WO2023109001A1 - Heat recycling system and method for lithium battery rotary kiln, and medium - Google Patents

Heat recycling system and method for lithium battery rotary kiln, and medium Download PDF

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Publication number
WO2023109001A1
WO2023109001A1 PCT/CN2022/092509 CN2022092509W WO2023109001A1 WO 2023109001 A1 WO2023109001 A1 WO 2023109001A1 CN 2022092509 W CN2022092509 W CN 2022092509W WO 2023109001 A1 WO2023109001 A1 WO 2023109001A1
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WIPO (PCT)
Prior art keywords
temperature
rotary kiln
heat recovery
recovery pipeline
lithium battery
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PCT/CN2022/092509
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French (fr)
Chinese (zh)
Inventor
廖显潭
欧文龙
张军明
李金瑞
傅祥桂
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佛山市天禄智能装备科技有限公司
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Publication of WO2023109001A1 publication Critical patent/WO2023109001A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/42Arrangement of controlling, monitoring, alarm or like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0003Monitoring the temperature or a characteristic of the charge and using it as a controlling value

Definitions

  • Rotary kiln In many production industries such as building materials, metallurgy, chemical industry, environmental protection, etc., rotary cylinder equipment is widely used for mechanical, physical or chemical treatment of solid materials. This type of equipment is called rotary kiln.
  • the application of the rotary kiln originated from cement production.
  • the British cement worker J Asp invented the earth shaft kiln with intermittent operation; Eransome
  • Eransome invented the rotary kiln, and put it into production after obtaining patents in Germany and the United States, and soon gained considerable economic benefits.
  • the invention of the rotary kiln led to the rapid development of the cement industry, and at the same time promoted people's research on the application of the rotary kiln. Soon the rotary kiln was widely used in many industrial fields, and became more and more important in these productions, becoming the core of the production of corresponding enterprises. equipment.
  • the rotary kiln During the preparation process of lithium batteries, it is necessary to use a rotary kiln to calcinate the positive and negative electrode materials of lithium batteries, as well as to recycle and calcinate waste lithium batteries.
  • the rotary kiln will produce a large amount of heat loss during the working process, that is, the utilization rate of its heat energy is not high.
  • the rotary kiln is usually equipped with a heat recovery cycle system to realize the secondary utilization of heat energy, thereby improving the efficiency of heat energy. Utilization rate, reduce the consumption of heating energy such as coal.
  • the embodiment of the present application provides a heat recovery circulation system, method and medium of a lithium battery rotary kiln to solve the problem that the heat recovered by the traditional rotary kiln heat recovery circulation system cannot produce actual benefits.
  • the first aspect of the embodiments of the present application provides a heat recovery cycle system for a lithium battery rotary kiln, including:
  • the first temperature detection module arranged in the rotary kiln to detect the real-time temperature in the kiln;
  • this application in order to solve the problem that the heat energy recovered by the heat recovery cycle system mentioned above cannot produce actual benefits, this application is based on an actual model, according to the target temperature required by the rotary kiln, and the improvement that the heat recovery cycle system can improve Compensate the temperature and establish a compensation model so that the temperature in the rotary kiln can reach the temperature required for actual production without causing a huge change or large fluctuation in the temperature in the rotary kiln.
  • this application It is also necessary to reasonably adjust the adjustment temperature of the rotary kiln so that the outlet opening of the heat recovery pipeline is kept at the maximum as much as possible to ensure that the recovered heat can basically be used for temperature compensation in the rotary kiln.
  • the first temperature detection module is evenly arranged in the rotary kiln, so that it can accurately detect the real-time temperature of any area in the rotary kiln.
  • Partition control can provide more accurate temperature control. In the calcination process of lithium batteries, temperature control is extremely important. Temperature control determines the performance of lithium battery materials. Therefore, the use of partition control strategies can further improve control accuracy.
  • the second temperature detection module is arranged from the inlet of the heat recovery pipeline to the outlet of the heat recovery pipeline according to a fixed distance or a temperature distribution curve in the heat recovery pipeline.
  • the recovered heat circulates in the pipeline, it will be lost with time or the pipeline.
  • the heat such as the highest temperature at the inlet and outlet (recovery port), and the lowest temperature at the outlet, in the entire pipe
  • There may be a linear or non-linear change in the pipeline mainly depends on the ambient temperature and the temperature loss coefficient of the pipeline), in order to deal with this problem, this application uses a fixed distance or according to the heat distribution curve in the pipeline for the second temperature
  • the detection module is installed to enhance the accuracy of temperature control.
  • the ambient temperature not only has a great influence on the heat in the heat recovery pipeline, but also has an impact on the temperature in the rotary kiln.
  • the difference in ambient temperature has a great influence on the heat and heat in the rotary kiln.
  • the temperature in the recovery pipeline has a great influence, so in order to improve the accuracy of temperature compensation, it is necessary to grasp the influence of the ambient temperature.
  • the AI module continuously adjusts the parameters in the relationship model according to the target temperature and the real-time temperature in the kiln detected by the first temperature detection module, that is, the adjustment temperature, turning The ambient temperature compensation coefficient outside the kiln, the outlet opening of the heat recovery pipeline, the temperature loss parameter of the ⁇ rotary kiln, and ⁇ is the temperature loss coefficient of the heat recovery pipeline.
  • the relational model is corrected based on the deep neural learning network combined with real-time data, so that the control accuracy can be further improved.
  • valve assemblies which are arranged at the head end and the end of the heat recovery pipeline.
  • the heat recovery pipeline is installed at fixed intervals or at fixed points according to the heat distribution curve in the heat recovery pipeline.
  • the second aspect of the embodiments of the present application provides a heat recovery cycle method for a lithium battery rotary kiln, which is executed based on the heat recovery cycle system for a lithium battery rotary kiln, which includes:
  • S101 Collect the temperature inside the rotary kiln, the ambient temperature outside the rotary kiln, and the temperature in the heat recovery pipeline in real time;
  • the main control module is based on the relationship model as Adjusting the compensation temperature of the heat recovery pipeline to the rotary kiln;
  • S105 collect the real-time temperature in the kiln again, and judge whether it has reached the target temperature, if not, continue to adjust the opening of the valve assembly until the target temperature is reached;
  • T is the target temperature of the rotary kiln
  • T 0 is the current temperature of the rotary kiln
  • t 1 is the adjustment temperature of the rotary kiln
  • t 2 is the ambient temperature outside the rotary kiln
  • k is the outlet opening of the heat recovery pipeline
  • is the temperature loss parameter of the rotary kiln
  • is the temperature loss coefficient of the heat recovery pipeline.
  • the target temperature T of the rotary kiln can be set by means of system pre-examination or manual adjustment.
  • a third aspect of the embodiments of the present application provides a medium, the medium stores a computer program, and when the computer program product is run on a terminal device, the system device executes the function described in any one of the above first aspects.
  • the embodiment of the present application has the following beneficial effects: the present application is based on the deep neural learning network, combined with the relationship module of the established rotary kiln temperature compensation, and continuously optimizes the model, thereby improving the heat recovery cycle system of the rotary kiln.
  • the effective utilization of medium heat reduces the temperature fluctuation caused by the recovered heat to the rotary kiln, and avoids the use of recovered heat to make the rotary kiln work at an abnormal temperature, thereby achieving both the purpose of recovering heat and the effective use of recovered heat
  • the effect is to improve the utilization rate of energy, and it has the technological progress of environmental protection and high efficiency.
  • Fig. 2 is a schematic flow chart of a heat recovery cycle method for a lithium battery rotary kiln provided in an embodiment of the present application;
  • FIG. 3 is a schematic structural diagram of a terminal device provided by an embodiment of the present application.
  • FIG. 1 it is a schematic structural diagram of the heat recovery cycle system of the lithium battery rotary kiln provided in the embodiment of the present application, including:
  • a first temperature detection module 100 arranged in the rotary kiln 10 for detecting the real-time temperature in the kiln;
  • a second temperature detection module 200 arranged in the heat recovery pipeline system 11 for detecting the real-time temperature in the heat recovery pipeline;
  • the main control module 300 responds to the temperature data uploaded by the first temperature detection module 100 and the second temperature detection module 200 and controls the opening of the valve assembly;
  • the valve assembly 400 is arranged in the heat recovery pipeline system 11 and is used to control the opening degree of the outlet of the heat recovery pipeline in response to the control command of the main control module 300;
  • T is the target temperature of the rotary kiln 10
  • T 0 is the current temperature of the rotary kiln 10
  • t 1 is the adjustment temperature of the rotary kiln 10
  • t 2 is the ambient temperature outside the rotary kiln 10
  • k is the outlet opening of the heat recovery pipeline
  • is the temperature loss parameter of the rotary kiln 10
  • is the temperature loss coefficient of the heat recovery pipeline.
  • the rotary kiln 10 in this embodiment can be understood as a rotary kiln 10 dedicated to lithium batteries, or other general-purpose rotary kilns 10 are also applicable to the technical solution provided in this embodiment. That is to say, the traditional rotary kiln equipment can also be the object of the problem solved in this application.
  • the rotary kiln equipment refers to the rotary calcining kiln (commonly known as rotary kiln), which belongs to the building material equipment category.
