WO2023077779A1 - On-line monitoring system and method for high-temperature garbage pyrolysis gas - Google Patents

On-line monitoring system and method for high-temperature garbage pyrolysis gas Download PDF

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Publication number
WO2023077779A1
WO2023077779A1 PCT/CN2022/094937 CN2022094937W WO2023077779A1 WO 2023077779 A1 WO2023077779 A1 WO 2023077779A1 CN 2022094937 W CN2022094937 W CN 2022094937W WO 2023077779 A1 WO2023077779 A1 WO 2023077779A1
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WIPO (PCT)
Prior art keywords
collection
gas
pyrolysis gas
pipeline
pipe
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PCT/CN2022/094937
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French (fr)
Chinese (zh)
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王少江
毛凯
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二重(德阳)重型装备有限公司
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Publication of WO2023077779A1 publication Critical patent/WO2023077779A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • G01N33/004CO or CO2
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/44Sample treatment involving radiation, e.g. heat
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • G01N33/0047Organic compounds
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0036General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
    • G01N33/005H2
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste

Definitions

  • the invention relates to gas on-line monitoring, in particular to an on-line monitoring system and method for pyrolysis gas of high-temperature garbage.
  • Melting pyrolysis technology is an anaerobic heat treatment of domestic waste, which prevents the formation of dioxins from the source, and the combustible gas produced by pyrolysis can be used for power generation and combustion for heat supply, etc. chemical, harmless" treatment.
  • the high-temperature pyrolysis of combustibles in domestic waste is a crucial part of the melting and cracking line treatment process.
  • the composition and concentration of pyrolysis gas is an important basis for the control optimization of waste melting and pyrolysis process, and the control of combustion power generation and heating process. Since urban domestic waste is a multi-component mixture, and its composition varies greatly in different regions and in different periods, pyrolysis gas is usually accompanied by high temperature (800-2500°C), high dust ( ⁇ 10g/m3) and corrosiveness.
  • the commonly used high-temperature flue gas analyzers are mainly applicable in the temperature range of 300-1100 ° C, and the content of particulate matter in the flue gas is high, which is easy to cause blockage at the jet nozzle of the gas jet, and the life of the equipment is short. damage.
  • There is frictional resistance on the inner wall of the pipeline and there is a problem of uneven distribution of components and concentrations during the flow of gas in the pipeline, which leads to the need to improve the accuracy of the test results. Therefore, it is of great significance to conduct further research on the online monitoring system of high temperature pyrolysis gas.
  • the purpose of the first aspect of the present invention is:
  • An on-line monitoring system for pyrolysis gas of high-temperature garbage includes a multi-point gas collection device, a filter device, a buffer device, a bidirectional peristaltic pump, and a gas sensor, which are sequentially connected by a communication pipeline;
  • the multi-point gas collection device can extend into the garbage pyrolysis gas pipeline to collect pyrolysis gas at multiple positions;
  • the communication pipeline between the multi-point gas collection device and the buffer device is provided with a first switch valve, and the first switch valve is used to open and close the connection between the multi-point gas collection device and the buffer device.
  • a second switching valve is provided on the communication pipeline between the bidirectional peristaltic pump and the gas sensor, and the second switching valve is used to open and close the communication pipeline between the bidirectional peristaltic pump and the gas sensor.
  • the garbage pyrolysis gas pipeline is provided with a collection port
  • the multi-point gas collection device includes a fixed cylinder and a collection tube
  • the collection tube is at least partially accommodated in the fixed cylinder
  • the fixed cylinder is used for Sealedly connected with the collection port
  • the collection tube can move relative to the fixed cylinder along the axial direction of the fixed cylinder.
  • the multi-point gas collection device also includes a bellows, one end of the collection pipe extending into the garbage pyrolysis gas pipeline is the collection end, the other end is the movable end, and the fixed cylinder is close to the garbage pyrolysis gas pipeline.
  • One end of the gas pipe is a fixed end, and the other end is a sealed end;
  • One end of the bellows is sealingly connected to the sealing end of the fixed cylinder, and the other end of the bellows is sealingly connected to the movable end of the collection tube.
  • the inner wall of the fixed cylinder is provided with a locking part
  • the outer wall of the collection tube is provided with an elastic locking body, and when the collection tube moves relative to the fixed cylinder, the elastic locking body can extend into The locking part is used to realize the position locking of the collection tube relative to the fixing cylinder.
  • the gas inlet at the collection end of the collection pipe is an elastic collection port
  • the elastic collection port is "X" shaped
  • the entrance area of the elastic collection port is inversely proportional to the flow rate of the waste pyrolysis gas.
  • it also includes an intake pipe and a blowback pipe;
  • the air intake pipe is connected to the communication pipeline between the bidirectional peristaltic pump and the second switch valve through a three-way pipe, and a third switch valve is arranged at the entrance of the air intake pipe;
  • the blowback pipe is connected to the communication pipeline between the buffer device and the first switch valve through a three-way pipe, and a fourth switch valve is provided at the outlet of the blowback pipe.
  • a cooling device is also included, and the filtering device and the buffering device are housed in the cooling device.
  • an elastic airbag is provided on the communication pipeline between the buffer device and the bidirectional peristaltic pump, and the elastic airbag is used to generate high-pressure blowback gas when the bidirectional peristaltic pump is opened in reverse.
  • the purpose of the second aspect of the present invention is to provide a method for on-line monitoring of high-temperature garbage pyrolysis gas, the method comprising the following steps:
  • Step S001 arranging the aforementioned high-temperature waste pyrolysis gas online monitoring system, so that all switch valves are in a closed state;
  • Step S002 open the cooling device
  • Step S003 Open the first on-off valve and the second on-off valve, make the collection pipe extend into the garbage pyrolysis gas pipeline, open the bidirectional peristaltic pump in the forward direction, and perform on-line monitoring of the garbage pyrolysis gas;
  • Step S004 change the position of the collection tube relative to the fixed cylinder, and continue to perform on-line monitoring of the garbage pyrolysis gas;
  • Step S005 Repeat step S004.
  • the present invention also provides a backflushing method for the on-line monitoring process of high-temperature garbage pyrolysis gas, the method comprising the following steps:
  • Step S006 make all switch valves in closed state
  • Step S007 open the third switching valve
  • Step S008 reversely open the bidirectional peristaltic pump, so that the elastic airbag is in a high-pressure expansion state;
  • Step S009 Open the fourth on-off valve, and the high-pressure gas generated by the elastic airbag in the high-pressure expansion state blows the particles in the filter device to the outside of the blowback pipe.
  • the multi-point gas collection device in the present invention can be extended into different areas in the garbage pyrolysis gas pipeline to perform multi-point continuous automatic detection.
  • the first on-off valve and the second on-off valve are opened (the other valves are in a closed state), and the bidirectional peristaltic pump is opened forward to make the detection passage communicate.
  • the multi-point gas collection device into the garbage pyrolysis gas pipeline to collect and analyze gas at multiple positions.
  • this solution can realize multi-point continuous automatic detection in different areas inside the pipeline , the obtained results are closer to the actual working conditions;
  • the multi-point gas collection device in the present invention is provided with a collection tube and a fixed cylinder. When in use, it only needs to change the relative position of the collection tube relative to the fixed cylinder to realize multi-point continuous automatic detection of different areas inside the pipeline, and the operation easy and convenient;
  • the present invention sets bellows, and the pyrolysis gas leaked from the gap between the collection pipe and the fixed cylinder can enter the bellows to further collect the leaked pyrolysis gas, further preventing thermal leakage of solution gas;
  • an elastic locking body and a plurality of locking parts are respectively arranged on the collection tube and the inner wall of the fixing cylinder.
  • the elastic locking body moves to a position corresponding to the locking part on the inner wall of the fixing cylinder, the elastic locking The body pops up and extends into the locking part to realize the position locking of the collection tube relative to the fixed cylinder, and then realize the locking of the collection position of the collection end in the waste pyrolysis gas pipeline;
  • the present invention is set as elastic collection mouth by the collection mouth of the collection end of described collection pipe, the size of the gas inlet area of described collection mouth can change along with the change of described rubbish pyrolysis gas flow velocity; Like this, by adjusting The size of the gas inlet area of the collection end of the collection tube, so as to realize the control of the flow of gas entering the collection tube, and then ensure the accuracy of each collection result;
  • the present invention removes the solid particles on the filter device by using the principle of back blowing by arranging the intake pipe and the back blowing pipe; by setting an elastic air bag on the communication pipeline between the buffer device and the bidirectional peristaltic pump to generate high pressure back blowing gas to improve the blowback effect.
  • Fig. 1 is a schematic structural diagram of an online monitoring system for pyrolysis gas of high-temperature garbage in an embodiment of the present invention
  • Fig. 2 is a schematic diagram of the connection between the multi-point gas collection device and the garbage pyrolysis gas pipeline in one embodiment of the present invention
  • Fig. 3 is the sectional view of Fig. 2;
  • Figure 4 is an enlarged view of part of the structure in Figure 3;
  • Fig. 5 is a schematic diagram of the structure of the fixed cylinder in Fig. 2;
  • Fig. 6 is a schematic structural diagram of the garbage pyrolysis gas pipeline in Fig. 2;
  • Fig. 7 is a schematic diagram of the structure of the gas inlet at the collection end of the collection tube in one embodiment of the present invention.
  • Fig. 8 is a structural schematic diagram showing the size of the gas inlet at the collection end changing with the flow rate of the collected gas as described in Fig. 7;
  • Fig. 9 is a schematic diagram of the direction of airflow in the backflushing process in an embodiment of the present invention.
  • 1-multi-point gas collection device 11-fixed cylinder, 111-fixed end, 112-sealed end, 113-locking part, 12-collecting tube, 121-collecting end, 122-movable end, 123-elastic locking Body, 13-first sealing part, 14-bellows, 15-second sealing part, 2-filter device, 3-buffer device, 4-bidirectional peristaltic pump, 5-gas sensor, 6-garbage pyrolysis gas pipeline, 7-Intake pipe, 8-Blowback pipe, 9-Cooling device, 91-Water inlet, 92-Water outlet, 10-Elastic air bag, 61-First switch valve, 62-Second switch valve, 63-Third switch valve , 64-the fourth switching valve.
