WO2023134425A1 - Battery module, battery structure, and electronic device - Google Patents

Battery module, battery structure, and electronic device Download PDF

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Publication number
WO2023134425A1
WO2023134425A1 PCT/CN2022/141365 CN2022141365W WO2023134425A1 WO 2023134425 A1 WO2023134425 A1 WO 2023134425A1 CN 2022141365 W CN2022141365 W CN 2022141365W WO 2023134425 A1 WO2023134425 A1 WO 2023134425A1
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WO
WIPO (PCT)
Prior art keywords
battery
battery module
installation
end wall
impact
Prior art date
Application number
PCT/CN2022/141365
Other languages
French (fr)
Chinese (zh)
Inventor
曾智敏
杨海奇
黄小腾
唐彧
徐晨怡
王鹏
Original Assignee
宁德时代新能源科技股份有限公司
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Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2023134425A1 publication Critical patent/WO2023134425A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/242Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/258Modular batteries; Casings provided with means for assembling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • H01M50/264Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • This application relates to battery modules, battery structures and electronic equipment.
  • the flat-lying battery module has the advantage of high safety in theory.
  • the principle is that when the battery thermal runaway occurs, the hot air and flames released by the battery will erupt upwards, and the battery module will The structure of the group is set as a flat battery module, which can delay the thermal air flow and the upward eruption of the flame.
  • the purpose of this application is to provide a battery module, battery structure and electronic equipment, so as to improve the reliability of the battery module, battery structure and electronic equipment.
  • the present application provides a battery module.
  • the battery module includes a plurality of battery cells arranged along a first direction, and the battery cells include a top, and the top is located on the second side of the battery cell.
  • One end of the direction, the second direction is perpendicular to the first direction; wherein at least two adjacent cells in the first direction have at least one installation space in the first direction , wherein the installation space is used for installing an impact bearing to protect the top of the cell.
  • the impact bearing is installed.
  • the battery structure can withstand the side impact of the battery structure through the impact bearing. impact, and prevent the top of the cell or the busbar of the battery module from being collided and squeezed, which improves the reliability of the battery module, battery structure, and electronic equipment.
  • installation parts are provided in the installation space, and the installation parts are respectively connected to the two sides of the installation space on the opposite sides of the first direction.
  • the electric core is fixedly connected, and the mounting part also has a mounting area for mounting the shock bearing part. The installation of the installation part can make the installation of the impact bearing part in the installation space more stable.
  • the shoulder areas of the top of the battery cells on both sides of the installation space in the first direction are impact-bearing areas for being covered by the impact-bearing member.
  • the shoulder area is set as an impact-bearing area, so that the battery cells can withstand greater pressure, further improving the reliability of the battery module.
  • the present application provides a battery structure, which includes the battery module as described in the first aspect; an impact bearing; and a box, the side walls of the box define a placement space; wherein, the The battery module is located in the placement space, the top of the battery cell is arranged corresponding to the side wall of the box, and the impact bearing is installed in the installation space of the battery module.
  • the impact bearing member includes a beam portion and end wall portions connected to both ends of the beam, the beam portion is installed in the installation space, and the end wall portion covers the top of the cell .
  • the impact bearing part includes the structure of the end wall and the beam, which makes the overall rigidity of the battery structure better and the ability to withstand side impact is stronger.
  • the battery module is the battery module described in the part of the first aspect
  • the beam part includes a mounting hole, and the installation of the beam part and the mounting part The area is installed through the installation hole and the corresponding connection piece, and the connection piece is embedded in the installation hole.
  • the structure in which the beam part and the mounting part are fastened and installed improves the rigidity of the battery module of the battery structure.
  • the end wall portion includes a first portion extending from both ends of the beam portion along the extending direction of the beam portion, the cross-sectional area of the first portion is larger than the cross-sectional area of the beam portion, so The force bearing area of the impact bearing part can be increased, so that the force transmission is more stable.
  • the end wall part further includes a second part extending from the first part along the height direction of the top of the battery core, so that the bearing capacity of the impact bearing part can be further improved, and better Protect the battery pack.
  • the side wall of the box body has an installation groove
  • the depth of the installation groove matches the thickness of the end wall part
  • one side of the end wall part is connected to the top of the battery core
  • the other side is connected to the top of the battery core.
  • One side is connected to the installation groove.
  • the other side of the end wall portion includes a first inclined portion
  • the installation groove includes a second inclined portion
  • the first inclined portion abuts against the second inclined portion.
  • the inclined plane fit structure can play a guiding role, and the fit structure is more stable.
  • the shock bearing part and the cells on both sides of the installation space in the first direction are filled with structural glue, so that the connection between the shock carrier and the cells is tighter, further improving the The stiffness of the battery module in the battery structure.
  • the battery structure further includes an upper cover, which is disposed on the placement space defined by the side wall of the box, and the upper cover is connected to the battery module through structural glue.
  • the structural glue of the upper cover and the battery module assembly Through the structural glue of the upper cover and the battery module assembly, the gap between the impact bearing part, the battery module and the box can be filled, and the overall strength of the battery structure can be further improved.
  • the present application provides an electronic device, which includes the battery module assembly as described in the second aspect.
  • FIG. 1 is an exploded schematic diagram of a battery structure according to an embodiment of the present application.
  • FIG. 2 is a schematic diagram of a case of a battery structure according to an embodiment of the present application.
  • FIG. 3 is a schematic diagram of an impact bearing member of a battery structure according to an embodiment of the present application.
  • 1-battery module 11, 1101, 1102, 1103, 1104-cell, 110-top, 111-top cover, 112-explosion-proof valve, 113-pole, S1-installation space, 12-installation piece, 121, 122-side, 120-installation area, 1201, 1202-connection hole, 114-structural adhesive, 115, 1151, 1152-shoulder area,
  • 3-box body 31-side wall, 311-installation groove, 3111-second slope, S2-placement space;
  • multiple refers to more than two (including two), similarly, “multiple groups” refers to more than two groups (including two), and “multiple pieces” refers to More than two pieces (including two pieces).
  • the flat-lying battery module has the advantage of high safety in theory.
  • the principle is that when the battery thermal runaway occurs, the hot air and flames released by the battery will erupt upwards, and the battery module will The structure of the group is set as a flat battery module, which can delay the thermal air flow and the upward eruption of the flame.
  • the inventors of the present application found that one of the main reasons for the reliability problems of the flat-lying battery module and the battery structure formed by it is that, since the battery cells are placed flat, after the battery structure is squeezed or bumped from the side, the battery The top cover, pole, explosion-proof valve on the top of the core, and the high-voltage busbar (Busbar) of the battery module are likely to be stressed. After collapse, the first part to be stressed is the top cover, pole, explosion-proof valve and the busbar of the battery module, which may cause secondary thermal runaway risks.
  • the inventor has designed a battery module and battery structure after in-depth research.
  • the battery structure can be loaded by impact
  • the parts can bear the impact of the battery structure by the side impact, and avoid the top of the battery cell or the busbar of the battery module from being impacted and squeezed, which improves the reliability of the battery module, battery structure and electronic equipment.
  • the battery modules and battery structures disclosed in the embodiments of the present application can be used, but not limited, in electronic equipment such as vehicles, ships, or aircraft.
  • the power supply system of the electronic device can be composed of the battery module and the battery structure disclosed in this application.
  • An embodiment of the present application provides an electronic device that uses a battery as a power source.
  • the electronic device can be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric vehicle, a train, a ship, a spacecraft, and the like.
  • electric vehicles can include pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc.
  • electric toys can include stationary or mobile electric vehicles.
  • Toys for example, game consoles, electric car toys, electric boat toys, and electric airplane toys, etc.
  • spacecraft may include airplanes, rockets, space shuttles, spaceships, and the like.
  • Electronic equipment can also be an energy storage system, such as large-scale commercial energy storage, micro-grid energy storage, base station products, household uninterruptible power supply energy storage, and so on.
  • the present application provides a battery module 1, including a plurality of battery cells 11 arranged along a first direction, the battery cells 11 include a top 110, and the top 110 is located on the 11 at one end of the second direction, the second direction being perpendicular to the first direction.
  • a battery module 1 including a plurality of battery cells 11 arranged along a first direction, the battery cells 11 include a top 110, and the top 110 is located on the 11 at one end of the second direction, the second direction being perpendicular to the first direction.
  • there is at least one installation space S1 in the first direction there is at least one installation space S1 in the first direction, and the installation space S1 is used for installing the shock bearing member 2 to protect the top of the electric cores 11 110.
  • the first direction and the second direction such as shown in FIG. 1, the first direction is the X direction, the second direction is the Y direction, a plurality of cells 11 are arranged along the X direction, and one end of the cells 11 in the Y direction includes Top 110.
  • the top 110 generally includes the top cover 111 of the battery cell 11, the explosion-proof valve 112 and the pole 113 located on the top cover 111, the reason why it is called "top” is a kind of The idiomatic term refers to that if the cell 11 is placed vertically, the explosion-proof valve 112 and the pole 113 of the top cover 111 are located on the top of the cell 11, which corresponds to one end of the Z direction in FIG.
  • the top 110 is located on the side, that is, one end in the Y direction. It can be understood that the top 110 is not limited to the top cover 111 shown in the figure, and the explosion-proof valve 112 and pole 113 located on the top cover 111 may include more components at this position, or reduce certain components.
  • At least one installation space S1 in the first direction which means, for example, as shown in FIG. 1 , for four battery cells 1101, 1102 . It is connected by structural glue 114. It can be understood that the location of the installation space S1 can be adjusted according to actual needs. For example, according to the simulation or test structure, it is determined that some locations are more likely to be collided or squeezed, and then the installation space is set corresponding to the location. S1, in the embodiment shown in FIG.
  • the position between the cells 1101 and 1102 is a position that is more likely to be collided or squeezed, and the position between the cells 1102 and 1103 and between the cells 1103 and 1104 The position is less likely to be collided or squeezed, so only the installation space S1 is set here, if the battery cells 1102, 1103, and/or the position between the battery cells 1103, 1104 are also likely to be collided or squeezed Similarly, an installation space S1 should be provided between the battery cells 1102, 1103, and/or between the battery cells 1103, 1104.
  • the installation space S1 means the space for correspondingly installing the impact bearing 2 , and the impact bearing 2 needs to protect the top 110 of the battery cell 11 , so not any gap can be called the installation space S1 .
  • the installation space S1 there is also a tiny gap between the cells 1102, 1103, and the cells 1103, 1104, and the gap is filled by the structural adhesive 114, but the structural adhesive 114 does not protect the top 110, but only glues Therefore, in the embodiment shown in FIG. 1 , there is no installation space S1 between the battery cells 1102 , 1103 , and the battery cells 1103 , 1104 .
