WO2023085218A1 - Stamping device and stamping system - Google Patents

Stamping device and stamping system Download PDF

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Publication number
WO2023085218A1
WO2023085218A1 PCT/JP2022/041297 JP2022041297W WO2023085218A1 WO 2023085218 A1 WO2023085218 A1 WO 2023085218A1 JP 2022041297 W JP2022041297 W JP 2022041297W WO 2023085218 A1 WO2023085218 A1 WO 2023085218A1
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WO
WIPO (PCT)
Prior art keywords
detection
press working
mold set
mold
foot switch
Prior art date
Application number
PCT/JP2022/041297
Other languages
French (fr)
Japanese (ja)
Inventor
新一 松川
潤一 田嶋
Original Assignee
タジマ機工株式会社
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Filing date
Publication date
Application filed by タジマ機工株式会社 filed Critical タジマ機工株式会社
Publication of WO2023085218A1 publication Critical patent/WO2023085218A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B13/00Methods of pressing not special to the use of presses of any one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02Dies; Inserts therefor; Mounting thereof; Moulds

Definitions

  • the present invention relates to a press working device and a press working system.
  • Patent Document 1 discloses a technique in which a plurality of dies are attached to a single press machine, and the dies for setting the work are changed each time the slide is lowered, and the work is pressed in order. ing.
  • This press machine is particularly suitable for the production of aluminum sashes, for which there are many types of press work. That is, the number of press machines can be reduced unlike the case where only one die is permanently installed in one press machine. In addition, by reducing the number of press machines, the work of exchanging dies can be reduced compared to the case of exchanging dies each time, and the work efficiency is improved.
  • the timing at which the press working operation for the workpiece to be processed is started is determined by human operation such as stepping on a foot switch by the operator (user), or by setting it at a predetermined position in the mold. In some cases, it is an automatic operation due to the detection of a detected work by a sensor.
  • the press machine When the work is placed in a predetermined position in the mold, the press machine automatically operates and presses, and the operator does not have to press the foot switch, which saves labor. reduced.
  • each sensor cannot be installed on the main body side of the press machine. installed on the side. Also, the number of sensors corresponding to the number of molds is required. As a result, the number of sensors and electrical cables to be routed increases, increasing the cost of the mold set.
  • each sensor of the die set is connected to the control panel of the press processing equipment with an electric cable. Therefore, when replacing the mold set in the press working apparatus, it is necessary to connect electrical cables for all the sensors, which causes a problem that the wiring work takes time and effort. Furthermore, when replacing the mold set, if the electric cable is forgotten to be removed when pulling out the mold set to the front side, the electric cable may be disconnected. Furthermore, since there are many electrical cables and they are long, the operator must pay close attention not to cut the exposed electrical cables during press working or the like.
  • each sensor detects that the work or the rod is in electrical contact with the detection plate, so that the work is set at a predetermined position in the mold.
  • metal chips generated by press working adhere to the detection plate inside the die. be detected. As a result, there is a problem that dimensional errors occur in the positions of formed through holes and cutouts.
  • the present invention has been made in view of such circumstances, and is capable of simplifying the configuration necessary for workpiece detection and reducing erroneous detection of installation of a workpiece in a mold. It is an object of the present invention to provide a press working device and a press working system capable of.
  • a press working apparatus is a press working apparatus on which a die set having a plurality of dies is placed, wherein the plurality of dies are arranged in parallel in the width direction in the die set.
  • a workpiece to be processed can be placed in each of the plurality of molds, and the workpiece can be inserted from the front in the depth direction perpendicular to the width direction in each of the plurality of molds
  • the press working device includes: one plate portion that moves in the opposite direction to the plurality of molds when pressed by pins provided on each of the plurality of molds; a detection portion that detects the movement of the plate portion;
  • a foot switch for detecting a user's operation for driving the mold set, a switching unit for switching between detection by the detection unit and detection by the foot switch, and based on the detection result by the detection unit or the foot switch, a control unit for driving the mold set, the plate unit and the detection unit being detachable in the press working device, and the control unit, when switched to detection by the detection unit, controls the detection unit
  • the mold set is driven based on the detection result by the foot switch, and when switching to the detection by the foot switch, the mold set is driven based on the detection result by the foot switch.
  • a mold set having a plurality of molds can be mounted on the press working apparatus.
  • a work to be processed can be installed in each of the above.
  • the work can be inserted from the front in the depth direction perpendicular to the width direction in each of the plurality of molds.
  • the press working device includes one plate portion, a detection portion, and a control portion.
  • each of the plurality of molds is provided with a pin. The plate portion of the press working device moves to the side opposite to the side of the plurality of dies when pressed by the pins of the die set.
  • the pin presses the plate, and as a result, the plate moves to the opposite side of the multiple molds.
  • the motion of the plate is detected by the detector.
  • the control section drives the mold set based on the detection result of the detection section.
  • the user can drive the mold set by inserting the workpiece into the mold without operating a foot switch or the like.
  • one plate portion can be moved by a pin provided in each of a plurality of molds, and the detection portion detects the movement of the plate portion, insertion of the workpiece into the mold can be detected. Since there is no need to provide a sensor for each mold, the number of sensors and electric cables to be wired can be reduced. Also, the risk of cutting exposed electrical cables is reduced.
  • the press working apparatus further includes a foot switch and a switching section, the foot switch detecting a user's operation for driving the mold set, and the switching section Switches between detection by the , and detection by the foot switch.
  • the control unit drives the mold set based on the detection result of the detection unit, and when switching to detection by the foot switch, drives the metal mold based on the detection result of the foot switch. Drive the type set.
  • the plate portion may be installed on the back side of the mold set and erected so that the plate surface is parallel to the width direction.
  • one plate portion is installed on the back side of the mold set, and the plate portion is erected so that the plate surface is parallel to the width direction.
  • a pin presses the plate portion. Also, regardless of the position of the pin, the plate can operate in the same way.
  • the pin is installed in the mold set, is movable along the depth direction, has one end positioned on the workpiece side to be inserted into the plurality of molds, and has the other end positioned on the plate. It may be located on the part side.
  • the pin is installed in the mold set, and the pin is movable along the depth direction.
  • One end side of the pin is located on the side of the workpiece inserted into the plurality of molds, and the other end side of the pin is located on the side of the plate portion.
  • the above invention may further include a foot switch for detecting a user's operation for driving the mold set, and a switching section for switching between detection by the detection section and detection by the foot switch, and the control section drives the mold set based on the detection result of the detection unit when switching to detection by the detection unit, and drives the mold set based on the detection result of the foot switch when switching to detection by the foot switch to drive the mold set.
  • a mold set according to a reference example of the present invention is a mold set that has a plurality of molds and is mounted on a press working device, wherein the plurality of molds are arranged in the width direction of the mold set.
  • the workpieces are provided in parallel and can be installed respectively to be processed, the workpieces can be inserted from the front in the depth direction perpendicular to the width direction in each of the plurality of molds, and the press working
  • the apparatus includes one plate portion, a detection portion that detects the operation of the plate portion, and a control portion that drives the mold set based on the detection result of the detection portion, and the mold set is is provided on each of the plurality of molds, and includes a pin that presses the plate portion of the press working device to move it to the side opposite to the plurality of molds.
  • a press working system is a press working system comprising a die set having a plurality of dies, and a press working apparatus on which the die set is mounted, wherein the plurality of dies are: Work pieces to be processed can be placed in parallel in the width direction in the mold set.
  • the press working device is insertable, and includes a plate portion, a detection portion that detects the operation of the plate portion, a foot switch that detects a user's operation for driving the mold set, and the a switching unit for switching between detection by a detection unit and detection by the foot switch; and a control unit for driving the mold set based on the detection result of the detection unit or the foot switch, wherein the mold set is , a pin provided in each of the plurality of molds for pressing the plate portion of the press working device to move it to the side opposite to the plurality of molds, the plate portion and the detection unit is detachable in the press working apparatus, and when switching to detection by the detection unit, the control unit drives the mold set based on the detection result of the detection unit, and detects by the foot switch When switched to , the mold set is driven based on the detection result by the foot switch.
  • FIG. 1 is a front view showing a press working system according to one embodiment of the present invention
  • FIG. 1 is a block diagram showing a press working device according to one embodiment of the present invention
  • FIG. 1 is a front view showing a mold set according to one embodiment of the present invention
  • FIG. 2 is a plan view showing a mold set and work detection switches according to one embodiment of the present invention
  • 1 is a vertical cross-sectional view showing a workpiece detection switch according to one embodiment of the present invention
  • a press working system 10 according to an embodiment of the present invention will be described below with reference to the drawings.
  • a press working system 10 according to the present embodiment includes a press working device 1 and a die set 2, as shown in FIG.
  • the mold set 2 has a plurality of molds 3 and can be attached to or detached from the press working device 1. are replaced according to the shape of
  • the press working system 10 presses an extruded product (work 50) that serves as the frame material. Then, the workpiece 50 is provided with a through hole or a notch.
  • a mold set 2 having a plurality of molds 3 is mounted on one press working apparatus 1, and an operator selects one from the plurality of molds 3 in the mold set 2 for each press working operation.
  • One die 3 is selected, and the workpiece 50 is placed on the die 3 and pressed.
  • the mold 3 is changed, the workpiece 50 is placed, and another press working is performed.
  • the operator can sequentially press the plurality of dies 3 in the die set 2 without performing replacement work such as removing or attaching the dies to the press working device 1. .
  • the press working device 1 is configured so that the mold sets 2 can be placed in two stages, upper and lower, so that two types of mold sets 2 can be placed at the same time. Since two types of die sets 2 are mounted in one press working apparatus 1, compared to a single stage press working apparatus in which only one type of die set can be mounted, the die set 2 can be reduced, and the installation space of the device can be reduced.
  • the press working device 1 includes a mold set placement section 4, an eccentric cam 5, a motor 6, a control panel 7, a power transmission mechanism 8, a workpiece detection switch 9, a lifter 11, and the like.
  • a frame 18 of the press machine 1 supports the mold set mounting portion 4, the eccentric cam 5, the motor 6, the control panel 7, the power transmission mechanism 8, the work detection switch 9, etc., and the frame 18 is installed on the lifter 11. be done.
  • the mold set mounting part 4 is a plate-like member, and the mold set 2 can be mounted on the upper surface.
  • An opening is formed in the center of the mold set placing portion 4, and a cut piece of the workpiece 50 cut by the mold 3 can drop downward through the opening. The cut pieces are collected on the back side of the press working device 1 along the chute.
  • the eccentric cam 5 is provided at a position where it can come into contact with the upper surface of the upper plate 23 of the mold set 2 placed on the mold set placing portion 4 and rotates around the rotation axis of the shaft 12 .
