WO2023125615A1 - Vehicle-mounted power distribution apparatus, and electric vehicle - Google Patents

Vehicle-mounted power distribution apparatus, and electric vehicle Download PDF

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Publication number
WO2023125615A1
WO2023125615A1 PCT/CN2022/142640 CN2022142640W WO2023125615A1 WO 2023125615 A1 WO2023125615 A1 WO 2023125615A1 CN 2022142640 W CN2022142640 W CN 2022142640W WO 2023125615 A1 WO2023125615 A1 WO 2023125615A1
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WIPO (PCT)
Prior art keywords
vehicle
voltage
power distribution
low
mounted power
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PCT/CN2022/142640
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French (fr)
Chinese (zh)
Inventor
王超
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长春捷翼汽车科技股份有限公司
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Publication of WO2023125615A1 publication Critical patent/WO2023125615A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • This article relates to the field of new energy vehicles, in particular to an on-board power distribution device and an electric vehicle using the on-board power distribution device.
  • the low-voltage battery of the new energy vehicle is prone to power feeding.
  • the low voltage system is not working properly.
  • the embodiment of this paper provides a vehicle-mounted power distribution device, including a vehicle-mounted power distribution box, and a charging panel installed near the vehicle-mounted power distribution box; the vehicle-mounted power distribution box is provided with a high-voltage connector; the charging panel is provided with a high-voltage wiring connector; the high-voltage connector of the vehicle-mounted power distribution box is connected to the high-voltage wiring connector of the charging panel; the vehicle-mounted power distribution box is provided with an inverter The circuit is used to convert the high-voltage alternating current of the charging panel into low-voltage direct current, and the low-voltage direct current is used to supply power to the vehicle low-voltage system.
  • the inverter circuit includes a drive module, a filter module, a rectifier module, a transformer module, and an output module, for inverting the high-voltage alternating current of the charging panel and outputting the Low voltage direct current.
  • the filter module includes a filter coil for filtering out unstable components in the high-voltage alternating current;
  • the transforming module includes a transformer for performing high-voltage components in the high-voltage alternating current step-down processing;
  • the rectification module includes a bridge rectification circuit composed of multiple diodes;
  • the output module includes an output electrode for outputting the low-voltage direct current.
  • the on-board charging device is configured to output high-voltage direct current according to the obtained high-voltage alternating current to supply power to the power battery.
  • the inverter circuit can further invert the low-voltage direct current to output high-voltage alternating current.
  • Embodiments herein also provide an electric vehicle using the vehicle-mounted power distribution device, at least including the vehicle-mounted power distribution device described in any one of the foregoing embodiments.
  • Figure 2 shows an electrical connection diagram between a vehicle-mounted power distribution box and a vehicle-mounted low-voltage system according to the embodiment of this paper;
  • FIG. 4 is a circuit diagram of an inverter circuit according to the embodiment of the present invention.
  • the vehicle-mounted power distribution box 101 is provided with an inverter circuit 103, and the external side of the vehicle-mounted power distribution box 101 is provided with a high-voltage connector 104, a low-voltage connector 105, a low-voltage DC positive connector 109, a low-voltage DC negative connector 110, and an AC connector. 111.
  • the charging panel 102 is provided with a high-voltage wiring connector 107 and a control wire connector 108.
  • the on-vehicle power distribution device also includes: a socket and a charging connection line. In some embodiments of the present description, the outlet outputs 220 volts AC to the charging panel 102 . Wherein, the charging panel 102 obtains high-voltage alternating current from a socket.
  • the vehicle-mounted power distribution box 101 is connected to the high-voltage wiring connector 107 on the charging panel 102 through the high-voltage connector 104, and the inverter circuit 103 in the vehicle-mounted power distribution box 101 can thus obtain the high-voltage alternating current obtained by the charging panel 102, as Input to the inverter circuit.
  • the vehicle-mounted power distribution box 101 is connected to the control line connector 108 on the charging panel 102 through the low-voltage connector 105, wherein, the switch trigger circuit of the inverter circuit can be integrated on the charging panel 102, that is, the switch trigger circuit on the charging panel 102
  • a control switch is provided, and the control switch is connected to the drive circuit 430 in the inverter circuit through the control line connector 108, the connection harness 106 and the low-voltage connector 105.
  • the driving circuit 430 forms a loop and can work, so as to enable the MOS driving transistor in the driving circuit.
  • the charging panel 102 controls the switching on or off of the driving circuit by controlling the switch trigger circuit, so as to realize whether to use the inverter circuit, and realize the processing of converting high-voltage direct current into low-voltage direct current.
  • the on-vehicle power distribution box 101 is provided with an inverter circuit 103 for converting the high-voltage alternating current obtained by the charging panel 102 from the socket into low-voltage direct current, and the low-voltage direct current is used to supply power to the on-vehicle low-voltage system.
  • the socket is a civil socket, and the socket outputs 220-volt alternating current to the charging panel.
  • the on-vehicle power distribution box 101 has a ground pin and is grounded.
  • the charging panel 102 includes a ground protection wire. The ground protection wire in the charging panel is electrically connected to the ground pin in the on-vehicle power distribution box 101 and is grounded. It can realize leakage safety protection when leakage occurs during charging.
  • the charging panel 102 can be connected to the socket through a charging connection line (not shown in the figure).
  • the charging connection wire can be a power patch cord with male ends at both ends.
  • the charging panel 102 is connected with the high-voltage connector 104 of the vehicle-mounted power distribution box 101 through the high-voltage wiring connector 107, and the high-voltage alternating current that the charging panel 102 obtains from the socket is delivered to the inside of the vehicle-mounted power distribution box 101;
  • the connector 108 is connected to the low-voltage connector 105 of the vehicle-mounted power distribution box 101 , and the other end of the low-voltage connector 105 is connected to the driving circuit 430 in the vehicle-mounted power distribution box 101 .
  • control line connector 108 on the charging panel 102 is connected to the low-voltage connector 105 of the vehicle-mounted power distribution box 101, and the low-voltage connector is connected to the MOS (Metal Oxide Semiconductor Field Effect Transistor) tube inside the drive circuit 430 (Fig. 1 (not shown) connection, used to control the connection and disconnection of the MOS tube, and further control the connection and disconnection of the inverter circuit.
  • MOS Metal Oxide Semiconductor Field Effect Transistor
  • the charging panel 102 is installed at a suitable position in the cockpit of the car, and a plastic shell can be provided outside the charging panel 102 to protect the charging panel 102 .
  • a plastic shell can be provided outside the charging panel 102 to protect the charging panel 102 .
  • the inverter circuit inverts the input high-voltage alternating current into low-voltage direct current, and uses the low-voltage direct current to supply low-voltage electrical appliances in the power distribution device. , so that the on-board low-voltage system of the electric vehicle can work normally.
  • an AC connector 111 is provided on the outside of the vehicle-mounted power distribution box 101, and one end of the AC connector 111 of an on-board charging device (OBC, On board charger) is provided on the inside of the vehicle-mounted power distribution box for connecting to the vehicle-mounted power distribution box.
  • the other end of the AC connector 111 is used to connect the on-board charging device inside the on-board power distribution box 101 to the charging gun or charging pile outside the power distribution device.
  • the AC connector 111 obtains the high-voltage AC power output by the charging gun or the charging pile, and transmits it to the OBC.
  • the OBC outputs high-voltage DC power for powering the power battery and DC/DC, and the DC/DC outputs low-voltage DC power.
  • a DC connector 112 is provided on the outside of the vehicle-mounted power distribution box 101, and one end of the DC connector 112 is used to connect to a DC charging gun or a DC charging pile outside the vehicle-mounted power distribution device. The other end of the connector 112 is used to connect the power battery inside the vehicle power distribution box 101, and the DC connector 112 can directly receive the DC output from the charging gun or the charging pile to charge the power battery.
  • FIG. 2 is an electrical connection diagram between a vehicle-mounted power distribution box and a vehicle-mounted low-voltage system according to the embodiment of this paper.