  • the “impact” of the impact bearing member 2 should be understood in a broad sense, that is, the load is subject to impact or extrusion force, including instantaneous impact, extrusion force, and other forces acting on the top 110 .
  • the cell 11 and the battery module 1 are the usual meanings in the field, that is, the cell 11 is the smallest unit constituting the battery module 1 and realizes the conversion of electrical energy and chemical energy.
  • the battery module 1 includes a plurality of battery cells 11 connected in series or in parallel or mixed.
  • the mixed connection refers to a plurality of battery cells 11 that are both connected in series and in parallel.
  • the battery module 1 can also include a busbar (busbar) for realizing multiple
  • the electrical connection between the battery cells 11, for example, may also have a monitoring and management circuit for the battery cells 11, etc.
  • Each battery cell 11 may be a secondary battery or a primary battery, such as a lithium-ion battery, a sodium-ion battery, a magnesium-ion battery, a lithium-sulfur battery, etc., and is not limited thereto.
  • the battery core 11 can be in the form of a cylinder, a flat body, a cuboid or other shapes.
  • the corresponding battery structure can withstand the impact of the battery structure by the side collision through the impact bearing 2, and Prevent the top 110 of the battery cell 11 or the bus bar of the battery module 1 from being collided and squeezed, prevent the above components from being damaged, and improve the reliability of the battery module, battery structure and electronic equipment.
  • a mounting part 12 is provided in the installation space S1, and the mounting part 12 has two opposite sides 121, 122 in the first direction. They are respectively fixedly connected to the battery cells 11 on both sides of the installation space S1 in the first direction, and the installation part 12 also has an installation area 120 for installing the impact bearing part 2 .
  • the meaning of the mounting part 12 is used to install the parts of the impact bearing 2, such as a plate-shaped part, the specific installation method can be as shown in Figure 1, the installation area 120 has connecting holes 1201, 1202, and the impact bearing 2 There are mounting holes 201 , 202 , and the connecting holes of the mounting area 120 are connected to the mounting holes 201 , 202 of the impact bearing 2 through connecting pieces 501 , 502 such as bolts, so that the impact bearing 2 is mounted on the mounting 12 .
  • the two side surfaces 121 , 122 of the mounting part 12 are respectively fixedly connected to the battery cells 1101 , 1102 located on both sides of the installation space S1 in the X direction. This not only makes it easy to install the impact bearing 2 in the installation space S1, but also makes the installation of the impact bearing 2 in the installation space S1 more stable.
  • the shoulder area 115 of the top 110 of the cell 11 on both sides of the installation space S1 in the first direction is an impact bearing area for being covered by the impact bearing member 2 .
  • the shoulder area 115 is a visual description, similar to the shoulders of the human body, that is, the area at both ends of the top 110 in the X direction.
  • the battery cells 1101 on both sides of the X direction of the installation space S1 The shoulder areas 1151 and 1152 of the top 110 of , 1102 are impact bearing areas, which are covered by the impact bearing member 2 in the battery structure, so that the battery cell 11 can withstand greater pressure and further improve the reliability of the battery module.
  • the principle is that for the top 110 of the battery cell 11, the ability of each part to withstand force is different.
  • the explosion-proof valve 112 is theoretically not allowed to bear force, and the maximum pressure that the shoulder area 115 can bear is usually the maximum pressure of the battery pole.
  • the maximum pressure that the shoulder area 115 can withstand is ⁇ 2000N
  • the maximum pressure that the pole 113 can withstand is about 500N
  • the impact bearing 2 Covering the shoulder area 115, the impact or extrusion force it receives can be transferred to the area with the highest bearing capacity in the top 110 of the battery cell 11, so that the battery cell 11 can withstand greater pressure, and further improve the reliability of the battery module sex.
  • the present application also provides a battery structure 10, which includes the battery module 1 described above, the impact bearing 2, and the box body 3; the box body
  • the side wall 31 of 3 defines a placement space S2, and the battery module 1 is located in the placement space S2.
  • the top 110 of the battery cell 11 is disposed corresponding to the side wall 31 of the box body 3 , and the shock bearing member 2 is installed in the installation space S1 of the battery module 1 .
  • the battery structure 10 is a structure having a battery module 1 , for example, it may be a term commonly used by those skilled in the art as a "battery pack".
  • the battery structure 10 may include a battery module 1 , and a mechanical part, and the mechanical part may include a case 3 , and other fixing devices, electrical connection devices, insulating parts, and the like.
  • the box body 3 plays the role of accommodating and protecting the battery module 1 .
  • the battery structure 10 can also include a thermal management system, such as air cooling, liquid cooling, heating devices, and heating films, and a battery management device, such as a battery management system (Battery Management System, BMS).
  • BMS Battery Management System
  • the status of the battery cells 11 is used to determine the status of the entire battery structure 10, and the battery structure 10 is controlled and adjusted according to their status, and the strategy is implemented, so as to realize the charge and discharge management of the battery structure 10 and each battery cell 11 to ensure the battery structure. 10 operates safely and stably.
  • it may also include a safety box (S-box), which is mainly composed of relays, current sensors, pre-charging resistors and fuses, etc., to ensure the reliability and safety of the battery structure 10 .
  • S-box safety box
  • Adopting the battery structure 10 of the above embodiment its beneficial effect is as described above, the safety of the flat-lying battery module 1 is higher, and the setting of the impact bearing 2 protects the relatively weak explosion-proof of the top 110
  • the valve 112, the pole 113, and the bus bar of the battery module prevent the pole 113 of the cell, the explosion-proof valve 112 and the high voltage of the battery module from being damaged when the battery structure 10 is squeezed or collided with the side.
  • the impact bearing member 2 includes a beam portion 21 and end wall portions 22 connected to both ends of the beam portion 21, and the beam portion 21 is installed in the installation space. S1 , the end wall portion 22 covers the top 110 of the cell 11 .
  • the meaning of the beam portion 21 here is a structure that connects two end wall portions 22 respectively located on both sides thereof.
  • the end wall portion 22 means that it is located at the end side and has a wall structure.
  • the beneficial effect of adopting the above embodiments is that the force can be transmitted stably through the arrangement of the beam portion 21, and the installation space S1 of the beam portion 21 can also improve the rigidity of the battery module 1 as a whole, so that the structure of the battery module 1 It is more stable and has a stronger ability to withstand side impacts.
  • the installation area 120 of the installation part 12 is installed through the installation holes 201 , 202 and the corresponding connectors 501 , 502 , and the connectors 501 , 502 are embedded in the installation holes 201 , 202 .
  • the connectors 501, 502 can be, for example, screws or bolts, and the mounting holes 201, 202 can be countersunk structures.
  • the bolt heads of the bolt-shaped connectors 501, 502 are buried in the mounting holes 201, 202, so that the battery structure 10 Being more compact can also make it easier for the installation part 12 to be arranged on the battery structure 10 , and there is no need to consider avoiding the connection parts 501 and 502 in the battery structure 10 to provide additional space.
  • the structure in which the beam portion 21 is fastened to the mounting member 12 improves the rigidity of the battery module 1 of the battery structure 10 .
  • the end wall portion 22 of the impact bearing member 2 includes a first portion 221 extending from both ends of the beam portion 21 along the extending direction of the beam portion. , the cross-sectional area of the first portion 221 is greater than the cross-sectional area of the beam portion 21 .
  • the beneficial effect of adopting the above embodiment is that, through the structure in which the cross-sectional area of the first part 221 is larger than that of the cross-beam part 21, the force-bearing area with the box body 3 is increased, ensuring that the side wall 31 is subjected to collision and extrusion. Forces can be stably transmitted to the impact carrier 2 .
  • the end wall portion 22 of the impact bearing member 2 further includes The second part of 222.
  • the height direction of the top 110 of the battery cell 11, such as shown in FIG. Better protection of the battery module 1 is also conducive to a more stable installation of the shock bearing member 2 .
  • the side wall 31 of the box body 3 has a mounting groove 311, the depth of the mounting groove 311 matches the thickness of the end wall portion 22, and the end wall portion One side 2201 of 22 is connected to the top 110 of the cell 11 , and the other side 2202 is connected to the installation groove 311 .
  • the side wall 31 has a mounting groove 311.
  • the depth in the direction accommodates part of the thickness or even the entire thickness of the end wall portion 22, so that the end wall portion 22 is restricted by the groove wall of the installation groove 311 in the X direction, and restricted by the groove bottom of the installation groove 311 in the Y direction.
  • the beneficial effect of adopting the above embodiments is that by providing the installation groove 311 in the box body 3, the impact bearing 2 can be positioned along the installation groove 311 during assembly, which is easy to assemble, and even if the side of the box body 3 of the battery structure 10 When the wall 31 is collided or squeezed, the matching connection between the installation groove 311 and the end wall portion 22 can also ensure that the relative position of the impact bearing 2 and the box body 3 is stable, avoiding relative slippage between the two, and ensuring that the impact bearing 2 is accurately positioned. Play a protective role in the position that is more likely to be hit or squeezed.
  • the side wall 31 of the box body 3 is a plane structure, which is along the Z direction. extending, while the extending direction of the first slope 22021 and the second slope 3111 has a certain inclination relative to the Z direction, so it is a slope structure.
  • the mounting groove 311 and the end wall portion 22 are connected through the inclined surface, so that the guiding and positioning effect provided by the mounting groove 311 on the impact bearing member 2 during assembly is more significant, and the connection and matching structure between the mounting groove 311 and the end wall portion 22 is also more obvious. for stability.
  • structural glue filling between the installation groove 311 and the end wall portion 22, that is, in the assembly of the battery structure 10, after the installation groove 311 and the end wall portion 22 are plugged and connected, It can be further filled and bonded with structural glue.
  • the bottom of the installation groove 311 and the end surface of the end wall 22 in the Y direction that is, the other side 2202 mentioned above, is filled and bonded with structural glue.
  • the groove wall of the mounting groove 311 and the end surface of the end wall portion 22 in the X direction are filled and bonded by structural glue, so that the strength of the overall structure composed of the battery module 1 and the impact bearing member 2 can be further improved.
  • the shock bearing member 2 and the cells on both sides of the installation space S1 in the first direction are filled with structural glue.
  • FIG. 1 there is an installation space S1 between adjacent battery cells 1101, 1102 in the X direction to install the impact bearing 2, the battery cells 1101, 1102 on both sides of the impact bearing 2, and the beam portion 21 at X
  • One end surface 211 in the X direction and the battery cell 1101 are filled and bonded with structural glue
  • the beam part 21 is filled and bonded with structural glue between the other end surface 212 in the X direction and the battery cell 1102, so that the impact bearing part 2 and the battery cell 1102 are filled and bonded.
