WO2023098594A1 - Planar magnetic device and wiring method - Google Patents

Planar magnetic device and wiring method Download PDF

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Publication number
WO2023098594A1
WO2023098594A1 PCT/CN2022/134460 CN2022134460W WO2023098594A1 WO 2023098594 A1 WO2023098594 A1 WO 2023098594A1 CN 2022134460 W CN2022134460 W CN 2022134460W WO 2023098594 A1 WO2023098594 A1 WO 2023098594A1
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WIPO (PCT)
Prior art keywords
distance
air gap
loss
coil winding
line width
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PCT/CN2022/134460
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French (fr)
Chinese (zh)
Inventor
廖胜峰
任文
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广州视源电子科技股份有限公司
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Publication of WO2023098594A1 publication Critical patent/WO2023098594A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • H01F3/14Constrictions; Gaps, e.g. air-gaps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

Definitions

  • the present disclosure relates to the field of electronics, in particular, to a planar magnetic device and a wiring method.
  • FIG. 1 is a schematic diagram of a magnetic flux trend according to the prior art. As shown in Figure 1, an air gap is generally opened on the magnetic core to store large magnetic flux energy, the main magnetic flux 111 passing through the magnetic core, and the diffusion magnetic flux 222 that diffuses into the window, passing through the magnetic columns
  • the bypass magnetic flux 333 is the bypass magnetic flux 333.
  • the magnetic flux is a closed curve
  • some magnetic force lines will disperse into the core window, and the diffuse magnetic flux 222 will cut the winding coil placed in the window, and the winding coil An alternating current is fed inside, causing the alternating current to cut the magnetic field lines of the diffused magnetic flux 222 , resulting in loss.
  • the larger the air gap the more diffused magnetic flux, resulting in greater loss.
  • Embodiments of the present disclosure provide a planar magnetic device and a wiring method, so as to at least solve the technical problem of high loss in the existing planar magnetic device.
  • a planar magnetic device including: a side column, a first air gap is provided on the side column; a middle column, parallel to the side column, a second air gap is provided on the center column;
  • the coil windings are wound on the center column, and the coil windings close to the first air gap or the second air gap have a small line width, and the coil windings far away from the first air gap and the second air gap have a large line width.
  • the first line width of the coil winding wound at the first position is smaller than the second line width of the coil winding wound at the second position, wherein the first distance between the first position and the second air gap is smaller than the distance between the second position and the second air gap.
  • the second distance of the second air gap is smaller than the first distance between the first position and the second air gap.
  • the line width is determined based on the first distance between the coil winding and the first air gap, the second distance between the coil winding and the second air gap, the current flowing through the coil winding, and the loss of the planar magnetic device.
  • the line width is determined based on the first distance, current and loss; when the first distance is greater than the second distance, the line width is determined based on the second distance, current and loss Sure.
  • the first air gap and the second air gap are set opposite to each other.
  • a wiring method which is applied to any of the above-mentioned planar magnetic devices.
  • the wiring method includes: obtaining the current flowing through the coil winding, and the loss of the planar magnetic device; based on the current and Loss, determine the line width of the coil winding at different positions on the center column; wind the coil winding on the center column according to the line width at different positions.
  • determining the line width of the coil winding at different positions on the center column includes: determining multiple positions where the coil winding is wound on the center column; determining a first distance between each position and the first air gap, The second distance between each position and the second air gap; solving the objective function based on the first distance or the second distance, current and loss, to obtain line widths at different positions.
  • solving the objective function based on the first distance or the second distance, current and loss, and obtaining the line width at different positions includes: in response to the first distance being smaller than the second distance, solving the objective function based on the first distance, current and loss, Get the line width at different positions.
  • solving the objective function based on the first distance or the second distance, current and loss, and obtaining the line width at different positions includes: in response to the first distance being greater than the second distance, solving the objective function based on the first distance, current and loss, Get the line width at different positions.
  • the wiring method further includes: obtaining the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient to obtain the first product, and obtaining the ratio of the first product to the line width to obtain the skin effect loss function; Obtain the product of the line width, resistivity, number of turns of the coil winding, the square of the current, and the proximity effect coefficient to obtain the second product, and obtain the ratio of the second product to the square of the first distance or the second distance to obtain the proximity effect loss Function; obtain the weighted sum of the skin effect loss function and the proximity effect loss function to obtain the objective function.
  • a wiring device which is applied to any of the above-mentioned planar magnetic devices, and the device includes: an acquisition component, configured to acquire the current flowing through the coil winding, and the loss of the planar magnetic device ;Determination component, set to determine the line width of the coil winding at different positions on the center column based on current and loss; winding component, set to wind the coil winding on the center column according to the line width at different positions.
  • non-volatile storage medium stores a plurality of instructions, and the instructions are suitable for being loaded by a processor and executing any one of the above wiring methods step.
  • an electronic device including: a processor and a memory; wherein, the memory stores a computer program, and the computer program is suitable for being loaded by the processor and executing any one of the above wiring method steps .
  • a planar magnetic device comprising: a side column, a first air gap is provided on the side column; a middle column, parallel to the side column, a second air gap is provided on the center column; a coil winding , wound on the central column, and the coil winding near the first air gap or the second air gap has a small line width, and the coil winding far away from the first air gap and the second air gap has a large line width.
  • the windings close to the air gap can appropriately reduce the line width, while the windings away from the air gap can appropriately increase the line width, achieving the technical effect of effectively reducing the total AC loss, and then solving the existing The technical problem of large loss in planar magnetic devices.
  • Fig. 1 is a schematic diagram of a magnetic flux trend according to the prior art
  • FIG. 2 is a schematic diagram of a planar magnetic device according to the prior art
  • FIG. 3 is a schematic diagram of a planar magnetic device according to an embodiment of the present disclosure.
  • FIG. 4 is a schematic diagram of the AC resistance comparison curves of a planar magnetic device and a traditional planar magnetic device according to an embodiment of the present disclosure
  • FIG. 5 is a flowchart of an optional wiring method according to an embodiment of the present disclosure.
  • FIG. 6 is a schematic structural diagram of an optional wiring device according to an embodiment of the present disclosure.
  • Fig. 7 is a schematic structural diagram of a non-volatile storage medium according to an embodiment of the present disclosure.
  • Fig. 8 is a schematic diagram of an optional electronic device according to an embodiment of the present disclosure.
  • plural means two or more.
  • “And/or” describes the association relationship of associated objects, indicating that there may be three types of relationships, for example, A and/or B may indicate: A exists alone, A and B exist simultaneously, and B exists independently.
  • the character “/” generally indicates that the contextual objects are an "or” relationship.
  • Fig. 2 is a schematic diagram of a planar magnetic device according to the prior art, as shown in Fig. 2, one of the methods for planar magnetic devices is to Both the column 201 and the side column 202 have air gaps, which are respectively the middle column air gap 2011 and the side column air gap 2021, and the coil winding 203 is wound on the center column 201, which can make the height of the air gap become half of the original, thereby Effectively reduce the influence of the diffusion flux.
  • planar magnetic device has the following disadvantages: First, although the length of the air gap becomes half of the original, because the diffusion flux not only diffuses through the air gap of the central column, but also diffuses through the air gap of the side column, The contact area between the coil winding and the diffusion magnetic flux is increased, and the range of the coil winding affected by the diffusion magnetic flux becomes larger, which will also cause the problem of large loss; secondly, the area of the coil winding due to the diffusion magnetic flux cutting is not considered. Eddy current loss.
  • FIG. 3 is a schematic diagram of a planar magnetic device according to an embodiment of the present disclosure. As shown in FIG. 3 , it includes: a side column 301, and a first air gap is provided on the side column 3011; the central column 302 is parallel to the side column 301, and the central column 302 is provided with a second air gap 3021; the coil winding 303 is wound on the central column 302 and is close to the coil winding of the first air gap or the second air gap The line width is small, and the line width of the coil winding away from the first air gap and the second air gap is large.
  • Fig. 3 shows the longitudinal section of the right part of the planar magnetic device.
  • a three-dimensional planar magnetic device can be obtained by rotating the leftmost vertical direction in the figure as the axis.
  • the center column It can be located at the center of the planar magnetic device, the side columns can be located around the center column, the coil windings are wound on the center column, and the wires are isolated by insulating substances.
  • center post and coil winding can be existing side post, center post and coil winding, and the line width of the winding of above-mentioned step can be different, for example, close to air gap (the first air gap or the second The windings with two air gaps) can appropriately reduce the line width, and the windings away from the air gap (the first air gap and the second air gap) can appropriately increase the line width, and the total AC loss can be effectively reduced by setting different line widths .
  • the first air gap and the second air gap are set opposite to each other.
  • the width of the coil closer to the air gap is larger, then there will be more lines of magnetic force cutting the coil body, resulting in more eddy currents, so that the coil loss increases.
  • the coil far away from the air gap is weakly cut by the magnetic field lines, so appropriately increasing its line width can effectively reduce the DC loss of this part and the skin loss in the AC loss. Therefore, the overall AC loss can be minimized.
  • the line width is determined based on the first distance between the coil winding and the first air gap, the second distance between the coil winding and the second air gap, the current flowing through the coil winding, and the loss of the planar magnetic device.
  • the line width of the coil winding can be determined by the first distance between the position of the coil winding and the first air gap of the side column, and the second distance between the second air gap of the center column and the flow through The current in the coil winding and the losses in the planar magnetic device are jointly determined.
  • the line width is determined based on the first distance, current and loss; when the first distance is greater than the second distance, the line width is determined based on the second distance, current and loss Sure.
  • the first distance between the position of the coil winding and the first air gap of the side column is compared with the second distance between the position of the coil winding and the second air gap of the center column, when When the first distance is smaller than the second distance, the line width can be determined based on the first distance, current and loss; when the first distance is greater than the second distance, the line width can be determined based on the second distance, current and loss.
