WO2023078246A1 - Transition connection terminal, charging receptacle and charging plug - Google Patents

Transition connection terminal, charging receptacle and charging plug Download PDF

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Publication number
WO2023078246A1
WO2023078246A1 PCT/CN2022/129020 CN2022129020W WO2023078246A1 WO 2023078246 A1 WO2023078246 A1 WO 2023078246A1 CN 2022129020 W CN2022129020 W CN 2022129020W WO 2023078246 A1 WO2023078246 A1 WO 2023078246A1
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WO
WIPO (PCT)
Prior art keywords
transition
plug
terminal
columnar
socket
Prior art date
Application number
PCT/CN2022/129020
Other languages
French (fr)
Chinese (zh)
Inventor
王超
Original Assignee
长春捷翼汽车科技股份有限公司
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Publication date
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Publication of WO2023078246A1 publication Critical patent/WO2023078246A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/187Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627Snap or like fastening
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the invention relates to the field of electrical connection, in particular to a transition connection terminal, a charging socket, and even a charging plug.
  • the charging stand in the charging system is mostly installed on the car with the charging stand body, the terminal is connected to the cable, the clamp is fixed to the terminal, and the rear cover is fixed on the charging stand body after passing through the cable. Too many times, or the terminal is damaged due to short circuit.
  • the terminal needs to be repaired and replaced, all the cables of the charging stand need to be removed from the vehicle body, and then the rear cover of the charging stand is disassembled, and the fixing clip is disassembled. Take out the terminal of the connecting cable.
  • the terminal connecting cable is usually crimped or welded, it is necessary to cut off the damaged terminal. Since there is no repair allowance for the cable length, the cable may need to be replaced.
  • the charging stand needs to be repaired only after the entire cable exterior and adhesive tape are removed. The man-hour is very long, and there are many parts that need to be disassembled. Most of the time, the charging stand will be replaced entirely, and the maintenance cost is very high.
  • the present invention provides a transition connection terminal, a charging socket and a charging plug. It only needs to plug in the terminal, so as to realize the effects of rapid installation, maintenance, replacement, etc., and reduce the overall replacement cost.
  • a terminal for transitional connection including a plug-in terminal and a transition terminal
  • the plug-in terminal includes an external plug-in part and a plug-in fitting part arranged in sequence
  • the transition terminal includes a transition-fit part and a wire connection part arranged in sequence
  • the plug-in fitting part and the The transition fit is detachably attached.
  • a charging socket the charging socket includes the above-mentioned transition connection terminal, and the wire connection part is connected with a wire.
  • a charging plug the charging plug includes the above-mentioned transition connection terminal, and the wire connection part is connected with a wire.
  • the terminal of the transition connection contains a plug-in terminal and a transition terminal for detachable connection.
  • the plug-in terminal When the plug-in terminal is damaged, only the plug-in terminal can be replaced, thereby realizing the effects of quick installation, maintenance, replacement, etc., and reducing the overall replacement the cost of.
  • the present invention provides a transition terminal with a transition fitting part, so that the plug fitting part can adapt to the processing error of the transition terminal, so that the coupling force between the plug terminal of the present invention and the transition terminal is greater, ensuring more contact area, and realizing Better electrical and mechanical properties.
  • the thickness of one side of the external plug strip is smaller than the thickness of the other side, the thickness of the other side of the external plug strip is increased, and the angle inside the other side of the external plug strip is reduced, so that After the mating end is inserted, the inner plane on the other side of the expanded external plug-in strip forms surface contact with the mating end surface, which increases the contact area between the two and ensures the electrical performance of the plug-in terminal.
  • the cylindrical socket of the present invention contains a columnar cavity, the cross-sectional area of one end of the columnar cavity is less than or equal to the cross-sectional area of the other end of the columnar cavity, and the columnar socket can be inserted into When the external plug-in piece expands, it forms a larger contact area with the surface of the columnar plug-in portion.
  • One end of the columnar insertion part of the present invention is provided with chamfering or rounding, which can facilitate insertion;
  • the transition terminal of the present invention can be provided with an elastic sleeve, and when the transition terminal itself is insufficient in elasticity due to design reasons, the elastic sleeve can be used to supplement the transition The gripping force of a terminal against a mating mating portion.
  • the plug-in terminal and the transition terminal of the present invention adopt plating, which can better increase the anti-corrosion performance.
  • the plug-in terminal of the present invention by setting the external plug-in strip in a corrugated structure, not only increases the contact area between the external plug-in strip and the mating end, enhances the electrical performance of the plug-in terminal, but also can play a role in the mating end. To achieve the axial positioning effect, prevent the mating end from coming out of the plug terminal, and improve safety and reliability.
  • Fig. 1 is an exploded schematic diagram of a terminal of a transition connection according to the present invention.
  • Fig. 2 is a schematic diagram of connection of terminals of the transition connection according to the present invention.
  • Fig. 3 is a schematic diagram of a plug terminal.
  • Fig. 4 is a structural schematic diagram of the first annular groove and the annular protrusion.
  • Fig. 5 is a sectional view of the working state of the elastic sleeve.
  • Fig. 6 is an exploded schematic view of the charging socket.
  • Transition fit part 22. Transition connection part; 23. Wire connection part; 24. Elastic kit;
  • a terminal for transition connection including a plug terminal 1 and a transition terminal 2
  • the plug terminal 1 includes an external plug-in part 11 and a plug-in fitting part 13 arranged in sequence
  • the transition terminal 2 includes a transition fitting part 21 and a wire connection arranged in sequence part 23, the plug fitting part 13 is detachably connected with the transition fitting part 21, as shown in Fig. 1 to Fig. 3 .
  • the external socket part 11 is used for connecting with other terminals
  • the plug fitting part 13 is used for connecting with the transition terminal 2
  • the transition fitting part 21 is used for connecting with the plug terminal 1
  • the wire connecting part 23 is used for connecting with wires.
  • the plug fitting portion 13 is sleeved inside the transition fit portion 21 , or the plug fit portion 13 is sleeved outside the transition fit portion 21 . That is to say, during specific implementation, the transition fit portion 21 can be sleeved outside the plug fit portion 13, or the plug fit portion 13 can be sleeved outside the transition fit portion 21, as long as the plug fit portion 13 can be It is a feasible solution to socket with the transition fitting part 21 so as to complete the connection between the plug terminal 1 and the transition terminal 2 .
  • the plug fitting portion 13 includes a cylindrical socket portion or a cylindrical socket portion
  • the corresponding transition fit portion 21 includes the cylindrical socket portion or the cylindrical socket portion.
  • the plug fitting part 13 includes a columnar socket part and the transition fit part 21 includes a cylindrical socket part
  • the columnar plug part of the plug fit part 13 and the cylindrical socket part of the transition fit part 21 are mated and inserted
  • the plug fitting part 13 includes a cylindrical plug part
  • the transition fit part 21 includes a cylindrical plug part
  • the cylindrical plug part of the plug fit part 13 and the cylindrical plug part of the transition fit part 21 are mated and inserted.
  • the external plugging part 11 has a cylindrical structure, and the external plugging part 11 includes a plurality of external plugging strips 111 arranged along the circumferential direction.
  • the external inserting strips 111 are elongated, and there are gaps between two adjacent external inserting strips 111 , as shown in FIGS. 1 to 3 .
  • the external inserting strip 111 extends in a corrugated shape in the length direction.
  • the length direction is the same as the axial direction of the plug terminal 1 .
  • one side of the external plugging strip 111 faces the mating portion 13 , and the thickness of the other side of the external plugging strip 111 is greater than the thickness of one side of the external plugging strip 111 . That is, the left side of the external plugging strip 111 faces the mating portion 13 , and the thickness of the right side of the external plugging strip 111 is greater than the thickness of the left side of the external plugging strip 111 , as shown in FIG. 1 .
  • the thickness of the front end of the external insertion strip 111 is increased, so that after the mating end is inserted, the internal plane of the front end of the expanded external insertion strip 111 forms surface contact with the surface of the mating end, which increases the contact area between the two and ensures that the plug terminal 1 electrical performance.
  • the plug fitting part 13 and the transition fitting part 21 may be connected by thread, plug or screw.
  • the threaded connection means that the plug fitting part 13 and the transition fitting part 21 respectively have a threaded structure, and can be screwed together, or connected together by using separate studs and nuts.
  • the advantage of threaded connection is detachability, which can be assembled and disassembled repeatedly, and is suitable for scenes that require frequent disassembly.
  • Plug-in means that there is an embedded structure at the joint between the plug-fit part 13 and the transition fit part 21, and the two can be plug-fitted together.
  • the advantage is that there is no need to use tools, and it is only necessary to assemble the plug fitting part 13 and the transition fitting part 21 together, which is suitable for maintenance and other scenarios.
  • the screw connection is to provide connecting holes on the plug fitting part 13 and the transition fitting part 21 respectively, and the screws pass through the connecting holes to connect the plug fitting part 13 and the transition fitting part 21 together.
  • a plug connection part 12 is provided between the external plug part 11 and the plug fitting part 13.
  • the plug connection part 12 has a cylindrical structure.
  • the sealing ring is arranged in the second annular groove 121 , which can play a role of sealing and prevent dust, water or mist from entering the external socket 11 from the socket connection portion 12 and affecting the electrical performance of the external socket 11 .
  • the plug fitting part 13 includes a columnar plug part
  • the corresponding transition fit part 21 includes a cylindrical plug part
  • a chamfer or rounding 131 is provided on the end edge of one end of the columnar insertion part. The chamfer or rounding 131 can guide the plug fitting part 13 to facilitate its insertion into the transition fitting part 21 .
  • the plug terminal 1 has an integrated structure, and the external plug part 11, the plug connection part 12 and the plug mating part 13 are sequentially connected along the axial direction of the plug terminal 1, and the plug connection part 12 is used for connecting
  • the external socket part 11 and the socket fitting part 13 are shown in Fig. 1 and Fig. 3 .
  • a first annular groove 132 is provided on the outer peripheral surface of the columnar insertion part, and an annular protrusion is provided on the inner peripheral surface of the cylindrical insertion part.
  • the groove 132 is matched with the annular protrusion.
  • the cylindrical socket part of the plug fitting part 13 is mated with the cylindrical socket part of the transition fit part 21 , and the outer peripheral surface of the cylindrical socket part is provided with a first annular groove 132 .
  • the inner peripheral surface of the cylindrical socket part is provided with an annular protrusion.
  • the transition fitting portion 21 is in a cylindrical structure, and the transition fitting portion 21 includes a plurality of external plug-in pieces 211 arranged along the circumferential direction, and the plurality of external plug-in pieces 211 are arranged in the circumferential direction and constituted inside the transition fit portion 21. columnar cavity.