  • the connection structure between the cores 11 is more stable, further improving the rigidity of the battery module 1 .
  • the battery structure 10 further includes an upper cover 4, which is provided on the placement space S2 defined by the side wall 31 of the box body 3, and the upper cover 4 and the battery module 1 pass through Structural glue connection.
  • the upper cover 4 may have a flow channel structure, which can provide cooling fluid to flow therein to cool the battery module 1. Similarly, it can also provide hot fluid to flow in the flow channel to Heating the battery module 1, for example, heating the battery module 1 when the temperature is low, so as to minimize the performance degradation of the battery caused by the low temperature.
  • the material, processing technology and structure of the upper cover 4 are aluminum stamped and brazed water-cooled plates, but not limited thereto. For example, they can also be profiled water-cooled plates or inflated water-cooled plates.
  • the "water cooling plate” here is just a common term, and it does not limit the upper cover 4 to only have the function of cooling according to the above.
  • the specific structure of the upper cover 4 such as the flat plate structure shown in FIG. 1 , is compact and space-saving, but it is not limited thereto.
  • the process of connecting the upper cover 4 and the battery module 1 through structural glue may be to place the battery module 1 into the box body 3, install the impact bearing 2 in the installation space S1 of the battery module 1, and then the upper cover 4 Fill and bond with the battery module 1 through structural glue, and during this process, the structural glue will also be filled between the impact bearing part 2 and the battery module 1, for example, as described above, the crossbeam part 21 in the X direction One end surface 211 and the battery cell 1101 are filled and bonded with structural glue, and the other end surface 212 of the beam portion 21 in the X direction is filled and bonded with the battery cell 1102 through structural glue; the structural glue will also be filled to the impact bearing and Between the boxes, for example, as described above, the groove bottom of the installation groove 311 and the end surface in the Y direction of the end wall portion 22, that is, the other side 2202 mentioned above, are filled and bonded by structural adhesive, and the groove wall and the end surface of the installation groove 311 The end surface of the wall portion 22 in the X direction is filled and
  • the battery structure 10 has a compact structure, can effectively cool or heat the battery module 1, and the glue structure between the upper cover 4 and the battery module 1 can fill the structure, and can also make the impact bearing 2 is bonded with the battery module 1 and the box body 3, further improving the overall strength of the battery structure 10.
  • the present application also provides an electronic device including the battery structure 10 introduced above.
  • Electronic devices include but are not limited to the above-mentioned mobile phones, tablets, laptop computers, electric toys, electric tools, battery cars, electric vehicles, trains, ships, spacecraft, etc.
  • electric vehicles can include pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc.
  • electric toys can include stationary or mobile electric vehicles.
  • Toys for example, game consoles, electric car toys, electric boat toys, and electric airplane toys, etc.
  • spacecraft may include airplanes, rockets, space shuttles, spaceships, and the like.
  • Electronic equipment can also be an energy storage system, such as large-scale commercial energy storage, micro-grid energy storage, base station products, household uninterruptible power supply energy storage, and so on.
  • the present application provides a battery structure 10 , which includes a flat battery module 1 , an impact bearing 2 , a box body 3 and an upper cover 4 .
  • the flat battery module 1 includes a plurality of battery cells 11 arranged along the X direction, and at least two adjacent battery cells 1101 and 1102 of the battery module 1 have an installation space S1 in the X direction.
  • the impact bearing 2 includes a beam portion 21 and end wall portions 22 connected to both ends of the beam portion 21 in the Y direction.
  • the battery module 1 is placed in the placement space S2 defined by the side wall 31 of the box body 3, the end wall portion 22 of the impact bearing 2 is installed and positioned with the installation groove 311 of the box body 3, and the beam portion 21 is fixedly installed on the Install the space S1, and finally fill and bond the upper cover 4 and the battery module 1 with structural adhesive.
  • the structural adhesive also flows and fills to the connection area between the impact bearing part 2, the battery module, and the box body 3, which further improves the overall strength.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A battery module, a battery structure, and an electronic device. The battery module (1) comprises a plurality of battery cells (1104) arranged in a first direction; each battery cell (1104) comprises a top portion (110), the top portion (110) being located at one end of the battery cell (1104) in a second direction, and the second direction being perpendicular to the first direction; and at least one mounting space (S1) is present in the first direction between at least two battery cells (1104) that are adjacent in the first direction, the mounting space (S1) being used for mounting an impact bearing member (2) to protect the top portions (110) of the battery cells (1104).

Description

电池模组、电池结构以及电子设备Battery module, battery structure and electronic equipment
相关申请的交叉引用Cross References to Related Applications
本申请基于申请号为:202220089505.X,申请日为2022年01月13日,申请名称为“电池模组、电池结构以及电子设备”的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on the Chinese patent application with the application number: 202220089505.X, the application date is January 13, 2022, and the application name is "Battery Module, Battery Structure and Electronic Equipment", and claims the priority of the Chinese patent application , the entire content of this Chinese patent application is hereby incorporated into this application as a reference.
技术领域technical field
本申请涉及电池模组、电池结构以及电子设备。This application relates to battery modules, battery structures and electronic equipment.
背景技术Background technique
平躺式电池模组作为电池模组的结构之一,理论上具有安全性较高的优点,其原理在于,当电池发生热失控时,电池释放的热气流以及火焰向上喷发,而将电池模组的结构设置为平躺式电池模组,可以延缓热气流以及火焰的向上喷发。As one of the structures of the battery module, the flat-lying battery module has the advantage of high safety in theory. The principle is that when the battery thermal runaway occurs, the hot air and flames released by the battery will erupt upwards, and the battery module will The structure of the group is set as a flat battery module, which can delay the thermal air flow and the upward eruption of the flame.
对于平躺式电池模组及其构成的电池结构而言,也存在可靠性的问题,尤其是受到碰撞后的可靠性。For the flat battery module and its battery structure, there are also reliability problems, especially the reliability after a collision.
发明内容Contents of the invention
鉴于背景技术中存在的问题,本申请的目的在于提供一种电池模组、电池结构以及电子设备,以提升电池模组、电池结构以及电子设备的可靠性。In view of the problems existing in the background technology, the purpose of this application is to provide a battery module, battery structure and electronic equipment, so as to improve the reliability of the battery module, battery structure and electronic equipment.
第一方面,本申请提供一种电池模组,所述电池模组包括沿着第一方向排布的多个电芯,所述电芯包括顶部,所述顶部位于所述电芯在第二方向的一端,所述第二方向垂直于所述第一方向;其中,至少两个在所述第一方向相邻的所述电芯之间具有在所述第一方向上的至少一个安装空间,其中,所述安装空间用于安装冲击承载件以保护所述电芯的顶部。In a first aspect, the present application provides a battery module. The battery module includes a plurality of battery cells arranged along a first direction, and the battery cells include a top, and the top is located on the second side of the battery cell. One end of the direction, the second direction is perpendicular to the first direction; wherein at least two adjacent cells in the first direction have at least one installation space in the first direction , wherein the installation space is used for installing an impact bearing to protect the top of the cell.
本申请实施例的技术方案中,通过相邻电芯的安装空间的设置,安装冲击承载件,对于平躺式电池模组而言,在电池结构中可以通过冲击承载件承受电池结构受到侧面碰撞的冲击,而避免电芯的顶部或者电池模组的母线受到碰撞挤压,提升了电池模组、电池结构以及电子设备的可靠性。In the technical solution of the embodiment of the present application, through the setting of the installation space of the adjacent battery cells, the impact bearing is installed. For the flat battery module, the battery structure can withstand the side impact of the battery structure through the impact bearing. impact, and prevent the top of the cell or the busbar of the battery module from being collided and squeezed, which improves the reliability of the battery module, battery structure, and electronic equipment.
在一些实施例中,在所述安装空间设置有安装件,所述安装件在所述第一方向的相对的两侧面分别与在所述安装空间的所述第一方向的两侧的所述电芯固定连接,所述安装件还具有安装区域以安装所述冲击承载件。采用安装件的设置,可以使得冲击承载件在安装空间中的安装更为稳固。In some embodiments, installation parts are provided in the installation space, and the installation parts are respectively connected to the two sides of the installation space on the opposite sides of the first direction. The electric core is fixedly connected, and the mounting part also has a mounting area for mounting the shock bearing part. The installation of the installation part can make the installation of the impact bearing part in the installation space more stable.
在一些实施例中,所述安装空间在所述第一方向的两侧的所述电芯的顶部的肩部区域为冲击承受区,用于被所述冲击承载件覆盖。将肩部区域设置为冲击承受区,使得电芯可以承受较大的压力,进一步提高电池模组的可靠性。In some embodiments, the shoulder areas of the top of the battery cells on both sides of the installation space in the first direction are impact-bearing areas for being covered by the impact-bearing member. The shoulder area is set as an impact-bearing area, so that the battery cells can withstand greater pressure, further improving the reliability of the battery module.
第二方面,本申请提供一种电池结构,所述电池结构包括如第一方面所述的电池模组;冲击承载件;以及箱体,所述箱体的侧壁限定放置空间;其中,所述电池模组位于所述放置空间,所述电芯的顶部对应所述箱体的侧壁设置,所述冲击承载件安装于所述电池模组的安装空间。In a second aspect, the present application provides a battery structure, which includes the battery module as described in the first aspect; an impact bearing; and a box, the side walls of the box define a placement space; wherein, the The battery module is located in the placement space, the top of the battery cell is arranged corresponding to the side wall of the box, and the impact bearing is installed in the installation space of the battery module.
在一些实施例中,所述冲击承载件包括横梁部以及连接于所述横梁两端的端壁部,所述横梁部安装于所述安装空间,所述端壁部覆盖于所述电芯的顶部。冲击承载件包括端壁以及横梁的结构,使得电池结构的整体刚性更好,承受侧面碰撞的能力更强。In some embodiments, the impact bearing member includes a beam portion and end wall portions connected to both ends of the beam, the beam portion is installed in the installation space, and the end wall portion covers the top of the cell . The impact bearing part includes the structure of the end wall and the beam, which makes the overall rigidity of the battery structure better and the ability to withstand side impact is stronger.
在一些实施例中,所述电池模组为第一方面所述的部分的实施例所述的电池模组,所述横梁部包括安装孔,所述横梁部与所述安装件的所述安装区域通过所述安装孔以及对应的连接件安装,所述连接件埋设于所述安装孔内。横梁部与安装件紧固安装的结构,提高了电池结构的电池模组的刚度。In some embodiments, the battery module is the battery module described in the part of the first aspect, the beam part includes a mounting hole, and the installation of the beam part and the mounting part The area is installed through the installation hole and the corresponding connection piece, and the connection piece is embedded in the installation hole. The structure in which the beam part and the mounting part are fastened and installed improves the rigidity of the battery module of the battery structure.
