WO2023058389A1 - 管理システム、管理方法およびプログラム - Google Patents
管理システム、管理方法およびプログラム Download PDFInfo
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- WO2023058389A1 WO2023058389A1 PCT/JP2022/033540 JP2022033540W WO2023058389A1 WO 2023058389 A1 WO2023058389 A1 WO 2023058389A1 JP 2022033540 W JP2022033540 W JP 2022033540W WO 2023058389 A1 WO2023058389 A1 WO 2023058389A1
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- 238000007726 management method Methods 0.000 title claims description 80
- 238000004519 manufacturing process Methods 0.000 claims abstract description 113
- 230000008859 change Effects 0.000 claims abstract description 63
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- 238000004364 calculation method Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 9
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- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
Definitions
- the present disclosure relates to a management system for managing production equipment that produces products, a management method in the management system, and a program.
- Patent Document 1 a technique for updating the order of priority of countermeasures against the problem and taking measures according to the order of priority.
- Patent Document 1 does not take into consideration the resource information required for the countermeasures. There is a risk that the priority of countermeasures that make performance worse will be higher, and it cannot be said that effective countermeasures can always be implemented.
- the present disclosure provides a management system and the like that can implement effective countermeasures.
- a management system is a management system that manages a production apparatus that produces a product, and includes a detection unit that detects a state change of the production apparatus, and one or more countermeasures against the state change. Based on the priority order of the determination unit for determining the first countermeasure from among the one or more countermeasures, the resource information required for the first countermeasure, and the state change after the execution of the first countermeasure, an updating unit that updates the priority of the first countermeasure among the one or more countermeasures.
- FIG. 1 is a configuration diagram showing an example of a management system according to an embodiment
- FIG. It is a figure which shows an example of a countermeasure list database. It is a flow chart which shows an example of operation of a management system concerning an embodiment.
- FIG. 11 is a diagram showing an example of an updated countermeasure list database;
- a management system of the present disclosure is a management system for managing a production apparatus that produces a product, and includes a detection unit that detects a state change of the production apparatus, and a priority of one or more countermeasures for the state change. based on the determination unit that determines a first measure from among the one or more measures, resource information required for the first measure, and the state change after the execution of the first measure, the one or more measures an updating unit that updates the priority of the first countermeasure in the countermeasures.
- the priority of the first measure is updated using the resource information required for the first measure.
- the priority of the first measure can be raised so that the first measure can be easily executed.
- the management system further includes an acquisition unit that acquires state information indicating the state of the production apparatus, and the detection unit detects a value indicated by the acquired state information and a predetermined threshold. , the state change may be detected.
- the determining unit determines the first countermeasure by referring to a database in which the state change, the one or more countermeasures, and the priorities of the one or more countermeasures are associated with each other, and determines the first countermeasure.
- One countermeasure may be the countermeasure with the highest priority among the one or more countermeasures.
- the updating unit calculates a new priority of the first countermeasure based on the resource information and the effect of the first countermeasure, and calculates the priority of each of the one or more countermeasures and the new priority.
- the priority of the first countermeasure may be updated based on the degree.
- the priority of the first countermeasure can be updated based on the hierarchical relationship of the priority of the countermeasure.
- the management system further transmits information including the calculated new priority, the state change, the first countermeasure, and the resource information to the terminal of the manager of the production apparatus.
- a communication unit wherein the communication unit acquires approval/disapproval information indicating approval/disapproval of consent to the new priority from the terminal of the administrator; If the information indicating that agreement is possible is included, the priority order of the first measure is updated, and if the approval/denial information includes information indicating that agreement is not possible with the new priority order, the priority order of the first measure is updated. It doesn't have to be.
- the priority of the first measure can be updated, and if the administrator does not agree, the priority of the first measure can be prevented from being updated. In this way, the priority of the first countermeasure can be customized by the administrator.
- the management system may further include a determination unit that determines the effect of the first countermeasure based on the state change after execution of the first countermeasure.
- the effect of the first countermeasure can be determined.
