WO2023102874A1 - Method for determining coil diameter of coiled material, winding device control method and apparatus, and device - Google Patents

Method for determining coil diameter of coiled material, winding device control method and apparatus, and device Download PDF

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Publication number
WO2023102874A1
WO2023102874A1 PCT/CN2021/136988 CN2021136988W WO2023102874A1 WO 2023102874 A1 WO2023102874 A1 WO 2023102874A1 CN 2021136988 W CN2021136988 W CN 2021136988W WO 2023102874 A1 WO2023102874 A1 WO 2023102874A1
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WO
WIPO (PCT)
Prior art keywords
winding
roller
unwinding
coil
speed
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PCT/CN2021/136988
Other languages
French (fr)
Chinese (zh)
Inventor
吴卿
冯仕平
常文
陈灿斌
郑秋辉
卢浩冉
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to CN202180097162.XA priority Critical patent/CN117203140A/en
Priority to PCT/CN2021/136988 priority patent/WO2023102874A1/en
Publication of WO2023102874A1 publication Critical patent/WO2023102874A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/195Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/08Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter

Definitions

  • the present application relates to the technical field of automatic control, in particular to a method for determining the diameter of a coil in a winding device, a control method for the winding device, a programmable logic controller for the winding device, and a Control devices for winding equipment and winding equipment.
  • the distance measuring sensor is used to detect the coil diameter in real time, this method is easily affected by external fluctuations and causes the coil to shake, resulting in inaccurate detection data, and the cost of manpower and material resources for the distance measuring sensor is very high. Take up extra space.
  • the present application provides a method for determining the diameter of the coil in the winding device, a control method for the winding device, a programmable logic controller for the winding device, a method for The control device of the winding equipment and the winding equipment can accurately calculate the coil diameter without the need for expensive distance measuring sensors, thereby saving costs.
  • the present application provides a method for determining the roll diameter of a coil in a winding device, the coiling device includes a rewinding and unwinding roller, a floating pendulum roller, and a traction roller for transferring the coil, so that The method includes the following steps: S1: Obtain the initial roll diameter of the coil on the winding and unwinding roller; S2: Determine the initial operating conditions of the winding equipment according to the initial roll diameter; S3: Make the winding The equipment starts to operate under the initial operating conditions; S4: Obtain the offset angle of the floating pendulum roller and the advancing distance of the traction roller within a predetermined period of time; and S5: Based on the offset of the floating pendulum roller The angle and the advancing distance of the traction roller determine the current roll diameter of the coil on the winding and unwinding roller.
  • the current roll diameter of the coil can be accurately calculated by means of the buffer mechanism of the floating pendulum roller, and this method allows low time lag while ensuring accuracy;
  • the method allows the winding equipment to obtain the roll diameter of the coil without the need for a distance measuring sensor, which saves space and reduces costs.
  • step S1 includes: applying a preset tension to the coil on the take-up and unwinding roller, the floating pendulum roller, and the pulling roller so that the floating pendulum roller is in a balanced position; reading The current angle of the driving motor of the winding and unwinding roller is obtained to obtain the first position angle P1; the coil is kept fixed at the traction roller, and the winding and unwinding roller is made to carry out the operation on the coil.
  • the initial operating conditions include the traction line speed of the traction roller and the initial rotational speed of the driving motor of the take-up roll
  • step S2 includes: setting a constant traction line for the traction roller Speed; according to the initial roll diameter and the constant pulling line speed, the initial rotational speed of the drive motor of the winding roll is set, so that the winding line speed of the coil at the winding roll is basically on equal to the constant pulling line speed. In this way, a smooth start-up of the coil transfer when the winding device starts operating in this initial operating condition can be guaranteed.
  • the predetermined time period is between 1 ms and 5 ms.
  • the technical solution of the embodiment of the present application allows the winding device to determine the current winding diameter within a time period of milliseconds after the winding device starts to operate, so as to sense the change of the winding diameter in time.
  • the current roll diameter R c of the take-up and take-up roller can be reversed by the buffer distance L b of the floating pendulum roller and the constant advancing distance L p of the traction roller during a predetermined period of time, thereby realizing the The scientific calculation of the current roll diameter ensures accuracy.
  • calculating the cache distance L b includes: through the formula to calculate the buffer distance L b of the floating pendulum roller, where ⁇ represents the offset angle, and r p represents the swing radius of the floating pendulum roller. In this way, a modeling method of the buffering amount when the floating pendulum roller is offset and a function expression of the buffering distance L b calculated on this basis are provided.
  • the present application provides a control method for winding equipment, the winding equipment includes rolls for winding and unwinding, floating pendulum rolls and traction rolls, the control method includes: roll diameter determination operation: According to the method in the above-mentioned embodiment, the current roll diameter R c of the coil on the take-up and unwind roll is determined; the target rotational speed calculation operation: based on the current roll diameter R c and the traction linear velocity V p of the traction roll, by formula to calculate the target rotational speed n t of the drive motor of the winding and unwinding roller; speed adjustment operation: adjust the rotational speed of the driving motor of the winding and unwinding roller to the target rotational speed n t .
  • the current roll diameter of the coil can be accurately calculated by means of the buffer mechanism of the floating pendulum roll, and the drive of the take-up and take-up roll is driven based on the current roll diameter and the pulling line speed.
  • the speed of the motor is updated to the target speed, so as to ensure that the linear speed of the winding and unwinding roller matches the linear speed of the traction roller.
  • control method includes: sequentially repeating step S4 and step S5 in the operation of determining the roll diameter, the operation of calculating the target rotation speed, and the operation of adjusting the rotation speed, so as to adjust the winding and unwinding roller
  • the speed of the drive motor is periodically adjusted. In this way, the current roll diameter can be determined in real time and the take-up and take-up line speed of the take-up and take-up roll can be adjusted in real time to match the pulling line speed of the traction roll.
  • repeating the operation of calculating the target rotational speed and the operation of adjusting the rotational speed is realized by using PID closed-loop adjustment.
  • PID closed-loop adjustment the speed of the drive motor of the rewinding and unwinding roller can be adjusted in a more timely manner following the calculated current roll diameter, filtering out abnormal values, avoiding sudden vibrations, rewinding, etc., and effectively reducing unwinding The problem that the belt is easy to break in the process.
  • the present application provides a programmable logic controller used in winding equipment, the winding equipment includes take-up and unwinding rollers, floating pendulum rollers, and traction rollers for transferring coils, the adjustable The programming logic controller is configured to perform the following operations: S1: Acquire the initial roll diameter of the coil on the winding and unwinding roller; S2: Determine the initial operating condition of the winding device according to the initial roll diameter; S3: Make the winding device start to operate under the initial operating condition; S4: Acquire the offset angle of the floating pendulum roller and the advancing distance of the traction roller within a predetermined period of time; and S5: Based on the floating The offset angle of the pendulum roller and the advancing distance of the traction roller determine the current roll diameter of the coil on the take-up and take-up roll.
  • operation S1 includes: applying a preset tension to the coil on the take-up and unwind roller, the floating swing roller, and the pulling roller so that the floating swing roller is in a balanced position; reading The current angle of the driving motor of the winding and unwinding roller is obtained to obtain the first position angle P1; the coil is kept fixed at the traction roller, and the winding and unwinding roller is made to carry out the operation on the coil.
  • the initial operating conditions include the pulling line speed of the pulling roller and the initial rotational speed of the driving motor of the winding roller
  • operation S2 includes: setting a constant pulling line for the pulling roller Speed; according to the initial roll diameter and the constant pulling line speed, the initial rotational speed of the drive motor of the winding roll is set, so that the winding line speed of the coil at the winding roll is basically on equal to the constant pulling line speed.
  • the predetermined time period is between 1 ms and 5 ms.
  • calculating the cache distance L b includes: through the formula to calculate the buffer distance L b of the floating pendulum roller, where ⁇ represents the offset angle, and r p represents the swing radius of the floating pendulum roller.
  • the programmable logic controller is further configured to perform the following operations: S6: Based on the current coil diameter R c and the traction linear velocity V p of the traction roller, by the formula to calculate the target rotational speed n t of the driving motor of the winding and unwinding roller; S7: adjusting the rotational speed of the driving motor of the winding and unwinding roller to the target rotational speed n t .
  • the programmable logic controller is further configured to: repeat the above operations S4-S7 in sequence, so as to periodically adjust the rotation speed of the drive motor of the winding and unwinding roller.
  • repeating the above operations S6 and S7 is realized by using PID closed-loop adjustment.
  • the present application provides a control device for a winding device, the control device comprising: a roll diameter determination module configured to The method determines the current coil diameter R c of the coil on the winding and unwinding roller; the target speed calculation module is configured to be based on the current coil diameter R c and the traction linear velocity V p of the traction roller, through the formula to calculate the target rotational speed n t of the drive motor of the winding and unwinding roller; and a rotational speed adjustment module configured to adjust the rotational speed of the driving motor of the winding and unwinding roller to the target rotational speed n t .
  • control device is configured to: repeatedly make the winding diameter determination module perform step S4 and step S5, make the target speed calculation module calculate the target speed n t , and make the speed adjustment The module adjusts the rotational speed of the drive motor of the winding and unwinding roller to the target rotational speed n t , so as to periodically adjust the rotational speed of the driving motor of the winding and unwinding roller.
  • repeating the operation of calculating the target rotational speed and the operation of adjusting the rotational speed is realized by using PID closed-loop adjustment.
  • the present application provides a winding device, the winding device includes a rewinding and unwinding roller device, a floating swing roller device, a traction roller device, and one of the following: the programmable logic controller in the above-mentioned embodiment ; or the control device in the above-mentioned embodiment.
  • the present application provides a computer-readable storage medium, where the computer-readable storage medium stores instructions, and when the instructions are executed by a processor, the methods in the foregoing embodiments are implemented.
  • Figure 1 shows a first example winding apparatus suitable for use with methods according to embodiments of the present application
  • Figures 2A and 2B show the first and second deflection positions of the floating pendulum roll, respectively, due to line speed mismatch
  • Figure 3 shows a second example winding apparatus suitable for use with methods according to embodiments of the present application
  • FIG. 4 is a flowchart of a method for determining the diameter of a coil in a winding device according to some embodiments of the present application
  • Fig. 5 exemplarily shows a modeling method of buffering amount when the floating pendulum roller is offset according to an optional embodiment of the present application
  • FIG. 6 is a flowchart of a control method for a winding device according to some embodiments of the present application.
  • Fig. 7 shows a schematic diagram of an iterative operation of a control method for a winding device according to an optional embodiment of the present application
  • Fig. 8 shows a schematic block diagram of a control device for a winding device according to some embodiments of the present application.
  • Fig. 9 shows a schematic block diagram of a winding device according to some embodiments of the application.
  • multiple refers to more than two (including two), similarly, “multiple groups” refers to more than two groups (including two), and “multiple pieces” refers to More than two pieces (including two pieces).
  • a method for determining the diameter of a coil in a winding device is provided.
  • the winding device 100 includes a take-up and take-up roller 110 for transferring the coil 101 , a floating swing roller 120 and a pulling roller 130 .
  • the winding device 100 also includes a driving motor (not shown) for driving the winding roller 110 and the pulling roller 130 .
  • the winding device 100 may further include a pressing roller 131 cooperating with the pulling roller 130 .
  • the floating swing roller 120 may be swingably connected to the fixed swing shaft 121 through a swing link 122 .
  • the winding device 100 may further include a tension applying device (not shown) to apply an adjustable tension to the coil between the winding roller 110 and the pulling roller 130 .
  • the winding device 100 may further include a device (not shown) such as a proportional valve for controlling the swing of the floating swing roller 120 so as to adjust the swing of the floating swing roller 120 through tension feedback.
  • the floating pendulum roller 120 may have a balanced state (eg, a vertical state) and an offset state (eg, a non-vertical state).
  • the coil entry and exit position X of the unwinding and unwinding roller 110 can be basically set directly above the coil entry and exit position Y of the floating pendulum roller 120 so that: More preferably, during deflection between -10° and 10°, the change in the length of the coil between the winding roller 110 and the floating pendulum roller 120 is negligible; The change in length of the web between the rollers can be represented by the swing distance of the floating pendulum roller 120, which will be described in more detail below.
  • a preset tension can be applied to the coil by the tension applying device so that the coil has a tension level suitable for subsequent transmission, and the floating pendulum roller 120 is in a balanced state.
  • the unwinding operation performed by the winding and unwinding roller 110 is taken as an example for illustration.
  • FIG. 2A there is shown a first deflection position of the floating pendulum roller 120 due to line speed mismatch.
  • the unwinding linear velocity V 1 of the coil on the winding and unwinding roller 110 is greater than the pulling linear velocity V 2 of the traction roller 130, then the distance between the winding and unwinding roller 110 and the traction roller 130 Coils will grow over time.
  • the floating pendulum roller 110 is adjusted to shift to the left to perform "positive" buffering for the increased web.
  • FIG. 2B there is shown a second deflection position of the floating pendulum roller 120 due to line speed mismatch.
  • the unwinding linear velocity V 1 of the coil on the winding and unwinding roller 110 is less than the pulling linear velocity V 2 of the traction roller 130, the distance between the winding and unwinding roller 110 and the traction roller 130 Coils will thin out over time.
  • the pendulum roll 110 may be adjusted (eg, via a proportional valve) to be offset to the right to provide a "negative" buffer for the dwindling web.
  • the winding device may also include one or more transition rollers to facilitate long-distance transfer.
  • the winding device 300 may include a take-up and take-up roller 310 for transferring the coil, a floating swing roller 320, a traction roller 330, and a plurality of transition rollers G1-G8.
  • the transition rollers G1-G7 can be arranged between the take-up and unwind roller 310 and the floating roller 320
  • the transition roller G8 can be arranged between the floating roller 320 and the traction roller 330 .
  • the winding device 300 may include fewer or more transition rolls as needed.
  • the winding device 300 may also include a pressing roller 331 cooperating with the pulling roller 330 so as to fix or unfix the coil at the pulling roller 330 .
  • the coil entry and exit position X of the transition roller G8 can be basically set directly above the coil entry and exit position Y of the floating pendulum roller 320 so that: ground, between -10° and 10°), the change in the length of the coil between the transition roller G8 and the floating pendulum roller 320 is negligible;
  • the change in length of can be represented by the swing distance of the floating pendulum roller 320, which will be described in more detail below.
  • the winding device 300 may further include a tension applying device (not shown) to apply an adjustable tension to the coil between the winding roller 310 and the pulling roller 330 .
  • the floating pendulum roller 320 may have a balanced state B (eg, a vertical state) and an offset state L or R (eg, a non-vertical state). In equilibrium state B, the web path is shown by solid line 301 .
  • the floating pendulum roller 310 can be adjusted to the left Offset (state L among Fig. 3) carries out " positive " buffering to more coiled material, and wherein coiled material path is as shown in dashed line dotted line 302; If the velocity V1 is less than the traction linear velocity V2 of the traction roller 330, the floating pendulum roller 310 can be adjusted to shift to the right (state R in FIG. The path of the coil is shown by dashed dotted line 303 .
  • FIG. 4 is a flow chart of a method 400 for determining a coil diameter of a coil in a coiling device according to some embodiments of the present application.
  • the method may include steps S410 to S450.
  • the initial coil diameter of the coil on the winding and unwinding roller 110 / 310 is acquired.
  • the term "coil diameter” refers to the radial distance from the radially outermost coil on the roll member to the center (i.e., the center of rotation) of the roller Increase or decrease by winding or unwinding.
  • the initial roll diameter can be obtained through existing or future methods, which are not limited in this application.
