WO2023071399A1 - Inventory management method and system - Google Patents
Inventory management method and system Download PDFInfo
- Publication number
- WO2023071399A1 WO2023071399A1 PCT/CN2022/111895 CN2022111895W WO2023071399A1 WO 2023071399 A1 WO2023071399 A1 WO 2023071399A1 CN 2022111895 W CN2022111895 W CN 2022111895W WO 2023071399 A1 WO2023071399 A1 WO 2023071399A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- target
- container
- movable
- shelf
- storage
- Prior art date
Links
- 238000007726 management method Methods 0.000 title description 2
- 239000000969 carrier Substances 0.000 claims abstract description 116
- 230000004044 response Effects 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims abstract description 49
- 230000032258 transport Effects 0.000 claims description 126
- 230000000694 effects Effects 0.000 claims description 60
- 230000005540 biological transmission Effects 0.000 claims description 52
- 238000005192 partition Methods 0.000 claims description 34
- 238000012546 transfer Methods 0.000 claims description 24
- 238000003032 molecular docking Methods 0.000 claims description 15
- 230000003139 buffering effect Effects 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 18
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/10—Storage devices mechanical with relatively movable racks to facilitate insertion or removal of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the present application relates to the technical field of warehousing, in particular to a warehousing scheduling system and method.
- the goods-to-person method is based on an intelligent handling robot.
- the robot automatically drives to the target tray and under the target picking shelf according to the order needs and inventory information, and sends the shelf to the picking station.
- the picker takes out the required goods and puts them in Specify the container to complete the picking task.
- the goods stored in the storage area are scattered, small, intermediate, and large. For small and medium-sized goods, they are stored in shelves, and for large-sized goods, they are placed in pallet shelves.
- the middle Large and medium-sized commodities are stored in partitions, sorted separately and merged together, or directly shipped separately.
- the embodiment of the present application provides a warehouse scheduling system to solve the technical defects in the prior art.
- a storage scheduling system includes a control server, an inventory area, at least two different movable carriers, handling equipment, container handling equipment, and a workstation, wherein the The at least two different movable carriers include movable racks and other types of movable carriers other than said movable racks, and said inventory area includes a plurality of movable racks and a plurality of other types of movable carriers , the movable shelf includes at least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, and at least one storage position is arranged on the partition of the movable shelf, each The storage position can carry at least one first container capable of accommodating stored goods, and the other type of movable carrier carries stored goods or a second container capable of accommodating stored goods;
- the control server is configured to determine target movable shelves, other types of target movable carriers, and target workstations, and at the same time determine the first transport equipment used to transport the target movable shelves, and the first transport equipment used to transport other types of target movable vehicles.
- the target container handling equipment sends loading and unloading instructions;
- the first transporting device is configured to transport the target movable shelf to the target workstation in response to the first transport instruction
- the second transporting device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction;
- the target container handling device is located at the target workstation and is configured to take the target first container from the target movable rack or place the target first container in the target movable rack in response to the loading and unloading instruction .
- the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, container handling equipment is respectively arranged at the transmission line entrance and the transmission line exit ;
- a container handling device located at the entrance of the transfer line, further configured to remove a first container from a storage location of a movable rack and place it on the transfer line;
- a container handling device located at the exit of the transfer line is further configured to remove the first container from the exit of the transfer line and place it in a storage position of a removable rack.
- the workstation is provided with at least one cache bit
- the buffer position is configured to buffer a first container removed from the movable rack by the container handling device or a first container to be placed on the movable rack;
- the container handling device is further configured to take out the first container from the storage position of the movable rack and place it in the buffer position, or take out the first container from the buffer position and place it in the movable rack .
- the workstation also includes a cache multifunctional area
- the buffer multifunctional area is configured to store the first container.
- the workstation is provided with at least one docking area
- the docking area is configured to dock movable shelves or other types of movable carriers.
- the container handling equipment includes a first sensor, and the first sensor is used to determine whether there is a first container, and at least one of determining whether a corresponding storage position in the movable shelf is empty when the first container is placed on the movable shelf.
- the container handling device includes a second sensor, and the second sensor is used to determine a pose deviation between the container handling device and the target first container.
- the container handling equipment adjusts its own pose based on the pose deviation, so that the adjusted container handling equipment is consistent with the The pose deviation between the target first containers is smaller than the preset tolerance threshold.
- the first sensor and the second sensor are the same sensor.
- the first sensor and the second sensor are vision sensors, depth information sensors or 3D sensors.
- control server is configured to schedule the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedule the second transport equipment to transport The other kinds of objects can be transported back to the original position or other positions of the storage area by the mobile carrier.
- control server is configured to determine the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and according to the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipping quantity of the goods stored on the other types of movable carriers determine the activity of other types of movable vehicles, and determine the storage positions of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
- control server is configured to sort according to the distance between the workstation and the free storage location, and determine the storage location of the movable shelf and/or other types of movable carriers when returning to the inventory area .
- control server is configured to, in response to the tally task, schedule the first handling device to adjust the movable shelf from the original storage location in the inventory area to another storage location or keep the original storage location unchanged; And/or, dispatching the second transport equipment to adjust other types of movable carriers from the original storage location in the inventory area to other storage locations or keep the original storage location unchanged.
- control server is configured to determine the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and according to the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipping quantity of the goods stored on the other kinds of movable carriers, determine The activity levels of other types of movable vehicles are determined according to the ranking of the activity levels of other types of movable vehicles, and the storage positions of other types of movable vehicles after their positions are adjusted during tallying are determined.
- control server is further configured to determine the target first container on the target movable shelf, the current storage position of the target first container, and the adjusted target position, and at the same time determine the moving the first handling equipment of the shelf and the target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
- the first transporting device is configured to transport the target movable shelf on which the target first container is placed to the target workstation in response to the transport instruction;
- the target container handling facility location is configured to, in response to the loading and unloading instruction, take out the target first container from the current storage location and place it at the adjusted target location.
- control server is further configured to determine according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers The adjusted target position of the target first container.
- control server is further configured to determine the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
- the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting the position of the container.
- the size of the movable shelf is the same as that of the other type of movable carrier, or a size difference between the two is smaller than a preset threshold.
- the other kinds of movable carriers include picking racks, wherein the picking racks include at least one partition, and the at least one partition divides the picking racks into at least two layers, and the picking racks At least one cargo compartment is arranged on the partition, and stored goods are accommodated in the compartment.
- the other type of movable carrier includes a pallet support, the pallet support carries a pallet, and the storage goods are carried in the pallet.
- the movable shelf includes at least one docking layer, and the first container located in the docking layer is at least operable by the container handling equipment.
- the movable rack further includes a non-docking layer other than the docking layer, and the containers located in the non-docking layer are only handled by the container handling equipment.
- the first transporting device is further configured to transport the target movable shelf on which the target first container is placed to the target workstation;
- the target container handling device is further configured to transpose the target first container within a docked level, within a non-connected level, or between a connected level and a non-connected level.
- the system further includes a hybrid mobile carrier located in the inventory area, wherein the hybrid mobile carrier can carry a first container capable of accommodating stored goods, a container capable of accommodating At least two of the second container of the stored goods and the stored goods.
- control server is further configured to determine the target hybrid mobile carrier according to the order task, and at the same time determine the third transport equipment for transporting the target hybrid mobile carrier, and send the The device sends the third handling instruction;
- the third conveying device is configured to convey the target hybrid movable carrier to the target workstation in response to the third conveying instruction.
- a warehouse scheduling method the method is applied to a warehouse scheduling system, and the system includes a control server, an inventory area, at least two different movable carriers, handling equipment, Container handling equipment, workstations, wherein said at least two different types of movable carriers include movable racks and other types of movable carriers other than said movable racks, said inventory area includes a plurality of movable racks and a plurality of other types of movable carriers, the movable shelf includes at least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf At least one storage position is provided, and each storage position can carry at least one first container capable of accommodating stored goods, and the other type of movable carrier carries stored goods or a second container capable of accommodating stored goods;
- the control server determines the target movable shelf, other types of target movable carriers, and the target workstation, and at the same time determines the first transport equipment used to transport the target movable shelf, and the first transport device used to transport other types of target movable carriers.
- Two handling equipment, the target container handling equipment used for loading and unloading the first container, and sending a first handling instruction to the first handling equipment, sending a second handling instruction to the second handling equipment, and sending a second handling instruction to the target container handling equipment Send loading and unloading instructions;
- the first transporting device transports the target movable shelf to the target workstation in response to the first transport instruction
- the second transporting device transports the other type of target movable carrier to the target workstation in response to the second transport instruction
- the target container handling equipment is located at the target workstation and responds to the loading and unloading instruction to take the target first container from the target movable rack or place the target first container in the target movable rack.
- the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, container handling equipment is respectively arranged at the transmission line entrance and the transmission line exit ;
- a container handling device located at the entrance of said transfer line removes a first container from a storage position of a movable rack and places it on said transfer line;
- a container handling device located at the exit of the transfer line removes the first container from the exit of the transfer line and places it in a storage position of a movable rack.
- the workstation is provided with at least one buffer position, and the buffer position is used for buffering the first container taken out by the container handling device from the movable rack or for buffering the first container to be placed on the movable rack.
- the buffer position is used for buffering the first container taken out by the container handling device from the movable rack or for buffering the first container to be placed on the movable rack.
- the target container handling equipment takes out the target first container from the target movable rack or puts the target first container in the target movable rack, comprising:
- the container handling device removes the first container from the storage position of the movable rack and places it in the buffer position, or removes the first container from the buffer position and places it in the movable rack.
- the method also includes:
- the control server schedules the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedules the second transport equipment to transport the other types of target movable racks
- the vehicle is transported back to its original location or other location in the inventory area.
- the method also includes:
- the control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the ranking of the activity of the movable shelf.
- the activity of the vehicle determines the storage position of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
- the method also includes:
- the control server sorts according to the distance between the workstation and the free storage space, and determines the storage position of the movable shelf and/or other types of movable carriers when returning to the inventory area.
- the method also includes:
- the control server schedules the first handling equipment to adjust the movable rack from the original storage position of the inventory area to another storage position or keep the original storage position unchanged; and/or, schedules the The second handling device adjusts other types of movable carriers from the original storage location in the inventory area to other storage locations or keeps the original storage location unchanged.
- the method also includes:
- the control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the sorting of the activity of the movable shelf.
- Activity according to the ranking of the activity of other types of movable vehicles, determine the storage positions of other types of movable vehicles after their positions are adjusted during tallying.
- the method also includes:
- the control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determines the first transport equipment and user for transporting the target movable shelf. a target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
- the first handling device in response to the handling instruction, transports the target movable shelf on which the target first container is placed to the target workstation;
- the target container handling equipment position responds to the loading and unloading command, taking the target first container from the current storage position and placing it in the adjusted target position.
- determining the adjusted target position of the target first container by the control server includes:
- the control server determines the temperature of the target first container according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers. Adjusted target position.
- control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, including:
- the control server determines the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
- the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting the position of the container.
- the system further includes a hybrid mobile carrier located in the inventory area, wherein the hybrid mobile carrier can carry a first container capable of accommodating stored goods, a container capable of accommodating At least two of the second container of stored goods and stored goods:
- the control server determines the target hybrid movable carrier according to the order task, and at the same time determines a third handling device for handling the target hybrid movable carrier, and sends a third handling instruction to the third handling device;
- the third transport device transports the target hybrid transportable carrier to the target workstation in response to the third transport instruction.
- the warehouse scheduling system provided by the embodiment of the present application, the system includes a control server, an inventory area, at least two different types of movable carriers, handling equipment, container handling equipment, and workstations, wherein the at least two different types of The carrier includes movable shelves and other types of movable carriers except the movable shelves, and the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers, and the movable shelves include at least One layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf is provided with at least one storage position, and each storage position can carry at least one The first container of the stored goods, the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods; the control server is configured to determine the target movable shelf, the other type of target movable carrier tools and target
- the original goods-to-person storage form is combined with the new shelf-plus-container form, and the mixed storage form of various movable carriers is realized in the same storage area.
- the workstation completes the mode of mixed picking of multiple goods, which saves the follow-up cumbersome merging process, does not require merging personnel and venues, and greatly reduces operating costs.
- Fig. 1 is a schematic diagram of the system structure of a warehouse dispatching system provided by an embodiment of the present application
- Fig. 2 is a schematic diagram of a movable shelf provided by an embodiment of the present application.
- Fig. 3 is a schematic diagram of another movable shelf provided by an embodiment of the present application.
- Fig. 4 is a schematic diagram of a workstation provided by an embodiment of the present application.
- Fig. 5 is a schematic diagram of a container site provided by an embodiment of the present application.
- Fig. 6 is a schematic diagram of a first hybrid mobile vehicle provided by an embodiment of the present application.
- Fig. 7 is a schematic diagram of a second hybrid mobile vehicle provided by an embodiment of the present application.
- Fig. 8 is a schematic diagram of a third hybrid mobile vehicle provided by an embodiment of the present application.
- Fig. 9 is a schematic diagram of a fourth hybrid mobile vehicle provided by an embodiment of the present application.
- Fig. 10 is a flowchart of a warehouse scheduling method provided by an embodiment of the present application.
- 110-control server 111-processor, 112-memory, 113-order pool, 114-operating table, 120-inventory area, 130-inventory bracket, 1301-movable shelf, 130101-connection layer, 130102-non-connection Barge layer, 1302-picking shelf, 1303-pallet support, 1304-mixed movable carrier, 130401-first storage position, 130402-cargo compartment, 130403-second storage position, 140-handling equipment, 150-workstation, 1501 - transmission line, 1502 - buffer position, 1503 - buffer multifunctional area, 160 - container handling equipment.
- first, second, etc. may be used to describe various information in one or more embodiments of the present application, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, first may also be referred to as second, and similarly, second may also be referred to as first, without departing from the scope of one or more embodiments of the present application. Depending on the context, the word “if” as used herein may be interpreted as “at” or “when” or “in response to a determination.”
- Fig. 1 shows a schematic diagram of the system structure of a warehouse scheduling system provided by an embodiment of the present application
- the system includes one or more control servers 110, an inventory area 120, and the inventory area includes a plurality of inventory holders 130, a plurality of inventory Aisles are formed between the racks, in which one or more handling devices 140 run, and a plurality of workstations 150 and container handling devices 160 are located outside the inventory area.
- the control server 110 is wirelessly connected with the handling equipment 140 and/or the container handling equipment 160, and the staff operates the control server 110 through the operation console 114.
- the software system can be connected to the software system of the handling equipment 140, the container handling equipment 160, and the workstation 150 through wireless.
- the control server 110 can include one or more servers, which can be a centralized control architecture or a distributed computing architecture.
- the control server 110 It has a processor 111 and a memory 112, and the memory 112 may have an order pool 113, and order information is stored in the order pool 113.
- the inventory area 120 can be a dense storage area or a non-intensive storage area.
- a plurality of inventory holders 130 are arranged in the inventory area 120.
- the at least Two different kinds of movable carriers include movable racks 1301 and other types of movable carriers except the movable racks 1301, wherein the movable racks 1301 include at least one layer of partitions, and the at least one layer of partitions
- the board divides the movable shelf 1301 into at least two layers, and at least one storage position is provided on the partition of the movable shelf 1301, and each storage position can carry at least one first container that can accommodate stored goods, wherein the first The storage goods contained in the container are storage goods less than or equal to a preset volume.
- the first container may be a bin.
- FIG. 2 shows a schematic diagram of a movable shelf 1301 used in an embodiment of the present application.
- the movable shelf 1301 is densely stored, and the gap between adjacent first containers is very small, so the first container cannot be accessed by container access equipment, and can only be taken out or placed in the first container by container handling equipment.
- the movable shelf 1301 may also include at least one connecting layer and non-connecting layers other than the connecting layer.
- FIG. 3 shows another A schematic diagram of a movable shelf 1301, as shown in Figure 3, the movable shelf 1301 includes at least one docking layer 130101, and the containers located in the docking layer can be operated by container loading and unloading equipment, or by container access equipment Operation, the movable shelf 1301 includes a non-connecting layer 130102 in addition to the connecting layer 130101, and the first container in the non-connecting layer 130102 can only be handled by the container handling equipment.
- the handling equipment for transporting the movable shelves after transporting the movable shelves storing the target first containers to the workstation, the target first container in the workstation is loaded and unloaded by the target container loading and unloading equipment in the connecting layer 130101, the non-connecting layer 130102 Switch positions between the inner and connecting layers 130101 and non-connecting layers 130102.
- movable carriers carry stored goods or carry second containers that can accommodate stored goods, wherein the stored goods contained in the second container are stored goods that are larger than the preset volume.
- the tools may include partition racks, picking racks, pallet racks, cage cars, pallet racks, etc. It should be noted that the racks of other types of movable carriers in this application are all non-intensive storage racks.
- picking racks 1302 include at least one partition, and the at least one partition divides the picking racks 1302 into at least two layers.
- At least one compartment is arranged on the compartment, the compartment contains stored goods, and the goods stored in the compartment are scattered goods.
- movable carrier also include a pallet support 1303, on which a pallet is carried, and stored goods are carried in the pallet.
- the storage goods carried on the pallet are storage goods larger than the preset volume, that is, medium and large-sized goods.
- the handling equipment 140 is the equipment used to transport at least two different movable carriers.
- the sizes of at least two different movable carriers can be the same or different.
- the same model of handling equipment 140 can be used to reduce storage costs.
- the handling equipment 140 can be a handling robot.
- the container handling equipment is a device that automatically takes out the first container from the movable shelf, or places the first container in the movable shelf, and the container handling equipment includes a first sensor, and the first sensor is used for When the first container is taken out from the movable shelf, it is determined whether there is a first container in the corresponding storage position in the movable shelf; Whether the memory bit is empty.
- the container handling device may further include a second sensor for determining a pose deviation between the container writing device and the target first container, and when the pose deviation is greater than or equal to a preset tolerance threshold, the container handling The device adjusts its own pose based on the pose deviation, so that the adjusted pose deviation between the container handling device and the target first container is smaller than the preset tolerance threshold. That is, before the container handling equipment touches the first container, it needs to judge whether there is a deviation from the target first container according to the second sensor. If the deviation distance is large, the pose of the container handling equipment needs to be adjusted so that the deviation distance is tolerable In the range.
- the first sensor and the second sensor can be the same sensor or different sensors.
- the first sensor and the second sensor are both visual sensors, depth information sensors or 3D sensors, such as 2D camera, 3D camera, etc.
- Workstation 150 is a cargo picking area, in which storage tasks such as cargo picking, cargo shelving, container adjustment, and cargo inventory can be performed. At workstation 150, the above storage tasks can be performed manually or by automated equipment, wherein the automated equipment includes automated robotic arms. .
- each workstation 150 includes a container station and a shelf station, wherein the container station is used to park the movable shelf, take out or store the first container in the movable shelf, and the shelf station uses It is a second container for parking other kinds of movable carriers other than movable shelves, taking out and storing goods from other kinds of movable carriers, or accommodating stored goods.
- each workstation 150 is provided with a transmission line 1501, and the transmission line includes a transmission line inlet and a transmission line outlet, and the container station and shelf station of the workstation are arranged around the transmission line, specifically, the shelf station is located at the transmission line of the transmission line.
- the container station is located at the entrance of the transmission line and/or the exit of the transmission line, and container handling equipment is respectively arranged at the entrance of the transmission line and the exit of the transmission line. removing the first container and placing it on the transfer line; a container handling device located at the outlet of the transfer line, further configured to remove the first container from the outlet of the transfer line and place it on a storage location of a movable rack.
- FIG. 4 shows a schematic diagram of a certain workstation provided by an embodiment of the present application.
- the workstation includes a container station and a shelf station, wherein the container station is used for picking medium and large goods, shelves, and pallets, and the shelf station is used for small and medium goods, and box picking.
- the workstation 150 is provided with at least one buffer position 1502, and the buffer position is used for buffering the first container, wherein the first container used for buffering may be taken out from a movable shelf by a container handling device ; It can also be stored in the buffer position and needs to be placed on a movable shelf by the container handling equipment.