  • the outer connecting pieces 211 have a long strip structure, and there is a gap between two adjacent outer connecting pieces 211 , so that the outer connecting pieces 211 can have elasticity, thereby facilitating the insertion of the mating portion 13 .
  • one end of the columnar cavity is an inlet end
  • the columnar insertion part can be inserted into the columnar cavity from one end of the columnar cavity, and the cross-sectional area of one end of the columnar cavity is less than Or equal to the sectional area of the other end of the columnar cavity, that is, the left side of the columnar cavity of the transition fit part 21 faces the wire connection part 23, and the cross-sectional area of the left side of the columnar cavity of the transition fit part 21 is larger than the transition fit part
  • the cross-sectional area of the right side of the columnar cavity of 21 is shown in Fig. 1 .
  • the plug fit part 13 cannot be inserted into the cylindrical cavity of the transition fit part 21 due to tolerance fit. , or the columnar cavity of the transition fit part 21 and the plug fit part 13 have a mostly inaccessible area, resulting in the failure to achieve electrical conduction, or the small contact area leads to increased contact resistance, and the temperature rise of the circuit is too high. Therefore the inventor sets the interior of the columnar cavity of the transition fit portion 21 to have a small opening and a large tapered rear end, so that the plug fit portion 13 can be inserted into the transition fit portion 21, and the outer plug piece 211 can be made larger. The deformation space is large, so that the transition fit part 21 and the mating fit part 13 can obtain greater gripping force after they are mated.
  • the outer surface of the transition fitting portion 21 includes a tapered section 212 , as shown in FIG. 1 .
  • the outer diameter of the tapered section 212 decreases gradually.
  • a first protruding ring segment 213 , a concave ring segment 214 and a second protruding ring segment 215 are arranged at the end of the tapered segment 212 in sequence.
  • the outer diameter of the first convex ring segment 213 is equal to the outer diameter of the second convex ring segment 215, the outer diameter of the first convex ring segment 213 is greater than the outer diameter of the concave ring segment 214, the first convex ring segment 213, the concave ring segment 214 and the second convex ring segment 215 can increase the strength of the transition fit portion 21 and ensure the connection force between the transition fit portion 21 and the plug fit portion 13 .
  • the concave ring section 214 is matched with the elastic sleeve 24, as shown in FIG.
  • the gripping force of the transition terminal 2 on the mating portion 13 will be insufficient, resulting in a small contact area between the transition terminal 2 and the mating portion 13 and poor electrical performance.
  • the elastic sleeve 24 can be used to supplement the gripping force of the transition terminal 2 on the mating portion 13 .
  • the elastic sleeve 24 can be an elastic rubber body, or an elastic rigid body with openings.
  • the transition fitting portion 21 of the transition terminal 2 can continue to expand outward, increasing the gripping force of the transition fitting portion 21 on the plug fitting portion 13 .
  • a transition connection portion 22 is provided between the transition fitting portion 21 and the wire connection portion 23 , and a third annular groove 221 for installing a sealing ring is provided outside the transition connection portion 22 .
  • Setting the sealing ring at the third annular groove 221 can play a sealing role, preventing dust, water or mist from entering the transition fitting portion 21 from the transition connection portion 22 and affecting the electrical performance of the transition fitting portion 21 .
  • the wire connection part 23 is a cylindrical structure or a sheet structure or a radial opening structure.
  • the wire connection part 23 can choose different shapes according to the cross-sectional shape of the paired wire or the corresponding connection method, and its cross-section can also be circular, elliptical, open ring, U-shaped, flat or polygonal.
  • the length of the columnar insertion part is 25%-100% of the length of the columnar cavity.
  • the plug-in fitting part 13 and the transition fitting part 21 can be plugged into the transition fitting part 21 completely, and can also be partially plugged into the transition fitting part 21, but if the plug-in fitting part 13 is too short, the contact area is not enough, and the resulting in an increase in resistance. If the mating portion 13 is too long, raw materials will be wasted, which is also not conducive to sealing.
  • the contact area between the plug-fit part 13 and the transition fit part 21 is a key characteristic. The larger the contact area, the smaller the voltage drop.
  • Table 1 Effect of the ratio of the length of the cylindrical socket to the length of the cylindrical cavity on the voltage drop
  • r1 is the outer diameter of the part where the columnar socket is inserted into the columnar cavity, and the unit is mm;
  • r2 is the minimum inner diameter of the columnar cavity, in mm;
  • r1 is greater than r2, so that the tension of the metal makes the transition fitting 21 grip the plug fitting 13 more forcefully after insertion.
  • the gripping force greater than 30N is an ideal value.
  • the test method for the contact resistance of the plug-in terminal is: use a micro-resistance measuring instrument, measure the resistance at the contact position between the plug-fitting part 13 and the transition-fitting part 21, and read the value on the micro-resistance measuring instrument.
  • the contact resistance between the transition fit portion 21 and the transition fit part 21 is ideally less than 50 ⁇ in this embodiment.
  • the inventor chooses the value range of N to be between 0.5% and 20%, which not only ensures that the plug-fitting part 13 is relatively easy to insert into the transition-fitting part 21, but also ensures that the connection between the plug-fitting part 13 and the transition-fitting part 21
  • the gripping force and contact resistance meet the requirements of the ideal value, which greatly guarantees the mechanical and electrical properties of the terminal and prolongs the service life of the terminal.
  • the plug fitting portion 13 includes a cylindrical plug portion
  • the corresponding transition fit portion 21 includes the columnar plug portion
  • the cylindrical plug portion includes a plurality of outer plug pieces arranged along the circumferential direction.
  • a plurality of external plugs 211 are arranged along the circumferential direction and form a cylindrical cavity inside the mating portion 13 .
  • the external plug-in sheet 211 extends in a corrugated shape in the length direction.
  • One side of the external connecting piece 211 faces the external connecting portion 11 , and the thickness of the other side of the external connecting piece 211 is greater than the thickness of the one side of the external connecting piece 211 .
  • the end edges of the transition fit 21 are provided with chamfers or roundings 131 .
  • plug fitting part 13 is screwed, plugged or screwed to the transition fitting part 21 .
  • the outer surface of the plug fitting portion 13 includes a tapered section 212 .
  • the length of the columnar insertion part is 25%-100% of the length of the columnar cavity.
  • the external plugging part 11 has a cylindrical structure, and the external plugging part 11 includes a plurality of external plugging strips 111 arranged along the circumferential direction.
  • the external cutting strips 111 have a long strip structure, there is a gap between two adjacent external cutting strips 111 , and the external cutting strips 111 extend in a corrugated shape along the length direction.
  • One side of the external strip 111 faces the mating portion 13 , and the thickness of the other side of the external strip 111 is greater than the thickness of one side of the external strip 111 .
  • At least part of the surface of the plug terminal 1 and/or the transition terminal 2 has a plating layer (that is, at least a part of the surface of the plug terminal 1 has a plating layer, or at least a part of the surface of the transition terminal 2 has a plating layer, or At least part of the surface of the plug terminal 1 and the transition terminal 2 has a plating layer)
  • the plating layer is to improve corrosion resistance, improve electrical conductivity, increase the number of plugging times, and can better prolong the service life of the plug terminal 1 and transition terminal 2 .
  • the plating layer adopts a multi-layer plating method. After the processing of the plug-in terminal 1 and/or the transition terminal 2, there are still many gaps and holes under the microscopic interface of the surface. These gaps and holes are the The biggest cause of wear and corrosion of the plug-in terminal 1 and/or transition terminal 2 during use, so it is necessary to coat the surface of the plug-in terminal 1 and/or transition terminal 2 with a bottom layer to fill the gaps and holes on the surface.
  • the underlying material is one or more of gold, silver, nickel, tin, tin-lead alloy and zinc; the surface material is gold, silver, nickel, tin, tin-lead alloy, silver-antimony alloy, palladium, palladium
  • nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy is one or more of gold, silver, nickel, tin, tin-lead alloy and zinc
  • the surface material is gold, silver, nickel, tin, tin-lead alloy, silver-antimony alloy, palladium, palladium
  • nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy is nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy.
  • the thickness of the bottom layer is 0.01 ⁇ m-15 ⁇ m.
  • the bottom layer has a thickness of 0.1 ⁇ m-9 ⁇ m.
  • the thickness of the surface layer is 0.5 ⁇ m-55 ⁇ m.
  • the thickness of the surface layer is 1 ⁇ m-35 ⁇ m.
  • the inventor used the same specification and material, different thicknesses of the bottom layer of nickel plating, and the same thickness of the thickness of the silver-plated surface layer of the plug-in terminal sample, and used the same specification for the mating terminal.
  • the connectors were tested for a series of temperature rise and corrosion resistance time, and the experimental results are shown in Table 3 below.
  • the temperature rise test in Table 3 below is to pass the same current to the plug-in terminal 1 and transition terminal 2 after plugging in, and detect the temperature at the same position of the plug-in terminal before power-on and after the temperature is stabilized in a closed environment, and do Take the absolute value of the difference. In this embodiment, a temperature rise greater than 50K is considered unqualified.
  • the thickness of the underlying nickel plating layer is greater than 15 ⁇ m, due to the thicker underlying plating layer, the heat generated by the plug-in terminal 1 and the transition terminal 2 cannot be dissipated, so that the temperature rise of the plug-in terminal is unqualified, and the thicker coating is easy to dissipate from the surface of the terminal Falling off, resulting in a decrease in the number of cycles of corrosion resistance. Therefore, the inventors choose the thickness of the bottom plating layer to be 0.01 ⁇ m-15 ⁇ m. Preferably, the inventors found that when the thickness of the bottom coating is 0.1 ⁇ m-9 ⁇ m, the comprehensive effect of the temperature rise and corrosion resistance of the plug-in terminal is better. Therefore, in order to further improve the safety, reliability and practicability of the product itself, the bottom layer is preferred.
  • the coating thickness is 0.1 ⁇ m-9 ⁇ m.
  • the experimental method is the same as the above-mentioned experimental method.
  • the thickness of the silver plating layer on the surface is greater than 55 ⁇ m, due to the thicker bottom layer, the heat generated by the plug terminal 1 and the transition terminal 2 cannot be dissipated, so that the temperature rise of the plug terminal is unqualified, and the thicker coating is easy to dissipate from the surface of the terminal. Falling off, resulting in a decrease in the number of cycles of corrosion resistance. Moreover, since the surface coating metal is more expensive, the use of a thicker coating does not improve performance, and there is no use value. Therefore, the inventor chooses the thickness of the surface silver plating layer to be 0.1 ⁇ m-55 ⁇ m.
