WO2023137799A1 - Battery cell arrangement structure of battery pack, and arrangement method thereof - Google Patents

Battery cell arrangement structure of battery pack, and arrangement method thereof Download PDF

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Publication number
WO2023137799A1
WO2023137799A1 PCT/CN2022/075362 CN2022075362W WO2023137799A1 WO 2023137799 A1 WO2023137799 A1 WO 2023137799A1 CN 2022075362 W CN2022075362 W CN 2022075362W WO 2023137799 A1 WO2023137799 A1 WO 2023137799A1
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Prior art keywords
battery pack
row
modules
battery
cells
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PCT/CN2022/075362
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French (fr)
Chinese (zh)
Inventor
石正平
陈勇
林冲
王文荣
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福建时代星云科技有限公司
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Publication of WO2023137799A1 publication Critical patent/WO2023137799A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/51Connection only in series
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the invention relates to the technical field of battery packs of two-wheeled electric vehicles, in particular to a cell arrangement structure of the battery pack and an arrangement method thereof.
  • lithium iron phosphate cells used in the battery packs of two-wheeled electric vehicles are cylindrical cells.
  • the cells in the existing battery packs are usually connected in series and then in parallel. Therefore, the arrangement of the cells directly determines the pressure difference between the cells in the battery pack.
  • the existing battery cells are arranged in an S shape, the voltage difference between the cells is the total voltage of the entire battery pack, the creepage distance required by adjacent electrical connectors is relatively large, and the structure for preventing creepage in the battery pack is complicated.
  • the technical problem to be solved by the present invention is to provide a cell arrangement structure and an arrangement method of the battery pack, optimize the cell arrangement, reduce the pressure difference between adjacent cells, and reduce the creepage distance required by adjacent electrical connectors.
  • a cell arrangement structure of a battery pack comprising a plurality of cells, a plurality of cell modules and a battery pack module;
  • Each group of cell modules is composed of two cells connected in parallel;
  • the battery pack module is composed of multiple sets of battery core modules in the upper, middle and lower rows, and each row is sequentially fitted;
  • the upper side or the lower side of the battery pack module is provided with an electrical connector, and the electrical connector connects the poles of each adjacent two groups of battery modules in series in a ⁇ -shaped wiring manner from a corner of any one of the upper row or the lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
  • a cell arrangement method for a battery pack comprising the steps of:
  • An electrical connector is provided on the upper side or lower side of the battery pack module, and the electrical connector is serially connected to the poles of each adjacent two groups of battery modules in a ⁇ -shaped wiring manner from a corner of any row in the upper or lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
  • the present invention provides a cell arrangement structure and arranging method of the battery pack, by replacing the traditional structure of connecting the cell modules in the battery pack in series in an S-shaped wiring manner, to a structure in which the poles of each adjacent two groups of cell modules are connected in series through electrical connectors through a corner on the upper or lower side of the battery pack module, which greatly optimizes the arrangement of the cells, thus reducing the creepage distance of the electrical connectors and effectively reducing the adjacent electric current in the battery pack. pressure difference between cores.
  • FIG. 1 is a schematic top view of the cell arrangement of an existing battery pack
  • FIG. 2 is a schematic top view of a battery pack module in a cell arrangement structure of a battery pack
  • FIG. 3 is a schematic bottom view of a battery pack module in a cell arrangement structure of a battery pack
  • FIG. 4 is a schematic diagram of the overall structure of a battery pack module in a cell arrangement method of a battery pack
  • FIG. 5 is a flow chart of a cell arrangement method for a battery pack.
  • a cell arrangement structure of a battery pack including multiple cells, multiple sets of cell modules and battery pack modules;
  • Each group of cell modules is composed of two cells connected in parallel;
  • the battery pack module is composed of multiple sets of battery core modules in the upper, middle and lower rows, and each row is sequentially fitted;
  • the upper side or the lower side of the battery pack module is provided with an electrical connector, and the electrical connector connects the poles of each adjacent two groups of battery modules in series in a ⁇ -shaped wiring manner from a corner of any one of the upper row or the lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
  • the beneficial effect of the present invention lies in that the traditional structure of connecting the cell modules in the battery pack in an S-shaped wiring manner is replaced by a structure in which the poles of each adjacent two groups of cell modules are connected in series through the electrical connectors through a corner of the upper or lower side of the battery pack module in a ⁇ -shaped wiring manner.
  • the two parallel-connected cells in each group of cell modules are placed in the same polarity orientation.
  • each group of battery modules consists of two batteries placed in parallel with the same polarity, which improves the capacitance of a single battery module on the basis of reducing parallel wiring.
  • the cell modules located in the upper row are in N groups and all the cells in it are placed in sequence horizontally, and the N is a positive integer greater than 1;
  • the cell modules in the middle row are 2N-1 groups placed obliquely at 60°, and one of the cells in each group of cell modules is embedded between two adjacent cells in the upper row;
  • the cell modules located in the lower row are N-1 groups and all the cells in it are placed in sequence horizontally, and each cell located in the lower row fits between two adjacent cells located in the middle row.
  • the upper, middle and lower rows of battery modules are tightly fitted together to form a battery pack module in order to ensure the strength of the overall battery pack and maximize the use of the battery pack space to increase the power of the overall battery pack module.
  • the oblique arrangement of the battery modules in the middle row at 60° can provide the shortest routing distance for the ⁇ -shaped wiring of electrical connectors, thereby further reducing the creepage distance required by adjacent electrical connectors.
  • first battery modules is also provided on the first side of the battery pack module where the four batteries are in the same oblique direction;
  • the first cell module is in the same oblique direction as the cell module located in the middle row, and the cells near the lower row in the first cell module are adjacent to the cell modules located in the lower row, and the cells near the middle row are adjacent to the cell modules located in the middle row.
  • the overall battery pack module structure formed after the upper, middle and lower rows of battery modules are sequentially fitted will have four batteries on one side in the same direction.
  • the symmetrical and staggered compact structure not only ensures the stability of the battery pack module structure, but also makes full use of the battery pack space to further increase the power of the overall battery pack module.
  • the input end and the output end of the battery pack module are respectively located on the upper and lower sides of the battery pack module.
  • the input and output of the overall battery pack are located on the upper and lower sides of the battery pack module, so as to reduce the voltage difference interference between the input and output terminals.
  • a cell arrangement method for a battery pack including steps:
  • An electrical connector is provided on the upper side or lower side of the battery pack module, and the electrical connector is serially connected to the poles of each adjacent two groups of battery modules in a ⁇ -shaped wiring manner from a corner of any row in the upper or lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
  • a cell arrangement method for a battery pack is provided, by replacing the traditional structure of connecting the cell modules in the battery pack in series with an S-shaped wiring method, to a structure in which the poles of each adjacent two groups of cell modules are connected in series through an electrical connector at a corner of the upper or lower side of the battery pack module through an electrical connector, which greatly optimizes the arrangement of the cells. , thereby reducing the creepage distance of electrical connectors and effectively reducing the voltage difference between adjacent cells in the battery pack.
  • step S1 is specifically:
  • each group of battery modules consists of two batteries placed in parallel with the same polarity, which improves the capacitance of a single battery module on the basis of reducing parallel wiring.
  • step S2 is specifically:
  • the upper, middle and lower rows of battery modules are tightly fitted together to form a battery pack module in order to ensure the strength of the overall battery pack and maximize the use of the battery pack space to increase the power of the overall battery pack module.
  • the oblique arrangement of the battery modules in the middle row at 60° can provide the shortest routing distance for the ⁇ -shaped wiring of electrical connectors, thereby further reducing the creepage distance required by adjacent electrical connectors.
  • step S2 also includes:
  • a group of first cell modules is provided, and the first cell modules are in the same oblique direction as the cell modules located in the middle row, the cells near the lower row of the first cell modules are adjacent to the cell modules located in the lower row, and the cells near the middle row are adjacent to the cell modules located in the middle row.
  • the overall battery pack module structure formed after the upper, middle and lower rows of battery modules are sequentially fitted will have four batteries on one side in the same direction.
  • the symmetrical and staggered compact structure not only ensures the stability of the battery pack module structure, but also makes full use of the battery pack space to further increase the power of the overall battery pack module.
  • the input end and the output end of the battery pack module are respectively located on the upper and lower sides of the battery pack module.
  • the input and output of the overall battery pack are located on the upper and lower sides of the battery pack module, so as to reduce the voltage difference interference between the input and output terminals.
  • the cell arrangement structure and method of the battery pack provided by the present invention are suitable for optimizing the arrangement of cells in the battery pack of a two-wheeled electric vehicle, so as to optimize the overall performance of the battery pack.
