WO2023092622A1 - Maglev vehicle interlayer design method and system, and electronic device - Google Patents

Maglev vehicle interlayer design method and system, and electronic device Download PDF

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Publication number
WO2023092622A1
WO2023092622A1 PCT/CN2021/134893 CN2021134893W WO2023092622A1 WO 2023092622 A1 WO2023092622 A1 WO 2023092622A1 CN 2021134893 W CN2021134893 W CN 2021134893W WO 2023092622 A1 WO2023092622 A1 WO 2023092622A1
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parameters
sandwich structure
sandwich
configuration
topology optimization
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PCT/CN2021/134893
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French (fr)
Chinese (zh)
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王爱彬
谭富星
刘洪涛
杨晶
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中车长春轨道客车股份有限公司
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Publication of WO2023092622A1 publication Critical patent/WO2023092622A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation

Definitions

  • the present application relates to the field of maglev vehicles, in particular to a design method, system and electronic equipment for a maglev vehicle interlayer.
  • the interlayer is located under the floor of the compartment, and is a frame structure formed by riveting, welding and bolting of aluminum alloy profiles and plates.
  • the interlayer structure is a unique structure of the maglev vehicle. All relevant electrical equipment, braking equipment, air conditioning units, and magnet running mechanisms in the maglev vehicle are installed in the interlayer and realize their functions.
  • stress-bearing components such as T-shaped brackets and traction rod supports are installed, and air passages and cable connections and passages are provided.
  • the sandwich structure Due to the structural characteristics of the maglev vehicle, the sandwich structure usually undertakes all the functions of the underframe, that is, it is not only connected to the suspension frame, but also the carrier of the coupler, which bears the increased load. At the same time, the sandwich structure passes through the internal skeleton and partitions. And other components accommodate more electrical equipment, which makes the sandwich structure need to have higher strength and rigidity, and at the same time, it is also necessary to ensure the need for lightweight.
  • the design experience of the sandwich structure is usually realized by relying on the designer's design experience, which has the problem of low design freedom and the inability to balance light weight and high rigidity.
  • maglev vehicle interlayer design method system and electronic equipment, and its specific scheme is as follows:
  • a method for designing a sandwich of a magnetic levitation vehicle comprising:
  • the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • a sandwich model structure is determined based on the longitudinal member configuration, transverse member configuration, and vertical member configuration.
  • the determining whether the topology optimization is valid based on the judgment result includes:
  • the reinforcement topology optimization is performed on the sandwich model structure.
  • topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member includes:
  • a longitudinal member configuration is determined based on the longitudinal topology optimized structure and the wall thickness of the sandwich structure.
  • performing topological optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determining the configuration of the cross member include:
  • the cross-member topology optimization is performed based on the design domain of the cross-member and the sandwich structure parameters to determine the configuration of the cross-member.
  • topology optimization of the vertical components based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical components is carried out to determine the configuration of the vertical components, including:
  • the topology optimization of the vertical component is performed based on the design domain and the vertical load of the vertical component, and the configuration of the vertical component is determined.
  • a sandwich design system for a maglev vehicle comprising:
  • the first determination unit is used to determine the sandwich structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, and the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • the second determination unit is used to perform topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determine the configuration of the longitudinal member;
  • the third determining unit is used to perform topology optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determine the configuration of the cross member;
  • the fourth determination unit is used to perform topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determine the configuration of the vertical component;
  • a generation unit is used for determining a sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
  • a judging unit configured to judge whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determine whether the topology optimization is valid based on the judging result.
  • An electronic device comprising:
  • a processor configured to determine the sandwich structure parameters of the magnetic levitation vehicle based on the design target of the magnetic levitation vehicle and the line working conditions, the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters; a sandwich structure based on the sandwich structure
  • the parameters and the structural characteristics of the longitudinal members are carried out to optimize the topology of the longitudinal members to determine the configuration of the longitudinal members; to optimize the topology of the transverse members based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse members to determine the configuration of the transverse members; Carrying out topological optimization of vertical components based on sandwich structural parameters of the structure and structural characteristics of vertical components, and determining vertical component configurations; determining a sandwich model structure based on the longitudinal component configurations, transverse component configurations, and vertical component configurations;
  • the memory is used to store a program for the processor to execute the above processing procedure.
  • a readable storage medium for storing at least one set of instructions
  • the instruction set is used to be called and at least execute the method of any one of the above-mentioned maglev vehicle sandwich design.
  • the interlayer design method, system and electronic equipment of the magnetic levitation vehicle determine the interlayer structural parameters of the magnetic levitation vehicle based on the design objectives of the magnetic levitation vehicle and the line conditions, and the interlayer structural parameters at least include: stiffness information , strength information and lightweight parameters; based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal components, the topology optimization of the longitudinal components is performed to determine the configuration of the longitudinal components; based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse components, the topology of the transverse components is performed Optimization, determine the configuration of the transverse member; perform topology optimization of the vertical member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical member, and determine the configuration of the vertical member; based on the configuration of the longitudinal member, the configuration of the transverse member and the vertical member The configuration determines the sandwich model structure.
  • This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure.
  • the design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
  • Fig. 1 is the flow chart of a kind of interlayer design method of maglev vehicle disclosed in the embodiment of the present application;
  • Fig. 2 is a schematic diagram of a sandwich structure disclosed in an embodiment of the present application.
  • Fig. 3 is the flow chart of a kind of interlayer design method of maglev vehicle disclosed in the embodiment of the present application.
  • Fig. 4 is a structural schematic diagram of a magnetic levitation vehicle interlayer design system disclosed in the embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of an electronic device disclosed in an embodiment of the present application.
  • This application discloses a method for designing a maglev vehicle interlayer, the flow chart of which is shown in Figure 1, including:
  • Step S11 Determine the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions.
  • the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • Step S12 performing topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determining the configuration of the longitudinal member;
  • Step S13 performing topology optimization of the transverse member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member, and determining the configuration of the transverse member;
  • Step S14 performing topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determining the configuration of the vertical component;
  • Step S15 determining the sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
  • the sandwich structure of the maglev vehicle is mainly connected by rivets, and the sandwich is made of aluminum profiles and aluminum plates.
  • the high requirements for strength and rigidity bring great difficulties to the design of the sandwich; at the same time, with the development of cities and the increase in population,
  • the demand for the speed grade of transportation vehicles is also gradually increasing, and the demand for lightweight is also increasing. Therefore, there is a certain contradiction between the design of lightweight and strength and stiffness of the sandwich structure of high-speed maglev vehicles.
  • the empirical design method is usually used, that is, based on the original configuration and referring to the structure calculated by the finite element strength, the weak points in the finite element calculation results are reinforced through cyclic iterations, and finally the design requirements of the sandwich structure are met.
  • this method not only depends on the original configuration, but also has the problem of not being able to reduce the weight without weakening the strength and stiffness of the sandwich structure.
  • the sandwich structure is mainly composed of central control aluminum profiles, plates, castings and connecting units.
  • the interface characteristic parameters to be optimized for profiles, plates, and casting structures include bending moments of inertia Iy and Iz, torsional moments of inertia It, and cross-sectional area A; parameters for profile rib unit optimization are wall thickness T; these design variables are related to vehicle body performance objectives.
  • the relationship can be: if the structural quality of profiles, plates, and castings decreases, the cross-sectional area A will decrease; if the stiffness of profiles, plates, and castings is required to increase, the cross-sectional area A will increase, thus causing a conflict. Therefore, A takes a certain value within the constraint interval to achieve the optimum, and such a design variable is an effective design variable.
  • the sandwich structure parameters of the maglev vehicle are determined based on the design objectives of the maglev vehicle and the line conditions.
  • the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters.
  • the stiffness information is the stiffness of the sandwich structure
  • the strength information is the strength simulation analysis load
  • the lightweight parameters are the design indicators that need to be achieved.
  • the design indicators may include: the vehicle design should meet the basic functional requirements of safety, comfort, and high-speed operation; in addition to meeting the strength and safety requirements, the vehicle body structure also needs to meet certain rigidity requirements to avoid resonance, complete equipment and be in free suspension
  • the natural frequency of the first-order vertical bending of the car in the state is not less than 7Hz; the car and the interlayer must adopt an integral load-bearing structure to minimize the vehicle's own weight, and the design of the car body must meet the weight limit requirements of the maglev vehicle; the strength and stiffness of the car body It needs to meet the requirements of various operating conditions when the train is running, and the strength calculation result should not exceed the maximum stress allowed by the material.
  • the factors involved in the combination of working conditions include: gravity; the first inertial force, which is generated by the acceleration condition; the second inertial force, which is generated by the maximum vertical acceleration generated by the vertical curve; the third inertial force, which is generated by the free lateral acceleration; The fourth inertial force is generated by driving power.
