WO2023076299A1 - Synergistic heat pumped thermal storage and flexible carbon capture system - Google Patents
Synergistic heat pumped thermal storage and flexible carbon capture system Download PDFInfo
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- WO2023076299A1 WO2023076299A1 PCT/US2022/047763 US2022047763W WO2023076299A1 WO 2023076299 A1 WO2023076299 A1 WO 2023076299A1 US 2022047763 W US2022047763 W US 2022047763W WO 2023076299 A1 WO2023076299 A1 WO 2023076299A1
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 118
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
- F02C6/14—Gas-turbine plants having means for storing energy, e.g. for meeting peak loads
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K17/00—Using steam or condensate extracted or exhausted from steam engine plant
- F01K17/02—Using steam or condensate extracted or exhausted from steam engine plant for heating purposes, e.g. industrial, domestic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K23/00—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
- F01K23/02—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
- F01K23/06—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
- F01K23/10—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle with exhaust fluid of one cycle heating the fluid in another cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
- F01K3/12—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having two or more accumulators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
- F02C6/04—Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
- F02C6/18—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants
Definitions
- This application relates to heat-pumped thermal storage systems.
- this application relates to heat-pumped, direct extraction, and resistively heated thermal storage systems that enable load shifting to achieve high net plant capacities.
- the power plant system may be configured to operate in at least a first mode for storing thermal energy in the thermal storage system and a second mode for releasing the stored thermal energy from the thermal storage system. During the second mode, heat stored in the hot storage unit may be transferred to the carbon capture system.
- the thermal storage system may include a first heat pump using a refrigerant as a first working fluid and a second heat pump using a second refrigerant as a second working fluid, the first refrigerant may be configured to transfer heat from the cold storage unit and the second refrigerant may be configured to transfer heat to the hot storage unit, and the second refrigerant may be steam.
- the thermal storage system may include a heat pump configured to use the flue gas as a working fluid.
- the thermal storage system may include a heat pump configured to use air as a working fluid.
- the flue gas may be configured to transfer heat to the air in the heat pump during the first mode.
- the thermal storage system may include a heat pump configured to use steam as a working fluid.
- the flue gas may be configured to transfer heat to the steam in the heat pump during the first mode but not in the second mode.
- the power plant may further include a heat recovery steam generator including at least one heat exchanger and at least one steam turbine, the at least one heat exchanger configured to receive the flue gas and transfer heat from the flue gas to a fluid before the fluid enters the at least one steam turbine.
- Steam from the heat recovery steam generator may be configured to transfer heat to the steam in the heat pump during the first mode.
- Steam from the heat recovery steam generator may be configured to be the working fluid.
- Steam from the heat recovery steam generator may be configured to transfer heat to the hot storage unit during the first mode.
- the power plant system may be configured to operate in at least a first mode for storing thermal energy in the thermal storage system and a second mode for releasing the stored thermal energy from the thermal storage system.
- the hot storage unit may include one or more concrete blocks having a plurality of channels therein. During the second mode, heat stored in the hot storage unit may be transferred to the carbon capture system.
- the thermal storage system may include a heat pump configured to use the flue gas as a working fluid.
- the thermal storage system may include a heat pump configured to use air as a working fluid.
- the thermal storage system may include a heat pump configured to use steam as a working fluid.
- the power plant may further include a heat recovery steam generator including at least one heat exchanger and at least one steam turbine, the at least one heat exchanger configured to receive the flue gas and transfer heat from the flue gas to a fluid before the fluid enters the at least one steam turbine.
- Steam from the heat recovery steam generator may be configured to transfer heat to the steam in the heat pump during the first mode.
- Steam from the heat recovery steam generator may be configured to transfer heat to the hot storage unit during the first mode.
- the thermal storage system may include a resistive heater and the hot storage unit may be configured to store heat generated by the resistive heater during the first mode. Also, the resistive heater may be powered by electricity from the power grid. The resistive heater may be configured to transfer heat to the hot storage unit via a gas. In addition, at least some of the plurality of channels in the one or more concrete blocks may include metallic pipes and the resistive heater may be configured to transfer heat to the hot storage unit via a fluid flowing through the metallic pipes. The resistive heater may be embedded within the concrete of the hot storage unit.
- the thermal storage system may include a cold storage unit configured to store thermal energy at a cold temperature, the cold temperature less than ambient temperature, and during the second mode, before the air is combusted in the combustor the air may be configured to transfer heat to the cold storage unit thereby lowering the temperature of the air received in the combustor.
- the thermal storage system may include a first heat pump using a refrigerant as a first working fluid and a second heat pump using a second refrigerant as a second working fluid, and the first refrigerant may be configured to transfer heat from the cold storage unit and the second refrigerant may be configured to transfer heat to the hot storage unit.
- the second refrigerant may be steam.
- a method of operating the first exemplary power plant system discussed above may include generating, with the power plant system, electricity to be supplied to a power grid; determining, with a controller, when to begin the first mode for temporarily storing thermal energy with the thermal storage system; determining, with the controller, when to begin the second mode for transferring heat from the hot storage unit to the carbon capture system; and transferring, during the second mode, heat from the hot storage unit to the carbon capture system.
- the method may further include resistively-heating the air with a resistive heater powered by electricity from the power grid.
- a method of operating the second exemplary power plant system discussed above is disclosed. The method may include generating, with the power plant system, electricity to be supplied to a power grid; determining, with a controller, when to begin the first mode for temporarily storing thermal energy with the thermal storage system; determining, with the controller, when to begin the second mode for transferring heat from the air to the cold storage unit; and transferring, during the second mode, heat from the air to the cold storage unit.
- the method may further include resistively-heating the air with a resistive heater powered by electricity from the power grid.
- Figure 1 is a block diagram of a partial base power plant including a natural gas-fired combined cycle power plant and a heat recovery steam generator according to an exemplary embodiment of the present disclosure.
- Figure 2 is a block diagram of a partial base power plant including a natural gas-fired combined cycle power plant and a heat recovery steam generator according to another exemplary embodiment of the present disclosure.
- Figure 4 is a block diagram of a partial base power plant including a natural gas-fired combined cycle power plant and a heat recovery steam generator according to another exemplary embodiment of the present disclosure.
- Figure 5 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a resistively-heated thermal storage system and a vapor compression heat pump operated with air and a refrigerant and using hot and cold storage units, respectively, during a charging mode.
- Figure 6 is a block diagram of the power plant of Fig. 5 during a discharging mode.
- Figure 7 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a resistively-heated thermal storage system operated with air and using a hot storage unit during a charging mode.
- Figure 8 is a block diagram of the power plant of Fig. 7 during a discharging mode.
- Figure 10 is a block diagram of the power plant of Fig. 9 during a discharging mode.
- Figure 11 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a resistively-heated thermal storage system operated with air and using a hot storage unit during a charging mode.
- Figure 12 is a block diagram of the power plant of Fig. 11 during a discharging mode.
