WO2023098789A1 - Structurally stable battery switching station - Google Patents

Structurally stable battery switching station Download PDF

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Publication number
WO2023098789A1
WO2023098789A1 PCT/CN2022/135809 CN2022135809W WO2023098789A1 WO 2023098789 A1 WO2023098789 A1 WO 2023098789A1 CN 2022135809 W CN2022135809 W CN 2022135809W WO 2023098789 A1 WO2023098789 A1 WO 2023098789A1
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WO
WIPO (PCT)
Prior art keywords
battery
unit
rack
switching station
connection
Prior art date
Application number
PCT/CN2022/135809
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
朱明厚
胡海龙
Original Assignee
奥动新能源汽车科技有限公司
上海电巴新能源科技有限公司
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Application filed by 奥动新能源汽车科技有限公司, 上海电巴新能源科技有限公司 filed Critical 奥动新能源汽车科技有限公司
Publication of WO2023098789A1 publication Critical patent/WO2023098789A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the invention relates to the technical field of vehicle power exchange, in particular to a structurally stable power exchange station.
  • the battery transfer device When replacing the battery of an existing electric vehicle, it is usually necessary to take out the power-deficient battery from the electric vehicle and transport it to the battery rack, and take out the fully charged battery from the battery rack and transport it to the electric vehicle, so as to realize the relative battery life of the battery.
  • the part picked and placed by the rack is the battery transfer device.
  • the battery is usually stored in the form of stacking on the battery rack, so when the battery transfer device takes out or places the battery, the battery transfer device needs to move in the horizontal direction or vertical direction to correspond to different battery positions; specifically, through The battery pick-and-place mechanism in the battery transfer equipment is configured to move up and down to match with different battery positions.
  • the battery pick-and-place mechanism can be moved and moved after loading the battery, the stability of the load-bearing body of the battery transfer equipment is very high, and it is necessary to avoid shaking, impact and noise during the movement. , leading to a biased cost of battery transfer equipment. Moreover, with the setting of different motion modes, the structure and cost of the bearing body will also change.
  • the technical problem to be solved by the present invention is to overcome the defects existing in the battery transfer equipment in the prior art, and provide a structurally stable battery swapping station, aiming at enabling the battery transfer equipment to perform battery transfer more stably, reliably and at low cost.
  • a structurally stable swap station the swap station includes a battery rack with a plurality of battery compartments for storing battery packs and battery transfer equipment for transferring batteries between the battery compartments, the battery transfer equipment Located between the battery rack and the corresponding side wall of the substation, the battery transfer equipment has a mounting part for installing the main part of the transfer, the installation part is connected to the frame of the substation and/or the battery The frame is fixed as an integral structure.
  • the impact generated by the operation of the battery transfer equipment can be transmitted and dispersed, and the operation stability and reliability of the battery transfer equipment can be improved.
  • relying on the power station or battery rack to share part of the load from the installation part reduces the structural strength requirements of the installation part itself, which can simplify the structure and material thickness of the installation part, and achieve cost reduction and weight reduction.
  • the installation part, the battery rack and the frame of the swap station can strengthen each other, so that the structural strength and stability of the battery rack and the frame of the swap station can be strengthened Both have been improved, and the structure of the power station is more stable.
  • the installation part includes a support frame with four columns, and the bottom and top surfaces of the support frame are respectively fixedly connected with the bottom and top of the switching station.
  • Adopting the above-mentioned structural form can strengthen the connection stability between the battery transfer equipment and the power station, so that the impact generated by the operation of the battery transfer equipment can be transmitted and dispersed, and the purpose of improving the stability and reliability of the operation can be achieved.
  • the power station can help the support frame to share part of the load, reducing the structural strength requirements of the support frame itself, which in turn can simplify the structure and material thickness of the support frame, and achieve cost reduction and weight reduction.
  • the top of the supporting frame is fixed to the top of the switching station as an integral structure through a top connection unit;
  • the bottom of the supporting frame is fixed to the bottom of the switching station as an integral structure through the bottom connection unit.
  • the battery transfer equipment connects the top and bottom of its support frame to the power station through the top connection unit and the bottom connection unit, so that the support frame and the top and bottom of the power station form an integrated structure, further strengthening the connection between the battery transfer device and the power station.
  • the connection stability of the power station enables the impact generated by the operation of the battery transfer equipment to be transmitted and dispersed, improving the stability and reliability of the operation.
  • the power station can help the support frame to share part of the load, reducing the structural strength requirements of the support frame itself, simplifying the structure and material thickness of the support frame, and achieving cost reduction and weight reduction.
  • the indirect connection between the top of the swap station and the bottom of the swap station is realized through the support frame, which is conducive to improving the structural stability of the top of the swap station.
  • the bottom surface connection unit includes a connection base, the connection base covers the bottom surface of the power exchange station, the connection base is provided with a first installation hole, and the connection base passes through the first installation hole It is connected with the bottom surface of the power exchange station, and the four upright columns of the support frame are all fixed on the surface of the connection base.
  • connection strength of the support frame between the columns at the end corners of the battery pick-and-place unit can be improved, so that the load on each column can be effectively transmitted to the bottom surface of the battery swapping station, improving the overall Structural strength, effectively reducing costs.
  • the top connection unit has a second installation hole for connecting the top frame of the power exchange station, and the position of the second installation hole along the height direction can be adjusted.
  • the two uprights in the support frame close to the side walls of the power exchange station are fixedly connected to the battery rack through a first connection unit;
  • the two uprights disposed close to the battery rack in the support frame are fixedly connected to the side frame of the power exchange station through a second connection unit.
  • the installation part is fixed with the battery rack and the side frame of the power exchange station to form an integrated structure.
  • the battery rack and the side frame of the power exchange station can help the supporting frame to share part of the load, so that the structural strength requirements of the supporting frame itself are further reduced, and further realization The purpose of simplifying the structure and material thickness of the supporting frame.
  • the column includes: a steel member, the steel member extends in the vertical direction, the cross section of the steel member is U-shaped, and the notch side of the U-shape of the steel member faces the first connection unit or the second connection unit; a connection plate, the two ends of the connection plate are respectively lapped on the two ends of the U shape of the steel member, and the outer surface of the connection plate is used for the first connection unit or the second connection unit for connection.
  • the upright column of the support frame can also save material, and achieve the purpose of reducing cost and weight.
  • the installation part includes a supporting frame with four uprights;
  • the transfer body part includes: a battery pick-and-place unit that is arranged between the four uprights and can move up and down; drives the battery pick-and-place unit A plurality of transmission units for lifting and moving, and a drive unit for providing power to the transmission units.
  • the transmission unit is arranged corresponding to the column, and each transmission unit includes a rack fixed on the corresponding column, is arranged at a preset position of the battery pick-and-place unit and is connected to the The rack is meshed with a gear, and the drive unit drives the battery pick-and-place unit to realize lifting movement by driving the gear to rotate.
  • the transmission unit adopts the method of gear and rack to realize the lifting and moving of the battery pick-and-place unit, effectively combining the characteristics of stable transmission and high transmission efficiency of the rack and pinion with the working scene of the battery transfer equipment.
  • the rack and pinion transmission unit can
  • the battery pack pick-and-place process of the battery pick-and-place unit remains stable and safe, which improves the pick-and-place efficiency of the battery pack; and makes the structure of the battery transfer equipment more compact, saves floor space, and further reduces equipment costs.
  • the number of the transmission units is four, which are respectively arranged at the corner positions on both sides of the battery pick-and-place unit
  • the drive unit includes two drive assemblies, which are respectively arranged on the battery pick-and-place unit on both sides.
  • one drive assembly drives two transmission units on the same side to drive the battery pick-and-place unit to move up and down, which further simplifies the overall structure of the battery transfer equipment and reduces equipment costs.
  • each of the drive assemblies includes a drive motor, a synchronous shaft respectively connected to the gears of the transmission unit at both ends, a driving wheel and a driven wheel respectively sleeved on the output shaft of the drive motor and the synchronous shaft.
  • only one drive motor on one side of the battery pick-and-place unit can be used to control two sets of rack-and-pinion transmission units to work at the same time through the synchronous shaft, so that the gears on one side of the battery pick-and-place unit can move along the support
  • the parts are lifted and moved synchronously and uniformly.
  • such a structure can simplify the overall structure of the transmission unit, thereby achieving the beneficial technical effects of reducing floor space and reducing manufacturing costs.
  • the use of belt transmission between the drive motor and the synchronous shaft can effectively reduce the precision requirements for the manufacture and installation of the drive components, help reduce manufacturing costs, and facilitate disassembly and maintenance by operators.
  • the transfer body part further includes: an anti-fall mechanism, the anti-fall mechanism has a first state and a second state, and in the first state, the anti-fall mechanism is engaged with the synchronous shaft Combined to limit the position of the battery pick-and-place unit; in the second state, the anti-drop mechanism is far away from the synchronous shaft, and the synchronous shaft rotates normally.
  • an anti-fall mechanism the anti-fall mechanism has a first state and a second state, and in the first state, the anti-fall mechanism is engaged with the synchronous shaft Combined to limit the position of the battery pick-and-place unit; in the second state, the anti-drop mechanism is far away from the synchronous shaft, and the synchronous shaft rotates normally.
  • the anti-drop mechanism By setting the anti-drop mechanism, when the transmission unit is in normal operation, it keeps away from the synchronous shaft of the transmission unit, so as to avoid affecting the transmission unit to drive the battery pick-and-place unit to lift;
  • the locking method restricts the rotation of the synchronous shaft, thereby restricting the position of the battery pick-and-place unit, so as to achieve the purpose of anti-dropping and ensure the safe operation of the equipment.
  • the transmission unit further includes an anti-off gear assembly
  • the anti-off gear assembly includes a plurality of back wheel sets, and the plurality of back wheel sets are set corresponding to the transmission unit one by one, and are fixed on the The preset position of the battery pick-and-place unit is used to locate the position of the gear in each of the transmission units relative to the rack.
  • the impact generated by the operation of the battery transfer equipment can be transmitted and dispersed, and the stability and reliability of the battery transfer equipment can be improved.
  • relying on the power station or battery rack to share part of the load from the installation part reduces the structural strength requirements of the installation part itself, which can simplify the structure and material thickness of the installation part, and achieve cost reduction and weight reduction.
  • the installation part, the battery rack and the frame of the swap station can strengthen each other, so that the structural strength and stability of the battery rack and the frame of the swap station can be strengthened Both have been improved, and the structure of the power station is more stable.
  • FIG. 1 is a schematic structural diagram (1) of a power station according to an embodiment of the present invention.
  • Fig. 2 is a schematic structural diagram (2) of a power exchange station according to an embodiment of the present invention.
  • Fig. 3 is a schematic diagram of a partial structure of a power station according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a battery transfer device according to an embodiment of the present invention.
  • FIG. 8 is a schematic diagram (1) of the connection relationship between the side of the battery transfer device and the battery rack according to an embodiment of the present invention.
  • FIG. 12 is a schematic structural diagram of a top connection unit according to an embodiment of the present invention.
  • Fig. 18 is a schematic structural diagram (2) of a battery transfer device according to an embodiment of the present invention.
  • Fig. 19 is a schematic structural diagram of a transmission unit of a battery transfer device according to an embodiment of the present invention.
  • Fig. 21 is a schematic structural view of the anti-fall mechanism in the first state according to an embodiment of the present invention.
  • Fig. 22 is a schematic structural view of the anti-fall mechanism in a second state according to an embodiment of the present invention.
  • Fig. 23 is a partial structural schematic diagram of the anti-fall mechanism according to an embodiment of the present invention.
  • Fig. 25 is a schematic diagram of the layout position of the back wheel relative to the rack according to an embodiment of the present invention.
  • the present invention provides a structurally stable power station 100, the structure of which is shown in FIG. 1 . Wherein, in order to facilitate the display of the internal layout of the power exchange station 100, part of the top plate at the top of the power exchange station 100 is hidden.
  • the battery swap station 100 includes a first battery swap module 101, a driving lane 102, and a second battery swap module 103 from left to right.
  • the battery replacement trolley removes the battery from the bottom of the vehicle and moves left or right to the first battery replacement module 101 or the second battery replacement module 101.
  • module 103 is a structurally stable power station 100, the structure of which is shown in FIG. 1 . Wherein, in order to facilitate the display of the internal layout of the power exchange station 100, part of the top plate at the top of the power exchange station 100 is hidden.
  • the battery swap station 100 includes a first battery swap module 101, a driving lane 102, and a second battery swap module 103 from left to right.
  • Both the first battery exchange module 101 and the second battery exchange module 103 have a plurality of battery racks 20 for storing battery compartments 201 and battery transfer equipment 10 for transferring batteries between the battery compartments 201 .
  • battery transfer equipment 10 takes the battery transported to the second battery exchange module 103 as an example, the process of battery exchange in the battery exchange station 100 by the battery exchange trolley is described: after the battery exchange trolley moves the battery to the second battery exchange module 103, the battery transfer equipment 10 will The battery is taken off from the battery exchange trolley, and placed on a certain battery compartment 201 of the battery rack 20, so that the battery rack 20 charges the battery.
  • the battery transfer device 10 has a mounting part 1 for mounting a transfer body part.
  • the installation part 1 in this embodiment is respectively fixed with the frame of the power exchange station 100 and the battery rack 20 as an integral structure, so that the impact generated by the movement of the battery transfer device 10 can be transmitted and dispersed to the frame of the power exchange station 100 and the battery rack 20, so as to
  • the operation stability and reliability of the battery transfer equipment 10 are improved, and the impact generated by the operation of the battery transfer equipment 10 is transmitted to all parts of the swap station 100 , and the noise generated by the swap station 100 can also be reduced.
  • the side of the mounting part 1 facing the battery frame 20 is fixed with the battery frame 20 as an integral structure, and the side facing away from the battery frame 20 is fixed as an integral structure with the frame of the substation 100, so that the structural strength of the mounting part 1 itself requires decline.
  • the structural strength requirements of the installation part 1 itself are reduced, and the structure and material thickness of the installation part 1 can be simplified to achieve cost reduction, weight reduction, etc. Purpose.
  • the installation part 1 includes a supporting frame 11, and the side of the supporting frame 11 is composed of four uprights 111, so the two sides of the installation part 1 are fixed with the frame of the battery rack 20 and the battery exchange station 100 as a whole.
  • the corresponding uprights 111 of the supporting frame 11 are completed.
  • the structural setting scheme of the fixed column 111 of the support frame 11 and the frame of the power exchange station 100 is shown in Figures 5-7:
  • the installation part 1 relies on the second connection unit 82 Realize the connection between the column 111 and the frame of the substation 100 .
  • the second connection unit 82 in this embodiment is specifically a rectangular tube extending in the horizontal direction, and the side surface of the second connection unit 82 facing the installation part 1 is connected to the two uprights 111 of the support frame 11 respectively, while The other side is respectively connected to two frame columns 106 at the two end corners of the power exchange station 100 .
  • the installation part 1 and the power exchange station 100 are integrally connected.
  • the frame column 106 of the power exchange station 100 in this embodiment is only set at the corner position of the power exchange station 100, therefore, the length of the second connecting unit 82 extending in the horizontal direction is relatively long.
