WO2023058267A1 - Inkjet recording device and control method therefor, and monitoring system for inkjet recording device - Google Patents

Inkjet recording device and control method therefor, and monitoring system for inkjet recording device Download PDF

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Publication number
WO2023058267A1
WO2023058267A1 PCT/JP2022/022344 JP2022022344W WO2023058267A1 WO 2023058267 A1 WO2023058267 A1 WO 2023058267A1 JP 2022022344 W JP2022022344 W JP 2022022344W WO 2023058267 A1 WO2023058267 A1 WO 2023058267A1
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Prior art keywords
ink
solvent
recording apparatus
inkjet recording
container
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PCT/JP2022/022344
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French (fr)
Japanese (ja)
Inventor
翔貴 山口
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株式会社日立産機システム
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Publication of WO2023058267A1 publication Critical patent/WO2023058267A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/02Ink jet characterised by the jet generation process generating a continuous ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor

Definitions

  • the present invention relates to an inkjet recording apparatus, its control method, and an inkjet recording apparatus monitoring system.
  • Inkjet recording devices print by ejecting droplets of ink from the ink ejection openings of the print head.
  • the solvent may be consumed for adjusting the viscosity of the ink and cleaning the path. Therefore, it is necessary to periodically replenish the ink and solvent, and a level sensor for detecting the remaining amount of ink or solvent is arranged in the container holding the ink or solvent. Control is being carried out to encourage replenishment.
  • a level sensor for detecting the remaining amount of ink or solvent is arranged in the container holding the ink or solvent. Control is being carried out to encourage replenishment.
  • Such an inkjet recording apparatus is disclosed in Patent Document 1, for example.
  • Patent Document 1 if ink or solvent is not detected by the liquid level detection unit, a warning to replace the cartridge is displayed on the display unit. If you try to replenish the ink or solvent by forcibly replacing the cartridge without a replacement instruction, there is a danger that the ink or solvent will exceed the capacity of the container and overflow. Therefore, the user normally replaces the cartridge when instructed to replace it. However, if the user does not notice the replacement instruction warning, the ink or solvent will not be replenished, resulting in the machine stopping and the production line stopping. Therefore, the user had to check the warning display periodically.
  • the present invention solves the above-described problems of the prior art, calculates the time during which the cartridge replacement instruction and the ink or solvent replenishment instruction are displayed, and allows the user to predict when the ink or solvent replenishment is required.
  • the present invention provides a print head for printing on a printing object with ink, an ink container for containing ink to be supplied to the print head, a solvent container for containing a solvent, a print head and an ink container. and a solvent container to flow ink or solvent; a control unit for controlling the print head, the ink container, the solvent container, and the channel;
  • the controller calculates the remaining time until ink or solvent is supplied from the amount of ink or solvent used, and calculates the calculated remaining time. is displayed on the display unit.
  • the present invention by predicting and displaying the time until ink or solvent replenishment is required, it is possible to prevent stoppage of the production line, and at the same time, the user can confirm the ink or solvent replenishment instruction. It can also contribute to the improvement of work efficiency by reducing the frequency of
  • FIG. 1 is a perspective view showing an inkjet recording apparatus
  • FIG. FIG. 2 is a cross-sectional view taken along the line AA of FIG. 1; It is a figure which shows the path
  • 1 is a functional block diagram of an inkjet recording apparatus
  • FIG. 4 is a cross-sectional view of an auxiliary ink container of the inkjet recording apparatus
  • FIG. 4 is a cross-sectional view of an auxiliary ink container showing how the auxiliary ink container is used in the inkjet recording apparatus
  • FIG. 10 is a flowchart of calculation processing of the remaining time until an ink replenishment instruction is issued according to the first embodiment
  • 3 is a cross-sectional view of a solvent container of the inkjet recording apparatus
  • FIG. 10 is a flowchart of remaining amount update processing of ink or solvent according to the first embodiment.
  • FIG. 10 is a front view of an operation display unit that displays the remaining time until an instruction to replenish ink and solvent in Example 1;
  • FIG. 10 is a flow chart of solvent evaporation amount calculation processing per fixed time in Example 3.
  • FIG. 14 is a flowchart of remaining printable count calculation processing until an ink replenishment instruction is issued in the fourth embodiment.
  • FIG. FIG. 16 is a flowchart of remaining printable count calculation processing until an ink replenishment instruction is issued in Example 5.
  • FIG. FIG. 16 is a flow chart of remaining printable count calculation processing until a solvent replenishment instruction is given in Example 5.
  • the amount of ink or solvent consumed per hour is calculated from information on the print content, the number of times of printing per hour in the past, and the operation information of a pump and a solenoid valve, and the remaining amount of ink or solvent is calculated. is divided by the amount of ink or solvent consumed per hour so that the time until an instruction to replenish ink or solvent is issued can be predicted in advance.
  • the present invention provides a main body portion having an ink container containing ink for printing on a printing object, a solvent container containing a solvent, and an ink container, and a main body portion connected to the ink container and supplied under pressure.
  • a controller for estimating the time from the amount of consumption of ink or solvent during a certain period until the ink or solvent needs to be replenished, and the time predicted by the controller for displaying the time
  • a display unit is further provided.
  • an inkjet recording apparatus includes: a main body having an ink container containing ink for printing on a printing object; a solvent container containing a solvent; and the ink container, and connecting the ink container.
  • Nozzles from which the ink supplied under pressure is ejected, charging electrodes that charge the ink particles used for printing, deflection electrodes that deflect the ink particles charged by the charging electrodes, and ink particles that are not used for printing are collected.
  • a monitoring unit capable of wireless communication with the inkjet recording apparatus main body and having a display unit. The amount of ink or solvent consumed during a certain period of time is used to estimate the time until ink or solvent needs to be replenished, and the information is displayed on the display unit.
  • FIG. 1 is a perspective view showing an inkjet recording apparatus 400 of this embodiment.
  • an inkjet recording apparatus 400 includes an operation display section 3 in a body section 1 and a print head section 2 on the outside. .
  • FIG. 2 shows a vertical cross-sectional view of the main body 1 of the inkjet recording apparatus 400 in FIG. 1 taken along line A-A.
  • electrical components such as a control unit 300 and a power source 310 for supplying current to the control unit 300 are arranged on the upper part of the main body 1, and an operation display unit 3 is arranged on the front surface of the upper part.
  • a temperature sensor 48 for replenishing the main ink container 18 (see FIG. 3) with ink.
  • Solvent) 60 (see FIG. 8) and the like are contained.
  • the bottle (auxiliary ink) 51 and the cartridge (ink) 50 of the auxiliary ink container 20 are placed on a weighing scale 80 .
  • the weighing scale 80 is not necessarily a necessary component.
  • a channel board 621, solenoid valves 34 to 39, circulatory system control parts such as pumps 24 to 27, etc. are accommodated. is connected to the print head unit 2 via the .
  • the length of conduit 4 is typically 4-6 m. Inside the conduit 4, there are arranged a tube through which ink flows in and out, a high-voltage power supply line for applying voltage to each electrode, and a control line. Also, by opening and closing the door 600 on the lower front side of the main body 1, maintenance such as replacement of the ink and solvent cartridges 50 and 60 can be easily performed.
  • FIG. 3 is a diagram showing the overall path configuration of the inkjet recording apparatus 400. As shown in FIG. 3
  • the body portion 1 is provided with a main ink container 18 that holds the circulating ink 7A, and the main ink container 18 has an appropriate amount to hold the liquid in the main ink container 18 inside.
  • a liquid level sensor (main ink container) 46 is provided to detect whether or not the standard liquid level has been reached.
  • the main ink container 18 is connected to a viscosity measuring device 43 via a path (for ink supply) 201 in order to ascertain the viscosity of the ink 7A in the main ink container 18.
  • the viscosity measuring device 43 is connected via a path (for ink supply) 202 to an electromagnetic valve (for supply) 34 for opening and closing the path, and the electromagnetic valve (for supply) 34 is connected via a path (for ink supply) 203. It is connected to a pump (for supply) 24 used for sucking and pumping the ink 7A.
  • the pump (for supply) 24 is connected via a path (for ink supply) 204 to a filter (for supply) 28 for removing foreign substances mixed in the ink 7A.
  • the filter (for supply) 28 is connected to a pressure reducing valve 33 that adjusts the pressure of the ink 7A pressure-fed from the pump (for supply) 24 via a path (for ink supply) 205 to a proper pressure for printing.
  • the pressure reducing valve 33 is provided with a pressure gauge 31 for measuring the pressure of the ink 7A supplied to the nozzles via a path (for ink supply) 206.
  • FIG. The pressure gauge 31 is connected to a switching valve 42 provided in the print head section 2 via a path (for ink supply) 207 passing through the conduit 4 .
  • the switching valve 42 is connected via a path (for ink supply) 209 to a nozzle 8 having an ejection port for ejecting the ink 7A.
  • the switching valve 42 is an electromagnetic valve, and performs switching for ejecting the ink or cleaning solvent from the nozzle 8 .
  • a charging electrode 10, a ground deflection electrode 11, and a positive deflection electrode 12 are installed in the straight direction of the ejection port of the nozzle 8. Beyond that, the electrode is not charged by the charging electrode 10 because it is not used for printing, and is grounded.
  • a gutter 14 is arranged for catching ink particles 7C that fly straight without being deflected when passing between the deflection electrode 11 and the positive deflection electrode 12 .
  • the gutter 14 is connected via a path (for ink recovery) 212 passing through the conduit 4 to a filter (for recovery) 29 that removes foreign matter mixed in the ink arranged in the main body 1 .
  • the filter (for recovery) 29 is connected via a path (for ink recovery) 213 to an electromagnetic valve (for recovery) 35 for opening and closing the path.
  • the solenoid valve (for recovery) 35 is connected via a path (for ink recovery) 214 to a pump (for recovery) 25 that sucks the ink particles 7C captured by the gutter 14 .
  • the pump (for recovery) 25 is connected to the main ink container 18 via a path (for ink recovery) 215 and a path (for recovery) 216 .
  • the main ink container 18 is connected to a path (for exhaust) 217 , and the path (for exhaust) 217 communicates with the outside of the main body 1 .
  • the main body 1 is provided with an auxiliary ink container 20 that holds auxiliary ink 7D, which is ink for replenishment. It is connected to a valve (for replenishment) 36 .
  • the electromagnetic valve (for replenishment) 36 is connected via a path (for ink replenishment) 222 to a junction path 223 connected to the path (for ink supply) 203 .
  • the nozzles 8 provided in the print head section 2 are connected to a path (for ink supply) 209 as well as a path (for circulation) 225 passing through the conduit 4 .
  • the path (for circulation) 225 is connected to an electromagnetic valve (for circulation) 37 that is provided in the main body 1 and opens and closes the flow path.
  • the electromagnetic valve (for circulation) 37 is connected to a pump (for circulation) 26 that sucks ink from the nozzles 8 via a path (for circulation) 226 .
  • the pump (for circulation) 26 is connected to the path (for ink recovery) 215 via a path (for circulation) 227 and a junction path 228 .
  • the main body 1 is provided with a solvent container 19 that holds the solvent 6 for replenishment. 27.
  • the pump (for solvent) 27 is connected to a confluence path 232 and a solenoid valve (for solvent replenishment) 38 to open and close the flow path via the confluence path 232.
  • the solenoid valve (for solvent replenishment) 38 is It is connected to main ink container 18 via path 233 .
  • the head cleaning path of the inkjet recording apparatus 400 of FIG. 3 will be described. Ink adheres to each portion of the print head portion 2 that has ejected the ink 7A supplied from the main ink container 18 .
  • a route for supplying the solvent 6 for cleaning the ink that has landed on the print head unit 2 a route 231 from the solvent container 19, a pump (for solvent) 27, a route (for cleaning) 236, an electromagnetic valve (for nozzle cleaning) ) 39 and a path (for cleaning) 237 leading to the switching valve 42 is formed.
  • Part of the solvent supplied from the solvent container 19 to the switching valve 42 of the print head unit 2 through this path is recovered from the nozzle 8 to the main ink container 18 via the path (for circulation) 225 .
  • the solvent ejected from the nozzle 8 is recovered by the gutter 14 and recovered to the main ink container 18 through the path (for ink recovery) 212 .
  • the inkjet recording apparatus 400 is provided with a control unit 300 having, for example, an MPU. 12, pumps 24 to 27, solenoid valves 34 to 39, pressure reducing valve 33, pressure gauge 31, switching valve 42: viscosity measuring device 43, liquid level sensor (main ink container) 46, temperature sensor 48, recording unit 302, etc. Each part is controlled.
  • the recording unit 302 stores a program for controlling the inkjet recording apparatus 400, and the control unit 300 is configured to control each component of the inkjet recording apparatus 400 based on this program.
  • FIG. 5 shows a cross-sectional view of the auxiliary ink container 20 in which the cartridge (ink) 50 is connected to the bottle (auxiliary ink) 51 .
  • FIG. 5 is a simplified example for explanation of this embodiment, and the shape and configuration are not limited to this.
  • the auxiliary ink container 20 includes a bottle (auxiliary ink) 51 that holds the auxiliary ink 7D, a top surface portion 51C that functions as a lid for sealing the bottle (auxiliary ink) 51, and a bottle (auxiliary ink)
  • a convex tube portion 51A extending outside the cartridge (ink) 50 for connecting to the cartridge (ink) 50
  • Level sensor electrodes 52 to 55 are provided as a detection unit for detecting replacement timing of the cartridge (ink) 50 .
  • the convex tube portion 51A and the concave tube portion 51B are individually described here, they may be integrally formed.
  • the level sensor electrodes 52 to 55 include an electrode (GND) 52 for detecting the lower limit of the remaining amount of ink in a bottle (auxiliary ink) 51, an electrode (LOW) 53 shorter than the electrode (GND) 52, and an electrode (LOW) 53 whose tip is the auxiliary ink.
  • the electrode (standard) 54 is positioned between the lower end of the path (for ink supply) 221 in the container and the lower end (standard level line 56) of the concave tube portion 51B. and an electrode (over) 55 installed above the level line 56 .
  • the state in which the level of the auxiliary ink 7D in the bottle (auxiliary ink) 51 is higher than the standard level line 56 corresponds to the state in which the auxiliary ink 7D still remains inside the cartridge (ink) 50.
  • the level of the auxiliary ink 7D in the bottle (auxiliary ink) 51 is lower than the standard level line 56, the auxiliary ink 7D in the cartridge (ink) 50 runs out, and the cartridge (ink) 50 runs out.
  • the empty state corresponds to the empty state.
  • the electrode (GND) 52 is a reference electrode for detecting the state of continuity with other electrodes, that is, the presence or absence of the auxiliary ink 7D in the bottle (auxiliary ink) 51.
  • the electrode (LOW) 53 is for detecting a state in which the amount of the auxiliary ink 7D in the bottle (auxiliary ink) 51 has decreased and the remaining amount of the auxiliary ink 7D in the bottle (auxiliary ink) 51 is low.
  • the electrode (standard) 54 is for detecting replacement timing of the cartridge (ink) 50, and the height of this liquid level is called standard.
  • the electrode (over) 55 detects the state of the liquid surface higher than the standard height when ink is being replenished from the cartridge (ink) 50 .
  • Fig. 6 shows the detection state of each electrode.
  • (a) is the state in which the electrode (over) 55 detects the auxiliary ink 7D
  • (b) is the state in which the electrode (over) 55 does not detect the auxiliary ink 7D and the electrode (standard) 54 detects the auxiliary ink 7D.
  • (c) is the state in which the electrode (standard) 54 does not detect the auxiliary ink 7D and the electrode (LOW) 53 detects the auxiliary ink 7D
  • (d) is the state in which the electrode (LOW) 53 detects the auxiliary ink
  • the control unit 300 detects that it is time to replace the cartridge (ink) 50, and allows the user to replace the cartridge (ink) 50 through the operation display unit 3 or the like. can let you know.
  • the control unit 300 can detect that the auxiliary ink 7D will run out soon, and prompt the user to replace the ink via the operation display unit 3 or the like.