  • Rotary kiln equipment can be divided into cement kiln, metallurgical chemical kiln and lime kiln according to different processing materials.
  • Rotary kiln equipment can be divided into cement kiln, metallurgical chemical kiln and lime kiln according to different processing materials.
  • Cement kilns are mainly used for calcining cement clinker, which can be divided into two categories: dry production cement kiln and wet production cement kiln.
  • Metallurgical and chemical kilns are mainly used for magnetization roasting of lean iron ore in iron and steel plants in the metallurgical industry; oxidative roasting of chromium and nickel-iron ore; roasting of high-alumina bauxite in refractory plants and clinker and aluminum hydroxide in aluminum plants; roasting of chromium ore in chemical plants And minerals such as chromium ore powder.
  • Lime kiln i.e. active lime kiln
  • active lime kiln is used for roasting active lime and lightly burned dolomite used in iron and steel plants and ferroalloy plants.
  • Kiln body The kiln body of a zinc oxide rotary kiln is generally welded (or riveted) into a cylinder by 20 mm thick steel plates.
  • the rolling ring is not directly set on the kiln body, but is installed on the kiln body through the base plate. Its function is to strengthen the zinc oxide rotary kiln body, and at the same time, it can transfer the weight of the cylinder body to the supporting rollers.
  • the zinc oxide rotary kiln used in the production of refractory materials generally has 5 to 8 rolling rings.
  • Supporting wheel and supporting wheel shaft The supporting wheel is installed on the supporting wheel shaft by hot-fitting method, and the supporting wheel shaft is installed in two bearings with bronze bearing bushes.
  • the temperature of the water coming out of the bearings after longitudinal cooling with water should not exceed 25 degrees.
  • Stopper wheel is a limiting device that limits the position of the zinc oxide rotary kiln body on the supporting wheel, but it cannot stop the up and down movement of the nest body.
  • Zinc oxide rotary kiln generally uses gears to drive the rotation.
  • the first temperature detection module 100 is evenly arranged in the rotary kiln 10 so that it can accurately detect the real-time temperature of any area in the rotary kiln 10 .
  • the second temperature detection modules 200 are arranged at fixed intervals from the heat recovery pipeline inlet to the heat recovery pipeline outlet according to a temperature distribution curve in the heat recovery pipeline.
  • a third temperature module 600 for detecting the ambient temperature outside the rotary kiln 10 in real time is also included.
  • the first temperature detection module 100, the second temperature detection module 200, and the third temperature module 600 mentioned in this embodiment are essentially the same, and are sensors for detecting temperature.
  • a non-contact temperature sensor is generally used, and its sensitive element is not in contact with the measured object, also known as a non-contact temperature measuring instrument.
  • This instrument can be used to measure the surface temperature of moving objects, small targets and objects with small heat capacity or rapid temperature changes (transient), and can also be used to measure the temperature distribution of the temperature field.
  • the most commonly used non-contact thermometers are based on the fundamental law of black body radiation and are called radiation thermometers.
  • Radiation thermometry includes brightness method (see optical pyrometer), radiation method (see radiation pyrometer) and colorimetric method (see colorimetric thermometer). All kinds of radiation temperature measurement methods can only measure the corresponding photometric temperature, radiation temperature or colorimetric temperature. Only the temperature measured for a black body (an object that absorbs all radiation and does not reflect light) is the true temperature. If you want to measure the real temperature of the object, you must correct the surface emissivity of the material. However, the surface emissivity of materials depends not only on temperature and wavelength, but also on surface state, coating film and microstructure, so it is difficult to measure accurately.
  • thermometry In automatic production, it is often necessary to use radiation thermometry to measure or control the surface temperature of certain objects, such as the steel strip rolling temperature, roll temperature, forging temperature in metallurgy, and the temperature of various molten metals in smelting furnaces or crucibles . In these specific cases, the measurement of the emissivity of an object's surface is quite difficult.
  • an additional reflector can be used to form a black body cavity together with the measured surface. The effect of additional radiation can increase the effective radiation and effective emissivity of the measured surface. Use the effective emissivity coefficient to correct the measured temperature through the instrument, and finally get the real temperature of the measured surface.
  • the most typical additional mirror is a hemispherical mirror.
  • the diffuse radiation of the measured surface near the center of the sphere can be reflected back to the surface by the hemispherical mirror to form additional radiation, thereby increasing the effective emissivity coefficient.
  • is the surface emissivity of the material
  • is the reflectivity of the mirror.
  • the AI module 500 continuously adjusts the parameters in the relational model according to the target temperature and the real-time temperature in the kiln detected by the first temperature detection module 100, that is, the adjustment temperature of The ambient temperature compensation coefficient outside the rotary kiln 10, the outlet opening of the heat recovery pipeline, ⁇ is the temperature loss parameter of the rotary kiln 10, and ⁇ is the temperature loss coefficient of the heat recovery pipeline.
  • the deep neural learning network in this embodiment adopts a convolutional neural network model or a deep trust network model.
  • Convolutional neural networks are inspired by the structure of the visual system.
  • the first convolutional neural network computing model is based on local connections between neurons and hierarchically organized image transformations. Neurons with the same parameters are applied to different positions of the previous layer of neural network to obtain a translation-invariant neural network. Network structure form.
  • DBN The deep trust network model, DBN can be interpreted as a Bayesian probability generation model, consisting of multiple layers of random hidden variables, the upper two layers have undirected symmetric connections, and the lower layer gets top-down directed from the upper layer Connected, the state of the bottommost unit is the visible input data vector.
  • DBN is composed of a stack of 2F structural units, and the structural unit is usually RBM (RestIlcted Boltzmann Machine, Restricted Boltzmann Machine). The number of neurons in the visible layer of each RBM unit in the stack is equal to the number of neurons in the hidden layer of the previous RBM unit.
  • the input samples are used to train the first layer of RBM unit, and its output is used to train the second layer of RBM model, and the RBM model is stacked to improve the model performance by adding layers.
  • the unsupervised pre-training process after the DBN code is input to the top-layer RBM, the state of the top layer is decoded to the bottom unit to realize the reconstruction of the input.
  • RBM shares parameters with each layer of DBN.
  • valve assemblies 400 there are at least two valve assemblies 400, which are arranged at the head end and the end of the heat recovery pipeline.
  • valve assemblies 400 there are multiple valve assemblies 400, and the heat recovery pipeline is installed at fixed intervals or at fixed points along the heat distribution curve in the heat recovery pipeline.
  • the embodiment of the present application provides a schematic flow chart of a heat recovery cycle method for a lithium battery rotary kiln, which is implemented based on a heat recovery cycle system for a lithium battery rotary kiln, which includes:
  • S101 Collect the temperature inside the rotary kiln 10, the ambient temperature outside the rotary kiln 10, and the temperature in the heat recovery pipeline in real time;
  • the main control module 300 is based on the relationship model as Adjust the compensation temperature of the heat recovery pipeline to the rotary kiln 10;
  • S105 collect the real-time temperature in the kiln again, and judge whether it has reached the target temperature, and if it does not reach the target temperature, continue to adjust the opening of the valve assembly 400 until the target temperature is reached;
  • T is the target temperature of the rotary kiln 10
  • T 0 is the current temperature of the rotary kiln 10
  • t 1 is the adjustment temperature of the rotary kiln 10
  • t 2 is the ambient temperature outside the rotary kiln 10
  • k is the outlet opening of the heat recovery pipeline
  • is the temperature loss parameter of the rotary kiln 10
  • is the temperature loss coefficient of the heat recovery pipeline.
  • the target temperature T of the rotary kiln 10 can be set by means of system preview or manual adjustment.
  • An embodiment of the present application provides a medium.
  • the medium is preferably a computer-readable storage medium.
  • the computer-readable storage medium stores a computer program.
  • the system device executes the above-mentioned first aspect.
  • the computer program is executed by the main control module 300 , various steps of the above-mentioned heat recovery cycle method of the lithium battery rotary kiln are realized.
  • the so-called processor 60 can be a central processing unit (Central Processing Unit, CPU), and can also be other general-purpose processors, digital signal processors (Digital Signal Processor, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Off-the-shelf programmable gate array (Field-Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc.
  • a general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like.
  • the storage 61 may be an internal storage unit of the terminal device, such as a hard disk or memory of the terminal device.
  • the memory 61 can also be an external storage device of the terminal device, such as a plug-in hard disk equipped on the terminal device, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, Flash card (Flash Card), etc.
  • the memory 61 may also include both an internal storage unit of the terminal device and an external storage device.
  • the memory 61 is used to store the computer program and other programs and data required by the terminal device.
  • the memory 61 can also be used to temporarily store data that has been output or will be output.
  • the disclosed terminal device and method may be implemented in other ways.
  • the terminal device embodiments described above are only illustrative.
  • the division of the modules or units is only a logical function division.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
  • the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
  • each functional unit in each embodiment of the present application may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit.
  • the above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
  • the integrated module/unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments in the present application can also be completed by instructing related hardware through computer programs.
  • the computer programs can be stored in a computer-readable storage medium, and the computer When the program is executed by the processor, the steps in the above-mentioned various method embodiments can be realized.
