WO2023142306A1 - Battery top cover, battery module and battery pack - Google Patents

Battery top cover, battery module and battery pack Download PDF

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Publication number
WO2023142306A1
WO2023142306A1 PCT/CN2022/092603 CN2022092603W WO2023142306A1 WO 2023142306 A1 WO2023142306 A1 WO 2023142306A1 CN 2022092603 W CN2022092603 W CN 2022092603W WO 2023142306 A1 WO2023142306 A1 WO 2023142306A1
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WO
WIPO (PCT)
Prior art keywords
limiting
groove
terminal
battery
top cover
Prior art date
Application number
PCT/CN2022/092603
Other languages
French (fr)
Chinese (zh)
Inventor
励建炬
Original Assignee
深圳市科达利实业股份有限公司
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Publication date
Application filed by 深圳市科达利实业股份有限公司 filed Critical 深圳市科达利实业股份有限公司
Publication of WO2023142306A1 publication Critical patent/WO2023142306A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/148Lids or covers characterised by their shape
    • H01M50/15Lids or covers characterised by their shape for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/564Terminals characterised by their manufacturing process
    • H01M50/567Terminals characterised by their manufacturing process by fixing means, e.g. screws, rivets or bolts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of batteries, for example, to a battery top cover, a battery module and a battery pack.
  • the battery top cover is one of the components of the battery module. It is generally composed of a cover plate, a plastic casing and terminals. The poles of the battery pass through the cover plate, plastic casing and terminals in turn.
  • the battery top cover in the related art generally has a first groove on the cover plate, and the plastic shell has an upper end surface. and the lower end surface, wherein the lower end surface is protruded with a first boss, and the first boss is plugged into the first groove, thereby restricting the rotation of the plastic shell relative to the cover plate, but there is a problem that it is impossible to restrict the terminal relative to the plastic
  • the related art provides a cell top cover.
  • a second boss is protruded on the upper end surface of the plastic shell, and a second groove is provided on the terminal.
  • the second boss Inserted into the second groove, thereby restricting the rotation of the terminal relative to the plastic shell.
  • the same problem is that the hardness of the plastic material is low.
  • the first boss, the second boss and the plastic shell need to be integrally processed by injection molding, etc., when it is necessary to improve the structural strength of the first boss and the second boss, it is necessary to integrate the entire plastic shell, the first Both the boss and the second boss are integrally manufactured by materials with relatively high hardness, resulting in waste of materials, difficult processing and replacement, and high cost.
  • the present application provides a battery top cover, which can limit the rotation of the shell and the terminals relative to the cover plate. At the same time, the assembly process is simple and easy to replace. Different limits can be selected according to the torque on the shell and the terminals. bit pin.
  • a battery top cover comprising:
  • the cover plate has a first limiting groove
  • the terminal has a second limiting groove, and the cover plate and the terminal are respectively connected to both sides of the housing;
  • the limiting pin passes through the housing and is inserted into the first limiting groove and the second limiting groove at the same time.
  • Fig. 1 is a schematic diagram of the explosion structure of the battery top cover in the embodiment of the present application
  • Fig. 2 is a schematic diagram of an assembly structure of the battery top cover in the embodiment of the present application.
  • Fig. 3 is a schematic diagram of another assembly structure of the battery top cover in the embodiment of the present application.
  • Fig. 4 is a schematic diagram of another assembly structure of the battery top cover in the embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a battery module in an embodiment of the present application.
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
  • connection can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
  • a first feature being "on” or “under” a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the battery top cover is generally composed of a cover plate, a plastic case and a terminal.
  • the method of restricting the rotation of the plastic case and the terminal relative to the cover plate is to protrude a first boss on the lower end surface of the plastic case, and the first boss is plugged into the The first groove opened on the cover plate, or on this basis, a second boss is protruded on the upper surface of the shell, and the second boss is plugged into the second groove opened on the terminal, thereby limiting the plastic shell relative
  • the hardness of the plastic material is low, and the anti-rotation effect is not good when the plastic shell is subjected to a large torque.
  • the first boss, the second boss and the plastic shell need to be integrally processed by injection molding, etc., resulting in waste of materials, difficult processing and replacement, and high cost.
  • this embodiment provides a battery top cover, which can limit the rotation of the shell and the terminals relative to the cover plate, and at the same time, the assembly process is simple and easy to replace.
  • Different limit pins can be selected according to the torque on the shell and the terminals. , can be used in the field of battery technology.
  • FIG. 1 shows a schematic diagram of an exploded structure of a battery top cover in an embodiment of the present application.
  • the battery top cover includes a cover plate 1, a casing 2 and a terminal 3, and the cover plate 1, the casing 2 and the terminal 3 are connected in sequence, wherein the cover plate 1 and the terminal 3 are respectively connected to both sides of the casing 2, for example,
  • the cover plate 1 , the case 2 and the terminal 3 are sequentially abutted against each other.