  • the first feature above or below the second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them.
  • the first feature on, above and above the second feature includes the first feature directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • the first feature being below, below and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • an embodiment of the present invention provides an online monitoring system for high-temperature waste pyrolysis gas, which includes: a multi-point gas collection device 1 and a filter device 2 connected in sequence by communication pipelines , buffer device 3, bidirectional peristaltic pump 4, gas sensor 5;
  • the multi-point gas collection device 1 can extend into the garbage pyrolysis gas pipeline 6 to collect pyrolysis gas at multiple positions;
  • the communication pipeline between the multi-point gas collection device 1 and the buffer device 3 is provided with a first switch valve 61, and the first switch valve 61 is used to open and close the multi-point gas collection device 1 and the buffer device 3.
  • the communication pipeline between the bidirectional peristaltic pump 4 and the gas sensor 5 is provided with a second switching valve 62, and the second switching valve 62 is used to open and close the connection between the bidirectional peristaltic pump 4 and the gas sensor 5. connecting pipes between them.
  • the multi-point gas collection device 1 can be extended into different areas in the garbage pyrolysis gas pipeline 6 to perform multi-point continuous automatic detection.
  • open the first on-off valve 61 and the second on-off valve 62 the other valves are in a closed state
  • open the bidirectional peristaltic pump 4 in the forward direction and make the detection passage communicate.
  • a YZ1515X type bidirectional peristaltic pump 4 can be used, which can realize the forward and reverse directions of the gas in the pump. , Convey in two directions.
  • a multi-parameter gas sensor can be used to realize real-time detection of CO, CO2, CH4, H2, O2, C2H4, C2H6 and other gas components and concentrations in the waste pyrolysis gas.
  • the garbage pyrolysis gas pipeline 6 is provided with a collection port 61
  • the multi-point gas collection device 1 includes a fixed cylinder 11 and a collection pipe 12, and the collection
  • the tube 12 is at least partly accommodated in the fixed cylinder 11, and the fixed cylinder 11 is used for sealing connection with the collection port 61, and the collection tube 12 can be moved along the fixed cylinder 11 Move in the axial direction; in this way, the collection pipe 12 of the multi-point gas collection device 1 can be stretched into different areas in the garbage pyrolysis gas pipeline 6; It can realize multi-point continuous automatic detection of different areas inside the pipeline, and the operation is simple and convenient.
  • the collection tube 12 is connected to the fixed cylinder 11 in a threaded manner.
  • an internal thread is provided on the inner wall of the fixing cylinder 11, and an external thread is provided at a corresponding position on the outer wall of the collection tube 12.
  • the fixed cylinder 11 optionally, as shown in FIG. 3 , an external thread is provided at the narrow diameter of the collection tube 12, and an internal thread is provided at the corresponding position of the fixed tube 11.
  • the other positions of 11 are provided with the above-mentioned external thread and internal thread, which are not specifically limited here.
  • a first sealing part 13 and a second sealing part 15 are provided.
  • the first sealing part 13 and the second sealing part 15 are elastic sealing rings; Grooves for accommodating the first sealing portion 13 and the second sealing portion 15 are provided on the top.
  • the multi-point gas collection device 1 also includes a bellows 14, and one end of the collection pipe 12 extending into the garbage pyrolysis gas pipeline 6 is The collection end 121, the other end is a movable end 122, the end of the fixed cylinder 11 close to the garbage pyrolysis gas pipeline 6 is a fixed end 121, and the other end is a sealing end 122; one end of the bellows 14 is sealed and connected to the The sealing end 122 of the fixed cylinder 11 is fixed, and the other end of the bellows 14 is sealed and connected with the movable end 122 of the collecting tube 12 .
  • the bellows 14 is made of high temperature resistant elastic material.
  • a locking portion 113 is provided on the inner wall of the fixing cylinder 11, and an elastic locking body 123 is provided on the outer wall of the collection tube 12, when the collection tube 12 is relative to the When the fixing cylinder 11 moves, the elastic locking body 123 can extend into the locking portion 113 to realize the position locking of the collection tube 12 relative to the fixing cylinder 11 .
  • the collection end 121 of the collection pipe 12 is located at a certain position in the middle of the waste pyrolysis gas pipeline 6 for gas collection.
  • the elastic locking body 123 on the collection tube 12 just corresponds to the position of a certain locking part 113 on the inner wall of the fixed cylinder 11.
  • the locking part 113 realizes the position locking of the collection tube 12 relative to the fixing cylinder 11 .
  • the collection pipe 12 can be rotated so that the collection pipe 12 moves in a direction close to the garbage pyrolysis gas pipeline 6 relative to the fixed cylinder 11 .
  • the elastic locking body 123 on the collection pipe 12 is squeezed by the inner wall of the fixed cylinder 11 to retract the collection pipe 12 body, and follows the collection pipe 12 to the left relative to the fixed cylinder 11 to approach the garbage heat.
  • the elastic locking body 123 When moving to the position where the elastic locking body 123 corresponds to the next locking portion 113 on the inner wall of the fixing cylinder 11, the elastic locking body 123 pops out and extends into the locking portion 113, so that the collection tube 12 is relatively It is locked at the position of the fixed cylinder 11, thereby realizing the locking of the collection position of the collection end 121 in the waste pyrolysis gas pipeline 6.
  • multiple locking portions 113 may be provided on the inner wall of the fixed cylinder 11 according to collection requirements, and each locking portion 113 corresponds to a collection position. During collection, only the position of the collection pipe 12 relative to the fixed cylinder 11 needs to be changed, and continuous collection of pyrolysis gas can be realized.
  • the gas inlet of the collection end 121 of the collection tube 12 is an elastic collection port, and the elastic collection port is in an "X" shape, and the entrance of the elastic collection port is The size of the area is inversely proportional to the flow rate of the pyrolysis gas of the garbage.
  • the commonly used gas collection port is mostly of a single shape, if the cross section of the gas collection port is circular, elliptical or other single shape.
  • the flow rate of the pyrolysis gas in the waste pyrolysis gas pipeline 6 is usually unstable, sometimes fast and sometimes slow, which leads to inconsistencies in the gas flow entering the collection pipe 12, thereby affecting the collection results.
  • the collection port of the collection end 121 of the collection tube 12 is set as an elastic collection port, and the elastic collection port is in an "X" shape, and the X-shaped elastic collection port has the following properties, when the garbage When the pyrolysis gas flow rate became larger, the collection port shrank (as shown in the solid line part in Figure 8), and the gas inlet area became smaller; when the waste pyrolysis gas flow rate became smaller, the collection port expanded and expanded (as shown in Fig. 8), the gas inlet area becomes larger. That is, the size of the gas inlet area of the collection port can be changed inversely proportional to the change of the flow rate of the waste pyrolysis gas.
  • the area of the collection port can be adjusted according to the gas flow rate in various ways.
  • a gas flow sensor and a collection port contraction device (not shown) are arranged at the collection port at the same time, and the collection port contraction device is installed at the collection port for expanding or shrinking the collection port.
  • the collection port contraction device shrinks, making the collection port shrink, and the gas inlet area becomes smaller;
  • the collection port contraction device expands, making the collection port shrink The mouth expands, and the gas inlet area becomes larger.
  • the gas flow rate entering the collection tube 12 can be controlled, thereby ensuring the accuracy of each collection result.
  • an air inlet pipe 7 and a blowback pipe 8 are also included;
  • the intake pipe 7 is connected to the communication pipeline between the bidirectional peristaltic pump 4 and the second switch valve 62 through a three-way pipe, and a third switch valve 63 is provided at the entrance of the intake pipe 7;
  • the blowback pipe 8 is connected to the communication pipeline between the buffer device 3 and the first switch valve 61 through a three-way pipe, and a fourth switch valve 64 is provided at the outlet of the blowback pipe 8 .
  • the filter device 2 can filter out most of the solid particles in the pyrolysis gas, thereby preventing pipeline blockage.
  • a large amount of solid particles are attached to the filter element of the filter device 2, in order to ensure the filtering effect, the filter element of the filter device 2 needs to be replaced frequently, and the equipment cost is relatively large.
  • the solid particles on the filter element of the filter device 2 are cleaned by using the principle of back blowing, so that the service life of the filter element can be extended and the equipment cost can be reduced.
  • the third on-off valve 63 and the fourth on-off valve 64 are in a closed state, that is, there is no communication between the inlet pipe 7 and the outlet pipe .
  • open the third on-off valve 63 and the fourth on-off valve 64 close the first and second on-off valves 62), so that the air inlet pipe 7 is connected to the
  • the back blowing pipes 8 are in a communication state, and the back blowing gas enters from the inlet pipe 7, passes through the buffer device 3 and the filter device 2, and flows out from the back blowing pipe 8.
  • a cooling device 9 is also included, and the filtering device 2 and the buffering device 3 are accommodated in the cooling device 9 .
  • Garbage pyrolysis gas is often in a high temperature state (800-2500°C), and it needs to be cooled to prevent the gas sensor 5 from burning out during the gas detection process.
  • the cooling device 9 by setting the cooling device 9 and accommodating the filter device 2 and the buffer device 3 in the cooling device 9, the pyrolysis gas is filtered through the filter device 2 while The first level of temperature reduction is realized, and the second level of temperature reduction is realized while entering the buffer device 3 to realize buffering. In this way, the sufficient cooling of the high-temperature gas is ensured through the form of multi-stage cooling.
  • the filter device 2 is composed of a solid copper powder sintered filter element, a metal copper shell and aluminum fins.
  • the selected solid copper powder sintered filter element has a pore size of less than 150 mesh and a length of more than 400mm.