  • the inventor found that when the thickness of the surface coating is 1 ⁇ m-35 ⁇ m, the comprehensive effect of the temperature rise and corrosion resistance of the plug terminal 1 and the transition terminal 2 is better. Therefore, in order to further improve the safety, reliability and practicality of the product itself
  • the thickness of the surface coating is preferably 1 ⁇ m-35 ⁇ m.
  • the transition terminal 2 has a plating layer, for example, the transition fitting part 21 has a plating layer, and the wire connecting part 23 has a plating layer, and the material of the plating layer on the transition fitting part 21 and the plating layer on the wire connecting part 23 can be different.
  • the coating material is generally selected from metals with excellent electrical conductivity, stability and wear resistance. Materials, but such metals are generally precious metals, the price is higher.
  • the wire connection part 23 is a position for electrical connection with the conductor of the cable, and the requirements for stability and wear resistance are not high, and some metal materials with excellent performance, but cheap and that can be used in batches can be selected as the coating material.
  • the transition terminal 2 has an integrated structure, the transition fitting part 21, the transition connection part 22 and the wire connection part 23 are sequentially connected along the axis direction of the transition terminal 2, and the transition connection part 22 is used to connect the transition fitting part 21 and The wire connection part 23 is shown in FIG. 1 and FIG. 2 .
  • the axis of the plug terminal 1 coincides with the axis of the transition terminal 2 .
  • the charging socket 3 includes the above-mentioned transition connection terminals, and the wire connecting portion 23 is connected with wires, as shown in FIG. 6 .
  • the plug terminal 1 and the transition terminal 2 are respectively arranged in different parts of the charging socket 3 .
  • the plug-in terminal 1 When the plug-in terminal 1 is damaged, only the plug-in terminal 1 can be removed and replaced without replacing the transition terminal 2 and other parts of the charging socket 3, which realizes the effects of quick installation, maintenance, and replacement, and reduces the overall replacement cost. the cost of.
  • the charging plug includes the above-mentioned transition connection terminal, and the wire connecting portion 23 is connected with a wire.
  • plug-in terminal 1 When the plug-in terminal 1 is damaged, only the plug-in terminal 1 can be removed and replaced without replacing the transition terminal 2 and other parts of the charging plug, which achieves the effects of quick installation, maintenance, and replacement, and reduces the cost of overall replacement. cost.

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Abstract

The present invention provides a transition connection terminal, a charging receptacle and a charging plug. The transition connection terminal comprises a plugging terminal (1) and a transition terminal (2). The plugging terminal (1) comprises an external plug portion (11) and a plugging matching portion (13) which are sequentially arranged. The transition terminal (2) comprises a transition matching portion (21) and a wire connection portion (23) which are sequentially arranged. The plugging matching portion (13) is detachably connected to the transition matching portion (21). The transition connection terminal contains a plugging terminal and a transition terminal which are detachably connected. A plugging terminal can be simply replaced when damaged, thereby achieving rapid installation, maintenance and replacement, and reducing the overall replacement cost.

Description

一种过渡连接的端子、充电插座和充电插头A transition connection terminal, charging socket and charging plug
相关申请related application
本申请要求专利申请号为202122683188.2、申请日为2021年11月4日、发明名称为“一种过渡连接的端子、充电插座和充电插头”的中国实用新型专利的优先权。This application claims the priority of the Chinese utility model patent with the patent application number 202122683188.2, the application date is November 4, 2021, and the invention title is "a transitional connection terminal, charging socket and charging plug".
技术领域technical field
本发明涉及电气连接领域,具体的是一种过渡连接的端子,还是一种充电插座,更是一种充电插头。The invention relates to the field of electrical connection, in particular to a transition connection terminal, a charging socket, and even a charging plug.
背景技术Background technique
随着汽油燃料的资源枯竭和环境保护的原因,越来越多的国家将新能源汽车作为未来汽车的发展方向,为新能源电池补充能量的充电系统也越来越快的发展,但是目前的充电系统中的充电座,大多采用充电座体安装在汽车上,端子连接线缆、固定卡子固定端子,后盖穿过线缆后固定在充电座体上,当充电座的部分端子由于插拔次数过多,或者由于电路短路引起的端子损坏,需要维修更换端子时,需要将充电座所有的线缆从车身上先拆卸下来,然后将充电座的后盖拆开,将固定卡子拆开,将连接线缆的端子取出,由于端子连接线缆一般采用压接或焊接,因此需要将损坏的端子剪掉,又由于线缆长度设定没有修理余量,可能还需要更换线缆,还需要将整个线缆的外装、胶带全部拆除,才能对充电座进行维修,工时很长,需要拆卸的零部件较多,更多的时候会选择全部更换充电座,维修成本很高。With the depletion of gasoline fuel resources and environmental protection reasons, more and more countries regard new energy vehicles as the development direction of future vehicles, and the charging system for new energy batteries is also developing faster and faster, but the current The charging stand in the charging system is mostly installed on the car with the charging stand body, the terminal is connected to the cable, the clamp is fixed to the terminal, and the rear cover is fixed on the charging stand body after passing through the cable. Too many times, or the terminal is damaged due to short circuit. When the terminal needs to be repaired and replaced, all the cables of the charging stand need to be removed from the vehicle body, and then the rear cover of the charging stand is disassembled, and the fixing clip is disassembled. Take out the terminal of the connecting cable. Since the terminal connecting cable is usually crimped or welded, it is necessary to cut off the damaged terminal. Since there is no repair allowance for the cable length, the cable may need to be replaced. The charging stand needs to be repaired only after the entire cable exterior and adhesive tape are removed. The man-hour is very long, and there are many parts that need to be disassembled. Most of the time, the charging stand will be replaced entirely, and the maintenance cost is very high.
因此,电气连接领域急需一种可以快速拆卸的过渡连接端子,以及带这种过渡连接端子的充电插座或充电插头,能够对部分损坏零件进行更换,提高维修效率,降低维修成本。Therefore, in the field of electrical connection, there is an urgent need for a transitional connection terminal that can be quickly disassembled, and a charging socket or a charging plug with such a transitional connection terminal, which can replace some damaged parts, improve maintenance efficiency, and reduce maintenance costs.
申请内容application content
为了实现端子的快速维修,本发明提供了一种过渡连接的端子、充电插座和充电插头,该过渡连接的端子含有可拆卸连接的插接端子和过渡端子,当插接端子损坏时,仅更换插接端子即可,从而实现了快速安装、维修、更换等效果,降低了总体更换的成本。In order to realize quick maintenance of the terminal, the present invention provides a transition connection terminal, a charging socket and a charging plug. It only needs to plug in the terminal, so as to realize the effects of rapid installation, maintenance, replacement, etc., and reduce the overall replacement cost.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种过渡连接的端子,包括插接端子和过渡端子,插接端子含有依次设置的外接插部和接插配合部,过渡端子含有依次设置的过渡配合部和导线连接部,接插配合部与过渡配合部可拆卸连接。A terminal for transitional connection, including a plug-in terminal and a transition terminal, the plug-in terminal includes an external plug-in part and a plug-in fitting part arranged in sequence, the transition terminal includes a transition-fit part and a wire connection part arranged in sequence, the plug-in fitting part and the The transition fit is detachably attached.
一种充电插座,所述充电插座包括上述的过渡连接的端子,导线连接部连接有导线。A charging socket, the charging socket includes the above-mentioned transition connection terminal, and the wire connection part is connected with a wire.
一种充电插头,所述充电插头包括上述的过渡连接的端子,导线连接部连接有导线。A charging plug, the charging plug includes the above-mentioned transition connection terminal, and the wire connection part is connected with a wire.
本发明的有益效果是:The beneficial effects of the present invention are:
1.该过渡连接的端子含有可拆卸连接的插接端子和过渡端子,当插接端子损坏时,仅更换插接端子即可,从而实现了快速安装、维修、更换等效果,降低了总体更换的成本。1. The terminal of the transition connection contains a plug-in terminal and a transition terminal for detachable connection. When the plug-in terminal is damaged, only the plug-in terminal can be replaced, thereby realizing the effects of quick installation, maintenance, replacement, etc., and reducing the overall replacement the cost of.
2.本发明通过设置具有过渡配合部的过渡端子,使接插配合部能够适应过渡端子的加工误差,使本发明的插接端子与过渡端子结合力更大,保证更多的接触面积,实现更好的电学性能和力学性能。2. The present invention provides a transition terminal with a transition fitting part, so that the plug fitting part can adapt to the processing error of the transition terminal, so that the coupling force between the plug terminal of the present invention and the transition terminal is greater, ensuring more contact area, and realizing Better electrical and mechanical properties.
3.本发明的插接端子,外接插条一侧的厚度小于另一侧的厚度,外接插条的另一侧的厚度增大,并且减小外接插条的另一侧内部的角度,使对配端插入后,胀开的外接插条的另一侧内部平面与对配端表面形成面接触,增大了两者的接触面积,保证了插接端子的电气性能。3. In the plug terminal of the present invention, the thickness of one side of the external plug strip is smaller than the thickness of the other side, the thickness of the other side of the external plug strip is increased, and the angle inside the other side of the external plug strip is reduced, so that After the mating end is inserted, the inner plane on the other side of the expanded external plug-in strip forms surface contact with the mating end surface, which increases the contact area between the two and ensures the electrical performance of the plug-in terminal.
4.本发明的所述筒状接插部含有柱状腔体,所述柱状腔体的一端的断面面积小于或等于所述柱状腔体的另一端的断面面积,柱状插接部插入后可以让外接插片胀起时,与柱状插接部表面形成更大的接触面积。4. The cylindrical socket of the present invention contains a columnar cavity, the cross-sectional area of one end of the columnar cavity is less than or equal to the cross-sectional area of the other end of the columnar cavity, and the columnar socket can be inserted into When the external plug-in piece expands, it forms a larger contact area with the surface of the columnar plug-in portion.
5.本发明的柱状插接部的一端设置倒角或倒圆,能够方便插入;本发明的过渡端子上可以设置弹性套件,当过渡端子本身因设计原因弹性不足时,可以使用弹性套件补充过渡端子对接插配合部的抓紧力。5. One end of the columnar insertion part of the present invention is provided with chamfering or rounding, which can facilitate insertion; the transition terminal of the present invention can be provided with an elastic sleeve, and when the transition terminal itself is insufficient in elasticity due to design reasons, the elastic sleeve can be used to supplement the transition The gripping force of a terminal against a mating mating portion.
6.本发明的插接端子和过渡端子采用了镀层,能够更好的增加防腐性能。6. The plug-in terminal and the transition terminal of the present invention adopt plating, which can better increase the anti-corrosion performance.
