WO2023130413A1 - 九月黄生理活性物质的提取设备 - Google Patents

九月黄生理活性物质的提取设备 Download PDF

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Publication number
WO2023130413A1
WO2023130413A1 PCT/CN2022/070898 CN2022070898W WO2023130413A1 WO 2023130413 A1 WO2023130413 A1 WO 2023130413A1 CN 2022070898 W CN2022070898 W CN 2022070898W WO 2023130413 A1 WO2023130413 A1 WO 2023130413A1
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Prior art keywords
fixedly connected
box
extraction
block
active substances
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PCT/CN2022/070898
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English (en)
French (fr)
Inventor
杨春敏
李瑞婷
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广州工商学院
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Priority to PCT/CN2022/070898 priority Critical patent/WO2023130413A1/zh
Priority to CN202280053318.9A priority patent/CN117751003A/zh
Publication of WO2023130413A1 publication Critical patent/WO2023130413A1/zh

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N7/00Peeling vegetables or fruit
    • A23N7/08Peeling vegetables or fruit for peeling fruit and removing seed-containing sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/06Production of fats or fatty oils from raw materials by pressing

Definitions

  • the invention relates to the technical field of extraction equipment, in particular to extraction equipment for physiologically active substances of September yellow.
  • Jiuyuehuang pulp contains a lot of essential nutrients for human body, and it is the best material for making health drinks.
  • the peel is rich in pectin. In addition to being used as medicine, it can also process natural pectin and make wine and vinegar.
  • the whole plant of Jiuyuehuang can be used as medicine.
  • the seeds of Jiuyuehuang are rich in oils and fats.
  • the results of the analysis of Jiuyuehuang seeds by the Oil Crops Research Institute of the Chinese Academy of Agricultural Sciences show that the oil content of Jiuyuehuang seeds is as high as 43%; and contains Rich in vitamin E, vitamin C and vitamin B and unsaturated fatty acids.
  • Extracting physiologically active substances is a crucial step in the processing of Jiuyuehuang, and various machines are needed to help workers improve work efficiency.
  • the extraction equipment of physiologically active substances on the market mainly separates different raw materials and uses different equipment to process them according to their characteristics, so as to obtain the active substances in Jiuyuehuang.
  • the biological properties of moon melon are close to that of September yellow, which can be used as a reference.
  • an automatic rolling device for separating the skin and flesh of August melon it can use the control system to control the pressure of a single roller through the setting of a micro-electrically controlled lifting platform. Adjust the height, so that the skin and flesh of August melons of different specifications can be separated.
  • the above-mentioned separation operation of August melons has obvious shortcomings. During the separation process, the pulp, seeds and peels are easily mixed together. A large amount of pulp is attached to the seeds, and a large amount of pulp is also attached to the seeds.
  • the existing extraction equipment has some problems in the two processes of separation and extraction.
  • the separation of different parts of September Yellow is not complete; and in the extraction process, different media need to be replaced to extract different active substances. Faced with a variety of substances There is no better extraction method.
  • the main purpose of the present invention is to provide extraction equipment for September yellow physiologically active substances, which can effectively solve the problem that the existing extraction equipment of the background technology is not completely separated from different parts of September yellow; and in the extraction process, different media need to be replaced to extract different In the face of the extraction of various substances, there is no problem of a better extraction method.
  • the technical solution adopted by the present invention is: the extraction equipment of September yellow physiologically active substances of the present invention, comprising a separation box, an oil pressure tank fitted with the separation box and an extraction box arranged on one side of the oil pressure tank,
  • the inner top of the separation box is provided with a cutting assembly, the bottom end of the cutting assembly is provided with a filter assembly, one side of the filter assembly is provided with a flushing assembly, the inside of the pressure oil tank is provided with a pressing assembly, and the extraction
  • the interior of the box is provided with a decoction component and a centrifugal component;
  • the cutting assembly includes a moving block, a fixed block and a concave blade.
  • the moving block and the fixed block have the same structure and are symmetrically arranged.
  • the inside of the separation box is provided with a moving block, and the two sides of the top of the moving block are symmetrically arranged.
  • There are two clamping blocks the opposite sides of the two clamping blocks are respectively provided with alignment blades, the side of the alignment blade away from the moving block is a smooth surface, and the side of the bottom end of the moving block is provided with
  • There is a convex blade the side of the convex blade away from the moving block is a smooth surface, the convex blade is arranged directly below the alignment blade, and the side of the fixed block close to the moving block is provided with a concave blade;
  • the flushing assembly includes a water tank, a nozzle, a connecting frame and a screen.
  • a connecting frame is provided directly below the moving block, and a screen is provided at the inner bottom of the connecting frame.
  • the left side of the connecting frame is higher than the right. side, the width of the connection frame gradually decreases from left to right, the right side of the connection frame is fixedly connected with a transport pipe, one side of the separation box is fixedly connected with a water tank, and the nozzle is dislocated on the side of the connection frame above;
  • the decoction assembly includes a heater, a heat supply head, a heat conduction block, a collection box, a decoction basin and a sponge block, a heater is arranged at the inner bottom of the extraction box, and a plurality of heaters are fixedly connected to the top of the heater.
  • a heat supply head the top of the heat supply head is provided with a heat conduction block, both ends of the heat conduction block are fixedly connected with an insulating block, and the top of the heat conduction block is fixedly connected with a water frying basin, and the two ends of the water frying basin Both sides are fixedly connected with a collection box, and a sponge block is arranged directly above the two collection boxes, and the two sponge blocks are all attached to the top of the inner wall of the extraction box.
