WO2023098898A1 - Tray mounting mechanism, battery swapping apparatus and battery swapping station - Google Patents

Tray mounting mechanism, battery swapping apparatus and battery swapping station Download PDF

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Publication number
WO2023098898A1
WO2023098898A1 PCT/CN2022/136319 CN2022136319W WO2023098898A1 WO 2023098898 A1 WO2023098898 A1 WO 2023098898A1 CN 2022136319 W CN2022136319 W CN 2022136319W WO 2023098898 A1 WO2023098898 A1 WO 2023098898A1
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WO
WIPO (PCT)
Prior art keywords
tray
elastic component
installation
elastic
battery pack
Prior art date
Application number
PCT/CN2022/136319
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
朱明厚
万里斌
庄智敏
Original Assignee
奥动新能源汽车科技有限公司
上海电巴新能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202111460204.XA external-priority patent/CN115303110A/en
Priority claimed from CN202111463429.0A external-priority patent/CN115284945A/en
Application filed by 奥动新能源汽车科技有限公司, 上海电巴新能源科技有限公司 filed Critical 奥动新能源汽车科技有限公司
Publication of WO2023098898A1 publication Critical patent/WO2023098898A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the present application relates to the field of battery swapping, in particular to a tray installation mechanism, battery swapping equipment, and a swapping station.
  • the battery pack arrangement methods of existing electric vehicles are generally divided into fixed type and replaceable type.
  • the fixed type battery is generally fixed on the vehicle, and the vehicle is directly used as the charging object when charging.
  • the replaceable battery box is generally fixed on the bracket of the vehicle by means of movable installation.
  • the battery case can be removed for replacement or charging of the battery case alone. After the replaced battery box is fully charged, it is reinstalled on the vehicle.
  • the battery replacement station usually includes battery replacement equipment, which is used to realize the transfer of the battery pack between the battery replacement station and the charging compartment, and to realize the installation or removal of the battery pack. Tray that holds the battery pack.
  • the replaceable battery pack For the replaceable battery pack, it can be mounted to the vehicle bracket through fasteners, and the locking device on the vehicle bracket can realize the fixing of the battery pack.
  • the pallet is usually provided with a dismounting mechanism to complete related operations.
  • the dismounting mechanism can lock or unlock the fasteners, thereby realizing the installation or removal of the battery pack.
  • the installation or disassembly of the disassembly mechanism may easily cause damage to the battery pack or fasteners.
  • the technical problem to be solved in this application is to provide a tray installation mechanism, battery replacement equipment and a battery replacement station in order to overcome the defects in the prior art that the assembly and disassembly mechanism is difficult to align with the fasteners, resulting in difficult assembly and disassembly of the battery box and easy damage.
  • the present application provides a tray installation mechanism, which is applied in a power station.
  • the tray is used to carry battery packs.
  • Install the tray, the first elastic component is arranged between the installation part and the fixing part; the first elastic component is elastically deformed along the first direction, so that the installation part is relatively fixed moving along the first direction;
  • the first direction is parallel to the battery pack disassembly direction.
  • the installation part can be floatingly connected to the fixed part, so that the installation part can drive the tray to fine-tune the position in the direction of battery pack disassembly and assembly in a certain floating space, and improve the stability of the tray installation mechanism and the tray.
  • Self-adaptive it is convenient for disassembly and assembly mechanism to align fasteners, and improves the efficiency of loading and unloading of battery packs.
  • the floating in the direction of battery pack disassembly can prevent the tray from rising too much, resulting in a rigid collision between the protruding parts on the tray and the electric vehicle, and prolonging the service life of the tray.
  • the mounting part includes a mounting base and a first connecting piece, the mounting base is used for mounting the tray, one end of the first connecting piece is connected to the mounting base, and the other end of the first connecting piece One end is connected to the first elastic component.
  • the mounting seat is connected to the first elastic component through the first connecting piece, which increases the area where the mounting part is connected to the first elastic component or other components.
  • Elastic elements in other directions are directly connected to the first connecting element, preventing the first elastic assembly or other components from interfering with the connection between the mounting base and the tray.
  • the first connector includes a sleeve body and a sleeve end cap, the sleeve end cap is arranged on one side of the sleeve body, and the sleeve body is sleeved on part of the first elastic components;
  • the first connecting piece is set in the form of a sleeve
  • the first elastic component is connected to the mounting seat through the end cover of the sleeve
  • the sleeve body is convenient to cooperate with other components, for example, a shape-matching shell is provided outside the sleeve body , can prevent the first elastic component from being skewed during the floating process, and in addition, the sleeve body can protect the first elastic component from being eroded by the environment and prolong the service life.
  • the first elastic component is a spring, and two ends of the first elastic component abut against the sleeve end cap and the fixing part respectively.
  • the spring is used as the first elastic component, the structure is simple and reliable, and the cost is low.
  • the installation part further includes a guide part, and the guide part is arranged around the outer side of the first connecting part;
  • the inner wall surface of the guide part matches the outer wall surface of the sleeve body, so that the sleeve body can move in a first direction relative to the guide part.
  • a shape-matched guide part is provided outside the sleeve body, so that the sleeve body moves along the guide part, so as to avoid distortion of the movement path of the sleeve body during the floating process of the first elastic component.
  • the installation part further includes a bush, and the bush is interposed between the guide part and the first connecting part.
  • the friction between the guide part and the first connecting part can be reduced, so that the movement of the first connecting part in the direction of battery disassembly and assembly is smoother, and the service life is prolonged.
  • the tray installation mechanism further includes a vertical stabilizer, and the vertical stabilizer passes through the fixing part and the first elastic component along a first direction to reach the installation part;
  • the vertical stabilizer is connected to the installation part, or, the vertical stabilizer is connected to the fixing part.
  • the vertical stabilizer is used to connect the installation part to the fixed part, so as to prevent the installation part from detaching from the fixed part along the battery pack disassembly direction during the floating process.
  • the vertical stabilizer is a bolt
  • the fixing part is provided with a first through hole
  • the bolt passes through the first elastic component through the first through hole and is screwed to the installation part.
  • the vertical stabilizers are in the form of bolts, which have a simple structure and are easy to install.
  • the bolt head is arranged on the outside of the fixing part (not connected with the fixing part), and the other end of the bolt is screwed to the installation part, so as to realize the floating along the first direction and prevent the installation part from detaching from the fixing part.
  • the fixed part includes a housing and a fixed base, the fixed base is arranged below the installation part along the first direction, the housing is arranged above the fixed base and surrounds the fixed base the outside of the installation part;
  • the tray installation mechanism also includes a second elastic assembly, the second elastic assembly is arranged between the installation part and the housing, and the second elastic assembly is perpendicular to the first direction Elastic deformation occurs, so that the mounting part moves relative to the fixing part along a direction perpendicular to the direction of disassembling and assembling the battery pack.
  • the fixed part adopts the form of a fixed base and a housing.
  • the fixed base is used to fix the fixed part on the power exchange equipment on the one hand, and is used to connect the first elastic component to realize floating along the first direction on the other hand.
  • the installation part can float relative to the casing along the direction perpendicular to the first direction, so that the installation part can drive the tray to fine-tune the position on the plane perpendicular to the first direction in a certain floating space, thereby improving the tray installation mechanism and tray adaptability.
  • the second elastic component includes a first elastic member arranged along a second direction and a second elastic member arranged along a third direction; the second direction is perpendicular to the third direction.
  • the first elastic member and the second elastic member are arranged perpendicular to each other, which optimizes the installation position of the second elastic component on the tray installation mechanism, and facilitates self-adaptive adjustment of the installation part in all directions in the entire horizontal plane.
  • the first elastic member and the second elastic member are springs, one end of the first elastic member and the second elastic member are connected to the housing, and the other end is connected to the mounting part .
  • the tray installation mechanism further includes a first backing plate, the first backing plate is arranged between the first elastic component and the fixed base, the upper surface of the first backing plate is in contact with the first elastic The components are matched, and the lower surface is in contact with the fixed base.
  • the first backing plate can reduce the friction between the fixed base and the first elastic component, so that the first elastic component can move more smoothly in the direction perpendicular to the battery disassembly and assembly, and prolong the service life.
  • the fixed base further includes a first sliding plate, and the first sliding plate is embedded in a position corresponding to the first backing plate on the surface of the fixed base facing the installation part.
  • the first sliding plate cooperates with the first backing plate to further reduce the friction between the fixed base and the first elastic component.
  • the present application provides a tray installation mechanism, which is applied in a power station.
  • the tray is used to carry battery packs.
  • the tray installation mechanism includes a mounting part, a fixing part, a first elastic component, and a second elastic component.
  • the installation part is used to install the tray, the first elastic component and the second elastic component are both arranged between the installation part and the fixing part, and the first elastic component is elastically deformed so that The mounting part moves relative to the fixing part parallel to the battery pack disassembly direction; the second elastic component is elastically deformed so that the installation part moves perpendicular to the battery pack disassembly direction relative to the fixing part move.
  • the mounting part can drive the tray to fine-tune the position of the battery pack in the direction of disassembly and assembly of the battery pack in a certain floating space, so as to facilitate the alignment of the disassembly mechanism with the fastener in the direction of disassembly and assembly of the battery pack , to improve the loading and unloading efficiency of the battery pack; in addition, the floating in the direction of battery pack disassembly can prevent the pallet from rising too much, resulting in a rigid collision between the protruding parts on the pallet and the electric vehicle, and prolong the service life of the pallet.
  • the installation part can drive the tray to fine-tune the position on the plane perpendicular to the direction of battery pack disassembly in a certain floating space, so that the disassembly mechanism can float on the plane perpendicular to the direction of battery pack disassembly. quasi-fasteners.
  • the installation part of this scheme can float in the direction of battery pack disassembly and assembly and in the plane perpendicular to the direction of battery pack disassembly and assembly, which improves the adaptability of the tray installation mechanism and tray, facilitates the alignment of the disassembly mechanism with fasteners, and improves The loading and unloading efficiency of the battery pack reduces component damage.
  • the installation part includes an interconnected installation seat and a connection assembly, the installation seat is used to install the tray, and the connection assembly is connected to the first elastic assembly and the second elastic assembly.
  • the first elastic component and the second elastic component can act on the mounting base by being connected to the connecting component, so as to avoid interfering with the connection between the mounting base and the tray.
  • the connecting assembly includes a first connecting piece and a second connecting piece
  • the fixing part includes a housing and a fixing base
  • the first connecting piece, the second connecting piece and the housing are sleeved sequentially from the inside to the outside, and the fixing base is arranged below the first connecting piece along the direction parallel to the disassembly and assembly of the battery pack,
  • the first connecting piece is connected to the first elastic component
  • the second connecting piece is connected to the second elastic component.
  • the first elastic component is arranged between the first connector and the fixed base, and the first elastic component expands and contracts relative to the fixed base to drive the first connector to float along the battery pack disassembly direction
  • the second elastic component is arranged on the Between the second connecting part and the casing, the second elastic component expands and contracts relative to the casing to drive the second connecting part to float along a direction perpendicular to the direction of disassembling and assembling the battery pack.
  • the first connecting piece and the second connecting piece are in the form of nesting each other.
  • the second connecting piece can transfer the float to the first connecting piece along the direction perpendicular to the disassembly and assembly of the battery pack, so that only the first connecting piece needs to be connected to
  • the mounting seat can simultaneously realize the floating parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction, reducing the parts connected on the mounting seat and simplifying the overall structure;
  • the second connecting piece is located at the first The outer side of a connecting part can prevent the first connecting part from being skewed during the floating process, and maintain the stability of the pallet during the floating process.
  • the housing is sleeved on the outside of the second connector, and there is more space for the second elastic component to be arranged between the fixed part and the floating installation part, and the second elastic component can be arranged along the entire circumference, which is beneficial to increase
  • the floating direction on the plane of the installation direction further improves the adaptability of the tray installation mechanism and the tray.
  • the first connector includes a sleeve body and a sleeve end cap, the sleeve end cap is arranged on one side of the sleeve body, and the sleeve body is sleeved on part of the first elastic components;
  • the sleeve end cap is used to connect to the mounting seat, and the sleeve body can protect the first elastic component from environmental erosion and prolong the service life.
  • the gap of the first preset distance is used for the expansion and contraction of the first elastic component, so as to provide a space for the installation part to move parallel to the direction of disassembling the battery pack, and limit the floating stroke of the installation part along the direction parallel to the direction of disassembling the battery pack.
  • the second elastic component when the second elastic component is not elastically deformed, there is a gap of a second preset distance between the outer wall surface of the second connecting member and the inner wall surface of the housing.
  • the gap of the second preset distance is used for the expansion and contraction of the second elastic component, so as to provide space for the installation part to move along the direction perpendicular to the battery pack disassembly direction, and to limit the movement of the installation part along the direction perpendicular to the battery pack disassembly direction. floating stroke.
  • the inner wall surface of the housing is provided with an engaging portion
  • the outer wall surface of the second connector is provided with a matching portion
  • the engaging portion and the engaging portion are aligned perpendicular to the battery pack disassembly direction. Swipe to match.
  • the second connecting piece can be clamped on the housing, on the one hand, it facilitates the positioning of the second connecting piece during installation, and on the other hand, it acts as a limiter for the second connecting piece, so that The second connecting piece can only produce a displacement perpendicular to the battery pack disassembly direction relative to the casing, so as to prevent the second connecting piece from causing too much vertical movement relative to the casing and detaching from the fixing part during the floating process.
  • the tray installation mechanism further includes a first movable part
  • the first movable part is movably connected with the outer wall of the second connecting part, one end of the second elastic component is connected with the first movable part, and the other end is connected with the second connecting part or the The casing is connected; or, the first movable part is movably connected with the inner wall of the casing, one end of the second elastic component is connected with the first movable part, and the other end is connected with the second connecting part .
  • the second elastic component can move with the first movable part relative to the mounting part, so that even if the direction in which the tray moves in the plane is not consistent with the direction in which the second elastic component is set, the second elastic component A certain amount of floating can also be realized with the movement of a movable part, which improves the adaptability of the tray installation mechanism.
  • a first accommodating groove is provided on the outer wall surface of the second connecting member in the circumferential direction, and the first movable member cooperates with the first accommodating groove and is in the first accommodating groove it can move.
  • the first accommodating groove extending in the circumferential direction is provided so that the second connecting member can move or rotate in the circumferential direction during the floating process, thereby improving the adaptability of the tray installation mechanism.
  • the first movable member is a ball, and the ball can roll in the first accommodation groove.
  • the first movable part is set in the form of a ball.
  • the second elastic component can accept forces from various directions in a plane perpendicular to the battery pack disassembly direction, so that the tray moves along the plane in all directions in this plane.
  • the movement can be self-adaptive, and on the other hand, it is convenient to realize the movement or rotation of the second connecting member along the circumferential direction, so as to improve the self-adaptability of the tray installation mechanism.
  • a first installation hole is provided on the inner wall of the housing, and the first elastic component is partially embedded in the first installation hole;
  • the casing is provided with a threaded hole, and a jacking thread is arranged in the threaded hole, and the threaded hole and the jacking thread form the first installation hole, and one end of the first elastic component abuts against the jacking thread, The other end abuts against the first movable part.
  • the jacking wire is used to install the second elastic component to the casing, which has a simple structure and is convenient for installation, and the elastic deformation stroke of the first elastic component can be adjusted by adjusting the position of the jacking wire.
  • the tray installation mechanism further includes a second movable part and a third elastic component; a second mounting hole is provided on the surface of the fixed base facing the second connecting part, and the third elastic component is disposed on the In the second mounting hole, one end of the third elastic component is connected to the bottom of the second mounting hole, and the other end is movably connected to the mounting part through the second movable part; the third elastic component is elastically Deformation, so that the second movable member moves relative to the fixed base along the battery pack disassembly direction;
  • a second accommodating groove is provided at the bottom of the second connecting member in the circumferential direction, and when the third elastic component is not elastically deformed, the second movable member cooperates with the second accommodating groove.
  • the flexible connection between the second connecting part and the fixed base is realized through the second movable part, which facilitates the floating between the second connecting part and the fixed base; by setting the third elastic component, the second connecting part can be realized
  • the floating in the direction of battery pack disassembly improves the tray installation mechanism and tray adaptability.
  • Setting the second accommodation groove facilitates the positioning and reset of the second connecting piece. When installing, align the second accommodation groove with the second movable piece to achieve precise positioning.
  • the second accommodation groove is opened along the ring direction, which can allow the second The connecting piece moves in the circumferential direction relative to the fixed base, thereby improving the floating alignment effect.
  • the installation part further includes a guide part, the guide part is arranged above the second connector along the battery disassembly direction, and the guide part is arranged around the outer side of the first connector;
  • the inner wall surface of the guide part matches the outer wall surface of the first connecting part, so that the first connecting part can move relative to the guiding part along the battery dismounting direction.
  • a shape-matched guide part is provided on the outside of the first connecting part, which has the function of guiding and limiting the floating of the first connecting part, so that the first connecting part can move along the guiding part, avoiding the second
  • the moving path of the sleeve body is skewed during the floating process of an elastic component.
  • the guide part is arranged above the second connecting piece, so as to avoid affecting the floating of the second connecting piece.
  • the tray installation mechanism further includes a bush, and the bush is interposed between the first connecting piece and the second connecting piece.
  • the bushing can reduce the friction caused by the friction between the first connecting part and the second connecting part, so that the movement of the first connecting part in the direction of battery disassembly and assembly is smoother, and the service life is improved.
  • the tray installation mechanism further includes a first backing plate, the first backing plate is arranged between the first elastic component and the fixed base, and the upper surface of the backing plate is in contact with the first elastic component. Cooperate, the lower surface is in contact with the fixed base.
  • the first backing plate reduces the friction between the fixed base and the first elastic component, making the movement of the first elastic component perpendicular to the direction of battery disassembly and assembly smoother and prolonging the service life.
  • the fixed base further includes a first sliding plate, and the first sliding plate is embedded in a position corresponding to the first backing plate on the surface of the fixed base facing the installation part.
  • the first sliding plate cooperates with the first backing plate to further reduce the friction between the fixed base and the first elastic component.
  • the tray installation mechanism further includes a vertical stabilizer, a first through hole is opened on the fixed base, and the vertical stabilizer passes through the first through hole and the first through hole of the fixed base along the battery pack disassembly direction.
  • the first elastic component reaches the installation part;
  • the vertical stabilizer is connected to the installation part, or, the vertical stabilizer is connected to the fixing part.
  • the first through hole is used for the vertical stabilizer to pass through, and the vertical stabilizer is used to connect the installation part to the fixed base, so as to prevent the installation part from detaching from the fixed base during the floating process.
  • the vertical stabilizer is a bolt, and the vertical stabilizer is screwed to the first connecting member; when the second elastic component is not elastically deformed, the vertical stabilizer and the vertical stabilizer There is a gap with a third preset distance between the edges of the first through holes.
  • the first connecting piece pushes the first connecting piece to move in a direction perpendicular to the battery pack disassembly direction
  • the first connecting piece can drive the vertical
  • the stabilizer floats in a direction perpendicular to the disassembly and assembly direction of the battery pack.
  • the gap of the third preset distance is used to provide space for the movement of the vertical stabilizer in the direction perpendicular to the disassembly direction of the battery pack, so as to prevent the vertical stabilizer from affecting the movement of the mounting part in the direction perpendicular to the direction of disassembly of the battery pack.
  • the tray installation mechanism further includes a second backing plate, the second backing plate is arranged between the vertical stabilizer and the fixed base, the lower surface of the second backing plate is in contact with the vertical Cooperate with the stabilizer, and the upper surface is in contact with the fixed base.
  • the second backing plate is used to reduce the friction between the fixed base and the vertical stabilizer, so that the vertical stabilizer can move more smoothly in the direction perpendicular to the battery disassembly and assembly, and prolong the service life.
  • the fixed base further includes a second sliding plate, and the second sliding plate is embedded in a position corresponding to the second backing plate on the surface of the fixed base away from the installation part.
  • the second sliding plate is used to cooperate with the second backing plate to further reduce the frictional force between the fixed base and the vertical stabilizer.
  • the second elastic assembly includes a plurality of elastic members, and the plurality of elastic members are arranged between the second connecting member and the housing along different directions, so that the installation part is relatively
  • the fixing part moves in a plane perpendicular to the battery pack disassembly direction.
  • a plurality of the elastic members are arranged in pairs, and the elastic deformation directions of each pair of the elastic members are on the same straight line.
  • the elastic parts in multiple directions are arranged in pairs, which optimizes the installation position of the elastic parts and facilitates the reset after the installation part floats. Affects the floating effect of the pallet mounting mechanism.
  • both the first elastic component and the second elastic component are springs.
  • the present application provides a battery swapping device, which includes a battery swapping device body, a tray for carrying a battery pack, and the above-mentioned tray installation mechanism, the fixing part of the tray installation mechanism is set on the On the main body of the battery replacement device.
  • the tray installation mechanism can drive the tray to fine-tune the position on the plane parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction in a certain floating space , Improve the adaptability of the tray installation mechanism and the tray, facilitate the alignment of the fasteners by the disassembly mechanism, improve the efficiency of loading and unloading the battery pack, and reduce component damage.
  • the power exchange equipment body includes a chassis and a lifting part, the fixing part is arranged on the lifting part, and the lifting part drives the tray to lift up or down along the battery pack disassembly direction through the tray installation mechanism. decline.
  • the lifting part is the benchmark for the floating of the pallet installation mechanism.
  • the pallet mounting mechanism enables the pallet to float, thereby realizing the adaptability of the pallet.
  • tray installation mechanisms there are multiple tray installation mechanisms, and the plurality of tray installation mechanisms are uniformly distributed on the tray; preferably, the number of the tray installation mechanisms is at least four, and at least four tray installation mechanisms The mounting mechanisms are evenly distributed on the pallet.
  • the pallet installation mechanism adopts the above arrangement, which can ensure that the floating of the pallet is more stable, and avoid the skew of the pallet during the floating process from affecting the installation and alignment process.
  • the present application provides a power exchange station, including the above-mentioned power exchange equipment.
  • the tray installation mechanism can drive the tray to fine-tune the position in a certain floating space parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction, Improve the adaptability of the tray installation mechanism and the tray, facilitate the alignment of the disassembly mechanism with the fasteners, improve the efficiency of loading and unloading the battery pack, and reduce component damage.
  • the application sets the first elastic component, and the installation part can be floatingly connected to the fixed part, so that the installation part can drive the tray to fine-tune the position in the direction of battery pack disassembly and assembly in a certain floating space, and improve the stability of the tray installation mechanism and the tray.
  • Self-adaptive it is convenient for disassembly and assembly mechanism to align fasteners, and improves the efficiency of loading and unloading of battery packs.
  • the floating in the direction of disassembling and installing the battery pack can prevent the pallet from rising too much, resulting in a rigid collision between the protruding parts on the pallet and the electric vehicle, and prolong the service life of the pallet.
  • the power exchange equipment and the power exchange station including the tray installation mechanism it has the advantages of improving the adaptability of the tray, improving the loading and unloading efficiency of the battery pack, and reducing component damage.
  • the application sets up the first elastic component, so that the mounting part can drive the tray to fine-tune the position in the battery pack disassembly direction in a certain floating space, so that the disassembly mechanism can align the fasteners in the battery pack disassembly direction.
  • the floating in the direction of battery pack disassembly can prevent the pallet from rising too much, resulting in a rigid collision between the protruding parts on the pallet and the electric vehicle, and prolong the service life of the pallet.
  • the installation part can drive the tray to fine-tune the position on the plane perpendicular to the direction of battery pack disassembly in a certain floating space, so that the disassembly mechanism can float on the plane perpendicular to the direction of battery pack disassembly. quasi-fasteners.
  • the installation part of this scheme can float in the direction of battery pack disassembly and assembly and in the plane perpendicular to the direction of battery pack disassembly and assembly, which improves the adaptability of the tray installation mechanism and tray, facilitates the alignment of the disassembly mechanism with fasteners, and improves The loading and unloading efficiency of the battery pack.
  • the power exchange equipment and the power exchange station including the tray installation mechanism it also has the advantages of improving the adaptability of the tray, improving the loading and unloading efficiency of the battery pack, and reducing component damage.
  • FIG. 1 is a schematic perspective view of a tray installation mechanism according to Embodiment 1 of the present application.
  • Fig. 2 is an assembly diagram of the tray installation mechanism according to Embodiment 1 of the present application.
  • Fig. 3 is a perspective sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
  • Fig. 4 is another perspective sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
  • FIG. 5 is a cross-sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
  • FIG. 6 is another cross-sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
  • Fig. 7 is a schematic perspective view of the three-dimensional structure of the power exchange device according to Embodiment 1 and Embodiment 2 of the present application.
  • Fig. 8 is another schematic perspective view of the power exchange equipment according to Embodiment 1 and Embodiment 2 of the present application, wherein the tray is not shown.
  • FIG. 9 is an assembly diagram of the tray installation mechanism according to Embodiment 2 of the present application.
  • Fig. 10 is a perspective sectional view of a tray installation mechanism according to Embodiment 2 of the present application.
  • Fig. 11 is another perspective sectional view of the tray installation mechanism according to Embodiment 2 of the present application.
