WO2023098141A1 - Measurement sample and measurement method for tensile strength of interface surface between epoxy composite material and aluminium - Google Patents

Measurement sample and measurement method for tensile strength of interface surface between epoxy composite material and aluminium Download PDF

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WO2023098141A1
WO2023098141A1 PCT/CN2022/112163 CN2022112163W WO2023098141A1 WO 2023098141 A1 WO2023098141 A1 WO 2023098141A1 CN 2022112163 W CN2022112163 W CN 2022112163W WO 2023098141 A1 WO2023098141 A1 WO 2023098141A1
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aluminum
structural member
epoxy composite
composite material
tensile strength
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PCT/CN2022/112163
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French (fr)
Chinese (zh)
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高超
周福升
杨芸
黄若栋
熊佳明
郑尧
王国利
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南方电网科学研究院有限责任公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces

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  • the invention relates to the technical field of tensile testing, in particular to a sample and a measuring method for measuring the tensile strength of the interface between an epoxy composite material and aluminum.
  • Gas insulated metal-enclosed switchgear (gas insulated switchgear, GIS for short) and gas insulated transmission lines (gas insulated transmission lines, GIL for short) both use metal aluminum as the shell to seal and compress SF6 gas or SF6/N2 mixed gas for insulation, and use different types of
  • the insulator supports the conductor in the shell or separates the gas chamber to form a high-voltage, high-current power transmission device in which the shell and the conductor are coaxially arranged.
  • GIS/GIL has the advantages of high reliability, small capacitance, low loss, strong overload capacity, and friendly electromagnetic environment. It is more and more widely used in the field of long-distance and large-capacity power transmission.
  • the internal insulating parts of GIS/GIL are all made of epoxy composite materials, which are casted at high temperature by liquid epoxy resin, fillers, curing agents, etc., and have the advantages of high mechanical strength and heat aging resistance.
  • the insulating part and the shell of GIS/GIL are usually connected by casting. The actual engineering experience shows that it is difficult for defects to occur inside the epoxy composite material. The defect or failure of GIS/GIL generally occurs at the interface between the epoxy composite material and metal aluminum.
  • the tensile strength of the interface between the epoxy composite material and aluminum is a key parameter to ensure the good mechanical properties of the GIS/GIL internal insulation, but the current test method for the tensile strength of the interface between the epoxy composite material and aluminum is not perfect, and the samples used in the test There is also no unified standard, which makes it difficult to accurately measure the tensile strength parameter of the interface between epoxy composite materials and metal aluminum.
  • the purpose of the present invention is to provide a test sample for measuring the tensile strength of the interface between epoxy composite material and aluminum, so as to solve the difficulty in accurately measuring the parameter of tensile strength at the interface between epoxy composite material and metal aluminum in the prior art
  • the problem; the present invention also provides a method for measuring the tensile strength of the epoxy composite material and aluminum interface.
  • the present invention provides a test sample for measuring the tensile strength of the interface between epoxy composite material and aluminum, comprising a coaxially arranged epoxy composite material structural member, a first aluminum structural member and a second aluminum structural member , one end of the epoxy composite structure is connected to the first aluminum structure by casting, and the other end is connected to the second aluminum structure by casting, and the first aluminum structure is connected to the epoxy composite structure
  • the connecting area of the first aluminum structural member is larger than the connecting area of the second aluminum structural member and the epoxy composite structural member, and the end of the first aluminum structural member far away from the epoxy composite structural member is arranged to be connected with the tensile machine
  • the first connecting structure, the end of the second aluminum structural member away from the epoxy composite structural member is arranged with a second connecting structure for connecting with the tensile machine.
  • both the first aluminum structural member and the second aluminum structural member are cylindrical structures, and the diameter of the first aluminum structural member is larger than the diameter of the second aluminum structural member.
  • a connecting hole is opened at one end of the epoxy composite structural member, and the first aluminum structural member is embedded in the connecting hole.
  • the end surface of the first aluminum structural member embedded in the connection hole is a hemispherical surface
  • the bottom of the connection hole is a curved surface adapted to the hemispherical surface
  • the end surface of the second aluminum structural member and the epoxy composite structural member are planes, and the surface area of the plane is smaller than the surface area of the hemispherical surface.
  • the epoxy composite structural member includes a first cylindrical section, a second cylindrical section and a truncated cone section, the diameter of the first cylindrical section is larger than the diameter of the second cylindrical section, and the truncated circular section is smoothly connected between Between the first cylindrical section and the second cylindrical section, the first aluminum structural member is connected to the first cylindrical section, and the second aluminum structural member is connected to the second cylindrical section.
  • both the first connection structure and the second connection structure are bolt holes.
  • the diameter of the first aluminum structure is defined as D 1 and the length is H 1
  • the diameter of the first connection structure is defined as D 2 and the depth is H 2
  • the diameter of the first cylindrical section is defined as D 3
  • the length is H 3
  • the diameter of the connection hole is defined as D 4
  • the depth is H 4
  • the diameter of the second cylindrical section is defined as D 5
  • the length is H 5
  • the second aluminum structural member is defined directly give you D 6 , length H 6 , define the diameter of the second connecting structure as D 7 , depth H 7 , D 2 is no more than one-third of D 1
  • H 1 is greater than D 1
  • H 2 is not greater than two thirds of D 2
  • D 4 is equal to D 1
  • H 4 is not greater than H 1
  • D 1 is not greater than three quarters of D 3
  • H 3 is greater than the sum of H 4 and D 1/2
  • D 5 is not greater than D 3 /2
  • H 5 is greater than H 3
  • the tensile machine gradually increases the tensile force with a step size of 0.5KN, and maintains it for 2 minutes at each step length, and the time for increasing the tension force between different step lengths does not exceed 1 minute.
  • the sample and method for measuring the tensile strength of the interface between an epoxy composite material and aluminum in the embodiment of the present invention have the beneficial effect that: both the first aluminum structure and the second aluminum structure are compatible with The epoxy composite structural parts are connected by casting and arranged coaxially, simulating the connection mode between epoxy composite material and aluminum in GIL and GIS, which is convenient for tension transmission, and the connection area of the first aluminum structural part and epoxy composite structural part is larger than that of the second The connection area between the second aluminum structural part and the epoxy composite structural part causes the interface between the second aluminum structural part and the epoxy composite structural part to be damaged first, and the tensile strength of the interface between the epoxy composite material and aluminum is tested.
  • the first aluminum structure is connected to the tensile machine through the first connection structure
  • the second aluminum structure is connected to the tension machine through the second connection structure
  • the measurement sample is stretched by the tension machine
  • the second aluminum structure Stop the measurement when the interface with epoxy composite structural parts is damaged, and accurately obtain the tensile strength of the interface between epoxy composite material and aluminum according to the tensile force and connection area, improve the accuracy of measurement results, and ensure GIS/GIL insulation
  • the overall performance of the component provides a new test idea.
  • Fig. 1 is the structural representation of the measurement sample of epoxy composite material of the present invention and aluminum interface tensile strength
  • Fig. 2 is the structural representation of the first aluminum structural part of the measurement sample of the epoxy composite material of Fig. 1 and the aluminum interface tensile strength;
  • Fig. 3 is a left view of the first aluminum structural member of Fig. 2;
  • Fig. 4 is the structural representation of the epoxy composite structure of the measurement sample of the epoxy composite material of Fig. 1 and the aluminum interface tensile strength;
  • Fig. 5 is a left side view of the epoxy composite structure of Fig. 4;
  • Fig. 6 is the structural representation of the second aluminum structure of the measurement sample of the epoxy composite material and the aluminum interface tensile strength of Fig. 1;
  • Fig. 7 is a left view of the second aluminum structural member of Fig. 6;
  • Fig. 8 is a flow chart of the method for measuring the tensile strength of the epoxy composite material and aluminum interface of the present invention.
  • the first aluminum structural part 11. Hemispherical surface; 2. The second aluminum structural part; 3. The epoxy composite structural part; 31. The first cylindrical section; 32. The second cylindrical section; 33. The circular platform Section; 34, connection hole; 4, bolt hole.
  • a preferred embodiment of the measurement sample of the interface tensile strength between epoxy composite material and aluminum of the present invention comprises coaxially arranged epoxy composite material structural member 3, the first The structural part 1 and the second aluminum structural part 2, when the tensile machine applies tensile force to the measurement sample, the coaxial arrangement facilitates the transmission of the tensile force, avoids the distortion of the measurement sample, and improves the accuracy of the test result.
  • the first aluminum structure part 1 and the second aluminum structure part 2 are arranged at both ends of the length direction of the epoxy composite material, one end of the epoxy composite material structure part 3 is connected to the first aluminum structure part 1 by casting, and the other end is connected to the
  • the pouring connection of aluminum structural part 2 simulates the connection method between epoxy composite material and aluminum in GIL and GIS, and the test results are more accurate.
