WO2023130591A1 - Wiring structure - Google Patents

Wiring structure Download PDF

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Publication number
WO2023130591A1
WO2023130591A1 PCT/CN2022/082568 CN2022082568W WO2023130591A1 WO 2023130591 A1 WO2023130591 A1 WO 2023130591A1 CN 2022082568 W CN2022082568 W CN 2022082568W WO 2023130591 A1 WO2023130591 A1 WO 2023130591A1
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WO
WIPO (PCT)
Prior art keywords
lead
conductive
motor stator
groove
conductive member
Prior art date
Application number
PCT/CN2022/082568
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French (fr)
Chinese (zh)
Inventor
曹卫
Original Assignee
广东美的智能科技有限公司
高创传动科技开发(深圳)有限公司
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Application filed by 广东美的智能科技有限公司, 高创传动科技开发(深圳)有限公司 filed Critical 广东美的智能科技有限公司
Publication of WO2023130591A1 publication Critical patent/WO2023130591A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/38Windings characterised by the shape, form or construction of the insulation around winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/48Fastening of windings on the stator or rotor structure in slots

Definitions

  • the present application relates to the field of motors, in particular to a wiring structure.
  • Servo motors are widely used in industrial control and intelligent manufacturing fields such as robots and CNC machine tools.
  • mainstream servo motors often adopt a fractional slot design scheme with less than 1 slot per pole and phase, such as 12 stator slots and 8 or 10 poles.
  • the coils do not overlap in the slot, and there is no need to install Phase-to-phase insulation, these characteristics make fractional slot windings have advantages in large-scale production, cost reduction, and optimization of the cost performance of motor products.
  • the wound stator coil element has 2 wire ends, see attached drawing 1.
  • the stator winding is composed of 12 stator coil elements in Figure 1 assembled in a circle, and 12 coils have 24 wire ends. According to the winding rules, they are connected and combined to form a stator winding. .
  • the winding connection method usually used at present is: the part of the end of the wire head that needs to be electrically connected with other wire ends should be scraped off the paint, and the wire ends should be kinked and then welded by soldering.
  • an object of the present invention is to propose a kind of wiring structure that is used for motor stator, described wiring structure that is used for motor stator is conducive to the electrical connection of the lead wire of motor stator, and layout is beautiful, and operation is simple and is difficult for disorder, can improve High production efficiency, easy to disassemble and repair the motor stator.
  • the invention also proposes a motor stator with the wiring structure.
  • the invention also proposes a servo motor with a motor stator.
  • the lead terminal of the motor stator has a plurality of lead wires
  • the wiring structure includes: an insulating terminal frame, and the insulating terminal frame is in contact with the lead terminal, so that
  • the insulated wiring frame has a plurality of lead grooves, the plurality of lead grooves are spaced apart, and at least two of the lead wires are accommodated in each of the lead grooves; a plurality of first conductive members, a plurality of the first conductive The pieces correspond to a plurality of the lead slots one by one, and the first conductive member is detachably installed in the lead slots, so as to electrically connect at least two of the leads in the lead slots, so that The motor stator forms at least two parallel circuits.
  • the lead wires of the motor stator can be better fitted in the lead wire grooves by arranging the insulated terminal frame and the spaced lead wire slots in the insulated wire frame, so that there is It is conducive to the electrical connection of the lead wires of the motor stator, and the layout is beautiful, the operation is simple, and the lead wires are not easy to be confused, which can better improve production efficiency.
  • the lead wires in the lead wire groove are electrically connected, and the operation is convenient, and it is also convenient to disassemble and maintain the motor stator.
  • the conductive part includes a power connection part and a cutting part, the cutting part is located at one end of the power connection part close to the power connection slot, the cutting part is used to cut the insulation of the lead wire, and the power connection part part for electrical connection with the conductive wire of the lead.
  • the first conductive member has a conductive slot and the cutout portion located at a notch of the conductive slot, and the electrical connection portion is located in the conductive slot.
  • the width of the conductive groove is smaller than or equal to the diameter of the conductive wire.
  • the lead groove is located on the side of the insulated terminal frame away from the lead end, and the insulated terminal frame also has a plurality of lead holes allowing the lead wires to pass through, and a plurality of the lead wires The holes correspond to a plurality of lead wires one by one, and the lead wire holes of at least two electrically connected lead wires are located in the lead wire slots.
  • the motor stator has three parallel circuits, namely a U-phase circuit, a V-phase circuit and a W-phase circuit, and the wiring structure further includes a second conductive member, which is used for It is electrically connected with the first conductive member of the U-phase circuit, the first conductive member of the V-phase circuit and the first conductive member of the W-phase circuit.
  • the second conductive member includes: a lead bar, the lead bar has a first plug-in portion, the first conductive member of the U-phase circuit, the V-phase circuit Both the first conductive member and the first conductive member of the W-phase circuit are formed with a second plug-in portion matched with the first plug-in portion.
  • the second conductive member includes: a conductive connecting piece, the conductive connecting piece has a third insertion portion, the first conductive member of the U-phase circuit, the V-phase Both the first conductive part of the circuit and the first conductive part of the W-phase circuit are formed with a fourth plug-in part matched with the third plug-in part.
  • the present invention also proposes a motor stator having the wiring structure for a motor stator of the above embodiment.
  • the wiring of the motor stator can be simplified, and the lead wire of the motor stator can be better fitted in the lead wire slot, thereby facilitating the electrical connection of the lead wire of the motor stator.
  • the layout is beautiful, the operation is simple, and the lead wires are not easy to be confused, which can better improve the production efficiency.
  • the lead wires in the lead wire groove can be electrically connected through the first conductive member. , easy to operate, and easy to disassemble and repair the motor stator.
  • the present invention also proposes a servo motor with the motor stator of the above embodiment.
  • the servo motor of the embodiment of the present invention by being provided with the motor stator of the above embodiment, the assembly efficiency of the servo motor can be improved, and at the same time, the disassembly and maintenance of the servo motor can be facilitated.
  • Fig. 1 is a schematic structural diagram of a stator unit according to an embodiment of the present invention.
  • Fig. 2 is a schematic structural diagram of a motor stator according to an embodiment of the present invention.
  • Fig. 3 is a schematic diagram of the structure when the lead wires of the motor stator cooperate with the lead wire holes of the insulating terminal frame according to an embodiment of the present invention.
  • Fig. 4 is a schematic structural view of the lead wires of the motor stator mating with the lead grooves of the insulating terminal frame according to an embodiment of the present invention.
  • FIG. 5 is an enlarged view of area A in FIG. 4 .
  • FIG. 6 is an enlarged view of area B in FIG. 4 .
  • Fig. 7 is a schematic structural diagram of an insulating terminal frame according to an embodiment of the present invention.
  • FIG. 8 is an enlarged view of area C in FIG. 7 .
  • Fig. 9 is a schematic diagram of the structure of the cooperation between the first conductive member and the lead according to the embodiment of the present invention.
  • Fig. 10 is a schematic structural diagram of a first conductive member according to an embodiment of the present invention.
  • FIG. 11 is a schematic structural diagram of a lead row according to an embodiment of the present invention.
  • Fig. 12 is a schematic structural diagram of a conductive connecting sheet according to an embodiment of the present invention.
  • Insulated wiring frame 20 lead wire groove 21, electric connection groove 22, lead wire notch 221, conductive member notch 222, leg 23, first conductive member 30, support plate 31, connecting plate 32, guide plate 33,
  • the second conductive member 40 The second conductive member 40 , the lead bar 41 , and the conductive connecting piece 42 .
  • the wiring mechanism for the motor stator 100 includes an insulating terminal frame 20 and a plurality of first conductive members 30.
  • the motor stator 100 includes a plurality of stator units 10, and each stator unit 10 has two lead wires 11, and the plurality of stator units 10 can be spliced by a plurality of stator units 10, and the motor stator 100 in the accompanying drawing 2 has Twelve stator units 10, twenty-four lead wires 11, thus, twelve stator units 10 can be spliced into a circular motor stator 100, and the circular motor stator 100 has twenty-four lead wires 11 .
  • the winding connection method commonly used at present is: the part of the end of the lead wire 11 that needs to be electrically connected with other lead wires 11 needs to be scraped off the paint, and the lead wires 11 are twisted and then welded by soldering. Weld with tin soldering, wrap insulating film tape on all solder points, and cover insulating sleeves; lead wire 11 bridge part should be covered with insulating sleeves to insulate and isolate coils of different phases, and nylon cable ties should be used for binding the insulating sleeves fixed.
  • This kind of winding connection and end part manufacturing method requires many processes and low production efficiency. Based on this, in the present application, the process is simplified by designing the wiring mechanism, thereby improving production efficiency.
  • the insulated terminal frame 20 abuts against the ends of the lead wires 11, and the insulated terminal frame 20 has a plurality of lead wire grooves 21 spaced apart from each other, and each lead wire groove 21 accommodates at least two lead wires 11, and also That is to say, two lead wires 11 can be accommodated in the lead wire groove 21, and three or more lead wires 11 can also be accommodated, which is not limited here and can be specifically determined according to actual needs.
  • the motor stator 100 of the above-mentioned example there are twelve lead wire slots 21 on the insulating terminal frame 20, and the twelve lead wire slots 21 are spaced apart, which can avoid short circuits between the lead wires 11, and can also optimize The layout between the lead wires 11 makes the lines beautiful and less prone to confusion.
  • the insulating wiring frame 20 may be made of plastic material or ceramic material, which is not limited here.
  • the twenty-four lead wires 11 of the motor stator 100 can be located in one lead wire slot 21 according to the actual layout requirements, for example, the twelve stator units 10 are respectively referred to as the first stator unit 10 to the twelfth stator unit 10, the two lead wires 11 of the first stator unit 10 are respectively called the upper lead wire 11 and the lower lead wire 11, and the upper lead wire 11 is defined as 1, the lower limit head is defined as 1', and the rest
  • the lead wires 11 of the eleven stator units 10 are similarly defined as 2/2'; 3/3'; 4/4'; 5/5'; 6/6'; 7/7'; 8/8'; 9 /9'; 10/10'; 11/11'; 12/12', according to the winding composition rules, every two leads 11 are placed in a lead slot 21 and then electrically connected, for example, so that 1 and 4, 1' and 10, 4' and 7, 7' and 10', 2 and 11, 2' and 5, 11' and 8, 5' and 8', 3 and 12, 3' and 6, 12' and 9, 6'
  • the motor stator 100 forms at least two parallel circuits.
  • the motor stator 100 in the above example can construct three parallel circuits, that is, a U-phase circuit, a V-phase circuit and a W-phase circuit, thereby constructing a three-phase motor stator 100 .
  • the lead wires 11 of the motor stator 100 can be made to be better ground fit in the lead wire groove 21, thereby facilitating the electrical connection of the lead wire 11 of the motor stator 100, and the layout is beautiful, the operation is simple, and the lead wire 11 is not easy to be confused, which can better improve production efficiency.
  • the lead wire 11 After fitting in the lead groove 21 the lead wires 11 in the lead groove 21 can be electrically connected through the first conductive member 30 , which is easy to operate and facilitates disassembly and maintenance of the motor stator 100 .
  • this application uses the motor stator 100 as an example for illustration. It can be understood that the wiring structure of this application can also be applied to other serial-parallel connection schemes between multiple lines, and there is no limitation here. . In addition, for the convenience of describing the present application, the following part of the present application directly takes the circular motor stator 100 with twenty-four lead wires 11 as an example, and will not be described in detail below.
  • the first conductive member 30 includes a power connection groove.