在一些实施例中,所述端壁部包括从所述横梁部两端沿所述横梁部延伸方向延伸的第一部,所述第一部的截面积大于所述横梁部的截面积,如此可以增加冲击承载件的受力面积,使得力的传递更为稳定。In some embodiments, the end wall portion includes a first portion extending from both ends of the beam portion along the extending direction of the beam portion, the cross-sectional area of the first portion is larger than the cross-sectional area of the beam portion, so The force bearing area of the impact bearing part can be increased, so that the force transmission is more stable.
在一些实施例中,所述端壁部还包括从所述第一部沿所述电芯的顶部的高度方向延伸的第二部,如此可以进一步地提升冲击承载件的承载能力,更好地保护电池模组。In some embodiments, the end wall part further includes a second part extending from the first part along the height direction of the top of the battery core, so that the bearing capacity of the impact bearing part can be further improved, and better Protect the battery pack.
在一些实施例中,所述箱体的侧壁具有安装槽,所述安装槽的深度匹配所述端壁部的厚度,所述端壁部的一侧面连接于所述电芯的顶部,另一侧面连接于所述安装槽。如此使得冲击承载件在装配时可以沿着安装槽被定位,并且即使电池结构的箱体的侧壁发生碰撞,安装槽与端壁部的配合连接也可以保证冲击承载件与箱体的相对位置稳定,避免两者发生相对滑移。In some embodiments, the side wall of the box body has an installation groove, the depth of the installation groove matches the thickness of the end wall part, one side of the end wall part is connected to the top of the battery core, and the other side is connected to the top of the battery core. One side is connected to the installation groove. In this way, the impact bearing can be positioned along the installation groove during assembly, and even if the side wall of the box of the battery structure collides, the fitting connection between the installation groove and the end wall can ensure the relative position of the impact bearing and the box Stable to avoid relative slippage between the two.
在一些实施例中,所述端壁部的另一侧面包括第一斜面部,所述安装槽包括第二斜面部,所述第一斜面部抵接 于所述第二斜面部。采用斜面配合的结构,可以起到导向作用,并且配合结构更为稳固。In some embodiments, the other side of the end wall portion includes a first inclined portion, the installation groove includes a second inclined portion, and the first inclined portion abuts against the second inclined portion. The inclined plane fit structure can play a guiding role, and the fit structure is more stable.
在一些实施例中,所述安装槽与所述端壁部之间具有结构胶填充,如此进一步提高了结构强度。In some embodiments, there is structural glue filling between the installation groove and the end wall, which further improves the structural strength.
在一些实施例中,所述冲击承载件与所述安装空间在所述第一方向的两侧的电芯具有结构胶填充,如此使得冲击承载件与电芯的连接更为紧密,进一步提高了电池结构中电池模组的刚度。In some embodiments, the shock bearing part and the cells on both sides of the installation space in the first direction are filled with structural glue, so that the connection between the shock carrier and the cells is tighter, further improving the The stiffness of the battery module in the battery structure.
在一些实施例中,所述电池结构还包括上盖,盖设于所述箱体的侧壁限定的放置空间,所述上盖与所述电池模组通过结构胶连接。通过上盖与电池模组组件的结构胶,可以将冲击承载件与电池模组,箱体之间的缝隙填充满,进一步提高电池结构的整体强度。In some embodiments, the battery structure further includes an upper cover, which is disposed on the placement space defined by the side wall of the box, and the upper cover is connected to the battery module through structural glue. Through the structural glue of the upper cover and the battery module assembly, the gap between the impact bearing part, the battery module and the box can be filled, and the overall strength of the battery structure can be further improved.
第三方面,本申请提供一种电子设备,所述电子设备包括如第二方面所述的电池模块组件。In a third aspect, the present application provides an electronic device, which includes the battery module assembly as described in the second aspect.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also, the same reference numerals are used to denote the same components throughout the drawings. In the attached picture:
图1是本申请的一实施方式的电池结构的分解示意图。FIG. 1 is an exploded schematic diagram of a battery structure according to an embodiment of the present application.
图2是本申请的一实施方式的电池结构的箱体的示意图。FIG. 2 is a schematic diagram of a case of a battery structure according to an embodiment of the present application.
图3是本申请的一实施方式的电池结构的冲击承载件的示意图。FIG. 3 is a schematic diagram of an impact bearing member of a battery structure according to an embodiment of the present application.
附图标记:Reference signs:
10-电池结构;10-battery structure;
1-电池模组,11、1101、1102、1103、1104-电芯,110-顶部,111-顶盖,112-防爆阀,113-极柱,S1-安装空间,12-安装件,121、122-侧面,120-安装区域,1201、1202-连接孔,114-结构胶,115、1151、1152-肩部区域,1-battery module, 11, 1101, 1102, 1103, 1104-cell, 110-top, 111-top cover, 112-explosion-proof valve, 113-pole, S1-installation space, 12-installation piece, 121, 122-side, 120-installation area, 1201, 1202-connection hole, 114-structural adhesive, 115, 1151, 1152-shoulder area,
2-冲击承载件,21-横梁部,201、202-安装孔,211-一端面,212-另一端面,22-端壁部,221-第一部,222-第二部,2201-一侧面,2202-另一侧面,22021-第一斜面部;2-shock bearing, 21-beam part, 201, 202-installation hole, 211-one end face, 212-the other end face, 22-end wall part, 221-first part, 222-second part, 2201-one Side, 2202-the other side, 22021-the first slope;
3-箱体,31-侧壁,311-安装槽,3111-第二斜面部,S2-放置空间;3-box body, 31-side wall, 311-installation groove, 3111-second slope, S2-placement space;
4-上盖;4-top cover;
501、502-连接件。501, 502-connectors.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and should not be understood as indicating or implying relative importance or implicitly indicating the number, specificity, or specificity of the indicated technical features. Sequence or primary-secondary relationship. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiment of the present application, the term "and/or" is only a kind of association relationship describing associated objects, which means that there may be three kinds of relationships, such as A and/or B, which may mean: A exists alone, and A exists at the same time and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), similarly, "multiple groups" refers to more than two groups (including two), and "multiple pieces" refers to More than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是 指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical" "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential", etc. indicate the orientation or positional relationship based on the drawings Orientation or positional relationship is only for the convenience of describing the embodiment of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as an implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a fixed connection. Disassembled connection, or integration; it can also be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
平躺式电池模组作为电池模组的结构之一,理论上具有安全性较高的优点,其原理在于,当电池发生热失控时,电池释放的热气流以及火焰向上喷发,而将电池模组的结构设置为平躺式电池模组,可以延缓热气流以及火焰的向上喷发。As one of the structures of the battery module, the flat-lying battery module has the advantage of high safety in theory. The principle is that when the battery thermal runaway occurs, the hot air and flames released by the battery will erupt upwards, and the battery module will The structure of the group is set as a flat battery module, which can delay the thermal air flow and the upward eruption of the flame.
对于平躺式电池模组及其构成的电池结构而言,也存在可靠性的问题,尤其是受到碰撞后的可靠性。For the flat battery module and its battery structure, there are also reliability problems, especially the reliability after a collision.
本申请的发明人发现,导致平躺式电池模组及其构成的电池结构的可靠性问题的主要原因之一在于,由于电芯平躺放置,在电池结构受到侧面挤压或碰撞之后,电芯顶部的顶盖、极柱、防爆阀以及电池模组的高压母线(Busbar)有较大可能受到应力,例如当电池结构为电池包,当受到侧面挤压或碰撞,电池包的边梁压溃后,首先受到应力的部分即为顶盖、极柱、防爆阀以及电池模组的母线,有造成二次热失控的风险。The inventors of the present application found that one of the main reasons for the reliability problems of the flat-lying battery module and the battery structure formed by it is that, since the battery cells are placed flat, after the battery structure is squeezed or bumped from the side, the battery The top cover, pole, explosion-proof valve on the top of the core, and the high-voltage busbar (Busbar) of the battery module are likely to be stressed. After collapse, the first part to be stressed is the top cover, pole, explosion-proof valve and the busbar of the battery module, which may cause secondary thermal runaway risks.
为了平躺式电池模组及其构成的电池结构的可靠性隐患,提升电子设备的可靠性,发明人经过深入研究,设计了一种电池模组、电池结构,在电池结构中可以通过冲击承载件承受电池结构受到侧面碰撞的冲击,而避免电芯的顶部或者电池模组的母线受到碰撞挤压,提升了电池模组、电池结构以及电子设备的可靠性。In order to increase the reliability of the flat-lying battery module and its battery structure and improve the reliability of electronic equipment, the inventor has designed a battery module and battery structure after in-depth research. The battery structure can be loaded by impact The parts can bear the impact of the battery structure by the side impact, and avoid the top of the battery cell or the busbar of the battery module from being impacted and squeezed, which improves the reliability of the battery module, battery structure and electronic equipment.
本申请实施例公开的电池模组、电池结构可以但不限用于车辆、船舶或飞行器等电子设备中。可以使用具备本申请公开的电池模组、电池结构等组成该电子设备的电源系统。The battery modules and battery structures disclosed in the embodiments of the present application can be used, but not limited, in electronic equipment such as vehicles, ships, or aircraft. The power supply system of the electronic device can be composed of the battery module and the battery structure disclosed in this application.
本申请实施例提供一种使用电池作为电源的电子设备,电子设备可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动车辆、列车、轮船、航天器等等。其中,电动车辆可以包括纯电动车、混合动力电动车、插电式混合动力电动车、电动自行车、电动踏板车、电动高尔夫球车、电动卡车等,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。电子设备还可以是储能系统,例如大型商业储能、微网储能、基站产品、家用不间断电源储能等等。An embodiment of the present application provides an electronic device that uses a battery as a power source. The electronic device can be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric vehicle, a train, a ship, a spacecraft, and the like. Among them, electric vehicles can include pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc., and electric toys can include stationary or mobile electric vehicles. Toys, for example, game consoles, electric car toys, electric boat toys, and electric airplane toys, etc., and spacecraft may include airplanes, rockets, space shuttles, spaceships, and the like. Electronic equipment can also be an energy storage system, such as large-scale commercial energy storage, micro-grid energy storage, base station products, household uninterruptible power supply energy storage, and so on.