  • the second connection unit 82 can also extend and connect with the frame column 106 .
  • the structural arrangement of the column 111 of the support frame 11 and the battery rack 20 are fixed as an integral structure, as shown in Figure 8 and Figure 9:
  • the first connecting unit 81 is an L-shaped transfer
  • the components are respectively fixed on the battery rack 20 and the column 111 of the support frame 11 through two installation planes set at an angle of 90 degrees, so as to realize the fast connection of the battery rack 20 to the column 111 .
  • the specific connection structure is shown in Figure 9.
  • the width of the battery rack 20 facing the support frame 11 is H1 , which is smaller than the width H2 of the support frame 11.
  • the first connecting unit 81 is installed to connect the battery rack 20. Through the corner connection method of the first connecting unit 81, it is not necessary to consider the difference in width between the battery rack 20 and the support frame 11, which is beneficial to battery racks and batteries of different dimensions. Interconnection between transfer devices.
  • first connection unit 81 and the second connection unit 82 are only a preferred structural implementation in the present invention.
  • the first connection unit 81 and the second connection unit 82 can also adopt other structures to realize the integral connection between the battery transfer equipment 10 and the frame of the substation 100 and the battery rack 20.
  • the battery transfer equipment 10 can also be A corner connection structure similar to the first connection unit 81 is installed on the column 111 on one side of the switching station 100 to achieve a reliable connection to the frame column 106 of the switching station 100 .
  • the battery swapping station 100 realizes the indirect connection between the top of the swapping station 100 and the bottom of the swapping station 100 through the supporting frame 11 of the battery transfer device 10 , which is also conducive to improving the structural stability of the top of the swapping station 100 .
  • the top surface 12 of the supporting frame 11 is fixed to the top of the switching station 100 through the top surface connecting unit 4 and is integrally structured.
  • the bottom of the supporting frame 11 is fixed to the bottom of the substation 100 through the bottom surface connecting unit 6 and has an integrated structure. Adopting the above structural form can strengthen the connection between the battery transfer equipment 10 and the power exchange station 100, and further strengthen the connection stability between the battery transfer equipment 10 and the power exchange station 100, so that the impact generated by the operation of the battery transfer equipment 10 can be transmitted and dispersed, and the efficiency of operation can be improved. for stability and reliability purposes.
  • the substation 100 can help the support frame 11 to share part of the load, so that the structural strength requirements of the support frame 11 itself can be reduced, and the structure and material thickness of the support frame 11 can be simplified to achieve cost reduction and weight reduction.
  • the two uprights 111 of the support frame 11 close to the side wall of the power exchange station 100 are fixedly connected to the battery rack 20 through the first connecting unit 81 .
  • the two uprights 111 arranged close to the battery rack 20 in the support frame 11 are fixedly connected to the side wall frame of the power exchange station 100 through the second connecting unit 82.
  • the installation part 1, the battery rack 20 and the side frame of the power exchange station 100 are fixed into an integrated structure, and the side frames of the battery rack 20 and the power exchange station 100 can help the support frame 11 to share part of the load, so that the structure of the support frame 11 itself
  • the strength requirement is further reduced, further realizing the purpose of simplifying the structure and material thickness of the support frame 11 .
  • the bottom connection unit 6 includes a connection base 61, and the connection base 61 is covered on the bottom platform 104 of the power exchange station 100, so as to achieve a larger area of contact with the bottom surface of the power exchange station 100, which is convenient Transfer the force and improve the stability of the connection.
  • the four uprights 111 at the end corners of the supporting frame 11 corresponding to the battery transfer equipment 10 are fixedly connected to the upper surface of the connecting base 61 , wherein the connection of the fixed connection
  • the method can adopt the solutions existing in the prior art, such as welding, bolting and so on.
  • connection base 61 The surface of the connection base 61 is provided with a first installation hole penetrating up and down, and the first installation hole is used for screw penetration, so that the end of the screw is fixed in the corresponding threaded hole on the bottom surface of the power exchange station 100 .
  • the four uprights 111 of the supporting frame 11 are all fixed on the surface of the connection base 61, which improves the connection strength of the supporting frame 11 between the uprights 111 at the end faces of the battery transfer equipment 10, so that the load on the uprights 111 It can be effectively transmitted to the bottom surface of the swap station 100, thereby improving the overall stability of the swap station 100 during operation.
  • the top connection unit 4 is installed on the top of the battery transfer equipment 10 . Therefore, a third installation hole 13 is provided on the top surface 12 of the supporting frame 11 of the battery transfer device 10, and the third installation hole 13 is also reused as the installation of the hoisting piece 9 when the top surface connection unit 4 is not installed. Structure.
  • the purpose of temporarily installing the hoisting piece 9 is realized by using the third mounting hole 13 for the installation of the adjustment piece 42 to meet hoisting requirements. After the hoisting is completed, the hoisting part 9 is removed and the adjusting part 42 is installed, so that the third mounting hole 13 has two functions at the same time.
  • the first connection unit 81 and the second connection unit 82 can adopt the following structure to realize the reliable connection of the column 111 with respect to the side wall of the battery rack 20 or the battery exchange station 100, At the same time, it can also have the ability to adjust the installation position in the horizontal or vertical direction to improve the installation adaptability.
  • the specific structure of the first connection unit 81 is taken as an example:
  • the type and quantity of the drive unit and the transmission unit 5 can be selected as required, and the drive unit can select one group of drive units to drive multiple groups of transmission units 5 at the same time, or multiple groups of drive components 51 can be selected to drive multiple groups of transmission units 5 at the same time, provided that
  • the normal operation of the battery pick-and-place unit 2 achieves the purpose of battery pick-and-place operations.
  • the drive unit includes two drive assemblies, which are respectively arranged on the battery pick-and-place unit On the left and right sides of the battery, the driving assembly on one side is respectively connected to the two transmission units 5 at both ends of the same side to provide power to the two transmission units 5 to realize the lifting of the battery pick-and-place unit 2 relative to the support frame 11.
  • the number of transmission units 5 is four, and the four transmission units 5 respectively correspond to the corner positions on both sides of the battery pick-and-place unit 2 and are respectively arranged between the support frame 11 and the battery pick-and-place unit 2 .
  • the gear 52 is arranged on the battery pick-and-place unit 2
  • the rack 53 is arranged on the supporting frame 11 along the vertical direction, and the gear 52 and the rack 53 are kept in meshing state.
  • the two drive units include two drive assemblies 51, and the drive assemblies 51 are respectively arranged on both sides of the battery pick-and-place unit 2 to drive the transmission unit 5 synchronous belts 513 located at both ends of the same side of the battery pick-and-place unit 2 to drive the battery pick-and-place Unit 2 moves up and down.
  • the drive assembly 51 when the drive assembly 51 moves, the drive assembly 51 will drive the gear 52 to roll on the rack 53, and then the gear 52 installed on the battery pick-and-place unit 2 will drive the battery pick-and-place unit 2 to move up and down on the support frame 11 , to further simplify the overall structure of the battery transfer equipment and reduce the equipment cost.
  • each drive assembly 51 includes a drive motor 514, a synchronous shaft 512 and a synchronous belt 513, wherein the synchronous shaft 512 connects two The transmission unit 5 at the end, the synchronous shaft 512 includes a driving wheel 512a and a driven wheel 512b, the output shaft of the drive motor 514 is connected coaxially with the driving wheel 512a, and the driving wheel 512a and the driven wheel 512b are connected by a synchronous belt 513, the entire transmission unit 5
  • the movement process is as follows: the rotation of the driving wheel 512a drives the rotation of the driven wheel 512b through the synchronous belt 513, so that the rotation of the synchronous shaft 512 is driven, and then the gears 52 of the two groups of transmission units 5 connected to the two ends of the synchronous shaft 512 are driven, so that The gear 52 moves up and down on the corresponding rack 53 , and finally achieves the purpose of making
  • the type and the quantity of synchronous belt 513 can be selected on demand, can select transmission belt or chain, also can be set to upper layer or single layer multiple common operation.
  • the use of chains can meet the requirements of greater compliance with the operation, so as to meet the higher battery transfer requirements of the battery swapping station 100 .
  • the transfer body part also includes a fall prevention mechanism 23 , which is provided in the battery transfer device 10 .
  • the anti-drop mechanism 23 is provided to ensure the safety of the battery transfer device 10 and minimize the risk of accidents when the battery transfer device 10 fails to operate normally due to an emergency.
  • the anti-fall mechanism 23 is connected to the transmission unit 5 , and in this embodiment, the anti-fall mechanism 23 is preferably connected to both ends of the synchronous shaft 512 .
  • the anti-fall mechanism 23 has a first state and a second state, and its first state is the state when an emergency occurs in the transmission unit 5, such as when the synchronous belt 513 breaks, the anti-fall mechanism 23 plays a role in ensuring the transfer of the entire battery.
  • the device 10 maintains a state in a safe state (see FIG. 22 ); its second state is a state in which the entire battery transfer device 10 remains disengaged from the synchronous shaft 512 when it is in a normal working state (see FIG. 21 ).
  • the working principle of the anti-fall mechanism 23 is as follows: when the transmission unit 5 is in normal operation, the anti-fall mechanism 23 is in the second state, and the anti-fall mechanism 23 is kept relatively far away from the synchronous shaft 512 of the transmission unit 5 to avoid the influence of the anti-fall mechanism 23
  • the transmission unit 5 drives the lifting of the battery pick-and-place unit 2; and when a special situation occurs (that is, when the synchronous belt 513 breaks), the anti-drop mechanism 23 restricts the rotation of the synchronous shaft 512 by engaging with the synchronous shaft 512, and then prevents
  • the drop mechanism 23 switches from the second state to the first state, restricting the position of the battery pick-and-place unit 2, and no further large-scale ups and downs, so as to achieve the purpose of anti-falling and ensure that the pick-and-place unit is in a safe state under normal working conditions .
  • the switching between the two states of the anti-drop mechanism 23 that is, the different cooperation states jointly ensures the normal operation of the battery transfer device 10 .
  • the elastic member 233 is preferably a coil spring.
  • the force of the elastic member 233 makes the limit rod 231 always In a state of being bounced up at a high position, after the synchronous belt 513 is accidentally broken, the force exerted by the elastic member 233 enables the limit lever 231 to switch to the first state faster, thereby quickly realizing the synchronous shaft 512.
  • the fastening and fixing enhances the anti-falling efficiency of the limit rod 231 and makes the anti-falling response of the anti-falling mechanism 23 fast.
  • the transmission unit 5 also includes an anti-off gear assembly 54, and the anti-off gear assembly 54 includes a plurality of back wheel sets 541, and the plurality of back wheel sets 541 correspond to the rack and pinion transmission unit one by one. It is set and fixed on the preset position of the battery pick-and-place unit 2 to locate the position of the gear 52 relative to the rack 53 in each set of rack-and-pinion transmission units.
  • an anti-off-gear assembly 54 is also installed at the end of the synchronous shaft 512 to prevent the tooth-off
  • the component 54 is provided with a plurality of back wheel sets 541, and each back wheel set 541 abuts against different wall surfaces on the rack 53, so that the gear 52 is constrained in different directions relative to the rack 53, and the transmission unit 5
  • the anti-loosening assembly 54 is provided with a back wheel set 541 at the position corresponding to each rack and pinion transmission unit, so as to realize the limitation of the position of the gear 52 relative to the rack 53, and improve the transmission effect and operation stability of the rack and pinion transmission unit.
  • the back wheel group 541 of this anti-off gear assembly 54 by setting the back wheel 5411 that is positioned at the back side of rack 53, utilizes two back wheels 5411 in this back wheel group 541 to respectively pair gear 52 relative to the tooth surface of tooth bar 53 Limiting is carried out in the vertical direction and the horizontal direction to ensure that the gear 52 can be meshed on the tooth surface and will not disengage from the vertical and horizontal directions, so that the gear 52 can maintain stable meshing with the rack 53, and the transmission is more stable.
  • the battery pick-and-place unit 2 is clamped on the rack 53 from three directions by the gear 52 and the two back wheels 5411 of the back wheel set 541 , which can also reduce the stress on the gear 52 and make the gear 52 not easily damaged.
  • the position is changed from the other side of the gear 52 relative to the rack 53 to the back and side respectively, which also reduces the battery transfer device 10.
  • the volume reduces the occupied space and reduces the cost of the substation 100 .
  • a back wheel set 541 is respectively installed on the upper and lower sides of the contact position between the gear 52 and the rack 53 , and these two sets of back wheel sets 541 form a tooth-off prevention assembly 54 .
  • the anti-off gear assembly 54 is equipped with four back wheels 5411 corresponding to a set of transmission unit 5 composed of a gear 52 and a rack 53 , so that the gear 52 keeps meshing with the rack 53 .

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Abstract

A structurally stable battery switching station (100). The battery switching station (100) comprises a battery rack (20) having a plurality of battery compartments (201) for storing battery packs and a battery transfer device (10) for transferring batteries between the battery compartments (201), the battery transfer device (10) being located between the battery rack (20) and side walls of the corresponding battery switching station (100), the battery transfer device (10) having a mounting part (1) for mounting a transfer main body part, and the mounting part (1) being secured to a frame of the battery switching station (100) and/or the battery rack (20) to form an integrated structure. According to the above structural arrangement, by securing the battery transfer device (10) and the frame of the battery switching station (100) or the battery rack (20) to form an integrated structure, the impact generated by operation of the battery transfer device (10) can be transmitted and dispersed, the operation stability and reliability are improved, the structural strength requirement of the mounting part (1) is reduced, and the structure and material thickness of the mounting part (1) can be simplified, thereby achieving the purposes such as cost reduction and weight reduction. In addition, the mounting part (1), the battery rack (20), and the frame of the battery switching station (100) can strengthen each other, so that the structure of the battery switching station (100) is more stable.

Description

结构稳固式换电站Structurally stable power station
本申请要求申请日为2021年12月2日的中国专利申请CN2021114740942的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application CN2021114740942 with the filing date of December 2, 2021. This application cites the full text of the above-mentioned Chinese patent application.
技术领域technical field
本发明涉及车辆换电技术领域,特别涉及一种结构稳固式换电站。The invention relates to the technical field of vehicle power exchange, in particular to a structurally stable power exchange station.