  • the middle part of the top of the separation box is fixedly connected with a second cylinder, and the bottom end of the second cylinder is fixedly connected with a second telescopic column, and the bottom end of the second telescopic column extends to the inside of the separation box, and
  • a connection block is fixedly connected, the bottom end of the connection block is fixedly connected with a concave blade, the side of the moving block away from the fixed block is fixedly connected with a first telescopic column, and one side of the first telescopic column extends to the separation box
  • the outside of the fixed block is fixedly connected with the first cylinder, and the bottom end of the fixed block is fixedly connected with a fixed plate.
  • a chute is provided inside the moving block, sliders are fixedly connected to the bottom ends of the two engaging blocks respectively, an elastic post is provided inside the chute, and a surface of the elastic post is provided with The spring, the two ends of the elastic column are respectively fixedly connected with the two sliders.
  • the front of the separation box is provided with a first door
  • the top of the first door is provided with a second door
  • the front of the extraction box is provided with a third door.
  • the centrifugal assembly includes a second motor and a centrifugal cylinder, a second motor is fixedly connected to the top of the extraction box, the output end of the second motor passes through the shell of the extraction box and extends to the inside of the extraction box, and A centrifugal cylinder is fixedly connected.
  • the filter assembly includes a limit frame and non-woven fabric, grooves are opened on both sides of the inner wall of the separation box, a limit frame is provided at the bottom end of the connection frame, and a limit frame is arranged inside the limit frame. There is non-woven fabric, both sides of the limiting frame are clamped with the groove, and a water outlet is opened at the bottom of one side of the separation box.
  • the press assembly includes a first motor, a threaded rod, a connecting plate, a rotating blade and a bearing
  • one side of the transportation pipe extends to the inside of the oil press tank, and the inner wall of the bottom end of the oil press tank is provided with a bearing, so
  • the top end of the pressure oil tank is fixedly connected with a first motor, and the bottom end of the first motor is fixedly connected with a threaded rod.
  • the bottom end of the threaded rod extends to the inside of the pressure oil tank and is fixedly connected with the bearing.
  • a connection plate is fixedly connected to the surface, and a rotary blade is fixedly connected to the side of the connection plate.
  • one side of the spray head is provided with a pressure pump, and one side of the spray head is fixedly connected with the water tank through the pressure pump.
  • an oil outlet pipe is fixedly connected to the front of the pressure oil tank, a control valve is provided on the surface of the oil outlet pipe, and two bearing plates are respectively provided at the bottom of the first cylinder and the water tank.
  • a plurality of the alignment blades are provided correspondingly, and two of the convex blades are engaged with the concave blades.
  • the peel of Jiuyuehuang is divided into two parts, the viscosity of the peel and pulp decreases, and then start the first cylinder to pull back and move
  • the block, two counter blades and two convex blades are separated under the action of tension, and the peel is limited to produce resistance, which is much greater than the stickiness of the peel and pulp.
  • the pulp and seeds fall On the connecting frame, the peel remains on the fixed block and the moving block, which effectively improves the separation efficiency of the peel and pulp, and reduces the amount of pulp adhered to the peel.
  • it is suitable for different specifications of Jiuyue Yellow can have a good separation effect.
  • the pulp falls on the screen of the connecting frame, and under the action of gravity, part of the pulp directly falls on the non-woven fabric through the screen, and some of the pulp is attached to the seeds , due to the large diameter of the seeds, they cannot pass through the screen, so part of the pulp cannot fall on the non-woven fabric, start the nozzle, and under the action of the pressure pump, the impact force of the water flow will impact the pulp and seeds, and the pulp is impacted
  • the seeds fall on the non-woven fabric under the action of force and gravity, and the seeds can no longer slide under the action of the impact force, until the impact reaches the limited time, stop spraying water, and the seeds enter the pressure oil tank through the transport pipe under the action of gravity, and carry out
  • the oil pressing work can effectively separate the seeds and the pulp during the washing process, and the seeds will not be broken.
  • the different parts of the September Yellow can be completely separated, which improves the utilization efficiency of resources.
  • the first box door is opened to take out the pulp on the non-woven fabric, and the pulp is sent to the inside of the centrifugal cylinder, and the pulp is centrifuged under the action of the second motor , during this process, the cell wall of the pulp is broken, and the nutrients flow out, but it still contains a lot of water.
  • the centrifugation pour the centrifuged pulp into the frying pan, and start the heater to heat the pulp.
  • Fig. 1 is the schematic diagram of the three-dimensional structure of the extraction equipment of September yellow physiologically active substance of the present invention
  • Fig. 2 is the sectional view of the separation box of the extraction equipment structure schematic diagram of September Yellow physiologically active substance of the present invention
  • Fig. 3 is the three-dimensional structural schematic diagram of the cutting assembly of the extraction equipment structural schematic diagram of the physiologically active substance of September Yellow of the present invention
  • Fig. 4 is the enlarged schematic view of the structure at A in Fig. 3 of the present invention.
  • Fig. 5 is a schematic diagram of the three-dimensional structure of the fastening column in Fig. 3 of the present invention.
  • Fig. 6 is a schematic diagram of the three-dimensional structure of the moving block in Fig. 2 of the present invention.
  • Fig. 7 is a schematic diagram of the three-dimensional structure of the connecting frame in Fig. 2 of the present invention.
  • Fig. 8 is the sectional view of the extraction equipment pressurized tank of September Yellow physiologically active substance of the present invention.
  • Fig. 9 is a sectional view of a decoction box of the extraction equipment of September yellow physiologically active substances of the present invention.
