WO2023124873A1 - Preparation method for and use of catalyst used for efficient catalytic cracking of sludge pyrolysis tar, and real-time measuring system - Google Patents

Preparation method for and use of catalyst used for efficient catalytic cracking of sludge pyrolysis tar, and real-time measuring system Download PDF

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WO2023124873A1
WO2023124873A1 PCT/CN2022/137482 CN2022137482W WO2023124873A1 WO 2023124873 A1 WO2023124873 A1 WO 2023124873A1 CN 2022137482 W CN2022137482 W CN 2022137482W WO 2023124873 A1 WO2023124873 A1 WO 2023124873A1
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catalyst
pyrolysis tar
tar
catalytic cracking
sludge
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PCT/CN2022/137482
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French (fr)
Chinese (zh)
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张军
金厚宇
尹琳琳
陈正瑞
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哈尔滨工业大学
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Priority to ZA2023/00550A priority Critical patent/ZA202300550B/en
Publication of WO2023124873A1 publication Critical patent/WO2023124873A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/34Purifying combustible gases containing carbon monoxide by catalytic conversion of impurities to more readily removable materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • G01N30/04Preparation or injection of sample to be analysed
    • G01N30/06Preparation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • G01N30/62Detectors specially adapted therefor
    • G01N30/72Mass spectrometers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • G01N30/86Signal analysis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the invention relates to a preparation method, application and real-time detection system of a catalyst used for efficient catalytic cracking of sludge pyrolysis tar, and belongs to the technical field of preparation and catalysis of perovskite catalysts.
  • Sludge is rich in organic matter. Pyrolysis and gasification can efficiently convert the chemical energy of organic matter into fuel gas, and then co-generate heat and power to generate electricity. It is considered to be an effective way to solve the current problems of sludge treatment and safe disposal.
  • impurities such as tar and its intermediate products, solid particles, and nitrogen sulfides will be produced during the pyrolysis of sludge, and the tar content accounts for more than 80% of the total amount of impurities.
  • the catalytic cracking method can reduce the reaction activation energy under the action of a suitable catalyst, so that the conversion temperature of the tar can be greatly reduced, and at the same time, the catalytic reformation of the tar into a small molecule fuel gas is a kind of tar with great development potential. in situ removal technique.
  • the existing tar in-situ catalytic cracking technology mainly has two problems in the actual engineering application process: one is the lack of high-efficiency catalysts with strong catalytic ability and good anti-pollution performance, and the other is the lack of catalysts and tar in the catalytic pyrolysis process.
  • On-line real-time detection method of secondary products At present, it is known that nickel-based catalysts have good catalytic cracking efficiency of tar, but in the application process, it is found that the catalytic sites on the metal surface are easily reduced due to carbon deposition and grain agglomeration of nickel metal, which deactivates the nickel metal and leads to catalytic degradation. Efficiency drops dramatically. Therefore, it is very necessary to provide a catalyst that can improve the activity of the catalyst and limit the sintering and carbon deposition of the catalytic metal grains.
  • tar pyrolysis catalysts still have the disadvantage of catalyst deactivation, in order to better characterize the performance of catalysts in the process of tar catalytic pyrolysis, it is necessary to solve the problem of real-time detection of tar components and concentrations, and provide a basis for catalyst regeneration and regular replacement. Supported by data, it can also ensure the stable quality of gas products obtained by pyrolysis and gasification.
  • the tar detection technology is mainly to conduct off-line analysis of the collected pyrolysis tar tail gas on laboratory testing instruments. Although this method can obtain the composition and content of tar pyrolysis gasification products, the cost of manpower and material resources is relatively high.
  • the present invention provides a high-efficiency sludge pyrolysis tar catalytic cracking catalyst with high tar catalytic efficiency, strong anti-deactivation ability, catalyst preparation method and stable and controllable performance, and constructs a A real-time detection system capable of quantitatively analyzing the components and contents of sludge catalytic pyrolysis tar.
  • a method for preparing a catalyst for efficient catalytic cracking of sludge pyrolysis tar comprising the following steps:
  • Step 1 using a sol-gel method to prepare a perovskite-type oxide carrier
  • step 2 a nickel-cobalt binary metal is supported on a perovskite oxide carrier by using a sol-gel method to obtain a catalyst for efficient catalytic cracking of sludge pyrolysis tar.
  • step 1 is as follows:
  • perovskite oxide precursor After mixing lanthanum nitrate, strontium nitrate and aluminum nitrate evenly, adding citric acid and ethylene glycol to form a perovskite oxide precursor, drying, grinding, and then calcining to form a perovskite oxide carrier.
  • the mass ratio of lanthanum nitrate, strontium nitrate and aluminum nitrate in step 1 is (8.08-10.39):(0.57-1.69):10.
  • the ratio of the total molar weight of lanthanum nitrate, strontium nitrate and aluminum nitrate to the molar weight of citric acid and the molar weight of ethylene glycol in step 1 is 1:2:(1-3).
  • drying treatment conditions in step 1 are: temperature 85°C, time 12h.
  • the calcination treatment conditions in step 1 are: temperature 900°C, time 4h.
  • step 2 is as follows:
  • step 1 After uniformly mixing the perovskite oxide carrier, nickel nitrate and cobalt nitrate prepared in step 1, adding citric acid and ethylene glycol to form a perovskite oxide precursor, drying, grinding, and then calcining to form a catalyst.
  • the mass ratio of nickel nitrate, cobalt nitrate and perovskite oxide precursor in step 2 is (3.16-6.33):(1.09-3.29):10.
  • the ratio of the total molar weight of nickel nitrate, cobalt nitrate and perovskite oxide precursor to the molar weight of citric acid and the molar weight of ethylene glycol is 1:2:(1-3).
  • drying treatment conditions in step 2 are as follows: a temperature of 85° C. and a time of 12 hours.
  • the calcination treatment conditions in step 2 are as follows: a temperature of 900° C. and a time of 4 to 6 hours.
  • the above-mentioned catalyst is used in the method for high-efficiency catalytic cracking of sludge pyrolysis tar, comprising the following steps:
  • Step 1 mixing sludge pyrolysis tar and perovskite-type oxide catalyst at 700°C to 800°C for catalytic cracking reaction to generate pyrolysis tar;
  • step 2 the pyrolysis tar generated in step 1 is passed into a real-time pyrolysis tar detection system to detect and analyze the components and contents of the pyrolysis tar in real time.
  • Step 1 the specific operation process of Step 1 is:
  • the sludge pyrolysis tar is added to the upper pipe section of the two-stage fixed-bed reactor, the perovskite oxide catalyst is added to the lower pipe section, and then the temperature of the lower pipe section is raised to 700°C at a heating rate of 30°C/min, and then Feed H 2 into the system at a flow rate of 100mL/min, stop feeding H 2 after 30min, feed N 2 into the system at a flow rate of 500mL/min, continue 5min, and finally switch the feeding rate of N 2 to 100mL/min, and control the upper pipe section to raise the temperature to 300°C at a rate of 30°C/min to gasify the sludge tar and carry out catalytic cracking reaction to generate cracked gas.
  • the pyrolysis tar real-time detection system in step 2 includes a smoke filter, a dryer, a gas holding tank, a GC-MS detection system, a pyrolysis tar condensation system and a gas collection system, and the pyrolysis tar produced by a two-stage fixed-bed reactor After the gas is sequentially treated by the soot filter, dryer and gas insulation tank, part of it enters the GC-MS detection system through valve control, and the other part passes through the pyrolysis tar condensation system and is collected by the gas collection system.
  • the GC-MS detection system includes an online gas chromatography-mass spectrometry system and a computer digital display system
  • the line gas chromatography-mass spectrometry system includes a gas source system for generating H and He, a gas chromatography and mass spectrometry detector and Sample collection aspirator.
  • the soot filter adopts ceramic membrane physical filtration.
  • the gas drying pool is a U-shaped tube in which calcium chloride or color-changing silica gel is placed.
  • the function of the gas holding tank is to keep the pyrolysis tar warm, so that the pyrolysis tar is maintained at a temperature not lower than 300°C (maintained at 300-400°C).
  • the pyrolysis tar condensation system consists of two stages of ice-water bath n-hexane solvent connected in series.
  • the gas collection system includes a gas flow monitor and an air bag, and the gas flow detector is used to measure the real-time flow of pyrolysis tar and calculate the accumulated flow.