根据本申请的一些实施例,参照图1,本申请提供了一种电池模组1,包括沿着第一方向排布的多个电芯11,电芯11包括顶部110,顶部110位于电芯11在第二方向的一端,第二方向垂直于第一方向。其中,在至少两个在第一方向相邻的电芯11之间,具有在第一方向上的至少一个安装空间S1,安装空间S1用于安装冲击承载件2,以保护电芯11的顶部110。According to some embodiments of the present application, referring to FIG. 1 , the present application provides a battery module 1, including a plurality of battery cells 11 arranged along a first direction, the battery cells 11 include a top 110, and the top 110 is located on the 11 at one end of the second direction, the second direction being perpendicular to the first direction. Wherein, between at least two adjacent electric cores 11 in the first direction, there is at least one installation space S1 in the first direction, and the installation space S1 is used for installing the shock bearing member 2 to protect the top of the electric cores 11 110.
第一方向、第二方向,例如图1中所示的,第一方向为X方向,第二方向为Y方向,多个电芯11沿X方向排布,电芯11在Y方向的一端包括顶部110。The first direction and the second direction, such as shown in FIG. 1, the first direction is the X direction, the second direction is the Y direction, a plurality of cells 11 are arranged along the X direction, and one end of the cells 11 in the Y direction includes Top 110.
顶部110,如图1所示的,一般包括电芯11的顶盖111,以及位于顶盖111的防爆阀112、极柱113,之所以将其称为“顶部”,是本领域的一种习惯用语,指的是若电芯11处于竖直放置的状态,则顶盖111的防爆阀112、极柱113位于电芯11的顶部,即对应图1中Z方向的一端,但对于平躺式结构的电池模组1而言,顶部110则位于侧面,即Y方向的一端。可以理解到,顶部110不限于图中所示的顶盖111,以及位于顶盖111的防爆阀112、极柱113,可以包括在该位置的更多部件,或者是减少某些部件。The top 110, as shown in Figure 1, generally includes the top cover 111 of the battery cell 11, the explosion-proof valve 112 and the pole 113 located on the top cover 111, the reason why it is called "top" is a kind of The idiomatic term refers to that if the cell 11 is placed vertically, the explosion-proof valve 112 and the pole 113 of the top cover 111 are located on the top of the cell 11, which corresponds to one end of the Z direction in FIG. For the battery module 1 with the conventional structure, the top 110 is located on the side, that is, one end in the Y direction. It can be understood that the top 110 is not limited to the top cover 111 shown in the figure, and the explosion-proof valve 112 and pole 113 located on the top cover 111 may include more components at this position, or reduce certain components.
至少两个在第一方向相邻的电芯11之间,具有在第一方向上的至少一个安装空间S1,此处的含义为,例如图1所示的,对于四个电芯1101、1102、1103、1104,其中有两个在X方向相邻的电芯1101、1102之间具有安装空间S1,而电芯1102、1103,以及电芯1103、1104之间均没有设置安装空间S1,而是通过结构胶114连接。可以理解到,安装空间S1的位置是可以根据实际需要调整的,例如,根据仿真或者试验结构确定某些位置为受到碰撞或者挤压的可能性较大的位置,那么即对应该位置设置安装空间S1,图1所示的实施例中,电芯1101、1102之间的位置为受到碰撞或者挤压的可能性较大的位置,而电芯1102、1103,以及电芯1103、1104之间的位置受到碰撞或者挤压的可能性较低,因此只在此处设置安装空间S1,若电芯1102、1103,和/或电芯1103、1104之间的位置也为受到碰撞或者挤压的可能性较大的位置,同理地,也应在电芯1102、1103,和/或电芯1103、1104之间设置安装空间S1。Between at least two adjacent battery cells 11 in the first direction, there is at least one installation space S1 in the first direction, which means, for example, as shown in FIG. 1 , for four battery cells 1101, 1102 . It is connected by structural glue 114. It can be understood that the location of the installation space S1 can be adjusted according to actual needs. For example, according to the simulation or test structure, it is determined that some locations are more likely to be collided or squeezed, and then the installation space is set corresponding to the location. S1, in the embodiment shown in FIG. 1 , the position between the cells 1101 and 1102 is a position that is more likely to be collided or squeezed, and the position between the cells 1102 and 1103 and between the cells 1103 and 1104 The position is less likely to be collided or squeezed, so only the installation space S1 is set here, if the battery cells 1102, 1103, and/or the position between the battery cells 1103, 1104 are also likely to be collided or squeezed Similarly, an installation space S1 should be provided between the battery cells 1102, 1103, and/or between the battery cells 1103, 1104.
安装空间S1含义为用于对应安装冲击承载件2的空间,而冲击承载件2需要是保护电芯11的顶部110,因此不是任何间隙都可以称为安装空间S1。例如图1所示的,电芯1102、1103,以及电芯1103、1104之间也具有微小的间隙,该微小的间隙被结构胶114填充,但结构胶114并非保护顶部110,而仅是粘接相邻的电芯之用,因此在 图1所示的实施例中,电芯1102、1103,以及电芯1103、1104之间不具有安装空间S1。承上所记载的,冲击承载件2的“冲击”应作广义地理解,即承载受到碰撞或者挤压力,既包括瞬间的碰撞、挤压力,也包括其它对顶部110作用的力。The installation space S1 means the space for correspondingly installing the impact bearing 2 , and the impact bearing 2 needs to protect the top 110 of the battery cell 11 , so not any gap can be called the installation space S1 . For example, as shown in FIG. 1, there is also a tiny gap between the cells 1102, 1103, and the cells 1103, 1104, and the gap is filled by the structural adhesive 114, but the structural adhesive 114 does not protect the top 110, but only glues Therefore, in the embodiment shown in FIG. 1 , there is no installation space S1 between the battery cells 1102 , 1103 , and the battery cells 1103 , 1104 . Continuing from the above, the “impact” of the impact bearing member 2 should be understood in a broad sense, that is, the load is subject to impact or extrusion force, including instantaneous impact, extrusion force, and other forces acting on the top 110 .
此处的电芯11、电池模组1为本领域的通常含义,即电芯11是构成电池模组1的最小单元,实现电能和化学能的转换。电池模组1包括多个电芯11串联或并联或混联,混联是指多个电芯11中既有串联又有并联,电池模组1还可以包括母线(busbar),用于实现多个电芯11之间的电连接,例如还可以具有电芯11的监控与管理电路等。每个电芯11可以为二次电池或一次电池,例如锂离子电池、钠离子电池、镁离子电池、锂硫电池等等,均不局限于此。电芯11可呈圆柱体、扁平体、长方体或其它形状等。Here, the cell 11 and the battery module 1 are the usual meanings in the field, that is, the cell 11 is the smallest unit constituting the battery module 1 and realizes the conversion of electrical energy and chemical energy. The battery module 1 includes a plurality of battery cells 11 connected in series or in parallel or mixed. The mixed connection refers to a plurality of battery cells 11 that are both connected in series and in parallel. The battery module 1 can also include a busbar (busbar) for realizing multiple The electrical connection between the battery cells 11, for example, may also have a monitoring and management circuit for the battery cells 11, etc. Each battery cell 11 may be a secondary battery or a primary battery, such as a lithium-ion battery, a sodium-ion battery, a magnesium-ion battery, a lithium-sulfur battery, etc., and is not limited thereto. The battery core 11 can be in the form of a cylinder, a flat body, a cuboid or other shapes.
通过在电池模组1的至少两相邻的电芯11之间设置安装空间S1以设置冲击承载件2,使得对应的电池结构中可以通过冲击承载件2承受电池结构受到侧面碰撞的冲击,而避免电芯11的顶部110或者电池模组1的母线等结构受到碰撞挤压,避免上述部件受到损坏,提升了电池模组、电池结构以及电子设备的可靠性。By setting the installation space S1 between at least two adjacent battery cells 11 of the battery module 1 to set the impact bearing 2, the corresponding battery structure can withstand the impact of the battery structure by the side collision through the impact bearing 2, and Prevent the top 110 of the battery cell 11 or the bus bar of the battery module 1 from being collided and squeezed, prevent the above components from being damaged, and improve the reliability of the battery module, battery structure and electronic equipment.
根据本申请的一些实施例,可选地,请继续参考图1,在电池模组1中,在安装空间S1设置有安装件12,安装件12在第一方向的相对的两侧面121、122分别与在安装空间S1的第一方向的两侧的电芯11固定连接,安装件12还具有安装区域120,以安装冲击承载件2。According to some embodiments of the present application, optionally, please continue to refer to FIG. 1 , in the battery module 1, a mounting part 12 is provided in the installation space S1, and the mounting part 12 has two opposite sides 121, 122 in the first direction. They are respectively fixedly connected to the battery cells 11 on both sides of the installation space S1 in the first direction, and the installation part 12 also has an installation area 120 for installing the impact bearing part 2 .
安装件12的含义为用于安装冲击承载件2的部件,例如可以是板状件,具体的安装方式可以是如图1所示的,安装区域120具有连接孔1201、1202,冲击承载件2具有安装孔201、202,通过例如为螺栓的连接件501、502将安装区域120的连接孔与冲击承载件2的安装孔201、202连接,使得冲击承载件2安装于安装件12。如图1所示的实施例中,安装件12的两侧面121、122分别与位于安装空间S1在X方向两侧的电芯1101、1102固定连接。如此不仅使得冲击承载件2易于在安装空间S1中进行安装,并且冲击承载件2在安装空间S1中的安装更为稳固。The meaning of the mounting part 12 is used to install the parts of the impact bearing 2, such as a plate-shaped part, the specific installation method can be as shown in Figure 1, the installation area 120 has connecting holes 1201, 1202, and the impact bearing 2 There are mounting holes 201 , 202 , and the connecting holes of the mounting area 120 are connected to the mounting holes 201 , 202 of the impact bearing 2 through connecting pieces 501 , 502 such as bolts, so that the impact bearing 2 is mounted on the mounting 12 . In the embodiment shown in FIG. 1 , the two side surfaces 121 , 122 of the mounting part 12 are respectively fixedly connected to the battery cells 1101 , 1102 located on both sides of the installation space S1 in the X direction. This not only makes it easy to install the impact bearing 2 in the installation space S1, but also makes the installation of the impact bearing 2 in the installation space S1 more stable.
根据本申请的一些实施例,可选地,安装空间S1在第一方向的两侧的所电芯11的顶部110的肩部区域115为冲击承受区,用于被冲击承载件2覆盖。According to some embodiments of the present application, optionally, the shoulder area 115 of the top 110 of the cell 11 on both sides of the installation space S1 in the first direction is an impact bearing area for being covered by the impact bearing member 2 .