  • the upper plate 23 of the mold set 2 is pushed downward by the eccentric cam 5 as the position of the outer peripheral surface of the eccentric cam 5 farthest from the center of rotation moves downward.
  • the upper plate 23 of the mold set 2 is pushed down to the bottom dead center. After the upper plate 23 is pushed down to the bottom dead center, the upper plate 23 is pushed upward by the compression coil spring 24 provided in the die set 2 and the receiving plate 19 provided in the press machine 1 .
  • the motor 6 generates power for performing press working.
  • the motor 6 rotates the shaft 12 via the power transmission mechanism 8 .
  • the rotation of the shaft 12 causes the eccentric cam 5 to rotate, and as a result, the upper plate 23 of the mold set 2 moves downward.
  • the punch 21 provided on the upper plate 23 moves downward to cut the workpiece 50 placed on the mold 3 .
  • the control panel 7 is provided with, for example, a control unit 13, a switching unit 14, and the like.
  • the control unit 13 controls driving of the motor 6 to start or stop the operation of the motor 6 .
  • the control unit 13 starts the operation of the motor 6 based on the detection result by the work detection switch 9 or the foot switch 15 . Further, the control unit 13 stops the operation of the motor 6 when the sensor capable of detecting the rotation of the shaft 12 of the press working device 1 detects that the shaft 12 has made one rotation.
  • the control unit 13 is installed, for example, inside the control panel 7 installed on the frame 18, and is electrically connected to the work detection switch 9 and the foot switch 15 by electric cables.
  • the switching unit 14 switches detection by the workpiece detection switch 9 and detection by the foot switch 15, for example.
  • the control unit 13 drives the mold set 2 based on the detection result by the workpiece detection switch 9 .
  • the control unit 13 drives the mold set 2 based on the detection result by the foot switch 15 .
  • the switching unit 14 is installed, for example, on the surface of the control panel 7 .
  • the power transmission mechanism 8 has a belt 16, a pulley 17, etc., and transmits the power generated by the motor 6 to the shaft 12 to rotate the shaft 12.
  • the power transmission mechanism 8 is not limited to the mechanism composed of the belt 16 and the pulley 17, and may be another mechanism as long as the shaft 12 can be rotated.
  • the lower shaft 12 rotates as power is transmitted by a pulley 17 connected to the motor 6 and a belt 16 wrapped around the pulley 17 connected to one end of the lower shaft 12 .
  • the upper shaft 12 is rotated by power transmitted by a pulley 17 connected to the other end of the lower shaft 12 and a belt 16 wrapped around the pulley 17 connected to one end of the upper shaft 12 .
  • the workpiece detection switch 9 detects that the workpiece 50 has been installed at a predetermined position inside the mold 3 .
  • the workpiece detection switch 9 is connected to the control section 13 as shown in FIG.
  • the work detection switch 9 transmits a detection signal to the control section 13 .
  • the control unit 13 starts driving the motor 6 based on the detection signal received from the workpiece detection switch 9 . Details of the workpiece detection switch 9 will be described later.
  • the foot switch 15 detects an operator's (user's) operation for driving the mold set 2 .
  • the foot switch 15 is connected to the controller 13 as shown in FIG.
  • the footswitch 15 transmits a detection signal to the control section 13 .
  • the control unit 13 Based on the detection signal received from the foot switch 15, the control unit 13 causes the motor 6 to start operating.
  • the lifter 11 shown in FIG. 1 moves the frame 18 vertically. By moving the frame 18 in the vertical direction, the height position of the mold set placing portion 4 is changed, and the height position of the mold set 2 is adjusted.
  • the press machine 1 is provided with an operation button for the lifter 11, and the operator can arbitrarily adjust the height position of the lifter 11 by operating the operation button. When inserting the workpiece 50 into the mold 3 and cutting the workpiece 50, the operator can adjust the height of both the upper mold 3 and the lower mold 3 so that the work is easy. can.
  • the mold set 2 includes multiple molds 3, multiple punches 21, a lower plate 22, an upper plate 23, a compression coil spring 24, and the like.
  • the mold 3 is installed and fixed on the upper surface of the lower plate 22 of the mold set 2 .
  • a workpiece 50 to be processed can be placed in the mold 3, and has an inner surface shape that follows the outer shape of the workpiece 50 so that the workpiece 50 does not move in the width direction during press working.
  • the work 50 is a rod-shaped member, for example, an extruded product for forming a frame member of a sash
  • the mold 3 is formed so that the work 50 can be inserted from the front of the mold 3 .
  • stoppers are formed on the back side of the mold 3 against which the work 50 is abutted.
  • the workpiece 50 can be inserted from the front in the depth direction perpendicular to the width direction of the mold set 2 in each of the plurality of molds 3 .
  • the molds 3 are provided in parallel in the width direction in the mold set 2 .
  • the molds 3 provided in the mold set 2 have different machining shapes and machining positions. That is, the sizes and positions of the through-holes and notches formed in the workpiece 50 are different for each mold 3 .
  • the punch 21 is installed and fixed on the lower surface of the upper plate 23 corresponding to the mold 3 .
  • the outer shape of the punch 21 has a shape corresponding to the shape of the through hole or notch to be formed in the work 50 .
  • An opening is formed in the lower plate 22, and a cut piece of the workpiece 50 cut by the mold 3 is dropped downward through the opening of the lower plate 22 and the opening of the mold set mounting portion 4 described above. can be made
  • a compression coil spring 24 is installed between the lower plate 22 and the upper plate 23 .
  • the plurality of dies 3 and the plurality of punches 21 are provided on the central side, and the compression coil springs 24 are provided on both sides of the plurality of dies 3 and the plurality of punches 21 .
  • the mold set 2 is provided with pins 25 corresponding to each of the plurality of molds 3 .
  • the pin 25 is an elongated rod-shaped member inserted into a through hole formed in the pin support portion 26 and supported by the pin support portion 26 .
  • the pin 25 is movable along the depth direction of the mold set 2 , one end side is positioned on the workpiece 50 side to be inserted into the plurality of molds 3 , and the other end side is on the plate portion 31 side of the workpiece detection switch 9 . To position.
  • the workpiece detection switch 9 of the press machine 1 will be described below with reference to FIGS. 3 to 5.
  • FIG. The workpiece detection switch 9 has a plate portion 31 and a limit switch 32 .
  • the workpiece detection switch 9 is provided, for example, on the mold set mounting portion 4 or the frame 18 of the press working apparatus 1 .
  • the work detection switch 9 may be detachable, and when the work detection switch 9 is removed, the mold set 2 can be driven only by the foot switch 15 (see FIG. 2) without using the work detection switch 9.
  • the plate portion 31 is installed on the back side of the mold set 2 and erected so that the plate surface is parallel to the width direction of the mold set 2 .
  • the width of the plate portion 31 is substantially the same as the width of the mold set 2 .
  • the plate portion 31 has a size and a shape that the pins 25 are sure to come into contact with, taking into consideration the installation positions of the pins 25 assumed in advance in all mold sets 2 .
  • a plate portion 31 of the workpiece detection switch 9 is pressed by each of a plurality of pins 25 provided on the mold 3 . When the plate portion 31 is pressed by the pins 25 , it moves to the side opposite to the plurality of molds 3 .
  • the plate portion 31 rotates, for example, around a rotating shaft 33 provided at the bottom of the plate portion 31 .
  • the pin 25 presses the plate portion 31 on the plate surface. Regardless of the position of pin 25, plate 31 is equally operable.
  • the plate portion 31 is pressed by a spring incorporated in the limit switch 32 and returns to its original position.
  • a compression coil spring may be provided between the support portion 35 that supports the limit switch 32 and the plate portion 31 to return the plate portion 31 to its original position.
  • a stopper 34 is provided on the front side of the plate portion 31 so that the plate portion 31 stands at a predetermined position when it returns.
  • the limit switch 32 is provided on the back side of the plate portion 31, is capable of coming into contact with the plate portion 31, and detects the operation of the plate portion 31.
  • the limit switch 32 is an example of a detector.
  • the limit switch 32 is, for example, a contactless type, but it may be a contact type.
  • the limit switch 32 is also called a positioning switch or a position detection switch. Since the limit switch 32 detects the mechanical operation of the plate portion 31, unlike a sensor that detects the workpiece 50 or the pin 25 by electrical contact using a detection plate, the adhesion of chips to the plate portion 31 is prevented. Therefore, the workpiece 50 is not detected before the predetermined installation position of the workpiece 50 . Therefore, it is possible to prevent dimensional errors from occurring in the pressed workpiece 50 .
  • the timing at which the limit switch 32 detects the operation of the plate portion 31 is when the work 50 is set at a predetermined position in the mold 3 and when the work 50 is hit by the stopper of the mold 3. .
  • a through hole or notch can be formed at a predetermined position of the workpiece 50 .
  • the limit switch 32 may detect the operation of the plate portion 31 through the member.
  • the detection unit according to the present invention is not limited to the limit switch 32, and may be, for example, a proximity sensor.
  • a proximity sensor When a proximity sensor is used, a plate member or the like is installed so as to protrude from the back surface of the plate portion 31, and the proximity sensor detects the presence or absence of the plate member, thereby detecting the operation of the plate portion 31.
  • the proximity sensor may be a high frequency oscillation type or a capacitance type. Even when the proximity sensor is used, since the mechanical movement of the plate portion 31 is detected, the work 50 is detected before the predetermined installation position of the work 50 due to the adhesion of chips to the plate portion 31. never Therefore, it is possible to prevent dimensional errors from occurring in the pressed workpiece 50 .
  • the mold set 2 is provided with pins 25 corresponding to each of the plurality of molds 3 .
  • the workpiece 50 contacts one end of the pin 25, and the pin 25 installed in the mold set 2 moves along the depth direction.
  • the other end side of the pin 25 comes into contact with the plate surface of the plate portion 31 and presses the plate portion 31 .
  • the control section 13 drives the mold set 2 based on the detection result from the limit switch 32 .
  • the control unit 13 transmits a drive signal to the motor 6 to drive the motor 6 .
  • the power generated by the motor 6 rotates the shaft 12 and the eccentric cam 5 via the power transmission mechanism 8 to move the upper plate 23 of the mold set 2 downward.
  • the operator when processing the workpiece 50, the operator can drive the mold set 2 by inserting the workpiece 50 into the mold 3 without operating the foot switch 15 or the like. Therefore, since the operator's operation by depressing the foot switch 15 is unnecessary, the work labor is reduced. In addition, when the foot switch 15 is not used, it is not necessary to place the foot switch 15 on the floor of the working place, so that the safety of the working place can be secured and the mold set 2 can be prevented from being driven due to erroneous operation. can be done.