  • this embodiment includes a separation box 1, a pressure oil tank 7 fitted with the separation box 1 and an extraction box 9 arranged on one side of the pressure oil tank 7, and the inner top of the separation box 1 is provided with a cutting Assemblies, the bottom end of the cutting assembly is provided with a filter assembly, one side of the filter assembly is provided with a flushing assembly, the inside of the pressure oil tank 7 is provided with a pressing assembly, the inside of the extraction box 9 is provided with a decoction assembly and a centrifugal assembly, and the separation box 1
  • the front is provided with a first box door 2 , the top of the first box door 2 is provided with a second box door 4 , and the front of the extraction box 9 is provided with a third box door 10 .
  • the cutting assembly includes a moving block 302, a fixed block 303 and a concave blade 503.
  • the moving block 302 and the fixed block 303 have the same structure and are arranged symmetrically.
  • the inside of the separation box 1 is provided with a moving block 302, and the top sides of the moving block 302 are arranged symmetrically.
  • the inside of the moving block 302 is provided with a chute 307, the bottom ends of the two clamping blocks 306 are respectively fixedly connected with a slider 309, the inside of the chute 307 is provided with an elastic column 310, and the elastic column 310
  • the surface of the spring 311 is provided with a spring 311, and the two ends of the elastic column 310 are respectively fixedly connected with two sliders 309, so that September yellows of different specifications can be effectively fixed, and the separation of the pulp will not be affected under the restriction of the peel.
  • the opposite sides of the two clamping blocks 306 are respectively provided with alignment blades 308, and the side of the alignment blades 308 away from the moving block 302 is a smooth surface, and the bottom end side of the moving block 302 is provided with a convex blade 305.
  • the side of the blade 305 away from the moving block 302 is a smooth surface, the convex blade 305 is arranged directly below the alignment blade 308, and the side of the fixed block 303 close to the moving block 302 is provided with a concave blade 503, two convex blades
  • the blade 305 is engaged with the concave blade 503 .
  • the middle part of the top of the separation box 1 is fixedly connected with a second cylinder 5, and the bottom end of the second cylinder 5 is fixedly connected with a second telescopic column 501, and the bottom end of the second telescopic column 501 extends to the inside of the separation box 1, and is fixedly connected with a
  • the connection block 502, the bottom end of the connection block 502 is fixedly connected with a concave blade 503, the side of the moving block 302 away from the fixed block 303 is fixedly connected with a first telescopic column 301, and one side of the first telescopic column 301 extends to the side of the separation box 1
  • the outside is fixedly connected with the first cylinder 3, and the bottom end of the fixed block 303 is fixedly connected with the fixed plate 304.
  • the middle part of the side is all inserted into the alignment blade 308, so that the seeds in the pulp can be effectively protected, and will not be cut and broken to affect the follow-up work.
  • the yellow peel is divided into two parts, the viscosity of the peel and the pulp decreases, and the first cylinder 3 is started to pull back the moving block 302, and the two alignment blades 308 and the two convex blades 305 are separated under the effect of pulling force, and the peel Carry out limit work to generate resistance, the resistance is much greater than the viscosity of the peel and pulp, under the action of gravity, the pulp and seeds fall, and the peel remains on the fixed block 303 and the moving block 302, effectively improving the separation efficiency of the peel and pulp , and reduce the amount of pulp adhered to the peel, using the physiological characteristics of Jiuyuehuang, it can have a good separation effect on different specifications of Jiuyuehuang.
  • the flushing assembly includes a water tank 6, a nozzle 602, a connecting frame 12 and a screen cloth 18.
  • the connecting frame 12 is arranged directly below the moving block 302, and the inner bottom of the connecting frame 12 is provided with a screen cloth 18.
  • the left side of the connecting frame 12 is higher than the On the right side, the width of the connecting frame 12 gradually decreases from left to right, so that the pulp and seeds of Jiuyuehuang will gradually increase under the impact of water during the movement process, and as the pulp and seeds disperse, the gravity becomes more and more Small, after the impact force is greater than gravity, the pulp adhering to the seeds is also washed away by the water flow
  • the right side of the connection frame 12 is fixedly connected with the transport pipe 13
  • one side of the separation box 1 is fixedly connected with the water tank 6, and the nozzle 602 is misplaced and arranged on the Above the connection frame 12 , a pressure pump 601 is provided on one side of the spray head 602 , and one side of the spray head 602
  • the filter assembly includes a limiting frame 15 and a non-woven fabric 16, grooves 14 are provided on both sides of the inner wall of the separation box 1, a limiting frame 15 is arranged at the bottom of the connecting frame 12, and a non-woven fabric is arranged inside the limiting frame 15. 16. Both sides of the limit frame 15 are engaged with the groove 14, and the bottom of one side of the separation box 1 is provided with a water outlet 17. After the impact reaches a limited time, stop spraying water, and the seeds pass through under the action of gravity. The transport pipe 13 enters the oil pressure tank 7 to carry out the oil pressure work. During the flushing process, the seeds and pulp can be effectively separated, and the seeds will not be broken. The separation of different parts of September yellow is thorough, which improves the utilization efficiency of resources. The water is discharged through the water outlet 17.
  • the press assembly includes a first motor 8, a threaded rod 19, a connection plate 20, a rotary blade 21 and a bearing 22, and one side of the transport pipe 13 extends to the inside of the oil pressure tank 7, and the inner wall of the bottom end of the oil pressure tank 7 is provided with a bearing 22,
  • the top of the oil tank 7 is fixedly connected with a first motor 8, and the bottom end of the first motor 8 is fixedly connected with a threaded rod 19.
  • the bottom end of the threaded rod 19 extends to the inside of the pressure oil tank 7 and is fixedly connected with the bearing 22.