  • the present invention adopts two sol-gel methods to prepare the catalyst of Ni and Co double metal oxides loaded on the surface of the carrier with the perovskite oxide, and utilizes the confinement effect of the perovskite oxide to make the metal ion load Inside the carrier, at the same time, the oxygen negative ions inside the catalyst react with the carbon on the surface, which can effectively reduce the influence of the sintering of the active metal of the catalyst and the coverage of active sites by carbon on the surface of the catalyst on the catalytic activity of the catalyst, and improve the anti-deactivation ability of the catalyst.
  • the present invention utilizes the properties of perovskite-type oxide mixed ion-electron conductors to conduct oxygen anions and electrons at the same time, greatly increasing the number of catalytic active sites and reaction interfaces, and effectively improving the catalytic activity and product resistance of the catalyst.
  • the carbon capacity has high catalytic cracking performance for tar, and the conversion rate of tar can reach more than 80%.
  • the types of substances in the pyrolysis gas of sludge tar are reduced, and the content of small molecular compounds is increased, which effectively improves the quality of pyrolysis gas of sludge tar.
  • the synergistic effect of Ni-Co bimetal can also improve the catalytic activity and service life of the catalyst.
  • the catalyst activation process provided by the present invention is to reduce the Ni and Co double metal oxides supported on the surface of the perovskite carrier to a simple form under the action of a high-temperature H 2 /N 2 atmosphere, which is composed of La, Sr, and Al
  • the perovskite oxide support can maintain a stable structure under this condition without destroying the structure of the original perovskite oxide, and the catalytic active component is mainly the reduced Ni-Co bimetal.
  • the present invention adopts the sol-gel method to prepare the perovskite precursor, the sol-gel method is relatively simple, and the cost is low, while the synthesized oxide has a stable crystal structure, good lattice oxygen activity, high
  • the specific surface area of the catalyst, and a certain proportion of ethylene glycol is added during the preparation process to promote the formation of a uniform and stable gel during the preparation process, while reducing the severity of the decomposition process of the gel during the calcination process, which can prevent the thermal expansion of the citric acid gel Material waste from overflow reaction carrier.
  • the precursor solution is first concentrated into a uniform wet gel and then dried into a foamy solid, and a perovskite oxide precursor with less impurities and stable components can be obtained.
  • a perovskite oxide precursor with less impurities and stable components can be obtained.
  • La x Sr 1-x AlO 3 stable perovskite oxide carrier, Sr is a commonly used perovskite A-site dopant, which can make the perovskite carrier obtain more active sites and lattice oxygen, improve catalytic activity and anti- Carbon deposition performance.
  • the present invention uses the sol-gel method to load Ni and Co bimetals on the La x Sr 1-x AlO 3 perovskite oxide carrier, and the synergistic effect of Ni-Co bimetals can effectively improve the catalytic activity of metals at high temperatures.
  • Ability to resist sintering Compared with the impregnation method, the sol-gel method can make the combination of the metal and the support more tightly.
  • Ni 2+ and Co 2+ can be combined with excess A-site metal La 3+ or Sr 2+ in the perovskite oxide support and introduced into the perovskite structure, which can further improve the catalyst active sites and lattice oxygen content; in addition, this process also leads to the La and Sr element content on the surface of the catalyst is higher than that of the impregnation method, the Sr element provides an alkaline environment for the catalyst, and inhibits the Carbon deposition on the surface of the catalyst improves the anti-coking ability of the catalyst.
  • the present invention builds a pyrolysis tar real-time detection system, which can realize real-time detection of the pyrolysis tar and content produced at any time period, from
  • the pyrolysis tar produced by the two-stage fixed-bed reactor first passes through the soot filter and the gas dryer to remove the solid particles and water vapor of the pyrolysis tar, so as to reduce the interference of impurities in the pyrolysis tar to the detection system, and clean and dry the pyrolysis tar in the Under the action of the air pump, it enters the gas chromatography-mass spectrometry detection system for qualitative and quantitative analysis, realizing real-time and accurate analysis of the content information of various components in the pyrolysis tar, such as benzene, toluene, xylene, naphthalene, oleic acid amide, etc. Concentration, real-time detection of material composition and content in
  • Figure 1 is a schematic diagram of a sludge pyrolysis reaction platform and a real-time detection device for tar products.
  • the preparation method of catalyst is:
  • the prepared catalyst is used in the high-efficiency catalytic cracking of sludge pyrolysis tar.
  • the specific experimental device is shown in Figure 1, including a two-stage fixed-bed reactor 1, a temperature control device 2, a gas supply system 3, and standard substance injection Port 4, two-stage reaction heating furnace 5, smoke filter 7, gas dryer 8, gas holding tank 9, sampling valve 10, online gas chromatography-mass spectrometry detection system 11, carrier gas system 12, air pump 13, computer 14 , condensation and absorption system 15, gas flow meter 16 and gas collection bag 17, wherein the furnace material of the two-stage fixed bed reactor 1 is polycrystalline alumina refractory material, the maximum temperature can reach 1200 ° C, and the specification for placing in the heating furnace is The two-stage quartz tube with a total length of 750mm and a diameter of 30mm can withstand high temperature of 1200°C.
  • the gas supply system 3 is composed of N2 gas cylinder, hydrogen generator, gas flow rate controller and gas passage.
  • the volume purity of N2 is above 99.9%
  • the H2 production rate of the hydrogen generator is up to 500mL/min
  • the volume purity of H2 is above 99.9%
  • the gas flow rate controller controls the gas flow rate to change from 0 to 500mL/min
  • the smoke filter is 7
  • the gas dryer 8 is a U-shaped tube for placing calcium chloride or color-changing silica gel
  • the function of the gas holding tank 9 is to keep the pyrolysis tar at a temperature of not less than 300
  • the condensation and absorption system 15 is composed of two-stage ice-water bath n-hexane
  • the gas flowmeter 16 can measure the real-time flow of non-condensable gas and calculate the cumulative flow, and the final non-condensable gas passes through the gas
  • the collection bag 17 is collected for use.
  • the sludge tar and the catalyst are respectively placed on the quartz sand gasket 6 of the upper section of the quartz fixed bed reactor 1 and on the quartz sand gasket 6 of the lower section, and the temperature control device 2 and the gas supply system 3 are adjusted, and the reserved
  • the standard substance inlet 4 of the standard substance is closed, the carrier gas system 12 of gas chromatography-mass spectrometry is opened, and the two-stage reaction heating furnace 5 is opened, and the sludge tar is heated and gasified on the two-stage pyrolysis reaction platform, and passed through the lower section of quartz sand
  • the catalyst on the gasket 6 catalyzes cracking to generate pyrolysis tar.
  • the sample gas passes through the soot filter 7 to filter solid particles, and then passes through the gas dryer 8 to remove water vapor.
  • the temperature of the pyrolysis tar is kept at 300°C through the gas holding tank 9. Then open the gas chromatography-mass spectrometry gas detection sampling valve 10, air pump 13, part of the gas sample enters the online gas chromatography-mass spectrometry detection system 11, and the pyrolysis tar is separated by the chromatographic column in the gas chromatography-mass spectrometry detection system 11 and produces different intensities kurtosis signal, and the gas composition information is obtained in the mass spectrum, and the real-time composition and content data of the pyrolysis tar are displayed in the computer 14 .
  • the remaining pyrolysis tar passes through a two-stage ice-water bath n-hexane absorption system 15 to collect tar components therein, and the gas flow meter 16 and gas collection bag 17 store the non-condensable gas in the pyrolysis tar.
  • the components of the pyrolysis tar were analyzed to obtain the substances with relatively high content in the tar, including benzene, toluene, xylene, naphthalene, oleic acid amide and other substances, as well as the mass fraction of the above-mentioned substances in the tar, and stored in a computer system.
  • the pyrolysis tar is input into the sludge pyrolysis system, and the material composition in the tar is judged according to the mass spectrum.
  • the concentration of the corresponding compound is obtained by comparing the peak area of the standard substance, and the concentration of the tar gas is determined by the concentration of the calibrated compound.
  • toluene gas is taken as an example for illustration.
  • Standard toluene gas samples with different concentrations enter the detection system through the reactor, and the corresponding characteristic spectral lines are output.
  • the peak area of each group of toluene standard substances corresponds to the concentration of toluene to produce toluene standard curve function.
  • the toluene standard peak area and the corresponding toluene concentration data are shown in Table 1 below;
  • the gas to be detected is input into the detection system, and by comparing the retention time of the standard characteristic line of the above-mentioned characteristic line and toluene, there is a spectral peak identical with the retention time of the standard characteristic line of toluene in the above-mentioned characteristic line, so it can be Make sure that the gas to be detected contains toluene.
  • the concentration of toluene is determined by the toluene standard curve function.