背景技术Background technique
对现有的电动车辆进行换电时,通常需要将亏电的电池从电动车辆取出并运输到电池架上,并从电池架上将满电的电池取出并运输到电动车辆,实现电池相对电池架取放的部件为电池转运设备。其中,在电池架上通常通过堆放的形式储存电池,因此电池转运设备在取出或放置电池的时候,需要电池转运设备在水平方向或垂直方向进行移动,以对应不同的电池仓位;具体地,通过将电池转运设备中的电池取放机构配置为可升降移动来实现与不同的电池仓位进行匹配。基于该结构,由于电池取放机构可移动设置,而且还需负载电池后进行移动,因此,对于电池转运设备的承载本体的稳固性要求很高,需避免运动过程中产生晃动、冲击以及噪音等,导致电池转运设备的成本偏。而且,随着不同的运动方式设置,承载本体的结构与成本也会产生变化。When replacing the battery of an existing electric vehicle, it is usually necessary to take out the power-deficient battery from the electric vehicle and transport it to the battery rack, and take out the fully charged battery from the battery rack and transport it to the electric vehicle, so as to realize the relative battery life of the battery. The part picked and placed by the rack is the battery transfer device. Among them, the battery is usually stored in the form of stacking on the battery rack, so when the battery transfer device takes out or places the battery, the battery transfer device needs to move in the horizontal direction or vertical direction to correspond to different battery positions; specifically, through The battery pick-and-place mechanism in the battery transfer equipment is configured to move up and down to match with different battery positions. Based on this structure, since the battery pick-and-place mechanism can be moved and moved after loading the battery, the stability of the load-bearing body of the battery transfer equipment is very high, and it is necessary to avoid shaking, impact and noise during the movement. , leading to a biased cost of battery transfer equipment. Moreover, with the setting of different motion modes, the structure and cost of the bearing body will also change.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服现有技术中电池转运设备存在的缺陷,提供一种结构稳固式换电站,旨在使电池转运设备实现更稳定、可靠且低成本地进行电池转运。The technical problem to be solved by the present invention is to overcome the defects existing in the battery transfer equipment in the prior art, and provide a structurally stable battery swapping station, aiming at enabling the battery transfer equipment to perform battery transfer more stably, reliably and at low cost.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种结构稳固式换电站,所述换电站包括具有多个用于存放电池包的电池仓位的电池架以及用于在所述电池仓位之间进行电池转运的电池转运设备,所述电池转运设备位于所述电池架与对应的所述换电站侧壁之间,所述电池转运设备具有用于安装转运主体部的安装部,所述安装部与所述换电站的框架和/或所述电池架固定为一体结构。A structurally stable swap station, the swap station includes a battery rack with a plurality of battery compartments for storing battery packs and battery transfer equipment for transferring batteries between the battery compartments, the battery transfer equipment Located between the battery rack and the corresponding side wall of the substation, the battery transfer equipment has a mounting part for installing the main part of the transfer, the installation part is connected to the frame of the substation and/or the battery The frame is fixed as an integral structure.
采用上述结构设置,通过将电池转运设备与换电站框架或电池架固定为一体结构,使电池转运设备运行产生的冲击能够传递和分散,提升电池转运设备运行稳定性和可靠性。另外,依靠换电站或者电池架分担来自安装部的一部分载荷,使得安装部自身的结构强度需求下降,可以简化安装部的结构与材料厚度,实现降低成本、减重等目的。With the above-mentioned structural settings, by fixing the battery transfer equipment and the frame or battery rack of the power station as an integral structure, the impact generated by the operation of the battery transfer equipment can be transmitted and dispersed, and the operation stability and reliability of the battery transfer equipment can be improved. In addition, relying on the power station or battery rack to share part of the load from the installation part reduces the structural strength requirements of the installation part itself, which can simplify the structure and material thickness of the installation part, and achieve cost reduction and weight reduction.
同时,通过将换电站内的安装部、电池架和换电站框架一体连接,安装部、电池架及换电站框架 三者之间能够相互加强,使电池架及换电站框架的结构强度和稳固性均得到提升,换电站的结构更加稳固。At the same time, by connecting the installation part, the battery rack and the frame of the swap station in one piece, the installation part, the battery rack and the frame of the swap station can strengthen each other, so that the structural strength and stability of the battery rack and the frame of the swap station can be strengthened Both have been improved, and the structure of the power station is more stable.
较佳地,所述安装部包括具有四根立柱的支撑框架,所述支撑框架的底部和顶面分别与所述换电站的底部和顶部相固定连接。Preferably, the installation part includes a support frame with four columns, and the bottom and top surfaces of the support frame are respectively fixedly connected with the bottom and top of the switching station.
采用上述结构形式可以加强电池转运设备与换电站的连接稳定性,使得电池转运设备运行产生的冲击能够传递和分散,实现提高运行的稳定性和可靠性的目的。同时换电站能够帮助支撑框架分担一部分载荷,使得支撑框架自身的结构强度需求下降,进而可以简化支撑框架的结构与材料厚度,实现降低成本、减重等目的。Adopting the above-mentioned structural form can strengthen the connection stability between the battery transfer equipment and the power station, so that the impact generated by the operation of the battery transfer equipment can be transmitted and dispersed, and the purpose of improving the stability and reliability of the operation can be achieved. At the same time, the power station can help the support frame to share part of the load, reducing the structural strength requirements of the support frame itself, which in turn can simplify the structure and material thickness of the support frame, and achieve cost reduction and weight reduction.
较佳地,所述支撑框架的顶部通过顶面连接单元与所述换电站的顶部固定为一体结构;Preferably, the top of the supporting frame is fixed to the top of the switching station as an integral structure through a top connection unit;
和/或,所述支撑框架的底部通过底面连接单元与所述换电站的底部固定为一体结构。And/or, the bottom of the supporting frame is fixed to the bottom of the switching station as an integral structure through the bottom connection unit.
该电池转运设备,通过将其支撑框架的顶部和底部通过顶面连接单元和底面连接单元与换电站进行连接,使支撑框架与换电站的顶部和底部形成一体结构,进一步加强电池转运设备与换电站的连接稳定性,使得电池转运设备运行产生的冲击能够传递和分散,提升运行稳定性和可靠性。同时,换电站能够帮助支撑框架分担一部分载荷,使得支撑框架自身的结构强度需求下降,可以简化支撑框架的结构与材料厚度,实现降低成本、减重等目的。The battery transfer equipment connects the top and bottom of its support frame to the power station through the top connection unit and the bottom connection unit, so that the support frame and the top and bottom of the power station form an integrated structure, further strengthening the connection between the battery transfer device and the power station. The connection stability of the power station enables the impact generated by the operation of the battery transfer equipment to be transmitted and dispersed, improving the stability and reliability of the operation. At the same time, the power station can help the support frame to share part of the load, reducing the structural strength requirements of the support frame itself, simplifying the structure and material thickness of the support frame, and achieving cost reduction and weight reduction.
同时,在换电站设置电池转运设备的位置处,通过支撑框架实现换电站顶部相对换电站底部的间接连接,有利于提高换电站顶部的结构稳固性。At the same time, at the position where the battery transfer equipment is installed in the battery swap station, the indirect connection between the top of the swap station and the bottom of the swap station is realized through the support frame, which is conducive to improving the structural stability of the top of the swap station.
较佳地,所述底面连接单元包括连接底座,所述连接底座覆设于所述换电站的底面,所述连接底座上设有第一安装孔,所述连接底座通过所述第一安装孔与所述换电站的底面连接,所述支撑框架的四根所述立柱均固定于所述连接底座表面。Preferably, the bottom surface connection unit includes a connection base, the connection base covers the bottom surface of the power exchange station, the connection base is provided with a first installation hole, and the connection base passes through the first installation hole It is connected with the bottom surface of the power exchange station, and the four upright columns of the support frame are all fixed on the surface of the connection base.
通过上述结构设置,可提高该支撑框架在位于该电池取放单元的端角位置处的各根立柱之间的连接强度,使得各立柱所受的载荷能够有效传递至换电站的底面,提高整体结构强度,有效降低成本。Through the above-mentioned structural arrangement, the connection strength of the support frame between the columns at the end corners of the battery pick-and-place unit can be improved, so that the load on each column can be effectively transmitted to the bottom surface of the battery swapping station, improving the overall Structural strength, effectively reducing costs.
较佳地,所述顶面连接单元具有用于连接所述换电站的顶部框架的第二安装孔,所述第二安装孔沿高度方向的位置可调节。Preferably, the top connection unit has a second installation hole for connecting the top frame of the power exchange station, and the position of the second installation hole along the height direction can be adjusted.
通过上述结构设置,在电池转运设备相对换电站内放置到位后,通过调整第二安装孔的高度位置,便于该顶面连接单元与换电站的顶面框架之间的对位与连接,降低连接难度。Through the above-mentioned structural settings, after the battery transfer equipment is placed in place relative to the battery exchange station, by adjusting the height position of the second installation hole, the alignment and connection between the top connection unit and the top frame of the battery exchange station are facilitated, and the connection is reduced. difficulty.
较佳地,所述支撑框架中靠近所述换电站的侧壁的两根所述立柱通过第一连接单元与所述电池架相固定连接;Preferably, the two uprights in the support frame close to the side walls of the power exchange station are fixedly connected to the battery rack through a first connection unit;
和/或,所述支撑框架中靠近所述电池架设置的两根所述立柱通过第二连接单元与所述换电站的侧面框架相固定连接。And/or, the two uprights disposed close to the battery rack in the support frame are fixedly connected to the side frame of the power exchange station through a second connection unit.
通过上述结构设置,安装部与电池架和换电站的侧面框架固定成为一体结构,电池架及换电站的 侧面框架能够帮助支撑框架分担一部分载荷,使得支撑框架自身的结构强度需求进一步下降,进一步实现简化支撑框架的结构与材料厚度的目的。Through the above structural settings, the installation part is fixed with the battery rack and the side frame of the power exchange station to form an integrated structure. The battery rack and the side frame of the power exchange station can help the supporting frame to share part of the load, so that the structural strength requirements of the supporting frame itself are further reduced, and further realization The purpose of simplifying the structure and material thickness of the supporting frame.
较佳地,所述立柱包括:钢构件,所述钢构件沿竖直方向延伸,所述钢构件的横截面为U型,所述钢构件的U型的缺口一侧朝向所述第一连接单元或所述第二连接单元;连接板,所述连接板的两端分别搭接在所述钢构件的U型的两端,所述连接板的外表面用于供所述第一连接单元或所述第二连接单元进行连接。Preferably, the column includes: a steel member, the steel member extends in the vertical direction, the cross section of the steel member is U-shaped, and the notch side of the U-shape of the steel member faces the first connection unit or the second connection unit; a connection plate, the two ends of the connection plate are respectively lapped on the two ends of the U shape of the steel member, and the outer surface of the connection plate is used for the first connection unit or the second connection unit for connection.
通过上述结构设置,使得该支撑框架的立柱在满足供第一连接单元进行连接的结构强度的基础上,还可节约用材,实现降本、减重目的。Through the above structural arrangement, on the basis of meeting the structural strength required for the connection of the first connection unit, the upright column of the support frame can also save material, and achieve the purpose of reducing cost and weight.
较佳地,所述安装部包括具有四根立柱的支撑框架;所述转运主体部包括:设于所述四根立柱之间并且可升降移动的电池取放单元;带动所述电池取放单元升降移动的多个传动单元以及,用于向所述传动单元提供动力的驱动单元。Preferably, the installation part includes a supporting frame with four uprights; the transfer body part includes: a battery pick-and-place unit that is arranged between the four uprights and can move up and down; drives the battery pick-and-place unit A plurality of transmission units for lifting and moving, and a drive unit for providing power to the transmission units.
通过上述结构设置,依托支撑框架的四根立柱对电池取放单元进行相对固定与支撑,提高稳固性与平衡性,进一步通过驱动单元向传动单元提供动力,带动电池取放单元实现升降,进而实现电池取放单元实现升降。Through the above structural settings, relying on the four columns of the support frame to relatively fix and support the battery pick-and-place unit, improve stability and balance, and further provide power to the transmission unit through the drive unit, driving the battery pick-and-place unit to realize lifting, and then realize The battery pick-and-place unit realizes lifting.
较佳地,所述传动单元对应所述立柱设置,每个所述传动单元包括固定于对应的所述立柱上的齿条、设置于所述电池取放单元的预设位置上并且与所述齿条相啮合的齿轮,所述驱动单元通过驱动所述齿轮旋转以带动所述电池取放单元实现升降移动。Preferably, the transmission unit is arranged corresponding to the column, and each transmission unit includes a rack fixed on the corresponding column, is arranged at a preset position of the battery pick-and-place unit and is connected to the The rack is meshed with a gear, and the drive unit drives the battery pick-and-place unit to realize lifting movement by driving the gear to rotate.
传动单元采用齿轮和齿条的方式实现带动电池取放单元升降移动,有效将齿轮齿条的传动平稳和传动效率高的特点与本电池转运设备的工作场景相结合,齿轮齿条传动单元能够将电池取放单元的电池包取放过程保持平稳安全,提高了电池包的取放效率;并且使电池转运设备的结构更紧凑,节约占地空间,进一步降低设备成本。The transmission unit adopts the method of gear and rack to realize the lifting and moving of the battery pick-and-place unit, effectively combining the characteristics of stable transmission and high transmission efficiency of the rack and pinion with the working scene of the battery transfer equipment. The rack and pinion transmission unit can The battery pack pick-and-place process of the battery pick-and-place unit remains stable and safe, which improves the pick-and-place efficiency of the battery pack; and makes the structure of the battery transfer equipment more compact, saves floor space, and further reduces equipment costs.
较佳地,所述传动单元的数量为四个,分别设于所述电池取放单元两侧的端角位置上,所述驱动单元包括两个驱动组件,分别设于所述电池取放单元的两侧。Preferably, the number of the transmission units is four, which are respectively arranged at the corner positions on both sides of the battery pick-and-place unit, and the drive unit includes two drive assemblies, which are respectively arranged on the battery pick-and-place unit on both sides.
采用上述结构,通过一个驱动组件驱动同一侧的两个传动单元带动电池取放单元升降移动,进一步简化电池转运设备的整体结构,降低设备成本。With the above structure, one drive assembly drives two transmission units on the same side to drive the battery pick-and-place unit to move up and down, which further simplifies the overall structure of the battery transfer equipment and reduces equipment costs.
较佳地,每个所述驱动组件包括驱动电机、分别连接两端的所述传动单元的齿轮的同步轴、分别套设在所述驱动电机的输出轴与所述同步轴上的主动轮和从动轮以及在所述主动轮和所述从动轮之间传动的同步带。Preferably, each of the drive assemblies includes a drive motor, a synchronous shaft respectively connected to the gears of the transmission unit at both ends, a driving wheel and a driven wheel respectively sleeved on the output shaft of the drive motor and the synchronous shaft. A driving wheel and a synchronous belt driving between the driving wheel and the driven wheel.
采用上述结构设置,通过同步轴使得电池取放单元的一侧只采用一个驱动电机就能同时控制两组齿轮齿条传动单元进行工作,使得电池取放单元一侧的齿轮能够沿着所述支撑部进行同步、统一地升降移动,同时这样的结构能够精简传动单元的整体结构,从而达到减少占地空间、降低制造成本的有 益技术效果。另外,驱动电机与同步轴之间采用带传动的方式可以有效降低驱动组件的制造和安装的精度要求,有利于降低制造成本,便于操作人员拆装和维护。With the above-mentioned structural arrangement, only one drive motor on one side of the battery pick-and-place unit can be used to control two sets of rack-and-pinion transmission units to work at the same time through the synchronous shaft, so that the gears on one side of the battery pick-and-place unit can move along the support The parts are lifted and moved synchronously and uniformly. At the same time, such a structure can simplify the overall structure of the transmission unit, thereby achieving the beneficial technical effects of reducing floor space and reducing manufacturing costs. In addition, the use of belt transmission between the drive motor and the synchronous shaft can effectively reduce the precision requirements for the manufacture and installation of the drive components, help reduce manufacturing costs, and facilitate disassembly and maintenance by operators.