7.本发明的插接端子,通过将外接插条设置为波纹状结构,既增大了外接插条与对配端的接触面积,增强了插接端子的电学性能,又能对对配端起到轴向定位效果,防止对配端从插接端子中脱出,提高安全可靠性。7. The plug-in terminal of the present invention, by setting the external plug-in strip in a corrugated structure, not only increases the contact area between the external plug-in strip and the mating end, enhances the electrical performance of the plug-in terminal, but also can play a role in the mating end. To achieve the axial positioning effect, prevent the mating end from coming out of the plug terminal, and improve safety and reliability.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意 性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the application are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention.
图1是本发明所述过渡连接的端子的分解示意图。Fig. 1 is an exploded schematic diagram of a terminal of a transition connection according to the present invention.
图2是本发明所述过渡连接的端子的连接示意图。Fig. 2 is a schematic diagram of connection of terminals of the transition connection according to the present invention.
图3是插接端子的示意图。Fig. 3 is a schematic diagram of a plug terminal.
图4是第一环形凹槽与环形凸起的结构示意图。Fig. 4 is a structural schematic diagram of the first annular groove and the annular protrusion.
图5是弹性套件的工作状态剖视图。Fig. 5 is a sectional view of the working state of the elastic sleeve.
图6是充电插座的分解示意图。Fig. 6 is an exploded schematic view of the charging socket.
1、插接端子;2、过渡端子;3、充电插座;1. Plug terminal; 2. Transition terminal; 3. Charging socket;
11、外接插部;12、接插连接部;13、接插配合部;11. External plugging part; 12. Plugging connection part; 13. Plugging fitting part;
21、过渡配合部;22、过渡连接部;23、导线连接部;24、弹性套件;21. Transition fit part; 22. Transition connection part; 23. Wire connection part; 24. Elastic kit;
111、外接插条;121、第二环形凹槽;131、倒角或倒圆;132、第一环形凹槽;111. External inserts; 121. Second annular groove; 131. Chamfering or rounding; 132. First annular groove;
211、外接插片;212、渐缩段;213、第一凸环段;214、凹环段;215、第二凸环段;221、第三环形凹槽。211, external insert piece; 212, tapered section; 213, first convex ring section; 214, concave ring section; 215, second convex ring section; 221, third annular groove.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
一种过渡连接的端子,包括插接端子1和过渡端子2,插接端子1含有依次设置的外接插部11和接插配合部13,过渡端子2含有依次设置的过渡配合部21和导线连接部23,接插配合部13与过渡配合部21可拆卸连接,如图1至图3所示。A terminal for transition connection, including a plug terminal 1 and a transition terminal 2, the plug terminal 1 includes an external plug-in part 11 and a plug-in fitting part 13 arranged in sequence, and the transition terminal 2 includes a transition fitting part 21 and a wire connection arranged in sequence part 23, the plug fitting part 13 is detachably connected with the transition fitting part 21, as shown in Fig. 1 to Fig. 3 .
外接插部11用于与其它的端子连接,接插配合部13用于与过渡端子2连接,过渡配合部21用于与插接端子1连接,导线连接部23用于与导线连接。当插接端子1损坏时,可以仅更换插接端子1,而不用更换过渡端子2,实现了快速安装、维修、更换等,降低了总体更换的成本。The external socket part 11 is used for connecting with other terminals, the plug fitting part 13 is used for connecting with the transition terminal 2 , the transition fitting part 21 is used for connecting with the plug terminal 1 , and the wire connecting part 23 is used for connecting with wires. When the plug-in terminal 1 is damaged, only the plug-in terminal 1 can be replaced without replacing the transition terminal 2, which realizes quick installation, maintenance, replacement, etc., and reduces the overall replacement cost.
进一步的,接插配合部13套设于过渡配合部21内,或接插配合部13套设于过渡配合部21外。也就是说在具体实施时,可以是过渡配合部21套接在接插配合部13外部,也可以是接插配合部13套接在过渡配合部21的外部,只要能将接插配合部13和过渡配合部21套接,从而使插接端子1和过渡端子2完成连接,都是可行的方案。Further, the plug fitting portion 13 is sleeved inside the transition fit portion 21 , or the plug fit portion 13 is sleeved outside the transition fit portion 21 . That is to say, during specific implementation, the transition fit portion 21 can be sleeved outside the plug fit portion 13, or the plug fit portion 13 can be sleeved outside the transition fit portion 21, as long as the plug fit portion 13 can be It is a feasible solution to socket with the transition fitting part 21 so as to complete the connection between the plug terminal 1 and the transition terminal 2 .
例如,接插配合部13包含柱状插接部或筒状接插部,对应的过渡配合部21则包含所述筒状接插部或所述柱状插接部。当接插配合部13包含柱状插接部,过渡配合部21 包含筒状接插部时,接插配合部13的柱状插接部和过渡配合部21的筒状接插部匹配插接;当接插配合部13包含筒状接插部,过渡配合部21包含柱状插接部时,接插配合部13的筒状接插部和过渡配合部21的柱状插接部匹配插接。For example, the plug fitting portion 13 includes a cylindrical socket portion or a cylindrical socket portion, and the corresponding transition fit portion 21 includes the cylindrical socket portion or the cylindrical socket portion. When the plug fitting part 13 includes a columnar socket part and the transition fit part 21 includes a cylindrical socket part, the columnar plug part of the plug fit part 13 and the cylindrical socket part of the transition fit part 21 are mated and inserted; The plug fitting part 13 includes a cylindrical plug part, and when the transition fit part 21 includes a cylindrical plug part, the cylindrical plug part of the plug fit part 13 and the cylindrical plug part of the transition fit part 21 are mated and inserted.
下面先以接插配合部13套设于过渡配合部21内为例进行说明。In the following, it will be described first by taking the socket fitting part 13 sleeved in the transition fitting part 21 as an example.
在本实施例中,外接插部11呈筒形结构,外接插部11含有沿周向设置的多个外接插条111。外接插条111呈长条形结构,相邻的两个外接插条111之间存在缝隙,如图1至图3所示。In this embodiment, the external plugging part 11 has a cylindrical structure, and the external plugging part 11 includes a plurality of external plugging strips 111 arranged along the circumferential direction. The external inserting strips 111 are elongated, and there are gaps between two adjacent external inserting strips 111 , as shown in FIGS. 1 to 3 .
在本实施例中,外接插条111在长度方向上呈波纹状延伸。所述长度方向与插接端子1的轴线方向相同。通过将外接插条111设置为波纹状结构,既增大了外接插条111与对配端的接触面积,增强插接端子1的电学性能,又能够对对配端起到轴向定位效果,防止对配端从插接端子1脱出,提高安全可靠性。In this embodiment, the external inserting strip 111 extends in a corrugated shape in the length direction. The length direction is the same as the axial direction of the plug terminal 1 . By setting the external plug strip 111 in a corrugated structure, the contact area between the external plug strip 111 and the mating end is increased, the electrical performance of the plug terminal 1 is enhanced, and the mating end can be axially positioned to prevent The mating end is detached from the plug terminal 1, which improves safety and reliability.
在本实施例中,外接插条111的一侧朝向接插配合部13,外接插条111的另一侧的厚度大于外接插条111的一侧的厚度。即外接插条111的左侧朝向接插配合部13,外接插条111的右侧的厚度大于外接插条111的左侧的厚度,如图1所示。外接插条111前端的厚度增大,使对配端插入后,胀开的外接插条111前端内部平面与对配端表面形成面接触,增大了两者的接触面积,保证了插接端子1的电气性能。In this embodiment, one side of the external plugging strip 111 faces the mating portion 13 , and the thickness of the other side of the external plugging strip 111 is greater than the thickness of one side of the external plugging strip 111 . That is, the left side of the external plugging strip 111 faces the mating portion 13 , and the thickness of the right side of the external plugging strip 111 is greater than the thickness of the left side of the external plugging strip 111 , as shown in FIG. 1 . The thickness of the front end of the external insertion strip 111 is increased, so that after the mating end is inserted, the internal plane of the front end of the expanded external insertion strip 111 forms surface contact with the surface of the mating end, which increases the contact area between the two and ensures that the plug terminal 1 electrical performance.
在本实施例中,接插配合部13与过渡配合部21可以通过螺纹连接、插接或螺钉连接。螺纹连接是所述接插配合部13与过渡配合部21分别具有螺纹结构,能够互相螺接在一起,或者使用单独的螺柱和螺母连接在一起。螺纹连接的优点是可拆卸性,能够反复进行组装和拆卸,适用于需要经常拆卸的场景。插接是所述接插配合部13与过渡配合部21连接处有嵌入式结构,能够将两者插接装配在一起。优点是不需要使用工具,只需要将接插配合部13与过渡配合部21装配到一起就可以,适用于维修维护等场景。螺钉连接是在接插配合部13与过渡配合部21上分别设置连接孔,螺钉穿过连接孔,将接插配合部13与过渡配合部21连接在一起。In this embodiment, the plug fitting part 13 and the transition fitting part 21 may be connected by thread, plug or screw. The threaded connection means that the plug fitting part 13 and the transition fitting part 21 respectively have a threaded structure, and can be screwed together, or connected together by using separate studs and nuts. The advantage of threaded connection is detachability, which can be assembled and disassembled repeatedly, and is suitable for scenes that require frequent disassembly. Plug-in means that there is an embedded structure at the joint between the plug-fit part 13 and the transition fit part 21, and the two can be plug-fitted together. The advantage is that there is no need to use tools, and it is only necessary to assemble the plug fitting part 13 and the transition fitting part 21 together, which is suitable for maintenance and other scenarios. The screw connection is to provide connecting holes on the plug fitting part 13 and the transition fitting part 21 respectively, and the screws pass through the connecting holes to connect the plug fitting part 13 and the transition fitting part 21 together.
在本实施例中,外接插部11和接插配合部13之间设有接插连接部12,接插连接部12呈圆柱状结构,接插连接部12外设有用于安装密封圈的第二环形凹槽121。密封圈设置在第二环形凹槽121内,能够起到密封的作用,能够防止尘埃、水或水雾从接插连接部12进入外接插部11,影响外接插部11的电学性能。In this embodiment, a plug connection part 12 is provided between the external plug part 11 and the plug fitting part 13. The plug connection part 12 has a cylindrical structure. Two annular grooves 121. The sealing ring is arranged in the second annular groove 121 , which can play a role of sealing and prevent dust, water or mist from entering the external socket 11 from the socket connection portion 12 and affecting the electrical performance of the external socket 11 .
