WO2023131049A1 - Pole sheet and battery - Google Patents
Pole sheet and battery Download PDFInfo
- Publication number
- WO2023131049A1 WO2023131049A1 PCT/CN2022/143432 CN2022143432W WO2023131049A1 WO 2023131049 A1 WO2023131049 A1 WO 2023131049A1 CN 2022143432 W CN2022143432 W CN 2022143432W WO 2023131049 A1 WO2023131049 A1 WO 2023131049A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pole piece
- area
- tab
- region
- coating
- Prior art date
Links
- 239000011248 coating agent Substances 0.000 claims abstract description 98
- 238000000576 coating method Methods 0.000 claims abstract description 98
- 238000004080 punching Methods 0.000 claims description 54
- 230000001965 increasing effect Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 31
- 239000011888 foil Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 238000009413 insulation Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
- FRMOHNDAXZZWQI-UHFFFAOYSA-N lithium manganese(2+) nickel(2+) oxygen(2-) Chemical compound [O-2].[Mn+2].[Ni+2].[Li+] FRMOHNDAXZZWQI-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of batteries, in particular to a pole piece and a battery.
- a battery is a component that converts chemical energy into electrical energy and has a wide range of applications in daily life and work.
- lithium-ion batteries are often used in various electronic devices such as mobile phones, cameras, electronic watches, Bluetooth headsets, electric toys, etc., to provide power for electronic devices. It occupies an increasingly important position in people's life and work.
- the lithium-ion battery includes an electric core, and the electric core includes a positive pole piece and a negative pole piece, and a separator is arranged between the positive pole piece and the negative pole piece.
- Both the positive electrode sheet and the negative electrode sheet include a current collector and a coating coated on the current collector, wherein the current collector of the positive electrode sheet is coated with a positive active coating, and the current collector of the negative electrode sheet is coated with Negative active coating. Positive tabs are formed on the current collector of the positive pole piece, and negative pole tabs are formed on the current collector of the negative pole piece.
- the empty foil area and the coating area are first divided on the current collector. , coating the active coating on the coating area, and then forming the main part of the pole piece in the coating area by die-cutting, and forming tabs in the empty foil area or the edge of the empty foil area and the coating area.
- the above-mentioned lug structure is weak, and it is easy to break under the pull of an external force, which reduces the performance of the battery.
- the present application provides a pole piece and a battery to solve the problem that in the pole piece of the existing battery, the structural strength of the tab is weak, and it is easy to break when pulled by an external force, thereby reducing the performance of the battery.
- the first aspect of the present application provides a pole piece, including: a current collector, the current collector includes a coating area and a tab, and the tab is located at the side of the coating area in the width direction of the pole piece On one side, an active coating is provided on the coating area;
- the tab includes a first area and a second area, the second area is located between the coating area and the first area, and the second area is on opposite sides along the length direction of the pole piece A stepped structure is formed on at least one side.
- the width of the tab can be effectively increased under the premise of ensuring that the edge of the tab does not pierce the diaphragm and cause a short circuit, thereby enhancing the overall stability of the tab.
- Structural strength prevents the tab from being easily torn off under external force, thereby improving the reliability of the battery loaded with the pole piece.
- the lug structure matches the existing manufacturing process and is easy to process, thereby reducing the requirements for cutting equipment.
- the tabs have burr structures on opposite sides along the length direction of the pole piece, and the length of the burr structures is less than 5 ⁇ m.
- the second region is covered with the active coating.
- the pole piece further includes an insulating layer, and the insulating layer includes a first insulating layer covering the second region.
- the current collector includes an insulating coating area located between the coating area and the tab;
- the insulating layer also includes a second insulating layer overlying the insulating coating region;
- the second insulating layer extends along the length direction of the pole piece.
- the width of the insulating coating area in the width direction of the pole piece ranges from 0.1 mm to 5 mm
- the width of the second region in the width direction of the pole piece is greater than the width of the insulating coating region.
- the second region includes a first subregion and a second subregion, the first subregion is located between the second subregion and the first region, and the On one side of the tab along the length direction of the pole piece, the first side of the first subregion and the second side of the second subregion jointly form the stepped structure.
- the included angle of the stepped structure is 120°-180°.
- the distance from the intersection of the second side and the first side to the coating area is greater than 0 mm and less than 10 mm;
- the distance from the intersection of the first side and the second side to the first region is 0.1mm-5mm.
- the distance from the intersection of the first side and the second side to the first area is greater than 0 mm and smaller than the first area half of the length.
- cross-sectional shapes of the first side and the second side are arc or inclined.
- the stepped structure is formed on opposite sides of the second region
- the third side of the first subregion and the fourth side of the second subregion jointly form the stepped structure
- the difference between the distance from the intersection of the first side and the second side to the coating area and the distance from the intersection of the third side and the fourth side to the coating area is less than the specified one-third of the length of the first region
- the distance from the intersection of the first side and the second side to the first region is the same as the distance from the intersection of the third side and the fourth side to The difference between the distances of the first regions is less than one third of the length of the first regions.
- the tab is formed by punching twice, the first side is a cut surface formed on the second region during the second punching, and the second side is a During punching, the cut surface formed on the second region.
- the second aspect of the present application provides a battery, including a cell, the cell includes a positive pole piece, a negative pole piece, and a separator, and the separator is arranged between the positive pole piece and the negative pole piece;
- At least one of the positive pole piece and the negative pole piece is any pole piece described above.
- Fig. 1 is the structural representation of existing a kind of pole piece
- Figure 2 is an enlarged view of the local structure of Figure 1;
- FIG. 3 is a schematic structural diagram of a pole piece provided in an embodiment of the present application.
- Figure 4 is an enlarged view of the local structure of Figure 3;
- Fig. 5 is a schematic diagram of secondary punching of a pole piece provided in the embodiment of the present application.
- Fig. 6 is an enlarged view of the partial structure of another pole piece provided by the embodiment of the present application.
- Fig. 7 is an enlarged view of the local structure of another pole piece provided by the embodiment of the present application.
- Fig. 8 is a schematic diagram of the size of another pole piece provided by the embodiment of the present application.
- Fig. 9 is an enlarged view of the partial structure of another pole piece provided in the embodiment of the present application.
- Fig. 10 is a schematic diagram of a pole piece punching process provided by the embodiment of the present application.
- Fig. 11 is a schematic diagram of a pole piece punching track provided by the embodiment of the present application.
- Fig. 12 is a schematic diagram of another pole piece punching track provided by the embodiment of the present application.
- FIG. 13 is a schematic structural diagram of a battery cell provided in an embodiment of the present application.
- FIG. 1 is a schematic structural diagram of a conventional pole piece
- FIG. 2 is an enlarged view of a partial structure of FIG. 1 .
- the empty foil area and the coating area will be divided on the current collector, and the active coating layer will be coated on the coating layer.
- the main part of the pole piece is formed on the layer, and the tab is formed on the empty foil area, or the tab is formed at the edge of the empty foil area and the coating area, that is, the tab can be formed entirely by the empty foil area, and the tab is Empty foil, or, as shown in Figure 1, some tabs can also have an active coating 2, and some tabs are formed by the empty foil area 1a, that is, some tabs are empty foils, and some tabs have an active coating 2.
- the tabs are used to electrically connect with the battery case to draw out the current.
- the structure of the above-mentioned tabs is relatively weak. During the transportation or use of the battery, it is inevitable that collisions or bumps will occur, and the tabs will be pulled by external forces, which will easily break the tabs, thereby affecting the battery cell and the battery case. The conductivity between them reduces the stability of battery performance.
- the embodiment of the present application provides a pole piece and a battery.
- the pole piece forms a stepped structure on both sides of the pole piece, thereby effectively improving the structural strength of the pole piece, reducing or avoiding the occurrence of the pole piece under the action of external force. Fracture, improve the stability of the battery.
- Fig. 3 is a schematic structural diagram of a pole piece provided by the embodiment of the present application
- Fig. 4 is an enlarged view of the partial structure of Fig. 3
- Fig. 5 is a schematic diagram of secondary punching of a pole piece provided by the embodiment of the present application.
- a pole piece 100 provided by the embodiment of the present application includes a current collector (not shown in the figure), the current collector includes a coating area 10, and an active coating 20 is arranged on the coating area 10 .
- the pole piece 100 can be a positive pole piece 100, and the coating area 10 is provided with a positive active coating 20, and the material of the positive active coating 20 can be lithium cobaltate, lithium iron phosphate, lithium manganate, Lithium nickel manganese oxide, etc.
- the positive electrode active material can also be other high potential materials.
- the pole piece 100 can also be a negative pole piece 100, and what is set on the coating area 10 is a negative active coating, and the material of this negative active coating can be materials such as graphite, silicon, carbon, certainly, in some examples, negative pole
- the active material can also be other low potential materials.
- the current collector also includes a tab 30, the current collector extends outwards to form the tab 30, and the tab 30 can also be formed by punching and other processes, the tab 30 is located in the coating area 10 in the width direction of the pole piece 100 (as shown in the figure On one side of the Y direction), the number of tabs 30 can be one, or the number of tabs 30 formed can be multiple, and a plurality of tabs 30 can be along the length direction of the pole piece 100 (as shown in the figure x direction) distribution.
- the width direction of the pole piece 100 can be the y direction in the figure, the width direction of the pole piece 100 is consistent with the direction from the coating area 10 to the tab 30, and the length direction of the pole piece 100 is consistent with the direction of the pole piece 100.
- the width direction is vertical, such as the x direction in the figure.
- the width refers to the dimension in the width direction of the pole piece 100
- the length refers to the dimension in the length direction of the pole piece 100 .
- part of the active coating 20 can be extended to cover the tab 30, that is, as shown in FIG.
- the tab 30 is an empty foil.
- there may be no active coating on the tab 30 that is, the tab 30 is an empty foil.
- the tab 30 may include a first area 31 and a second area 32, the second area 32 is located between the coating area 10 and the first area 31, wherein the first area 31 is used to achieve electrical contact with the outside.
- Connection for example, for making electrical connection with the case of the battery.
- the electrical connection between the first region 31 and the outside can be realized by means of ultrasonic welding, laser welding and the like.
- the first area 31 may be an empty foil to facilitate electrical connection with the outside
- the second area 32 may be the part covered with the active coating 20 .
- a stepped structure 321 may be formed on opposite sides of the second region 32 as an example.
- the width of the tab 30 can be effectively increased (the width direction of the tab is consistent with the length direction of the current collector), thereby enhancing the overall structural strength of the tab 30 and preventing the tab 30 from being easily torn off under the action of an external force. Therefore, the reliability of the battery loaded with the pole piece 100 is improved.
