WO2023098062A1 - Processing method for earpad structure, earpad structure and earphone - Google Patents

Processing method for earpad structure, earpad structure and earphone Download PDF

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Publication number
WO2023098062A1
WO2023098062A1 PCT/CN2022/102558 CN2022102558W WO2023098062A1 WO 2023098062 A1 WO2023098062 A1 WO 2023098062A1 CN 2022102558 W CN2022102558 W CN 2022102558W WO 2023098062 A1 WO2023098062 A1 WO 2023098062A1
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WIPO (PCT)
Prior art keywords
earmuff
cavity
main body
installation channel
earphone
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PCT/CN2022/102558
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French (fr)
Chinese (zh)
Inventor
唐伟
张帅
赵长宏
王军委
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歌尔科技有限公司
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Publication of WO2023098062A1 publication Critical patent/WO2023098062A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

Definitions

  • the invention relates to the technical field of earphones, in particular to a processing method for an earmuff structure, an earmuff structure and an earphone.
  • the main purpose of the present invention is to propose a processing method of earmuff structure, earmuff structure and earphones, aiming to solve the problem that the current earphones are poorly adapted to human ears and cannot meet the wearing needs of everyone.
  • the present invention proposes a processing method for an earmuff structure, comprising the following steps:
  • the main body of the earmuff is processed and shaped by a mold, wherein the formed main body of the earmuff has an installation channel, and the installation channel is used to be sleeved on the outside of the earphone main body of the earphone, and the wall of the installation channel is provided with a container Cavity;
  • the cavity is closed to obtain the finished earmuff structure.
  • the earmuff main body includes an earmuff inner layer and an earmuff outer layer;
  • the main body of the earmuff through a mould it also includes:
  • the outer layer of the earmuffs is molded into shape
  • the outer layer of the earmuff in the integrated film layer structure is turned over to cover the outer layer of the inner layer of the earmuff, so that a cavity with an open end is formed between the outer layer of the earmuff and the inner layer of the earmuff, wherein, The inner hole of the inner layer of the earmuff forms the installation channel;
  • the opening to the cavity is sealed by heat and pressure.
  • the material of the earmuff main body is soft rubber
  • the filler is gel, liquid or gas.
  • the present invention also proposes an earmuff structure, including an earmuff main body, the earmuff main body is bent from one end for being installed on the earphone toward the other end, the earmuff main body has an installation channel, and the installation channel is used for the earmuff It is arranged on the outside of the in-ear body of the earphone, and the wall of the installation channel is provided with a cavity, and the cavity is filled with a fluid filler, so that when the outside of the earmuff body contacts the concha cavity The cavity can be deformed by extrusion.
  • the filler is gel, liquid or gas; and/or,
  • the material of the earmuff main body is soft rubber.
  • the cavity is arranged in a ring shape, surrounding the periphery of the installation channel; or,
  • the cavities are arranged in a strip shape and there are multiple cavities, and the multiple cavities are arranged at intervals along the circumference of the installation channel.
  • the installation channel has a sound outlet corresponding to the sound outlet of the earphone, the distance between the end of the cavity facing the sound outlet and the sound outlet is L1, and the The distance between the other end of the cavity and the side end of the installation channel away from the sound output end is L2, wherein L1>L2.
  • the earmuff body includes:
  • the inner layer of the earmuff is arranged in a cylindrical shape, and the inner hole of the inner layer of the earmuff forms the installation channel;
  • the outer layer of the earmuff is arranged in a cylindrical shape, and is sleeved on the outside of the inner layer of the earmuff, and the two ends of the outer layer of the earmuff are correspondingly connected with the two ends of the inner layer of the earmuff so that The middle of the form the cavity.
  • one end of the inner layer of the earmuff is integrally connected to the corresponding end of the inner layer of the earmuff, and the other end is connected to the corresponding end of the outer layer of the earmuff by thermal compression.
  • the installation channel has a sound outlet corresponding to the sound outlet of the earphone
  • the size of the cavity in the thickness direction of the wall of the installation channel gradually increases.
  • the present invention also proposes an earphone, comprising:
  • the casing is formed with an in-ear body protruding toward one side, and an end of the in-ear body is provided with a sound outlet;
  • the earmuff structure includes the above-mentioned earmuff structure, and the installation channel of the earmuff structure is sleeved on the outside of the in-ear body.
  • the outer diameter of the in-ear body first increases and then decreases toward the direction away from the housing; and/or,
  • the end of the earmuff structure facing away from the shell protrudes from the sound outlet.
  • a limiting structure is provided between the in-ear main body and the earmuff structure, the limiting structure includes a convex part and a concave part that snap fit, one of the convex part and the concave part is provided on the in-ear
  • the outer surface of the main body is provided on the inner wall surface of the installation channel.
  • the main body of the earmuff is processed and formed by a mold, wherein the formed main body of the earmuff has an installation channel, and the installation channel is used to be sleeved on the outside of the earphone main body.
  • a cavity is provided in the wall of the channel; the cavity is filled with a fluid filler; and the cavity is closed to obtain a finished earmuff structure.
  • a new type of earmuff structure is processed.
  • the main part of the earmuff is in contact with the concha cavity of the human ear.
  • the cavity is filled with a fluid filler, the When subjected to external extrusion, the filler will be deformed, thereby causing the shape of the cavity to be deformed, which changes with the shape of the concha cavity, so as to achieve the purpose of adapting to different ear shapes.
  • the deformability of the cavity also makes the part of the in-ear body in contact with the human ear keep closely attached to the human ear, thereby improving the tightness and firmness of wearing. Thereby improving wearing comfort, meeting the needs of different groups of people, and matching a wider range of human ears.
  • Fig. 1 is the schematic flow chart of the processing method of the earmuff structure provided by the present invention
  • Fig. 2 is a schematic diagram of an embodiment of an earphone provided by the present invention cooperating with a human ear;
  • Fig. 3 is an exploded schematic view of the earphone in Fig. 2;
  • FIG. 4 is a schematic cross-sectional view along A-A of the earphone in FIG. 2 .
  • the directional indications are only used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture. If the specific posture changes , then the directional indication changes accordingly.
  • earphones With the popularization of earphones, more and more people use earphones. Since the shape of each person's ears varies greatly, especially the shape of the concha cavity, the earphones on the market have a fixed shape and cannot adapt to everyone's wearing requirements. . Especially in-ear earphones, the common in-ear earphones on the market are generally matched with the human ear through a soft earmuff, but the texture of the earmuff is relatively hard, and the matching effect with the human ear is poor.
  • the earmuffs can't fit well, and they are easy to fall off automatically during wearing, and the burden on the ears is heavy, and the comfort is poor, especially for Bluetooth headsets, which may cause the headset to fall and be difficult to find.
  • Fig. 1 is an embodiment of the processing method of the earmuff structure provided by the present invention
  • Fig. 2 to Fig. 4 are embodiments of the earphone provided by the present invention.
  • the present invention provides an earphone 100, which includes a housing 2 and an earmuff structure 1, the housing 2 is formed with an in-ear body 21 protruding to one side, and the end of the in-ear body 21 A sound outlet 21a is provided, and the installation channel 11 of the earmuff structure 1 is sleeved outside the ear body 21.
  • the earmuff structure 1 is matched with the human ear, and the earmuff structure 1 is designed to achieve different uses.
  • the function of the shape of the ear It should be noted that the present invention does not limit the specific form of the earphone 100, which may be a wired earphone or a wireless earphone, and the wireless earphone is taken as an example for description below.
  • the earmuff structure 1 includes an earmuff main body, the earmuff main body is bent from one end for being installed on the earphone toward the other end, the earmuff main body has an installation channel 11, and the installation channel 11 is used for Set on the outside of the in-ear main body 21 of the earphone 100, a cavity 12 is provided in the wall of the installation channel 11, and the cavity 12 is filled with a fluid filler, so that the outside of the earmuff main body The cavity 12 can be squeezed and deformed when in contact with the concha cavity.
  • the part of the main body of the earmuff when in use, the part of the main body of the earmuff is in contact with the concha cavity of the human ear, and since the cavity 12 is filled with a fluid filler, when it is squeezed from the outside, the The filler will be deformed, so that the shape of the cavity 12 will be deformed, and the change will change with the shape of the concha cavity, so as to achieve the purpose of adapting to different ear shapes.
