WO2023092629A1 - Variable-flux voltage-variation rectifier transformer for electric trolley - Google Patents

Variable-flux voltage-variation rectifier transformer for electric trolley Download PDF

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WO2023092629A1
WO2023092629A1 PCT/CN2021/135183 CN2021135183W WO2023092629A1 WO 2023092629 A1 WO2023092629 A1 WO 2023092629A1 CN 2021135183 W CN2021135183 W CN 2021135183W WO 2023092629 A1 WO2023092629 A1 WO 2023092629A1
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Prior art keywords
voltage
coil
grid
valve
gear
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PCT/CN2021/135183
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French (fr)
Chinese (zh)
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吴其亚
张新根
刘鹏飞
宋志朋
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吴江变压器有限公司
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Publication of WO2023092629A1 publication Critical patent/WO2023092629A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F29/00Variable transformers or inductances not covered by group H01F21/00
    • H01F29/02Variable transformers or inductances not covered by group H01F21/00 with tappings on coil or winding; with provision for rearrangement or interconnection of windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • H01F27/2828Construction of conductive connections, of leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F29/00Variable transformers or inductances not covered by group H01F21/00
    • H01F29/02Variable transformers or inductances not covered by group H01F21/00 with tappings on coil or winding; with provision for rearrangement or interconnection of windings
    • H01F29/025Constructional details of transformers or reactors with tapping on coil or windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00Fixed transformers not covered by group H01F19/00
    • H01F30/06Fixed transformers not covered by group H01F19/00 characterised by the structure
    • H01F30/12Two-phase, three-phase or polyphase transformers

Definitions

  • the invention belongs to the technical field of transformers, and in particular relates to a flux-changing voltage-regulating rectifier transformer for electric vehicles.
  • the traction rectification station of tram (trackless) generally has an axial double-split four-coil structure, and a 12-pulse rectification composed of multiple sets of three-phase bridge rectifier circuits connected in parallel with two valve-side coils.
  • the grid side is a 10kV system
  • the 600V DC system corresponds to the valve side AC output voltage of 485V
  • the 750V DC system corresponds to the valve side AC output voltage of 590V.
  • One of the two windings on the valve side is connected into a ⁇ connection, and the other is connected into a Y connection, and the number of turns is different times.
  • the no-load line voltage difference between the two windings on the valve side should be less than 0.3%, so the selectable ratio of turns on the valve side of the rectifier transformer is very limited. If the voltage output of 485V and 590V is realized by changing the number of turns on the valve side, it is difficult to ensure that the voltages of the two gears meet the requirement that the difference of the valve side no-load line voltage is less than 0.3%.
  • the transformation ratio deviation between the grid side and the valve side of the transformer is required to be less than ⁇ 0.5%, which further narrows the selection range of the Y-connection and ⁇ -connection turns on the valve side. In summary, it is difficult to change the number of turns on the valve side. It is difficult to meet the national standard if the exact matching result is obtained.
  • traction substations for trams are generally built in nowadays urban areas with dense population and limited construction space. Therefore, the space in the traction power distribution room is also very limited. Even if the coil turns that can be accurately matched are calculated, but every time the gear is changed, the Y-connection and ⁇ -connection copper bars on the valve side need to be replaced. Not only is the operation difficult, but there is also space for storing spare copper bars. Due to structural limitations, the ⁇ -connection copper bars 485V and 590V cannot be used universally.
  • valve side of the rectifier transformer is generally made of copper foil, and the copper bar is led out.
  • the secondary pressure regulation on the valve side will add copper foil and lead out copper bars on the valve side. Due to the occupied position of the copper bars, it will be difficult to calculate the accuracy of the transformer impedance, and it is difficult to ensure that the spatial positions of the low-voltage coil and the high-voltage coil are symmetrical. sex.
  • the invention provides a variable magnetic flux voltage regulating rectifier transformer for trams, which is used to solve the problem that the current two DC traction power supply systems cannot be used in common use.
  • the technical solution of the present invention is: the variable flux voltage regulating rectifier transformer for electric cars, which includes a three-phase coil with a double-split four-coil structure, and the three-phase coil is divided into a valve side coil and a valve side coil Corresponding grid-side coils, the valve-side coils are split into three star-connected first valve-side coils and three delta-connected second valve-side coils, and the grid-side coils are split into three delta-connected first valve-side coils.
  • One grid-side coil and three second grid-side coils connected in delta, in each phase coil, the first grid-side coil and the second grid-side coil are connected in parallel;
  • the first grid-side coil or the second grid-side coil is provided with a number of turns corresponding to the first gear of the first voltage of the net valve and the second gear of the second voltage of the net valve, and the first voltage is higher than the second voltage , by changing the gear position of the grid-side coil to obtain different turn potentials of the grid-side coil.
  • the turn potential of the network side coil is equal to the turn potential of the valve side coil, and the output voltage of the valve side is changed due to the change of the turn potential of the valve side, thereby achieving the purpose of realizing the secondary output voltage conversion of the transformer.
  • the magnetic flux density of the transformer also changes, and the magnetic flux density cannot be saturated under the two voltage regulation methods.
  • the transformation of the valve side voltage is realized through the electromagnetic induction change formed by the network side coil and iron core.
  • the turns of the two parallel coils are set separately to avoid the circulation between the upper and lower coils due to the difference in the turns.
  • the gear position is adjusted through a voltage regulating panel
  • the voltage regulating panel includes a terminal board, an incoming line terminal drawn from the grid side coil and arranged on the terminal board, a first voltage outgoing line terminal, and a second voltage outgoing line terminal. terminals, and the branch board connecting the terminals; when the branch board connects the first voltage outlet terminal and the second voltage outlet terminal, the voltage regulating coil between the first voltage outlet terminal and the second voltage outlet terminal is short-circuited, and the first The voltage outlet terminal is the first gear; when the connection between the first voltage outlet terminal and the second voltage outlet terminal is disconnected, the voltage regulating coil between the first voltage outlet terminal and the second voltage outlet terminal is connected, The outlet from the second voltage outlet terminal is the second gear.
  • the pressure regulating panel also includes several first tap terminals for regulating the voltage of the first gear and several second tap terminals for regulating the voltage of the second gear.
  • the connecting terminal is led out from the first tap gear coil between the incoming line terminal and the first voltage outlet terminal, and the second tap terminal is led out from the second tap gear coil in the voltage regulating coil.
  • the voltage regulation range of the first tap terminal or the second tap terminal is ⁇ 5% or ⁇ 2 ⁇ 2.5%.
  • the number of turns ⁇ N of the voltage regulating grid side coil is obtained by formula 1:
  • N1 is the number of turns of the grid-side coil corresponding to the first gear
  • N2 is the number of turns of the grid-side coil corresponding to the second gear
  • N1 and N2 are obtained by formulas 2.1 and 2.2 respectively:
  • U network is the fixed phase voltage at the grid side
  • et1 is the turn potential corresponding to the first voltage
  • e t2 is the turn potential corresponding to the second voltage.
  • e t1 and e t2 values are obtained by formulas 3.1 and 3.2:
  • U 1 is the first phase voltage on the valve side
  • U 2 is the second phase voltage on the valve side
  • n is the number of turns of the coil on the second valve side.
  • the number of turns of the first valve-side coil is 26, and the number of turns of the second valve-side coil is 45.
  • the gear adjustment is convenient and flexible: it can not only easily realize the voltage exchange of 485V and 590V output on the valve side, but also meet the gear adjustment requirements of the primary side network voltage tapping range;
  • the product structure of the rectifier transformer is compact: it can be integrated in the DC traction transformer box for use.