- Figure 13 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a resistively-heated thermal storage system and a vapor compression heat pump operated with air and a refrigerant and using hot and cold storage units, respectively, during a charging mode.
- Figure 15 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a resistively-heated thermal storage system and using a hot storage unit during a charging mode.
- Figure 17 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a Brayton cycle heat pump operated with a flue gas and using hot and cold storage units during a charging mode.
- Figure 18 is a block diagram of the power plants of Figs. 17 and 21 during discharging modes.
- Figure 19 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a Brayton cycle heat pump operated with a flue gas and using a hot storage unit during a charging mode.
- Figure 20 is a block diagram of the power plant of Figs. 29 and 32 during discharging modes.
- Figure 22 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a Brayton cycle heat pump operated with air and using a hot storage unit during a charging mode.
- Figure 24 is a block diagram of the storage system of Fig. 23 during a discharging mode.
- Figure 26 is a block diagram of the storage system of Fig. 25 during a discharging mode.
- Figure 27 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a vapor compression heat pump operated with a refrigerant and using a cold storage unit during a charging mode.
- Figure 28 is a block diagram of the power plant of Fig. 27 during a discharging mode.
- Figure 29 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture and a vapor compression heat pump operated with flue gas heated steam and using a hot storage unit during a charging mode.
- Figure 30 is a block diagram of the power plant of Fig. 29 during a discharging mode.
- Figure 31 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and two vapor compression heat pumps operated with flue gas heated steam and a refrigerant and using hot and cold storage units, respectively, during a charging mode.
- Figure 34 is a block diagram of the storage system of Fig. 33 during a discharging mode.
- Figure 35 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 2 along with a carbon capture system and two vapor compression heat pumps operated with steam heated steam and a refrigerant and using hot and cold storage units, respectively, during a charging mode.
- Figure 36 is a block diagram of the power plant of Fig. 35 during a discharging mode.
- Figure 37 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 1 along with a carbon capture system and a tiered vapor compression heat pump operated with steam and multiple refrigerants and using hot and cold storage units during a charging mode.
- Figure 38 is a block diagram of the storage system of Fig. 37 during a discharging mode.
- Figure 39 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 3 along with a carbon capture system and uses the heat recovery steam generator and a vapor compression heat pump operated with a refrigerant for hot and cold storage, respectively, during a charging mode.
- Figure 40 is a block diagram of the power plant of Fig. 39 during a discharging mode.
- Figure 41 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 3 along with a carbon capture system and uses compressed steam from the heat recovery steam generator for hot storage during a charging mode.
- Figure 43 is a block diagram of an exemplary power plant including the partial base power plant of Fig. 4 along with a carbon capture system and uses compressed steam from the heat recovery steam generator and a vapor compression heat pump operated with a refrigerant for hot and cold storage, respectively, during a charging mode.
- Figure 47 is a block diagram of a power plant controller during operation of the power plant.
- Figure 48 is a front view of an exemplary gas-fed thermal storage unit.
- Figure 50 is a is a front view of an exemplary gas/liquid-fed thermal storage unit.
- Figure 51 is a perspective view of the thermal storage unit shown in Fig. 50.
- Figure 52 is a is a front view of an exemplary liquid-fed thermal storage unit.
- Figure 53 is a perspective view of the thermal storage unit shown in Fig. 52. DETAILED DESCRIPTION
- FIG. 1 Described herein are synergistic heat pumped thermal storage and flexible carbon capture systems. More specifically, power plants having thermal energy storage with the ability to switch between a charging mode, a discharging mode, and a bypass mode are described herein.
- Figures 1-46 show various embodiments of natural gas-fired combined cycle power plants each combined with a carbon capture system and thermal energy storage systems. Exemplary temperatures, pressures, mass flow rates, etc. for each position in the aforementioned power plants are provided in U.S. provisional application nos. 63/262,996 and 63/262,998, which are incorporated by reference in its entirety. For any discrepancies between Figs.
- Each of power plants 1-1 U discussed below has a charging mode and a discharging mode and are configured to capture 0-50%, at least 50%, at least 75%, at least 85%, at least 90% or preferably at least 95% of CO2 emissions during times of low energy demand and also at peak energy demand.
- electricity prices may be at a premium and at low demand electricity prices are typically much lower.
- the power plants 1-1 U may use electricity generated by the power plants 1-1 U or electricity from the grid to run various compressors, pumps, resistive heaters, etc. to generate excess thermal energy that can be stored for when demand is high.
- the stored thermal energy may help provide the heat required to regenerate solvent in the carbon capture system and permit the power plants 1- 1 U to continue to operate at or near full capacity while still performing carbon dioxide removal.
- Other carbon capture systems may include aqueous ammonia recovery and membrane separation.
- Figures 1-4 show partial base power plants 10-10C, each including a natural gas-fired combined cycle power plant and a heat recovery steam generator. Although a heat recovery steam generator is depicted in the figures, other embodiments may omit the heat recovery steam generator, such that the power plant outputs directly to a carbon capture system.
- Figures 5-46 show one of the partial base power plants 10-10C integrated with a carbon capture system and various thermal storage systems and can be grouped generally into Figures 5-16, which illustrate resistively heated thermal storage systems; Figures 17-26, which illustrate Brayton cycle heat pumps; Figures 27-38, which illustrate vapor compression heat pumps; and Figures 39-46; which illustrate heat recovery steam generators with steam extraction for storage.
- Each of the power plants 1-1 U may have a capacity of 0-100 MW, 100-200 MW, 200-300 MW, 300-400 MW, 400- 500 MW, 500-600 MW, 600-700 MW, 700-800 MW, 800-900 MW, 900-1 ,000 MW, or greater than 1000 MW.
- the power plants 1-1 II may have a capacity of >100 MW, >200 MW, >300 MW, >400 MW, >500 MW, >600 MW, >700 MW, >800 MW, or >900 MW.
- Figure 1 shows a partial base power plant 10.
- the power plant 10 includes a compressor 30 which receives air from an air source 32.
- the compressor 30 may represent one or more compressors. Likewise, all other components shown in the figures may represent one or more of that component.
- the air may be ambient air or chilled air as is discussed in more detail below with respect to Figures 5-46.
- the compressed air flows into a combustor 20, which also receives fuel from a fuel source 22.
- the exemplary embodiments discussed herein are configured to use natural gas as a fuel, but other combustible gasses may be used instead without departing from the inventive concept.
- the fuel and air are combusted in the combustor 20 and then the exhaust flue gas flows through a gas turbine 40 causing rotation where work can be extracted.
- the power plant 10 may be a combined-cycle power plant having a heat recovery steam generator where the heat from the flue gas may be extracted and used to help generate steam for feeding into steam turbines to generate power.
- the flue gas from the gas turbine 40 may be fed into a high pressure heat exchanger 50 where heat is transferred from the flue gas to pre-heated water recovered from downstream processes and routed from a low- pressure economizer 120 and a high pressure pump 140 (discussed in more detail below), thus, generating high pressure steam for driving a high pressure steam turbine 60.
