (20-40 mesh) to obtain Cu- Al-Ni-Co based catalysts.
一种用二氧化碳催化合成甲醇的方法,包括以下步骤:A method for catalytically synthesizing methanol with carbon dioxide, comprising the following steps:
1)催化剂的预活化:将0.5g催化剂和1.5g惰性硅砂(20-40目)混合均匀后,一起放入反应器,通入氢气,300℃处理2小时(升温速率为10℃·min
-1,气体流速为50mL·min
-1);
1) Preactivation of the catalyst: Mix 0.5g of the catalyst and 1.5g of inert silica sand (20-40 mesh) evenly, put them into the reactor together, pass in hydrogen, and treat at 300°C for 2 hours (the heating rate is 10°C·min - 1 , the gas flow rate is 50mL·min -1 );
2)甲醇的制备:向反应器通入15%CO
2、45%H
2和Ar的混合气体,控制空速为6000h
-1,压力为2Mpa,10℃·min
-1的升温速率,并在200~300℃的温度条件下,制得甲醇。
2) Preparation of methanol: feed a mixed gas of 15% CO 2 , 45% H 2 and Ar into the reactor, control the space velocity to 6000h -1 , the pressure to 2Mpa, the heating rate of 10°C·min -1 , and Under the temperature condition of 200~300℃, methanol can be produced.
经测试,本实施例制备的Cu-Al-Ni-Co基催化剂和实施例1制备的催化剂的物相组成和性能(260℃甲醇的产量为64.2%)均十分接近。After testing, the phase composition and performance of the Cu-Al-Ni-Co-based catalyst prepared in this example and the catalyst prepared in Example 1 (methanol yield at 260° C. is 64.2%) are very similar.
对比例comparative example
本对比例提供的一种Cu-Al-Ni-Co基催化剂的制备方法,与实施例的区别在于:只是简单活化处理了铜铝渣,其具体包括以下步骤:The difference between the preparation method of a Cu-Al-Ni-Co-based catalyst provided in this comparative example and the examples is that the copper-aluminum slag is simply activated and treated, and it specifically includes the following steps:
将1.5g铜铝渣和4.5g惰性硅砂(20-40目)混合均匀后,一起放入反应器,通入氢气,300℃处理1小时(升温速率为10℃·min
-1,气体流速为50mL·min
-
1),得到催化剂。
After mixing 1.5g of copper-aluminum slag and 4.5g of inert silica sand (20-40 mesh) evenly, put them into the reactor together, inject hydrogen gas, and treat at 300°C for 1 hour (the heating rate is 10°C·min -1 , and the gas flow rate is 50mL·min - 1 ) to obtain the catalyst.
将本对比例中催化剂进行性能测试,具体的测试条件与实施例中甲醇制备的条件相同。The performance test of the catalyst in this comparative example is carried out, and the specific test conditions are the same as those for methanol production in the examples.
通过性能测试可知:收集的反应产物中没有甲醇,而且CO
2转化率为零,这说明对比例中仅使用简单的活化处理得到的催化剂并不具有捕捉、收集、存储和转化CO
2的能力,更无法将废旧电池材料(铜铝渣)进行资源再生,且无法得到能够将二氧化碳转化为甲醇燃料的催化剂。
Through the performance test, it can be seen that there is no methanol in the collected reaction products, and the conversion rate of CO2 is zero, which shows that the catalyst obtained by only using simple activation treatment in the comparative example does not have the ability to capture, collect, store and convert CO2 , What's more, it is impossible to regenerate waste battery materials (copper and aluminum slag), and it is impossible to obtain a catalyst that can convert carbon dioxide into methanol fuel.
如无特殊说明,实施例1~3中采用二氧化碳催化合成甲醇的方法和对比例 的性能测试中反应物(氢气和二氧化碳)和产物(甲醇)的量,均采用带有TCD(热导检测器)和FID(氢火焰检测器)的气相色谱仪(Agilent Technologies 6890 USA)测试与分析。If there is no special instructions, the amount of reactants (hydrogen and carbon dioxide) and product (methanol) in the method for the catalytic synthesis of methanol using carbon dioxide and the performance test of the comparative examples in Examples 1 to 3, all adopt a TCD (thermal conductivity detector) ) and FID (hydrogen flame detector) gas chromatograph (Agilent Technologies 6890 USA) test and analysis.
上述实施例为本申请较佳的实施方式,但本申请的实施方式并不受上述实施例的限制,其他的任何未背离本申请的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本申请的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the application, but the implementation mode of the application is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present application.
Claims (11)
- 一种Cu-Al-Ni-Co基催化剂,其中,所述Cu-Al-Ni-Co基催化剂的组成包括CuO、Al 2O 3、Co 3O 4和NiO。 A Cu-Al-Ni-Co based catalyst, wherein the composition of the Cu-Al-Ni-Co based catalyst includes CuO, Al 2 O 3 , Co 3 O 4 and NiO.
- 根据权利要求1所述的Cu-Al-Ni-Co基催化剂,其中:所述Cu-Al-Ni-Co基催化剂中Cu、Al、Ni和Co原子的质量百分含量为:Cu-Al-Ni-Co-based catalyst according to claim 1, wherein: the mass percentage of Cu, Al, Ni and Co atoms in the Cu-Al-Ni-Co-based catalyst is:Cu:20%-24%;Cu: 20%-24%;Al:22%-26%;Al: 22%-26%;Ni:1%-2%;Ni: 1%-2%;Co:13%-18%。Co: 13%-18%.