  • the AC loss generated by the skin effect of the coil winding is shown in formula 2- 1.
  • the AC loss caused by the proximity effect is shown in formula 2-2, and the formula is as follows:
  • W p is the line width of the coil winding
  • is the resistivity of the copper wire
  • l p is the distance between the winding and the air gap (including the first air gap and the second air gap)
  • m p is the number of turns of the coil winding.
  • K s1 and K s2 are skin effect coefficients and proximity effect coefficients. These parameters are related to parameters such as magnetic permeability and operating frequency. If the magnetic core is fixed and the operating frequency is fixed, this value is a fixed value.
  • the line width of each layer plays a large role, and the total AC loss of the coil winding is P1 ac for the coil winding close to the first air gap, because the coil winding to the first leg of the core side
  • the distance l p of the air gap is small, so the loss caused by the proximity effect will account for a large proportion, so appropriately reducing the line width W p of the coil winding can effectively reduce the total AC loss; for the coil close to the second air gap
  • the total AC loss of the coil winding is P2 ac , because the distance lp between the coil winding and the second air gap of the core column is small, so the loss caused by the proximity effect will account for a large proportion, so it is appropriate Reducing the line width W p of the coil winding can effectively reduce the total AC loss; for the coil winding that is not close to the first air gap and the second air gap, because the coil winding is connected to the first air gap and the second air gap
  • the distances are relatively large, so the loss caused by the proximity effect
  • the line width of the coil winding closer to the first air gap or the second air gap is ensured to be smaller, and the distance from the first air gap is smaller.
  • FIG. 4 is a schematic diagram of the AC resistance comparison curves of the planar magnetic device and the traditional planar magnetic device provided according to the embodiment of the present disclosure.
  • the AC resistance of the bilateral asymmetric winding will be much smaller than the traditional scheme, especially in the high frequency part, the AC resistance of the bilateral asymmetric winding will be much smaller than the traditional scheme.
  • the abscissa is frequency (unit Hz)
  • the ordinate is AC resistance (unit mohm). This figure verifies the correctness of the theoretical analysis.
  • a planar magnetic device comprising: a side column, a first air gap is provided on the side column; a middle column, parallel to the side column, a second air gap is provided on the center column; a coil winding , wound on the central column, and the coil winding near the first air gap or the second air gap has a small line width, and the coil winding far away from the first air gap and the second air gap has a large line width.
  • FIG. 5 is a flowchart of an optional wiring method according to an embodiment of the present disclosure. As shown in FIG. 5, the wiring method includes:
  • Step S502 obtaining the current flowing through the coil winding and the loss of the planar magnetic device
  • the current in the above steps is the current flowing through the coil winding.
  • Step S504 based on the current and loss, determine the line width of the coil winding at different positions on the center column;
  • Step S506 winding the coil winding on the center column according to the line width at different positions.
  • determining the winding manner of the coil winding on the center column includes: determining a plurality of positions where the coil winding is wound on the center column; determining a first distance between each position and the first air gap, each The second distance between the position and the second air gap; the objective function is solved based on the first distance or the second distance, current and loss to obtain line widths at different positions.
  • the wiring method further includes: in response to the first distance being smaller than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
  • the wiring method further includes: in response to the first distance being greater than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
  • the wiring method further includes: obtaining the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient to obtain the first product, and obtaining the ratio of the first product to the line width to obtain the skin effect loss function; Obtain the product of the line width, resistivity, number of turns of the coil winding, the square of the current, and the proximity effect coefficient to obtain the second product, and obtain the ratio of the second product to the square of the first distance or the second distance to obtain the proximity effect loss Function; obtain the weighted sum of the skin effect loss function and the proximity effect loss function to obtain the objective function.
  • FIG. 6 is a schematic structural diagram of an optional wiring device according to an embodiment of the present disclosure, as shown in FIG. 6, the device includes: an acquisition component 62, configured to acquire the current flowing through the coil winding, and the loss of the planar magnetic device; a determination component 64, configured to determine the coil winding at different positions on the center column based on the current and loss Wire width: the winding component 66 is configured to wind the coil winding on the center column according to the wire width at different positions.
  • An embodiment of the present disclosure also provides a non-volatile storage medium.
  • the non-volatile storage medium can store a plurality of instructions, and the instructions are suitable for being loaded by a processor and executing the method steps of the above-mentioned embodiment shown in FIG. 5 , For the specific execution process, reference may be made to the specific description of the embodiment shown in FIG. 5 , and details are not repeated here.
  • the device where the non-volatile storage medium is located may be an electronic device.
  • Each functional component provided by the embodiments of the present disclosure may run in a planar magnetic device or a similar computing device, and may also be stored as a part of a non-volatile storage medium.
  • Fig. 7 is a schematic structural diagram of a non-volatile storage medium according to an embodiment of the present disclosure.
  • a program product 70 according to an embodiment of the present disclosure is described, on which a computer program is stored, and when the computer program is executed by a processor, the program code that implements the following steps:
  • the program code for realizing the following steps: determine a plurality of positions where the coil winding is wound on the center column; determine the first distance between each position and the first air gap, and each position The second distance from the second air gap; solve the objective function based on the first distance or the second distance, current and loss, and obtain the line width at different positions.
  • the following steps are implemented: in response to the first distance being smaller than the second distance, solving the objective function based on the first distance, current and loss to obtain line widths at different positions.
  • the following steps are implemented: in response to the first distance being greater than the second distance, solving the objective function based on the first distance, current and loss to obtain line widths at different positions.
  • the program code that implements the following steps: obtain the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient, obtain the first product, and obtain the first product and the line width The ratio of the skin effect loss function is obtained; the product of the line width, resistivity, the number of turns of the coil winding, the square of the current and the proximity effect coefficient is obtained to obtain the second product, and the second product and the first distance or the second The ratio of the square of the distance is used to obtain the proximity effect loss function; the weighted sum of the skin effect loss function and the proximity effect loss function is obtained to obtain the objective function.
  • the non-volatile storage medium may also be configured as program codes of various preferred or optional method steps provided by the wiring method.
  • Non-volatile storage media may include a data signal carrying readable program code in baseband or as part of a carrier wave traveling as a data signal. Such propagated data signals may take many forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the foregoing.
  • a non-volatile storage medium may send, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device.
  • the program code contained in the non-volatile storage medium can be transmitted by any appropriate medium, including but not limited to wireless, cable, optical cable, radio frequency, etc., or any suitable combination of the above.
  • FIG. 8 is a schematic diagram of an optional electronic device according to an embodiment of the present disclosure.
  • the electronic device 1000 may include: at least one processor 1001, at least A network interface 1004, a user interface 1003, a memory 1005, and at least one communication bus 1002.
  • the communication bus 1002 is used to realize connection and communication between these components.
  • the user interface 1003 may include a display screen (Display) and a camera (Camera), and the optional user interface 1003 may also include a standard wired interface and a wireless interface.
  • Display display screen
  • Camera Camera
  • the optional user interface 1003 may also include a standard wired interface and a wireless interface.
  • the network interface 1004 may optionally include a standard wired interface and a wireless interface (such as a WI-FI interface).
  • the processor 1001 may include one or more processing cores.
  • the processor 1001 uses various interfaces and lines to connect various parts of the entire electronic device 1000, and executes or executes by running or executing instructions, programs, code sets or instruction sets stored in the memory 1005, and calling data stored in the memory 1005.
  • Various functions of the electronic device 1000 and processing data may adopt at least one of Digital Signal Processing (Digital Signal Processing, DSP), Field-Programmable Gate Array (Field-Programmable Gate Array, FPGA), and Programmable Logic Array (Programmable Logic Array, PLA). implemented in the form of hardware.
  • DSP Digital Signal Processing
  • FPGA Field-Programmable Gate Array
  • PLA Programmable Logic Array
  • the processor 1001 may integrate one or a combination of a central processing unit (Central Processing Unit, CPU), an image processor (Graphics Processing Unit, GPU) and a modem.
  • CPU Central Processing Unit
  • GPU Graphics Processing Unit
  • the CPU mainly handles the operating system, user interface and application programs, etc.
  • the GPU is used to render and draw the content that needs to be displayed on the display screen
  • the modem is used to handle wireless communication. It can be understood that the above modem may also not be integrated into the processor 1001, but implemented by a single chip.
  • the memory 1005 may include a random access memory (Random Access Memory, RAM), and may also include a read-only memory (Read-Only Memory).
  • the memory 1005 includes a non-transitory computer-readable storage medium (non-transitory computer-readable storage medium).
  • the memory 1005 may be used to store instructions, programs, codes, sets of codes or sets of instructions.
  • the memory 1005 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), Instructions, etc. used to implement the above method embodiments; the storage data area can store data, etc. involved in the above method embodiments.
  • the memory 1005 may also be at least one storage device located away from the aforementioned processor 1001 .
  • the memory 1005 as a computer storage medium may include an operating system, a network communication component, a user interface component, and an operating application program of the electronic device.
  • the user interface 1003 is mainly used to provide the user with an input interface to obtain the data input by the user; and the processor 1001 can be used to call the operation application program of the electronic device stored in the memory 1005, And specifically perform the following operations: obtain the current flowing through the coil winding and the loss of the planar magnetic device; determine the line width of the coil winding at different positions on the center column based on the current and loss; wind the coil winding on the center column according to the line width of different positions on the center pillar
  • the operating system of the electronic device is an Android system.
  • the processor 1001 also performs the following steps: based on the current and loss, determining the line width of the coil winding at different positions on the center column includes: determining the coil winding Wrap multiple locations on the center post; determine the target distance from each location to the second air gap; solve the objective function based on the target distance, current, and loss to get the line width at different locations.