- the structure of the tab 30 matches the existing manufacturing process and is easy to process, thereby reducing the requirement for cutting equipment.
- the stepped structure 321 can firstly form the main part of the tab 30 through one punching (see FIG. 10 ), and then through secondary punching (see FIG. 10 ),
- the punching track can extend from the second area 32 to the first area 31, remove the opposite side edges of the tab in the first area 31, and form a stepped structure on the opposite sides of the second area 32 of the tab 30 321.
- the step structure 321 may be formed only on one of the two opposite sides in the second region 32 , or it may also be formed on the two opposite sides in the second region 32 Both are provided with a stepped structure 321 .
- the following description will be described by taking the step structure 321 disposed on two opposite side surfaces of the second region 32 as an example.
- the formed tab 30 also has a burr structure on opposite sides in the length direction of the pole piece 100 , wherein the length range of the burr structure may be less than 5 ⁇ m.
- the length of the burr structure on the tab 30 can be well controlled to make the length smaller, thereby further effectively reducing or avoiding the probability of the burr structure piercing the diaphragm when the battery cell is formed, and improving the safety performance of the battery.
- the active coating 20 may extend to cover the second region 32 , that is, the second region 32 is covered with the active coating 20 .
- the edges of the empty foil area and the coating area 10 are both used to form the tab 30 , so that the second area 32 of the tab 30 is covered with the active coating 20 .
- the active coating 20 can completely cover the second region 32 .
- the burrs formed in the primary punching process can be concentrated on the side of the first region 31 adjacent to the second region 32, thereby ensuring that the generated burrs can be effectively removed when the second punching forms the stepped structure 321, further The number and length of the burrs on the tab 30 are reduced, and the safety performance of the battery cell is improved.
- Fig. 6 is an enlarged view of a partial structure of another pole piece provided in the embodiment of the present application.
- the pole piece 100 may further include an insulating layer 40, wherein the insulating layer 40 may be disposed on the tab 30, specifically, the insulating layer 40 includes a first insulating layer 41 covering the second region 32 .
- the setting of the insulating layer 40 helps to increase the edge tension of the pole piece 100 , so that when the battery cell is formed, it helps to improve the strength of the battery cell and ensure the performance of the battery cell.
- the insulating layer 40 can also reduce or avoid the contact connection between the tabs 30 on the adjacent two pole pieces 100 or any adjacent two tabs 30 when forming the battery core, further improving the safety performance of the battery core.
- the insulating layer 40 can completely cover the second region 32 , which can further increase the edge tension of the pole piece 100 , improve the strength of the battery cell, and ensure the performance of the battery cell. At the same time, it can further reduce or avoid the contact connection between the tabs 30 on the adjacent two pole pieces 100 or between any adjacent two tabs 30 , so as to improve the safety performance of the battery cell.
- the current collector may include a coating area 10 and an insulating coating area 50.
- the insulating coating area 50 is located between the coating area 10 and the tab 30, and may be between the insulating coating area 50 and the tab. 30 are provided with an insulating layer 40 .
- the insulating layer 40 may include a first insulating layer 41 and a second insulating layer 42, the first insulating layer 41 is disposed on the second region 32 of the tab 30, and the second insulating layer 42 may be disposed on the insulating coating.
- the second insulating layer 42 is in contact with the active coating layer 20 .
- the second insulating layer 42 on the current collector can also play the role of isolating the positive pole piece 100 and the negative pole piece 100, and can further ensure the insulation performance between the positive pole piece 100 and the negative pole piece 100, Improve the safety performance of battery cells.
- the width range of the insulating coating area 50 in the width direction of the pole piece is 0.1 mm-5 mm, that is, the width range of the second insulating layer 42 covering the insulating coating area 50 can be 0.1 mm-5 mm,
- the width of the second region 32 in the pole piece width direction can be greater than the width of the insulating coating region 50, that is, the covering setting width of the first insulating layer is greater than the covering setting width of the second insulating layer 42, in other words, more
- the insulating layer 40 is distributed on the second region 32 of the tab 30, and while effectively increasing the area of the active coating 20 to increase the energy density of the pole piece 100, it can effectively improve the insulation between the tabs 30 when forming a cell. Sex, reduce or avoid the electrical contact between the tabs 30, and further improve the safety performance of the battery cell.
- FIG. 7 is an enlarged view of a partial structure of another pole piece provided by the embodiment of the present application
- FIG. 8 is a schematic diagram of the size of another pole piece provided by the embodiment of the present application.
- the second region 32 may include a first subregion 322 and a second subregion 323 , and the first subregion 322 is located between the second subregion 323 and the first region 31 , wherein, one side of the first sub-region 322 has a first side 3221, the first side 3221 may be a cut surface formed on the second region 32 of the tab 30 during secondary punching, and the second sub-region 323 One side has a second side 3231 , and the second side 3231 may be a cut surface formed on the second region 32 of the tab 30 during one punching.
- the burrs on both sides of the first area 31 of the tab 30 are removed, and the first side 3221 and the second side are respectively formed on the second area 32 of the tab 30.
- the two side surfaces 3231, the first side 3221 and the second side 3231 together form a stepped structure 321 to achieve the effect of removing burrs.
- an angle is formed between the first side 3221 and the second side 3231, and the value range of the angle can be 120°-180°, so that the second area 32 can be effectively reduced or avoided.
- the sharp corner structure on the top prevents the sharp corner structure from piercing the diaphragm, thereby effectively avoiding safety accidents such as short circuit of the battery due to rupture of the diaphragm, and effectively improving the safety of the battery.
- the angle between the first side 3221 and the second side 3231 is between the tangents at the intersections of the first side 3221 and the second side 3231 angle.
- the range of the distance L1 from the intersection point between the first side 3221 and the second side 3231 to the coating area 10 can be greater than 0 mm and less than 10 mm. And/or, in the length direction of the pole piece 100 (that is, the x direction in the figure), the distance L2 from the intersection of the first side 3221 and the second side 3231 to the first region 31 of the tab 30 is 0.1 mm-5 mm.
- the distance L2 from the intersection point between the first side 3221 and the second side 3231 to the first region 31 of the tab 30 is greater than 0 mm , and less than half of the length L of the first region 31, which can effectively improve the effect of removing burrs on the tab 30.
- it can also effectively guarantee the length of the tab 30 , effectively reduce or avoid reducing the structural strength of the tab 30 due to excessive secondary punching, and effectively ensure the structural stability of the tab 30 .
- Fig. 9 is an enlarged view of a partial structure of another pole piece provided in the embodiment of the present application.
- the cross-sectional shape of the first side 3221 and the second side 3231 can be arc-shaped, or, as shown in FIG. 9 , the cross-sectional shape of the first side 3221 and the second side 3231 can also be inclined. Specifically, the shapes of the first side 3221 and the second side 3231 can be selected and set according to the structural design of the battery and specific scene requirements.
- step structures 321 may be formed on both sides opposite to the second region 32 , specifically, the first subregion 322 also includes a first side 3221 Opposite to the third side 3222 , the second sub-region 323 further includes a fourth side 3232 opposite to the second side 3231 .
- the first side 3221 of the first sub-region 322 and the second side 3231 of the second sub-region 323 jointly form the first stepped structure 321, the third side 3222 of the first sub-region 322 and the second side of the second sub-region 323
- the four sides 3232 jointly form the second stepped structure 321 . That is to say, secondary punching can be performed on both sides of the tab 30 to remove the burrs on both sides of the tab 30 , so as to further improve the effect of removing the burrs and improve the safety of the battery.
- the distance from the intersection of the first side 3221 and the second side 3231 to the coating area 10 is L1
- the distance from the intersection of the third side 3222 and the fourth side 3232 to the coating area 10 is L4, wherein the distance L1 and the distance L4
- the difference between them can be less than one-third of the length L of the first region 31, that is, when the two sides of the tab 30 are respectively punched twice, the punching on both sides in the length direction of the pole piece 100
- There will be a certain gap in the cutting amount, and the range of the gap can be less than one-third of the length L of the first region 31 of the tab 30, which can effectively reduce the punching gap on both sides of the tab 30 and improve the stability of the structures on both sides of the tab 30. Symmetry, thereby effectively improving the manufacturing accuracy of the tab 30 and improving the structural strength of the tab 30 .
- the distance from the intersection of the first side 3221 and the second side 3231 to the first area 31 is L2, and the intersection of the third side 3222 and the fourth side 3232 to the first area
- the distance 31 is L3, wherein the difference between the distance L2 and the distance L3 is less than one third of the length L of the first region 31 of the tab 30 . That is. That is, when performing secondary punching on both sides of the tab 30, there will also be a certain gap in the punching amount of the punching on both sides in the width direction of the pole piece 100, and the range of the gap can be smaller than that of the first area of the tab 30.
- 31 length L which can further reduce the punching gap on both sides of the tab 30, thereby further improving the symmetry of the structures on both sides of the tab 30, improving the manufacturing accuracy of the tab 30, and improving the structure of the tab 30 strength.
- Figure 10 is a schematic diagram of a pole piece punching process provided by the embodiment of the present application
- Figure 11 is a schematic diagram of a pole piece punching track provided by the embodiment of the present application
- Figure 12 is another pole piece provided by the embodiment of the present application Schematic diagram of punching trajectory.
- the active coating 20 when manufacturing the pole piece 100, can be first formed on the coating area 10a of the current collector, and then the coated current collector is rolled and divided. Cut to form a current collector of multiple small strips.
- the divided current collector is then punched once to form the coating area 10 of the current collector in the coating area 10a, and form a tab 30 on the empty foil area 10b.
- the tab 30 can have The first area 31 and the second area 32 are two areas. Then perform secondary punching, the track of the secondary punching extends from the second area 32 to the first area 31, cuts off the edges on opposite sides of the first area 31, and forms a stepped structure 321 on the opposite sides of the second area 32, Thus, the above pole piece 100 is obtained.
- the above-mentioned secondary punching may also be performed first, and then a primary punching is performed. That is to say, the area for forming the tab 30 can be divided on the current collector, and the area is divided into a first area 31 and a second area 32, and then the corresponding area of the tab 30 is punched so that the punching track starts from the first area 31 and the second area 32.
- the second area 32 extends to the first area 31 .
- the current collector is punched as a whole, so that the current collector forms a coating area 10 in the coating area, and a tab 30 is formed on the empty foil area, and the two punching tracks intersect so that both sides of the edge of the first area 31 can removed, and a stepped structure 321 is formed on the second region 32 .