- 根据权利要求1或2所述的Cu-Al-Ni-Co基催化剂,其中:所述Cu-Al-Ni-Co基催化剂的组成还包括MnO 2、Li 2O和Fe 2O 3。 The Cu-Al-Ni-Co-based catalyst according to claim 1 or 2, wherein: the composition of the Cu-Al-Ni-Co-based catalyst further includes MnO 2 , Li 2 O and Fe 2 O 3 .
- 一种Cu-Al-Ni-Co基催化剂的制备方法,其中,包括以下步骤:A kind of preparation method of Cu-Al-Ni-Co base catalyst, wherein, comprise the following steps:将锂离子电池回收过程中产生的铜铝渣溶于酸,再加入碱进行共沉淀反应,再将得到的沉淀物分离出来后进行焙烧,即得Cu-Al-Ni-Co基催化剂。Dissolving the copper-aluminum slag produced in the lithium-ion battery recycling process in acid, adding alkali to carry out co-precipitation reaction, and then separating the obtained precipitate and roasting to obtain a Cu-Al-Ni-Co-based catalyst.
- 根据权利要求4所述的Cu-Al-Ni-Co基催化剂的制备方法,其中:所述铜铝渣中铜、铝、钴和镍的质量比为(8~30)∶(10~30)∶(5~20)∶1。The preparation method of Cu-Al-Ni-Co-based catalyst according to claim 4, wherein: the mass ratio of copper, aluminum, cobalt and nickel in the copper-aluminum slag is (8~30): (10~30) :(5~20):1.
- 根据权利要求4所述的Cu-Al-Ni-Co基催化剂的制备方法,其中:所述酸为硝酸、盐酸、硫酸、磷酸和氢氟酸中的一种或多种;所述碱为氨水、氢氧化钠、氢氧化钾、碳酸氢钠和碳酸钠中的一种或多种。The preparation method of Cu-Al-Ni-Co-based catalyst according to claim 4, wherein: the acid is one or more of nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid and hydrofluoric acid; the alkali is ammonia water , sodium hydroxide, potassium hydroxide, sodium bicarbonate and sodium carbonate in one or more.
- 根据权利要求6所述的Cu-Al-Ni-Co基催化剂的制备方法,其中:所述酸溶液的浓度为1~3mol/L,所述碱溶液的浓度为1~3mol/L。The preparation method of Cu-Al-Ni-Co based catalyst according to claim 6, wherein: the concentration of the acid solution is 1-3 mol/L, and the concentration of the alkali solution is 1-3 mol/L.
- 根据权利要求4至6任一项所述的Cu-Al-Ni-Co基催化剂的制备方法,其中:所述共沉淀反应在温度30℃~90℃、pH=5~11的条件下进行,反应时间为 1h~5h。The method for preparing a Cu-Al-Ni-Co-based catalyst according to any one of claims 4 to 6, wherein: the co-precipitation reaction is carried out at a temperature of 30°C to 90°C and a pH of 5 to 11, The reaction time is 1h~5h.
- 根据权利要求4至6任一项所述的Cu-Al-Ni-Co基催化剂的制备方法,其中:所述焙烧的温度为300℃~700℃,焙烧时间为0.5h~5h。The preparation method of Cu-Al-Ni-Co based catalyst according to any one of claims 4 to 6, wherein: the temperature of the calcination is 300°C-700°C, and the calcination time is 0.5h-5h.
- 一种用二氧化碳合成甲醇的方法,其中,包括如下步骤:A method for synthesizing methanol with carbon dioxide, comprising the steps of:1)将权利要求1~3中任意一项所述的Cu-Al-Ni-Co基催化剂装入反应器中,通入还原性气体进行活化处理;1) The Cu-Al-Ni-Co-based catalyst described in any one of claims 1 to 3 is loaded into a reactor, and a reducing gas is introduced to carry out activation treatment;2)向反应器中通入二氧化碳和氢气,进行催化反应,得到甲醇。2) Feeding carbon dioxide and hydrogen into the reactor for catalytic reaction to obtain methanol.
- 根据权利要求9所述的用二氧化碳合成甲醇的方法,其中:步骤1)中所述活化处理的温度为300℃~400℃;步骤2)中所述催化反应的温度为200℃~300℃。The method for synthesizing methanol with carbon dioxide according to claim 9, wherein: the activation treatment temperature in step 1) is 300°C-400°C; the catalytic reaction temperature in step 2) is 200°C-300°C.
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CA2635312A1 (en) * | 2008-06-19 | 2009-12-19 | University Of Saskatchewan | Catalyst for production of synthesis gas |
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WO2021262922A1 (en) * | 2020-06-25 | 2021-12-30 | Air Company Holdings, Inc. | Modified copper-zinc catalysts and methods for alcohol production from carbon dioxide |
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US4659742A (en) * | 1982-03-26 | 1987-04-21 | Institut Francais Du Petrol | Process for manufacturing a mixture of methanol and higher alcohols from synthesis gas |
CA2635312A1 (en) * | 2008-06-19 | 2009-12-19 | University Of Saskatchewan | Catalyst for production of synthesis gas |
CN104645991A (en) * | 2015-02-09 | 2015-05-27 | 天津大学 | Preparation method and application of mixed oxide-doped nano copper-cobalt alloy catalyst |
WO2021262922A1 (en) * | 2020-06-25 | 2021-12-30 | Air Company Holdings, Inc. | Modified copper-zinc catalysts and methods for alcohol production from carbon dioxide |
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