  • one plate portion 31 can be operated by pins 25 provided on each of the plurality of molds 3, and the limit switch 32 detects the operation of the plate portion 31.
  • the limit switch 32 detects the operation of the plate portion 31.
  • a single plate portion 31 of the workpiece detection switch 9 has a size and shape that take into consideration the installation positions of the pins 25 assumed in advance in all mold sets 2 . Therefore, even if the mold set 2 is replaced with a different one and the installation position of the pin 25 is changed, the installation of the workpiece 50 on the mold 3 can be detected by the workpiece detection switch 9 .
  • the plate portion 31 of the workpiece detection switch 9 blocks chips generated on the die 3 side.
  • the limit switch 32 is less likely to be affected by shavings, and malfunction of the limit switch 32 is less likely to occur.
  • the work detection switch 9 since the work detection switch 9 only needs to be provided with one limit switch 32, the number of sensors and electric cables can be reduced. Therefore, the cost of sensors and electrical cables can be reduced. Also, the electric cable is not connected to the die set 2, but is provided to a workpiece detection switch 9 installed in the press working apparatus 1. As shown in FIG. Therefore, unlike the conventional case where a large number of electric cables are provided in the mold set, the operator can replace the mold set 2 without worrying about the electric cables.
  • the workpiece detection switch 9 is not limited to being pre-installed in the press working device 1 according to this embodiment.
  • the workpiece detection switch 9 can be installed in a conventionally used press working apparatus, and by improving the press working apparatus, the press working apparatus 1 according to the present embodiment including the workpiece detection switch 9 can be changed.
  • the press machine 1 includes the foot switch 15 and the switching unit 14, by switching the switching unit 14, the operator's operation for driving the mold set 2 can be detected by the foot switch 15. can also Therefore, when the workpiece detection switch 9 malfunctions, the footswitch 15 can be operated immediately. Therefore, compared with the case where the foot switch 15 is not provided, the time during which the work by the press working apparatus 1 becomes impossible does not occur.

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  • Mechanical Engineering (AREA)
  • Presses And Accessory Devices Thereof (AREA)

Abstract

The present invention provides a stamping device and a stamping system with which it is possible to simplify the configuration required for workpiece detection, and reduce erroneous detection of placement of a workpiece in a die. This stamping device has mounted therein a die set having a plurality of dies. The plurality of dies are provided as aligned in the width direction in the die set. Workpieces to be processed are respectively placed in the plurality of dies. The stamping device comprises: a limit switch (32) that detects the movement of a plate pressed by pins that are provided to the plurality of dies; a foot switch (32) that detects a user operation for driving the die set; a switching unit (14) that switches between detection by the limit switch (32) and detection by the foot switch (15); and a control unit (7) that drives the die set on the basis of the detection result from the limit switch (32) or the foot switch (15).

Description

プレス加工装置及びプレス加工システムPress processing equipment and press processing system
 本発明は、プレス加工装置及びプレス加工システムに関するものである。 The present invention relates to a press working device and a press working system.
 アルミサッシなどの製品を構成するための棒状の枠材(縦枠又は横枠)を製造する際、枠材に貫通穴や切り欠きを設けるため、押出し成形品に対してプレス加工装置によってプレス加工が行われる。これにより、枠材の端部や中間部において、貫通穴や切り欠きが設けられる。貫通孔や切り欠きによって、枠材同士を組み合わせたり、アルミサッシなどの製品を建築物などに取り付けたりすることができる。 When manufacturing a rod-shaped frame material (vertical frame or horizontal frame) for composing products such as aluminum sashes, in order to provide through holes and notches in the frame material, the extruded product is pressed using a press machine. is done. As a result, through holes and cutouts are provided at the ends and intermediate portions of the frame member. Through-holes and cutouts can be used to combine frames and to attach products such as aluminum sashes to buildings.
 下記の特許文献1には、1台のプレス加工機に複数の金型を装着しておき、スライド下降ごとにワークをセットする金型を変えて、順番にワークをプレス加工する技術が開示されている。このプレス加工機は、特にプレス加工の種類が多いアルミサッシの製造に適している。すなわち、1台のプレス加工機に一つの金型のみを常設した場合と異なり、プレス加工機の台数を低減できる。また、プレス加工機の台数を減らして、金型を都度交換する場合と比べて、金型を交換する作業を低減でき、作業効率が向上する。 Patent Document 1 below discloses a technique in which a plurality of dies are attached to a single press machine, and the dies for setting the work are changed each time the slide is lowered, and the work is pressed in order. ing. This press machine is particularly suitable for the production of aluminum sashes, for which there are many types of press work. That is, the number of press machines can be reduced unlike the case where only one die is permanently installed in one press machine. In addition, by reducing the number of press machines, the work of exchanging dies can be reduced compared to the case of exchanging dies each time, and the work efficiency is improved.
特許第3939074号公報Japanese Patent No. 3939074
 プレス加工装置において、被加工対象であるワークに対するプレス加工の動作が開始されるタイミングは、作業者(ユーザー)によるフットスイッチの踏み込み等の人の操作による場合や、金型内の所定位置に設置されたワークがセンサーによって検出されたことによる自動的な動作の場合がある。 In the press machine, the timing at which the press working operation for the workpiece to be processed is started is determined by human operation such as stepping on a foot switch by the operator (user), or by setting it at a predetermined position in the mold. In some cases, it is an automatic operation due to the detection of a detected work by a sensor.
 金型内の所定位置にワークが設置されたことによって、プレス加工装置が自動的に動作してプレス加工が行われる場合、フットスイッチの踏み込みによる作業者の操作が不要になるため、作業労力が低減される。 When the work is placed in a predetermined position in the mold, the press machine automatically operates and presses, and the operator does not have to press the foot switch, which saves labor. reduced.
 他方、従来、1台のプレス加工装置に複数の金型が載置される場合、所定位置に設置されたワークを検出するため、金型の数に対応した数のセンサーが金型セットに設置されていた。そして、センサーの設置位置は、金型に設置されるワークの位置に応じて異なることから、すべてのセンサーは金型との組み合わせで設置位置が固定されている。 On the other hand, conventionally, when a plurality of dies are mounted on a single press working device, a number of sensors corresponding to the number of dies are installed in the die set in order to detect the workpiece set at a predetermined position. It had been. Since the installation position of the sensor differs according to the position of the workpiece installed in the mold, the installation position of all the sensors is fixed in combination with the mold.
 プレス加工装置は、金型セットが交換可能であり、ワークの位置が金型セットの交換によって変化することから、各センサーは、プレス加工装置の本体側に設置することができず、金型セット側に設置されている。また、金型の数に応じたセンサーの数が必要とされる。その結果、センサーや配線される電気ケーブルの数が多くなり、金型セットの費用が上昇する。 Since the die set of the stamping machine is replaceable and the position of the workpiece changes due to the replacement of the die set, each sensor cannot be installed on the main body side of the press machine. installed on the side. Also, the number of sensors corresponding to the number of molds is required. As a result, the number of sensors and electrical cables to be routed increases, increasing the cost of the mold set.
 また、金型セットの各センサーは、プレス加工装置の制御盤と電気ケーブルで接続される。そのため、プレス加工装置において金型セットを交換する際に、全てのセンサーについて電気ケーブルの接続作業が必要となるため、配線作業の手間や時間がかかるという問題がある。さらに、金型セットの交換時において、金型セットを正面側に引き抜く際、電気ケーブルの取り外しを忘れてしまうと、電気ケーブルが断線するおそれがある。またさらに、電気ケーブルの数が多く長さも長いことから、作業者は、プレス加工時などにおいて、露出した電気ケーブルを切断しないように細心の注意を払う必要がある。 In addition, each sensor of the die set is connected to the control panel of the press processing equipment with an electric cable. Therefore, when replacing the mold set in the press working apparatus, it is necessary to connect electrical cables for all the sensors, which causes a problem that the wiring work takes time and effort. Furthermore, when replacing the mold set, if the electric cable is forgotten to be removed when pulling out the mold set to the front side, the electric cable may be disconnected. Furthermore, since there are many electrical cables and they are long, the operator must pay close attention not to cut the exposed electrical cables during press working or the like.
 さらに、従来のプレス加工装置では、各センサーにおいて、ワーク又はロッドが検出板に電気的に接触したことで、ワークが金型内の所定位置に設置されたことが検出されている。しかし、プレス加工によって生じた金属製の切粉が金型内の検出板に付着するため、切粉が付着した状態でワークが挿入されると、ワークの所定の設置位置よりも手前でワークが検出されてしまう。その結果、形成される貫通孔や切り欠きの位置について寸法誤差が生じるという問題がある。 Furthermore, in the conventional press working device, each sensor detects that the work or the rod is in electrical contact with the detection plate, so that the work is set at a predetermined position in the mold. However, metal chips generated by press working adhere to the detection plate inside the die. be detected. As a result, there is a problem that dimensional errors occur in the positions of formed through holes and cutouts.
 上記の特許文献1で開示されているように、ワークではなく、ロッドによって電気的な接触を検出する場合でも、プレス加工装置内では、切粉が舞ったり、金型の動作のための潤滑油が噴霧されたりするため、検出板に切粉が付着する可能性が依然として残っている。そのため、作業者は、都度エアブローなどで検出板に付着した切粉を除去する必要があり、プレス加工において切粉の除去作業に時間や手間がかかるという問題がある。 As disclosed in the above-mentioned Patent Document 1, even if the electrical contact is detected by the rod instead of the workpiece, chips may fly in the press machine, and lubricating oil for the operation of the die is sprayed, there is still a possibility that chips will adhere to the detection plate. Therefore, the operator needs to remove the chips attached to the detection plate by air blow or the like each time, and there is a problem that it takes time and effort to remove the chips in the press working.
 本発明は、このような事情に鑑みてなされたものであって、ワークの検出に必要な構成を簡素化することができ、かつ、金型内へのワークの設置の誤検出を低減することが可能なプレス加工装置及びプレス加工システムを提供することを目的とする。 The present invention has been made in view of such circumstances, and is capable of simplifying the configuration necessary for workpiece detection and reducing erroneous detection of installation of a workpiece in a mold. It is an object of the present invention to provide a press working device and a press working system capable of.