  • the vehicle-mounted power distribution box 101 is electrically connected to the vehicle-mounted low-voltage system through a low-voltage DC positive connector 109 and a low-voltage DC negative connector 110 .
  • the vehicle-mounted power distribution box 101 is connected to the vehicle-mounted low-voltage system 206 through the vehicle wiring harness 201 .
  • the automobile wiring harness 201 is divided into a first automobile wiring harness and a second automobile wiring harness.
  • the low-voltage DC positive connector 109 is connected through one end 202 of the first vehicle wiring harness, and the other end 204 of the first vehicle wiring harness is connected to the B+ port 208 of the vehicle low-voltage system 206 .
  • the low-voltage DC negative connector 110 is connected through one end 203 of the second automobile wiring harness, and the other end 205 of the second automobile wiring harness is grounded through the grounding device in the vehicle body to realize charging protection.
  • the on-vehicle power distribution box 101 inverts and outputs the low-voltage direct current through the inverter circuit 103, and transmits it to the on-vehicle low-voltage system 206 through the automobile wiring harness 201, charges the low-voltage electrical appliances in the on-vehicle low-voltage system 206, and performs low-voltage connection with the fuse 207 to further realize electric The normal work of the car's low-voltage system.
  • FIG. 3 is a schematic diagram of an enlarged structure of an inverter circuit according to the embodiment of this paper.
  • the inverter circuit 103 converts the high-voltage alternating current obtained by the charging panel into low-voltage direct current. Specifically, the inverter circuit 103 performs inverter processing on the AC power obtained by the charging panel from the socket through a filter module, a rectifier module, a drive module, a transformer module, and a photoelectric cell, and outputs low-voltage direct current.
  • the filter module includes a filter coil, and performs filter processing on the input alternating current and the low-voltage direct current before output from the inverter circuit in the inverter circuit, and filters out harmonics in the rectified voltage.
  • the rectification module is connected with the filter module, and performs full-wave rectification on the filtered AC signal.
  • the rectification module is a bridge rectification circuit.
  • the rectification module includes a bridge rectification circuit composed of multiple diodes. Through the unidirectional conduction characteristics of the diodes, the alternating current whose level fluctuates around zero is converted into unidirectional direct current.
  • the drive module includes a drive chip and a MOS drive tube.
  • the transformer module includes a primary coil and a secondary coil.
  • the inverter circuit also includes a photoelectric tube, which is a light-emitting diode, and when a current passes through the photoelectric tube, the photoelectric tube emits light.
  • the filter module is connected to the metal pin in the high-voltage connector 104 provided on the vehicle power distribution box 101, and obtains the high-voltage alternating current transmitted from the charging panel 102 to the vehicle power distribution box 101 as the input of the entire inverter circuit.
  • the filtering module is connected with the rectifying module to obtain full-wave rectified power.
  • the rectifier module is connected to the drive module, and the drive IC chip is powered on, so that the MOS drive tube in the drive module is continuously turned on and off.
  • the drive module is connected with the transformer module, so that the magnetic flux in the transformer module changes constantly, and outputs low-voltage electricity.
  • the transformer module is used for step-down, and the high level is reduced to low level through the change of the magnetic flux in the primary coil and the secondary coil.
  • the low-voltage power output by the transformer module passes through the filter module to obtain a stable direct current.
  • the output module includes output electrodes for outputting low-voltage direct current.
  • the output electrode in the input module is connected to the low-voltage DC connector provided outside the vehicle-mounted power distribution box 101, and outputs 12 volts of low-voltage direct current, supplies power to the vehicle-mounted low-voltage system, and is connected to the fuse in the low-voltage fuse box at low voltage.
  • FIG. 4 is a circuit diagram of an inverter circuit according to the embodiment of the present invention.
  • the charging panel 102 obtains three-phase AC power from a household socket through a charging connection line.
  • the charging panel is connected to the inverter circuit in the vehicle power distribution box through a high-voltage connector, and the high-voltage alternating current is input into the inverter circuit;
  • the charging panel is connected to the inverter circuit in the vehicle power distribution box through a low-voltage connector, and the inverter circuit
  • the driving chip in the drive circuit supplies the low-voltage signal and the enabling signal to make the driving chip of the driving circuit work.
  • the inverter circuit finally outputs low-voltage direct current.
  • AC power with a voltage range of 198 volts to 235 volts and a frequency of 50 Hz is input into the inverter circuit, and the voltage of the high-voltage AC power is reduced through step-down processing of the transformer coil.
  • the transformed voltage is input to the bridge rectification circuit (corresponding to the rectification module in the inverter circuit 103 described in FIG. 2 ).
  • the function of the rectifier circuit is to convert the AC voltage into a unidirectional pulsating DC voltage.
  • the current After the current is processed by bridge rectification, it passes through a filter circuit composed of electrical components to filter out unstable components in the current, and then passes through a transformer module to further stabilize the voltage to the required low voltage.
  • the voltage transformation module includes a transformer and/or a transformation coil, and its function is to realize the matching between the AC input voltage and the DC output voltage and the electrical isolation between the AC grid and the rectification circuit. Finally, the low-voltage direct current is output through the output module.
  • the first filter circuit 410 is connected to the input pin of the inverter circuit 103 , and the first filter circuit 410 includes a capacitor 411 and a common mode inductor 412 .
  • the capacitor 411 is connected in parallel with the common-mode inductor 412, and the common-mode inductor 412 is connected to the rectifier circuit 420, and the filtered alternating current is input to the rectifier circuit 420 for rectification.
  • the rectification circuit 420 is composed of four diodes D1 , D2 , D3 , D4 connected in pairs, and uses the unidirectional conduction characteristic of the diodes to perform rectification.
  • diode D1 is connected in series with D2
  • D3 is connected in series with D4
  • the negative pole of D2 is connected with the negative pole of D4
  • the positive pole of D1 is connected with D3
  • the alternating current is input to the place where D1 and D2 are connected and the place where D3 and D4 are connected, then D2 and D4
  • the place where the negative poles are connected outputs positive electricity
  • the place where the positive poles of D1 and D3 are connected outputs negative electricity.
  • the rectifier module converts the alternating current into direct current.
  • the output pin of the rectification circuit 420 is connected to the drive circuit 430 .
  • the driving circuit 430 includes a driving chip 431 and a MOS driving transistor 432 .
  • the MOS driving transistor is a field effect transistor.
  • the drain of the MOS driving transistor 432 is connected to the clamping resistor 433 , the gate of the MOS driving transistor 432 is connected to the driving pin of the driving chip 431 , and the source of the MOS driving transistor 432 is connected to the analog ground.
  • the gate of the MOS driving transistor 432 is connected to the driving pin of the driving chip 431 , the voltage on the drain and the source of the MOS driving transistor 432 is relatively high, and the voltage carried by the gate is relatively low.
  • the maximum withstand voltage of the drain and the source is 600 volts, and the driving voltage of the gate is about 10 volts, so that the MOS driving transistor 432 can work normally.
  • the model of the MOS driving transistor 432 in this embodiment is MDF4N60
  • the resistance of the clamping resistor is 100 ohms
  • the gate of the MOS driving transistor 432 is connected to the driving pin of the driving IC chip.
  • pulse voltages with different duty ratios can be output to further control the on and off states of the MOS tube.
  • the duty cycle and output frequency of the pulse voltage are determined by the IC chip program.
  • the model of the MOS drive transistor 432 is not limited, and other arbitrary models of field effect transistors suitable for the drive circuit 430 of the present application can be used to implement specific embodiments of the present application.
  • the DC low voltage generated by the secondary coil 442 is processed by the second filter circuit 450 to convert the pulsating DC low voltage into a smooth DC low voltage.
  • the second filter circuit 450 herein is a ⁇ -type filter circuit, that is, an LC type, wherein the function of the filter circuit is to remove unnecessary harmonics, reduce the current ripple in the DC power supply, and make the current more stable. smooth.
