WO2023097672A1 - Electrochemical device and electronic device - Google Patents

Electrochemical device and electronic device Download PDF

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Publication number
WO2023097672A1
WO2023097672A1 PCT/CN2021/135409 CN2021135409W WO2023097672A1 WO 2023097672 A1 WO2023097672 A1 WO 2023097672A1 CN 2021135409 W CN2021135409 W CN 2021135409W WO 2023097672 A1 WO2023097672 A1 WO 2023097672A1
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WO
WIPO (PCT)
Prior art keywords
coating
copolymer
electrochemical device
temperature
present application
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PCT/CN2021/135409
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French (fr)
Chinese (zh)
Inventor
李志愿
李娅洁
Original Assignee
宁德新能源科技有限公司
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Application filed by 宁德新能源科技有限公司 filed Critical 宁德新能源科技有限公司
Priority to PCT/CN2021/135409 priority Critical patent/WO2023097672A1/en
Priority to CN202180027629.3A priority patent/CN115398670A/en
Publication of WO2023097672A1 publication Critical patent/WO2023097672A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4235Safety or regulating additives or arrangements in electrodes, separators or electrolyte
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of energy storage, and in particular to an electrochemical device and an electronic device.
  • Lithium-ion batteries have the advantages of high energy density, high power, and long cycle life, and are widely used in electric vehicles and consumer electronics.
  • the safety issues of lithium-ion batteries limit its application to a certain extent.
  • there are many potential exothermic side reactions in lithium-ion batteries such as thermal decomposition of SEI film on the surface of electrode materials, thermal decomposition of positive electrodes in charging state, and electrolyte decomposition. Under normal battery usage conditions, the above-mentioned exothermic side reactions hardly occur.
  • the present application provides an electrochemical device and an electronic device including the electrochemical device.
  • the electrochemical device of the present application includes an electrode pole piece with a PTC coating.
  • the electrochemical device by adjusting the structure and composition of the copolymer in the PTC coating, the electrochemical device has high safety performance and rate performance at the same time.
  • the present application provides an electrochemical device, which includes an electrode sheet, the electrode sheet includes a current collector, an active material layer disposed on at least one side of the current collector, and an active material layer disposed between the current collector and the active material layer.
  • the interlayer coating wherein the coating comprises a copolymer having a thermal expansion rate of less than 1% at a temperature of 100°C and a thermal expansion rate of greater than 15% at a temperature of 130°C.
  • DMA dynamic thermomechanical analysis
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the thermal expansion of the copolymer in the coating will destroy the conductive network of the coating and trigger its PTC effect, thereby improving the safety performance of the electrochemical device. Therefore, the high thermal expansion ability of the copolymer at high temperature can effectively improve the thermal safety performance of electrochemical devices.
  • the electrochemical device will also be at a relatively high temperature (such as 40°C to 70°C) during the preparation process (such as the chemical conversion process), therefore, in order to ensure the normal preparation process, it is necessary for the copolymer to have a low temperature during the process. thermal expansion capacity.
  • the thermal expansion rate of the copolymer in the coating of the present application is less than 1% at a temperature of 100°C, and when the thermal expansion rate is greater than 15% at a temperature of 130°C, it can ensure that the coating has excellent PTC effect and stable resistance in the electrolyte environment, and then The electrochemical device has high safety performance and rate performance at the same time. If the thermal expansion rate of the copolymer is less than 15% at a temperature of 130° C., the PTC effect of the coating is limited, and the improvement of the thermal safety performance of the electrochemical device is limited.
  • the coating may trigger the PTC effect near 100°C, and the electrochemical device may trigger the PTC effect during formation, which will limit the application of the electrochemical device and affect normal use. experience.
  • the weight average molecular weight of the copolymer is 200,000 to 1.5 million.
  • the molecular weight of the copolymer is too low, the entanglement of the macromolecules is weak, and the molecular chain of the copolymer is very easy to move, so that the thermal expansion rate of the copolymer is very high when the temperature is lower than 100 ° C, and it is easy to be used in the preparation process of the electrochemical device (such as the formation process). ) triggers the PTC effect of the coating, which affects the preparation process of the electrochemical device.
  • the molecular weight of the copolymer is too high, the molecular chain of the copolymer is difficult to move, and the thermal expansion performance at high temperature is reduced, thereby affecting the PTC effect of the coating.
  • the copolymer includes a first structural unit derived from a monomer A and a second structural unit derived from a monomer B, and the monomer A includes acrylic acid, acrylonitrile, acrylamide or vinyl acetate. At least one, monomer B includes at least one of vinylidene fluoride, methyl methacrylate or styrene.
  • the electrolyte solvent is a small molecule. If it wants to enter between the molecular chains of the copolymer, the electrolyte solvent needs to destroy the force between the molecular chains of the copolymer, so that the interaction between the molecular chains is weakened. The channel that houses it.
  • the melting point of the copolymer obtained by copolymerization of monomer B is between 120°C and 170°C, which is close to the PTC response temperature of the electrochemical device. At the same time, it has strong molecular chain movement ability, weak intermolecular force, and excellent high-temperature thermal expansion performance.
  • the copolymer containing the second structural unit derived from monomer B can trigger the PTC effect in time and quickly when the electrochemical device reaches the PTC response temperature, increase the resistance and cut off the electronic path, thereby avoiding thermal runaway and improving the performance of the electrochemical device. safety performance.
  • the present application introduces the first structural unit with strong polar groups such as carboxyl, nitrile, and amide groups into the copolymer, so that the copolymer has low swelling property in the electrolyte solvent;
  • the second structural unit of vinyl fluoride, methyl methacrylate or styrene makes the copolymer have a high expansion rate at high temperature.
  • the low swelling property can avoid the destruction of the conductive network of the coating caused by the copolymer absorbing liquid, so that the conductive network in the electrochemical device can be maintained stable, and the rate performance of the electrochemical device can be avoided from being affected.
  • the high thermal expansion rate makes the coating have an excellent PTC effect, which can effectively improve the safety performance of the electrochemical device. Therefore, the electrochemical device of the present application has both high safety performance and rate performance.
  • the mass content of the first structural unit is 20% to 80%.
  • the mass content of the second structural unit is 20% to 80%.
  • the mass content of the first structural unit increases, the ability of the copolymer to absorb the electrolyte decreases, and the swelling property of the copolymer in the electrolyte decreases.
  • the maintenance of the conductive network in the electrolyte is good, and the internal resistance of the electrochemical device is basically Unaffected, thus making the electrochemical device have better rate performance.
  • the mass content of the first structural unit is too high, the mass content of the second structural unit will decrease accordingly, the PTC effect of the coating will be weakened, and the safety performance of the electrochemical device will be correspondingly reduced.
  • the coating further includes a conductive agent.
  • the mass content of the copolymer is 60% to 98%.
  • the mass content of the conductive agent is 2% to 40%.
  • the PTC effect of the coating is enhanced, which is beneficial to improving the safety performance of the electrochemical device.
  • the mass content of the copolymer is too high, the mass content of the conductive agent will be too low, resulting in poor conductivity of the coating and increased internal resistance of the electrochemical device.
  • the conductive agent includes at least one of conductive carbon black, acetylene black, graphite, graphene, carbon nanotubes, carbon fibers, aluminum powder, nickel powder and gold powder.
  • the coating satisfies at least one of the following features (a) to (e): (a) the swelling rate of the coating is less than 10%; (b) the dissolution rate of the coating is less than 3%; (c) the melting point of the coating is 100°C to 130°C; (d) the normal temperature resistance of the coating is 0.05 ⁇ to 0.4 ⁇ ; (e) the resistance of the coating is 15 ⁇ to 40 ⁇ at a temperature of 130°C.
  • the swelling rate of the coating is less than 10%. According to some embodiments of the present application, the dissolution rate of the coating is less than 3%.
  • the soaking temperature is 60°C
  • the soaking time is 6 days
  • the drying time is 2 days
  • the drying temperature is 90°C.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the coating has a melting point of 100°C to 130°C.
  • a differential scanning calorimeter DSC is used to test the melting point of the coating.
  • the coating is completely immersed in the electrolyte solvent.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the PTC effect of the coating is easily triggered during the preparation process of the electrochemical device (such as the formation process), which will seriously limit the application of the electrochemical device and affect the normal use experience.
  • the melting point of the coating is too high, the PTC effect of the coating responds slowly, which cannot effectively control the thermal runaway of the electrochemical device.
  • the resistance of the coating is 0.05 ⁇ to 0.4 ⁇ at a temperature of 25°C.
  • the resistance of the coating at a temperature of 25° C. means the resistance of the coating after soaking in the electrolyte solvent at 25° C. for 24 hours.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the resistance of the coating when the resistance of the coating is in the range of 0.05 ⁇ to 0.4 ⁇ at 25° C., the internal resistance of the electrochemical device at room temperature will not be affected, and thus its rate performance will not be affected.
  • the resistance of the coating is greater than 0.4 ⁇ at a temperature of 25°C, the electronic pathways in the coating will be affected, and the internal resistance of the electrochemical device will increase, thereby affecting the rate performance of the electrochemical device.
  • the resistance of the coating is less than 0.05 ⁇ at 25°C, the mass content of the conductive agent in the coating increases, and the mass content of the copolymer decreases accordingly, which weakens the PTC effect of the coating and improves the thermal safety performance of the electrochemical device. limited.
  • the resistance of the coating is 15 ⁇ to 40 ⁇ at a temperature of 130°C.
  • the resistance of the coating at a temperature of 130° C. means the resistance of the coating after soaking in an electrolyte solution at 130° C. for 30 minutes.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the electrochemical device when the resistance of the coating is in the range of 15 ⁇ to 40 ⁇ at a temperature of 130° C., the electrochemical device has excellent thermal safety performance under thermal abuse.
  • the resistance of the coating is less than 15 ⁇ at a temperature of 130 °C, it indicates that the PTC effect of the coating is limited, which is not conducive to the improvement of the thermal safety performance of the electrochemical device. If the resistance of the coating is greater than 40 ⁇ at a temperature of 130° C., the resistance of the coating at room temperature will increase accordingly, which is not conducive to the rate performance of the electrochemical device.
  • the thickness of the coating is 1 ⁇ m to 12 ⁇ m.
  • the thickness of the coating in this application is the total thickness of the coating in the pole piece, that is, the sum of the thicknesses of the coatings on both sides of the current collector.
  • the thickness of the coating is too low, the PTC effect of the coating is weakened, and the safety performance of the electrochemical device is reduced.
  • the thickness of the coating is too high, the energy density of the electrochemical device will be reduced, which is not conducive to the improvement of the kinetic performance of the electrochemical device.
  • the electrode sheet is a positive electrode sheet.
  • the present application provides an electronic device, which includes the electrochemical device of the first aspect.
  • the present application provides an electrochemical device and an electronic device including the electrochemical device.
  • the electrochemical device of the present application includes an electrode sheet with a PTC coating.
  • the copolymer by adjusting the structure and composition of the copolymer in the PTC coating, the copolymer has both low electrolyte absorption capacity and high thermal expansion performance, so that the electrochemical device has high safety performance and rate performance.
  • Fig. 1 is a schematic diagram of an electrode sheet of an electrochemical device according to an embodiment of the present application, wherein 1 is an active material layer, 2 is a coating, and 3 is a current collector.
  • any lower limit can be combined with any upper limit to form an unexpressed range; and any lower limit can be combined with any other lower limit to form an unexpressed range, just as any upper limit can be combined with any other upper limit to form an unexpressed range.
  • each individually disclosed point or individual value may serve as a lower or upper limit by itself in combination with any other point or individual value or with other lower or upper limits to form an unexpressly recited range.
  • a list of items to which the terms "at least one of”, “at least one of”, “at least one of” or other similar terms are concatenated can mean any combination of the listed items. For example, if the items A and B are listed, the phrase “at least one of A and B" means only A; only B; or A and B. In another example, if the items A, B, and C are listed, the phrase “at least one of A, B, and C” means only A; or only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or all of A, B, and C.
  • Item A may comprise a single component or multiple components.
  • Item B may comprise a single component or multiple components.
  • Item C may comprise a single component or multiple components.
  • the present application provides an electrochemical device, which includes an electrode sheet, the electrode sheet includes a current collector, an active material layer disposed on at least one side of the current collector, and an active material layer disposed between the current collector and the active material layer.
  • the interlayer coating wherein the coating comprises a copolymer having a thermal expansion rate of less than 1% at a temperature of 100°C and a thermal expansion rate of greater than 15% at a temperature of 130°C.
  • the coefficient of thermal expansion of the copolymer at a temperature of 100°C is 0.05%, 0.1%, 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.45%, 0.5%, 0.55% , 0.6%, 0.65%, 0.7%, 0.75%, 0.8%, 0.85%, 0.9%, 0.95%, or a range consisting of any two of these values.
  • the copolymer has a thermal expansion rate of 0.1% to 0.8% at a temperature of 100°C.
  • the copolymer has a thermal expansion rate of 15.5% to 36% at a temperature of 130°C.
  • the thermal expansion of the copolymer in the coating will destroy the conductive network of the coating and trigger its PTC effect, thereby improving the safety performance of the electrochemical device. Therefore, the high thermal expansion ability of the copolymer at high temperature can effectively improve the thermal safety performance of electrochemical devices.
  • the electrochemical device will also be at a relatively high temperature (such as 40°C to 70°C) during the preparation process (such as the chemical conversion process), therefore, in order to ensure the normal preparation process, it is necessary for the copolymer to have a low temperature during the process. thermal expansion capacity.
  • the thermal expansion rate of the copolymer in the coating of the present application is less than 1% at a temperature of 100°C, and when the thermal expansion rate is greater than 15% at a temperature of 130°C, it can ensure that the coating has excellent PTC effect and stable resistance in the electrolyte environment, thereby making Electrochemical devices have both high safety performance and rate performance. If the thermal expansion rate of the copolymer is less than 15% at a temperature of 130° C., the PTC effect of the coating is limited, and the improvement of the thermal safety performance of the electrochemical device is limited.
  • the coating may trigger the PTC effect near 100°C, and the electrochemical device may trigger the PTC effect during formation, which will limit the application of the electrochemical device and affect normal use. experience.
  • the coefficient of thermal expansion of the copolymer represents the rate of change of the length of the copolymer film during the ascending temperature rise process after the copolymer film is soaked in the electrolyte solvent at 25°C for 24 hours in the dynamic thermomechanical analysis (DMA) test,
  • DMA dynamic thermomechanical analysis
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the weight average molecular weight of the copolymer is 200,000 to 1.5 million. In some embodiments, the weight average molecular weight of the copolymer is 300,000, 450,000, 500,000, 600,000, 700,000, 800,000, 900,000, 1 million, 1.1 million, 1.15 million, 1.25 million, 1.3 million, 140 Ten thousand or a range of any two of these values. In some embodiments, the copolymer has a weight average molecular weight of 400,000 to 1.2 million.
  • the molecular weight of the copolymer When the molecular weight of the copolymer is too low, the entanglement of the macromolecules is weak, and the molecular chain of the copolymer is very easy to move, so that the thermal expansion rate of the copolymer is very high when the temperature is lower than 100 ° C, and it is easy to be used in the preparation process of the electrochemical device (such as the formation process). ) triggers the PTC effect of the coating, which affects the preparation process of the electrochemical device. When the molecular weight of the copolymer is too high, the movement of the molecular segments of the copolymer is difficult, and the thermal expansion performance at high temperature is reduced, thereby affecting the PTC effect of the coating.
  • the copolymer includes a first structural unit derived from a monomer A and a second structural unit derived from a monomer B, and the monomer A includes acrylic acid, acrylonitrile, acrylamide or vinyl acetate. At least one, monomer B includes at least one of vinylidene fluoride, methyl methacrylate or styrene.
  • the electrolyte solvent is a small molecule. If it wants to enter between the molecular chains of the copolymer, the electrolyte solvent needs to destroy the force between the molecular chains of the copolymer, so that the interaction between the molecular chains is weakened. The channel that houses it.
  • the melting point of the copolymer obtained by copolymerization of monomer B is between 120°C and 170°C, which is close to the PTC response temperature of the electrochemical device. At the same time, it has strong molecular chain movement ability, weak intermolecular force, and excellent high-temperature thermal expansion performance.
  • the copolymer containing the second structural unit derived from monomer B can trigger the PTC effect in time and quickly when the electrochemical device reaches the PTC response temperature, increase the resistance and cut off the electronic path, thereby improving thermal runaway and improving the performance of the electrochemical device. safety performance.
  • the present application introduces the first structural unit with strong polar groups such as carboxyl, nitrile, and amide groups in the copolymer, so that the copolymer has low swelling in the electrolyte solvent, and on the other hand introduces
  • the second structural unit of vinylidene fluoride, methyl methacrylate or styrene makes the copolymer have a high expansion rate at high temperature.
  • the low swelling property can avoid the destruction of the conductive network of the coating caused by the copolymer absorbing liquid, so that the conductive network in the electrochemical device can be maintained stable, and the rate performance of the electrochemical device can be avoided from being affected.
  • the high thermal expansion rate makes the coating have an excellent PTC effect, which can effectively improve the safety performance of the electrochemical device. Therefore, the electrochemical device of the present application has both high safety performance and rate performance.
  • the mass content of the first structural unit is 20% to 80%. In some embodiments, the mass content of the first structural unit is 30%, 35%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, or a range consisting of any two of these values . In some embodiments, the mass content of the first structural unit is 40% to 60%. According to some embodiments of the present application, based on the total mass of the copolymer, the mass content of the second structural unit is 20% to 80%.