- the high-pressure turbine 60 may also be used for generating work.
- the steam may be fed to an intermediate pressure reheater 70.
- the intermediate pressure reheater 70 also utilize flue gas to reheat the steam, thus, generating intermediate pressure steam for driving an intermediate pressure steam turbine 90.
- the intermediate pressure steam may also include steam from an intermediate pressure heat exchanger 80.
- the intermediate pressure heat exchanger 80 receives water from the low-pressure economizer 120 and a low-pressure pump 130. Heat from the flue gas is transferred to the water in the intermediate pressure heat exchanger 80 where, after heating, it may combine with the steam from the intermediate pressure reheater 70 for driving the intermediate pressure steam turbine 90.
- the intermediate pressure turbine 90 may also be used for generating work.
- the steam exiting the intermediate pressure turbine 90 may combine with steam from a low-pressure heat exchanger 100 and once combined may be split and routed to a low-pressure steam turbine 110 and a carbon capture system 170 (Figs. 5-46) at an inlet 102.
- the low-pressure heat exchanger 100 may receive water from the low-pressure economizer 120 and the flue gas downstream from the intermediate pressure heat exchanger 80. Heat from the flue gas may be transferred to evaporate the water in the low-pressure heat exchanger 100 before it combines with steam exiting the intermediate pressure steam turbine 90.
- a portion of the combined steam is routed to an input 102 of the carbon capture system 170 (which is discussed in more detail below) and the remaining portion is routed to drive the low-pressure steam turbine 110.
- the intermediate pressure turbine 90 may also be used for generating work.
- the steam exiting the low-pressure steam turbine 110 may then be routed to a condenser 150 to convert it to water.
- the water is pumped by a condensate pump 160 from an outlet 162 to a valve 185 and then a reheater 190 as shown in Figures 5-46 and discussed below.
- the flue gas is used in the low-pressure economizer 120 where it may heat the water that supplies the low-pressure heat exchanger 100, the intermediate pressure heat exchanger 80, and the high pressure heat exchanger 50 as previously discussed.
- Water in the low-pressure economizer 120 may be supplied at an inlet 122 from the preheater 190.
- the flue gas exits the low-pressure economizer 120 at an exit 124, where it may be routed to various components of the plant as is discussed with regard to Figures 5-46.
- Figure 2 shows a partial base power plant 10A which is substantially the same as the power plant 10 except for the inclusion of a second low-pressure steam turbine 115, which may receive water in parallel with the low-pressure steam turbine 110.
- the second low-pressure steam turbine 115 may output water at an exit 117 to a heat exchanger 380, which is discussed in more detail with regard to Figs. 33-36.
- Figure 3 shows a partial base power plant 10B which is substantially the same as the power plant 10 except for a valve 195 is positioned between the high pressure pump 140 and the high pressure heat exchanger 50, which has a third input for receiving water at an inlet 52 of a pump 55 from a hot storage unit 340.
- the hot storage unit 340 is discussed in more detail with regard to Figs. 39-42.
- the partial base power plant 10B also deviates from the power plant 10 in that some of the water leaving the low-pressure steam turbine 110 before entering the condenser 150 is routed to an inlet 112 of a compressor 360, which is also discussed in more detail with regard to Figs. 39-42.
- Figure 4 shows a partial base power plant 10C which is substantially the same as the power plant 10B except that it also includes a second intermediate pressure steam turbine 116 that receives the intermediate pressure steam that is also supplied to the intermediate pressure steam turbine 90.
- the intermediate pressure steam turbine 116 may output steam at the output 118.
- the partial base power plant 10C is discussed in more detail with regard to Figs. 43-46.
- Figures 5-16 disclose various power plants having resistively heated thermal storage systems integrated with the partial base power plant 10.
- Figure 5 illustrates a power plant 1 having a resistively-heated thermal storage system 500 and a vapor compression heat pump 300 in a charging mode that uses air and a refrigerant such as, for example, ammonia as the working fluid and includes hot and cold storage units 520, 310.
- the power plant 1 includes the partial power plant 10.
- ammonia is used as the working fluid in this example, one having ordinary skill in the art would appreciate that other working fluids, such as R134a may be used.
- ammonia is compressed in the compressor 320 which is powered by electricity from the power plant 1 or the grid.
- the compressed ammonia is then routed to a cooling tower 330 where heat is removed.
- the ammonia is routed to a throttling valve 390 where the ammonia expands, evaporates, and absorbs heat from a cold storage unit 310.
- the cold storage unit 310 may be comprised of a thermal storage unit 210A which is shown in Figs. 50 and 51 and discussed in more detail below. After absorbing the heat, the ammonia is returned to the compressor 320.
- the thermal storage unit 210A may include one or more thermal masses, such as, for example, oil-filled containers, salt blocks, and concrete blocks having a plurality of channels therein.
- the term concrete is intended to include reinforced concrete, cement, reinforced cement, and the like.
- the thermal mass may be one or more blocks 212 with a first set of passageways 215 formed by inward facing surfaces 214 of the blocks 212.
- the blocks 212 may be comprised of concrete due its high heat capacity and low capital cost. In the embodiment shown in Figs.
- the passageways 215 are depicted as having a substantially circular cross-section, but in other embodiments different geometrical shaped cross sections or irregular cross sections may be possible.
- the blocks 212 may also include embedded pipes 216 forming a second set of passageways 217 by the inwardly facing surfaces of the pipes 216.
- the pipes 216 may be comprised of metallic materials, such as, for example, steel, copper, lead, or aluminum.
- the first set of passageways 215 be fluidically connected to one another with one or more manifolds (not shown) and, likewise, the second set of passageways 217 be fluidically connected to one another with one or more manifolds.
- first set of passageways 215 may form a portion of a first fluid circuit and may be configured to route gasses, such as air, through the blocks 212 to transfer its heat to or from the blocks 212. Some of all of the first set of passageways 215 may form a portion of a first fluid circuit (such as routing ambient air 4 to an inlet 32 of the compressor 30 and thereby transfer the heat from the ambient air 4 to the blocks 212 of the cold storage unit 310 as shown in Fig. 6, for example).
- the second set of passageways 217 may form a portion of a second fluid circuit (such as routing ammonia from the throttling valve 390 to the compressor 320 and thereby transfer the heat from the blocks 212 of the cold storage unit 310 to the ammonia as shown in Fig. 5, for example).
- Figures 50 and 51 depict the first set of passageways 215 oriented parallel with respect to the second set of passageways 217, but in other embodiments, the first set of passageways 215 may be oriented perpendicular or at another nonzero angle with respect to the second set of passageways 217.
- electricity from the power plant 1 or the grid may power a resistive heater 530 for heating a gas, such as air, for example.
- the heated air is circulated by a blower 230 which routes the air from the resistive heater 530 to a hot storage unit 510 to which the air transfers its heat.
- the hot storage unit 510 may be comprised of a thermal storage unit 220A which is shown in Figs. 48 and 49 and discussed in more detail below.