  • the web on the rewind roll 110/310 may have been wound or unwound during a previous process to have a specific roll diameter, which may be known or may be obtained from a previous process. obtained (eg, calculated or detected), and then optionally stored in a recording medium.
  • the initial roll diameter can also be manually measured, and then optionally stored in a recording medium.
  • the initial operating conditions of the winding device 100/300 are determined according to the initial winding diameter.
  • the initial operating conditions may include the pulling linear speed of the pulling roller 130/330 and the initial rotational speed of the drive motor of the take-up and unwinding roller 110/310.
  • the linear speeds of the coils driven by each motor should be consistent.
  • a constant pulling line speed can be set for the pulling roller 130/330, and then the initial rotating speed of the driving motor of the winding and unwinding roller 110/310 is set according to the initial roll diameter and the constant pulling line speed, so that When the winding device 100/300 starts to operate, the winding and unwinding linear velocity of the coil at the winding and unwinding roller 110/310 is substantially equal to the constant pulling linear velocity. Since the radius of the pulling roll 130/330 is known and constant (no coil is wound on it), a constant rotational speed can be set for the pulling motor of the pulling roll 130/330, thereby resulting in a constant pulling line speed .
  • the winding device 100/300 is brought into operation under initial operating conditions.
  • the initial take-up and take-up linear speed of the coil at the take-up and take-up roll 110/310 can be substantially equal to the initial drawing-off line speed at the pulling roller 130/330, thereby ensuring Smooth start of web transfer.
  • step S440 the deviation angle of the floating pendulum roller 120/320 is obtained and the advancing distance of the traction roller 130/330 is obtained within a predetermined period of time.
  • the predetermined time period may be between 1 ms and 5 ms.
  • the deflection angle of the swing roller 120/320 is an angle at which the swing roller 120/320 swings during a predetermined period of time and may be obtained from a driver that drives a swing lever of the swing roller 120/320 to swing.
  • the advance distance of the pulling rollers 130/330 can be read directly from the drive or calculated indirectly (eg, pulling line speed multiplied by a predetermined time period).
  • step S450 based on the offset angle of the floating pendulum roller 120/320 and the advancing distance of the traction roller 130/330, the current coil diameter of the coil on the winding and unwinding roller 110/310 is determined.
  • the above describes the method for determining the coil diameter of the coil in the coiling device according to the exemplary embodiment of the present application.
  • the current coil diameter of the coil can be accurately calculated by means of the buffer mechanism of the floating pendulum roller.
  • the calculation of the current roll diameter of the coil can be completed within milliseconds, which has a low time lag while ensuring accuracy; on the other hand, this method does not need to use a distance measuring sensor to measure the roll diameter, saving space And reduce costs.
  • the initial roll diameter of the roll material on the take-up and take-up roll 110/310 may also be acquired through self-learning.
  • the self-learning manner may include the following actions 411-417.
  • Action 411 Apply a preset tension to the coil on the take-up and unwind roller 110/310, the floating pendulum roller 120/320, and the traction roller 130/330 to trigger the self-learning mode and make the floating pendulum roller in a vertical position (that is, initial position in self-learning mode).
  • Action 412 Read the current angle of the driving motor of the winding and unwinding roller 110/310 to obtain the first position angle P1.
  • the current angle of the driving motor of the rewinding roller 110/310 can be read from the driver of the rewinding roller 110/310, for example in degrees (°).
  • Action 413 Keep the coiled material stationary at the traction roller 130/330, and make the winding and unwinding roller 110/310 wind the coiled material so that the floating pendulum roller 120/320 is in an offset position (that is, self-learning end position of the pattern).
  • the coil can be clamped and fixed by using the pressure roller 131/331 and the traction roller 130/330, so that the coil cannot move; With the tension on the web constant (ie, maintaining the preset tension), the floating pendulum roller 120/320 is deflected to the right by an angle to perform "negative" buffering of the web.
  • the application does not limit the amount of coil material wound by the winding and unwinding roller 110/310, as long as the floating pendulum roller 120/320 produces a deflection angle that can be measured, recognized or read so as to determine its outer diameter distance of movement.
  • the amount of coil material wound by the unwinding roller 110/310 may depend on the limit distance of the floating pendulum roller 120/320 deflecting to the right; When the floating pendulum roller can no longer swing at a larger angle, this state is used as the end position of the self-learning mode.
  • Action 414 Read the current angle of the driving motor of the winding and unwinding roller 110/320 to obtain the second position angle P2.
  • Action 415 Detect the swing angle when the floating pendulum roller 120/320 is in the offset position relative to the balance position.
  • Action 416 Calculate the circumferential movement distance L f of the floating pendulum roller according to the swing angle. For example, assuming that the swing angle of the floating swing roller 120/320 is ⁇ (°), and its swing radius (the distance between the swing axis and the center of the floating swing roller) is r, the circumferential moving distance can be roughly calculated In this way, the retraction distance L 0 generated by winding up and unwinding roller 110/310 can be approximated as the circumferential movement distance L f .
  • Act 417 Using Formulas Get the initial roll diameter R 0 .
  • the retraction distance L 0 ( ⁇ L f ) generated by the rewinding and rewinding roller 110/310 is approximately obtained, and the retraction distance actually represents the angular change of the drive motor of the rewinding and rewinding roller 110/310 (P2-P1) defines the outer peripheral length of the coil (related to the initial coil diameter R 0 ), that is, Therefore, the formula To derive the initial roll radius R 0 .
  • the above actions 411-417 are only used as an example to illustrate a self-learning acquisition method of the initial coil diameter of the coil on the winding roller 110/310, the application is not limited thereto and other (existing or future) methods can be used. There are) ways.
  • the initial roll radius can be known and stored on the recording medium, so that the initial roll radius R 0 can be obtained directly from the record medium.
  • the offset distance of the floating swing roller 120/320 can be obtained from the offset angle of the floating swing roller 120/320, the offset The distance can be approximated as the buffer distance of the floating pendulum roller 120/320 for the web. Then, the advancing distance of the take-up and unwinding roller 110/310 within a predetermined period of time can be calculated based on the buffering distance and the advancing distance of the traction roller 130/330. Finally, the current coil diameter of the coil on the winding and unwinding roller 110/310 can be obtained according to the advancing distance of the winding and unwinding roller 110/310 and the rotation speed of the driving motor.
  • FIG. 5 only shows the floating pendulum roller 520 and the traction roller 530 (similar to the arrangement in Fig. Transition rolls (similar arrangement to Fig. 3).
  • Action 451 Calculate the buffering distance L b of the floating pendulum roller according to the offset angle.
  • FIG. 5 shows an example modeling method of the buffer distance L b of the floating swing roller.
  • the floating balance rollers 520 are respectively in the balance position B and the left offset position L, wherein the swing angle of the floating balance rollers is ⁇ .
  • the swing angle of the floating balance rollers
  • FIG. 5 shows the angle bisector 501 of the swing angle ⁇ of the floating pendulum roller 520.
  • the center of the floating pendulum roller 520 at the equilibrium position L is set as point o; the center of the floating pendulum roll 520 at the left offset position L is set as point o', and the radially lowest point is set as point p';
  • the web entry point of the pulling roller 530 is q.
  • the distance between point o and point o' Where r p represents the swing radius of the floating pendulum roller. Since the swing angle ⁇ is small, the distance D2 ⁇ D1 between point o and point p′, and the distance between point o′ and point q ⁇ the distance between p′ and point q.
  • the length change of the coil between the winding roller (not shown) and the traction roller 530 can be represented by the coil buffer amount (buffer distance) of the floating pendulum roller 520, then it can be seen from the above relationship that Floating pendulum roller 520 cache distance In this way, the buffering distance L b of the floating swing roller can be calculated through the swing angle and swing radius of the floating swing roller 520 .
  • Action 452 Read the data of the driver of the traction roller 530 to obtain the advancing distance L p of the traction roller 530 during the time period t, where t is the time it takes for the floating pendulum roller 520 to swing from the balance position B to the left offset position L .
  • the advancing distance Lp of the pulling roller 530 can be read directly from the driver or calculated indirectly (eg, pulling line speed multiplied by a predetermined time period).
  • Action 453 Read the data of the driver of the winding and unwinding roller to obtain the current rotational speed n w of the winding and winding roller.
  • L w L p +L b
  • Act 455 Passing Formulas To obtain the current roll diameter R c of the take-up and unwind roll.
  • Coil advancing distance L w of take-up and take-up roller take-up and take-up line speed V w ⁇ t
  • take-up and take-up line speed V w ⁇ w ⁇ R c
  • take-up and take-up roller angular velocity ⁇ w n w ⁇ 2 ⁇
  • L w n w ⁇ t ⁇ 2 ⁇ R c
  • the present application also provides a control method for winding equipment.
  • the control method is suitable for use with the example winding apparatus 100/300 described with reference to Figures 1-3.
  • FIG. 6 is a flowchart of a control method 600 for a winding device according to some embodiments of the present application.
  • the method 600 may include a roll radius determination operation 610 , a target rotational speed calculation operation 630 and a rotational speed adjustment operation 650 .
  • the roll diameter determination operation 610 may be used to determine the current roll diameter Rc of the roll material on the take-up and unwind rolls 110/310.
  • This roll diameter determination operation 610 may be implemented using the method 400 for determining the roll diameter of a coil in the winding apparatus 100/300 as described above.
  • the target rotational speed calculation operation 630 can be used based on the current coil diameter R c and the pulling line speed V p of the pulling roller 130/330, by the formula to calculate the target rotational speed n t of the driving motor of the winding and unwinding roller 110/310.
  • the rotational speed adjustment operation 650 may be used to adjust the rotational speed of the driving motor of the take-up and unwinding roller 110/310 to a target rotational speed n t .
  • the above describes the control method for the winding device according to the exemplary embodiment of the present application.
  • the driving motor speed of the winding roller can be calculated according to the current diameter of the coil on the winding roller. target speed and adjust accordingly.
  • the calculation of the current roll diameter of the coil can be completed within milliseconds, which has a low time lag while ensuring accuracy; on the other hand, this method does not need to use a distance measuring sensor to measure the roll diameter, saving space
  • reducing costs and reducing detection points are also conducive to improving device stability.
  • control method 600 may further include: sequentially repeating step S440 and step S450 of the method 400 in the roll diameter determination operation 610, the target rotational speed calculation operation 630 and the rotational speed An adjustment operation 650 is performed to periodically adjust the rotational speed of the drive motor of the take-up and unwind rollers 110/310.
  • the volume diameter of the winding and unwinding roller can be determined in real time (in milliseconds), thereby updating the rotational speed of the driving motor of the winding and unwinding roller 110/310 in real time, so that the linear speed of the winding and unwinding roller 110/310 Matching with the traction line speed of the traction roller 130/330, avoiding problems such as frequent breakage and rewinding of the coil caused by the mismatch of the line speed in the winding equipment.
  • repeating the operation of calculating the target rotational speed and adjusting the rotational speed is realized by using (proportional-derivative-integral) PID closed-loop adjustment.
  • PID adjustment the relationship between the linear speed of the unwinding motor, the buffer distance and the linear speed of the traction roller can be further quickly processed, and the equipment speed can reach full load without fluctuations, while the traditional unwinding process cannot be too fast.
  • the speed of the drive motor of the take-up and unwinding roller can be adjusted according to the calculated current roll diameter, filtering out abnormal values, avoiding sudden vibration, rewinding, etc., and effectively reducing unwinding The problem that the belt is easy to break in the process.
  • a programmable logic controller (PLC) is correspondingly provided, which can be used in the winding device 100/300 as described with reference to FIGS. 1-3 .
  • the aforementioned programmable logic controller (PLC) can implement the method 400 and/or the control method 600 for determining the diameter of the coil in the winding device according to the present application as described above.
  • Many design concepts and details applicable in the method 400 and/or control method 600 for determining the coil diameter in the winding device of the present application are also applicable to the above-mentioned programmable logic controller (PLC), and the same can be obtained. The beneficial technical effects are not repeated here.
  • the latest value is continuously assigned to the cache data drive, and the cycle synchronization speed command is called to update the rotation speed of the unwinding motor, thereby further promoting the real-time calculation of the coil diameter And the real-time update of the rotating speed of the driving motor of the rewinding and unwinding roller.
  • a control device for winding equipment is also provided correspondingly.
  • FIG. 8 it shows a schematic block diagram of a control device 800 for a winding device according to some embodiments of the present application.
  • the control device 800 is used in the winding device 100/300 as described with reference to FIGS.
  • the coil diameter determining module 810 may be configured to determine the current coil diameter R c of the coil on the winding and unwinding roller according to the method 400 for determining the coil diameter of the coil in the winding device according to the present application as described above.
  • the target rotational speed calculation module 820 can be configured to be based on the current coil diameter R c and the traction linear velocity V p of the traction roller, through the formula to calculate the target speed n t of the driving motor of the unwinding roller.
  • the rotational speed adjustment module 830 may be configured to adjust the rotational speed of the drive motor of the winding and unwinding roller to a target rotational speed n t .
  • control device 800 may be configured to: repeatedly make the winding radius determination module 810 perform step S440 and step S450 of the method 400 in sequence, make the target speed calculation module 820 calculate the target speed n t and The rotational speed adjustment module 830 adjusts the rotational speed of the driving motor of the winding and unwinding roller to a target rotational speed n t , so as to periodically adjust the rotational speed of the driving motor of the winding and unwinding roller.
  • repeating the operation of calculating the target rotational speed and adjusting the rotational speed is realized by using PID closed-loop adjustment.
  • control method 600 of the present application are also applicable to the above-mentioned control device 800 for winding equipment, and can obtain the same beneficial technical effect, and will not be repeated here.
  • a winding device is also provided correspondingly.
  • the winding device 900 may include a winding and unwinding roller device 910 , a floating swing roller device 920 , a pulling roller device 930 and the programmable logic controller or control device 800 described above.
  • the programmable logic controller or the control device 800 can be communicatively connected with the respective drivers of the take-up and unwinding roller device 910 , the floating pendulum roller device 920 , and the traction roller device 930 , so as to exchange data signals.
  • the above-mentioned method for determining the roll diameter of the coil in the winding device and the control method for the winding device according to the present application can be realized by executing computer instructions by a processor, and the instructions can be stored in a computer-readable memory medium.
  • the computer readable storage medium may include a hard disk drive, a floppy disk drive, a compact disk read/write (CD-R/W) drive, a digital versatile disk (DVD) drive, a flash memory drive, and/or a solid state storage device, among others.
  • the method for determining the diameter of the coil in the winding device the control method for the winding device, the programmable logic controller for the winding device, the A control device and a winding device, and a computer-readable storage medium capable of implementing the above method are also introduced.
  • the coil diameter on the take-up and unwinding roller can be automatically calculated during the operation of the winding equipment, allowing the winding equipment to be more intelligent. Furthermore, the PID closed-loop adjustment is used to achieve the purpose of synchronizing the linear speed of the winding and unwinding motor and the traction motor. After trial and error, the application can solve the problems of coil breaking and rewinding often encountered in winding and unwinding of the winding equipment, thereby increasing the coil utilization rate of the winding equipment by 1.5%.
  • this application allows the real-time calculation of the roll diameter, the winding/unwinding distance of the rewinding and unwinding roller, and allows real-time (millisecond) processing of the line speed of the rewinding and unwinding motor and the floating pendulum roller through PID adjustment.
  • the relationship between the buffer distance and the linear speed of the traction motor enables the operating speed of the winding equipment to reach full load without fluctuations, while the traditional winding and unwinding process cannot be too fast.
  • the application uses scientific calculations to obtain the real-time roll diameter and update the rewinding and unwinding motor speed to match the rewinding and unwinding line speed with the pulling line speed, without the need for distance measuring sensors used in traditional winding equipment.
