WO2023077807A1 - Air compression and drying system - Google Patents

Air compression and drying system Download PDF

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Publication number
WO2023077807A1
WO2023077807A1 PCT/CN2022/098203 CN2022098203W WO2023077807A1 WO 2023077807 A1 WO2023077807 A1 WO 2023077807A1 CN 2022098203 W CN2022098203 W CN 2022098203W WO 2023077807 A1 WO2023077807 A1 WO 2023077807A1
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WO
WIPO (PCT)
Prior art keywords
module
air
air drying
air compression
filter
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PCT/CN2022/098203
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French (fr)
Chinese (zh)
Inventor
孙洋洋
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阿特拉斯·科普柯(无锡)压缩机有限公司
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Publication of WO2023077807A1 publication Critical patent/WO2023077807A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/62Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B37/00Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
    • F04B37/10Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
    • F04B37/12Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure

Definitions

  • the present application relates to the technical field of medical machinery, in particular to an air compression drying system.
  • medical institutions need to use compressed air to supply air
  • existing medical institutions usually purchase compressors, filtering equipment and drying equipment separately and then connect the pipelines to form a complete medical compressed air system, and usually need to configure two sets And the above medical compressed air system to meet the needs of medical equipment backup.
  • Such a medical compressed air system has scattered space layout and scattered control system, requiring a lot of space for installation and maintenance.
  • the pipeline connection between equipment needs to be welded on site, which is difficult and has safety risks.
  • an object of the present application is to propose a compressed air drying system, which can integrate various components into one body, save installation space, and improve economical efficiency.
  • the air compression drying system includes a box body and a control module, and an installation cavity is formed in the box body; an air compression module, an air drying module, and a filter module are connected in sequence, and the air The compression module, the air drying module and the filter module are connected through pipelines to provide dry compressed air; the control module is connected with the air compression module, the air drying module and the filter module; the The air compression module, the air drying module, the filtering module and the control module are installed in the installation cavity.
  • various components used for air compression are integrated in the installation cavity, which can save installation space and improve economy.
  • the compressed air drying system according to the above-mentioned embodiments of the present application may also have the following additional technical features:
  • the air compression drying system includes at least one unit, each of which includes an air compression module, an air drying module, a filter module and a control module.
  • the filter module includes a first filter device and a second filter device
  • the first filter device is used to filter the air at the outlet of the air compression module and output it to the air drying module
  • the second filter device The filtering device is used to filter the air at the outlet of the air drying module and output it to the client.
  • the compressed air drying system is divided into a first zone and a second zone, the air compression module, the first filtering device and the control module are arranged in the first zone, and the air The drying module and the second filtering device are arranged in the second area.
  • the air compression module includes a drive chain system, an oil separation system, and a cooling system, the drive chain system and the cooling system are arranged on the first side of the first zone, the oil separation system, The first filtering device and the control module are disposed on a second side of the first area opposite to the first side.
  • the cooling system is disposed above the drive chain system.
  • the second filtering device is disposed on a first side of the second zone
  • the air drying module is disposed on a second side of the second zone opposite to the first side.
  • two or more of the units are arranged in the box, a partition is provided between each of the units, and each of the units is mirrored.
  • the compressed air drying system includes a general control cabinet for controlling the control modules in each of the units.
  • the air drying module includes an adsorption dryer.
  • Fig. 1 is a schematic structural diagram of the compressed air drying system of the first embodiment of the present application.
  • Fig. 2 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application.
  • Fig. 3 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application.
  • Fig. 4 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application.
  • Fig. 5 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application (showing the arrangement of one unit when the compressed air drying system is multi-unit).
  • Fig. 6 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application (showing the arrangement of another unit when the compressed air drying system is multi-unit).
  • Compressed air drying system 100 Compressed air drying system 100, first zone 101, second zone 102, chassis 11, bracket 111, air compression module 2, cooling system 21, oil separation system 22, drive chain system 23, filter module 3, first filter device 31 , the second filtering device 32, the air drying module 4, the pipeline 5, the control module 6, the partition 7, the total control cabinet 8, and the box plate 9.
  • the air compression drying system 100 includes a box body, an air compression module 2, an air drying module 4, a filter module, an air compression module 2, and an air drying module 4 , the control module 6, an installation cavity is formed in the box; the air compression module 2, the air drying module 4, the filter module, the air compression module 2, the air drying module 4 and the filter module are connected in sequence through the pipeline 5 to provide dry compressed air; The control module 6 is connected with the air compression module 2, the air drying module 4 and the filter module. The air compression module 2, the air drying module 4, the filter module and the control module 6 are installed in the installation cavity.
  • the air compression module 2, the filter module 3 and the air drying module 4 are connected together by the pipeline 5 to compress the air, and the control module 6 is connected to the air compression module 2 to transmit signals so as to control the air compression module 2 to work, which is beneficial to improve Human-computer interaction, air compression module 2, filter module 3, air drying module 4, and control module 6 are all integrated in the installation cavity of the box body, which is beneficial to reduce the space occupied by the air compression drying system 100, so that users can purchase And installation, improve the convenience and economy of use.
  • the air compression module 2, filter module 3, air drying module 4, and control module 6 are integrated in the installation cavity, which is convenient for installation and maintenance, and can save space and improve aesthetics.
  • the module 6 is connected with the air compression module 2, which is convenient for the user to control the equipment, that is, the user controls the air compression drying system 100 by operating the control module 6, which improves the intelligence of the system.
  • various components used for air compression are integrated in the installation cavity, which can save installation space and improve economy.
  • compressed air requires users to separately purchase compressors, filter equipment, drying equipment, and pipelines to form a compression system, so when it is arranged, it needs to occupy a lot of space, and the layout is scattered, which is not conducive to control, installation and maintenance.
  • the compressed air drying system 100 provided by this application has an integrated structure, which integrates the components needed for compressed air, and the user can directly purchase the equipment for use without assembly, which improves the economy, and facilitates layout and saves space. Improve usability and flexibility.
  • control module 6 can be used to control whether the air compression module 2 is running, or the control module 6 can be used to observe the operation status of the air compression drying system 100, or provide feedback to user operations, etc., the application is not limited to Therefore, in order to improve the intelligence of the system and improve the sense of human-computer interaction.
  • the air compression drying system 100 includes at least one unit, each unit includes an air compression module 2, an air drying module 4, a filter module 3 and a control module 6 to realize air compression, and the air compression drying system 100 can be arranged as a whole , to provide convenience for users.
  • the compressed air drying system 100 includes a plurality of units, and each unit includes an air compression module 2, a filter module 3, an air drying module 4 and a control module 6, and multiple The units are connected to realize mutual backup between more than 100 sub-units of the compressed air drying system, or multiple units can work together to improve work efficiency.
  • the air compression drying system 100 can be provided with two units, and when a component of one unit fails or fails, the other unit can be switched to work to ensure continuous air supply; or in some special cases, the two units can run simultaneously, To ensure the gas supply.
  • the filter module includes a first filter device 31 and a second filter device 32
  • the first filter device 31 is used to filter the air at the outlet of the air compression module 2 and output to the air drying module 4
  • the second filter device 32 is used to filter the air at the outlet of the air drying module 4 and output it to the client to improve the filtering effect.
  • the compressed air drying system 100 is divided into a first zone 101 and a second zone 102, the air compression module 2, the first filter device 31 and the control module 6 are arranged in the first zone 101, the air drying module 4 and the second filter
  • the device 32 is disposed in the second area 102 . That is, the compressed air drying system 100 is set up in partitions, which is beneficial to system operation, and facilitates space layout to perform block management and maintenance.
  • the air compression module 2 includes a drive chain system 23, an oil separation system 22, and a cooling system 21.
  • the drive chain system 23 and the cooling system 21 are arranged on the first side of the first zone 101, and the oil separation system 22 .
  • the first filtering device 31 and the control module 6 are arranged on the second side of the first area 101 opposite to the first side, so as to improve space utilization, facilitate system operation, and provide convenience for maintenance and management.
  • cooling system 21 can be arranged above or on the side of the driving chain system 23, so as to save space and improve space utilization.