肩部区域115,是一种形象化的描述,类似于人体的肩膀,即为顶部110在其X方向两端的区域,例如图1所示的,安装空间S1的X方向两侧的电芯1101、1102的顶部110的肩部区域1151、1152为承受冲击的区域,在电池结构中被冲击承载件2覆盖,如此使得电芯11可以承受较大的压力,进一步提高电池模组的可靠性。其原理在于,对于电芯11的顶部110而言,各个部位承受力的能力是不同的,防爆阀112理论上不允许受力,而肩部区域115能承受的最大压力通常是电芯极柱所能承受最大压力的数倍,例如图中所示的电芯11,肩部区域115所能承受的最大压力≥2000N,而极柱113所能承受的最大压力为500N左右,因此冲击承载件2覆盖肩部区域115,其所受的碰撞或者挤压力可以转移至电芯11的顶部110中承受能力最大的区域,使得电芯11可以承受较大的压力,进一步提高电池模组的可靠性。The shoulder area 115 is a visual description, similar to the shoulders of the human body, that is, the area at both ends of the top 110 in the X direction. For example, as shown in FIG. 1, the battery cells 1101 on both sides of the X direction of the installation space S1 The shoulder areas 1151 and 1152 of the top 110 of , 1102 are impact bearing areas, which are covered by the impact bearing member 2 in the battery structure, so that the battery cell 11 can withstand greater pressure and further improve the reliability of the battery module. The principle is that for the top 110 of the battery cell 11, the ability of each part to withstand force is different. The explosion-proof valve 112 is theoretically not allowed to bear force, and the maximum pressure that the shoulder area 115 can bear is usually the maximum pressure of the battery pole. It can withstand several times of the maximum pressure. For example, the cell 11 shown in the figure, the maximum pressure that the shoulder area 115 can withstand is ≥ 2000N, and the maximum pressure that the pole 113 can withstand is about 500N, so the impact bearing 2 Covering the shoulder area 115, the impact or extrusion force it receives can be transferred to the area with the highest bearing capacity in the top 110 of the battery cell 11, so that the battery cell 11 can withstand greater pressure, and further improve the reliability of the battery module sex.
根据本申请的一些实施例,参考图1至图3所示的,本申请还提供一种电池结构10,其包括以上介绍的电池模组1,冲击承载件2,以及箱体3;箱体3的侧壁31限定放置空间S2,电池模组1位于放置空间S2。电芯11的顶部110对应箱体3的侧壁31设置,冲击承载件2安装于电池模组1的安装空间S1。According to some embodiments of the present application, as shown in FIG. 1 to FIG. 3 , the present application also provides a battery structure 10, which includes the battery module 1 described above, the impact bearing 2, and the box body 3; the box body The side wall 31 of 3 defines a placement space S2, and the battery module 1 is located in the placement space S2. The top 110 of the battery cell 11 is disposed corresponding to the side wall 31 of the box body 3 , and the shock bearing member 2 is installed in the installation space S1 of the battery module 1 .
电池结构10是具有电池模组1的结构,例如可以是本领域技术人员常用的术语“电池包”(pack)。例如图1所示的,电池结构10可以包括电池模组1,以及机械部分,机械部分可以包括箱体3,以及其它固定装置、电连接装置、绝缘部件等等。箱体3起到容纳以及保护电池模组1的作用。另外,电池结构10还可以包括热管理系统,例如风冷、液冷、加热装置以及加热膜,以及电池管理装置,例如可以包括电池管理系统(Battery Management System,BMS),通过检测电池组中各电芯11的状态来确定整个电池结构10的状态,并根据它们的状态对电池结构10进行对应的控制调整和策略实施,实现对电池结构10及各电芯11的充放电管理以保证电池结构10安全稳定地运行,例如还可以包括安全盒(S-box),主要由继电器、电流传感器、预充电阻和熔断器等器件组成,保证电池结构10的可靠与安全。可以理解到,图1所示的电池结构10的电池模组1的数量为一个,仅是一种示例,不以此为限,电池结构10可以包括多个电池模组1,多个电池模组1串联或并联或混联。The battery structure 10 is a structure having a battery module 1 , for example, it may be a term commonly used by those skilled in the art as a "battery pack". For example, as shown in FIG. 1 , the battery structure 10 may include a battery module 1 , and a mechanical part, and the mechanical part may include a case 3 , and other fixing devices, electrical connection devices, insulating parts, and the like. The box body 3 plays the role of accommodating and protecting the battery module 1 . In addition, the battery structure 10 can also include a thermal management system, such as air cooling, liquid cooling, heating devices, and heating films, and a battery management device, such as a battery management system (Battery Management System, BMS). The status of the battery cells 11 is used to determine the status of the entire battery structure 10, and the battery structure 10 is controlled and adjusted according to their status, and the strategy is implemented, so as to realize the charge and discharge management of the battery structure 10 and each battery cell 11 to ensure the battery structure. 10 operates safely and stably. For example, it may also include a safety box (S-box), which is mainly composed of relays, current sensors, pre-charging resistors and fuses, etc., to ensure the reliability and safety of the battery structure 10 . It can be understood that the number of battery modules 1 in the battery structure 10 shown in FIG. Group 1 series or parallel or hybrid.
采用以上实施例的电池结构10,其有益效果承上所记载的,采用平躺式的电池模组1的安全性较高,并且冲击承载件2的设置,保护了顶部110的较为薄弱的防爆阀112、极柱113,以及电池模组的母线等结构,避免了电池结构10受到侧面挤压或碰撞时导致电芯的极柱113,防爆阀112还有电池模组的高压受到破坏,而造成碰撞后的二次热失控伤害的隐患。Adopting the battery structure 10 of the above embodiment, its beneficial effect is as described above, the safety of the flat-lying battery module 1 is higher, and the setting of the impact bearing 2 protects the relatively weak explosion-proof of the top 110 The valve 112, the pole 113, and the bus bar of the battery module prevent the pole 113 of the cell, the explosion-proof valve 112 and the high voltage of the battery module from being damaged when the battery structure 10 is squeezed or collided with the side. The hidden danger of secondary thermal runaway injury after collision.
根据本申请的一些实施例,可选地,如图1、图3所示的,冲击承载件2包括横梁部21以及连接于横梁部21两端的端壁部22,横梁部21安装于安装空间S1,端壁部22覆盖于电芯11的顶部110。According to some embodiments of the present application, optionally, as shown in FIG. 1 and FIG. 3 , the impact bearing member 2 includes a beam portion 21 and end wall portions 22 connected to both ends of the beam portion 21, and the beam portion 21 is installed in the installation space. S1 , the end wall portion 22 covers the top 110 of the cell 11 .
横梁部21此处的含义为连接两个分别位于其两侧的端壁部22的结构,例如图1所示的,横梁部21沿Y方向 延伸,在横梁部21的Y方向的两端连接端壁部22,22。端壁部22,含义为位于端侧,且具有壁面结构。采用以上实施例的有益效果在于,通过横梁部21的设置,可以稳定地传递力,并且横梁部21设置于安装空间S1,也可以提高电池模组1整体的刚性,使得电池模组1的结构更为稳定,承受侧面碰撞的能力更强。The meaning of the beam portion 21 here is a structure that connects two end wall portions 22 respectively located on both sides thereof. For example, as shown in FIG. End wall portions 22,22. The end wall portion 22 means that it is located at the end side and has a wall structure. The beneficial effect of adopting the above embodiments is that the force can be transmitted stably through the arrangement of the beam portion 21, and the installation space S1 of the beam portion 21 can also improve the rigidity of the battery module 1 as a whole, so that the structure of the battery module 1 It is more stable and has a stronger ability to withstand side impacts.
根据本申请的一些实施例,可选地,继续参考图1、图3所示的,电池模组1在安装空间S1设置有安装件12,横梁部21包括安装孔201、202,横梁部21与安装件12的安装区域120通过安装孔201、202以及对应的连接件501、502安装,连接件501、502埋设于安装孔201、202内。According to some embodiments of the present application, optionally, as shown in FIG. 1 and FIG. The installation area 120 of the installation part 12 is installed through the installation holes 201 , 202 and the corresponding connectors 501 , 502 , and the connectors 501 , 502 are embedded in the installation holes 201 , 202 .
连接件501、502,例如可以是螺钉、螺栓,安装孔201、202可以是沉头孔结构,螺栓状的连接件501、502的螺栓头埋设于安装孔201、202,如此可以使得电池结构10更为紧凑,也可以使得安装件12更易于设置在电池结构10,无需在电池结构10考虑避让连接件501、502而额外设置空间。横梁部21与安装件12紧固安装的结构,提高了电池结构10的电池模组1的刚度。The connectors 501, 502 can be, for example, screws or bolts, and the mounting holes 201, 202 can be countersunk structures. The bolt heads of the bolt-shaped connectors 501, 502 are buried in the mounting holes 201, 202, so that the battery structure 10 Being more compact can also make it easier for the installation part 12 to be arranged on the battery structure 10 , and there is no need to consider avoiding the connection parts 501 and 502 in the battery structure 10 to provide additional space. The structure in which the beam portion 21 is fastened to the mounting member 12 improves the rigidity of the battery module 1 of the battery structure 10 .
根据本申请的一些实施例,可选地,继续参考图1、图3所示的,冲击承载件2的端壁部22包括从横梁部21两端沿横梁部延伸方向延伸的第一部221,第一部221的截面积大于横梁部21的截面积。According to some embodiments of the present application, optionally, continuing to refer to FIG. 1 and FIG. 3 , the end wall portion 22 of the impact bearing member 2 includes a first portion 221 extending from both ends of the beam portion 21 along the extending direction of the beam portion. , the cross-sectional area of the first portion 221 is greater than the cross-sectional area of the beam portion 21 .
横梁部21的延伸方向,例如图1所示的,为Y方向,第一部221即为横梁部21两端沿X方向延伸的部位,第一部221的截面积大于横梁部21的截面积,即第一部221与横梁部21形成类似“T”型的结构,整体而言,两端的第一部221、221与横梁部21形成两端大的“工”字型的结构。采用以上实施例的有益效果在于,通过第一部221的截面积大于横梁部21的截面积的结构,增加了与箱体3的受力面积,保证了侧壁31在受到碰撞、挤压的力能稳定地传递至冲击承载件2。The extension direction of the beam portion 21, such as shown in FIG. That is, the first part 221 and the beam part 21 form a structure similar to a "T", and generally speaking, the first parts 221, 221 at both ends and the beam part 21 form an "I"-shaped structure with large two ends. The beneficial effect of adopting the above embodiment is that, through the structure in which the cross-sectional area of the first part 221 is larger than that of the cross-beam part 21, the force-bearing area with the box body 3 is increased, ensuring that the side wall 31 is subjected to collision and extrusion. Forces can be stably transmitted to the impact carrier 2 .