- the determining unit determines that the first countermeasure is ineffective, the determining unit identifies a countermeasure having the second highest priority next to the first countermeasure among the one or more countermeasures, and
- the management system may further include a notification unit that notifies a terminal of an administrator of the production equipment that there is no countermeasure when there is no countermeasure with the highest priority next to the first countermeasure.
- administrators can be notified that there are no high-priority measures. For example, it is possible to allow an administrator or the like to decide on countermeasures, and from the next time onwards, it is possible to add the countermeasures decided by the administrator or the like to a database containing candidate countermeasures decided by the decision unit.
- the management system further includes a calculator that calculates a weighting value based on the resource information, and the updater calculates the weighting value, the determined effect of the first countermeasure, and You may update the priority of said 1st countermeasure based on.
- the weighting value may increase as the resource information decreases.
- the priority of the first measure can be updated based on the weighting value calculated based on the resource information. Specifically, the priority of the first measure is updated by the weighting value that increases as the resource information decreases. can do.
- the resource information is information indicating any one or more of a member necessary for countermeasures against the state change, a worker necessary for countermeasures against the state change, and a working time necessary for countermeasures against the state change.
- a management method of the present disclosure is a management method in a management system that manages a production device that produces a product, detecting a change in the state of the production device and determining the priority of each of one or more countermeasures against the state change. determining a first measure from among the one or more measures, and determining the one or more measures based on the resource information required for the first measure and the state change after the execution of the first measure; Including updating the priority of the first action.
- the program of the present disclosure is a program for causing a computer to execute the management method described above.
- FIG. 1 An embodiment will be described below with reference to FIGS. 1 to 4.
- FIG. 1 An embodiment will be described below with reference to FIGS. 1 to 4.
- FIG. 1 is a configuration diagram showing an example of the management system 1 according to the embodiment.
- the management system 1 is a system that manages production equipment that produces products.
- the production apparatus may be a mounting apparatus, a printing apparatus, or the like, and the product may be a mounting board on which parts or the like are mounted.
- the management system 1 is a computer placed on a production floor where production equipment is arranged.
- the management system 1 may be a computer provided in one housing.
- the components included in the management system 1 may be distributed in two or more housings, and the management system 1 may be realized by two or more computers.
- the management system 1 may not be placed on the production floor, and may be a computer such as a server provided outside the production floor.
- the management system 1 may be realized by two or more servers.
- the management system 1 is a system that can output instructions to workers or production equipment on the production floor according to changes in the state of the production equipment.
- the management system 1 includes an acquisition unit 10, a state monitoring unit 20, a countermeasure determination unit 30, a countermeasure mediation unit 40, an instruction output unit 50, an effect determination unit 60, an update unit 70, a communication unit 80, a countermeasure list database 31, and a resource database 41. , and a learning model 71 .
- the management system 1 is implemented by a computer including a processor, memory, communication interface, and the like.
- the acquisition unit 10, the state monitoring unit 20, the countermeasure determination unit 30, the countermeasure mediation unit 40, the instruction output unit 50, the effect determination unit 60, and the update unit 70 are implemented by the processor operating according to the program stored in the memory. .
- the communication unit 80 is implemented by a communication interface or the like.
- the countermeasure list database 31, resource database 41 and learning model 71 are stored in memory.
- the memory in which the program, countermeasure list database 31, resource database 41 and learning model 71 are stored may be the same memory or different memories.
- the communication unit 80 is not shown with arrows connected to other components, but the communication unit 80 is connected to each component in the management system 1, and each component communicates with Through the unit 80, it is possible to communicate with the production equipment or the terminal of the administrator of the production equipment.
- the acquisition unit 10 acquires state information indicating the state of the production equipment. For example, the acquisition unit 10 acquires state information via the communication unit 80 . Specifically, the acquisition unit 10 acquires the result of the production process of the production apparatus as the state information.
- the results of the production process are, for example, production error information that occurred in the production equipment, production amount information of the product produced by the production equipment, or quality information of the product produced by the production equipment.
- the result of the production process may be a sensing history record by a sensor, or may be data input by a worker or the like.
- the state monitoring unit 20 is an example of a detection unit that detects changes in the state of the production apparatus through the state information acquired by the acquisition unit 10 .