  • the electrical part and the cutting part, the cutting part is located at one end of the connecting part close to the connecting groove 22, the cutting part is used for cutting the insulation of the lead wire 11, and the connecting part is used for electrically connecting with the conductive wire of the lead wire 11.
  • the electric connection slot 22 has a lead wire notch 221 and a conductive part notch 222, and the lead wire notch 221 runs through the electric slot 22 along the middle of the electric connection slot 22, and the two lead wires 11 are respectively along the lead wire slot.
  • 21 is bent and fitted in the lead wire notch 221 of the electric connection slot 22, the diameter a of the lead wire notch 221 and the diameter b of the lead wire 11 can satisfy: b ⁇ a ⁇ 2b, thus, the two lead wires 11 can be
  • the groove depth direction of the connection groove 22 is stacked in the connection groove 22, and the first conductive member 30 can fit in the notch 222 of the conductive member.
  • the lead wire notch 221 is located in the middle of the notch 222 of the conductive member , and run through the notch 222 of the conductive element.
  • the notch 222 of the conductive element may also be located on one side of the notch 221 of the lead wire, and also pass through the notch 222 of the conductive element, which is not limited here.
  • the purpose of the lead wire notch 221 passing through the conductive member notch 222 is that after the lead wire 11 can be stacked in the lead wire notch 221 along the groove depth direction, the first conductive member 30 is inserted into the conductive member notch along the groove depth direction.
  • the cutting part can preferably cut off the insulation of the lead wire 11, so that the conductive thread part of the lead wire 11 is exposed, so that as the first conductive member 30 continues to extend into the notch 222 along the conductive member , so that the electric connection part of the first conductive member 30 can be in contact with the conductive wire, and the electric connection part has the ability to conduct electricity, so that the conductive wires of the two lead wires 11 whose insulation has been cut off can be electrically connected. Therefore, when the application is performing wiring, it is not necessary to cut off the insulation, and it is not necessary to solder the lead wires 11 or to intertwine the lead wires 11 in other ways.
  • a conductive member 30 is disassembled, which causes little damage to the lead wire 11, and can be used after reassembly.
  • a positioning structure can also be provided between the first conductive member 30 and the electrical connection groove 22, such as a buckle structure, or an elastic sheet structure, so that the first conductive member 30 and the electrical connection groove 22 can be relatively fast after mating. Stable and not easy to fall off.
  • the first conductive member 30 has a conductive groove and a cutout portion located at a notch of the conductive groove, and the electrical connection portion is located in the conductive groove.
  • the conductive member has two support plates 31 and a connection plate 32 between the two support plates 31, and the electric connection groove 22 runs through the two support plates 31 and the connection plate 32.
  • the first conductive member 30 can be completely made of metal material.
  • the notch of the conductive groove has a corner, and the corner can directly connect the insulation skin of the lead wire 11 when the first conductive member 30 and the lead wire 11 are inserted. Excision can also make the corners sharper, thereby better cutting off the insulation of the lead wire 11.
  • the corner can be directly configured as a cutting portion, and of course, the cutting of the insulation can also be realized by adding a cutting knife, which is not limited here.
  • the power connection groove 22 and the lead wire notch 221 of the present application that the extending direction of the notch of the power connection groove 22 and the extending direction of the lead wire notch 221 are perpendicular to each other, thus, it can better realize The common clamping of the lead wire 11 by the electric connection groove 22 and the lead wire notch 221 .
  • the angle between the extension direction of the notch of the power connection slot 22 and the extension direction of the lead wire notch 221 can also be an acute angle, which is not limited here, as long as the connection between the power connection slot 22 and the lead wire slot can be realized. It is enough that the opening 221 clamps the lead wire 11 together.
  • the groove width of the conductive groove is less than or equal to the diameter of the conductive wire, so that the insulation of the lead wire 11 can be cut through the notch of the conductive groove, and the groove width of the conductive groove is less than or equal to the diameter of the conductive wire. Realize the reliable clamping of the conductive wire, thereby preventing the virtual connection of the circuit, which will bring safety hazards to the operation of the motor.
  • a plurality of power connection slots 22 are arranged at intervals along the outer periphery of the insulating terminal frame 20, and the lead wire slots 21 are located on the side of the insulating terminal frame 20 away from the end of the lead wire 11.
  • the insulating terminal frame 20 also has multiple allowable Lead wires 11 pass through the lead wire 11 holes, and the plurality of lead wire 11 holes correspond to the plurality of lead wires 11 one by one, and the lead wire 11 holes of at least two electrically connected lead wires 11 are located in the lead wire groove 21 .
  • the insulated wiring frame 20 has twelve lead wire grooves 21, and each lead wire groove 21 has two lead wire 11 holes, and the two lead wire 11 holes can pass two lead wires 11 that need to be electrically connected into one In the lead wire groove 21, then the lead wire 11 is bent and accommodated in the lead wire groove 21, wherein, the power connection groove 22 can be located at the end of the lead wire groove 21, and at the same time, a plurality of power connection grooves 22 can also be adjacently arranged according to actual needs, In other words, the distance between two adjacent power connection slots 22 can be designed according to actual needs.
  • the twelve power connection slots 22 of the insulating terminal frame 20 are the first power connection slot 22 to the twelfth power connection slot 22 in the counterclockwise direction, wherein the first power connection slot 22 and the second power connection slot
  • the distance between the electric tanks 22 is L
  • the distance from the second electric connection groove 22 to the third electric connection groove 22 is m
  • the distance between the six electric connection grooves 22 and the seventh electric connection groove 22 is n
  • the distance between the eighth electric connection groove 22, the ninth electric connection groove 22, and the tenth electric connection groove 22 is 0, and the tenth electric connection groove 22 is 0.
  • the motor stator 100 has three parallel circuits, namely a U-phase circuit, a V-phase circuit and a W-phase circuit.
  • the component 30, the first conductive component 30 of the V-phase circuit and the first conductive component 30 of the W-phase circuit are electrically connected.
  • the second conductive member 40 includes: a lead bar 41, the lead bar 41 has a first socket portion, the first conductive member 30 of the U-phase circuit, the first conductive member 30 of the V-phase circuit, and the first conductive member 30 of the W-phase circuit.
  • Each of the first conductive members 30 is formed with a second plug-in portion that cooperates with the first plug-in portion.
  • a second insertion portion is formed between the two support plates 31 on the first conductive member 30 , and the lead wire row 41 faces the first conductive member 30
  • the protrusion at one end is configured as the first plug-in part.
  • the first plug-in After the connecting part is matched with the second plug-in part, the electrical connection between the lead wire row 41 and the lead wire 11 can be realized, and one lead wire row 41 has three plug-in parts, and the three plug-in parts can be plugged into three first conductive parts 30. That is, the three first conductive parts 30 are the first conductive part 30 in the first power connection slot 22 in the above example, the first conductive part 30 in the second power connection slot 22 and the third conductive part 30 respectively.
  • the first conductive member 30 in the conductive slot wherein the first conductive slot has the U-phase head of the U-phase circuit, the second conductive slot has the V-phase head of the V-phase circuit, and the third conductive slot has the W-phase The first end of the W phase of the circuit.
  • a guide plate 33 is formed on at least one of the two support plates 31 on the first conductive member 30, and the guide plate 33 has a guide arc surface, so that the lead wire row 41 can be better aligned with the first The conductive member 30 cooperates, and at the same time, it can better realize the clamping of the lead wire row 41, so that the lead wire row 41 is not easy to fall.
  • the second conductive member 40 includes: a conductive connecting piece 42, the conductive connecting piece 42 has a third plug-in portion, the first conductive member 30 of the U-phase circuit, the first conductive member 30 of the V-phase circuit, and the W-phase
  • the first conductive parts 30 of the circuit are each formed with a fourth plug-in portion that cooperates with the third plug-in portion.
  • the first conductive member 30 of the U-phase circuit, the first conductive member 30 of the V-phase circuit and the first conductive member 30 of the W-phase circuit are respectively The first conductive member 30 in the eighth electrical connection groove 22, the first conductive member 30 in the ninth electrical connection groove 22 and the first conductive member 30 in the tenth electrical connection groove 22, the three electrical connection members in the accompanying drawing 6
  • the electric tanks 22 are in contact with each other, and the two support plates 31 of the three first conductive members 30 jointly define a fourth plug-in part, and the third plug-in part can cooperate with the fourth plug-in part to connect the first plug-in part.
  • the lead wires 11 in the eighth electrical connection tank 22 , the ninth electrical connection tank 22 , and the tenth electrical connection tank 22 are electrically connected.
  • a plurality of slots are formed on the conductive connecting piece 42, and the plurality of slots can be matched with the side walls of the electrical connection groove 22, thereby improving the firmness after matching.
  • the motor stator 100 of the three-phase motor includes twelve stator units 10, each stator unit 10 has two lead wires 11, and the twelve stator units 10 can be spliced into a circular motor stator 100, and the circular motor The stator 100 has twenty-four leads 11 .
  • each stator unit 10 also has a flange 12 , so that the circular motor stator 100 composed of twelve stator units 10 forms a circular flange structure.
  • the insulating connecting frame can be abutted on the ring-shaped flange structure.
  • the insulating connecting frame has a plurality of legs 23, and the plurality of legs 23 are used to abut against the outer surface of the flanged structure, thereby forming a peripheral limit.
  • each The two lead wires 11 of the stator unit 10 are respectively referred to as the upper lead wire 11 and the lower lead wire 11, and the twelve upper lead wires 11 and the twelve lower lead wires 11 are respectively arranged at intervals along the radial direction of the motor stator 100, and in the design
  • twelve upper lead wires 11 holes and twelve lower lead wires 11 holes are correspondingly arranged on the radial direction of the motor stator 100, so that when the insulating connecting frame is assembled, the world will be 20 Four lead wires 11 and twenty-four lead wires 11 holes can be plugged correspondingly.
  • twelve lead wire grooves 21 are formed on the side of the insulating connection frame away from the flanging structure, and each lead wire groove 21 has two lead wire 11 holes in it, so that two lead wires 11 can be bent in the same lead wire groove 21,
  • the twelve lead wire slots 21 are spaced apart from each other, so that wiring errors can be avoided, and the layout of the lead wires 11 can be better realized, with high reliability and low error rate.
  • connecting groove 22 has lead wire notch 221 and conductive part notch 222, and lead wire notch 221 penetrates through connecting groove 22 along the middle of connecting groove 22, two lead wires 11 After being bent along the lead wire groove 21 respectively, they fit into the lead wire notch 221 of the power connection groove 22, and the diameter a of the lead wire notch 221 and the diameter b of the lead wire 11 can satisfy: b ⁇ a ⁇ 2b, thus, the two The lead wire 11 can be stacked in the power connection groove 22 along the groove depth direction of the power connection groove 22, and the first conductive member 30 can fit in the notch 222 of the conductive member.
  • the notch 221 of the lead wire is located in the notch of the conductive member 222 at the middle position, and runs through the notch 222 of the conductive member.
  • the first conductive member 30 has a conductive groove and a cutout portion located at the notch of the conductive groove, and the electrical connection portion is located in the conductive groove.
  • the conductive member has two support plates 31 and a connection plate 32 between the two support plates 31, and the electric connection groove 22 runs through the two support plates 31 and the connection plate 32.
  • a conductive member 30 can be completely made of metal material. In FIG.
  • the notch of the conductive groove has a corner, and the corner can directly cut off the insulation of the lead wire 11 when the first conductive member 30 is plugged into the lead wire 11, and also The corners can be made sharper, so that the insulation of the leads 11 can be better removed.