 上記課題を解決するために、本発明のプレス加工装置及びプレス加工システムは以下の手段を採用する。
 すなわち、本発明に係るプレス加工装置は、複数の金型を有する金型セットが載置されるプレス加工装置であって、前記複数の金型は、前記金型セットにおいて幅方向に並列に設けられ、それぞれ被加工対象となるワークが設置可能で、前記ワークは、前記複数の金型のそれぞれにおいて前記幅方向に対して垂直な奥行き方向に正面から挿入可能であり、前記プレス加工装置は、前記複数の金型のそれぞれに設けられたピンによって押圧されたとき前記複数の金型側とは反対側に動作する1枚の板部と、前記板部の動作を検出する検出部と、前記金型セットを駆動させるためのユーザーの操作を検出するフットスイッチと、前記検出部による検出と、前記フットスイッチによる検出を切り換える切換部と、前記検出部又は前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる制御部とを備え、前記板部及び前記検出部は前記プレス加工装置において着脱可能であり、前記制御部は、前記検出部による検出に切り換えられたとき、前記検出部による検出結果に基づいて、前記金型セットを駆動させ、前記フットスイッチによる検出に切り換えられたとき、前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる。
In order to solve the above problems, the press working apparatus and press working system of the present invention employ the following means.
That is, a press working apparatus according to the present invention is a press working apparatus on which a die set having a plurality of dies is placed, wherein the plurality of dies are arranged in parallel in the width direction in the die set. a workpiece to be processed can be placed in each of the plurality of molds, and the workpiece can be inserted from the front in the depth direction perpendicular to the width direction in each of the plurality of molds, and the press working device includes: one plate portion that moves in the opposite direction to the plurality of molds when pressed by pins provided on each of the plurality of molds; a detection portion that detects the movement of the plate portion; A foot switch for detecting a user's operation for driving the mold set, a switching unit for switching between detection by the detection unit and detection by the foot switch, and based on the detection result by the detection unit or the foot switch, a control unit for driving the mold set, the plate unit and the detection unit being detachable in the press working device, and the control unit, when switched to detection by the detection unit, controls the detection unit The mold set is driven based on the detection result by the foot switch, and when switching to the detection by the foot switch, the mold set is driven based on the detection result by the foot switch.
 この構成によれば、プレス加工装置には、複数の金型を有する金型セットが載置可能であり、金型セットにおいて、複数の金型が幅方向に並列に設けられ、複数の金型のそれぞれで被加工対象となるワークが設置可能である。ワークは、複数の金型のそれぞれにおいて幅方向に対して垂直な奥行き方向に正面から挿入可能である。プレス加工装置は、1枚の板部と、検出部と、制御部と、を備える。また、金型セットには、複数の金型のそれぞれにピンが設けられる。プレス加工装置の板部は、金型セットのピンによって押圧されたとき複数の金型側とは反対側に動作する。 According to this configuration, a mold set having a plurality of molds can be mounted on the press working apparatus. A work to be processed can be installed in each of the above. The work can be inserted from the front in the depth direction perpendicular to the width direction in each of the plurality of molds. The press working device includes one plate portion, a detection portion, and a control portion. Also, in the mold set, each of the plurality of molds is provided with a pin. The plate portion of the press working device moves to the side opposite to the side of the plurality of dies when pressed by the pins of the die set.
 例えば、ワークが金型に挿入されて、ワークが金型セットのピンを移動したとき、ピンが板部を押圧し、その結果、板部が複数の金型側とは反対側に動作する。検出部によって板部の動作が検出される。制御部は、検出部による検出結果に基づいて、金型セットを駆動させる。これにより、ワークを加工する際、ユーザーがフットスイッチなどによる操作を行わずに、ワークを金型に挿入する動作によって、金型セットを駆動させることができる。また、1枚の板部は、複数の金型のそれぞれに設けられたピンによって動作可能であり、検出部が板部の動作を検出することから、金型へのワークの挿入を検出するために金型ごとにセンサーを設ける必要がなく、センサーや配線される電気ケーブルの数を低減させることができる。また、露出した電気ケーブルを切断するおそれも削減される。 For example, when a workpiece is inserted into a mold and the workpiece moves a pin of the mold set, the pin presses the plate, and as a result, the plate moves to the opposite side of the multiple molds. The motion of the plate is detected by the detector. The control section drives the mold set based on the detection result of the detection section. As a result, when processing a workpiece, the user can drive the mold set by inserting the workpiece into the mold without operating a foot switch or the like. In addition, since one plate portion can be moved by a pin provided in each of a plurality of molds, and the detection portion detects the movement of the plate portion, insertion of the workpiece into the mold can be detected. Since there is no need to provide a sensor for each mold, the number of sensors and electric cables to be wired can be reduced. Also, the risk of cutting exposed electrical cables is reduced.
 さらに、この構成によれば、プレス加工装置は、フットスイッチと、切換部と、を更に備え、フットスイッチは、金型セットを駆動させるためのユーザーの操作を検出し、切換部は、検出部による検出と、フットスイッチによる検出を切り換える。制御部は、検出部による検出に切り換えられたとき、検出部による検出結果に基づいて、金型セットを駆動させ、フットスイッチによる検出に切り換えられたとき、フットスイッチによる検出結果に基づいて、金型セットを駆動させる。これにより、ワークを加工する際、ワークを金型に挿入する動作で金型セットを駆動させることができるだけでなく、ユーザーがフットスイッチによる操作を行って金型セットを駆動させることもできる。 Furthermore, according to this configuration, the press working apparatus further includes a foot switch and a switching section, the foot switch detecting a user's operation for driving the mold set, and the switching section Switches between detection by the , and detection by the foot switch. When switching to detection by the detection unit, the control unit drives the mold set based on the detection result of the detection unit, and when switching to detection by the foot switch, drives the metal mold based on the detection result of the foot switch. Drive the type set. As a result, when machining a workpiece, not only can the mold set be driven by inserting the workpiece into the mold, but the user can also operate the foot switch to drive the mold set.
 上記発明において、前記板部は、前記金型セットの背面側に設置され、板面が前記幅方向に対して平行となるように立設されてもよい。 In the above invention, the plate portion may be installed on the back side of the mold set and erected so that the plate surface is parallel to the width direction.
 この構成によれば、金型セットの背面側に1枚の板部が設置され、板部は、板面が幅方向に対して平行となるように立設されていることから、板面においてピンが板部を押圧する。また、ピンの位置に関わらず、板部は、同じように動作可能である。 According to this configuration, one plate portion is installed on the back side of the mold set, and the plate portion is erected so that the plate surface is parallel to the width direction. A pin presses the plate portion. Also, regardless of the position of the pin, the plate can operate in the same way.
 上記発明において、前記ピンは、前記金型セットに設置され、前記奥行き方向に沿って移動可能であり、一端側が前記複数の金型に挿入される前記ワーク側に位置し、他端側が前記板部側に位置してもよい。 In the above invention, the pin is installed in the mold set, is movable along the depth direction, has one end positioned on the workpiece side to be inserted into the plurality of molds, and has the other end positioned on the plate. It may be located on the part side.
 この構成によれば、金型セットにピンが設置され、ピンは、奥行き方向に沿って移動可能である。ピンの一端側は、複数の金型に挿入されるワーク側に位置し、ピンの他端側は、板部側に位置する。これにより、ワークが金型に挿入されると、ワークがピンの一端側に当接し、金型セットに設置されたピンが奥行方向に沿って移動する。次に、ピンの他端側が板部の板面に当接して板部を押圧し、その結果、板部が複数の金型側とは反対側に動作する。 According to this configuration, the pin is installed in the mold set, and the pin is movable along the depth direction. One end side of the pin is located on the side of the workpiece inserted into the plurality of molds, and the other end side of the pin is located on the side of the plate portion. Thus, when the workpiece is inserted into the mold, the workpiece abuts on one end side of the pin, and the pin installed in the mold set moves along the depth direction. Next, the other end side of the pin comes into contact with the plate surface of the plate portion and presses the plate portion, and as a result, the plate portion moves to the opposite side of the plurality of molds.
 上記発明において、前記金型セットを駆動させるためのユーザーの操作を検出するフットスイッチと、前記検出部による検出と、前記フットスイッチによる検出を切り換える切換部とを更に備えてもよく、前記制御部は、前記検出部による検出に切り換えられたとき、前記検出部による検出結果に基づいて、前記金型セットを駆動させ、前記フットスイッチによる検出に切り換えられたとき、前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる。 The above invention may further include a foot switch for detecting a user's operation for driving the mold set, and a switching section for switching between detection by the detection section and detection by the foot switch, and the control section drives the mold set based on the detection result of the detection unit when switching to detection by the detection unit, and drives the mold set based on the detection result of the foot switch when switching to detection by the foot switch to drive the mold set.
 本発明の参考例に係る金型セットは、複数の金型を有し、プレス加工装置に載置される金型セットであって、前記複数の金型は、前記金型セットにおいて幅方向に並列に設けられ、それぞれ被加工対象となるワークが設置可能で、前記ワークは、前記複数の金型のそれぞれにおいて前記幅方向に対して垂直な奥行き方向に正面から挿入可能であり、前記プレス加工装置は、1枚の板部と、前記板部の動作を検出する検出部と、前記検出部による検出結果に基づいて、前記金型セットを駆動させる制御部とを有し、前記金型セットは、前記複数の金型のそれぞれに設けられ、前記プレス加工装置が有する前記板部を押圧して前記複数の金型側とは反対側に移動させるピンを備える。 A mold set according to a reference example of the present invention is a mold set that has a plurality of molds and is mounted on a press working device, wherein the plurality of molds are arranged in the width direction of the mold set. The workpieces are provided in parallel and can be installed respectively to be processed, the workpieces can be inserted from the front in the depth direction perpendicular to the width direction in each of the plurality of molds, and the press working The apparatus includes one plate portion, a detection portion that detects the operation of the plate portion, and a control portion that drives the mold set based on the detection result of the detection portion, and the mold set is is provided on each of the plurality of molds, and includes a pin that presses the plate portion of the press working device to move it to the side opposite to the plurality of molds.
 本発明に係るプレス加工システムは、複数の金型を有する金型セットと、前記金型セットが載置されるプレス加工装置と、を備えるプレス加工システムであって、前記複数の金型は、前記金型セットにおいて幅方向に並列に設けられ、それぞれ被加工対象となるワークが設置可能で、前記ワークは、前記複数の金型のそれぞれにおいて前記幅方向に対して垂直な奥行き方向に正面から挿入可能であり、前記プレス加工装置は、1枚の板部と、前記板部の動作を検出する検出部と、前記金型セットを駆動させるためのユーザーの操作を検出するフットスイッチと、前記検出部による検出と、前記フットスイッチによる検出を切り換える切換部と、前記検出部又は前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる制御部とを有し、前記金型セットは、前記複数の金型のそれぞれに設けられ、前記プレス加工装置が有する前記板部を押圧して前記複数の金型側とは反対側に移動させるピンを有し、前記板部及び前記検出部は前記プレス加工装置において着脱可能であり、前記制御部は、前記検出部による検出に切り換えられたとき、前記検出部による検出結果に基づいて、前記金型セットを駆動させ、前記フットスイッチによる検出に切り換えられたとき、前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる。 A press working system according to the present invention is a press working system comprising a die set having a plurality of dies, and a press working apparatus on which the die set is mounted, wherein the plurality of dies are: Work pieces to be processed can be placed in parallel in the width direction in the mold set. The press working device is insertable, and includes a plate portion, a detection portion that detects the operation of the plate portion, a foot switch that detects a user's operation for driving the mold set, and the a switching unit for switching between detection by a detection unit and detection by the foot switch; and a control unit for driving the mold set based on the detection result of the detection unit or the foot switch, wherein the mold set is , a pin provided in each of the plurality of molds for pressing the plate portion of the press working device to move it to the side opposite to the plurality of molds, the plate portion and the detection unit is detachable in the press working apparatus, and when switching to detection by the detection unit, the control unit drives the mold set based on the detection result of the detection unit, and detects by the foot switch When switched to , the mold set is driven based on the detection result by the foot switch.