  • the second filtering device 32 is disposed on the first side of the second area 102, and the air drying module 4 is disposed on the second side opposite to the first side of the second area 102, so as to improve space utilization.
  • two or more units are installed in the box, and a partition is provided between each unit and each unit is mirrored to facilitate separate management of the units, improving the structural strength and balance of the air drying system, and It is beneficial to reduce the volume and facilitate user layout.
  • the compressed air drying system 100 includes a general control cabinet 8 for controlling the control modules 6 in each unit, and the general control cabinet 8 is arranged in the second zone 102 of any unit.
  • main control cabinet 8 only one main control cabinet 8 is provided for multiple units, and the units to be controlled are selected on the main control cabinet 8, so as to simplify the structure. It is also possible that a plurality of units can be provided with control modules 6 correspondingly connected to the units, so as to control the corresponding units respectively, so as to facilitate maintenance and troubleshooting.
  • the air drying module 4 includes an adsorption dryer to improve the drying effect.
  • the air compression module 2 is installed in the middle and front part of the box
  • the filter module 3 is installed in the middle and/or left and right sides of the box
  • the air drying module 4 is installed At the rear of the box
  • the pipeline 5 is installed at the rear of the box
  • the control system is distributed and installed at the front and/or right of the box, which is beneficial to improve the space layout.
  • the air compression module 2 with a larger volume can be installed in the middle front of the box body, and other components can be placed around the air compression module 2 to facilitate the rational distribution of the surrounding space.
  • the volume of the filter module 3 is usually small, so Can be arranged on the left side of the upper part of the box.
  • a support 111 is provided on the chassis 11 , and a gap is provided between the support 111 and the upper surface of the chassis 11 , and the drying module 4 is installed on the support 111 .
  • the air drying module 4 is installed at the rear of the box body through the bracket 111. Since the pipeline 5 needs to be connected with the air drying module 4 and other components, it can also be installed at the rear of the box body to facilitate the layout and simplify the complexity of the layout of the pipeline 5 , reduce the length of pipeline 5.
  • the control system can be installed in the right part of the cabinet, so that the storage space in the cabinet can be fully utilized, and the components of the compressed air drying system 100 can be reasonably arranged in the cabinet to form an integrated structure and reduce the structural volume.
  • multiple units are arranged in the box, and the unit support 111 is isolated by the partition 7 to facilitate modular management. Since the volume of the box with multiple units may be large, the partition 7 is in the A certain support can be played between the two unit supports 111, which is convenient for management and maintenance.
  • multiple units are arranged in the box, and the multiple units can also be directly arranged in the same room in the box, so as to simplify the structure and realize light weight.
  • the pipeline 5 is connected to multiple units at the same time, so as to realize the simultaneous use of multiple units.
  • the pipeline 5 includes a switching valve to alternatively connect a part of the multiple units, so as to realize the switching between the multiple units, improve the flexibility of the air compression drying system 100, and facilitate energy saving.
  • the switching valve of the pipeline 5 can be selected A switch on part of a unit. For example, when the first unit is running and the second unit is on standby, the switching valve selects to connect the first unit, and the compressed air of the first unit passes through the air drying module 4 and the filter module 3 of the unit to supply air to the user.
  • the box body also includes an outer shell (not shown in the figure), and the outer shell is arranged on the chassis 11 to construct an accommodating space, the air compression module 2, the filter module 3, the air drying module 4 and the control module 6 Both are accommodated in the accommodation space to separate the internal space of the compressed air drying system 100 from the outside world, protect each component, and improve the aesthetics of the box body.
  • an observation window opposite to the control module 6 is provided on the outer cover to facilitate the user to operate the control module 6 .
  • the control module 6 can have a plurality of control keys, and can also have a display screen for displaying the working state, and the observation window on the outer casing can expose the control keys and the display screen, so that the user can operate, wherein the observation window can be It is provided in the form of a transparent protective layer, so as to protect the control module 6 from contamination and facilitate cleaning.
  • a bracket 111 is provided on the chassis 11 , a gap is provided between the bracket 111 and the upper surface of the chassis 11 , and the air drying module 4 is installed on the bracket 111 . That is to say, the bracket 111 can be used to fix the air drying module 4, provide support for the air drying module 4 when it is working, improve the stability of the air drying module 4 installation, and there is a gap between the air drying module 4 and the surface of the chassis 11, which is beneficial to The space is arranged to reduce the volume of the box, and can also avoid problems such as noise caused by direct contact between the dry and the chassis 11, and improve the user's sense of use.
  • the bracket 111 includes a top plate, the opposite sides of the top plate are connected to the side plates, the lower edges of the two side plates are connected with flanges, the flanges are connected to the chassis 11, and the flanges on the two side plates face opposite directions extend.
  • the air drying module 4 can be installed on the top plate, such as using screws to fix the connection, and the side plates extend in the up and down direction, so that there is a space between the top plate and the chassis 11, and the lower edges of the two side plates have flanges.
  • the edge can be used to fixedly connect the bracket 111 to the chassis 11, such as fixing the flange and the chassis 11 by screws, so as to improve connection stability.
  • the two flanges extend relatively toward the inner side of the side plate, which can avoid occupying the space outside the bracket 111, which is beneficial to reducing the area of the chassis 11 and improving space utilization.
  • the middle of the side panels can be hollowed out to facilitate weight reduction.
  • the side plate is provided with a circular hollow structure.
  • the air compression drying system 100 of the two units may be that the air compression module 2 is arranged on the second side opposite to the first side of the second zone 102, and the filter module 3 is arranged on the box On both sides of the middle of the body, specifically, the first filter device 31 is located on the second side of the first zone 101 , and the second filter device is located on the first side of the second zone 102 .
  • the air drying module 4 is arranged on the second side of the second area 102, or on the support 111 of the air drying module 4 and located at the rear of the chassis 11, and the pipeline 5 is installed on the second side of the first area 101 and the second area 102, It may also be that the pipeline 5 is installed at the rear of the box, and the control module 6 is installed at the second side of the first zone 101, or the control module 6 may be installed at the front of the box, so as to facilitate user operation.
  • the units of the compressed air drying system 100 can also be set up as three or four units connected to each other, where the arrangement position and arrangement of each module can be changed according to the size of the modules or the size of the box, so as to facilitate use and save Space, the present application is not limited thereto.
  • the air compression drying system 100 includes a box body, an air compression module 2 , a filter module 3 , an air drying module 4 , a pipeline 5 and a control module 6 .
  • the box body includes a chassis 11 and an outer cover, wherein the chassis 11 is provided with a bracket 111 ; and the outer cover is provided with an observation window opposite to the control module 6 .
  • the air compression module 2 can be composed of a compressor head, a motor, a drive chain system 23, an oil separation system 22, a cooling system 21, and the like.
  • the filter module 3 can be a filter device
  • the air drying module 4 can be an adsorption dryer
  • the pipeline module can be a switching pipeline.
  • the box plate chassis 11 forms a closed body, and the air compression module 2, the air drying module 4 and the filter The module 3 is supported on the chassis 11 .
  • the air compression module 2 is located on the second side opposite to the first side of the second area 102 of the box, the adsorption dryer is installed on the second side of the second area 102 of the box, and the filter equipment is installed on the second side of the box adsorption drying
  • the two sides of the machine, the switching pipes are installed on the second side of the first area 101 and the second area 102 of the box body, the control system is installed next to the air compression module 2, the outer shell is covered on the chassis 11, and the observation window on the outer shell It is opposite to the control module 6.
  • the single-unit air compression drying system 100 may not be provided with a partition, and a box plate 9 may be provided on one side of the single-unit air compression drying system 100, or a box may be provided to place the unit in the box to protect the unit.
  • the box plate chassis 11 forms a closed body, the first unit and the second unit
  • the air compression module 2 , the air drying module 4 and the filter module 3 are all supported on the chassis 11 .
  • the air compression module 2 is installed on the second side opposite to the first side of the second area 102 of the box body, the filter equipment is installed in the middle and both sides of the box body, and the adsorption dryer is installed on the second side of the second area 102 of the box body,
  • the switching pipeline is installed on the second side of the second area 102 of the box body, the control system is distributedly installed on the second side of the second area 102 of the box body, the outer shell is covered on the chassis 11, and the observation window on the outer shell and the control module 6 relative.