  • the auxiliary ink 7D is the capacity of the bottle (auxiliary ink) 51 up to the height of the tips of the level sensor electrodes 52 to 54, so the remaining amount of auxiliary ink 7D can be recorded in the recording unit 302 at the transition timing of each state.
  • four level sensor electrodes are shown in FIGS. 5 and 6, the number is not limited. For example, four or more electrodes may be used to more precisely detect the amount of auxiliary ink 7D.
  • step S101 first shows a state in which the calculation processing of the remaining time until the replenishment instruction is started in the control section 300 .
  • step S102 control for measuring the amount of ink consumed per fixed time from step S103 to step S105 is started.
  • step S103 the number of ink particles used for printing for a certain period of time is measured.
  • step S104 the volume data per ink particle based on the device settings (printing conditions) stored in advance in the recording unit 302 is read.
  • step S105 from the data obtained in steps S103 and S104, the amount of ink consumed per fixed time is calculated.
  • step S106 control for measuring the amount of ink consumed per fixed period of time ends.
  • step S107 the surface 71 of the auxiliary ink 7D detected by the level sensor electrodes 52 to 55 stored in the recording unit 302 is in the state from (a) to (b) in FIG. Based on the state (c) or the information on the transition timing from (c) to (d), that is, the information at the time when the level sensor electrodes 55, 54, or 53 no longer detect the auxiliary ink 7D. Information on the calculated remaining amount of ink is read, and the data on the amount of ink consumed per fixed time acquired in S105 and the surface 71 of the auxiliary ink 7D detected by the level sensor electrodes 52 to 55 are shown in FIG.
  • step S108 the time until the replenishment instruction calculated in S107 is stored and updated in the recording unit 302 as remaining time data.
  • step S109 the remaining time data updated in step S109 is displayed in the ink remaining time display area 350 (see FIG. 12) of the operation display unit 3, and in step S110, the remaining time calculation process until the replenishment instruction is completed.
  • FIG. 8 shows a sectional view of the solvent container 19 in which the cartridge (solvent) 60 is connected to the bottle (solvent) 61 .
  • FIG. 8 is a simplified example for explanation of this embodiment, and the shape and configuration are not limited to this.
  • the solvent container 19 includes a bottle (solvent) 61 holding the solvent 6, a top surface 61C serving as a lid for sealing the bottle (solvent) 61, and an outer surface of the bottle (solvent) 61.
  • a float sensor 62 is provided to detect the lowering.
  • the float sensor 62 includes an indicator rod 63, a detection portion 64 for detecting that the liquid level has fallen below a standard level line 67 (same height as the lower end of the concave tube portion 61B), and a constant volume of the solvent 6.
  • the state in which the liquid level of the solvent 6 inside the bottle (solvent) 61 is higher than the standard level line 67 corresponds to the state in which the solvent 6 still remains inside the cartridge (solvent) 60.
  • ) 61 is lower than the standard level line 67 corresponds to the state in which there is no solvent 6 in the cartridge (solvent) 60, that is, the state in which the cartridge (solvent) 60 is empty. do.
  • the liquid level of the solvent 6 when the float 65 contacts the detection unit 64 is below the standard level line 67, the liquid of the solvent 6 is The surface becomes above the standard level line 67, the float 65 remains in contact with the detection section 64, and the detection section 64 outputs a detection signal.
  • the float sensor 62 detects that the liquid level is lower than the standard level line 67 by lowering the float 65 in conjunction with the liquid level 68 of the solvent 6 . That is, it can be seen that the cartridge (solvent) is empty.
  • the float sensor 62 moves down with the liquid level 68 until the float 65 hits the stopper 66, and the magnetic sensor 65B detects the magnetism of the magnet 65A, which is a part of the float 65. It can be detected that the liquid surface 68 has reached near the bottom of the bottle (solvent) 61 . That is, it detects that the solvent 6 will run out soon.
  • control unit 300 can detect that it is time to replace the cartridge (solvent) 60, and notify the user through the operation display unit 3 or the like that replacement is possible.
  • control unit 300 can detect that the solvent 6 will run out soon, and prompt the user to replace the solvent through the operation display unit 3 or the like.
  • FIGS. 8 and 9 has been described with the configuration of the solvent container 19, it can also be applied to the auxiliary ink container 20.
  • FIG. That is, instead of the level sensor electrodes 52-55 of the auxiliary ink container 20 described with reference to FIGS. 5 and 6, the float sensor 62 described with reference to FIGS. is detected by a plurality of magnetic sensors attached at a plurality of positions with different heights, thereby detecting the level of the liquid level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51, as described in FIG. Calculation processing of the remaining time until the replenishment instruction can be performed according to a simple flow.
  • the ink jet recording apparatus 400 can detect the amount of consumed ink or solvent. It can also be obtained from the detected value.
  • a flowmeter for detecting the amount of ink pressure-fed from the auxiliary ink container and a flowmeter for detecting the amount of solvent pressure-fed from the solvent container may be provided, and the flow rate can be determined from the flow rate detection value.
  • step S121 first shows a state in which the calculation processing 120 of the remaining time until the replenishment instruction is started in the control unit 300.
  • step S122 shows a state in which control for measuring the amount of solvent consumed per fixed time from step S123 to step S125 is started.
  • step S123 the time during which the solenoid valve is opened for a certain period of time is measured.
  • step S124 the flow rate data of the solvent 6 is read from the recording unit 302 for each time the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open based on the setting of the apparatus.
  • step S125 the amount of solvent consumed per fixed time period is calculated from the data obtained in steps S123 and S124.
  • step S126 indicates a state in which the control for measuring the amount of solvent consumption per fixed time has ended.
  • step S127 the remaining solvent amount of the solvent 6 inside the bottle (solvent) 61 detected by the float sensor 62 is read from the recording unit 302, and the time from the obtained solvent consumption amount to the replenishment instruction is calculated.
  • step S128 the remaining time data calculated in step S127 is stored and updated in the recording unit 302.
  • step S129 the remaining time data stored and updated in the recording unit 302 in step S129 is displayed in the solvent remaining time display area 360 (see FIG. 12) of the operation display unit 3, and in step S130, the remaining time until the replenishment instruction is calculated. End 120.
  • the process of calculating the remaining time based on the time that the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is opened is the calculation of the remaining time until the instruction to replenish the auxiliary ink 7D described with reference to FIG. It can also be used as a processing flow.
  • the remaining amount of the auxiliary ink 7D in the bottle (auxiliary ink) 51 of the auxiliary ink container 20 and the remaining amount of the solvent 6 in the bottle (solvent) 61 of the solvent container 19 will take time.
  • step S127 in FIG. 10 "The remaining amount data of ink or solvent used needs to be updated. Refer to FIG. 11 for the processing flow for updating the remaining amount data of ink or solvent. will be used for explanation.
  • step 141 first shows a state in which the ink or solvent remaining amount update process 140 is started in the control unit 300 .
  • step 142 the consumption amount of ink or solvent per fixed time obtained by the process of step S105 explained in FIG. 7 or step S125 explained in FIG. 10 is read.
  • step S143 the liquid surface level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 of the auxiliary ink container 20 or the solvent inside the bottle (solvent) 61 of the solvent container 19 described with reference to FIG. 6 or FIG. It is determined whether or not there is a change in the detection state of the liquid level of 6.
  • step S143 If it is determined in step S143 that there is a change in the detection state of the liquid level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 or the liquid level of the solvent 6 inside the bottle (solvent) 61 of the solvent container 19 ( If S143 is YES), the process proceeds to step S144, and stored in the bottle (auxiliary ink) 51 in the state in which it is determined that there has been a change in the detection state in step S143, that is, in the state of (a) to (d) in FIG. Information on the volume of the auxiliary ink 7D that is being used or the volume of the solvent 6 inside the bottle (solvent) 61 in the state of (a) or (b) of FIG.
  • step S145 the remaining amount data of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 read from the recording unit 302 in step S144 or the remaining amount data of the solvent 6 inside the bottle (solvent) 61 is used as ink or ink.
  • the remaining amount of solvent data is stored and updated in the recording unit 302, and the remaining amount of ink or solvent update process 140 is terminated (step S148).
  • step S143 it is determined that there is no change in the detected state of the liquid level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 or the liquid level of the solvent 6 inside the bottle (solvent) 61 of the solvent container 19. If so (NO in S143), the remaining ink or solvent data stored in the recording unit 302 is updated and stored based on the amount of ink or solvent consumed per fixed time read in step S142. , the ink or solvent remaining amount update process 140 ends (step S148).
  • the ink or solvent remaining amount data updated in step S145 or step S149 is the ink remaining amount data used in step S107 in the processing flow described in FIG. 7, and the solvent remaining amount data used in step S128 in the processing flow described in FIG. Used as data.
  • FIG. 12 shows a state in which information is displayed in the remaining ink time display area 350 and the remaining solvent time display area 360 of the operation display section 3, respectively.
  • the remaining ink time display area 350 there is a remaining ink time display that displays information regarding the remaining time until replacement of the cartridge (ink) 50 of the auxiliary ink container 20 updated and stored in step S107 of the processing flow of FIG. 7 in units of minutes. 351 and an ink remaining amount display area 352 that graphically displays the amount of auxiliary ink remaining in the bottle (auxiliary ink) 51 .
  • the amount of auxiliary ink remaining in the bottle (auxiliary ink) 51 is indicated by 353 surrounded by a thick frame.
  • a solvent remaining time display section for displaying information regarding the remaining time until replacement of the cartridge (solvent) 60 of the solvent container 19 updated and stored in step S127 of the processing flow of FIG. 10 is displayed in units of minutes. 361 and a remaining amount of solvent display area 362 that graphically displays the amount of solvent 6 remaining in the bottle (solvent) 61 .
  • the amount of solvent remaining in the bottle (solvent) 61 is indicated by 363 surrounded by a thick frame.
  • volume data of one ink particle based on the setting of the apparatus is obtained from the recording unit 302 provided in the ink jet recording apparatus 400, and ink or ink for each time the solenoid valve is open is obtained.
  • ink or ink for each time the solenoid valve is open is obtained.
  • FIG. 13 shows a schematic configuration diagram of an inkjet recording apparatus monitoring system.
  • the inkjet recording apparatus monitoring system 500 includes the inkjet recording apparatus 400 according to the first embodiment of the present invention, a communication network 501, and an external terminal 502.
  • the external terminal 502 includes a display unit (external) 503, a control unit (external) 504, and a recording unit (external) for monitoring the operating state of the inkjet recording apparatus 400 and remotely operating the inkjet recording apparatus 400. 505 are provided.
  • the inkjet printing apparatus 400 and the external terminal 502 can transmit mutual information by wireless communication.
  • Example 3 The invention according to Example 3 will be described below with reference to the drawings.
  • the method of calculating the time until the ink replenishment instruction is the same as the method described with reference to FIG. 1 is different from the method described with reference to FIG. Note that the description of the parts common to the above embodiment will be omitted, and mainly the parts that differ from the above embodiment will be described.
  • FIG. 14 shows a processing flow for calculating the remaining time until a solvent replenishment instruction is given in the third embodiment.
  • This embodiment differs from the method described in Embodiment 1 in that it also uses information on the amount of solvent volatilized per certain time (the amount of solvent that evaporates and decreases) to calculate the time until the solvent is replenished. .
  • step S161 shows a state in which the calculation process 160 of the remaining time until the replenishment instruction is started in the control unit 300.
  • Step S162 shows a state in which control for measuring the amount of solvent consumed per fixed time from step S163 to step S165 has started.
  • step S163 the time during which the solenoid valve (for solvent supply) 38 or the solenoid valve (for nozzle cleaning) 39 is open for a certain period of time is measured.
  • step S164 flow rate data per unit time is read from the recording unit 302 when the electromagnetic valve (for solvent replenishment) 38 or the electromagnetic valve (for nozzle cleaning) 39 is open based on the setting of the apparatus.
  • step S165 the amount of consumption of the solvent 6 per fixed time is calculated from the data acquired in steps S163 and S164, and in step S166, the solvent consumption amount measurement control per fixed time ends.
  • step S167 the solvent volatilization amount calculation process per fixed time is executed. From the amount of solvent volatilized per fixed time calculated in S167, the time until a supply instruction to replace the empty cartridge (solvent) 60 with the cartridge (solvent) 60 filled with the solvent 6 is calculated.
  • step S169 the time until the replenishment instruction calculated in step S168 is stored and updated in the recording unit 302 as remaining time data. 3 is displayed in the solvent remaining time display area 360, and the calculation processing 130 of the remaining time until the replenishment instruction is completed (step S171).
  • step S167 is executed after steps S162 to S166 in FIG. 14, it may be executed before steps S162 to S166.
  • FIG. 15 shows a detailed processing flow of the solvent volatilization amount calculation process per fixed time in step S167 described in FIG.
  • step S181 the solvent vaporization amount calculation process 180 per fixed time is started in the control unit 300.
  • step S182 the time for measuring the volatilization amount of the solvent 6 is measured, then in step S183, the ambient temperature data detected by the temperature sensor 48 provided in the inkjet recording apparatus 400 is read.
  • step S184 the ambient temperature data read in step S183 is collated with the data stored in the recording unit 302 that records the relationship between the temperature and the solvent volatilization amount per unit time. 6 is extracted, and the extracted solvent 6 volatilization amount data per unit time and the time data for measuring the volatilization amount of the solvent read in step S182 are used to calculate the solvent volatilization amount per fixed time. Then, the solvent volatilization amount calculation process 180 per fixed time ends (step S185).
  • the amount of solvent consumed per fixed time period is calculated taking into consideration the amount of solvent naturally volatilized and consumed other than the amount of solvent used by the solenoid valves and pumps of the apparatus. Then, it is possible to calculate the time until the instruction to replenish the solvent from the solvent remaining amount data, update and store it in the recording unit 302 as time data. By displaying this time data on, for example, the operation display unit 3 and the display unit (external) 503 to inform the user, the stoppage of the production line can be prevented, and at the same time, the user can confirm the ink or solvent replenishment instruction. Reduce the frequency and contribute to the improvement of work efficiency.
  • Example 4 The invention according to Example 4 will be described below with reference to the drawings.
  • the method of calculating the time until the ink replenishment instruction is different from the method described with reference to FIG. 7 in the first embodiment.
  • the method of calculating the time until the instruction to replenish the solvent is the same as the method described with reference to FIG. 10 in the first embodiment or the method described in the third embodiment.
  • the description of the parts common to the above-described first to third embodiments will be omitted, and mainly the parts different from the above-described embodiments will be described.
  • FIG. 16 shows a processing flow for calculating the number of remaining printable times up to an ink replenishment instruction in the fourth embodiment.
  • the time until the ink replenishment instruction is obtained is obtained. Different case.
  • step S191 shows a state in which the processing 190 for calculating the number of remaining prints until the replenishment instruction is started in the control unit 300.
  • step S192 data of characters to be printed and the number of ink particles to be used are read from the recording unit 302.
  • step S193 the volume data per ink particle based on the device settings is read from the recording unit 302.
  • step S194 the amount of ink used for one printing is calculated from the data acquired in steps S192 and S193.
  • step S195 the remaining amount of ink recorded in the recording unit 302 is read, and using the information on the amount of ink to be used for one printing calculated in step S194, the empty cartridge in the auxiliary ink container 20 is The number of printable times until a replenishment instruction to replace the (ink) 50 with a cartridge (ink) 50 filled with ink is calculated.
  • step S196 the remaining printable count data calculated in step S195 is stored and updated in the recording unit 302.
  • the number of remaining printable times is displayed in an area corresponding to the remaining ink time display area 350 of the operation display section 3 described above, and the remaining printable number calculation process 160 until the replenishment instruction is completed (step S198).
  • the amount of remaining ink is converted by the number of times of printing, instead of by the time.
  • the operation display unit 3 and the display unit (external) 503 By displaying this remaining number of printing data on, for example, the operation display unit 3 and the display unit (external) 503 to notify the user, it is possible to prevent the production line from being stopped, and at the same time, the user can issue an ink or solvent replenishment instruction. It can also contribute to the improvement of work efficiency by reducing the frequency of confirmation.