  • the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

Embodiments of the present application are applicable to the field of lithium battery rotary kilns, and provide a heat recycling system and method for a lithium battery rotary kiln, and a medium. The system comprises: a first temperature measurement module arranged in a rotary kiln and used for measuring the real-time temperature in the kiln; a second temperature measurement module arranged in a heat recycling pipeline system and used for measuring the real-time temperature in the heat recycling pipeline; a main control module controlling the opening degree of each valve assembly in response to temperature data uploaded by the first temperature measurement module and the second temperature measurement module; and valve assemblies disposed in the heat recycling pipeline system and used for controlling the opening degree of the outlet of a heat recycling pipeline in response to a control command of the main control module; and an AI module used for storing the relationship model between the temperature in the kiln and a compensation temperature, wherein the compensation temperature refers to the temperature provided by the heat recycling pipeline to the rotary kiln. According to the present application, the temperature compensation of the heat recycling system can be precisely controlled, and thus the practicability of the heat recycling system is improved.

Description

一种锂电池回转窑的热回收循环系统、方法及介质A heat recovery cycle system, method and medium for a lithium battery rotary kiln 技术领域technical field
本申请属于锂电池回转窑领域,尤其涉及一种锂电池回转窑的热回收循环系统、方法及介质。The application belongs to the field of lithium battery rotary kilns, and in particular relates to a heat recovery circulation system, method and medium of a lithium battery rotary kiln.
背景技术Background technique
回转窑在建材、冶金、化工、环保等许多生产行业中,广泛地使用回转圆筒设备对固体物料进行机械、物理或化学处理,这类设备被称为回转窑。回转窑的应用起源于水泥生产,1824年英国水泥工J阿斯普发明了间歇操作的土立窑;1883年德国狄茨世发明了连续操作的多层立窑;1885英国人兰萨姆(ERansome)发明了回转窑,在英、美取得专利后将它投入生产,很快获得可观的经济效益。回转窑的发明,使得水泥工业迅速发展,同时也促进了人们对回转窑应用的研究,很快回转窑被广泛应用到许多工业领域,并在这些生产中越来越重要,成为相应企业生产的核心设备。Rotary kiln In many production industries such as building materials, metallurgy, chemical industry, environmental protection, etc., rotary cylinder equipment is widely used for mechanical, physical or chemical treatment of solid materials. This type of equipment is called rotary kiln. The application of the rotary kiln originated from cement production. In 1824, the British cement worker J Asp invented the earth shaft kiln with intermittent operation; Eransome) invented the rotary kiln, and put it into production after obtaining patents in Britain and the United States, and soon gained considerable economic benefits. The invention of the rotary kiln led to the rapid development of the cement industry, and at the same time promoted people's research on the application of the rotary kiln. Soon the rotary kiln was widely used in many industrial fields, and became more and more important in these productions, becoming the core of the production of corresponding enterprises. equipment.
锂电池在制备过程中,需要使用回转窑对锂电池的正负电极材料进行煅烧,以及用于废旧锂电池回收煅烧。回转窑在工作过程中会产生大量的热量流失,也就是其热能的利用率不高,为了解决这个问题,回转窑通常会设置一个热回收循环系统,实现热能的二次利用,从而提高热能的利用率,降低煤等供热能源的消耗。但传统的热回收循环系统都是在排热口处或者窑壁外侧设置具有热能回收的装置,然后将回收的热能返回至回转窑内,实现粗略的热能回收。然而,在实际应用中,回转窑本身就工作在设定的温度范围内,通过热回收的热量返回至回转窑内只会出现两种结果,一是回收的热能不够,对窑内温度无法产生实际的影响,二是热量足够是的窑内温度波动较大,从而影响回转窑的正常工作。由此可知,不管是哪一种的热能回收,在实际应用中的意义均不大,有时候甚至会产生反向效果。因此,目前亟需一种合理的热回收循环系统来解 决该问题。During the preparation process of lithium batteries, it is necessary to use a rotary kiln to calcinate the positive and negative electrode materials of lithium batteries, as well as to recycle and calcinate waste lithium batteries. The rotary kiln will produce a large amount of heat loss during the working process, that is, the utilization rate of its heat energy is not high. In order to solve this problem, the rotary kiln is usually equipped with a heat recovery cycle system to realize the secondary utilization of heat energy, thereby improving the efficiency of heat energy. Utilization rate, reduce the consumption of heating energy such as coal. However, in the traditional heat recovery cycle system, a device with heat energy recovery is installed at the heat exhaust port or outside the kiln wall, and then the recovered heat energy is returned to the rotary kiln to achieve rough heat energy recovery. However, in practical applications, the rotary kiln itself works within the set temperature range, and there will only be two results when the heat recovered by heat is returned to the rotary kiln. One is that the recovered heat energy is not enough to affect the temperature in the kiln. The actual impact, the second is that the temperature in the kiln with sufficient heat fluctuates greatly, which affects the normal operation of the rotary kiln. It can be seen from this that no matter what kind of heat energy recovery is used, it is of little significance in practical applications, and sometimes even produces a reverse effect. Therefore, there is an urgent need for a reasonable heat recovery cycle system to solve this problem.
发明内容Contents of the invention
有鉴于此,本申请实施例提供了一种锂电池回转窑的热回收循环系统、方法及介质,以解决传统回转窑热回收循环系统回收的热能无法产生实际效益的问题。In view of this, the embodiment of the present application provides a heat recovery circulation system, method and medium of a lithium battery rotary kiln to solve the problem that the heat recovered by the traditional rotary kiln heat recovery circulation system cannot produce actual benefits.
本申请实施例的第一方面提供了一种锂电池回转窑的热回收循环系统,包括:The first aspect of the embodiments of the present application provides a heat recovery cycle system for a lithium battery rotary kiln, including:
布置于回转窑内用于检测窑内实时温度的第一温度检测模块;The first temperature detection module arranged in the rotary kiln to detect the real-time temperature in the kiln;
布置于热回收管路系统中用于检测热回收管路中的实时温度的第二温度检测模块;A second temperature detection module arranged in the heat recovery pipeline system for detecting the real-time temperature in the heat recovery pipeline;
主控模块,响应于所述第一温度检测模块和第二温度检测模块,上传的温度数据并控制阀门组件的开度;The main control module responds to the temperature data uploaded by the first temperature detection module and the second temperature detection module and controls the opening degree of the valve assembly;
阀门组件,设置在热回收管路系统中,响应于所述主控模块的控制指令用于控制所述热回收管路出口开度;A valve assembly, arranged in the heat recovery pipeline system, is used to control the outlet opening of the heat recovery pipeline in response to the control command of the main control module;
AI模块,用于存储窑内温度和补偿温度的关系模型,其中补偿温度是指热回收管路提供给回转窑的温度;The AI module is used to store the relationship model between the temperature in the kiln and the compensation temperature, where the compensation temperature refers to the temperature provided by the heat recovery pipeline to the rotary kiln;
所述储窑内温度和补偿温度的关系模型为
Figure PCTCN2022092509-appb-000001
The relationship model between the temperature in the storage kiln and the compensation temperature is
Figure PCTCN2022092509-appb-000001
其中,T为回转窑目标温度,T 0为回转窑当前温度,t 1为回转窑的调校温度,t 2为回转窑外的环境温度,
Figure PCTCN2022092509-appb-000002
为回转窑外的环境温度补偿系数,k为热回收管路出口开度,λ为回转窑的温度损失参数,δ为热回收管路的温度损失系数。
Among them, T is the target temperature of the rotary kiln, T 0 is the current temperature of the rotary kiln, t 1 is the adjustment temperature of the rotary kiln, t 2 is the ambient temperature outside the rotary kiln,
Figure PCTCN2022092509-appb-000002
is the ambient temperature compensation coefficient outside the rotary kiln, k is the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln, and δ is the temperature loss coefficient of the heat recovery pipeline.
在本申请中,为了解决上述提及的热回收循环系统回收的热能无法产生实际效益的问题,本申请基于实际模型出发,根据回转窑所需的目标温度,以及热回收循环系统所能提高的补偿温度建立补偿模型,使得回转窑内的温度能够达到实际生产所需的温度,而不会造成回转窑内的温度巨变或产生较大的波动,同时为了进一步提高回收热量的循环使用,本申请还要合理调节回转窑的调校温度,使得热回收管路出口开度尽量维持在最大,以保证回收的热量基本都能 用于回转窑内的温度补偿。In this application, in order to solve the problem that the heat energy recovered by the heat recovery cycle system mentioned above cannot produce actual benefits, this application is based on an actual model, according to the target temperature required by the rotary kiln, and the improvement that the heat recovery cycle system can improve Compensate the temperature and establish a compensation model so that the temperature in the rotary kiln can reach the temperature required for actual production without causing a huge change or large fluctuation in the temperature in the rotary kiln. At the same time, in order to further improve the recycling of recovered heat, this application It is also necessary to reasonably adjust the adjustment temperature of the rotary kiln so that the outlet opening of the heat recovery pipeline is kept at the maximum as much as possible to ensure that the recovered heat can basically be used for temperature compensation in the rotary kiln.