  • the solid copper powder sintered filter element is placed in the metal copper shell and tightly combined with the tube wall.
  • the aluminum fins are located on the surface of the metal copper shell, and the fin distance is 8mm. 20mm.
  • the buffer device 3 is the same as the metal copper shell and copper fins of the filter device 2, and the buffer device 3 does not have a built-in solid copper powder sintered filter element, and the buffer device 3 is mainly used to stimulate the pyrolysis gas of the incoming garbage. To buffer and secondary cooling effect.
  • the cooling device 9 is composed of a stainless steel water tank and cooling water.
  • the cooling water enters from the cooling water inlet 91 at the lower end and flows out from the cooling water outlet 92 at the upper end during the cooling process.
  • the hollow arrow in the figure indicates the flow direction of the blowback gas.
  • An elastic airbag 10 is provided on the communication pipeline between the buffer device 3 and the bidirectional peristaltic pump 4. When the bidirectional peristaltic pump 4 is opened in reverse, the elastic airbag 10 is used to generate high-pressure blowback gas.
  • the two-way peristaltic pump 4 needs to be reversed to generate reverse gas. But there is a problem that the gas pressure is not enough, and the blowback effect is not good. In order to enhance the blowback effect, a peristaltic pump with higher power is required, which undoubtedly increases the equipment cost.
  • an elastic airbag 10 is provided on the communication pipeline between the buffer device 3 and the bidirectional peristaltic pump 4 to generate high-pressure blowback gas
  • Another embodiment of the present invention also provides a method for on-line monitoring of high-temperature garbage pyrolysis gas, the method comprising the following steps:
  • Step S001 arrange the above-mentioned high-temperature garbage pyrolysis gas online monitoring system, so that all switch valves are in a closed state;
  • Step S002 open cooling device 9;
  • Step S003 Open the first on-off valve 61 and the second on-off valve 62, make the collection pipe 12 extend into the garbage pyrolysis gas pipeline 6, open the bidirectional peristaltic pump 4 in the forward direction, and perform on-line monitoring of the garbage pyrolysis gas;
  • Step S004 change the position of the collection tube relative to the fixed cylinder 11, and continue to perform on-line monitoring of the waste pyrolysis gas;
  • Step S005 Repeat step S004.
  • the present invention also provides a backflushing method for the on-line monitoring process of high-temperature garbage pyrolysis gas, the method comprising the following steps:
  • Step S006 make all switch valves in closed state
  • Step S007 open the third switching valve 63
  • Step S008 reversely open the bidirectional peristaltic pump 4, so that the elastic airbag 10 is in a high-pressure expansion state;
  • Step S009 Open the fourth switching valve 64, and the high-pressure gas generated by the elastic airbag 10 in the high-pressure expansion state will blow the particles in the filter device 2 to the outside of the blowback pipe 8.
  • the solid particles on the filter device 2 can be removed by using the principle of back-flushing; High-pressure blowback gas to improve the blowback effect.

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Abstract

An on-line monitoring system and method for high-temperature garbage pyrolysis gas. The system comprises a multi-point gas collection device (1), a filter device (2), a buffer device (3), a bidirectional peristaltic pump (4), and a gas sensor (5), which are sequentially in communication by means of a communication pipeline, wherein the multi-point gas collection device (1) can extend into a plurality of positions in a garbage pyrolysis gas pipeline for multi-point continuous automatic testing. When in use, a first switching valve (61) and a second switching valve (62) are opened, and the bidirectional peristaltic pump (4) is turned on in a forward direction, such that a test path is in communication. The multi-point gas collection device (1) is extended into the garbage pyrolysis gas pipeline for gas collection and analysis at a plurality of positions. Compared with a traditional single-point gas collection method, this solution can realize multi-point continuous automatic testing of different areas in the pipeline, such that the obtained results are closer to actual conditions.

Description

一种高温垃圾热解气体在线监测系统及方法A system and method for on-line monitoring of high-temperature garbage pyrolysis gas 技术领域technical field
本发明涉及气体在线监测,尤其是涉及一种高温垃圾热解气体在线监测系统及方法。The invention relates to gas on-line monitoring, in particular to an on-line monitoring system and method for pyrolysis gas of high-temperature garbage.
背景技术Background technique
随着我国城镇化进程加快,城市生活垃圾产量剧增,“垃圾围城”现象日愈严重。熔融热解技术是对生活垃圾进行绝氧热处理,从源头上杜绝二噁英生成,热解产生的可燃气体可以用来发电与燃烧供热等,可从真正意义上实现“减量化、资源化、无害化”处理。With the acceleration of my country's urbanization process, the output of urban domestic waste has increased sharply, and the phenomenon of "garbage siege" is becoming more and more serious. Melting pyrolysis technology is an anaerobic heat treatment of domestic waste, which prevents the formation of dioxins from the source, and the combustible gas produced by pyrolysis can be used for power generation and combustion for heat supply, etc. chemical, harmless" treatment.
生活垃圾中可燃物的高温热解是熔融裂解线处理工艺中至关重要的部分,热解气的成分及浓度是垃圾熔融热解过程控制优化、燃烧发电与供热过程控制的重要依据。由于城镇生活垃圾是多元混合物,且在不同的地域和不同时期成分差异性较大,通常热解气伴随着高温(800~2500℃)、高粉尘(≥10g/m3)及腐蚀性。现有技术上中,常用的高温烟气分析仪,主要适用温度范围在300~1100℃,且烟气中颗粒物含量高,在气体射流器的射流喷嘴处易造成堵塞,设备寿命短,非常容易损坏。管道内壁存在摩擦阻力,气体在管道内流动过程中存在组分与浓度分布不均匀问题,导致检测结果的准确性有待提高。因此,对高温热解气体在线监测系统进行进一步研究具有重要意义。The high-temperature pyrolysis of combustibles in domestic waste is a crucial part of the melting and cracking line treatment process. The composition and concentration of pyrolysis gas is an important basis for the control optimization of waste melting and pyrolysis process, and the control of combustion power generation and heating process. Since urban domestic waste is a multi-component mixture, and its composition varies greatly in different regions and in different periods, pyrolysis gas is usually accompanied by high temperature (800-2500°C), high dust (≥10g/m3) and corrosiveness. In the prior art, the commonly used high-temperature flue gas analyzers are mainly applicable in the temperature range of 300-1100 ° C, and the content of particulate matter in the flue gas is high, which is easy to cause blockage at the jet nozzle of the gas jet, and the life of the equipment is short. damage. There is frictional resistance on the inner wall of the pipeline, and there is a problem of uneven distribution of components and concentrations during the flow of gas in the pipeline, which leads to the need to improve the accuracy of the test results. Therefore, it is of great significance to conduct further research on the online monitoring system of high temperature pyrolysis gas.
发明内容Contents of the invention
为了至少解决上述部分技术问题,本发明第一方面的目的是:In order to solve the above-mentioned part of the technical problems at least, the purpose of the first aspect of the present invention is:
提供一种高温垃圾热解气体在线监测系统,该系统包括由连通管路依次连通的多点气体采集装置、过滤装置、缓冲装置、双向蠕动泵、气体传感器;An on-line monitoring system for pyrolysis gas of high-temperature garbage is provided, the system includes a multi-point gas collection device, a filter device, a buffer device, a bidirectional peristaltic pump, and a gas sensor, which are sequentially connected by a communication pipeline;
所述多点气体采集装置可伸入所述垃圾热解气管道内进行多个位置热解气体采集;The multi-point gas collection device can extend into the garbage pyrolysis gas pipeline to collect pyrolysis gas at multiple positions;
所述多点气体采集装置与所述缓冲装置之间的连通管路上设有第一开关阀,所述第一开关阀用于启闭所述多点气体采集装置与所述缓冲装置之间的连通管路;The communication pipeline between the multi-point gas collection device and the buffer device is provided with a first switch valve, and the first switch valve is used to open and close the connection between the multi-point gas collection device and the buffer device. Connecting pipeline;
所述双向蠕动泵与所述气体传感器之间的连通管路上设有第二开关阀,所述第二开关阀用于启闭所述双向蠕动泵与所述气体传感器之间的连通管路。A second switching valve is provided on the communication pipeline between the bidirectional peristaltic pump and the gas sensor, and the second switching valve is used to open and close the communication pipeline between the bidirectional peristaltic pump and the gas sensor.
进一步地,所述垃圾热解气管道上设有采集口,所述多点气体采集装置包括固定筒和采集管,所述采集管至少部分容置于所述固定筒内,所述固定筒用于与所述采集口密封连接,所述采集管可相对于所述固定筒沿所述固定筒的轴向方向运动。Further, the garbage pyrolysis gas pipeline is provided with a collection port, the multi-point gas collection device includes a fixed cylinder and a collection tube, the collection tube is at least partially accommodated in the fixed cylinder, and the fixed cylinder is used for Sealedly connected with the collection port, the collection tube can move relative to the fixed cylinder along the axial direction of the fixed cylinder.
进一步地,所述多点气体采集装置还包括波纹管,所述采集管伸入所述垃圾热解气 管道的一端为采集端,另一端为活动端,所述固定筒靠近所述垃圾热解气管道的一端为固定端,另一端为密封端;Further, the multi-point gas collection device also includes a bellows, one end of the collection pipe extending into the garbage pyrolysis gas pipeline is the collection end, the other end is the movable end, and the fixed cylinder is close to the garbage pyrolysis gas pipeline. One end of the gas pipe is a fixed end, and the other end is a sealed end;
所述波纹管一端密封连接于所述固定筒的密封端,所述波纹管的另一端密封连接于与所述采集管的活动端。One end of the bellows is sealingly connected to the sealing end of the fixed cylinder, and the other end of the bellows is sealingly connected to the movable end of the collection tube.
