WO2023087196A1 - Battery, electronic apparatus, and preparation method and manufacturing system for battery - Google Patents

Battery, electronic apparatus, and preparation method and manufacturing system for battery Download PDF

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Publication number
WO2023087196A1
WO2023087196A1 PCT/CN2021/131382 CN2021131382W WO2023087196A1 WO 2023087196 A1 WO2023087196 A1 WO 2023087196A1 CN 2021131382 W CN2021131382 W CN 2021131382W WO 2023087196 A1 WO2023087196 A1 WO 2023087196A1
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WO
WIPO (PCT)
Prior art keywords
heating
battery
heat
heating element
battery module
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Application number
PCT/CN2021/131382
Other languages
French (fr)
Chinese (zh)
Inventor
李兴星
陈志明
黄小腾
王鹏
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to PCT/CN2021/131382 priority Critical patent/WO2023087196A1/en
Priority to CN202180089991.3A priority patent/CN116783759A/en
Publication of WO2023087196A1 publication Critical patent/WO2023087196A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of energy storage devices, and in particular to a battery, an electrical device, a battery preparation method and a manufacturing system.
  • the embodiment of the present application provides a battery, an electrical device, and a battery manufacturing method and manufacturing system.
  • the heating element By setting the heating element in contact with the battery cell, the battery cell is heated when necessary, and the charge and discharge performance of the battery is improved. and security.
  • the present application provides a battery, including a heating element and at least one battery module, the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall; the heating element Used to heat the battery module; wherein the heating element includes a heating part and a fixing part, the fixing part is located at least one end of the heating part along the first direction, and the fixing part is used to fix the heating part to the second side wall of the battery cell, The heating part is pressed against the second side wall.
  • the heating element provided can heat the battery cell to increase the temperature of the battery cell to a suitable working temperature to ensure the charging and discharging performance of the battery; by setting the fixing part to fix the heating part on the second side wall, the heating part There is no need to stick and connect with the battery cell, so as to avoid the heating part being torn and damaged during the assembly and sticking process or during the use of the battery; by setting the heating part to press against the second side wall, the heat generated by the heating part can be directly conducted to the
  • the battery cell improves the thermal energy transfer rate, and at the same time avoids the phenomenon of dry burning of the heating part caused by the separation of the heating part and the battery cell, and improves the safety of the battery.
  • the heating part includes a heating pad and a plurality of thermally conductive sheets protruding from at least one side of the heating pad, the plurality of thermally conductive sheets are arranged between the battery cells and the heating pad, and the thermally conductive sheets are configured to be elastically deformable and Press against the battery cell to conduct heat between the heating pad and the battery cell.
  • the thermal conductivity of the heat conduction sheet is used to conduct the heat energy emitted by the heating pad to the battery cell; Due to the expansion and deformation of the cell during use, the heating element can keep in contact with the battery cell and conduct direct heat conduction, avoiding dry burning of the heating part and improving the safety of the battery.
  • the heating element is disposed between adjacent battery modules. That is, two battery modules can be heated by one heating element, which improves battery assembly efficiency and reduces the complexity of circuit layout in the battery.
  • a plurality of heat conducting sheets are arranged on opposite sides of the heating pad, and the heat conducting sheets arranged on both sides of the heating pad are respectively in contact with two adjacent battery modules.
  • the battery module further includes a side plate disposed opposite to the plurality of battery cells, and the heating element is pressed between the side plate and the battery module.
  • the side plate has a certain hardness, so that the battery cells can be protected through the side plate, and pressure can be evenly applied to the heating element through the side plate, so that the heating element can be pressed between the side plate and the battery module to ensure that the heat conduction sheet access to the battery cells.
  • the fixing part is located on both sides of the heating part along the first direction, and is fixed to the battery module by bolts.
  • the fixing part and the battery module are fixed by bolts, which ensures that the relative position of the heating element and the battery module is stable and the connection is firm.
  • the battery module further includes two end plates, the two end plates are respectively located on both sides of the plurality of battery cells along the first direction, and the fixing portion is respectively connected to the two end plates.
  • the fixing part is fixedly connected with the two end plates, which realizes the connection between the heating element and the battery module, and at the same time saves setting other installation structures in the battery module for the connection of the fixing part, thereby reducing the production cost.
  • the battery module further includes a first strap and a second strap surrounding the plurality of battery cells and the end plates, the first strap and the second strap are oppositely arranged and clamp the plurality of battery cells, The heating element is arranged between the first strap and the second strap.
  • the first cable tie and the second cable tie can tighten multiple battery cells from both ends of the battery cell to ensure that the multiple battery cells in the battery module do not shake;
  • the heating element is arranged between the first cable tie and the battery cell. Between the second straps, avoid the interval between the first strap and the second strap between the battery cell and the heating element, which will affect the heating of the battery cell by the heating element.
  • the heating pad includes a heating circuit layer and an insulating and heat-conducting layer covering the heating circuit layer, and the heating circuit layer includes a heating circuit that is bent back and forth.
  • the insulating and heat-conducting layer can ensure the insulation between the heating circuit layer and the battery cell, which is beneficial to the work of the battery cell.
  • a connection portion is formed between adjacent battery cells of the battery module.
  • the heating pad includes a plurality of main heating areas arranged at intervals, and a secondary heating area connecting two adjacent main heating areas, The auxiliary heating area is arranged facing the connecting portion, and the distribution density of the heating circuits in the main heating area is higher than that in the auxiliary heating area.
  • the heating pad includes a middle heating zone and an end heating zone, the end heating zones are located at both ends of the middle heating zone along the first direction, and the distribution density of the heating circuits in the middle heating zone is lower than that in the end heating zone. distribution density.
  • the heat energy at both ends of the battery module is easier to dissipate to the external environment than the heat energy in the battery module.
  • the thermal energy of the inner heating area can be used to balance the temperature increase rate of the battery module.
  • the multiple heating circuits are connected in parallel, and the multiple heating circuits are coiled in parallel in sequence in the same plane. Multiple heating circuits are connected in parallel, so that the on-off of each heating circuit can be controlled separately, and the battery cells can be heated with different powers.
  • the material of the insulating heat conducting layer and/or the heat conducting sheet is silica gel, so that the insulating heat conducting layer or the heat conducting sheet has insulation, heat conductivity and flexibility at the same time.
  • the present application provides an electrical device, including the battery according to any embodiment of the first aspect, and the battery is used to provide electrical energy.
  • a method for manufacturing a battery including:
  • At least one battery module is provided, the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall;
  • a heating element is provided, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
  • the heating element is used to heat the battery module.
  • a battery manufacturing system includes:
  • the first providing device is used to provide at least one battery module, the battery module includes a plurality of battery cells arranged side by side along the first direction, and the battery cells are stacked on each other through the first side wall;
  • the second providing device is used to provide a heating element, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
  • an assembly device used for installing the fixing part, so as to fix the heating part on the second side wall of the battery cell, so that the heating part presses against the second side wall;
  • the heating element is used to heat the battery module.
  • FIG. 1 is a schematic structural view of a vehicle in some embodiments of the present application.
  • FIG. 2 is a schematic diagram of an exploded structure of a battery in some embodiments of the present application.
  • FIG. 3 is a schematic diagram of an exploded structure of a battery cell in some embodiments of the present application.
  • Figure 4 is a schematic plan view of an exploded structure of a battery in some embodiments of the present application
  • Fig. 5 is a schematic diagram of an enlarged structure of part A shown in Fig. 4;
  • FIG. 6 is a schematic plan view of a partial structure of a battery in some embodiments of the present application.
  • FIG. 7 is a perspective schematic diagram of an exploded structure of a battery in some embodiments of the present application.
  • Fig. 8 is a schematic diagram of an enlarged structure of part B shown in Fig. 7;
  • FIG. 9 is a schematic perspective view of an exploded structure of batteries according to other embodiments of the present application.
  • Fig. 10 is a schematic diagram of an enlarged structure of part C shown in Fig. 10;
  • FIG. 11 is a schematic diagram of the distribution structure of conductive circuits in some embodiments of the present application.
  • FIG. 12 is a schematic diagram of the distribution structure of conductive circuits in other embodiments of the present application.
  • Fig. 13 is a schematic flowchart of a battery manufacturing method provided by some embodiments of the present application.
  • Fig. 14 is a schematic block diagram of a battery manufacturing system provided by some embodiments of the present application.
  • Vehicle 1000 battery 100; controller 200; motor 300; upper cover 301; lower cover 302;
  • battery module 10 battery cell 1; end cover 101; casing 102; first side wall 102a; second side wall 102b; electrode assembly 103; electrode terminal 101a; side plate 4; end plate 5; first cable tie 6; The second cable tie 7;
  • Manufacturing system 30 first providing device 31 ; second providing device 32 ; assembling device 33 .
  • the battery cells may include lithium-ion secondary batteries, lithium-ion primary batteries, lithium-sulfur batteries, sodium-lithium-ion batteries, sodium-ion batteries, or magnesium-ion batteries, which are not limited in the embodiments of the present application.
  • the battery cell can be in the form of a cylinder, a flat body, a cuboid or other shapes, which is not limited in this embodiment of the present application.
  • Battery cells are generally divided into three types according to packaging methods: cylindrical battery cells, square square battery cells and pouch battery cells, which are not limited in this embodiment of the present application.
  • the battery mentioned in the embodiments of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity.
  • the battery mentioned in this application may include a battery module or a battery pack, and the like.
  • Batteries generally include a case for enclosing one or more battery cells. The box can prevent liquid or other foreign objects from affecting the charging or discharging of the battery cells.
  • the battery cell includes an electrode assembly and an electrolyte, and the electrode assembly is composed of a positive electrode sheet, a negative electrode sheet, and a separator.
  • a battery cell works primarily by moving metal ions between the positive and negative plates.
  • the positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer.
  • the positive electrode active material layer is coated on the surface of the positive electrode current collector.
  • the current collector not coated with the positive electrode active material layer protrudes from the current collector coated with the positive electrode active material layer.
  • the current collector coated with the positive electrode active material layer is stacked as the positive electrode tab.
  • the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobaltate, lithium iron phosphate, ternary lithium or lithium manganate.
  • the negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer.
  • the negative electrode active material layer is coated on the surface of the negative electrode current collector.
  • the current collector without the negative electrode active material layer protrudes from the current collector coated with the negative electrode active material layer.
  • the current collector coated with the negative electrode active material layer is stacked as the negative electrode tab.
  • the material of the negative electrode current collector may be copper, and the negative electrode active material may be carbon or silicon.
  • the material of the isolation film may be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene).
  • the electrode assembly may be a wound structure or a laminated structure, which is not limited in the embodiment of the present application.
  • the insulating heating film can be made of polyimide-coated heating circuit, and the insulating heating film can be pasted on the battery to ensure the insulation and heating.
  • the thermal energy emitted by the membrane can be conducted directly to the battery.
  • the heating film may fall off from the battery due to battery expansion, external force, etc., causing the heating film to dry-burn. Dry-burning will cause the heating film to fail or cause safety problems.
  • the heating film made of polyimide is relatively thin, and it is easy to be damaged in the process of preparation, assembly and use, so that the stability of the battery is not high.
  • the applicant has improved the structure of the battery.
  • the technical solutions described in the embodiments of the present application are applicable to batteries including battery cells and electric devices using batteries.
  • Electric devices can be vehicles, mobile phones, portable devices, notebook computers, ships, spacecraft, electric toys and electric tools, and so on.
  • Vehicles can be fuel vehicles, gas vehicles or new energy vehicles, and new energy vehicles can be pure electric vehicles, hybrid vehicles or extended-range vehicles;
  • spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.;
  • electric toys include fixed Type or mobile electric toys, such as game consoles, electric car toys, electric boat toys and electric airplane toys, etc.;
  • electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools and railway electric tools, for example, Electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, electric planers, and more.
  • the embodiments of the present application do not impose special limitations on the above-mentioned electrical devices.
  • a vehicle 1000 as an electric device according to an embodiment of the present application is taken as an example for description.
  • FIG. 1 is a schematic structural diagram of a vehicle provided by some embodiments of the present application.
  • the vehicle 1000 can be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle.
  • the interior of the vehicle 1000 is provided with a battery 100 , and the battery 100 may be provided at the bottom, head or tail of the vehicle 1000 .
  • the battery 100 can be used for power supply of the vehicle 1000 , for example, the battery 100 can be used as an operating power source of the vehicle 1000 .
  • the vehicle 1000 may further include a controller 200 and a motor 300 , the controller 200 is used to control the battery 100 to supply power to the motor 300 , for example, for starting, navigating and running the vehicle 1000 .
  • the battery 100 can not only be used as an operating power source for the vehicle 1000 , but can also be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel oil or natural gas to provide driving power for the vehicle 1000 .
  • Fig. 2 is an exploded view of a battery provided by some embodiments of the present application.
  • the battery 100 includes a case (not shown) and a battery cell 1 .
  • the box body may include an upper cover 301 and a lower cover 302 , the upper cover 301 and the lower cover 302 cover each other, and the upper cover 301 and the lower cover 302 jointly define an accommodating space for accommodating the battery cell 1 .
  • the lower cover 302 can be a hollow structure with one end open, and the upper cover 301 can be a plate-shaped structure, and the upper cover 301 covers the opening side of the lower cover 302, so that the upper cover 301 and the lower cover 302 jointly define an accommodation space; 301 and the lower cover 302 can also be hollow structures with one side opening, and the opening side of the upper cover 301 is closed to the opening side of the lower cover 302 .
  • the box body formed by the upper cover 301 and the lower cover 302 may be in various shapes, such as a cylinder, a cuboid, and the like.
  • the battery 100 there may be multiple battery cells 1 , and the multiple battery cells 1 may be connected in series or in parallel or mixed.
  • the mixed connection means that the multiple battery cells 1 are connected in series and in parallel.
  • a plurality of battery cells 1 can be directly connected in series, parallel or mixed together, and then the whole composed of a plurality of battery cells 1 is housed in the box; of course, the battery 100 can also be a plurality of battery cells 1 connected in series first Either connected in parallel or in series to form battery modules 10 , and multiple battery modules 10 are connected in series or in parallel or in series to form a whole and accommodated in the box.
  • the battery 100 may also include other structures, for example, the battery 100 may also include a current flow component for realizing electrical connection between multiple battery cells 1 .
  • each battery cell 1 can be a secondary battery or a primary battery; it can also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but is not limited thereto.
  • the battery cell 1 can be in the form of a cylinder, a flat body, a cuboid or other shapes.
  • FIG. 3 is a schematic diagram of an exploded structure of a battery cell provided in some embodiments of the present application.
  • a battery cell 1 refers to the smallest unit that makes up a battery.
  • the battery cell 1 includes an end cap 101 , a casing 102 , an electrode assembly 103 and other functional components.
  • the end cap 101 refers to a component that covers the opening of the casing 102 to isolate the internal environment of the battery cell 1 from the external environment.
  • the shape of the end cap 101 can be adapted to the shape of the housing 102 to fit the housing 102 .
  • the end cap 101 can be made of a material (such as aluminum alloy) with a certain hardness and strength, so that the end cap 101 is not easily deformed when being squeezed and collided, so that the battery cell 1 can have a higher Structural strength and safety performance can also be improved.
  • Functional components such as electrode terminals 101 a may be provided on the end cap 101 .
  • the electrode terminal 101 a can be used for electrical connection with the electrode assembly 103 for outputting or inputting electric energy of the battery cell 1 .
  • the end cover 101 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 1 reaches a threshold value.
  • the material of the end cap 101 may also be various, for example, copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which is not particularly limited in this embodiment of the present application.
  • an insulator can be provided inside the end cover 101 , and the insulator can be used to isolate the electrical connection components in the housing 102 from the end cover 101 to reduce the risk of short circuit.
  • the insulating member may be plastic, rubber or the like.
  • the casing 102 is a component used to cooperate with the end cap 101 to form the internal environment of the battery cell 1 , wherein the formed internal environment can be used to accommodate the electrode assembly 103 , electrolyte and other components.
  • the shell 102 and the end cover 101 can be independent components, and an opening can be provided on the shell 102 , and the internal environment of the battery cell 1 can be formed by making the end cover 101 cover the opening at the opening.
  • the end cover 101 and the housing 102 can also be integrated. Specifically, the end cover 101 and the housing 102 can form a common connection surface before other components are put into the housing. When the inside of the housing 102 needs to be encapsulated, then Make the end cap 101 cover the housing 102 .
