WO2023065373A1 - 一种低功耗切削链条及具有其的链锯 - Google Patents

一种低功耗切削链条及具有其的链锯 Download PDF

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WO2023065373A1
WO2023065373A1 PCT/CN2021/125999 CN2021125999W WO2023065373A1 WO 2023065373 A1 WO2023065373 A1 WO 2023065373A1 CN 2021125999 W CN2021125999 W CN 2021125999W WO 2023065373 A1 WO2023065373 A1 WO 2023065373A1
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cutting
chain
low
piece
power
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PCT/CN2021/125999
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English (en)
French (fr)
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邓伟
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苏州甘泰精密机械有限公司
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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G23/00—Forestry
    • A01G23/02—Transplanting, uprooting, felling or delimbing trees
    • A01G23/08—Felling trees
    • A01G23/091—Sawing apparatus specially adapted for felling trees
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B17/00—Chain saws; Equipment therefor

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  • the invention belongs to the technical field of chain saw chains, and in particular relates to a low-power consumption cutting chain and a chain saw with the same.
  • Chainsaw is a kind of demolition equipment, mainly used for logging and lumber making.
  • the current chainsaw is mainly gasoline chainsaw, which is noisy and pollutes a lot, and does not meet the requirements of modern environmental protection and cleanliness.
  • the labor intensity of the operator is very high during operation, and the cutting is laborious and difficult to operate.
  • the chain saw chain directly affects the working performance and service life of the chain saw, and the size of the chain is one of the most critical factors.
  • the current chain saw chain has low working efficiency and large load. Most of them can only be used in higher-power chainsaws, not suitable for low-power chainsaws, especially not suitable for use in new lithium battery products.
  • the purpose of the present invention is to provide a low power consumption cutting chain and a chain saw with the same.
  • a low-power cutting chain comprising:
  • each transmission piece has a driving protrusion, and the plurality of transmission pieces are arranged at intervals;
  • a plurality of connecting pieces are used to connect the driving pieces together, and a connecting piece is connected between every two adjacent driving pieces;
  • the product of the maximum cutting width, the maximum height and the average dividing line in the cutting chain is between 130-270mm 3 , including 130mm 3 and 270mm 3 .
  • At least one transmission piece is configured as a vibration-damping piece, and the vibration-damping piece has a vibration-damping slope, and the vibration-damping slope basically transitions smoothly with the depth limiting portion to ensure stable cutting.
  • the average dividing line in the cutting chain is 6.35mm
  • the maximum cutting width is between 2.2-3.55mm, including 2.2mm and 3.55mm
  • the maximum height is between 9.3-12mm, including 9.3mm and 12mm.
  • the maximum cutting width is 3.55mm.
  • the maximum height is 12mm.
  • the material thickness of the driving piece is 0.6mm
  • the material thickness of the connecting piece and the cutting blade are respectively 0.5-0.6mm.
  • the invention discloses a chain saw, which has a guide plate and a cutting chain with low power consumption as described above.
  • the cutting chain is arranged on the guide plate and is configured to circulate around the guide plate.
  • the connecting piece and/or the cutting blade of the cutting chain has a sliding surface for mutual support with the peripheral edge of the guide plate, said edge being adjacent to the corresponding pivot of the connecting piece.
  • the minimum driving power of the chain saw is 0.03KW
  • the cycle speed of the cutting chain is between 3-16m/s, including 3m/s and 16m/s
  • the cutting length of the guide plate is 60 Between -355mm, including 60mm and 355mm.
  • the invention discloses a low-power consumption cutting chain and a chain saw with the same.
  • the cutting chain includes: a plurality of transmission pieces, each of which has a driving protrusion, and the plurality of transmission pieces are arranged at intervals; For connecting the transmission pieces together, a connection piece is connected between every two adjacent transmission pieces; multiple cutting blades connected to the transmission piece, a plurality of cutting blades are arranged at intervals, and each cutting blade has an upper cutting edge and a guide The depth limiting part of the upper cutting edge; a plurality of pivots, hingedly interconnecting the drive piece, the connecting piece and the cutting blade; the product of the maximum cutting width, the maximum height and the average dividing line in the cutting chain is between 130-270mm , including 130mm 3 and 270mm 3 .
  • the invention provides a low-power consumption cutting chain and a chain saw with it.
  • the working efficiency of the cutting chain is at least 30% higher than that of the conventional chain, and the load is reduced to 30-60% of the conventional chain.
  • the chain is small in size, light in weight and low in load. , low energy consumption, compared with conventional chainsaws, it saves labor and money, and is more suitable for the application of new lithium battery products, which greatly improves the time the product is used in the field, so as to better meet the huge workload of users in the field.