进一步的,所述第一温度检测模块均匀布置于回转窑内,使其可以准确检测到回转窑内任一区域的实时温度。分区控制,能够提供更精确的温度控制,锂电池的煅烧工艺中,对温度的掌控极为重要,温度的掌控就决定锂电池材料的性能,因此采用分区控制的策略能够进一步提高控制精度。Further, the first temperature detection module is evenly arranged in the rotary kiln, so that it can accurately detect the real-time temperature of any area in the rotary kiln. Partition control can provide more accurate temperature control. In the calcination process of lithium batteries, temperature control is extremely important. Temperature control determines the performance of lithium battery materials. Therefore, the use of partition control strategies can further improve control accuracy.
进一步的,所述第二温度检测模块由热回收管路入口到热回收管路出口按固定间距或热回收管路中的温度分布曲线进行布置。回收的热量在管路中循环时会随之时间或管路流失,例如在一段热回收管路中,热量比如是入口出(回收口)处的温度最高,出口处的温度最低,在整个管路中可能存在一个线性或非线性的变化(主要取决于环境温度和管路的温度损失系数),为应对该问题,本申请中采用固定间距或根据管路中的热量分布曲线进行第二温度检测模块的安装,以增强温度控制的精确度。Further, the second temperature detection module is arranged from the inlet of the heat recovery pipeline to the outlet of the heat recovery pipeline according to a fixed distance or a temperature distribution curve in the heat recovery pipeline. When the recovered heat circulates in the pipeline, it will be lost with time or the pipeline. For example, in a section of heat recovery pipeline, the heat such as the highest temperature at the inlet and outlet (recovery port), and the lowest temperature at the outlet, in the entire pipe There may be a linear or non-linear change in the pipeline (mainly depends on the ambient temperature and the temperature loss coefficient of the pipeline), in order to deal with this problem, this application uses a fixed distance or according to the heat distribution curve in the pipeline for the second temperature The detection module is installed to enhance the accuracy of temperature control.
进一步的,还包括一个实时检测回转窑外的环境温度的第三温度模块。由上文可知,环境温度不仅对热回收管路中的热量有较大的影响,同时还对回转窑内的温度有影响,以夏季和冬季为例,环境温度的差异对回转窑内和热回收管路中的温度有较大影响,因此要提高温度补偿的精度,就必须掌握环境温度的影响。Further, it also includes a third temperature module for detecting the ambient temperature outside the rotary kiln in real time. It can be seen from the above that the ambient temperature not only has a great influence on the heat in the heat recovery pipeline, but also has an impact on the temperature in the rotary kiln. Taking summer and winter as an example, the difference in ambient temperature has a great influence on the heat and heat in the rotary kiln. The temperature in the recovery pipeline has a great influence, so in order to improve the accuracy of temperature compensation, it is necessary to grasp the influence of the ambient temperature.
进一步的,所述AI模块基于深度神经学习网络,根据目标温度和所述第一温度检测模块检测到的窑内实时温度不断调整所述关系模型中的参数,即所述的调校温度,回转窑外的环境温度补偿系数,热回收管路出口开度,λ回转窑的温度损失参数,δ为热回收管路的温度损失系数。Further, based on the deep neural learning network, the AI module continuously adjusts the parameters in the relationship model according to the target temperature and the real-time temperature in the kiln detected by the first temperature detection module, that is, the adjustment temperature, turning The ambient temperature compensation coefficient outside the kiln, the outlet opening of the heat recovery pipeline, the temperature loss parameter of the λ rotary kiln, and δ is the temperature loss coefficient of the heat recovery pipeline.
在另一方面,本申请中为了提高控制精度,基于深度神经学习网络,结合实时数据对关系模型进行校正,使得控制精度得以进一步的提升。On the other hand, in order to improve the control accuracy in this application, the relational model is corrected based on the deep neural learning network combined with real-time data, so that the control accuracy can be further improved.
进一步的,所述阀门组件至少为两个,设置在所述热回收管路的首端和末端。Further, there are at least two valve assemblies, which are arranged at the head end and the end of the heat recovery pipeline.
进一步的,所述阀门组件为多个,所述热回收管路中按固定间距或热回收 管路中热量分布曲线定点安装。Further, there are multiple valve assemblies, and the heat recovery pipeline is installed at fixed intervals or at fixed points according to the heat distribution curve in the heat recovery pipeline.
本申请实施例的第二方面提供了一种锂电池回转窑的热回收循环方法,该方法基于所述的一种锂电池回转窑的热回收循环系统进行执行,其包括:The second aspect of the embodiments of the present application provides a heat recovery cycle method for a lithium battery rotary kiln, which is executed based on the heat recovery cycle system for a lithium battery rotary kiln, which includes:
S101:实时采集回转窑内温度、回转窑外的环境温度、热回收管路中的温度;S101: Collect the temperature inside the rotary kiln, the ambient temperature outside the rotary kiln, and the temperature in the heat recovery pipeline in real time;
S102:将采集的温度数据上传至主控模块(300);S102: Upload the collected temperature data to the main control module (300);
S103:主控模块基于关系模型为
Figure PCTCN2022092509-appb-000003
调整所述热回收管路对回转窑的补偿温度;
S103: The main control module is based on the relationship model as
Figure PCTCN2022092509-appb-000003
Adjusting the compensation temperature of the heat recovery pipeline to the rotary kiln;
S104:阀门组件执行开度调节;S104: the valve assembly performs opening adjustment;
S105:再次采集窑内实时温度,并判断其是否达到了目标温度,如果没有达到目标温度则继续执行阀门组件开度调节直至达到目标温度;S105: collect the real-time temperature in the kiln again, and judge whether it has reached the target temperature, if not, continue to adjust the opening of the valve assembly until the target temperature is reached;
S106:根据阀门组件两次调节的补偿热量差校正关系模型中的各项参数数值;S106: Correcting the values of various parameters in the relationship model according to the compensation heat difference adjusted twice by the valve assembly;
S107:返回校正后的参数至AI模块以更新所述关系模型;S107: Return the corrected parameters to the AI module to update the relationship model;
其中,T为回转窑目标温度,T 0为回转窑当前温度,t 1为回转窑的调校温度,t 2为回转窑外的环境温度,
Figure PCTCN2022092509-appb-000004
为回转窑外的环境温度补偿系数,k为热回收管路出口开度,λ为回转窑的温度损失参数,δ为热回收管路的温度损失系数。
Among them, T is the target temperature of the rotary kiln, T 0 is the current temperature of the rotary kiln, t 1 is the adjustment temperature of the rotary kiln, t 2 is the ambient temperature outside the rotary kiln,
Figure PCTCN2022092509-appb-000004
is the ambient temperature compensation coefficient outside the rotary kiln, k is the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln, and δ is the temperature loss coefficient of the heat recovery pipeline.
进一步的,所述回转窑目标温度T可采用系统预审或手动调节的方式设置。Further, the target temperature T of the rotary kiln can be set by means of system pre-examination or manual adjustment.
本申请实施例的第三方面提供了一种介质,所述介质存储有计算机程序,当计算机程序产品在终端设备上运行时,使得系统设备执行上述第一方面中任一项所述的功能。A third aspect of the embodiments of the present application provides a medium, the medium stores a computer program, and when the computer program product is run on a terminal device, the system device executes the function described in any one of the above first aspects.
本申请实施例与现有技术相比存在的有益效果是:本申请中基于深度神经学习网络,结合建立的回转窑温度补偿的关系模块,并对模型不断优化,从而提高回转窑热回收循环系统中热量的有效利用,减少回收热量对回转窑造成的温度波动,避免因回收热量的使用使得回转窑工作在非正常温度下,从而既达到了回收热量的目的,又达到了回收热量有效利用的效果,提升了能源的利用 率,具有环保高效的技术进步。Compared with the prior art, the embodiment of the present application has the following beneficial effects: the present application is based on the deep neural learning network, combined with the relationship module of the established rotary kiln temperature compensation, and continuously optimizes the model, thereby improving the heat recovery cycle system of the rotary kiln. The effective utilization of medium heat reduces the temperature fluctuation caused by the recovered heat to the rotary kiln, and avoids the use of recovered heat to make the rotary kiln work at an abnormal temperature, thereby achieving both the purpose of recovering heat and the effective use of recovered heat The effect is to improve the utilization rate of energy, and it has the technological progress of environmental protection and high efficiency.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only for the present application For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without paying creative efforts.
图1是本申请实施例提供的锂电池回转窑的热回收循环系统的结构示意图;Fig. 1 is a schematic structural diagram of a heat recovery circulation system of a lithium battery rotary kiln provided in an embodiment of the present application;
图2是本申请实施例提供的锂电池回转窑的热回收循环方法的流程示意图;Fig. 2 is a schematic flow chart of a heat recovery cycle method for a lithium battery rotary kiln provided in an embodiment of the present application;
图3是本申请实施例提供的终端设备的结构示意图。FIG. 3 is a schematic structural diagram of a terminal device provided by an embodiment of the present application.
具体实施方式Detailed ways
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本申请实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本申请。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本申请的描述。In the following description, specific details such as specific system structures and technologies are presented for the purpose of illustration rather than limitation, so as to thoroughly understand the embodiments of the present application. It will be apparent, however, to one skilled in the art that the present application may be practiced in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
为了说明本申请所述的技术方案,下面通过具体实施例来进行说明。In order to illustrate the technical solutions described in this application, specific examples are used below to illustrate.
