WO2023069031A1 - A shungite based thin film polymer for electromagnetic field protection and its production method - Google Patents

A shungite based thin film polymer for electromagnetic field protection and its production method Download PDF

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Publication number
WO2023069031A1
WO2023069031A1 PCT/TR2021/051082 TR2021051082W WO2023069031A1 WO 2023069031 A1 WO2023069031 A1 WO 2023069031A1 TR 2021051082 W TR2021051082 W TR 2021051082W WO 2023069031 A1 WO2023069031 A1 WO 2023069031A1
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Prior art keywords
shungite
electromagnetic field
thin film
based thin
polymer
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PCT/TR2021/051082
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French (fr)
Inventor
Seda DEMIREL TOPEL
Serdar OKUYUCU
Mehmet SAGLIK
Mehmet Hakan UGURLU
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Antalya Bilim Universitesi Rektorlugu
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Priority to PCT/TR2021/051082 priority Critical patent/WO2023069031A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/205Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase
    • C08J3/21Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the polymer being premixed with a liquid phase
    • C08J3/212Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the polymer being premixed with a liquid phase and solid additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • H05K9/0083Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising electro-conductive non-fibrous particles embedded in an electrically insulating supporting structure, e.g. powder, flakes, whiskers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2329/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
    • C08J2329/02Homopolymers or copolymers of unsaturated alcohols
    • C08J2329/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones

Definitions

  • the invention relates to shungite included thin films comprising at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) which are environmentally friendly, biodegradable and non-toxic polymer support materials and its production method for coating the surfaces of electrical appliances that emit electromagnetic field.
  • PGA polyglycolide
  • PLGA polylactide-co-glycolide
  • PCL polycaprolactone
  • PBS poly (butylene succinate)
  • PVA polyvinyl alcohol
  • EM waves emitted from cell phones, microwave ovens, computers, radars, base stations, business machines, electronic devices in hospitals, military defense and attack systems are just some of the examples of resulting to electrosmog.
  • metals such as copper, brass, nickel, silver, steel, or tin are the most common materials for EMF shielding.
  • metal-based composites for EMF shielding
  • polymer materials have been developed due to their flexibility, easy to process, low weight and tunable mechanical properties.
  • polymer composites including conductive fillers such as metal powders or carbon fibers have an excellent EMF shielding efficiency via reflection process.
  • silver nanowires (AgNW) integrated polystyrene (PS) matrix and multiwalled carbon nanotube incorporated PS composites have been synthesized for EMF shielding with a high efficiency.
  • the surface area and particles size of the conductive fillers may affect the shielding performance.
  • carbon black, carbon fiber or carbon nanotubes may easily generate a conductive network within the polymer matrices due to their high surface area.
  • carbon based fillers may also mix to conductive polymers such as polypyrrole (PPy), polythiophene (PTH), polyfuran (PF), polyaniline (PANI), polyacetylene (PA), polyparaphenylene (PPP), poly(p-phenylene vinylene) (PPV), and poly(3,4-ethylenedioxythiophene) (PEDOT).
  • Py polypyrrole
  • PTH polythiophene
  • PF polyfuran
  • PANI polyaniline
  • PA polyacetylene
  • PPP polyparaphenylene
  • PPP poly(p-phenylene vinylene)
  • PEDOT poly(3,4-ethylenedioxythiophene)
  • shungite is the most promising filler in composite shielding materials. It is a Precambrian rock with a high carbon content (90-95 %) which is extracted from Karelia in Russia.
  • the shungite based composite materials used in the art comprises plastic based polymers.
  • the drawbacks of the plastics are their accumulation in the environment every year and can remain unchanged over a period between 100 and 500 years since their degradation is very slow and their degraded fragments contaminate with water or soil that impacts directly to the environment and health.
  • the invention relates to shungite included thin films comprising at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymer support materials and its production method for coating the surfaces of electrical appliances that emit electromagnetic field.
  • PGA polyglycolide
  • PLGA polylactide-co-glycolide
  • PCL polycaprolactone
  • PBS poly (butylene succinate)
  • PVA polyvinyl alcohol
  • the aim of our invention is to reduce the damages caused by the electromagnetic field with the production of Shungite I polymer support material thin films which are cost-effective, flexible and light materials that can be easily apply to any electronic devices as a thin film coating material.
  • the reason of choosing at least one of the polymer support materials listed above as a polymer in the composite is that they are biocompatible, non-toxic and non-carcinogenic and gains a flexible property to the material as well. Therefore, one of these environmentally friendly and biodegradable polymer support materials has been used to prepare the shungite based material. As a result, the content of the prepared compound consists of all natural components which have no toxicity on the water or soil.
  • Invention comprises at least one of the polyglycolide (PGA), polylactide-co- glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymer support materials to produce shungite based polymer composites for EMF shielding. These materials are chosen because of being biodegradable and non-toxic.
  • Absorption power (A) and absorption efficiency (AE%) reveals the attenuation contribution in EM absorption when EM waves pass through the composite.
  • a and AE% factors was calculated from Equations-2 and 3, respectively.