  • the compressor drive chain, container, cooling module, switching pipe network and control module 6 of the compressor module are assembled separately. Further, the air compression module 2, switching pipelines, control system, filter equipment and adsorption dryer are respectively installed on the chassis 11 of the box, and the modules are connected with pipelines to form a complete compressed air system. Connect the electrical connections between the control systems to form a complete control system for easy manipulation. Assemble the outer housing to form a one-piece structure.
  • the internal process of the compression system is as follows: air passes through the air filter element, compressor head, oil separator container, oil filter, and cooler to form compressed air.
  • the compressed air drying system 100 has a first unit and a second unit.
  • the other is in a standby state.
  • the switching solenoid valve of the first unit is opened, and the switching solenoid valve of the second unit is closed.
  • the compressed air of the first unit passes through the water separator (WSD), oil/water/particle analyzer (UD+), adsorption dryer (DRYER), oil vapor filter (QDT) and particle filter (PDp) of the unit in sequence
  • WSD water separator
  • UD+ oil/water/particle analyzer
  • DTYER adsorption dryer
  • QDT oil vapor filter
  • PDp particle filter
  • the central controller commands the compressor of the first unit to turn on, and the compressor of the second unit The machine is closed; the drying machine of the first unit is closed, and the drying machine of the second unit is turned on; the switching solenoid valve of the switching pipeline of the first unit is closed, and the switching solenoid valve of the second unit is opened.
  • the gas flow is: after the compressed air is generated by the compressor of the first unit, it passes through the water separator WSD of the first unit, the oil/water/particle analyzer UD+ of the first unit, the switching pipeline, and the suction dryer of the second unit , After the oil vapor filter QDT of the second unit, the particulate filter PDp of the second unit and the switching solenoid valve of the stacked unit, they enter the user pipe network through the pressure regulating valve for gas supply.
  • first filter device 31 may be a water separator (WSD)
  • second filter device 32 may be an oil vapor filter (QDT).
  • the built-in switching pipe network can realize mutual backup between multiple sub-equipment and subsystems, which improves equipment reliability; the built-in switching pipe network can also reduce the welding and installation work of the customer's on-site pipe network and reduce risks.
  • Air compression drying system redundant control system single point failure of the controller will not affect the system air supply.
  • the air compression drying system has a built-in complete filtration system. After the compressor system, the adsorption dryer is equipped with a water separator and an oil separator, which can filter liquid water, oil mist, oil and wet particles. The adsorption dryer can absorb compressed air Gaseous moisture, after the adsorption dryer is equipped with a filter, it can filter oil vapor and dry particles, and improve the compression effect.

Abstract

An air compression and drying system, comprising a box body and a control module (6), wherein a mounting cavity is formed in the box body; an air compression module (2), an air drying module (4), and a filtering module (3), which are connected in sequence, wherein the air compression module (2), the air drying module (4) and the filtering module (3) are connected by means of a pipeline (5) to provide dry compressed air; and a control module (6) connected to the air compression module (2), the air drying module (4) and the filtering module (3), wherein the air compression module (2), the air drying module (4), and the filtering module (3) and the control module (6) are mounted in the mounting cavity. All components for air compression are integrated in the mounting cavity to form an air compression system, so that a mounting space is saved.

Description

空气压缩干燥系统Compressed Air Drying System
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年11月08日提交中国专利局、申请号为202122724644.3、申请名称为“空气压缩干燥系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application with application number 202122724644.3 and application title "Air Compressed Drying System" filed with the China Patent Office on November 08, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及医疗机械技术领域,特别涉及一种空气压缩干燥系统。The present application relates to the technical field of medical machinery, in particular to an air compression drying system.
背景技术Background technique
目前医疗机构需要用到压缩空气来供气,而现有的医疗机构通常单独购置压缩机、过滤设备以及干燥设备再自行连接管路组成一套完整的医用压缩空气系统,并且通常需配置两套及以上这样的医用压缩空气系统以满足医用设备备份的需求。这样的医用压缩空气系统空间布置分散,控制系统分散,需要预留大量的安装维护空间,设备与设备之间的管道连接需要现场焊接,难度较高且有安全风险。At present, medical institutions need to use compressed air to supply air, and existing medical institutions usually purchase compressors, filtering equipment and drying equipment separately and then connect the pipelines to form a complete medical compressed air system, and usually need to configure two sets And the above medical compressed air system to meet the needs of medical equipment backup. Such a medical compressed air system has scattered space layout and scattered control system, requiring a lot of space for installation and maintenance. The pipeline connection between equipment needs to be welded on site, which is difficult and has safety risks.
申请内容application content
本申请旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本申请的一个目的在于提出一种空气压缩干燥系统,可以将各部件集成于一体,节省安装空间,利于提高经济性。This application aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, an object of the present application is to propose a compressed air drying system, which can integrate various components into one body, save installation space, and improve economical efficiency.
根据本申请实施例的空气压缩干燥系统,所述空气压缩干燥系统包括箱体、控制模块,所述箱体内形成一个安装腔;依次连接的空气压缩模块、空气干燥模块、过滤模块,所述空气压缩模块、所述空气干燥模块和所述过滤模块通过管路连接以提供干燥的压缩空气;所述控制模块与所述空气压缩模块、所述空气干燥模块、所述过滤模块相连接;所述空气压缩模块、所述空气干燥模块、所述过滤模块、所述控制模块安装在所述安装腔内。According to the air compression drying system of the embodiment of the present application, the air compression drying system includes a box body and a control module, and an installation cavity is formed in the box body; an air compression module, an air drying module, and a filter module are connected in sequence, and the air The compression module, the air drying module and the filter module are connected through pipelines to provide dry compressed air; the control module is connected with the air compression module, the air drying module and the filter module; the The air compression module, the air drying module, the filtering module and the control module are installed in the installation cavity.
根据本申请实施例的空气压缩干燥系统,通过将用于空气压缩的各部件集成于安装腔内,可以节省安装空间,利于提高经济性。According to the air compression drying system of the embodiment of the present application, various components used for air compression are integrated in the installation cavity, which can save installation space and improve economy.
另外,根据本申请上述实施例的空气压缩干燥系统还可以具有如下附加的技术特征:In addition, the compressed air drying system according to the above-mentioned embodiments of the present application may also have the following additional technical features:
一些实施例中,所述空气压缩干燥系统包括至少一个机组,每个所述机组均包括空气压缩模块、空气干燥模块、过滤模块以及控制模块。In some embodiments, the air compression drying system includes at least one unit, each of which includes an air compression module, an air drying module, a filter module and a control module.
一些实施例中,所述过滤模块包括第一过滤装置和第二过滤装置,所述第一过滤装置用于过滤所述空气压缩模块出口的空气并输出到所述空气干燥模块,所述第二过滤装置用于过滤所述空气干燥模块出口的空气并输出到客户端。In some embodiments, the filter module includes a first filter device and a second filter device, the first filter device is used to filter the air at the outlet of the air compression module and output it to the air drying module, and the second filter device The filtering device is used to filter the air at the outlet of the air drying module and output it to the client.
一些实施例中,所述空气压缩干燥系统划分为第一区和第二区,所述空气压缩模块、所述第一过滤装置与所述控制模块设置于所述第一区内,所述空气干燥模块、所述第二过滤装置设置于所述第二区内。In some embodiments, the compressed air drying system is divided into a first zone and a second zone, the air compression module, the first filtering device and the control module are arranged in the first zone, and the air The drying module and the second filtering device are arranged in the second area.
一些实施例中,所述空气压缩模块包括驱动链系统、油分离系统、冷却系统,所述驱动链系统与所述冷却系统设置于所述第一区的第一侧,所述油分离系统、所述第一过滤装置与所述控制模块设置于所述第一区的与所述第一侧相对的第二侧。In some embodiments, the air compression module includes a drive chain system, an oil separation system, and a cooling system, the drive chain system and the cooling system are arranged on the first side of the first zone, the oil separation system, The first filtering device and the control module are disposed on a second side of the first area opposite to the first side.