  • Example 5 The invention according to Example 5 will be described below with reference to the drawings.
  • the method of calculating the time until the ink replenishment instruction and the method of calculating the time until the solvent replenishment instruction are different from the methods described in the first embodiment with reference to FIGS.
  • the description of the parts common to the above-described first embodiment will be omitted, and mainly the parts different from the above-described embodiment will be described.
  • the remaining amount of ink is calculated based on the volume data of one ink particle and the information on the number of ink particles ejected from the nozzles 8 of the print head unit 2 for a certain period of time, and the remaining time until the ink supply instruction is calculated.
  • the remaining time until the solvent replenishment instruction is calculated based on the flow rate data of the solvent flowing through the solenoid valve per unit time and the information on the time the solenoid valve is open.
  • the weight of the bottle (auxiliary ink) 51 measured by the weight scale 80 shown and the weight of the bottle (solvent) 61 measured by the weight scale not shown are read, and the cartridge (ink) 50 or cartridge The difference is that the time until the (solvent) 60 is replaced is calculated.
  • step S601 first shows a state in which the calculation processing of the remaining time until the replenishment instruction is started in the control section 300 .
  • step S602 ink consumption weight measurement control per fixed time from step S603 to step S605 is started.
  • step S603 the number of ink particles used for printing for a certain period of time is measured.
  • step S604 the weight data per ink particle based on the device settings (printing conditions) stored in advance in the recording unit 302 is read.
  • step S105 from the data obtained in steps S103 and S104, the ink consumption weight per certain period of time is calculated.
  • step S606 the ink consumption weight measurement control per fixed time ends.
  • step S607 information on the remaining ink weight obtained from the weight of the bottle (auxiliary ink) 51 measured by the weighing scale 80 and the constant stored in the recording unit 302 calculated in the processing from steps S602 to S606 are Using the data on the weight of ink consumed per hour, the time required to replace an empty cartridge (ink) 50 with a cartridge (ink) 50 filled with ink is calculated.
  • step S608 the time until the replenishment instruction calculated in step S607 is stored and updated in the recording unit 302 as remaining time data.
  • step S609 the remaining time data updated in step S609 is displayed in the ink remaining time display area 350 (see FIG. 12) of the operation display unit 3, and in step S610, the calculation processing of the remaining time until the replenishment instruction ends.
  • Example 1 the amount of solvent consumed per fixed period of time was obtained using the flow rate data of the solvent 6 for each time period during which the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open.
  • the consumption weight of the solvent per a certain period of time is calculated using the data of the weight of the solvent 6 flowing for each time when the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open. The difference is that they are requested.
  • step S621 first shows a state in which the calculation processing 620 of the remaining time until the replenishment instruction is started in the control unit 300.
  • step S622 shows the state in which the solvent consumption weight measurement control per fixed time from step S623 to step S625 has started.
  • step S623 the time during which the solenoid valve is opened for a certain period of time is measured.
  • step S624 weight data of the flowing solvent 6 is read from the recording unit 302 based on the setting of the apparatus for each time the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open, and step S625.
  • step S623 and step S624 the weight of solvent consumed per fixed time period is calculated, and the solvent consumption amount measurement control per fixed time period ends (step S626).
  • step S627 the weight data of the solvent container 19 measured by a weighing scale (not shown) is read, and the amount of solvent per fixed time calculated in the processing of steps S622 to S727 and stored in the recording unit 302 is read. Using the consumption weight data, the time until a replenishment instruction to replace the empty cartridge (solvent) 60 with the cartridge (solvent) 60 filled with solvent is calculated.
  • step S628 the time until the replenishment instruction calculated in step S627 is stored and updated in the recording unit 302 as remaining time data.
  • step S629 the remaining time data stored and updated in the recording unit 302 is displayed in the solvent remaining time display area 360 (see FIG. 12) of the operation display unit 3, and in step S630, the remaining time until the replenishment instruction is calculated. Exit 620.
  • the process of calculating the remaining time based on the time that the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is opened is the calculation of the remaining time until the instruction to replenish the auxiliary ink 7D described with reference to FIG. It can also be used as a processing flow.
  • the weight data of one ink particle based on the setting of the apparatus from the recording unit 302 provided in the inkjet recording apparatus 400 and the ink flowing every time the electromagnetic valve is open
  • Solenoid valve for solvent supply
  • 41... Solenoid valve for air supply
  • 42... Switching valve 43... Viscometer
  • 46... Liquid level sensor main ink container
  • 47... Phase sensor 48... Temperature sensor
  • 52... Electrode (GND) 53... Electrode (LOW), 54... Electrode (standard), 55... Electrode (over), 56... Standard level line, 60... Cartridge (solvent), 61... Bottle (solvent), 62... Float sensor , 63... Indicator rod, 64... Detection part, 65... Float, 66... Stopper, 67... Standard level line, 201 to 209... Path (for ink supply), 211 to 215...
  • Path for ink recovery

Landscapes

  • Ink Jet (AREA)
  • Particle Formation And Scattering Control In Inkjet Printers (AREA)

Abstract

This inkjet recording device can calculate the time at which a cartridge replacement indication and an ink or solvent replenishment indication are displayed, and can notify a user of an estimated time at which the replenishment of ink or solvent is needed. The inkjet recording device is structured to provide control to: calculate the consumption amount of ink or solvent per time from information on printing contents or the number of times of printing performed per time in the past, and operating information on a pump and an electromagnetic valve; divide the remaining amount of ink or solvent by the consumption amount of ink or solvent per time; and estimate in advance the time before an ink or solvent replenish indication is issued.

Description

インクジェット記録装置およびその制御方法並びにインクジェット記録装置の監視システムInkjet recording apparatus, control method thereof, and monitoring system for inkjet recording apparatus
 本発明は、インクジェット記録装置およびその制御方法並びにインクジェット記録装置の監視システムに関する。 The present invention relates to an inkjet recording apparatus, its control method, and an inkjet recording apparatus monitoring system.
 インクジェット記録装置は、印字ヘッドのインク吐出口から粒子化したインクを飛翔させて印字を行う。またインクの粘度調整や経路の洗浄のために溶剤を消費することがある。そのため、定期的にインク及び溶剤を補給する必要があり、インクあるいは溶剤を保持する容器にはインクあるいは溶剤の残量を検知するためのレベルセンサが配置され、検知結果からユーザーにインクあるいは溶剤の補給を促すような制御を行っている。このようなインクジェット記録装置は例えば、特許文献1に開示されている。 Inkjet recording devices print by ejecting droplets of ink from the ink ejection openings of the print head. In addition, the solvent may be consumed for adjusting the viscosity of the ink and cleaning the path. Therefore, it is necessary to periodically replenish the ink and solvent, and a level sensor for detecting the remaining amount of ink or solvent is arranged in the container holding the ink or solvent. Control is being carried out to encourage replenishment. Such an inkjet recording apparatus is disclosed in Patent Document 1, for example.
再公表特許WO2015-114814号明細書Republished patent WO2015-114814
 特許文献1によれば、液面検出部にインクあるいは溶剤が検出されない場合、表示部にカードリッジの交換指示の警告を出す。交換指示がなく、無理にカードリッジを交換するなどしてインクあるいは溶剤を補給しようとすると、インクあるいは溶剤が容器の容量を超え、溢れる危険がある。そこで、ユーザーは通常、交換指示があった場合にカードリッジを交換する。しかし、ユーザーが交換指示の警告に気づかなかった場合、インクあるいは溶剤が補給されず、結果的に装置が止まり、生産ラインが止まってしまう。そのため、ユーザーは定期的に警告表示を確認しなければならなかった。 According to Patent Document 1, if ink or solvent is not detected by the liquid level detection unit, a warning to replace the cartridge is displayed on the display unit. If you try to replenish the ink or solvent by forcibly replacing the cartridge without a replacement instruction, there is a danger that the ink or solvent will exceed the capacity of the container and overflow. Therefore, the user normally replaces the cartridge when instructed to replace it. However, if the user does not notice the replacement instruction warning, the ink or solvent will not be replenished, resulting in the machine stopping and the production line stopping. Therefore, the user had to check the warning display periodically.
 本発明は、上記した従来技術の課題を解決して、カードリッジの交換指示及び、インクあるいは溶剤の補給指示が表示される時間を算出し、インクあるいは溶剤の補給が必要になる予想時間をユーザーに提供できるインクジェット記録装置を提供するものである。 The present invention solves the above-described problems of the prior art, calculates the time during which the cartridge replacement instruction and the ink or solvent replenishment instruction are displayed, and allows the user to predict when the ink or solvent replenishment is required. To provide an inkjet recording apparatus that can be provided to
 上記課題を解決するために、本発明では、印字対象物にインクで印字する印字ヘッドと、印字ヘッドに供給するインクを収容するインク容器と、溶剤を収容する溶剤容器と、印字ヘッドとインク容器と溶剤容器とを接続してインクまたは溶剤を流す経路部と、印字ヘッドとインク容器と溶剤容器と経路部とを制御する制御部と、表示部を備えて印字ヘッドとインク容器と溶剤容器と経路部と制御部とを収納する本体部とを備えたインクジェット記録装置において、制御部は、インクまたは溶剤の使用量からインクまたは溶剤を供給するまでの残り時間を算出し、この算出した残り時間を表示部に標示するように構成した。 In order to solve the above-mentioned problems, the present invention provides a print head for printing on a printing object with ink, an ink container for containing ink to be supplied to the print head, a solvent container for containing a solvent, a print head and an ink container. and a solvent container to flow ink or solvent; a control unit for controlling the print head, the ink container, the solvent container, and the channel; In an inkjet recording apparatus having a main body containing a path and a controller, the controller calculates the remaining time until ink or solvent is supplied from the amount of ink or solvent used, and calculates the calculated remaining time. is displayed on the display unit.
 本発明によれば、インクあるいは溶剤の補給が必要になるまでの時間を予測し、表示することで、生産ラインを止めるのを未然に防ぐのと同時に、インクあるいは溶剤の補給指示をユーザーが確認する頻度を減らし、業務効率の向上にも貢献できる。 According to the present invention, by predicting and displaying the time until ink or solvent replenishment is required, it is possible to prevent stoppage of the production line, and at the same time, the user can confirm the ink or solvent replenishment instruction. It can also contribute to the improvement of work efficiency by reducing the frequency of
インクジェット記録装置を示す斜視図である。1 is a perspective view showing an inkjet recording apparatus; FIG. 図1のA-A断面矢視図である。FIG. 2 is a cross-sectional view taken along the line AA of FIG. 1; インクジェット記録装置の経路構成を示す図である。It is a figure which shows the path|route structure of an inkjet recording device. インクジェット記録装置の機能ブロック図である。1 is a functional block diagram of an inkjet recording apparatus; FIG. インクジェット記録装置の補助インク容器の断面図である。4 is a cross-sectional view of an auxiliary ink container of the inkjet recording apparatus; FIG. インクジェット記録装置の補助インク容器の使用状態を示す補助インク容器の断面図である。4 is a cross-sectional view of an auxiliary ink container showing how the auxiliary ink container is used in the inkjet recording apparatus; FIG. 実施例1のインク補給指示までの残り時間の算出処理のフローチャートである。10 is a flowchart of calculation processing of the remaining time until an ink replenishment instruction is issued according to the first embodiment; インクジェット記録装置の溶剤容器の断面図である。3 is a cross-sectional view of a solvent container of the inkjet recording apparatus; FIG. インクジェット記録装置の溶剤容器の使用状態を示す溶剤容器の断面図である。FIG. 4 is a cross-sectional view of a solvent container showing how the solvent container is used in the inkjet recording apparatus; 実施例1の溶剤補給指示までの残り時間の算出処理のフローチャートである。7 is a flowchart of processing for calculating a remaining time until a solvent replenishment instruction is given in Example 1. FIG. 実施例1のインクまたは溶剤の残量更新処理のフローチャートである。10 is a flowchart of remaining amount update processing of ink or solvent according to the first embodiment. 実施例1のインクと溶剤の補給指示までの残り時間を表示する操作表示部の正面図である。FIG. 10 is a front view of an operation display unit that displays the remaining time until an instruction to replenish ink and solvent in Example 1; 実施例2におけるインクジェット記録装置監視システムの概略構成を示すブロック図である。FIG. 11 is a block diagram showing a schematic configuration of an inkjet recording apparatus monitoring system in Example 2; 実施例3の溶剤補給指示までの残り時間の算出処理のフローチャートである。10 is a flow chart of calculation processing of the remaining time until a solvent replenishment instruction is given in Example 3. FIG. 実施例3における一定時間あたりの溶剤揮散量算出処理のフローチャートである。10 is a flow chart of solvent evaporation amount calculation processing per fixed time in Example 3. FIG. 実施例4におけるインクの補給指示までの残り印字可能回数算出処理のフローチャートである。FIG. 14 is a flowchart of remaining printable count calculation processing until an ink replenishment instruction is issued in the fourth embodiment. FIG. 実施例5におけるインクの補給指示までの残り印字可能回数算出処理のフローチャートである。FIG. 16 is a flowchart of remaining printable count calculation processing until an ink replenishment instruction is issued in Example 5. FIG. 実施例5における溶剤の補給指示までの残り印字可能回数算出処理のフローチャートである。FIG. 16 is a flow chart of remaining printable count calculation processing until a solvent replenishment instruction is given in Example 5. FIG.
 本発明は、インクジェット記録装置において、印字内容や過去の時間あたりの印字回数の情報やポンプと電磁弁の稼働情報から、時間あたりのインクあるいは溶剤の消費量を算出し、インクあるいは溶剤の残量を時間あたりのインクあるいは溶剤の消費量で割り、インクあるいは溶剤の補給指示が出るまでの時間を事前に予測できるようにしたものである。 According to the present invention, in an inkjet recording apparatus, the amount of ink or solvent consumed per hour is calculated from information on the print content, the number of times of printing per hour in the past, and the operation information of a pump and a solenoid valve, and the remaining amount of ink or solvent is calculated. is divided by the amount of ink or solvent consumed per hour so that the time until an instruction to replenish ink or solvent is issued can be predicted in advance.
 また、本発明は、印字対象物に印字をするためのインクが収容されるインク容器と溶剤が収容された溶剤容器とインク容器とを有する本体部と、インク容器に接続されて加圧供給されたインクが吐出されるノズルと印字に使用されるインク粒子を帯電させる帯電電極とこの帯電電極で帯電されたインク粒子を偏向させる偏向電極と印字に使用されないインク粒子を回収するガターとを有する印字ヘッドとを備えたインクジェット記録装置において、一定期間中のインクあるいは溶剤の消費量からインクあるいは溶剤の補給が必要になるまでの時間を予測する制御部と、この制御部で予測した時間を表示する表示部を更に備えて構成した。 Further, the present invention provides a main body portion having an ink container containing ink for printing on a printing object, a solvent container containing a solvent, and an ink container, and a main body portion connected to the ink container and supplied under pressure. A nozzle for ejecting ink, a charging electrode for charging ink particles used for printing, a deflection electrode for deflecting the charged ink particles by the charging electrode, and a gutter for collecting ink particles not used for printing. a controller for estimating the time from the amount of consumption of ink or solvent during a certain period until the ink or solvent needs to be replenished, and the time predicted by the controller for displaying the time A display unit is further provided.
