WO2023130710A1 - Equipment performance determination method and related apparatus - Google Patents

Equipment performance determination method and related apparatus Download PDF

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Publication number
WO2023130710A1
WO2023130710A1 PCT/CN2022/106542 CN2022106542W WO2023130710A1 WO 2023130710 A1 WO2023130710 A1 WO 2023130710A1 CN 2022106542 W CN2022106542 W CN 2022106542W WO 2023130710 A1 WO2023130710 A1 WO 2023130710A1
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punching holes
utilization rate
target
punching
time
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PCT/CN2022/106542
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French (fr)
Chinese (zh)
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关颖
孙广源
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青岛海尔科技有限公司
海尔智家股份有限公司
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Publication of WO2023130710A1 publication Critical patent/WO2023130710A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Definitions

  • the present disclosure relates to the technical field of industrial production, in particular to a method for determining equipment performance and related devices.
  • OEE Overall Equipment Effectiveness
  • Punching machine is a special equipment for the first process in the production process of the two units (evaporator and condenser) of the air conditioner, and the two units process is the bottleneck process in the production process of the air conditioner.
  • Real-time collection of the operating status of the film processor production process and real-time OEE analysis and calculation in the collection data stream is an important part of realizing the transparency of the air-conditioning pre-process production.
  • the OEE obtained in related technologies often fluctuates, resulting in inaccurate OEE analysis and calculation.
  • the present disclosure provides a method for determining equipment performance and a related device, which are used to improve the accuracy of the performance utilization rate, and further improve the accuracy of the overall equipment efficiency.
  • an embodiment of the present disclosure provides a method for determining equipment performance.
  • the method includes: acquiring the theoretical punching number of the target equipment, the theoretical punching number is determined according to the mold process parameters; The cumulative punching number of the target device; determining the performance utilization rate according to the cumulative punching number and the theoretical punching number; determining the overall equipment efficiency of the target device according to the performance utilization rate.
  • an embodiment of the present disclosure provides an apparatus for determining device performance, wherein the apparatus includes: a first acquiring unit, a second acquiring unit, a first determining unit, and a second determining unit; the first acquiring unit , set to obtain the theoretical number of punching holes of the target equipment, the theoretical number of punching holes is determined according to the mold process parameters; the second acquisition unit is set to obtain the cumulative number of punching holes of the target equipment within the target period; The first determination unit is configured to determine the performance utilization rate according to the cumulative number of punching holes and the theoretical punching number; the second determination unit is configured to determine the performance utilization rate of the target device according to the performance utilization rate Overall equipment efficiency.
  • the present disclosure provides a computer device comprising a processor and a memory:
  • the memory is configured to store program code and transmit the program code to the processor
  • the processor is configured to execute the method described in the above aspect according to the instructions in the program code.
  • the present disclosure provides a computer-readable storage medium configured to store a computer program, and the computer program is configured to execute the method described in the above aspects.
  • an embodiment of the present disclosure provides a computer program product or computer program, where the computer program product or computer program includes computer instructions, and the computer instructions are stored in a computer-readable storage medium.
  • the processor of the computer device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the computer device executes the method described in the above aspects.
  • FIG. 1 is a flowchart of a method for determining device performance provided by an embodiment of the present disclosure
  • FIG. 2 is a schematic diagram of an acquisition model of a processing machine device provided by an embodiment of the present disclosure
  • FIG. 3 is a schematic diagram of a time utilization algorithm model of a processor provided by an embodiment of the present disclosure
  • FIG. 4 is a schematic diagram of a performance utilization algorithm model of a processor provided by an embodiment of the present disclosure
  • FIG. 5 is a schematic diagram of an apparatus for determining device performance provided by an embodiment of the present disclosure
  • FIG. 6 is a structural diagram of a computer device provided by an embodiment of the present disclosure.
  • OEE is used to express the ratio of actual production capacity relative to theoretical production capacity, and it is an independent measurement tool. Let's first explain OEE theoretically.
  • availability rate operating time/planned working time, which is used to evaluate the loss caused by downtime, including any event that causes downtime in planned production.
  • Quality index good product/total output, the quality index is used to evaluate the loss of quality, and it is used to reflect products that do not meet the quality requirements (including reworked products).
  • OEE time utilization rate ⁇ performance utilization rate ⁇ qualified product rate
  • performance utilization rate standard beat/actual beat
  • the standard beat is the theoretical time for processing a film processor from the beginning to the end
  • the actual beat is the actual time for processing a film processor from the beginning to the end.
  • the standard tact in the performance utilization rate is greatly affected by the processed object in actual calculation.
  • the standard beats of different models are quite different.
  • the same standard beat is often used for analysis and calculation, resulting in the collection flow calculation.
  • the performance utilization rate is unstable, which leads to fluctuations in OEE analysis and calculation, which cannot truly reflect the actual equipment performance level at the production site.
  • an embodiment of the present disclosure provides a method for determining the performance of a device. By obtaining the theoretical number of punches and the accumulated number of punches of the target device, the performance utilization rate of the target device is determined, and the target device is determined based on the performance utilization rate. Overall equipment efficiency.
  • the performance utilization rate is determined by the number of theoretical punching holes and the cumulative number of punching holes, which excludes the impact of different product models on the performance utilization rate.
  • the distortion effect caused by the utilization rate improves the accuracy of the performance utilization rate, thereby improving the accuracy of the OEE.
  • FIG. 1 is a flowchart of a method for determining device performance provided by an embodiment of the present disclosure, and the method may include S101-S104.
  • the number of theoretical punching holes is different for different types of target devices.
  • the theoretical number of punching holes is the number of holes that should be punched in one second of theoretical operation, which can be determined by the mold process parameters of the target equipment.
  • the mold process parameters required to determine the theoretical punching number are specifically the contract punching speed,
  • the number of die holes, the number of die steps, the number of die rows, and the number of theoretical punching holes can be determined by referring to the following formula:
  • Theoretical punching number contract punching speed/60 ⁇ number of mold holes ⁇ number of mold steps ⁇ number of mold rows;
  • the contract punching speed is the highest stamping speed of the target equipment recorded in the contract when the target equipment is purchased. It should be noted that the measurement unit of the stamping speed is the number of pieces/minute.
  • the embodiment of the present disclosure does not specifically limit the target time period, and those skilled in the art can set it according to actual needs.
  • the target time period is weekdays.
  • the accumulative number of punching holes is the sum of the number of punching holes of the target equipment within the target time period.
  • Embodiments of the present disclosure do not specifically limit the manner of obtaining the accumulated number of punching holes, for example, counting by installing a counter. The following is an example based on the mold process parameters and the time counter.
  • the actual punching speed of the target equipment is the actual punching speed of the target equipment during production, which may not reach the contracted punching speed.
  • S1022 For one second in the target time period, determine the current number of punching holes according to the actual punching speed, the number of mold steps, the number of mold rows and the number of mold holes.
  • the mold process parameters required to determine the cumulative number of punching holes are specifically the number of mold steps, the number of mold rows and the number of mold holes.
  • the specific method is to determine the current punching number according to the actual punching speed, the number of mold steps and the number of mold rows, and determine the current number of punching holes according to the current punching number and the number of mold holes. Therefore, by accumulating the current number of punching holes, the cumulative number of punching holes in one second can be obtained, and then the cumulative number of punching holes in the target period can be obtained.
  • the number of die steps, die rows and die holes required to determine the cumulative number of punching holes is the same as the number of die steps, die rows and die holes required to determine the theoretical punching number in S101 parameter.
  • S1023 Determine the accumulated punching number of the target device within the target time period according to the current punching number.
  • Cumulative punching number cumulative punching number + current punching number
  • the performance utilization rate is converted into real-time calculation and statistics based on the theoretical number of punching holes and the cumulative number of punching holes, eliminating the gap between different models of standard beats. Therefore, after converting it to a measurement by the number of holes, the effect of the model difference is eliminated. It eliminates the influence of model differences on the fluctuation of the performance utilization rate, and can truly reflect the real performance utilization rate of the film processing machine. It realizes real-time and stable OEE calculation in the collection flow, so as to truly reflect the true efficiency level of the equipment production and processing process.