  • Traditional sensors detect The method is easily affected by the vibration of the coil caused by external fluctuations, resulting in inaccurate detection data. Therefore, this application allows the winding equipment to avoid the situation that the sensor detects false values, while reducing installation and material costs, and saving limited space.
  • the laser distance measuring sensor is 3,000 yuan each, and the installation and commissioning cost is 300 yuan each.
  • the whole set of equipment has a common anode unwinding, upper cathode, lower pole unwinding, and upper and lower separators.

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Abstract

The present application discloses a method for determining the coil diameter of a coiled material, a winding device control method and apparatus, and a device. The method for determining the coil diameter of a coiled material in a winding device comprises the following steps: obtaining the initial coil diameter of a coiled material on a winding/unwinding roller; determining an initial operation condition of a winding device according to the initial coil diameter; enabling the winding device to operate under the initial operation condition; obtaining an offset angle of a floating swing roller and an advancement distance of a traction roller within a predetermined time period; and determining the current coil diameter of the coiled material on the winding/unwinding roller on the basis of the offset angle of the floating swing roller and the advancement distance of the traction roller.

Description

卷材卷径确定方法、卷绕设备控制方法及相关装置和设备Coil diameter determination method, winding equipment control method, and related devices and equipment 技术领域technical field
本申请涉及自动控制技术领域,具体涉及一种用于确定卷绕设备中的卷材卷径的方法、用于卷绕设备的控制方法、用于卷绕设备中的可编程逻辑控制器、用于卷绕设备的控制装置以及卷绕设备。The present application relates to the technical field of automatic control, in particular to a method for determining the diameter of a coil in a winding device, a control method for the winding device, a programmable logic controller for the winding device, and a Control devices for winding equipment and winding equipment.
背景技术Background technique
在电池、封装、半导体等工业领域中,对柔性卷材(诸如软膜或电池极片)的处理和运输有着高度需求。负责处理和运输的系统一般包括卷绕设备,用来对卷材进行收卷和/或放卷以便于储存或后续处理。对于卷绕设备而言,关键在于运行过程中各电机(特别是收卷/放卷电机和牵引电机)所驱动的卷材线速度要保持一致,但是在设备运行时收放卷辊上的卷材卷径的实时变化将导致收放卷线速度随之改变,因此依据卷材卷径变化对收卷/放卷电机的转速进行调整是非常重要的。In the industrial fields of batteries, packaging, semiconductors, etc., there is a high demand for the handling and transportation of flexible webs, such as soft films or battery pole pieces. Systems responsible for handling and transport typically include winding equipment for winding and/or unwinding the coils for storage or subsequent handling. For winding equipment, the key is that the linear speed of the coil driven by each motor (especially the winding/unwinding motor and traction motor) should be consistent during operation, but the coil on the winding and unwinding roller will The real-time change of coil diameter will lead to the change of winding and unwinding line speed, so it is very important to adjust the speed of winding/unwinding motor according to the change of coil diameter.
常规的卷径变化确认方式存在累计误差,这会造成经常断带(例如,牵引电机线速度快过放卷速度,并且又没有卷材缓存机构,以使得卷材张力达到极限而造成断带)、倒带(例如,放卷电机速度快过牵引电机速度过多,为了匹配速度,放卷电机突然减速而造成倒带),所以解决断带倒带问题可以有效提升卷材利用率。另外,虽然采用测距传感器来对卷材卷径进行实时检测,但是该方式容易受到外界波动而引起卷材抖动,造成检测的数据不准确,而且测距传感器的人力物力成本非常高,还需要占用额外的空间。There is a cumulative error in the conventional method of confirming the change of coil diameter, which will cause frequent tape breaks (for example, the linear speed of the traction motor is faster than the unwinding speed, and there is no coil buffer mechanism, so that the coil tension reaches the limit and causes tape breaks) , Rewinding (for example, the speed of the unwinding motor is faster than the speed of the traction motor, in order to match the speed, the unwinding motor suddenly decelerates and causes rewinding), so solving the problem of broken tape rewinding can effectively improve the utilization rate of coils. In addition, although the distance measuring sensor is used to detect the coil diameter in real time, this method is easily affected by external fluctuations and causes the coil to shake, resulting in inaccurate detection data, and the cost of manpower and material resources for the distance measuring sensor is very high. Take up extra space.
发明内容Contents of the invention
鉴于上述问题,本申请提供了一种用于确定卷绕设备中的卷材卷径的方法、用于卷绕设备的控制方法、用于卷绕设备中的可编程逻辑控制器、用于卷绕设备的控制装置以及卷绕设备,能够准确地计算出卷材卷径而无需昂贵的测距传感器,从而节约成本。In view of the above problems, the present application provides a method for determining the diameter of the coil in the winding device, a control method for the winding device, a programmable logic controller for the winding device, a method for The control device of the winding equipment and the winding equipment can accurately calculate the coil diameter without the need for expensive distance measuring sensors, thereby saving costs.
第一方面,本申请提供了一种用于确定卷绕设备中的卷材卷径的方法,所述卷绕设备包括用于传递卷材的收放卷辊、浮动摆辊以及牵引辊,所述方法包括以下步骤:S1:获取所述收放卷辊上的卷材的初始卷径;S2:根据所述初始卷径确定所述卷绕设备的初始运行条件;S3:使所述卷绕设备在所述初始运行条件下开始运行;S4:在预定的时间段内获取所述浮动摆辊的偏移角度和所述牵引辊的前进距离;以及S5:基于所述浮动摆辊的偏移角度以及所述牵引辊的前进距离,确定所述收放卷辊上的卷材的当前卷径。In the first aspect, the present application provides a method for determining the roll diameter of a coil in a winding device, the coiling device includes a rewinding and unwinding roller, a floating pendulum roller, and a traction roller for transferring the coil, so that The method includes the following steps: S1: Obtain the initial roll diameter of the coil on the winding and unwinding roller; S2: Determine the initial operating conditions of the winding equipment according to the initial roll diameter; S3: Make the winding The equipment starts to operate under the initial operating conditions; S4: Obtain the offset angle of the floating pendulum roller and the advancing distance of the traction roller within a predetermined period of time; and S5: Based on the offset of the floating pendulum roller The angle and the advancing distance of the traction roller determine the current roll diameter of the coil on the winding and unwinding roller.
根据第一方面的本申请实施例的技术方案中,能够借助浮动摆辊的缓存机制准确地计算出卷材的当前卷径,该方法允许在保证准确性的同时具备较低的时滞性;另外一方面,该方法允许卷绕设备在无需测距传感器的情况下获得卷材卷径,节省空间并且降低成本。According to the technical solution of the embodiment of the present application according to the first aspect, the current roll diameter of the coil can be accurately calculated by means of the buffer mechanism of the floating pendulum roller, and this method allows low time lag while ensuring accuracy; On the other hand, the method allows the winding equipment to obtain the roll diameter of the coil without the need for a distance measuring sensor, which saves space and reduces costs.
在一些实施例中,步骤S1包括:对所述收放卷辊、所述浮动摆辊以及所述牵引辊上的卷材施加预设的张力以使得所述浮动摆辊处于平衡位置;读取所述收放卷辊的驱动电机的当前角度以得到第一位置角度P1;在所述牵引辊处使所述卷材保持固定不动,并且使所述收放卷辊对所述卷材进行收卷以使得所述浮动摆辊处于偏移位置;读取所述收放卷辊的驱动电机的当前角度以得到第二位置角度P2;获取所述浮动摆辊处于所述偏移位置时相对于处于所述平衡位置时的摆动角度;根据所述摆动角度计算所述浮动摆辊的周向移动距离Lf;以及利用公式
Figure PCTCN2021136988-appb-000001
得到所述初始卷径R 0。以此方式,可以利用收卷来使浮动摆辊偏移一定的角度来通过计算方式获取收放卷辊上的卷材的初始卷径。
In some embodiments, step S1 includes: applying a preset tension to the coil on the take-up and unwinding roller, the floating pendulum roller, and the pulling roller so that the floating pendulum roller is in a balanced position; reading The current angle of the driving motor of the winding and unwinding roller is obtained to obtain the first position angle P1; the coil is kept fixed at the traction roller, and the winding and unwinding roller is made to carry out the operation on the coil. Winding so that the floating pendulum roller is in the offset position; reading the current angle of the drive motor of the winding and unwinding roller to obtain the second position angle P2; obtaining the relative position when the floating pendulum roller is in the offset position The swing angle when being in the equilibrium position; calculate the circumferential moving distance Lf of the floating pendulum roller according to the swing angle; and use the formula
Figure PCTCN2021136988-appb-000001
The initial roll diameter R 0 is obtained. In this way, the winding can be used to offset the floating pendulum roller by a certain angle to obtain the initial winding diameter of the coil on the winding and unwinding roller through calculation.
在一些实施例中,所述初始运行条件包括所述牵引辊的牵引线速度和所述收放卷辊的驱动电机的初始转速,并且步骤S2包括:为所述牵引辊设定恒定的牵引线速度;根据所述初始卷径和所述恒定的牵引线速度来设定所述收放卷辊的驱动电机的初始转速,以使得所述收放卷辊处的卷材的收放线速度基本上等于所述恒定的牵引线速度。以此方式,可以保证卷绕设备以该初始运行条件开始运转时的卷材传递的平稳启动。In some embodiments, the initial operating conditions include the traction line speed of the traction roller and the initial rotational speed of the driving motor of the take-up roll, and step S2 includes: setting a constant traction line for the traction roller Speed; according to the initial roll diameter and the constant pulling line speed, the initial rotational speed of the drive motor of the winding roll is set, so that the winding line speed of the coil at the winding roll is basically on equal to the constant pulling line speed. In this way, a smooth start-up of the coil transfer when the winding device starts operating in this initial operating condition can be guaranteed.
在一些实施例中,所述预定的时间段介于1ms至5ms之间。本申请实施例的技术方案允许卷绕设备在开始运转之后在毫秒级的时间段内确定当前卷径,从而及时感知到卷径变化。In some embodiments, the predetermined time period is between 1 ms and 5 ms. The technical solution of the embodiment of the present application allows the winding device to determine the current winding diameter within a time period of milliseconds after the winding device starts to operate, so as to sense the change of the winding diameter in time.
在一些实施例中,步骤S5包括:根据所述偏移角度计算所述浮动摆辊的缓存 距离L b;读取所述牵引辊的驱动器的数据来获得所述牵引辊在所述预定的时间段期间的前进距离L p;读取所述收放卷辊的驱动器的数据来获得所述收放卷辊的当前转速n w;通过公式L w=L p+L b来得到所述收放卷辊的卷材前进距离L w;以及通过公式
Figure PCTCN2021136988-appb-000002
来求得所述收放卷辊的当前卷径R c,其中t为所述预定的时间段。以此方式,能够通过预定的时间段期间的浮动摆辊的缓存距离L b和牵引辊的恒定前进距离L p来反推收放卷辊的当前卷径R c,从而实现收放卷辊的当前卷径的科学计算而保证准确性。
In some embodiments, step S5 includes: calculating the buffer distance L b of the floating pendulum roller according to the offset angle; reading the data of the driver of the traction roller to obtain the The advance distance L p during the period; read the data of the driver of the winding and winding roller to obtain the current speed n w of the winding and winding roller; obtain the winding and winding roller by the formula L w =L p +L b the web advance distance L w of the reel; and by the formula
Figure PCTCN2021136988-appb-000002
to obtain the current roll diameter R c of the take-up and take-up roll, where t is the predetermined time period. In this way, the current roll diameter R c of the take-up and take-up roller can be reversed by the buffer distance L b of the floating pendulum roller and the constant advancing distance L p of the traction roller during a predetermined period of time, thereby realizing the The scientific calculation of the current roll diameter ensures accuracy.
在一些实施例中,计算缓存距离L b包括:通过公式
Figure PCTCN2021136988-appb-000003
来计算所述浮动摆辊的缓存距离L b,其中β表示所述偏移角度,r p表示所述浮动摆辊的摆动半径。以此方式,提供了浮动摆辊偏移时的缓存量的一种建模方式和在此基础上计算出的缓存距离L b的函数表达式。
In some embodiments, calculating the cache distance L b includes: through the formula
Figure PCTCN2021136988-appb-000003
to calculate the buffer distance L b of the floating pendulum roller, where β represents the offset angle, and r p represents the swing radius of the floating pendulum roller. In this way, a modeling method of the buffering amount when the floating pendulum roller is offset and a function expression of the buffering distance L b calculated on this basis are provided.
第二方面,本申请提供了一种用于卷绕设备的控制方法,所述卷绕设备包括用于收放卷辊、浮动摆辊以及牵引辊,所述控制方法包括:卷径确定操作:根据上述实施例中的方法确定所述收放卷辊上的卷材的当前卷径R c;目标转速计算操作:基于所述当前卷径R c和所述牵引辊的牵引线速度V p,通过公式
Figure PCTCN2021136988-appb-000004
来计算所述收放卷辊的驱动电机的目标转速n t;转速调整操作:将所述收放卷辊的驱动电机的转速调整为所述目标转速n t
In the second aspect, the present application provides a control method for winding equipment, the winding equipment includes rolls for winding and unwinding, floating pendulum rolls and traction rolls, the control method includes: roll diameter determination operation: According to the method in the above-mentioned embodiment, the current roll diameter R c of the coil on the take-up and unwind roll is determined; the target rotational speed calculation operation: based on the current roll diameter R c and the traction linear velocity V p of the traction roll, by formula
Figure PCTCN2021136988-appb-000004
to calculate the target rotational speed n t of the drive motor of the winding and unwinding roller; speed adjustment operation: adjust the rotational speed of the driving motor of the winding and unwinding roller to the target rotational speed n t .
根据第二方面的本申请实施例的技术方案中,能够借助浮动摆辊的缓存机制准确地计算出卷材的当前卷径,并且基于当前卷径和牵引线速度来将收放卷辊的驱动电机的速度更新为目标转速,从而保证收放卷辊的收放线速度与牵引辊的牵引线速度匹配。According to the technical solution of the embodiment of the present application according to the second aspect, the current roll diameter of the coil can be accurately calculated by means of the buffer mechanism of the floating pendulum roll, and the drive of the take-up and take-up roll is driven based on the current roll diameter and the pulling line speed. The speed of the motor is updated to the target speed, so as to ensure that the linear speed of the winding and unwinding roller matches the linear speed of the traction roller.
在一些实施例中,所述控制方法包括:依次重复进行所述卷径确定操作中的步骤S4和步骤S5、所述目标转速计算操作以及所述转速调整操作,以对所述收放卷辊的驱动电机的转速进行周期性调整。以此方式,可以实时确定当前卷径并且实时调整收放卷辊的收放线速度以与牵引辊的牵引线速度匹配。In some embodiments, the control method includes: sequentially repeating step S4 and step S5 in the operation of determining the roll diameter, the operation of calculating the target rotation speed, and the operation of adjusting the rotation speed, so as to adjust the winding and unwinding roller The speed of the drive motor is periodically adjusted. In this way, the current roll diameter can be determined in real time and the take-up and take-up line speed of the take-up and take-up roll can be adjusted in real time to match the pulling line speed of the traction roll.
在一些实施例中,重复进行所述目标转速计算操作以及所述转速调整操作是利用PID闭环调节来实现的。运用PID闭环调节,收放卷辊的驱动电机的转速可以更加及时地跟随计算出的当前卷径进行调整,过滤掉异常值,避免了突然抖动、倒带等情况发生,更能有效减少放卷工艺中容易断带的难题。In some embodiments, repeating the operation of calculating the target rotational speed and the operation of adjusting the rotational speed is realized by using PID closed-loop adjustment. Using PID closed-loop adjustment, the speed of the drive motor of the rewinding and unwinding roller can be adjusted in a more timely manner following the calculated current roll diameter, filtering out abnormal values, avoiding sudden vibrations, rewinding, etc., and effectively reducing unwinding The problem that the belt is easy to break in the process.