  • Fig. 1 is a schematic diagram of a valve side coil of a variable flux voltage regulating rectifier transformer for electric vehicles described in an embodiment of the present invention
  • Fig. 2 is a schematic diagram of a grid-side coil of a flux-changing rectifier transformer for electric vehicles described in an embodiment of the present invention
  • Fig. 3 is the schematic diagram of a kind of variable magnetic flux regulating rectifier transformer for tram described in an embodiment of the present invention
  • Fig. 4 is a schematic diagram of a first-voltage down-regulation panel of a variable-flux voltage-regulating rectifier transformer for electric vehicles described in an embodiment of the present invention
  • Fig. 5 is a schematic diagram of the second voltage down-regulating panel of a variable flux voltage regulating rectifier transformer for electric vehicles described in an embodiment of the present invention
  • Fig. 6 is a schematic diagram of voltage regulation of a variable flux voltage regulation rectifier transformer for electric vehicles described in an embodiment of the present invention.
  • 10-valve side coil 101-first valve side coil; 102-second valve side coil; 20-grid side coil; 201-first grid side coil; 202-second grid side coil; 301-split plate; 3011-incoming terminal; 3012-first voltage outlet terminal; 3013-second voltage outlet terminal; 3014-first tap terminal; 3015-second tap terminal;
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
  • the variable flux voltage regulating rectifier transformer for trams includes a three-phase coil with a double-split four-coil structure.
  • the three-phase coil is divided into a valve-side coil 10 and a grid-side coil corresponding to the valve-side coil 10. 20.
  • the valve-side coil 10 is split into two parts: three star-connected first valve-side coils 101 and three delta-connected second valve-side coils 102, and the grid-side coil 20 is split into three delta-connected first grid-side coils 201 and three delta-connected second grid-side coils 202, in each phase coil the first grid-side coil 201 and the second grid-side coil 202 are connected in parallel;
  • the first grid-side coil 201 or the second grid-side coil 202 is provided with a first gear with the number of turns corresponding to the first voltage of the net valve and a second gear with the second voltage of the net valve, and the first voltage is higher than the second gear.
  • different turn potentials of the grid-side coil 20 are obtained by changing the gear position of the grid-side coil 20 .
  • the turn potential of the grid-side coil 20 is equal to the turn potential of the valve-side coil 10, that is to say, on the premise that the input voltage remains unchanged, the number of turns of the grid-side coil 20 connected to the circuit can be changed, so that Change the turn potential of the network side coil 20, the turn potential of the valve side coil 10 will also change accordingly, and the number of connected turns of the valve side coil 10 remains unchanged, then the output voltage of the valve side coil 10 will follow the turn potential of both sides. It changes in direct proportion, thus achieving the purpose of realizing the secondary output voltage transformation of the transformer. That is to say, as long as the connected turns of the grid-side coil 20 are well controlled, the output voltage of the valve-side coil 10 can be controlled.
  • the transformation of the valve side voltage is realized through the electromagnetic induction change formed by the network side coil 20 and the iron core. Since the coils in the present invention have a double-split four-coil structure, on the basis of realizing the variable magnetic flux voltage regulation on the grid side, the turns of the two parallel coils should be set separately to avoid circulating currents in the upper and lower coils due to the difference in the number of turns . With the transformation of the turn potential, the magnetic flux of the rectifier transformer will change. In other words, the transformation of the valve side voltage is realized through the electromagnetic induction change formed by the grid side coil 20 and the iron core. Therefore, this voltage regulation method is called variable magnetic field. Through pressure regulation.
  • U 1 is the first phase voltage on the valve side
  • U 2 is the second phase voltage on the valve side
  • n is the number of turns of the coil 10 on the valve side.
  • N1 and N2 are obtained by formulas 2.1 and 2.2, respectively:
  • U grid is the fixed-phase voltage of the grid side. It should be noted that since the grid side coil 20 is connected in parallel with two coils, the number of turns here is the number of turns on one coil.
  • the gear position is adjusted through the voltage regulating panel
  • the voltage regulating panel includes a wiring board, an incoming line terminal 3011 drawn from the grid side coil 20 and arranged on the wiring board, and a first voltage outgoing line terminal 3012, the second voltage outlet terminal 3013, and the branch board 301 connecting the terminals; when the branch board 301 connects the first voltage outlet terminal 3012 and the second voltage outlet terminal 3013, the first voltage outlet terminal 3012 and the second voltage outlet terminal The voltage regulating coil between 3013 is short-circuited, and the first voltage outlet terminal 3012 is the first gear. When the first voltage outlet terminal 3012 and the second voltage outlet terminal 3013 are disconnected, the first voltage outlet terminal The voltage regulating coil between 3012 and the second voltage outlet terminal 3013 is connected, and the outlet from the second voltage outlet terminal 3013 is the second gear.
  • the valve-side coil 10 in the present invention has no structural changes during the entire voltage conversion, the main structure of the transformer has not changed, the position of the external connection line of the grid-side coil 20 has no change, and there are no redundant structural parts, which is convenient for on-site operation and maintenance. manage.
  • the voltage regulation panel also includes several first tap terminals 3014 for regulating the voltage of the first gear and several second tap terminals 3015 for regulating the voltage of the second gear.
  • a tap terminal 3014 leads out from the first tap gear coil between the incoming line terminal 3011 and the first voltage outlet terminal 3012, and the second tap terminal 3015 leads out from the second tap gear coil in the voltage regulation coil.
  • Short-circuit the voltage regulation coil and disconnect the second tap terminal 3015 then connect the corresponding first tap terminal 3014 through the tap board 301 to perform first gear voltage regulation; connect the voltage regulation coil and set the first tap gear Adjust to the maximum, and then connect the corresponding second tap terminal 3015 through the tap board 301 to carry out the second gear voltage regulation.
  • the voltage regulation range of the first tap terminal 3014 or the second tap terminal 3015 is ⁇ 5% or ⁇ 2 ⁇ 2.5%.
  • the first voltage is 590V
  • the second voltage is 485V.
  • the high-voltage ABC three-phase structure of the grid-side coil 20 is completely consistent, and only one phase is selected.
  • FIG. 4 and Figure 6, 2-5 is the first incoming line voltage regulating terminal 3014
  • 6-9 is the second incoming line terminal 3015
  • X1' is the first voltage outgoing line terminal 3012
  • X1" is the second voltage outgoing line terminal 3013
  • A1 and A2 are rectifier transformer incoming line terminal 3011.
  • the required access circuit part is A1-X", which is connected with a cable 302, where X1"-X1' uses a tap copper plate to connect X1" and X1' on the voltage regulating panel
  • the corresponding outlet terminals are short-circuited so that this part of the winding exits the grid-side coil 20. Since the grid-side coil 20 is two completely symmetrical coils connected in parallel, the same wiring can be performed on the other coil.
  • the voltage can be fine-tuned by adjusting the number of turns of the second incoming line terminal 3011 . Since the coil connected to it is A1-X1' when the output voltage is 590V, the first tap terminal 3014 can be adjusted to adjust the voltage.
  • the turn potentials of the three decrease successively, that is, the regulation within the range of ⁇ 5% of the target voltage can be achieved.
  • the positions of several first tap terminals 3014 are calculated in advance, and different short-circuiting methods can obtain different voltages, which are not limited to the above-mentioned three-stage voltage regulation, and terminals can also be added continuously to realize network
  • the requirement of side tap position ⁇ 2 ⁇ 2.5% makes it more convenient for users to use.
  • X1'-X1 needs to be connected to the transformer line, so X1' and X1" are disconnected, and the original 590V tap position is adjusted to the maximum tap position, that is, A1-X1', A2-X2' All the coils in between are connected in series, that is to say, the breakout board 301 here is placed at the connecting position of 7-8 on the coils.
  • the tap gear adjustment terminals are 2-5, and the voltage can be adjusted in the same way as above to meet the adjustment requirements of ⁇ 5%. Side tapping stalls ⁇ 2 x 2.5% on demand.
  • the present invention can not only conveniently realize the voltage exchange between 485V and 590V output on the valve side, but also meet the need for gear adjustment in the tap range of the primary side network voltage.
  • the cost is reduced. In the process of changing the number of turns, it is only necessary to ensure that the magnetic density of the iron core is not saturated, and it can be in the linear working area.
  • the voltage conversion is performed by adding copper foil. , the cost has been greatly reduced.