进一步地,所述固定筒的内壁上设有锁定部,所述采集管的外壁上设有弹性锁定体,当所述采集管相对于所述固定筒运动时,所述弹性锁定体可伸入所述锁定部,以实现所述采集管相对于所述固定筒的位置锁定。Further, the inner wall of the fixed cylinder is provided with a locking part, and the outer wall of the collection tube is provided with an elastic locking body, and when the collection tube moves relative to the fixed cylinder, the elastic locking body can extend into The locking part is used to realize the position locking of the collection tube relative to the fixing cylinder.
进一步地,所述采集管的采集端的气体入口为弹性采集口,所述弹性采集口呈“X”型,所述弹性采集口的入口面积大小与所述垃圾热解气体流速大小呈反比。Further, the gas inlet at the collection end of the collection pipe is an elastic collection port, the elastic collection port is "X" shaped, and the entrance area of the elastic collection port is inversely proportional to the flow rate of the waste pyrolysis gas.
进一步地,还包括进气管、反吹管;Further, it also includes an intake pipe and a blowback pipe;
所述进气管通过三通管连接于所述双向蠕动泵与所述第二开关阀之间的连通管路上,所述进气管的入口处设有第三开关阀;The air intake pipe is connected to the communication pipeline between the bidirectional peristaltic pump and the second switch valve through a three-way pipe, and a third switch valve is arranged at the entrance of the air intake pipe;
所述反吹管通过三通管连接于所述缓冲装置与所述第一开关阀之间的连通管路上,所述反吹管的出口处设有第四开关阀。The blowback pipe is connected to the communication pipeline between the buffer device and the first switch valve through a three-way pipe, and a fourth switch valve is provided at the outlet of the blowback pipe.
进一步地,还包括冷却装置,所述过滤装置和所述缓冲装置容置于所述冷却装置中。Further, a cooling device is also included, and the filtering device and the buffering device are housed in the cooling device.
进一步地,所述缓冲装置与所述双向蠕动泵的连通管路上设有弹性气囊,当反向打开所述双向蠕动泵时,所述弹性气囊用于产生高压反吹气体。Further, an elastic airbag is provided on the communication pipeline between the buffer device and the bidirectional peristaltic pump, and the elastic airbag is used to generate high-pressure blowback gas when the bidirectional peristaltic pump is opened in reverse.
本发明第二方面的目的是,提供一种高温垃圾热解气体在线监测的方法,该方法包括以下步骤:The purpose of the second aspect of the present invention is to provide a method for on-line monitoring of high-temperature garbage pyrolysis gas, the method comprising the following steps:
步骤S001:布置前述的高温垃圾热解气体在线监测系统,使所有开关阀处于关闭状态;Step S001: arranging the aforementioned high-temperature waste pyrolysis gas online monitoring system, so that all switch valves are in a closed state;
步骤S002:打开冷却装置;Step S002: open the cooling device;
步骤S003:打开第一开关阀、第二开关阀,使所述采集管伸入所述垃圾热解气管道,正向打开双向蠕动泵,进行垃圾热解气体在线监测;Step S003: Open the first on-off valve and the second on-off valve, make the collection pipe extend into the garbage pyrolysis gas pipeline, open the bidirectional peristaltic pump in the forward direction, and perform on-line monitoring of the garbage pyrolysis gas;
步骤S004:改变所述采集管相对于所述固定筒的位置,继续进行垃圾热解气体在线监测;Step S004: change the position of the collection tube relative to the fixed cylinder, and continue to perform on-line monitoring of the garbage pyrolysis gas;
步骤S005:重复步骤S004。Step S005: Repeat step S004.
进一步地,本发明还提供了一种高温垃圾热解气体在线监测过程的反吹方法,该方法包括以下步骤:Further, the present invention also provides a backflushing method for the on-line monitoring process of high-temperature garbage pyrolysis gas, the method comprising the following steps:
步骤S006:使所有开关阀处于关闭状态;Step S006: make all switch valves in closed state;
步骤S007:打开第三开关阀;Step S007: open the third switching valve;
步骤S008:反向打开双向蠕动泵,使所述弹性气囊处于高压膨胀状态;Step S008: reversely open the bidirectional peristaltic pump, so that the elastic airbag is in a high-pressure expansion state;
步骤S009:打开第四开关阀,由所述处于高压膨胀状态的弹性气囊产生的高压气体将所述过滤装置内的颗粒吹至反吹管外。Step S009: Open the fourth on-off valve, and the high-pressure gas generated by the elastic airbag in the high-pressure expansion state blows the particles in the filter device to the outside of the blowback pipe.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1)本发明中的多点气体采集装置可伸入垃圾热解气管道内不同区域进行多点连续自动检测。使用时,打开第一开关阀和第二开关阀(其他阀处于关闭状态),正向打开双向蠕动泵,使检测通路连通。将所述多点气体采集装置伸入垃圾热解气管道内,进行多个位置的气体采集分析,相比于传统的单点采集的方式,该方案可实现管道内部不同区域的多点连续自动检测,获得的结果更接近实际工况;1) The multi-point gas collection device in the present invention can be extended into different areas in the garbage pyrolysis gas pipeline to perform multi-point continuous automatic detection. When in use, the first on-off valve and the second on-off valve are opened (the other valves are in a closed state), and the bidirectional peristaltic pump is opened forward to make the detection passage communicate. Extend the multi-point gas collection device into the garbage pyrolysis gas pipeline to collect and analyze gas at multiple positions. Compared with the traditional single-point collection method, this solution can realize multi-point continuous automatic detection in different areas inside the pipeline , the obtained results are closer to the actual working conditions;
2)本发明中的多点气体采集装置通过设置采集管和固定筒,使用时,仅需改变采集管相对于固定筒的相对位置,便可实现管道内部不同区域的多点连续自动检测,操作简单方便;2) The multi-point gas collection device in the present invention is provided with a collection tube and a fixed cylinder. When in use, it only needs to change the relative position of the collection tube relative to the fixed cylinder to realize multi-point continuous automatic detection of different areas inside the pipeline, and the operation easy and convenient;
3)本发明通过设置设置波纹管,从所述采集管和固定筒之间的缝隙中泄露的热解气体可以进入到波纹管中,以进一步地收集泄露的热解气体,进一步的防止了热解气体的泄露;3) The present invention sets bellows, and the pyrolysis gas leaked from the gap between the collection pipe and the fixed cylinder can enter the bellows to further collect the leaked pyrolysis gas, further preventing thermal leakage of solution gas;
4)本发明通过在采集管和固定筒内壁上分别设置弹性锁定体和多个锁定部,当所述弹性锁定体运动至与固定筒内壁上的锁定部的位置相对应时,所述弹性锁定体弹出并伸入所述锁定部,实现所述采集管相对于所述固定筒的位置锁定,进而实现所述采集端在所述垃圾热解气管道内采集位置的锁定;4) In the present invention, an elastic locking body and a plurality of locking parts are respectively arranged on the collection tube and the inner wall of the fixing cylinder. When the elastic locking body moves to a position corresponding to the locking part on the inner wall of the fixing cylinder, the elastic locking The body pops up and extends into the locking part to realize the position locking of the collection tube relative to the fixed cylinder, and then realize the locking of the collection position of the collection end in the waste pyrolysis gas pipeline;
5)本发明通过将所述采集管的采集端的采集口设置为弹性采集口,所述采集口的气体入口面积的大小可随着所述垃圾热解气体流速的变化而变化;如此,通过调节所述采集管的采集端的气体入口面积的大小,从而实现进入所述采集管气体流量的控制,进而保证每次采集结果的准确性;5) The present invention is set as elastic collection mouth by the collection mouth of the collection end of described collection pipe, the size of the gas inlet area of described collection mouth can change along with the change of described rubbish pyrolysis gas flow velocity; Like this, by adjusting The size of the gas inlet area of the collection end of the collection tube, so as to realize the control of the flow of gas entering the collection tube, and then ensure the accuracy of each collection result;
6)本发明通过设置进气管和反吹管,利用反吹原理清除所述过滤装置上的固体颗粒;通过在所述缓冲装置与所述双向蠕动泵的连通管路上设置弹性气囊来产生高压反吹气体,以提高反吹效果。6) The present invention removes the solid particles on the filter device by using the principle of back blowing by arranging the intake pipe and the back blowing pipe; by setting an elastic air bag on the communication pipeline between the buffer device and the bidirectional peristaltic pump to generate high pressure back blowing gas to improve the blowback effect.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments of the present invention or in the description of the prior art. Obviously, the accompanying drawings described below are only illustrations of the present invention For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1是本发明一个实施例中一种高温垃圾热解气体在线监测系统结构示意图;Fig. 1 is a schematic structural diagram of an online monitoring system for pyrolysis gas of high-temperature garbage in an embodiment of the present invention;
图2是本发明一个实施例中多点气体采集装置与垃圾热解气管道连接示意图;Fig. 2 is a schematic diagram of the connection between the multi-point gas collection device and the garbage pyrolysis gas pipeline in one embodiment of the present invention;
图3是图2的剖面图;Fig. 3 is the sectional view of Fig. 2;
图4是图3中部分结构放大图;Figure 4 is an enlarged view of part of the structure in Figure 3;
图5是图2中固定筒结构示意图;Fig. 5 is a schematic diagram of the structure of the fixed cylinder in Fig. 2;
图6是图2中垃圾热解气管道结构示意图;Fig. 6 is a schematic structural diagram of the garbage pyrolysis gas pipeline in Fig. 2;
图7是本发明一个实施例中采集管采集端气体入口结构示意图;Fig. 7 is a schematic diagram of the structure of the gas inlet at the collection end of the collection tube in one embodiment of the present invention;
图8图7所述采集端气体入口大小随采集气体流速变化的结构示意图;Fig. 8 is a structural schematic diagram showing the size of the gas inlet at the collection end changing with the flow rate of the collected gas as described in Fig. 7;
图9是本发明一个实施例中反吹过程气流方向示意图。Fig. 9 is a schematic diagram of the direction of airflow in the backflushing process in an embodiment of the present invention.