- the state monitoring unit 20 detects changes in the state of the production apparatus based on the value indicated by the acquired state information and a predetermined threshold value.
- the value indicated in the status information is a production index related to at least one of production error information occurring in the production equipment, production amount information of the product produced by the production equipment, and quality information of the product produced by the production equipment. is.
- the status monitoring unit 20 A change in the state of the production equipment is detected when the number of defects is equal to or greater than a threshold set for the number of defects.
- the state monitoring unit 20 detects that the trend of the production amount of the product When the trend of the number of defective products is equal to or greater than the threshold set for the tendency of the number of defective products, a change in the state of the production apparatus is detected.
- the countermeasure determination unit 30 determines a countermeasure to be executed from among one or more countermeasures extracted in response to the state change of the production apparatus detected by the state monitor unit 20 .
- the countermeasure determination unit 30 refers to the countermeasure list database 31 to determine the first countermeasure.
- the countermeasure list database 31 is an example of a database in which changes in the state of production equipment, one or more countermeasures, and priorities of the one or more countermeasures are associated with each other.
- the first countermeasure is, for example, the countermeasure with the highest priority among the one or more countermeasures.
- FIG. 2 is a diagram showing an example of the countermeasure list database 31.
- FIG. 2 is a diagram showing an example of the countermeasure list database 31.
- the problem shown in Figure 2 corresponds to the state change of the production equipment. For example, if a change in the state of a production device is detected in which the production volume of a product has fallen below a threshold, it means that the production device has a problem of a decrease in production volume. This is because it is possible to detect the problem of a decrease in production volume.
- the countermeasure determination unit 30 refers to the countermeasure list database 31 shown in FIG. 2 and determines countermeasure A with the highest priority as the first countermeasure. As will be described later, if countermeasure A is not effective, the countermeasure with the highest priority among the countermeasures other than countermeasure A is determined as the first countermeasure. Further, as will be described later, the priority can be updated in the countermeasure list database 31, and the priority can be updated according to the updated priority.
- Resources are required to implement each measure, and resource information indicating the resources required for each measure is associated with the measure list database 31.
- the resource information indicates any one or more of members necessary for countermeasures against state changes of the production equipment, workers necessary for countermeasures against state changes of the production equipment, and work hours necessary for countermeasures against state changes of the production equipment. Information.
- countermeasure A does not require any parts (in other words, only the operating conditions of the production equipment need be changed), countermeasure A does not require workers, and countermeasure A requires a working time of 1 second.
- the change in operating conditions of the production apparatus includes, for example, nozzle setting (cleaning, etc.), change in nozzle movement speed, and the like.
- countermeasure B requires member b
- countermeasure B does not require an operator
- countermeasure B requires a work time of 3 minutes
- countermeasure C requires member c
- countermeasure C requires a worker
- countermeasure C requires two hours of work. It can be seen that countermeasure A uses resources that improve productivity more than countermeasure B, and countermeasure B uses resources that improve productivity more than countermeasure C.
- the countermeasure arbitration unit 40 arbitrates the countermeasures to be executed. This is because various problems may arise on the production floor at the same time, and countermeasures for each problem may require the same resources. Therefore, the countermeasure arbitration unit 40 arbitrates countermeasures when countermeasures requiring the same resource are determined at the same time. For example, the countermeasure arbitration unit 40 arbitrates countermeasures based on the presence or absence of resources required for countermeasures. The presence or absence of resources is managed by the resource database 41 . In the resource database 41, the presence or absence of each resource, specifically, whether or not each resource (for example, workers, etc.) is currently taking some countermeasures, or each resource (for example, devices, parts, etc.
- the countermeasure mediation unit 40 selects the countermeasure with the next highest priority in the countermeasure list database 31 as the first countermeasure. 1 Decide as a countermeasure. In this manner, the countermeasure arbitration unit 40 arbitrates countermeasures and determines the first countermeasure with the highest priority among the countermeasures for which resources are available.
- the countermeasure determination unit 30 and the countermeasure arbitration unit 40 are examples of a determination unit that determines the first countermeasure from among the one or more countermeasures based on the priority of each of the one or more countermeasures for the state change of the production equipment.
- the instruction output unit 50 outputs, via the communication unit 80, an instruction according to the first countermeasure determined according to the arbitration by the countermeasure arbitration unit 40.
- the instruction output unit 50 may output instructions to the control unit of the production apparatus or the terminal of the worker. Further, the instruction output unit 50 may output an instruction to the terminal of the manager who manages the production apparatus, and even if the manager issues an instruction to the worker or the manager controls the production apparatus, good.
- the effect determination unit 60 is an example of a determination unit that determines the effect of the first measure based on the state change of the production equipment after the execution of the first measure. For example, the effect determination unit 60 determines whether or not the state change of the production apparatus has become normal after the execution of the first countermeasure (that is, whether or not the first countermeasure has been effective). For example, the effect determination unit 60 determines the effect of the first measure based on the value indicated in the state information of the production apparatus after execution of the first measure and a predetermined threshold value.
- the updating unit 70 updates the priority of the first countermeasure among one or more countermeasures based on the resource information required for the first countermeasure and the state change of the production equipment after the first countermeasure is executed. For example, the updating unit 70 calculates the new priority of the first measure based on the resource information and the effect of the first measure, and calculates the new priority based on the priority of each of the one or more measures and the new priority. 1 Update the priority of countermeasures. Details of the updating unit 70 will be described later.
- the learning model 71 is an example of a calculation unit that calculates weighting values based on resource information required for the first measure. For example, the updating unit 70 uses the weighting values calculated by the learning model 71 to calculate the new priority of the first countermeasure. Details of the learning model 71 will be described later.
- the communication unit 80 is a communication interface for wired or wireless communication with the production equipment or the terminal of the administrator of the production equipment. For example, the communication unit 80 sends information including the new priority calculated by the updating unit 70, the state change of the production apparatus, the first countermeasure, and the resource information required for the first countermeasure to the administrator of the production apparatus. device. Further, although the details will be described later, the communication unit 80 is an example of a notification unit that notifies the terminal of the manager of the production apparatus that there is no countermeasure when there is no countermeasure with the highest priority next to the first countermeasure. be.
- FIG. 3 is a flow chart showing an example of the operation of the management system 1 according to the embodiment.
- the state monitoring unit 20 detects a change in the state of the production device (problem occurring in the production device) (step S11).
- the countermeasure determination unit 30 and the countermeasure arbitration unit 40 determine the highest priority among the one or more countermeasures based on the priority of each of the one or more countermeasures for the state change of the production equipment (problems occurring in the production equipment). is determined as the first measure (step S12).
- the instruction output unit 50 outputs an instruction according to the determined first countermeasure (step S13). As a result, the first countermeasure is executed.
- the effect determination unit 60 determines the effect of the first countermeasure (step S14). For example, when the problem that occurred in the production equipment is resolved (specifically, the value indicated by the status information becomes a normal value), it can be determined that the first countermeasure is effective.
- the learning model 71 calculates a weighting value based on the resource information required for the first measure (step S15).
- the learning model 71 is a learning model trained to receive resource information as input and output (calculate) a weighting value according to the input resource information.
- the weighting value increases as resource information decreases.
- the learning model 71 is trained so that Also, different weighting values may be calculated according to the rank of the resource (for example, the worker's skill level) that implements the countermeasure. For example, the higher the skill level of the worker, the smaller the weighting value may be.
- the resource information may be automatically acquired from the production apparatus, or may be acquired by being input by a worker or the like.
- the update unit 70 calculates a new priority of the first countermeasure based on the calculated weighting value and the determined effect of the first countermeasure (step S16).
- the new priority is calculated by "current priority x (weight value + value indicating effect)".
- the weighting value is used to calculate the new priority, and it can be seen that the higher the weighting value, the greater the new priority.
- the less resource information required for a countermeasure the higher the new priority of the countermeasure and the higher the priority.
- the more resource information required for a countermeasure the lower the new priority of the countermeasure and the lower the priority.
- the effect determination unit 60 determines whether or not the first countermeasure is effective (step S17).