  • the following description will be made in conjunction with specific examples.
  • a cell arrangement structure of a battery pack includes a plurality of cells, a plurality of cell modules 1 and a battery pack module 2 .
  • each group of cell modules 1 is composed of two cells connected in parallel.
  • every two parallel cells in each group of cell modules 1 are placed in the same polarity, that is, each group of cell modules 1 is connected in parallel by two cells placed in the same polarity, which can increase the capacitance of a single cell module 1 on the basis of reducing parallel wiring.
  • the battery pack module 2 is composed of multiple groups of battery pack modules 1 in three rows above, middle and down, and each row is sequentially fitted, as shown in the top view or bottom view of the battery pack module 2 in FIG. 2 or FIG. 3 ;
  • the poles 3 of the cell module 1 have opposite polarities.
  • the electrical connectors only need to connect the cell modules 1 in series on the upper part (i.e., the upper side) of the battery pack module 2, and the input terminal 4 of the battery pack module 2 selects a group of cell modules 1 located in the lower left corner, that is, the leftmost group of cell modules 1 in the lower row. 2
  • the output terminal 5 at the bottom i.e., the lower side
  • the negative pole is used as the input terminal 4, that is, the input terminal - in FIG. 2
  • the positive pole is used as the output terminal 5, that is, the output terminal 5 in FIG.
  • the electrical connectors can also connect the cell modules 1 in series on the lower side of the battery pack module 2, that is, it is only necessary to connect the cell modules 1 in series on one of the upper and lower sides of the battery pack module 2; at the same time, the input end 4 and the output end 5 can also be selected from the upper row or the lower row and which end (i.e., left or right) to end according to actual needs. It is only necessary to ensure that the final input end 4 and output end 5 are respectively located on the upper and lower sides of the battery pack module 2 and are also located in the battery pack.
  • the left and right sides of the module 2 can be used; and the polarity of the input terminal 4 and the output terminal 5 can also be freely limited. It is enough to ensure that the input and output polarities of the battery pack module 2 are reversed. It is not limited that the input terminal can only be negative and the output terminal can only be positive.
  • FIG. 1 it is a top view schematic diagram of the arrangement of cells in the existing battery pack. From Figure 1, it can be seen that every two cells are connected in parallel to form a set of cell modules 1, but the overall battery pack module 2 is composed of four rows of cell modules 1, and the cells in each row of cell modules 1 are connected successively in a horizontal direction. Therefore, the series wiring of each group of cell modules 1 (that is, the arrangement of electrical connectors) is similar to an S-shaped routing. The creepage distance is large.
  • the traditional structure of connecting the battery modules 1 in the battery pack in an S-shaped wiring manner is replaced with a structure in which the poles 3 of each adjacent two groups of battery modules 1 are connected in series through electrical connectors in a ⁇ -shaped wiring manner from a certain side of the battery pack module 2 from a certain angle, thereby reducing the creepage distance of the electrical connectors and effectively reducing the voltage difference between adjacent cells in the battery pack.
  • embodiment two of the present invention is:
  • the cell modules 1 in the upper row are six groups and all the cells in them are placed in sequence in a horizontal direction;
  • the cell modules 1 in the middle row are eleven groups placed obliquely at 60°, which is twice that of the cell modules 1 in the upper row and the number of one group is reduced, and one of the cells in each group of cell modules 1 is embedded between two adjacent cells in the upper row;
  • There are five groups of cell modules 1 in the lower row which is one group less than the cell modules 1 in the upper row, and each cell in the lower row fits between two adjacent cells in the middle row.
  • the upper, middle and lower rows of the battery module 1 are closely fitted in turn to form the battery pack module 2, which not only ensures the strength of the overall battery pack, but also maximizes the use of the battery pack space to increase the power of the overall battery pack module.
  • the oblique arrangement of the battery modules in the middle row at 60° can provide the shortest routing distance for the ⁇ -shaped wiring of electrical connectors, thereby further reducing the creepage distance required by adjacent electrical connectors.
  • a group of first battery modules is provided on the first side of the battery pack module 2 where the four batteries are in the same oblique direction, wherein the first battery module is in the same oblique direction as the battery modules 1 located in the middle row, the batteries near the lower row of the first battery module are adjacent to the battery modules 1 located in the lower row, and the batteries near the middle row are adjacent to the battery modules 1 located in the middle row.
  • the number of battery modules 1 in the lower row is one less than that of the upper row, and the number of battery modules 1 placed obliquely in the middle row is twice the number of battery modules 1 in the upper row, then one group is reduced.
  • the structure of the overall battery pack module 2 formed after the upper, middle, and lower rows of battery modules 1 are sequentially fitted will have a structure of four batteries in the same oblique direction on the right side. Make it close to the cell modules 1 in the lower row and the middle row, so that the final overall battery pack module 2 presents a compact structure of left-right symmetry and staggered up and down. While ensuring the structural stability of the battery pack module 2, it also makes full use of the battery pack space and further improves the power of the overall battery pack module 2.
  • the poles of the six groups of battery modules 1 in the upper row are opposite to each other, and the polarities of the poles of the five groups of battery modules 1 in the lower row are opposite to each other.
  • the eleven groups of battery modules 1 in the middle row except for the outermost group near the input pole -, the two polarities of the other ten groups of battery modules 1 are the same, forming the polarity arrangement of "-++--++--++" as shown in Figure 2.
  • the polarity of the first cell module is the same as the polarity of the cell module as the input pole -, so the polarity of the first cell module on the lower side of the battery pack module 2 is +, that is, it is used as the output stage +, so that the input terminal 4 and the output terminal 5 are respectively located on the upper and lower sides of the battery pack module 2 and are also located on the left and right sides of the overall battery pack module 2, reducing the pressure difference interference between the input terminal 4 and the output terminal 5.
  • the cell module 1 in the upper row is group N
  • the cell module 1 in the middle row is group 2N-1
  • the cell module 1 in the lower row is group N-1, where N is a positive integer greater than 1. For example, if N is 2, then 2N-1 is 3, and N-1 is 1.
  • N is a positive integer greater than 1.
  • the cell arrangement structure of a battery pack adopted in this embodiment the voltage difference U between adjacent cell modules 1 is 3.2V, then the creepage distance required by the adjacent electrical connectors in the battery pack module 2 is according to the internationally prescribed formula: creepage distance d ⁇ 0.25*voltage difference between cells U+5, then the final calculated creepage distance required for adjacent electrical connectors is 5.8mm, and the traditional S-shaped connection method in Figure 1 is used, the voltage difference between cell modules 1 is 73.6V, according to The creepage distance formula finally calculates that the creepage distance required by adjacent electrical connectors is 23.4mm. Therefore, the cell arrangement structure of a battery pack in this embodiment can greatly reduce the pressure difference between adjacent cells, thereby reducing the creepage distance required by adjacent electrical connectors in the battery pack module 2.
  • embodiment three of the present invention is:
  • a cell arrangement method for a battery pack includes steps:
  • a cell arrangement method for the battery pack is provided.
  • the traditional structure of connecting the cell modules in the battery pack in series in an S-shaped wiring manner it is replaced by a structure in which the poles of each adjacent two groups of cell modules are connected in series in a ⁇ -shaped wiring method through an electrical connector at a corner of the upper or lower side of the battery pack module, which greatly optimizes the arrangement of the cells. In this way, the creepage distance of the electrical connector is reduced, and the voltage difference between adjacent cells in the battery pack is effectively reduced.
  • step S1 is specifically:
  • each group of cell modules is connected in parallel by placing two cells with the same polarity, and increase the capacitance of a single cell module on the basis of reducing parallel wiring.
  • step S2 is specifically:
  • the upper, middle and lower rows of the battery module are closely fitted in turn to form the battery pack module, which ensures the strength of the overall battery pack and maximizes the use of the battery pack space to increase the power of the overall battery pack module.
  • the battery modules in the middle row are arranged obliquely at 60°, which can provide the shortest routing distance for the ⁇ -shaped wiring of electrical connectors, thereby further reducing the creepage distance required for adjacent electrical connectors.
  • step S2 also includes:
  • a group of first cell modules is set, and the first cell modules are in the same oblique direction as the cell modules in the middle row, the cells in the first cell module that are close to the lower row are adjacent to the cell modules in the lower row, and the cells in the middle row are adjacent to the cell modules in the middle row.
  • the overall battery pack module structure formed after the upper, middle and lower rows of battery modules are sequentially fitted together will have four batteries in the same oblique direction on one side.
  • the cell modules are adjacent to each other, so that the final overall battery pack module presents a symmetrical compact structure. While ensuring the stability of the battery pack module structure, it also makes full use of the battery pack space to further increase the power of the overall battery pack module.