根据本申请的一些实施例,可选地,继续参考图1、图3所示的,冲击承载件2的端壁部22还包括从第一部221沿电芯11的顶部110的高度方向延伸的第二部222。电芯11的顶部110的高度方向,例如图1所示的,为Z方向,第二部222从第一部221起沿Z方向延伸,如此可以进一步地提升冲击承载件2的承载能力,更好地保护电池模组1,另外也有利于冲击承载件2更为稳定地安装。According to some embodiments of the present application, optionally, continuing to refer to FIG. 1 and FIG. 3 , the end wall portion 22 of the impact bearing member 2 further includes The second part of 222. The height direction of the top 110 of the battery cell 11, such as shown in FIG. Better protection of the battery module 1 is also conducive to a more stable installation of the shock bearing member 2 .
根据本申请的一些实施例,可选地,参考图1、图2所示的,箱体3的侧壁31具有安装槽311,安装槽311的深度匹配端壁部22的厚度,端壁部22的一侧面2201连接于电芯11的顶部110,另一侧面2202连接于安装槽311。According to some embodiments of the present application, optionally, as shown in Fig. 1 and Fig. 2, the side wall 31 of the box body 3 has a mounting groove 311, the depth of the mounting groove 311 matches the thickness of the end wall portion 22, and the end wall portion One side 2201 of 22 is connected to the top 110 of the cell 11 , and the other side 2202 is connected to the installation groove 311 .
侧壁31具有安装槽311,例如图1所示的,可以是侧壁31为平面结构,在平面开设安装槽311,安装槽311的深度匹配端壁部22的厚度,即安装槽311在Y方向的深度容置端壁部22的部分厚度甚至全部厚度,使得端壁部22在X方向被安装槽311的槽壁限制,在Y方向被安装槽311的槽底限制。The side wall 31 has a mounting groove 311. For example, as shown in FIG. The depth in the direction accommodates part of the thickness or even the entire thickness of the end wall portion 22, so that the end wall portion 22 is restricted by the groove wall of the installation groove 311 in the X direction, and restricted by the groove bottom of the installation groove 311 in the Y direction.
采用以上实施例的有益效果在于,通过在箱体3设置安装槽311,使得冲击承载件2在装配时可以沿着安装槽311被定位,易于装配,并且即使电池结构10的箱体3的侧壁31发生碰撞或挤压,安装槽311与端壁部22的配合连接也可以保证冲击承载件2与箱体3的相对位置稳定,避免两者发生相对滑移,保证冲击承载件2准确地对受到碰撞或者挤压的可能性较大的位置起到保护作用。The beneficial effect of adopting the above embodiments is that by providing the installation groove 311 in the box body 3, the impact bearing 2 can be positioned along the installation groove 311 during assembly, which is easy to assemble, and even if the side of the box body 3 of the battery structure 10 When the wall 31 is collided or squeezed, the matching connection between the installation groove 311 and the end wall portion 22 can also ensure that the relative position of the impact bearing 2 and the box body 3 is stable, avoiding relative slippage between the two, and ensuring that the impact bearing 2 is accurately positioned. Play a protective role in the position that is more likely to be hit or squeezed.
根据本申请的一些实施例,可选地,参考图2、图3,端壁部22的另一侧面2202包括第一斜面部22021,安装槽311包括第二斜面部3111,第一斜面部22021抵接于第二斜面部3111。“斜面”在此处的含义为本领域的通常意义,即是一种与平面相对的概念,以图1至图3为例,箱体3的侧壁31为平面结构,其沿着Z方向延伸,而第一斜面部22021、第二斜面部3111的延伸方向则相对于Z方向存在一定的倾斜,因此为斜面结构。安装槽311与端壁部22在通过斜面配合连接,使得安装槽311对冲击承载件2在装配时提供的导向定位作用更为显著,并且安装槽311与端壁部22的连接配合结构也更为稳固。According to some embodiments of the present application, optionally, referring to FIGS. abut against the second inclined portion 3111 . The meaning of "incline" here is the usual meaning in this field, that is, a concept opposite to a plane. Taking Figures 1 to 3 as an example, the side wall 31 of the box body 3 is a plane structure, which is along the Z direction. extending, while the extending direction of the first slope 22021 and the second slope 3111 has a certain inclination relative to the Z direction, so it is a slope structure. The mounting groove 311 and the end wall portion 22 are connected through the inclined surface, so that the guiding and positioning effect provided by the mounting groove 311 on the impact bearing member 2 during assembly is more significant, and the connection and matching structure between the mounting groove 311 and the end wall portion 22 is also more obvious. for stability.
根据本申请的一些实施例,可选地,安装槽311与端壁部22之间具有结构胶填充,即在电池结构10的装配中,安装槽311与端壁部22在插接连接后,可以进一步地通过结构胶填充粘接,例如图1、图2所示的,安装槽311的槽底与端壁部22的Y方向的端面,即上述的另一侧面2202通过结构胶填充粘接,以及安装槽311的槽壁与端壁部22在X方向的端面通过结构胶填充粘接,如此可以进一步提高电池模组1、冲击承载件2构成的整体结构的强度。According to some embodiments of the present application, optionally, there is structural glue filling between the installation groove 311 and the end wall portion 22, that is, in the assembly of the battery structure 10, after the installation groove 311 and the end wall portion 22 are plugged and connected, It can be further filled and bonded with structural glue. For example, as shown in FIGS. 1 and 2, the bottom of the installation groove 311 and the end surface of the end wall 22 in the Y direction, that is, the other side 2202 mentioned above, is filled and bonded with structural glue. , and the groove wall of the mounting groove 311 and the end surface of the end wall portion 22 in the X direction are filled and bonded by structural glue, so that the strength of the overall structure composed of the battery module 1 and the impact bearing member 2 can be further improved.
根据本申请的一些实施例,可选地,参考图1,冲击承载件2与安装空间S1在第一方向的两侧的电芯具有结构胶填充。以图1为例的,在X方向相邻的电芯1101、1102之间具有安装空间S1,以安装冲击承载件2,冲击承载件2两侧的电芯1101、1102,横梁部21在X方向的一端面211与电芯1101之间通过结构胶填充粘接,横梁部21在X方向的另一端面212与电芯1102之间通过结构胶填充粘接,如此使得冲击承载件2与电芯11之间的连接结构更为稳固,进一步提高了电池模组1的刚度。According to some embodiments of the present application, optionally, referring to FIG. 1 , the shock bearing member 2 and the cells on both sides of the installation space S1 in the first direction are filled with structural glue. Taking Fig. 1 as an example, there is an installation space S1 between adjacent battery cells 1101, 1102 in the X direction to install the impact bearing 2, the battery cells 1101, 1102 on both sides of the impact bearing 2, and the beam portion 21 at X One end surface 211 in the X direction and the battery cell 1101 are filled and bonded with structural glue, and the beam part 21 is filled and bonded with structural glue between the other end surface 212 in the X direction and the battery cell 1102, so that the impact bearing part 2 and the battery cell 1102 are filled and bonded. The connection structure between the cores 11 is more stable, further improving the rigidity of the battery module 1 .
根据本申请的一些实施例,可选地,参考图1,电池结构10还包括上盖4,盖设于箱体3的侧壁31限定的放 置空间S2,上盖4与电池模组1通过结构胶连接。According to some embodiments of the present application, optionally, referring to FIG. 1 , the battery structure 10 further includes an upper cover 4, which is provided on the placement space S2 defined by the side wall 31 of the box body 3, and the upper cover 4 and the battery module 1 pass through Structural glue connection.
如图1所示的,上盖4可以具有流道的结构,可以提供冷却液在其中流动,对电池模组1起到冷却作用,同理地,也可以提供热流体在流道中流动,以对电池模组1起到加热作用,例如在气温较低的场合下,对电池模组1进行加热,尽量减少由于低温导致的电池性能衰减。上盖4的材料、加工工艺以及结构为铝冲压钎焊水冷板,但不以此为限,例如还可以是型材水冷板或吹胀水冷板等等。此处所称的“水冷板”仅为一种习惯用语,承上所述的,并不限制上盖4仅能具有冷却的功能。上盖4的具体结构,例如图1中所示的平板状结构,其结构紧凑,节省空间,但不以此为限。As shown in FIG. 1 , the upper cover 4 may have a flow channel structure, which can provide cooling fluid to flow therein to cool the battery module 1. Similarly, it can also provide hot fluid to flow in the flow channel to Heating the battery module 1, for example, heating the battery module 1 when the temperature is low, so as to minimize the performance degradation of the battery caused by the low temperature. The material, processing technology and structure of the upper cover 4 are aluminum stamped and brazed water-cooled plates, but not limited thereto. For example, they can also be profiled water-cooled plates or inflated water-cooled plates. The "water cooling plate" here is just a common term, and it does not limit the upper cover 4 to only have the function of cooling according to the above. The specific structure of the upper cover 4 , such as the flat plate structure shown in FIG. 1 , is compact and space-saving, but it is not limited thereto.
上盖4与所述电池模组1通过结构胶连接的工艺,可以是将电池模组1放置入箱体3,将冲击承载件2安装于电池模组1的安装空间S1后,上盖4与电池模组1之间通过结构胶填充粘接,并且在此过程中,结构胶也将填充至冲击承载件2与电池模组1之间,例如以上记载的,横梁部21在X方向的一端面211与电芯1101之间通过结构胶填充粘接,横梁部21在X方向的另一端面212与电芯1102之间通过结构胶填充粘接;结构胶也将填充至冲击承载件与箱体之间,例如以上记载的,安装槽311的槽底与端壁部22的Y方向的端面,即上述的另一侧面2202通过结构胶填充粘接,以及安装槽311的槽壁与端壁部22在X方向的端面通过结构胶填充粘接。The process of connecting the upper cover 4 and the battery module 1 through structural glue may be to place the battery module 1 into the box body 3, install the impact bearing 2 in the installation space S1 of the battery module 1, and then the upper cover 4 Fill and bond with the battery module 1 through structural glue, and during this process, the structural glue will also be filled between the impact bearing part 2 and the battery module 1, for example, as described above, the crossbeam part 21 in the X direction One end surface 211 and the battery cell 1101 are filled and bonded with structural glue, and the other end surface 212 of the beam portion 21 in the X direction is filled and bonded with the battery cell 1102 through structural glue; the structural glue will also be filled to the impact bearing and Between the boxes, for example, as described above, the groove bottom of the installation groove 311 and the end surface in the Y direction of the end wall portion 22, that is, the other side 2202 mentioned above, are filled and bonded by structural adhesive, and the groove wall and the end surface of the installation groove 311 The end surface of the wall portion 22 in the X direction is filled and bonded with structural glue.