一些实施例中,所述冷却系统设置于所述驱动链系统的上方。In some embodiments, the cooling system is disposed above the drive chain system.
一些实施例中,所述第二过滤装置设置于所述第二区的第一侧,所述空气干燥模块设置于所述第二区的所述第一侧相对的第二侧。In some embodiments, the second filtering device is disposed on a first side of the second zone, and the air drying module is disposed on a second side of the second zone opposite to the first side.
一些实施例中,两个及两个以上所述机组设于所述箱体内,所述每个机组之间设有隔板且所述每个机组镜像设置。In some embodiments, two or more of the units are arranged in the box, a partition is provided between each of the units, and each of the units is mirrored.
一些实施例中,所述空气压缩干燥系统包括总控制柜,所述总控制柜用于控制每个所述机组中的控制模块。In some embodiments, the compressed air drying system includes a general control cabinet for controlling the control modules in each of the units.
一些实施例中,所述空气干燥模块包括吸附式干燥机。In some embodiments, the air drying module includes an adsorption dryer.
附图说明Description of drawings
图1是本申请第一个实施例的空气压缩干燥系统的结构示意图。Fig. 1 is a schematic structural diagram of the compressed air drying system of the first embodiment of the present application.
图2是本申请第二个实施例的空气压缩干燥系统的结构示意图。Fig. 2 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application.
图3是本申请第二个实施例的空气压缩干燥系统的结构示意图。Fig. 3 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application.
图4是本申请第二个实施例的空气压缩干燥系统的结构示意图。Fig. 4 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application.
图5是本申请第二个实施例的空气压缩干燥系统的结构示意图(示出了空气压缩干燥系统为多机组时,一个机组的布置方式)。Fig. 5 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application (showing the arrangement of one unit when the compressed air drying system is multi-unit).
图6是本申请第二个实施例的空气压缩干燥系统的结构示意图(示出了空气压缩干燥系统为多机组时,另一个机组的布置方式)。Fig. 6 is a schematic structural diagram of the compressed air drying system of the second embodiment of the present application (showing the arrangement of another unit when the compressed air drying system is multi-unit).
附图标记:Reference signs:
空气压缩干燥系统100,第一区101,第二区102,底盘11,支架111,空气压缩模块2,冷却系统21,油分离系统22,驱动链系统23,过滤模块3,第一过滤装置31,第二过滤装置32,空气干燥模块4,管路5,控制模块6,隔板7,总控制柜8,箱板9。Compressed air drying system 100, first zone 101, second zone 102, chassis 11, bracket 111, air compression module 2, cooling system 21, oil separation system 22, drive chain system 23, filter module 3, first filter device 31 , the second filtering device 32, the air drying module 4, the pipeline 5, the control module 6, the partition 7, the total control cabinet 8, and the box plate 9.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, and are intended to explain the present application, and should not be construed as limiting the present application.
结合图1至图6,根据本申请实施例的空气压缩干燥系统100,空气压缩干燥系统100包括箱体、空气压缩模块2、空气干燥模块4、过滤模块,空气压缩模块2、空气干燥模块4、控制模块6,箱体内形成一个安装腔;空气压缩模块2、空气干燥模块4、过滤模块,空气压缩模块2、空气干燥模块4和过滤模块通过管道5依次连接,以提供干燥的压缩空气;控制模块6与空气压缩模块2、空气干燥模块4、过滤模块相连接。空气压缩模块2、空气干燥模块4、过滤模块、控制模块6安装在安装腔内。1 to 6, according to the air compression drying system 100 of the embodiment of the present application, the air compression drying system 100 includes a box body, an air compression module 2, an air drying module 4, a filter module, an air compression module 2, and an air drying module 4 , the control module 6, an installation cavity is formed in the box; the air compression module 2, the air drying module 4, the filter module, the air compression module 2, the air drying module 4 and the filter module are connected in sequence through the pipeline 5 to provide dry compressed air; The control module 6 is connected with the air compression module 2, the air drying module 4 and the filter module. The air compression module 2, the air drying module 4, the filter module and the control module 6 are installed in the installation cavity.
具体地,空气压缩模块2、过滤模块3和空气干燥模块4由管道5连接在一起以压缩空气,控制模块6连接空气压缩模块2以传输信号,以便于控制空气压缩模块2进行工作,利于提高人机互动感,空气压缩模块2、过滤模块3、空气干燥模块4、以及控制模块6均集成于箱体的安装腔内,利于减小空气压缩干燥系统100所占用的空间,以便于用户购置和安装,提高使用便捷性和经济性。Specifically, the air compression module 2, the filter module 3 and the air drying module 4 are connected together by the pipeline 5 to compress the air, and the control module 6 is connected to the air compression module 2 to transmit signals so as to control the air compression module 2 to work, which is beneficial to improve Human-computer interaction, air compression module 2, filter module 3, air drying module 4, and control module 6 are all integrated in the installation cavity of the box body, which is beneficial to reduce the space occupied by the air compression drying system 100, so that users can purchase And installation, improve the convenience and economy of use.
具体而言,将空气压缩模块2、过滤模块3、空气干燥模块4、以及控制模块6集成于安装腔内,利于安装和维护,且可以节约空间、提升美观性,通过设置控制模块6且控制模块6与空气压缩模块2连接,便于用户对设备进行操控,即用户通过操作控制模块6对空气压缩干燥系统100进行控制,提高了系统的智能性。Specifically, the air compression module 2, filter module 3, air drying module 4, and control module 6 are integrated in the installation cavity, which is convenient for installation and maintenance, and can save space and improve aesthetics. By setting the control module 6 and controlling The module 6 is connected with the air compression module 2, which is convenient for the user to control the equipment, that is, the user controls the air compression drying system 100 by operating the control module 6, which improves the intelligence of the system.
根据本申请实施例的空气压缩干燥系统100,通过将用于空气压缩的各部件集成于安装腔内,可以节省安装空间,利于提高经济性。According to the air compression drying system 100 of the embodiment of the present application, various components used for air compression are integrated in the installation cavity, which can save installation space and improve economy.
相关技术中,压缩空气需要用户单独购置压缩机、过滤设备、干燥设备和管道等组合成一套压缩系统,因此在布置时,需要占用较多的空间,且布置分散,不利于控制、安装和维护。而本申请提供的空气压缩干燥系统100为一体式结构,将压缩空气需要用到的部件集成于一体,用户可以直接采购设备进行使用,无需装配,提高了经济性,且利于布置和节约空间,提高实用性和灵活性。In related technologies, compressed air requires users to separately purchase compressors, filter equipment, drying equipment, and pipelines to form a compression system, so when it is arranged, it needs to occupy a lot of space, and the layout is scattered, which is not conducive to control, installation and maintenance. . However, the compressed air drying system 100 provided by this application has an integrated structure, which integrates the components needed for compressed air, and the user can directly purchase the equipment for use without assembly, which improves the economy, and facilitates layout and saves space. Improve usability and flexibility.
可选地,控制模块6可以用于控制空气压缩模块2是否运行,也可以是,控制模块6可以用于观察空气压缩干燥系统100的运行状态,或者对用户操作提供反馈等,本申请不限于此,以提高系统的智能性,提高人机交互感。Optionally, the control module 6 can be used to control whether the air compression module 2 is running, or the control module 6 can be used to observe the operation status of the air compression drying system 100, or provide feedback to user operations, etc., the application is not limited to Therefore, in order to improve the intelligence of the system and improve the sense of human-computer interaction.
可选的,空气压缩干燥系统100包括至少一个机组,每个机组均包括空气压缩模块2、空气干燥模块4、过滤模块3以及控制模块6以实现空气压缩,且空气压缩干燥系统100 可以整体布置,为用户提供便利。Optionally, the air compression drying system 100 includes at least one unit, each unit includes an air compression module 2, an air drying module 4, a filter module 3 and a control module 6 to realize air compression, and the air compression drying system 100 can be arranged as a whole , to provide convenience for users.