 さらに、本発明は、インクジェット記録装置を、印字対象物に印字をするためのインクが収容されるインク容器と溶剤が収容された溶剤容器と前記インク容器とを有する本体部と、インク容器に接続されて加圧供給されたインクが吐出されるノズルと印字に使用されるインク粒子を帯電させる帯電電極とこの帯電電極で帯電されたインク粒子を偏向させる偏向電極と印字に使用されないインク粒子を回収するガターとを有する印字ヘッドとを備えたインクジェット記録装置本体と、このインクジェット記録装置本体と無線通信できて表示部を備えた監視部とを備えて構成し、監視部において、インクジェット記録装置本体による一定期間中のインクあるいは溶剤の消費量からインクあるいは溶剤の補給が必要になるまでの時間を予測し、表示部に表示するように構成した。 以下、図面を用いて本発明の実施例を説明する。なお、本発明は以下の実施例に限定されるものではない。 Further, according to the present invention, an inkjet recording apparatus includes: a main body having an ink container containing ink for printing on a printing object; a solvent container containing a solvent; and the ink container, and connecting the ink container. Nozzles from which the ink supplied under pressure is ejected, charging electrodes that charge the ink particles used for printing, deflection electrodes that deflect the ink particles charged by the charging electrodes, and ink particles that are not used for printing are collected. and a monitoring unit capable of wireless communication with the inkjet recording apparatus main body and having a display unit. The amount of ink or solvent consumed during a certain period of time is used to estimate the time until ink or solvent needs to be replenished, and the information is displayed on the display unit. Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, the present invention is not limited to the following examples.
 <インクジェット記録装置の使用形態> 
 図1は、本実施例のインクジェット記録装置400を示す斜視図である。図1に示すように、インクジェット記録装置400は、本体部1に操作表示部3を備え、外部に印字ヘッド部2を備え、本体部1と印字ヘッド部2は導管4にて接続されている。
<Usage pattern of inkjet recording device>
FIG. 1 is a perspective view showing an inkjet recording apparatus 400 of this embodiment. As shown in FIG. 1, an inkjet recording apparatus 400 includes an operation display section 3 in a body section 1 and a print head section 2 on the outside. .
 次に、図2は、図1におけるインクジェット記録装置400の本体部1のA-A縦断面矢視図を示している。図2において、本体部1の上部には制御部300、制御部300に電流を供給する電源310、等の電気系部品が配置され、上部前面には操作表示部3が配置されている。 Next, FIG. 2 shows a vertical cross-sectional view of the main body 1 of the inkjet recording apparatus 400 in FIG. 1 taken along line A-A. In FIG. 2, electrical components such as a control unit 300 and a power source 310 for supplying current to the control unit 300 are arranged on the upper part of the main body 1, and an operation display unit 3 is arranged on the front surface of the upper part.
 また、本体部1の下部の前面側の空間610には、温度センサ48と、主インク容器18(図3参照)と、主インク容器18(図3参照)にインクを補充する補助インク容器20(図5参照)のボトル(補助インク)51とカートリッジ(インク)50、インク濃度を調整する溶剤を収容する溶剤容器19(図8参照)のボトル(溶剤)61(図8参照)とカートリッジ(溶剤)60(図8参照)等が納められている。また、補助インク容器20のボトル(補助インク)51とカートリッジ(インク)50とは、重量計80に載った状態で設置されている。ただし、重量計80は、必ずしも必要な構成ではない。 In addition, in a space 610 on the front side of the lower part of the main body 1, there are a temperature sensor 48, a main ink container 18 (see FIG. 3), and an auxiliary ink container 20 for replenishing the main ink container 18 (see FIG. 3) with ink. A bottle (auxiliary ink) 51 (see FIG. 5) and a cartridge (ink) 50, and a bottle (solvent) 61 (see FIG. 8) and a cartridge (see FIG. 8) of a solvent container 19 (see FIG. 8) containing a solvent for adjusting the ink density. Solvent) 60 (see FIG. 8) and the like are contained. Also, the bottle (auxiliary ink) 51 and the cartridge (ink) 50 of the auxiliary ink container 20 are placed on a weighing scale 80 . However, the weighing scale 80 is not necessarily a necessary component.
 さらに、本体部1の下部の背面側の空間620には、流路ボード621、電磁弁34~39、ポンプ24~27等の循環系制御部品等が収納され、本体部1は背面から導管4を介して印字ヘッド部2と接続している。導管4の長さは一般的に4~6mである。導管4内にはインクが流入、流出する管や各電極を印加する高圧電源ライン及び制御ラインが配置されている。また、本体部1の前面下側の扉600を開閉することで、インク及び溶剤のカートリッジ50、60の交換作業等のメンテナンスが容易にできるような構成としている。 Furthermore, in the space 620 on the back side of the lower part of the main body 1, a channel board 621, solenoid valves 34 to 39, circulatory system control parts such as pumps 24 to 27, etc. are accommodated. is connected to the print head unit 2 via the . The length of conduit 4 is typically 4-6 m. Inside the conduit 4, there are arranged a tube through which ink flows in and out, a high-voltage power supply line for applying voltage to each electrode, and a control line. Also, by opening and closing the door 600 on the lower front side of the main body 1, maintenance such as replacement of the ink and solvent cartridges 50 and 60 can be easily performed.
 次に、インクジェット記録装置の経路構成について図3を用いて説明する。図3は、インクジェット記録装置400の全体の経路構成を示す図である。 Next, the path configuration of the inkjet recording apparatus will be explained using FIG. FIG. 3 is a diagram showing the overall path configuration of the inkjet recording apparatus 400. As shown in FIG.
 まず、本実施例のインクジェット記録装置400のインク供給経路について説明する。本体部1には、循環するインク7Aを保持する主インク容器18が備えられており、主インク容器18には、主インク容器18内の液体が内部に保持されるのに適正な量である基準液面レベルに達しているか否かを検知する液面センサ(主インク容器)46が備えられている。 First, the ink supply path of the inkjet recording apparatus 400 of this embodiment will be described. The body portion 1 is provided with a main ink container 18 that holds the circulating ink 7A, and the main ink container 18 has an appropriate amount to hold the liquid in the main ink container 18 inside. A liquid level sensor (main ink container) 46 is provided to detect whether or not the standard liquid level has been reached.
 主インク容器18は、主インク容器18内のインク7Aの粘度を把握するために、経路(インク供給用)201を介して粘度測定器43に接続されている。粘度測定器43は経路(インク供給用)202を介して経路の開閉を行う電磁弁(供給用)34に接続されており、電磁弁(供給用)34は経路(インク供給用)203を介してインク7Aを吸引、圧送するために使用されるポンプ(供給用)24に接続されている。そして、ポンプ(供給用)24は経路(インク供給用)204を介してインク7A中に混入している異物を除去するフィルタ(供給用)28に接続されている。 The main ink container 18 is connected to a viscosity measuring device 43 via a path (for ink supply) 201 in order to ascertain the viscosity of the ink 7A in the main ink container 18. The viscosity measuring device 43 is connected via a path (for ink supply) 202 to an electromagnetic valve (for supply) 34 for opening and closing the path, and the electromagnetic valve (for supply) 34 is connected via a path (for ink supply) 203. It is connected to a pump (for supply) 24 used for sucking and pumping the ink 7A. The pump (for supply) 24 is connected via a path (for ink supply) 204 to a filter (for supply) 28 for removing foreign substances mixed in the ink 7A.
 フィルタ(供給用)28は、経路(インク供給用)205を介してポンプ(供給用)24から圧送されたインク7Aを印字するために適正な圧力に調整する減圧弁33に接続されており、減圧弁33は経路(インク供給用)206を介してノズルに供給されるインク7Aの圧力を測定する圧力計31が備えられている。圧力計31は、導管4内を通る経路(インク供給用)207を介して印字ヘッド部2内に備えられた切替弁42と接続されている。 The filter (for supply) 28 is connected to a pressure reducing valve 33 that adjusts the pressure of the ink 7A pressure-fed from the pump (for supply) 24 via a path (for ink supply) 205 to a proper pressure for printing. The pressure reducing valve 33 is provided with a pressure gauge 31 for measuring the pressure of the ink 7A supplied to the nozzles via a path (for ink supply) 206. FIG. The pressure gauge 31 is connected to a switching valve 42 provided in the print head section 2 via a path (for ink supply) 207 passing through the conduit 4 .
 切替弁42は、経路(インク供給用)209を介して、インク7Aを吐出する吐出口を備えたノズル8に接続されている。切替弁42は電磁弁であり、ノズル8からインクまたは洗浄用の溶剤を噴出するための切替えを行う。ノズル8の吐出口の直進方向には、帯電電極10とグランド偏向電極11、プラス偏向電極12が設置されており、その先には、印字に使用されないために帯電電極10で帯電されず、グランド偏向電極11とプラス偏向電極12との間を通過するときに偏向されずに直進的に飛翔するインク粒子7Cを捕捉するためのガター14が配置されている。 The switching valve 42 is connected via a path (for ink supply) 209 to a nozzle 8 having an ejection port for ejecting the ink 7A. The switching valve 42 is an electromagnetic valve, and performs switching for ejecting the ink or cleaning solvent from the nozzle 8 . A charging electrode 10, a ground deflection electrode 11, and a positive deflection electrode 12 are installed in the straight direction of the ejection port of the nozzle 8. Beyond that, the electrode is not charged by the charging electrode 10 because it is not used for printing, and is grounded. A gutter 14 is arranged for catching ink particles 7C that fly straight without being deflected when passing between the deflection electrode 11 and the positive deflection electrode 12 .
 次に、図3において、インク回収経路について説明する。ガター14は、導管4内を通る経路(インク回収用)212を介して本体部1内に配置されているインク中に混入している異物を除去するフィルタ(回収用)29と接続されており、フィルタ(回収用)29は、経路(インク回収用)213を介して経路の開閉を行う電磁弁(回収用)35に接続されている。 Next, the ink recovery path will be described with reference to FIG. The gutter 14 is connected via a path (for ink recovery) 212 passing through the conduit 4 to a filter (for recovery) 29 that removes foreign matter mixed in the ink arranged in the main body 1 . , the filter (for recovery) 29 is connected via a path (for ink recovery) 213 to an electromagnetic valve (for recovery) 35 for opening and closing the path.
 電磁弁(回収用)35は経路(インク回収用)214を介してガター14により捕捉されたインク粒子7Cを吸引するポンプ(回収用)25と接続されている。ポンプ(回収用)25は、経路(インク回収用)215及び経路(回収経路)216を介して主インク容器18と接続されている。また、主インク容器18は、経路(排気用)217と接続されていて、経路(排気用)217は本体部1外部と連通した構成をとっている。 The solenoid valve (for recovery) 35 is connected via a path (for ink recovery) 214 to a pump (for recovery) 25 that sucks the ink particles 7C captured by the gutter 14 . The pump (for recovery) 25 is connected to the main ink container 18 via a path (for ink recovery) 215 and a path (for recovery) 216 . Further, the main ink container 18 is connected to a path (for exhaust) 217 , and the path (for exhaust) 217 communicates with the outside of the main body 1 .
 次に、図3において、インク補給経路について説明する。本体部1には、補充用のインクである補助インク7Dを保持する補助インク容器20が備えられており、補助インク容器20は、経路(インク補給用)221を介して経路の開閉を行う電磁弁(補給用)36に接続されている。そして、電磁弁(補給用)36は経路(インク補給用)222を介して、経路(インク供給用)203と接続された合流経路223に接続されている。 Next, the ink supply route will be described with reference to FIG. The main body 1 is provided with an auxiliary ink container 20 that holds auxiliary ink 7D, which is ink for replenishment. It is connected to a valve (for replenishment) 36 . The electromagnetic valve (for replenishment) 36 is connected via a path (for ink replenishment) 222 to a junction path 223 connected to the path (for ink supply) 203 .
 次に、図3において、インク循環経路について説明する。印字ヘッド部2内に備えられたノズル8には、経路(インク供給用)209の他に導管4内を通る経路(循環用)225が接続している。経路(循環用)225は、本体部1内に備えられて流路の開閉を行う電磁弁(循環用)37に接続されている。電磁弁(循環用)37は、経路(循環用)226を介してノズル8からのインクの吸引を行うポンプ(循環用)26に接続されている。そして、ポンプ(循環用)26は経路(循環用)227を介して、合流経路228で経路(インク回収用)215に接続された構成となっている。 Next, the ink circulation path will be described with reference to FIG. The nozzles 8 provided in the print head section 2 are connected to a path (for ink supply) 209 as well as a path (for circulation) 225 passing through the conduit 4 . The path (for circulation) 225 is connected to an electromagnetic valve (for circulation) 37 that is provided in the main body 1 and opens and closes the flow path. The electromagnetic valve (for circulation) 37 is connected to a pump (for circulation) 26 that sucks ink from the nozzles 8 via a path (for circulation) 226 . The pump (for circulation) 26 is connected to the path (for ink recovery) 215 via a path (for circulation) 227 and a junction path 228 .
 次に、図3のインクジェット記録装置400の溶剤補給経路について説明する。本体部1には、補給用の溶剤6を保持する溶剤容器19が備えられており、溶剤容器19は、経路231を介して溶剤6を吸引、圧送するために使用されるポンプ(溶剤用)27に接続されている。ポンプ(溶剤用)27は、合流経路232及び合流経路232を介して流路の開閉を行うために電磁弁(溶剤補給用)38に接続されており、電磁弁(溶剤補給用)38は、経路233を介して主インク容器18と接続されている。 Next, the solvent replenishment route of the inkjet recording apparatus 400 of FIG. 3 will be described. The main body 1 is provided with a solvent container 19 that holds the solvent 6 for replenishment. 27. The pump (for solvent) 27 is connected to a confluence path 232 and a solenoid valve (for solvent replenishment) 38 to open and close the flow path via the confluence path 232. The solenoid valve (for solvent replenishment) 38 is It is connected to main ink container 18 via path 233 .
 次に、図3のインクジェット記録装置400のヘッド洗浄経路について説明する。主インク容器18から供給されたインク7Aを噴射した印字ヘッド部2には、各部にインクが付着している。これら印字ヘッド部2に飛着したインクを洗浄するための溶剤6を供給する経路として、溶剤容器19から経路231,ポンプ(溶剤用)27、経路(洗浄用)236,電磁弁(ノズル洗浄用)39,経路(洗浄用)237を介して切替弁42に通じる経路が形成されている。この経路を通って溶剤容器19から印字ヘッド部2の切替弁42に供給された溶剤は、一部がノズル8から経路(循環用)225を経て主インク容器18に回収される。一方、ノズル8から噴射された溶剤は、ガター14で回収され、経路(インク回収用)212を経て主インク容器18に回収される。 Next, the head cleaning path of the inkjet recording apparatus 400 of FIG. 3 will be described. Ink adheres to each portion of the print head portion 2 that has ejected the ink 7A supplied from the main ink container 18 . As a route for supplying the solvent 6 for cleaning the ink that has landed on the print head unit 2, a route 231 from the solvent container 19, a pump (for solvent) 27, a route (for cleaning) 236, an electromagnetic valve (for nozzle cleaning) ) 39 and a path (for cleaning) 237 leading to the switching valve 42 is formed. Part of the solvent supplied from the solvent container 19 to the switching valve 42 of the print head unit 2 through this path is recovered from the nozzle 8 to the main ink container 18 via the path (for circulation) 225 . On the other hand, the solvent ejected from the nozzle 8 is recovered by the gutter 14 and recovered to the main ink container 18 through the path (for ink recovery) 212 .
 次に、インクジェット記録装置400の機能ブロック図について図4を用いて説明する。図4において、インクジェット記録装置400には、例えばMPUを備える制御部300が備えられており、制御部300はバスライン301を介して、操作表示部3、ノズル8、帯電電極10、プラス偏向電極12、ポンプ24~27、電磁弁34~39、減圧弁33、圧力計31、切替弁42:粘度測定器43、液面センサ(主インク容器)46、温度センサ48、及び記録部302等の各部を制御するようになっている。記録部302は、インクジェット記録装置400を制御するためのプログラムが格納されており、制御部300はこのプログラムに基づいてインクジェット記録装置400を構成する各部位を制御するように構成されている。 Next, a functional block diagram of the inkjet recording apparatus 400 will be described using FIG. In FIG. 4, the inkjet recording apparatus 400 is provided with a control unit 300 having, for example, an MPU. 12, pumps 24 to 27, solenoid valves 34 to 39, pressure reducing valve 33, pressure gauge 31, switching valve 42: viscosity measuring device 43, liquid level sensor (main ink container) 46, temperature sensor 48, recording unit 302, etc. Each part is controlled. The recording unit 302 stores a program for controlling the inkjet recording apparatus 400, and the control unit 300 is configured to control each component of the inkjet recording apparatus 400 based on this program.