  • the mass content of the second structural unit is 30%, 35%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, or a range consisting of any two of these values . In some embodiments, the mass content of the second structural unit is 40% to 60%.
  • the mass content of the first structural unit increases, the ability of the copolymer to absorb the electrolyte decreases, the swelling of the copolymer in the electrolyte decreases, the maintenance of the conductive network in the electrolyte is good, and the internal resistance of the electrochemical device is basically not affected. Influence, which in turn makes the electrochemical device have better rate performance.
  • the mass content of the first structural unit is too high, the mass content of the second structural unit will decrease accordingly, the PTC effect of the copolymer will be weakened, and the safety performance of the electrochemical device will be correspondingly reduced.
  • the coating further includes a conductive agent.
  • the mass content of the copolymer is 60% to 98%. In some embodiments, the mass content of the copolymer is 65%, 70%, 77%, 80%, 83%, 85%, 87%, 90%, 95%, or a range consisting of any two of these values. In some embodiments, the mass content of the copolymer is 75% to 90%. In some embodiments, based on the total mass of the coating, the mass content of the conductive agent is 2% to 40%.
  • the mass content of the conductive agent is 35%, 30%, 23%, 20%, 17%, 15%, 13%, 10%, 5%, or a range consisting of any two of these values. In some embodiments, the mass content of the copolymer is 10% to 25%. As the mass content of the copolymer increases, the PTC effect of the copolymer is enhanced, which is beneficial to improving the safety performance of the electrochemical device. However, when the mass content of the copolymer is too high, the mass content of the conductive agent will decrease accordingly, the conductivity of the coating will deteriorate, and the internal resistance of the electrochemical device will increase.
  • the conductive agent includes at least one of conductive carbon black, acetylene black, graphite, graphene, carbon nanotubes, carbon fibers, aluminum powder, nickel powder and gold powder.
  • the swelling rate of the coating is less than 10%.
  • the coating has a swelling rate of 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, or a range consisting of any two of these values.
  • the coating has a swelling rate of 0.5% to 9.5%.
  • the dissolution rate of the coating is less than 3%.
  • the dissolution rate of the coating is 0.1%, 0.3%, 0.5%, 0.7%, 0.9%, 1.0%, 1.2%, 1.5%, 1.7%, 2.0%, 2.5%, 2.7%, or these values The range consisting of any two of them.
  • the coating has a dissolution rate of 0.1% to 2.5%.
  • the swelling rate of the coating exceeds 10%, the coating will destroy its conductive network due to the absorption of too much electrolyte, resulting in an increase in its resistance, thereby affecting the rate performance of the electrochemical device.
  • the dissolution rate of the coating exceeds 3%, the low molecular weight part of the copolymer in the coating is easily dissolved into the electrolyte, which increases the side reactions during the cycle of the electrochemical device, thereby affecting its performance.
  • the swelling rate of the coating means the weight change rate of the coating before and after immersion in the electrolyte solvent
  • the soaking temperature is 60°C
  • the soaking time is 6 days
  • the drying time is 2 days
  • the drying temperature is 90°C.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the coating has a melting point of 100°C to 130°C. In some embodiments, the coating has a melting point in the range of 110°C, 115°C, 123°C, 125°C, 129°C, or a combination of any two of these values. In some embodiments, the coating has a melting point of 117°C to 127°C.
  • the melting point of the coating is too low, the PTC effect of the coating is easily triggered in the preparation process of the electrochemical device, such as the formation process, which will seriously limit the application of the electrochemical device and affect the normal use experience.
  • the melting point of the coating is too high, the PTC effect of the coating responds slowly, which cannot effectively control the thermal runaway of the electrochemical device.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the resistance of the coating is 0.05 ⁇ to 0.4 ⁇ at a temperature of 25°C.
  • the coating has an electrical resistance of 0.1 ⁇ , 0.15 ⁇ , 0.2 ⁇ , 0.25 ⁇ , 0.3 ⁇ , 0.35 ⁇ , or a range consisting of any two of these values at a temperature of 25°C.
  • the resistance of the coating is in the range of 0.05 ⁇ to 0.4 ⁇ at a temperature of 25°C, the internal resistance of the electrochemical device at room temperature will not be affected, and thus its rate performance will not be affected.
  • the resistance of the coating When the resistance of the coating is greater than 0.4 ⁇ at a temperature of 25°C, the electronic pathways in the coating will be affected, and the internal resistance of the electrochemical device will increase, thereby affecting the rate performance of the electrochemical device.
  • the resistance of the coating is less than 0.05 ⁇ at 25°C, the mass content of the conductive agent in the coating increases, and the mass content of the copolymer decreases accordingly, which weakens the PTC effect of the coating and improves the thermal safety performance of the electrochemical device. limited.
  • the resistance of the coating at a temperature of 25° C. means the resistance of the coating after soaking in the electrolyte solvent at 25° C. for 24 hours.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the resistance of the coating is 15 ⁇ to 40 ⁇ at a temperature of 130°C.
  • the coating has an electrical resistance of 17 ⁇ , 20 ⁇ , 23 ⁇ , 25 ⁇ , 27 ⁇ , 30 ⁇ , 33 ⁇ , 35 ⁇ , 37 ⁇ , 39 ⁇ , or a range consisting of any two of these values at a temperature of 130°C.
  • the coating resistance ranging from 15 ⁇ to 40 ⁇ at 130 °C, the electrochemical device has excellent thermal safety performance under thermal abuse conditions. If the resistance of the coating is less than 15 ⁇ at a temperature of 130 °C, it indicates that the PTC effect of the coating is limited, which is not conducive to the improvement of the thermal safety performance of the electrochemical device. If the resistance of the coating is greater than 40 ⁇ at a temperature of 130° C., the resistance of the coating at room temperature will increase accordingly, which is not conducive to the rate performance of the electrochemical device.
  • the resistance of the coating at a temperature of 130° C. means the resistance of the coating after soaking in an electrolyte solution at 130° C. for 30 minutes.
  • the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC).
  • the normal temperature resistance of the coating is 0.05 ⁇ to 0.3 ⁇ .
  • the room temperature resistance of the coating is in the range of 0.1 ⁇ , 0.15 ⁇ , 0.2 ⁇ , 0.25 ⁇ , 0.27 ⁇ , or a combination of any two of these values.
  • the thickness of the coating is 1 ⁇ m to 12 ⁇ m. In some embodiments, the thickness of the coating is in the range of 2.5 ⁇ m, 3.5 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, or a combination of any two of these values. In some embodiments, the coating has a thickness of 2 ⁇ m to 5 ⁇ m. When the thickness of the coating is too low, the PTC effect of the coating is weakened, and the safety performance of the electrochemical device is reduced.
  • the thickness of the coating in this application is the total thickness of the coating in the pole piece, that is, the sum of the thicknesses of the coatings on both sides of the current collector.
  • the electrode sheet is a positive electrode sheet and/or a negative electrode sheet.
  • the electrode tab is a positive electrode tab. In some embodiments, the electrode tab is a negative electrode tab.
  • the active material layer includes positive active material or negative active material.
  • the positive electrode active material may include lithium cobaltate, lithium nickel manganese cobaltate, lithium nickel manganese aluminate, lithium iron phosphate, lithium vanadium phosphate, lithium cobalt phosphate, lithium manganese phosphate, lithium manganese iron phosphate, silicic acid At least one of lithium iron, lithium vanadium silicate, lithium cobalt silicate, lithium manganese silicate, spinel lithium manganese oxide, spinel lithium nickel manganese oxide, and lithium titanate.
  • the negative electrode active material may include materials that can reversibly intercalate/deintercalate lithium ions, lithium metal, lithium metal alloys, materials capable of doping/dedoping lithium, or transition metal oxides, such as Si, SiO x (0 ⁇ x ⁇ 2), silicone and other materials.
  • the material that reversibly intercalates/deintercalates lithium ions may be a carbon material.
  • the carbon material can be any carbon-based negative active material commonly used in lithium-ion rechargeable electrochemical devices. Examples of carbon materials include crystalline carbon, amorphous carbon, and combinations thereof.
  • the crystalline carbon may be amorphous or plate-shaped, platelet-shaped, spherical or fibrous natural or artificial graphite.
  • the amorphous carbon may be soft carbon, hard carbon, mesophase pitch carbonization product, fired coke, or the like. Both low-crystalline carbon and high-crystalline carbon can be used as the carbon material. As the low-crystalline carbon material, soft carbon and hard carbon may be generally included. As highly crystalline carbon materials, natural graphite, crystalline graphite, pyrolytic carbon, mesophase pitch-based carbon fibers, mesocarbon microbeads, mesophase pitch, and high-temperature calcined carbons (such as petroleum or coke derived from coal tar pitch) may generally be included. ).
  • the active material layer further includes a binder.
  • the binder may include various binder polymers such as polyvinylidene fluoride, polytetrafluoroethylene, polyolefins, sodium carboxymethyl cellulose, lithium carboxymethyl cellulose, modified At least one of polyvinylidene fluoride, modified SBR rubber or polyurethane.
  • the polyolefin-based binder includes at least one of polyethylene, polypropylene, polyalkene, polyenol, or polyacrylic acid.
  • the active material layer further includes a conductive material to improve electrode conductivity.
  • a conductive material can be used as the conductive material as long as it does not cause a chemical change.
  • conductive materials include: carbon-based materials such as natural graphite, artificial graphite, carbon black, acetylene black, ketjen black, carbon fibers, etc.; metal-based materials such as metal powder or metal fibers including copper, nickel, aluminum, silver, etc. ; Conductive polymers, such as polyphenylene derivatives, etc.; or their mixtures.
  • the current collector includes a positive electrode current collector or a negative electrode current collector.
  • a metal foil or a composite current collector can be used as the positive electrode current collector.
  • aluminum foil can be used.
  • the composite current collector can be formed by forming a metal material (copper, copper alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer substrate.
  • the negative electrode current collector can be copper foil, nickel foil, stainless steel foil, titanium foil, nickel foam, copper foam, a polymer substrate coated with conductive metal, or a combination thereof.
  • the electrochemical device of the present application also includes an electrolytic solution, and the electrolytic solution includes a lithium salt and a non-aqueous solvent.
  • the lithium salt is selected from LiPF 6 , LiBF 4 , LiAsF 6 , LiClO 4 , LiB(C 6 H 5 ) 4 , LiCH 3 SO 3 , LiCF 3 SO 3 , LiN(SO 2 CF 3 ) 2.
  • LiPF 6 may be selected as a lithium salt because it can give high ion conductivity and improve cycle characteristics.
  • the non-aqueous solvent can be carbonate compound, carboxylate compound, ether compound, other organic solvent or their combination.
  • the above-mentioned carbonate compound can be a chain carbonate compound, a cyclic carbonate compound, a fluorocarbonate compound or a combination thereof.
  • Examples of the aforementioned chain carbonate compounds are dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), methylpropyl carbonate (MPC), ethylpropyl carbonate (EPC), carbonic acid Methyl ethyl ester (MEC) and combinations thereof.
  • Examples of cyclic carbonate compounds are ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), vinylethylene carbonate (VEC), and combinations thereof.
  • fluorocarbonate compounds are fluoroethylene carbonate (FEC), 1,2-difluoroethylene carbonate, 1,1-difluoroethylene carbonate, 1,1,2-trifluoroethylene carbonate Ethyl carbonate, 1,1,2,2-tetrafluoroethylene carbonate, 1-fluoro-2-methylethylene carbonate, 1-fluoro-1-methylethylene carbonate, 1,2-dicarbonate Fluoro-1-methylethylene carbonate, 1,1,2-trifluoro-2-methylethylene carbonate, trifluoromethylethylene carbonate, and combinations thereof.
  • FEC fluoroethylene carbonate
  • 1,2-difluoroethylene carbonate 1,1-difluoroethylene carbonate
  • 1,1,2-trifluoroethylene carbonate Ethyl carbonate 1,1,2,2-tetrafluoroethylene carbonate
  • 1-fluoro-2-methylethylene carbonate 1-fluoro-1-methylethylene carbonate
  • 1,2-dicarbonate Fluoro-1-methylethylene carbonate
  • Examples of the above carboxylate compounds are methyl formate, methyl acetate, ethyl acetate, n-propyl acetate, tert-butyl acetate, methyl propionate, ethyl propionate, propyl propionate, ⁇ -butyrolactone , decanolactone, valerolactone, mevalonolactone, caprolactone, and combinations thereof.
  • ether compounds examples include dibutyl ether, tetraglyme, diglyme, 1,2-dimethoxyethane, 1,2-diethoxyethane, ethoxymethyl Oxyethane, 2-methyltetrahydrofuran, tetrahydrofuran, and combinations thereof.
  • Examples of the aforementioned other organic solvents are dimethylsulfoxide, 1,2-dioxolane, sulfolane, methylsulfolane, 1,3-dimethyl-2-imidazolidinone, N-methyl-2-pyrrolidone, Formamide, dimethylformamide, acetonitrile, trimethyl phosphate, triethyl phosphate, trioctyl phosphate and phosphate esters and combinations thereof.
  • the electrochemical device of the present application further includes a separator.
  • the present application has no particular limitation on the material and shape of the isolation membrane, which can be any technology disclosed in the prior art.
  • the separator includes a polymer or an inorganic substance formed of a material stable to the electrolyte of the present application.
  • a release film may include a substrate layer and a surface treatment layer.
  • the substrate layer is non-woven fabric, film or composite film with a porous structure, and the material of the substrate layer is at least one selected from polyethylene, polypropylene, polyethylene terephthalate and polyimide.
  • polypropylene porous film, polyethylene porous film, polypropylene non-woven fabric, polyethylene non-woven fabric or polypropylene-polyethylene-polypropylene porous composite film can be selected.
  • At least one surface of the substrate layer is provided with a surface treatment layer, and the surface treatment layer may be a polymer layer or an inorganic layer, or a layer formed by mixing polymers and inorganic materials.
  • the inorganic layer includes inorganic particles and a binder, and the inorganic particles are selected from aluminum oxide, silicon oxide, magnesium oxide, titanium oxide, hafnium oxide, tin oxide, cerium oxide, nickel oxide, zinc oxide, calcium oxide, zirconium oxide, At least one of yttrium oxide, silicon carbide, boehmite, aluminum hydroxide, magnesium hydroxide, calcium hydroxide and barium sulfate.
  • the binder is selected from polyvinylidene fluoride, copolymer of vinylidene fluoride-hexafluoropropylene, polyamide, polyacrylonitrile, polyacrylate, polyacrylic acid, polyacrylate, polyvinyl pyrrolidone, polyvinyl alkoxy , polymethyl methacrylate, polytetrafluoroethylene and polyhexafluoropropylene at least one.
  • Polymer is contained in the polymer layer, and the material of polymer is selected from polyamide, polyacrylonitrile, acrylate polymer, polyacrylic acid, polyacrylate, polyvinyl pyrrolidone, polyvinyl alkoxide, polyvinylidene fluoride, At least one of poly(vinylidene fluoride-hexafluoropropylene).
  • the electrochemical device of the present application includes, but is not limited to: all kinds of primary batteries, secondary batteries, fuel cells, solar cells or capacitors.
  • the electrochemical device is a lithium secondary battery.
  • lithium secondary batteries include, but are not limited to: lithium metal secondary batteries, lithium ion secondary batteries, lithium polymer secondary batteries, or lithium ion polymer secondary batteries.
  • the present application further provides an electronic device comprising the electrochemical device of the present application.
  • electronic devices of the present application include, but are not limited to, notebook computers, pen-input computers, mobile computers, e-book players, cellular phones, portable fax machines, portable copiers, portable printers, headsets , VCRs, LCD TVs, Portable cleaners, Portable CD players, Mini CDs, Transceivers, Electronic organizers, Calculators, Memory cards, Portable tape recorders, Radios, Backup power supplies, Motors, Automobiles, Motorcycles, Power-assisted bicycles, Bicycles , Lighting appliances, toys, game consoles, clocks, electric tools, flashlights, cameras or large batteries for household use, etc.
  • Coating thickness The battery is disassembled to obtain the pole piece, and the active material is peeled off to obtain the current collector + coating sample. Take a 40cm long and 20cm wide sample (current collector + coating) to ensure that the sample is flat and wrinkle-free. Use Mitutoyo Measure the thickness of 12 different positions within this size range, and take the average value of the thickness of 12 different positions, and count it as D1. Then the coating is peeled off from the current collector, and the average thickness of 12 points of the current collector is measured by the same method, which is calculated as D0. Coating thickness: D1-D0.
  • the average value of 10 splines was tested.
  • DSC differential scanning calorimeter
  • the normal temperature resistance of the coating the battery is disassembled to obtain the pole piece, and the active material is peeled off to obtain the current collector + coating sample. Take 10 pieces of coating with a length of 15 cm and a width of 5 cm to ensure that it is smooth and wrinkle-free. At room temperature, use the Yuanneng Technology BER1200 pole piece resistance meter to test the resistance of 12 different positions of the single coating along the vertical direction, and take the average value of the resistance of 10 coatings.
  • the resistance of the coating in the electrolyte solvent at 130°C the battery is disassembled to obtain the pole piece, the active material is peeled off, and the current collector + coating sample is obtained; the positive aluminum shell, the negative aluminum shell, and the steel sheet matching the size of the aluminum shell are taken.
  • the current collector + coating sample is prepared as a disc with the same size as the steel sheet, and the buckle is assembled.