  • the housing 2 is made of insulating material, which may be plastic material, such as polyphenylene sulfide (PPS) plastic material, which has good electrical insulation.
  • PPS polyphenylene sulfide
  • the cover plate 1 has a first installation hole 101
  • the housing 2 has a second installation hole 102
  • the terminal 3 has a third installation hole 103
  • the pole passes through the first installation hole 101, the second installation hole 102 and the third installation hole 103 in sequence .
  • the platform 13 is a part of the cover plate 1.
  • the platform 13 can be convex, flat or concave. In the embodiment of the present application, the platform 13 is concave to ensure the strength without reducing the thickness of the terminal 3. In the case of , reduce the height from the upper surface of the terminal 3 to the upper surface of the cover plate 1 to meet the size requirements.
  • FIG. 2 shows a schematic diagram of an assembly structure of a battery top cover in an embodiment of the present application.
  • the battery top cover also includes a limit pin 4, the cover plate 1 has a first limit groove 11, the terminal 3 has a second limit groove 31, the limit pin 4 passes through the casing 2 and is inserted into the first limit groove at the same time.
  • the limiting groove 11 and the second limiting groove 31 Therefore, the limit pin 4 can limit the rotation of the housing 2 relative to the cover plate 1 and the terminal 3 relative to the housing 2 , and the assembly process is simple.
  • the limit pin 4 is processed and formed separately, the limit pin 4 can be made of materials with different hardnesses according to the torque on the shell 2 and the terminal 3. Compared with the related one-piece battery top cover, only Separately processing the limit pins 4 with different hardnesses can greatly increase the torsional force of carrying torsion.
  • the hardness of the material of the limit pin 4 is greater than that of the shell 2, which is used to withstand torque.
  • the material hardness of the limiting pin 4 is also greater than the material hardness of the cover plate 1 and the terminal 3, so as to improve the connection strength.
  • the material of the above-mentioned limiting pin 4 can be selected as ceramic material, which has the advantages of high hardness, high insulation resistivity, small dielectric constant, and oxidation resistance.
  • the poles since poles are generally required to be provided on the top cover of the battery, the poles pass through the first mounting hole 101, the second mounting hole 102 and the third mounting hole 103 in turn and are connected to the cover plate 1, the casing 2 and the terminal 3 respectively. , the shell 2 and the terminal 3 can be prevented from rotating relative to the cover plate 1 through the pole and a limit pin 4 .
  • the limit pin 4 is provided with a plurality, and the first limit groove 11 and the second limit groove 31 also have a plurality respectively, and the number and limit The number of pin 4 is the same.
  • the plurality of limiting pins 4 respectively pass through different positions of the housing 2 and are respectively inserted into the plurality of first limiting slots 11 , and are respectively inserted into the plurality of second limiting slots 31 .
  • the plurality of limit pins 4 are symmetrically distributed with respect to the center of the first mounting hole 101 , the second mounting hole 102 or the third mounting hole 103 , so that the housing 2 or the terminal 3 is evenly stressed when subjected to torque.
  • the shell 2 is inserted into the cover 1 and/or the terminal 3 to prevent the shell 2 from rotating relative to the cover 1 and/or the terminal 3 relative to the shell 2 . Its structure is described below.
  • FIG. 3 is a schematic diagram of another assembly structure of the battery top cover in the embodiment of the present application.
  • an exemplary structure thereof is that the housing 2 is protruded with a limiting boss 5 , and the limiting boss 5 is plugged into the third limiting groove opened on the cover plate 1 and/or the third limiting groove opened on the terminal 3 .
  • the fourth limiting groove 32 In this embodiment, only the limiting boss 5 is inserted into the fourth limiting groove 32 as an example. In other embodiments, the limiting boss 5 can also be inserted into the third limiting groove, or Other structures, no longer enumerate.
  • the limiting protrusion 5 is disposed on the side of the shell 2 close to the terminal 3 and plugged into the fourth limiting groove 32 to limit the rotation between the terminal 3 and the shell 2 .
  • a plurality of limiting bosses 5 are provided, for example, a plurality of limiting bosses 5 are distributed symmetrically with respect to the center of the first installation hole 101, the second installation hole 102 or the third installation hole 103, and its effect and setting The effects of multiple limit pins 4 are similar and will not be repeated here.
  • Fig. 4 is a schematic diagram showing another assembly structure of the battery top cover in the embodiment of the present application.
  • another exemplary structure thereof is that the housing 2 is protruded with a limiting boss 5, and the limiting boss 5 is inserted into the first limiting groove 11 and/or the second limiting groove 31 , the limiting boss 5 has a limiting hole 51 , and the limiting pin 4 passes through the limiting hole 51 .
  • the limiting boss 5 is inserted into the second limiting groove 31 as an example. In other embodiments, the limiting boss 5 can also be inserted into the first limiting groove 11, or other structures. enumerate.