  • the housing 102 can be in various shapes and sizes, such as cuboid, cylinder, hexagonal prism and so on. Specifically, the shape of the casing 102 may be determined according to the specific shape and size of the electrode assembly 103 .
  • the housing 102 can be made of various materials, for example, copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in this embodiment of the present application.
  • the electrode assembly 103 is a part where the electrochemical reaction occurs in the battery cell 1 .
  • One or more electrode assemblies 103 may be contained within the casing 102 .
  • the electrode assembly 103 is mainly formed by winding or stacking a positive electrode sheet and a negative electrode sheet, and a separator is usually provided between the positive electrode sheet and the negative electrode sheet.
  • the parts of the positive electrode sheet and the negative electrode sheet with the active material constitute the main body of the electrode assembly 103, and the parts of the positive electrode sheet and the negative electrode sheet without the active material respectively constitute tabs.
  • the positive pole tab and the negative pole tab can be located at one end of the main body together or at both ends of the main body.
  • the positive electrode active material and the negative electrode active material react with the electrolyte, and the tabs are connected to the electrode terminal 101a to form a current loop.
  • the present application provides a battery 100 including a heating element 20 and at least one battery module 10 .
  • the battery module 10 includes a plurality of battery cells 1 arranged side by side along the first direction X, and the battery cells 1 are stacked on each other through the first side wall 102a.
  • the heating element 20 is used to heat the battery module 10 .
  • the heating element 20 includes a heating part 2 and a fixing part 3, the fixing part 3 is located at at least one end of the heating part 2 along the first direction X, and the fixing part 3 is used to fix the heating part 2 to the second side wall of the battery cell 1 102b , so that the heating part 2 presses against the second side wall 102b of the battery cell 1 .
  • the battery cell 1 includes multiple walls.
  • the second side wall 102b can be any wall of the battery cell 1 that is not opposite to other battery cells 1, so that the second side wall 102b can be exposed and In contact with heating part 2.
  • the battery cell 1 includes two opposite first side walls 102a, two opposite second side walls 102b, and opposite top and bottom surfaces, wherein the first side walls 102a The area is larger than the area of the second side wall 102b, and the exposed electrode terminal 101a is provided on the top surface.
  • a plurality of battery cells 1 are stacked in sequence along a first direction X, the first direction X may specifically be a width direction of the battery cells 1 , and the first side wall 102a is perpendicular to the width direction.
  • the heating part 2 is used to heat the second side wall 102b of the battery cell 1, the heating element 20 can be arranged opposite to the battery module 10 along the second direction Y, and the heating element 20 can be arranged along the width direction of the battery cell 1, thereby heating
  • the member 20 can be in contact with multiple second side walls 102b at the same time to heat multiple battery cells 1 .
  • the heating part 2 can be adapted to the shape and size of the second side walls 102b of the plurality of battery cells 1 in the battery module 10 .
  • the second side wall 102b of each battery cell 1 forms the side of the module in the same plane, the size of the heating part 2 can be larger than the side of the module, and the part of the heating part 2 larger than the side of the module can protrude from the battery module 10, or can Attached to the top surface or the first side wall 102a by bending.
  • the size of the heating part 2 can also be smaller than the side of the module, so as to avoid excessive bending of the heating part 2 .
  • the length of the heating element 20 along the first direction X can be set according to the number of battery cells 1 in the battery module 10 .
  • the heating part 2 is in the shape of a rectangular plate, the width of the heating part 2 matches the height of the battery cells 1 , and the length of the heating part 2 matches the sum of the widths of multiple battery cells 1 .
  • the heating part 2 is a structure capable of dissipating heat to the outside, and the heating part 2 may specifically include a heating wire and a flexible insulating material coated on the outside of the heating wire.
  • This structure makes the heating part 2 have a certain degree of flexibility, and the flexible insulating material can be insulating and heat-conducting materials such as polytetrafluoroethylene, silica gel, and carbon fiber.
  • the heating wire generates heat after being energized, and the heat is conducted to the battery cell 1 which is in pressure contact with the heating part 2 through the flexible insulating material, thereby heating the battery cell 1 .
  • the vehicle when the battery temperature sensor of the vehicle detects that the ambient temperature is lower than 5°C, the vehicle controls the heating element 20 to be energized, and the heating element 20 after power on heats the battery cell 1; when the battery 100 temperature sensor of the vehicle When it is detected that the ambient temperature is 25° C., the vehicle controls the heating element 20 to cut off the power, so as to control the heating element 20 to stop heating the battery cells 1 to prevent the temperature of the battery 100 from being too high.
  • the fixing part 3 can fix the heating part 2 on the second side wall 102b by means of welding, bonding, clamping and the like.
  • the fixing part 3 can be directly connected to the battery module 10, or can be clamped between adjacent battery modules 10, and the relative position of the heating element 20 and the battery module 10 can be stabilized through the structure of the battery 100 box and bracket.
  • the example does not limit which structure of the fixing part 3 is connected to the battery 100 in which way, so as to realize the fixing of the heating part 2 on the second side wall 102b.
  • one end of the heating element 20 can be fixedly connected to the battery module 10 through the fixing part 3, and the other end of the heating element 20 can be fixed on the second side wall 102b by utilizing the hardness of the heating element 20 itself.
  • Either the heating part 2 is pressed by other components in the battery 100 to realize the contact between the heating part 2 and the second side wall 102b, or a mounting groove structure matching the shape of the heating part 2 is provided on the battery module 10 , to realize that the heating part 2 abuts against the second side wall 102b.
  • both ends of the heating element 20 can be fixedly connected to the battery module 10 through the fixing part 3, and the two fixing parts 3 can define that the heating part 2 is abutting against the second side wall 102b. catch.
  • the heating portion 2 can deform to a certain extent along with the battery cell 1, and the heating portion 2 can keep in contact with the battery cell 1. Contact, avoid heating part 2 dry burning.
  • the heating element 20 provided can heat the battery cell 1 to increase the temperature of the battery cell 1 to a suitable working temperature, so as to ensure the charging and discharging performance of the battery 100;
  • the side wall 102b so that the heating part 2 and the battery cell 1 do not need to be glued and connected, and the heating part 2 is prevented from being torn and damaged during the assembly and sticking process or during the use of the battery 100; by setting the heating part 20 against the second side
  • the wall 102b enables the heat energy generated by the heating element 20 to be directly conducted to the battery cell 1, thereby improving the heat transfer rate, and at the same time avoiding the phenomenon of dry burning of the heating portion 2 caused by the separation of the heating portion 2 from the battery cell 1, and improving the battery 100 security.
  • the heating part 2 includes a heating pad 21 and a plurality of heat conducting sheets 22 protruding from at least one side of the heating pad 21 , the plurality of heat conducting sheets 22 are arranged between the battery cells 1 and the heating pad 21 , and the heat conducting sheets 22 is configured to be elastically deformable and press against the battery cell 1 to conduct heat between the heating pad 21 and the battery cell 1 .
  • the heating pad 21 can be a bendable flat plate, and when the heating pad 21 is subjected to an external force, the heating pad 21 can be bent to a certain extent.
  • the heating pad 21 is electrically connected to an external circuit through the fixing part 3 , and the heating pad 21 can convert electric energy into thermal energy to dissipate heat outward.
  • the heat conducting sheet 22 can be a fin structure protruding from the heating pad 21 along the second direction Y, such as the embodiment shown in FIG. The width direction of the module 10 protrudes.
  • the plurality of heat conducting sheets 22 may be distributed on the heating pad 21 in a straight strip, curved strip or other structures, and the application does not limit the structure of the heat conducting sheets 22 .
  • the heat conducting sheets 22 can be evenly spaced on the heating pad 21 along the first direction X, or can be distributed in groups or unevenly.
  • the heat conduction sheet 22 itself may have self-heating capability, that is, the heat conduction sheet 22 may be connected to an external circuit through the heating pad 21, and convert electric energy into heat energy after electrification.
  • the heat conduction sheet 22 may also not have self-heating capability, that is, the heat conduction sheet 22 itself does not have the ability to convert electrical energy into heat energy, and is only used to conduct heat generated by the heating pad 21 to the battery cells 1 .
  • a plurality of heat conduction sheets 22 may be arranged in sequence relative to each other at intervals.
  • the heat conduction sheet 22 when the heat conduction sheet 22 is not assembled to the battery module 10 , the heat conduction sheet 22 is not deformed, the heat conduction sheet 22 protrudes from the heating pad 21 along the second direction Y, and the side surface of the adjacent heat conduction sheet 22 A containment space is formed between them.
  • External force acts on the heating element 20, so that the heating part 2 is pressed against the second side wall 102b, and the heat conducting sheet 22 can be bent under the action of the external force, and the bent heat conducting sheet 22 extends along the first direction X and is accommodated in the accommodation space , the side of the bent heat conducting sheet 22 is in contact with the second side wall 102b.
  • the heat conduction sheet 22 when the heat conduction sheet 22 is not assembled to the battery module 10 , the heat conduction sheet 22 is not deformed, and the heat conduction sheet 22 protrudes from the heating pad 21 along the second direction Y.
  • the external force acts on the heating element 20, so that the heating part 2 is pressed against the second side wall 102b, and the heat conducting sheet 22 can be compressed along the second direction Y under the action of the external force, so that the end of the heat conducting sheet 22 is away from the heating pad 21 and the second side wall 102b.
  • the side walls 102b are in contact.
  • part of the heat generated by the heating pad 21 is directly heat-conducted through the contact between the heat conducting sheet 22 and the second side wall 102b, and the other part passes through the contact between the battery cell 1 and the heating element 20.
  • the medium conducts indirect heat conduction.
  • the medium may be air, heat conduction glue, etc.
  • thermal conductive glue is coated on the heating element 20 , so that a part of the thermal energy generated by the heating element 20 can be conducted to the battery 100 through the thermal conductive glue, thereby increasing the heat conduction efficiency.
  • the battery cell 1 will gradually expand, so that the space between the battery cell 1 and the heating pad 21 will gradually decrease. Since the thermal conductive sheet 22 can be elastically deformed, the thermal conductive sheet 22 can be deformed to fit The space is reduced to ensure that the pressure contact state is maintained between the heating element 20 and the battery cell 1 . Therefore, in the above solution, on the one hand, the thermal conductivity of the thermal conductive sheet 22 is used to conduct the heat energy emitted by the heating pad 21 to the battery cell 1; 1 deformation, especially the expansion deformation of the battery cell 1 during use, the heating element 20 can keep in contact with the battery cell 1 and conduct heat conduction directly, avoiding dry burning of the heating part 2 and improving the safety of the battery 100 .
  • the number of battery modules 10 is at least two, and the heating element 20 is disposed between adjacent battery modules 10 .
  • the battery cells 1 in the battery module 10 are arranged side by side along the first direction X, that is, arranged side by side along the thickness direction of the battery cells 1, and the two battery modules 10 are arranged opposite to each other along the second direction Y. , that is, arranged side by side along the length direction of the battery cells 1 .
  • One heating element 20 can directly heat the second side walls 102b of two adjacent battery modules 10 at the same time.
  • the heating element 20 in the adjacent battery modules 10 , two battery modules 10 can be heated by one heating element 20 .
  • the heating film pasted on each battery cell 1 in the prior art only one heating element 20 needs to be installed between two battery modules 10 in this embodiment, which improves the assembly efficiency of the battery 100 and reduces the number of circuits in the battery 100. layout complexity.
  • a plurality of heat conduction sheets 22 are disposed on opposite sides of the heating pad 21 , and the heat conduction sheets 22 disposed on both sides of the heat generation pad 21 are respectively in contact with two adjacent battery modules 10 . That is, between adjacent battery modules 10, the heat conducting sheet 22 on one side of the heating pad 21 can be bent to fit the gap between the battery module 10 and the heating pad 21, and the heat conducting sheet 22 on the other side of the heating pad 21 can Bend to fit the gap between the other battery module 10 and the heating pad 21 .
  • the heating element 20 can conduct heat directly to different battery modules 10 through the heat conducting sheets 22 on both sides of the heating pad 21 , thereby improving heat conduction efficiency.
  • the battery module 10 further includes a side plate 4 .
  • the side plate 4 is disposed opposite to the plurality of battery cells 1 .
  • the heating element 20 is pressed between the side plate 4 and the battery module 10 .
  • the side plate 4 can cooperate with other parts to form a frame structure surrounding a plurality of battery cells 4 , and the side plate 4 is arranged opposite to the battery cells 1 along the second direction Y.
  • the side plate 4 is arranged opposite to the battery cell 1 along the width direction of the battery module 10 , and the side plate 4 is used to limit the movement of the battery cell 1 along the width direction of the battery module 10 .
  • the side plate 4 has a certain hardness, so that the battery cell 1 can be protected by the side plate 4, and pressure can be evenly applied to the heating element 20 through the side plate 4, so that the heating element 20 can be pressed against the side plate 4 and the battery Between the modules 10 , ensure that the heat conducting sheet 22 can contact the battery cells 1 .
  • the side plates 4 can be separately disposed on opposite sides of the plurality of battery cells 4 , so that the heat conducting sheet 22 can heat the battery cells 1 from opposite sides of the plurality of battery cells 4 .
  • the side plate 4 may not be provided between adjacent battery modules 10, and the adjacent battery modules 10 directly clamp the heating element 20, and the side plate 4 is only provided on a plurality of battery modules 10 arranged in a row.
  • the heating element 20 located on both sides of the multiple battery modules 10 arranged in a row only needs to be provided with a heat conducting sheet 22 on the side close to the battery cell 1, and not provided on the side close to the side plate 4
  • the heat conducting sheet 22 is used so that the heating element 20 is only used to heat the battery cell 1 and not to heat the side plate 4 .
  • the fixing part 3 is located at both ends of the heating part 2 along the first direction X, and is fixed to the battery module 10 by bolts.
  • the fixing part 3 can be bolted to structures such as brackets and frames in the battery module 10 through a plurality of bolts.
  • the fixing part 3 includes a mounting pad 81 integrally formed with the heating part 2, a mounting shell 82 arranged on the mounting pad 81, a wire 83 at least partially accommodated in the mounting shell 82, and the mounting pad 81
  • the mounting pad 81 does not contain a heating structure
  • the mounting pad 81 and the heating part 2 are made of the same flexible insulating material to realize an integrated design, so that the difference in appearance between the fixing part 3 and the heating part 2 is small .
  • the wire 83 is electrically connected to the circuit of the heating part 2
  • the mounting pad 81 is provided with mounting holes 84 through which bolts pass through.
  • a mounting hole 84 through which a bolt passes is provided on the mounting case 82 to connect the mounting case 82 and the battery module 10 .
  • the fixing part 3 and the battery module 10 are fixed by bolts, which ensures that the relative position of the heating element 20 and the battery module 10 is stable and the connection is firm.
  • the battery module 10 further includes two end plates 5, the two end plates 5 are respectively located at both ends of the plurality of battery cells 1 along the first direction X, and the fixing part 3 is connected to the two end plates 5 respectively.
  • the end plates 5 are located at both ends of the battery module 10 in the length direction and the end plates 2 are used to limit the movement of the battery cells 4 along the length direction of the battery module 10 .
  • the side plates 4 and the end plates 5 can be connected end to end and surround a plurality of battery cells 1 arranged side by side, so as to protect the battery cells 1 .
  • the end plate 5 has a certain thickness along the length direction of the battery module 10 , so that the fixing part 3 can be configured as a flat plate, and is bolted to the end plate 5 along the thickness direction of the battery module 10 by bolts.
  • the end of the side plate 4 and the fixed portion 3 can be connected to the end plate 5 through the same bolt, that is, the screw holes provided on the side plate 4 correspond to the screw holes provided on the fixed portion 3, and the bolts pass through the two holes in turn.
  • the four screw holes are connected to the end plate 5 to improve assembly efficiency.
  • the fixing part 3 is respectively connected to the two end plates 5 , so that the heating part 2 can be suspended between the two end plates 5 , and the entire heating part 2 can be deformed with the expansion of the battery cell 1 .
  • the fixing part 3 is fixedly connected with the two end plates 5, realizing the connection between the heating element 20 and the battery module 10, and at the same time, other installation structures for the connection of the fixing part 3 in the battery module 10 are omitted, thereby reducing the production cost.
  • the battery module 10 further includes a first strap 6 and a second strap 7 surrounding the plurality of battery cells 1 and the end plate 5, the first strap 6 and the second strap The two straps 7 are arranged opposite to each other and clamp a plurality of battery cells 1 , and the heating element 20 is arranged between the first strap 6 and the second strap 7 .
  • the first cable tie 6 and the second cable tie 7 are annular structures capable of surrounding a plurality of battery cells 1 , and they are formed into an annular structure through a belt-shaped structure.