图中,1-多点气体采集装置,11-固定筒,111-固定端,112-密封端,113-锁定部,12-采集管,121-采集端,122-活动端,123-弹性锁定体,13-第一密封部,14-波纹管,15-第二密封部,2-过滤装置,3-缓冲装置,4-双向蠕动泵,5-气体传感器,6-垃圾热解气管道,7-进气管,8-反吹管,9-冷却装置,91-进水口,92-出水口,10-弹性气囊,61-第一开关阀,62-第二开关阀,63-第三开关阀,64-第四开关阀。In the figure, 1-multi-point gas collection device, 11-fixed cylinder, 111-fixed end, 112-sealed end, 113-locking part, 12-collecting tube, 121-collecting end, 122-movable end, 123-elastic locking Body, 13-first sealing part, 14-bellows, 15-second sealing part, 2-filter device, 3-buffer device, 4-bidirectional peristaltic pump, 5-gas sensor, 6-garbage pyrolysis gas pipeline, 7-Intake pipe, 8-Blowback pipe, 9-Cooling device, 91-Water inlet, 92-Water outlet, 10-Elastic air bag, 61-First switch valve, 62-Second switch valve, 63-Third switch valve , 64-the fourth switching valve.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或 者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature above or below the second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them. Moreover, the first feature on, above and above the second feature includes the first feature directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. The first feature being below, below and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
鉴于此,如图1所示,本发明的一个实施例,提供了一种高温垃圾热解气体在线监测系统,该系统包括:由连通管路依次连通的多点气体采集装置1、过滤装置2、缓冲装置3、双向蠕动泵4、气体传感器5;In view of this, as shown in Figure 1, an embodiment of the present invention provides an online monitoring system for high-temperature waste pyrolysis gas, which includes: a multi-point gas collection device 1 and a filter device 2 connected in sequence by communication pipelines , buffer device 3, bidirectional peristaltic pump 4, gas sensor 5;
所述多点气体采集装置1可伸入所述垃圾热解气管道6内进行多个位置热解气体采集;The multi-point gas collection device 1 can extend into the garbage pyrolysis gas pipeline 6 to collect pyrolysis gas at multiple positions;
所述多点气体采集装置1与所述缓冲装置3之间的连通管路上设有第一开关阀61,所述第一开关阀61用于启闭所述多点气体采集装置1与所述缓冲装置3之间的连通管路;The communication pipeline between the multi-point gas collection device 1 and the buffer device 3 is provided with a first switch valve 61, and the first switch valve 61 is used to open and close the multi-point gas collection device 1 and the buffer device 3. The communication pipeline between the buffer devices 3;
所述双向蠕动泵4与所述气体传感器5之间的连通管路上设有第二开关阀62,所述第二开关阀62用于启闭所述双向蠕动泵4与所述气体传感器5之间的连通管路。The communication pipeline between the bidirectional peristaltic pump 4 and the gas sensor 5 is provided with a second switching valve 62, and the second switching valve 62 is used to open and close the connection between the bidirectional peristaltic pump 4 and the gas sensor 5. connecting pipes between them.
由于垃圾热解气管道6内壁存在摩擦阻力,气体在管道内流动过程中存在组分与浓度分布不均匀问题,导致获得的检测结果准确性有待提高。Due to the frictional resistance on the inner wall of the garbage pyrolysis gas pipeline 6, there is a problem of uneven distribution of components and concentrations during the flow of the gas in the pipeline, resulting in the accuracy of the obtained detection results to be improved.
而上述方案中,多点气体采集装置1可伸入垃圾热解气管道6内不同区域进行多点连续自动检测。使用时,打开第一开关阀61和第二开关阀62(其他阀处于关闭状态),正向打开双向蠕动泵4,使检测通路连通。将所述多点气体采集装置1伸入垃圾热解气管道6内,通过改变多点气体采集装置在垃圾热解气管道6径向方向上的位置,进行多个位置的连续气体采集分析,相比于传统的单点采集的方式,该方案可实现管道内部不同区域的多点连续自动检测,获得的结果更接近实际工况。In the above solution, the multi-point gas collection device 1 can be extended into different areas in the garbage pyrolysis gas pipeline 6 to perform multi-point continuous automatic detection. When in use, open the first on-off valve 61 and the second on-off valve 62 (the other valves are in a closed state), open the bidirectional peristaltic pump 4 in the forward direction, and make the detection passage communicate. Stretching the multi-point gas collection device 1 into the garbage pyrolysis gas pipeline 6, by changing the position of the multi-point gas collection device in the radial direction of the garbage pyrolysis gas pipeline 6, the continuous gas collection and analysis of multiple positions is carried out, Compared with the traditional single-point acquisition method, this solution can realize multi-point continuous automatic detection of different areas inside the pipeline, and the obtained results are closer to the actual working conditions.
上述方案中,优选地,可以采用YZ1515X型双向蠕动泵4,可实现气体在泵内的 正、反两个方向输送,当然也可以采用其他型号的蠕动泵,只要能实现气体在泵内的正、反两个方向输送即可。In the above scheme, preferably, a YZ1515X type bidirectional peristaltic pump 4 can be used, which can realize the forward and reverse directions of the gas in the pump. , Convey in two directions.
上述方案中,优选地,可以采用多参数气体传感器实现对垃圾热解气内的CO、CO2、CH4、H2、O2、C2H4、C2H6等气体成分及浓度实时检测。In the above solution, preferably, a multi-parameter gas sensor can be used to realize real-time detection of CO, CO2, CH4, H2, O2, C2H4, C2H6 and other gas components and concentrations in the waste pyrolysis gas.
进一步地,如图2、图3、图6所示,所述垃圾热解气管道6上设有采集口61,所述多点气体采集装置1包括固定筒11和采集管12,所述采集管12至少部分容置于所述固定筒11内,所述固定筒11用于与所述采集口61密封连接,所述采集管12可相对于所述固定筒11沿所述固定筒11的轴向方向运动;如此便可实现多点气体采集装置1的采集管12伸入垃圾热解气管道6内不同区域;使用时,仅需改变采集管12相对于固定筒11的相对位置,便可实现管道内部不同区域的多点连续自动检测,操作简单方便。Further, as shown in Fig. 2, Fig. 3 and Fig. 6, the garbage pyrolysis gas pipeline 6 is provided with a collection port 61, and the multi-point gas collection device 1 includes a fixed cylinder 11 and a collection pipe 12, and the collection The tube 12 is at least partly accommodated in the fixed cylinder 11, and the fixed cylinder 11 is used for sealing connection with the collection port 61, and the collection tube 12 can be moved along the fixed cylinder 11 Move in the axial direction; in this way, the collection pipe 12 of the multi-point gas collection device 1 can be stretched into different areas in the garbage pyrolysis gas pipeline 6; It can realize multi-point continuous automatic detection of different areas inside the pipeline, and the operation is simple and convenient.
优选地,所述采集管12与所述固定筒11之间采用螺纹连接的方式。具体地,在所述固定筒11的内壁上设置内螺纹,在所述采集管12的外壁对应位置设置外螺纹,通过内螺纹和外螺纹的配合,实现所述采集管12旋入或旋出所述固定筒11,可选地,如图3所示,在采集管12的细径处设置外螺纹,在固定通11的对应位置处设置内螺纹,当然也可以在采集管12和固定筒11的其他位置设置上述外螺纹和内螺纹,在此不做具体限定。Preferably, the collection tube 12 is connected to the fixed cylinder 11 in a threaded manner. Specifically, an internal thread is provided on the inner wall of the fixing cylinder 11, and an external thread is provided at a corresponding position on the outer wall of the collection tube 12. Through the cooperation of the internal thread and the external thread, the collection tube 12 is screwed in or out. The fixed cylinder 11, optionally, as shown in FIG. 3 , an external thread is provided at the narrow diameter of the collection tube 12, and an internal thread is provided at the corresponding position of the fixed tube 11. Of course, it is also possible to connect the collection tube 12 and the fixed cylinder The other positions of 11 are provided with the above-mentioned external thread and internal thread, which are not specifically limited here.
进一步地,如图2所示,由于螺纹连接的密封性不足,容易导致热解气体从采集管12和固定筒11的螺纹连接处泄露。为了解决上述问题,设置了第一密封部13、第二密封部15,优选地,所述第一密封部13和所述第二密封部15为弹性密封圈;可选地,在采集管12上设置有容纳第一密封部13和第二密封部15的凹槽。Further, as shown in FIG. 2 , due to insufficient sealing of the threaded connection, pyrolysis gas may easily leak from the threaded connection between the collection pipe 12 and the fixed cylinder 11 . In order to solve the above problems, a first sealing part 13 and a second sealing part 15 are provided. Preferably, the first sealing part 13 and the second sealing part 15 are elastic sealing rings; Grooves for accommodating the first sealing portion 13 and the second sealing portion 15 are provided on the top.
在本发明的一个实施例中,如图2、图3所示,所述多点气体采集装置1还包括波纹管14,所述采集管12伸入所述垃圾热解气管道6的一端为采集端121,另一端为活动端122,所述固定筒11靠近所述垃圾热解气管道6的一端为固定端121,另一端为密封端122;所述波纹管14一端密封连接于所述固定筒11的密封端122,所述波纹管14的另一端密封连接于与所述采集管12的活动端122。In one embodiment of the present invention, as shown in Figure 2 and Figure 3, the multi-point gas collection device 1 also includes a bellows 14, and one end of the collection pipe 12 extending into the garbage pyrolysis gas pipeline 6 is The collection end 121, the other end is a movable end 122, the end of the fixed cylinder 11 close to the garbage pyrolysis gas pipeline 6 is a fixed end 121, and the other end is a sealing end 122; one end of the bellows 14 is sealed and connected to the The sealing end 122 of the fixed cylinder 11 is fixed, and the other end of the bellows 14 is sealed and connected with the movable end 122 of the collecting tube 12 .