  • the maximum torque position of the battery top cover is the connection position between the limit pin 4 and the cover plate 1 and the connection position between the limit boss 5 and the terminal 3, by setting the limit pin 4 in the limit hole 51, not only The connection strength between the limiting pin 4 and the first limiting groove 11 can be increased, and the structural strength of the limiting boss 5 can also be improved.
  • the limit pin 4 is spaced apart from the bottom wall of the second limit groove 31, since the limit boss 5 is arranged on the side of the housing 2 close to the terminal 3 and inserted into the second limit groove 31, it can prevent The expansion of the limit pin 4 leads to structural damage of the terminal 3 .
  • the cover plate 1 has a first accommodating groove 12 , and the housing 2 is plugged into the first accommodating groove 12 . Rotation between the shell 2 and the cover plate 1 can be limited by the plug-in fit between the shell 2 and the first receiving groove 12 .
  • the housing 2 has a second receiving groove 21 , and the terminal 3 is plugged into the second receiving groove 21 .
  • the rotation of the terminal 3 relative to the housing 2 can be restricted by the plug-in fit between the terminal 3 and the second receiving groove 21 , and at the same time, the housing 2 can wrap the terminal 3 and protect the side wall of the terminal 3 .
  • the first limiting groove 11 and the second limiting groove 31 are cylindrical grooves, the limiting pin 4 is cylindrical, and/or the limiting hole 51 is a round hole, and the structure is simple , easy to assemble.
  • the first limiting groove 11 is a square groove, and/or the second limiting groove 31 is a square groove.
  • the limit pin 4 is square, and the rotation of the limit pin 4 or the limit boss 5 can be limited by the first limit groove 11 and/or the second limit groove 31, so as to improve the structural strength.
  • the limit hole 51 is a square hole, and the relative rotation of the limit pin 4 relative to the limit boss 5 can be limited by the insertion fit between the limit pin 4 and the limit hole 51 .
  • FIG. 5 shows a schematic structural diagram of a battery module in an embodiment of the present application.
  • this embodiment also provides a battery module, including the above-mentioned battery top cover.
  • the terminals 3 of the battery top cover of the battery module, the casing 2 and the cover plate 1 are less likely to be opposed to each other.
  • the rotation makes the battery module not easy to be damaged during the installation process, and improves the stability of the connection.
  • This embodiment also provides a battery pack, including the above-mentioned battery module, and the number of the battery module may be at least one.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Mounting, Suspending (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

The present application belongs to the technical field of batteries. Disclosed is a battery top cover, which comprises a cover plate, a shell, a terminal and limiting pins, the cover plate, the shell and the terminal being sequentially connected. The cover plate is provided with first limiting recesses, the terminal is provided with second limiting recesses, and the first limiting recesses and the second limiting recesses are arranged to be in plug fit with the limiting pins. The limiting pins pass through the shell and are inserted into the first limiting recesses and the second limiting recesses.

Description

一种电池顶盖、电池模组及电池包Battery top cover, battery module and battery pack
本申请要求在2022年1月27日提交中国专利局、申请号为202220244514.1的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application with application number 202220244514.1 filed with the China Patent Office on January 27, 2022, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及电池技术领域,例如涉及一种电池顶盖、电池模组及电池包。The present application relates to the technical field of batteries, for example, to a battery top cover, a battery module and a battery pack.
背景技术Background technique
电池顶盖是电池模组的组成部分之一,一般由盖板、塑胶外壳以及端子组成,电池的极柱依次穿过盖板、塑胶外壳和端子。The battery top cover is one of the components of the battery module. It is generally composed of a cover plate, a plastic casing and terminals. The poles of the battery pass through the cover plate, plastic casing and terminals in turn.
由于塑胶外壳与端子容易相对于盖板发生转动,需要限制塑胶外壳以及端子相对于盖板的转动,相关技术中的电池顶盖一般是在盖板上开设第一凹槽,塑胶外壳具有上端面与下端面,其中下端面凸设有第一凸台,第一凸台插接于第一凹槽,从而限制塑胶外壳相对于盖板的转动,但存在的问题是,无法限制端子相对于塑胶外壳的转动;且由于塑胶材料的硬度较低,导致在塑胶外壳受到较大扭矩时,止转效果不好。Since the plastic shell and terminals are easy to rotate relative to the cover plate, it is necessary to restrict the rotation of the plastic shell and terminals relative to the cover plate. The battery top cover in the related art generally has a first groove on the cover plate, and the plastic shell has an upper end surface. and the lower end surface, wherein the lower end surface is protruded with a first boss, and the first boss is plugged into the first groove, thereby restricting the rotation of the plastic shell relative to the cover plate, but there is a problem that it is impossible to restrict the terminal relative to the plastic The rotation of the shell; and because the hardness of the plastic material is low, when the plastic shell is subjected to a large torque, the anti-rotation effect is not good.