  • the sandwich structure is a unique structure of the maglev vehicle.
  • the basic structure and materials of each component are determined according to the overall size of the vehicle body and the installation interface requirements of all electrical equipment, braking equipment, air conditioning units, and magnet running mechanisms of the maglev vehicle.
  • the frame is made of aluminum alloy plate, and the horizontal and vertical are the structural characteristics of long aluminum profiles.
  • the topology optimization of the longitudinal components is carried out, followed by the topology optimization of the horizontal components, and finally the topology optimization of the vertical components.
  • topology optimization of transverse components and topology optimization of vertical components are combined to obtain a complete sandwich model structure.
  • FIG. 2 it is a schematic view of the longitudinal member, the transverse member and the vertical member in the sandwich structure, including: the longitudinal member 21 , the transverse member 22 and the vertical member 23 .
  • the complete sandwich model structure is obtained, which also includes:
  • determining whether the topology optimization is valid includes: if the judgment result shows that the parameters of the sandwich model structure match the sandwich structure parameters, then determining the sandwich model structure as the final configuration of the sandwich structure; if the judgment result shows that the parameters of the sandwich model structure match the sandwich structure parameters Structural parameters do not match, and the reinforcement topology optimization is performed on the sandwich model structure.
  • topology optimization can be directly performed on the complete sandwich model structure, or topology optimization can be continued on the longitudinal member configuration, transverse member configuration and vertical member configuration that make up the sandwich model structure. Stop the calculation until the requirements of stiffness and strength are met, otherwise, re-determine the stress optimization interval, that is, optimize the variables, so as to ensure that the component configurations in different directions can be optimized.
  • the stiffness and strength of the sandwich structure can be checked and calculated by means of finite elements, so as to realize whether the parameters of the sandwich model structure match the parameters of the sandwich structure.
  • parameters such as the weight, low-order modal value or strength safety factor of the optimized sandwich model structure can be compared with the original scheme.
  • the interlayer design method of the maglev vehicle disclosed in this embodiment determines the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions.
  • the interlayer structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • the topology optimization of the longitudinal member is carried out based on the sandwich structure parameters and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member;
  • the topology optimization of the transverse member is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member to determine the configuration of the transverse member;
  • the sandwich structure parameters and the structural characteristics of the vertical components are topologically optimized to determine the configuration of the vertical components;
  • the sandwich model structure is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components.
  • This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure.
  • the design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
  • This embodiment discloses a method for designing an interlayer of a maglev vehicle, the flow chart of which is shown in Figure 3, including:
  • Step S31 Determine the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions.
  • the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • Step S32 determining the longitudinal topology optimization structure based on the profile of the longitudinal member and the extrusion ratio of the profile, and determining the configuration of the longitudinal member based on the longitudinal topology optimization structure and the wall thickness of the sandwich structure;
  • Step S33 performing topology optimization of the transverse member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member, and determining the configuration of the transverse member;
  • Step S34 performing topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determining the configuration of the vertical component;
  • Step S35 determining the sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
  • the topology optimization of the longitudinal member is carried out first, and the topology optimization design domain, optimization variables and optimization objectives are determined.
  • the topology optimization iterative calculation obtains the optimized topology optimization structure; after the topology optimization structure is determined, the key points are determined based on the topology optimization structure.
  • Topology optimization structure and key points determine the configuration of lightweight and high-strength longitudinal members.
  • the structural characteristics of the longitudinal members are mainly composed of large and long hollow aluminum profiles, and the load-bearing structure needs to consider the profile extrusion ratio as a constraint condition.
  • the flexibility of the sandwich structure can be selected as the objective function, and the optimization goal is to minimize the flexibility of the sandwich structure, that is, to maximize the stiffness.
  • the relative density of each unit in the design area is selected as the design variable, and the optimized volume is selected as the constraint condition, and the optimized volume is required not to be greater than a certain percentage of the volume of the original optimized design area.
  • the design variables are: the supporting beam selected for the sandwich structure, that is, the air channel cavity, the E-beam, the floor design domain, etc.; the goal is to minimize the flexibility; the constraint conditions are: volume fraction constraint, profile extrusion ratio constraint, The maximum stress is less than the maximum stress allowed by the material, etc.
  • the practice is: to determine the design domain of the transverse member based on the plate characteristics and electrical interface of the transverse member, to perform topology optimization of the more similar member based on the design domain of the transverse member and the parameters of the sandwich structure, and to determine the structure of the transverse member. type.
  • the design domain, optimization variables, and optimization objectives of the transverse diaphragm are determined, and the transverse structural configuration is obtained through topology optimization iterations.
  • the structural feature of the transverse member is that it is mainly composed of plates and is a non-load-bearing structure.
  • the design domain needs to reserve electrical interfaces in advance.
  • the design variables to determine the configuration of the transverse member are: the design domain of the transverse diaphragm with the characteristics of the sandwich structure; the goal is to minimize the flexibility, and the constraints are: volume fraction constraints, non-design domain constraints for fixed electrical interfaces, maximum stress less than material Allowable maximum stress, etc.
  • the actual method is: determine the design domain of the vertical components based on the structural characteristics of the vertical components, perform topology optimization of the vertical components based on the design domain of the vertical components and the vertical load, and Component configuration.
  • the design domain, optimization variables, optimization objectives, and draft constraints of the vertical member traction rod support are determined, and the vertical member configuration is obtained through topology optimization iterative calculation.
  • the design variables are: the design domain of the traction rod support specific to the sandwich structure, the goal is to minimize the compliance, and the constraints are: volume fraction constraints, draft slope constraints, the maximum stress is less than the allowable stress of the material, etc.
  • the interlayer design method of the maglev vehicle disclosed in this embodiment determines the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions.
  • the interlayer structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • the topology optimization of the longitudinal member is carried out based on the sandwich structure parameters and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member;
  • the topology optimization of the transverse member is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member to determine the configuration of the transverse member;
  • the sandwich structure parameters and the structural characteristics of the vertical components are topologically optimized to determine the configuration of the vertical components;
  • the sandwich model structure is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components.
  • This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure.
  • the design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
  • maglev car interlayer design system the structural diagram of which is shown in Figure 4, including:
  • a first determining unit 41 a second determining unit 42 , a third determining unit 43 , a fourth determining unit 44 and a generating unit 45 .
  • the first determining unit 41 is used to determine the sandwich structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, and the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
  • the second determination unit 42 is used to perform topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determine the configuration of the longitudinal member;
  • the third determining unit 43 is used to perform topology optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determine the configuration of the cross member;
  • the fourth determination unit 44 is used to perform topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determine the configuration of the vertical component;
  • the generation unit 45 is used to determine the sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
  • interlayer design system for maglev vehicles disclosed in this embodiment may also include:
  • the judging unit is configured to judge whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determine whether the topology optimization is valid based on the judging result.
  • the judgment unit determines whether the topology optimization is valid based on the judgment result, including:
  • the sandwich model structure is determined as the final configuration of the sandwich structure; if the judgment unit determines that the judgment result shows that the parameters of the sandwich model structure do not match the sandwich structure parameters , the reinforcement topology optimization of the sandwich model structure is carried out.
  • the second determining unit is used for:
  • the longitudinal topology optimization structure is determined based on the profile of the longitudinal member and the extrusion ratio of the profile; the configuration of the longitudinal member is determined based on the longitudinal topology optimization structure and the wall thickness of the sandwich structure.
  • the third determining unit is used for:
  • the design domain of the transverse member is determined based on the plate characteristics and electrical interface of the transverse member; the topology optimization of the transverse member is carried out based on the design domain of the transverse member and the parameters of the sandwich structure, and the configuration of the transverse member is determined.
  • the fourth determining unit is used for:
  • the design domain of vertical components is determined based on the structural characteristics of vertical components; the topology optimization of vertical components is performed based on the design domain of vertical components and the vertical load, and the configuration of vertical components is determined.
  • the interlayer design system for maglev vehicles disclosed in this embodiment is realized based on the interlayer design method for maglev vehicles disclosed in the above embodiments, and will not be repeated here.
  • the interlayer design system for the maglev vehicle disclosed in this embodiment determines the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions.
  • the interlayer structure parameters at least include: stiffness information, strength information, and lightweight parameters;
  • the topology optimization of the longitudinal member is carried out based on the sandwich structure parameters and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member;
  • the topology optimization of the transverse member is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member to determine the configuration of the transverse member;
  • the sandwich structure parameters and the structural characteristics of the vertical components are topologically optimized to determine the configuration of the vertical components;
  • the sandwich model structure is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components.
  • This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure.
