WO2023116387A1 - Emergency apparatus for operation machinery, and fire-fighting truck - Google Patents

Emergency apparatus for operation machinery, and fire-fighting truck Download PDF

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Publication number
WO2023116387A1
WO2023116387A1 PCT/CN2022/136056 CN2022136056W WO2023116387A1 WO 2023116387 A1 WO2023116387 A1 WO 2023116387A1 CN 2022136056 W CN2022136056 W CN 2022136056W WO 2023116387 A1 WO2023116387 A1 WO 2023116387A1
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WO
WIPO (PCT)
Prior art keywords
emergency
power supply
main controller
target element
emergency power
Prior art date
Application number
PCT/CN2022/136056
Other languages
French (fr)
Chinese (zh)
Inventor
王肖
胡磊
谢世聪
Original Assignee
三一汽车制造有限公司
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Application filed by 三一汽车制造有限公司 filed Critical 三一汽车制造有限公司
Publication of WO2023116387A1 publication Critical patent/WO2023116387A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C37/00Control of fire-fighting equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • F15B20/002Electrical failure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08Servomotor systems incorporating electrically operated control means
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • H02J9/068Electronic means for switching from one power supply to another power supply, e.g. to avoid parallel connection
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • H02J9/08Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems requiring starting of a prime-mover

Definitions

  • the application relates to the field of machinery, in particular to an emergency device for a working machine and a fire truck.
  • the backup emergency system is a standard configuration. Taking a fire truck as an example, the switch and reversing of the control valves of each component are controlled by electrical signals during normal operation; but when the fire truck falls into a state of no power or power, it needs to be activated emergency system.
  • control valves of the related components of each component are distributed, the range of movement during manual emergency operation is large and it takes a long time.
  • manual operation position of each control valve is not good, and there may be safety hazards such as crawling and stepping into the air.
  • This application provides an emergency device for a working machine and a working machine, which is used to solve the problem that once the working machine falls into a state of no power and no power in the prior art, the electric control system will fail to Defects in emergency operations to effectively improve the operating efficiency of the emergency system of the operating machinery.
  • the present application provides an emergency device for a working machine, including: an emergency power supply extension interface and a signal control device; after the electrical connection between the emergency power supply expansion interface and the emergency power supply is established, the emergency power supply is connected to the The electric control circuit supplies power to the main controller and the emergency switching valve of the working machine; the main controller receives the driving signal sent by the signal control device to the target element in the working machine; the main controller responds to the The drive signal is used to control the action state of the control valve supplying power to the target element, and to control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element.
  • the emergency power supply includes a first-type emergency power supply and a second-type emergency power supply; when different types of emergency power supplies are connected to the emergency power supply expansion interface, the main controller controls Powering different groups of target components.
  • the target element includes at least one of the following groups: a default power supply element group, an optional power supply element group, and a default non-power supply element group; the default power supply element group, Including: at least one of top-mounted actuators or bottom-mounted actuators; the optional power supply element group includes: at least one of signal feedback elements, warning elements or lighting elements; the default non-power supply element group includes : At least one of other components on the working machine except the default power supply component group and the optional power supply component group.
  • the first type of emergency power supply includes: one of a backup battery or a battery pack;
  • the second type of emergency power supply includes: one of a commercial power supply or a generator
  • the emergency power supply expansion interface includes at least one of a backup battery sub-interface, a city electronics interface, a generator sub-interface or a battery pack sub-interface.
  • the main controller responds to the drive signal to control the control valve that supplies power to the target element and control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including:
  • the main controller responds to the drive signal, controls the control valve supplying power to the target element to close, and controls the action of the emergency switching valve to conduct the power supply of the target element.
  • Hydraulic oil circuit
  • the main controller does not perform any action in response to the driving signal.
  • the main controller responds to the drive signal to control the control valve that supplies power to the target element and control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including:
  • the main controller responds to the drive signal, controls the control valve that supplies power to the target component to close, and controls the emergency
  • the switching valve acts to conduct the hydraulic oil circuit of the target element
  • the main controller responds to the driving signal without performing any action.
  • the signal control device is a remote control device; the remote control device is connected to the main controller through communication.
  • the signal control device is a vehicle-mounted central control panel; the vehicle-mounted central control panel communicates with the main controller; After the electrical connection of the power supply, the emergency power supply supplies power to the vehicle central control panel.
  • the working machine is a fire engine
  • the body-mounted actuator includes: at least one of a boom, a ladder, or a fire-fighting workbench.
  • the bottom-mounted actuator includes: a telescopic actuator for outriggers.
  • the present application also provides a fire truck, including: a fire truck body, and any one of the above-mentioned emergency devices for working machinery.
  • the operating machinery emergency device and fire truck provided by this application can use the emergency power expansion interface to connect the external emergency power supply to the electric control circuit of the operating machinery, which can realize the electronic control of some key fire-fighting components in an emergency state, and the user can pass
  • the signal control device performs emergency operations, thereby effectively simplifying the operation process, shortening the emergency time, and avoiding operational risks.
  • Fig. 1 is a structural schematic diagram of an emergency device for a working machine provided by the present application
  • Fig. 2 is a schematic diagram of the work flow of the operating machinery emergency device provided in the present application in the energy-saving mode;
  • Fig. 3 is a schematic diagram of the work flow of the emergency device of the working machine provided by the present application in the flexible mode.
  • connection should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components.
  • Fig. 1 is a structural schematic diagram of the emergency device of the operating machinery provided by the application, as shown in Fig. 1, mainly including but not limited to: emergency power supply extension interface and signal control device, wherein:
  • the emergency power supply is connected to the electric control circuit of the working machine to supply power for the main controller and the emergency switching valve of the working machine;
  • the main controller receives the driving signal for the target element in the working machine sent by the signal control device;
  • the main controller controls the action state of the control valve supplying power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element.
  • the emergency device for working machines provided in this application is mainly applicable to pure electric working machines, that is, vehicles powered by on-board batteries or on-board battery packs to perform related work tasks.
  • the emergency device for the working machine provided by this application can use the emergency power supply as the backup power supply of the working machine if the operator finds that the working machine is in a state of no electricity or power during the process of performing the work task. It is connected to the emergency power extension interface of the emergency device of the working machine, so as to make the electrical connection between the emergency power supply and the emergency power extension interface.
  • the types of output ports of different types of emergency power sources will be different.
  • the emergency power source is a storage battery
  • the output port of the storage battery outputs DC power;
  • the output port outputs alternating current, which needs to be converted into direct current first. Therefore, the emergency device for working machinery provided by this application sets the emergency power extension interface as an integration of multiple sub-interfaces of different types according to the possible types of emergency power sources connected, so that it can match different types of emergency power sources.
  • the emergency device for operating machinery corresponds to different types of emergency power sources, and the corresponding sub-interfaces are provided with DC converters and /or a voltage regulating transformer, to cooperate with the conversion of the power input by each sub-interface, so as to meet the power supply requirements of various components related to the operation of the emergency system of the working machine.
  • the emergency power supply is connected to the electric control circuit of the working machine itself, so as to use the emergency power supply as the main controller of the working machine and Emergency switching valve and other power supply.
  • the emergency switching valve is used to communicate with the oil passage corresponding to the target element when performing the operation on the target element, so that the main control can control the control of the target element after receiving the driving signal of the target element sent by the user through the signal control device.
  • the valve acts, and at the same time, since the oil circuit corresponding to the target element is in the passage, it can respond to the action of the control valve and perform the corresponding operation.
  • the operator connects the output port of the backup battery to the emergency power expansion interface, so that the backup battery is connected to the electric control circuit of the operating machine, and the operating machine
  • the main controller and emergency switching valve are powered to start emergency operation.