Abstract

The invention relates to shungite thin films comprising at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymer support materials and its production method for coating the surfaces of electrical appliances that emit electromagnetic field.

Description

A SHUNGITE BASED THIN FILM POLYMER FOR ELECTROMAGNETIC FIELD PROTECTION AND ITS PRODUCTION METHOD
TECHNICAL FIELD
The invention relates to shungite included thin films comprising at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) which are environmentally friendly, biodegradable and non-toxic polymer support materials and its production method for coating the surfaces of electrical appliances that emit electromagnetic field.
BACKGROUND
Today, electrical and electronic devices are present in all areas of our lives. With the development of technology, although the use of these devices makes our lives easier, it causes a serious environmental pollution caused by electromagnetic (EM) waves, and this type of environmental pollution is known as "electrosmog". EM waves emitted from cell phones, microwave ovens, computers, radars, base stations, business machines, electronic devices in hospitals, military defense and attack systems are just some of the examples of resulting to electrosmog.
All electrical appliances that have become a part of our lives emit electromagnetic waves. These EM emissions disrupt DNA and RNA synthesis and protein formation by damaging the human body at a molecular and cellular level. As a result, it may cause neurological diseases such as brain tumors, Alzheimer's, Parkinson’s, and MS (Multiple Sclerosis) as we are exposed to those harmful waves for a longer period of time. The symptoms as dizziness, depression, attention deficit, and concentration impairment were found in people living close to base stations and high-voltage lines. The development of technology does not only affect the lives of individuals, but also uses EM shielding technology in the field of military defense and attack which creates very large electromagnetic fields in the explosion of nuclear weapons. This EM field generates short duration high pulse voltages of thousands of volts. The possible effects of such cases on humans can lead to unpredictable negative consequences. For this reason, the production of materials with electromagnetic wave absorption (EMA) or in other words electromagnetic field (EMF) shielding feature has gained importance in recent years in order to protect against the harmful effects of EM radiation with increasing health and environmental awareness.
In principle, metals such as copper, brass, nickel, silver, steel, or tin are the most common materials for EMF shielding. However, they have a limited applications in modem devices due to their propensity to corrosion, low flexibility, and high weights. Instead of utilizing metal-based composites for EMF shielding, polymer materials have been developed due to their flexibility, easy to process, low weight and tunable mechanical properties. Generally, polymer composites including conductive fillers such as metal powders or carbon fibers have an excellent EMF shielding efficiency via reflection process. For instance, silver nanowires (AgNW) integrated polystyrene (PS) matrix and multiwalled carbon nanotube incorporated PS composites have been synthesized for EMF shielding with a high efficiency. On the other hand, the surface area and particles size of the conductive fillers may affect the shielding performance. For instance, carbon black, carbon fiber or carbon nanotubes may easily generate a conductive network within the polymer matrices due to their high surface area. Furthermore, carbon based fillers may also mix to conductive polymers such as polypyrrole (PPy), polythiophene (PTH), polyfuran (PF), polyaniline (PANI), polyacetylene (PA), polyparaphenylene (PPP), poly(p-phenylene vinylene) (PPV), and poly(3,4-ethylenedioxythiophene) (PEDOT). The advantages of these composite polymers are that they may easily apply to flexible television screens or acceptors in polymeric solar cells.
In addition to the carbon-based fillers mentioned above, shungite is the most promising filler in composite shielding materials. It is a Precambrian rock with a high carbon content (90-95 %) which is extracted from Karelia in Russia. The shungite based composite materials used in the art comprises plastic based polymers. The drawbacks of the plastics are their accumulation in the environment every year and can remain unchanged over a period between 100 and 500 years since their degradation is very slow and their degraded fragments contaminate with water or soil that impacts directly to the environment and health.
DETAILED DESCRIPTION OF THE INVENTION
The invention relates to shungite included thin films comprising at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymer support materials and its production method for coating the surfaces of electrical appliances that emit electromagnetic field. In order to test the EMF shielding properties of these materials, firstly their composites have been prepared by mechanically stirring of Shungite:polymer support material, 40:60 % (w/w) in deionized water. If the mass ratio of the shungite was increased, the EMF absorption was enhanced. However, the composite material lost its flexibility and became easily fragile. In case of increasing the mass ratio of the polymer support material in the composite resulted to a good flexibility, but decreased the EMF absorption. Once their composites were prepared, their wet thin films were produced by a coating device. The resultant films were flexible and easily attach to any surfaces. Their EM shielding properties have been measured by a vector network analysis (VNA) at 8-12 GHz and yielded that nearly 76.7 % of the EM wave has been absorbed by shungite/PVA (used as polymer support material) material thin film with a 30 pm thickness.
The aim of our invention is to reduce the damages caused by the electromagnetic field with the production of Shungite I polymer support material thin films which are cost-effective, flexible and light materials that can be easily apply to any electronic devices as a thin film coating material. The reason of choosing at least one of the polymer support materials listed above as a polymer in the composite is that they are biocompatible, non-toxic and non-carcinogenic and gains a flexible property to the material as well. Therefore, one of these environmentally friendly and biodegradable polymer support materials has been used to prepare the shungite based material. As a result, the content of the prepared compound consists of all natural components which have no toxicity on the water or soil.
Invention comprises at least one of the polyglycolide (PGA), polylactide-co- glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymer support materials to produce shungite based polymer composites for EMF shielding. These materials are chosen because of being biodegradable and non-toxic.
Two different solutions comprising at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymer support materials were prepared in 10 mL of deionized H2O at 60°C. Shungite was added to the prepared solutions, at a ratio of 40:60% (w/w) shungite: polymer support material, respectively. The mixture was stirred at 45 °C for half an hour, then poured onto a double-sided adhesive tape. With a film coating apparatus, 30 pm thickness films have been obtained. The higher molecular weight of polymer support material has been resulted to a higher flexibility thin film compared to the low molecular weight. The prepared sticker can be affixed to the devices on which electromagnetic waves are emitted.
Figure imgf000005_0001
Graphic 1 . Absorption efficiency of Sungite/PVA (40:60%) at 8.0-12.5 GHz
Above given graphic shows the absorption efficiency (AE %) of the Sunghite/ PVA (used as polymer support material) support material. To calculate the AE (%), firstly the effect of total shielding on absorption and reflection effect was calculated from Equation-1.
Figure imgf000005_0002
(Equation-1 )
Absorption power (A) and absorption efficiency (AE%) reveals the attenuation contribution in EM absorption when EM waves pass through the composite. A and AE% factors was calculated from Equations-2 and 3, respectively.
A = 1 - (Tr + Re) (Equation-2)
AE (%) = [T1/(1 -Re)] x 100 (Equation-3)
In the represented graph, The AE (%) of Shungite/PVA (40:60 %) was plotted to the applied GHz and the highest absorption (76.7%) has been observed at 11 ,9 GHz.