  • the processor 1001 further executes the following step: in response to the first distance being smaller than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
  • the processor 1001 further executes the following step: in response to the first distance being smaller than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
  • the processor 1001 further performs the following steps: obtain the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient to obtain the first product, and obtain the ratio of the first product to the line width to obtain the set Skin effect loss function; obtain the product of the line width, resistivity, number of turns of the coil winding, the square of the current and the proximity effect coefficient to obtain the second product, and obtain the ratio of the second product to the square of the target distance to obtain the proximity effect loss Function; obtain the weighted sum of the skin effect loss function and the proximity effect loss function to obtain the objective function.
  • the embodiments of the present disclosure may be provided as methods, systems, or computer program products. Accordingly, the present disclosure can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present disclosure may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
  • computer-usable storage media including but not limited to disk storage, CD-ROM, optical storage, etc.
  • These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions
  • the device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
  • a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
  • processors CPUs
  • input/output interfaces network interfaces
  • memory volatile and non-volatile memory
  • Memory may include non-permanent storage in computer readable media, in the form of random access memory (RAM) and/or nonvolatile memory such as read only memory (ROM) or flash RAM.
  • RAM random access memory
  • ROM read only memory
  • flash RAM flash random access memory
  • Computer-readable media including both permanent and non-permanent, removable and non-removable media, can be implemented by any method or technology for storage of information.
  • Information may be computer readable instructions, data structures, components of programs, or other data.
  • Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read only memory (ROM), Electrically Erasable Programmable Read-Only Memory (EEPROM), Flash memory or other memory technology, Compact Disc Read-Only Memory (CD-ROM), Digital Versatile Disc (DVD) or other optical storage, Magnetic tape cartridge, tape magnetic disk storage or other magnetic storage device or any other non-transmission medium that can be used to store information that can be accessed by a computing device.
  • computer-readable media excludes transitory computer-readable media, such as modulated data signals and carrier waves.
  • the solution provided by the embodiments of the present disclosure can be applied to the wiring process to obtain the current flowing through the coil winding and the loss of the planar magnetic device; based on the current and loss, determine the line width of the coil winding at different positions on the center column; according to different The line width of the position winds the coil winding on the center column, thereby achieving the technical effect of effectively reducing the total AC loss and solving the technical problem of large loss in the existing planar magnetic devices.

Abstract

Embodiments of the present disclosure relate to the technical field of electronics. Disclosed are a planar magnetic device and a wiring method. The planar magnetic device comprises: a side column, a first air gap being disposed on the side column; a middle column parallel to the side column, a second air gap being provided on the middle column; and a coil winding wound on the middle column, the wire width of the coil winding close to the first air gap or the second air gap being small, and the wire width of the coil winding away from the first air gap and the second air gap being wide. Therefore, the embodiments of the present disclosure can solve the problem in the prior art of large loss of the planar magnetic device.

Description

平面磁性器件及布线方法Planar magnetic device and wiring method
本公开要求于2021年12月01日提交中国专利局、申请号为202111456377.4、发明名称为“平面磁性器件及布线方法”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure claims the priority of the Chinese patent application with the application number 202111456377.4 and the title of the invention "Planar Magnetic Device and Wiring Method" filed with the China Patent Office on December 01, 2021, the entire contents of which are incorporated by reference in this disclosure.
技术领域technical field
本公开涉及电子领域,具体而言,涉及一种平面磁性器件及布线方法。The present disclosure relates to the field of electronics, in particular, to a planar magnetic device and a wiring method.
背景技术Background technique
现如今,各行各业中的电子产品都离不开开关电源的使用。开关电源中影响体积的关键器件为磁性器件,为了使开关电源小型化,可以采用平面磁性器件。由于平面磁性器件的厚度较薄,平面磁性器件中的磁芯的高度会受到限制。图1是根据现有技术的一种磁通走势的示意图。如图1所示,磁芯上一般会开气隙用来存储较大的磁通能量,经过磁芯的为主磁通111,扩散到窗口内部的为扩散磁通222,穿越磁柱之间的为旁路磁通333,由于磁通是闭合的曲线,当经过气隙时,会有部分磁力线分散到磁芯窗口内部,扩散磁通222会切割放置在窗口内的绕组线圈,而绕组线圈内部通入的是交变电流,导致交变电流切割扩散磁通222的磁力线,产生损耗,而且,气隙越大,扩散磁通越多,导致损耗越大。Nowadays, electronic products in all walks of life are inseparable from the use of switching power supplies. The key device that affects the size of the switching power supply is the magnetic device. In order to miniaturize the switching power supply, planar magnetic devices can be used. Due to the thin thickness of the planar magnetic device, the height of the magnetic core in the planar magnetic device is limited. Fig. 1 is a schematic diagram of a magnetic flux trend according to the prior art. As shown in Figure 1, an air gap is generally opened on the magnetic core to store large magnetic flux energy, the main magnetic flux 111 passing through the magnetic core, and the diffusion magnetic flux 222 that diffuses into the window, passing through the magnetic columns The bypass magnetic flux 333 is the bypass magnetic flux 333. Since the magnetic flux is a closed curve, when passing through the air gap, some magnetic force lines will disperse into the core window, and the diffuse magnetic flux 222 will cut the winding coil placed in the window, and the winding coil An alternating current is fed inside, causing the alternating current to cut the magnetic field lines of the diffused magnetic flux 222 , resulting in loss. Moreover, the larger the air gap, the more diffused magnetic flux, resulting in greater loss.
发明内容Contents of the invention
本公开实施例提供了一种平面磁性器件及布线方法,以至少解决现有的平面磁性器件损耗大的技术问题。Embodiments of the present disclosure provide a planar magnetic device and a wiring method, so as to at least solve the technical problem of high loss in the existing planar magnetic device.
根据本公开实施例的一个方面,提供了一种平面磁性器件,包括:边柱,边柱上设有第一气隙;中柱,与边柱平行,中柱上设有第二气隙;线圈绕组,缠绕在中柱上,且靠近第一气隙或第二气隙的线圈绕组的线宽小,且远离第一气隙和第二气隙的线圈绕组的线宽大。According to an aspect of an embodiment of the present disclosure, a planar magnetic device is provided, including: a side column, a first air gap is provided on the side column; a middle column, parallel to the side column, a second air gap is provided on the center column; The coil windings are wound on the center column, and the coil windings close to the first air gap or the second air gap have a small line width, and the coil windings far away from the first air gap and the second air gap have a large line width.
可选的,缠绕在第一位置的线圈绕组的第一线宽小于缠绕在第二位置的线圈绕组的第二线宽,其中,第一位置与第二气隙的第一距离小于第二位置与第二气隙的第二距离。Optionally, the first line width of the coil winding wound at the first position is smaller than the second line width of the coil winding wound at the second position, wherein the first distance between the first position and the second air gap is smaller than the distance between the second position and the second air gap. The second distance of the second air gap.
可选的,线宽基于线圈绕组与第一气隙的第一距离,线圈绕组与第二气隙的第二距离,流过线圈绕组的电流,及平面磁性器件的损耗确定。Optionally, the line width is determined based on the first distance between the coil winding and the first air gap, the second distance between the coil winding and the second air gap, the current flowing through the coil winding, and the loss of the planar magnetic device.
可选的,在第一距离小于第二距离的情况下,线宽基于第一距离、电流及损耗确定;在第一距离大于第二距离的情况下,线宽基于第二距离、电流及损耗确定。Optionally, when the first distance is less than the second distance, the line width is determined based on the first distance, current and loss; when the first distance is greater than the second distance, the line width is determined based on the second distance, current and loss Sure.
可选的,第一气隙和第二气隙相对设置。Optionally, the first air gap and the second air gap are set opposite to each other.
根据本公开实施例的另一个方面,还提供了一种布线方法,应用于上述任意一项平面磁性器件,布线方法包括:获取流过线圈绕组的电流,及平面磁性器件的损耗;基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;按照不同位置的线宽将线圈绕组缠绕在中柱上。According to another aspect of the embodiments of the present disclosure, there is also provided a wiring method, which is applied to any of the above-mentioned planar magnetic devices. The wiring method includes: obtaining the current flowing through the coil winding, and the loss of the planar magnetic device; based on the current and Loss, determine the line width of the coil winding at different positions on the center column; wind the coil winding on the center column according to the line width at different positions.
可选的,基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽包括:确定线圈绕组缠绕在中柱上的多个位置;确定每个位置与第一气隙的第一距离,每个位置与第二气隙的第二距离;基于第一距离或第二距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, based on the current and the loss, determining the line width of the coil winding at different positions on the center column includes: determining multiple positions where the coil winding is wound on the center column; determining a first distance between each position and the first air gap, The second distance between each position and the second air gap; solving the objective function based on the first distance or the second distance, current and loss, to obtain line widths at different positions.
可选地,基于第一距离或第二距离、电流和损耗求解目标函数,得到不同位置的线宽包括:响应于第一距离小于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, solving the objective function based on the first distance or the second distance, current and loss, and obtaining the line width at different positions includes: in response to the first distance being smaller than the second distance, solving the objective function based on the first distance, current and loss, Get the line width at different positions.
可选地,基于第一距离或第二距离、电流和损耗求解目标函数,得到不同位置的线宽包括:响应于第一距离大于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, solving the objective function based on the first distance or the second distance, current and loss, and obtaining the line width at different positions includes: in response to the first distance being greater than the second distance, solving the objective function based on the first distance, current and loss, Get the line width at different positions.