第三方面,本申请提供了一种用于卷绕设备中的可编程逻辑控制器,所述卷绕 设备包括用于传递卷材的收放卷辊、浮动摆辊以及牵引辊,所述可编程逻辑控制器被配置成执行以下操作:S1:获取所述收放卷辊上的卷材的初始卷径;S2:根据所述初始卷径确定所述卷绕设备的初始运行条件;S3:使所述卷绕设备在所述初始运行条件下开始运行;S4:在预定的时间段内获取所述浮动摆辊的偏移角度和所述牵引辊的前进距离;以及S5:基于所述浮动摆辊的偏移角度以及所述牵引辊的前进距离,确定所述收放卷辊上的卷材的当前卷径。In the third aspect, the present application provides a programmable logic controller used in winding equipment, the winding equipment includes take-up and unwinding rollers, floating pendulum rollers, and traction rollers for transferring coils, the adjustable The programming logic controller is configured to perform the following operations: S1: Acquire the initial roll diameter of the coil on the winding and unwinding roller; S2: Determine the initial operating condition of the winding device according to the initial roll diameter; S3: Make the winding device start to operate under the initial operating condition; S4: Acquire the offset angle of the floating pendulum roller and the advancing distance of the traction roller within a predetermined period of time; and S5: Based on the floating The offset angle of the pendulum roller and the advancing distance of the traction roller determine the current roll diameter of the coil on the take-up and take-up roll.
在一些实施例中,操作S1包括:对所述收放卷辊、所述浮动摆辊以及所述牵引辊上的卷材施加预设的张力以使得所述浮动摆辊处于平衡位置;读取所述收放卷辊的驱动电机的当前角度以得到第一位置角度P1;在所述牵引辊处使所述卷材保持固定不动,并且使所述收放卷辊对所述卷材进行收卷以使得所述浮动摆辊处于偏移位置;读取所述收放卷辊的驱动电机的当前角度以得到第二位置角度P2;获取所述浮动摆辊处于所述偏移位置时相对于处于所述平衡位置时的摆动角度;根据所述摆动角度计算所述浮动摆辊的周向移动距离L f;以及利用公式
Figure PCTCN2021136988-appb-000005
得到所述初始卷径R 0
In some embodiments, operation S1 includes: applying a preset tension to the coil on the take-up and unwind roller, the floating swing roller, and the pulling roller so that the floating swing roller is in a balanced position; reading The current angle of the driving motor of the winding and unwinding roller is obtained to obtain the first position angle P1; the coil is kept fixed at the traction roller, and the winding and unwinding roller is made to carry out the operation on the coil. Winding so that the floating pendulum roller is in the offset position; reading the current angle of the drive motor of the winding and unwinding roller to obtain the second position angle P2; obtaining the relative position when the floating pendulum roller is in the offset position The swing angle when being in the equilibrium position; calculate the circumferential moving distance L f of the floating pendulum roller according to the swing angle; and use the formula
Figure PCTCN2021136988-appb-000005
The initial roll diameter R 0 is obtained.
在一些实施例中,所述初始运行条件包括所述牵引辊的牵引线速度和所述收放卷辊的驱动电机的初始转速,并且操作S2包括:为所述牵引辊设定恒定的牵引线速度;根据所述初始卷径和所述恒定的牵引线速度来设定所述收放卷辊的驱动电机的初始转速,以使得所述收放卷辊处的卷材的收放线速度基本上等于所述恒定的牵引线速度。In some embodiments, the initial operating conditions include the pulling line speed of the pulling roller and the initial rotational speed of the driving motor of the winding roller, and operation S2 includes: setting a constant pulling line for the pulling roller Speed; according to the initial roll diameter and the constant pulling line speed, the initial rotational speed of the drive motor of the winding roll is set, so that the winding line speed of the coil at the winding roll is basically on equal to the constant pulling line speed.
在一些实施例中,所述预定的时间段介于1ms至5ms之间。In some embodiments, the predetermined time period is between 1 ms and 5 ms.
在一些实施例中,操作S5包括:根据所述偏移角度计算所述浮动摆辊的缓存距离L b;读取所述牵引辊的驱动器的数据来获得所述牵引辊在所述预定的时间段期间的前进距离L p;读取所述收放卷辊的驱动器的数据来获得所述收放卷辊的当前转速n w;通过公式L w=L p+L b来得到所述收放卷辊的卷材前进距离L w;以及通过公式
Figure PCTCN2021136988-appb-000006
来求得所述收放卷辊的当前卷径R c,其中t为所述预定的时间段。
In some embodiments, operation S5 includes: calculating the buffer distance L b of the floating pendulum roller according to the offset angle; reading the data of the driver of the traction roller to obtain the The advance distance L p during the period; read the data of the driver of the winding and winding roller to obtain the current speed n w of the winding and winding roller; obtain the winding and winding roller by the formula L w =L p +L b the web advance distance L w of the reel; and by the formula
Figure PCTCN2021136988-appb-000006
to obtain the current roll diameter R c of the take-up and take-up roll, where t is the predetermined time period.
在一些实施例中,计算缓存距离L b包括:通过公式
Figure PCTCN2021136988-appb-000007
来计算所述浮动摆辊的缓存距离L b,其中β表示所述偏移角度,r p表示所述浮动摆辊的摆动半径。
In some embodiments, calculating the cache distance L b includes: through the formula
Figure PCTCN2021136988-appb-000007
to calculate the buffer distance L b of the floating pendulum roller, where β represents the offset angle, and r p represents the swing radius of the floating pendulum roller.
在一些实施例中,所述可编程逻辑控制器还被配置成执行以下操作:S6:基于 所述当前卷径R c和所述牵引辊的牵引线速度V p,通过公式
Figure PCTCN2021136988-appb-000008
来计算所述收放卷辊的驱动电机的目标转速n t;S7:所述收放卷辊的驱动电机的转速调整为所述目标转速n t
In some embodiments, the programmable logic controller is further configured to perform the following operations: S6: Based on the current coil diameter R c and the traction linear velocity V p of the traction roller, by the formula
Figure PCTCN2021136988-appb-000008
to calculate the target rotational speed n t of the driving motor of the winding and unwinding roller; S7: adjusting the rotational speed of the driving motor of the winding and unwinding roller to the target rotational speed n t .
在一些实施例中,所述可编程逻辑控制器还被配置成:依次重复进行上述操作S4-S7,以对所述收放卷辊的驱动电机的转速进行周期性调整。In some embodiments, the programmable logic controller is further configured to: repeat the above operations S4-S7 in sequence, so as to periodically adjust the rotation speed of the drive motor of the winding and unwinding roller.
在一些实施例中,重复进行上述操作S6和S7是利用PID闭环调节来实现的。In some embodiments, repeating the above operations S6 and S7 is realized by using PID closed-loop adjustment.
第四方面,本申请提供一种用于卷绕设备的控制装置,所述控制装置包括:卷径确定模块,配置成根据上述实施例中的用于确定卷绕设备中的卷材卷径的方法确定所述收放卷辊上的卷材的当前卷径R c;目标转速计算模块,配置成基于所述当前卷径R c和所述牵引辊的牵引线速度V p,通过公式
Figure PCTCN2021136988-appb-000009
来计算所述收放卷辊的驱动电机的目标转速n t;以及转速调整模块,配置成将所述收放卷辊的驱动电机的转速调整为所述目标转速n t
In a fourth aspect, the present application provides a control device for a winding device, the control device comprising: a roll diameter determination module configured to The method determines the current coil diameter R c of the coil on the winding and unwinding roller; the target speed calculation module is configured to be based on the current coil diameter R c and the traction linear velocity V p of the traction roller, through the formula
Figure PCTCN2021136988-appb-000009
to calculate the target rotational speed n t of the drive motor of the winding and unwinding roller; and a rotational speed adjustment module configured to adjust the rotational speed of the driving motor of the winding and unwinding roller to the target rotational speed n t .
在一些实施例中,所述控制装置被配置成:依次重复使所述卷径确定模块进行步骤S4和步骤S5、使所述目标转速计算模块计算所述目标转速n t并且使所述转速调整模块将所述收放卷辊的驱动电机的转速调整为所述目标转速n t,以对所述收放卷辊的驱动电机的转速进行周期性调整。 In some embodiments, the control device is configured to: repeatedly make the winding diameter determination module perform step S4 and step S5, make the target speed calculation module calculate the target speed n t , and make the speed adjustment The module adjusts the rotational speed of the drive motor of the winding and unwinding roller to the target rotational speed n t , so as to periodically adjust the rotational speed of the driving motor of the winding and unwinding roller.
在一些实施例中,重复进行所述目标转速计算操作以及所述转速调整操作是利用PID闭环调节来实现的。In some embodiments, repeating the operation of calculating the target rotational speed and the operation of adjusting the rotational speed is realized by using PID closed-loop adjustment.
第五方面,本申请提供一种卷绕设备,所述卷绕设备包括收放卷辊装置、浮动摆辊装置、牵引辊装置以及以下中的一者:上述实施例中的可编程逻辑控制器;或上述实施例中的控制装置。In the fifth aspect, the present application provides a winding device, the winding device includes a rewinding and unwinding roller device, a floating swing roller device, a traction roller device, and one of the following: the programmable logic controller in the above-mentioned embodiment ; or the control device in the above-mentioned embodiment.
第六方面,本申请提供一种计算机可读存储介质,所述计算机可读存储介质存储有指令,所述指令被处理器执行时实现上述实施例中的方法。In a sixth aspect, the present application provides a computer-readable storage medium, where the computer-readable storage medium stores instructions, and when the instructions are executed by a processor, the methods in the foregoing embodiments are implemented.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而 并不认为是对本申请的限制。而且在全部附图中,用相同的附图标记表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also, the same reference numerals are used to denote the same components throughout the drawings. In the attached picture:
图1示出了适于与根据本申请实施例的方法一起使用的第一示例卷绕设备;Figure 1 shows a first example winding apparatus suitable for use with methods according to embodiments of the present application;
图2A和图2B分别示出由于线速度不匹配而导致的浮动摆辊的第一和第二偏转位置;Figures 2A and 2B show the first and second deflection positions of the floating pendulum roll, respectively, due to line speed mismatch;
图3示出了适于与根据本申请实施例的方法一起使用的第二示例卷绕设备;Figure 3 shows a second example winding apparatus suitable for use with methods according to embodiments of the present application;
图4为根据本申请一些实施例的用于确定卷绕设备中的卷材卷径的方法的流程图;4 is a flowchart of a method for determining the diameter of a coil in a winding device according to some embodiments of the present application;
图5示例性地示出根据本申请的可选实施例的浮动摆辊偏移时的缓存量的建模方式;Fig. 5 exemplarily shows a modeling method of buffering amount when the floating pendulum roller is offset according to an optional embodiment of the present application;
图6为根据本申请一些实施例的用于卷绕设备的控制方法的流程图;6 is a flowchart of a control method for a winding device according to some embodiments of the present application;
图7示出根据本申请可选实施例的用于卷绕设备的控制方法的迭代操作的示意图;Fig. 7 shows a schematic diagram of an iterative operation of a control method for a winding device according to an optional embodiment of the present application;
图8示出根据本申请一些实施例的用于卷绕设备的控制装置的示意性框图;以及Fig. 8 shows a schematic block diagram of a control device for a winding device according to some embodiments of the present application; and
图9示出根据本申请一些实施例的卷绕设备的示意性框图。Fig. 9 shows a schematic block diagram of a winding device according to some embodiments of the application.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and should not be understood as indicating or implying relative importance or implicitly indicating the number, specificity, or specificity of the indicated technical features. Sequence or primary-secondary relationship. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特 性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiment of the present application, the term "and/or" is only a kind of association relationship describing associated objects, which means that there may be three kinds of relationships, such as A and/or B, which may mean: A exists alone, and A exists at the same time and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), similarly, "multiple groups" refers to more than two groups (including two), and "multiple pieces" refers to More than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical" "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential", etc. indicate the orientation or positional relationship based on the drawings Orientation or positional relationship is only for the convenience of describing the embodiment of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as an implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a fixed connection. Disassembled connection, or integration; it can also be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
当在本文中使用术语“A基本上等于B”时,这意味着A的精确值在B的±10%内。When the term "A is substantially equal to B" is used herein, it means that the exact value of A is within ±10% of B.
根据本申请的实施例,提供一种用于确定卷绕设备中的卷材卷径的方法。According to an embodiment of the present application, a method for determining the diameter of a coil in a winding device is provided.
参考图1,其中示出了适于与根据本申请实施例的方法一起使用的示例卷绕设备100。卷绕设备100包括用于传递卷材101的收放卷辊110、浮动摆辊120和牵引辊130。卷绕设备100还包括用于驱动收放卷辊110和牵引辊130的驱动电机(未示出)。卷绕设备100还可以包括与牵引辊130配合的压辊131。浮动摆辊120可以通过摆杆122可摆动地连接至固定摆动轴121。卷绕设备100 还可以包括张力施加装置(未示出)来对收放卷辊110与牵引辊130之间的卷材施加可调的张力。卷绕设备100还可以包括用于控制浮动摆辊120摆动的诸如比例阀之类的装置(未示出),以便通过张力反馈对浮动摆辊120的摆动进行调整。浮动摆辊120可以具有平衡状态(例如,竖直状态)和偏移状态(例如,非竖直状态)。收放卷辊110的卷材进出位置X可以基本上设置在浮动摆辊120的卷材进出位置Y的正上方以使得:当浮动摆辊120以小角度(-15°~15°之间,更优选地,-10°~10°之间)偏转时,收放卷辊110与浮动摆辊120之间的卷材长度的变化可以忽略不计;如此,收放卷辊110与牵引辊130之间的卷材的长度变化可以由浮动摆辊120的摆动距离来表示,这将在下文进行更详细的描述。Referring to FIG. 1 , there is shown an example winding apparatus 100 suitable for use with methods according to embodiments of the present application. The winding device 100 includes a take-up and take-up roller 110 for transferring the coil 101 , a floating swing roller 120 and a pulling roller 130 . The winding device 100 also includes a driving motor (not shown) for driving the winding roller 110 and the pulling roller 130 . The winding device 100 may further include a pressing roller 131 cooperating with the pulling roller 130 . The floating swing roller 120 may be swingably connected to the fixed swing shaft 121 through a swing link 122 . The winding device 100 may further include a tension applying device (not shown) to apply an adjustable tension to the coil between the winding roller 110 and the pulling roller 130 . The winding device 100 may further include a device (not shown) such as a proportional valve for controlling the swing of the floating swing roller 120 so as to adjust the swing of the floating swing roller 120 through tension feedback. The floating pendulum roller 120 may have a balanced state (eg, a vertical state) and an offset state (eg, a non-vertical state). The coil entry and exit position X of the unwinding and unwinding roller 110 can be basically set directly above the coil entry and exit position Y of the floating pendulum roller 120 so that: More preferably, during deflection between -10° and 10°, the change in the length of the coil between the winding roller 110 and the floating pendulum roller 120 is negligible; The change in length of the web between the rollers can be represented by the swing distance of the floating pendulum roller 120, which will be described in more detail below.
例如,在卷绕设备100开始运转之前,可以通过张力施加装置对卷材施加预设的张力来使卷材具有适于进行后续传递的张力水平,并且使得浮动摆辊120处于平衡状态。For example, before the winding device 100 starts to operate, a preset tension can be applied to the coil by the tension applying device so that the coil has a tension level suitable for subsequent transmission, and the floating pendulum roller 120 is in a balanced state.