Claims

1. A shungite based thin film polymer for electromagnetic field protection characterized by comprising shungite and a biodegradable and flexible polymer support material at a ratio of 40:60% (w/w) respectively.
2. A shungite based thin film polymer for electromagnetic field protection of Claim 1 characterized by wherein the polymer support material is at least one of the polyglycolide (PGA), polylactide-co-glycolide (PLGA), polycaprolactone (PCL) and poly (butylene succinate) (PBS) and polyvinyl alcohol (PVA) polymers.
3. A method for producing a shungite based thin film polymer for electromagnetic field protection mentioned in the any claims above characterized by comprising the steps below.
- Preparing a solution comprising a biodegradable and flexible polymer support material in 10 mL of deionized H2O at 60°C,
- Adding shungite to the prepared solutions at a ratio of 40:60% (w/w) shungite:polymer support material respectively,
- Stirring the mixture at 45 °C for half an hour,
- Pouring the mixture onto a double-sided adhesive tape,
- Obtaining a film with a 30 pm thickness via film coating apparatus.
5
PCT/TR2021/051082 2021-10-21 2021-10-21 A shungite based thin film polymer for electromagnetic field protection and its production method WO2023069031A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030155143A1 (en) * 2002-02-15 2003-08-21 Tadashi Fujieda Electromagnetic wave absorption material and an associated device
KR20130109382A (en) * 2012-03-27 2013-10-08 현대자동차주식회사 Biodegradable composites for shielding of electromagnetic wave containing carbon nanomaterials and biodegradable polymer and a fabrication process thereof
KR20170045007A (en) * 2015-10-16 2017-04-26 송남강 Products comprising shungite and method for manufacturing the same
KR101968316B1 (en) * 2017-10-25 2019-04-22 주식회사 더네이처코리아 Medical container containing biodegradable polymer plastics

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030155143A1 (en) * 2002-02-15 2003-08-21 Tadashi Fujieda Electromagnetic wave absorption material and an associated device
KR20130109382A (en) * 2012-03-27 2013-10-08 현대자동차주식회사 Biodegradable composites for shielding of electromagnetic wave containing carbon nanomaterials and biodegradable polymer and a fabrication process thereof
KR20170045007A (en) * 2015-10-16 2017-04-26 송남강 Products comprising shungite and method for manufacturing the same
KR101968316B1 (en) * 2017-10-25 2019-04-22 주식회사 더네이처코리아 Medical container containing biodegradable polymer plastics

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
ANTONETS, I. V. ET AL.: "Electromagnetic shielding effectiveness of lightweight and flexible ultrathin shungite plates", CURRENT APPLIED PHYSICS, vol. 29, pages 97 - 106, XP086767740, DOI: 10.1016/j.cap. 2021.06.00 8 *
THOMASSIN, J.-M. ET AL.: "Polymer/carbon based composites as electromagnetic interference (EMI) shielding materials", MATERIALS SCIENCE AND ENGINEERING: R: REPORTS, vol. 74, no. 7, pages 211 - 232, XP055163356, DOI: 10.1016/ j.mser. 2013.06.00 1 *

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