  • the above method is verified by the gas to be detected with an actual concentration of 1.020% toluene.
  • the gas to be detected is input into the detection system, a group of characteristic lines of toluene with a peak area of 35.02553 can be obtained.
  • the above detection method is verified by the gas to be detected with an actual concentration of 2.040% toluene.
  • the gas to be detected is input into the detection system, a group of characteristic lines of toluene with a peak area of 73.42578 can be obtained.
  • the pyrolysis tar sample was taken before catalytic cracking, and the composition of the sludge pyrolysis tar was analyzed by GC/MS.
  • the concentration of toluene in the pyrolysis tar was compared with the total mass of tar produced before and after the catalytic reaction, and the sludge pyrolysis tar was obtained.
  • the mass fraction of toluene in the medium is 15%.
  • Concentration of 3.250% (volume fraction) toluene is added into the system through the toluene feed port, and after the toluene is gasified in the upper pipe section, it enters the lower pipe section containing the catalyst with the carrier gas, and the sludge tar catalytic pyrolysis reaction starts.

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Abstract

Disclosed in the present invention are a preparation method for and the use of a catalyst used for efficient catalytic cracking of sludge pyrolysis tar, and a real-time measuring system, belonging to the technical fields of preparation of perovskite catalysts and catalysis. In the present invention, twice sol-gel processes are utilized to prepare a catalyst in which a perovskite type oxide is used as a carrier and loaded with a Ni and Co bimetallic oxide on the surface. The inside of the carrier is loaded with metal ions by utilizing the confinement effect of the perovskite type oxide, and oxygen anions in the catalyst react with surface carbon deposit, thus effectively reducing influences, on the catalytic activity of the catalyst, of active metal sintering and covering of active sites with surface carbon deposit of the catalyst, and improving the anti-inactivation capability of the catalyst. The present invention constructs a pyrolysis tar measuring system, with which online measurement of pyrolysis tar generated in any time period is realized, the content information of each component in the pyrolysis tar is accurately analyzed in real time, and substance components and contents in the sludge pyrolysis gasification tar are measured in real time.

Description

一种用于污泥热解焦油高效催化裂解的催化剂的制备方法和应用及实时检测系统Preparation method and application of a catalyst for efficient catalytic cracking of sludge pyrolysis tar and real-time detection system 技术领域technical field
本发明涉及一种用于污泥热解焦油高效催化裂解的催化剂的制备方法和应用及实时检测系统,属于钙钛矿型催化剂的制备及催化技术领域。The invention relates to a preparation method, application and real-time detection system of a catalyst used for efficient catalytic cracking of sludge pyrolysis tar, and belongs to the technical field of preparation and catalysis of perovskite catalysts.
背景技术Background technique
污泥有机质含量丰富,经热解气化处理可将有机质化学能高效转化为燃料气体,继而热电联产发电,被认为是解决当前污泥处理与安全处置问题的有效途径。然而,污泥热解燃气的同时还会产生焦油及其中间产物、固体颗粒及氮硫化物等杂质,其中焦油含量占杂质总量80%以上。焦油的存在污染环境、堵塞管道、腐蚀设备、降低生物质气化能量转化率和危害人体健康等问题。因此,燃气中焦油脱除是污泥热解气化技术发展长期面临的难题。Sludge is rich in organic matter. Pyrolysis and gasification can efficiently convert the chemical energy of organic matter into fuel gas, and then co-generate heat and power to generate electricity. It is considered to be an effective way to solve the current problems of sludge treatment and safe disposal. However, impurities such as tar and its intermediate products, solid particles, and nitrogen sulfides will be produced during the pyrolysis of sludge, and the tar content accounts for more than 80% of the total amount of impurities. The existence of tar pollutes the environment, blocks pipelines, corrodes equipment, reduces the energy conversion rate of biomass gasification, and endangers human health. Therefore, the removal of tar in fuel gas is a long-term problem in the development of sludge pyrolysis gasification technology.
在各种焦油处理方法中,催化裂解法可在合适催化剂作用下通过降低反应活化能,使得焦油转化温度大幅下降,同时焦油催化重整为小分子燃料气体,是一种极具发展潜力的焦油原位脱除技术。Among various tar treatment methods, the catalytic cracking method can reduce the reaction activation energy under the action of a suitable catalyst, so that the conversion temperature of the tar can be greatly reduced, and at the same time, the catalytic reformation of the tar into a small molecule fuel gas is a kind of tar with great development potential. in situ removal technique.
但是现有焦油原位催化裂解技术在实际工程应用过程中主要存在两个方面的问题:一是缺乏催化能力强且抗污染性能好的高效催化剂,二是缺乏催化剂与焦油在催化热解过程中二次产物的在线实时检测方法。目前已知镍基催化剂具有良好的焦油催化裂解效率,但是在应用过程中发现镍金属由于积碳覆盖和晶粒团聚易导致的金属表面催化位点的急剧减少,使镍金属失活从而导致催化效率急剧下降。因此,提供一种能够提高催化剂活性,并能够限制催化金属晶粒烧结和积碳覆盖的催化剂是十分必要的。However, the existing tar in-situ catalytic cracking technology mainly has two problems in the actual engineering application process: one is the lack of high-efficiency catalysts with strong catalytic ability and good anti-pollution performance, and the other is the lack of catalysts and tar in the catalytic pyrolysis process. On-line real-time detection method of secondary products. At present, it is known that nickel-based catalysts have good catalytic cracking efficiency of tar, but in the application process, it is found that the catalytic sites on the metal surface are easily reduced due to carbon deposition and grain agglomeration of nickel metal, which deactivates the nickel metal and leads to catalytic degradation. Efficiency drops dramatically. Therefore, it is very necessary to provide a catalyst that can improve the activity of the catalyst and limit the sintering and carbon deposition of the catalytic metal grains.
同时,由于焦油热解催化剂仍存在催化剂失活弊端,为了更好地表征催化剂在焦油催化热解过程中的效能,还需要解决焦油成份和浓度实时检测的 问题,为催化剂的再生与定期更换提供数据支撑,也能确保热解气化得到的气体产物的品质稳定。目前焦油检测技术主要是将采集到的热解焦油尾气在实验室检测仪器上进行离线分析,这种方式虽然可以得到焦油热解气化产物的组成和含量,但需要的人力物力成本较高,并且消耗时间较长,也无法得到实时的气化产物数据,难于推广到大规模工程应用。因此,提供一种焦油产物实时检测系统为催化剂的再生与定期更换提供数据支撑也是十分必要的。At the same time, since tar pyrolysis catalysts still have the disadvantage of catalyst deactivation, in order to better characterize the performance of catalysts in the process of tar catalytic pyrolysis, it is necessary to solve the problem of real-time detection of tar components and concentrations, and provide a basis for catalyst regeneration and regular replacement. Supported by data, it can also ensure the stable quality of gas products obtained by pyrolysis and gasification. At present, the tar detection technology is mainly to conduct off-line analysis of the collected pyrolysis tar tail gas on laboratory testing instruments. Although this method can obtain the composition and content of tar pyrolysis gasification products, the cost of manpower and material resources is relatively high. And it takes a long time, and it is impossible to get real-time gasification product data, so it is difficult to promote to large-scale engineering applications. Therefore, it is also necessary to provide a real-time detection system for tar products to provide data support for catalyst regeneration and periodic replacement.
发明内容Contents of the invention
本发明为了解决上述现有技术存在的问题,提供一种对焦油催化效率高、抗失活能力强、催化剂制备方法与性能稳定可控的高效污泥热解焦油催化裂解催化剂,并构建一种能够对污泥催化热解焦油组分和含量进行定量分析的实时检测系统。In order to solve the problems existing in the above-mentioned prior art, the present invention provides a high-efficiency sludge pyrolysis tar catalytic cracking catalyst with high tar catalytic efficiency, strong anti-deactivation ability, catalyst preparation method and stable and controllable performance, and constructs a A real-time detection system capable of quantitatively analyzing the components and contents of sludge catalytic pyrolysis tar.
本发明的技术方案:Technical scheme of the present invention:
一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,该方法包括以下步骤:A method for preparing a catalyst for efficient catalytic cracking of sludge pyrolysis tar, the method comprising the following steps:
步骤1,采用溶胶凝胶法制备钙钛矿型氧化物载体;Step 1, using a sol-gel method to prepare a perovskite-type oxide carrier;
步骤2,采用溶胶凝胶法在钙钛矿型氧化物载体上负载镍钴二元金属,即得用于污泥热解焦油高效催化裂解的催化剂。In step 2, a nickel-cobalt binary metal is supported on a perovskite oxide carrier by using a sol-gel method to obtain a catalyst for efficient catalytic cracking of sludge pyrolysis tar.