针对上述问题,相关技术提供了一种电芯顶盖,在相关技术的基础上,在塑胶外壳的上端面上凸设第二凸台,并在端子上开设第二凹槽,第二凸台插接于第二凹槽,从而限制端子相对于塑胶外壳的转动。但同样存在的问题是,塑胶材料的硬度较低。此外,由于需要将第一凸台、第二凸台与塑胶外壳通过注塑等方式一体加工成型,当需要提升第一凸台与第二凸台的结构强度时,需要将整个塑胶外壳、第一凸台与第二凸台均采用硬度较高的材料一体制造,从而造成材料的浪费,不易加工和更换,且成本较高。In view of the above problems, the related art provides a cell top cover. On the basis of the related art, a second boss is protruded on the upper end surface of the plastic shell, and a second groove is provided on the terminal. The second boss Inserted into the second groove, thereby restricting the rotation of the terminal relative to the plastic shell. But the same problem is that the hardness of the plastic material is low. In addition, since the first boss, the second boss and the plastic shell need to be integrally processed by injection molding, etc., when it is necessary to improve the structural strength of the first boss and the second boss, it is necessary to integrate the entire plastic shell, the first Both the boss and the second boss are integrally manufactured by materials with relatively high hardness, resulting in waste of materials, difficult processing and replacement, and high cost.
因此,亟需一种电池顶盖、电池模组及电池包,以解决上述问题。Therefore, there is an urgent need for a battery top cover, a battery module and a battery pack to solve the above problems.
发明内容Contents of the invention
根据本申请的一个方面,本申请提供一种电池顶盖,能够限制外壳以及端子相对于盖板的转动,同时装配过程简单,方便更换,可根据外壳与端子所受扭矩的大小选择不同的限位销。According to one aspect of the present application, the present application provides a battery top cover, which can limit the rotation of the shell and the terminals relative to the cover plate. At the same time, the assembly process is simple and easy to replace. Different limits can be selected according to the torque on the shell and the terminals. bit pin.
本申请采用以下技术方案:This application adopts the following technical solutions:
一种电池顶盖,包括:A battery top cover, comprising:
盖板,具有第一限位槽;The cover plate has a first limiting groove;
外壳;shell;
端子,具有第二限位槽,上述盖板与上述端子分别连接于上述外壳的两侧;The terminal has a second limiting groove, and the cover plate and the terminal are respectively connected to both sides of the housing;
限位销,穿过上述外壳并同时插接于上述第一限位槽与上述第二限位槽。The limiting pin passes through the housing and is inserted into the first limiting groove and the second limiting groove at the same time.
附图说明Description of drawings
图1是本申请实施例中电池顶盖的爆炸结构示意图;Fig. 1 is a schematic diagram of the explosion structure of the battery top cover in the embodiment of the present application;
图2是本申请实施例中电池顶盖的一种装配结构示意图;Fig. 2 is a schematic diagram of an assembly structure of the battery top cover in the embodiment of the present application;
图3是本申请实施例中电池顶盖的另一种装配结构示意图;Fig. 3 is a schematic diagram of another assembly structure of the battery top cover in the embodiment of the present application;
图4是本申请实施例中电池顶盖的又一种装配结构示意图;Fig. 4 is a schematic diagram of another assembly structure of the battery top cover in the embodiment of the present application;
图5是本申请实施例中电池模组的结构示意图。FIG. 5 is a schematic structural diagram of a battery module in an embodiment of the present application.
图中:In the picture:
1、盖板;11、第一限位槽;12、第一容纳槽;1. Cover plate; 11. The first limiting groove; 12. The first receiving groove;
2、外壳;21、第二容纳槽;2. Shell; 21. The second storage tank;
3、端子;31、第二限位槽;32、第四限位槽;3. Terminal; 31. The second limiting groove; 32. The fourth limiting groove;
4、限位销;4. Limit pin;
5、限位凸台;51、限位孔;5. Limiting boss; 51. Limiting hole;
101、第一安装孔;102、第二安装孔;103、第三安装孔。101, the first installation hole; 102, the second installation hole; 103, the third installation hole.
具体实施方式Detailed ways
下面结合附图和实施例对本申请作详细说明。The application will be described in detail below in conjunction with the accompanying drawings and embodiments.
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations. It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
电池顶盖一般由盖板、塑胶外壳以及端子组成,相关技术中限制塑胶外壳以及端子相对于盖板转动的方法是在塑胶外壳的下端面凸设第一凸台,第一凸台插接于盖板上开设的第一凹槽,或者是在此基础上,在外壳的上端面凸设第二凸台,第二凸台插接于端子上开设的第二凹槽,从而限制塑胶外壳相对于盖板以及端子相对于塑胶外壳的转动。但是存在的问题是,塑胶材料的硬度较低,在塑胶外壳受到较大扭矩时,止转效果不好。而如果采用硬度较高的材料时,则需要将第一凸台、第二凸台与塑胶外壳通过注塑等方式一体加工成型,导致 材料的浪费,不易加工和更换,且成本较高。The battery top cover is generally composed of a cover plate, a plastic case and a terminal. In the related art, the method of restricting the rotation of the plastic case and the terminal relative to the cover plate is to protrude a first boss on the lower end surface of the plastic case, and the first boss is plugged into the The first groove opened on the cover plate, or on this basis, a second boss is protruded on the upper surface of the shell, and the second boss is plugged into the second groove opened on the terminal, thereby limiting the plastic shell relative For the rotation of the cover plate and the terminal relative to the plastic housing. However, there is a problem that the hardness of the plastic material is low, and the anti-rotation effect is not good when the plastic shell is subjected to a large torque. However, if a material with higher hardness is used, the first boss, the second boss and the plastic shell need to be integrally processed by injection molding, etc., resulting in waste of materials, difficult processing and replacement, and high cost.