  • Fig. 12 is a cross-sectional view of a tray installation mechanism according to Embodiment 2 of the present application.
  • Fig. 13 is another cross-sectional view of the tray installation mechanism according to Embodiment 2 of the present application.
  • Embodiment 1 Explanation of reference numerals:
  • Embodiment 2 Reference numeral explanation:
  • Tray mounting mechanism 100 mounting part 10; mounting seat 11; pallet mounting end surface 111; extension block 112; first connecting piece 12; sleeve body 121; sleeve end cap 122; groove 131; Part 15; first accommodating groove 16; second accommodating groove 17; guiding part 18; fixing part 20; first through hole 21; housing 22; The matching part 25; the first installation hole 26; the first elastic component 30; the vertical stabilizer 40; the second elastic component 50; the first elastic component 51; the second elastic component 52; the first movable component 53; The first backing plate 60; the second backing plate 61; the first sliding plate 70; the second sliding plate 71; the third elastic component 80; the second movable part 81; Lifting part 2012; tray 202
  • This embodiment discloses a tray installation mechanism 100 .
  • the tray installation mechanism 100 is applied in a power station, and the tray 202 is used to carry battery packs.
  • the tray mounting mechanism 100 includes a mounting portion 10, a fixing portion 20 and a first elastic assembly 30, the mounting portion 10 is used to install the tray 202, the first elastic assembly 30 is arranged between the mounting portion 10 and the fixing portion 20; the first elastic assembly 30 is elastically deformed along the first direction, so that the mounting part 10 moves relative to the fixing part 20 along the first direction; wherein, the first direction is parallel to the battery pack disassembly direction.
  • the installation part 10 can be floatingly connected to the fixed part 20, so that the installation part 10 can drive the tray 202 to fine-tune the position in the battery pack disassembly direction in a certain floating space, and improve the tray installation mechanism 100 and the tray.
  • the self-adaptive nature of 202 facilitates the alignment of fasteners by the disassembly mechanism and improves the efficiency of battery pack assembly and disassembly.
  • the floating in the direction of battery pack disassembly can prevent the tray 202 from rising too much, causing the protruding parts on the tray 202 to collide with the electric vehicle, thereby prolonging the service life of the tray 202 .
  • the disassembly direction of the battery pack is determined by the fastening method between the electric vehicle and the battery pack.
  • the disassembly direction of the battery pack is the vertical direction, that is, the first direction is the vertical direction.
  • the battery pack disassembly direction may also be other directions, such as a direction extending within a horizontal plane or a direction having an included angle with the horizontal plane.
  • the mounting part 10 may include a mounting base 11 and a first connecting piece 12.
  • the mounting base 11 is used for mounting the tray 202.
  • One end of the first connecting piece 12 is connected to the mounting base 11, and the other end of the first connecting piece 12 is connected to the first elastic Component 30.
  • the mounting seat 11 is connected to the first elastic assembly 30 through the first connecting piece 12, which increases the area where the mounting part 10 can be connected to the first elastic assembly 30 or other components. For example, when there is a floating requirement in other directions, it can be The elastic members in other directions are directly connected to the first connecting member 12 to prevent the first elastic component 30 or other components from interfering with the connection between the mounting base 11 and the tray 202 .
  • the mounting base 11 includes a tray mounting end surface 111 and an extension block 112 connected up and down.
  • the tray mounting end surface 111 is provided with a first assembly hole 113 , and the mounting base 11 and the tray 202 are screwed together through the first assembly hole 113 .
  • the first connecting piece 12 is connected to the extension block 112 .
  • the cross-sectional area of the extension block 112 can be set to be smaller than the cross-sectional area of the tray installation end surface 111, so as to reduce the size of the entire tray installation mechanism 100 and reduce the cost.
  • the first connector 12 includes a sleeve body 121 and a sleeve end cap 122, the sleeve end cap 122 is arranged on one side of the sleeve body 121, and the sleeve body 121 is sleeved on part of the first elastic assembly 30; the first elastic assembly In the case of no elastic deformation of 30 , there is a predetermined gap between the fixing portion 20 and the lower end surface of the sleeve body 121 .
  • the preset distance may be a preset distance according to the actual floating demand.
  • the first connecting member 12 is set in the form of a sleeve, and the first elastic component 30 is connected to the mounting seat 11 through the sleeve end cap 122.
  • the first elastic component 30 may also be fixedly connected to the sleeve end cap 122 by means of gluing or clamping.
  • the sleeve body 121 is convenient for cooperating with other components.
  • a shape-matching shell can be provided outside the sleeve body 121, which can prevent the first elastic component 30 from being skewed during the floating process.
  • the sleeve body 121 can protect the first elastic component. 30. Avoid environmental erosion and increase service life.
  • the sleeve end cap 122 is provided with a second assembly hole 123, and the mounting seat 11 is provided with a corresponding third assembly hole 114.
  • the mounting seat 11 and the first connector 12 are threaded through the second assembly hole 123 and the third assembly hole 114. connect.
  • the first elastic component 30 is a spring, and two ends of the first elastic component 30 abut against the sleeve end cap 122 and the fixing portion 20 respectively.
  • a spring is used as the first elastic component 30 , which has a simple and reliable structure and low cost.
  • other components such as rubber parts can also be used as the first elastic component 30 .
  • the installation part 10 also includes a guide part 13, and the guide part 13 is arranged around the outer side of the first connector 12; wherein, the inner wall surface of the guide part 13 matches the outer wall surface of the sleeve body 121, so that the sleeve body 121 is relatively opposite to the guide part. 13 is movable along the first direction.
  • a shape-matched guide portion 13 is provided outside the sleeve body 121 , so that the sleeve body 121 moves along the guide portion 13 and avoids skewing of the moving path of the sleeve body 121 during the floating process of the first elastic component 30 .
  • the mounting part 10 further includes a bushing 14 interposed between the guiding part 13 and the first connecting part 12 .
  • the bushing 14 is made of a material with a relatively smooth surface.
  • polymer materials such as polytetrafluoroethylene can be used.
  • the coefficient of friction of the bushing 14 is smaller than that of the guide part 13 and the first connecting part 12.
  • the guide part can be reduced. 13 and the friction between the first connecting member 12 makes the movement of the first connecting member 12 in the direction of battery disassembly and assembly more smooth and prolongs the service life.
  • an outwardly recessed groove 131 is provided on the inner wall of the guide portion 13 for accommodating the bushing 14 and preventing the bushing 14 from falling off during the floating process.
  • the tray installation mechanism 100 further includes a vertical stabilizer 40 , which passes through the fixing part 20 and the first elastic component 30 to reach the installation part 10 along the first direction; wherein the vertical stabilizer 40 is connected to the installation part 10 .
  • the vertical stabilizer 40 is used to connect the mounting part 10 to the fixing part 20, so as to prevent the mounting part 10 from detaching from the fixing part 20 along the battery pack disassembly direction during the floating process.
  • the vertical stabilizer 40 is a bolt.
  • the fixing portion 20 is provided with a first through hole 21 .
  • the bolt passes through the first elastic component 30 through the first through hole 21 and is screwed to the installation portion 10 .
  • the vertical stabilizer 40 is in the form of a bolt, which has a simple structure and is easy to install. There is a certain gap between the first through hole 21 and the vertical stabilizer 40 , so that the vertical stabilizer 40 has a certain movable margin relative to the fixing part 20 .
  • the head of the bolt is disposed outside the fixing part 20 , and the other end of the bolt is screwed to the mounting part 10 , so as to prevent the mounting part 10 from detaching from the fixing part 20 on the basis of realizing the floating along the first direction.
  • the vertical stabilizer 40 may also be connected to the fixing portion 20 .
  • the bolts are inserted into the installation part 10, the first elastic assembly 30 and the fixing part 20 from top to bottom, the bolt head is arranged on the outside of the installation part 10 and maintains a certain gap with the installation part 10, and the other end of the bolt is in contact with the installation part 10.
  • the fixing part 20 is screwed, and on the basis of preventing the installation part 10 from detaching from the fixing part 20, the installation part 10 can be floated along the first direction.
  • the fixed part 20 includes a housing 22 and a fixed base 23, the fixed base 23 is arranged below the installation part 10 along the first direction, the housing 22 is arranged above the fixed base 23 and is arranged around the outside of the installation part 10; the tray installation mechanism 100 also includes a second elastic component 50, the second elastic component 50 is disposed between the mounting part 10 and the housing 22, and the second elastic component 50 is elastically deformed in a direction perpendicular to the first direction so that the mounting part 10 is relatively 20 move along the direction perpendicular to the battery pack disassembly.
  • the fixing base 23 is used to fix the fixing part 20 on the power exchange device 200 , and on the other hand, it is used to connect the first elastic component 30 to realize floating along the first direction.
  • the installation part 10 can float relative to the housing 22 along the direction perpendicular to the first direction, so that the installation part 10 can drive the tray 202 to fine-tune the position on the plane perpendicular to the first direction in a certain floating space, Therefore, the adaptability of the tray installation mechanism 100 and the tray 202 is improved.
  • the fixing part 20 includes a housing 22 arranged outside the mounting part 10 to realize the fixing of the second elastic component 50.
  • the fixing part can also be made 20 includes a fixed inner shell, the mounting part 10 is arranged around the outside of the fixed inner shell, and the second elastic component 50 is arranged between the fixed inner shell and the mounting part 10, and the second elastic component 50 can also be fixed.
  • the second elastic component 50 may include a first elastic member 51 arranged along a second direction and a second elastic member 52 arranged along a third direction; the second direction is perpendicular to the third direction.
  • the first elastic member 51 and the second elastic member 52 are arranged perpendicular to each other, which optimizes the installation position of the second elastic assembly 50 on the tray installation mechanism 100 and facilitates self-adaptive adjustment of the installation part 10 in all directions in the entire horizontal plane.
  • the first elastic member 51 and the second elastic member 52 are springs, one end of the first elastic member 51 and the second elastic member 52 are connected to the housing 22 , and the other end is connected to the installation part 10 .
  • there are two first elastic members 51 and two second elastic members 52 the two first elastic members 51 are arranged oppositely, and the two second elastic members 52 are arranged oppositely.
  • the tray installation mechanism 100 may also include a second connecting piece 15, which is sandwiched between the first connecting piece 12 and the housing 22, and the inner wall surface of the second connecting piece 15 is in contact with the outer wall surface of the first connecting piece 12. Matching, the second elastic component 50 is pressed between the second connecting member 15 and the housing 22 . If the first connecting member 12 is directly connected to the second elastic component 50, the floating in the vertical direction may cause the connection between the second elastic component 50 and the first connecting member 12 to be unstable, and also cause the first connecting member 12 Movement in the vertical direction is blocked. In this embodiment, by providing the second connecting piece 15, the second elastic component 50 can be directly arranged on the second connecting piece 15, so as not to interfere with the first connecting piece 12, so that it can float vertically as required.
  • the second connecting piece 15 includes a connecting piece body 151 and a top cover 152, the top cover 152 is arranged on the top of the connecting piece body 151, the top surface of the connecting piece body 151 is provided with a fourth assembly hole 1511, and the top cover 152 is provided with a first Five assembly holes 1521, the top cover 152 and the connector body 151 are connected by bolts.
  • the second connecting member 15 is the aforementioned guide portion 13 , and both are the same component.
  • the second connecting piece 15 and the guiding portion 13 may also be set as two different components, and the second connecting piece 15 is set outside the guiding portion 13 .
  • the tray installation mechanism 100 also includes a first backing plate 60, the first backing plate 60 is arranged between the first elastic assembly 30 and the fixed base 23, the upper surface of the first backing plate 60 matches the first elastic assembly 30, and the lower surface Contact with the fixed base 23.
  • the first backing plate 60 adopts a material with a relatively smooth surface.
  • the coefficient of friction of the first backing plate 60 is smaller than that of the first elastic component 30 and the fixed base 23, and is used to reduce the friction between the first elastic component 30 and the fixed base 23, which is perpendicular to the battery.
  • the frictional force in the packing and disassembling direction makes the first elastic component 30 move more smoothly in the direction perpendicular to the battery disassembling and assembling, prolonging the service life.
  • the fixed base 23 further includes a first sliding plate 70 , and the first sliding plate 70 is embedded in a position corresponding to the first backing plate 60 on the surface of the fixed base 23 facing the mounting portion 10 .
  • the first sliding plate 70 cooperates with the first backing plate 60 to further reduce the frictional force between the first elastic component 30 and the fixed base 23 .
  • the first backing plate 60 and the first sliding plate 70 are also arranged below the fixed base 23, specifically, the first backing plate 60 and the first sliding plate 70 above the fixed base 23 are connected to the upper side of the fixed base 23.
  • the first backing plate 60 and the first sliding plate 70 are arranged symmetrically.
  • the first backing plate 60 and the first sliding plate 70 are provided with a second through hole 61 for the vertical stabilizing member 40 to enter.
  • One of the first backing plate 60 and the first sliding plate 70 is a polymer material, or both are polymer materials, such as polytetrafluoroethylene.
  • the battery swapping device 200 includes a battery swapping device body 201, a tray 202 for carrying the battery pack, and the tray installation mechanism 100 as above, and the fixing part 20 of the tray installation mechanism 100 is set on the battery swapping device body 201 superior.
  • the tray installation mechanism 100 can drive the tray 202 to fine-tune the position in the direction of battery pack disassembly and assembly in a certain floating space, and improve the self-adaptation of the tray installation mechanism 100 and the tray 202 It is easy to align the fasteners with the disassembly mechanism, prevent damage to the battery pack or fasteners, improve the loading and unloading efficiency of the battery pack, and reduce component damage.
  • the number of tray installation mechanisms 100 is at least four, and at least four tray installation mechanisms 100 are evenly distributed on the tray 202 .
  • the tray installation mechanism 100 adopts the above-mentioned arrangement, which can ensure that the tray 202 floats more stably, and prevents the tray 202 from skewing during the float process from affecting the installation and alignment process.
  • the power swapping device body 201 includes a chassis 2011 and a lifting part 2012.
  • the fixing part 20 is arranged on the lifting part 2012.
  • the lifting part 2012 drives the tray 202 to rise or fall along the direction of battery pack disassembly through the tray installation mechanism 100.
  • This embodiment also discloses a power exchange station, including the above power exchange equipment 200 .
  • the tray installation mechanism 100 can drive the tray 202 to fine-tune the position in the battery pack disassembly direction in a certain floating space, and improve the adaptability of the tray installation mechanism 100 and the tray 202, which is convenient.
  • the dismounting mechanism is aligned with the fasteners to improve the efficiency of battery pack loading and unloading and reduce component damage.
  • This embodiment discloses a tray installation mechanism 100 .
  • the tray installation mechanism 100 is applied in the power station, the tray 202 is used to carry the battery pack, and the tray installation mechanism 100 includes a mounting part 10, a fixing part 20, and a first elastic component 30 and the second elastic component 50, the mounting part 10 is used to install the tray 202, the first elastic component 30 and the second elastic component 50 are both arranged between the mounting part 10 and the fixing part 20, and the first elastic component 30 undergoes elastic deformation to The mounting part 10 is moved relative to the fixing part 20 parallel to the battery pack dismounting direction; the second elastic component 50 is elastically deformed so that the mounting part 10 is moved relative to the fixing part 20 perpendicular to the battery pack dismounting direction.
  • the mounting part 10 can drive the tray 202 to fine-tune the position in the battery pack disassembly direction in a certain floating space, so that the disassembly mechanism can align the fasteners in the battery pack disassembly direction, and improve The loading and unloading efficiency of the battery pack; in addition, the floating in the battery pack dismounting direction can prevent the tray 202 from rising too much, resulting in a rigid collision between the protruding parts on the tray 202 and the electric vehicle, and prolong the service life of the tray 202.
  • the mounting part 10 can drive the tray 202 to fine-tune the position on the plane perpendicular to the direction of disassembling the battery pack in a certain floating space, so that the dismounting mechanism can move on the plane perpendicular to the direction of disassembling the battery pack. Float to align fasteners.
  • the installation part 10 of this solution can float in the direction of battery pack disassembly and assembly and in the plane perpendicular to the direction of battery pack disassembly and assembly, which improves the adaptability of the tray installation mechanism 100 and tray 202, and facilitates the alignment and fastening of the disassembly and assembly mechanism components, improve the loading and unloading efficiency of battery packs, and reduce component damage.
  • the direction of disassembly and assembly of the battery pack is determined by the fastening method between the electric vehicle and the battery pack.
  • the direction of disassembly and assembly of the battery pack is the vertical direction, that is, the first elastic component 30 can drive the installation part 10 floats in the vertical direction, that is, the second elastic component 50 can drive the installation part 10 to float in the horizontal plane.
  • the battery pack disassembly direction may also be other directions, such as a direction extending within a horizontal plane or a direction having an included angle with the horizontal plane.
  • the mounting part 10 may include a mounting base 11 connected to each other and a connecting component, the mounting base 11 is used for mounting the tray 202 , and the connecting component is connected to the first elastic component 30 and the second elastic component 50 .
  • the first elastic component 30 and the second elastic component 50 can act on the mounting base 11 by being connected to the connecting component, so as to avoid interfering with the connection between the mounting base 11 and the tray 202 .
  • the connecting assembly may include a first connecting part 12 and a second connecting part 15, and the fixing part 20 includes a housing 22 and a fixing base 23; the first connecting part 12, the second connecting part 15 and the housing 22 are sequentially sleeved from inside to outside,
  • the fixing base 23 is disposed below the first connecting member 12 parallel to the direction of disassembling the battery pack.
  • the first connecting member 12 is connected to the first elastic component 30
  • the second connecting member 15 is connected to the second elastic component 50 .
  • the first elastic component 30 is arranged between the first connecting member 12 and the fixed base 23.
  • the first elastic component 30 expands and contracts relative to the fixed base 23 to drive the first connecting member 12 to float along the battery pack disassembly direction.
  • the second elastic component 50 Arranged between the second connecting member 15 and the housing 22 , the second elastic component 50 expands and contracts relative to the housing 22 to drive the second connecting member 15 to float along a direction perpendicular to the direction of disassembly of the battery pack.
  • the first connecting piece 12 and the second connecting piece 15 adopt the form of mutual nesting.
  • the second connecting piece 15 can transfer the floating to the first connecting piece 12 along the direction perpendicular to the disassembly and assembly of the battery pack, so that only the first
  • the connector 12 is connected to the mounting base 11, which can simultaneously realize floating parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction, reducing the parts connected to the mounting base 11, and simplifying the overall structure;
  • the second connecting part 15 is arranged on the outside of the first connecting part 12, which can prevent the first connecting part 12 from being skewed during the floating process and maintain the stability of the tray 202 during the floating process.
  • the housing 22 is sleeved on the outside of the second connecting piece 15, and there is more space for the second elastic assembly 50 to be arranged between the fixed part 20 and the floating installation part 10, and the second elastic assembly 50 can be arranged along the entire circumference, which is beneficial to increase
  • the adaptability of the tray installation mechanism 100 and the tray 202 is further improved in a direction that can be floated on a plane perpendicular to the battery pack disassembly direction.
  • the fixed base 23 is arranged below the installation part 10 along the direction of battery pack disassembly and assembly.
  • the fixed base 23 arranged below is used to fix the fixed part 20 on the power exchange device 200.
  • the fixed base Compared with the ring-shaped casing 22, the fixed base
  • the contact area between 23 and the battery swapping device body 201 is wider, making it easier and more convenient to realize the connection with the battery swapping device body 201 .
  • first connecting member 12 , the second connecting member 15 and the casing 22 are nested in sequence from inside to outside.
  • other nesting methods may also be used, and the order of nesting may be freely combined.
  • the casing 22 is arranged at the center, and the second connecting piece 15 and the first connecting piece 12 are sheathed on the outside in turn from the inside to the outside, so that the setting of the second connecting piece 15 can still drive the first connecting piece 12 horizontally relative to the casing 22 float.
  • the mounting base 11 may include a tray 202 connected up and down to a mounting end surface 111 and an extension block 112 , and the first connecting piece 12 is connected to the extension block 112 .
  • the cross-sectional area of the extension block 112 can be set to be smaller than the cross-sectional area of the mounting end surface 111 of the tray 202, so as to reduce the size of the entire tray mounting mechanism 100 and reduce the cost.
  • the first connector 12 may include a sleeve body 121 and a sleeve end cover 122, the sleeve end cover 122 is arranged on one side of the sleeve body 121, and the sleeve body 121 is sleeved on part of the first elastic component 30; the first elastic When the component 30 is not elastically deformed, there is a gap of a first preset distance between the upper end surface of the fixing base 23 and the lower end surface of the sleeve body 121 .
  • the sleeve end cover 122 is used to connect to the mounting base 11 , and the sleeve body 121 can protect the first elastic component 30 from environmental erosion and prolong the service life.
  • the gap of the first preset distance is used for the expansion and contraction of the first elastic component 30, so as to provide a space for the installation part 10 to move parallel to the direction of disassembly and assembly of the battery pack, and to limit the floating of the installation part 10 in the direction parallel to the direction of disassembly and assembly of the battery pack. journey.
  • the first preset distance may be a preset distance according to the actual floating requirement of the installation part 10 in a direction parallel to the battery pack disassembly direction.
  • the first preset distance may be a preset distance according to the actual floating requirement of the installation part 10 in a direction perpendicular to the battery pack disassembly direction.
  • An engaging portion 24 may be provided on the inner wall of the housing 22 , and a matching portion 25 may be provided on the outer wall of the second connector 15 .
  • the engaging portion 24 and the engaging portion 25 are slidably matched perpendicular to the battery pack disassembly direction.
  • the second connecting piece 15 can be clamped on the housing 22. On the one hand, it facilitates the positioning of the second connecting piece 15 during installation; The second connecting piece 15 can only produce a displacement perpendicular to the direction of disassembling the battery pack relative to the housing 22, preventing the second connecting piece 15 from causing too much vertical movement relative to the housing 22 during the floating process and detaching from the fixing. Section 20.
  • the matching portion 25 can be formed by radially inwardly recessing the outer wall surface of the second connecting member 15 , and the radially inwardly protruding inner wall surface of the housing 22 can form the engaging portion 24 .
  • the outer wall surface of the second connecting member 15 can also protrude radially outward to form the matching portion 25, and the inner wall surface of the housing 22 can be recessed radially inward to form the engaging portion 24, as long as it can be The two can cooperate with each other.
  • the installation part 10 also includes a guide part 18, the guide part 18 is arranged on the top of the second connector 15 along the battery dismounting direction, and the guide part 18 is arranged around the outside of the first connector 12; wherein, the inner wall surface of the guide part 18 and the second The outer wall surface of a connecting piece 12 is matched so that the first connecting piece 12 can move relative to the guide portion 18 along the battery dismounting direction.
  • a shape-matched guide part 18 is provided on the outside of the first connecting part 12, which has the function of guiding and limiting the floating of the first connecting part 12, so that the first connecting part 12 can move along the guiding part 18, avoiding the second The moving path of the first connecting member 12 is skewed during the floating process of an elastic component 30 .
  • the guide portion 18 is disposed above the second connecting member 15 to avoid affecting the floating of the second connecting member 15 .
  • the guide part 18 and the second connecting part 15 are two separate parts. In other alternative embodiments, the guide part 18 and the second connecting part 15 can also be integrally formed.
  • the tray installation mechanism 100 further includes a bushing 14 interposed between the first connecting piece 12 and the second connecting piece 15 .
  • the bushing 14 can reduce the friction caused by the friction between the first connecting part 12 and the second connecting part 15, so that the movement of the first connecting part 12 in the battery dismounting direction is smoother, and the service life is improved.
  • the bushing 14 can adopt polymer materials such as polytetrafluoroethylene.
  • an outwardly recessed groove 131 is provided on the inner wall of the second connecting member 15 for accommodating the bushing 14, and the inner wall surface of the guide portion 18 exceeds the inner wall surface of the second connecting member 15 in the vertical direction. Limit the bushing 14 upward to prevent the bushing 14 from falling off during the floating process.
  • the tray mounting mechanism 100 can also include a first movable part 53, wherein the first movable part 53 is movably connected with the outer wall of the second connecting part 15, and one end of the second elastic component 50 is connected with the first movable part 53, and the other end is connected with the first movable part 53.
  • the second connecting member 15 or the housing 22 is connected; or, the first movable member 53 is movably connected with the inner wall of the housing 22, and one end of the second elastic component 50 is connected with the first movable member 53, and the other end is connected with the second connecting member 15 connections.
  • the second elastic component 50 can move relative to the mounting part 10 along with the first movable part 53, so that even if the direction in which the tray 202 moves in the plane is not consistent with the direction in which the second elastic component 50 is set, through
  • the movement of the first movable member 53 can also achieve a certain amount of floating, which improves the adaptability of the tray installation mechanism 100 .
  • the outer wall surface of the second connecting member 15 is provided with a first accommodating groove 16 along the circumferential direction, and the first movable member 53 cooperates with the first accommodating groove 16 and is movable in the first accommodating groove 16 .
  • the second connecting member 15 can move or rotate in the circumferential direction during the floating process, thereby improving the adaptability of the tray installation mechanism 100 .