- the countermeasure determination unit 30 determines that among the one or more countermeasures, there is a countermeasure with the highest priority next to the first countermeasure. It is determined whether or not (step S18). For example, there are three measures A, B, and C for problem X shown in FIG. can judge.
- step S18 when measures A, B, and C have no effect on problem X, and when there is no measure with the highest priority next to the first measure (No in step S18), the communication unit 80 The administrator's terminal is notified that there is no countermeasure (step S20). This makes it possible for the administrator to recognize that the problem could not be solved by the measures managed in the measure list database 31 .
- the updating unit 70 updates the first countermeasure (when a plurality of first countermeasures are executed update the priority of a plurality of first countermeasures (step S21). For example, if countermeasure A shown in FIG. 2 is ineffective and countermeasure B with the next highest priority is effective, the countermeasure list database 31 is updated as shown in FIG.
- FIG. 4 is a diagram showing an example of the updated countermeasure list database 31.
- the new priority of measure A is 8, and the new priority of measure B is 7.7.
- the updating unit 70 updates the first countermeasure ( Update the priority of measures A and B). Note that in the example shown in FIG. 4, the priorities of measures A and B are updated, but since there is no change in the magnitude relationship among measures A, B, and C, the priorities are not updated. For example, when the priority of countermeasure B becomes higher than the priority of countermeasure A, the priority is updated in the order of countermeasure B, A, and C.
- the first countermeasure is determined based on the updated priority, and an instruction is output according to the determined first countermeasure.
- step S21 first, the communication unit 80 receives the calculated new priority, the state change of the production apparatus (for example, a problem occurring in the production apparatus), the first countermeasure executed for the problem, Information including resource information required for the first countermeasure may be transmitted to the terminal of the manager of the production apparatus. Then, the communication unit 80 acquires approval/disapproval information indicating approval/disapproval of the new priority from the administrator's terminal, and the update unit 70 includes information indicating whether the approval/disapproval information indicates approval/disapproval of the new priority. In this case, the priority of the first measure may be updated, and if the approval/denial information includes information indicating that the new priority is not agreed upon, the priority of the first measure may not be updated.
- the new priority (in other words, update of the priority) can be given to the administrator.
- the priority order of the first countermeasure may be updated when a decision is made as to whether or not the administrator agrees.
- the learning model 71 may be learned so that a different weighting value than before is calculated in the future when the administrator's consent is obtained and the priority order of the first measure is updated. For example, if countermeasure A is ineffective, countermeasure B is effective, and consent is obtained for the new priority in that case, the resource information required for countermeasure A is calculated when it is input to the learning model 71.
- the learning model 71 may be learned such that the weighting value calculated when the resource information required for the measure B is input to the learning model 71 increases. Since the administrator recognizes that measure B is more effective than measure A for problem X, the learning model 71 learns so that measure A has a lower priority and measure B has a higher priority. be done. In this way, the learning model 71 may be further learned and improved.
- the weighting value may be adjusted so that the priority of the measure is not high. For example, the weighting value may be adjusted to zero. This is because low-priority countermeasures often have poor productivity because they require a large number of necessary parts, a large number of workers, or a long working time, and should not be executed with priority as much as possible. .
- the priority of the first measure is updated using the resource information required for the first measure.
- the priority of the first countermeasure can be lowered to make the first countermeasure less likely to be executed.
- the priority of the first measure can be raised so that the first measure can be easily executed.
- the management system 1 includes the countermeasure arbitration unit 40 and the resource database 41 has been described, but these need not be included. In other words, arbitration of countermeasures does not necessarily have to be performed.
- an example of determining the first countermeasure by referring to the countermeasure list database 31 has been described, but artificial intelligence may be used to determine the first countermeasure. For example, by preparing in advance a learning model for estimating countermeasure candidates, which is generated by machine learning using countermeasure instructions that have been implemented in the past on the production floor, the countermeasure list database 31 and the learning model are used to create the first learning model. 1 measure may be determined. By doing so, it is possible to determine the first countermeasure more suited to the actual situation of the site.
- the learning model 71 may not be used, and for example, a value corresponding to resource information may be substituted.