 次に、インクジェット記録装置400に用いる補助インク容器20の構成について図5を用いて説明する。図5は、ボトル(補助インク)51にカートリッジ(インク)50が接続された状態の補助インク容器20の断面図を示している。なお、図5は本実施例の説明のために簡略化した一例であり、形状や構成はこの限りではない。 Next, the configuration of the auxiliary ink container 20 used in the inkjet recording apparatus 400 will be described with reference to FIG. FIG. 5 shows a cross-sectional view of the auxiliary ink container 20 in which the cartridge (ink) 50 is connected to the bottle (auxiliary ink) 51 . Note that FIG. 5 is a simplified example for explanation of this embodiment, and the shape and configuration are not limited to this.
 図5において、補助インク容器20は、補助インク7Dを保持するボトル(補助インク)51と、ボトル(補助インク)51を密閉するための蓋の役割を有する天面部51Cと、ボトル(補助インク)51の外側に伸びていてカートリッジ(インク)50と接続するための凸管部51Aと、凸管部51Aの下側に配置しボトル(補助インク)51の内側に伸びた凹管部51Bと、カートリッジ(インク)50の交換タイミングを検知する検知部としてのレベルセンサ電極52~55を備えている。なお、ここでは凸管部51Aと凹管部51Bとして個別に記載しているが、これらは一体的に形成されるものであってもよい。 5, the auxiliary ink container 20 includes a bottle (auxiliary ink) 51 that holds the auxiliary ink 7D, a top surface portion 51C that functions as a lid for sealing the bottle (auxiliary ink) 51, and a bottle (auxiliary ink) A convex tube portion 51A extending outside the cartridge (ink) 50 for connecting to the cartridge (ink) 50, a concave tube portion 51B arranged below the convex tube portion 51A and extending inside the bottle (auxiliary ink) 51, Level sensor electrodes 52 to 55 are provided as a detection unit for detecting replacement timing of the cartridge (ink) 50 . Although the convex tube portion 51A and the concave tube portion 51B are individually described here, they may be integrally formed.
 また、レベルセンサ電極52~55は、ボトル(補助インク)51内のインク残量下限を検出する電極(GND)52と、電極(GND)52より短い電極(LOW)53と、先端が補助インク容器内の経路(インク補給用)221の下端部の位置と凹管部51Bの下端部(標準レベル線56)との間に位置するように配置された電極(標準)54と、先端が標準レベル線56の上方に設置された電極(オーバー)55とを備えている。 The level sensor electrodes 52 to 55 include an electrode (GND) 52 for detecting the lower limit of the remaining amount of ink in a bottle (auxiliary ink) 51, an electrode (LOW) 53 shorter than the electrode (GND) 52, and an electrode (LOW) 53 whose tip is the auxiliary ink. The electrode (standard) 54 is positioned between the lower end of the path (for ink supply) 221 in the container and the lower end (standard level line 56) of the concave tube portion 51B. and an electrode (over) 55 installed above the level line 56 .
 ここで、ボトル(補助インク)51内の補助インク7Dの液面の高さが標準レベル線56よりも高い状態は、カートリッジ(インク)50の内部に補助インク7Dがまだ残っている状態に対応し、ボトル(補助インク)51内の補助インク7Dの液面の高さが標準レベル線56よりも低い状態は、カートリッジ(インク)50の内部に補助インク7Dが無くなり、カートリッジ(インク)50が空になった状態に対応する。 Here, the state in which the level of the auxiliary ink 7D in the bottle (auxiliary ink) 51 is higher than the standard level line 56 corresponds to the state in which the auxiliary ink 7D still remains inside the cartridge (ink) 50. However, when the level of the auxiliary ink 7D in the bottle (auxiliary ink) 51 is lower than the standard level line 56, the auxiliary ink 7D in the cartridge (ink) 50 runs out, and the cartridge (ink) 50 runs out. Corresponds to the empty state.
 電極(GND)52は、他の電極との導通状態、即ちボトル(補助インク)51内の補助インク7Dの有無を検出するため基準となる電極である。電極(LOW)53はボトル(補助インク)51内の補助インク7Dが減って、ボトル(補助インク)51内の補助インク7Dの残量が少なくなっている状態を検知するためのものである。電極(標準)54は、カートリッジ(インク)50の交換タイミングを検知するためのものであり、この液面の高さを標準と称している。電極(オーバー)55はカートリッジ(インク)50からインクを補充しているときの標準高さより高い液面状態を検知するものである。 The electrode (GND) 52 is a reference electrode for detecting the state of continuity with other electrodes, that is, the presence or absence of the auxiliary ink 7D in the bottle (auxiliary ink) 51. The electrode (LOW) 53 is for detecting a state in which the amount of the auxiliary ink 7D in the bottle (auxiliary ink) 51 has decreased and the remaining amount of the auxiliary ink 7D in the bottle (auxiliary ink) 51 is low. The electrode (standard) 54 is for detecting replacement timing of the cartridge (ink) 50, and the height of this liquid level is called standard. The electrode (over) 55 detects the state of the liquid surface higher than the standard height when ink is being replenished from the cartridge (ink) 50 .
 このような構成により、図示していないが例えば検流計などを用い、レベルセンサ電極52~55の内から2本を選択して検流計に接続し、電流の有無により導通状態を見ることができる。すなわちインクの液面高さをチェックできる。 With such a configuration, it is possible to select two of the level sensor electrodes 52 to 55 using a galvanometer (not shown), connect them to the galvanometer, and check the conduction state based on the presence or absence of current. can be done. That is, the ink level can be checked.
 図6にそれぞれの電極の検知状態を示した。(a)は電極(オーバー)55が補助インク7Dを検知している状態、(b)は電極(オーバー)55が補助インク7Dを検知せずに電極(標準)54が補助インク7Dを検知している状態、(c)は電極(標準)54が補助インク7Dを検知せずに電極(LOW)53が補助インク7Dを検知している状態、(d)は電極(LOW)53が補助インク7Dを検知せずに電極(GND)52のみ補助インク7Dと接触している状態をそれぞれ示している。 Fig. 6 shows the detection state of each electrode. (a) is the state in which the electrode (over) 55 detects the auxiliary ink 7D, and (b) is the state in which the electrode (over) 55 does not detect the auxiliary ink 7D and the electrode (standard) 54 detects the auxiliary ink 7D. (c) is the state in which the electrode (standard) 54 does not detect the auxiliary ink 7D and the electrode (LOW) 53 detects the auxiliary ink 7D; (d) is the state in which the electrode (LOW) 53 detects the auxiliary ink Each shows a state in which only the electrode (GND) 52 is in contact with the auxiliary ink 7D without detecting 7D.
 図6の(b)、(c)、(d)の状態において、制御部300はカートリッジ(インク)50を交換できるタイミングであることを検知し、操作表示部3等でユーザーに交換可能であることを知らせることができる。また、(d)の状態において、制御部300は間もなく補助インク7Dがなくなることを検知し、操作表示部3等でユーザーに交換を促すことができる。 In the states of (b), (c), and (d) of FIG. 6, the control unit 300 detects that it is time to replace the cartridge (ink) 50, and allows the user to replace the cartridge (ink) 50 through the operation display unit 3 or the like. can let you know. In addition, in the state (d), the control unit 300 can detect that the auxiliary ink 7D will run out soon, and prompt the user to replace the ink via the operation display unit 3 or the like.
 この構成によれば、補助インク7Dの表面71が(a)から(b)の状態、(b)から(c)の状態、(c)から(d)の状態に移行した際、補助インク7Dは各レベルセンサ電極52~54の先端の高さまでのボトル(補助インク)51の容量になるので、各状態の移行タイミングで記録部302に残りの補助インク7D量を記録することができる。なお、図5及び図6において、レベルセンサ電極は4本図示されているが本数は限定せず、例えば4本以上を用い、より細かく補助インク7D量を検知するようにしてもよい。 According to this configuration, when the surface 71 of the auxiliary ink 7D shifts from (a) to (b), from (b) to (c), and from (c) to (d), the auxiliary ink 7D is the capacity of the bottle (auxiliary ink) 51 up to the height of the tips of the level sensor electrodes 52 to 54, so the remaining amount of auxiliary ink 7D can be recorded in the recording unit 302 at the transition timing of each state. Although four level sensor electrodes are shown in FIGS. 5 and 6, the number is not limited. For example, four or more electrodes may be used to more precisely detect the amount of auxiliary ink 7D.
 次に補給指示までの残り時間の算出処理フローについて図7を用いて説明する。 
 図7において、はじめにステップS101は制御部300内において補給指示までの残り時間の算出処理が開始された状態を示す。 
 次にステップS102において、ステップS103からステップS105までの一定時間あたりのインク消費量測定制御を開始する。 
 先ずステップS103において、一定時間印字に使われたインク粒子の数を測定する。 
 次にステップS104において、記録部302に予め記憶しておいた装置の設定(印字条件)に基づくインク粒子ひとつあたりの体積データを読み込む。 
 次にステップS105で、ステップS103とステップS104で取得したデータから、一定時間あたりのインク消費量を算出する。 
 次にステップS106で、一定時間あたりのインク消費量測定制御を終了する。
Next, the processing flow for calculating the remaining time until the replenishment instruction will be described with reference to FIG.
In FIG. 7, step S101 first shows a state in which the calculation processing of the remaining time until the replenishment instruction is started in the control section 300 .
Next, in step S102, control for measuring the amount of ink consumed per fixed time from step S103 to step S105 is started.
First, in step S103, the number of ink particles used for printing for a certain period of time is measured.
Next, in step S104, the volume data per ink particle based on the device settings (printing conditions) stored in advance in the recording unit 302 is read.
Next, in step S105, from the data obtained in steps S103 and S104, the amount of ink consumed per fixed time is calculated.
Next, in step S106, control for measuring the amount of ink consumed per fixed period of time ends.
 次にステップS107で、記録部302に記憶されている各レベルセンサ電極52~55で検出された補助インク7Dの表面71が図6の(a)から(b)の状態、又は(b)から(c)の状態、又は(c)から(d)の状態への移行タイミングの情報、すなわち、レベルセンサ電極55,または54,または53で補助インク7Dを検出しなくなった時点の情報に基づいて算出されたインク残量の情報を読み込み、S105で取得した一定時間あたりのインク消費量のデータと各レベルセンサ電極52~55で検出した補助インク7Dの表面71が図6の(a)から(b)、又は(b)から(c)、又は(c)から(d)の何れかの状態への移行タイミングからの印字積算時間の情報を用いてボトル(補助インク)51の内部における補助インク7Dの残量を求め、空になったカートリッジ(インク)50を内部にインクが充填されたカートリッジ(インク)50と交換する補給指示までの時間を算出する。 Next, in step S107, the surface 71 of the auxiliary ink 7D detected by the level sensor electrodes 52 to 55 stored in the recording unit 302 is in the state from (a) to (b) in FIG. Based on the state (c) or the information on the transition timing from (c) to (d), that is, the information at the time when the level sensor electrodes 55, 54, or 53 no longer detect the auxiliary ink 7D. Information on the calculated remaining amount of ink is read, and the data on the amount of ink consumed per fixed time acquired in S105 and the surface 71 of the auxiliary ink 7D detected by the level sensor electrodes 52 to 55 are shown in FIG. b), or from (b) to (c), or from (c) to (d), using the information on the cumulative printing time from the timing of transition to any of the states, The remaining amount of 7D is obtained, and the time until a replenishment instruction to replace the empty cartridge (ink) 50 with a cartridge (ink) 50 filled with ink is calculated.
 次にステップS108で、S107で算出した補給指示までの時間を残り時間データとして記録部302に格納・更新する。 Next, in step S108, the time until the replenishment instruction calculated in S107 is stored and updated in the recording unit 302 as remaining time data.
 最後にステップS109で更新した残り時間データを操作表示部3のインク残り時間表示領域350(図12参照)に表示し、ステップS110で、補給指示までの残り時間の算出処理を終了する。 Finally, the remaining time data updated in step S109 is displayed in the ink remaining time display area 350 (see FIG. 12) of the operation display unit 3, and in step S110, the remaining time calculation process until the replenishment instruction is completed.
 次に、インクジェット記録装置400に用いる溶剤容器19の構成について図8を用いて説明する。図8は、ボトル(溶剤)61にカートリッジ(溶剤)60が接続された状態の溶剤容器19の断面図を示している。なお、図8は本実施例の説明のために簡略化した一例であり、形状や構成はこの限りではない。 Next, the configuration of the solvent container 19 used in the inkjet recording apparatus 400 will be described with reference to FIG. FIG. 8 shows a sectional view of the solvent container 19 in which the cartridge (solvent) 60 is connected to the bottle (solvent) 61 . Note that FIG. 8 is a simplified example for explanation of this embodiment, and the shape and configuration are not limited to this.
 図8において、溶剤容器19は、溶剤6を保持するボトル(溶剤)61と、ボトル(溶剤)61を密閉するための蓋の役割を有する天面部61Cと、ボトル(溶剤)61の外側に伸びていてカートリッジ(溶剤)60と接続するための凸管部61Aと、凸管部61Aの下側に配置しボトル(溶剤)61の内側に伸びた凹管部61Bと、インク液面が一定レベルより下がったことを検知するためのフロートセンサ62を備えている。 In FIG. 8, the solvent container 19 includes a bottle (solvent) 61 holding the solvent 6, a top surface 61C serving as a lid for sealing the bottle (solvent) 61, and an outer surface of the bottle (solvent) 61. A convex tube portion 61A for connecting to the cartridge (solvent) 60, and a concave tube portion 61B arranged below the convex tube portion 61A and extending inside the bottle (solvent) 61, and the ink liquid level is kept at a constant level. A float sensor 62 is provided to detect the lowering.
 フロートセンサ62は、指示棒63と、液面が標準レベル線67(凹管部61Bの下端部と同じ高さ)より下がったことを検知するための検知部64と、溶剤6の容量が一定以下になったことを検知するためのフロート65と、フロート65の一部である磁石65Aと、フロート65が外れないように保持するためのストッパ66と、磁石65Aの磁気を検出する磁気センサ65Bとを備えて構成されている。なお、ここでは凸管部61Aと凹管部61Bとして個別に記載しているが、これらは一体的に形成されるものであってもよい。 The float sensor 62 includes an indicator rod 63, a detection portion 64 for detecting that the liquid level has fallen below a standard level line 67 (same height as the lower end of the concave tube portion 61B), and a constant volume of the solvent 6. A float 65 for detecting that the magnet 65A is a part of the float 65, a stopper 66 for holding the float 65 so that it does not come off, and a magnetic sensor 65B for detecting the magnetism of the magnet 65A. and Although the convex tube portion 61A and the concave tube portion 61B are individually described here, they may be integrally formed.
 ここで、ボトル(溶剤)61の内部における溶剤6の液面が標準レベル線67よりも高い状態は、カートリッジ(溶剤)60の内部に溶剤6がまだ残っている状態に対応し、ボトル(溶剤)61の内部における溶剤6の液面が標準レベル線67よりも低い状態は、カートリッジ(溶剤)60の内部に溶剤6がなくなった状態、すなわちカートリッジ(溶剤)60が空になった状態に対応する。 Here, the state in which the liquid level of the solvent 6 inside the bottle (solvent) 61 is higher than the standard level line 67 corresponds to the state in which the solvent 6 still remains inside the cartridge (solvent) 60. ) 61 is lower than the standard level line 67 corresponds to the state in which there is no solvent 6 in the cartridge (solvent) 60, that is, the state in which the cartridge (solvent) 60 is empty. do.