  • the deformation of the cavity 12 also makes the part of the in-ear body 21 in contact with the human ear keep closely attached to the human ear, thereby improving the tightness and firmness of wearing, thereby improving the comfort of wearing, and meeting the needs of different groups of people.
  • the range of compatible human ears is wider.
  • the filler can be gel, liquid or gas.
  • the cavity 12 can be filled with air, and it is only necessary to ensure the airtightness of the cavity 12 when filling the air to prevent air leakage, and the function of the cavity 12 to be deformed by extrusion can be satisfied.
  • the filling is gel, and the gel is a material between solid and liquid with good fluidity.
  • the material of the main body of the earmuffs in the present invention is soft rubber.
  • the soft rubber in the present invention is a solid rubber material with soft texture and certain elasticity.
  • the material of the main body of the earmuff is silica gel, which can have a stable shape while meeting a certain softness requirement.
  • silica gel is used for processing the main body of the earmuff.
  • the cavity 12 is filled with silicone gel, which is a softer material of silicone gel, so that the main body of the earmuffs is made of a combination of silicone gel and comfortable and soft silicone gel material, satisfying more people and adapting to Different shapes of the ear concha cavity not only ensure the firmness of wearing, but also ensure the comfort and sealing.
  • silicone gel is a softer material of silicone gel, so that the main body of the earmuffs is made of a combination of silicone gel and comfortable and soft silicone gel material, satisfying more people and adapting to Different shapes of the ear concha cavity not only ensure the firmness of wearing, but also ensure the comfort and sealing.
  • the present invention does not limit the shape of the cavity 12.
  • the cavity 12 has a larger volume and a greater amount of deformation, regardless of the shape of the concha cavity, it can meet the adaptive fit on the circumference, and the cavity 12 arranged in an annular shape is easier to process.
  • the cavities 12 are arranged in a strip shape and there are multiple cavities 12 arranged at intervals along the circumference of the installation channel 11 . Such an arrangement saves the amount of fillers, avoids waste, and has a longer lifespan. Even if one of the cavities 12 breaks, the other cavities 12 can still meet the use requirements.
  • the sound outlet 21a needs to extend into the human ear during use, and the end of the earmuff body corresponding to the sound outlet 21a also needs to extend into the inside of the human ear.
  • the installation channel 11 has a At the sound output end 11a corresponding to the sound output port 21a of the earphone 100, the distance between the end of the cavity 12 facing the sound output end 11a and the sound output end 11a is L1, and the cavity 12 The distance between the other end of the installation channel 11 and the side end away from the sound outlet 11a is L2, wherein L1>L2, so that a There is a solid section, and the solid section covers the outside of the sound outlet 21a.
  • the installation channel 11 has a sound outlet 11a corresponding to the sound outlet 21a of the earphone 100, and the side end of the cavity 12 away from the sound outlet 11a extends to the installation channel 11 The end part away from the sound output end 11a.
  • the position of the in-ear body 21 away from the sound outlet 21a is generally exposed to the outside of the human ear. Extending the cavity 12 to this point will not affect the wearing of the earphone 100, but also provide the cavity 12 with maximum deformation.
  • the above two related technical features can be set at the same time, or one of them can be set at the same time. In this embodiment, they are set at the same time, so that a solid section is formed between the first side end 121 and the sound output end 11a , at the same time, the side of the cavity 12 away from the first side end 121 extends to the end of the in-ear body 21 close to the housing 2, which not only maximizes the deformation of the cavity 12, but also facilitates Wear in ear.
  • the main body of the earmuff can be processed first, then cut on one side to process the cavity 12, and then the cut is heat-pressed and sealed, but considering that the material of the main body of the earmuff is relatively Soft and small in size, difficult to cut and process, and low in yield, because, in an embodiment of the present invention, the earmuff main body includes an earmuff inner layer 13 and an earmuff outer layer 14, and the earmuff inner layer 13 Both the earmuff outer layer 14 and the earmuff outer layer 14 are arranged in a cylindrical shape, the inner hole of the earmuff inner layer 13 forms the installation channel 11, and the earmuff outer layer 14 is sleeved on the outside of the earmuff inner layer 13 , for contacting with the human ear, the inner side of the earmuff inner layer 13 and the outer side of the earmuff outer layer 14 respectively serve as the inner wall surface and the outer surface of the earmuff main body, and the end of the e
  • the inner layer 13 of the earmuff and the outer layer 14 of the earmuff are processed separately, and then both ends are hot-pressed sequentially.
  • one end of the inner layer 13 of the earmuff is connected to the outer layer 14
  • the corresponding end of the earmuff outer layer 14 is integrally connected, and the other end is connected with the corresponding end of the earmuff outer layer 14 by hot pressing.
  • the earmuff inner layer 13 and the earmuff outer layer 14 can be integrally formed after preliminary processing, and then the earmuff outer layer 14 is turned over to cover the earmuff inner layer 13.
  • the fully connected earmuff main body can be obtained directly, and the other end is sealed by heat pressing after the cavity 12 is filled, so that the processing steps are few and the processing efficiency is improved.
  • the installation channel 11 has a sound output end 11a corresponding to the sound output port 21a of the earphone 100, and in the direction close to the sound output end 11a of the installation channel 11, the cavity 12 is in the The dimension in the thickness direction of the wall portion of the installation channel 11 is gradually increased.
  • the outer diameter of the cavity 12 near the sound outlet 11a is relatively large, and this position is in contact with the concha cavity. When in use, this position is squeezed to make the inner filling The material flows towards the other side to ensure its initial outer diameter to adapt to a larger range of concha cavity structure.
  • the outer diameter of the in-ear body 21 first increases and then decreases in the direction away from the housing 2. After the earmuff structure 1 is sheathed and installed, the The inner wall of the installation channel 11 is in close contact, so as to ensure that the earmuff structure 1 is tightly connected, not easy to fall off, and at the same time easy to wear.
  • the in-ear main body 21 is made of hard material, which is less comfortable for direct contact with the human ear. Therefore, in an embodiment of the present invention, the end of the earmuff structure 1 away from the housing 2 protrudes from the sound outlet.
  • the mouth 21a is provided so as to ensure that the part of the in-ear body 21 that fits with the human ear is completely covered by the earmuff structure 1, thereby ensuring the user's wearing experience.
  • the solid section is set to protrude from the sound outlet 21a.
  • a limiting structure is provided between the in-ear main body 21 and the earmuff structure 1, and the limiting structure includes a snap fit protrusion and a
  • the concave part, one of the convex part and the concave part is provided on the outer surface of the in-ear main body, and the other is provided on the inner wall surface of the installation channel, so that the in-ear main body 21 and the earmuff structure 1 are fixed, At the same time, it is convenient for quick disassembly and assembly.
  • the present invention does not want to limit the specific structural form of the convex part and the concave part.
  • It can be a plurality of convex blocks and a plurality of grooves for local point contact clamping, or a strip-shaped convex block and a plurality of grooves.
  • the strip-shaped grooves are used for clamping.
  • the outer surface of the ear body 21 near the end of the housing 2 is provided with an annular groove 211 as the recess, and the inner wall surface of the installation channel 11
  • An annular protrusion 111 is correspondingly provided as the protrusion, and the annular protrusion 111 is clamped into the annular groove 211 .
  • the annular protrusion 111 and the annular groove 211 are engaged with each other to play a fixed role, preventing the earmuff main body from falling off.
  • the earmuff body is deformed by force and falls off from the in-ear body 21, and vice versa.
  • the mechanism is simple and easy to install.
  • the annular protrusion 111 can be integrally formed with the main body of the earmuff.
  • the present invention also proposes a processing method for the earmuff structure, which is used to process the above-mentioned earmuff structure 1, please refer to Fig. 1, the processing method includes the following steps:
  • the molded earmuff body has an installation channel 11, the installation channel 11 is used to be sleeved on the outside of the in-ear body 21 of the earphone 100, and a cavity is provided in the wall of the installation channel 11 12.
  • the material of the main body of the earmuffs is soft rubber.
  • the soft rubber of the present invention is a solid rubber material with a soft texture and certain elasticity.
  • the material of the main body of the earmuffs is Silica gel.
  • the present invention does not limit the material of the filler, which can be gel, liquid or gas, and the filler can be injected directly before the cavity 12 is not sealed, or can be injected before the cavity 12 is sealed. The two ends of the cavity 12 are sealed and then injected through the pinhole. It is necessary to ensure the exhaust during the filling process to prevent air bubbles during filling. When the filling material is air, this problem does not need to be considered.