- a calculation formula or the like that can calculate the weighting value may be used.
- the present disclosure can be implemented not only as the management system 1, but also as a management method including steps (processes) performed by each component constituting the management system 1.
- the management method is a management method in a management system for managing production equipment that produces products. As shown in FIG. Based on the priority of each of the one or more countermeasures, the first countermeasure is determined from among the one or more countermeasures (step S12), and the resource information required for the first countermeasure and the capacity of the production equipment after the execution of the first countermeasure are obtained. updating the priority of the first countermeasure among the one or more countermeasures based on the state change (step S21).
- the steps in the management method may be executed by a computer (computer system).
- the present disclosure can be realized as a program for causing a computer to execute the steps included in the management method.
- the present disclosure can be implemented as a non-transitory computer-readable recording medium such as a CD-ROM recording the program.
- each step is executed by executing the program using hardware resources such as the CPU, memory, and input/output circuits of the computer.
- hardware resources such as the CPU, memory, and input/output circuits of the computer.
- each step is executed by the CPU acquiring data from a memory or an input/output circuit, etc., performing an operation, or outputting the operation result to the memory, an input/output circuit, or the like.
- each component included in the management system 1 of the above embodiment may be implemented as a dedicated or general-purpose circuit.
- each component included in the management system 1 of the above embodiment may be implemented as an LSI (Large Scale Integration), which is an integrated circuit (IC).
- LSI Large Scale Integration
- IC integrated circuit
- the integrated circuit is not limited to an LSI, and may be realized by a dedicated circuit or a general-purpose processor.
- a programmable FPGA (Field Programmable Gate Array) or a reconfigurable processor capable of reconfiguring connections and settings of circuit cells inside the LSI may be used.
- each component included in the management system 1 will be integrated into a circuit. good too.
- (Technology 1) A management system for managing a production device that produces a product, the detection unit detecting a state change of the production device, and one or more countermeasures against the state change based on the priority of each, a determination unit that determines a first measure from among one or more measures; resource information required for the first measure; and an updating unit that updates the priority of the first countermeasure.
- the determination unit refers to a database in which the state change, the one or more measures, and the priorities of the one or more measures are associated with each other to determine the first measure,
- the management system according to Technology 1 or 2, wherein the first measure is a measure with the highest priority among the one or more measures.
- the updating unit calculates a new priority of the first countermeasure based on the resource information and the effect of the first countermeasure, and calculates the priority of each of the one or more countermeasures and the new priority. 4. The management system according to any one of Technologies 1 to 3, wherein the priority of the first countermeasure is updated based on the priority.
- a communication unit that transmits information including the calculated new priority, the state change, the first countermeasure, and the resource information to the terminal of the manager of the production equipment.
- the communication unit acquires, from the terminal of the manager, approval/denial information indicating approval/denial of consent to the new priority; If the information includes information indicating, update the priority of the first measure, and if the approval/disapproval information includes information indicating non-agreement with the new priority, do not update the priority of the first measure, Technology 4
- the determining unit determines that the first countermeasure is ineffective, the determining unit identifies a countermeasure having the next highest priority after the first countermeasure among the one or more countermeasures. 7.
- the resource information is information indicating any one or more of a member necessary for the countermeasure against the state change, a worker necessary for the countermeasure against the state change, and a working time necessary for the countermeasure against the state change.
- the management system according to any one of Techniques 1 to 9.
- a management method in a management system for managing a production device that produces a product detecting a change in the state of the production device, and determining the priority of one or more countermeasures against the state change.
- a first measure is determined from one or more measures, and the first measure among the one or more measures is determined based on the resource information required for the first measure and the state change after the execution of the first measure.
- management methods including updating the priority of
- the present disclosure can be used, for example, for managing production equipment that produces products.