  • the first strap 6 and the second strap 7 are arranged opposite to each other along the height direction Z of the battery cell 1, so as to secure multiple battery cells 1 from opposite ends of the battery module 10 along the height direction Z of the battery cell 1.
  • the first strap 6 and the second strap 7 can be made of metal or plastic. 6 and the rebound force of the second cable tie 7, the plurality of battery cells 1 can be tightened to ensure that the plurality of battery cells 1 in the battery module 10 do not shake.
  • the heating element 20 is arranged between the first strap 6 and the second strap 7 . Avoid the first strap 6 and the second strap 7 being spaced between the battery cell 1 and the heating element 20 , affecting the heating of the battery cell 1 by the heating element 20 .
  • the part of the end plate 5 between the first strap 6 and the second strap 7 is connected to the fixing part 3.
  • a fixing part 3 is respectively bolted to the end plates 5 of the two battery modules 10 .
  • the fixing part 3 includes a mounting shell 82 disposed on the edge of the heating pad 21 , and a wire 83 at least partially accommodated in the mounting shell 82 , and the fixing part 3 and the heating pad 21 are set independently.
  • the wire 83 is electrically connected to the circuit of the heating part 2 , and the installation shell 82 is provided with a mounting hole 84 through which a bolt passes, so as to connect the installation shell 82 and the battery module 10 .
  • the fixing part 3 also includes an electrical connector 85 , the wire 32 passes through the installation shell 31 to connect the heating part 2 and the electrical connector 85 , and the electrical connector 85 is then electrically connected to an external circuit.
  • the external circuit may be a control circuit of an electrical device.
  • the electrical connector 85 may be connected to the entire vehicle circuit of the vehicle.
  • the electrical connector 85 and the external circuit can be electrically connected or disconnected directly by plugging and unplugging, so as to facilitate the installation of the battery 100 on the electrical device.
  • the heating pad 21 includes a heating circuit layer 211 and an insulating and heat-conducting layer 212 covering the heating circuit layer 211 , and the heating circuit layer 211 includes a heating circuit 211 a bent back and forth.
  • the heating circuit layer 211 may only include one heating circuit 211a that is bent back and forth, or may include multiple heating circuits 211a that are bent back and forth.
  • the connections form a loop.
  • the heating circuit 211a can convert electrical energy into thermal energy to dissipate heat to the outside.
  • the insulating and heat-conducting layer 212 and/or the heat-conducting sheet 22 can be made of silica gel, so that the insulating and heat-conducting layer 212 or the heat-conducting sheet 22 has insulation, heat conductivity and flexibility at the same time.
  • the insulating and heat-conducting layer 212 covers the outside of the heating circuit 211 a to ensure the insulation between the heating circuit layer 211 and the battery cell 1 , which is beneficial to the operation of the battery cell 1 .
  • the heating circuit 211a can extend in a spiral shape in the insulating and heat-conducting layer 211. By adjusting the distance between adjacent heating circuits 211a, the heat emitted by the heating pad 21 can be different from the center to the edge of the heating pad 21.
  • the heating circuit 211a can also extend in a serpentine shape in the insulating and heat-conducting layer 211. When the extending direction is the height direction Z of the heating module, by adjusting the distance between adjacent heating circuits 211a, the heating pad 21 can be realized to emit heat along the height direction Z.
  • the heating circuit 211a can be bent and distributed in a variety of ways, and will not be repeated here. Those skilled in the art can understand that adjusting the power of the heating circuit 211a, the distribution position of the heating circuit 211a in the insulating and heat-conducting layer 212, and the heating The series-parallel connection of the circuit 211a can make the heating element 20 exhibit different heating effects, so as to adapt to different working scenarios.
  • a connection portion is formed between adjacent battery cells 1 of the battery module 10.
  • the heating pad 21 includes a plurality of main heating areas 21a arranged at intervals and connects two adjacent main heating areas 21a.
  • the secondary heating zone 21b is arranged facing the connecting portion, and the distribution density of the heating circuits 211a in the main heating zone 21a is higher than that in the secondary heating zone 21b.
  • the heat conduction sheet 22 connected to the main heating area 21a is in contact with the second side wall 102b of the battery cell 1, and the heat conduction sheet 22 connected to the secondary heating area 21b may be in contact with the corner connecting the first side wall 102a and the second side wall 102b. surface contact, and may also be in contact with structures such as heat insulation pads and spacers accommodated between adjacent battery cells 1, that is to say, the heat dissipated by the heat conduction sheet 22 connected to the secondary heating area 21b may not be directly conducted to the In the battery cell 1, therefore, a lower density of the power generation circuit 211a is provided in the sub heating area 21b.
  • the heating capabilities of the heating element 20 to the battery module 10 are different at different places, and the heat energy emitted by the heating element 20 is directly conducted to the battery cell 1 as much as possible, thereby improving the heating capacity of the heating element 20. Effective utilization of heat energy.
  • the heating pad 21 includes a middle heating zone 21c and an end heating zone 21d, the end heating zone 21d is located at both ends of the middle heating zone 21c along the first direction X, and the heating circuit 211a is in the middle The distribution density in the heating zone 21c is lower than that in the end heating zone 21d.
  • the heat energy at both ends of the battery module 10 is easier to diffuse to the external environment than the heat energy in the middle area of the battery module 10 . Therefore, in the same battery 100 , the temperature of the battery cells 1 near the edge of the environment will be lower.
  • the heating circuit 211a is arranged in the secondary heating zone 21b between the main heating zones 21a without reciprocating and coiling distribution, and the heating circuits 211a in the multiple main heating zones 21a are connected in series to form a loop, and the heating circuit 211a in each main heating zone 21a is coiled.
  • the spacing between adjacent main heating zones 21a in the end heating zone 21d is smaller than the spacing between adjacent main heating zones 21a in the middle heating zone 21c, so that the heat energy produced by the end heating zone 21d is greater than that of the middle heating zone in a unit time.
  • the thermal energy generated by the zone 21c balances the temperature rise rate of the battery module 10 everywhere.
  • the multiple heating circuits 211a are connected in parallel, and the multiple heating circuits 211a are coiled in parallel in sequence in the same plane.
  • Multiple heating circuits 211a are connected in parallel, which can reduce the total resistance and improve the heating efficiency.
  • Multiple heating circuits 211a are coiled in parallel in the same plane, that is, multiple heating circuits 211a are arranged alternately along a certain direction, for example: when the heating circuit 211a extends along the height direction Z of the battery module 211 a are alternately arranged in turn along the height direction Z of the battery module 10 .
  • Multiple heating circuits 211a can be connected to different control switches, so that each heating circuit 211a can be controlled separately through control switches, so that the heating element 20 can be controlled to use different powers to heat the battery cells 1 according to different scenarios. For example, in the driving state of the vehicle, when the temperature of the battery cell 1 is detected to be 0°C, control multiple heating circuits 211a to be energized to heat the battery cell 1 with the maximum heating power, so that the temperature of the battery cell 1 rises rapidly; When the temperature of the battery cell 1 is detected to be 15° C., some of the heating circuits 211 a are controlled to be energized to heat the battery cell 1 with a small heating power, so that the temperature of the battery cell 1 rises steadily.
  • the manufacturing method of the battery of the embodiment of the present application includes:
  • the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall;
  • the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
  • the fixing part can be fixed with the battery module, and can also be fixed with other components in the battery, so that the heating part can be fixed and pressed against the second side wall of the battery cell. It should be noted that, for the relevant structure of the battery manufactured by the above battery manufacturing method, reference may be made to the batteries provided in the above embodiments.
  • the steps can be performed in the order mentioned in the embodiments, or the steps can be performed in a different order than the order mentioned in the embodiments, or Several steps are performed simultaneously.
  • the steps S100 and S200 are not executed sequentially, and may also be executed simultaneously.
  • the embodiment of the present application also provides a battery manufacturing system 30 including:
  • the first providing device 31 is configured to provide at least one battery module, the battery module includes a plurality of battery cells arranged side by side along the first direction, and the battery cells are stacked on each other through the first side wall;
  • the second providing device 32 is configured to provide a heating element, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
  • the assembly device 33 is used to install the fixing part, so as to fix the heating part on the second side wall of the battery cell, so that the heating part presses against the second side wall;
  • the heating element is used to heat the battery module.
  • the relevant structure of the battery manufactured by the above-mentioned manufacturing system 30 reference may be made to the batteries provided in the above-mentioned embodiments.

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Abstract

Embodiments of the present application provide a battery, an electronic apparatus, and a preparation method and manufacturing system for a battery. The battery comprises a heating member and at least one battery module, the battery module(s) comprising a plurality of battery cells arranged side-by-side in a first direction, and the battery cells being stacked on one another by means of a first sidewall; the heating member is used for heating the battery module(s); the heating member comprises a heating part and a fixing part, the fixing part is located at at least one end of the heating part in the first direction, the fixing part is used for fixing the heating part to a second sidewall of a battery cell, and the heating part abuts against the second sidewall of the battery cell. The battery provided by the present application is highly safe.

Description

电池、用电装置、电池的制备方法和制造系统Battery, electrical device, battery manufacturing method and manufacturing system 技术领域technical field
本申请涉及储能器件技术领域,尤其涉及一种电池、用电装置、电池的制备方法和制造系统。The present application relates to the technical field of energy storage devices, and in particular to a battery, an electrical device, a battery preparation method and a manufacturing system.
背景技术Background technique
随着新能源技术的发展,电池的应用越来越广泛。电池温度在一定范围内,电池的充放电性能较佳。当电池处于高温环境时,需要通过冷却装置对电池进行冷却,当电池处于低温环境时,就需要通过加热装置对电池进行加热,以获得较佳的充放电性能。但相关技术大多对电池的冷却比较关注,对电池的加热研究较少。With the development of new energy technology, the application of batteries is becoming more and more extensive. When the battery temperature is within a certain range, the charging and discharging performance of the battery is better. When the battery is in a high-temperature environment, the battery needs to be cooled by a cooling device, and when the battery is in a low-temperature environment, the battery needs to be heated by a heating device to obtain better charge and discharge performance. However, most of the related technologies pay more attention to the cooling of the battery, and less research on the heating of the battery.
发明内容Contents of the invention
本申请实施例提供了一种电池、用电装置、电池的制备方法和制造系统,通过设置加热件与电池单体抵接,在需要时对电池单体进行加热,提高了电池的充放电性能以及安全性。The embodiment of the present application provides a battery, an electrical device, and a battery manufacturing method and manufacturing system. By setting the heating element in contact with the battery cell, the battery cell is heated when necessary, and the charge and discharge performance of the battery is improved. and security.
第一方面,本申请提供一种电池,包括加热件和至少一个电池模块,电池模块包括沿第一方向并排设置的多个电池单体,电池单体通过第一侧壁相互堆叠设置;加热件用于对电池模块进行加热;其中,加热件包括加热部和固定部,固定部位于加热部沿第一方向的至少一端,固定部用于将加热部固定于电池单体的第二侧壁,使得加热部抵压第二侧壁。In a first aspect, the present application provides a battery, including a heating element and at least one battery module, the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall; the heating element Used to heat the battery module; wherein the heating element includes a heating part and a fixing part, the fixing part is located at least one end of the heating part along the first direction, and the fixing part is used to fix the heating part to the second side wall of the battery cell, The heating part is pressed against the second side wall.
上述方案中,设置的加热件可以加热电池单体,以提升电池单体的温度至合适的工作温度,保证电池的充放电性能;通过设置固定部固定加热部于第二侧壁,这样加热部与电池单体无需黏贴连接,避免在装配黏贴过程中或电池使用过程中,加热部被撕拉破坏;通过设置加热件抵压第二侧壁,使得加热件产生的热能可以直接传导至电池单体,提高热能转导率,同时避免加热部与电池单体分离导致的加热部发生干烧的现象,提高电池的安全性。In the above solution, the heating element provided can heat the battery cell to increase the temperature of the battery cell to a suitable working temperature to ensure the charging and discharging performance of the battery; by setting the fixing part to fix the heating part on the second side wall, the heating part There is no need to stick and connect with the battery cell, so as to avoid the heating part being torn and damaged during the assembly and sticking process or during the use of the battery; by setting the heating part to press against the second side wall, the heat generated by the heating part can be directly conducted to the The battery cell improves the thermal energy transfer rate, and at the same time avoids the phenomenon of dry burning of the heating part caused by the separation of the heating part and the battery cell, and improves the safety of the battery.
在一些实施例中,加热部包括发热垫和凸设于发热垫至少一侧的多个导热片,多个导热片设置于电池单体和发热垫之间,导热片被配置为能够弹性变形并抵压电池单体,以在发热垫和电池单体之间导热。In some embodiments, the heating part includes a heating pad and a plurality of thermally conductive sheets protruding from at least one side of the heating pad, the plurality of thermally conductive sheets are arranged between the battery cells and the heating pad, and the thermally conductive sheets are configured to be elastically deformable and Press against the battery cell to conduct heat between the heating pad and the battery cell.
上述方案中,一方面利用导热片的导热性,将发热垫发出的热能传导至电池单 体,另一方面利用导热片的形变性,使得导热片通过形变吸收电池单体的形变,特别是电池单体使用过程中发生的膨胀形变,加热件可以保持与电池单体抵接并进行直接热传导,避免加热部发生干烧,提高电池的安全性。In the above solution, on the one hand, the thermal conductivity of the heat conduction sheet is used to conduct the heat energy emitted by the heating pad to the battery cell; Due to the expansion and deformation of the cell during use, the heating element can keep in contact with the battery cell and conduct direct heat conduction, avoiding dry burning of the heating part and improving the safety of the battery.
在一些实施例中,电池模块的数量为至少两个,加热件设置于相邻电池模块之间。即可以通过一个加热件实现对两个电池模块进行加热,提高电池装配效率,降低电池中电路布局复杂度。In some embodiments, there are at least two battery modules, and the heating element is disposed between adjacent battery modules. That is, two battery modules can be heated by one heating element, which improves battery assembly efficiency and reduces the complexity of circuit layout in the battery.
在一些实施例中,多个导热片分设于发热垫的相对两侧,分设于发热垫两侧的导热片与相邻两个电池模块分别接触。通过在发热垫的两侧均设置导热片,使得加热件可以通过位于发热垫两侧的导热片对不同电池模块接触传热,提高热传导效率。In some embodiments, a plurality of heat conducting sheets are arranged on opposite sides of the heating pad, and the heat conducting sheets arranged on both sides of the heating pad are respectively in contact with two adjacent battery modules. By arranging heat conduction sheets on both sides of the heating pad, the heating element can contact and transfer heat to different battery modules through the heat conduction sheets located on both sides of the heating pad, thereby improving heat conduction efficiency.
在一些实施例中,电池模块还包括侧板,侧板与多个电池单体相对设置,加热件抵压在侧板和电池模块之间。侧板具有一定的硬度,从而可以通过侧板对电池单体进行保护,还可以通过侧板向加热件均匀的施加压力,使得加热件可以抵压在侧板和电池模块之间,保证导热片可以接触到电池单体。In some embodiments, the battery module further includes a side plate disposed opposite to the plurality of battery cells, and the heating element is pressed between the side plate and the battery module. The side plate has a certain hardness, so that the battery cells can be protected through the side plate, and pressure can be evenly applied to the heating element through the side plate, so that the heating element can be pressed between the side plate and the battery module to ensure that the heat conduction sheet access to the battery cells.
在一些实施例中,固定部位于加热部沿第一方向的两侧,通过螺栓固定的方式固定于电池模块。固定部与电池模块通过螺栓固定,保证了加热件与电池模块相对位置稳定、连接牢靠。In some embodiments, the fixing part is located on both sides of the heating part along the first direction, and is fixed to the battery module by bolts. The fixing part and the battery module are fixed by bolts, which ensures that the relative position of the heating element and the battery module is stable and the connection is firm.
在一些实施例中,电池模块还包括两个端板,两个端板分别位于多个电池单体沿第一方向的两侧,固定部与两个端板分别连接。设置固定部与两个端板固定连接,实现了加热件和电池模块相连接,同时省去在电池模块中设置其他供固定部连接的安装结构,降低了生产成本。In some embodiments, the battery module further includes two end plates, the two end plates are respectively located on both sides of the plurality of battery cells along the first direction, and the fixing portion is respectively connected to the two end plates. The fixing part is fixedly connected with the two end plates, which realizes the connection between the heating element and the battery module, and at the same time saves setting other installation structures in the battery module for the connection of the fixing part, thereby reducing the production cost.