  • the second filter circuit includes two capacitors, wherein the first capacitor 451 is 0.1F, the second capacitor 452 is 10 ⁇ F, and the inductor 453 is 50 ⁇ H.
  • first filter circuit 410 and the second filter circuit 450 can be LC or RC type circuits according to the input and output impedance, and can obtain the corresponding filtering effect, so it should be possible to filter circuits, etc. Effectively replace the filter circuit herein, so the first filter circuit 410 and the second filter circuit 450 may not be limited herein.
  • the embodiment of this specification provides an electric vehicle using the vehicle-mounted power distribution device, and the electric vehicle is provided with the above-mentioned vehicle-mounted power distribution device.
  • the beneficial effects obtained by providing the above-mentioned electric vehicle are consistent with the above-mentioned beneficial effects obtained by the vehicle-mounted power distribution device, and are not limited by the embodiments of this specification.
  • sequence numbers of the above-mentioned processes do not mean the sequence of execution, and the execution order of the processes should be determined by their functions and internal logic, and should not be used in the implementation of the embodiments herein. process constitutes any qualification.
  • the disclosed systems, devices and methods may be implemented in other ways.
  • the device embodiments described above are only illustrative.
  • the division of the units is only a logical function division. In actual implementation, there may be other division methods.
  • multiple units or components can be combined or May be integrated into another system, or some features may be ignored, or not implemented.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be indirect coupling or communication connection through some interfaces, devices or units, and may also be electrical, mechanical or other forms of connection.
  • the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solutions in the embodiments herein.
  • each functional unit in each of the embodiments herein may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit.
  • the above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
  • the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium.
  • the technical solution in this article is essentially or part of the contribution to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium , including several instructions to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments herein.
  • the aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disc, etc., which can store program codes. .

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Abstract

The present invention relates to the field of new energy vehicles and, in particular, to a vehicle-mounted power distribution apparatus and an electric vehicle. The vehicle-mounted power distribution apparatus comprises a vehicle-mounted power distribution box and a charging panel mounted near the vehicle-mounted power distribution box; a high-voltage connector is arranged on the vehicle-mounted power distribution box; a high-voltage wiring plug connector is arranged on the charging panel; a high-voltage connector of the vehicle-mounted power distribution box is connected to the high-voltage wiring plug connector of the charging panel; an inverter circuit is arranged in the vehicle-mounted power distribution box and is used for converting high-voltage alternating current of the charging panel into low-voltage direct current; the low-voltage direct current is used for supplying power to a vehicle-mounted low-voltage system. In the present apparatus, when the storage battery of an automobile is fed, the low-voltage system can be charged by means of a socket, the socket is disconnected after the low-voltage system operates normally, and temporary charging of the feed storage battery is achieved and the user experience is improved.

Description

一种车载配电装置及电动车辆Vehicle-mounted power distribution device and electric vehicle
本发明要求2021年12月29日递交的申请号为202123358532.7、名称为“一种车载配电装置及电动车辆”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present invention claims the priority of the Chinese patent application with application number 202123358532.7 and titled "A Vehicle Power Distribution Device and Electric Vehicle" filed on December 29, 2021, the entire contents of which are incorporated in this application by reference.
技术领域technical field
本文涉及新能源汽车领域,尤其涉及一种车载配电装置和使用该车载配电装置的电动车辆。This article relates to the field of new energy vehicles, in particular to an on-board power distribution device and an electric vehicle using the on-board power distribution device.
背景技术Background technique
随着电池技术的发展,新能源汽车逐渐进入人们的日常生活。With the development of battery technology, new energy vehicles have gradually entered people's daily life.
当新能源汽车长时间处于不工作的状态时,新能源汽车的低压蓄电池容易发生馈电现象,低压蓄电池将无法正常为整车低压系统及其中的低压用电器提供电源,进一步导致新能源汽车的低压系统无法正常工作。When the new energy vehicle is not working for a long time, the low-voltage battery of the new energy vehicle is prone to power feeding. The low voltage system is not working properly.
发明内容Contents of the invention
为解决上述现有技术的问题,本文实施例提供了一种车载配电装置,包括车载配电盒、安装在所述车载配电盒附近的充电面板;所述车载配电盒上设置有高压连接器;所述充电面板上设置有高压接线插接器;所述车载配电盒的高压连接器与所述充电面板的高压接线插接器连接;所述车载配电盒内设置有逆变电路,用于将所述充电面板的高压交流电转化为低压直流电,所述低压直流电用于向车载低压系统供电。In order to solve the above-mentioned problems in the prior art, the embodiment of this paper provides a vehicle-mounted power distribution device, including a vehicle-mounted power distribution box, and a charging panel installed near the vehicle-mounted power distribution box; the vehicle-mounted power distribution box is provided with a high-voltage connector; the charging panel is provided with a high-voltage wiring connector; the high-voltage connector of the vehicle-mounted power distribution box is connected to the high-voltage wiring connector of the charging panel; the vehicle-mounted power distribution box is provided with an inverter The circuit is used to convert the high-voltage alternating current of the charging panel into low-voltage direct current, and the low-voltage direct current is used to supply power to the vehicle low-voltage system.
根据本文实施例的一个方面,所述逆变电路包括驱动模块、滤波模块、整流模块、变压模块及输出模块,用于对所述充电面板的所述高压交流电进行逆变处理,输出所述低压直流电。According to an aspect of the embodiments herein, the inverter circuit includes a drive module, a filter module, a rectifier module, a transformer module, and an output module, for inverting the high-voltage alternating current of the charging panel and outputting the Low voltage direct current.
根据本文实施例的一个方面,所述滤波模块包括滤波线圈,用于滤除所述高压交流电中的不稳定成分;所述变压模块包括变压器,用于对所述高压交流电中的高压成分进行降压处理;所述整流模块包括多个二极管组成的桥式整流电路;所述输出模块包括输出电极,用于输出所述低压直流电。According to an aspect of the embodiments herein, the filter module includes a filter coil for filtering out unstable components in the high-voltage alternating current; the transforming module includes a transformer for performing high-voltage components in the high-voltage alternating current step-down processing; the rectification module includes a bridge rectification circuit composed of multiple diodes; the output module includes an output electrode for outputting the low-voltage direct current.
根据本文实施例的一个方面,所述车载配电盒外侧设置低压直流连接器,所述输出模块中的输出电极与所述低压直流连接器连接,输出所述低压直流电,向所述车载低压系统供电。According to an aspect of the embodiments herein, a low-voltage DC connector is provided outside the vehicle-mounted power distribution box, and the output electrodes in the output module are connected to the low-voltage DC connector to output the low-voltage direct current to the vehicle-mounted low-voltage system powered by.
根据本文实施例的一个方面,所述低压直流连接器包括低压直流正连接器和低压直流负连接器。According to an aspect of the embodiments herein, the low-voltage DC connector includes a low-voltage DC positive connector and a low-voltage DC negative connector.
根根据本文实施例的一个方面,所述车载配电盒上进一步设置交流连接器,所述车载配电盒内侧设置车载充电装置,所述车载充电装置与所述交流连接器连接,用于获取高压交流电。According to an aspect of the embodiments herein, an AC connector is further provided on the vehicle-mounted power distribution box, and a vehicle-mounted charging device is provided inside the vehicle-mounted power distribution box, and the vehicle-mounted charging device is connected to the AC connector for obtaining high voltage alternating current.
根据本文实施例的一个方面,所述车载充电装置用于根据获取的所述高压交流电,输出高压直流电,向动力电池供电。According to an aspect of the embodiments herein, the on-board charging device is configured to output high-voltage direct current according to the obtained high-voltage alternating current to supply power to the power battery.
根据本文实施例的一个方面,所述逆变电路进一步可以将所述低压直流电逆变处理,输出高压交流电。According to an aspect of the embodiments herein, the inverter circuit can further invert the low-voltage direct current to output high-voltage alternating current.