  • Lithium chain saws replace gasoline and other high-pollution chain saws to lay a solid foundation.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • Fig. 2 is the front view of the rotation direction of the chain of the present invention
  • Fig. 3 is the top view of chain of the present invention.
  • Fig. 4 is the front view of the thickness direction of chain of the present invention.
  • 1-chain saw 1-chain saw; 2-guide plate; 3-cutting chain; 4-transmission piece; 5-connecting piece; 6-cutting blade; 7-pivot; 8-upper cutting edge; - Vibration-absorbing ramps.
  • a low power consumption cutting chain As shown in Figure 1-4, a low power consumption cutting chain, the cutting chain 3 is installed on the guide plate 2 of the chain saw 1, including:
  • a plurality of connecting pieces 5 are used to connect the driving pieces 4 together, and a connecting piece 5 is connected between every two adjacent driving pieces 4;
  • a plurality of pivots 7 hingedly interconnecting the transmission piece 4 , the connecting piece 5 and the cutting blade 6 ; the pivots 7 define the longitudinal axis and ensure the maximum cutting width A determined by the upper cutting edge 8 .
  • the maximum height C of the cutting chain 3 is measured perpendicular to the pivot 7 from the projection of the drive plate 4 to the upper cutting edge 8; the average dividing line T is determined by the average value of the distances between the adjacent pivots 7, specifically, the cutting The pitch between the two shaft holes of the blade 6 is T1, the pitch between the two shaft holes of the transmission piece 4 is T2, and the pitch between the two shaft holes of the connecting piece 5 is T3.
  • the product of the maximum cutting width A, the maximum height C and the average dividing line T is between 130-270mm 3 , including 130mm 3 and 270mm 3 , wherein the maximum cutting width A is between 2.2-3.55mm, including 2.2mm and 3.55mm ;
  • the maximum height C is between 9.3-12mm, including 9.3mm and 12mm.
  • the material thickness d1 of the driving piece 4 is 0.6 mm; the material thickness d2 of the connecting piece 5 and the cutting blade 6 is 0.5-0.6 mm.
  • the invention also discloses a chain saw.
  • the chain saw 1 includes a guide plate 2 and a cutting chain 3.
  • the cutting chain 3 is arranged on the guide plate 2 and configured to circulate around the guide plate 2.
  • the connecting piece 5 on the cutting chain 3 and the The/or cutting blades 6 each have a sliding surface for mutual support with the peripheral edge of the guide plate 2 which is adjacent to the corresponding pivot 7 of the web 5 .
  • the cutting length L of the guide plate 2 is 60-355mm, including 60mm and 355mm.
  • the maximum circulating speed v of the cutting chain 3 is between 3 and 16 m/s, inclusive.
  • a low power consumption cutting chain As shown in Figure 1-4, a low power consumption cutting chain, the cutting chain 3 is installed on the guide plate 2 of the chain saw 1, including:
  • a plurality of connecting pieces 5 are used to connect the driving pieces 4 together, and a connecting piece 5 is connected between every two adjacent driving pieces 4;
  • a plurality of pivots 7 hingedly interconnecting the transmission piece 4 , the connecting piece 5 and the cutting blade 6 ; the pivots 7 define the longitudinal axis and ensure the maximum cutting width A determined by the upper cutting edge 8 .
  • the maximum height C of the cutting chain 3 is measured perpendicular to the pivot 7 from the projection of the drive plate 4 to the upper cutting edge 8; the average dividing line T is determined by the average value of the distances between the adjacent pivots 7, specifically, the cutting The pitch between the two shaft holes of the blade 6 is T1, the pitch between the two shaft holes of the transmission piece 4 is T2, and the pitch between the two shaft holes of the connecting piece 5 is T3.
  • the product of the maximum cutting width A, the maximum height C and the average boundary T is between 130-270mm 3 , including 130mm 3 and 270mm 3 , wherein the average boundary T is 6.35mm; the maximum cutting width A is 3.55mm.
  • the material thickness d1 of the driving piece 4 is 0.6 mm; the material thickness d2 of the connecting piece 5 and the cutting blade 6 are both 0.5 mm.
  • This embodiment also discloses a chain saw, the chain saw 1 includes a guide plate 2 and a cutting chain 3, the cutting chain 3 is arranged on the guide plate 2 and is configured to circulate around the guide plate 2, the connecting piece 5 and/or cutting
  • the blades 6 each have a sliding surface for mutual support with the peripheral edge of the guide plate 2 which is adjacent to the corresponding pivot 7 of the web 5 .
  • the minimum driving power of the chain saw 1 in this embodiment is 0.03KW
  • the cutting length L of the guide plate 2 is 60-355mm
  • the maximum circulation speed of the cutting chain 3 is 3-16m/s.
  • the surfaces of the transmission piece 4, the connecting piece 5 and the cutting blade 6 of the present invention are selectively antirust-treated according to actual needs, and the surface has no defects such as corrosion, cracks, bumps, etc.;
  • the rivets in the chain saw should be riveted.
  • the cutting blade 6 has a sharp edge, No burrs, curling edges or blunt teeth;
  • the cutting chain 3 should not break after cumulative or continuous operation for 50 hours; the static breaking force of the chain saw 1 should not be less than 2000N.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Ecology (AREA)
  • Environmental Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Sawing (AREA)

Abstract

本发明公开一种低功耗切削链条及具有其的链锯，该切削链条包括：多个传动片；多个连接片；多个切割刀片，每个切割刀片具有上切割刃和引导所述上切割刃的深度限制部；多个枢轴，铰接地互连传动片、连接片和切割刀片；最大切削宽度、最大高度和平均分界线的乘积在130-270mm 3之间，包括130mm 3和270mm 3。本发明的切削链条的工作效率比常规链条提高至少30％，负载降低到常规链条的30-60％，链条体积小，质量轻，低负载，能耗低，相比常规链锯，用起来省力省钱，更适合新型锂电产品的运用，很大的提高了产品在野外使用的时间，从而更能满足用户在野外巨大的工作量，为锂电链锯替代汽油等高污染链锯打下坚实基础。

Description

一种低功耗切削链条及具有其的链锯 技术领域
本发明属于链锯链条技术领域，具体涉及一种低功耗切削链条及具有其的链锯。
背景技术
链锯是破拆器材的一种，主要用于伐木和造材，目前的链锯主要以汽油链锯为主，噪音大，污染排放大，不符合现代环保清洁的要求。同时，操作者在操作时劳动强度非常高，切割吃力，不易操作。链锯链条作为链锯的核心部件之一，直接影响链锯的工作性能和使用寿命等，而链条的尺寸则是最关键因素之一，但是目前的链锯链条工作效率较低，负载大，大多数只能在较大功率的链锯中使用，不适用于小功率链锯，尤其不适合在新型锂电产品中使用。
发明内容
为解决现有技术中存在的技术问题，本发明的目的在于提供一种低功耗切削链条及具有其的链锯。
为实现上述目的，达到上述技术效果，本发明采用的技术方案为：
一种低功耗切削链条，包括：
多个传动片，每个传动片具有驱动突出部，多个传动片间隔设置；
多个连接片，用于将传动片连接在一起，每相邻两个传动片之间连接有一个连接片；
连接于传动片上的多个切割刀片，多个切割刀片间隔设置，每个切割刀片具有上切割刃和引导所述上切割刃的深度限制部；
多个枢轴，铰接地互连传动片、连接片和切割刀片；
所述切削链条中最大切削宽度、最大高度和平均分界线的乘积在130-270mm 3之间，包括130mm 3和270mm 3。
进一步的，至少一个传动片被配置为减振片，该减振片具有减振斜面，所述减振斜面基本上与深度限制部平滑过渡，确保切割的稳定。
进一步的，所述切削链条中平均分界线为6.35mm，最大切削宽度在2.2-3.55mm之间，包括2.2mm和3.55mm，最大高度在9.3-12mm之间，包括9.3mm和12mm。
进一步的，所述最大切削宽度为3.55mm。
进一步的，所述最大高度为12mm。
进一步的，所述传动片的材料厚度为0.6mm，所述连接片及切割刀片的材料厚度分别 为0.5-0.6mm。
本发明公开了一种链锯，所述链锯具有导向板和如上所述的一种低功耗切削链条，切削链条设置在导向板上并配置成围绕导向板循环转动。
进一步的，所述切削链条的连接片和/或切割刀片具有滑动表面，用于与导向板的周边边缘相互支撑，所述边缘与所述连接片的对应枢轴相邻。
进一步的，所述链锯的驱动功率最低为0.03KW，所述切削链条的循环速度介于3-16m/s之间，包括3m/s和16m/s，所述导向板的切割长度在60-355mm之间，包括60mm和355mm。
与现有技术相比，本发明的有益效果为：
本发明公开了一种低功耗切削链条及具有其的链锯，该切削链条包括：多个传动片，每个传动片具有驱动突出部，多个传动片间隔设置；多个连接片，用于将传动片连接在一起，每相邻两个传动片之间连接有一个连接片；连接于传动片上的多个切割刀片，多个切割刀片间隔设置，每个切割刀片具有上切割刃和引导所述上切割刃的深度限制部；多个枢轴，铰接地互连传动片、连接片和切割刀片；切削链条中最大切削宽度、最大高度和平均分界线的乘积在130-270mm 3之间，包括130mm 3和270mm 3。本发明提供的低功耗切削链条及具有其的链锯，该切削链条的工作效率比常规链条提高至少30％，负载降低到常规链条的30-60％，链条体积小，质量轻，低负载，能耗低，相比常规链锯，用起来省力省钱，更适合新型锂电产品的运用，很大的提高了产品在野外使用的时间，从而更能满足用户在野外巨大的工作量，为锂电链锯替代汽油等高污染链锯打下坚实基础。
附图说明
图1为本发明的整体结构示意图；
图2为本发明的链条的转动方向的正视图；
图3为本发明的链条的俯视图；
图4为本发明的链条的厚度方向的正视图；
其中，1-链锯；2-导向板；3-切削链条；4-传动片；5-连接片；6-切割刀片；7-枢轴；8-上切割刃；9-深度限制部；10-减振斜面。
具体实施方式
下面结合对本发明进行详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
以下给出一个或多个方面的简要概述以提供对这些方面的基本理解。此概述不是所有 构想到的方面的详尽综览，并且既非旨在指认出所有方面的关键性或决定性要素亦非试图界定任何或所有方面的范围。其唯一的目的是要以简化形式给出一个或多个方面的一些概念以为稍后给出的更加详细的描述之序。
如图1-4所示，一种低功耗切削链条，该切削链条3安装于链锯1的导向板2上，包括：
多个传动片4，每个传动片4具有驱动突出部，多个传动片4间隔设置；其中至少一部分传动片4中的一个或多个被配置为减振片，该减振片具有一个减振斜面10，该减振斜面10基本上与深度限制部9平滑过渡，确保切割的稳定；
多个连接片5，用于将传动片4连接在一起，每相邻两个传动片4之间连接有一个连接片5；
连接于传动片4上的多个切割刀片6，多个切割刀片6间隔设置，每个切割刀片6具有上切割刃8和引导所述上切割刃8的深度限制部9；
多个枢轴7，铰接地互连传动片4、连接片5和切割刀片6；枢轴7定义纵轴，并确保上切割刃8所确定的最大切削宽度A。
切削链条3的最大高度C垂直于枢轴7从传动片4投影到上切割刃8进行测量；平均分界线T由相互相邻的枢轴7之间的距离的平均值确定，具体的，切割刀片6的两个轴孔之间的节距为T1，传动片4的两个轴孔之间的节距为T2，连接片5的的两个轴孔之间的节距为T3。平均分界线T由T1和T2的平均值确定，T1大于T2，T1＝T3。
最大切削宽度A、最大高度C和平均分界线T的乘积在130-270mm 3之间，包括130mm 3和270mm 3，其中，最大切削宽度A在2.2-3.55mm之间，包括2.2mm和3.55mm；最大高度C在9.3-12mm之间，包括9.3mm和12mm。
传动片4的材料厚度d1为0.6mm；连接片5以及切割刀片6的材料厚度d2为0.5-0.6mm。
本发明还公开了一种链锯，该链锯1包括导向板2和切削链条3，切削链条3设置在导向板2上并配置成围绕导向板2循环，切削链条3上的连接片5和/或切割刀片6均具有滑动表面，用于与导向板2的周边边缘相互支撑，该边缘与连接片5的对应枢轴7相邻。
导向板2的切割长度L为60-355mm，包括60mm和355mm。
切削链条3的最大循环速度v介于3-16m/s之间，包括3m/s和16m/s。
实施例1
如图1-4所示，一种低功耗切削链条，该切削链条3安装于链锯1的导向板2上，包 括：
多个传动片4，每个传动片4具有驱动突出部，多个传动片4间隔设置；其中至少一部分传动片4中的一个或多个被配置为减振片，该减振片具有一个减振斜面10，该减振斜面10基本上与深度限制部9平滑过渡，确保切割的稳定；
多个连接片5，用于将传动片4连接在一起，每相邻两个传动片4之间连接有一个连接片5；
连接于传动片4上的多个切割刀片6，多个切割刀片6间隔设置，每个切割刀片6具有上切割刃8和引导所述上切割刃8的深度限制部9；
多个枢轴7，铰接地互连传动片4、连接片5和切割刀片6；枢轴7定义纵轴，并确保上切割刃8所确定的最大切削宽度A。
切削链条3的最大高度C垂直于枢轴7从传动片4投影到上切割刃8进行测量；平均分界线T由相互相邻的枢轴7之间的距离的平均值确定，具体的，切割刀片6的两个轴孔之间的节距为T1，传动片4的两个轴孔之间的节距为T2，连接片5的的两个轴孔之间的节距为T3。平均分界线T由T1和T2的平均值确定，T1大于T2，T1＝T3。
最大切削宽度A、最大高度C和平均分界线T的乘积在130-270mm 3之间，包括130mm 3和270mm 3，其中，平均分界线T为6.35mm；最大切削宽度A为3.55mm。
传动片4的材料厚度d1为0.6mm；连接片5以及切割刀片6的材料厚度d2均为0.5mm。
本实施例还公开了一种链锯，该链锯1包括导向板2和切削链条3，切削链条3设置在导向板2上并配置成围绕导向板2循环转动，连接片5和/或切割刀片6均具有滑动表面，用于与导向板2的周边边缘相互支撑，该边缘与连接片5的对应枢轴7相邻。
本实施例的链锯1的驱动功率最小为0.03KW，导向板2的切割长度L为60-355mm，切削链条3的最大循环速度为3-16m/s。
需要说明的是，本发明的传动片4、连接片5和切割刀片6的表面根据实际需求选择性做防锈处理，表面无锈蚀、裂痕、磕碰伤等缺陷；链锯中的铆钉铆接时应牢固可靠，无脱落，无漏铆现象，铆接后各零件活动灵活无卡顿现象；在导向板2上运转自如，锯切时无跑偏；铆头光滑匀称；切割刀片6的刃口锋利，无毛边、卷刃或钝齿现象；切削链条3的累计或连续运行50h不断裂；链锯1的静破断拉力应不少于2000N。
本发明未具体描述的部分或结构采用现有技术或现有产品即可，在此不做赘述。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说 明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (9)