上述方案中,当所述第一密封部13和所述第二密封部15发生损坏时,通过设置设置波纹管14,从所述采集管12和固定筒11之间的缝隙中泄露的热解气体可以进入到波纹管14中,以进一步地收集泄露的热解气体,进一步的防止了热解气体的泄露。In the above solution, when the first sealing part 13 and the second sealing part 15 are damaged, by setting the bellows 14, the pyrolysis leaked from the gap between the collection tube 12 and the fixed cylinder 11 The gas can enter the bellows 14 to further collect the leaked pyrolysis gas and further prevent the leakage of the pyrolysis gas.
优选地,所述波纹管14为耐高温弹性材质。Preferably, the bellows 14 is made of high temperature resistant elastic material.
进一步地,如图3至图5所示,所述固定筒11的内壁上设有锁定部113,所述采集管12的外壁上设有弹性锁定体123,当所述采集管12相对于所述固定筒11运动时,所述 弹性锁定体123可伸入所述锁定部113,以实现所述采集管12相对于所述固定筒11的位置锁定。Further, as shown in Fig. 3 to Fig. 5, a locking portion 113 is provided on the inner wall of the fixing cylinder 11, and an elastic locking body 123 is provided on the outer wall of the collection tube 12, when the collection tube 12 is relative to the When the fixing cylinder 11 moves, the elastic locking body 123 can extend into the locking portion 113 to realize the position locking of the collection tube 12 relative to the fixing cylinder 11 .
上述方案中,如图3所示,所述采集管12的采集端121位于所述垃圾热解气管道6中间某一位置进行气体采集。此时,采集管12上的弹性锁定体123正好与所述固定筒11内壁上的某一锁定部113位置相对应,在弹力的作用下,弹性锁定体123突出于采集管12体,并深入所述锁定部113,实现所述采集管12相对于所述固定筒11的位置锁定。In the above solution, as shown in FIG. 3 , the collection end 121 of the collection pipe 12 is located at a certain position in the middle of the waste pyrolysis gas pipeline 6 for gas collection. At this time, the elastic locking body 123 on the collection tube 12 just corresponds to the position of a certain locking part 113 on the inner wall of the fixed cylinder 11. The locking part 113 realizes the position locking of the collection tube 12 relative to the fixing cylinder 11 .
当需要改变所述采集管12的采集端121的位置时,可旋转所述采集管12,使所述采集管12相对于所述固定筒11向靠近所述垃圾热解气管道6的方向运动。此时,所述采集管12上的弹性锁定体123受到所述固定筒11内壁的挤压而缩回采集管12体,并跟随着采集管12相对于固定筒11向左靠近所述垃圾热解气管道6的方向运动。当运动至所述弹性锁定体123与固定筒11内壁上的下一个锁定部113的位置相对应时,所述弹性锁定体123弹出并伸入所述锁定部113,实现所述采集管12相对于所述固定筒11的位置锁定,进而实现所述采集端121在所述垃圾热解气管道6内采集位置的锁定。When the position of the collection end 121 of the collection pipe 12 needs to be changed, the collection pipe 12 can be rotated so that the collection pipe 12 moves in a direction close to the garbage pyrolysis gas pipeline 6 relative to the fixed cylinder 11 . At this time, the elastic locking body 123 on the collection pipe 12 is squeezed by the inner wall of the fixed cylinder 11 to retract the collection pipe 12 body, and follows the collection pipe 12 to the left relative to the fixed cylinder 11 to approach the garbage heat. The direction movement of degassing pipeline 6. When moving to the position where the elastic locking body 123 corresponds to the next locking portion 113 on the inner wall of the fixing cylinder 11, the elastic locking body 123 pops out and extends into the locking portion 113, so that the collection tube 12 is relatively It is locked at the position of the fixed cylinder 11, thereby realizing the locking of the collection position of the collection end 121 in the waste pyrolysis gas pipeline 6.
实际中,可根据采集需求,在所述固定筒11内壁上设置多个锁定部113,每一个锁定部113对应于一个采集位置。采集时,只需要改变所述采集管12相对于所述固定筒11的位置,并可实现热解气体的连续采集。In practice, multiple locking portions 113 may be provided on the inner wall of the fixed cylinder 11 according to collection requirements, and each locking portion 113 corresponds to a collection position. During collection, only the position of the collection pipe 12 relative to the fixed cylinder 11 needs to be changed, and continuous collection of pyrolysis gas can be realized.
在本发明的一个实施例中,如图7所示,所述采集管12的采集端121的气体入口为弹性采集口,所述弹性采集口呈“X”型,所述弹性采集口的入口面积大小与所述垃圾热解气体流速大小呈反比。In one embodiment of the present invention, as shown in FIG. 7 , the gas inlet of the collection end 121 of the collection tube 12 is an elastic collection port, and the elastic collection port is in an "X" shape, and the entrance of the elastic collection port is The size of the area is inversely proportional to the flow rate of the pyrolysis gas of the garbage.
实际采集过程中,常用的气体采集口多为单一形状,若气体采集口的横截面为圆形、椭圆形或其他单一形状。而垃圾热解气管道6内的热解气体流速由于各种因素,通常是不稳定的,时快时慢,这就导致进入所述采集管12的气体流量不一致,从而影响采集结果。In the actual collection process, the commonly used gas collection port is mostly of a single shape, if the cross section of the gas collection port is circular, elliptical or other single shape. However, due to various factors, the flow rate of the pyrolysis gas in the waste pyrolysis gas pipeline 6 is usually unstable, sometimes fast and sometimes slow, which leads to inconsistencies in the gas flow entering the collection pipe 12, thereby affecting the collection results.
上述方案中,将所述采集管12的采集端121的采集口设置为弹性采集口,所述弹性采集口呈“X”型,所述X型的弹性采集口具有如下性质,当所述垃圾热解气体流速变大时,所述采集口收缩(如图8中的实线部分),气体入口面积变小;当所述垃圾热解气体流速变小时,所述采集口扩扩张(如图8中的虚线部分),气体入口面积变大。即所述采集口的气体入口面积的大小可随着所述垃圾热解气体流速的变化而呈反比变化。In the above scheme, the collection port of the collection end 121 of the collection tube 12 is set as an elastic collection port, and the elastic collection port is in an "X" shape, and the X-shaped elastic collection port has the following properties, when the garbage When the pyrolysis gas flow rate became larger, the collection port shrank (as shown in the solid line part in Figure 8), and the gas inlet area became smaller; when the waste pyrolysis gas flow rate became smaller, the collection port expanded and expanded (as shown in Fig. 8), the gas inlet area becomes larger. That is, the size of the gas inlet area of the collection port can be changed inversely proportional to the change of the flow rate of the waste pyrolysis gas.
实际应用中,可以通过多种方式来实现根据气体流速的大小来调节采集口的面积大小。如将所述采集口出设置为柔性材料,同时在采集口处设置气体流量传感器和采集口收缩 装置(未图示),采集口收缩装置安装于采集口处,用于张大或者缩小采集口。当气体流量传感器采集到气体的流量变大时,采集口收缩装置收缩,使得采集口收缩,气体入口面积变小;当气体流量传感器采集到气体的流量变小时,采集口收缩装置扩张,使得采集口扩张,气体入口面积变大。In practical applications, the area of the collection port can be adjusted according to the gas flow rate in various ways. If the collection port is set as a flexible material, a gas flow sensor and a collection port contraction device (not shown) are arranged at the collection port at the same time, and the collection port contraction device is installed at the collection port for expanding or shrinking the collection port. When the flow rate of gas collected by the gas flow sensor becomes larger, the collection port contraction device shrinks, making the collection port shrink, and the gas inlet area becomes smaller; when the gas flow sensor collects a smaller gas flow rate, the collection port contraction device expands, making the collection port shrink The mouth expands, and the gas inlet area becomes larger.
当然,也可以采用其他方式实现根据气体流速的大小来调节采集口的面积大小。在此不做限制。Of course, other ways can also be used to adjust the area of the collection port according to the gas flow rate. There is no limitation here.
如此,通过调节所述采集管12的采集端121的气体入口面积的大小,从而实现进入所述采集管12气体流量的控制,进而保证每次采集结果的准确性。In this way, by adjusting the size of the gas inlet area of the collection end 121 of the collection tube 12, the gas flow rate entering the collection tube 12 can be controlled, thereby ensuring the accuracy of each collection result.
在本发明的一个实施例中,进一步地,如图1、图9所示,还包括进气管7、反吹管8;In one embodiment of the present invention, further, as shown in Fig. 1 and Fig. 9, an air inlet pipe 7 and a blowback pipe 8 are also included;
所述进气管7通过三通管连接于所述双向蠕动泵4与所述第二开关阀62之间的连通管路上,所述进气管7的入口处设有第三开关阀63;The intake pipe 7 is connected to the communication pipeline between the bidirectional peristaltic pump 4 and the second switch valve 62 through a three-way pipe, and a third switch valve 63 is provided at the entrance of the intake pipe 7;
所述反吹管8通过三通管连接于所述缓冲装置3与所述第一开关阀61之间的连通管路上,所述反吹管8的出口处设有第四开关阀64。The blowback pipe 8 is connected to the communication pipeline between the buffer device 3 and the first switch valve 61 through a three-way pipe, and a fourth switch valve 64 is provided at the outlet of the blowback pipe 8 .
由于热解气体中常夹杂由固体颗粒物,过滤装置2可以将热解气体中大部分的固体颗粒物过滤掉,从而防止管路的堵塞。但是由于大量的固体颗粒物附着在过滤装置2的滤芯上,如此为了保证过滤效果,便需要频繁更换过滤装置2的滤芯,设备成本较大。Since the pyrolysis gas is often mixed with solid particles, the filter device 2 can filter out most of the solid particles in the pyrolysis gas, thereby preventing pipeline blockage. However, since a large amount of solid particles are attached to the filter element of the filter device 2, in order to ensure the filtering effect, the filter element of the filter device 2 needs to be replaced frequently, and the equipment cost is relatively large.