  • the threaded rod 19 The surface is fixedly connected with a connection plate 20, the side of the connection plate 20 is fixedly connected with a rotary blade 21, the front of the pressure oil tank 7 is fixedly connected with an oil outlet pipe, and the surface of the oil outlet pipe is provided with a control valve, and the first motor 8 is started to drive the connection plate 20 to generate Relative to the force, the connecting disc 20 drives the rotating blade 21 to rotate and cut the broken seeds, and the other is convenient to use the threaded rod 19 to move up and down, and uses the gravity of the connecting disc 20 and the impact force caused by the rotation to squeeze the seeds, which improves the efficiency of oil extraction. efficiency.
  • the centrifugal assembly includes a second motor 11 and a centrifugal cylinder 23.
  • the top of the extraction box 9 is fixedly connected with the second motor 11.
  • the output end of the second motor 11 penetrates the shell of the extraction box 9 and extends to the inside of the extraction box 9, and is fixedly connected
  • the decoction assembly includes a heater 901, a heating head 902, a heat conduction block 904, a collection box 905, a water decoction basin 906 and a sponge block 907.
  • the inner bottom of the extraction box 9 is provided with a heater 901, and the top of the heater 901 is fixedly connected
  • There are a plurality of heating heads 902 the top of the heating head 902 is provided with a heat conduction block 904, both ends of the heat conduction block 904 are fixedly connected with an insulating block 903, and the top of the heat conduction block 904 is fixedly connected with a frying pan 906, the water frying basin
  • Both sides of 906 are fixedly connected with collection boxes 905, and sponge blocks 907 are arranged directly above the two collection boxes 905, and the two sponge blocks 907 are all attached to the top of the inner wall of the extraction box 9.
  • the centrifugation After the centrifugation is completed, the centrifugation The finished pulp is poured into the decoction basin 906, and the heater 901 is started to heat the pulp. As the temperature increases gradually, a large amount of water in the pulp evaporates into water vapor, and the water vapor floats upwards and is absorbed by the sponge block 907. , condensed and dripped inside the collection box 905, so that the water content in the centrifuged pulp is further reduced, and a variety of different active substances can be extracted at one time without changing different media, and the extraction method is optimized.
  • the working principle of the present invention is: start the first cylinder 3, make the moving block 302 and the fixed block 303 fit together, then open the second box door 4, and make the middle part of one side of September Huang and two alignment blades 308 The blades are in contact, and the bottom of September Yellow is in contact with the new blade formed by two convex blades 305.