  • the input and output terminals of the battery pack module are respectively located on the upper and lower sides of the battery pack module, and the input and output of the overall battery pack are respectively located on the upper and lower sides of the battery pack module to reduce the pressure difference interference between the input and output terminals.
  • the present invention provides a cell arrangement structure and arrangement method for a battery pack.
  • a cell arrangement structure and arrangement method for a battery pack By replacing the traditional structure of connecting the cell modules in series in the battery pack in an S-shaped wiring manner, to a structure in which the poles of each adjacent two groups of cell modules are connected in series through electrical connectors from a certain side of the battery pack module in a ⁇ -shaped wiring manner, the creepage distance of the electrical connectors is reduced, and the voltage difference between adjacent cells in the battery pack is effectively reduced.

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
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Abstract

The present invention provides a battery cell arrangement structure of a battery pack, comprising a plurality of battery cells, a plurality of battery cell modules and a battery pack module. Each battery cell module is formed by connecting two battery cells in parallel; the battery pack module is formed by arranging the plurality of battery cell modules in three rows, i.e., an upper row, a middle row and a lower row, wherein the three rows are sequentially fitted together; electrical connectors are provided on the upper side or the lower side of the battery pack module, and the electrical connectors sequentially connect, from one corner of any row in the upper row or the lower row of the battery pack module, poles of every two adjacent battery cell modules in series in a wiring mode in the shape of a reversed tilde, and the polarities of the poles of the two battery cell modules connected in series are opposite. The present invention further provides a battery cell arrangement method of a battery pack. According to the present invention, the poles of every two adjacent battery cell modules are sequentially connected in series by means of the electrical connectors in the wiring mode in the shape of a reversed tilde from a certain corner of a certain row of the battery pack module, rather than a conventional S-shaped wiring mode, so that a creepage distance of the electrical connectors is reduced, and a voltage difference between adjacent battery cells in the battery pack is effectively reduced.

Description

一种电池包的电芯排布结构及其排布方法Cell arrangement structure and arrangement method of battery pack 技术领域technical field
本发明涉及两轮电动车电池包技术领域,尤其是涉及一种电池包的电芯排布结构及其排布方法。The invention relates to the technical field of battery packs of two-wheeled electric vehicles, in particular to a cell arrangement structure of the battery pack and an arrangement method thereof.
背景技术Background technique
随着电池技术的发展,两轮电动车在出行领域得到广泛应用,由于两轮电动车续航里程的不断增加,磷酸铁锂电池以其能量密度高的优点正逐步取代传统的铅酸电池。With the development of battery technology, two-wheeled electric vehicles have been widely used in the field of travel. Due to the continuous increase in the cruising range of two-wheeled electric vehicles, lithium iron phosphate batteries are gradually replacing traditional lead-acid batteries due to their high energy density.
在两轮电动车电池包中所采用的磷酸铁锂电芯多为圆柱形电芯,出于安全性考虑,现有电池包电芯多采用先串联再并联的方式进行连接,因此电芯的排布情况直接决定电池包内电芯间的压差情况。Most of the lithium iron phosphate cells used in the battery packs of two-wheeled electric vehicles are cylindrical cells. For safety reasons, the cells in the existing battery packs are usually connected in series and then in parallel. Therefore, the arrangement of the cells directly determines the pressure difference between the cells in the battery pack.
现有的电芯排布为S形,电芯间压差为整个电池包的总电压,相邻电连接件需求的爬电距离较大,电池包中防止爬电的结构复杂。The existing battery cells are arranged in an S shape, the voltage difference between the cells is the total voltage of the entire battery pack, the creepage distance required by adjacent electrical connectors is relatively large, and the structure for preventing creepage in the battery pack is complicated.
技术问题technical problem
本发明所要解决的技术问题是:提供一种电池包的电芯排布结构及其排布方法,优化电芯的排布方式,降低相邻电芯间的压差,以减小相邻电连接件所需的爬电距离。The technical problem to be solved by the present invention is to provide a cell arrangement structure and an arrangement method of the battery pack, optimize the cell arrangement, reduce the pressure difference between adjacent cells, and reduce the creepage distance required by adjacent electrical connectors.
技术解决方案technical solution
为了解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种电池包的电芯排布结构,包括多个电芯、多组电芯模组和电池包模组;A cell arrangement structure of a battery pack, comprising a plurality of cells, a plurality of cell modules and a battery pack module;
每组电芯模组由两个电芯并联而成;Each group of cell modules is composed of two cells connected in parallel;
所述电池包模组由多组电芯模组以上中下三排且每排依次嵌合的方式构成;The battery pack module is composed of multiple sets of battery core modules in the upper, middle and lower rows, and each row is sequentially fitted;
所述电池包模组上侧或下侧设置有电连接件,所述电连接件由所述电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次将每相邻的两组电芯模组的极柱进行串联,被串联的两组电芯模组的极柱的极性相反。The upper side or the lower side of the battery pack module is provided with an electrical connector, and the electrical connector connects the poles of each adjacent two groups of battery modules in series in a ∽-shaped wiring manner from a corner of any one of the upper row or the lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
为了解决上述技术问题,本发明采用的另一个技术方案为:In order to solve the above technical problems, another technical solution adopted by the present invention is:
一种电池包的电芯排布方法,包括步骤:A cell arrangement method for a battery pack, comprising the steps of:
S1、将每两个电芯并联为一组电芯模组,得到多组电芯模组;S1. Connect every two cells in parallel to form a group of cell modules to obtain multiple groups of cell modules;
S2、将多组电芯模组以上中下三排的分布方式依次嵌合构成电池包模组;S2. The distribution of the upper, middle and lower rows of multiple sets of battery modules are sequentially fitted to form a battery pack module;
S3、在所述电池包模组的上侧或下侧设置电连接件,将所述电连接件从所述电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次串联在每相邻的两组电芯模组的极柱上,被串联的两组电芯模组的极柱的极性相反。S3. An electrical connector is provided on the upper side or lower side of the battery pack module, and the electrical connector is serially connected to the poles of each adjacent two groups of battery modules in a ∽-shaped wiring manner from a corner of any row in the upper or lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
有益效果Beneficial effect
本发明的有益效果在于:本发明提供一种电池包的电芯排布结构及其排布方法,通过将传统以S型走线方式对电池包内的电芯模组进行串联的结构,替换为由电池包模组上侧或下侧的一角以∽型的走线方式通过电连接件依次将每相邻的两组电芯模组的极柱进行串联的结构,极大优化了电芯的排布方式,从而减少了电连接件的爬电距离,有效降低了电池包中相邻电芯间的压差。The beneficial effect of the present invention is that: the present invention provides a cell arrangement structure and arranging method of the battery pack, by replacing the traditional structure of connecting the cell modules in the battery pack in series in an S-shaped wiring manner, to a structure in which the poles of each adjacent two groups of cell modules are connected in series through electrical connectors through a corner on the upper or lower side of the battery pack module, which greatly optimizes the arrangement of the cells, thus reducing the creepage distance of the electrical connectors and effectively reducing the adjacent electric current in the battery pack. pressure difference between cores.
附图说明Description of drawings
图1为现有电池包的电芯排布的俯视示意图;FIG. 1 is a schematic top view of the cell arrangement of an existing battery pack;
图2为一种电池包的电芯排布结构中电池包模组的俯视示意图;FIG. 2 is a schematic top view of a battery pack module in a cell arrangement structure of a battery pack;
图3为一种电池包的电芯排布结构中电池包模组的仰视示意图;3 is a schematic bottom view of a battery pack module in a cell arrangement structure of a battery pack;
图4为一种电池包的电芯排布方法的电池包模组的整体结构示意图;4 is a schematic diagram of the overall structure of a battery pack module in a cell arrangement method of a battery pack;
图5为一种电池包的电芯排布方法的流程图。FIG. 5 is a flow chart of a cell arrangement method for a battery pack.
1、电芯模组;2、电池包模组;3、极柱;4、输入端;5、输出端。1. Cell module; 2. Battery pack module; 3. Pole; 4. Input terminal; 5. Output terminal.
本发明的实施方式Embodiments of the present invention
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, achieved goals and effects of the present invention in detail, the following descriptions will be made in conjunction with the embodiments and accompanying drawings.