进一步限定,步骤1的操作过程如下:To further define, the operation process of step 1 is as follows:
将硝酸镧、硝酸锶和硝酸铝混合均匀后,加入柠檬酸和乙二醇形成钙钛矿型氧化物前驱体,干燥后研磨,然后煅烧形成钙钛矿型氧化物载体。After mixing lanthanum nitrate, strontium nitrate and aluminum nitrate evenly, adding citric acid and ethylene glycol to form a perovskite oxide precursor, drying, grinding, and then calcining to form a perovskite oxide carrier.
更进一步限定,步骤1中硝酸镧、硝酸锶和硝酸铝的质量比为(8.08~10.39):(0.57~1.69):10。Further defined, the mass ratio of lanthanum nitrate, strontium nitrate and aluminum nitrate in step 1 is (8.08-10.39):(0.57-1.69):10.
更进一步限定,步骤1中硝酸镧、硝酸锶和硝酸铝的总摩尔量与柠檬酸的摩尔量和乙二醇的摩尔量的比为1:2:(1~3)。Further defined, the ratio of the total molar weight of lanthanum nitrate, strontium nitrate and aluminum nitrate to the molar weight of citric acid and the molar weight of ethylene glycol in step 1 is 1:2:(1-3).
更进一步限定,步骤1中干燥处理条件为:温度85℃,时间为12h。Further defined, the drying treatment conditions in step 1 are: temperature 85°C, time 12h.
更进一步限定,步骤1中煅烧处理条件为:温度900℃,时间为4h。Further defined, the calcination treatment conditions in step 1 are: temperature 900°C, time 4h.
进一步限定,步骤2的操作过程如下:To further define, the operation process of step 2 is as follows:
将步骤1制备的钙钛矿型氧化物载体、硝酸镍和硝酸钴混合均匀后,加入柠檬酸和乙二醇形成钙钛矿型氧化物前驱体,干燥后研磨,然后煅烧形成催化剂。After uniformly mixing the perovskite oxide carrier, nickel nitrate and cobalt nitrate prepared in step 1, adding citric acid and ethylene glycol to form a perovskite oxide precursor, drying, grinding, and then calcining to form a catalyst.
更进一步限定,步骤2中硝酸镍、硝酸钴和钙钛矿型氧化物前驱体的质量比为(3.16~6.33):(1.09~3.29):10。Further defined, the mass ratio of nickel nitrate, cobalt nitrate and perovskite oxide precursor in step 2 is (3.16-6.33):(1.09-3.29):10.
更进一步限定,硝酸镍、硝酸钴和钙钛矿型氧化物前驱体的总摩尔量与柠檬酸的摩尔量和乙二醇的摩尔量的比为1:2:(1~3)。Further defined, the ratio of the total molar weight of nickel nitrate, cobalt nitrate and perovskite oxide precursor to the molar weight of citric acid and the molar weight of ethylene glycol is 1:2:(1-3).
更进一步限定,步骤2中干燥处理条件为:温度85℃,时间为12h。Further defined, the drying treatment conditions in step 2 are as follows: a temperature of 85° C. and a time of 12 hours.
更进一步限定,步骤2中煅烧处理条件为:温度900℃,时间为4~6h。Further defined, the calcination treatment conditions in step 2 are as follows: a temperature of 900° C. and a time of 4 to 6 hours.
上述催化剂用于污泥热解焦油高效催化裂解的方法,包括以下步骤:The above-mentioned catalyst is used in the method for high-efficiency catalytic cracking of sludge pyrolysis tar, comprising the following steps:
步骤一,将污泥热解焦油和钙钛矿型氧化物催化剂混合在700℃~800℃下进行催化裂解反应生成热解焦油;Step 1, mixing sludge pyrolysis tar and perovskite-type oxide catalyst at 700°C to 800°C for catalytic cracking reaction to generate pyrolysis tar;
步骤二,将步骤一生成的热解焦油通入热解焦油实时检测系统中,对热解焦油的组分和含量进行实时检测和分析。In step 2, the pyrolysis tar generated in step 1 is passed into a real-time pyrolysis tar detection system to detect and analyze the components and contents of the pyrolysis tar in real time.
进一步限定,步骤一的具体操作过程为:To further define, the specific operation process of Step 1 is:
将污泥热解焦油加入到两段式固定床反应器的上管段,将钙钛矿型氧化物催化剂加入到下管段,然后以30℃/min升温速率将下管段温度提升至700℃,然后向体系内以100mL/min的流速通入H 2,持续30min后停止通入H 2,向体系内通入以500mL/min的流速通入N 2,持续5min,最后将N 2通入速率切换至100mL/min,并控制上管段以30℃/min的升温速率升温至300℃,将污泥焦油气化,进行催化裂解反应生成裂解气。 The sludge pyrolysis tar is added to the upper pipe section of the two-stage fixed-bed reactor, the perovskite oxide catalyst is added to the lower pipe section, and then the temperature of the lower pipe section is raised to 700°C at a heating rate of 30°C/min, and then Feed H 2 into the system at a flow rate of 100mL/min, stop feeding H 2 after 30min, feed N 2 into the system at a flow rate of 500mL/min, continue 5min, and finally switch the feeding rate of N 2 to 100mL/min, and control the upper pipe section to raise the temperature to 300°C at a rate of 30°C/min to gasify the sludge tar and carry out catalytic cracking reaction to generate cracked gas.
进一步限定,步骤二的热解焦油实时检测系统包括烟尘过滤器、干燥器、 气体保温池、GC-MS检测体系、热解焦油冷凝系统和气体收集系统,两段式固定床反应器生成的裂解气依次经过烟尘过滤器、干燥器和气体保温池处理后,通过阀门控制,部分进入GC-MS检测体系,另一部分经过热解焦油冷凝系统后通过气体收集系统收集。It is further defined that the pyrolysis tar real-time detection system in step 2 includes a smoke filter, a dryer, a gas holding tank, a GC-MS detection system, a pyrolysis tar condensation system and a gas collection system, and the pyrolysis tar produced by a two-stage fixed-bed reactor After the gas is sequentially treated by the soot filter, dryer and gas insulation tank, part of it enters the GC-MS detection system through valve control, and the other part passes through the pyrolysis tar condensation system and is collected by the gas collection system.
进一步限定,GC-MS检测体系包括在线气相色谱-质谱联用系统和计算机数显系统,线气相色谱-质谱联用系统包括生成H 2和He的气源系统、气相色谱和质谱分析检测器和样品采集抽气泵。 It is further defined that the GC-MS detection system includes an online gas chromatography-mass spectrometry system and a computer digital display system, and the line gas chromatography-mass spectrometry system includes a gas source system for generating H and He, a gas chromatography and mass spectrometry detector and Sample collection aspirator.
进一步限定,烟尘过滤器采用的是陶瓷膜物理过滤。To further define, the soot filter adopts ceramic membrane physical filtration.
进一步限定,气体干燥池为放置氯化钙或变色硅胶的U型管。Further defined, the gas drying pool is a U-shaped tube in which calcium chloride or color-changing silica gel is placed.
进一步限定,气体保温池的作用是对热解焦油进行保温,使热解焦油维持在不低于300℃的温度下(保持300~400℃)。It is further defined that the function of the gas holding tank is to keep the pyrolysis tar warm, so that the pyrolysis tar is maintained at a temperature not lower than 300°C (maintained at 300-400°C).
进一步限定,热解焦油冷凝系统由两级冰水浴正己烷溶剂串联组成。Further defined, the pyrolysis tar condensation system consists of two stages of ice-water bath n-hexane solvent connected in series.
进一步限定,气体收集系统包括气体流量监测器和气袋,气体流量检测器用于测量热解焦油实时流量并计算累计流量。Further defined, the gas collection system includes a gas flow monitor and an air bag, and the gas flow detector is used to measure the real-time flow of pyrolysis tar and calculate the accumulated flow.
本发明有益效果:Beneficial effects of the present invention:
(1)本发明采用两次溶胶凝胶法制备以钙钛矿型氧化物为载体表面负载的Ni、Co双金属氧化物的催化剂,利用钙钛矿型氧化物的限域效应使金属离子负载在载体内部,同时催化剂内部的氧负离子与表面积碳发生反应,可有效减轻催化剂活性金属烧结和表面积碳覆盖活性点位对催化剂催化活性的影响,提高催化剂抗失活能力。(1) The present invention adopts two sol-gel methods to prepare the catalyst of Ni and Co double metal oxides loaded on the surface of the carrier with the perovskite oxide, and utilizes the confinement effect of the perovskite oxide to make the metal ion load Inside the carrier, at the same time, the oxygen negative ions inside the catalyst react with the carbon on the surface, which can effectively reduce the influence of the sintering of the active metal of the catalyst and the coverage of active sites by carbon on the surface of the catalyst on the catalytic activity of the catalyst, and improve the anti-deactivation ability of the catalyst.