  • the processing of the earmuff structure 1 is completed in this way, so that the cavity 12 is sealed and filled with fillers.
  • the main body of the earmuff is made of silica gel, which can be thermoset-formed by a special mold.
  • the processing method of the main body of the earmuffs in step S10 can be processed into an integrally formed main body of the earmuffs through a mold, but considering that the mold of the corresponding part of the cavity 12 is not easy to design, the separately processed products are easy to damage Therefore, in one embodiment, the earmuff main body includes an earmuff inner layer 13 and an earmuff outer layer 14. On the basis of this embodiment, step S10 includes:
  • the inner hole of the inner layer 13 of the earmuff forms the installation channel 11 .
  • the main body of the earmuff is obtained by secondary processing through two different molds, which is convenient for controlling the processing accuracy of the product.
  • the outer layer 14 of the earmuff can be turned over to obtain the cavity 12 naturally. , easy to operate, to ensure the flatness of each surface.
  • step S20 after the end of the cavity 12 is hot-press sealed, a glue injection port and an exhaust port are made on the inner wall of the seal, and the filler is injected into the cavity 12, if the The filler is a gel product, and the product after filling the cavity 12 needs to be heated and vulcanized in the oven to complete the tight fit between the parts and ensure the sealing.
  • the opening of the injection method is very small. After the injection needle is pulled out, The material itself can be automatically sealed, and it is easier to reinforce the pinholes at this time. If the open cavity 12 is directly filled, it is not easy to locate, and if the filling is air, it is not easy to ensure the volume of the filling.
  • the present invention does not limit the processing sequence of the earmuff inner layer 13 and the earmuff outer layer 14, and the earmuff inner layer 13 may be processed first, and then the earmuff outer layer 14 may be processed .

Abstract

Disclosed in the present invention are a processing method for an earpad structure, the earpad structure, and an earphone. The processing method for the earpad structure comprises the following steps: processing and forming an earpad body by means of a mold, wherein the formed earpad body is provided with a mounting channel, the mounting channel is configured to be sleeved outside the in-ear body of the earphone, and an accommodating cavity is formed in the wall part of the mounting channel; filling the accommodating cavity with a filler having fluidity; and sealing the accommodating cavity to obtain an earpad structure finished product. In this way, the earpad structure is obtained. When the exterior of the earpad body is in contact with an ear concha, the accommodating cavity can be squeezed to be deformed, and the accommodating cavity being deformable also enables the part of the in-ear body in contact with a human ear to be kept tightly attached to the human ear.

Description

耳套结构的加工方法、耳套结构及耳机Processing method of earmuff structure, earmuff structure and earphone
本申请要求于2021年11月30日提交中国专利局、申请号为202111454567.2、发明名称为“耳套结构的加工方法、耳套结构及耳机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202111454567.2 and the invention title "processing method of earmuff structure, earmuff structure and earphone" submitted to the China Patent Office on November 30, 2021, the entire contents of which are incorporated by reference incorporated in this application.
技术领域technical field
本发明涉及耳机技术领域,特别涉及耳套结构的加工方法、耳套结构及耳机。The invention relates to the technical field of earphones, in particular to a processing method for an earmuff structure, an earmuff structure and an earphone.
背景技术Background technique
随着耳机的普及,使用耳机的人越来越多,由于每个人的耳朵形状千差万别,特别是耳甲腔的形状差别很大,而市面上的耳机为固定的外形不能适应每个人的佩戴要求。With the popularization of earphones, more and more people use earphones. Since the shape of each person's ears varies greatly, especially the shape of the concha cavity, the earphones on the market have a fixed shape and cannot adapt to everyone's wearing requirements. .
发明内容Contents of the invention
本发明的主要目的是提出一种耳套结构的加工方法、耳套结构及耳机,旨在解决目前的耳机对人耳适配度差,不能满足每个人的佩戴需求的问题。The main purpose of the present invention is to propose a processing method of earmuff structure, earmuff structure and earphones, aiming to solve the problem that the current earphones are poorly adapted to human ears and cannot meet the wearing needs of everyone.
为实现上述目的,本发明提出一种耳套结构的加工方法,包括以下步骤:In order to achieve the above object, the present invention proposes a processing method for an earmuff structure, comprising the following steps:
将耳套主体通过模具加工成型,其中,成型后的所述耳套主体具有一安装通道,所述安装通道用于套设在耳机的入耳主体的外部,所述安装通道的壁部内设置有容腔;The main body of the earmuff is processed and shaped by a mold, wherein the formed main body of the earmuff has an installation channel, and the installation channel is used to be sleeved on the outside of the earphone main body of the earphone, and the wall of the installation channel is provided with a container Cavity;
向所述容腔内填充凝胶;filling the cavity with gel;
封闭所述容腔以得到耳套结构成品。The cavity is closed to obtain the finished earmuff structure.
可选地,所述耳套主体包括耳套内层和耳套外层;Optionally, the earmuff main body includes an earmuff inner layer and an earmuff outer layer;
将将耳套主体通过模具加工成型的步骤中,还包括:In the step of forming the main body of the earmuff through a mould, it also includes:
将耳套外层通过模具加工成型;The outer layer of the earmuffs is molded into shape;
将成型后的耳套外层放入用以成型耳套内层的模具中,以使得耳套内层在成型后其中一端与所述耳套外层对应的端部连接,得到一体膜层结构;Put the molded outer layer of the earmuff into the mold used to form the inner layer of the earmuff, so that one end of the inner layer of the earmuff is connected to the corresponding end of the outer layer of the earmuff after molding to obtain an integrated film structure ;
翻转所述一体膜层结构中的耳套外层使其罩设在耳套内层的外部,从而使得使得该耳套外层与该耳套内层之间形成一端开口的容腔,其中,所述耳套内层的内孔形成所述安装通道;The outer layer of the earmuff in the integrated film layer structure is turned over to cover the outer layer of the inner layer of the earmuff, so that a cavity with an open end is formed between the outer layer of the earmuff and the inner layer of the earmuff, wherein, The inner hole of the inner layer of the earmuff forms the installation channel;
对所述容腔的开口通过热压密封。The opening to the cavity is sealed by heat and pressure.
可选地,将耳套主体通过模具加工成型的步骤中,所述耳套主体的材质为软胶;和/或,Optionally, in the step of forming the earmuff main body through a mold, the material of the earmuff main body is soft rubber; and/or,
向所述容腔内填充具有流动性的填充物的步骤中,所述填充物为凝胶、液体或者气体。In the step of filling the cavity with a fluid filler, the filler is gel, liquid or gas.
本发明还提出一种耳套结构,包括耳套主体,所述耳套主体自用于安装至耳机的一端朝向另一端弯曲设置,所述耳套主体具有一安装通道,所述安装通道用于套设在耳机的入耳主体的外部,所述安装通道的壁部内设置有容腔,所述容腔内填充有具有流动性的填充物,以使得所述耳套主体的外部与耳甲腔接触时所述容腔可受挤压变形。The present invention also proposes an earmuff structure, including an earmuff main body, the earmuff main body is bent from one end for being installed on the earphone toward the other end, the earmuff main body has an installation channel, and the installation channel is used for the earmuff It is arranged on the outside of the in-ear body of the earphone, and the wall of the installation channel is provided with a cavity, and the cavity is filled with a fluid filler, so that when the outside of the earmuff body contacts the concha cavity The cavity can be deformed by extrusion.
可选地,所述填充物为凝胶、液体或者气体;和/或,Optionally, the filler is gel, liquid or gas; and/or,
所述耳套主体的材质为软胶。The material of the earmuff main body is soft rubber.
可选地,所述容腔呈环形设置,环设所述安装通道的外围;或者,Optionally, the cavity is arranged in a ring shape, surrounding the periphery of the installation channel; or,
所述容腔呈条形设置且设有多个,多个所述容腔沿所述安装通道的周侧间隔设置。The cavities are arranged in a strip shape and there are multiple cavities, and the multiple cavities are arranged at intervals along the circumference of the installation channel.
可选地,所述安装通道具有用于与耳机的出音口对应的出音端,所述容腔朝向所述出音端的端部与所述出音端之间的距离为L1,所述容腔的另一端部与所述安装通道背离所述出音端的侧端之间的距离为L2,其中,L1>L2。Optionally, the installation channel has a sound outlet corresponding to the sound outlet of the earphone, the distance between the end of the cavity facing the sound outlet and the sound outlet is L1, and the The distance between the other end of the cavity and the side end of the installation channel away from the sound output end is L2, wherein L1>L2.