请参照图2至图4,一种电池包的电芯排布结构,包括多个电芯、多组电芯模组和电池包模组;Please refer to Figures 2 to 4, a cell arrangement structure of a battery pack, including multiple cells, multiple sets of cell modules and battery pack modules;
每组电芯模组由两个电芯并联而成;Each group of cell modules is composed of two cells connected in parallel;
所述电池包模组由多组电芯模组以上中下三排且每排依次嵌合的方式构成;The battery pack module is composed of multiple sets of battery core modules in the upper, middle and lower rows, and each row is sequentially fitted;
所述电池包模组上侧或下侧设置有电连接件,所述电连接件由所述电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次将每相邻的两组电芯模组的极柱进行串联,被串联的两组电芯模组的极柱的极性相反。The upper side or the lower side of the battery pack module is provided with an electrical connector, and the electrical connector connects the poles of each adjacent two groups of battery modules in series in a ∽-shaped wiring manner from a corner of any one of the upper row or the lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
由上述描述可知,本发明的有益效果在于:通过将传统以S型走线方式对电池包内的电芯模组进行串联的结构,替换为由电池包模组上侧或下侧的一角以∽型的走线方式通过电连接件依次将每相邻的两组电芯模组的极柱进行串联的结构,极大优化了电芯的排布方式,从而减少了电连接件的爬电距离,有效降低了电池包中相邻电芯间的压差。From the above description, it can be seen that the beneficial effect of the present invention lies in that the traditional structure of connecting the cell modules in the battery pack in an S-shaped wiring manner is replaced by a structure in which the poles of each adjacent two groups of cell modules are connected in series through the electrical connectors through a corner of the upper or lower side of the battery pack module in a ∽-shaped wiring manner.
进一步地,每组电芯模组中的两个并联电芯为同极朝向放置。Further, the two parallel-connected cells in each group of cell modules are placed in the same polarity orientation.
由上述描述可知,即每组电芯模组由两个电芯以同极放置的方式并联在一起,在减少并联走线的基础上提高单个电芯模组的电容量。It can be seen from the above description that each group of battery modules consists of two batteries placed in parallel with the same polarity, which improves the capacitance of a single battery module on the basis of reducing parallel wiring.
进一步地,位于上排的电芯模组为N组且其内所有电芯为横向依次放置,所述N为大于1的正整数;Further, the cell modules located in the upper row are in N groups and all the cells in it are placed in sequence horizontally, and the N is a positive integer greater than 1;
位于中排的电芯模组为呈60°斜向放置的2N-1组,且每一组电芯模组内的其中一个电芯嵌合在位于上排的两个相邻电芯之间;The cell modules in the middle row are 2N-1 groups placed obliquely at 60°, and one of the cells in each group of cell modules is embedded between two adjacent cells in the upper row;
位于下排的电芯模组为N-1组且其内所有电芯为横向依次放置,位于下排的每一个电芯均切合在位于中排的两个相邻电芯之间。The cell modules located in the lower row are N-1 groups and all the cells in it are placed in sequence horizontally, and each cell located in the lower row fits between two adjacent cells located in the middle row.
由上述描述可知,电芯模组以上中下三排的方式依次紧密嵌合组成电池包模组,保证整体电池包强度的同时也最大化的利用电池包空间以提高整体电池包模组的电量。另外,中排的电芯模组均为60°的斜向排布方式能够为电连接件的∽型走线方式提供最短的走线距离,从而进一步降低相邻电连接件所需的爬电距离。It can be seen from the above description that the upper, middle and lower rows of battery modules are tightly fitted together to form a battery pack module in order to ensure the strength of the overall battery pack and maximize the use of the battery pack space to increase the power of the overall battery pack module. In addition, the oblique arrangement of the battery modules in the middle row at 60° can provide the shortest routing distance for the ∽-shaped wiring of electrical connectors, thereby further reducing the creepage distance required by adjacent electrical connectors.
进一步地,在所述电池包模组上四个电芯为同一斜向的第一侧还设置有一组第一电芯模组;Further, a group of first battery modules is also provided on the first side of the battery pack module where the four batteries are in the same oblique direction;
所述第一电芯模组与位于中排的电芯模组呈同一斜向,所述第一电芯模组中靠近下排的电芯与位于下排的电芯模组相邻,且靠近中排的电芯与位于中排的电芯模组相邻。The first cell module is in the same oblique direction as the cell module located in the middle row, and the cells near the lower row in the first cell module are adjacent to the cell modules located in the lower row, and the cells near the middle row are adjacent to the cell modules located in the middle row.
由上述描述可知,由于下排相对于上排的电芯模组数量少一组,而中排斜向放置的电芯模组数量为上排电芯模组数量的两倍再减少一组,因此最终上中下三排的电芯模组依次嵌合后形成的整体电池包模组结构会在一侧呈四个电芯同一斜向,此时在同一斜向的这一侧增加一组第一电芯模组并使其靠近下排和中排的电芯模组,使得最终整体电池包模组呈现左右对称且上下交错的紧密结构,在保证电池包模组结构稳定的同时也充分利用了电池包空间进一步提高了整体电池包模组的电量。It can be seen from the above description that the number of battery modules in the lower row is one less than that in the upper row, and the number of battery modules placed obliquely in the middle row is twice the number of battery modules in the upper row and then reduced by one group. Therefore, the overall battery pack module structure formed after the upper, middle and lower rows of battery modules are sequentially fitted will have four batteries on one side in the same direction. At this time, add a group of first battery modules on this side of the same direction and make it close to the battery modules in the lower row and the middle row, so that the final overall battery pack module will appear left and right. The symmetrical and staggered compact structure not only ensures the stability of the battery pack module structure, but also makes full use of the battery pack space to further increase the power of the overall battery pack module.
进一步地,所述电池包模组的输入端和输出端分别位于所述电池包模组的上下两侧。Further, the input end and the output end of the battery pack module are respectively located on the upper and lower sides of the battery pack module.
由上述描述可知,整体电池包的输入输出分别在电池包模组的上下侧,以减少输入输出端之间的压差干扰。It can be known from the above description that the input and output of the overall battery pack are located on the upper and lower sides of the battery pack module, so as to reduce the voltage difference interference between the input and output terminals.
请参照图5,一种电池包的电芯排布方法,包括步骤:Please refer to Figure 5, a cell arrangement method for a battery pack, including steps:
S1、将每两个电芯并联为一组电芯模组,得到多组电芯模组;S1. Connect every two cells in parallel to form a group of cell modules to obtain multiple groups of cell modules;
S2、将多组电芯模组以上中下三排的分布方式依次嵌合构成电池包模组;S2. The distribution of the upper, middle and lower rows of multiple sets of battery modules are sequentially fitted to form a battery pack module;
S3、在所述电池包模组的上侧或下侧设置电连接件,将所述电连接件从所述电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次串联在每相邻的两组电芯模组的极柱上,被串联的两组电芯模组的极柱的极性相反。S3. An electrical connector is provided on the upper side or lower side of the battery pack module, and the electrical connector is serially connected to the poles of each adjacent two groups of battery modules in a ∽-shaped wiring manner from a corner of any row in the upper or lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
由上述描述可知,本发明的有益效果在于:基于同一技术构思,配合上述的一种电池包的电芯排布结构,提供一种电池包的电芯排布方法,通过将传统以S型走线方式对电池包内的电芯模组进行串联的结构,替换为由电池包模组上侧或下侧的一角以∽型的走线方式通过电连接件依次将每相邻的两组电芯模组的极柱进行串联的结构,极大优化了电芯的排布方式,从而减少了电连接件的爬电距离,有效降低了电池包中相邻电芯间的压差。It can be seen from the above description that the beneficial effects of the present invention are: based on the same technical concept, combined with the above-mentioned cell arrangement structure of a battery pack, a cell arrangement method for a battery pack is provided, by replacing the traditional structure of connecting the cell modules in the battery pack in series with an S-shaped wiring method, to a structure in which the poles of each adjacent two groups of cell modules are connected in series through an electrical connector at a corner of the upper or lower side of the battery pack module through an electrical connector, which greatly optimizes the arrangement of the cells. , thereby reducing the creepage distance of electrical connectors and effectively reducing the voltage difference between adjacent cells in the battery pack.
进一步地,所述步骤S1具体为:Further, the step S1 is specifically:
将每两个电芯以同极朝向放置的方式并联为一组电芯模组,得到多组电芯模组。Connect every two cells in parallel in the same polarity orientation to form a set of cell modules to obtain multiple sets of cell modules.
由上述描述可知,即每组电芯模组由两个电芯以同极放置的方式并联在一起,在减少并联走线的基础上提高单个电芯模组的电容量。It can be seen from the above description that each group of battery modules consists of two batteries placed in parallel with the same polarity, which improves the capacitance of a single battery module on the basis of reducing parallel wiring.