(2)本发明利用钙钛矿型氧化物混合离子-电子导体性质,即可同时进行氧负离子和电子传导,大幅增加了催化活性点位和反应界面数量,有效提高催化剂的催化活性和抗积碳能力,对于焦油催化裂解性能较高,焦油转化率可达80%以上,反应后污泥焦油热解气中物质种类减少,小分子化合物含量升高,有效提高污泥焦油热解气品质。此外,Ni-Co双金属的协同作用亦可提 升催化剂的催化活性和使用寿命。(2) The present invention utilizes the properties of perovskite-type oxide mixed ion-electron conductors to conduct oxygen anions and electrons at the same time, greatly increasing the number of catalytic active sites and reaction interfaces, and effectively improving the catalytic activity and product resistance of the catalyst. The carbon capacity has high catalytic cracking performance for tar, and the conversion rate of tar can reach more than 80%. After the reaction, the types of substances in the pyrolysis gas of sludge tar are reduced, and the content of small molecular compounds is increased, which effectively improves the quality of pyrolysis gas of sludge tar. In addition, the synergistic effect of Ni-Co bimetal can also improve the catalytic activity and service life of the catalyst.
(3)本发明提供的催化剂活化过程是在高温H 2/N 2气氛的作用下将钙钛矿载体表面负载的Ni、Co双金属氧化物还原为单质形态,而由La、Sr、Al构成的钙钛矿氧化物载体可以在该条件下保持结构稳定,并未破坏原本钙钛矿氧化物的结构,催化活性成分主要是被还原的Ni-Co双金属。 (3) The catalyst activation process provided by the present invention is to reduce the Ni and Co double metal oxides supported on the surface of the perovskite carrier to a simple form under the action of a high-temperature H 2 /N 2 atmosphere, which is composed of La, Sr, and Al The perovskite oxide support can maintain a stable structure under this condition without destroying the structure of the original perovskite oxide, and the catalytic active component is mainly the reduced Ni-Co bimetal.
(4)本发明采用溶胶凝胶法制备钙钛矿前驱体,溶胶凝胶法方法相对简单,成本较低,同时合成的氧化物具有稳定的晶体结构、良好的晶格氧活性、较高的催化剂比表面积,且在制备过程中加入一定比例的乙二醇促进制备过程中形成均匀且稳定的凝胶,同时降低凝胶在煅烧过程中分解过程的剧烈性,可防止柠檬酸凝胶受热膨胀溢出反应载体的物料浪费情况。同时,在85℃条件下蒸发干燥,前驱液先浓缩成均匀的湿凝胶后干燥为泡沫状固体,可以得到杂质较少成分稳定的钙钛矿氧化物前驱体,煅烧后可得到La xSr 1-xAlO 3的稳定钙钛矿氧化物载体,Sr是常用的钙钛矿A位掺杂剂,可以使钙钛矿载体获得更多的活性位点和晶格氧,提升催化活性和抗积碳性能。 (4) The present invention adopts the sol-gel method to prepare the perovskite precursor, the sol-gel method is relatively simple, and the cost is low, while the synthesized oxide has a stable crystal structure, good lattice oxygen activity, high The specific surface area of the catalyst, and a certain proportion of ethylene glycol is added during the preparation process to promote the formation of a uniform and stable gel during the preparation process, while reducing the severity of the decomposition process of the gel during the calcination process, which can prevent the thermal expansion of the citric acid gel Material waste from overflow reaction carrier. At the same time, evaporate and dry at 85°C, the precursor solution is first concentrated into a uniform wet gel and then dried into a foamy solid, and a perovskite oxide precursor with less impurities and stable components can be obtained. After calcination, La x Sr 1-x AlO 3 stable perovskite oxide carrier, Sr is a commonly used perovskite A-site dopant, which can make the perovskite carrier obtain more active sites and lattice oxygen, improve catalytic activity and anti- Carbon deposition performance.
(5)本发明采用溶胶凝胶法在La xSr 1-xAlO 3钙钛矿氧化物载体上负载Ni、Co双金属,Ni-Co双金属的协同作用可有效提高催化剂活性金属在高温下抗烧结的能力。与浸渍法相比,溶胶凝胶法可以使金属与载体的结合更加紧密。在溶胶凝胶法作用下Ni 2+、Co 2+能够与钙钛矿氧化物载体中过量的A位金属La 3+或Sr 2+相结合并引入钙钛矿结构中,这可进一步提升催化剂的活性位点和晶格氧含量;此外这一过程也导致催化剂表面的La和Sr元素含量高于浸渍法,Sr元素为催化剂提供碱性环境,通过增强水分吸附与积碳高温下反应从而抑制催化剂表面上的碳沉积,提高催化剂的抗积碳能力。 (5) The present invention uses the sol-gel method to load Ni and Co bimetals on the La x Sr 1-x AlO 3 perovskite oxide carrier, and the synergistic effect of Ni-Co bimetals can effectively improve the catalytic activity of metals at high temperatures. Ability to resist sintering. Compared with the impregnation method, the sol-gel method can make the combination of the metal and the support more tightly. Under the action of sol-gel method, Ni 2+ and Co 2+ can be combined with excess A-site metal La 3+ or Sr 2+ in the perovskite oxide support and introduced into the perovskite structure, which can further improve the catalyst active sites and lattice oxygen content; in addition, this process also leads to the La and Sr element content on the surface of the catalyst is higher than that of the impregnation method, the Sr element provides an alkaline environment for the catalyst, and inhibits the Carbon deposition on the surface of the catalyst improves the anti-coking ability of the catalyst.
(6)本发明为了更好地表征催化剂在焦油催化热解过程中的效能,构建了热解焦油实时检测系统,该检测系统可以实现对任何时段产生的热解焦油和含量进行实时检测,从两段式固定床反应器产生的热解焦油首先经过烟尘过 滤器和气体干燥器去除热解焦油的固体颗粒和水蒸气,减少热解焦油中杂质对检测系统的干扰,洁净干燥热解焦油在抽气泵的作用下进入气相色谱-质谱联用检测系统,进行定性定量分析,实现了实时准确地分析热解焦油中各成分的含量信息,如苯、甲苯、二甲苯、萘、油酸酰胺等浓度,实现对污泥热解气化焦油中物质成分和含量的实时检测。(6) In order to better characterize the effectiveness of the catalyst in the tar catalytic pyrolysis process, the present invention builds a pyrolysis tar real-time detection system, which can realize real-time detection of the pyrolysis tar and content produced at any time period, from The pyrolysis tar produced by the two-stage fixed-bed reactor first passes through the soot filter and the gas dryer to remove the solid particles and water vapor of the pyrolysis tar, so as to reduce the interference of impurities in the pyrolysis tar to the detection system, and clean and dry the pyrolysis tar in the Under the action of the air pump, it enters the gas chromatography-mass spectrometry detection system for qualitative and quantitative analysis, realizing real-time and accurate analysis of the content information of various components in the pyrolysis tar, such as benzene, toluene, xylene, naphthalene, oleic acid amide, etc. Concentration, real-time detection of material composition and content in sludge pyrolysis gasification tar.
附图说明Description of drawings
图1为污泥热解反应平台和焦油产物实时检测装置示意图。Figure 1 is a schematic diagram of a sludge pyrolysis reaction platform and a real-time detection device for tar products.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
下述实施例中所使用的实验方法如无特殊说明均为常规方法。所用材料、试剂、方法和仪器,未经特殊说明,均为本领域常规材料、试剂、方法和仪器,本领域技术人员均可通过商业渠道获得。The experimental methods used in the following examples are conventional methods unless otherwise specified. The materials, reagents, methods and instruments used are all conventional materials, reagents, methods and instruments in this field unless otherwise specified, and those skilled in the art can obtain them through commercial channels.