- the container handling equipment can take out the target first container from the storage position of the movable rack and place the target first container in the buffer position, or take out the target first container from the buffer position and place it in the movable rack.
- FIG. 5 shows a schematic diagram of a container station provided by an embodiment of the present application. As shown in FIG. 5 , at least one cache location 1502 is included in the container site, and the cache location 1502 is used to cache the first container.
- the workstation may further include a buffer multifunctional area 1503 configured to store the first container, and the first container stored in the buffer multifunctional area 1503 may be used for Accommodating goods whose first shipment volume is greater than the first shipment volume threshold within a preset time period, for example, the preset time period may be greater than one day.
- the preset time period may be greater than one day.
- some warehoused goods in the first container will be hit by multiple orders. If the movable shelves are moved from the inventory area to the workstation every time, it will waste time. Therefore, the first shipment can be made within a preset time period
- the first container corresponding to the goods whose quantity is greater than the first shipment threshold is temporarily stored in the buffer multi-function area. Move it to a lower place to facilitate the picking of order tasks and improve picking efficiency.
- the workstation can also be provided with at least one shelf docking area, specifically, the shelf docking area is used to dock a movable shelf or other types of movable carriers, such as docking a movable shelf on a container
- the shelf docking area of the station, and other kinds of movable vehicles are parked in the shelf docking area of the shelf station.
- the control server is configured to determine target movable shelves, other types of target movable carriers, and target workstations, and at the same time determine the first transport equipment used to transport the target movable shelves, and the first transport equipment used to transport other types of target movable vehicles.
- the target container handling equipment sends loading and unloading instructions;
- the first transporting device is configured to transport the target movable shelf to the target workstation in response to the first transport instruction
- the second transporting device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction;
- the target container handling device is located at the target workstation and is configured to take the target first container from the target movable rack or place the target first container in the target movable rack in response to the loading and unloading instruction .
- control server 110 After the control server 110 receives the order task, if it is determined according to the order task that the order has hit the target movable shelf 1301, other kinds of target movable carriers and the target workstation 150, then simultaneously determine the first place to carry the target movable shelf 1301.
- the second handling instruction is sent to the second handling equipment 140 - 2
- the loading and unloading instruction is sent to the target container loading and unloading equipment 160 .
- the first transport device 140 - 1 is configured to move to the bottom of the target movable rack 1301 in response to the first transport command, and transport the target movable rack 1301 to the target workstation 150 .
- the second carrying device 140-2 is configured to move to the bottom of other types of target movable carriers in response to the second carrying instruction, and carry other types of target movable carriers to the target workstation 150. It should be noted that if according to If the order task hits the picking shelf, the other target movable carrier is the picking shelf 1302; if the order task hits the pallet support, the other target movable carrier is the pallet support 1303; if the order task hits the picking Shelves and tray supports, other types of target movable carriers are picking shelves 1302 and tray supports 1303 .
- the target container loading and unloading device 160 is located at the target workstation, and is configured to respond to the loading and unloading instruction, take out the target first container from the target movable rack 1301 after the target movable rack 1301 arrives at the target workstation; The container is returned to the target removable rack.
- the target first container can be put back into the same movable shelf, or can be put into different movable shelves. Where the target first container is placed back into the same removable shelf, it can also be placed into a different storage location.
- the control server is further configured to determine the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determine the target movable The first handling equipment of the shelf and the target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
- the first transporting device is configured to transport the target movable shelf on which the target first container is placed to the target workstation in response to the transport instruction;
- the target container handling facility location is configured to, in response to the loading and unloading instruction, take out the target first container from the current storage location and place it at the adjusted target location.
- control server 110 is also configured to determine the target first container on the target movable shelf 1301, the current storage location of the target first container, and the adjusted target position of the target first container, and determine the target movable shelf
- the handling equipment 140 and the container handling equipment 160 for loading and unloading the target first container send a handling instruction to the first handling equipment 140 and send a loading and unloading instruction to the target container handling equipment 160 .
- the first transport device 140 is further configured to transport the target movable shelf 1301 on which the target first container is placed to the target workstation 150 in response to the transport instruction.
- the target container loading and unloading device 160 located at the target workstation 150 is configured to take out the target first container from the current storage position in response to the loading and unloading instruction, and place it at the adjusted target position after performing the storage task.
- control server is further configured to, according to the temperature of the goods stored in the target first container and/or the difference between the goods stored in the target first container and the goods stored in other containers The degree of correlation between them determines the adjusted target position of the target first container.
- the heat value of the goods in this application is determined according to the shipment volume and/or the frequency of shipments of the goods.
- a high heat value of the goods means that the goods in the first container have a large shipment volume and/or a high frequency of shipments , if multiple SKU goods are placed in the first container, the heat of the goods is determined according to the weighted sum value of the shipment volume and/or shipment frequency of the multiple SKU goods.
- the degree of correlation between goods specifically refers to the frequency with which goods are selected together in the order task.
- nail polish and nail polish remover usually appear in the same order, so the degree of correlation between these two goods is relatively height, the distance between the two first containers for the two goods will be closer. It is convenient to ship according to the order task.
- control server is further configured to determine the target first container on the target movable shelf and the current value of the target first container according to the preset container adjustment trigger condition. Storage bits and adjusted storage bits.
- the target first container is taken out from the storage position of a movable shelf and placed behind the storage position of another movable shelf, the storage position of the previous movable shelf will be free, and the An additional first container is placed in a free storage location to the preceding removable shelf.
- the container handling equipment of the workstation can also be used to adjust the first container in the movable shelf.
- the control server determines the target first container on the target movable shelf 1301 according to the preset container adjustment trigger condition, The current storage position and the adjusted storage position of the target first container.
- the preset container adjustment triggering condition specifically includes an order task for picking an order or a container adjustment task for adjusting a container position.
- the adjustment of the first container in the movable shelf can be based on the order task. After the movable shelf 1301 executes the picking order, it determines the temperature of the target container according to the heat of the goods in the first container and/or the degree of correlation between the goods. The adjusted target position; it can also rely on the container adjustment task, and at intervals of a preset time interval, the target container can be determined according to the heat of the goods in the first container within the preset time interval and/or the degree of correlation between the goods. After adjusting the target position, the position adjustment of the first container is then performed.
- the system After executing the order task, the system also includes:
- the control server is configured to schedule the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedule the second transport equipment to transport the other kinds of The target movable vehicle is transported back to the original location or other location in the inventory area.
- the target movable rack and/or other target movable carriers for order picking need to be transported back to the inventory area, specifically, the target movable rack is transported back to the storage area by the first transport equipment In the inventory area, other types of target movable carriers are transported back to the inventory area by the second handling equipment. Elsewhere in the inventory area.
- control server is configured to sort according to the distance between the workstation and the free storage space, and determine that the movable shelf and/or other types of movable storage location when describing the inventory area. That is, when the movable shelves and/or other types of movable carriers are transported back to the inventory area, the movable shelves and/or other types of movable carriers are transported to the free storage space closest to the workstation in the inventory area to reduce handling The operating distance of the device.
- Carrying movable shelves and/or other types of target movable vehicles back to the inventory area is applicable to the scene where the movable shelves and/or other types of target movable vehicles are processed to the workstation according to the business tasks, and is also suitable for special Movable shelves in the storage area and/or other types of scenarios where the goods in the target movable carrier are tallied.
- the position of the movable shelf and/or other target movable carriers has changed; or in the tally scenario, The positions of the movable shelves and/or other target movable vehicles are re-determined according to reasons such as the heat and hit rate of the movable shelves and/or other target movable vehicles.
- control server is configured to, in response to the tally task, schedule the first transport equipment to move the movable shelf from the original position of the inventory area to Adjust the storage position to another storage position or keep the original storage position unchanged; and/or, dispatch the second handling equipment to adjust other kinds of movable carriers from the original storage position in the inventory area to other storage positions or keep the original storage position
- the memory bit is unchanged.
- the control server determines the current position and adjustment of the movable shelves and/or other movable carriers in response to the tally task without moving the movable shelves and/or other kinds of movable carriers to the workstation Then move the first handling equipment to the storage area to move the movable shelf from the current position to the adjusted position, and then transfer the second handling equipment to the storage area to move other kinds of movable carriers from the current position to the adjusted position. In the case of the current position and the adjusted position of the movable shelf and/or other types of movable vehicles, keep the current position of the movable shelf and/or other types of movable vehicles unchanged.
- control server is configured to determine the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and according to the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipping quantity of the goods stored on the other kinds of movable carriers, determine The activity levels of other types of movable vehicles are determined according to the ranking of the activity levels of other types of movable vehicles, and the storage positions of other types of movable vehicles after their positions are adjusted during tallying are determined.
- the storage position of the movable shelf After adjusting its position during tallying according to the activity of the movable shelf, and determine the adjustment of other types of movable carriers during tallying according to the activity of other types of movable carriers.
- the storage position behind the position, wherein, the activity of the movable shelf is determined according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf; the activity of other types of movable carriers is determined according to other It is determined by at least one of the shipping frequency and the shipping quantity of the goods stored on the movable carrier.
- the control server is configured to At least one of the cargo handling frequency and the cargo loading and unloading quantity of the goods stored on the computer, determine the activity of the movable shelf, and determine when the movable shelf returns to the storage area according to the order of the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipment quantity of the goods stored on the other kinds of movable carriers, determine the activity of other kinds of movable carriers, according to the other kinds of movable carriers
- the ranking of the activity of the mobile vehicles determines the storage position of the other types of mobile vehicles when returning to the inventory area.
- the activity of the movable shelf is based on at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf. Determining; the activity of other types of movable carriers is determined according to at least one of shipment frequency and shipment quantity of goods stored on other types of movable carriers.
- the movable shelf can also be transported to other positions in the inventory area according to the heat value of the movable shelf.
- the heat value of the movable shelf is specifically determined by the heat value of the first container in the movable shelf.
- the first The heat value of the container is determined by the shipment volume and/or shipment frequency of the goods in the first container.
- a high heat value of the first container means that the goods in the first container have a large shipment volume and/or a high shipment frequency, and can be moved
- the movement distance of the movable shelf can improve the picking efficiency.
- the same method for calculating the heat value of other target movable vehicles is the same as the calculation method for the heat value of the movable shelf.
- the specific calculation method please refer to the above description, which will not be repeated here.
- the warehouse dispatching system provided by the present application also provides a mixed movable carrier 1304, which is located in the inventory area, wherein the mixed movable carrier can carry the second At least two of a container, a second container capable of holding stored goods, and stored goods.
- FIG. 6 shows a schematic diagram of a first hybrid mobile vehicle provided by an embodiment of the present application.
- the mixed movable carrier 1304 includes a first storage position 130401 and a cargo compartment 130402 , where the first container is placed in the first storage position 130401 ; bulk goods are placed in the compartment 130402 .
- FIG. 7 shows a schematic diagram of a second hybrid mobile carrier provided by an embodiment of the present application.
- the second storage position 130403 is placed in the carrying tray, and the carrying tray carries the stored goods; the cargo compartment 130402 is placed in bulk goods.
- FIG. 8 shows a schematic diagram of a third hybrid mobile carrier provided by an embodiment of the present application.
- the storage position 130403 wherein, the first container is placed in the first storage position 130401; the carrying tray is placed in the second storage position 130403, and the storage goods are carried in the carrying tray.
- FIG. 9 shows a schematic diagram of a fourth hybrid mobile carrier provided by an embodiment of the present application.
- the first storage position 130401 is placed in the first container; the second storage position 130403 is placed in the carrying tray, and the carrying tray carries the stored goods; the cargo compartment 130402 is placed in bulk goods.
- control server In the case that the control server hits the target hybrid movable carrier according to the order task, it determines the third handling device for handling the target mixed movable carrier, and sends the third handling device a third handling instruction, and the third handling device responds In the third transport instruction, the target mixed movable carrier is transported to the target workstation to execute the order task.
- the target mixed movable carrier will be transported to the container station of the target workstation; if the order task hits If the goods are in the compartment 130402 and the second storage location 130403 of the target mixed movable carrier, then transport the target mixed movable carrier to the shelf site of the target workstation; if the goods hit by the order task are in the first storage location 130401, and in the case of the cargo compartment 130402 and the second storage location 130403, the target mixed movable carrier is transported to the container site and the shelf site of the target workstation respectively.
- the order of transport is not limited, and the actual application shall prevail .
- the storage scheduling system provided in Embodiment 1 includes a control server, an inventory area, handling equipment, container handling equipment, and a workstation, wherein the inventory area includes a plurality of movable shelves and a plurality of other types of movable carriers, and the movable The first container is carried in the storage position of the shelf, and the stored goods or the second container are carried on the other type of movable carrier, and each work station includes a shelf station and a container station.
- the control server determines the target movable shelf, the picking shelf, and the target workstation according to the order task, and at the same time determines the first handling equipment for handling the target movable shelf, the second handling equipment for handling the picking shelf, and the first handling equipment for loading and unloading.
- the target container loading and unloading equipment of the container and send the first transportation instruction to the first transportation equipment, send the second transportation instruction to the second transportation equipment, and send the loading and unloading instruction to the target container loading and unloading equipment.
- the first moving device is configured to, in response to the first moving instruction, move the target movable rack to the container station of the target workstation.
- the second handling device is configured to, in response to the second handling instruction, move the picking racks to the rack site of the target workstation.
- the target container loading and unloading device is located at the target workstation, and is configured to, in response to the loading and unloading instruction, take out the target first container from the target movable shelf and place it on the shelf site of the target workstation, and After completion place the target first container on the target removable shelf.
- the warehouse scheduling system provided in Embodiment 2 includes a control server, an inventory area, handling equipment, container handling equipment, and a workstation, wherein the inventory area includes a plurality of movable shelves and a plurality of other types of movable carriers, and the movable The first container is carried in the storage position of the shelf, and the stored goods or the second container are carried on the other type of movable carrier, and each work station includes a shelf station and a container station.
- the control server determines the target movable shelf, the pallet support and the target workstation according to the order task, and at the same time determines the first transport equipment for transporting the target movable shelf, the second transport equipment for transporting the pallet support, and the first transport equipment for loading and unloading the target mobile shelf.
- the target container loading and unloading equipment of the container and send the first transportation instruction to the first transportation equipment, send the second transportation instruction to the second transportation equipment, and send the loading and unloading instruction to the target container loading and unloading equipment.
- the first moving device is configured to, in response to the first moving instruction, move the target movable rack to the container station of the target workstation.
- the second transporting device is configured to transport the pallet rack to the rack station of the target workstation in response to the second transporting instruction.
- the target container loading and unloading device is located at the target workstation, and is configured to, in response to the loading and unloading instruction, take out the target first container from the target movable shelf and place it on the shelf site of the target workstation, and After completion place the target first container on the target removable shelf.
- the warehouse scheduling system provided in Embodiment 3 includes a control server, an inventory area, handling equipment, container handling equipment, and a workstation, wherein the inventory area includes a plurality of movable shelves and a plurality of other types of movable carriers, and the movable The first container is carried in the storage position of the shelf, and the stored goods or the second container are carried on the other type of movable carrier, and each work station includes a shelf station and a container station.
- the control server determines the target hybrid mobile carrier and the target workstation according to the order task, and at the same time determines the third handling equipment for handling the mixed mobile carrier and the target container handling equipment for loading and unloading the first container, and sends to the The third handling device sends a third handling instruction to send a loading and unloading instruction to the target container handling equipment.
- the third conveying device is configured to convey the target mixed movable carrier to the container site of the target workstation in response to the third conveying instruction when the first container is hit according to the order task.
- the third conveying device is configured to, in response to the third conveying instruction, convey the target mixed movable carrier to the shelf site of the target workstation in response to the third conveying instruction when the second container or goods is hit according to the order task .
- the warehouse scheduling system includes a control server, an inventory area, at least two different types of movable carriers, handling equipment, container handling equipment, and workstations, wherein the at least two different types of The carrier includes movable shelves and other types of movable carriers except the movable shelves, and the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers, and the movable shelves include at least One layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf is provided with at least one storage position, and each storage position can carry at least one The first container of the stored goods, the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods; the control server is configured to determine the target movable shelf, the other type of target movable carrier tools and target workstations, and at the same time determine the first transport equipment for transporting the target movable shelf, the second transport equipment
- the original goods-to-person storage form is combined with the new shelf-plus-container form, and the mixed storage form of various movable carriers is realized in the same storage area.
- the workstation completes the mode of mixed picking of multiple goods, which saves the follow-up cumbersome merging process, does not require merging personnel and venues, and greatly reduces operating costs.
- FIG. 10 shows a flowchart of a warehouse scheduling method provided by an embodiment of the present application.
- the warehouse scheduling method is applied to a warehouse scheduling system, and the system includes a control server, an inventory area, at least two different movable carriers, handling equipment, container handling equipment, and a workstation, wherein the at least two different movable vehicles
- the mobile carrier includes movable shelves and other kinds of movable carriers except the movable shelves
- the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers
- the movable shelves include At least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, at least one storage position is arranged on the partition of the movable shelf, and each storage position can carry at least one movable
- the first container for storing goods, and the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods.
- the method includes:
- Step 1002 The control server determines the target movable shelf, other types of target movable carriers, and the target workstation, and at the same time determines the first transport equipment for transporting the target movable shelf, and the first transport equipment for transporting other types of target movable carriers.
- the second handling equipment for the tool, the target container loading and unloading equipment for loading and unloading the first container, and send a first handling instruction to the first handling equipment, send a second handling instruction to the second handling equipment, and send a second handling instruction to the target The container handling equipment sends loading and unloading instructions.
- Step 1004 the first transporting device transports the target movable shelf to the target workstation in response to the first transport instruction.
- Step 1006 The second transporting device transports the other type of target movable carrier to the target workstation in response to the second transport instruction.
- Step 1008 The target container loading and unloading device located at the target workstation responds to the loading and unloading instruction, taking the target first container from the target movable rack or placing the target first container in the target movable rack.
- the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, and the transmission line entrance and the transmission line exit Separately equipped with container loading and unloading equipment;
- a container handling device located at the entrance of said transfer line removes a first container from a storage position of a movable rack and places it on said transfer line;
- a container handling device located at the exit of the transfer line removes the first container from the exit of the transfer line and places it in a storage position of a movable rack.
- the workstation is provided with at least one buffer position, and the buffer position is used for buffering the first container taken out by the container handling equipment from the movable shelf or buffering for placing a first container of said movable shelf;
- the target container handling equipment takes out the target first container from the target movable rack or puts the target first container in the target movable rack, comprising:
- the container handling device removes the first container from the storage position of the movable rack and places it in the buffer position, or removes the first container from the buffer position and places it in the movable rack.
- the method also includes:
- the control server schedules the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedules the second transport equipment to transport the other types of target movable racks
- the vehicle is transported back to its original location or other location in the inventory area.
- the method also includes:
- the control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the ranking of the activity of the movable shelf.
- the activity of the vehicle determines the storage position of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
- the method also includes:
- the control server sorts according to the distance between the workstation and the free storage space, and determines the storage position of the movable shelf and/or other types of movable carriers when returning to the inventory area.
- the method also includes:
- the control server schedules the first handling equipment to adjust the movable rack from the original storage position of the inventory area to another storage position or keep the original storage position unchanged; and/or, schedules the The second handling device adjusts other types of movable carriers from the original storage location in the inventory area to other storage locations or keeps the original storage location unchanged.
- the method also includes:
- the control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the sorting of the activity of the movable shelf.
- Activity according to the ranking of the activity of other types of movable vehicles, determine the storage positions of other types of movable vehicles after their positions are adjusted during tallying.
- the method also includes:
- the control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determines the first transport equipment and user for transporting the target movable shelf. a target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
- the first handling device in response to the handling instruction, transports the target movable shelf on which the target first container is placed to the target workstation;
- the target container handling equipment position responds to the loading and unloading command, taking the target first container from the current storage position and placing it in the adjusted target position.
- the determination of the adjusted target position of the target first container by the control server includes:
- the control server determines the temperature of the target first container according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers. Adjusted target position.
- control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, including:
- the control server determines the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
- the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting a container position.