  • the first movable member 53 is a ball, and the ball can roll in the first receiving groove 16 .
  • the first movable member 53 is set in the form of a ball.
  • the second elastic component 50 can accept forces from all directions in a plane perpendicular to the battery pack disassembly direction, so that the tray 202 can move evenly in all directions in the plane. Self-adaptation can be realized.
  • the inner wall of the housing 22 is provided with a first installation hole 26, and the second elastic component 50 is partially embedded in the first installation hole 26; the housing 22 is provided with a threaded hole, and a top screw 54 is arranged in the threaded hole, and the screw thread
  • the first installation hole 26 is formed by the hole and the top wire 54 , one end of the second elastic component 50 abuts against the top wire 54 , and the other end abuts against the first movable member 53 .
  • the top wire 54 is used to install the second elastic component 50 to the casing 22, and has a simple structure and is convenient for installation.
  • the position of the top screw 54 in the threaded hole can be adjusted by threaded rotation, so as to change the depth of the second elastic assembly 50 embedded in the first mounting hole 26, thereby adjusting the elastic deformation stroke of the second elastic assembly 50, adjusting the second elastic assembly 50 of elasticity.
  • the first movable part 53, the first elastic assembly 30 and the top wire 54 are separate single parts, and the first elastic assembly 30 is in contact with the first movable part 53 and the top wire 54, so that For the installation and replacement of the first elastic component 30.
  • the first elastic component 30 can also be connected to the first movable part 53 and the top wire 54 by gluing or clamping, and the first movable part 53 and the first elastic component 30 can also be Directly adopt integral spring plunger.
  • the tray installation mechanism 100 also includes a second movable part 81 and a third elastic component 80; the surface of the fixed base 23 facing the second connecting part 15 is provided with a second mounting hole 231, and the third elastic component 80 is disposed in the second mounting hole 231 , one end of the third elastic component 80 is connected to the bottom of the second mounting hole 231, and the other end is movably connected to the mounting part 10 through the second movable part 81; the third elastic component 80 is elastically deformed so that the second movable part 81 is relatively When the fixed base 23 moves along the direction of disassembling the battery pack; the bottom of the second connector 15 is provided with a second accommodating groove 17 in the circumferential direction, and the third elastic component 80 is not elastically deformed, the second movable component 81 and The second accommodating groove 17 matches.
  • the second accommodation groove 17 By setting the second accommodation groove 17, on the one hand, it is convenient for the positioning and reset of the second connector 15.
  • the second accommodation groove 17 is aligned with the second movable member 81 to achieve precise positioning.
  • the mounting part 10 floats relative to the fixed base 23 along a direction perpendicular to the battery pack disassembly direction, and the second movable part 81 is separated from the second accommodating groove 17 by the floating of the third elastic component 80 in the battery pack disassembly direction, The second movable member 81 does not hinder the movement of the installation part 10 .
  • the restoring force of the second elastic component 50 drives the installation part 10 to move until the second movable part 81 is locked in the second accommodating groove 17 to realize the reset; on the other hand, the second The accommodating groove 17 is opened in the circumferential direction, and can allow the second connecting member 15 to move in the circumferential direction relative to the fixed base 23 when floating, so as to improve the effect of floating alignment.
  • a plurality of second installation holes 231 are provided on the fixed base 23 corresponding to different positions of the second accommodation groove 17 , and each second installation hole 231 is correspondingly provided with a third elastic component 80 and a second movable member 81 . Providing a plurality of second mounting holes 231 can improve the effect of positioning and reset of the mounting portion 10 and improve the effect of floating alignment.
  • the second movable part 81 and the third elastic assembly 80 are two separate parts.
  • the second movable part 81 and the third elastic assembly 80 can also be integrated Spring plunger instead.
  • the tray installation mechanism 100 also includes a first backing plate 60, the first backing plate 60 is arranged between the first elastic component 30 and the fixed base 23, the upper surface of the backing plate matches the first elastic component 30, and the lower surface matches the fixed base 23. 23 contacts.
  • the first backing plate 60 is used to reduce the frictional force between the first elastic component 30 and the fixed base 23 .
  • the fixed base 23 further includes a first sliding plate 70 , and the first sliding plate 70 is embedded in a position corresponding to the first backing plate 60 on the surface of the fixed base 23 facing the mounting portion 10 .
  • the first sliding plate 70 is used to cooperate with the first backing plate 60 to further reduce the frictional force between the first elastic component 30 and the fixed base 23 .
  • the first backing plate 60 and the first sliding plate 70 can be made of polymer materials such as polytetrafluoroethylene.
  • the tray installation mechanism 100 also includes a vertical stabilizer 40, the fixed base 23 is provided with a first through hole 21, and the vertical stabilizer 40 penetrates the first through hole 21 of the fixed base 23 and the first elastic component along the battery pack disassembly direction. 30 reaches the installation part 10; wherein, the vertical stabilizer 40 is connected to the installation part 10, and the first through hole 21 allows the vertical stabilizer 40 to pass through. Specifically, the bolts are connected to the sleeve end cover 122 of the first connecting member 12 .
  • the vertical stabilizer 40 is used to connect the first connecting member 12 to the fixed base 23 to prevent the first connecting member 12 from detaching from the fixed base 23 during the floating process.
  • the vertical stabilizer 40 is a bolt, and the vertical stabilizer 40 is screwed to the first connecting member 12; when the second elastic component 50 is not elastically deformed, there is a gap between the vertical stabilizer 40 and the edge of the first through hole 21. A gap of a third preset distance.
  • the second connecting member 15 pushes the first connecting member 12 to move along the direction perpendicular to the battery pack disassembly and assembly, when the vertical stabilizer 40 is connected to the first connecting member 12, the first connecting member 12 can drive the vertical The stabilizer 40 floats in a direction perpendicular to the battery pack disassembly direction.
  • the gap of the third preset distance is used to provide space for the movement of the vertical stabilizer 40 perpendicular to the direction of battery pack disassembly, so as to prevent the vertical stabilizer 40 from affecting the movement of the fixing part 20 perpendicular to the direction of battery pack disassembly .
  • the vertical stabilizer 40 may also be connected to the fixing portion 20 .
  • the bolts are inserted into the sleeve end cover 122, the first elastic assembly 30 and the fixed base 23 from top to bottom.
  • the other end of the other end is threadedly connected with the fixed base 23, and also on the basis of preventing the mounting part 10 from detaching from the fixing part 20, the floating along the mounting part 10 can be realized.
  • the tray installation mechanism 100 also includes a second backing plate 61, the second backing plate 61 is arranged between the vertical stabilizer 40 and the fixed base 23, the lower surface of the second backing plate 61 matches the vertical stabilizer 40, and the upper surface Contact with the fixed base 23.
  • the second backing plate 61 is used to reduce the friction between the fixed base 23 and the vertical stabilizer 40, so that the vertical stabilizer 40 can move more smoothly perpendicular to the direction of battery disassembly and assembly, and prolong the service life.
  • the fixed base 23 further includes a second sliding plate 71 , and the second sliding plate 71 is embedded in a position corresponding to the second backing plate 61 on the surface of the fixed base 23 away from the mounting portion 10 .
  • the second sliding plate 71 is used to cooperate with the second backing plate 61 to further reduce the frictional force between the fixed base 23 and the vertical stabilizer 40 .
  • the second backing plate 61 and the second sliding plate 71 can be made of polymer materials such as polytetrafluoroethylene.
  • the second elastic assembly 50 includes a plurality of elastic members, and the plurality of elastic members are arranged between the second connecting member 15 and the housing 22 along different directions, so that the installation part 10 is perpendicular to the battery pack disassembly direction relative to the fixing part 20. move in the plane.
  • a plurality of elastic members By arranging a plurality of elastic members in different directions, self-adaptive adjustment of the second connecting member 15 in multiple directions in a plane perpendicular to the direction of disassembling and disassembling of the battery pack is realized.
  • a plurality of elastic pieces are arranged in pairs, and the elastic deformation directions of each pair of elastic pieces are on the same straight line.
  • Both the first elastic component 30 and the second elastic component 50 are springs, with simple and reliable structure and low cost. In other optional embodiments, other components such as rubber components can also be used as elastic components.
  • the second elastic component 50 may include a first elastic member 51 arranged along a second direction and a second elastic member 52 arranged along a third direction, and the second direction is perpendicular to the third direction.
  • the arrangement of the first elastic member 51 and the second elastic member 52 perpendicular to each other optimizes the installation position of the elastic member on the tray installation mechanism 100 , so that the floating effects in all directions are relatively balanced.
  • the number of the first elastic member 51 and the second elastic member 52 are both two, the two first elastic members 51 are arranged facing each other, and the two second elastic members 52 are arranged facing each other.
  • the second elastic assembly 50 includes two pairs of elastic members perpendicular to each other.
  • the second elastic assembly 50 may also include one pair, three pairs, four pairs or more elastic members.
  • the second elastic component 50 may also include three, five or more elastic members arranged uniformly in a plane, and also realize the floating of the installation part 10 in various directions.
  • the second elastic component 50 may also include only one elastic member, which can also realize floating in a specified direction.
  • this embodiment also discloses a power exchange device 200, which includes a power exchange device body 201, a tray 202 for carrying the battery pack, and the above-mentioned tray installation mechanism 100, the tray The fixing part 20 of the installation mechanism 100 is disposed on the main body 201 of the battery swapping device.
  • the tray installation mechanism 100 can drive the tray 202 to fine-tune the position on the plane parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction in a certain floating space, Improve the adaptability of the tray installation mechanism 100 and the tray 202, facilitate the alignment of the fasteners by the disassembly mechanism, improve the loading and unloading efficiency of the battery pack, and reduce component damage.
  • the battery swapping device body 201 may include a chassis 2011 and a lifting part 2012.
  • the fixing part 20 is arranged on the lifting part 2012.
  • the lifting part 2012 drives the tray 202 up or down along the direction of battery pack disassembly through the tray installation mechanism 100.
  • the lifting part 2012 is the reference for the floating of the tray installation mechanism 100 .
  • the tray installation mechanism 100 enables the tray 202 to float, thereby realizing the adaptability of the tray 202 .
  • tray installation mechanisms 100 There are multiple tray installation mechanisms 100 , and the plurality of tray installation mechanisms are evenly distributed on the tray 202 .
  • the number of tray installation mechanisms 100 is at least four, and at least four tray installation mechanisms 100 are evenly distributed on the tray 202 .
  • the tray installation mechanism 100 adopts the above-mentioned arrangement, which can ensure that the tray 202 floats more stably, and prevents the tray 202 from skewing during the float process from affecting the installation and alignment process.
  • a power exchange station includes the above-mentioned power exchange equipment 200 .
  • the tray installation mechanism 100 can drive the tray 202 to fine-tune the position of the tray 202 in a certain floating space parallel to the direction of battery pack disassembly and assembly and perpendicular to the direction of battery pack disassembly and assembly.
  • the self-adaptability of the installation mechanism 100 and the tray 202 facilitates the alignment of the fasteners by the disassembly mechanism, improves the efficiency of loading and unloading of the battery pack, and reduces component damage.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

Provided in the present application are a tray mounting mechanism, a battery swapping apparatus and a battery swapping station. The tray mounting mechanism is applied to the battery swapping station, a tray is used for bearing a battery pack, the tray mounting mechanism comprises a mounting part, a fixing part and a first elastic assembly, the mounting part is used for mounting the tray, and the first elastic assembly is arranged between the mounting part and the fixing part; the first elastic assembly elastically deforms in a first direction, so that the mounting part moves in the first direction relative to the fixing part; and the first direction is parallel to a battery pack disassembling and assembling direction. According to the tray mounting mechanism, by arranging the first elastic assembly, the mounting part can be connected to the fixing part in a floating manner, so that the mounting part can drive the tray to be finely adjusted in a certain floating space to a position in the battery pack disassembling and assembling direction, thereby improving the adaptivity of the tray mounting mechanism and the tray, facilitating a disassembling and assembling mechanism to align with a fastener, improving the loading and unloading efficiency of the battery pack, and reducing part damage.

Description

一种托盘安装机构、换电设备以及换电站A pallet installation mechanism, power exchange equipment and power exchange station
本申请要求申请日为2021年12月2日的中国专利申请CN2021114634290、申请日为2021年12月2日的中国专利申请CN202111460204X的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application CN2021114634290 with the filing date on December 2, 2021, and the Chinese patent application CN202111460204X with the filing date on December 2, 2021. This application cites the full text of the above-mentioned Chinese patent application.
技术领域technical field
本申请涉及换电领域,特别涉及一种托盘安装机构、换电设备以及换电站。The present application relates to the field of battery swapping, in particular to a tray installation mechanism, battery swapping equipment, and a swapping station.
背景技术Background technique
现有电动汽车的电池包设置方式一般分为固定式和可换式,其中,固定式电池一般是固定在车辆上,在充电时直接以车辆作为充电对象。而可换式的电池箱一般通过活动安装的方式被固定在车辆的托架上。电池箱可以被取下,以单独对电池箱进行更换或充电操作。更换下的电池箱充电完毕后,再重新安装在车辆上。The battery pack arrangement methods of existing electric vehicles are generally divided into fixed type and replaceable type. Among them, the fixed type battery is generally fixed on the vehicle, and the vehicle is directly used as the charging object when charging. The replaceable battery box is generally fixed on the bracket of the vehicle by means of movable installation. The battery case can be removed for replacement or charging of the battery case alone. After the replaced battery box is fully charged, it is reinstalled on the vehicle.
对于可换式的电池安装方式,换电站通常包括换电设备,用于实现电池包在换电工位和充电仓之间的转运,以及实现电池包的安装或拆卸,换电设备通常包括用于承载电池包的托盘。For the replaceable battery installation method, the battery replacement station usually includes battery replacement equipment, which is used to realize the transfer of the battery pack between the battery replacement station and the charging compartment, and to realize the installation or removal of the battery pack. Tray that holds the battery pack.
对于可换式的电池包,可以通过紧固件安装至车辆托架,车辆托架上的锁止装置可以实现电池包的固定。托盘上通常设置有拆装机构完成相关操作。拆装机构可以锁紧或解锁紧固件,进而实现电池包的安装或拆卸。目前,在电池包的安装或拆卸过程中,由于车辆或换电设备的定位不精确等原因,常常会出现电池包难以对准安装位置或者拆装机构难以对准紧固件等情况,从而导致电池箱装卸困难,这种情况下拆装机构进行安装或拆卸容易造电池包或紧固件发生损坏。For the replaceable battery pack, it can be mounted to the vehicle bracket through fasteners, and the locking device on the vehicle bracket can realize the fixing of the battery pack. The pallet is usually provided with a dismounting mechanism to complete related operations. The dismounting mechanism can lock or unlock the fasteners, thereby realizing the installation or removal of the battery pack. At present, during the installation or removal of the battery pack, due to the inaccurate positioning of the vehicle or the battery replacement equipment, it is often difficult to align the battery pack with the installation position or the disassembly mechanism with the fasteners, resulting in The battery box is difficult to install and disassemble. In this case, the installation or disassembly of the disassembly mechanism may easily cause damage to the battery pack or fasteners.
发明内容Contents of the invention
本申请要解决的技术问题是为了克服现有技术中拆装机构难以对准紧固件,从而导致电池箱装卸困难、容易损坏的缺陷,提供一种托盘安装机构、换电设备以及换电站。The technical problem to be solved in this application is to provide a tray installation mechanism, battery replacement equipment and a battery replacement station in order to overcome the defects in the prior art that the assembly and disassembly mechanism is difficult to align with the fasteners, resulting in difficult assembly and disassembly of the battery box and easy damage.
第一方面本申请提供了一种托盘安装机构,应用于换电站中,托盘用于承载电池包,所述托盘安装机构包括有安装部、固定部和第一弹性组件,所述安装部用于安装所述托盘,所述第一弹性组件设置于所述安装部与所述固定部之间;所述第一弹性组件沿第一方向发生弹性形变,以使所述安装部相对于所述固定部沿所述第一方向移动;In the first aspect, the present application provides a tray installation mechanism, which is applied in a power station. The tray is used to carry battery packs. Install the tray, the first elastic component is arranged between the installation part and the fixing part; the first elastic component is elastically deformed along the first direction, so that the installation part is relatively fixed moving along the first direction;
其中,所述第一方向平行于电池包拆装方向。Wherein, the first direction is parallel to the battery pack disassembly direction.
在本方案中,通过设置第一弹性组件,安装部能够浮动连接于固定部,从而安装部能够带动托盘在一定浮动空间内微调在电池包拆装方向上的位置,提高托盘安装机构和托盘的自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率。另外,在电池包拆装方向上的浮动能够避免托盘上升过度 导致托盘上的凸出部件与电动车辆产生刚性碰撞,延长托盘的使用寿命。In this solution, by setting the first elastic component, the installation part can be floatingly connected to the fixed part, so that the installation part can drive the tray to fine-tune the position in the direction of battery pack disassembly and assembly in a certain floating space, and improve the stability of the tray installation mechanism and the tray. Self-adaptive, it is convenient for disassembly and assembly mechanism to align fasteners, and improves the efficiency of loading and unloading of battery packs. In addition, the floating in the direction of battery pack disassembly can prevent the tray from rising too much, resulting in a rigid collision between the protruding parts on the tray and the electric vehicle, and prolonging the service life of the tray.
优选地,所述安装部包括安装座和第一连接件,所述安装座用于安装所述托盘,所述第一连接件的一端连接于所述安装座,所述第一连接件的另一端连接于所述第一弹性组件。Preferably, the mounting part includes a mounting base and a first connecting piece, the mounting base is used for mounting the tray, one end of the first connecting piece is connected to the mounting base, and the other end of the first connecting piece One end is connected to the first elastic component.
在本方案中,安装座通过第一连接件连接于第一弹性组件,这样设置增加了安装部与第一弹性组件或其他部件连接的面积,例如,在有其他方向的浮动需求时,可使其他方向的弹性件直接连接在第一连接件上,避免第一弹性组件或其他部件干涉安装座与托盘的连接。In this solution, the mounting seat is connected to the first elastic component through the first connecting piece, which increases the area where the mounting part is connected to the first elastic component or other components. For example, when there is a need for floating in other directions, it can be used Elastic elements in other directions are directly connected to the first connecting element, preventing the first elastic assembly or other components from interfering with the connection between the mounting base and the tray.
优选地,所述第一连接件包括套筒本体和套筒端盖,所述套筒端盖设于所述套筒本体的一侧,所述套筒本体套设于部分所述第一弹性组件;Preferably, the first connector includes a sleeve body and a sleeve end cap, the sleeve end cap is arranged on one side of the sleeve body, and the sleeve body is sleeved on part of the first elastic components;
所述第一弹性组件未发生弹性形变的情况下,所述固定部与所述套筒本体的下端面之间具有预设距离的间隙。When the first elastic component is not elastically deformed, there is a gap of a preset distance between the fixing part and the lower end surface of the sleeve body.
在本方案中,第一连接件设置为套筒的形式,第一弹性组件通过套筒端盖连接于安装座,套筒本体便于与其他部件配合,例如在套筒本体外设置形状匹配的外壳,能够避免第一弹性组件在浮动过程中产生歪斜,另外套筒本体能够保护第一弹性组件,避免受环境侵蚀,增长使用寿命。套筒本体的下端面与固定部之间具有预设距离的间隙,可以供第一弹性组件伸缩,以提供安装部沿平行于电池包拆装方向移动的空间,并限制安装部的浮动行程。In this solution, the first connecting piece is set in the form of a sleeve, the first elastic component is connected to the mounting seat through the end cover of the sleeve, and the sleeve body is convenient to cooperate with other components, for example, a shape-matching shell is provided outside the sleeve body , can prevent the first elastic component from being skewed during the floating process, and in addition, the sleeve body can protect the first elastic component from being eroded by the environment and prolong the service life. There is a preset gap between the lower end surface of the sleeve body and the fixing part, which can accommodate the expansion and contraction of the first elastic component, so as to provide a space for the installation part to move parallel to the direction of disassembling and assembling the battery pack, and limit the floating stroke of the installation part.
优选地,所述第一弹性组件为弹簧,所述第一弹性组件的两端分别抵接于所述套筒端盖以及所述固定部。Preferably, the first elastic component is a spring, and two ends of the first elastic component abut against the sleeve end cap and the fixing part respectively.
在本方案中,采用弹簧作为第一弹性组件,结构简单可靠,成本较低。In this solution, the spring is used as the first elastic component, the structure is simple and reliable, and the cost is low.
优选地,所述安装部还包括导向部,所述导向部环绕所述第一连接件的外侧设置;Preferably, the installation part further includes a guide part, and the guide part is arranged around the outer side of the first connecting part;
其中,所述导向部的内壁面与所述套筒本体的外壁面相匹配,以使所述套筒本体相对于所述导向部沿第一方向可移动。Wherein, the inner wall surface of the guide part matches the outer wall surface of the sleeve body, so that the sleeve body can move in a first direction relative to the guide part.
在本方案中,在套筒本体外设置形状匹配的导向部,使得套筒本体沿导向部移动,避免第一弹性组件在浮动过程中套筒本体的移动路径产生歪斜。In this solution, a shape-matched guide part is provided outside the sleeve body, so that the sleeve body moves along the guide part, so as to avoid distortion of the movement path of the sleeve body during the floating process of the first elastic component.
优选地,所述安装部还包括衬套,所述衬套夹设于所述导向部和所述第一连接件之间。Preferably, the installation part further includes a bush, and the bush is interposed between the guide part and the first connecting part.
在本方案中,通过设置衬套,能够减少导向部和第一连接件之间的磨擦,使第一连接件在电池拆装方向上的移动更顺畅,延长使用寿命。In this solution, by providing the bushing, the friction between the guide part and the first connecting part can be reduced, so that the movement of the first connecting part in the direction of battery disassembly and assembly is smoother, and the service life is prolonged.
优选地,所述托盘安装机构还包括竖向稳固件,所述竖向稳固件沿第一方向贯穿所述固定部和所述第一弹性组件到达所述安装部;Preferably, the tray installation mechanism further includes a vertical stabilizer, and the vertical stabilizer passes through the fixing part and the first elastic component along a first direction to reach the installation part;
其中,所述竖向稳固件连接于所述安装部,或,所述竖向稳固件连接于所述固定部。Wherein, the vertical stabilizer is connected to the installation part, or, the vertical stabilizer is connected to the fixing part.
在本方案中,竖向稳固件用于将安装部连接在固定部上,避免在浮动过程中安装部沿电池包拆装方向脱离固定部。In this solution, the vertical stabilizer is used to connect the installation part to the fixed part, so as to prevent the installation part from detaching from the fixed part along the battery pack disassembly direction during the floating process.
优选地,所述竖向稳固件为螺栓,所述固定部设有第一通孔,所述螺栓自所述第一通孔穿过所述第一弹性组件并螺纹连接于所述安装部。Preferably, the vertical stabilizer is a bolt, the fixing part is provided with a first through hole, and the bolt passes through the first elastic component through the first through hole and is screwed to the installation part.
在本方案中,竖向稳固件采用螺栓的形式,结构简单,安装方便。将螺栓头设于固定部的外部(不与固定部连接),将螺栓的另一端与安装部螺纹连接,从而在实现沿第一方向的浮动的基础上,避免安装部脱离固定部。In this scheme, the vertical stabilizers are in the form of bolts, which have a simple structure and are easy to install. The bolt head is arranged on the outside of the fixing part (not connected with the fixing part), and the other end of the bolt is screwed to the installation part, so as to realize the floating along the first direction and prevent the installation part from detaching from the fixing part.
优选地,所述固定部包括壳体和固定底座,所述固定底座沿所述第一方向设于所述安装部的下方,所述壳体设于所述固定底座的上方并环设于所述安装部的外部;所述托盘安装机构还包括第二弹性组件,所述第二弹性组件设于所述安装部和所述壳体之间,所述第二弹性组件沿垂直于第一方向发生弹性形变,以使所述安装部相对于所述固定部沿垂直于电池包拆装方向移动。Preferably, the fixed part includes a housing and a fixed base, the fixed base is arranged below the installation part along the first direction, the housing is arranged above the fixed base and surrounds the fixed base the outside of the installation part; the tray installation mechanism also includes a second elastic assembly, the second elastic assembly is arranged between the installation part and the housing, and the second elastic assembly is perpendicular to the first direction Elastic deformation occurs, so that the mounting part moves relative to the fixing part along a direction perpendicular to the direction of disassembling and assembling the battery pack.
在本方案中,固定部采用固定底座和壳体的形式,固定底座一方面用于将固定部固定在换电设备上,另一方面用于连接第一弹性组件以实现沿第一方向的浮动。通过设置第二弹性组件,安装部能够沿垂直于第一方向相对于壳体浮动,从而安装部能够带动托盘在一定浮动空间内微调垂直于第一方向的平面上的位置,从而提高托盘安装机构和托盘的自适应性。In this solution, the fixed part adopts the form of a fixed base and a housing. The fixed base is used to fix the fixed part on the power exchange equipment on the one hand, and is used to connect the first elastic component to realize floating along the first direction on the other hand. . By setting the second elastic component, the installation part can float relative to the casing along the direction perpendicular to the first direction, so that the installation part can drive the tray to fine-tune the position on the plane perpendicular to the first direction in a certain floating space, thereby improving the tray installation mechanism and tray adaptability.