  • the performance utilization rate can be determined according to the duration of the target period, the cumulative number of punches, and the theoretical number of punches.
  • the specific derivation process is as follows:
  • Performance utilization rate standard beat/actual beat
  • the running duration is the duration that needs to be counted, that is, the target period referred to in the embodiment of the present disclosure.
  • performance utilization rate cumulative number of punching holes / (theoretical number of punching holes ⁇ target time period).
  • S104 Determine the overall equipment efficiency of the target equipment according to the performance utilization rate.
  • the overall equipment efficiency can be determined according to the performance utilization rate, time utilization rate and qualified product rate. For details, please refer to the following formula:
  • OEE time utilization rate ⁇ performance utilization rate ⁇ qualified product rate.
  • the theoretical punching number of the target equipment is determined according to the mold process parameters, the cumulative punching number of the target equipment within the target period is obtained, and the performance utilization rate of the target equipment is determined by the theoretical punching number and the cumulative punching number.
  • the overall equipment efficiency of the target equipment is determined based on performance utilization. Because, through the analysis of the processing principle of the punching machine and the processing object, the factors affecting the performance utilization rate are explored, and the performance utilization rate is determined by the number of theoretical punching holes and the cumulative number of punching holes, which excludes the impact of different product models on the performance utilization rate. The distortion effect caused by the utilization rate improves the accuracy of the performance utilization rate, thereby improving the accuracy of the overall equipment efficiency.
  • the time utilization rate is determined in the following manner: determining the power-on time and running time according to the state of the target device, and determining the time utilization according to the power-on time and running time. Please refer to the following formula for details:
  • Time utilization rate running time/starting time.
  • the state of the target device is divided into three types, namely, a shutdown state, a standby state and a running state.
  • the state of the target device may be judged according to the host start signal and the host stop signal of the target device.
  • the judgment algorithm is as follows:
  • Y1 is the boot time
  • Y2 is the shutdown time
  • Y3 is the standby time
  • Y4 is Run time. details as follows:
  • the output of the target device can also be determined by the actual number of punches. Specifically, if the state of the target device is running, and the actual number of punches is equal to the set number of punches, and the actual number of punches Growth, the output of stamped tablets increased by 1.
  • the specific expression is as follows:
  • the set number of punches is the quantity required to produce one product.
  • the actual number of punches produced by its processing is equal to the set number of punches, indicating that a product has been completed at this time.
  • this figure is a schematic diagram of an acquisition model of a processing machine device provided by an embodiment of the present disclosure.
  • the processor acquisition model in FIG. 2 includes a state calculation module 201 , an output count calculation module 202 and a punch count calculation module 203 , and the sampling frequency is 100ms-1000ms.
  • the state calculation module 201 can calculate the state of the target device (stop state, standby state, running state) according to the host start signal and the host stop signal.
  • the output count calculation module 202 counts the output of punched sheets according to the actual number of punched sheets and the set number of punched sheets when the state of the target equipment is in the running state, such as cumulative output, natural daily output, working daily output, and day shift output , night shift output, etc.
  • the sheet type and model of the stamped sheet can also be input as the output counting calculation module 202, and the output of information such as production tact and fin model can also be obtained.
  • the number of punching holes calculation module 203 can obtain the cumulative number of punching holes according to the actual punching speed and the mold process parameters.
  • this figure is a schematic diagram of a time utilization algorithm model of a processor provided by an embodiment of the present disclosure.
  • the time utilization rate algorithm model includes a duration statistics module 301 and a time utilization rate calculation module 302 .
  • the duration statistics module 301 can count the startup duration, shutdown duration, standby duration, and running duration according to the state of the target device, and takes working days as the accounting period.
  • the time utilization calculation module 302 obtains the time utilization according to the boot time and the running time, and the calculation frequency is 1 second.
  • this figure is a schematic diagram of a performance utilization algorithm model of a processor provided by an embodiment of the present disclosure.
  • the performance utilization algorithm model includes a theoretical punching number calculation module 401 and a performance utilization calculation module 402 .
  • the theoretical punching number calculation module 401 can obtain the theoretical punching number according to the contract punching speed, the number of die holes, the number of die steps and the number of die rows.
  • the performance utilization rate calculation module 402 obtains the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes, and the calculation frequency is 1 second.
  • an apparatus for determining equipment performance is also provided, as shown in FIG. Two determination unit 504;
  • the first acquisition unit 501 is configured to acquire the theoretical number of punching holes of the target equipment, and the theoretical number of punching holes is determined according to the mold process parameters;
  • the second acquiring unit 502 is configured to acquire the cumulative number of punching holes of the target device within the target period;
  • the first determining unit 503 is configured to determine the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes;
  • the second determining unit 504 is configured to determine the overall equipment efficiency of the target equipment according to the performance utilization rate.
  • the first determining unit 503 is set to:
  • a performance utilization rate is determined according to the duration of the target period, the accumulated number of punching holes and the theoretical number of punching holes.
  • the second acquiring unit 502 is set to:
  • the cumulative number of punching holes of the target device within the target time period is determined according to the current number of punching holes.
  • the device further includes a third determination unit configured to:
  • the state includes a shutdown state, a standby state and a running state
  • a time utilization rate is determined according to the boot time and the running time.
  • the second determining unit 504 is set to:
  • the overall equipment efficiency is determined according to the performance utilization rate, the time utilization rate and the qualified product rate.
  • the device also includes a yield calculation unit configured to:
  • the theoretical punching number of the target equipment is determined according to the mold process parameters, the cumulative punching number of the target equipment within the target period is obtained, and the performance utilization rate of the target equipment is determined by the theoretical punching number and the cumulative punching number.
  • the overall equipment efficiency of the target equipment is determined based on performance utilization. Because, through the analysis of the processing principle of the punching machine and the processing object, the factors affecting the performance utilization rate are explored, and the performance utilization rate is determined by the number of theoretical punching holes and the cumulative number of punching holes, which excludes the impact of different product models on the performance utilization rate. The distortion effect caused by the utilization rate improves the accuracy of the performance utilization rate, thereby improving the accuracy of the overall equipment efficiency.
  • FIG. 6 shows a structural diagram of a computer device provided by an embodiment of the present disclosure.
  • the device includes a processor 610 and a memory 620:
  • the memory 610 is configured to store program codes and transmit the program codes to the processor
  • the processor 620 is configured to execute any method for determining device performance provided in the foregoing embodiments according to instructions in the program code.
  • An embodiment of the present disclosure provides a computer-readable storage medium, where the computer-readable storage medium is configured to store a computer program, and the computer program is used to execute any method for determining device performance provided in the foregoing embodiments.
  • An embodiment of the present disclosure also provides a computer program product or computer program, where the computer program product or computer program includes computer instructions, and the computer instructions are stored in a computer-readable storage medium.
  • the processor of the computer device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the computer device executes the method for determining device performance provided in various optional implementation manners of the above aspect.
  • each embodiment in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
  • the system or device disclosed in the embodiment since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.
  • At least one (item) means one or more, and “plurality” means two or more.
  • “And/or” is used to describe the association relationship of associated objects, indicating that there can be three types of relationships, for example, “A and/or B” can mean: only A exists, only B exists, and A and B exist at the same time , where A and B can be singular or plural.
  • the character “/” generally indicates that the contextual objects are an “or” relationship.
  • At least one of the following” or similar expressions refer to any combination of these items, including any combination of single or plural items.
  • At least one item (piece) of a, b or c can mean: a, b, c, "a and b", “a and c", “b and c", or "a and b and c ", where a, b, c can be single or multiple.
  • RAM random access memory
  • ROM read-only memory
  • EEPROM electrically programmable ROM
  • EEPROM electrically erasable programmable ROM
  • registers hard disk, removable disk, CD-ROM, or any other Any other known storage medium.

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Abstract

The present disclosure provides an equipment performance determination method and a related apparatus. A theoretical punching quantity of target equipment is determined according to technological parameters of a mold. An accumulated punching quantity of the target equipment in a target time period is acquired. A performance rate of the target equipment is determined by means of the theoretical punching quantity and the accumulated punching quantity. The overall equipment effectiveness of the target equipment is determined on the basis of the performance rate.