- the system further includes a hybrid movable carrier located in the inventory area, wherein the hybrid movable carrier can carry a At least two of the first container, the second container capable of containing the stored goods, and the stored goods:
- the control server determines the target hybrid movable carrier according to the order task, and at the same time determines a third handling device for handling the target hybrid movable carrier, and sends a third handling instruction to the third handling device;
- the third transport device transports the target hybrid transportable carrier to the target workstation in response to the third transport instruction.
- the warehousing scheduling method provided by the embodiment of the present application combines the original goods-to-person warehousing form with the new shelf-plus-container form, and realizes the mixed storage form of various movable carriers in the same warehousing area.
- the mode of returning mixed picking of various goods in one workstation saves the subsequent cumbersome merging process, does not require merging personnel and venues, and greatly reduces operating costs.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Business, Economics & Management (AREA)
- Economics (AREA)
- Operations Research (AREA)
- Entrepreneurship & Innovation (AREA)
- Human Resources & Organizations (AREA)
- Marketing (AREA)
- Development Economics (AREA)
- Quality & Reliability (AREA)
- Strategic Management (AREA)
- Tourism & Hospitality (AREA)
- Physics & Mathematics (AREA)
- General Business, Economics & Management (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Provided in the present application are a warehousing scheduling system and method. The system comprises a control server, at least two different types of movable carriers, a carrying device and a container loading and unloading device, and an inventory area comprises movable shelves and other types of movable carriers. The control server determines a target movable shelf, other types of target movable carriers and a target workstation, determines a first carrying device, a second carrying device and a target container loading and unloading device, sends a first carrying instruction to the first carrying device, sends a second carrying instruction to the second carrying device, and sends a loading and unloading instruction to the target container loading and unloading device; the first carrying device carries the target movable shelf to the target workstation in response to the first carrying instruction; the second carrying device carries the other types of target movable carriers to the target workstation in response to the second carrying instruction; and the target container loading and unloading device takes out a target first container from the target movable shelf or places the target first container on the target movable shelf in response to the loading and unloading instruction.
Description
本申请要求于2021年10月26日提交中国专利局、申请号为202111250617.5、发明名称为“一种仓储调度系统及方法”以及申请号为202122588427.6,发明名称为“一种仓储调度系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on October 26, 2021, the application number is 202111250617.5, the title of the invention is "a storage scheduling system and method" and the application number is 202122588427.6, and the title of the invention is "a storage scheduling system". priority of the patent application, the entire content of which is incorporated in this application by reference.
本申请涉及仓储技术领域,特别涉及一种仓储调度系统及方法。The present application relates to the technical field of warehousing, in particular to a warehousing scheduling system and method.
随着电子商务的快速发展,电子商务在消费者生活中扮演着越来越重要的角色,每年用户订单数量呈几何倍数增长,同时电子商务越来越成熟,用户对电子商务的服务质量也提出了更高的要求,仓储管理的处理能力也在经受严峻的考验。With the rapid development of e-commerce, e-commerce is playing an increasingly important role in consumers' lives, and the number of user orders increases exponentially every year. Higher requirements have been put forward, and the processing capacity of warehouse management is also undergoing severe tests.
电子商务的快速发展,如何提高分拣效率、减少从订单到交货的时间、减少劳动力负担一直是物流仓储行业亟待解决的重要问题,在以往的机器人自动拣选系统中,货到人是一种较为常见的模式,所述货到人方式基于智能搬运机器人,机器人根据订单需要及库存信息,自动行驶至目标托盘、目标拣选货架下方将货架送到拣选工位,拣选人员取出所需货品放到指定容器完成拣选任务,仓储区域中存储的货物有零散、小件、中间、大件,对于中小件商品存放在货架中,对于大件商品放在托盘货架中,传统的仓储调度方案中将中大件、中小件商品分区存储,分别拣选再统一合流,或直接分开发货,这两种处理方法均增加了不必要的合流及履约成本。With the rapid development of e-commerce, how to improve sorting efficiency, reduce the time from order to delivery, and reduce labor burden has always been an important problem to be solved in the logistics and warehousing industry. In the past robot automatic picking system, goods to people is a kind of The more common mode, the goods-to-person method is based on an intelligent handling robot. The robot automatically drives to the target tray and under the target picking shelf according to the order needs and inventory information, and sends the shelf to the picking station. The picker takes out the required goods and puts them in Specify the container to complete the picking task. The goods stored in the storage area are scattered, small, intermediate, and large. For small and medium-sized goods, they are stored in shelves, and for large-sized goods, they are placed in pallet shelves. In the traditional storage scheduling scheme, the middle Large and medium-sized commodities are stored in partitions, sorted separately and merged together, or directly shipped separately. These two processing methods increase unnecessary merge and fulfillment costs.
因此,提高拣选效率并降低成本,就成为亟待解决的问题。Therefore, improving picking efficiency and reducing costs has become an urgent problem to be solved.
发明内容Contents of the invention
有鉴于此,本申请实施例提供了仓储调度系统,以解决现有技术中存在的技术缺陷。In view of this, the embodiment of the present application provides a warehouse scheduling system to solve the technical defects in the prior art.
根据本申请实施例的第一方面,提供了一种仓储调度系统,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器;According to the first aspect of the embodiments of the present application, a storage scheduling system is provided, the system includes a control server, an inventory area, at least two different movable carriers, handling equipment, container handling equipment, and a workstation, wherein the The at least two different movable carriers include movable racks and other types of movable carriers other than said movable racks, and said inventory area includes a plurality of movable racks and a plurality of other types of movable carriers , the movable shelf includes at least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, and at least one storage position is arranged on the partition of the movable shelf, each The storage position can carry at least one first container capable of accommodating stored goods, and the other type of movable carrier carries stored goods or a second container capable of accommodating stored goods;
所述控制服务器,被配置为确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;The control server is configured to determine target movable shelves, other types of target movable carriers, and target workstations, and at the same time determine the first transport equipment used to transport the target movable shelves, and the first transport equipment used to transport other types of target movable vehicles. The second conveying equipment of the carrier, the target container loading and unloading equipment for loading and unloading the first container, and sending the first conveying instruction to the first conveying equipment, sending the second conveying instruction to the second conveying equipment, and sending the second conveying instruction to the The target container handling equipment sends loading and unloading instructions;
所述第一搬运设备,被配置为响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;The first transporting device is configured to transport the target movable shelf to the target workstation in response to the first transport instruction;
所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;The second transporting device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction;
所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。The target container handling device is located at the target workstation and is configured to take the target first container from the target movable rack or place the target first container in the target movable rack in response to the loading and unloading instruction .
可选的,所述工作站设置传输线,所述工作站的站点位于所述传输线的传输路径中,所述传输线包括传输线入口和传输线出口,在所述传输线入口和所述传输线出口分别设置有容器装卸设备;Optionally, the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, container handling equipment is respectively arranged at the transmission line entrance and the transmission line exit ;
位于所述传输线入口的容器装卸设备,进一步被配置为从可移动货架的存储位中取出 第一容器并放在所述传输线上;a container handling device located at the entrance of the transfer line, further configured to remove a first container from a storage location of a movable rack and place it on the transfer line;
位于所述传输线出口的容器装卸设备,进一步被配置为从所述传输线出口取出所述第一容器并放在可移动货架的存储位。A container handling device located at the exit of the transfer line is further configured to remove the first container from the exit of the transfer line and place it in a storage position of a removable rack.
可选的,所述工作站设置有至少一个缓存位;Optionally, the workstation is provided with at least one cache bit;
所述缓存位,被配置为用于缓存所述容器装卸设备从所述可移动货架上取出的第一容器或缓存用于放在所述可移动货架的第一容器;The buffer position is configured to buffer a first container removed from the movable rack by the container handling device or a first container to be placed on the movable rack;
所述容器装卸设备,进一步被配置为从可移动货架的存储位中取出第一容器并放在所述缓存位中,或者,从所述缓存位中取出第一容器并放在可移动货架中。The container handling device is further configured to take out the first container from the storage position of the movable rack and place it in the buffer position, or take out the first container from the buffer position and place it in the movable rack .
可选的,所述工作站还包括缓存多功能区;Optionally, the workstation also includes a cache multifunctional area;
所述缓存多功能区,被配置为用于存放第一容器。The buffer multifunctional area is configured to store the first container.
可选的,所述工作站设置有至少一个停靠区;Optionally, the workstation is provided with at least one docking area;
所述停靠区,被配置为用于停靠可移动货架或其它种可移动载具。The docking area is configured to dock movable shelves or other types of movable carriers.
可选的,所述容器装卸设备包括第一传感器,所述第一传感器用于在从所述可移动货架中取出第一容器时,确定所述可移动货架中对应的存储位是否有第一容器,和在将第一容器放在所述可移动货架时,确定所述可移动货架中对应的存储位是否为空中的至少一种。Optionally, the container handling equipment includes a first sensor, and the first sensor is used to determine whether there is a first container, and at least one of determining whether a corresponding storage position in the movable shelf is empty when the first container is placed on the movable shelf.
可选的,所述容器装卸设备包括第二传感器,所述第二传感器用于确定所述容器装卸设备与目标第一容器之间的位姿偏差。Optionally, the container handling device includes a second sensor, and the second sensor is used to determine a pose deviation between the container handling device and the target first container.
可选的,在所述位姿偏差大于或等于预设容忍阈值的情况下,所述容器装卸设备基于所述位姿偏差调整自身的位姿,使得调整后的所述容器装卸设备与所述目标第一容器之间的位姿偏差小于所述预设容忍阈值。Optionally, when the pose deviation is greater than or equal to a preset tolerance threshold, the container handling equipment adjusts its own pose based on the pose deviation, so that the adjusted container handling equipment is consistent with the The pose deviation between the target first containers is smaller than the preset tolerance threshold.
可选的,所述第一传感器和所述第二传感器为同一个传感器。Optionally, the first sensor and the second sensor are the same sensor.
可选的,所述第一传感器和所述第二传感器为视觉传感器、深度信息传感器或3D传感器。Optionally, the first sensor and the second sensor are vision sensors, depth information sensors or 3D sensors.
可选的,所述控制服务器被配置为调度所述第一搬运设备将所述目标可移动货架搬运回所述库存区域的原位置或其他位置;和/或,调度所述第二搬运设备将所述其它种目标可移动载具搬运回所述库存区域的原位置或其他位置。Optionally, the control server is configured to schedule the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedule the second transport equipment to transport The other kinds of objects can be transported back to the original position or other positions of the storage area by the mobile carrier.
可选的,所述控制服务器被配置为根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定所述可移动货架在返回至所述库存区域时的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定所述其它种可移动载具在返回至所述库存区域时的存储位。Optionally, the control server is configured to determine the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and according to the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipping quantity of the goods stored on the other types of movable carriers determine the activity of other types of movable vehicles, and determine the storage positions of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
可选的,所述控制服务器被配置为根据所述工作站与空闲的存储位之间的距离排序,确定可移动货架和/或其它种可移动载具在返回至所述库存区域时的存储位。Optionally, the control server is configured to sort according to the distance between the workstation and the free storage location, and determine the storage location of the movable shelf and/or other types of movable carriers when returning to the inventory area .
可选的,所述控制服务器被配置为响应于理货任务,调度所述第一搬运设备将可移动货架从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变;和/或,调度所述第二搬运设备将其它种可移动载具从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变。Optionally, the control server is configured to, in response to the tally task, schedule the first handling device to adjust the movable shelf from the original storage location in the inventory area to another storage location or keep the original storage location unchanged; And/or, dispatching the second transport equipment to adjust other types of movable carriers from the original storage location in the inventory area to other storage locations or keep the original storage location unchanged.
可选的,所述控制服务器被配置为根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定可移动货架在理货时调整位置后的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定其它种可移动载具在理货时调整位置后的存 储位。Optionally, the control server is configured to determine the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and according to the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipping quantity of the goods stored on the other kinds of movable carriers, determine The activity levels of other types of movable vehicles are determined according to the ranking of the activity levels of other types of movable vehicles, and the storage positions of other types of movable vehicles after their positions are adjusted during tallying are determined.
可选的,所述控制服务器,还被配置为确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,同时确定用于搬运所述目标可移动货架的第一搬运设备和用于装卸所述目标第一容器的目标容器装卸设备,并向所述第一搬运设备发送搬运指令,向所述目标容器装卸设备发送装卸指令;Optionally, the control server is further configured to determine the target first container on the target movable shelf, the current storage position of the target first container, and the adjusted target position, and at the same time determine the moving the first handling equipment of the shelf and the target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
所述第一搬运设备,被配置为响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The first transporting device is configured to transport the target movable shelf on which the target first container is placed to the target workstation in response to the transport instruction;
所述目标容器装卸设备位,被配置为响应于所述装卸指令,从所述当前存储位取出所述目标第一容器,并放置在所述调整后目标位置。The target container handling facility location is configured to, in response to the loading and unloading instruction, take out the target first container from the current storage location and place it at the adjusted target location.
可选的,所述控制服务器还配置为根据所述目标第一容器中存储的货物的热度和/或所述目标第一容器中存储的货物与其它容器中存储的货物之间的关联度确定所述目标第一容器的调整后目标位置。Optionally, the control server is further configured to determine according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers The adjusted target position of the target first container.
可选的,所述控制服务器,还被配置为响应于预设容器调整触发条件确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。Optionally, the control server is further configured to determine the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
可选的,所述预设容器调整触发条件包括用于拣选订单的订单任务或用于调整容器位置的容器调整任务。Optionally, the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting the position of the container.
可选的,所述可移动货架的尺寸和所述其它种可移动载具的尺寸相同或两者的尺寸差值小于预设阈值。Optionally, the size of the movable shelf is the same as that of the other type of movable carrier, or a size difference between the two is smaller than a preset threshold.
可选的,所述其它种可移动载具包括拣选货架,其中,所述拣选货架包括至少一个隔板,所述至少一个隔板将所述拣选货架分割为至少两层,所述拣选货架的隔板上设置有至少一个货格,所述货格内容纳有仓储货物。Optionally, the other kinds of movable carriers include picking racks, wherein the picking racks include at least one partition, and the at least one partition divides the picking racks into at least two layers, and the picking racks At least one cargo compartment is arranged on the partition, and stored goods are accommodated in the compartment.
可选的,所述其它种可移动载具包括托盘支架,所述托盘支架上承载托盘,所述托盘中承载仓储货物。Optionally, the other type of movable carrier includes a pallet support, the pallet support carries a pallet, and the storage goods are carried in the pallet.
可选的,所述可移动货架包括至少一层接驳层,位于所述接驳层中的第一容器至少可被所述容器装卸设备操作。Optionally, the movable shelf includes at least one docking layer, and the first container located in the docking layer is at least operable by the container handling equipment.
可选的,所述可移动货架还包括除所述接驳层之外的非接驳层,位于所述非接驳层中的容器只被所述容器装卸设备操作。Optionally, the movable rack further includes a non-docking layer other than the docking layer, and the containers located in the non-docking layer are only handled by the container handling equipment.
可选的,所述第一搬运设备,进一步被配置为搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;Optionally, the first transporting device is further configured to transport the target movable shelf on which the target first container is placed to the target workstation;
所述目标容器装卸设备,进一步被配置为将所述目标第一容器在接驳层内、非接驳层内或者接驳层与非接驳层之间调换位置。The target container handling device is further configured to transpose the target first container within a docked level, within a non-connected level, or between a connected level and a non-connected level.
可选的,所述系统还包括混合可移动载具,所述混合可移动载具位于所述库存区域,其中,所述混合可移动载具可承载可容纳仓储货物的第一容器、可容纳仓储货物的第二容器和存储货物中的至少两种。Optionally, the system further includes a hybrid mobile carrier located in the inventory area, wherein the hybrid mobile carrier can carry a first container capable of accommodating stored goods, a container capable of accommodating At least two of the second container of the stored goods and the stored goods.
可选的,所述控制服务器,还被配置为根据订单任务确定目标混合可移动载具,同时确定用于搬运所述目标混合可移动载具的第三搬运设备,并向所述第三搬运设备发送第三搬运指令;Optionally, the control server is further configured to determine the target hybrid mobile carrier according to the order task, and at the same time determine the third transport equipment for transporting the target hybrid mobile carrier, and send the The device sends the third handling instruction;
所述第三搬运设备,被配置为响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站。The third conveying device is configured to convey the target hybrid movable carrier to the target workstation in response to the third conveying instruction.
根据本申请实施例的第二方面,提供了一种仓储调度方法,所述方法应用于仓储调度系统,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动 载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器;According to the second aspect of the embodiments of the present application, there is provided a warehouse scheduling method, the method is applied to a warehouse scheduling system, and the system includes a control server, an inventory area, at least two different movable carriers, handling equipment, Container handling equipment, workstations, wherein said at least two different types of movable carriers include movable racks and other types of movable carriers other than said movable racks, said inventory area includes a plurality of movable racks and a plurality of other types of movable carriers, the movable shelf includes at least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf At least one storage position is provided, and each storage position can carry at least one first container capable of accommodating stored goods, and the other type of movable carrier carries stored goods or a second container capable of accommodating stored goods;
所述控制服务器确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;The control server determines the target movable shelf, other types of target movable carriers, and the target workstation, and at the same time determines the first transport equipment used to transport the target movable shelf, and the first transport device used to transport other types of target movable carriers. Two handling equipment, the target container handling equipment used for loading and unloading the first container, and sending a first handling instruction to the first handling equipment, sending a second handling instruction to the second handling equipment, and sending a second handling instruction to the target container handling equipment Send loading and unloading instructions;
所述第一搬运设备响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;The first transporting device transports the target movable shelf to the target workstation in response to the first transport instruction;
所述第二搬运设备响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;The second transporting device transports the other type of target movable carrier to the target workstation in response to the second transport instruction;
所述目标容器装卸设备位于所述目标工作站响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。The target container handling equipment is located at the target workstation and responds to the loading and unloading instruction to take the target first container from the target movable rack or place the target first container in the target movable rack.
可选的,所述工作站设置传输线,所述工作站的站点位于所述传输线的传输路径中,所述传输线包括传输线入口和传输线出口,在所述传输线入口和所述传输线出口分别设置有容器装卸设备;Optionally, the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, container handling equipment is respectively arranged at the transmission line entrance and the transmission line exit ;
位于所述传输线入口的容器装卸设备从可移动货架的存储位中取出第一容器并放在所述传输线上;a container handling device located at the entrance of said transfer line removes a first container from a storage position of a movable rack and places it on said transfer line;
位于所述传输线出口的容器装卸设备从所述传输线出口取出所述第一容器并放在可移动货架的存储位。A container handling device located at the exit of the transfer line removes the first container from the exit of the transfer line and places it in a storage position of a movable rack.
可选的,所述工作站设置有至少一个缓存位,所述缓存位用于缓存所述容器装卸设备从所述可移动货架上取出的第一容器或缓存用于放在所述可移动货架的第一容器;Optionally, the workstation is provided with at least one buffer position, and the buffer position is used for buffering the first container taken out by the container handling device from the movable rack or for buffering the first container to be placed on the movable rack. first container;
所述目标容器装卸设备从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中,包括:The target container handling equipment takes out the target first container from the target movable rack or puts the target first container in the target movable rack, comprising:
所述容器装卸设备从可移动货架的存储位中取出第一容器并放在所述缓存位中,或者,从所述缓存位中取出第一容器并放在所述可移动货架中。The container handling device removes the first container from the storage position of the movable rack and places it in the buffer position, or removes the first container from the buffer position and places it in the movable rack.
可选的,所述方法还包括:Optionally, the method also includes:
所述控制服务器调度所述第一搬运设备将所述目标可移动货架搬运回所述库存区域的原位置或其他位置;和/或,调度所述第二搬运设备将所述其它种目标可移动载具搬运回所述库存区域的原位置或其他位置。The control server schedules the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedules the second transport equipment to transport the other types of target movable racks The vehicle is transported back to its original location or other location in the inventory area.