 本発明によれば、ワークの検出に必要な構成を簡素化することができ、かつ、金型内へのワークの設置の誤検出を低減することができる。 According to the present invention, it is possible to simplify the configuration necessary for workpiece detection, and reduce erroneous detection of installation of a workpiece in a mold.
本発明の一実施形態に係るプレス加工システムを示す正面図である。1 is a front view showing a press working system according to one embodiment of the present invention; FIG. 本発明の一実施形態に係るプレス加工装置を示すブロック図である。1 is a block diagram showing a press working device according to one embodiment of the present invention; FIG. 本発明の一実施形態に係る金型セットを示す正面図である。1 is a front view showing a mold set according to one embodiment of the present invention; FIG. 本発明の一実施形態に係る金型セット及びワーク検出スイッチを示す平面図である。FIG. 2 is a plan view showing a mold set and work detection switches according to one embodiment of the present invention; 本発明の一実施形態に係るワーク検出スイッチを示す縦断面図である。1 is a vertical cross-sectional view showing a workpiece detection switch according to one embodiment of the present invention; FIG.
 以下に、本発明の一実施形態に係るプレス加工システム10について、図面を参照して説明する。
 本実施形態に係るプレス加工システム10は、図1に示すように、プレス加工装置1と、金型セット2を備える。金型セット2は、複数の金型3を有し、プレス加工装置1に対して取り付けたり、取り外したりすることができ、形成しようとする貫通孔や切り欠きのサイズや位置、及び、ワーク50の形状に応じて交換される。
A press working system 10 according to an embodiment of the present invention will be described below with reference to the drawings.
A press working system 10 according to the present embodiment includes a press working device 1 and a die set 2, as shown in FIG. The mold set 2 has a plurality of molds 3 and can be attached to or detached from the press working device 1. are replaced according to the shape of
 プレス加工システム10は、例えば、アルミサッシなどの製品を構成する棒状の枠材(縦枠又は横枠)を製造する際、枠材となる押出し成形品(ワーク50)に対してプレス加工を行って、ワーク50に貫通穴や切り欠きを設ける。1台のプレス加工装置1に対して、複数の金型3を有する金型セット2を載せておき、作業者は、プレス加工の動作ごとに金型セット2内の複数の金型3から一つの金型3を選んでワーク50を金型3に設置しプレス加工する。そして、1か所のプレス加工が終わった後、金型3を変えてワーク50を設置し、別のプレス加工を行う。作業者は、プレス加工装置1に対して金型を取り外したり取り付けたりする交換作業を行うことなく、金型セット2内の複数の金型3に対して、プレス加工を順番に行うことができる。 For example, when manufacturing a rod-shaped frame material (vertical frame or horizontal frame) that constitutes a product such as an aluminum sash, the press working system 10 presses an extruded product (work 50) that serves as the frame material. Then, the workpiece 50 is provided with a through hole or a notch. A mold set 2 having a plurality of molds 3 is mounted on one press working apparatus 1, and an operator selects one from the plurality of molds 3 in the mold set 2 for each press working operation. One die 3 is selected, and the workpiece 50 is placed on the die 3 and pressed. After the press working at one place is completed, the mold 3 is changed, the workpiece 50 is placed, and another press working is performed. The operator can sequentially press the plurality of dies 3 in the die set 2 without performing replacement work such as removing or attaching the dies to the press working device 1. .
 プレス加工装置1は、例えば、上下2段に金型セット2を載置可能に構成されており、2種類の金型セット2を同時に載せることができる。1台のプレス加工装置1において、2種類の金型セット2が載置されることから、1種類の金型セットのみが載置可能な1段のみのプレス加工装置と比べて、金型セット2を交換する手間や時間を低減でき、装置の設置スペースを減らすこともできる。 For example, the press working device 1 is configured so that the mold sets 2 can be placed in two stages, upper and lower, so that two types of mold sets 2 can be placed at the same time. Since two types of die sets 2 are mounted in one press working apparatus 1, compared to a single stage press working apparatus in which only one type of die set can be mounted, the die set 2 can be reduced, and the installation space of the device can be reduced.
 プレス加工装置1は、金型セット載置部4と、偏心カム5と、モータ6と、制御盤7と、動力伝達機構8と、ワーク検出スイッチ9と、リフター11などを備える。プレス加工装置1のフレーム18は、金型セット載置部4、偏心カム5、モータ6、制御盤7、動力伝達機構8及びワーク検出スイッチ9などを支持し、フレーム18がリフター11上に設置される。 The press working device 1 includes a mold set placement section 4, an eccentric cam 5, a motor 6, a control panel 7, a power transmission mechanism 8, a workpiece detection switch 9, a lifter 11, and the like. A frame 18 of the press machine 1 supports the mold set mounting portion 4, the eccentric cam 5, the motor 6, the control panel 7, the power transmission mechanism 8, the work detection switch 9, etc., and the frame 18 is installed on the lifter 11. be done.
 金型セット載置部4は、板状部材であり、上面に金型セット2が載置可能である。金型セット載置部4の中央には、開口が形成されており、金型3によって切断されたワーク50の切断片を開口を介して下方に落下させることができる。切断片は、シュートを伝って、プレス加工装置1の背面側に集められる。 The mold set mounting part 4 is a plate-like member, and the mold set 2 can be mounted on the upper surface. An opening is formed in the center of the mold set placing portion 4, and a cut piece of the workpiece 50 cut by the mold 3 can drop downward through the opening. The cut pieces are collected on the back side of the press working device 1 along the chute.
 偏心カム5は、金型セット載置部4に載置された金型セット2の上部プレート23の上面と接触可能な位置に設けられており、シャフト12の回転軸周りに回転する。偏心カム5の外周面のうち回転中心から最も遠い位置が上方から下方へ向かうにつれて、金型セット2の上部プレート23が偏心カム5によって下方へ押し下げられる。 The eccentric cam 5 is provided at a position where it can come into contact with the upper surface of the upper plate 23 of the mold set 2 placed on the mold set placing portion 4 and rotates around the rotation axis of the shaft 12 . The upper plate 23 of the mold set 2 is pushed downward by the eccentric cam 5 as the position of the outer peripheral surface of the eccentric cam 5 farthest from the center of rotation moves downward.
 偏心カム5の外周面のうち回転中心から最も遠い位置が鉛直方向下向きになったとき、金型セット2の上部プレート23が下死点まで押し下げられる。上部プレート23が下死点まで押し下げられた後は、金型セット2に設けられた圧縮コイルばね24とプレス加工装置1に設けられた受けプレート19によって上部プレート23が上方へ押し上げられる。 When the position of the outer peripheral surface of the eccentric cam 5 farthest from the center of rotation faces downward in the vertical direction, the upper plate 23 of the mold set 2 is pushed down to the bottom dead center. After the upper plate 23 is pushed down to the bottom dead center, the upper plate 23 is pushed upward by the compression coil spring 24 provided in the die set 2 and the receiving plate 19 provided in the press machine 1 .
 モータ6は、プレス加工を行うための動力を発生させる。モータ6は、動力伝達機構8を介して、シャフト12を回転駆動させる。シャフト12が回転することによって偏心カム5が回転し、その結果、金型セット2の上部プレート23が下方へ移動する。そして、上部プレート23に設けられたパンチ21が下方へ移動して、金型3に設置されたワーク50を切断する。 The motor 6 generates power for performing press working. The motor 6 rotates the shaft 12 via the power transmission mechanism 8 . The rotation of the shaft 12 causes the eccentric cam 5 to rotate, and as a result, the upper plate 23 of the mold set 2 moves downward. Then, the punch 21 provided on the upper plate 23 moves downward to cut the workpiece 50 placed on the mold 3 .
 図2に示すように、制御盤7には、例えば、制御部13と、切換部14などが設置される。制御部13は、モータ6の駆動を制御し、モータ6の運転を開始させたり停止させたりする。制御部13は、ワーク検出スイッチ9又はフットスイッチ15による検出結果に基づいて、モータ6の運転を開始させる。また、制御部13は、プレス加工装置1のシャフト12の回転を検出可能なセンサーによって、シャフト12が1回転されたことが検出されたとき、モータ6の運転を停止させる。制御部13は、例えば、フレーム18に設置された制御盤7の内部に設置され、電気ケーブルによって、ワーク検出スイッチ9及びフットスイッチ15と電気的に接続される。 As shown in FIG. 2, the control panel 7 is provided with, for example, a control unit 13, a switching unit 14, and the like. The control unit 13 controls driving of the motor 6 to start or stop the operation of the motor 6 . The control unit 13 starts the operation of the motor 6 based on the detection result by the work detection switch 9 or the foot switch 15 . Further, the control unit 13 stops the operation of the motor 6 when the sensor capable of detecting the rotation of the shaft 12 of the press working device 1 detects that the shaft 12 has made one rotation. The control unit 13 is installed, for example, inside the control panel 7 installed on the frame 18, and is electrically connected to the work detection switch 9 and the foot switch 15 by electric cables.
 切換部14は、例えば、ワーク検出スイッチ9による検出と、フットスイッチ15による検出を切り換える。切換部14においてワーク検出スイッチ9による検出に切り換えられたとき、制御部13は、ワーク検出スイッチ9による検出結果に基づいて、金型セット2を駆動させる。切換部14においてフットスイッチ15による検出に切り換えられたとき、制御部13は、フットスイッチ15による検出結果に基づいて、金型セット2を駆動させる。切換部14は、例えば、制御盤7の表面に設置される。 The switching unit 14 switches detection by the workpiece detection switch 9 and detection by the foot switch 15, for example. When the switching unit 14 switches to the detection by the workpiece detection switch 9 , the control unit 13 drives the mold set 2 based on the detection result by the workpiece detection switch 9 . When the switching unit 14 switches to the detection by the foot switch 15 , the control unit 13 drives the mold set 2 based on the detection result by the foot switch 15 . The switching unit 14 is installed, for example, on the surface of the control panel 7 .