在本实施例中,接插配合部13包含柱状插接部,对应的过渡配合部21包含筒状接插部,接插配合部13的柱状插接部和过渡配合部21的筒状接插部匹配插接。所述柱状 插接部的一端的端部边缘设有倒角或倒圆131。倒角或倒圆131能够对接插配合部13其引导作用,方便其插入过渡配合部21。In this embodiment, the plug fitting part 13 includes a columnar plug part, and the corresponding transition fit part 21 includes a cylindrical plug part, and the cylindrical plug part of the plug fit part 13 and the cylindrical plug part of the transition fit part 21 part mating plug. A chamfer or rounding 131 is provided on the end edge of one end of the columnar insertion part. The chamfer or rounding 131 can guide the plug fitting part 13 to facilitate its insertion into the transition fitting part 21 .
在本实施例中,插接端子1为一体式结构,外接插部11、接插连接部12和接插配合部13沿插接端子1的轴线方向依次连接,接插连接部12用于连接外接插部11和接插配合部13,如图1和图3所示。In this embodiment, the plug terminal 1 has an integrated structure, and the external plug part 11, the plug connection part 12 and the plug mating part 13 are sequentially connected along the axial direction of the plug terminal 1, and the plug connection part 12 is used for connecting The external socket part 11 and the socket fitting part 13 are shown in Fig. 1 and Fig. 3 .
在本实施例中,所述柱状插接部的外周面设有第一环形凹槽132,所述筒状接插部的内周面设有环形凸起,如图4所示,第一环形凹槽132与所述环形凸起匹配连接。接插配合部13的柱状插接部和过渡配合部21的筒状接插部匹配插接,所述柱状插接部的外周面设有第一环形凹槽132。在一些实施方式中,所述筒状接插部的内周面设有环形凸起,当接插配合部13与过渡配合部21插接后,第一环形凹槽132能够和过渡配合部21内的环形凸起配合防止接插配合部13与过渡配合部21分离。In this embodiment, a first annular groove 132 is provided on the outer peripheral surface of the columnar insertion part, and an annular protrusion is provided on the inner peripheral surface of the cylindrical insertion part. As shown in FIG. 4 , the first annular groove 132 The groove 132 is matched with the annular protrusion. The cylindrical socket part of the plug fitting part 13 is mated with the cylindrical socket part of the transition fit part 21 , and the outer peripheral surface of the cylindrical socket part is provided with a first annular groove 132 . In some embodiments, the inner peripheral surface of the cylindrical socket part is provided with an annular protrusion. When the socket fitting part 13 is plugged into the transition fitting part 21, the first annular groove 132 can be connected to the transition fitting part 21. The inner annular protrusion fits to prevent the plug fit 13 from being separated from the transition fit 21 .
在本实施例中,过渡配合部21呈筒形结构,过渡配合部21含有沿周向设置的多个外接插片211,多个外接插片211沿周向布置并在过渡配合部21内部构成柱状腔体。外接插片211呈长条形结构,相邻的两个外接插片211之间存在缝隙,使得外接插片211能够具有弹性,从而方便接插配合部13的插入。In this embodiment, the transition fitting portion 21 is in a cylindrical structure, and the transition fitting portion 21 includes a plurality of external plug-in pieces 211 arranged along the circumferential direction, and the plurality of external plug-in pieces 211 are arranged in the circumferential direction and constituted inside the transition fit portion 21. columnar cavity. The outer connecting pieces 211 have a long strip structure, and there is a gap between two adjacent outer connecting pieces 211 , so that the outer connecting pieces 211 can have elasticity, thereby facilitating the insertion of the mating portion 13 .
在本实施例中,所述柱状腔体的一端为入口端,所述柱状插接部能够从所述柱状腔体的一端插入所述柱状腔体内,所述柱状腔体的一端的断面面积小于或等于所述柱状腔体的另一端的断面面积,即过渡配合部21的柱状腔体的左侧朝向导线连接部23,过渡配合部21的柱状腔体的左侧的断面面积大于过渡配合部21的柱状腔体的右侧的断面面积,如图1所示。过渡配合部21的柱状腔体的内径与接插配合部13外径完全一样的话,由于公差配合的原因,两者会出现接插配合部13插不进过渡配合部21的柱状腔体的情况,或者过渡配合部21的柱状腔体与接插配合部13有大部分接触不到的区域,导致无法实现电气导通,或者接触面积小导致接触电阻增大,线路温升过高等情况。因此发明人设置过渡配合部21的柱状腔体的内部为开口小,后端大的锥形,使接插配合部13能够插入到过渡配合部21内,同时可以使外接插片211有更大的变形空间,使过渡配合部21与对接插配合部13对插后获得更大的抓紧力。In this embodiment, one end of the columnar cavity is an inlet end, and the columnar insertion part can be inserted into the columnar cavity from one end of the columnar cavity, and the cross-sectional area of one end of the columnar cavity is less than Or equal to the sectional area of the other end of the columnar cavity, that is, the left side of the columnar cavity of the transition fit part 21 faces the wire connection part 23, and the cross-sectional area of the left side of the columnar cavity of the transition fit part 21 is larger than the transition fit part The cross-sectional area of the right side of the columnar cavity of 21 is shown in Fig. 1 . If the inner diameter of the cylindrical cavity of the transition fit part 21 is exactly the same as the outer diameter of the plug fit part 13, the plug fit part 13 cannot be inserted into the cylindrical cavity of the transition fit part 21 due to tolerance fit. , or the columnar cavity of the transition fit part 21 and the plug fit part 13 have a mostly inaccessible area, resulting in the failure to achieve electrical conduction, or the small contact area leads to increased contact resistance, and the temperature rise of the circuit is too high. Therefore the inventor sets the interior of the columnar cavity of the transition fit portion 21 to have a small opening and a large tapered rear end, so that the plug fit portion 13 can be inserted into the transition fit portion 21, and the outer plug piece 211 can be made larger. The deformation space is large, so that the transition fit part 21 and the mating fit part 13 can obtain greater gripping force after they are mated.
进一步的,沿导线连接部23向过渡配合部21的方向,过渡配合部21的外表面含有渐缩段212,如图1所示。沿导线连接部23向过渡配合部21的方向,渐缩段212的外径逐渐减小。在本实施例中,渐缩段212的末端还依次设置有第一凸环段213、凹环段214和第二凸环段215。其中,第一凸环段213的外径等于第二凸环段215的外径, 第一凸环段213的外径大于凹环段214的外径,第一凸环段213、凹环段214和第二凸环段215能够增加过渡配合部21的强度,保证过渡配合部21的与接插配合部13的连接力。Further, along the direction from the wire connecting portion 23 to the transition fitting portion 21 , the outer surface of the transition fitting portion 21 includes a tapered section 212 , as shown in FIG. 1 . Along the direction from the wire connecting portion 23 to the transition fitting portion 21 , the outer diameter of the tapered section 212 decreases gradually. In this embodiment, a first protruding ring segment 213 , a concave ring segment 214 and a second protruding ring segment 215 are arranged at the end of the tapered segment 212 in sequence. Wherein, the outer diameter of the first convex ring segment 213 is equal to the outer diameter of the second convex ring segment 215, the outer diameter of the first convex ring segment 213 is greater than the outer diameter of the concave ring segment 214, the first convex ring segment 213, the concave ring segment 214 and the second convex ring segment 215 can increase the strength of the transition fit portion 21 and ensure the connection force between the transition fit portion 21 and the plug fit portion 13 .
在一些实施方式中,凹环段214外匹配地套设有弹性套件24,如图5所示,当过渡端子2由于使用环境的原因,壁厚设计过薄,或者开口数量较多,或者与接插配合部13直径差距较大时,过渡端子2对接插配合部13的抓紧力会不足,会导致过渡端子2与接插配合部13的接触面积小,电学性能差。当过渡端子2本身因设计原因弹性不足时,可以使用弹性套件24补充过渡端子2对接插配合部13的抓紧力。弹性套件24可以是弹性橡胶体,也可以是含有开口的弹性刚体。过渡端子2的过渡配合部21可以继续向外扩展,增大过渡配合部21对接插配合部13的抓紧力。In some embodiments, the concave ring section 214 is matched with the elastic sleeve 24, as shown in FIG. When the diameter difference of the mating portion 13 is large, the gripping force of the transition terminal 2 on the mating portion 13 will be insufficient, resulting in a small contact area between the transition terminal 2 and the mating portion 13 and poor electrical performance. When the elasticity of the transition terminal 2 itself is insufficient due to design reasons, the elastic sleeve 24 can be used to supplement the gripping force of the transition terminal 2 on the mating portion 13 . The elastic sleeve 24 can be an elastic rubber body, or an elastic rigid body with openings. The transition fitting portion 21 of the transition terminal 2 can continue to expand outward, increasing the gripping force of the transition fitting portion 21 on the plug fitting portion 13 .
在本实施例中,过渡配合部21和导线连接部23之间设有过渡连接部22,过渡连接部22外设有用于安装密封圈的第三环形凹槽221。将密封圈设置在第三环形凹槽221处能够起到密封的作用,能够防止尘埃、水或水雾从过渡连接部22进入过渡配合部21,影响过渡配合部21的电学性能。In this embodiment, a transition connection portion 22 is provided between the transition fitting portion 21 and the wire connection portion 23 , and a third annular groove 221 for installing a sealing ring is provided outside the transition connection portion 22 . Setting the sealing ring at the third annular groove 221 can play a sealing role, preventing dust, water or mist from entering the transition fitting portion 21 from the transition connection portion 22 and affecting the electrical performance of the transition fitting portion 21 .
在本实施例中,导线连接部23为筒形结构或片状结构或径向开口结构。导线连接部23可以根据对配导线的截面形状或者对应的连接方式,选择不同的形状,其截面还可以为圆形、椭圆形、开口环形、U型、平板形或多边形。In this embodiment, the wire connection part 23 is a cylindrical structure or a sheet structure or a radial opening structure. The wire connection part 23 can choose different shapes according to the cross-sectional shape of the paired wire or the corresponding connection method, and its cross-section can also be circular, elliptical, open ring, U-shaped, flat or polygonal.