  • connection area between the first aluminum structure 1 and the epoxy composite structure 3 is larger than the connection area between the second aluminum structure 2 and the epoxy composite structure 3, and there is a difference in the connection area.
  • the second aluminum structure 2 and the epoxy The tensile strength between the composite material structural parts 3 is less than the tensile strength between the first aluminum structural part 1 and the epoxy composite material structural part 3, when the tensile machine applies tension to the measurement sample, the second aluminum structural part 2
  • the interface between the second aluminum structural part 2 and the epoxy composite structural part 3 reaches the maximum tensile strength first and is damaged first, and the measurement is stopped when the interface between the second aluminum structural part 2 and the epoxy composite structural part 3 is damaged. According to the tensile force and The tensile strength of the interface between the epoxy composite material and aluminum can be accurately obtained by using the connection area, which improves the accuracy of the measurement results.
  • the end of the first aluminum structural member 1 far away from the epoxy composite structural member 3 is arranged with a first connecting structure for connecting with the tensile machine
  • the end of the second aluminum structural member 2 far away from the epoxy composite structural member 3 is arranged with a connecting structure for connecting with the tensile machine.
  • the second connection structure of the machine connection The first connection structure and the second connection structure provide action points for the connection between the tension machine and the measurement sample, so as to facilitate the tension machine to apply tension.
  • both the first aluminum structural part 1 and the second aluminum structural part 2 are cylindrical structures, and the diameter of the first aluminum structural part 1 is larger than the diameter of the second aluminum structural part 2 .
  • the cylindrical structure facilitates the fabrication and centering of the first aluminum structural part 1 and the second aluminum structural part 2.
  • the axial end faces of the first aluminum structural part 1 and the second aluminum structural part 2 are connected with the epoxy composite structural part 3.
  • the second The centerlines of the first aluminum structural part 1 and the second aluminum structural part 2 are collinear, so that the first aluminum structural part 1 and the second aluminum structural part 2 are coaxially arranged.
  • the first connection structure is arranged on the centerline of the first aluminum structure 1, and the second connection structure is arranged on the centerline of the first aluminum structure 1, so that the force of the tensile machine on the measurement sample is along the direction of the first aluminum structure.
  • the centerline of the second aluminum structural member 2 extends and is perpendicular to the interface between the epoxy composite material and aluminum.
  • a connecting hole 34 is opened at one end of the epoxy composite structural member 3 , and the first aluminum structural member 1 is embedded in the connecting hole 34 .
  • the first aluminum structural part 1 is embedded in the connection hole 34, and the end face and side surface of the first aluminum structural part 1 are in contact with the epoxy composite material at the same time, which increases the connection between the first aluminum structural part 1 and the epoxy composite material structural part 3 area, thereby increasing the tensile strength at the interface between the first aluminum structural member 1 and the epoxy composite structural member 3, and preventing the interface between the first aluminum structural member 1 and the epoxy composite structural member 3 from being destroyed .
  • the end surface of the first aluminum structure member 1 embedded in the connecting hole 34 is a hemispherical surface 11
  • the bottom of the connecting hole 34 is a curved surface matching the hemispherical surface 11 .
  • the first aluminum structural member 1 is an irregular cylinder, the end surface of one end is a hemispherical surface 11, and the other end is a circular plane, the radius of the hemispherical surface 11 is consistent with the radius of the circular plane, and the distance between the two bottom surfaces is the first The length of an aluminum structural member 1 .
  • the end face of the second aluminum structural member 2 and the epoxy composite structural member 3 is a plane, and the surface area of the plane is smaller than the surface area of the hemispherical surface 11 .
  • the end face of the second aluminum structural member 2 is a plane, because the diameter of the second aluminum structural member 2 is smaller than the diameter of the first aluminum structural member 1, the surface area of the plane is smaller than the surface area of the hemispherical surface 11, so that the second aluminum structural member 2 and epoxy
  • the connection area of the composite structural member 3 is smaller than the connection area of the first aluminum structural member 1 and the epoxy composite structural member 3, so as to ensure that the interface between the second aluminum structural member 2 and the epoxy composite structural member 3 is firstly closed destroy.
  • the epoxy composite structural member 3 includes a first cylindrical section 31, a second cylindrical section 32 and a truncated cone section 33, the diameter of the first cylindrical section 31 is greater than the diameter of the second cylindrical section 32, and the truncated circular section 33 is smoothly connected to the second cylindrical section 32.
  • the first aluminum structural member 1 is connected to the first cylindrical section 31
  • the second aluminum structural member 2 is connected to the second cylindrical section 32 .
  • the first cylindrical section 31, the second cylindrical section 32 and the conical frustum section 33 are coaxially arranged, that is, the centerlines of the first cylindrical section 31, the second cylindrical section 32 and the conical frustum section 33 are coincident, and are also connected to the first aluminum structural member 1,
  • the centerlines of the second aluminum structural member 2 coincide, so as to ensure that the first aluminum structural member 1 , the epoxy composite material structural member 3 and the second aluminum structural member 2 are coaxially arranged.
  • the diameter of the first cylindrical section 31 is greater than the diameter of the first aluminum structural member 1, the diameter of the second cylindrical section 32 is equal to the diameter of the second aluminum structural member 2, the connecting hole 34 is opened on the first cylindrical section 31, and the connecting hole 34
  • the diameter is equal to the diameter of the first cylindrical section 31, so that the first aluminum structural part 1 is embedded in the epoxy composite structural part 3, and at the same time, the end surface of the second aluminum structural part 2 and the second cylindrical section 32 are tightly connected by casting process.
  • the smooth transition between the first cylindrical section 31 , the second cylindrical section 32 and the circular frustum section 33 facilitates the manufacture of the epoxy composite structural member 3 and facilitates the transmission of tension in the epoxy composite structural member 3 .
  • both the first connection structure and the second connection structure are bolt holes 4 .
  • the first connection structure and the second connection structure are used to fix the first aluminum structure 1 and the second aluminum structure 2.
  • the bolt holes 4 are convenient for the tension machine to connect with the first aluminum structure 1 and the second aluminum structure 2, avoiding Fixtures are arranged on the first aluminum structural part 1 and the second aluminum structural part 2, and the assembly is simple.
  • the bolt hole 4 is opened at the center of the first aluminum structure part 1 and the second aluminum structure part 2, and the bolt hole 4 is coaxially arranged with the first aluminum structure part 1 and the second aluminum structure part 2, so that the pulling force of the tension machine is along the The centerlines of the first aluminum structural part 1, the second aluminum structural part 2 and the epoxy composite structural part 3 are transmitted, and the tension is perpendicular to the interface between the epoxy composite material and aluminum, improving the accuracy of the measurement results.
  • the diameter of the first aluminum structural member 1 is defined as D 1 and the length is H 1
  • the diameter of the first connection structure is defined as D 2 and the depth is H 2
  • the diameter of the first cylindrical segment 31 is defined as D 3 and the length
  • the length is H 6
  • the diameter of the second connecting structure is defined as D 7
  • the depth is H 7
  • D 2 is not more than one-third of D 1
  • H 1 is greater than D 1
  • H 2 is not greater than one-third of D 2
  • D 4 is equal to D 1
  • H 4 is not greater than H 1
  • D 1 is not greater than three quarters of D 3
  • H 3 is greater than the sum of H 4 and D 1 /2
  • D 5 is not greater than D 3 /2
  • H 5 is greater than H 3
  • H 5 is greater than H 3
  • H 1 is greater than D 1 , it ensures that the height of the first aluminum structural member 1 is greater than the diameter, and the purpose is to increase The contact area between the side of the first aluminum structural part 1 and the epoxy composite structural part 3, thereby improving the failure strength of the interface between the first aluminum structural part 1 and the epoxy composite structural part 3; H2 is about three times that of H1 Two-thirds, ensure that the bolt hole 4 has a relatively high depth and will not exceed the height range of the first aluminum structural member 1, so as to ensure a better cooperation between the two.
  • D 4 D 1 , that is, the diameter of the connecting hole 34 is consistent with the diameter of the hemispherical surface 11 of the first aluminum structural member 1, ensuring that the first aluminum structural member 1 can be accurately placed in the connecting hole 34, H 4 is not greater than H 1 , ensuring Part of the first aluminum structural member 1 leaked out of the epoxy composite structural member 3 .
  • D 1 is not greater than three-quarters of D 3
  • H 3 is greater than the sum of H 4 and D 1 /2, ensuring that the first aluminum structural member 1 can be placed inside the first cylindrical section 31 and has sufficient contact surface.