  • Use Yuanneng Technology BER1200 plate resistance meter place the resistance meter in a blast oven, place the button battery in the resistance meter test fixture, and connect it to a multi-channel thermometer to test the actual temperature of the button battery. Raise the temperature in the blast oven from room temperature to 130°C at a rate of 5°C/min, and keep it warm for 30 minutes, then test the resistance of the coin cell, which is the resistance of the coating in the electrolyte solvent at 130°C. The average value of 10 samples was tested.
  • Lithium-ion battery internal resistance Use TH2829C resistance tester to apply a current of frequency 1KHz and 10mA to the lithium-ion battery to test its internal resistance.
  • Lithium-ion battery discharge rate performance at 25°C, a lithium-ion battery with an SOC of 0% is charged to 100% SOC at 0.2C constant current, charged to 0.05V at constant voltage, and then discharged to 0% SOC at 0.2C DC. The discharge capacity was measured as D0. Then charge to 100% SOC with 0.2C constant current, charge to 0.05V with constant voltage, and then discharge to 0% SOC with 3C DC, the obtained discharge capacity is D1.
  • the 3C discharge rate performance of lithium-ion batteries D1/D0 ⁇ 100%.
  • Lithium-ion battery hot box test Lithium-ion battery is subjected to constant current (CC) at 0.5C to SOC% of the state of charge, and then placed in a thermal shock box at 130°C and 150°C respectively, and stops after 1 hour of storage or stops immediately after thermal runaway , collect voltage and surface temperature changes, and record experimental phenomena. The battery passes the test if it does not catch fire, explode or emit smoke. For each test condition, 10 lithium-ion batteries were tested.
  • CC constant current
  • SOC% SOC% of the state of charge
  • Lithium-ion battery overcharge test Charge the lithium-ion battery with 3C constant current (CC) to 5V, and then charge it with 5V constant voltage (CV) for 2h, collect voltage and surface temperature changes, and record experimental phenomena. The battery passes the test if it does not catch fire, explode or emit smoke.
  • CC constant current
  • CV constant voltage
  • Preparation of positive pole piece Dissolve the copolymer into NMP to prepare a solution, add a conductive agent and stir evenly to obtain a PTC slurry.
  • the mass content of the conductive agent and copolymer is shown in the table below.
  • At least one surface of the aluminum foil current collector is coated with PTC slurry and dried to prepare a PTC primer layer.
  • the prepared slurry is coated on the above-mentioned PTC undercoat layer, dried, and cold-pressed to obtain a positive electrode sheet.
  • negative electrode sheet Fully stir and mix graphite, polymethacrylic acid and styrene-butadiene rubber in an appropriate amount of deionized water solvent in a weight ratio of 98:1:1 to form a uniform negative electrode slurry.
  • the prepared negative electrode slurry is coated on the above-mentioned copper foil current collector, dried, and cold pressed to obtain a negative electrode sheet.
  • Preparation of lithium-ion battery stack the positive pole piece, separator, and negative pole piece in order, so that the separator is between the positive electrode and the negative electrode to play the role of isolation. Winding to obtain an electrode assembly.
  • the electrode assembly is placed in the outer package, and after vacuum drying, the electrolyte is injected and packaged.
  • Lithium-ion batteries are obtained through processes such as formation, degassing, and trimming. Among them, 7 ⁇ m PE is used as the isolation film.
  • the electrolyte solution includes a solvent mixed with ethylene carbonate (EC) and dimethyl carbonate (DMC) (about 1:1 by weight) and LiPF 6 , the concentration of LiPF 6 is about 1.15mol/L.
  • Table 1 shows the effect of monomer A, monomer B, the content of the first structural unit derived from monomer A, and the molecular weight of the copolymer on the performance of the coating and the lithium-ion battery comprising the coating.
  • the conductive agent is conductive carbon black
  • the thickness of the coating is 3 ⁇ m
  • the mass content of the copolymer is 85% based on the total mass of the coating.
  • the electrode sheet of Comparative Example 3 does not contain a coating.
  • the mass ratio of acrylic acid to acrylonitrile is 1:1.
  • the mass ratio of acrylic acid to vinyl acetate is 1:1.
  • the mass ratio of vinylidene fluoride to methyl methacrylate is 1:1.
  • the mass ratio of vinylidene fluoride to styrene is 1:1.
  • the copolymer prepared by Monomer A and Monomer B has both low electrolyte absorption capacity and high thermal expansion performance, and is effective in improving lithium-ion batteries. While ensuring safety performance, it can ensure that the rate performance of the battery is not affected.
  • the content of copolymer in coating, the kind of conductive agent and the thickness of coating are shown in table 2 to coating and the performance influence of the lithium-ion battery that comprises coating.
  • composition, molecular weight, and thermal expansion coefficients at temperatures of 100° C. and 130° C. of the copolymers in Examples 22 to 35 are the same as those in Example 3.
  • Example 31 to Example 35 it can be seen that when the thickness of the coating is too low, the PTC effect of the coating is weakened, and the safety performance of the lithium ion battery is reduced.
  • the thickness of the coating is too high, the internal resistance of the lithium-ion battery is too high, and the rate performance is deteriorated.
  • the coating is too thick, the energy density of the lithium-ion battery will be reduced, which is not conducive to the improvement of its kinetic performance.

Abstract

The present application relates to an electrochemical device and an electronic device comprising the electrochemical device. The electrochemical device of the present application comprises an electrode sheet. The electrode sheet comprises a current collector, an active material layer arranged on at least one side of the current collector, and a coating arranged between the current collector and the active material layer. The coating comprises a copolymer, and the coefficient of thermal expansion of the copolymer is less than 1% at the temperature of 100°C and greater than 15% at the temperature of 130°C. According to the present application, by adjusting the structure and composition of the copolymer in a PTC coating, the electrochemical device has both high safety performance and high rate performance.

Description

电化学装置和电子装置Electrochemical devices and electronic devices 技术领域technical field
本申请涉及储能技术领域,尤其涉及一种电化学装置和电子装置。The present application relates to the technical field of energy storage, and in particular to an electrochemical device and an electronic device.
背景技术Background technique
锂离子电池具有能量密度大、功率高、循环寿命长等优点,被广泛应用于电动汽车以及消费类电子产品中。但锂离子电池的安全问题却在一定程度上限制了其应用。除了正常的充放电以外,锂离子电池中存在众多潜在的放热副反应,例如电极材料表面SEI膜热分解放热、充电状态下正极热分解放热、电解液分解放热等。在电池正常使用条件下,上述放热副反应几乎不会发生。但当电池由于内外部短路或过充等滥用条件导致温度过高时,上述放热副反应就有可能被引发,在短时间内放出大量的热,导致电池内部温度的急剧升高,并进一步加速副反应的发生,从而使电池进入热失控状态,引发电池燃烧、爆炸等安全事故。目前现有技术中多采用添加外电路保护、对隔离膜进行结构或材料改性、采用PTC(正温度系数,Positive Temperature Coefficient)混合电极或PTC包裹电极以及在电极中添加PTC底涂层等技术手段来改善电池的安全性能。但这些技术手段中,有些会在改善电池安全性能的同时劣化电池的动力学性能,有些则对电池的安全性能的改善效果不够理想。Lithium-ion batteries have the advantages of high energy density, high power, and long cycle life, and are widely used in electric vehicles and consumer electronics. However, the safety issues of lithium-ion batteries limit its application to a certain extent. In addition to normal charge and discharge, there are many potential exothermic side reactions in lithium-ion batteries, such as thermal decomposition of SEI film on the surface of electrode materials, thermal decomposition of positive electrodes in charging state, and electrolyte decomposition. Under normal battery usage conditions, the above-mentioned exothermic side reactions hardly occur. However, when the temperature of the battery is too high due to abuse conditions such as internal and external short circuits or overcharging, the above-mentioned exothermic side reactions may be triggered, and a large amount of heat will be released in a short period of time, resulting in a sharp rise in the internal temperature of the battery, and further Accelerate the occurrence of side reactions, so that the battery enters a state of thermal runaway, causing safety accidents such as battery combustion and explosion. At present, in the existing technology, technologies such as adding external circuit protection, modifying the structure or material of the isolation film, using PTC (Positive Temperature Coefficient) hybrid electrodes or PTC wrapped electrodes, and adding PTC primers to the electrodes are often used. means to improve battery safety performance. However, some of these technical means will degrade the dynamic performance of the battery while improving the safety performance of the battery, and some of the improvement effects on the safety performance of the battery are not ideal.
发明内容Contents of the invention
鉴于现有技术中存在的问题,本申请提供一种电化学装置及包括该电化学装置的电子装置。本申请的电化学装置包括具有PTC涂层的电极极片。本申请通过调整PTC涂层中共聚物的结构和组成,使得电化学装置同时具备高的安全性能和倍率性能。In view of the problems existing in the prior art, the present application provides an electrochemical device and an electronic device including the electrochemical device. The electrochemical device of the present application includes an electrode pole piece with a PTC coating. In this application, by adjusting the structure and composition of the copolymer in the PTC coating, the electrochemical device has high safety performance and rate performance at the same time.
在第一方面,本申请提供了一种电化学装置,其包括电极极片,该电极极片包括集流体、设置于集流体至少一侧的活性物质层和设置于集流体和活性物质层之间的涂层,其中涂层包括共聚物,共聚物在100℃温度下热膨胀率 小于1%,在130℃温度下热膨胀率大于15%。本申请中,共聚物的热膨胀率表示动态热机械分析(DMA)测试中,将共聚物胶膜浸泡在25℃的电解液溶剂中24h后,共聚物胶膜在程序升温过程中的长度变化率,其中100℃温度下热膨胀率=(100℃温度下共聚物胶膜的长度-室温下共聚物胶膜的长度)/室温下共聚物胶膜的长度×100%,130℃温度下热膨胀率=(130℃温度下共聚物胶膜的长度-室温下共聚物胶膜的长度)/室温下共聚物胶膜的长度×100%。本申请中,采用DMA850动态力学分析仪进行DMA测试,选择拉伸模式,拉伸力为5g,升温速率为3℃/min。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。In a first aspect, the present application provides an electrochemical device, which includes an electrode sheet, the electrode sheet includes a current collector, an active material layer disposed on at least one side of the current collector, and an active material layer disposed between the current collector and the active material layer. The interlayer coating, wherein the coating comprises a copolymer having a thermal expansion rate of less than 1% at a temperature of 100°C and a thermal expansion rate of greater than 15% at a temperature of 130°C. In this application, the coefficient of thermal expansion of the copolymer means the rate of change of the length of the copolymer film in the process of temperature programming after soaking the copolymer film in the electrolyte solvent at 25°C for 24 hours in the dynamic thermomechanical analysis (DMA) test , thermal expansion rate=(length of copolymer film at 100 ℃ temperature-length of copolymer film at room temperature)/length of copolymer film at room temperature×100% at 100 ℃ of temperature, thermal expansion rate at 130 ℃ of temperature= (The length of the copolymer film at a temperature of 130°C-the length of the copolymer film at room temperature)/the length of the copolymer film at room temperature×100%. In this application, a DMA850 dynamic mechanical analyzer is used for the DMA test, the tensile mode is selected, the tensile force is 5g, and the heating rate is 3°C/min. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1.
电化学装置发生热滥用时,涂层中共聚物的热膨胀会破坏涂层的导电网络,触发其PTC效应,进而提升电化学装置的安全性能。因此,高温下共聚物具有高的热膨胀能力能够有效改善电化学装置的热安全性能。但由于在制备过程(例如化成工序)中,电化学装置同样会处于较高(例如40℃至70℃)的温度下,因此,为了保证正常的制备工序,需要共聚物在此过程中具有低的热膨胀能力。本申请涂层中共聚物在100℃温度下热膨胀率小于1%,在130℃温度下热膨胀率大于15%时,能够保证涂层具有优异的PTC效应并且以及电解液环境中稳定的电阻,进而使得电化学装置同时具备高的安全性能和倍率性能。若共聚物在130℃温度下热膨胀率小于15%,则涂层的PTC效应有限,对电化学装置的热安全性能改善有限。若共聚物在100℃温度下热膨胀率大于1%,则涂层在100℃附近可能触发PTC效应,电化学装置在化成时有触发PTC效应的风险,会限制电化学装置的应用并影响正常使用体验。When the electrochemical device is thermally abused, the thermal expansion of the copolymer in the coating will destroy the conductive network of the coating and trigger its PTC effect, thereby improving the safety performance of the electrochemical device. Therefore, the high thermal expansion ability of the copolymer at high temperature can effectively improve the thermal safety performance of electrochemical devices. However, since the electrochemical device will also be at a relatively high temperature (such as 40°C to 70°C) during the preparation process (such as the chemical conversion process), therefore, in order to ensure the normal preparation process, it is necessary for the copolymer to have a low temperature during the process. thermal expansion capacity. The thermal expansion rate of the copolymer in the coating of the present application is less than 1% at a temperature of 100°C, and when the thermal expansion rate is greater than 15% at a temperature of 130°C, it can ensure that the coating has excellent PTC effect and stable resistance in the electrolyte environment, and then The electrochemical device has high safety performance and rate performance at the same time. If the thermal expansion rate of the copolymer is less than 15% at a temperature of 130° C., the PTC effect of the coating is limited, and the improvement of the thermal safety performance of the electrochemical device is limited. If the thermal expansion rate of the copolymer is greater than 1% at 100°C, the coating may trigger the PTC effect near 100°C, and the electrochemical device may trigger the PTC effect during formation, which will limit the application of the electrochemical device and affect normal use. experience.
根据本申请的一些实施方式,共聚物的重均分子量为20万至150万。共聚物的分子量过低时,大分子缠结弱,共聚物的分子链极易运动,使得共聚物在温度低于100℃时热膨胀率很高,容易在电化学装置的制备过程(例如化成工序)中触发涂层的PTC效应,影响电化学装置的制备工序。共聚物的分子量过高时,共聚物的分子链较难运动,在高温下的热膨胀性能降低,进而影响涂层的PTC效应。According to some embodiments of the present application, the weight average molecular weight of the copolymer is 200,000 to 1.5 million. When the molecular weight of the copolymer is too low, the entanglement of the macromolecules is weak, and the molecular chain of the copolymer is very easy to move, so that the thermal expansion rate of the copolymer is very high when the temperature is lower than 100 ° C, and it is easy to be used in the preparation process of the electrochemical device (such as the formation process). ) triggers the PTC effect of the coating, which affects the preparation process of the electrochemical device. When the molecular weight of the copolymer is too high, the molecular chain of the copolymer is difficult to move, and the thermal expansion performance at high temperature is reduced, thereby affecting the PTC effect of the coating.
根据本申请的一些实施方式,共聚物包括衍生自单体A的第一结构单元和衍生自单体B的第二结构单元,单体A包括丙烯酸、丙烯腈、丙烯酰胺或醋酸乙烯酯中的至少一种,单体B包括偏氟乙烯、甲基丙烯酸甲酯或苯乙烯 中的至少一种。相比于共聚物,电解液溶剂属于小分子,若要进入共聚的分子链之间,电解液溶剂需要破坏共聚物分子链之间的作用力,使分子链之间的作用减弱,进而产生可以将其容纳在内的通道。而本申请共聚物的第一结构单元中存在羧基、腈基、酰胺基等强极性基团,这些强极性基团使得共聚物的分子链之间、分子链内部之间的相互作用力较强,电解液溶剂难以将其破坏,进而难以进入大分子链之间,使得共聚物在电解液溶剂中的溶胀性低。共聚物的低溶胀性有利于维持涂层中导电网络的完整,降低电化学装置的内阻,进而提升电化学装置的倍率性能。单体B共聚得到的共聚物的熔点在120℃至170℃之间,与电化学装置的PTC响应温度接近,同时其分子链运动能力强,分子间作用力弱,高温热膨胀性能优异。共聚物中含有衍生自单体B的第二结构单元能够在电化学装置达到PTC响应温度时,及时迅速地触发PTC效应,使电阻增加、切断电子通路,从而避免热失控,进而提高电化学装置的安全性能。本申请一方面在共聚物中引入具有羧基、腈基、酰胺基等强极性基团的第一结构单元,使得共聚物在电解液溶剂中的低的溶胀性,另一方面引入衍生自偏氟乙烯、甲基丙烯酸甲酯或苯乙烯的第二结构单元,使得共聚物在高温下具有高的膨胀率。低溶胀性能够避免因共聚物吸液导致的涂层导电网络的破坏,使得电化学装置中导电网络可维持稳定,避免电化学装置的倍率性能受到影响。高热膨胀率使得涂层具有优异的PTC效应,能够有效提升电化学装置的安全性能,因此,本申请的电化学装置兼具高的安全性能和倍率性能。According to some embodiments of the present application, the copolymer includes a first structural unit derived from a monomer A and a second structural unit derived from a monomer B, and the monomer A includes acrylic acid, acrylonitrile, acrylamide or vinyl acetate. At least one, monomer B includes at least one of vinylidene fluoride, methyl methacrylate or styrene. Compared with the copolymer, the electrolyte solvent is a small molecule. If it wants to enter between the molecular chains of the copolymer, the electrolyte solvent needs to destroy the force between the molecular chains of the copolymer, so that the interaction between the molecular chains is weakened. The channel that houses it. However, there are strong polar groups such as carboxyl, nitrile, and amide groups in the first structural unit of the copolymer of the present application. These strong polar groups make the interaction between the molecular chains of the copolymer and the interior of the molecular chains Stronger, the electrolyte solvent is difficult to destroy it, and it is difficult to enter between the macromolecular chains, so that the swelling of the copolymer in the electrolyte solvent is low. The low swelling of the copolymer is beneficial to maintain the integrity of the conductive network in the coating, reduce the internal resistance of the electrochemical device, and then improve the rate performance of the electrochemical device. The melting point of the copolymer obtained by copolymerization of monomer B is between 120°C and 170°C, which is close to the PTC response temperature of the electrochemical device. At the same time, it has strong molecular chain movement ability, weak intermolecular force, and excellent high-temperature thermal expansion performance. The copolymer containing the second structural unit derived from monomer B can trigger the PTC effect in time and quickly when the electrochemical device reaches the PTC response temperature, increase the resistance and cut off the electronic path, thereby avoiding thermal runaway and improving the performance of the electrochemical device. safety performance. On the one hand, the present application introduces the first structural unit with strong polar groups such as carboxyl, nitrile, and amide groups into the copolymer, so that the copolymer has low swelling property in the electrolyte solvent; The second structural unit of vinyl fluoride, methyl methacrylate or styrene makes the copolymer have a high expansion rate at high temperature. The low swelling property can avoid the destruction of the conductive network of the coating caused by the copolymer absorbing liquid, so that the conductive network in the electrochemical device can be maintained stable, and the rate performance of the electrochemical device can be avoided from being affected. The high thermal expansion rate makes the coating have an excellent PTC effect, which can effectively improve the safety performance of the electrochemical device. Therefore, the electrochemical device of the present application has both high safety performance and rate performance.
