WO2023078934A1 - A toy building element and a method and a mold for producing such a toy building element for a toy building set - Google Patents

A toy building element and a method and a mold for producing such a toy building element for a toy building set Download PDF

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Publication number
WO2023078934A1
WO2023078934A1 PCT/EP2022/080558 EP2022080558W WO2023078934A1 WO 2023078934 A1 WO2023078934 A1 WO 2023078934A1 EP 2022080558 W EP2022080558 W EP 2022080558W WO 2023078934 A1 WO2023078934 A1 WO 2023078934A1
Authority
WO
WIPO (PCT)
Prior art keywords
toy building
building element
parallel surfaces
channel
tubular connector
Prior art date
Application number
PCT/EP2022/080558
Other languages
French (fr)
Inventor
Rasmus Aabo KRISTENSEN
Jesper Andersen
Original Assignee
Lego A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lego A/S filed Critical Lego A/S
Publication of WO2023078934A1 publication Critical patent/WO2023078934A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00Other toys
    • A63H33/04Building blocks, strips, or similar building parts
    • A63H33/10Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00Other toys
    • A63H33/04Building blocks, strips, or similar building parts
    • A63H33/10Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
    • A63H33/101Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements with clip or snap mechanism
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00Other toys
    • A63H33/04Building blocks, strips, or similar building parts
    • A63H33/10Building blocks, strips, or similar building parts to be assembled by means of additional non-adhesive elements
    • A63H33/12Perforated strips or the like assembled by rods, bolts, or the like