参见图1,为本申请实施例提供的锂电池回转窑的热回收循环系统的结构示意图,包括:Referring to Figure 1, it is a schematic structural diagram of the heat recovery cycle system of the lithium battery rotary kiln provided in the embodiment of the present application, including:
布置于回转窑10内用于检测窑内实时温度的第一温度检测模块100;A first temperature detection module 100 arranged in the rotary kiln 10 for detecting the real-time temperature in the kiln;
布置于热回收管路系统11中用于检测热回收管路中的实时温度的第二温度检测模块200;A second temperature detection module 200 arranged in the heat recovery pipeline system 11 for detecting the real-time temperature in the heat recovery pipeline;
主控模块300,响应于第一温度检测模块100和第二温度检测模块200,上传的温度数据并控制阀门组件的开度;The main control module 300 responds to the temperature data uploaded by the first temperature detection module 100 and the second temperature detection module 200 and controls the opening of the valve assembly;
阀门组件400,设置在热回收管路系统11中,响应于主控模块300的控制指令用于控制热回收管路出口开度;The valve assembly 400 is arranged in the heat recovery pipeline system 11 and is used to control the opening degree of the outlet of the heat recovery pipeline in response to the control command of the main control module 300;
AI模块500,用于存储窑内温度和补偿温度的关系模型,其中补偿温度是 指热回收管路提供给回转窑10的温度;The AI module 500 is used to store the relationship model between the temperature in the kiln and the compensation temperature, wherein the compensation temperature refers to the temperature provided by the heat recovery pipeline to the rotary kiln 10;
储窑内温度和补偿温度的关系模型为
Figure PCTCN2022092509-appb-000005
The relationship model between the temperature in the storage kiln and the compensation temperature is
Figure PCTCN2022092509-appb-000005
其中,T为回转窑10目标温度,T 0为回转窑10当前温度,t 1为回转窑10的调校温度,t 2为回转窑10外的环境温度,
Figure PCTCN2022092509-appb-000006
为回转窑10外的环境温度补偿系数,k为热回收管路出口开度,λ为回转窑10的温度损失参数,δ为热回收管路的温度损失系数。
Wherein, T is the target temperature of the rotary kiln 10, T 0 is the current temperature of the rotary kiln 10, t 1 is the adjustment temperature of the rotary kiln 10, and t 2 is the ambient temperature outside the rotary kiln 10,
Figure PCTCN2022092509-appb-000006
is the ambient temperature compensation coefficient outside the rotary kiln 10, k is the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln 10, and δ is the temperature loss coefficient of the heat recovery pipeline.
本实施例中的回转窑10可理解为锂电池专用的回转窑10,或其他通用的回转窑10也同样适用于本实施例所提供的技术方案。也就是传统的回转窑设备也可以是本申请所解决问题的对象,回转窑设备是指旋转煅烧窑(俗称旋窑),属于建材设备类。回转窑设备按处理物料不同可分为水泥窑、冶金化工窑和石灰窑。回转窑设备按处理物料不同可分为水泥窑、冶金化工窑和石灰窑。水泥窑主要用于煅烧水泥熟料,分干法生产水泥窑和湿法生产水泥窑两大类。冶金化工窑则主要用于冶金行业钢铁厂贫铁矿磁化焙烧;铬、镍铁矿氧化焙烧;耐火材料厂焙烧高铝钒土矿和铝厂焙烧熟料、氢氧化铝;化工厂焙烧铬矿砂和铬矿粉等类矿物。石灰窑(即活性石灰窑)用于焙烧钢铁厂、铁合金厂用的活性石灰和轻烧白云石。The rotary kiln 10 in this embodiment can be understood as a rotary kiln 10 dedicated to lithium batteries, or other general-purpose rotary kilns 10 are also applicable to the technical solution provided in this embodiment. That is to say, the traditional rotary kiln equipment can also be the object of the problem solved in this application. The rotary kiln equipment refers to the rotary calcining kiln (commonly known as rotary kiln), which belongs to the building material equipment category. Rotary kiln equipment can be divided into cement kiln, metallurgical chemical kiln and lime kiln according to different processing materials. Rotary kiln equipment can be divided into cement kiln, metallurgical chemical kiln and lime kiln according to different processing materials. Cement kilns are mainly used for calcining cement clinker, which can be divided into two categories: dry production cement kiln and wet production cement kiln. Metallurgical and chemical kilns are mainly used for magnetization roasting of lean iron ore in iron and steel plants in the metallurgical industry; oxidative roasting of chromium and nickel-iron ore; roasting of high-alumina bauxite in refractory plants and clinker and aluminum hydroxide in aluminum plants; roasting of chromium ore in chemical plants And minerals such as chromium ore powder. Lime kiln (i.e. active lime kiln) is used for roasting active lime and lightly burned dolomite used in iron and steel plants and ferroalloy plants.
值得说明的本实施例中的回转窑设备的结构部件组成一般包括:It is worth noting that the structural components of the rotary kiln equipment in this embodiment generally include:
窑体:氧化锌回转窑的窑体一般由20毫米厚的钢板焊接(或铆按)成圆筒。Kiln body: The kiln body of a zinc oxide rotary kiln is generally welded (or riveted) into a cylinder by 20 mm thick steel plates.
滚圈:滚圈并不直接套在窑体上,而是通过底座垫板安装在窑体上,其作用是加固氧化锌回转窑窑体,同时可以将筒体的重量传给托轮,在耐火材料生产中所使用的氧化锌回转窑,一般有5到8个滚圈。Rolling ring: The rolling ring is not directly set on the kiln body, but is installed on the kiln body through the base plate. Its function is to strengthen the zinc oxide rotary kiln body, and at the same time, it can transfer the weight of the cylinder body to the supporting rollers. The zinc oxide rotary kiln used in the production of refractory materials generally has 5 to 8 rolling rings.
托轮及托轮轴:托轮是通过热装法装在托轮轴上,而托轮轴则装在两个有青铜轴瓦的轴承内,轴承用水淖纵冷却后出来的水温不应超过25度。Supporting wheel and supporting wheel shaft: The supporting wheel is installed on the supporting wheel shaft by hot-fitting method, and the supporting wheel shaft is installed in two bearings with bronze bearing bushes. The temperature of the water coming out of the bearings after longitudinal cooling with water should not exceed 25 degrees.
挡轮:挡轮为一限制装置,限制氧化锌回转窑窑体在托轮上的位置,但它不能制止窝体的上下移动。Stopper wheel: The stopper wheel is a limiting device that limits the position of the zinc oxide rotary kiln body on the supporting wheel, but it cannot stop the up and down movement of the nest body.
传动装置:氧化锌回转窑一般是利用齿轮来带动回转的。Transmission device: Zinc oxide rotary kiln generally uses gears to drive the rotation.
凡满足上述组成的设备均可视为本申请所适用的回转窑设备。Any equipment that meets the above composition can be regarded as the rotary kiln equipment applicable to this application.
可选的,在一些实施例中,第一温度检测模块100均匀布置于回转窑10内,使其可以准确检测到回转窑10内任一区域的实时温度。Optionally, in some embodiments, the first temperature detection module 100 is evenly arranged in the rotary kiln 10 so that it can accurately detect the real-time temperature of any area in the rotary kiln 10 .
可选的,在一些实施例中,第二温度检测模块200由热回收管路入口到热回收管路出口按固定间距或热回收管路中的温度分布曲线进行布置。Optionally, in some embodiments, the second temperature detection modules 200 are arranged at fixed intervals from the heat recovery pipeline inlet to the heat recovery pipeline outlet according to a temperature distribution curve in the heat recovery pipeline.
可选的,在一些实施例中,还包括一个实时检测回转窑10外的环境温度的第三温度模块600。Optionally, in some embodiments, a third temperature module 600 for detecting the ambient temperature outside the rotary kiln 10 in real time is also included.