可选的,所述方法还包括:Optionally, the method also includes:
所述控制服务器根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定所述可移动货架在返回至所述库存区域时的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定所述其它种可移动载具在返回至所述库存区域时的存储位。The control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the ranking of the activity of the movable shelf. The storage position of the mobile shelf when returning to the storage area; and/or, according to at least one of the shipment frequency and the shipment quantity of the goods stored on the other types of movable carriers, determine other types of movable The activity of the vehicle determines the storage position of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
可选的,所述方法还包括:Optionally, the method also includes:
所述控制服务器根据所述工作站与空闲的存储位之间的距离排序,确定可移动货架和/或其它种可移动载具在返回至所述库存区域时的存储位。The control server sorts according to the distance between the workstation and the free storage space, and determines the storage position of the movable shelf and/or other types of movable carriers when returning to the inventory area.
可选的,所述方法还包括:Optionally, the method also includes:
所述控制服务器响应于理货任务,调度所述第一搬运设备将可移动货架从所述库存区 域的原存储位调整至其他存储位或者保持原存储位不变;和/或,调度所述第二搬运设备将其它种可移动载具从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变。In response to the tally task, the control server schedules the first handling equipment to adjust the movable rack from the original storage position of the inventory area to another storage position or keep the original storage position unchanged; and/or, schedules the The second handling device adjusts other types of movable carriers from the original storage location in the inventory area to other storage locations or keeps the original storage location unchanged.
可选的,所述方法还包括:Optionally, the method also includes:
所述控制服务器根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定可移动货架在理货时调整位置后的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定其它种可移动载具在理货时调整位置后的存储位。The control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the sorting of the activity of the movable shelf. The storage position after adjusting the position during tallying; and/or, according to at least one of the shipping frequency and the shipment quantity of the goods stored on the other kinds of movable carriers, determine the location of other kinds of movable carriers Activity, according to the ranking of the activity of other types of movable vehicles, determine the storage positions of other types of movable vehicles after their positions are adjusted during tallying.
可选的,所述方法还包括:Optionally, the method also includes:
所述控制服务器确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,同时确定用于搬运所述目标可移动货架的第一搬运设备和用于装卸所述目标第一容器的目标容器装卸设备,并向所述第一搬运设备发送搬运指令,向所述目标容器装卸设备发送装卸指令;The control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determines the first transport equipment and user for transporting the target movable shelf. a target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
所述第一搬运设备响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The first handling device, in response to the handling instruction, transports the target movable shelf on which the target first container is placed to the target workstation;
所述目标容器装卸设备位响应于所述装卸指令,从所述当前存储位取出所述目标第一容器,并放置在所述调整后目标位置。The target container handling equipment position responds to the loading and unloading command, taking the target first container from the current storage position and placing it in the adjusted target position.
可选的,所述控制服务器确定所述目标第一容器的调整后目标位置,包括:Optionally, determining the adjusted target position of the target first container by the control server includes:
所述控制服务器根据所述目标第一容器中存储的货物的热度和/或所述目标第一容器中存储的货物与其它容器中存储的货物之间的关联度确定所述目标第一容器的调整后目标位置。The control server determines the temperature of the target first container according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers. Adjusted target position.
可选的,所述控制服务器确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,包括:Optionally, the control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, including:
所述控制服务器响应于预设容器调整触发条件确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。The control server determines the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
可选的,所述预设容器调整触发条件包括用于拣选订单的订单任务或用于调整容器位置的容器调整任务。Optionally, the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting the position of the container.
可选的,所述系统还包括混合可移动载具,所述混合可移动载具位于所述库存区域,其中,所述混合可移动载具可承载可容纳仓储货物的第一容器、可容纳仓储货物的第二容器和存储货物中的至少两种:Optionally, the system further includes a hybrid mobile carrier located in the inventory area, wherein the hybrid mobile carrier can carry a first container capable of accommodating stored goods, a container capable of accommodating At least two of the second container of stored goods and stored goods:
所述控制服务器根据订单任务确定目标混合可移动载具,同时确定用于搬运所述目标混合可移动载具的第三搬运设备,并向所述第三搬运设备发送第三搬运指令;The control server determines the target hybrid movable carrier according to the order task, and at the same time determines a third handling device for handling the target hybrid movable carrier, and sends a third handling instruction to the third handling device;
所述第三搬运设备响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站。本申请实施例提供的仓储调度系统,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器;所述控制服务器,被配置为确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运 设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;所述第一搬运设备,被配置为响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。通过本申请提供的仓储调度系统,将原有的货到人仓储形式,与新的货架加货箱形式相结合,在同一仓储区域内实现多种可移动载具混合存储的形式,在同一个工作站中完成多种货物再退混合拣选的模式,省去后续繁琐的合流流程,无需合流人员和场地,极大的降低了运营成本。The third transport device transports the target hybrid transportable carrier to the target workstation in response to the third transport instruction. The warehouse scheduling system provided by the embodiment of the present application, the system includes a control server, an inventory area, at least two different types of movable carriers, handling equipment, container handling equipment, and workstations, wherein the at least two different types of The carrier includes movable shelves and other types of movable carriers except the movable shelves, and the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers, and the movable shelves include at least One layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf is provided with at least one storage position, and each storage position can carry at least one The first container of the stored goods, the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods; the control server is configured to determine the target movable shelf, the other type of target movable carrier tools and target workstations, and at the same time determine the first transport equipment for transporting the target movable shelf, the second transport equipment for transporting other types of target movable carriers, and the target container handling equipment for loading and unloading the first container, And send a first handling instruction to the first handling equipment, send a second handling instruction to the second handling equipment, and send a loading and unloading instruction to the target container handling equipment; the first handling equipment is configured to respond to The first transport instruction transports the target movable shelf to the target workstation; the second transport device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction the target workstation; the target container handling device is located at the target workstation and is configured to, in response to the loading and unloading instruction, take out the target first container from the target movable shelf or place the target first container on the target Target removable shelves. Through the storage scheduling system provided by this application, the original goods-to-person storage form is combined with the new shelf-plus-container form, and the mixed storage form of various movable carriers is realized in the same storage area. The workstation completes the mode of mixed picking of multiple goods, which saves the follow-up cumbersome merging process, does not require merging personnel and venues, and greatly reduces operating costs.
图1是本申请一实施例提供的仓储调度系统的系统结构示意图;Fig. 1 is a schematic diagram of the system structure of a warehouse dispatching system provided by an embodiment of the present application;
图2是本申请一实施例提供的一种可移动货架的示意图;Fig. 2 is a schematic diagram of a movable shelf provided by an embodiment of the present application;
图3是本申请一实施例提供的另一种可移动货架的示意图;Fig. 3 is a schematic diagram of another movable shelf provided by an embodiment of the present application;
图4是本申请一实施例提供的工作站的示意图;Fig. 4 is a schematic diagram of a workstation provided by an embodiment of the present application;
图5是本申请一实施例提供的货箱站点的示意图;Fig. 5 is a schematic diagram of a container site provided by an embodiment of the present application;
图6是本申请一实施例提供的第一种混合可移动载具的示意图;Fig. 6 is a schematic diagram of a first hybrid mobile vehicle provided by an embodiment of the present application;
图7是本申请一实施例提供的第二种混合可移动载具的示意图;Fig. 7 is a schematic diagram of a second hybrid mobile vehicle provided by an embodiment of the present application;
图8是本申请一实施例提供的第三种混合可移动载具的示意图;Fig. 8 is a schematic diagram of a third hybrid mobile vehicle provided by an embodiment of the present application;
图9是本申请一实施例提供的第四种混合可移动载具的示意图;Fig. 9 is a schematic diagram of a fourth hybrid mobile vehicle provided by an embodiment of the present application;
图10是本申请一实施例提供的仓储调度方法的流程图。Fig. 10 is a flowchart of a warehouse scheduling method provided by an embodiment of the present application.
附图标记reference sign
110-控制服务器,111-处理器,112-存储器,113-订单池,114-操作台,120-库存区域,130-库存支架,1301-可移动货架,130101-接驳层,130102-非接驳层,1302-拣选货架,1303-托盘支架,1304-混合可移动载具,130401-第一存储位,130402-货格,130403-第二存储位,140-搬运设备,150-工作站,1501-传输线,1502-缓存位,1503-缓存多功能区,160-容器装卸设备。110-control server, 111-processor, 112-memory, 113-order pool, 114-operating table, 120-inventory area, 130-inventory bracket, 1301-movable shelf, 130101-connection layer, 130102-non-connection Barge layer, 1302-picking shelf, 1303-pallet support, 1304-mixed movable carrier, 130401-first storage position, 130402-cargo compartment, 130403-second storage position, 140-handling equipment, 150-workstation, 1501 - transmission line, 1502 - buffer position, 1503 - buffer multifunctional area, 160 - container handling equipment.
在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似推广,因此本申请不受下面公开的具体实施的限制。In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar promotions without violating the connotation of the present application. Therefore, the present application is not limited by the specific implementation disclosed below.
在本申请一个或多个实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请一个或多个实施例。在本申请一个或多个实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本申请一个或多个实施例中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。Terms used in one or more embodiments of the present application are for the purpose of describing specific embodiments only, and are not intended to limit the one or more embodiments of the present application. As used in one or more embodiments of this application and the appended claims, the singular forms "a", "the", and "the" are also intended to include the plural forms unless the context clearly dictates otherwise. It should also be understood that the term "and/or" used in one or more embodiments of the present application refers to and includes any and all possible combinations of one or more associated listed items.
应当理解,尽管在本申请一个或多个实施例中可能采用术语第一、第二等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请一个或多个实施例范围的情况下,第一也可以被称为第二,类似地,第二也可以被称为第一。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, etc. may be used to describe various information in one or more embodiments of the present application, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, first may also be referred to as second, and similarly, second may also be referred to as first, without departing from the scope of one or more embodiments of the present application. Depending on the context, the word "if" as used herein may be interpreted as "at" or "when" or "in response to a determination."
在本申请中,提供了一种仓储调度系统,在下面的实施例中逐一进行详细说明。In this application, a storage scheduling system is provided, which will be described in detail in the following embodiments one by one.
图1示出了本申请一实施例提供的仓储调度系统的系统结构示意图,该系统包括一个或多个控制服务器110,库存区域120,所述库存区域中包括多个库存支架130,多个库存 支架之间形成通道,在通道中运行有一个或多个搬运设备140,在库存区域外设置有多个工作站150和容器装卸设备160。Fig. 1 shows a schematic diagram of the system structure of a warehouse scheduling system provided by an embodiment of the present application, the system includes one or more control servers 110, an inventory area 120, and the inventory area includes a plurality of inventory holders 130, a plurality of inventory Aisles are formed between the racks, in which one or more handling devices 140 run, and a plurality of workstations 150 and container handling devices 160 are located outside the inventory area.
控制服务器110与搬运设备140和/或容器装卸设备160无线通信连接,工作人员通过操作台114操作控制服务器110工作,所述控制服务器110为在服务器上运行的、具有数据存储、信息处理能力的软件系统,可以通过无线与搬运设备140、容器装卸设备160、工作站150的软件系统等连接,控制服务器110可以包括一个或多个服务器,可以为集中式控制架构或者分布式计算架构,控制服务器110具有处理器111和存储器112,在存储器112中可以具有订单池113,订单池113中存有订单信息。The control server 110 is wirelessly connected with the handling equipment 140 and/or the container handling equipment 160, and the staff operates the control server 110 through the operation console 114. The software system can be connected to the software system of the handling equipment 140, the container handling equipment 160, and the workstation 150 through wireless. The control server 110 can include one or more servers, which can be a centralized control architecture or a distributed computing architecture. The control server 110 It has a processor 111 and a memory 112, and the memory 112 may have an order pool 113, and order information is stored in the order pool 113.
所述库存区域120可以为密集存储区,也可以为非密集存储区,在库存区域120中设置有多个库存支架130,库存支架130中有至少两种不同的可移动载具,所述至少两种不同的可移动载具包括可移动货架1301和除所述可移动货架1301之外的其他种可移动载具,其中,可移动货架1301包括至少一层隔板,所述至少一层隔板将可移动货架1301分割为至少两层,所述可移动货架1301的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,其中,第一容器中容纳的仓储货物为小于或等于预设体量的仓储货物。第一容器可以为料箱。The inventory area 120 can be a dense storage area or a non-intensive storage area. A plurality of inventory holders 130 are arranged in the inventory area 120. There are at least two different movable carriers in the inventory holder 130. The at least Two different kinds of movable carriers include movable racks 1301 and other types of movable carriers except the movable racks 1301, wherein the movable racks 1301 include at least one layer of partitions, and the at least one layer of partitions The board divides the movable shelf 1301 into at least two layers, and at least one storage position is provided on the partition of the movable shelf 1301, and each storage position can carry at least one first container that can accommodate stored goods, wherein the first The storage goods contained in the container are storage goods less than or equal to a preset volume. The first container may be a bin.
参见图2,图2示出了本申请一实施例体用的一种可移动货架1301的示意图,如图2所示,可移动货架1301中有多个用于存储第一容器的存储位,可移动货架1301为密集存储,相邻的第一容器之间的缝隙很小,无法使用容器存取设备存取第一容器,只能通过容器装卸设备取出或放在第一容器。Referring to FIG. 2, FIG. 2 shows a schematic diagram of a movable shelf 1301 used in an embodiment of the present application. As shown in FIG. 2, there are multiple storage positions for storing the first container in the movable shelf 1301. The movable shelf 1301 is densely stored, and the gap between adjacent first containers is very small, so the first container cannot be accessed by container access equipment, and can only be taken out or placed in the first container by container handling equipment.
在实际应用中,可移动货架1301中还可以包括至少一层接驳层和除接驳层之外的非接驳层,参见图3,图3示出了本申请一实施例提供的另一种可移动货架1301的示意图,如图3所示,可移动货架1301中包括至少一层接驳层130101,位于接驳层中的容器可以被容器在装卸设备操作,也可以被容器存取设备操作,可移动货架1301除接驳层130101之外,还包括非接驳层130102,非接驳层130102中的第一容器只能被容器装卸设备操作。In practical applications, the movable shelf 1301 may also include at least one connecting layer and non-connecting layers other than the connecting layer. Refer to FIG. 3, which shows another A schematic diagram of a movable shelf 1301, as shown in Figure 3, the movable shelf 1301 includes at least one docking layer 130101, and the containers located in the docking layer can be operated by container loading and unloading equipment, or by container access equipment Operation, the movable shelf 1301 includes a non-connecting layer 130102 in addition to the connecting layer 130101, and the first container in the non-connecting layer 130102 can only be handled by the container handling equipment.
搬运可移动货架的搬运设备,在将存放有目标第一容器的可移动货架搬运到工作站后,由工作站中的目标容器装卸设备将目标第一容器在接驳层130101内、非接驳层130102内、接驳层130101和非接驳层130102之间调换位置。The handling equipment for transporting the movable shelves, after transporting the movable shelves storing the target first containers to the workstation, the target first container in the workstation is loaded and unloaded by the target container loading and unloading equipment in the connecting layer 130101, the non-connecting layer 130102 Switch positions between the inner and connecting layers 130101 and non-connecting layers 130102.
其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器,其中,第二容器中容纳仓储货物为大于预设体量的仓储货物,在实际应用中,其它种可移动载具可以包括隔板货架、拣选货架、托盘支架、笼车、托板支架等等,需要注意的是,本申请中其它种可移动载具的货架均为非密集存储的货架。Other types of movable carriers carry stored goods or carry second containers that can accommodate stored goods, wherein the stored goods contained in the second container are stored goods that are larger than the preset volume. In practical applications, other types of movable carriers The tools may include partition racks, picking racks, pallet racks, cage cars, pallet racks, etc. It should be noted that the racks of other types of movable carriers in this application are all non-intensive storage racks.
具体的,其它种可移动载具包括拣选货架1302,所述拣选货架1302包括至少一个隔板,所述至少一个隔板将所述拣选货架1302分割为至少两层,所述拣选货架的隔板上设置有至少一个货格,所述货格内容纳有仓储货物,货格中存储的货物为零散货物。Specifically, other types of movable carriers include picking racks 1302, and the picking racks 1302 include at least one partition, and the at least one partition divides the picking racks 1302 into at least two layers. At least one compartment is arranged on the compartment, the compartment contains stored goods, and the goods stored in the compartment are scattered goods.
其它种可移动载具还包括托盘支架1303,所述托盘支架1303上承载托盘,所述托盘中承载仓储货物。托盘中承载仓储货物为大于预设体量的仓储货物,即中大件货物。Other types of movable carrier also include a pallet support 1303, on which a pallet is carried, and stored goods are carried in the pallet. The storage goods carried on the pallet are storage goods larger than the preset volume, that is, medium and large-sized goods.
搬运设备140即用于搬运至少两种不同的可移动载具的设备,在实际应用中,至少两种不同的可移动载具的尺寸可以相同,也可以不同,当至少两种不同的可移动载具的尺寸相同或尺寸差值小于预设阈值的情况下,可以使用同一型号的搬运设备140,以降低存储成本,在实际应用中,搬运设备140可以为搬运机器人。The handling equipment 140 is the equipment used to transport at least two different movable carriers. In practical applications, the sizes of at least two different movable carriers can be the same or different. When at least two different movable carriers When the sizes of the carriers are the same or the size difference is less than a preset threshold, the same model of handling equipment 140 can be used to reduce storage costs. In practical applications, the handling equipment 140 can be a handling robot.
所述容器装卸设备为自动将第一容器从可移动货架中取出,或将第一容器放置到可移动货架中的设备,所述容器装卸设备包括第一传感器,该第一传感器用于在从所述可移动货架中取出第一容器时,确定可移动货架中对应的存储位是否有第一容器;还用于在将第 一容器放如所述可移动货架时,确定可移动货架中对应的存储位是否为空。The container handling equipment is a device that automatically takes out the first container from the movable shelf, or places the first container in the movable shelf, and the container handling equipment includes a first sensor, and the first sensor is used for When the first container is taken out from the movable shelf, it is determined whether there is a first container in the corresponding storage position in the movable shelf; Whether the memory bit is empty.
容器装卸设备还可以包括第二传感器,第二传感器用于确定容器撰写设备与目标第一容器之间的位姿偏差,在所述位姿偏差大于或等于预设容忍阈值的情况下,容器装卸设备基于所述位姿偏差调整自身的位姿,使得调整后的所述容器装卸设备与所述目标第一容器之间的位姿偏差小于所述预设容忍阈值。即容器装卸设备在接触第一容器前,需要根据第二传感器判断与目标第一容器之间是否有偏差,如果偏差距离较大,则需要调整容器装卸设备的位姿,使得偏差距离在可以容忍的范围内。The container handling device may further include a second sensor for determining a pose deviation between the container writing device and the target first container, and when the pose deviation is greater than or equal to a preset tolerance threshold, the container handling The device adjusts its own pose based on the pose deviation, so that the adjusted pose deviation between the container handling device and the target first container is smaller than the preset tolerance threshold. That is, before the container handling equipment touches the first container, it needs to judge whether there is a deviation from the target first container according to the second sensor. If the deviation distance is large, the pose of the container handling equipment needs to be adjusted so that the deviation distance is tolerable In the range.
在实际应用中,第一传感器和第二传感器可以为同一个传感器,也可以为不同的传感器,更进一步的,第一传感器和第二传感器均为视觉传感器、深度信息传感器或3D传感器,例如2D摄像头、3D摄像头等等。In practical applications, the first sensor and the second sensor can be the same sensor or different sensors. Furthermore, the first sensor and the second sensor are both visual sensors, depth information sensors or 3D sensors, such as 2D camera, 3D camera, etc.
工作站150为货物拣选区,在工作站150中可以执行货物拣选、货物上架、容器调整、货物盘点等仓储任务,在工作站150可以由人工或自动化设备执行上述仓储任务,其中,自动化设备包括自动化机械臂。 Workstation 150 is a cargo picking area, in which storage tasks such as cargo picking, cargo shelving, container adjustment, and cargo inventory can be performed. At workstation 150, the above storage tasks can be performed manually or by automated equipment, wherein the automated equipment includes automated robotic arms. .
在本申请提供的仓储系统中,每个工作站150均包括货箱站点和货架站点,其中,货箱站点用于停放可移动货架,取出或存入可移动货架中的第一容器,货架站点用于停放除可移动货架外的其它种可移动载具,从其它种可移动载具中取出、存放货物或容纳仓储货物的第二容器。In the storage system provided by the present application, each workstation 150 includes a container station and a shelf station, wherein the container station is used to park the movable shelf, take out or store the first container in the movable shelf, and the shelf station uses It is a second container for parking other kinds of movable carriers other than movable shelves, taking out and storing goods from other kinds of movable carriers, or accommodating stored goods.