Definitions

  • a toy building element and a method and a mold for producing such a toy building element for a toy building set are provided.
  • the present invention relates to a toy building element for a toy building set, the toy building element having an integrally injection molded body comprising at least two adjacent tubular connector sockets extending along mutually parallel tube axes between two mutually identical and parallel surfaces, and where two mutually equidistant connecting flanges extend from diametrically opposite sides of one of the two adjacent tubular connector sockets and to diametrically opposite sides of the other one of the two adjacent tubular connector socket.
  • the two adjacent tubular connector sockets are spaced apart by the connecting flanges and form a first (dog bone shaped) channel between them where the first channel extend between the two parallel surfaces and have a relatively wide cross section close to each of the connecting flanges and a relatively narrow cross section in the middle between the connecting flanges, and where a first stiffening wall is arranged between the two mutually parallel surfaces for closing the first channel.
  • Toy building elements of this type is well known in various different embodiments with only few or multiple tubular connector sockets being mutually interconnected via the connecting flanges to form a beam like structure.
  • the toy building elements are injection molded from a plastic material and exists in various different shapes and colours all providing the user the option of constructing many different constructions using multiple toy building elements mutually interconnected via e.g. a number of coupling bushings mounted in the tubular connector sockets.
  • a gate is arranged for injecting plastic material into the mold cavity at the part of the mold cavity forming the outer surface of the connecting flanges. The position of the mold gate, however, leaves a gate mark being visible on the outside of the toy building element.
  • the building element according to the invention is thereby further specified by having the first stiffening wall dividing the first channel into a first channel part close to one of the two parallel surfaces, and a second channel part close to the other of the two parallel surfaces, and wherein at least a section of the first stiffening wall is closer to one of the two parallel surfaces than it is to the other one of the two parallel surfaces.
  • the mold gate in the mold for injection molding so that the plastic material is injected into the mold cavity at a less visible position forming the first stiffening wall close to the one of the two parallel surfaces of the building element.
  • toy building element further comprises a third tubular connector socket extending along a third tube axis being parallel with said two mutually parallel tube axes, and wherein the two mutually equidistant connecting flanges further extend from diametrically opposite sides of one of the two adjacent tubular connector sockets and to diametrically opposite sides of the third tubular connector socket so that the third tubular connector socket is spaced apart from said one of the two adjacent tubular connector sockets and form a second channel between them where the second channel extend between the two parallel surfaces and have a relatively wide cross section close to each of the connecting flanges and a relatively narrow cross section in the middle between the connecting flanges, and where a second stiffening wall is arranged in the second channel in the middle between the two parallel surfaces.
  • the parallel tube axes of the two adjacent tubular connector sockets and the third tubular connector socket are preferably arranged equidistantly along a straight line so that they form a beam structure.
  • the relatively wide cross section of the first stiffening wall being close to one of the connecting flanges may also be closer to the one of the two parallel surfaces than the relatively wide cross section of the stiffening wall being close to the other one of the connecting flanges.
  • the relatively wide cross section of the first stiffening wall being close to the one of the connecting flanges is parallel with the two parallel surfaces.
  • the first stiffening wall being closest to the one of the two parallel surfaces may comprise a gate mark arranged at the surface of the first stiffening wall facing the one of the two parallel surfaces.
  • the present invention also relates to a toy building set comprising at least two building elements according to the invention.
  • a mold for injection molding a toy building element according to one or more of the claims 1 though 6, wherein the mold comprises mold parts forming a number of mold cavities each being adapted for molding the toy building element, and wherein a gate is arranged for each mold cavity in the surface of the mold cavity forming the surface of the first stiffening wall facing the one of the two parallel surfaces of the toy building element.
  • a mold according to claim 9, wherein the gate is a cone shaped tapered pinpoint gate with a cone angle between 8 - 15 degrees and having its smallest cross section closest to the mold cavity.
  • Fig. 1 Is a perspective drawing, showing one embodiment of a toy building element according to the invention.
  • Fig. 2 Is an enlarged view of a part of figure 1 .
  • Fig. 3 Is a cross section through the toy building element shown in figure 1 .
  • Fig. 4 Is another cross section through the toy building element shown in figure 1 .
  • Fig. 5 Is a principle drawing showing a cross section through a mold for molding the toy building element shown in the figures 1 through 4.
  • FIG. 1 to 3 shows one embodiment of a toy building element according to the invention.
  • the toy building element is an integrally injection molded unit having at least two adjacent tubular connector sockets 1 , 2 extending along mutually parallel tube axes 3, 4 between two mutually parallel surfaces 5, 6..
  • the two mutually identical flanges are mirror symmetrical and extend on opposite sides of a common symmetry plane.
  • Two mutually equidistant connecting flanges 7, 8 extend from diametrically opposite sides of one of the two adjacent tubular connector sockets 1 and to diametrically opposite sides of the other one of the two adjacent tubular connector sockets 2 so that the two adjacent tubular connector sockets 1 , 2 are spaced apart by the connecting flanges 7, 8.
  • a first channel 9 is thereby formed between the two adjacent connector sockets 1 , 2 and the two connecting flanges 7, 8.
  • This first channel have a bone shaped cross section extending between the two parallel surfaces 5, 6 with a relatively wide cross section 11 close to each of the connecting flanges 7, 8 and a relatively narrow cross section 12 in the middle between the connecting flanges 7, 8.
  • a first stiffening wall 10 is arranged in the first channel 9 so that the first stiffening wall 10 divides the first channel 9 into a first channel part 20 close to one of the two parallel surfaces 5 and a second channel part 21 close to the other of the two parallel surfaces 6.
  • At least a section of the first stiffening wall 9 is closer to one of the two parallel surfaces 5 than it is to the other one of the two parallel surfaces 6.
  • the toy building element further have a third tubular connector socket 14 extending along a third tube axis 15 being parallel with said two mutually parallel tube axes 3, 4 and the two mutually equidistant connecting flanges 7, 8 further extend from diametrically opposite sides of one of the two adjacent tubular connector sockets 2 and to diametrically opposite sides of the third tubular connector socket 14 so that the third tubular connector socket 14 is spaced apart from said one of the two adjacent tubular connector sockets and form a second channel similar to the first channel 10.
  • the second channel is closed by a second stiffening wall 16 arranged in the middle between the two mutually parallel surfaces 5, 6 just as it is the case with some prior art toy building elements of this type.
  • the two mutually parallel axes 1 , 2 and the third axis 15 are in this embodiment arranged equidistantly along a straight line so that the connector sockets 1 , 2 and 14 together with the connecting flanges 7, 8 forms a beam like structure.
  • the connector sockets may alternatively be arranged to form an angle and the toy building element may have more connector sockets than what is shown in figure 1 through 3.
  • Figure 4 shows a cross section through the first stiffening wall 9 of the toy building element shown in figure 1 through 3.
  • the first stiffening wall have a a cone shaped tapered pinpoint gate

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  • Toys (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A toy building element having an integrally injection molded body comprising at least two adjacent tubular connector sockets (1, 2) and two mutually equidis- tant connecting flanges (7, 8) extending from diametrically opposite sides of one of the two adjacent tubular connector sockets (1) and to diametrically opposite sides of the other one of the two adjacent tubular connector sockets (2) so that a first channel is formed (10) between them. The first channel (10) extend be- tween the two parallel surfaces (5, 6) and a first stiffening wall (9) is arranged in the first channel (10), the first stiffening wall (9) dividing the first channel (10) into a first channel part close to one of the two parallel surfaces (5) and a second channel part close to the other of the two parallel surfaces (6), and wherein at least a section of the first stiffening wall (9) is closer to one of the two parallel surfaces (5) than it is to the other one of the two parallel surfaces (6).