优选地,所述第二弹性组件包括沿第二方向设置的第一弹性件以及沿第三方向设置的第二弹性件;所述第二方向垂直于所述第三方向。Preferably, the second elastic component includes a first elastic member arranged along a second direction and a second elastic member arranged along a third direction; the second direction is perpendicular to the third direction.
在本方案中,第一弹性件和第二弹性件互相垂直设置,优化了第二弹性组件在托盘安装机构上的设置位置,便于实现安装部在整个水平面内各个方向的自适应调整。In this solution, the first elastic member and the second elastic member are arranged perpendicular to each other, which optimizes the installation position of the second elastic component on the tray installation mechanism, and facilitates self-adaptive adjustment of the installation part in all directions in the entire horizontal plane.
优选地,所述第一弹性件与所述第二弹性件为弹簧,所述第一弹性件与所述第二弹性件均为一端与所述壳体连接,另一端与所述安装部连接。Preferably, the first elastic member and the second elastic member are springs, one end of the first elastic member and the second elastic member are connected to the housing, and the other end is connected to the mounting part .
优选地,所述托盘安装机构还包括第一垫板,所述第一垫板设置于所述第一弹性组件与固定底座之间,所述第一垫板的上表面与所述第一弹性组件相配合,下表面与所述固定底座相接触。Preferably, the tray installation mechanism further includes a first backing plate, the first backing plate is arranged between the first elastic component and the fixed base, the upper surface of the first backing plate is in contact with the first elastic The components are matched, and the lower surface is in contact with the fixed base.
在本方案中,第一垫板可减少固定底座和第一弹性组件之间的摩擦,使第一弹性组件在垂直于电池拆装方向上的移动更顺畅,延长使用寿命。In this solution, the first backing plate can reduce the friction between the fixed base and the first elastic component, so that the first elastic component can move more smoothly in the direction perpendicular to the battery disassembly and assembly, and prolong the service life.
优选地,所述固定底座还包括第一滑动板,所述第一滑动板嵌设于所述固定底座朝向所述安装部的表面与所述第一垫板相对应的位置。Preferably, the fixed base further includes a first sliding plate, and the first sliding plate is embedded in a position corresponding to the first backing plate on the surface of the fixed base facing the installation part.
在本方案中,第一滑动板与第一垫板相配合,进一步减小固定底座和第一弹性组件之间的摩擦。In this solution, the first sliding plate cooperates with the first backing plate to further reduce the friction between the fixed base and the first elastic component.
第二方面本申请提供了一种托盘安装机构,应用于换电站中,托盘用于承载电池包,所述托盘安装机构包括有安装部、固定部、第一弹性组件和第二弹性组件,所述安装部用于安装所述托盘,所述第一弹性组件和所述第二弹性组件均设置在所述安装部与所述固定部之间,所述第一弹性组件发生弹性形变,以使所述安装部相对于所述固定部沿平行于电池包拆装方向移动;所述第二弹性组件发生弹性形变,以使所述安装部相对于所述固定部沿垂直于电池包拆装方向移动。In the second aspect, the present application provides a tray installation mechanism, which is applied in a power station. The tray is used to carry battery packs. The tray installation mechanism includes a mounting part, a fixing part, a first elastic component, and a second elastic component. The installation part is used to install the tray, the first elastic component and the second elastic component are both arranged between the installation part and the fixing part, and the first elastic component is elastically deformed so that The mounting part moves relative to the fixing part parallel to the battery pack disassembly direction; the second elastic component is elastically deformed so that the installation part moves perpendicular to the battery pack disassembly direction relative to the fixing part move.
在本方案中,通过设置第一弹性组件,从而安装部能够带动托盘在一定浮动空间内微调在电池包拆装方向上的位置,便于拆装机构在电池包拆装方向上对准紧固件,提高电池包的装卸效率;另外,在电池包拆装方向上的浮动能够避免托盘上升过度导致托盘上的凸出部件与电动车辆产生刚性碰撞,延长托盘的使用寿命。通过设置第二弹性组件,安装部能够带动托盘在一定浮动空间内微调在垂直于电池包拆装方向的平面上的位置,便于拆装机构在垂直于电池包拆装方向的平面上浮动以对准紧固件。本方案的安装部在电池包拆装方向上以及垂直于电池包拆装方向的平面内均可浮动,提高了托盘安装机构和托盘的自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。In this solution, by setting the first elastic component, the mounting part can drive the tray to fine-tune the position of the battery pack in the direction of disassembly and assembly of the battery pack in a certain floating space, so as to facilitate the alignment of the disassembly mechanism with the fastener in the direction of disassembly and assembly of the battery pack , to improve the loading and unloading efficiency of the battery pack; in addition, the floating in the direction of battery pack disassembly can prevent the pallet from rising too much, resulting in a rigid collision between the protruding parts on the pallet and the electric vehicle, and prolong the service life of the pallet. By setting the second elastic component, the installation part can drive the tray to fine-tune the position on the plane perpendicular to the direction of battery pack disassembly in a certain floating space, so that the disassembly mechanism can float on the plane perpendicular to the direction of battery pack disassembly. quasi-fasteners. The installation part of this scheme can float in the direction of battery pack disassembly and assembly and in the plane perpendicular to the direction of battery pack disassembly and assembly, which improves the adaptability of the tray installation mechanism and tray, facilitates the alignment of the disassembly mechanism with fasteners, and improves The loading and unloading efficiency of the battery pack reduces component damage.
优选地,所述安装部包括互相连接的安装座和连接组件,所述安装座用于安装所述托盘,所述连接组件连接于所述第一弹性组件和第二弹性组件。Preferably, the installation part includes an interconnected installation seat and a connection assembly, the installation seat is used to install the tray, and the connection assembly is connected to the first elastic assembly and the second elastic assembly.
在本方案中,第一弹性组件和第二弹性组件可通过连接在连接组件上作用于安装座,避免干涉安装座与托盘的连接。In this solution, the first elastic component and the second elastic component can act on the mounting base by being connected to the connecting component, so as to avoid interfering with the connection between the mounting base and the tray.
优选地,所述连接组件包括第一连接件和第二连接件,所述固定部包括壳体和固定底座;Preferably, the connecting assembly includes a first connecting piece and a second connecting piece, and the fixing part includes a housing and a fixing base;
所述第一连接件、所述第二连接件和所述壳体由内向外依次套设,所述固定底座沿所述平行于电池包拆装方向设于所述第一连接件的下方,所述第一连接件连接于所述第一弹性组件,所述第二连接件连接于所述第二弹性组件。The first connecting piece, the second connecting piece and the housing are sleeved sequentially from the inside to the outside, and the fixing base is arranged below the first connecting piece along the direction parallel to the disassembly and assembly of the battery pack, The first connecting piece is connected to the first elastic component, and the second connecting piece is connected to the second elastic component.
在本方案中,第一弹性组件设置在第一连接件和固定底座之间,第一弹性组件相对于固定底座伸缩以带动第一连接件沿电池包拆装方向浮动,第二弹性组件设置在第二连接件与壳体之间,第二弹性组件相对于壳体伸缩以带动第二连接件沿垂直于电池包拆装方向浮动。第一连接件和第二连接件采用相互套设的形式,一方面第二连接件能够将沿垂直于电池包拆装方向浮动传递给第一连接件,从而仅需将第一连接件连接于安装座,即可同时实现平行于电池包拆装方向和垂直于电池包拆装方向上的浮动,减少安装座上连接的部件,简化了整体结构;另一方面,第二连接件设于第一连接件的外侧,能够避免第一连接件在浮动过程中产生歪斜,保持浮动过程中托盘的稳定性。壳体套设在第二连接件的外部,固定部和浮动安装部之间可设置第二弹性组件的空间较多,沿整个周向均可布置第二弹性组件,有利于增加在垂直于电池包拆装方向的平面上可浮动的方向,进一步提高托盘安装机构和托盘的自适应性。In this solution, the first elastic component is arranged between the first connector and the fixed base, and the first elastic component expands and contracts relative to the fixed base to drive the first connector to float along the battery pack disassembly direction, and the second elastic component is arranged on the Between the second connecting part and the casing, the second elastic component expands and contracts relative to the casing to drive the second connecting part to float along a direction perpendicular to the direction of disassembling and assembling the battery pack. The first connecting piece and the second connecting piece are in the form of nesting each other. On the one hand, the second connecting piece can transfer the float to the first connecting piece along the direction perpendicular to the disassembly and assembly of the battery pack, so that only the first connecting piece needs to be connected to The mounting seat can simultaneously realize the floating parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction, reducing the parts connected on the mounting seat and simplifying the overall structure; on the other hand, the second connecting piece is located at the first The outer side of a connecting part can prevent the first connecting part from being skewed during the floating process, and maintain the stability of the pallet during the floating process. The housing is sleeved on the outside of the second connector, and there is more space for the second elastic component to be arranged between the fixed part and the floating installation part, and the second elastic component can be arranged along the entire circumference, which is beneficial to increase The floating direction on the plane of the installation direction further improves the adaptability of the tray installation mechanism and the tray.
优选地,所述第一连接件包括套筒本体和套筒端盖,所述套筒端盖设于所述套筒本体的一侧,所述套筒本体套设于部分所述第一弹性组件;Preferably, the first connector includes a sleeve body and a sleeve end cap, the sleeve end cap is arranged on one side of the sleeve body, and the sleeve body is sleeved on part of the first elastic components;
所述第一弹性组件未发生弹性形变的情况下,所述固定底座的上端面与所述套筒本体的下端面之间具有第一预设距离的间隙。When the first elastic component is not elastically deformed, there is a gap of a first preset distance between the upper end surface of the fixing base and the lower end surface of the sleeve body.
在本方案中,套筒端盖用于连接于安装座,套筒本体能够保护第一弹性组件,避免受环境侵蚀,增长使用寿命。第一预设距离的间隙用于供第一弹性组件伸缩,以提供安装部沿平行于电池包拆装方 向移动的空间,并限制安装部沿平行于电池包拆装方向的浮动行程。In this solution, the sleeve end cap is used to connect to the mounting seat, and the sleeve body can protect the first elastic component from environmental erosion and prolong the service life. The gap of the first preset distance is used for the expansion and contraction of the first elastic component, so as to provide a space for the installation part to move parallel to the direction of disassembling the battery pack, and limit the floating stroke of the installation part along the direction parallel to the direction of disassembling the battery pack.
优选地,所述第二弹性组件未发生弹性形变的情况下,所述第二连接件的外壁面与所述壳体的内壁面之间具有第二预设距离的间隙。Preferably, when the second elastic component is not elastically deformed, there is a gap of a second preset distance between the outer wall surface of the second connecting member and the inner wall surface of the housing.
在本方案中,第二预设距离的间隙用于供第二弹性组件伸缩,以提供安装部沿垂直于电池包拆装方向移动的空间,并限制安装部沿垂直于电池包拆装方向的浮动行程。In this solution, the gap of the second preset distance is used for the expansion and contraction of the second elastic component, so as to provide space for the installation part to move along the direction perpendicular to the battery pack disassembly direction, and to limit the movement of the installation part along the direction perpendicular to the battery pack disassembly direction. floating stroke.
优选地,所述壳体的内壁面设置有卡合部,所述第二连接件的外壁面设置有配合部,所述卡合部和所述配合部在垂直于电池包拆装方向上相滑动匹配。Preferably, the inner wall surface of the housing is provided with an engaging portion, and the outer wall surface of the second connector is provided with a matching portion, and the engaging portion and the engaging portion are aligned perpendicular to the battery pack disassembly direction. Swipe to match.
在本方案中,通过上述设置,第二连接件能够卡设在壳体上,一方面,便于第二连接件在安装时的定位,另一方面对第二连接件起到限位作用,使得第二连接件仅能够相对于壳体产生垂直于电池包拆装方向上的位移,防止在浮动过程中,第二连接件相对于壳体产生过多竖向的窜动而脱离固定部。In this solution, through the above arrangement, the second connecting piece can be clamped on the housing, on the one hand, it facilitates the positioning of the second connecting piece during installation, and on the other hand, it acts as a limiter for the second connecting piece, so that The second connecting piece can only produce a displacement perpendicular to the battery pack disassembly direction relative to the casing, so as to prevent the second connecting piece from causing too much vertical movement relative to the casing and detaching from the fixing part during the floating process.
优选地,所述托盘安装机构还包括第一活动件;Preferably, the tray installation mechanism further includes a first movable part;
其中,所述第一活动件与所述第二连接件的外壁面活动连接,所述第二弹性组件的一端与所述第一活动件连接,另一端与所述第二连接件或所述壳体连接;或者,所述第一活动件与所述壳体的内壁面活动连接,所述第二弹性组件的一端与所述第一活动件连接,另一端与所述第二连接件连接。Wherein, the first movable part is movably connected with the outer wall of the second connecting part, one end of the second elastic component is connected with the first movable part, and the other end is connected with the second connecting part or the The casing is connected; or, the first movable part is movably connected with the inner wall of the casing, one end of the second elastic component is connected with the first movable part, and the other end is connected with the second connecting part .
在本方案中,通过设置第一活动件,第二弹性组件能够随第一活动件相对于安装部移动,从而即使在该平面内托盘移动的方向与第二弹性组件的设置方向不一致,通过第一活动件的移动,一定量的浮动也能实现,提高托盘安装机构的自适应性。In this solution, by setting the first movable part, the second elastic component can move with the first movable part relative to the mounting part, so that even if the direction in which the tray moves in the plane is not consistent with the direction in which the second elastic component is set, the second elastic component A certain amount of floating can also be realized with the movement of a movable part, which improves the adaptability of the tray installation mechanism.
优选地,所述第二连接件的外壁面上沿周向设置有第一容置槽,所述第一活动件与所述第一容置槽相配合且在所述第一容置槽内可移动。Preferably, a first accommodating groove is provided on the outer wall surface of the second connecting member in the circumferential direction, and the first movable member cooperates with the first accommodating groove and is in the first accommodating groove it can move.
在本方案中,通过设置周向延伸的第一容置槽,使得在浮动过程中,第二连接件能够沿周向移动或旋转,从而提高托盘安装机构的自适应性。In this solution, the first accommodating groove extending in the circumferential direction is provided so that the second connecting member can move or rotate in the circumferential direction during the floating process, thereby improving the adaptability of the tray installation mechanism.
优选地,所述第一活动件为滚珠,所述滚珠在所述第一容置槽内可滚动。Preferably, the first movable member is a ball, and the ball can roll in the first accommodation groove.
在本方案中,第一活动件设置为滚珠的形式,一方面,第二弹性组件能够接受来自垂直于电池包拆装方向的平面内各个方向的力,使得托盘沿在该平面内各个方向的移动均可实现自适应,另一方面,便于实现第二连接件沿周向的移动或旋转,提高托盘安装机构的自适应性。In this solution, the first movable part is set in the form of a ball. On the one hand, the second elastic component can accept forces from various directions in a plane perpendicular to the battery pack disassembly direction, so that the tray moves along the plane in all directions in this plane. The movement can be self-adaptive, and on the other hand, it is convenient to realize the movement or rotation of the second connecting member along the circumferential direction, so as to improve the self-adaptability of the tray installation mechanism.
所述壳体的内壁面上设置有第一安装孔,所述第一弹性组件部分嵌设于所述第一安装孔内;A first installation hole is provided on the inner wall of the housing, and the first elastic component is partially embedded in the first installation hole;
所述壳体上开设有螺纹孔,螺纹孔内设置有顶丝,所述螺纹孔与所述顶丝形成所述第一安装孔,所述第一弹性组件一端抵接于所述顶丝,另一端抵接于所述第一活动件。The casing is provided with a threaded hole, and a jacking thread is arranged in the threaded hole, and the threaded hole and the jacking thread form the first installation hole, and one end of the first elastic component abuts against the jacking thread, The other end abuts against the first movable part.
在本方案中,顶丝用于将第二弹性组件安装至壳体,结构简单,安装方便,且可以通过调节顶丝位置调节第一弹性组件的弹性形变行程。In this solution, the jacking wire is used to install the second elastic component to the casing, which has a simple structure and is convenient for installation, and the elastic deformation stroke of the first elastic component can be adjusted by adjusting the position of the jacking wire.
优选地,所述托盘安装机构还包括第二活动件与第三弹性组件;所述固定底座朝向所述第二连接 件的表面设置有第二安装孔,所述第三弹性组件设置于所述第二安装孔内,所述第三弹性组件的一端与所述第二安装孔的底部连接,另一端通过所述第二活动件与所述安装部活动连接;所述第三弹性组件发生弹性形变,以使所述第二活动件相对于所述固定底座沿电池包拆装方向移动;Preferably, the tray installation mechanism further includes a second movable part and a third elastic component; a second mounting hole is provided on the surface of the fixed base facing the second connecting part, and the third elastic component is disposed on the In the second mounting hole, one end of the third elastic component is connected to the bottom of the second mounting hole, and the other end is movably connected to the mounting part through the second movable part; the third elastic component is elastically Deformation, so that the second movable member moves relative to the fixed base along the battery pack disassembly direction;
所述第二连接件的底部沿环向设置有第二容置槽,所述第三弹性组件未发生弹性形变的情况下,所述第二活动件与所述第二容置槽相配合。A second accommodating groove is provided at the bottom of the second connecting member in the circumferential direction, and when the third elastic component is not elastically deformed, the second movable member cooperates with the second accommodating groove.
在本方案中,通过第二活动件实现第二连接件与固定底座的活动连接,便于实现第二连接件与固定底座之间的浮动;通过设置第三弹性组件,能够实现第二连接件在电池包拆装方向上的浮动,从而提高托盘安装机构和托盘自适应性。设置第二容置槽,一方面,便于第二连接件的定位复位,安装时将第二容置槽对准第二活动件即可实现精确定位,在电池包拆装完成后,通过第二弹性组件的回复力带动安装部移动,直到第二活动件卡设于第二容置槽内即可实现复位;另一方面,第二容置槽沿环向开设,在浮动时能够允许第二连接件相对于固定底座产生周向的移动,提高浮动对准的效果。In this solution, the flexible connection between the second connecting part and the fixed base is realized through the second movable part, which facilitates the floating between the second connecting part and the fixed base; by setting the third elastic component, the second connecting part can be realized The floating in the direction of battery pack disassembly improves the tray installation mechanism and tray adaptability. Setting the second accommodation groove, on the one hand, facilitates the positioning and reset of the second connecting piece. When installing, align the second accommodation groove with the second movable piece to achieve precise positioning. After the battery pack is disassembled and assembled, pass the second The restoring force of the elastic component drives the installation part to move until the second movable part is stuck in the second accommodation groove to realize the reset; on the other hand, the second accommodation groove is opened along the ring direction, which can allow the second The connecting piece moves in the circumferential direction relative to the fixed base, thereby improving the floating alignment effect.
优选地,所述安装部还包括导向部,所述导向部沿电池拆装方向设于所述第二连接件的上方,所述导向部环绕所述第一连接件的外侧设置;Preferably, the installation part further includes a guide part, the guide part is arranged above the second connector along the battery disassembly direction, and the guide part is arranged around the outer side of the first connector;
其中,所述导向部的内壁面与所述第一连接件的外壁面相匹配,以使所述第一连接件相对于所述导向部沿电池拆装方向可移动。Wherein, the inner wall surface of the guide part matches the outer wall surface of the first connecting part, so that the first connecting part can move relative to the guiding part along the battery dismounting direction.
在本方案中,一方面,在第一连接件的外侧设置形状匹配的导向部,对于第一连接件的浮动具有导向和限位的作用,使得第一连接件能够沿导向部移动,避免第一弹性组件在浮动过程中套筒本体的移动路径产生歪斜。另一方面,导向部设置在第二连接件的上方,避免影响第二连接件的浮动。In this solution, on the one hand, a shape-matched guide part is provided on the outside of the first connecting part, which has the function of guiding and limiting the floating of the first connecting part, so that the first connecting part can move along the guiding part, avoiding the second The moving path of the sleeve body is skewed during the floating process of an elastic component. On the other hand, the guide part is arranged above the second connecting piece, so as to avoid affecting the floating of the second connecting piece.
优选地,所述托盘安装机构还包括衬套,所述衬套夹设于所述第一连接件和所述第二连接件之间。Preferably, the tray installation mechanism further includes a bush, and the bush is interposed between the first connecting piece and the second connecting piece.
在本方案中,衬套能够减少第一连接件和第二连接件之间摩擦导致的磨擦,使第一连接件在电池拆装方向上的移动更顺畅,提高使用寿命。In this solution, the bushing can reduce the friction caused by the friction between the first connecting part and the second connecting part, so that the movement of the first connecting part in the direction of battery disassembly and assembly is smoother, and the service life is improved.
优选地,所述托盘安装机构还包括第一垫板,所述第一垫板设置于所述第一弹性组件与固定底座之间,所述垫板的上表面与所述第一弹性组件相配合,下表面与所述固定底座相接触。Preferably, the tray installation mechanism further includes a first backing plate, the first backing plate is arranged between the first elastic component and the fixed base, and the upper surface of the backing plate is in contact with the first elastic component. Cooperate, the lower surface is in contact with the fixed base.
在本方案中,第一垫板减少固定底座和第一弹性组件之间的摩擦,使第一弹性组件在垂直于电池拆装方向上的移动更顺畅,延长使用寿命。In this solution, the first backing plate reduces the friction between the fixed base and the first elastic component, making the movement of the first elastic component perpendicular to the direction of battery disassembly and assembly smoother and prolonging the service life.
优选地,所述固定底座还包括第一滑动板,所述第一滑动板嵌设于所述固定底座朝向所述安装部的表面与所述第一垫板相对应的位置。Preferably, the fixed base further includes a first sliding plate, and the first sliding plate is embedded in a position corresponding to the first backing plate on the surface of the fixed base facing the installation part.
在本方案中,第一滑动板与第一垫板相配合,进一步减小固定底座和第一弹性组件之间的摩擦。In this solution, the first sliding plate cooperates with the first backing plate to further reduce the friction between the fixed base and the first elastic component.
优选地,所述托盘安装机构还包括竖向稳固件,所述固定底座上开设有第一通孔,所述竖向稳固件沿电池包拆装方向贯穿所述固定底座的第一通孔和所述第一弹性组件到达所述安装部;Preferably, the tray installation mechanism further includes a vertical stabilizer, a first through hole is opened on the fixed base, and the vertical stabilizer passes through the first through hole and the first through hole of the fixed base along the battery pack disassembly direction. The first elastic component reaches the installation part;
其中,所述竖向稳固件连接于所述安装部,或,所述竖向稳固件连接于所述固定部。Wherein, the vertical stabilizer is connected to the installation part, or, the vertical stabilizer is connected to the fixing part.
在本方案中,第一通孔供竖向稳固件穿过,竖向稳固件用于将安装部连接在固定底座上,避免在浮动过程中安装部脱离固定底座。In this solution, the first through hole is used for the vertical stabilizer to pass through, and the vertical stabilizer is used to connect the installation part to the fixed base, so as to prevent the installation part from detaching from the fixed base during the floating process.
优选地,所述竖向稳固件为螺栓,所述竖向稳固件螺纹连接于所述第一连接件;所述第二弹性组件未发生弹性形变的情况下,所述竖向稳固件与所述第一通孔边缘之间具有第三预设距离的间隙。Preferably, the vertical stabilizer is a bolt, and the vertical stabilizer is screwed to the first connecting member; when the second elastic component is not elastically deformed, the vertical stabilizer and the vertical stabilizer There is a gap with a third preset distance between the edges of the first through holes.
在本方案中,由于第二连接件推动第一连接件沿垂直于电池包拆装方向上移动,从而在竖向稳固件连接于第一连接件的情况下,第一连接件能够带动竖向稳固件在垂直于电池包拆装方向上浮动。第三预设距离的间隙用于对竖向稳固件在垂直于电池包拆装方向上的移动提供空间,避免竖向稳固件影响安装部在垂直于电池包拆装方向上的移动。In this solution, since the second connecting piece pushes the first connecting piece to move in a direction perpendicular to the battery pack disassembly direction, when the vertical stabilizer is connected to the first connecting piece, the first connecting piece can drive the vertical The stabilizer floats in a direction perpendicular to the disassembly and assembly direction of the battery pack. The gap of the third preset distance is used to provide space for the movement of the vertical stabilizer in the direction perpendicular to the disassembly direction of the battery pack, so as to prevent the vertical stabilizer from affecting the movement of the mounting part in the direction perpendicular to the direction of disassembly of the battery pack.
优选地,所述托盘安装机构还包括第二垫板,所述第二垫板设置于所述竖向稳固件与所述固定底座之间,所述第二垫板的下表面与所述竖向稳固件相配合,上表面与所述固定底座相接触。Preferably, the tray installation mechanism further includes a second backing plate, the second backing plate is arranged between the vertical stabilizer and the fixed base, the lower surface of the second backing plate is in contact with the vertical Cooperate with the stabilizer, and the upper surface is in contact with the fixed base.