实施例1:Example 1:
催化剂的制备方法为:The preparation method of catalyst is:
(1)将3.464g硝酸镧、0.4233g硝酸锶和3.751g硝酸铝放入烧杯中混合溶解于去离子水中,向体系中加入8.406g柠檬酸和3.34mL乙二醇搅拌直至完全溶解,向体系内放入转子并在磁力搅拌器作用下搅拌12h后,在85℃烘箱中干燥12h,得到钙钛矿型氧化物前驱体。将前驱体研磨置于石英舟中,在900℃下煅烧4h即可得到钙钛矿型氧化物载体粉末。(1) Put 3.464g of lanthanum nitrate, 0.4233g of strontium nitrate and 3.751g of aluminum nitrate into a beaker, mix and dissolve them in deionized water, add 8.406g of citric acid and 3.34mL of ethylene glycol into the system and stir until completely dissolved, and add Put a rotor inside and stir for 12 hours under the action of a magnetic stirrer, and then dry in an oven at 85° C. for 12 hours to obtain a perovskite oxide precursor. The precursor was ground and placed in a quartz boat, and calcined at 900°C for 4 hours to obtain the perovskite oxide carrier powder.
(2)将0.7907g硝酸镍、0.3288g硝酸钴溶解于水中,随后加入1.618g柠檬酸搅拌至完全溶解后,向体系内加入步骤一制备好的钙钛矿氧化物载体粉末1.5g,向体系内放入转子并在磁力搅拌器作用下搅拌12h后,在85℃烘箱中干燥12h,得到新型催化剂前驱体。将前驱体研磨置于石英舟中,在800℃ 下煅烧4h即可得到新型催化剂粉末。将新型催化剂粉末研磨至60~100目备用。(2) Dissolve 0.7907g nickel nitrate and 0.3288g cobalt nitrate in water, then add 1.618g citric acid and stir until completely dissolved, then add 1.5g of perovskite oxide carrier powder prepared in step 1 to the system, Put a rotor inside and stir for 12 hours under the action of a magnetic stirrer, and then dry in an oven at 85° C. for 12 hours to obtain a novel catalyst precursor. The precursor was ground and placed in a quartz boat, and calcined at 800°C for 4 hours to obtain the new catalyst powder. Grind the new catalyst powder to 60-100 mesh for later use.
将制得的催化剂用于污泥热解焦油高效催化裂解中,具体实验装置如图1所示,包括两段式固定床反应器1、温控装置2、供气系统3、标准物质进样口4、两段式反应加热炉5、烟尘过滤器7、气体干燥器8、气体保温池9、采样阀10、在线气相色谱-质谱检测系统11、载气系统12、抽气泵13、计算机14、冷凝和吸收系统15、气体流量计16和气体收集袋17,其中两段式固定床反应器1的炉膛材料为多晶氧化铝耐火材料,最大温度可达1200℃,加热炉中放置规格为全长750mm,管径30mm的两段式石英管,可以承受1200℃的高温使用,供气系统3由N 2气瓶、氢气发生器、气体流速控制器和气体通路组成,N 2气瓶中N 2体积纯度99.9%以上,氢气发生器的H 2产生速率最高为500mL/min,H 2体积纯度99.9%以上,气体流速控制器控制气体流速在0~500mL/min中变化,烟尘过滤器7主要使用陶瓷膜物理过滤的方法,气体干燥器8为放置氯化钙或变色硅胶的U型管,气体保温池9的作用是对热解焦油进行保温,使热解焦油维持在不低于300℃的温度下(保持300~400℃),冷凝和吸收系统15由两级冰水浴正己烷组成,气体流量计16可以测量不凝气实时流量并计算累计流量,最终产生的不凝气通过气体收集袋17收集起来待用。 The prepared catalyst is used in the high-efficiency catalytic cracking of sludge pyrolysis tar. The specific experimental device is shown in Figure 1, including a two-stage fixed-bed reactor 1, a temperature control device 2, a gas supply system 3, and standard substance injection Port 4, two-stage reaction heating furnace 5, smoke filter 7, gas dryer 8, gas holding tank 9, sampling valve 10, online gas chromatography-mass spectrometry detection system 11, carrier gas system 12, air pump 13, computer 14 , condensation and absorption system 15, gas flow meter 16 and gas collection bag 17, wherein the furnace material of the two-stage fixed bed reactor 1 is polycrystalline alumina refractory material, the maximum temperature can reach 1200 ° C, and the specification for placing in the heating furnace is The two-stage quartz tube with a total length of 750mm and a diameter of 30mm can withstand high temperature of 1200°C. The gas supply system 3 is composed of N2 gas cylinder, hydrogen generator, gas flow rate controller and gas passage. The volume purity of N2 is above 99.9%, the H2 production rate of the hydrogen generator is up to 500mL/min, the volume purity of H2 is above 99.9%, the gas flow rate controller controls the gas flow rate to change from 0 to 500mL/min, and the smoke filter is 7 Mainly use the method of ceramic membrane physical filtration, the gas dryer 8 is a U-shaped tube for placing calcium chloride or color-changing silica gel, and the function of the gas holding tank 9 is to keep the pyrolysis tar at a temperature of not less than 300 At a temperature of ℃ (maintained at 300-400 ℃), the condensation and absorption system 15 is composed of two-stage ice-water bath n-hexane, and the gas flowmeter 16 can measure the real-time flow of non-condensable gas and calculate the cumulative flow, and the final non-condensable gas passes through the gas The collection bag 17 is collected for use.
工作时将污泥焦油和催化剂分别放置于石英固定床反应器1的上段的石英砂垫片6上和下段的石英砂垫片6上,调节温控装置2和供气系统3,将预留的标准物质进样口4封闭,开启气相色谱-质谱联用的载气系统12,开启两段式反应加热炉5,污泥焦油在两段式热解反应平台加热气化,经过下段石英砂垫片6上的催化剂催化裂解作用后生成热解焦油,样气经过烟尘过滤器7过滤固体颗粒,然后经过气体干燥器8去除水蒸气并通过气体保温池9保持热解焦油温度为300℃,然后开启气相色谱-质谱气体检测采样阀10,抽气泵 13,部分气体样品进入在线气相色谱-质谱检测系统11,热解焦油在气相色谱-质谱检测系统11中被色谱柱分离并产生不同强度的峰度信号,并在质谱中得到气体组分信息,在计算机14中显示出热解焦油的实时组分和含量数据。其余热解焦油经过两级冰水浴正己烷吸收系统15,收集其中的焦油组分,气体流量计16和气体收集袋17储存热解焦油中的不凝气。During work, the sludge tar and the catalyst are respectively placed on the quartz sand gasket 6 of the upper section of the quartz fixed bed reactor 1 and on the quartz sand gasket 6 of the lower section, and the temperature control device 2 and the gas supply system 3 are adjusted, and the reserved The standard substance inlet 4 of the standard substance is closed, the carrier gas system 12 of gas chromatography-mass spectrometry is opened, and the two-stage reaction heating furnace 5 is opened, and the sludge tar is heated and gasified on the two-stage pyrolysis reaction platform, and passed through the lower section of quartz sand The catalyst on the gasket 6 catalyzes cracking to generate pyrolysis tar. The sample gas passes through the soot filter 7 to filter solid particles, and then passes through the gas dryer 8 to remove water vapor. The temperature of the pyrolysis tar is kept at 300°C through the gas holding tank 9. Then open the gas chromatography-mass spectrometry gas detection sampling valve 10, air pump 13, part of the gas sample enters the online gas chromatography-mass spectrometry detection system 11, and the pyrolysis tar is separated by the chromatographic column in the gas chromatography-mass spectrometry detection system 11 and produces different intensities kurtosis signal, and the gas composition information is obtained in the mass spectrum, and the real-time composition and content data of the pyrolysis tar are displayed in the computer 14 . The remaining pyrolysis tar passes through a two-stage ice-water bath n-hexane absorption system 15 to collect tar components therein, and the gas flow meter 16 and gas collection bag 17 store the non-condensable gas in the pyrolysis tar.
检测体系实时检测热解焦油的方法:Method for real-time detection of pyrolysis tar by detection system:
首先,对热解焦油组分进行成分解析,得到焦油中含量比较高的物质,包括苯、甲苯、二甲苯、萘、油酸酰胺等物质,以及上述几种物质在焦油中的质量分数,并储存在计算机系统中。Firstly, the components of the pyrolysis tar were analyzed to obtain the substances with relatively high content in the tar, including benzene, toluene, xylene, naphthalene, oleic acid amide and other substances, as well as the mass fraction of the above-mentioned substances in the tar, and stored in a computer system.
然后,将热解焦油输入污泥热解系统中,根据质谱图判别焦油中物质组成,通过与标准物质的峰面积进行对比得到对应化合物的浓度,通过已标定的化合物浓度确定焦油气体的浓度。Then, the pyrolysis tar is input into the sludge pyrolysis system, and the material composition in the tar is judged according to the mass spectrum. The concentration of the corresponding compound is obtained by comparing the peak area of the standard substance, and the concentration of the tar gas is determined by the concentration of the calibrated compound.
本实施例以甲苯气体为例进行说明,将不同浓度标准甲苯气体样品通过反应器进入检测系统,输出对应的特征谱线,通过每一组甲苯标准物质的峰面积与甲苯的浓度对应做出甲苯的标准曲线函数。甲苯标准峰面积与对应的甲苯的浓度数据见下表1;In this embodiment, toluene gas is taken as an example for illustration. Standard toluene gas samples with different concentrations enter the detection system through the reactor, and the corresponding characteristic spectral lines are output. The peak area of each group of toluene standard substances corresponds to the concentration of toluene to produce toluene standard curve function. The toluene standard peak area and the corresponding toluene concentration data are shown in Table 1 below;
甲苯的浓度(体积百分数%)Concentration of toluene (volume percent %) 对应特征谱线的峰面积The peak area corresponding to the characteristic line
0.20.2 6.707356.70735
0.40.4 15.3675215.36752
0.80.8 29.0283229.02832
22 73.114473.1144
44 135.02573135.02573
根据表1中的数据,通过数据拟合得到甲苯的浓度x与对应的甲苯的标准峰面积y的函数为y=33.714x+1.9521。According to the data in Table 1, the function of the concentration x of toluene and the corresponding standard peak area y of toluene obtained through data fitting is y=33.714x+1.9521.
然后,将待检测气体输入检测系统中,通过对比上述特征谱线与甲苯的标准特征谱线的保留时间,上述特征谱线中存在与甲苯的标准特征谱线保留时间相同的谱峰,因此可以确定待检测气体中含有甲苯。再根据该特征谱线 的峰面积,通过甲苯标准曲线函数确定甲苯的浓度。Then, the gas to be detected is input into the detection system, and by comparing the retention time of the standard characteristic line of the above-mentioned characteristic line and toluene, there is a spectral peak identical with the retention time of the standard characteristic line of toluene in the above-mentioned characteristic line, so it can be Make sure that the gas to be detected contains toluene. According to the peak area of the characteristic spectral line, the concentration of toluene is determined by the toluene standard curve function.
以含有甲苯实际浓度为0.510%(体积分数)的待检测气体验证上述检测方法,当待检测气体输入检测系统中时,可以得到一组峰面积为18.74167的甲苯的特征谱线,根据甲苯的浓度x与对应的甲苯的标准特征谱线的峰面积y的函数为y=33.714x+1.9521,得到的甲苯的浓度为0.498%。可见,依据本发明实施例中的方法,相对误差为2.4%It is 0.510% (volume fraction) to verify the above-mentioned detection method with the gas to be detected that contains the actual concentration of toluene, when the gas to be detected is input in the detection system, can obtain a group of peak area and be the characteristic line of toluene of 18.74167, according to the concentration of toluene The function of x and the corresponding peak area y of the standard characteristic line of toluene is y=33.714x+1.9521, and the obtained toluene concentration is 0.498%. It can be seen that according to the method in the embodiment of the present invention, the relative error is 2.4%
以含有甲苯实际浓度为1.020%的待检测气体验证上述方法当待检测气体输入检测系统中时,可以得到一组峰面积为35.02553的甲苯的特征谱线,根据甲苯的浓度x与对应的甲苯的标准特征谱线的峰面积y的函数为y=33.714x+1.9521,得到的甲苯的浓度为0.981%。可见,依据本发明实施例中的方法,相对误差为4.0%。The above method is verified by the gas to be detected with an actual concentration of 1.020% toluene. When the gas to be detected is input into the detection system, a group of characteristic lines of toluene with a peak area of 35.02553 can be obtained. According to the concentration x of toluene and the corresponding toluene The function of the peak area y of the standard characteristic line is y=33.714x+1.9521, and the concentration of toluene obtained is 0.981%. It can be seen that according to the method in the embodiment of the present invention, the relative error is 4.0%.
以含有甲苯实际浓度为2.040%的待检测气体验证上述检测方法,当待检测气体输入检测系统中时,可以得到一组峰面积为73.42578的甲苯的特征谱线,根据甲苯的浓度x与对应的甲苯的标准特征谱线的峰面积y的函数为y=33.714x+1.9521,得到的甲苯的浓度为2.120%。可见,依据本发明实施例中的方法,相对误差为3.7%。The above detection method is verified by the gas to be detected with an actual concentration of 2.040% toluene. When the gas to be detected is input into the detection system, a group of characteristic lines of toluene with a peak area of 73.42578 can be obtained. According to the concentration x of toluene and the corresponding The function of the peak area y of the standard characteristic line of toluene is y=33.714x+1.9521, and the concentration of the obtained toluene is 2.120%. It can be seen that according to the method in the embodiment of the present invention, the relative error is 3.7%.
通过以上结果可知,按照本发明实施例提供的检测方法测得的甲苯浓度与待检测气体中的甲苯浓度的误差在5%以下,测量结果较准确。From the above results, it can be seen that the error between the toluene concentration measured according to the detection method provided by the embodiment of the present invention and the toluene concentration in the gas to be detected is less than 5%, and the measurement result is relatively accurate.
本实施例催化裂解前取热解焦油样品,通过GC/MS对污泥热解焦油进行成分解析,比较热解焦油中甲苯浓度和催化反应前后焦油产生的总质量,得出污泥热解焦油中甲苯的质量分数为15%。In this example, the pyrolysis tar sample was taken before catalytic cracking, and the composition of the sludge pyrolysis tar was analyzed by GC/MS. The concentration of toluene in the pyrolysis tar was compared with the total mass of tar produced before and after the catalytic reaction, and the sludge pyrolysis tar was obtained. The mass fraction of toluene in the medium is 15%.
本实施例催化热解反应工作过程如下:The working process of the present embodiment catalytic pyrolysis reaction is as follows:
将0.8g污泥热解焦油加入到两段式固定床反应器1的上管段,0.8g钙钛矿型氧化物催化剂加入下管段,开启两段式反应加热炉5以30℃/min升温速率将下管段温度提升至700℃,使石英砂垫片6上的污泥焦油气化,控制上管 段以30℃/min的升温速率上升至300℃,然后调节气体流速控制器3以100mL/min的流速向体系内通入H 2,持续30min后停止通入H 2,开始向体系内以500mL/min的流速通入N 2,持续5min,将N 2通入速率切换至100mL/min,将浓度为3.250%(体积分数)甲苯通过甲苯进料口加入到系统中,甲苯在上管段气化后随载气进入盛有催化剂下管段,污泥焦油催化热解反应启动。 Add 0.8g of sludge pyrolysis tar to the upper pipe section of the two-stage fixed-bed reactor 1, add 0.8g of perovskite-type oxide catalyst to the lower pipe section, and start the two-stage reaction heating furnace 5 at a heating rate of 30°C/min Raise the temperature of the lower pipe section to 700°C to gasify the sludge tar on the quartz sand gasket 6, control the temperature rise rate of the upper pipe section to 300°C at a rate of 30°C/min, and then adjust the gas flow rate controller 3 to 100mL/min Feed H 2 into the system at a flow rate of 30 minutes, stop feeding H 2 , start feeding N 2 into the system at a flow rate of 500 mL/min for 5 min, and switch the N 2 feeding rate to 100 mL/min. Concentration of 3.250% (volume fraction) toluene is added into the system through the toluene feed port, and after the toluene is gasified in the upper pipe section, it enters the lower pipe section containing the catalyst with the carrier gas, and the sludge tar catalytic pyrolysis reaction starts.
打开采样阀10,打开抽气泵13,热解焦油进入焦油实时检测装置,在计算机端输出热解焦油中甲苯的特征谱线计算甲苯浓度,得到甲苯的浓度数据为0.423vol%,表明反应系统对甲苯的去除率高达87%。最后,已知热解焦油中甲苯的含量约占焦油的15%,因此根据测得的甲苯含量除以0.15即可得出待检测气体中焦油的浓度。Open the sampling valve 10, open the air pump 13, the pyrolysis tar enters the tar real-time detection device, outputs the characteristic spectrum line of toluene in the pyrolysis tar at the computer end to calculate the toluene concentration, and obtains the concentration data of toluene to be 0.423vol%, shows that the reaction system is right The removal rate of toluene is as high as 87%. Finally, it is known that the content of toluene in pyrolysis tar accounts for about 15% of the tar, so the concentration of tar in the gas to be detected can be obtained by dividing the measured toluene content by 0.15.