  • the design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
  • This embodiment discloses an electronic device, the schematic diagram of which is shown in Figure 5, including:
  • the processor 51 is used to determine the sandwich structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line working conditions.
  • the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters; sandwich structure parameters and longitudinal members based on the sandwich structure
  • the topology optimization of the longitudinal member is carried out to determine the configuration of the longitudinal member
  • the topology optimization of the transverse member is performed based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member, and the configuration of the transverse member is determined
  • the structural characteristics of the components are optimized for the topology of the vertical components to determine the configuration of the vertical components
  • the structure of the sandwich model is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components;
  • the memory 52 is used to store programs for the processor to execute the above-mentioned processing procedures.
  • the electronic equipment disclosed in this embodiment is implemented based on the design method for the interlayer of the magnetic levitation vehicle disclosed in the above embodiments, and will not be repeated here.
  • the sandwich structure parameters of the magnetic levitation vehicle are determined based on the design objectives of the magnetic levitation vehicle and the line working conditions.
  • the sandwich structure parameters at least include: stiffness information, strength information, and lightweight parameters; sandwich structure parameters based on the sandwich structure and the structural characteristics of the longitudinal members, the topology optimization of the longitudinal members is carried out to determine the configuration of the longitudinal members; the topology optimization of the transverse members is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse members, and the configuration of the transverse members is determined; the sandwich structure parameters based on the sandwich structure
  • the topology optimization of vertical components is carried out according to the structural characteristics of vertical components, and the configuration of vertical components is determined; the sandwich model structure is determined based on the configuration of longitudinal components, transverse components and vertical components.
  • This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure.
  • the design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
  • the embodiment of the present application also provides a readable storage medium on which a computer program is stored, and the computer program is loaded and executed by a processor to realize the steps of the above-mentioned maglev vehicle interlayer design method.
  • the specific implementation process can refer to the above-mentioned implementation The description of the corresponding part of the example is not repeated in this embodiment.
  • the present application also proposes a computer program product or computer program, the computer program product or computer program comprising computer instructions stored in a computer-readable storage medium.
  • the processor of the electronic device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the electronic device executes various optional implementations of the above-mentioned maglev vehicle interlayer design method or maglev vehicle interlayer design system.
  • the specific implementation process can refer to the description of the above-mentioned corresponding embodiments, and details are not repeated here.
  • each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
  • the description is relatively simple, and for relevant details, please refer to the description of the method part.
  • RAM random access memory
  • ROM read-only memory
  • EEPROM electrically programmable ROM
  • EEPROM electrically erasable programmable ROM
  • registers hard disk, removable disk, CD-ROM, or any other Any other known storage medium.

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Abstract

The present application discloses a maglev vehicle interlayer design method and system, and an electronic device. A longitudinal member, a transverse member and a vertical member of an interlayer structure are respectively subjected to topological optimization on the basis of a design target and a line working condition, so that an interlayer model structure is formed by means of a final combination, the purpose of meeting parameter requirements of rigidity, strength, light weight and the like is achieved on the basis of the design target without depending on an initial configuration and experience of a designer, and the design freedom degree is improved.

Description

一种磁悬浮车夹层设计方法、系统及电子设备A kind of interlayer design method, system and electronic equipment of maglev vehicle
本申请要求于2021年11月24日提交中国专利局、申请号为202111406764.7、发明名称为“一种磁悬浮车夹层设计方法、系统及电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202111406764.7 and the title of the invention "a magnetic levitation vehicle interlayer design method, system and electronic equipment" submitted to the China Patent Office on November 24, 2021, the entire content of which is incorporated by reference incorporated in this application.
技术领域technical field
本申请涉及磁悬浮车领域,尤其涉及一种磁悬浮车夹层设计方法、系统及电子设备。The present application relates to the field of maglev vehicles, in particular to a design method, system and electronic equipment for a maglev vehicle interlayer.
背景技术Background technique
夹层位于车厢地板下面,是由铝合金型材与板材铆接、焊接和螺栓连接而成的一种框架结构。夹层结构是磁悬浮车特有的结构,磁悬浮车内所有的有关电气设备、制动设备、空调机组、磁铁走行机构均是在夹层中安装并实现其功能。在空间框架结构的两侧还安装了T型支架、牵引拉杆支座等受力构件,并设有气路通道和电缆联接及通道。The interlayer is located under the floor of the compartment, and is a frame structure formed by riveting, welding and bolting of aluminum alloy profiles and plates. The interlayer structure is a unique structure of the maglev vehicle. All relevant electrical equipment, braking equipment, air conditioning units, and magnet running mechanisms in the maglev vehicle are installed in the interlayer and realize their functions. On both sides of the space frame structure, stress-bearing components such as T-shaped brackets and traction rod supports are installed, and air passages and cable connections and passages are provided.
由于磁悬浮车的结构特点,通常是由夹层结构承担底架的全部功能,即既与悬浮架相连,又是车钩的承载体,承受加大的载荷,同时,夹层结构通过内部的骨架和隔板等部件容纳了更多的电气设备,这就使得夹层结构需要具备较高的强度和刚度,同时,还需要保证轻量化的需求。目前通常依赖设计师的设计经验实现对夹层结构进行设计,其存在设计自由度低,无法兼顾轻量化与高刚度的问题。Due to the structural characteristics of the maglev vehicle, the sandwich structure usually undertakes all the functions of the underframe, that is, it is not only connected to the suspension frame, but also the carrier of the coupler, which bears the increased load. At the same time, the sandwich structure passes through the internal skeleton and partitions. And other components accommodate more electrical equipment, which makes the sandwich structure need to have higher strength and rigidity, and at the same time, it is also necessary to ensure the need for lightweight. At present, the design experience of the sandwich structure is usually realized by relying on the designer's design experience, which has the problem of low design freedom and the inability to balance light weight and high rigidity.
发明内容Contents of the invention
有鉴于此,本申请提供一种磁悬浮车夹层设计方法、系统及电子设备,其具体方案如下:In view of this, the present application provides a maglev vehicle interlayer design method, system and electronic equipment, and its specific scheme is as follows:
一种磁悬浮车夹层设计方法,包括:A method for designing a sandwich of a magnetic levitation vehicle, comprising:
基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,所述夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;Determining the interlayer structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;performing topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determining the configuration of the longitudinal member;
基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;performing cross-member topology optimization based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross-member, and determining the configuration of the cross-member;
基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;Carrying out topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determining the configuration of the vertical component;
基于所述纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。A sandwich model structure is determined based on the longitudinal member configuration, transverse member configuration, and vertical member configuration.
进一步的,还包括:Further, it also includes:
判断所述夹层模型结构的参数与所述夹层结构参数是否匹配,基于判断结果确定拓扑优化是否有效。Judging whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determining whether topology optimization is valid based on the judgment result.
进一步的,所述基于判断结果确定拓扑优化是否有效,包括:Further, the determining whether the topology optimization is valid based on the judgment result includes:
若判断结果表明所述夹层模型结构的参数与所述夹层结构参数匹配,则将所述夹层模型结构确定为所述夹层结构的最终构型;If the judgment result shows that the parameters of the sandwich model structure match the parameters of the sandwich structure, then determining the sandwich model structure as the final configuration of the sandwich structure;
若所述判断结果表明所述夹层模型结构的参数与所述夹层结构参数不匹配,对所述夹层模型结构进行补强拓扑优化。If the judgment result shows that the parameters of the sandwich model structure do not match the parameters of the sandwich structure, the reinforcement topology optimization is performed on the sandwich model structure.
进一步的,所述基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型,包括:Further, the topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member includes:
基于所述纵向构件的型材及型材挤压比确定纵向拓扑优化结构;determining a longitudinal topology optimization structure based on the profile of the longitudinal member and the extrusion ratio of the profile;
基于所述纵向拓扑优化结构及夹层结构的壁厚确定纵向构件构型。A longitudinal member configuration is determined based on the longitudinal topology optimized structure and the wall thickness of the sandwich structure.
进一步的,所述基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型,包括:Further, performing topological optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determining the configuration of the cross member include:
基于所述横向构件的板材特征及电气接口确定所述横向构件的设计域;determining a design domain of the cross member based on the panel characteristics and the electrical interface of the cross member;
基于所述横向构件的设计域及所述夹层结构参数进行横向构件拓扑优化,确定横向构件构型。The cross-member topology optimization is performed based on the design domain of the cross-member and the sandwich structure parameters to determine the configuration of the cross-member.
进一步的,所述基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型,包括:Further, the topology optimization of the vertical components based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical components is carried out to determine the configuration of the vertical components, including:
基于所述垂向构件的结构特征确定所述垂向构件的设计域;determining a design domain for the vertical member based on structural features of the vertical member;
基于所述垂向构件的设计域及垂向载荷进行垂向构件拓扑优化,确定垂向构件构型。The topology optimization of the vertical component is performed based on the design domain and the vertical load of the vertical component, and the configuration of the vertical component is determined.
