WO2023088475A1 - Rotor assembly of electronic water pump and electronic water pump - Google Patents

Rotor assembly of electronic water pump and electronic water pump Download PDF

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Publication number
WO2023088475A1
WO2023088475A1 PCT/CN2022/133383 CN2022133383W WO2023088475A1 WO 2023088475 A1 WO2023088475 A1 WO 2023088475A1 CN 2022133383 W CN2022133383 W CN 2022133383W WO 2023088475 A1 WO2023088475 A1 WO 2023088475A1
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WIPO (PCT)
Prior art keywords
assembly
bearing
rotor assembly
bearing assembly
sleeve
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PCT/CN2022/133383
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French (fr)
Chinese (zh)
Inventor
王俊杰
周小伟
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浙江盾安人工环境股份有限公司
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Publication of WO2023088475A1 publication Critical patent/WO2023088475A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/043Shafts
    • F04D29/044Arrangements for joining or assembling shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/046Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/24Vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps

Definitions

  • the present disclosure relates to the technical field of electronic water pumps, in particular, to a rotor assembly of an electronic water pump and the electronic water pump.
  • the rotor assembly is the core component of the electronic water pump.
  • the rotor assembly When the electronic water pump is working, the rotor assembly is energized and converts its own mechanical energy into fluid kinetic energy.
  • the quality of the rotor assembly seriously affects the working efficiency of the electronic water pump. For example, if the dynamic balance accuracy of the rotor assembly is poor, it will cause the vibration of the electronic water pump to reduce the service life of the electronic water pump, and it will emit loud noises and cause environmental pollution.
  • the purpose of the present disclosure is to provide a rotor assembly of an electronic water pump and an electronic water pump, which can ensure the dynamic balance accuracy of the rotor assembly, increase the service life of the electronic water pump, and reduce noise pollution at the same time.
  • a rotor assembly of an electronic water pump including:
  • a bearing assembly the bearing assembly has a first central through hole, the first central through hole is used to be sleeved on the rotating shaft, and the end of the bearing assembly has a first stopper;
  • a magnetic ring assembly the magnetic ring assembly is sleeved on the bearing assembly, the magnetic ring assembly is in interference connection with the bearing assembly, and at least one end of the bearing assembly protrudes from the magnetic ring assembly;
  • the impeller seat wraps the end of the bearing assembly, and the impeller seat has a second stopper that is limitedly fitted with the first stopper;
  • the impeller cover is fixedly connected to the side of the impeller seat away from the bearing assembly.
  • the bearing assembly includes a shaft sleeve, and the impeller seat has a bush extending along the axial direction of the shaft sleeve and adjoining the hole wall of the first central through hole.
  • the material of the impeller seat includes polyphenylene sulfide.
  • the bearing assembly includes a shaft sleeve and a bearing
  • the bearing has the first central through hole, the sleeve is sleeved on the bearing, and is in interference connection with the bearing;
  • the impeller seat wraps at least one of the end of the bearing and the end of the sleeve.
  • the bearing is a graphite bearing.
  • one of the outer wall of the bearing and the inner wall of the sleeve has a groove, and the other has a protrusion limited in the groove.
  • At least one of the outer wall of the bearing and the outer wall of the sleeve has the first limiting portion.
  • the side wall of the end portion of the bearing assembly has a plurality of the first limiting portions in the circumferential direction
  • the impeller seat has a first end for accommodating the bearing assembly.
  • the embedding groove, the groove wall of the embedding groove has a plurality of the second limiting parts in the circumferential direction, and the plurality of the second limiting parts are respectively limited in the plurality of the first limiting parts. Ministry.
  • the magnetic ring assembly includes an iron core assembly, a first cover plate, a second cover plate and a sleeve;
  • the first cover plate, the iron core assembly, and the second cover plate are sequentially sleeved on the bearing assembly, the iron core assembly is in interference connection with the bearing assembly, and the first cover plate Both the inner circle and the inner circle of the second cover plate are sealed and fixedly connected with the bearing assembly;
  • the sleeve is sleeved on the iron core assembly, and the sleeve is respectively sealed and fixedly connected to the outer circle of the first cover plate and the outer circle of the second cover plate.
  • an electronic water pump which includes a housing and the rotor assembly described in the above aspect;
  • the housing has an inner cavity and a rotating shaft located in the inner cavity, and the rotor assembly is accommodated in the inner cavity and rotatably sleeved on the rotating shaft.
  • the coaxiality between the magnetic ring assembly and the bearing assembly is ensured through the interference connection between the magnetic ring assembly and the bearing assembly, and then the interference connected magnetic ring assembly and bearing assembly are connected to the impeller seat. Therefore, in the embodiment of the present disclosure, the number of embedded injection molding processes is reduced when the rotor assembly is produced, thereby ensuring the dynamic balance accuracy of the rotor assembly, avoiding the vibration of the electronic water pump with the rotor assembly during operation, and prolonging the life of the electronic water pump. service life, while avoiding noise pollution to the environment.
  • Fig. 1 is a schematic structural diagram of a rotor assembly provided in the related art.
  • Fig. 2 is a schematic structural diagram of a rotor assembly provided by an embodiment of the present disclosure.
  • Fig. 3 is an exploded schematic diagram of a partial structure of a rotor assembly provided by an embodiment of the present disclosure.
  • Fig. 4 is a partial structural schematic diagram of another rotor assembly provided by an embodiment of the present disclosure.
  • Fig. 5 is a schematic structural diagram of another rotor assembly provided by an embodiment of the present disclosure.
  • Fig. 6 is a schematic diagram of a partial structure of a rotor assembly provided by an embodiment of the present disclosure.
  • Example embodiments will now be described more fully with reference to the accompanying drawings.
  • Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art.
  • the same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
  • the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale.
  • An embodiment of the present disclosure provides an electronic water pump, which includes a housing and a rotor assembly.
  • the housing has an inner cavity and a rotating shaft located in the inner cavity.
  • the rotor assembly is accommodated in the inner cavity and is rotatably sleeved on the rotating shaft. .
  • the shell wall of the housing has a water inlet and a water outlet connected to the inner cavity.
  • the rotor assembly When the electronic water pump is working, the rotor assembly is connected to an external power supply and rotates, and the fluid enters the inner cavity of the housing along the water inlet. The mechanical energy is converted into the kinetic energy of the fluid, so that the fluid flows out along the water outlet at a higher flow rate.
  • the rotor assembly mainly includes a shaft sleeve 13, a magnetic ring assembly 2, an impeller seat 3 and an impeller cover 4, and the magnetic ring assembly 2 includes an iron core and a magnetic steel.
  • the rotor assembly mainly includes a shaft sleeve 13, a magnetic ring assembly 2, an impeller seat 3 and an impeller cover 4, and the magnetic ring assembly 2 includes an iron core and a magnetic steel.
  • the rotor assembly can only be processed through at least two injection molding processes.
  • the magnetic ring assembly 2 iron core and magnetic steel
  • the first injection molded part obtained by injection molding is injected as an insert to obtain the second injection molded part comprising the first injection molded part (contained part) and the shaft sleeve 13 (contained part)
  • the impeller cover 4 is fixed on the second injection molded part.
  • the rotor assembly is obtained from the 3 ends of the impeller seat.
  • Fig. 2 shows a schematic structural view of a rotor assembly of an electronic water pump according to an embodiment of the present disclosure.
  • the rotor assembly includes a bearing assembly 1, a magnetic ring assembly 2, an impeller seat 3 and an impeller cover 4, the bearing assembly 1 has a first central through hole 11, and the first central through hole 11 is used to be sleeved in the rotating Shaft, the end of the bearing assembly 1 has a first stopper 12; the magnetic ring assembly 2 is sleeved on the bearing assembly 1, the magnetic ring assembly 2 is in interference connection with the bearing assembly 1, and at least one end of the bearing assembly 1 protrudes from the magnetic
  • the impeller seat 3 wraps the end of the bearing assembly 1, and the impeller seat 3 has a second limiter 31 that is limitedly fitted with the first limiter 12;
  • the impeller cover 4 is fixedly connected to the impeller seat 3 away from the bearing assembly 1 side.
  • the coaxiality between the magnetic ring assembly 2 and the bearing assembly 1 is ensured through the interference connection between the magnetic ring assembly 2 and the bearing assembly 1, and then the interference-connected magnetic ring assembly 2 and the bearing assembly 1 is connected with the impeller seat 3. Therefore, in the embodiment of the present disclosure, the number of embedded injection molding processes can be reduced when the rotor assembly is produced, thereby ensuring the dynamic balance accuracy of the rotor assembly, avoiding the vibration of the electronic water pump with the rotor assembly during operation, and prolonging the life of the electronic water pump. service life, while avoiding noise pollution to the environment.
  • the relative relationship between the bearing assembly 1 and the impeller seat 3 can be limited by the cooperation of the first limiting portion 12 and the second limiting portion 31 .
  • Rotation avoids the phenomenon of slipping between the bearing assembly 1 and the impeller seat 3, and ensures the working efficiency of the rotor assembly.
  • the first limiting portion 12 is a limiting groove
  • the second limiting portion 31 is a limiting block; or, the first limiting portion 12 is a limiting block, and the second limiting portion 31 is a limiting groove, as long as It only needs to realize the limited cooperation between the first limiting part 12 and the second limiting part 31 , which is not limited by the embodiments of the present disclosure.
  • the first end of the bearing assembly 1 protrudes from the magnetic ring assembly 2
  • the second end of the bearing assembly 1 protrudes from the magnetic ring assembly 2 or is flush with the end surface of the magnetic ring assembly 2 .
  • the impeller cover 4 and the impeller seat 3 are fixed by welding, specifically, the impeller cover 4 and the impeller seat 3 are fixed by ultrasonic welding.
  • other connection methods are also possible, as long as the fixed connection between the impeller cover and the impeller seat can be realized, which is not limited in the embodiments of the present disclosure.
  • the magnetic ring assembly 2 mainly includes an iron core assembly 21, the iron core assembly 21 has a second central through hole, and the iron core assembly 21 is sleeved on the bearing assembly 1 based on the second central through hole. Above, the iron core assembly 21 is in interference connection with the bearing assembly 1 to ensure the coaxiality of the iron core assembly 21 and the bearing assembly 1 .
  • the iron core assembly 21 includes the above-mentioned iron core and magnetic steel, which can be manufactured in advance through an integral molding process to ensure the coaxiality of the iron core and the magnetic steel, and the iron core and the magnetic steel are integrated
  • the iron core and the magnetic steel can also be obtained through other processes, as long as the coaxiality between the iron core and the magnetic field can be ensured, which is not limited in the embodiments of the present disclosure.
  • the inner wall of the second central through hole has a protrusion
  • the outer wall of the bearing assembly 1 has a groove matching the protrusion
  • the inner wall of the second central through hole has a groove
  • the outer wall of the bearing assembly 1 has a groove that matches the groove.
  • the matching protrusions, protrusions and grooves are all along the axial direction of the second central through hole. In this way, through the cooperation of the protrusion and the groove, the contact area between the core assembly 21 and the bearing assembly 1 is increased, and at the same time, the relative rotation between the iron core assembly 21 and the bearing assembly 1 is further avoided.
  • the magnetic ring assembly 2 further includes a first cover plate 22 , a second cover plate 23 and a sleeve 24 .
  • the first cover plate 22 and the second cover plate 23 are sleeved on the bearing assembly 1, and are located at both ends of the iron core assembly 21 respectively, that is, the first cover plate 22, the iron core assembly 21, the second cover plate 22 included in the magnetic ring assembly 2
  • the two cover plates 23 are sequentially sleeved on the bearing assembly 1 , and the inner circles of the first cover plate 22 and the second cover plate 23 are sealed and fixedly connected with the bearing assembly 1 .
  • the sleeve 24 is sleeved on the iron core assembly 21 , and the sleeve 24 is respectively sealed and fixedly connected to the outer circle of the first cover plate 22 and the outer circle of the second cover plate 23 .
  • connection between the first cover plate 22 and the second cover plate 23 and the bearing assembly 1 respectively, and the connection between the first cover plate 22 and the second cover plate 23 and the bushing 24 respectively can be welding, specifically, Laser welding is available. Of course, other connection methods may also be used, as long as the sealing and protection of the iron core assembly 21 can be achieved, which is not limited in the embodiments of the present disclosure.
  • the bearing assembly 1 includes a shaft sleeve 13 having a first central through hole 11 , and an end of the shaft sleeve 13 has a first limiting portion 12 .
  • the shaft sleeve 13 is used for being rotatably sleeved on the rotating shaft.
  • the shaft sleeve 13 can be used as an insert, and the impeller seat 3 is formed at the end of the shaft sleeve 13 by insert injection molding.
  • the impeller seat 3 can also be pre-injected, and the impeller seat 3 is connected to the end of the shaft sleeve 13 while ensuring the limited fit between the first limiting portion 12 and the second limiting portion 31 .
  • the impeller is formed by injection
  • a bushing 32 is also formed on the inner wall of the first central through hole 11 . That is, the impeller seat 3 has a bushing 32 extending along the axial direction of the sleeve 13 and adjoining the hole wall of the first central through hole 11 . In this way, when the rotor assembly rotates, the bushing 32 is in direct contact with the rotating shaft and rotates relative to each other, so that the contact between the sleeve 13 and the rotating shaft can be avoided.
  • the impeller seat 3 with the bushing 32 can be formed by injection molding of a material with good mechanical properties such as high temperature resistance and wear resistance.
  • the material of the impeller seat 3 includes PPS (Polyphenylene sulphide, polyphenylene sulfide).
  • the bearing assembly 1 includes a shaft sleeve 13 and a bearing 14, the bearing 14 has a first central through hole 11, the shaft sleeve 13 is sleeved on the bearing 14, and is connected to the bearing 14 Interference connection: the impeller seat 3 wraps at least one of the end of the bearing 14 and the end of the shaft sleeve 13 .
  • the interference connection between the shaft sleeve 13 and the bearing 14 can ensure the coaxiality of the shaft sleeve 13 and the bearing 14, so as to ensure the dynamic balance accuracy of the rotor assembly.
  • the bearing 14 is used for rotatable positioning on the rotating shaft, and the first end of the bearing 14 and/or the first end of the shaft sleeve 13 can be injection-molded as an insert to obtain the impeller seat 3 .
  • At least one of the outer wall of the bearing 14 and the outer wall of the sleeve 13 has a first limiting portion 12 .
  • the outer wall of the bearing 14 and the outer wall of the shaft sleeve 13 can be specifically determined according to the positional relationship between the bearing 14 and the shaft sleeve 13 .
  • the first end of the bearing 14 protrudes from the first end of the shaft sleeve 13. At this time, the first end of the bearing 14 is wrapped by the impeller seat 3.
  • the first end of the bearing 14 has a first stopper 12 to pass through the
  • the first limiting part 12 cooperates with the second limiting part 31 on the impeller seat 3 to limit the position, or as shown in Figure 2, the first end of the bearing 14 and the first end of the shaft sleeve 13 are wrapped by the impeller seat 3,
  • the first end of the bearing 14 and the first end of the shaft sleeve 13 both have a first stopper 12, so as to pass through the first stopper 12 on the shaft sleeve 13, the first stopper 12 on the bearing 14 and the impeller seat
  • the second limit part 31 on the 3 cooperates with the limit.
  • the first end of the bearing 14 does not protrude from the first end of the shaft sleeve 13.
  • the first end of the shaft sleeve 13 is wrapped by the impeller seat 3, and the first end of the shaft sleeve 13 has a first stopper. 12, to be limited by the cooperation of the first limiting portion 12 at the first end of the shaft sleeve 13 and the second limiting portion 31 on the impeller seat 3 .
  • first stoppers 12 are provided on the outer walls of the bearing 14 near both ends to prevent the bearing 14 from being reversed when assembling the bushing 13 , thereby improving the assembly process. efficiency.
  • the bearing 14 can be made of materials with good mechanical properties such as high temperature resistance, wear resistance, and self-lubrication.
  • the material of the bearing 14 is graphite, that is, the bearing 14 is a graphite bearing.
  • one of the outer wall of the bearing 14 and the inner wall of the shaft sleeve 13 has a groove, and the other has a protrusion limited in the groove .
  • the contact area between the sleeve 13 and the bearing 14 is increased, and at the same time, the relative rotation between the sleeve 13 and the bearing 14 is further avoided.
  • the side wall of the end of the bearing assembly 1 has a plurality of first stoppers 12 in the circumferential direction
  • the impeller seat 3 has an inserting groove for accommodating the first end of the bearing assembly 1
  • the inserting groove The wall has a plurality of second limiting portions 31 in the circumferential direction. In this way, the possibility of vigorous relative rotation between the bearing assembly 1 and the impeller seat 3 can be avoided through the corresponding positioning of the plurality of first limiting portions 12 and the plurality of second limiting portions 31 .
  • the plurality of second limiting portions 31 are correspondingly limited in the plurality of first limiting portions 12 .
  • the side arm at the end of the bearing assembly 1 has a plurality of first stoppers 12 in the axial direction, and the groove wall of the embedded groove has a plurality of second stoppers 31 in the axial direction, as long as it does not affect the position of the bearing.
  • the assembly 1 can be used as an embedded part to form the impeller seat 3 , which is not limited in the embodiments of the present disclosure.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A rotor assembly of an electronic water pump and an electronic water pump comprising the rotor assembly. The rotor assembly comprises: a bearing assembly (1), a magnetic ring assembly (2), an impeller seat (3), and an impeller cover (4). The bearing assembly (1) has a first central through hole (11); an end portion of the bearing assembly (1) is provided with a first limiting portion (12); the magnetic ring assembly (2) is sleeved on and in interference connection with the bearing assembly (1); at least one end of the bearing assembly (1) extends out of the magnetic ring assembly (2); the impeller seat (3) covers the end portion of the bearing assembly (1); and the impeller seat (3) is provided with a second limiting portion (31) in limiting fit with the first limiting portion (12). According to the rotor assembly, the number of times of injection molding of the rotor assembly is reduced, and the dynamic balance precision of the rotor assembly is ensured.

Description

电子水泵的转子组件及电子水泵Rotor assembly of electronic water pump and electronic water pump
交叉引用cross reference
本公开要求于2021年11月22日提交的申请号为202122906945.8名称为“电子水泵的转子组件及电子水泵”的中国专利申请的优先权,该中国专利申请的全部内容通过引用全部并入本文。This disclosure claims the priority of the Chinese patent application with the application number 202122906945.8 titled "Electronic Water Pump Rotor Assembly and Electronic Water Pump" filed on November 22, 2021, the entire content of which is incorporated herein by reference.
技术领域technical field
本公开涉及电子水泵技术领域,具体而言,涉及一种电子水泵的转子组件及电子水泵。The present disclosure relates to the technical field of electronic water pumps, in particular, to a rotor assembly of an electronic water pump and the electronic water pump.
背景技术Background technique
转子组件是电子水泵工作的核心部件,在电子水泵工作时,转子组件通电,且将自身的机械能转换为流体的动能。而转子组件的质量严重影响着电子水泵的工作效率,比如若转子组件的动平衡精度较差,则会引起电子水泵的振动降低电子水泵的使用寿命,且会发出较大的噪音造成环境污染。The rotor assembly is the core component of the electronic water pump. When the electronic water pump is working, the rotor assembly is energized and converts its own mechanical energy into fluid kinetic energy. The quality of the rotor assembly seriously affects the working efficiency of the electronic water pump. For example, if the dynamic balance accuracy of the rotor assembly is poor, it will cause the vibration of the electronic water pump to reduce the service life of the electronic water pump, and it will emit loud noises and cause environmental pollution.
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本公开的背景的理解,因此可以包括不构成对本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the above background section is only for enhancing the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to those of ordinary skill in the art.
发明内容Contents of the invention
本公开的目的在于提供了一种电子水泵的转子组件及电子水泵,能够保证转子组件的动平衡精度,提高电子水泵的使用寿命,同时降低噪声污染。The purpose of the present disclosure is to provide a rotor assembly of an electronic water pump and an electronic water pump, which can ensure the dynamic balance accuracy of the rotor assembly, increase the service life of the electronic water pump, and reduce noise pollution at the same time.
根据本公开的一个方面,提供一种电子水泵的转子组件,包括:According to one aspect of the present disclosure, there is provided a rotor assembly of an electronic water pump, including:
轴承组件,所述轴承组件具有第一中心通孔,所述第一中心通孔用于套接在转动轴,所述轴承组件的端部具有第一限位部;A bearing assembly, the bearing assembly has a first central through hole, the first central through hole is used to be sleeved on the rotating shaft, and the end of the bearing assembly has a first stopper;
磁环组件,所述磁环组件套接在所述轴承组件上,所述磁环组件与所述轴承组件过盈连接,且所述轴承组件的至少一端伸出所述磁环组件;A magnetic ring assembly, the magnetic ring assembly is sleeved on the bearing assembly, the magnetic ring assembly is in interference connection with the bearing assembly, and at least one end of the bearing assembly protrudes from the magnetic ring assembly;
叶轮座,所述叶轮座包裹所述轴承组件的端部,所述叶轮座具有与所述第一限位部限位配合的第二限位部;an impeller seat, the impeller seat wraps the end of the bearing assembly, and the impeller seat has a second stopper that is limitedly fitted with the first stopper;
叶轮盖,所述叶轮盖固定连接在所述叶轮座远离所述轴承组件的一侧。The impeller cover is fixedly connected to the side of the impeller seat away from the bearing assembly.
根据本公开一实施方式的转子组件,所述轴承组件包括轴套,所述叶轮座具有沿所述轴套的轴向延伸且与所述第一中心通孔的孔壁贴合的衬套。According to the rotor assembly according to an embodiment of the present disclosure, the bearing assembly includes a shaft sleeve, and the impeller seat has a bush extending along the axial direction of the shaft sleeve and adjoining the hole wall of the first central through hole.
根据本公开一实施方式的转子组件,所述叶轮座的材料包括聚苯硫醚。According to the rotor assembly according to an embodiment of the present disclosure, the material of the impeller seat includes polyphenylene sulfide.
根据本公开一实施方式的转子组件,所述轴承组件包括轴套和轴承;According to the rotor assembly according to an embodiment of the present disclosure, the bearing assembly includes a shaft sleeve and a bearing;
所述轴承具有所述第一中心通孔,所述轴套套接在所述轴承上,且与所述轴承过盈连接;The bearing has the first central through hole, the sleeve is sleeved on the bearing, and is in interference connection with the bearing;
所述叶轮座包裹所述轴承的端部和所述轴套的端部中的至少一者。The impeller seat wraps at least one of the end of the bearing and the end of the sleeve.
根据本公开一实施方式的转子组件,所述轴承为石墨轴承。According to the rotor assembly according to an embodiment of the present disclosure, the bearing is a graphite bearing.
根据本公开一实施方式的转子组件,所述轴承的外壁和所述轴套的内壁中的一者具有凹槽,另一者具有限位在所述凹槽内的凸起。According to the rotor assembly according to an embodiment of the present disclosure, one of the outer wall of the bearing and the inner wall of the sleeve has a groove, and the other has a protrusion limited in the groove.
根据本公开一实施方式的转子组件,所述轴承外壁和所述轴套外壁中的至少一者具有所述第一限位部。According to the rotor assembly according to an embodiment of the present disclosure, at least one of the outer wall of the bearing and the outer wall of the sleeve has the first limiting portion.
根据本公开一实施方式的转子组件,所述轴承组件的端部的侧壁在圆周方向上具有多个所述第一限位部,所述叶轮座具有容置所述轴承组件的第一端的嵌入槽,所述嵌入槽的槽壁在所述圆周方向上具有多个所述第二限位部,多个所述第二限位部分别对应限位在多个所述第一限位部内。According to the rotor assembly according to an embodiment of the present disclosure, the side wall of the end portion of the bearing assembly has a plurality of the first limiting portions in the circumferential direction, and the impeller seat has a first end for accommodating the bearing assembly. The embedding groove, the groove wall of the embedding groove has a plurality of the second limiting parts in the circumferential direction, and the plurality of the second limiting parts are respectively limited in the plurality of the first limiting parts. Ministry.
根据本公开一实施方式的转子组件,所述磁环组件包括铁芯组件、第一盖板、第二盖板和套管;According to the rotor assembly according to an embodiment of the present disclosure, the magnetic ring assembly includes an iron core assembly, a first cover plate, a second cover plate and a sleeve;
所述第一盖板、所述铁芯组件、所述第二盖板依次套接在所述轴承组件上,所述铁芯组件与所述轴承组件过盈连接,所述第一盖板的内圆、所述第二盖板的内圆均与所述轴承组件密封且固定连接;The first cover plate, the iron core assembly, and the second cover plate are sequentially sleeved on the bearing assembly, the iron core assembly is in interference connection with the bearing assembly, and the first cover plate Both the inner circle and the inner circle of the second cover plate are sealed and fixedly connected with the bearing assembly;
所述套管套接在所述铁芯组件上,所述套管分别与所述第一盖板的外圆、所述第二盖板的外圆密封且固定连接。The sleeve is sleeved on the iron core assembly, and the sleeve is respectively sealed and fixedly connected to the outer circle of the first cover plate and the outer circle of the second cover plate.
根据本公开的另一个方面,提供一种电子水泵,所述电子水泵包括壳体和上述一方面所述的转子组件;According to another aspect of the present disclosure, there is provided an electronic water pump, which includes a housing and the rotor assembly described in the above aspect;
所述壳体具有内腔和位于所述内腔的转动轴,所述转子组件容置在所述内腔内,且可旋转的套接在所述转动轴上。The housing has an inner cavity and a rotating shaft located in the inner cavity, and the rotor assembly is accommodated in the inner cavity and rotatably sleeved on the rotating shaft.
本公开实施方式中,通过磁环组件与轴承组件的过盈连接,保证磁环组件与轴承组件之间的同轴度,之后再将过盈连接的磁环组件和轴承组件与叶轮座连接。由此本公开实施方式中在制作得到转子组件时减少了嵌入注塑工艺的次数,从而保证了转子组件的动平衡精度,避免了具有该转子组件的电子水泵在工作时的振动,延长了电子水泵的使用寿命,同时避免产生噪音对环境造成的污染。In the embodiment of the present disclosure, the coaxiality between the magnetic ring assembly and the bearing assembly is ensured through the interference connection between the magnetic ring assembly and the bearing assembly, and then the interference connected magnetic ring assembly and bearing assembly are connected to the impeller seat. Therefore, in the embodiment of the present disclosure, the number of embedded injection molding processes is reduced when the rotor assembly is produced, thereby ensuring the dynamic balance accuracy of the rotor assembly, avoiding the vibration of the electronic water pump with the rotor assembly during operation, and prolonging the life of the electronic water pump. service life, while avoiding noise pollution to the environment.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure. Apparently, the drawings in the following description are only some embodiments of the present disclosure, and those skilled in the art can obtain other drawings according to these drawings without creative efforts.
图1为相关技术提供的一种转子组件的结构示意图。Fig. 1 is a schematic structural diagram of a rotor assembly provided in the related art.
图2为本公开实施方式提供的一种转子组件的结构示意图。Fig. 2 is a schematic structural diagram of a rotor assembly provided by an embodiment of the present disclosure.
图3为本公开实施方式提供的一种转子组件的局部结构爆炸示意图。Fig. 3 is an exploded schematic diagram of a partial structure of a rotor assembly provided by an embodiment of the present disclosure.
图4为本公开实施方式提供的另一种转子组件的局部结构示意图。Fig. 4 is a partial structural schematic diagram of another rotor assembly provided by an embodiment of the present disclosure.
图5为本公开实施方式提供的另一种转子组件的结构示意图。Fig. 5 is a schematic structural diagram of another rotor assembly provided by an embodiment of the present disclosure.
图6为本公开实施方式提供的一种转子组件的局部结构示意图。Fig. 6 is a schematic diagram of a partial structure of a rotor assembly provided by an embodiment of the present disclosure.
附图标记:Reference signs:
1、轴承组件;2、磁环组件;3、叶轮座;4、叶轮盖;1. Bearing assembly; 2. Magnetic ring assembly; 3. Impeller seat; 4. Impeller cover;
11、第一中心通孔;12、第一限位部;13、轴套;14、轴承;11. The first central through hole; 12. The first limiting part; 13. The shaft sleeve; 14. The bearing;
21、铁芯组件;22、第一盖板;23、第二盖板;24、套管;21. Iron core assembly; 22. First cover plate; 23. Second cover plate; 24. Sleeve;
31、第二限位部;32、衬套。31. The second limiting part; 32. The bushing.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本公开将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。此外,附图仅为本公开的示意性图解,并非一定是按比例绘制。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted. Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale.
虽然本说明书中使用相对性的用语,例如“上”“下”来描述图标的一个组件对于另一组件的相对关系,但是这些术语用于本说明书中仅出于方便,例如根据附图中所述的示例的方向。能理解的是,如果将图标的装置翻转使其上下颠倒,则所叙述在“上”的组件将会成为在“下”的组件。当某结构在其它结构“上”时,有可能是指某结构一体形成于其它结构上,或指某结构“直接”设置在其它结构上,或指某结构通过另一结构“间接”设置在其它结构上。Although relative terms such as "upper" and "lower" are used in this specification to describe the relative relationship of one component of an icon to another component, these terms are used in this specification only for convenience, for example, according to the description in the accompanying drawings directions for the example described above. It will be appreciated that if the illustrated device is turned over so that it is upside down, then elements described as being "upper" will become elements that are "lower". When a structure is "on" another structure, it may mean that a structure is integrally formed on another structure, or that a structure is "directly" placed on another structure, or that a structure is "indirectly" placed on another structure through another structure. other structures.
用语“一个”、“一”、“该”、“所述”和“至少一个”用以表示存在一个或多个要素/组成部分/等;用语“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等;用语“第一”、“第二”和“第三”等仅作为标记使用,不是对其对象的数量限制。The terms "a", "an", "the", "said" and "at least one" are used to indicate the presence of one or more elements/components/etc; the terms "comprising" and "have" are used to indicate an open and means that there may be additional elements/components/etc. in addition to the listed elements/components/etc.; the terms "first", "second" and "third" etc. only Used as a marker, not a limit on the number of its objects.
本公开实施方式提供了一种电子水泵,包括壳体和转子组件,壳体具有内腔和位于内腔的转动轴,转子组件容置在内腔内,且可旋转的套接在转动轴上。An embodiment of the present disclosure provides an electronic water pump, which includes a housing and a rotor assembly. The housing has an inner cavity and a rotating shaft located in the inner cavity. The rotor assembly is accommodated in the inner cavity and is rotatably sleeved on the rotating shaft. .
其中,壳体的壳壁具有连通内腔的进水口和出水口,在电子水泵工作时,转子组件接通外接电源并发生自转,流体沿进水口进入壳体内腔,此时转子组件将自身的机械能转换为流体的动能,以促使流体以较高的流速沿出水口流出。The shell wall of the housing has a water inlet and a water outlet connected to the inner cavity. When the electronic water pump is working, the rotor assembly is connected to an external power supply and rotates, and the fluid enters the inner cavity of the housing along the water inlet. The mechanical energy is converted into the kinetic energy of the fluid, so that the fluid flows out along the water outlet at a higher flow rate.
其中,壳体的具体结构可参考相关技术,转子组件主要包括轴套13、磁环组件2、叶轮座3和叶轮盖4,磁环组件2包括铁芯和磁钢,具体参见如下图2所述的实施方式。Among them, the specific structure of the housing can refer to related technologies. The rotor assembly mainly includes a shaft sleeve 13, a magnetic ring assembly 2, an impeller seat 3 and an impeller cover 4, and the magnetic ring assembly 2 includes an iron core and a magnetic steel. For details, see Figure 2 below. the implementation described above.
相关技术中,转子组件通过至少两次注塑工艺才能加工成型。如图1所示,先将磁环组件2(铁芯和磁钢)作为嵌入件进行注塑得到包括叶轮座3(包容件)和磁环组件2(被包容件)的第一注塑件,再将注塑得到的第一注塑件作为嵌入件进行注塑得到包括第一注塑件(被包容件)和轴套13(包容件)的第二注塑件,最后将叶轮盖4固定在第二注塑件的叶轮座3端得到转子组件。In the related art, the rotor assembly can only be processed through at least two injection molding processes. As shown in Figure 1, the magnetic ring assembly 2 (iron core and magnetic steel) is injected as an insert to obtain the first injection molded part including the impeller seat 3 (containing part) and the magnetic ring assembly 2 (contained part), and then The first injection molded part obtained by injection molding is injected as an insert to obtain the second injection molded part comprising the first injection molded part (contained part) and the shaft sleeve 13 (contained part), and finally the impeller cover 4 is fixed on the second injection molded part. The rotor assembly is obtained from the 3 ends of the impeller seat.
相关技术中在制作得到转子组件时需要至少两次嵌入注塑工艺,发明人发现嵌入注塑工艺中很难保证包容件和被包容件的同轴度,因此嵌入注塑工艺的次数越多,则转子组件的动平衡精度越难保证。这样,具有该转子组件的电子水泵在工作中会发生振动,从而降低电子水泵的使用寿命,另外还会发出较大的噪音造成环境污染。In the related art, at least two insert injection molding processes are required to produce the rotor assembly. The inventor found that it is difficult to ensure the coaxiality of the containing part and the contained part in the insert injection molding process. Therefore, the more times the insert injection molding process is performed, the rotor assembly The more difficult it is to guarantee the dynamic balance accuracy. In this way, the electronic water pump with the rotor assembly will vibrate during operation, thereby reducing the service life of the electronic water pump, and will also emit relatively large noises to cause environmental pollution.
图2示出了本公开实施方式的一种电子水泵的转子组件的结构示意图。如图2所示,该转子组件包括轴承组件1、磁环组件2、叶轮座3和叶轮盖4,轴承组件1具有第一中心通孔11,第一中心通孔11用于套接在转动轴,轴承组件1的端部具有第一限位部12;磁环组件2套接在轴承组件1上,磁环组件2与轴承组件1过盈连接,且轴承组件1的至少一端伸出磁环组件2;叶轮座3包裹轴承组件1的端部,叶轮座3具有与第一限位部12限位配合的第二限位部31;叶轮盖4固定连接在叶轮座3远离轴承组件1的一侧。Fig. 2 shows a schematic structural view of a rotor assembly of an electronic water pump according to an embodiment of the present disclosure. As shown in Figure 2, the rotor assembly includes a bearing assembly 1, a magnetic ring assembly 2, an impeller seat 3 and an impeller cover 4, the bearing assembly 1 has a first central through hole 11, and the first central through hole 11 is used to be sleeved in the rotating Shaft, the end of the bearing assembly 1 has a first stopper 12; the magnetic ring assembly 2 is sleeved on the bearing assembly 1, the magnetic ring assembly 2 is in interference connection with the bearing assembly 1, and at least one end of the bearing assembly 1 protrudes from the magnetic The ring assembly 2; the impeller seat 3 wraps the end of the bearing assembly 1, and the impeller seat 3 has a second limiter 31 that is limitedly fitted with the first limiter 12; the impeller cover 4 is fixedly connected to the impeller seat 3 away from the bearing assembly 1 side.
本公开实施方式中,通过磁环组件2与轴承组件1的过盈连接,保证磁环组件2与轴承组件1之间的同轴度,之后再将过盈连接的磁环组件2和轴承组件1与叶轮座3进行连接。由此本公开实施方式中在制作得到转子组件时能够减少嵌入注塑工艺的次数,从而保证了转子组件的动平衡精度,避免了具有该转子组件的电子水泵在工作时的振动,延长了电子水泵的使用寿命,同时避免产生噪音对环境造成的污染。另外,本公开实施方式中,在轴承组件1的第一端注塑形成叶轮座3后,可通过第一限位部12和第二限位部31的配合限制轴承组件1和叶轮座3的 相对旋转,避免了轴承组件1与叶轮座3之间打滑的现象,保证了转子组件的工作效率。In the embodiment of the present disclosure, the coaxiality between the magnetic ring assembly 2 and the bearing assembly 1 is ensured through the interference connection between the magnetic ring assembly 2 and the bearing assembly 1, and then the interference-connected magnetic ring assembly 2 and the bearing assembly 1 is connected with the impeller seat 3. Therefore, in the embodiment of the present disclosure, the number of embedded injection molding processes can be reduced when the rotor assembly is produced, thereby ensuring the dynamic balance accuracy of the rotor assembly, avoiding the vibration of the electronic water pump with the rotor assembly during operation, and prolonging the life of the electronic water pump. service life, while avoiding noise pollution to the environment. In addition, in the embodiment of the present disclosure, after the first end of the bearing assembly 1 is injection-molded to form the impeller seat 3 , the relative relationship between the bearing assembly 1 and the impeller seat 3 can be limited by the cooperation of the first limiting portion 12 and the second limiting portion 31 . Rotation avoids the phenomenon of slipping between the bearing assembly 1 and the impeller seat 3, and ensures the working efficiency of the rotor assembly.
其中,第一限位部12为限位槽,第二限位部31为限位块;或者,也第一限位部12为限位块,第二限位部31为限位槽,只要能够实现第一限位部12和第二限位部31的限位配合即可,本公开实施方式对此不足限定。轴承组件1的第一端伸出磁环组件2,轴承组件1的第二端伸出磁环组件2或者与磁环组件2的端面平齐。Wherein, the first limiting portion 12 is a limiting groove, and the second limiting portion 31 is a limiting block; or, the first limiting portion 12 is a limiting block, and the second limiting portion 31 is a limiting groove, as long as It only needs to realize the limited cooperation between the first limiting part 12 and the second limiting part 31 , which is not limited by the embodiments of the present disclosure. The first end of the bearing assembly 1 protrudes from the magnetic ring assembly 2 , and the second end of the bearing assembly 1 protrudes from the magnetic ring assembly 2 or is flush with the end surface of the magnetic ring assembly 2 .
本公开实施方式中,叶轮盖4与叶轮座3焊接固定,具体地,叶轮盖4与叶轮座3采用超声波焊接固定。当然也可为其他连接方式,只要能够实现对叶轮盖与叶轮座的固定连接即可,本公开实施方式对此不做限定。In the embodiment of the present disclosure, the impeller cover 4 and the impeller seat 3 are fixed by welding, specifically, the impeller cover 4 and the impeller seat 3 are fixed by ultrasonic welding. Of course, other connection methods are also possible, as long as the fixed connection between the impeller cover and the impeller seat can be realized, which is not limited in the embodiments of the present disclosure.
在一些实施方式中,如图3所示,磁环组件2主要包括铁芯组件21,铁芯组件21具有第二中心通孔,铁芯组件21基于第二中心通孔套接在轴承组件1上,铁芯组件21与轴承组件1过盈连接,以保证铁芯组件21与轴承组件1的同轴度。In some embodiments, as shown in FIG. 3 , the magnetic ring assembly 2 mainly includes an iron core assembly 21, the iron core assembly 21 has a second central through hole, and the iron core assembly 21 is sleeved on the bearing assembly 1 based on the second central through hole. Above, the iron core assembly 21 is in interference connection with the bearing assembly 1 to ensure the coaxiality of the iron core assembly 21 and the bearing assembly 1 .
其中,铁芯组件21包括上述所述的铁芯和磁钢,铁芯和磁钢可预先通过一体成型的工艺制作得到,以保证铁芯与磁钢的同轴度,铁芯和磁钢一体成型的制作工艺可参考相关技术。当然,铁芯与磁钢也可以通过其他工艺得到,只要能够保证铁芯与磁场的同轴度即可,本公开实施方式对此不做限定。Wherein, the iron core assembly 21 includes the above-mentioned iron core and magnetic steel, which can be manufactured in advance through an integral molding process to ensure the coaxiality of the iron core and the magnetic steel, and the iron core and the magnetic steel are integrated For the manufacturing process of molding, reference may be made to related technologies. Of course, the iron core and the magnetic steel can also be obtained through other processes, as long as the coaxiality between the iron core and the magnetic field can be ensured, which is not limited in the embodiments of the present disclosure.
可选地,第二中心通孔的内壁具有凸起,轴承组件1的外壁具有与凸起配合的凹槽;或者第二中心通孔的内壁具有凹槽,轴承组件1的外壁具有与凹槽配合的凸起,凸起和凹槽均沿第二中心通孔的轴向。这样,通过凸起与凹槽的配合,增大铁芯组件21与轴承组件1之间的接触面积,同时进一步避免铁芯组件21与轴承组件1发生相对旋转的情况。Optionally, the inner wall of the second central through hole has a protrusion, and the outer wall of the bearing assembly 1 has a groove matching the protrusion; or the inner wall of the second central through hole has a groove, and the outer wall of the bearing assembly 1 has a groove that matches the groove. The matching protrusions, protrusions and grooves are all along the axial direction of the second central through hole. In this way, through the cooperation of the protrusion and the groove, the contact area between the core assembly 21 and the bearing assembly 1 is increased, and at the same time, the relative rotation between the iron core assembly 21 and the bearing assembly 1 is further avoided.
为了实现对铁芯组件21的密封,如图3所示,磁环组件2还包括第一盖板22、第二盖板23和套管24。第一盖板22和第二盖板23套在轴承组件1上,且分别位于铁芯组件21的两端,也即是磁环组件2包括的第一盖板22、铁芯组件21、第二盖板23依次套接在轴承组件1上,第一盖板22的内圆、第二盖板23的内圆均与轴承组件1密封且固定连接。 套管24套接在铁芯组件21上,套管24分别与第一盖板22的外圆、第二盖板23的外圆密封且固定连接。In order to realize the sealing of the core assembly 21 , as shown in FIG. 3 , the magnetic ring assembly 2 further includes a first cover plate 22 , a second cover plate 23 and a sleeve 24 . The first cover plate 22 and the second cover plate 23 are sleeved on the bearing assembly 1, and are located at both ends of the iron core assembly 21 respectively, that is, the first cover plate 22, the iron core assembly 21, the second cover plate 22 included in the magnetic ring assembly 2 The two cover plates 23 are sequentially sleeved on the bearing assembly 1 , and the inner circles of the first cover plate 22 and the second cover plate 23 are sealed and fixedly connected with the bearing assembly 1 . The sleeve 24 is sleeved on the iron core assembly 21 , and the sleeve 24 is respectively sealed and fixedly connected to the outer circle of the first cover plate 22 and the outer circle of the second cover plate 23 .
这样,即可通过第一盖板22、第二盖板23分别与轴承组件1的连接,以及第一盖板22、第二盖板23分别与套管24的连接,形成用于容置铁芯组件21的密封腔体,从而实现对铁芯组件21的密封保护。In this way, through the connection between the first cover plate 22 and the second cover plate 23 and the bearing assembly 1 respectively, and the connection between the first cover plate 22 and the second cover plate 23 and the bushing 24 respectively, a steel plate for accommodating iron can be formed. The sealed cavity of the core assembly 21 realizes the sealing protection of the iron core assembly 21 .
第一盖板22、第二盖板23分别与轴承组件1之间的连接,以及第一盖板22、第二盖板23分别与套管24之间的连接均可为焊接,具体地,可采用激光焊接。当然也可为其他连接方式,只要能够实现对铁芯组件21的密封保护即可,本公开实施方式对此不做限定。The connection between the first cover plate 22 and the second cover plate 23 and the bearing assembly 1 respectively, and the connection between the first cover plate 22 and the second cover plate 23 and the bushing 24 respectively can be welding, specifically, Laser welding is available. Of course, other connection methods may also be used, as long as the sealing and protection of the iron core assembly 21 can be achieved, which is not limited in the embodiments of the present disclosure.
在一些实施方式中,如图4或图5所示,轴承组件1包括轴套13,轴套13具有第一中心通孔11,且轴套13的端部具有第一限位部12。轴套13用于可旋转的套接在转动轴上。In some embodiments, as shown in FIG. 4 or FIG. 5 , the bearing assembly 1 includes a shaft sleeve 13 having a first central through hole 11 , and an end of the shaft sleeve 13 has a first limiting portion 12 . The shaft sleeve 13 is used for being rotatably sleeved on the rotating shaft.
其中,可以轴套13作为嵌入件,在轴套13的端部通过嵌入注塑的工艺形成叶轮座3。当然,也可以预先注塑得到叶轮座3,在将叶轮座3连接在轴套13的端部,同时保证第一限位部12和第二限位部31的限位配合。Wherein, the shaft sleeve 13 can be used as an insert, and the impeller seat 3 is formed at the end of the shaft sleeve 13 by insert injection molding. Of course, the impeller seat 3 can also be pre-injected, and the impeller seat 3 is connected to the end of the shaft sleeve 13 while ensuring the limited fit between the first limiting portion 12 and the second limiting portion 31 .
由于轴套13和转动轴均为刚性件,转子组件旋转时轴套13与转动轴之间的摩擦力较大,因此为了减小轴套13与转动轴之间的摩擦力,在注塑形成叶轮座3时,如图4或图5所示,还在第一中心通孔11的内壁形成有衬套32。也即是,叶轮座3具有沿轴套13的轴向延伸且与第一中心通孔11的孔壁贴合的衬套32。如此,在转子组件旋转时,衬套32与转动轴直接接触,且相对旋转,这样即可避免轴套13与转动轴的接触。Since the shaft sleeve 13 and the rotating shaft are both rigid parts, the friction between the shaft sleeve 13 and the rotating shaft is relatively large when the rotor assembly rotates. Therefore, in order to reduce the friction between the shaft sleeve 13 and the rotating shaft, the impeller is formed by injection When the seat 3 is installed, as shown in FIG. 4 or FIG. 5 , a bushing 32 is also formed on the inner wall of the first central through hole 11 . That is, the impeller seat 3 has a bushing 32 extending along the axial direction of the sleeve 13 and adjoining the hole wall of the first central through hole 11 . In this way, when the rotor assembly rotates, the bushing 32 is in direct contact with the rotating shaft and rotates relative to each other, so that the contact between the sleeve 13 and the rotating shaft can be avoided.
在衬套32相对转动轴旋转时,为了避免衬套32的磨损,同时减小摩擦力,可选择具有耐高温、耐磨损等机械性能较好的材料注塑形成具有衬套32的叶轮座3。示例地,叶轮座3的材料包括PPS(Polyphenylene sulphide,聚苯硫醚)。When the bushing 32 rotates relative to the rotating shaft, in order to avoid the wear of the bushing 32 and reduce the frictional force, the impeller seat 3 with the bushing 32 can be formed by injection molding of a material with good mechanical properties such as high temperature resistance and wear resistance. . Exemplarily, the material of the impeller seat 3 includes PPS (Polyphenylene sulphide, polyphenylene sulfide).
在另一些实施方式中,如图2或6所示,轴承组件1包括轴套13和轴承14,轴承14具有第一中心通孔11,轴套13套接在轴承14上,且与轴承14过盈连接;叶轮座3包裹轴承14的端部和轴套13的端部中 的至少一者。In other embodiments, as shown in Figure 2 or 6, the bearing assembly 1 includes a shaft sleeve 13 and a bearing 14, the bearing 14 has a first central through hole 11, the shaft sleeve 13 is sleeved on the bearing 14, and is connected to the bearing 14 Interference connection: the impeller seat 3 wraps at least one of the end of the bearing 14 and the end of the shaft sleeve 13 .
轴套13与轴承14的过盈连接,即可保证轴套13与轴承14的同轴度,以保证转子组件的动平衡精度。轴承14用于可旋转的限位在转动轴上,轴承14的第一端和/或轴套13的第一端均可作为嵌入件进行注塑得到叶轮座3。The interference connection between the shaft sleeve 13 and the bearing 14 can ensure the coaxiality of the shaft sleeve 13 and the bearing 14, so as to ensure the dynamic balance accuracy of the rotor assembly. The bearing 14 is used for rotatable positioning on the rotating shaft, and the first end of the bearing 14 and/or the first end of the shaft sleeve 13 can be injection-molded as an insert to obtain the impeller seat 3 .
在一些实施方式中,轴承14的外壁和轴套13的外壁中的至少一者具有第一限位部12。其中,轴承14的外壁和轴套13的外壁可具体根据轴承14和轴套13的位置关系确定。In some embodiments, at least one of the outer wall of the bearing 14 and the outer wall of the sleeve 13 has a first limiting portion 12 . Wherein, the outer wall of the bearing 14 and the outer wall of the shaft sleeve 13 can be specifically determined according to the positional relationship between the bearing 14 and the shaft sleeve 13 .
轴承14的第一端伸出轴套13的第一端,此时轴承14的第一端被叶轮座3包裹,轴承14的第一端具有第一限位部12,以通过轴承14上的第一限位部12与叶轮座3上的第二限位部31配合限位,或者如图2所示,轴承14的第一端和轴套13的第一端均被叶轮座3包裹,轴承14的第一端、轴套13的第一端均具有第一限位部12,以通过轴套13上的第一限位部12、轴承14上的第一限位部12与叶轮座3上的第二限位部31配合限位。The first end of the bearing 14 protrudes from the first end of the shaft sleeve 13. At this time, the first end of the bearing 14 is wrapped by the impeller seat 3. The first end of the bearing 14 has a first stopper 12 to pass through the The first limiting part 12 cooperates with the second limiting part 31 on the impeller seat 3 to limit the position, or as shown in Figure 2, the first end of the bearing 14 and the first end of the shaft sleeve 13 are wrapped by the impeller seat 3, The first end of the bearing 14 and the first end of the shaft sleeve 13 both have a first stopper 12, so as to pass through the first stopper 12 on the shaft sleeve 13, the first stopper 12 on the bearing 14 and the impeller seat The second limit part 31 on the 3 cooperates with the limit.
当然,也可以是轴承14的第一端未伸出轴套13的第一端,此时轴套13的第一端被叶轮座3包裹,轴套13的第一端具有第一限位部12,以通过轴套13的第一端的第一限位部12与叶轮座3上的第二限位部31的配合限位。Of course, it is also possible that the first end of the bearing 14 does not protrude from the first end of the shaft sleeve 13. At this time, the first end of the shaft sleeve 13 is wrapped by the impeller seat 3, and the first end of the shaft sleeve 13 has a first stopper. 12, to be limited by the cooperation of the first limiting portion 12 at the first end of the shaft sleeve 13 and the second limiting portion 31 on the impeller seat 3 .
在本公开实施方式中,如图2所示,轴承14靠近两端的外侧壁上均设有第一限位部12,以防止轴承14与轴套13装配时,装反的情况,从而提高装配效率。In the embodiment of the present disclosure, as shown in FIG. 2 , first stoppers 12 are provided on the outer walls of the bearing 14 near both ends to prevent the bearing 14 from being reversed when assembling the bushing 13 , thereby improving the assembly process. efficiency.
为了减小转子组件旋转时轴承14与转动轴之间的摩擦力,同时避免轴承14的磨损,可选择具有耐高温、耐磨损、自润滑等机械性能较好的材料制作得到轴承14。示例地,轴承14的材料为石墨,也即是轴承14为石墨轴承。In order to reduce the friction between the bearing 14 and the rotating shaft when the rotor assembly rotates, and avoid the wear of the bearing 14, the bearing 14 can be made of materials with good mechanical properties such as high temperature resistance, wear resistance, and self-lubrication. Exemplarily, the material of the bearing 14 is graphite, that is, the bearing 14 is a graphite bearing.
可选地,为了进一步保证轴套13与轴承14之间的紧密配合,轴承14的外壁和轴套13的内壁中的一者具有凹槽,另一者具有限位在凹槽内的凸起。这样,通过凹槽和凸起的配合,增大轴套13与轴承14之间的接触面积,同时进一步避免轴套13与轴承14发生相对旋转的情况。 在一些实施方式中,轴承组件1的端部的侧壁在圆周方向上具有多个第一限位部12,叶轮座3具有容置轴承组件1的第一端的嵌入槽,嵌入槽的槽壁在圆周方向上具有多个第二限位部31。这样,即可通过多个第一限位部12与多个第二限位部31的对应限位,避免轴承组件1与叶轮座3繁盛相对旋转的可能。以第一限位部12为限位槽,第二限位部31为限位块为例,多个第二限位部31分别对应限位在多个第一限位部12内。Optionally, in order to further ensure the tight fit between the shaft sleeve 13 and the bearing 14, one of the outer wall of the bearing 14 and the inner wall of the shaft sleeve 13 has a groove, and the other has a protrusion limited in the groove . In this way, through the cooperation of the groove and the protrusion, the contact area between the sleeve 13 and the bearing 14 is increased, and at the same time, the relative rotation between the sleeve 13 and the bearing 14 is further avoided. In some embodiments, the side wall of the end of the bearing assembly 1 has a plurality of first stoppers 12 in the circumferential direction, the impeller seat 3 has an inserting groove for accommodating the first end of the bearing assembly 1, and the inserting groove The wall has a plurality of second limiting portions 31 in the circumferential direction. In this way, the possibility of vigorous relative rotation between the bearing assembly 1 and the impeller seat 3 can be avoided through the corresponding positioning of the plurality of first limiting portions 12 and the plurality of second limiting portions 31 . Taking the first limiting portion 12 as a limiting groove and the second limiting portion 31 as a limiting block as an example, the plurality of second limiting portions 31 are correspondingly limited in the plurality of first limiting portions 12 .
当然,也可以是轴承组件1的端部的侧臂沿轴向具有多个第一限位部12,嵌入槽的槽壁在轴向具有多个第二限位部31,只要不影响以轴承组件1作为嵌入件形成叶轮座3即可,本公开实施方式对此不做限定。Of course, it is also possible that the side arm at the end of the bearing assembly 1 has a plurality of first stoppers 12 in the axial direction, and the groove wall of the embedded groove has a plurality of second stoppers 31 in the axial direction, as long as it does not affect the position of the bearing. The assembly 1 can be used as an embedded part to form the impeller seat 3 , which is not limited in the embodiments of the present disclosure.
本实用新型已经通过上述实施例进行了说明,但应当理解的是,上述实施例只是用于举例和说明的目的,而非意在将本实用新型限制于所描述的实施例范围内。此外本领域技术人员可以理解的是,本实用新型并不局限于上述实施例,根据本实用新型的教导还可以做出更多种的变型和修改,这些变型和修改均落在本实用新型所要求保护的范围以内。本实用新型的保护范围由附属的权利要求书及其等效范围所界定。The utility model has been described through the above embodiments, but it should be understood that the above embodiments are only for the purpose of illustration and description, and are not intended to limit the utility model to the scope of the described embodiments. In addition, those skilled in the art can understand that the utility model is not limited to the above-mentioned embodiments, and more variations and modifications can be made according to the teaching of the utility model, and these variations and modifications all fall within the scope of the utility model. within the scope of protection. The protection scope of the utility model is defined by the appended claims and their equivalent scope.

Claims (10)

  1. 一种电子水泵的转子组件,其特征在于,包括:A rotor assembly of an electronic water pump, characterized in that it comprises:
    轴承组件,所述轴承组件具有第一中心通孔,所述第一中心通孔用于套接在转动轴,所述轴承组件的端部具有第一限位部;A bearing assembly, the bearing assembly has a first central through hole, the first central through hole is used to be sleeved on the rotating shaft, and the end of the bearing assembly has a first stopper;
    磁环组件,所述磁环组件套接在所述轴承组件上,所述磁环组件与所述轴承组件过盈连接,且所述轴承组件的至少一端伸出所述磁环组件;A magnetic ring assembly, the magnetic ring assembly is sleeved on the bearing assembly, the magnetic ring assembly is in interference connection with the bearing assembly, and at least one end of the bearing assembly protrudes from the magnetic ring assembly;
    叶轮座,所述叶轮座包裹所述轴承组件的端部,所述叶轮座具有与所述第一限位部限位配合的第二限位部;an impeller seat, the impeller seat wraps the end of the bearing assembly, and the impeller seat has a second stopper that is limitedly fitted with the first stopper;
    叶轮盖,所述叶轮盖固定连接在所述叶轮座远离所述轴承组件的一侧。The impeller cover is fixedly connected to the side of the impeller seat away from the bearing assembly.
  2. 如权利要求1所述的转子组件,其特征在于,所述轴承组件包括轴套,所述叶轮座具有沿所述轴套的轴向延伸且与所述第一中心通孔的孔壁贴合的衬套。The rotor assembly according to claim 1, wherein the bearing assembly comprises a shaft sleeve, and the impeller seat has a shape extending along the axial direction of the shaft sleeve and adhering to the hole wall of the first central through hole. bushing.
  3. 如权利要求2所述的转子组件,其特征在于,所述叶轮座的材料包括聚苯硫醚。The rotor assembly of claim 2 wherein said impeller seat material comprises polyphenylene sulfide.
  4. 如权利要求1所述的转子组件,其特征在于,所述轴承组件包括轴套和轴承;The rotor assembly of claim 1, wherein said bearing assembly comprises a bushing and a bearing;
    所述轴承具有所述第一中心通孔,所述轴套套接在所述轴承上,且与所述轴承过盈连接;The bearing has the first central through hole, the sleeve is sleeved on the bearing, and is in interference connection with the bearing;
    所述叶轮座包裹所述轴承的端部和所述轴套的端部中的至少一者。The impeller seat wraps at least one of the end of the bearing and the end of the sleeve.
  5. 如权利要求4所述的转子组件,其特征在于,所述轴承为石墨轴承。The rotor assembly of claim 4 wherein said bearings are graphite bearings.
  6. 如权利要求4所述的转子组件,其特征在于,所述轴承的外壁和所述轴套的内壁中的一者具有凹槽,另一者具有限位在所述凹槽内的凸起。The rotor assembly according to claim 4, wherein one of the outer wall of the bearing and the inner wall of the sleeve has a groove, and the other has a protrusion limited in the groove.
  7. 如权利要求4所述的转子组件,其特征在于,所述轴承外壁和所述轴套外壁中的至少一者具有所述第一限位部。The rotor assembly according to claim 4, wherein at least one of the outer wall of the bearing and the outer wall of the sleeve has the first limiting portion.
  8. 如权利要求1-7任一所述的转子组件,其特征在于,所述轴承组件的端部的侧壁在圆周方向上具有多个所述第一限位部,所述叶轮座具 有容置所述轴承组件端部的嵌入槽,所述嵌入槽的槽壁在所述圆周方向上具有多个所述第二限位部,多个所述第二限位部分别对应限位在多个所述第一限位部内。The rotor assembly according to any one of claims 1-7, characterized in that, the side wall at the end of the bearing assembly has a plurality of first limiting portions in the circumferential direction, and the impeller seat has a The insertion groove at the end of the bearing assembly, the groove wall of the insertion groove has a plurality of second limiting parts in the circumferential direction, and the plurality of second limiting parts are respectively limited in a plurality of Inside the first limiting part.
  9. 如权利要求1-7任一所述的转子组件,其特征在于,所述磁环组件包括铁芯组件、第一盖板、第二盖板和套管;The rotor assembly according to any one of claims 1-7, wherein the magnetic ring assembly comprises an iron core assembly, a first cover plate, a second cover plate and a sleeve;
    所述第一盖板、所述铁芯组件、所述第二盖板依次套接在所述轴承组件上,所述铁芯组件与所述轴承组件过盈连接,所述第一盖板的内圆、所述第二盖板的内圆均与所述轴承组件密封且固定连接;The first cover plate, the iron core assembly, and the second cover plate are sequentially sleeved on the bearing assembly, the iron core assembly is in interference connection with the bearing assembly, and the first cover plate Both the inner circle and the inner circle of the second cover plate are sealed and fixedly connected with the bearing assembly;
    所述套管套接在所述铁芯组件上,所述套管分别与所述第一盖板的外圆、所述第二盖板的外圆密封且固定连接。The sleeve is sleeved on the iron core assembly, and the sleeve is respectively sealed and fixedly connected to the outer circle of the first cover plate and the outer circle of the second cover plate.
  10. 一种电子水泵,其特征在于,所述电子水泵包括壳体和上述权利要求1-9任一所述的转子组件;An electronic water pump, characterized in that the electronic water pump comprises a casing and the rotor assembly according to any one of claims 1-9;
    所述壳体具有内腔和位于所述内腔的转动轴,所述转子组件容置在所述内腔内,且可旋转的套接在所述转动轴上。The housing has an inner cavity and a rotating shaft located in the inner cavity, and the rotor assembly is accommodated in the inner cavity and rotatably sleeved on the rotating shaft.
PCT/CN2022/133383 2021-11-22 2022-11-22 Rotor assembly of electronic water pump and electronic water pump WO2023088475A1 (en)

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CN202122906945.8U CN216278538U (en) 2021-11-22 2021-11-22 Rotor assembly of electronic water pump and electronic water pump

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Publication number Priority date Publication date Assignee Title
CN216278538U (en) * 2021-11-22 2022-04-12 盾安汽车热管理科技有限公司 Rotor assembly of electronic water pump and electronic water pump

Citations (6)

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Publication number Priority date Publication date Assignee Title
US20060056992A1 (en) * 2004-09-14 2006-03-16 Christopher Sadler Pump assembly
JP2013100742A (en) * 2011-11-07 2013-05-23 Asmo Co Ltd Method of manufacturing electric pump
CN112268004A (en) * 2020-11-02 2021-01-26 江苏朗信电气有限公司 High-power brushless electronic water pump
CN213331654U (en) * 2020-09-01 2021-06-01 瑞立集团瑞安汽车零部件有限公司 Rotor rotating shaft and rotor assembly
CN213870317U (en) * 2020-11-02 2021-08-03 江苏朗信电气有限公司 Rotor assembly of high-power brushless electronic water pump and mounting structure thereof
CN216278538U (en) * 2021-11-22 2022-04-12 盾安汽车热管理科技有限公司 Rotor assembly of electronic water pump and electronic water pump

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060056992A1 (en) * 2004-09-14 2006-03-16 Christopher Sadler Pump assembly
JP2013100742A (en) * 2011-11-07 2013-05-23 Asmo Co Ltd Method of manufacturing electric pump
CN213331654U (en) * 2020-09-01 2021-06-01 瑞立集团瑞安汽车零部件有限公司 Rotor rotating shaft and rotor assembly
CN112268004A (en) * 2020-11-02 2021-01-26 江苏朗信电气有限公司 High-power brushless electronic water pump
CN213870317U (en) * 2020-11-02 2021-08-03 江苏朗信电气有限公司 Rotor assembly of high-power brushless electronic water pump and mounting structure thereof
CN216278538U (en) * 2021-11-22 2022-04-12 盾安汽车热管理科技有限公司 Rotor assembly of electronic water pump and electronic water pump

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