 動力伝達機構8は、図1に示すように、ベルト16とプーリー17などを有し、モータ6で発生した動力をシャフト12に伝達し、シャフト12を回転させる。なお、シャフト12を回転させることができれば、動力伝達機構8はベルト16とプーリー17から構成される機構に限定されず、他の機構でもよい。下段のシャフト12は、モータ6と接続されたプーリー17と下段のシャフト12の一端に接続されたプーリー17に掛けられたベルト16によって動力が伝達されて回転する。上段のシャフト12は、下段のシャフト12の他端に接続されたプーリー17と上段のシャフト12の一端に接続されたプーリー17に掛けられたベルト16によって動力が伝達されて回転する。 As shown in FIG. 1, the power transmission mechanism 8 has a belt 16, a pulley 17, etc., and transmits the power generated by the motor 6 to the shaft 12 to rotate the shaft 12. The power transmission mechanism 8 is not limited to the mechanism composed of the belt 16 and the pulley 17, and may be another mechanism as long as the shaft 12 can be rotated. The lower shaft 12 rotates as power is transmitted by a pulley 17 connected to the motor 6 and a belt 16 wrapped around the pulley 17 connected to one end of the lower shaft 12 . The upper shaft 12 is rotated by power transmitted by a pulley 17 connected to the other end of the lower shaft 12 and a belt 16 wrapped around the pulley 17 connected to one end of the upper shaft 12 .
 ワーク検出スイッチ9は、ワーク50が金型3内の所定位置に設置されたことを検出する。ワーク検出スイッチ9は、図2に示すように、制御部13に接続される。ワーク50が所定位置に設置されたことが検出されたとき、ワーク検出スイッチ9は、検出信号を制御部13へ送信する。制御部13は、ワーク検出スイッチ9から受信した検出信号に基づいて、モータ6の運転を開始させる。ワーク検出スイッチ9の詳細は後述する。 The workpiece detection switch 9 detects that the workpiece 50 has been installed at a predetermined position inside the mold 3 . The workpiece detection switch 9 is connected to the control section 13 as shown in FIG. When it is detected that the work 50 is placed at the predetermined position, the work detection switch 9 transmits a detection signal to the control section 13 . The control unit 13 starts driving the motor 6 based on the detection signal received from the workpiece detection switch 9 . Details of the workpiece detection switch 9 will be described later.
 フットスイッチ15は、金型セット2を駆動させるための作業者(ユーザー)の操作を検出する。フットスイッチ15は、図2に示すように、制御部13に接続される。フットスイッチ15が操作されたことが検出されたとき、フットスイッチ15は、検出信号を制御部13へ送信する。制御部13は、フットスイッチ15から受信した検出信号に基づいて、モータ6の運転を開始させる。 The foot switch 15 detects an operator's (user's) operation for driving the mold set 2 . The foot switch 15 is connected to the controller 13 as shown in FIG. When it is detected that the footswitch 15 has been operated, the footswitch 15 transmits a detection signal to the control section 13 . Based on the detection signal received from the foot switch 15, the control unit 13 causes the motor 6 to start operating.
 図1に示すリフター11は、フレーム18を上下方向に移動させる。フレーム18が上下方向に移動することによって、金型セット載置部4の高さ位置が変更されて、金型セット2の高さ位置が調整される。プレス加工装置1にはリフター11のための操作ボタンが設けられ、作業者は、操作ボタンを操作することにより、リフター11の高さ位置を任意に調整できる。作業者は、ワーク50を金型3に挿入してワーク50を切断する際に、上段の金型3と下段の金型3のいずれの場合も作業しやすいように高さを調整することができる。 The lifter 11 shown in FIG. 1 moves the frame 18 vertically. By moving the frame 18 in the vertical direction, the height position of the mold set placing portion 4 is changed, and the height position of the mold set 2 is adjusted. The press machine 1 is provided with an operation button for the lifter 11, and the operator can arbitrarily adjust the height position of the lifter 11 by operating the operation button. When inserting the workpiece 50 into the mold 3 and cutting the workpiece 50, the operator can adjust the height of both the upper mold 3 and the lower mold 3 so that the work is easy. can.
 金型セット2は、図3及び図4に示すように、複数の金型3と、複数のパンチ21と、下部プレート22と、上部プレート23と、圧縮コイルばね24などを備える。 As shown in FIGS. 3 and 4, the mold set 2 includes multiple molds 3, multiple punches 21, a lower plate 22, an upper plate 23, a compression coil spring 24, and the like.
 金型3は、金型セット2の下部プレート22の上面に設置され固定されている。金型3には、被加工対象となるワーク50が設置可能であり、プレス加工時にワーク50が幅方向に移動しないように、ワーク50の外形に沿った内面形状を有する。ワーク50が棒状部材、例えばサッシの枠部材を形成するための押出し成形品などの場合、金型3は、金型3の正面からワーク50を挿入可能に形成されている。ワーク50に形成される貫通孔や切り欠きの位置決めのため、金型3の背面側には、ワーク50を突き当てるためのストッパーが形成されている。ワーク50は、複数の金型3のそれぞれにおいて金型セット2の幅方向に対して垂直な奥行き方向に正面から挿入可能である。 The mold 3 is installed and fixed on the upper surface of the lower plate 22 of the mold set 2 . A workpiece 50 to be processed can be placed in the mold 3, and has an inner surface shape that follows the outer shape of the workpiece 50 so that the workpiece 50 does not move in the width direction during press working. When the work 50 is a rod-shaped member, for example, an extruded product for forming a frame member of a sash, the mold 3 is formed so that the work 50 can be inserted from the front of the mold 3 . In order to position the through-holes and cutouts formed in the work 50 , stoppers are formed on the back side of the mold 3 against which the work 50 is abutted. The workpiece 50 can be inserted from the front in the depth direction perpendicular to the width direction of the mold set 2 in each of the plurality of molds 3 .
 金型3は、金型セット2において幅方向に並列に設けられる。金型セット2に設けられる金型3は、それぞれ加工形状や加工位置が異なる。すなわち、金型3ごとにワーク50に形成される貫通孔や切り欠きのサイズや位置などが異なる。 The molds 3 are provided in parallel in the width direction in the mold set 2 . The molds 3 provided in the mold set 2 have different machining shapes and machining positions. That is, the sizes and positions of the through-holes and notches formed in the workpiece 50 are different for each mold 3 .
 パンチ21は、金型3に対応して上部プレート23の下面に設置され固定されている。パンチ21の外形は、ワーク50に形成しようとする貫通孔又は切り欠きの形状に応じた形状を有する。下部プレート22には、開口が形成されており、金型3によって切断されたワーク50の切断片を、下部プレート22の開口と上述した金型セット載置部4の開口を介して下方に落下させることができる。 The punch 21 is installed and fixed on the lower surface of the upper plate 23 corresponding to the mold 3 . The outer shape of the punch 21 has a shape corresponding to the shape of the through hole or notch to be formed in the work 50 . An opening is formed in the lower plate 22, and a cut piece of the workpiece 50 cut by the mold 3 is dropped downward through the opening of the lower plate 22 and the opening of the mold set mounting portion 4 described above. can be made
 圧縮コイルばね24は、下部プレート22と上部プレート23の間に設置される。金型セット2において、複数の金型3及び複数のパンチ21は、中央側に設けられ、圧縮コイルばね24は、複数の金型3と複数のパンチ21の両側に設けられる。これにより、圧縮コイルばね24によって、上部プレート23が上方で保持されるため、金型セット2がプレス加工装置1に設置されていないとき、金型3とパンチ21が噛み合う前の状態で維持される。 A compression coil spring 24 is installed between the lower plate 22 and the upper plate 23 . In the die set 2 , the plurality of dies 3 and the plurality of punches 21 are provided on the central side, and the compression coil springs 24 are provided on both sides of the plurality of dies 3 and the plurality of punches 21 . As a result, since the upper plate 23 is held upward by the compression coil spring 24, when the die set 2 is not installed in the press working apparatus 1, the die 3 and the punch 21 are maintained in the state before they are engaged. be.
 金型セット2には、複数の金型3それぞれに対応して、ピン25が設けられる。ピン25は、細長い棒状部材であり、ピン支持部26に形成された貫通孔内に挿入されて、ピン支持部26によって支持されている。ピン25は、金型セット2の奥行き方向に沿って移動可能であり、一端側が複数の金型3に挿入されるワーク50側に位置し、他端側がワーク検出スイッチ9の板部31側に位置する。 The mold set 2 is provided with pins 25 corresponding to each of the plurality of molds 3 . The pin 25 is an elongated rod-shaped member inserted into a through hole formed in the pin support portion 26 and supported by the pin support portion 26 . The pin 25 is movable along the depth direction of the mold set 2 , one end side is positioned on the workpiece 50 side to be inserted into the plurality of molds 3 , and the other end side is on the plate portion 31 side of the workpiece detection switch 9 . To position.
 以下、図3から図5を参照して、プレス加工装置1のワーク検出スイッチ9について説明する。
 ワーク検出スイッチ9は、板部31と、リミットスイッチ32を備える。ワーク検出スイッチ9は、例えば、プレス加工装置1の金型セット載置部4又はフレーム18に設けられる。ワーク検出スイッチ9を着脱可能としてもよく、ワーク検出スイッチ9を取り外した場合、ワーク検出スイッチ9を用いずに、フットスイッチ15(図2参照)のみで金型セット2を駆動させることができる。
The workpiece detection switch 9 of the press machine 1 will be described below with reference to FIGS. 3 to 5. FIG.
The workpiece detection switch 9 has a plate portion 31 and a limit switch 32 . The workpiece detection switch 9 is provided, for example, on the mold set mounting portion 4 or the frame 18 of the press working apparatus 1 . The work detection switch 9 may be detachable, and when the work detection switch 9 is removed, the mold set 2 can be driven only by the foot switch 15 (see FIG. 2) without using the work detection switch 9.
 板部31は、金型セット2の背面側に設置され、板面が金型セット2の幅方向に対して平行となるように立設されている。板部31は、幅方向の長さが金型セット2の幅とほぼ同一である。板部31は、あらゆる金型セット2において予め想定されるピン25の設置位置が考慮されて、ピン25が必ず当接するサイズや形状を有する。ワーク検出スイッチ9の板部31は、金型3に設けられた複数のピン25それぞれによって押圧される。板部31は、ピン25によって押圧されたとき、複数の金型3側とは反対側に動作する。 The plate portion 31 is installed on the back side of the mold set 2 and erected so that the plate surface is parallel to the width direction of the mold set 2 . The width of the plate portion 31 is substantially the same as the width of the mold set 2 . The plate portion 31 has a size and a shape that the pins 25 are sure to come into contact with, taking into consideration the installation positions of the pins 25 assumed in advance in all mold sets 2 . A plate portion 31 of the workpiece detection switch 9 is pressed by each of a plurality of pins 25 provided on the mold 3 . When the plate portion 31 is pressed by the pins 25 , it moves to the side opposite to the plurality of molds 3 .