  • the corner can be directly configured as a cutout portion, thus, after the lead wire 11 is stacked in the lead wire notch 221 along the groove depth direction, the first conductive member 30 is inserted into the conductive member notch 222 along the groove depth direction During the internal process, the cutting part can preferably cut off the insulation of the lead wire 11, so that the conductive wire part of the lead wire 11 is exposed, so that as the first conductive member 30 continues to extend along the conductive member notch 222, The electric connection part of the first conductive member 30 can be in contact with the conductive wire, and the electric connection part has the ability to conduct electricity, so that the conductive wires of the two lead wires 11 whose insulation skin has been cut off can be electrically connected.
  • a conductive member 30 is disassembled, which causes little damage to the lead wire 11, and can be used after reassembly.
  • the twelve stator units 10 are respectively referred to as the first stator unit 10 to the twelfth stator unit 10, and the two lead wires 11 of the first stator unit 10 are respectively referred to as the upper lead wire 11 and the lower lead wire 11, and
  • the upper lead 11 is defined as 1
  • the lower lead 11 is defined as 1'
  • the lead 11 of the remaining eleven stator units 10 is defined as 2/2'; 3/3'; 4/4'; 5/5' in turn ; 6/6'; 7/7'; 8/8'; 9/9'; 10/10'; 11/11'; 12/12', according to the winding composition rules, every 2 leads 11 are placed on a lead Electrical connections are made in the slot 21, for example, 1 and 4, 1' and 10, 4' and 7, 7' and 10', 2 and 11, 2' and 5, 11' and 8, 5' and 8', 3 and 12, 3' and 6, 12' and 9, 6' and 9' are respectively placed in the corresponding lead groove 21 along the corresponding lead groove 21, and then through the first conductive member 30, the The two
  • the twelve power connection slots 22 of the insulated wiring frame 20 are sequentially numbered from the first power connection slot 22 to the twelfth power connection slot 22 along the counterclockwise direction, wherein, between the first power connection slot 22 and the second power connection slot 22 The distance is L, the distance from the second power connection slot 22 to the third power connection slot 22 is m, the third power connection slot 22, the fourth power connection slot 22, the fifth power connection slot 22, the sixth power connection slot 22 , the distance between the seventh connecting groove 22 is n, the distance between the eighth connecting groove 22, the ninth connecting groove 22, and the tenth connecting groove 22 is 0, the tenth connecting groove 22,
  • the two electrically connected lead wires 11 in the first power connection tank 22 are the U phase head end of the U phase circuit, and the two electrically connected lead wires 11 in the second power connection tank 22 are the V phase head end of the V phase circuit.
  • the two electrically connected lead wires 11 in the third electric connection tank 22 are the W-phase first end of the W-phase circuit;
  • the two electrically connected lead wires 11 in the eighth electric connection tank 22 are the U phase N of the U-phase circuit
  • the two electrically connected lead wires 11 in the ninth electrical connection tank 22 are the V-phase N terminals of the V-phase circuit, and the electrically connected two lead wires 11 in the tenth electrical connection tank 22 are the W-phase N terminals of the W-phase circuit. end.
  • a second plug-in portion is constructed between the two support plates 31 on the first conductive member 30, and the protrusion of the lead wire row 41 toward one end of the first conductive member 30 is configured as a first plug-in portion, and at the same time, for better
  • a groove with the same diameter as the lead wire 11 can be set at the protruding end, so that after the first plug-in part is matched with the second plug-in part, the lead wire row 41 and the lead wire 11 can be realized.
  • electrical connection, and one lead bar 41 has three plug-in parts, and the three plug-in parts can be plug-fitted with the three first conductive parts 30 .
  • the three electric connection slots 22 are in contact with each other, and the two support plates 31 of the three first conductive members 30 jointly define a fourth plug-in part, and the third plug-in part can cooperate with the fourth plug-in part, To electrically connect the lead wires 11 in the eighth electric connection slot 22 , the ninth electric connection slot 22 , and the tenth electric connection slot 22 .
  • a plurality of slots are formed on the conductive connecting piece 42 , and the plurality of slots can be matched with the side wall of the electrical connection slot 22 , thereby improving the fastness after mating.
  • the present invention also proposes a motor stator 100 having the wiring structure for the motor stator 100 of the above-mentioned embodiments.
  • the wiring of the motor stator 100 can be simplified, and the lead wire 11 of the motor stator 100 can be better fitted in the lead wire slot 21, thereby facilitating the motor
  • the electrical connection of the lead wires 11 of the stator 100 moreover, the layout is beautiful, the operation is simple, and the lead wires 11 are not easy to be confused, which can better improve the production efficiency.
  • the conductive member 30 electrically connects the lead wires 11 in the lead wire groove 21 , which is convenient to operate and facilitates disassembly and maintenance of the motor stator 100 .
  • the present invention also proposes a servo motor having the motor stator 100 of the above-mentioned embodiment.
  • the servo motor of the embodiment of the present invention by being provided with the motor stator 100 of the above embodiment, the assembly efficiency of the servo motor can be improved, and at the same time, the disassembly and maintenance of the servo motor can be facilitated.

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  • Power Engineering (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

Disclosed in the present invention are a wiring structure, a motor stator and a servo motor, a lead (11) end of the motor stator (100) being provided with a plurality of leads (11). The wiring structure comprises: an insulating wiring frame (20) abutted against the lead (11) end and provided with a plurality of lead slots (21) spaced apart from each other, each lead slot (21) at least containing two leads (11); and a plurality of first conductive members (30) in one-to-one correspondence with the plurality of lead slots (21), each first conductive member (30) being detachably mounted in the corresponding lead slot (21) for electrically connecting the at least two leads (11) in the lead slot (21), so that at least two parallel circuits are constructed for the motor stator (100).

Description

接线结构Wiring structure
相关申请的交叉引用Cross References to Related Applications
本申请基于申请号为:202210003033.6,申请日为2022年1月4日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on the Chinese patent application with the application number: 202210003033.6 and the filing date is January 4, 2022, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby incorporated by reference into this application.
技术领域technical field
本申请涉及电机领域,具体而言,涉及一种接线结构。The present application relates to the field of motors, in particular to a wiring structure.
背景技术Background technique
伺服电机在机器人,数控机床等工控及智能制造领域得到广泛应用,目前主流伺服电机常采用每极每相槽数小于1的分数槽设计方案,如定子槽数12,极数8或10,这类电机定子绕组设计成节距y=1,这样可以使用绕线机在定子铁心齿上进行线圈直绕,取代传统嵌线工艺,大幅提高生产功效,线圈在槽内没有重叠,槽内不必设置相间绝缘,这些特点使分数槽绕组在规模生产,降低成本,优化电机产品性价比方面具有优势。Servo motors are widely used in industrial control and intelligent manufacturing fields such as robots and CNC machine tools. At present, mainstream servo motors often adopt a fractional slot design scheme with less than 1 slot per pole and phase, such as 12 stator slots and 8 or 10 poles. The stator winding of the similar motor is designed with a pitch of y=1, so that the winding machine can be used to directly wind the coil on the stator core teeth, replacing the traditional wire embedding process, and greatly improving the production efficiency. The coils do not overlap in the slot, and there is no need to install Phase-to-phase insulation, these characteristics make fractional slot windings have advantages in large-scale production, cost reduction, and optimization of the cost performance of motor products.
绕制好的定子线圈元件,有2个线头,见附图1。对于槽数12,极数8的三相交流伺服电机,定子绕组是12个附图1的定子线圈元件拼圆拼装而成,12个线圈有24个线头,根据绕组规则,连接组合形成定子绕组。目前通常采用的绕组连接方法是:线头端部需要与其它线头电气连接的部分要刮去漆皮,线头之间扭结后用锡焊焊接,属于绕组中点的线头扭结在一起后用锡焊焊接,所有的焊点缠绝缘薄膜胶带,套绝缘套管;线头过桥部分要套绝缘套管,用来不同相线圈之间绝缘隔离,绝缘套管还要尼龙扎带进行绑扎固定。这种绕组连接,端部制作方式,工序较多,生产效率不高。The wound stator coil element has 2 wire ends, see attached drawing 1. For a three-phase AC servo motor with 12 slots and 8 poles, the stator winding is composed of 12 stator coil elements in Figure 1 assembled in a circle, and 12 coils have 24 wire ends. According to the winding rules, they are connected and combined to form a stator winding. . The winding connection method usually used at present is: the part of the end of the wire head that needs to be electrically connected with other wire ends should be scraped off the paint, and the wire ends should be kinked and then welded by soldering. All solder joints are wrapped with insulating film tape and covered with insulating sleeves; the bridge part of the wire end should be covered with insulating sleeves to insulate and isolate the coils of different phases, and the insulating sleeves should be bound and fixed with nylon cable ties. This kind of winding connection and end part manufacturing method requires many processes and low production efficiency.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种用于电机定子的接线结构,所述用于电机定子的接线结构有利于电机定子的引线的电连接,布局美观,操作简单不易发生错乱,可以提高生产效率,便于对电机定子进行拆解维修。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, an object of the present invention is to propose a kind of wiring structure that is used for motor stator, described wiring structure that is used for motor stator is conducive to the electrical connection of the lead wire of motor stator, and layout is beautiful, and operation is simple and is difficult for disorder, can improve High production efficiency, easy to disassemble and repair the motor stator.
本发明还提出一种具有所述接线结构的电机定子。The invention also proposes a motor stator with the wiring structure.
本发明还提出一种具有电机定子的伺服电机。The invention also proposes a servo motor with a motor stator.
根据本发明实施例的用于电机定子的接线结构,所述电机定子的引线端具有多个引线,所述接线结构包括:绝缘接线架,所述绝缘接线架与所述引线端抵接,所述绝缘接 线架上具有多个引线槽,多个所述引线槽间隔开,每个所述引线槽内至少容纳有两个所述引线;多个第一导电件,多个所述第一导电件与多个所述引线槽一一对应,所述第一导电件可拆卸地安装在所述引线槽内,以用于将所述引线槽内的至少两个所述引线电连接,以使得所述电机定子构造出至少两条并联的电路。According to the wiring structure for a motor stator according to an embodiment of the present invention, the lead terminal of the motor stator has a plurality of lead wires, and the wiring structure includes: an insulating terminal frame, and the insulating terminal frame is in contact with the lead terminal, so that The insulated wiring frame has a plurality of lead grooves, the plurality of lead grooves are spaced apart, and at least two of the lead wires are accommodated in each of the lead grooves; a plurality of first conductive members, a plurality of the first conductive The pieces correspond to a plurality of the lead slots one by one, and the first conductive member is detachably installed in the lead slots, so as to electrically connect at least two of the leads in the lead slots, so that The motor stator forms at least two parallel circuits.
根据本发明实施例的用于电机定子的接线结构,通过设置绝缘接线架,并在绝缘接线架内设置间隔开的引线槽,可以使得电机定子的引线较好地配合在引线槽内,从而有利于电机定子的引线的电连接,而且,布局美观,操作简单,还使得引线不易发生错乱,可以较好的提高生产效率,另外,当引线配合在引线槽内后,可以通过第一导电件将引线槽内的引线电连接,操作方便,还便于对电机定子进行拆解维修。According to the wiring structure for the stator of the motor in the embodiment of the present invention, the lead wires of the motor stator can be better fitted in the lead wire grooves by arranging the insulated terminal frame and the spaced lead wire slots in the insulated wire frame, so that there is It is conducive to the electrical connection of the lead wires of the motor stator, and the layout is beautiful, the operation is simple, and the lead wires are not easy to be confused, which can better improve production efficiency. The lead wires in the lead wire groove are electrically connected, and the operation is convenient, and it is also convenient to disassemble and maintain the motor stator.