一种磁悬浮车夹层设计系统,包括:A sandwich design system for a maglev vehicle, comprising:
第一确定单元,用于基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,所述夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;The first determination unit is used to determine the sandwich structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, and the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
第二确定单元,用于基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;The second determination unit is used to perform topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determine the configuration of the longitudinal member;
第三确定单元,用于基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;The third determining unit is used to perform topology optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determine the configuration of the cross member;
第四确定单元,用于基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;The fourth determination unit is used to perform topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determine the configuration of the vertical component;
生成单元,用于基于所述纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。A generation unit is used for determining a sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
进一步的,还包括:Further, it also includes:
判断单元,用于判断所述夹层模型结构的参数与所述夹层结构参数是否匹 配,基于判断结果确定拓扑优化是否有效。A judging unit, configured to judge whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determine whether the topology optimization is valid based on the judging result.
一种电子设备,包括:An electronic device comprising:
处理器,用于基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,所述夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于所述纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构;A processor, configured to determine the sandwich structure parameters of the magnetic levitation vehicle based on the design target of the magnetic levitation vehicle and the line working conditions, the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters; a sandwich structure based on the sandwich structure The parameters and the structural characteristics of the longitudinal members are carried out to optimize the topology of the longitudinal members to determine the configuration of the longitudinal members; to optimize the topology of the transverse members based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse members to determine the configuration of the transverse members; Carrying out topological optimization of vertical components based on sandwich structural parameters of the structure and structural characteristics of vertical components, and determining vertical component configurations; determining a sandwich model structure based on the longitudinal component configurations, transverse component configurations, and vertical component configurations;
存储器,用于存储所述处理器执行上述处理过程的程序。The memory is used to store a program for the processor to execute the above processing procedure.
一种可读存储介质,用于至少存储一组指令集;A readable storage medium for storing at least one set of instructions;
所述指令集用于被调用并至少执行如上任一项的磁悬浮车夹层设计的方法。The instruction set is used to be called and at least execute the method of any one of the above-mentioned maglev vehicle sandwich design.
从上述技术方案可以看出,本申请公开的磁悬浮车夹层设计方法、系统及电子设备,基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。本方案通过基于设计目标及线路工况对夹层结构的纵向构件、横向构件及垂向构件分别进行拓扑优化,以便于最终组合形成夹层模型结构,实现了不依赖初始构型和设计师经验,基于设计目标实现满足刚度、强度及轻量化等参数需求的目的,提高了设计自由度。It can be seen from the above technical solutions that the interlayer design method, system and electronic equipment of the magnetic levitation vehicle disclosed in the present application determine the interlayer structural parameters of the magnetic levitation vehicle based on the design objectives of the magnetic levitation vehicle and the line conditions, and the interlayer structural parameters at least include: stiffness information , strength information and lightweight parameters; based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal components, the topology optimization of the longitudinal components is performed to determine the configuration of the longitudinal components; based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse components, the topology of the transverse components is performed Optimization, determine the configuration of the transverse member; perform topology optimization of the vertical member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical member, and determine the configuration of the vertical member; based on the configuration of the longitudinal member, the configuration of the transverse member and the vertical member The configuration determines the sandwich model structure. This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure. The design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本申请实施例公开的一种磁悬浮车夹层设计方法的流程图;Fig. 1 is the flow chart of a kind of interlayer design method of maglev vehicle disclosed in the embodiment of the present application;
图2为本申请实施例公开的一种夹层结构的示意图;Fig. 2 is a schematic diagram of a sandwich structure disclosed in an embodiment of the present application;
图3为本申请实施例公开的一种磁悬浮车夹层设计方法的流程图;Fig. 3 is the flow chart of a kind of interlayer design method of maglev vehicle disclosed in the embodiment of the present application;
图4为本申请实施例公开的一种磁悬浮车夹层设计系统的结构示意图;Fig. 4 is a structural schematic diagram of a magnetic levitation vehicle interlayer design system disclosed in the embodiment of the present application;
图5为本申请实施例公开的一种电子设备的结构示意图。FIG. 5 is a schematic structural diagram of an electronic device disclosed in an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
本申请公开了一种磁悬浮车夹层设计方法,其流程图如图1所示,包括:This application discloses a method for designing a maglev vehicle interlayer, the flow chart of which is shown in Figure 1, including:
步骤S11、基于磁悬浮车设计目标及线路工况确定磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;Step S11. Determine the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions. The sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
步骤S12、基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;Step S12, performing topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determining the configuration of the longitudinal member;
步骤S13、基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;Step S13, performing topology optimization of the transverse member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member, and determining the configuration of the transverse member;
步骤S14、基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;Step S14, performing topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determining the configuration of the vertical component;
步骤S15、基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。Step S15, determining the sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
磁悬浮车的夹层结构以铆钉连接为主要连接方式、铝型材和铝板为骨架的夹层,强度和刚度方面的高要求给夹层的设计带来极大的困难;同时,随着城 市发展、人口增多,对交通运输车辆的速度等级的需求也逐渐提升,对轻量化的需求也增高,因此高速磁悬浮车的夹层结构的轻量化和强度、刚度之间的设计存在一定的矛盾。The sandwich structure of the maglev vehicle is mainly connected by rivets, and the sandwich is made of aluminum profiles and aluminum plates. The high requirements for strength and rigidity bring great difficulties to the design of the sandwich; at the same time, with the development of cities and the increase in population, The demand for the speed grade of transportation vehicles is also gradually increasing, and the demand for lightweight is also increasing. Therefore, there is a certain contradiction between the design of lightweight and strength and stiffness of the sandwich structure of high-speed maglev vehicles.
目前,通常采用经验设计方法,即基于原始构型并参考有限元强度计算的结构,通过循环迭代的方式,对有限元计算结果中的薄弱点进行补强,最终达到夹层结构的设计需求。但这种方式不仅要依赖原始构型,并且,还存在无法保证在轻量化的同时不减弱夹层结构的强度和刚度的问题。At present, the empirical design method is usually used, that is, based on the original configuration and referring to the structure calculated by the finite element strength, the weak points in the finite element calculation results are reinforced through cyclic iterations, and finally the design requirements of the sandwich structure are met. However, this method not only depends on the original configuration, but also has the problem of not being able to reduce the weight without weakening the strength and stiffness of the sandwich structure.
夹层结构主要由中控铝型材、板材、铸件及连接单元组成。型材、板材及铸件结构要优化的界面特性参数有弯曲惯性矩Iy与Iz,扭转惯性矩It以及截面积A;型材筋板单元优化的参数为壁厚T;这些设计变量与车体性能目标的关系可以为:若型材、板材及铸件结构质量减小,截面积A就会减小;若要求型材、板材及铸件刚度增大,截面积A就会增大,这样就造成了一种冲突,从而促使A取约束区间内某一值来达到最优,这样的设计变量才是有效的设计变量。夹层结构的优化变量较多,只有型材、板材及铸件单元截面积A与型材、板材及铸件单元厚度T可以造成上述冲突。Iy,Iz,It,K i,j这四类变量的变化对质量这个目标毫无影响,而只与刚度有关。因此,在刚度最大这个目标的作用下,Iy,Iz,It,K i,jj都取了约束的区间上限,这样的优化结果对指导夹层结构优化是毫无意义的。 The sandwich structure is mainly composed of central control aluminum profiles, plates, castings and connecting units. The interface characteristic parameters to be optimized for profiles, plates, and casting structures include bending moments of inertia Iy and Iz, torsional moments of inertia It, and cross-sectional area A; parameters for profile rib unit optimization are wall thickness T; these design variables are related to vehicle body performance objectives. The relationship can be: if the structural quality of profiles, plates, and castings decreases, the cross-sectional area A will decrease; if the stiffness of profiles, plates, and castings is required to increase, the cross-sectional area A will increase, thus causing a conflict. Therefore, A takes a certain value within the constraint interval to achieve the optimum, and such a design variable is an effective design variable. There are many optimization variables for the sandwich structure, and only the cross-sectional area A of the profile, plate, and casting unit and the thickness T of the profile, plate, and casting unit can cause the above-mentioned conflicts. The change of the four types of variables Iy, Iz, It, K i, j has no effect on the target of quality, but is only related to stiffness. Therefore, under the effect of the goal of maximum stiffness, Iy, Iz, It, K i, j j all take the upper limit of the constrained interval, and such optimization results are meaningless to guide the optimization of sandwich structures.