根据本文实施例的一个方面,所述车载配电盒具有接地引脚并接地,所述充电面板中包括接地保护线,所述接地保护线与所述接地引脚电连接并接地。According to an aspect of the embodiments herein, the vehicle-mounted power distribution box has a ground pin and is grounded, and the charging panel includes a ground protection line, and the ground protection line is electrically connected to the ground pin and is grounded.
本文实施例还提供了一种使用所述车载配电装置的电动车辆,至少包括前述任一实施例所述的车载配电装置。Embodiments herein also provide an electric vehicle using the vehicle-mounted power distribution device, at least including the vehicle-mounted power distribution device described in any one of the foregoing embodiments.
利用本文实施例,可以在汽车蓄电池馈电时,通过输出高压交流电的插座对车载低压系统进行充电,并在车载低压系统正常工作后断开插座,实现对馈电蓄电池的临时充电,提升用户体验。Using the embodiment of this article, when the car battery is feeding power, the vehicle low-voltage system can be charged through the socket outputting high-voltage alternating current, and the socket can be disconnected after the vehicle low-voltage system works normally, so as to realize temporary charging of the battery feeding and improve user experience .
附图说明Description of drawings
为了更清楚地说明本文实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本文的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments or prior art herein, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or prior art. Obviously, the accompanying drawings in the following description are only For some embodiments herein, those skilled in the art can also obtain other drawings based on these drawings without creative effort.
图1所示为本文实施例一种车载配电装置的结构示意图;Figure 1 shows a schematic structural view of a vehicle-mounted power distribution device according to an embodiment of this paper;
图2所示为本文实施例一种车载配电盒与车载低压系统的电气连接图;Figure 2 shows an electrical connection diagram between a vehicle-mounted power distribution box and a vehicle-mounted low-voltage system according to the embodiment of this paper;
图3所示为本文实施例一种逆变电路的放大结构示意图;FIG. 3 is a schematic diagram of an enlarged structure of an inverter circuit according to an embodiment of this paper;
图4所示为本文实施例一种逆变电路的电路图。FIG. 4 is a circuit diagram of an inverter circuit according to the embodiment of the present invention.
附图符号说明:Explanation of reference symbols:
101、车载配电盒;102、充电面板;103、逆变电路;104、高压连接器;105、低压连接器;106、连接线束;107、高压接线插接器;108、控制线插接器;109、低压直流正连接器;110、低压直流负连接器;111、交流连接器;112、直流连接器;201、汽车线束;202、第一汽车线束的一端;203、第二汽车线束的一端;204、第一汽车线束的另一端;205、第二汽车线束的另一端;206、车载低压系统;207、保险丝;208、B+端口;410、第一滤波电路;411、电容;412、共模电感;420、整流电路;430、驱动电路;431、驱动芯片;432、MOS驱动管;440、变压电路;441、初级线圈;442、次级线圈;450、第二滤波电路;451、第一电容;452、第二电容;453、电感。101. Vehicle power distribution box; 102. Charging panel; 103. Inverter circuit; 104. High-voltage connector; 105. Low-voltage connector; 106. Connecting harness; 107. High-voltage wiring connector; 108. Control line connector ; 109, low-voltage DC positive connector; 110, low-voltage DC negative connector; 111, AC connector; 112, DC connector; 201, automotive wiring harness; 202, one end of the first automotive wiring harness; 203, second automotive wiring harness One end; 204, the other end of the first automotive wiring harness; 205, the other end of the second automotive wiring harness; 206, vehicle low-voltage system; 207, fuse; 208, B+ port; 410, the first filter circuit; 411, capacitor; 412, Common mode inductor; 420, rectifier circuit; 430, drive circuit; 431, drive chip; 432, MOS drive tube; 440, transformer circuit; 441, primary coil; 442, secondary coil; 450, second filter circuit; 451 , the first capacitance; 452, the second capacitance; 453, the inductance.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本说明书中的技术方案,下面将结合本文实施例中的附图,对本文实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本文一部分实施例,而不是全部的实施例。基于本文中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本文保护的范围。In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this paper will be clearly and completely described below in conjunction with the drawings in the embodiments of this paper. Obviously, the described implementation Examples are only some of the embodiments herein, not all of them. Based on the embodiments herein, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts fall within the scope of protection herein.
需要说明的是,本文的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本文的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、装置、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims herein and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments herein described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, means, product or equipment comprising a series of steps or elements need not be limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
本说明书实施例提供了一种车载配电装置结构示意图,如图1所示,车载配电装置包括:车载配电盒101、充电面板102、逆变电路103、高压连接器104、低压连接器105、连接线束106、高压接线插接器107、控制线插接器108、低压直流正连接器109、低压直流负连接器110、交流连接器111、直流连接器112。The embodiment of this specification provides a structural schematic diagram of a vehicle-mounted power distribution device. As shown in Figure 1, the vehicle-mounted power distribution device includes: a vehicle-mounted power distribution box 101, a charging panel 102, an inverter circuit 103, a high-voltage connector 104, and a low-voltage connector 105 , connection harness 106 , high voltage wiring connector 107 , control wire connector 108 , low voltage DC positive connector 109 , low voltage DC negative connector 110 , AC connector 111 , and DC connector 112 .
车载配电盒101内部设置有逆变电路103,车载配电盒101外部一侧设置有高压连接器104、低压连接器105,低压直流正连接器109、低压直流负连接器110、交流连接器111、直流连接器112。充电面板102上设置有高压接线插接器107、控制线插接器 108。进一步的,车载配电装置中还包括:插座、充电连接线。在本说明书的一些实施例中,所述插座向充电面板102输出220伏交流电。其中,充电面板102从插座中获取高压交流电。进一步的,车载配电盒101通过高压连接器104与充电面板102上的高压接线插接器107连接,车载配电盒101内的逆变电路103因而可以获取充电面板102获取的高压交流电,作为逆变电路的输入。车载配电盒101通过低压连接器105与充电面板102上的控制线插接器108连接,其中,充电面板102上可以集成逆变电路的开关触发电路,即,充电面板102上的开关触发电路设置有一控制开关,控制开关通过控制线插接器108、连接线束106及低压连接器105与逆变电路中的驱动电路430连接,控制开关闭合后,驱动电路430的一端与高压测地线连接,驱动电路430形成回路可以工作,以此实现对驱动电路中MOS驱动管的使能。其中,充电面板102通过控开关触发电路控制驱动电路的接通或断开,以此实现是否使用逆变电路,实现将高压直流电转化为低压直流电的处理。The vehicle-mounted power distribution box 101 is provided with an inverter circuit 103, and the external side of the vehicle-mounted power distribution box 101 is provided with a high-voltage connector 104, a low-voltage connector 105, a low-voltage DC positive connector 109, a low-voltage DC negative connector 110, and an AC connector. 111. A DC connector 112. The charging panel 102 is provided with a high-voltage wiring connector 107 and a control wire connector 108. Further, the on-vehicle power distribution device also includes: a socket and a charging connection line. In some embodiments of the present description, the outlet outputs 220 volts AC to the charging panel 102 . Wherein, the charging panel 102 obtains high-voltage alternating current from a socket. Further, the vehicle-mounted power distribution box 101 is connected to the high-voltage wiring connector 107 on the charging panel 102 through the high-voltage connector 104, and the inverter circuit 103 in the vehicle-mounted power distribution box 101 can thus obtain the high-voltage alternating current obtained by the charging panel 102, as Input to the inverter circuit. The vehicle-mounted power distribution box 101 is connected to the control line connector 108 on the charging panel 102 through the low-voltage connector 105, wherein, the switch trigger circuit of the inverter circuit can be integrated on the charging panel 102, that is, the switch trigger circuit on the charging panel 102 A control switch is provided, and the control switch is connected to the drive circuit 430 in the inverter circuit through the control line connector 108, the connection harness 106 and the low-voltage connector 105. After the control switch is closed, one end of the drive circuit 430 is connected to the high-voltage ground wire , the driving circuit 430 forms a loop and can work, so as to enable the MOS driving transistor in the driving circuit. Wherein, the charging panel 102 controls the switching on or off of the driving circuit by controlling the switch trigger circuit, so as to realize whether to use the inverter circuit, and realize the processing of converting high-voltage direct current into low-voltage direct current.