  • the operator can send a driving signal to the main control through the signal control device to retract the boom.
  • the main controller After receiving the driving signal, the main controller first controls the switching action of the emergency switching valve so that the oil circuit related to the action of retracting the boom is conducted, and then controls the action of the control valve corresponding to the action of retracting the boom to control
  • the forward and reverse direction of the oil pump is used to drive the oil pump until the task of retracting the boom is completed.
  • the main controller determines the action state of the control valve that supplies power to the target element, which may include: according to the type of emergency power supply connected , and combined with the action authority of the target element, determine the action state of the control valve of the target element, such as controlling the control valve to switch, also including maintaining the control valve inactive.
  • the controller can control the conduction direction of the emergency switching valve according to the action state of the control valve of the target element.
  • the connected emergency power supply is a backup battery
  • some components need to be turned off, such as signal feedback components (various sensors, etc.).
  • the main controller responds to the driving signal and does not execute the control valve action for supplying power to the signal feedback element, that is, the backup battery is not used to supply power to the signal feedback element.
  • the state of the emergency switching valve is not adjusted.
  • the operating machine involved in the present application may be any construction machine or transport vehicle such as an excavator, a transport vehicle, a paver, or a fire engine, which is not specifically limited in this application.
  • the operating machinery emergency device provided by this application can use the emergency power expansion interface to connect the external emergency power supply to the electric control circuit of the operating machinery, which can realize the electronic control of some key fire-fighting components in an emergency state, and the user can control the device through the signal Carry out emergency operations, thereby effectively simplifying the operation process, shortening the emergency time, and avoiding operational risks.
  • the emergency power supply includes a first-type emergency power supply and a second-type emergency power supply; when different types of emergency power supplies are connected to the emergency power supply extension interface, the main The controller controls the powering of different groups of target elements.
  • the first type of emergency power supply may include: one of backup batteries or battery packs; the second type of emergency power supply may include: one of commercial power or generators; correspondingly, the The emergency power extension interface includes at least one of the backup battery sub-interface, the city electronics interface, the generator sub-interface or the battery pack sub-interface.
  • the emergency power supply expansion interface provided by this application can include multiple sub-interfaces, such as: backup battery sub-interface, city electronics interface, generator sub-interface or battery pack sub-interface, to meet the needs of operators according to actual scenarios. Access to emergency power options.
  • the emergency power supply can be divided into two categories according to the power supply continuity ability, the backup battery or battery pack with weak power supply continuity ability is divided into the first category of emergency power supply, and the mains power supply or generator with strong power supply continuity ability is divided into the second category Emergency Power Supply.
  • the controller of the working machine can flexibly select the working mode of the emergency system according to the connection established between the emergency power extension interface and the emergency power supply.
  • the main controller determines that the emergency system’s working mode is the flexible mode according to the connection status of the emergency power expansion interface; After being connected to the backup battery sub-interface of the emergency power expansion interface, the main controller determines that the working mode of the emergency system is the energy-saving mode according to the connection status of the emergency power expansion interface.
  • some elements such as lighting elements are allowed to be powered, while in the energy-saving mode, in order to ensure the normal operation of some key elements, the lighting elements are not allowed to be powered to save power.
  • the operating machinery emergency device provided by this application is equipped with an emergency power expansion interface that can adapt to the access of different types of emergency power sources, and can switch to different emergency working modes according to the continuous power supply capacity of the connected emergency power source. Ensure the execution of emergency work of the operating machinery to the greatest extent.
  • the target component is one of the default power supply component group, the optional power supply component group or the default non-power supply component group;
  • the default power supply component group includes: At least one of the top-mounted actuator or the bottom-mounted actuator;
  • the optional power supply element group includes: at least one of signal feedback elements, warning elements or lighting elements;
  • the default non-power supply element group includes: the At least one of other components on the working machine except the default power supply component group and the optional power supply component group.
  • the operating machinery emergency devices provided in this application are divided into three categories according to the degree of necessity for the relevant components involved in the emergency work of the operating machinery to be implemented in emergency work.
  • the default power supply component group refers to the components that must perform actions in emergency work
  • the default non-power supply component group refers to components that cannot be executed in emergency work
  • the optional power supply component group refers to components that can be The continuous power supply capability of the connected emergency power supply is used to select whether to perform actions.
  • Fig. 2 is a schematic diagram of the work flow of the emergency device of the operating machinery provided by the application in the energy-saving mode.
  • the main controller responds to the drive signal, controls the action state of the control valve that supplies power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including :
  • the main controller responds to the drive signal, controls the control valve supplying power to the target element to close, and controls the action of the emergency switching valve to conduct the power supply of the target element.
  • Hydraulic oil circuit
  • the main controller does not perform any action in response to the driving signal.
  • the working mode of the system is energy-saving mode, at this time the main power pump will be turned off.
  • the main controller will respond to this driving instruction and control the action of the control valve related to the target element, and at the same time The action of the emergency switching valve is controlled to conduct the hydraulic oil circuit of the target element, and at this time, the target element will perform a corresponding action.
  • the target component is a bodywork actuator, such as boom, ladder, workbench, etc., it will perform corresponding actions to retract the above bodywork actuator.
  • the main controller responds to this As a result of the drive command, no action is performed.
  • Fig. 3 is a schematic diagram of the working process of the emergency device of the operating machinery provided by the application in the flexible mode.
  • the electrical connection between the emergency power supply extension interface and the second type of emergency power supply is established Afterwards, the main controller responds to the driving signal, controls the action state of the control valve that supplies power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically include:
  • the main controller responds to the driving signal, controls the control valve that supplies power to the target component to close, and controls the emergency
  • the switching valve acts to conduct the hydraulic oil circuit of the target element
  • the main controller responds to the driving signal without performing any action.
  • the operating machine falls into a state of no electricity and no power
  • the second type of emergency power supply such as mains power or a generator with weak continuous power supply capability
  • the default emergency The operating mode of the system is flexible mode, at which time the active power pump will be turned off.
  • the main controller will respond to this drive command and control the relevant components of the target element.
  • the control valve acts, and at the same time, the emergency switching valve is controlled to conduct the hydraulic oil circuit of the target component, and the target component will perform a corresponding action at this time.
  • the target component is a bodywork actuator, such as a jib, a ladder, a workbench, etc., it will perform corresponding actions to retract the bodywork actuator.
  • the main controller will not perform any action in response to this driving instruction.
  • the operating machinery emergency device provided by this application can automatically identify the type of emergency power supply connected to the emergency power supply expansion interface, so as to respond differently to the operation instructions input by the operator, and can ensure the complete execution of emergency actions to the greatest extent.
  • the signal control device is a remote control device; the remote control device is connected to the main controller through communication.
  • the communication connection between the remote control device and the main controller of the working machine can be wireless communication, such as Bluetooth communication; or wired communication, such as RS-232 serial port communication, which is not specifically limited in this application.
  • the operator can also establish a connection between the mobile terminal and the station communication module to communicate with the main controller through the vehicle communication module, so that the user can remotely control the operating machine through the mobile terminal
  • the emergency system runs and automatically executes emergency actions.
  • the above-mentioned signal control device can also be a vehicle-mounted central control panel; the vehicle-mounted central control panel communicates with the main controller; After being connected, the emergency power supply supplies power to the vehicle central control panel.
  • the present application can also realize the automatic control of the emergency system by means of the vehicle-mounted central control panel.
  • the emergency power supply supplies power to the vehicle central control panel and the main control, and the operator can return to the cab and click on the relevant display on the vehicle central control panel.
  • the buttons on the interface realize the control of each target component in the emergency system, so that in harsh environments, risks can be avoided to a certain extent and the safety of operators can be further ensured.