Description

Title:
A toy building element and a method and a mold for producing such a toy building element for a toy building set.
The prior art:
The present invention relates to a toy building element for a toy building set, the toy building element having an integrally injection molded body comprising at least two adjacent tubular connector sockets extending along mutually parallel tube axes between two mutually identical and parallel surfaces, and where two mutually equidistant connecting flanges extend from diametrically opposite sides of one of the two adjacent tubular connector sockets and to diametrically opposite sides of the other one of the two adjacent tubular connector socket. The two adjacent tubular connector sockets are spaced apart by the connecting flanges and form a first (dog bone shaped) channel between them where the first channel extend between the two parallel surfaces and have a relatively wide cross section close to each of the connecting flanges and a relatively narrow cross section in the middle between the connecting flanges, and where a first stiffening wall is arranged between the two mutually parallel surfaces for closing the first channel.
Toy building elements of this type is well known in various different embodiments with only few or multiple tubular connector sockets being mutually interconnected via the connecting flanges to form a beam like structure. The toy building elements are injection molded from a plastic material and exists in various different shapes and colours all providing the user the option of constructing many different constructions using multiple toy building elements mutually interconnected via e.g. a number of coupling bushings mounted in the tubular connector sockets. In order to ensure good quality of the these toy building elements a gate is arranged for injecting plastic material into the mold cavity at the part of the mold cavity forming the outer surface of the connecting flanges. The position of the mold gate, however, leaves a gate mark being visible on the outside of the toy building element.
The object of the invention:
On this background it is the purpose of the present invention to provide a toy building element of the type mentioned in the introduction where the gate mark is much less visible and at the same providing that the toy building elements have a good and stable quality.
According to the present invention this is obtained by the invention according to claim 1 . The building element according to the invention is thereby further specified by having the first stiffening wall dividing the first channel into a first channel part close to one of the two parallel surfaces, and a second channel part close to the other of the two parallel surfaces, and wherein at least a section of the first stiffening wall is closer to one of the two parallel surfaces than it is to the other one of the two parallel surfaces.
Thereby it is possible to arrange the mold gate in the mold for injection molding so that the plastic material is injected into the mold cavity at a less visible position forming the first stiffening wall close to the one of the two parallel surfaces of the building element.
In a preferred embodiment toy building element further comprises a third tubular connector socket extending along a third tube axis being parallel with said two mutually parallel tube axes, and wherein the two mutually equidistant connecting flanges further extend from diametrically opposite sides of one of the two adjacent tubular connector sockets and to diametrically opposite sides of the third tubular connector socket so that the third tubular connector socket is spaced apart from said one of the two adjacent tubular connector sockets and form a second channel between them where the second channel extend between the two parallel surfaces and have a relatively wide cross section close to each of the connecting flanges and a relatively narrow cross section in the middle between the connecting flanges, and where a second stiffening wall is arranged in the second channel in the middle between the two parallel surfaces.
The parallel tube axes of the two adjacent tubular connector sockets and the third tubular connector socket are preferably arranged equidistantly along a straight line so that they form a beam structure.
The relatively wide cross section of the first stiffening wall being close to one of the connecting flanges may also be closer to the one of the two parallel surfaces than the relatively wide cross section of the stiffening wall being close to the other one of the connecting flanges.
In another embodiment the relatively wide cross section of the first stiffening wall being close to the one of the connecting flanges is parallel with the two parallel surfaces.
The first stiffening wall being closest to the one of the two parallel surfaces may comprise a gate mark arranged at the surface of the first stiffening wall facing the one of the two parallel surfaces.
The present invention also relates to a toy building set comprising at least two building elements according to the invention. A method of injection molding a toy building element according to one or more of the claim 1 through 6, by injecting a volume of plastic via a gate into a mold cavity forming the toy building element, and wherein the gate is arranged in the mold cavity forming the surface of the first stiffening wall facing the one of the two parallel surfaces of the toy building element.