在本实施例中,所述柱状插接部的长度为所述柱状腔体的长度的25%-100%。接插配合部13与过渡配合部21插接,可以是完全的插入过渡配合部21,也可以是部分与过渡配合部21插接,但是如果接插配合部13太短则接触面积不够,会导致电阻增加。如果接插配合部13太长则浪费原料,也不利于密封设置。为了保证接插配合部13与过渡配合部21有良好的电性连接,接插配合部13与过渡配合部21接触面积是关键的特性,接触面积越大,电压降就会越小,为了验证接插配合部13与过渡配合部21长度的比例与接插配合部13与过渡配合部21之间的电压降的关系,发明人选用了10组不同长度的所述柱状插接部与相同的所述柱状腔体进行试验,然后通电流测试不同的所述柱状插接部与所述柱状腔体之间的电压降,将结果记录在表1之中。在本实施例中,电压降值大于4mV为不合格。In this embodiment, the length of the columnar insertion part is 25%-100% of the length of the columnar cavity. The plug-in fitting part 13 and the transition fitting part 21 can be plugged into the transition fitting part 21 completely, and can also be partially plugged into the transition fitting part 21, but if the plug-in fitting part 13 is too short, the contact area is not enough, and the resulting in an increase in resistance. If the mating portion 13 is too long, raw materials will be wasted, which is also not conducive to sealing. In order to ensure a good electrical connection between the plug-fit part 13 and the transition fit part 21, the contact area between the plug-fit part 13 and the transition fit part 21 is a key characteristic. The larger the contact area, the smaller the voltage drop. In order to verify The relationship between the ratio of the length of the plug fitting part 13 to the transition fitting part 21 and the voltage drop between the plug fitting part 13 and the transition fitting part 21, the inventor selected 10 groups of the columnar plug parts with different lengths and the same The columnar cavity was tested, and then the voltage drop between different columnar sockets and the columnar cavity was tested by passing a current, and the results were recorded in Table 1. In this embodiment, a voltage drop greater than 4mV is unqualified.
表1:所述柱状插接部与柱状腔体长度的比例对电压降的影响Table 1: Effect of the ratio of the length of the cylindrical socket to the length of the cylindrical cavity on the voltage drop
Figure PCTCN2022129020-appb-000001
Figure PCTCN2022129020-appb-000001
从上表1中可以看出,当所述柱状插接部的长度与所述柱状腔体的长度的百分比小于25%时,电压降大于4mV,电压降过大会导致电压的损耗,影响插接端子1和过渡端子2的传输效率,浪费了电力能源,因此电压降大于4mV为不合格;而所述柱状插接部的长度与所述柱状腔体的长度的百分比大于25%时,电压降优于合格值,并且比例越大,接插配合部13与过渡配合部21长度的电学性能越好,因此,发明人设定所述柱状插接部的长度与所述柱状腔体的长度的百分比为25%-100%。It can be seen from the above table 1 that when the percentage of the length of the columnar plug-in part to the length of the columnar cavity is less than 25%, the voltage drop is greater than 4mV, and the voltage drop is too large to cause voltage loss and affect the insertion The transmission efficiency of terminal 1 and transition terminal 2 wastes electric energy, so the voltage drop greater than 4mV is unqualified; and when the percentage of the length of the columnar plug-in part to the length of the columnar cavity is greater than 25%, the voltage drop is better than the qualified value, and the larger the ratio, the better the electrical performance of the length of the plug-fitting part 13 and the transition-fitting part 21. Therefore, the inventors set the ratio between the length of the columnar plug-in part and the length of the columnar cavity. The percentage is 25%-100%.
在本实施例中,所述柱状插接部插入所述柱状腔体的部分的外径与所述柱状腔体的最小内径之间的关系式为:In this embodiment, the relational expression between the outer diameter of the part of the columnar socket inserted into the columnar cavity and the minimum inner diameter of the columnar cavity is:
(r1-r2)/r1×100%=N;(r1-r2)/r1×100%=N;
r1为所述柱状插接部插入柱状腔体的部分的外径,单位为mm;r1 is the outer diameter of the part where the columnar socket is inserted into the columnar cavity, and the unit is mm;
r2为所述柱状腔体的最小内径,单位为mm;r2 is the minimum inner diameter of the columnar cavity, in mm;
0.5%≤N≤20%。0.5%≤N≤20%.
也就是说r1大于r2,这样在插入后金属的张力会使过渡配合部21更有力的抓紧接插配合部13。That is to say r1 is greater than r2, so that the tension of the metal makes the transition fitting 21 grip the plug fitting 13 more forcefully after insertion.
为了测试N值对端子间抓力及接触电阻的影响,发明人选用了十组N值不同的接插配合部13和过渡配合部21进行测试,测试结果如表2所示。In order to test the effect of the N value on the gripping force and contact resistance between terminals, the inventor selected ten groups of plug-in fittings 13 and transition fittings 21 with different N values for testing. The test results are shown in Table 2.
抓紧力的测试方法为:使用薄片压电式测力计,附着在接插配合部13上,使附着薄片压电式测力计的接插配合部13的外径=r1,接插配合部13与过渡配合部21进行对插,然后读取薄片压电式测力计上的数值,为插接端子的抓紧力,在本实施例中,抓紧力大于30N为理想值。The method of testing the grip force is: use a sheet piezoelectric dynamometer attached to the mating part 13, so that the outer diameter of the mating part 13 to which the piezoelectric dynamometer is attached = r1, and the mating part of the plug 13 is mated with the transition fit portion 21, and then read the value on the sheet piezoelectric dynamometer, which is the gripping force of the plug-in terminal. In this embodiment, the gripping force greater than 30N is an ideal value.
插接端子接触电阻的测试方法为:使用微电阻测量仪,接插配合部13与过渡配合部21接触位置上进行电阻的测量,并读取微电阻测量仪上的数值,接插配合部13与过渡配合部21之间的接触电阻,在本实施例中,接触电阻小于50μΩ为理想值。The test method for the contact resistance of the plug-in terminal is: use a micro-resistance measuring instrument, measure the resistance at the contact position between the plug-fitting part 13 and the transition-fitting part 21, and read the value on the micro-resistance measuring instrument. The contact resistance between the transition fit portion 21 and the transition fit part 21 is ideally less than 50 μΩ in this embodiment.
表2:不同的N的值对接插配合部13与过渡配合部21的抓紧力和接触电阻的影响Table 2: Influence of different values of N on the grip force and contact resistance of the plug fit 13 and the transition fit 21
Figure PCTCN2022129020-appb-000002
Figure PCTCN2022129020-appb-000002
从表2中可以看出,当N的值小于0.5%时,端子间的抓紧力太小,小于理想值要求,容易造成端子间的插接不牢固,并且端子间的接触电阻过大,超过理想值要求,会导致连接处的温升过高,降低安全性,减少用电装置的使用寿命。当N的值大于20%时,由于所述柱状插接部与所述柱状腔体的外径相差太大,导致接插配合部13无法插入,无法进行正常导电。因此,发明人选择N的值范围在0.5%到20%之间,既保证接插配合部13在插入过渡配合部21时比较轻松,也能保证接插配合部13与过渡配合部21之间的抓紧力和接触电阻符合理想值要求,极大的保证端子的机械性能和电气性能,延长了端子的使用寿命。It can be seen from Table 2 that when the value of N is less than 0.5%, the gripping force between the terminals is too small, which is less than the ideal value, and it is easy to cause the insertion between the terminals to be weak, and the contact resistance between the terminals is too large, exceeding Ideal value requirements will lead to excessive temperature rise at the connection, reducing safety and reducing the service life of electrical devices. When the value of N is greater than 20%, due to the large difference between the outer diameters of the columnar socket part and the columnar cavity, the plug fitting part 13 cannot be inserted and normal conduction cannot be performed. Therefore, the inventor chooses the value range of N to be between 0.5% and 20%, which not only ensures that the plug-fitting part 13 is relatively easy to insert into the transition-fitting part 21, but also ensures that the connection between the plug-fitting part 13 and the transition-fitting part 21 The gripping force and contact resistance meet the requirements of the ideal value, which greatly guarantees the mechanical and electrical properties of the terminal and prolongs the service life of the terminal.
下面再以接插配合部13套设于过渡配合部21外为例进行说明,如图6所示。Next, it will be described by taking the socket fitting part 13 sleeved outside the transition fitting part 21 as an example, as shown in FIG. 6 .
在本实施例中,接插配合部13包含筒状接插部,对应的过渡配合部21包含所述柱状插接部,所述筒状接插部含有沿周向设置的多个外接插片211,多个外接插片211沿周向布置并在接插配合部13内部构成柱状腔体。In this embodiment, the plug fitting portion 13 includes a cylindrical plug portion, and the corresponding transition fit portion 21 includes the columnar plug portion, and the cylindrical plug portion includes a plurality of outer plug pieces arranged along the circumferential direction. 211 , a plurality of external plugs 211 are arranged along the circumferential direction and form a cylindrical cavity inside the mating portion 13 .
在本实施例中,外接插片211在长度方向上呈波纹状延伸。外接插片211的一侧朝向外接插部11,外接插片211的另一侧的厚度大于外接插片211的所述一侧的厚度。过渡配合部21的端部边缘设有倒角或倒圆131。In this embodiment, the external plug-in sheet 211 extends in a corrugated shape in the length direction. One side of the external connecting piece 211 faces the external connecting portion 11 , and the thickness of the other side of the external connecting piece 211 is greater than the thickness of the one side of the external connecting piece 211 . The end edges of the transition fit 21 are provided with chamfers or roundings 131 .
进一步的,接插配合部13与过渡配合部21螺纹连接、插接或螺钉连接。Further, the plug fitting part 13 is screwed, plugged or screwed to the transition fitting part 21 .
更进一步的,沿外接插部11向接插配合部13的方向,接插配合部13的外表面含有渐缩段212。Furthermore, along the direction from the outer socket portion 11 to the socket fitting portion 13 , the outer surface of the plug fitting portion 13 includes a tapered section 212 .
更进一步的,所述柱状插接部的长度为所述柱状腔体的长度的25%-100%。Furthermore, the length of the columnar insertion part is 25%-100% of the length of the columnar cavity.
在本实施例中,外接插部11呈筒形结构,外接插部11含有沿周向设置的多个外接插条111。外接插条111呈长条形结构,相邻的两个外接插条111之间存在缝隙,外接插条111在长度方向上呈波纹状延伸。外接插条111的一侧朝向接插配合部13,外接插条111的另一侧的厚度大于外接插条111的一侧的厚度。In this embodiment, the external plugging part 11 has a cylindrical structure, and the external plugging part 11 includes a plurality of external plugging strips 111 arranged along the circumferential direction. The external cutting strips 111 have a long strip structure, there is a gap between two adjacent external cutting strips 111 , and the external cutting strips 111 extend in a corrugated shape along the length direction. One side of the external strip 111 faces the mating portion 13 , and the thickness of the other side of the external strip 111 is greater than the thickness of one side of the external strip 111 .
在一些实施方式中,插接端子1和/或过渡端子2的至少部分表面上具有镀层(即插接端子1的至少部分表面上具有镀层,或过渡端子2的至少部分表面上具有镀层,或插接端子1和过渡端子2的至少部分表面上具有镀层) 镀层是为了提高耐腐蚀性,提高导电性能,增加接插次数,能够更好的延长插接端子1和过渡端子2的使用寿命。 In some embodiments, at least part of the surface of the plug terminal 1 and/or the transition terminal 2 has a plating layer (that is, at least a part of the surface of the plug terminal 1 has a plating layer, or at least a part of the surface of the transition terminal 2 has a plating layer, or At least part of the surface of the plug terminal 1 and the transition terminal 2 has a plating layer) , the plating layer is to improve corrosion resistance, improve electrical conductivity, increase the number of plugging times, and can better prolong the service life of the plug terminal 1 and transition terminal 2 .