  • the operating machinery emergency device provided by this application can, in an emergency state, allow the operator to perform emergency operations on the operating machinery through the integrated signal control device to control the actions of related target components one by one, which improves the existing technology that requires operators
  • the disadvantages of manually operating each control valve simplifies the operation process and shortens the emergency time, and the entire operation machine can respond quickly and avoid risks.
  • the above-mentioned upper-mounted actuator, the working machine is a fire truck; it may include: at least one of equipment such as a boom, a ladder, or a fire-fighting workbench; the lower-mounted actuator mainly includes: outrigger telescopic actuators and other related equipment.
  • the present application also provides a fire truck, which, in the case of including a fire truck body, also includes the working machine emergency device provided in any one of the above embodiments.
  • fire truck provided by the embodiment of the present application can be combined with the emergency device of the working machine described in any of the above embodiments in a specific emergency state to realize standardized emergency actions, which will not be described in this embodiment.
  • the fire truck provided by this application can use the emergency power supply extension interface to connect the external emergency power supply to the electric control circuit of the working machine, which can realize the electronic control of some key fire-fighting components in the emergency state, and the user can use the signal control device for emergency control. Operation, thereby effectively simplifying the operation process, shortening the emergency time, and avoiding operation risks.
  • each implementation can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware.
  • the essence of the above technical solution or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic Discs, optical discs, etc., include several instructions to make a computer device (which may be a personal computer, server, or network device, etc.) execute the devices described in various embodiments or some parts of the embodiments.

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Abstract

Provided in the present application are an emergency apparatus for operation machinery, and a fire-fighting truck. The emergency apparatus comprises an emergency power source expansion interface and a signal control apparatus, wherein after an electric connection between the emergency power source expansion interface and an emergency power source is established, the emergency power source is connected to an electric control circuit of operation machinery, so as to supply power to a main controller and an emergency switching valve of the operation machinery; the main controller receives a driving signal for a target element in the operation machinery that is sent by a signal control apparatus; and the main controller controls, in response to the driving signal, an action state of a control valve for supplying power to the target element, and controls the emergency switching valve to adjust a conduction state of a hydraulic oil circuit of the target element. By means of the emergency apparatus for operation machinery, and the fire-fighting truck provided in the present application, an external emergency power source can be connected to an electric control circuit of operation machinery by using an emergency power source expansion interface, such that electric control over some key fire-fighting elements in an emergency state can be realized; and a user can perform an emergency operation by means of a signal control apparatus, such that an operation process is effectively simplified, the emergency response time is shortened and operation risks are avoided.

Description

一种作业机械应急装置及消防车Emergency device and fire truck for operating machinery
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年12月23日提交的申请号为202111593261.5,发明名称为“一种作业机械应急装置及消防车”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims the priority of the Chinese patent application with the application number 202111593261.5 filed on December 23, 2021, and the title of the invention is "An emergency device for working machinery and a fire truck", which is fully incorporated herein by reference.
技术领域technical field
本申请涉及机械领域,尤其涉及一种作业机械应急装置及消防车。The application relates to the field of machinery, in particular to an emergency device for a working machine and a fire truck.
背景技术Background technique
在工程机械领域,备用应急系统为标准配置,以消防车为例,正常工作时通过电信号控制各元件的控制阀的开关换向;但当消防车陷入无电力无动力状态时,就需启用应急系统。In the field of construction machinery, the backup emergency system is a standard configuration. Taking a fire truck as an example, the switch and reversing of the control valves of each component are controlled by electrical signals during normal operation; but when the fire truck falls into a state of no power or power, it needs to be activated emergency system.
现有技术中,由于电控系统断电失效,需要操作人员手动切换相关元件的控制阀进行应急操作,操作方式繁琐。In the prior art, due to the power failure of the electronic control system, the operator needs to manually switch the control valves of related components for emergency operation, and the operation method is cumbersome.
由于各元件的相关元件的控制阀属于分布式布置,在手动应急操作时的走动范围大且耗费时间长。加之,各控制阀的手动操作位置不佳,可能存在爬行踏空等安全隐患。Since the control valves of the related components of each component are distributed, the range of movement during manual emergency operation is large and it takes a long time. In addition, the manual operation position of each control valve is not good, and there may be safety hazards such as crawling and stepping into the air.
发明内容Contents of the invention
本申请提供一种作业机械应急装置及作业机械,用以解决现有技术中一旦作业机械陷入无电力无动力状态后,电控系统会断电失效,需要操作人员手动执行对各相关元件的手动应急操作的缺陷,以有效地提高开启作业机械应急系统的作业效率。This application provides an emergency device for a working machine and a working machine, which is used to solve the problem that once the working machine falls into a state of no power and no power in the prior art, the electric control system will fail to Defects in emergency operations to effectively improve the operating efficiency of the emergency system of the operating machinery.
第一方面,本申请提供一种作业机械应急装置,包括:应急电源扩展接口和信号控制装置;在建立应急电源扩展接口与应急电源的电连接后,所述应急电源接入所述作业机械的电控线路,为作业机械的主控制器和应急切换阀供电;所述主控制器接收由所述信号控制装置发送的对所述作业机械中目标元件的驱动信号;所述主控制器响应所述驱动信号,控制为所 述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态。In the first aspect, the present application provides an emergency device for a working machine, including: an emergency power supply extension interface and a signal control device; after the electrical connection between the emergency power supply expansion interface and the emergency power supply is established, the emergency power supply is connected to the The electric control circuit supplies power to the main controller and the emergency switching valve of the working machine; the main controller receives the driving signal sent by the signal control device to the target element in the working machine; the main controller responds to the The drive signal is used to control the action state of the control valve supplying power to the target element, and to control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element.
根据本申请提供的一种作业机械应急装置,所述应急电源包括第一类应急电源和第二类应急电源;当不同类应急电源与所述应急电源扩展接口连接时,所述主控制器控制为不同组的目标元件供电。According to an emergency device for working machinery provided by the present application, the emergency power supply includes a first-type emergency power supply and a second-type emergency power supply; when different types of emergency power supplies are connected to the emergency power supply expansion interface, the main controller controls Powering different groups of target components.
根据本申请提供的一种作业机械应急装置,所述目标元件包括以下几组中的至少一组:默认供电元件组、选配供电元件组和默认不供电元件组;所述默认供电元件组,包括:上装执行元件或下装执行元件中的至少一种;所述选配供电元件组,包括:信号反馈元件、警示元件或照明元件中的至少一种;所述默认不供电元件组,包括:所述作业机械上除所述默认供电元件组和所述选配供电元件组之外的其它元件中的至少一种。According to an emergency device for working machinery provided by the present application, the target element includes at least one of the following groups: a default power supply element group, an optional power supply element group, and a default non-power supply element group; the default power supply element group, Including: at least one of top-mounted actuators or bottom-mounted actuators; the optional power supply element group includes: at least one of signal feedback elements, warning elements or lighting elements; the default non-power supply element group includes : At least one of other components on the working machine except the default power supply component group and the optional power supply component group.
根据本申请提供的一种作业机械应急装置,所述第一类应急电源,包括:备用蓄电池或电池组中的一种;所述第二类应急电源,包括:市电或发电机中的一种;相应地,所述应急电源扩展接口,包括备用蓄电池子接口、市电子接口、发电机子接口或电池组子接口中的至少一个。According to an emergency device for a working machine provided by the present application, the first type of emergency power supply includes: one of a backup battery or a battery pack; the second type of emergency power supply includes: one of a commercial power supply or a generator Correspondingly, the emergency power supply expansion interface includes at least one of a backup battery sub-interface, a city electronics interface, a generator sub-interface or a battery pack sub-interface.