可选地,所述耳套主体包括:Optionally, the earmuff body includes:
耳套内层,筒状设置,所述耳套内层的内孔形成所述安装通道;以及,The inner layer of the earmuff is arranged in a cylindrical shape, and the inner hole of the inner layer of the earmuff forms the installation channel; and,
耳套外层,筒状设置,套设在所述耳套内层的外部,所述耳套外层的两端部与所述耳套内层的两端部对应连接,以以在两者的中间形成所述容腔。The outer layer of the earmuff is arranged in a cylindrical shape, and is sleeved on the outside of the inner layer of the earmuff, and the two ends of the outer layer of the earmuff are correspondingly connected with the two ends of the inner layer of the earmuff so that The middle of the form the cavity.
可选地,所述耳套内层的一端与所述耳套内层对应的端部一体连接,另一端与所述耳套外层对应的端部通过热压连接。Optionally, one end of the inner layer of the earmuff is integrally connected to the corresponding end of the inner layer of the earmuff, and the other end is connected to the corresponding end of the outer layer of the earmuff by thermal compression.
可选地,所述安装通道具有用于与耳机的出音口对应的出音端;Optionally, the installation channel has a sound outlet corresponding to the sound outlet of the earphone;
在靠近所述出音端的方向上,所述容腔在所述安装通道的壁部厚度方向上的尺寸呈逐渐增大。In the direction close to the sound output end, the size of the cavity in the thickness direction of the wall of the installation channel gradually increases.
本发明还提出一种耳机,包括:The present invention also proposes an earphone, comprising:
壳体,所述壳体形成有朝一侧突出设置的入耳主体,所述入耳主体的端部设置有出音口;以及,a casing, the casing is formed with an in-ear body protruding toward one side, and an end of the in-ear body is provided with a sound outlet; and,
耳套结构,包括上述的耳套结构,所述耳套结构的安装通道套设在所述入耳主体外部。The earmuff structure includes the above-mentioned earmuff structure, and the installation channel of the earmuff structure is sleeved on the outside of the in-ear body.
可选地,所述入耳主体的外径朝背离所述壳体的方向先增大再减小设置;和/或,Optionally, the outer diameter of the in-ear body first increases and then decreases toward the direction away from the housing; and/or,
所述耳套结构背离所述壳体的端部突出所述出音口设置。The end of the earmuff structure facing away from the shell protrudes from the sound outlet.
可选地,所述入耳主体和所述耳套结构之间设有限位结构,所述限位结构包括卡接配合的凸部和凹部,所述凸部和凹部其中之一设于所述入耳主体的外表面,另一设于所述安装通道的内壁面。Optionally, a limiting structure is provided between the in-ear main body and the earmuff structure, the limiting structure includes a convex part and a concave part that snap fit, one of the convex part and the concave part is provided on the in-ear The outer surface of the main body is provided on the inner wall surface of the installation channel.
本发明的技术方案中,将耳套主体通过模具加工成型,其中,成型后的所述耳套主体具有一安装通道,所述安装通道用于套设在耳机的入耳主体的外部,所述安装通道的壁部内设置有容腔;向所述容腔内填充具有流动性的填充物;封闭所述容腔以得到耳套结构成品。从而加工得到一种新型的耳套结构,该耳套结构使用时,所述耳套主体的部分与人耳的耳甲腔接触,由于所述容腔内填充有具有流动性的填充物,因此受到外部挤压时,所述填充物会发生形变,从而使得所述容腔的形状发生变形,该变化是随着耳甲腔的形状而变化的,从而达到适应不同耳形的目的,而所述容腔可变形也使得所述入耳主体与人耳接触的部位保持与人耳贴合紧密,从而提高佩戴的密封性和牢固度。从而提高佩戴的舒适度,符合不同人群的需求,可匹配的人耳范围更广泛。In the technical solution of the present invention, the main body of the earmuff is processed and formed by a mold, wherein the formed main body of the earmuff has an installation channel, and the installation channel is used to be sleeved on the outside of the earphone main body. A cavity is provided in the wall of the channel; the cavity is filled with a fluid filler; and the cavity is closed to obtain a finished earmuff structure. Thus, a new type of earmuff structure is processed. When the earmuff structure is used, the main part of the earmuff is in contact with the concha cavity of the human ear. Since the cavity is filled with a fluid filler, the When subjected to external extrusion, the filler will be deformed, thereby causing the shape of the cavity to be deformed, which changes with the shape of the concha cavity, so as to achieve the purpose of adapting to different ear shapes. The deformability of the cavity also makes the part of the in-ear body in contact with the human ear keep closely attached to the human ear, thereby improving the tightness and firmness of wearing. Thereby improving wearing comfort, meeting the needs of different groups of people, and matching a wider range of human ears.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面 描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1为本发明提供的耳套结构的加工方法的流程示意图;Fig. 1 is the schematic flow chart of the processing method of the earmuff structure provided by the present invention;
图2为本发明提供的耳机一实施例与人耳配合的示意图;Fig. 2 is a schematic diagram of an embodiment of an earphone provided by the present invention cooperating with a human ear;
图3为图2中耳机的分解示意图;Fig. 3 is an exploded schematic view of the earphone in Fig. 2;
图4为图2中耳机沿A-A的剖面示意图。FIG. 4 is a schematic cross-sectional view along A-A of the earphone in FIG. 2 .
附图标号说明:Explanation of reference numbers:
标号label 名称name 标号label 名称name
100100 耳机earphone 1313 耳套内层inner layer of earmuffs
11 耳套结构Earmuff structure 1414 耳套外层Outer layer of earmuffs
1111 安装通道 installation channel 22 壳体 case
11a11a 出音端sound end 21twenty one 入耳主体In-ear body
111111 环形凸起Ring raised 21a 21a 出音口sound outlet
1212 容腔 Cavity 211211 环形凹槽 annular groove
121121 第一侧端first side  the  the
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示,则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture. If the specific posture changes , then the directional indication changes accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second" and so on in the embodiments of the present invention, the descriptions of "first", "second" and so on are only for descriptive purposes, and should not be interpreted as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present invention.
随着耳机的普及,使用耳机的人越来越多,由于每个人的耳朵形状千差万别,特别是耳甲腔的形状差别很大,而市面上的耳机为固定的外形不能适应每个人的佩戴要求。尤其是入耳式耳机,市面上常见的入耳式耳机一般都是通过一个软质的耳套与人耳配合,但是该耳套的质地较硬,与人耳的配合效果差,一些特殊形状的耳甲腔的人群,该耳套无法良好的配合,佩戴过程中容易自动脱离,且对耳朵的负担较重,舒适度差,尤其是蓝牙耳机时,可能造成耳机掉落而瓦法寻找。With the popularization of earphones, more and more people use earphones. Since the shape of each person's ears varies greatly, especially the shape of the concha cavity, the earphones on the market have a fixed shape and cannot adapt to everyone's wearing requirements. . Especially in-ear earphones, the common in-ear earphones on the market are generally matched with the human ear through a soft earmuff, but the texture of the earmuff is relatively hard, and the matching effect with the human ear is poor. For people with a cavity, the earmuffs can't fit well, and they are easy to fall off automatically during wearing, and the burden on the ears is heavy, and the comfort is poor, especially for Bluetooth headsets, which may cause the headset to fall and be difficult to find.
图1为本发明提供的耳套结构的加工方法的实施例,图2至图4为本发明提供的耳机的实施例。Fig. 1 is an embodiment of the processing method of the earmuff structure provided by the present invention, and Fig. 2 to Fig. 4 are embodiments of the earphone provided by the present invention.
请参照图2至图3,本发明提供一种耳机100,包括壳体2和耳套结构1,所述壳体2形成有朝一侧突出设置的入耳主体21,所述入耳主体21的端部设置有出音口21a,所述耳套结构1的安装通道11套设在所述入耳主体21外部,所述耳套结构1与人耳配合,通过对耳套结构1的设计以实现使用不同耳形的功能。需要说明的是,本发明不限制该耳机100的具体形式,可以是有线耳机也可以是无线耳机,以下以无线耳机为例进行说明。Referring to Fig. 2 to Fig. 3, the present invention provides an earphone 100, which includes a housing 2 and an earmuff structure 1, the housing 2 is formed with an in-ear body 21 protruding to one side, and the end of the in-ear body 21 A sound outlet 21a is provided, and the installation channel 11 of the earmuff structure 1 is sleeved outside the ear body 21. The earmuff structure 1 is matched with the human ear, and the earmuff structure 1 is designed to achieve different uses. The function of the shape of the ear. It should be noted that the present invention does not limit the specific form of the earphone 100, which may be a wired earphone or a wireless earphone, and the wireless earphone is taken as an example for description below.