 また、フロート65が検知部64に接するときの溶剤6の液面は、標準レベル線67よりも下になるので、ボトル(溶剤)61の内部に溶剤6が残っている間は溶剤6の液面は標準レベル線67よりも上になり、フロート65は検知部64に当たった状態が維持さ、検知部64から検知信号が出力される。 In addition, since the liquid level of the solvent 6 when the float 65 contacts the detection unit 64 is below the standard level line 67, the liquid of the solvent 6 is The surface becomes above the standard level line 67, the float 65 remains in contact with the detection section 64, and the detection section 64 outputs a detection signal.
 ボトル(溶剤)61に収容された溶剤6の液面68の検知状態について、図9を用いて説明する。図9(a)において、フロートセンサ62は溶剤6の液面68と連動してフロート65が下がることで、液面が標準レベル線67より下がっていることを検知している。つまり、カートリッジ(溶剤)が空になっていることがわかる。 The detection state of the liquid surface 68 of the solvent 6 contained in the bottle (solvent) 61 will be described with reference to FIG. In FIG. 9A, the float sensor 62 detects that the liquid level is lower than the standard level line 67 by lowering the float 65 in conjunction with the liquid level 68 of the solvent 6 . That is, it can be seen that the cartridge (solvent) is empty.
 また、図9(b)において、フロートセンサ62は液面68と連動してフロート65がストッパ66に当たるまで下がり、磁気センサ65Bでフロート65の一部である磁石65Aの磁気を検出することにより、液面68がボトル(溶剤)61の底近くまで達していることを検知することができる。つまり、間もなく溶剤6がなくなることを検知する。 In FIG. 9B, the float sensor 62 moves down with the liquid level 68 until the float 65 hits the stopper 66, and the magnetic sensor 65B detects the magnetism of the magnet 65A, which is a part of the float 65. It can be detected that the liquid surface 68 has reached near the bottom of the bottle (solvent) 61 . That is, it detects that the solvent 6 will run out soon.
 図9(a)の状態において、制御部300はカートリッジ(溶剤)60を交換できるタイミングであることを検知し、操作表示部3等でユーザーに交換可能であることを知らせることができる。また、図9(b)の状態において、制御部300は間もなく溶剤6がなくなることを検知し、操作表示部3等でユーザーに交換を促すことができる。 In the state of FIG. 9(a), the control unit 300 can detect that it is time to replace the cartridge (solvent) 60, and notify the user through the operation display unit 3 or the like that replacement is possible. In addition, in the state of FIG. 9(b), the control unit 300 can detect that the solvent 6 will run out soon, and prompt the user to replace the solvent through the operation display unit 3 or the like.
 このような構成によれば、フロート65が検知部64から離れた図9(a)の状態、フロート65がストッパ66と接触した図9(b)の状態になった際、溶剤6の量はそれぞれの液面68の高さまでのボトル(溶剤)61の容量になるので、図9(a)に示すようなフロート65が検知部64から離れた状態に移行するタイミング、および図9(b)に示すようなフロート65がストッパ66と接触した状態に移行するタイミングで記録部302に残りの溶剤6量を記録することができる。 According to such a configuration, when the float 65 is separated from the detection part 64 in the state of FIG. 9A and the float 65 is in contact with the stopper 66 in the state of FIG. Since the capacity of the bottle (solvent) 61 is up to the height of each liquid surface 68, the timing at which the float 65 moves away from the detection unit 64 as shown in FIG. The remaining amount of the solvent 6 can be recorded in the recording portion 302 at the timing when the float 65 comes into contact with the stopper 66 as shown in FIG.
 なお、図8と図9に示した例は溶剤容器19の構成で説明したが、補助インク容器20に適用することもできる。すなわち、図5及び図6で説明した補助インク容器20のレベルセンサ電極52-55に替えて、図8と図9で説明したフロートセンサ62を用い、フロート65の一部である磁石65Aの位置を、高さが異なる複数の位置に取り付けた複数の磁気センサで検出することにより、ボトル(補助インク)51内部の補助インク7Dの液面のレベルを検出することで、図7で説明したようなフローに沿った補給指示までの残り時間の算出処理を行うことができる。 Although the example shown in FIGS. 8 and 9 has been described with the configuration of the solvent container 19, it can also be applied to the auxiliary ink container 20. FIG. That is, instead of the level sensor electrodes 52-55 of the auxiliary ink container 20 described with reference to FIGS. 5 and 6, the float sensor 62 described with reference to FIGS. is detected by a plurality of magnetic sensors attached at a plurality of positions with different heights, thereby detecting the level of the liquid level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51, as described in FIG. Calculation processing of the remaining time until the replenishment instruction can be performed according to a simple flow.
 このように、インクジェット記録装置400は消費したインクあるいは溶剤の量を検知できるが、補助インク容器およびインクの重量を検出する重量計や溶剤容器および溶剤の重量を検出する重量計を設け、その重量検出値から求めることもできる。また、補助インク容器から圧送されたインク量を検出する流量計や溶剤容器から圧送された溶剤量を検出する流量計を設け、その流量検出値から求めることもできる。 In this manner, the ink jet recording apparatus 400 can detect the amount of consumed ink or solvent. It can also be obtained from the detected value. Alternatively, a flowmeter for detecting the amount of ink pressure-fed from the auxiliary ink container and a flowmeter for detecting the amount of solvent pressure-fed from the solvent container may be provided, and the flow rate can be determined from the flow rate detection value.
 次に、溶剤の補給指示までの残り時間の算出処理フローについて、図10を用いて説明する。 Next, the processing flow for calculating the remaining time until the solvent replenishment instruction will be described with reference to FIG.
 図10において、はじめにステップS121は制御部300内において補給指示までの残り時間の算出処理120が開始された状態を示す。 In FIG. 10, step S121 first shows a state in which the calculation processing 120 of the remaining time until the replenishment instruction is started in the control unit 300. FIG.
 次にステップS122はステップS123からステップS125までの一定時間あたりの溶剤消費量測定制御が開始された状態を示す。 
 次にステップS123において、一定時間電磁弁が開いた時間を測定する。 
 次にステップS124において、記録部302から装置の設定に基づく電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いている時間ごとの溶剤6の流量データを読み込む。 
 次にステップS125において、ステップS123とステップS124で取得したデータから、一定時間あたりの溶剤消費量を算出する。 
 次にステップS126は、一定時間あたりの溶剤消費量測定制御を終了した状態を示す。
Next, step S122 shows a state in which control for measuring the amount of solvent consumed per fixed time from step S123 to step S125 is started.
Next, in step S123, the time during which the solenoid valve is opened for a certain period of time is measured.
Next, in step S124, the flow rate data of the solvent 6 is read from the recording unit 302 for each time the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open based on the setting of the apparatus.
Next, in step S125, the amount of solvent consumed per fixed time period is calculated from the data obtained in steps S123 and S124.
Next, step S126 indicates a state in which the control for measuring the amount of solvent consumption per fixed time has ended.
 次にステップS127において、記録部302からフロートセンサ62を用いて検出したボトル(溶剤)61の内部の溶剤6の溶剤残量を読み込み、取得した一定時間あたりの溶剤消費量から補給指示までの時間を算出する。 Next, in step S127, the remaining solvent amount of the solvent 6 inside the bottle (solvent) 61 detected by the float sensor 62 is read from the recording unit 302, and the time from the obtained solvent consumption amount to the replenishment instruction is calculated. Calculate
 次にステップS128において、ステップS127で算出した残り時間データを記録部302に格納・更新する。 Next, in step S128, the remaining time data calculated in step S127 is stored and updated in the recording unit 302.
 最後にステップS129で記録部302に格納・更新した残り時間データを操作表示部3の溶剤残り時間表示領域360(図12参照)に表示し、ステップS130で、補給指示までの残り時間の算出処理120を終了する。 Finally, the remaining time data stored and updated in the recording unit 302 in step S129 is displayed in the solvent remaining time display area 360 (see FIG. 12) of the operation display unit 3, and in step S130, the remaining time until the replenishment instruction is calculated. End 120.
 なお、この電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いた時間によって残り時間を算出する処理は、図7で説明した補助インク7Dの補給指示までの残り時間の算出処理フローとしても使うことができる。 Note that the process of calculating the remaining time based on the time that the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is opened is the calculation of the remaining time until the instruction to replenish the auxiliary ink 7D described with reference to FIG. It can also be used as a processing flow.
 次に、印字ヘッド部2で印字を開始した後、補助インク容器20のボトル(補助インク)51内の補助インク7Dや溶剤容器19のボトル(溶剤)61内の溶剤6の残量は時間の経過とともに変化し、図7のステップS106及び図10のステップS127で「用いるインクまたは溶剤の残量データを更新する必要がある。このインクまたは溶剤の残量データを更新する処理フローについて図11を用いて説明する。 Next, after printing is started by the print head unit 2, the remaining amount of the auxiliary ink 7D in the bottle (auxiliary ink) 51 of the auxiliary ink container 20 and the remaining amount of the solvent 6 in the bottle (solvent) 61 of the solvent container 19 will take time. 7 and step S127 in FIG. 10, "The remaining amount data of ink or solvent used needs to be updated. Refer to FIG. 11 for the processing flow for updating the remaining amount data of ink or solvent. will be used for explanation.
 図11において、はじめにステップ141は制御部300内においてインクまたは溶剤の残量更新処理140が開始された状態を示す。 In FIG. 11, step 141 first shows a state in which the ink or solvent remaining amount update process 140 is started in the control unit 300 .
 次にステップ142において、図7で説明したステップS105又は図10で説明したステップS125の処理で得られたインクまたは溶剤の一定時間あたりの消費量を読み込む。 Next, in step 142, the consumption amount of ink or solvent per fixed time obtained by the process of step S105 explained in FIG. 7 or step S125 explained in FIG. 10 is read.
 次にステップS143において、図6または図9で説明した、補助インク容器20のボトル(補助インク)51の内部における補助インク7Dの液面レベルまたは溶剤容器19のボトル(溶剤)61の内部における溶剤6の液面レベルの検知状態に変化があったかどうかを判断する。 Next, in step S143, the liquid surface level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 of the auxiliary ink container 20 or the solvent inside the bottle (solvent) 61 of the solvent container 19 described with reference to FIG. 6 or FIG. It is determined whether or not there is a change in the detection state of the liquid level of 6.
 ステップS143においてボトル(補助インク)51の内部における補助インク7Dの液面レベルまたは溶剤容器19のボトル(溶剤)61の内部における溶剤6の液面レベルの検知状態に変化があったと判定した場合(S143でYESの場合)、ステップS144に進んで、ステップS143において検知状態に変化があったと判定した状態、すなわち図6の(a)乃至(d)の状態のおけるボトル(補助インク)51に収容されている補助インク7Dの容量、または図9の(a)または(b)の状態におけるボトル(溶剤)61の内部における溶剤6の容量の情報を記録部302から読み込む。 If it is determined in step S143 that there is a change in the detection state of the liquid level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 or the liquid level of the solvent 6 inside the bottle (solvent) 61 of the solvent container 19 ( If S143 is YES), the process proceeds to step S144, and stored in the bottle (auxiliary ink) 51 in the state in which it is determined that there has been a change in the detection state in step S143, that is, in the state of (a) to (d) in FIG. Information on the volume of the auxiliary ink 7D that is being used or the volume of the solvent 6 inside the bottle (solvent) 61 in the state of (a) or (b) of FIG.
 次にステップS145において、ステップS144で記録部302から読み込んだボトル(補助インク)51の内部における補助インク7Dの残量データ、又はボトル(溶剤)61の内部における溶剤6の残量データをインクまたは溶剤の残量データとして記録部302に格納・更新して、インクまたは溶剤の残量更新処理140を終了する(ステップS148)。 Next, in step S145, the remaining amount data of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 read from the recording unit 302 in step S144 or the remaining amount data of the solvent 6 inside the bottle (solvent) 61 is used as ink or ink. The remaining amount of solvent data is stored and updated in the recording unit 302, and the remaining amount of ink or solvent update process 140 is terminated (step S148).
 一方、ステップS143においてボトル(補助インク)51の内部における補助インク7Dの液面レベルまたは溶剤容器19のボトル(溶剤)61の内部における溶剤6の液面レベルの検知状態に変化がないと判定した場合(S143でNOの場合)、ステップS142で読み込んだインクまたは溶剤の一定時間あたりの消費量をもとに、記録部302に格納されているインクまたは溶剤の残量データを更新・格納して,インクまたは溶剤の残量更新処理140を終了する (ステップS148)。 On the other hand, in step S143, it is determined that there is no change in the detected state of the liquid level of the auxiliary ink 7D inside the bottle (auxiliary ink) 51 or the liquid level of the solvent 6 inside the bottle (solvent) 61 of the solvent container 19. If so (NO in S143), the remaining ink or solvent data stored in the recording unit 302 is updated and stored based on the amount of ink or solvent consumed per fixed time read in step S142. , the ink or solvent remaining amount update process 140 ends (step S148).
 ステップS145またはステップS149で更新したインクまたは溶剤の残量データは、図7で説明した処理フローにおけるステップS107で用いるインク残量データ、および図10で説明した処理フローにおけるステップS128で用いる溶剤残量データとして用いられる。 The ink or solvent remaining amount data updated in step S145 or step S149 is the ink remaining amount data used in step S107 in the processing flow described in FIG. 7, and the solvent remaining amount data used in step S128 in the processing flow described in FIG. Used as data.
 次に、図12において、図7の処理フローのステップS109における操作表示部3のインク残り時間表示領域350への表示、および図19の処理フローのステップS129における操作表示部3への表示について説明する。 Next, referring to FIG. 12, the display on the remaining ink time display area 350 of the operation display section 3 in step S109 of the processing flow of FIG. 7 and the display on the operation display section 3 in step S129 of the processing flow of FIG. 19 will be described. do.
 図12は、操作表示部3のインク残り時間表示領域350と溶剤残り時間表示領域360とにそれぞれ情報が表示された状態を示している。 FIG. 12 shows a state in which information is displayed in the remaining ink time display area 350 and the remaining solvent time display area 360 of the operation display section 3, respectively.
 インク残り時間表示領域350には、図7の処理フローのステップS107で更新・格納した補助インク容器20のカートリッジ(インク)50の交換までの残り時間に関する情報を分単位で表示するインク残り時間表示部351と、ボトル(補助インク)51に残留している補助インクの量をグラフィックで表示するインク残量表示領域352とがある。図12のインク残量表示領域352に示した例では、ボトル(補助インク)51に残留している補助インクの量が、太い枠線で囲んだ353の状態にあることを示している。 In the remaining ink time display area 350, there is a remaining ink time display that displays information regarding the remaining time until replacement of the cartridge (ink) 50 of the auxiliary ink container 20 updated and stored in step S107 of the processing flow of FIG. 7 in units of minutes. 351 and an ink remaining amount display area 352 that graphically displays the amount of auxiliary ink remaining in the bottle (auxiliary ink) 51 . In the example shown in the remaining ink amount display area 352 in FIG. 12, the amount of auxiliary ink remaining in the bottle (auxiliary ink) 51 is indicated by 353 surrounded by a thick frame.
 溶剤残り時間表示領域360には、図10の処理フローのステップS127で更新・格納した溶剤容器19のカートリッジ(溶剤)60の交換までの残り時間に関する情報を分単位で表示する溶剤残り時間表示部361と、ボトル(溶剤)61に残留している溶剤6の量をグラフィックで表示する溶剤残量表示領域362とがある。図12の溶剤残量表示領域362に示した例では、ボトル(溶剤)61に残留している溶剤の量が、太い枠線で囲んだ363の状態にあることを示している。 In the solvent remaining time display area 360, a solvent remaining time display section for displaying information regarding the remaining time until replacement of the cartridge (solvent) 60 of the solvent container 19 updated and stored in step S127 of the processing flow of FIG. 10 is displayed in units of minutes. 361 and a remaining amount of solvent display area 362 that graphically displays the amount of solvent 6 remaining in the bottle (solvent) 61 . In the example shown in the solvent remaining amount display area 362 in FIG. 12, the amount of solvent remaining in the bottle (solvent) 61 is indicated by 363 surrounded by a thick frame.