较佳地,所述转运主体部还包括:防坠机构,所述防坠机构具有第一状态和第二状态,在所述第一状态时,所述防坠机构与所述同步轴相卡合以对所述电池取放单元进行限位;在所述第二状态时,所述防坠机构与所述同步轴相远离,所述同步轴正常旋转。Preferably, the transfer body part further includes: an anti-fall mechanism, the anti-fall mechanism has a first state and a second state, and in the first state, the anti-fall mechanism is engaged with the synchronous shaft Combined to limit the position of the battery pick-and-place unit; in the second state, the anti-drop mechanism is far away from the synchronous shaft, and the synchronous shaft rotates normally.
通过设置防坠机构,在传动单元正常运转时,通过与传动单元的同步轴保持脱离,避免影响传动单元驱动电池取放单元进行升降;而在发生特殊情况时,防坠机构通过与同步轴进行卡合的方式限制同步轴的转动,进而限制电池取放单元的位置,实现防坠目的,确保设备运行安全。By setting the anti-drop mechanism, when the transmission unit is in normal operation, it keeps away from the synchronous shaft of the transmission unit, so as to avoid affecting the transmission unit to drive the battery pick-and-place unit to lift; The locking method restricts the rotation of the synchronous shaft, thereby restricting the position of the battery pick-and-place unit, so as to achieve the purpose of anti-dropping and ensure the safe operation of the equipment.
较佳地,所述传动单元还包括防脱齿组件,所述防脱齿组件包括多个背轮组,多个所述背轮组分别一一对应所述传动单元设置,并且固定在所述电池取放单元的预设位置上,以定位各所述传动单元中的所述齿轮相对所述齿条的位置。Preferably, the transmission unit further includes an anti-off gear assembly, and the anti-off gear assembly includes a plurality of back wheel sets, and the plurality of back wheel sets are set corresponding to the transmission unit one by one, and are fixed on the The preset position of the battery pick-and-place unit is used to locate the position of the gear in each of the transmission units relative to the rack.
通过在传动单元中设置防脱齿组件,在对应各齿轮齿条传动单元的位置处设置背轮组,实现对齿轮相对齿条位置的限定,提高齿轮齿条传动单元的传动效果和运行稳定性。By setting the anti-off gear assembly in the transmission unit and setting the back wheel set at the position corresponding to each rack and pinion transmission unit, the position of the gear relative to the rack is limited, and the transmission effect and operation stability of the rack and pinion transmission unit are improved. .
本发明的积极进步效果在于:The positive progress effect of the present invention is:
通过将电池转运设备与换电站框架或电池架固定为一体结构,使电池转运设备运行产生的冲击能够传递和分散,提升电池转运设备运行稳定性和可靠性。另外,依靠换电站或者电池架分担来自安装部的一部分载荷,使得安装部自身的结构强度需求下降,可以简化安装部的结构与材料厚度,实现降低成本、减重等目的。By fixing the battery transfer equipment and the frame or battery rack of the power station into an integrated structure, the impact generated by the operation of the battery transfer equipment can be transmitted and dispersed, and the stability and reliability of the battery transfer equipment can be improved. In addition, relying on the power station or battery rack to share part of the load from the installation part reduces the structural strength requirements of the installation part itself, which can simplify the structure and material thickness of the installation part, and achieve cost reduction and weight reduction.
同时,通过将换电站内的安装部、电池架和换电站框架一体连接,安装部、电池架及换电站框架三者之间能够相互加强,使电池架及换电站框架的结构强度和稳固性均得到提升,换电站的结构更加稳固。At the same time, by connecting the installation part, the battery rack and the frame of the swap station in one piece, the installation part, the battery rack and the frame of the swap station can strengthen each other, so that the structural strength and stability of the battery rack and the frame of the swap station can be strengthened Both have been improved, and the structure of the power station is more stable.
附图说明Description of drawings
图1为本发明一实施例的换电站的结构示意图(一)。FIG. 1 is a schematic structural diagram (1) of a power station according to an embodiment of the present invention.
图2为本发明一实施例的换电站的结构示意图(二)。Fig. 2 is a schematic structural diagram (2) of a power exchange station according to an embodiment of the present invention.
图3为本发明一实施例的换电站的局部结构示意图。Fig. 3 is a schematic diagram of a partial structure of a power station according to an embodiment of the present invention.
图4为本发明一实施例的电池转运设备的结构示意图。FIG. 4 is a schematic structural diagram of a battery transfer device according to an embodiment of the present invention.
图5为本发明一实施例的电池转运设备的侧部与换电站的连接关系示意图(一)。FIG. 5 is a schematic diagram (1) of the connection relationship between the side of the battery transfer equipment and the power station according to an embodiment of the present invention.
图6为本发明一实施例的电池转运设备的侧部与换电站的连接关系示意图(二)。FIG. 6 is a schematic diagram (2) of the connection relationship between the side of the battery transfer equipment and the power station according to an embodiment of the present invention.
图7为本发明一实施例的电池转运设备的侧部与换电站的连接关系示意图(三)。FIG. 7 is a schematic diagram (3) of the connection relationship between the side of the battery transfer equipment and the power station according to an embodiment of the present invention.
图8为本发明一实施例的电池转运设备的侧部与电池架的连接关系示意图(一)。FIG. 8 is a schematic diagram (1) of the connection relationship between the side of the battery transfer device and the battery rack according to an embodiment of the present invention.
图9为本发明一实施例的电池转运设备的侧部与电池架的连接关系示意图(二)。FIG. 9 is a schematic diagram (2) of the connection relationship between the side of the battery transfer device and the battery rack according to an embodiment of the present invention.
图10为本发明一实施例的电池转运设备的底部相对换电站的连接关系示意图。Fig. 10 is a schematic diagram of the connection relationship between the bottom of the battery transfer equipment and the battery swapping station according to an embodiment of the present invention.
图11为本发明一实施例的底面连接单元的连接关系示意图。FIG. 11 is a schematic diagram of connection relationship of bottom connection units according to an embodiment of the present invention.
图12为本发明一实施例的顶面连接单元的结构示意图。FIG. 12 is a schematic structural diagram of a top connection unit according to an embodiment of the present invention.
图13为本发明一实施例的顶面连接单元的连接关系示意图。FIG. 13 is a schematic diagram of the connection relationship of the top surface connection units according to an embodiment of the present invention.
图14为本发明一实施例的支撑框架的顶面的状态示意图(一)。Fig. 14 is a schematic view (1) of the state of the top surface of the supporting frame according to an embodiment of the present invention.
图15为本发明一实施例的支撑框架的顶面的状态示意图(二)。Fig. 15 is a schematic view (2) of the state of the top surface of the supporting frame according to an embodiment of the present invention.
图16为本发明一实施例的支撑框架的立柱的结构示意图。Fig. 16 is a schematic structural view of a column supporting a frame according to an embodiment of the present invention.
图17为本发明一实施例的第一连接单元的结构示意图。Fig. 17 is a schematic structural diagram of a first connection unit according to an embodiment of the present invention.
图18为本发明一实施例的电池转运设备的结构示意图(二)。Fig. 18 is a schematic structural diagram (2) of a battery transfer device according to an embodiment of the present invention.
图19为本发明一实施例的电池转运设备的传动单元的结构示意图。Fig. 19 is a schematic structural diagram of a transmission unit of a battery transfer device according to an embodiment of the present invention.
图20为本发明一实施例的防坠机构的整体结构示意图。Fig. 20 is a schematic diagram of the overall structure of the anti-drop mechanism according to an embodiment of the present invention.
图21为本发明一实施例的防坠机构在第一状态时的结构示意图。Fig. 21 is a schematic structural view of the anti-fall mechanism in the first state according to an embodiment of the present invention.
图22为本发明一实施例的防坠机构在第二状态时的结构示意图。Fig. 22 is a schematic structural view of the anti-fall mechanism in a second state according to an embodiment of the present invention.
图23为本发明一实施例的防坠机构的局部结构示意图。Fig. 23 is a partial structural schematic diagram of the anti-fall mechanism according to an embodiment of the present invention.
图24为本发明一实施例的防脱齿组件的结构示意图。Fig. 24 is a schematic structural view of an anti-loosening assembly according to an embodiment of the present invention.
图25为本发明一实施例的背轮相对齿条的布局位置示意图。Fig. 25 is a schematic diagram of the layout position of the back wheel relative to the rack according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
换电站100,第一换电模块101,行车道102,第二换电模块103,底部平台104,顶部框架105,框架立柱106,电池转运设备10,安装部1,支撑框架11,立柱111,钢构件1111,连接板1112,第四安装孔11121,顶面12,第三安装孔13,电池取放单元2,顶面连接单元4,水平连接件41,第二安装孔411,调整件42,传动单元5,驱动组件51,同步轴512,主动轮512a,从动轮512b,卡合轮512c,同步带513,驱动电机514,齿轮52,齿条53,防脱齿组件54,背轮组541,背轮5411,底面连接单元6,连接底座61,配重单元7,滑轮组71,第一连接单元81,第一安装板811,第二安装板812,加固板813,第二连接单元82,吊装件9,电池架20,电池仓位201,防坠机构23,限位杆231,啮合齿2311,固定座232,弹性件233 Power exchange station 100, first battery exchange module 101, driving lane 102, second battery exchange module 103, bottom platform 104, top frame 105, frame column 106, battery transfer equipment 10, installation part 1, support frame 11, column 111, Steel member 1111, connection plate 1112, fourth installation hole 11121, top surface 12, third installation hole 13, battery access unit 2, top surface connection unit 4, horizontal connection piece 41, second installation hole 411, adjustment piece 42 , transmission unit 5, drive assembly 51, synchronous shaft 512, driving wheel 512a, driven wheel 512b, engagement wheel 512c, synchronous belt 513, drive motor 514, gear 52, rack 53, anti-off gear assembly 54, back wheel group 541, back wheel 5411, bottom connecting unit 6, connecting base 61, counterweight unit 7, pulley block 71, first connecting unit 81, first mounting plate 811, second mounting plate 812, reinforcement plate 813, second connecting unit 82 , hoisting piece 9, battery rack 20, battery compartment 201, anti-drop mechanism 23, limit rod 231, meshing teeth 2311, fixing seat 232, elastic piece 233
具体实施方式Detailed ways
下面举个较佳实施例,并结合附图来更清楚完整地说明本发明。A preferred embodiment will be given below, and the present invention will be described more clearly and completely in conjunction with the accompanying drawings.
本发明提供了一种结构稳固式换电站100,结构如图1所示。其中,为了便于展示换电站100内部布局,位于换电站100顶部的部分顶板被隐藏。本实施例中,换电站100从左至右依次包括第一换 电模块101、行车道102和第二换电模块103。当待换电的车辆驶入并停止于行车道102中的待定位置后,换电小车将电池从车辆底部取下,并向左或向右移动至第一换电模块101或第二换电模块103中。由于第一换电模块101和第二换电模块103中均具有多个用于存放电池包的电池仓位201的电池架20以及用于在电池仓位201之间进行电池转运的电池转运设备10。在此以电池运输至第二换电模块103为例,描述换电小车在换电站100中换电的过程:在换电小车将电池移动至第二换电模块103之后,电池转运设备10将电池从换电小车上取下,并放置在电池架20的某一个电池仓位201上,使得电池架20对该电池进行充电操作。之后,电池转运设备10再从电池架20的另一个电池仓位201上取出另一个已充满电的电池,将该电池运输至换电小车上,换电小车通过水平移动的方式将该电池运送至车辆底部,并安装至车辆上,以实现换电的目的。The present invention provides a structurally stable power station 100, the structure of which is shown in FIG. 1 . Wherein, in order to facilitate the display of the internal layout of the power exchange station 100, part of the top plate at the top of the power exchange station 100 is hidden. In this embodiment, the battery swap station 100 includes a first battery swap module 101, a driving lane 102, and a second battery swap module 103 from left to right. When the vehicle to be replaced enters and stops at a predetermined position in the driving lane 102, the battery replacement trolley removes the battery from the bottom of the vehicle and moves left or right to the first battery replacement module 101 or the second battery replacement module 101. In module 103. Both the first battery exchange module 101 and the second battery exchange module 103 have a plurality of battery racks 20 for storing battery compartments 201 and battery transfer equipment 10 for transferring batteries between the battery compartments 201 . Here, taking the battery transported to the second battery exchange module 103 as an example, the process of battery exchange in the battery exchange station 100 by the battery exchange trolley is described: after the battery exchange trolley moves the battery to the second battery exchange module 103, the battery transfer equipment 10 will The battery is taken off from the battery exchange trolley, and placed on a certain battery compartment 201 of the battery rack 20, so that the battery rack 20 charges the battery. Afterwards, the battery transfer device 10 takes out another fully charged battery from another battery compartment 201 of the battery rack 20, and transports the battery to the battery replacement trolley, which then moves the battery horizontally to the The bottom of the vehicle and installed on the vehicle to achieve the purpose of battery replacement.
在此以换电站100的第二换电模块103为例,第二换电模块103的布局具体如图2和图3所示,电池架20被布置在靠近行车道102一侧的位置处,该电池架20上的各电池仓位201沿竖直方向依次叠放设置,电池转运设备10位于电池架20与对应的换电站100侧壁之间,提高了换电站100的空间利用率。Taking the second battery exchange module 103 of the battery exchange station 100 as an example here, the layout of the second battery exchange module 103 is shown in Fig. 2 and Fig. The battery compartments 201 on the battery rack 20 are stacked one after another along the vertical direction, and the battery transfer equipment 10 is located between the battery rack 20 and the side wall of the corresponding swap station 100 , which improves the space utilization rate of the swap station 100 .
其中,电池转运设备10具有用于安装转运主体部的安装部1。本实施例中的安装部1分别与换电站100的框架以及电池架20固定为一体结构,使得电池转运设备10运动产生的冲击能够传递和分散至换电站100的框架及电池架20上,以提高该电池转运设备10运行稳定性和可靠性,并且,将电池转运设备10运作产生的冲击传递至换电站100各处,还可以降低换电站100产生的噪音。其中,安装部1朝向电池架20的一侧与电池架20固定为一体结构,朝向背离于电池架20的一侧与换电站100的框架固定为一体结构,使得安装部1自身的结构强度需求下降。另外,依靠换电站100或者电池架20分担来自安装部1的一部分载荷,使得安装部1自身的结构强度需求下降,可以简化安装部1的结构与材料厚度,以实现了降低成本、减重等目的。另外,通过使换电站100内的安装部1与电池架20和换电站100的框架一体连接,安装部1、电池架20及换电站100的框架三者之间能够相互加强,使电池架20及换电站100的框架的结构强度和稳固性均得到提升,换电站100的结构更加稳固。Among them, the battery transfer device 10 has a mounting part 1 for mounting a transfer body part. The installation part 1 in this embodiment is respectively fixed with the frame of the power exchange station 100 and the battery rack 20 as an integral structure, so that the impact generated by the movement of the battery transfer device 10 can be transmitted and dispersed to the frame of the power exchange station 100 and the battery rack 20, so as to The operation stability and reliability of the battery transfer equipment 10 are improved, and the impact generated by the operation of the battery transfer equipment 10 is transmitted to all parts of the swap station 100 , and the noise generated by the swap station 100 can also be reduced. Wherein, the side of the mounting part 1 facing the battery frame 20 is fixed with the battery frame 20 as an integral structure, and the side facing away from the battery frame 20 is fixed as an integral structure with the frame of the substation 100, so that the structural strength of the mounting part 1 itself requires decline. In addition, by relying on the power station 100 or the battery rack 20 to share part of the load from the installation part 1, the structural strength requirements of the installation part 1 itself are reduced, and the structure and material thickness of the installation part 1 can be simplified to achieve cost reduction, weight reduction, etc. Purpose. In addition, by integrally connecting the installation part 1 in the battery exchange station 100 with the battery rack 20 and the frame of the exchange station 100, the installation part 1, the battery rack 20 and the frame of the exchange station 100 can reinforce each other, so that the battery rack 20 And the structural strength and stability of the frame of the swapping station 100 are improved, and the structure of the swapping station 100 is more stable.