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Abstract
Description
以下、図1から図4を用いて実施の形態について説明する。
以上、本開示の管理システム1について、実施の形態に基づいて説明したが、本開示は、上記実施の形態に限定されるものではない。本開示の趣旨を逸脱しない限り、当業者が思いつく各種変形を本実施の形態に施したもの、および、異なる実施の形態における構成要素を組み合わせて構築される形態も、本開示の範囲内に含まれる。
以上の実施の形態の記載により、下記の技術が開示される。
10 取得部
20 状態監視部
30 対策決定部
31 対策リストデータベース
40 対策調停部
41 リソースデータベース
50 指示出力部
60 効果判定部
70 更新部
71 学習モデル
80 通信部
Claims (12)
- 生産物を生産する生産装置を管理する管理システムであって、
前記生産装置の状態変化を検知する検知部と、
前記状態変化に対する1以上の対策のそれぞれの優先順位に基づき、前記1以上の対策の中から第1対策を決定する決定部と、
前記第1対策に要したリソース情報と、前記第1対策の実行後の前記状態変化とに基づき、前記1以上の対策における前記第1対策の優先順位を更新する更新部と、
を備える管理システム。 - さらに、前記生産装置の状態を示す状態情報を取得する取得部を備え、
前記検知部は、取得された前記状態情報に示される値と、所定の閾値とに基づいて、前記状態変化を検知する、
請求項1に記載の管理システム。 - 前記決定部は、前記状態変化と、前記1以上の対策と、前記1以上の対策のそれぞれの優先順位とが対応付けられたデータベースを参照して前記第1対策を決定し、
前記第1対策は、前記1以上の対策のうち、最も優先順位が高い対策である、
請求項1に記載の管理システム。 - 前記更新部は、前記リソース情報と、前記第1対策の効果とに基づき、前記第1対策の新たな優先度を算定し、前記1以上の対策のそれぞれの優先度および前記新たな優先度に基づき、前記第1対策の優先順位を更新する、
請求項1に記載の管理システム。 - さらに、算定された前記新たな優先度と、前記状態変化と、前記第1対策と、前記リソース情報と、を含む情報を前記生産装置の管理者の端末に送信する通信部を備え、
前記通信部は、前記管理者の端末から、前記新たな優先度への同意可否を示す可否情報を取得し、
前記更新部は、前記可否情報が前記新たな優先度への同意可能を示す情報を含む場合、前記第1対策の優先順位を更新し、前記可否情報が前記新たな優先度への同意不可を示す情報を含む場合、前記第1対策の優先順位を更新しない、
請求項4に記載の管理システム。 - さらに、前記第1対策の実行後の前記状態変化に基づき、前記第1対策の効果を判定する判定部を備える、
請求項1に記載の管理システム。 - 前記決定部は、前記判定部において前記第1対策の効果がないと判定された場合、前記1以上の対策のうち、前記第1対策の次に優先順位が高い対策を特定し、
さらに、前記第1対策の次に優先順位の高い対策が存在しない場合、前記生産装置の管理者の端末に対策が存在しないことを通知する通知部を備える、
請求項6に記載の管理システム。 - さらに、前記リソース情報に基づき重みづけ値を算出する算出部を備え、
前記更新部は、算出された前記重みづけ値と、判定された前記第1対策の効果と、に基づき前記第1対策の優先順位を更新する、
請求項6に記載の管理システム。 - 前記重みづけ値は、前記リソース情報が少ないほど増加する、
請求項8に記載の管理システム。 - 前記リソース情報は、前記状態変化に対する対策に必要な部材、前記状態変化に対する対策に必要な作業者、および、前記状態変化に対する対策に必要な作業時間のいずれか1以上を示す情報である、
請求項1~9のいずれか1項に記載の管理システム。 - 生産物を生産する生産装置を管理する管理システムにおける管理方法であって、
前記生産装置の状態変化を検知し、
前記状態変化に対する1以上の対策のそれぞれの優先順位に基づき、前記1以上の対策の中から第1対策を決定し、
前記第1対策に要したリソース情報と、前記第1対策の実行後の前記状態変化とに基づき、前記1以上の対策における前記第1対策の優先順位を更新することを含む、
管理方法。 - 請求項11に記載の管理方法をコンピュータに実行させるためのプログラム。
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JP2005084884A (ja) * | 2003-09-08 | 2005-03-31 | Fujitsu Ltd | 環境負荷評価プログラム |
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