Description

一种设备性能的确定方法和相关装置A method for determining equipment performance and related devices
本公开要求于2022年01月05日提交中国专利局、申请号为202210008851.5、发明名称“设备性能的确定方法和相关装置”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure claims the priority of the Chinese patent application with the application number 202210008851.5 and the title of the invention "Method for Determining Equipment Performance and Related Devices" submitted to the China Patent Office on January 05, 2022, the entire contents of which are incorporated by reference in this disclosure .
技术领域technical field
本公开涉及工业生产技术领域,尤其是涉及一种设备性能的确定方法和相关装置。The present disclosure relates to the technical field of industrial production, in particular to a method for determining equipment performance and related devices.
背景技术Background technique
设备综合效率(Overall Equipment Effectiveness,OEE)是衡量维修效果好坏的指标,在用于工厂的全部生产设备时,通过分析OEE的计算结果很容易找到制约提高设备时间开动率的设备瓶颈。Overall Equipment Effectiveness (OEE) is an index to measure the quality of maintenance. When it is used for all production equipment in a factory, it is easy to find the equipment bottleneck that restricts the improvement of the equipment's operating rate by analyzing the calculation results of OEE.
冲片机是空调两器(蒸发器和冷凝器)生产过程中第一道工序的专用设备,两器工序是空调生产过程中的瓶颈工序。对冲片机生产过程的运行状态进行实时采集并在采集数据流中实时进行OEE分析计算,是实现空调前工序生产透明的重要一环。但是,相关技术中得到的OEE经常存在波动,导致OEE分析计算不准确。Punching machine is a special equipment for the first process in the production process of the two units (evaporator and condenser) of the air conditioner, and the two units process is the bottleneck process in the production process of the air conditioner. Real-time collection of the operating status of the film processor production process and real-time OEE analysis and calculation in the collection data stream is an important part of realizing the transparency of the air-conditioning pre-process production. However, the OEE obtained in related technologies often fluctuates, resulting in inaccurate OEE analysis and calculation.
发明内容Contents of the invention
针对上述问题,本公开提供一种设备性能的确定方法和相关装置,用于提高性能稼动率的准确性,进而提高设备综合效率的准确性。In view of the above problems, the present disclosure provides a method for determining equipment performance and a related device, which are used to improve the accuracy of the performance utilization rate, and further improve the accuracy of the overall equipment efficiency.
基于此,本公开实施例公开了如下技术方案:Based on this, the embodiment of the present disclosure discloses the following technical solutions:
一方面,本公开实施例提供一种设备性能的确定方法,所述方法包括:获取目标设备的理论冲孔数,所述理论冲孔数是根据模具工艺参数确定的;获取目标时段内所述目标设备的累计冲孔数;根据所述累计冲孔数和所述理论冲孔数确定 性能稼动率;根据所述性能稼动率确定所述目标设备的设备综合效率。On the one hand, an embodiment of the present disclosure provides a method for determining equipment performance. The method includes: acquiring the theoretical punching number of the target equipment, the theoretical punching number is determined according to the mold process parameters; The cumulative punching number of the target device; determining the performance utilization rate according to the cumulative punching number and the theoretical punching number; determining the overall equipment efficiency of the target device according to the performance utilization rate.
另一方面,本公开实施例提供一种设备性能的确定装置,其中,所述装置包括:第一获取单元、第二获取单元、第一确定单元和第二确定单元;所述第一获取单元,设置为获取目标设备的理论冲孔数,所述理论冲孔数是根据模具工艺参数确定的;所述第二获取单元,设置为获取目标时段内所述目标设备的累计冲孔数;所述第一确定单元,设置为根据所述累计冲孔数和所述理论冲孔数确定性能稼动率;所述第二确定单元,设置为根据所述性能稼动率确定所述目标设备的设备综合效率。On the other hand, an embodiment of the present disclosure provides an apparatus for determining device performance, wherein the apparatus includes: a first acquiring unit, a second acquiring unit, a first determining unit, and a second determining unit; the first acquiring unit , set to obtain the theoretical number of punching holes of the target equipment, the theoretical number of punching holes is determined according to the mold process parameters; the second acquisition unit is set to obtain the cumulative number of punching holes of the target equipment within the target period; The first determination unit is configured to determine the performance utilization rate according to the cumulative number of punching holes and the theoretical punching number; the second determination unit is configured to determine the performance utilization rate of the target device according to the performance utilization rate Overall equipment efficiency.
另一方面,本公开提供了一种计算机设备,所述设备包括处理器以及存储器:In another aspect, the present disclosure provides a computer device comprising a processor and a memory:
所述存储器设置为存储程序代码,并将所述程序代码传输给所述处理器;the memory is configured to store program code and transmit the program code to the processor;
所述处理器设置为根据所述程序代码中的指令执行上述方面所述的方法。The processor is configured to execute the method described in the above aspect according to the instructions in the program code.
另一方面,本公开提供了一种计算机可读存储介质,所述计算机可读存储介质设置为存储计算机程序,所述计算机程序设置为执行上述方面所述的方法。In another aspect, the present disclosure provides a computer-readable storage medium configured to store a computer program, and the computer program is configured to execute the method described in the above aspects.
另一方面,本公开实施例提供了一种计算机程序产品或计算机程序,该计算机程序产品或计算机程序包括计算机指令,该计算机指令存储在计算机可读存储介质中。计算机设备的处理器从计算机可读存储介质读取该计算机指令,处理器执行该计算机指令,使得该计算机设备执行上述方面所述的方法。On the other hand, an embodiment of the present disclosure provides a computer program product or computer program, where the computer program product or computer program includes computer instructions, and the computer instructions are stored in a computer-readable storage medium. The processor of the computer device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the computer device executes the method described in the above aspects.
附图说明Description of drawings
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in the present disclosure. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本公开实施例提供的一种设备性能的确定方法的流程图;FIG. 1 is a flowchart of a method for determining device performance provided by an embodiment of the present disclosure;
图2为本公开实施例提供的一种冲片机设备采集模型的示意图;FIG. 2 is a schematic diagram of an acquisition model of a processing machine device provided by an embodiment of the present disclosure;
图3为本公开实施例提供的一种冲片机的时间稼动率算法模型的示意图;FIG. 3 is a schematic diagram of a time utilization algorithm model of a processor provided by an embodiment of the present disclosure;
图4为本公开实施例提供的一种冲片机的性能稼动率算法模型的示意图;FIG. 4 is a schematic diagram of a performance utilization algorithm model of a processor provided by an embodiment of the present disclosure;
图5为本公开实施例提供的一种设备性能的确定装置的示意图;FIG. 5 is a schematic diagram of an apparatus for determining device performance provided by an embodiment of the present disclosure;
图6为本公开实施例提供的一种计算机设备的结构图。FIG. 6 is a structural diagram of a computer device provided by an embodiment of the present disclosure.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本公开方案,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to enable those skilled in the art to better understand the present disclosure, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only It is a part of the embodiments of the present disclosure, but not all of them. Based on the embodiments in the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present disclosure.
每一个生产设备都有自己的理论产能,要实现这一理论产能必须保证没有任何干扰和质量损耗。OEE就是用来表现实际的生产能力相对于理论产能的比率,它是一个独立的测量工具。下面先从理论对OEE进行说明。Each production equipment has its own theoretical production capacity, which must be realized without any interference and quality loss. OEE is used to express the ratio of actual production capacity relative to theoretical production capacity, and it is an independent measurement tool. Let's first explain OEE theoretically.
OEE是由可用率,表现性以及质量指数三个关键要素组成,即OEE=可用率×表现指数×质量指数。OEE is composed of three key elements: availability rate, performance and quality index, that is, OEE=availability rate×performance index×quality index.