根据本申请的一些实施方式,基于共聚物的总质量,第一结构单元的质量含量为20%至80%。根据本申请的一些实施方式,基于共聚物的总质量,第二结构单元的质量含量为20%至80%。随着第一结构单元的质量含量增加,共聚物吸收电解液的能力降低,共聚物在电解液中的溶胀性降低,同时导电网络在电解液中的维持性好,电化学装置的内阻基本不受影响,进而使得电化学装置具有较好的倍率性能。但是第一结构单元的质量含量过高时,第二结构单元的质量含量会相应降低,涂层的PTC效应有所减弱,电化学装置的安全性能会相应地降低。According to some embodiments of the present application, based on the total mass of the copolymer, the mass content of the first structural unit is 20% to 80%. According to some embodiments of the present application, based on the total mass of the copolymer, the mass content of the second structural unit is 20% to 80%. As the mass content of the first structural unit increases, the ability of the copolymer to absorb the electrolyte decreases, and the swelling property of the copolymer in the electrolyte decreases. At the same time, the maintenance of the conductive network in the electrolyte is good, and the internal resistance of the electrochemical device is basically Unaffected, thus making the electrochemical device have better rate performance. However, when the mass content of the first structural unit is too high, the mass content of the second structural unit will decrease accordingly, the PTC effect of the coating will be weakened, and the safety performance of the electrochemical device will be correspondingly reduced.
根据本申请的一些实施方式,涂层还包括导电剂。在一些实施方式中,基于涂层的总质量,共聚物的质量含量为60%至98%。在一些实施方式中,基于涂层的总质量,导电剂的质量含量为2%至40%。随着共聚物的质量含量 增加,涂层的PTC效应增强,有利于提升电化学装置的安全性能。但是共聚物的质量含量过高时,会导致导电剂的质量含量过低,造成涂层的导电性变差,使电化学装置的内阻增加。According to some embodiments of the present application, the coating further includes a conductive agent. In some embodiments, based on the total mass of the coating, the mass content of the copolymer is 60% to 98%. In some embodiments, based on the total mass of the coating, the mass content of the conductive agent is 2% to 40%. As the mass content of the copolymer increases, the PTC effect of the coating is enhanced, which is beneficial to improving the safety performance of the electrochemical device. However, when the mass content of the copolymer is too high, the mass content of the conductive agent will be too low, resulting in poor conductivity of the coating and increased internal resistance of the electrochemical device.
根据本申请的一些实施方式,导电剂包括导电炭黑、乙炔黑、石墨、石墨烯、碳纳米管、碳纤维、铝粉、镍粉和金粉中的至少一种。According to some embodiments of the present application, the conductive agent includes at least one of conductive carbon black, acetylene black, graphite, graphene, carbon nanotubes, carbon fibers, aluminum powder, nickel powder and gold powder.
根据本申请的一些实施方式,涂层满足如下(a)至(e)特征中的至少一者:(a)涂层的溶胀率小于10%;(b)涂层的溶出率小于3%;(c)涂层的熔点为100℃至130℃;(d)涂层的常温电阻为0.05Ω至0.4Ω;(e)涂层在130℃温度下电阻为15Ω至40Ω。According to some embodiments of the present application, the coating satisfies at least one of the following features (a) to (e): (a) the swelling rate of the coating is less than 10%; (b) the dissolution rate of the coating is less than 3%; (c) the melting point of the coating is 100°C to 130°C; (d) the normal temperature resistance of the coating is 0.05Ω to 0.4Ω; (e) the resistance of the coating is 15Ω to 40Ω at a temperature of 130°C.
根据本申请的一些实施方式,涂层的溶胀率小于10%。根据本申请的一些实施方式,涂层的溶出率小于3%。本申请中,涂层的溶胀率表示涂层在电解液溶剂中进行浸泡前后的重量变化率,计算式可以为溶胀率=(浸泡后重量-浸泡前重量)/浸泡前重量×100%。涂层的溶出率表示涂层在电解液溶剂中进行浸泡并烘干后的重量变化率,计算式可以为溶出率=(浸泡前重量-浸泡完烘干后重量)/浸泡前重量×100%。其中,浸泡的温度是60℃,浸泡的时间是6天,烘干的时间是2天,烘干的温度是90℃。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。涂层的溶胀率超过10%时,涂层会由于吸收过多的电解液而使得其导电网络遭到破坏,导致其电阻增加,进而影响电化学装置的倍率性能。涂层的溶出率超过3%时,涂层中共聚物的低分子量部分容易溶解至电解液中,使得电化学装置循环过程中的副反应增多,进而影响其性能。According to some embodiments of the present application, the swelling rate of the coating is less than 10%. According to some embodiments of the present application, the dissolution rate of the coating is less than 3%. In the present application, the swelling rate of the coating means the weight change rate of the coating before and after immersion in the electrolyte solvent, and the calculation formula can be swelling rate=(weight after immersion-weight before immersion)/weight before immersion×100%. The dissolution rate of the coating indicates the weight change rate of the coating after soaking in the electrolyte solvent and drying, and the calculation formula can be dissolution rate=(weight before soaking-weight after soaking and drying)/weight before soaking×100% . Wherein, the soaking temperature is 60°C, the soaking time is 6 days, the drying time is 2 days, and the drying temperature is 90°C. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1. When the swelling rate of the coating exceeds 10%, the coating will destroy its conductive network due to the absorption of too much electrolyte, resulting in an increase in its resistance, thereby affecting the rate performance of the electrochemical device. When the dissolution rate of the coating exceeds 3%, the low molecular weight part of the copolymer in the coating is easily dissolved into the electrolyte, which increases the side reactions during the cycle of the electrochemical device, thereby affecting its performance.
根据本申请的一些实施方式,涂层的熔点为100℃至130℃。本申请中,采用差示扫描量热仪(DSC)测试涂层的熔点,测试过程中,涂层完全浸没在电解液溶剂中。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。涂层的熔点过低时,涂层的PTC效应容易在电化学装置的制备过程(例如化成工序)中被触发,会严重限制电化学装置的应用并影响正常使用体验。涂层的熔点过高时,涂层的PTC效应响应缓慢,无法有效控制电化学装置的热失控。According to some embodiments of the present application, the coating has a melting point of 100°C to 130°C. In this application, a differential scanning calorimeter (DSC) is used to test the melting point of the coating. During the test, the coating is completely immersed in the electrolyte solvent. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1. When the melting point of the coating is too low, the PTC effect of the coating is easily triggered during the preparation process of the electrochemical device (such as the formation process), which will seriously limit the application of the electrochemical device and affect the normal use experience. When the melting point of the coating is too high, the PTC effect of the coating responds slowly, which cannot effectively control the thermal runaway of the electrochemical device.
根据本申请的一些实施方式,涂层在25℃温度下电阻为0.05Ω至0.4Ω。 本申请中,涂层在25℃温度下电阻表示涂层在25℃电解液溶剂中浸泡24h后的电阻。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。根据本申请的一些实施方式,涂层在25℃温度下电阻在0.05Ω至0.4Ω范围内时,电化学装置在常温下内阻不受影响,进而不会影响其倍率性能。当涂层在25℃温度下电阻大于0.4Ω时,涂层中的电子通路会受到影响,电化学装置的内阻增大,进而影响电化学装置的倍率性能。当涂层在25℃温度下电阻小于0.05Ω时,涂层中导电剂的质量含量增大,共聚物的质量含量会相应降低,使得涂层的PTC效应减弱,电化学装置的热安全性能提升有限。According to some embodiments of the present application, the resistance of the coating is 0.05Ω to 0.4Ω at a temperature of 25°C. In this application, the resistance of the coating at a temperature of 25° C. means the resistance of the coating after soaking in the electrolyte solvent at 25° C. for 24 hours. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1. According to some embodiments of the present application, when the resistance of the coating is in the range of 0.05Ω to 0.4Ω at 25° C., the internal resistance of the electrochemical device at room temperature will not be affected, and thus its rate performance will not be affected. When the resistance of the coating is greater than 0.4Ω at a temperature of 25°C, the electronic pathways in the coating will be affected, and the internal resistance of the electrochemical device will increase, thereby affecting the rate performance of the electrochemical device. When the resistance of the coating is less than 0.05Ω at 25°C, the mass content of the conductive agent in the coating increases, and the mass content of the copolymer decreases accordingly, which weakens the PTC effect of the coating and improves the thermal safety performance of the electrochemical device. limited.
根据本申请的一些实施方式,涂层在130℃温度下电阻为15Ω至40Ω。本申请中,涂层在130℃温度下电阻表示涂层在130℃的电解液溶剂中浸泡30min后的电阻。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。根据本申请的一些实施方式,涂层在130℃温度下电阻在15Ω至40Ω范围内时,电化学装置在热滥用情况下具有优异的热安全性能。若涂层在130℃温度下电阻小于15Ω,则表明涂层的PTC效应有限,不利于电化学装置热安全性能的改善。若涂层在130℃温度下电阻大于40Ω,则涂层在常温情况下的电阻也会相应的增高,不利于电化学装置的倍率性能。According to some embodiments of the present application, the resistance of the coating is 15Ω to 40Ω at a temperature of 130°C. In this application, the resistance of the coating at a temperature of 130° C. means the resistance of the coating after soaking in an electrolyte solution at 130° C. for 30 minutes. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1. According to some embodiments of the present application, when the resistance of the coating is in the range of 15Ω to 40Ω at a temperature of 130° C., the electrochemical device has excellent thermal safety performance under thermal abuse. If the resistance of the coating is less than 15Ω at a temperature of 130 °C, it indicates that the PTC effect of the coating is limited, which is not conducive to the improvement of the thermal safety performance of the electrochemical device. If the resistance of the coating is greater than 40Ω at a temperature of 130° C., the resistance of the coating at room temperature will increase accordingly, which is not conducive to the rate performance of the electrochemical device.
根据本申请的一些实施方式,涂层的厚度为1μm至12μm。本申请中涂层的厚度为极片中涂层的总厚度,即集流体两侧的涂层的厚度之和。涂层的厚度过低时,涂层的PTC效应减弱,电化学装置的安全性能降低。涂层的厚度过高时,会降低电化学装置的能量密度,不利于电化学装置动力学性能的改善。According to some embodiments of the present application, the thickness of the coating is 1 μm to 12 μm. The thickness of the coating in this application is the total thickness of the coating in the pole piece, that is, the sum of the thicknesses of the coatings on both sides of the current collector. When the thickness of the coating is too low, the PTC effect of the coating is weakened, and the safety performance of the electrochemical device is reduced. When the thickness of the coating is too high, the energy density of the electrochemical device will be reduced, which is not conducive to the improvement of the kinetic performance of the electrochemical device.
根据本申请的一些实施方式,该电极极片为正极极片。According to some embodiments of the present application, the electrode sheet is a positive electrode sheet.
在第二方面,本申请提供一种电子装置,其包括第一方面的电化学装置。In a second aspect, the present application provides an electronic device, which includes the electrochemical device of the first aspect.
本申请提供了一种电化学装置及包括该电化学装置的电子装置,本申请的电化学装置包括具有PTC涂层的电极极片。本申请通过调整PTC涂层中共 聚物的结构和组成,使共聚物同时具有低的电解液吸收能力与高的热膨胀性能,进而使得电化学装置兼具高的安全性能和倍率性能。The present application provides an electrochemical device and an electronic device including the electrochemical device. The electrochemical device of the present application includes an electrode sheet with a PTC coating. In this application, by adjusting the structure and composition of the copolymer in the PTC coating, the copolymer has both low electrolyte absorption capacity and high thermal expansion performance, so that the electrochemical device has high safety performance and rate performance.
附图说明Description of drawings
图1为根据本申请的一个实施方式的电化学装置的电极极片的示意图,其中1为活性物质层、2为涂层、3为集流体。Fig. 1 is a schematic diagram of an electrode sheet of an electrochemical device according to an embodiment of the present application, wherein 1 is an active material layer, 2 is a coating, and 3 is a current collector.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。在此所描述的有关实施例为说明性质的且用于提供对本申请的基本理解。本申请的实施例不应该被解释为对本申请的限制。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of them. example. The related examples described herein are illustrative in nature and are used to provide a basic understanding of the application. The examples of the present application should not be construed as limiting the present application.
为了简明,本文仅具体地公开了一些数值范围。然而,任意下限可以与任何上限组合形成未明确记载的范围;以及任意下限可以与其它下限组合形成未明确记载的范围,同样任意上限可以与任意其它上限组合形成未明确记载的范围。此外,每个单独公开的点或单个数值自身可以作为下限或上限与任意其它点或单个数值组合或与其它下限或上限组合形成未明确记载的范围。For the sake of brevity, only certain numerical ranges are specifically disclosed herein. However, any lower limit can be combined with any upper limit to form an unexpressed range; and any lower limit can be combined with any other lower limit to form an unexpressed range, just as any upper limit can be combined with any other upper limit to form an unexpressed range. Furthermore, each individually disclosed point or individual value may serve as a lower or upper limit by itself in combination with any other point or individual value or with other lower or upper limits to form an unexpressly recited range.
在本文的描述中,除非另有说明,“以上”、“以下”包含本数。In the description herein, unless otherwise specified, "above" and "below" include the number.
除非另有说明,本申请中使用的术语具有本领域技术人员通常所理解的公知含义。除非另有说明,本申请中提到的各参数的数值可以用本领域常用的各种测量方法进行测量(例如,可以按照在本申请的实施例中给出的方法进行测试)。Unless otherwise stated, the terms used in the present application have the known meanings generally understood by those skilled in the art. Unless otherwise stated, the values of the parameters mentioned in the present application can be measured by various measurement methods commonly used in the art (for example, can be tested according to the methods given in the examples of the present application).
术语“中的至少一者”、“中的至少一个”、“中的至少一种”或其他相似术语所连接的项目的列表可意味着所列项目的任何组合。例如,如果列出项目A及B,那么短语“A及B中的至少一者”意味着仅A;仅B;或A及B。在另一实例中,如果列出项目A、B及C,那么短语“A、B及C中的至少一者”意味着仅A;或仅B;仅C;A及B(排除C);A及C(排除B);B及C(排除A);或A、B及C的全部。项目A可包含单个组分或多个组分。项目B可包含单个组分或多个组分。项目C可包含单个组分或多个组分。A list of items to which the terms "at least one of", "at least one of", "at least one of" or other similar terms are concatenated can mean any combination of the listed items. For example, if the items A and B are listed, the phrase "at least one of A and B" means only A; only B; or A and B. In another example, if the items A, B, and C are listed, the phrase "at least one of A, B, and C" means only A; or only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or all of A, B, and C. Item A may comprise a single component or multiple components. Item B may comprise a single component or multiple components. Item C may comprise a single component or multiple components.
一、电化学装置1. Electrochemical device
在第一方面,本申请提供了一种电化学装置,其包括电极极片,该电极极片包括集流体、设置于集流体至少一侧的活性物质层和设置于集流体和活性物质层之间的涂层,其中涂层包括共聚物,共聚物在100℃温度下热膨胀率小于1%,在130℃温度下热膨胀率大于15%。In a first aspect, the present application provides an electrochemical device, which includes an electrode sheet, the electrode sheet includes a current collector, an active material layer disposed on at least one side of the current collector, and an active material layer disposed between the current collector and the active material layer. The interlayer coating, wherein the coating comprises a copolymer having a thermal expansion rate of less than 1% at a temperature of 100°C and a thermal expansion rate of greater than 15% at a temperature of 130°C.