- the blower 230 may also be powered by the power plant 1 or the grid. After the air is cooled, it is then routed back to the resistive heater 530 to absorb heat therefrom.
- the thermal storage unit 220A may include one or more thermal masses, such as, for example, oil-filled containers, salt blocks, and concrete blocks having a plurality of channels therein.
- the thermal mass may be one or more blocks 222 with passageways 225 formed by inward facing surfaces 224 of the blocks 222.
- the blocks 222 may be comprised of concrete due its high heat capacity and low capital cost.
- the passageways 225 are depicted as having a substantially circular cross-section, but in other embodiments different geometrical shaped cross sections or irregular cross sections may be possible.
- the passageways 225 be fluidically connected to one another with one or more manifolds (not shown).
- all of passageways 225 may form a portion of a first fluid circuit configured to route gasses, such as air, through the blocks 222 to transfer its heat to the blocks 222.
- all of the passageways 225 may be configured to switch (via a gate or valve, for example) to form a portion of a second circuit to route gasses, such as air, through the blocks 222 to absorb heat from the blocks 222.
- some of the passageways 225 may be configured to form a portion of the first fluid circuit and some others of the passageways 225 may be configured to form a portion of the second fluid circuit.
- the first circuit may be configured to route air from the resistive heater 530 to the blocks 222 of the hot storage unit 510 to thereby transfer heat to the hot storage unit 510 as shown in Fig. 5, for example.
- the second circuit may be configured to route air from the from the blocks 222 of the hot storage unit 510 to a hot storage steam generator 550 as shown in Fig. 6, for example.
- Figures 48 and 49 depict the passageways 225 oriented parallel with respect to each other, but in other embodiments, some of passageways 225 may be oriented perpendicular or at another nonzero angle with respect to some others of the passageways 225.
- Figure 6 illustrates a discharging mode of the resistively-heated thermal storage system 500 and the vapor compression heat pump 300 of power plant 1 .
- the ambient air 4 is directed through the cold storage unit 310 to reduce its temperature before entering the inlet 32 of the compressor 320.
- some or all of the flue gas may be routed from the outlet 124 of the low pressure economizer 120 through the preheater 190 to provide heat to the water stream entering the inlet of the low pressure economizer 120 before being routed to the carbon capture system 170 for CO2 removal. Water that has been recovered in the carbon capture system 170 is pumped through valve 185 where it joins water leaving the condensate pump outlet 162 and into the preheater 190.
- the preheater 190 and the carbon capture system 170 functions in the same manner as described above.
- the blower 230 forces air through the hot storage unit 510 where it absorbs heat and then routes the hot air to a hot storage steam generator 550 where it transfers its heat to steam therein.
- the hot storage steam generator 550 may effectively operate as a heat exchanger directly transferring the heat from the air to the steam.
- Figures 7 and 8 illustrate respective charging and discharging modes of a power plant 1A having the resistively-heated thermal storage system 500 in a charging mode that uses the air as the working fluid and includes the hot storage unit 510.
- the power plant 1A is nearly identical to power plant 1 except that it does not include the vapor compression heat pump 300.
- Figures 9 and 10 illustrate respective charging and discharging modes of a power plant 1 B having a resistively-heated thermal storage system 500A and a vapor compression heat pump 300 in a charging mode that uses air and a refrigerant such as, for example, ammonia as the working fluid and includes hot and cold storage units 520, 310.
- the power plant 1 B includes the partial power plant 10 and the resistively-heated thermal storage system 500A is nearly identical to the power plant 1 and the resistively-heated thermal storage system 500 except that it does not include a separate hot storage steam generator 550 and instead includes a hot storage unit 520, which has an integrated steam generator to transfer the stored heat to the water or steam returning to the carbon capture system 170.
- the hot storage unit 520 may be comprised of the thermal storage unit 210A (Figs. 50 and 51). Although ammonia is used as the working fluid for the heat pump 300 in this example, one having ordinary skill in the art would appreciate that other working fluids, such as R134a may be used.
- Figures 11 and 12 illustrate respective charging and discharging modes of a power plant 1C having the resistively-heated thermal storage system 500A in a charging mode that uses the air as the working fluid and includes the hot storage unit 510.
- the power plant 1C is nearly identical to power plant 1 B except that it does not include the vapor compression heat pump 300.
- Figures 13 and 14 illustrate respective charging and discharging modes of a power plant 1 D having a resistively-heated thermal storage system 500B and a vapor compression heat pump 300 in a charging mode that uses air and a refrigerant such as, for example, ammonia as the working fluid and includes hot and cold storage units 540, 310.
- a refrigerant such as, for example, ammonia as the working fluid and includes hot and cold storage units 540, 310.
- the power plant 1 D includes the partial power plant 10 and the resistively-heated thermal storage system 500B is nearly identical to the power plant 1 and the resistively-heated thermal storage system 500 except that it does not include a separate hot storage steam generator 550 or a separate resistive heater 530, but instead includes a hot storage unit 540, which has an integrated resistive heater and steam generator to generate heat and transfer the stored heat to the water or steam returning to the carbon capture system.
- the hot storage unit 540 may be comprised of a thermal storage unit 340A which is shown in Figs. 52 and 53 and discussed in more detail below.
- ammonia is used as the working fluid for the heat pump 300 in this example, one having ordinary skill in the art would appreciate that other working fluids, such as R134a may be used.
- the thermal storage unit 340A may include one or more thermal masses, such as, for example, oil-filled containers, salt blocks, and concrete blocks having a plurality of channels therein.
- the thermal mass may be one or more blocks 342 having embedded pipes 346 forming a passageways 347 by the inwardly facing surfaces of the pipes 346.
- the pipes 346 may be comprised of metallic materials, such as, for example, steel, copper, lead, or aluminum.
- the blocks 342 may be comprised of concrete due its high heat capacity and low capital cost.
- the passageways 347 be fluidically connected to one another with one or more manifolds (not shown).
- all of passageways 347 may form a portion of a first fluid circuit configured to route a fluid, such as steam, through the blocks 342 to transfer its heat to the blocks 342.
- the passageways 347 may be configured to route water to and from the carbon capture system 170 to transfer heat from the blocks 342 of the hot storage unit 340 to the water.
- all of the passageways 347 may be configured to switch (via a gate, for example) to form a portion of a second circuit to route fluids, such as water, through the blocks 342 to absorb heat from the blocks 342.
- some of the passageways 347 may be configured to form a portion of the first fluid circuit and some others of the passageways 347 may be configured to form a portion of the second fluid circuit.
- the first circuit may be configured to route water from a compressor 350 to a throttling valve 395 and thereby transfer the heat from the water to the blocks 342 of the hot storage unit 340, as shown in Fig. 33, for example.
- the second circuit may be configured to route water from the from the blocks 342 of the hot storage unit 340 to the carbon capture system 170 as shown in Fig. 34, for example.
- Figures 52 and 53 depict the passageways 347 oriented parallel with respect to each other, but in other embodiments, some of passageways 347 may be oriented perpendicular or at another nonzero angle with respect to some others of the passageways 347.