其中,可用率=操作时间/计划工作时间,它是用来评价停工所带来的损失,包括引起计划生产发生停工的任何事件。表现指数=理想周期时间/实际周期时间=理想周期时间/(操作时间/总产量)=(总产量/操作时间)/生产速率,表现性是用来评价生产速度上的损失,包括任何导致生产不能以最大速度运行的因素。质量指数=良品/总产量,质量指数是用来评价质量的损失,它用来反映没有满足质量要求的产品(包括返工的产品)。Among them, availability rate = operating time/planned working time, which is used to evaluate the loss caused by downtime, including any event that causes downtime in planned production. Performance index = ideal cycle time / actual cycle time = ideal cycle time / (operation time / total output) = (total output / operation time) / production rate, performance is used to evaluate the loss of production speed, including any Factors that do not run at maximum speed. Quality index = good product/total output, the quality index is used to evaluate the loss of quality, and it is used to reflect products that do not meet the quality requirements (including reworked products).
在实际OEE分析计算中,为了可操作性性,一般使用OEE的另一种计算公式对OEE进行分析计算,即OEE=时间稼动率×性能稼动率×合格品率,该种方式是对所有设备OEE处理的一种通用范式,但在针对具体设备在具体场景的OEE的计算处理,需要根据特定的场景和设备对时间稼动率、性能稼动率、合格品率 进行具象的算法定义。In the actual OEE analysis and calculation, for the sake of operability, another calculation formula of OEE is generally used to analyze and calculate OEE, that is, OEE = time utilization rate × performance utilization rate × qualified product rate, this method is for A common paradigm for OEE processing of all devices, but in the calculation and processing of OEE for specific devices in specific scenarios, it is necessary to define concrete algorithms for time utilization rate, performance utilization rate, and qualified product rate according to specific scenarios and devices .
经过研究分析发现,OEE分析计算的三个重要因素(时间稼动率、性能稼动率、合格品率)中,导致OEE分析计算出现波动的主要原因来自于性能稼动率。其中,性能稼动率=标准节拍/实际节拍,标准节拍是加工一个冲片机从开始到结束的理论时间,实际节拍是加工一个冲片机从开始到结束的实际时间。性能稼动率中的标准节拍在实际计算中,受被加工对象的影响大。当被加工对象的型号众多,不同型号之间标准节拍差异较大,但为了方便计算对于不同加工产品型号的OEE分析计算,常采用同一个标准节拍进行分析计算,导致在采集流计算中,造成性能稼动率不稳定,进而导致OEE分析计算存在波动,不能真实反映生产现场的实际设备性能水平。After research and analysis, it is found that among the three important factors of OEE analysis and calculation (time utilization rate, performance utilization rate, and qualified product rate), the main reason for the fluctuation of OEE analysis calculation comes from performance utilization rate. Among them, performance utilization rate = standard beat/actual beat, the standard beat is the theoretical time for processing a film processor from the beginning to the end, and the actual beat is the actual time for processing a film processor from the beginning to the end. The standard tact in the performance utilization rate is greatly affected by the processed object in actual calculation. When there are many models of processed objects, the standard beats of different models are quite different. However, in order to facilitate the calculation of OEE analysis and calculation for different processed product models, the same standard beat is often used for analysis and calculation, resulting in the collection flow calculation. The performance utilization rate is unstable, which leads to fluctuations in OEE analysis and calculation, which cannot truly reflect the actual equipment performance level at the production site.
也就是说,对于空调两器冲片工序OEE的监测中,性能稼动率因型号差异而造成的波动,是影响冲片设备OEE准确衡量的关键因素。基于此,本公开实施例提供一种设备性能的确定方法,通过获取目标设备的理论冲孔数与累计冲孔数,确定目标设备的性能稼动率,在基于性能稼动率确定目标设备的设备综合效率。由于,通过对冲片机的加工原理和对加工对象进行分析,探索性能稼动率的节拍影响要素,通过理论冲孔数与累计冲孔数确定性能稼动率,排除了不同产品型号对性能稼动率造成的失真影响,提高了性能稼动率的准确性,进而提高OEE的准确性。That is to say, in the monitoring of the OEE of the two air-conditioning machine punching processes, the fluctuation of the performance utilization rate due to the difference in the model is the key factor affecting the accurate measurement of the OEE of the punching equipment. Based on this, an embodiment of the present disclosure provides a method for determining the performance of a device. By obtaining the theoretical number of punches and the accumulated number of punches of the target device, the performance utilization rate of the target device is determined, and the target device is determined based on the performance utilization rate. Overall equipment efficiency. Because, through the analysis of the processing principle of the punching machine and the processing object, the factors affecting the performance utilization rate are explored, and the performance utilization rate is determined by the number of theoretical punching holes and the cumulative number of punching holes, which excludes the impact of different product models on the performance utilization rate. The distortion effect caused by the utilization rate improves the accuracy of the performance utilization rate, thereby improving the accuracy of the OEE.
下面结合图1,对本公开实施例提供的一种设备性能的确定方法进行介绍。参见图1,该图为本公开实施例提供的一种设备性能的确定方法的流程图,该方法可以包括S101-S104。A method for determining device performance provided by an embodiment of the present disclosure will be introduced below with reference to FIG. 1 . Referring to FIG. 1 , this figure is a flowchart of a method for determining device performance provided by an embodiment of the present disclosure, and the method may include S101-S104.
S101:获取目标设备的理论冲孔数。S101: Obtain the theoretical punching number of the target device.
需要说明的是,不同型号的目标设备的理论冲孔数不同。其中,理论冲孔数是理论运行1秒钟应当冲压完成的孔数,可以通过目标设备的模具工艺参数进行确定,其中,在确定理论冲孔数所需的模具工艺参数具体为合同冲速、模具孔数、模具步数和模具列数,理论冲孔数的确定方式可以具体参见如下公式:It should be noted that the number of theoretical punching holes is different for different types of target devices. Among them, the theoretical number of punching holes is the number of holes that should be punched in one second of theoretical operation, which can be determined by the mold process parameters of the target equipment. Among them, the mold process parameters required to determine the theoretical punching number are specifically the contract punching speed, The number of die holes, the number of die steps, the number of die rows, and the number of theoretical punching holes can be determined by referring to the following formula:
理论冲孔数=合同冲速/60×模具孔数×模具步数×模具列数;Theoretical punching number = contract punching speed/60×number of mold holes×number of mold steps×number of mold rows;
其中,合同冲速是在购买目标设备时,在合同中记载的该目标设备的最高冲压速度,需要说明的是,冲压速度的计量单位是片数/分钟。Among them, the contract punching speed is the highest stamping speed of the target equipment recorded in the contract when the target equipment is purchased. It should be noted that the measurement unit of the stamping speed is the number of pieces/minute.
S102:获取目标时段内目标设备的累计冲孔数。S102: Obtain the cumulative number of punching holes of the target device within the target time period.
本公开实施例不具体限定目标时段,本领域技术人员可以根据实际需要进行设置。例如,目标时段为工作日。The embodiment of the present disclosure does not specifically limit the target time period, and those skilled in the art can set it according to actual needs. For example, the target time period is weekdays.
其中,累计冲孔数是目标设备在目标时段内冲孔数的和。本公开实施例不具体限定获取累计冲孔数的方式,例如,通过安装计数器进行统计等。下面以根据模具工艺参数和时间计数器为例进行说明。Wherein, the accumulative number of punching holes is the sum of the number of punching holes of the target equipment within the target time period. Embodiments of the present disclosure do not specifically limit the manner of obtaining the accumulated number of punching holes, for example, counting by installing a counter. The following is an example based on the mold process parameters and the time counter.
S1021:获取目标设备的实际冲速。S1021: Obtain the actual acceleration of the target device.
其中,目标设备的实际冲速是目标设备在进行生产时的实际冲压速度,其有可能达不到合同冲速。Among them, the actual punching speed of the target equipment is the actual punching speed of the target equipment during production, which may not reach the contracted punching speed.
S1022:针对目标时段内的一秒钟,根据实际冲速、模具步数、模具列数和模具孔数确定当前冲孔数。S1022: For one second in the target time period, determine the current number of punching holes according to the actual punching speed, the number of mold steps, the number of mold rows and the number of mold holes.