以下为了方便描述,以收放卷辊110进行放卷操作为例进行说明。In the following, for the convenience of description, the unwinding operation performed by the winding and unwinding roller 110 is taken as an example for illustration.
参见图2A,其中示出由于线速度不匹配而导致的浮动摆辊120的第一偏转位置。在卷绕设备100运转期间,如果收放卷辊110上的卷材的放卷线速度V 1大于牵引辊130的牵引线速度V 2的话,那么收放卷辊110与牵引辊130之间的卷材会随着时间而变多。在此情况下,为了保持卷材仍保持在预设的张力水平,浮动摆辊110经调整为向左偏移来对变多的卷材进行“正”缓存。 Referring to FIG. 2A , there is shown a first deflection position of the floating pendulum roller 120 due to line speed mismatch. During the operation of the winding device 100, if the unwinding linear velocity V 1 of the coil on the winding and unwinding roller 110 is greater than the pulling linear velocity V 2 of the traction roller 130, then the distance between the winding and unwinding roller 110 and the traction roller 130 Coils will grow over time. In this case, in order to maintain the web at the preset tension level, the floating pendulum roller 110 is adjusted to shift to the left to perform "positive" buffering for the increased web.
参见图2B,其中示出由于线速度不匹配而导致的浮动摆辊120的第二偏转位置。在卷绕设备100运转期间,如果收放卷辊110上的卷材的放卷线速度V 1小于牵引辊130的牵引线速度V 2的话,那么收放卷辊110与牵引辊130之间的卷材会随着时间而变少。在此情况下,为了保持卷材仍保持在预设的张力水平,浮动摆辊110可以(例如,通过比例阀)经调整为向右偏移来对变少的卷材进行“负”缓存。 Referring to FIG. 2B , there is shown a second deflection position of the floating pendulum roller 120 due to line speed mismatch. During the operation of the winding device 100, if the unwinding linear velocity V 1 of the coil on the winding and unwinding roller 110 is less than the pulling linear velocity V 2 of the traction roller 130, the distance between the winding and unwinding roller 110 and the traction roller 130 Coils will thin out over time. In this case, to keep the web still at the preset tension level, the pendulum roll 110 may be adjusted (eg, via a proportional valve) to be offset to the right to provide a "negative" buffer for the dwindling web.
可选的,卷绕设备还可以包括一个或多个过渡辊,以便于进行长距离传递。参见图3,其中示出包含多个过渡辊的示例卷绕设备300,同样适于与根据本申请实施例的方法一起使用。卷绕设备300可以包括用于传递卷材的收放卷辊310、浮动摆辊320、牵引辊330以及多个过渡辊G1-G8。如图所示,过渡辊G1-G7可以设置在收放卷辊310与浮动摆辊320之间,而过渡辊G8可以设置在浮动摆辊320与牵引辊330之间。注意,本领域技术人员可以构想到,卷绕设备300 可以根据需要包括更少或更多的过渡辊。卷绕设备300还可以包括与牵引辊330配合的压辊331,以便在牵引辊330处固定或不固定卷材。Optionally, the winding device may also include one or more transition rollers to facilitate long-distance transfer. Referring to Figure 3, there is shown an example winding apparatus 300 comprising a plurality of transition rolls, also suitable for use with methods according to embodiments of the present application. The winding device 300 may include a take-up and take-up roller 310 for transferring the coil, a floating swing roller 320, a traction roller 330, and a plurality of transition rollers G1-G8. As shown in the figure, the transition rollers G1-G7 can be arranged between the take-up and unwind roller 310 and the floating roller 320 , and the transition roller G8 can be arranged between the floating roller 320 and the traction roller 330 . Note that those skilled in the art can conceive that the winding device 300 may include fewer or more transition rolls as needed. The winding device 300 may also include a pressing roller 331 cooperating with the pulling roller 330 so as to fix or unfix the coil at the pulling roller 330 .
过渡辊G8的卷材进出位置X可以基本上设置在浮动摆辊320的卷材进出位置Y的正上方以使得:当浮动摆辊320以小角度(-15°~15°之间,更优选地,-10°~10°之间)偏转时,过渡辊G8与浮动摆辊320之间的卷材长度的变化可以忽略不计;如此,收放卷辊310与牵引辊330之间的卷材的长度变化可以由浮动摆辊320的摆动距离来表示,这将在下文进行更详细的描述。The coil entry and exit position X of the transition roller G8 can be basically set directly above the coil entry and exit position Y of the floating pendulum roller 320 so that: ground, between -10° and 10°), the change in the length of the coil between the transition roller G8 and the floating pendulum roller 320 is negligible; The change in length of can be represented by the swing distance of the floating pendulum roller 320, which will be described in more detail below.
卷绕设备300还可以包括张力施加装置(未示出)来对收放卷辊310与牵引辊330之间的卷材施加可调的张力。浮动摆辊320可以具有平衡状态B(例如,竖直状态)和偏移状态L或R(例如,非竖直状态)。在平衡状态B下,卷材路径如实线301所示。The winding device 300 may further include a tension applying device (not shown) to apply an adjustable tension to the coil between the winding roller 310 and the pulling roller 330 . The floating pendulum roller 320 may have a balanced state B (eg, a vertical state) and an offset state L or R (eg, a non-vertical state). In equilibrium state B, the web path is shown by solid line 301 .
例如,在卷绕设备300运转期间,如果收放卷辊310上的卷材的放卷线速度V 1大于牵引辊330的牵引线速度V 2的话,那么浮动摆辊310可以经调整为向左偏移(图3中的状态L)来对变多的卷材进行“正”缓存,其中卷材路径如短划线虚线302所示;如果收放卷辊310上的卷材的放卷线速度V 1小于牵引辊330的牵引线速度V 2的话,那么浮动摆辊310可以经调整为向右偏移(图3中的状态R)来对变少的卷材进行“负”缓存,其中卷材路径如点划虚线303所示。 For example, during the operation of the winding device 300, if the unwinding linear velocity V 1 of the coil on the winding and unwinding roller 310 is greater than the pulling linear velocity V 2 of the pulling roller 330, then the floating pendulum roller 310 can be adjusted to the left Offset (state L among Fig. 3) carries out " positive " buffering to more coiled material, and wherein coiled material path is as shown in dashed line dotted line 302; If the velocity V1 is less than the traction linear velocity V2 of the traction roller 330, the floating pendulum roller 310 can be adjusted to shift to the right (state R in FIG. The path of the coil is shown by dashed dotted line 303 .
请参照图4,图4为根据本申请一些实施例的用于确定卷绕设备中的卷材卷径的方法400的流程图。该方法可以包括步骤S410至步骤S450。Please refer to FIG. 4 , which is a flow chart of a method 400 for determining a coil diameter of a coil in a coiling device according to some embodiments of the present application. The method may include steps S410 to S450.
如图4所示,在步骤S410处,获取收放卷辊110/310上的卷材的初始卷径。在本文中,术语“卷径”是指辊部件上的径向最外侧卷材至辊部件的中心(即,旋转中心)的径向距离,因此“卷径”会随着卷材在辊部件上收卷或放卷而增加或减少。初始卷径的获取可以通过现有或将有的方式,本申请中并不限定。在一个示例中,收放卷辊110/310上的卷材可能在先前的工艺期间被卷绕或放卷而具有特定卷径,该特定卷径可以是已知的或者可以从先前的工艺中获取(例如,计算或检测而得),然后可选地存储在记录介质中。在另一个示例中,初始卷径也可以通过人工测得,然后可选地存储在记录介质中。As shown in FIG. 4 , at step S410 , the initial coil diameter of the coil on the winding and unwinding roller 110 / 310 is acquired. In this context, the term "coil diameter" refers to the radial distance from the radially outermost coil on the roll member to the center (i.e., the center of rotation) of the roller Increase or decrease by winding or unwinding. The initial roll diameter can be obtained through existing or future methods, which are not limited in this application. In one example, the web on the rewind roll 110/310 may have been wound or unwound during a previous process to have a specific roll diameter, which may be known or may be obtained from a previous process. obtained (eg, calculated or detected), and then optionally stored in a recording medium. In another example, the initial roll diameter can also be manually measured, and then optionally stored in a recording medium.
在步骤S420处,根据初始卷径确定卷绕设备100/300的初始运行条件。At step S420, the initial operating conditions of the winding device 100/300 are determined according to the initial winding diameter.
初始运行条件可以包括牵引辊130/330的牵引线速度和收放卷辊110/310的驱动电机的初始转速。卷绕设备100/300开始运转时,各电机(特别是收卷/放卷电 机和牵引电机)所驱动的卷材线速度要保持一致。为了实现这一点,可以为牵引辊130/330设定恒定的牵引线速度,然后根据初始卷径和恒定的牵引线速度来设定收放卷辊110/310的驱动电机的初始转速,以使得卷绕设备100/300开始运转时,收放卷辊110/310处的卷材的收放线速度基本上等于恒定的牵引线速度。由于牵引辊130/330的半径是已知且恒定的(没有卷材在其上卷绕),因此可以为牵引辊130/330的牵引电机设定恒定的转速,由此得到恒定的牵引线速度。The initial operating conditions may include the pulling linear speed of the pulling roller 130/330 and the initial rotational speed of the drive motor of the take-up and unwinding roller 110/310. When the winding equipment 100/300 starts running, the linear speeds of the coils driven by each motor (especially the winding/unwinding motor and the traction motor) should be consistent. In order to achieve this, a constant pulling line speed can be set for the pulling roller 130/330, and then the initial rotating speed of the driving motor of the winding and unwinding roller 110/310 is set according to the initial roll diameter and the constant pulling line speed, so that When the winding device 100/300 starts to operate, the winding and unwinding linear velocity of the coil at the winding and unwinding roller 110/310 is substantially equal to the constant pulling linear velocity. Since the radius of the pulling roll 130/330 is known and constant (no coil is wound on it), a constant rotational speed can be set for the pulling motor of the pulling roll 130/330, thereby resulting in a constant pulling line speed .
在步骤S430处,使卷绕设备100/300在初始运行条件下开始运行。如上所述,卷绕设备100/300开始运转时,收放卷辊110/310处的卷材的初始收放线速度可以基本上等于牵引辊130/330处的初始牵引线速度,由此保证卷材传递的平稳启动。At step S430, the winding device 100/300 is brought into operation under initial operating conditions. As mentioned above, when the winding equipment 100/300 starts to operate, the initial take-up and take-up linear speed of the coil at the take-up and take-up roll 110/310 can be substantially equal to the initial drawing-off line speed at the pulling roller 130/330, thereby ensuring Smooth start of web transfer.
在步骤S440处,在预定的时间段内获取浮动摆辊120/320的偏移角度并且获取牵引辊130/330的前进距离。At step S440, the deviation angle of the floating pendulum roller 120/320 is obtained and the advancing distance of the traction roller 130/330 is obtained within a predetermined period of time.
在本申请的一些实施例中,预定的时间段可以介于1ms至5ms之间。浮动摆辊120/320的偏移角度为浮动摆辊120/320在预定的时间段期间所摆动的角度并且可以从驱动浮动摆辊120/320的摆杆摆动的驱动器获取。牵引辊130/330的前进距离可以直接从驱动器读取或者间接计算得出(例如,牵引线速度乘以预定的时间段)。In some embodiments of the present application, the predetermined time period may be between 1 ms and 5 ms. The deflection angle of the swing roller 120/320 is an angle at which the swing roller 120/320 swings during a predetermined period of time and may be obtained from a driver that drives a swing lever of the swing roller 120/320 to swing. The advance distance of the pulling rollers 130/330 can be read directly from the drive or calculated indirectly (eg, pulling line speed multiplied by a predetermined time period).
在步骤S450处,基于浮动摆辊120/320的偏移角度以及牵引辊130/330的前进距离,确定收放卷辊110/310上的卷材的当前卷径。At step S450, based on the offset angle of the floating pendulum roller 120/320 and the advancing distance of the traction roller 130/330, the current coil diameter of the coil on the winding and unwinding roller 110/310 is determined.
以上描述了根据本申请示例性实施例的用于确定卷绕设备中的卷材卷径的方法。采用该方法,能够借助浮动摆辊的缓存机制准确地计算出卷材的当前卷径。该方法中卷材的当前卷径的计算能够在毫秒级内完成,在保证准确性的同时具备较低的时滞性;另外一方面,该方法无需利用测距传感器来测量卷径,节省空间并且降低成本。The above describes the method for determining the coil diameter of the coil in the coiling device according to the exemplary embodiment of the present application. With this method, the current coil diameter of the coil can be accurately calculated by means of the buffer mechanism of the floating pendulum roller. In this method, the calculation of the current roll diameter of the coil can be completed within milliseconds, which has a low time lag while ensuring accuracy; on the other hand, this method does not need to use a distance measuring sensor to measure the roll diameter, saving space And reduce costs.
根据本申请的一些实施例,可选地,在上述方法400中的步骤S410处,还可以通过自学习方式来获取收放卷辊110/310上的卷材的初始卷径。自学习方式可以包括以下动作411-417。According to some embodiments of the present application, optionally, at step S410 in the above method 400, the initial roll diameter of the roll material on the take-up and take-up roll 110/310 may also be acquired through self-learning. The self-learning manner may include the following actions 411-417.
动作411:对收放卷辊110/310、浮动摆辊120/320以及牵引辊130/330上的卷材施加预设的张力来触发自学习模式并且使得浮动摆辊处于竖直位置(即,自学习模式的初始位置)。Action 411: Apply a preset tension to the coil on the take-up and unwind roller 110/310, the floating pendulum roller 120/320, and the traction roller 130/330 to trigger the self-learning mode and make the floating pendulum roller in a vertical position (that is, initial position in self-learning mode).
动作412:读取收放卷辊110/310的驱动电机的当前角度以得到第一位置角度P1。收放卷辊110/310的驱动电机的当前角度可以从收放卷辊110/310的驱动器读取,例如可以以度(°)为单位。Action 412: Read the current angle of the driving motor of the winding and unwinding roller 110/310 to obtain the first position angle P1. The current angle of the driving motor of the rewinding roller 110/310 can be read from the driver of the rewinding roller 110/310, for example in degrees (°).
动作413:在牵引辊130/330处使卷材保持固定不动,并且使收放卷辊110/310对卷材进行收卷以使得浮动摆辊120/320处于偏移位置(即,自学习模式的终点位置)。例如,可以通过使用压辊131/331和牵引辊130/330来将卷材夹持固定,以使卷材无法移动;然后收放卷辊110/310可以将卷材收卷一定量,为了保持卷材上的张力不变(即,维持所述预设的张力),浮动摆辊120/320向右偏转一角度以对卷材进行“负”缓存。对于收放卷辊110/310所收卷的卷材量,本申请中并不限定,只要浮动摆辊120/320产生可测量、可辨识或可读取的偏转角度以便用来确定其外径的运动距离即可。在一个示例中,收放卷辊110/310所收卷的卷材量可以取决于浮动摆辊120/320向右偏转的极限距离;也就是说,当收放卷辊110/310收卷至浮动摆辊无法再摆动更大角度时,以此状态作为自学习模式的终点位置。Action 413: Keep the coiled material stationary at the traction roller 130/330, and make the winding and unwinding roller 110/310 wind the coiled material so that the floating pendulum roller 120/320 is in an offset position (that is, self-learning end position of the pattern). For example, the coil can be clamped and fixed by using the pressure roller 131/331 and the traction roller 130/330, so that the coil cannot move; With the tension on the web constant (ie, maintaining the preset tension), the floating pendulum roller 120/320 is deflected to the right by an angle to perform "negative" buffering of the web. The application does not limit the amount of coil material wound by the winding and unwinding roller 110/310, as long as the floating pendulum roller 120/320 produces a deflection angle that can be measured, recognized or read so as to determine its outer diameter distance of movement. In one example, the amount of coil material wound by the unwinding roller 110/310 may depend on the limit distance of the floating pendulum roller 120/320 deflecting to the right; When the floating pendulum roller can no longer swing at a larger angle, this state is used as the end position of the self-learning mode.