- Figures 15 and 16 illustrate respective charging and discharging modes of a power plant 1 E having the resistively-heated thermal storage system 500B in a charging mode that uses the air as the working fluid and includes the hot storage unit 540.
- the power plant 1 E is nearly identical to power plant 1 D except that it does not include the vapor compression heat pump 300.
- Figures 17-26 disclose various power plants having Brayton cycle heat pumps integrated with the partial base power plant 10.
- Figure 17 illustrates a power plant 1 F having a Brayton cycle heat pump 200 in a charging mode that uses the flue gas as the working fluid and includes hot and cold storage units 220, 210, which may include thermal storage units 220A and 210A (Figs. 48-51) as discussed above.
- natural gas 2 is supplied at the inlet 22 of the combustor 20 and ambient air 4 is supplied at the inlet 32 of the compressor 30.
- the flue gas may be routed to the carbon capture system 170 and the other portion may be routed to a hot recuperator 260 where it is heated before entering a compressor 240 for compressing and heating the flue gas using electricity from the power plant 1 F or the grid.
- the flue gas exits the compressor 240 and enters the hot storage unit 220.
- the hot storage unit 220 may be configured to store thermal energy at a temperature less than 450°C, less than 400°C, less than 350°C, less than 300°C, less than 250°C, less than 225°C, and preferably about 202°C.
- the hot storage unit may also be configured to store thermal energy at a temperature greater than 100°C, greater than 125°C, and preferably about 150°C for solvent regeneration in the carbon capture system 170.
- the flue gas flows back to the hot recuperator 260 where it is cooled before flowing to a cold recuperator 250.
- the flue gas is expanded in a turbine 230 where mechanical power is recovered and temperature and pressure are reduced before entering the cold storage unit 210, also comprised of concrete, where it can absorb heat.
- some of the flue gas may be directly routed from the exit 124 of the low-pressure economizer 120 to the carbon capture system 170 for CO2 removal.
- CO2 removal takes place in the carbon capture system 170, compressed CO2 6 is transported by a pipeline for sequestration and exhaust gasses 8 are exhausted therefrom.
- recovered water is pumped from the carbon capture system 170 via pump 180 through valve 185 where it joins water leaving the condensate pump outlet 162 into the preheater 190.
- the power plant 1F may optionally include the resistive heater 530 and blower 230 (shown in broken lines), which operate substantially in the same manner as discussed above with regard to power plants 1 and 1A.
- the Brayton cycle heat pump 200 and the resistive heater 530 may operate in a hybrid arrangement where only one system at a time or both systems at the same time may generate heat.
- the hot storage unit 220 may have a different construction where the passageways 225 partially extend into the blocks 222, such as less than 50% of the block length (or accessing less than 50% of the effective volume of the blocks 222 for non-uniform geometries of blocks 220), in other embodiments, the passageways 225 partially extend into the blocks 222 less than 40% of the block length, less than 30% of the block length, less than 20% of the block length, or less than 10% of the block length.
- the resistive heater 530 transfers it heat via air to the hot storage unit 220 of the Brayton cycle heat pump 200, however, in other embodiments, the resistive heater 530 may transfer its heat to an additional hot storage unit 220 (not shown) or directly to the carbon capture system 170 as discussed above with regard to power plants 1-1 E (Figs. 5-16). Moreover, the hot storage unit 220 of the Brayton cycle heat pump 200 may include embedded resistive heaters such as those discussed with regard to power plants 1D and 1E (Figs. 13-16).
- Figure 18 illustrates a discharging mode of the Brayton cycle heat pump 200 (and heat pump 200B discussed below) of the power plant 1 F (and 1 H).
- the ambient air 4 is directed through the cold storage unit 210 to reduce its temperature before entering the inlet 32 of the compressor.
- water is pumped from the carbon capture system 170 to the hot storage unit 220 via a pump 175 to produce steam needed for solvent regeneration in the carbon capture system 170.
- Each of power plants 1G-1 K (Figs. 19-26) disclose an optional resistive heater 530 and blower 230 (both shown in broken lines) fluidically connected to the hot storage unit 220 similar to power plants 1 F and 1 H discussed above.
- the restive heaters 530 in these power plants may operate in a similar manner as discussed above and for brevity is not discussed in detail below.
- FIGs 19 and 20 illustrate a power plant 1G having a Brayton cycle heat pump 200A in charging and discharging modes, respectively, that uses the flue gas as the working fluid and includes the hot storage unit 220.
- the power plant 1G includes the partial power plant 10 and the heat pump 200A is nearly identical to the heat pump 200 except that it does not have a cold storage unit 210 or cold recuperator 260.
- the flue gas is routed from the hot storage unit 220 through the hot recuperator 260 and to the turbine 230 and then to the carbon capture system 170.
- the inlet of the compressor 32 directly takes in ambient air 4.
- FIG. 21 illustrates a power plant 1 H having a Brayton cycle heat pump 200B in a charging mode that uses air as the working fluid and includes the hot and cold storage units 220, 210.
- Power plant 1 H includes the partial power plant 10 and is similar to power plant 1 F (shown in Figs. 17 and 18), but differs in that air instead of the flue gas is used in the thermal storage system.
- air instead of the flue gas is used in the thermal storage system.
- all of the flue gas leaving the exit 124 of the low- pressure economizer 120 enters the carbon capture system 170 instead of having a portion of it routed to the hot recuperator 260 as with the heat pump 200.
- ambient air 4 enters the hot recuperator 260 as the working fluid.
- the discharge mode of the power plant 1 H is identical to the discharge mode of the power plant 1 F as shown in Fig. 18 and described above.
- Figure 22 illustrates a power plant 1 L having a Brayton cycle heat pump 200C in a charging mode that uses air as the working fluid and includes the hot storage unit 220.
- the power plant 1 L includes the partial power plant 10 and the heat pump 200C is nearly identical to the power plant 1G and heat pump 200A except that it does not have the cold storage unit 210 or the cold recuperator 260.
- air is routed from the hot storage unit 220 through the hot recuperator 260 and to the turbine 230 where it is then exhausted.
- the discharge mode of the power plant 1 L is identical to the discharge mode of the power plant 1 F as shown in Fig. 20 and described above.
- FIG 23 illustrates a power plant 1J having a Brayton cycle heat pump 200D in a charging mode that uses flue gas heated air as the working fluid and includes the hot and cold storage units 220, 210.
- the power plant 1 J includes the partial power plant 10 and is substantially the same as the power plant 1 H except that in the heat pump 200D, air is recirculated in a closed loop and passes through a heat exchanger 270. For example, after air leaves the cold recuperator 250 it is routed to the heat exchanger 270 to preheat the air. After being preheated, the air is routed back to the hot recuperator 260 where it heated and continues through the heat pump 200D in a similar manner as heat pump 200B described above.
- the flue gas is routed from the exit 124 of the low-pressure economizer 120 to the heat exchanger 270 for transferring heat to air in the heat pump 200D. After flowing through the heat exchanger 270 the flue gas is then routed to the carbon capture system 170.