其中,在确定累积冲孔数所需的模具工艺参数具体为模具步数、模具列数和模具孔数。具体方式为根据实际冲速、模具步数和模具列数确定当前冲片数,根据当前冲片数和模具孔数确定当前冲孔数。从而累加当前冲孔数可以得到一秒钟内的累计冲孔数,进而得到目标时段内的累计冲孔数。Among them, the mold process parameters required to determine the cumulative number of punching holes are specifically the number of mold steps, the number of mold rows and the number of mold holes. The specific method is to determine the current punching number according to the actual punching speed, the number of mold steps and the number of mold rows, and determine the current number of punching holes according to the current punching number and the number of mold holes. Therefore, by accumulating the current number of punching holes, the cumulative number of punching holes in one second can be obtained, and then the cumulative number of punching holes in the target period can be obtained.
需要说明的是,在确定累积冲孔数所需的模具步数、模具列数和模具孔数与S101中确定理论冲孔数所需的模具步数、模具列数和模具孔数是相同的参数。It should be noted that the number of die steps, die rows and die holes required to determine the cumulative number of punching holes is the same as the number of die steps, die rows and die holes required to determine the theoretical punching number in S101 parameter.
S1023:根据当前冲孔数确定目标时段内目标设备的累计冲孔数。S1023: Determine the accumulated punching number of the target device within the target time period according to the current punching number.
作为一种可能的实现方式,可以启动1秒定时扫描Timer,定时事件触发算法,具体如下:As a possible implementation, you can start a 1-second regular scan Timer, and the timing event triggers the algorithm, as follows:
Timer.timer(){Timer. timer(){
当前冲片数=实际冲速/60×模具列数×模具步数;Current punching number = actual punching speed/60×number of mold columns×number of mold steps;
当前冲孔数=当前冲片数×模具孔数;Current number of punching holes = current number of punching pieces × number of mold holes;
累计冲孔数=累计冲孔数+当前冲孔数;Cumulative punching number = cumulative punching number + current punching number;
}}
S103:根据累计冲孔数和理论冲孔数确定性能稼动率。S103: Determine the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes.
由前述分析可知,性能稼动率不准确问题在于不同型号的标准节拍差异大,但在实际的计算处理中,忽视该差异,将具有普适性型号的标准节拍作为所有型号的型号的标准节拍,在型号节拍差异大的场景中,会出现性能稼动率计算结果不能准确反映设备实际性能的问题。From the above analysis, it can be seen that the problem of inaccurate performance utilization rate is that the standard tact of different models is very different, but in the actual calculation process, this difference is ignored, and the standard tact of the universal model is used as the standard tact of all models. , in scenarios where the tempo of models differs greatly, there will be a problem that the calculated performance utilization rate cannot accurately reflect the actual performance of the device.
由此,结合冲片机的运行机理,探索性能稼动率准确计量的方法,即将性能稼动率转换为根据理论冲孔数和累计冲孔数来实时计算统计,消除了不同型号标准节拍间的差异,因此将其转换为通过孔数进行测量后,消除了型号差异影响。消除了型号差异对性能稼动率的波动影响,能够真实反映冲片机真实的性能稼动率,实现在采集流中,实时稳定核算OEE,从而真实反映设备生产加工过程的真实效率水平。Therefore, combined with the operation mechanism of the film processor, a method of accurately measuring the performance utilization rate is explored, that is, the performance utilization rate is converted into real-time calculation and statistics based on the theoretical number of punching holes and the cumulative number of punching holes, eliminating the gap between different models of standard beats. Therefore, after converting it to a measurement by the number of holes, the effect of the model difference is eliminated. It eliminates the influence of model differences on the fluctuation of the performance utilization rate, and can truly reflect the real performance utilization rate of the film processing machine. It realizes real-time and stable OEE calculation in the collection flow, so as to truly reflect the true efficiency level of the equipment production and processing process.
作为一种可能的实现方式,可以根据目标时段的时长、累计冲孔数和理论冲孔数确定性能稼动率,具体推导过程如下:As a possible implementation method, the performance utilization rate can be determined according to the duration of the target period, the cumulative number of punches, and the theoretical number of punches. The specific derivation process is as follows:
性能稼动率=标准节拍/实际节拍;Performance utilization rate = standard beat/actual beat;
其中,标准节拍是冲压1个孔理论消耗的时间=消耗时间/理论应完成产量消耗时间=运行时长/(理论冲孔数×运行时长);实际节拍=运行时长/累计实际冲孔数。需要说明的是,运行时长是需要统计的时长,即本公开实施例所指的目标时段。Among them, the standard beat is the theoretical time consumed for punching one hole = consumed time/theoretical output to be completed, consumed time = running time/(theoretical number of punched holes×running time); actual beat=running time/accumulated actual number of punched holes. It should be noted that the running duration is the duration that needs to be counted, that is, the target period referred to in the embodiment of the present disclosure.
综上:性能稼动率=累计冲孔数/(理论冲孔数×目标时段)。To sum up: performance utilization rate = cumulative number of punching holes / (theoretical number of punching holes × target time period).
S104:根据性能稼动率确定目标设备的设备综合效率。S104: Determine the overall equipment efficiency of the target equipment according to the performance utilization rate.
作为一种可能的实现方式,可以根据性能稼动率、时间稼动率和合格品率确定设备综合效率,具体参见如下公式:As a possible implementation method, the overall equipment efficiency can be determined according to the performance utilization rate, time utilization rate and qualified product rate. For details, please refer to the following formula:
OEE=时间稼动率×性能稼动率×合格品率。OEE = time utilization rate × performance utilization rate × qualified product rate.
由上述技术方案可知,根据模具工艺参数确定目标设备的理论冲孔数,获取目标时段内目标设备的累计冲孔数,通过理论冲孔数与累计冲孔数确定目标设备的性能稼动率,在基于性能稼动率确定目标设备的设备综合效率。由于,通过对冲片机的加工原理和对加工对象进行分析,探索性能稼动率的节拍影响要素,通过理论冲孔数与累计冲孔数确定性能稼动率,排除了不同产品型号对性能稼动率造成的失真影响,提高了性能稼动率的准确性,进而提高设备综合效率的准确性。It can be seen from the above technical scheme that the theoretical punching number of the target equipment is determined according to the mold process parameters, the cumulative punching number of the target equipment within the target period is obtained, and the performance utilization rate of the target equipment is determined by the theoretical punching number and the cumulative punching number. The overall equipment efficiency of the target equipment is determined based on performance utilization. Because, through the analysis of the processing principle of the punching machine and the processing object, the factors affecting the performance utilization rate are explored, and the performance utilization rate is determined by the number of theoretical punching holes and the cumulative number of punching holes, which excludes the impact of different product models on the performance utilization rate. The distortion effect caused by the utilization rate improves the accuracy of the performance utilization rate, thereby improving the accuracy of the overall equipment efficiency.
作为一种可能的实现方式,时间稼动率的确定方式为:根据目标设备的状态确定开机时长和运行时长,根据开机时长和运行时长确定时间稼动率。具体参见如下公式:As a possible implementation, the time utilization rate is determined in the following manner: determining the power-on time and running time according to the state of the target device, and determining the time utilization according to the power-on time and running time. Please refer to the following formula for details:
时间稼动率=运行时长/开机时长。Time utilization rate = running time/starting time.
其中,目标设备的状态分为三种,分别是停机状态、待机状态和运行状态。作为一种可能的实现方式,可以根据目标设备的主机启动信号、主机停止信号判断目标设备的状态。判定算法如下:Wherein, the state of the target device is divided into three types, namely, a shutdown state, a standby state and a running state. As a possible implementation manner, the state of the target device may be judged according to the host start signal and the host stop signal of the target device. The judgment algorithm is as follows:
If(主机启动无信号输出||主机启动信号==无启动)运行状态=停机状态(0);If (host starts no signal output || host start signal == no start) running state=shutdown state (0);
Elseif(主机启动信号==启动&&主机停止信号==1)运行状态=待机状态(1);Elseif (host start signal==start && host stop signal==1) running state=standby state (1);
Else运行状态=运行(2)。Else running state = running (2).