  1. 一种低功耗切削链条，其特征在于，包括：
    多个传动片，每个传动片具有驱动突出部，多个传动片间隔设置；
    多个连接片，用于将传动片连接在一起，每相邻两个传动片之间连接有一个连接片；
    连接于传动片上的多个切割刀片，多个切割刀片间隔设置，每个切割刀片具有上切割刃和引导所述上切割刃的深度限制部；
    多个枢轴，铰接地互连传动片、连接片和切割刀片；
    所述切削链条中最大切削宽度、最大高度和平均分界线的乘积在130-270mm 3之间，包括130mm 3和270mm 3。
  2. 根据权利要求1所述的一种低功耗切削链条，其特征在于，至少一个传动片被配置为减振片，该减振片具有减振斜面，所述减振斜面基本上与深度限制部平滑过渡，确保切割的稳定。
  3. 根据权利要求1所述的一种低功耗切削链条，其特征在于，所述切削链条中平均分界线为6.35mm，最大切削宽度为2.2-3.55mm，最大高度为9.3-12mm。
  4. 根据权利要求3所述的一种低功耗切削链条，其特征在于，所述最大切削宽度为3.55mm。
  5. 根据权利要求3所述的一种低功耗切削链条，其特征在于，所述最大高度为12mm。
  6. 根据权利要求1所述的一种低功耗切削链条，其特征在于，所述传动片的材料厚度为0.6mm，所述连接片及切割刀片的材料厚度分别为0.5-0.6mm。
  7. 一种链锯，其特征在于，所述链锯具有导向板和权利要求1-6任一所述的一种低功耗切削链条，所述切削链条设置在导向板上并配置成围绕导向板循环转动。
  8. 根据权利要求7所述的一种链锯，其特征在于，所述切削链条的连接片和/或切割刀片具有滑动表面，用于与导向板的周边边缘相互支撑，所述边缘与所述连接片的对应枢轴相邻。
  9. 根据权利要求7所述的一种链锯，其特征在于，所述链锯的驱动功率最低达到0.03KW，所述切削链条的循环速度为3-16m/s，所述导向板的切割长度为60-355mm。
PCT/CN2021/125999 2021-10-20 2021-10-25 一种低功耗切削链条及具有其的链锯 WO2023065373A1 (zh)

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CN211517752U (zh) * 2020-01-13 2020-09-18 江苏泛华进出口有限公司 电动链锯链条
CN112277085A (zh) * 2020-11-05 2021-01-29 芜湖精锋园林机械科技有限公司 一种新型锯链
CN216292443U (zh) * 2021-10-20 2022-04-15 苏州甘泰精密机械有限公司 一种低功耗切削链条及具有其的链锯

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CN85201692U (zh) * 1985-05-02 1986-06-25 黑龙江省木材采运研究所 耐磨减振型锯链
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