结合图2至图4,可选地,空气压缩干燥系统100包括多个机组,每个机组均包括空气压缩模块2、过滤模块3、空气干燥模块4及控制模块6,通过管道5将多个机组连接起来,以实现空气压缩干燥系统100多个子机组之间的互相备用,或者可以多个机组共同工作,提高工作效率。例如,空气压缩干燥系统100可以设置两个机组,在一个机组的某部件出现故障或失效时切换另一个机组工作,以保证持续供气;或者在某些特殊情况下,两个机组同时运行,以保证供气量。2 to 4, optionally, the compressed air drying system 100 includes a plurality of units, and each unit includes an air compression module 2, a filter module 3, an air drying module 4 and a control module 6, and multiple The units are connected to realize mutual backup between more than 100 sub-units of the compressed air drying system, or multiple units can work together to improve work efficiency. For example, the air compression drying system 100 can be provided with two units, and when a component of one unit fails or fails, the other unit can be switched to work to ensure continuous air supply; or in some special cases, the two units can run simultaneously, To ensure the gas supply.
结合图1,可选的,过滤模块包括第一过滤装置31和第二过滤装置32,第一过滤装置31用于过滤空气压缩模块2出口的空气并输出到空气干燥模块4,第二过滤装置32用于过滤空气干燥模块4出口的空气并输出到客户端,以提高过滤效果。1, optionally, the filter module includes a first filter device 31 and a second filter device 32, the first filter device 31 is used to filter the air at the outlet of the air compression module 2 and output to the air drying module 4, the second filter device 32 is used to filter the air at the outlet of the air drying module 4 and output it to the client to improve the filtering effect.
进一步地,空气压缩干燥系统100划分为第一区101和第二区102,空气压缩模块2、第一过滤装置31与控制模块6设置于第一区101内,空气干燥模块4与第二过滤装置32设置于第二区102内。即空气压缩干燥系统100内分区设置,利于系统运行,且以利于空间布置,进行区块化管理的维护。Further, the compressed air drying system 100 is divided into a first zone 101 and a second zone 102, the air compression module 2, the first filter device 31 and the control module 6 are arranged in the first zone 101, the air drying module 4 and the second filter The device 32 is disposed in the second area 102 . That is, the compressed air drying system 100 is set up in partitions, which is beneficial to system operation, and facilitates space layout to perform block management and maintenance.
结合图1,可选的,空气压缩模块2包括驱动链系统23、油分离系统22、冷却系统21,驱动链系统23与冷却系统21设置于第一区101的第一侧,油分离系统22、第一过滤装置31与控制模块6设置于第一区101的与第一侧相对的第二侧,以利于提高空间利用率,利于系统运行,为维护和管理提供便利。1, optionally, the air compression module 2 includes a drive chain system 23, an oil separation system 22, and a cooling system 21. The drive chain system 23 and the cooling system 21 are arranged on the first side of the first zone 101, and the oil separation system 22 . The first filtering device 31 and the control module 6 are arranged on the second side of the first area 101 opposite to the first side, so as to improve space utilization, facilitate system operation, and provide convenience for maintenance and management.
进一步地,冷却系统21可以设置于驱动链系统23的上方或侧面,以利于节约空间,提供空间利用率。Further, the cooling system 21 can be arranged above or on the side of the driving chain system 23, so as to save space and improve space utilization.
可选的,第二过滤装置32设置于第二区102的第一侧,空气干燥模块4设置于第二区102的第一侧相对的第二侧,以提高空间利用率。Optionally, the second filtering device 32 is disposed on the first side of the second area 102, and the air drying module 4 is disposed on the second side opposite to the first side of the second area 102, so as to improve space utilization.
可选的,两个及两个以上机组设于箱体内,每个机组之间设有隔板且每个机组镜像设置,以利于分别管理机组,提高空气干燥系统的结构强度和平衡性,且利于减小体积,利于用户布置。Optionally, two or more units are installed in the box, and a partition is provided between each unit and each unit is mirrored to facilitate separate management of the units, improving the structural strength and balance of the air drying system, and It is beneficial to reduce the volume and facilitate user layout.
可选的,空气压缩干燥系统100包括总控制柜8,总控制柜8用于控制每个机组中的控制模块6,总控制柜8设置于任一机组的第二区102内。Optionally, the compressed air drying system 100 includes a general control cabinet 8 for controlling the control modules 6 in each unit, and the general control cabinet 8 is arranged in the second zone 102 of any unit.
结合图3和图4,具体地,多个机组仅设置一个总控制柜8,通过在总控制柜8上选择需要控制的机组,以利于简化结构。也可以是,多个机组可以分别设置与机组对应连接的控制模块6,以分别控制对应的机组,以利于维护和排出故障。Referring to Fig. 3 and Fig. 4, specifically, only one main control cabinet 8 is provided for multiple units, and the units to be controlled are selected on the main control cabinet 8, so as to simplify the structure. It is also possible that a plurality of units can be provided with control modules 6 correspondingly connected to the units, so as to control the corresponding units respectively, so as to facilitate maintenance and troubleshooting.
可选的,空气干燥模块4包括吸附式干燥机,以提高干燥效果。Optionally, the air drying module 4 includes an adsorption dryer to improve the drying effect.
结合图1,根据本申请实施例的空气压缩干燥系统100,空气压缩模块2安装于箱体内 的中前部,过滤模块3安装于箱体内的中部和/或左右两侧,空气干燥模块4安装于箱体内的后部,管道5安装于箱体内的后部,控制系统分布式安装于箱体内的前部和/或右部,利于提高空间布置。具体地,可以将体积较大的空气压缩模块2安装于箱体的中前部,可以在空气压缩模块2周围放置其他部件,以利于合理分配周围空间,过滤模块3的体积通常较小,因此可以布置与箱体上部的左侧。更为具体地,底盘11上设有支架111,支架111与底盘11的上表面之间设有缝隙,干燥模块4安装于支架111上。空气干燥模块4通过支架111安装于箱体内的后部,由于管道5需要与空气干燥模块4等部件连接,因此也可以安装于箱体后部,以利于布置,利于简化管道5布置的复杂性,减小管道5长度。控制系统可以安装于箱体右部,由此可以充分利用箱体内容置空间,将空气压缩干燥系统100的各部件合理布置于箱体内,形成集成结构,且利于减小结构体积。1, according to the air compression drying system 100 of the embodiment of the present application, the air compression module 2 is installed in the middle and front part of the box, the filter module 3 is installed in the middle and/or left and right sides of the box, and the air drying module 4 is installed At the rear of the box, the pipeline 5 is installed at the rear of the box, and the control system is distributed and installed at the front and/or right of the box, which is beneficial to improve the space layout. Specifically, the air compression module 2 with a larger volume can be installed in the middle front of the box body, and other components can be placed around the air compression module 2 to facilitate the rational distribution of the surrounding space. The volume of the filter module 3 is usually small, so Can be arranged on the left side of the upper part of the box. More specifically, a support 111 is provided on the chassis 11 , and a gap is provided between the support 111 and the upper surface of the chassis 11 , and the drying module 4 is installed on the support 111 . The air drying module 4 is installed at the rear of the box body through the bracket 111. Since the pipeline 5 needs to be connected with the air drying module 4 and other components, it can also be installed at the rear of the box body to facilitate the layout and simplify the complexity of the layout of the pipeline 5 , reduce the length of pipeline 5. The control system can be installed in the right part of the cabinet, so that the storage space in the cabinet can be fully utilized, and the components of the compressed air drying system 100 can be reasonably arranged in the cabinet to form an integrated structure and reduce the structural volume.
需要说明的是,在实际应用时,也可以根据实际情况,根据各部件的形状和体积进行合理的布置,以减小箱体整体体积。It should be noted that, in actual application, a reasonable arrangement can also be made according to the shape and volume of each component according to the actual situation, so as to reduce the overall volume of the box.
结合图5和图6,进一步地,多个机组设于箱体内,机组支架111由隔板7隔离以利于模块化管理,由于具有多个机组的箱体体积可能较大,因此隔板7在两个机组支架111之间可以起到一定支撑作用,且利于管理和维护。With reference to Figures 5 and 6, further, multiple units are arranged in the box, and the unit support 111 is isolated by the partition 7 to facilitate modular management. Since the volume of the box with multiple units may be large, the partition 7 is in the A certain support can be played between the two unit supports 111, which is convenient for management and maintenance.