在本方案中,第二垫板用于减少固定底座和竖向稳固件之间的摩擦,使竖向稳固件在垂直于电池拆装方向上的移动更顺畅,延长使用寿命。In this solution, the second backing plate is used to reduce the friction between the fixed base and the vertical stabilizer, so that the vertical stabilizer can move more smoothly in the direction perpendicular to the battery disassembly and assembly, and prolong the service life.
优选地,所述固定底座还包括第二滑动板,所述第二滑动板嵌设于所述固定底座远离所述安装部的表面与所述第二垫板相对应的位置。Preferably, the fixed base further includes a second sliding plate, and the second sliding plate is embedded in a position corresponding to the second backing plate on the surface of the fixed base away from the installation part.
在本方案中,第二滑动板用于与第二垫板相配合,进一步减少固定底座和竖向稳固件之间的摩擦力。In this solution, the second sliding plate is used to cooperate with the second backing plate to further reduce the frictional force between the fixed base and the vertical stabilizer.
优选地,所述第二弹性组件包括多个弹性件,多个所述弹性件沿不同方向设于所述第二连接件和所述壳体之间,以使所述安装部相对于所述固定部在垂直于电池包拆装方向的平面内移动。Preferably, the second elastic assembly includes a plurality of elastic members, and the plurality of elastic members are arranged between the second connecting member and the housing along different directions, so that the installation part is relatively The fixing part moves in a plane perpendicular to the battery pack disassembly direction.
在本方案中,通过设置多个不同方向的弹性件,实现第二连接件在垂直于电池包拆装方向的平面内多个方向的自适应调整。In this solution, by arranging a plurality of elastic members in different directions, the self-adaptive adjustment of the second connecting member in multiple directions in a plane perpendicular to the direction of disassembly and assembly of the battery pack is realized.
优选地,多个所述弹性件成对设置,每对所述弹性件的弹性形变方向在同一直线上。Preferably, a plurality of the elastic members are arranged in pairs, and the elastic deformation directions of each pair of the elastic members are on the same straight line.
在本方案中,多个方向的弹性件成对相向设置,优化了弹性件的设置位置,便于安装部发生浮动后的复位,且若其中一个弹性件损坏,由于设置了相对的弹性件,不影响托盘安装机构的浮动效果。In this solution, the elastic parts in multiple directions are arranged in pairs, which optimizes the installation position of the elastic parts and facilitates the reset after the installation part floats. Affects the floating effect of the pallet mounting mechanism.
优选地,所述第一弹性组件和所述第二弹性组件均为弹簧。Preferably, both the first elastic component and the second elastic component are springs.
第三方面本申请提供了一种换电设备,所述换电设备包括换电设备本体、用于承载电池包的托盘以及上述的托盘安装机构,所述托盘安装机构的固定部设置于所述换电设备本体上。In the third aspect, the present application provides a battery swapping device, which includes a battery swapping device body, a tray for carrying a battery pack, and the above-mentioned tray installation mechanism, the fixing part of the tray installation mechanism is set on the On the main body of the battery replacement device.
在本方案中,通过在换电设备上采用上述托盘安装机构,从而托盘安装机构能够带动托盘在一定浮动空间内微调平行于电池包拆装方向和垂直于电池包拆装方向的平面上的位置,提高托盘安装机构和托盘自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。In this solution, by adopting the above-mentioned tray installation mechanism on the power exchange equipment, the tray installation mechanism can drive the tray to fine-tune the position on the plane parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction in a certain floating space , Improve the adaptability of the tray installation mechanism and the tray, facilitate the alignment of the fasteners by the disassembly mechanism, improve the efficiency of loading and unloading the battery pack, and reduce component damage.
优选地,所述换电设备本体包括底盘与升降部,所述固定部设置在所述升降部上,所述升降部通过所述托盘安装机构带动所述托盘沿电池包拆装方向升起或下降。Preferably, the power exchange equipment body includes a chassis and a lifting part, the fixing part is arranged on the lifting part, and the lifting part drives the tray to lift up or down along the battery pack disassembly direction through the tray installation mechanism. decline.
在本方案中,升降部为托盘安装机构浮动的基准,升降部带动托盘安装机构升降的过程中,托盘安装机构使得托盘能够浮动,从而实现托盘自适应性。In this solution, the lifting part is the benchmark for the floating of the pallet installation mechanism. When the lifting part drives the pallet mounting mechanism up and down, the pallet mounting mechanism enables the pallet to float, thereby realizing the adaptability of the pallet.
优选地,所述托盘安装机构的数量为多个,多个所述托盘安装机构在所述托盘上均布;优选地,所述托盘安装机构的数量至少为四个,至少四个所述托盘安装机构在所述托盘上均布。Preferably, there are multiple tray installation mechanisms, and the plurality of tray installation mechanisms are uniformly distributed on the tray; preferably, the number of the tray installation mechanisms is at least four, and at least four tray installation mechanisms The mounting mechanisms are evenly distributed on the pallet.
在本方案中,托盘安装机构采用上述布置方式,能够保证托盘的浮动更加平稳,避免托盘在浮动过程中歪斜影响安装对准过程。In this solution, the pallet installation mechanism adopts the above arrangement, which can ensure that the floating of the pallet is more stable, and avoid the skew of the pallet during the floating process from affecting the installation and alignment process.
第四方面本申请提供了一种换电站,包括上述的换电设备。In a fourth aspect, the present application provides a power exchange station, including the above-mentioned power exchange equipment.
在本方案中,通过在换电站中采用上述换电设备,从而托盘安装机构能够带动托盘在一定浮动空间内微调在平行于电池包拆装方向上和垂直于电池包拆装方向上的位置,提高托盘安装机构和托盘自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。In this solution, by adopting the above-mentioned power exchange equipment in the power exchange station, the tray installation mechanism can drive the tray to fine-tune the position in a certain floating space parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction, Improve the adaptability of the tray installation mechanism and the tray, facilitate the alignment of the disassembly mechanism with the fasteners, improve the efficiency of loading and unloading the battery pack, and reduce component damage.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本申请各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain the preferred examples of the present application.
本申请的积极进步效果在于:The positive progress effect of this application is:
第一方面本申请通过设置第一弹性组件,安装部能够浮动连接于固定部,从而安装部能够带动托盘在一定浮动空间内微调在电池包拆装方向上的位置,提高托盘安装机构和托盘的自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率。另外,在电池包拆装方向上的浮动能够避免托盘上升过度导致托盘上的凸出部件与电动车辆产生刚性碰撞,延长托盘的使用寿命。相应地,对于包括该托盘安装机构的换电设备和换电站,具有提高托盘的自适应性,提高电池包的装卸效率,减少部件损坏的优点。In the first aspect, the application sets the first elastic component, and the installation part can be floatingly connected to the fixed part, so that the installation part can drive the tray to fine-tune the position in the direction of battery pack disassembly and assembly in a certain floating space, and improve the stability of the tray installation mechanism and the tray. Self-adaptive, it is convenient for disassembly and assembly mechanism to align fasteners, and improves the efficiency of loading and unloading of battery packs. In addition, the floating in the direction of disassembling and installing the battery pack can prevent the pallet from rising too much, resulting in a rigid collision between the protruding parts on the pallet and the electric vehicle, and prolong the service life of the pallet. Correspondingly, for the power exchange equipment and the power exchange station including the tray installation mechanism, it has the advantages of improving the adaptability of the tray, improving the loading and unloading efficiency of the battery pack, and reducing component damage.
第二方面本申请通过设置第一弹性组件,从而安装部能够带动托盘在一定浮动空间内微调在电池包拆装方向上的位置,便于拆装机构在电池包拆装方向上对准紧固件,提高电池包的装卸效率;另外,在电池包拆装方向上的浮动能够避免托盘上升过度导致托盘上的凸出部件与电动车辆产生刚性碰撞,延长托盘的使用寿命。通过设置第二弹性组件,安装部能够带动托盘在一定浮动空间内微调在垂直于电池包拆装方向的平面上的位置,便于拆装机构在垂直于电池包拆装方向的平面上浮动以对准紧固件。本方案的安装部在电池包拆装方向上以及垂直于电池包拆装方向的平面内均可浮动,提高了托盘安装机构和托盘的自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率。相应地,对于包含托盘安装机构的换电设备以及换电站,同样具有提高托盘的自适应性,提高电池包的装卸效率,减少部件损坏的优点。In the second aspect, the application sets up the first elastic component, so that the mounting part can drive the tray to fine-tune the position in the battery pack disassembly direction in a certain floating space, so that the disassembly mechanism can align the fasteners in the battery pack disassembly direction. , to improve the loading and unloading efficiency of the battery pack; in addition, the floating in the direction of battery pack disassembly can prevent the pallet from rising too much, resulting in a rigid collision between the protruding parts on the pallet and the electric vehicle, and prolong the service life of the pallet. By setting the second elastic component, the installation part can drive the tray to fine-tune the position on the plane perpendicular to the direction of battery pack disassembly in a certain floating space, so that the disassembly mechanism can float on the plane perpendicular to the direction of battery pack disassembly. quasi-fasteners. The installation part of this scheme can float in the direction of battery pack disassembly and assembly and in the plane perpendicular to the direction of battery pack disassembly and assembly, which improves the adaptability of the tray installation mechanism and tray, facilitates the alignment of the disassembly mechanism with fasteners, and improves The loading and unloading efficiency of the battery pack. Correspondingly, for the power exchange equipment and the power exchange station including the tray installation mechanism, it also has the advantages of improving the adaptability of the tray, improving the loading and unloading efficiency of the battery pack, and reducing component damage.
附图说明Description of drawings
图1为根据本申请实施例1的托盘安装机构的立体结构示意图。FIG. 1 is a schematic perspective view of a tray installation mechanism according to Embodiment 1 of the present application.
图2为根据本申请实施例1的托盘安装机构的装配图。Fig. 2 is an assembly diagram of the tray installation mechanism according to Embodiment 1 of the present application.
图3为根据本申请实施例1的托盘安装机构的立体剖面视图。Fig. 3 is a perspective sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
图4为根据本申请实施例1的托盘安装机构的又一立体剖面视图。Fig. 4 is another perspective sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
图5为根据本申请实施例1的托盘安装机构的剖面图。FIG. 5 is a cross-sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
图6为根据本申请实施例1的托盘安装机构的又一剖面图。FIG. 6 is another cross-sectional view of the tray installation mechanism according to Embodiment 1 of the present application.
图7为根据本申请实施例1和实施例2的换电设备的立体结构示意图。Fig. 7 is a schematic perspective view of the three-dimensional structure of the power exchange device according to Embodiment 1 and Embodiment 2 of the present application.
图8为根据本申请实施例1和实施例2的换电设备的又一立体结构示意图,其中,托盘未示出。Fig. 8 is another schematic perspective view of the power exchange equipment according to Embodiment 1 and Embodiment 2 of the present application, wherein the tray is not shown.
图9为根据本申请实施例2的托盘安装机构的装配图。FIG. 9 is an assembly diagram of the tray installation mechanism according to Embodiment 2 of the present application.
图10为根据本申请实施例2的托盘安装机构的立体剖面视图。Fig. 10 is a perspective sectional view of a tray installation mechanism according to Embodiment 2 of the present application.
图11为根据本申请实施例2的托盘安装机构的又一立体剖面视图。Fig. 11 is another perspective sectional view of the tray installation mechanism according to Embodiment 2 of the present application.
图12为根据本申请实施例2的托盘安装机构的剖面图。Fig. 12 is a cross-sectional view of a tray installation mechanism according to Embodiment 2 of the present application.
图13为根据本申请实施例2的托盘安装机构的又一剖面图。Fig. 13 is another cross-sectional view of the tray installation mechanism according to Embodiment 2 of the present application.
实施例1附图标记说明:Embodiment 1 Explanation of reference numerals:
托盘安装机构100;安装部10;安装座11;托盘安装端面111;延伸块112;第一装配孔113;第三装配孔114;第一连接件12;套筒本体121;套筒端盖122;第二装配孔123;导向部13;凹槽131;衬套14;第二连接件15;连接件本体151;第四装配孔1511;顶盖152;第五装配孔1521;固定部20;第一通孔21;壳体22;固定底座23;第一弹性组件30;竖向稳固件40;第二弹性组件50;第一弹性件51;第二弹性件52;第一垫板60;第二通孔61;第一滑动板70;换电设备200;换电设备本体201;底盘2011;升降部2012;托盘202The tray installation mechanism 100; the installation part 10; the installation base 11; the tray installation end surface 111; the extension block 112; the first assembly hole 113; the third assembly hole 114; The second assembly hole 123; the guide portion 13; the groove 131; the bushing 14; the second connector 15; the connector body 151; the fourth assembly hole 1511; the top cover 152; the fifth assembly hole 1521; The first through hole 21; the shell 22; the fixed base 23; the first elastic component 30; the vertical stabilizer 40; the second elastic component 50; the first elastic component 51; the second elastic component 52; the first pad 60; The second through hole 61; the first sliding plate 70; the power exchange device 200; the power exchange device body 201; the chassis 2011; the lifting part 2012; the tray 202
实施例2附图标记说明:Embodiment 2 Reference numeral explanation:
托盘安装机构100;安装部10;安装座11;托盘安装端面111;延伸块112;第一连接件12;套筒本体121;套筒端盖122;凹槽131;衬套14;第二连接件15;第一容置槽16;第二容置槽17;导向部18;固定部20;第一通孔21;壳体22;固定底座23;第二安装孔231;卡合部24;配合部25;第一安装孔26;第一弹性组件30;竖向稳固件40;第二弹性组件50;第一弹性件51;第二弹性件52;第一活动件53;顶丝54;第一垫板60;第二垫板61;第一滑动板70;第二滑动板71;第三弹性组件80;第二活动件81;换电设备200;换电设备本体201;底盘2011;升降部2012;托盘202 Tray mounting mechanism 100; mounting part 10; mounting seat 11; pallet mounting end surface 111; extension block 112; first connecting piece 12; sleeve body 121; sleeve end cap 122; groove 131; Part 15; first accommodating groove 16; second accommodating groove 17; guiding part 18; fixing part 20; first through hole 21; housing 22; The matching part 25; the first installation hole 26; the first elastic component 30; the vertical stabilizer 40; the second elastic component 50; the first elastic component 51; the second elastic component 52; the first movable component 53; The first backing plate 60; the second backing plate 61; the first sliding plate 70; the second sliding plate 71; the third elastic component 80; the second movable part 81; Lifting part 2012; tray 202
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本申请,但并不因此将本申请限制在所述的实施例范围之中。The present application will be further described below by means of examples, but the present application is not limited to the scope of the examples.
实施例1Example 1
本实施例揭示一种托盘安装机构100。如图1-8所示,该托盘安装机构100应用于换电站中,托盘202用于承载电池包。托盘安装机构100包括有安装部10、固定部20和第一弹性组件30,安装部 10用于安装托盘202,第一弹性组件30设置于安装部10与固定部20之间;第一弹性组件30沿第一方向发生弹性形变,以使安装部10相对于固定部20沿第一方向移动;其中,第一方向平行于电池包拆装方向。This embodiment discloses a tray installation mechanism 100 . As shown in FIGS. 1-8 , the tray installation mechanism 100 is applied in a power station, and the tray 202 is used to carry battery packs. The tray mounting mechanism 100 includes a mounting portion 10, a fixing portion 20 and a first elastic assembly 30, the mounting portion 10 is used to install the tray 202, the first elastic assembly 30 is arranged between the mounting portion 10 and the fixing portion 20; the first elastic assembly 30 is elastically deformed along the first direction, so that the mounting part 10 moves relative to the fixing part 20 along the first direction; wherein, the first direction is parallel to the battery pack disassembly direction.
通过设置第一弹性组件30,安装部10能够浮动连接于固定部20,从而安装部10能够带动托盘202在一定浮动空间内微调在电池包拆装方向上的位置,提高托盘安装机构100和托盘202的自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率。另外,在电池包拆装方向上的浮动能够避免托盘202上升过度导致托盘202上的凸出部件与电动车辆产生刚性碰撞,延长托盘202的使用寿命。By setting the first elastic component 30, the installation part 10 can be floatingly connected to the fixed part 20, so that the installation part 10 can drive the tray 202 to fine-tune the position in the battery pack disassembly direction in a certain floating space, and improve the tray installation mechanism 100 and the tray. The self-adaptive nature of 202 facilitates the alignment of fasteners by the disassembly mechanism and improves the efficiency of battery pack assembly and disassembly. In addition, the floating in the direction of battery pack disassembly can prevent the tray 202 from rising too much, causing the protruding parts on the tray 202 to collide with the electric vehicle, thereby prolonging the service life of the tray 202 .
需要说明的是,电池包拆装方向由电动汽车与电池包之间的紧固方式确定,在本实施方式中,电池包拆装方向为竖直方向,即第一方向为竖直方向。在其他可替代的实施方式中,电池包拆装方向也可以是其他方向,例如在水平面内延伸的方向或与水平面之间具有夹角的方向。It should be noted that the disassembly direction of the battery pack is determined by the fastening method between the electric vehicle and the battery pack. In this embodiment, the disassembly direction of the battery pack is the vertical direction, that is, the first direction is the vertical direction. In other alternative implementations, the battery pack disassembly direction may also be other directions, such as a direction extending within a horizontal plane or a direction having an included angle with the horizontal plane.
安装部10可包括安装座11和第一连接件12,安装座11用于安装托盘202,第一连接件12的一端连接于安装座11,第一连接件12的另一端连接于第一弹性组件30。安装座11通过第一连接件12连接于第一弹性组件30,这样设置增加了安装部10可与第一弹性组件30或其他部件连接的面积,例如,在有其他方向的浮动需求时,可使其他方向的弹性件直接连接在第一连接件12上,避免第一弹性组件30或其他部件干涉安装座11与托盘202的连接。The mounting part 10 may include a mounting base 11 and a first connecting piece 12. The mounting base 11 is used for mounting the tray 202. One end of the first connecting piece 12 is connected to the mounting base 11, and the other end of the first connecting piece 12 is connected to the first elastic Component 30. The mounting seat 11 is connected to the first elastic assembly 30 through the first connecting piece 12, which increases the area where the mounting part 10 can be connected to the first elastic assembly 30 or other components. For example, when there is a floating requirement in other directions, it can be The elastic members in other directions are directly connected to the first connecting member 12 to prevent the first elastic component 30 or other components from interfering with the connection between the mounting base 11 and the tray 202 .
安装座11包括上下连接的托盘安装端面111和延伸块112,托盘安装端面111上设置有第一装配孔113,安装座11与托盘202通过第一装配孔113螺纹连接。第一连接件12连接在延伸块112上。延伸块112的横截面积可设置为小于托盘安装端面111的横截面积,以减小整个托盘安装机构100的尺寸,减小成本。The mounting base 11 includes a tray mounting end surface 111 and an extension block 112 connected up and down. The tray mounting end surface 111 is provided with a first assembly hole 113 , and the mounting base 11 and the tray 202 are screwed together through the first assembly hole 113 . The first connecting piece 12 is connected to the extension block 112 . The cross-sectional area of the extension block 112 can be set to be smaller than the cross-sectional area of the tray installation end surface 111, so as to reduce the size of the entire tray installation mechanism 100 and reduce the cost.
第一连接件12包括套筒本体121和套筒端盖122,套筒端盖122设于套筒本体121的一侧,套筒本体121套设于部分第一弹性组件30;第一弹性组件30未发生弹性形变的情况下,固定部20与套筒本体121的下端面之间具有预设距离的间隙。其中,预设距离可以是根据实际的浮动量需求预先设定的距离。第一连接件12设置为套筒的形式,第一弹性组件30通过套筒端盖122连接于安装座11,在本实施例中,第一弹性组件30的一端直接抵接于套筒端盖122,以便于第一弹性组件30的安装和更换,在其他可选的实施方式中,也可以将第一弹性组件30通过胶粘或卡接等方式与套筒端盖122固定连接。套筒本体121便于与其他部件配合,例如,在套筒本体121外可以设置形状匹配的外壳,能够避免第一弹性组件30在浮动过程中产生歪斜,另外套筒本体121能够保护第一弹性组件30,避免受环境侵蚀,增长使用寿命。The first connector 12 includes a sleeve body 121 and a sleeve end cap 122, the sleeve end cap 122 is arranged on one side of the sleeve body 121, and the sleeve body 121 is sleeved on part of the first elastic assembly 30; the first elastic assembly In the case of no elastic deformation of 30 , there is a predetermined gap between the fixing portion 20 and the lower end surface of the sleeve body 121 . Wherein, the preset distance may be a preset distance according to the actual floating demand. The first connecting member 12 is set in the form of a sleeve, and the first elastic component 30 is connected to the mounting seat 11 through the sleeve end cap 122. In this embodiment, one end of the first elastic component 30 directly abuts against the sleeve end cap 122 , in order to facilitate the installation and replacement of the first elastic component 30 , in other optional embodiments, the first elastic component 30 may also be fixedly connected to the sleeve end cap 122 by means of gluing or clamping. The sleeve body 121 is convenient for cooperating with other components. For example, a shape-matching shell can be provided outside the sleeve body 121, which can prevent the first elastic component 30 from being skewed during the floating process. In addition, the sleeve body 121 can protect the first elastic component. 30. Avoid environmental erosion and increase service life.
套筒端盖122上设置有第二装配孔123,安装座11上设置有对应的第三装配孔114,安装座11与第一连接件12通过第二装配孔123和第三装配孔114螺纹连接。The sleeve end cap 122 is provided with a second assembly hole 123, and the mounting seat 11 is provided with a corresponding third assembly hole 114. The mounting seat 11 and the first connector 12 are threaded through the second assembly hole 123 and the third assembly hole 114. connect.
第一弹性组件30为弹簧,第一弹性组件30的两端分别抵接于套筒端盖122以及固定部20。在 本实施例中,采用弹簧作为第一弹性组件30,结构简单可靠,成本较低,在其他可选的实施方式中,也可以采用橡胶件等其他部件作为第一弹性组件30。The first elastic component 30 is a spring, and two ends of the first elastic component 30 abut against the sleeve end cap 122 and the fixing portion 20 respectively. In this embodiment, a spring is used as the first elastic component 30 , which has a simple and reliable structure and low cost. In other optional embodiments, other components such as rubber parts can also be used as the first elastic component 30 .
安装部10还包括导向部13,导向部13环绕第一连接件12的外侧设置;其中,导向部13的内壁面与套筒本体121的外壁面相匹配,以使套筒本体121相对于导向部13沿第一方向可移动。在套筒本体121外设置形状匹配的导向部13,使得套筒本体121沿导向部13移动,避免第一弹性组件30在浮动过程中套筒本体121的移动路径产生歪斜。The installation part 10 also includes a guide part 13, and the guide part 13 is arranged around the outer side of the first connector 12; wherein, the inner wall surface of the guide part 13 matches the outer wall surface of the sleeve body 121, so that the sleeve body 121 is relatively opposite to the guide part. 13 is movable along the first direction. A shape-matched guide portion 13 is provided outside the sleeve body 121 , so that the sleeve body 121 moves along the guide portion 13 and avoids skewing of the moving path of the sleeve body 121 during the floating process of the first elastic component 30 .
安装部10还包括衬套14,衬套14夹设于导向部13和第一连接件12之间。衬套14采用表面较为光滑的材质,例如具体可以采用聚四氟乙烯等高分子材料,衬套14的摩擦系数小于导向部13与第一连接件12,通过设置衬套14,能够减少导向部13和第一连接件12之间的磨擦,使第一连接件12在电池拆装方向上的移动更顺畅,延长使用寿命。具体地,导向部13的内壁上设置有向外凹进的凹槽131,用于容置衬套14,避免衬套14在浮动过程中脱落。The mounting part 10 further includes a bushing 14 interposed between the guiding part 13 and the first connecting part 12 . The bushing 14 is made of a material with a relatively smooth surface. For example, polymer materials such as polytetrafluoroethylene can be used. The coefficient of friction of the bushing 14 is smaller than that of the guide part 13 and the first connecting part 12. By setting the bushing 14, the guide part can be reduced. 13 and the friction between the first connecting member 12 makes the movement of the first connecting member 12 in the direction of battery disassembly and assembly more smooth and prolongs the service life. Specifically, an outwardly recessed groove 131 is provided on the inner wall of the guide portion 13 for accommodating the bushing 14 and preventing the bushing 14 from falling off during the floating process.
托盘安装机构100还包括竖向稳固件40,竖向稳固件40沿第一方向贯穿固定部20和第一弹性组件30到达安装部10;其中,竖向稳固件40连接于安装部10。竖向稳固件40用于将安装部10连接在固定部20上,避免在浮动过程中安装部10沿电池包拆装方向脱离固定部20。The tray installation mechanism 100 further includes a vertical stabilizer 40 , which passes through the fixing part 20 and the first elastic component 30 to reach the installation part 10 along the first direction; wherein the vertical stabilizer 40 is connected to the installation part 10 . The vertical stabilizer 40 is used to connect the mounting part 10 to the fixing part 20, so as to prevent the mounting part 10 from detaching from the fixing part 20 along the battery pack disassembly direction during the floating process.