另外,根据本发明的用于电机定子的接线结构,还可以具有如下附加的技术特征:In addition, according to the wiring structure for the motor stator of the present invention, it can also have the following additional technical features:
在本发明的一些实施例中,所述引线槽内具有接电槽,至少两个所述引线大致沿所述接电槽的槽深方向叠置在所述接电槽内,所述第一导电件包括接电部和裁切部,所述裁切部位于所述接电部靠近所述接电槽的一端,所述裁切部用于裁切所述引线的绝缘皮,所述接电部用于与所述引线的导电丝电连接。In some embodiments of the present invention, there is a power connection groove inside the lead wire groove, at least two of the lead wires are stacked in the power connection groove roughly along the groove depth direction of the power connection groove, and the first The conductive part includes a power connection part and a cutting part, the cutting part is located at one end of the power connection part close to the power connection slot, the cutting part is used to cut the insulation of the lead wire, and the power connection part part for electrical connection with the conductive wire of the lead.
在本发明的一些实施例中,所述第一导电件具有导电槽和位于所述导电槽的槽口处的所述裁切部,所述接电部位于所述导电槽内。In some embodiments of the present invention, the first conductive member has a conductive slot and the cutout portion located at a notch of the conductive slot, and the electrical connection portion is located in the conductive slot.
在本发明的一些实施例中,所述导电槽的槽宽小于等于所述导电丝的直径。In some embodiments of the present invention, the width of the conductive groove is smaller than or equal to the diameter of the conductive wire.
在本发明的一些实施例中,所述引线槽位于所述绝缘接线架背离所述引线端的侧面,所述绝缘接线架还具有多个允许所述引线穿设的引线孔,多个所述引线孔与多个所述引线一一对应,至少两个电连接的所述引线的所述引线孔位于所述引线槽内。In some embodiments of the present invention, the lead groove is located on the side of the insulated terminal frame away from the lead end, and the insulated terminal frame also has a plurality of lead holes allowing the lead wires to pass through, and a plurality of the lead wires The holes correspond to a plurality of lead wires one by one, and the lead wire holes of at least two electrically connected lead wires are located in the lead wire slots.
在本发明的一些实施例中,所述电机定子具有三条并联电路,分别为U相电路、V相电路和W相电路,所述接线结构还包括第二导电件,所述第二导电件用于与所述U相电路的所述第一导电件、所述V相电路的第一导电件和所述W相电路的第一导电件电连接。In some embodiments of the present invention, the motor stator has three parallel circuits, namely a U-phase circuit, a V-phase circuit and a W-phase circuit, and the wiring structure further includes a second conductive member, which is used for It is electrically connected with the first conductive member of the U-phase circuit, the first conductive member of the V-phase circuit and the first conductive member of the W-phase circuit.
在本发明的一些实施例中,所述第二导电件包括:引线排,所述引线排具有第一插接部,所述U相电路的所述第一导电件、所述V相电路的第一导电件和所述W相电路的第一导电件上均形成有与所述第一插接部配合的第二插接部。In some embodiments of the present invention, the second conductive member includes: a lead bar, the lead bar has a first plug-in portion, the first conductive member of the U-phase circuit, the V-phase circuit Both the first conductive member and the first conductive member of the W-phase circuit are formed with a second plug-in portion matched with the first plug-in portion.
在本发明的一些实施例中,所述第二导电件包括:导电连接片,所述导电连接片具有第三插接部,所述U相电路的所述第一导电件、所述V相电路的第一导电件和所述W相电路的第一导电件上均形成有与所述第三插接部配合的第四插接部。In some embodiments of the present invention, the second conductive member includes: a conductive connecting piece, the conductive connecting piece has a third insertion portion, the first conductive member of the U-phase circuit, the V-phase Both the first conductive part of the circuit and the first conductive part of the W-phase circuit are formed with a fourth plug-in part matched with the third plug-in part.
本发明还提出一种具有上述实施例的用于电机定子的接线结构的电机定子。The present invention also proposes a motor stator having the wiring structure for a motor stator of the above embodiment.
根据本发明实施例的电机定子,通过设有上述实施例的接线结构,可以简化电机定 子的接线,可以使得电机定子的引线较好地配合在引线槽内,从而有利于电机定子的引线的电连接,而且,布局美观,操作简单,还使得引线不易发生错乱,可以较好的提高生产效率,另外,当引线配合在引线槽内后,可以通过第一导电件将引线槽内的引线电连接,操作方便,还便于对电机定子进行拆解维修。According to the motor stator of the embodiment of the present invention, by providing the wiring structure of the above-mentioned embodiment, the wiring of the motor stator can be simplified, and the lead wire of the motor stator can be better fitted in the lead wire slot, thereby facilitating the electrical connection of the lead wire of the motor stator. Moreover, the layout is beautiful, the operation is simple, and the lead wires are not easy to be confused, which can better improve the production efficiency. In addition, when the lead wires are fitted in the lead wire groove, the lead wires in the lead wire groove can be electrically connected through the first conductive member. , easy to operate, and easy to disassemble and repair the motor stator.
本发明还提出一种具有上述实施例的电机定子的伺服电机。The present invention also proposes a servo motor with the motor stator of the above embodiment.
根据本发明实施例的伺服电机,通过设有上述实施例的电机定子,可以提高伺服电机的装配效率,同时,还可以便于对伺服电机进行拆解维修。According to the servo motor of the embodiment of the present invention, by being provided with the motor stator of the above embodiment, the assembly efficiency of the servo motor can be improved, and at the same time, the disassembly and maintenance of the servo motor can be facilitated.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and understandable from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本发明实施例的定子单元的结构示意图。Fig. 1 is a schematic structural diagram of a stator unit according to an embodiment of the present invention.
图2是根据本发明实施例的电机定子的结构示意图。Fig. 2 is a schematic structural diagram of a motor stator according to an embodiment of the present invention.
图3是根据本发明实施例的电机定子的引线和绝缘接线架的引线孔配合时的结构示意图。Fig. 3 is a schematic diagram of the structure when the lead wires of the motor stator cooperate with the lead wire holes of the insulating terminal frame according to an embodiment of the present invention.
图4是根据本发明实施例的电机定子的引线和绝缘接线架的引线槽配合时的结构示意图。Fig. 4 is a schematic structural view of the lead wires of the motor stator mating with the lead grooves of the insulating terminal frame according to an embodiment of the present invention.
图5是图4中A区域的放大图。FIG. 5 is an enlarged view of area A in FIG. 4 .
图6是图4中B区域的放大图。FIG. 6 is an enlarged view of area B in FIG. 4 .
图7是根据本发明实施例的绝缘接线架的结构示意图。Fig. 7 is a schematic structural diagram of an insulating terminal frame according to an embodiment of the present invention.
图8是图7中C区域的放大图。FIG. 8 is an enlarged view of area C in FIG. 7 .
图9是根据本发明实施例的第一导电件与引线配合的结构示意图。Fig. 9 is a schematic diagram of the structure of the cooperation between the first conductive member and the lead according to the embodiment of the present invention.
图10是根据本发明实施例的第一导电件的结构示意图。Fig. 10 is a schematic structural diagram of a first conductive member according to an embodiment of the present invention.
图11是根据本发明实施例的引线排的结构示意图。FIG. 11 is a schematic structural diagram of a lead row according to an embodiment of the present invention.
图12是根据本发明实施例的导电连接片的结构示意图。Fig. 12 is a schematic structural diagram of a conductive connecting sheet according to an embodiment of the present invention.
附图标记:Reference signs:
电机定子100、定子单元10、引线11、翻边12、 Motor stator 100, stator unit 10, lead wire 11, flange 12,
绝缘接线架20、引线槽21、接电槽22、引线槽口221、导电件槽口222、支腿23、第一导电件30、支板31、连接板32、导向板33、Insulated wiring frame 20, lead wire groove 21, electric connection groove 22, lead wire notch 221, conductive member notch 222, leg 23, first conductive member 30, support plate 31, connecting plate 32, guide plate 33,
第二导电件40、引线排41、导电连接片42。The second conductive member 40 , the lead bar 41 , and the conductive connecting piece 42 .
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
下面参考图1-图11描述根据本发明实施例的用于电机定子100的接线结构。The wiring structure for the motor stator 100 according to the embodiment of the present invention will be described below with reference to FIGS. 1-11 .
根据本发明实施例的用于电机定子100的接线机构包括绝缘接线架20和多个第一导电件30,具体地,以电机定子100为例,参考图1、图2、图3和图4所示,电机定子100包括多个定子单元10,每个定子单元10均具有两个引线11,多个定子单元10可以由多个定子单元10拼接而成,附图2中的电机定子100具有十二个定子单元10,二十四个引线11,由此,十二个定子单元10可以拼接成圆环形的电机定子100,而该圆环形的电机定子100具有二十四个引线11。The wiring mechanism for the motor stator 100 according to the embodiment of the present invention includes an insulating terminal frame 20 and a plurality of first conductive members 30. Specifically, taking the motor stator 100 as an example, refer to FIGS. 1 , 2 , 3 and 4 As shown, the motor stator 100 includes a plurality of stator units 10, and each stator unit 10 has two lead wires 11, and the plurality of stator units 10 can be spliced by a plurality of stator units 10, and the motor stator 100 in the accompanying drawing 2 has Twelve stator units 10, twenty-four lead wires 11, thus, twelve stator units 10 can be spliced into a circular motor stator 100, and the circular motor stator 100 has twenty-four lead wires 11 .
但目前通常采用的绕组连接方法是:引线11端部需要与其它引线11电气连接的部分要刮去漆皮,引线11之间扭结后用锡焊焊接,属于绕组中点的引线11扭结在一起后用锡焊焊接,所有的焊点缠绝缘薄膜胶带,套绝缘套管;引线11过桥部分要套绝缘套管,用来不同相线圈之间绝缘隔离,绝缘套管还要尼龙扎带进行绑扎固定。这种绕组连接,端部制作方式,工序较多,生产效率不高。基于此,本申请中,通过设计接线机构,来简化工序,从而提高生产效率。However, the winding connection method commonly used at present is: the part of the end of the lead wire 11 that needs to be electrically connected with other lead wires 11 needs to be scraped off the paint, and the lead wires 11 are twisted and then welded by soldering. Weld with tin soldering, wrap insulating film tape on all solder points, and cover insulating sleeves; lead wire 11 bridge part should be covered with insulating sleeves to insulate and isolate coils of different phases, and nylon cable ties should be used for binding the insulating sleeves fixed. This kind of winding connection and end part manufacturing method requires many processes and low production efficiency. Based on this, in the present application, the process is simplified by designing the wiring mechanism, thereby improving production efficiency.
更具体地,绝缘接线架20与引线11端抵接,绝缘接线架20上具有多个引线槽21,多个引线槽21间隔开,每个引线槽21内至少容纳有两个引线11,也就是说,引线槽21内可以容纳两个引线11,也可以容纳三个或者三个以上的引线11,这里不作限制,具体可以根据实际需求。同样地根据上述示例的电机定子100为例,绝缘接线架20上具有十二个引线槽21,十二个引线槽21之间间隔开,可以避免引线11之间的短路,而且,还可以优化引线11之间的布局,使得线路美观,不易发生错乱。其中,绝缘接线架20可以是塑胶材质,也可以是陶瓷材质,这里不作限制。More specifically, the insulated terminal frame 20 abuts against the ends of the lead wires 11, and the insulated terminal frame 20 has a plurality of lead wire grooves 21 spaced apart from each other, and each lead wire groove 21 accommodates at least two lead wires 11, and also That is to say, two lead wires 11 can be accommodated in the lead wire groove 21, and three or more lead wires 11 can also be accommodated, which is not limited here and can be specifically determined according to actual needs. Similarly, according to the motor stator 100 of the above-mentioned example as an example, there are twelve lead wire slots 21 on the insulating terminal frame 20, and the twelve lead wire slots 21 are spaced apart, which can avoid short circuits between the lead wires 11, and can also optimize The layout between the lead wires 11 makes the lines beautiful and less prone to confusion. Wherein, the insulating wiring frame 20 may be made of plastic material or ceramic material, which is not limited here.