本实施例中所提到的第一温度检测模块100、第二温度检测模块200以及第三温度模块600其本质相同,是用于检测温度的传感器,其中为了提高检测温度,尤其是窑内和管路中需要采用耐高温的温度传感器。因此,一般采用非接触式的温度传感器,它的敏感元件与被测对象互不接触,又称非接触式测温仪表。这种仪表可用来测量运动物体、小目标和热容量小或温度变化迅速(瞬变)对象的表面温度,也可用于测量温度场的温度分布。最常用的非接触式测温仪表基于黑体辐射的基本定律,称为辐射测温仪表。辐射测温法包括亮度法(见光学高温计)、辐射法(见辐射高温计)和比色法(见比色温度计)。各类辐射测温方法只能测出对应的光度温度、辐射温度或比色温度。只有对黑体(吸收全部辐射并不反射光的物体)所测温度才是真实温度。如欲测定物体的真实温度,则必须进行材料表面发射率的修正。而材料表面发射率不仅取决于温度和波长,而且还与表面状态、涂膜和微观组织等有关,因此很难精确测量。在自动化生产中往往需要利用辐射测温法来测量或控制某些物体的表面温度,如冶金中的钢带轧制温度、轧辊温度、锻件温度和各种熔融金属在冶炼炉或坩埚中的温度。在这些具体情况下,物体表面发射率的测量是相当困难的。对于固体表面温度自动测量和控制,可以采用附加的反射镜使与被测表面一起组成黑体空腔。附加辐射的影响能提高被测表面的有效辐射和有效发射系数。利用有效发射系数通过仪表对实测温度进行相应的修正,最终可得到被测表面的真实温度。最为典型的附加反射镜是半球反射镜。球中心附近被测表面的漫射辐 射能受半球镜反射回到表面而形成附加辐射,从而提高有效发射系数式中ε为材料表面发射率,ρ为反射镜的反射率。至于气体和液体介质真实温度的辐射测量,则可以用插入耐热材料管至一定深度以形成黑体空腔的方法。通过计算求出与介质达到热平衡后的圆筒空腔的有效发射系数。在自动测量和控制中就可以用此值对所测腔底温度(即介质温度)进行修正而得到介质的真实温度。The first temperature detection module 100, the second temperature detection module 200, and the third temperature module 600 mentioned in this embodiment are essentially the same, and are sensors for detecting temperature. In order to increase the detection temperature, especially in the kiln and A temperature sensor with high temperature resistance is required in the pipeline. Therefore, a non-contact temperature sensor is generally used, and its sensitive element is not in contact with the measured object, also known as a non-contact temperature measuring instrument. This instrument can be used to measure the surface temperature of moving objects, small targets and objects with small heat capacity or rapid temperature changes (transient), and can also be used to measure the temperature distribution of the temperature field. The most commonly used non-contact thermometers are based on the fundamental law of black body radiation and are called radiation thermometers. Radiation thermometry includes brightness method (see optical pyrometer), radiation method (see radiation pyrometer) and colorimetric method (see colorimetric thermometer). All kinds of radiation temperature measurement methods can only measure the corresponding photometric temperature, radiation temperature or colorimetric temperature. Only the temperature measured for a black body (an object that absorbs all radiation and does not reflect light) is the true temperature. If you want to measure the real temperature of the object, you must correct the surface emissivity of the material. However, the surface emissivity of materials depends not only on temperature and wavelength, but also on surface state, coating film and microstructure, so it is difficult to measure accurately. In automatic production, it is often necessary to use radiation thermometry to measure or control the surface temperature of certain objects, such as the steel strip rolling temperature, roll temperature, forging temperature in metallurgy, and the temperature of various molten metals in smelting furnaces or crucibles . In these specific cases, the measurement of the emissivity of an object's surface is quite difficult. For automatic measurement and control of solid surface temperature, an additional reflector can be used to form a black body cavity together with the measured surface. The effect of additional radiation can increase the effective radiation and effective emissivity of the measured surface. Use the effective emissivity coefficient to correct the measured temperature through the instrument, and finally get the real temperature of the measured surface. The most typical additional mirror is a hemispherical mirror. The diffuse radiation of the measured surface near the center of the sphere can be reflected back to the surface by the hemispherical mirror to form additional radiation, thereby increasing the effective emissivity coefficient. In the formula, ε is the surface emissivity of the material, and ρ is the reflectivity of the mirror. As for the radiation measurement of the real temperature of the gas and liquid medium, the method of inserting the heat-resistant material tube to a certain depth to form a black body cavity can be used. The effective emission coefficient of the cylinder cavity after reaching thermal equilibrium with the medium is obtained by calculation. In automatic measurement and control, this value can be used to correct the measured cavity bottom temperature (ie medium temperature) to obtain the true temperature of the medium.
可选的,在一些实施例中,AI模块500基于深度神经学习网络,根据目标温度和第一温度检测模块100检测到的窑内实时温度不断调整关系模型中的参数,即的调校温度,回转窑10外的环境温度补偿系数,热回收管路出口开度,λ回转窑10的温度损失参数,δ为热回收管路的温度损失系数。Optionally, in some embodiments, based on the deep neural learning network, the AI module 500 continuously adjusts the parameters in the relational model according to the target temperature and the real-time temperature in the kiln detected by the first temperature detection module 100, that is, the adjustment temperature of The ambient temperature compensation coefficient outside the rotary kiln 10, the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln 10, and δ is the temperature loss coefficient of the heat recovery pipeline.
本实施例中的深度神经学习网络采用卷积神经网络模型或深度信任网络模型。在无监督预训练出现之前,训练深度神经网络通常非常困难,而其中一个特例是卷积神经网络。卷积神经网络受视觉系统的结构启发而产生。第一个卷积神经网络计算模型是基于神经元之间的局部连接和分层组织图像转换,将有相同参数的神经元应用于前一层神经网络的不同位置,得到一种平移不变神经网络结构形式。深度信任网络模型,DBN可以解释为贝叶斯概率生成模型,由多层随机隐变量组成,上面的两层具有无向对称连接,下面的层得到来自上一层的自顶向下的有向连接,最底层单元的状态为可见输入数据向量。DBN由若2F结构单元堆栈组成,结构单元通常为RBM(RestIlcted Boltzmann Machine,受限玻尔兹曼机)。堆栈中每个RBM单元的可视层神经元数量等于前一RBM单元的隐层神经元数量。根据深度学习机制,采用输入样例训练第一层RBM单元,并利用其输出训练第二层RBM模型,将RBM模型进行堆栈通过增加层来改善模型性能。在无监督预训练过程中,DBN编码输入到顶层RBM后,解码顶层的状态到最底层的单元,实现输入的重构。RBM作为DBN的结构单元,与每一层DBN共享参数。The deep neural learning network in this embodiment adopts a convolutional neural network model or a deep trust network model. Before the advent of unsupervised pre-training, training deep neural networks was often very difficult, and a special case of this was convolutional neural networks. Convolutional neural networks are inspired by the structure of the visual system. The first convolutional neural network computing model is based on local connections between neurons and hierarchically organized image transformations. Neurons with the same parameters are applied to different positions of the previous layer of neural network to obtain a translation-invariant neural network. Network structure form. The deep trust network model, DBN can be interpreted as a Bayesian probability generation model, consisting of multiple layers of random hidden variables, the upper two layers have undirected symmetric connections, and the lower layer gets top-down directed from the upper layer Connected, the state of the bottommost unit is the visible input data vector. DBN is composed of a stack of 2F structural units, and the structural unit is usually RBM (RestIlcted Boltzmann Machine, Restricted Boltzmann Machine). The number of neurons in the visible layer of each RBM unit in the stack is equal to the number of neurons in the hidden layer of the previous RBM unit. According to the deep learning mechanism, the input samples are used to train the first layer of RBM unit, and its output is used to train the second layer of RBM model, and the RBM model is stacked to improve the model performance by adding layers. In the unsupervised pre-training process, after the DBN code is input to the top-layer RBM, the state of the top layer is decoded to the bottom unit to realize the reconstruction of the input. As the structural unit of DBN, RBM shares parameters with each layer of DBN.
可选的,在一些实施例中,阀门组件400至少为两个,设置在热回收管路的首端和末端。Optionally, in some embodiments, there are at least two valve assemblies 400, which are arranged at the head end and the end of the heat recovery pipeline.
可选的,在一些实施例中,阀门组件400为多个,热回收管路中按固定间距或热回收管路中热量分布曲线定点安装。Optionally, in some embodiments, there are multiple valve assemblies 400, and the heat recovery pipeline is installed at fixed intervals or at fixed points along the heat distribution curve in the heat recovery pipeline.
参考图2所示,本申请实施例提供了一种锂电池回转窑的热回收循环方法的流程示意图,该方法基于锂电池回转窑的热回收循环系统进行执行,其包括:Referring to Figure 2, the embodiment of the present application provides a schematic flow chart of a heat recovery cycle method for a lithium battery rotary kiln, which is implemented based on a heat recovery cycle system for a lithium battery rotary kiln, which includes:
S101:实时采集回转窑10内温度、回转窑10外的环境温度、热回收管路中的温度;S101: Collect the temperature inside the rotary kiln 10, the ambient temperature outside the rotary kiln 10, and the temperature in the heat recovery pipeline in real time;
S102:将采集的温度数据上传至主控模块(300);S102: Upload the collected temperature data to the main control module (300);
S103:主控模块300基于关系模型为
Figure PCTCN2022092509-appb-000007
调整所述热回收管路对回转窑10的补偿温度;
S103: The main control module 300 is based on the relationship model as
Figure PCTCN2022092509-appb-000007
Adjust the compensation temperature of the heat recovery pipeline to the rotary kiln 10;
S104:阀门组件400执行开度调节;S104: the valve assembly 400 performs opening adjustment;
S105:再次采集窑内实时温度,并判断其是否达到了目标温度,如果没有达到目标温度则继续执行阀门组件400开度调节直至达到目标温度;S105: collect the real-time temperature in the kiln again, and judge whether it has reached the target temperature, and if it does not reach the target temperature, continue to adjust the opening of the valve assembly 400 until the target temperature is reached;
S106:根据阀门组件400两次调节的补偿热量差校正关系模型中的各项参数数值;S106: Correcting the values of various parameters in the relationship model according to the compensation heat difference adjusted twice by the valve assembly 400;
S107:返回校正后的参数至AI模块500以更新所述关系模型;S107: Return the corrected parameters to the AI module 500 to update the relationship model;
其中,T为回转窑10目标温度,T 0为回转窑10当前温度,t 1为回转窑10的调校温度,t 2为回转窑10外的环境温度,
Figure PCTCN2022092509-appb-000008
为回转窑10外的环境温度补偿系数,k为热回收管路出口开度,λ为回转窑10的温度损失参数,δ为热回收管路的温度损失系数。
Wherein, T is the target temperature of the rotary kiln 10, T 0 is the current temperature of the rotary kiln 10, t 1 is the adjustment temperature of the rotary kiln 10, and t 2 is the ambient temperature outside the rotary kiln 10,
Figure PCTCN2022092509-appb-000008
is the ambient temperature compensation coefficient outside the rotary kiln 10, k is the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln 10, and δ is the temperature loss coefficient of the heat recovery pipeline.