竖向稳固件40为螺栓,固定部20设有第一通孔21,螺栓自第一通孔21穿过第一弹性组件30并螺纹连接于安装部10。竖向稳固件40采用螺栓的形式,结构简单,安装方便。第一通孔21与竖向稳固件40之间设置为具有一定的间隙,使得竖向稳固件40相对于固定部20有一定的活动余量。螺栓头设于固定部20的外部,螺栓的另一端与安装部10螺纹连接,从而在能够实现沿第一方向的浮动的基础上,避免安装部10脱离固定部20。The vertical stabilizer 40 is a bolt. The fixing portion 20 is provided with a first through hole 21 . The bolt passes through the first elastic component 30 through the first through hole 21 and is screwed to the installation portion 10 . The vertical stabilizer 40 is in the form of a bolt, which has a simple structure and is easy to install. There is a certain gap between the first through hole 21 and the vertical stabilizer 40 , so that the vertical stabilizer 40 has a certain movable margin relative to the fixing part 20 . The head of the bolt is disposed outside the fixing part 20 , and the other end of the bolt is screwed to the mounting part 10 , so as to prevent the mounting part 10 from detaching from the fixing part 20 on the basis of realizing the floating along the first direction.
在其他可替代的实施方式中,也可将竖向稳固件40连接于固定部20。具体地,将螺栓由上自下伸入安装部10、第一弹性组件30和固定部20中,螺栓头设于安装部10的外部且与安装部10保持一定的间隙,螺栓的另一端与固定部20螺纹连接,同样在避免安装部10脱离固定部20的基础上,能够实现安装部10沿第一方向的浮动。In other alternative embodiments, the vertical stabilizer 40 may also be connected to the fixing portion 20 . Specifically, the bolts are inserted into the installation part 10, the first elastic assembly 30 and the fixing part 20 from top to bottom, the bolt head is arranged on the outside of the installation part 10 and maintains a certain gap with the installation part 10, and the other end of the bolt is in contact with the installation part 10. The fixing part 20 is screwed, and on the basis of preventing the installation part 10 from detaching from the fixing part 20, the installation part 10 can be floated along the first direction.
固定部20包括壳体22和固定底座23,固定底座23沿第一方向设于安装部10的下方,壳体22设于固定底座23的上方并环设于安装部10的外部;托盘安装机构100还包括第二弹性组件50,第二弹性组件50设于安装部10和壳体22之间,第二弹性组件50沿垂直于第一方向发生弹性形变,以使安装部10相对于固定部20沿垂直于电池包拆装方向移动。The fixed part 20 includes a housing 22 and a fixed base 23, the fixed base 23 is arranged below the installation part 10 along the first direction, the housing 22 is arranged above the fixed base 23 and is arranged around the outside of the installation part 10; the tray installation mechanism 100 also includes a second elastic component 50, the second elastic component 50 is disposed between the mounting part 10 and the housing 22, and the second elastic component 50 is elastically deformed in a direction perpendicular to the first direction so that the mounting part 10 is relatively 20 move along the direction perpendicular to the battery pack disassembly.
固定底座23一方面用于将固定部20固定在换电设备200上,另一方面用于连接第一弹性组件30以实现沿第一方向的浮动。通过设置第二弹性组件50,安装部10能够沿垂直于第一方向相对于壳体22浮动,从而安装部10能够带动托盘202在一定浮动空间内微调垂直于第一方向的平面上的位置,从而提高托盘安装机构100和托盘202的自适应性。On the one hand, the fixing base 23 is used to fix the fixing part 20 on the power exchange device 200 , and on the other hand, it is used to connect the first elastic component 30 to realize floating along the first direction. By setting the second elastic component 50, the installation part 10 can float relative to the housing 22 along the direction perpendicular to the first direction, so that the installation part 10 can drive the tray 202 to fine-tune the position on the plane perpendicular to the first direction in a certain floating space, Therefore, the adaptability of the tray installation mechanism 100 and the tray 202 is improved.
需要说明的是,在本实施方式中,固定部20包括设置在安装部10外侧的壳体22以实现对于第二弹性组件50的固定,在其他可替代的实施方式中,也可使固定部20包括固定内壳,安装部10环设于固定内壳的外部,第二弹性组件50设于固定内壳和安装部10之间,同样能够实现对于第二弹性组件50的固定。It should be noted that, in this embodiment, the fixing part 20 includes a housing 22 arranged outside the mounting part 10 to realize the fixing of the second elastic component 50. In other alternative embodiments, the fixing part can also be made 20 includes a fixed inner shell, the mounting part 10 is arranged around the outside of the fixed inner shell, and the second elastic component 50 is arranged between the fixed inner shell and the mounting part 10, and the second elastic component 50 can also be fixed.
第二弹性组件50可包括沿第二方向设置的第一弹性件51以及沿第三方向设置的第二弹性件52;第二方向垂直于第三方向。第一弹性件51和第二弹性件52互相垂直设置,优化了第二弹性组件50在托盘安装机构100上的设置位置,便于实现安装部10在整个水平面内各个方向的自适应调整。第一弹性件51与第二弹性件52为弹簧,第一弹性件51与第二弹性件52均为一端与壳体22连接,另一端与安装部10连接。具体地,第一弹性件51和第二弹性件52的个数均为两个,两个第一弹性件51相对设置,两个第二弹性件52相对设置。The second elastic component 50 may include a first elastic member 51 arranged along a second direction and a second elastic member 52 arranged along a third direction; the second direction is perpendicular to the third direction. The first elastic member 51 and the second elastic member 52 are arranged perpendicular to each other, which optimizes the installation position of the second elastic assembly 50 on the tray installation mechanism 100 and facilitates self-adaptive adjustment of the installation part 10 in all directions in the entire horizontal plane. The first elastic member 51 and the second elastic member 52 are springs, one end of the first elastic member 51 and the second elastic member 52 are connected to the housing 22 , and the other end is connected to the installation part 10 . Specifically, there are two first elastic members 51 and two second elastic members 52 , the two first elastic members 51 are arranged oppositely, and the two second elastic members 52 are arranged oppositely.
托盘安装机构100还可包括第二连接件15,第二连接件15夹设于第一连接件12和壳体22之间,第二连接件15的内壁面与第一连接件12的外壁面相匹配,第二弹性组件50压设在第二连接件15和壳体22之间。如果第一连接件12直接与第二弹性组件50连接,竖直方向上的浮动可能会导致第二弹性组件50与第一连接件12之间的连接不稳定,同时也会导致第一连接件12在竖直方向上的移动受阻。在本实施方式中,通过设置第二连接件15,第二弹性组件50可直接设置在第二连接件15上,从而不干涉第一连接件12,使其能够根据需要沿竖直方向浮动。The tray installation mechanism 100 may also include a second connecting piece 15, which is sandwiched between the first connecting piece 12 and the housing 22, and the inner wall surface of the second connecting piece 15 is in contact with the outer wall surface of the first connecting piece 12. Matching, the second elastic component 50 is pressed between the second connecting member 15 and the housing 22 . If the first connecting member 12 is directly connected to the second elastic component 50, the floating in the vertical direction may cause the connection between the second elastic component 50 and the first connecting member 12 to be unstable, and also cause the first connecting member 12 Movement in the vertical direction is blocked. In this embodiment, by providing the second connecting piece 15, the second elastic component 50 can be directly arranged on the second connecting piece 15, so as not to interfere with the first connecting piece 12, so that it can float vertically as required.
第二连接件15包括连接件本体151和顶盖152,顶盖152设于连接件本体151的上方,连接件本体151的顶面上设置有第四装配孔1511,顶盖152上设置有第五装配孔1521,顶盖152和连接件本体151之间通过螺栓连接。The second connecting piece 15 includes a connecting piece body 151 and a top cover 152, the top cover 152 is arranged on the top of the connecting piece body 151, the top surface of the connecting piece body 151 is provided with a fourth assembly hole 1511, and the top cover 152 is provided with a first Five assembly holes 1521, the top cover 152 and the connector body 151 are connected by bolts.
需要说明的是,在本实施方式中,第二连接件15即为上述的导向部13,二者为同一部件。在其他可替代的实施方式中,也可将第二连接件15和导向部13设置为两个不同的部件,并将第二连接件15设置在导向部13的外侧。It should be noted that, in this embodiment, the second connecting member 15 is the aforementioned guide portion 13 , and both are the same component. In other alternative embodiments, the second connecting piece 15 and the guiding portion 13 may also be set as two different components, and the second connecting piece 15 is set outside the guiding portion 13 .
托盘安装机构100还包括第一垫板60,第一垫板60设置于第一弹性组件30与固定底座23之间,第一垫板60的上表面与第一弹性组件30相配合,下表面与固定底座23相接触。第一垫板60采用表面较为光滑的材质,第一垫板60的摩擦系数小于第一弹性组件30与固定底座23,用于减少第一弹性组件30与固定底座23之间的沿垂直于电池包拆装方向的摩擦力,使第一弹性组件30在垂直于电池拆装方向上的移动更顺畅,延长使用寿命。固定底座23还包括第一滑动板70,第一滑动板70嵌设于固定底座23朝向安装部10的表面与第一垫板60相对应的位置。第一滑动板70与第一垫板60相配合,可以进一步减少第一弹性组件30与固定底座23之间的摩擦力。The tray installation mechanism 100 also includes a first backing plate 60, the first backing plate 60 is arranged between the first elastic assembly 30 and the fixed base 23, the upper surface of the first backing plate 60 matches the first elastic assembly 30, and the lower surface Contact with the fixed base 23. The first backing plate 60 adopts a material with a relatively smooth surface. The coefficient of friction of the first backing plate 60 is smaller than that of the first elastic component 30 and the fixed base 23, and is used to reduce the friction between the first elastic component 30 and the fixed base 23, which is perpendicular to the battery. The frictional force in the packing and disassembling direction makes the first elastic component 30 move more smoothly in the direction perpendicular to the battery disassembling and assembling, prolonging the service life. The fixed base 23 further includes a first sliding plate 70 , and the first sliding plate 70 is embedded in a position corresponding to the first backing plate 60 on the surface of the fixed base 23 facing the mounting portion 10 . The first sliding plate 70 cooperates with the first backing plate 60 to further reduce the frictional force between the first elastic component 30 and the fixed base 23 .
在本实施方式中,第一垫板60和第一滑动板70还设置在固定底座23的下方,具体地,固定底座23上方的第一垫板60和第一滑动板70与固定底座23上方的第一垫板60和第一滑动板70对称设 置。第一垫板60和第一滑动板70上设置有第二通孔61以供竖向稳固件40伸入。第一垫板60和第一滑动板70中的一个为高分子材料,或二者均为高分子材料,例如聚四氟乙烯。In this embodiment, the first backing plate 60 and the first sliding plate 70 are also arranged below the fixed base 23, specifically, the first backing plate 60 and the first sliding plate 70 above the fixed base 23 are connected to the upper side of the fixed base 23. The first backing plate 60 and the first sliding plate 70 are arranged symmetrically. The first backing plate 60 and the first sliding plate 70 are provided with a second through hole 61 for the vertical stabilizing member 40 to enter. One of the first backing plate 60 and the first sliding plate 70 is a polymer material, or both are polymer materials, such as polytetrafluoroethylene.
本实施例还揭示一种换电设备200。如图7-8所示,换电设备200包括换电设备本体201、用于承载电池包的托盘202以及如上的托盘安装机构100,托盘安装机构100的固定部20设置于换电设备本体201上。This embodiment also discloses a battery swapping device 200 . As shown in Figures 7-8, the battery swapping device 200 includes a battery swapping device body 201, a tray 202 for carrying the battery pack, and the tray installation mechanism 100 as above, and the fixing part 20 of the tray installation mechanism 100 is set on the battery swapping device body 201 superior.
通过在换电设备200上采用上述托盘安装机构100,从而托盘安装机构100能够带动托盘202在一定浮动空间内微调在电池包拆装方向上的位置,提高托盘安装机构100和托盘202的自适应性,便于拆装机构对准紧固件,防止损坏电池包或紧固件,提高电池包的装卸效率,减少部件损坏。By using the above-mentioned tray installation mechanism 100 on the power exchange equipment 200, the tray installation mechanism 100 can drive the tray 202 to fine-tune the position in the direction of battery pack disassembly and assembly in a certain floating space, and improve the self-adaptation of the tray installation mechanism 100 and the tray 202 It is easy to align the fasteners with the disassembly mechanism, prevent damage to the battery pack or fasteners, improve the loading and unloading efficiency of the battery pack, and reduce component damage.
在一个优选的实施例中,托盘安装机构100的数量至少为四个,至少四个托盘安装机构100在托盘202上均布。托盘安装机构100采用上述布置方式,能够保证托盘202的浮动更加平稳,避免托盘202在浮动过程中歪斜影响安装对准过程。In a preferred embodiment, the number of tray installation mechanisms 100 is at least four, and at least four tray installation mechanisms 100 are evenly distributed on the tray 202 . The tray installation mechanism 100 adopts the above-mentioned arrangement, which can ensure that the tray 202 floats more stably, and prevents the tray 202 from skewing during the float process from affecting the installation and alignment process.
换电设备本体201包括底盘2011与升降部2012,固定部20设置在升降部2012上,升降部2012通过托盘安装机构100带动托盘202沿电池包拆装方向升起或下降。The power swapping device body 201 includes a chassis 2011 and a lifting part 2012. The fixing part 20 is arranged on the lifting part 2012. The lifting part 2012 drives the tray 202 to rise or fall along the direction of battery pack disassembly through the tray installation mechanism 100.
本实施例还揭示一种换电站,包括如上的换电设备200。This embodiment also discloses a power exchange station, including the above power exchange equipment 200 .
通过在换电站中采用上述换电设备200,从而托盘安装机构100能够带动托盘202在一定浮动空间内微调在电池包拆装方向上的位置,提高托盘安装机构100和托盘202自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。By adopting the above-mentioned power exchange equipment 200 in the power exchange station, the tray installation mechanism 100 can drive the tray 202 to fine-tune the position in the battery pack disassembly direction in a certain floating space, and improve the adaptability of the tray installation mechanism 100 and the tray 202, which is convenient. The dismounting mechanism is aligned with the fasteners to improve the efficiency of battery pack loading and unloading and reduce component damage.
实施例2Example 2
本实施例揭示一种托盘安装机构100。如图1、图9-图13所示,该托盘安装机构100应用于换电站中,托盘202用于承载电池包,托盘安装机构100包括有安装部10、固定部20、第一弹性组件30和第二弹性组件50,安装部10用于安装托盘202,第一弹性组件30和第二弹性组件50均设置在安装部10与固定部20之间,第一弹性组件30发生弹性形变,以使安装部10相对于固定部20沿平行于电池包拆装方向移动;第二弹性组件50发生弹性形变,以使安装部10相对于固定部20沿垂直于电池包拆装方向移动。This embodiment discloses a tray installation mechanism 100 . As shown in Fig. 1, Fig. 9- Fig. 13, the tray installation mechanism 100 is applied in the power station, the tray 202 is used to carry the battery pack, and the tray installation mechanism 100 includes a mounting part 10, a fixing part 20, and a first elastic component 30 and the second elastic component 50, the mounting part 10 is used to install the tray 202, the first elastic component 30 and the second elastic component 50 are both arranged between the mounting part 10 and the fixing part 20, and the first elastic component 30 undergoes elastic deformation to The mounting part 10 is moved relative to the fixing part 20 parallel to the battery pack dismounting direction; the second elastic component 50 is elastically deformed so that the mounting part 10 is moved relative to the fixing part 20 perpendicular to the battery pack dismounting direction.
通过设置第一弹性组件30,从而安装部10能够带动托盘202在一定浮动空间内微调在电池包拆装方向上的位置,便于拆装机构在电池包拆装方向上对准紧固件,提高电池包的装卸效率;另外,在电池包拆装方向上的浮动能够避免托盘202上升过度导致托盘202上的凸出部件与电动车辆产生刚性碰撞,延长托盘202的使用寿命。通过设置第二弹性组件50,安装部10能够带动托盘202在一定浮动空间内微调在垂直于电池包拆装方向的平面上的位置,便于拆装机构在垂直于电池包拆装方向的平面上浮动以对准紧固件。By setting the first elastic component 30, the mounting part 10 can drive the tray 202 to fine-tune the position in the battery pack disassembly direction in a certain floating space, so that the disassembly mechanism can align the fasteners in the battery pack disassembly direction, and improve The loading and unloading efficiency of the battery pack; in addition, the floating in the battery pack dismounting direction can prevent the tray 202 from rising too much, resulting in a rigid collision between the protruding parts on the tray 202 and the electric vehicle, and prolong the service life of the tray 202. By setting the second elastic component 50, the mounting part 10 can drive the tray 202 to fine-tune the position on the plane perpendicular to the direction of disassembling the battery pack in a certain floating space, so that the dismounting mechanism can move on the plane perpendicular to the direction of disassembling the battery pack. Float to align fasteners.
本方案的安装部10在电池包拆装方向上以及垂直于电池包拆装方向的平面内均可浮动,提高了 托盘安装机构100和托盘202的自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。The installation part 10 of this solution can float in the direction of battery pack disassembly and assembly and in the plane perpendicular to the direction of battery pack disassembly and assembly, which improves the adaptability of the tray installation mechanism 100 and tray 202, and facilitates the alignment and fastening of the disassembly and assembly mechanism components, improve the loading and unloading efficiency of battery packs, and reduce component damage.
需要说明的是,电池包拆装方向由电动汽车与电池包之间的紧固方式确定,在本实施方式中,电池包拆装方向为竖直方向,即第一弹性组件30能够带动安装部10在竖直方向上浮动,即第二弹性组件50能够带动安装部10在水平面内浮动。在其他可替代的实施方式中,电池包拆装方向也可以是其他方向,例如在水平面内延伸的方向或与水平面之间具有夹角的方向。It should be noted that the direction of disassembly and assembly of the battery pack is determined by the fastening method between the electric vehicle and the battery pack. In this embodiment, the direction of disassembly and assembly of the battery pack is the vertical direction, that is, the first elastic component 30 can drive the installation part 10 floats in the vertical direction, that is, the second elastic component 50 can drive the installation part 10 to float in the horizontal plane. In other alternative implementations, the battery pack disassembly direction may also be other directions, such as a direction extending within a horizontal plane or a direction having an included angle with the horizontal plane.
安装部10可包括互相连接的安装座11和连接组件,安装座11用于安装托盘202,连接组件连接于第一弹性组件30和第二弹性组件50。第一弹性组件30和第二弹性组件50可通过连接在连接组件上作用于安装座11,避免干涉安装座11与托盘202的连接。The mounting part 10 may include a mounting base 11 connected to each other and a connecting component, the mounting base 11 is used for mounting the tray 202 , and the connecting component is connected to the first elastic component 30 and the second elastic component 50 . The first elastic component 30 and the second elastic component 50 can act on the mounting base 11 by being connected to the connecting component, so as to avoid interfering with the connection between the mounting base 11 and the tray 202 .
连接组件可包括第一连接件12和第二连接件15,固定部20包括壳体22和固定底座23;第一连接件12、第二连接件15和壳体22由内向外依次套设,固定底座23沿平行于电池包拆装方向设于第一连接件12的下方,第一连接件12连接于第一弹性组件30,第二连接件15连接于第二弹性组件50。The connecting assembly may include a first connecting part 12 and a second connecting part 15, and the fixing part 20 includes a housing 22 and a fixing base 23; the first connecting part 12, the second connecting part 15 and the housing 22 are sequentially sleeved from inside to outside, The fixing base 23 is disposed below the first connecting member 12 parallel to the direction of disassembling the battery pack. The first connecting member 12 is connected to the first elastic component 30 , and the second connecting member 15 is connected to the second elastic component 50 .
第一弹性组件30设置在第一连接件12和固定底座23之间,第一弹性组件30相对于固定底座23伸缩以带动第一连接件12沿电池包拆装方向浮动,第二弹性组件50设置在第二连接件15与壳体22之间,第二弹性组件50相对于壳体22伸缩以带动第二连接件15沿垂直于电池包拆装方向浮动。第一连接件12和第二连接件15采用相互套设的形式,一方面第二连接件15能够将沿垂直于电池包拆装方向浮动传递给第一连接件12,从而仅需将第一连接件12连接于安装座11,即可同时实现平行于电池包拆装方向和垂直于电池包拆装方向上的浮动,减少安装座11上连接的部件,简化了整体结构;另一方面,第二连接件15设于第一连接件12的外侧,能够避免第一连接件12在浮动过程中产生歪斜,保持浮动过程中托盘202的稳定性。壳体22套设在第二连接件15的外部,固定部20和浮动安装部10之间可设置第二弹性组件50的空间较多,沿整个周向均可布置第二弹性组件50,有利于增加在垂直于电池包拆装方向的平面上可浮动的方向,进一步提高托盘安装机构100和托盘202的自适应性。The first elastic component 30 is arranged between the first connecting member 12 and the fixed base 23. The first elastic component 30 expands and contracts relative to the fixed base 23 to drive the first connecting member 12 to float along the battery pack disassembly direction. The second elastic component 50 Arranged between the second connecting member 15 and the housing 22 , the second elastic component 50 expands and contracts relative to the housing 22 to drive the second connecting member 15 to float along a direction perpendicular to the direction of disassembly of the battery pack. The first connecting piece 12 and the second connecting piece 15 adopt the form of mutual nesting. On the one hand, the second connecting piece 15 can transfer the floating to the first connecting piece 12 along the direction perpendicular to the disassembly and assembly of the battery pack, so that only the first The connector 12 is connected to the mounting base 11, which can simultaneously realize floating parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction, reducing the parts connected to the mounting base 11, and simplifying the overall structure; on the other hand, The second connecting part 15 is arranged on the outside of the first connecting part 12, which can prevent the first connecting part 12 from being skewed during the floating process and maintain the stability of the tray 202 during the floating process. The housing 22 is sleeved on the outside of the second connecting piece 15, and there is more space for the second elastic assembly 50 to be arranged between the fixed part 20 and the floating installation part 10, and the second elastic assembly 50 can be arranged along the entire circumference, which is beneficial to increase The adaptability of the tray installation mechanism 100 and the tray 202 is further improved in a direction that can be floated on a plane perpendicular to the battery pack disassembly direction.
固定底座23沿电池包拆装方向设于安装部10的下方,设置在下方的固定底座23用于将固定部20固定在换电设备200上,相比于环状的壳体22,固定底座23与换电设备本体201之间的接触面积更广,更容易方便地实现与换电设备本体201的连接。The fixed base 23 is arranged below the installation part 10 along the direction of battery pack disassembly and assembly. The fixed base 23 arranged below is used to fix the fixed part 20 on the power exchange device 200. Compared with the ring-shaped casing 22, the fixed base The contact area between 23 and the battery swapping device body 201 is wider, making it easier and more convenient to realize the connection with the battery swapping device body 201 .
需要说明的是,在本实施方式中,第一连接件12、第二连接件15和壳体22的套设顺序为由内向外依次套设。在其他可替代的实施方式中,也可采用其他的套设方式,套设的顺序可自由组合。例如,将壳体22设置在中心,外侧由内向外依次套设第二连接件15和第一连接件12,这样设置第二连接件15仍可相对于壳体22带动第一连接件12水平浮动。It should be noted that, in this embodiment, the first connecting member 12 , the second connecting member 15 and the casing 22 are nested in sequence from inside to outside. In other alternative implementation manners, other nesting methods may also be used, and the order of nesting may be freely combined. For example, the casing 22 is arranged at the center, and the second connecting piece 15 and the first connecting piece 12 are sheathed on the outside in turn from the inside to the outside, so that the setting of the second connecting piece 15 can still drive the first connecting piece 12 horizontally relative to the casing 22 float.
安装座11可包括上下连接的托盘202安装端面111和延伸块112,第一连接件12连接在延伸块 112上。延伸块112的横截面积可设置为小于托盘202安装端面111的横截面积,以减小整个托盘安装机构100的尺寸,减小成本。The mounting base 11 may include a tray 202 connected up and down to a mounting end surface 111 and an extension block 112 , and the first connecting piece 12 is connected to the extension block 112 . The cross-sectional area of the extension block 112 can be set to be smaller than the cross-sectional area of the mounting end surface 111 of the tray 202, so as to reduce the size of the entire tray mounting mechanism 100 and reduce the cost.
第一连接件12可包括套筒本体121和套筒端盖122,套筒端盖122设于套筒本体121的一侧,套筒本体121套设于部分第一弹性组件30;第一弹性组件30未发生弹性形变的情况下,固定底座23的上端面与套筒本体121的下端面之间具有第一预设距离的间隙。The first connector 12 may include a sleeve body 121 and a sleeve end cover 122, the sleeve end cover 122 is arranged on one side of the sleeve body 121, and the sleeve body 121 is sleeved on part of the first elastic component 30; the first elastic When the component 30 is not elastically deformed, there is a gap of a first preset distance between the upper end surface of the fixing base 23 and the lower end surface of the sleeve body 121 .