- Figure 24 illustrates a discharging mode of the Brayton cycle heat pump 200D of the power plant 1 J.
- the discharging mode of the heat pump 200D is substantially the same as the discharging modes of heat pumps 200 and 200B from power plants 1 F and 1 H, respectively, as shown in Fig. 17 and described above.
- FIG 25 illustrates a power plant 1 K having a Brayton cycle heat pump 200E in a charging mode that uses flue gas heated air as the working fluid and includes the hot and cold storage units 220, 210.
- the power plant 1 K includes the partial power plant 10 and the heat pump 200E and is similar to power plant 11, including heat pump 200C, except that in the heat pump 200E, the intake air is preheated in the heat exchanger 270 before entering the hot recuperator 260. For example, ambient air 4 is drawn into the heat exchanger 270 to preheat the air. After being preheated, the air is routed back to the hot recuperator 260 where it heated and continues through the heat pump 200D in a similar manner as heat pump 200C described above.
- the flue gas is routed from the exit 124 of the low-pressure economizer 120 to the heat exchanger 270 for transferring heat to air in the heat pump 200D. After flowing through the heat exchanger 270 the flue gas is then routed to the carbon capture system 170.
- Figure 26 illustrates a discharging mode of the Brayton cycle heat pump 200E of power plant 1 K.
- the discharging mode of the power plant 1 K including heat pump 200E is substantially the same as the discharging modes of power plants 1G and 11 including heat pumps 200A and 200C, respectively, as shown in Fig. 20 and described above.
- Figures 27-38 disclose various power plants having vapor compression heat pumps integrated with the partial base power plant 10 or 10A.
- Figure 27 illustrates a power plant 1 L having a vapor compression heat pump 300 in a charging mode that uses a refrigerant such as, for example, ammonia as the working fluid and includes a cold storage unit 310.
- the power plant 1 L includes the partial power plant 10.
- ammonia is used as the working fluid in this example, one having ordinary skill in the art would appreciate that other working fluids, such as R134a may be used.
- ammonia is compressed in the compressor 320 which is powered by electricity from the power plant 1L or the grid.
- the compressed ammonia is then routed to a cooling tower 330 where heat is removed.
- the ammonia is routed to a throttling valve 390 where the ammonia expands, evaporates, and absorbs heat from a cold storage unit 310.
- the cold storage unit 310 may also be comprised of concrete, for example. After absorbing the heat, the ammonia is returned to the compressor 320. All fluid pathways entering or leaving the carbon capture system 170 and the preheater 190 are substantially the same as at least power plants 1 H and 11 as shown in Figs. 21 and 22, respectively.
- Figure 28 illustrates a discharging mode of the vapor compression heat pump 300 of power plant 1 L.
- the ambient air 4 is directed through the cold storage unit 310 to reduce its temperature before entering the inlet 32 of the compressor 320.
- some or all of the flue gas may be routed from the outlet 124 of the low-pressure economizer 120 through the preheater 190 to provide heat to the water stream entering the inlet of the low-pressure economizer 120 before being routed to the carbon capture system 170 for CO2 removal. Water that has been recovered in the carbon capture system 170 is pumped through valve 185 where it joins water leaving the condensate pump outlet 162 and into the preheater 190.
- FIG. 29 illustrates a power plant 1M having a vapor compression heat pump 300A in a charging mode that uses a refrigerant, such as steam as the working fluid and includes the hot storage unit 340, which may include thermal storage unit 340A (Figs. 52-53) as discussed above.
- the power plant 1M includes the partial power plant 10 and similar to the power plants 1J and 1 K, the flue gas is routed from the exit 124 of the low-pressure economizer 120 to a heat exchanger 380 to transfer heat to the water in the heat pump 300A. After the flue gas leaves the heat exchanger 380, it flows to the carbon capture system 170.
- the water absorbs heat and is converted into steam. Thereafter, the steam is routed to a first compressor 350, causing an increase in temperature and pressure to the steam. The steam then passes through the hot storage unit 340 where it transfers its heat before being routed to a second compressor 360. Similar to the hot storage unit 220, the hot storage unit 340 may also be comprised of concrete, for example. The second compressor 360 further compresses the steam causing its temperature to rise. Next, the steam is routed back to the hot storage unit 340 where heat is transferred from the steam to the hot storage unit 340. The steam is then routed to a third compressor 370 where it compresses the steam causing an increase in temperature and pressure.
- FIG. 29 depicts the heat pump 300A having three compressors 350, 360, and 370, but in other embodiments not shown, the heat pump 300A may have a single compressor, two compressors, or more than three compressors. Each of the compressors 350, 360, and 370 may be operated with electricity produced by the power plant 1 M or from the grid.
- water from the outlet 162 of the condensate pump 160 and water pumped from pump 180 combine at valve 185 then continues to the preheater 190 where it is warmed and returned to the inlet 122 of the low-pressure economizer 120.
- the power plant 1M may optionally include the hot storage unit 540 (which includes a restive heater) and a pump 175 (both shown in broken lines), which operate substantially in the same manner as discussed above with regard to power plants 1 D and 1 E.
- the vapor compression heat pump 300A and the hot storage unit 540 may operate in a hybrid arrangement where only one system at a time or both systems at the same time may generate heat.
- the hot storage unit 340 may have a different construction where the passageways 347 of thermal storage unit 340A partially extend into the blocks 342, such as less than 50% of the block length (or accessing less than 50% of the effective volume of the blocks 342 for non-uniform geometries of blocks 342), in other embodiments, the passageways 347 partially extend into the blocks 222 less than 40% of the block length, less than 30% of the block length, less than 20% of the block length, or less than 10% of the block length.
- the hot storage unit 540 transfers it heat via steam to the hot storage unit 340 of the vapor compression heat pump 300A, however, in other embodiments, the hot storage unit 540 may transfer its heat directly to the carbon capture system 170 as discussed above with regard to power plants 1-1 E (Figs. 5-16). In other embodiments, the hot storage unit 340 may be replaced with a hot storage unit 210 (using a thermal storage unit 210A) and the hot storage unit 540 may be replaced with a resistive heater 530 with or without additional hot storage units 510 as discussed above in a similar manner with respect to power plant 1 F (Figs. 17-18).
- Figure 30 illustrates a discharging mode of the vapor compression heat pump 300A of power plant 1 M.
- the flue gas is routed through the preheater 190 before entering the carbon capture system 170 in a similar manner as the power plant 1 L as shown in Fig. 28.
- water from the carbon capture system 170 is pumped by pump 175 through the hot storage unit 340 where it absorbs heat therefrom for solvent regeneration.
- Each of power plants 1 N-1 LI disclose an optional hot storage unit 540 and pump 175 (both shown in broken lines) fluidically connected to the hot storage unit 340 similar to power plants 1M discussed above.
- the hot storage units 540 in these power plants may operate in a similar manner as discussed above and for brevity is not discussed in detail below.