在本申请提供的一实施方式中,每个工作站150设置有传输线1501,传输线包括传输线入口和传输线出口,工作站的货箱站点和货架站点围绕所述传输线设置,具体的,货架站点位于传输线的传输路径中,货箱站点位于传输线入口和/或传输线出口,在传输线入口和传输线出口分别设置有容器装卸设备,位于所述传输线入口的容器装卸设备,进一步被配置为从可移动货架的存储位中取出第一容器并放在所述传输线上;位于所述传输线出口的容器装卸设备,进一步被配置为从所述传输线出口取出所述第一容器并放在可移动货架的存储位。In an embodiment provided by this application, each workstation 150 is provided with a transmission line 1501, and the transmission line includes a transmission line inlet and a transmission line outlet, and the container station and shelf station of the workstation are arranged around the transmission line, specifically, the shelf station is located at the transmission line of the transmission line. In the route, the container station is located at the entrance of the transmission line and/or the exit of the transmission line, and container handling equipment is respectively arranged at the entrance of the transmission line and the exit of the transmission line. removing the first container and placing it on the transfer line; a container handling device located at the outlet of the transfer line, further configured to remove the first container from the outlet of the transfer line and place it on a storage location of a movable rack.
参见图4,图4示出了本申请一实施例提供的某个工作站的示意图。在工作站中包括货箱站点和货架站点,其中,货箱站点用于中大件货物、货架、托盘拣选,货架站点用于中小件货物、货箱拣选。Referring to FIG. 4 , FIG. 4 shows a schematic diagram of a certain workstation provided by an embodiment of the present application. The workstation includes a container station and a shelf station, wherein the container station is used for picking medium and large goods, shelves, and pallets, and the shelf station is used for small and medium goods, and box picking.
在本申请提供的一实施方式中,工作站150设置有至少一个缓存位1502,缓存位用于缓存第一容器,其中,用于缓存第一容器可以是由容器装卸设备从可移动货架上取出的;也可以是存放于缓存位中,需要被容器装卸设备放置到可移动货架上的。In an embodiment provided by the present application, the workstation 150 is provided with at least one buffer position 1502, and the buffer position is used for buffering the first container, wherein the first container used for buffering may be taken out from a movable shelf by a container handling device ; It can also be stored in the buffer position and needs to be placed on a movable shelf by the container handling equipment.
容器装卸设备可以从可移动货架的存储位中取出目标第一容器,并将目标第一容器放置在缓存位中,或者从缓存位中取出目标第一容器并放置在可移动货架中。The container handling equipment can take out the target first container from the storage position of the movable rack and place the target first container in the buffer position, or take out the target first container from the buffer position and place it in the movable rack.
参见图5,图5示出了本申请一实施例提供的某个货箱站点的示意图。如图5所示,货箱站点中包括至少一个缓存位1502,缓存位1502用于缓存第一容器。Referring to FIG. 5 , FIG. 5 shows a schematic diagram of a container station provided by an embodiment of the present application. As shown in FIG. 5 , at least one cache location 1502 is included in the container site, and the cache location 1502 is used to cache the first container.
如图5所示,所述工作站还可以包括缓存多功能区1503,所述缓存多功能区1503,被配置为用于存放第一容器,存放于缓存多功能区1503的第一容器可以用于容纳预设时间段内第一出货量大于第一出货量阈值的货物,例如预设时间段可以为大于一天。在实际应用中,有些第一容器中的仓储货物会被多个订单命中,如果每次都从库存区域中搬运可移动货架到工作站,会浪费时间,因此可以预设时间段内第一出货量大于第一出货量阈值的货物对应的第一容器暂存在缓存多功能区,缓存多功能区可以根据订单任务的情况在竖直方向上移动,将订单任务命中的第一容器从高处移到低处,便于订单任务的拣选,提高拣选效率。As shown in FIG. 5 , the workstation may further include a buffer multifunctional area 1503 configured to store the first container, and the first container stored in the buffer multifunctional area 1503 may be used for Accommodating goods whose first shipment volume is greater than the first shipment volume threshold within a preset time period, for example, the preset time period may be greater than one day. In practical applications, some warehoused goods in the first container will be hit by multiple orders. If the movable shelves are moved from the inventory area to the workstation every time, it will waste time. Therefore, the first shipment can be made within a preset time period The first container corresponding to the goods whose quantity is greater than the first shipment threshold is temporarily stored in the buffer multi-function area. Move it to a lower place to facilitate the picking of order tasks and improve picking efficiency.
在本申请提供的一实施例中,工作站还可以设置有至少一个货架停靠区,具体的,货 架停靠区用于停靠可移动货架或其它种可移动载具,例如将可移动货架停靠在货箱站点的货架停靠区,将其它种可移动载具停靠在货架站点的货架停靠区。In an embodiment provided by the present application, the workstation can also be provided with at least one shelf docking area, specifically, the shelf docking area is used to dock a movable shelf or other types of movable carriers, such as docking a movable shelf on a container The shelf docking area of the station, and other kinds of movable vehicles are parked in the shelf docking area of the shelf station.
下面结合具体实施例对本申请提供的仓储调度系统做进一步解释说明。The warehouse scheduling system provided by the present application will be further explained below in conjunction with specific embodiments.
所述控制服务器,被配置为确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;The control server is configured to determine target movable shelves, other types of target movable carriers, and target workstations, and at the same time determine the first transport equipment used to transport the target movable shelves, and the first transport equipment used to transport other types of target movable vehicles. The second conveying equipment of the carrier, the target container loading and unloading equipment for loading and unloading the first container, and sending the first conveying instruction to the first conveying equipment, sending the second conveying instruction to the second conveying equipment, and sending the second conveying instruction to the The target container handling equipment sends loading and unloading instructions;
所述第一搬运设备,被配置为响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;The first transporting device is configured to transport the target movable shelf to the target workstation in response to the first transport instruction;
所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;The second transporting device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction;
所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。The target container handling device is located at the target workstation and is configured to take the target first container from the target movable rack or place the target first container in the target movable rack in response to the loading and unloading instruction .
控制服务器110在接收到订单任务后,若根据订单任务确定订单命中了目标可移动货架1301、其它种目标可移动载具以及目标工作站150,则同时确定用于搬运目标可移动货架1301的第一搬运设备140-1,用于搬运其它种目标可移动载具的第二搬运设备140-2,用于装卸第一容器的目标容器装卸设备160,并向第一搬运设备140-1发送第一搬运指令,向第二搬运设备140-2发送第二搬运指令,向目标容器装卸设备160发送装卸指令。After the control server 110 receives the order task, if it is determined according to the order task that the order has hit the target movable shelf 1301, other kinds of target movable carriers and the target workstation 150, then simultaneously determine the first place to carry the target movable shelf 1301. The handling equipment 140-1, the second handling equipment 140-2 for handling other kinds of target movable carriers, the target container handling equipment 160 for loading and unloading the first container, and sends the first handling equipment 140-1 to the first handling equipment 140-1. For the handling instruction, the second handling instruction is sent to the second handling equipment 140 - 2 , and the loading and unloading instruction is sent to the target container loading and unloading equipment 160 .
第一搬运设备140-1被配置为响应于第一搬运指令,移动至目标可移动货架1301底部,并将目标可移动货架1301搬运至目标工作站150。The first transport device 140 - 1 is configured to move to the bottom of the target movable rack 1301 in response to the first transport command, and transport the target movable rack 1301 to the target workstation 150 .
第二搬运设备140-2被配置为响应于第二搬运指令,移动至其它种目标可移动载具底部,并将其它种目标可移动载具搬运至目标工作站150,需要注意的是,如果根据订单任务命中了拣选货架,则其它种目标可移动载具为拣选货架1302;若根据订单任务命中了托盘支架,则其它种目标可移动载具为托盘支架1303;若根据订单任务同时命中了拣选货架和托盘支架,则其它种目标可移动载具为拣选货架1302和托盘支架1303。The second carrying device 140-2 is configured to move to the bottom of other types of target movable carriers in response to the second carrying instruction, and carry other types of target movable carriers to the target workstation 150. It should be noted that if according to If the order task hits the picking shelf, the other target movable carrier is the picking shelf 1302; if the order task hits the pallet support, the other target movable carrier is the pallet support 1303; if the order task hits the picking Shelves and tray supports, other types of target movable carriers are picking shelves 1302 and tray supports 1303 .
目标容器装卸设备160位于目标工作站,被配置为响应于装卸指令,在目标可移动货架1301抵达目标工作站后从目标可移动货架中取出目标第一容器;并在订单任务完成之后,将目标第一容器放回到目标可移动货架中。The target container loading and unloading device 160 is located at the target workstation, and is configured to respond to the loading and unloading instruction, take out the target first container from the target movable rack 1301 after the target movable rack 1301 arrives at the target workstation; The container is returned to the target removable rack.
需要注意的是,在实际应用中,目标第一容器可以放回到同一个可移动货架中,也可以放到不同的可移动货架中。在将目标第一容器放回到同一个可移动货架中的情况下,还可以放到不同的存储位中。具体的,所述控制服务器,还被配置为确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,同时确定用于搬运所述目标可移动货架的第一搬运设备和用于装卸所述目标第一容器的目标容器装卸设备,并向所述第一搬运设备发送搬运指令,向所述目标容器装卸设备发送装卸指令;It should be noted that, in practical applications, the target first container can be put back into the same movable shelf, or can be put into different movable shelves. Where the target first container is placed back into the same removable shelf, it can also be placed into a different storage location. Specifically, the control server is further configured to determine the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determine the target movable The first handling equipment of the shelf and the target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
所述第一搬运设备,被配置为响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The first transporting device is configured to transport the target movable shelf on which the target first container is placed to the target workstation in response to the transport instruction;
所述目标容器装卸设备位,被配置为响应于所述装卸指令,从所述当前存储位取出所述目标第一容器,并放置在所述调整后目标位置。The target container handling facility location is configured to, in response to the loading and unloading instruction, take out the target first container from the current storage location and place it at the adjusted target location.
其中,控制服务器110还被配置为确定目标可移动货架1301上的目标第一容器、目标第一容器的当前存储位、目标第一容器的调整后目标位置,并确定搬运所述目标可移动货架1301的搬运设备140和用于装卸所述目标第一容器的容器装卸设备160,向所述第一搬运设备140发送搬运指令,向所述目标容器装卸设备160发送装卸指令。Wherein, the control server 110 is also configured to determine the target first container on the target movable shelf 1301, the current storage location of the target first container, and the adjusted target position of the target first container, and determine the target movable shelf In step 1301 , the handling equipment 140 and the container handling equipment 160 for loading and unloading the target first container send a handling instruction to the first handling equipment 140 and send a loading and unloading instruction to the target container handling equipment 160 .
第一搬运设备140,进一步被配置为响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架1301到所述目标工作站150。The first transport device 140 is further configured to transport the target movable shelf 1301 on which the target first container is placed to the target workstation 150 in response to the transport instruction.
位于目标工作站150的目标容器装卸设备160,被配置为响应于装卸指令,从当前存储位取出目标第一容器,并在执行完仓储任务后,放置在调整后目标位置。The target container loading and unloading device 160 located at the target workstation 150 is configured to take out the target first container from the current storage position in response to the loading and unloading instruction, and place it at the adjusted target position after performing the storage task.
在本申请提供的具体实施方式中,所述控制服务器还配置为根据所述目标第一容器中存储的货物的热度和/或所述目标第一容器中存储的货物与其它容器中存储的货物之间的关联度确定所述目标第一容器的调整后目标位置。In a specific embodiment provided in the present application, the control server is further configured to, according to the temperature of the goods stored in the target first container and/or the difference between the goods stored in the target first container and the goods stored in other containers The degree of correlation between them determines the adjusted target position of the target first container.
需要注意的是,本申请中货物的热度值是根据货物的出货量和/或出货频次确定,货物的热度值高是指第一容器中货物的出货量大和/或出货频次高,如果第一容器中放置多个SKU货物,则根据多个SKU货物的出货量和/或出货频次的加权求和值确定货物的热度。It should be noted that the heat value of the goods in this application is determined according to the shipment volume and/or the frequency of shipments of the goods. A high heat value of the goods means that the goods in the first container have a large shipment volume and/or a high frequency of shipments , if multiple SKU goods are placed in the first container, the heat of the goods is determined according to the weighted sum value of the shipment volume and/or shipment frequency of the multiple SKU goods.
货物之间的关联度具体是指在订单任务中,货物一同被选中的频次,例如美甲油和卸甲油,通常会出现在同一个订单中,则这两个货物之间的关联度就比较高,容纳这两个货物的两个第一容器之间的距离就会比较近。便于根据订单任务出货。The degree of correlation between goods specifically refers to the frequency with which goods are selected together in the order task. For example, nail polish and nail polish remover usually appear in the same order, so the degree of correlation between these two goods is relatively height, the distance between the two first containers for the two goods will be closer. It is convenient to ship according to the order task.
在本申请提供的仓储调度系统的另一应用场景中,所述控制服务器,还被配置根据预设容器调整触发条件确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。In another application scenario of the warehouse scheduling system provided in this application, the control server is further configured to determine the target first container on the target movable shelf and the current value of the target first container according to the preset container adjustment trigger condition. Storage bits and adjusted storage bits.
具体的,当目标第一容器从一个可移动货架的存储位中取出,并放置在另外的可移动货架的存储位后,则前一个可移动货架的存储位就会出现空闲,此时可以将另外的第一容器放在到前一个可移动货架的空闲存储位中。Specifically, when the target first container is taken out from the storage position of a movable shelf and placed behind the storage position of another movable shelf, the storage position of the previous movable shelf will be free, and the An additional first container is placed in a free storage location to the preceding removable shelf.
在实际应用中,工作站的容器装卸设备还可以用于执行可移动货架中第一容器的调整,具体的,控制服务器根据预设容器调整触发条件确定目标可移动货架1301上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。其中,预设容器调整触发条件具体包括用于拣选订单的订单任务或用于调整容器位置的容器调整任务。In practical applications, the container handling equipment of the workstation can also be used to adjust the first container in the movable shelf. Specifically, the control server determines the target first container on the target movable shelf 1301 according to the preset container adjustment trigger condition, The current storage position and the adjusted storage position of the target first container. Wherein, the preset container adjustment triggering condition specifically includes an order task for picking an order or a container adjustment task for adjusting a container position.
可移动货架中第一容器的调整,可以是依托于订单任务,当可移动货架1301在执行拣选订单后,根据第一容器中货物的热度和/或货物之间的关联度来确定目标容器的调整后目标位置;还可以是依托于容器调整任务,每隔一段预设时间区间,可以根据预设时间区间内第一容器中货物的热度和/或货物之间的关联度来确定目标容器的调整后目标位置,进而执行第一容器的位置调整。The adjustment of the first container in the movable shelf can be based on the order task. After the movable shelf 1301 executes the picking order, it determines the temperature of the target container according to the heat of the goods in the first container and/or the degree of correlation between the goods. The adjusted target position; it can also rely on the container adjustment task, and at intervals of a preset time interval, the target container can be determined according to the heat of the goods in the first container within the preset time interval and/or the degree of correlation between the goods. After adjusting the target position, the position adjustment of the first container is then performed.
在执行完订单任务之后,所述系统还包括:After executing the order task, the system also includes:
所述控制服务器被配置为调度所述第一搬运设备将所述目标可移动货架搬运回所述库存区域的原位置或其他位置;和/或,调度所述第二搬运设备将所述其它种目标可移动载具搬运回所述库存区域的原位置或其他位置。The control server is configured to schedule the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedule the second transport equipment to transport the other kinds of The target movable vehicle is transported back to the original location or other location in the inventory area.
即在完成订单拣选任务之后,需要将用于订单拣选的目标可移动货架和/或其它种目标可移动载具搬运回库存区域中,具体的,由第一搬运设备将目标可移动货架搬运回库存区域,由第二搬运设备将其它种目标可移动载具搬运回库存区域,需要注意的是,目标可移动货架和其它种目标可移动载具可以被搬运回各自原位置,也可以搬运至库存区域的其他位置。That is, after the order picking task is completed, the target movable rack and/or other target movable carriers for order picking need to be transported back to the inventory area, specifically, the target movable rack is transported back to the storage area by the first transport equipment In the inventory area, other types of target movable carriers are transported back to the inventory area by the second handling equipment. Elsewhere in the inventory area.
在本申请提供的一具体实施方式中,所述控制服务器被配置为根据所述工作站与空闲的存储位之间的距离排序,确定可移动货架和/或其它种可移动载具在返回至所述库存区域时的存储位。即当将可移动货架和/或其它种可移动载具搬运回库存区域时,将可移动货架和/或其它种可移动载具搬运至库存区域中距离工作站最近的空闲存储位,以减少搬运设备的运行距离。In a specific embodiment provided by the present application, the control server is configured to sort according to the distance between the workstation and the free storage space, and determine that the movable shelf and/or other types of movable storage location when describing the inventory area. That is, when the movable shelves and/or other types of movable carriers are transported back to the inventory area, the movable shelves and/or other types of movable carriers are transported to the free storage space closest to the workstation in the inventory area to reduce handling The operating distance of the device.
将可移动货架和/或其它种目标可移动载具搬运回库存区域适用于可移动货架和/或其 它种目标可移动载具根据业务任务到工作站进行相应处理后的场景,也适用于专门对存储区域中的可移动货架和/或其它种目标可移动载具中的货物进行理货的场景。在根据业务任务到工作站进行相应业务处理(如拣货、盘点、补货等等)后,可移动货架和/或其它种目标可移动载具的位置发生了变化;或在理货场景下,根据可移动货架和/或其它种目标可移动载具热度、命中率等原因重新确定可移动货架和/或其它种目标可移动载具的位置。Carrying movable shelves and/or other types of target movable vehicles back to the inventory area is applicable to the scene where the movable shelves and/or other types of target movable vehicles are processed to the workstation according to the business tasks, and is also suitable for special Movable shelves in the storage area and/or other types of scenarios where the goods in the target movable carrier are tallied. After the corresponding business processing (such as picking, inventory, replenishment, etc.) is carried out at the workstation according to the business task, the position of the movable shelf and/or other target movable carriers has changed; or in the tally scenario, The positions of the movable shelves and/or other target movable vehicles are re-determined according to reasons such as the heat and hit rate of the movable shelves and/or other target movable vehicles.
在本申请提供的另一具体实施方式中,以理货场景为例,所述控制服务器被配置为响应于理货任务,调度所述第一搬运设备将可移动货架从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变;和/或,调度所述第二搬运设备将其它种可移动载具从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变。In another specific implementation manner provided by the present application, taking the tally scene as an example, the control server is configured to, in response to the tally task, schedule the first transport equipment to move the movable shelf from the original position of the inventory area to Adjust the storage position to another storage position or keep the original storage position unchanged; and/or, dispatch the second handling equipment to adjust other kinds of movable carriers from the original storage position in the inventory area to other storage positions or keep the original storage position The memory bit is unchanged.
在理货场景下,无需将可移动货架和/或其它种可移动载具搬运至工作站,控制服务器响应于理货任务,确定可移动货架和/或其它种可移动载具的当前位置和调整后位置,再调动第一搬运设备到库存区域将可移动货架从当前位置搬运至调整后位置,调动第二搬运设备到库存区域将其它种可移动载具从当前位置搬运至调整后位置,当可移动货架和/或其它种可移动载具的当前位置和调整后位置的情况下,保持可移动货架和/或其它种可移动载具的当前位置不变。In the tally scenario, the control server determines the current position and adjustment of the movable shelves and/or other movable carriers in response to the tally task without moving the movable shelves and/or other kinds of movable carriers to the workstation Then move the first handling equipment to the storage area to move the movable shelf from the current position to the adjusted position, and then transfer the second handling equipment to the storage area to move other kinds of movable carriers from the current position to the adjusted position. In the case of the current position and the adjusted position of the movable shelf and/or other types of movable vehicles, keep the current position of the movable shelf and/or other types of movable vehicles unchanged.