具体的,所述耳套结构1包括耳套主体,所述耳套主体自用于安装至耳机的一端朝向另一端弯曲设置,所述耳套主体具有一安装通道11,所述安装通道11用于套设在耳机100的入耳主体21的外部,所述安装通道11的壁部内设置有容腔12,所述容腔12内填充有具有流动性的填充物,以使得所述耳套主体的外部与耳甲腔接触时所述容腔12可受挤压变形。Specifically, the earmuff structure 1 includes an earmuff main body, the earmuff main body is bent from one end for being installed on the earphone toward the other end, the earmuff main body has an installation channel 11, and the installation channel 11 is used for Set on the outside of the in-ear main body 21 of the earphone 100, a cavity 12 is provided in the wall of the installation channel 11, and the cavity 12 is filled with a fluid filler, so that the outside of the earmuff main body The cavity 12 can be squeezed and deformed when in contact with the concha cavity.
本发明的技术方案中,使用时,所述耳套主体的部分与人耳的耳甲腔接触,由于所述容腔12内填充有具有流动性的填充物,因此受到外部挤压时,所述填充物会发生形变,从而使得所述容腔12的形状发生变形,该变化是随 着耳甲腔的形状而变化的,从而达到适应不同耳形的目的。而容腔12可变形也使得所述入耳主体21与人耳接触的部位保持与人耳贴合紧密,从而提高佩戴的密封性和牢固度,从而提高佩戴的舒适度,符合不同人群的需求,可匹配的人耳范围更广泛。In the technical solution of the present invention, when in use, the part of the main body of the earmuff is in contact with the concha cavity of the human ear, and since the cavity 12 is filled with a fluid filler, when it is squeezed from the outside, the The filler will be deformed, so that the shape of the cavity 12 will be deformed, and the change will change with the shape of the concha cavity, so as to achieve the purpose of adapting to different ear shapes. The deformation of the cavity 12 also makes the part of the in-ear body 21 in contact with the human ear keep closely attached to the human ear, thereby improving the tightness and firmness of wearing, thereby improving the comfort of wearing, and meeting the needs of different groups of people. The range of compatible human ears is wider.
本发明不限制填充物的具体材质,但是该填充物需要满足对人体没有任何伤害的前提,且流动性能满足变形要求,具体的,所述填充物可以是凝胶、液体或者气体。一实施例中,可以向所述容腔12内填充空气,只需要保证所述容腔12在填充空气时的密闭性,防止漏气,即可满足所述容腔12受挤压变形的功能,在另一实施例中,所述填充物为凝胶,凝胶是介于固体和液体之间的材质,具有良好的流动性,当佩戴耳机100时,耳朵所提供的挤压力传递到凝胶,而柔软的凝胶会随着耳甲腔的形状而发生变形,从而达到适应耳形的目的。The present invention does not limit the specific material of the filler, but the filler needs to meet the premise of no harm to the human body, and the flow performance meets the deformation requirements. Specifically, the filler can be gel, liquid or gas. In one embodiment, the cavity 12 can be filled with air, and it is only necessary to ensure the airtightness of the cavity 12 when filling the air to prevent air leakage, and the function of the cavity 12 to be deformed by extrusion can be satisfied. , in another embodiment, the filling is gel, and the gel is a material between solid and liquid with good fluidity. When the earphone 100 is worn, the squeezing force provided by the ear is transmitted to the Gel, and the soft gel will deform with the shape of the concha cavity, so as to achieve the purpose of adapting to the shape of the ear.
为了保证耳套主体的支撑度和柔软度,本发明中的所述耳套主体的材质为软胶,本发明所述的软胶为质地较软、具有一定弹性的固体胶类材质,一实施例中,所述耳套主体的材质为硅胶,硅胶材质能够在满足一定柔软度要求的前提下同时具有外形稳固的效果,本实施例中,采用硅胶进行所述耳套主体的加工,而在所述容腔12内填充硅凝胶,硅凝胶是为硅胶更加柔软的材质,从而使得所述耳套主体采用硅胶与舒适柔软的硅凝胶材质相结合的方式,满足更多人群,适应不同耳甲腔形状,既保证了佩戴的牢固度,又保证了舒适度和密封性。In order to ensure the support and softness of the main body of the earmuffs, the material of the main body of the earmuffs in the present invention is soft rubber. The soft rubber in the present invention is a solid rubber material with soft texture and certain elasticity. In the example, the material of the main body of the earmuff is silica gel, which can have a stable shape while meeting a certain softness requirement. In this embodiment, silica gel is used for processing the main body of the earmuff. The cavity 12 is filled with silicone gel, which is a softer material of silicone gel, so that the main body of the earmuffs is made of a combination of silicone gel and comfortable and soft silicone gel material, satisfying more people and adapting to Different shapes of the ear concha cavity not only ensure the firmness of wearing, but also ensure the comfort and sealing.
更进一步的,本发明不限制所述容腔12的形状,一实施例中,请参照图4,所述容腔12呈环形设置,环设所述安装通道11的外围,如此设置使得所述容腔12具有更大的体积,具有更大的变形量,无论耳甲腔的形状如何均可满足周圈上的适应性配合,并且,环形设置的容腔12更容易加工。Furthermore, the present invention does not limit the shape of the cavity 12. In one embodiment, please refer to FIG. The cavity 12 has a larger volume and a greater amount of deformation, regardless of the shape of the concha cavity, it can meet the adaptive fit on the circumference, and the cavity 12 arranged in an annular shape is easier to process.
在另一实施例中,所述容腔12呈条形设置且设有多个,多个所述容腔12沿所述安装通道11的周侧间隔设置。如此设置节约填充物的用量,避免浪费,而且具有更长的寿命,即使其中一个所述容腔12发生破裂,其他容腔12也依然可以满足使用需求。In another embodiment, the cavities 12 are arranged in a strip shape and there are multiple cavities 12 arranged at intervals along the circumference of the installation channel 11 . Such an arrangement saves the amount of fillers, avoids waste, and has a longer lifespan. Even if one of the cavities 12 breaks, the other cavities 12 can still meet the use requirements.
所述出音口21a在使用时需要伸入人耳,所述耳套主体对应所述出音口21a的端部也需要伸入人耳内部,一实施例中,所述安装通道11具有用于与 耳机100的出音口21a对应的出音端11a,所述容腔12朝向所述出音端11a的端部与所述出音端11a之间的距离为L1,所述容腔12的另一端部与所述安装通道11背离所述出音端11a的侧端之间的距离为L2,其中,L1>L2,从而在所述容腔12与所述出音端11a之间形成有实体段,所述实体段包覆在所述出音口21a的外部,在所述耳套主体的设计时,考虑到该处的形变较小,因此不设置容腔12和填充物,保证该部位与耳道的密封即可,并且使得此处的厚度较小,便于佩戴,不会对耳道产生压力,提高舒适度,而为了在有限的空间内为所述容腔12设计较大的变形空间,所述安装通道11具有用于与耳机100的出音口21a对应的出音端11a,所述容腔12背离所述出音端11a的一侧端延伸至所述安装通道11背离所述出音端11a的端部。所述入耳主体21背离所述出音口21a的位置一般是暴露在人耳外部的,将所述容腔12延伸至此,既不会影响耳机100的佩戴,又能够为所述容腔12提供最大的形变量。The sound outlet 21a needs to extend into the human ear during use, and the end of the earmuff body corresponding to the sound outlet 21a also needs to extend into the inside of the human ear. In one embodiment, the installation channel 11 has a At the sound output end 11a corresponding to the sound output port 21a of the earphone 100, the distance between the end of the cavity 12 facing the sound output end 11a and the sound output end 11a is L1, and the cavity 12 The distance between the other end of the installation channel 11 and the side end away from the sound outlet 11a is L2, wherein L1>L2, so that a There is a solid section, and the solid section covers the outside of the sound outlet 21a. When designing the main body of the earmuff, it is considered that the deformation at this place is small, so no cavity 12 and filler are provided to ensure The seal between this part and the ear canal is enough, and the thickness here is small, which is easy to wear, does not generate pressure on the ear canal, and improves comfort. In order to design a larger cavity for the cavity 12 in a limited space deformation space, the installation channel 11 has a sound outlet 11a corresponding to the sound outlet 21a of the earphone 100, and the side end of the cavity 12 away from the sound outlet 11a extends to the installation channel 11 The end part away from the sound output end 11a. The position of the in-ear body 21 away from the sound outlet 21a is generally exposed to the outside of the human ear. Extending the cavity 12 to this point will not affect the wearing of the earphone 100, but also provide the cavity 12 with maximum deformation.
需要说明的是,上述两个相关联的技术特征可以同时设置,也可以择一设置,本实施例中同时设置,使得所述第一侧端121与所述出音端11a之间形成实体段,同时所述容腔12背离所述第一侧端121的一侧延伸至所述入耳主体21靠近所述壳体2的端部,不仅将所述容腔12的形变量最大化,而且便于入耳佩戴。It should be noted that the above two related technical features can be set at the same time, or one of them can be set at the same time. In this embodiment, they are set at the same time, so that a solid section is formed between the first side end 121 and the sound output end 11a , at the same time, the side of the cavity 12 away from the first side end 121 extends to the end of the in-ear body 21 close to the housing 2, which not only maximizes the deformation of the cavity 12, but also facilitates Wear in ear.
为了加工所述容腔12,可以先加工出耳套主体,然后在其一侧进行切割以加工出所述容腔12,然后对切口热压密封,但是考虑到所述耳套主体的材质较软,且体积较小,切割加工困难,成品率低,因为,本发明的一实施例中,所述耳套主体包括耳套内层13和耳套外层14,所述耳套内层13和所述耳套外层14均呈筒状设置,所述耳套内层13的内孔形成所述安装通道11,所述耳套外层14套设在所述耳套内层13的外部,用于和人耳接触,所述耳套内层13的内侧和所述耳套外层14的外侧分别作为所述耳套主体的内壁面和外表面,所述耳套外层14的端部与所述耳套内层13对应的端部连接,以在两者的中间形成所述容腔12。即将所述耳套主体分割成内层和外层并分次加工,保证产品的加工质量,提高合格率,同时也容易控制所述容腔12的体积。In order to process the cavity 12, the main body of the earmuff can be processed first, then cut on one side to process the cavity 12, and then the cut is heat-pressed and sealed, but considering that the material of the main body of the earmuff is relatively Soft and small in size, difficult to cut and process, and low in yield, because, in an embodiment of the present invention, the earmuff main body includes an earmuff inner layer 13 and an earmuff outer layer 14, and the earmuff inner layer 13 Both the earmuff outer layer 14 and the earmuff outer layer 14 are arranged in a cylindrical shape, the inner hole of the earmuff inner layer 13 forms the installation channel 11, and the earmuff outer layer 14 is sleeved on the outside of the earmuff inner layer 13 , for contacting with the human ear, the inner side of the earmuff inner layer 13 and the outer side of the earmuff outer layer 14 respectively serve as the inner wall surface and the outer surface of the earmuff main body, and the end of the earmuff outer layer 14 The part is connected with the corresponding end part of the inner layer 13 of the earmuff to form the cavity 12 in the middle of the two. That is to say, the main body of the earmuff is divided into an inner layer and an outer layer and processed in stages to ensure the processing quality of the product and improve the pass rate, and at the same time it is easy to control the volume of the cavity 12 .
在一实施例中,所述耳套内层13和所述耳套外层14分开加工,然后两端依次热压,在另一实施例中,所述耳套内层13的一端与所述耳套外层14 对应的端部一体连接,另一端与所述耳套外层14对应的端部通过热压连接。如此可以在初步加工后使得所述耳套内层13和所述耳套外层14一体成型,然后将所述耳套外层14进行翻转使其包覆所述耳套内层13,如此加工可以直接得到连接完整的耳套主体,在所述容腔12填充后另一端通过热压密封,加工步骤少,提高加工效率。In one embodiment, the inner layer 13 of the earmuff and the outer layer 14 of the earmuff are processed separately, and then both ends are hot-pressed sequentially. In another embodiment, one end of the inner layer 13 of the earmuff is connected to the outer layer 14 The corresponding end of the earmuff outer layer 14 is integrally connected, and the other end is connected with the corresponding end of the earmuff outer layer 14 by hot pressing. In this way, the earmuff inner layer 13 and the earmuff outer layer 14 can be integrally formed after preliminary processing, and then the earmuff outer layer 14 is turned over to cover the earmuff inner layer 13. The fully connected earmuff main body can be obtained directly, and the other end is sealed by heat pressing after the cavity 12 is filled, so that the processing steps are few and the processing efficiency is improved.
进一步的,所述安装通道11具有用于与耳机100的出音口21a对应的出音端11a,在靠近所述安装通道11的出音端11a的方向上,所述容腔12在所述安装通道11的壁部厚度方向上的尺寸呈逐渐增大设置。使得在自然状态下,所述容腔12靠近所述出音端11a的位置的外径较大,此部位是与耳甲腔接触的位置,在使用时,该位置受挤压使内部的填充物朝着另一侧端流动,保证其初始时的外径以适应更大范围的耳甲腔结构。Further, the installation channel 11 has a sound output end 11a corresponding to the sound output port 21a of the earphone 100, and in the direction close to the sound output end 11a of the installation channel 11, the cavity 12 is in the The dimension in the thickness direction of the wall portion of the installation channel 11 is gradually increased. In the natural state, the outer diameter of the cavity 12 near the sound outlet 11a is relatively large, and this position is in contact with the concha cavity. When in use, this position is squeezed to make the inner filling The material flows towards the other side to ensure its initial outer diameter to adapt to a larger range of concha cavity structure.
更进一步的,本发明的一实施例中,所述入耳主体21的外径朝背离所述壳体2的方向先增大再减小设置,在所述耳套结构1套设安装后,所述安装通道11的内壁紧贴,从而保证所述耳套结构1的连接紧密,不容易脱落,同时还便于佩戴。Furthermore, in an embodiment of the present invention, the outer diameter of the in-ear body 21 first increases and then decreases in the direction away from the housing 2. After the earmuff structure 1 is sheathed and installed, the The inner wall of the installation channel 11 is in close contact, so as to ensure that the earmuff structure 1 is tightly connected, not easy to fall off, and at the same time easy to wear.
所述入耳主体21是硬质材质,与人耳直接触碰舒适度低,因此,本发明的一实施例中,所述耳套结构1背离所述壳体2的端部突出所述出音口21a设置,如此保证所述入耳主体21与人耳配合的部分整个被所述耳套结构1所包覆,从而保证用户的佩戴体验。对应上述的实施例,即所述实体段为突出所述出音口21a设置的。The in-ear main body 21 is made of hard material, which is less comfortable for direct contact with the human ear. Therefore, in an embodiment of the present invention, the end of the earmuff structure 1 away from the housing 2 protrudes from the sound outlet. The mouth 21a is provided so as to ensure that the part of the in-ear body 21 that fits with the human ear is completely covered by the earmuff structure 1, thereby ensuring the user's wearing experience. Corresponding to the above-mentioned embodiment, that is, the solid section is set to protrude from the sound outlet 21a.
为了进一步提高所述耳套结构1与所述入耳主体21的连接,所述入耳主体21和所述耳套结构1之间设有限位结构,所述限位结构包括卡接配合的凸部和凹部,所述凸部和凹部其中之一设于所述入耳主体的外表面,另一设于所述安装通道的内壁面,从而使得所述入耳主体21和所述耳套结构1的固定,同时又便于快速拆装,本发明不想限制所述凸部和所述凹部的具体结构形式,可以是多个凸块与多个凹槽进行局部点接触卡接,也可以是条状凸块与条状凹槽进行卡接,本实施例中,所述入耳主体21靠近所述壳体2的端部外表面设有环形凹槽211,以作为所述凹部,所述安装通道11的内壁面对应设有环形凸起111,以作为所述凸部,所述环形凸起111卡装至所述环形凹槽211内。当所述耳套主体固定到所述入耳主体21上时,所述环形凸起111和所述环形 凹槽211相互卡接起到固定的作用,防止所述耳套主体脱落。当用户沿着由所述壳体2指向所述出音口21a的方向施加力时,所述耳套主体受力变形,而从所述入耳主体21脱落,反之安装同理。机构简单,便于安装,在加工时,所述环形凸起111可以与所述耳套主体一体成型。In order to further improve the connection between the earmuff structure 1 and the in-ear main body 21, a limiting structure is provided between the in-ear main body 21 and the earmuff structure 1, and the limiting structure includes a snap fit protrusion and a The concave part, one of the convex part and the concave part is provided on the outer surface of the in-ear main body, and the other is provided on the inner wall surface of the installation channel, so that the in-ear main body 21 and the earmuff structure 1 are fixed, At the same time, it is convenient for quick disassembly and assembly. The present invention does not want to limit the specific structural form of the convex part and the concave part. It can be a plurality of convex blocks and a plurality of grooves for local point contact clamping, or a strip-shaped convex block and a plurality of grooves. The strip-shaped grooves are used for clamping. In this embodiment, the outer surface of the ear body 21 near the end of the housing 2 is provided with an annular groove 211 as the recess, and the inner wall surface of the installation channel 11 An annular protrusion 111 is correspondingly provided as the protrusion, and the annular protrusion 111 is clamped into the annular groove 211 . When the earmuff main body is fixed on the in-ear main body 21, the annular protrusion 111 and the annular groove 211 are engaged with each other to play a fixed role, preventing the earmuff main body from falling off. When the user applies force along the direction from the housing 2 to the sound outlet 21a, the earmuff body is deformed by force and falls off from the in-ear body 21, and vice versa. The mechanism is simple and easy to install. During processing, the annular protrusion 111 can be integrally formed with the main body of the earmuff.
本发明还提出一种耳套结构的加工方法,用于加工上述的耳套结构1,请参照图1,该加工方法包括以下步骤:The present invention also proposes a processing method for the earmuff structure, which is used to process the above-mentioned earmuff structure 1, please refer to Fig. 1, the processing method includes the following steps:
S10、将耳套主体通过模具加工成型;S10, processing and molding the main body of the earmuff through a mould;
需要说明的是,成型后的所述耳套主体具有一安装通道11,所述安装通道11用于套设在耳机100的入耳主体21的外部,所述安装通道11的壁部内设置有容腔12,具体的,所述耳套主体的材质为软胶,本发明所述的软胶为质地较软、具有一定弹性的固体胶类材质,一实施例中,所述耳套主体的材质为硅胶。It should be noted that the molded earmuff body has an installation channel 11, the installation channel 11 is used to be sleeved on the outside of the in-ear body 21 of the earphone 100, and a cavity is provided in the wall of the installation channel 11 12. Specifically, the material of the main body of the earmuffs is soft rubber. The soft rubber of the present invention is a solid rubber material with a soft texture and certain elasticity. In one embodiment, the material of the main body of the earmuffs is Silica gel.
S20、向所述容腔12内填充具有流动性的填充物;S20, filling the cavity 12 with a fluid filler;
需要说明的是,本发明不限制所述填充物的材质,所述填充物可以为凝胶、液体或者气体,该填充物可以直接在所述容腔12未密封之前注入,也可以在所述容腔12的两端密封后再通过针孔注入,需要保证在灌入的过程中的排气,防止灌注时出现气泡,当灌注填充物为空气时,无需考虑此问题。It should be noted that the present invention does not limit the material of the filler, which can be gel, liquid or gas, and the filler can be injected directly before the cavity 12 is not sealed, or can be injected before the cavity 12 is sealed. The two ends of the cavity 12 are sealed and then injected through the pinhole. It is necessary to ensure the exhaust during the filling process to prevent air bubbles during filling. When the filling material is air, this problem does not need to be considered.
S30、封闭所述容腔12的开口以得到耳套结构成品。S30, closing the opening of the cavity 12 to obtain a finished earmuff structure.
如此完成所述耳套结构1的加工,使得所述容腔12为密封状态,内填充有填充物,所述耳套主体为硅胶材质,可以通过专用模具进行热固成型。The processing of the earmuff structure 1 is completed in this way, so that the cavity 12 is sealed and filled with fillers. The main body of the earmuff is made of silica gel, which can be thermoset-formed by a special mold.
进一步的,步骤S10中所述耳套主体的加工方式,可以通过一个模具加工成一个一体成型的耳套主体,但是考虑到所述容腔12对应部分的模具不容易设计,单独加工产品容易损伤,因此,一实施例中,所述耳套主体包括耳套内层13和耳套外层14,此实施例的基础下,步骤S10包括:Further, the processing method of the main body of the earmuffs in step S10 can be processed into an integrally formed main body of the earmuffs through a mold, but considering that the mold of the corresponding part of the cavity 12 is not easy to design, the separately processed products are easy to damage Therefore, in one embodiment, the earmuff main body includes an earmuff inner layer 13 and an earmuff outer layer 14. On the basis of this embodiment, step S10 includes:
S11、将耳套外层14通过模具加工成型;S11, processing the outer layer 14 of the earmuffs through a mould;
S12、将成型后的耳套外层14放入用以成型耳套内层13的模具中,以使得耳套内层13在成型后其中一端与所述耳套外层14对应的端部连接,得到一体膜层结构;S12. Put the formed earmuff outer layer 14 into the mold for forming the earmuff inner layer 13, so that one end of the earmuff inner layer 13 is connected to the corresponding end of the earmuff outer layer 14 after molding , to obtain an integral film structure;
S13、翻转所述一体膜层结构中的耳套外层14使其罩设在耳套内层13的外部,从而使得使得该耳套外层14与该耳套内层13之间形成一端开口的容腔12;S13. Turn over the outer layer 14 of the earmuff in the integrated film layer structure so that it is covered outside the inner layer 13 of the earmuff, so that an opening at one end is formed between the outer layer 14 of the earmuff and the inner layer 13 of the earmuff the cavity 12;
需要说明的是,翻转所述耳套外层14后,所述耳套内层13的内孔形成所述安装通道11。It should be noted that after the outer layer 14 of the earmuff is turned over, the inner hole of the inner layer 13 of the earmuff forms the installation channel 11 .
S14、对所述容腔12的开口处通过热压密封。S14, sealing the opening of the cavity 12 by heat and pressure.
即将所述耳套主体通过两个不同的模具分别进行二次加工得到,便于对产品的加工精度的控制,加工完成后,翻转所述耳套外层14即可自然的得到所述容腔12,操作简单,保证各表面的平整度。That is to say, the main body of the earmuff is obtained by secondary processing through two different molds, which is convenient for controlling the processing accuracy of the product. After the processing is completed, the outer layer 14 of the earmuff can be turned over to obtain the cavity 12 naturally. , easy to operate, to ensure the flatness of each surface.
此实施例下,在步骤S20中,在所述容腔12的端部热压封口后,在封口内壁打注胶口和排气口,将填充物注入所述容腔12体内,若所述填充物为凝胶产品,需将容腔12填充以后的产品整个烘箱中加热硫化,以完成各部分之间的紧密配合,保证密封性,注射的方式开口很小,在注射针拔出以后,材料本身能够自动密封,此时再对针孔进行加固更简单,若直接对开口的容腔12进行填充,不容易定位,而且若填充物是空气,不容易保证填充物的体积。Under this embodiment, in step S20, after the end of the cavity 12 is hot-press sealed, a glue injection port and an exhaust port are made on the inner wall of the seal, and the filler is injected into the cavity 12, if the The filler is a gel product, and the product after filling the cavity 12 needs to be heated and vulcanized in the oven to complete the tight fit between the parts and ensure the sealing. The opening of the injection method is very small. After the injection needle is pulled out, The material itself can be automatically sealed, and it is easier to reinforce the pinholes at this time. If the open cavity 12 is directly filled, it is not easy to locate, and if the filling is air, it is not easy to ensure the volume of the filling.
需要说明的是,本发明不限制所述耳套内层13和所述耳套外层14加工的先后顺序,也可以先加工所述耳套内层13,再加工所述耳套外层14。It should be noted that the present invention does not limit the processing sequence of the earmuff inner layer 13 and the earmuff outer layer 14, and the earmuff inner layer 13 may be processed first, and then the earmuff outer layer 14 may be processed .
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above is only a preferred embodiment of the present invention, and does not therefore limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or direct/indirect use All other relevant technical fields are included in the patent protection scope of the present invention.