 板部31は、例えば板部31の下部に設けられた回転軸33を中心にして回動する。板部31では、板面においてピン25が板部31を押圧する。ピン25の位置に関わらず、板部31は、同じように動作可能である。板部31は、ピン25による押圧が解除された後、リミットスイッチ32に内蔵されたばねによって押圧されて、元の位置に復帰する。また、板部31を元の位置に復帰させるため、リミットスイッチ32を支持する支持部35と板部31との間に圧縮コイルばねが設けられてもよい。なお、復帰したとき、板部31が所定の位置に立設するように、板部31の正面側にはストッパー34が設けられる。 The plate portion 31 rotates, for example, around a rotating shaft 33 provided at the bottom of the plate portion 31 . In the plate portion 31, the pin 25 presses the plate portion 31 on the plate surface. Regardless of the position of pin 25, plate 31 is equally operable. After the pressing force of the pin 25 is released, the plate portion 31 is pressed by a spring incorporated in the limit switch 32 and returns to its original position. A compression coil spring may be provided between the support portion 35 that supports the limit switch 32 and the plate portion 31 to return the plate portion 31 to its original position. A stopper 34 is provided on the front side of the plate portion 31 so that the plate portion 31 stands at a predetermined position when it returns.
 なお、本実施形態では、板部31が回転軸33を中心にして回動する機構の例について説明したが、本発明はこの例に限定されない。ピン25が板部31を押圧して、板部31が複数の金型3側とは反対側に動作することができれば、他の機構を採用することができる。例えば、板部31が板面が垂直な状態でスライド移動する機構などでもよい。 In this embodiment, an example of a mechanism in which the plate portion 31 rotates around the rotation shaft 33 has been described, but the present invention is not limited to this example. If the pin 25 presses the plate portion 31 and the plate portion 31 can move to the side opposite to the plurality of molds 3, other mechanisms can be employed. For example, a mechanism in which the plate portion 31 slides while the plate surface is vertical may be used.
 リミットスイッチ32は、板部31の背面側に設けられて、板部31と当接可能であり、板部31の動作を検出する。リミットスイッチ32は、検出部の一例である。リミットスイッチ32は、例えば無接点式であるが、有接点式でもよい。リミットスイッチ32は、位置決めスイッチ、位置検出スイッチとも呼ばれる。リミットスイッチ32は、板部31の機械的な動作を検出することから、検出板を用いてワーク50又はピン25を電気的な接触によって検出するセンサーと異なり、板部31への切粉の付着によって、ワーク50の所定の設置位置よりも手前でワーク50が検出されることがない。そのため、プレス加工されたワーク50において寸法誤差が生じることを防止できる。 The limit switch 32 is provided on the back side of the plate portion 31, is capable of coming into contact with the plate portion 31, and detects the operation of the plate portion 31. The limit switch 32 is an example of a detector. The limit switch 32 is, for example, a contactless type, but it may be a contact type. The limit switch 32 is also called a positioning switch or a position detection switch. Since the limit switch 32 detects the mechanical operation of the plate portion 31, unlike a sensor that detects the workpiece 50 or the pin 25 by electrical contact using a detection plate, the adhesion of chips to the plate portion 31 is prevented. Therefore, the workpiece 50 is not detected before the predetermined installation position of the workpiece 50 . Therefore, it is possible to prevent dimensional errors from occurring in the pressed workpiece 50 .
 リミットスイッチ32が板部31の動作を検出するタイミングは、ワーク50が金型3内で所定の位置に設置されたときであり、ワーク50が金型3のストッパーで突き当てられたときである。このタイミングで板部31の動作が検出されて金型セット2が駆動することによって、ワーク50の所定の位置に貫通孔や切り欠きを形成することができる。 The timing at which the limit switch 32 detects the operation of the plate portion 31 is when the work 50 is set at a predetermined position in the mold 3 and when the work 50 is hit by the stopper of the mold 3. . By detecting the movement of the plate portion 31 at this timing and driving the mold set 2 , a through hole or notch can be formed at a predetermined position of the workpiece 50 .
 なお、本実施形態では、板部31とリミットスイッチ32が直接的に当接する例について説明したが、本発明はこの例に限定されず、板部31の背面側に他の部材を固定し、その部材を介してリミットスイッチ32が板部31の動作を検出するようにしてもよい。 In this embodiment, an example in which the plate portion 31 and the limit switch 32 are in direct contact has been described, but the present invention is not limited to this example. The limit switch 32 may detect the operation of the plate portion 31 through the member.
 また、本発明に係る検出部は、リミットスイッチ32に限定されず、例えば、近接センサーでもよい。近接センサーを用いる場合、板部31の背面から突出するように板材などを設置し、近接センサーが板材の有無を検出することによって、板部31の動作を検出する。近接センサーは、高周波発振形でもよいし、静電容量形でもよい。近接センサーを用いる場合も、板部31の機械的な動作が検出されることから、板部31への切粉の付着によって、ワーク50の所定の設置位置よりも手前でワーク50が検出されることがない。そのため、プレス加工されたワーク50において寸法誤差が生じることを防止できる。 Also, the detection unit according to the present invention is not limited to the limit switch 32, and may be, for example, a proximity sensor. When a proximity sensor is used, a plate member or the like is installed so as to protrude from the back surface of the plate portion 31, and the proximity sensor detects the presence or absence of the plate member, thereby detecting the operation of the plate portion 31. The proximity sensor may be a high frequency oscillation type or a capacitance type. Even when the proximity sensor is used, since the mechanical movement of the plate portion 31 is detected, the work 50 is detected before the predetermined installation position of the work 50 due to the adhesion of chips to the plate portion 31. never Therefore, it is possible to prevent dimensional errors from occurring in the pressed workpiece 50 .
 上述したとおり、金型セット2には、複数の金型3のそれぞれに対応してピン25が設けられる。ワーク50が金型3に挿入されると、ワーク50がピン25の一端側に当接し、金型セット2に設置されたピン25が奥行方向に沿って移動する。次に、ピン25の他端側が板部31の板面に当接して板部31を押圧し、その結果、板部31が複数の金型3側とは反対側に動作する。 As described above, the mold set 2 is provided with pins 25 corresponding to each of the plurality of molds 3 . When the workpiece 50 is inserted into the mold 3, the workpiece 50 contacts one end of the pin 25, and the pin 25 installed in the mold set 2 moves along the depth direction. Next, the other end side of the pin 25 comes into contact with the plate surface of the plate portion 31 and presses the plate portion 31 .
 そして、板部31と当接されるリミットスイッチ32によって、板部31の動作が検出される。リミットスイッチ32による検出信号が制御部13へ送信されると、制御部13は、リミットスイッチ32による検出結果に基づいて、金型セット2を駆動させる。具体的には、制御部13は、モータ6へ駆動信号を送信して、モータ6を駆動させる。そして、モータ6によって生じた動力が、動力伝達機構8を介して、シャフト12及び偏心カム5を回転させ、金型セット2の上部プレート23を下方へ移動させる。 Then, the movement of the plate portion 31 is detected by the limit switch 32 that contacts the plate portion 31 . When the detection signal from the limit switch 32 is sent to the control section 13 , the control section 13 drives the mold set 2 based on the detection result from the limit switch 32 . Specifically, the control unit 13 transmits a drive signal to the motor 6 to drive the motor 6 . The power generated by the motor 6 rotates the shaft 12 and the eccentric cam 5 via the power transmission mechanism 8 to move the upper plate 23 of the mold set 2 downward.
 これにより、ワーク50を加工する際、作業者がフットスイッチ15などによる操作を行わずに、ワーク50を金型3に挿入する動作によって、金型セット2を駆動させることができる。したがって、フットスイッチ15の踏み込みによる作業者の操作が不要になるため、作業労力が低減される。また、フットスイッチ15を用いない場合は、作業場所の床面にフットスイッチ15を置く必要がないため、作業場所の安全を確保したり、誤操作による金型セット2の駆動を防止したりすることができる。 As a result, when processing the workpiece 50, the operator can drive the mold set 2 by inserting the workpiece 50 into the mold 3 without operating the foot switch 15 or the like. Therefore, since the operator's operation by depressing the foot switch 15 is unnecessary, the work labor is reduced. In addition, when the foot switch 15 is not used, it is not necessary to place the foot switch 15 on the floor of the working place, so that the safety of the working place can be secured and the mold set 2 can be prevented from being driven due to erroneous operation. can be done.
 さらに、1枚の板部31は、複数の金型3のそれぞれに設けられたピン25によって動作可能であり、リミットスイッチ32が板部31の動作を検出する。その結果、金型3へのワーク50の挿入を検出するために金型3ごとにセンサーを設ける必要がなく、ワーク50の検出に必要な構成が簡素化される。 Furthermore, one plate portion 31 can be operated by pins 25 provided on each of the plurality of molds 3, and the limit switch 32 detects the operation of the plate portion 31. As a result, there is no need to provide a sensor for each mold 3 in order to detect the insertion of the work 50 into the mold 3, and the configuration required for detecting the work 50 is simplified.
 ワーク検出スイッチ9の1枚の板部31は、あらゆる金型セット2において予め想定されるピン25の設置位置が考慮されたサイズや形状を有する。したがって、金型セット2が異なるものに交換されて、ピン25の設置位置が変化した場合でも、ワーク検出スイッチ9によって、ワーク50の金型3への設置を検出できる。 A single plate portion 31 of the workpiece detection switch 9 has a size and shape that take into consideration the installation positions of the pins 25 assumed in advance in all mold sets 2 . Therefore, even if the mold set 2 is replaced with a different one and the installation position of the pin 25 is changed, the installation of the workpiece 50 on the mold 3 can be detected by the workpiece detection switch 9 .
 また、金型3側とリミットスイッチ32側は、ワーク検出スイッチ9の板部31によって隔てられているため、金型3側で生じる切粉が板部31によって妨げられる。その結果、リミットスイッチ32が切粉の影響を受けづらくなり、リミットスイッチ32の不具合が生じにくい。 In addition, since the die 3 side and the limit switch 32 side are separated by the plate portion 31 of the workpiece detection switch 9, the plate portion 31 blocks chips generated on the die 3 side. As a result, the limit switch 32 is less likely to be affected by shavings, and malfunction of the limit switch 32 is less likely to occur.