在本实施例中,安装部1包括支撑框架11,支撑框架11的侧面由四根立柱111组成,因此安装部1的两侧与电池架20及换电站100的框架固定为一体结构是依靠连接支撑框架11的对应立柱111完成的。In this embodiment, the installation part 1 includes a supporting frame 11, and the side of the supporting frame 11 is composed of four uprights 111, so the two sides of the installation part 1 are fixed with the frame of the battery rack 20 and the battery exchange station 100 as a whole. The corresponding uprights 111 of the supporting frame 11 are completed.
本实施例中的支撑框架11的立柱111与换电站100的框架固定为一体结构的结构设置方案如图5-图7所示:在本实施例中,安装部1是依靠第二连接单元82实现立柱111相对换电站100的框架之间的连接的。本实施例中的第二连接单元82具体为沿水平方向延伸的矩形管,为矩形管的第二连接单元82朝向安装部1的一侧表面分别与支撑框架11的两根立柱111连接,而另一侧分别与换电站 100两个端角位置处的两根框架立柱106连接,通过上述结构设置,使得安装部1与换电站100实现一体连接。In this embodiment, the structural setting scheme of the fixed column 111 of the support frame 11 and the frame of the power exchange station 100 is shown in Figures 5-7: In this embodiment, the installation part 1 relies on the second connection unit 82 Realize the connection between the column 111 and the frame of the substation 100 . The second connection unit 82 in this embodiment is specifically a rectangular tube extending in the horizontal direction, and the side surface of the second connection unit 82 facing the installation part 1 is connected to the two uprights 111 of the support frame 11 respectively, while The other side is respectively connected to two frame columns 106 at the two end corners of the power exchange station 100 . Through the above-mentioned structural arrangement, the installation part 1 and the power exchange station 100 are integrally connected.
其中,本实施例中的换电站100的框架立柱106仅设置在换电站100的端角位置处,因此,第二连接单元82沿水平方向延伸的长度较长,在其他实施例中,若换电站100的框架立柱106设置在其他位置处,第二连接单元82也可以延伸并与该框架立柱106进行连接。Wherein, the frame column 106 of the power exchange station 100 in this embodiment is only set at the corner position of the power exchange station 100, therefore, the length of the second connecting unit 82 extending in the horizontal direction is relatively long. In other embodiments, if the power exchange station 100 The frame column 106 of the power station 100 is arranged at other positions, and the second connection unit 82 can also extend and connect with the frame column 106 .
本实施例中的支撑框架11的立柱111与电池架20固定为一体结构的结构设置方案如图8和图9所示:在本实施例中,第一连接单元81为呈L型的转接件,通过两个呈90度角设置的安装平面分别固定在电池架20和支撑框架11的立柱111上,实现电池架20相对立柱111的紧固连接。In this embodiment, the structural arrangement of the column 111 of the support frame 11 and the battery rack 20 are fixed as an integral structure, as shown in Figure 8 and Figure 9: In this embodiment, the first connecting unit 81 is an L-shaped transfer The components are respectively fixed on the battery rack 20 and the column 111 of the support frame 11 through two installation planes set at an angle of 90 degrees, so as to realize the fast connection of the battery rack 20 to the column 111 .
具体连接结构如图9所示,本实施例中,电池架20朝向支撑框架11一侧的宽度为H 1,小于支撑框架11的宽度H 2,因此,通过在位于两侧的立柱111上分别安装第一连接单元81对电池架20进行连接,通过第一连接单元81的转角连接方式,可以无需考虑电池架20与支撑框架11支架的宽度尺寸差异,有利于不同外形尺寸的电池架与电池转运设备之间的相互连接。 The specific connection structure is shown in Figure 9. In this embodiment, the width of the battery rack 20 facing the support frame 11 is H1 , which is smaller than the width H2 of the support frame 11. The first connecting unit 81 is installed to connect the battery rack 20. Through the corner connection method of the first connecting unit 81, it is not necessary to consider the difference in width between the battery rack 20 and the support frame 11, which is beneficial to battery racks and batteries of different dimensions. Interconnection between transfer devices.
需要明确说明的是,本实施例中提供的第一连接单元81与第二连接单元82的具体结构仅为本发明中一种较为优选的结构实施方案,在其他实施例中,第一连接单元81与第二连接单元82也可采用其他结构实现电池转运设备10相对换电站100的框架及电池架20之间的一体连接,例如,在其他实施例中,电池转运设备10也可通过在朝向换电站100一侧的立柱111上安装类似于第一连接单元81的转角连接结构,以实现相对换电站100的框架立柱106的可靠连接。It should be clearly stated that the specific structure of the first connection unit 81 and the second connection unit 82 provided in this embodiment is only a preferred structural implementation in the present invention. In other embodiments, the first connection unit 81 and the second connection unit 82 can also adopt other structures to realize the integral connection between the battery transfer equipment 10 and the frame of the substation 100 and the battery rack 20. For example, in other embodiments, the battery transfer equipment 10 can also be A corner connection structure similar to the first connection unit 81 is installed on the column 111 on one side of the switching station 100 to achieve a reliable connection to the frame column 106 of the switching station 100 .
本实施例中,换电站100的电池转运设备10不仅通过其侧面与电池架20及换电站100的框架进行一体连接,电池转运设备10的支撑框架11的底面和顶面还与换电站100的底部和顶部相固定连接,以进一步对支撑框架11进行加强,进而可以提高电池转运设备10运行的稳定性和可靠性,并且可以简化支撑框架11的结构与材料厚度的目的。In this embodiment, the battery transfer equipment 10 of the battery exchange station 100 is not only integrally connected with the battery rack 20 and the frame of the exchange station 100 through its side, the bottom surface and the top surface of the support frame 11 of the battery transfer equipment 10 are also connected with the battery exchange station 100. The bottom and the top are fixedly connected to further strengthen the support frame 11 , thereby improving the stability and reliability of the battery transfer device 10 , and simplifying the structure and material thickness of the support frame 11 .
同时,该换电站100通过电池转运设备10的支撑框架11实现换电站100顶部相对换电站100底部的间接连接,也有利于提高换电站100顶部的结构稳固性。At the same time, the battery swapping station 100 realizes the indirect connection between the top of the swapping station 100 and the bottom of the swapping station 100 through the supporting frame 11 of the battery transfer device 10 , which is also conducive to improving the structural stability of the top of the swapping station 100 .
其中,支撑框架11的顶面12通过顶面连接单元4与换电站100顶部固定为一体结构。支撑框架11的底部通过底面连接单元6与换电站100的地步固定为一体结构。采用上述结构形式可以加强电池转运设备10与换电站100的连接,进一步加强电池转运设备10与换电站100的连接稳定性,使得电池转运设备10运行产生的冲击能够传递和分散,实现提高运行的稳定性和可靠性的目的。同时换电站100能够帮助支撑框架11分担一部分载荷,使得支撑框架11自身的结构强度需求下降,进而可以简化支撑框架11的结构与材料厚度,实现降低成本、减重等目的。Wherein, the top surface 12 of the supporting frame 11 is fixed to the top of the switching station 100 through the top surface connecting unit 4 and is integrally structured. The bottom of the supporting frame 11 is fixed to the bottom of the substation 100 through the bottom surface connecting unit 6 and has an integrated structure. Adopting the above structural form can strengthen the connection between the battery transfer equipment 10 and the power exchange station 100, and further strengthen the connection stability between the battery transfer equipment 10 and the power exchange station 100, so that the impact generated by the operation of the battery transfer equipment 10 can be transmitted and dispersed, and the efficiency of operation can be improved. for stability and reliability purposes. At the same time, the substation 100 can help the support frame 11 to share part of the load, so that the structural strength requirements of the support frame 11 itself can be reduced, and the structure and material thickness of the support frame 11 can be simplified to achieve cost reduction and weight reduction.
此外,如图10所示,支撑框架11中靠近换电站100的侧壁的两根立柱111通过第一连接单元81与电池架20相固定连接。支撑框架11中靠近电池架20设置的两根立柱111通过第二连接单元82与 换电站100的侧壁框架固定连接。通过上述结构设置,安装部1与电池架20和换电站100的侧面框架固定成为一体结构,电池架20及换电站100的侧面框架能够帮助支撑框架11分担一部分载荷,使得支撑框架11自身的结构强度需求进一步下降,进一步实现简化支撑框架11结构与材料厚度的目的。In addition, as shown in FIG. 10 , the two uprights 111 of the support frame 11 close to the side wall of the power exchange station 100 are fixedly connected to the battery rack 20 through the first connecting unit 81 . The two uprights 111 arranged close to the battery rack 20 in the support frame 11 are fixedly connected to the side wall frame of the power exchange station 100 through the second connecting unit 82. Through the above-mentioned structural arrangement, the installation part 1, the battery rack 20 and the side frame of the power exchange station 100 are fixed into an integrated structure, and the side frames of the battery rack 20 and the power exchange station 100 can help the support frame 11 to share part of the load, so that the structure of the support frame 11 itself The strength requirement is further reduced, further realizing the purpose of simplifying the structure and material thickness of the support frame 11 .
在本实施例中,还提供一种相对较佳的顶面连接单元4和底面连接单元6的结构设置方案。具体如图11所示,本实施例中,底面连接单元6包括连接底座61,连接底座61覆设在换电站100的底部平台104上,以实现与换电站100底面较大面积的接触,便于传递受力,并提高连接稳固性。在本实施例中,支撑框架11对应电池转运设备10的端角位置处的四根立柱111均通过固定连接的方式实现相对该连接底座61的上表面的紧固连接,其中,固定连接的连接方式可采用现有技术中存在的方案,例如焊接、螺栓连接等。In this embodiment, a relatively preferable structural arrangement scheme of the top connection unit 4 and the bottom connection unit 6 is also provided. Specifically as shown in Figure 11, in this embodiment, the bottom connection unit 6 includes a connection base 61, and the connection base 61 is covered on the bottom platform 104 of the power exchange station 100, so as to achieve a larger area of contact with the bottom surface of the power exchange station 100, which is convenient Transfer the force and improve the stability of the connection. In this embodiment, the four uprights 111 at the end corners of the supporting frame 11 corresponding to the battery transfer equipment 10 are fixedly connected to the upper surface of the connecting base 61 , wherein the connection of the fixed connection The method can adopt the solutions existing in the prior art, such as welding, bolting and so on.
在连接底座61表面设有上下贯通的第一安装孔,第一安装孔用于供螺钉穿入,使得螺钉的末端固定在换电站100的底面上对应开设的螺纹孔内。支撑框架11的四根立柱111均固定在连接底座61表面,提高了支撑框架11在位于该电池转运设备10的端面位置处的各立柱111之间的连接强度,使得各立柱111所受的载荷能够有效传递至换电站100的底面,从而提高换电站100在运行时的整体稳定性。The surface of the connection base 61 is provided with a first installation hole penetrating up and down, and the first installation hole is used for screw penetration, so that the end of the screw is fixed in the corresponding threaded hole on the bottom surface of the power exchange station 100 . The four uprights 111 of the supporting frame 11 are all fixed on the surface of the connection base 61, which improves the connection strength of the supporting frame 11 between the uprights 111 at the end faces of the battery transfer equipment 10, so that the load on the uprights 111 It can be effectively transmitted to the bottom surface of the swap station 100, thereby improving the overall stability of the swap station 100 during operation.
如图12和图13所示,本实施例中,顶面连接单元4包括水平连接件41和调整件42。As shown in FIG. 12 and FIG. 13 , in this embodiment, the top surface connecting unit 4 includes a horizontal connecting piece 41 and an adjusting piece 42 .
其中,水平连接件41有两根,分别沿着支撑框架11的顶面12相对平行的方向设置,并且位于支撑框架11的顶面12的正上方,水平连接件41的数量至少为两根,各水平连接件41之间平行布置,且至少分布在支撑框架11的顶面12的两端,这些水平连接件41的两端均连接至换电站100的顶部框架105上,实现支撑框架11的顶面12相对换电站100的一体连接。Wherein, there are two horizontal connectors 41, respectively arranged along the direction parallel to the top surface 12 of the support frame 11, and located directly above the top surface 12 of the support frame 11, the number of horizontal connectors 41 is at least two, The horizontal connectors 41 are arranged in parallel and distributed at least at both ends of the top surface 12 of the support frame 11. Both ends of these horizontal connectors 41 are connected to the top frame 105 of the substation 100 to realize the The top surface 12 is integrally connected to the substation 100 .
对于每一根水平连接件41,其两端均具有第二安装孔411,通过螺钉穿入第二安装孔411的方式,将水平连接件41固定在换电站100顶部的顶部框架105侧表面处。第二安装孔411沿高度方向的位置可调节,因此在电池转运设备10相对换电站100内放置到位后,通过调节第二安装孔411的高度位置,便于各水平连接件41与换电站100的顶面框架之间的对应于连接,降低了连接的难度。For each horizontal connecting piece 41, there are second mounting holes 411 at both ends, and the horizontal connecting piece 41 is fixed on the side surface of the top frame 105 at the top of the substation 100 by passing screws through the second mounting holes 411. . The position of the second installation hole 411 along the height direction can be adjusted. Therefore, after the battery transfer device 10 is placed in place relative to the battery exchange station 100, by adjusting the height position of the second installation hole 411, it is convenient for each horizontal connector 41 and the exchange station 100. The corresponding connection between the top frames reduces the difficulty of connection.