根据本申请提供的一种作业机械应急装置,在建立应急电源扩展接口与第一类应急电源的电连接后,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态,具体包括:According to an emergency device for working machinery provided by the present application, after establishing the electrical connection between the emergency power supply expansion interface and the first type of emergency power supply, the main controller responds to the drive signal to control the control valve that supplies power to the target element and control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including:
若所述目标元件为默认供电元件组,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀闭合,并控制所述应急切换阀动作以导通所述目标元件的液压油路;If the target element is the default power supply element group, the main controller responds to the drive signal, controls the control valve supplying power to the target element to close, and controls the action of the emergency switching valve to conduct the power supply of the target element. Hydraulic oil circuit;
若所述目标元件为选配供电元件组或默认不供电元件组,所述主控制器响应所述驱动信号,不执行任何动作。If the target component is an optional power supply component group or a default non-power supply component group, the main controller does not perform any action in response to the driving signal.
根据本申请提供的一种作业机械应急装置,在建立应急电源扩展接口与第二类应急电源的电连接后,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态,具体包括:According to an emergency device for working machinery provided by the present application, after the electrical connection between the emergency power supply expansion interface and the second type of emergency power supply is established, the main controller responds to the drive signal to control the control valve that supplies power to the target element and control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including:
若所述目标元件为默认供电元件组或所述标元件为选配供电元件组,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀闭合, 并控制所述应急切换阀动作以导通所述目标元件的液压油路;If the target component is a default power supply component group or the target component is an optional power supply component group, the main controller responds to the drive signal, controls the control valve that supplies power to the target component to close, and controls the emergency The switching valve acts to conduct the hydraulic oil circuit of the target element;
若所述目标元件为默认不供电元件组,所述主控制器响应所述驱动信号,不执行任何动作。If the target element is a default unpowered element group, the main controller responds to the driving signal without performing any action.
根据本申请提供的一种作业机械应急装置,所述信号控制装置为遥控装置;所述遥控装置与所述主控制器的通信连接。According to an emergency device for a working machine provided by the present application, the signal control device is a remote control device; the remote control device is connected to the main controller through communication.
根据本申请提供的一种作业机械应急装置,所述信号控制装置为车载中控屏;所述车载中控屏与所述主控制器通信连接;在建立所述应急电源扩展接口与所述应急电源的电连接后,所述应急电源为所述车载中控屏供电。According to an emergency device for operating machinery provided by the present application, the signal control device is a vehicle-mounted central control panel; the vehicle-mounted central control panel communicates with the main controller; After the electrical connection of the power supply, the emergency power supply supplies power to the vehicle central control panel.
根据本申请提供的一种作业机械应急装置,所述作业机械为消防车;所述上装执行元件,包括:臂架、云梯或消防工作台中的至少一个。According to an emergency device for a working machine provided by the present application, the working machine is a fire engine; the body-mounted actuator includes: at least one of a boom, a ladder, or a fire-fighting workbench.
根据本申请提供的一种作业机械应急装置,所述下装执行元件,包括:支腿伸缩执行元件。According to an emergency device for a working machine provided by the present application, the bottom-mounted actuator includes: a telescopic actuator for outriggers.
第二方面,本申请还提供一种消防车,包括:消防车本体,以及如上述任一作业机械应急装置。In a second aspect, the present application also provides a fire truck, including: a fire truck body, and any one of the above-mentioned emergency devices for working machinery.
本申请提供的作业机械应急装置及消防车,能利用应急电源扩展接口将外部的应急电源接入作业机械的电控线路,可实现应急状态下对一些关键消防元件的电控,且用户可通过信号控制装置进行应急操作,从而有效地简化操作流程、缩短应急时间、规避操作风险。The operating machinery emergency device and fire truck provided by this application can use the emergency power expansion interface to connect the external emergency power supply to the electric control circuit of the operating machinery, which can realize the electronic control of some key fire-fighting components in an emergency state, and the user can pass The signal control device performs emergency operations, thereby effectively simplifying the operation process, shortening the emergency time, and avoiding operational risks.
附图说明Description of drawings
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in this application or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are the present For some embodiments of the application, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本申请提供的作业机械应急装置的结构示意图;Fig. 1 is a structural schematic diagram of an emergency device for a working machine provided by the present application;
图2是本申请提供的作业机械应急装置在节能模式下的工作流程示意图;Fig. 2 is a schematic diagram of the work flow of the operating machinery emergency device provided in the present application in the energy-saving mode;
图3是本申请提供的作业机械应急装置在灵活模式下的工作流程示意图。Fig. 3 is a schematic diagram of the work flow of the emergency device of the working machine provided by the present application in the flexible mode.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the accompanying drawings in this application. Obviously, the described embodiments are part of the embodiments of this application , but not all examples. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
需要说明的是,在本申请实施例的描述中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、装置、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、装置、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、装置、物品或者设备中还存在另外的相同要素。术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。It should be noted that, in the description of the embodiments of the present application, the terms "comprising", "comprising" or any other variations thereof are intended to cover a non-exclusive inclusion, so that a process, device, article or equipment including a series of elements Include not only those elements, but also other elements not expressly listed or inherent in such a process, device, article, or equipment. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, apparatus, article or equipment comprising said element. The orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must Having a particular orientation, being constructed and operating in a particular orientation, and therefore not to be construed as limiting the application. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。The terms "first", "second" and the like in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific sequence or sequence. It should be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application can be practiced in sequences other than those illustrated or described herein, and that references to "first," "second," etc. distinguish Objects are generally of one type, and the number of objects is not limited. For example, there may be one or more first objects. In addition, "and/or" in the specification and claims means at least one of the connected objects, and the character "/" generally means that the related objects are an "or" relationship.
下面结合图1-图3描述本申请实施例所提供的作业机械应急装置及消防车。The working machinery emergency device and the fire truck provided by the embodiment of the present application are described below with reference to FIGS. 1-3 .
图1是本申请提供的作业机械应急装置的结构示意图,如图1所示, 主要包括但不限于:应急电源扩展接口和信号控制装置,其中:Fig. 1 is a structural schematic diagram of the emergency device of the operating machinery provided by the application, as shown in Fig. 1, mainly including but not limited to: emergency power supply extension interface and signal control device, wherein:
在建立应急电源扩展接口与应急电源的电连接后,所述应急电源接入所述作业机械的电控线路,为作业机械的主控制器和应急切换阀供电;After the electrical connection between the emergency power extension interface and the emergency power supply is established, the emergency power supply is connected to the electric control circuit of the working machine to supply power for the main controller and the emergency switching valve of the working machine;
所述主控制器接收由所述信号控制装置发送的对所述作业机械中目标元件的驱动信号;The main controller receives the driving signal for the target element in the working machine sent by the signal control device;
所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态。In response to the drive signal, the main controller controls the action state of the control valve supplying power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element.
需要说明的是,本申请所提供的作业机械应急装置,主要适用于纯电作业机械,即以车载蓄电池或者车载电池组作为动力,执行相关作业任务的车辆。It should be noted that the emergency device for working machines provided in this application is mainly applicable to pure electric working machines, that is, vehicles powered by on-board batteries or on-board battery packs to perform related work tasks.
本申请提供的作业机械应急装置,在作业机械执行作业任务的过程中,若操作人员发现其陷入无电无动力状况后,可以将应急电源作为作业机械的备用电源,通过将应急电源的输出端口连接至作业机械应急装置的应急电源扩展接口,使得应急电源与应急电源扩展接口的电连接。The emergency device for the working machine provided by this application can use the emergency power supply as the backup power supply of the working machine if the operator finds that the working machine is in a state of no electricity or power during the process of performing the work task. It is connected to the emergency power extension interface of the emergency device of the working machine, so as to make the electrical connection between the emergency power supply and the emergency power extension interface.