  • the elastic column 310 Since the inside of the chute 307 is provided with an elastic column 310, and the surface of the elastic column 310 is provided with a spring 311, the elastic column The two ends of 310 are respectively fixedly connected with two slide blocks 309, and the middle parts of both sides of September Yellow are inserted into the alignment blades 308 by using the elastic force between the two clamping blocks 306, so that the seeds in the pulp can be effectively protection, it will not be cut and broken and affect the follow-up work, then start the second cylinder 5 to drive the concave blade 503 to cut the September yellow, and then start the first cylinder 3 to pull back the moving block 302, two alignment blades 308 and two The convex blade 305 separates under the action of the pulling force, and carries out the position-limiting work on the peel to generate resistance, which is far greater than the viscosity of the peel and pulp.

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

本发明公开了九月黄生理活性物质的提取设备,涉及提取设备技术领域,本发明之装置分离箱、与分离箱相贴合的压油箱和设置在压油箱一侧的提取箱,分离箱的内部顶端设置有切割组件,切割组件的底端设置有过滤组件,过滤组件的一侧设置有冲刷组件,压油箱的内部设置有压榨组件,提取箱的内部设置有煎煮组件和离心组件;切割组件包括移动块、固定块和凹型刀片;冲刷组件包括水箱、喷头、连接框和筛网;煎煮组件包括加热器、供热头、导热块、收集盒、水煎盆和海绵块。本发明为九月黄生理活性物质的提取设备,对于不同规格的九月黄中的不同部位都能有很好的分离效果,并且一次性可以提取多种不同的活性物质,不需要更换不同的媒介,优化了提取方式。

Description

九月黄生理活性物质的提取设备 技术领域
本发明涉及提取设备技术领域,特别涉及九月黄生理活性物质的提取设备。
背景技术
九月黄果肉含有大量人体必需营养成分,是制作保健饮料的上等材料。果皮含丰富果胶,除加工入药外,还可以加工天然果胶和酿酒、酿醋。
九月黄全株均可入药,九月黄种子中富含油脂类成份,九月黄种子经中国农业科学院油料作物研究所测试中心分析结果显示:九月黄种子含油量高达43%;并且含有丰富的维生素E,维生素C和维生素B和不饱和脂肪酸。
在九月黄的加工过程中,提取生理活性物质是至关重要的一步,需要用到各种不同的机械来帮助工作人员提高工作效率。
目前市场上生理活性物质的提取设备在九月黄的加工过程中,主要是对于不同的原料分离后根据他们的特性利用不同的器械进行加工操作,从而得到九月黄中的活性物质,由于八月瓜的生物性质与九月黄接近,可以作为参考,在专利号CN110337917A一种八月瓜皮肉分离自动辊压装置中,其通过微型电控升降台的设置,利用控制系统可以对单个压辊进行高度调节,从而可以对不同规格的八月瓜进行皮肉分离操作,上述对八月瓜的分离操作具有明显的缺点,在分离过程 中,果肉、种子和果皮容易混合在一起,筛分时果皮上附着大量果肉,种子上也附着有大量果肉。
现有的提取设备在分离和提取的两个过程中存在一些问题,对于九月黄的不同部位分离不彻底;并且在提取过程中需要更换不同的媒介提取不同的活性物质,面对多种物质的提取,没有较优的提取方式。
发明内容
本发明的主要目的在于提供九月黄生理活性物质的提取设备,可以有效解决背景技术现有的提取设备对于九月黄的不同部位分离不彻底;并且在提取过程中需要更换不同的媒介提取不同的活性物质,面对多种物质的提取,没有较优的提取方式的问题。
为实现上述目的,本发明采取的技术方案为:本发明之九月黄生理活性物质的提取设备,包括分离箱、与分离箱相贴合的压油箱和设置在压油箱一侧的提取箱,所述分离箱的内部顶端设置有切割组件,所述切割组件的底端设置有过滤组件,所述过滤组件的一侧设置有冲刷组件,所述压油箱的内部设置有压榨组件,所述提取箱的内部设置有煎煮组件和离心组件;
所述切割组件包括移动块、固定块和凹型刀片,所述移动块和固定块的结构相同,且对称设置,所述分离箱的内部设置有移动块,所述移动块的顶端两侧对称设置有两个卡接块,两个所述卡接块的相对一侧分别设置有对位刀片,所述对位刀片远离移动块的一侧为光滑面,所述移动块的底端一侧设置有凸型刀片,所述凸型刀片远离移动块的一侧为光滑面,所述凸型刀片设置在对位刀片的正下方,且所述固定 块靠近移动块的一侧正上方设置有凹型刀片;
所述冲刷组件包括水箱、喷头、连接框和筛网,所述移动块的正下方设置有连接框,所述连接框的内部底端设置有筛网,所述连接框的左侧高于右侧,所述连接框的宽度从左到右逐渐减小,所述连接框的右侧固定连接有运输管,所述分离箱的一侧固定连接有水箱,所述喷头错位设置在连接框的上方;