上述方案中,利用反吹原理清理过滤装置2滤芯上的固体颗粒,从而可以延长滤芯的使用寿命,降低设备成本。In the above solution, the solid particles on the filter element of the filter device 2 are cleaned by using the principle of back blowing, so that the service life of the filter element can be extended and the equipment cost can be reduced.
需要注意的是,在正常的热解气体采集时,所述第三开关阀63和所述第四开关阀64处于关闭状态,即所述进气管7到所述出气管之间处于不连通状态。当需要通过反吹方法清除滤芯上的固体颗粒时,打开所述第三开关阀63和所述第四开关阀64(关闭第一、第二开关阀62),使所述进气管7到所述反吹管8之间处于连通状态,反吹气体从进气管7进入,经缓冲装置3、过滤装置2,从出反吹管8流出。It should be noted that, during normal pyrolysis gas collection, the third on-off valve 63 and the fourth on-off valve 64 are in a closed state, that is, there is no communication between the inlet pipe 7 and the outlet pipe . When it is necessary to remove the solid particles on the filter element by the back blowing method, open the third on-off valve 63 and the fourth on-off valve 64 (close the first and second on-off valves 62), so that the air inlet pipe 7 is connected to the The back blowing pipes 8 are in a communication state, and the back blowing gas enters from the inlet pipe 7, passes through the buffer device 3 and the filter device 2, and flows out from the back blowing pipe 8.
在本发明的一个实施例中,还包括冷却装置9,所述过滤装置2和所述缓冲装置3容置于所述冷却装置9中。In one embodiment of the present invention, a cooling device 9 is also included, and the filtering device 2 and the buffering device 3 are accommodated in the cooling device 9 .
垃圾热解气体常处于高温状态(800~2500℃),需要对其进行降温处理,防止气体检测过程中烧坏气体传感器5。Garbage pyrolysis gas is often in a high temperature state (800-2500°C), and it needs to be cooled to prevent the gas sensor 5 from burning out during the gas detection process.
上述方案中,通过设置冷却装置9,并将所述过滤装置2和所述缓冲装置3容置于所述冷却装置9中,如此在所述热解气体通过所述过滤装置2实现过滤的同时实现第一级降 温,在进入所述缓冲装置3实现缓冲的同时实现第二级降温。如此,通过多级降温的形式保证高温气体的充分冷却。In the above solution, by setting the cooling device 9 and accommodating the filter device 2 and the buffer device 3 in the cooling device 9, the pyrolysis gas is filtered through the filter device 2 while The first level of temperature reduction is realized, and the second level of temperature reduction is realized while entering the buffer device 3 to realize buffering. In this way, the sufficient cooling of the high-temperature gas is ensured through the form of multi-stage cooling.
优选地,所述过滤装置2由实心铜粉烧结滤芯、金属铜外壳和铝翅片组成。选用的实心铜粉烧结滤芯孔径小于150目,长度大于400mm,实心铜粉烧结滤芯置于金属铜外壳内并与管壁紧密结合,铝翅片位于金属铜外壳表面,翅片距8mm,翅高20mm。Preferably, the filter device 2 is composed of a solid copper powder sintered filter element, a metal copper shell and aluminum fins. The selected solid copper powder sintered filter element has a pore size of less than 150 mesh and a length of more than 400mm. The solid copper powder sintered filter element is placed in the metal copper shell and tightly combined with the tube wall. The aluminum fins are located on the surface of the metal copper shell, and the fin distance is 8mm. 20mm.
优选地,所述缓冲装置3与过滤装置2的金属铜外壳和铜翅片相同,所述缓冲装置3无内置实心铜粉烧结滤芯,所述缓冲装置3主要是对进入的垃圾热解气起到缓冲和二次降温作用。Preferably, the buffer device 3 is the same as the metal copper shell and copper fins of the filter device 2, and the buffer device 3 does not have a built-in solid copper powder sintered filter element, and the buffer device 3 is mainly used to stimulate the pyrolysis gas of the incoming garbage. To buffer and secondary cooling effect.
优选地,所述冷却装置9由不锈钢水槽和冷却水组成,降温过程冷却水从下端冷却水入水口91进入,从上端冷却水出水口92流出。Preferably, the cooling device 9 is composed of a stainless steel water tank and cooling water. The cooling water enters from the cooling water inlet 91 at the lower end and flows out from the cooling water outlet 92 at the upper end during the cooling process.
在本发明的一个实施例中,如图9所示,图中空心箭头表示反吹气体的流动方向。In one embodiment of the present invention, as shown in FIG. 9 , the hollow arrow in the figure indicates the flow direction of the blowback gas.
在所述缓冲装置3与所述双向蠕动泵4的连通管路上设有弹性气囊10,当反向打开所述双向蠕动泵4时,所述弹性气囊10用于产生高压反吹气体。An elastic airbag 10 is provided on the communication pipeline between the buffer device 3 and the bidirectional peristaltic pump 4. When the bidirectional peristaltic pump 4 is opened in reverse, the elastic airbag 10 is used to generate high-pressure blowback gas.
当需要采用反吹方法对所述过滤装置2滤芯上的固体颗粒进行反吹去除时,需反向打开所述双向蠕动泵4,产生反向气体。但存在的问题是,气体压力不够,反吹效果不好。为了增强反吹效果,便需要更大功率的蠕动泵,这无疑增加了设备成本。When the solid particles on the filter element of the filter device 2 need to be blown back by the back blowing method, the two-way peristaltic pump 4 needs to be reversed to generate reverse gas. But there is a problem that the gas pressure is not enough, and the blowback effect is not good. In order to enhance the blowback effect, a peristaltic pump with higher power is required, which undoubtedly increases the equipment cost.
上述方案中,通过在所述缓冲装置3与所述双向蠕动泵4的连通管路上设置弹性气囊10来产生高压反吹气体In the above scheme, an elastic airbag 10 is provided on the communication pipeline between the buffer device 3 and the bidirectional peristaltic pump 4 to generate high-pressure blowback gas
需要注意的时,开始反吹时,仅打开所述第三开关阀63,所述双向蠕动泵4产生的气体进入所述弹性气囊10中,所述弹性气囊10膨胀(如图9所示)。当所述弹性气囊10膨胀到一定的限度时,打开第四开关阀64,此时,反吹管路连通,弹性气囊10便会产生高压的反吹气体,将过滤装置2滤芯上的的固体壳体返吹至反吹管8外。It should be noted that when starting back blowing, only the third on-off valve 63 is opened, the gas produced by the bidirectional peristaltic pump 4 enters the elastic airbag 10, and the elastic airbag 10 expands (as shown in Figure 9) . When the elastic airbag 10 is inflated to a certain limit, the fourth on-off valve 64 is opened. At this time, the blowback pipeline is communicated, and the elastic airbag 10 will generate high-pressure backflush gas, and the solid shell on the filter element 2 will be The body is blown back to the outside of the blowback pipe 8.
本发明的另一个实施例,还提供了一种高温垃圾热解气体在线监测的方法,该方法包括以下步骤:Another embodiment of the present invention also provides a method for on-line monitoring of high-temperature garbage pyrolysis gas, the method comprising the following steps:
步骤S001:布置如上所述的高温垃圾热解气体在线监测系统,使所有开关阀处于关闭状态;Step S001: arrange the above-mentioned high-temperature garbage pyrolysis gas online monitoring system, so that all switch valves are in a closed state;
步骤S002:打开冷却装置9;Step S002: open cooling device 9;
步骤S003:打开第一开关阀61、第二开关阀62,使所述采集管12伸入所述垃圾热解气管道6,正向打开双向蠕动泵4,进行垃圾热解气体在线监测;Step S003: Open the first on-off valve 61 and the second on-off valve 62, make the collection pipe 12 extend into the garbage pyrolysis gas pipeline 6, open the bidirectional peristaltic pump 4 in the forward direction, and perform on-line monitoring of the garbage pyrolysis gas;
步骤S004:改变所述采集管相对于所述固定筒11的位置,继续进行垃圾热解气体在线监测;Step S004: change the position of the collection tube relative to the fixed cylinder 11, and continue to perform on-line monitoring of the waste pyrolysis gas;
步骤S005:重复步骤S004。Step S005: Repeat step S004.
通过上述高温垃圾热解气体在线监测方法,可实现管道内部不同区域的多点连续自动检测,获得的结果更接近实际工况。Through the online monitoring method of high-temperature waste pyrolysis gas, multi-point continuous automatic detection of different areas inside the pipeline can be realized, and the obtained results are closer to the actual working conditions.
进一步地,本发明还提供了一种高温垃圾热解气体在线监测过程的反吹方法,该方法包括以下步骤:Further, the present invention also provides a backflushing method for the on-line monitoring process of high-temperature garbage pyrolysis gas, the method comprising the following steps:
步骤S006:使所有开关阀处于关闭状态;Step S006: make all switch valves in closed state;
步骤S007:打开第三开关阀63;Step S007: open the third switching valve 63;
步骤S008:反向打开双向蠕动泵4,使所述弹性气囊10处于高压膨胀状态;Step S008: reversely open the bidirectional peristaltic pump 4, so that the elastic airbag 10 is in a high-pressure expansion state;
步骤S009:打开第四开关阀64,由所述处于高压膨胀状态的弹性气囊10产生的高压气体将所述过滤装置2内的颗粒吹至反吹管8外。Step S009: Open the fourth switching valve 64, and the high-pressure gas generated by the elastic airbag 10 in the high-pressure expansion state will blow the particles in the filter device 2 to the outside of the blowback pipe 8.