车载配电盒101内部设置有逆变电路103,用于将充电面板102从插座中获取到的高压交流电转化为低压直流电,低压直流电用于向车载低压系统供电。其中,插座为民用插座,插座向充电面板输出220伏交流电。车载配电盒101具有接地引脚并接地,所述充电面板102中包括接地保护线,充电面板中的接地保护线与车载配电盒101中的接地引脚电连接并接地。可以在充电过程出现漏电现象时,实现漏电安全保护。The on-vehicle power distribution box 101 is provided with an inverter circuit 103 for converting the high-voltage alternating current obtained by the charging panel 102 from the socket into low-voltage direct current, and the low-voltage direct current is used to supply power to the on-vehicle low-voltage system. Wherein, the socket is a civil socket, and the socket outputs 220-volt alternating current to the charging panel. The on-vehicle power distribution box 101 has a ground pin and is grounded. The charging panel 102 includes a ground protection wire. The ground protection wire in the charging panel is electrically connected to the ground pin in the on-vehicle power distribution box 101 and is grounded. It can realize leakage safety protection when leakage occurs during charging.
在本说明书的一些实施例中,具体的,充电面板102可以通过充电连接线(图中未示出)与插座连接。充电连接线可以是两端均具有公头的电源接插线。充电面板102通过高压接线插接器107与车载配电盒101的高压连接器104连接,将充电面板102从插座获取的高压交流电输送至车载配电盒101内部;充电面板102上的控制线插接器108与车载配电盒101的低压连接器105连接,低压连接器105的另一端与车载配电盒101内的驱动电路430连接。具体的,充电面板102上的控制线插接器108与车载配电盒101的低压连接器105连接,低压连接器再与驱动电路430内部的MOS(Metal Oxide Semiconductor Field Effect Transistor)管(图1中未示出)连接,用于控制MOS管的连接与断开,进一步控制逆变电路的接通与断开。In some embodiments of this specification, specifically, the charging panel 102 can be connected to the socket through a charging connection line (not shown in the figure). The charging connection wire can be a power patch cord with male ends at both ends. The charging panel 102 is connected with the high-voltage connector 104 of the vehicle-mounted power distribution box 101 through the high-voltage wiring connector 107, and the high-voltage alternating current that the charging panel 102 obtains from the socket is delivered to the inside of the vehicle-mounted power distribution box 101; The connector 108 is connected to the low-voltage connector 105 of the vehicle-mounted power distribution box 101 , and the other end of the low-voltage connector 105 is connected to the driving circuit 430 in the vehicle-mounted power distribution box 101 . Specifically, the control line connector 108 on the charging panel 102 is connected to the low-voltage connector 105 of the vehicle-mounted power distribution box 101, and the low-voltage connector is connected to the MOS (Metal Oxide Semiconductor Field Effect Transistor) tube inside the drive circuit 430 (Fig. 1 (not shown) connection, used to control the connection and disconnection of the MOS tube, and further control the connection and disconnection of the inverter circuit.
在本说明书的一些实施例中,充电面板102安装在汽车驾驶座舱内合适位置,充电面板102外部可以设置塑料外壳,用于保护充电面板102。在电动汽车长时间停放,低压蓄电池发生馈电时,使用充电连接线将插座与充电面板102连接,使得充电面板获得220伏电压,充电面板将220伏电压通过车载配电盒101上的高压连接器104、低压连接 器105输入至车载配电盒101中的逆变电路103,逆变电路将输入的高压交流电逆变为低压直流电,将低压直流电用于供给配电装置中的低压用电器使用,使得电动汽车的车载低压系统正常工作。In some embodiments of this specification, the charging panel 102 is installed at a suitable position in the cockpit of the car, and a plastic shell can be provided outside the charging panel 102 to protect the charging panel 102 . When the electric vehicle is parked for a long time and the low-voltage battery is fed, use the charging cable to connect the socket to the charging panel 102, so that the charging panel can obtain a voltage of 220 volts, and the charging panel will connect the 220 volts to the high-voltage connection on the vehicle-mounted power distribution box 101. The inverter 104 and the low-voltage connector 105 are input to the inverter circuit 103 in the vehicle-mounted power distribution box 101. The inverter circuit inverts the input high-voltage alternating current into low-voltage direct current, and uses the low-voltage direct current to supply low-voltage electrical appliances in the power distribution device. , so that the on-board low-voltage system of the electric vehicle can work normally.
在本说明书的一些实施例中,车载配电盒101外一侧设置有交流连接器111,车载配电盒内侧设置有车载充电装置(OBC,On board charger)交流连接器111一端用于连接车载配电装置外的充电枪或充电桩,交流连接器111的另一端用于连接车载配电盒101内部的车载充电装置。交流连接器111获取充电枪或充电桩输出的高压交流电,传输给OBC,OBC输出高压直流电,用于向动力电池及DC/DC供电,DC/DC输出低压直流电。In some embodiments of this specification, an AC connector 111 is provided on the outside of the vehicle-mounted power distribution box 101, and one end of the AC connector 111 of an on-board charging device (OBC, On board charger) is provided on the inside of the vehicle-mounted power distribution box for connecting to the vehicle-mounted power distribution box. The other end of the AC connector 111 is used to connect the on-board charging device inside the on-board power distribution box 101 to the charging gun or charging pile outside the power distribution device. The AC connector 111 obtains the high-voltage AC power output by the charging gun or the charging pile, and transmits it to the OBC. The OBC outputs high-voltage DC power for powering the power battery and DC/DC, and the DC/DC outputs low-voltage DC power.
在本说明书的另外一些实施例中,车载配电盒101外一侧设置有直流连接器112,直流连接器112的一端用于连接车载配电装置外的直流充电枪或直流充电桩,直流连接器112的另一端用于连接车载配电盒101内部的动力电池,直流连接器112可以直接接收充电枪或充电桩输出的直流电,向动力电池充电。In other embodiments of this specification, a DC connector 112 is provided on the outside of the vehicle-mounted power distribution box 101, and one end of the DC connector 112 is used to connect to a DC charging gun or a DC charging pile outside the vehicle-mounted power distribution device. The other end of the connector 112 is used to connect the power battery inside the vehicle power distribution box 101, and the DC connector 112 can directly receive the DC output from the charging gun or the charging pile to charge the power battery.
图2所示为本文实施例一种车载配电盒与车载低压系统的电气连接图。FIG. 2 is an electrical connection diagram between a vehicle-mounted power distribution box and a vehicle-mounted low-voltage system according to the embodiment of this paper.
车载配电盒101通过低压直流正连接器109、低压直流负连接器110与车载低压系统电连接。具体的,车载配电盒101通过汽车线束201与车载低压系统206连接。其中,为区分起见,将汽车线束201分为第一汽车线束及第二汽车线束。低压直流正连接器109通过第一汽车线束的一端202连接,第一汽车线束的另一端204与车载低压系统206的B+端口208连接。低压直流负连接器110通过第二汽车线束的一端203连接,第二汽车线束的另一端205通过车身中的接地装置接地,实现充电保护。车载配电盒101通过逆变电路103逆变输出的低压直流电,通过汽车线束201传输至车载低压系统206,对车载低压系统206的低压用电器进行充电、与保险丝207进行低压连接,进一步实现电动汽车的低压系统的正常工作。The vehicle-mounted power distribution box 101 is electrically connected to the vehicle-mounted low-voltage system through a low-voltage DC positive connector 109 and a low-voltage DC negative connector 110 . Specifically, the vehicle-mounted power distribution box 101 is connected to the vehicle-mounted low-voltage system 206 through the vehicle wiring harness 201 . Wherein, for the sake of distinction, the automobile wiring harness 201 is divided into a first automobile wiring harness and a second automobile wiring harness. The low-voltage DC positive connector 109 is connected through one end 202 of the first vehicle wiring harness, and the other end 204 of the first vehicle wiring harness is connected to the B+ port 208 of the vehicle low-voltage system 206 . The low-voltage DC negative connector 110 is connected through one end 203 of the second automobile wiring harness, and the other end 205 of the second automobile wiring harness is grounded through the grounding device in the vehicle body to realize charging protection. The on-vehicle power distribution box 101 inverts and outputs the low-voltage direct current through the inverter circuit 103, and transmits it to the on-vehicle low-voltage system 206 through the automobile wiring harness 201, charges the low-voltage electrical appliances in the on-vehicle low-voltage system 206, and performs low-voltage connection with the fuse 207 to further realize electric The normal work of the car's low-voltage system.