所述煎煮组件包括加热器、供热头、导热块、收集盒、水煎盆和海绵块,所述提取箱的内部底端设置有加热器,所述加热器的顶端固定连接有多个供热头,所述供热头的顶端设置有导热块,所述导热块的两端均固定连接有隔绝块,所述导热块的顶端固定连接有水煎盆,所述水煎盆的两侧均固定连接有收集盒,两个所述收集盒的正上方均设置有海绵块,两个所述海绵块均与提取箱的内壁顶端相贴合。
优选地,所述分离箱的顶端中部固定连接有第二气缸,所述第二气缸的底端固定连接有第二伸缩柱,所述第二伸缩柱的底端延伸至分离箱的内部,并固定连接有连接块,所述连接块的底端固定连接有凹型刀片,所述移动块远离固定块的一侧固定连接有第一伸缩柱,所述第一伸缩柱的一侧延伸至分离箱的外部,并固定连接有第一气缸,所述固定块的底端固定连接有固定板。
优选地,所述移动块的内部开设有滑槽,两个所述卡接块的底端分别固定连接有滑块,所述滑槽的内部设置有弹性柱,所述弹性柱的表面设置有弹簧,所述弹性柱的两端分别与两个滑块固定连接。
优选地,所述分离箱的正面设置有第一箱门,所述第一箱门的顶 端设置有第二箱门,所述提取箱的正面设置有第三箱门。
优选地,所述离心组件包括第二电机和离心筒,所述提取箱的顶端固定连接有第二电机,所述第二电机的输出端贯穿提取箱的外壳并延伸至提取箱的内部,并固定连接有离心筒。
优选地,所述过滤组件包括限位框和无纺布,所述分离箱的内壁两侧均开设有凹槽,所述连接框的底端设置有限位框,所述限位框的内部设置有无纺布,所述限位框的两侧均与凹槽相卡接,所述分离箱的一侧底端开设有出水口。
优选地,所述压榨组件包括第一电机、螺纹杆、连接盘、旋转刀片和轴承,所述运输管的一侧延伸至压油箱的内部,所述压油箱的底端内壁设置有轴承,所述压油箱的顶端固定连接有第一电机,所述第一电机的底端固定连接有螺纹杆,所述螺纹杆的底端延伸至压油箱的内部并与轴承固定连接,所述螺纹杆的表面固定连接有连接盘,所述连接盘的侧面固定连接有旋转刀片。
优选地,所述喷头的一侧设置有压力泵,所述喷头的一侧通过压力泵与水箱固定连接。
优选地,所述压油箱的正面固定连接有出油管,所述出油管的表面设置有控制阀门,所述第一气缸和水箱的底端分别设置有两个承重板。
优选地,多个所述对位刀片对应设置,两个所述凸型刀片与凹型刀片卡接设置。
本发明具有如下有益效果:
1.本发明通过切割组件的设置,根据九月黄的生理特点,由于九月黄的中部都是果肉,种子分布在果肉侧面,部分九月黄的果皮为椭圆形,另一部分为月牙形,启动第一气缸,使得移动块与固定块相贴合,再打开第二箱门,将九月黄的一侧中部与两个对位刀片组成的刀片相接触,并将九月黄的底端与两个凸型刀片组成的新刀片相接触,利用两个卡接块之间的弹力使得九月黄的两侧中部都被塞入对位刀片,这样对于果肉中的种子可以有效保护,不会被切割破碎进而影响后续工作,随后启动第二气缸带动凹型刀片对九月黄进行切割,九月黄的果皮被分成两部分,果皮与果肉的粘性减小,再启动第一气缸拉回移动块,两个对位刀片和两个凸型刀片在拉力的作用下分开,对果皮进行限位工作,产生阻力,阻力远大于果皮与果肉的粘性,在重力的作用下,果肉和种子掉落在连接框上,果皮残留在固定块和移动块上,有效提高了果皮和果肉的分离效率,并且减少了果皮上粘附的果肉含量,利用九月黄的生理特性,对于不同规格的九月黄都能有很好的分离效果。
2.本发明中,通过冲刷组件的设置,果肉掉落在连接框的筛网上,在重力的作用下,部分果肉通过筛网直接掉落在无纺布上,还有部分果肉附着在种子上,由于种子的直径较大,不能通过筛网,因此部分果肉也不能掉落在无纺布上,启动喷头,在压力泵的作用下,水流的冲击力对果肉和种子进行冲击,果肉在冲击力和重力的作用下掉落在无纺布上,种子在冲击力的作用下无法再滑落,直至冲击达到限定时间,停止喷水,种子在重力的作用下才通过运输管进入压油箱,进行 压油工作,在冲刷的过程中,可以有效分离种子与果肉,而且种子不会破碎,对于九月黄的不同部位分离彻底,提高了资源的利用效率。
3.本发明中,通过煎煮组件和离心组件的设置,打开第一箱门取出无纺布上的果肉,将果肉送至离心筒内部,在第二电机的作用下,对果肉进行离心操作,在此过程中,果肉的细胞壁破裂,营养物质流出,但是还含有大量的水分,离心结束后,将离心后的果肉倒入水煎盆中,并启动加热器对果肉进行加热,随着温度的逐渐升高,果肉中的大量水分蒸发成水蒸气,水蒸气往上飘,被海绵块吸收,冷凝后滴落在收集盒内部,这样离心后的果肉中含水量进一步降低,一次性可以提取多种不同的活性物质,不需要更换不同的媒介,并且冷凝后的水资源不会影响提取过程,还可以回收利用,优化了提取方式。
附图说明
图1为本发明九月黄生理活性物质的提取设备的立体结构示意图;
图2为本发明九月黄生理活性物质的提取设备结构示意图分离箱的剖面图;
图3为本发明九月黄生理活性物质的提取设备结构示意图切割组件的立体结构示意图;
图4为本发明图3中的A处结构放大示意图;
图5为本发明图3中卡接柱的立体结构示意图;
图6为本发明图2中移动块的立体结构示意图;
图7为本发明图2中连接框的立体结构示意图;
图8为本发明九月黄生理活性物质的提取设备压油箱的剖面图;
图9为本发明九月黄生理活性物质的提取设备煎煮箱的剖面图。
图中:1、分离箱;2、第一箱门;3、第一气缸;301、第一伸缩柱;302、移动块;303、固定块;304、固定板;305、凸型刀片;306、卡接块;307、滑槽;308、对位刀片;309、滑块;310、弹性柱;311、弹簧;4、第二箱门;5、第二气缸;501、第二伸缩柱;502、连接块;503、凹型刀片;6、水箱;601、压力泵;602、喷头;7、压油箱;8、第一电机;9、提取箱;901、加热器;902、供热头;903、隔绝块;904、导热块;905、收集盒;906、水煎盆;907、海绵块;10、第三箱门;11、第二电机;12、连接框;13、运输管;14、凹槽;15、限位框;16、无纺布;17、出水口;18、筛网;19、螺纹杆;20、连接盘;21、旋转刀片;22、轴承;23、离心筒。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
请参照图1—9所示,本实施例包括分离箱1、与分离箱1相贴合的压油箱7和设置在压油箱7一侧的提取箱9,分离箱1的内部顶端设置有切割组件,切割组件的底端设置有过滤组件,过滤组件的一侧设置有冲刷组件,压油箱7的内部设置有压榨组件,提取箱9的内部设置有煎煮组件和离心组件,分离箱1的正面设置有第一箱门2,第一箱门2的顶端设置有第二箱门4,提取箱9的正面设置有第三箱门10。