针对上述问题,本实施例提供一种电池顶盖,能够限制外壳以及端子相对于盖板的转动,同时装配过程简单,方便更换,可根据外壳与端子所受扭矩的大小选择不同的限位销,可用于电池技术领域。In view of the above problems, this embodiment provides a battery top cover, which can limit the rotation of the shell and the terminals relative to the cover plate, and at the same time, the assembly process is simple and easy to replace. Different limit pins can be selected according to the torque on the shell and the terminals. , can be used in the field of battery technology.
图1示出本申请实施例中电池顶盖的爆炸结构示意图。参照图1,电池顶盖包括盖板1、外壳2以及端子3,盖板1、外壳2以及端子3依次连接,其中盖板1与端子3分别连接于外壳2的两侧,示例性的,盖板1、外壳2以及端子3依次抵接。其中外壳2采用绝缘材料制成,可选为塑胶材料,例如为聚苯硫醚(Polyphenylene sulfide,PPS)塑胶材料,其具有良好的电绝缘性。盖板1具有第一安装孔101,外壳2具有第二安装孔102,端子3具有第三安装孔103,极柱依次穿过第一安装孔101、第二安装孔102以及第三安装孔103。平台13是盖板1的一部分,平台13可以是凸起的、平面的或者凹陷的,在本申请实施例中,平台13是凹陷的,目的是为了在不减薄端子3的厚度且保证强度的情况下,降低端子3上表面至盖板1上表面的高度,以满足尺寸要求。FIG. 1 shows a schematic diagram of an exploded structure of a battery top cover in an embodiment of the present application. Referring to FIG. 1 , the battery top cover includes a cover plate 1, a casing 2 and a terminal 3, and the cover plate 1, the casing 2 and the terminal 3 are connected in sequence, wherein the cover plate 1 and the terminal 3 are respectively connected to both sides of the casing 2, for example, The cover plate 1 , the case 2 and the terminal 3 are sequentially abutted against each other. The housing 2 is made of insulating material, which may be plastic material, such as polyphenylene sulfide (PPS) plastic material, which has good electrical insulation. The cover plate 1 has a first installation hole 101, the housing 2 has a second installation hole 102, the terminal 3 has a third installation hole 103, and the pole passes through the first installation hole 101, the second installation hole 102 and the third installation hole 103 in sequence . The platform 13 is a part of the cover plate 1. The platform 13 can be convex, flat or concave. In the embodiment of the present application, the platform 13 is concave to ensure the strength without reducing the thickness of the terminal 3. In the case of , reduce the height from the upper surface of the terminal 3 to the upper surface of the cover plate 1 to meet the size requirements.
图2示出本申请实施例中电池顶盖的一种装配结构示意图。参照图2,电池顶盖还包括限位销4,盖板1具有第一限位槽11,端子3具有第二限位槽31,限位销4穿过外壳2并同时插接于第一限位槽11与第二限位槽31。从而限位销4能够限制外壳2相对于盖板1以及端子3相对于外壳2的转动,装配过程简单。同时,由于限位销4单独加工成型,能够根据外壳2与端子3所受扭矩的大小为限位销4选择不同硬度的材料制成,相比于相关的一体成型的电池顶盖,只需单独加工不同硬度的限位销4即可大幅增加扛扭的扭力。FIG. 2 shows a schematic diagram of an assembly structure of a battery top cover in an embodiment of the present application. Referring to Fig. 2, the battery top cover also includes a limit pin 4, the cover plate 1 has a first limit groove 11, the terminal 3 has a second limit groove 31, the limit pin 4 passes through the casing 2 and is inserted into the first limit groove at the same time. The limiting groove 11 and the second limiting groove 31 . Therefore, the limit pin 4 can limit the rotation of the housing 2 relative to the cover plate 1 and the terminal 3 relative to the housing 2 , and the assembly process is simple. At the same time, because the limit pin 4 is processed and formed separately, the limit pin 4 can be made of materials with different hardnesses according to the torque on the shell 2 and the terminal 3. Compared with the related one-piece battery top cover, only Separately processing the limit pins 4 with different hardnesses can greatly increase the torsional force of carrying torsion.