可选的,在一些实施例中,回转窑10目标温度T可采用系统预审或手动调节的方式设置。Optionally, in some embodiments, the target temperature T of the rotary kiln 10 can be set by means of system preview or manual adjustment.
本申请实施例提供了一种介质,该介质优选为计算机可读存储介质,计算机可读存储介质存储有计算机程序,当计算机程序产品在终端设备上运行时,使得系统设备执行上述第一方面中任一项的锂电池回转窑的热回收循环方法。计算机程序被主控模块300执行时实现上述锂电池回转窑的热回收循环方法的各个步骤。An embodiment of the present application provides a medium. The medium is preferably a computer-readable storage medium. The computer-readable storage medium stores a computer program. When the computer program product runs on the terminal device, the system device executes the above-mentioned first aspect. A heat recovery cycle method for any one of the lithium battery rotary kilns. When the computer program is executed by the main control module 300 , various steps of the above-mentioned heat recovery cycle method of the lithium battery rotary kiln are realized.
图3是本申请实施例提供的终端设备的结构示意图。如图3所示,该实施例的终端设备包括:处理器60、存储器61以及存储在所述存储器61中并可在所述处理器60上运行的计算机程序62。所述处理器60执行所述计算机程序62时实现上述各个锂电池回转窑的热回收循环方法实施例中的步骤,例如图2所示的步骤S101至S107。或者,所述处理器60执行所述计算机程序62时实现上述各装置实施例中各模块/单元的功能。FIG. 3 is a schematic structural diagram of a terminal device provided by an embodiment of the present application. As shown in FIG. 3 , the terminal device in this embodiment includes: a processor 60 , a memory 61 , and a computer program 62 stored in the memory 61 and operable on the processor 60 . When the processor 60 executes the computer program 62 , the steps in the embodiments of the heat recovery cycle method for the lithium battery rotary kiln mentioned above are realized, such as steps S101 to S107 shown in FIG. 2 . Alternatively, when the processor 60 executes the computer program 62, the functions of the modules/units in the above-mentioned device embodiments are realized.
示例性的,所述计算机程序62可以被分割成一个或多个模块/单元,所述一个或者多个模块/单元被存储在所述存储器61中,并由所述处理器60执行,以完成本申请。所述一个或多个模块/单元可以是能够完成特定功能的一系列计算机程序指令段,该指令段用于描述所述计算机程序62在所述终端设备中的执行过程。Exemplarily, the computer program 62 can be divided into one or more modules/units, and the one or more modules/units are stored in the memory 61 and executed by the processor 60 to complete this application. The one or more modules/units may be a series of computer program instruction segments capable of accomplishing specific functions, and the instruction segments are used to describe the execution process of the computer program 62 in the terminal device.
所述终端设备可以是桌上型计算机、笔记本、掌上电脑等计算设备。所述终端设备可包括,但不仅限于,处理器60、存储器61。本领域技术人员可以理解,图3仅仅是终端设备的示例,并不构成对终端设备的限定,可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件,例如所述终端设备还可以包括输入输出设备、网络接入设备、总线等。The terminal device may be a computing device such as a desktop computer, a notebook, or a palmtop computer. The terminal device may include, but not limited to, a processor 60 and a memory 61 . Those skilled in the art can understand that FIG. 3 is only an example of a terminal device, and does not constitute a limitation to the terminal device. It may include more or less components than those shown in the figure, or combine certain components, or different components, such as The terminal device may also include an input and output device, a network access device, a bus, and the like.
所称处理器60可以是中央处理单元(Central Processing Unit,CPU),还可以是其他通用处理器、数字信号处理器(Digital Signal Processor,DSP)、专用集成电路(Application Specific Integrated Circuit,ASIC)、现成可编程门阵列(Field-Programmable Gate Array,FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件等。通用处理器可以是微处理器或者该处理器也可以是任何常规的处理器等。The so-called processor 60 can be a central processing unit (Central Processing Unit, CPU), and can also be other general-purpose processors, digital signal processors (Digital Signal Processor, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Off-the-shelf programmable gate array (Field-Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like.
所述存储器61可以是所述终端设备的内部存储单元,例如终端设备的硬盘或内存。所述存储器61也可以是所述终端设备的外部存储设备,例如所述终端设备上配备的插接式硬盘,智能存储卡(Smart Media Card,SMC),安全数字(Secure Digital,SD)卡,闪存卡(Flash Card)等。进一步地,所述存储器61 还可以既包括所述终端设备的内部存储单元也包括外部存储设备。所述存储器61用于存储所述计算机程序以及所述终端设备所需的其他程序和数据。所述存储器61还可以用于暂时地存储已经输出或者将要输出的数据。The storage 61 may be an internal storage unit of the terminal device, such as a hard disk or memory of the terminal device. The memory 61 can also be an external storage device of the terminal device, such as a plug-in hard disk equipped on the terminal device, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, Flash card (Flash Card), etc. Further, the memory 61 may also include both an internal storage unit of the terminal device and an external storage device. The memory 61 is used to store the computer program and other programs and data required by the terminal device. The memory 61 can also be used to temporarily store data that has been output or will be output.
所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,仅以上述各功能单元、模块的划分进行举例说明,实际应用中,可以根据需要而将上述功能分配由不同的功能单元、模块完成,即将所述装置的内部结构划分成不同的功能单元或模块,以完成以上描述的全部或者部分功能。实施例中的各功能单元、模块可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中,上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。另外,各功能单元、模块的具体名称也只是为了便于相互区分,并不用于限制本申请的保护范围。上述系统中单元、模块的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that for the convenience and brevity of description, only the division of the above-mentioned functional units and modules is used for illustration. In practical applications, the above-mentioned functions can be assigned to different functional units, Completion of modules means that the internal structure of the device is divided into different functional units or modules to complete all or part of the functions described above. Each functional unit and module in the embodiment may be integrated into one processing unit, or each unit may exist separately physically, or two or more units may be integrated into one unit, and the above-mentioned integrated units may adopt hardware It can also be implemented in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the protection scope of the present application. For the specific working processes of the units and modules in the above system, reference may be made to the corresponding processes in the aforementioned method embodiments, and details will not be repeated here.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述或记载的部分,可以参见其它实施例的相关描述。In the above-mentioned embodiments, the descriptions of each embodiment have their own emphases, and for parts that are not detailed or recorded in a certain embodiment, refer to the relevant descriptions of other embodiments.
本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本申请的范围。Those skilled in the art can appreciate that the units and algorithm steps of the examples described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods to implement the described functions for each specific application, but such implementation should not be regarded as exceeding the scope of the present application.
在本申请所提供的实施例中,应该理解到,所揭露的终端设备和方法,可以通过其它的方式实现。例如,以上所描述的终端设备实施例仅仅是示意性的,例如,所述模块或单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通讯连接可以是通过一些接口,装置或单元的间接耦合或通讯连接, 可以是电性,机械或其它的形式。In the embodiments provided in this application, it should be understood that the disclosed terminal device and method may be implemented in other ways. For example, the terminal device embodiments described above are only illustrative. For example, the division of the modules or units is only a logical function division. In actual implementation, there may be other division methods, such as multiple units or components May be combined or may be integrated into another system, or some features may be omitted, or not implemented. In another point, the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本申请各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
所述集成的模块/单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本申请实现上述实施例方法中的全部或部分流程,也可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一计算机可读存储介质中,该计算机程序在被处理器执行时,可实现上述各个方法实施例的步骤。其中,所述计算机程序包括计算机程序代码,所述计算机程序代码可以为源代码形式、对象代码形式、可执行文件或某些中间形式等。所述计算机可读介质可以包括:能够携带所述计算机程序代码的任何实体或装置、记录介质、U盘、移动硬盘、磁碟、光盘、计算机存储器、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、电载波信号、电信信号以及软件分发介质等。需要说明的是,所述计算机可读介质包含的内容可以根据司法管辖区内立法和专利实践的要求进行适当的增减,例如在某些司法管辖区,根据立法和专利实践,计算机可读介质不包括电载波信号和电信信号。If the integrated module/unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments in the present application can also be completed by instructing related hardware through computer programs. The computer programs can be stored in a computer-readable storage medium, and the computer When the program is executed by the processor, the steps in the above-mentioned various method embodiments can be realized. Wherein, the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a removable hard disk, a magnetic disk, an optical disk, a computer memory, and a read-only memory (ROM, Read-Only Memory) , Random Access Memory (RAM, Random Access Memory), electrical carrier signal, telecommunication signal and software distribution medium, etc. It should be noted that the content contained in the computer-readable medium may be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, computer-readable media Excludes electrical carrier signals and telecommunication signals.