采用以上实施例的有益效果在于,电池结构10的结构紧凑,可以有效地对电池模组1冷却或者加热,并且上盖4与电池模组1的胶结构填充结构,同时也可以使得冲击承载件2与电池模组1、箱体3粘接,进一步提高了电池结构10的整体强度。The beneficial effect of adopting the above embodiments is that the battery structure 10 has a compact structure, can effectively cool or heat the battery module 1, and the glue structure between the upper cover 4 and the battery module 1 can fill the structure, and can also make the impact bearing 2 is bonded with the battery module 1 and the box body 3, further improving the overall strength of the battery structure 10.
根据本申请的一些实施例,本申请还提供一种电子设备,既包括以上介绍的电池结构10。According to some embodiments of the present application, the present application also provides an electronic device including the battery structure 10 introduced above.
电子设备包括但不限于以上提及手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动车辆、列车、轮船、航天器等等。其中,电动车辆可以包括纯电动车、混合动力电动车、插电式混合动力电动车、电动自行车、电动踏板车、电动高尔夫球车、电动卡车等,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。电子设备还可以是储能系统,例如大型商业储能、微网储能、基站产品、家用不间断电源储能等等。Electronic devices include but are not limited to the above-mentioned mobile phones, tablets, laptop computers, electric toys, electric tools, battery cars, electric vehicles, trains, ships, spacecraft, etc. Among them, electric vehicles can include pure electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, electric bicycles, electric scooters, electric golf carts, electric trucks, etc., and electric toys can include stationary or mobile electric vehicles. Toys, for example, game consoles, electric car toys, electric boat toys, and electric airplane toys, etc., and spacecraft may include airplanes, rockets, space shuttles, spaceships, and the like. Electronic equipment can also be an energy storage system, such as large-scale commercial energy storage, micro-grid energy storage, base station products, household uninterruptible power supply energy storage, and so on.
根据本申请的实施例,参见图1至图3的,本申请提供了一种电池结构10,包括平躺式的电池模组1、冲击承载件2、箱体3以及上盖4。平躺式的电池模组1包括沿X方向布置的多个电芯11,电池模组1的至少两个相邻的电芯1101、1102在X方向具有安装空间S1。冲击承载件2包括横梁部21以及连接于横梁部21在Y方向两端的端壁部22。装配时,电池模组1被置于箱体3的侧壁31限定的放置空间S2,冲击承载件2的端壁部22与箱体3的安装槽311安装定位,横梁部21则固定安装于安装空间S1,最后将上盖4与电池模组1通过结构胶填充粘接,同时,结构胶也流动填充至冲击承载件2与电池模组、与箱体3的连接区域,进一步提高了整体强度。如此的电池结构,当箱体3的侧壁受到碰撞或者挤压时,外部的力通过冲击承载件2承受,从而避免电芯11的顶部110或者电池模组1的高压母线等结构受到碰撞挤压,避免导致电芯的极柱113,防爆阀112还有电池模组的高压受到破坏,而造成碰撞后的二次热失控伤害的隐患,提升了电池模组1、电池结构10以及包括电池结构10的电子设备的可靠性。According to an embodiment of the present application, referring to FIGS. 1 to 3 , the present application provides a battery structure 10 , which includes a flat battery module 1 , an impact bearing 2 , a box body 3 and an upper cover 4 . The flat battery module 1 includes a plurality of battery cells 11 arranged along the X direction, and at least two adjacent battery cells 1101 and 1102 of the battery module 1 have an installation space S1 in the X direction. The impact bearing 2 includes a beam portion 21 and end wall portions 22 connected to both ends of the beam portion 21 in the Y direction. During assembly, the battery module 1 is placed in the placement space S2 defined by the side wall 31 of the box body 3, the end wall portion 22 of the impact bearing 2 is installed and positioned with the installation groove 311 of the box body 3, and the beam portion 21 is fixedly installed on the Install the space S1, and finally fill and bond the upper cover 4 and the battery module 1 with structural adhesive. At the same time, the structural adhesive also flows and fills to the connection area between the impact bearing part 2, the battery module, and the box body 3, which further improves the overall strength. With such a battery structure, when the side wall of the box body 3 is collided or squeezed, the external force is borne by the impact bearing member 2, thereby preventing structures such as the top 110 of the battery cell 11 or the high-voltage bus bar of the battery module 1 from being collided and squeezed. pressure, to avoid damage to the pole 113 of the battery cell, the explosion-proof valve 112 and the high voltage of the battery module, and cause the hidden danger of secondary thermal runaway damage after the collision. Reliability of Electronic Devices of Structure 10.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (14)

  1. 一种电池模组,其中,所述电池模组包括沿着第一方向排布的多个电芯,所述电芯包括顶部,所述顶部位于所述电芯在第二方向的一端,所述第二方向垂直于所述第一方向;其中,至少两个在所述第一方向相邻的所述电芯之间具有在所述第一方向上的至少一个安装空间,其中,所述安装空间用于安装冲击承载件以保护所述电芯的顶部。A battery module, wherein the battery module includes a plurality of battery cells arranged along a first direction, the battery cells include a top, the top is located at one end of the battery cells in the second direction, the The second direction is perpendicular to the first direction; wherein at least two adjacent cells in the first direction have at least one installation space in the first direction, wherein the The installation space is used to install an impact bearing to protect the top of the cell.
  2. 如权利要求1所述的电池模组,其中,在所述安装空间设置有安装件,所述安装件在所述第一方向的相对的两侧面分别与在所述安装空间的所述第一方向的两侧的所述电芯固定连接,所述安装件还具有安装区域以安装所述冲击承载件。The battery module according to claim 1, wherein mounting pieces are provided in the installation space, and the two sides of the mounting pieces opposite to the first direction are respectively connected to the first in the installation space. The battery cells on both sides of the direction are fixedly connected, and the mounting part also has a mounting area for mounting the shock bearing part.
  3. 如权利要求1或2所述的电池模组,其中,所述安装空间在所述第一方向的两侧的所述电芯的顶部的肩部区域为冲击承受区,用于被所述冲击承载件覆盖。The battery module according to claim 1 or 2, wherein the shoulder areas of the top of the battery cells on both sides of the installation space in the first direction are impact-bearing areas for being impacted by the impact Carrier covers.
  4. 一种电池结构,其中,包括:A battery structure, including:
    如权利要求1-3任意一项所述的电池模组;The battery module according to any one of claims 1-3;
    冲击承载件;以及impact bearings; and
    箱体,所述箱体的侧壁限定放置空间;A box body, the side walls of the box body define a placement space;
    其中,所述电池模组位于所述放置空间,所述电芯的顶部对应所述箱体的侧壁设置,所述冲击承载件安装于所述电池模组的安装空间。Wherein, the battery module is located in the placement space, the top of the battery cell is arranged corresponding to the side wall of the box, and the impact bearing member is installed in the installation space of the battery module.
  5. 如权利要求4所述的电池结构,其中,所述冲击承载件包括横梁部以及连接于所述横梁部两端的端壁部,所述横梁部安装于所述安装空间,所述端壁部覆盖于所述电芯的顶部。The battery structure according to claim 4, wherein the impact bearing member comprises a beam portion and end wall portions connected to both ends of the beam portion, the beam portion is installed in the installation space, and the end wall portion covers on the top of the cell.
  6. 如权利要求5所述的电池结构,其中,所述电池模组为权利要求2或3所述的电池模组,所述横梁部包括安装孔,所述横梁部与所述安装件的所述安装区域通过所述安装孔以及对应的连接件安装,所述连接件埋设于所述安装孔内。The battery structure according to claim 5, wherein the battery module is the battery module according to claim 2 or 3, the beam part includes a mounting hole, and the beam part and the mounting part The installation area is installed through the installation hole and the corresponding connecting piece, and the connecting piece is buried in the installation hole.
  7. 如权利要求5或6所述的电池结构,其中,所述端壁部包括从所述横梁部两端沿所述横梁部延伸方向延伸的第一部,所述第一部的截面积大于所述横梁部的截面积。The battery structure according to claim 5 or 6, wherein the end wall portion includes a first portion extending from both ends of the beam portion along the extending direction of the beam portion, and the cross-sectional area of the first portion is larger than the The cross-sectional area of the beam portion.
  8. 如权利要求5-7中任一项所述的电池结构,其中,所述端壁部还包括从所述第一部沿所述电芯的顶部的高度方向延伸的第二部。The battery structure according to any one of claims 5-7, wherein the end wall portion further includes a second portion extending from the first portion along a height direction of the top of the battery cell.
  9. 如权利要求5-8中任一项所述的电池结构,其中,所述箱体的侧壁具有安装槽,所述安装槽的深度匹配所述端壁部的厚度,所述端壁部的一侧面连接于所述电芯的顶部,另一侧面连接于所述安装槽。The battery structure according to any one of claims 5-8, wherein the side wall of the box body has a mounting groove, the depth of the mounting groove matches the thickness of the end wall portion, and the thickness of the end wall portion One side is connected to the top of the battery core, and the other side is connected to the installation groove.
  10. 如权利要求9所述的电池结构,其中,所述端壁部的另一侧面包括第一斜面部,所述安装槽包括第二斜面部,所述第一斜面部抵接于所述第二斜面部。The battery structure according to claim 9, wherein the other side of the end wall portion includes a first slope, the mounting groove includes a second slope, and the first slope abuts against the second Bevel.
  11. 如权利要求9或10所述的电池结构,其中,所述安装槽与所述端壁部之间具有结构胶填充。The battery structure according to claim 9 or 10, wherein the gap between the installation groove and the end wall is filled with structural glue.
  12. 如权利要求4-11所述的电池结构,其中,所述冲击承载件与所述安装空间在所述第一方向的两侧的电芯具有结构胶填充。The battery structure according to claims 4-11, wherein the shock bearing member and the battery cells on both sides of the installation space in the first direction are filled with structural glue.
  13. 如权利要求4-12中任一项所述的电池结构,其中,所述电池结构还包括上盖,盖设于所述箱体的侧壁限定的放置空间,所述上盖与所述电池模组通过结构胶连接。The battery structure according to any one of claims 4-12, wherein the battery structure further comprises an upper cover, which is arranged on the placement space defined by the side wall of the box, and the upper cover and the battery The modules are connected by structural glue.
  14. 一种电子设备,其中,包括如权利要求4-13任意一项所述的电池结构。An electronic device, comprising the battery structure according to any one of claims 4-13.
PCT/CN2022/141365 2022-01-13 2022-12-23 Battery module, battery structure, and electronic device WO2023134425A1 (en)

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