作为一种可能的实现方式,可以启动1秒定时扫描Timer,定时事件触发算法,在该算法中,目标设备的状态为X,Y1为开机时长,Y2为停机时长,Y3为待机时长,Y4为运行时长。具体如下:As a possible implementation, you can start a 1-second regular scanning Timer, and a timing event trigger algorithm. In this algorithm, the state of the target device is X, Y1 is the boot time, Y2 is the shutdown time, Y3 is the standby time, and Y4 is Run time. details as follows:
Timer.timer(){Timer. timer(){
X=read(equip.RunState());X = read(equip. RunState());
If(X==0){If(X==0) {
Y2=Y2+1;Y2=Y2+1;
}}
Elseif(X==1){Elseif(X==1){
Y1=Y1+1;Y1=Y1+1;
       Y3=Y3+1;  Y3 = Y3 + 1;
}}
Else{Else {
      Y4=Y4+1;Y4=Y4+1;
}}
}。}.
作为一种可能的实现方式,还可以通过实际冲孔数确定目标设备的产量,具体地,若目标设备的状态为运行状态,且实际冲片数等于设定冲片数,且实际冲片数增长,冲压片的产量增加1。具体表示如下:As a possible implementation, the output of the target device can also be determined by the actual number of punches. Specifically, if the state of the target device is running, and the actual number of punches is equal to the set number of punches, and the actual number of punches Growth, the output of stamped tablets increased by 1. The specific expression is as follows:
If(状态==运行状态&&实际冲片数==设定冲片数&&实际冲片数增长)产量计数+1;If (status==running state && actual number of punches==set number of punches && actual number of punches increases) output count + 1;
其中,设定冲片数为生产一台产品的所需的数量,当目标设备为运行状态时,其加工产生的实际冲片数与设定冲片数相等,说明此时完成了一台产品的生产,为了避免待机等情况的影响,还需要设定实际冲片数增长,此时产量计数加1。Among them, the set number of punches is the quantity required to produce one product. When the target equipment is in the running state, the actual number of punches produced by its processing is equal to the set number of punches, indicating that a product has been completed at this time. For production, in order to avoid the impact of standby and other situations, it is also necessary to set the actual number of punches to increase, and the output count is increased by 1 at this time.
为了使本公开实施例提供的技术方案更加清楚,下面结合图2-图4以空调两器生产的实施例对本公开实施例提供的设备性能的确定方法进行说明。In order to make the technical solutions provided by the embodiments of the present disclosure clearer, the method for determining the performance of the equipment provided by the embodiments of the present disclosure will be described below in conjunction with FIGS. 2-4 in an embodiment of production of two air conditioners.
在空调两器生产过程中,可以对空调两器冲片工序OEE的监测,实时采集 目标设备产生的数据,对OEE进行实时核算。In the production process of air conditioners and two devices, it is possible to monitor the OEE of the two devices of the air conditioner, collect the data generated by the target equipment in real time, and perform real-time calculation of OEE.
参见图2,该图为本公开实施例提供的一种冲片机设备采集模型的示意图。Referring to FIG. 2 , this figure is a schematic diagram of an acquisition model of a processing machine device provided by an embodiment of the present disclosure.
图2中的冲片机设备采集模型包括状态计算模块201,产量计数计算模块202和冲孔数计算模块203,采样频率为100ms-1000ms。The processor acquisition model in FIG. 2 includes a state calculation module 201 , an output count calculation module 202 and a punch count calculation module 203 , and the sampling frequency is 100ms-1000ms.
其中,状态计算模块201能够根据主机启动信号和主机停止信号计算目标设备的状态(停机状态、待机状态、运行状态)。Wherein, the state calculation module 201 can calculate the state of the target device (stop state, standby state, running state) according to the host start signal and the host stop signal.
产量计数计算模块202在目标设备的状态为运行状态的情况下,根据实际冲片数和设定冲片数,进行冲压片的产量计数,如累计产量、自然日产量、工作日产量、白班产量、夜班产量等。作为一种可能的实现方式,还可以将冲压片的片型型号作为产量计数计算模块202输入,还可以得到生产节拍、翅片型号等信息的输出。The output count calculation module 202 counts the output of punched sheets according to the actual number of punched sheets and the set number of punched sheets when the state of the target equipment is in the running state, such as cumulative output, natural daily output, working daily output, and day shift output , night shift output, etc. As a possible implementation, the sheet type and model of the stamped sheet can also be input as the output counting calculation module 202, and the output of information such as production tact and fin model can also be obtained.
冲孔数计算模块203可以根据实际冲速与模具工艺参数得到累计冲孔数。The number of punching holes calculation module 203 can obtain the cumulative number of punching holes according to the actual punching speed and the mold process parameters.
参见图3,该图为本公开实施例提供的一种冲片机的时间稼动率算法模型的示意图。Referring to FIG. 3 , this figure is a schematic diagram of a time utilization algorithm model of a processor provided by an embodiment of the present disclosure.
时间稼动率算法模型包括时长统计模块301和时间稼动率计算模块302。The time utilization rate algorithm model includes a duration statistics module 301 and a time utilization rate calculation module 302 .
其中,时长统计模块301根据目标设备的状态能够统计出开机时长、停机时长、待机时长和运行时长,将工作日作为核算周期。Wherein, the duration statistics module 301 can count the startup duration, shutdown duration, standby duration, and running duration according to the state of the target device, and takes working days as the accounting period.
时间稼动率计算模块302根据开机时长和运行时长得到时间稼动率,计算频率为1秒。The time utilization calculation module 302 obtains the time utilization according to the boot time and the running time, and the calculation frequency is 1 second.
参见图4,该图为本公开实施例提供的一种冲片机的性能稼动率算法模型的示意图。Referring to FIG. 4 , this figure is a schematic diagram of a performance utilization algorithm model of a processor provided by an embodiment of the present disclosure.
性能稼动率算法模型包括理论冲孔数计算模块401和性能稼动率计算模块402。The performance utilization algorithm model includes a theoretical punching number calculation module 401 and a performance utilization calculation module 402 .
其中,理论冲孔数计算模块401能够根据合同冲速、模具孔数、模具步数和 模具列数得到理论冲孔数。Wherein, the theoretical punching number calculation module 401 can obtain the theoretical punching number according to the contract punching speed, the number of die holes, the number of die steps and the number of die rows.
性能稼动率计算模块402根据累计冲孔数和理论冲孔数得到性能稼动率,计算频率为1秒。The performance utilization rate calculation module 402 obtains the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes, and the calculation frequency is 1 second.
通过将9家工厂128台冲片机作为样本,其中国产设备:精达(54台)、扬锻(60台),进口设备:日高(14台),对家用空调(蒸发器、冷凝器)、商用空调(蒸发器、冷凝机),涉及产品型号数249个的加工产品进行实验,均得到了较好的效果。By taking 128 film processors from 9 factories as samples, domestic equipment: Jingda (54 units), Yang forging (60 units), imported equipment: Rigao (14 units), household air conditioners (evaporators, condensers) ), commercial air conditioners (evaporators, condensers), and 249 processed products involving product models were tested, and good results were obtained.
由上述技术方案可知,在空调两器工序,冲片机性能稼动率的核算转换为理论冲孔数与实际冲孔数的比率。因此,可以在采集过程中,无需集成其他业务系统的数据,即无需接入第三方系统的生产数据,根据采样数据独立完成OEE的实时计算。通过孔数计算性能稼动率,消除产品型号规模不同,由于理论周期差异大而造成的OEE波动,提升了模型稳定性。It can be known from the above technical solution that in the process of the two air conditioners, the calculation of the performance utilization rate of the punching machine is converted into the ratio of the theoretical punching number to the actual punching number. Therefore, during the collection process, it is possible to independently complete the real-time calculation of OEE based on the sampled data without integrating data from other business systems, that is, without accessing the production data of a third-party system. Calculate the performance utilization rate by the number of holes, eliminate the OEE fluctuations caused by different product models and sizes due to large differences in theoretical cycles, and improve the stability of the model.