更进一步的,所述控制服务器被配置为根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定可移动货架在理货时调整位置后的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定其它种可移动载具在理货时调整位置后的存储位。Furthermore, the control server is configured to determine the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and according to the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipping quantity of the goods stored on the other kinds of movable carriers, determine The activity levels of other types of movable vehicles are determined according to the ranking of the activity levels of other types of movable vehicles, and the storage positions of other types of movable vehicles after their positions are adjusted during tallying are determined.
在实际应用中,需要根据可移动货架的活跃度确定可移动货架在理货时调整位置后的存储位,根据其它种可移动载具的活跃度确定其它种可移动载具在理货时调整位置后的存储位,其中,可移动货架的活跃度根据可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种来确定;其它种可移动载具的活跃度根据其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种来确定。In practical applications, it is necessary to determine the storage position of the movable shelf after adjusting its position during tallying according to the activity of the movable shelf, and determine the adjustment of other types of movable carriers during tallying according to the activity of other types of movable carriers. The storage position behind the position, wherein, the activity of the movable shelf is determined according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf; the activity of other types of movable carriers is determined according to other It is determined by at least one of the shipping frequency and the shipping quantity of the goods stored on the movable carrier.
在本申请提供的另一具体实施方式中,以将可移动货架和/或其它种可移动载具从工作站搬运回库存区域的场景为例,所述控制服务器被配置为根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定所述可移动货架在返回至所述库存区域时的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定所述其它种可移动载具在返回至所述库存区域时的存储位。In another specific implementation manner provided by the present application, taking the scenario of transporting movable shelves and/or other types of movable carriers from the workstation back to the inventory area as an example, the control server is configured to At least one of the cargo handling frequency and the cargo loading and unloading quantity of the goods stored on the computer, determine the activity of the movable shelf, and determine when the movable shelf returns to the storage area according to the order of the activity of the movable shelf and/or, according to at least one of the shipping frequency and the shipment quantity of the goods stored on the other kinds of movable carriers, determine the activity of other kinds of movable carriers, according to the other kinds of movable carriers The ranking of the activity of the mobile vehicles determines the storage position of the other types of mobile vehicles when returning to the inventory area.
即在可移动货架和/或其它种可移动载具在工作站完成目标业务任务之后,需要根据可移动货架的活跃度来确定可移动货架搬运回库存区域的存储位,根据其它种可移动载具的活跃度来确定其它种可移动载具搬运回库存区域的存储位,具体的,可移动货架的活跃度根据可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种来确定;其它种可移动载具的活跃度根据其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种来确定。That is, after the movable shelves and/or other kinds of movable vehicles complete the target business tasks at the workstation, it is necessary to determine the storage position for the movable shelves to be transported back to the inventory area according to the activity of the movable shelves. To determine the storage location of other types of movable carriers transported back to the inventory area, specifically, the activity of the movable shelf is based on at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf. Determining; the activity of other types of movable carriers is determined according to at least one of shipment frequency and shipment quantity of goods stored on other types of movable carriers.
在实际应用中,还可以根据可移动货架的热度值将可移动货架搬运至库存区域的其他位置,可移动货架的热度值具体是指可移动货架中第一容器的热度值来确定,第一容器的热度值由第一容器中货物的出货量和/或出货频次确定,第一容器的热度值高是指第一容器中货物的出货量大和/或出货频次高,可移动货架的热度值越高说明可移动货架中第一容器 的热度值高,将热度值稿的可移动货架搬运至库存区域中距离工作站更近的地方,便于在订单任务中,减少热度值高的可移动货架的运动距离,提高拣选效率。In practical applications, the movable shelf can also be transported to other positions in the inventory area according to the heat value of the movable shelf. The heat value of the movable shelf is specifically determined by the heat value of the first container in the movable shelf. The first The heat value of the container is determined by the shipment volume and/or shipment frequency of the goods in the first container. A high heat value of the first container means that the goods in the first container have a large shipment volume and/or a high shipment frequency, and can be moved The higher the heat value of the shelf, the higher the heat value of the first container in the movable shelf. Move the movable shelf of the heat value manuscript to the place closer to the workstation in the inventory area, so as to reduce the heat value in the order task. The movement distance of the movable shelf can improve the picking efficiency.
同样的其它种目标可移动载具的热度值计算方法同可移动货架的热度值的计算方法,具体的计算方式参见上述描述,在此不在赘述。The same method for calculating the heat value of other target movable vehicles is the same as the calculation method for the heat value of the movable shelf. For the specific calculation method, please refer to the above description, which will not be repeated here.
为了进一步提高拣选效率,本申请提供的仓储调度系统还提供了混合可移动载具1304,混合可移动载具1304位于库存区域,其中,所述混合可移动载具可承载可容纳仓储货物的第一容器、可容纳仓储货物的第二容器和存储货物中的至少两种。In order to further improve the picking efficiency, the warehouse dispatching system provided by the present application also provides a mixed movable carrier 1304, which is located in the inventory area, wherein the mixed movable carrier can carry the second At least two of a container, a second container capable of holding stored goods, and stored goods.
参见图6,图6示出了本申请一实施例提供的第一种混合可移动载具的示意图。如图6所示,混合可移动载具1304中包括了第一存储位130401和货格130402,其中,第一存储位130401中放置第一容器;货格130402中放置散装货物。Referring to FIG. 6 , FIG. 6 shows a schematic diagram of a first hybrid mobile vehicle provided by an embodiment of the present application. As shown in FIG. 6 , the mixed movable carrier 1304 includes a first storage position 130401 and a cargo compartment 130402 , where the first container is placed in the first storage position 130401 ; bulk goods are placed in the compartment 130402 .
参见图7,图7示出了本申请一实施例提供的第二种混合可移动载具的示意图,如图7所示,混合可移动载具1304中包括了第二存储位130403和货格130402,其中,第二存储位130403中放置承载托盘,承载托盘中承载仓储货物;货格130402中放置散装货物。Referring to FIG. 7, FIG. 7 shows a schematic diagram of a second hybrid mobile carrier provided by an embodiment of the present application. As shown in FIG. 130402, wherein, the second storage position 130403 is placed in the carrying tray, and the carrying tray carries the stored goods; the cargo compartment 130402 is placed in bulk goods.
参见图8,图8示出了本申请一实施例提供的第三种混合可移动载具的示意图,如图8所示,混合可移动载具1304中包括了第一存储位130401和第二存储位130403,其中,第一存储位130401中放置第一容器;第二存储位130403中放置承载托盘,承载托盘中承载仓储货物。Referring to FIG. 8, FIG. 8 shows a schematic diagram of a third hybrid mobile carrier provided by an embodiment of the present application. As shown in FIG. The storage position 130403, wherein, the first container is placed in the first storage position 130401; the carrying tray is placed in the second storage position 130403, and the storage goods are carried in the carrying tray.
参见图9,图9示出了本申请一实施例提供的第四种混合可移动载具的示意图,如图9所示,混合可移动载具1304中包括了第一存储位130401、货格130402和第二存储位130403,其中,第一存储位130401中放置第一容器;第二存储位130403中放置承载托盘,承载托盘中承载仓储货物;货格130402中放置散装货物。Referring to FIG. 9, FIG. 9 shows a schematic diagram of a fourth hybrid mobile carrier provided by an embodiment of the present application. As shown in FIG. 130402 and the second storage position 130403, wherein, the first storage position 130401 is placed in the first container; the second storage position 130403 is placed in the carrying tray, and the carrying tray carries the stored goods; the cargo compartment 130402 is placed in bulk goods.
控制服务器在根据订单任务命中目标混合可移动载具的情况下,确定用于搬运目标混合可移动载具的第三搬运设备,并将第三搬运设备发送第三搬运指令,第三搬运设备响应于所述第三搬运指令,搬运目标混合可移动载具到目标工作站执行订单任务。In the case that the control server hits the target hybrid movable carrier according to the order task, it determines the third handling device for handling the target mixed movable carrier, and sends the third handling device a third handling instruction, and the third handling device responds In the third transport instruction, the target mixed movable carrier is transported to the target workstation to execute the order task.
需要注意的是,如果订单任务命中的货物在目标混合可移动载具的第一存储位130401的情况下,则将目标混合可移动载具搬运至目标工作站的货箱站点;如果订单任务命中的货物在目标混合可移动载具的货格130402、第二存储位130403的情况下,则将目标混合可移动载具搬运至目标工作站的货架站点;如果订单任务命中的货物即在第一存储位130401,又在货格130402、第二存储位130403的情况下,则将目标混合可移动载具分别搬运至目标工作站的货箱站点和货架站点,搬运的先后顺序不限,以实际应用为准。It should be noted that if the goods hit by the order task are in the first storage position 130401 of the target mixed movable carrier, then the target mixed movable carrier will be transported to the container station of the target workstation; if the order task hits If the goods are in the compartment 130402 and the second storage location 130403 of the target mixed movable carrier, then transport the target mixed movable carrier to the shelf site of the target workstation; if the goods hit by the order task are in the first storage location 130401, and in the case of the cargo compartment 130402 and the second storage location 130403, the target mixed movable carrier is transported to the container site and the shelf site of the target workstation respectively. The order of transport is not limited, and the actual application shall prevail .
下面结合具体场景对本申请提供的仓储调度系统做进一步解释说明:The following is a further explanation of the storage scheduling system provided by this application in combination with specific scenarios:
实施例1Example 1
实施例1提供的仓储调度系统包括控制服务器、库存区域、搬运设备、容器装卸设备、工作站,其中,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架的存储位中承载第一容器,所述其它种可移动载具上承载仓储货物或者承载第二容器,每个工作站包括货架站点和货箱站点。The storage scheduling system provided in Embodiment 1 includes a control server, an inventory area, handling equipment, container handling equipment, and a workstation, wherein the inventory area includes a plurality of movable shelves and a plurality of other types of movable carriers, and the movable The first container is carried in the storage position of the shelf, and the stored goods or the second container are carried on the other type of movable carrier, and each work station includes a shelf station and a container station.
控制服务器根据订单任务确定目标可移动货架、拣选货架以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运拣选货架的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令。The control server determines the target movable shelf, the picking shelf, and the target workstation according to the order task, and at the same time determines the first handling equipment for handling the target movable shelf, the second handling equipment for handling the picking shelf, and the first handling equipment for loading and unloading. The target container loading and unloading equipment of the container, and send the first transportation instruction to the first transportation equipment, send the second transportation instruction to the second transportation equipment, and send the loading and unloading instruction to the target container loading and unloading equipment.
所述第一搬运设备,被配置为响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站的货箱站点。The first moving device is configured to, in response to the first moving instruction, move the target movable rack to the container station of the target workstation.
所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运拣选货架至所述目标工 作站的货架站点。The second handling device is configured to, in response to the second handling instruction, move the picking racks to the rack site of the target workstation.
所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器并放置在所述目标工作站的货架站点,并在订单任务完成后将目标第一容器放在所述目标可移动货架。The target container loading and unloading device is located at the target workstation, and is configured to, in response to the loading and unloading instruction, take out the target first container from the target movable shelf and place it on the shelf site of the target workstation, and After completion place the target first container on the target removable shelf.
实施例2Example 2
实施例2提供的仓储调度系统包括控制服务器、库存区域、搬运设备、容器装卸设备、工作站,其中,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架的存储位中承载第一容器,所述其它种可移动载具上承载仓储货物或者承载第二容器,每个工作站包括货架站点和货箱站点。The warehouse scheduling system provided in Embodiment 2 includes a control server, an inventory area, handling equipment, container handling equipment, and a workstation, wherein the inventory area includes a plurality of movable shelves and a plurality of other types of movable carriers, and the movable The first container is carried in the storage position of the shelf, and the stored goods or the second container are carried on the other type of movable carrier, and each work station includes a shelf station and a container station.
控制服务器根据订单任务确定目标可移动货架、托盘支架以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运托盘支架的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令。The control server determines the target movable shelf, the pallet support and the target workstation according to the order task, and at the same time determines the first transport equipment for transporting the target movable shelf, the second transport equipment for transporting the pallet support, and the first transport equipment for loading and unloading the target mobile shelf. The target container loading and unloading equipment of the container, and send the first transportation instruction to the first transportation equipment, send the second transportation instruction to the second transportation equipment, and send the loading and unloading instruction to the target container loading and unloading equipment.
所述第一搬运设备,被配置为响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站的货箱站点。The first moving device is configured to, in response to the first moving instruction, move the target movable rack to the container station of the target workstation.
所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运托盘支架至所述目标工作站的货架站点。The second transporting device is configured to transport the pallet rack to the rack station of the target workstation in response to the second transporting instruction.
所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器并放置在所述目标工作站的货架站点,并在订单任务完成后将目标第一容器放在所述目标可移动货架。The target container loading and unloading device is located at the target workstation, and is configured to, in response to the loading and unloading instruction, take out the target first container from the target movable shelf and place it on the shelf site of the target workstation, and After completion place the target first container on the target removable shelf.
实施例3Example 3
实施例3提供的仓储调度系统包括控制服务器、库存区域、搬运设备、容器装卸设备、工作站,其中,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架的存储位中承载第一容器,所述其它种可移动载具上承载仓储货物或者承载第二容器,每个工作站包括货架站点和货箱站点。The warehouse scheduling system provided in Embodiment 3 includes a control server, an inventory area, handling equipment, container handling equipment, and a workstation, wherein the inventory area includes a plurality of movable shelves and a plurality of other types of movable carriers, and the movable The first container is carried in the storage position of the shelf, and the stored goods or the second container are carried on the other type of movable carrier, and each work station includes a shelf station and a container station.
控制服务器根据订单任务确定目标混合可移动载具以及目标工作站,同时确定用于搬运所述混合可移动载具的第三搬运设备和用于装卸第一容器的目标容器装卸设备,并向所述第三搬运设备发送第三搬运指令向所述目标容器装卸设备发送装卸指令。The control server determines the target hybrid mobile carrier and the target workstation according to the order task, and at the same time determines the third handling equipment for handling the mixed mobile carrier and the target container handling equipment for loading and unloading the first container, and sends to the The third handling device sends a third handling instruction to send a loading and unloading instruction to the target container handling equipment.
所述第三搬运设备,被配置为在根据订单任务命中第一容器的情况下,响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站的货箱站点。The third conveying device is configured to convey the target mixed movable carrier to the container site of the target workstation in response to the third conveying instruction when the first container is hit according to the order task.
所述第三搬运设备,被配置为在根据订单任务命中第二容器或货物的情况下,响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站的货架站点。The third conveying device is configured to, in response to the third conveying instruction, convey the target mixed movable carrier to the shelf site of the target workstation in response to the third conveying instruction when the second container or goods is hit according to the order task .
本申请实施例提供的仓储调度系统,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器;所述控制服务器,被配置为确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;所述第一搬运设备,被配置为 响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。通过本申请提供的仓储调度系统,将原有的货到人仓储形式,与新的货架加货箱形式相结合,在同一仓储区域内实现多种可移动载具混合存储的形式,在同一个工作站中完成多种货物再退混合拣选的模式,省去后续繁琐的合流流程,无需合流人员和场地,极大的降低了运营成本。The warehouse scheduling system provided by the embodiment of the present application, the system includes a control server, an inventory area, at least two different types of movable carriers, handling equipment, container handling equipment, and workstations, wherein the at least two different types of The carrier includes movable shelves and other types of movable carriers except the movable shelves, and the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers, and the movable shelves include at least One layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf is provided with at least one storage position, and each storage position can carry at least one The first container of the stored goods, the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods; the control server is configured to determine the target movable shelf, the other type of target movable carrier tools and target workstations, and at the same time determine the first transport equipment for transporting the target movable shelf, the second transport equipment for transporting other types of target movable carriers, and the target container handling equipment for loading and unloading the first container, And send a first handling instruction to the first handling equipment, send a second handling instruction to the second handling equipment, and send a loading and unloading instruction to the target container handling equipment; the first handling equipment is configured to respond to The first transport instruction transports the target movable shelf to the target workstation; the second transport device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction the target workstation; the target container handling device is located at the target workstation and is configured to, in response to the loading and unloading instruction, take out the target first container from the target movable shelf or place the target first container on the target Target removable shelves. Through the storage scheduling system provided by this application, the original goods-to-person storage form is combined with the new shelf-plus-container form, and the mixed storage form of various movable carriers is realized in the same storage area. The workstation completes the mode of mixed picking of multiple goods, which saves the follow-up cumbersome merging process, does not require merging personnel and venues, and greatly reduces operating costs.
参见图10,图10示出了本申请一实施例提供的仓储调度方法的流程图。所述仓储调度方法应用于仓储调度系统,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器。具体的,所述方法包括:Referring to FIG. 10 , FIG. 10 shows a flowchart of a warehouse scheduling method provided by an embodiment of the present application. The warehouse scheduling method is applied to a warehouse scheduling system, and the system includes a control server, an inventory area, at least two different movable carriers, handling equipment, container handling equipment, and a workstation, wherein the at least two different movable vehicles The mobile carrier includes movable shelves and other kinds of movable carriers except the movable shelves, and the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers, and the movable shelves include At least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, at least one storage position is arranged on the partition of the movable shelf, and each storage position can carry at least one movable The first container for storing goods, and the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods. Specifically, the method includes:
步骤1002:所述控制服务器确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令。Step 1002: The control server determines the target movable shelf, other types of target movable carriers, and the target workstation, and at the same time determines the first transport equipment for transporting the target movable shelf, and the first transport equipment for transporting other types of target movable carriers. The second handling equipment for the tool, the target container loading and unloading equipment for loading and unloading the first container, and send a first handling instruction to the first handling equipment, send a second handling instruction to the second handling equipment, and send a second handling instruction to the target The container handling equipment sends loading and unloading instructions.
步骤1004:所述第一搬运设备响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站。Step 1004: the first transporting device transports the target movable shelf to the target workstation in response to the first transport instruction.
步骤1006:所述第二搬运设备响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站。Step 1006: The second transporting device transports the other type of target movable carrier to the target workstation in response to the second transport instruction.
步骤1008:所述目标容器装卸设备位于所述目标工作站响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。Step 1008: The target container loading and unloading device located at the target workstation responds to the loading and unloading instruction, taking the target first container from the target movable rack or placing the target first container in the target movable rack.
在本申请一可选实施方式中,所述工作站设置传输线,所述工作站的站点位于所述传输线的传输路径中,所述传输线包括传输线入口和传输线出口,在所述传输线入口和所述传输线出口分别设置有容器装卸设备;In an optional embodiment of the present application, the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, and the transmission line entrance and the transmission line exit Separately equipped with container loading and unloading equipment;
位于所述传输线入口的容器装卸设备从可移动货架的存储位中取出第一容器并放在所述传输线上;a container handling device located at the entrance of said transfer line removes a first container from a storage position of a movable rack and places it on said transfer line;
位于所述传输线出口的容器装卸设备从所述传输线出口取出所述第一容器并放在可移动货架的存储位。A container handling device located at the exit of the transfer line removes the first container from the exit of the transfer line and places it in a storage position of a movable rack.
在本申请一可选实施方式中,所述工作站设置有至少一个缓存位,所述缓存位用于缓存所述容器装卸设备从所述可移动货架上取出的第一容器或缓存用于放在所述可移动货架的第一容器;In an optional embodiment of the present application, the workstation is provided with at least one buffer position, and the buffer position is used for buffering the first container taken out by the container handling equipment from the movable shelf or buffering for placing a first container of said movable shelf;
所述目标容器装卸设备从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中,包括:The target container handling equipment takes out the target first container from the target movable rack or puts the target first container in the target movable rack, comprising:
所述容器装卸设备从可移动货架的存储位中取出第一容器并放在所述缓存位中,或者,从所述缓存位中取出第一容器并放在所述可移动货架中。The container handling device removes the first container from the storage position of the movable rack and places it in the buffer position, or removes the first container from the buffer position and places it in the movable rack.
在本申请一可选实施方式中,所述方法还包括:In an optional embodiment of the present application, the method also includes:
所述控制服务器调度所述第一搬运设备将所述目标可移动货架搬运回所述库存区域的 原位置或其他位置;和/或,调度所述第二搬运设备将所述其它种目标可移动载具搬运回所述库存区域的原位置或其他位置。The control server schedules the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedules the second transport equipment to transport the other types of target movable racks The vehicle is transported back to its original location or other location in the inventory area.