  • D 5 is not greater than D 3 /2
  • H 5 is greater than H 3 , and during the measurement of the tensile strength of the sample, the interface between the second cylindrical section 32 and the second aluminum structure 2 is the first to break (compared with the first aluminum structure 1 and the interface of epoxy composite structure 3 is more prone to fracture).
  • the length of the truncated circular segment 33 is not greater than the length of the first cylindrical segment 31 to ensure the structural strength of the epoxy composite structural member 3 .
  • D 7 is not greater than D 6 /3
  • H 7 is not greater than H 6 /3, which can ensure that the second aluminum structural member 2 is better fixed without wasting materials.
  • the embodiment of the method for measuring the tensile strength of the epoxy composite material and the aluminum interface of the present invention uses the above-mentioned measurement sample of the epoxy composite material and the aluminum interface tensile strength, comprising the following steps, Step 1: Install the measurement sample on the tensile machine, and connect the first connecting structure and the second connecting structure to the tensile machine respectively.
  • the measurement sample is fixed on the tensile machine through the bolt holes 4 on the first aluminum structural member 1 and the bolt holes 4 on the second aluminum structural member 2 to ensure that all parts are rigidly connected and well connected.
  • step 2 a tensile force is applied to the measurement sample in step 1 by means of a tensile machine, and the magnitude of the tensile force increases in steps.
  • the stepwise increase can ensure the orderly increase of the tensile force, avoiding the excessive increase of the tensile force and suddenly exceeding the tensile strength of the measured sample, resulting in sudden destruction of the interface between the second aluminum structure 2 and the epoxy composite structure 3 .
  • Step 3 when the interface between the epoxy composite structural member 3 and the second aluminum structural member 2 is destroyed, record the tensile force at this time as F.
  • the tensile strength is equal to the ratio of the tensile force to the area of the interface.
  • the tensile strength formula in the example is
  • the unit of F is N
  • the unit of D6 is m
  • the unit of M is Pa.
  • the tensile machine gradually increases the tensile force with a step size of 0.5KN, and maintains it for 2 minutes at each step length, and the time for increasing the tension force between different step lengths does not exceed 1 minute.
  • the embodiment of the present invention provides a sample and method for measuring the tensile strength of the interface between epoxy composite material and aluminum, in which the first aluminum structure and the second aluminum structure are cast with the epoxy composite structure Connected and coaxially arranged, simulating the connection method between epoxy composite material and aluminum in GIL and GIS, which is convenient for tension transmission, and at the same time, the connection area between the first aluminum structural part and the epoxy composite structural part is larger than that of the second aluminum structural part and the epoxy composite material The connection area of the composite structural parts, so that the interface between the second aluminum structural part and the epoxy composite structural part is destroyed first.
  • the first aluminum The structural member is connected to the tensile machine through the first connecting structure
  • the second aluminum structural member is connected to the tensile machine through the second connecting structure
  • the measurement sample is stretched through the tensile machine
  • the second aluminum structural member and the epoxy composite structural member Stop the measurement when the interface of the epoxy composite is damaged, and the tensile strength of the interface between the epoxy composite material and aluminum can be accurately obtained according to the tensile force and the connection area, which improves the accuracy of the measurement results and provides a new way to ensure the overall performance of the GIS/GIL insulation test ideas.

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Abstract

A measurement sample and a measurement method for the tensile strength of an interface surface between epoxy composite material and aluminum. The measurement sample comprises an epoxy composite material structural member (3), a first aluminum structural member (1), and a second aluminum structural member (2), wherein the epoxy composite material structural member (3) is in casting connection with the first aluminum structural member (1), and is in casting connection with the second aluminum structural member (2), and the surface area of the connection between the first aluminum structural member (1) and the epoxy composite material structural member (3) is greater than the surface area of the connection between the second aluminum structural member (2) and the epoxy composite structural member (3); a first connecting structure is arranged on the first aluminum structural member (1), and a second connecting structure is arranged on the second aluminum structural member (2). The connection between the first aluminum structural member (1) and the epoxy composite structural member (3) and between the second aluminum structural member (2) and the epoxy composite structural member (3) simulate connection modes between an epoxy composite material and aluminum, facilitating tension transmission. In addition, the interface surface between the second aluminum structural member (2) and the epoxy composite material structural member (3) is first to break, improving the accuracy of the measurement results, and providing a new way of testing to ensure the overall performance of a GIS/GIL insulating member.

Description

环氧复合材料与铝交界面拉伸强度的测量试样及测量方法Test sample and method for measuring the tensile strength of the interface between epoxy composite material and aluminum
本申请要求于2021年12月3日提交中国专利局、申请号为202111513392.8、发明名称为“环氧复合材料与铝交界面拉伸强度的测量试样及测量方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on December 3, 2021, with the application number 202111513392.8, and the title of the invention is "Measurement sample and measurement method of tensile strength at the interface between epoxy composite material and aluminum" , the entire contents of which are incorporated in this application by reference.
技术领域technical field
本发明涉及拉伸测试技术领域,特别是涉及一种环氧复合材料与铝交界面拉伸强度的测量试样及测量方法。The invention relates to the technical field of tensile testing, in particular to a sample and a measuring method for measuring the tensile strength of the interface between an epoxy composite material and aluminum.
背景技术Background technique
气体绝缘金属封闭开关设备(gas insulated switchgear,简称GIS)和气体绝缘输电线路(gas insulated transmission lines,简称GIL)均采用金属铝作为外壳封闭压缩SF6气体或SF6/N2混合气体绝缘,用不同类型的绝缘子支持壳内导体或分隔气室,形成外壳与导体同轴布置的高电压、大电流电力传输设备。GIS/GIL具有可靠性高、电容小、损耗低、过载能力强、电磁环境友好等优点,在长距离、大容量输电领域应用越来越广泛。Gas insulated metal-enclosed switchgear (gas insulated switchgear, GIS for short) and gas insulated transmission lines (gas insulated transmission lines, GIL for short) both use metal aluminum as the shell to seal and compress SF6 gas or SF6/N2 mixed gas for insulation, and use different types of The insulator supports the conductor in the shell or separates the gas chamber to form a high-voltage, high-current power transmission device in which the shell and the conductor are coaxially arranged. GIS/GIL has the advantages of high reliability, small capacitance, low loss, strong overload capacity, and friendly electromagnetic environment. It is more and more widely used in the field of long-distance and large-capacity power transmission.
GIS/GIL内部绝缘件均采用环氧复合材料,它由液态环氧树脂、填料、固化剂等在高温下浇注而成,具有机械强度高、耐热老化等优点。绝缘件与GIS/GIL的外壳通常采用浇注连接,工程实际经验表明,环氧复合材料内部很难发生缺陷,GIS/GIL的缺陷或故障一般发生在环氧复合材料与金属铝的交界面。The internal insulating parts of GIS/GIL are all made of epoxy composite materials, which are casted at high temperature by liquid epoxy resin, fillers, curing agents, etc., and have the advantages of high mechanical strength and heat aging resistance. The insulating part and the shell of GIS/GIL are usually connected by casting. The actual engineering experience shows that it is difficult for defects to occur inside the epoxy composite material. The defect or failure of GIS/GIL generally occurs at the interface between the epoxy composite material and metal aluminum.
环氧复合材料与铝交界面的拉伸强度是保证GIS/GIL内部绝缘件机械性能良好的关键参数,但是目前环氧复合材料与铝交界面的拉伸强度测试方法不完善,测试所用试样也没有统一标准,致使环氧复合材料与金属铝交界面的拉伸强度该参数难以准确测量。The tensile strength of the interface between the epoxy composite material and aluminum is a key parameter to ensure the good mechanical properties of the GIS/GIL internal insulation, but the current test method for the tensile strength of the interface between the epoxy composite material and aluminum is not perfect, and the samples used in the test There is also no unified standard, which makes it difficult to accurately measure the tensile strength parameter of the interface between epoxy composite materials and metal aluminum.
发明内容Contents of the invention
本发明的目的是:提供一种环氧复合材料与铝交界面拉伸强度的测量 试样,以解决现有技术中的环氧复合材料与金属铝交界面的拉伸强度该参数难以准确测量的问题;本发明还提供了一种环氧复合材料与铝交界面拉伸强度的测量方法。The purpose of the present invention is to provide a test sample for measuring the tensile strength of the interface between epoxy composite material and aluminum, so as to solve the difficulty in accurately measuring the parameter of tensile strength at the interface between epoxy composite material and metal aluminum in the prior art The problem; the present invention also provides a method for measuring the tensile strength of the epoxy composite material and aluminum interface.
为了实现上述目的,本发明提供了一种环氧复合材料与铝交界面拉伸强度的测量试样,包括同轴布置的环氧复合材料结构件、第一铝结构件和第二铝结构件,所述环氧复合材料结构件的一端与所述第一铝结构件浇注连接、另一端与所述第二铝结构件浇注连接,所述第一铝结构件与所述环氧复合材料结构件的连接面积大于所述第二铝结构件与所述环氧复合材料结构件的连接面积,所述第一铝结构件远离所述环氧复合材料结构件的一端布置有用于与拉力机连接的第一连接结构,所述第二铝结构件远离所述环氧复合材料结构件的一端布置有用于与拉力机连接的第二连接结构。In order to achieve the above object, the present invention provides a test sample for measuring the tensile strength of the interface between epoxy composite material and aluminum, comprising a coaxially arranged epoxy composite material structural member, a first aluminum structural member and a second aluminum structural member , one end of the epoxy composite structure is connected to the first aluminum structure by casting, and the other end is connected to the second aluminum structure by casting, and the first aluminum structure is connected to the epoxy composite structure The connecting area of the first aluminum structural member is larger than the connecting area of the second aluminum structural member and the epoxy composite structural member, and the end of the first aluminum structural member far away from the epoxy composite structural member is arranged to be connected with the tensile machine The first connecting structure, the end of the second aluminum structural member away from the epoxy composite structural member is arranged with a second connecting structure for connecting with the tensile machine.
优选地,所述第一铝结构件与所述第二铝结构件均为圆柱形结构,所述第一铝结构件的直径大于所述第二铝结构件的直径。Preferably, both the first aluminum structural member and the second aluminum structural member are cylindrical structures, and the diameter of the first aluminum structural member is larger than the diameter of the second aluminum structural member.
优选地,所述环氧复合材料结构件的一端开设有连接孔,所述第一铝结构件嵌装在所述连接孔内。Preferably, a connecting hole is opened at one end of the epoxy composite structural member, and the first aluminum structural member is embedded in the connecting hole.
优选地,所述第一铝结构件嵌入所述连接孔内的一端的端面为半球面,所述连接孔的孔底为与所述半球面适配的曲面。Preferably, the end surface of the first aluminum structural member embedded in the connection hole is a hemispherical surface, and the bottom of the connection hole is a curved surface adapted to the hemispherical surface.
优选地,所述第二铝结构件的与所述环氧复合材料结构件的端面为平面,所述平面的表面积小于所述半球面的表面积。Preferably, the end surface of the second aluminum structural member and the epoxy composite structural member are planes, and the surface area of the plane is smaller than the surface area of the hemispherical surface.
优选地,所述环氧复合材料结构件包括第一圆柱段、第二圆柱段和圆台段,所述第一圆柱段的直径大于所述第二圆柱段的直径,所述圆台段平滑连接在所述第一圆柱段与所述第二圆柱段之间,所述第一铝结构件与所述第一圆柱段连接,所述第二铝结构件与所述第二圆柱段连接。Preferably, the epoxy composite structural member includes a first cylindrical section, a second cylindrical section and a truncated cone section, the diameter of the first cylindrical section is larger than the diameter of the second cylindrical section, and the truncated circular section is smoothly connected between Between the first cylindrical section and the second cylindrical section, the first aluminum structural member is connected to the first cylindrical section, and the second aluminum structural member is connected to the second cylindrical section.
优选地,所述第一连接结构、所述第二连接结构均为螺栓孔。Preferably, both the first connection structure and the second connection structure are bolt holes.
优选地,定义所述第一铝结构件的直径为D 1、长度为H 1,定义所述第一连接结构的直径为D 2、深度为H 2,定义所述第一圆柱段的直径为D 3、长度为H 3,定义所述连接孔的直径为D 4、深度为H 4,定义所述第二圆柱段的 直径为D 5、长度为H 5,定义所述第二铝结构件的直接给你为D 6、长度为H 6,定义所述第二连接结构的直径为D 7、深度为H 7,D 2不超过D 1的三分之一,H 1大于D 1,H 2不大于D 2的三分之二,D 4等于D 1,H 4不大于H 1,D 1不大于D 3的四分之三,H 3大于H 4与D 1/2之和,D 5不大于D 3/2,H 5大于H 3,所述圆台段的长度不大于H 3,D 7不大于D 6/3,H 7不大于H 6/3。 Preferably, the diameter of the first aluminum structure is defined as D 1 and the length is H 1 , the diameter of the first connection structure is defined as D 2 and the depth is H 2 , and the diameter of the first cylindrical section is defined as D 3 , the length is H 3 , the diameter of the connection hole is defined as D 4 , the depth is H 4 , the diameter of the second cylindrical section is defined as D 5 , and the length is H 5 , and the second aluminum structural member is defined directly give you D 6 , length H 6 , define the diameter of the second connecting structure as D 7 , depth H 7 , D 2 is no more than one-third of D 1 , H 1 is greater than D 1 , H 2 is not greater than two thirds of D 2 , D 4 is equal to D 1 , H 4 is not greater than H 1 , D 1 is not greater than three quarters of D 3 , H 3 is greater than the sum of H 4 and D 1/2 , D 5 is not greater than D 3 /2, H 5 is greater than H 3 , the length of the frustum section is not greater than H 3 , D 7 is not greater than D 6 /3, and H 7 is not greater than H 6 /3.
本发明还提供了一种环氧复合材料与铝交界面拉伸强度的测量方法,其使用上述环氧复合材料与铝交界面拉伸强度的测量试样,包括以下步骤,步骤一,将所述测量试样安装在拉力机上,将所述第一连接结构和所述第二连接结构分别与拉力机连接;步骤二,通过拉力机对步骤一中的测量试样施加拉力,拉力大小以阶梯状增加;步骤三,当环氧复合材料结构件与第二铝结构件的交界面被破坏时,记录此时的拉力为F;步骤四,根据拉伸强度的计算公式M=F/S计算环氧复合材料与铝交界面的拉伸强度,其中M是拉伸强度,S为第二铝结构件与环氧复合材料结构件之间的连接面积。The present invention also provides a method for measuring the tensile strength of the epoxy composite material and aluminum interface, which uses the above-mentioned measurement sample of the epoxy composite material and aluminum interface tensile strength, including the following steps, step 1, the The measurement sample is installed on the tension machine, and the first connection structure and the second connection structure are respectively connected to the tension machine; Step 2, the tension machine is used to apply tension to the measurement sample in step 1, and the tension is in steps shape increases; Step 3, when the interface between the epoxy composite structure and the second aluminum structure is destroyed, record the tensile force at this time as F; Step 4, calculate according to the formula M=F/S of tensile strength The tensile strength of the interface between the epoxy composite material and aluminum, where M is the tensile strength, and S is the connection area between the second aluminum structure and the epoxy composite structure.
优选地,步骤二中,拉力机以0.5KN的拉力为步长逐步增大,每个步长下保持2min,不同步长之间的拉力递增时间不超过1min。Preferably, in step 2, the tensile machine gradually increases the tensile force with a step size of 0.5KN, and maintains it for 2 minutes at each step length, and the time for increasing the tension force between different step lengths does not exceed 1 minute.
本发明实施例的一种环氧复合材料与铝交界面拉伸强度的测量试样及测量方法与现有技术相比,其有益效果在于:第一铝结构件和第二铝结构件均与环氧复合材料结构件浇注连接且同轴布置,模拟GIL以及GIS中环氧复合材料与铝的连接方式,便于拉力传递,同时第一铝结构件与环氧复合材料结构件的连接面积大于第二铝结构件与环氧复合材料结构件的连接面积,使第二铝结构件与环氧复合材料结构件的交界面先一步产生破坏,在对环氧复合材料和铝交界面进行拉伸强度测试时,将第一铝结构件通过第一连接结构与拉力机连接,将第二铝结构件通过第二连接结构与拉力机连接,通过拉力机拉伸该测量试样,第二铝结构件与环氧复合材料结构件的交界面破坏时停止测量,根据拉力与连接面积即可准确获得环氧复合材料与铝交界面的拉伸强度,提高测量结果的准确性,为保证GIS/GIL绝缘件的整体性能提供了新的试验思路。Compared with the prior art, the sample and method for measuring the tensile strength of the interface between an epoxy composite material and aluminum in the embodiment of the present invention have the beneficial effect that: both the first aluminum structure and the second aluminum structure are compatible with The epoxy composite structural parts are connected by casting and arranged coaxially, simulating the connection mode between epoxy composite material and aluminum in GIL and GIS, which is convenient for tension transmission, and the connection area of the first aluminum structural part and epoxy composite structural part is larger than that of the second The connection area between the second aluminum structural part and the epoxy composite structural part causes the interface between the second aluminum structural part and the epoxy composite structural part to be damaged first, and the tensile strength of the interface between the epoxy composite material and aluminum is tested. During the test, the first aluminum structure is connected to the tensile machine through the first connection structure, the second aluminum structure is connected to the tension machine through the second connection structure, and the measurement sample is stretched by the tension machine, the second aluminum structure Stop the measurement when the interface with epoxy composite structural parts is damaged, and accurately obtain the tensile strength of the interface between epoxy composite material and aluminum according to the tensile force and connection area, improve the accuracy of measurement results, and ensure GIS/GIL insulation The overall performance of the component provides a new test idea.
附图说明Description of drawings
图1是本发明的环氧复合材料与铝交界面拉伸强度的测量试样的结构示意图;Fig. 1 is the structural representation of the measurement sample of epoxy composite material of the present invention and aluminum interface tensile strength;
图2是图1的环氧复合材料与铝交界面拉伸强度的测量试样的第一铝结构件的结构示意图;Fig. 2 is the structural representation of the first aluminum structural part of the measurement sample of the epoxy composite material of Fig. 1 and the aluminum interface tensile strength;
图3是图2的第一铝结构件的左视图;Fig. 3 is a left view of the first aluminum structural member of Fig. 2;
图4是图1的环氧复合材料与铝交界面拉伸强度的测量试样的环氧复合材料结构件的结构示意图;Fig. 4 is the structural representation of the epoxy composite structure of the measurement sample of the epoxy composite material of Fig. 1 and the aluminum interface tensile strength;
图5是图4的环氧复合材料结构件的左视图;Fig. 5 is a left side view of the epoxy composite structure of Fig. 4;
图6是图1的环氧复合材料与铝交界面拉伸强度的测量试样的第二铝结构件的结构示意图;Fig. 6 is the structural representation of the second aluminum structure of the measurement sample of the epoxy composite material and the aluminum interface tensile strength of Fig. 1;
图7是图6的第二铝结构件的左视图;Fig. 7 is a left view of the second aluminum structural member of Fig. 6;
图8是本发明的环氧复合材料与铝交界面拉伸强度的测量方法的流程图。Fig. 8 is a flow chart of the method for measuring the tensile strength of the epoxy composite material and aluminum interface of the present invention.
图中,1、第一铝结构件;11、半球面;2、第二铝结构件;3、环氧复合材料结构件;31、第一圆柱段;32、第二圆柱段;33、圆台段;34、连接孔;4、螺栓孔。In the figure, 1. The first aluminum structural part; 11. Hemispherical surface; 2. The second aluminum structural part; 3. The epoxy composite structural part; 31. The first cylindrical section; 32. The second cylindrical section; 33. The circular platform Section; 34, connection hole; 4, bolt hole.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明的一种环氧复合材料与铝交界面拉伸强度的测量试样的优选实施例,如图1至图7所示,包括同轴布置的环氧复合材料结构件3、第一铝结构件1和第二铝结构件2,拉力机对测量试样施加拉力时,同轴布置便于拉力传递,避免测量试样扭曲,提高测试结果的准确性。A preferred embodiment of the measurement sample of the interface tensile strength between epoxy composite material and aluminum of the present invention, as shown in Figure 1 to Figure 7, comprises coaxially arranged epoxy composite material structural member 3, the first The structural part 1 and the second aluminum structural part 2, when the tensile machine applies tensile force to the measurement sample, the coaxial arrangement facilitates the transmission of the tensile force, avoids the distortion of the measurement sample, and improves the accuracy of the test result.
第一铝结构件1、第二铝结构件2布置在环氧复合材料的长度方向的两端,环氧复合材料结构件3的一端与第一铝结构件1浇注连接、另一端与第二铝结构件2浇注连接,浇注连接模拟GIL以及GIS中环氧复合材料 与铝的连接方式,测试结果更为准确。The first aluminum structure part 1 and the second aluminum structure part 2 are arranged at both ends of the length direction of the epoxy composite material, one end of the epoxy composite material structure part 3 is connected to the first aluminum structure part 1 by casting, and the other end is connected to the The pouring connection of aluminum structural part 2 simulates the connection method between epoxy composite material and aluminum in GIL and GIS, and the test results are more accurate.
第一铝结构件1与环氧复合材料结构件3的连接面积大于第二铝结构件2与环氧复合材料结构件3的连接面积,连接面积存在差异,第二铝结构件2与环氧复合材料结构件3之间的拉伸强度小于第一铝结构件1与环氧复合材料结构件3之间的拉伸强度,当拉力机对测量试样施加拉力时,第二铝结构件2与环氧复合材料结构件3之间的交界面先达到最大拉伸强度并先一步产生破坏,第二铝结构件2与环氧复合材料结构件3的交界面破坏时停止测量,根据拉力与连接面积即可准确获得环氧复合材料与铝交界面的拉伸强度,提高测量结果的准确性。The connection area between the first aluminum structure 1 and the epoxy composite structure 3 is larger than the connection area between the second aluminum structure 2 and the epoxy composite structure 3, and there is a difference in the connection area. The second aluminum structure 2 and the epoxy The tensile strength between the composite material structural parts 3 is less than the tensile strength between the first aluminum structural part 1 and the epoxy composite material structural part 3, when the tensile machine applies tension to the measurement sample, the second aluminum structural part 2 The interface between the second aluminum structural part 2 and the epoxy composite structural part 3 reaches the maximum tensile strength first and is damaged first, and the measurement is stopped when the interface between the second aluminum structural part 2 and the epoxy composite structural part 3 is damaged. According to the tensile force and The tensile strength of the interface between the epoxy composite material and aluminum can be accurately obtained by using the connection area, which improves the accuracy of the measurement results.
第一铝结构件1远离环氧复合材料结构件3的一端布置有用于与拉力机连接的第一连接结构,第二铝结构件2远离环氧复合材料结构件3的一端布置有用于与拉力机连接的第二连接结构。第一连接结构和第二连接结构为拉力机与测量试样的连接提供作用点,便于拉力机施加拉力。The end of the first aluminum structural member 1 far away from the epoxy composite structural member 3 is arranged with a first connecting structure for connecting with the tensile machine, and the end of the second aluminum structural member 2 far away from the epoxy composite structural member 3 is arranged with a connecting structure for connecting with the tensile machine. The second connection structure of the machine connection. The first connection structure and the second connection structure provide action points for the connection between the tension machine and the measurement sample, so as to facilitate the tension machine to apply tension.
优选地,第一铝结构件1与第二铝结构件2均为圆柱形结构,第一铝结构件1的直径大于第二铝结构件2的直径。Preferably, both the first aluminum structural part 1 and the second aluminum structural part 2 are cylindrical structures, and the diameter of the first aluminum structural part 1 is larger than the diameter of the second aluminum structural part 2 .
圆柱形结构便于第一铝结构件1与第二铝结构件2制作以及定心,第一铝结构件1和第二铝结构件2的轴向端面与环氧复合材料结构件3连接,第一铝结构件1和第二铝结构件2的中心线共线,使第一铝结构件1与第二铝结构件2同轴布置。The cylindrical structure facilitates the fabrication and centering of the first aluminum structural part 1 and the second aluminum structural part 2. The axial end faces of the first aluminum structural part 1 and the second aluminum structural part 2 are connected with the epoxy composite structural part 3. The second The centerlines of the first aluminum structural part 1 and the second aluminum structural part 2 are collinear, so that the first aluminum structural part 1 and the second aluminum structural part 2 are coaxially arranged.
第一连接结构布置在第一铝结构件1的中心线上,第二连接结构布置在第一铝结构件1的中心线上,使拉力机对测量试样的作用力沿第一铝结构件1、第二铝结构件2的中心线延伸,并垂直于环氧复合材料与铝的交界面。The first connection structure is arranged on the centerline of the first aluminum structure 1, and the second connection structure is arranged on the centerline of the first aluminum structure 1, so that the force of the tensile machine on the measurement sample is along the direction of the first aluminum structure. 1. The centerline of the second aluminum structural member 2 extends and is perpendicular to the interface between the epoxy composite material and aluminum.
优选地,环氧复合材料结构件3的一端开设有连接孔34,第一铝结构件1嵌装在连接孔34内。Preferably, a connecting hole 34 is opened at one end of the epoxy composite structural member 3 , and the first aluminum structural member 1 is embedded in the connecting hole 34 .
第一铝结构件1嵌装在连接孔34内,第一铝结构件1的端面和侧面与环氧复合材料同时接触,增加了第一铝结构件1与环氧复合材料结构件3 的连接面积,从而增大第一铝结构件1与环氧复合材料结构件3的交界面处的拉伸强度,避免第一铝结构件1与环氧复合材料结构件3之间的交界面被破坏。The first aluminum structural part 1 is embedded in the connection hole 34, and the end face and side surface of the first aluminum structural part 1 are in contact with the epoxy composite material at the same time, which increases the connection between the first aluminum structural part 1 and the epoxy composite material structural part 3 area, thereby increasing the tensile strength at the interface between the first aluminum structural member 1 and the epoxy composite structural member 3, and preventing the interface between the first aluminum structural member 1 and the epoxy composite structural member 3 from being destroyed .
优选地,第一铝结构件1嵌入连接孔34内的一端的端面为半球面11,连接孔34的孔底为与半球面11适配的曲面。Preferably, the end surface of the first aluminum structure member 1 embedded in the connecting hole 34 is a hemispherical surface 11 , and the bottom of the connecting hole 34 is a curved surface matching the hemispherical surface 11 .
即第一铝结构件1为不规则圆柱体,一端的端面为半球面11、另一端为圆形平面,半球面11半径与圆形平面的半径一致,两个底面之间的距离为该第一铝结构件1的长度。That is, the first aluminum structural member 1 is an irregular cylinder, the end surface of one end is a hemispherical surface 11, and the other end is a circular plane, the radius of the hemispherical surface 11 is consistent with the radius of the circular plane, and the distance between the two bottom surfaces is the first The length of an aluminum structural member 1 .
优选地,第二铝结构件2的与环氧复合材料结构件3的端面为平面,平面的表面积小于半球面11的表面积。Preferably, the end face of the second aluminum structural member 2 and the epoxy composite structural member 3 is a plane, and the surface area of the plane is smaller than the surface area of the hemispherical surface 11 .
第二铝结构件2的端面为平面,由于第二铝结构件2的直径小于第一铝结构件1的直径,平面的表面积小于半球面11的表面积,使第二铝结构件2与环氧复合材料结构件3的连接面积小于第一铝结构件1与环氧复合材料结构件3的连接面积,以此保证第二铝结构件2与环氧复合材料结构件3的交界面先一步被破坏。The end face of the second aluminum structural member 2 is a plane, because the diameter of the second aluminum structural member 2 is smaller than the diameter of the first aluminum structural member 1, the surface area of the plane is smaller than the surface area of the hemispherical surface 11, so that the second aluminum structural member 2 and epoxy The connection area of the composite structural member 3 is smaller than the connection area of the first aluminum structural member 1 and the epoxy composite structural member 3, so as to ensure that the interface between the second aluminum structural member 2 and the epoxy composite structural member 3 is firstly closed destroy.
优选地,环氧复合材料结构件3包括第一圆柱段31、第二圆柱段32和圆台段33,第一圆柱段31的直径大于第二圆柱段32的直径,圆台段33平滑连接在第一圆柱段31与第二圆柱段32之间,第一铝结构件1与第一圆柱段31连接,第二铝结构件2与第二圆柱段32连接。Preferably, the epoxy composite structural member 3 includes a first cylindrical section 31, a second cylindrical section 32 and a truncated cone section 33, the diameter of the first cylindrical section 31 is greater than the diameter of the second cylindrical section 32, and the truncated circular section 33 is smoothly connected to the second cylindrical section 32. Between a cylindrical section 31 and a second cylindrical section 32 , the first aluminum structural member 1 is connected to the first cylindrical section 31 , and the second aluminum structural member 2 is connected to the second cylindrical section 32 .
第一圆柱段31、第二圆柱段32和圆台段33同轴布置,即第一圆柱段31、第二圆柱段32和圆台段33的中心线重合,并且还与第一铝结构件1、第二铝结构件2的中心线重合,从而保证第一铝结构件1、环氧复合材料结构件3、第二铝结构件2同轴布置。The first cylindrical section 31, the second cylindrical section 32 and the conical frustum section 33 are coaxially arranged, that is, the centerlines of the first cylindrical section 31, the second cylindrical section 32 and the conical frustum section 33 are coincident, and are also connected to the first aluminum structural member 1, The centerlines of the second aluminum structural member 2 coincide, so as to ensure that the first aluminum structural member 1 , the epoxy composite material structural member 3 and the second aluminum structural member 2 are coaxially arranged.
第一圆柱段31的直径大于第一铝结构件1的直径,第二圆柱段32的直径等于第二铝结构件2的直径,连接孔34开设在第一圆柱段31上,连接孔34的直径等于第一圆柱段31的直径,使第一铝结构件1嵌入环氧复合材料结构件3内,同时使第二铝结构件2与第二圆柱段32的端面通过浇 注工艺紧密连接。The diameter of the first cylindrical section 31 is greater than the diameter of the first aluminum structural member 1, the diameter of the second cylindrical section 32 is equal to the diameter of the second aluminum structural member 2, the connecting hole 34 is opened on the first cylindrical section 31, and the connecting hole 34 The diameter is equal to the diameter of the first cylindrical section 31, so that the first aluminum structural part 1 is embedded in the epoxy composite structural part 3, and at the same time, the end surface of the second aluminum structural part 2 and the second cylindrical section 32 are tightly connected by casting process.
第一圆柱段31、第二圆柱段32和圆台段33平滑过渡,便于制作环氧复合材料结构件3,也便于拉力在环氧复合材料结构件3内传递。The smooth transition between the first cylindrical section 31 , the second cylindrical section 32 and the circular frustum section 33 facilitates the manufacture of the epoxy composite structural member 3 and facilitates the transmission of tension in the epoxy composite structural member 3 .
优选地,第一连接结构、第二连接结构均为螺栓孔4。Preferably, both the first connection structure and the second connection structure are bolt holes 4 .
第一连接结构、第二连接结构用于固定第一铝结构件1和第二铝结构件2,螺栓孔4便于拉力机与第一铝结构件1、第二铝结构件2连接,避免在第一铝结构件1、第二铝结构件2上设置夹具,装配简单。The first connection structure and the second connection structure are used to fix the first aluminum structure 1 and the second aluminum structure 2. The bolt holes 4 are convenient for the tension machine to connect with the first aluminum structure 1 and the second aluminum structure 2, avoiding Fixtures are arranged on the first aluminum structural part 1 and the second aluminum structural part 2, and the assembly is simple.
螺栓孔4开设在第一铝结构件1、第二铝结构件2的中心位置,螺栓孔4与第一铝结构件1、第二铝结构件2同轴布置,使拉力机的拉力沿第一铝结构件1、第二铝结构件2以及环氧复合材料结构件3的中心线传递,拉力垂直于环氧复合材料与铝的交界面,提高测量结果的准确性。The bolt hole 4 is opened at the center of the first aluminum structure part 1 and the second aluminum structure part 2, and the bolt hole 4 is coaxially arranged with the first aluminum structure part 1 and the second aluminum structure part 2, so that the pulling force of the tension machine is along the The centerlines of the first aluminum structural part 1, the second aluminum structural part 2 and the epoxy composite structural part 3 are transmitted, and the tension is perpendicular to the interface between the epoxy composite material and aluminum, improving the accuracy of the measurement results.
优选地,定义第一铝结构件1的直径为D 1、长度为H 1,定义第一连接结构的直径为D 2、深度为H 2,定义第一圆柱段31的直径为D 3、长度为H 3,定义连接孔34的直径为D 4、深度为H 4,定义第二圆柱段32的直径为D 5、长度为H 5,定义第二铝结构件2的直接给你为D 6、长度为H 6,定义第二连接结构的直径为D 7、深度为H 7,D 2不超过D 1的三分之一,H 1大于D 1,H 2不大于D 2的三分之二,D 4等于D 1,H 4不大于H 1,D 1不大于D 3的四分之三,H 3大于H 4与D 1/2之和,D 5不大于D 3/2,H 5大于H 3,圆台段33的长度不大于H 3,D 7不大于D 6/3,H 7不大于H 6/3。 Preferably, the diameter of the first aluminum structural member 1 is defined as D 1 and the length is H 1 , the diameter of the first connection structure is defined as D 2 and the depth is H 2 , and the diameter of the first cylindrical segment 31 is defined as D 3 and the length As H 3 , define the diameter of the connection hole 34 as D 4 and the depth as H 4 , define the diameter of the second cylindrical section 32 as D 5 and the length as H 5 , and define the second aluminum structural member 2 as D 6 , the length is H 6 , the diameter of the second connecting structure is defined as D 7 , the depth is H 7 , D 2 is not more than one-third of D 1 , H 1 is greater than D 1 , and H 2 is not greater than one-third of D 2 Second, D 4 is equal to D 1 , H 4 is not greater than H 1 , D 1 is not greater than three quarters of D 3 , H 3 is greater than the sum of H 4 and D 1 /2, D 5 is not greater than D 3 /2, H 5 is greater than H 3 , the length of the frustum section 33 is not greater than H 3 , D 7 is not greater than D 6 /3, and H 7 is not greater than H 6 /3.
D 2过大容易造成第一铝结构件1自身强度不足,不利于测量试样拉伸强度的测量;H 1大于D 1,保证了第一铝结构件1的高大于直径,目的是为了增加第一铝结构件1侧部与环氧复合材料结构件3的接触面积,从而提高第一铝结构件1与环氧复合材料结构件3交界面的破坏强度;H 2约为H 1的三分之二,保证螺栓孔4较高的深度且不至于超过第一铝结构件1的高度范围,保证二者较好的配合。 If D 2 is too large, it will easily cause the strength of the first aluminum structural member 1 to be insufficient, which is not conducive to the measurement of the tensile strength of the test sample; if H 1 is greater than D 1 , it ensures that the height of the first aluminum structural member 1 is greater than the diameter, and the purpose is to increase The contact area between the side of the first aluminum structural part 1 and the epoxy composite structural part 3, thereby improving the failure strength of the interface between the first aluminum structural part 1 and the epoxy composite structural part 3; H2 is about three times that of H1 Two-thirds, ensure that the bolt hole 4 has a relatively high depth and will not exceed the height range of the first aluminum structural member 1, so as to ensure a better cooperation between the two.
D 4=D 1,即连接孔34的直径与第一铝结构件1的半球面11直径一致,保证第一铝结构件1能精准放入连接孔34内,H 4不大于H 1,保证有一部分 第一铝结构件1外漏出环氧复合材料结构件3。 D 4 =D 1 , that is, the diameter of the connecting hole 34 is consistent with the diameter of the hemispherical surface 11 of the first aluminum structural member 1, ensuring that the first aluminum structural member 1 can be accurately placed in the connecting hole 34, H 4 is not greater than H 1 , ensuring Part of the first aluminum structural member 1 leaked out of the epoxy composite structural member 3 .
D 1不大于D 3的四分之三,H 3大于H 4与D 1/2之和,保证第一铝结构件1能放于第一圆柱段31的内部、且有充足的接触面。D 5不大于D 3/2,H 5大于H 3,在测量试样拉伸强度测量过程中,第二圆柱段32与第二铝结构件2的交界面率先断裂(比第一铝结构件1与环氧复合材料结构件3的交界面更容易发生断裂)。 D 1 is not greater than three-quarters of D 3 , and H 3 is greater than the sum of H 4 and D 1 /2, ensuring that the first aluminum structural member 1 can be placed inside the first cylindrical section 31 and has sufficient contact surface. D 5 is not greater than D 3 /2, H 5 is greater than H 3 , and during the measurement of the tensile strength of the sample, the interface between the second cylindrical section 32 and the second aluminum structure 2 is the first to break (compared with the first aluminum structure 1 and the interface of epoxy composite structure 3 is more prone to fracture).
圆台段33的长度不大于第一圆柱段31的长度,保证环氧复合材料结构件3的结构强度。D 7不大于D 6/3,H 7不大于H 6/3,可以保证第二铝结构件2具有较好的固定且不浪费材料。 The length of the truncated circular segment 33 is not greater than the length of the first cylindrical segment 31 to ensure the structural strength of the epoxy composite structural member 3 . D 7 is not greater than D 6 /3, H 7 is not greater than H 6 /3, which can ensure that the second aluminum structural member 2 is better fixed without wasting materials.
本发明的环氧复合材料与铝交界面拉伸强度的测量方法的实施例,如图8所示,使用上述的环氧复合材料与铝交界面拉伸强度的测量试样,包括以下步骤,步骤一,将测量试样安装在拉力机上,将第一连接结构和第二连接结构分别与拉力机连接。The embodiment of the method for measuring the tensile strength of the epoxy composite material and the aluminum interface of the present invention, as shown in Figure 8, uses the above-mentioned measurement sample of the epoxy composite material and the aluminum interface tensile strength, comprising the following steps, Step 1: Install the measurement sample on the tensile machine, and connect the first connecting structure and the second connecting structure to the tensile machine respectively.
在本实施例中,测量试样通过第一铝结构件1上的螺栓孔4以及第二铝结构件2上的螺栓孔4固定在拉力机上,保证各部位刚性连接且连接良好。In this embodiment, the measurement sample is fixed on the tensile machine through the bolt holes 4 on the first aluminum structural member 1 and the bolt holes 4 on the second aluminum structural member 2 to ensure that all parts are rigidly connected and well connected.
步骤二,通过拉力机对步骤一中的测量试样施加拉力,拉力大小以阶梯状增加。In step 2, a tensile force is applied to the measurement sample in step 1 by means of a tensile machine, and the magnitude of the tensile force increases in steps.
阶梯状增加,可以保证拉力有序增加,避免拉力增加过大而突然超过测量试样的拉伸强度,致使第二铝结构件2与环氧复合材料结构件3的交界面突然破坏。The stepwise increase can ensure the orderly increase of the tensile force, avoiding the excessive increase of the tensile force and suddenly exceeding the tensile strength of the measured sample, resulting in sudden destruction of the interface between the second aluminum structure 2 and the epoxy composite structure 3 .
步骤三,当环氧复合材料结构件3与第二铝结构件2的交界面被破坏时,记录此时的拉力为F。 Step 3, when the interface between the epoxy composite structural member 3 and the second aluminum structural member 2 is destroyed, record the tensile force at this time as F.
步骤四,根据拉伸强度的计算公式M=F/S计算环氧复合材料与铝交界面的拉伸强度,其中M是拉伸强度,S为第二铝结构件2与环氧复合材料结构件3之间的连接面积。 Step 4, calculate the tensile strength of the interface between the epoxy composite material and aluminum according to the calculation formula M=F/S of the tensile strength, wherein M is the tensile strength, and S is the structure of the second aluminum structure 2 and the epoxy composite material The connecting area between pieces 3.
拉伸强度等于拉力与交界面面积的比值,在本实施例中,S即为第二 铝结构件2与环氧复合材料结构件3的交界面的面积,S=πD 6 2,因此本实施例中的拉伸强度公式为 The tensile strength is equal to the ratio of the tensile force to the area of the interface. In this embodiment, S is the area of the interface between the second aluminum structure 2 and the epoxy composite structure 3, S=πD 6 2 , so this implementation The tensile strength formula in the example is
Figure PCTCN2022112163-appb-000001
Figure PCTCN2022112163-appb-000001
式中,F单位N,D 6单位m,M单位Pa。 In the formula, the unit of F is N, the unit of D6 is m, and the unit of M is Pa.
优选地,步骤二中,拉力机以0.5KN的拉力为步长逐步增大,每个步长下保持2min,不同步长之间的拉力递增时间不超过1min。Preferably, in step 2, the tensile machine gradually increases the tensile force with a step size of 0.5KN, and maintains it for 2 minutes at each step length, and the time for increasing the tension force between different step lengths does not exceed 1 minute.
综上,本发明实施例提供一种环氧复合材料与铝交界面拉伸强度的测量试样及测量方法,其第一铝结构件和第二铝结构件均与环氧复合材料结构件浇注连接且同轴布置,模拟GIL以及GIS中环氧复合材料与铝的连接方式,便于拉力传递,同时第一铝结构件与环氧复合材料结构件的连接面积大于第二铝结构件与环氧复合材料结构件的连接面积,使第二铝结构件与环氧复合材料结构件的交界面先一步产生破坏,在对环氧复合材料和铝交界面进行拉伸强度测试时,将第一铝结构件通过第一连接结构与拉力机连接,将第二铝结构件通过第二连接结构与拉力机连接,通过拉力机拉伸该测量试样,第二铝结构件与环氧复合材料结构件的交界面破坏时停止测量,根据拉力与连接面积即可准确获得环氧复合材料与铝交界面的拉伸强度,提高测量结果的准确性,为保证GIS/GIL绝缘件的整体性能提供了新的试验思路。In summary, the embodiment of the present invention provides a sample and method for measuring the tensile strength of the interface between epoxy composite material and aluminum, in which the first aluminum structure and the second aluminum structure are cast with the epoxy composite structure Connected and coaxially arranged, simulating the connection method between epoxy composite material and aluminum in GIL and GIS, which is convenient for tension transmission, and at the same time, the connection area between the first aluminum structural part and the epoxy composite structural part is larger than that of the second aluminum structural part and the epoxy composite material The connection area of the composite structural parts, so that the interface between the second aluminum structural part and the epoxy composite structural part is destroyed first. When the tensile strength test is performed on the interface between the epoxy composite material and aluminum, the first aluminum The structural member is connected to the tensile machine through the first connecting structure, the second aluminum structural member is connected to the tensile machine through the second connecting structure, and the measurement sample is stretched through the tensile machine, the second aluminum structural member and the epoxy composite structural member Stop the measurement when the interface of the epoxy composite is damaged, and the tensile strength of the interface between the epoxy composite material and aluminum can be accurately obtained according to the tensile force and the connection area, which improves the accuracy of the measurement results and provides a new way to ensure the overall performance of the GIS/GIL insulation test ideas.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,包括同轴布置的环氧复合材料结构件、第一铝结构件和第二铝结构件,所述环氧复合材料结构件的一端与所述第一铝结构件浇注连接、另一端与所述第二铝结构件浇注连接,所述第一铝结构件与所述环氧复合材料结构件的连接面积大于所述第二铝结构件与所述环氧复合材料结构件的连接面积,所述第一铝结构件远离所述环氧复合材料结构件的一端布置有用于与拉力机连接的第一连接结构,所述第二铝结构件远离所述环氧复合材料结构件的一端布置有用于与拉力机连接的第二连接结构。A sample for measuring the tensile strength of the interface between an epoxy composite material and aluminum, characterized in that it includes a coaxially arranged epoxy composite material structure, a first aluminum structure and a second aluminum structure, the epoxy One end of the composite structural member is connected to the first aluminum structural member by casting, and the other end is connected to the second aluminum structural member by casting, and the connection area between the first aluminum structural member and the epoxy composite structural member is larger than The connection area between the second aluminum structural member and the epoxy composite structural member, the end of the first aluminum structural member far away from the epoxy composite structural member is arranged with a first connection structure for connecting with a tensile machine A second connecting structure for connecting to a tensile machine is arranged at the end of the second aluminum structural member away from the epoxy composite structural member.
  2. 根据权利要求1所述的环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,所述第一铝结构件与所述第二铝结构件均为圆柱形结构,所述第一铝结构件的直径大于所述第二铝结构件的直径。The sample for measuring the tensile strength of the interface between epoxy composite material and aluminum according to claim 1, wherein the first aluminum structural member and the second aluminum structural member are both cylindrical structures, and the The diameter of the first aluminum structural member is larger than the diameter of the second aluminum structural member.
  3. 根据权利要求2所述的环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,所述环氧复合材料结构件的一端开设有连接孔,所述第一铝结构件嵌装在所述连接孔内。The sample for measuring the tensile strength of the epoxy composite material and aluminum interface according to claim 2, wherein a connection hole is opened at one end of the epoxy composite material structural member, and the first aluminum structural member is embedded installed in the connecting hole.
  4. 根据权利要求3所述的环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,所述第一铝结构件嵌入所述连接孔内的一端的端面为半球面,所述连接孔的孔底为与所述半球面适配的曲面。The sample for measuring the tensile strength of the interface between epoxy composite material and aluminum according to claim 3, wherein the end face of one end of the first aluminum structural member embedded in the connection hole is a hemispherical surface, and the The bottom of the connecting hole is a curved surface adapted to the hemispherical surface.
  5. 根据权利要求4所述的环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,所述第二铝结构件的与所述环氧复合材料结构件的端面为平面,所述平面的表面积小于所述半球面的表面积。The sample for measuring the tensile strength of the epoxy composite material and aluminum interface according to claim 4, wherein the end face of the second aluminum structural member and the epoxy composite structural member is a plane, so The surface area of the plane is smaller than the surface area of the hemisphere.
  6. 根据权利要求5所述的环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,所述环氧复合材料结构件包括第一圆柱段、第二圆柱段和圆台段,所述第一圆柱段的直径大于所述第二圆柱段的直径,所述圆台段平滑连接在所述第一圆柱段与所述第二圆柱段之间,所述第一铝结构件与所述第一圆柱段连接,所述第二铝结构件与所述第二圆柱段连接。The measurement sample of epoxy composite material and aluminum interface tensile strength according to claim 5, it is characterized in that, described epoxy composite material structural member comprises first cylindrical section, second cylindrical section and conical section, so The diameter of the first cylindrical section is greater than the diameter of the second cylindrical section, the truncated cone section is smoothly connected between the first cylindrical section and the second cylindrical section, and the first aluminum structural member and the The first cylindrical section is connected, and the second aluminum structural member is connected with the second cylindrical section.
  7. 根据权利要求6所述的环氧复合材料与铝交界面拉伸强度的测量试 样,其特征在于,所述第一连接结构、所述第二连接结构均为螺栓孔。The measuring sample of epoxy composite material and aluminum interface tensile strength according to claim 6, is characterized in that, described first connection structure, described second connection structure are bolt holes.
  8. 根据权利要求7所述的环氧复合材料与铝交界面拉伸强度的测量试样,其特征在于,定义所述第一铝结构件的直径为D 1、长度为H 1,定义所述第一连接结构的直径为D 2、深度为H 2,定义所述第一圆柱段的直径为D 3、长度为H 3,定义所述连接孔的直径为D 4、深度为H 4,定义所述第二圆柱段的直径为D 5、长度为H 5,定义所述第二铝结构件的直接给你为D 6、长度为H 6,定义所述第二连接结构的直径为D 7、深度为H 7,D 2不超过D 1的三分之一,H 1大于D 1,H 2不大于D 2的三分之二,D 4等于D 1,H 4不大于H 1,D 1不大于D 3的四分之三,H 3大于H 4与D 1/2之和,D 5不大于D 3/2,H 5大于H 3,所述圆台段的长度不大于H 3,D 7不大于D 6/3,H 7不大于H 6/3。 The sample for measuring the tensile strength of the interface between epoxy composite material and aluminum according to claim 7, wherein the diameter of the first aluminum structure is defined as D 1 and the length is H 1 , and the first defined aluminum structure is defined as The diameter of a connecting structure is D 2 , the depth is H 2 , the diameter of the first cylindrical section is defined as D 3 , and the length is H 3 , the diameter of the connecting hole is defined as D 4 , and the depth is H 4 , and the defined The diameter of the second cylindrical section is D 5 , the length is H 5 , the diameter of the second aluminum structure is defined as D 6 , and the length is H 6 , and the diameter of the second connecting structure is defined as D 7 , The depth is H7 , D2 is not more than one-third of D1 , H1 is greater than D1 , H2 is not greater than two-thirds of D2 , D4 is equal to D1 , H4 is not greater than H1 , D1 Not greater than three quarters of D3 , H3 is greater than the sum of H4 and D1 /2, D5 is not greater than D3 /2, H5 is greater than H3 , the length of the frustum section is not greater than H3 , D 7 is not greater than D 6 /3, and H 7 is not greater than H 6 /3.
  9. 一种环氧复合材料与铝交界面拉伸强度的测量方法,其特征在于,使用权利要求1所述的环氧复合材料与铝交界面拉伸强度的测量试样,包括以下步骤,步骤一,将所述测量试样安装在拉力机上,将所述第一连接结构和所述第二连接结构分别与拉力机连接;步骤二,通过拉力机对步骤一中的测量试样施加拉力,拉力大小以阶梯状增加;步骤三,当环氧复合材料结构件与第二铝结构件的交界面被破坏时,记录此时的拉力为F;步骤四,根据拉伸强度的计算公式M=F/S计算环氧复合材料与铝交界面的拉伸强度,其中M是拉伸强度,S为第二铝结构件与环氧复合材料结构件之间的连接面积。A method for measuring the tensile strength of an epoxy composite material and an aluminum interface, characterized in that, using the measurement sample of the epoxy composite material and aluminum interface tensile strength according to claim 1 comprises the following steps, step 1 , the measuring sample is installed on the tensile machine, and the first connecting structure and the second connecting structure are respectively connected to the tensile machine; Step 2, applying a pulling force to the measuring sample in the step 1 by the pulling machine, the pulling force The size increases in steps; Step 3, when the interface between the epoxy composite structural part and the second aluminum structural part is destroyed, record the tensile force at this time as F; Step 4, according to the calculation formula of tensile strength M=F /S calculates the tensile strength of the interface between the epoxy composite and aluminum, where M is the tensile strength, and S is the connection area between the second aluminum structure and the epoxy composite structure.
  10. 根据权利要求9所述的环氧复合材料与铝交界面拉伸强度的测量方法,其特征在于,步骤二中,拉力机以0.5KN的拉力为步长逐步增大,每个步长下保持2min,不同步长之间的拉力递增时间不超过1min。The method for measuring the tensile strength of the interface between epoxy composite material and aluminum according to claim 9, characterized in that, in step 2, the tensile machine gradually increases with the pulling force of 0.5KN as the step size, and keeps 2min, and the tension increment time between different step lengths shall not exceed 1min.
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