- Figures 31 and 32 illustrate respective charging and discharging modes of a power plant 1 N having vapor compression heat pumps 300 and 300A that uses refrigerants, such as ammonia and steam as the working fluids and include the cold and hot storage units 310, 340.
- the power plant 1 N includes the partial power plant 10 and similar to power plants 1 L and 1M, the heat pumps 300 and 300A operate in substantially the same manner as they are respectively shown in Figs. 27-30.
- FIG 33 illustrates a power plant 10 having a vapor compression heat pump 300B in a charging mode that uses a refrigerant, such as steam as the working fluid and includes the hot storage unit 340.
- the power plant 10 includes the partial base power plant 10A, which, as mentioned above, includes a second low-pressure steam turbine 115, which may receive water in parallel with the low-pressure steam turbine 110.
- the second low-pressure steam turbine 115 may output water at an exit 117 to a heat exchanger 380 where it condenses and transfers heat to steam in the heat pump 300B.
- the water is pumped by pump 165 to a valve 385 where it combines with condensed water from the outlet 162 of the condensate pump 160 and water from the carbon capture system 170.
- the water then continues to the preheater 190 where it is warmed and returned to the inlet 122 of the low-pressure economizer 120.
- the steam from output 117 causes water in a separate closed loop in the heat pump 300B to boil.
- the created steam is routed to the compressor 350 which is driven by electricity from the power plant 11 or the grid to compress the steam causing its temperature and pressure to increase.
- the steam then flows to the hot storage unit 340 where the steam transfers some of its heat to the hot storage unit 340.
- the steam flows through the throttling valve 395 where its pressure and temperature decrease before returning to the heat exchanger 380.
- Figure 34 illustrates a discharging mode of the vapor compression heat pump 300B of the power plant 10.
- the flue gas is routed through the preheater 190 before entering the carbon capture system 170 and water from the carbon capture system 170 is pumped by pump 175 through the hot storage unit 340 where it absorbs heat therefrom for solvent regeneration.
- Figures 35 and 36 illustrate respective charging and discharging modes of a power plant 1 P having vapor compression heat pumps 300 and 300B that uses refrigerants, such as ammonia and steam as the working fluids and include the cold and hot storage units 310, 340.
- the power plant 1 P includes the partial power plant 10A and the heat pumps 300 and 300B, the carbon capture system 170, and the preheater 190 operate in substantially the same manner as in power plants 1 L and 10 as shown in Figs. 27, 28, 33, and 35.
- FIG 37 illustrates a power plant 1Q having a tiered vapor compression heat pump 300C in a charging mode that uses low, intermediate, and high temperature refrigerants as the working fluids and includes the hot and cold storage units 340, 310.
- the power plant 1Q includes the partial power plant 10. Similar to the power plants 1 H and 11 shown in Figures 21 and 22, respectively, during the charging mode, the flue gas is routed from the exit 124 of the low-pressure economizer 120 to the carbon capture system 170 and water leaving the condensate pump exit 162 joins water leaving the carbon capture system 170 as it is routed to the preheater 190 and then back to the inlet 122 of low-pressure economizer 120.
- the tiered vapor compression heat pump 300C has three closed loop cycles joined together via heat exchangers. Starting with the cold storage cycle, a low temperature refrigerant (“LTR”) is compressed by the first compressor 320 causing an increase in temperature and pressure. The LTR is then routed to the first heat exchanger 380 where it transfers its heat to an intermediate temperature refrigerant (“ITR”) flowing in an intermediate temperature cycle. Next the LTR is routed to the throttling valve 390 where the LTR expands, evaporates, and absorbs heat from the cold storage unit 310. After absorbing the heat, the LTR is returned to the compressor 320.
- LTR low temperature refrigerant
- ITR intermediate temperature refrigerant
- the ITR passes through a throttling valve 365 where the ITR expands, evaporates, and subsequently absorbs heat from the LTR in the first heat exchanger 380. After absorbing the heat, the LTR is routed to the second compressor 350 causing an increase in temperature and pressure. The ITR then flows to a second heat exchanger 375 where it transfers its heat to an high temperature refrigerant (“HTR”) flowing in a high temperature cycle. Next, the ITR returns to the throttling valve 365.
- HTR high temperature refrigerant
- the HTR before passing through the second exchanger 380, the HTR passes through a throttling valve 395 where the HTR expands, evaporates, and subsequently absorbs heat from the ITR in the second heat exchanger 375. After absorbing the heat, the HTR is routed to the third compressor 360 causing an increase in temperature and pressure. The HTR then flows to the hot storage unit 340 to where it transfers its heat. Next, the HTR returns to the throttling valve 395.
- Each of the compressors 320, 350, and 360 may be powered by electricity generated by the power plant 1Q or from the grid.
- Figure 38 illustrates a discharging mode of the tiered vapor compression heat pump 300C of power plant 1Q.
- the ambient air 4 is directed through the cold storage unit 310 to reduce its temperature before entering the inlet 32 of the compressor.
- the flue gas leaves the exit 124 of the low-pressure economizer 120 and flows through the preheater 190 where it cools off on its way to the cold storage unit 310.
- the flue gas temperature is further reduced and it is routed to the carbon capture system 170.
- Some of the water in the carbon capture system 170 is pumped by pump 175 to the hot storage unit 340 where it absorbs heat to assist in the solvent regeneration upon its return to the carbon capture system 170.
- Figures 39-46 disclose various power plants having heat recovery steam generators with steam extraction for storage integrated with the partial base power plant 10B or 10C.
- Figure 27 illustrates a power plant 1 R having a steam extraction heat pump 300D and a vapor compression heat pump 300 in a charging mode that use steam and a refrigerant as the working fluids and include the hot and cold storage units 340, 310.
- the power plant 1 R includes the heat pump 300 which operates in the same manner as in power plant 1 L shown in Fig. 27, for example.
- all fluid pathways entering or leaving the carbon capture system 170 and the preheater 190 are substantially the same as at least those in the power plant 1 L.
- the power plant 1 R includes the partial base power plant 10B, which, as mentioned above and shown in Fig. 3, is substantially the same as the power plant 10 except that the valve 195 is positioned between the high pressure pump 140 and the high pressure heat exchanger 50, which has a third input for receiving water at the inlet 52 of the pump 55 from the hot storage unit 340.
- some of the steam leaving the low-pressure steam turbine 110 before entering the condenser 150 is routed to the inlet 112 of the compressor 360. Referring back to Fig. 39, after the steam is compressed by the compressor 360 its temperature and pressure increases. Next, the steam enters the hot storage unit 340 where the steam transfers heat to the hot storage unit 340.
- the steam is then routed to the compressor 350 where it is further compressed resulting in a higher temperature pressure. After leaving the compressor 350, the steam returns to the hot storage unit 340, where heat is again transferred from the steam to the hot storage unit 340. The steam is then routed to the pump inlet 52.
- Figure 40 illustrates a discharging mode of the steam extraction heat pump 300D and the vapor compression heat pump 300 of the power plant 1 R.