在本申请一可选实施方式中,所述方法还包括:In an optional embodiment of the present application, the method also includes:
所述控制服务器根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定所述可移动货架在返回至所述库存区域时的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定所述其它种可移动载具在返回至所述库存区域时的存储位。The control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the ranking of the activity of the movable shelf. The storage position of the mobile shelf when returning to the storage area; and/or, according to at least one of the shipment frequency and the shipment quantity of the goods stored on the other types of movable carriers, determine other types of movable The activity of the vehicle determines the storage position of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
在本申请一可选实施方式中,所述方法还包括:In an optional embodiment of the present application, the method also includes:
所述控制服务器根据所述工作站与空闲的存储位之间的距离排序,确定可移动货架和/或其它种可移动载具在返回至所述库存区域时的存储位。The control server sorts according to the distance between the workstation and the free storage space, and determines the storage position of the movable shelf and/or other types of movable carriers when returning to the inventory area.
在本申请一可选实施方式中,所述方法还包括:In an optional embodiment of the present application, the method also includes:
所述控制服务器响应于理货任务,调度所述第一搬运设备将可移动货架从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变;和/或,调度所述第二搬运设备将其它种可移动载具从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变。In response to the tally task, the control server schedules the first handling equipment to adjust the movable rack from the original storage position of the inventory area to another storage position or keep the original storage position unchanged; and/or, schedules the The second handling device adjusts other types of movable carriers from the original storage location in the inventory area to other storage locations or keeps the original storage location unchanged.
在本申请一可选实施方式中,所述方法还包括:In an optional embodiment of the present application, the method also includes:
所述控制服务器根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定可移动货架在理货时调整位置后的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定其它种可移动载具在理货时调整位置后的存储位。The control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the sorting of the activity of the movable shelf. The storage position after adjusting the position during tallying; and/or, according to at least one of the shipping frequency and the shipment quantity of the goods stored on the other kinds of movable carriers, determine the location of other kinds of movable carriers Activity, according to the ranking of the activity of other types of movable vehicles, determine the storage positions of other types of movable vehicles after their positions are adjusted during tallying.
在本申请一可选实施方式中,所述方法还包括:In an optional embodiment of the present application, the method also includes:
所述控制服务器确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,同时确定用于搬运所述目标可移动货架的第一搬运设备和用于装卸所述目标第一容器的目标容器装卸设备,并向所述第一搬运设备发送搬运指令,向所述目标容器装卸设备发送装卸指令;The control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determines the first transport equipment and user for transporting the target movable shelf. a target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;
所述第一搬运设备响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The first handling device, in response to the handling instruction, transports the target movable shelf on which the target first container is placed to the target workstation;
所述目标容器装卸设备位响应于所述装卸指令,从所述当前存储位取出所述目标第一容器,并放置在所述调整后目标位置。The target container handling equipment position responds to the loading and unloading command, taking the target first container from the current storage position and placing it in the adjusted target position.
在本申请一可选实施方式中,所述控制服务器确定所述目标第一容器的调整后目标位置,包括:In an optional implementation manner of the present application, the determination of the adjusted target position of the target first container by the control server includes:
所述控制服务器根据所述目标第一容器中存储的货物的热度和/或所述目标第一容器中存储的货物与其它容器中存储的货物之间的关联度确定所述目标第一容器的调整后目标位置。The control server determines the temperature of the target first container according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers. Adjusted target position.
在本申请一可选实施方式中,所述控制服务器确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,包括:In an optional implementation manner of the present application, the control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, including:
所述控制服务器响应于预设容器调整触发条件确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。The control server determines the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
在本申请一可选实施方式中,所述预设容器调整触发条件包括用于拣选订单的订单任务或用于调整容器位置的容器调整任务。In an optional implementation manner of the present application, the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting a container position.
在本申请一可选实施方式中,所述系统还包括混合可移动载具,所述混合可移动载具 位于所述库存区域,其中,所述混合可移动载具可承载可容纳仓储货物的第一容器、可容纳仓储货物的第二容器和存储货物中的至少两种:In an optional embodiment of the present application, the system further includes a hybrid movable carrier located in the inventory area, wherein the hybrid movable carrier can carry a At least two of the first container, the second container capable of containing the stored goods, and the stored goods:
所述控制服务器根据订单任务确定目标混合可移动载具,同时确定用于搬运所述目标混合可移动载具的第三搬运设备,并向所述第三搬运设备发送第三搬运指令;The control server determines the target hybrid movable carrier according to the order task, and at the same time determines a third handling device for handling the target hybrid movable carrier, and sends a third handling instruction to the third handling device;
所述第三搬运设备响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站。The third transport device transports the target hybrid transportable carrier to the target workstation in response to the third transport instruction.
本申请实施例提供的仓储调度方法,将原有的货到人仓储形式,与新的货架加货箱形式相结合,在同一仓储区域内实现多种可移动载具混合存储的形式,在同一个工作站中完成多种货物再退混合拣选的模式,省去后续繁琐的合流流程,无需合流人员和场地,极大的降低了运营成本。The warehousing scheduling method provided by the embodiment of the present application combines the original goods-to-person warehousing form with the new shelf-plus-container form, and realizes the mixed storage form of various movable carriers in the same warehousing area. The mode of returning mixed picking of various goods in one workstation saves the subsequent cumbersome merging process, does not require merging personnel and venues, and greatly reduces operating costs.
上述对本申请特定实施例进行了描述。其它实施例在所附权利要求书的范围内。在一些情况下,在权利要求书中记载的动作或步骤可以按照不同于实施例中的顺序来执行并且仍然可以实现期望的结果。另外,在附图中描绘的过程不一定要求示出的特定顺序或者连续顺序才能实现期望的结果。在某些实施方式中,多任务处理和并行处理也是可以的或者可能是有利的。The foregoing describes specific embodiments of the present application. Other implementations are within the scope of the following claims. In some cases, the actions or steps recited in the claims can be performed in an order different from that in the embodiments and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. Multitasking and parallel processing are also possible or may be advantageous in certain embodiments.
需要说明的是,对于前述的各实施例,为了简便描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本申请并不受所描述的动作顺序的限制,因为依据本申请,某些步骤可以采用其它顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和模块并不一定都是本申请所必须的。It should be noted that, for the sake of simplicity of description, the above-mentioned embodiments are expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence, because Depending on the application, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by this application.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其它实施例的相关描述。In the foregoing embodiments, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
以上公开的本申请优选实施例只是用于帮助阐述本申请。可选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本申请的内容,可作很多的修改和变化。本申请选取并具体描述这些实施例,是为了更好地解释本申请的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本申请。本申请仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present application disclosed above are only used to help clarify the present application. Alternative embodiments do not exhaust all details and do not limit the invention to specific implementations described. Obviously, many modifications and changes can be made according to the content of this application. This application selects and specifically describes these embodiments in order to better explain the principles and practical applications of this application, so that those skilled in the art can well understand and use this application. This application is to be limited only by the claims, along with their full scope and equivalents.
Claims (40)
- 一种仓储调度系统,其特征在于,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器;A storage scheduling system, characterized in that the system includes a control server, an inventory area, at least two different types of movable carriers, handling equipment, container handling equipment, and workstations, wherein the at least two different types of movable The carrier includes movable shelves and other types of movable carriers except the movable shelves, and the inventory area includes a plurality of movable shelves and a plurality of other kinds of movable carriers, and the movable shelves include at least One layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, the partition of the movable shelf is provided with at least one storage position, and each storage position can carry at least one The first container for the stored goods, and the other type of movable carrier carries the stored goods or the second container that can accommodate the stored goods;所述控制服务器,被配置为确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;The control server is configured to determine target movable shelves, other types of target movable carriers, and target workstations, and at the same time determine the first transport equipment used to transport the target movable shelves, and the first transport equipment used to transport other types of target movable vehicles. The second conveying equipment of the carrier, the target container loading and unloading equipment for loading and unloading the first container, and sending the first conveying instruction to the first conveying equipment, sending the second conveying instruction to the second conveying equipment, and sending the second conveying instruction to the The target container handling equipment sends loading and unloading instructions;所述第一搬运设备,被配置为响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;The first transporting device is configured to transport the target movable shelf to the target workstation in response to the first transport instruction;所述第二搬运设备,被配置为响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;The second transporting device is configured to transport the other type of target movable carrier to the target workstation in response to the second transport instruction;所述目标容器装卸设备位于所述目标工作站,被配置为响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。The target container handling device is located at the target workstation and is configured to take the target first container from the target movable rack or place the target first container in the target movable rack in response to the loading and unloading instruction .
- 如权利要求1所述的仓储调度系统,其特征在于,所述工作站设置传输线,所述工作站的站点位于所述传输线的传输路径中,所述传输线包括传输线入口和传输线出口,在所述传输线入口和所述传输线出口分别设置有容器装卸设备;The warehouse dispatching system according to claim 1, wherein the workstation is provided with a transmission line, the station of the workstation is located in the transmission path of the transmission line, the transmission line includes a transmission line entrance and a transmission line exit, and at the transmission line entrance and the outlet of the transmission line are respectively provided with container loading and unloading equipment;位于所述传输线入口的容器装卸设备,进一步被配置为从可移动货架的存储位中取出第一容器并放在所述传输线上;a container handling device located at the entrance of the transfer line, further configured to remove a first container from a storage location of a movable rack and place it on the transfer line;位于所述传输线出口的容器装卸设备,进一步被配置为从所述传输线出口取出所述第一容器并放在可移动货架的存储位。A container handling device located at the exit of the transfer line is further configured to remove the first container from the exit of the transfer line and place it in a storage position of a removable rack.
- 如权利要求1所述的仓储调度系统,其特征在于,所述工作站设置有至少一个缓存位;The warehouse dispatching system according to claim 1, wherein said workstation is provided with at least one buffer position;所述缓存位,被配置为用于缓存所述容器装卸设备从所述可移动货架上取出的第一容器或缓存用于放在所述可移动货架的第一容器;The buffer position is configured to buffer a first container removed from the movable rack by the container handling device or a first container to be placed on the movable rack;所述容器装卸设备,进一步被配置为从可移动货架的存储位中取出第一容器并放在所述缓存位中,或者,从所述缓存位中取出第一容器并放在所述可移动货架中。The container handling device is further configured to take out the first container from the storage position of the movable rack and place it in the buffer position, or take out the first container from the buffer position and place it in the movable shelf. in the shelf.
- 如权利要求3所述的仓储调度系统,其特征在于,所述工作站还包括缓存多功能区;The storage scheduling system according to claim 3, wherein the workstation also includes a buffer multifunctional area;所述缓存多功能区,被配置为用于存放第一容器。The buffer multifunctional area is configured to store the first container.
- 如权利要求1所述的仓储调度系统,其特征在于,所述工作站设置有至少一个停靠区;The warehouse scheduling system according to claim 1, wherein the workstation is provided with at least one parking area;所述停靠区,被配置为用于停靠可移动货架或其它种可移动载具。The docking area is configured to dock movable shelves or other types of movable carriers.
- 如权利要求1所述的仓储调度系统,其特征在于,所述容器装卸设备包括第一传感器,所述第一传感器用于在从所述可移动货架中取出第一容器时,确定所述可移动货架中对应的存储位是否有第一容器,和在将第一容器放在所述可移动货架时,确定所述可移动货架中对应的存储位是否为空中的至少一种。The storage scheduling system according to claim 1, wherein the container handling equipment comprises a first sensor, and the first sensor is used to determine that the available At least one of whether there is a first container in the corresponding storage location in the mobile shelf, and determining whether the corresponding storage location in the movable shelf is empty when the first container is placed on the movable shelf.
- 如权利要求6所述的仓储调度系统,其特征在于,所述容器装卸设备包括第二传感器,所述第二传感器用于确定所述容器装卸设备与目标第一容器之间的位姿偏差。The warehouse dispatching system according to claim 6, wherein the container handling equipment includes a second sensor, and the second sensor is used to determine a pose deviation between the container handling equipment and the target first container.
- 如权利要求7所述的仓储调度系统,其特征在于,在所述位姿偏差大于或等于预设容忍阈值的情况下,所述容器装卸设备基于所述位姿偏差调整自身的位姿,使得调整后的所述容器装卸设备与所述目标第一容器之间的位姿偏差小于所述预设容忍阈值。The storage scheduling system according to claim 7, wherein when the pose deviation is greater than or equal to a preset tolerance threshold, the container handling equipment adjusts its own pose based on the pose deviation so that The adjusted pose deviation between the container handling equipment and the target first container is smaller than the preset tolerance threshold.
- 如权利要求7所述的仓储调度系统,其特征在于,所述第一传感器和所述第二传感器为同一个传感器。The storage scheduling system according to claim 7, wherein the first sensor and the second sensor are the same sensor.
- 如权利要求7所述的仓储调度系统,其特征在于,所述第一传感器和所述第二传感器为视觉传感器、深度信息传感器或3D传感器。The warehouse scheduling system according to claim 7, wherein the first sensor and the second sensor are vision sensors, depth information sensors or 3D sensors.
- 如权利要求1所述的仓储调度系统,其特征在于,所述控制服务器被配置为调度所述第一搬运设备将所述目标可移动货架搬运回所述库存区域的原位置或其他位置;和/或,调度所述第二搬运设备将所述其它种目标可移动载具搬运回所述库存区域的原位置或其他位置。The warehouse scheduling system according to claim 1, wherein the control server is configured to schedule the first transport equipment to transport the target movable shelf back to the original position or other positions of the inventory area; and /or, dispatching the second transport equipment to transport the other types of target movable carriers back to the original position or other positions of the inventory area.
- 如权利要求11所述的仓储调度系统,其特征在于,所述控制服务器被配置为根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定所述可移动货架在返回至所述库存区域时的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定所述其它种可移动载具在返回至所述库存区域时的存储位。The warehouse scheduling system according to claim 11, wherein the control server is configured to determine the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf. According to the activity degree of the movable shelf, determine the storage position of the movable shelf when returning to the storage area; and/or, according to the goods stored on the other kinds of movable carriers At least one of the shipping frequency and the shipping quantity determines the activity of other types of movable vehicles, and according to the ranking of the activity of other types of movable vehicles, it is determined that the other types of movable vehicles return to the storage location when describing the inventory area.
- 如权利要求11所述的仓储调度系统,其特征在于,所述控制服务器被配置为根据所述工作站与空闲的存储位之间的距离排序,确定可移动货架和/或其它种可移动载具在返回至所述库存区域时的存储位。The warehouse scheduling system according to claim 11, wherein the control server is configured to determine the movable shelves and/or other kinds of movable carriers according to the sorting of the distance between the workstation and the free storage space Storage location when returning to said inventory area.
- 如权利要求11所述的仓储调度系统,其特征在于,所述控制服务器被配置为响应于理货任务,调度所述第一搬运设备将可移动货架从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变;和/或,调度所述第二搬运设备将其它种可移动载具从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变。The warehouse dispatching system according to claim 11, wherein the control server is configured to, in response to a tally task, dispatch the first handling device to adjust the movable shelf from the original storage location in the inventory area to Other storage positions or keep the original storage position unchanged; and/or, dispatch the second handling equipment to adjust other types of movable carriers from the original storage position in the inventory area to other storage positions or keep the original storage position unchanged .
- 如权利要求14所述的仓储调度系统,其特征在于,所述控制服务器被配置为根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定可移动货架在理货时调整位置后的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定其它种可移动载具在理货时调整位置后的存储位。The warehouse scheduling system according to claim 14, wherein the control server is configured to determine the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf. activity, according to the sorting of the activity of the movable shelf, determine the storage position of the movable shelf after adjusting the position when tallying; and/or, according to the shipping frequency of the goods stored on the other kinds of movable carriers And at least one of the shipment quantities, determine the activity of other types of movable carriers, and determine the storage of other types of movable carriers after adjusting their positions during tallying according to the ranking of the activity of other types of movable carriers bit.
- 如权利要求1所述的仓储调度系统,其特征在于,所述控制服务器,还被配置为确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,同时确定用于搬运所述目标可移动货架的第一搬运设备和用于装卸所述目标第一容器的目标容器装卸设备,并向所述第一搬运设备发送搬运指令,向所述目标容器装卸设备发送装卸指令;The warehouse scheduling system according to claim 1, wherein the control server is further configured to determine the target first container on the target movable shelf, the current storage position of the target first container, and the adjusted target position, and simultaneously determine the first handling equipment used to transport the target movable shelf and the target container handling equipment used to load and unload the target first container, and send a handling instruction to the first handling equipment, and send a handling instruction to the target Container handling equipment sends loading and unloading instructions;所述第一搬运设备,被配置为响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The first transporting device is configured to transport the target movable shelf on which the target first container is placed to the target workstation in response to the transport instruction;所述目标容器装卸设备位,被配置为响应于所述装卸指令,从所述当前存储位取出所述目标第一容器,并放置在所述调整后目标位置。The target container handling facility location is configured to, in response to the loading and unloading instruction, take out the target first container from the current storage location and place it at the adjusted target location.
- 如权利要求16所述的仓储调度系统,其特征在于,所述控制服务器还配置为根据所述目标第一容器中存储的货物的热度和/或所述目标第一容器中存储的货物与其它容器中存储的货物之间的关联度确定所述目标第一容器的调整后目标位置。The warehouse scheduling system according to claim 16, wherein the control server is further configured to, according to the temperature of the goods stored in the target first container and/or the difference between the goods stored in the target first container The degree of correlation between the goods stored in the containers determines the adjusted target position of the target first container.
- 如权利要求16所述的仓储调度系统,其特征在于,所述控制服务器,还被配置为响 应于预设容器调整触发条件确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。The storage scheduling system according to claim 16, wherein the control server is further configured to determine the target first container on the target movable shelf, the target first container in response to the preset container adjustment trigger condition The current storage bit and the adjusted storage bit.
- 如权利要求18所述的仓储调度系统,其特征在于,所述预设容器调整触发条件包括用于拣选订单的订单任务或用于调整容器位置的容器调整任务。The warehouse scheduling system according to claim 18, wherein the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting the position of the container.
- 如权利要求1所述的仓储调度系统,其特征在于,所述可移动货架的尺寸和所述其它种可移动载具的尺寸相同或两者的尺寸差值小于预设阈值。The storage scheduling system according to claim 1, wherein the size of the movable shelf is the same as that of the other type of movable carrier, or the difference between the two sizes is smaller than a preset threshold.
- 如权利要求1-20任一项所述的仓储调度系统,其特征在于,所述其它种可移动载具包括拣选货架,其中,所述拣选货架包括至少一个隔板,所述至少一个隔板将所述拣选货架分割为至少两层,所述拣选货架的隔板上设置有至少一个货格,所述货格内容纳有仓储货物。The storage scheduling system according to any one of claims 1-20, wherein the other types of movable carriers include picking shelves, wherein the picking shelves include at least one partition, and the at least one partition The picking shelf is divided into at least two layers, and at least one compartment is arranged on the partition of the picking shelf, and the goods stored in the compartment are accommodated.
- 如权利要求1-20任一项所述的仓储调度系统,其特征在于,所述其它种可移动载具包括托盘支架,所述托盘支架上承载托盘,所述托盘中承载仓储货物。The warehouse dispatching system according to any one of claims 1-20, wherein the other types of movable carriers include pallet supports, and the pallet supports carry pallets, and the pallets carry stored goods.
- 如权利要求1-20任一项所述的仓储调度系统,其特征在于,所述可移动货架包括至少一层接驳层,位于所述接驳层中的第一容器至少可被所述容器装卸设备操作。The storage scheduling system according to any one of claims 1-20, wherein the movable shelf comprises at least one connecting layer, and the first container located in the connecting layer can be at least held by the container Loading and unloading equipment operations.
- 如权利要求23所述的仓储调度系统,其特征在于,所述可移动货架还包括除所述接驳层之外的非接驳层,位于所述非接驳层中的容器只被所述容器装卸设备操作。The warehouse dispatching system according to claim 23, wherein the movable shelf further comprises a non-connecting layer other than the connecting layer, and the containers located in the non-connecting layer are only stored by the Container handling equipment operations.