在一些实施例中,电池模块还包括环绕多个电池单体以及端板的第一扎带和第二扎带,第一扎带和第二扎带相对设置并夹紧多个电池单体,加热件设置于第一扎带和第二扎带之间。In some embodiments, the battery module further includes a first strap and a second strap surrounding the plurality of battery cells and the end plates, the first strap and the second strap are oppositely arranged and clamp the plurality of battery cells, The heating element is arranged between the first strap and the second strap.
第一扎带和第二扎带可以从电池单体的两端箍紧多个电池单体,保证电池模块中的多个电池单体之间不晃动;将加热件设置在第一扎带和第二扎带之间,避免第一扎带和第二扎带间隔在电池单体和加热件之间,影响加热件对电池单体的加热。The first cable tie and the second cable tie can tighten multiple battery cells from both ends of the battery cell to ensure that the multiple battery cells in the battery module do not shake; the heating element is arranged between the first cable tie and the battery cell. Between the second straps, avoid the interval between the first strap and the second strap between the battery cell and the heating element, which will affect the heating of the battery cell by the heating element.
在一些实施例中,发热垫包括发热电路层和包覆发热电路层的绝缘导热层,发热电路层包括往复弯折设置的发热电路。绝缘导热层可以保证发热电路层与电池单体之间绝缘,有利于电池单体的工作。In some embodiments, the heating pad includes a heating circuit layer and an insulating and heat-conducting layer covering the heating circuit layer, and the heating circuit layer includes a heating circuit that is bent back and forth. The insulating and heat-conducting layer can ensure the insulation between the heating circuit layer and the battery cell, which is beneficial to the work of the battery cell.
在一些实施例中,电池模块的相邻电池单体之间形成连接部,沿第一方向,发热垫包括多个间隔设置的主加热区、以及连接两相邻主加热区的副加热区,副加热区面对连接部设置,发热电路在主加热区的分布密度高于在副加热区的分布密度。通过设置主加热区和副加热区,使得加热件各处对电池模组的加热能力具有差异,加热件发出的热能尽量多的直接传导至电池单体,以提高加热件所发出热能的有效利用率。In some embodiments, a connection portion is formed between adjacent battery cells of the battery module. Along the first direction, the heating pad includes a plurality of main heating areas arranged at intervals, and a secondary heating area connecting two adjacent main heating areas, The auxiliary heating area is arranged facing the connecting portion, and the distribution density of the heating circuits in the main heating area is higher than that in the auxiliary heating area. By setting the main heating area and the auxiliary heating area, the heating capacity of the heating element to the battery module is different from each other, and the heat energy emitted by the heating element is directly transmitted to the battery cell as much as possible, so as to improve the effective utilization of the heat energy emitted by the heating element Rate.
在一些实施例中,发热垫包括中间加热区和端部加热区,端部加热区位于中间加热区沿第一方向的两端,发热电路在中间加热区分布密度低于在端部加热区的分布密度。电池模块两端的热能相对于电池模块中的热能更容易向外部环境散发,通过设置中间加热区分布密度低于在端部加热区的分布密度,使得单位时间内,中间加热区产生的热能小于端部加热区的热能,均衡电池模块各处的温度提升速度。In some embodiments, the heating pad includes a middle heating zone and an end heating zone, the end heating zones are located at both ends of the middle heating zone along the first direction, and the distribution density of the heating circuits in the middle heating zone is lower than that in the end heating zone. distribution density. The heat energy at both ends of the battery module is easier to dissipate to the external environment than the heat energy in the battery module. By setting the distribution density of the middle heating zone lower than the distribution density of the end heating zone, the heat energy generated by the middle heating zone is less than that of the end heating zone per unit time. The thermal energy of the inner heating area can be used to balance the temperature increase rate of the battery module.
在一些实施例中,发热电路的数量为多条,多条发热电路并联,多条发热电路在同一平面内依次并行盘绕。将多条发热电路并联,从而可以分别控制各发热电路的通断,以不同功率加热电池单体。In some embodiments, there are multiple heating circuits, the multiple heating circuits are connected in parallel, and the multiple heating circuits are coiled in parallel in sequence in the same plane. Multiple heating circuits are connected in parallel, so that the on-off of each heating circuit can be controlled separately, and the battery cells can be heated with different powers.
在一些实施例中,绝缘导热层和/或导热片的材料为硅胶,使得绝缘导热层或导热片同时具有绝缘性、导热性和柔性。In some embodiments, the material of the insulating heat conducting layer and/or the heat conducting sheet is silica gel, so that the insulating heat conducting layer or the heat conducting sheet has insulation, heat conductivity and flexibility at the same time.
第二方面,根据本申请提供一种用电装置,包括如第一方面任一实施例的电池,电池用于提供电能。According to a second aspect, the present application provides an electrical device, including the battery according to any embodiment of the first aspect, and the battery is used to provide electrical energy.
第三方面,根据本申请提供一种电池的制造方法,包括:In a third aspect, according to the present application, a method for manufacturing a battery is provided, including:
提供至少一个电池模块,电池模块包括沿第一方向并排设置的多个电池单体,电池单体通过第一侧壁相互堆叠设置;At least one battery module is provided, the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall;
提供加热件,加热件包括加热部和固定部,固定部位于加热部沿第一方向的至少一端;A heating element is provided, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
安装固定部,以将加热部固定于电池单体的第二侧壁,使得加热部抵压第二侧壁;Installing the fixing part to fix the heating part to the second side wall of the battery cell, so that the heating part presses against the second side wall;
其中,加热件用于对电池模块进行加热。Wherein, the heating element is used to heat the battery module.
第四方面,一种电池的制造系统,包括:In a fourth aspect, a battery manufacturing system includes:
第一提供装置,用于提供至少一个电池模块,电池模块包括沿第一方向并排设置的多个电池单体,电池单体通过第一侧壁相互堆叠设置;The first providing device is used to provide at least one battery module, the battery module includes a plurality of battery cells arranged side by side along the first direction, and the battery cells are stacked on each other through the first side wall;
第二提供装置,用于提供加热件,加热件包括加热部和固定部,固定部位于加热部沿第一方向的至少一端;The second providing device is used to provide a heating element, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
组装装置,用于安装固定部,以将加热部固定于电池单体的第二侧壁,使得加热部抵压第二侧壁;an assembly device, used for installing the fixing part, so as to fix the heating part on the second side wall of the battery cell, so that the heating part presses against the second side wall;
其中,加热件用于对电池模块进行加热。Wherein, the heating element is used to heat the battery module.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments of the present application. Obviously, the accompanying drawings described below are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on the accompanying drawings on the premise of not paying creative efforts.
图1为本申请一些实施例的车辆的结构示意图;FIG. 1 is a schematic structural view of a vehicle in some embodiments of the present application;
图2为本申请一些实施例的电池的分解结构示意图;FIG. 2 is a schematic diagram of an exploded structure of a battery in some embodiments of the present application;
图3为本申请一些实施例的电池单体的分解结构示意图;3 is a schematic diagram of an exploded structure of a battery cell in some embodiments of the present application;
图4为本申请一些实施例的电池的分解结构平面示意图Figure 4 is a schematic plan view of an exploded structure of a battery in some embodiments of the present application
图5为图4所示A部分的放大结构示意图;Fig. 5 is a schematic diagram of an enlarged structure of part A shown in Fig. 4;
图6为本申请一些实施例的电池的部分结构的平面示意图;6 is a schematic plan view of a partial structure of a battery in some embodiments of the present application;
图7为本申请一些实施例的电池的分解结构立体示意图;FIG. 7 is a perspective schematic diagram of an exploded structure of a battery in some embodiments of the present application;
图8为图7所示B部分的放大结构示意图;Fig. 8 is a schematic diagram of an enlarged structure of part B shown in Fig. 7;
图9为本申请另一些实施例的电池的分解结构立体示意图;FIG. 9 is a schematic perspective view of an exploded structure of batteries according to other embodiments of the present application;
图10为图10所示C部分的放大结构示意图;Fig. 10 is a schematic diagram of an enlarged structure of part C shown in Fig. 10;
图11为本申请一些实施例的导电线路的分布结构示意图;FIG. 11 is a schematic diagram of the distribution structure of conductive circuits in some embodiments of the present application;
图12为本申请另一些实施例的导电线路的分布结构示意图;FIG. 12 is a schematic diagram of the distribution structure of conductive circuits in other embodiments of the present application;
图13为本申请一些实施例提供的电池的制造方法的流程示意图;Fig. 13 is a schematic flowchart of a battery manufacturing method provided by some embodiments of the present application;
图14为本申请一些实施例提供的电池的制造系统的示意性框图。Fig. 14 is a schematic block diagram of a battery manufacturing system provided by some embodiments of the present application.
在附图中,附图并未按照实际的比例绘制。In the drawings, the drawings are not drawn to scale.
标记说明:Mark Description:
车辆1000;电池100;控制器200;马达300;上盖301;下盖302; Vehicle 1000; battery 100; controller 200; motor 300; upper cover 301; lower cover 302;
电池模块10;电池单体1;端盖101;外壳102;第一侧壁102a;第二侧壁102b;电极组件103;电极端子101a;侧板4;端板5;第一扎带6;第二扎带7; battery module 10; battery cell 1; end cover 101; casing 102; first side wall 102a; second side wall 102b; electrode assembly 103; electrode terminal 101a; side plate 4; end plate 5; first cable tie 6; The second cable tie 7;
加热件20;加热部2;发热垫21;发热电路层211;发热电路211a;绝缘导热层212;主加热区21a;副加热区21b;中间加热区21c;端部加热区21d;导热片22;固定部3;安装垫81;安装壳82;导线83;安装孔84;电连接器85; Heating element 20; heating part 2; heating pad 21; heating circuit layer 211; heating circuit 211a; insulating and heat-conducting layer 212; main heating area 21a; ; fixed part 3; mounting pad 81; mounting shell 82; wire 83; mounting hole 84; electrical connector 85;
制造系统30;第一提供装置31;第二提供装置32;组装装置33。 Manufacturing system 30 ; first providing device 31 ; second providing device 32 ; assembling device 33 .
具体实施方式Detailed ways
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本申请的原理,但不能用来限制本申请的范围,即本申请不限于所描述的实施例。The implementation manner of the present application will be further described in detail below with reference to the drawings and embodiments. The detailed description and drawings of the following embodiments are used to illustrate the principles of the application, but not to limit the scope of the application, that is, the application is not limited to the described embodiments.
在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。“垂直”并不是严格意义上的垂直,而是在误差允许范围之内。“平行”并不是严格意义上的平行,而是在误差允许范围之内。In the description of this application, it should be noted that, unless otherwise specified, the meaning of "plurality" is more than two; the terms "upper", "lower", "left", "right", "inner", " The orientation or positional relationship indicated by "outside" and so on are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to this application. Application Restrictions. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. "Vertical" is not strictly vertical, but within the allowable range of error. "Parallel" is not strictly parallel, but within the allowable range of error.
下述描述中出现的方位词均为图中示出的方向,并不是对本申请的具体结构进行限定。在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。The orientation words appearing in the following description are the directions shown in the figure, and do not limit the specific structure of the application. In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
本申请中,电池单体可以包括锂离子二次电池、锂离子一次电池、锂硫电池、钠锂离子电池、钠离子电池或镁离子电池等,本申请实施例对此并不限定。电池单体可呈圆柱体、扁平体、长方体或其它形状等,本申请实施例对此也不限定。电池单体一般按封装的方式分成三种:柱形电池单体、方体方形电池单体和软包电池单体,本申请实施例对此也不限定。In the present application, the battery cells may include lithium-ion secondary batteries, lithium-ion primary batteries, lithium-sulfur batteries, sodium-lithium-ion batteries, sodium-ion batteries, or magnesium-ion batteries, which are not limited in the embodiments of the present application. The battery cell can be in the form of a cylinder, a flat body, a cuboid or other shapes, which is not limited in this embodiment of the present application. Battery cells are generally divided into three types according to packaging methods: cylindrical battery cells, square square battery cells and pouch battery cells, which are not limited in this embodiment of the present application.
本申请的实施例所提到的电池是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块。例如,本申请中所提到的电池可以包括电池模块或电池包等。电池一般包括用于封装一个或多个电池单体的箱体。箱体可以避免液体或其他异物影响电池单体的充电或放电。The battery mentioned in the embodiments of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity. For example, the battery mentioned in this application may include a battery module or a battery pack, and the like. Batteries generally include a case for enclosing one or more battery cells. The box can prevent liquid or other foreign objects from affecting the charging or discharging of the battery cells.
电池单体包括电极组件和电解液,电极组件由正极片、负极片和隔离膜组成。电池单体主要依靠金属离子在正极片和负极片之间移动来工作。正极片包括正极集流体和正极活性物质层,正极活性物质层涂覆于正极集流体的表面,未涂敷正极活性物质层的集流体凸出于已涂覆正极活性物质层的集流体,未涂敷正极活性物质层的集流体层叠后作为正极极耳。以锂离子电池为例,正极集流体的材料可以为铝,正极活性物质可以为钴酸锂、磷酸铁锂、三元锂或锰酸锂等。负极片包括负极集流体和负极活性物质层,负极活性物质层涂覆于负极集流体的表面,未涂敷负极活性物质层的集流体凸出于已涂覆负极活性物质层的集流体,未涂敷负极活性物质层的集流体层叠后作为负极极耳。负极集流体的材料可以为铜,负极活性物质可以为碳或硅等。隔离膜的材质可以为PP(polypropylene,聚丙烯)或PE(polyethylene,聚乙烯)等。此外,电极组件可以是卷绕式结构,也可以是叠片式结构,本申请实施例并不限于此。The battery cell includes an electrode assembly and an electrolyte, and the electrode assembly is composed of a positive electrode sheet, a negative electrode sheet, and a separator. A battery cell works primarily by moving metal ions between the positive and negative plates. The positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer. The positive electrode active material layer is coated on the surface of the positive electrode current collector. The current collector not coated with the positive electrode active material layer protrudes from the current collector coated with the positive electrode active material layer. The current collector coated with the positive electrode active material layer is stacked as the positive electrode tab. Taking a lithium-ion battery as an example, the material of the positive electrode current collector can be aluminum, and the positive electrode active material can be lithium cobaltate, lithium iron phosphate, ternary lithium or lithium manganate. The negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer. The negative electrode active material layer is coated on the surface of the negative electrode current collector. The current collector without the negative electrode active material layer protrudes from the current collector coated with the negative electrode active material layer. The current collector coated with the negative electrode active material layer is stacked as the negative electrode tab. The material of the negative electrode current collector may be copper, and the negative electrode active material may be carbon or silicon. The material of the isolation film may be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene). In addition, the electrode assembly may be a wound structure or a laminated structure, which is not limited in the embodiment of the present application.
在低温环境下,电池的充放电性能会受到影响,特别是高压动力电池,所以当 电池处于低温环境时,需要对电池进行加热以获得良好的电性能。对电池的结构和使用环境进行了分析和研究,发明人发现,可以采用聚酰亚胺包覆发热电路制成绝缘加热膜,并将该绝缘加热膜整个黏贴在电池上,以保证绝缘加热膜发出的热能能直接传导到电池。但是使用中发现,加热膜可能因为电池膨胀、外力作用等原因从电池上脱落,使得加热膜干烧,干烧会导致加热膜失效或产生安全问题。另外聚酰亚胺制成的加热膜较薄,制备、装配和使用过程中,很容易损坏,使得电池稳定性不高。In a low temperature environment, the charge and discharge performance of the battery will be affected, especially for high-voltage power batteries, so when the battery is in a low temperature environment, it is necessary to heat the battery to obtain good electrical performance. The structure of the battery and the use environment were analyzed and studied. The inventor found that the insulating heating film can be made of polyimide-coated heating circuit, and the insulating heating film can be pasted on the battery to ensure the insulation and heating. The thermal energy emitted by the membrane can be conducted directly to the battery. However, it was found during use that the heating film may fall off from the battery due to battery expansion, external force, etc., causing the heating film to dry-burn. Dry-burning will cause the heating film to fail or cause safety problems. In addition, the heating film made of polyimide is relatively thin, and it is easy to be damaged in the process of preparation, assembly and use, so that the stability of the battery is not high.
基于申请人发现的上述问题,申请人对电池的结构进行了改进,本申请实施例描述的技术方案适用于包含电池单体的电池以及使用电池的用电装置。Based on the above problems discovered by the applicant, the applicant has improved the structure of the battery. The technical solutions described in the embodiments of the present application are applicable to batteries including battery cells and electric devices using batteries.