在水平连接件41与支撑框架11的顶面12之间设有调整件42。调整件42用于实现水平连接件41相对支撑框架11的顶面12的连接,并且调整件42能够调整水平连接件41沿竖直方向与该支撑框架11的顶面12的间距。因此通过设置调整件42,在支撑框架11的顶面12处以向上扩展的方式形成与换电站100连接的第二安装孔411,使得第二安装孔411的设置无需考虑支撑框架11的高度,以适配于不同高度的电池转运设备10,具有通用性高的特点。An adjustment piece 42 is provided between the horizontal connecting piece 41 and the top surface 12 of the support frame 11 . The adjusting piece 42 is used to connect the horizontal connecting piece 41 to the top surface 12 of the supporting frame 11 , and the adjusting piece 42 can adjust the distance between the horizontal connecting piece 41 and the top surface 12 of the supporting frame 11 along the vertical direction. Therefore, by setting the adjustment member 42, the second installation hole 411 connected to the substation 100 is formed in an upwardly expanding manner at the top surface 12 of the support frame 11, so that the setting of the second installation hole 411 does not need to consider the height of the support frame 11, so as to Adapting to battery transfer equipment 10 of different heights, it has the characteristics of high versatility.
另外,在本实施例中,如图14和图15所示,在电池转运设备10相对于换电站100吊装完成后,在电池转运设备10的顶部安装顶面连接单元4。因此在电池转运设备10的支撑框架11的顶面12上 设置第三安装孔13,在顶面连接单元4未安装的情况下,该第三安装孔13还复用为供吊装件9进行安装的结构。通过这种结构设置,在要将电池转运设备10进行吊装进入换电站100内时,利用供调整件42进行安装的第三安装孔13实现临时安装吊装件9的目的,满足吊装需求。在完成吊装之后,拆除吊装件9再安装调整件42,使得第三安装孔13同时具备两种功能。In addition, in this embodiment, as shown in FIG. 14 and FIG. 15 , after the battery transfer equipment 10 is hoisted relative to the power station 100 , the top connection unit 4 is installed on the top of the battery transfer equipment 10 . Therefore, a third installation hole 13 is provided on the top surface 12 of the supporting frame 11 of the battery transfer device 10, and the third installation hole 13 is also reused as the installation of the hoisting piece 9 when the top surface connection unit 4 is not installed. Structure. Through this structural arrangement, when the battery transfer equipment 10 is to be hoisted into the battery swapping station 100, the purpose of temporarily installing the hoisting piece 9 is realized by using the third mounting hole 13 for the installation of the adjustment piece 42 to meet hoisting requirements. After the hoisting is completed, the hoisting part 9 is removed and the adjusting part 42 is installed, so that the third mounting hole 13 has two functions at the same time.
本实施例中,还提供了一种立柱111的优选结构设置方案,以在满足减重降本节省材料等需求的情况下,实现供第一连接单元81以及第二连接单元82进行安装的需求。如图16所示,该立柱111具体结构如下:该立柱111由沿竖直方向延伸的钢构件1111和多块固定在该钢构件1111上的连接板1112共同构成。其中,钢构件1111的横截面呈U型,该钢构件1111的U型的缺口一侧安装上述的连接板1112,该连接板1112沿长度方向的两侧分别通过焊接方式固定在该钢构件1111的U型的两端,并且,在连接板1112的表面上设有供第一连接单元81或者第二连接单元82进行连接的第四安装孔11121,该第四安装孔11121可以是螺纹孔,以便于通过螺旋进行固定。该立柱111通过这种结构设置,使得立柱111在实现供第一连接单元81或第二连接单元82进行连接的功能的基础上,还可节约立柱111的用材,实现降本、减重的目的。In this embodiment, a preferred structural setting scheme of the upright column 111 is also provided, so as to meet the requirements for installation of the first connection unit 81 and the second connection unit 82 while meeting the requirements of weight reduction, cost reduction and material saving. . As shown in FIG. 16 , the specific structure of the column 111 is as follows: the column 111 is composed of a steel member 1111 extending in the vertical direction and a plurality of connecting plates 1112 fixed on the steel member 1111 . Wherein, the cross section of the steel member 1111 is U-shaped, and the above-mentioned connecting plate 1112 is installed on one side of the U-shaped notch of the steel member 1111, and the two sides of the connecting plate 1112 along the length direction are respectively fixed to the steel member 1111 by welding. The two ends of the U-shape, and the fourth mounting hole 11121 for connecting the first connecting unit 81 or the second connecting unit 82 is provided on the surface of the connecting plate 1112, the fourth mounting hole 11121 may be a threaded hole, For easy fixation by screw. The upright column 111 is set with this structure, so that the upright column 111 can realize the function of connecting the first connection unit 81 or the second connection unit 82 on the basis of saving the material of the upright column 111, so as to realize the purpose of cost reduction and weight reduction. .
与本实施例中所提供的立柱111具体实施结构相对应的,第一连接单元81及第二连接单元82可采用下述结构实现立柱111相对电池架20或换电站100侧壁进行可靠连接,同时,还能够具备沿水平或垂直方向调整安装位置的能力,提高安装适配性,在此,以第一连接单元81的具体结构为例:Corresponding to the specific implementation structure of the column 111 provided in this embodiment, the first connection unit 81 and the second connection unit 82 can adopt the following structure to realize the reliable connection of the column 111 with respect to the side wall of the battery rack 20 or the battery exchange station 100, At the same time, it can also have the ability to adjust the installation position in the horizontal or vertical direction to improve the installation adaptability. Here, the specific structure of the first connection unit 81 is taken as an example:
如图17所示,在本实施例中,第一连接单元81具有相对呈90°夹角设置的第一安装板811和第二安装板812。其中,第一安装板811用于与电池架20的支撑柱进行连接,而第二安装板812通过螺钉固定在立柱111连接板1112的第四安装孔11121上。其中,第一安装板811和第二安装板812之间呈90°夹角,以便于从不同方向分别连接电池架20和电池转运设备10的支撑框架11,从而留出足够的安装空间,方便施工人员通过不同的安装螺栓等紧固件,实现电池架20相对应电池转运设备10的固定连接。从图17中可以看出,在第一安装板811和第二安装板812的表面,分别设有沿不同方向延伸的腰形孔,设置在第一安装板811上的为沿水平方向延伸的腰形孔,设置在第二安装板812上的为两个沿竖直方向延伸的腰形孔。通过这些沿水平或垂直方向设置的腰形孔,使第一连接单元81具备沿水平及竖直方向调整安装位置的能力,以更好地贴合所要连接的结构,实现可靠连接的目的。As shown in FIG. 17 , in this embodiment, the first connecting unit 81 has a first mounting plate 811 and a second mounting plate 812 arranged at an angle of 90° relative to each other. Wherein, the first mounting plate 811 is used to connect with the support column of the battery rack 20 , and the second mounting plate 812 is fixed on the fourth mounting hole 11121 of the connecting plate 1112 of the column 111 by screws. Wherein, the angle between the first mounting plate 811 and the second mounting plate 812 is 90°, so as to connect the battery rack 20 and the supporting frame 11 of the battery transfer device 10 from different directions, thereby leaving enough installation space for convenience. The construction personnel realize the fixed connection of the battery rack 20 corresponding to the battery transfer equipment 10 through different fasteners such as installation bolts. It can be seen from FIG. 17 that on the surfaces of the first mounting plate 811 and the second mounting plate 812, waist-shaped holes extending in different directions are respectively provided, and those set on the first mounting plate 811 are holes extending in the horizontal direction. The waist-shaped holes are disposed on the second mounting plate 812 as two vertically extending waist-shaped holes. Through these waist-shaped holes arranged along the horizontal or vertical direction, the first connection unit 81 has the ability to adjust the installation position in the horizontal and vertical directions, so as to better fit the structure to be connected and achieve the purpose of reliable connection.
另外,第一连接单元81还包括分别与第一安装板811和第二安装板812相连的加固板813,通过设置加固板813,可避免第一安装板811相对第二安装板812的位置在长期使用过程中产生变形。In addition, the first connection unit 81 also includes a reinforcing plate 813 connected to the first mounting plate 811 and the second mounting plate 812 respectively. By setting the reinforcing plate 813, the position of the first mounting plate 811 relative to the second mounting plate 812 can be avoided. Deformation occurs during long-term use.
如图18所示,转运主体部包括用于相对电池架20的任一电池仓进行电池取放的电池取放单元2,该电池取放单元2设置于四根立柱111之间,并通过传动单元5带动电池取放单元2在立柱111上沿垂直方向升降移动。上述结构设置,可以依托支撑框架11的四根立柱111对电池取放单元2进行相对固定与支撑,提高稳固性与平衡性。进一步地,驱动单元可以向传动单元5提供动力,以使传 动单元5驱动电池取放单元2移动升降。驱动单元和传动单元5可以按需选择类型和数量,其驱动单元可以选择一组驱动单元同时驱动多组传动单元5,也可以选择多组驱动组件51同时驱动多组传动单元5,前提是保证电池取放单元2的正常运行,达到电池取放操作的目的。在本实施例中,传动单元5共四个,分别被布置在电池取放单元的四个端角位置处,驱动单元包括两个驱动组件,这两个驱动组件分别设在电池取放单元2的左右两侧,位于一侧的驱动组件分别连接同侧两端的两个传动单元5,以向这两个传动单元5提供动力,实现电池取放单元2相对支撑框架11的升降。As shown in FIG. 18 , the transfer main body includes a battery pick-and-place unit 2 for picking and placing batteries relative to any battery compartment of the battery rack 20. The battery pick-and-place unit 2 is arranged between four columns 111 and is driven The unit 5 drives the battery pick-and-place unit 2 to move up and down vertically on the column 111 . The above structural arrangement can rely on the four uprights 111 of the support frame 11 to relatively fix and support the battery pick-and-place unit 2, improving stability and balance. Further, the drive unit can provide power to the transmission unit 5, so that the transmission unit 5 drives the battery pick-and-place unit 2 to move up and down. The type and quantity of the drive unit and the transmission unit 5 can be selected as required, and the drive unit can select one group of drive units to drive multiple groups of transmission units 5 at the same time, or multiple groups of drive components 51 can be selected to drive multiple groups of transmission units 5 at the same time, provided that The normal operation of the battery pick-and-place unit 2 achieves the purpose of battery pick-and-place operations. In this embodiment, there are four transmission units 5, which are respectively arranged at the four end corners of the battery pick-and-place unit. The drive unit includes two drive assemblies, which are respectively arranged on the battery pick-and-place unit On the left and right sides of the battery, the driving assembly on one side is respectively connected to the two transmission units 5 at both ends of the same side to provide power to the two transmission units 5 to realize the lifting of the battery pick-and-place unit 2 relative to the support frame 11.
另外,如图4所示,本实施例中,转运主体部还包括有两个配重单元7,这两个配重单元7分布在电池取放单元2的左右两侧,并通过链条(图中未示出)与电池取放单元2连接,该链条通过滑轮组71改变其传动方向,使得在电池取放单元2上升时,配重单元7同步下降,而在电池取放单元2下降时,配重单元7同步上升,实现配重目的。In addition, as shown in FIG. 4, in this embodiment, the transfer body part also includes two counterweight units 7, which are distributed on the left and right sides of the battery pick-and-place unit 2, and are connected by chains (Fig. not shown in ) is connected with the battery pick-and-place unit 2, and the chain changes its transmission direction through the pulley block 71, so that when the battery pick-and-place unit 2 rises, the counterweight unit 7 descends synchronously, and when the battery pick-and-place unit 2 descends, The counterweight unit 7 rises synchronously to realize the counterweight purpose.
如图19所示,在本实施例中,传动单元5对应立柱111设置,每个传动单元5包括固定于对应立柱111上的齿条53、设置于电池取放位置上并与齿条53向啮合的齿轮52,使得驱动单元通过驱动齿轮52旋转以带动电池取放单元2实现升降。上述方式可以有效地将齿轮52、齿条53的传动平稳和传动效率高的特点与本电池转运设备10的工作场景相结合,使得齿轮52、齿条53和传动单元5能够将电池取放单元2的电池包取放过程保持平稳安全,提高了电池包的取放效率,并且使电池转运设备10的结构更紧凑,节约占地空间,进一步降低设备成本。As shown in Figure 19, in this embodiment, the transmission unit 5 is arranged corresponding to the column 111, and each transmission unit 5 includes a rack 53 fixed on the corresponding column 111, arranged on the battery pick-and-place position and aligned with the rack 53. The meshing gear 52 makes the driving unit rotate through the driving gear 52 to drive the battery pick-and-place unit 2 to realize lifting. The above method can effectively combine the characteristics of stable transmission and high transmission efficiency of the gear 52 and the rack 53 with the working scene of the battery transfer device 10, so that the gear 52, the rack 53 and the transmission unit 5 can take the battery into and out of the unit. 2, the battery pack pick-and-place process remains stable and safe, improves the pick-and-place efficiency of the battery pack, and makes the structure of the battery transfer device 10 more compact, saves floor space, and further reduces equipment costs.
传动单元5的数量为四个,四个传动单元5分别对应电池取放单元2两侧的端角位置上,并且分别设置于支撑框架11与电池取放单元2之间。齿轮52设置在电池取放单元2上,齿条53沿竖直方向设置于支撑框架11上,并且齿轮52与齿条53保持相互啮合的状态。两个驱动单元包括两个驱动组件51,并且驱动组件51分别设置于电池取放单元2的两侧,以驱动位于电池取放单元2的同一侧两端的传动单元5同步带513动电池取放单元2升降移动。即当驱动组件51运动,驱动组件51将带动齿轮52在齿条53上进行滚动,进而使得安装在电池取放单元2上的齿轮52带动电池取放单元2在支撑框架11上进行上下升降运动,进一步简化电池转运设备的整体结构,降低设备成本。The number of transmission units 5 is four, and the four transmission units 5 respectively correspond to the corner positions on both sides of the battery pick-and-place unit 2 and are respectively arranged between the support frame 11 and the battery pick-and-place unit 2 . The gear 52 is arranged on the battery pick-and-place unit 2 , the rack 53 is arranged on the supporting frame 11 along the vertical direction, and the gear 52 and the rack 53 are kept in meshing state. The two drive units include two drive assemblies 51, and the drive assemblies 51 are respectively arranged on both sides of the battery pick-and-place unit 2 to drive the transmission unit 5 synchronous belts 513 located at both ends of the same side of the battery pick-and-place unit 2 to drive the battery pick-and-place Unit 2 moves up and down. That is, when the drive assembly 51 moves, the drive assembly 51 will drive the gear 52 to roll on the rack 53, and then the gear 52 installed on the battery pick-and-place unit 2 will drive the battery pick-and-place unit 2 to move up and down on the support frame 11 , to further simplify the overall structure of the battery transfer equipment and reduce the equipment cost.