可选地,多个机组设于箱体内,多个机组也可以直接设于箱体内的同一间室,以利于简化结构,利于实现轻量化。Optionally, multiple units are arranged in the box, and the multiple units can also be directly arranged in the same room in the box, so as to simplify the structure and realize light weight.
可选地,管道5同时接通多个机组,以实现多个机组的同时使用。也可以是,管道5包括切换阀以择一地接通多个机组中的一部分,以实现多个机组之间的切换,提高空气压缩干燥系统100的灵活性,且利于节能。举例而言,当空气压缩干燥系统100具有两个机组时,管道5可以同时接通两个机组,以使两个机组同时运行,提高供汽量;也可以是,管道5的切换阀可以择一接通一个机组的一部分。例如,第一机组运行而第二机组备用时,切换阀选择接通第一机组,第一机组压缩空气经过该机组的空气干燥模块4及过滤模块3等部件后为用户供气。Optionally, the pipeline 5 is connected to multiple units at the same time, so as to realize the simultaneous use of multiple units. It is also possible that the pipeline 5 includes a switching valve to alternatively connect a part of the multiple units, so as to realize the switching between the multiple units, improve the flexibility of the air compression drying system 100, and facilitate energy saving. For example, when the air compression drying system 100 has two sets, the pipeline 5 can connect the two sets at the same time, so that the two sets can run simultaneously to increase the steam supply; it is also possible that the switching valve of the pipeline 5 can be selected A switch on part of a unit. For example, when the first unit is running and the second unit is on standby, the switching valve selects to connect the first unit, and the compressed air of the first unit passes through the air drying module 4 and the filter module 3 of the unit to supply air to the user.
可选地,箱体还包括外壳罩(图中未示出),外壳罩罩设于底盘11上以构造出容置空间,空气压缩模块2、过滤模块3、空气干燥模块4以及控制模块6中均容纳于容置空间,以将空气压缩干燥系统100的内部空间与外界分隔开,起到保护各部件的作用,且可以提高箱体美观性。Optionally, the box body also includes an outer shell (not shown in the figure), and the outer shell is arranged on the chassis 11 to construct an accommodating space, the air compression module 2, the filter module 3, the air drying module 4 and the control module 6 Both are accommodated in the accommodation space to separate the internal space of the compressed air drying system 100 from the outside world, protect each component, and improve the aesthetics of the box body.
可选地,外壳罩上设有与控制模块6相对的观察窗,以利于用户操作控制模块6。具体地,控制模块6可以具有多个控制按键,也可以具有用于显示工作状态的显示屏,外壳罩上的观察窗可以将控制按键和显示屏露出,以便于用户操作,其中,观察窗可以设置成具有透明的保护层的形式,以利于保护控制模块6不被污染,且利于清洁。Optionally, an observation window opposite to the control module 6 is provided on the outer cover to facilitate the user to operate the control module 6 . Specifically, the control module 6 can have a plurality of control keys, and can also have a display screen for displaying the working state, and the observation window on the outer casing can expose the control keys and the display screen, so that the user can operate, wherein the observation window can be It is provided in the form of a transparent protective layer, so as to protect the control module 6 from contamination and facilitate cleaning.
结合图1,可选地,底盘11上设有支架111,支架111与底盘11的上表面之间设有缝隙,空气干燥模块4安装于支架111上。也就是说,支架111可以用于固定空气干燥模块4,为空气干燥模块4工作时提供支撑,提高空气干燥模块4安装的稳定性,且空气干燥模块4与底盘11表面之间具有间隔,利于空间布置,以减小箱体体积,还可以避免干燥与底盘11直接接触产生噪音等问题,提高用户使用感。Referring to FIG. 1 , optionally, a bracket 111 is provided on the chassis 11 , a gap is provided between the bracket 111 and the upper surface of the chassis 11 , and the air drying module 4 is installed on the bracket 111 . That is to say, the bracket 111 can be used to fix the air drying module 4, provide support for the air drying module 4 when it is working, improve the stability of the air drying module 4 installation, and there is a gap between the air drying module 4 and the surface of the chassis 11, which is beneficial to The space is arranged to reduce the volume of the box, and can also avoid problems such as noise caused by direct contact between the dry and the chassis 11, and improve the user's sense of use.
可选地,支架111包括顶板,顶板的相对两侧连接侧板,两个侧板的下边沿连接有翻边,翻边与底盘11相连,且两个侧板上的翻边朝向相对的方向延伸。具体而言,空气干燥模块4可以安装于顶板上,如利用螺钉固定连接,侧板沿上下方向延伸,以使顶板与底盘11之间具有间隔,两个侧板的下边沿具有翻边,翻边可以用于将支架111固定连接于底盘11上,如通过螺钉将翻边和底盘11固定连接,以提高连接稳定性。另外,两个翻边朝侧板内侧相对延伸,可以避免占用支架111外侧的空间,利于减小底盘11面积,提高空间利用率。进一步地,侧板中间可以设置成镂空的,以利于轻量化。根据本申请实施例的支架111,侧板设有圆形镂空结构。Optionally, the bracket 111 includes a top plate, the opposite sides of the top plate are connected to the side plates, the lower edges of the two side plates are connected with flanges, the flanges are connected to the chassis 11, and the flanges on the two side plates face opposite directions extend. Specifically, the air drying module 4 can be installed on the top plate, such as using screws to fix the connection, and the side plates extend in the up and down direction, so that there is a space between the top plate and the chassis 11, and the lower edges of the two side plates have flanges. The edge can be used to fixedly connect the bracket 111 to the chassis 11, such as fixing the flange and the chassis 11 by screws, so as to improve connection stability. In addition, the two flanges extend relatively toward the inner side of the side plate, which can avoid occupying the space outside the bracket 111, which is beneficial to reducing the area of the chassis 11 and improving space utilization. Furthermore, the middle of the side panels can be hollowed out to facilitate weight reduction. According to the bracket 111 of the embodiment of the present application, the side plate is provided with a circular hollow structure.
根据本申请实施例的空气压缩干燥系统100,双机组的空气压缩干燥系统100可以是,将空气压缩模块2设置于第二区102的第一侧相对的第二侧,过滤模块3设置于箱体的中部两侧,具体而言,第一过滤装置31位于第一区101的第二侧,第二过滤装置设置于第二区102的第一侧。空气干燥模块4设置于第二区102的第二侧,也可以是空气干燥模块4支架111上且位于底盘11后部,管道5安装于第一区101和第二区102的第二侧,也可以是管道5安装于箱体后部,控制模块6安装于第一区101的第二侧,也可以是控制模块6安装于箱体前部,以便于用户操作。According to the air compression drying system 100 of the embodiment of the present application, the air compression drying system 100 of the two units may be that the air compression module 2 is arranged on the second side opposite to the first side of the second zone 102, and the filter module 3 is arranged on the box On both sides of the middle of the body, specifically, the first filter device 31 is located on the second side of the first zone 101 , and the second filter device is located on the first side of the second zone 102 . The air drying module 4 is arranged on the second side of the second area 102, or on the support 111 of the air drying module 4 and located at the rear of the chassis 11, and the pipeline 5 is installed on the second side of the first area 101 and the second area 102, It may also be that the pipeline 5 is installed at the rear of the box, and the control module 6 is installed at the second side of the first zone 101, or the control module 6 may be installed at the front of the box, so as to facilitate user operation.
可选地,空气压缩干燥系统100的机组也可以设置成互相连接的三个或者四个,其中根据不同模块的尺寸或箱体的尺寸可以变换各模块布置位置和布置方式,以利于使用和节约空间,本申请不限于此。Optionally, the units of the compressed air drying system 100 can also be set up as three or four units connected to each other, where the arrangement position and arrangement of each module can be changed according to the size of the modules or the size of the box, so as to facilitate use and save Space, the present application is not limited thereto.