- the flue gas is routed through the preheater 190 before entering the carbon capture system 170 in a similar manner as the power plant 1 L as shown in Fig. 28.
- water from the carbon capture system 170 is pumped by pump 175 through the hot storage unit 340 where it absorbs heat therefrom for solvent regeneration.
- Figures 41 and 42 illustrate respective charging and discharging modes of a power plant 1S having a steam extraction heat pump 300D that uses steam as the working fluid and includes the hot storage unit 340.
- the power plant 1S is nearly identical to power plant 1 R, but without the vapor compression heat pump 300.
- the steam extraction pump 300D operates as describe above and also shown in Figs. 39 and 40.
- Figure 43 illustrates a power plant 1T having a steam extraction system 300E and a vapor compression heat pump 300 in a charging mode that use steam and a refrigerant as the working fluids and include the hot and cold storage units 340, 310.
- the power plant 1T includes the heat pump 300 which operates in the same manner as in power plant 1 L shown in Fig. 27, for example.
- all fluid pathways entering or leaving the carbon capture system 170 and the preheater 190 are substantially the same as at least those in the power plant 1 L.
- the power plant 1T includes the partial base power plant 10C, which, as mentioned above and shown in Fig. 4, is substantially the same as the power plant 10A except that power plant 10C also includes the valve 195 positioned between the high pressure pump 140 and the high pressure heat exchanger 50 and which has a third input for receiving water at the inlet 52 of the pump 55 from the hot storage unit 340.
- the power plant 10C also includes the second intermediate pressure steam turbine 116, which may receive water in parallel with the low-pressure steam turbine 110.
- the second intermediate pressure steam turbine 116 may output water at an exit 118. Referring back to Fig. 43, the steam is routed to the hot storage unit 340 where the steam transfers heat to the hot storage unit 340. The steam is then routed to the pump inlet 52.
- Figure 44 illustrates a discharging mode of the steam extraction system 300E and the vapor compression heat pump 300 of the power plant 1T.
- the flue gas is routed through the preheater 190 before entering the carbon capture system 170 in a similar manner as the power plant 1 L as shown in Fig. 28.
- water from the carbon capture system 170 is pumped by pump 175 through the hot storage unit 340 where it absorbs heat therefrom for solvent regeneration.
- Figures 45 and 46 illustrate respective charging and discharging modes of a power plant 11I having a steam extraction system 300E that uses steam as the working fluid and includes the hot storage unit 340.
- the power plant 11I is nearly identical to power plant 1T, but without the vapor compression heat pump 300.
- the steam extraction system 300E operates as describe above and also shown in Figs. 43 and 44.
- the power plant systems 1-1 II may store or charge their thermal storage system with thermal energy when demand and electricity costs are low and release the thermal energy to the carbon capture systems when the demand and electricity costs are high.
- the power plant systems 1-1 II may operate in three different modes (charging, discharging, bypass) depending on which mode produces the greatest economic benefit to the system.
- Each power plant system 1-1 II may operate within an electricity market with set electricity price profiles. Electricity price profiles typically vary throughout the day with low electricity prices correlating to low electricity demand and high electricity prices correlating to high electricity demand. As such, the power plant systems 1-1 II can use arbitrage techniques to create the most profit.
- the power plant systems 1-1 II use excess electricity to generate and store thermal energy when electricity prices are low and discharge the thermal energy to output more electricity to the grid when electricity prices are high.
- the power plant systems 1-1 II may have a breakeven electricity price that is the minimum electricity price that it can operate while generating revenue. Therefore, if the electricity price is slightly above the breakeven price, then the power plant may enter the charging operation mode to store electricity as thermal energy for later use. When electricity prices are well above the breakeven price then the power plant systems 1-1 II may enter the discharging operation mode to output maximum electricity to the grid while operating the carbon capture system. When the electricity price is somewhere between these two prices, then the power plant systems 1-1 II may operate in bypass mode, which does not charge or discharge the thermal storage units.
- Figure 47 shows the basic operation of a controller 410 in any of the power plant systems 1-1 U.
- the controller 410 of one of the power plant systems 1-1 U may determine when the power plant systems 1-1 II begins generating electricity, begin the charging mode, begin the discharging mode, and begin the bypass mode.
- the controller 410 may include a processor or general computing device and may include personal computers, laptops, server computers, network PCs, mainframe computers, or similar devices. This determination may be made by receiving a predetermined price schedule 420 at least one day in advance.
- the price schedule 420 may be received electronically or may be manually programmed into the controller 410. Based on the price schedule, the controller 410 can determine the breakeven point 430 and when to begin generating electricity 440.
- the controller 410 may determine when to begin the charging mode 450, based on whether the price of electricity is above the breakeven point. If it determines that it is economically favorable for the power plant systems 1-1 II to operate in the charging mode, it may send instructions 470 to the various components in the above-mentioned charging cycles to begin charging. This may include powering one or more compressor with electrical energy, opening or closing one or more valves to route fluid to the changing components shown in the figures.
- the controller 410 may determine when to switch to bypass mode 450, based on whether the thermal storage system is at or near full capacity. The controller 410 may calculate the time period when the thermal storage system will be at full capacity or it may receive a signal 460 from the thermal storage system indicating the charge level.
- the controller 410 may send instructions 480 to the charging components to shut down charging compressor or pumps or reroute the fluids back to normal operation.
- the controller 410 may determine when to begin the discharging mode 490, based on when it will maximize the price of electricity over the discharge period.
- the controller 410 may send instructions 500 to the various components in the above-mentioned discharging cycles to begin discharging. This may include opening or closing one or more valves to route fluid to the discharging components shown in the figures.
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US202163273800P | 2021-10-29 | 2021-10-29 | |
PCT/US2021/072129 WO2022094605A1 (en) | 2020-10-30 | 2021-10-29 | Synergistic heat pumped thermal storage and flexible carbon capture system |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20130312386A1 (en) * | 2011-02-01 | 2013-11-28 | Alstom Technology Ltd | Combined cycle power plant with co2 capture plant |
US20140060064A1 (en) * | 2012-09-04 | 2014-03-06 | Alstom Technology Ltd | Method of increasing electricity output during high demand |
US20200056511A1 (en) * | 2017-01-03 | 2020-02-20 | William M. Conlon | Cryogenic combined cycle power plant |
WO2021205011A1 (en) * | 2020-04-09 | 2021-10-14 | Technip France | Ultra-low emission ethylene plant |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20130312386A1 (en) * | 2011-02-01 | 2013-11-28 | Alstom Technology Ltd | Combined cycle power plant with co2 capture plant |
US20140060064A1 (en) * | 2012-09-04 | 2014-03-06 | Alstom Technology Ltd | Method of increasing electricity output during high demand |
US20200056511A1 (en) * | 2017-01-03 | 2020-02-20 | William M. Conlon | Cryogenic combined cycle power plant |
WO2021205011A1 (en) * | 2020-04-09 | 2021-10-14 | Technip France | Ultra-low emission ethylene plant |
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