以上所述仅为本发明的较佳实施例而已,鉴于本发明所属领域的技术人员可以对上述实施方式进行适当的变更和修改,因此,本发明并不局限于上面所述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围之内。The above description is only a preferred embodiment of the present invention, in view of those skilled in the art of the present invention can make appropriate changes and modifications to the above implementation, therefore, the present invention is not limited to the specific implementation described above, Some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,该方法包括以下步骤:A method for preparing a catalyst for efficient catalytic cracking of sludge pyrolysis tar, characterized in that the method comprises the following steps:
    步骤1,采用溶胶凝胶法制备钙钛矿型氧化物载体;Step 1, using a sol-gel method to prepare a perovskite-type oxide carrier;
    步骤2,采用溶胶凝胶法在钙钛矿型氧化物载体上负载镍钴二元金属,即得用于污泥热解焦油高效催化裂解的催化剂。In step 2, a nickel-cobalt binary metal is supported on a perovskite oxide carrier by using a sol-gel method to obtain a catalyst for efficient catalytic cracking of sludge pyrolysis tar.
  2. 根据权利要求1所述的一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,所述的步骤1的操作过程如下:A kind of preparation method for the catalyst of sludge pyrolysis tar efficient catalytic cracking according to claim 1, it is characterized in that, the operation process of described step 1 is as follows:
    将硝酸镧、硝酸锶和硝酸铝混合均匀后,加入柠檬酸和乙二醇形成钙钛矿型氧化物前驱体,干燥后研磨,然后煅烧形成钙钛矿型氧化物载体。After mixing lanthanum nitrate, strontium nitrate and aluminum nitrate evenly, adding citric acid and ethylene glycol to form a perovskite oxide precursor, drying, grinding, and then calcining to form a perovskite oxide carrier.
  3. 根据权利要求2所述的一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,所述的步骤1中硝酸镧、硝酸锶和硝酸铝的质量比为(8.08~10.39):(0.57~1.69):10;所述的步骤1中硝酸镧、硝酸锶和硝酸铝的总摩尔量与柠檬酸的摩尔量和乙二醇的摩尔量的比为1:2:(1~3)。A kind of preparation method for the catalyst of sludge pyrolysis tar efficient catalytic cracking according to claim 2, it is characterized in that, in described step 1, the mass ratio of lanthanum nitrate, strontium nitrate and aluminum nitrate is (8.08~ 10.39): (0.57~1.69): 10; the ratio of the total molar weight of lanthanum nitrate, strontium nitrate and aluminum nitrate to the molar weight of citric acid and the molar weight of ethylene glycol in the step 1 is 1:2:( 1~3).
  4. 根据权利要求2所述的一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,所述的步骤1中干燥处理条件为:温度85℃,时间为12h;所述的步骤1中煅烧处理条件为:温度900℃,时间为4h。A method for preparing a catalyst for efficient catalytic cracking of sludge pyrolysis tar according to claim 2, wherein the drying treatment conditions in the step 1 are: temperature 85°C, time 12h; The calcination treatment conditions in step 1 are: temperature 900°C, time 4h.
  5. 根据权利要求1所述的一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,所述的步骤2的操作过程如下:A kind of preparation method for the catalyst of sludge pyrolysis tar efficient catalytic cracking according to claim 1, it is characterized in that, the operation process of described step 2 is as follows:
    将步骤1制备的钙钛矿型氧化物载体、硝酸镍和硝酸钴混合均匀后,加入柠檬酸和乙二醇形成钙钛矿型氧化物前驱体,干燥后研磨,然后煅烧形成催化剂。After uniformly mixing the perovskite oxide carrier, nickel nitrate and cobalt nitrate prepared in step 1, adding citric acid and ethylene glycol to form a perovskite oxide precursor, drying, grinding, and then calcining to form a catalyst.
  6. 根据权利要求5所述的一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,所述的步骤2中硝酸镍、硝酸钴和钙钛矿型氧化物前驱体的质量比为(3.16~6.33):(1.09~3.29):10;所述的硝酸镍、硝 酸钴和钙钛矿型氧化物前驱体的总摩尔量与柠檬酸的摩尔量和乙二醇的摩尔量的比为1:2:(1~3)。A kind of preparation method for the catalyst of sludge pyrolysis tar efficient catalytic cracking according to claim 5, it is characterized in that, in described step 2, nickel nitrate, cobalt nitrate and perovskite type oxide precursor The mass ratio is (3.16-6.33): (1.09-3.29): 10; the total molar weight of nickel nitrate, cobalt nitrate and perovskite-type oxide precursor, the molar weight of citric acid and the molar weight of ethylene glycol The ratio of quantity is 1:2:(1~3).
  7. 根据权利要求5所述的一种用于污泥热解焦油高效催化裂解的催化剂的制备方法,其特征在于,所述的步骤2中干燥处理条件为:温度85℃,时间为12h;所述的步骤2中煅烧处理条件为:温度900℃,时间为4~6h。A method for preparing a catalyst for efficient catalytic cracking of sludge pyrolysis tar according to claim 5, wherein the drying treatment conditions in the step 2 are: temperature 85°C, time 12h; The calcination treatment conditions in the step 2 are as follows: the temperature is 900° C., and the time is 4-6 hours.
  8. 一种权利要求1所述的催化剂用于污泥热解焦油高效催化裂解的方法,其特征在于,该方法包括以下步骤:A method for the high-efficiency catalytic cracking of sludge pyrolysis tar, wherein the catalyst according to claim 1 is characterized in that the method comprises the following steps:
    步骤一,将污泥热解焦油和钙钛矿型氧化物催化剂混合在700℃~800℃下进行催化裂解反应生成裂解气;Step 1, mixing sludge pyrolysis tar and perovskite-type oxide catalyst at 700°C to 800°C for catalytic cracking reaction to generate cracked gas;
    步骤二,将步骤一生成的裂解气通入热解焦油实时检测系统中,对热解焦油的组分和含量进行实时检测和分析。In step two, the pyrolysis gas generated in step one is fed into the pyrolysis tar real-time detection system, and the components and contents of the pyrolysis tar are detected and analyzed in real time.
  9. 根据权利要求8所述的催化剂用于污泥热解焦油高效催化裂解的方法,其特征在于,所述的步骤一的具体操作过程为:The catalyst according to claim 8 is used for the method of efficient catalytic cracking of sludge pyrolysis tar, characterized in that, the specific operation process of the described step 1 is:
    将污泥热解焦油加入到两段式固定床反应器的上管段,将钙钛矿型氧化物催化剂加入到下管段,然后以30℃/min升温速率将下管段温度提升至700℃,然后向体系内以100mL/min的流速通入H 2,持续30min后停止通入H 2,向体系内通入以500mL/min的流速通入N 2,持续5min,最后将N 2通入速率切换至100mL/min,并控制上管段以30℃/min的升温速率升温至300℃,将污泥焦油气化,进行催化裂解反应生成裂解气。 The sludge pyrolysis tar is added to the upper pipe section of the two-stage fixed-bed reactor, the perovskite oxide catalyst is added to the lower pipe section, and then the temperature of the lower pipe section is raised to 700°C at a heating rate of 30°C/min, and then Feed H 2 into the system at a flow rate of 100mL/min, stop feeding H 2 after 30min, feed N 2 into the system at a flow rate of 500mL/min, continue 5min, and finally switch the feeding rate of N 2 to 100mL/min, and control the upper pipe section to raise the temperature to 300°C at a rate of 30°C/min to gasify the sludge tar and carry out catalytic cracking reaction to generate cracked gas.
  10. 根据权利要求8所述的催化剂用于污泥热解焦油高效催化裂解的方法,其特征在于,所述的步骤二的热解焦油实时检测系统包括烟尘过滤器、干燥器、气体保温池、GC-MS检测体系、热解焦油冷凝系统和气体收集系统,两段式固定床反应器生成的裂解气依次经过烟尘过滤器、干燥器和气体保温池处理后,利用阀门控制,部分进入GC-MS检测体系,另一部分经过热解焦油冷凝系统后通过气体收集系统收集。The catalyst according to claim 8 is used for the method of high-efficiency catalytic cracking of sludge pyrolysis tar, it is characterized in that, the pyrolysis tar real-time detection system of described step 2 comprises soot filter, drier, gas holding tank, GC -MS detection system, pyrolysis tar condensation system and gas collection system, the pyrolysis gas generated by the two-stage fixed bed reactor is sequentially processed through the soot filter, dryer and gas holding tank, and part of it enters the GC-MS through valve control The detection system, and the other part is collected through the gas collection system after passing through the pyrolysis tar condensation system.
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