A mold for injection molding a toy building element according to one or more of the claims 1 though 6, wherein the mold comprises mold parts forming a number of mold cavities each being adapted for molding the toy building element, and wherein a gate is arranged for each mold cavity in the surface of the mold cavity forming the surface of the first stiffening wall facing the one of the two parallel surfaces of the toy building element.
A mold according to claim 9, wherein the gate is a cone shaped tapered pinpoint gate with a cone angle between 8 - 15 degrees and having its smallest cross section closest to the mold cavity.
The drawing:
In the following one or more embodiments of the invention will be described in more detail and with reference to the drawing, where:
Fig. 1 : Is a perspective drawing, showing one embodiment of a toy building element according to the invention.
Fig. 2: Is an enlarged view of a part of figure 1 . Fig. 3: Is a cross section through the toy building element shown in figure 1 .
Fig. 4: Is another cross section through the toy building element shown in figure 1 .
Fig. 5: Is a principle drawing showing a cross section through a mold for molding the toy building element shown in the figures 1 through 4.
Description of exemplary embodiments:
Figure 1 to 3 shows one embodiment of a toy building element according to the invention. The toy building element is an integrally injection molded unit having at least two adjacent tubular connector sockets 1 , 2 extending along mutually parallel tube axes 3, 4 between two mutually parallel surfaces 5, 6.. Thereby the two mutually identical flanges are mirror symmetrical and extend on opposite sides of a common symmetry plane. Two mutually equidistant connecting flanges 7, 8 extend from diametrically opposite sides of one of the two adjacent tubular connector sockets 1 and to diametrically opposite sides of the other one of the two adjacent tubular connector sockets 2 so that the two adjacent tubular connector sockets 1 , 2 are spaced apart by the connecting flanges 7, 8.
A first channel 9 is thereby formed between the two adjacent connector sockets 1 , 2 and the two connecting flanges 7, 8. This first channel have a bone shaped cross section extending between the two parallel surfaces 5, 6 with a relatively wide cross section 11 close to each of the connecting flanges 7, 8 and a relatively narrow cross section 12 in the middle between the connecting flanges 7, 8.
In order provide a stiff construction a first stiffening wall 10 is arranged in the first channel 9 so that the first stiffening wall 10 divides the first channel 9 into a first channel part 20 close to one of the two parallel surfaces 5 and a second channel part 21 close to the other of the two parallel surfaces 6.
According to the invention at least a section of the first stiffening wall 9 is closer to one of the two parallel surfaces 5 than it is to the other one of the two parallel surfaces 6.
The toy building element further have a third tubular connector socket 14 extending along a third tube axis 15 being parallel with said two mutually parallel tube axes 3, 4 and the two mutually equidistant connecting flanges 7, 8 further extend from diametrically opposite sides of one of the two adjacent tubular connector sockets 2 and to diametrically opposite sides of the third tubular connector socket 14 so that the third tubular connector socket 14 is spaced apart from said one of the two adjacent tubular connector sockets and form a second channel similar to the first channel 10. The second channel is closed by a second stiffening wall 16 arranged in the middle between the two mutually parallel surfaces 5, 6 just as it is the case with some prior art toy building elements of this type.
In this relation the two mutually parallel axes 1 , 2 and the third axis 15 are in this embodiment arranged equidistantly along a straight line so that the connector sockets 1 , 2 and 14 together with the connecting flanges 7, 8 forms a beam like structure. From this description, however, the connector sockets may alternatively be arranged to form an angle and the toy building element may have more connector sockets than what is shown in figure 1 through 3.
Figure 4 shows a cross section through the first stiffening wall 9 of the toy building element shown in figure 1 through 3. The first stiffening wall have a a cone shaped tapered pinpoint gate
By having at least a section 23 of the first stiffening wall 9 arranged closer to one of the two parallel surfaces 5 than it is to the other one of the two parallel surfaces 6 it is made possible to produce toy building element by injection molding without thereby making a gate mark 22 at a very visible position on the toy building element due to the fact that it is now possible to inject plastic material from e.g. a runner channel 28 via a cone shaped tapered pinpoint gate 18 such as it is shown in figure 5 into the mold cavity 24 formed by the mold parts 25 and 26 that are divided by a dividing line 27. The gate 18 is here arranged to feed the mold cavity 24 at a position 17 where it forms the section 23 of the first stiffening wall 9 being very close to the one of the two parallel surfaces 5.