切割组件包括移动块302、固定块303和凹型刀片503,移动块302和固定块303的结构相同,且对称设置,分离箱1的内部设置有移动块302,移动块302的顶端两侧对称设置有两个卡接块306,移动块302的内部开设有滑槽307,两个卡接块306的底端分别固定连接有滑块309,滑槽307的内部设置有弹性柱310,弹性柱310的表面设置有弹簧311,弹性柱310的两端分别与两个滑块309固定连接,这样对于不同规格的九月黄都可以有效固定,并且在果皮的限制作用下不会影响果肉的分离,两个卡接块306的相对一侧分别设置有对位刀片308,对位刀片308远离移动块302的一侧为光滑面,移动块302 的底端一侧设置有凸型刀片305,凸型刀片305远离移动块302的一侧为光滑面,凸型刀片305设置在对位刀片308的正下方,且固定块303靠近移动块302的一侧正上方设置有凹型刀片503,两个凸型刀片305与凹型刀片503卡接设置。
分离箱1的顶端中部固定连接有第二气缸5,第二气缸5的底端固定连接有第二伸缩柱501,第二伸缩柱501的底端延伸至分离箱1的内部,并固定连接有连接块502,连接块502的底端固定连接有凹型刀片503,移动块302远离固定块303的一侧固定连接有第一伸缩柱301,第一伸缩柱301的一侧延伸至分离箱1的外部,并固定连接有第一气缸3,固定块303的底端固定连接有固定板304,根据九月黄的生理特点,由于九月黄的中部都是果肉,种子分布在果肉侧面,部分九月黄的果皮为椭圆形,另一部分为月牙形,启动第一气缸3,使得移动块302与固定块303相贴合,再打开第二箱门4,将九月黄的一侧中部与两个对位刀片308组成的刀片相接触,并将九月黄的底端与两个凸型刀片305组成的新刀片相接触,利用两个卡接块306之间的弹力使得九月黄的两侧中部都被塞入对位刀片308,这样对于果肉中的种子可以有效保护,不会被切割破碎进而影响后续工作,随后启动第二气缸5带动凹型刀片503对九月黄进行切割,九月黄的果皮被分成两部分,果皮与果肉的粘性减小,再启动第一气缸3拉回移动块302,两个对位刀片308和两个凸型刀片305在拉力的作用下分开,对果皮进行限位工作,产生阻力,阻力远大于果皮与果肉的粘性,在重力的作用下,果肉和种子掉落,果皮残留在固定块303和移动块 302上,有效提高了果皮和果肉的分离效率,并且减少了果皮上粘附的果肉含量,利用九月黄的生理特性,对于不同规格的九月黄都能有很好的分离效果。
冲刷组件包括水箱6、喷头602、连接框12和筛网18,移动块302的正下方设置有连接框12,连接框12的内部底端设置有筛网18,连接框12的左侧高于右侧,连接框12的宽度从左到右逐渐减小,这样九月黄的果肉和种子在移动过程中受到水的冲击力会逐渐增大,随着果肉和种子的分散,重力越来越小,冲击力大于重力后,种子上粘附的果肉也被水流冲走,连接框12的右侧固定连接有运输管13,分离箱1的一侧固定连接有水箱6,喷头602错位设置在连接框12的上方,喷头602的一侧设置有压力泵601,喷头602的一侧通过压力泵601与水箱6固定连接。
过滤组件包括限位框15和无纺布16,分离箱1的内壁两侧均开设有凹槽14,连接框12的底端设置有限位框15,限位框15的内部设置有无纺布16,限位框15的两侧均与凹槽14相卡接,分离箱1的一侧底端开设有出水口17,冲击达到限定时间后,停止喷水,种子在重力的作用下才通过运输管13进入压油箱7,进行压油工作,在冲刷的过程中,可以有效分离种子与果肉,而且种子不会破碎,对于九月黄的不同部位分离彻底,提高了资源的利用效率,喷射的水通过出水口17排出。
压榨组件包括第一电机8、螺纹杆19、连接盘20、旋转刀片21和轴承22,运输管13的一侧延伸至压油箱7的内部,压油箱7的底 端内壁设置有轴承22,压油箱7的顶端固定连接有第一电机8,第一电机8的底端固定连接有螺纹杆19,螺纹杆19的底端延伸至压油箱7的内部并与轴承22固定连接,螺纹杆19的表面固定连接有连接盘20,连接盘20的侧面固定连接有旋转刀片21,压油箱7的正面固定连接有出油管,出油管的表面设置有控制阀门,启动第一电机8带动连接盘20产生相对作用力,连接盘20一边带动旋转刀片21转动切割破碎种子,另一方便利用螺纹杆19上下移动,利用连接盘20的重力和旋转造成的冲击力对种子进行压榨工作,提高了榨油的效率。
离心组件包括第二电机11和离心筒23,提取箱9的顶端固定连接有第二电机11,第二电机11的输出端贯穿提取箱9的外壳并延伸至提取箱9的内部,并固定连接有离心筒23,打开第一箱门2取出无纺布16上的果肉,将果肉送至离心筒23内部,在第二电机11的作用下,对果肉进行离心操作,在此过程中,果肉的细胞壁破裂,营养物质流出,但是还含有大量的水分。
煎煮组件包括加热器901、供热头902、导热块904、收集盒905、水煎盆906和海绵块907,提取箱9的内部底端设置有加热器901,加热器901的顶端固定连接有多个供热头902,供热头902的顶端设置有导热块904,导热块904的两端均固定连接有隔绝块903,导热块904的顶端固定连接有水煎盆906,水煎盆906的两侧均固定连接有收集盒905,两个收集盒905的正上方均设置有海绵块907,两个海绵块907均与提取箱9的内壁顶端相贴合,离心结束后,将离心后的果肉倒入水煎盆906中,并启动加热器901对果肉进行加热,随着 温度的逐渐升高,果肉中的大量水分蒸发成水蒸气,水蒸气往上飘,被海绵块907吸收,冷凝后滴落在收集盒905内部,这样离心后的果肉中含水量进一步降低,一次性可以提取多种不同的活性物质,不需要更换不同的媒介,优化了提取方式。
本发明的工作原理为:启动第一气缸3,使得移动块302与固定块303相贴合,再打开第二箱门4,将九月黄的一侧中部与两个对位刀片308组成的刀片相接触,并将九月黄的底端与两个凸型刀片305组成的新刀片相接触,由于滑槽307的内部设置有弹性柱310,弹性柱310的表面设置有弹簧311,弹性柱310的两端分别与两个滑块309固定连接,利用两个卡接块306之间的弹力使得九月黄的两侧中部都被塞入对位刀片308,这样对于果肉中的种子可以有效保护,不会被切割破碎进而影响后续工作,随后启动第二气缸5带动凹型刀片503对九月黄进行切割,再启动第一气缸3拉回移动块302,两个对位刀片308和两个凸型刀片305在拉力的作用下分开,对果皮进行限位工作,产生阻力,阻力远大于果皮与果肉的粘性,在重力的作用下,果肉和种子掉落在连接框12上,果皮残留在固定块303和移动块302上,部分果肉通过筛网18直接掉落在无纺布16上,启动喷头602,在压力泵601的作用下,果肉在冲击力和重力的作用下掉落在无纺布16上,冲击达到限定时间后,停止喷水,种子在重力的作用下才通过运输管13进入压油箱7,进行压油工作;再打开第一箱门2取出无纺布16上的果肉,将果肉送至离心筒23内部,启动第二电机11对果肉进行离心操作,再将离心后的果肉倒入水煎盆906中,并启动 加热器901对果肉进行加热,随着温度的逐渐升高,果肉中的大量水分蒸发成水蒸气,水蒸气往上飘,被海绵块907吸收,冷凝后滴落在收集盒905内部,这样离心后的果肉中含水量进一步降低,一次性可以提取多种不同的活性物质。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (10)