- the burrs on the edges on both sides of the tab can be removed. For example, if the tab can be formed by punching once, more burrs will be formed on the edges of the opposite sides of the tab. And the long burr structure, wherein most of the burr structures are located on the side of the first region adjacent to the second region.
- the track of punching can extend from the second area to the first area, the opposite side edges of the first area are removed, and steps are formed on the opposite sides of the second area of the tab structure, so as to achieve the purpose of removing the burrs on the tabs, realize the control of the burrs on the tabs on the basis of introducing as few new burrs as possible, reduce the length of the burrs on the tabs, and further reduce or avoid the tabs
- the formation of multiple burrs and longer burrs can improve the safety performance of battery cells.
- it can also reduce the requirement for burr precision in one-time punching, reduce the precision and complexity of the mold, help reduce the cost of the mold, and at the same time increase the service life of the mold.
- the production cost of the pole piece is greatly reduced.
- the above-mentioned pole piece 100 can be formed by punching, or can also be cut or cut twice by cutting with a knife or laser cutting to form the above-mentioned pole piece 100. Pole piece 100.
- the punching track 200 extends from the second area 32 to the first area 31, and the punching track 200
- the shape can be various.
- the punching track 200 may consist of two U-shaped tracks, the two U-shaped tracks are set opposite to each other, and the two U-shaped tracks are respectively located on both sides of the tab 30 .
- the punching track 200 may be a zigzag track.
- the punching track 200 can also be other types of tracks, which can remove the burrs on both sides of the first region 31 and form the stepped structure 321 on the second region 32 after two times of punching.
- the embodiment of the present application also provides a battery, wherein the battery can be a lithium-ion battery, a button battery, etc., and the battery can be used in electronic equipment such as mobile phones, cameras, Bluetooth headsets, electronic watches, and electric toys to provide power supply.
- the battery can be a lithium-ion battery, a button battery, etc.
- the battery can be used in electronic equipment such as mobile phones, cameras, Bluetooth headsets, electronic watches, and electric toys to provide power supply.
- FIG. 13 is a schematic structural diagram of a battery cell provided in an embodiment of the present application.
- the battery at least includes an electric core.
- the electric core includes a positive pole piece 101 , a negative pole piece 102 and a separator 103 , and the separator 103 is arranged between the positive pole piece 101 and the negative pole piece 102 .
- at least one of the positive pole piece 101 and the negative pole piece 102 is the above-mentioned pole piece, that is, only the negative pole piece can adopt the above-mentioned pole piece structure, or it can also be that only the positive pole piece adopts the above-mentioned pole piece structure , or, it is also possible that both the positive pole piece and the negative pole piece adopt the above-mentioned pole piece structure.
- the structure of the cell can be laminated or wound.
- the positive pole piece and the negative pole piece can be arranged in a winding manner.
- the positive pole piece 101 and the negative pole piece 102 can be arranged in a laminated manner.
- the current collector of the positive electrode sheet 101 may have the above-mentioned coating area and insulating coating area, and the second insulating layer 42 is disposed on the insulating coating area.
- connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be It can be directly connected or indirectly connected through an intermediary, and can be an internal connection between two elements or an interaction relationship between two elements.
- first the terms “first”, “second”, etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features.
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Abstract
The present application provides a pole sheet and a battery. The pole sheet comprises a current collector; the current collector comprises a coating area and a tab located on one side of the coating area; an active coating is provided on the coating area; the tab comprises a first area and a second area; the second area is located between the coating area and the first area; a step structure is formed, on at least one side surface of two opposite sides in the length direction of the pole sheet, in the second area. By forming the step structure in the second area, the width of the tab can be effectively increased, such that the overall structural strength of the tab is enhanced, and the situation that the tab is easily pulled apart under the action of external force is avoided.
Description
本申请涉及电池技术领域,尤其涉及一种极片及电池。The present application relates to the technical field of batteries, in particular to a pole piece and a battery.
电池是一种将化学能转化为电能的元器件,在日常的生活和工作中具有非常广泛的应用。例如锂离子电池,常应用于手机、相机、电子表、蓝牙耳机、电动玩具等各种电子设备中,以为电子设备提供电源。在人们的生活和工作中占据着越来越重要的地位。A battery is a component that converts chemical energy into electrical energy and has a wide range of applications in daily life and work. For example, lithium-ion batteries are often used in various electronic devices such as mobile phones, cameras, electronic watches, Bluetooth headsets, electric toys, etc., to provide power for electronic devices. It occupies an increasingly important position in people's life and work.
锂离子电池包括电芯,电芯包括正极极片和负极极片,正极极片和负极极片之间具有隔膜。正极极片和负极极片均包括有集流体和涂覆在集流体上的涂层,其中,正极极片的集流体上涂覆有正极活性涂层,负极极片的集流体上涂覆有负极活性涂层。正极极片的集流体上会形成有正极极耳,负极极片的集流体上形成有负极极耳,通常,在极片的制造中,首先会在集流体上划分空箔区和涂布区,在涂布区上涂布活性涂层,然后通过冲切的方式,在涂布区形成极片的主体部分,在空箔区或者是空箔区以及涂布区的边缘处形成极耳。The lithium-ion battery includes an electric core, and the electric core includes a positive pole piece and a negative pole piece, and a separator is arranged between the positive pole piece and the negative pole piece. Both the positive electrode sheet and the negative electrode sheet include a current collector and a coating coated on the current collector, wherein the current collector of the positive electrode sheet is coated with a positive active coating, and the current collector of the negative electrode sheet is coated with Negative active coating. Positive tabs are formed on the current collector of the positive pole piece, and negative pole tabs are formed on the current collector of the negative pole piece. Usually, in the manufacture of the pole piece, the empty foil area and the coating area are first divided on the current collector. , coating the active coating on the coating area, and then forming the main part of the pole piece in the coating area by die-cutting, and forming tabs in the empty foil area or the edge of the empty foil area and the coating area.
然而,上述的极耳结构强度较弱,在外力的拉扯下很容易发生断裂,降低了电池的性能。However, the above-mentioned lug structure is weak, and it is easy to break under the pull of an external force, which reduces the performance of the battery.
发明内容Contents of the invention
本申请提供一种极片及电池,以解决现有电池的极片中,极耳的结构强度较弱,在外力拉扯下容易发生断裂,而降低了电池的性能的问题。The present application provides a pole piece and a battery to solve the problem that in the pole piece of the existing battery, the structural strength of the tab is weak, and it is easy to break when pulled by an external force, thereby reducing the performance of the battery.
本申请的第一方面提供一种极片,包括:集流体,所述集流体包括有涂布区以及极耳,所述极耳位于所述涂布区在所述极片的宽度方向上的一侧,所述涂布区上设置有活性涂层;The first aspect of the present application provides a pole piece, including: a current collector, the current collector includes a coating area and a tab, and the tab is located at the side of the coating area in the width direction of the pole piece On one side, an active coating is provided on the coating area;
所述极耳包括第一区域和第二区域,所述第二区域位于所述涂布区和所述第一区域之间,所述第二区域沿所述极片长度方向的相对两侧中至少一侧面上形成有台阶结构。The tab includes a first area and a second area, the second area is located between the coating area and the first area, and the second area is on opposite sides along the length direction of the pole piece A stepped structure is formed on at least one side.
通过在第二区域形成台阶结构,相比于现有技术的极耳,在确保极耳的边缘不会刺穿隔膜造成短路的前提下,可有效提高极耳的宽度,从而增强极耳整 体的结构强度,避免极耳在受到外力作用下,容易被扯断的情况,从而提高装载有该极片的电池的可靠性。同时,该极耳结构与现有的制备工艺相匹配,易于加工,从而降低对裁切设备的要求。By forming a stepped structure in the second area, compared with the tabs of the prior art, the width of the tab can be effectively increased under the premise of ensuring that the edge of the tab does not pierce the diaphragm and cause a short circuit, thereby enhancing the overall stability of the tab. Structural strength prevents the tab from being easily torn off under external force, thereby improving the reliability of the battery loaded with the pole piece. At the same time, the lug structure matches the existing manufacturing process and is easy to process, thereby reducing the requirements for cutting equipment.
在一种可能的实现方式中,所述极耳沿所述极片的长度方向的相对两侧上具有毛刺结构,所述毛刺结构的长度小于5μm。In a possible implementation manner, the tabs have burr structures on opposite sides along the length direction of the pole piece, and the length of the burr structures is less than 5 μm.
在一种可能的实现方式中,所述第二区域上覆盖有所述活性涂层。In a possible implementation manner, the second region is covered with the active coating.
在一种可能的实现方式中,所述极片还包括绝缘层,所述绝缘层包括所述第二区域上覆盖的第一绝缘层。In a possible implementation manner, the pole piece further includes an insulating layer, and the insulating layer includes a first insulating layer covering the second region.
在一种可能的实现方式中,所述集流体包括位于所述涂布区和所述极耳之间的绝缘涂布区;In a possible implementation manner, the current collector includes an insulating coating area located between the coating area and the tab;
所述绝缘层还包括覆盖在所述绝缘涂布区上的第二绝缘层;The insulating layer also includes a second insulating layer overlying the insulating coating region;
所述第二绝缘层沿着所述极片的长度方向延伸。The second insulating layer extends along the length direction of the pole piece.
在一种可能的实现方式中,所述绝缘涂布区在所述极片宽度方向上的宽度范围为0.1mm-5mmIn a possible implementation manner, the width of the insulating coating area in the width direction of the pole piece ranges from 0.1 mm to 5 mm
在一种可能的实现方式中,所述第二区域在所述极片宽度方向上的宽度大于所述绝缘涂布区的宽度。In a possible implementation manner, the width of the second region in the width direction of the pole piece is greater than the width of the insulating coating region.
在一种可能的实现方式中,所述第二区域包括第一子区域和第二子区域,所述第一子区域位于所述第二子区域和所述第一区域之间,在所述极耳沿所述极片长度方向的一侧,所述第一子区域的第一侧面和所述第二子区域的第二侧面共同形成所述台阶结构。In a possible implementation manner, the second region includes a first subregion and a second subregion, the first subregion is located between the second subregion and the first region, and the On one side of the tab along the length direction of the pole piece, the first side of the first subregion and the second side of the second subregion jointly form the stepped structure.
在一种可能的实现方式中,所述台阶结构的夹角为120°-180°。In a possible implementation manner, the included angle of the stepped structure is 120°-180°.