- 如权利要求24所述的仓储调度系统,其特征在于,所述第一搬运设备,进一步被配置为搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The storage scheduling system according to claim 24, wherein the first transporting device is further configured to transport the target movable shelf on which the target first container is placed to the target workstation;所述目标容器装卸设备,进一步被配置为将所述目标第一容器在接驳层内、非接驳层内或者接驳层与非接驳层之间调换位置。The target container handling device is further configured to transpose the target first container within a docked level, within a non-connected level, or between a connected level and a non-connected level.
- 如权利要求1所述的仓储调度系统,其特征在于,所述系统还包括混合可移动载具,所述混合可移动载具位于所述库存区域,其中,所述混合可移动载具可承载可容纳仓储货物的第一容器、可容纳仓储货物的第二容器和存储货物中的至少两种。The warehouse scheduling system according to claim 1, characterized in that, the system further comprises a hybrid mobile carrier, the hybrid mobile carrier is located in the inventory area, wherein the hybrid mobile carrier can carry At least two of the first container that can accommodate the stored goods, the second container that can accommodate the stored goods, and the stored goods.
- 如权利要求26所述的仓储调度系统,其特征在于,所述控制服务器,还被配置为根据订单任务确定目标混合可移动载具,同时确定用于搬运所述目标混合可移动载具的第三搬运设备,并向所述第三搬运设备发送第三搬运指令;The warehouse scheduling system according to claim 26, wherein the control server is further configured to determine the target hybrid mobile carrier according to the order task, and at the same time determine the first hybrid mobile carrier used to carry the target 3. Handling equipment, and sending a third handling instruction to the third handling equipment;所述第三搬运设备,被配置为响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站。The third conveying device is configured to convey the target hybrid movable carrier to the target workstation in response to the third conveying instruction.
- 一种仓储调度方法,其特征在于,所述方法应用于仓储调度系统,所述系统包括控制服务器、库存区域、至少两种不同的可移动载具、搬运设备、容器装卸设备、工作站,其中,所述至少两种不同的可移动载具包括可移动货架和除所述可移动货架之外的其它种可移动载具,所述库存区域包括多个可移动货架和多个其它种可移动载具,所述可移动货架包括至少一层隔板,所述至少一层隔板将所述可移动货架分割为至少两层,所述可移动货架的隔板上设置有至少一个存储位,每个存储位可承载至少一个可容纳仓储货物的第一容器,所述其它种可移动载具上承载仓储货物或者承载可容纳仓储货物的第二容器;A warehousing scheduling method, characterized in that the method is applied to a warehousing scheduling system, and the system includes a control server, an inventory area, at least two different movable carriers, handling equipment, container handling equipment, and a workstation, wherein, The at least two different movable carriers include movable racks and other types of movable carriers other than the movable racks, and the inventory area includes a plurality of movable racks and a plurality of other types of movable carriers. The movable shelf includes at least one layer of partitions, the at least one layer of partitions divides the movable shelf into at least two layers, and at least one storage position is arranged on the partition of the movable shelf, each Each storage position can carry at least one first container that can accommodate stored goods, and the other type of movable carrier can carry stored goods or a second container that can accommodate stored goods;所述控制服务器确定目标可移动货架、其它种目标可移动载具以及目标工作站,同时确定用于搬运所述目标可移动货架的第一搬运设备、用于搬运其它种目标可移动载具的第二搬运设备、用于装卸第一容器的目标容器装卸设备,并向所述第一搬运设备发送第一搬运指令,向所述第二搬运设备发送第二搬运指令,向所述目标容器装卸设备发送装卸指令;The control server determines the target movable shelf, other types of target movable carriers, and the target workstation, and at the same time determines the first transport equipment used to transport the target movable shelf, and the first transport device used to transport other types of target movable carriers. Two handling equipment, the target container handling equipment used for loading and unloading the first container, and sending a first handling instruction to the first handling equipment, sending a second handling instruction to the second handling equipment, and sending a second handling instruction to the target container handling equipment Send loading and unloading instructions;所述第一搬运设备响应于所述第一搬运指令,搬运所述目标可移动货架到所述目标工作站;The first transporting device transports the target movable shelf to the target workstation in response to the first transport instruction;所述第二搬运设备响应于所述第二搬运指令,搬运所述其它种目标可移动载具至所述目标工作站;The second transporting device transports the other type of target movable carrier to the target workstation in response to the second transport instruction;所述目标容器装卸设备位于所述目标工作站响应于所述装卸指令,从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中。The target container handling equipment is located at the target workstation and responds to the loading and unloading instruction to take the target first container from the target movable rack or place the target first container in the target movable rack.
- 如权利要求28所述的仓储调度方法,其特征在于,所述工作站设置传输线,所述工作站的站点位于所述传输线的传输路径中,所述传输线包括传输线入口和传输线出口,在所述传输线入口和所述传输线出口分别设置有容器装卸设备;The warehouse scheduling method according to claim 28, wherein the workstation is provided with a transmission line, and the station of the workstation is located in the transmission path of the transmission line, and the transmission line includes a transmission line entrance and a transmission line exit, and at the transmission line entrance and the outlet of the transmission line are respectively provided with container loading and unloading equipment;位于所述传输线入口的容器装卸设备从可移动货架的存储位中取出第一容器并放在所述传输线上;a container handling device located at the entrance of said transfer line removes a first container from a storage position of a movable rack and places it on said transfer line;位于所述传输线出口的容器装卸设备从所述传输线出口取出所述第一容器并放在可移动货架的存储位。A container handling device located at the exit of the transfer line removes the first container from the exit of the transfer line and places it in a storage position of a movable rack.
- 如权利要求28所述的仓储调度方法,其特征在于,所述工作站设置有至少一个缓存位,所述缓存位用于缓存所述容器装卸设备从所述可移动货架上取出的第一容器或缓存用于放在所述可移动货架的第一容器;The warehouse scheduling method according to claim 28, wherein the workstation is provided with at least one buffer position, and the buffer position is used for buffering the first container or caching a first container for placement on said removable shelf;所述目标容器装卸设备从所述目标可移动货架中取出目标第一容器或者将目标第一容器放在所述目标可移动货架中,包括:The target container handling equipment takes out the target first container from the target movable rack or puts the target first container in the target movable rack, comprising:所述容器装卸设备从可移动货架的存储位中取出第一容器并放在所述缓存位中,或者,从所述缓存位中取出第一容器并放在所述可移动货架中。The container handling device removes the first container from the storage position of the movable rack and places it in the buffer position, or removes the first container from the buffer position and places it in the movable rack.
- 如权利要求28所述的仓储调度方法,其特征在于,所述方法还包括:The storage scheduling method according to claim 28, wherein the method further comprises:所述控制服务器调度所述第一搬运设备将所述目标可移动货架搬运回所述库存区域的原位置或其他位置;和/或,调度所述第二搬运设备将所述其它种目标可移动载具搬运回所述库存区域的原位置或其他位置。The control server schedules the first transport equipment to transport the target movable rack back to the original position or other positions of the inventory area; and/or, schedules the second transport equipment to transport the other types of target movable racks The vehicle is transported back to its original location or other location in the inventory area.
- 如权利要求31所述的仓储调度方法,其特征在于,所述方法还包括:The warehouse scheduling method according to claim 31, characterized in that the method further comprises:所述控制服务器根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定所述可移动货架在返回至所述库存区域时的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定所述其它种可移动载具在返回至所述库存区域时的存储位。The control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the ranking of the activity of the movable shelf. The storage position of the mobile shelf when returning to the storage area; and/or, according to at least one of the shipment frequency and the shipment quantity of the goods stored on the other types of movable carriers, determine other types of movable The activity of the vehicle determines the storage position of the other types of movable vehicles when they return to the inventory area according to the ranking of the activity of other types of movable vehicles.
- 如权利要求31所述的仓储调度方法,其特征在于,所述方法还包括:The warehouse scheduling method according to claim 31, characterized in that the method further comprises:所述控制服务器根据所述工作站与空闲的存储位之间的距离排序,确定可移动货架和/或其它种可移动载具在返回至所述库存区域时的存储位。The control server sorts according to the distance between the workstation and the free storage space, and determines the storage position of the movable shelf and/or other types of movable carriers when returning to the inventory area.
- 如权利要求31所述的仓储调度方法,其特征在于,所述方法还包括:The warehouse scheduling method according to claim 31, characterized in that the method further comprises:所述控制服务器响应于理货任务,调度所述第一搬运设备将可移动货架从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变;和/或,调度所述第二搬运设备将其它种可移动载具从所述库存区域的原存储位调整至其他存储位或者保持原存储位不变。In response to the tally task, the control server schedules the first handling equipment to adjust the movable rack from the original storage position of the inventory area to another storage position or keep the original storage position unchanged; and/or, schedules the The second handling device adjusts other types of movable carriers from the original storage location in the inventory area to other storage locations or keeps the original storage location unchanged.
- 如权利要求34所述的仓储调度方法,其特征在于,所述方法还包括:The storage scheduling method according to claim 34, wherein the method further comprises:所述控制服务器根据所述可移动货架上存储的货物的货物装卸频率以及货物装卸数量中的至少一种,确定可移动货架的活跃度,根据可移动货架的活跃度的排序,确定可移动货架在理货时调整位置后的存储位;和/或,根据所述其它种可移动载具上存储的货物的出货频率以及出货数量中的至少一种,确定其它种可移动载具的活跃度,根据其它种可移动载具的活跃度的排序,确定其它种可移动载具在理货时调整位置后的存储位。The control server determines the activity of the movable shelf according to at least one of the cargo loading and unloading frequency and the cargo loading and unloading quantity of the goods stored on the movable shelf, and determines the activity of the movable shelf according to the sorting of the activity of the movable shelf. The storage position after adjusting the position during tallying; and/or, according to at least one of the shipping frequency and the shipment quantity of the goods stored on the other kinds of movable carriers, determine the location of other kinds of movable carriers Activity, according to the ranking of the activity of other types of movable vehicles, determine the storage positions of other types of movable vehicles after their positions are adjusted during tallying.
- 如权利要求28所述的仓储调度方法,其特征在于,所述方法还包括:The storage scheduling method according to claim 28, wherein the method further comprises:所述控制服务器确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,同时确定用于搬运所述目标可移动货架的第一搬运设备和用于 装卸所述目标第一容器的目标容器装卸设备,并向所述第一搬运设备发送搬运指令,向所述目标容器装卸设备发送装卸指令;The control server determines the target first container on the target movable shelf, the current storage location of the target first container, and the adjusted target position, and at the same time determines the first transport equipment and user for transporting the target movable shelf. a target container handling equipment for loading and unloading the target first container, and sending a handling instruction to the first handling equipment, and sending a loading and unloading instruction to the target container handling equipment;所述第一搬运设备响应于所述搬运指令,搬运放置有所述目标第一容器的目标可移动货架到所述目标工作站;The first handling device, in response to the handling instruction, transports the target movable shelf on which the target first container is placed to the target workstation;所述目标容器装卸设备位响应于所述装卸指令,从所述当前存储位取出所述目标第一容器,并放置在所述调整后目标位置。The target container handling equipment position responds to the loading and unloading command, taking the target first container from the current storage position and placing it in the adjusted target position.
- 如权利要求36所述的仓储调度方法,其特征在于,所述控制服务器确定所述目标第一容器的调整后目标位置,包括:The warehouse scheduling method according to claim 36, wherein said control server determining the adjusted target position of said target first container comprises:所述控制服务器根据所述目标第一容器中存储的货物的热度和/或所述目标第一容器中存储的货物与其它容器中存储的货物之间的关联度确定所述目标第一容器的调整后目标位置。The control server determines the temperature of the target first container according to the heat of the goods stored in the target first container and/or the degree of correlation between the goods stored in the target first container and the goods stored in other containers. Adjusted target position.
- 如权利要求36所述的仓储调度方法,其特征在于,所述控制服务器确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后目标位置,包括:The storage scheduling method according to claim 36, wherein the control server determines the target first container on the target movable shelf, the current storage position of the target first container, and the adjusted target position, comprising:所述控制服务器响应于预设容器调整触发条件确定目标可移动货架上的目标第一容器、所述目标第一容器的当前存储位以及调整后存储位。The control server determines the target first container on the target movable shelf, the current storage location and the adjusted storage location of the target first container in response to a preset container adjustment trigger condition.
- 如权利要求38所述的仓储调度方法,其特征在于,所述预设容器调整触发条件包括用于拣选订单的订单任务或用于调整容器位置的容器调整任务。The warehouse scheduling method according to claim 38, wherein the preset container adjustment trigger condition includes an order task for picking an order or a container adjustment task for adjusting the position of the container.
- 如权利要求28所述的仓储调度方法,其特征在于,所述系统还包括混合可移动载具,所述混合可移动载具位于所述库存区域,其中,所述混合可移动载具可承载可容纳仓储货物的第一容器、可容纳仓储货物的第二容器和存储货物中的至少两种:The storage scheduling method according to claim 28, wherein the system further comprises a hybrid movable carrier, the hybrid movable carrier is located in the inventory area, wherein the hybrid movable carrier can carry At least two of the first container capable of containing the stored goods, the second container capable of containing the stored goods, and the stored goods:所述控制服务器根据订单任务确定目标混合可移动载具,同时确定用于搬运所述目标混合可移动载具的第三搬运设备,并向所述第三搬运设备发送第三搬运指令;The control server determines the target hybrid movable carrier according to the order task, and at the same time determines a third handling device for handling the target hybrid movable carrier, and sends a third handling instruction to the third handling device;所述第三搬运设备响应于所述第三搬运指令,搬运所述目标混合可移动载具到所述目标工作站。The third transport device transports the target hybrid transportable carrier to the target workstation in response to the third transport instruction.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122496573 | 2021-10-15 | ||
CN202111250617.5 | 2021-10-26 | ||
CN202122588427.6 | 2021-10-26 | ||
CN202111250617.5A CN115973658A (en) | 2021-10-15 | 2021-10-26 | Storage scheduling system and method |
CN202122588427.6U CN216188201U (en) | 2021-10-15 | 2021-10-26 | Storage scheduling system |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023071399A1 true WO2023071399A1 (en) | 2023-05-04 |
Family
ID=80891007
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2022/111895 WO2023071399A1 (en) | 2021-10-15 | 2022-08-11 | Inventory management method and system |
Country Status (2)
Country | Link |
---|---|
CN (2) | CN115973658A (en) |
WO (1) | WO2023071399A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115973658A (en) * | 2021-10-15 | 2023-04-18 | 北京极智嘉科技股份有限公司 | Storage scheduling system and method |
WO2024032602A1 (en) * | 2022-08-10 | 2024-02-15 | 北京极智嘉科技股份有限公司 | Warehousing system, warehousing system scheduling method and apparatus, and electronic device |
CN117657646A (en) * | 2022-08-30 | 2024-03-08 | 北京极智嘉科技股份有限公司 | Warehouse system |
CN117657662B (en) * | 2024-02-01 | 2024-04-16 | 杭州安耐特实业有限公司 | Automatic stereoscopic warehouse of change storage |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106311615A (en) * | 2016-09-14 | 2017-01-11 | 上海极络智能科技有限公司 | Layering goods picking method and system and calculating device |
US20180082162A1 (en) * | 2016-09-16 | 2018-03-22 | Amazon Technologies, Inc. | Amassing pick and/or storage task density for inter-floor transfer |
CN109086921A (en) * | 2018-07-19 | 2018-12-25 | 北京极智嘉科技有限公司 | Shelf location method of adjustment, device, computer equipment and storage medium |
CN109592280A (en) * | 2019-01-21 | 2019-04-09 | 深圳市海柔创新科技有限公司 | A kind of intelligent warehousing system, cargo pick and place method and its background process terminal |
CN110040412A (en) * | 2019-04-24 | 2019-07-23 | 深圳市海柔创新科技有限公司 | Intelligent warehousing system, processing terminal, storage robot and intelligent storage method |
CN112036667A (en) * | 2020-09-29 | 2020-12-04 | 劢微机器人科技(深圳)有限公司 | Warehouse goods location optimization method, equipment, storage medium and device |
CN113264302A (en) * | 2020-06-12 | 2021-08-17 | 深圳市海柔创新科技有限公司 | Control method and device of warehousing robot, robot and warehousing system |
CN216188201U (en) * | 2021-10-15 | 2022-04-05 | 北京极智嘉科技股份有限公司 | Storage scheduling system |
CN216188184U (en) * | 2021-10-15 | 2022-04-05 | 北京极智嘉科技股份有限公司 | Storage scheduling system |
-
2021
- 2021-10-26 CN CN202111250617.5A patent/CN115973658A/en active Pending
- 2021-10-26 CN CN202122588427.6U patent/CN216188201U/en active Active
-
2022
- 2022-08-11 WO PCT/CN2022/111895 patent/WO2023071399A1/en unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106311615A (en) * | 2016-09-14 | 2017-01-11 | 上海极络智能科技有限公司 | Layering goods picking method and system and calculating device |
US20180082162A1 (en) * | 2016-09-16 | 2018-03-22 | Amazon Technologies, Inc. | Amassing pick and/or storage task density for inter-floor transfer |
CN109086921A (en) * | 2018-07-19 | 2018-12-25 | 北京极智嘉科技有限公司 | Shelf location method of adjustment, device, computer equipment and storage medium |
CN109592280A (en) * | 2019-01-21 | 2019-04-09 | 深圳市海柔创新科技有限公司 | A kind of intelligent warehousing system, cargo pick and place method and its background process terminal |
CN110040412A (en) * | 2019-04-24 | 2019-07-23 | 深圳市海柔创新科技有限公司 | Intelligent warehousing system, processing terminal, storage robot and intelligent storage method |
CN113264302A (en) * | 2020-06-12 | 2021-08-17 | 深圳市海柔创新科技有限公司 | Control method and device of warehousing robot, robot and warehousing system |
CN112036667A (en) * | 2020-09-29 | 2020-12-04 | 劢微机器人科技(深圳)有限公司 | Warehouse goods location optimization method, equipment, storage medium and device |
CN216188201U (en) * | 2021-10-15 | 2022-04-05 | 北京极智嘉科技股份有限公司 | Storage scheduling system |
CN216188184U (en) * | 2021-10-15 | 2022-04-05 | 北京极智嘉科技股份有限公司 | Storage scheduling system |
Also Published As
Publication number | Publication date |
---|---|
CN115973658A (en) | 2023-04-18 |
CN216188201U (en) | 2022-04-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2023071399A1 (en) | Inventory management method and system | |
WO2022095592A1 (en) | Warehouse management system and method | |
CN109279249B (en) | Goods intensive storage method, device, system and storage medium | |
CN216735894U (en) | Storage scheduling system | |
CA2939135C (en) | Intermediate holding facility for picking station | |
CN216188184U (en) | Storage scheduling system | |
WO2022095593A1 (en) | Warehouse management system and method | |
WO2022095835A1 (en) | Warehousing management system and method | |
CN110606305A (en) | Intelligent sorting system and method, warehousing robot and processing terminal | |
CN216835493U (en) | Storage scheduling system | |
CN217397486U (en) | Warehouse management system | |
CN114620386B (en) | Warehouse system and control method thereof | |
CN114229312B (en) | Cargo handling method, device, server and storage medium | |
CN112278676B (en) | Logistics storage system and warehouse-in and warehouse-out method | |
CN216188204U (en) | Storage scheduling system | |
CN116002257A (en) | Warehouse system, warehouse system scheduling method, warehouse system scheduling device and electronic equipment | |
WO2023151521A1 (en) | Warehouse management system and method | |
CN218023496U (en) | Storage scheduling system | |
EP4160347A1 (en) | Inventory management method and system | |
WO2022142923A1 (en) | Warehousing system and warehousing task processing method | |
WO2023071400A1 (en) | Warehouse scheduling system and method | |
WO2023071823A1 (en) | Warehousing scheduling system and method | |
CN116620752A (en) | Warehouse management system and method | |
CN116062365A (en) | Warehouse scheduling system and method | |
CN116022492A (en) | Warehouse scheduling system and method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22885299 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |