WO2023085286A1 - Friction material - Google Patents
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- WO2023085286A1 WO2023085286A1 PCT/JP2022/041612 JP2022041612W WO2023085286A1 WO 2023085286 A1 WO2023085286 A1 WO 2023085286A1 JP 2022041612 W JP2022041612 W JP 2022041612W WO 2023085286 A1 WO2023085286 A1 WO 2023085286A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Compositions of linings; Methods of manufacturing
Definitions
- the present invention relates to friction materials used in automobiles, railway vehicles, industrial machinery, and the like.
- Patent Document 1 discloses the use of porous inorganic particles that have the ability to adsorb sulfate ions, which are the cause of rust adhesion, as a friction modifier.
- the present invention has been made in view of the above-mentioned conventional circumstances, and the problem to be solved is to provide a friction material that can sufficiently suppress rust adhesion.
- rust adhesion can be sufficiently suppressed by including cashew particles and hexametaphosphate having an eluted sulfate ion amount of 500 ppm or less in the friction material.
- the present invention has been completed.
- the present invention relates to the following ⁇ 1> to ⁇ 3>.
- a friction material containing a friction modifier, a binder and a fiber base material A friction material containing cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as the friction modifier.
- ⁇ 3> The friction material according to ⁇ 1> or ⁇ 2>, wherein the hexametaphosphate is sodium hexametaphosphate.
- the friction material of this embodiment can sufficiently suppress rust adhesion.
- the friction material of this embodiment includes a friction modifier, a binder and a fibrous base material. Each component will be described in detail below.
- the friction material of the present embodiment contains cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as friction modifiers.
- Cashew particles are obtained by pulverizing polymerized and hardened cashew nut shell oil, and are sometimes called cashew dust.
- the amount of eluted sulfate ions in the cashew particles used in this embodiment is 500 ppm or less.
- cashew particles having an eluted sulfate ion amount of 500 ppm or less are included in the friction material of the present embodiment, the amount of sulfate ions eluted in water, which is the cause of rust adhesion, can be reduced, and as a result, rust adhesion is suppressed. be done.
- the amount of eluted sulfate ions in the cashew particles used in this embodiment is preferably 400 ppm or less, more preferably 300 ppm or less, and even more preferably 200 ppm or less, from the viewpoint of rust adhesion suppression.
- ppm means “mass ppm”.
- amount of eluted sulfate ions in cashew particles can be measured according to, for example, "JIS K 0102:2019 Annex 1 Barium sulfate turbidimetric method for sulfate ions”.
- the cashew particles having the predetermined amount of eluted sulfate ions can be obtained, for example, by adjusting the amount of acid catalyst remaining in the cashew particles. Moreover, you may use a commercial item.
- the content of cashew particles in the entire friction material is preferably 1.0 to 7.0% by mass, more preferably 1.0 to 6.0% by mass, and still more preferably 1.0% by mass, from the viewpoint of suppressing rust adhesion. ⁇ 5.0% by mass.
- content of cashew particles is 1.0% by mass or more, flexibility can be imparted to the friction material while maintaining the effect of suppressing rust adhesion.
- content of cashew particles is 7.0% by mass or less, the heat resistance of the friction material is improved and the amount of eluted sulfate ions in the friction material is reduced, making it easier to obtain the effect of inhibiting rust adhesion.
- the average particle size of the cashew particles is preferably 10-500 ⁇ m, more preferably 100-300 ⁇ m. If the cashew particles have an average particle size of 10 ⁇ m or more, they can be uniformly dispersed in the friction material, form an appropriate transfer film, and stabilize the friction coefficient. If the cashew particles have an average particle size of 500 ⁇ m or less, the strength and durability of the friction material will be good.
- the friction material of this embodiment contains hexametaphosphate as a friction modifier.
- the wear powder agglomerates to form a wear powder agglomerate. Agglomerates of the abrasion powder are the starting points to generate rust and increase the fixing force. It is presumed that the inclusion of hexametaphosphate in the friction material of the present embodiment suppresses the formation of wear powder aggregates, and thus suppresses rust adhesion.
- hexametaphosphate examples include sodium hexametaphosphate, potassium hexametaphosphate, and ammonium hexametaphosphate.
- sodium hexametaphosphate is preferable from the viewpoint of suppressing rust adhesion.
- the content of the hexametaphosphate in the entire friction material is preferably 0.1 to 2.0% by mass, more preferably 0.3 to 1.7% by mass, and still more preferably 0.1% to 2.0% by mass, from the viewpoint of suppressing rust adhesion. It is 5 to 1.5% by mass.
- the average particle size of hexametaphosphate is preferably 1-200 ⁇ m, more preferably 5-100 ⁇ m. If the average particle size of the hexametaphosphate is 1 ⁇ m or more, the reaction with moisture will be good. When the average particle size of the hexametaphosphate is 200 ⁇ m or less, the moldability of the friction material is improved, and the mechanical strength can be improved.
- the average particle size means a volume-based cumulative 50% equivalent particle size (median size) measured by a laser diffraction particle size distribution analyzer.
- the average particle size can also be measured by a sieving method.
- Examples of other friction modifiers include inorganic fillers, organic fillers, abrasives, solid lubricants, and metal powders.
- inorganic fillers include inorganic materials such as titanate, barium sulfate, calcium carbonate, calcium hydroxide, vermiculite, and mica. These may be used alone or in combination of two or more.
- the inorganic filler, together with the hexametaphosphate, is preferably used in an amount of 3 to 40% by mass, more preferably 5 to 30% by mass, of the total friction material.
- organic fillers examples include various rubber powders (raw rubber powder, tire powder, etc.), cashew dust, tire tread, melamine dust, and the like. These may be used alone or in combination of two or more.
- the organic filler is preferably used in an amount of 1 to 20 mass%, more preferably 3 to 15 mass% of the total friction material together with the cashew particles.
- abrasives examples include alumina, silica, magnesium oxide, zirconia, zirconium silicate, chromium oxide, triiron tetraoxide (Fe 3 O 4 ), and chromite. These may be used alone or in combination of two or more.
- the abrasive is preferably used in an amount of 1 to 20 mass%, more preferably 3 to 15 mass% of the total friction material.
- Solid lubricants include graphite, coke, antimony trisulfide, molybdenum disulfide, tin sulfide, and polytetrafluoroethylene (PTFE). These may be used alone or in combination of two or more.
- the solid lubricant is preferably used in an amount of 5 to 40% by mass, more preferably 10 to 30% by mass, based on the total friction material.
- metal powders examples include powders of aluminum, tin, and zinc. These are used singly or in combination of two or more.
- the metal powder is preferably used in an amount of 1 to 10% by mass, more preferably 1 to 5% by mass, based on the total friction material.
- the friction modifier is preferably used in an amount of 40 to 80% by mass, more preferably 50 to 70% by mass, of the total friction material.
- binders various commonly used binders can be used. Specific examples include thermosetting resins such as phenolic resins, various modified phenolic resins such as elastomers, melamine resins, epoxy resins and polyimide resins.
- elastomer-modified phenol resins examples include acrylic rubber-modified phenol resins, silicone rubber-modified phenol resins, and nitrile rubber (NBR)-modified phenol resins. These may be used alone or in combination of two or more.
- the binder is preferably used in an amount of 1 to 20% by mass, more preferably 3 to 15% by mass, based on the total friction material.
- fiber base material various commonly used fiber base materials can be used. Specific examples include organic fibers, inorganic fibers, and metal fibers.
- organic fibers examples include aromatic polyamide (aramid) fibers and flame-resistant acrylic fibers.
- inorganic fibers examples include biosoluble inorganic fibers, ceramic fibers, glass fibers, carbon fibers, and rock wool.
- biosoluble inorganic fibers include biosoluble ceramic fibers such as SiO 2 —CaO—MgO fiber, SiO 2 —CaO—MgO—Al 2 O 3 fiber, SiO 2 —MgO—SrO fiber, and biosoluble ceramic fibers. Dissolving rock wool etc. are mentioned.
- metal fibers examples include steel fibers. These may be used alone or in combination of two or more.
- the fiber base material preferably accounts for 3 to 50% by mass, more preferably 5 to 40% by mass of the total friction material.
- the friction material of the present invention preferably does not contain a copper component.
- does not contain a copper component means that it does not contain a copper component as an effective component for exhibiting functions such as wear resistance. It does not mean that it does not contain any copper component as an impurity or the like. From the viewpoint of environmental load, it is preferable that the content of the copper component mixed as an impurity or the like is 0.5% by mass or less.
- the friction material of the present embodiment can be manufactured by a known manufacturing process.
- the above components are blended, and the blend is subjected to preforming, thermoforming, heating, polishing, etc. according to a normal manufacturing method to form a friction material. can be manufactured.
- a method of manufacturing a brake pad with a friction material generally includes the following steps.
- thermoforming process in which the plate and the plate are fixed together by applying a predetermined temperature and pressure (molding temperature 130 to 180 ° C., molding pressure 30 to 80 MPa, molding time 2 to 10 minutes) (e) After-curing (150 to 300°C, 1 to 5 hours), and finally finishing treatment such as polishing, scorching, and painting
- Examples 1 to 10 Comparative Examples 1 to 15
- the compounding materials shown in Tables 1 and 2 were collectively put into a mixing stirrer and mixed at room temperature for 5 minutes to obtain a mixture.
- the resulting mixture was subjected to the following steps of preforming (i), thermoforming (ii), heating and scorching (iii) to produce a friction material.
- the average particle sizes of cashew particles and sodium hexametaphosphate used as raw materials were 300 ⁇ m and 100 ⁇ m, respectively.
- the rust adhesion strength (N) of each example obtained in the evaluation test was evaluated based on the following criteria. Tables 3 and 4 show the results. ⁇ : 0 N (no rust adhesion) to less than 5 N ⁇ : 5 N or more and less than 30 N ⁇ : 30 N or more and less than 60 N ⁇ : 60 N or more
Abstract
The present invention pertains to a friction material including a friction modifier, a binder, and a fibrous base material, the friction material containing, as the friction modifier, cashew particles and hexametaphosphate having leaching sulfate ions in an amount of 500 ppm or less.
Description
本発明は、自動車、鉄道車両及び産業機械等に用いられる摩擦材に関する。
The present invention relates to friction materials used in automobiles, railway vehicles, industrial machinery, and the like.
従来、ブレーキ等に使用される摩擦材においては、雨の日や早朝等の気温が低くかつ高湿度環境下に放置した後や、洗車等で水が掛かった後に、パーキングブレーキ状態で長時間放置するとロータと摩擦材が錆により固着する現象、いわゆる錆固着が発生することが知られている。
Conventionally, friction materials used for brakes, etc., have been left in the parking brake state for a long time after being left in a low-temperature and high-humidity environment such as on a rainy day or early in the morning, or after being exposed to water during a car wash. As a result, it is known that a phenomenon in which the rotor and the friction material adhere to each other due to rust, that is, so-called rust adherence occurs.
錆固着を抑制する技術として、例えば、特許文献１では、摩擦調整材として錆固着の原因とされる硫酸イオンの吸着能を有する多孔質無機粒子を用いることが開示されている。
As a technique for suppressing rust adhesion, for example, Patent Document 1 discloses the use of porous inorganic particles that have the ability to adsorb sulfate ions, which are the cause of rust adhesion, as a friction modifier.
しかしながら、特許文献１に記載の摩擦材では、吸着できる硫酸イオン量には限界があり、錆固着の抑制が不充分であると考えられる。
However, with the friction material described in Patent Document 1, there is a limit to the amount of sulfate ions that can be adsorbed, and it is considered that the suppression of rust adhesion is insufficient.
本発明は、上記従来の実情に鑑みてなされたものであって、充分に錆固着を抑制することができる摩擦材を提供することを解決すべき課題としている。
The present invention has been made in view of the above-mentioned conventional circumstances, and the problem to be solved is to provide a friction material that can sufficiently suppress rust adhesion.
本発明者らは、鋭意検討を重ねた結果、摩擦材に、溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクル及びヘキサメタリン酸塩を含有させることで、充分に錆固着を抑制することができることを見出し、本発明を完成するに至った。
As a result of extensive studies, the present inventors found that rust adhesion can be sufficiently suppressed by including cashew particles and hexametaphosphate having an eluted sulfate ion amount of 500 ppm or less in the friction material. The present invention has been completed.
すなわち、本発明は下記＜１＞～＜３＞に関するものである。
＜１＞摩擦調整材、結合材及び繊維基材を含む摩擦材であって、
前記摩擦調整材として、溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクル及びヘキサメタリン酸塩を含有する、摩擦材。
＜２＞前記カシューパーティクルの含有量が１．０～７．０質量％である、＜１＞に記載の摩擦材。
＜３＞前記ヘキサメタリン酸塩がヘキサメタリン酸ナトリウムである、＜１＞又は＜２＞に記載の摩擦材。 That is, the present invention relates to the following <1> to <3>.
<1> A friction material containing a friction modifier, a binder and a fiber base material,
A friction material containing cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as the friction modifier.
<2> The friction material according to <1>, wherein the content of the cashew particles is 1.0 to 7.0% by mass.
<3> The friction material according to <1> or <2>, wherein the hexametaphosphate is sodium hexametaphosphate.
＜１＞摩擦調整材、結合材及び繊維基材を含む摩擦材であって、
前記摩擦調整材として、溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクル及びヘキサメタリン酸塩を含有する、摩擦材。
＜２＞前記カシューパーティクルの含有量が１．０～７．０質量％である、＜１＞に記載の摩擦材。
＜３＞前記ヘキサメタリン酸塩がヘキサメタリン酸ナトリウムである、＜１＞又は＜２＞に記載の摩擦材。 That is, the present invention relates to the following <1> to <3>.
<1> A friction material containing a friction modifier, a binder and a fiber base material,
A friction material containing cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as the friction modifier.
<2> The friction material according to <1>, wherein the content of the cashew particles is 1.0 to 7.0% by mass.
<3> The friction material according to <1> or <2>, wherein the hexametaphosphate is sodium hexametaphosphate.
本実施形態の摩擦材は、充分に錆固着を抑制することができる。
The friction material of this embodiment can sufficiently suppress rust adhesion.
以下、本発明について詳述するが、これらは望ましい実施態様の一例を示すものであり、本発明はこれらの内容に特定されるものではない。なお、本明細書において、「質量」は「重量」と同義である。
Although the present invention will be described in detail below, these are examples of preferred embodiments, and the present invention is not limited to these contents. In this specification, "mass" is synonymous with "weight".
本実施形態の摩擦材は、摩擦調整材、結合材及び繊維基材を含む。
以下、各成分について詳細に説明する。 The friction material of this embodiment includes a friction modifier, a binder and a fibrous base material.
Each component will be described in detail below.
以下、各成分について詳細に説明する。 The friction material of this embodiment includes a friction modifier, a binder and a fibrous base material.
Each component will be described in detail below.
＜摩擦調整材＞
本実施形態の摩擦材は、摩擦調整材として、溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクル及びヘキサメタリン酸塩を含有する。 <Friction modifier>
The friction material of the present embodiment contains cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as friction modifiers.
本実施形態の摩擦材は、摩擦調整材として、溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクル及びヘキサメタリン酸塩を含有する。 <Friction modifier>
The friction material of the present embodiment contains cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as friction modifiers.
（カシューパーティクル）
カシューパーティクルは、カシューナッツシェルオイルを重合及び硬化させたものを粉砕して得られるものであり、カシューダストと称されることもある。 (cashew particles)
Cashew particles are obtained by pulverizing polymerized and hardened cashew nut shell oil, and are sometimes called cashew dust.
カシューパーティクルは、カシューナッツシェルオイルを重合及び硬化させたものを粉砕して得られるものであり、カシューダストと称されることもある。 (cashew particles)
Cashew particles are obtained by pulverizing polymerized and hardened cashew nut shell oil, and are sometimes called cashew dust.
本実施形態で用いるカシューパーティクルは、溶出硫酸イオン量が５００ｐｐｍ以下である。溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクルを本実施形態の摩擦材に含有させると、錆固着の原因とされる水に溶出する硫酸イオン量を減少させることができ、その結果、錆固着が抑制される。
The amount of eluted sulfate ions in the cashew particles used in this embodiment is 500 ppm or less. When cashew particles having an eluted sulfate ion amount of 500 ppm or less are included in the friction material of the present embodiment, the amount of sulfate ions eluted in water, which is the cause of rust adhesion, can be reduced, and as a result, rust adhesion is suppressed. be done.
本実施形態で用いるカシューパーティクルの溶出硫酸イオン量は、錆固着抑制の観点から、４００ｐｐｍ以下が好ましく、３００ｐｐｍ以下がより好ましく、２００ｐｐｍ以下がさらに好ましい。
The amount of eluted sulfate ions in the cashew particles used in this embodiment is preferably 400 ppm or less, more preferably 300 ppm or less, and even more preferably 200 ppm or less, from the viewpoint of rust adhesion suppression.
なお、上記「ｐｐｍ」とは「質量ｐｐｍ」と意味する。また、カシューパーティクルの溶出硫酸イオン量は、例えば、「ＪＩＳ Ｋ ０１０２：２０１９ 附属書１ 硫酸イオンの硫酸バリウム比濁法」に準拠して測定することができる。
Note that the above "ppm" means "mass ppm". In addition, the amount of eluted sulfate ions in cashew particles can be measured according to, for example, "JIS K 0102:2019 Annex 1 Barium sulfate turbidimetric method for sulfate ions".
また、上記所定の溶出硫酸イオン量を有するカシューパーティクルは、例えば、カシューパーティクル中に残留する酸触媒量を調整することによって得ることができる。また、市販品を用いてもよい。
Also, the cashew particles having the predetermined amount of eluted sulfate ions can be obtained, for example, by adjusting the amount of acid catalyst remaining in the cashew particles. Moreover, you may use a commercial item.
カシューパーティクルの摩擦材全体中の含有量は、錆固着抑制の観点から、１．０～７．０質量％が好ましく、より好ましくは１．０～６．０質量％、さらに好ましくは１．０～５．０質量％である。カシューパーティクルの含有量が１．０質量％以上であれば、錆固着抑制効果を維持しつつ、摩擦材に柔軟性を付与することができる。カシューパーティクルの含有量が７．０質量％以下であれば、摩擦材の耐熱性が良好となり、かつ摩擦材中の溶出硫酸イオン量が減少するので、錆固着抑制効果がより得られやすくなる。
The content of cashew particles in the entire friction material is preferably 1.0 to 7.0% by mass, more preferably 1.0 to 6.0% by mass, and still more preferably 1.0% by mass, from the viewpoint of suppressing rust adhesion. ~5.0% by mass. When the content of cashew particles is 1.0% by mass or more, flexibility can be imparted to the friction material while maintaining the effect of suppressing rust adhesion. When the content of cashew particles is 7.0% by mass or less, the heat resistance of the friction material is improved and the amount of eluted sulfate ions in the friction material is reduced, making it easier to obtain the effect of inhibiting rust adhesion.
カシューパーティクルの平均粒子径は、１０～５００μｍであることが好ましく、１００～３００μｍがより好ましい。カシューパーティクルの平均粒子径が１０μｍ以上であれば、摩擦材中で均一に分散させることができ、適度な移着被膜を形成し、摩擦係数が安定する。カシューパーティクルの平均粒子径が５００μｍ以下であれば、摩擦材の強度や耐久性が良好となる。
The average particle size of the cashew particles is preferably 10-500 μm, more preferably 100-300 μm. If the cashew particles have an average particle size of 10 μm or more, they can be uniformly dispersed in the friction material, form an appropriate transfer film, and stabilize the friction coefficient. If the cashew particles have an average particle size of 500 μm or less, the strength and durability of the friction material will be good.
（ヘキサメタリン酸塩）
本実施形態の摩擦材は、摩擦調整材として、ヘキサメタリン酸塩を含有する。
摩擦材と相手材であるディスクロータとの界面に水が介在すると、摩耗粉が凝集し摩耗粉凝集体となる。その摩耗粉凝集体が起点となって錆が発生し固着力が上昇する。ヘキサメタリン酸塩を本実施形態の摩擦材に含有させると、摩耗粉凝集体の生成が抑制されるので、錆固着が抑制されると推測される。 (Hexametaphosphate)
The friction material of this embodiment contains hexametaphosphate as a friction modifier.
When water intervenes at the interface between the friction material and the disc rotor, which is a mating material, the wear powder agglomerates to form a wear powder agglomerate. Agglomerates of the abrasion powder are the starting points to generate rust and increase the fixing force. It is presumed that the inclusion of hexametaphosphate in the friction material of the present embodiment suppresses the formation of wear powder aggregates, and thus suppresses rust adhesion.
本実施形態の摩擦材は、摩擦調整材として、ヘキサメタリン酸塩を含有する。
摩擦材と相手材であるディスクロータとの界面に水が介在すると、摩耗粉が凝集し摩耗粉凝集体となる。その摩耗粉凝集体が起点となって錆が発生し固着力が上昇する。ヘキサメタリン酸塩を本実施形態の摩擦材に含有させると、摩耗粉凝集体の生成が抑制されるので、錆固着が抑制されると推測される。 (Hexametaphosphate)
The friction material of this embodiment contains hexametaphosphate as a friction modifier.
When water intervenes at the interface between the friction material and the disc rotor, which is a mating material, the wear powder agglomerates to form a wear powder agglomerate. Agglomerates of the abrasion powder are the starting points to generate rust and increase the fixing force. It is presumed that the inclusion of hexametaphosphate in the friction material of the present embodiment suppresses the formation of wear powder aggregates, and thus suppresses rust adhesion.
ヘキサメタリン酸塩としては、例えば、ヘキサメタリン酸ナトリウム、ヘキサメタリン酸カリウム、ヘキサメタリン酸アンモニウム等が挙げられる。これらの中でも、錆固着抑制の観点から、ヘキサメタリン酸ナトリウムが好ましい。
Examples of hexametaphosphate include sodium hexametaphosphate, potassium hexametaphosphate, and ammonium hexametaphosphate. Among these, sodium hexametaphosphate is preferable from the viewpoint of suppressing rust adhesion.
ヘキサメタリン酸塩の摩擦材全体中の含有量は、錆固着抑制の観点から、０．１～２．０質量％が好ましく、より好ましくは０．３～１．７質量％、さらに好ましくは０．５～１．５質量％である。
The content of the hexametaphosphate in the entire friction material is preferably 0.1 to 2.0% by mass, more preferably 0.3 to 1.7% by mass, and still more preferably 0.1% to 2.0% by mass, from the viewpoint of suppressing rust adhesion. It is 5 to 1.5% by mass.
ヘキサメタリン酸塩の平均粒子径は、１～２００μｍであることが好ましく、５～１００μｍがより好ましい。ヘキサメタリン酸塩の平均粒子径が１μｍ以上であれば、水分との反応が良好となる。ヘキサメタリン酸塩の平均粒子径が２００μｍ以下であれば、摩擦材の成形性が良好となり、機械的強度を向上させることができる。
The average particle size of hexametaphosphate is preferably 1-200 μm, more preferably 5-100 μm. If the average particle size of the hexametaphosphate is 1 μm or more, the reaction with moisture will be good. When the average particle size of the hexametaphosphate is 200 μm or less, the moldability of the friction material is improved, and the mechanical strength can be improved.
なお、本明細書において、平均粒子径は、レーザー回折式粒度分布測定装置によって測定される体積基準の累積百分率５０％相当粒子径（メディアン径）を意味する。また、平均粒子径は、ふるい分け法によって測定することもできる。
In the present specification, the average particle size means a volume-based cumulative 50% equivalent particle size (median size) measured by a laser diffraction particle size distribution analyzer. The average particle size can also be measured by a sieving method.
（その他の摩擦調整材）
その他の摩擦調整材は、耐摩耗性、耐熱性、耐フェード性等の所望の摩擦特性を摩擦材に付与するために用いられる。 (Other friction modifiers)
Other friction modifiers are used to impart desired friction properties to the friction material, such as wear resistance, heat resistance, and fade resistance.
その他の摩擦調整材は、耐摩耗性、耐熱性、耐フェード性等の所望の摩擦特性を摩擦材に付与するために用いられる。 (Other friction modifiers)
Other friction modifiers are used to impart desired friction properties to the friction material, such as wear resistance, heat resistance, and fade resistance.
その他の摩擦調整材としては、例えば、無機充填材、有機充填材、研削材、固体潤滑材、金属粉末等を挙げることができる。
Examples of other friction modifiers include inorganic fillers, organic fillers, abrasives, solid lubricants, and metal powders.
無機充填材としては、例えば、チタン酸塩、硫酸バリウム、炭酸カルシウム、水酸化カルシウム、バーミキュライト、マイカ等の無機材料が挙げられる。これらは各々単独で、または２種以上組み合わせて用いられる。
Examples of inorganic fillers include inorganic materials such as titanate, barium sulfate, calcium carbonate, calcium hydroxide, vermiculite, and mica. These may be used alone or in combination of two or more.
無機充填材は、ヘキサメタリン酸塩と合わせて、摩擦材全体中、好ましくは３～４０質量％、より好ましくは５～３０質量％用いられる。
The inorganic filler, together with the hexametaphosphate, is preferably used in an amount of 3 to 40% by mass, more preferably 5 to 30% by mass, of the total friction material.
有機充填材としては、例えば、各種ゴム粉末（生ゴム粉末、タイヤ粉末等）、カシューダスト、タイヤトレッド、メラミンダスト等が挙げられる。これらは各々単独で、または２種以上組み合わせて用いられる。
Examples of organic fillers include various rubber powders (raw rubber powder, tire powder, etc.), cashew dust, tire tread, melamine dust, and the like. These may be used alone or in combination of two or more.
有機充填材は、カシューパーティクルと合わせて、摩擦材全体中、好ましくは１～２０質量％、より好ましくは３～１５質量％用いられる。
The organic filler is preferably used in an amount of 1 to 20 mass%, more preferably 3 to 15 mass% of the total friction material together with the cashew particles.
研削材としては、例えば、アルミナ、シリカ、酸化マグネシウム、ジルコニア、珪酸ジルコニウム、酸化クロム、四三酸化鉄（Ｆｅ３Ｏ４）、クロマイト等が挙げられる。これらは各々単独で、または２種以上組み合わせて用いられる。
Examples of abrasives include alumina, silica, magnesium oxide, zirconia, zirconium silicate, chromium oxide, triiron tetraoxide (Fe 3 O 4 ), and chromite. These may be used alone or in combination of two or more.
研削材は、摩擦材全体中、好ましくは１～２０質量％、より好ましくは３～１５質量％用いられる。
The abrasive is preferably used in an amount of 1 to 20 mass%, more preferably 3 to 15 mass% of the total friction material.
固体潤滑材としては、黒鉛（グラファイト）、コークス、三硫化アンチモン、二硫化モリブデン、硫化スズ、ポリテトラフルオロエチレン（ＰＴＦＥ）等が挙げられる。これらは各々単独で、または２種以上組み合わせて用いられる。
Solid lubricants include graphite, coke, antimony trisulfide, molybdenum disulfide, tin sulfide, and polytetrafluoroethylene (PTFE). These may be used alone or in combination of two or more.
固体潤滑材は、摩擦材全体中、好ましくは５～４０質量％、より好ましくは１０～３０質量％用いられる。
The solid lubricant is preferably used in an amount of 5 to 40% by mass, more preferably 10 to 30% by mass, based on the total friction material.
金属粉末としては、例えば、アルミニウム、スズ、亜鉛等の粉末が挙げられる。これらは各々単独、または２種以上組み合わせて用いられる。
Examples of metal powders include powders of aluminum, tin, and zinc. These are used singly or in combination of two or more.
金属粉末は、摩擦材全体中、好ましくは１～１０質量％、より好ましくは１～５質量％用いられる。
The metal powder is preferably used in an amount of 1 to 10% by mass, more preferably 1 to 5% by mass, based on the total friction material.
摩擦調整材は、上記所望の摩擦特性を摩擦材に十分付与する観点から、摩擦材全体中、好ましくは４０～８０質量％、より好ましくは５０～７０質量％用いられる。
From the viewpoint of sufficiently imparting the desired friction properties to the friction material, the friction modifier is preferably used in an amount of 40 to 80% by mass, more preferably 50 to 70% by mass, of the total friction material.
＜結合材＞
結合材としては、通常用いられる種々の結合材を用いることができる。具体的には、フェノール樹脂、エラストマー等による各種変性フェノール樹脂、メラミン樹脂、エポキシ樹脂、ポリイミド樹脂等の熱硬化性樹脂が挙げられる。 <Binder>
As the binder, various commonly used binders can be used. Specific examples include thermosetting resins such as phenolic resins, various modified phenolic resins such as elastomers, melamine resins, epoxy resins and polyimide resins.
結合材としては、通常用いられる種々の結合材を用いることができる。具体的には、フェノール樹脂、エラストマー等による各種変性フェノール樹脂、メラミン樹脂、エポキシ樹脂、ポリイミド樹脂等の熱硬化性樹脂が挙げられる。 <Binder>
As the binder, various commonly used binders can be used. Specific examples include thermosetting resins such as phenolic resins, various modified phenolic resins such as elastomers, melamine resins, epoxy resins and polyimide resins.
エラストマー変性フェノール樹脂としては、例えば、アクリルゴム変性フェノール樹脂やシリコーンゴム変性フェノール樹脂、ニトリルゴム（ＮＢＲ）変性フェノール樹脂等が挙げられる。これらは各々単独で、または２種以上組み合わせて用いられる。
Examples of elastomer-modified phenol resins include acrylic rubber-modified phenol resins, silicone rubber-modified phenol resins, and nitrile rubber (NBR)-modified phenol resins. These may be used alone or in combination of two or more.
結合材は、摩擦材の成形性の観点から、摩擦材全体中、好ましくは１～２０質量％、より好ましくは３～１５質量％用いられる。
From the viewpoint of the moldability of the friction material, the binder is preferably used in an amount of 1 to 20% by mass, more preferably 3 to 15% by mass, based on the total friction material.
＜繊維基材＞
繊維基材としては、通常用いられる種々の繊維基材を用いることができる。具体的には、有機繊維、無機繊維、金属繊維が挙げられる。 <Fibrous base material>
As the fiber base material, various commonly used fiber base materials can be used. Specific examples include organic fibers, inorganic fibers, and metal fibers.
繊維基材としては、通常用いられる種々の繊維基材を用いることができる。具体的には、有機繊維、無機繊維、金属繊維が挙げられる。 <Fibrous base material>
As the fiber base material, various commonly used fiber base materials can be used. Specific examples include organic fibers, inorganic fibers, and metal fibers.
有機繊維としては、例えば、芳香族ポリアミド（アラミド）繊維、耐炎性アクリル繊維等が挙げられる。
Examples of organic fibers include aromatic polyamide (aramid) fibers and flame-resistant acrylic fibers.
無機繊維としては、例えば、生体溶解性無機繊維、セラミック繊維、ガラス繊維、カーボン繊維、ロックウール等が挙げられる。生体溶解性無機繊維としては、例えば、ＳｉＯ２－ＣａＯ－ＭｇＯ系繊維、ＳｉＯ２－ＣａＯ－ＭｇＯ－Ａｌ２Ｏ３系繊維、ＳｉＯ２－ＭｇＯ－ＳｒＯ系繊維等の生体溶解性セラミック繊維や生体溶解性ロックウール等が挙げられる。
Examples of inorganic fibers include biosoluble inorganic fibers, ceramic fibers, glass fibers, carbon fibers, and rock wool. Examples of biosoluble inorganic fibers include biosoluble ceramic fibers such as SiO 2 —CaO—MgO fiber, SiO 2 —CaO—MgO—Al 2 O 3 fiber, SiO 2 —MgO—SrO fiber, and biosoluble ceramic fibers. Dissolving rock wool etc. are mentioned.
金属繊維としては、例えば、スチール繊維等が挙げられる。これらは各々単独で、または２種以上組み合わせて用いられる。
Examples of metal fibers include steel fibers. These may be used alone or in combination of two or more.
繊維基材は、摩擦材の十分な強度を確保する観点から、摩擦材全体中、好ましくは３～５０質量％、より好ましくは５～４０質量％用いられる。
From the viewpoint of ensuring sufficient strength of the friction material, the fiber base material preferably accounts for 3 to 50% by mass, more preferably 5 to 40% by mass of the total friction material.
本発明の摩擦材は銅成分を含有しないことが好ましい。なお、「銅成分を含有しない」とは、銅成分を、耐摩耗性などの機能を発現させるための有効成分としては含有しないという意味であり、例えば、摩擦材中に不可避的にわずかに含まれる不純物等としての銅成分をも含まないことまでを意味するものではない。なお、環境負荷の観点から不純物等として混入する銅成分は０．５質量％以下であることが好ましい。
The friction material of the present invention preferably does not contain a copper component. Note that "does not contain a copper component" means that it does not contain a copper component as an effective component for exhibiting functions such as wear resistance. It does not mean that it does not contain any copper component as an impurity or the like. From the viewpoint of environmental load, it is preferable that the content of the copper component mixed as an impurity or the like is 0.5% by mass or less.
＜摩擦材の製造方法＞
本実施形態の摩擦材は、公知の製造工程により製造でき、例えば、上記各成分を配合し、その配合物を通常の製法に従って予備成形、熱成形、加熱、研摩等の工程を経て摩擦材を製造することができる。 <Method for manufacturing friction material>
The friction material of the present embodiment can be manufactured by a known manufacturing process. For example, the above components are blended, and the blend is subjected to preforming, thermoforming, heating, polishing, etc. according to a normal manufacturing method to form a friction material. can be manufactured.
本実施形態の摩擦材は、公知の製造工程により製造でき、例えば、上記各成分を配合し、その配合物を通常の製法に従って予備成形、熱成形、加熱、研摩等の工程を経て摩擦材を製造することができる。 <Method for manufacturing friction material>
The friction material of the present embodiment can be manufactured by a known manufacturing process. For example, the above components are blended, and the blend is subjected to preforming, thermoforming, heating, polishing, etc. according to a normal manufacturing method to form a friction material. can be manufactured.
摩擦材を備えたブレーキパッドの製造方法は、一般的に以下の工程を有する。
（ａ）板金プレスによりプレッシャプレートを所定の形状に成形する工程
（ｂ）上記プレッシャプレートに脱脂処理、化成処理及びプライマー処理を施し、接着剤を塗布する工程
（ｃ）摩擦調整材、結合材及び繊維基材等の原料を配合し、混合により十分に均質化して、常温にて所定の圧力で成形して予備成形体を作製する工程
（ｄ）上記予備成形体と接着剤が塗布されたプレッシャプレートとを、所定の温度及び圧力を加えて両部材を一体に固着する熱成形工程（成形温度１３０～１８０℃、成形圧力３０～８０ＭＰａ、成形時間２～１０分間）
（ｅ）アフターキュア（１５０～３００℃、１～５時間）を行って、最終的に研摩、スコーチ、及び塗装等の仕上げ処理を施す工程 A method of manufacturing a brake pad with a friction material generally includes the following steps.
(a) A step of forming a pressure plate into a predetermined shape by a sheet metal press (b) A step of subjecting the pressure plate to degreasing treatment, chemical conversion treatment and primer treatment, and applying an adhesive (c) A friction modifier, a binder and Step (d) of preparing a preform by blending raw materials such as a fiber base material, sufficiently homogenizing the mixture by mixing, and molding under a predetermined pressure at room temperature to produce a preform (d). A thermoforming process in which the plate and the plate are fixed together by applying a predetermined temperature and pressure (molding temperature 130 to 180 ° C., molding pressure 30 to 80 MPa, molding time 2 to 10 minutes)
(e) After-curing (150 to 300°C, 1 to 5 hours), and finally finishing treatment such as polishing, scorching, and painting
（ａ）板金プレスによりプレッシャプレートを所定の形状に成形する工程
（ｂ）上記プレッシャプレートに脱脂処理、化成処理及びプライマー処理を施し、接着剤を塗布する工程
（ｃ）摩擦調整材、結合材及び繊維基材等の原料を配合し、混合により十分に均質化して、常温にて所定の圧力で成形して予備成形体を作製する工程
（ｄ）上記予備成形体と接着剤が塗布されたプレッシャプレートとを、所定の温度及び圧力を加えて両部材を一体に固着する熱成形工程（成形温度１３０～１８０℃、成形圧力３０～８０ＭＰａ、成形時間２～１０分間）
（ｅ）アフターキュア（１５０～３００℃、１～５時間）を行って、最終的に研摩、スコーチ、及び塗装等の仕上げ処理を施す工程 A method of manufacturing a brake pad with a friction material generally includes the following steps.
(a) A step of forming a pressure plate into a predetermined shape by a sheet metal press (b) A step of subjecting the pressure plate to degreasing treatment, chemical conversion treatment and primer treatment, and applying an adhesive (c) A friction modifier, a binder and Step (d) of preparing a preform by blending raw materials such as a fiber base material, sufficiently homogenizing the mixture by mixing, and molding under a predetermined pressure at room temperature to produce a preform (d). A thermoforming process in which the plate and the plate are fixed together by applying a predetermined temperature and pressure (molding temperature 130 to 180 ° C., molding pressure 30 to 80 MPa, molding time 2 to 10 minutes)
(e) After-curing (150 to 300°C, 1 to 5 hours), and finally finishing treatment such as polishing, scorching, and painting
以下に実施例を挙げ、本発明を具体的に説明するが、本発明は何らこれらに限定されるものではない。
The present invention will be specifically described below with reference to examples, but the present invention is not limited to these.
（実施例１～１０、比較例１～１５）
表１及び表２に示す配合材料を、混合撹拌機に一括して投入し、常温で５分間混合し、混合物を得た。得られた混合物を以下の予備成形（ｉ）、熱成形（ｉｉ）、加熱及びスコーチ（ｉｉｉ）の工程を経て、摩擦材を作製した。なお、原料として用いた、カシューパーティクルおよびヘキサメタリン酸ナトリウムの平均粒子径はそれぞれ、３００μｍ、１００μｍであった。 (Examples 1 to 10, Comparative Examples 1 to 15)
The compounding materials shown in Tables 1 and 2 were collectively put into a mixing stirrer and mixed at room temperature for 5 minutes to obtain a mixture. The resulting mixture was subjected to the following steps of preforming (i), thermoforming (ii), heating and scorching (iii) to produce a friction material. The average particle sizes of cashew particles and sodium hexametaphosphate used as raw materials were 300 μm and 100 μm, respectively.
表１及び表２に示す配合材料を、混合撹拌機に一括して投入し、常温で５分間混合し、混合物を得た。得られた混合物を以下の予備成形（ｉ）、熱成形（ｉｉ）、加熱及びスコーチ（ｉｉｉ）の工程を経て、摩擦材を作製した。なお、原料として用いた、カシューパーティクルおよびヘキサメタリン酸ナトリウムの平均粒子径はそれぞれ、３００μｍ、１００μｍであった。 (Examples 1 to 10, Comparative Examples 1 to 15)
The compounding materials shown in Tables 1 and 2 were collectively put into a mixing stirrer and mixed at room temperature for 5 minutes to obtain a mixture. The resulting mixture was subjected to the following steps of preforming (i), thermoforming (ii), heating and scorching (iii) to produce a friction material. The average particle sizes of cashew particles and sodium hexametaphosphate used as raw materials were 300 μm and 100 μm, respectively.
（ｉ）予備成形
混合物を予備成形プレスの金型に投入し、常温にて２０ＭＰａで１０秒間成形を行い、予備成形体を作製した。
（ｉｉ）熱成形
この予備成形体を熱成形型に投入し、予め接着剤を塗布した金属板（プレッシャプレート）を重ね、１５０℃、３５ＭＰａで６分間加熱加圧成形を行った。
（ｉｉｉ）加熱、スコーチ
この加熱加圧成形体に、２５０℃、３時間の熱処理を実施した後、研摩した。
次いで、この加熱加圧成形体の表面にスコーチ処理を施し、仕上げに塗装を行い、摩擦材を得た。 (i) Preforming The mixture was put into a mold of a preforming press and molded at room temperature at 20 MPa for 10 seconds to prepare a preform.
(ii) Thermoforming This preform was placed in a thermoforming mold, a metal plate (pressure plate) pre-applied with an adhesive was overlaid, and heat and pressure molding was performed at 150° C. and 35 MPa for 6 minutes.
(iii) Heating and scorching The heat-pressed body was subjected to heat treatment at 250° C. for 3 hours and then polished.
Next, the surface of this hot-press molded body was subjected to scorch treatment and then finished with a coating to obtain a friction material.
混合物を予備成形プレスの金型に投入し、常温にて２０ＭＰａで１０秒間成形を行い、予備成形体を作製した。
（ｉｉ）熱成形
この予備成形体を熱成形型に投入し、予め接着剤を塗布した金属板（プレッシャプレート）を重ね、１５０℃、３５ＭＰａで６分間加熱加圧成形を行った。
（ｉｉｉ）加熱、スコーチ
この加熱加圧成形体に、２５０℃、３時間の熱処理を実施した後、研摩した。
次いで、この加熱加圧成形体の表面にスコーチ処理を施し、仕上げに塗装を行い、摩擦材を得た。 (i) Preforming The mixture was put into a mold of a preforming press and molded at room temperature at 20 MPa for 10 seconds to prepare a preform.
(ii) Thermoforming This preform was placed in a thermoforming mold, a metal plate (pressure plate) pre-applied with an adhesive was overlaid, and heat and pressure molding was performed at 150° C. and 35 MPa for 6 minutes.
(iii) Heating and scorching The heat-pressed body was subjected to heat treatment at 250° C. for 3 hours and then polished.
Next, the surface of this hot-press molded body was subjected to scorch treatment and then finished with a coating to obtain a friction material.
実施例１～１０、比較例１～１５で得られた摩擦材に対して以下の評価を行った。
The following evaluations were performed on the friction materials obtained in Examples 1-10 and Comparative Examples 1-15.
＜錆固着性＞
上記で得られた摩擦材をテストピースサイズに加工し、１／７スケールテスタを用いて錆固着性の評価試験を下記条件にて実施した。なお、相手材は鋳鉄ロータを使用した。 <Rust adhesion>
The friction material obtained above was processed into a test piece size, and a rust adhesion evaluation test was performed using a 1/7 scale tester under the following conditions. A cast iron rotor was used as the mating material.
上記で得られた摩擦材をテストピースサイズに加工し、１／７スケールテスタを用いて錆固着性の評価試験を下記条件にて実施した。なお、相手材は鋳鉄ロータを使用した。 <Rust adhesion>
The friction material obtained above was processed into a test piece size, and a rust adhesion evaluation test was performed using a 1/7 scale tester under the following conditions. A cast iron rotor was used as the mating material.
（１）摺り合わせ：速度１５ｋｍ／ｈ、制動液圧０．５ＭＰａ、制動開始パッド温度５０℃、制動回数２０回
（２）浸水：摩擦材と相手材を蒸留水に３分間浸水
（３）固着：摩擦材と相手材を荷重２．５ｋＮにてクランプし、１６時間室温にて放置
（４）固着力測定：放置後、荷重を開放し固着力を計測
（１）～（４）を１サイクルとし５サイクル実施した。 (1) Rubbing: speed 15 km/h, brake fluid pressure 0.5 MPa, braking start pad temperature 50°C, number of braking 20 times (2) Water immersion: friction material and mating material immersed in distilled water for 3 minutes (3) Fixing : Clamp the friction material and mating material with a load of 2.5 kN and leave at room temperature for 16 hours. (4) Adhesion measurement: After standing, release the load and measure the adhesion. 5 cycles were performed.
（２）浸水：摩擦材と相手材を蒸留水に３分間浸水
（３）固着：摩擦材と相手材を荷重２．５ｋＮにてクランプし、１６時間室温にて放置
（４）固着力測定：放置後、荷重を開放し固着力を計測
（１）～（４）を１サイクルとし５サイクル実施した。 (1) Rubbing: speed 15 km/h, brake fluid pressure 0.5 MPa, braking start pad temperature 50°C, number of braking 20 times (2) Water immersion: friction material and mating material immersed in distilled water for 3 minutes (3) Fixing : Clamp the friction material and mating material with a load of 2.5 kN and leave at room temperature for 16 hours. (4) Adhesion measurement: After standing, release the load and measure the adhesion. 5 cycles were performed.
評価試験で得た各例の錆固着力（Ｎ）を下記基準に基づき評価した。結果を表３及び表４に示す。
◎：０Ｎ（錆固着無し）～５Ｎ未満
○：５Ｎ以上、３０Ｎ未満
△：３０Ｎ以上、６０Ｎ未満
×：６０Ｎ以上 The rust adhesion strength (N) of each example obtained in the evaluation test was evaluated based on the following criteria. Tables 3 and 4 show the results.
◎: 0 N (no rust adhesion) to less than 5 N ○: 5 N or more and less than 30 N △: 30 N or more and less than 60 N ×: 60 N or more
◎：０Ｎ（錆固着無し）～５Ｎ未満
○：５Ｎ以上、３０Ｎ未満
△：３０Ｎ以上、６０Ｎ未満
×：６０Ｎ以上 The rust adhesion strength (N) of each example obtained in the evaluation test was evaluated based on the following criteria. Tables 3 and 4 show the results.
◎: 0 N (no rust adhesion) to less than 5 N ○: 5 N or more and less than 30 N △: 30 N or more and less than 60 N ×: 60 N or more
＜歩留まり＞
熱成形時において、熱成形後の加熱加圧成形体のフクレやクラックを目視で確認し、フクレやクラックの発生がないものを良品と判断し、下記の式で歩留まり（％）を算出した。
歩留まり（％）＝〔良品数／作製数〕×１００ <Yield>
At the time of thermoforming, blisters and cracks in the heat-pressed molded product after thermoforming were visually checked, and those with no blisters or cracks were judged to be non-defective products, and the yield (%) was calculated according to the following formula.
Yield (%) = [number of non-defective products/number of products] x 100
熱成形時において、熱成形後の加熱加圧成形体のフクレやクラックを目視で確認し、フクレやクラックの発生がないものを良品と判断し、下記の式で歩留まり（％）を算出した。
歩留まり（％）＝〔良品数／作製数〕×１００ <Yield>
At the time of thermoforming, blisters and cracks in the heat-pressed molded product after thermoforming were visually checked, and those with no blisters or cracks were judged to be non-defective products, and the yield (%) was calculated according to the following formula.
Yield (%) = [number of non-defective products/number of products] x 100
歩留まり（％）を下記基準に基づき評価した。結果を表３及び表４に示す。
◎：１００％
○：９９．９％以上、１００％未満
△：９９．６％以上、９９．９％未満
×：９９．６％未満 Yield (%) was evaluated based on the following criteria. Tables 3 and 4 show the results.
◎: 100%
○: 99.9% or more and less than 100% △: 99.6% or more and less than 99.9% ×: less than 99.6%
◎：１００％
○：９９．９％以上、１００％未満
△：９９．６％以上、９９．９％未満
×：９９．６％未満 Yield (%) was evaluated based on the following criteria. Tables 3 and 4 show the results.
◎: 100%
○: 99.9% or more and less than 100% △: 99.6% or more and less than 99.9% ×: less than 99.6%
表３及び表４の結果から、実施例１～１０の摩擦材は、充分に錆固着を抑制することができ、歩留まりが良好であることがわかった。
From the results in Tables 3 and 4, it was found that the friction materials of Examples 1 to 10 were able to sufficiently suppress rust adhesion and had good yields.
本発明を詳細にまた特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。本出願は２０２１年１１月１０日出願の日本特許出願（特願２０２１－１８３６９１）に基づくものであり、その内容はここに参照として取り込まれる。
Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. This application is based on a Japanese patent application (Japanese Patent Application No. 2021-183691) filed on November 10, 2021, the contents of which are incorporated herein by reference.
Claims (3)
- 摩擦調整材、結合材及び繊維基材を含む摩擦材であって、
前記摩擦調整材として、溶出硫酸イオン量が５００ｐｐｍ以下のカシューパーティクル及びヘキサメタリン酸塩を含有する、摩擦材。 A friction material comprising a friction modifier, a binder and a fibrous base material,
A friction material containing cashew particles having an eluted sulfate ion amount of 500 ppm or less and hexametaphosphate as the friction modifier. - 前記カシューパーティクルの含有量が１．０～７．０質量％である、請求項１に記載の摩擦材。 The friction material according to claim 1, wherein the content of the cashew particles is 1.0 to 7.0% by mass.
- 前記ヘキサメタリン酸塩がヘキサメタリン酸ナトリウムである、請求項１又は２に記載の摩擦材。 The friction material according to claim 1 or 2, wherein the hexametaphosphate is sodium hexametaphosphate.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2021-183691 | 2021-11-10 | ||
| JP2021183691 | 2021-11-10 |
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| WO2023085286A1 true WO2023085286A1 (en) | 2023-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2022/041612 WO2023085286A1 (en) | 2021-11-10 | 2022-11-08 | Friction material |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016125892A1 (en) * | 2015-02-06 | 2016-08-11 | 日本ブレーキ工業株式会社 | Friction material and friction member |
| CN106763366A (en) * | 2017-01-13 | 2017-05-31 | 安徽丰汇车业配件有限公司 | A kind of brake-pad friction block of stay in grade |
| WO2021079831A1 (en) * | 2019-10-25 | 2021-04-29 | 曙ブレーキ工業株式会社 | Friction material |
| JP2021095487A (en) * | 2019-12-17 | 2021-06-24 | 住友ベークライト株式会社 | Resin material, friction material, and method for producing resin material |
-
2022
- 2022-11-08 WO PCT/JP2022/041612 patent/WO2023085286A1/en unknown
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016125892A1 (en) * | 2015-02-06 | 2016-08-11 | 日本ブレーキ工業株式会社 | Friction material and friction member |
| CN106763366A (en) * | 2017-01-13 | 2017-05-31 | 安徽丰汇车业配件有限公司 | A kind of brake-pad friction block of stay in grade |
| WO2021079831A1 (en) * | 2019-10-25 | 2021-04-29 | 曙ブレーキ工業株式会社 | Friction material |
| JP2021095487A (en) * | 2019-12-17 | 2021-06-24 | 住友ベークライト株式会社 | Resin material, friction material, and method for producing resin material |
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