在一种可能的实现方式中,所述第二侧面与所述第一侧面的交点至所述涂布区的距离大于0mm,且小于10mm;In a possible implementation manner, the distance from the intersection of the second side and the first side to the coating area is greater than 0 mm and less than 10 mm;
和/或,在所述极片的宽度方向上,所述第一侧面与所述第二侧面的交点至所述第一区域的距离为0.1mm-5mm。And/or, in the width direction of the pole piece, the distance from the intersection of the first side and the second side to the first region is 0.1mm-5mm.
在一种可能的实现方式中,在所述极片的长度方向上,所述第一侧面与所述第二侧面的交点至所述第一区域的距离大于0mm,且小于所述第一区域长度的二分之一。In a possible implementation manner, in the length direction of the pole piece, the distance from the intersection of the first side and the second side to the first area is greater than 0 mm and smaller than the first area half of the length.
在一种可能的实现方式中,所述第一侧面和所述第二侧面的截面形状为弧形或斜面形。In a possible implementation manner, cross-sectional shapes of the first side and the second side are arc or inclined.
在一种可能的实现方式中,所述第二区域相对的两侧上均形成有所述台阶 结构;In a possible implementation manner, the stepped structure is formed on opposite sides of the second region;
在所述极耳沿所述极片长度方向的另一侧,所述第一子区域的第三侧面和所述第二子区域的第四侧面共同形成所述台阶结构;On the other side of the tab along the length direction of the pole piece, the third side of the first subregion and the fourth side of the second subregion jointly form the stepped structure;
所述第一侧面与所述第二侧面的交点至所述涂布区的距离与所述第三侧面与所述第四侧面的交点至所述涂布区的距离之间的差值小于所述第一区域的长度的三分之一;The difference between the distance from the intersection of the first side and the second side to the coating area and the distance from the intersection of the third side and the fourth side to the coating area is less than the specified one-third of the length of the first region;
和/或,在所述极片的长度方向上,所述第一侧面与所述第二侧面的交点至所述第一区域的距离与所述第三侧面与所述第四侧面的交点至所述第一区域的距离之间的差值小于所述第一区域的长度的三分之一。And/or, in the length direction of the pole piece, the distance from the intersection of the first side and the second side to the first region is the same as the distance from the intersection of the third side and the fourth side to The difference between the distances of the first regions is less than one third of the length of the first regions.
在一种可能的实现方式中,所述极耳通过两次冲切形成,所述第一侧面是二次冲切时,在所述第二区域上形成的切面,所述第二侧面是一次冲切时,在所述第二区域上形成的切面。In a possible implementation manner, the tab is formed by punching twice, the first side is a cut surface formed on the second region during the second punching, and the second side is a During punching, the cut surface formed on the second region.
本申请的第二方面提供一种电池,包括电芯,所述电芯包括正极极片、负极极片和隔膜,所述正极极片和所述负极极片之间设置有所述隔膜;The second aspect of the present application provides a battery, including a cell, the cell includes a positive pole piece, a negative pole piece, and a separator, and the separator is arranged between the positive pole piece and the negative pole piece;
所述正极极片和所述负极极片中至少一个为上述任一所述的极片。At least one of the positive pole piece and the negative pole piece is any pole piece described above.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without any creative effort.
图1为现有的一种极片的结构示意图;Fig. 1 is the structural representation of existing a kind of pole piece;
图2为图1的局部结构放大图;Figure 2 is an enlarged view of the local structure of Figure 1;
图3为本申请实施例提供的一种极片的结构示意图;FIG. 3 is a schematic structural diagram of a pole piece provided in an embodiment of the present application;
图4为图3的局部结构放大图;Figure 4 is an enlarged view of the local structure of Figure 3;
图5为本申请实施例提供的一种极片二次冲切的示意图;Fig. 5 is a schematic diagram of secondary punching of a pole piece provided in the embodiment of the present application;
图6为本申请实施例提供的另一种极片的局部结构放大图;Fig. 6 is an enlarged view of the partial structure of another pole piece provided by the embodiment of the present application;
图7为本申请实施例提供的又一种极片的局部结构放大图;Fig. 7 is an enlarged view of the local structure of another pole piece provided by the embodiment of the present application;
图8为本申请实施例提供的再一种极片的尺寸示意图;Fig. 8 is a schematic diagram of the size of another pole piece provided by the embodiment of the present application;
图9为本申请实施例提供的再一种极片的局部结构放大图;Fig. 9 is an enlarged view of the partial structure of another pole piece provided in the embodiment of the present application;
图10为本申请实施例提供的一种极片冲切过程示意图;Fig. 10 is a schematic diagram of a pole piece punching process provided by the embodiment of the present application;
图11为本申请实施例提供的一种极片冲切轨迹示意图;Fig. 11 is a schematic diagram of a pole piece punching track provided by the embodiment of the present application;
图12为本申请实施例提供的另一种极片冲切轨迹示意图;Fig. 12 is a schematic diagram of another pole piece punching track provided by the embodiment of the present application;
图13为本申请实施例提供的一种电芯的结构示意图。FIG. 13 is a schematic structural diagram of a battery cell provided in an embodiment of the present application.
附图标记说明:Explanation of reference signs:
100-极片;10-涂布区;20-活性涂层;30-极耳;31-第一区域;32-第二区域;321-台阶结构;322-第一子区域;3221-第一侧面;3222-第三侧面;323-第二子区域;3231-第二侧面;3232-第四侧面;40-绝缘层;41-第一绝缘层;42-第二绝缘层;50-绝缘涂布区。100-electrode; 10-coating area; 20-active coating; 30-ear; 31-first area; 32-second area; 321-step structure; 322-first sub-area; 3221-first 3222-the third side; 323-the second sub-region; 3231-the second side; 3232-the fourth side; 40-insulation layer; 41-the first insulation layer; 42-the second insulation layer; 50-insulation coating layout area.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
图1为现有的一种极片的结构示意图,图2为图1的局部结构放大图。FIG. 1 is a schematic structural diagram of a conventional pole piece, and FIG. 2 is an enlarged view of a partial structure of FIG. 1 .
正如上述背景所述的内容,在制造极片时,首先会在集流体上划分空箔区和涂层区,在涂层上涂布活性涂层,然后通过一次冲切的方式,在涂布层上形成极片的主体部分,在空箔区上形成极耳,或者是在空箔区和涂层区的边缘处形成极耳,也即极耳可以全部由空箔区形成,极耳为空箔,或者,参见图1所示,部分极耳上也可以具有活性涂层2,部分极耳由空箔区1a形成,也即部分极耳为空箔,部分极耳上有活性涂层2。As mentioned in the above background, when manufacturing pole pieces, firstly, the empty foil area and the coating area will be divided on the current collector, and the active coating layer will be coated on the coating layer. The main part of the pole piece is formed on the layer, and the tab is formed on the empty foil area, or the tab is formed at the edge of the empty foil area and the coating area, that is, the tab can be formed entirely by the empty foil area, and the tab is Empty foil, or, as shown in Figure 1, some tabs can also have an active coating 2, and some tabs are formed by the empty foil area 1a, that is, some tabs are empty foils, and some tabs have an active coating 2.
通常,极耳是用于与电池壳体电连接,以将电流引出。然而,上述的极耳结构强度较弱,在电池运输或使用的过程中,难免发生碰撞或磕碰,使极耳受到外力的拉扯,很容易使极耳发生断裂,从而影响电芯与电池壳体之间的导电性,降低了电池性能的稳定性。Usually, the tabs are used to electrically connect with the battery case to draw out the current. However, the structure of the above-mentioned tabs is relatively weak. During the transportation or use of the battery, it is inevitable that collisions or bumps will occur, and the tabs will be pulled by external forces, which will easily break the tabs, thereby affecting the battery cell and the battery case. The conductivity between them reduces the stability of battery performance.
基于此,本申请实施例提供一种极片及电池,该极片通过在极耳的两侧形 成台阶结构,从而有效提高极耳的结构强度,减少或避免了极耳在受到外力作用下发生断裂,提高电池的稳定性。Based on this, the embodiment of the present application provides a pole piece and a battery. The pole piece forms a stepped structure on both sides of the pole piece, thereby effectively improving the structural strength of the pole piece, reducing or avoiding the occurrence of the pole piece under the action of external force. Fracture, improve the stability of the battery.
图3为本申请实施例提供的一种极片的结构示意图,图4为图3的局部结构放大图,图5为本申请实施例提供的一种极片二次冲切的示意图。Fig. 3 is a schematic structural diagram of a pole piece provided by the embodiment of the present application, Fig. 4 is an enlarged view of the partial structure of Fig. 3, and Fig. 5 is a schematic diagram of secondary punching of a pole piece provided by the embodiment of the present application.
参见图3所示,本申请实施例提供的一种极片100,包括集流体(图中未示出),集流体包括有涂布区10,在涂布区10上设置有活性涂层20。具体的,该极片100可以为正极极片100,涂布区10上设置的为正极活性涂层20,该正极活性涂层20的材料可以为钴酸锂,磷酸铁锂,锰酸锂,镍锰酸锂等,当然,在一些示例中,正极活性材料也可以是其他高电位的材料。Referring to Fig. 3, a pole piece 100 provided by the embodiment of the present application includes a current collector (not shown in the figure), the current collector includes a coating area 10, and an active coating 20 is arranged on the coating area 10 . Specifically, the pole piece 100 can be a positive pole piece 100, and the coating area 10 is provided with a positive active coating 20, and the material of the positive active coating 20 can be lithium cobaltate, lithium iron phosphate, lithium manganate, Lithium nickel manganese oxide, etc. Of course, in some examples, the positive electrode active material can also be other high potential materials.
该极片100也可以为负极极片100,涂布区10上设置的为负极活性涂层,该负极活性涂层的材料可以为石墨、硅、碳等材料,当然,在一些示例中,负极活性材料也可以是其他低电位的材料。The pole piece 100 can also be a negative pole piece 100, and what is set on the coating area 10 is a negative active coating, and the material of this negative active coating can be materials such as graphite, silicon, carbon, certainly, in some examples, negative pole The active material can also be other low potential materials.
其中,集流体还包括极耳30,集流体向外延伸形成极耳30,也可以通过冲切等工艺形成极耳30,极耳30位于涂布区10在极片100宽度方向(如图中的Y方向)上的一侧,极耳30的数量可以是一个,或者,形成的极耳30数量可以是多个,多个极耳30可以沿着极片100的长度方向(如图中的x方向)分布。Wherein, the current collector also includes a tab 30, the current collector extends outwards to form the tab 30, and the tab 30 can also be formed by punching and other processes, the tab 30 is located in the coating area 10 in the width direction of the pole piece 100 (as shown in the figure On one side of the Y direction), the number of tabs 30 can be one, or the number of tabs 30 formed can be multiple, and a plurality of tabs 30 can be along the length direction of the pole piece 100 (as shown in the figure x direction) distribution.
在本申请实施例中,极片100的宽度方向可以为图中的y方向,极片100的宽度方向与涂布区10至极耳30的方向一致,极片100的长度方向与极片100的宽度方向垂直,如图中的x方向。相应的,本申请实施例中,宽度指在极片100宽度方向上的尺寸,长度指在极片100长度方向上的尺寸。In the embodiment of the present application, the width direction of the pole piece 100 can be the y direction in the figure, the width direction of the pole piece 100 is consistent with the direction from the coating area 10 to the tab 30, and the length direction of the pole piece 100 is consistent with the direction of the pole piece 100. The width direction is vertical, such as the x direction in the figure. Correspondingly, in the embodiment of the present application, the width refers to the dimension in the width direction of the pole piece 100 , and the length refers to the dimension in the length direction of the pole piece 100 .
集流体形成极耳30时,可以使部分活性涂层20延伸覆盖至极耳30上,也即参见图3所示,邻近涂布区10的部分极耳30上具有活性涂层20,剩余部分的极耳30为空箔。或者,极耳30上也可以不具有活性涂层,也即极耳30为空箔。When the current collector forms the tab 30, part of the active coating 20 can be extended to cover the tab 30, that is, as shown in FIG. The tab 30 is an empty foil. Alternatively, there may be no active coating on the tab 30 , that is, the tab 30 is an empty foil.
结合图4所示,极耳30可以包括第一区域31和第二区域32,第二区域32位于涂布区10和第一区域31之间,其中,第一区域31用于与外部实现电连接, 例如,用于与电池的壳体实现电连接。具体的,第一区域31与外部之间可以通过超声焊接、激光焊接等方式实现电连接。例如,一部分极耳30上覆盖有活性涂层20为例,则第一区域31可以为空箔,以便于实现与外界的电连接,第二区域32可以为覆盖有活性涂层20的部分。As shown in FIG. 4 , the tab 30 may include a first area 31 and a second area 32, the second area 32 is located between the coating area 10 and the first area 31, wherein the first area 31 is used to achieve electrical contact with the outside. Connection, for example, for making electrical connection with the case of the battery. Specifically, the electrical connection between the first region 31 and the outside can be realized by means of ultrasonic welding, laser welding and the like. For example, if a part of the lug 30 is covered with the active coating 20 as an example, the first area 31 may be an empty foil to facilitate electrical connection with the outside, and the second area 32 may be the part covered with the active coating 20 .
在沿着极片100的长度方向上,第二区域32相对的两侧中,其中至少一侧上形成有台阶结构321。例如,可以在第二区域32相对的两侧上均形成有台阶结构321为例,相比于现有技术的极耳,在确保极耳30的边缘不会刺穿隔膜造成短路的前提下,可有效提高极耳30的宽度(极耳的宽度方向与集流体的长度方向一致),从而增强极耳30整体的结构强度,避免极耳30在受到外力作用下,容易被扯断的情况,从而提高装载有该极片100的电池的可靠性。同时,该极耳30结构与现有的制备工艺相匹配,易于加工,从而降低对裁切设备的要求。Along the length direction of the pole piece 100 , at least one of the two opposite sides of the second region 32 is formed with a stepped structure 321 . For example, step structures 321 may be formed on opposite sides of the second region 32 as an example. Compared with the tabs of the prior art, under the premise of ensuring that the edges of the tabs 30 will not pierce the diaphragm and cause a short circuit, The width of the tab 30 can be effectively increased (the width direction of the tab is consistent with the length direction of the current collector), thereby enhancing the overall structural strength of the tab 30 and preventing the tab 30 from being easily torn off under the action of an external force. Therefore, the reliability of the battery loaded with the pole piece 100 is improved. At the same time, the structure of the tab 30 matches the existing manufacturing process and is easy to process, thereby reducing the requirement for cutting equipment.
其中,结合图5所示,该台阶结构321可以首先通过一次冲切的方式形成极耳30的主体部分(参照图10所示),然后再通过二次冲切(参照图10所示),冲切的轨迹可以从第二区域32延伸至第一区域31,将第一区域31内极耳相对的两侧边缘去除,并在极耳30的第二区域32相对的两侧上形成台阶结构321。Wherein, as shown in FIG. 5 , the stepped structure 321 can firstly form the main part of the tab 30 through one punching (see FIG. 10 ), and then through secondary punching (see FIG. 10 ), The punching track can extend from the second area 32 to the first area 31, remove the opposite side edges of the tab in the first area 31, and form a stepped structure on the opposite sides of the second area 32 of the tab 30 321.
需要说明的是,在本申请实施例中,可以仅在第二区域32内相对的两侧其中一侧面上形成有台阶结构321,或者,也可以在第二区域32内相对的两个侧面上均设置有台阶结构321。以下以在第二区域32内相对的两个侧面上均设置有台阶结构321为例进行说明。It should be noted that, in the embodiment of the present application, the step structure 321 may be formed only on one of the two opposite sides in the second region 32 , or it may also be formed on the two opposite sides in the second region 32 Both are provided with a stepped structure 321 . The following description will be described by taking the step structure 321 disposed on two opposite side surfaces of the second region 32 as an example.
其中,形成的极耳30在极片100长度方向的相对两侧上还具有毛刺结构,其中,毛刺结构的长度范围可以小于5μm。能够很好的实现对极耳30上毛刺结构长度的管控,使其长度较小,从而进一步有效减小或避免了形成电池电芯时毛刺结构刺穿隔膜的几率,提升了电池的安全性能。Wherein, the formed tab 30 also has a burr structure on opposite sides in the length direction of the pole piece 100 , wherein the length range of the burr structure may be less than 5 μm. The length of the burr structure on the tab 30 can be well controlled to make the length smaller, thereby further effectively reducing or avoiding the probability of the burr structure piercing the diaphragm when the battery cell is formed, and improving the safety performance of the battery.
其中,参见图4所示,活性涂层20可以延伸覆盖至第二区域32,也即在第二区域32上覆盖设置有活性涂层20。具体的,例如,在一次冲切时,空箔区和涂布区10的边缘均用于形成极耳30,从而使极耳30的第二区域32上覆 盖有活性涂层20。Wherein, referring to FIG. 4 , the active coating 20 may extend to cover the second region 32 , that is, the second region 32 is covered with the active coating 20 . Specifically, for example, during one punching, the edges of the empty foil area and the coating area 10 are both used to form the tab 30 , so that the second area 32 of the tab 30 is covered with the active coating 20 .
需要说明的是,活性涂层20可以全部覆盖第二区域32。这样可以使一次冲切过程中形成的毛刺集中在第一区域31邻近第二区域32的一侧上,从而能够保证在二次冲切形成台阶结构321时,能够有效的去除产生的毛刺,进一步减小极耳30上的毛刺数量及长度,提升电池电芯的安全性能。It should be noted that the active coating 20 can completely cover the second region 32 . In this way, the burrs formed in the primary punching process can be concentrated on the side of the first region 31 adjacent to the second region 32, thereby ensuring that the generated burrs can be effectively removed when the second punching forms the stepped structure 321, further The number and length of the burrs on the tab 30 are reduced, and the safety performance of the battery cell is improved.
图6为本申请实施例提供的另一种极片的局部结构放大图。Fig. 6 is an enlarged view of a partial structure of another pole piece provided in the embodiment of the present application.
在本申请实施例中,在一种可能的示例中,参见图6所示,极片100还可以包括有绝缘层40,其中,绝缘层40可以设置在极耳30上,具体的,绝缘层40包括在第二区域32上覆盖设置的第一绝缘层41。In the embodiment of the present application, in a possible example, as shown in FIG. 6, the pole piece 100 may further include an insulating layer 40, wherein the insulating layer 40 may be disposed on the tab 30, specifically, the insulating layer 40 includes a first insulating layer 41 covering the second region 32 .
其中,绝缘层40的设置有助于提升极片100的边缘张力,这样在形成电芯时,有助于提升电芯的强度,保证电芯的性能。同时,形成电芯时绝缘层40还能够减小或避免相邻两极片100上的极耳30或者是任意相邻的两极耳30之间的接触连接,进一步提升电芯的安全性能。Wherein, the setting of the insulating layer 40 helps to increase the edge tension of the pole piece 100 , so that when the battery cell is formed, it helps to improve the strength of the battery cell and ensure the performance of the battery cell. At the same time, the insulating layer 40 can also reduce or avoid the contact connection between the tabs 30 on the adjacent two pole pieces 100 or any adjacent two tabs 30 when forming the battery core, further improving the safety performance of the battery core.
相应的,参见图6所示,绝缘层40可以完全覆盖第二区域32,这样可以进一步提升极片100的边缘张力,提升电芯的强度,保证电芯的性能。同时,还能够进一步减小或避免相邻两极片100上的极耳30或者是任意相邻的两极耳30之间的接触连接,提升电芯的安全性能。Correspondingly, as shown in FIG. 6 , the insulating layer 40 can completely cover the second region 32 , which can further increase the edge tension of the pole piece 100 , improve the strength of the battery cell, and ensure the performance of the battery cell. At the same time, it can further reduce or avoid the contact connection between the tabs 30 on the adjacent two pole pieces 100 or between any adjacent two tabs 30 , so as to improve the safety performance of the battery cell.
继续参见图6所示,集流体可以包括有涂布区10和绝缘涂布区50,绝缘涂布区50位于涂布区10和极耳30之间,可以在绝缘涂布区50和极耳30上均设置有绝缘层40。具体的,绝缘层40可以包括有第一绝缘层41和第二绝缘层42,第一绝缘层41覆盖设置在极耳30的第二区域32上,第二绝缘层42可以覆盖设置在绝缘涂布区50上,第二绝缘层42与活性涂层20相接。在形成电芯时,集流体上的第二绝缘层42也能够起到隔离正极极片100和负极极片100的作用,能够进一步保证正极极片100和负极极片100之间的绝缘性能,提升电池电芯的安全性能。Continuing to refer to FIG. 6, the current collector may include a coating area 10 and an insulating coating area 50. The insulating coating area 50 is located between the coating area 10 and the tab 30, and may be between the insulating coating area 50 and the tab. 30 are provided with an insulating layer 40 . Specifically, the insulating layer 40 may include a first insulating layer 41 and a second insulating layer 42, the first insulating layer 41 is disposed on the second region 32 of the tab 30, and the second insulating layer 42 may be disposed on the insulating coating. On the layout area 50 , the second insulating layer 42 is in contact with the active coating layer 20 . When forming the battery core, the second insulating layer 42 on the current collector can also play the role of isolating the positive pole piece 100 and the negative pole piece 100, and can further ensure the insulation performance between the positive pole piece 100 and the negative pole piece 100, Improve the safety performance of battery cells.