 <実施例1の効果> 
 以上に説明したように、本実施例によれば、インクジェット記録装置400に備えられた記録部302から装置の設定に基づくインク粒子ひとつの体積データ及び、電磁弁が開いている時間ごとのインクあるいは溶剤の流量データを読み込み、一定時間あたりの使用したインク粒子の数及び一定時間あたりに電磁弁が開いた時間を測定し、一定時間あたりのインクあるいは溶剤の消費量を算出できる。このデータから、インクあるいは溶剤の空になったカートリッジを内部にインクまたは溶剤が充填されたカートリッジと交換する補給指示までの時間を算出し、時間データとして記録部302に更新及び格納することができる。この時間データを、例えば操作表示部3に表示しユーザーに知らせることで、インクまたは溶剤が充填されたカートリッジと交換するために生産ラインを止めてしまうのを未然に防ぐことができるのと同時に、インクあるいは溶剤の補給指示をユーザーが確認する頻度を減らし、業務効率の向上にも貢献できる。
<Effect of Example 1>
As described above, according to this embodiment, volume data of one ink particle based on the setting of the apparatus is obtained from the recording unit 302 provided in the ink jet recording apparatus 400, and ink or ink for each time the solenoid valve is open is obtained. By reading the flow rate data of the solvent, measuring the number of ink particles used per fixed time and the time the electromagnetic valve is open per fixed time, it is possible to calculate the consumption of ink or solvent per fixed time. From this data, it is possible to calculate the time until a replenishment instruction to replace an empty cartridge of ink or solvent with a cartridge filled with ink or solvent, and update and store it in the recording unit 302 as time data. . By displaying this time data on, for example, the operation display unit 3 to notify the user, it is possible to prevent the stoppage of the production line in order to replace the cartridge filled with ink or solvent. This reduces the frequency with which users need to confirm ink or solvent replenishment instructions, contributing to improved operational efficiency.
 以下において、実施例2に係る発明につき図面を用いて説明する。なお、上述した実施例と共通する部分についての説明は省略し、主に上述の実施例と異なる部分について説明を行う。 The invention according to the second embodiment will be described below with reference to the drawings. Note that the description of the parts common to the above embodiment will be omitted, and mainly the parts that differ from the above embodiment will be described.
 図13はインクジェット記録装置監視システムの概略構成図を示す。図13に示すように、インクジェット記録装置監視システム500は、本発明の実施例1におけるインクジェット記録装置400と通信ネットワーク501と、外部端末502を備える。
外部端末502には、インクジェット記録装置400の運転状態を監視したり、インクジェット記録装置400を遠隔から操作したりするための表示部(外部)503、制御部(外部)504、記録部(外部)505が備えられている。インクジェット記録装置400及び外部端末502は、相互の情報を無線通信により伝送することができる。
FIG. 13 shows a schematic configuration diagram of an inkjet recording apparatus monitoring system. As shown in FIG. 13, the inkjet recording apparatus monitoring system 500 includes the inkjet recording apparatus 400 according to the first embodiment of the present invention, a communication network 501, and an external terminal 502. FIG.
The external terminal 502 includes a display unit (external) 503, a control unit (external) 504, and a recording unit (external) for monitoring the operating state of the inkjet recording apparatus 400 and remotely operating the inkjet recording apparatus 400. 505 are provided. The inkjet printing apparatus 400 and the external terminal 502 can transmit mutual information by wireless communication.
 <実施例2の効果> 
 以上に説明したように、本実施例によれば、算出したインクあるいは溶剤の補給指示までの時間をインクジェット記録装置400の操作表示部3に表示するだけでなく、通信ネットワーク501を介して外部端末502に伝送し、例えば表示部(外部)503に表示することができる。
<Effect of Example 2>
As described above, according to this embodiment, not only is the calculated time until the ink or solvent replenishment instruction displayed on the operation display unit 3 of the inkjet recording apparatus 400, but also an external terminal is displayed via the communication network 501. 502 and can be displayed on a display (external) 503, for example.
 以下において、実施例3に係る発明につき図面を用いて説明する。本実施例においては、インクの補給指示までの時間の算出の仕方は実施例1で図7を用いて説明した方法と同じであるが、溶剤の補給指示までの時間の算出の仕方が実施例1で図10を用いて説明した方法と異なる。なお、上述した実施例と共通する部分についての説明は省略し、主に上述の実施例と異なる部分について説明を行う。 The invention according to Example 3 will be described below with reference to the drawings. In this embodiment, the method of calculating the time until the ink replenishment instruction is the same as the method described with reference to FIG. 1 is different from the method described with reference to FIG. Note that the description of the parts common to the above embodiment will be omitted, and mainly the parts that differ from the above embodiment will be described.
 図14は、実施例3における溶剤の補給指示までの残り時間の算出処理フローを示す。 
 本実施例においては、溶剤補給までの時間を算出するのに、一定時間当たりの溶剤揮散量(溶剤が揮発して減少する量)の情報も用いる点が、実施例1で説明した方法と異なる。
FIG. 14 shows a processing flow for calculating the remaining time until a solvent replenishment instruction is given in the third embodiment.
This embodiment differs from the method described in Embodiment 1 in that it also uses information on the amount of solvent volatilized per certain time (the amount of solvent that evaporates and decreases) to calculate the time until the solvent is replenished. .
 図14において、ステップS161は制御部300内において補給指示までの残り時間の算出処理160が開始された状態を示す。 In FIG. 14, step S161 shows a state in which the calculation process 160 of the remaining time until the replenishment instruction is started in the control unit 300.
 ステップS162はステップS163からステップS165までの一定時間あたりの溶剤消費量測定制御が開始された状態を示す。 Step S162 shows a state in which control for measuring the amount of solvent consumed per fixed time from step S163 to step S165 has started.
 まず、ステップS163で、電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39一定時間開いた時間を測定する。次にステップS164において、記録部302から装置の設定に基づく電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いた状態における単位時間当たりの流量データを読み込む。次にステップS165において、ステップS163とステップS164で取得したデータから、一定時間あたりの溶剤6の消費量を算出し、ステップS166において、一定時間あたりの溶剤消費量測定制御を終了する。 First, in step S163, the time during which the solenoid valve (for solvent supply) 38 or the solenoid valve (for nozzle cleaning) 39 is open for a certain period of time is measured. Next, in step S164, flow rate data per unit time is read from the recording unit 302 when the electromagnetic valve (for solvent replenishment) 38 or the electromagnetic valve (for nozzle cleaning) 39 is open based on the setting of the apparatus. Next, in step S165, the amount of consumption of the solvent 6 per fixed time is calculated from the data acquired in steps S163 and S164, and in step S166, the solvent consumption amount measurement control per fixed time ends.
 次にステップS167において、一定時間あたりの溶剤揮散量算出処理を実行し、ステップS168で、記録部302から溶剤残量のデータを読み込み、ステップS163で取得した一定時間あたりの溶剤消費量及び、ステップS167で算出した一定時間あたりの溶剤揮散量から、空になったカートリッジ(溶剤)60を溶剤6が充填されたカートリッジ(溶剤)60と交換する補給指示までの時間を算出する。 Next, in step S167, the solvent volatilization amount calculation process per fixed time is executed. From the amount of solvent volatilized per fixed time calculated in S167, the time until a supply instruction to replace the empty cartridge (solvent) 60 with the cartridge (solvent) 60 filled with the solvent 6 is calculated.
 次にステップS169において、ステップS168で算出した補給指示までの時間を残り時間データとして記録部302に格納・更新し、ステップS170において、ステップS169で記録部302に格納・更新した情報を操作表示部3の溶剤残り時間表示領域360に標示して、補給指示までの残り時間の算出処理130を終了する(ステップS171)。なお、図14ではステップS167をステップS162~ステップS166の後に実行しているが、ステップS162~ステップS166の前に実行しても構わない。 Next, in step S169, the time until the replenishment instruction calculated in step S168 is stored and updated in the recording unit 302 as remaining time data. 3 is displayed in the solvent remaining time display area 360, and the calculation processing 130 of the remaining time until the replenishment instruction is completed (step S171). Although step S167 is executed after steps S162 to S166 in FIG. 14, it may be executed before steps S162 to S166.
 図15に、図14で説明したステップS167の一定時間あたりの溶剤揮散量算出処理の詳細な処理フローを示す。 FIG. 15 shows a detailed processing flow of the solvent volatilization amount calculation process per fixed time in step S167 described in FIG.
 図15において、はじめにステップS181では制御部300内において一定時間あたりの溶剤揮散量算出処理180を開始する。 In FIG. 15, first, in step S181, the solvent vaporization amount calculation process 180 per fixed time is started in the control unit 300. FIG.
 まず、ステップS182において、溶剤6の揮散量を計測した時間を測定し、次にステップS183において、インクジェット記録装置400に備えられている温度センサ48で検出して周囲温度のデータを読み込む。 First, in step S182, the time for measuring the volatilization amount of the solvent 6 is measured, then in step S183, the ambient temperature data detected by the temperature sensor 48 provided in the inkjet recording apparatus 400 is read.
 次に、ステップS184において、ステップS183で読み込んだ周囲温度のデータと、記録部302に格納されている温度と時間当たりの溶剤揮発量の関係を記録したデータを照合して、単位時間あたりの溶剤6の揮発量データを抽出し、この抽出した単位時間あたりの溶剤6の揮発量データとステップS182で読み込んだ溶剤の揮散量を計測した時間のデータを用いて一定時間当たりの溶剤揮発量を算出して、一定時間あたりの溶剤揮散量算出処理180を終了する(ステップS185)。 Next, in step S184, the ambient temperature data read in step S183 is collated with the data stored in the recording unit 302 that records the relationship between the temperature and the solvent volatilization amount per unit time. 6 is extracted, and the extracted solvent 6 volatilization amount data per unit time and the time data for measuring the volatilization amount of the solvent read in step S182 are used to calculate the solvent volatilization amount per fixed time. Then, the solvent volatilization amount calculation process 180 per fixed time ends (step S185).
 <実施例3の効果> 
 以上に説明したように、本実施例によれば、装置の電磁弁やポンプによって使用された溶剤量以外の自然に揮発し消費された溶剤量を加味して一定時間あたりの溶剤消費量を算出し、溶剤残量データから、溶剤の補給指示までの時間を算出し、時間データとして記録部302に更新及び格納することができる。この時間データを、例えば操作表示部3及び表示部(外部)503に表示しユーザーに知らせることで、生産ラインを止めるのを未然に防ぐのと同時に、インクあるいは溶剤の補給指示をユーザーが確認する頻度を減らし、業務効率の向上にも貢献できる。
<Effect of Example 3>
As described above, according to this embodiment, the amount of solvent consumed per fixed time period is calculated taking into consideration the amount of solvent naturally volatilized and consumed other than the amount of solvent used by the solenoid valves and pumps of the apparatus. Then, it is possible to calculate the time until the instruction to replenish the solvent from the solvent remaining amount data, update and store it in the recording unit 302 as time data. By displaying this time data on, for example, the operation display unit 3 and the display unit (external) 503 to inform the user, the stoppage of the production line can be prevented, and at the same time, the user can confirm the ink or solvent replenishment instruction. Reduce the frequency and contribute to the improvement of work efficiency.
 以下において、実施例4に係る発明につき図面を用いて説明する。本実施例においては、インクの補給指示までの時間の算出の仕方が実施例1で図7を用いて説明した方法と異なる。一方、溶剤の補給指示までの時間の算出の仕方は実施例1で図10を用いて説明した方法、又は実施例3で説明した方法と同じである。なお、上述した実施例1乃至3と共通する部分についての説明は省略し、主に上述の実施例と異なる部分について説明を行う。 The invention according to Example 4 will be described below with reference to the drawings. In this embodiment, the method of calculating the time until the ink replenishment instruction is different from the method described with reference to FIG. 7 in the first embodiment. On the other hand, the method of calculating the time until the instruction to replenish the solvent is the same as the method described with reference to FIG. 10 in the first embodiment or the method described in the third embodiment. The description of the parts common to the above-described first to third embodiments will be omitted, and mainly the parts different from the above-described embodiments will be described.
 図16は実施例4におけるインクの補給指示までの残り印字可能回数算出処理フローを示す。実施例1及び3においては、インクを補給指示するまでの時間を求めていたが、本実施例においては、インクを補給指示するまでの残り印字可能回数を求める点において、実施例1及び3の場合と異なる。 FIG. 16 shows a processing flow for calculating the number of remaining printable times up to an ink replenishment instruction in the fourth embodiment. In Examples 1 and 3, the time until the ink replenishment instruction is obtained is obtained. Different case.
 図16において、ステップS191は制御部300内において補給指示までの残り印字回数算出処理190が開始された状態を示す。 In FIG. 16, step S191 shows a state in which the processing 190 for calculating the number of remaining prints until the replenishment instruction is started in the control unit 300. FIG.
 まず、ステップS192において、記録部302から印字予定の文字のデータとそれに使用するインク粒子の数を読み込む。 First, in step S192, data of characters to be printed and the number of ink particles to be used are read from the recording unit 302.
 次に、ステップS193において、記録部302から装置の設定に基づくインク粒子ひとつあたりの体積データを読み込む。 Next, in step S193, the volume data per ink particle based on the device settings is read from the recording unit 302.
 次に、ステップS194において、ステップS192とステップS193で取得したデータから、一回の印字に使用するインク量を算出する。 Next, in step S194, the amount of ink used for one printing is calculated from the data acquired in steps S192 and S193.
 次に、ステップS195において、記録部302に記録されたインク残量を読み込み、ステップS194で算出した一回の印字に使用するインク量の情報を用いて、補助インク容器20の空になったカートリッジ(インク)50をインクが充填されたカートリッジ(インク)50と交換する補給指示までの印字可能回数を算出する。 Next, in step S195, the remaining amount of ink recorded in the recording unit 302 is read, and using the information on the amount of ink to be used for one printing calculated in step S194, the empty cartridge in the auxiliary ink container 20 is The number of printable times until a replenishment instruction to replace the (ink) 50 with a cartridge (ink) 50 filled with ink is calculated.
 次に、ステップS196において、ステップS195で算出した残り印字可能回数データを記録部302に格納・更新し、ステップS197においてステップS195で算出した残り印字可能回数データを、実施例1で図12を用いて説明した操作表示部3のインク残り時間表示領域350に相当する領域に、残り印字可能回数として表示して、補給指示までの残り印字可能回数の算出処理160を終了する(ステップS198)。 Next, in step S196, the remaining printable count data calculated in step S195 is stored and updated in the recording unit 302. The number of remaining printable times is displayed in an area corresponding to the remaining ink time display area 350 of the operation display section 3 described above, and the remaining printable number calculation process 160 until the replenishment instruction is completed (step S198).
 <実施例4の効果> 
 以上に説明したように、本実施例によれば、実施例1のようにインク残量を時間で換算するのではなく印字回数で換算する。この残り印字回数データを、例えば操作表示部3及び表示部(外部)503に表示しユーザーに知らせることで、生産ラインを止めるのを未然に防ぐのと同時に、インクあるいは溶剤の補給指示をユーザーが確認する頻度を減らし、業務効率の向上にも貢献できる。
<Effect of Example 4>
As described above, according to the present embodiment, unlike the first embodiment, the amount of remaining ink is converted by the number of times of printing, instead of by the time. By displaying this remaining number of printing data on, for example, the operation display unit 3 and the display unit (external) 503 to notify the user, it is possible to prevent the production line from being stopped, and at the same time, the user can issue an ink or solvent replenishment instruction. It can also contribute to the improvement of work efficiency by reducing the frequency of confirmation.
 以下において、実施例5に係る発明につき図面を用いて説明する。本実施例においては、インクの補給指示までの時間の算出の仕方及び溶剤の補給指示までの時間の算出の仕方が実施例1で図7及び図10を用いて説明した方法と異なる。なお、上述した実施例1と共通する部分についての説明は省略し、主に上述の実施例と異なる部分について説明を行う。 The invention according to Example 5 will be described below with reference to the drawings. In this embodiment, the method of calculating the time until the ink replenishment instruction and the method of calculating the time until the solvent replenishment instruction are different from the methods described in the first embodiment with reference to FIGS. The description of the parts common to the above-described first embodiment will be omitted, and mainly the parts different from the above-described embodiment will be described.