本公开实施例除了提供的设备性能的确定方法外,还提供了设备性能的确定装置,如图5所示,包括:第一获取单元501、第二获取单元502、第一确定单元503和第二确定单元504;In addition to the method for determining equipment performance provided by the embodiment of the present disclosure, an apparatus for determining equipment performance is also provided, as shown in FIG. Two determination unit 504;
所述第一获取单元501,设置为获取目标设备的理论冲孔数,所述理论冲孔数是根据模具工艺参数确定的;The first acquisition unit 501 is configured to acquire the theoretical number of punching holes of the target equipment, and the theoretical number of punching holes is determined according to the mold process parameters;
所述第二获取单元502,设置为获取目标时段内所述目标设备的累计冲孔数;The second acquiring unit 502 is configured to acquire the cumulative number of punching holes of the target device within the target period;
所述第一确定单元503,设置为根据所述累计冲孔数和所述理论冲孔数确定性能稼动率;The first determining unit 503 is configured to determine the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes;
所述第二确定单元504,设置为根据所述性能稼动率确定所述目标设备的设备综合效率。The second determining unit 504 is configured to determine the overall equipment efficiency of the target equipment according to the performance utilization rate.
作为一种可能的实现方式,所述第一确定单元503,设置为:As a possible implementation, the first determining unit 503 is set to:
根据所述目标时段的时长、所述累计冲孔数和所述理论冲孔数确定性能稼动率。A performance utilization rate is determined according to the duration of the target period, the accumulated number of punching holes and the theoretical number of punching holes.
作为一种可能的实现方式,所述第二获取单元502,设置为:As a possible implementation, the second acquiring unit 502 is set to:
获取所述目标设备的实际冲速;Acquiring the actual speed of the target device;
针对所述目标时段内的一秒钟,根据所述实际冲速、模具步数、模具列数和模具孔数确定当前冲孔数;For one second in the target time period, determine the current number of punching holes according to the actual punching speed, the number of mold steps, the number of mold columns and the number of mold holes;
根据所述当前冲孔数确定所述目标时段内所述目标设备的累计冲孔数。The cumulative number of punching holes of the target device within the target time period is determined according to the current number of punching holes.
作为一种可能的实现方式,所述装置还包括第三确定单元,设置为:As a possible implementation manner, the device further includes a third determination unit configured to:
根据所述目标设备的状态确定开机时长和运行时长,所述状态包括停机状态、待机状态和运行状态;Determine the power-on time and running time according to the state of the target device, and the state includes a shutdown state, a standby state and a running state;
根据所述开机时长和所述运行时长确定时间稼动率。A time utilization rate is determined according to the boot time and the running time.
作为一种可能的实现方式,所述第二确定单元504,设置为:As a possible implementation, the second determining unit 504 is set to:
获取合格品率;Obtain qualified product rate;
根据所述性能稼动率、所述时间稼动率和所述合格品率确定设备综合效率。The overall equipment efficiency is determined according to the performance utilization rate, the time utilization rate and the qualified product rate.
作为一种可能的实现方式,所述装置还包括产量计算单元,设置为:As a possible implementation, the device also includes a yield calculation unit configured to:
若所述状态为运行状态,且实际冲片数等于设定冲片数,且实际冲片数增长,冲压片的产量增加1。If the state is the running state, and the actual number of punched sheets is equal to the set number of punched sheets, and the actual number of punched sheets increases, the output of punched sheets increases by 1.
由上述技术方案可知,根据模具工艺参数确定目标设备的理论冲孔数,获取目标时段内目标设备的累计冲孔数,通过理论冲孔数与累计冲孔数确定目标设备的性能稼动率,在基于性能稼动率确定目标设备的设备综合效率。由于,通过对冲片机的加工原理和对加工对象进行分析,探索性能稼动率的节拍影响要素,通过理论冲孔数与累计冲孔数确定性能稼动率,排除了不同产品型号对性能稼动率造成的失真影响,提高了性能稼动率的准确性,进而提高设备综合效率的准确性。It can be seen from the above technical scheme that the theoretical punching number of the target equipment is determined according to the mold process parameters, the cumulative punching number of the target equipment within the target period is obtained, and the performance utilization rate of the target equipment is determined by the theoretical punching number and the cumulative punching number. The overall equipment efficiency of the target equipment is determined based on performance utilization. Because, through the analysis of the processing principle of the punching machine and the processing object, the factors affecting the performance utilization rate are explored, and the performance utilization rate is determined by the number of theoretical punching holes and the cumulative number of punching holes, which excludes the impact of different product models on the performance utilization rate. The distortion effect caused by the utilization rate improves the accuracy of the performance utilization rate, thereby improving the accuracy of the overall equipment efficiency.
本公开实施例还提供了一种计算机设备,参见图6,该图示出了本公开实施例提供的一种计算机设备的结构图,如图6所示,所述设备包括处理器610以及存储器620:An embodiment of the present disclosure also provides a computer device, see FIG. 6, which shows a structural diagram of a computer device provided by an embodiment of the present disclosure. As shown in FIG. 6, the device includes a processor 610 and a memory 620:
所述存储器610设置为存储程序代码,并将所述程序代码传输给所述处理器;The memory 610 is configured to store program codes and transmit the program codes to the processor;
所述处理器620设置为根据所述程序代码中的指令执行上述实施例提供的任一种设备性能的确定方法。The processor 620 is configured to execute any method for determining device performance provided in the foregoing embodiments according to instructions in the program code.
本公开实施例提供了一种计算机可读存储介质,所述计算机可读存储介质设置为存储计算机程序,所述计算机程序于执行上述实施例提供的任一种设备性能的确定方法。An embodiment of the present disclosure provides a computer-readable storage medium, where the computer-readable storage medium is configured to store a computer program, and the computer program is used to execute any method for determining device performance provided in the foregoing embodiments.
本公开实施例还提供了一种计算机程序产品或计算机程序,该计算机程序产品或计算机程序包括计算机指令,该计算机指令存储在计算机可读存储介质中。计算机设备的处理器从计算机可读存储介质读取该计算机指令,处理器执行该计算机指令,使得该计算机设备执行上述方面的各种可选实现方式中提供的设备性能的确定方法。An embodiment of the present disclosure also provides a computer program product or computer program, where the computer program product or computer program includes computer instructions, and the computer instructions are stored in a computer-readable storage medium. The processor of the computer device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the computer device executes the method for determining device performance provided in various optional implementation manners of the above aspect.
需要说明的是,本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的系统或装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。It should be noted that each embodiment in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the system or device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.
应当理解,在本公开中,“至少一个(项)”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,用于描述关联对象的关联关系,表示可以存在三种关系,例如,“A和/或B”可以表示:只存在A,只存在B以及同时存在A和B三种情况,其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项(个)”或其类似表达,是指这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,a,b或c中的至少一项(个),可以表示:a,b,c,“a和b”,“a和c”,“b和c”,或“a和b和c”,其中a,b,c可以是单个,也可以是多个。It should be understood that in the present disclosure, "at least one (item)" means one or more, and "plurality" means two or more. "And/or" is used to describe the association relationship of associated objects, indicating that there can be three types of relationships, for example, "A and/or B" can mean: only A exists, only B exists, and A and B exist at the same time , where A and B can be singular or plural. The character "/" generally indicates that the contextual objects are an "or" relationship. "At least one of the following" or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one item (piece) of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c ", where a, b, c can be single or multiple.
还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含” 或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should also be noted that in this article, relational terms such as first and second etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations Any such actual relationship or order exists between. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
结合本文中所公开的实施例描述的方法或算法的步骤可以直接用硬件、处理器执行的软件模块,或者二者的结合来实施。软件模块可以置于随机存储器(RAM)、内存、只读存储器(ROM)、电可编程ROM、电可擦除可编程ROM、寄存器、硬盘、可移动磁盘、CD-ROM、或技术领域内所公知的任意其它形式的存储介质中。The steps of the methods or algorithms described in connection with the embodiments disclosed herein may be directly implemented by hardware, software modules executed by a processor, or a combination of both. Software modules can be placed in random access memory (RAM), internal memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or any other Any other known storage medium.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本公开。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本公开的精神或范围的情况下,在其它实施例中实现。因此,本公开将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present disclosure. Therefore, the present disclosure will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (15)

  1. 一种设备性能的确定方法,所述方法包括:A method for determining equipment performance, the method comprising:
    获取目标设备的理论冲孔数,所述理论冲孔数是根据模具工艺参数确定的;Obtaining the theoretical number of punching holes of the target equipment, the theoretical number of punching holes is determined according to the mold process parameters;
    获取目标时段内所述目标设备的累计冲孔数;Obtain the cumulative number of punching holes of the target device within the target period;
    根据所述累计冲孔数和所述理论冲孔数确定性能稼动率;determining the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes;
    根据所述性能稼动率确定所述目标设备的设备综合效率。The overall equipment efficiency of the target equipment is determined according to the performance utilization rate.
  2. 根据权利要求1所述的方法,其中,所述根据所述累计冲孔数和所述理论冲孔数确定性能稼动率,包括:The method according to claim 1, wherein said determining the performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes comprises:
    根据所述目标时段的时长、所述累计冲孔数和所述理论冲孔数确定性能稼动率。A performance utilization rate is determined according to the duration of the target period, the accumulated number of punching holes and the theoretical number of punching holes.
  3. 根据权利要求1或2所述的方法,其中,所述获取目标时段内所述目标设备的累计冲孔数,包括:The method according to claim 1 or 2, wherein said acquiring the cumulative number of punching holes of said target device within a target period comprises:
    获取所述目标设备的实际冲速;Acquiring the actual speed of the target device;
    针对所述目标时段内的一秒钟,根据所述实际冲速、模具步数、模具列数和模具孔数确定当前冲孔数;For one second in the target time period, determine the current number of punching holes according to the actual punching speed, the number of mold steps, the number of mold columns and the number of mold holes;
    根据所述当前冲孔数确定所述目标时段内所述目标设备的累计冲孔数。The cumulative number of punching holes of the target device within the target time period is determined according to the current number of punching holes.
  4. 根据权利要求1至3任意一项所述的方法,其中,所述方法还包括:The method according to any one of claims 1 to 3, wherein the method further comprises:
    根据所述目标设备的状态确定开机时长和运行时长,所述状态包括停机状态、待机状态和运行状态;Determine the power-on time and running time according to the state of the target device, and the state includes a shutdown state, a standby state and a running state;
    根据所述开机时长和所述运行时长确定时间稼动率。A time utilization rate is determined according to the boot time and the running time.
  5. 根据权利要求4所述的方法,其中,所述根据所述性能稼动率确定设备综合效率,包括:The method according to claim 4, wherein said determining the overall equipment efficiency according to said performance utilization rate comprises:
    获取合格品率;Obtain qualified product rate;
    根据所述性能稼动率、所述时间稼动率和所述合格品率确定设备综合效率。The overall equipment efficiency is determined according to the performance utilization rate, the time utilization rate and the qualified product rate.
  6. 根据权利要求1至5任意一项所述的方法,其中,所述方法还包括:The method according to any one of claims 1 to 5, wherein the method further comprises:
    若所述状态为运行状态,且实际冲片数等于设定冲片数,且实际冲片数增长,冲压片的产量增加1。If the state is the running state, and the actual number of punched sheets is equal to the set number of punched sheets, and the actual number of punched sheets increases, the output of punched sheets increases by 1.
  7. 一种设备性能的确定装置,所述装置包括:第一获取单元、第二获取单元、第一确定单元和第二确定单元;An apparatus for determining equipment performance, the apparatus comprising: a first acquiring unit, a second acquiring unit, a first determining unit, and a second determining unit;
    所述第一获取单元,设置为获取目标设备的理论冲孔数,所述理论冲孔数是根据模具工艺参数确定的;The first acquisition unit is configured to acquire the theoretical number of punching holes of the target equipment, and the theoretical number of punching holes is determined according to the mold process parameters;
    所述第二获取单元,设置为获取目标时段内所述目标设备的累计冲孔数;The second acquisition unit is configured to acquire the cumulative number of punching holes of the target device within the target period;
    所述第一确定单元,设置为根据所述累计冲孔数和所述理论冲孔数确定性能稼动率;The first determining unit is configured to determine a performance utilization rate according to the accumulated number of punching holes and the theoretical number of punching holes;
    所述第二确定单元,设置为根据所述性能稼动率确定所述目标设备的设备综合效率。The second determination unit is configured to determine the overall equipment efficiency of the target equipment according to the performance utilization rate.
  8. 根据权利要求7所述的装置,其中,所述第一确定单元,还用于根据所述目标时段的时长、所述累计冲孔数和所述理论冲孔数确定性能稼动率。The device according to claim 7, wherein the first determining unit is further configured to determine a performance utilization rate according to the duration of the target period, the accumulated number of punching holes, and the theoretical number of punching holes.
  9. 根据权利要求7或8所述的装置,其中,所述第二获取单元,还用于获取所述目标设备的实际冲速;针对所述目标时段内的一秒钟,根据所述实际冲速、模具步数、模具列数和模具孔数确定当前冲孔数;根据所述当前冲孔数确定所述目标时段内所述目标设备的累计冲孔数。The device according to claim 7 or 8, wherein the second acquisition unit is further configured to acquire the actual speed of the target device; for one second within the target period, according to the actual speed , the number of mold steps, the number of mold columns and the number of mold holes determine the current number of punching holes; determine the cumulative number of punching holes of the target device within the target period according to the current number of punching holes.
  10. 根据权利要求7至9任意一项所述的装置,其中,所述装置还包括第三确定单元,设置为:The device according to any one of claims 7 to 9, wherein the device further comprises a third determining unit, configured to:
    根据所述目标设备的状态确定开机时长和运行时长,所述状态包括停机状态、待机状态和运行状态;根据所述开机时长和所述运行时长确定时间稼动率。Determine the power-on time and running time according to the state of the target device, and the state includes a shutdown state, a standby state and a running state; determine a time utilization rate according to the power-on time and the running time.
  11. 根据权利要求10所述的装置,其中,所述第二确定单元,设置为:The device according to claim 10, wherein the second determination unit is set to:
    获取合格品率;Obtain qualified product rate;
    根据所述性能稼动率、所述时间稼动率和所述合格品率确定设备综合效率。The overall equipment efficiency is determined according to the performance utilization rate, the time utilization rate and the qualified product rate.
  12. 根据权利要求7至11任意一项所述的装置,其中,所述装置还包括产量计算单元,设置为:The device according to any one of claims 7 to 11, wherein the device further comprises a yield calculation unit configured to:
    若所述状态为运行状态,且实际冲片数等于设定冲片数,且实际冲片数增长,冲压片的产量增加1。If the state is the running state, and the actual number of punched sheets is equal to the set number of punched sheets, and the actual number of punched sheets increases, the output of punched sheets increases by 1.
  13. 一种计算机设备,所述设备包括处理器以及存储器:A computer device comprising a processor and memory:
    所述存储器设置为存储程序代码,并将所述程序代码传输给所述处理器;the memory is configured to store program code and transmit the program code to the processor;
    所述处理器设置为根据所述程序代码中的指令执行权利要求1-6任意一项所述的方法。The processor is configured to execute the method according to any one of claims 1-6 according to instructions in the program code.
  14. 一种计算机可读存储介质,所述计算机可读存储介质设置为存储计算机程序,所述计算机程序设置为执行权利要求1至6任意一项所述的方法。A computer-readable storage medium configured to store a computer program, the computer program configured to execute the method according to any one of claims 1 to 6.
  15. 一种计算机程序产品,包括计算机程序或指令;当所述计算机程序或所述指令被处理器执行时,执行权利要求1至6任意一项所述的方法。A computer program product, comprising a computer program or an instruction; when the computer program or the instruction is executed by a processor, the method according to any one of claims 1 to 6 is performed.
PCT/CN2022/106542 2022-01-05 2022-07-19 Equipment performance determination method and related apparatus WO2023130710A1 (en)

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CN114418364A (en) * 2022-01-05 2022-04-29 青岛海尔科技有限公司 Method for determining equipment performance and related device
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