具体的,绝缘涂布区50在极片宽度方向上的宽度范围为0.1mm-5mm,也即 覆盖设置在绝缘涂布区50上的第二绝缘层42的宽度范围可以为0.1mm-5mm,使第二绝缘层42具有较小的延伸宽度,这样有助于提高集流体上活性涂层20的宽度,保证极片100之间绝缘性能的同时,还能够提升极片100的能量密度,进而提升电池的能量密度,增强电池的电性能。Specifically, the width range of the insulating coating area 50 in the width direction of the pole piece is 0.1 mm-5 mm, that is, the width range of the second insulating layer 42 covering the insulating coating area 50 can be 0.1 mm-5 mm, Make the second insulating layer 42 have a smaller extension width, which helps to increase the width of the active coating 20 on the current collector, while ensuring the insulation performance between the pole pieces 100, it can also improve the energy density of the pole piece 100, and then Improve the energy density of the battery and enhance the electrical performance of the battery.
其中,第二区域32在极片宽度方向上的宽度可以大于绝缘涂布区50的宽度,也即第一绝缘的覆盖设置宽度大于第二绝缘层42的覆盖设置宽度,换言之,使较多的绝缘层40分布在极耳30的第二区域32上,在有效提高活性涂层20的面积而提高极片100的能量密度的同时,能够有效的提升形成电芯时极耳30之间的绝缘性,减小或避免极耳30之间的电接触,进一步提升电池电芯的安全性能。Wherein, the width of the second region 32 in the pole piece width direction can be greater than the width of the insulating coating region 50, that is, the covering setting width of the first insulating layer is greater than the covering setting width of the second insulating layer 42, in other words, more The insulating layer 40 is distributed on the second region 32 of the tab 30, and while effectively increasing the area of the active coating 20 to increase the energy density of the pole piece 100, it can effectively improve the insulation between the tabs 30 when forming a cell. Sex, reduce or avoid the electrical contact between the tabs 30, and further improve the safety performance of the battery cell.
图7为本申请实施例提供的又一种极片的局部结构放大图,图8为本申请实施例提供的再一种极片的尺寸示意图。FIG. 7 is an enlarged view of a partial structure of another pole piece provided by the embodiment of the present application, and FIG. 8 is a schematic diagram of the size of another pole piece provided by the embodiment of the present application.
在本申请实施例中,参见图7所示,第二区域32可以包括有第一子区域322和第二子区域323,第一子区域322位于第二子区域323和第一区域31之间,其中,第一子区域322的一侧具有第一侧面3221,第一侧面3221可以是二次冲切时,在极耳30的第二区域32上形成的切面,而第二子区域323的一侧具有第二侧面3231,第二侧面3231可以是一次冲切时,在极耳30的第二区域32上形成的切面。In the embodiment of the present application, as shown in FIG. 7 , the second region 32 may include a first subregion 322 and a second subregion 323 , and the first subregion 322 is located between the second subregion 323 and the first region 31 , wherein, one side of the first sub-region 322 has a first side 3221, the first side 3221 may be a cut surface formed on the second region 32 of the tab 30 during secondary punching, and the second sub-region 323 One side has a second side 3231 , and the second side 3231 may be a cut surface formed on the second region 32 of the tab 30 during one punching.
也即,通过两次冲切,形成极耳30的同时,去除了极耳30第一区域31两侧边缘的毛刺,并在极耳30第二区域32上分别形成了第一侧面3221和第二侧面3231,第一侧面3221和第二侧面3231共同形成了台阶结构321,以达到去除毛刺的效果。That is, by punching twice, while forming the tab 30, the burrs on both sides of the first area 31 of the tab 30 are removed, and the first side 3221 and the second side are respectively formed on the second area 32 of the tab 30. The two side surfaces 3231, the first side 3221 and the second side 3231 together form a stepped structure 321 to achieve the effect of removing burrs.
继续参见图7所示,其中,第一侧面3221和第二侧面3231之间形成有夹角,该夹角的取值范围可以为120°-180°,这样可以有效减少或避免第二区域32上的尖角结构,防止尖角结构刺穿隔膜,从而有效避免因隔膜破裂儿使电池发生短路等安全事故,有效提高了电池的安全性。Continue referring to FIG. 7 , wherein an angle is formed between the first side 3221 and the second side 3231, and the value range of the angle can be 120°-180°, so that the second area 32 can be effectively reduced or avoided. The sharp corner structure on the top prevents the sharp corner structure from piercing the diaphragm, thereby effectively avoiding safety accidents such as short circuit of the battery due to rupture of the diaphragm, and effectively improving the safety of the battery.
需要说明的是,第一侧面3221和第二侧面3231的截面为弧面时,第一侧面3221和第二侧面3231的夹角为,第一侧面3221与第二侧面3231交点处的切线之间的夹角。It should be noted that when the cross-sections of the first side 3221 and the second side 3231 are arc surfaces, the angle between the first side 3221 and the second side 3231 is between the tangents at the intersections of the first side 3221 and the second side 3231 angle.
在本申请实施例中,参见图8所示,第一侧面3221与第二侧面3231之间的交点至涂布区10的距离L1的取值范围可以大于0mm,且小于10mm。和/或,在极片100的长度方向(也即图中的x方向)上,第一侧面3221与第二侧面3231的交点至极耳30第一区域31的距离L2为0.1mm-5mm。In the embodiment of the present application, as shown in FIG. 8 , the range of the distance L1 from the intersection point between the first side 3221 and the second side 3231 to the coating area 10 can be greater than 0 mm and less than 10 mm. And/or, in the length direction of the pole piece 100 (that is, the x direction in the figure), the distance L2 from the intersection of the first side 3221 and the second side 3231 to the first region 31 of the tab 30 is 0.1 mm-5 mm.
这样可以有效控制二次冲切时,冲切轨迹与涂布区10之间的距离,减少或避免二次冲切轨迹距离涂布区10过近而对涂布区10上的活性涂层20产生损伤,有效提高了极片100中活性涂层20的总量。同时,该距离范围还能够有效保证二次冲切对极耳30上毛刺的去除效果,进一步提高电池的安全性。This can effectively control the secondary punching, the distance between the punching track and the coating area 10, reduce or avoid the secondary punching track from the coating area 10 too close to the active coating 20 on the coating area 10 Damage occurs, effectively increasing the total amount of active coating 20 in pole piece 100 . At the same time, this distance range can also effectively ensure the removal effect of the secondary punching on the burr on the tab 30, further improving the safety of the battery.
继续参见图8所示,在极片100的长度方向(也即图中的x方向)上,第一侧面3221与第二侧面3231之间的交点至极耳30第一区域31的距离L2大于0mm,且小于第一区域31长度L的二分之一,这样可以有效提高对极耳30上毛刺的去除效果。同时,还能够有效保证极耳30的长度值,有效减少或避免二次冲切量过大而降低极耳30的结构强度,有效保证了极耳30结构的稳定性。Continuing to refer to FIG. 8 , in the length direction of the pole piece 100 (that is, the x direction in the figure), the distance L2 from the intersection point between the first side 3221 and the second side 3231 to the first region 31 of the tab 30 is greater than 0 mm , and less than half of the length L of the first region 31, which can effectively improve the effect of removing burrs on the tab 30. At the same time, it can also effectively guarantee the length of the tab 30 , effectively reduce or avoid reducing the structural strength of the tab 30 due to excessive secondary punching, and effectively ensure the structural stability of the tab 30 .
图9为本申请实施例提供的再一种极片的局部结构放大图。Fig. 9 is an enlarged view of a partial structure of another pole piece provided in the embodiment of the present application.
参见图8所示,第一侧面3221和第二侧面3231的截面形状可以为弧形,或者,参见图9所示,第一侧面3221和第二侧面3231的截面形状还可以为斜面形。具体的,第一侧面3221和第二侧面3231和形状可以根据电池的结构设计和具体的场景需求选择设定。As shown in FIG. 8 , the cross-sectional shape of the first side 3221 and the second side 3231 can be arc-shaped, or, as shown in FIG. 9 , the cross-sectional shape of the first side 3221 and the second side 3231 can also be inclined. Specifically, the shapes of the first side 3221 and the second side 3231 can be selected and set according to the structural design of the battery and specific scene requirements.
结合图7和图8所示,在本申请实施例中,在第二区域32相对的两侧上可以均形成有台阶结构321,具体的,第一子区域322还包括有与第一侧面3221相对的第三侧面3222,第二子区域323还包括有与第二侧面3231相对的第四侧面3232。其中,第一子区域322的第一侧面3221和第二子区域323的第二侧面3231共同形成有第一台阶结构321,第一子区域322的第三侧面3222和 第二子区域323的第四侧面3232共同形成有第二台阶结构321。也即可以在极耳30的两侧分别进行二次冲切,以对极耳30两侧的毛刺进行去除,从而进一步提高毛刺的去除效果,提高电池的安全性。As shown in FIG. 7 and FIG. 8 , in the embodiment of the present application, step structures 321 may be formed on both sides opposite to the second region 32 , specifically, the first subregion 322 also includes a first side 3221 Opposite to the third side 3222 , the second sub-region 323 further includes a fourth side 3232 opposite to the second side 3231 . Wherein, the first side 3221 of the first sub-region 322 and the second side 3231 of the second sub-region 323 jointly form the first stepped structure 321, the third side 3222 of the first sub-region 322 and the second side of the second sub-region 323 The four sides 3232 jointly form the second stepped structure 321 . That is to say, secondary punching can be performed on both sides of the tab 30 to remove the burrs on both sides of the tab 30 , so as to further improve the effect of removing the burrs and improve the safety of the battery.
以第一侧面3221与第二侧面3231的交点至涂布区10的距离为L1,第三侧面3222与第四侧面3232的交点至涂布区10的距离为L4,其中,距离L1与距离L4之间的差值可以小于第一区域31的长度L的三分之一,也即,在对极耳30两侧分别进行二次冲切时,两侧冲切在极片100长度方向的冲切量会存在一定的差距,该差距范围可以小于极耳30第一区域31长度L的三分之一,这样可以有效减少极耳30两侧冲切的差距,提高极耳30两侧结构的对称性,从而有效提高极耳30的制作精度,提高极耳30的结构强度。The distance from the intersection of the first side 3221 and the second side 3231 to the coating area 10 is L1, and the distance from the intersection of the third side 3222 and the fourth side 3232 to the coating area 10 is L4, wherein the distance L1 and the distance L4 The difference between them can be less than one-third of the length L of the first region 31, that is, when the two sides of the tab 30 are respectively punched twice, the punching on both sides in the length direction of the pole piece 100 There will be a certain gap in the cutting amount, and the range of the gap can be less than one-third of the length L of the first region 31 of the tab 30, which can effectively reduce the punching gap on both sides of the tab 30 and improve the stability of the structures on both sides of the tab 30. Symmetry, thereby effectively improving the manufacturing accuracy of the tab 30 and improving the structural strength of the tab 30 .