动作414:读取收放卷辊110/320的驱动电机的当前角度以得到第二位置角度P2。Action 414: Read the current angle of the driving motor of the winding and unwinding roller 110/320 to obtain the second position angle P2.
动作415:检测浮动摆辊120/320处于偏移位置时相对于处于平衡位置时的摆动角度。Action 415: Detect the swing angle when the floating pendulum roller 120/320 is in the offset position relative to the balance position.
动作416:根据摆动角度计算浮动摆辊的周向移动距离L f。例如,假设浮动摆辊120/320的摆动角度为θ(°),其摆径(摆动轴线与浮动摆辊的中心之间的距离)为r,则可以大致计算出周向移动距离
Figure PCTCN2021136988-appb-000010
如此,可将收放卷辊110/310收卷而产生的后退距离L 0近似为该周向移动距离L f
Action 416: Calculate the circumferential movement distance L f of the floating pendulum roller according to the swing angle. For example, assuming that the swing angle of the floating swing roller 120/320 is θ (°), and its swing radius (the distance between the swing axis and the center of the floating swing roller) is r, the circumferential moving distance can be roughly calculated
Figure PCTCN2021136988-appb-000010
In this way, the retraction distance L 0 generated by winding up and unwinding roller 110/310 can be approximated as the circumferential movement distance L f .
动作417:利用公式
Figure PCTCN2021136988-appb-000011
得到初始卷径R 0。在动作416中近似地得到收放卷辊110/310收卷而产生的后退距离L 0(≈L f),该后退距离实际上代表了由收放卷辊110/310的驱动电机的角度变化(P2-P1)所限定的卷材外周长度(与初始卷径R 0相关),即,
Figure PCTCN2021136988-appb-000012
因此,可以通过公式
Figure PCTCN2021136988-appb-000013
来推导出初始卷径R 0
Act 417: Using Formulas
Figure PCTCN2021136988-appb-000011
Get the initial roll diameter R 0 . In action 416, the retraction distance L 0 (≈L f ) generated by the rewinding and rewinding roller 110/310 is approximately obtained, and the retraction distance actually represents the angular change of the drive motor of the rewinding and rewinding roller 110/310 (P2-P1) defines the outer peripheral length of the coil (related to the initial coil diameter R 0 ), that is,
Figure PCTCN2021136988-appb-000012
Therefore, the formula
Figure PCTCN2021136988-appb-000013
To derive the initial roll radius R 0 .
注意,以上动作411-417仅作为示例说明收放卷辊110/310上的卷材的初始卷径的一种自学习获取方式,本申请不限于此并且可以采用其他的(已有的或将有的)方式。例如,如上文所述,初始卷径可以是已知的并且存储在记录介质上,如此便可以直接从记录介质获取初始卷径R 0Note that the above actions 411-417 are only used as an example to illustrate a self-learning acquisition method of the initial coil diameter of the coil on the winding roller 110/310, the application is not limited thereto and other (existing or future) methods can be used. There are) ways. For example, as mentioned above, the initial roll radius can be known and stored on the recording medium, so that the initial roll radius R 0 can be obtained directly from the record medium.
根据本申请的一些实施例,可选地,在上述方法400中的步骤S450中,可以从浮动摆辊120/320的偏移角度得出浮动摆辊120/320的偏移距离,该偏移距离可以近似为浮动摆辊120/320对于卷材的缓存距离。然后,可以通过缓存距离和牵引辊130/330的前进距离来推算收放卷辊110/310在预定的时间段内的前进距离。最 后,可以根据收放卷辊110/310的前进距离及其驱动电机的转速来求得收放卷辊110/310上的卷材的当前卷径。According to some embodiments of the present application, optionally, in step S450 of the above method 400, the offset distance of the floating swing roller 120/320 can be obtained from the offset angle of the floating swing roller 120/320, the offset The distance can be approximated as the buffer distance of the floating pendulum roller 120/320 for the web. Then, the advancing distance of the take-up and unwinding roller 110/310 within a predetermined period of time can be calculated based on the buffering distance and the advancing distance of the traction roller 130/330. Finally, the current coil diameter of the coil on the winding and unwinding roller 110/310 can be obtained according to the advancing distance of the winding and unwinding roller 110/310 and the rotation speed of the driving motor.
以下参考图5和动作451-457详细说明确定收放卷辊上的卷材的当前卷径的示例性实施例。为了简洁起见,图5仅示出浮动摆辊520和设置在其下游的牵引辊530(类似于图1的布置),不过本领域技术人员清楚的是,该牵引辊530的位置处也可以是过渡辊(类似于图3的布置)。An exemplary embodiment of determining the current roll diameter of the roll on the winding and unwinding rollers will be described in detail below with reference to FIG. 5 and actions 451-457. For the sake of brevity, Fig. 5 only shows the floating pendulum roller 520 and the traction roller 530 (similar to the arrangement in Fig. Transition rolls (similar arrangement to Fig. 3).
动作451:根据偏移角度计算浮动摆辊的缓存距离L bAction 451: Calculate the buffering distance L b of the floating pendulum roller according to the offset angle.
参见图5,图5示出了的浮动摆辊的缓存距离L b的示例建模方式。在此示例中,浮动摆辊520分别处于平衡位置B和左偏移位置L,其中浮动摆辊的摆动角为β。在本文中,为了方便说明,作如下规定:当浮动摆辊520从其平衡位置(即,竖直位置)向左摆动时,β为正角度,而当浮动摆辊520从其平衡位置(即,竖直位置)向右摆动时,β为负角度。图5示出了浮动摆辊520的摆动角β的角平分线501,当β较小(例如,-10°~10°之间)时,
Figure PCTCN2021136988-appb-000014
在此示例中,处于平衡位置L的浮动摆辊520的中心设为点o;处于左偏移位置L的浮动摆辊520的中心设为点o′,径向最低点设为点p′;牵引辊530的卷材进入点为q。点o与点o′之间的距离
Figure PCTCN2021136988-appb-000015
其中r p表示浮动摆辊的摆动半径。由于摆动角β较小,点o与点p′之间的距离D2≈D1,并且点o′与点q之间的距离≈p′与点q之间的距离。
Referring to FIG. 5 , FIG. 5 shows an example modeling method of the buffer distance L b of the floating swing roller. In this example, the floating balance rollers 520 are respectively in the balance position B and the left offset position L, wherein the swing angle of the floating balance rollers is β. In this paper, for the convenience of description, it is stipulated as follows: when the floating pendulum roller 520 swings to the left from its equilibrium position (that is, the vertical position), β is a positive angle, and when the floating pendulum roller 520 swings from its equilibrium position (that is, the vertical position) , vertical position) when swinging to the right, β is a negative angle. FIG. 5 shows the angle bisector 501 of the swing angle β of the floating pendulum roller 520. When β is small (for example, between -10° and 10°),
Figure PCTCN2021136988-appb-000014
In this example, the center of the floating pendulum roller 520 at the equilibrium position L is set as point o; the center of the floating pendulum roll 520 at the left offset position L is set as point o', and the radially lowest point is set as point p'; The web entry point of the pulling roller 530 is q. The distance between point o and point o'
Figure PCTCN2021136988-appb-000015
Where r p represents the swing radius of the floating pendulum roller. Since the swing angle β is small, the distance D2 ≈ D1 between point o and point p′, and the distance between point o′ and point q ≈ the distance between p′ and point q.
如上文所述,当浮动摆辊520以小角度(-10°~10°之间)偏转时,收放卷辊(未示出)与浮动摆辊520之间的卷材长度的变化可以忽略不计,因此收放卷辊(未示出)与牵引辊530之间的卷材的长度变化可以由浮动摆辊520的卷材缓存量(缓存距离)来表示,那么从上述关系可以看出,浮动摆辊520缓存距离
Figure PCTCN2021136988-appb-000016
以此方式,可以通过浮动摆辊520的摆动角和摆动半径来计算得出浮动摆辊的缓存距离L b
As mentioned above, when the floating pendulum roll 520 deflects at a small angle (between -10° and 10°), the change in web length between the take-up and unwind roll (not shown) and the floating pendulum roll 520 is negligible Neglected, therefore the length change of the coil between the winding roller (not shown) and the traction roller 530 can be represented by the coil buffer amount (buffer distance) of the floating pendulum roller 520, then it can be seen from the above relationship that Floating pendulum roller 520 cache distance
Figure PCTCN2021136988-appb-000016
In this way, the buffering distance L b of the floating swing roller can be calculated through the swing angle and swing radius of the floating swing roller 520 .
需要特别说明的是,上述浮动摆辊偏移时的缓存量的建模方式和在此基础上计算出的缓存距离L b的函数表达式并不是唯一的。根据不同的卷绕设备中的浮动摆辊的结构和布置方式,可以建立其它形式的缓存量建模模型,并相应地计算出不同的缓存距离L b的函数表达式。 It should be noted that the above-mentioned modeling method of the buffering amount when the floating pendulum roller is offset and the function expression of the buffering distance L b calculated on this basis are not unique. According to the structure and arrangement of the floating pendulum rollers in different winding devices, other forms of buffer volume modeling models can be established, and the functional expressions of different buffer distances L b can be calculated accordingly.
动作452:读取牵引辊530的驱动器的数据来获得牵引辊530在时间段t期间的前进距离L p,其中t为浮动摆辊520从平衡位置B摆动到左偏移位置L所花费的时间。如上文所述,牵引辊530的前进距离L p可以直接从驱动器读取或者间接计 算得出(例如,牵引线速度乘以预定的时间段)。 Action 452: Read the data of the driver of the traction roller 530 to obtain the advancing distance L p of the traction roller 530 during the time period t, where t is the time it takes for the floating pendulum roller 520 to swing from the balance position B to the left offset position L . As mentioned above, the advancing distance Lp of the pulling roller 530 can be read directly from the driver or calculated indirectly (eg, pulling line speed multiplied by a predetermined time period).
动作453:读取收放卷辊的驱动器的数据来获得收放卷辊的当前转速n wAction 453: Read the data of the driver of the winding and unwinding roller to obtain the current rotational speed n w of the winding and winding roller.
动作454:通过公式L w=L p+L b来得到收放卷辊的卷材前进距离L w。如上参照图5说明动作450时所述,浮动摆辊520缓存距离
Figure PCTCN2021136988-appb-000017
因此,收放卷辊的卷材前进距离
Figure PCTCN2021136988-appb-000018
当浮动摆辊520向左摆动时,β为正角度,因此
Figure PCTCN2021136988-appb-000019
而浮动摆辊520向右摆动时,β为负角度,因此
Figure PCTCN2021136988-appb-000020
Action 454: Obtain the coil advance distance L w of the take-up and unwind roller through the formula L w =L p +L b . As described above with reference to FIG.
Figure PCTCN2021136988-appb-000017
Therefore, the coil advance distance of the winding and unwinding roller
Figure PCTCN2021136988-appb-000018
When the floating swing roller 520 swings to the left, β is a positive angle, so
Figure PCTCN2021136988-appb-000019
And when the floating swing roller 520 swings to the right, β is a negative angle, so
Figure PCTCN2021136988-appb-000020
动作455:通过公式
Figure PCTCN2021136988-appb-000021
来求得收放卷辊的当前卷径R c。收放卷辊的卷材前进距离L w=收放卷辊的收放卷线速度V w×t,收放卷线速度V w=ω w×R c,收放卷辊的角速度ω w=n w×2π,由此可见L w=n w×t×2π×R c,因此可以利用公式
Figure PCTCN2021136988-appb-000022
来反推出收放卷辊的当前卷径R c
Act 455: Passing Formulas
Figure PCTCN2021136988-appb-000021
To obtain the current roll diameter R c of the take-up and unwind roll. Coil advancing distance L w of take-up and take-up roller = take-up and take-up line speed V w ×t, take-up and take-up line speed V ww ×R c , take-up and take-up roller angular velocity ω w = n w ×2π, it can be seen that L w =n w ×t×2π×R c , so the formula can be used
Figure PCTCN2021136988-appb-000022
To roll back the current roll diameter R c of the take-up and unwind roll.
根据本申请的一些实施例,本申请还提供了一种用于卷绕设备的控制方法。该控制方法适于与参照图1-3描述的示例卷绕设备100/300一起使用。请参照图6,图6为根据本申请一些实施例的用于卷绕设备的控制方法600的流程图。该方法600可以包括卷径确定操作610、目标转速计算操作630和转速调整操作650。卷径确定操作610可以用于确定收放卷辊110/310上的卷材的当前卷径R c。该卷径确定操作610可以使用根据如上文所述的用于确定卷绕设备100/300中的卷材卷径的方法400来实现。目标转速计算操作630可以用于基于当前卷径R c和牵引辊130/330的牵引线速度V p,通过公式
Figure PCTCN2021136988-appb-000023
来计算收放卷辊110/310的驱动电机的目标转速n t。转速调整操作650可以用于将收放卷辊110/310的驱动电机的转速调整为目标转速n t
According to some embodiments of the present application, the present application also provides a control method for winding equipment. The control method is suitable for use with the example winding apparatus 100/300 described with reference to Figures 1-3. Please refer to FIG. 6 , which is a flowchart of a control method 600 for a winding device according to some embodiments of the present application. The method 600 may include a roll radius determination operation 610 , a target rotational speed calculation operation 630 and a rotational speed adjustment operation 650 . The roll diameter determination operation 610 may be used to determine the current roll diameter Rc of the roll material on the take-up and unwind rolls 110/310. This roll diameter determination operation 610 may be implemented using the method 400 for determining the roll diameter of a coil in the winding apparatus 100/300 as described above. The target rotational speed calculation operation 630 can be used based on the current coil diameter R c and the pulling line speed V p of the pulling roller 130/330, by the formula
Figure PCTCN2021136988-appb-000023
to calculate the target rotational speed n t of the driving motor of the winding and unwinding roller 110/310. The rotational speed adjustment operation 650 may be used to adjust the rotational speed of the driving motor of the take-up and unwinding roller 110/310 to a target rotational speed n t .
以上描述了根据本申请示例性实施例的用于卷绕设备的控制方法。采用该方法,能够在收放卷辊的收放线速度与牵引辊的牵引线速度不匹配时,根据收放卷辊上的卷材的当前卷径来计算出收放卷辊的驱动电机的目标转速并且进行相应的调整。该方法中卷材的当前卷径的计算能够在毫秒级内完成,在保证准确性的同时具备较低的时滞性;另外一方面,该方法无需利用测距传感器来测量卷径,节省空间并且降低成本,减少检测点也有利于提高设备稳定性。The above describes the control method for the winding device according to the exemplary embodiment of the present application. With this method, when the linear speed of the winding roller does not match the pulling linear velocity of the traction roller, the driving motor speed of the winding roller can be calculated according to the current diameter of the coil on the winding roller. target speed and adjust accordingly. In this method, the calculation of the current roll diameter of the coil can be completed within milliseconds, which has a low time lag while ensuring accuracy; on the other hand, this method does not need to use a distance measuring sensor to measure the roll diameter, saving space In addition, reducing costs and reducing detection points are also conducive to improving device stability.