进一步地,所述步骤S2具体为:Further, the step S2 is specifically:
将N组电芯模组以其内所有电芯横向的方式依次放置组成上排,将2N-1组电芯模组以每组呈60°斜向放置的方式组成中排,将N-1组电芯模组以其内所有电芯横向的方式依次放置组成下排,位于中排的电芯模组中的每一组电芯模组内的其中一个电芯嵌合在位于上排的两个相邻电芯之间,位于下排的电芯模组中的每一个电芯均切合在位于中排的两个相邻电芯之间,所述N为大于1的正整数。Place N groups of battery modules horizontally in order to form the upper row, place 2N-1 groups of battery modules in a 60° oblique manner to form the middle row, and place N-1 groups of battery modules in order to form the lower row with all batteries in them horizontally, one of the batteries in each group of battery modules in the middle row is embedded between two adjacent batteries in the upper row, and each battery in the lower row of battery modules All fit between two adjacent batteries located in the middle row, and the N is a positive integer greater than 1.
由上述描述可知,电芯模组以上中下三排的方式依次紧密嵌合组成电池包模组,保证整体电池包强度的同时也最大化的利用电池包空间以提高整体电池包模组的电量。另外,中排的电芯模组均为60°的斜向排布方式能够为电连接件的∽型走线方式提供最短的走线距离,从而进一步降低相邻电连接件所需的爬电距离。It can be seen from the above description that the upper, middle and lower rows of battery modules are tightly fitted together to form a battery pack module in order to ensure the strength of the overall battery pack and maximize the use of the battery pack space to increase the power of the overall battery pack module. In addition, the oblique arrangement of the battery modules in the middle row at 60° can provide the shortest routing distance for the ∽-shaped wiring of electrical connectors, thereby further reducing the creepage distance required by adjacent electrical connectors.
进一步地,所述步骤S2还包括:Further, the step S2 also includes:
在所述电池包模组上四个电芯为同一斜向的第一侧再设置一组第一电芯模组,且所述第一电芯模组与位于中排的电芯模组呈同一斜向,所述第一电芯模组中靠近下排的电芯与位于下排的电芯模组相邻,且靠近中排的电芯与位于中排的电芯模组相邻。On the first side of the battery pack module where the four cells are in the same oblique direction, a group of first cell modules is provided, and the first cell modules are in the same oblique direction as the cell modules located in the middle row, the cells near the lower row of the first cell modules are adjacent to the cell modules located in the lower row, and the cells near the middle row are adjacent to the cell modules located in the middle row.
由上述描述可知,由于下排相对于上排的电芯模组数量少一组,而中排斜向放置的电芯模组数量为上排电芯模组数量的两倍再减少一组,因此最终上中下三排的电芯模组依次嵌合后形成的整体电池包模组结构会在一侧呈四个电芯同一斜向,此时在同一斜向的这一侧增加一组第一电芯模组并使其靠近下排和中排的电芯模组,使得最终整体电池包模组呈现左右对称且上下交错的紧密结构,在保证电池包模组结构稳定的同时也充分利用了电池包空间进一步提高了整体电池包模组的电量。It can be seen from the above description that the number of battery modules in the lower row is one less than that in the upper row, and the number of battery modules placed obliquely in the middle row is twice the number of battery modules in the upper row and then reduced by one group. Therefore, the overall battery pack module structure formed after the upper, middle and lower rows of battery modules are sequentially fitted will have four batteries on one side in the same direction. At this time, add a group of first battery modules on this side of the same direction and make it close to the battery modules in the lower row and the middle row, so that the final overall battery pack module will appear left and right. The symmetrical and staggered compact structure not only ensures the stability of the battery pack module structure, but also makes full use of the battery pack space to further increase the power of the overall battery pack module.
进一步地,所述电池包模组的输入端和输出端分别位于所述电池包模组的上下两侧。Further, the input end and the output end of the battery pack module are respectively located on the upper and lower sides of the battery pack module.
由上述描述可知,整体电池包的输入输出分别在电池包模组的上下侧,以减少输入输出端之间的压差干扰。It can be known from the above description that the input and output of the overall battery pack are located on the upper and lower sides of the battery pack module, so as to reduce the voltage difference interference between the input and output terminals.
本发明提供的一种电池包的电芯排布结构及其排布方法,适用于优化两轮电动车的电池包内电芯互相之间的排布方式,从而优化电池包的整体性能,以下结合具体实施例进行说明。The cell arrangement structure and method of the battery pack provided by the present invention are suitable for optimizing the arrangement of cells in the battery pack of a two-wheeled electric vehicle, so as to optimize the overall performance of the battery pack. The following description will be made in conjunction with specific examples.
请参照图1至图4,本发明的实施例一为:Please refer to Fig. 1 to Fig. 4, embodiment one of the present invention is:
一种电池包的电芯排布结构,如图2至图4所示,包括多个电芯、多组电芯模组1和电池包模组2。A cell arrangement structure of a battery pack, as shown in FIGS. 2 to 4 , includes a plurality of cells, a plurality of cell modules 1 and a battery pack module 2 .
其中,每组电芯模组1由两个电芯并联而成,在本实施例中,每组电芯模组1中的每两个并联的电芯为同极朝向放置,即每组电芯模组1由两电芯以同极放置的方式并联在一起,可在减少并联走线的基础上提高单个电芯模组1的电容量。Wherein, each group of cell modules 1 is composed of two cells connected in parallel. In this embodiment, every two parallel cells in each group of cell modules 1 are placed in the same polarity, that is, each group of cell modules 1 is connected in parallel by two cells placed in the same polarity, which can increase the capacitance of a single cell module 1 on the basis of reducing parallel wiring.
其中,电池包模组2由多组电芯模组1以上中下三排且每排依次嵌合的方式构成,即如图2或图3的电池包模组2的俯视图或仰视图所示;且电池包模组2的上侧或下侧设置有电连接件,电连接件具体由电池包模组2的上排或下排中任意一排的一角以∽型的走线方式依次将每相邻的两组电芯模组1的极柱3进行串联,被串联的两组电芯模组1的极柱3的极性相反。Among them, the battery pack module 2 is composed of multiple groups of battery pack modules 1 in three rows above, middle and down, and each row is sequentially fitted, as shown in the top view or bottom view of the battery pack module 2 in FIG. 2 or FIG. 3 ; The poles 3 of the cell module 1 have opposite polarities.
在本实施例中,以电池包模组2的俯视图为例,即如图2所示,电连接件仅需在电池包模组2的上部(即上侧)对电芯模组1进行串联,电池包模组2的输入端4选择位于左下角的一组电芯模组1,即下排的最左侧的一组电芯模组1,因此从左下角开始,电连接件以∽型的走线方式依次串联每组电芯模组1,最终由位于电池包模组2底部(即下侧)的输出端5输出,在本实施例中,以负极作为输入端4,即图2中的输入极-,以正极作为输出端5,即图2中的输出极+,且电池包模组2的输入端4和输出端5分别位于电池包模组2的上下两侧且还各自位于整体电池包模组2的左右,更进一步减少了输入输出端5之间的压差干扰。In this embodiment, take the top view of the battery pack module 2 as an example, that is, as shown in FIG. 2 , the electrical connectors only need to connect the cell modules 1 in series on the upper part (i.e., the upper side) of the battery pack module 2, and the input terminal 4 of the battery pack module 2 selects a group of cell modules 1 located in the lower left corner, that is, the leftmost group of cell modules 1 in the lower row. 2 The output terminal 5 at the bottom (i.e., the lower side) is output. In this embodiment, the negative pole is used as the input terminal 4, that is, the input terminal - in FIG. 2, and the positive pole is used as the output terminal 5, that is, the output terminal 5 in FIG.
在其他等同实施例中,电连接件也可以在电池包模组2的下侧对电芯模组1进行串联,即仅需在电池包模组2的上下两侧中的其中一侧对电芯模组1进行串联即可;同时输入端4和输出端5也可以根据实际需要选择是从上排还是下排以及哪一端(即左侧还是右侧)开始到哪一端结束,仅需保证最终输入端4和输出端5分别位于电池包模组2的上下两侧且还分别位于电池包模组2的左右侧即可;且输入端4和输出端5的极性也可以自由限定,保证电池包模组2的输入输出极性相反即可,并非限定输入端仅能为负极,输出端仅能为正极。In other equivalent embodiments, the electrical connectors can also connect the cell modules 1 in series on the lower side of the battery pack module 2, that is, it is only necessary to connect the cell modules 1 in series on one of the upper and lower sides of the battery pack module 2; at the same time, the input end 4 and the output end 5 can also be selected from the upper row or the lower row and which end (i.e., left or right) to end according to actual needs. It is only necessary to ensure that the final input end 4 and output end 5 are respectively located on the upper and lower sides of the battery pack module 2 and are also located in the battery pack. The left and right sides of the module 2 can be used; and the polarity of the input terminal 4 and the output terminal 5 can also be freely limited. It is enough to ensure that the input and output polarities of the battery pack module 2 are reversed. It is not limited that the input terminal can only be negative and the output terminal can only be positive.