如图3所示为本文实施例一种逆变电路的放大结构示意图。FIG. 3 is a schematic diagram of an enlarged structure of an inverter circuit according to the embodiment of this paper.
在本说明书的一些实施例中,逆变电路103将充电面板获取的高压交流电转化成低压直流电。具体的,逆变电路103通过滤波模块、整流模块、驱动模块、变压模块、光电管,对所述充电面板从所述插座中获取到的交流电进行逆变处理,输出低压直流电。其中,滤波模块包括滤波线圈,在逆变电路中分别对输入的交流电、从逆变电路输出之前的低压直流电进行滤波处理,滤除整流电压中的谐波。整流模块与滤波模块相连,对经过滤波的交流电信号进行全波整流。整流模块为桥式整流电路,整流模块包括多个二 极管组成的桥式整流电路,通过二极管的单向导通特性将电平在零点上下浮动的交流电转换为单向的直流电。驱动模块包括驱动芯片和MOS驱动管。变压模块包括初级线圈和次级线圈。逆变电路中还包括光电管,光电管为发光二极管,当有电流经过光电管时,光电管发光。In some embodiments of this specification, the inverter circuit 103 converts the high-voltage alternating current obtained by the charging panel into low-voltage direct current. Specifically, the inverter circuit 103 performs inverter processing on the AC power obtained by the charging panel from the socket through a filter module, a rectifier module, a drive module, a transformer module, and a photoelectric cell, and outputs low-voltage direct current. Wherein, the filter module includes a filter coil, and performs filter processing on the input alternating current and the low-voltage direct current before output from the inverter circuit in the inverter circuit, and filters out harmonics in the rectified voltage. The rectification module is connected with the filter module, and performs full-wave rectification on the filtered AC signal. The rectification module is a bridge rectification circuit. The rectification module includes a bridge rectification circuit composed of multiple diodes. Through the unidirectional conduction characteristics of the diodes, the alternating current whose level fluctuates around zero is converted into unidirectional direct current. The drive module includes a drive chip and a MOS drive tube. The transformer module includes a primary coil and a secondary coil. The inverter circuit also includes a photoelectric tube, which is a light-emitting diode, and when a current passes through the photoelectric tube, the photoelectric tube emits light.
其中,滤波模块与车载配电盒101上设置的高压连接器104中的金属引脚相连,获取充电面板102传输至车载配电盒101的高压交流电,作为整个逆变电路的输入。滤波模块与整流模块相连,获得全波整流电。整流模块与驱动模块相连,驱动IC芯片使能上电,使得驱动模块中的MOS驱动管不断接通、断开。驱动模块与变压模块相连,使得变压模块中的磁通量不断发生变化,输出低压电。变压模块用于降压,通过初级线圈与次级线圈中磁通量的变化,将高电平降压为低电平。变压模块输出的低压电再经过滤波模块,可以得到平稳的直流电。输出模块包括输出电极,用于输出低压直流电。输入模块中的输出电极与车载配电盒101外侧设置的低压直流连接器连接,输出12伏低压直流电,向车载低压系统供电、与低压保险丝盒中的保险丝低压连接。Wherein, the filter module is connected to the metal pin in the high-voltage connector 104 provided on the vehicle power distribution box 101, and obtains the high-voltage alternating current transmitted from the charging panel 102 to the vehicle power distribution box 101 as the input of the entire inverter circuit. The filtering module is connected with the rectifying module to obtain full-wave rectified power. The rectifier module is connected to the drive module, and the drive IC chip is powered on, so that the MOS drive tube in the drive module is continuously turned on and off. The drive module is connected with the transformer module, so that the magnetic flux in the transformer module changes constantly, and outputs low-voltage electricity. The transformer module is used for step-down, and the high level is reduced to low level through the change of the magnetic flux in the primary coil and the secondary coil. The low-voltage power output by the transformer module passes through the filter module to obtain a stable direct current. The output module includes output electrodes for outputting low-voltage direct current. The output electrode in the input module is connected to the low-voltage DC connector provided outside the vehicle-mounted power distribution box 101, and outputs 12 volts of low-voltage direct current, supplies power to the vehicle-mounted low-voltage system, and is connected to the fuse in the low-voltage fuse box at low voltage.
图4所示为本文实施例一种逆变电路的电路图。充电面板102通过充电连接线从民用插座中获取三相交流电。充电面板通过高压连接器与车载配电盒中的逆变电路连接,将高压交流电输入至逆变电路中;充电面板通过低压连接器与车载配电盒中的逆变电路连接,向逆变电路中的驱动芯片供低压信号及使能信号,使得驱动电路的驱动芯片工作。逆变电路最终输出低压直流电。例如,将电压范围在198伏至235伏,频率为50Hz的交流电输入至逆变电路中,经过变压线圈降压处理,将高压交流电的电压降低。将变压处理后的电压输入至桥式整流电路(对应于图2中所述的逆变电路103中的整流模块)。整流电路的作用是将交流电压转换成单向脉动的直流电压。FIG. 4 is a circuit diagram of an inverter circuit according to the embodiment of the present invention. The charging panel 102 obtains three-phase AC power from a household socket through a charging connection line. The charging panel is connected to the inverter circuit in the vehicle power distribution box through a high-voltage connector, and the high-voltage alternating current is input into the inverter circuit; the charging panel is connected to the inverter circuit in the vehicle power distribution box through a low-voltage connector, and the inverter circuit The driving chip in the drive circuit supplies the low-voltage signal and the enabling signal to make the driving chip of the driving circuit work. The inverter circuit finally outputs low-voltage direct current. For example, AC power with a voltage range of 198 volts to 235 volts and a frequency of 50 Hz is input into the inverter circuit, and the voltage of the high-voltage AC power is reduced through step-down processing of the transformer coil. The transformed voltage is input to the bridge rectification circuit (corresponding to the rectification module in the inverter circuit 103 described in FIG. 2 ). The function of the rectifier circuit is to convert the AC voltage into a unidirectional pulsating DC voltage.
电流经过桥式整流处理后,经过由电抗原件组成的滤波电路,对电流中不稳定的成分进行滤除,再经过变压模块,进一步稳定电压至所需的低压。其中,变压模块包括变压器和/或变压线圈,其作用为实现交流输入电压与直流输出电压间的匹配以及交流电网与整流电路之间的电隔离。最终通过输出模块输出低压直流电。After the current is processed by bridge rectification, it passes through a filter circuit composed of electrical components to filter out unstable components in the current, and then passes through a transformer module to further stabilize the voltage to the required low voltage. Wherein, the voltage transformation module includes a transformer and/or a transformation coil, and its function is to realize the matching between the AC input voltage and the DC output voltage and the electrical isolation between the AC grid and the rectification circuit. Finally, the low-voltage direct current is output through the output module.
本文实施例提供如图4所示一种逆变电路的电路原理图,并给出逆变电路相关的电子元件的参数及最优的连接方式。本电路原理图中有第一滤波电路410、整流电路420、驱动电路430、变压电路440、第二滤波电路450。The embodiment of this document provides a circuit schematic diagram of an inverter circuit as shown in FIG. 4 , and provides parameters and optimal connection modes of electronic components related to the inverter circuit. In the schematic diagram of the circuit, there are a first filter circuit 410 , a rectifier circuit 420 , a drive circuit 430 , a transformer circuit 440 , and a second filter circuit 450 .