根据本申请的一些实施例,可选地,请参考图7,控制方法600还可以包括:依次重复进行卷径确定操作610中的方法400的步骤S440和步骤S450、目标转速计算操作630以及转速调整操作650,以对收放卷辊110/310的驱动电机的转速进行周期性调整。以此方式,可以实时(毫秒级)确定收放卷辊的卷径,由此实时更 新收放卷辊110/310的驱动电机的转速,以使得收放卷辊110/310的收放线速度与牵引辊130/330的牵引线速度匹配,避免卷绕设备中因线速度不匹配而导致的卷材经常断带、倒带等问题。According to some embodiments of the present application, optionally, referring to FIG. 7 , the control method 600 may further include: sequentially repeating step S440 and step S450 of the method 400 in the roll diameter determination operation 610, the target rotational speed calculation operation 630 and the rotational speed An adjustment operation 650 is performed to periodically adjust the rotational speed of the drive motor of the take-up and unwind rollers 110/310. In this way, the volume diameter of the winding and unwinding roller can be determined in real time (in milliseconds), thereby updating the rotational speed of the driving motor of the winding and unwinding roller 110/310 in real time, so that the linear speed of the winding and unwinding roller 110/310 Matching with the traction line speed of the traction roller 130/330, avoiding problems such as frequent breakage and rewinding of the coil caused by the mismatch of the line speed in the winding equipment.
根据本申请的一些实施例,可选地,重复进行目标转速计算操作以及转速调整操作是利用(比例微分积分)PID闭环调节来实现的。通过PID调节,能够进一步迅速处理放卷电机线速度与缓存距离以及牵引辊线速度的关系,设备速度可以达到满负荷运行而不会出现波动,而传统放卷工艺不能速度太快。特别地,运用PID闭环调节,收放卷辊的驱动电机的转速可以跟随计算出的当前卷径进行调整,过滤掉异常值,避免了突然抖动,倒带等情况发生,更能有效减少放卷工艺中容易断带的难题。According to some embodiments of the present application, optionally, repeating the operation of calculating the target rotational speed and adjusting the rotational speed is realized by using (proportional-derivative-integral) PID closed-loop adjustment. Through PID adjustment, the relationship between the linear speed of the unwinding motor, the buffer distance and the linear speed of the traction roller can be further quickly processed, and the equipment speed can reach full load without fluctuations, while the traditional unwinding process cannot be too fast. In particular, using PID closed-loop adjustment, the speed of the drive motor of the take-up and unwinding roller can be adjusted according to the calculated current roll diameter, filtering out abnormal values, avoiding sudden vibration, rewinding, etc., and effectively reducing unwinding The problem that the belt is easy to break in the process.
根据本申请的一些实施例,还相应地提供一种可编程逻辑控制器(PLC),该可编程逻辑控制器可以用于如参照图1-3所描述的卷绕设备100/300中。上述可编程逻辑控制器(PLC)可以实现如前文所述地根据本申请的用于确定卷绕设备中的卷材卷径的方法400和/或控制方法600。在本申请的用于确定卷绕设备中的卷材卷径的方法400和/或控制方法600中适用的很多设计构思和细节同样适用于上述可编程逻辑控制器(PLC),且可以得到相同的有益技术效果,此处不再赘述。此外,利用PLC扫描周期短且按周期扫描的特性,不停的把最新值赋值给缓存数据驱,并且调用周期同步速度指令更新放卷电机的转速,由此进一步促进卷材卷径的实时计算和收放卷辊的驱动电机的转速的实时更新。According to some embodiments of the present application, a programmable logic controller (PLC) is correspondingly provided, which can be used in the winding device 100/300 as described with reference to FIGS. 1-3 . The aforementioned programmable logic controller (PLC) can implement the method 400 and/or the control method 600 for determining the diameter of the coil in the winding device according to the present application as described above. Many design concepts and details applicable in the method 400 and/or control method 600 for determining the coil diameter in the winding device of the present application are also applicable to the above-mentioned programmable logic controller (PLC), and the same can be obtained. The beneficial technical effects are not repeated here. In addition, by utilizing the characteristics of short and periodic scanning of the PLC, the latest value is continuously assigned to the cache data drive, and the cycle synchronization speed command is called to update the rotation speed of the unwinding motor, thereby further promoting the real-time calculation of the coil diameter And the real-time update of the rotating speed of the driving motor of the rewinding and unwinding roller.
根据本申请的一些实施例,还相应地提供一种用于卷绕设备的控制装置。According to some embodiments of the present application, a control device for winding equipment is also provided correspondingly.
参见图8,其中示出了根据本申请一些实施例的用于卷绕设备的控制装置800的示意性框图。该控制装置800以用于如参照图1-3所描述的卷绕设备100/300中,并且可以卷径确定模块810、目标转速计算模块820和转速调整模块830。卷径确定模块810可以被配置成根据如前文所述地根据本申请的用于确定卷绕设备中的卷材卷径的方法400确定收放卷辊上的卷材的当前卷径R c。目标转速计算模块820可以被配置成基于当前卷径R c和牵引辊的牵引线速度V p,通过公式
Figure PCTCN2021136988-appb-000024
来计算收放卷辊的驱动电机的目标转速n t。转速调整模块830可以被配置成将收放卷辊的驱动电机的转速调整为目标转速n t
Referring to FIG. 8 , it shows a schematic block diagram of a control device 800 for a winding device according to some embodiments of the present application. The control device 800 is used in the winding device 100/300 as described with reference to FIGS. The coil diameter determining module 810 may be configured to determine the current coil diameter R c of the coil on the winding and unwinding roller according to the method 400 for determining the coil diameter of the coil in the winding device according to the present application as described above. The target rotational speed calculation module 820 can be configured to be based on the current coil diameter R c and the traction linear velocity V p of the traction roller, through the formula
Figure PCTCN2021136988-appb-000024
to calculate the target speed n t of the driving motor of the unwinding roller. The rotational speed adjustment module 830 may be configured to adjust the rotational speed of the drive motor of the winding and unwinding roller to a target rotational speed n t .
根据本申请的一些实施例,可选地,控制装置800可以被配置成:依次重复使卷径确定模块810进行方法400的步骤S440和步骤S450、使目标转速计算模块820计算目标转速n t并且使转速调整模块830将收放卷辊的驱动电机的转速调整为 目标转速n t,以对收放卷辊的驱动电机的转速进行周期性调整。 According to some embodiments of the present application, optionally, the control device 800 may be configured to: repeatedly make the winding radius determination module 810 perform step S440 and step S450 of the method 400 in sequence, make the target speed calculation module 820 calculate the target speed n t and The rotational speed adjustment module 830 adjusts the rotational speed of the driving motor of the winding and unwinding roller to a target rotational speed n t , so as to periodically adjust the rotational speed of the driving motor of the winding and unwinding roller.
可选地,重复进行目标转速计算操作以及转速调整操作是利用PID闭环调节来实现的。Optionally, repeating the operation of calculating the target rotational speed and adjusting the rotational speed is realized by using PID closed-loop adjustment.
在本申请的控制方法600中适用的很多设计构思和细节同样适用于上述用于卷绕设备的控制装置800,且可以得到相同的有益技术效果,此处不再赘述。Many design concepts and details applicable in the control method 600 of the present application are also applicable to the above-mentioned control device 800 for winding equipment, and can obtain the same beneficial technical effect, and will not be repeated here.
根据本申请的一些实施例,还相应地提供一种卷绕设备。According to some embodiments of the present application, a winding device is also provided correspondingly.
参见图9,其中示出了根据本申请一些实施例的卷绕设备900的示意性框图。卷绕设备900可以包括收放卷辊装置910、浮动摆辊装置920、牵引辊装置930以及前文所述的可编程逻辑控制器或控制装置800。可编程逻辑控制器或控制装置800可以分别与收放卷辊装置910、浮动摆辊装置920、牵引辊装置930各自的驱动器可通信地连接,以便于交换数据信号。Referring to FIG. 9 , there is shown a schematic block diagram of a winding device 900 according to some embodiments of the present application. The winding device 900 may include a winding and unwinding roller device 910 , a floating swing roller device 920 , a pulling roller device 930 and the programmable logic controller or control device 800 described above. The programmable logic controller or the control device 800 can be communicatively connected with the respective drivers of the take-up and unwinding roller device 910 , the floating pendulum roller device 920 , and the traction roller device 930 , so as to exchange data signals.
此外,上述根据本申请的用于确定卷绕设备中的卷材卷径的方法和用于卷绕设备的控制方法可以通过由处理器执行计算机指令来实现,该指令可存储在计算机可读存储介质中。所述计算机可读存储介质可以包括硬盘驱动器、软盘驱动器、光盘读/写(CD-R/W)驱动器、数字通用磁盘(DVD)驱动器、闪存驱动器和/或固态存储装置等。In addition, the above-mentioned method for determining the roll diameter of the coil in the winding device and the control method for the winding device according to the present application can be realized by executing computer instructions by a processor, and the instructions can be stored in a computer-readable memory medium. The computer readable storage medium may include a hard disk drive, a floppy disk drive, a compact disk read/write (CD-R/W) drive, a digital versatile disk (DVD) drive, a flash memory drive, and/or a solid state storage device, among others.
至此,描述了根据本申请的用于确定卷绕设备中的卷材卷径的方法、用于卷绕设备的控制方法、用于卷绕设备中的可编程逻辑控制器、用于卷绕设备的控制装置以及卷绕设备,还介绍了能够实现上述方法的计算机可读存储介质。So far, the method for determining the diameter of the coil in the winding device, the control method for the winding device, the programmable logic controller for the winding device, the A control device and a winding device, and a computer-readable storage medium capable of implementing the above method are also introduced.
通过本申请,可以在卷绕设备运行中自动计算收放卷辊上的卷材卷径,允许卷绕设备更加智能化。进一步地,运用PID闭环调节,达到收放卷电机与牵引电机线速度同步的目的。经过反复试验,本申请能够解决卷绕设备收放卷中经常遇到卷材断带、倒带的问题,由此为卷绕设备提高1.5%的卷材利用率。Through the application, the coil diameter on the take-up and unwinding roller can be automatically calculated during the operation of the winding equipment, allowing the winding equipment to be more intelligent. Furthermore, the PID closed-loop adjustment is used to achieve the purpose of synchronizing the linear speed of the winding and unwinding motor and the traction motor. After trial and error, the application can solve the problems of coil breaking and rewinding often encountered in winding and unwinding of the winding equipment, thereby increasing the coil utilization rate of the winding equipment by 1.5%.
此外,与传统方式相比,本申请允许实时计算卷径、收放卷辊的卷绕/退卷距离,允许通过PID调节来实时(毫秒级)处理收放卷电机线速度与浮动摆辊的缓存距离以及牵引电机的线速度的关系,使得卷绕设备的运转速度可以达到满负荷运行而不会出现波动,而传统收放卷工艺不能速度太快。In addition, compared with the traditional method, this application allows the real-time calculation of the roll diameter, the winding/unwinding distance of the rewinding and unwinding roller, and allows real-time (millisecond) processing of the line speed of the rewinding and unwinding motor and the floating pendulum roller through PID adjustment. The relationship between the buffer distance and the linear speed of the traction motor enables the operating speed of the winding equipment to reach full load without fluctuations, while the traditional winding and unwinding process cannot be too fast.
另外一方面,本申请通过科学计算来得到实时卷径并且更新收放卷电机转速以使收放卷线速度与牵引线速度匹配,而无需传统卷绕设备中使用的测距传感器,传统传感器检测方式容易受到外界波动引起卷材抖动,造成检测的数据不准确,因此本申请允许卷绕设备避免传感器检测到假值的情况,同时减少了安装和材料成本, 并节省了有限空间。在传统卷绕设备的一个示例中,激光测距传感器3000元每只,安装调试费用300元每只,全套设备共阳极放卷,上阴极,下极放卷,上下隔离膜放卷的情况下,激光测距传感器的物料加人工成本为(3000+300)*5=16500元,设备批量成本大约为400w;在此情况下若采用本申请的卷绕设备可以降低设备成本4.125‰。On the other hand, the application uses scientific calculations to obtain the real-time roll diameter and update the rewinding and unwinding motor speed to match the rewinding and unwinding line speed with the pulling line speed, without the need for distance measuring sensors used in traditional winding equipment. Traditional sensors detect The method is easily affected by the vibration of the coil caused by external fluctuations, resulting in inaccurate detection data. Therefore, this application allows the winding equipment to avoid the situation that the sensor detects false values, while reducing installation and material costs, and saving limited space. In an example of traditional winding equipment, the laser distance measuring sensor is 3,000 yuan each, and the installation and commissioning cost is 300 yuan each. The whole set of equipment has a common anode unwinding, upper cathode, lower pole unwinding, and upper and lower separators. , the material and labor cost of the laser ranging sensor is (3000+300)*5=16500 yuan, and the equipment batch cost is about 400w; in this case, if the winding equipment of the present application is used, the equipment cost can be reduced by 4.125‰.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (23)

  1. 一种用于确定卷绕设备中的卷材卷径的方法,所述卷绕设备包括用于传递卷材的收放卷辊、浮动摆辊以及牵引辊,所述方法包括以下步骤:A method for determining the roll diameter of a coiled material in a winding device, the coiled device comprising a take-up and unwinding roller, a floating pendulum roller and a traction roller for transferring the coiled material, the method comprising the following steps:
    S1:获取所述收放卷辊上的卷材的初始卷径;S1: Obtain the initial coil diameter of the coil on the winding and unwinding roller;
    S2:根据所述初始卷径确定所述卷绕设备的初始运行条件;S2: Determine the initial operating conditions of the winding device according to the initial winding diameter;
    S3:使所述卷绕设备在所述初始运行条件下开始运行;S3: Make the winding device start running under the initial running condition;
    S4:在预定的时间段内获取所述浮动摆辊的偏移角度和所述牵引辊的前进距离;以及S4: Obtain the offset angle of the floating pendulum roller and the advancing distance of the traction roller within a predetermined period of time; and
    S5:基于所述浮动摆辊的偏移角度以及所述牵引辊的前进距离,确定所述收放卷辊上的卷材的当前卷径。S5: Based on the offset angle of the floating pendulum roller and the advancing distance of the traction roller, determine the current coil diameter of the coil on the winding and unwinding roller.
  2. 如权利要求1所述的方法,其特征在于,步骤S1包括:The method according to claim 1, characterized in that step S1 comprises:
    对所述收放卷辊、所述浮动摆辊以及所述牵引辊上的卷材施加预设的张力以使得所述浮动摆辊处于平衡位置;Applying a preset tension to the winding roll, the floating pendulum roll, and the coil on the traction roll so that the floating pendulum roll is in a balanced position;
    读取所述收放卷辊的驱动电机的当前角度以得到第一位置角度P1;Reading the current angle of the driving motor of the winding and unwinding roller to obtain the first position angle P1;
    在所述牵引辊处使所述卷材保持固定不动,并且使所述收放卷辊对所述卷材进行收卷以使得所述浮动摆辊处于偏移位置;holding the web stationary at the pulling rollers and causing the take-up and unwind rollers to wind the web so that the floating pendulum rollers are in an offset position;
    读取所述收放卷辊的驱动电机的当前角度以得到第二位置角度P2;Reading the current angle of the driving motor of the winding and unwinding roller to obtain the second position angle P2;
    获取所述浮动摆辊处于所述偏移位置时相对于处于所述平衡位置时的摆动角度;Obtaining the swing angle when the floating pendulum roller is in the offset position relative to when it is in the equilibrium position;
    根据所述摆动角度计算所述浮动摆辊的周向移动距离L f;以及 Calculate the circumferential movement distance L f of the floating pendulum roller according to the swing angle; and
    利用公式
    Figure PCTCN2021136988-appb-100001
    得到所述初始卷径R 0
    use the formula
    Figure PCTCN2021136988-appb-100001
    The initial roll diameter R 0 is obtained.