  • Stable transformer performance There is no obvious difference between the coil of this structure and the traditional traction rectifier transformer coil in the selection of the number of turns, structural design, electric density, and magnetic density selection, which can ensure the no-load line voltage unbalance rate of the two coils on the valve side, half
  • the characteristic parameters such as through-impedance unbalance rate and voltage transformation ratio meet the relevant requirements of national standards; and the number of turns of high-voltage coils connected in parallel with axial double splits is completely consistent, and there will be no circulating current during transformer operation, which improves the reliability of transformer operation;
  • the rectifier transformer has a compact structure and can be integrated in a DC traction transformer box.

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Abstract

The present invention belongs to the technical field of transformers, and particularly relates to a variable-flux voltage-variation rectifier transformer for an electric trolley. The variable-flux voltage-variation rectifier transformer comprises: a three-phase coil of a double-split four-coil structure, wherein the three-phase coil is divided into a valve-side coil and a grid-side coil corresponding to the valve-side coil, the valve-side coil is split into three first valve-side coils which are in a star connection and three second valve-side coils which are in a delta connection, the grid-side coil is split into three first grid-side coils which are in a delta connection and three second grid-side coils which are in a delta connection, and the first grid-side coil and the second grid-side coil in each phase of coils are connected in parallel; and the first grid-side coil or the second grid-side coil has a number of turns corresponding to a first gear of a first voltage of a grid valve and a second gear of a second voltage of the grid valve. In the present invention, the gear adjustment is convenient and flexible; not only can output voltages be conveniently exchanged on a valve side, but the gear adjustment requirements within a primary-side grid voltage tapping range can also be met; maintenance and management are facilitated; no structural change is generated; and the position of an external connecting line of a grid-side coil is not changed, such that field operation maintenance and management are facilitated.

Description

电车用变磁通调压整流变压器Flux-changing voltage-regulating rectifier transformer for tram 技术领域technical field
本发明属于变压器技术领域,具体涉及一种电车用变磁通调压整流变压器。The invention belongs to the technical field of transformers, and in particular relates to a flux-changing voltage-regulating rectifier transformer for electric vehicles.
背景技术Background technique
环境、气候已成为当今世界关注的重要课题,采用有轨(无轨)电车出行一般可视为污染物零排放的绿色交通。目前有轨(无轨)电车牵引整流站上,存在两种直流牵引电源系统,即直流600V系统和直流750V系统,由于电压等级的局限,两个系统不能通用,整体利用率较低,所选机车类型也有所限值。若能实现直流600V与直流750V通用的牵引系统,以实现两个系统的相互切换则是最为理想的解决方案。The environment and climate have become important issues in the world today, and the use of trolleybuses can generally be regarded as green transportation with zero emissions of pollutants. At present, there are two kinds of DC traction power systems in the traction rectification station of tram (trackless) tram, namely DC 600V system and DC 750V system. Types also have limited values. It is the most ideal solution to realize the common traction system of DC 600V and DC 750V to realize mutual switching between the two systems.
因有轨(无轨)电车使用的整流器为不可控电力二极管,现有技术中是通过调整整流变压器阀侧的输出电压,从而改变直流输出系统的电压等级。此技术方案主要存在以下问题:Because the rectifier used in the tram (trackless) is an uncontrollable power diode, in the prior art, the voltage level of the DC output system is changed by adjusting the output voltage at the valve side of the rectifier transformer. This technical scheme mainly has the following problems:
其一,有轨(无轨)电车牵引整流站一般为轴向双分裂四线圈结构,两个阀侧线圈连接的多组三相桥式整流电路并联构成的12脉波整流,网侧为10kV系统,600V直流系统对应阀侧交流输出电压为485V,750V直流系统对应阀侧交流输出电压为590V。阀侧两绕组一个联结成△接,一个联结成Y接,匝数相差
Figure PCTCN2021135183-appb-000001
倍。为保证电压输出的均衡性,阀侧两绕组空载线电压差值应低于0.3%,因此整流变压器阀侧可选择的匝数配比十分有限。如通过阀侧匝数变换实现485V和590V的电压输出,很难保证两个档位的电压均满足阀侧空载线电压差值<0.3%的要求。另,变压器的网侧和阀侧的变比偏差要求低于±0.5%,这进 一步缩小了阀侧Y接和△接匝数的选择范围,综上所述,改变阀侧匝数,很难获得精确匹配的结果,也就很难符合国标标准。
First, the traction rectification station of tram (trackless) generally has an axial double-split four-coil structure, and a 12-pulse rectification composed of multiple sets of three-phase bridge rectifier circuits connected in parallel with two valve-side coils. The grid side is a 10kV system , The 600V DC system corresponds to the valve side AC output voltage of 485V, and the 750V DC system corresponds to the valve side AC output voltage of 590V. One of the two windings on the valve side is connected into a △ connection, and the other is connected into a Y connection, and the number of turns is different
Figure PCTCN2021135183-appb-000001
times. In order to ensure the balance of voltage output, the no-load line voltage difference between the two windings on the valve side should be less than 0.3%, so the selectable ratio of turns on the valve side of the rectifier transformer is very limited. If the voltage output of 485V and 590V is realized by changing the number of turns on the valve side, it is difficult to ensure that the voltages of the two gears meet the requirement that the difference of the valve side no-load line voltage is less than 0.3%. In addition, the transformation ratio deviation between the grid side and the valve side of the transformer is required to be less than ±0.5%, which further narrows the selection range of the Y-connection and △-connection turns on the valve side. In summary, it is difficult to change the number of turns on the valve side. It is difficult to meet the national standard if the exact matching result is obtained.
其二,一般有轨(无轨)电车牵引变电站多建在城市繁华地段,人口密集,建设空间有限,因此牵引配电室的空间也十分有限,即使计算出了可精确匹配的线圈匝数,但每次更换档位需要对阀侧的Y接、△接铜排进行更换,不仅操作困难,还要有存放备用铜排的空间,且由于结构限定,△接铜排485V和590V无法通用。Second, traction substations for trams (or trolleys) are generally built in prosperous urban areas with dense population and limited construction space. Therefore, the space in the traction power distribution room is also very limited. Even if the coil turns that can be accurately matched are calculated, but Every time the gear is changed, the Y-connection and △-connection copper bars on the valve side need to be replaced. Not only is the operation difficult, but there is also space for storing spare copper bars. Due to structural limitations, the △-connection copper bars 485V and 590V cannot be used universally.
其三,整流变压器阀侧一般为铜箔绕制,铜排引出。阀侧二次调压会在阀侧增加铜箔和引出铜排,由于铜排的占空位置,为变压器阻抗计算的准确性带来困难,且很难保证低压线圈与高压线圈的空间位置对称性。Third, the valve side of the rectifier transformer is generally made of copper foil, and the copper bar is led out. The secondary pressure regulation on the valve side will add copper foil and lead out copper bars on the valve side. Due to the occupied position of the copper bars, it will be difficult to calculate the accuracy of the transformer impedance, and it is difficult to ensure that the spatial positions of the low-voltage coil and the high-voltage coil are symmetrical. sex.
发明内容Contents of the invention
本发明提供了一种电车用变磁通调压整流变压器,用以解决目前两种直流牵引电源系统无法通用的问题。The invention provides a variable magnetic flux voltage regulating rectifier transformer for trams, which is used to solve the problem that the current two DC traction power supply systems cannot be used in common use.