用电装置可以是车辆、手机、便携式设备、笔记本电脑、轮船、航天器、电动玩具和电动工具等等。车辆可以是燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等;航天器包括飞机、火箭、航天飞机和宇宙飞船等等;电动玩具包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等;电动工具包括金属切削电动工具、研磨电动工具、装配电动工具和铁道用电动工具,例如,电钻、电动砂轮机、电动扳手、电动螺丝刀、电锤、冲击电钻、混凝土振动器和电刨等等。本申请实施例对上述用电装置不做特殊限制。Electric devices can be vehicles, mobile phones, portable devices, notebook computers, ships, spacecraft, electric toys and electric tools, and so on. Vehicles can be fuel vehicles, gas vehicles or new energy vehicles, and new energy vehicles can be pure electric vehicles, hybrid vehicles or extended-range vehicles; spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.; electric toys include fixed Type or mobile electric toys, such as game consoles, electric car toys, electric boat toys and electric airplane toys, etc.; electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools and railway electric tools, for example, Electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, electric planers, and more. The embodiments of the present application do not impose special limitations on the above-mentioned electrical devices.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。In the following embodiments, for the convenience of description, a vehicle 1000 as an electric device according to an embodiment of the present application is taken as an example for description.
请参照图1,图1为本申请一些实施例提供的车辆的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle provided by some embodiments of the present application. The vehicle 1000 can be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle. The interior of the vehicle 1000 is provided with a battery 100 , and the battery 100 may be provided at the bottom, head or tail of the vehicle 1000 . The battery 100 can be used for power supply of the vehicle 1000 , for example, the battery 100 can be used as an operating power source of the vehicle 1000 . The vehicle 1000 may further include a controller 200 and a motor 300 , the controller 200 is used to control the battery 100 to supply power to the motor 300 , for example, for starting, navigating and running the vehicle 1000 .
在本申请一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery 100 can not only be used as an operating power source for the vehicle 1000 , but can also be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel oil or natural gas to provide driving power for the vehicle 1000 .
图2为本申请一些实施例提供的电池的爆炸图。请参照图2,电池100包括箱体(未标示)和电池单体1。在一些实施例中,箱体可以包括上盖301和下盖302,上盖301与下盖302相互盖合,上盖301和下盖302共同限定出用于容纳电池单体1的容纳空间。下盖302可以为一端开口的空心结构,上盖301可以为板状结构,上盖301盖合于下盖302的开口侧,以使上盖301与下盖302共同限定出容纳空间;上盖301和下盖302也可以是均为一侧开口的空心结构,上盖301的开口侧盖合于下盖302的开口侧。当然,上盖301和下盖302形成的箱体可以是多种形状,比如,圆柱体、长方体等。Fig. 2 is an exploded view of a battery provided by some embodiments of the present application. Referring to FIG. 2 , the battery 100 includes a case (not shown) and a battery cell 1 . In some embodiments, the box body may include an upper cover 301 and a lower cover 302 , the upper cover 301 and the lower cover 302 cover each other, and the upper cover 301 and the lower cover 302 jointly define an accommodating space for accommodating the battery cell 1 . The lower cover 302 can be a hollow structure with one end open, and the upper cover 301 can be a plate-shaped structure, and the upper cover 301 covers the opening side of the lower cover 302, so that the upper cover 301 and the lower cover 302 jointly define an accommodation space; 301 and the lower cover 302 can also be hollow structures with one side opening, and the opening side of the upper cover 301 is closed to the opening side of the lower cover 302 . Certainly, the box body formed by the upper cover 301 and the lower cover 302 may be in various shapes, such as a cylinder, a cuboid, and the like.
在电池100中,电池单体1可以是多个,多个电池单体1之间可串联或并联或混联,混联是指多个电池单体1中既有串联又有并联。多个电池单体1之间可直接串联或并联或混联在一起,再将多个电池单体1构成的整体容纳于箱体内;当然,电池100也可以是多个电池单体1先串联或并联或混联组成电池模块10形式,多个电池模块10再串联或并联或混联形成一个整体,并容纳于箱体内。电池100还可以包括其他结构,例如,该电池100还可以包括汇流部件,用于实现多个电池单体1之间的电连接。In the battery 100 , there may be multiple battery cells 1 , and the multiple battery cells 1 may be connected in series or in parallel or mixed. The mixed connection means that the multiple battery cells 1 are connected in series and in parallel. A plurality of battery cells 1 can be directly connected in series, parallel or mixed together, and then the whole composed of a plurality of battery cells 1 is housed in the box; of course, the battery 100 can also be a plurality of battery cells 1 connected in series first Either connected in parallel or in series to form battery modules 10 , and multiple battery modules 10 are connected in series or in parallel or in series to form a whole and accommodated in the box. The battery 100 may also include other structures, for example, the battery 100 may also include a current flow component for realizing electrical connection between multiple battery cells 1 .
其中,每个电池单体1可以为二次电池或一次电池;还可以是锂硫电池、钠离子电池或镁离子电池,但不局限于此。电池单体1可呈圆柱体、扁平体、长方体或其它形状等。Wherein, each battery cell 1 can be a secondary battery or a primary battery; it can also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but is not limited thereto. The battery cell 1 can be in the form of a cylinder, a flat body, a cuboid or other shapes.
请参照图3,图3为本申请一些实施例提供的电池单体的分解结构示意图。电池单体1是指组成电池的最小单元。电池单体1包括有端盖101、外壳102、电极组件103以及其他的功能性部件。Please refer to FIG. 3 , which is a schematic diagram of an exploded structure of a battery cell provided in some embodiments of the present application. A battery cell 1 refers to the smallest unit that makes up a battery. The battery cell 1 includes an end cap 101 , a casing 102 , an electrode assembly 103 and other functional components.
端盖101是指盖合于外壳102的开口处以将电池单体1的内部环境隔绝于外部环境的部件。不限地,端盖101的形状可以与外壳102的形状相适应以配合外壳102。可选地,端盖101可以由具有一定硬度和强度的材质(如铝合金)制成,这样,端盖101在受挤压碰撞时就不易发生形变,使电池单体1能够具备更高的结构强度,安全性能也可以有所提高。端盖101上可以设置有如电极端子101a等的功能性部件。电极端子101a可以用于与电极组件103电连接,以用于输出或输入电池单体1的电能。在一些实施例中,端盖101上还可以设置有用于在电池单体1的内部压力或温度达到阈值时泄放内部压力的泄压机构。端盖101的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。在一些实施例中,在端盖101的内侧还可以设置有绝缘件,绝缘件可以用于隔离外壳102内的电连接部件与端盖101,以降低短路的风险。示例性的,绝缘件可以是塑料、橡胶等。The end cap 101 refers to a component that covers the opening of the casing 102 to isolate the internal environment of the battery cell 1 from the external environment. Without limitation, the shape of the end cap 101 can be adapted to the shape of the housing 102 to fit the housing 102 . Optionally, the end cap 101 can be made of a material (such as aluminum alloy) with a certain hardness and strength, so that the end cap 101 is not easily deformed when being squeezed and collided, so that the battery cell 1 can have a higher Structural strength and safety performance can also be improved. Functional components such as electrode terminals 101 a may be provided on the end cap 101 . The electrode terminal 101 a can be used for electrical connection with the electrode assembly 103 for outputting or inputting electric energy of the battery cell 1 . In some embodiments, the end cover 101 may also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 1 reaches a threshold value. The material of the end cap 101 may also be various, for example, copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which is not particularly limited in this embodiment of the present application. In some embodiments, an insulator can be provided inside the end cover 101 , and the insulator can be used to isolate the electrical connection components in the housing 102 from the end cover 101 to reduce the risk of short circuit. Exemplarily, the insulating member may be plastic, rubber or the like.
外壳102是用于配合端盖101以形成电池单体1的内部环境的组件,其中,形成的内部环境可以用于容纳电极组件103、电解液以及其他部件。外壳102和端盖101可以是独立的部件,可以于外壳102上设置开口,通过在开口处使端盖101盖合开口以形成电池单体1的内部环境。不限地,也可以使端盖101和外壳102一体化,具体地,端盖101和外壳102可以在其他部件入壳前先形成一个共同的连接面,当需要封装外壳102的内部时,再使端盖101盖合外壳102。外壳102可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,外壳102的形状可以根据电极组件103的具体形状和尺寸大小来确定。外壳102的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。The casing 102 is a component used to cooperate with the end cap 101 to form the internal environment of the battery cell 1 , wherein the formed internal environment can be used to accommodate the electrode assembly 103 , electrolyte and other components. The shell 102 and the end cover 101 can be independent components, and an opening can be provided on the shell 102 , and the internal environment of the battery cell 1 can be formed by making the end cover 101 cover the opening at the opening. Without limitation, the end cover 101 and the housing 102 can also be integrated. Specifically, the end cover 101 and the housing 102 can form a common connection surface before other components are put into the housing. When the inside of the housing 102 needs to be encapsulated, then Make the end cap 101 cover the housing 102 . The housing 102 can be in various shapes and sizes, such as cuboid, cylinder, hexagonal prism and so on. Specifically, the shape of the casing 102 may be determined according to the specific shape and size of the electrode assembly 103 . The housing 102 can be made of various materials, for example, copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., which are not particularly limited in this embodiment of the present application.
电极组件103是电池单体1中发生电化学反应的部件。外壳102内可以包含一个或更多个电极组件103。电极组件103主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。正极片和负极片具有活性物质的部分构成 电极组件103的主体,正极片和负极片不具有活性物质的部分各自构成极耳。正极极耳和负极极耳可以共同位于主体的一端或是分别位于主体的两端。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳连接电极端子101a以形成电流回路。The electrode assembly 103 is a part where the electrochemical reaction occurs in the battery cell 1 . One or more electrode assemblies 103 may be contained within the casing 102 . The electrode assembly 103 is mainly formed by winding or stacking a positive electrode sheet and a negative electrode sheet, and a separator is usually provided between the positive electrode sheet and the negative electrode sheet. The parts of the positive electrode sheet and the negative electrode sheet with the active material constitute the main body of the electrode assembly 103, and the parts of the positive electrode sheet and the negative electrode sheet without the active material respectively constitute tabs. The positive pole tab and the negative pole tab can be located at one end of the main body together or at both ends of the main body. During the charging and discharging process of the battery, the positive electrode active material and the negative electrode active material react with the electrolyte, and the tabs are connected to the electrode terminal 101a to form a current loop.
根据本申请的一些实施例,请一并参照图4和图5。本申请提供一种电池100,包括加热件20和至少一个电池模块10。电池模块10包括沿第一方向X并排设置的多个电池单体1,电池单体1通过第一侧壁102a相互堆叠设置。加热件20用于对电池模块10进行加热。其中,加热件20包括加热部2和固定部3,固定部3位于加热部2沿第一方向X的至少一端,固定部3用于将加热部2固定于电池单体1的第二侧壁102b,使得加热部2抵压电池单体1的第二侧壁102b。According to some embodiments of the present application, please refer to FIG. 4 and FIG. 5 together. The present application provides a battery 100 including a heating element 20 and at least one battery module 10 . The battery module 10 includes a plurality of battery cells 1 arranged side by side along the first direction X, and the battery cells 1 are stacked on each other through the first side wall 102a. The heating element 20 is used to heat the battery module 10 . Wherein, the heating element 20 includes a heating part 2 and a fixing part 3, the fixing part 3 is located at at least one end of the heating part 2 along the first direction X, and the fixing part 3 is used to fix the heating part 2 to the second side wall of the battery cell 1 102b , so that the heating part 2 presses against the second side wall 102b of the battery cell 1 .
电池单体1包括多个壁面,一个电池模块10中,第二侧壁102b可以是电池单体1中任一不与其他电池单体1相对的壁面,以使第二侧壁102b可以外露并与加热部2接触。在一实施例中,电池单体1包括相对设置的两个第一侧壁102a、相对设置的两个第二侧壁102b、以及相对设置的顶面和底面,其中,第一侧壁102a的面积大于第二侧壁102b的面积,顶面设置有外露的电极端子101a。多个电池单体1沿第一方向X依次堆叠设置,该第一方向X具体可以是电池单体1的宽度方向,第一侧壁102a垂直于宽度方向。加热部2用于加热电池单体1的第二侧壁102b,加热件20可以与的电池模块10沿第二方向Y相对设置,加热件20可以沿电池单体1的宽度方向设置,从而加热件20可以同时与多个第二侧壁102b接触,以对多个电池单体1进行加热。The battery cell 1 includes multiple walls. In a battery module 10, the second side wall 102b can be any wall of the battery cell 1 that is not opposite to other battery cells 1, so that the second side wall 102b can be exposed and In contact with heating part 2. In one embodiment, the battery cell 1 includes two opposite first side walls 102a, two opposite second side walls 102b, and opposite top and bottom surfaces, wherein the first side walls 102a The area is larger than the area of the second side wall 102b, and the exposed electrode terminal 101a is provided on the top surface. A plurality of battery cells 1 are stacked in sequence along a first direction X, the first direction X may specifically be a width direction of the battery cells 1 , and the first side wall 102a is perpendicular to the width direction. The heating part 2 is used to heat the second side wall 102b of the battery cell 1, the heating element 20 can be arranged opposite to the battery module 10 along the second direction Y, and the heating element 20 can be arranged along the width direction of the battery cell 1, thereby heating The member 20 can be in contact with multiple second side walls 102b at the same time to heat multiple battery cells 1 .
加热部2可以与电池模块10中多个电池单体1的第二侧壁102b形状、尺寸适配。各电池单体1的第二侧壁102b在同一平面内形成模块侧面,加热部2的尺寸可以比模块侧面大,加热部2中大于模块侧面的部分可以凸出于电池模块10设置,也可以通过弯折贴附在顶面或第一侧壁102a上。加热部2的尺寸还可以比模块侧面小,以避免加热部2过度弯折。为了保证电池模块10中的各个电池单体1均能被加热件20加热,所以加热件20沿第一方向X的长度可以根据电池模块10中电池单体1的数量多少对应设置。可选地,加热部2为矩形板状,加热部2的宽度与电池单体1的高度适配,加热部2的长度与多个电池单体1的宽度之和匹配。The heating part 2 can be adapted to the shape and size of the second side walls 102b of the plurality of battery cells 1 in the battery module 10 . The second side wall 102b of each battery cell 1 forms the side of the module in the same plane, the size of the heating part 2 can be larger than the side of the module, and the part of the heating part 2 larger than the side of the module can protrude from the battery module 10, or can Attached to the top surface or the first side wall 102a by bending. The size of the heating part 2 can also be smaller than the side of the module, so as to avoid excessive bending of the heating part 2 . In order to ensure that each battery cell 1 in the battery module 10 can be heated by the heating element 20 , the length of the heating element 20 along the first direction X can be set according to the number of battery cells 1 in the battery module 10 . Optionally, the heating part 2 is in the shape of a rectangular plate, the width of the heating part 2 matches the height of the battery cells 1 , and the length of the heating part 2 matches the sum of the widths of multiple battery cells 1 .
加热部2为能向外散发热能的结构,加热部2具体可以包括电热丝、以及包覆在电热丝外侧的柔性绝缘材料。这一结构使得加热部2具有一定柔性,柔性绝缘材料可以是聚四氟乙烯、硅胶、碳纤维等绝缘导热材料。电热丝通电后产生热量,热量通过柔性绝缘材料传导至与加热部2抵压接触的电池单体1,从而对电池单体1进行加热。在一实施例中,当车辆的电池温度传感器检测到环境温度低于5℃时,车辆控制加热件20通电,通电后的加热件20对电池单体1进行加热;当车辆的电池100温度传感器检测到环境温度为25℃时,车辆控制加热件20断电,以控制加热件20对电池单体1停止加热,避免电池100温度过高。The heating part 2 is a structure capable of dissipating heat to the outside, and the heating part 2 may specifically include a heating wire and a flexible insulating material coated on the outside of the heating wire. This structure makes the heating part 2 have a certain degree of flexibility, and the flexible insulating material can be insulating and heat-conducting materials such as polytetrafluoroethylene, silica gel, and carbon fiber. The heating wire generates heat after being energized, and the heat is conducted to the battery cell 1 which is in pressure contact with the heating part 2 through the flexible insulating material, thereby heating the battery cell 1 . In one embodiment, when the battery temperature sensor of the vehicle detects that the ambient temperature is lower than 5°C, the vehicle controls the heating element 20 to be energized, and the heating element 20 after power on heats the battery cell 1; when the battery 100 temperature sensor of the vehicle When it is detected that the ambient temperature is 25° C., the vehicle controls the heating element 20 to cut off the power, so as to control the heating element 20 to stop heating the battery cells 1 to prevent the temperature of the battery 100 from being too high.
固定部3可以通过焊接、粘接、卡接等方式将加热部2固定在第二侧壁102b。 固定部3可以直接与电池模块10连接,也可以夹持在相邻电池模块10之间,还可以通过电池100的箱体、支架等结构实现加热件20与电池模块10相对位置稳定,本实施例不限定固定部3与电池100中的哪一结构采用哪一方式连接,以实现加热部2固定在第二侧壁102b。The fixing part 3 can fix the heating part 2 on the second side wall 102b by means of welding, bonding, clamping and the like. The fixing part 3 can be directly connected to the battery module 10, or can be clamped between adjacent battery modules 10, and the relative position of the heating element 20 and the battery module 10 can be stabilized through the structure of the battery 100 box and bracket. The example does not limit which structure of the fixing part 3 is connected to the battery 100 in which way, so as to realize the fixing of the heating part 2 on the second side wall 102b.
固定部3仅设置在加热部2的一端时,加热件20的一端可以通过固定部3与电池模块10固定连接,加热件20的另一端可以利用加热件20自身硬度固定在第二侧壁102b上,或是通过电池100中的其他零部件挤压加热部2,实现加热部2与第二侧壁102b抵接,或是在电池模块10上设置与加热部2形状适配的安装槽结构,实现加热部2与第二侧壁102b抵接。固定部3设置在加热部2的相对两端时,加热件20的两端均可以通过固定部3与电池模块10固定连接,两个固定部3可以限定加热部2与第二侧壁102b抵接。电池单体1发生膨胀时,由于加热部2与第二侧壁102b为抵压接触关系,使得加热部2可以随着电池单体1发生一定的形变,加热部2能保持与电池单体1接触,避免加热部2干烧。When the fixing part 3 is only arranged at one end of the heating part 2, one end of the heating element 20 can be fixedly connected to the battery module 10 through the fixing part 3, and the other end of the heating element 20 can be fixed on the second side wall 102b by utilizing the hardness of the heating element 20 itself. Either the heating part 2 is pressed by other components in the battery 100 to realize the contact between the heating part 2 and the second side wall 102b, or a mounting groove structure matching the shape of the heating part 2 is provided on the battery module 10 , to realize that the heating part 2 abuts against the second side wall 102b. When the fixing part 3 is arranged at opposite ends of the heating part 2, both ends of the heating element 20 can be fixedly connected to the battery module 10 through the fixing part 3, and the two fixing parts 3 can define that the heating part 2 is abutting against the second side wall 102b. catch. When the battery cell 1 expands, since the heating portion 2 and the second side wall 102b are in pressure contact, the heating portion 2 can deform to a certain extent along with the battery cell 1, and the heating portion 2 can keep in contact with the battery cell 1. Contact, avoid heating part 2 dry burning.
上述方案中,设置的加热件20可以加热电池单体1,以提升电池单体1的温度至合适的工作温度,保证电池100的充放电性能;通过设置固定部3固定加热部2于第二侧壁102b,这样加热部2与电池单体1无需黏贴连接,避免在装配黏贴过程中或电池100使用过程中,加热部2被撕拉破坏;通过设置加热件20抵压第二侧壁102b,使得加热件20产生的热能可以直接传导至电池单体1,提高热能转导率,同时避免加热部2与电池单体1分离导致的加热部2发生干烧的现象,提高电池100的安全性。In the above scheme, the heating element 20 provided can heat the battery cell 1 to increase the temperature of the battery cell 1 to a suitable working temperature, so as to ensure the charging and discharging performance of the battery 100; The side wall 102b, so that the heating part 2 and the battery cell 1 do not need to be glued and connected, and the heating part 2 is prevented from being torn and damaged during the assembly and sticking process or during the use of the battery 100; by setting the heating part 20 against the second side The wall 102b enables the heat energy generated by the heating element 20 to be directly conducted to the battery cell 1, thereby improving the heat transfer rate, and at the same time avoiding the phenomenon of dry burning of the heating portion 2 caused by the separation of the heating portion 2 from the battery cell 1, and improving the battery 100 security.
请结合参阅图6,加热部2包括发热垫21和凸设于发热垫21至少一侧的多个导热片22,多个导热片22设置于电池单体1和发热垫21之间,导热片22被配置为能够弹性变形并抵压电池单体1,以在发热垫21和电池单体1之间导热。Please refer to FIG. 6 , the heating part 2 includes a heating pad 21 and a plurality of heat conducting sheets 22 protruding from at least one side of the heating pad 21 , the plurality of heat conducting sheets 22 are arranged between the battery cells 1 and the heating pad 21 , and the heat conducting sheets 22 is configured to be elastically deformable and press against the battery cell 1 to conduct heat between the heating pad 21 and the battery cell 1 .
发热垫21可以为可弯折的平板状,当发热垫21受到外力作用下,发热垫21可以发生一定弯折。发热垫21通过固定部3与外部电路电连接,发热垫21可以将电能转化为热能,以向外发散热量。The heating pad 21 can be a bendable flat plate, and when the heating pad 21 is subjected to an external force, the heating pad 21 can be bent to a certain extent. The heating pad 21 is electrically connected to an external circuit through the fixing part 3 , and the heating pad 21 can convert electric energy into thermal energy to dissipate heat outward.
导热片22可以自发热垫21沿第二方向Y凸出设置的翅片结构,例如图6所示实施例,第二方向Y为电池模块10的宽度方向,导热片22自发热垫21沿电池模块10的宽度方向凸出设置。多个导热片22具体可以呈直条、曲条状等结构分布在发热垫21上,本申请对于导热片22的结构不做限定。导热片22可以沿第一方向X均匀间隔分布于发热垫21,也可以成组分布或不均匀分布。导热片22本身可以具有自发热能力,即导热片22可以通过发热垫21与外部电路连接,通电后将电能转化为热能。导热片22也可以不具有自发热能力,即导热片22本身不具有将电能转化为热能的能力,仅用于将发热垫21产生的热量传导至电池单体1。The heat conducting sheet 22 can be a fin structure protruding from the heating pad 21 along the second direction Y, such as the embodiment shown in FIG. The width direction of the module 10 protrudes. The plurality of heat conducting sheets 22 may be distributed on the heating pad 21 in a straight strip, curved strip or other structures, and the application does not limit the structure of the heat conducting sheets 22 . The heat conducting sheets 22 can be evenly spaced on the heating pad 21 along the first direction X, or can be distributed in groups or unevenly. The heat conduction sheet 22 itself may have self-heating capability, that is, the heat conduction sheet 22 may be connected to an external circuit through the heating pad 21, and convert electric energy into heat energy after electrification. The heat conduction sheet 22 may also not have self-heating capability, that is, the heat conduction sheet 22 itself does not have the ability to convert electrical energy into heat energy, and is only used to conduct heat generated by the heating pad 21 to the battery cells 1 .
多个导热片22可以依次相对间隔排列设置。在一实施例中,在导热片22未装配至电池模块10的状态下,导热片22未发生形变,导热片22自发热垫21沿第二方向Y凸出设置,相邻导热片22的侧面之间形成收容空间。外力作用于加热件20,使 得加热部2抵压在第二侧壁102b,导热片22可以在外力作用下发生弯折,弯折的导热片22沿第一方向X延伸并收容在收容空间内,弯折的导热片22的侧面与第二侧壁102b接触。A plurality of heat conduction sheets 22 may be arranged in sequence relative to each other at intervals. In one embodiment, when the heat conduction sheet 22 is not assembled to the battery module 10 , the heat conduction sheet 22 is not deformed, the heat conduction sheet 22 protrudes from the heating pad 21 along the second direction Y, and the side surface of the adjacent heat conduction sheet 22 A containment space is formed between them. External force acts on the heating element 20, so that the heating part 2 is pressed against the second side wall 102b, and the heat conducting sheet 22 can be bent under the action of the external force, and the bent heat conducting sheet 22 extends along the first direction X and is accommodated in the accommodation space , the side of the bent heat conducting sheet 22 is in contact with the second side wall 102b.
在另一实施例中,导热片22未装配至电池模块10的状态下,导热片22未发生形变,导热片22自发热垫21沿第二方向Y凸出设置。外力作用于加热件20,使得加热部2抵压在第二侧壁102b,导热片22可以在外力作用下沿第二方向Y发生压缩,使得导热片22远离发热垫21的端部与第二侧壁102b接触。In another embodiment, when the heat conduction sheet 22 is not assembled to the battery module 10 , the heat conduction sheet 22 is not deformed, and the heat conduction sheet 22 protrudes from the heating pad 21 along the second direction Y. The external force acts on the heating element 20, so that the heating part 2 is pressed against the second side wall 102b, and the heat conducting sheet 22 can be compressed along the second direction Y under the action of the external force, so that the end of the heat conducting sheet 22 is away from the heating pad 21 and the second side wall 102b. The side walls 102b are in contact.
无论加热件20中导热片22采用什么方式形变,发热垫21产生的热量,一部分通过导热片22与第二侧壁102b接触进行直接热传导,另一部分通过电池单体1和加热件20之间的介质进行间接热传导,该介质具体可以是空气、导热胶等,加热件20和电池单体1之间进行热传导的材料导热系数越大,热传导效率越高。在一实施例中,加热件20上涂覆导热胶,使得加热件20产生的一部分热能能通过导热胶传导至电池100,增加热传导效率。Regardless of the deformation method of the heat conducting sheet 22 in the heating element 20, part of the heat generated by the heating pad 21 is directly heat-conducted through the contact between the heat conducting sheet 22 and the second side wall 102b, and the other part passes through the contact between the battery cell 1 and the heating element 20. The medium conducts indirect heat conduction. Specifically, the medium may be air, heat conduction glue, etc. The greater the thermal conductivity of the material conducting heat conduction between the heating element 20 and the battery cell 1 , the higher the heat conduction efficiency. In one embodiment, thermal conductive glue is coated on the heating element 20 , so that a part of the thermal energy generated by the heating element 20 can be conducted to the battery 100 through the thermal conductive glue, thereby increasing the heat conduction efficiency.
在电池100使用过程中,电池单体1会逐渐膨胀,使得电池单体1和发热垫21之间的空间逐渐减小,由于导热片22能够弹性形变,使得导热片22可以发生形变以适配该空间减小,保证加热件20和电池单体1之间保持抵压接触状态。所以上述方案中,一方面利用导热片22的导热性,将发热垫21发出的热能传导至电池单体1,另一方面利用导热片22的形变性,使得导热片22通过形变吸收电池单体1的形变,特别是电池单体1使用过程中发生膨胀形变,加热件20均可以保持与电池单体1抵接并进行直接热传导,避免加热部2发生干烧,提高电池100的安全性。During the use of the battery 100, the battery cell 1 will gradually expand, so that the space between the battery cell 1 and the heating pad 21 will gradually decrease. Since the thermal conductive sheet 22 can be elastically deformed, the thermal conductive sheet 22 can be deformed to fit The space is reduced to ensure that the pressure contact state is maintained between the heating element 20 and the battery cell 1 . Therefore, in the above solution, on the one hand, the thermal conductivity of the thermal conductive sheet 22 is used to conduct the heat energy emitted by the heating pad 21 to the battery cell 1; 1 deformation, especially the expansion deformation of the battery cell 1 during use, the heating element 20 can keep in contact with the battery cell 1 and conduct heat conduction directly, avoiding dry burning of the heating part 2 and improving the safety of the battery 100 .
在一些实施例中,电池模块10的数量为至少两个,加热件20设置于相邻电池模块10之间。在图4所示实施例中,电池模块10中的电池单体1沿第一方向X并排设置,即沿电池单体1的厚度方向并排设置,两个电池模块10沿第二方向Y相对设置,即沿电池单体1的长度方向并排设置。一个加热件20可以同时直接对相邻的两个电池模块10的第二侧壁102b加热。In some embodiments, the number of battery modules 10 is at least two, and the heating element 20 is disposed between adjacent battery modules 10 . In the embodiment shown in FIG. 4, the battery cells 1 in the battery module 10 are arranged side by side along the first direction X, that is, arranged side by side along the thickness direction of the battery cells 1, and the two battery modules 10 are arranged opposite to each other along the second direction Y. , that is, arranged side by side along the length direction of the battery cells 1 . One heating element 20 can directly heat the second side walls 102b of two adjacent battery modules 10 at the same time.
因此,将加热件20设置在相邻电池模块10中,可以通过一个加热件20实现对两个电池模块10进行加热。与现有技术中,黏贴在各个电池单体1的加热膜相比,本实施例在两个电池模块10之间仅需设置一个加热件20,提高电池100装配效率,降低电池100中电路布局复杂度。Therefore, by disposing the heating element 20 in the adjacent battery modules 10 , two battery modules 10 can be heated by one heating element 20 . Compared with the heating film pasted on each battery cell 1 in the prior art, only one heating element 20 needs to be installed between two battery modules 10 in this embodiment, which improves the assembly efficiency of the battery 100 and reduces the number of circuits in the battery 100. layout complexity.
在一些实施例中,多个导热片22分设于发热垫21的相对两侧,分设于发热垫21两侧的导热片22与相邻两个电池模块10分别接触。即在相邻电池模块10之间,位于发热垫21一侧的导热片22可以弯折以适配电池模块10和发热垫21之间的间隙,位于发热垫21另一侧的导热片22可以弯折以适配另一电池模块10和发热垫21之间的间隙。通过在发热垫21的两侧均设置导热片22,使得加热件20可以通过发热垫21两侧的导热片22对不同电池模块10直接热传导,提高热传导效率。In some embodiments, a plurality of heat conduction sheets 22 are disposed on opposite sides of the heating pad 21 , and the heat conduction sheets 22 disposed on both sides of the heat generation pad 21 are respectively in contact with two adjacent battery modules 10 . That is, between adjacent battery modules 10, the heat conducting sheet 22 on one side of the heating pad 21 can be bent to fit the gap between the battery module 10 and the heating pad 21, and the heat conducting sheet 22 on the other side of the heating pad 21 can Bend to fit the gap between the other battery module 10 and the heating pad 21 . By arranging heat conducting sheets 22 on both sides of the heating pad 21 , the heating element 20 can conduct heat directly to different battery modules 10 through the heat conducting sheets 22 on both sides of the heating pad 21 , thereby improving heat conduction efficiency.
请参阅图7和图8,电池模块10还包括侧板4,侧板4与多个电池单体1相对设置,加热件20抵压在侧板4和电池模块10之间。Please refer to FIG. 7 and FIG. 8 , the battery module 10 further includes a side plate 4 . The side plate 4 is disposed opposite to the plurality of battery cells 1 . The heating element 20 is pressed between the side plate 4 and the battery module 10 .
侧板4可以与其他零部件配合,形成环绕多个电池单体4的框架结构,侧板4沿第二方向Y与电池单体1相对设置。例如图7所示,侧板4沿电池模组10的宽度方向与电池单体1相对设置,侧板4用于限制电池单体1沿电池模块10的宽度方向上的运动。侧板4具有一定的硬度,从而可以通过侧板4对电池单体1进行保护,还可以通过侧板4向加热件20均匀的施加压力,使得加热件20可以抵压在侧板4和电池模块10之间,保证导热片22可以接触到电池单体1。侧板4可以分设于多个电池单体4的相对两侧,使得导热片22可以从多个电池单体4的相对两侧加热电池单体1。当多个电池模块10并排设置时,相邻电池模块10之间可以不设置侧板4,相邻电池模块10直接夹持加热件20,侧板4仅设置在多个排列设置的电池模块10的最外侧的相对两侧,此时位于多个排列设置的电池模块10两侧的加热件20仅需在靠近电池单体1的一侧设置导热片22,靠近侧板4的一侧不设置导热片22,以使加热件20仅用于加热电池单体1,而不加热侧板4。The side plate 4 can cooperate with other parts to form a frame structure surrounding a plurality of battery cells 4 , and the side plate 4 is arranged opposite to the battery cells 1 along the second direction Y. For example, as shown in FIG. 7 , the side plate 4 is arranged opposite to the battery cell 1 along the width direction of the battery module 10 , and the side plate 4 is used to limit the movement of the battery cell 1 along the width direction of the battery module 10 . The side plate 4 has a certain hardness, so that the battery cell 1 can be protected by the side plate 4, and pressure can be evenly applied to the heating element 20 through the side plate 4, so that the heating element 20 can be pressed against the side plate 4 and the battery Between the modules 10 , ensure that the heat conducting sheet 22 can contact the battery cells 1 . The side plates 4 can be separately disposed on opposite sides of the plurality of battery cells 4 , so that the heat conducting sheet 22 can heat the battery cells 1 from opposite sides of the plurality of battery cells 4 . When a plurality of battery modules 10 are arranged side by side, the side plate 4 may not be provided between adjacent battery modules 10, and the adjacent battery modules 10 directly clamp the heating element 20, and the side plate 4 is only provided on a plurality of battery modules 10 arranged in a row. At this time, the heating element 20 located on both sides of the multiple battery modules 10 arranged in a row only needs to be provided with a heat conducting sheet 22 on the side close to the battery cell 1, and not provided on the side close to the side plate 4 The heat conducting sheet 22 is used so that the heating element 20 is only used to heat the battery cell 1 and not to heat the side plate 4 .