  3. 如权利要求1所述的方法,其特征在于,所述初始运行条件包括所述牵引辊的牵引线速度和所述收放卷辊的驱动电机的初始转速,并且步骤S2包括:The method according to claim 1, wherein the initial operating conditions include the traction linear velocity of the traction roller and the initial rotational speed of the driving motor of the winding roller, and step S2 comprises:
    为所述牵引辊设定恒定的牵引线速度;Setting a constant pulling line speed for the pulling rolls;
    根据所述初始卷径和所述恒定的牵引线速度来设定所述收放卷辊的驱动电机 的初始转速,以使得所述收放卷辊处的卷材的收放线速度基本上等于所述恒定的牵引线速度。According to the initial volume diameter and the constant pulling line speed, the initial rotational speed of the driving motor of the winding and unwinding roller is set, so that the winding and unwinding linear speed of the coil at the winding and unwinding roller is substantially equal to The constant pulling line speed.
  4. 如权利要求1所述的方法,其特征在于,所述预定的时间段介于1ms至5ms之间。The method of claim 1, wherein the predetermined time period is between 1 ms and 5 ms.
  5. 如权利要求1所述的方法,其特征在于,步骤S5包括:The method according to claim 1, wherein step S5 comprises:
    根据所述偏移角度计算所述浮动摆辊的缓存距离L bcalculating the buffer distance L b of the floating pendulum roller according to the offset angle;
    读取所述牵引辊的驱动器的数据来获得所述牵引辊在所述预定的时间段期间的前进距离L preading the data of the drive of the traction roller to obtain the advancing distance L p of the traction roller during the predetermined time period;
    读取所述收放卷辊的驱动器的数据来获得所述收放卷辊的当前转速n wReading the data of the driver of the winding and unwinding roller to obtain the current speed n w of the winding and winding roller;
    通过公式L w=L p+L b来得到所述收放卷辊的卷材前进距离L w;以及 The coil advancing distance L w of the winding and unwinding roller is obtained by the formula L w =L p +L b ; and
    通过公式
    Figure PCTCN2021136988-appb-100002
    来求得所述收放卷辊的当前卷径R c,其中t为所述预定的时间段。
    by formula
    Figure PCTCN2021136988-appb-100002
    to obtain the current roll diameter R c of the take-up and take-up roll, where t is the predetermined time period.
  6. 如权利要求5所述的方法,其特征在于,计算缓存距离L b包括:通过公式
    Figure PCTCN2021136988-appb-100003
    来计算所述浮动摆辊的缓存距离L b,其中β表示所述偏移角度,r p表示所述浮动摆辊的摆动半径。
    The method according to claim 5, wherein calculating the cache distance L b comprises: by the formula
    Figure PCTCN2021136988-appb-100003
    to calculate the buffer distance L b of the floating pendulum roller, where β represents the offset angle, and r p represents the swing radius of the floating pendulum roller.
  7. 一种用于卷绕设备的控制方法,所述卷绕设备包括用于收放卷辊、浮动摆辊以及牵引辊,所述控制方法包括:A control method for a winding device, the winding device includes a winding roller for retracting and unwinding, a floating pendulum roller and a traction roller, the control method includes:
    卷径确定操作:根据如权利要求1-6中任一项所述的方法确定所述收放卷辊上的卷材的当前卷径R cRoll diameter determination operation: determine the current roll diameter R c of the coil on the winding and unwinding roller according to the method according to any one of claims 1-6;
    目标转速计算操作:基于所述当前卷径R c和所述牵引辊的牵引线速度V p,通过公式
    Figure PCTCN2021136988-appb-100004
    来计算所述收放卷辊的驱动电机的目标转速n t
    Target rotational speed calculation operation: based on the current coil diameter R c and the traction linear velocity V p of the traction roller, through the formula
    Figure PCTCN2021136988-appb-100004
    To calculate the target speed n t of the driving motor of the winding and unwinding roller;
    转速调整操作:将所述收放卷辊的驱动电机的转速调整为所述目标转速n tSpeed adjustment operation: adjust the speed of the driving motor of the winding and unwinding roller to the target speed n t .
  8. 如权利要求7所述的控制方法,其特征在于,所述控制方法包括:依次重复进行所述卷径确定操作中的步骤S4和步骤S5、所述目标转速计算操作以及所述 转速调整操作,以对所述收放卷辊的驱动电机的转速进行周期性调整。The control method according to claim 7, characterized in that, the control method comprises: repeating step S4 and step S5 in the operation of determining the winding diameter, the operation of calculating the target rotation speed and the operation of adjusting the rotation speed in sequence, Periodically adjust the rotational speed of the driving motor of the winding and unwinding roller.
  9. 如权利要求8所述的控制方法,其中重复进行所述目标转速计算操作以及所述转速调整操作是利用PID闭环调节来实现的。The control method according to claim 8, wherein repeating said operation of calculating said target rotational speed and said operation of adjusting said rotational speed is realized by using a PID closed-loop adjustment.
  10. 一种用于卷绕设备中的可编程逻辑控制器,所述卷绕设备包括用于传递卷材的收放卷辊、浮动摆辊以及牵引辊,所述可编程逻辑控制器被配置成执行以下操作:A programmable logic controller used in winding equipment, the winding equipment includes take-up and unwinding rollers, floating pendulum rollers and traction rollers for transferring coils, the programmable logic controller is configured to execute Do the following:
    S1:获取所述收放卷辊上的卷材的初始卷径;S1: Obtain the initial coil diameter of the coil on the winding and unwinding roller;
    S2:根据所述初始卷径确定所述卷绕设备的初始运行条件;S2: Determine the initial operating conditions of the winding device according to the initial winding diameter;
    S3:使所述卷绕设备在所述初始运行条件下开始运行;S3: Make the winding device start running under the initial running condition;
    S4:在预定的时间段内获取所述浮动摆辊的偏移角度和所述牵引辊的前进距离;以及S4: Obtain the offset angle of the floating pendulum roller and the advancing distance of the traction roller within a predetermined period of time; and
    S5:基于所述浮动摆辊的偏移角度以及所述牵引辊的前进距离,确定所述收放卷辊上的卷材的当前卷径。S5: Based on the offset angle of the floating pendulum roller and the advancing distance of the traction roller, determine the current coil diameter of the coil on the winding and unwinding roller.
  11. 如权利要求10所述的可编程逻辑控制器,其特征在于,操作S1包括:The programmable logic controller of claim 10, wherein operation S1 comprises:
    对所述收放卷辊、所述浮动摆辊以及所述牵引辊上的卷材施加预设的张力以使得所述浮动摆辊处于平衡位置;Applying a preset tension to the winding roll, the floating pendulum roll, and the coil on the traction roll so that the floating pendulum roll is in a balanced position;
    读取所述收放卷辊的驱动电机的当前角度以得到第一位置角度P1;Reading the current angle of the driving motor of the winding and unwinding roller to obtain the first position angle P1;
    在所述牵引辊处使所述卷材保持固定不动,并且使所述收放卷辊对所述卷材进行收卷以使得所述浮动摆辊处于偏移位置;holding the web stationary at the pulling rollers and causing the take-up and unwind rollers to wind the web so that the floating pendulum rollers are in an offset position;
    读取所述收放卷辊的驱动电机的当前角度以得到第二位置角度P2;Reading the current angle of the driving motor of the winding and unwinding roller to obtain the second position angle P2;
    获取所述浮动摆辊处于所述偏移位置时相对于处于所述平衡位置时的摆动角度;Obtaining the swing angle when the floating pendulum roller is in the offset position relative to when it is in the equilibrium position;
    根据所述摆动角度计算所述浮动摆辊的周向移动距离L f;以及 Calculate the circumferential movement distance L f of the floating pendulum roller according to the swing angle; and
    利用公式
    Figure PCTCN2021136988-appb-100005
    得到所述初始卷径R 0
    use the formula
    Figure PCTCN2021136988-appb-100005
    The initial roll diameter R 0 is obtained.
  12. 如权利要求10所述的可编程逻辑控制器,其特征在于,所述初始运行条 件包括所述牵引辊的牵引线速度和所述收放卷辊的驱动电机的初始转速,并且操作S2包括:The programmable logic controller as claimed in claim 10, wherein the initial operating conditions include the traction linear speed of the traction roller and the initial rotational speed of the driving motor of the winding and unwinding roller, and the operation S2 comprises:
    为所述牵引辊设定恒定的牵引线速度;Setting a constant pulling line speed for the pulling rolls;
    根据所述初始卷径和所述恒定的牵引线速度来设定所述收放卷辊的驱动电机的初始转速,以使得所述收放卷辊处的卷材的收放线速度基本上等于所述恒定的牵引线速度。According to the initial volume diameter and the constant pulling line speed, the initial rotational speed of the driving motor of the winding and unwinding roller is set, so that the winding and unwinding linear speed of the coil at the winding and unwinding roller is substantially equal to The constant pulling line speed.
  13. 如权利要求10所述的可编程逻辑控制器,其特征在于,所述预定的时间段介于1ms至5ms之间。The programmable logic controller according to claim 10, wherein the predetermined time period is between 1 ms and 5 ms.
  14. 如权利要求10所述的可编程逻辑控制器,其特征在于,操作S5包括:The programmable logic controller of claim 10, wherein operation S5 comprises:
    根据所述偏移角度计算所述浮动摆辊的缓存距离L bcalculating the buffer distance L b of the floating pendulum roller according to the offset angle;
    读取所述牵引辊的驱动器的数据来获得所述牵引辊在所述预定的时间段期间的前进距离L preading the data of the drive of the traction roller to obtain the advancing distance L p of the traction roller during the predetermined time period;
    读取所述收放卷辊的驱动器的数据来获得所述收放卷辊的当前转速n wReading the data of the driver of the winding and unwinding roller to obtain the current speed n w of the winding and winding roller;
    通过公式L w=L p+L b来得到所述收放卷辊的卷材前进距离L w;以及 The coil advancing distance L w of the winding and unwinding roller is obtained by the formula L w =L p +L b ; and
    通过公式
    Figure PCTCN2021136988-appb-100006
    来求得所述收放卷辊的当前卷径R c,其中t为所述预定的时间段。
    by formula
    Figure PCTCN2021136988-appb-100006
    to obtain the current roll diameter R c of the take-up and take-up roll, where t is the predetermined time period.
  15. 如权利要求14所述的可编程逻辑控制器,其特征在于,计算缓存距离L b包括:通过公式
    Figure PCTCN2021136988-appb-100007
    来计算所述浮动摆辊的缓存距离L b,其中β表示所述偏移角度,r p表示所述浮动摆辊的摆动半径。
    The programmable logic controller according to claim 14, wherein calculating the buffer distance L b comprises: by the formula
    Figure PCTCN2021136988-appb-100007
    to calculate the buffer distance L b of the floating pendulum roller, where β represents the offset angle, and r p represents the swing radius of the floating pendulum roller.
  16. 如权利要求10-15中任一项所述的可编程逻辑控制器,其特征在于,所述可编程逻辑控制器还被配置成执行以下操作:The programmable logic controller according to any one of claims 10-15, wherein the programmable logic controller is further configured to perform the following operations:
    S6:基于所述当前卷径R c和所述牵引辊的牵引线速度V p,通过公式
    Figure PCTCN2021136988-appb-100008
    来计算所述收放卷辊的驱动电机的目标转速n t
    S6: Based on the current coil diameter R c and the traction linear velocity V p of the traction roller, through the formula
    Figure PCTCN2021136988-appb-100008
    To calculate the target speed n t of the driving motor of the winding and unwinding roller;
    S7:所述收放卷辊的驱动电机的转速调整为所述目标转速n tS7: Adjusting the rotational speed of the drive motor of the take-up and unwinding roller to the target rotational speed n t .
  17. 如权利要求16所述的可编程逻辑控制器,其特征在于,所述可编程逻辑控制器还被配置成:依次重复进行上述操作S4-S7,以对所述收放卷辊的驱动电机的转速进行周期性调整。The programmable logic controller according to claim 16, characterized in that, the programmable logic controller is further configured to: repeat the above-mentioned operations S4-S7 in order to control the driving motor of the winding and unwinding roller The speed is adjusted periodically.
  18. 如权利要求17所述的可编程逻辑控制器,其中重复进行上述操作S6和S7是利用PID闭环调节来实现的。The programmable logic controller as claimed in claim 17, wherein repeating the above operations S6 and S7 is realized by using PID closed-loop adjustment.
  19. 一种用于卷绕设备的控制装置,所述控制装置包括:A control device for a winding device, the control device comprising:
    卷径确定模块,配置成根据如权利要求1-6中任一项所述的方法确定所述收放卷辊上的卷材的当前卷径R cA coil diameter determination module configured to determine the current coil diameter R c of the coil on the winding and unwinding roller according to the method according to any one of claims 1-6;
    目标转速计算模块,配置成基于所述当前卷径R c和所述牵引辊的牵引线速度V p,通过公式
    Figure PCTCN2021136988-appb-100009
    来计算所述收放卷辊的驱动电机的目标转速n t;以及
    The target rotational speed calculation module is configured to be based on the current roll diameter R c and the traction linear velocity V p of the traction roller, through the formula
    Figure PCTCN2021136988-appb-100009
    To calculate the target speed n t of the driving motor of the winding and unwinding roller; and
    转速调整模块,配置成将所述收放卷辊的驱动电机的转速调整为所述目标转速n tThe rotational speed adjustment module is configured to adjust the rotational speed of the driving motor of the take-up and unwinding roller to the target rotational speed n t .
  20. 如权利要求19所述的控制装置,其特征在于,所述控制装置被配置成:依次重复使所述卷径确定模块进行步骤S4和步骤S5、使所述目标转速计算模块计算所述目标转速n t并且使所述转速调整模块将所述收放卷辊的驱动电机的转速调整为所述目标转速n t,以对所述收放卷辊的驱动电机的转速进行周期性调整。 The control device according to claim 19, characterized in that, the control device is configured to: repeatedly make the winding diameter determination module perform step S4 and step S5, and make the target speed calculation module calculate the target speed n t and make the rotation speed adjustment module adjust the rotation speed of the drive motor of the winding and unwinding roller to the target rotation speed n t , so as to periodically adjust the rotation speed of the driving motor of the winding and winding roller.
  21. 如权利要求19所述的控制装置,其中重复进行所述目标转速计算操作以及所述转速调整操作是利用PID闭环调节来实现的。The control apparatus according to claim 19, wherein repeating said operation of calculating said target rotational speed and said operation of adjusting said rotational speed is realized by using a PID closed-loop adjustment.
  22. 一种卷绕设备,所述卷绕设备包括收放卷辊装置、浮动摆辊装置、牵引辊装置以及以下中的一者:A kind of winding equipment, described winding equipment comprises one of following:
    如权利要求10-18中任一项所述的可编程逻辑控制器;或A programmable logic controller as claimed in any one of claims 10-18; or
    如权利要求19-21中任一项所述的控制装置。A control device as claimed in any one of claims 19-21.
  23. 一种计算机可读存储介质,所述计算机可读存储介质存储有指令,所述 指令被处理器执行时实现如权利要求1至6中任一项所述的方法或如权利要求7至9中任一项所述的控制方法。A computer-readable storage medium, the computer-readable storage medium stores instructions, and when the instructions are executed by a processor, the method according to any one of claims 1 to 6 or the method according to any one of claims 7 to 9 is implemented. The control method described in any one.
PCT/CN2021/136988 2021-12-10 2021-12-10 Method for determining coil diameter of coiled material, winding device control method and apparatus, and device WO2023102874A1 (en)

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