  1. 九月黄生理活性物质的提取设备,其特征在于:包括分离箱(1)、与分离箱(1)相贴合的压油箱(7)和设置在压油箱(7)一侧的提取箱(9),所述分离箱(1)的内部顶端设置有切割组件,所述切割组件的底端设置有过滤组件,所述过滤组件的一侧设置有冲刷组件,所述压油箱(7)的内部设置有压榨组件,所述提取箱(9)的内部设置有煎煮组件和离心组件;
    所述切割组件包括移动块(302)、固定块(303)和凹型刀片(503),所述移动块(302)和固定块(303)的结构相同,且对称设置,所述分离箱(1)的内部设置有移动块(302),所述移动块(302)的顶端两侧对称设置有两个卡接块(306),两个所述卡接块(306)的相对一侧分别设置有对位刀片(308),所述对位刀片(308)远离移动块(302)的一侧为光滑面,所述移动块(302)的底端一侧设置有凸型刀片(305),所述凸型刀片(305)远离移动块(302)的一侧为光滑面,所述凸型刀片(305)设置在对位刀片(308)的正下方,且所述固定块(303)靠近移动块(302)的一侧正上方设置有凹型刀片(503);
    所述冲刷组件包括水箱(6)、喷头(602)、连接框(12)和筛网(18),所述移动块(302)的正下方设置有连接框(12),所述连接框(12)的内部底端设置有筛网(18),所述连接框(12)的左侧高于右侧,所述连接框(12)的宽度从左到右逐渐减小,所述连接框(12)的右侧固定连接有运输管(13),所述分离箱(1)的一侧固定连接有水箱(6),所述喷头(602)错位设置在连接框(12)的上方;
    所述煎煮组件包括加热器(901)、供热头(902)、导热块(904)、 收集盒(905)、水煎盆(906)和海绵块(907),所述提取箱(9)的内部底端设置有加热器(901),所述加热器(901)的顶端固定连接有多个供热头(902),所述供热头(902)的顶端设置有导热块(904),所述导热块(904)的两端均固定连接有隔绝块(903),所述导热块(904)的顶端固定连接有水煎盆(906),所述水煎盆(906)的两侧均固定连接有收集盒(905),两个所述收集盒(905)的正上方均设置有海绵块(907),两个所述海绵块(907)均与提取箱(9)的内壁顶端相贴合。
  2. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述分离箱(1)的顶端中部固定连接有第二气缸(5),所述第二气缸(5)的底端固定连接有第二伸缩柱(501),所述第二伸缩柱(501)的底端延伸至分离箱(1)的内部,并固定连接有连接块(502),所述连接块(502)的底端固定连接有凹型刀片(503),所述移动块(302)远离固定块(303)的一侧固定连接有第一伸缩柱(301),所述第一伸缩柱(301)的一侧延伸至分离箱(1)的外部,并固定连接有第一气缸(3),所述固定块(303)的底端固定连接有固定板(304)。
  3. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述移动块(302)的内部开设有滑槽(307),两个所述卡接块(306)的底端分别固定连接有滑块(309),所述滑槽(307)的内部设置有弹性柱(310),所述弹性柱(310)的表面设置有弹簧(311),所述弹性柱(310)的两端分别与两个滑块(309)固定连接。
  4. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述分离箱(1)的正面设置有第一箱门(2),所述第一箱门(2)的顶端设置有第二箱门(4),所述提取箱(9)的正面设置有第三箱门(10)。
  5. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述离心组件包括第二电机(11)和离心筒(23),所述提取箱(9)的顶端固定连接有第二电机(11),所述第二电机(11)的输出端贯穿提取箱(9)的外壳并延伸至提取箱(9)的内部,并固定连接有离心筒(23)。
  6. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述过滤组件包括限位框(15)和无纺布(16),所述分离箱(1)的内壁两侧均开设有凹槽(14),所述连接框(12)的底端设置有限位框(15),所述限位框(15)的内部设置有无纺布(16),所述限位框(15)的两侧均与凹槽(14)相卡接,所述分离箱(1)的一侧底端开设有出水口(17)。
  7. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述压榨组件包括第一电机(8)、螺纹杆(19)、连接盘(20)、旋转刀片(21)和轴承(22),所述运输管(13)的一侧延伸至压油箱(7)的内部,所述压油箱(7)的底端内壁设置有轴承(22),所述压油箱(7)的顶端固定连接有第一电机(8),所述第一电机(8)的底端固定连接有螺纹杆(19),所述螺纹杆(19)的底端延伸至压油箱(7)的内部并与轴承(22)固定连接,所述螺纹杆(19)的表 面固定连接有连接盘(20),所述连接盘(20)的侧面固定连接有旋转刀片(21)。
  8. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述喷头(602)的一侧设置有压力泵(601),所述喷头(602)的一侧通过压力泵(601)与水箱(6)固定连接。
  9. 根据权利要求1所述的九月黄生理活性物质的提取设备,其特征在于:所述压油箱(7)的正面固定连接有出油管,所述出油管的表面设置有控制阀门,所述第一气缸(3)和水箱(6)的底端分别设置有两个承重板。
  10. 根据权利要求2所述的九月黄生理活性物质的提取设备,其特征在于:多个所述对位刀片(308)对应设置,两个所述凸型刀片(305)与凹型刀片(503)卡接设置。
PCT/CN2022/070898 2022-01-10 2022-01-10 九月黄生理活性物质的提取设备 WO2023130413A1 (zh)

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