如图20至图21所示,对于布置在电池取放单元2左右两侧的驱动组件51,每个驱动组件51均包括驱动电机514、同步轴512和同步带513,其中同步轴512连接两端的传动单元5,同步轴512包括主动轮512a和从动轮512b,驱动电机514的输出轴和主动轮512a同轴连接,主动轮512a和从动轮512b通过同步带513连接,其传动单元5的整个运动过程如下:主动轮512a的转动通过同步带513进而带动从动轮512b的转动,使得带动了同步轴512的转动,进而带动同步轴512两端分别连接的两组传动单元5的齿轮52,使齿轮52在对应的齿条53上升降移动,最终达到使电池取放单元2作升降运动,并运送电池的目的。As shown in Figures 20 to 21, for the drive assemblies 51 arranged on the left and right sides of the battery pick-and-place unit 2, each drive assembly 51 includes a drive motor 514, a synchronous shaft 512 and a synchronous belt 513, wherein the synchronous shaft 512 connects two The transmission unit 5 at the end, the synchronous shaft 512 includes a driving wheel 512a and a driven wheel 512b, the output shaft of the drive motor 514 is connected coaxially with the driving wheel 512a, and the driving wheel 512a and the driven wheel 512b are connected by a synchronous belt 513, the entire transmission unit 5 The movement process is as follows: the rotation of the driving wheel 512a drives the rotation of the driven wheel 512b through the synchronous belt 513, so that the rotation of the synchronous shaft 512 is driven, and then the gears 52 of the two groups of transmission units 5 connected to the two ends of the synchronous shaft 512 are driven, so that The gear 52 moves up and down on the corresponding rack 53 , and finally achieves the purpose of making the battery pick-and-place unit 2 move up and down and transporting the battery.
其中,同步带513的类型和数量可以按需选择,可以选择传动皮带或链条,也可以设置成上层或 者单层多个共同运行。本实施例中,采用链条可满足较大符合运行的需要,以满足换电站100较高的电池转运需求。Wherein, the type and the quantity of synchronous belt 513 can be selected on demand, can select transmission belt or chain, also can be set to upper layer or single layer multiple common operation. In this embodiment, the use of chains can meet the requirements of greater compliance with the operation, so as to meet the higher battery transfer requirements of the battery swapping station 100 .
电池取放单元2置于支撑框架11中,电池取放单元2的四端与支撑框架11之间分别安装有齿轮齿条传动单元,在电池取放单元2的两侧分别安装有同步轴512和驱动电机514,同步轴512与电池取放单元2同侧的两组齿轮齿条传动单元中的齿轮52相固定连接,以使位于两端的齿轮52与同步轴512实现同轴旋转,驱动电机514与电池取放单元2固定连接,驱动电机514带动同步轴512旋转以带动电池取放单元2一侧的两个齿轮52分别在对应的齿条53上滚动,从而使同步轴512带动电池取放单元2的一侧进行升降运动,即在本实施例中通过分别控制电池取放单元2上安装的两个驱动电机514,就可以保证电池取放单元2四端在同一水平面内进行升降。The battery pick-and-place unit 2 is placed in the support frame 11, and a rack-and-pinion transmission unit is respectively installed between the four ends of the battery pick-and-place unit 2 and the support frame 11, and synchronous shafts 512 are respectively installed on both sides of the battery pick-and-place unit 2 And driving motor 514, synchronous shaft 512 is fixedly connected with the gear 52 in the two groups of rack-and-pinion transmission units on the same side of the battery pick-and-place unit 2, so that the gears 52 positioned at both ends and the synchronous shaft 512 realize coaxial rotation, and the driving motor 514 is fixedly connected with the battery pick-and-place unit 2, and the drive motor 514 drives the synchronous shaft 512 to rotate to drive the two gears 52 on one side of the battery pick-and-place unit 2 to roll on the corresponding racks 53, so that the synchronous shaft 512 drives the battery pick-and-place unit 2 to rotate. One side of the battery pick-and-place unit 2 moves up and down, that is, in this embodiment, by separately controlling the two drive motors 514 installed on the battery pick-and-place unit 2, it can be ensured that the four ends of the battery pick-and-place unit 2 move up and down in the same horizontal plane.
在上述的这种结构设置情况下,同步轴512使得电池取放单元2的一侧只采用一个驱动电机514就能同时控制两组齿轮齿条传动单元进行工作,使得电池取放单元2一侧的齿轮52能够沿着支撑部沿竖直方向进行同步、统一地升降移动,同时这样的结构能够精简齿轮齿条传动单元的整体结构,从而达到减少占地空间、降低制造成本的有益技术效果,另外驱动电机514与同步轴512之间采用带传动的方式可以有效降低驱动组件51的制造和安装的精度要求,有利于降低制造成本,便于操作人员拆装和维护。In the case of the above-mentioned structural setting, the synchronous shaft 512 enables one side of the battery pick-and-place unit 2 to use only one drive motor 514 to simultaneously control two groups of rack-and-pinion transmission units to work, so that the battery pick-and-place unit 2 side The gear 52 can move up and down synchronously and uniformly along the support portion in the vertical direction, and at the same time, such a structure can simplify the overall structure of the rack and pinion transmission unit, thereby achieving the beneficial technical effects of reducing floor space and reducing manufacturing costs. In addition, the belt transmission between the driving motor 514 and the synchronous shaft 512 can effectively reduce the manufacturing and installation precision requirements of the driving assembly 51, which is beneficial to reduce the manufacturing cost, and is convenient for operators to disassemble and maintain.
转运主体部还包括防坠机构23,该防坠机构23设置在电池转运设备10中。设置该防坠机构23的目的是在电池转运设备10在突发状况导致电池转运设备10不能正常操作时,防坠机构23可以保证电池转运设备10的安全,将意外产生的风险降到最低。The transfer body part also includes a fall prevention mechanism 23 , which is provided in the battery transfer device 10 . The anti-drop mechanism 23 is provided to ensure the safety of the battery transfer device 10 and minimize the risk of accidents when the battery transfer device 10 fails to operate normally due to an emergency.
该防坠机构23与传动单元5相连接,在本实施例中,择优选择将防坠机构23连接在同步轴512的两端。该防坠机构23具有第一状态和第二状态,其第一状态是当传动单元5发生突发状况时的状态,如当同步带513发生断裂时,防坠机构23起到保证整个电池转运设备10维持在安全情况下的状态(参见图22);其第二状态是整个电池转运设备10呈现正常工作状态时与同步轴512保持脱离相远离的状态(参见图21)。The anti-fall mechanism 23 is connected to the transmission unit 5 , and in this embodiment, the anti-fall mechanism 23 is preferably connected to both ends of the synchronous shaft 512 . The anti-fall mechanism 23 has a first state and a second state, and its first state is the state when an emergency occurs in the transmission unit 5, such as when the synchronous belt 513 breaks, the anti-fall mechanism 23 plays a role in ensuring the transfer of the entire battery. The device 10 maintains a state in a safe state (see FIG. 22 ); its second state is a state in which the entire battery transfer device 10 remains disengaged from the synchronous shaft 512 when it is in a normal working state (see FIG. 21 ).
所以防坠机构23的工作原理如下:在传动单元5正常运转时,防坠机构23处于第二状态,通过防坠机构23与传动单元5的同步轴512保持相对远离,避免防坠机构23影响传动单元5驱动电池取放单元2的升降;而在发生特殊情况时(即同步带513断裂时),防坠机构23通过与同步轴512进行卡合的方式限制同步轴512的转动,则防坠机构23从第二状态切换至第一状态,限制电池取放单元2的位置,不会再发生大幅度的升降,实现防坠目的,保证取放单元在正常的工作环境下处于安全的状态。防坠机构23的两个状态的切换即不同的配合状态共同保证了电池转运设备10的正常运行。Therefore, the working principle of the anti-fall mechanism 23 is as follows: when the transmission unit 5 is in normal operation, the anti-fall mechanism 23 is in the second state, and the anti-fall mechanism 23 is kept relatively far away from the synchronous shaft 512 of the transmission unit 5 to avoid the influence of the anti-fall mechanism 23 The transmission unit 5 drives the lifting of the battery pick-and-place unit 2; and when a special situation occurs (that is, when the synchronous belt 513 breaks), the anti-drop mechanism 23 restricts the rotation of the synchronous shaft 512 by engaging with the synchronous shaft 512, and then prevents The drop mechanism 23 switches from the second state to the first state, restricting the position of the battery pick-and-place unit 2, and no further large-scale ups and downs, so as to achieve the purpose of anti-falling and ensure that the pick-and-place unit is in a safe state under normal working conditions . The switching between the two states of the anti-drop mechanism 23 , that is, the different cooperation states jointly ensures the normal operation of the battery transfer device 10 .
本实施例的防坠机构23的具体结构如下:如图23所示,防坠机构23包括限位杆231,限位杆231的一端枢轴连接在电池取放单元2的侧面位置处上并位于同步轴512的下方,另一端通过一滚轮 定位在同步带513的,以通过同步带513限制限位杆231的位置。在本实施例中,电池取放单元2侧面用于供限位杆231进行枢轴连接的结构由固定在电池取放单元2的框架上的固定座232提供,限位杆231的一端和该固定座232活动连接,以实现使限位杆231的另一端通过与固定座232的连接点为基点沿图23中箭头所指方向进行摆动的活动方式,通过这种摆动运动的方式,限位杆231在第一状态和第二状态之间切换。在这种运动方式下,限位杆231的运动路径简单,有利于提高防坠机构23的运行可靠性。The specific structure of the anti-drop mechanism 23 of the present embodiment is as follows: as shown in FIG. Located below the synchronous shaft 512 , the other end is positioned on the synchronous belt 513 through a roller, so as to limit the position of the limiting rod 231 through the synchronous belt 513 . In this embodiment, the structure on the side of the battery pick-and-place unit 2 for the pivotal connection of the limit lever 231 is provided by the fixing seat 232 fixed on the frame of the battery pick-and-place unit 2, and one end of the limit lever 231 and the The fixed seat 232 is movably connected to realize the movement mode that the other end of the limit rod 231 can swing along the direction indicated by the arrow in Fig. 23 through the connection point with the fixed seat 232 as the base point. The lever 231 switches between a first state and a second state. In this movement mode, the movement path of the limit rod 231 is simple, which is beneficial to improve the operational reliability of the anti-drop mechanism 23 .
具体地,限位杆231在朝向同步轴512的一侧表面上设有用于卡合同步轴512的啮合齿2311,在同步带513处于正常运行状态时,由于限位杆231末端的滚轮相对于同步带513接触限位的关系,限位杆231上的啮合齿2311相对同步轴512距离较远,避免影响同步轴512的正常转动;当同步带513处于异常运行状态(例如断裂等情况)时,同步带513无法通过滚轮限制限位杆231,使得限位杆231朝靠近同步轴512的方向作翻转运动,使啮合齿2311与设置在同步轴512相卡合,以阻止同步轴512进一步转动,实现防坠目的。Specifically, the limiting rod 231 is provided with an engaging tooth 2311 for engaging the synchronous shaft 512 on the side surface facing the synchronous shaft 512. The relationship between the timing belt 513 contact limit, the meshing tooth 2311 on the limit rod 231 is relatively far away from the synchronous shaft 512, so as to avoid affecting the normal rotation of the synchronous shaft 512; , the synchronous belt 513 cannot limit the limit rod 231 through the roller, so that the limit rod 231 makes a flip movement towards the direction close to the synchronous shaft 512, so that the meshing teeth 2311 are engaged with the synchronous shaft 512, so as to prevent the synchronous shaft 512 from further rotating , to achieve the purpose of anti-falling.
本实施例中,当限位杆231沿图22中箭头所指方向从第二状态切换至第一状态时,通过限位杆231上的啮合齿2311是与固定在同步轴512表面的卡合轮512c进行卡合的,实现限位固定同步轴512继续转动的作用,增强同步轴512和限位杆231之间的配合效果,实现防坠机构23的防坠措施。通过在同步轴512表面设置卡合轮512c实现相对限位杆231的卡合,也能够避免啮合导致同步轴512表面损伤,有利于同步轴512的长期运行。In this embodiment, when the limit rod 231 is switched from the second state to the first state along the direction indicated by the arrow in FIG. The engagement of the wheel 512c realizes the function of limiting and fixing the synchronous shaft 512 to continue to rotate, strengthens the cooperation effect between the synchronous shaft 512 and the limiting rod 231, and realizes the anti-falling measures of the anti-falling mechanism 23. By arranging the engaging wheel 512c on the surface of the synchronous shaft 512 to achieve engagement with the limit rod 231 , it is also possible to avoid damage to the surface of the synchronous shaft 512 caused by the engagement, which is beneficial to the long-term operation of the synchronous shaft 512 .
如图21所示,本实施例中的防坠机构23还包括弹性件233,弹性件233的一端连接于限位杆231上且另一端固定连接于电池取放单元2上,弹性件233用于向限位杆231施加使其切换至第一状态的作用力。其中,在图中15所示的弹性件233仅用于说明示意该弹性件233的优选设置位置以及与限位杆231连接关系,弹性件233具体可采用现有技术中所有能够产生弹性的部件,以保持对限位杆231施加切换至第一状态的作用力。As shown in Figure 21, the anti-drop mechanism 23 in this embodiment also includes an elastic member 233, one end of the elastic member 233 is connected to the limit rod 231 and the other end is fixedly connected to the battery pick-and-place unit 2, the elastic member 233 is used A force is applied to the limiting rod 231 to switch to the first state. Among them, the elastic member 233 shown in Figure 15 is only used to illustrate the preferred setting position of the elastic member 233 and the connection relationship with the limit rod 231, and the elastic member 233 can specifically adopt all the parts that can generate elasticity in the prior art , so as to maintain the force applied to the limit rod 231 to switch to the first state.
在本实施例中,弹性件233优选为螺旋弹簧,通过设置弹性件233对限位杆231施加作用力,无论防坠机构23处于哪种状态,弹性件233的作用力使得限位杆231一直处于一个高位被弹起的状态,在同步带513发生意外断裂之后,通过弹性件233所施加的作用力使得限位杆231能够更快地切换至第一状态,进而快速实现对同步轴512的卡合固定,增强限位杆231的防坠效率,使得防坠机构23的防坠反应速度快。In this embodiment, the elastic member 233 is preferably a coil spring. By setting the elastic member 233 to exert a force on the limit rod 231, no matter what state the anti-drop mechanism 23 is in, the force of the elastic member 233 makes the limit rod 231 always In a state of being bounced up at a high position, after the synchronous belt 513 is accidentally broken, the force exerted by the elastic member 233 enables the limit lever 231 to switch to the first state faster, thereby quickly realizing the synchronous shaft 512. The fastening and fixing enhances the anti-falling efficiency of the limit rod 231 and makes the anti-falling response of the anti-falling mechanism 23 fast.
其中,弹性件233的优选设置范围如下:在限位杆231和电池取放单元2所呈现的夹角内,且其安装位置可以按需设置在该夹角的任意位置处。在本实施例中,将弹性件233设置在距离限位杆231和固定座232连接处的最远位置上,即弹性件233的一端设置在限位杆231远离固定座232的最远端点上,弹性件233的另一端设置在距离固定座232相对应的距离的电池取放单元2上。Wherein, the preferred setting range of the elastic member 233 is as follows: within the included angle between the limiting rod 231 and the battery pick-and-place unit 2 , and its installation position can be set at any position of the included angle as required. In this embodiment, the elastic member 233 is arranged at the farthest position from the connection between the limiting rod 231 and the fixing seat 232, that is, one end of the elastic member 233 is arranged at the farthest end point of the limiting rod 231 away from the fixing seat 232 The other end of the elastic member 233 is disposed on the battery pick-and-place unit 2 at a corresponding distance from the fixing base 232 .