根据本申请的一些实施方式,共聚物在100℃温度下热膨胀率为0.05%、0.1%、0.15%、0.2%、0.25%、0.3%、0.35%、0.4%、0.45%、0.5%、0.55%、0.6%、0.65%、0.7%、0.75%、0.8%、0.85%、0.9%、0.95%或这些值中任意两者组成的范围。在一些实施方式中,共聚物在100℃温度下热膨胀率为0.1%至0.8%。根据本申请的一些实施方式,共聚物在130℃温度下热膨胀率为16%、18%、20%、22%、25%、27%、29%、30%、32%、35%、38%、40%或这些值中任意两者组成的范围。在一些实施方式中,共聚物在130℃温度下热膨胀率为15.5%至36%。According to some embodiments of the present application, the coefficient of thermal expansion of the copolymer at a temperature of 100°C is 0.05%, 0.1%, 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.45%, 0.5%, 0.55% , 0.6%, 0.65%, 0.7%, 0.75%, 0.8%, 0.85%, 0.9%, 0.95%, or a range consisting of any two of these values. In some embodiments, the copolymer has a thermal expansion rate of 0.1% to 0.8% at a temperature of 100°C. According to some embodiments of the present application, the thermal expansion rate of the copolymer at a temperature of 130° C. is 16%, 18%, 20%, 22%, 25%, 27%, 29%, 30%, 32%, 35%, 38%. , 40%, or a range consisting of any two of these values. In some embodiments, the copolymer has a thermal expansion rate of 15.5% to 36% at a temperature of 130°C.
电化学装置发生热滥用时,涂层中共聚物的热膨胀会破坏涂层的导电网络,触发其PTC效应,进而提升电化学装置的安全性能。因此,高温下共聚物具有高的热膨胀能力能够有效改善电化学装置的热安全性能。但由于在制备过程(例如化成工序)中,电化学装置同样会处于较高(例如40℃至70℃)的温度下,因此,为了保证正常的制备工序,需要共聚物在此过程中具有低的热膨胀能力。本申请涂层中共聚物在100℃温度下热膨胀率小于1%,在130℃温度下热膨胀率大于15%时,能够保证涂层具有优异的PTC效应以及电解液环境中稳定的电阻,进而使得电化学装置同时具备高的安全性能和倍率性能。若共聚物在130℃温度下热膨胀率小于15%,则涂层的PTC效应有限,对电化学装置的热安全性能改善有限。若共聚物在100℃温度下热膨胀率大于1%,则涂层在100℃附近可能触发PTC效应,电化学装置在化成时有触发PTC效应的风险,会限制电化学装置的应用并影响正常使用体验。When the electrochemical device is thermally abused, the thermal expansion of the copolymer in the coating will destroy the conductive network of the coating and trigger its PTC effect, thereby improving the safety performance of the electrochemical device. Therefore, the high thermal expansion ability of the copolymer at high temperature can effectively improve the thermal safety performance of electrochemical devices. However, since the electrochemical device will also be at a relatively high temperature (such as 40°C to 70°C) during the preparation process (such as the chemical conversion process), therefore, in order to ensure the normal preparation process, it is necessary for the copolymer to have a low temperature during the process. thermal expansion capacity. The thermal expansion rate of the copolymer in the coating of the present application is less than 1% at a temperature of 100°C, and when the thermal expansion rate is greater than 15% at a temperature of 130°C, it can ensure that the coating has excellent PTC effect and stable resistance in the electrolyte environment, thereby making Electrochemical devices have both high safety performance and rate performance. If the thermal expansion rate of the copolymer is less than 15% at a temperature of 130° C., the PTC effect of the coating is limited, and the improvement of the thermal safety performance of the electrochemical device is limited. If the thermal expansion rate of the copolymer is greater than 1% at 100°C, the coating may trigger the PTC effect near 100°C, and the electrochemical device may trigger the PTC effect during formation, which will limit the application of the electrochemical device and affect normal use. experience.
本申请中,共聚物的热膨胀率表示动态热机械分析(DMA)测试中,共聚物胶膜浸泡在25℃的电解液溶剂中24h后,共聚物胶膜在升序升温过程中的长度变化率,其中100℃温度下热膨胀率=(100℃温度下共聚物胶膜的长度-室温下共聚物胶膜的长度)/室温下共聚物胶膜的长度×100%,130℃温度下热膨胀率=(130℃温度下共聚物胶膜的长度-室温下共聚物胶膜的长度)/室温下共聚物胶膜的长度×100%。本申请中,采用DMA850动态力学分析仪进行 DMA测试,选择拉伸模式,拉伸力为5g,升温速率为3℃/min。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。In the present application, the coefficient of thermal expansion of the copolymer represents the rate of change of the length of the copolymer film during the ascending temperature rise process after the copolymer film is soaked in the electrolyte solvent at 25°C for 24 hours in the dynamic thermomechanical analysis (DMA) test, Wherein at 100 DEG C of temperature thermal expansion rate=(the length of copolymer adhesive film at 100 DEG C of temperature-the length of copolymer adhesive film at room temperature)/the length of copolymer adhesive film at room temperature×100%, at 130 DEG C of temperature thermal expansion rate=( The length of the copolymer film at 130°C - the length of the copolymer film at room temperature)/the length of the copolymer film at room temperature × 100%. In this application, a DMA850 dynamic mechanical analyzer is used for the DMA test, the tensile mode is selected, the tensile force is 5g, and the heating rate is 3°C/min. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1.
根据本申请的一些实施方式,共聚物的重均分子量为20万至150万。在一些实施方式中,共聚物的重均分子量为30万、45万、50万、60万、70万、80万、90万、100万、110万、115万、125万、130万、140万或这些值中任意两者组成的范围。在一些实施方式中,共聚物的重均分子量为40万至120万。共聚物的分子量过低时,大分子缠结弱,共聚物的分子链极易运动,使得共聚物在温度低于100℃时热膨胀率很高,容易在电化学装置的制备过程(例如化成工序)中触发涂层的PTC效应,影响电化学装置的制备工序。共聚物的分子量过高时,共聚物的分子链段运动较难,在高温下的热膨胀性能降低,进而影响涂层的PTC效应。According to some embodiments of the present application, the weight average molecular weight of the copolymer is 200,000 to 1.5 million. In some embodiments, the weight average molecular weight of the copolymer is 300,000, 450,000, 500,000, 600,000, 700,000, 800,000, 900,000, 1 million, 1.1 million, 1.15 million, 1.25 million, 1.3 million, 140 Ten thousand or a range of any two of these values. In some embodiments, the copolymer has a weight average molecular weight of 400,000 to 1.2 million. When the molecular weight of the copolymer is too low, the entanglement of the macromolecules is weak, and the molecular chain of the copolymer is very easy to move, so that the thermal expansion rate of the copolymer is very high when the temperature is lower than 100 ° C, and it is easy to be used in the preparation process of the electrochemical device (such as the formation process). ) triggers the PTC effect of the coating, which affects the preparation process of the electrochemical device. When the molecular weight of the copolymer is too high, the movement of the molecular segments of the copolymer is difficult, and the thermal expansion performance at high temperature is reduced, thereby affecting the PTC effect of the coating.
根据本申请的一些实施方式,共聚物包括衍生自单体A的第一结构单元和衍生自单体B的第二结构单元,单体A包括丙烯酸、丙烯腈、丙烯酰胺或醋酸乙烯酯中的至少一种,单体B包括偏氟乙烯、甲基丙烯酸甲酯或苯乙烯中的至少一种。相比于共聚物,电解液溶剂属于小分子,若要进入共聚的分子链之间,电解液溶剂需要破坏共聚物分子链之间的作用力,使分子链之间的作用减弱,进而产生可以将其容纳在内的通道。而本申请共聚物的第一结构单元中存在羧基、腈基、酰胺基等强极性基团,这些强极性基团使得共聚物的分子链之间、分子链内部之间的相互作用力较强,电解液溶剂难以将其破坏,进而难以进入大分子链之间,使得共聚物在电解液溶剂中的溶胀性低。共聚物的低溶胀性有利于维持涂层中导电网络的完整,降低电化学装置的内阻,进而提升电化学装置的倍率性能。单体B共聚得到的共聚物的熔点在120℃至170℃之间,与电化学装置的PTC响应温度接近,同时其分子链运动能力强,分子间作用力弱,高温热膨胀性能优异。共聚物中含有衍生自单体B的第二结构单元能够在电化学装置达到PTC响应温度时,及时迅速地触发PTC效应,使电阻增加,切断电子通路,从而改善热失控,进而提高电化学装置的安全性能。本申请一方面在共聚物中引入具有羧基、腈基、酰胺基等强极性基团的第一结构单元,使得共聚物在电解液溶剂中的具有低的溶胀性,另一方面引入衍生自偏氟乙烯、甲基丙烯酸甲酯或苯乙烯的第二结构单元,使 得共聚物在高温下具有高的膨胀率。低溶胀性能够避免因共聚物吸液导致的涂层导电网络的破坏,使得电化学装置中导电网络可维持稳定,避免电化学装置的倍率性能受到影响。高热膨胀率使得涂层具有优异的PTC效应,能够有效提升电化学装置的安全性能,因此,本申请的电化学装置兼具高的安全性能和倍率性能。According to some embodiments of the present application, the copolymer includes a first structural unit derived from a monomer A and a second structural unit derived from a monomer B, and the monomer A includes acrylic acid, acrylonitrile, acrylamide or vinyl acetate. At least one, monomer B includes at least one of vinylidene fluoride, methyl methacrylate or styrene. Compared with the copolymer, the electrolyte solvent is a small molecule. If it wants to enter between the molecular chains of the copolymer, the electrolyte solvent needs to destroy the force between the molecular chains of the copolymer, so that the interaction between the molecular chains is weakened. The channel that houses it. However, there are strong polar groups such as carboxyl, nitrile, and amide groups in the first structural unit of the copolymer of the present application. These strong polar groups make the interaction between the molecular chains of the copolymer and the interior of the molecular chains Stronger, the electrolyte solvent is difficult to destroy it, and it is difficult to enter between the macromolecular chains, so that the swelling of the copolymer in the electrolyte solvent is low. The low swelling of the copolymer is beneficial to maintain the integrity of the conductive network in the coating, reduce the internal resistance of the electrochemical device, and then improve the rate performance of the electrochemical device. The melting point of the copolymer obtained by copolymerization of monomer B is between 120°C and 170°C, which is close to the PTC response temperature of the electrochemical device. At the same time, it has strong molecular chain movement ability, weak intermolecular force, and excellent high-temperature thermal expansion performance. The copolymer containing the second structural unit derived from monomer B can trigger the PTC effect in time and quickly when the electrochemical device reaches the PTC response temperature, increase the resistance and cut off the electronic path, thereby improving thermal runaway and improving the performance of the electrochemical device. safety performance. On the one hand, the present application introduces the first structural unit with strong polar groups such as carboxyl, nitrile, and amide groups in the copolymer, so that the copolymer has low swelling in the electrolyte solvent, and on the other hand introduces The second structural unit of vinylidene fluoride, methyl methacrylate or styrene, makes the copolymer have a high expansion rate at high temperature. The low swelling property can avoid the destruction of the conductive network of the coating caused by the copolymer absorbing liquid, so that the conductive network in the electrochemical device can be maintained stable, and the rate performance of the electrochemical device can be avoided from being affected. The high thermal expansion rate makes the coating have an excellent PTC effect, which can effectively improve the safety performance of the electrochemical device. Therefore, the electrochemical device of the present application has both high safety performance and rate performance.
根据本申请的一些实施方式,基于共聚物的总质量,第一结构单元的质量含量为20%至80%。在一些实施方式中,第一结构单元的质量含量为30%、35%、45%、50%、55%、60%、65%、70%、75%或这些值中任意两者组成的范围。在一些实施方式中,第一结构单元的质量含量为40%至60%。根据本申请的一些实施方式,基于共聚物的总质量,第二结构单元的质量含量为20%至80%。在一些实施方式中,第二结构单元的质量含量为30%、35%、45%、50%、55%、60%、65%、70%、75%或这些值中任意两者组成的范围。在一些实施方式中,第二结构单元的质量含量为40%至60%。随着第一结构单元的质量含量增加,共聚物吸收电解液的能力降低,共聚物在电解液中的溶胀降低,导电网络在电解液中的维持性好,电化学装置的内阻基本不受影响,进而使得电化学装置具有较好的倍率性能。但是第一结构单元的质量含量过高时,第二结构单元的质量含量会相应降低,共聚物的PTC效应有所减弱,电化学装置的安全性能会相应的降低。According to some embodiments of the present application, based on the total mass of the copolymer, the mass content of the first structural unit is 20% to 80%. In some embodiments, the mass content of the first structural unit is 30%, 35%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, or a range consisting of any two of these values . In some embodiments, the mass content of the first structural unit is 40% to 60%. According to some embodiments of the present application, based on the total mass of the copolymer, the mass content of the second structural unit is 20% to 80%. In some embodiments, the mass content of the second structural unit is 30%, 35%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, or a range consisting of any two of these values . In some embodiments, the mass content of the second structural unit is 40% to 60%. As the mass content of the first structural unit increases, the ability of the copolymer to absorb the electrolyte decreases, the swelling of the copolymer in the electrolyte decreases, the maintenance of the conductive network in the electrolyte is good, and the internal resistance of the electrochemical device is basically not affected. Influence, which in turn makes the electrochemical device have better rate performance. However, when the mass content of the first structural unit is too high, the mass content of the second structural unit will decrease accordingly, the PTC effect of the copolymer will be weakened, and the safety performance of the electrochemical device will be correspondingly reduced.
根据本申请的一些实施方式,涂层还包括导电剂。在一些实施方式中,基于涂层的总质量,共聚物的质量含量为60%至98%。在一些实施方式中,共聚物的质量含量为65%、70%、77%、80%、83%、85%、87%、90%、95%或这些值中任意两者组成的范围。在一些实施方式中,共聚物的质量含量为75%至90%。在一些实施方式中,基于涂层的总质量,导电剂的质量含量为2%至40%。在一些实施方式中,导电剂的质量含量为35%、30%、23%、20%、17%、15%、13%、10%、5%或这些值中任意两者组成的范围。在一些实施方式中,共聚物的质量含量为10%至25%。随着共聚物的质量含量增加,共聚物的PTC效应增强,有利于提升电化学装置的安全性能。但是共聚物的质量含量过高时,导电剂的质量含量会相应降低,涂层的导电性会变差,电化学装置的内阻增加。According to some embodiments of the present application, the coating further includes a conductive agent. In some embodiments, based on the total mass of the coating, the mass content of the copolymer is 60% to 98%. In some embodiments, the mass content of the copolymer is 65%, 70%, 77%, 80%, 83%, 85%, 87%, 90%, 95%, or a range consisting of any two of these values. In some embodiments, the mass content of the copolymer is 75% to 90%. In some embodiments, based on the total mass of the coating, the mass content of the conductive agent is 2% to 40%. In some embodiments, the mass content of the conductive agent is 35%, 30%, 23%, 20%, 17%, 15%, 13%, 10%, 5%, or a range consisting of any two of these values. In some embodiments, the mass content of the copolymer is 10% to 25%. As the mass content of the copolymer increases, the PTC effect of the copolymer is enhanced, which is beneficial to improving the safety performance of the electrochemical device. However, when the mass content of the copolymer is too high, the mass content of the conductive agent will decrease accordingly, the conductivity of the coating will deteriorate, and the internal resistance of the electrochemical device will increase.
根据本申请的一些实施方式,导电剂包括导电炭黑、乙炔黑、石墨、石墨烯、碳纳米管、碳纤维、铝粉、镍粉和金粉中的至少一种。According to some embodiments of the present application, the conductive agent includes at least one of conductive carbon black, acetylene black, graphite, graphene, carbon nanotubes, carbon fibers, aluminum powder, nickel powder and gold powder.
根据本申请的一些实施方式,涂层的溶胀率小于10%。在一些实施方式中,涂层的溶胀率为1%、2%、3%、4%、5%、6%、7%、8%、9%或这些值中任意两者组成的范围。在一些实施方式中,涂层的溶胀率为0.5%至9.5%。根据本申请的一些实施方式,涂层的溶出率小于3%。在一些实施方式中,涂层的溶出率为0.1%、0.3%、0.5%、0.7%、0.9%、1.0%、1.2%、1.5%、1.7%、2.0%、2.5%、2.7%或这些值中任意两者组成的范围。在一些实施方式中,涂层的溶出率为0.1%至2.5%。涂层的溶胀率超过10%时,涂层会由于吸收过多的电解液而使得其导电网络遭到破坏,导致其电阻增加,进而影响电化学装置的倍率性能。涂层的溶出率超过3%时,涂层中共聚物的低分子量部分容易溶解至电解液中,使得电化学装置循环过程中的副反应增多,进而影响其性能。According to some embodiments of the present application, the swelling rate of the coating is less than 10%. In some embodiments, the coating has a swelling rate of 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, or a range consisting of any two of these values. In some embodiments, the coating has a swelling rate of 0.5% to 9.5%. According to some embodiments of the present application, the dissolution rate of the coating is less than 3%. In some embodiments, the dissolution rate of the coating is 0.1%, 0.3%, 0.5%, 0.7%, 0.9%, 1.0%, 1.2%, 1.5%, 1.7%, 2.0%, 2.5%, 2.7%, or these values The range consisting of any two of them. In some embodiments, the coating has a dissolution rate of 0.1% to 2.5%. When the swelling rate of the coating exceeds 10%, the coating will destroy its conductive network due to the absorption of too much electrolyte, resulting in an increase in its resistance, thereby affecting the rate performance of the electrochemical device. When the dissolution rate of the coating exceeds 3%, the low molecular weight part of the copolymer in the coating is easily dissolved into the electrolyte, which increases the side reactions during the cycle of the electrochemical device, thereby affecting its performance.