为了解决上述技术问题,本发明的技术方案是:所述电车用变磁通调压整流变压器,其包括双分裂四线圈结构的三相线圈,三相线圈分为阀侧线圈和与阀侧线圈对应的网侧线圈,所述阀侧线圈分裂成三个星接的第一阀侧线圈和三个角接的第二阀侧线圈两部分,所述网侧线圈分裂为三个角接的第一网侧线圈和三个角接的第二网侧线圈,在每相线圈中第一网侧线圈和第二网侧线圈并联;In order to solve the above-mentioned technical problems, the technical solution of the present invention is: the variable flux voltage regulating rectifier transformer for electric cars, which includes a three-phase coil with a double-split four-coil structure, and the three-phase coil is divided into a valve side coil and a valve side coil Corresponding grid-side coils, the valve-side coils are split into three star-connected first valve-side coils and three delta-connected second valve-side coils, and the grid-side coils are split into three delta-connected first valve-side coils. One grid-side coil and three second grid-side coils connected in delta, in each phase coil, the first grid-side coil and the second grid-side coil are connected in parallel;
所述第一网侧线圈或第二网侧线圈设有匝数对应网阀第一电压的第一档位和网阀第二电压的第二档位,所述第一电压高于第二电压,通过改变网侧线圈的档位获得网侧线圈不同的匝电势。The first grid-side coil or the second grid-side coil is provided with a number of turns corresponding to the first gear of the first voltage of the net valve and the second gear of the second voltage of the net valve, and the first voltage is higher than the second voltage , by changing the gear position of the grid-side coil to obtain different turn potentials of the grid-side coil.
根据变压器特性,网侧线圈的匝电势与阀侧线圈的匝电势相等,因阀侧匝电势的改变从而改变了阀侧输出电压,从而达到了实现变压器二次输出电压变换的目的。在两匝电势变换的过程中,变压器的磁通密度也随之改变,且在两种调压方式下,磁通密度不能饱和。阀侧电压的变换是通过网侧线圈和铁心构 成的电磁感应变化实现的。在实现网侧变磁通调压方式的基础上,对两并联线圈的匝数进行分别设置,避免因为匝数不同导致上下两线圈间出现环流。According to the characteristics of the transformer, the turn potential of the network side coil is equal to the turn potential of the valve side coil, and the output voltage of the valve side is changed due to the change of the turn potential of the valve side, thereby achieving the purpose of realizing the secondary output voltage conversion of the transformer. In the process of two-turn potential conversion, the magnetic flux density of the transformer also changes, and the magnetic flux density cannot be saturated under the two voltage regulation methods. The transformation of the valve side voltage is realized through the electromagnetic induction change formed by the network side coil and iron core. On the basis of realizing the variable magnetic flux voltage regulation method on the grid side, the turns of the two parallel coils are set separately to avoid the circulation between the upper and lower coils due to the difference in the turns.
可选地,所述档位通过调压面板进行调整,所述调压面板包括接线板、从网侧线圈引出并设置在接线板上的进线端子、第一电压出线端子、第二电压出线端子、以及连接端子的分接板;当分接板连接第一电压出线端子和第二电压出线端子时,第一电压出线端子和第二电压出线端子之间的调压线圈短接,从第一电压出线端子出线,为第一档位;当第一电压出线端子和第二电压出线端子之间断开连接时,第一电压出线端子和第二电压出线端子之间的调压线圈被接入,从第二电压出线端子出线为第二档位。Optionally, the gear position is adjusted through a voltage regulating panel, and the voltage regulating panel includes a terminal board, an incoming line terminal drawn from the grid side coil and arranged on the terminal board, a first voltage outgoing line terminal, and a second voltage outgoing line terminal. terminals, and the branch board connecting the terminals; when the branch board connects the first voltage outlet terminal and the second voltage outlet terminal, the voltage regulating coil between the first voltage outlet terminal and the second voltage outlet terminal is short-circuited, and the first The voltage outlet terminal is the first gear; when the connection between the first voltage outlet terminal and the second voltage outlet terminal is disconnected, the voltage regulating coil between the first voltage outlet terminal and the second voltage outlet terminal is connected, The outlet from the second voltage outlet terminal is the second gear.
可选地,所述调压面板还包括用于为第一档位调压的若干第一分接端子和用于为第二档位调压的若干第二分接端子,所述第一分接端子从进线端子和第一电压出线端子之间的第一分接档位线圈引出,所述第二分接端子从所述调压线圈中的第二分接档位线圈引出。Optionally, the pressure regulating panel also includes several first tap terminals for regulating the voltage of the first gear and several second tap terminals for regulating the voltage of the second gear. The connecting terminal is led out from the first tap gear coil between the incoming line terminal and the first voltage outlet terminal, and the second tap terminal is led out from the second tap gear coil in the voltage regulating coil.
可选地,短接调压线圈且断开第二分接端子,然后通过分接板连接相应第一分接端子进行第一档位调压;接入调压线圈并将第一分接档位调至最大,然后通过分接板连接相应第二分接端子进行第二档位调压。Optionally, short-circuit the voltage regulation coil and disconnect the second tap terminal, and then connect the corresponding first tap terminal through the tap board to perform first gear voltage regulation; connect the voltage regulation coil and switch the first tap gear Adjust the position to the maximum, and then connect the corresponding second tap terminal through the splitter board to adjust the voltage at the second gear.
可选地,所述第一分接端子或第二分接端子的调压范围为±5%或者±2×2.5%。Optionally, the voltage regulation range of the first tap terminal or the second tap terminal is ±5% or ±2×2.5%.
可选地,所述调压网侧线圈匝数ΔN通过式1获得:Optionally, the number of turns ΔN of the voltage regulating grid side coil is obtained by formula 1:
Figure PCTCN2021135183-appb-000002
Figure PCTCN2021135183-appb-000002
其中N 1为所述第一档位对应的网侧线圈匝数,N 2为所述第二档位对应的网侧线圈匝数; Wherein N1 is the number of turns of the grid-side coil corresponding to the first gear, and N2 is the number of turns of the grid-side coil corresponding to the second gear;
所述N 1和N 2分别通过式2.1和2.2获得: The N1 and N2 are obtained by formulas 2.1 and 2.2 respectively:
Figure PCTCN2021135183-appb-000003
Figure PCTCN2021135183-appb-000003
Figure PCTCN2021135183-appb-000004
Figure PCTCN2021135183-appb-000004
其中U 为网侧固定相电压,e t1为所述第一电压对应的匝电势,e t2为所述第二电压对应的匝电势。 Wherein U network is the fixed phase voltage at the grid side, et1 is the turn potential corresponding to the first voltage, and e t2 is the turn potential corresponding to the second voltage.
可选地,所述e t1和e t2值通过公式3.1和3.2获得: Optionally, the e t1 and e t2 values are obtained by formulas 3.1 and 3.2:
Figure PCTCN2021135183-appb-000005
Figure PCTCN2021135183-appb-000005
Figure PCTCN2021135183-appb-000006
Figure PCTCN2021135183-appb-000006
其中,U 1为所述阀侧第一相电压,U 2为所述阀侧第二相电压,n为第二阀侧线圈的匝数。 Wherein, U 1 is the first phase voltage on the valve side, U 2 is the second phase voltage on the valve side, and n is the number of turns of the coil on the second valve side.
可选地,所述第一阀侧线圈的匝数为26,所述第二阀侧线圈的匝数为45。Optionally, the number of turns of the first valve-side coil is 26, and the number of turns of the second valve-side coil is 45.
本发明提供的技术方案与现有技术相比具有如下优势:Compared with the prior art, the technical solution provided by the invention has the following advantages:
1)档位调节方便灵活:既可方便实现阀侧输出485V和590V的电压互换,又可满足一次侧网压分接范围的调档需求;1) The gear adjustment is convenient and flexible: it can not only easily realize the voltage exchange of 485V and 590V output on the valve side, but also meet the gear adjustment requirements of the primary side network voltage tapping range;
2)便于维护和管理:阀侧铜箔在整个电压变换中并未发生结构变化,变压器的主体结构也未发生改变,网侧线圈的外部联结线位置无变化,无多余结构件,便于现场运行维护和管理;2) Easy maintenance and management: The copper foil on the valve side has no structural changes during the entire voltage conversion, the main structure of the transformer has not changed, the position of the external connection line of the grid side coil has not changed, and there are no redundant structural parts, which is convenient for on-site operation maintenance and management;
3)成本降低:在匝数变换过程中只须保证铁心磁密不饱和,在线性工作区域即可,较之阀侧靠增加铜箔的方式进行电压变换,成本有较大幅度下降。3) Cost reduction: In the process of changing the number of turns, it is only necessary to ensure that the magnetic density of the iron core is not saturated, and it can be in the linear working area. Compared with the method of voltage conversion by adding copper foil on the valve side, the cost is greatly reduced.
4)变压器性能稳定:此种结构线圈与传统牵引整流变压器线圈在匝数选择、结构设计、电密、磁密选取等方面无明显差异,可保证阀侧两线圈的空载线电压不平衡率、半穿越阻抗不平衡率、电压变比等特性参数满足国家标准相关要求;4) The performance of the transformer is stable: there is no obvious difference between the coil of this structure and the coil of the traditional traction rectifier transformer in terms of the number of turns selection, structural design, electric density, magnetic density selection, etc., which can ensure the no-load line voltage unbalance rate of the two coils on the valve side , half-through impedance unbalance rate, voltage transformation ratio and other characteristic parameters meet the relevant requirements of national standards;
5)变压器性能稳定:轴向双分裂并联的网侧线圈匝数,结构完全一致,变压器运行时不会出现环流,提高了变压器运行的可靠性;5) The performance of the transformer is stable: the number of turns of the axial double-split parallel grid-side coil is completely consistent, and there will be no circulating current during the operation of the transformer, which improves the reliability of the transformer operation;
6)整流变压器产品结构紧凑:可集成在直流牵引变电箱内使用。6) The product structure of the rectifier transformer is compact: it can be integrated in the DC traction transformer box for use.
附图说明Description of drawings
图1是本发明一实施例中所述的一种电车用变磁通调压整流变压器的阀侧线圈示意图;Fig. 1 is a schematic diagram of a valve side coil of a variable flux voltage regulating rectifier transformer for electric vehicles described in an embodiment of the present invention;
图2是本发明一实施例中所述的一种电车用变磁通调压整流变压器的网侧线圈示意图;Fig. 2 is a schematic diagram of a grid-side coil of a flux-changing rectifier transformer for electric vehicles described in an embodiment of the present invention;
图3是本发明一实施例中所述的一种电车用变磁通调压整流变压器的示意图;Fig. 3 is the schematic diagram of a kind of variable magnetic flux regulating rectifier transformer for tram described in an embodiment of the present invention;
图4是本发明一实施例中所述的一种电车用变磁通调压整流变压器的第一电压下调节面板示意图;Fig. 4 is a schematic diagram of a first-voltage down-regulation panel of a variable-flux voltage-regulating rectifier transformer for electric vehicles described in an embodiment of the present invention;
图5是本发明一实施例中所述的一种电车用变磁通调压整流变压器的第二电压下调节面板示意图;Fig. 5 is a schematic diagram of the second voltage down-regulating panel of a variable flux voltage regulating rectifier transformer for electric vehicles described in an embodiment of the present invention;
图6为本发明一实施例中所述的一种电车用变磁通调压整流变压器的调压原理图。Fig. 6 is a schematic diagram of voltage regulation of a variable flux voltage regulation rectifier transformer for electric vehicles described in an embodiment of the present invention.
图中所示:As shown in the figure:
10-阀侧线圈;101-第一阀侧线圈;102-第二阀侧线圈;20-网侧线圈;201-第一网侧线圈;202-第二网侧线圈;301-分接板;3011-进线端子;3012-第一电压出线端子;3013-第二电压出线端子;3014-第一分接端子;3015-第二分接端子;302-斜拉线。10-valve side coil; 101-first valve side coil; 102-second valve side coil; 20-grid side coil; 201-first grid side coil; 202-second grid side coil; 301-split plate; 3011-incoming terminal; 3012-first voltage outlet terminal; 3013-second voltage outlet terminal; 3014-first tap terminal; 3015-second tap terminal;
具体实施方式Detailed ways
为了便于理解,下面结合实施例阐述所述电车用变磁通调压整流变压器,应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。For ease of understanding, the electric vehicle flux-changing voltage-regulating rectifier transformer will be described below in conjunction with embodiments. It should be understood that these embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位和 位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation and positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplification of the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific orientation construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1-2所示,电车用变磁通调压整流变压器,其包括双分裂四线圈结构的三相线圈,三相线圈分为阀侧线圈10和与阀侧线圈10对应的网侧线圈20,阀侧线圈10分裂成三个星接的第一阀侧线圈101和三个角接的第二阀侧线圈102两部分,网侧线圈20分裂为三个角接的第一网侧线圈201和三个角接的第二网侧线圈202,在每相线圈中第一网侧线圈201和第二网侧线圈202并联;As shown in Figure 1-2, the variable flux voltage regulating rectifier transformer for trams includes a three-phase coil with a double-split four-coil structure. The three-phase coil is divided into a valve-side coil 10 and a grid-side coil corresponding to the valve-side coil 10. 20. The valve-side coil 10 is split into two parts: three star-connected first valve-side coils 101 and three delta-connected second valve-side coils 102, and the grid-side coil 20 is split into three delta-connected first grid-side coils 201 and three delta-connected second grid-side coils 202, in each phase coil the first grid-side coil 201 and the second grid-side coil 202 are connected in parallel;
参照图2所示,第一网侧线圈201或第二网侧线圈202设有匝数对应网阀第一电压的第一档位和网阀第二电压的第二档位,第一电压高于第二电压,通过改变网侧线圈20的档位获得网侧线圈20不同的匝电势。Referring to Fig. 2, the first grid-side coil 201 or the second grid-side coil 202 is provided with a first gear with the number of turns corresponding to the first voltage of the net valve and a second gear with the second voltage of the net valve, and the first voltage is higher than the second gear. For the second voltage, different turn potentials of the grid-side coil 20 are obtained by changing the gear position of the grid-side coil 20 .
根据变压器特性,网侧线圈20的匝电势与阀侧线圈10的匝电势相等,也就是说,在接入电压不变的前提下,改变网侧线圈20接入电路中的匝数,从而可以改变网侧线圈20的匝电势,阀侧线圈10的匝电势也因此改变,且阀侧线圈10的接入匝数不变,那么阀侧线圈10的输出电压就会随着两侧的匝电势呈正比例变化,从而达到了实现变压器二次输出电压变换的目的。也就是说,只要控制好网侧线圈20的接入匝数,就可以控制阀侧线圈10的输出电压。According to the characteristics of the transformer, the turn potential of the grid-side coil 20 is equal to the turn potential of the valve-side coil 10, that is to say, on the premise that the input voltage remains unchanged, the number of turns of the grid-side coil 20 connected to the circuit can be changed, so that Change the turn potential of the network side coil 20, the turn potential of the valve side coil 10 will also change accordingly, and the number of connected turns of the valve side coil 10 remains unchanged, then the output voltage of the valve side coil 10 will follow the turn potential of both sides. It changes in direct proportion, thus achieving the purpose of realizing the secondary output voltage transformation of the transformer. That is to say, as long as the connected turns of the grid-side coil 20 are well controlled, the output voltage of the valve-side coil 10 can be controlled.
需要说明的一点是,在两匝电势变换的过程中,变压器的磁通密度也随之改变,且在两种调压方式下,磁通密度不能饱和。阀侧电压的变换是通过网侧线圈20和铁心构成的电磁感应变化实现的。由于本发明中的线圈为双分裂四线 圈结构,所以在实现网侧变磁通调压的方式基础上,两并联线圈的匝数应进行分别设置,避免因为匝数不同导致上下两线圈出现环流。随着匝电势的变换会导致整流变压器磁通的变化,换言之,阀侧电压的变换是通过网侧线圈20和铁心构成的电磁感应变化实现的,故将此种调压方式称之为变磁通调压。What needs to be explained is that during the process of two-turn potential transformation, the magnetic flux density of the transformer also changes accordingly, and the magnetic flux density cannot be saturated under the two voltage regulation methods. The transformation of the valve side voltage is realized through the electromagnetic induction change formed by the network side coil 20 and the iron core. Since the coils in the present invention have a double-split four-coil structure, on the basis of realizing the variable magnetic flux voltage regulation on the grid side, the turns of the two parallel coils should be set separately to avoid circulating currents in the upper and lower coils due to the difference in the number of turns . With the transformation of the turn potential, the magnetic flux of the rectifier transformer will change. In other words, the transformation of the valve side voltage is realized through the electromagnetic induction change formed by the grid side coil 20 and the iron core. Therefore, this voltage regulation method is called variable magnetic field. Through pressure regulation.