另外,如图24和图25所示,传动单元5还包括防脱齿组件54,防脱齿组件54包括多个背轮组541,多个背轮组541分别一一对应齿轮齿条传动单元设置并且固定于电池取放单元2的预设位置上,以定位每组齿轮齿条传动单元中的齿轮52相对齿条53的位置。In addition, as shown in FIG. 24 and FIG. 25 , the transmission unit 5 also includes an anti-off gear assembly 54, and the anti-off gear assembly 54 includes a plurality of back wheel sets 541, and the plurality of back wheel sets 541 correspond to the rack and pinion transmission unit one by one. It is set and fixed on the preset position of the battery pick-and-place unit 2 to locate the position of the gear 52 relative to the rack 53 in each set of rack-and-pinion transmission units.
齿轮齿条传动单元中其齿条53与支撑框架11的立柱111固定连接,其齿轮52与同步轴512的端部同轴固定连接,驱动电机514带动同步轴512旋转以使齿轮52在齿条53上进行滚动,为了保证齿轮52在齿条53上滚动过程中,齿轮52与齿条53始终有良好的啮合效果,在同步轴512的端部还安装有防脱齿组件54,防脱齿组件54上设有多个背轮组541,各背轮组541分别与齿条53上的不同壁面相抵靠,以使齿轮52进行相对齿条53的不同方向上的约束,该传动单元5的防脱齿组件54通过在对应各齿轮齿条传动单元的位置处设置背轮组541,实现对齿轮52相对齿条53位置的限定,提高齿轮齿条传动单元的传动效果和运行稳定性。In the rack and pinion transmission unit, its rack 53 is fixedly connected with the column 111 of the support frame 11, its gear 52 is fixedly connected with the end of the synchronous shaft 512 coaxially, and the drive motor 514 drives the synchronous shaft 512 to rotate so that the gear 52 is on the rack. 53, in order to ensure that the gear 52 and the rack 53 always have a good meshing effect during the rolling process of the gear 52 on the rack 53, an anti-off-gear assembly 54 is also installed at the end of the synchronous shaft 512 to prevent the tooth-off The component 54 is provided with a plurality of back wheel sets 541, and each back wheel set 541 abuts against different wall surfaces on the rack 53, so that the gear 52 is constrained in different directions relative to the rack 53, and the transmission unit 5 The anti-loosening assembly 54 is provided with a back wheel set 541 at the position corresponding to each rack and pinion transmission unit, so as to realize the limitation of the position of the gear 52 relative to the rack 53, and improve the transmission effect and operation stability of the rack and pinion transmission unit.
该防脱齿组件54的背轮组541,通过设置位于齿条53的背面的背轮5411,利用该背轮组541中的两个背轮5411分别对齿轮52相对齿条53的齿面的垂直方向及水平方向上进行限位,以保证齿轮52能够啮合在齿面上不会从垂直方向和水平方向上脱出,使得齿轮52能够与齿条53保持稳定的啮合,传动更为稳定。其中,电池取放单元2通过齿轮52和背轮组541的两个背轮5411从三个方向夹设于齿条53,也可以减少齿轮52上的应力,使齿轮52不易损坏。相比背轮组541的背轮5411从其他方向进行限位,将限位从齿轮52相对齿条53的另一侧改为分别从背面和侧面进行限位,也缩减了电池转运设备10的体积,减少了占地空间,降低了换电站100的成本。The back wheel group 541 of this anti-off gear assembly 54, by setting the back wheel 5411 that is positioned at the back side of rack 53, utilizes two back wheels 5411 in this back wheel group 541 to respectively pair gear 52 relative to the tooth surface of tooth bar 53 Limiting is carried out in the vertical direction and the horizontal direction to ensure that the gear 52 can be meshed on the tooth surface and will not disengage from the vertical and horizontal directions, so that the gear 52 can maintain stable meshing with the rack 53, and the transmission is more stable. Wherein, the battery pick-and-place unit 2 is clamped on the rack 53 from three directions by the gear 52 and the two back wheels 5411 of the back wheel set 541 , which can also reduce the stress on the gear 52 and make the gear 52 not easily damaged. Compared with the back wheel 5411 of the back wheel set 541, which is limited from other directions, the position is changed from the other side of the gear 52 relative to the rack 53 to the back and side respectively, which also reduces the battery transfer device 10. The volume reduces the occupied space and reduces the cost of the substation 100 .
如图25所示,在一个与齿条53轴线垂直的平面内,对齿轮52相对齿条53的齿面的垂直方向及水平方向上进行限位的两个背轮5411形成一个背轮组541。如图24所示,在本实施例中,在齿轮52和齿条53接触位置的上下两侧分别安装有一个背轮组541,这两组背轮组541组成一个防脱齿组件54。也就是说,防脱齿组件54对应于一组由齿轮52齿条53组成的传动单元5配备有四个背轮5411,以使齿轮52保持与齿条53啮合。在齿轮52在齿条53上进行向上或向下滚动时,齿轮52与齿条53啮合位置的上侧和下侧的受力是相互均衡的,有利于保证齿轮52与齿条53啮合时的应力分布始终一致,有利于提高齿轮52和齿条53的使用寿命。同时这样的设计相对于电池取放单元2来说,使得电池取放单元2竖直方向的上下两侧有背轮5411进行支撑,有利于使得电池取放单元2在升降过程中运行更加平稳,以保证换电站100的运行稳定性,降低运行过程中发出的异响。As shown in Figure 25, in a plane perpendicular to the axis of the rack 53, two back wheels 5411 that limit the vertical and horizontal directions of the tooth surface of the gear 52 relative to the rack 53 form a back wheel group 541 . As shown in FIG. 24 , in this embodiment, a back wheel set 541 is respectively installed on the upper and lower sides of the contact position between the gear 52 and the rack 53 , and these two sets of back wheel sets 541 form a tooth-off prevention assembly 54 . That is to say, the anti-off gear assembly 54 is equipped with four back wheels 5411 corresponding to a set of transmission unit 5 composed of a gear 52 and a rack 53 , so that the gear 52 keeps meshing with the rack 53 . When the gear 52 rolls up or down on the rack 53, the forces on the upper side and the lower side of the meshing position of the gear 52 and the rack 53 are mutually balanced, which is beneficial to ensure that the gear 52 is meshed with the rack 53. The stress distribution is always consistent, which is beneficial to improve the service life of the gear 52 and the rack 53 . At the same time, compared with the battery pick-and-place unit 2, this design enables the battery pick-and-place unit 2 to be supported by back wheels 5411 on the upper and lower sides in the vertical direction, which is conducive to making the battery pick-and-place unit 2 run more smoothly during the lifting process. In order to ensure the operation stability of the battery swapping station 100 and reduce the abnormal noise during operation.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本发明的保护范围由所附权利要求书限定。Although the specific implementations of the present invention have been described above, those skilled in the art should understand that these are only examples, and various changes or changes can be made to these implementations without departing from the principle and essence of the present invention. Revise. Accordingly, the protection scope of the present invention is defined by the appended claims.

Claims (13)

  1. 一种结构稳固式换电站,所述换电站包括具有多个用于存放电池包的电池仓位的电池架以及用于在所述电池仓位之间进行电池转运的电池转运设备,其特征在于,所述电池转运设备位于所述电池架与对应的所述换电站侧壁之间,所述电池转运设备具有用于安装转运主体部的安装部,所述安装部与所述换电站的框架和/或所述电池架固定为一体结构。A structurally stable switching station, the switching station includes a battery rack with a plurality of battery compartments for storing battery packs and battery transfer equipment for transferring batteries between the battery compartments, characterized in that the The battery transfer equipment is located between the battery rack and the corresponding side wall of the substation, the battery transfer equipment has an installation part for installing the main part of the transfer, the installation part is connected to the frame and/or of the substation Or the battery rack is fixed as an integral structure.
  2. 如权利要求1所述的结构稳固式换电站,其特征在于,所述安装部包括具有四根立柱的支撑框架,所述支撑框架的底部和顶面分别与所述换电站的底部和顶部相固定连接。The structurally stable switching station according to claim 1, wherein the installation part includes a supporting frame with four columns, and the bottom and top surfaces of the supporting frame are respectively connected to the bottom and top of the switching station. Fixed connection.
  3. 如权利要求2所述的结构稳固式换电站,其特征在于,所述支撑框架的顶部通过顶面连接单元与所述换电站的顶部固定为一体结构;The structurally stable switching station according to claim 2, characterized in that the top of the support frame is fixed to the top of the switching station through a top surface connection unit to form an integrated structure;
    和/或,所述支撑框架的底部通过底面连接单元与所述换电站的底部固定为一体结构。And/or, the bottom of the supporting frame is fixed to the bottom of the switching station as an integral structure through the bottom connection unit.
  4. 如权利要求3所述的结构稳固式换电站,其特征在于,所述底面连接单元包括连接底座,所述连接底座覆设于所述换电站的底面,所述连接底座上设有第一安装孔,所述连接底座通过所述第一安装孔与所述换电站的底面连接,所述支撑框架的四根所述立柱均固定于所述连接底座表面。The structurally stable power exchange station according to claim 3, wherein the bottom connection unit includes a connection base, the connection base covers the bottom surface of the power exchange station, and the connection base is provided with a first installation holes, the connection base is connected to the bottom surface of the power exchange station through the first installation hole, and the four uprights of the support frame are all fixed on the surface of the connection base.
  5. 如权利要求3、4任一项所述的结构稳固式换电站,其特征在于,所述顶面连接单元具有用于连接所述换电站的顶部框架的第二安装孔,所述第二安装孔沿高度方向的位置可调节。The structurally stable switching station according to any one of claims 3 and 4, wherein the top connection unit has a second mounting hole for connecting the top frame of the switching station, and the second mounting hole The position of the hole along the height direction is adjustable.
  6. 如权利要求2-5任一项所述的结构稳固式换电站,其特征在于,所述支撑框架中靠近所述换电站的侧壁的两根所述立柱通过第一连接单元与所述电池架相固定连接;The structurally stable switching station according to any one of claims 2-5, wherein the two columns in the support frame close to the side walls of the switching station are connected to the battery through the first connection unit The frame phase is fixedly connected;
    和/或,所述支撑框架中靠近所述电池架设置的两根所述立柱通过第二连接单元与所述换电站的侧面框架相固定连接。And/or, the two uprights disposed close to the battery rack in the support frame are fixedly connected to the side frame of the power exchange station through a second connection unit.
  7. 如权利要求6所述的结构稳固式换电站,其特征在于,所述立柱包括:The structurally stable switching station according to claim 6, wherein the column comprises:
    钢构件,所述钢构件沿竖直方向延伸,所述钢构件的横截面为U型,所述钢构件的U型的缺口一侧朝向所述第一连接单元或所述第二连接单元;A steel member, the steel member extending in the vertical direction, the cross section of the steel member is U-shaped, and the notch side of the U-shape of the steel member faces the first connection unit or the second connection unit;
    连接板,所述连接板的两端分别搭接在所述钢构件的U型的两端,所述连接板的外表面用于供所述第一连接单元或所述第二连接单元进行连接。A connection plate, the two ends of the connection plate are respectively lapped on the two ends of the U shape of the steel member, and the outer surface of the connection plate is used for connecting the first connection unit or the second connection unit .
  8. 如权利要求2-7任一项所述的结构稳固式换电站,其特征在于,所述安装部包括具有四根立柱的支撑框架;The structurally stable switching station according to any one of claims 2-7, wherein the installation part includes a support frame with four columns;
    所述转运主体部包括:The transfer body part includes:
    设于所述四根立柱之间并且可升降移动的电池取放单元;A battery pick-and-place unit that is arranged between the four uprights and can move up and down;
    带动所述电池取放单元升降移动的多个传动单元以及,A plurality of transmission units that drive the battery pick-and-place unit to move up and down and,
    用于向所述传动单元提供动力的驱动单元。A drive unit for providing power to the transmission unit.
  9. 如权利要求8所述的结构稳固式换电站,其特征在于,所述传动单元对应所述立柱设置,每个所述传动单元包括固定于对应的所述立柱上的齿条、设置于所述电池取放单元的预设位置上并且与所述齿条相啮合的齿轮,所述驱动单元通过驱动所述齿轮旋转以带动所述电池取放单元实现升降移动。The structurally stable switching station according to claim 8, wherein the transmission unit is arranged corresponding to the column, and each transmission unit includes a rack fixed on the corresponding column, and is arranged on the column. A gear on the preset position of the battery pick-and-place unit and meshed with the rack, the drive unit drives the battery pick-and-place unit to realize lifting movement by driving the gear to rotate.
  10. 如权利要求8、9任一项所述的结构稳固式换电站,其特征在于,所述传动单元的数量为四个,分别设于所述电池取放单元两侧的端角位置上,所述驱动单元包括两个驱动组件,分别设于所述电池取放单元的两侧。The structure-stable swapping station according to any one of claims 8 and 9, characterized in that, the number of the transmission units is four, which are respectively arranged at the end angle positions on both sides of the battery pick-and-place unit, so The drive unit includes two drive components, which are respectively arranged on both sides of the battery pick-and-place unit.
  11. 如权利要求10所述的结构稳固式换电站,其特征在于,每个所述驱动组件包括驱动电机、分别连接两端的所述传动单元的齿轮的同步轴、分别套设在所述驱动电机的输出轴与所述同步轴上的主动轮和从动轮以及在所述主动轮和所述从动轮之间传动的同步带。The structurally stable switching station according to claim 10, wherein each of the driving components includes a driving motor, a synchronous shaft respectively connected to the gears of the transmission unit at both ends, and respectively sleeved on the driving motor. The output shaft and the driving wheel and the driven wheel on the synchronous shaft and the synchronous belt driven between the driving wheel and the driven wheel.
  12. 如权利要求11所述的结构稳固式换电站,其特征在于,所述转运主体部还包括:防坠机构,所述防坠机构具有第一状态和第二状态,在所述第一状态时,所述防坠机构与所述同步轴相卡合以所述电池取放单元进行限位;在所述第二状态时,所述防坠机构与所述同步轴相远离,所述同步轴正常旋转。The structurally stable switching station according to claim 11, wherein the transfer body part further comprises: an anti-fall mechanism, the anti-fall mechanism has a first state and a second state, and in the first state , the anti-drop mechanism engages with the synchronous shaft to limit the position of the battery pick-and-place unit; in the second state, the anti-fall mechanism is far away from the synchronous shaft, and the synchronous shaft Normal rotation.
  13. 如权利要求9-12任一项所述的结构稳固式换电站,其特征在于,所述传动单元还包括防脱齿组件,所述防脱齿组件包括多个背轮组,多个所述背轮组分别一一对应所述传动单元设置,并且固定在所述电池取放单元的预设位置上,以定位各所述传动单元中的所述齿轮相对所述齿条的位置。The structurally stable power exchange station according to any one of claims 9-12, wherein the transmission unit further includes an anti-slip assembly, and the anti-slip assembly includes a plurality of back wheel sets, and a plurality of the The back wheel sets are arranged corresponding to the transmission units one by one, and are fixed at preset positions of the battery pick-and-place unit, so as to locate the position of the gear in each transmission unit relative to the rack.
PCT/CN2022/135809 2021-12-02 2022-12-01 Structurally stable battery switching station WO2023098789A1 (en)

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