可选的,布线方法还包括:获取线圈绕组的电阻率、电流的平方和集肤效应系数的乘积,得到第一乘积,并获取第一乘积与线宽的比值,得到集肤效应损耗函数;获取线宽、电阻率、线圈绕组的匝数、电流的平方和临近效应系数的乘积,得到第二乘积,并获取第二乘积与第一距离或第二距离的平方的比值,得到邻近效应损耗函数;获取集肤效应损耗函数和邻近效应损耗函数的加权和,得到目标函数。Optionally, the wiring method further includes: obtaining the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient to obtain the first product, and obtaining the ratio of the first product to the line width to obtain the skin effect loss function; Obtain the product of the line width, resistivity, number of turns of the coil winding, the square of the current, and the proximity effect coefficient to obtain the second product, and obtain the ratio of the second product to the square of the first distance or the second distance to obtain the proximity effect loss Function; obtain the weighted sum of the skin effect loss function and the proximity effect loss function to obtain the objective function.
根据本公开实施例的另一个方面,还提供了一种布线装置,应用于上述任意一项平面磁性器件,装置包括:获取组件,设置为获取流过线圈绕组的电流,及平面磁性器件的损耗;确定组件,设置为基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;缠绕组件,设置为按照不同位置的线宽将线圈绕组缠绕在中柱上。According to another aspect of the embodiments of the present disclosure, there is also provided a wiring device, which is applied to any of the above-mentioned planar magnetic devices, and the device includes: an acquisition component, configured to acquire the current flowing through the coil winding, and the loss of the planar magnetic device ;Determination component, set to determine the line width of the coil winding at different positions on the center column based on current and loss; winding component, set to wind the coil winding on the center column according to the line width at different positions.
根据本公开实施例的另一个方面,还提供了一种非易失性存储介质,非易失性存储介质存储有多条指令,指令适于由处理器加载并执行上述任意一项的布线方法步骤。According to another aspect of the embodiments of the present disclosure, there is also provided a non-volatile storage medium, the non-volatile storage medium stores a plurality of instructions, and the instructions are suitable for being loaded by a processor and executing any one of the above wiring methods step.
根据本公开实施例的另一个方面,还提供了一种电子设备,包括:处理器和存储器;其中,存储器存储有计算机程序,计算机程序适于由处理器加载并执行上述任意一项布线方法步骤。According to another aspect of the embodiments of the present disclosure, there is also provided an electronic device, including: a processor and a memory; wherein, the memory stores a computer program, and the computer program is suitable for being loaded by the processor and executing any one of the above wiring method steps .
在本公开实施例中,提供了一种平面磁性器件,包括:边柱,边柱上设有第一气隙;中柱,与边柱平行,中柱上设有第二气隙;线圈绕组,缠绕在中柱上,且靠近第一气隙或第二气隙的线圈绕组的线宽小,且远离第一气隙和第二气隙的线圈绕组的线宽大。需要注意到的是,靠近气隙的绕组适当减小线宽,而远离气隙的绕组可以适当增大线宽,达到了可以有效的减小总交流损耗的技术效果,进而解决了现有的平面磁性器件损耗大的技术问题。In an embodiment of the present disclosure, a planar magnetic device is provided, comprising: a side column, a first air gap is provided on the side column; a middle column, parallel to the side column, a second air gap is provided on the center column; a coil winding , wound on the central column, and the coil winding near the first air gap or the second air gap has a small line width, and the coil winding far away from the first air gap and the second air gap has a large line width. It should be noted that the windings close to the air gap can appropriately reduce the line width, while the windings away from the air gap can appropriately increase the line width, achieving the technical effect of effectively reducing the total AC loss, and then solving the existing The technical problem of large loss in planar magnetic devices.
附图说明Description of drawings
此处所说明的附图用来提供对本公开的进一步理解,构成本公开的一部分,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present disclosure, and constitute a part of the present disclosure. The schematic embodiments of the present disclosure and their descriptions are used to explain the present disclosure, and do not constitute improper limitations to the present disclosure. In the attached picture:
图1是根据现有技术的一种磁通走势的示意图;Fig. 1 is a schematic diagram of a magnetic flux trend according to the prior art;
图2是根据现有技术的一种的平面磁性器件的示意图;2 is a schematic diagram of a planar magnetic device according to the prior art;
图3是根据本公开实施例的一种平面磁性器件的示意图;3 is a schematic diagram of a planar magnetic device according to an embodiment of the present disclosure;
图4是根据本公开实施例提供的平面磁性器件和传统平面磁性器件的交流电阻对比曲线的示意图;4 is a schematic diagram of the AC resistance comparison curves of a planar magnetic device and a traditional planar magnetic device according to an embodiment of the present disclosure;
图5是根据本公开实施例的一种可选的布线方法的流程图;FIG. 5 is a flowchart of an optional wiring method according to an embodiment of the present disclosure;
图6是根据本公开实施例的一种可选的布线装置的结构示意图;FIG. 6 is a schematic structural diagram of an optional wiring device according to an embodiment of the present disclosure;
图7是根据本公开实施例的一种非易失性存储介质的结构示意图;Fig. 7 is a schematic structural diagram of a non-volatile storage medium according to an embodiment of the present disclosure;
图8是根据本公开实施例的一种可选的电子设备的示意图。Fig. 8 is a schematic diagram of an optional electronic device according to an embodiment of the present disclosure.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本公开方案,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分的实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本公开保护的范围。In order to enable those skilled in the art to better understand the present disclosure, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only It is an embodiment of a part of the present disclosure, but not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present disclosure.
下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是如所附权利要求书中所详述的、本公开的一些方面相一致的装 置和方法的例子。When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present disclosure as recited in the appended claims.
需要说明的是,本公开的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或组件的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或组件,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或组件。此外,在本公开的描述中,除非另有说明,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。It should be noted that the terms "first" and "second" in the specification and claims of the present disclosure and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the disclosure described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, eg, a process, method, system, product, or device comprising a series of steps or components need not be limited to the expressly listed Instead, other steps or components not explicitly listed or inherent to the process, method, product or apparatus may be included. In addition, in the description of the present disclosure, unless otherwise specified, "plurality" means two or more. "And/or" describes the association relationship of associated objects, indicating that there may be three types of relationships, for example, A and/or B may indicate: A exists alone, A and B exist simultaneously, and B exists independently. The character "/" generally indicates that the contextual objects are an "or" relationship.
现有的平面磁性器件为了降低扩散磁通对线圈绕组的影响,图2是根据现有技术的一种的平面磁性器件的示意图,如图2所示,对于平面磁性器件其中一种做法是中柱201和边柱202均开气隙,分别为中柱气隙2011,边柱气隙2021,线圈绕组203缠绕在中柱201上,其中这样可以使气隙的高度变为原来的一半,从而有效地减小扩散磁通的影响。In order to reduce the influence of diffused magnetic flux on the coil windings in existing planar magnetic devices, Fig. 2 is a schematic diagram of a planar magnetic device according to the prior art, as shown in Fig. 2, one of the methods for planar magnetic devices is to Both the column 201 and the side column 202 have air gaps, which are respectively the middle column air gap 2011 and the side column air gap 2021, and the coil winding 203 is wound on the center column 201, which can make the height of the air gap become half of the original, thereby Effectively reduce the influence of the diffusion flux.
但是,上述平面磁性器件具有以下缺点:第一,虽然气隙的长度变为原来的一半,但是因为扩散磁通不只是通过中柱气隙去扩散,同时也会通过边柱气隙去扩散,线圈绕组与扩散磁通接触的面积是增大的,线圈绕组受扩散磁通的影响范围变大,同样会引起损耗大的问题;第二,没有考虑到由于扩散磁通切割线圈绕组面积产生的涡流损耗。However, the above-mentioned planar magnetic device has the following disadvantages: First, although the length of the air gap becomes half of the original, because the diffusion flux not only diffuses through the air gap of the central column, but also diffuses through the air gap of the side column, The contact area between the coil winding and the diffusion magnetic flux is increased, and the range of the coil winding affected by the diffusion magnetic flux becomes larger, which will also cause the problem of large loss; secondly, the area of the coil winding due to the diffusion magnetic flux cutting is not considered. Eddy current loss.
本公开实施例提供了一种平面磁性器件,图3是根据本公开实施例的一种平面磁性器件的示意图,如图3所示,包括:边柱301,边柱上设有第一气隙3011;中柱302,与边柱301平行,中柱302上设有第二气隙3021;线圈绕组303,缠绕在中柱302上,且靠近第一气隙或第二气隙的线圈绕组的线宽小,且远离第一气隙和第二气隙的线圈绕组的线宽大。An embodiment of the present disclosure provides a planar magnetic device. FIG. 3 is a schematic diagram of a planar magnetic device according to an embodiment of the present disclosure. As shown in FIG. 3 , it includes: a side column 301, and a first air gap is provided on the side column 3011; the central column 302 is parallel to the side column 301, and the central column 302 is provided with a second air gap 3021; the coil winding 303 is wound on the central column 302 and is close to the coil winding of the first air gap or the second air gap The line width is small, and the line width of the coil winding away from the first air gap and the second air gap is large.
需要说明的是,图3展示了平面磁性器件右侧部分的纵截面,以图中最左侧的竖直方向为轴旋转一周即可得到立体的平面磁性器件,如图3所示,中柱可以位于平面磁性器件的中心位置,边柱可以位于中柱的周围,线圈绕组缠绕在中柱上,导线与导线之间通过绝缘物质进行隔离。It should be noted that Fig. 3 shows the longitudinal section of the right part of the planar magnetic device. A three-dimensional planar magnetic device can be obtained by rotating the leftmost vertical direction in the figure as the axis. As shown in Fig. 3, the center column It can be located at the center of the planar magnetic device, the side columns can be located around the center column, the coil windings are wound on the center column, and the wires are isolated by insulating substances.
上述步骤中的边柱、中柱和线圈绕组可以是现有的边柱、中柱和线圈绕组,上述 步骤的绕组的线宽可以是不同的,例如,靠近气隙(第一气隙或第二气隙)的绕组可以适当减小线宽,远离气隙(第一气隙和第二气隙)的绕组可以适当增大线宽,通过设置不同的线宽可以有效的减小总交流损耗。Side post in the above-mentioned steps, center post and coil winding can be existing side post, center post and coil winding, and the line width of the winding of above-mentioned step can be different, for example, close to air gap (the first air gap or the second The windings with two air gaps) can appropriately reduce the line width, and the windings away from the air gap (the first air gap and the second air gap) can appropriately increase the line width, and the total AC loss can be effectively reduced by setting different line widths .
可选的,第一气隙和第二气隙相对设置。Optionally, the first air gap and the second air gap are set opposite to each other.
在一种可选的实施例中,可以根据电磁感应定律,越靠近气隙的线圈如果宽度越大,那么将会有更多的磁力线切割线圈本体,导致产生更多的涡流电流,从而使线圈的损耗增大。而远离气隙的线圈受到磁力线的切割很弱,因此适当的增大其线宽,可以有效降低该部分的直流损耗以及交流损耗中的集肤损耗。因此,可以最大程度地降低总体的交流损耗。In an optional embodiment, according to the law of electromagnetic induction, if the width of the coil closer to the air gap is larger, then there will be more lines of magnetic force cutting the coil body, resulting in more eddy currents, so that the coil loss increases. The coil far away from the air gap is weakly cut by the magnetic field lines, so appropriately increasing its line width can effectively reduce the DC loss of this part and the skin loss in the AC loss. Therefore, the overall AC loss can be minimized.
可选的,线宽基于线圈绕组与第一气隙的第一距离,线圈绕组与第二气隙的第二距离,流过线圈绕组的电流,及平面磁性器件的损耗确定。Optionally, the line width is determined based on the first distance between the coil winding and the first air gap, the second distance between the coil winding and the second air gap, the current flowing through the coil winding, and the loss of the planar magnetic device.
在一种可选的实施例中,线圈绕组的线宽可以由线圈绕组所在的位置与边柱的第一气隙的第一距离,与中柱的第二气隙的第二距离,流过线圈绕组的电流,及平面磁性器件的损耗来共同确定。In an optional embodiment, the line width of the coil winding can be determined by the first distance between the position of the coil winding and the first air gap of the side column, and the second distance between the second air gap of the center column and the flow through The current in the coil winding and the losses in the planar magnetic device are jointly determined.
可选的,在第一距离小于第二距离的情况下,线宽基于第一距离、电流及损耗确定;在第一距离大于第二距离的情况下,线宽基于第二距离、电流及损耗确定。Optionally, when the first distance is less than the second distance, the line width is determined based on the first distance, current and loss; when the first distance is greater than the second distance, the line width is determined based on the second distance, current and loss Sure.
在一种可选的实施例中,线圈绕组所在的位置与边柱的第一气隙的第一距离,与线圈绕组所在的位置与中柱的第二气隙的第二距离进行比较,当第一距离小于第二距离时,线宽可以基于第一距离、电流及损耗确定;当第一距离大于第二距离时,线宽可以基于第二距离、电流及损耗确定。In an optional embodiment, the first distance between the position of the coil winding and the first air gap of the side column is compared with the second distance between the position of the coil winding and the second air gap of the center column, when When the first distance is smaller than the second distance, the line width can be determined based on the first distance, current and loss; when the first distance is greater than the second distance, the line width can be determined based on the second distance, current and loss.
在一种可选的实施例中,假设流过线圈绕组的电流为I p,线圈绕组的线宽为W p,根据麦克斯维方程组,线圈绕组集肤效应产生的AC损耗见公式2-1,邻近效应产生的AC损耗见公式2-2,公式如下: In an optional embodiment, assuming that the current flowing through the coil winding is I p and the line width of the coil winding is W p , according to Maxwell's equations, the AC loss generated by the skin effect of the coil winding is shown in formula 2- 1. The AC loss caused by the proximity effect is shown in formula 2-2, and the formula is as follows:
Figure PCTCN2022134460-appb-000001
Figure PCTCN2022134460-appb-000001
Figure PCTCN2022134460-appb-000002
Figure PCTCN2022134460-appb-000002
其中,W p为线圈绕组的线宽;ρ为铜线的电阻率;l p为绕组离气隙(包括第一气隙和第二气隙)的距离,m p为线圈绕组的匝数。K s1和K s2为集肤效应系数和临近 效应系数,该参数和磁导率、工作频率等参数相关,若磁芯固定,工作频率固定,该值为定值。 Among them, W p is the line width of the coil winding; ρ is the resistivity of the copper wire; l p is the distance between the winding and the air gap (including the first air gap and the second air gap), and m p is the number of turns of the coil winding. K s1 and K s2 are skin effect coefficients and proximity effect coefficients. These parameters are related to parameters such as magnetic permeability and operating frequency. If the magnetic core is fixed and the operating frequency is fixed, this value is a fixed value.
从公式2-1~公式2-2可以看出,对于AC损耗,由集肤效应损耗和邻近效应损耗组成,邻近效应损耗的组成中,远离气隙的绕组线圈产生的影响会叠加到靠近气隙的绕组线圈上,对于最靠近气隙的线圈绕组影响较大,因为l p会比较小,这部分的损耗将占总损耗的较大比例。因此,每层的线宽起着很大的影响作用,对于靠近第一气隙的线圈绕组来说,该线圈绕组的总交流损耗为P1 ac,因为该线圈绕组到磁芯边柱的第一气隙的距离l p较小,因此邻近效应产生的损耗占比会较大,因此适当减小该线圈绕组的线宽W p,可以有效减小总交流损耗;对于靠近第二气隙的线圈绕组来说,该线圈绕组的总交流损耗为P2 ac,因为该线圈绕组到磁芯中柱的第二气隙的距离l p较小,因此邻近效应产生的损耗占比会较大,因此适当减小该线圈绕组线宽W p,可以有效减小总交流损耗;对于并未靠近第一气隙和第二气隙的线圈绕组,因为该线圈绕组到第一气隙和第二气隙的距离均较大,因此,邻近效应产生的损耗占比较小,因此适当增大该线圈绕组的线宽W p,可以有效减小总交流损耗。 From formula 2-1 to formula 2-2, it can be seen that for AC loss, it is composed of skin effect loss and proximity effect loss. In the composition of proximity effect loss, the influence of the winding coil far away from the air gap will be superimposed on the close On the winding coil of the air gap, the coil winding closest to the air gap has a greater impact, because lp will be relatively small, and the loss of this part will account for a larger proportion of the total loss. Therefore, the line width of each layer plays a large role, and the total AC loss of the coil winding is P1 ac for the coil winding close to the first air gap, because the coil winding to the first leg of the core side The distance l p of the air gap is small, so the loss caused by the proximity effect will account for a large proportion, so appropriately reducing the line width W p of the coil winding can effectively reduce the total AC loss; for the coil close to the second air gap For the winding, the total AC loss of the coil winding is P2 ac , because the distance lp between the coil winding and the second air gap of the core column is small, so the loss caused by the proximity effect will account for a large proportion, so it is appropriate Reducing the line width W p of the coil winding can effectively reduce the total AC loss; for the coil winding that is not close to the first air gap and the second air gap, because the coil winding is connected to the first air gap and the second air gap The distances are relatively large, so the loss caused by the proximity effect accounts for a relatively small proportion, so appropriately increasing the line width W p of the coil winding can effectively reduce the total AC loss.
通过将线圈绕组的宽度按着距离第一气隙和第二气隙的距离进行设定,在确保距离第一气隙或第二气隙越近的线圈绕组的线宽越小,距离第一气隙和第二气隙越远的线圈绕组的线宽越大的同时,实现损耗的可度量。By setting the width of the coil winding according to the distance from the first air gap and the second air gap, the line width of the coil winding closer to the first air gap or the second air gap is ensured to be smaller, and the distance from the first air gap is smaller. The farther the air gap and the second air gap are, the larger the line width of the coil winding is, and at the same time, the measurable loss is realized.
图4是根据本公开实施例提供的平面磁性器件和传统平面磁性器件的交流电阻对比曲线的示意图,如图4所示,对比传统方案和双边不对称方案(即本公开提供的平面磁性器件)的AC电阻可知,双边不对称绕组的AC电阻会比传统方案小很多,特别是高频部分,双边不对称绕组的AC电阻会远远小于传统方案。图4中横坐标为频率(单位Hz),纵坐标为AC电阻(单位mohm)。通过此图验证了理论分析的正确性。4 is a schematic diagram of the AC resistance comparison curves of the planar magnetic device and the traditional planar magnetic device provided according to the embodiment of the present disclosure. As shown in FIG. It can be seen that the AC resistance of the bilateral asymmetric winding will be much smaller than the traditional scheme, especially in the high frequency part, the AC resistance of the bilateral asymmetric winding will be much smaller than the traditional scheme. In Fig. 4, the abscissa is frequency (unit Hz), and the ordinate is AC resistance (unit mohm). This figure verifies the correctness of the theoretical analysis.
在本公开实施例中,提供了一种平面磁性器件,包括:边柱,边柱上设有第一气隙;中柱,与边柱平行,中柱上设有第二气隙;线圈绕组,缠绕在中柱上,且靠近第一气隙或第二气隙的线圈绕组的线宽小,且远离第一气隙和第二气隙的线圈绕组的线宽大。需要注意到的是,平面磁性器件的中柱和边柱上均开设有气隙,而且距离气隙的远近不同,线圈绕组的线宽不同,从而降低线圈绕组与扩散磁通的接触面积,达到了可以有效的减小总交流损耗的技术效果,进而解决了相关技术中的平面磁性器件损耗大的技术问题。In an embodiment of the present disclosure, a planar magnetic device is provided, comprising: a side column, a first air gap is provided on the side column; a middle column, parallel to the side column, a second air gap is provided on the center column; a coil winding , wound on the central column, and the coil winding near the first air gap or the second air gap has a small line width, and the coil winding far away from the first air gap and the second air gap has a large line width. It should be noted that there are air gaps on the center column and the side column of the planar magnetic device, and the distance from the air gap is different, and the line width of the coil winding is different, thereby reducing the contact area between the coil winding and the diffused magnetic flux, achieving The technical effect of effectively reducing the total AC loss is obtained, and then the technical problem of large loss in the planar magnetic device in the related art is solved.
根据本公开实施例的另一个方面,还提供了一种布线方法,应用于上述实施例1汇总的平面磁性器件,优选实施方式和场景见上述实施例,此处不再赘述。图5是根据本公开实施例的一种可选的布线方法的流程图,如图5所示,该布线方法包括:According to another aspect of the embodiments of the present disclosure, a wiring method is also provided, which is applied to the planar magnetic device summarized in the above-mentioned embodiment 1. See the above-mentioned embodiments for preferred implementation modes and scenarios, and details will not be repeated here. FIG. 5 is a flowchart of an optional wiring method according to an embodiment of the present disclosure. As shown in FIG. 5, the wiring method includes:
步骤S502,获取流过线圈绕组的电流,及平面磁性器件的损耗;Step S502, obtaining the current flowing through the coil winding and the loss of the planar magnetic device;
上述步骤中的电流为流过线圈绕组的电流。The current in the above steps is the current flowing through the coil winding.
步骤S504,基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;Step S504, based on the current and loss, determine the line width of the coil winding at different positions on the center column;
步骤S506,按照不同位置的线宽将线圈绕组缠绕在中柱上。Step S506, winding the coil winding on the center column according to the line width at different positions.
可选的,基于电流和损耗,确定线圈绕组在中柱上的缠绕方式包括:确定线圈绕组缠绕在中柱上的多个位置;确定每个位置与第一气隙的第一距离,每个位置与第二气隙的第二距离;基于第一距离或第二距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, based on the current and loss, determining the winding manner of the coil winding on the center column includes: determining a plurality of positions where the coil winding is wound on the center column; determining a first distance between each position and the first air gap, each The second distance between the position and the second air gap; the objective function is solved based on the first distance or the second distance, current and loss to obtain line widths at different positions.
上述步骤的目标函数见上述实施例,此处不再赘述。The objective function of the above steps can be seen in the above embodiments, and will not be repeated here.
可选地,该布线方法还包括:响应于第一距离小于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, the wiring method further includes: in response to the first distance being smaller than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
可选地,该布线方法还包括:响应于第一距离大于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, the wiring method further includes: in response to the first distance being greater than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
可选的,布线方法还包括:获取线圈绕组的电阻率、电流的平方和集肤效应系数的乘积,得到第一乘积,并获取第一乘积与线宽的比值,得到集肤效应损耗函数;获取线宽、电阻率、线圈绕组的匝数、电流的平方和临近效应系数的乘积,得到第二乘积,并获取第二乘积与第一距离或第二距离的平方的比值,得到邻近效应损耗函数;获取集肤效应损耗函数和邻近效应损耗函数的加权和,得到目标函数。Optionally, the wiring method further includes: obtaining the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient to obtain the first product, and obtaining the ratio of the first product to the line width to obtain the skin effect loss function; Obtain the product of the line width, resistivity, number of turns of the coil winding, the square of the current, and the proximity effect coefficient to obtain the second product, and obtain the ratio of the second product to the square of the first distance or the second distance to obtain the proximity effect loss Function; obtain the weighted sum of the skin effect loss function and the proximity effect loss function to obtain the objective function.
根据本公开实施例的另一个方面,还提供了一种布线装置,应用于上述任意一项平面磁性器件,图6是根据本公开实施例的一种可选的布线装置的结构示意图,如图6所示,该装置包括:获取组件62,设置为获取流过线圈绕组的电流,及平面磁性器件的损耗;确定组件64,设置为基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;缠绕组件66,设置为按照不同位置的线宽将线圈绕组缠绕在中柱上。According to another aspect of the embodiments of the present disclosure, a wiring device is also provided, which is applied to any of the above-mentioned planar magnetic devices. FIG. 6 is a schematic structural diagram of an optional wiring device according to an embodiment of the present disclosure, as shown in FIG. 6, the device includes: an acquisition component 62, configured to acquire the current flowing through the coil winding, and the loss of the planar magnetic device; a determination component 64, configured to determine the coil winding at different positions on the center column based on the current and loss Wire width: the winding component 66 is configured to wind the coil winding on the center column according to the wire width at different positions.
本公开实施例还提供了一种非易失性存储介质,非易失性存储介质可以存储有多条指令,指令适于由处理器加载并执行如上述图5所示实施例的方法步骤,具体执行过程可以参见图5所示实施例的具体说明,在此不进行赘述。An embodiment of the present disclosure also provides a non-volatile storage medium. The non-volatile storage medium can store a plurality of instructions, and the instructions are suitable for being loaded by a processor and executing the method steps of the above-mentioned embodiment shown in FIG. 5 , For the specific execution process, reference may be made to the specific description of the embodiment shown in FIG. 5 , and details are not repeated here.
非易失性存储介质所在设备可以是电子设备。The device where the non-volatile storage medium is located may be an electronic device.
本公开实施例所提供的各个功能组件可以在平面磁性器件或者类似的运算装置中运行,也可以作为非易失性存储介质的一部分进行存储。Each functional component provided by the embodiments of the present disclosure may run in a planar magnetic device or a similar computing device, and may also be stored as a part of a non-volatile storage medium.
图7是根据本公开实施例的一种非易失性存储介质的结构示意图。如图7所示,描述了根据本公开的实施方式的程序产品70,其上存储有计算机程序,计算机程序被处理器执行时实现如下步骤的程序代码:Fig. 7 is a schematic structural diagram of a non-volatile storage medium according to an embodiment of the present disclosure. As shown in FIG. 7 , a program product 70 according to an embodiment of the present disclosure is described, on which a computer program is stored, and when the computer program is executed by a processor, the program code that implements the following steps:
获取流过线圈绕组的电流,及平面磁性器件的损耗;Obtain the current flowing through the coil winding, and the loss of the planar magnetic device;
基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;Determining the line width of the coil winding at different positions on the center post based on current and losses;
按照不同位置的线宽将线圈绕组缠绕在中柱上。Wind the coil windings on the center column according to the wire width at different positions.
可选地,计算机程序还被处理器执行时实现如下步骤的程序代码:确定线圈绕组缠绕在中柱上的多个位置;确定每个位置与第一气隙的第一距离,和每个位置与第二气隙的第二距离;基于第一距离或第二距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, when the computer program is executed by the processor, the program code for realizing the following steps: determine a plurality of positions where the coil winding is wound on the center column; determine the first distance between each position and the first air gap, and each position The second distance from the second air gap; solve the objective function based on the first distance or the second distance, current and loss, and obtain the line width at different positions.
可选地,计算机程序还被处理器执行时实现如下步骤的程序代码:响应于第一距离小于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, when the computer program is executed by the processor, the following steps are implemented: in response to the first distance being smaller than the second distance, solving the objective function based on the first distance, current and loss to obtain line widths at different positions.
可选地,计算机程序还被处理器执行时实现如下步骤的程序代码:响应于第一距离大于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。Optionally, when the computer program is executed by the processor, the following steps are implemented: in response to the first distance being greater than the second distance, solving the objective function based on the first distance, current and loss to obtain line widths at different positions.
可选地,计算机程序还被处理器执行时实现如下步骤的程序代码:获取线圈绕组的电阻率、电流的平方和集肤效应系数的乘积,得到第一乘积,并获取第一乘积与线宽的比值,得到集肤效应损耗函数;获取线宽、电阻率、线圈绕组的匝数、电流的平方和邻近效应系数的乘积,得到第二乘积,并获取第二乘积与第一距离或第二距离的平方的比值,得到邻近效应损耗函数;获取集肤效应损耗函数和邻近效应损耗函数的加权和,得到目标函数。Optionally, when the computer program is executed by the processor, the program code that implements the following steps: obtain the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient, obtain the first product, and obtain the first product and the line width The ratio of the skin effect loss function is obtained; the product of the line width, resistivity, the number of turns of the coil winding, the square of the current and the proximity effect coefficient is obtained to obtain the second product, and the second product and the first distance or the second The ratio of the square of the distance is used to obtain the proximity effect loss function; the weighted sum of the skin effect loss function and the proximity effect loss function is obtained to obtain the objective function.
可选地,在本实施例中,非易失性存储介质还可以被设置为布线方法提供的各种优选地或可选的方法步骤的程序代码。Optionally, in this embodiment, the non-volatile storage medium may also be configured as program codes of various preferred or optional method steps provided by the wiring method.
可选地,本实施例中的具体示例可以参考上述实施例中所描述的示例,本实施例在此不再赘述。Optionally, for specific examples in this embodiment, reference may be made to the examples described in the foregoing embodiments, and details are not repeated in this embodiment.
非易失性存储介质可以包括在基带中或者作为载波一部分传播的数据信号,其中承载了可读程序代码。这种传播的数据信号可以采用多种形式,包括但不限于电磁信号、光信号或上述的任意合适的组合。非易失性存储介质可以发送、传播或者传输用于由指令执行系统、装置或者器件使用或者与其结合使用的程序。Non-volatile storage media may include a data signal carrying readable program code in baseband or as part of a carrier wave traveling as a data signal. Such propagated data signals may take many forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the foregoing. A non-volatile storage medium may send, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device.
非易失性存储介质中包含的程序代码可以用任何适当的介质传输,包括但不限于无线、有线、光缆、射频等等,或者上述的任意合适的组合。The program code contained in the non-volatile storage medium can be transmitted by any appropriate medium, including but not limited to wireless, cable, optical cable, radio frequency, etc., or any suitable combination of the above.
本公开实施例还提供了一种电子设备,图8是根据本公开实施例的一种可选的电子设备的示意图,如图8所示,电子设备1000可以包括:至少一个处理器1001,至少一个网络接口1004,用户接口1003,存储器1005,至少一个通信总线1002。An embodiment of the present disclosure also provides an electronic device. FIG. 8 is a schematic diagram of an optional electronic device according to an embodiment of the present disclosure. As shown in FIG. 8 , the electronic device 1000 may include: at least one processor 1001, at least A network interface 1004, a user interface 1003, a memory 1005, and at least one communication bus 1002.
其中,通信总线1002用于实现这些组件之间的连接通信。Wherein, the communication bus 1002 is used to realize connection and communication between these components.
其中,用户接口1003可以包括显示屏(Display)、摄像头(Camera),可选用户接口1003还可以包括标准的有线接口、无线接口。Wherein, the user interface 1003 may include a display screen (Display) and a camera (Camera), and the optional user interface 1003 may also include a standard wired interface and a wireless interface.
其中,网络接口1004可选的可以包括标准的有线接口、无线接口(如WI-FI接口)。Wherein, the network interface 1004 may optionally include a standard wired interface and a wireless interface (such as a WI-FI interface).
其中,处理器1001可以包括一个或者多个处理核心。处理器1001利用各种接口和线路连接整个电子设备1000内的各个部分,通过运行或执行存储在存储器1005内的指令、程序、代码集或指令集,以及调用存储在存储器1005内的数据,执行电子设备1000的各种功能和处理数据。可选的,处理器1001可以采用数字信号处理(Digital Signal Processing,DSP)、现场可编程门阵列(Field-Programmable Gate Array,FPGA)、可编程逻辑阵列(Programmable Logic Array,PLA)中的至少一种硬件形式来实现。处理器1001可集成中央处理器(Central Processing Unit,CPU)、图像处理器(Graphics Processing Unit,GPU)和调制解调器等中的一种或几种的组合。其中,CPU主要处理操作系统、用户界面和应用程序等;GPU用于负责显示屏所需要显示的内容的渲染和绘制;调制解调器用于处理无线通信。可以理解的是,上述调制解调器也可以不集成到处理器1001中,单独通过一块芯片进行实现。Wherein, the processor 1001 may include one or more processing cores. The processor 1001 uses various interfaces and lines to connect various parts of the entire electronic device 1000, and executes or executes by running or executing instructions, programs, code sets or instruction sets stored in the memory 1005, and calling data stored in the memory 1005. Various functions of the electronic device 1000 and processing data. Optionally, the processor 1001 may adopt at least one of Digital Signal Processing (Digital Signal Processing, DSP), Field-Programmable Gate Array (Field-Programmable Gate Array, FPGA), and Programmable Logic Array (Programmable Logic Array, PLA). implemented in the form of hardware. The processor 1001 may integrate one or a combination of a central processing unit (Central Processing Unit, CPU), an image processor (Graphics Processing Unit, GPU) and a modem. Among them, the CPU mainly handles the operating system, user interface and application programs, etc.; the GPU is used to render and draw the content that needs to be displayed on the display screen; the modem is used to handle wireless communication. It can be understood that the above modem may also not be integrated into the processor 1001, but implemented by a single chip.
其中,存储器1005可以包括随机存储器(Random Access Memory,RAM),也可以包括只读存储器(Read-Only Memory)。可选的,该存储器1005包括非瞬时性计算机可读介质(non-transitory computer-readable storage medium)。存储器1005可用于存储指令、程序、代码、代码集或指令集。存储器1005可包括存储程序区和存储数据区,其中,存储程序区可存储用于实现操作系统的指令、用于至少一个功能的指令(比如触控功能、声音播放功能、图像播放功能等)、用于实现上述各个方法实施例的指令等;存储数据区可存储上面各个方法实施例中涉及到的数据等。存储器1005可选的还可以是至少一个位于远离前述处理器1001的存储装置。如图8所示,作为一种计算机存储介质的存储器1005中可以包括操作系统、网络通信组件、用户接口组件以及电子设备的操作应用程序。Wherein, the memory 1005 may include a random access memory (Random Access Memory, RAM), and may also include a read-only memory (Read-Only Memory). Optionally, the memory 1005 includes a non-transitory computer-readable storage medium (non-transitory computer-readable storage medium). The memory 1005 may be used to store instructions, programs, codes, sets of codes or sets of instructions. The memory 1005 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), Instructions, etc. used to implement the above method embodiments; the storage data area can store data, etc. involved in the above method embodiments. Optionally, the memory 1005 may also be at least one storage device located away from the aforementioned processor 1001 . As shown in FIG. 8 , the memory 1005 as a computer storage medium may include an operating system, a network communication component, a user interface component, and an operating application program of the electronic device.
在图8所示的电子设备1000中,用户接口1003主要用于为用户提供输入的接口,获取用户输入的数据;而处理器1001可以用于调用存储器1005中存储的电子设备的操作应用程序,并具体执行以下操作:获取流过线圈绕组的电流,及平面磁性器件的 损耗;基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;按照不同位置的线宽将线圈绕组缠绕在中柱上In the electronic device 1000 shown in FIG. 8 , the user interface 1003 is mainly used to provide the user with an input interface to obtain the data input by the user; and the processor 1001 can be used to call the operation application program of the electronic device stored in the memory 1005, And specifically perform the following operations: obtain the current flowing through the coil winding and the loss of the planar magnetic device; determine the line width of the coil winding at different positions on the center column based on the current and loss; wind the coil winding on the center column according to the line width of different positions on the center pillar
在一个实施例中,电子设备的操作系统为安卓系统,在安卓系统中,处理器1001还执行以下步骤:基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽包括:确定线圈绕组缠绕在中柱上的多个位置;确定每个位置与第二气隙的目标距离;基于目标距离、电流和损耗求解目标函数,得到不同位置的线宽。In one embodiment, the operating system of the electronic device is an Android system. In the Android system, the processor 1001 also performs the following steps: based on the current and loss, determining the line width of the coil winding at different positions on the center column includes: determining the coil winding Wrap multiple locations on the center post; determine the target distance from each location to the second air gap; solve the objective function based on the target distance, current, and loss to get the line width at different locations.
在一个实施例中,处理器1001还执行以下步骤:响应于第一距离小于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。In one embodiment, the processor 1001 further executes the following step: in response to the first distance being smaller than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
在一个实施例中,处理器1001还执行以下步骤:响应于第一距离小于第二距离,基于第一距离、电流和损耗求解目标函数,得到不同位置的线宽。In one embodiment, the processor 1001 further executes the following step: in response to the first distance being smaller than the second distance, solving an objective function based on the first distance, current and loss to obtain line widths at different positions.
在一个实施例中,处理器1001还执行以下步骤:获取线圈绕组的电阻率、电流的平方和集肤效应系数的乘积,得到第一乘积,并获取第一乘积与线宽的比值,得到集肤效应损耗函数;获取线宽、电阻率、线圈绕组的匝数、电流的平方和临近效应系数的乘积,得到第二乘积,并获取第二乘积与目标距离的平方的比值,得到邻近效应损耗函数;获取集肤效应损耗函数和邻近效应损耗函数的加权和,得到目标函数。In one embodiment, the processor 1001 further performs the following steps: obtain the product of the resistivity of the coil winding, the square of the current and the skin effect coefficient to obtain the first product, and obtain the ratio of the first product to the line width to obtain the set Skin effect loss function; obtain the product of the line width, resistivity, number of turns of the coil winding, the square of the current and the proximity effect coefficient to obtain the second product, and obtain the ratio of the second product to the square of the target distance to obtain the proximity effect loss Function; obtain the weighted sum of the skin effect loss function and the proximity effect loss function to obtain the objective function.
本领域内的技术人员应明白,本公开的实施例可提供为方法、系统、或计算机程序产品。因此,本公开可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本公开可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present disclosure may be provided as methods, systems, or computer program products. Accordingly, the present disclosure can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present disclosure may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
本公开是参照根据本公开实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present disclosure is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the present disclosure. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计 算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.
在一个典型的配置中,计算设备包括一个或多个处理器(CPU)、输入/输出接口、网络接口和内存。In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
存储器可能包括计算机可读介质中的非永久性存储器,随机存取存储器(RAM)和/或非易失性内存等形式,如只读存储器(ROM)或闪存(flash RAM)。存储器是计算机可读介质的示例。Memory may include non-permanent storage in computer readable media, in the form of random access memory (RAM) and/or nonvolatile memory such as read only memory (ROM) or flash RAM. The memory is an example of a computer readable medium.
计算机可读介质包括永久性和非永久性、可移动和非可移动媒体可以由任何方法或技术来实现信息存储。信息可以是计算机可读指令、数据结构、程序的组件或其他数据。计算机的存储介质的例子包括,但不限于相变内存(PRAM)、静态随机存取存储器(SRAM)、动态随机存取存储器(DRAM)、其他类型的随机存取存储器(RAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、快闪记忆体或其他内存技术、只读光盘只读存储器(CD-ROM)、数字多功能光盘(DVD)或其他光学存储、磁盒式磁带,磁带磁磁盘存储或其他磁性存储设备或任何其他非传输介质,可用于存储可以被计算设备访问的信息。按照本文中的界定,计算机可读介质不包括暂存电脑可读媒体(transitory media),如调制的数据信号和载波。Computer-readable media, including both permanent and non-permanent, removable and non-removable media, can be implemented by any method or technology for storage of information. Information may be computer readable instructions, data structures, components of programs, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read only memory (ROM), Electrically Erasable Programmable Read-Only Memory (EEPROM), Flash memory or other memory technology, Compact Disc Read-Only Memory (CD-ROM), Digital Versatile Disc (DVD) or other optical storage, Magnetic tape cartridge, tape magnetic disk storage or other magnetic storage device or any other non-transmission medium that can be used to store information that can be accessed by a computing device. As defined herein, computer-readable media excludes transitory computer-readable media, such as modulated data signals and carrier waves.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes Other elements not expressly listed, or elements inherent in the process, method, commodity, or apparatus are also included. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
以上仅为本公开的实施例而已,并不用于限制本公开。对于本领域技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本公开的权利要求范围之内。The above are merely examples of the present disclosure, and are not intended to limit the present disclosure. Various modifications and changes to the present disclosure will occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included within the scope of the claims of the present disclosure.
工业实用性Industrial Applicability
本公开实施例提供的方案可以应用于布线的过程中,获取流过线圈绕组的电流,及平面磁性器件的损耗;基于电流和损耗,确定线圈绕组在中柱上不同位置的线宽;按照不同位置的线宽将线圈绕组缠绕在中柱上,从而达到了可以有效的减小总交流损耗的技术效果,解决了现有的平面磁性器件损耗大的技术问题。The solution provided by the embodiments of the present disclosure can be applied to the wiring process to obtain the current flowing through the coil winding and the loss of the planar magnetic device; based on the current and loss, determine the line width of the coil winding at different positions on the center column; according to different The line width of the position winds the coil winding on the center column, thereby achieving the technical effect of effectively reducing the total AC loss and solving the technical problem of large loss in the existing planar magnetic devices.

Claims (12)

  1. 一种平面磁性器件,包括:A planar magnetic device comprising:
    边柱,所述边柱上设有第一气隙;A side column, the side column is provided with a first air gap;
    中柱,与所述边柱平行,所述中柱上设有第二气隙;The middle column is parallel to the side column, and the second air gap is arranged on the middle column;
    线圈绕组,缠绕在所述中柱上,且靠近所述第一气隙或所述第二气隙的所述线圈绕组的线宽小,且远离所述第一气隙和所述第二气隙的所述线圈绕组的线宽大。a coil winding wound on the center column, and the coil winding near the first air gap or the second air gap has a small line width, and is far away from the first air gap and the second air gap The line width of the coil winding of the gap is large.
  2. 根据权利要求1所述的平面磁性器件,其中,所述线宽基于所述线圈绕组与所述第一气隙的第一距离,所述线圈绕组与所述第二气隙的第二距离,流过所述线圈绕组的电流,及所述平面磁性器件的损耗确定。The planar magnetic device of claim 1, wherein the line width is based on a first distance of the coil winding from the first air gap, a second distance of the coil winding from the second air gap, The current flowing through the coil windings, and the losses of the planar magnetic device are determined.
  3. 根据权利要求2所述的平面磁性器件,其中,The planar magnetic device according to claim 2, wherein,
    在所述第一距离小于所述第二距离的情况下,所述线宽基于所述第一距离、所述电流及所述损耗确定;In the case where the first distance is less than the second distance, the line width is determined based on the first distance, the current and the loss;
    在所述第一距离大于所述第二距离的情况下,所述线宽基于所述第二距离、所述电流及所述损耗确定。If the first distance is greater than the second distance, the line width is determined based on the second distance, the current and the loss.
  4. 根据权利要求1所述的平面磁性器件,其中,所述第一气隙和所述第二气隙相对设置。The planar magnetic device according to claim 1, wherein the first air gap and the second air gap are oppositely disposed.
  5. 一种布线方法,应用于所述权利要求1至4中任意一项所述的平面磁性器件,所述方法包括:A wiring method, applied to the planar magnetic device described in any one of claims 1 to 4, said method comprising:
    获取流过所述线圈绕组的电流,及所述平面磁性器件的损耗;obtaining the current flowing through the coil winding, and the loss of the planar magnetic device;
    基于所述电流和所述损耗,确定所述线圈绕组在所述中柱上不同位置的线宽;determining line widths of the coil windings at different locations on the center post based on the current and the loss;
    按照所述不同位置的线宽将所述线圈绕组缠绕在所述中柱上。The coil windings are wound on the central column according to the wire widths at the different positions.
  6. 根据权利要求5所述的方法,其中,基于所述电流和所述损耗,确定所述线圈绕组在所述中柱上不同位置的所述线宽包括:The method of claim 5 wherein, based on the current and the losses, determining the line width of the coil winding at different locations on the center post comprises:
    确定所述线圈绕组缠绕在所述中柱上的多个位置;determining a plurality of locations where the coil windings are wound on the center post;
    确定每个位置与第一气隙的第一距离,和所述每个位置与所述第二气隙的第二距离;determining a first distance of each location from the first air gap, and a second distance of each location from the second air gap;
    基于所述第一距离或所述第二距离、所述电流和所述损耗求解目标函数,得到不同位置的所述线宽。Solving an objective function based on the first distance or the second distance, the current and the loss, to obtain the line widths at different positions.
  7. 根据权利要求6所述的方法,其中,基于所述第一距离或所述第二距离、所述电流和所述损耗求解目标函数,得到不同位置的所述线宽,包括:The method according to claim 6, wherein solving an objective function based on the first distance or the second distance, the current and the loss to obtain the line width at different positions includes:
    响应于所述第一距离小于所述第二距离,基于所述第一距离、所述电流和所述损耗求解所述目标函数,得到不同位置的所述线宽。In response to the first distance being smaller than the second distance, solving the objective function based on the first distance, the current and the loss, to obtain the line width at different positions.
  8. 根据权利要求6所述的方法,其中,基于所述第一距离或所述第二距离、所述电流和所述损耗求解目标函数,得到不同位置的所述线宽,包括:The method according to claim 6, wherein solving an objective function based on the first distance or the second distance, the current and the loss to obtain the line width at different positions includes:
    响应于所述第一距离大于所述第二距离,基于所述第一距离、所述电流和所述损耗求解所述目标函数,得到不同位置的所述线宽。In response to the first distance being greater than the second distance, solving the objective function based on the first distance, the current, and the loss, to obtain the line widths at different positions.
  9. 根据权利要求6所述的方法,其中,所述方法还包括:The method according to claim 6, wherein the method further comprises:
    获取所述线圈绕组的电阻率、所述电流的平方和集肤效应系数的乘积,得到第一乘积,并获取所述第一乘积与所述线宽的比值,得到所述集肤效应损耗函数;Obtain the resistivity of the coil winding, the product of the square of the current and the skin effect coefficient to obtain a first product, and obtain the ratio of the first product to the line width to obtain the skin effect loss function ;
    获取所述线宽、所述电阻率、所述线圈绕组的匝数、所述电流的平方和邻近效应系数的乘积,得到第二乘积,并获取所述第二乘积与所述第一距离或所述第二距离的平方的比值,得到所述邻近效应损耗函数;Obtain the product of the line width, the resistivity, the number of turns of the coil winding, the square of the current and the proximity effect coefficient to obtain a second product, and obtain the second product and the first distance or the ratio of the square of the second distance to obtain the proximity effect loss function;
    获取所述集肤效应损耗函数和所述邻近效应损耗函数的加权和,得到所述目标函数。A weighted sum of the skin effect loss function and the proximity effect loss function is obtained to obtain the objective function.
  10. 一种布线装置,应用于所述权利要求1至4中任意一项所述的平面磁性器件,所述装置包括:A wiring device, applied to the planar magnetic device according to any one of claims 1 to 4, said device comprising:
    获取组件,设置为获取流过所述线圈绕组的电流,及所述平面磁性器件的损耗;an acquisition component configured to acquire the current flowing through the coil winding and the loss of the planar magnetic device;
    确定组件,设置为基于所述电流和所述损耗,确定所述线圈绕组在所述中柱上不同位置的线宽;a determining component configured to determine the line width of the coil winding at different positions on the center post based on the current and the loss;
    缠绕组件,设置为按照所述不同位置的线宽将所述线圈绕组缠绕在所述中柱上。The winding assembly is configured to wind the coil winding on the center column according to the wire width at the different positions.
  11. 一种非易失性存储介质,所述非易失性存储介质存储有多条指令,所述指令适于由处理器加载并执行如权利要求5至9中任意一项的方法步骤。A non-volatile storage medium, the non-volatile storage medium stores a plurality of instructions, and the instructions are suitable for being loaded by a processor and executing the method steps according to any one of claims 5-9.
  12. 一种电子设备,包括:处理器和存储器;其中,所述存储器存储有计算机程序,所述计算机程序适于由所述处理器加载并执行如权利要求5至9中任意一项的方法步骤。An electronic device, comprising: a processor and a memory; wherein the memory stores a computer program, the computer program is adapted to be loaded by the processor and execute the method steps according to any one of claims 5 to 9.
PCT/CN2022/134460 2021-12-01 2022-11-25 Planar magnetic device and wiring method WO2023098594A1 (en)

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JP2010232390A (en) * 2009-03-26 2010-10-14 Panasonic Electric Works Co Ltd Transformer
CN103177848A (en) * 2011-12-23 2013-06-26 台达电子企业管理(上海)有限公司 Direct-current filter inductor and manufacturing method thereof
CN204332636U (en) * 2014-11-26 2015-05-13 深圳市盛弘电气有限公司 A kind of magnet assembly
CN109804441A (en) * 2016-10-12 2019-05-24 欧姆龙株式会社 Transformer and the electric power converter for having the transformer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2697803Y (en) * 2004-04-22 2005-05-04 艾默生网络能源有限公司 Resonant inductor
JP2010232390A (en) * 2009-03-26 2010-10-14 Panasonic Electric Works Co Ltd Transformer
CN103177848A (en) * 2011-12-23 2013-06-26 台达电子企业管理(上海)有限公司 Direct-current filter inductor and manufacturing method thereof
CN204332636U (en) * 2014-11-26 2015-05-13 深圳市盛弘电气有限公司 A kind of magnet assembly
CN109804441A (en) * 2016-10-12 2019-05-24 欧姆龙株式会社 Transformer and the electric power converter for having the transformer

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