再如图1所示为现有电池包的电芯排布的俯视示意图,从图1中可以看出现有也是采用每两个电芯并联构成一组电芯模组1,但整体电池包模组2则是由四排的电芯模组1构成,每排电芯模组1内的电芯均以横向依次相邻连接,因而每组电芯模组1的串联走线(即电连接件的排布)为类似S型的走线方式,该种电芯排布方式使得相邻电连接件需求的爬电距离较大。As shown in Figure 1, it is a top view schematic diagram of the arrangement of cells in the existing battery pack. From Figure 1, it can be seen that every two cells are connected in parallel to form a set of cell modules 1, but the overall battery pack module 2 is composed of four rows of cell modules 1, and the cells in each row of cell modules 1 are connected successively in a horizontal direction. Therefore, the series wiring of each group of cell modules 1 (that is, the arrangement of electrical connectors) is similar to an S-shaped routing. The creepage distance is large.
同时将本实施例的电芯排布方式对比现有的S型走线方式,即对比图2和图1还可以发现本实施例中的输入端4和输出端5分别位于电池包模组2的上下两侧且还各自位于整体电池包模组2的左右,相比于图1中输入端4和输出端5均位于左侧的方式,也更进一步减少了电池包模组2的输入输出之间的压差干扰。At the same time, comparing the arrangement of cells in this embodiment with the existing S-shaped wiring method, that is, comparing Figure 2 and Figure 1, it can also be found that the input terminal 4 and the output terminal 5 in this embodiment are respectively located on the upper and lower sides of the battery pack module 2 and are also located on the left and right sides of the overall battery pack module 2, compared with the way in which the input terminal 4 and the output terminal 5 are located on the left side in Figure 1, the voltage difference between the input and output of the battery pack module 2 is further reduced.
即在本实施例中,通过将传统以S型走线方式对电池包内的电芯模组1进行串联的结构,替换为由电池包模组2某一侧从某一角以∽型的走线方式通过电连接件依次将每相邻的两组电芯模组1的极柱3进行串联的结构,减少了电连接件的爬电距离,有效降低了电池包中相邻电芯间的压差。That is to say, in this embodiment, the traditional structure of connecting the battery modules 1 in the battery pack in an S-shaped wiring manner is replaced with a structure in which the poles 3 of each adjacent two groups of battery modules 1 are connected in series through electrical connectors in a ∽-shaped wiring manner from a certain side of the battery pack module 2 from a certain angle, thereby reducing the creepage distance of the electrical connectors and effectively reducing the voltage difference between adjacent cells in the battery pack.
请参照图2至图4,本发明的实施例二为:Please refer to Fig. 2 to Fig. 4, embodiment two of the present invention is:
一种电池包的电芯排布结构,在上述实施例一的基础上,在本实施例中,如图2或图3所示,位于上排的电芯模组1为六组且其内所有电芯为横向依次放置;位于中排的电芯模组1为60°斜向放置的十一组,是位于上排的电芯模组1的两倍并减少一组的数量,且每一组电芯模组1内的其中一个电芯嵌合在位于上排的两个相邻电芯之间;位于下排的电芯模组1为五组,是比位于上排的电芯模组1少一组的数量,且位于下排的每一个电芯均切合在位于中排的两个相邻电芯之间。A cell arrangement structure of a battery pack. On the basis of the first embodiment above, in this embodiment, as shown in FIG. 2 or FIG. 3 , the cell modules 1 in the upper row are six groups and all the cells in them are placed in sequence in a horizontal direction; the cell modules 1 in the middle row are eleven groups placed obliquely at 60°, which is twice that of the cell modules 1 in the upper row and the number of one group is reduced, and one of the cells in each group of cell modules 1 is embedded between two adjacent cells in the upper row; There are five groups of cell modules 1 in the lower row, which is one group less than the cell modules 1 in the upper row, and each cell in the lower row fits between two adjacent cells in the middle row.
即在本实施例中,电芯模组1以上中下三排的方式依次紧密嵌合组成电池包模组2,保证整体电池包强度的同时也最大化的利用电池包空间以提高整体电池包模组的电量。另外,中排的电芯模组均为60°的斜向排布方式能够为电连接件的∽型走线方式提供最短的走线距离,从而进一步降低相邻电连接件所需的爬电距离。That is to say, in this embodiment, the upper, middle and lower rows of the battery module 1 are closely fitted in turn to form the battery pack module 2, which not only ensures the strength of the overall battery pack, but also maximizes the use of the battery pack space to increase the power of the overall battery pack module. In addition, the oblique arrangement of the battery modules in the middle row at 60° can provide the shortest routing distance for the ∽-shaped wiring of electrical connectors, thereby further reducing the creepage distance required by adjacent electrical connectors.
同时,在本实施例中,在电池包模组2上四个电芯为同一斜向的第一侧还设置有一组第一电芯模组,其中第一电芯模组与位于中排的电芯模组1呈同一斜向,第一电芯模组中靠近下排的电芯与位于下排的电芯模组1相邻,且靠近中排的电芯与位于中排的电芯模组1相邻。具体在本实施例中,以图2的俯视图为例,由于下排相对于上排的电芯模组1的数量少一组,而中排斜向放置的电芯模组1的数量为上排的电芯模组1的数量的两倍再减少一组,因此最终上中下三排的电芯模组1依次嵌合后形成的整体电池包模组2的结构在右侧会呈四个电芯为同一斜向的结构,此时在同一斜向的这一侧增加多一组第一电芯模组并使其靠近下排和中排的电芯模组1,使得最终整体电池包模组2呈现左右对称且上下交错的紧密结构,在保证电池包模组2结构稳定的同时也充分利用了电池包空间进一步提高了整体电池包模组2的电量,且在本实施例中,该多设置的一组第一电芯模组还作为了整体电池包模组2的输出端5。At the same time, in this embodiment, a group of first battery modules is provided on the first side of the battery pack module 2 where the four batteries are in the same oblique direction, wherein the first battery module is in the same oblique direction as the battery modules 1 located in the middle row, the batteries near the lower row of the first battery module are adjacent to the battery modules 1 located in the lower row, and the batteries near the middle row are adjacent to the battery modules 1 located in the middle row. Specifically, in this embodiment, taking the top view of FIG. 2 as an example, since the number of battery modules 1 in the lower row is one less than that of the upper row, and the number of battery modules 1 placed obliquely in the middle row is twice the number of battery modules 1 in the upper row, then one group is reduced. Therefore, the structure of the overall battery pack module 2 formed after the upper, middle, and lower rows of battery modules 1 are sequentially fitted will have a structure of four batteries in the same oblique direction on the right side. Make it close to the cell modules 1 in the lower row and the middle row, so that the final overall battery pack module 2 presents a compact structure of left-right symmetry and staggered up and down. While ensuring the structural stability of the battery pack module 2, it also makes full use of the battery pack space and further improves the power of the overall battery pack module 2.
另外,在本实施例中,如图2中所示,在电池包模组2的上侧一面中,上排的六组电芯模组1彼此之间极柱极性相反,下排的五组电芯模组1彼此之间极柱极性相反,中排的十一组电芯模组1中,除靠近输入极-的最外侧一组外,其他十组电芯模组1中两两极性相同形成如图2中“-++--++--++”极性排布。并且第一电芯模组的极性与作为输入极-的电芯模组的极性相同,故而在电池包模组2的下侧一面第一电芯模组的极性为+,即作为输出级+,使得输入端4和输出端5分别位于电池包模组2的上下两侧且还各自位于整体电池包模组2的左右,减少了输入端4和输出端5之间的压差干扰。In addition, in this embodiment, as shown in FIG. 2 , on the upper side of the battery pack module 2 , the poles of the six groups of battery modules 1 in the upper row are opposite to each other, and the polarities of the poles of the five groups of battery modules 1 in the lower row are opposite to each other. Among the eleven groups of battery modules 1 in the middle row, except for the outermost group near the input pole -, the two polarities of the other ten groups of battery modules 1 are the same, forming the polarity arrangement of "-++--++--++" as shown in Figure 2. And the polarity of the first cell module is the same as the polarity of the cell module as the input pole -, so the polarity of the first cell module on the lower side of the battery pack module 2 is +, that is, it is used as the output stage +, so that the input terminal 4 and the output terminal 5 are respectively located on the upper and lower sides of the battery pack module 2 and are also located on the left and right sides of the overall battery pack module 2, reducing the pressure difference interference between the input terminal 4 and the output terminal 5.
同时,在其他等同实施例中,位于上排的电芯模组1为N组、位于中排的电芯模组1为2N-1组、位于下排的电芯模组1位N-1组且其中N为大于1的正整数即可,比如N为2,则2N-1为3,N-1为1,以此类推,具体可根据实际的两轮电动车所需的电池包电量以及电芯的规格而定。At the same time, in other equivalent embodiments, the cell module 1 in the upper row is group N, the cell module 1 in the middle row is group 2N-1, and the cell module 1 in the lower row is group N-1, where N is a positive integer greater than 1. For example, if N is 2, then 2N-1 is 3, and N-1 is 1. By analogy, it can be determined according to the actual battery pack power required by the two-wheeled electric vehicle and the specifications of the cells.
本实施例采用的一种电池包的电芯排布结构,相邻电芯模组1间的压差U为3.2V,则电池包模组2中相邻电连接件所需的爬电距离按国际规定的公式:爬电距离d≥0.25*电芯间压差U+5,则最终算出来的相邻电连接件所需的爬电距离为5.8mm,而采用图1中传统的S型连接方式,电芯模组1间的压差为73.6V,根据爬电距离公式最终算得相邻电连接件所需的爬电距离为23.4mm,因此,本实施例的一种电池包的电芯排布结构,能极大降低相邻电芯间的压差,从而降低电池包模组2中相邻的电连接件所需的爬电距离。The cell arrangement structure of a battery pack adopted in this embodiment, the voltage difference U between adjacent cell modules 1 is 3.2V, then the creepage distance required by the adjacent electrical connectors in the battery pack module 2 is according to the internationally prescribed formula: creepage distance d≥0.25*voltage difference between cells U+5, then the final calculated creepage distance required for adjacent electrical connectors is 5.8mm, and the traditional S-shaped connection method in Figure 1 is used, the voltage difference between cell modules 1 is 73.6V, according to The creepage distance formula finally calculates that the creepage distance required by adjacent electrical connectors is 23.4mm. Therefore, the cell arrangement structure of a battery pack in this embodiment can greatly reduce the pressure difference between adjacent cells, thereby reducing the creepage distance required by adjacent electrical connectors in the battery pack module 2.
请参照图5,本发明的实施例三为:Please refer to Fig. 5, embodiment three of the present invention is:
一种电池包的电芯排布方法,如图5,包括步骤:A cell arrangement method for a battery pack, as shown in Figure 5, includes steps:
S1、将每两个电芯并联为一组电芯模组,得到多组电芯模组;S1. Connect every two cells in parallel to form a group of cell modules to obtain multiple groups of cell modules;
S2、将多组电芯模组以上中下三排的分布方式依次嵌合构成电池包模组;S2. The distribution of the upper, middle and lower rows of multiple sets of battery modules are sequentially fitted to form a battery pack module;
S3、在电池包模组的上侧或下侧设置电连接件,将电连接件从电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次串联在每相邻的两组电芯模组的极柱上,被串联的两组电芯模组的极柱的极性相反。S3. Install an electrical connector on the upper or lower side of the battery pack module, and connect the electrical connector in series from a corner of any row in the upper row or lower row of the battery pack module in a ∽-shaped wiring manner to the poles of each adjacent two sets of battery modules, and the polarities of the poles of the two sets of battery modules connected in series are opposite.
即在本实施例中,基于同一技术构思,配合上述实施例一或实施例二的一种电池包的电芯排布结构,提供一种电池包的电芯排布方法,通过将传统以S型走线方式对电池包内的电芯模组进行串联的结构,替换为由电池包模组上侧或下侧的一角以∽型的走线方式通过电连接件依次将每相邻的两组电芯模组的极柱进行串联的结构,极大优化了电芯的排布方式,从而减少了电连接件的爬电距离,有效降低了电池包中相邻电芯间的压差。That is to say, in this embodiment, based on the same technical idea, and in conjunction with the cell arrangement structure of the battery pack in the first or second embodiment above, a cell arrangement method for the battery pack is provided. By replacing the traditional structure of connecting the cell modules in the battery pack in series in an S-shaped wiring manner, it is replaced by a structure in which the poles of each adjacent two groups of cell modules are connected in series in a ∽-shaped wiring method through an electrical connector at a corner of the upper or lower side of the battery pack module, which greatly optimizes the arrangement of the cells. In this way, the creepage distance of the electrical connector is reduced, and the voltage difference between adjacent cells in the battery pack is effectively reduced.
其中,步骤S1具体为:Wherein, step S1 is specifically:
将每两个电芯以同极朝向放置的方式并联为一组电芯模组,得到多组电芯模组,,即每组电芯模组由两个同极放置的方式并联在一起,在减少并联走线的基础上提高单个电芯模组的电容量。Connect every two cells in parallel with the same polarity to form a group of cell modules to obtain multiple sets of cell modules, that is, each group of cell modules is connected in parallel by placing two cells with the same polarity, and increase the capacitance of a single cell module on the basis of reducing parallel wiring.
其中,步骤S2具体为:Wherein, step S2 is specifically:
将N组电芯模组以其内所有电芯横向的方式依次放置组成上排,将2N-1组电芯模组以每组呈60°斜向放置的方式组成中排,将N-1组电芯模组以其内所有电芯横向的方式依次放置组成下排,位于中排的电芯模组中的每一组电芯模组内的其中一个电芯嵌合在位于上排的两个相邻电芯之间,位于下排的电芯模组中的每一个电芯均切合在位于中排的两个相邻电芯之间,N为大于1的正整数。Place N groups of battery modules horizontally in order to form the upper row, place 2N-1 groups of battery modules in a 60° oblique manner to form the middle row, and place N-1 groups of battery modules in order to form the lower row with all batteries in them horizontally, one of the batteries in each group of battery modules in the middle row is embedded between two adjacent batteries in the upper row, and each battery in the lower row of battery modules All fit between two adjacent batteries located in the middle row, and N is a positive integer greater than 1.
即电芯模组以上中下三排的方式依次紧密嵌合组成电池包模组,保证整体电池包强度的同时也最大化的利用电池包空间以提高整体电池包模组的电量,中排的电芯模组均为60°的斜向排布方式能够为电连接件的∽型走线方式提供最短的走线距离,从而进一步降低相邻电连接件所需的爬电距离。That is to say, the upper, middle and lower rows of the battery module are closely fitted in turn to form the battery pack module, which ensures the strength of the overall battery pack and maximizes the use of the battery pack space to increase the power of the overall battery pack module. The battery modules in the middle row are arranged obliquely at 60°, which can provide the shortest routing distance for the ∽-shaped wiring of electrical connectors, thereby further reducing the creepage distance required for adjacent electrical connectors.
其中,步骤S2还包括:Wherein, step S2 also includes:
在电池包模组上四个电芯为同一斜向的第一侧再设置一组第一电芯模组,且第一电芯模组与位于中排的电芯模组呈同一斜向,第一电芯模组中靠近下排的电芯与位于下排的电芯模组相邻,且靠近中排的电芯与位于中排的电芯模组相邻。On the first side of the battery pack module where the four cells are in the same inclination direction, a group of first cell modules is set, and the first cell modules are in the same oblique direction as the cell modules in the middle row, the cells in the first cell module that are close to the lower row are adjacent to the cell modules in the lower row, and the cells in the middle row are adjacent to the cell modules in the middle row.
由于下排相对于上排的电芯模组数量少一组,而中排斜向放置的电芯模组数量为上排电芯模组数量的两倍再减少一组,因此最终上中下三排的电芯模组依次嵌合后形成的整体电池包模组结构会在一侧呈四个电芯同一斜向,此时在同一斜向的这一侧增加一组第一电芯模组并使其靠近下排的电芯与位于下排的电芯模组相邻且靠近中排的电芯与位于中排的电芯模组相邻,使得最终整体电池包模组呈现左右对称的紧密结构,在保证电池包模组结构稳定的同时也充分利用了电池包空间进一步提高了整体电池包模组的电量。Since the number of battery modules in the lower row is one less than that in the upper row, and the number of battery modules placed obliquely in the middle row is twice the number of battery modules in the upper row and then reduced by one group, the overall battery pack module structure formed after the upper, middle and lower rows of battery modules are sequentially fitted together will have four batteries in the same oblique direction on one side. At this time, add a group of first battery modules on this side of the same inclination and make the batteries near the lower row adjacent to the lower row of battery modules and the middle row of batteries in the middle row. The cell modules are adjacent to each other, so that the final overall battery pack module presents a symmetrical compact structure. While ensuring the stability of the battery pack module structure, it also makes full use of the battery pack space to further increase the power of the overall battery pack module.
另外,电池包模组的输入端和输出端分别位于电池包模组的上下两侧,整体电池包的输入输出分别在电池包模组的上下侧,以减少输入输出端之间的压差干扰。In addition, the input and output terminals of the battery pack module are respectively located on the upper and lower sides of the battery pack module, and the input and output of the overall battery pack are respectively located on the upper and lower sides of the battery pack module to reduce the pressure difference interference between the input and output terminals.
综上所述,本发明提供的一种电池包的电芯排布结构及其排布方法,通过将传统以S型走线方式对电池包内的电芯模组进行串联的结构,替换为由电池包模组某一侧从某一角以∽型的走线方式通过电连接件依次将每相邻的两组电芯模组的极柱进行串联的结构,减少了电连接件的爬电距离,有效降低了电池包中相邻电芯间的压差。To sum up, the present invention provides a cell arrangement structure and arrangement method for a battery pack. By replacing the traditional structure of connecting the cell modules in series in the battery pack in an S-shaped wiring manner, to a structure in which the poles of each adjacent two groups of cell modules are connected in series through electrical connectors from a certain side of the battery pack module in a ∽-shaped wiring manner, the creepage distance of the electrical connectors is reduced, and the voltage difference between adjacent cells in the battery pack is effectively reduced.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the drawings, or directly or indirectly used in related technical fields, are all included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种电池包的电芯排布结构,其特征在于,包括多个电芯、多组电芯模组和电池包模组; A cell arrangement structure of a battery pack, characterized in that it includes a plurality of cells, a plurality of cell modules and a battery pack module;
    每组电芯模组由两个电芯并联而成;Each group of cell modules is composed of two cells connected in parallel;
    所述电池包模组由多组电芯模组以上中下三排且每排依次嵌合的方式构成;The battery pack module is composed of multiple sets of battery core modules in the upper, middle and lower rows, and each row is sequentially fitted;
    所述电池包模组上侧或下侧设置有电连接件,所述电连接件由所述电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次将每相邻的两组电芯模组的极柱进行串联,被串联的两组电芯模组的极柱的极性相反。The upper side or the lower side of the battery pack module is provided with an electrical connector, and the electrical connector connects the poles of each adjacent two groups of battery modules in series in a ∽-shaped wiring manner from a corner of any one of the upper row or the lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
  2. 根据权利要求1所述的一种电池包的电芯排布结构,其特征在于,每组电芯模组中的两个并联电芯为同极朝向放置。 The cell arrangement structure of a battery pack according to claim 1, wherein the two parallel cells in each cell module are placed in the same polarity.
  3. 根据权利要求1所述的一种电池包的电芯排布结构,其特征在于,位于上排的电芯模组为N组且其内所有电芯为横向依次放置,所述N为大于1的正整数; The cell arrangement structure of a battery pack according to claim 1, characterized in that, the cell modules located in the upper row are N groups and all the cells in it are placed in sequence horizontally, and the N is a positive integer greater than 1;
    位于中排的电芯模组为呈60°斜向放置的2N-1组,且每一组电芯模组内的其中一个电芯嵌合在位于上排的两个相邻电芯之间;The cell modules in the middle row are 2N-1 groups placed obliquely at 60°, and one of the cells in each group of cell modules is embedded between two adjacent cells in the upper row;
    位于下排的电芯模组为N-1组且其内所有电芯为横向依次放置,位于下排的每一个电芯均切合在位于中排的两个相邻电芯之间。The cell modules located in the lower row are N-1 groups and all the cells in it are placed in sequence horizontally, and each cell located in the lower row fits between two adjacent cells located in the middle row.
  4. 根据权利要求3所述的一种电池包的电芯排布结构及其排布方法,其特征在于,在所述电池包模组上四个电芯为同一斜向的第一侧还设置有一组第一电芯模组; The cell arrangement structure and arrangement method of the battery pack according to claim 3, characterized in that, on the first side of the battery pack module where the four cells are in the same oblique direction, a group of first cell modules is also arranged;
    所述第一电芯模组与位于中排的电芯模组呈同一斜向,所述第一电芯模组中靠近下排的电芯与位于下排的电芯模组相邻,且靠近中排的电芯与位于中排的电芯模组相邻。The first cell module is in the same oblique direction as the cell module located in the middle row, and the cells near the lower row in the first cell module are adjacent to the cell modules located in the lower row, and the cells near the middle row are adjacent to the cell modules located in the middle row.
  5. 根据权利要求1所述的一种电池包的电芯排布结构,其特征在于,所述电池包模组的输入端和输出端分别位于所述电池包模组的上下两侧。 The cell arrangement structure of a battery pack according to claim 1, wherein the input end and the output end of the battery pack module are respectively located on the upper and lower sides of the battery pack module.
  6. 一种电池包的电芯排布方法,其特征在于,包括步骤: A cell arrangement method for a battery pack, characterized in that it comprises the steps of:
    S1、将每两个电芯并联为一组电芯模组,得到多组电芯模组;S1. Connect every two cells in parallel to form a group of cell modules to obtain multiple groups of cell modules;
    S2、将多组电芯模组以上中下三排的分布方式依次嵌合构成电池包模组;S2. The distribution of the upper, middle and lower rows of multiple sets of battery modules are sequentially fitted to form a battery pack module;
    S3、在所述电池包模组的上侧或下侧设置电连接件,将所述电连接件从所述电池包模组的上排或下排中的任意一排的一角以∽型的走线方式依次串联在每相邻的两组电芯模组的极柱上,被串联的两组电芯模组的极柱的极性相反。S3. An electrical connector is provided on the upper side or lower side of the battery pack module, and the electrical connector is serially connected to the poles of each adjacent two groups of battery modules in a ∽-shaped wiring manner from a corner of any row in the upper or lower row of the battery pack module, and the polarities of the poles of the two groups of battery modules connected in series are opposite.
  7. 根据权利要求6所述的一种电池包的电芯排布方法,其特征在于,所述步骤S1具体为: The method for arranging cells of a battery pack according to claim 6, wherein the step S1 is specifically:
    将每两个电芯以同极朝向放置的方式并联为一组电芯模组,得到多组电芯模组。Connect every two cells in parallel in the same polarity orientation to form a set of cell modules to obtain multiple sets of cell modules.
  8. 根据权利要求6所述的一种电池包的电芯排布方法,其特征在于,所述步骤S2具体为: The method for arranging cells of a battery pack according to claim 6, wherein the step S2 is specifically:
    将N组电芯模组以其内所有电芯横向的方式依次放置组成上排,将2N-1组电芯模组以每组呈60°斜向放置的方式组成中排,将N-1组电芯模组以其内所有电芯横向的方式依次放置组成下排,位于中排的电芯模组中的每一组电芯模组内的其中一个电芯嵌合在位于上排的两个相邻电芯之间,位于下排的电芯模组中的每一个电芯均切合在位于中排的两个相邻电芯之间,所述N为大于1的正整数。Place N groups of battery modules horizontally in order to form the upper row, place 2N-1 groups of battery modules in a 60° oblique manner to form the middle row, and place N-1 groups of battery modules in order to form the lower row with all batteries in them horizontally, one of the batteries in each group of battery modules in the middle row is embedded between two adjacent batteries in the upper row, and each battery in the lower row of battery modules All fit between two adjacent batteries located in the middle row, and the N is a positive integer greater than 1.
  9. 根据权利要求8所述的一种电池包的电芯排布方法,其特征在于,所述步骤S2还包括: The method for arranging cells of a battery pack according to claim 8, wherein the step S2 further comprises:
    在所述电池包模组上四个电芯为同一斜向的第一侧再设置一组第一电芯模组,且所述第一电芯模组与位于中排的电芯模组呈同一斜向,所述第一电芯模组中靠近下排的电芯与位于下排的电芯模组相邻,且靠近中排的电芯与位于中排的电芯模组相邻。On the first side of the battery pack module where the four cells are in the same oblique direction, a group of first cell modules is provided, and the first cell modules are in the same oblique direction as the cell modules located in the middle row, the cells near the lower row of the first cell modules are adjacent to the cell modules located in the lower row, and the cells near the middle row are adjacent to the cell modules located in the middle row.
  10. 根据权利要求6所述的一种电池包的电芯排布方法,其特征在于,所述电池包模组的输入端和输出端分别位于所述电池包模组的上下两侧。 The method for arranging cells of a battery pack according to claim 6, wherein the input end and the output end of the battery pack module are respectively located on the upper and lower sides of the battery pack module.
PCT/CN2022/075362 2022-01-24 2022-02-07 Battery cell arrangement structure of battery pack, and arrangement method thereof WO2023137799A1 (en)

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