套筒端盖122用于连接于安装座11,套筒本体121能够保护第一弹性组件30,避免受环境侵蚀,增长使用寿命。第一预设距离的间隙用于供第一弹性组件30伸缩,以提供安装部10沿平行于电池包拆装方向移动的空间,并限制安装部10在平行于电池包拆装方向上的浮动行程。其中,第一预设距离可以是根据安装部10在平行于电池包拆装方向上实际的浮动量需求预先设定的距离。The sleeve end cover 122 is used to connect to the mounting base 11 , and the sleeve body 121 can protect the first elastic component 30 from environmental erosion and prolong the service life. The gap of the first preset distance is used for the expansion and contraction of the first elastic component 30, so as to provide a space for the installation part 10 to move parallel to the direction of disassembly and assembly of the battery pack, and to limit the floating of the installation part 10 in the direction parallel to the direction of disassembly and assembly of the battery pack. journey. Wherein, the first preset distance may be a preset distance according to the actual floating requirement of the installation part 10 in a direction parallel to the battery pack disassembly direction.
第二弹性组件50未发生弹性形变的情况下,第二连接件15的外壁面与壳体22的内壁面之间具有第二预设距离的间隙。第二预设距离的间隙用于供第二弹性组件50伸缩,以提供安装部10沿垂直于电池包拆装方向移动的空间,并限制安装部10在垂直于电池包拆装方向上的浮动行程。其中,第一预设距离可以是根据安装部10在垂直于电池包拆装方向上实际的浮动量需求预先设定的距离。When the second elastic component 50 is not elastically deformed, there is a gap of a second preset distance between the outer wall surface of the second connecting member 15 and the inner wall surface of the housing 22 . The gap of the second preset distance is used for the expansion and contraction of the second elastic component 50, so as to provide a space for the installation part 10 to move along the direction perpendicular to the direction of disassembly of the battery pack, and to limit the floating of the installation part 10 in the direction perpendicular to the direction of disassembly of the battery pack. journey. Wherein, the first preset distance may be a preset distance according to the actual floating requirement of the installation part 10 in a direction perpendicular to the battery pack disassembly direction.
壳体22的内壁面可设置有卡合部24,第二连接件15的外壁面设置有配合部25,卡合部24和配合部25在垂直于电池包拆装方向上相滑动匹配。通过上述设置,第二连接件15能够卡设在壳体22上,一方面,便于第二连接件15在安装时的定位,另一方面对第二连接件15起到限位作用,使得第二连接件15仅能够相对于壳体22产生垂直于电池包拆装方向上的位移,防止在浮动过程中,第二连接件15相对于壳体22产生过多竖向的窜动而脱离固定部20。An engaging portion 24 may be provided on the inner wall of the housing 22 , and a matching portion 25 may be provided on the outer wall of the second connector 15 . The engaging portion 24 and the engaging portion 25 are slidably matched perpendicular to the battery pack disassembly direction. Through the above arrangement, the second connecting piece 15 can be clamped on the housing 22. On the one hand, it facilitates the positioning of the second connecting piece 15 during installation; The second connecting piece 15 can only produce a displacement perpendicular to the direction of disassembling the battery pack relative to the housing 22, preventing the second connecting piece 15 from causing too much vertical movement relative to the housing 22 during the floating process and detaching from the fixing. Section 20.
可通过第二连接件15的外壁面径向向内凹陷形成配合部25,壳体22的内壁面径向向内凸出形成卡合部24。在可替代的实施方式中,也可使第二连接件15的外壁面径向向外凸出形成配合部25,壳体22的内壁面径向向内凹陷形成卡合部24,只要能够使二者互相配合即可。The matching portion 25 can be formed by radially inwardly recessing the outer wall surface of the second connecting member 15 , and the radially inwardly protruding inner wall surface of the housing 22 can form the engaging portion 24 . In an alternative embodiment, the outer wall surface of the second connecting member 15 can also protrude radially outward to form the matching portion 25, and the inner wall surface of the housing 22 can be recessed radially inward to form the engaging portion 24, as long as it can be The two can cooperate with each other.
安装部10还包括导向部18,导向部18沿电池拆装方向设于第二连接件15的上方,导向部18环绕第一连接件12的外侧设置;其中,导向部18的内壁面与第一连接件12的外壁面相匹配,以使第一连接件12相对于导向部18沿电池拆装方向可移动。一方面,在第一连接件12的外侧设置形状匹配的导向部18,对于第一连接件12的浮动具有导向和限位的作用,使得第一连接件12能够沿导向部18移动,避免第一弹性组件30在浮动过程中第一连接件12的移动路径产生歪斜。另一方面,导向部18设置在第二连接件15的上方,避免影响第二连接件15的浮动。The installation part 10 also includes a guide part 18, the guide part 18 is arranged on the top of the second connector 15 along the battery dismounting direction, and the guide part 18 is arranged around the outside of the first connector 12; wherein, the inner wall surface of the guide part 18 and the second The outer wall surface of a connecting piece 12 is matched so that the first connecting piece 12 can move relative to the guide portion 18 along the battery dismounting direction. On the one hand, a shape-matched guide part 18 is provided on the outside of the first connecting part 12, which has the function of guiding and limiting the floating of the first connecting part 12, so that the first connecting part 12 can move along the guiding part 18, avoiding the second The moving path of the first connecting member 12 is skewed during the floating process of an elastic component 30 . On the other hand, the guide portion 18 is disposed above the second connecting member 15 to avoid affecting the floating of the second connecting member 15 .
导向部18的外边缘在径向上超出第二连接件15,从而导向部18与第二连接件15之间形成上述配合部25。在本方案中,导向部18与第二连接件15为分开的两个部件,在其他可替代的实施方式中,也可以使导向部18与第二连接件15一体成型。The outer edge of the guide part 18 protrudes beyond the second connecting part 15 in the radial direction, so that the above-mentioned matching part 25 is formed between the guiding part 18 and the second connecting part 15 . In this solution, the guide part 18 and the second connecting part 15 are two separate parts. In other alternative embodiments, the guide part 18 and the second connecting part 15 can also be integrally formed.
托盘安装机构100还包括衬套14,衬套14夹设于第一连接件12和第二连接件15之间。衬套14 能够减少第一连接件12和第二连接件15之间摩擦导致的磨擦,使第一连接件12在电池拆装方向上的移动更顺畅,提高使用寿命。衬套14可采用聚四氟乙烯等高分子材质。具体地,第二连接件15的内壁上设置有向外凹进的凹槽131,用于容置衬套14,导向部18的内壁面径向上超出第二连接件15的内壁面,在竖向上对衬套14限位,避免衬套14在浮动过程中脱落。The tray installation mechanism 100 further includes a bushing 14 interposed between the first connecting piece 12 and the second connecting piece 15 . The bushing 14 can reduce the friction caused by the friction between the first connecting part 12 and the second connecting part 15, so that the movement of the first connecting part 12 in the battery dismounting direction is smoother, and the service life is improved. The bushing 14 can adopt polymer materials such as polytetrafluoroethylene. Specifically, an outwardly recessed groove 131 is provided on the inner wall of the second connecting member 15 for accommodating the bushing 14, and the inner wall surface of the guide portion 18 exceeds the inner wall surface of the second connecting member 15 in the vertical direction. Limit the bushing 14 upward to prevent the bushing 14 from falling off during the floating process.
托盘安装机构100还可包括第一活动件53,其中,第一活动件53与第二连接件15的外壁面活动连接,第二弹性组件50的一端与第一活动件53连接,另一端与第二连接件15或壳体22连接;或者,第一活动件53与壳体22的内壁面活动连接,第二弹性组件50的一端与第一活动件53连接,另一端与第二连接件15连接。通过设置第一活动件53,第二弹性组件50能够随第一活动件53相对于安装部10移动,从而即使在该平面内托盘202移动的方向与第二弹性组件50的设置方向不一致,通过第一活动件53的移动,一定量的浮动也能实现,提高托盘安装机构100的自适应性。The tray mounting mechanism 100 can also include a first movable part 53, wherein the first movable part 53 is movably connected with the outer wall of the second connecting part 15, and one end of the second elastic component 50 is connected with the first movable part 53, and the other end is connected with the first movable part 53. The second connecting member 15 or the housing 22 is connected; or, the first movable member 53 is movably connected with the inner wall of the housing 22, and one end of the second elastic component 50 is connected with the first movable member 53, and the other end is connected with the second connecting member 15 connections. By setting the first movable part 53, the second elastic component 50 can move relative to the mounting part 10 along with the first movable part 53, so that even if the direction in which the tray 202 moves in the plane is not consistent with the direction in which the second elastic component 50 is set, through The movement of the first movable member 53 can also achieve a certain amount of floating, which improves the adaptability of the tray installation mechanism 100 .
第二连接件15的外壁面上沿周向设置有第一容置槽16,第一活动件53与第一容置槽16相配合且在第一容置槽16内可移动。通过设置周向延伸的第一容置槽16,使得在浮动过程中,第二连接件15能够沿周向移动或旋转,从而提高托盘安装机构100的自适应性。The outer wall surface of the second connecting member 15 is provided with a first accommodating groove 16 along the circumferential direction, and the first movable member 53 cooperates with the first accommodating groove 16 and is movable in the first accommodating groove 16 . By providing the first accommodating groove 16 extending in the circumferential direction, the second connecting member 15 can move or rotate in the circumferential direction during the floating process, thereby improving the adaptability of the tray installation mechanism 100 .
第一活动件53为滚珠,滚珠在第一容置槽16内可滚动。第一活动件53设置为滚珠的形式,一方面,第二弹性组件50能够接受来自垂直于电池包拆装方向的平面内各个方向的力,使得托盘202沿在该平面内各个方向的移动均可实现自适应,另一方面,便于实现第二连接件15沿周向的移动或旋转,提高托盘安装机构100的自适应性。The first movable member 53 is a ball, and the ball can roll in the first receiving groove 16 . The first movable member 53 is set in the form of a ball. On the one hand, the second elastic component 50 can accept forces from all directions in a plane perpendicular to the battery pack disassembly direction, so that the tray 202 can move evenly in all directions in the plane. Self-adaptation can be realized. On the other hand, it is convenient to realize the movement or rotation of the second connecting member 15 along the circumferential direction, so as to improve the self-adaptability of the tray installation mechanism 100 .
壳体22的内壁面上设置有第一安装孔26,第二弹性组件50部分嵌设于第一安装孔26内;壳体22上开设有螺纹孔,螺纹孔内设置有顶丝54,螺纹孔与顶丝54形成第一安装孔26,第二弹性组件50一端抵接于顶丝54,另一端抵接于第一活动件53。顶丝54用于将第二弹性组件50安装至壳体22,结构简单,安装方便。通过螺纹旋转可以调节顶丝54在螺纹孔内的位置,以改变第二弹性组件50嵌入第一安装孔26内的深度,从而调节第二弹性组件50的弹性形变行程,调节第二弹性组件50的弹力。The inner wall of the housing 22 is provided with a first installation hole 26, and the second elastic component 50 is partially embedded in the first installation hole 26; the housing 22 is provided with a threaded hole, and a top screw 54 is arranged in the threaded hole, and the screw thread The first installation hole 26 is formed by the hole and the top wire 54 , one end of the second elastic component 50 abuts against the top wire 54 , and the other end abuts against the first movable member 53 . The top wire 54 is used to install the second elastic component 50 to the casing 22, and has a simple structure and is convenient for installation. The position of the top screw 54 in the threaded hole can be adjusted by threaded rotation, so as to change the depth of the second elastic assembly 50 embedded in the first mounting hole 26, thereby adjusting the elastic deformation stroke of the second elastic assembly 50, adjusting the second elastic assembly 50 of elasticity.
在本实施方式中,第一活动件53、第一弹性组件30和顶丝54为分开的单个部件,第一弹性组件30与第一活动件53以及顶丝54之间均为抵接,以便于第一弹性组件30的安装和更换。在其他可替代的实施方式中,也可以将第一弹性组件30通过胶粘或卡接等方式与第一活动件53以及顶丝54连接,第一活动件53与第一弹性组件30也可直接采用整体式的弹簧柱塞。In this embodiment, the first movable part 53, the first elastic assembly 30 and the top wire 54 are separate single parts, and the first elastic assembly 30 is in contact with the first movable part 53 and the top wire 54, so that For the installation and replacement of the first elastic component 30. In other alternative embodiments, the first elastic component 30 can also be connected to the first movable part 53 and the top wire 54 by gluing or clamping, and the first movable part 53 and the first elastic component 30 can also be Directly adopt integral spring plunger.
托盘安装机构100还包括第二活动件81与第三弹性组件80;固定底座23朝向第二连接件15的表面设置有第二安装孔231,第三弹性组件80设置于第二安装孔231内,第三弹性组件80的一端与第二安装孔231的底部连接,另一端通过第二活动件81与安装部10活动连接;第三弹性组件80发生弹性形变,以使第二活动件81相对于固定底座23沿电池包拆装方向移动;第二连接件15的底部 沿环向设置有第二容置槽17,第三弹性组件80未发生弹性形变的情况下,第二活动件81与第二容置槽17相配合。通过第二活动件81实现第二连接件15与固定底座23的活动连接,便于实现第二连接件15与固定底座23之间的浮动;通过设置第三弹性组件80,能够实现第二连接件15在电池包拆装方向上的浮动,从而提高托盘安装机构100和托盘202的自适应性。The tray installation mechanism 100 also includes a second movable part 81 and a third elastic component 80; the surface of the fixed base 23 facing the second connecting part 15 is provided with a second mounting hole 231, and the third elastic component 80 is disposed in the second mounting hole 231 , one end of the third elastic component 80 is connected to the bottom of the second mounting hole 231, and the other end is movably connected to the mounting part 10 through the second movable part 81; the third elastic component 80 is elastically deformed so that the second movable part 81 is relatively When the fixed base 23 moves along the direction of disassembling the battery pack; the bottom of the second connector 15 is provided with a second accommodating groove 17 in the circumferential direction, and the third elastic component 80 is not elastically deformed, the second movable component 81 and The second accommodating groove 17 matches. Realize the movable connection of the second connecting piece 15 and the fixed base 23 through the second movable piece 81, which is convenient to realize the floating between the second connecting piece 15 and the fixed base 23; by setting the third elastic component 80, the second connecting piece can be realized 15 floats in the battery pack dismounting direction, thereby improving the adaptability of the tray installation mechanism 100 and the tray 202.
通过设置第二容置槽17,一方面,便于第二连接件15的定位复位,安装时将第二容置槽17对准第二活动件81即可实现精确定位,电池包进行拆装时,安装部10相对于固定底座23沿垂直于电池包拆装方向发生浮动,通过第三弹性组件80在电池包拆装方向上的浮动,使得第二活动件81脱离第二容置槽17,使第二活动件81不会阻碍安装部10的移动。在电池包拆装完成后,通过第二弹性组件50的回复力带动安装部10移动,直到第二活动件81卡设于第二容置槽17内即可实现复位;另一方面,第二容置槽17沿环向开设,在浮动时能够允许第二连接件15相对于固定底座23产生周向的移动,提高浮动对准的效果。By setting the second accommodation groove 17, on the one hand, it is convenient for the positioning and reset of the second connector 15. When installing, the second accommodation groove 17 is aligned with the second movable member 81 to achieve precise positioning. When the battery pack is disassembled , the mounting part 10 floats relative to the fixed base 23 along a direction perpendicular to the battery pack disassembly direction, and the second movable part 81 is separated from the second accommodating groove 17 by the floating of the third elastic component 80 in the battery pack disassembly direction, The second movable member 81 does not hinder the movement of the installation part 10 . After the battery pack is disassembled and assembled, the restoring force of the second elastic component 50 drives the installation part 10 to move until the second movable part 81 is locked in the second accommodating groove 17 to realize the reset; on the other hand, the second The accommodating groove 17 is opened in the circumferential direction, and can allow the second connecting member 15 to move in the circumferential direction relative to the fixed base 23 when floating, so as to improve the effect of floating alignment.
固定底座23上对应第二容置槽17的不同位置设置有多个第二安装孔231,每个第二安装孔231均对应设置有第三弹性组件80以及第二活动件81。设置多个第二安装孔231能够提高安装部10的定位复位效果,以及提高浮动对准的效果。A plurality of second installation holes 231 are provided on the fixed base 23 corresponding to different positions of the second accommodation groove 17 , and each second installation hole 231 is correspondingly provided with a third elastic component 80 and a second movable member 81 . Providing a plurality of second mounting holes 231 can improve the effect of positioning and reset of the mounting portion 10 and improve the effect of floating alignment.
在本实施方式中,第二活动件81和第三弹性组件80为分开的两个单独的部件,在可替代的实施方式中,第二活动件81和第三弹性组件80也可以采用整体式的弹簧柱塞代替。In this embodiment, the second movable part 81 and the third elastic assembly 80 are two separate parts. In an alternative embodiment, the second movable part 81 and the third elastic assembly 80 can also be integrated Spring plunger instead.
托盘安装机构100还包括第一垫板60,第一垫板60设置于第一弹性组件30与固定底座23之间,垫板的上表面与第一弹性组件30相配合,下表面与固定底座23相接触。第一垫板60用于减少第一弹性组件30与固定底座23之间的摩擦力。The tray installation mechanism 100 also includes a first backing plate 60, the first backing plate 60 is arranged between the first elastic component 30 and the fixed base 23, the upper surface of the backing plate matches the first elastic component 30, and the lower surface matches the fixed base 23. 23 contacts. The first backing plate 60 is used to reduce the frictional force between the first elastic component 30 and the fixed base 23 .
固定底座23还包括第一滑动板70,第一滑动板70嵌设于固定底座23朝向安装部10的表面与第一垫板60相对应的位置。第一滑动板70用于与第一垫板60配合,进一步减少第一弹性组件30与固定底座23之间的摩擦力。第一垫板60和第一滑动板70可采用聚四氟乙烯等高分子材质。The fixed base 23 further includes a first sliding plate 70 , and the first sliding plate 70 is embedded in a position corresponding to the first backing plate 60 on the surface of the fixed base 23 facing the mounting portion 10 . The first sliding plate 70 is used to cooperate with the first backing plate 60 to further reduce the frictional force between the first elastic component 30 and the fixed base 23 . The first backing plate 60 and the first sliding plate 70 can be made of polymer materials such as polytetrafluoroethylene.
托盘安装机构100还包括竖向稳固件40,固定底座23上开设有第一通孔21,竖向稳固件40沿电池包拆装方向贯穿固定底座23的第一通孔21和第一弹性组件30到达安装部10;其中,竖向稳固件40连接于安装部10,第一通孔21供竖向稳固件40穿过。具体地,螺栓连接在第一连接件12的套筒端盖122上。竖向稳固件40用于将第一连接件12连接在固定底座23上,避免在浮动过程中第一连接件12脱离固定底座23。竖向稳固件40为螺栓,竖向稳固件40螺纹连接于第一连接件12;第二弹性组件50未发生弹性形变的情况下,竖向稳固件40与第一通孔21边缘之间具有第三预设距离的间隙。The tray installation mechanism 100 also includes a vertical stabilizer 40, the fixed base 23 is provided with a first through hole 21, and the vertical stabilizer 40 penetrates the first through hole 21 of the fixed base 23 and the first elastic component along the battery pack disassembly direction. 30 reaches the installation part 10; wherein, the vertical stabilizer 40 is connected to the installation part 10, and the first through hole 21 allows the vertical stabilizer 40 to pass through. Specifically, the bolts are connected to the sleeve end cover 122 of the first connecting member 12 . The vertical stabilizer 40 is used to connect the first connecting member 12 to the fixed base 23 to prevent the first connecting member 12 from detaching from the fixed base 23 during the floating process. The vertical stabilizer 40 is a bolt, and the vertical stabilizer 40 is screwed to the first connecting member 12; when the second elastic component 50 is not elastically deformed, there is a gap between the vertical stabilizer 40 and the edge of the first through hole 21. A gap of a third preset distance.
由于第二连接件15推动第一连接件12沿垂直于电池包拆装方向上移动,从而在竖向稳固件40连接于第一连接件12的情况下,第一连接件12能够带动竖向稳固件40在垂直于电池包拆装方向上 浮动。第三预设距离的间隙用于对竖向稳固件40在垂直于电池包拆装方向上的移动提供空间,避免竖向稳固件40影响固定部20在垂直于电池包拆装方向上的移动。Since the second connecting member 15 pushes the first connecting member 12 to move along the direction perpendicular to the battery pack disassembly and assembly, when the vertical stabilizer 40 is connected to the first connecting member 12, the first connecting member 12 can drive the vertical The stabilizer 40 floats in a direction perpendicular to the battery pack disassembly direction. The gap of the third preset distance is used to provide space for the movement of the vertical stabilizer 40 perpendicular to the direction of battery pack disassembly, so as to prevent the vertical stabilizer 40 from affecting the movement of the fixing part 20 perpendicular to the direction of battery pack disassembly .
在其他可替代的实施方式中,也可将竖向稳固件40连接于固定部20。具体地,将螺栓由上自下伸入套筒端盖122、第一弹性组件30和固定底座23中,螺栓头设于套筒端盖122的外部且与安装部10保持一定的间隙,螺栓的另一端与固定底座23螺纹连接,同样在避免安装部10脱离固定部20的基础上,能够实现安装部10沿的浮动。In other alternative embodiments, the vertical stabilizer 40 may also be connected to the fixing portion 20 . Specifically, the bolts are inserted into the sleeve end cover 122, the first elastic assembly 30 and the fixed base 23 from top to bottom. The other end of the other end is threadedly connected with the fixed base 23, and also on the basis of preventing the mounting part 10 from detaching from the fixing part 20, the floating along the mounting part 10 can be realized.
托盘安装机构100还包括第二垫板61,第二垫板61设置于竖向稳固件40与固定底座23之间,第二垫板61的下表面与竖向稳固件40相配合,上表面与固定底座23相接触。第二垫板61用于减少固定底座23和竖向稳固件40之间的摩擦力,使竖向稳固件40在垂直于电池拆装方向上的移动更顺畅,延长使用寿命。The tray installation mechanism 100 also includes a second backing plate 61, the second backing plate 61 is arranged between the vertical stabilizer 40 and the fixed base 23, the lower surface of the second backing plate 61 matches the vertical stabilizer 40, and the upper surface Contact with the fixed base 23. The second backing plate 61 is used to reduce the friction between the fixed base 23 and the vertical stabilizer 40, so that the vertical stabilizer 40 can move more smoothly perpendicular to the direction of battery disassembly and assembly, and prolong the service life.
固定底座23还包括第二滑动板71,第二滑动板71嵌设于固定底座23远离安装部10的表面与第二垫板61相对应的位置。第二滑动板71用于与第二垫板61配合,进一步减少固定底座23和竖向稳固件40之间的摩擦力。第二垫板61和第二滑动板71可采用聚四氟乙烯等高分子材质。The fixed base 23 further includes a second sliding plate 71 , and the second sliding plate 71 is embedded in a position corresponding to the second backing plate 61 on the surface of the fixed base 23 away from the mounting portion 10 . The second sliding plate 71 is used to cooperate with the second backing plate 61 to further reduce the frictional force between the fixed base 23 and the vertical stabilizer 40 . The second backing plate 61 and the second sliding plate 71 can be made of polymer materials such as polytetrafluoroethylene.
第二弹性组件50包括多个弹性件,多个弹性件沿不同方向设于第二连接件15和壳体22之间,以使安装部10相对于固定部20在垂直于电池包拆装方向的平面内移动。通过设置多个不同方向的弹性件,实现第二连接件15在垂直于电池包拆装方向的平面内多个方向的自适应调整。多个弹性件成对设置,每对弹性件的弹性形变方向在同一直线上。多个方向的弹性件成对相向设置,优化了弹性件的设置位置,便于安装部10发生浮动后的复位,且若其中一个弹性件损坏,由于设置了相对的弹性件,不影响托盘安装机构100的浮动效果。第一弹性组件30和第二弹性组件50均为弹簧,结构简单可靠,成本较低,在其他可选的实施方式中,也可以采用橡胶件等其他部件作为弹性件。The second elastic assembly 50 includes a plurality of elastic members, and the plurality of elastic members are arranged between the second connecting member 15 and the housing 22 along different directions, so that the installation part 10 is perpendicular to the battery pack disassembly direction relative to the fixing part 20. move in the plane. By arranging a plurality of elastic members in different directions, self-adaptive adjustment of the second connecting member 15 in multiple directions in a plane perpendicular to the direction of disassembling and disassembling of the battery pack is realized. A plurality of elastic pieces are arranged in pairs, and the elastic deformation directions of each pair of elastic pieces are on the same straight line. The elastic parts in multiple directions are arranged in pairs, which optimizes the installation position of the elastic parts and facilitates the reset of the mounting part 10 after floating, and if one of the elastic parts is damaged, it will not affect the tray installation mechanism due to the setting of the opposite elastic part 100 floating effects. Both the first elastic component 30 and the second elastic component 50 are springs, with simple and reliable structure and low cost. In other optional embodiments, other components such as rubber components can also be used as elastic components.