下面参照附图描述本申请一个具体实施例的空气压缩干燥系统100。An air compression drying system 100 according to a specific embodiment of the present application will be described below with reference to the accompanying drawings.
结合图1至图6,根据本申请实施例的空气压缩干燥系统100,空气压缩干燥系统100包括箱体,空气压缩模块2、过滤模块3、空气干燥模块4、管道5和控制模块6。具体地,箱体包括底盘11和外壳罩,其中,底盘11上设有支架111;外壳罩上设有与控制模块6相对的观察窗。空气压缩模块2可以由压缩机头,电机,驱动链系统23、油分离系统22、冷却系统21等组成。过滤模块3可以为过滤设备,空气干燥模块4可以为吸附式干燥机,管道模块可以为切换管道。Referring to FIG. 1 to FIG. 6 , according to an air compression drying system 100 according to an embodiment of the present application, the air compression drying system 100 includes a box body, an air compression module 2 , a filter module 3 , an air drying module 4 , a pipeline 5 and a control module 6 . Specifically, the box body includes a chassis 11 and an outer cover, wherein the chassis 11 is provided with a bracket 111 ; and the outer cover is provided with an observation window opposite to the control module 6 . The air compression module 2 can be composed of a compressor head, a motor, a drive chain system 23, an oil separation system 22, a cooling system 21, and the like. The filter module 3 can be a filter device, the air drying module 4 can be an adsorption dryer, and the pipeline module can be a switching pipeline.
结合图1,根据本申请第一个实施例的空气压缩干燥系统100,当空气压缩干燥系统100为单机组时,箱板底盘11形成封闭式机体,空气压缩模块2、空气干燥模块4和过滤模块 3支撑于底盘11上。具体地,空气压缩模块2位于箱体第二区102的第一侧相对的第二侧,吸附式干燥机安装在箱体第二区102的第二侧,过滤设备安装在箱体吸附式干燥机的两侧,切换管道安装在箱体第一区101和第二区102的第二侧,控制系统安装在空气压缩模块2旁,外壳罩罩在底盘11上,且外壳罩上的观察窗与控制模块6相对。其中,单机组空气压缩干燥系统100可以不设置隔板,可以在单机组空气压缩干燥系统100的一侧设置箱板9,也可以设置箱体将机组设置于箱体内,以保护机组。1, according to the air compression drying system 100 of the first embodiment of the present application, when the air compression drying system 100 is a single unit, the box plate chassis 11 forms a closed body, and the air compression module 2, the air drying module 4 and the filter The module 3 is supported on the chassis 11 . Specifically, the air compression module 2 is located on the second side opposite to the first side of the second area 102 of the box, the adsorption dryer is installed on the second side of the second area 102 of the box, and the filter equipment is installed on the second side of the box adsorption drying The two sides of the machine, the switching pipes are installed on the second side of the first area 101 and the second area 102 of the box body, the control system is installed next to the air compression module 2, the outer shell is covered on the chassis 11, and the observation window on the outer shell It is opposite to the control module 6. Wherein, the single-unit air compression drying system 100 may not be provided with a partition, and a box plate 9 may be provided on one side of the single-unit air compression drying system 100, or a box may be provided to place the unit in the box to protect the unit.
结合图2至图4,根据本申请第二个实施例的空气压缩干燥系统100,当空气压缩干燥系统100为双机组时,箱板底盘11行成封闭式机体,第一机组和第二机组的空气压缩模块2、空气干燥模块4和过滤模块3均支撑于底盘11上。空气压缩模块2安装在箱体第二区102的第一侧相对的第二侧,过滤设备安装在箱体中部和两侧,吸附式干燥机安装在箱体第二区102的第二侧,切换管道安装在箱体第二区102的第二侧,控制系统分布式安装在箱体第二区102的第二侧,外壳罩罩在底盘11上,且外壳罩上的观察窗与控制模块6相对。2 to 4, according to the compressed air drying system 100 of the second embodiment of the present application, when the compressed air drying system 100 is a double unit, the box plate chassis 11 forms a closed body, the first unit and the second unit The air compression module 2 , the air drying module 4 and the filter module 3 are all supported on the chassis 11 . The air compression module 2 is installed on the second side opposite to the first side of the second area 102 of the box body, the filter equipment is installed in the middle and both sides of the box body, and the adsorption dryer is installed on the second side of the second area 102 of the box body, The switching pipeline is installed on the second side of the second area 102 of the box body, the control system is distributedly installed on the second side of the second area 102 of the box body, the outer shell is covered on the chassis 11, and the observation window on the outer shell and the control module 6 relative.
在实际装配时,分别部装完成压缩机模块的压缩机驱动链,容器,冷却模块,切换管网和控制模块6。进一步地,将空气压缩模块2、切换管道、控制系统、过滤设备和吸附式干燥机分别安装在箱体的底盘11上,用管道连接各模块,形成完整压缩空气系统。连接控制系统之间电气连接,形成完整控制系统,以利于操控。组装外部外壳罩,形成一体式结构。During actual assembly, the compressor drive chain, container, cooling module, switching pipe network and control module 6 of the compressor module are assembled separately. Further, the air compression module 2, switching pipelines, control system, filter equipment and adsorption dryer are respectively installed on the chassis 11 of the box, and the modules are connected with pipelines to form a complete compressed air system. Connect the electrical connections between the control systems to form a complete control system for easy manipulation. Assemble the outer housing to form a one-piece structure.
举例而言,在多机组空气压缩干燥系统100实际使用时,压缩系统内部流程为:空气依次经过空气滤芯、压缩机头、油分容器、油过滤器、冷却器后形成压缩空气。For example, when the multi-unit air compression drying system 100 is actually used, the internal process of the compression system is as follows: air passes through the air filter element, compressor head, oil separator container, oil filter, and cooler to form compressed air.
例如,空气压缩干燥系统100具有第一机组和第二机组,当第一机组和第二机组只有一个在运行时,另外一个处于备用状态时。以第一机组运行和第二机组备用为例,此时第一机组切换电磁阀打开,第二机组切换电磁阀关闭。第一机组压缩空气依次经过该机组的水分离器(WSD)、油/水/颗粒分析器(UD+)、吸附式干燥机(DRYER)和油蒸汽过滤器(QDT)及颗粒过滤器(PDp)等装置处理后,再经过调压阀(PR)输入给用户管网。由于第二机组切换电磁阀关闭,第二机组虽然处于加压状态,但是不给用户管网提供气源。For example, the compressed air drying system 100 has a first unit and a second unit. When only one of the first unit and the second unit is in operation, the other is in a standby state. Take the operation of the first unit and the standby of the second unit as an example, at this time, the switching solenoid valve of the first unit is opened, and the switching solenoid valve of the second unit is closed. The compressed air of the first unit passes through the water separator (WSD), oil/water/particle analyzer (UD+), adsorption dryer (DRYER), oil vapor filter (QDT) and particle filter (PDp) of the unit in sequence After the device is processed, it will be input to the user's pipe network through the pressure regulating valve (PR). Since the switching solenoid valve of the second unit is closed, although the second unit is in a pressurized state, it does not provide gas source to the user pipe network.
当第一机组和第二机组交叉使用时:例如当需要使用第一机组压缩机配合第二机组过滤器和吸干机时,中央控制器命令第一机组的压缩机开启,第二机组的压缩机关闭;第一机组的吸干机关闭,第二机组的吸干机开启;第一机组的切换管道切换电磁阀关闭,第二机组切换电磁阀打开。此时气体流程为:压缩空气经第一机组压缩机产生后,依次经过第一机组的水分离器WSD、第一机组的油/水/颗粒分析器UD+、切换管道、第二机组吸干机、第二机组油蒸汽过滤器QDT、第二机组的颗粒过滤器PDp及叠机组切换电磁阀后,经调压阀后输入用户管网,以供气。When the first unit and the second unit are used alternately: for example, when it is necessary to use the compressor of the first unit to cooperate with the filter and dryer of the second unit, the central controller commands the compressor of the first unit to turn on, and the compressor of the second unit The machine is closed; the drying machine of the first unit is closed, and the drying machine of the second unit is turned on; the switching solenoid valve of the switching pipeline of the first unit is closed, and the switching solenoid valve of the second unit is opened. At this time, the gas flow is: after the compressed air is generated by the compressor of the first unit, it passes through the water separator WSD of the first unit, the oil/water/particle analyzer UD+ of the first unit, the switching pipeline, and the suction dryer of the second unit , After the oil vapor filter QDT of the second unit, the particulate filter PDp of the second unit and the switching solenoid valve of the stacked unit, they enter the user pipe network through the pressure regulating valve for gas supply.