以上所述实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申 请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still implement the foregoing embodiments Modifications to the technical solutions described in the examples, or equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the application, and should be included in the Within the protection scope of this application.

Claims (10)

  1. 一种锂电池回转窑的热回收循环系统,其特征在于,包括:A heat recovery cycle system for a lithium battery rotary kiln, characterized in that it includes:
    布置于回转窑内用于检测窑内实时温度的第一温度检测模块;The first temperature detection module arranged in the rotary kiln to detect the real-time temperature in the kiln;
    布置于热回收管路系统中用于检测热回收管路中的实时温度的第二温度检测模块;A second temperature detection module arranged in the heat recovery pipeline system for detecting the real-time temperature in the heat recovery pipeline;
    主控模块,响应于所述第一温度检测模块和第二温度检测模块,上传的温度数据并控制阀门组件的开度;The main control module responds to the temperature data uploaded by the first temperature detection module and the second temperature detection module and controls the opening degree of the valve assembly;
    阀门组件,设置在热回收管路系统中,响应于所述主控模块的控制指令用于控制所述热回收管路出口开度;A valve assembly, arranged in the heat recovery pipeline system, is used to control the outlet opening of the heat recovery pipeline in response to the control command of the main control module;
    AI模块,用于存储窑内温度和补偿温度的关系模型,其中补偿温度是指热回收管路提供给回转窑的温度;The AI module is used to store the relationship model between the temperature in the kiln and the compensation temperature, where the compensation temperature refers to the temperature provided by the heat recovery pipeline to the rotary kiln;
    所述储窑内温度和补偿温度的关系模型为
    Figure PCTCN2022092509-appb-100001
    The relationship model between the temperature in the storage kiln and the compensation temperature is
    Figure PCTCN2022092509-appb-100001
    其中,T为回转窑目标温度,T 0为回转窑当前温度,t 1为回转窑的调校温度,t 2为回转窑外的环境温度,
    Figure PCTCN2022092509-appb-100002
    为回转窑外的环境温度补偿系数,k为热回收管路出口开度,λ为回转窑的温度损失参数,δ为热回收管路的温度损失系数。
    Among them, T is the target temperature of the rotary kiln, T 0 is the current temperature of the rotary kiln, t 1 is the adjustment temperature of the rotary kiln, t 2 is the ambient temperature outside the rotary kiln,
    Figure PCTCN2022092509-appb-100002
    is the ambient temperature compensation coefficient outside the rotary kiln, k is the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln, and δ is the temperature loss coefficient of the heat recovery pipeline.
  2. 根据权利要求1所述的一种锂电池回转窑的热回收循环系统,其特征在于:所述第一温度检测模块均匀布置于回转窑内,使其可以准确检测到回转窑内任一区域的实时温度。The heat recovery cycle system of a lithium battery rotary kiln according to claim 1, wherein the first temperature detection module is evenly arranged in the rotary kiln so that it can accurately detect the temperature of any area in the rotary kiln. real-time temperature.
  3. 根据权利要求1或2所述的一种锂电池回转窑的热回收循环系统,其特征在于:所述第二温度检测模块由热回收管路入口到热回收管路出口按固定间距或热回收管路中的温度分布曲线进行布置。The heat recovery cycle system of a lithium battery rotary kiln according to claim 1 or 2, characterized in that: the second temperature detection module is arranged at a fixed distance or heat recovery from the heat recovery pipeline inlet to the heat recovery pipeline outlet The temperature distribution curve in the pipeline is arranged.
  4. 根据权利要求1所述的一种锂电池回转窑的热回收循环系统,其特征在于:还包括一个实时检测回转窑外的环境温度的第三温度模块。The heat recovery cycle system of a lithium battery rotary kiln according to claim 1, further comprising a third temperature module for real-time detection of the ambient temperature outside the rotary kiln.
  5. 根据权利要求1所述的一种锂电池回转窑的热回收循环系统,其特征在于:所述AI模块基于深度神经学习网络,根据目标温度和所述第一温度检测模 块检测到的窑内实时温度不断调整所述关系模型中的参数,即所述的调校温度,回转窑外的环境温度补偿系数,热回收管路出口开度,λ回转窑的温度损失参数,δ为热回收管路的温度损失系数。The heat recovery cycle system of a lithium battery rotary kiln according to claim 1, wherein the AI module is based on a deep neural learning network, and according to the target temperature and the real-time The temperature continuously adjusts the parameters in the relationship model, that is, the adjustment temperature, the ambient temperature compensation coefficient outside the rotary kiln, the outlet opening of the heat recovery pipeline, the temperature loss parameter of the λ rotary kiln, and δ is the heat recovery pipeline temperature loss coefficient.
  6. 根据权利要求1所述的一种锂电池回转窑的热回收循环系统,其特征在于:所述阀门组件至少为两个,设置在所述热回收管路的首端和末端。The heat recovery circulation system of a lithium battery rotary kiln according to claim 1, wherein there are at least two valve assemblies, which are arranged at the head end and the end of the heat recovery pipeline.
  7. 根据权利要求6所述的一种锂电池回转窑的热回收循环系统,其特征在于:所述阀门组件为多个,所述热回收管路中按固定间距或热回收管路中热量分布曲线定点安装。The heat recovery cycle system of a lithium battery rotary kiln according to claim 6, characterized in that: there are multiple valve assemblies, and the heat recovery pipeline is fixed at a fixed distance or according to the heat distribution curve in the heat recovery pipeline Fixed-point installation.
  8. 一种锂电池回转窑的热回收循环方法,其特征在于,该方法基于权利要求1-7任一项所述的一种锂电池回转窑的热回收循环系统进行执行,其包括:A heat recovery cycle method for a lithium battery rotary kiln, characterized in that the method is performed based on a heat recovery cycle system for a lithium battery rotary kiln according to any one of claims 1-7, comprising:
    S101:实时采集回转窑内温度、回转窑外的环境温度、热回收管路中的温度;S101: Collect the temperature inside the rotary kiln, the ambient temperature outside the rotary kiln, and the temperature in the heat recovery pipeline in real time;
    S102:将采集的温度数据上传至主控模块;S102: Upload the collected temperature data to the main control module;
    S103:主控模块基于关系模型为
    Figure PCTCN2022092509-appb-100003
    调整所述热回收管路对回转窑的补偿温度;
    S103: The main control module is based on the relationship model as
    Figure PCTCN2022092509-appb-100003
    Adjusting the compensation temperature of the heat recovery pipeline to the rotary kiln;
    S104:阀门组件执行开度调节;S104: the valve assembly performs opening adjustment;
    S105:再次采集窑内实时温度,并判断其是否达到了目标温度,如果没有达到目标温度则继续执行阀门组件开度调节直至达到目标温度;S105: collect the real-time temperature in the kiln again, and judge whether it has reached the target temperature, if not, continue to adjust the opening of the valve assembly until the target temperature is reached;
    S106:根据阀门组件两次调节的补偿热量差校正关系模型中的各项参数数值;S106: Correcting the values of various parameters in the relationship model according to the compensation heat difference adjusted twice by the valve assembly;
    S107:返回校正后的参数至AI模块以更新所述关系模型;S107: Return the corrected parameters to the AI module to update the relationship model;
    其中,T为回转窑目标温度,T 0为回转窑当前温度,t 1为回转窑的调校温度,t 2为回转窑外的环境温度,
    Figure PCTCN2022092509-appb-100004
    为回转窑外的环境温度补偿系数,k为热回收管路出口开度,λ为回转窑的温度损失参数,δ为热回收管路的温度损失系数。
    Among them, T is the target temperature of the rotary kiln, T 0 is the current temperature of the rotary kiln, t 1 is the adjustment temperature of the rotary kiln, t 2 is the ambient temperature outside the rotary kiln,
    Figure PCTCN2022092509-appb-100004
    is the ambient temperature compensation coefficient outside the rotary kiln, k is the outlet opening of the heat recovery pipeline, λ is the temperature loss parameter of the rotary kiln, and δ is the temperature loss coefficient of the heat recovery pipeline.
  9. 根据权利要求8所述的一种锂电池回转窑的热回收循环方法,其特征在于,所述回转窑目标温度T可采用系统预审或手动调节的方式设置。The heat recovery cycle method of a lithium battery rotary kiln according to claim 8, wherein the target temperature T of the rotary kiln can be set by means of system pre-examination or manual adjustment.
  10. 一种介质,所述介质存储有计算机程序,其特征在于,所述计算机程序被主控模块执行时实现如权利要求8或9任一项所述锂电池回转窑的热回收循环方法的各个步骤。A medium, the medium is stored with a computer program, characterized in that, when the computer program is executed by the main control module, each step of the heat recovery cycle method of the lithium battery rotary kiln according to any one of claims 8 or 9 is realized .
PCT/CN2022/092509 2021-12-17 2022-05-12 Heat recycling system and method for lithium battery rotary kiln, and medium WO2023109001A1 (en)

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