所述第一滤波电路410与逆变电路103的输入引脚相连,所述第一滤波电路410包括电容411和共模电感412。所述电容411与共模电感412并联,所述共模电感412与整流电路420连接,将经过滤波处理后的交流电输入至整流电路420进行整流处理。The first filter circuit 410 is connected to the input pin of the inverter circuit 103 , and the first filter circuit 410 includes a capacitor 411 and a common mode inductor 412 . The capacitor 411 is connected in parallel with the common-mode inductor 412, and the common-mode inductor 412 is connected to the rectifier circuit 420, and the filtered alternating current is input to the rectifier circuit 420 for rectification.
在本说明书的一些实施例中,整流电路420由四个两两对接的二极管D1、D2、D3、D4组成,利用二极管的单向导通特性进行整流。其中,二极管D1与D2串联,D3与D4串联,将D2的负极与D4的负极相连,将D1与D3的正极相连,向D1、D2相连处和D3、D4相连处输入交流电,则D2、D4负极相连的地方输出正电,D1、D3正极相连的地方输出负电。当输入的交流电为标准正弦波时,桥式整流电路中的两个二极管D2、D3导通,输出得到交流电正弦波正半部分电流;另外两个二极管D1、D4为反接,输出得到交流电正弦波正半部分的电流。因此,整流模块将交流电转换成直流电。当两只二极管导通,另外两只二极管截止,四个二极管串联起来可以承受正向峰值电压。另外,整流电路420的输出引脚与驱动电路430连接。如上文所述,驱动电路430包括驱动芯片431及MOS驱动管432。其中,MOS驱动管为场效应管。MOS驱动管432的漏极与钳位电阻433相连,MOS驱动管432的栅极与驱动芯片431的驱动引脚相连,MOS驱动管432的源极与模拟地相连。MOS驱动管432的栅极与驱动芯片431的驱动引脚相连,MOS驱动管432的漏极和源极上的电压较高,栅极承载的电压较低。例如,漏极、源极最高耐压为600伏,栅极的驱动电压约为10伏,使得MOS驱动管432正常使能工作。需要说明的是,本实施例的MOS驱动管432的型号为MDF4N60,钳位电阻的阻值为100欧姆,且MOS驱动管432的栅极与驱动IC芯片的驱动引脚相连。可以根据驱动引脚发送的信号,输出占空比不同的脉冲电压,进一步控制MOS管接通和断路状态。其中,脉冲电压的占空比及输出频率由IC芯片程序确定。在本说明书中,对MOS驱动管432的型号不作限定,可以使用其他任意型号并适用于本申请驱动电路430的场效应管实施本申请的具体实施例。In some embodiments of the present specification, the rectification circuit 420 is composed of four diodes D1 , D2 , D3 , D4 connected in pairs, and uses the unidirectional conduction characteristic of the diodes to perform rectification. Among them, diode D1 is connected in series with D2, D3 is connected in series with D4, the negative pole of D2 is connected with the negative pole of D4, the positive pole of D1 is connected with D3, and the alternating current is input to the place where D1 and D2 are connected and the place where D3 and D4 are connected, then D2 and D4 The place where the negative poles are connected outputs positive electricity, and the place where the positive poles of D1 and D3 are connected outputs negative electricity. When the input alternating current is a standard sine wave, the two diodes D2 and D3 in the bridge rectifier circuit are turned on, and the output obtains the positive half current of the alternating current sine wave; the other two diodes D1 and D4 are reversely connected, and the output obtains the alternating current sine wave Current in the positive half of the wave. Therefore, the rectifier module converts the alternating current into direct current. When two diodes are on and the other two are off, the four diodes connected in series can withstand the peak forward voltage. In addition, the output pin of the rectification circuit 420 is connected to the drive circuit 430 . As mentioned above, the driving circuit 430 includes a driving chip 431 and a MOS driving transistor 432 . Wherein, the MOS driving transistor is a field effect transistor. The drain of the MOS driving transistor 432 is connected to the clamping resistor 433 , the gate of the MOS driving transistor 432 is connected to the driving pin of the driving chip 431 , and the source of the MOS driving transistor 432 is connected to the analog ground. The gate of the MOS driving transistor 432 is connected to the driving pin of the driving chip 431 , the voltage on the drain and the source of the MOS driving transistor 432 is relatively high, and the voltage carried by the gate is relatively low. For example, the maximum withstand voltage of the drain and the source is 600 volts, and the driving voltage of the gate is about 10 volts, so that the MOS driving transistor 432 can work normally. It should be noted that the model of the MOS driving transistor 432 in this embodiment is MDF4N60, the resistance of the clamping resistor is 100 ohms, and the gate of the MOS driving transistor 432 is connected to the driving pin of the driving IC chip. According to the signal sent by the drive pin, pulse voltages with different duty ratios can be output to further control the on and off states of the MOS tube. Among them, the duty cycle and output frequency of the pulse voltage are determined by the IC chip program. In this specification, the model of the MOS drive transistor 432 is not limited, and other arbitrary models of field effect transistors suitable for the drive circuit 430 of the present application can be used to implement specific embodiments of the present application.
驱动电路430中MOS驱动管432的漏极与变压电路440中的初级线圈相连,初级线圈两端的电压为初级线圈441及次级线圈442两端的电压,通过MOS驱动管432的高频开断动作,初级线圈产生感应电动势,在变压电路440中产生磁通量,因此次级线圈442产生感应电动势,次级线圈上产生脉动的直流低电压。The drain of the MOS drive tube 432 in the drive circuit 430 is connected to the primary coil in the transformer circuit 440, the voltage at both ends of the primary coil is the voltage at both ends of the primary coil 441 and the secondary coil 442, and the high frequency disconnection of the MOS drive tube 432 Action, the primary coil generates an induced electromotive force, which generates magnetic flux in the transformer circuit 440, so the secondary coil 442 generates an induced electromotive force, and a pulsating DC low voltage is generated on the secondary coil.
将次级线圈442产生的直流低电压经过第二滤波电路450处理,将脉动的直流低电压转化为平滑的直流低电压。The DC low voltage generated by the secondary coil 442 is processed by the second filter circuit 450 to convert the pulsating DC low voltage into a smooth DC low voltage.
需要说明的是,本文中的第二滤波电路450为π型滤波电路,即LC型,其中,滤波电路的作用为去除不需要的谐波,在直流电源中减小电流的脉动,使电流更平滑。在本说明书的一些实施例中,第二滤波电路中包括两个电容,其中第一电容451为0.1F,第二电容452为10μF,电感453为50μH。It should be noted that the second filter circuit 450 herein is a π-type filter circuit, that is, an LC type, wherein the function of the filter circuit is to remove unnecessary harmonics, reduce the current ripple in the DC power supply, and make the current more stable. smooth. In some embodiments of the present specification, the second filter circuit includes two capacitors, wherein the first capacitor 451 is 0.1F, the second capacitor 452 is 10 μF, and the inductor 453 is 50 μH.
需要注意的是,本领域技术人员根据输入输出阻抗调整第一滤波电路410、第二滤波电路450为LC或者RC型电路,都可以取到相应的滤波效果,所以理应将可以进行滤波的电路等效替代本文的滤波电路,所以本文可以对第一滤波电路410、第二滤波电路450不作限定。It should be noted that those skilled in the art can adjust the first filter circuit 410 and the second filter circuit 450 to be LC or RC type circuits according to the input and output impedance, and can obtain the corresponding filtering effect, so it should be possible to filter circuits, etc. Effectively replace the filter circuit herein, so the first filter circuit 410 and the second filter circuit 450 may not be limited herein.
在上述提供的车载配电装置的基础上,本说明书实施例提供一种使用所述车载配电装置的电动车辆,所述电动车辆上设有上述车载配电装置。On the basis of the vehicle-mounted power distribution device provided above, the embodiment of this specification provides an electric vehicle using the vehicle-mounted power distribution device, and the electric vehicle is provided with the above-mentioned vehicle-mounted power distribution device.
通过提供上述电动车辆所取得的有益效果和上述车载配电装置所取得的有益效果一致,本说明书实施例不做限定。The beneficial effects obtained by providing the above-mentioned electric vehicle are consistent with the above-mentioned beneficial effects obtained by the vehicle-mounted power distribution device, and are not limited by the embodiments of this specification.
应理解,在本文的各种实施例中,上述各过程的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本文实施例的实施过程构成任何限定。It should be understood that in the various embodiments herein, the sequence numbers of the above-mentioned processes do not mean the sequence of execution, and the execution order of the processes should be determined by their functions and internal logic, and should not be used in the implementation of the embodiments herein. process constitutes any qualification.
还应理解,在本文实施例中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系。例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should also be understood that in the embodiments herein, the term "and/or" is merely an association relationship describing associated objects, indicating that there may be three relationships. For example, A and/or B may mean that A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本文的范围。Those of ordinary skill in the art can realize that the units and algorithm steps of the examples described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the relationship between hardware and software Interchangeability. In the above description, the composition and steps of each example have been generally described according to their functions. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. A skilled artisan may implement the described functionality using different methods for each particular application, but such implementation should not be considered beyond the scope of this document.
所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的系统、装置和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working process of the above-described system, device and unit can refer to the corresponding process in the foregoing method embodiment, and details are not repeated here.
在本文所提供的几个实施例中,应该理解到,所揭露的系统、装置和方法,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元 的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另外,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口、装置或单元的间接耦合或通信连接,也可以是电的,机械的或其它的形式连接。In the several embodiments provided herein, it should be understood that the disclosed systems, devices and methods may be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or May be integrated into another system, or some features may be ignored, or not implemented. In addition, the mutual coupling or direct coupling or communication connection shown or discussed may be indirect coupling or communication connection through some interfaces, devices or units, and may also be electrical, mechanical or other forms of connection.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本文实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solutions in the embodiments herein.
另外,在本文各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以是两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each of the embodiments herein may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
所述集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本文的技术方案本质上或者说对现有技术做出贡献的部分,或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本文各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。If the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution in this article is essentially or part of the contribution to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium , including several instructions to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments herein. The aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disc, etc., which can store program codes. .
本文中应用了具体实施例对本文的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本文的方法及其核心思想;同时,对于本领域的一般技术人员,依据本文的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本文的限制。In this paper, specific examples have been used to illustrate the principles and implementation methods of this paper. The description of the above embodiments is only used to help understand the method and core ideas of this paper; meanwhile, for those of ordinary skill in the art, according to the ideas of this paper , there will be changes in specific implementation methods and application ranges. In summary, the contents of this specification should not be construed as limiting this text.

Claims (10)

  1. 一种车载配电装置,其特征在于,包括:所述车载配电装置包括车载配电盒、安装在所述车载配电盒附近的充电面板;A vehicle-mounted power distribution device, characterized in that it includes: the vehicle-mounted power distribution device includes a vehicle-mounted power distribution box, and a charging panel installed near the vehicle-mounted power distribution box;
    所述车载配电盒上设置有高压连接器;The vehicle-mounted power distribution box is provided with a high-voltage connector;
    所述充电面板上设置有高压接线插接器;The charging panel is provided with a high-voltage wiring connector;
    所述车载配电盒的高压连接器与所述充电面板的高压接线插接器连接;The high-voltage connector of the vehicle-mounted power distribution box is connected to the high-voltage wiring connector of the charging panel;
    所述车载配电盒内设置有逆变电路,用于将所述充电面板的高压交流电转化为低压直流电,所述低压直流电用于向车载低压系统供电。The vehicle-mounted power distribution box is provided with an inverter circuit for converting the high-voltage alternating current of the charging panel into low-voltage direct current, and the low-voltage direct current is used to supply power to the vehicle-mounted low-voltage system.
  2. 根据权利要求1所述的车载配电装置,其特征在于,所述逆变电路包括驱动模块、滤波模块、整流模块、变压模块及输出模块,用于对所述充电面板的所述高压交流电进行逆变处理,输出所述低压直流电。The on-vehicle power distribution device according to claim 1, wherein the inverter circuit includes a drive module, a filter module, a rectifier module, a transformer module, and an output module, which are used to control the high-voltage alternating current of the charging panel. Perform inversion processing to output the low-voltage direct current.
  3. 根据权利要求2所述的车载配电装置,其特征在于,所述滤波模块包括滤波线圈,用于滤除所述高压交流电中的不稳定成分;所述变压模块包括变压器,用于对所述高压交流电中的高压成分进行降压处理;所述整流模块包括多个二极管组成的桥式整流电路;The vehicle-mounted power distribution device according to claim 2, wherein the filter module includes a filter coil for filtering out unstable components in the high-voltage alternating current; the transformer module includes a transformer for converting the The high-voltage component in the high-voltage alternating current is subjected to step-down processing; the rectification module includes a bridge rectification circuit composed of a plurality of diodes;
    所述输出模块包括输出电极,用于输出所述低压直流电。The output module includes output electrodes for outputting the low-voltage direct current.
  4. 根据权利要求3所述的车载配电装置,其特征在于,所述车载配电盒外侧设置低压直流连接器,所述输出模块中的输出电极与所述低压直流连接器连接,输出所述低压直流电,向所述车载低压系统供电。The vehicle-mounted power distribution device according to claim 3, wherein a low-voltage DC connector is provided outside the vehicle-mounted power distribution box, and the output electrodes in the output module are connected to the low-voltage DC connector to output the low-voltage DC connector. The direct current supplies power to the vehicle low-voltage system.
  5. 根据权利要求4所述的车载配电装置,其特征在于,所述低压直流连接器包括低压直流正连接器和低压直流负连接器。The vehicle-mounted power distribution device according to claim 4, wherein the low-voltage DC connector includes a low-voltage DC positive connector and a low-voltage DC negative connector.
  6. 根据权利要求1所述的车载配电装置,其特征在于,所述车载配电盒外侧进一步设置交流连接器,所述车载配电盒内侧设置车载充电装置,所述车载充电装置与所述交流连接器连接,获取高压交流电。The vehicle-mounted power distribution device according to claim 1, wherein an AC connector is further provided outside the vehicle-mounted power distribution box, and a vehicle-mounted charging device is provided inside the vehicle-mounted power distribution box, and the vehicle-mounted charging device is connected to the AC Connector connection for high voltage AC power.
  7. 根据权利要求6所述的车载配电装置,其特征在于,所述车载充电装置用于根据获取的所述高压交流电,输出高压直流电,向动力电池供电。The vehicle-mounted power distribution device according to claim 6, wherein the vehicle-mounted charging device is configured to output high-voltage direct current according to the obtained high-voltage alternating current to supply power to the power battery.
  8. 根据权利要求1所述的车载配电装置,其特征在于,所述逆变电路进一步可以将所述低压直流电逆变处理,输出高压交流电。The vehicle-mounted power distribution device according to claim 1, wherein the inverter circuit can further invert the low-voltage direct current to output high-voltage alternating current.
  9. 根据权利要求1所述的车载配电装置,其特征在于,所述车载配电盒具有接地引脚并接地,所述充电面板中包括接地保护线,所述接地保护线与所述接地引脚电连接并接地。The vehicle-mounted power distribution device according to claim 1, wherein the vehicle-mounted power distribution box has a grounding pin and is grounded, and the charging panel includes a grounding protection line, and the grounding protection line is connected to the grounding pin Electrically connected and grounded.
  10. 一种电动车辆,其特征在于,所述电动车辆至少包括权利要求1-9任一项所述的车载配电装置。An electric vehicle, characterized in that the electric vehicle at least comprises the vehicle-mounted power distribution device according to any one of claims 1-9.
PCT/CN2022/142640 2021-12-29 2022-12-28 Vehicle-mounted power distribution apparatus, and electric vehicle WO2023125615A1 (en)

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