在一些实施例中,镀层采用多层镀的方法,所述插接端子1和/或过渡端子2在加工后,其实表面微观界面下,还是存在很多缝隙和孔洞,这些缝隙和孔洞是所述插接端子1和/或过渡端子2在使用过程中磨损和腐蚀的最大原因,因此需要在插接端子1和/或过渡端子2的表面,先镀一层底层,填补表面的缝隙和孔洞,使插接端子1和/或过渡端子2的表面平整无孔洞,然后再镀表层镀层,就会结合更加牢固,也会更加平整,镀层表面无缝隙和孔洞,使插接端子的耐磨性能、抗腐蚀性能、电学性能更优,极大的延长端子的使用寿命。In some embodiments, the plating layer adopts a multi-layer plating method. After the processing of the plug-in terminal 1 and/or the transition terminal 2, there are still many gaps and holes under the microscopic interface of the surface. These gaps and holes are the The biggest cause of wear and corrosion of the plug-in terminal 1 and/or transition terminal 2 during use, so it is necessary to coat the surface of the plug-in terminal 1 and/or transition terminal 2 with a bottom layer to fill the gaps and holes on the surface. Make the surface of the plug-in terminal 1 and/or transition terminal 2 flat without holes, and then coat the surface coating, the combination will be stronger and smoother, and the surface of the coating will be free of gaps and holes, so that the wear-resistant performance of the plug-in terminal, Corrosion resistance and electrical performance are better, which greatly prolongs the service life of the terminal.
所述底层材质为金、银、镍、锡、锡铅合金和锌中的一种或多种;所述表层材质为金、银、镍、锡、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银和银金锆合金中的一种或多种。The underlying material is one or more of gold, silver, nickel, tin, tin-lead alloy and zinc; the surface material is gold, silver, nickel, tin, tin-lead alloy, silver-antimony alloy, palladium, palladium One or more of nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy.
在另一实施例中,所述底层厚度为0.01μm-15μm。优选的,所述底层厚度为0.1μm-9μm。In another embodiment, the thickness of the bottom layer is 0.01 μm-15 μm. Preferably, the bottom layer has a thickness of 0.1 μm-9 μm.
在另一实施例中,所述表层厚度为0.5μm-55μm。优选的是,所述表层厚度为1μm-35μm。In another embodiment, the thickness of the surface layer is 0.5 μm-55 μm. Preferably, the thickness of the surface layer is 1 μm-35 μm.
为了论证底层镀层厚度变化对插接端子整体性能的影响,发明人使用相同规格、材质,采用不同镀镍底层厚度,相同的镀银表层厚度的插接端子样件,利用同种规格的对配接插件做一系列温升和耐腐蚀性时间测试,实验结果如下表3所示。In order to demonstrate the impact of the thickness change of the bottom layer on the overall performance of the plug-in terminal, the inventor used the same specification and material, different thicknesses of the bottom layer of nickel plating, and the same thickness of the thickness of the silver-plated surface layer of the plug-in terminal sample, and used the same specification for the mating terminal. The connectors were tested for a series of temperature rise and corrosion resistance time, and the experimental results are shown in Table 3 below.
下表3中的温升测试是将对插后的插接端子1和过渡端子2通相同的电流,在封闭的环境下检测通电前和温度稳定后的插接端子相同位置的温度,并做差取绝对值。在本实施例中,温升大于50K认为不合格。The temperature rise test in Table 3 below is to pass the same current to the plug-in terminal 1 and transition terminal 2 after plugging in, and detect the temperature at the same position of the plug-in terminal before power-on and after the temperature is stabilized in a closed environment, and do Take the absolute value of the difference. In this embodiment, a temperature rise greater than 50K is considered unqualified.
表3:不同底层镀层厚度对温升和耐腐蚀性的影响Table 3: Effects of different bottom coating thicknesses on temperature rise and corrosion resistance
Figure PCTCN2022129020-appb-000003
Figure PCTCN2022129020-appb-000003
Figure PCTCN2022129020-appb-000004
Figure PCTCN2022129020-appb-000004
从上表3可以看出,当底层镀镍层厚度小于0.01μm时,插接端子1和过渡端子2的温升虽然合格,但是由于镀层太薄,插接端子的耐腐蚀性周期数小于80次,不符合插接端子的性能要求。插接端子1和过渡端子2的整体性能和寿命都有很大的影响,严重时造成产品寿命骤减甚至失效燃烧事故。当底层镀镍层厚度大于15μm时,由于底层镀层较厚,插接端子1和过渡端子2产生的热量散发不出来,使插接端子的温升不合格,而且镀层较厚反而容易从端子表面脱落,造成耐腐蚀性周期数下降。因此,发明人选择底层镀层厚度为0.01μm-15μm。优选的,发明人发现底层镀层厚度为0.1μm-9μm时,插接端子的温升及耐腐蚀性的综合效果更好,因此,为了进一步提高产品本身的安全性可靠性及实用性,优选底层镀层厚度为0.1μm-9μm。It can be seen from the above table 3 that when the thickness of the underlying nickel plating layer is less than 0.01 μm, the temperature rise of the plug-in terminal 1 and the transition terminal 2 is qualified, but because the coating is too thin, the number of corrosion resistance cycles of the plug-in terminal is less than 80 Second, it does not meet the performance requirements of plug-in terminals. The overall performance and life of the plug-in terminal 1 and the transition terminal 2 have a great influence, and in severe cases, the life of the product is suddenly reduced or even a failure or combustion accident occurs. When the thickness of the underlying nickel plating layer is greater than 15 μm, due to the thicker underlying plating layer, the heat generated by the plug-in terminal 1 and the transition terminal 2 cannot be dissipated, so that the temperature rise of the plug-in terminal is unqualified, and the thicker coating is easy to dissipate from the surface of the terminal Falling off, resulting in a decrease in the number of cycles of corrosion resistance. Therefore, the inventors choose the thickness of the bottom plating layer to be 0.01 μm-15 μm. Preferably, the inventors found that when the thickness of the bottom coating is 0.1 μm-9 μm, the comprehensive effect of the temperature rise and corrosion resistance of the plug-in terminal is better. Therefore, in order to further improve the safety, reliability and practicability of the product itself, the bottom layer is preferred. The coating thickness is 0.1 μm-9 μm.
为了论证表层镀层厚度变化对插接端子1和过渡端子2整体性能的影响,发明人使用相同规格、材质,采用相同镀镍底层厚度,不同的镀银表层厚度的插接端子样件,利用同种规格的对配接插件做一系列温升和耐腐蚀性时间测试,实验结果如下表4所示。In order to demonstrate the impact of surface coating thickness changes on the overall performance of plug-in terminal 1 and transition terminal 2, the inventor used the same specifications and materials, the same thickness of the nickel-plated bottom layer, and different thicknesses of the silver-plated surface layer. Do a series of temperature rise and corrosion resistance time tests on mating connectors of various specifications, and the experimental results are shown in Table 4 below.
实验方法与上述实验方法相同。The experimental method is the same as the above-mentioned experimental method.
表4:不同表层镀层厚度对温升和耐腐蚀性的影响Table 4: Effect of different surface coating thicknesses on temperature rise and corrosion resistance
Figure PCTCN2022129020-appb-000005
Figure PCTCN2022129020-appb-000005
从上表4可以看出,当表层镀银层厚度小于0.5μm时,插接端子1和过渡端子2的温升虽然合格,但是由于镀层太薄,插接端子1和过渡端子2的耐腐蚀性周期数小于80,不符合插接端子的性能要求。对接插件的整体性能和寿命都有很大的影响,严重时造成产品寿命骤减甚至失效燃烧事故。当表层镀银层厚度大于55μm时,由于底层镀层较厚,插接端子1和过渡端子2产生的热量散发不出来,使插接端子的温升不合格,而且镀层较厚反而容易从端子表面脱落,造成耐腐蚀性周期数下降。并且,由于表层镀层金属较贵,因此使用较厚的镀层,性能没有上升,不存在使用价值。因此,发明人选择表层镀银层厚度为0.1μm-55μm。It can be seen from the above table 4 that when the thickness of the silver plating layer on the surface is less than 0.5 μm, although the temperature rise of the plug-in terminal 1 and the transition terminal 2 is qualified, but due to the thin coating, the corrosion resistance of the plug-in terminal 1 and the transition terminal 2 The number of sexual cycles is less than 80, which does not meet the performance requirements of plug terminals. It has a great impact on the overall performance and life of the connector, and in severe cases, it will cause a sudden reduction in product life or even a failure and combustion accident. When the thickness of the silver plating layer on the surface is greater than 55 μm, due to the thicker bottom layer, the heat generated by the plug terminal 1 and the transition terminal 2 cannot be dissipated, so that the temperature rise of the plug terminal is unqualified, and the thicker coating is easy to dissipate from the surface of the terminal. Falling off, resulting in a decrease in the number of cycles of corrosion resistance. Moreover, since the surface coating metal is more expensive, the use of a thicker coating does not improve performance, and there is no use value. Therefore, the inventor chooses the thickness of the surface silver plating layer to be 0.1 μm-55 μm.
优选的,发明人发现表层镀层厚度为1μm-35μm时,插接端子1和过渡端子2的温升及耐腐蚀性的综合效果更好,因此,为了进一步提高产品本身的安全性可靠性及实用性,优选表层镀层厚度为1μm-35μm。Preferably, the inventor found that when the thickness of the surface coating is 1 μm-35 μm, the comprehensive effect of the temperature rise and corrosion resistance of the plug terminal 1 and the transition terminal 2 is better. Therefore, in order to further improve the safety, reliability and practicality of the product itself The thickness of the surface coating is preferably 1 μm-35 μm.
在一些实施例中,过渡端子2上具有镀层,例如过渡配合部21上具有镀层,导线连接部23上具有镀层,过渡配合部21上镀层的材质和导线连接部23上镀层的材质可以不同。In some embodiments, the transition terminal 2 has a plating layer, for example, the transition fitting part 21 has a plating layer, and the wire connecting part 23 has a plating layer, and the material of the plating layer on the transition fitting part 21 and the plating layer on the wire connecting part 23 can be different.