在一些实施例中,固定部3位于加热部2沿第一方向X的两端,通过螺栓固定的方式固定于电池模块10。固定部3可以通过多个螺栓与电池模块10中的支架、框体等结构实现螺栓连接。如图8所示实施例中,固定部3包括与加热部2一体成型的安装垫81、设于安装垫81上的安装壳82、至少部分收容于安装壳82内的导线83,安装垫81可以为不具有发热能力的结构,即安装垫81中不含有加热结构,安装垫81与加热部2采用同一柔性绝缘材料制备实现一体设计,以使固定部3与加热部2从外观上差异小。导线83与加热部2的电路电连接,安装垫81上设置有供螺栓穿过的安装孔84,安装孔84分设于安装壳82的两侧,以使安装垫81与电池模块10连接。在另一实施例中,供螺栓穿过的安装孔84设置在安装壳82上,以连接安装壳82与电池模块10。In some embodiments, the fixing part 3 is located at both ends of the heating part 2 along the first direction X, and is fixed to the battery module 10 by bolts. The fixing part 3 can be bolted to structures such as brackets and frames in the battery module 10 through a plurality of bolts. In the embodiment shown in Figure 8, the fixing part 3 includes a mounting pad 81 integrally formed with the heating part 2, a mounting shell 82 arranged on the mounting pad 81, a wire 83 at least partially accommodated in the mounting shell 82, and the mounting pad 81 It can be a structure without heat generation capability, that is, the mounting pad 81 does not contain a heating structure, and the mounting pad 81 and the heating part 2 are made of the same flexible insulating material to realize an integrated design, so that the difference in appearance between the fixing part 3 and the heating part 2 is small . The wire 83 is electrically connected to the circuit of the heating part 2 , and the mounting pad 81 is provided with mounting holes 84 through which bolts pass through. In another embodiment, a mounting hole 84 through which a bolt passes is provided on the mounting case 82 to connect the mounting case 82 and the battery module 10 .
固定部3与电池模块10通过螺栓固定,保证了加热件20与电池模块10相对位置稳定、连接牢靠。The fixing part 3 and the battery module 10 are fixed by bolts, which ensures that the relative position of the heating element 20 and the battery module 10 is stable and the connection is firm.
在一些实施例中,电池模块10还包括两个端板5,两个端板5分别位于多个电池单体1沿第一方向X的两端,固定部3与两个端板5分别连接。In some embodiments, the battery module 10 further includes two end plates 5, the two end plates 5 are respectively located at both ends of the plurality of battery cells 1 along the first direction X, and the fixing part 3 is connected to the two end plates 5 respectively. .
端板5位于电池模块10的长度方向上的两端且端板2用于限制电池单体4沿电池模块10的长度方向上的运动。侧板4和端板5可以首尾相连并围绕多个并排设置的电池单体1,以保护电池单体1。端板5沿电池模块10的长度方向上具有一定的厚度,使得固定部3可以设置为平板状,并通过螺栓沿电池模块10的厚度方向与端板5螺栓连接。在一实施例中,侧板4的端部和固定部3可以通过同一螺栓与端板5连接,即侧板4上开设的螺孔与固定部3上开设的螺孔对应,螺栓依次通过两个螺孔与端板5连接,提高装配效率。The end plates 5 are located at both ends of the battery module 10 in the length direction and the end plates 2 are used to limit the movement of the battery cells 4 along the length direction of the battery module 10 . The side plates 4 and the end plates 5 can be connected end to end and surround a plurality of battery cells 1 arranged side by side, so as to protect the battery cells 1 . The end plate 5 has a certain thickness along the length direction of the battery module 10 , so that the fixing part 3 can be configured as a flat plate, and is bolted to the end plate 5 along the thickness direction of the battery module 10 by bolts. In one embodiment, the end of the side plate 4 and the fixed portion 3 can be connected to the end plate 5 through the same bolt, that is, the screw holes provided on the side plate 4 correspond to the screw holes provided on the fixed portion 3, and the bolts pass through the two holes in turn. The four screw holes are connected to the end plate 5 to improve assembly efficiency.
固定部3与两个端板5分别连接,使得加热部2可以悬置在两个端板5之间, 整个加热部2均可以随着电池单体1的膨胀而发生形变。设置固定部3与两个端板5固定连接,实现了加热件20和电池模块10相连接,同时省去在电池模块10中设置其他供固定部3连接的安装结构,降低了生产成本。The fixing part 3 is respectively connected to the two end plates 5 , so that the heating part 2 can be suspended between the two end plates 5 , and the entire heating part 2 can be deformed with the expansion of the battery cell 1 . The fixing part 3 is fixedly connected with the two end plates 5, realizing the connection between the heating element 20 and the battery module 10, and at the same time, other installation structures for the connection of the fixing part 3 in the battery module 10 are omitted, thereby reducing the production cost.
在一些实施例中,请参阅图9和图10,电池模块10还包括环绕多个电池单体1以及端板5的第一扎带6和第二扎带7,第一扎带6和第二扎带7相对设置并夹紧多个电池单体1,加热件20设置于第一扎带6和第二扎带7之间。In some embodiments, please refer to FIG. 9 and FIG. 10 , the battery module 10 further includes a first strap 6 and a second strap 7 surrounding the plurality of battery cells 1 and the end plate 5, the first strap 6 and the second strap The two straps 7 are arranged opposite to each other and clamp a plurality of battery cells 1 , and the heating element 20 is arranged between the first strap 6 and the second strap 7 .
第一扎带6和第二扎带7为能够环绕多个电池单体1的环形结构,二者具体通过带状结构成型为环形结构。第一扎带6和第二扎带7沿电池单体1的高度方向Z相对设置,以沿电池单体1的高度方向Z,从电池模块10的相对两端对多个电池单体1进行预紧。第一扎带6和第二扎带7具体可以为金属材质或者塑料材质,在将第一扎带6和第二扎带7环绕于多个电池单体1的外周时,在第一扎带6和第二扎带7的回弹力作用下,能够扎紧多个电池单体1,保证电池模块10中的多个电池单体1之间不晃动。The first cable tie 6 and the second cable tie 7 are annular structures capable of surrounding a plurality of battery cells 1 , and they are formed into an annular structure through a belt-shaped structure. The first strap 6 and the second strap 7 are arranged opposite to each other along the height direction Z of the battery cell 1, so as to secure multiple battery cells 1 from opposite ends of the battery module 10 along the height direction Z of the battery cell 1. Preload. Specifically, the first strap 6 and the second strap 7 can be made of metal or plastic. 6 and the rebound force of the second cable tie 7, the plurality of battery cells 1 can be tightened to ensure that the plurality of battery cells 1 in the battery module 10 do not shake.
沿电池单体1的高度方向Z,加热件20设置在第一扎带6和第二扎带7之间。.避免第一扎带6和第二扎带7间隔在电池单体1和加热件20之间,影响加热件20对电池单体1的加热。Along the height direction Z of the battery cell 1 , the heating element 20 is arranged between the first strap 6 and the second strap 7 . Avoid the first strap 6 and the second strap 7 being spaced between the battery cell 1 and the heating element 20 , affecting the heating of the battery cell 1 by the heating element 20 .
端板5中位于第一扎带6和第二扎带7之间的部分与固定部3连接,为了保证相邻两个电池模块10均能与加热件20保证较好的抵接关系,可以将一固定部3分别与两个电池模块10的端板5螺栓连接。如图10所示实施例中,固定部3包括设于发热垫21边沿的安装壳82、至少部分收容于安装壳82内的导线83,固定部3与发热垫21独立设置。导线83与加热部2的电路电连接,安装壳82上设置有供螺栓穿过的安装孔84,以连接安装壳82与电池模块10。固定部3还包括电连接器85,导线32穿过安装壳31连接加热部2和电连接器85,电连接器85再与外部电路电连接。外部电路具体可以是用电装置的控制电路,例如当用电装置为车辆时,电连接器85可以与车辆的整车电路连接。电连接器85与外部电路可以直接通过插拔实现电连接或断开,从而方便将电池100安装至用电装置上。The part of the end plate 5 between the first strap 6 and the second strap 7 is connected to the fixing part 3. In order to ensure that two adjacent battery modules 10 can maintain a good contact relationship with the heating element 20, it can be A fixing part 3 is respectively bolted to the end plates 5 of the two battery modules 10 . In the embodiment shown in FIG. 10 , the fixing part 3 includes a mounting shell 82 disposed on the edge of the heating pad 21 , and a wire 83 at least partially accommodated in the mounting shell 82 , and the fixing part 3 and the heating pad 21 are set independently. The wire 83 is electrically connected to the circuit of the heating part 2 , and the installation shell 82 is provided with a mounting hole 84 through which a bolt passes, so as to connect the installation shell 82 and the battery module 10 . The fixing part 3 also includes an electrical connector 85 , the wire 32 passes through the installation shell 31 to connect the heating part 2 and the electrical connector 85 , and the electrical connector 85 is then electrically connected to an external circuit. Specifically, the external circuit may be a control circuit of an electrical device. For example, when the electrical device is a vehicle, the electrical connector 85 may be connected to the entire vehicle circuit of the vehicle. The electrical connector 85 and the external circuit can be electrically connected or disconnected directly by plugging and unplugging, so as to facilitate the installation of the battery 100 on the electrical device.
请参阅图11,发热垫21包括发热电路层211和包覆发热电路层211的绝缘导热层212,发热电路层211包括往复弯折设置的发热电路211a。Referring to FIG. 11 , the heating pad 21 includes a heating circuit layer 211 and an insulating and heat-conducting layer 212 covering the heating circuit layer 211 , and the heating circuit layer 211 includes a heating circuit 211 a bent back and forth.
发热电路层211可以仅包括一条往复弯折的发热电路211a,也可以包括多条往复弯折的发热电路211a,多条发热电路211a串联和/或并联之后,通过电连接器85与外部电路电连接形成回路。发热电路211a可将电能转化为热能,以向外发散热量。绝缘导热层212和/或导热片22具体可以采用硅胶制备,使得绝缘导热层212或导热片22同时具有绝缘性、导热性和柔性。绝缘导热层212包覆于发热电路211a外侧,以保证发热电路层211与电池单体1之间绝缘,有利于电池单体1的工作。The heating circuit layer 211 may only include one heating circuit 211a that is bent back and forth, or may include multiple heating circuits 211a that are bent back and forth. The connections form a loop. The heating circuit 211a can convert electrical energy into thermal energy to dissipate heat to the outside. The insulating and heat-conducting layer 212 and/or the heat-conducting sheet 22 can be made of silica gel, so that the insulating and heat-conducting layer 212 or the heat-conducting sheet 22 has insulation, heat conductivity and flexibility at the same time. The insulating and heat-conducting layer 212 covers the outside of the heating circuit 211 a to ensure the insulation between the heating circuit layer 211 and the battery cell 1 , which is beneficial to the operation of the battery cell 1 .
发热电路211a具体可以在绝缘导热层211内呈螺旋形延伸,通过调节相邻发 热电路211a的间距,可以实现自发热垫21的中心到边缘方向,发热垫21发出的热量具有差异。发热电路211a还可以在绝缘导热层211内呈蛇形延伸,当延伸方向为发热模组的高度方向Z时,通过调节相邻发热电路211a的间距,可以实现发热垫21在沿高度方向Z发出的热量具有差异;当延伸方向为发热模组的长度方向时,通过调节相邻发热电路211a的间距,可以实现发热垫21在沿长度方向发出的热量具有差异。发热电路211a弯折分布的方式多种多样,在此不再一一赘述,本领域技术人员可以理解的是,调整发热电路211a的功率、发热电路211a在绝缘导热层212内的分布位置、发热电路211a的串并联关系等,均可以使发热件20表现出不同的发热效果,以适配不同的工作场景。The heating circuit 211a can extend in a spiral shape in the insulating and heat-conducting layer 211. By adjusting the distance between adjacent heating circuits 211a, the heat emitted by the heating pad 21 can be different from the center to the edge of the heating pad 21. The heating circuit 211a can also extend in a serpentine shape in the insulating and heat-conducting layer 211. When the extending direction is the height direction Z of the heating module, by adjusting the distance between adjacent heating circuits 211a, the heating pad 21 can be realized to emit heat along the height direction Z. There is a difference in heat; when the extension direction is the length direction of the heating module, by adjusting the distance between adjacent heating circuits 211a, the heat emitted by the heating pad 21 along the length direction can be realized to have a difference. The heating circuit 211a can be bent and distributed in a variety of ways, and will not be repeated here. Those skilled in the art can understand that adjusting the power of the heating circuit 211a, the distribution position of the heating circuit 211a in the insulating and heat-conducting layer 212, and the heating The series-parallel connection of the circuit 211a can make the heating element 20 exhibit different heating effects, so as to adapt to different working scenarios.
在一些实施例中,电池模块10的相邻电池单体1之间形成连接部,沿第一方向X,发热垫21包括多个间隔设置的主加热区21a以及连接两相邻主加热区21a的副加热区21b,副加热区21b面对连接部设置,发热电路211a在主加热区21a的分布密度高于在副加热区21b的分布密度。In some embodiments, a connection portion is formed between adjacent battery cells 1 of the battery module 10. Along the first direction X, the heating pad 21 includes a plurality of main heating areas 21a arranged at intervals and connects two adjacent main heating areas 21a. The secondary heating zone 21b is arranged facing the connecting portion, and the distribution density of the heating circuits 211a in the main heating zone 21a is higher than that in the secondary heating zone 21b.
与主加热区21a连接的导热片22与电池单体1的第二侧壁102b接触,而与副加热区21b连接的导热片22可能与连接第一侧壁102a和第二侧壁102b的拐角面接触,也可能与收容在相邻电池单体1之间的隔热垫、间隔板等结构接触,也就是说与副加热区21b连接的导热片22所散发的热量不一定能直接传导到电池单体1中,因此,在副加热区21b设置较低的发电电路211a的密度。通过设置主加热区21a和副加热区21b,使得加热件20各处对电池模块10的加热能力具有差异,加热件20发出的热能尽量多的直接传导至电池单体1,提高加热件20所发出热能的有效利用率。The heat conduction sheet 22 connected to the main heating area 21a is in contact with the second side wall 102b of the battery cell 1, and the heat conduction sheet 22 connected to the secondary heating area 21b may be in contact with the corner connecting the first side wall 102a and the second side wall 102b. surface contact, and may also be in contact with structures such as heat insulation pads and spacers accommodated between adjacent battery cells 1, that is to say, the heat dissipated by the heat conduction sheet 22 connected to the secondary heating area 21b may not be directly conducted to the In the battery cell 1, therefore, a lower density of the power generation circuit 211a is provided in the sub heating area 21b. By setting the main heating area 21a and the auxiliary heating area 21b, the heating capabilities of the heating element 20 to the battery module 10 are different at different places, and the heat energy emitted by the heating element 20 is directly conducted to the battery cell 1 as much as possible, thereby improving the heating capacity of the heating element 20. Effective utilization of heat energy.
在一些实施例中,请参阅图12,发热垫21包括中间加热区21c和端部加热区21d,端部加热区21d位于中间加热区21c沿第一方向X的两端,发热电路211a在中间加热区21c分布密度低于在端部加热区21d的分布密度。In some embodiments, please refer to FIG. 12 , the heating pad 21 includes a middle heating zone 21c and an end heating zone 21d, the end heating zone 21d is located at both ends of the middle heating zone 21c along the first direction X, and the heating circuit 211a is in the middle The distribution density in the heating zone 21c is lower than that in the end heating zone 21d.