而本方案中,不再基于原始构型进行小范围的调整,而是重新构建新的构型。In this scheme, instead of making small-scale adjustments based on the original configuration, a new configuration is rebuilt.
首先基于磁悬浮车设计目标及线路工况确定磁悬浮车的夹层结构参数,其中,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数。刚度信息即夹层结构的刚度,强度信息即强度仿真分析载荷,轻量化参数即需要达到的设计指标。Firstly, the sandwich structure parameters of the maglev vehicle are determined based on the design objectives of the maglev vehicle and the line conditions. The sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters. The stiffness information is the stiffness of the sandwich structure, the strength information is the strength simulation analysis load, and the lightweight parameters are the design indicators that need to be achieved.
其中,设计指标可以包括:车辆设计应满足安全、舒适、高速运行的基本功能要求;车体结构除满足强度安全要求外,还需要达到一定的刚度要求,避免发生共振,装备完整并处于自由悬浮状态的车厢一阶垂向弯曲自振频率不低于7Hz;车厢和夹层需采用整体承载结构,最大限度降低车辆自重,车体的设计需满足磁悬浮车辆的重量限制要求;车体的强度与刚度需满足列车运行时的 各种运行工况要求,强度计算结果不应超过材料允许使用的最大应力。Among them, the design indicators may include: the vehicle design should meet the basic functional requirements of safety, comfort, and high-speed operation; in addition to meeting the strength and safety requirements, the vehicle body structure also needs to meet certain rigidity requirements to avoid resonance, complete equipment and be in free suspension The natural frequency of the first-order vertical bending of the car in the state is not less than 7Hz; the car and the interlayer must adopt an integral load-bearing structure to minimize the vehicle's own weight, and the design of the car body must meet the weight limit requirements of the maglev vehicle; the strength and stiffness of the car body It needs to meet the requirements of various operating conditions when the train is running, and the strength calculation result should not exceed the maximum stress allowed by the material.
其中,工况参与组合因素包括:重力;第一惯性力,由加速工况产生;第二惯性力,由竖曲线产生的最大垂向加速度产生;第三惯性力,由自由侧向加速度产生;第四惯性力,由行驶动力产生。Among them, the factors involved in the combination of working conditions include: gravity; the first inertial force, which is generated by the acceleration condition; the second inertial force, which is generated by the maximum vertical acceleration generated by the vertical curve; the third inertial force, which is generated by the free lateral acceleration; The fourth inertial force is generated by driving power.
基于线路运行的情况以及待设计的磁悬浮车的相关参数信息确定磁悬浮车的夹层结构的相关参数,以便基于夹层结构的相关参数进行拓扑优化,从而确定夹层结构的夹层模型结构。Determine the relevant parameters of the sandwich structure of the maglev vehicle based on the operation of the line and the relevant parameter information of the maglev vehicle to be designed, so as to perform topology optimization based on the relevant parameters of the sandwich structure, thereby determining the sandwich model structure of the sandwich structure.
在保证夹层结构的总体尺寸和电气接口不变的前提下,需确定各部件的基本结构和材料。Under the premise that the overall size and electrical interface of the sandwich structure remain unchanged, the basic structure and materials of each component need to be determined.
夹层结构是磁悬浮车特有的结构,根据车体总体尺寸和磁悬浮车所有的电气设备、制动设备、空调机组、磁铁走行机构安装接口要求,确定各部件的基本结构和材料。The sandwich structure is a unique structure of the maglev vehicle. The basic structure and materials of each component are determined according to the overall size of the vehicle body and the installation interface requirements of all electrical equipment, braking equipment, air conditioning units, and magnet running mechanisms of the maglev vehicle.
由于夹层横纵区分明显,框架为铝合金板材,横纵为通长铝型材的结构特点,首先进行纵向构件拓扑优化,之后进行横向构件拓扑优化,最后进行垂向构件拓扑优化,在纵向构件拓扑优化、横向构件拓扑优化及垂向构件拓扑优化后,将拓扑优化结束后得到的纵向构件构型、横向构件构型及垂向构件构型进行组合,从而得到完整的夹层模型结构。Due to the obvious distinction between horizontal and vertical interlayers, the frame is made of aluminum alloy plate, and the horizontal and vertical are the structural characteristics of long aluminum profiles. Firstly, the topology optimization of the longitudinal components is carried out, followed by the topology optimization of the horizontal components, and finally the topology optimization of the vertical components. After optimization, topology optimization of transverse components and topology optimization of vertical components, the longitudinal component configuration, transverse component configuration and vertical component configuration obtained after topology optimization are combined to obtain a complete sandwich model structure.
其中,如图2所示,为夹层结构中纵向构件、横向构件及垂向构件的示意图,包括:纵向构件21,横向构件22及垂向构件23。Wherein, as shown in FIG. 2 , it is a schematic view of the longitudinal member, the transverse member and the vertical member in the sandwich structure, including: the longitudinal member 21 , the transverse member 22 and the vertical member 23 .
在将各构件构型组合之后,得到完整的夹层模型结构后,还包括:After combining the configurations of each component, the complete sandwich model structure is obtained, which also includes:
判断夹层模型结构的参数与夹层结构参数是否匹配,基于判断结果确定拓扑优化是否有效。Judging whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determining whether the topology optimization is valid based on the judgment result.
其中,确定拓扑优化是否有效,包括:若判断结果表明夹层模型结构的参数与夹层结构参数匹配,则将夹层模型结构确定为夹层结构的最终构型;若判断结果表明夹层模型结构的参数与夹层结构参数不匹配,对夹层模型结构进行补强拓扑优化。Wherein, determining whether the topology optimization is valid includes: if the judgment result shows that the parameters of the sandwich model structure match the sandwich structure parameters, then determining the sandwich model structure as the final configuration of the sandwich structure; if the judgment result shows that the parameters of the sandwich model structure match the sandwich structure parameters Structural parameters do not match, and the reinforcement topology optimization is performed on the sandwich model structure.
即,若判断结果表明夹层模型结构的参数与夹层结构参数匹配,则表明拓扑优化是有效的;若两者不匹配,则表明拓扑优化是无效的,此时,需要继续进行补强拓扑优化。在进行补强拓扑优化时,可对完整的夹层模型结构直接进 行拓扑优化,也可以继续对组成该夹层模型结构的纵向构件构型、横向构件构型及垂向构件构型分别进行拓扑优化,直至满足刚度、强度等需求时停止计算,否则重新确定应力优化区间,即优化变量,以保证不同方向的构件构型都能够达到最优。That is, if the judgment result shows that the parameters of the sandwich model structure match the parameters of the sandwich structure, it indicates that the topology optimization is effective; if the two do not match, it indicates that the topology optimization is invalid, and at this time, it is necessary to continue to reinforce the topology optimization. When performing reinforcement topology optimization, topology optimization can be directly performed on the complete sandwich model structure, or topology optimization can be continued on the longitudinal member configuration, transverse member configuration and vertical member configuration that make up the sandwich model structure. Stop the calculation until the requirements of stiffness and strength are met, otherwise, re-determine the stress optimization interval, that is, optimize the variables, so as to ensure that the component configurations in different directions can be optimized.
具体的,可采用有限元的方式对夹层结构的刚度和强度进行校核计算,从而实现对夹层模型结构的参数与夹层结构参数是否匹配进行判断。其在进行比较时,可对优化后的夹层模型结构的重量、低阶模态值或强度安全系数等参数与原始方案进行比较分析。Specifically, the stiffness and strength of the sandwich structure can be checked and calculated by means of finite elements, so as to realize whether the parameters of the sandwich model structure match the parameters of the sandwich structure. During the comparison, parameters such as the weight, low-order modal value or strength safety factor of the optimized sandwich model structure can be compared with the original scheme.
本实施例公开的磁悬浮车夹层设计方法,基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。本方案通过基于设计目标及线路工况对夹层结构的纵向构件、横向构件及垂向构件分别进行拓扑优化,以便于最终组合形成夹层模型结构,实现了不依赖初始构型和设计师经验,基于设计目标实现满足刚度、强度及轻量化等参数需求的目的,提高了设计自由度。The interlayer design method of the maglev vehicle disclosed in this embodiment determines the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions. The interlayer structure parameters at least include: stiffness information, strength information and lightweight parameters; The topology optimization of the longitudinal member is carried out based on the sandwich structure parameters and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member; the topology optimization of the transverse member is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member to determine the configuration of the transverse member; The sandwich structure parameters and the structural characteristics of the vertical components are topologically optimized to determine the configuration of the vertical components; the sandwich model structure is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components. This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure. The design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
本实施例公开了一种磁悬浮车夹层设计方法,其流程图如图3所示,包括:This embodiment discloses a method for designing an interlayer of a maglev vehicle, the flow chart of which is shown in Figure 3, including:
步骤S31、基于磁悬浮车设计目标及线路工况确定磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;Step S31. Determine the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions. The sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
步骤S32、基于纵向构件的型材及型材挤压比确定纵向拓扑优化结构,基于纵向拓扑优化结构及夹层结构的壁厚确定纵向构件构型;Step S32, determining the longitudinal topology optimization structure based on the profile of the longitudinal member and the extrusion ratio of the profile, and determining the configuration of the longitudinal member based on the longitudinal topology optimization structure and the wall thickness of the sandwich structure;
步骤S33、基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;Step S33, performing topology optimization of the transverse member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member, and determining the configuration of the transverse member;
步骤S34、基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;Step S34, performing topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determining the configuration of the vertical component;
步骤S35、基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。Step S35, determining the sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
在确定纵向构件构型时,首先进行纵向构件拓扑优化,确定拓扑优化设计域、优化变量及优化目标,根据纵向构件为长大中空铝型材的型材特点,增加型材挤压比的约束条件,经过拓扑优化迭代计算获得经过优化的拓扑优化结构;在确定拓扑优化结构后,基于该拓扑优化结构确定关键点,在关键点的基础上,加上壁厚这一约束条件,确定关键线,最终基于拓扑优化结构及关键点确定轻量化高强度的纵向构件构型。When determining the configuration of the longitudinal member, the topology optimization of the longitudinal member is carried out first, and the topology optimization design domain, optimization variables and optimization objectives are determined. The topology optimization iterative calculation obtains the optimized topology optimization structure; after the topology optimization structure is determined, the key points are determined based on the topology optimization structure. Topology optimization structure and key points determine the configuration of lightweight and high-strength longitudinal members.
其中,纵向构件的结构特征为主要由大长中空铝型材组成,承载结构,需要考虑型材挤压比作为约束条件。Among them, the structural characteristics of the longitudinal members are mainly composed of large and long hollow aluminum profiles, and the load-bearing structure needs to consider the profile extrusion ratio as a constraint condition.
具体的,在对夹层结构进行优化设计时,为了使夹层结构具有较大的刚度,可选择夹层结构的柔度为目标函数,优化目标为夹层结构的柔度最小,即刚度最大。选择设计区域中各单元的相对密度为设计变量,选用优化后的体积作为约束条件,要求优化后的体积不大于原优化设计区域体积的一定百分比。Specifically, when optimizing the design of the sandwich structure, in order to make the sandwich structure have greater stiffness, the flexibility of the sandwich structure can be selected as the objective function, and the optimization goal is to minimize the flexibility of the sandwich structure, that is, to maximize the stiffness. The relative density of each unit in the design area is selected as the design variable, and the optimized volume is selected as the constraint condition, and the optimized volume is required not to be greater than a certain percentage of the volume of the original optimized design area.
其中,设计变量为:夹层结构选定的支撑梁,即气路型腔,E字梁,地板设计域等;目标为柔度最小化;约束条件为:体积分数约束、型材挤压比约束、最大应力小于材料允许使用的最大应力等。Among them, the design variables are: the supporting beam selected for the sandwich structure, that is, the air channel cavity, the E-beam, the floor design domain, etc.; the goal is to minimize the flexibility; the constraint conditions are: volume fraction constraint, profile extrusion ratio constraint, The maximum stress is less than the maximum stress allowed by the material, etc.
则夹层结构拓扑优化的数学模型为:Then the mathematical model of sandwich structure topology optimization is:
X={X 1,X 2,......,X n} T X={X 1 ,X 2 ,...,X n } T
min C=F TU min C=F T U
Figure PCTCN2021134893-appb-000001
Figure PCTCN2021134893-appb-000001
其中,X i(i=1,2,...,n)为设计变量,即每个微单元的相对密度;C为结构的柔度;F为载荷矢量;U为位移矢量;k为剩余材料百分比;V 1为优化后剩余材料的总体积;V 0为设计区域的体积;K为刚度矩阵。 Among them, Xi ( i =1,2,...,n) is the design variable, that is, the relative density of each micro-unit; C is the flexibility of the structure; F is the load vector; U is the displacement vector; k is the residual Material percentage; V 1 is the total volume of remaining material after optimization; V 0 is the volume of the design area; K is the stiffness matrix.
通过设定目标容差,确定是否为最优结果。设置目标容差实际上就是设置优化迭代中止的条件,迭代过程中只要连续两次计算的优化目标值相差的绝对值不超过目标容差时即中止迭代。定义夹层结构拓扑优化的目标容差 |C i+1-C i|≤0.003,其中C i为第i次迭代的目标函数夹层柔度的值,C i+1为第i+1次迭代的目标函数夹层柔度的值。 Determine if it is an optimal result by setting a target tolerance. Setting the target tolerance is actually setting the conditions for the termination of the optimization iteration. During the iteration process, as long as the absolute value of the difference between the optimized target values calculated twice in a row does not exceed the target tolerance, the iteration will be terminated. Define the target tolerance of sandwich structure topology optimization |C i+1 -C i |≤0.003, where C i is the value of the interlayer compliance of the objective function of the i-th iteration, and C i+1 is the value of the i+1-th iteration The value of the objective function interlayer compliance.
进一步的,对于横向构件构型,其实际为:基于横向构件的板材特征及电气接口确定横向构件的设计域,基于横向构件的设计域及夹层结构参数进行更像构件拓扑优化,确定横向构件构型。Furthermore, for the configuration of the transverse member, the practice is: to determine the design domain of the transverse member based on the plate characteristics and electrical interface of the transverse member, to perform topology optimization of the more similar member based on the design domain of the transverse member and the parameters of the sandwich structure, and to determine the structure of the transverse member. type.
基于横向构件的结构特征,基于电气接口不变的前提,确定横向隔板的设计域、优化变量、优化目标等,经过拓扑优化迭代获得横向结构构型。Based on the structural characteristics of the transverse member and the premise that the electrical interface remains unchanged, the design domain, optimization variables, and optimization objectives of the transverse diaphragm are determined, and the transverse structural configuration is obtained through topology optimization iterations.
其中,横向构件的结构特征为主要由板材组成,非承载结构,设计域需要提前预留电气接口。Among them, the structural feature of the transverse member is that it is mainly composed of plates and is a non-load-bearing structure. The design domain needs to reserve electrical interfaces in advance.
确定横向构件构型的设计变量为:夹层结构特点的横向隔板设计域;目标为柔度最小化,约束条件为:体积分数约束、对固定电气接口进行非设计域的约束、最大应力小于材料允许使用的最大应力等。The design variables to determine the configuration of the transverse member are: the design domain of the transverse diaphragm with the characteristics of the sandwich structure; the goal is to minimize the flexibility, and the constraints are: volume fraction constraints, non-design domain constraints for fixed electrical interfaces, maximum stress less than material Allowable maximum stress, etc.
进一步的,对于垂向构件构型,其实际为:基于垂向构件的结构特征确定垂向构件的设计域,基于垂向构件的设计域及垂向载荷进行垂向构件拓扑优化,确定垂向构件构型。Furthermore, for the configuration of vertical components, the actual method is: determine the design domain of the vertical components based on the structural characteristics of the vertical components, perform topology optimization of the vertical components based on the design domain of the vertical components and the vertical load, and Component configuration.
根据垂向载荷和垂向构件的结构特征确定垂向构件牵引拉杆支座的设计域、优化变量、优化目标、拔模约束,经过拓扑优化迭代计算获得垂向构件构型。According to the vertical load and the structural characteristics of the vertical member, the design domain, optimization variables, optimization objectives, and draft constraints of the vertical member traction rod support are determined, and the vertical member configuration is obtained through topology optimization iterative calculation.
其设计变量为:夹层结构特定的牵引拉杆支座的设计域,目标为柔度最小化,约束条件为:体积分数约束,拔模斜度约束,最大应力小于材料允许使用的应力等。The design variables are: the design domain of the traction rod support specific to the sandwich structure, the goal is to minimize the compliance, and the constraints are: volume fraction constraints, draft slope constraints, the maximum stress is less than the allowable stress of the material, etc.
在确定纵向构件构型、横向构件构型及垂向构件构型后,需要将纵向构件构型、横向构件构型及垂向构件构型于端部连接结构相结合,以得到夹层模型结构。After determining the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member, it is necessary to combine the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member with the end connection structure to obtain the sandwich model structure.
本实施例公开的磁悬浮车夹层设计方法,基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于夹层结构 的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。本方案通过基于设计目标及线路工况对夹层结构的纵向构件、横向构件及垂向构件分别进行拓扑优化,以便于最终组合形成夹层模型结构,实现了不依赖初始构型和设计师经验,基于设计目标实现满足刚度、强度及轻量化等参数需求的目的,提高了设计自由度。The interlayer design method of the maglev vehicle disclosed in this embodiment determines the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions. The interlayer structure parameters at least include: stiffness information, strength information and lightweight parameters; The topology optimization of the longitudinal member is carried out based on the sandwich structure parameters and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member; the topology optimization of the transverse member is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member to determine the configuration of the transverse member; The sandwich structure parameters and the structural characteristics of the vertical components are topologically optimized to determine the configuration of the vertical components; the sandwich model structure is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components. This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure. The design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
本实施例公开了一种磁悬浮车夹层设计系统,其结构示意图如图4所示,包括:This embodiment discloses a maglev car interlayer design system, the structural diagram of which is shown in Figure 4, including:
第一确定单元41,第二确定单元42,第三确定单元43,第四确定单元44及生成单元45。A first determining unit 41 , a second determining unit 42 , a third determining unit 43 , a fourth determining unit 44 and a generating unit 45 .
其中,第一确定单元41用于基于磁悬浮车设计目标及线路工况确定磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;Wherein, the first determining unit 41 is used to determine the sandwich structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, and the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
第二确定单元42用于基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;The second determination unit 42 is used to perform topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determine the configuration of the longitudinal member;
第三确定单元43用于基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;The third determining unit 43 is used to perform topology optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determine the configuration of the cross member;
第四确定单元44用于基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;The fourth determination unit 44 is used to perform topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determine the configuration of the vertical component;
生成单元45用于基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。The generation unit 45 is used to determine the sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
进一步的,本实施例公开的磁悬浮车夹层设计系统,还可以包括:Further, the interlayer design system for maglev vehicles disclosed in this embodiment may also include:
判断单元,用于判断夹层模型结构的参数与夹层结构参数是否匹配,基于判断结果确定拓扑优化是否有效。The judging unit is configured to judge whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determine whether the topology optimization is valid based on the judging result.
进一步的,判断单元基于判断结果确定拓扑优化是否有效,包括:Further, the judgment unit determines whether the topology optimization is valid based on the judgment result, including:
若判断单元确定判断结果表明夹层模型结构的参数与夹层结构参数匹配,则将夹层模型结构确定为夹层结构的最终构型;若判断单元确定判断结果表明夹层模型结构的参数与夹层结构参数不匹配,对夹层模型结构进行补强拓扑优 化。If the judgment unit determines that the judgment result shows that the parameters of the sandwich model structure match the sandwich structure parameters, then the sandwich model structure is determined as the final configuration of the sandwich structure; if the judgment unit determines that the judgment result shows that the parameters of the sandwich model structure do not match the sandwich structure parameters , the reinforcement topology optimization of the sandwich model structure is carried out.
进一步的,第二确定单元用于:Further, the second determining unit is used for:
基于纵向构件的型材及型材挤压比确定纵向拓扑优化结构;基于纵向拓扑优化结构及夹层结构的壁厚确定纵向构件构型。The longitudinal topology optimization structure is determined based on the profile of the longitudinal member and the extrusion ratio of the profile; the configuration of the longitudinal member is determined based on the longitudinal topology optimization structure and the wall thickness of the sandwich structure.
进一步的,第三确定单元用于:Further, the third determining unit is used for:
基于横向构件的板材特征及电气接口确定横向构件的设计域;基于横向构件的设计域及夹层结构参数进行横向构件拓扑优化,确定横向构件构型。The design domain of the transverse member is determined based on the plate characteristics and electrical interface of the transverse member; the topology optimization of the transverse member is carried out based on the design domain of the transverse member and the parameters of the sandwich structure, and the configuration of the transverse member is determined.
进一步的,第四确定单元用于:Further, the fourth determining unit is used for:
基于垂向构件的结构特征确定垂向构件的设计域;基于垂向构件的设计域及垂向载荷进行垂向构件拓扑优化,确定垂向构件构型。The design domain of vertical components is determined based on the structural characteristics of vertical components; the topology optimization of vertical components is performed based on the design domain of vertical components and the vertical load, and the configuration of vertical components is determined.
本实施例公开的磁悬浮车夹层设计系统是基于上述实施例公开的磁悬浮车夹层设计方法实现的,在此不再赘述。The interlayer design system for maglev vehicles disclosed in this embodiment is realized based on the interlayer design method for maglev vehicles disclosed in the above embodiments, and will not be repeated here.
本实施例公开的磁悬浮车夹层设计系统,基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。本方案通过基于设计目标及线路工况对夹层结构的纵向构件、横向构件及垂向构件分别进行拓扑优化,以便于最终组合形成夹层模型结构,实现了不依赖初始构型和设计师经验,基于设计目标实现满足刚度、强度及轻量化等参数需求的目的,提高了设计自由度。The interlayer design system for the maglev vehicle disclosed in this embodiment determines the interlayer structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line conditions. The interlayer structure parameters at least include: stiffness information, strength information, and lightweight parameters; The topology optimization of the longitudinal member is carried out based on the sandwich structure parameters and the structural characteristics of the longitudinal member to determine the configuration of the longitudinal member; the topology optimization of the transverse member is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member to determine the configuration of the transverse member; The sandwich structure parameters and the structural characteristics of the vertical components are topologically optimized to determine the configuration of the vertical components; the sandwich model structure is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components. This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure. The design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
本实施例公开了一种电子设备,其结构示意图如图5所示,包括:This embodiment discloses an electronic device, the schematic diagram of which is shown in Figure 5, including:
处理器51及存储器52。processor 51 and memory 52 .
其中,处理器51用于基于磁悬浮车设计目标及线路工况确定磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化, 确定纵向构件构型;基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构;Among them, the processor 51 is used to determine the sandwich structure parameters of the maglev vehicle based on the design objectives of the maglev vehicle and the line working conditions. The sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters; sandwich structure parameters and longitudinal members based on the sandwich structure Based on the structural characteristics of the longitudinal member, the topology optimization of the longitudinal member is carried out to determine the configuration of the longitudinal member; the topology optimization of the transverse member is performed based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse member, and the configuration of the transverse member is determined; based on the sandwich structure parameters of the sandwich structure and the vertical The structural characteristics of the components are optimized for the topology of the vertical components to determine the configuration of the vertical components; the structure of the sandwich model is determined based on the configuration of the longitudinal components, the configuration of the transverse components and the configuration of the vertical components;
存储器52用于存储处理器执行上述处理过程的程序。The memory 52 is used to store programs for the processor to execute the above-mentioned processing procedures.
本实施例公开的电子设备是基于上述实施例公开的磁悬浮车夹层设计方法实现的,在此不再赘述。The electronic equipment disclosed in this embodiment is implemented based on the design method for the interlayer of the magnetic levitation vehicle disclosed in the above embodiments, and will not be repeated here.
本实施例公开的电子设备,基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。本方案通过基于设计目标及线路工况对夹层结构的纵向构件、横向构件及垂向构件分别进行拓扑优化,以便于最终组合形成夹层模型结构,实现了不依赖初始构型和设计师经验,基于设计目标实现满足刚度、强度及轻量化等参数需求的目的,提高了设计自由度。For the electronic equipment disclosed in this embodiment, the sandwich structure parameters of the magnetic levitation vehicle are determined based on the design objectives of the magnetic levitation vehicle and the line working conditions. The sandwich structure parameters at least include: stiffness information, strength information, and lightweight parameters; sandwich structure parameters based on the sandwich structure and the structural characteristics of the longitudinal members, the topology optimization of the longitudinal members is carried out to determine the configuration of the longitudinal members; the topology optimization of the transverse members is carried out based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse members, and the configuration of the transverse members is determined; the sandwich structure parameters based on the sandwich structure The topology optimization of vertical components is carried out according to the structural characteristics of vertical components, and the configuration of vertical components is determined; the sandwich model structure is determined based on the configuration of longitudinal components, transverse components and vertical components. This scheme performs topology optimization on the longitudinal members, transverse members and vertical members of the sandwich structure based on the design objectives and line conditions, so as to facilitate the final combination to form a sandwich model structure. The design goal achieves the purpose of meeting the parameters such as stiffness, strength and light weight, and improves the design freedom.
本申请实施例还提供了一种可读存储介质,其上存储有计算机程序,所述计算机程序被处理器加载并执行,实现上述磁悬浮车夹层设计方法的各步骤,具体实现过程可以参照上述实施例相应部分的描述,本实施例不做赘述。The embodiment of the present application also provides a readable storage medium on which a computer program is stored, and the computer program is loaded and executed by a processor to realize the steps of the above-mentioned maglev vehicle interlayer design method. The specific implementation process can refer to the above-mentioned implementation The description of the corresponding part of the example is not repeated in this embodiment.