和/或,在极耳30的长度方向上,以第一侧面3221与第二侧面3231的交点至第一区域31的距离为L2,第三侧面3222与第四侧面3232的交点至第一区域31的距离为L3,其中,距离L2与距离L3之间的差值小于极耳30第一区域31的长度L的三分之一。也即。也即,在对极耳30两侧分别进行二次冲切时,两侧冲切在极片100宽度方向的冲切量也会存在一定的差距,该差距范围可以小于极耳30第一区域31长度L的三分之一,这样可以进一步减少极耳30两侧冲切的差距,从而进一步提高极耳30两侧结构的对称性,提升极耳30的制作精度,提高极耳30的结构强度。And/or, in the length direction of the tab 30, the distance from the intersection of the first side 3221 and the second side 3231 to the first area 31 is L2, and the intersection of the third side 3222 and the fourth side 3232 to the first area The distance 31 is L3, wherein the difference between the distance L2 and the distance L3 is less than one third of the length L of the first region 31 of the tab 30 . That is. That is, when performing secondary punching on both sides of the tab 30, there will also be a certain gap in the punching amount of the punching on both sides in the width direction of the pole piece 100, and the range of the gap can be smaller than that of the first area of the tab 30. 31 length L, which can further reduce the punching gap on both sides of the tab 30, thereby further improving the symmetry of the structures on both sides of the tab 30, improving the manufacturing accuracy of the tab 30, and improving the structure of the tab 30 strength.
图10为本申请实施例提供的一种极片冲切过程示意图,图11为本申请实施例提供的一种极片冲切轨迹示意图,图12为本申请实施例提供的另一种极片冲切轨迹示意图。Figure 10 is a schematic diagram of a pole piece punching process provided by the embodiment of the present application, Figure 11 is a schematic diagram of a pole piece punching track provided by the embodiment of the present application, and Figure 12 is another pole piece provided by the embodiment of the present application Schematic diagram of punching trajectory.
本申请实施例中,参见图10所示,在制造该极片100时,可以首先在集流体的涂层区10a上形成活性涂层20,然后将涂覆完的集流体进行辊压和分切,形成多个小条的集流体。In the embodiment of the present application, as shown in FIG. 10, when manufacturing the pole piece 100, the active coating 20 can be first formed on the coating area 10a of the current collector, and then the coated current collector is rolled and divided. Cut to form a current collector of multiple small strips.
结合图11所示,之后将分切后的集流体进行一次冲切,在涂层区10a内形成集流体的涂布区10,在空箔区10b上形成极耳30,极耳30可以具有第一区 域31和第二区域32两个区域。然后进行二次冲切,二次冲切的轨迹从第二区域32延伸至第一区域31,将第一区域31相对两侧边缘切除,并在第二区域32相对两侧形成台阶结构321,从而得到上述的极片100。As shown in FIG. 11 , the divided current collector is then punched once to form the coating area 10 of the current collector in the coating area 10a, and form a tab 30 on the empty foil area 10b. The tab 30 can have The first area 31 and the second area 32 are two areas. Then perform secondary punching, the track of the secondary punching extends from the second area 32 to the first area 31, cuts off the edges on opposite sides of the first area 31, and forms a stepped structure 321 on the opposite sides of the second area 32, Thus, the above pole piece 100 is obtained.
应当理解的是,在制造该极片100时,也可以首先进行上述的二次冲切,再进行一次冲切。也即在集流体上可以划分用于形成极耳30的区域,并使该区域分为第一区域31和第二区域32,然后对极耳30对应区域进行冲切,使冲切轨迹从第二区域32延伸至第一区域31。再对集流体整体进行冲切,使集流体在涂层区内形成涂布区10,在空箔区上形成极耳30,并且两次冲切轨迹相交以使第一区域31边缘两侧能够去除,并在第二区域32上形成台阶结构321。It should be understood that, when manufacturing the pole piece 100 , the above-mentioned secondary punching may also be performed first, and then a primary punching is performed. That is to say, the area for forming the tab 30 can be divided on the current collector, and the area is divided into a first area 31 and a second area 32, and then the corresponding area of the tab 30 is punched so that the punching track starts from the first area 31 and the second area 32. The second area 32 extends to the first area 31 . Then the current collector is punched as a whole, so that the current collector forms a coating area 10 in the coating area, and a tab 30 is formed on the empty foil area, and the two punching tracks intersect so that both sides of the edge of the first area 31 can removed, and a stepped structure 321 is formed on the second region 32 .
通过在极耳的第二区域上形成有台阶结构,可以去除极耳两侧边缘上的毛刺,如可以首先通过一次冲切的方式形成极耳,极耳相对两侧边缘就会形成有较多且长度较长的毛刺结构,其中,该毛刺结构多数位于第一区域邻近第二区域的一侧。然后可以进行二次的冲切,冲切的轨迹可以从第二区域延伸至第一区域,将第一区域相对的两侧边缘去除,并在极耳的第二区域相对的两侧上形成台阶结构,从而达到去除极耳上的毛刺的目的,在尽可能少引入新的毛刺的基础上实现了对极耳上毛刺的管控,减小极耳上毛刺的长度,进一步减小或避免极耳上多毛刺以及较长毛刺的形成,从而提升电池电芯的安全性能。而且,还能够降低一次冲切中对毛刺精度的要求,降低模具的精度和复杂度,有助于减小模具的成本,同时还能够提升模具的可使用寿命。大大的降低了极片的生产成本。By forming a stepped structure on the second area of the tab, the burrs on the edges on both sides of the tab can be removed. For example, if the tab can be formed by punching once, more burrs will be formed on the edges of the opposite sides of the tab. And the long burr structure, wherein most of the burr structures are located on the side of the first region adjacent to the second region. Secondary punching can then be carried out, the track of punching can extend from the second area to the first area, the opposite side edges of the first area are removed, and steps are formed on the opposite sides of the second area of the tab structure, so as to achieve the purpose of removing the burrs on the tabs, realize the control of the burrs on the tabs on the basis of introducing as few new burrs as possible, reduce the length of the burrs on the tabs, and further reduce or avoid the tabs The formation of multiple burrs and longer burrs can improve the safety performance of battery cells. Moreover, it can also reduce the requirement for burr precision in one-time punching, reduce the precision and complexity of the mold, help reduce the cost of the mold, and at the same time increase the service life of the mold. The production cost of the pole piece is greatly reduced.
其中,需要说明的是,本申请实施例中,可以使用冲切的方式形成上述极片100,或者,也可以采用切刀裁切、激光切割等方式进行两次裁切或切割,形成上述的极片100。Wherein, it should be noted that in the embodiment of the present application, the above-mentioned pole piece 100 can be formed by punching, or can also be cut or cut twice by cutting with a knife or laser cutting to form the above-mentioned pole piece 100. Pole piece 100.
冲切以去除极耳30第一区域31两侧边缘的毛刺,并在第二区域32形成台阶结构321时,冲切轨迹200从第二区域32延伸至第一区域31,冲切轨迹200的形状可以是多种的。例如,参见图11所示,其冲切轨迹200可以由两个U 型的轨迹组成,两个U型轨迹相对设置,且两个U型轨迹分别位于极耳30的两侧。Punching to remove the burrs on both sides of the first area 31 of the tab 30, and when the second area 32 forms a stepped structure 321, the punching track 200 extends from the second area 32 to the first area 31, and the punching track 200 The shape can be various. For example, as shown in FIG. 11 , the punching track 200 may consist of two U-shaped tracks, the two U-shaped tracks are set opposite to each other, and the two U-shaped tracks are respectively located on both sides of the tab 30 .
或者,参见图12所示,其冲切轨迹200可以为几字形轨迹。当然在一些示例中,冲切轨迹200也可以是其他类型的轨迹,能够在两次冲切后去除第一区域31两侧边缘的毛刺,并在第二区域32上形成台阶结构321即可。Alternatively, as shown in FIG. 12 , the punching track 200 may be a zigzag track. Of course, in some examples, the punching track 200 can also be other types of tracks, which can remove the burrs on both sides of the first region 31 and form the stepped structure 321 on the second region 32 after two times of punching.
本申请实施例还提供一种电池,其中,该电池可以是锂离子电池、纽扣电池等,该电池可以应用于手机、相机、蓝牙耳机、电子表以及电动玩具等电子设备中,以为电子设备提供电源。The embodiment of the present application also provides a battery, wherein the battery can be a lithium-ion battery, a button battery, etc., and the battery can be used in electronic equipment such as mobile phones, cameras, Bluetooth headsets, electronic watches, and electric toys to provide power supply.
图13为本申请实施例提供的一种电芯的结构示意图。FIG. 13 is a schematic structural diagram of a battery cell provided in an embodiment of the present application.
该电池至少包括电芯,参见图13所示,电芯包括有正极极片101、负极极片102和隔膜103,隔膜103设置在正极极片101和负极极片102之间。其中,正极极片101和负极极片102中至少一个为上述的极片,也即可以仅是负极极片采用上述的极片结构,或者,还可以是仅正极极片采用上述的极片结构,或者,还可以是正极极片和负极极片均采用上述的极片结构。The battery at least includes an electric core. As shown in FIG. 13 , the electric core includes a positive pole piece 101 , a negative pole piece 102 and a separator 103 , and the separator 103 is arranged between the positive pole piece 101 and the negative pole piece 102 . Wherein, at least one of the positive pole piece 101 and the negative pole piece 102 is the above-mentioned pole piece, that is, only the negative pole piece can adopt the above-mentioned pole piece structure, or it can also be that only the positive pole piece adopts the above-mentioned pole piece structure , or, it is also possible that both the positive pole piece and the negative pole piece adopt the above-mentioned pole piece structure.
其中,根据电池设计的结构不同,该电芯的结构可以是叠片式或卷绕式,当电芯的结构为卷绕式时,正极极片和负极极片可以以卷绕的方式设置。Wherein, depending on the structure of the battery design, the structure of the cell can be laminated or wound. When the structure of the cell is wound, the positive pole piece and the negative pole piece can be arranged in a winding manner.
