WO2023130621A1 - Circuit board assembly, battery, and electric device - Google Patents

Circuit board assembly, battery, and electric device Download PDF

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Publication number
WO2023130621A1
WO2023130621A1 PCT/CN2022/088470 CN2022088470W WO2023130621A1 WO 2023130621 A1 WO2023130621 A1 WO 2023130621A1 CN 2022088470 W CN2022088470 W CN 2022088470W WO 2023130621 A1 WO2023130621 A1 WO 2023130621A1
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WO
WIPO (PCT)
Prior art keywords
circuit board
waterproof cover
connector
fixing plate
arm
Prior art date
Application number
PCT/CN2022/088470
Other languages
French (fr)
Chinese (zh)
Inventor
甘卫锋
郑陈铃
王冲
高宇
陈智明
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2023130621A1 publication Critical patent/WO2023130621A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/519Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising printed circuit boards [PCB]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of batteries, in particular to a circuit board assembly, a battery and an electrical device.
  • the power battery is usually composed of multiple battery modules, and the battery module is composed of multiple battery cells.
  • the power battery uses the circuit board to sample the battery cells in the battery module to monitor the working conditions of the battery cells in real time.
  • the voltage signal and temperature signal collected by the circuit board are transmitted to the external monitoring mechanism through the connector.
  • the electrical connection between the connector and the circuit board is realized by welding.
  • the prior art uses waterproof glue to completely wrap the connecting portion.
  • the area for dispensing glue in the above method is large, resulting in high manufacturing cost and low production efficiency. Therefore, how to reduce the cost of waterproofing at the connection between the connector and the circuit board has become an urgent problem to be solved.
  • the present application provides a circuit board assembly, a battery and an electrical device, which can effectively realize waterproof between the connector and the circuit board, and have low manufacturing cost.
  • the present application provides a circuit board assembly, including a flexible circuit board, a connector, a fixing plate and a waterproof cover.
  • the connector includes a connector body and a connection part, and the connector body is electrically connected to the flexible circuit board through the connection part.
  • the fixed board is connected with the flexible circuit board.
  • the waterproof cover is connected with the fixing plate and the connector, and covers the connecting part and at least part of the fixing plate.
  • a waterproof cover is installed on the connection part of the circuit board assembly, and the waterproof cover completely covers the connection part and at least part of the fixing plate.
  • the flexible circuit board includes a flexible circuit board body and a bent portion connected to the flexible circuit board body.
  • the bending part includes a first arm, a second arm and a bending area, the first arm is connected to the main body of the flexible circuit board, and the bending area is connected to the first arm and the second arm.
  • a part of the fixing plate is arranged in the bending part and fits with the first arm and the second arm.
  • the connector is arranged on a side of the second arm away from the fixing plate.
  • the waterproof cover is arranged on the side of the fixing plate close to the second arm.
  • the bending design of the flexible circuit board forms a bent portion for accommodating the fixing board, so that the connection between the fixing board and the flexible circuit board is more firm.
  • the setting of the fixing plate is convenient for installing the waterproof cover on the flexible circuit board.
  • a drainage groove is provided on the surface of the fixing plate located in the waterproof cover, and at least one drainage hole penetrating through the fixing plate is provided in the drainage groove.
  • the condensed water generated inside the waterproof cover can be collected by setting the drainage groove, and the drainage hole can discharge the accumulated water in the drainage groove in time.
  • due to the small size of the drain hole external water vapor will not enter the interior of the circuit board assembly through the drain hole.
  • the fixing plate is provided with a mounting hole
  • the waterproof cover is provided with an insertion part, and the insertion part is detachably connected to the installation hole.
  • the fixing of the waterproof cover in the second direction is realized through the fixed connection between the installation hole and the socket part.
  • a rib is provided on the side of the connector body away from the second arm, and a step is formed inside the waterproof cover, and the step is engaged with the rib to limit the position of the waterproof cover in a direction parallel to the fixing plate.
  • the first direction moves away from the connector.
  • the engagement between the rib and the stepped portion makes the connection between the waterproof cover and the connector main body stronger, and limits the movement of the waterproof cover in the first direction.
  • the stepped portion abuts against a side of the connector body away from the second arm.
  • the close fit between the stepped portion and the main body of the connector can effectively prevent water vapor from entering the interior of the waterproof cover from the connection interface between the two.
  • the existence of the gap can prevent the waterproof cover from being lifted up by the rib, thereby effectively improving the sealing performance of the connection between the rib and the step portion.
  • an abutting portion parallel to the fixing plate is provided inside the waterproof cover, and a stopper is provided on the end surface of the connector body facing the inside of the waterproof cover, and the stopper abuts against the abutting portion to limit the waterproof
  • the cover moves away from the fixed plate in a second direction perpendicular to the fixed plate.
  • a block is provided on the end surface of the connector body, and a slot is provided on the abutting portion, and the block engages with the slot to restrict the movement of the waterproof cover in the third direction parallel to the fixing plate.
  • the third direction is perpendicular to the first direction. The movement of the waterproof cover in the third direction is effectively restricted by providing the clamping block and the clamping slot, thereby improving the installation firmness of the waterproof cover.
  • the present application provides a battery, which includes the circuit board assembly of any one of the above embodiments.
  • the present application provides an electric device, which includes the battery in the above embodiment, and the battery is used to provide electric energy.
  • the circuit board assembly, battery, and electrical device provided in the embodiments of the present application by installing a waterproof cover on the flexible circuit board assembly, can effectively prevent external water vapor from entering the connection part, and avoid damage caused by water vapor between the connector and the circuit board assembly. Communication is abnormal.
  • the fixed plate is provided with drain grooves and drain holes, which can timely discharge the condensed water inside the circuit board assembly due to heat diffusion resistance.
  • the above-mentioned waterproof cover has a simple structure and is easy to manufacture, and not only can achieve a good waterproof sealing effect, but also has a lower cost than existing connector waterproof solutions.
  • FIG. 1 is a schematic structural view of a circuit board assembly disclosed in an embodiment of the present application
  • Fig. 2 is the sectional structural schematic diagram that Fig. 1 is made along A-A line;
  • Fig. 3 is a partial enlarged view at B of Fig. 2;
  • Fig. 4 is an exploded view of a circuit board assembly disclosed in an embodiment of the present application.
  • Fig. 5 is a partial structural schematic diagram of a circuit board assembly disclosed in an embodiment of the present application.
  • Fig. 6 is a schematic structural diagram of a waterproof cover disclosed in an embodiment of the present application.
  • Fig. 7 is a top view of a partial structure of a circuit board assembly disclosed in an embodiment of the present application.
  • Fig. 8 is a schematic diagram of assembly of a circuit board assembly disclosed in an embodiment of the present application.
  • multiple refers to more than two (including two), similarly, “multiple groups” refers to more than two groups (including two), and “multiple pieces” refers to More than two pieces (including two pieces).
  • a circuit board assembly is arranged in the battery module and/or the battery pack, so as to realize the collection of electrical signals and/or temperature signals of the battery cells.
  • BMS battery management control system
  • the main body of the connector is mounted on the circuit board assembly and electrically connected to the wires on the circuit board assembly.
  • the output end of the connector and the input end of the corresponding connector of the external device realize information interaction through plugging.
  • the connector and the flexible circuit board are connected together by welding, and the connecting portion of the two usually protrudes from the main body of the connector, that is, the connecting portion is exposed to the external environment.
  • the connecting portion is exposed to the external environment.
  • waterproof glue is used to cover the entire connecting portion to achieve waterproofing of the external environment.
  • this method requires dispensing and curing steps to complete, which increases the production process and reduces production efficiency.
  • the cost is higher.
  • a waterproof cover and a fixing plate can be provided on the circuit board assembly to realize the waterproof function.
  • a waterproof cover with an arc structure is provided, one end of the waterproof cover is installed on the connector, and the other end is installed on the fixing plate of the circuit board assembly, so that the waterproof cover completely covers the connecting part of the connector and the flexible circuit board .
  • Such a design isolates the connection part from the external environment and prevents moisture from dripping into the connection part.
  • the cost of installing the waterproof cover is lower.
  • the waterproof cover realizes the waterproofing to the outside, the waterproof cover hinders the heat dissipation inside the connector to a certain extent.
  • the temperature of the connector increases accordingly, so that the temperature of the gas in the enclosed space formed by the waterproof cover and the connector increases.
  • the external ambient temperature is low at this time, the above-mentioned high-temperature gas will condense on the inner wall of the waterproof cover to form condensed water.
  • the water droplets cannot be discharged from the inside of the waterproof cover in time, they may drop on the connection part and affect the signal transmission.
  • at least one drainage groove is arranged on the fixing plate to facilitate the accumulation of condensed water. At the same time, a drainage hole through the fixed plate is set on the drainage groove to discharge the accumulated condensed water in time.
  • the circuit board assembly of the present application is equipped with a waterproof cover on the connector, which effectively prevents external water droplets from entering the connection part, and is also equipped with drainage grooves and drainage holes to timely discharge the condensed water generated inside the connector.
  • the structure of the waterproof cover is simple and easy to manufacture, which can reduce the cost of waterproofing the connection between the connector and the flexible circuit board.
  • the circuit board assembly disclosed in the embodiments of the present application can be used in battery modules and battery packs, but not limited to. It can also be used in an electric device using the battery module and the battery pack disclosed in this application as a power source.
  • the electrical device may be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, and the like.
  • Electric toys can include stationary or mobile electric toys, such as game consoles, electric car toys, electric boat toys, and electric airplane toys, etc.
  • Spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
  • FIG. 1 is a schematic structural view of a circuit board assembly disclosed in an embodiment of the present application
  • FIG. 2 is a cross-section taken along line A-A in FIG. 1 Structural schematic diagram
  • Figure 3 is a partial enlarged view of Figure 2 at B
  • Figure 4 is an exploded view of a circuit board assembly disclosed in an embodiment of the application
  • Figure 5 is a partial structural diagram of a circuit board assembly disclosed in an embodiment of the application
  • Fig. 6 is a schematic structural view of a waterproof cover disclosed in an embodiment of the present application
  • Fig. 7 is a top view of a departmental structure of a circuit board assembly disclosed in an embodiment of the present application
  • Fig. 8 is a schematic view of a circuit board assembly disclosed in an embodiment of the present application Assembly schematic.
  • the X direction in the figure is the first direction
  • the Y direction is the second direction
  • the Z direction is the third direction.
  • the present application provides a circuit board assembly 10 , including a flexible circuit board 1 , a connector 2 , a fixing plate 3 and a waterproof cover 4 .
  • the connector 2 includes a connector body 21 and a connecting portion 22 , and the connector body 21 is electrically connected to the flexible circuit board 1 through the connecting portion 22 .
  • the fixing board 3 is connected with the flexible circuit board 1 .
  • the waterproof cover 4 is connected with the fixing board 3 and the connector 2 , and covers the connecting portion 22 and at least part of the fixing board 3 .
  • the circuit board assembly 10 is a component for transmitting electrical signals and/or temperature signals of battery cells in a battery module or battery pack.
  • the circuit board assembly 10 gradually replaces the upper wire harness of the traditional wire harness isolation board due to advantages such as high speed, multi-function, large capacity, small volume, and thinning.
  • the flexible circuit board 1 or circuit board is a provider of electrical connections for electronic components.
  • the flexible circuit board 1 makes the circuit miniaturized and intuitive, and plays an important role in mass production of fixed circuits and optimizing the layout of electrical appliances.
  • Flexible circuit board 1 is a highly reliable and flexible circuit board made of polyimide or polyester film as the base material. It has high wiring density, light weight, thin thickness and good bendability. specialty.
  • the working principle of the flexible circuit board 1 is to use the insulating material to isolate the conductive layer of the surface copper foil, so that the current flows along the pre-designed circuit in various components to achieve such as work, amplification, attenuation, modulation, demodulation, encoding, etc. and other functions.
  • Flexible printed circuit boards can be divided into single-sided, double-sided and multi-layer boards.
  • the surface layer and the inner layer conductor of the double-sided, multi-layer flexible circuit board 1 realize the electrical connection of the inner and outer layer circuits through metallization.
  • the functions of the flexible circuit board 1 can be divided into four types, which are lead wires, printed circuits, connectors and multi-functional integration systems.
  • one end of the wire on the flexible circuit board 1 is electrically connected to the busbar on the battery cell for collecting electrical signals and/or temperature signals on the busbar.
  • the other end of the wire is welded to the connector 2, and the collected signal is transmitted to the connector 2.
  • the output end of the above-mentioned connector 2 is mated with another connector connected to the outside of the battery module or battery pack (such as a battery management control system, BMS), so as to transmit the collected signal to the outside.
  • BMS battery management control system
  • the connector 2 is also called a connector, and refers to a component that connects two active devices and transmits current and/or signals between the two active devices. Specifically, a male connector with pins is installed on one active device, and a female connector with a jack is installed on the other active device. The male and female connectors of the connector can be plugged together to realize the connection of two active devices.
  • the connector 2 may be a male or a female.
  • the connector 2 is a female head with a socket.
  • the size of the connector 2 is set according to the size of the flexible circuit board 1 , which is not limited in the present application.
  • the connector 2 includes a connector body part 21 and a connecting part 22.
  • the connector body 21 is made of insulating material, such as nylon, polyester plastic, polycarbonate plastic and the like.
  • the connecting portion 22 is a component for electrically connecting the connector 2 and the flexible circuit board 1 .
  • the connecting part 22 is Z-shaped, and one end goes deep into the connector body 21, and is connected with the external equipment; Soldering together realizes the signal transmission between the flexible circuit board 1 and the connector 2 .
  • the connection part 22 can be made of metal alloy, such as brass, phosphor bronze, beryllium bronze and so on.
  • the fixing board 3 is also called a strengthening board, and is widely used in the flexible circuit board 1 of electronic products.
  • the fixing plate 3 mainly solves the flexibility of the flexible circuit board 1 , improves the strength of the connecting parts, and facilitates the overall assembly of the product.
  • the fixing plate 3 can be made of stainless steel, aluminum foil, polyester, polyimide, glass fiber, polytetrafluoroethylene, polycarbonate and other materials.
  • the waterproof cover 4 is a member capable of preventing external water droplets from entering the connection portion 22 .
  • Waterproof cover 4 can be made of materials such as polyester, polyimide, polycarbonate.
  • the shape of the waterproof cover 4 is not limited in the embodiment of the present application, as long as it can completely cover the connecting portion 22 .
  • the waterproof cover 4 is arc-shaped.
  • the waterproof cover 4 is installed on the connection part 22 of the circuit board set 10, and the waterproof cover 4 completely covers the connection part 22 and at least part of the fixing plate 3 .
  • Such a design effectively prevents external water droplets from entering the connecting portion 22 and avoids abnormal communication between the circuit board assembly 10 and the connector 2 .
  • a flexible circuit board 1 includes a flexible circuit board main body 11 and a bent portion 12 connected to the flexible circuit board main body 11 .
  • the bending part 12 includes a first arm 121 , a second arm 122 and a bending area 123 , the first arm 121 is connected with the FPC main body 11 , and the bending area 123 is connecting the first arm 121 and the second arm 122 .
  • a part of the fixing plate 3 is disposed in the bending portion 12 and attached to the first arm 121 and the second arm 122 .
  • the connector 2 is disposed on a side of the second arm 122 away from the fixing plate 3 .
  • the waterproof cover 4 is disposed on a side of the fixing plate 3 close to the second arm 122 .
  • the main body 11 of the flexible circuit board refers to the part connected to the battery module, and mainly includes two parts: lead lines (such as wires) and printed circuits.
  • the bent portion 12 refers to a portion with a receiving space formed by bending the end of the flexible circuit board 1 and extending in the horizontal direction (ie, the X direction).
  • the first arm 121 refers to the part where the bending part 12 is connected to the main body 11 of the flexible circuit board
  • the second arm 122 refers to the part where the bending part 12 is in contact with the connector 2
  • the bending area 123 is to connect the first arm 121 and the second arm 121. part of the second arm 122 .
  • the upper surface of the fixing plate 3 is connected to the lower surface of the second arm 122 .
  • the lower surface of the connector 2 is connected to the upper surface of the second arm 122 .
  • the above connection manner may be bonding, welding, etc., which is not limited in this embodiment of the present application.
  • the waterproof cover 4 is fixed through the mounting hole 33 on the upper surface of the fixing plate 3 .
  • the bending design of the flexible circuit board 1 forms a bent portion 12 for accommodating the fixing board 3 so that the connection between the fixing board 3 and the flexible circuit board 1 is more firm.
  • the setting of the fixing plate 3 is convenient for installing the waterproof cover 4 on the flexible circuit board 1 .
  • a drainage groove 31 is arranged on the surface of the fixing plate 3 located in the waterproof cover 4, and at least one penetrating fixing plate 3 is arranged in the drainage groove 31 The drainage hole 32.
  • the drainage groove 31 is a groove formed by indenting downward on the upper surface of the fixing plate 3 , and the shape of the drainage groove 31 may be a rectangle, a square, etc., which is not limited in this embodiment of the present application.
  • the depression depth of the drainage groove 31 is not limited in this application, but the drainage groove 31 cannot penetrate the fixing plate 3 .
  • there are three drainage grooves 31 and they are arranged on three sides of the contact surface between the fixing plate 3 and the end of the flexible circuit board 1 close to the flexible circuit board 1 .
  • the drainage grooves 31 arranged at intervals can accumulate condensed water generated in different positions inside the waterproof cover 4 .
  • the drainage hole 32 is a through hole provided in the drainage groove 31 , and the position, size and quantity of the drainage hole 32 are not limited in this application, as long as the water accumulated in the drainage groove 31 can be discharged.
  • the condensed water generated inside the waterproof cover 4 can be collected by setting the drainage groove 31 , and the drainage hole 32 can discharge the accumulated water in the drainage groove 31 in time.
  • the size of the drain hole 32 is small, external water vapor will not enter the interior of the circuit board assembly 10 through the drain hole 32 .
  • the fixing plate 3 is provided with a mounting hole 33
  • the waterproof cover 4 is provided with an insertion portion 41 .
  • the mounting hole 33 is detachably connected.
  • the mounting holes 33 are through holes or blind holes provided on the fixing plate 3 , and the number of the mounting holes 33 is set according to actual needs, which is not limited in this embodiment of the present application. Exemplarily, please continue to refer to FIG. 5 , there are two mounting holes 33 .
  • the mounting hole 33 is provided at one end close to the connecting portion 22 .
  • the insertion part 41 is a component for fixing the waterproof cover 4 in the Y direction, and the number, size and shape of the insertion part 41 are compatible with the installation hole 33, which is not limited in this application.
  • the insertion portion 41 is columnar and there are two in number.
  • the inserting part 41 can be made of polyester, polyimide, polycarbonate and other materials.
  • the connection between the socket part 41 and the mounting hole 33 can be interference fit, clearance fit, etc.
  • a plurality of insertion parts 41 can be arranged at intervals in the Z direction.
  • a plurality of installation holes 33 are provided on the fixed plate 3, and one insertion part 41 and one installation hole 33 are detachable. connect.
  • the insertion portion 41 is integrally formed with the waterproof cover 4 .
  • the waterproof cover 4 is fixed in the second direction through the fixed connection between the installation hole 33 and the socket part 41 .
  • a rib 211 is provided on the side of the connector body 21 away from the second arm 122 , and a stepped portion 42 is formed inside the waterproof cover 4 , and the stepped portion 42 is connected to the convex portion.
  • the rib 211 is snap-connected to limit the waterproof cover 4 from moving away from the connector 2 in a first direction parallel to the fixing plate 3 .
  • the X direction in the figure is the first direction
  • the Y direction is the second direction
  • the Z direction is the third direction.
  • the rib 211 refers to a convex portion formed by protruding upward from a part of the upper surface of the connector main body 21 as a whole.
  • the step portion 42 is a step-like structure formed by a part of the inner wall of the waterproof cover 4 being recessed upwards and formed with an unrecessed portion.
  • the recessed area of the step part 42 is in contact with the convex part of the rib 211, and the unrecessed part of the step part 42 is in contact with the non-protruding area of the connector body 21, thereby realizing the connection between the step part 42 and the rib 211. Snap connection.
  • the waterproof cover 4 moves away from the connector 2 in the first direction (that is, the X direction in the figure), due to the existence of the rib 211, the movement of the waterproof cover 4 is restricted, thereby improving the installation of the waterproof cover 4 Firmness.
  • the engagement between the rib 211 and the step portion 42 makes the connection between the waterproof cover 4 and the connector main body 21 stronger, and limits the movement of the waterproof cover 4 in the first direction.
  • the stepped portion 42 abuts against the side of the connector body 21 away from the second arm 122 .
  • the step portion 42 abuts against the side of the connector body 21 away from the second arm 122" means that the waterproof cover 4 presses the step portion 42 against the upper surface of the connector body 21 due to the action of gravity, and the two are in contact. There is no gap.
  • the close fit between the step portion 42 and the connector main body 21 can effectively prevent water droplets from entering the interior of the waterproof cover 4 from the connection interface.
  • the existence of the gap 43 can prevent the waterproof cover 4 from being lifted up by the rib 211 , thereby effectively improving the sealing performance of the connection between the rib 211 and the stepped portion 42 .
  • FIG. 2 , FIG. 5 and FIG. 6 there is also an abutting portion 44 parallel to the fixing plate 3 inside the waterproof cover 4 , and the end surface of the connector body 21 facing the inside of the waterproof cover 4 is provided with The stopper portion 212 abuts against the abutment portion 44 to limit the waterproof cover 4 from moving away from the fixed plate 3 in a second direction perpendicular to the fixed plate 3 .
  • the X direction in the figure is the first direction
  • the Y direction is the second direction
  • the Z direction is the third direction.
  • the abutting portion 44 is a component for fixing the waterproof cover 4 in the X direction, and the size, shape and quantity of the abutting portion 44 are set according to actual application scenarios, which is not limited in this application.
  • the abutting portion 44 can be made of polyester, polyimide, polycarbonate and other materials.
  • the contact portion 44 is integrally formed with the waterproof cover 4 .
  • the stop portion 212 is an accommodating portion formed by inwardly indenting the connector main body 21 in the X direction.
  • the size, shape and quantity of the stopper portion 212 are adapted to the abutment portion 44 , which is not limited in the present application.
  • the connection between the abutment portion 44 and the stopper portion 212 may be interference fit, clearance fit, etc.
  • the fixing of the waterproof cover 4 in the first direction is realized and the movement of the waterproof cover 4 in the second direction is effectively restricted by providing the abutting portion 44 and the stopper portion 212 .
  • a block 213 is also provided on the end surface of the connector body 21 , and a slot 45 is provided on the abutting portion 44 , and the block 213 is engaged with the slot 45 , so as to limit the movement of the waterproof cover 4 along a third direction parallel to the fixing plate 3 , and the third direction is perpendicular to the first direction.
  • the X direction in the figure is the first direction
  • the Y direction is the second direction
  • the Z direction is the third direction.
  • the locking block 213 is a block structure disposed in the middle of the stop portion 212 .
  • the locking groove 45 is a groove formed in the middle of the abutting portion 44 .
  • the position, size and shape of the locking block 213 are adapted to the locking slot 45, which is not limited in this embodiment of the present application.
  • the locking block 213 is in contact with the locking slot 45 .
  • the movement of the locking groove 45 is hindered by the block 213 , thereby restricting further movement of the waterproof cover 4 , thereby improving the installation firmness of the waterproof cover 4 in the Z direction.
  • the movement of the waterproof cover 4 in the third direction is effectively restricted by setting the locking block 213 and the locking groove 45 , thereby improving the installation firmness of the waterproof cover 4 .
  • the present application provides a circuit board assembly 10, please continue to refer to FIG.
  • the sectional view after assembly can therefore reflect the assembly details of the waterproof cover 4 .
  • the arc-shaped waterproof cover 4 completely covers the connecting portion 22, effectively preventing the entry of external water vapor.
  • the end of the connector 2 away from the connecting portion 22 is provided with a socket, which can be mated with a connector with corresponding pins on the battery management system, so as to transmit the signal collected by the circuit board assembly 10 to the outside.
  • connection between the insertion part 41 of the waterproof cover 4 and the installation hole 33 at the corresponding position of the fixed plate 3, and the engagement between the rib 211 of the connector 2 and the step part 42 realizes the waterproof cover 4 in the Y direction. fixed.
  • connection of the abutting portion 44 and the stopper portion 212 realizes the fixing of the waterproof cover 4 in the X direction and the limitation in the Y direction.
  • the locking slot 45 on the waterproof cover 4 is inserted into the locking block 213 on the connector 2 to realize the position limitation of the waterproof cover 4 in the Z direction.
  • the waterproof cover 4 can be firmly assembled on the fixing plate 3 and the connector 2 .
  • the waterproof cover 4 hinders the heat diffusion inside the connector 2 to a certain extent, the gas in the inner space of the waterproof cover 4 may condense to form water droplets, thereby causing the signal transmission failure of the connecting portion 22 .
  • a drain groove 31 for accumulating condensed water and a drain hole 32 for discharging condensed water are provided on the fixing plate 3. Due to the small size of the drain hole 32 , external water vapor will not enter the interior of the waterproof cover 4 through the drain hole 32 .
  • the waterproof cover 4 provided by the embodiment of the present application has a simple structure, is easy to manufacture, and reduces the waterproof cost of the joint between the connector 2 and the flexible circuit board 1 .
  • a battery which includes the circuit board assembly 10 of any one of the above-mentioned embodiments.
  • the circuit board assembly 10 is electrically connected to the battery cells in the battery, and transmits the electrical signal and/or temperature signal of the battery cells to the battery management system
  • the waterproof cover 4 is installed on the connecting portion 22 of the circuit board assembly 10 , and the waterproof cover 4 completely covers the connecting portion 22 .
  • Such a design effectively prevents external water droplets from entering the connecting portion 22 and avoids abnormal communication between the flexible circuit board 1 and the connector 2 .
  • an electric device which includes the battery in the above embodiment, and the battery is used to provide electric energy.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

Embodiments of the present application provide a circuit board assembly, a battery, and an electric device. The circuit board assembly of the present application comprises a flexible circuit board, a connector, a fixing plate, and a waterproof cover. The connector comprises a connector main body and a connecting part. The connector main body is electrically connected to the flexible circuit board by means of the connecting part. The fixing plate is connected to the flexible circuit board. The waterproof cover is connected to the fixing plate and the connector and covers the connecting part and at least part of the fixing plate. By means of such design, external water drops are effectively prevented from entering the connecting part, and abnormal communication between the circuit board assembly and the connector is avoided.

Description

线路板组件、电池及用电装置Circuit board assembly, battery and electrical device
相关申请的交叉引用Cross References to Related Applications
本申请要求享有于2022年01月06日提交的名称为“线路板组件、电池及用电装置”的中国专利申请202220025739.8的优先权,该申请的全部内容通过引用并入本文中。This application claims priority to the Chinese patent application 202220025739.8 filed on January 06, 2022, entitled "Circuit Board Components, Batteries, and Electrical Devices", the entire content of which is incorporated herein by reference.
技术领域technical field
本申请涉及电池技术领域,特别是涉及一种线路板组件、电池及用电装置。The present application relates to the technical field of batteries, in particular to a circuit board assembly, a battery and an electrical device.
背景技术Background technique
近年来电动车辆的蓬勃发展,为了满足电动汽车大功率的应用场合,动力电池通常由多个电池模块组成,电池模块由多个电池单体组成。动力电池采用线路板对电池模块中的电池单体进行采样,以实时监测电池单体的工作情况。线路板采集的电压信号和温度信号通过连接器传递至外部的监测机构。With the vigorous development of electric vehicles in recent years, in order to meet the high-power applications of electric vehicles, the power battery is usually composed of multiple battery modules, and the battery module is composed of multiple battery cells. The power battery uses the circuit board to sample the battery cells in the battery module to monitor the working conditions of the battery cells in real time. The voltage signal and temperature signal collected by the circuit board are transmitted to the external monitoring mechanism through the connector.
目前,连接器与线路板通过焊接的方式实现电连接。为了有效实现两者连接部的防水,现有技术采用防水胶将连接部完全包裹。然而,上述方法点胶的区域面积大,使得制造成本高、生产效率低。因此,如何降低连接器与线路板连接处的防水成本成为了亟待解决的问题。At present, the electrical connection between the connector and the circuit board is realized by welding. In order to effectively realize the waterproofing of the connecting portion of the two, the prior art uses waterproof glue to completely wrap the connecting portion. However, the area for dispensing glue in the above method is large, resulting in high manufacturing cost and low production efficiency. Therefore, how to reduce the cost of waterproofing at the connection between the connector and the circuit board has become an urgent problem to be solved.
发明内容Contents of the invention
鉴于上述问题,本申请提供了一种线路板组件、电池以及用电装置,能够有效实现连接器与线路板之间的防水,并且制造成本低。In view of the above problems, the present application provides a circuit board assembly, a battery and an electrical device, which can effectively realize waterproof between the connector and the circuit board, and have low manufacturing cost.
第一方面,本申请提供了一种线路板组件,包括柔性线路板、连接 器、固定板和防水罩。连接器包括连接器主体和连接部,连接器主体通过连接部与柔性线路板电连接。固定板与柔性线路板连接。防水罩与固定板和连接器连接,并覆盖连接部和至少部分固定板。In a first aspect, the present application provides a circuit board assembly, including a flexible circuit board, a connector, a fixing plate and a waterproof cover. The connector includes a connector body and a connection part, and the connector body is electrically connected to the flexible circuit board through the connection part. The fixed board is connected with the flexible circuit board. The waterproof cover is connected with the fixing plate and the connector, and covers the connecting part and at least part of the fixing plate.
本申请实施例的技术方案中,在线路板组件的连接部安装防水罩,并使防水罩完全覆盖连接部和至少部分固定板。这样的设计有效防止了外部的水汽进入连接部,避免了线路板组件与连接器的通信异常。In the technical solution of the embodiment of the present application, a waterproof cover is installed on the connection part of the circuit board assembly, and the waterproof cover completely covers the connection part and at least part of the fixing plate. Such a design effectively prevents external water vapor from entering the connection portion, and avoids abnormal communication between the circuit board assembly and the connector.
在一些实施例中,柔性线路板包括柔性线路板主体和与柔性线路板主体连接的弯折部。弯折部包括第一臂、第二臂和弯折区,第一臂与柔性线路板主体连接,弯折区连接第一臂和第二臂。固定板的一部分设置于弯折部内并与第一臂和第二臂贴合。连接器设置在第二臂的远离固定板的一侧。防水罩设置在固定板的靠近第二臂的一侧。柔性线路板的弯折设计形成了容纳固定板的弯折部,使得固定板与柔性线路板的连接更加牢固。固定板的设置便于在柔性线路板上安装防水罩。In some embodiments, the flexible circuit board includes a flexible circuit board body and a bent portion connected to the flexible circuit board body. The bending part includes a first arm, a second arm and a bending area, the first arm is connected to the main body of the flexible circuit board, and the bending area is connected to the first arm and the second arm. A part of the fixing plate is arranged in the bending part and fits with the first arm and the second arm. The connector is arranged on a side of the second arm away from the fixing plate. The waterproof cover is arranged on the side of the fixing plate close to the second arm. The bending design of the flexible circuit board forms a bent portion for accommodating the fixing board, so that the connection between the fixing board and the flexible circuit board is more firm. The setting of the fixing plate is convenient for installing the waterproof cover on the flexible circuit board.
在一些实施例中,位于防水罩内的固定板的表面上设有排水槽,排水槽内设有至少一个贯通固定板的排水孔。通过设置排水槽能够汇集防水罩内部产生的冷凝水,排水孔能够将排水槽内的积水及时排出。此外,由于排水孔尺寸较小,因此外部的水汽不会通过排水孔进入到线路板组件内部。In some embodiments, a drainage groove is provided on the surface of the fixing plate located in the waterproof cover, and at least one drainage hole penetrating through the fixing plate is provided in the drainage groove. The condensed water generated inside the waterproof cover can be collected by setting the drainage groove, and the drainage hole can discharge the accumulated water in the drainage groove in time. In addition, due to the small size of the drain hole, external water vapor will not enter the interior of the circuit board assembly through the drain hole.
在一些实施例中,固定板上设有安装孔,防水罩上设有插接部,插接部与安装孔可拆卸连接。通过安装孔与插接部的固定连接,实现了防水罩在第二方向上的固定。In some embodiments, the fixing plate is provided with a mounting hole, and the waterproof cover is provided with an insertion part, and the insertion part is detachably connected to the installation hole. The fixing of the waterproof cover in the second direction is realized through the fixed connection between the installation hole and the socket part.
在一些实施例中,连接器主体的远离第二臂的侧面上设有凸棱,防水罩的内部形成有台阶部,台阶部与凸棱卡合连接,以限制防水罩在平行于固定板的第一方向朝离开连接器的方向移动。凸棱与台阶部之间的卡接使得防水罩与连接器主体之间的连接更加牢固,限制了防水罩在第一方向 上的移动。In some embodiments, a rib is provided on the side of the connector body away from the second arm, and a step is formed inside the waterproof cover, and the step is engaged with the rib to limit the position of the waterproof cover in a direction parallel to the fixing plate. The first direction moves away from the connector. The engagement between the rib and the stepped portion makes the connection between the waterproof cover and the connector main body stronger, and limits the movement of the waterproof cover in the first direction.
在一些实施例中,台阶部与连接器主体的远离第二臂的侧面相抵接。台阶部与连接器主体的紧密贴合能够有效防止水汽从两者的连接界面处进入防水罩内部。In some embodiments, the stepped portion abuts against a side of the connector body away from the second arm. The close fit between the stepped portion and the main body of the connector can effectively prevent water vapor from entering the interior of the waterproof cover from the connection interface between the two.
在一些实施例中,凸棱与防水罩的内表面之间设有间隙。间隙的存在能够防止防水罩被凸棱顶起,进而有效提高了凸棱与台阶部之间的连接密封性。In some embodiments, there is a gap between the rib and the inner surface of the waterproof cover. The existence of the gap can prevent the waterproof cover from being lifted up by the rib, thereby effectively improving the sealing performance of the connection between the rib and the step portion.
在一些实施例中,防水罩内还设有平行于固定板的抵接部,连接器主体的朝向防水罩内部的端面设有止挡部,止挡部与抵接部相抵接,以限制防水罩在垂直于固定板的第二方向朝离开固定板的方向移动。通过设置抵接部和止挡部,实现了防水罩在第一方向上的固定,并且有效限制了防水罩在第二方向上的移动。In some embodiments, an abutting portion parallel to the fixing plate is provided inside the waterproof cover, and a stopper is provided on the end surface of the connector body facing the inside of the waterproof cover, and the stopper abuts against the abutting portion to limit the waterproof The cover moves away from the fixed plate in a second direction perpendicular to the fixed plate. By providing the abutting portion and the stop portion, the waterproof cover is fixed in the first direction, and the movement of the waterproof cover in the second direction is effectively restricted.
在一些实施例中,连接器主体的端面上还设有卡块,抵接部上设有卡槽,卡块与卡槽卡接配合,以限制防水罩在平行于固定板的第三方向移动,第三方向垂直于第一方向。通过设置卡块和卡槽,有效限制了防水罩在第三方向上的移动,进而提高了防水罩安装牢固性。In some embodiments, a block is provided on the end surface of the connector body, and a slot is provided on the abutting portion, and the block engages with the slot to restrict the movement of the waterproof cover in the third direction parallel to the fixing plate. , the third direction is perpendicular to the first direction. The movement of the waterproof cover in the third direction is effectively restricted by providing the clamping block and the clamping slot, thereby improving the installation firmness of the waterproof cover.
第二方面,本申请提供了一种电池,其包括上述任一实施例的线路板组件。In a second aspect, the present application provides a battery, which includes the circuit board assembly of any one of the above embodiments.
第三方面,本申请提供了一种用电装置,其包括上述实施例中的电池,上述电池用于提供电能。In a third aspect, the present application provides an electric device, which includes the battery in the above embodiment, and the battery is used to provide electric energy.
本申请实施方式提供的线路板组件、电池及用电装置,通过在柔性的线路板组件上安装防水罩,有效防止了外部的水汽进入连接部,避免了连接器与线路板组件因水汽引起的通信异常。同时在固定板上设有排水槽和排水孔能够及时将线路板组件内部因热扩散受阻产生的冷凝水排出。上述防水罩的结构简单,便于制造,不仅可以到达良好的防水密封效果,而 且相较于现有的连接器防水方案,成本更低。The circuit board assembly, battery, and electrical device provided in the embodiments of the present application, by installing a waterproof cover on the flexible circuit board assembly, can effectively prevent external water vapor from entering the connection part, and avoid damage caused by water vapor between the connector and the circuit board assembly. Communication is abnormal. At the same time, the fixed plate is provided with drain grooves and drain holes, which can timely discharge the condensed water inside the circuit board assembly due to heat diffusion resistance. The above-mentioned waterproof cover has a simple structure and is easy to manufacture, and not only can achieve a good waterproof sealing effect, but also has a lower cost than existing connector waterproof solutions.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments of the present application. Obviously, the accompanying drawings described below are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on the accompanying drawings on the premise of not paying creative efforts.
图1是本申请一实施例公开的线路板组件的结构示意图;FIG. 1 is a schematic structural view of a circuit board assembly disclosed in an embodiment of the present application;
图2是图1沿A-A线作出的剖面结构示意图;Fig. 2 is the sectional structural schematic diagram that Fig. 1 is made along A-A line;
图3是图2在B处的局部放大图;Fig. 3 is a partial enlarged view at B of Fig. 2;
图4是本申请一实施例公开的线路板组件的爆炸图;Fig. 4 is an exploded view of a circuit board assembly disclosed in an embodiment of the present application;
图5是本申请一实施例公开的线路板组件的部分结构示意图;Fig. 5 is a partial structural schematic diagram of a circuit board assembly disclosed in an embodiment of the present application;
图6是本申请一实施例公开的防水罩的结构示意图;Fig. 6 is a schematic structural diagram of a waterproof cover disclosed in an embodiment of the present application;
图7是本申请一实施例公开的线路板组件的部分结构的俯视图;Fig. 7 is a top view of a partial structure of a circuit board assembly disclosed in an embodiment of the present application;
图8是本申请一实施例公开的线路板组件的装配示意图;Fig. 8 is a schematic diagram of assembly of a circuit board assembly disclosed in an embodiment of the present application;
在附图中,附图并未按照实际的比例绘制。In the drawings, the drawings are not drawn to scale.
标记说明:10-线路板组件;1-柔性线路板;11-柔性线路板主体;12-弯折部;121-第一臂;122-第二臂;123-弯折区;2-连接器;21-连接器主体;211-凸棱;212-止挡部;213-卡块;22-连接部;3-固定板;31-排水槽;32-排水孔;33-安装孔;4-防水罩;41-插接部;42-台阶部;43-间隙;44-抵接部;45-卡槽;X-第一方向;Y-第二方向;Z-第三方向。Marking description: 10-circuit board assembly; 1-flexible circuit board; 11-flexible circuit board main body; 12-bending part; 121-first arm; 122-second arm; 123-bending area; 2-connector ;21-connector main body; 211-convex rib; 212-stopper; 213-block; 22-connection; 3-fixed plate; 31-drainage groove; Waterproof cover; 41-socket part; 42-step part; 43-gap; 44-contact part; 45-card slot; X-first direction; Y-second direction; Z-third direction.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and should not be understood as indicating or implying relative importance or implicitly indicating the number, specificity, or specificity of the indicated technical features. Sequence or primary-secondary relationship. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiment of the present application, the term "and/or" is only a kind of association relationship describing associated objects, which means that there may be three kinds of relationships, such as A and/or B, which may mean: A exists alone, and A exists at the same time and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), similarly, "multiple groups" refers to more than two groups (including two), and "multiple pieces" refers to More than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical" "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential", etc. indicate the orientation or positional relationship based on the drawings Orientation or positional relationship is only for the convenience of describing the embodiment of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as an implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a fixed connection. Disassembled connection, or integration; it can also be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
目前,从市场形势的发展来看,动力电池的应用越加广泛。随着动力电池应用领域的不断扩大,其市场的需求量也在不断地扩增。为了满足一些诸如电动车辆等的大功率应用场合的实际需求,多个电池单体通过串联和/或并联在一起组成电池模块,多个电池模块再组合成电池包,随后将电池包装入用电装置中。随着技术的发展,电池模块这个层次可以被省略,也即,直接由电池单体形成电池包。At present, judging from the development of the market situation, the application of power batteries is becoming more and more extensive. With the continuous expansion of power battery application fields, its market demand is also constantly expanding. In order to meet the actual needs of some high-power applications such as electric vehicles, multiple battery cells are connected in series and/or in parallel to form a battery module. device. With the development of technology, the level of the battery module can be omitted, that is, the battery pack is formed directly from the battery cells.
电池模块和电池包中的电池单体的安全性能直接影响到整个动力电池的安全性,因此需要对电池单体的工作状况进行实时的监测。通常,在电池模块和/或电池包中设置线路板组件,以此来实现对电池单体的电信号和/或温度信号的采集。在采样过程中,为了实现电池模块和/或电池包内部的线路板组件与外界(如电池管理控制系统,BMS)的信息交互,需要在线路板组件上设置连接器。一方面,连接器的主体安装在线路板组件 上,并与线路板组件上的导线形成电连接。另一方面,连接器的输出端与外界设备对应连接器的输入端通过插接实现信息的交互。The safety performance of battery cells in battery modules and battery packs directly affects the safety of the entire power battery, so real-time monitoring of the working conditions of battery cells is required. Usually, a circuit board assembly is arranged in the battery module and/or the battery pack, so as to realize the collection of electrical signals and/or temperature signals of the battery cells. During the sampling process, in order to realize the information interaction between the circuit board components inside the battery module and/or battery pack and the outside world (such as battery management control system, BMS), it is necessary to set a connector on the circuit board components. In one aspect, the main body of the connector is mounted on the circuit board assembly and electrically connected to the wires on the circuit board assembly. On the other hand, the output end of the connector and the input end of the corresponding connector of the external device realize information interaction through plugging.
本申请人注意到,连接器与柔性线路板之间通过焊接连接在一起,而两者的连接部通常凸出于连接器的主体部分,即连接部裸露在外部环境中。这样一来,当环境潮湿时,外部的水滴可能滴落在连接部上,从而影响信号的传输。为此,现有技术通过防水胶包覆整个连接部以实现对外部环境的防水。但是,这种方式需要点胶、固化步骤来完成,增加了生产工序,降低了生产效率。此外,由于点胶区域的面积较大,因此成本较高。The applicant noticed that the connector and the flexible circuit board are connected together by welding, and the connecting portion of the two usually protrudes from the main body of the connector, that is, the connecting portion is exposed to the external environment. In this way, when the environment is humid, external water droplets may drop on the connection part, thereby affecting signal transmission. For this reason, in the prior art, waterproof glue is used to cover the entire connecting portion to achieve waterproofing of the external environment. However, this method requires dispensing and curing steps to complete, which increases the production process and reduces production efficiency. In addition, due to the larger area of the dispensing area, the cost is higher.
为了解决连接器防水成本高的问题,申请人研究发现,可以在线路板组件上设置防水罩和固定板实现防水功能。具体为提供了一种弧形结构的防水罩,上述防水罩的一端安装在连接器上,另一端安装在线路板组件的固定板上,使得防水罩完全覆盖连接器与柔性线路板的连接部。这样的设计,将连接部与外部环境隔绝,防止水分滴入连接部。相较于现有包覆防水胶的方式,安装防水罩的成本更低。In order to solve the problem of high cost of waterproofing the connector, the applicant has found through research that a waterproof cover and a fixing plate can be provided on the circuit board assembly to realize the waterproof function. Specifically, a waterproof cover with an arc structure is provided, one end of the waterproof cover is installed on the connector, and the other end is installed on the fixing plate of the circuit board assembly, so that the waterproof cover completely covers the connecting part of the connector and the flexible circuit board . Such a design isolates the connection part from the external environment and prevents moisture from dripping into the connection part. Compared with the existing method of covering waterproof glue, the cost of installing the waterproof cover is lower.
申请人进一步研究发现,在这样的线路板组件中,虽然通过防水罩实现了对外部的防水,但是防水罩在一定程度上阻碍了连接器内部的热量扩散。如此一来,当电池模块和/或电池包的温度较高时,连接器的温度随之升高,使得防水罩与连接器组成的密闭空间内的气体温度升高。若此时外部环境温度较低,则上述高温气体在防水罩的内壁上发生冷凝形成冷凝水,如果水滴不能及时从防水罩内部排出可能会滴落在连接部上,影响信号的传输。基于以上考虑,在固定板上设置至少一个排水槽,便于蓄积冷凝水。同时在排水槽上开设贯通固定板的排水孔,以将蓄积的冷凝水及时排出。The applicant further researched and found that in such a circuit board assembly, although the waterproof cover realizes the waterproofing to the outside, the waterproof cover hinders the heat dissipation inside the connector to a certain extent. In this way, when the temperature of the battery module and/or the battery pack is high, the temperature of the connector increases accordingly, so that the temperature of the gas in the enclosed space formed by the waterproof cover and the connector increases. If the external ambient temperature is low at this time, the above-mentioned high-temperature gas will condense on the inner wall of the waterproof cover to form condensed water. If the water droplets cannot be discharged from the inside of the waterproof cover in time, they may drop on the connection part and affect the signal transmission. Based on the above considerations, at least one drainage groove is arranged on the fixing plate to facilitate the accumulation of condensed water. At the same time, a drainage hole through the fixed plate is set on the drainage groove to discharge the accumulated condensed water in time.
本申请的线路板组件在连接器上安装防水罩,有效防止了外部的水滴进入连接部,同时设有排水槽和排水孔能够及时排出连接器内部产生的 冷凝水。防水罩的结构简单,便于制造,可以降低连接器与柔性线路板连接处的防水成本。The circuit board assembly of the present application is equipped with a waterproof cover on the connector, which effectively prevents external water droplets from entering the connection part, and is also equipped with drainage grooves and drainage holes to timely discharge the condensed water generated inside the connector. The structure of the waterproof cover is simple and easy to manufacture, which can reduce the cost of waterproofing the connection between the connector and the flexible circuit board.
本申请实施例公开的线路板组件可以但不限用于电池模块和电池包中。还可以用于使用本申请公开的电池模块和电池包作为动力源的用电装置中。其中,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。The circuit board assembly disclosed in the embodiments of the present application can be used in battery modules and battery packs, but not limited to. It can also be used in an electric device using the battery module and the battery pack disclosed in this application as a power source. Wherein, the electrical device may be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, and the like. Electric toys can include stationary or mobile electric toys, such as game consoles, electric car toys, electric boat toys, and electric airplane toys, etc. Spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
根据本申请的一些实施例,参照图1,并请进一步参照图2至图8,图1是本申请一实施例公开的线路板组件的结构示意图,图2是图1沿A-A线作出的剖面结构示意图,图3是图2在B处的局部放大图,图4是本申请一实施例公开的线路板组件的爆炸图,图5是本申请一实施例公开的线路板组件的部分结构示意图,图6是本申请一实施例公开的防水罩的结构示意图,图7是本申请一实施例公开的线路板组件的部门结构的俯视图,图8是本申请一实施例公开的线路板组件的装配示意图。According to some embodiments of the present application, referring to FIG. 1, and further referring to FIGS. 2 to 8, FIG. 1 is a schematic structural view of a circuit board assembly disclosed in an embodiment of the present application, and FIG. 2 is a cross-section taken along line A-A in FIG. 1 Structural schematic diagram, Figure 3 is a partial enlarged view of Figure 2 at B, Figure 4 is an exploded view of a circuit board assembly disclosed in an embodiment of the application, and Figure 5 is a partial structural diagram of a circuit board assembly disclosed in an embodiment of the application , Fig. 6 is a schematic structural view of a waterproof cover disclosed in an embodiment of the present application, Fig. 7 is a top view of a departmental structure of a circuit board assembly disclosed in an embodiment of the present application, and Fig. 8 is a schematic view of a circuit board assembly disclosed in an embodiment of the present application Assembly schematic.
如图中所示,图中X方向为第一方向,Y方向为第二方向,Z方向为第三方向。As shown in the figure, the X direction in the figure is the first direction, the Y direction is the second direction, and the Z direction is the third direction.
本申请提供了一种线路板组件10,包括柔性线路板1,连接器2,固定板3和防水罩4。连接器2包括连接器主体21和连接部22,连接器主体21通过连接部22与柔性线路板1电连接。固定板3与柔性线路板1连接。防水罩4与固定板3和连接器2连接,并覆盖连接部22和至少部分固定板3。The present application provides a circuit board assembly 10 , including a flexible circuit board 1 , a connector 2 , a fixing plate 3 and a waterproof cover 4 . The connector 2 includes a connector body 21 and a connecting portion 22 , and the connector body 21 is electrically connected to the flexible circuit board 1 through the connecting portion 22 . The fixing board 3 is connected with the flexible circuit board 1 . The waterproof cover 4 is connected with the fixing board 3 and the connector 2 , and covers the connecting portion 22 and at least part of the fixing board 3 .
线路板组件10是用于传输电池模块或电池包中电池单体电信号和/或温度信号的部件。线路板组件10由于高速度、多功能、大容量、小体 积、薄型化等优势而逐步取代传统的线束隔离板的上线束。The circuit board assembly 10 is a component for transmitting electrical signals and/or temperature signals of battery cells in a battery module or battery pack. The circuit board assembly 10 gradually replaces the upper wire harness of the traditional wire harness isolation board due to advantages such as high speed, multi-function, large capacity, small volume, and thinning.
柔性线路板1或称作电路板是电子元器件电气连接的提供者。柔性线路板1使电路迷你化、直观化,对于固定电路的批量生产和优化用电器布局起重要作用。柔性线路板1是以聚酰亚胺或聚酯薄膜为基材制成的一种具有高度可靠性和可挠性的线路板,具有配线密度高、重量轻、厚度薄、弯折性好的特点。柔性线路板1的工作原理是利用绝缘材料隔离开表面铜箔导电层,使得电流沿着预先设计好的线路上在各种元器件中流动实现例如做功、放大、衰减、调制、解调、编码等功能。柔性线路板1有单面、双面和多层板之分。双面、多层柔性线路板1的表层和内层导体通过金属化实现内外层电路的电气连接。柔性线路板1的功能可区分为四种,分别为引线路、印刷电路、连接器以及多功能整合系统。The flexible circuit board 1 or circuit board is a provider of electrical connections for electronic components. The flexible circuit board 1 makes the circuit miniaturized and intuitive, and plays an important role in mass production of fixed circuits and optimizing the layout of electrical appliances. Flexible circuit board 1 is a highly reliable and flexible circuit board made of polyimide or polyester film as the base material. It has high wiring density, light weight, thin thickness and good bendability. specialty. The working principle of the flexible circuit board 1 is to use the insulating material to isolate the conductive layer of the surface copper foil, so that the current flows along the pre-designed circuit in various components to achieve such as work, amplification, attenuation, modulation, demodulation, encoding, etc. and other functions. Flexible printed circuit boards can be divided into single-sided, double-sided and multi-layer boards. The surface layer and the inner layer conductor of the double-sided, multi-layer flexible circuit board 1 realize the electrical connection of the inner and outer layer circuits through metallization. The functions of the flexible circuit board 1 can be divided into four types, which are lead wires, printed circuits, connectors and multi-functional integration systems.
进一步地,在电池技术领域,柔性线路板1上的导线一端与电池单体上的汇流部件电连接,用于采集汇流部件上的电信号和/或温度信号。导线的另一端于连接器2焊接,将采集到的信号传输给连接器2。上述连接器2的输出端与连接在电池模块或电池包外部(如电池管理控制系统,BMS)的另一连接器插接配合,进而将采集的信号传输到外部。Further, in the field of battery technology, one end of the wire on the flexible circuit board 1 is electrically connected to the busbar on the battery cell for collecting electrical signals and/or temperature signals on the busbar. The other end of the wire is welded to the connector 2, and the collected signal is transmitted to the connector 2. The output end of the above-mentioned connector 2 is mated with another connector connected to the outside of the battery module or battery pack (such as a battery management control system, BMS), so as to transmit the collected signal to the outside.
连接器2也称作接插件,是指连接两个有源器件的部件,并在两个有源器件之间传输电流和/或信号。具体地,在一个有源器件上安装具有插针的连接器公头,在另一个有源器件上安装具有插孔的连接器母头。连接器的公头和母头对插即可实现两个有源器件的连接。在本申请中,连接器2可以是公头也可以是母头。示例性地,参见图1,连接器2是具有插孔的母头。连接器2的尺寸根据柔性线路板1的尺寸设置,本申请对此不作限制。连接器2包括连接器主体部21和连接部22,连接器主体21由绝缘材料制成,如尼龙、聚酯塑料、聚碳酸酯塑料等。The connector 2 is also called a connector, and refers to a component that connects two active devices and transmits current and/or signals between the two active devices. Specifically, a male connector with pins is installed on one active device, and a female connector with a jack is installed on the other active device. The male and female connectors of the connector can be plugged together to realize the connection of two active devices. In this application, the connector 2 may be a male or a female. For example, referring to FIG. 1 , the connector 2 is a female head with a socket. The size of the connector 2 is set according to the size of the flexible circuit board 1 , which is not limited in the present application. The connector 2 includes a connector body part 21 and a connecting part 22. The connector body 21 is made of insulating material, such as nylon, polyester plastic, polycarbonate plastic and the like.
连接部22是连接器2与柔性线路板1电连接的部件。示例性地, 参见图2、图4和图5,连接部22呈Z字型,一端深入到连接器主体21内,并与外界设备连接;连接部22的另一端与柔性线路板1的末端焊接在一起,实现了柔性线路板1与连接器2之间的信号传输。连接部22可采用金属合金制成,例如黄铜、磷青铜、铍青铜等。The connecting portion 22 is a component for electrically connecting the connector 2 and the flexible circuit board 1 . Exemplarily, referring to Fig. 2, Fig. 4 and Fig. 5, the connecting part 22 is Z-shaped, and one end goes deep into the connector body 21, and is connected with the external equipment; Soldering together realizes the signal transmission between the flexible circuit board 1 and the connector 2 . The connection part 22 can be made of metal alloy, such as brass, phosphor bronze, beryllium bronze and so on.
固定板3又称加强板,在电子产品的柔性线路板1中被广泛使用。固定板3主要解决柔性线路板1的柔韧度性,提高接插部位的强度,方便产品的整体组装。固定板3可由有不锈钢、铝箔、聚酯、聚酰亚胺、玻璃纤维、聚四氟乙烯、聚碳酸酯等材料制成。The fixing board 3 is also called a strengthening board, and is widely used in the flexible circuit board 1 of electronic products. The fixing plate 3 mainly solves the flexibility of the flexible circuit board 1 , improves the strength of the connecting parts, and facilitates the overall assembly of the product. The fixing plate 3 can be made of stainless steel, aluminum foil, polyester, polyimide, glass fiber, polytetrafluoroethylene, polycarbonate and other materials.
防水罩4是能够防止外部水滴进入连接部22的部件。防水罩4可由聚酯、聚酰亚胺、聚碳酸酯等材料制成。防水罩4的形状本申请实施例不作限制,只要能够完全覆盖连接部22即可。示例性地,参见图6,防水罩4为弧形。The waterproof cover 4 is a member capable of preventing external water droplets from entering the connection portion 22 . Waterproof cover 4 can be made of materials such as polyester, polyimide, polycarbonate. The shape of the waterproof cover 4 is not limited in the embodiment of the present application, as long as it can completely cover the connecting portion 22 . For example, referring to FIG. 6 , the waterproof cover 4 is arc-shaped.
在本申请实施例的技术方案中,在线路板组10件的连接部22安装防水罩4,并使防水罩4完全覆盖连接部22和至少部分固定板3。这样的设计有效防止了外部的水滴进入连接部22,避免了线路板组10与连接器2的通信异常。In the technical solution of the embodiment of the present application, the waterproof cover 4 is installed on the connection part 22 of the circuit board set 10, and the waterproof cover 4 completely covers the connection part 22 and at least part of the fixing plate 3 . Such a design effectively prevents external water droplets from entering the connecting portion 22 and avoids abnormal communication between the circuit board assembly 10 and the connector 2 .
根据本申请的一些实施例,参见图1和图2,柔性线路板1包括柔性线路板主体11和与柔性线路板主体11连接的弯折部12。弯折部12包括第一臂121、第二臂122和弯折区123,第一臂121与柔性线路板主体11连接,弯折区123连接第一臂121和第二臂122。固定板3的一部分设置于弯折部12内并与第一臂121和第二臂122贴合。连接器2设置在第二臂122的远离固定板3一侧。防水罩4设置在固定板3的靠近第二臂122的一侧。According to some embodiments of the present application, referring to FIG. 1 and FIG. 2 , a flexible circuit board 1 includes a flexible circuit board main body 11 and a bent portion 12 connected to the flexible circuit board main body 11 . The bending part 12 includes a first arm 121 , a second arm 122 and a bending area 123 , the first arm 121 is connected with the FPC main body 11 , and the bending area 123 is connecting the first arm 121 and the second arm 122 . A part of the fixing plate 3 is disposed in the bending portion 12 and attached to the first arm 121 and the second arm 122 . The connector 2 is disposed on a side of the second arm 122 away from the fixing plate 3 . The waterproof cover 4 is disposed on a side of the fixing plate 3 close to the second arm 122 .
柔性线路板主体11是指与电池模块连接的部分,主要包括引线路(如导线)和印刷电路两个部分。The main body 11 of the flexible circuit board refers to the part connected to the battery module, and mainly includes two parts: lead lines (such as wires) and printed circuits.
弯折部12是指柔性线路板1的末端弯折并向水平方向(即X方向)反向延伸形成的具有容纳空间的部位。第一臂121是指弯折部12与柔性线路板主体11连接的部分,第二臂122是指弯折部12与连接器2接触的部分,弯折区123是连接第一臂121和第二臂122的部分。The bent portion 12 refers to a portion with a receiving space formed by bending the end of the flexible circuit board 1 and extending in the horizontal direction (ie, the X direction). The first arm 121 refers to the part where the bending part 12 is connected to the main body 11 of the flexible circuit board, the second arm 122 refers to the part where the bending part 12 is in contact with the connector 2, and the bending area 123 is to connect the first arm 121 and the second arm 121. part of the second arm 122 .
进一步地,固定板3的上表面与第二臂122的下表面连接。连接器2的下表面与第二臂122的上表面连接。上述的连接方式可以是粘接、焊接等,本申请实施例对此不作限定。防水罩4通过固定板3的上表面的安装孔33实现固定。Further, the upper surface of the fixing plate 3 is connected to the lower surface of the second arm 122 . The lower surface of the connector 2 is connected to the upper surface of the second arm 122 . The above connection manner may be bonding, welding, etc., which is not limited in this embodiment of the present application. The waterproof cover 4 is fixed through the mounting hole 33 on the upper surface of the fixing plate 3 .
在本申请实施例的技术方案中,柔性线路板1的弯折设计形成了容纳固定板3的弯折部12使得固定板3与柔性线路板1的连接更加牢固。固定板3的设置便于在柔性线路板1上安装防水罩4。In the technical solution of the embodiment of the present application, the bending design of the flexible circuit board 1 forms a bent portion 12 for accommodating the fixing board 3 so that the connection between the fixing board 3 and the flexible circuit board 1 is more firm. The setting of the fixing plate 3 is convenient for installing the waterproof cover 4 on the flexible circuit board 1 .
根据本申请的一些实施例,参见图4、图5和图7,位于所述防水罩4内的固定板3的表面上设有排水槽31,排水槽31内设有至少一个贯通固定板3的排水孔32。According to some embodiments of the present application, referring to Fig. 4, Fig. 5 and Fig. 7, a drainage groove 31 is arranged on the surface of the fixing plate 3 located in the waterproof cover 4, and at least one penetrating fixing plate 3 is arranged in the drainage groove 31 The drainage hole 32.
排水槽31是固定板3上表面上向下凹陷形成的凹槽,排水槽31的形状可以是长方形、正方形等,本申请实施例对此不作限定。排水槽31凹陷深度本申请也不作限定,但排水槽31不能贯通固定板3。示例性地,参见图7,排水槽31的数量为三个,并且设置于固定板3与柔性线路板1末端接触面靠近柔性线路板1的三条边上。间隔设置的排水槽31能够蓄积防水罩4内部不同位置产生的冷凝水。The drainage groove 31 is a groove formed by indenting downward on the upper surface of the fixing plate 3 , and the shape of the drainage groove 31 may be a rectangle, a square, etc., which is not limited in this embodiment of the present application. The depression depth of the drainage groove 31 is not limited in this application, but the drainage groove 31 cannot penetrate the fixing plate 3 . For example, referring to FIG. 7 , there are three drainage grooves 31 , and they are arranged on three sides of the contact surface between the fixing plate 3 and the end of the flexible circuit board 1 close to the flexible circuit board 1 . The drainage grooves 31 arranged at intervals can accumulate condensed water generated in different positions inside the waterproof cover 4 .
排水孔32是排水槽31内设置的通孔,排水孔32的位置、尺寸、数量本申请不作限制,只要能够排出排水槽31内蓄积的水即可。The drainage hole 32 is a through hole provided in the drainage groove 31 , and the position, size and quantity of the drainage hole 32 are not limited in this application, as long as the water accumulated in the drainage groove 31 can be discharged.
在本申请实施例的技术方案中,通过设置排水槽31能够汇集防水罩4内部产生的冷凝水,排水孔32能够将排水槽31内的积水及时排出。此外,由于排水孔32尺寸较小,因此外部的水汽不会通过排水孔32进入 到线路板组件10内部。In the technical solution of the embodiment of the present application, the condensed water generated inside the waterproof cover 4 can be collected by setting the drainage groove 31 , and the drainage hole 32 can discharge the accumulated water in the drainage groove 31 in time. In addition, since the size of the drain hole 32 is small, external water vapor will not enter the interior of the circuit board assembly 10 through the drain hole 32 .
根据本申请的一些实施例,参见图4、图5、图6、图7和图8,固定板3上设有安装孔33,防水罩4上设有插接部41,插接部41与安装孔33可拆卸连接。According to some embodiments of the present application, referring to FIG. 4 , FIG. 5 , FIG. 6 , FIG. 7 and FIG. 8 , the fixing plate 3 is provided with a mounting hole 33 , and the waterproof cover 4 is provided with an insertion portion 41 . The mounting hole 33 is detachably connected.
安装孔33是设置于固定板3上的通孔或盲孔,安装孔33的数量根据实际需求设置,本申请实施例对此不作限制。示例性地,请继续参见图5,安装孔33为两个。安装孔33设置在靠近连接部22的一端。The mounting holes 33 are through holes or blind holes provided on the fixing plate 3 , and the number of the mounting holes 33 is set according to actual needs, which is not limited in this embodiment of the present application. Exemplarily, please continue to refer to FIG. 5 , there are two mounting holes 33 . The mounting hole 33 is provided at one end close to the connecting portion 22 .
插接部41是使防水罩4在Y方向上固定的部件,插接部41的数量、尺寸、形状与安装孔33相适应,本申请对此不作限制。示例性地,参见图6,插接部41为柱状,数量为两个。插接部41可由聚酯、聚酰亚胺、聚碳酸酯等材料制成。插接部41与安装孔33之间的连接可以是过盈配合、间隙配合等。为了提高防水罩4的密封效果,可在Z方向上间隔设置多个插接部41,相应地,在固定板3上设置多个安装孔33,一个插接部41与一个安装孔33可拆卸连接。插接部41与防水罩4一体成型。The insertion part 41 is a component for fixing the waterproof cover 4 in the Y direction, and the number, size and shape of the insertion part 41 are compatible with the installation hole 33, which is not limited in this application. Exemplarily, referring to FIG. 6 , the insertion portion 41 is columnar and there are two in number. The inserting part 41 can be made of polyester, polyimide, polycarbonate and other materials. The connection between the socket part 41 and the mounting hole 33 can be interference fit, clearance fit, etc. In order to improve the sealing effect of the waterproof cover 4, a plurality of insertion parts 41 can be arranged at intervals in the Z direction. Correspondingly, a plurality of installation holes 33 are provided on the fixed plate 3, and one insertion part 41 and one installation hole 33 are detachable. connect. The insertion portion 41 is integrally formed with the waterproof cover 4 .
在本申请实施例的技术方案中,通过安装孔33与插接部41的固定连接,实现了防水罩4在第二方向上的固定。In the technical solution of the embodiment of the present application, the waterproof cover 4 is fixed in the second direction through the fixed connection between the installation hole 33 and the socket part 41 .