由于盖板1、外壳2以及端子3的扭矩最大处位于与限位销4的连接位置,为了使连接处能够承受大扭矩,限位销4的材料硬度大于外壳2的材料硬度,用于承受扭矩。可选地,限位销4的材料硬度还大于盖板1和端子3的材料硬度,以提升连接强度。上述限位销4的材料可选为陶瓷材料,陶瓷材料具有高硬度、高绝缘电阻率、介电常数小、耐氧化等优点。Since the maximum torque of the cover plate 1, the shell 2 and the terminal 3 is located at the connection position with the limit pin 4, in order to make the joint withstand a large torque, the hardness of the material of the limit pin 4 is greater than that of the shell 2, which is used to withstand torque. Optionally, the material hardness of the limiting pin 4 is also greater than the material hardness of the cover plate 1 and the terminal 3, so as to improve the connection strength. The material of the above-mentioned limiting pin 4 can be selected as ceramic material, which has the advantages of high hardness, high insulation resistivity, small dielectric constant, and oxidation resistance.
参照图2,由于电池顶盖上一般需要设置极柱,极柱依次穿过第一安装孔101、第二安装孔102以及第三安装孔103而分别连接于盖板1、外壳2以及端子3,通过极柱和一个限位销4即可防止外壳2以及端子3相对于盖板1发生转动。而为了增强限位销4的防转效果,可选地,限位销4设置有多个,且第一限位槽11与第二限位槽31也分别具有多个,且数量与限位销4的数量一致。多个限位销4分别穿过外壳2的不同位置并分别插接于多个第一限位槽11,同时分别插接于多个第二限位槽31。示例性的,多个限位销4相对于第一安装孔101、第二安装孔102或第三安装孔103中心对称分布,使外壳2或端子3在承受扭矩时受力均匀。Referring to FIG. 2 , since poles are generally required to be provided on the top cover of the battery, the poles pass through the first mounting hole 101, the second mounting hole 102 and the third mounting hole 103 in turn and are connected to the cover plate 1, the casing 2 and the terminal 3 respectively. , the shell 2 and the terminal 3 can be prevented from rotating relative to the cover plate 1 through the pole and a limit pin 4 . In order to enhance the anti-rotation effect of the limit pin 4, optionally, the limit pin 4 is provided with a plurality, and the first limit groove 11 and the second limit groove 31 also have a plurality respectively, and the number and limit The number of pin 4 is the same. The plurality of limiting pins 4 respectively pass through different positions of the housing 2 and are respectively inserted into the plurality of first limiting slots 11 , and are respectively inserted into the plurality of second limiting slots 31 . Exemplarily, the plurality of limit pins 4 are symmetrically distributed with respect to the center of the first mounting hole 101 , the second mounting hole 102 or the third mounting hole 103 , so that the housing 2 or the terminal 3 is evenly stressed when subjected to torque.
外壳2插接于盖板1和/或端子3,以防止外壳2相对于盖板1和/或端子3相对于外壳2的转动。以下介绍其结构。The shell 2 is inserted into the cover 1 and/or the terminal 3 to prevent the shell 2 from rotating relative to the cover 1 and/or the terminal 3 relative to the shell 2 . Its structure is described below.
图3示出本申请实施例中电池顶盖的另一种装配结构示意图。参照图3,其一种示例性的结构为,外壳2凸设有限位凸台5,限位凸台5插接在开设于盖板1的第三限位槽和/或开设于端子3的第四限位槽32。在本实施例中,仅以限位凸台5插接于第四限位槽32为例说明,在其它实施例中还可以是限位凸台5插接于第三限位槽,或者是其它结构,不再枚举。示例性地,限位凸台5设置于外壳2靠近端子3的一侧并插接于第四限位槽32,以限制端子3与外壳2之间的转动。可选地,限位凸台5设置有多个,例如为多个限位凸台5相对于第一安装孔101、第二安装孔102或第三安装孔103中心对称分布,其效果与设置多个限位销4的效果类似,不再赘述。FIG. 3 is a schematic diagram of another assembly structure of the battery top cover in the embodiment of the present application. Referring to FIG. 3 , an exemplary structure thereof is that the housing 2 is protruded with a limiting boss 5 , and the limiting boss 5 is plugged into the third limiting groove opened on the cover plate 1 and/or the third limiting groove opened on the terminal 3 . The fourth limiting groove 32. In this embodiment, only the limiting boss 5 is inserted into the fourth limiting groove 32 as an example. In other embodiments, the limiting boss 5 can also be inserted into the third limiting groove, or Other structures, no longer enumerate. Exemplarily, the limiting protrusion 5 is disposed on the side of the shell 2 close to the terminal 3 and plugged into the fourth limiting groove 32 to limit the rotation between the terminal 3 and the shell 2 . Optionally, a plurality of limiting bosses 5 are provided, for example, a plurality of limiting bosses 5 are distributed symmetrically with respect to the center of the first installation hole 101, the second installation hole 102 or the third installation hole 103, and its effect and setting The effects of multiple limit pins 4 are similar and will not be repeated here.