具体来说,其匝数计算如下所述:Specifically, its number of turns is calculated as follows:
先确定第一电压对应的匝电势e t1和第二电压对应的匝电势e t2First determine the turn potential e t1 corresponding to the first voltage and the turn potential e t2 corresponding to the second voltage,
e t1和e t2值通过公式3.1和3.2获得: The e t1 and e t2 values are obtained by formulas 3.1 and 3.2:
Figure PCTCN2021135183-appb-000007
Figure PCTCN2021135183-appb-000007
Figure PCTCN2021135183-appb-000008
Figure PCTCN2021135183-appb-000008
其中,U 1为阀侧第一相电压,U 2为阀侧第二相电压,为n阀侧线圈10的匝数。 Wherein, U 1 is the first phase voltage on the valve side, U 2 is the second phase voltage on the valve side, and n is the number of turns of the coil 10 on the valve side.
再确定在阀侧线圈10不变时,分别求出第一电压与第二电压下网侧线圈20的匝数N 1和N 2It is further determined that when the valve side coil 10 remains unchanged, the number of turns N 1 and N 2 of the grid side coil 20 under the first voltage and the second voltage are respectively obtained,
N 1和N 2分别通过式2.1和2.2获得: N1 and N2 are obtained by formulas 2.1 and 2.2, respectively:
Figure PCTCN2021135183-appb-000009
Figure PCTCN2021135183-appb-000009
Figure PCTCN2021135183-appb-000010
Figure PCTCN2021135183-appb-000010
其中U 为网侧固定相电压,需要说明的是,由于网侧线圈20为两线圈并联,这里的匝数值为一个线圈上的匝数。 Wherein U grid is the fixed-phase voltage of the grid side. It should be noted that since the grid side coil 20 is connected in parallel with two coils, the number of turns here is the number of turns on one coil.
最后确定调整电压时,调整线圈的匝数ΔN,When the adjustment voltage is finally determined, the number of turns ΔN of the adjustment coil,
调压线圈匝数ΔN通过式1获得:The number of turns of the voltage regulating coil ΔN is obtained by formula 1:
ΔN=[N 2-N 1]    (1) ΔN=[N 2 -N 1 ] (1)
至此便可以确定在切换电压时需要调整的线圈匝数,并且,根据调压线圈匝数在网侧线圈20中对应的位置设置分接端子,以用于很方便地进行电压的调整。So far, it is possible to determine the number of coil turns that need to be adjusted when the voltage is switched, and set tap terminals at corresponding positions in the grid-side coil 20 according to the number of turns of the voltage regulating coil, so as to conveniently adjust the voltage.
在本发明的一个具体实施例中,第一阀侧线圈101的匝数为26,第二阀侧线圈102的匝数为45。因阀侧△接线圈和Y接线圈匝数比为1:√3,但线圈的匝数值必须为整数,所以必定存在阀侧线圈101和102间的空载电压差,根据国标规定,阀侧线圈101和102间的空载电压差不得超过0.3%,故在本发明中,阀侧△接线圈匝数为45匝,Y接线圈的匝数为26匝,其阀侧线圈101和102间的空载电压差(26×√3-45)/45×100%=0.075%,远小于0.3%,远远小于国标要求。In a specific embodiment of the present invention, the number of turns of the first valve side coil 101 is 26, and the number of turns of the second valve side coil 102 is 45. Because the turns ratio of the △-connected coil on the valve side and the Y-connected coil is 1:√3, but the number of turns of the coil must be an integer, there must be a no-load voltage difference between the valve- side coils 101 and 102. According to the national standard, the valve-side The no-load voltage difference between coils 101 and 102 must not exceed 0.3%, so in the present invention, the number of turns of the valve-side △-connected coil is 45 turns, and the number of turns of the Y-connected coil is 26 turns. The no-load voltage difference (26×√3-45)/45×100%=0.075%, far less than 0.3%, far less than the national standard requirements.
如图3所示,在本发明中,档位通过调压面板进行调整,调压面板包括接线板、从网侧线圈20引出并设置在接线板上的进线端子3011、第一电压出线端子3012、第二电压出线端子3013、以及连接端子的分接板301;当分接板301连接第一电压出线端子3012和第二电压出线端子3013时,第一电压出线端子3012和第二电压出线端子3013之间的调压线圈短接,从第一电压出线端子3012出线,为第一档位,当第一电压出线端子3012和第二电压出线端子3013之间断开连接时,第一电压出线端子3012和第二电压出线端子3013之间的调压线圈被接入,从第二电压出线端子3013出线为第二档位。As shown in Figure 3, in the present invention, the gear position is adjusted through the voltage regulating panel, and the voltage regulating panel includes a wiring board, an incoming line terminal 3011 drawn from the grid side coil 20 and arranged on the wiring board, and a first voltage outgoing line terminal 3012, the second voltage outlet terminal 3013, and the branch board 301 connecting the terminals; when the branch board 301 connects the first voltage outlet terminal 3012 and the second voltage outlet terminal 3013, the first voltage outlet terminal 3012 and the second voltage outlet terminal The voltage regulating coil between 3013 is short-circuited, and the first voltage outlet terminal 3012 is the first gear. When the first voltage outlet terminal 3012 and the second voltage outlet terminal 3013 are disconnected, the first voltage outlet terminal The voltage regulating coil between 3012 and the second voltage outlet terminal 3013 is connected, and the outlet from the second voltage outlet terminal 3013 is the second gear.
本发明中的阀侧线圈10在整个电压变换中并未发生结构变化,变压器的主体结构也未发生改变,网侧线圈20的外部联结线位置无变化,无多余结构件,便于现场运行维护和管理。The valve-side coil 10 in the present invention has no structural changes during the entire voltage conversion, the main structure of the transformer has not changed, the position of the external connection line of the grid-side coil 20 has no change, and there are no redundant structural parts, which is convenient for on-site operation and maintenance. manage.
如图3-5所示,调压面板还包括用于为第一档位调压的若干第一分接端子3014和用于为第二档位调压的若干第二分接端子3015,第一分接端子3014从进线端子3011和第一电压出线端子3012之间的第一分接档位线圈引出,第二分接端子3015从调压线圈中的第二分接档位线圈引出。As shown in Figures 3-5, the voltage regulation panel also includes several first tap terminals 3014 for regulating the voltage of the first gear and several second tap terminals 3015 for regulating the voltage of the second gear. A tap terminal 3014 leads out from the first tap gear coil between the incoming line terminal 3011 and the first voltage outlet terminal 3012, and the second tap terminal 3015 leads out from the second tap gear coil in the voltage regulation coil.
短接调压线圈且断开第二分接端子3015,然后通过分接板301连接相应第一分接端子3014进行第一档位调压;接入调压线圈并将第一分接档位调至最大,然后通过分接板301连接相应第二分接端子3015进行第二档位调压。Short-circuit the voltage regulation coil and disconnect the second tap terminal 3015, then connect the corresponding first tap terminal 3014 through the tap board 301 to perform first gear voltage regulation; connect the voltage regulation coil and set the first tap gear Adjust to the maximum, and then connect the corresponding second tap terminal 3015 through the tap board 301 to carry out the second gear voltage regulation.
第一分接端子3014或第二分接端子3015的调压范围为±5%或者±2×2.5%。The voltage regulation range of the first tap terminal 3014 or the second tap terminal 3015 is ±5% or ±2×2.5%.