Claims (13)

  1. 一种耳套结构的加工方法,其特征在于,包括以下步骤:A processing method for an earmuff structure, characterized in that it comprises the following steps:
    将耳套主体通过模具加工成型,其中,成型后的所述耳套主体具有一安装通道,所述安装通道用于套设在耳机的入耳主体的外部,所述安装通道的壁部内设置有容腔;The main body of the earmuff is processed and shaped by a mold, wherein the formed main body of the earmuff has an installation channel, and the installation channel is used to be sleeved on the outside of the earphone main body of the earphone, and the wall of the installation channel is provided with a container Cavity;
    向所述容腔内填充具有流动性的填充物;filling the cavity with a fluid filler;
    封闭所述容腔以得到耳套结构成品。The cavity is closed to obtain the finished earmuff structure.
  2. 如权利要求1所述的耳套结构的加工方法,其特征在于,所述耳套主体包括耳套内层和耳套外层;The processing method of the earmuff structure according to claim 1, characterized in that, the earmuff main body comprises an earmuff inner layer and an earmuff outer layer;
    将将耳套主体通过模具加工成型的步骤中,还包括:In the step of forming the main body of the earmuff through a mould, it also includes:
    将耳套外层通过模具加工成型;The outer layer of the earmuffs is molded into shape;
    将成型后的耳套外层放入用以成型耳套内层的模具中,以使得耳套内层在成型后其中一端与所述耳套外层对应的端部连接,得到一体膜层结构;Put the molded outer layer of the earmuff into the mold used to form the inner layer of the earmuff, so that one end of the inner layer of the earmuff is connected to the corresponding end of the outer layer of the earmuff after molding to obtain an integrated film structure ;
    翻转所述一体膜层结构中的耳套外层使其罩设在对应的耳套内层的外部,从而使得使得该耳套外层与该耳套内层之间形成一端开口的容腔,其中,所述耳套内层的内孔形成所述安装通道;Flipping the outer layer of the earmuff in the integrated film layer structure so that it is covered outside the corresponding inner layer of the earmuff, so that a cavity with an open end is formed between the outer layer of the earmuff and the inner layer of the earmuff, Wherein, the inner hole of the inner layer of the earmuff forms the installation channel;
    对所述容腔的开口通过热压密封。The opening to the cavity is sealed by heat and pressure.
  3. 如权利要求1所述的耳套结构的加工方法,其特征在于,将耳套主体通过模具加工成型的步骤中,所述耳套主体的材质为软胶;和/或,The processing method of the earmuff structure according to claim 1, characterized in that, in the step of processing the earmuff main body through a mold, the material of the earmuff main body is soft rubber; and/or,
    向所述容腔内填充具有流动性的填充物的步骤中,所述填充物为凝胶、液体或者气体。In the step of filling the cavity with a fluid filler, the filler is gel, liquid or gas.
  4. 一种耳套结构,其特征在于,包括耳套主体,所述耳套主体自用于安装至耳机的一端朝向另一端弯曲设置,所述耳套主体具有一安装通道,所述安装通道用于套设在耳机的入耳主体的外部,所述安装通道的壁部内设置有容腔,所述容腔内填充有具有流动性的填充物,以使得所述耳套主体的外部与耳甲腔接触时所述容腔可受挤压变形。An earmuff structure, characterized in that it includes an earmuff main body, the earmuff main body is bent from one end for being installed on the earphone toward the other end, the earmuff main body has an installation channel, and the installation channel is used for the earmuff It is arranged on the outside of the in-ear body of the earphone, and the wall of the installation channel is provided with a cavity, and the cavity is filled with a fluid filler, so that when the outside of the earmuff body contacts the concha cavity The cavity can be deformed by extrusion.
  5. 如权利要求4所述的耳套结构,其特征在于,所述填充物为凝胶、液体或者气体;和/或,The earmuff structure according to claim 4, wherein the filler is gel, liquid or gas; and/or,
    所述耳套主体的材质为软胶。The material of the earmuff main body is soft rubber.
  6. 如权利要求4所述的耳套结构,其特征在于,所述容腔呈环形设置,且环设所述安装通道的外围;或者,The earmuff structure according to claim 4, wherein the cavity is arranged in a ring shape and surrounds the periphery of the installation channel; or,
    所述容腔呈条形设置且设有多个,多个所述容腔沿所述安装通道的周侧间隔设置。The cavities are arranged in a strip shape and there are multiple cavities, and the multiple cavities are arranged at intervals along the circumference of the installation channel.
  7. 如权利要求4所述的耳套结构,其特征在于,所述安装通道具有用于与耳机的出音口对应的出音端,所述容腔朝向所述出音端的端部与所述出音端之间的距离为L1,所述容腔的另一端部与所述安装通道背离所述出音端的侧端之间的距离为L2,其中,L1>L2。The earmuff structure according to claim 4, wherein the installation channel has a sound outlet corresponding to the sound outlet of the earphone, and the end of the cavity facing the sound outlet is in contact with the sound outlet. The distance between the sound ends is L1, and the distance between the other end of the cavity and the side end of the installation channel away from the sound output end is L2, wherein L1>L2.
  8. 如权利要求4所述的耳套结构,其特征在于,所述耳套主体包括:The earmuff structure according to claim 4, wherein the earmuff main body comprises:
    耳套内层,筒状设置,所述耳套内层的内孔形成所述安装通道;以及,The inner layer of the earmuff is arranged in a cylindrical shape, and the inner hole of the inner layer of the earmuff forms the installation channel; and,
    耳套外层,筒状设置,套设在所述耳套内层的外部,所述耳套外层的两端部与所述耳套内层的两端部对应连接,以在两者的中间形成所述容腔。The outer layer of the earmuff is cylindrically arranged, and is set on the outside of the inner layer of the earmuff, and the two ends of the outer layer of the earmuff are correspondingly connected with the two ends of the inner layer of the earmuff, so that The cavity is formed in the middle.
  9. 如权利要求6所述的耳套结构,其特征在于,所述耳套内层的一端与所述耳套外层对应的端部一体连接,另一端与所述耳套外层对应的端部可通过热压连接。The earmuff structure according to claim 6, wherein one end of the inner layer of the earmuff is integrally connected to the end corresponding to the outer layer of the earmuff, and the other end is connected to the end corresponding to the outer layer of the earmuff Can be joined by thermocompression.
  10. 如权利要求4所述的耳套结构,其特征在于,所述安装通道具有用于与耳机的出音口对应的出音端;The earmuff structure according to claim 4, wherein the installation channel has a sound outlet corresponding to the sound outlet of the earphone;
    在靠近所述出音端的方向上,所述容腔在所述安装通道的壁部厚度方向上的尺寸呈逐渐增大。In the direction close to the sound output end, the size of the cavity in the thickness direction of the wall of the installation channel gradually increases.
  11. 一种耳机,其特征在于,包括:A kind of earphone, is characterized in that, comprises:
    壳体,所述壳体形成有朝一侧突出设置的入耳主体,所述入耳主体的端部设置有出音口;以及,a casing, the casing is formed with an in-ear body protruding toward one side, and an end of the in-ear body is provided with a sound outlet; and,
    耳套结构,包括如权利要求1-10任意一项所述的耳套结构,所述耳套结构的安装通道套设在所述入耳主体外部。The earmuff structure includes the earmuff structure according to any one of claims 1-10, wherein the installation channel of the earmuff structure is sleeved on the outside of the in-ear main body.
  12. 如权利要求11所述的耳机,其特征在于,所述入耳主体的外径朝背离所述壳体的方向先增大再减小设置;和/或,The earphone according to claim 11, wherein the outer diameter of the in-ear body first increases and then decreases in a direction away from the housing; and/or,
    所述耳套结构背离所述壳体的端部突出所述出音口设置。The end of the earmuff structure facing away from the shell protrudes from the sound outlet.
  13. 如权利要求11所述的耳机,其特征在于,所述入耳主体和所述耳套结构之间设有限位结构,所述限位结构包括卡接配合的凸部和凹部,所述凸部和凹部其中之一设于所述入耳主体的外表面,另一设于所述安装通道的内壁面。The earphone according to claim 11, wherein a limiting structure is provided between the ear-in body and the earmuff structure, the limiting structure includes a convex part and a concave part that snap fit, and the convex part and the One of the recesses is provided on the outer surface of the in-ear body, and the other is provided on the inner wall of the installation channel.
PCT/CN2022/102558 2021-11-30 2022-06-29 Processing method for earpad structure, earpad structure and earphone WO2023098062A1 (en)

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