本申请中,涂层的溶胀率表示涂层在电解液溶剂中进行浸泡前后的重量变化率,计算式可以为溶胀率=(浸泡前重量-浸泡后重量)/浸泡前重量×100%。涂层的溶出率表示涂层在电解液溶剂中进行浸泡并烘干后的重量变化率,计算式可以为溶出率=(浸泡前重量-烘干后重量)/浸泡前重量×100%。其中,浸泡的温度是60℃,浸泡的时间是6天,烘干的时间是2天,烘干的温度是90℃。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。In the present application, the swelling rate of the coating means the weight change rate of the coating before and after immersion in the electrolyte solvent, and the calculation formula can be swelling rate=(weight before immersion−weight after immersion)/weight before immersion×100%. The dissolution rate of the coating represents the weight change rate of the coating after soaking in the electrolyte solvent and drying, and the calculation formula can be dissolution rate=(weight before soaking-weight after drying)/weight before soaking×100%. Wherein, the soaking temperature is 60°C, the soaking time is 6 days, the drying time is 2 days, and the drying temperature is 90°C. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1.
根据本申请的一些实施方式,涂层的熔点为100℃至130℃。在一些实施方式中,涂层的熔点为110℃、115℃、123℃、125℃、129℃或这些值中任意两者组成的范围。在一些实施方式中,涂层的熔点为117℃至127℃。涂层的熔点过低时,涂层的PTC效应容易在电化学装置的制备过程例如化成工序中被触发,会严重限制电化学装置的应用并影响正常使用体验。涂层的熔点过高时,涂层的PTC效应响应缓慢,无法有效控制电化学装置的热失控。According to some embodiments of the present application, the coating has a melting point of 100°C to 130°C. In some embodiments, the coating has a melting point in the range of 110°C, 115°C, 123°C, 125°C, 129°C, or a combination of any two of these values. In some embodiments, the coating has a melting point of 117°C to 127°C. When the melting point of the coating is too low, the PTC effect of the coating is easily triggered in the preparation process of the electrochemical device, such as the formation process, which will seriously limit the application of the electrochemical device and affect the normal use experience. When the melting point of the coating is too high, the PTC effect of the coating responds slowly, which cannot effectively control the thermal runaway of the electrochemical device.
本申请中,采用差示扫描量热仪(DSC)测试涂层的熔点,测试过程中,涂层完全浸没在电解液溶剂中。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。In this application, a differential scanning calorimeter (DSC) is used to test the melting point of the coating. During the test, the coating is completely immersed in the electrolyte solvent. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1.
根据本申请的一些实施方式,涂层在25℃温度下电阻为0.05Ω至0.4Ω。在一些实施方式中,涂层在25℃温度下电阻为0.1Ω、0.15Ω、0.2Ω、0.25Ω、 0.3Ω、0.35Ω或这些值中任意两者组成的范围。涂层在25℃温度下电阻在0.05Ω至0.4Ω范围内时,电化学装置在常温下内阻不受影响,进而不会影响其倍率性能。当涂层在25℃温度下电阻大于0.4Ω时,涂层中的电子通路会受到影响,电化学装置的内阻增大,进而影响电化学装置的倍率性能。当涂层在25℃温度下电阻小于0.05Ω时,涂层中导电剂的质量含量增大,共聚物的质量含量会相应降低,使得涂层的PTC效应减弱,电化学装置的热安全性能提升有限。According to some embodiments of the present application, the resistance of the coating is 0.05Ω to 0.4Ω at a temperature of 25°C. In some embodiments, the coating has an electrical resistance of 0.1 Ω, 0.15 Ω, 0.2 Ω, 0.25 Ω, 0.3 Ω, 0.35 Ω, or a range consisting of any two of these values at a temperature of 25°C. When the resistance of the coating is in the range of 0.05Ω to 0.4Ω at a temperature of 25°C, the internal resistance of the electrochemical device at room temperature will not be affected, and thus its rate performance will not be affected. When the resistance of the coating is greater than 0.4Ω at a temperature of 25°C, the electronic pathways in the coating will be affected, and the internal resistance of the electrochemical device will increase, thereby affecting the rate performance of the electrochemical device. When the resistance of the coating is less than 0.05Ω at 25°C, the mass content of the conductive agent in the coating increases, and the mass content of the copolymer decreases accordingly, which weakens the PTC effect of the coating and improves the thermal safety performance of the electrochemical device. limited.
本申请中,涂层在25℃温度下电阻表示涂层在25℃电解液溶剂中浸泡24h后的电阻。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。In this application, the resistance of the coating at a temperature of 25° C. means the resistance of the coating after soaking in the electrolyte solvent at 25° C. for 24 hours. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1.
根据本申请的一些实施方式,涂层在130℃温度下电阻为15Ω至40Ω。在一些实施方式中,涂层在130℃温度下电阻为17Ω、20Ω、23Ω、25Ω、27Ω、30Ω、33Ω、35Ω、37Ω、39Ω或这些值中任意两者组成的范围。涂层在130℃温度下电阻在15Ω至40Ω范围内时,电化学装置在热滥用情况下具有优异的热安全性能。若涂层在130℃温度下电阻小于15Ω,则表明涂层的PTC效应有限,不利于电化学装置热安全性能的改善。若涂层在130℃温度下电阻大于40Ω,则涂层在常温情况下的电阻也会相应的增高,不利于电化学装置的倍率性能。According to some embodiments of the present application, the resistance of the coating is 15Ω to 40Ω at a temperature of 130°C. In some embodiments, the coating has an electrical resistance of 17Ω, 20Ω, 23Ω, 25Ω, 27Ω, 30Ω, 33Ω, 35Ω, 37Ω, 39Ω, or a range consisting of any two of these values at a temperature of 130°C. With the coating resistance ranging from 15 Ω to 40 Ω at 130 °C, the electrochemical device has excellent thermal safety performance under thermal abuse conditions. If the resistance of the coating is less than 15Ω at a temperature of 130 °C, it indicates that the PTC effect of the coating is limited, which is not conducive to the improvement of the thermal safety performance of the electrochemical device. If the resistance of the coating is greater than 40Ω at a temperature of 130° C., the resistance of the coating at room temperature will increase accordingly, which is not conducive to the rate performance of the electrochemical device.
本申请中,涂层在130℃温度下电阻表示涂层在130℃的电解液溶剂中浸泡30min后的电阻。在一些实施方式中,电解液溶剂包括碳酸乙烯酯(EC)和碳酸二甲酯(DMC)。在一些实施方式中,电解液溶剂为碳酸乙烯酯(EC)和碳酸二甲酯(DMC),且质量比EC∶DMC=1∶1。In this application, the resistance of the coating at a temperature of 130° C. means the resistance of the coating after soaking in an electrolyte solution at 130° C. for 30 minutes. In some embodiments, the electrolyte solvent includes ethylene carbonate (EC) and dimethyl carbonate (DMC). In some embodiments, the electrolyte solvent is ethylene carbonate (EC) and dimethyl carbonate (DMC), and the mass ratio EC:DMC=1:1.
根据本申请的一些实施方式,涂层的常温电阻为0.05Ω至0.3Ω。在一些实施方式中,涂层的常温电阻为0.1Ω、0.15Ω、0.2Ω、0.25Ω、0.27Ω或这些值中任意两者组成的范围。According to some embodiments of the present application, the normal temperature resistance of the coating is 0.05Ω to 0.3Ω. In some embodiments, the room temperature resistance of the coating is in the range of 0.1Ω, 0.15Ω, 0.2Ω, 0.25Ω, 0.27Ω, or a combination of any two of these values.
根据本申请的一些实施方式,涂层的厚度为1μm至12μm。在一些实施方式中,涂层的厚度为2.5μm、3.5μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm或这些值中任意两者组成的范围。在一些实施方式中,涂层的厚度为2μm至5μm。涂层的厚度过低时,涂层的PTC效应减弱,电化学装置的安全性能降低。涂层的厚度过高时,会降低电化学装置的能量密度,不利于 电化学装置动力学性能的改善。本申请中涂层的厚度为极片中涂层的总厚度,即集流体两侧的涂层的厚度之和。According to some embodiments of the present application, the thickness of the coating is 1 μm to 12 μm. In some embodiments, the thickness of the coating is in the range of 2.5 μm, 3.5 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, or a combination of any two of these values. In some embodiments, the coating has a thickness of 2 μm to 5 μm. When the thickness of the coating is too low, the PTC effect of the coating is weakened, and the safety performance of the electrochemical device is reduced. When the thickness of the coating is too high, the energy density of the electrochemical device will be reduced, which is not conducive to the improvement of the kinetic performance of the electrochemical device. The thickness of the coating in this application is the total thickness of the coating in the pole piece, that is, the sum of the thicknesses of the coatings on both sides of the current collector.
根据本申请的一些实施方式,该电极极片为正极极片和/或负极极片。在一些实施方式中,该电极极片为正极极片。在一些实施方式中,该电极极片为负极极片。According to some embodiments of the present application, the electrode sheet is a positive electrode sheet and/or a negative electrode sheet. In some embodiments, the electrode tab is a positive electrode tab. In some embodiments, the electrode tab is a negative electrode tab.
根据本申请的一些实施方式,该活性物质层包括正极活性物质或负极活性物质。在一些实施方式中,正极活性物质可以包括钴酸锂、镍锰钴酸锂、镍锰铝酸锂、磷酸铁锂、磷酸钒锂、磷酸钴锂、磷酸锰锂、磷酸锰铁锂、硅酸铁锂、硅酸钒锂、硅酸钴锂、硅酸锰锂、尖晶石型锰酸锂、尖晶石型镍锰酸锂和钛酸锂中的至少一种。在一些实施方式中,负极活性物质可以包括可逆地嵌入/脱嵌锂离子的材料、锂金属、锂金属合金、能够掺杂/脱掺杂锂的材料或过渡金属氧化物,例如Si、SiO x(0<x<2)、有机硅等材料。可逆地嵌入/脱嵌锂离子的材料可以是碳材料。碳材料可以是在锂离子可再充电电化学装置中通常使用的任何碳基负极活性物质。碳材料的示例包括结晶碳、非晶碳和它们的组合。结晶碳可以是无定形的或板形的、小片形的、球形的或纤维形的天然石墨或人造石墨。非晶碳可以是软碳、硬碳、中间相沥青碳化产物、烧制焦炭等。低结晶碳和高结晶碳均可以用作碳材料。作为低结晶碳材料,可通常包括软碳和硬碳。作为高结晶碳材料,可通常包括天然石墨、结晶石墨、热解碳、中间相沥青基碳纤维、中间相碳微珠、中间相沥青和高温锻烧炭(如石油或衍生自煤焦油沥青的焦炭)。 According to some embodiments of the present application, the active material layer includes positive active material or negative active material. In some embodiments, the positive electrode active material may include lithium cobaltate, lithium nickel manganese cobaltate, lithium nickel manganese aluminate, lithium iron phosphate, lithium vanadium phosphate, lithium cobalt phosphate, lithium manganese phosphate, lithium manganese iron phosphate, silicic acid At least one of lithium iron, lithium vanadium silicate, lithium cobalt silicate, lithium manganese silicate, spinel lithium manganese oxide, spinel lithium nickel manganese oxide, and lithium titanate. In some embodiments, the negative electrode active material may include materials that can reversibly intercalate/deintercalate lithium ions, lithium metal, lithium metal alloys, materials capable of doping/dedoping lithium, or transition metal oxides, such as Si, SiO x (0<x<2), silicone and other materials. The material that reversibly intercalates/deintercalates lithium ions may be a carbon material. The carbon material can be any carbon-based negative active material commonly used in lithium-ion rechargeable electrochemical devices. Examples of carbon materials include crystalline carbon, amorphous carbon, and combinations thereof. The crystalline carbon may be amorphous or plate-shaped, platelet-shaped, spherical or fibrous natural or artificial graphite. The amorphous carbon may be soft carbon, hard carbon, mesophase pitch carbonization product, fired coke, or the like. Both low-crystalline carbon and high-crystalline carbon can be used as the carbon material. As the low-crystalline carbon material, soft carbon and hard carbon may be generally included. As highly crystalline carbon materials, natural graphite, crystalline graphite, pyrolytic carbon, mesophase pitch-based carbon fibers, mesocarbon microbeads, mesophase pitch, and high-temperature calcined carbons (such as petroleum or coke derived from coal tar pitch) may generally be included. ).
根据本申请的一些实施方式,该活性物质层还包括粘结剂。在一些实施例中,粘结剂可以包括各种粘合剂聚合物,例如聚偏氟乙烯、聚四氟乙烯、聚烯烃类、羧甲基纤维素钠、羧甲基纤维素锂、改性聚偏氟乙烯、改性SBR橡胶或聚氨酯中的至少一种。在一些实施例中,聚烯烃类粘结剂包括聚乙烯、聚丙烯、聚烯酯、聚烯醇或聚丙烯酸中的至少一种。According to some embodiments of the present application, the active material layer further includes a binder. In some embodiments, the binder may include various binder polymers such as polyvinylidene fluoride, polytetrafluoroethylene, polyolefins, sodium carboxymethyl cellulose, lithium carboxymethyl cellulose, modified At least one of polyvinylidene fluoride, modified SBR rubber or polyurethane. In some embodiments, the polyolefin-based binder includes at least one of polyethylene, polypropylene, polyalkene, polyenol, or polyacrylic acid.
根据本申请的一些实施方式,该活性物质层还包括导电材料来改善电极导电率。可以使用任何导电的材料作为该导电材料,只要它不引起化学变化即可。导电材料的示例包括:碳基材料,例如天然石墨、人造石墨、炭黑、乙炔黑、科琴黑、碳纤维等;金属基材料,例如包括铜、镍、铝、银等的金属粉或金属纤维;导电聚合物,例如聚亚苯基衍生物等;或它们的混合物。According to some embodiments of the present application, the active material layer further includes a conductive material to improve electrode conductivity. Any conductive material can be used as the conductive material as long as it does not cause a chemical change. Examples of conductive materials include: carbon-based materials such as natural graphite, artificial graphite, carbon black, acetylene black, ketjen black, carbon fibers, etc.; metal-based materials such as metal powder or metal fibers including copper, nickel, aluminum, silver, etc. ; Conductive polymers, such as polyphenylene derivatives, etc.; or their mixtures.
根据本申请的一些实施方式,集流体包括正极集流体或负极集流体。 在一些实施方式中,正极集流体可以采用金属箔片或复合集流体。例如,可以使用铝箔。复合集流体可以通过将金属材料(铜、铜合金、镍、镍合金、钛、钛合金、银及银合金等)形成在高分子基材上而形成。在一些实施方式中,负极集流体可以为铜箔、镍箔、不锈钢箔、钛箔、泡沫镍、泡沫铜、包覆有导电金属的聚合物基板或它们的组合。According to some embodiments of the present application, the current collector includes a positive electrode current collector or a negative electrode current collector. In some embodiments, a metal foil or a composite current collector can be used as the positive electrode current collector. For example, aluminum foil can be used. The composite current collector can be formed by forming a metal material (copper, copper alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy, etc.) on a polymer substrate. In some embodiments, the negative electrode current collector can be copper foil, nickel foil, stainless steel foil, titanium foil, nickel foam, copper foam, a polymer substrate coated with conductive metal, or a combination thereof.
本申请的电化学装置还包括电解液,电解液包括锂盐和非水溶剂。The electrochemical device of the present application also includes an electrolytic solution, and the electrolytic solution includes a lithium salt and a non-aqueous solvent.
在本申请一些实施方案中,锂盐选自LiPF 6、LiBF 4、LiAsF 6、LiClO 4、LiB(C 6H 5) 4、LiCH 3SO 3、LiCF 3SO 3、LiN(SO 2CF 3) 2、LiC(SO 2CF 3) 3、LiSiF 6、LiBOB和二氟硼酸锂中的一种或多种。举例来说,锂盐可以选用LiPF 6,因为它可以给出高的离子导电率并改善循环特性。 In some embodiments of the present application, the lithium salt is selected from LiPF 6 , LiBF 4 , LiAsF 6 , LiClO 4 , LiB(C 6 H 5 ) 4 , LiCH 3 SO 3 , LiCF 3 SO 3 , LiN(SO 2 CF 3 ) 2. One or more of LiC(SO 2 CF 3 ) 3 , LiSiF 6 , LiBOB and lithium difluoroborate. For example, LiPF 6 may be selected as a lithium salt because it can give high ion conductivity and improve cycle characteristics.
非水溶剂可为碳酸酯化合物、羧酸酯化合物、醚化合物、其它有机溶剂或它们的组合。The non-aqueous solvent can be carbonate compound, carboxylate compound, ether compound, other organic solvent or their combination.
上述碳酸酯化合物可为链状碳酸酯化合物、环状碳酸酯化合物、氟代碳酸酯化合物或其组合。The above-mentioned carbonate compound can be a chain carbonate compound, a cyclic carbonate compound, a fluorocarbonate compound or a combination thereof.