进一步地,电机定子100的二十四个引线11可以根据实际的布局需求,使得两个引线11位于一个引线槽21内,例如,将十二个定子单元10分别称之为第一定子单元10至第十二定子单元10,第一定子单元10的两个引线11分别称之为上引线11和下引线11,并将上引线11定义为1,下限头定义为1',其余的十一个定子单元10的引线11同理依次定义为2/2';3/3';4/4';5/5';6/6';7/7';8/8';9/9';10/10';11/11';12/12',根据绕组构成规则,每2个引线11放置于一个引线槽21内再电连接,例如,使得1与4,1'与10,4'与7,7'与10',2与11,2'与5,11'与8, 5'与8',3与12,3'与6,12'与9,6'与9'分别沿着对应的引线槽21放置于对应的引线槽21内,然后再通过第一导电件30将引线槽21内的两个引线11电连接。Further, the twenty-four lead wires 11 of the motor stator 100 can be located in one lead wire slot 21 according to the actual layout requirements, for example, the twelve stator units 10 are respectively referred to as the first stator unit 10 to the twelfth stator unit 10, the two lead wires 11 of the first stator unit 10 are respectively called the upper lead wire 11 and the lower lead wire 11, and the upper lead wire 11 is defined as 1, the lower limit head is defined as 1', and the rest The lead wires 11 of the eleven stator units 10 are similarly defined as 2/2'; 3/3'; 4/4'; 5/5'; 6/6'; 7/7'; 8/8'; 9 /9'; 10/10'; 11/11'; 12/12', according to the winding composition rules, every two leads 11 are placed in a lead slot 21 and then electrically connected, for example, so that 1 and 4, 1' and 10, 4' and 7, 7' and 10', 2 and 11, 2' and 5, 11' and 8, 5' and 8', 3 and 12, 3' and 6, 12' and 9, 6' and 9 ′ are respectively placed in the corresponding lead grooves 21 along the corresponding lead grooves 21 , and then the two lead wires 11 in the lead grooves 21 are electrically connected through the first conductive member 30 .
具体地,第一导电件30具有多个,多个第一导电件30与多个引线槽21一一对应,第一导电件30可拆卸地安装在引线槽21内,以用于将引线槽21内的至少两个引线11电连接,以使得电机定子100构造出至少两条并联的电路。上述示例的电机定子100可以构造出三条并联电路,也即U相电路、V相电路和W相电路,从而构造出三相电机定子100。Specifically, there are a plurality of first conductive members 30, and the plurality of first conductive members 30 correspond to the plurality of lead slots 21 one by one. At least two lead wires 11 in 21 are electrically connected, so that the motor stator 100 forms at least two parallel circuits. The motor stator 100 in the above example can construct three parallel circuits, that is, a U-phase circuit, a V-phase circuit and a W-phase circuit, thereby constructing a three-phase motor stator 100 .
由此,根据本发明实施例的用于电机定子100的接线结构,通过设置绝缘接线架20,并在绝缘接线架20内设置间隔开的引线槽21,可以使得电机定子100的引线11较好地配合在引线槽21内,从而有利于电机定子100的引线11的电连接,而且,布局美观,操作简单,还使得引线11不易发生错乱,可以较好的提高生产效率,另外,当引线11配合在引线槽21内后,可以通过第一导电件30将引线槽21内的引线11电连接,操作方便,还便于对电机定子100进行拆解维修。Thus, according to the wiring structure for the motor stator 100 according to the embodiment of the present invention, the lead wires 11 of the motor stator 100 can be made to be better ground fit in the lead wire groove 21, thereby facilitating the electrical connection of the lead wire 11 of the motor stator 100, and the layout is beautiful, the operation is simple, and the lead wire 11 is not easy to be confused, which can better improve production efficiency. In addition, when the lead wire 11 After fitting in the lead groove 21 , the lead wires 11 in the lead groove 21 can be electrically connected through the first conductive member 30 , which is easy to operate and facilitates disassembly and maintenance of the motor stator 100 .
另外,需要说明的是,本申请以电机定子100为例进行举例说明,可以理解的是,本申请的接线结构还可以应用在其他的多条线路之间的串并联接线方案中,这里不作限制。另外,为方便对本申请进行描述,本申请下述部分直接以具有二十四个引线11的圆环形的电机定子100为例进行描述,下文不再赘述。In addition, it should be noted that this application uses the motor stator 100 as an example for illustration. It can be understood that the wiring structure of this application can also be applied to other serial-parallel connection schemes between multiple lines, and there is no limitation here. . In addition, for the convenience of describing the present application, the following part of the present application directly takes the circular motor stator 100 with twenty-four lead wires 11 as an example, and will not be described in detail below.
在本发明的一些实施例中,引线槽21内具有接电槽22,至少两个引线11大致沿接电槽22的槽深方向叠置在接电槽22内,第一导电件30包括接电部和裁切部,裁切部位于接电部靠近接电槽22的一端,裁切部用于裁切引线11的绝缘皮,接电部用于与引线11的导电丝电连接。In some embodiments of the present invention, there is a power connection groove 22 inside the lead wire groove 21, at least two lead wires 11 are stacked in the power connection groove 22 approximately along the groove depth direction of the power connection groove 22, and the first conductive member 30 includes a power connection groove. The electrical part and the cutting part, the cutting part is located at one end of the connecting part close to the connecting groove 22, the cutting part is used for cutting the insulation of the lead wire 11, and the connecting part is used for electrically connecting with the conductive wire of the lead wire 11.
例如图7和图8所示,接电槽22具有引线槽口221和导电件槽口222,引线槽口221沿接电槽22的中间贯穿接电槽22,两个引线11分别沿引线槽21折弯后配合在接电槽22的引线槽口221内,引线槽口221的直径a与引线11的直径b之间可以满足:b≤a<2b,由此,两个引线11可以沿着接电槽22的槽深方向叠置在接电槽22内,第一导电件30可以配合在导电件槽口222内,本示例中,引线槽口221位于导电件槽口222的中间位置,且贯穿导电件槽口222,在其他的示例中,导电件槽口222也可以位于引线槽口221的一侧,且也是贯穿导电件槽口222,这里不作限制。而上述引线槽口221贯穿导电件槽口222的目的在于,引线11可以沿槽深方向叠置在引线槽口221内后,第一导电件30在沿着槽深方向插入至导电件槽口222内的过程中,裁切部可以较好的将引线11的绝缘皮切除,使得引线11的导电丝的部分露出,这样,随着第一导电件30继续顺着导电件槽口222伸入,使得第一导电件30的接电部可以与导电丝接触,接电 部具有导电能力,这样,使得两个被切除绝缘皮的引线11的导电丝得以电连接。由此,本申请在进行接线时,无需对绝缘皮切除,也无需通过锡焊焊接,或者通过其他的方式将引线11相互缠绕,操作简单,而且,在根据需求进行拆除时,可以直接将第一导电件30拆卸,对引线11的损伤小,还可以进行重新装配后使用。For example, as shown in Fig. 7 and Fig. 8, the electric connection slot 22 has a lead wire notch 221 and a conductive part notch 222, and the lead wire notch 221 runs through the electric slot 22 along the middle of the electric connection slot 22, and the two lead wires 11 are respectively along the lead wire slot. 21 is bent and fitted in the lead wire notch 221 of the electric connection slot 22, the diameter a of the lead wire notch 221 and the diameter b of the lead wire 11 can satisfy: b≤a<2b, thus, the two lead wires 11 can be The groove depth direction of the connection groove 22 is stacked in the connection groove 22, and the first conductive member 30 can fit in the notch 222 of the conductive member. In this example, the lead wire notch 221 is located in the middle of the notch 222 of the conductive member , and run through the notch 222 of the conductive element. In other examples, the notch 222 of the conductive element may also be located on one side of the notch 221 of the lead wire, and also pass through the notch 222 of the conductive element, which is not limited here. The purpose of the lead wire notch 221 passing through the conductive member notch 222 is that after the lead wire 11 can be stacked in the lead wire notch 221 along the groove depth direction, the first conductive member 30 is inserted into the conductive member notch along the groove depth direction. In the process in 222, the cutting part can preferably cut off the insulation of the lead wire 11, so that the conductive thread part of the lead wire 11 is exposed, so that as the first conductive member 30 continues to extend into the notch 222 along the conductive member , so that the electric connection part of the first conductive member 30 can be in contact with the conductive wire, and the electric connection part has the ability to conduct electricity, so that the conductive wires of the two lead wires 11 whose insulation has been cut off can be electrically connected. Therefore, when the application is performing wiring, it is not necessary to cut off the insulation, and it is not necessary to solder the lead wires 11 or to intertwine the lead wires 11 in other ways. A conductive member 30 is disassembled, which causes little damage to the lead wire 11, and can be used after reassembly.
在一些示例中,还可以在第一导电件30和接电槽22之间设置定位结构,例如卡扣结构,或者弹片结构,这样,可以使得第一导电件30和接电槽22配合后较为稳定,不易脱落。In some examples, a positioning structure can also be provided between the first conductive member 30 and the electrical connection groove 22, such as a buckle structure, or an elastic sheet structure, so that the first conductive member 30 and the electrical connection groove 22 can be relatively fast after mating. Stable and not easy to fall off.
在一些示例中,第一导电件30具有导电槽和位于导电槽的槽口处的裁切部,接电部位于导电槽内。参考图9和图10中的第一导电件30的结构,导电件具有两个支板31和两个支板31之间的连接板32,接电槽22贯穿两个支板31和连接板32,第一导电件30可以完全是由金属材料构成,图10中,导电槽的槽口处具有拐角,拐角可以在第一导电件30和引线11插接时,直接将引线11的绝缘皮切除,也可以将拐角做的更加尖锐,从而更好地将引线11的绝缘皮切除。由此,拐角直接就可以构造成裁切部,当然,也可以以加装裁切刀的方式来实现对绝缘皮的切除,这里不作限制。In some examples, the first conductive member 30 has a conductive groove and a cutout portion located at a notch of the conductive groove, and the electrical connection portion is located in the conductive groove. With reference to the structure of the first conductive member 30 in FIG. 9 and FIG. 10, the conductive member has two support plates 31 and a connection plate 32 between the two support plates 31, and the electric connection groove 22 runs through the two support plates 31 and the connection plate 32. The first conductive member 30 can be completely made of metal material. In FIG. 10, the notch of the conductive groove has a corner, and the corner can directly connect the insulation skin of the lead wire 11 when the first conductive member 30 and the lead wire 11 are inserted. Excision can also make the corners sharper, thereby better cutting off the insulation of the lead wire 11. Thus, the corner can be directly configured as a cutting portion, and of course, the cutting of the insulation can also be realized by adding a cutting knife, which is not limited here.
更进一步地,对本申请的接电槽22和引线槽口221进行说明的是,接电槽22的槽口的延伸方向与引线槽口221的延伸方向互相垂直,由此,可以较好地实现接电槽22和引线槽口221对引线11的共同夹持。另外,可以理解的是,接电槽22的槽口的延伸方向与引线槽口221的延伸方向之间的夹角也可以是锐角,这里不做限制,只要能实现接电槽22和引线槽口221对引线11的共同夹持即可。Furthermore, it is explained for the power connection groove 22 and the lead wire notch 221 of the present application that the extending direction of the notch of the power connection groove 22 and the extending direction of the lead wire notch 221 are perpendicular to each other, thus, it can better realize The common clamping of the lead wire 11 by the electric connection groove 22 and the lead wire notch 221 . In addition, it can be understood that the angle between the extension direction of the notch of the power connection slot 22 and the extension direction of the lead wire notch 221 can also be an acute angle, which is not limited here, as long as the connection between the power connection slot 22 and the lead wire slot can be realized. It is enough that the opening 221 clamps the lead wire 11 together.
可选地,导电槽的槽宽小于等于导电丝的直径,如此,通过导电槽的槽口处可以实现对引线11的绝缘皮进行切除,而且,导电槽的槽宽小于等于导电丝的直径可以实现对导电丝的可靠夹持,从而防止电路的虚接,进而给电机的运转带来安全隐患。Optionally, the groove width of the conductive groove is less than or equal to the diameter of the conductive wire, so that the insulation of the lead wire 11 can be cut through the notch of the conductive groove, and the groove width of the conductive groove is less than or equal to the diameter of the conductive wire. Realize the reliable clamping of the conductive wire, thereby preventing the virtual connection of the circuit, which will bring safety hazards to the operation of the motor.
在本发明的一些实施例中,多个接电槽22沿绝缘接线架20的外周缘间隔开设置,引线槽21位于绝缘接线架20背离引线11端的侧面,绝缘接线架20还具有多个允许引线11穿设的引线11孔,多个引线11孔与多个引线11一一对应,至少两个电连接的引线11的引线11孔位于引线槽21内。In some embodiments of the present invention, a plurality of power connection slots 22 are arranged at intervals along the outer periphery of the insulating terminal frame 20, and the lead wire slots 21 are located on the side of the insulating terminal frame 20 away from the end of the lead wire 11. The insulating terminal frame 20 also has multiple allowable Lead wires 11 pass through the lead wire 11 holes, and the plurality of lead wire 11 holes correspond to the plurality of lead wires 11 one by one, and the lead wire 11 holes of at least two electrically connected lead wires 11 are located in the lead wire groove 21 .
例如图7所示,绝缘接线架20具有十二个引线槽21,每个引线槽21内具有两个引线11孔,两个引线11孔可以将需要电连接的两个引线11穿设进一个引线槽21内,然后再将引线11折弯收纳在引线槽21内,其中,接电槽22可以位于引线槽21的末端,同时,还可以根据实际需求使得多个接电槽22邻近设置,或者说可以根据实际需求来设计相邻的两个接电槽22之间的距离。在一个示例中,绝缘接线架20的十二个接电槽22沿逆时针方向依次为第一接电槽22至第十二接电槽22,其中,第一接电槽22和第 二接电槽22之间的距离为L,第二接电槽22至第三接电槽22的距离为m,第三接电槽22、第四接电槽22、第五接电槽22、第六接电槽22、第七接电槽22之间的距离均为n,第八接电槽22、第九接电槽22、第十接电槽22之间的距离均为O,第十接电槽22、第十一接电槽22、第十二接电槽22之间的距离均为P,第十二接电槽22至第一接电槽22之间的距离为Q,以上各距离满足:O<L<m<n=p<Q。For example, as shown in FIG. 7 , the insulated wiring frame 20 has twelve lead wire grooves 21, and each lead wire groove 21 has two lead wire 11 holes, and the two lead wire 11 holes can pass two lead wires 11 that need to be electrically connected into one In the lead wire groove 21, then the lead wire 11 is bent and accommodated in the lead wire groove 21, wherein, the power connection groove 22 can be located at the end of the lead wire groove 21, and at the same time, a plurality of power connection grooves 22 can also be adjacently arranged according to actual needs, In other words, the distance between two adjacent power connection slots 22 can be designed according to actual needs. In one example, the twelve power connection slots 22 of the insulating terminal frame 20 are the first power connection slot 22 to the twelfth power connection slot 22 in the counterclockwise direction, wherein the first power connection slot 22 and the second power connection slot The distance between the electric tanks 22 is L, the distance from the second electric connection groove 22 to the third electric connection groove 22 is m, the third electric connection groove 22, the fourth electric connection groove 22, the fifth electric connection groove 22, the third electric connection groove The distance between the six electric connection grooves 22 and the seventh electric connection groove 22 is n, the distance between the eighth electric connection groove 22, the ninth electric connection groove 22, and the tenth electric connection groove 22 is 0, and the tenth electric connection groove 22 is 0. The distance between the connection slot 22, the eleventh connection slot 22, and the twelfth connection slot 22 is P, and the distance between the twelfth connection slot 22 and the first connection slot 22 is Q, above Each distance satisfies: O<L<m<n=p<Q.
进一步地,电机定子100具有三条并联电路,分别为U相电路、V相电路和W相电路,接线结构还包括第二导电件40,第二导电件40用于与U相电路的第一导电件30、V相电路的第一导电件30和W相电路的第一导电件30电连接。Further, the motor stator 100 has three parallel circuits, namely a U-phase circuit, a V-phase circuit and a W-phase circuit. The component 30, the first conductive component 30 of the V-phase circuit and the first conductive component 30 of the W-phase circuit are electrically connected.
在一个示例中,第二导电件40包括:引线排41,引线排41具有第一插接部,U相电路的第一导电件30、V相电路的第一导电件30和W相电路的第一导电件30上均形成有与第一插接部配合的第二插接部。在如图4、图5、图10和图11所示的示例中,第一导电件30上的两个支板31之间构造出第二插接部,引线排41朝向第一导电件30的一端的凸起构造为第一插接部,同时,为更好地适应引线排41与引线11的配合,可以在凸起的端部设置与引线11直径相同的槽,这样,第一插接部与第二插接部配合后,可以实现引线排41与引线11的电连接,而一个引线排41具有三个插接部,三个插接部可以与三个第一导电件30插接配合,也即,这三个第一导电件30分别为上述示例中的第一接电槽22内的第一导电件30、第二接电槽22内的第一导电件30和第三导电槽内的第一导电件30,其中,第一导电槽内具有U相电路的U相首端,第二导电槽内具有V相电路的V相首端,第三导电槽内具有W相电路的W相首端。而通过上述距离的设计,可以较好地实现引线排41与U相首端、V相首端和W相首端的配合。In one example, the second conductive member 40 includes: a lead bar 41, the lead bar 41 has a first socket portion, the first conductive member 30 of the U-phase circuit, the first conductive member 30 of the V-phase circuit, and the first conductive member 30 of the W-phase circuit. Each of the first conductive members 30 is formed with a second plug-in portion that cooperates with the first plug-in portion. In the example shown in FIG. 4 , FIG. 5 , FIG. 10 and FIG. 11 , a second insertion portion is formed between the two support plates 31 on the first conductive member 30 , and the lead wire row 41 faces the first conductive member 30 The protrusion at one end is configured as the first plug-in part. At the same time, in order to better adapt to the cooperation between the lead wire row 41 and the lead wire 11, a groove with the same diameter as the lead wire 11 can be set at the end of the protrusion. In this way, the first plug-in After the connecting part is matched with the second plug-in part, the electrical connection between the lead wire row 41 and the lead wire 11 can be realized, and one lead wire row 41 has three plug-in parts, and the three plug-in parts can be plugged into three first conductive parts 30. That is, the three first conductive parts 30 are the first conductive part 30 in the first power connection slot 22 in the above example, the first conductive part 30 in the second power connection slot 22 and the third conductive part 30 respectively. The first conductive member 30 in the conductive slot, wherein the first conductive slot has the U-phase head of the U-phase circuit, the second conductive slot has the V-phase head of the V-phase circuit, and the third conductive slot has the W-phase The first end of the W phase of the circuit. Through the design of the above-mentioned distances, the cooperation between the lead wire row 41 and the U-phase head end, the V-phase head end and the W-phase head end can be better realized.
进一步地,第一导电件30上的两个支板31中的至少一个支板31上形成有导向板33,导向板33具有导向弧面,如此,可以使得引线排41较好的与第一导电件30配合,同时,还可以较好地实现对引线排41的夹持,使得引线排41不易掉落。Further, a guide plate 33 is formed on at least one of the two support plates 31 on the first conductive member 30, and the guide plate 33 has a guide arc surface, so that the lead wire row 41 can be better aligned with the first The conductive member 30 cooperates, and at the same time, it can better realize the clamping of the lead wire row 41, so that the lead wire row 41 is not easy to fall.
在一个示例中,第二导电件40包括:导电连接片42,导电连接片42具有第三插接部,U相电路的第一导电件30、V相电路的第一导电件30和W相电路的第一导电件30上均形成有与第三插接部配合的第四插接部。在如图4、图6、图10和图12所示的示例中,U相电路的第一导电件30、V相电路的第一导电件30和W相电路的第一导电件30分别为第八接电槽22内的第一导电件30、第九接电槽22内的第一导电件30和第十接电槽22内的第一导电件30,附图6中的三个接电槽22之间相互抵接,三个第一导电件30的两个支板31之间共同限定出第四插接部,第三插接部可以与第四插接部配合,以对第八接电槽22、第九接电槽22、第十接电槽22内的引线11电连接。In one example, the second conductive member 40 includes: a conductive connecting piece 42, the conductive connecting piece 42 has a third plug-in portion, the first conductive member 30 of the U-phase circuit, the first conductive member 30 of the V-phase circuit, and the W-phase The first conductive parts 30 of the circuit are each formed with a fourth plug-in portion that cooperates with the third plug-in portion. In the example shown in Figure 4, Figure 6, Figure 10 and Figure 12, the first conductive member 30 of the U-phase circuit, the first conductive member 30 of the V-phase circuit and the first conductive member 30 of the W-phase circuit are respectively The first conductive member 30 in the eighth electrical connection groove 22, the first conductive member 30 in the ninth electrical connection groove 22 and the first conductive member 30 in the tenth electrical connection groove 22, the three electrical connection members in the accompanying drawing 6 The electric tanks 22 are in contact with each other, and the two support plates 31 of the three first conductive members 30 jointly define a fourth plug-in part, and the third plug-in part can cooperate with the fourth plug-in part to connect the first plug-in part. The lead wires 11 in the eighth electrical connection tank 22 , the ninth electrical connection tank 22 , and the tenth electrical connection tank 22 are electrically connected.
进一步地,导电连接片42上形成有多个插槽,多个插槽可以与接电槽22的侧壁配 合,从而提高配合后的牢固性。Further, a plurality of slots are formed on the conductive connecting piece 42, and the plurality of slots can be matched with the side walls of the electrical connection groove 22, thereby improving the firmness after matching.
下面参考附图1-图12,描述根据本发明的一个具体实施例的三相电机定子100的具体的接线结构和接线方式。The specific wiring structure and wiring method of the three-phase motor stator 100 according to a specific embodiment of the present invention will be described below with reference to the accompanying drawings 1-12.
三相电机的电机定子100包括十二个定子单元10,每个定子单元10具有两个引线11,十二个定子单元10可以拼接成圆环形的电机定子100,而该圆环形的电机定子100具有二十四个引线11。另外,每个定子单元10还具有翻边12,由此,十二个定子单元10构成的圆环形的电机定子100构造出圆环形的翻边结构。The motor stator 100 of the three-phase motor includes twelve stator units 10, each stator unit 10 has two lead wires 11, and the twelve stator units 10 can be spliced into a circular motor stator 100, and the circular motor The stator 100 has twenty-four leads 11 . In addition, each stator unit 10 also has a flange 12 , so that the circular motor stator 100 composed of twelve stator units 10 forms a circular flange structure.
绝缘连接架能够抵接在圆环形的翻边结构上,同时,绝缘连接架上具有多个支腿23,多个支腿23用于与翻边结构的外侧面抵接,从而形成外周的限位。进一步地,绝缘连接架上海形成有二十四个引线11孔,而由于每个定子单元10的两个引线11分别在电机定子100的径向方向间隔开设置,如此,为方面描述,将每个定子单元10的两个引线11分别称之为上引线11和下引线11,十二个上引线11和十二个下引线11分别沿电机定子100的径向方向间隔开设置,而在设计引线11孔时,也对应在电机定子100的径向放上间隔开设置十二个上引线11孔和十二个下引线11孔,如此,在进行绝缘连接架的装配时,世界将二十四个引线11与二十四个引线11孔对应插接即可。The insulating connecting frame can be abutted on the ring-shaped flange structure. At the same time, the insulating connecting frame has a plurality of legs 23, and the plurality of legs 23 are used to abut against the outer surface of the flanged structure, thereby forming a peripheral limit. Further, twenty-four lead wires 11 holes are formed on the insulating connection frame Shanghai, and since the two lead wires 11 of each stator unit 10 are arranged at intervals in the radial direction of the motor stator 100, so, for the sake of description, each The two lead wires 11 of the stator unit 10 are respectively referred to as the upper lead wire 11 and the lower lead wire 11, and the twelve upper lead wires 11 and the twelve lower lead wires 11 are respectively arranged at intervals along the radial direction of the motor stator 100, and in the design When the lead wires have 11 holes, twelve upper lead wires 11 holes and twelve lower lead wires 11 holes are correspondingly arranged on the radial direction of the motor stator 100, so that when the insulating connecting frame is assembled, the world will be 20 Four lead wires 11 and twenty-four lead wires 11 holes can be plugged correspondingly.
在绝缘连接架背离翻边结构的侧面上形成有十二个引线槽21,每个引线槽21内具有两个引线11孔,如此,两个引线11可以折弯在同一个引线槽21内,而十二个引线槽21相互间隔开,如此,可以避免接线失误,也可以较好的实现对引线11的布局,可靠性高、失误率低。Twelve lead wire grooves 21 are formed on the side of the insulating connection frame away from the flanging structure, and each lead wire groove 21 has two lead wire 11 holes in it, so that two lead wires 11 can be bent in the same lead wire groove 21, The twelve lead wire slots 21 are spaced apart from each other, so that wiring errors can be avoided, and the layout of the lead wires 11 can be better realized, with high reliability and low error rate.
而在引线槽21内还具有接电槽22,接电槽22具有引线槽口221和导电件槽口222,引线槽口221沿接电槽22的中间贯穿接电槽22,两个引线11分别沿引线槽21折弯后配合在接电槽22的引线槽口221内,引线槽口221的直径a与引线11的直径b之间可以满足:b≤a<2b,由此,两个引线11可以沿着接电槽22的槽深方向叠置在接电槽22内,第一导电件30可以配合在导电件槽口222内,本示例中,引线槽口221位于导电件槽口222的中间位置,且贯穿导电件槽口222。第一导电件30具有导电槽和位于导电槽的槽口处的裁切部,接电部位于导电槽内。参考图9中的第一导电件30的结构,导电件具有两个支板31和两个支板31之间的连接板32,接电槽22贯穿两个支板31和连接板32,第一导电件30可以完全是由金属材料构成,图10中,导电槽的槽口处具有拐角,拐角可以在第一导电件30和引线11插接时,直接将引线11的绝缘皮切除,也可以将拐角做的更加尖锐,从而更好地将引线11的绝缘皮切除。由此,拐角直接就可以构造成裁切部,由此,引线11沿槽深方向叠置在引线槽口221内后,第一导电件30在 沿着槽深方向插入至导电件槽口222内的过程中,裁切部可以较好的将引线11的绝缘皮切除,使得引线11的导电丝的部分露出,这样,随着第一导电件30继续顺着导电件槽口222伸入,使得第一导电件30的接电部可以与导电丝接触,接电部具有导电能力,这样,使得两个被切除绝缘皮的引线11的导电丝得以电连接。由此,本申请在进行接线时,无需对绝缘皮切除,也无需通过锡焊焊接,或者通过其他的方式将引线11相互缠绕,操作简单,而且,在根据需求进行拆除时,可以直接将第一导电件30拆卸,对引线11的损伤小,还可以进行重新装配后使用。And in lead groove 21, also have connecting groove 22, connecting groove 22 has lead wire notch 221 and conductive part notch 222, and lead wire notch 221 penetrates through connecting groove 22 along the middle of connecting groove 22, two lead wires 11 After being bent along the lead wire groove 21 respectively, they fit into the lead wire notch 221 of the power connection groove 22, and the diameter a of the lead wire notch 221 and the diameter b of the lead wire 11 can satisfy: b≤a<2b, thus, the two The lead wire 11 can be stacked in the power connection groove 22 along the groove depth direction of the power connection groove 22, and the first conductive member 30 can fit in the notch 222 of the conductive member. In this example, the notch 221 of the lead wire is located in the notch of the conductive member 222 at the middle position, and runs through the notch 222 of the conductive member. The first conductive member 30 has a conductive groove and a cutout portion located at the notch of the conductive groove, and the electrical connection portion is located in the conductive groove. With reference to the structure of the first conductive member 30 in FIG. 9, the conductive member has two support plates 31 and a connection plate 32 between the two support plates 31, and the electric connection groove 22 runs through the two support plates 31 and the connection plate 32. A conductive member 30 can be completely made of metal material. In FIG. 10, the notch of the conductive groove has a corner, and the corner can directly cut off the insulation of the lead wire 11 when the first conductive member 30 is plugged into the lead wire 11, and also The corners can be made sharper, so that the insulation of the leads 11 can be better removed. Thus, the corner can be directly configured as a cutout portion, thus, after the lead wire 11 is stacked in the lead wire notch 221 along the groove depth direction, the first conductive member 30 is inserted into the conductive member notch 222 along the groove depth direction During the internal process, the cutting part can preferably cut off the insulation of the lead wire 11, so that the conductive wire part of the lead wire 11 is exposed, so that as the first conductive member 30 continues to extend along the conductive member notch 222, The electric connection part of the first conductive member 30 can be in contact with the conductive wire, and the electric connection part has the ability to conduct electricity, so that the conductive wires of the two lead wires 11 whose insulation skin has been cut off can be electrically connected. Therefore, when the application is performing wiring, it is not necessary to cut off the insulation, and it is not necessary to solder the lead wires 11 or to intertwine the lead wires 11 in other ways. A conductive member 30 is disassembled, which causes little damage to the lead wire 11, and can be used after reassembly.
将十二个定子单元10分别称之为第一定子单元10至第十二定子单元10,第一定子单元10的两个引线11分别称之为上引线11和下引线11,并将上引线11定义为1,下引线11定义为1',其余的十一个定子单元10的引线11同理依次定义为2/2';3/3';4/4';5/5';6/6';7/7';8/8';9/9';10/10';11/11';12/12',根据绕组构成规则,每2个引线11放置于一个引线槽21内再电连接,例如,使得1与4,1'与10,4'与7,7'与10',2与11,2'与5,11'与8,5'与8',3与12,3'与6,12'与9,6'与9'分别沿着对应的引线槽21放置于对应的引线槽21内,然后再通过第一导电件30将引线槽21内的两个引线11电连接。由此使得电机定子100具有三条并联电路,分别为U相电路、V相电路和W相电路。The twelve stator units 10 are respectively referred to as the first stator unit 10 to the twelfth stator unit 10, and the two lead wires 11 of the first stator unit 10 are respectively referred to as the upper lead wire 11 and the lower lead wire 11, and The upper lead 11 is defined as 1, the lower lead 11 is defined as 1', and the lead 11 of the remaining eleven stator units 10 is defined as 2/2'; 3/3'; 4/4'; 5/5' in turn ; 6/6'; 7/7'; 8/8'; 9/9'; 10/10'; 11/11'; 12/12', according to the winding composition rules, every 2 leads 11 are placed on a lead Electrical connections are made in the slot 21, for example, 1 and 4, 1' and 10, 4' and 7, 7' and 10', 2 and 11, 2' and 5, 11' and 8, 5' and 8', 3 and 12, 3' and 6, 12' and 9, 6' and 9' are respectively placed in the corresponding lead groove 21 along the corresponding lead groove 21, and then through the first conductive member 30, the The two leads 11 are electrically connected. Thus, the motor stator 100 has three parallel circuits, which are U-phase circuit, V-phase circuit and W-phase circuit respectively.
绝缘接线架20的十二个接电槽22沿逆时针方向依次为第一接电槽22至第十二接电槽22,其中,第一接电槽22和第二接电槽22之间的距离为L,第二接电槽22至第三接电槽22的距离为m,第三接电槽22、第四接电槽22、第五接电槽22、第六接电槽22、第七接电槽22之间的距离均为n,第八接电槽22、第九接电槽22、第十接电槽22之间的距离均为O,第十接电槽22、第十一接电槽22、第十二接电槽22之间的距离均为P,第十二接电槽22至第一接电槽22之间的距离为Q,以上各距离满足:O<L<m<n=p<Q。其中,第一接电槽22内的电连接的两个引线11为U相电路的U相首端,第二接电槽22内的电连接的两个引线11为V相电路的V相首端,第三接电槽22内的电连接的两个引线11为W相电路的W相首端;第八接电槽22内的电连接的两个引线11为U相电路的U相N端,第九接电槽22内的电连接的两个引线11为V相电路的V相N端,第十接电槽22内的电连接的两个引线11为W相电路的W相N端。The twelve power connection slots 22 of the insulated wiring frame 20 are sequentially numbered from the first power connection slot 22 to the twelfth power connection slot 22 along the counterclockwise direction, wherein, between the first power connection slot 22 and the second power connection slot 22 The distance is L, the distance from the second power connection slot 22 to the third power connection slot 22 is m, the third power connection slot 22, the fourth power connection slot 22, the fifth power connection slot 22, the sixth power connection slot 22 , the distance between the seventh connecting groove 22 is n, the distance between the eighth connecting groove 22, the ninth connecting groove 22, and the tenth connecting groove 22 is 0, the tenth connecting groove 22, The distance between the eleventh connecting tank 22 and the twelfth connecting tank 22 is P, and the distance between the twelfth connecting tank 22 and the first connecting tank 22 is Q, and the above distances satisfy: O <L<m<n=p<Q. Wherein, the two electrically connected lead wires 11 in the first power connection tank 22 are the U phase head end of the U phase circuit, and the two electrically connected lead wires 11 in the second power connection tank 22 are the V phase head end of the V phase circuit. terminal, the two electrically connected lead wires 11 in the third electric connection tank 22 are the W-phase first end of the W-phase circuit; the two electrically connected lead wires 11 in the eighth electric connection tank 22 are the U phase N of the U-phase circuit The two electrically connected lead wires 11 in the ninth electrical connection tank 22 are the V-phase N terminals of the V-phase circuit, and the electrically connected two lead wires 11 in the tenth electrical connection tank 22 are the W-phase N terminals of the W-phase circuit. end.
第一导电件30上的两个支板31之间构造出第二插接部,引线排41朝向第一导电件30的一端的凸起构造为第一插接部,同时,为更好地适应引线排41与引线11的配合,可以在凸起的端部设置与引线11直径相同的槽,这样,第一插接部与第二插接部配合后,可以实现引线排41与引线11的电连接,而一个引线排41具有三个插接部,三个插接部可以与三个第一导电件30插接配合。A second plug-in portion is constructed between the two support plates 31 on the first conductive member 30, and the protrusion of the lead wire row 41 toward one end of the first conductive member 30 is configured as a first plug-in portion, and at the same time, for better To adapt to the cooperation of the lead wire row 41 and the lead wire 11, a groove with the same diameter as the lead wire 11 can be set at the protruding end, so that after the first plug-in part is matched with the second plug-in part, the lead wire row 41 and the lead wire 11 can be realized. electrical connection, and one lead bar 41 has three plug-in parts, and the three plug-in parts can be plug-fitted with the three first conductive parts 30 .
三个接电槽22之间相互抵接,三个第一导电件30的两个支板31之间共同限定出第四插接部,第三插接部可以与第四插接部配合,以对第八接电槽22、第九接电槽22、第十接电槽22内的引线11电连接。导电连接片42上形成有多个插槽,多个插槽可以与接电槽22的侧壁配合,从而提高配合后的牢固性。The three electric connection slots 22 are in contact with each other, and the two support plates 31 of the three first conductive members 30 jointly define a fourth plug-in part, and the third plug-in part can cooperate with the fourth plug-in part, To electrically connect the lead wires 11 in the eighth electric connection slot 22 , the ninth electric connection slot 22 , and the tenth electric connection slot 22 . A plurality of slots are formed on the conductive connecting piece 42 , and the plurality of slots can be matched with the side wall of the electrical connection slot 22 , thereby improving the fastness after mating.
本发明还提出一种具有上述实施例的用于电机定子100的接线结构的电机定子100。The present invention also proposes a motor stator 100 having the wiring structure for the motor stator 100 of the above-mentioned embodiments.
根据本发明实施例的电机定子100,通过设有上述实施例的接线结构,可以简化电机定子100的接线,可以使得电机定子100的引线11较好地配合在引线槽21内,从而有利于电机定子100的引线11的电连接,而且,布局美观,操作简单,还使得引线11不易发生错乱,可以较好的提高生产效率,另外,当引线11配合在引线槽21内后,可以通过第一导电件30将引线槽21内的引线11电连接,操作方便,还便于对电机定子100进行拆解维修。According to the motor stator 100 of the embodiment of the present invention, by being provided with the wiring structure of the above-mentioned embodiment, the wiring of the motor stator 100 can be simplified, and the lead wire 11 of the motor stator 100 can be better fitted in the lead wire slot 21, thereby facilitating the motor The electrical connection of the lead wires 11 of the stator 100, moreover, the layout is beautiful, the operation is simple, and the lead wires 11 are not easy to be confused, which can better improve the production efficiency. The conductive member 30 electrically connects the lead wires 11 in the lead wire groove 21 , which is convenient to operate and facilitates disassembly and maintenance of the motor stator 100 .
本发明还提出一种具有上述实施例的电机定子100的伺服电机。The present invention also proposes a servo motor having the motor stator 100 of the above-mentioned embodiment.
根据本发明实施例的伺服电机,通过设有上述实施例的电机定子100,可以提高伺服电机的装配效率,同时,还可以便于对伺服电机进行拆解维修。According to the servo motor of the embodiment of the present invention, by being provided with the motor stator 100 of the above embodiment, the assembly efficiency of the servo motor can be improved, and at the same time, the disassembly and maintenance of the servo motor can be facilitated.
根据本发明实施例的伺服电机和电机定子100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the servo motor and the motor stator 100 according to the embodiment of the present invention are known to those skilled in the art and will not be described in detail here.
在本说明书的描述中,参考术语“一些实施例”、“可选地”、“进一步地”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "some embodiments", "optionally", "further" or "some examples" mean that specific features, structures, materials or A feature is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (10)

  1. 一种用于电机定子的接线结构,其特征在于,所述电机定子的引线端具有多个引线,所述接线结构包括:A wiring structure for a motor stator, characterized in that the lead end of the motor stator has a plurality of lead wires, and the wiring structure includes:
    绝缘接线架,所述绝缘接线架与所述引线端抵接,所述绝缘接线架上具有多个引线槽,多个所述引线槽间隔开,每个所述引线槽内至少容纳有两个所述引线;Insulated wiring frame, the insulated wiring frame abuts against the lead end, the insulated wiring frame has a plurality of lead slots, the plurality of lead slots are spaced apart, and each of the lead slots accommodates at least two said leads;
    多个第一导电件,多个所述第一导电件与多个所述引线槽一一对应,所述第一导电件可拆卸地安装在所述引线槽内,以用于将所述引线槽内的至少两个所述引线电连接,以使得所述电机定子构造出至少两条并联的电路。A plurality of first conductive parts, a plurality of first conductive parts correspond to a plurality of the lead slots one by one, the first conductive parts are detachably installed in the lead slots for connecting the lead wires At least two of the lead wires in the slot are electrically connected, so that the motor stator forms at least two parallel circuits.
  2. 根据权利要求1所述的用于电机定子的接线结构,其特征在于,所述引线槽内具有接电槽,至少两个所述引线大致沿所述接电槽的槽深方向叠置在所述接电槽内,所述第一导电件包括接电部和裁切部,所述裁切部位于所述接电部靠近所述接电槽的一端,所述裁切部用于裁切所述引线的绝缘皮,所述接电部用于与所述引线的导电丝电连接。According to the wiring structure for motor stator according to claim 1, it is characterized in that, there is a power connection groove in the said lead wire groove, and at least two said lead wires are stacked on said power connection groove substantially along the groove depth direction of said power connection groove. In the power connection groove, the first conductive member includes a power connection part and a cutting part, the cutting part is located at one end of the power connection part close to the power connection groove, and the cutting part is used for cutting the The insulating skin of the lead wire, the electrical connection part is used for electrical connection with the conductive wire of the lead wire.
  3. 根据权利要求2所述的用于电机定子的接线结构,其特征在于,所述第一导电件具有导电槽和位于所述导电槽的槽口处的所述裁切部,所述接电部位于所述导电槽内。The wiring structure for a motor stator according to claim 2, wherein the first conductive member has a conductive groove and the cutout portion located at the notch of the conductive groove, and the electrical connection portion located in the conductive slot.
  4. 根据权利要求3所述的用于电机定子的接线结构,其特征在于,所述导电槽的槽宽小于等于所述导电丝的直径。The wiring structure for a motor stator according to claim 3, wherein the width of the conductive groove is smaller than or equal to the diameter of the conductive wire.
  5. 根据权利要求2所述的用于电机定子的接线结构,其特征在于,所述引线槽位于所述绝缘接线架背离所述引线端的侧面,所述绝缘接线架还具有多个允许所述引线穿设的引线孔,多个所述引线孔与多个所述引线一一对应,至少两个电连接的所述引线的所述引线孔位于所述引线槽内。The wiring structure for a motor stator according to claim 2, wherein the lead groove is located on the side of the insulating terminal frame away from the lead end, and the insulating terminal frame also has a plurality of holes that allow the lead wire to pass through. Lead holes are provided, and a plurality of lead holes corresponds to a plurality of lead wires, and the lead holes of at least two electrically connected leads are located in the lead groove.
  6. 根据权利要求1所述的用于电机定子的接线结构,其特征在于,所述电机定子具有三条并联电路,分别为U相电路、V相电路和W相电路,所述接线结构还包括第二导电件,所述第二导电件用于与所述U相电路的所述第一导电件、所述V相电路的第一导电件和所述W相电路的第一导电件电连接。The wiring structure for the motor stator according to claim 1, wherein the motor stator has three parallel circuits, which are U-phase circuit, V-phase circuit and W-phase circuit respectively, and the wiring structure also includes a second A conductive member, the second conductive member is used to electrically connect with the first conductive member of the U-phase circuit, the first conductive member of the V-phase circuit, and the first conductive member of the W-phase circuit.
  7. 根据权利要求6所述的用于电机定子的接线结构,其特征在于,所述第二导电件包括:引线排,所述引线排具有第一插接部,所述U相电路的所述第一导电件、所述V相电路的第一导电件和所述W相电路的第一导电件上均形成有与所述第一插接部配合的第二插接部。The wiring structure for a motor stator according to claim 6, wherein the second conductive member comprises: a lead wire row, the lead wire row has a first plug-in part, and the first plug-in portion of the U-phase circuit A second plug-in portion cooperating with the first plug-in portion is formed on a conductive member, the first conductive member of the V-phase circuit, and the first conductive member of the W-phase circuit.
  8. 根据权利要求6所述的用于电机定子的接线结构,其特征在于,所述第二导电件包括:导电连接片,所述导电连接片具有第三插接部,所述U相电路的所述第一导电件、所述V相电路的第一导电件和所述W相电路的第一导电件上均形成有与所述第三插接部配合的第四插接部。The wiring structure for a motor stator according to claim 6, wherein the second conductive member comprises: a conductive connecting piece, the conductive connecting piece has a third plug-in portion, and all the U-phase circuits A fourth insertion part that cooperates with the third insertion part is formed on the first conductive part, the first conductive part of the V-phase circuit, and the first conductive part of the W-phase circuit.
  9. 一种电机定子,其特征在于,包括权利要求1-8中任一项所述的用于电机定子的接线结构。A motor stator, characterized in that it comprises the wiring structure for a motor stator according to any one of claims 1-8.
  10. 一种伺服电机,其特征在于,包括权利要求9所述的电机定子。A servo motor, characterized in that it comprises the motor stator according to claim 9.
PCT/CN2022/082568 2022-01-04 2022-03-23 Wiring structure WO2023130591A1 (en)

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WO2023240565A1 (en) * 2022-06-16 2023-12-21 Siemens Aktiengesellschaft Motor and connecting device for connection of stator wires for motor

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CN110768431A (en) * 2018-07-27 2020-02-07 广东美芝制冷设备有限公司 Stator for motor, permanent magnet motor with same and compressor
CN210297389U (en) * 2019-08-29 2020-04-10 上海海立电器有限公司 Motor stator, motor and compressor
CN111835116A (en) * 2020-07-02 2020-10-27 珠海凯邦电机制造有限公司 Outer rotor motor stator and motor
CN211981595U (en) * 2020-06-02 2020-11-20 浙江龙芯电驱动科技有限公司 Interior 3 branch road lap winding stator module of formula and motor of drawing
CN112564326A (en) * 2019-09-25 2021-03-26 安徽威灵汽车部件有限公司 Stator, motor and vehicle
CN113615047A (en) * 2019-03-27 2021-11-05 三菱电机株式会社 Stator and motor

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Publication number Priority date Publication date Assignee Title
JP2008172877A (en) * 2007-01-09 2008-07-24 Tamagawa Seiki Co Ltd Stator structure
CN104052200A (en) * 2013-03-14 2014-09-17 雷勃美国公司 Electric machine and associated method
CN110768431A (en) * 2018-07-27 2020-02-07 广东美芝制冷设备有限公司 Stator for motor, permanent magnet motor with same and compressor
CN113615047A (en) * 2019-03-27 2021-11-05 三菱电机株式会社 Stator and motor
CN210297389U (en) * 2019-08-29 2020-04-10 上海海立电器有限公司 Motor stator, motor and compressor
CN112564326A (en) * 2019-09-25 2021-03-26 安徽威灵汽车部件有限公司 Stator, motor and vehicle
CN211981595U (en) * 2020-06-02 2020-11-20 浙江龙芯电驱动科技有限公司 Interior 3 branch road lap winding stator module of formula and motor of drawing
CN111835116A (en) * 2020-07-02 2020-10-27 珠海凯邦电机制造有限公司 Outer rotor motor stator and motor

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