图4示出本申请实施例中电池顶盖的又一种装配结构示意图。参照图1、图4,其另一种示例性的结构为,外壳2凸设有限位凸台5,限位凸台5插接于第一限位槽11和/或第二限位槽31,限位凸台5具有限位孔51,限位销4穿设于限位孔51。以下以限位凸台5插接于第二限位槽31为例说明,在其它实施例中还可以是限位凸台5插接于第一限位槽11,或者是其它结构,不再枚举。由于电池顶盖所受的扭矩最大位置为限位销4与盖板1的连接位置和限位凸台 5与端子3的连接位置,通过将限位销4设置于限位孔51内,不仅能够增加限位销4与第一限位槽11之间的连接强度,还能够提升限位凸台5的结构强度。可选地,限位销4与第二限位槽31的底壁间隔设置,由于限位凸台5设置于外壳2靠近端子3的一侧并插接于第二限位槽31,能够防止限位销4膨胀导致端子3结构受损。Fig. 4 is a schematic diagram showing another assembly structure of the battery top cover in the embodiment of the present application. Referring to Fig. 1 and Fig. 4, another exemplary structure thereof is that the housing 2 is protruded with a limiting boss 5, and the limiting boss 5 is inserted into the first limiting groove 11 and/or the second limiting groove 31 , the limiting boss 5 has a limiting hole 51 , and the limiting pin 4 passes through the limiting hole 51 . In the following, the limiting boss 5 is inserted into the second limiting groove 31 as an example. In other embodiments, the limiting boss 5 can also be inserted into the first limiting groove 11, or other structures. enumerate. Because the maximum torque position of the battery top cover is the connection position between the limit pin 4 and the cover plate 1 and the connection position between the limit boss 5 and the terminal 3, by setting the limit pin 4 in the limit hole 51, not only The connection strength between the limiting pin 4 and the first limiting groove 11 can be increased, and the structural strength of the limiting boss 5 can also be improved. Optionally, the limit pin 4 is spaced apart from the bottom wall of the second limit groove 31, since the limit boss 5 is arranged on the side of the housing 2 close to the terminal 3 and inserted into the second limit groove 31, it can prevent The expansion of the limit pin 4 leads to structural damage of the terminal 3 .
参照图1-图4,盖板1具有第一容纳槽12,外壳2插接于第一容纳槽12。通过外壳2与第一容纳槽12之间的插接配合能够限制外壳2与盖板1之间发生转动。Referring to FIGS. 1-4 , the cover plate 1 has a first accommodating groove 12 , and the housing 2 is plugged into the first accommodating groove 12 . Rotation between the shell 2 and the cover plate 1 can be limited by the plug-in fit between the shell 2 and the first receiving groove 12 .
参照图1-图4,与上述结构类似地,外壳2具有第二容纳槽21,端子3插接于第二容纳槽21。通过端子3与第二容纳槽21之间的插接配合能够限制端子3相对于外壳2发生转动,同时,外壳2能够对端子3起到包裹的作用,保护端子3的侧壁。Referring to FIGS. 1-4 , similar to the structure described above, the housing 2 has a second receiving groove 21 , and the terminal 3 is plugged into the second receiving groove 21 . The rotation of the terminal 3 relative to the housing 2 can be restricted by the plug-in fit between the terminal 3 and the second receiving groove 21 , and at the same time, the housing 2 can wrap the terminal 3 and protect the side wall of the terminal 3 .
参照图1-图4,可选地,第一限位槽11与第二限位槽31为圆柱形槽,限位销4为圆柱形,和/或限位孔51为圆孔,结构简单,易于装配。此外,还可以是,第一限位槽11为方形槽,和/或第二限位槽31为方形槽。限位销4为方形,通过第一限位槽11和/或第二限位槽31即可限制限位销4或限位凸台5的转动,以提升结构强度。可选地,限位孔51为方形孔,通过限位销4与限位孔51的插接配合能够限制限位销4相对于限位凸台5之间的相对转动。Referring to Figures 1-4, optionally, the first limiting groove 11 and the second limiting groove 31 are cylindrical grooves, the limiting pin 4 is cylindrical, and/or the limiting hole 51 is a round hole, and the structure is simple , easy to assemble. In addition, it is also possible that the first limiting groove 11 is a square groove, and/or the second limiting groove 31 is a square groove. The limit pin 4 is square, and the rotation of the limit pin 4 or the limit boss 5 can be limited by the first limit groove 11 and/or the second limit groove 31, so as to improve the structural strength. Optionally, the limit hole 51 is a square hole, and the relative rotation of the limit pin 4 relative to the limit boss 5 can be limited by the insertion fit between the limit pin 4 and the limit hole 51 .