本申请还提出了一种计算机程序产品或计算机程序,该计算机程序产品或计算机程序包括计算机指令,该计算机指令存储在计算机可读存储介质中。电子设备的处理器从计算机可读存储介质读取该计算机指令,处理器执行该计算机指令,使得该电子设备执行上述磁悬浮车夹层设计方法方面或磁悬浮车夹层设计系统方面的各种可选实现方式中所提供方法,具体实现过程可以参照上述相应实施例的描述,不做赘述。The present application also proposes a computer program product or computer program, the computer program product or computer program comprising computer instructions stored in a computer-readable storage medium. The processor of the electronic device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the electronic device executes various optional implementations of the above-mentioned maglev vehicle interlayer design method or maglev vehicle interlayer design system. For the method provided in , the specific implementation process can refer to the description of the above-mentioned corresponding embodiments, and details are not repeated here.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.
专业人员还可以进一步意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本申请的范围。Professionals can further realize that the units and algorithm steps of the examples described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, computer software or a combination of the two. In order to clearly illustrate the possible For interchangeability, in the above description, the composition and steps of each example have been generally described according to their functions. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods to implement the described functions for each specific application, but such implementation should not be regarded as exceeding the scope of the present application.
结合本文中所公开的实施例描述的方法或算法的步骤可以直接用硬件、处理器执行的软件模块,或者二者的结合来实施。软件模块可以置于随机存储器(RAM)、内存、只读存储器(ROM)、电可编程ROM、电可擦除可编程ROM、寄存器、硬盘、可移动磁盘、CD-ROM、或技术领域内所公知的任意其它形式的存储介质中。The steps of the methods or algorithms described in connection with the embodiments disclosed herein may be directly implemented by hardware, software modules executed by a processor, or a combination of both. Software modules can be placed in random access memory (RAM), internal memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or any other Any other known storage medium.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种磁悬浮车夹层设计方法,其特征在于,包括:A kind of magnetic levitation vehicle interlayer design method, is characterized in that, comprises:
    基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,所述夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;Determining the interlayer structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
    基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;performing topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determining the configuration of the longitudinal member;
    基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;performing cross-member topology optimization based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross-member, and determining the configuration of the cross-member;
    基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;Carrying out topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determining the configuration of the vertical component;
    基于所述纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。A sandwich model structure is determined based on the longitudinal member configuration, transverse member configuration, and vertical member configuration.
  2. 根据权利要求1所述的方法,其特征在于,还包括:The method according to claim 1, further comprising:
    判断所述夹层模型结构的参数与所述夹层结构参数是否匹配,基于判断结果确定拓扑优化是否有效。Judging whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determining whether topology optimization is valid based on the judgment result.
  3. 根据权利要求2所述的方法,其特征在于,所述基于判断结果确定拓扑优化是否有效,包括:The method according to claim 2, wherein the determining whether the topology optimization is valid based on the judgment result comprises:
    若判断结果表明所述夹层模型结构的参数与所述夹层结构参数匹配,则将所述夹层模型结构确定为所述夹层结构的最终构型;If the judgment result shows that the parameters of the sandwich model structure match the parameters of the sandwich structure, then determining the sandwich model structure as the final configuration of the sandwich structure;
    若所述判断结果表明所述夹层模型结构的参数与所述夹层结构参数不匹配,对所述夹层模型结构进行补强拓扑优化。If the judgment result shows that the parameters of the sandwich model structure do not match the parameters of the sandwich structure, the reinforcement topology optimization is performed on the sandwich model structure.
  4. 根据权利要求1所述的方法,其特征在于,所述基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型,包括:The method according to claim 1, characterized in that, performing topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, to determine the configuration of the longitudinal member, comprising:
    基于所述纵向构件的型材及型材挤压比确定纵向拓扑优化结构;determining a longitudinal topology optimization structure based on the profile of the longitudinal member and the extrusion ratio of the profile;
    基于所述纵向拓扑优化结构及夹层结构的壁厚确定纵向构件构型。A longitudinal member configuration is determined based on the longitudinal topology optimized structure and the wall thickness of the sandwich structure.
  5. 根据权利要求1所述的方法,其特征在于,所述基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型,包括:The method according to claim 1, characterized in that, performing topology optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determining the configuration of the cross member include:
    基于所述横向构件的板材特征及电气接口确定所述横向构件的设计域;determining a design domain of the cross member based on the panel characteristics and the electrical interface of the cross member;
    基于所述横向构件的设计域及所述夹层结构参数进行横向构件拓扑优化,确定横向构件构型。The cross-member topology optimization is performed based on the design domain of the cross-member and the sandwich structure parameters to determine the configuration of the cross-member.
  6. 根据权利要求1所述的方法,其特征在于,所述基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型,包括:The method according to claim 1, characterized in that, performing topology optimization of vertical components based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical components, to determine the configuration of the vertical components, comprising:
    基于所述垂向构件的结构特征确定所述垂向构件的设计域;determining a design domain for the vertical member based on structural features of the vertical member;
    基于所述垂向构件的设计域及垂向载荷进行垂向构件拓扑优化,确定垂向构件构型。The topology optimization of the vertical component is performed based on the design domain and the vertical load of the vertical component, and the configuration of the vertical component is determined.
  7. 一种磁悬浮车夹层设计系统,其特征在于,包括:A maglev car interlayer design system is characterized in that it comprises:
    第一确定单元,用于基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,所述夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;The first determination unit is used to determine the sandwich structure parameters of the maglev vehicle based on the design target of the maglev vehicle and the line working conditions, and the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters;
    第二确定单元,用于基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;The second determination unit is used to perform topology optimization of the longitudinal member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the longitudinal member, and determine the configuration of the longitudinal member;
    第三确定单元,用于基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;The third determining unit is used to perform topology optimization of the cross member based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the cross member, and determine the configuration of the cross member;
    第四确定单元,用于基于所述夹层结构的夹层结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;The fourth determination unit is used to perform topology optimization of the vertical component based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the vertical component, and determine the configuration of the vertical component;
    生成单元,用于基于所述纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构。A generation unit is used for determining a sandwich model structure based on the configuration of the longitudinal member, the configuration of the transverse member and the configuration of the vertical member.
  8. 根据权利要求7所述的系统,其特征在于,还包括:The system according to claim 7, further comprising:
    判断单元,用于判断所述夹层模型结构的参数与所述夹层结构参数是否匹配,基于判断结果确定拓扑优化是否有效。A judging unit, configured to judge whether the parameters of the sandwich model structure match the parameters of the sandwich structure, and determine whether topology optimization is valid based on the judging result.
  9. 一种电子设备,其特征在于,包括:An electronic device, characterized in that it comprises:
    处理器,用于基于磁悬浮车设计目标及线路工况确定所述磁悬浮车的夹层结构参数,所述夹层结构参数至少包括:刚度信息、强度信息及轻量化参数;基于所述夹层结构的夹层结构参数及纵向构件的结构特征进行纵向构件拓扑优化,确定纵向构件构型;基于所述夹层结构的夹层结构参数及横向构件的结构特征进行横向构件拓扑优化,确定横向构件构型;基于所述夹层结构的夹层 结构参数及垂向构件的结构特征进行垂向构件拓扑优化,确定垂向构件构型;基于所述纵向构件构型、横向构件构型及垂向构件构型确定夹层模型结构;A processor, configured to determine the sandwich structure parameters of the magnetic levitation vehicle based on the design target of the magnetic levitation vehicle and the line working conditions, the sandwich structure parameters at least include: stiffness information, strength information and lightweight parameters; a sandwich structure based on the sandwich structure The parameters and the structural characteristics of the longitudinal members are carried out to optimize the topology of the longitudinal members to determine the configuration of the longitudinal members; to optimize the topology of the transverse members based on the sandwich structure parameters of the sandwich structure and the structural characteristics of the transverse members to determine the configuration of the transverse members; Carrying out topological optimization of vertical components based on sandwich structural parameters of the structure and structural characteristics of vertical components, and determining vertical component configurations; determining a sandwich model structure based on the longitudinal component configurations, transverse component configurations, and vertical component configurations;
    存储器,用于存储所述处理器执行上述处理过程的程序。The memory is used to store a program for the processor to execute the above processing procedure.
  10. 一种可读存储介质,用于至少存储一组指令集;A readable storage medium for storing at least one set of instructions;
    所述指令集用于被调用并至少执行如上任一项的磁悬浮车夹层设计的方法。The instruction set is used to be called and at least execute the method of any one of the above-mentioned maglev vehicle sandwich design.
PCT/CN2021/134893 2021-11-24 2021-12-01 Maglev vehicle interlayer design method and system, and electronic device WO2023092622A1 (en)

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