上述链状碳酸酯化合物的实例为碳酸二甲酯(DMC)、碳酸二乙酯(DEC)、碳酸二丙酯(DPC)、碳酸甲丙酯(MPC)、碳酸乙丙酯(EPC)、碳酸甲乙酯(MEC)及其组合。环状碳酸酯化合物的实例为碳酸亚乙酯(EC)、碳酸亚丙酯(PC)、碳酸亚丁酯(BC)、碳酸乙烯基亚乙酯(VEC)及其组合。氟代碳酸酯化合物的实例为碳酸氟代亚乙酯(FEC)、碳酸1,2-二氟亚乙酯、碳酸1,1-二氟亚乙酯、碳酸1,1,2-三氟亚乙酯、碳酸1,1,2,2-四氟亚乙酯、碳酸1-氟-2-甲基亚乙酯、碳酸1-氟-1-甲基亚乙酯、碳酸1,2-二氟-1-甲基亚乙酯、碳酸1,1,2-三氟-2-甲基亚乙酯、碳酸三氟甲基亚乙酯及其组合。Examples of the aforementioned chain carbonate compounds are dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), methylpropyl carbonate (MPC), ethylpropyl carbonate (EPC), carbonic acid Methyl ethyl ester (MEC) and combinations thereof. Examples of cyclic carbonate compounds are ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), vinylethylene carbonate (VEC), and combinations thereof. Examples of fluorocarbonate compounds are fluoroethylene carbonate (FEC), 1,2-difluoroethylene carbonate, 1,1-difluoroethylene carbonate, 1,1,2-trifluoroethylene carbonate Ethyl carbonate, 1,1,2,2-tetrafluoroethylene carbonate, 1-fluoro-2-methylethylene carbonate, 1-fluoro-1-methylethylene carbonate, 1,2-dicarbonate Fluoro-1-methylethylene carbonate, 1,1,2-trifluoro-2-methylethylene carbonate, trifluoromethylethylene carbonate, and combinations thereof.
上述羧酸酯化合物的实例为甲酸甲酯、乙酸甲酯、乙酸乙酯、乙酸正丙酯、乙酸叔丁酯、丙酸甲酯、丙酸乙酯、丙酸丙酯、γ-丁内酯、癸内酯、戊内酯、甲瓦龙酸内酯、己内酯及其组合。Examples of the above carboxylate compounds are methyl formate, methyl acetate, ethyl acetate, n-propyl acetate, tert-butyl acetate, methyl propionate, ethyl propionate, propyl propionate, γ-butyrolactone , decanolactone, valerolactone, mevalonolactone, caprolactone, and combinations thereof.
上述醚化合物的实例为二丁醚、四甘醇二甲醚、二甘醇二甲醚、1,2-二甲氧基乙烷、1,2-二乙氧基乙烷、乙氧基甲氧基乙烷、2-甲基四氢呋喃、四氢呋喃及其组合。Examples of the aforementioned ether compounds are dibutyl ether, tetraglyme, diglyme, 1,2-dimethoxyethane, 1,2-diethoxyethane, ethoxymethyl Oxyethane, 2-methyltetrahydrofuran, tetrahydrofuran, and combinations thereof.
上述其它有机溶剂的实例为二甲亚砜、1,2-二氧戊环、环丁砜、甲基环丁砜、1,3-二甲基-2-咪唑烷酮、N-甲基-2-吡咯烷酮、甲酰胺、二甲基甲酰胺、乙腈、磷酸三甲酯、磷酸三乙酯、磷酸三辛酯和磷酸酯及其组合。Examples of the aforementioned other organic solvents are dimethylsulfoxide, 1,2-dioxolane, sulfolane, methylsulfolane, 1,3-dimethyl-2-imidazolidinone, N-methyl-2-pyrrolidone, Formamide, dimethylformamide, acetonitrile, trimethyl phosphate, triethyl phosphate, trioctyl phosphate and phosphate esters and combinations thereof.
本申请的电化学装置还包括隔离膜。本申请对隔离膜的材料和形状没有特别限制,其可为任何现有技术中公开的技术。在一些实施例中,隔离膜包括由对本申请的电解液稳定的材料形成的聚合物或无机物等。The electrochemical device of the present application further includes a separator. The present application has no particular limitation on the material and shape of the isolation membrane, which can be any technology disclosed in the prior art. In some embodiments, the separator includes a polymer or an inorganic substance formed of a material stable to the electrolyte of the present application.
例如隔离膜可包括基材层和表面处理层。基材层为具有多孔结构的无纺布、膜或复合膜,基材层的材料选自聚乙烯、聚丙烯、聚对苯二甲酸乙二醇酯和聚酰亚胺中的至少一种。具体的,可选用聚丙烯多孔膜、聚乙烯多孔膜、聚丙烯无纺布、聚乙烯无纺布或聚丙烯-聚乙烯-聚丙烯多孔复合膜。For example, a release film may include a substrate layer and a surface treatment layer. The substrate layer is non-woven fabric, film or composite film with a porous structure, and the material of the substrate layer is at least one selected from polyethylene, polypropylene, polyethylene terephthalate and polyimide. Specifically, polypropylene porous film, polyethylene porous film, polypropylene non-woven fabric, polyethylene non-woven fabric or polypropylene-polyethylene-polypropylene porous composite film can be selected.
基材层的至少一个表面上设置有表面处理层,表面处理层可以是聚合物层或无机物层,也可以是混合聚合物与无机物所形成的层。At least one surface of the substrate layer is provided with a surface treatment layer, and the surface treatment layer may be a polymer layer or an inorganic layer, or a layer formed by mixing polymers and inorganic materials.
无机物层包括无机颗粒和粘结剂,无机颗粒选自氧化铝、氧化硅、氧化镁、氧化钛、二氧化铪、氧化锡、二氧化铈、氧化镍、氧化锌、氧化钙、氧化锆、氧化钇、碳化硅、勃姆石、氢氧化铝、氢氧化镁、氢氧化钙和硫酸钡中的至少一种。粘结剂选自聚偏氟乙烯、偏氟乙烯-六氟丙烯的共聚物、聚酰胺、聚丙烯腈、聚丙烯酸酯、聚丙烯酸、聚丙烯酸盐、聚乙烯呲咯烷酮、聚乙烯烷氧、聚甲基丙烯酸甲酯、聚四氟乙烯和聚六氟丙烯中的至少一种。The inorganic layer includes inorganic particles and a binder, and the inorganic particles are selected from aluminum oxide, silicon oxide, magnesium oxide, titanium oxide, hafnium oxide, tin oxide, cerium oxide, nickel oxide, zinc oxide, calcium oxide, zirconium oxide, At least one of yttrium oxide, silicon carbide, boehmite, aluminum hydroxide, magnesium hydroxide, calcium hydroxide and barium sulfate. The binder is selected from polyvinylidene fluoride, copolymer of vinylidene fluoride-hexafluoropropylene, polyamide, polyacrylonitrile, polyacrylate, polyacrylic acid, polyacrylate, polyvinyl pyrrolidone, polyvinyl alkoxy , polymethyl methacrylate, polytetrafluoroethylene and polyhexafluoropropylene at least one.
聚合物层中包含聚合物,聚合物的材料选自聚酰胺、聚丙烯腈、丙烯酸酯聚合物、聚丙烯酸、聚丙烯酸盐、聚乙烯呲咯烷酮、聚乙烯烷氧、聚偏氟乙烯、聚(偏氟乙烯-六氟丙烯)中的至少一种。Polymer is contained in the polymer layer, and the material of polymer is selected from polyamide, polyacrylonitrile, acrylate polymer, polyacrylic acid, polyacrylate, polyvinyl pyrrolidone, polyvinyl alkoxide, polyvinylidene fluoride, At least one of poly(vinylidene fluoride-hexafluoropropylene).
根据本申请的一些实施方式,本申请的电化学装置包括,但不限于:所有种类的一次电池、二次电池、燃料电池、太阳能电池或电容。在一些实施例中,所述电化学装置是锂二次电池。在一些实施例中,锂二次电池包括,但不限于:锂金属二次电池、锂离子二次电池、锂聚合物二次电池或锂离子聚合物二次电池。According to some embodiments of the present application, the electrochemical device of the present application includes, but is not limited to: all kinds of primary batteries, secondary batteries, fuel cells, solar cells or capacitors. In some embodiments, the electrochemical device is a lithium secondary battery. In some embodiments, lithium secondary batteries include, but are not limited to: lithium metal secondary batteries, lithium ion secondary batteries, lithium polymer secondary batteries, or lithium ion polymer secondary batteries.
二、电子装置2. Electronic devices
本申请进一步提供了一种电子装置,其包括本申请的电化学装置。The present application further provides an electronic device comprising the electrochemical device of the present application.
本申请的电子设备或装置没有特别限定。在一些实施例中,本申请的电子设备包括但不限于,笔记本电脑、笔输入型计算机、移动电脑、电子书播放器、便携式电话、便携式传真机、便携式复印机、便携式打印机、头戴式立体声耳机、录像机、液晶电视、手提式清洁器、便携CD机、迷你光盘、收发机、电子记事本、计算器、存储卡、便携式录音机、收音机、备用电源、 电机、汽车、摩托车、助力自行车、自行车、照明器具、玩具、游戏机、钟表、电动工具、闪光灯、照相机或家庭用大型蓄电池等。The electronic device or device of the present application is not particularly limited. In some embodiments, electronic devices of the present application include, but are not limited to, notebook computers, pen-input computers, mobile computers, e-book players, cellular phones, portable fax machines, portable copiers, portable printers, headsets , VCRs, LCD TVs, Portable cleaners, Portable CD players, Mini CDs, Transceivers, Electronic organizers, Calculators, Memory cards, Portable tape recorders, Radios, Backup power supplies, Motors, Automobiles, Motorcycles, Power-assisted bicycles, Bicycles , Lighting appliances, toys, game consoles, clocks, electric tools, flashlights, cameras or large batteries for household use, etc.
下面结合实施例,进一步阐述本申请。应理解,这些实施例仅用于说明本申请而不用于限制本申请的范围。Below in conjunction with embodiment, further elaborate the present application. It should be understood that these examples are only used to illustrate the present application and are not intended to limit the scope of the present application.
测试方法Test Methods
涂层厚度:电池拆解得到极片,将活性物质剥离,得到集流体+涂层样品,取40cm长、20cm宽的样品(集流体+涂层),保证样品平整无打皱,使用Mitutoyo万分尺测试此尺寸范围内的12个不同位置的厚度,取12个不同位置的厚度平均值,计为D1。然后将涂层从集流体上剥离,同种方法测试集流体的12点的平均厚度,计为D0。涂层厚度为:D1-D0。Coating thickness: The battery is disassembled to obtain the pole piece, and the active material is peeled off to obtain the current collector + coating sample. Take a 40cm long and 20cm wide sample (current collector + coating) to ensure that the sample is flat and wrinkle-free. Use Mitutoyo Measure the thickness of 12 different positions within this size range, and take the average value of the thickness of 12 different positions, and count it as D1. Then the coating is peeled off from the current collector, and the average thickness of 12 points of the current collector is measured by the same method, which is calculated as D0. Coating thickness: D1-D0.
共聚物的热膨胀率:将共聚物胶膜裁为宽5mm、长50mm样条。使用DMA850动态力学分析仪进行测试。具体地,选择拉伸夹具,将电解液溶剂(EC:DMC=1:1)置于溶剂槽,然后将裁好的样品浸泡在25℃的溶剂中24h后进行测试。夹具间距即测试段长度为15mm,拉伸力为5g,将电解液溶剂从室温以3℃/min升温速率升至150℃,100℃时试段长度为计为L1,130℃时试段长度为计为L2,则100℃温度下热膨胀率=(L1-15)/15×100%,130℃温度下热膨胀率=(L2-15)/15×100%。测试10根样条取平均值。Copolymer thermal expansion rate: Cut the copolymer film into a strip with a width of 5mm and a length of 50mm. Use DMA850 dynamic mechanical analyzer to test. Specifically, the tensile jig is selected, the electrolyte solvent (EC:DMC=1:1) is placed in the solvent tank, and then the cut sample is soaked in the solvent at 25° C. for 24 hours before testing. The distance between the fixtures means that the length of the test section is 15mm, the tensile force is 5g, the electrolyte solvent is raised from room temperature to 150°C at a rate of 3°C/min, the length of the test section at 100°C is L1, and the length of the test section at 130°C To count as L2, the thermal expansion rate at 100°C = (L1-15)/15×100%, and the thermal expansion rate at 130°C = (L2-15)/15×100%. The average value of 10 splines was tested.
涂层的溶胀率与溶出率:电池拆解得到极片,将活性物质剥离,得到集流体+涂层样品,将涂层烘干后裁为5cm×5cm的方片,称重,重量计为m1。然后将方片泡在电解液溶剂(EC:DMC=1:1)中密封,置于60℃鼓风烘箱中。7天后擦去方片表面的电解液溶剂后称重,重量计为m2。然后再将该方片在85℃烘箱中烘干,除去电解液溶剂后,重量计为m3。则涂层的溶胀率=(m2-m1)/m1×100%、溶出率=(m1-m3)/m1×100%。测试5个样取平均值。Swelling rate and dissolution rate of the coating: The battery is disassembled to obtain the pole piece, the active material is peeled off to obtain the current collector + coating sample, the coating is dried and cut into square pieces of 5cm×5cm, weighed, and the weight is m1. Then the square sheet was sealed in the electrolyte solvent (EC:DMC=1:1), and placed in a blast oven at 60°C. After 7 days, wipe off the electrolyte solvent on the surface of the square sheet and weigh it, and the weight is m2. Then the square piece was dried in an oven at 85°C, and after removing the electrolyte solvent, the weight was measured as m3. Then the swelling rate of the coating=(m2-m1)/m1×100%, the dissolution rate=(m1-m3)/m1×100%. The average value of 5 samples was tested.
涂层的熔点:采用差示扫描量热仪(DSC)测试涂层的熔点。具体地,,取5mg至20mg涂层置于DSC密闭坩埚中,滴加电解液溶剂(EC:DMC=1:1),保证涂层完全浸没在电解液溶剂中,将其密封。以5℃/min的升温速率测试该涂层的熔点。测试5个样取平均值。Melting point of the coating: The melting point of the coating was measured using a differential scanning calorimeter (DSC). Specifically, 5 mg to 20 mg of the coating is placed in a closed DSC crucible, and the electrolyte solvent (EC:DMC=1:1) is added dropwise to ensure that the coating is completely immersed in the electrolyte solvent and sealed. The melting point of the coating was tested at a heating rate of 5°C/min. The average value of 5 samples was tested.
涂层的常温电阻:电池拆解得到极片,将活性物质剥离,得到集流体+涂层样品,取10片15cm长、5cm宽的涂层,保证平整无打皱。在室温环境下, 使用元能科技BER1200极片电阻仪,沿垂直方向测试单片涂层12个不同位置电阻,取10片涂层电阻的平均值。The normal temperature resistance of the coating: the battery is disassembled to obtain the pole piece, and the active material is peeled off to obtain the current collector + coating sample. Take 10 pieces of coating with a length of 15 cm and a width of 5 cm to ensure that it is smooth and wrinkle-free. At room temperature, use the Yuanneng Technology BER1200 pole piece resistance meter to test the resistance of 12 different positions of the single coating along the vertical direction, and take the average value of the resistance of 10 coatings.
涂层在25℃电解液溶剂中的电阻:电池拆解得到极片,将活性物质剥离,得到集流体+涂层样品,取10片15cm长、5cm宽的涂层,保证平整无打皱。在25℃电解液溶剂(EC:DMC=1:1)中浸泡24h后,取出擦去表面电解液。在室温环境下,使用元能科技BER1200极片电阻仪,沿垂直方向测试单片涂层12个不同位置电阻,取10片涂层电阻的平均值,计为涂层在电解液溶剂中25℃温度下的电阻。The resistance of the coating in the electrolyte solvent at 25°C: the battery is disassembled to obtain the pole piece, and the active material is peeled off to obtain the current collector + coating sample. Take 10 pieces of coating with a length of 15 cm and a width of 5 cm to ensure that they are smooth and wrinkle-free. After soaking in electrolyte solvent (EC:DMC=1:1) at 25°C for 24 hours, take out and wipe off the surface electrolyte. At room temperature, use Yuanneng Technology BER1200 pole sheet resistance meter to test the resistance of 12 different positions of a single coating along the vertical direction, take the average value of the resistance of 10 coatings, and calculate it as the coating at 25°C in the electrolyte solvent resistance at temperature.
涂层在130℃电解液溶剂中的电阻:电池拆解得到极片,将活性物质剥离,得到集流体+涂层样品;取正极铝壳、负极铝壳、与铝壳尺寸匹配的钢片,将集流体+涂层样品制备为尺寸与钢片一致的圆片,组装扣电,扣电结构为负极铝壳+钢片+涂层样品+钢片+正极铝壳,,滴加电解液溶剂(EC:DMC=1:1),使涂层完全浸入在电解液溶剂中。使用元能科技BER1200极片电阻仪,将电阻仪置于鼓风烘箱中,扣电池置于电阻仪测试夹具中,并与多路测温仪相连,用于测试扣电池的实际温度。鼓风烘箱以5℃/min升温速率从室温升至130℃,并保温30min后,测试扣电池的电阻,即为涂层在130℃电解液溶剂中的电阻。测试10个样取平均值。The resistance of the coating in the electrolyte solvent at 130°C: the battery is disassembled to obtain the pole piece, the active material is peeled off, and the current collector + coating sample is obtained; the positive aluminum shell, the negative aluminum shell, and the steel sheet matching the size of the aluminum shell are taken. The current collector + coating sample is prepared as a disc with the same size as the steel sheet, and the buckle is assembled. The buckle structure is the negative electrode aluminum shell + steel sheet + coating sample + steel sheet + positive aluminum shell, and the electrolyte solvent is added dropwise (EC:DMC=1:1), so that the coating is completely immersed in the electrolyte solvent. Use Yuanneng Technology BER1200 plate resistance meter, place the resistance meter in a blast oven, place the button battery in the resistance meter test fixture, and connect it to a multi-channel thermometer to test the actual temperature of the button battery. Raise the temperature in the blast oven from room temperature to 130°C at a rate of 5°C/min, and keep it warm for 30 minutes, then test the resistance of the coin cell, which is the resistance of the coating in the electrolyte solvent at 130°C. The average value of 10 samples was tested.