由于过渡配合部21是经常插拔的位置,也是与插接端子1电气导通的位置,因此,此处的镀层材料,一般选用导电性和稳定性以及耐磨性等性能都要优异的金属材料,但是此类金属一般都是贵金属,价格较高。导线连接部23是与线缆的导体进行电性连接的位置,对稳定性和耐磨性要求不高,可以选用部分性能优异,但是价格便宜并且可以批量使用的金属材料作为镀层材料。Since the transition fit part 21 is a position that is often plugged and pulled out, it is also a position that is electrically connected to the plug terminal 1. Therefore, the coating material here is generally selected from metals with excellent electrical conductivity, stability and wear resistance. Materials, but such metals are generally precious metals, the price is higher. The wire connection part 23 is a position for electrical connection with the conductor of the cable, and the requirements for stability and wear resistance are not high, and some metal materials with excellent performance, but cheap and that can be used in batches can be selected as the coating material.
在本实施例中,过渡端子2为一体式结构,过渡配合部21、过渡连接部22和导线连接部23沿过渡端子2的轴线方向依次连接,过渡连接部22用于连接过渡配合部21和导线连接部23,如图1和图2所示。In this embodiment, the transition terminal 2 has an integrated structure, the transition fitting part 21, the transition connection part 22 and the wire connection part 23 are sequentially connected along the axis direction of the transition terminal 2, and the transition connection part 22 is used to connect the transition fitting part 21 and The wire connection part 23 is shown in FIG. 1 and FIG. 2 .
在本实施例中,当插接端子1和过渡端子2连接时,插接端子1的轴线与过渡端子2的轴线重合。In this embodiment, when the plug terminal 1 and the transition terminal 2 are connected, the axis of the plug terminal 1 coincides with the axis of the transition terminal 2 .
下面介绍一种充电插座3,所述充电插座3包括上述的过渡连接的端子,导线连接部23连接有导线,如图6所示。A charging socket 3 is introduced below. The charging socket 3 includes the above-mentioned transition connection terminals, and the wire connecting portion 23 is connected with wires, as shown in FIG. 6 .
插接端子1和过渡端子2分别设置在该充电插座3的不同部分内。当插接端子1损坏时,可以仅卸下并更换插接端子1,而不用更换过渡端子2及所述充电插座3的其它部件,实现了快速安装、维修、更换等效果,降低了总体更换的成本。The plug terminal 1 and the transition terminal 2 are respectively arranged in different parts of the charging socket 3 . When the plug-in terminal 1 is damaged, only the plug-in terminal 1 can be removed and replaced without replacing the transition terminal 2 and other parts of the charging socket 3, which realizes the effects of quick installation, maintenance, and replacement, and reduces the overall replacement cost. the cost of.
下面介绍一种充电插头,所述充电插头包括上述的过渡连接的端子,导线连接部23连接有导线。A charging plug is introduced below. The charging plug includes the above-mentioned transition connection terminal, and the wire connecting portion 23 is connected with a wire.
当插接端子1损坏时,可以仅卸下并更换插接端子1,而不用更换过渡端子2及所述充电插头的其它部件,实现了快速安装、维修、更换等效果,降低了总体更换的成本。When the plug-in terminal 1 is damaged, only the plug-in terminal 1 can be removed and replaced without replacing the transition terminal 2 and other parts of the charging plug, which achieves the effects of quick installation, maintenance, and replacement, and reduces the cost of overall replacement. cost.
以上所述,仅为本发明的具体实施例,不能以其限定发明实施的范围,所以其等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本发明中的技术特征与技术特征之间、技术特征与技术方案、技术方案与技术方案之间均可以自由组合使用。The above is only a specific embodiment of the present invention, and cannot limit the scope of the invention, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the patent protection scope of the present invention, should still fall within the scope of this patent. category. In addition, the technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the present invention can be used in free combination.

Claims (16)

  1. 一种过渡连接的端子,其中,所述过渡连接的端子包括插接端子(1)和过渡端子(2),插接端子(1)含有依次设置的外接插部(11)和接插配合部(13),过渡端子(2)含有依次设置的过渡配合部(21)和导线连接部(23),接插配合部(13)与过渡配合部(21)可拆卸连接。A transition connection terminal, wherein the transition connection terminal includes a plug terminal (1) and a transition terminal (2), and the plug terminal (1) includes an external socket part (11) and a plug fitting part arranged in sequence (13), the transition terminal (2) includes a transition fit portion (21) and a wire connection portion (23) arranged in sequence, and the plug fit portion (13) is detachably connected to the transition fit portion (21).
  2. 根据权利要求1所述的过渡连接的端子,其中,接插配合部(13)与过渡配合部(21)螺纹连接、插接或螺钉连接。The transition connection terminal according to claim 1, wherein the plug fitting part (13) is screwed, plugged or screw connected to the transition fitting part (21).
  3. 根据权利要求1所述的过渡连接的端子,其中,接插配合部(13)包含柱状插接部或筒状接插部,对应的过渡配合部(21)包含所述筒状接插部或所述柱状插接部,接插配合部(13)的筒状接插部和过渡配合部(21)的柱状插接部匹配连接,或接插配合部(13)的柱状插接部和过渡配合部(21)的筒状接插部匹配连接。The transition connection terminal according to claim 1, wherein, the plug fitting part (13) includes a cylindrical plug part or a cylindrical plug part, and the corresponding transition fit part (21) includes the cylindrical plug part or the cylindrical plug part. The cylindrical socket part, the cylindrical socket part of the socket fitting part (13) and the columnar socket part of the transitional fitting part (21) are mated and connected, or the cylindrical socket part of the socket fitting part (13) and the transition The cylindrical socket part of the mating part (21) is mated and connected.
  4. 根据权利要求3所述的过渡连接的端子,其中,所述柱状插接部的一端的端部边缘设有倒角或倒圆(131)。The transition connection terminal according to claim 3, wherein, the end edge of one end of the columnar insertion part is provided with chamfering or rounding (131).
  5. 根据权利要求3所述的过渡连接的端子,其中,所述筒状接插部含有多个外接插片(211),多个外接插片(211)沿周向布置并在内部构成柱状腔体。The terminal for transition connection according to claim 3, wherein the cylindrical socket part includes a plurality of external connection pieces (211), and the plurality of external connection pieces (211) are arranged along the circumferential direction and form a cylindrical cavity inside .
  6. 根据权利要求5所述的过渡连接的端子,其中,所述柱状腔体的一端为入口端,所述柱状插接部能够从所述柱状腔体的一端插入,所述柱状腔体的一端的断面面积小于或等于所述柱状腔体的另一端的断面面积。The transition connection terminal according to claim 5, wherein one end of the columnar cavity is an inlet end, the columnar insertion part can be inserted from one end of the columnar cavity, and one end of the columnar cavity is The cross-sectional area is smaller than or equal to the cross-sectional area of the other end of the columnar cavity.
  7. 根据权利要求3所述的过渡连接的端子,其中,所述柱状插接部的外周面设有第一环形凹槽(132),所述筒状接插部的内周面设有环形凸起,第一环形凹槽(132)与所述环形凸起匹配连接。The transition connection terminal according to claim 3, wherein a first annular groove (132) is provided on the outer peripheral surface of the columnar insertion part, and an annular protrusion is provided on the inner peripheral surface of the cylindrical insertion part , the first annular groove (132) is matched with the annular protrusion.
  8. 根据权利要求5所述的过渡连接的端子,其中,所述柱状插接部的长度为所述柱状腔体的长度的25%-100%。The transition connection terminal according to claim 5, wherein the length of the columnar insertion part is 25%-100% of the length of the columnar cavity.
  9. 根据权利要求5所述的过渡连接的端子,其中,所述柱状插接部插入所述柱状腔体的部分的外径与所述柱状腔体的最小内径之间的关系式为:The terminal for transition connection according to claim 5, wherein, the relationship between the outer diameter of the part of the columnar socket inserted into the columnar cavity and the minimum inner diameter of the columnar cavity is:
    (r1-r2)/r1×100%=N;(r1-r2)/r1×100%=N;
    r1为所述柱状插接部插入柱状腔体的部分的外径,单位为mm;r1 is the outer diameter of the part where the columnar socket is inserted into the columnar cavity, and the unit is mm;
    r2为所述柱状腔体的最小内径,单位为mm;r2 is the minimum inner diameter of the columnar cavity, in mm;
    0.5%≤N≤20%。0.5%≤N≤20%.
  10. 根据权利要求1所述的过渡连接的端子,其中,外接插部(11)和接插配合部 (13)之间设有接插连接部(12),接插连接部(12)外设有用于安装密封圈的第二环形凹槽(121)。The transition connection terminal according to claim 1, wherein a plug connection part (12) is provided between the external plug part (11) and the plug fitting part (13), and the plug connection part (12) is externally provided with a The second annular groove (121) for installing the sealing ring.
  11. 根据权利要求1所述的过渡连接的端子,其中,过渡配合部(21)和导线连接部(23)之间设有过渡连接部(22),过渡连接部(22)外设有用于安装密封圈的第三环形凹槽(221)。The terminal for transition connection according to claim 1, wherein a transition connection part (22) is provided between the transition fitting part (21) and the wire connection part (23), and the transition connection part (22) is provided with a seal for installation. The third annular groove (221) of the circle.
  12. 根据权利要求1所述的过渡连接的端子,其中,导线连接部(23)为筒形结构或片状结构或径向开口结构。The terminal for transition connection according to claim 1, wherein the wire connection part (23) is a cylindrical structure or a sheet structure or a radial opening structure.
  13. 根据权利要求1所述的过渡连接的端子,其中,插接端子(1)和/或过渡端子(2)的至少部分表面上具有镀层。The transition connection terminal according to claim 1, wherein at least part of the surface of the plug terminal (1) and/or the transition terminal (2) has a plated layer.
  14. 根据权利要求1所述的过渡连接的端子,其中,过渡端子(2)上具有镀层,过渡配合部(21)上镀层的材质和导线连接部(23)上镀层的材质不同。The transition connection terminal according to claim 1, wherein the transition terminal (2) has a plating layer, and the material of the plating layer on the transition fitting portion (21) is different from the material of the plating layer on the wire connection portion (23).
  15. 一种充电插座,其中,所述充电插座包括权利要求1-14中任意一项所述的过渡连接的端子,导线连接部(23)连接有导线。A charging socket, wherein the charging socket comprises the transition connection terminal according to any one of claims 1-14, and the wire connecting part (23) is connected with a wire.
  16. 一种充电插头,其中,所述充电插头包括权利要求1-14中任意一项所述的过渡连接的端子,导线连接部(23)连接有导线。A charging plug, wherein the charging plug comprises the transition connection terminal according to any one of claims 1-14, and the wire connecting portion (23) is connected with a wire.
PCT/CN2022/129020 2021-11-04 2022-11-01 Transition connection terminal, charging receptacle and charging plug WO2023078246A1 (en)

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