通过上述高温垃圾热解气体在线监测方法,可利用反吹原理清除所述过滤装置2上的固体颗粒;通过在所述缓冲装置与所述双向蠕动泵4的连通管路上设置弹性气囊10来产生高压反吹气体,以提高反吹效果。Through the online monitoring method of high-temperature garbage pyrolysis gas, the solid particles on the filter device 2 can be removed by using the principle of back-flushing; High-pressure blowback gas to improve the blowback effect.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

  1. 一种高温垃圾热解气体在线监测系统,其特征在于,包括由连通管路依次连通的多点气体采集装置(1)、过滤装置(2)、缓冲装置(3)、双向蠕动泵(4)、气体传感器(5);An online monitoring system for high-temperature garbage pyrolysis gas, characterized in that it includes a multi-point gas collection device (1), a filter device (2), a buffer device (3), and a bidirectional peristaltic pump (4) connected in sequence by a communication pipeline , gas sensor (5);
    所述多点气体采集装置(1)可伸入垃圾热解气管道(6)内进行多个位置的热解气体采集;所述多点气体采集装置(1)与所述缓冲装置(3)之间的连通管路上设有第一开关阀(61),所述第一开关阀(61)用于启闭所述多点气体采集装置(1)与所述缓冲装置(3)之间的连通管路;The multi-point gas collection device (1) can extend into the garbage pyrolysis gas pipeline (6) to collect pyrolysis gas at multiple positions; the multi-point gas collection device (1) and the buffer device (3) A first switch valve (61) is provided on the communication pipeline between them, and the first switch valve (61) is used to open and close the connection between the multi-point gas collection device (1) and the buffer device (3). Connecting pipeline;
    所述双向蠕动泵(4)与所述气体传感器(5)之间的连通管路上设有第二开关阀(62),所述第二开关阀(62)用于启闭所述双向蠕动泵(4)与所述气体传感器(5)之间的连通管路。A second switching valve (62) is provided on the communication pipeline between the bidirectional peristaltic pump (4) and the gas sensor (5), and the second switching valve (62) is used to open and close the bidirectional peristaltic pump (4) A communication pipeline with the gas sensor (5).
  2. 如权利要求1所述的一种高温垃圾热解气体在线监测系统,其特征在于,所述垃圾热解气管道(6)上设有采集口(61),所述多点气体采集装置(1)包括固定筒(11)和采集管(12),所述采集管(12)至少部分容置于所述固定筒(11)内,所述固定筒(11)用于与所述采集口(61)密封连接,所述采集管(12)可相对于所述固定筒(11)沿所述固定筒(11)的轴向方向运动。An on-line monitoring system for high-temperature garbage pyrolysis gas according to claim 1, characterized in that, the garbage pyrolysis gas pipeline (6) is provided with a collection port (61), and the multi-point gas collection device (1 ) includes a fixed cylinder (11) and a collection tube (12), the collection tube (12) is at least partially housed in the fixed cylinder (11), and the fixed cylinder (11) is used for connecting with the collection port ( 61) Sealed connection, the collection tube (12) can move relative to the fixed cylinder (11) along the axial direction of the fixed cylinder (11).
  3. 如权利要求2所述的一种高温垃圾热解气体在线监测系统,其特征在于,所述多点气体采集装置(1)还包括波纹管(14),所述采集管(12)伸入所述垃圾热解气管道(6)的一端为采集端(121),另一端为活动端(122),所述固定筒(11)靠近所述垃圾热解气管道(6)的一端为固定端(111),另一端为密封端(112);The on-line monitoring system for high-temperature waste pyrolysis gas according to claim 2, characterized in that, the multi-point gas collection device (1) also includes a bellows (14), and the collection pipe (12) extends into the One end of the garbage pyrolysis gas pipeline (6) is a collection end (121), the other end is a movable end (122), and the end of the fixed cylinder (11) close to the garbage pyrolysis gas pipeline (6) is a fixed end (111), the other end is a sealing end (112);
    所述波纹管(14)的一端密封连接于所述固定筒(11)的密封端(112),所述波纹管(14)的另一端密封连接于与所述采集管(12)的活动端(122)。One end of the bellows (14) is sealingly connected to the sealing end (112) of the fixed cylinder (11), and the other end of the bellows (14) is sealingly connected to the movable end of the collection tube (12). (122).
  4. 如权利要求3所述的一种高温垃圾热解气体在线监测系统,其特征在于,An online monitoring system for high-temperature waste pyrolysis gas as claimed in claim 3, characterized in that,
    所述固定筒(11)的内壁上设有锁定部(113),所述采集管(12)的外壁上设有弹性锁定体(123),当所述采集管(12)相对于所述固定筒(11)运动时,所述弹性锁定体(123)可伸入所述锁定部(113),以实现所述采集管(12)相对于所述固定筒(11)的位置锁定。The inner wall of the fixing cylinder (11) is provided with a locking part (113), and the outer wall of the collection tube (12) is provided with an elastic locking body (123). When the cylinder (11) moves, the elastic locking body (123) can extend into the locking portion (113), so as to realize the position locking of the collection tube (12) relative to the fixed cylinder (11).
  5. 如权利要求4所述的一种高温垃圾热解气体在线监测系统,其特征在于,所述采集管(12)的采集端(121)的气体入口为弹性采集口,所述弹性采集口呈“X”型,所述弹性采集口的入口面积大小与所述垃圾热解气体流速大小呈反比。A kind of online monitoring system for pyrolysis gas of high-temperature garbage as claimed in claim 4, characterized in that, the gas inlet of the collection end (121) of the collection pipe (12) is an elastic collection port, and the elastic collection port is in the shape of " X" type, the size of the entrance area of the elastic collection port is inversely proportional to the flow rate of the waste pyrolysis gas.
  6. 如权利要求5所述的一种高温垃圾热解气体在线监测系统,其特征在于,还包括进气管(7)、反吹管(8);An on-line monitoring system for high-temperature waste pyrolysis gas as claimed in claim 5, further comprising an air inlet pipe (7) and a blowback pipe (8);
    所述进气管(7)通过三通管连接于所述双向蠕动泵(4)与所述第二开关阀之间的连通管路 上,所述进气管(7)的入口处设有第三开关阀(63);The air intake pipe (7) is connected to the communication pipeline between the bidirectional peristaltic pump (4) and the second switch valve through a three-way pipe, and a third switch is provided at the entrance of the air intake pipe (7). valve (63);
    所述反吹管(8)通过三通管连接于所述缓冲装置(3)与所述第一开关阀之间的连通管路上,所述反吹管(8)的出口处设有第四开关阀(64)。The blowback pipe (8) is connected to the communication pipeline between the buffer device (3) and the first switch valve through a three-way pipe, and the outlet of the blowback pipe (8) is provided with a fourth switch valve (64).
  7. 如权利要求6所述的一种高温垃圾热解气体在线监测系统,其特征在于,还包括冷却装置(9),所述过滤装置(2)和所述缓冲装置(3)容置于所述冷却装置(9)中。An on-line monitoring system for high-temperature waste pyrolysis gas according to claim 6, characterized in that it also includes a cooling device (9), and the filtering device (2) and the buffer device (3) are accommodated in the in the cooling unit (9).
  8. 如权利要求7所述的一种高温垃圾热解气体在线监测系统,其特征在于,所述缓冲装置(3)与所述双向蠕动泵(4)的连通管路上设有弹性气囊(10),当反向打开所述双向蠕动泵(4)时,所述弹性气囊(10)用于产生高压反吹气体。An online monitoring system for pyrolysis gas of high-temperature garbage according to claim 7, characterized in that an elastic air bag (10) is provided on the communication pipeline between the buffer device (3) and the bidirectional peristaltic pump (4), When the bidirectional peristaltic pump (4) is turned on in reverse, the elastic air bag (10) is used to generate high-pressure blowback gas.
  9. 一种高温垃圾热解气体在线监测的方法,其特征在于,包括以下步骤:A method for on-line monitoring of high-temperature garbage pyrolysis gas, characterized by comprising the following steps:
    步骤S001:布置如权利要求8所述的高温垃圾热解气体在线监测系统,使所有开关阀处于关闭状态;Step S001: Arranging the online monitoring system for pyrolysis gas of high-temperature waste as claimed in claim 8, so that all switch valves are in a closed state;
    步骤S002:打开冷却装置(9);Step S002: Turn on the cooling device (9);
    步骤S003:打开第一开关阀(61)、第二开关阀(62),使所述采集管(12)伸入所述垃圾热解气管道(6),正向打开双向蠕动泵(4),进行垃圾热解气体在线监测;Step S003: Open the first on-off valve (61) and the second on-off valve (62), make the collection pipe (12) extend into the waste pyrolysis gas pipeline (6), and open the bidirectional peristaltic pump (4) in the forward direction , on-line monitoring of waste pyrolysis gas;
    步骤S004:改变所述采集管(12)相对于所述固定筒(11)的位置,继续进行垃圾热解气体在线监测;Step S004: changing the position of the collection tube (12) relative to the fixed cylinder (11), and continuing to monitor the garbage pyrolysis gas online;
    步骤S005:重复步骤S004。Step S005: Repeat step S004.
  10. 如权利要求9所述的一种高温垃圾热解气体在线监测方法,其特征在于,包括以下步骤:An online monitoring method for high-temperature garbage pyrolysis gas according to claim 9, characterized in that it comprises the following steps:
    步骤S006:使所有开关阀处于关闭状态;Step S006: make all switch valves in closed state;
    步骤S007:打开第三开关阀(63);Step S007: Open the third switching valve (63);
    步骤S008:反向打开双向蠕动泵(4),使所述弹性气囊(10)处于高压膨胀状态;Step S008: reversely turn on the bidirectional peristaltic pump (4), so that the elastic airbag (10) is in a high-pressure inflation state;
    步骤S009:打开第四开关阀(64),处于高压膨胀状态的所述弹性气囊(10)产生的高压气体将所述过滤装置(2)内的颗粒吹至反吹管(8)外。Step S009: Open the fourth switching valve (64), and the high-pressure gas generated by the elastic air bag (10) in the high-pressure expansion state blows the particles in the filter device (2) out of the blowback pipe (8).
PCT/CN2022/094937 2021-11-04 2022-05-25 On-line monitoring system and method for high-temperature garbage pyrolysis gas WO2023077779A1 (en)

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