据本申请的一些实施例,参见图2和图3,连接器主体21的远离第二臂122的侧面上设有凸棱211,防水罩4的内部形成有台阶部42,台阶部42与凸棱211卡合连接,以限制防水罩4在平行于固定板3的第一方向朝离开连接器2的方向移动。According to some embodiments of the present application, referring to FIG. 2 and FIG. 3 , a rib 211 is provided on the side of the connector body 21 away from the second arm 122 , and a stepped portion 42 is formed inside the waterproof cover 4 , and the stepped portion 42 is connected to the convex portion. The rib 211 is snap-connected to limit the waterproof cover 4 from moving away from the connector 2 in a first direction parallel to the fixing plate 3 .
如图中所示,图中X方向为第一方向,Y方向为第二方向,Z方向为第三方向。As shown in the figure, the X direction in the figure is the first direction, the Y direction is the second direction, and the Z direction is the third direction.
凸棱211是指连接器主体21上表面的一部分整体向上凸起形成的凸部。台阶部42是防水罩4内壁的一部分区域向上凹陷并与未凹陷部位构成的台阶状结构。The rib 211 refers to a convex portion formed by protruding upward from a part of the upper surface of the connector main body 21 as a whole. The step portion 42 is a step-like structure formed by a part of the inner wall of the waterproof cover 4 being recessed upwards and formed with an unrecessed portion.
进一步地,台阶部42的凹陷区域与凸棱211的凸部相对接,台阶部42的未凹陷部位与连接器主体21未凸起的区域相对接,进而实现了台阶部42与凸棱211的卡合连接。当防水罩4在第一方向(即图中X方向)上向远离连接器2的方向上移动时,由于凸棱211的存在,防水罩4的移动受到限制,进而提高了防水罩4的安装牢固性。Further, the recessed area of the step part 42 is in contact with the convex part of the rib 211, and the unrecessed part of the step part 42 is in contact with the non-protruding area of the connector body 21, thereby realizing the connection between the step part 42 and the rib 211. Snap connection. When the waterproof cover 4 moves away from the connector 2 in the first direction (that is, the X direction in the figure), due to the existence of the rib 211, the movement of the waterproof cover 4 is restricted, thereby improving the installation of the waterproof cover 4 Firmness.
在本申请实施例的技术方案中,凸棱211与台阶部42之间的卡接使得防水罩4与连接器主体21之间的连接更加牢固,限制了防水罩4在第一方向上的移动。In the technical solution of the embodiment of the present application, the engagement between the rib 211 and the step portion 42 makes the connection between the waterproof cover 4 and the connector main body 21 stronger, and limits the movement of the waterproof cover 4 in the first direction. .
据本申请的一些实施例,参见图2和图3,台阶部42与连接器主体21的远离第二臂122的侧面相抵接。According to some embodiments of the present application, referring to FIG. 2 and FIG. 3 , the stepped portion 42 abuts against the side of the connector body 21 away from the second arm 122 .
“台阶部42与连接器主体21的远离第二臂122的侧面相抵接”是指,防水罩4由于重力的作用使得台阶部42压紧在连接器主体21的上表面上,且两者接触处不存在间隙。"The step portion 42 abuts against the side of the connector body 21 away from the second arm 122" means that the waterproof cover 4 presses the step portion 42 against the upper surface of the connector body 21 due to the action of gravity, and the two are in contact. There is no gap.
在本申请实施例的技术方案中,台阶部42与连接器主体21的紧密贴合能够有效防止水滴从连接界面处进入防水罩4内部。In the technical solution of the embodiment of the present application, the close fit between the step portion 42 and the connector main body 21 can effectively prevent water droplets from entering the interior of the waterproof cover 4 from the connection interface.
据本申请的一些实施例,参见图2和图3,凸棱211与防水罩4的内表面之间设有间隙43。According to some embodiments of the present application, referring to FIG. 2 and FIG. 3 , there is a gap 43 between the rib 211 and the inner surface of the waterproof cover 4 .
由于凸棱211向上凸起的高度小于防水罩4内表面向上凹陷的深度,因此两者之间存在间隙43。这样一来,防水罩4的内表面不会受到连接器2的作用力,故而防水罩4不会在第二方向上(即Y方向)朝远离连接器2的方向上移动,因此不会影响防水罩4安装的牢固性。Since the raised height of the rib 211 is smaller than the sunken depth of the inner surface of the waterproof cover 4 , there is a gap 43 between them. In this way, the inner surface of the waterproof cover 4 will not be subjected to the force of the connector 2, so the waterproof cover 4 will not move away from the connector 2 in the second direction (that is, the Y direction), so it will not affect The firmness of waterproof cover 4 installation.
在本申请实施例的技术方案中,间隙43的存在能够防止防水罩4被凸棱211顶起,进而有效提高了凸棱211与台阶部42之间的连接密封性。In the technical solution of the embodiment of the present application, the existence of the gap 43 can prevent the waterproof cover 4 from being lifted up by the rib 211 , thereby effectively improving the sealing performance of the connection between the rib 211 and the stepped portion 42 .
据本申请的一些实施例,参见图2、图5和图6,防水罩4内还设 有平行于固定板3的抵接部44,连接器主体21的朝向防水罩4内部的端面设有止挡部212,止挡部212与抵接部44相抵接,以限制防水罩4在垂直于固定板3的第二方向朝离开固定板3的方向移动。According to some embodiments of the present application, referring to FIG. 2 , FIG. 5 and FIG. 6 , there is also an abutting portion 44 parallel to the fixing plate 3 inside the waterproof cover 4 , and the end surface of the connector body 21 facing the inside of the waterproof cover 4 is provided with The stopper portion 212 abuts against the abutment portion 44 to limit the waterproof cover 4 from moving away from the fixed plate 3 in a second direction perpendicular to the fixed plate 3 .
如图中所示,图中X方向为第一方向,Y方向为第二方向,Z方向为第三方向。As shown in the figure, the X direction in the figure is the first direction, the Y direction is the second direction, and the Z direction is the third direction.
抵接部44是使防水罩4在X方向上固定的部件,抵接部44的的尺寸、形状和数量根据实际应用场景设置,本申请对此不作限制。抵接部44可由聚酯、聚酰亚胺、聚碳酸酯等材料制成。抵接部44与防水罩4一体成型。The abutting portion 44 is a component for fixing the waterproof cover 4 in the X direction, and the size, shape and quantity of the abutting portion 44 are set according to actual application scenarios, which is not limited in this application. The abutting portion 44 can be made of polyester, polyimide, polycarbonate and other materials. The contact portion 44 is integrally formed with the waterproof cover 4 .
止挡部212是连接器主体21在X方向上向内凹陷形成的容纳部。止挡部212的尺寸、形状和数量与抵接部44相适应,本申请对此不作限定。示例性地,参见图5,止挡部212为长方形,数量为两个,并且两个止挡部212间隔设置。抵接部44与止挡部212之间的连接可以是过盈配合、间隙配合等。The stop portion 212 is an accommodating portion formed by inwardly indenting the connector main body 21 in the X direction. The size, shape and quantity of the stopper portion 212 are adapted to the abutment portion 44 , which is not limited in the present application. For example, referring to FIG. 5 , there are two stoppers 212 in rectangular shape, and the two stoppers 212 are arranged at intervals. The connection between the abutment portion 44 and the stopper portion 212 may be interference fit, clearance fit, etc. FIG.
进一步地,当抵接部44与止挡部212装配完成后,当防水罩4沿Y方向朝远离连接器2的方向移动时,抵接部44的移动受到止挡部212的阻碍,进而限制了防水罩4的进一步移动,从而提高了防止罩4在Y方向上的安装牢固性。Further, after the assembly of the abutting portion 44 and the stop portion 212 is completed, when the waterproof cover 4 moves along the Y direction away from the connector 2, the movement of the abutting portion 44 is hindered by the stop portion 212, thereby limiting The further movement of the waterproof cover 4 is ensured, thereby improving the installation firmness of the waterproof cover 4 in the Y direction.
在本申请实施例的技术方案中,通过设置抵接部44和止挡部212,实现了防水罩4在第一方向上的固定,并且有效限制了防水罩4在第二方向上的移动。In the technical solution of the embodiment of the present application, the fixing of the waterproof cover 4 in the first direction is realized and the movement of the waterproof cover 4 in the second direction is effectively restricted by providing the abutting portion 44 and the stopper portion 212 .
据本申请的一些实施例,参见图5和图6,连接器主体21的端面上还设有卡块213,抵接部44上设有卡槽45,卡块213与卡槽45卡接配合,以限制防水罩4沿平行于固定板3的第三方向移动,第三方向垂直于第一方向。According to some embodiments of the present application, referring to FIG. 5 and FIG. 6 , a block 213 is also provided on the end surface of the connector body 21 , and a slot 45 is provided on the abutting portion 44 , and the block 213 is engaged with the slot 45 , so as to limit the movement of the waterproof cover 4 along a third direction parallel to the fixing plate 3 , and the third direction is perpendicular to the first direction.
如图中所示,图中X方向为第一方向,Y方向为第二方向,Z方向为第三方向。As shown in the figure, the X direction in the figure is the first direction, the Y direction is the second direction, and the Z direction is the third direction.
卡块213是设置于止挡部212中间的块状结构。卡槽45是形成于抵接部44中间的槽部。卡块213的位置、大小和形状与卡槽45相适应,本申请实施例对此不作限定。The locking block 213 is a block structure disposed in the middle of the stop portion 212 . The locking groove 45 is a groove formed in the middle of the abutting portion 44 . The position, size and shape of the locking block 213 are adapted to the locking slot 45, which is not limited in this embodiment of the present application.
进一步地,当防水罩4装配到连接器2上时,卡块213与卡槽45相对接。当防水罩4沿Z方向上移动时,卡槽45的移动受到卡块213的阻碍,进而限制了防水罩4的进一步移动,从而提高了防止罩4在Z方向上的安装牢固性。Further, when the waterproof cover 4 is assembled on the connector 2 , the locking block 213 is in contact with the locking slot 45 . When the waterproof cover 4 moves along the Z direction, the movement of the locking groove 45 is hindered by the block 213 , thereby restricting further movement of the waterproof cover 4 , thereby improving the installation firmness of the waterproof cover 4 in the Z direction.
在本申请实施例的技术方案中,通过设置卡块213和卡槽45,有效限制了防水罩4在第三方向上的移动,进而提高了防水罩4安装牢固性。In the technical solution of the embodiment of the present application, the movement of the waterproof cover 4 in the third direction is effectively restricted by setting the locking block 213 and the locking groove 45 , thereby improving the installation firmness of the waterproof cover 4 .
根据本申请的一些实施例中,请继续参见图1至图8,本申请提供了一种线路板组件10,请继续参见图8,可理解地,该图为线路板组件10中防水罩4装配后的剖面图,因此能够体现出防水罩4的装配细节。弧形的防水罩4完全覆盖连接部22,有效地防止外部水汽的进入。连接器2远离连接部22的一端设有插孔,能够与电池管理系统上具有对应插针的连机器对插,从而将线路板组件10采集到的信号传递到外部。一方面,防水罩4的插接部41与固定板3对应位置处的安装孔33连接、以及连接器2的凸棱211与台阶部42的卡接,实现了防水罩4在Y方向上的固定。另一方面,抵接部44与止挡部212的连接,实现了防水罩4在X方向上的固定以及Y方向上的限位。此外,防水罩4上的卡槽45与连接器2上的卡块213插接,实现对防水罩4在Z方向上的限位。综上,防水罩4能够牢固地装配在固定板3和连接器2上。由于防水罩4在一定程度上阻碍了连接器2内部的热量扩散,因此防水罩4内部空间的气体可能会发生冷凝形成水滴,进而导致连接部22的信号传递失效。为此,在固定板3上设 置蓄积冷凝水的排水槽31以及排出冷凝水的排水孔32。由于排水孔32的尺寸较小,因此外部的水汽并不会通过排水孔32进入到防水罩4的内部。相比于现有的在连接部22涂胶防水的方案,本申请实施例提供的防水罩4结构简单,便于制造,降低连接器2与柔性线路板1连接处的防水成本。According to some embodiments of the present application, please continue to refer to FIG. 1 to FIG. 8, the present application provides a circuit board assembly 10, please continue to refer to FIG. The sectional view after assembly can therefore reflect the assembly details of the waterproof cover 4 . The arc-shaped waterproof cover 4 completely covers the connecting portion 22, effectively preventing the entry of external water vapor. The end of the connector 2 away from the connecting portion 22 is provided with a socket, which can be mated with a connector with corresponding pins on the battery management system, so as to transmit the signal collected by the circuit board assembly 10 to the outside. On the one hand, the connection between the insertion part 41 of the waterproof cover 4 and the installation hole 33 at the corresponding position of the fixed plate 3, and the engagement between the rib 211 of the connector 2 and the step part 42 realizes the waterproof cover 4 in the Y direction. fixed. On the other hand, the connection of the abutting portion 44 and the stopper portion 212 realizes the fixing of the waterproof cover 4 in the X direction and the limitation in the Y direction. In addition, the locking slot 45 on the waterproof cover 4 is inserted into the locking block 213 on the connector 2 to realize the position limitation of the waterproof cover 4 in the Z direction. In summary, the waterproof cover 4 can be firmly assembled on the fixing plate 3 and the connector 2 . Since the waterproof cover 4 hinders the heat diffusion inside the connector 2 to a certain extent, the gas in the inner space of the waterproof cover 4 may condense to form water droplets, thereby causing the signal transmission failure of the connecting portion 22 . For this reason, on the fixing plate 3, a drain groove 31 for accumulating condensed water and a drain hole 32 for discharging condensed water are provided. Due to the small size of the drain hole 32 , external water vapor will not enter the interior of the waterproof cover 4 through the drain hole 32 . Compared with the existing solution of applying glue to waterproof the connection part 22, the waterproof cover 4 provided by the embodiment of the present application has a simple structure, is easy to manufacture, and reduces the waterproof cost of the joint between the connector 2 and the flexible circuit board 1 .
根据本申请的第二方面,提供了一种电池,其包括上述任一实施例的线路板组件10。在本实施例的电池中,线路板组件10与电池中的电池单体电连接,并将电池单体的电信号和/或温度信号传输给电池管理系统According to a second aspect of the present application, a battery is provided, which includes the circuit board assembly 10 of any one of the above-mentioned embodiments. In the battery of this embodiment, the circuit board assembly 10 is electrically connected to the battery cells in the battery, and transmits the electrical signal and/or temperature signal of the battery cells to the battery management system
在本申请实施例的技术方案中,在线路板组件10的连接部22安装防水罩4,并使防水罩4完全覆盖连接部22。这样的设计有效防止了外部的水滴进入连接部22,避免了柔性线路板1与连接器2的通信异常。In the technical solution of the embodiment of the present application, the waterproof cover 4 is installed on the connecting portion 22 of the circuit board assembly 10 , and the waterproof cover 4 completely covers the connecting portion 22 . Such a design effectively prevents external water droplets from entering the connecting portion 22 and avoids abnormal communication between the flexible circuit board 1 and the connector 2 .
根据本申请的第三方面,提供了一种用电装置,其包括上述实施例中的电池,上述电池用于提供电能。According to a third aspect of the present application, there is provided an electric device, which includes the battery in the above embodiment, and the battery is used to provide electric energy.
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the application has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (11)

  1. 一种线路板组件,包括:A circuit board assembly, comprising:
    柔性线路板;flexible circuit board;
    连接器,包括连接器主体和连接部;所述连接器主体通过所述连接部与所述柔性线路板电连接;A connector, including a connector body and a connecting portion; the connector body is electrically connected to the flexible circuit board through the connecting portion;
    固定板,与所述柔性线路板连接;a fixing plate connected to the flexible circuit board;
    防水罩,与所述固定板和所述连接器连接,并覆盖所述连接部和至少部分所述固定板。The waterproof cover is connected with the fixing plate and the connector, and covers the connecting portion and at least part of the fixing plate.
  2. 根据权利要求1所述的线路板组件,其中,所述柔性线路板包括柔性线路板主体和与柔性线路板主体连接的弯折部;所述弯折部包括第一臂、第二臂和弯折区,所述第一臂与柔性线路板主体连接,所述弯折区连接所述第一臂和所述第二臂;所述固定板的一部分设置于所述弯折部内并与所述第一臂和所述第二臂贴合;所述连接器设置在所述第二臂的远离所述固定板的一侧;所述防水罩设置在所述固定板的靠近所述第二臂的一侧。The circuit board assembly according to claim 1, wherein the flexible circuit board comprises a flexible circuit board body and a bent part connected to the flexible circuit board body; the bent part comprises a first arm, a second arm and a bent part A bending area, the first arm is connected to the main body of the flexible circuit board, and the bending area is connected to the first arm and the second arm; a part of the fixing plate is arranged in the bending portion and connected to the The first arm is attached to the second arm; the connector is arranged on a side of the second arm away from the fixing plate; the waterproof cover is arranged on the fixing plate close to the second arm side.
  3. 根据权利要求2所述的线路板组件,其中,位于所述防水罩内的所述固定板的表面上设有排水槽;所述排水槽内设有至少一个贯通所述固定板的排水孔。The circuit board assembly according to claim 2, wherein a drainage groove is provided on the surface of the fixing plate located in the waterproof cover; at least one drainage hole penetrating through the fixing plate is provided in the drainage groove.
  4. 根据权利要求1-3任一项所述的线路板组件,其中,所述固定板上设有安装孔,所述防水罩上设有插接部,所述插接部与所述安装孔可拆卸连接。The circuit board assembly according to any one of claims 1-3, wherein, the fixing plate is provided with a mounting hole, and the waterproof cover is provided with an inserting portion, and the inserting portion and the mounting hole can be connected to each other. Disconnect the connection.
  5. 根据权利要求4所述的线路板组件,其中,所述连接器主体的远离所述第二臂的侧面上设有凸棱,所述防水罩的内部形成有台阶部,所述台阶部与所述凸棱卡合连接,以限制所述防水罩在平行于所述固定板的第一方向朝离开所述连接器的方向移动。The circuit board assembly according to claim 4, wherein a rib is provided on the side of the connector body away from the second arm, a step is formed inside the waterproof cover, and the step is connected to the second arm. The ribs are snap-connected to limit the movement of the waterproof cover away from the connector in a first direction parallel to the fixing plate.
  6. 根据权利要求5所述的线路板组件,其中,所述台阶部与所述连接器主体的远离所述第二臂的侧面相抵接。The circuit board assembly according to claim 5, wherein the stepped portion abuts against a side of the connector body away from the second arm.
  7. 根据权利要求5或6所述的线路板组件,其中,所述凸棱与所述防水罩的内表面之间设有间隙。The circuit board assembly according to claim 5 or 6, wherein a gap is provided between the rib and the inner surface of the waterproof cover.
  8. 根据权利要求5-7任一项所述的线路板组件,其中,所述防水罩内还设有平行于所述固定板的抵接部,所述连接器主体的朝向所述防水罩内部的端面设有止挡部,所述止挡部与所述抵接部相抵接,以限制所述防水罩在垂直于所述固定板的第二方向朝离开所述固定板的方向移动。The circuit board assembly according to any one of claims 5-7, wherein an abutting portion parallel to the fixing plate is further provided in the waterproof cover, and the part of the connector body facing the inside of the waterproof cover A stopper is provided on the end surface, and the stopper abuts against the abutment to limit the movement of the waterproof cover away from the fixation plate in a second direction perpendicular to the fixation plate.
  9. 根据权利要求8所述的线路板组件,其中,所述连接器主体的所述端面上还设有卡块,所述抵接部上设有卡槽,所述卡块与所述卡槽卡接配合,以限制所述防水罩在平行于所述固定板的第三方向移动,所述第三方向垂直于所述第一方向。The circuit board assembly according to claim 8, wherein a locking block is further provided on the end surface of the connector body, and a locking slot is provided on the abutting portion, and the locking block and the locking slot engage The waterproof cover is limited to move in a third direction parallel to the fixing plate, and the third direction is perpendicular to the first direction.
  10. 一种电池,包括权利要求1-9任一项所述的线路板组件。A battery, comprising the circuit board assembly according to any one of claims 1-9.
  11. 一种用电装置,包括权利要求10所述的电池。An electrical device comprising the battery according to claim 10.
PCT/CN2022/088470 2022-01-06 2022-04-22 Circuit board assembly, battery, and electric device WO2023130621A1 (en)

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CN202220025739.8 2022-01-06

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN117096675A (en) * 2023-09-28 2023-11-21 广东扬志电子有限公司 Plug-in type wire-to-board connector structure and connection method

Families Citing this family (1)

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WO2024084942A1 (en) * 2022-10-19 2024-04-25 日産自動車株式会社 Vehicle-mounted electronic apparatus

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JPH0718385U (en) * 1993-08-31 1995-03-31 日本精機株式会社 FPC board connection device
JPH0945424A (en) * 1995-07-31 1997-02-14 Nippon Seiki Co Ltd Fpc plate connection device
CN201590463U (en) * 2009-12-29 2010-09-22 有量科技股份有限公司 Battery module

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Publication number Priority date Publication date Assignee Title
JPH0718385U (en) * 1993-08-31 1995-03-31 日本精機株式会社 FPC board connection device
JPH0945424A (en) * 1995-07-31 1997-02-14 Nippon Seiki Co Ltd Fpc plate connection device
CN201590463U (en) * 2009-12-29 2010-09-22 有量科技股份有限公司 Battery module

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117096675A (en) * 2023-09-28 2023-11-21 广东扬志电子有限公司 Plug-in type wire-to-board connector structure and connection method
CN117096675B (en) * 2023-09-28 2024-02-20 广东扬志电子有限公司 Plug-in type wire-to-board connector structure and connection method

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