 ワーク検出スイッチ9は、一つのリミットスイッチ32が設けられればよいため、センサーの数や電気ケーブルの数を低減させることができる。したがって、センサーや電気ケーブルによる費用を削減できる。また、電気ケーブルは、金型セット2には接続されず、プレス加工装置1に設置されたワーク検出スイッチ9に設けられている。したがって、従来の金型セットに電気ケーブルが多数設けられている場合と異なり、作業者は、電気ケーブルを気にすることなく金型セット2を交換できることから、プレス加工装置1への金型セット2の載置の際に生じていた配線作業が不要になり、金型セット2を引き抜く際の電気ケーブルの取り外し忘れによる断線のおそれもない。さらに、電気ケーブルは、本数が少ないため、フレーム18の内部に配線することもでき、プレス加工時において、露出した電気ケーブルを切断するおそれがなくなり、油による電気ケーブルの劣化も防止できる。 Since the work detection switch 9 only needs to be provided with one limit switch 32, the number of sensors and electric cables can be reduced. Therefore, the cost of sensors and electrical cables can be reduced. Also, the electric cable is not connected to the die set 2, but is provided to a workpiece detection switch 9 installed in the press working apparatus 1. As shown in FIG. Therefore, unlike the conventional case where a large number of electric cables are provided in the mold set, the operator can replace the mold set 2 without worrying about the electric cables. 2 is no longer required, and there is no risk of disconnection caused by forgetting to remove the electric cable when pulling out the mold set 2.例文帳に追加Furthermore, since the number of electric cables is small, they can be wired inside the frame 18, and there is no danger of cutting the exposed electric cables during press working, and deterioration of the electric cables due to oil can be prevented.
 ワーク検出スイッチ9は、本実施形態に係るプレス加工装置1に予め設置されている場合に限定されない。ワーク検出スイッチ9は、従来用いられているプレス加工装置へ設置することもでき、プレス加工装置の改良によって、ワーク検出スイッチ9を備える本実施形態に係るプレス加工装置1に変更できる。 The workpiece detection switch 9 is not limited to being pre-installed in the press working device 1 according to this embodiment. The workpiece detection switch 9 can be installed in a conventionally used press working apparatus, and by improving the press working apparatus, the press working apparatus 1 according to the present embodiment including the workpiece detection switch 9 can be changed.
 プレス加工装置1は、フットスイッチ15と切換部14を備えていることから、切換部14を切り換えることによって、フットスイッチ15によって、金型セット2を駆動させるための作業者の操作を検出させることもできる。したがって、ワーク検出スイッチ9に不具合が生じた場合など、即座にフットスイッチ15による操作を行うことができる。したがって、フットスイッチ15が設けられていない場合に比べて、プレス加工装置1による作業が不可能になる時間を生じさせない。 Since the press machine 1 includes the foot switch 15 and the switching unit 14, by switching the switching unit 14, the operator's operation for driving the mold set 2 can be detected by the foot switch 15. can also Therefore, when the workpiece detection switch 9 malfunctions, the footswitch 15 can be operated immediately. Therefore, compared with the case where the foot switch 15 is not provided, the time during which the work by the press working apparatus 1 becomes impossible does not occur.
 また、ピン25が設けられていない従来の金型セットが、本実施形態に係るプレス加工装置1に設置された場合、ワーク検出スイッチ9による検出を行うことができない。他方、プレス加工装置1においてフットスイッチ15が備えられている場合、従来同様にフットスイッチ15によって金型セット2を駆動させることができる。したがって、本実施形態に係るプレス加工装置1を新たに導入した場合でも、本実施形態に係る金型セット2に必ずしも取り換える必要がなく、ピン25が設けられていない従来の金型セットを引き続き使用することができる。 Further, when a conventional mold set without pins 25 is installed in the press working apparatus 1 according to this embodiment, detection by the workpiece detection switch 9 cannot be performed. On the other hand, if the press machine 1 is provided with a foot switch 15, the mold set 2 can be driven by the foot switch 15 as in the conventional art. Therefore, even when the press working apparatus 1 according to the present embodiment is newly introduced, it is not necessary to replace the die set 2 according to the present embodiment, and the conventional die set without the pin 25 is still used. can do.
1  :プレス加工装置
2  :金型セット
3  :金型
4  :金型セット載置部
5  :偏心カム
6  :モータ
7  :制御盤
8  :動力伝達機構
9  :ワーク検出スイッチ
10 :プレス加工システム
11 :リフター
12 :シャフト
13 :制御部
14 :切換部
15 :フットスイッチ
16 :ベルト
17 :プーリー
18 :フレーム
19 :受けプレート
21 :パンチ
22 :下部プレート
23 :上部プレート
24 :圧縮コイルばね
25 :ピン
26 :ピン支持部
31 :板部
32 :リミットスイッチ(検出部)
33 :回転軸
34 :ストッパー
35 :支持部
50 :ワーク
Reference Signs List 1: Press working device 2: Die set 3: Die 4: Die set mounting portion 5: Eccentric cam 6: Motor 7: Control panel 8: Power transmission mechanism 9: Work detection switch 10: Press working system 11: Lifter 12 : Shaft 13 : Control section 14 : Switching section 15 : Foot switch 16 : Belt 17 : Pulley 18 : Frame 19 : Receiving plate 21 : Punch 22 : Lower plate 23 : Upper plate 24 : Compression coil spring 25 : Pin 26 : Pin support portion 31: Plate portion 32: Limit switch (detection portion)
33: Rotating shaft 34: Stopper 35: Supporting part 50: Work

Claims (4)

  1.  複数の金型を有する金型セットが載置されるプレス加工装置であって、
     前記複数の金型は、前記金型セットにおいて幅方向に並列に設けられ、それぞれ被加工対象となるワークが設置可能で、前記ワークは、前記複数の金型のそれぞれにおいて前記幅方向に対して垂直な奥行き方向に正面から挿入可能であり、
     前記プレス加工装置は、
     前記複数の金型のそれぞれに設けられたピンによって押圧されたとき前記複数の金型側とは反対側に動作する1枚の板部と、
     前記板部の動作を検出する検出部と、
     前記金型セットを駆動させるためのユーザーの操作を検出するフットスイッチと、
     前記検出部による検出と、前記フットスイッチによる検出を切り換える切換部と、
     前記検出部又は前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる制御部と、
    を備え、
     前記板部及び前記検出部は前記プレス加工装置において着脱可能であり、
     前記制御部は、前記検出部による検出に切り換えられたとき、前記検出部による検出結果に基づいて、前記金型セットを駆動させ、前記フットスイッチによる検出に切り換えられたとき、前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させるプレス加工装置。
    A press working device on which a mold set having a plurality of molds is mounted,
    The plurality of molds are provided in parallel in the width direction in the mold set, and a work to be processed can be placed in each of the molds. It is insertable from the front in a vertical depth direction,
    The press working device
    one plate portion that moves in the opposite direction to the plurality of molds when pressed by pins provided on each of the plurality of molds;
    a detection unit that detects the movement of the plate;
    a foot switch for detecting a user's operation for driving the mold set;
    a switching unit for switching between detection by the detection unit and detection by the foot switch;
    a control unit that drives the mold set based on the detection result of the detection unit or the foot switch;
    with
    The plate portion and the detection portion are detachable in the press working device,
    The control unit drives the mold set based on a detection result by the detection unit when switching to detection by the detection unit, and detects by the foot switch when switching to detection by the foot switch. A press working device that drives the die set based on the results.
  2.  前記板部は、前記金型セットの背面側に設置され、板面が前記幅方向に対して平行となるように立設されている請求項1に記載のプレス加工装置。 The press working apparatus according to claim 1, wherein the plate portion is installed on the back side of the mold set and erected so that the plate surface is parallel to the width direction.
  3.  前記ピンは、前記金型セットに設置され、前記奥行き方向に沿って移動可能であり、一端側が前記複数の金型に挿入される前記ワーク側に位置し、他端側が前記板部側に位置する請求項1又は2に記載のプレス加工装置。 The pin is installed in the mold set, is movable along the depth direction, and has one end positioned on the workpiece side to be inserted into the plurality of molds, and the other end positioned on the plate portion side. The press working apparatus according to claim 1 or 2.
  4.  複数の金型を有する金型セットと、前記金型セットが載置されるプレス加工装置と、を備えるプレス加工システムであって、
     前記複数の金型は、前記金型セットにおいて幅方向に並列に設けられ、それぞれ被加工対象となるワークが設置可能で、前記ワークは、前記複数の金型のそれぞれにおいて前記幅方向に対して垂直な奥行き方向に正面から挿入可能であり、
     前記プレス加工装置は、
     1枚の板部と、
     前記板部の動作を検出する検出部と、
     前記金型セットを駆動させるためのユーザーの操作を検出するフットスイッチと、
     前記検出部による検出と、前記フットスイッチによる検出を切り換える切換部と、
     前記検出部又は前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させる制御部と、
    を有し、
     前記金型セットは、前記複数の金型のそれぞれに設けられ、前記プレス加工装置が有する前記板部を押圧して前記複数の金型側とは反対側に移動させるピンを有し、
     前記板部及び前記検出部は前記プレス加工装置において着脱可能であり、
     前記制御部は、前記検出部による検出に切り換えられたとき、前記検出部による検出結果に基づいて、前記金型セットを駆動させ、前記フットスイッチによる検出に切り換えられたとき、前記フットスイッチによる検出結果に基づいて、前記金型セットを駆動させるプレス加工システム。
    A press working system comprising a die set having a plurality of dies and a press working device on which the die set is mounted,
    The plurality of molds are provided in parallel in the width direction in the mold set, and a work to be processed can be placed in each of the molds. It is insertable from the front in the vertical depth direction,
    The press working device is
    one plate,
    a detection unit that detects the movement of the plate;
    a foot switch for detecting a user's operation for driving the mold set;
    a switching unit for switching between detection by the detection unit and detection by the foot switch;
    a control unit that drives the mold set based on the detection result of the detection unit or the foot switch;
    has
    The mold set has a pin provided in each of the plurality of molds, which presses the plate portion of the press working device to move it to the side opposite to the plurality of molds,
    The plate portion and the detection portion are detachable in the press working device,
    The control unit drives the mold set based on a detection result by the detection unit when switching to detection by the detection unit, and detects by the foot switch when switching to detection by the foot switch. A stamping system that drives the die set based on the results.
PCT/JP2022/041297 2021-11-12 2022-11-07 Stamping device and stamping system WO2023085218A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0570728U (en) * 1992-02-25 1993-09-24 吉田工業株式会社 Multi-head press
JPH0583955U (en) * 1992-04-11 1993-11-12 吉田工業株式会社 Foot switch for press machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0570728U (en) * 1992-02-25 1993-09-24 吉田工業株式会社 Multi-head press
JPH0583955U (en) * 1992-04-11 1993-11-12 吉田工業株式会社 Foot switch for press machine

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