具体地,第二弹性组件50可包括沿第二方向设置的第一弹性件51以及沿第三方向设置的第二弹性件52,第二方向垂直于第三方向。设置互相垂直的第一弹性件51和第二弹性件52,优化了弹性件在托盘安装机构100上的设置位置,使得各个方向上的浮动效果较为均衡。第一弹性件51和第二弹性件52的数量均为两个,两个第一弹性件51相向设置,两个第二弹性件52相向设置。Specifically, the second elastic component 50 may include a first elastic member 51 arranged along a second direction and a second elastic member 52 arranged along a third direction, and the second direction is perpendicular to the third direction. The arrangement of the first elastic member 51 and the second elastic member 52 perpendicular to each other optimizes the installation position of the elastic member on the tray installation mechanism 100 , so that the floating effects in all directions are relatively balanced. The number of the first elastic member 51 and the second elastic member 52 are both two, the two first elastic members 51 are arranged facing each other, and the two second elastic members 52 are arranged facing each other.
在本实施方式中,第二弹性组件50包括两对互相垂直的弹性件,在其他可替代的实施方式中,第二弹性组件50也可包括一对、三对、四对或更多弹性件。在其他可替代的实施方式中,第二弹性组件50也可以包扩三个、五个或更多弹性件在平面内均匀排布设置,也可以实现安装部10在各个方向上的浮动。或者第二弹性组件50也可仅包括一个弹性件,同样能够实现在指定方向上的浮动。In this embodiment, the second elastic assembly 50 includes two pairs of elastic members perpendicular to each other. In other alternative embodiments, the second elastic assembly 50 may also include one pair, three pairs, four pairs or more elastic members. . In other alternative implementations, the second elastic component 50 may also include three, five or more elastic members arranged uniformly in a plane, and also realize the floating of the installation part 10 in various directions. Alternatively, the second elastic component 50 may also include only one elastic member, which can also realize floating in a specified direction.
如图7-图8所示,本实施例还揭示了一种换电设备200,换电设备200包括换电设备本体201、用于承载电池包的托盘202以及上述的托盘安装机构100,托盘安装机构100的固定部20设置于换电设备本体201上。As shown in Figures 7-8, this embodiment also discloses a power exchange device 200, which includes a power exchange device body 201, a tray 202 for carrying the battery pack, and the above-mentioned tray installation mechanism 100, the tray The fixing part 20 of the installation mechanism 100 is disposed on the main body 201 of the battery swapping device.
通过在换电设备200上采用上述托盘安装机构100,从而托盘安装机构100能够带动托盘202在一定浮动空间内微调平行于电池包拆装方向和垂直于电池包拆装方向的平面上的位置,提高托盘安装机构100和托盘202自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。By using the above-mentioned tray installation mechanism 100 on the power exchange equipment 200, the tray installation mechanism 100 can drive the tray 202 to fine-tune the position on the plane parallel to the battery pack disassembly direction and perpendicular to the battery pack disassembly direction in a certain floating space, Improve the adaptability of the tray installation mechanism 100 and the tray 202, facilitate the alignment of the fasteners by the disassembly mechanism, improve the loading and unloading efficiency of the battery pack, and reduce component damage.
换电设备本体201可包括底盘2011与升降部2012,固定部20设置在升降部2012上,升降部2012通过托盘安装机构100带动托盘202沿电池包拆装方向升起或下降。The battery swapping device body 201 may include a chassis 2011 and a lifting part 2012. The fixing part 20 is arranged on the lifting part 2012. The lifting part 2012 drives the tray 202 up or down along the direction of battery pack disassembly through the tray installation mechanism 100.
升降部2012为托盘安装机构100浮动的基准,升降部2012带动托盘安装机构100升降的过程中,托盘安装机构100使得托盘202能够浮动,从而实现托盘202自适应性。The lifting part 2012 is the reference for the floating of the tray installation mechanism 100 . When the lifting part 2012 drives the tray installation mechanism 100 up and down, the tray installation mechanism 100 enables the tray 202 to float, thereby realizing the adaptability of the tray 202 .
托盘安装机构100的数量为多个,多个托盘安装机构在托盘202上均布。There are multiple tray installation mechanisms 100 , and the plurality of tray installation mechanisms are evenly distributed on the tray 202 .
具体地,托盘安装机构100的数量至少为四个,至少四个托盘安装机构100在托盘202上均布。托盘安装机构100采用上述布置方式,能够保证托盘202的浮动更加平稳,避免托盘202在浮动过程中歪斜影响安装对准过程。Specifically, the number of tray installation mechanisms 100 is at least four, and at least four tray installation mechanisms 100 are evenly distributed on the tray 202 . The tray installation mechanism 100 adopts the above-mentioned arrangement, which can ensure that the tray 202 floats more stably, and prevents the tray 202 from skewing during the float process from affecting the installation and alignment process.
一种换电站,包括上述的换电设备200。A power exchange station includes the above-mentioned power exchange equipment 200 .
通过在换电站中采用上述换电设备200,从而托盘安装机构100能够带动托盘202在一定浮动空间内微调在平行于电池包拆装方向上和垂直于电池包拆装方向上的位置,提高托盘安装机构100和托盘202自适应性,便于拆装机构对准紧固件,提高电池包的装卸效率,减少部件损坏。By adopting the above-mentioned power exchange equipment 200 in the power exchange station, the tray installation mechanism 100 can drive the tray 202 to fine-tune the position of the tray 202 in a certain floating space parallel to the direction of battery pack disassembly and assembly and perpendicular to the direction of battery pack disassembly and assembly. The self-adaptability of the installation mechanism 100 and the tray 202 facilitates the alignment of the fasteners by the disassembly mechanism, improves the efficiency of loading and unloading of the battery pack, and reduces component damage.
虽然以上描述了本申请的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本申请的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本申请的保护范围由所附权利要求书限定。Although the specific implementations of the present application have been described above, those skilled in the art should understand that these are only examples, and various changes or modifications can be made to these implementations without departing from the principle and essence of the application. Revise. Accordingly, the protection scope of the application is defined by the appended claims.

Claims (22)

  1. 一种托盘安装机构,应用于换电站中,托盘用于承载电池包,其特征在于,所述托盘安装机构包括有安装部、固定部和第一弹性组件,所述安装部用于安装所述托盘,所述第一弹性组件设置于所述安装部与所述固定部之间;所述第一弹性组件沿第一方向发生弹性形变,以使所述安装部相对于所述固定部沿所述第一方向移动;A tray installation mechanism, which is applied in a power station, and the tray is used to carry the battery pack, is characterized in that the tray installation mechanism includes a installation part, a fixing part and a first elastic component, and the installation part is used to install the The tray, the first elastic component is disposed between the installation part and the fixing part; the first elastic component is elastically deformed along the first direction, so that the installation part moves along the fixed part relative to the fixing part. moving in the first direction;
    其中,所述第一方向平行于电池包拆装方向。Wherein, the first direction is parallel to the battery pack disassembly direction.
  2. 如权利要求1所述的托盘安装机构,其特征在于,所述安装部包括安装座和第一连接件,所述安装座用于安装所述托盘,所述第一连接件的一端连接于所述安装座,所述第一连接件的另一端连接于所述第一弹性组件。The pallet mounting mechanism according to claim 1, wherein the mounting part comprises a mounting base and a first connecting piece, the mounting base is used for mounting the pallet, and one end of the first connecting piece is connected to the The mounting base, the other end of the first connecting piece is connected to the first elastic component.
  3. 如权利要求1或2所述的托盘安装机构,其特征在于,所述托盘安装机构还包括竖向稳固件,所述竖向稳固件沿第一方向贯穿所述固定部和所述第一弹性组件到达所述安装部;The tray installation mechanism according to claim 1 or 2, characterized in that, the tray installation mechanism further comprises a vertical stabilizer, and the vertical stabilizer penetrates through the fixing part and the first elastic member along the first direction. the assembly arrives at said mounting section;
    其中,所述竖向稳固件连接于所述安装部,或,所述竖向稳固件连接于所述固定部;Wherein, the vertical stabilizer is connected to the installation part, or, the vertical stabilizer is connected to the fixing part;
    优选地,所述竖向稳固件为螺栓,所述固定部设有第一通孔,所述螺栓自所述第一通孔穿过所述第一弹性组件并螺纹连接于所述安装部。Preferably, the vertical stabilizer is a bolt, the fixing part is provided with a first through hole, and the bolt passes through the first elastic component through the first through hole and is screwed to the installation part.
  4. 如权利要求1-3任意一项所述的托盘安装机构,其特征在于,所述固定部包括壳体和固定底座,所述固定底座沿所述第一方向设于所述安装部的下方,所述壳体设于所述固定底座的上方并环设于所述安装部的外部;所述托盘安装机构还包括第二弹性组件,所述第二弹性组件设于所述安装部和所述壳体之间,所述第二弹性组件沿垂直于第一方向发生弹性形变,以使所述安装部相对于所述固定部沿垂直于电池包拆装方向移动;The tray installation mechanism according to any one of claims 1-3, wherein the fixing part comprises a housing and a fixing base, and the fixing base is arranged below the installing part along the first direction, The housing is arranged above the fixed base and is arranged around the outside of the installation part; the tray installation mechanism also includes a second elastic assembly, and the second elastic assembly is arranged on the installation part and the installation part. Between the housings, the second elastic component is elastically deformed in a direction perpendicular to the first direction, so that the mounting part moves relative to the fixing part in a direction perpendicular to the battery pack disassembly direction;
    优选地,所述第二弹性组件包括沿第二方向设置的第一弹性件以及沿第三方向设置的第二弹性件;所述第二方向垂直于所述第三方向;Preferably, the second elastic assembly includes a first elastic member arranged along a second direction and a second elastic member arranged along a third direction; the second direction is perpendicular to the third direction;
    优选地,所述第一弹性件与所述第二弹性件为弹簧,所述第一弹性件与所述第二弹性件均为一端与所述壳体连接,另一端与所述安装部连接。Preferably, the first elastic member and the second elastic member are springs, one end of the first elastic member and the second elastic member are connected to the housing, and the other end is connected to the mounting part .
  5. 如权利要求1-4任意一项所述的托盘安装机构,其特征在于,所述托盘安装机构包括有安装部、固定部、第一弹性组件和第二弹性组件,所述安装部用于安装所述托盘,所述第一弹性组件和所述第二弹性组件均设置在所述安装部与所述固定部之间,所述第一弹性组件发生弹性形变,以使所述安装部相对于所述固定部沿平行于电池包拆装方向移动;所述第二弹性组件发生弹性形变,以使所述安装部相对于所述固定部沿垂直于电池包拆装方向移动。The tray installation mechanism according to any one of claims 1-4, characterized in that, the tray installation mechanism includes an installation part, a fixing part, a first elastic component and a second elastic component, and the installation part is used for installing The tray, the first elastic component and the second elastic component are all arranged between the installation part and the fixing part, and the first elastic component is elastically deformed so that the installation part is relatively The fixing part moves parallel to the battery pack disassembly direction; the second elastic component is elastically deformed so that the installation part moves relative to the fixing part perpendicular to the battery pack disassembly direction.
  6. 如权利要求5所述的托盘安装机构,其特征在于,所述安装部包括互相连接的安装座和连接组件,所述安装座用于安装所述托盘,所述连接组件连接于所述第一弹性组件和第二弹性组件。The pallet mounting mechanism according to claim 5, wherein the mounting part comprises a mounting seat and a connecting assembly connected to each other, the mounting seat is used for mounting the pallet, and the connecting assembly is connected to the first an elastic component and a second elastic component.
  7. 如权利要求6所述的托盘安装机构,其特征在于,所述连接组件包括第一连接件和第二连接件,所述固定部包括壳体和固定底座;The tray installation mechanism according to claim 6, wherein the connecting assembly includes a first connecting piece and a second connecting piece, and the fixing part includes a housing and a fixing base;
    所述第一连接件、所述第二连接件和所述壳体由内向外依次套设,所述固定底座沿所述平行于电池包拆装设于所述第一连接件的下方,所述第一连接件连接于所述第一弹性组件,所述第二连接件连接于所述第二弹性组件。The first connecting piece, the second connecting piece and the housing are sleeved sequentially from the inside to the outside, and the fixed base is disassembled and installed under the first connecting piece along the parallel to the battery pack. The first connecting piece is connected to the first elastic component, and the second connecting piece is connected to the second elastic component.
  8. 如权利要求2或7所述的托盘安装机构,其特征在于,所述第一连接件包括套筒本体和套筒端盖,所述套筒端盖设于所述套筒本体的一侧,所述套筒本体套设于部分所述第一弹性组件;The tray installation mechanism according to claim 2 or 7, wherein the first connecting member comprises a sleeve body and a sleeve end cap, and the sleeve end cap is arranged on one side of the sleeve body, The sleeve body is sheathed on part of the first elastic component;
    所述第一弹性组件未发生弹性形变的情况下,所述固定部与所述套筒本体的下端面之间具有第一预设距离的间隙;When the first elastic component is not elastically deformed, there is a gap of a first preset distance between the fixing part and the lower end surface of the sleeve body;
    优选地,所述固定部的固定底座的上端面与所述套筒本体的下端面之间具有第一预设距离的间隙。Preferably, there is a gap of a first preset distance between the upper end surface of the fixing base of the fixing part and the lower end surface of the sleeve body.
  9. 如权利要求8所述的托盘安装机构,其特征在于,所述第一弹性组件为弹簧,所述第一弹性组件的两端分别抵接于所述套筒端盖以及所述固定部。The tray installation mechanism according to claim 8, wherein the first elastic component is a spring, and two ends of the first elastic component abut against the sleeve end cover and the fixing part respectively.
  10. 如权利要求7-9任意一项所述的托盘安装机构,其特征在于,所述第二弹性组件未发生弹性形变的情况下,所述第二连接件的外壁面与所述壳体的内壁面之间具有第二预设距离的间隙;The tray installation mechanism according to any one of claims 7-9, characterized in that, when the second elastic component is not elastically deformed, the outer wall surface of the second connecting member and the inner wall surface of the housing a gap with a second predetermined distance between the walls;
    和/或,所述壳体的内壁面设置有卡合部,所述第二连接件的外壁面设置有配合部,所述卡合部和所述配合部在垂直于电池包拆装方向上相滑动匹配;And/or, the inner wall of the housing is provided with an engaging portion, and the outer wall of the second connector is provided with a matching portion, and the engaging portion and the engaging portion are arranged in a direction perpendicular to the battery pack disassembly direction. Phase sliding matching;
    和/或,所述托盘安装机构还包括第二活动件与第三弹性组件;所述固定底座朝向所述第二连接件的表面设置有第二安装孔,所述第三弹性组件设置于所述第二安装孔内,所述第三弹性组件的一端与所述第二安装孔的底部连接,另一端通过所述第二活动件与所述安装部活动连接;所述第三弹性组件发生弹性形变,以使所述第二活动件相对于所述固定底座沿电池包拆装方向移动;And/or, the tray installation mechanism further includes a second movable part and a third elastic component; a second mounting hole is provided on the surface of the fixed base facing the second connecting part, and the third elastic component is disposed on the In the second mounting hole, one end of the third elastic component is connected to the bottom of the second mounting hole, and the other end is movably connected to the mounting part through the second movable part; Elastic deformation, so that the second movable part moves relative to the fixed base along the battery pack disassembly direction;
    所述第二连接件的底部沿环向设置有第二容置槽,所述第三弹性组件未发生弹性形变的情况下,所述第二活动件与所述第二容置槽相配合。A second accommodating groove is provided at the bottom of the second connecting member in the circumferential direction, and when the third elastic component is not elastically deformed, the second movable member cooperates with the second accommodating groove.
  11. 如权利要求7-10任意一项所述的托盘安装机构,其特征在于,所述托盘安装机构还包括第一活动件;The tray installation mechanism according to any one of claims 7-10, wherein the tray installation mechanism further comprises a first movable part;
    其中,所述第一活动件与所述第二连接件的外壁面活动连接,所述第二弹性组件的一端与所述第一活动件连接,另一端与所述第二连接件或所述壳体连接;或者,所述第一活动件与所述壳体的内壁面活动连接,所述第二弹性组件的一端与所述第一活动件连接,另一端与所述第二连接件连接。Wherein, the first movable part is movably connected with the outer wall of the second connecting part, one end of the second elastic component is connected with the first movable part, and the other end is connected with the second connecting part or the The casing is connected; or, the first movable part is movably connected with the inner wall of the casing, one end of the second elastic component is connected with the first movable part, and the other end is connected with the second connecting part .
  12. 如权利要求11所述的托盘安装机构,其特征在于,所述第二连接件的外壁面上沿周向设置有第一容置槽,所述第一活动件与所述第一容置槽相配合且在所述第一容置槽内可移动;The tray installation mechanism according to claim 11, wherein a first accommodating groove is arranged on the outer wall surface of the second connecting member along the circumference, and the first movable member and the first accommodating groove matched and movable in the first accommodating groove;
    优选地,所述第一活动件为滚珠,所述滚珠在所述第一容置槽内可滚动。Preferably, the first movable member is a ball, and the ball can roll in the first accommodation groove.
  13. 如权利要求11或12所述的托盘安装机构,其特征在于,所述壳体的内壁面上设置有第一安 装孔,所述第一弹性组件部分嵌设于所述第一安装孔内;The tray installation mechanism according to claim 11 or 12, wherein a first installation hole is provided on the inner wall of the housing, and the first elastic component is partially embedded in the first installation hole;
    所述壳体上开设有螺纹孔,螺纹孔内设置有顶丝,所述螺纹孔与所述顶丝形成所述第一安装孔,所述第一弹性组件一端抵接于所述顶丝,另一端抵接于所述第一活动件。The casing is provided with a threaded hole, and a jacking thread is arranged in the threaded hole, and the threaded hole and the jacking thread form the first installation hole, and one end of the first elastic component abuts against the jacking thread, The other end abuts against the first movable part.
  14. 如权利要求7或8所述的托盘安装机构,其特征在于,所述安装部还包括导向部,所述导向部环绕所述第一连接件的外侧设置;The tray installation mechanism according to claim 7 or 8, wherein the installation part further comprises a guide part, and the guide part is arranged around the outer side of the first connecting part;
    其中,所述导向部的内壁面与所述第一连接件的外壁面相匹配,以使所述第一连接件相对于所述导向部沿电池拆装方向可移动;Wherein, the inner wall surface of the guide part matches the outer wall surface of the first connector, so that the first connector can move relative to the guide part along the battery disassembly direction;
    优选地,所述导向部沿电池拆装方向设于所述第二连接件的上方;Preferably, the guide part is arranged above the second connector along the battery disassembly direction;
    优选地,所述导向部的内壁面与所述套筒本体的外壁面相匹配,以使所述套筒本体相对于所述导向部沿第一方向可移动。Preferably, the inner wall surface of the guide part matches the outer wall surface of the sleeve body, so that the sleeve body can move in a first direction relative to the guide part.
  15. 如权利要求7-14任意一项所述的托盘安装机构,其特征在于,所述托盘安装机构还包括衬套,所述衬套夹设于所述第一连接件和所述第二连接件之间;The tray installation mechanism according to any one of claims 7-14, characterized in that, the tray installation mechanism further comprises a bushing, and the bushing is sandwiched between the first connecting piece and the second connecting piece between;
    或,所述安装部还包括衬套,所述衬套夹设于所述安装部的导向部和所述第一连接件之间。Or, the installation part further includes a bush, and the bush is sandwiched between the guide part of the installation part and the first connecting piece.
  16. 如权利要求4或7所述的托盘安装机构,其特征在于,所述托盘安装机构还包括第一垫板,所述第一垫板设置于所述第一弹性组件与固定底座之间,所述第一垫板的上表面与所述第一弹性组件相配合,下表面与所述固定底座相接触;The tray installation mechanism according to claim 4 or 7, characterized in that, the tray installation mechanism further comprises a first backing plate, and the first backing plate is arranged between the first elastic component and the fixed base, so The upper surface of the first backing plate is matched with the first elastic component, and the lower surface is in contact with the fixed base;
    优选地,所述固定底座还包括第一滑动板,所述第一滑动板嵌设于所述固定底座朝向所述安装部的表面与所述第一垫板相对应的位置。Preferably, the fixed base further includes a first sliding plate, and the first sliding plate is embedded in a position corresponding to the first backing plate on the surface of the fixed base facing the installation part.
  17. 如权利要求7-16任意一项所述的托盘安装机构,其特征在于,所述托盘安装机构还包括竖向稳固件,所述固定底座上开设有第一通孔,所述竖向稳固件沿电池包拆装方向贯穿所述固定底座的第一通孔和所述第一弹性组件到达所述安装部;The tray installation mechanism according to any one of claims 7-16, characterized in that, the tray installation mechanism also includes a vertical stabilizer, a first through hole is opened on the fixed base, and the vertical stabilizer passing through the first through hole of the fixed base and the first elastic component along the battery pack disassembly direction to reach the installation part;
    其中,所述竖向稳固件连接于所述安装部,或,所述竖向稳固件连接于所述固定部;Wherein, the vertical stabilizer is connected to the installation part, or, the vertical stabilizer is connected to the fixing part;
    优选地,所述竖向稳固件为螺栓,所述竖向稳固件螺纹连接于所述第一连接件;所述第二弹性组件未发生弹性形变的情况下,所述竖向稳固件与所述第一通孔边缘之间具有第三预设距离的间隙;Preferably, the vertical stabilizer is a bolt, and the vertical stabilizer is screwed to the first connecting member; when the second elastic component is not elastically deformed, the vertical stabilizer and the vertical stabilizer There is a gap with a third preset distance between the edges of the first through holes;
    优选地,所述托盘安装机构还包括第二垫板,所述第二垫板设置于所述竖向稳固件与所述固定底座之间,所述第二垫板的下表面与所述竖向稳固件相配合,上表面与所述固定底座相接触;Preferably, the tray installation mechanism further includes a second backing plate, the second backing plate is arranged between the vertical stabilizer and the fixed base, the lower surface of the second backing plate is in contact with the vertical Cooperate with the stabilizer, and the upper surface is in contact with the fixed base;
    优选地,所述固定底座还包括第二滑动板,所述第二滑动板嵌设于所述固定底座远离所述安装部的表面与所述第二垫板相对应的位置。Preferably, the fixed base further includes a second sliding plate, and the second sliding plate is embedded in a position corresponding to the second backing plate on the surface of the fixed base away from the installation part.
  18. 如权利要求7-17任意一项所述的托盘安装机构,其特征在于,所述第二弹性组件包括多个弹性件,多个所述弹性件沿不同方向设于所述第二连接件和所述壳体之间,以使所述安装部相对于所述固定部在垂直于电池包拆装方向的平面内移动;The tray installation mechanism according to any one of claims 7-17, wherein the second elastic assembly includes a plurality of elastic members, and the plurality of elastic members are arranged on the second connecting member and the second connecting member in different directions. Between the housings, so that the mounting part moves relative to the fixing part in a plane perpendicular to the battery pack disassembly direction;
    优选地,多个所述弹性件成对设置,每对所述弹性件的弹性形变方向在同一直线上。Preferably, a plurality of the elastic members are arranged in pairs, and the elastic deformation directions of each pair of the elastic members are on the same straight line.
  19. 如权利要求5-18中任一项所述的托盘安装机构,其特征在于,所述第一弹性组件和所述第二弹性组件均为弹簧。The tray installation mechanism according to any one of claims 5-18, wherein the first elastic component and the second elastic component are both springs.
  20. 一种换电设备,其特征在于,包括换电设备本体、用于承载电池包的托盘以及如权利要求1-19中任一项所述的托盘安装机构,所述托盘安装机构的固定部设置于所述换电设备本体上。A battery swapping device, characterized in that it includes a battery swapping device body, a tray for carrying a battery pack, and a tray installation mechanism according to any one of claims 1-19, the fixing part of the tray installation mechanism is set on the main body of the battery swapping device.
  21. 如权利要求20所述的换电设备,其特征在于,所述托盘安装机构的数量为多个,多个所述托盘安装机构在所述托盘上均布;The power exchange device according to claim 20, wherein the number of the tray installation mechanisms is multiple, and the plurality of tray installation mechanisms are evenly distributed on the tray;
    优选地,所述托盘安装机构的数量至少为四个,至少四个所述托盘安装机构在所述托盘上均布;Preferably, the number of the tray installation mechanisms is at least four, and at least four of the tray installation mechanisms are evenly distributed on the tray;
    和/或,所述换电设备本体包括底盘与升降部,所述固定部设置在所述升降部上,所述升降部通过所述托盘安装机构带动所述托盘沿电池包拆装方向升起或下降。And/or, the power exchange equipment body includes a chassis and a lifting part, the fixing part is arranged on the lifting part, and the lifting part drives the tray to lift along the battery pack disassembly direction through the tray installation mechanism or drop.
  22. 一种换电站,其特征在于,包括如权利要求20-21中任一项所述的换电设备。A power exchange station, characterized by comprising the power exchange equipment according to any one of claims 20-21.
PCT/CN2022/136319 2021-12-02 2022-12-02 Tray mounting mechanism, battery swapping apparatus and battery swapping station WO2023098898A1 (en)

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CN202111460204.XA CN115303110A (en) 2021-12-02 2021-12-02 Tray installation mechanism, battery replacing equipment and battery replacing station
CN202111460204.X 2021-12-02
CN202111463429.0 2021-12-02
CN202111463429.0A CN115284945A (en) 2021-12-02 2021-12-02 Tray installation mechanism, battery replacing equipment and battery replacing station

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