图5示出本申请实施例中电池模组的结构示意图。参照图5,本实施例还提供一种电池模组,包括上述电池顶盖,通过上述结构,能够使该电池模组的电池顶盖的端子3、外壳2与盖板1之间不易发生相对转动,使电池模组在安装过程中不易受损,并提升了连接的稳定性。FIG. 5 shows a schematic structural diagram of a battery module in an embodiment of the present application. Referring to FIG. 5 , this embodiment also provides a battery module, including the above-mentioned battery top cover. Through the above-mentioned structure, the terminals 3 of the battery top cover of the battery module, the casing 2 and the cover plate 1 are less likely to be opposed to each other. The rotation makes the battery module not easy to be damaged during the installation process, and improves the stability of the connection.
本实施例还提供一种电池包,包括上述电池模组,电池模组的数量可以是至少一个。This embodiment also provides a battery pack, including the above-mentioned battery module, and the number of the battery module may be at least one.

Claims (10)

  1. 一种电池顶盖,包括:A battery top cover, comprising:
    盖板(1),具有第一限位槽(11);The cover plate (1) has a first limiting groove (11);
    外壳(2);shell(2);
    端子(3),具有第二限位槽(31),所述盖板(1)与所述端子(3)分别连接于所述外壳(2)的两侧;The terminal (3) has a second limiting groove (31), and the cover plate (1) and the terminal (3) are respectively connected to both sides of the housing (2);
    限位销(4),穿过所述外壳(2)并同时插接于所述第一限位槽(11)与所述第二限位槽(31)。The limiting pin (4) passes through the casing (2) and is inserted into the first limiting groove (11) and the second limiting groove (31) at the same time.
  2. 根据权利要求1所述的电池顶盖,其中,所述外壳(2)插接于所述盖板(1)和所述端子(3)中的至少之一。The battery top cover according to claim 1, wherein the casing (2) is inserted into at least one of the cover plate (1) and the terminal (3).
  3. 根据权利要求2所述的电池顶盖,其中,所述外壳(2)凸设有限位凸台(5),所述限位凸台(5)插接在开设于所述盖板(1)的第三限位槽和开设于所述端子(3)的第四限位槽(32)中的至少之一。The battery top cover according to claim 2, wherein, the housing (2) is protruded with a limiting boss (5), and the limiting boss (5) is plugged into the cover plate (1) At least one of the third limiting slot and the fourth limiting slot (32) opened in the terminal (3).
  4. 根据权利要求2所述的电池顶盖,其中,所述外壳(2)凸设有限位凸台(5),所述限位凸台(5)插接于所述第一限位槽(11)和所述第二限位槽(31)中的至少之一,所述限位凸台(5)具有限位孔(51),所述限位销(4)穿设于所述限位孔(51)。The battery top cover according to claim 2, wherein the housing (2) is protruded with a limiting boss (5), and the limiting boss (5) is plugged into the first limiting groove (11 ) and at least one of the second limiting groove (31), the limiting boss (5) has a limiting hole (51), and the limiting pin (4) passes through the limiting hole (51).
  5. 根据权利要求1所述的电池顶盖,其中,所述限位销(4)的材料硬度大于所述外壳(2)的材料硬度。The battery top cover according to claim 1, wherein the material hardness of the limiting pin (4) is greater than the material hardness of the casing (2).
  6. 根据权利要求1-5任一项所述的电池顶盖,其中,所述盖板(1)具有第一容纳槽(12),所述外壳(2)插接于所述第一容纳槽(12)。The battery top cover according to any one of claims 1-5, wherein the cover plate (1) has a first accommodating groove (12), and the housing (2) is plugged into the first accommodating groove ( 12).
  7. 根据权利要求1-5任一项所述的电池顶盖,其中,所述外壳(2)具有第二容纳槽(21),所述端子(3)插接于所述第二容纳槽(21)。The battery top cover according to any one of claims 1-5, wherein, the housing (2) has a second receiving groove (21), and the terminal (3) is plugged into the second receiving groove (21) ).
  8. 根据权利要求1-5任一项所述的电池顶盖,其中,所述第一限位槽(11)为方形槽,或所述第二限位槽(31)为方形槽,或所述第一限位槽(11)为方形槽且第二限位槽为方形槽。The battery top cover according to any one of claims 1-5, wherein, the first limiting groove (11) is a square groove, or the second limiting groove (31) is a square groove, or the The first limiting groove (11) is a square groove and the second limiting groove is a square groove.
  9. 一种电池模组,包括如权利要求1-8任一项所述的电池顶盖。A battery module, comprising the battery top cover according to any one of claims 1-8.
  10. 一种电池包,包括如权利要求9所述的电池模组。A battery pack, comprising the battery module according to claim 9.
PCT/CN2022/092603 2022-01-27 2022-05-13 Battery top cover, battery module and battery pack WO2023142306A1 (en)

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HU5575U (en) 2023-03-28
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FR3132164A3 (en) 2023-07-28
DE202022104169U1 (en) 2022-10-26

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