电池模块10两端的热能相对于电池模块10中间区域的热能更容易向外部环境扩散,因此,同一电池100中,靠近环境边缘区域的电池单体1的温度会更低。通过设置端部加热区21d分布密度高于在中间加热区21c的分布密度,例如图12所示,发热电路211a盘绕设置在多个沿第一方向X依次设置的主加热区21a内,相邻主加热区21a之间的副加热区21b内设置发热电路211a不往复盘绕分布,多个主加热区21a内的发热电路211a串联形成回路,每个主加热区21a内的发热电路211a的盘绕方式相同,均沿发热模块10的高度方向Z蛇形延伸。在端部加热区21d内相邻主加热区21a之间的间距小于中间加热区21c内相邻主加热区21a之间的间距,使得单位时间内,端部加热区21d产生的热能大于中间加热区21c产生的热能,均衡电池模块10各处的温度提升速度。The heat energy at both ends of the battery module 10 is easier to diffuse to the external environment than the heat energy in the middle area of the battery module 10 . Therefore, in the same battery 100 , the temperature of the battery cells 1 near the edge of the environment will be lower. By setting the distribution density of the end heating zone 21d higher than the distribution density of the middle heating zone 21c, for example, as shown in FIG. The heating circuit 211a is arranged in the secondary heating zone 21b between the main heating zones 21a without reciprocating and coiling distribution, and the heating circuits 211a in the multiple main heating zones 21a are connected in series to form a loop, and the heating circuit 211a in each main heating zone 21a is coiled. Similarly, they all extend in a serpentine shape along the height direction Z of the heating module 10 . The spacing between adjacent main heating zones 21a in the end heating zone 21d is smaller than the spacing between adjacent main heating zones 21a in the middle heating zone 21c, so that the heat energy produced by the end heating zone 21d is greater than that of the middle heating zone in a unit time. The thermal energy generated by the zone 21c balances the temperature rise rate of the battery module 10 everywhere.
在一些实施例中,发热电路211a的数量为多条,多条发热电路211a并联,多条发热电路211a在同一平面内依次并行盘绕。In some embodiments, there are multiple heating circuits 211a, the multiple heating circuits 211a are connected in parallel, and the multiple heating circuits 211a are coiled in parallel in sequence in the same plane.
多条发热电路211a并联,可以减小总电阻,提高发热效率。多条发热电路 211a在同一平面内依次并行盘绕,即多条发热电路211a沿某一方向交替布置,例如:发热电路211a沿电池模块10的高度方向Z蛇形弯折延伸时,多条发热电路211a沿电池模块10的高度方向Z轮流交替布置。 Multiple heating circuits 211a are connected in parallel, which can reduce the total resistance and improve the heating efficiency. Multiple heating circuits 211a are coiled in parallel in the same plane, that is, multiple heating circuits 211a are arranged alternately along a certain direction, for example: when the heating circuit 211a extends along the height direction Z of the battery module 211 a are alternately arranged in turn along the height direction Z of the battery module 10 .
多条发热电路211a可以连接不同控制开关,从而可以通过控制开关控制分别控制各发热电路211a,从而可以根据不同场景控制加热件20采用不同的功率对电池单体1进行加热。例如在车辆行车状态下,当检测到电池单体1的温度为0℃时,控制多条发热电路211a通电,以最大加热功率对电池单体1进行加热,使得电池单体1快速升温;当检测到电池单体1的温度为15℃时,控制多条发热电路211a中的部分发热电路211a通电,以较小加热功率对电池单体1进行加热,使得电池单体1稳速升温。 Multiple heating circuits 211a can be connected to different control switches, so that each heating circuit 211a can be controlled separately through control switches, so that the heating element 20 can be controlled to use different powers to heat the battery cells 1 according to different scenarios. For example, in the driving state of the vehicle, when the temperature of the battery cell 1 is detected to be 0°C, control multiple heating circuits 211a to be energized to heat the battery cell 1 with the maximum heating power, so that the temperature of the battery cell 1 rises rapidly; When the temperature of the battery cell 1 is detected to be 15° C., some of the heating circuits 211 a are controlled to be energized to heat the battery cell 1 with a small heating power, so that the temperature of the battery cell 1 rises steadily.
请参阅图13,本申请实施例的电池的制造方法包括:Please refer to FIG. 13, the manufacturing method of the battery of the embodiment of the present application includes:
S100,提供至少一个电池模块,电池模块包括沿第一方向并排设置的多个电池单体,电池单体通过第一侧壁相互堆叠设置;S100, providing at least one battery module, the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall;
S200,提供加热件,加热件包括加热部和固定部,固定部位于加热部沿第一方向的至少一端;S200, providing a heating element, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
S300,安装固定部,以将加热部固定于电池单体的第二侧壁,使得加热部抵压第二侧壁;其中,加热件用于对电池模块进行加热。S300. Install the fixing part to fix the heating part on the second side wall of the battery cell, so that the heating part presses against the second side wall; wherein the heating element is used to heat the battery module.
固定部可以与电池模块固定,也可以与电池中的其他零部件固定,以实现加热部固定并抵压电池单体的第二侧壁。需要说明的是,通过上述电池的制造方法制造出的电池的相关结构,可参见上述各实施例提供的电池。The fixing part can be fixed with the battery module, and can also be fixed with other components in the battery, so that the heating part can be fixed and pressed against the second side wall of the battery cell. It should be noted that, for the relevant structure of the battery manufactured by the above battery manufacturing method, reference may be made to the batteries provided in the above embodiments.
在基于上述的电池的制造方法组装电池时,不必按照上述步骤依次进行,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中提及的顺序执行步骤,或者若干步骤同时执行。例如,步骤S100、S200的执行不分先后,也可以同时进行。When assembling a battery based on the above battery manufacturing method, it is not necessary to follow the above steps in order, that is to say, the steps can be performed in the order mentioned in the embodiments, or the steps can be performed in a different order than the order mentioned in the embodiments, or Several steps are performed simultaneously. For example, the steps S100 and S200 are not executed sequentially, and may also be executed simultaneously.
请参阅图14,本申请实施例还提供了一种电池的制造系统30包括:Please refer to FIG. 14 , the embodiment of the present application also provides a battery manufacturing system 30 including:
第一提供装置31,用于提供至少一个电池模块,电池模块包括沿第一方向并排设置的多个电池单体,电池单体通过第一侧壁相互堆叠设置;The first providing device 31 is configured to provide at least one battery module, the battery module includes a plurality of battery cells arranged side by side along the first direction, and the battery cells are stacked on each other through the first side wall;
第二提供装置32,用于提供加热件,加热件包括加热部和固定部,固定部位于加热部沿第一方向的至少一端;The second providing device 32 is configured to provide a heating element, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
组装装置33,用于安装固定部,以将加热部固定于电池单体的第二侧壁,使得加热部抵压第二侧壁;The assembly device 33 is used to install the fixing part, so as to fix the heating part on the second side wall of the battery cell, so that the heating part presses against the second side wall;
其中,加热件用于对电池模块进行加热。通过上述制造系统30制造出的电池的相关结构,可参见上述各实施例提供的电池。Wherein, the heating element is used to heat the battery module. For the relevant structure of the battery manufactured by the above-mentioned manufacturing system 30 , reference may be made to the batteries provided in the above-mentioned embodiments.
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情 况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the application has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (16)

  1. 一种电池,包括:A battery comprising:
    至少一个电池模块,包括沿第一方向并排设置的多个电池单体,所述电池单体通过第一侧壁相互堆叠设置;和at least one battery module, including a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall; and
    加热件,用于对所述电池模块进行加热;a heating element, used to heat the battery module;
    其中,所述加热件包括加热部和固定部,所述固定部位于所述加热部沿所述第一方向的至少一端,所述固定部用于将所述加热部固定于所述电池单体的第二侧壁,使得所述加热部抵压所述第二侧壁。Wherein, the heating element includes a heating part and a fixing part, the fixing part is located at at least one end of the heating part along the first direction, and the fixing part is used to fix the heating part to the battery cell the second side wall, so that the heating part presses against the second side wall.
  2. 根据权利要求1所述的电池,其中,所述加热部包括发热垫和凸设于所述发热垫至少一侧的多个导热片,多个所述导热片设置于所述电池单体和所述发热垫之间,所述导热片被配置为能够弹性变形并抵压所述电池单体,以在所述发热垫和所述电池单体之间导热。The battery according to claim 1, wherein the heating part comprises a heating pad and a plurality of heat conducting sheets protruding from at least one side of the heating pad, and the plurality of heat conducting sheets are arranged on the battery cell and the Between the heating pads, the heat conducting sheet is configured to be elastically deformable and press against the battery cells, so as to conduct heat between the heating pads and the battery cells.
  3. 根据权利要求2所述的电池,其中,所述电池模块的数量为至少两个,所述加热件设置于相邻所述电池模块之间。The battery according to claim 2, wherein there are at least two battery modules, and the heating element is disposed between adjacent battery modules.
  4. 根据权利要求3所述的电池,其中,多个所述导热片分设于所述发热垫的相对两侧,分设于所述发热垫两侧的所述导热片与相邻两个所述电池模块分别接触。The battery according to claim 3, wherein a plurality of the heat conducting sheets are arranged on opposite sides of the heating pad, and the heat conducting sheets arranged on both sides of the heating pad are separated from two adjacent battery modules. contacts separately.
  5. 根据权利要求3所述的电池,其中,所述电池模块还包括侧板,所述侧板与多个所述电池单体相对设置,所述加热件抵压在所述侧板和所述电池模块之间。The battery according to claim 3, wherein the battery module further comprises a side plate, the side plate is disposed opposite to a plurality of the battery cells, and the heating element is pressed against the side plate and the battery between modules.
  6. 根据权利要求1至5中任一项所述的电池,其中,所述固定部位于所述加热部沿所述第一方向的两侧,通过螺栓固定的方式固定于所述电池模块。The battery according to any one of claims 1 to 5, wherein the fixing part is located on both sides of the heating part along the first direction, and is fixed to the battery module by bolts.
  7. 根据权利要求6所述的电池,其中,所述电池模块还包括两个端板,两个所述端板分别位于所述多个电池单体沿所述第一方向的两侧,所述固定部与两个所述端板分别连接。The battery according to claim 6, wherein the battery module further comprises two end plates, the two end plates are respectively located on both sides of the plurality of battery cells along the first direction, and the fixing The parts are respectively connected with the two end plates.
  8. 根据权利要求7所述的电池,其中,所述电池模块还包括环绕所述多个电池单体以及所述端板的第一扎带和第二扎带,所述第一扎带和所述第二扎带相对设置并夹紧所述多个电池单体,所述加热件设置于所述第一扎带和所述第二扎带之间。The battery according to claim 7, wherein the battery module further comprises a first strap and a second strap surrounding the plurality of battery cells and the end plate, the first strap and the The second strap is arranged oppositely and clamps the plurality of battery cells, and the heating element is arranged between the first strap and the second strap.
  9. 根据权利要求2至8中任一项所述的电池,其中,所述发热垫包括发热电路层和包覆所述发热电路层的绝缘导热层,所述发热电路层包括往复弯折设置的发热电路。The battery according to any one of claims 2 to 8, wherein the heating pad includes a heating circuit layer and an insulating and heat-conducting layer covering the heating circuit layer, and the heating circuit layer includes a heat generating circuit layer arranged by reciprocating bending. circuit.
  10. 根据权利要求9所述的电池,其中,所述电池模块的相邻所述电池单体之间形成连接部,沿所述第一方向,所述发热垫包括多个间隔设置的主加热区、以及连接两相邻所述主加热区的副加热区,所述副加热区面对所述连接部设置,所述发热电路在所述主加热区的分布密度高于在所述副加热区的分布密度。The battery according to claim 9, wherein a connecting portion is formed between adjacent battery cells of the battery module, and along the first direction, the heating pad includes a plurality of main heating areas arranged at intervals, and an auxiliary heating area connecting two adjacent main heating areas, the auxiliary heating area is arranged facing the connection part, and the distribution density of the heating circuits in the main heating area is higher than that in the auxiliary heating area distribution density.
  11. 根据权利要求9所述的电池,其中,所述发热垫包括中间加热区和端部加热区,所述端部加热区位于所述中间加热区沿所述第一方向的两端,所述发热电路在所述中间加热区分布密度低于在所述端部加热区的分布密度。The battery according to claim 9, wherein the heating pad includes a middle heating area and an end heating area, the end heating areas are located at both ends of the middle heating area along the first direction, and the heating The distribution density of circuits in the middle heating zone is lower than that in the end heating zone.
  12. 根据权利要求9所述的电池,其中,所述发热电路的数量为多条,多条所述发热电路并联,多条所述发热电路在同一平面内依次并行盘绕。The battery according to claim 9, wherein the number of the heating circuits is multiple, the multiple heating circuits are connected in parallel, and the multiple heating circuits are coiled in parallel in sequence in the same plane.
  13. 根据权利要求9所述的电池,其中,所述绝缘导热层和/或所述导热片的材料为硅胶。The battery according to claim 9, wherein the material of the insulating and heat-conducting layer and/or the heat-conducting sheet is silica gel.
  14. 一种用电装置,包括根据权利要求1至13中任一项所述的电池,所述电池用于提供电能。An electrical device, comprising the battery according to any one of claims 1 to 13, the battery is used to provide electrical energy.
  15. 一种电池的制造方法,包括:A method of manufacturing a battery, comprising:
    提供至少一个电池模块,所述电池模块包括沿第一方向并排设置的多个电池单体,所述电池单体通过第一侧壁相互堆叠设置;providing at least one battery module, the battery module includes a plurality of battery cells arranged side by side along a first direction, and the battery cells are stacked on each other through the first side wall;
    提供加热件,所述加热件包括加热部和固定部,所述固定部位于所述加热部沿所述第一方向的至少一端;providing a heating element, the heating element including a heating part and a fixing part, the fixing part is located at at least one end of the heating part along the first direction;
    安装所述固定部,以将所述加热部固定于所述电池单体的第二侧壁,使得所述加热部抵压所述第二侧壁;installing the fixing part to fix the heating part to the second side wall of the battery cell, so that the heating part presses against the second side wall;
    其中,所述加热件用于对所述电池模块进行加热。Wherein, the heating element is used to heat the battery module.
  16. 一种电池的制造系统,包括:A battery manufacturing system, comprising:
    第一提供装置,用于提供至少一个电池模块,所述电池模块包括沿第一方向并排设置的多个电池单体,所述电池单体通过第一侧壁相互堆叠设置;The first providing device is used to provide at least one battery module, the battery module includes a plurality of battery cells arranged side by side along the first direction, and the battery cells are stacked on each other through the first side wall;
    第二提供装置,用于提供加热件,所述加热件包括加热部和固定部,所述固定部位于所述加热部沿所述第一方向的至少一端;The second providing device is used to provide a heating element, the heating element includes a heating part and a fixing part, and the fixing part is located at at least one end of the heating part along the first direction;
    组装装置,用于安装所述固定部,以将所述加热部固定于所述电池单体的第二侧壁,使得所述加热部抵压所述第二侧壁;an assembly device for installing the fixing part to fix the heating part to the second side wall of the battery cell, so that the heating part presses against the second side wall;
    其中,所述加热件用于对所述电池模块进行加热。Wherein, the heating element is used to heat the battery module.
PCT/CN2021/131382 2021-11-18 2021-11-18 Battery, electronic apparatus, and preparation method and manufacturing system for battery WO2023087196A1 (en)

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Citations (5)

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WO2015176592A1 (en) * 2014-05-22 2015-11-26 江苏华东锂电技术研究院有限公司 Battery pack and battery module comprising same
JP2017050164A (en) * 2015-09-02 2017-03-09 株式会社東芝 Battery module
CN207116641U (en) * 2017-08-31 2018-03-16 惠州市蓝微新源技术有限公司 A kind of battery module structure with cooling and heating function
CN208208939U (en) * 2018-05-25 2018-12-07 郑州比克新能源汽车有限公司 Battery modules can be heated
CN110137616A (en) * 2018-02-02 2019-08-16 北京海博思创科技有限公司 A kind of battery thermal management system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015176592A1 (en) * 2014-05-22 2015-11-26 江苏华东锂电技术研究院有限公司 Battery pack and battery module comprising same
JP2017050164A (en) * 2015-09-02 2017-03-09 株式会社東芝 Battery module
CN207116641U (en) * 2017-08-31 2018-03-16 惠州市蓝微新源技术有限公司 A kind of battery module structure with cooling and heating function
CN110137616A (en) * 2018-02-02 2019-08-16 北京海博思创科技有限公司 A kind of battery thermal management system
CN208208939U (en) * 2018-05-25 2018-12-07 郑州比克新能源汽车有限公司 Battery modules can be heated

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