具体来说,在本发明的一个具体实施例中,第一电压为590V,第二电压为485V,参照图4-6所示,网侧线圈20高压ABC三相结构完全一致,仅选择一相加以说明:Specifically, in a specific embodiment of the present invention, the first voltage is 590V, and the second voltage is 485V. Referring to Figures 4-6, the high-voltage ABC three-phase structure of the grid-side coil 20 is completely consistent, and only one phase is selected. To illustrate:
参照图4和图6,2-5为第一进线调压端子3014,6-9为第二进线端子3015,X1’为第一电压出线端子3012,X1”为第二电压出线端子3013,A1和A2均为整流变压器进线端子3011。Referring to Figure 4 and Figure 6, 2-5 is the first incoming line voltage regulating terminal 3014, 6-9 is the second incoming line terminal 3015, X1' is the first voltage outgoing line terminal 3012, X1" is the second voltage outgoing line terminal 3013 , A1 and A2 are rectifier transformer incoming line terminal 3011.
当所需电压为590V时,其所需的接入电路部分为A1-X”,使用斜拉线302将其连接,其中X1”-X1’使用分接铜板将调压面板上X1”和X1’对应的出线端子短接,使这一部分绕组退出网侧线圈20。由于网侧线圈20为两完全对称的线圈并联,所以对另一线圈进行同样的接线即可。When the required voltage is 590V, the required access circuit part is A1-X", which is connected with a cable 302, where X1"-X1' uses a tap copper plate to connect X1" and X1' on the voltage regulating panel The corresponding outlet terminals are short-circuited so that this part of the winding exits the grid-side coil 20. Since the grid-side coil 20 is two completely symmetrical coils connected in parallel, the same wiring can be performed on the other coil.
根据国标规定的±5%的调节需求,可以通过调节第二进线端子3011的匝数来对电压进行微调。由于在输出电压为590V时,其接入的线圈为A1-X1’,所以可以调节第一分接端子3014,以进行电压的调整。According to the regulation requirement of ±5% stipulated by the national standard, the voltage can be fine-tuned by adjusting the number of turns of the second incoming line terminal 3011 . Since the coil connected to it is A1-X1' when the output voltage is 590V, the first tap terminal 3014 can be adjusted to adjust the voltage.
具体来说,参照图6所示,当第一分接端子3014中的6-7被短接时,两端子之间的线圈被短接从而退出网侧线圈20,网侧线圈20减少了n1匝;当第一分接端子3014中的7-8被短接时,两端子之间的线圈被短接从而退出网侧线圈20,网侧线圈20减少了n2匝;当第一分接端子3014中的8-9被短接时,两端子之间的线圈被短接从而退出网侧线圈20,网侧线圈20减少了n3匝,且n1大于n2大于n3,在输入电压不变时,其三者的匝电势依次降低,即可以达到在目标电压±5%范围内的调节。需要说明的是,若干第一分接端子3014的位置是提前计算好的,且不同的短接方式可以得到不同的电压,并不限于上述的三级调 压,也可继续增加端子,实现网侧分接档位±2×2.5%的需求,使用户在使用时更加方便。Specifically, as shown in FIG. 6, when 6-7 of the first tap terminal 3014 is short-circuited, the coil between the two terminals is short-circuited so as to withdraw from the grid-side coil 20, and the grid-side coil 20 reduces n1 turns; when 7-8 in the first tap terminal 3014 is short-circuited, the coil between the two terminals is short-circuited to withdraw from the grid-side coil 20, and the grid-side coil 20 reduces n2 turns; when the first tap terminal When 8-9 in 3014 is short-circuited, the coil between the two terminals is short-circuited to exit the grid-side coil 20, and the grid-side coil 20 reduces n3 turns, and n1 is greater than n2 and greater than n3. When the input voltage is constant, The turn potentials of the three decrease successively, that is, the regulation within the range of ±5% of the target voltage can be achieved. It should be noted that the positions of several first tap terminals 3014 are calculated in advance, and different short-circuiting methods can obtain different voltages, which are not limited to the above-mentioned three-stage voltage regulation, and terminals can also be added continuously to realize network The requirement of side tap position ±2×2.5% makes it more convenient for users to use.
参照图5和图6所示,当用户需要将输出电压调整为485V时,阀侧线圈10匝数不变,阀侧匝电势将变小,因此网侧匝电势也会变小,因网侧输入电压等级不变,则需要更多匝数接入线路中,来满足输出阀侧电压降低的需求。Referring to Figure 5 and Figure 6, when the user needs to adjust the output voltage to 485V, the number of 10 turns of the valve-side coil remains unchanged, and the potential of the valve-side turns will become smaller, so the potential of the network-side turns will also become smaller. If the input voltage level remains unchanged, more turns need to be connected to the line to meet the demand for voltage reduction on the output valve side.
这里需要将X1’-X1”接入变压器线路中,所以X1’与X1”处于断开状态,将原本590V的分接挡位调整到最大分接位置,即将A1-X1’、A2-X2’间的所有线圈串联,也就是说,将此处的分接板301放置在线圈上7-8的联结位置。Here X1'-X1" needs to be connected to the transformer line, so X1' and X1" are disconnected, and the original 590V tap position is adjusted to the maximum tap position, that is, A1-X1', A2-X2' All the coils in between are connected in series, that is to say, the breakout board 301 here is placed at the connecting position of 7-8 on the coils.
同样的,在输出电压为485V时,其分接挡位调节端子为2-5,用上述同样的方式可以对电压进行调整,以满足±5%的调节需求,也可继续增加端子,实现网侧分接档位±2×2.5%的需求。Similarly, when the output voltage is 485V, the tap gear adjustment terminals are 2-5, and the voltage can be adjusted in the same way as above to meet the adjustment requirements of ±5%. Side tapping stalls ±2 x 2.5% on demand.
综上,本发明既可方便实现阀侧输出485V和590V的电压互换,又可满足一次侧网压分接范围的调档需求。相较于其他调整电压等级的整流变压器而言成本降低,在匝数变换过程中只须保证铁心磁密不饱和,在线性工作区域即可,较之阀侧靠增加铜箔的方式进行电压变换,成本有较大幅度下降。变压器性能稳定:此种结构线圈与传统牵引整流变压器线圈在匝数选择、结构设计、电密、磁密选取等方面无明显差异,可保证阀侧两线圈的空载线电压不平衡率、半穿越阻抗不平衡率、电压变比等特性参数满足国家标准相关要求;且轴向双分裂并联的高压线圈匝数,结构完全一致,变压器运行时不会出现环流,提高了变压器运行的可靠性;整流变压器产品结构紧凑,可集成在直流牵引变电箱内使用。To sum up, the present invention can not only conveniently realize the voltage exchange between 485V and 590V output on the valve side, but also meet the need for gear adjustment in the tap range of the primary side network voltage. Compared with other rectifier transformers that adjust the voltage level, the cost is reduced. In the process of changing the number of turns, it is only necessary to ensure that the magnetic density of the iron core is not saturated, and it can be in the linear working area. Compared with the valve side, the voltage conversion is performed by adding copper foil. , the cost has been greatly reduced. Stable transformer performance: There is no obvious difference between the coil of this structure and the traditional traction rectifier transformer coil in the selection of the number of turns, structural design, electric density, and magnetic density selection, which can ensure the no-load line voltage unbalance rate of the two coils on the valve side, half The characteristic parameters such as through-impedance unbalance rate and voltage transformation ratio meet the relevant requirements of national standards; and the number of turns of high-voltage coils connected in parallel with axial double splits is completely consistent, and there will be no circulating current during transformer operation, which improves the reliability of transformer operation; The rectifier transformer has a compact structure and can be integrated in a DC traction transformer box.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,而这些修改或替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some or all of the technical features, and These modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (8)

  1. 一种电车用变磁通调压整流变压器,其特征在于,包括:双分裂四线圈结构的三相线圈,三相线圈分为阀侧线圈和与阀侧线圈对应的网侧线圈,所述阀侧线圈分裂成三个星接的第一阀侧线圈和三个角接的第二阀侧线圈两部分,所述网侧线圈分裂为三个角接的第一网侧线圈和三个角接的第二网侧线圈,在每相线圈中第一网侧线圈和第二网侧线圈并联;所述第一网侧线圈或第二网侧线圈设有匝数对应网阀第一电压的第一档位和网阀第二电压的第二档位,所述第一电压高于第二电压,通过改变网侧线圈的档位获得网侧线圈不同的匝电势。A flux-changing voltage-regulating rectifier transformer for electric cars, characterized in that it includes: a three-phase coil with a double-split four-coil structure, the three-phase coil is divided into a valve-side coil and a grid-side coil corresponding to the valve-side coil, the valve The side coil is split into three star-connected first valve-side coils and three delta-connected second valve-side coils, and the grid-side coil is split into three delta-connected first grid-side coils and three delta-connected The second grid-side coil, the first grid-side coil and the second grid-side coil in each phase coil are connected in parallel; the first grid-side coil or the second grid-side coil is provided with the first grid-side coil with the number of turns corresponding to the first voltage of the grid valve The first gear and the second gear of the second voltage of the network valve, the first voltage is higher than the second voltage, different turn potentials of the grid side coil are obtained by changing the gear of the grid side coil.