锂离子电池内阻:使用TH2829C电阻仪,对锂离子电池施加频率1KHz、10mA的电流,测试其内阻。Lithium-ion battery internal resistance: Use TH2829C resistance tester to apply a current of frequency 1KHz and 10mA to the lithium-ion battery to test its internal resistance.
锂离子电池放电倍率性能:25℃下将SOC为0%的锂离子电池以0.2C恒流充电至100%SOC、恒压充电至0.05V,然后以0.2C直流放电至0%SOC,得到的放电容量计为D0。再以0.2C恒流充电至100%SOC、恒压充电至0.05V,然后以3C直流放电至0%SOC,得到的放电容量为D1。锂离子电池的3C放电倍率性能=D1/D0×100%。Lithium-ion battery discharge rate performance: at 25°C, a lithium-ion battery with an SOC of 0% is charged to 100% SOC at 0.2C constant current, charged to 0.05V at constant voltage, and then discharged to 0% SOC at 0.2C DC. The discharge capacity was measured as D0. Then charge to 100% SOC with 0.2C constant current, charge to 0.05V with constant voltage, and then discharge to 0% SOC with 3C DC, the obtained discharge capacity is D1. The 3C discharge rate performance of lithium-ion batteries = D1/D0×100%.
锂离子电池热箱测试:将锂离子电池以0.5C恒流(CC)至荷电状态SOC%,然后分别放置在130℃与150℃热冲击箱中,存放1h后停止或者热失控后立刻停止,采集电压与表面温度变化,记录实验现象。电池不起火、不爆炸、不冒烟即为通过测试。每个测试条件取10个锂离子电池进行测试。Lithium-ion battery hot box test: Lithium-ion battery is subjected to constant current (CC) at 0.5C to SOC% of the state of charge, and then placed in a thermal shock box at 130°C and 150°C respectively, and stops after 1 hour of storage or stops immediately after thermal runaway , collect voltage and surface temperature changes, and record experimental phenomena. The battery passes the test if it does not catch fire, explode or emit smoke. For each test condition, 10 lithium-ion batteries were tested.
锂离子电池过充测试:将锂离子电池以3C恒流(CC)充电至5V、然后以5V恒压(CV)充电2h,采集电压与表面温度变化,记录实验现象。电池不起火、不爆炸、不冒烟即为通过测试。Lithium-ion battery overcharge test: Charge the lithium-ion battery with 3C constant current (CC) to 5V, and then charge it with 5V constant voltage (CV) for 2h, collect voltage and surface temperature changes, and record experimental phenomena. The battery passes the test if it does not catch fire, explode or emit smoke.
将锂离子电池以3C恒流(CC)充电至6V、然后以6V恒压(CV)充电2h,采集电压与表面温度变化,记录实验现象。电池不起火、不爆炸、不冒烟即为通过测试。每个测试条件取10个锂离子电池进行测试。Charge the lithium-ion battery with 3C constant current (CC) to 6V, and then charge it with 6V constant voltage (CV) for 2h, collect the voltage and surface temperature changes, and record the experimental phenomena. The battery passes the test if it does not catch fire, explode or emit smoke. For each test condition, 10 lithium-ion batteries were tested.
实施例及对比例Examples and comparative examples
1、正极极片的制备:将共聚物溶解至NMP中配置溶液,加入导电剂搅拌均匀得到PTC浆料,其中导电剂和共聚物的质量含量见下表。在铝箔集流体的至少一表面涂覆PTC浆料并烘干制备PTC底涂层。将钴酸锂、聚偏氟乙烯(PVDF)、导电炭黑按照98:1:1的重量比在适量的NMP溶剂中充分搅拌混合,使其形成均匀的浆料。将制得的浆料涂布在上述PTC底涂层上,烘干,冷压,得到正极极片。1. Preparation of positive pole piece: Dissolve the copolymer into NMP to prepare a solution, add a conductive agent and stir evenly to obtain a PTC slurry. The mass content of the conductive agent and copolymer is shown in the table below. At least one surface of the aluminum foil current collector is coated with PTC slurry and dried to prepare a PTC primer layer. Fully stir and mix lithium cobaltate, polyvinylidene fluoride (PVDF), and conductive carbon black in an appropriate amount of NMP solvent in a weight ratio of 98:1:1 to form a uniform slurry. The prepared slurry is coated on the above-mentioned PTC undercoat layer, dried, and cold-pressed to obtain a positive electrode sheet.
2、负极极片的制备:将石墨、聚甲基丙烯酸和丁苯橡胶按照98:1:1的重量比在适量的去离子水溶剂中充分搅拌混合,使其形成均匀的负极浆料。将制得的负极浆料涂布在上述铜箔集流体上,烘干,冷压,得到负极极片。2. Preparation of negative electrode sheet: Fully stir and mix graphite, polymethacrylic acid and styrene-butadiene rubber in an appropriate amount of deionized water solvent in a weight ratio of 98:1:1 to form a uniform negative electrode slurry. The prepared negative electrode slurry is coated on the above-mentioned copper foil current collector, dried, and cold pressed to obtain a negative electrode sheet.
3、锂离子电池的制备:将正极极片、隔离膜、负极极片按顺序叠好,使隔离膜处于正极和负极中间以起到隔离的作用。卷绕得到电极组件。将电极组件置于外包装中,经真空干燥后,注入电解液,封装。经过化成、脱气、切边等工艺流程得到锂离子电池。其中以7μm的PE作为隔离膜。电解液包括由碳酸乙烯酯(EC)和碳酸二甲酯(DMC)(重量比约1:1)混合而成的溶剂和LiPF 6,LiPF 6的浓度为约1.15mol/L。 3. Preparation of lithium-ion battery: stack the positive pole piece, separator, and negative pole piece in order, so that the separator is between the positive electrode and the negative electrode to play the role of isolation. Winding to obtain an electrode assembly. The electrode assembly is placed in the outer package, and after vacuum drying, the electrolyte is injected and packaged. Lithium-ion batteries are obtained through processes such as formation, degassing, and trimming. Among them, 7 μm PE is used as the isolation film. The electrolyte solution includes a solvent mixed with ethylene carbonate (EC) and dimethyl carbonate (DMC) (about 1:1 by weight) and LiPF 6 , the concentration of LiPF 6 is about 1.15mol/L.
表1中示出了单体A、单体B、衍生自单体A的第一结构单元的含量以及共聚物的分子量对涂层以及包含涂层的锂离子电池的性能影响。Table 1 shows the effect of monomer A, monomer B, the content of the first structural unit derived from monomer A, and the molecular weight of the copolymer on the performance of the coating and the lithium-ion battery comprising the coating.
其中,各实施例和对比例的涂层中,导电剂均为导电炭黑,涂层的厚度均为3μm,基于涂层的总质量,共聚物的质量含量均为85%。对比例3的电极极片中不含有涂层。实施例10的单体A中,丙烯酸与丙烯腈的质量比为1:1。实施例11的单体A中,丙烯酸与醋酸乙烯酯的质量比为1:1。实施例20的单体B中,偏氟乙烯与甲基丙烯酸甲酯的质量比为1:1。实施例21的单体B中,偏氟乙烯与苯乙烯的质量比为1:1。Wherein, in the coatings of each example and comparative example, the conductive agent is conductive carbon black, the thickness of the coating is 3 μm, and the mass content of the copolymer is 85% based on the total mass of the coating. The electrode sheet of Comparative Example 3 does not contain a coating. In the monomer A of Example 10, the mass ratio of acrylic acid to acrylonitrile is 1:1. In the monomer A of Example 11, the mass ratio of acrylic acid to vinyl acetate is 1:1. In the monomer B of Example 20, the mass ratio of vinylidene fluoride to methyl methacrylate is 1:1. In the monomer B of Example 21, the mass ratio of vinylidene fluoride to styrene is 1:1.
表1-1Table 1-1
Figure PCTCN2021135409-appb-000001
Figure PCTCN2021135409-appb-000001
Figure PCTCN2021135409-appb-000002
Figure PCTCN2021135409-appb-000002
表1-2Table 1-2
Figure PCTCN2021135409-appb-000003
Figure PCTCN2021135409-appb-000003
Figure PCTCN2021135409-appb-000004
Figure PCTCN2021135409-appb-000004
根据实施例1至实施例5的数据可以看出,随着共聚物的分子量增加,锂离子电池的内阻相应降低,倍率性能变好。但共聚物的重均分子量过高,共聚物的分子链段运动较困难,共聚物在高温下的热膨胀性能降低,不利于涂层的PTC效应。According to the data of Examples 1 to 5, it can be seen that as the molecular weight of the copolymer increases, the internal resistance of the lithium-ion battery decreases correspondingly, and the rate performance becomes better. However, the weight-average molecular weight of the copolymer is too high, the molecular segment movement of the copolymer is difficult, and the thermal expansion performance of the copolymer at high temperature is reduced, which is not conducive to the PTC effect of the coating.
根据实施例12至实施例16的数据可以看出,随着第一结构单元的质量含量增加,锂离子电池的内阻相应降低,倍率性能变好。但是第一结构单元的质量含量过高时,第二结构单元的质量含量会相应降低,涂层的PTC效应有所减弱,锂离子电池的安全性能会相应的降低。According to the data of Examples 12 to 16, it can be seen that as the mass content of the first structural unit increases, the internal resistance of the lithium-ion battery decreases correspondingly, and the rate performance becomes better. However, when the mass content of the first structural unit is too high, the mass content of the second structural unit will decrease accordingly, the PTC effect of the coating will be weakened, and the safety performance of the lithium-ion battery will be correspondingly reduced.
根据实施例3和对比例1、对比例2的数据可以看出,通过单体A和单体B共同制备的共聚物兼具低的电解液吸收能力与高的热膨胀性能,在提升锂离子电池安全性能的同时可保证电池的倍率性能不受影响。According to the data of Example 3 and Comparative Example 1 and Comparative Example 2, it can be seen that the copolymer prepared by Monomer A and Monomer B has both low electrolyte absorption capacity and high thermal expansion performance, and is effective in improving lithium-ion batteries. While ensuring safety performance, it can ensure that the rate performance of the battery is not affected.
表2中示出了涂层中共聚物的含量、导电剂的种类以及涂层的厚度对涂 层以及包含涂层的锂离子电池的性能影响。The content of copolymer in coating, the kind of conductive agent and the thickness of coating are shown in table 2 to coating and the performance influence of the lithium-ion battery that comprises coating.
其中,实施例22至实施例35中的共聚物的组成、分子量、100℃和130℃温度下热膨胀率与实施例3相同。Wherein, the composition, molecular weight, and thermal expansion coefficients at temperatures of 100° C. and 130° C. of the copolymers in Examples 22 to 35 are the same as those in Example 3.
表2-1table 2-1
Figure PCTCN2021135409-appb-000005
Figure PCTCN2021135409-appb-000005
表2-2Table 2-2
Figure PCTCN2021135409-appb-000006
Figure PCTCN2021135409-appb-000006
Figure PCTCN2021135409-appb-000007
Figure PCTCN2021135409-appb-000007
根据实施例22至实施例26的数据可以看出,随着共聚物的质量含量增加,涂层的PTC效应增强,锂离子电池的安全性能提高。但是共聚物的质量含量过高时,导电剂的质量含量会相应降低,涂层的导电性会变差,锂离子电池的内阻增加,倍率性能变差。According to the data of Examples 22 to 26, it can be seen that as the mass content of the copolymer increases, the PTC effect of the coating is enhanced, and the safety performance of the lithium-ion battery is improved. However, when the mass content of the copolymer is too high, the mass content of the conductive agent will decrease accordingly, the conductivity of the coating will deteriorate, the internal resistance of the lithium-ion battery will increase, and the rate performance will deteriorate.
根据实施例31至实施例35的数据可以看出,涂层的厚度过低时,涂层的PTC效应减弱,锂离子电池的安全性能降低。涂层的厚度过高时,锂离子电池的内阻过高,倍率性能变差。同时涂层过厚会降低锂离子电池的能量密度,不利于其动力学性能的改善。According to the data of Example 31 to Example 35, it can be seen that when the thickness of the coating is too low, the PTC effect of the coating is weakened, and the safety performance of the lithium ion battery is reduced. When the thickness of the coating is too high, the internal resistance of the lithium-ion battery is too high, and the rate performance is deteriorated. At the same time, if the coating is too thick, the energy density of the lithium-ion battery will be reduced, which is not conducive to the improvement of its kinetic performance.
尽管已经演示和描述了说明性实施例,本领域技术人员应该理解上述实施例不能被解释为对本申请的限制,并且可以在不脱离本申请的精神、原理及范围的情况下对实施例进行改变,替代和修改。Although illustrative embodiments have been shown and described, those skilled in the art should understand that the foregoing embodiments are not to be construed as limitations on the present application, and that changes may be made in the embodiments without departing from the spirit, principle and scope of the application. , substitution and modification.

Claims (10)

  1. 一种电化学装置,包括电极极片,所述电极极片包括集流体、设置于所述集流体至少一侧的活性物质层和设置于所述集流体和所述活性物质层之间的涂层,其中,所述涂层包括共聚物,所述共聚物在100℃温度下热膨胀率小于1%,所述共聚物在130℃温度下热膨胀率大于15%。An electrochemical device, comprising an electrode pole piece, the electrode pole piece comprising a current collector, an active material layer disposed on at least one side of the current collector, and a coating disposed between the current collector and the active material layer layer, wherein the coating comprises a copolymer having a thermal expansion rate of less than 1% at a temperature of 100°C and a thermal expansion rate of the copolymer greater than 15% at a temperature of 130°C.
  2. 根据权利要求1所述的电化学装置,其中,所述共聚物的重均分子量为20万至150万。The electrochemical device according to claim 1, wherein the copolymer has a weight average molecular weight of 200,000 to 1.5 million.
  3. 根据权利要求1所述的电化学装置,其中,所述共聚物包括衍生自单体A的第一结构单元和衍生自单体B的第二结构单元,所述单体A包括丙烯酸、丙烯腈、丙烯酰胺或醋酸乙烯酯中的至少一种,所述单体B包括偏氟乙烯、甲基丙烯酸甲酯或苯乙烯中的至少一种。The electrochemical device according to claim 1, wherein the copolymer comprises a first structural unit derived from a monomer A and a second structural unit derived from a monomer B, the monomer A comprising acrylic acid, acrylonitrile , at least one of acrylamide or vinyl acetate, and the monomer B includes at least one of vinylidene fluoride, methyl methacrylate or styrene.
  4. 根据权利要求3所述的电化学装置,其中,基于所述共聚物的总质量,所述第一结构单元的质量含量为20%至80%,和/或所述第二结构单元的质量含量为20%至80%。The electrochemical device according to claim 3, wherein, based on the total mass of the copolymer, the mass content of the first structural unit is 20% to 80%, and/or the mass content of the second structural unit 20% to 80%.
  5. 根据权利要求1所述的电化学装置,其中,所述涂层还包括导电剂,基于所述涂层的总质量,所述共聚物的质量含量为60%至98%,和/或所述导电剂的质量含量为2%至40%。The electrochemical device according to claim 1, wherein the coating further comprises a conductive agent, the mass content of the copolymer is 60% to 98% based on the total mass of the coating, and/or the The mass content of the conductive agent is 2% to 40%.
  6. 根据权利要求5所述的电化学装置,其中,所述导电剂包括导电炭黑、乙炔黑、石墨、石墨烯、碳纳米管、碳纤维、铝粉、镍粉和金粉中的至少一种。The electrochemical device according to claim 5, wherein the conductive agent comprises at least one of conductive carbon black, acetylene black, graphite, graphene, carbon nanotubes, carbon fibers, aluminum powder, nickel powder and gold powder.
  7. 根据权利要求1所述的电化学装置,其中,所述涂层满足如下(a)至(e)特征中的至少一者:The electrochemical device according to claim 1, wherein the coating satisfies at least one of the following features (a) to (e):
    (a)所述涂层的溶胀率小于10%;(a) the swelling rate of the coating is less than 10%;
    (b)所述涂层的溶出率小于3%;(b) the dissolution rate of the coating is less than 3%;
    (c)所述涂层的熔点为100℃至130℃;(c) the melting point of the coating is 100°C to 130°C;
    (d)所述涂层在25℃温度下电阻为0.05Ω至0.4Ω;(d) the resistance of the coating is 0.05Ω to 0.4Ω at a temperature of 25°C;
    (e)所述涂层在130℃温度下电阻为15Ω至40Ω。(e) The resistance of the coating is 15Ω to 40Ω at a temperature of 130°C.
  8. 根据权利要求1所述的电化学装置,其中,所述涂层的厚度为1μm至12μm。The electrochemical device according to claim 1, wherein the coating has a thickness of 1 μm to 12 μm.
  9. 根据权利要求1所述的电化学装置,其中,所述电极极片为正极极片。The electrochemical device according to claim 1, wherein the electrode tab is a positive pole tab.
  10. 一种电子装置,包括权利要求1至9中任一项所述的电化学装置。An electronic device comprising the electrochemical device according to any one of claims 1 to 9.
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