需要说明的是,由于不同类型的应急电源其输出端口的类型会存在一定的差异,如在应急电源为蓄电池时,储电池的输出端口输出的是直流电;而在应急电源为市电时,其输出端口输出的是交流电,需要先将交流电转换成直流电。故本申请所提供的作业机械应急装置针对接入的应急电源的可能类型,将应急电源扩展接口设置为由多个不同类型的子接口的集成,以使其能够匹配不同类型的应急电源。It should be noted that the types of output ports of different types of emergency power sources will be different. For example, when the emergency power source is a storage battery, the output port of the storage battery outputs DC power; The output port outputs alternating current, which needs to be converted into direct current first. Therefore, the emergency device for working machinery provided by this application sets the emergency power extension interface as an integration of multiple sub-interfaces of different types according to the possible types of emergency power sources connected, so that it can match different types of emergency power sources.
另外,由于不同的应急电源的输出电压的大小也是存在较大差异的,故本申请提供的作业机械应急装置,对应于不同类型的应急电源,在其对应的各个子接口设置有直流转换器和/或调压变压器,以配合着对由各个子接口输入的电源进行转换,以满足为作业机械的应急系统运行相关的各元件的供电要求。In addition, since the output voltages of different emergency power sources are also quite different, the emergency device for operating machinery provided by this application corresponds to different types of emergency power sources, and the corresponding sub-interfaces are provided with DC converters and /or a voltage regulating transformer, to cooperate with the conversion of the power input by each sub-interface, so as to meet the power supply requirements of various components related to the operation of the emergency system of the working machine.
在作业机械的控制器检测到应急电源与应急电源扩展接口之间建立了电连接之后,则将应急电源接入至作业机械自身的电控线路,以利用应急电源为作业机械的主控制器以及应急切换阀等供电。After the controller of the working machine detects that the electrical connection between the emergency power supply and the emergency power supply expansion interface is established, the emergency power supply is connected to the electric control circuit of the working machine itself, so as to use the emergency power supply as the main controller of the working machine and Emergency switching valve and other power supply.
其中,应急切换阀用于在执行对目标元件操作时,连通该目标元件对 应的油路,这样主控制接收到用户通过信号控制装置发送的对目标元件的驱动信号之后,控制该目标元件的控制阀动作,同时由于该目标元件对应的油路是处于通路的情况下,就能够响应该控制阀的动作,执行对应的操作。Among them, the emergency switching valve is used to communicate with the oil passage corresponding to the target element when performing the operation on the target element, so that the main control can control the control of the target element after receiving the driving signal of the target element sent by the user through the signal control device. The valve acts, and at the same time, since the oil circuit corresponding to the target element is in the passage, it can respond to the action of the control valve and perform the corresponding operation.
假设目标元件为臂架,在作业机械陷入无电无动力状况时,操作人员将备用蓄电池的输出端口连接至应急电源扩展接口,则使得备用蓄电池连接至作业机械的电控线路,并为作业机械的主控制器和应急切换阀供电,开始执行应急操作。Assuming that the target component is the arm frame, when the operating machine is in a state of no electricity and no power, the operator connects the output port of the backup battery to the emergency power expansion interface, so that the backup battery is connected to the electric control circuit of the operating machine, and the operating machine The main controller and emergency switching valve are powered to start emergency operation.
以作业机械为消防车为例,操作人员可以通过信号控制装置向主控制发送驱动信号,以收回臂架。主控制在接收到该驱动信号之后,首先控制应急切换阀切换动作,以使得与收回臂架这一动作相关的油路导通,进而控制与收回臂架动作相对应的控制阀动作,以控制油泵的正反转方向,并驱动油泵动作,直至完成对臂架的收回任务。Taking the working machine as a fire truck as an example, the operator can send a driving signal to the main control through the signal control device to retract the boom. After receiving the driving signal, the main controller first controls the switching action of the emergency switching valve so that the oil circuit related to the action of retracting the boom is conducted, and then controls the action of the control valve corresponding to the action of retracting the boom to control The forward and reverse direction of the oil pump is used to drive the oil pump until the task of retracting the boom is completed.
需要说明的是,本申请所提供的主控制器在响应驱动信号时,所述主控制器决定为所述目标元件供电的控制阀的动作状态,可以包括:根据所接入的应急电源的类型,并结合所述目标元件的动作权限,决定目标元件的控制阀的动作状态,如控制该控制阀进行开关切换,也包括维持该控制阀不动作。与之对应地,控制器可以根据目标元件的控制阀的动作状态,控制应急切换阀的导通方向。It should be noted that when the main controller provided in the present application responds to the drive signal, the main controller determines the action state of the control valve that supplies power to the target element, which may include: according to the type of emergency power supply connected , and combined with the action authority of the target element, determine the action state of the control valve of the target element, such as controlling the control valve to switch, also including maintaining the control valve inactive. Correspondingly, the controller can control the conduction direction of the emergency switching valve according to the action state of the control valve of the target element.
例如,在应急操作的过程中,若接入的应急电源是备用蓄电池,由于蓄电池的供电能力有限,部分元件是需要关闭的,如信号反馈元件(各类传感器等)。若操作人员误操作输入的驱动信号是为信号反馈元件供电,则主控制器响应所述驱动信号,并不执行为信号反馈元件供电的控制阀动作,即不利用备用蓄电池为信号反馈元件供电,同时也不对应急切换阀的状态进行调整。For example, in the process of emergency operation, if the connected emergency power supply is a backup battery, due to the limited power supply capacity of the battery, some components need to be turned off, such as signal feedback components (various sensors, etc.). If the driving signal input by the operator is to supply power to the signal feedback element by mistake, the main controller responds to the driving signal and does not execute the control valve action for supplying power to the signal feedback element, that is, the backup battery is not used to supply power to the signal feedback element. At the same time, the state of the emergency switching valve is not adjusted.
可选地,本申请所涉及的作业机械可以是挖掘机、运输车辆、摊铺机、消防车等任一种工程机械或运输车辆,对此本申请不作具体地限定。Optionally, the operating machine involved in the present application may be any construction machine or transport vehicle such as an excavator, a transport vehicle, a paver, or a fire engine, which is not specifically limited in this application.
本申请提供的作业机械应急装置,能利用应急电源扩展接口将外部的应急电源接入作业机械的电控线路,可实现应急状态下对一些关键消防元件的电控,且用户可通过信号控制装置进行应急操作,从而有效地简化操 作流程、缩短应急时间、规避操作风险。The operating machinery emergency device provided by this application can use the emergency power expansion interface to connect the external emergency power supply to the electric control circuit of the operating machinery, which can realize the electronic control of some key fire-fighting components in an emergency state, and the user can control the device through the signal Carry out emergency operations, thereby effectively simplifying the operation process, shortening the emergency time, and avoiding operational risks.
基于上述实施例的内容,作为一种可选实施例,所述应急电源包括第一类应急电源和第二类应急电源;当不同类应急电源与所述应急电源扩展接口连接时,所述主控制器控制为不同组的目标元件供电。Based on the content of the above embodiments, as an optional embodiment, the emergency power supply includes a first-type emergency power supply and a second-type emergency power supply; when different types of emergency power supplies are connected to the emergency power supply extension interface, the main The controller controls the powering of different groups of target elements.
可选地,所述第一类应急电源,可以包括:备用蓄电池或电池组中的一种;所述第二类应急电源,可以包括:市电或发电机中的一种;相应地,所述应急电源扩展接口,包括备用蓄电池子接口、市电子接口、发电机子接口或电池组子接口中的至少一个。Optionally, the first type of emergency power supply may include: one of backup batteries or battery packs; the second type of emergency power supply may include: one of commercial power or generators; correspondingly, the The emergency power extension interface includes at least one of the backup battery sub-interface, the city electronics interface, the generator sub-interface or the battery pack sub-interface.
本申请提供的作业机械应急装置,配置的应急电源扩展接口,可以包括多个子接口,如:备用蓄电池子接口、市电子接口、发电机子接口或电池组子接口,以满足操作人员根据实际场景中对应急电源的接入选择。The emergency power supply expansion interface provided by this application can include multiple sub-interfaces, such as: backup battery sub-interface, city electronics interface, generator sub-interface or battery pack sub-interface, to meet the needs of operators according to actual scenarios. Access to emergency power options.
另外,应急电源可以根据供电持续能力划分为两大类,将供电持续能力弱的备用蓄电池或电池组划分为第一类应急电源,将供电持续能力强的市电或发电机划分为第二类应急电源。In addition, the emergency power supply can be divided into two categories according to the power supply continuity ability, the backup battery or battery pack with weak power supply continuity ability is divided into the first category of emergency power supply, and the mains power supply or generator with strong power supply continuity ability is divided into the second category Emergency Power Supply.
作业机械的控制器能够根据应急电源扩展接口与应急电源所建立的连接,灵活地选择应急系统的工作模式。The controller of the working machine can flexibly select the working mode of the emergency system according to the connection established between the emergency power extension interface and the emergency power supply.
例如:在操作人员将市电接入至应急电源扩展接口的市电子接口之后,则主控制器根据应急电源扩展接口的连接情况,确定应急系统的工作模式为灵活模式;在操作人员将备用蓄电池接入至应急电源扩展接口的备用蓄电池子接口之后,则主控制器根据应急电源扩展接口的连接情况,确定应急系统的工作模式为节能模式。For example: after the operator connects the mains power to the mains electronic interface of the emergency power expansion interface, the main controller determines that the emergency system’s working mode is the flexible mode according to the connection status of the emergency power expansion interface; After being connected to the backup battery sub-interface of the emergency power expansion interface, the main controller determines that the working mode of the emergency system is the energy-saving mode according to the connection status of the emergency power expansion interface.
需要说明的是,受供电持续能力的影响,应急系统处于不同工作模式下,能够被允许供电的元件是不同的。It should be noted that, affected by the power supply continuity, the emergency system is in different working modes, and the components that can be allowed to supply power are different.
例如,在灵活模式下,部分元件如照明元件是允许被供电的,而在节能模式下,为确保一些关键的元件的正常动作,则不允许照明元件被供电,以节约电量。For example, in the flexible mode, some elements such as lighting elements are allowed to be powered, while in the energy-saving mode, in order to ensure the normal operation of some key elements, the lighting elements are not allowed to be powered to save power.
本申请提供的作业机械应急装置,所配置的应急电源扩展接口能适应不同类型的应急电源的接入,并能够根据所接入的应急电源的持续供电能力,切换至不同的应急工作模式,以最大程度的确保作业机械的应急工作的执行。The operating machinery emergency device provided by this application is equipped with an emergency power expansion interface that can adapt to the access of different types of emergency power sources, and can switch to different emergency working modes according to the continuous power supply capacity of the connected emergency power source. Ensure the execution of emergency work of the operating machinery to the greatest extent.
基于上述实施例的内容,作为一种可选实施例,所述目标元件为默认供电元件组、选配供电元件组或默认不供电元件组中的一种;所述默认供电元件组,包括:上装执行元件或下装执行元件中的至少一种;所述选配供电元件组,包括:信号反馈元件、警示元件或照明元件中的至少一种;所述默认不供电元件组,包括:所述作业机械上除所述默认供电元件组和所述选配供电元件组之外的其它元件中的至少一种。Based on the content of the above embodiment, as an optional embodiment, the target component is one of the default power supply component group, the optional power supply component group or the default non-power supply component group; the default power supply component group includes: At least one of the top-mounted actuator or the bottom-mounted actuator; the optional power supply element group includes: at least one of signal feedback elements, warning elements or lighting elements; the default non-power supply element group includes: the At least one of other components on the working machine except the default power supply component group and the optional power supply component group.
本申请所提供的作业机械应急装置,根据作业机械应急系统所涉及的相关元件在应急工作中的执行必要程度,将其划分为三大类。The operating machinery emergency devices provided in this application are divided into three categories according to the degree of necessity for the relevant components involved in the emergency work of the operating machinery to be implemented in emergency work.
其中,默认供电元件组是指在应急工作中必须执行动作的元件,默认不供电元件组是指在应急工作中不能被执行动作的元件,而选配供电元件组是指在应急工作中可以根据所接入的应急电源的持续供电能力来选择是否被执行动作的元件。Among them, the default power supply component group refers to the components that must perform actions in emergency work, the default non-power supply component group refers to components that cannot be executed in emergency work, and the optional power supply component group refers to components that can be The continuous power supply capability of the connected emergency power supply is used to select whether to perform actions.
图2是本申请提供的作业机械应急装置在节能模式下的工作流程示意图,作为一种可选实施例,如图2所示,在建立应急电源扩展接口与第一类应急电源的电连接后,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态,具体包括:Fig. 2 is a schematic diagram of the work flow of the emergency device of the operating machinery provided by the application in the energy-saving mode. As an optional embodiment, as shown in Fig. 2, after the electrical connection between the emergency power supply expansion interface and the first type of emergency power supply is established , the main controller responds to the drive signal, controls the action state of the control valve that supplies power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including :
若所述目标元件为默认供电元件组,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀闭合,并控制所述应急切换阀动作以导通所述目标元件的液压油路;If the target element is the default power supply element group, the main controller responds to the drive signal, controls the control valve supplying power to the target element to close, and controls the action of the emergency switching valve to conduct the power supply of the target element. Hydraulic oil circuit;
若所述目标元件为选配供电元件组或默认不供电元件组,所述主控制器响应所述驱动信号,不执行任何动作。If the target component is an optional power supply component group or a default non-power supply component group, the main controller does not perform any action in response to the driving signal.
具体地,当作业机械陷入无电无动力状况时,在操作人员将第一类应急电源,如备用蓄电池或者电池组等持续供电能力弱的应急电源,接入至应急电源扩展接口后,默认应急系统的工作模式为节能模式,此时主动力泵会关闭。Specifically, when the working machine falls into a state of no electricity and no power, after the operator connects the first type of emergency power supply, such as a backup battery or a battery pack, to the emergency power supply expansion interface, the default emergency power supply The working mode of the system is energy-saving mode, at this time the main power pump will be turned off.
若操作人员通过信号控制装置向主控制器输入对默认供电元件组中任一目标元件进行动作的驱动信号,则主控制器会响应这一驱动指令,控制该目标元件相关的控制阀动作,同时控制所述应急切换阀动作以导通所述目标元件的液压油路,此时该目标元件就会执行相应的动作。假设该目标 元件是上装执行元件,如臂架、云梯、工作台等,则会执行相应的动作收回上述上装执行元件。If the operator inputs a driving signal to the main controller through the signal control device to act on any target element in the default power supply element group, the main controller will respond to this driving instruction and control the action of the control valve related to the target element, and at the same time The action of the emergency switching valve is controlled to conduct the hydraulic oil circuit of the target element, and at this time, the target element will perform a corresponding action. Assuming that the target component is a bodywork actuator, such as boom, ladder, workbench, etc., it will perform corresponding actions to retract the above bodywork actuator.
若操作人员通过信号控制装置向主控制器输入对选配供电元件组或者默认不供电元件组中的任一目标元件进行动作的驱动信号,处出于省电的考虑,主控制器响应这一驱动指令的结果是不执行任何动作。If the operator inputs a drive signal to the main controller through the signal control device to act on any target element in the optional power supply component group or the default non-power supply component group, in consideration of power saving, the main controller responds to this As a result of the drive command, no action is performed.
图3是本申请提供的作业机械应急装置在灵活模式下的工作流程示意图,作为另一种可选实施例,如图3所示,在建立应急电源扩展接口与第二类应急电源的电连接后,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态,具体包括:Fig. 3 is a schematic diagram of the working process of the emergency device of the operating machinery provided by the application in the flexible mode. As another optional embodiment, as shown in Fig. 3, the electrical connection between the emergency power supply extension interface and the second type of emergency power supply is established Afterwards, the main controller responds to the driving signal, controls the action state of the control valve that supplies power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically include:
若所述目标元件为默认供电元件组或所述标元件为选配供电元件组,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀闭合,并控制所述应急切换阀动作以导通所述目标元件的液压油路;If the target component is a default power supply component group or the target component is an optional power supply component group, the main controller responds to the driving signal, controls the control valve that supplies power to the target component to close, and controls the emergency The switching valve acts to conduct the hydraulic oil circuit of the target element;
若所述目标元件为默认不供电元件组,所述主控制器响应所述驱动信号,不执行任何动作。If the target element is a default unpowered element group, the main controller responds to the driving signal without performing any action.
具体地,当作业机械陷入无电无动力状况时,在操作人员将第二类应急电源,如市电或者发电机等持续供电能力弱的应急电源,接入至应急电源扩展接口后,默认应急系统的工作模式为灵活模式,此时主动力泵会关闭。Specifically, when the operating machine falls into a state of no electricity and no power, after the operator connects the second type of emergency power supply, such as mains power or a generator with weak continuous power supply capability, to the emergency power supply expansion interface, the default emergency The operating mode of the system is flexible mode, at which time the active power pump will be turned off.
若操作人员通过信号控制装置向主控制器输入对默认供电元件组或选配供电元中任一目标元件进行动作的驱动信号,则主控制器会响应这一驱动指令,控制该目标元件相关的控制阀动作,同时控制所述应急切换阀动作以导通所述目标元件的液压油路,此时该目标元件就会执行相应的动作。假设该目标元件是上装执行元件,如臂架、云梯、工作台等,则会执行相应的动作收回上述上装执行元件。If the operator inputs a drive signal to the main controller through the signal control device to act on any target element in the default power supply element group or the optional power supply element, the main controller will respond to this drive command and control the relevant components of the target element. The control valve acts, and at the same time, the emergency switching valve is controlled to conduct the hydraulic oil circuit of the target component, and the target component will perform a corresponding action at this time. Assuming that the target component is a bodywork actuator, such as a jib, a ladder, a workbench, etc., it will perform corresponding actions to retract the bodywork actuator.
若操作人员通过信号控制装置向主控制器输入对不供电元件中的任一目标元件进行动作的驱动信号,出于省电的考虑,主控制器响应这一驱动指令的结果是不执行任何动作。If the operator inputs a driving signal to the main controller through the signal control device to act on any target component among the non-powered components, for the sake of power saving, the main controller will not perform any action in response to this driving instruction. .
本申请提供的作业机械应急装置,能自动的识别应急电源扩展接口所连接的应急电源的类型,以针对操作人员输入的操作指令进行区别性的响 应,能最大程度上确保应急动作的完整执行。The operating machinery emergency device provided by this application can automatically identify the type of emergency power supply connected to the emergency power supply expansion interface, so as to respond differently to the operation instructions input by the operator, and can ensure the complete execution of emergency actions to the greatest extent.
基于上述实施例的内容,作为一种可选实施例,所述信号控制装置为遥控装置;所述遥控装置与所述主控制器的通信连接。Based on the content of the above embodiments, as an optional embodiment, the signal control device is a remote control device; the remote control device is connected to the main controller through communication.
其中,遥控装置与作业机械的主控制器通信连接的方式可以是无线通信,如蓝牙通信;也可以采用有线通信的方式,如RS-232串口通信,对此本申请不作具体的限定。Wherein, the communication connection between the remote control device and the main controller of the working machine can be wireless communication, such as Bluetooth communication; or wired communication, such as RS-232 serial port communication, which is not specifically limited in this application.
作为一种可选的实施例,操作人员还可以通过建立移动终端与车站通信模块的连接,以通过所述车载通信模块实现与主控制器的通信,这样用户就可以通过移动终端远程控制作业机械的应急系统运行,自动执行应急动作。As an optional embodiment, the operator can also establish a connection between the mobile terminal and the station communication module to communicate with the main controller through the vehicle communication module, so that the user can remotely control the operating machine through the mobile terminal The emergency system runs and automatically executes emergency actions.
作为另一可选实施例,上述信号控制装置还可以为车载中控屏;所述车载中控屏与所述主控制器通信连接;在建立所述应急电源扩展接口与所述应急电源的电连接后,所述应急电源为所述车载中控屏供电。As another optional embodiment, the above-mentioned signal control device can also be a vehicle-mounted central control panel; the vehicle-mounted central control panel communicates with the main controller; After being connected, the emergency power supply supplies power to the vehicle central control panel.
本申请还可以借助车载中控屏来实现对于应急系统的自动控制。在操作人员建立应急电源扩展接口与所述应急电源的电连接后,由应急电源为车载中控屏和主控制供电,操作人员就可以回到驾驶室内,通过点击车载中控屏上的相关显示界面上按钮,实现对于应急系统中各个目标元件的控制,这样在恶劣的环境下,能够一定程度上规避风险,进一步确保操作人员的安全。The present application can also realize the automatic control of the emergency system by means of the vehicle-mounted central control panel. After the operator establishes the electrical connection between the emergency power supply expansion interface and the emergency power supply, the emergency power supply supplies power to the vehicle central control panel and the main control, and the operator can return to the cab and click on the relevant display on the vehicle central control panel. The buttons on the interface realize the control of each target component in the emergency system, so that in harsh environments, risks can be avoided to a certain extent and the safety of operators can be further ensured.
本申请提供的作业机械应急装置,可在应急状态下,操作人员可以通过集成化的信号控制装置,对作业机械进行应急操作,以控制相关目标元件的逐一动作,改进了现有技术需要操作人员手动进行各控制阀的操作的弊端,从而简化了操作流程、缩短了应急时间,且整个作业机械能够快速反应、规避风险。The operating machinery emergency device provided by this application can, in an emergency state, allow the operator to perform emergency operations on the operating machinery through the integrated signal control device to control the actions of related target components one by one, which improves the existing technology that requires operators The disadvantages of manually operating each control valve simplifies the operation process and shortens the emergency time, and the entire operation machine can respond quickly and avoid risks.
可选地,上述上装执行元件,所述作业机械为消防车;可以包括:臂架、云梯或消防工作台等设备中的至少一个;下装执行元件,主要包括:支腿伸缩执行元件等相关设备。Optionally, the above-mentioned upper-mounted actuator, the working machine is a fire truck; it may include: at least one of equipment such as a boom, a ladder, or a fire-fighting workbench; the lower-mounted actuator mainly includes: outrigger telescopic actuators and other related equipment.
本申请还提供一种消防车,在包括消防车本体的情况下,还包括上述任一实施例所提供的作业机械应急装置。The present application also provides a fire truck, which, in the case of including a fire truck body, also includes the working machine emergency device provided in any one of the above embodiments.
需要说明的是,本申请实施例提供的消防车,在具体应急状态下,可 以联合上述任一实施例所述的作业机械应急装置,实现规范化的应急动作,对此本实施例不作赘述。It should be noted that the fire truck provided by the embodiment of the present application can be combined with the emergency device of the working machine described in any of the above embodiments in a specific emergency state to realize standardized emergency actions, which will not be described in this embodiment.
本申请提供的消防车,能利用应急电源扩展接口将外部的应急电源接入作业机械的电控线路,可实现应急状态下对一些关键消防元件的电控,且用户可通过信号控制装置进行应急操作,从而有效地简化操作流程、缩短应急时间、规避操作风险。The fire truck provided by this application can use the emergency power supply extension interface to connect the external emergency power supply to the electric control circuit of the working machine, which can realize the electronic control of some key fire-fighting components in the emergency state, and the user can use the signal control device for emergency control. Operation, thereby effectively simplifying the operation process, shortening the emergency time, and avoiding operation risks.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的装置。Through the above description of the implementations, those skilled in the art can clearly understand that each implementation can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware. Based on this understanding, the essence of the above technical solution or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic Discs, optical discs, etc., include several instructions to make a computer device (which may be a personal computer, server, or network device, etc.) execute the devices described in various embodiments or some parts of the embodiments.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.

Claims (11)

  1. 一种作业机械应急装置,包括:应急电源扩展接口和信号控制装置;An emergency device for a working machine, comprising: an emergency power extension interface and a signal control device;
    在建立应急电源扩展接口与应急电源的电连接后,所述应急电源接入所述作业机械的电控线路,为作业机械的主控制器和应急切换阀供电;After the electrical connection between the emergency power extension interface and the emergency power supply is established, the emergency power supply is connected to the electric control circuit of the working machine to supply power for the main controller and the emergency switching valve of the working machine;
    所述主控制器接收由所述信号控制装置发送的对所述作业机械中目标元件的驱动信号;The main controller receives the driving signal for the target element in the working machine sent by the signal control device;
    所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态。In response to the drive signal, the main controller controls the action state of the control valve supplying power to the target element, and controls the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element.
  2. 根据权利要求1所述的作业机械应急装置,其中,所述应急电源包括第一类应急电源和第二类应急电源;The emergency device for working machinery according to claim 1, wherein the emergency power supply includes a first-type emergency power supply and a second-type emergency power supply;
    当不同类应急电源与所述应急电源扩展接口连接时,所述主控制器控制为不同组的目标元件供电。When different types of emergency power supplies are connected to the emergency power extension interface, the main controller controls to supply power to different groups of target components.
  3. 根据权利要求2所述的作业机械应急装置,其中,所述目标元件包括以下几组中的至少一组:默认供电元件组、选配供电元件组和默认不供电元件组;The emergency device for working machinery according to claim 2, wherein the target element includes at least one of the following groups: a default power supply element group, an optional power supply element group, and a default non-power supply element group;
    所述默认供电元件组,包括:上装执行元件或下装执行元件中的至少一种;The default power supply component group includes: at least one of the upper-installed actuators or the lower-installed actuators;
    所述选配供电元件组,包括:信号反馈元件、警示元件或照明元件中的至少一种;The optional power supply component group includes: at least one of signal feedback components, warning components or lighting components;
    所述默认不供电元件组,包括:所述作业机械上除所述默认供电元件组和所述选配供电元件组之外的其它元件中的至少一种。The default non-power supply component group includes: at least one of other components on the working machine except the default power supply component group and the optional power supply component group.
  4. 根据权利要求2所述的作业机械应急装置,其中,所述第一类应急电源,包括:备用蓄电池或电池组中的一种;所述第二类应急电源,包括:市电或发电机中的一种;The emergency device for working machinery according to claim 2, wherein, the first type of emergency power supply includes: one of backup batteries or battery packs; the second type of emergency power supply includes: commercial power or generators a kind of
    相应地,所述应急电源扩展接口,包括备用蓄电池子接口、市电子接口、发电机子接口或电池组子接口中的至少一个。Correspondingly, the emergency power supply expansion interface includes at least one of a backup battery sub-interface, a mains electrical interface, a generator sub-interface or a battery pack sub-interface.
  5. 根据权利要求3所述的作业机械应急装置,其中,在建立应急电源扩展接口与第一类应急电源的电连接后,所述主控制器响应所述驱动信 号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态,具体包括:The emergency device for working machinery according to claim 3, wherein, after the electrical connection between the emergency power supply extension interface and the first type of emergency power supply is established, the main controller responds to the drive signal to control the power supply for the target element Control the action state of the valve, and control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including:
    若所述目标元件为默认供电元件组,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀闭合,并控制所述应急切换阀动作以导通所述目标元件的液压油路;If the target element is the default power supply element group, the main controller responds to the drive signal, controls the control valve supplying power to the target element to close, and controls the action of the emergency switching valve to conduct the power supply of the target element. Hydraulic oil circuit;
    若所述目标元件为选配供电元件组或默认不供电元件组,所述主控制器响应所述驱动信号,不执行任何动作。If the target component is an optional power supply component group or a default non-power supply component group, the main controller does not perform any action in response to the driving signal.
  6. 根据权利要求3所述的作业机械应急装置,其中,在建立应急电源扩展接口与第二类应急电源的电连接后,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀的动作状态,并控制所述应急切换阀以调整所述目标元件的液压油路的导通状态,具体包括:The emergency device for working machinery according to claim 3, wherein, after the electrical connection between the emergency power supply extension interface and the second type of emergency power supply is established, the main controller responds to the drive signal to control the power supply for the target element Control the action state of the valve, and control the emergency switching valve to adjust the conduction state of the hydraulic oil circuit of the target element, specifically including:
    若所述目标元件为默认供电元件组或所述标元件为选配供电元件组,所述主控制器响应所述驱动信号,控制为所述目标元件供电的控制阀闭合,并控制所述应急切换阀动作以导通所述目标元件的液压油路;If the target component is a default power supply component group or the target component is an optional power supply component group, the main controller responds to the drive signal, controls the control valve supplying power to the target component to close, and controls the emergency The switching valve acts to conduct the hydraulic oil circuit of the target element;
    若所述目标元件为默认不供电元件组,所述主控制器响应所述驱动信号,不执行任何动作。If the target element is a default unpowered element group, the main controller responds to the driving signal without performing any action.
  7. 根据权利要求1所述的作业机械应急装置,其中,所述信号控制装置为遥控装置;The emergency device for working machinery according to claim 1, wherein the signal control device is a remote control device;
    所述遥控装置与所述主控制器的通信连接。The remote control device is in communication with the main controller.
  8. 根据权利要求1所述的作业机械应急装置,其中,所述信号控制装置为车载中控屏;The emergency device for working machinery according to claim 1, wherein the signal control device is a vehicle-mounted central control panel;
    所述车载中控屏与所述主控制器通信连接;The vehicle central control panel is communicatively connected with the main controller;
    在建立所述应急电源扩展接口与所述应急电源的电连接后,所述应急电源为所述车载中控屏供电。After the electrical connection between the emergency power supply expansion interface and the emergency power supply is established, the emergency power supply supplies power to the vehicle-mounted central control panel.
  9. 根据权利要求3所述的作业机械应急装置,其中,所述作业机械为消防车;The working machine emergency device according to claim 3, wherein the working machine is a fire truck;
    所述上装执行元件,包括:臂架、云梯或消防工作台中的至少一个。The bodywork actuator includes: at least one of a jib, a ladder, or a firefighting workbench.
  10. 根据权利要求3所述的作业机械应急装置,其中,所述下装执行元件,包括:支腿伸缩执行元件。The emergency device for a working machine according to claim 3, wherein the lowering actuator comprises: a telescopic actuator for outriggers.
  11. 一种消防车,包括:消防车本体,以及如权利要求1-10任一所 述的作业机械应急装置。A fire truck, comprising: a fire truck body, and the working machine emergency device according to any one of claims 1-10.
PCT/CN2022/136056 2021-12-23 2022-12-02 Emergency apparatus for operation machinery, and fire-fighting truck WO2023116387A1 (en)

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