  2. 根据权利要求1所述的一种电车用变磁通调压整流变压器,其特征在于,包括:档位通过调压面板进行调整,所述调压面板包括接线板、从网侧线圈引出并设置在接线板上的进线端子、第一电压出线端子、第二电压出线端子、以及连接端子的分接板;当分接板连接第一电压出线端子和第二电压出线端子时,第一电压出线端子和第二电压出线端子之间的调压线圈短接,从第一电压出线端子出线,为第一档位;当第一电压出线端子和第二电压出线端子之间断开连接时,第一电压出线端子和第二电压出线端子之间的调压线圈被接入,从第二电压出线端子出线为第二档位。The variable flux voltage regulating rectifier transformer for electric vehicles according to claim 1, characterized in that it includes: the gear position is adjusted through a voltage regulating panel, and the voltage regulating panel includes a terminal board, which is drawn from the network side coil and set The incoming line terminal, the first voltage outgoing line terminal, the second voltage outgoing line terminal, and the branching board connecting the terminals on the wiring board; when the branching board connects the first voltage outgoing line terminal and the second voltage outgoing line terminal, the first voltage outgoing line The voltage regulating coil between the terminal and the second voltage outlet terminal is short-circuited, and the wire is output from the first voltage outlet terminal, which is the first gear; when the first voltage outlet terminal and the second voltage outlet terminal are disconnected, the first The voltage regulating coil between the voltage outlet terminal and the second voltage outlet terminal is connected, and the outlet from the second voltage outlet terminal is the second gear.
  3. 根据权利要求2所述的一种电车用变磁通调压整流变压器,其特征在于,包括:所述调压面板还包括用于为第一档位调压的若干第一分接端子和用于为第二档位调压的若干第二分接端子,所述第一分接端子从进线端子和第一电压出线端子之间的第一分接档位线圈引出,所述第二分接端子从所述调压线圈中的第二分接档位线圈引出。According to claim 2, a flux-changing voltage-regulating rectifier transformer for electric vehicles is characterized in that it comprises: the voltage-regulating panel also includes a plurality of first tapping terminals for voltage-regulating for the first gear and For several second tap terminals for voltage regulation of the second gear, the first tap terminals are drawn from the first tap gear coil between the incoming line terminal and the first voltage outgoing line terminal, and the second tap The connecting terminal is drawn out from the second tap gear coil in the voltage regulating coil.
  4. 根据权利要求1所述的一种电车用变磁通调压整流变压器,其特征在于,包括:短接调压线圈且断开第二分接端子,然后通过分接板连接相应第一分接端子进行第一档位调压;接入调压线圈并将第一分接档位调至最大,然后通过分接板连接相应第二分接端子进行第二档位调压。According to claim 1, a flux-changing voltage-regulating rectifier transformer for electric vehicles is characterized in that it includes: short-circuiting the voltage-regulating coil and disconnecting the second tap terminal, and then connecting the corresponding first tap terminal through the tap-off board Terminals for voltage regulation at the first gear; connect the voltage regulating coil and adjust the first tap gear to the maximum, and then connect the corresponding second tap terminal through the splitter board to perform voltage regulation at the second gear.
  5. 根据权利要求4所述的一种电车用变磁通调压整流变压器,其特征在于,包括:所述第一分接端子或第二分接端子的调压范围为±5%或者±2×2.5%。According to claim 4, a flux-changing voltage-regulating rectifier transformer for electric vehicles, characterized in that it comprises: the voltage regulation range of the first tap terminal or the second tap terminal is ±5% or ±2× 2.5%.
  6. 根据权利要求1所述的一种电车用变磁通调压整流变压器,其特征在于,包括:调压网侧线圈匝数ΔN通过式1获得:A variable flux voltage regulating rectifier transformer for electric vehicles according to claim 1, characterized in that it comprises: the number of turns ΔN of the coil on the side of the voltage regulating network is obtained by formula 1:
    ΔN=[N 2-N 1]  (1) ΔN=[N 2 -N 1 ] (1)
    其中N 1为所述第一档位对应的网侧线圈匝数,N 2为所述第二档位对应的网侧线圈匝数; Wherein N1 is the number of turns of the grid-side coil corresponding to the first gear, and N2 is the number of turns of the grid-side coil corresponding to the second gear;
    所述N 1和N 2分别通过式2.1和2.2获得: The N1 and N2 are obtained by formulas 2.1 and 2.2 respectively:
    Figure PCTCN2021135183-appb-100001
    Figure PCTCN2021135183-appb-100001
    Figure PCTCN2021135183-appb-100002
    Figure PCTCN2021135183-appb-100002
    其中U 为网侧固定相电压,e t1为所述第一电压对应的匝电势,e t2为所述第二电压对应的匝电势。 Wherein U network is the fixed phase voltage at the grid side, et1 is the turn potential corresponding to the first voltage, and e t2 is the turn potential corresponding to the second voltage.
  7. 根据权利要求6所述的一种电车用变磁通调压整流变压器,其特征在于,包括:所述e t1和e t2值通过公式3.1和3.2获得: According to claim 6, a variable magnetic flux regulating rectifier transformer for electric vehicles is characterized in that it comprises: the values of e t1 and e t2 are obtained by formulas 3.1 and 3.2:
    Figure PCTCN2021135183-appb-100003
    Figure PCTCN2021135183-appb-100003
    Figure PCTCN2021135183-appb-100004
    Figure PCTCN2021135183-appb-100004
    其中,U 1为所述阀侧第一相电压,U 2为所述阀侧第二相电压,n为第二阀侧线圈的匝数。 Wherein, U 1 is the first phase voltage on the valve side, U 2 is the second phase voltage on the valve side, and n is the number of turns of the coil on the second valve side.
  8. 根据权利要求1所述的一种电车用变磁通调压整流变压器,其特征在于,包括:所述第一阀侧线圈的匝数为26,所述第二阀侧线圈的匝数为45。According to claim 1, a flux-changing rectifier transformer for electric vehicles, characterized in that it comprises: the number of turns of the first valve side coil is 26, and the number of turns of the second valve side coil is 45 .
PCT/CN2021/135183 2021-11-29 2021-12-02 Variable-flux voltage-variation rectifier transformer for electric trolley WO2023092629A1 (en)

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GB2520336A (en) * 2013-11-18 2015-05-20 Advanced Electronic Solutions Ltd Voltage regulation
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CN202523539U (en) * 2011-11-15 2012-11-07 特变电工股份有限公司 Converter transformer
CN102647093A (en) * 2012-05-02 2012-08-22 广西柳州特种变压器有限责任公司 Novel dual power on-load voltage regulation rectifier transformer
CN202887956U (en) * 2012-11-06 2013-04-17 保定天威集团有限公司 Single phase-shift pressure regulating rectifier transformer
CN103413658A (en) * 2013-08-09 2013-11-27 卧龙电气集团股份有限公司 Amorphous alloy dry traction rectifier transformer allowing network side terminals to be led out from the same side
GB2520336A (en) * 2013-11-18 2015-05-20 Advanced Electronic Solutions Ltd Voltage regulation
CN205723100U (en) * 2016-06-14 2016-11-23 特变电工智能电气有限责任公司 A kind of 24 pulse wave three dimensional wound core dry-type traction rectifier transformers

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