或者,参见图13所示,当电芯的结构为叠片式时,正极极片101和负极极片102可以以叠层的方式设置。Alternatively, as shown in FIG. 13 , when the structure of the cell is laminated, the positive pole piece 101 and the negative pole piece 102 can be arranged in a laminated manner.
其中,正极极片101的集流体上可以具有上述的涂布区和绝缘涂布区,第二绝缘层42设置在该绝缘涂布区上。Wherein, the current collector of the positive electrode sheet 101 may have the above-mentioned coating area and insulating coating area, and the second insulating layer 42 is disposed on the insulating coating area.
这里需要说明的是,本申请实施例涉及的数值和数值范围为近似值,受制造工艺的影响,可能会存在一定范围的误差,这部分误差本领域技术人员可以认为忽略不计。It should be noted here that the numerical values and numerical ranges involved in the embodiments of the present application are approximate values, and there may be a certain range of errors due to the influence of the manufacturing process, and those skilled in the art may consider these errors to be negligible.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位 或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientation or position shown in the drawings The positional relationship is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.
在本申请的描述中,需要理解的是,本文中使用的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。In the description of the present application, it should be understood that the terms "comprising" and "having" and any of their variations used herein are intended to cover a non-exclusive inclusion, for example, a process comprising a series of steps or units, A method, system, product or device is not necessarily limited to those steps or elements explicitly listed, but may include other steps or elements not explicitly listed or inherent to the process, method, product or device.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等应做广义理解,例如可以是固定连接,也可以是可拆卸连接,或成为一体;可以是直接相连,也可以通过中间媒介间接相连,可以使两个元件内部的相连或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。Unless otherwise clearly stipulated and limited, the terms "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be It can be directly connected or indirectly connected through an intermediary, and can be an internal connection between two elements or an interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. scope.
Claims (15)
- 一种极片,其特征在于,包括:集流体,所述集流体包括有涂布区以及极耳,所述极耳位于所述涂布区在所述极片的宽度方向上的一侧,所述涂布区上设置有活性涂层;A pole piece, characterized in that it includes: a current collector, the current collector includes a coating area and a tab, the tab is located on one side of the coating area in the width direction of the pole piece, An active coating is provided on the coating area;所述极耳包括第一区域和第二区域,所述第二区域位于所述涂布区和所述第一区域之间,所述第二区域沿所述极片的长度方向的相对两侧中至少一侧面上形成有台阶结构。The tab includes a first area and a second area, the second area is located between the coating area and the first area, and the second area is along opposite sides of the length direction of the pole piece A step structure is formed on at least one side surface.
- 根据权利要求1所述的极片,其特征在于,所述极耳沿所述极片的长度方向的相对两侧上具有毛刺结构,所述毛刺结构的长度小于5μm。The pole piece according to claim 1, wherein the tabs have burr structures on opposite sides along the length direction of the pole piece, and the length of the burr structures is less than 5 μm.
- 根据权利要求1或2所述的极片,其特征在于,所述第二区域上覆盖有所述活性涂层。The pole piece according to claim 1 or 2, characterized in that the second region is covered with the active coating.
- 根据权利要求1-3中任意一项所述的极片,其特征在于,所述极片还包括绝缘层,所述绝缘层包括所述第二区域上覆盖的第一绝缘层。The pole piece according to any one of claims 1-3, wherein the pole piece further comprises an insulating layer, and the insulating layer comprises a first insulating layer covering the second region.
- 根据权利要求4所述的极片,其特征在于,所述集流体包括位于所述涂布区和所述极耳之间的绝缘涂布区;The pole piece according to claim 4, wherein the current collector comprises an insulating coating area located between the coating area and the tab;所述绝缘层还包括覆盖在所述绝缘涂布区上的第二绝缘层;The insulating layer also includes a second insulating layer overlying the insulating coating region;所述第二绝缘层沿着所述极片的长度方向延伸。The second insulating layer extends along the length direction of the pole piece.
- 根据权利要求5所述的极片,其特征在于,所述绝缘涂布区在所述极片宽度方向上的宽度范围为0.1mm-5mm。The pole piece according to claim 5, characterized in that, the width of the insulating coating area in the width direction of the pole piece ranges from 0.1 mm to 5 mm.
- 根据权利要求5所述的极片,其特征在于,所述第二区域在所述极片宽度方向上的宽度大于所述绝缘涂布区的宽度。The pole piece according to claim 5, characterized in that, the width of the second region in the width direction of the pole piece is larger than the width of the insulating coating area.
- 根据权利要求1-7中任意一项所述的极片,其特征在于,所述第二区域包括第一子区域和第二子区域,所述第一子区域位于所述第二子区域和所述第一区域之间;The pole piece according to any one of claims 1-7, wherein the second region comprises a first subregion and a second subregion, and the first subregion is located between the second subregion and the second subregion. between said first regions;在所述极耳沿所述极片长度方向的一侧,所述第一子区域的第一侧面和所述第二子区域的第二侧面共同形成所述台阶结构。On one side of the tab along the length direction of the pole piece, the first side surface of the first subregion and the second side surface of the second subregion jointly form the stepped structure.
- 根据权利要求8所述的极片,其特征在于,所述第一子区域的第一侧面和所述第二子区域的第二侧面之间形成的夹角为120°-180°。The pole piece according to claim 8, wherein the angle formed between the first side surface of the first subregion and the second side surface of the second subregion is 120°-180°.
- 根据权利要求8所述的极片,其特征在于,所述第二侧面与所述第一侧面的交点至所述涂布区的距离大于0mm,且小于10mm;The pole piece according to claim 8, characterized in that the distance from the intersection of the second side and the first side to the coating area is greater than 0 mm and less than 10 mm;和/或,在所述极片的宽度方向上,所述第一侧面与所述第二侧面的交点至所述第一区域的距离为0.1mm-5mm。And/or, in the width direction of the pole piece, the distance from the intersection of the first side and the second side to the first region is 0.1mm-5mm.
- 根据权利要求8所述的极片,其特征在于,在所述极片的长度方向上,所述第一侧面与所述第二侧面的交点至所述第一区域的距离大于0mm,且小于所述第一区域长度的二分之一。The pole piece according to claim 8, characterized in that, in the length direction of the pole piece, the distance from the intersection of the first side and the second side to the first region is greater than 0 mm and less than half of the length of the first region.
- 根据权利要求8所述的极片,其特征在于,所述第一侧面和所述第二侧面的截面形状为弧形或斜面形。The pole piece according to claim 8, wherein the cross-sectional shapes of the first side and the second side are arc or inclined.
- 根据权利要求8所述的极片,其特征在于,所述第二区域相对的两侧上均形成有所述台阶结构;The pole piece according to claim 8, wherein the stepped structure is formed on opposite sides of the second region;在所述极耳沿所述极片长度方向的另一侧,所述第一子区域的第三侧面和所述第二子区域的第四侧面共同形成所述台阶结构;On the other side of the tab along the length direction of the pole piece, the third side of the first subregion and the fourth side of the second subregion jointly form the stepped structure;所述第一侧面与所述第二侧面的交点至所述涂布区的距离与所述第三侧面与所述第四侧面的交点至所述涂布区的距离之间的差值小于所述第一区域的长度的三分之一;The difference between the distance from the intersection of the first side and the second side to the coating area and the distance from the intersection of the third side and the fourth side to the coating area is less than the specified one-third of the length of the first region;和/或,在所述极片的长度方向上,所述第一侧面与所述第二侧面的交点至所述第一区域的距离与所述第三侧面与所述第四侧面的交点至所述第一区域的距离之间的差值小于所述第一区域的长度的三分之一。And/or, in the length direction of the pole piece, the distance from the intersection of the first side and the second side to the first region is the same as the distance from the intersection of the third side and the fourth side to The difference between the distances of the first regions is less than one third of the length of the first regions.
- 根据权利要求8所述的极片,其特征在于,所述极耳通过两次冲切形成,所述第一侧面是二次冲切时,在所述第二区域上形成的切面,所述第二侧面是一次冲切时,在所述第二区域上形成的切面。The pole piece according to claim 8, wherein the tab is formed by punching twice, the first side is a cut surface formed on the second region during the second punching, and the The second side is a cut surface formed on the second region during one punching.
- 一种电池,其特征在于,包括电芯,所述电芯包括正极极片、负极极片和隔膜,所述正极极片和所述负极极片之间设置有所述隔膜;A battery, characterized in that it includes an electric core, the electric core includes a positive pole piece, a negative pole piece and a diaphragm, and the diaphragm is arranged between the positive pole piece and the negative pole piece;所述正极极片和所述负极极片中至少一个为权利要求1-14中任一所述的极片。At least one of the positive pole piece and the negative pole piece is the pole piece according to any one of claims 1-14.
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CN216648356U (en) * | 2022-01-07 | 2022-05-31 | 珠海冠宇电池股份有限公司 | Pole piece and battery |
Citations (5)
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JP2002083592A (en) * | 2000-09-06 | 2002-03-22 | Toshiba Battery Co Ltd | Positive electrode for alkaline secondary battery and alkaline secondary battery |
JP2013254599A (en) * | 2012-06-05 | 2013-12-19 | Toyota Industries Corp | Power storage device |
CN105244470A (en) * | 2015-09-11 | 2016-01-13 | 合肥国轩高科动力能源有限公司 | High-safety lithium ion laminated battery positive plate and preparation method thereof |
CN111477833A (en) * | 2020-04-10 | 2020-07-31 | 孚能科技(赣州)股份有限公司 | Lithium ion battery pole piece and laser cutting and manufacturing method thereof |
CN216648356U (en) * | 2022-01-07 | 2022-05-31 | 珠海冠宇电池股份有限公司 | Pole piece and battery |
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JP2002083592A (en) * | 2000-09-06 | 2002-03-22 | Toshiba Battery Co Ltd | Positive electrode for alkaline secondary battery and alkaline secondary battery |
JP2013254599A (en) * | 2012-06-05 | 2013-12-19 | Toyota Industries Corp | Power storage device |
CN105244470A (en) * | 2015-09-11 | 2016-01-13 | 合肥国轩高科动力能源有限公司 | High-safety lithium ion laminated battery positive plate and preparation method thereof |
CN111477833A (en) * | 2020-04-10 | 2020-07-31 | 孚能科技(赣州)股份有限公司 | Lithium ion battery pole piece and laser cutting and manufacturing method thereof |
CN216648356U (en) * | 2022-01-07 | 2022-05-31 | 珠海冠宇电池股份有限公司 | Pole piece and battery |
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