需要说明的是,第一过滤装置31可以是水分离器(WSD),第二过滤装置32可以是油蒸汽过滤器(QDT)。It should be noted that the first filter device 31 may be a water separator (WSD), and the second filter device 32 may be an oil vapor filter (QDT).
根据本申请实施例的空气压缩干燥系统100,过将用于空气压缩的各部件集成于安装腔内,可以节省安装空间,提高经济性。具体地,空气压缩干燥系统,内置切换管网可以实现多个子设备间相互备用,子系统间相互备用,提高设备可靠性;内置切换管网还可以减少客户现场管网焊接安装工作,减少风险。空气压缩干燥系统冗余控制系统,控制器单点失效不影响系统供气。空气压缩干燥系统内置完整过滤系统,压缩机系统后吸附式干燥机前配置水分离器和油分离器,可过滤液态水、油雾、油液和湿颗粒物,吸附式干燥机可吸附压缩空气中气态水分,吸附式干燥机后配置过滤器,可过滤油蒸汽,干颗粒,提高压缩效果。According to the air compression drying system 100 of the embodiment of the present application, various components used for air compression are integrated in the installation cavity, which can save installation space and improve economy. Specifically, in the air compression drying system, the built-in switching pipe network can realize mutual backup between multiple sub-equipment and subsystems, which improves equipment reliability; the built-in switching pipe network can also reduce the welding and installation work of the customer's on-site pipe network and reduce risks. Air compression drying system redundant control system, single point failure of the controller will not affect the system air supply. The air compression drying system has a built-in complete filtration system. After the compressor system, the adsorption dryer is equipped with a water separator and an oil separator, which can filter liquid water, oil mist, oil and wet particles. The adsorption dryer can absorb compressed air Gaseous moisture, after the adsorption dryer is equipped with a filter, it can filter oil vapor and dry particles, and improve the compression effect.
在本申请的描述中,需要理解的是,术语“长度”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "length", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner ", "outside", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations on the present application, and those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.

Claims (10)

  1. 一种空气压缩干燥系统,其特征在于,包括:A compressed air drying system is characterized in that it comprises:
    箱体,所述箱体内形成一个安装腔;A box body, an installation cavity is formed in the box body;
    依次连接的空气压缩模块、空气干燥模块、过滤模块,所述空气压缩模块、所述空气干燥模块和所述过滤模块通过管路连接以提供干燥的压缩空气;An air compression module, an air drying module, and a filter module connected in sequence, the air compression module, the air drying module and the filter module are connected by pipelines to provide dry compressed air;
    控制模块,所述控制模块与所述空气压缩模块、所述空气干燥模块、所述过滤模块相连接;A control module, the control module is connected with the air compression module, the air drying module, and the filter module;
    所述空气压缩模块、所述空气干燥模块、所述过滤模块、所述控制模块安装在所述安装腔内。The air compression module, the air drying module, the filter module and the control module are installed in the installation cavity.
  2. 根据权利要求1所述的空气压缩干燥系统,其特征在于,所述空气压缩干燥系统包括至少一个机组,每个所述机组均包括空气压缩模块、空气干燥模块、过滤模块以及控制模块。The air compression drying system according to claim 1, characterized in that the air compression drying system comprises at least one unit, each of which comprises an air compression module, an air drying module, a filter module and a control module.
  3. 根据权利要求2所述的空气压缩干燥系统,其特征在于,所述过滤模块包括第一过滤装置和第二过滤装置,所述第一过滤装置用于过滤所述空气压缩模块出口的空气并输出到所述空气干燥模块,所述第二过滤装置用于过滤所述空气干燥模块出口的空气并输出到客户端。The compressed air drying system according to claim 2, wherein the filter module includes a first filter device and a second filter device, and the first filter device is used to filter the air at the outlet of the air compression module and output To the air drying module, the second filtering device is used to filter the air at the outlet of the air drying module and output it to the client.
  4. 根据权利要求3所述的空气压缩干燥系统,其特征在于,所述空气压缩干燥系统划分为第一区和第二区,所述空气压缩模块、所述第一过滤装置与所述控制模块设置于所述第一区内,所述空气干燥模块、所述第二过滤装置设置于所述第二区内。The compressed air drying system according to claim 3, wherein the compressed air drying system is divided into a first area and a second area, and the air compression module, the first filtering device and the control module are set In the first area, the air drying module and the second filtering device are arranged in the second area.
  5. 根据权利要求4所述的空气压缩干燥系统,其特征在于,所述空气压缩模块包括驱动链系统、油分离系统、冷却系统,所述驱动链系统与所述冷却系统设置于所述第一区的第一侧,所述油分离系统、所述第一过滤装置与所述控制模块设置于所述第一区的与所述第一侧相对的第二侧。The air compression drying system according to claim 4, wherein the air compression module includes a drive chain system, an oil separation system, and a cooling system, and the drive chain system and the cooling system are arranged in the first area The oil separation system, the first filtering device and the control module are arranged on a second side of the first area opposite to the first side.
  6. 根据权利要求5所述的空气压缩干燥系统,其特征在于,所述冷却系统设置于所述驱动链系统的上方。The compressed air drying system according to claim 5, wherein the cooling system is arranged above the driving chain system.
  7. 根据权利要求4所述的空气压缩干燥系统,其特征在于,所述第二过滤装置设置于所述第二区的第一侧,所述空气干燥模块设置于所述第二区的所述第一侧相对的第二侧。The compressed air drying system according to claim 4, wherein the second filtering device is arranged on the first side of the second area, and the air drying module is arranged on the first side of the second area. One side opposite the second side.
  8. 根据权利要求2-7中任一项所述的空气压缩干燥系统,其特征在于,两个及两个以上所述机组设于所述箱体内,所述每个机组之间设有隔板且所述每个机组镜像设置。The air compression drying system according to any one of claims 2-7, characterized in that two or more units are arranged in the box, and a partition is provided between each unit and The per-unit mirroring settings are described.
  9. 根据权利要求8所述的空气压缩干燥系统,其特征在于,所述空气压缩干燥系统包括总控制柜,所述总控制柜用于控制每个所述机组中的控制模块。The compressed air drying system according to claim 8, characterized in that the compressed air drying system comprises a general control cabinet for controlling the control modules in each of the units.
  10. 根据权利要求1-9中任一项所述的空气压缩干燥系统,其特征在于,所述空气干燥模块包括吸附式干燥机。The compressed air drying system according to any one of claims 1-9, wherein the air drying module comprises an adsorption dryer.
PCT/CN2022/098203 2021-11-08 2022-06-10 Air compression and drying system WO2023077807A1 (en)

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CN208416883U (en) * 2018-05-28 2019-01-22 常州萨柏美格医用气体设备有限公司 A kind of medical air compressor machine
DE102017116266A1 (en) * 2017-07-19 2019-01-24 Beko Technologies Gmbh Compressed air membrane dryer with mixed air control
CN208546308U (en) * 2018-05-31 2019-02-26 珠海市奥吉赛科技有限公司 Medical air compressor system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090039870A (en) * 2007-10-19 2009-04-23 주식회사 베스코 One body type air dryer system
DE102017116266A1 (en) * 2017-07-19 2019-01-24 Beko Technologies Gmbh Compressed air membrane dryer with mixed air control
CN207514569U (en) * 2017-11-28 2018-06-19 丰电能源环保科技(北京)有限公司 A kind of movable air compression station
CN208416883U (en) * 2018-05-28 2019-01-22 常州萨柏美格医用气体设备有限公司 A kind of medical air compressor machine
CN208546308U (en) * 2018-05-31 2019-02-26 珠海市奥吉赛科技有限公司 Medical air compressor system

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