Claims

8 Claims:
1. A toy building element for at toy building set, the toy building element having an integrally injection molded body comprising at least two adjacent tubular connector sockets extending along mutually parallel tube axes between two mutually identical and parallel surfaces, and where the two mutually equidistant connecting flanges extend from diametrically opposite sides of one of the two adjacent tubular connector sockets and to diametrically opposite sides of the other one of the two adjacent tubular connector socket so that the two adjacent tubular connector sockets are spaced apart by the connecting flanges and form a first channel between them where the first channel extend between the two parallel surfaces and have a relatively wide cross section close to each of the connecting flanges and a relatively narrow cross section in the middle between the connecting flanges, and where a first stiffening wall is arranged in the first channel, the first stiffening wall dividing the first channel into a first channel part close to one of the two parallel surfaces and a second channel part close to the other of the two parallel surfaces, and wherein at least a section of the first stiffening wall is closer to one of the two parallel surfaces than it is to the other one of the two parallel surfaces.
2. A toy building element according to claim 1 , further comprising a third tubular connector socket extending along a third tube axis being parallel with said two mutually parallel tube axes, and wherein the two mutually equidistant connecting flanges further extend from diametrically opposite sides of one of the two adjacent tubular connector sockets and to diametrically opposite sides of the third tubular connector socket so that the third tubular connector socket is spaced apart from said one of the two adjacent tubular connector sockets and form a second channel between them where the second channel extend between the two parallel 9 surfaces and, similar to the first channel, have a relatively wide cross section close to each of the connecting flanges and a relatively narrow cross section in the middle between the connecting flanges, and where a second stiffening wall is arranged in the second channel in the middle between the two parallel surfaces.
3. A toy building element according to claim 2, wherein the parallel tube axes of the two adjacent tubular connector sockets and the third tubular connector socket are arranged equidistantly along a straight line so that they form a beam structure.
4. A toy building element according to one or more of the preceding claims, a cone shaped tapered pinpoint gate
5. A toy building element according to one or more of the preceding claims, wherein the relatively wide cross section of the first stiffening wall being close to the one of the connecting flanges is parallel with the two parallel surfaces.
6. A toy building element according to one or more of the preceding claims, wherein the relatively wide cross section of the first stiffening wall being closest to the one of the two parallel surfaces, comprises a gate mark arranged at the surface of the first stiffening wall facing the one of the two parallel surfaces.
7. A toy building set comprising at least two building elements according to one or more of the preceding claims.
8. A method of injection molding a toy building element according to one or more of the claim 1 through 6, by injecting a volume of plastic via a 10 gate into a mold cavity forming the toy building element, and wherein the gate is arranged in the mold cavity forming the surface of the first stiffening wall facing the one of the two parallel surfaces of the toy building element. A mold for injection molding a toy building element according to one or more of the claims 1 through 6, wherein the mold comprises mold parts forming a number of mold cavities each being adapted for molding the toy building element, and wherein a gate is arranged for each mold cav- ity in the surface of the mold cavity forming the surface of the first stiffening wall facing the one of the two parallel surfaces of the toy building element. A mold according to claim 9, wherein the gate is a cone shaped tapered pinpoint gate with a cone angle between 8 - 15 degrees and having its smallest cross section closest to the mold cavity.
PCT/EP2022/080558 2021-11-03 2022-11-02 A toy building element and a method and a mold for producing such a toy building element for a toy building set WO2023078934A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DKPA202170538 2021-11-03
DKPA202170538 2021-11-03

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WO2023078934A1 true WO2023078934A1 (en) 2023-05-11

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD410704S (en) * 1998-03-18 1999-06-08 Interlego Ag Toy building element
US20180264373A1 (en) * 2017-03-20 2018-09-20 Shenzhen Bell Creative Science and Education Co., Ltd. Toy construction set
US20200261819A1 (en) * 2019-02-15 2020-08-20 Costas Sisamos Snap-lock construction toy platform
USD914110S1 (en) * 2019-05-31 2021-03-23 Lego A/S Construction set element

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD410704S (en) * 1998-03-18 1999-06-08 Interlego Ag Toy building element
US20180264373A1 (en) * 2017-03-20 2018-09-20 Shenzhen Bell Creative Science and Education Co., Ltd. Toy construction set
US20200261819A1 (en) * 2019-02-15 2020-08-20 Costas Sisamos Snap-lock construction toy platform
USD914110S1 (en) * 2019-05-31 2021-03-23 Lego A/S Construction set element

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