 実施例1においては、インク粒子一つの体積データと、一定時間当たり印字ヘッド部2のノズル8から噴射するインク粒子数の情報に基づいてインク残量を算出しインク補給指示までの残り時間を算出し、単位時間あたりに電磁弁を流れる溶剤の流量データと電磁弁が開いている時間情報とに基づいて溶剤補給指示までの残り時間を算出していたが、本実施例においては、図2に示した重量計80で測定したボトル(補助インク)51の重量と、図示していない重量計で測定したボトル(溶剤)61の重量を読み取り、これらの重量の変化からカートリッジ(インク)50又はカートリッジ(溶剤)60を交換するまでの時間を算出するようにした点が異なる。 In the first embodiment, the remaining amount of ink is calculated based on the volume data of one ink particle and the information on the number of ink particles ejected from the nozzles 8 of the print head unit 2 for a certain period of time, and the remaining time until the ink supply instruction is calculated. However, the remaining time until the solvent replenishment instruction is calculated based on the flow rate data of the solvent flowing through the solenoid valve per unit time and the information on the time the solenoid valve is open. The weight of the bottle (auxiliary ink) 51 measured by the weight scale 80 shown and the weight of the bottle (solvent) 61 measured by the weight scale not shown are read, and the cartridge (ink) 50 or cartridge The difference is that the time until the (solvent) 60 is replaced is calculated.
 まず、補助インク7Dをボトル(補助インク)51に供給するカートリッジ(インク)50を交換する補給指示までの残り時間の算出処理フローについて図17を用いて説明する。 
 図17において、はじめにステップS601は制御部300内において補給指示までの残り時間の算出処理が開始された状態を示す。 
 次にステップS602において、ステップS603からステップS605までの一定時間あたりのインク消費重量測定制御を開始する。まず、ステップS603において、一定時間印字に使われたインク粒子の数を測定する。次にステップS604において、記録部302に予め記憶しておいた装置の設定(印字条件)に基づくインク粒子ひとつあたりの重量データを読み込む。次にステップS105で、ステップS103とステップS104で取得したデータから、一定時間あたりのインク消費重量を算出する。次にステップS606で、一定時間あたりのインク消費重量測定制御を終了する。
First, the processing flow for calculating the remaining time until a supply instruction to replace the cartridge (ink) 50 that supplies the auxiliary ink 7D to the bottle (auxiliary ink) 51 will be described with reference to FIG.
In FIG. 17, step S601 first shows a state in which the calculation processing of the remaining time until the replenishment instruction is started in the control section 300 .
Next, in step S602, ink consumption weight measurement control per fixed time from step S603 to step S605 is started. First, in step S603, the number of ink particles used for printing for a certain period of time is measured. Next, in step S604, the weight data per ink particle based on the device settings (printing conditions) stored in advance in the recording unit 302 is read. Next, in step S105, from the data obtained in steps S103 and S104, the ink consumption weight per certain period of time is calculated. Next, in step S606, the ink consumption weight measurement control per fixed time ends.
 次に、ステップS607で、重量計80で測定したボトル(補助インク)51の重量から求めたインク残重量の情報とステップS602からステップS606の処理で算出されて記録部302に記憶されている一定時間当たりのインク消費重量のデータとを用いてからになったカートリッジ(インク)50をインクが充填されたカートリッジ(インク)50と交換するまでの時間を算出する。 Next, in step S607, information on the remaining ink weight obtained from the weight of the bottle (auxiliary ink) 51 measured by the weighing scale 80 and the constant stored in the recording unit 302 calculated in the processing from steps S602 to S606 are Using the data on the weight of ink consumed per hour, the time required to replace an empty cartridge (ink) 50 with a cartridge (ink) 50 filled with ink is calculated.
 次にステップS608で、ステップS607において算出した補給指示までの時間を残り時間データとして記録部302に格納・更新する。 Next, in step S608, the time until the replenishment instruction calculated in step S607 is stored and updated in the recording unit 302 as remaining time data.
 最後にステップS609で更新した残り時間データを操作表示部3のインク残り時間表示領域350(図12参照)に表示し、ステップS610で、補給指示までの残り時間の算出処理を終了する。 Finally, the remaining time data updated in step S609 is displayed in the ink remaining time display area 350 (see FIG. 12) of the operation display unit 3, and in step S610, the calculation processing of the remaining time until the replenishment instruction ends.
 次に溶剤の補給指示までの残り時間の算出処理フローについて図18を用いて説明する。 Next, the processing flow for calculating the remaining time until the solvent replenishment instruction will be described with reference to FIG.
 実施例1においては、電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いている時間ごとの溶剤6の流量データを用いて一定時間当たりの溶剤の消費量を求めていたが、本実施例では、電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いている時間ごとの溶剤6が流れる重量のデータを用いて一定時間当たりの溶剤の消費重量を求めるようにした点が異なる。 In Example 1, the amount of solvent consumed per fixed period of time was obtained using the flow rate data of the solvent 6 for each time period during which the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open. However, in this embodiment, the consumption weight of the solvent per a certain period of time is calculated using the data of the weight of the solvent 6 flowing for each time when the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open. The difference is that they are requested.
 図18において、はじめにステップS621は制御部300内において補給指示までの残り時間の算出処理620が開始された状態を示す。 In FIG. 18, step S621 first shows a state in which the calculation processing 620 of the remaining time until the replenishment instruction is started in the control unit 300. FIG.
 次にステップS622はステップS623からステップS625までの一定時間あたりの溶剤消費重量測定制御が開始された状態を示す。まず、ステップS623において、一定時間電磁弁が開いた時間を測定する。次にステップS624において、記録部302から装置の設定に基づく電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いている時間ごとに流れる溶剤6の重量データを読み込み、ステップS625において、ステップS623とステップS624で取得したデータから、一定時間あたりの溶剤消費重量を算出して、一定時間あたりの溶剤消費量測定制御を終了する(ステップS626)。 Next, step S622 shows the state in which the solvent consumption weight measurement control per fixed time from step S623 to step S625 has started. First, in step S623, the time during which the solenoid valve is opened for a certain period of time is measured. Next, in step S624, weight data of the flowing solvent 6 is read from the recording unit 302 based on the setting of the apparatus for each time the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is open, and step S625. In step S623 and step S624, the weight of solvent consumed per fixed time period is calculated, and the solvent consumption amount measurement control per fixed time period ends (step S626).
 次に、ステップS627において、図示していない重量計で計測した溶剤容器19の重量データを読み込み、ステップS622乃至ステップS727の処理で算出して記録部302に記憶しておいた一定時間あたりの溶剤消費重量のデータを用いてからになったカートリッジ(溶剤)60を溶剤が充填されたカートリッジ(溶剤)60と交換する補給指示までの時間を算出する。 Next, in step S627, the weight data of the solvent container 19 measured by a weighing scale (not shown) is read, and the amount of solvent per fixed time calculated in the processing of steps S622 to S727 and stored in the recording unit 302 is read. Using the consumption weight data, the time until a replenishment instruction to replace the empty cartridge (solvent) 60 with the cartridge (solvent) 60 filled with solvent is calculated.
 次にステップS628において、ステップS627で算出した補給指示までの時間を残り時間データとして記録部302に格納・更新する。 Next, in step S628, the time until the replenishment instruction calculated in step S627 is stored and updated in the recording unit 302 as remaining time data.
 最後にステップS629で記録部302に格納・更新した残り時間データを操作表示部3の溶剤残り時間表示領域360(図12参照)に表示し、ステップS630で、補給指示までの残り時間の算出処理620を終了する。 Finally, in step S629, the remaining time data stored and updated in the recording unit 302 is displayed in the solvent remaining time display area 360 (see FIG. 12) of the operation display unit 3, and in step S630, the remaining time until the replenishment instruction is calculated. Exit 620.
 なお、この電磁弁(溶剤補給用)38又は電磁弁(ノズル洗浄用)39が開いた時間によって残り時間を算出する処理は、図17で説明した補助インク7Dの補給指示までの残り時間の算出処理フローとしても使うことができる。 Note that the process of calculating the remaining time based on the time that the solenoid valve (for solvent replenishment) 38 or the solenoid valve (for nozzle cleaning) 39 is opened is the calculation of the remaining time until the instruction to replenish the auxiliary ink 7D described with reference to FIG. It can also be used as a processing flow.
 <実施例5の効果> 
 以上に説明したように、本実施例によれば、インクジェット記録装置400に備えられた記録部302から装置の設定に基づくインク粒子ひとつの重量データ及び、電磁弁が開いている時間ごとに流れるインクあるいは溶剤の重量データを読み込み、一定時間あたりの使用したインク粒子の数及び一定時間あたりに電磁弁が開いた時間を測定し、一定時間あたりのインクあるいは溶剤の消費重量を算出できる。このデータから、インクあるいは溶剤の空になったカートリッジを内部にインクまたは溶剤が充填されたカートリッジと交換する補給指示までの時間を算出し、時間データとして記録部302に更新及び格納することができる。この時間データを、例えば操作表示部3に表示しユーザーに知らせることで、インクまたは溶剤のカートリッジを交換するために生産ラインを止めてしまうのを未然に防ぐことができると同時に、インクあるいは溶剤の補給指示をユーザーが確認する頻度を減らし、業務効率の向上にも貢献できる。
<Effect of Example 5>
As described above, according to this embodiment, the weight data of one ink particle based on the setting of the apparatus from the recording unit 302 provided in the inkjet recording apparatus 400 and the ink flowing every time the electromagnetic valve is open Alternatively, it is possible to read the weight data of the solvent, measure the number of ink particles used per fixed time and the time the solenoid valve is open per fixed time, and calculate the consumption weight of ink or solvent per fixed time. From this data, it is possible to calculate the time until a replenishment instruction to replace an empty cartridge of ink or solvent with a cartridge filled with ink or solvent, and update and store it in the recording unit 302 as time data. . By displaying this time data on, for example, the operation display unit 3 and notifying the user, it is possible to prevent the stoppage of the production line in order to replace the ink or solvent cartridge. It can also contribute to improving work efficiency by reducing the frequency of users checking replenishment instructions.
 1…本体部、2…印字ヘッド部、3…操作表示部、4…導管、6…溶剤、7A…インク、7C…インク粒子、7D…補助インク、8…ノズル、9…電歪素子、10…帯電電極、11…グランド偏向電極、12…プラス偏向電極、14…ガター、18…主インク容器、19…溶剤容器、20…補助インク容器、24…ポンプ(供給用)、25…ポンプ(回収用)、26…ポンプ(循環用)、27 …ポンプ(溶剤用)、28 …フィルタ(供給用)、29…フィルタ(回収用)、31…圧力計、33…減圧弁、34…電磁弁(供給用)、35…電磁弁(回収用)、36…電磁弁(補給用)、37…電磁弁(循環用)、38…電磁弁(溶剤補給用)、41…電磁弁(空気供給用)、42…切替弁、43…粘度測定器、46…液面センサ(主インク容器)、47…位相センサ、48…温度センサ、50 …カートリッジ(インク)、51…ボトル(補助インク)、52 …電極(GND)、53…電極(LOW)、54…電極(標準)、55…電極(オーバー)、56…標準レベル線、60…カートリッジ(溶剤)、61…ボトル(溶剤)、62…フロートセンサ、63…指示棒、64…検知部、65…フロート 、66…ストッパ、67…標準レベル線、201~209…経路(インク供給用)、211~215…経路(インク回収用)、216…回収経路、217…経路(排気用)、221~222…経路(インク補給用)、223…合流経路、225~227…経路(循環用)、228…合流経路、231~233…経路(溶剤補給用)、235…分岐経路、236~237…経路(洗浄用)、300…制御部、301…バスライン、302…記録部、400…インクジェット記録装置、500…インクジェット記録装置監視システム、501…通信ネットワーク、502…外部端末、503…表示部(外部)、504…制御部(外部)、505…記録部(外部) REFERENCE SIGNS LIST 1 main body 2 print head 3 operation display 4 conduit 6 solvent 7A ink 7C ink particles 7D auxiliary ink 8 nozzle 9 electrostrictive element 10 Charging electrode 11 Ground deflection electrode 12 Plus deflection electrode 14 Gutter 18 Main ink container 19 Solvent container 20 Auxiliary ink container 24 Pump (for supply) 25 Pump (recovery for), 26... Pump (for circulation), 27... Pump (for solvent), 28... Filter (for supply), 29... Filter (for recovery), 31... Pressure gauge, 33... Pressure reducing valve, 34... Solenoid valve ( supply), 35... Solenoid valve (for recovery), 36... Solenoid valve (for supply), 37... Solenoid valve (for circulation), 38... Solenoid valve (for solvent supply), 41... Solenoid valve (for air supply) , 42... Switching valve, 43... Viscometer, 46... Liquid level sensor (main ink container), 47... Phase sensor, 48... Temperature sensor, 50... Cartridge (ink), 51... Bottle (auxiliary ink), 52... Electrode (GND), 53... Electrode (LOW), 54... Electrode (standard), 55... Electrode (over), 56... Standard level line, 60... Cartridge (solvent), 61... Bottle (solvent), 62... Float sensor , 63... Indicator rod, 64... Detection part, 65... Float, 66... Stopper, 67... Standard level line, 201 to 209... Path (for ink supply), 211 to 215... Path (for ink recovery), 216... Recovery Route 217 Route (for exhaust) 221 to 222 Route (for ink supply) 223 Join route 225 to 227 Route (for circulation) 228 Join route 231 to 233 Route (for solvent supply ), 235 branch path 236 to 237 path (for cleaning) 300 control unit 301 bus line 302 recording unit 400 inkjet recording apparatus 500 inkjet recording apparatus monitoring system 501 communication network , 502 external terminal 503 display unit (external) 504 control unit (external) 505 recording unit (external)

Claims (15)

  1.  印字対象物にインクで印字する印字ヘッドと、
     前記印字ヘッドに供給するインクを収容するインク容器と、前記インク容器に供給する溶剤を収容する溶剤容器と、前記印字ヘッドと前記インク容器と前記溶剤容器とを接続して前記インクまたは前記溶剤を流す経路部と、前記印字ヘッドと前記インク容器と前記溶剤容器と前記経路部を制御する制御部とを収納して表示部を備えた本体部と
    を備えたインクジェット記録装置であって、
     前記制御部は、前記インクまたは前記溶剤の使用量から前記インクまたは前記溶剤を供給するまでの残り時間を算出し、前記算出した残り時間を前記表示部に標示することを特徴とするインクジェット記録装置。
    a print head that prints on a print target with ink;
    an ink container containing ink to be supplied to the print head; a solvent container containing solvent to be supplied to the ink container; An inkjet recording apparatus comprising: a flow passage portion; and a main body portion containing a control portion for controlling the print head, the ink container, the solvent container, and the passage portion and including a display portion,
    The ink jet recording apparatus, wherein the control unit calculates the remaining time until the ink or the solvent is supplied from the usage amount of the ink or the solvent, and displays the calculated remaining time on the display unit. .
  2.  請求項1記載のインクジェット記録装置であって、
     前記インク容器に前記インクを補給する補助インク容器を更に備え、前記補助インク容器はインクボトルと前記インクボトルに装着されたインクカートリッジを備えて構成され、前記制御部は、前記印字ヘッドによる前記インクの使用量と前記インクボトル内部の前記インクの残量とに基づいて前記インクカートリッジを交換するまでの残り時間を算出し、前記算出した残り時間を前記表示部に標示することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 1,
    An auxiliary ink container for replenishing the ink to the ink container is further provided, and the auxiliary ink container comprises an ink bottle and an ink cartridge attached to the ink bottle, and the controller controls the ink supplied by the print head. and the remaining amount of ink in the ink bottle, the remaining time until replacement of the ink cartridge is calculated, and the calculated remaining time is displayed on the display unit. recording device.
  3.  請求項2記載のインクジェット記録装置であって、
     前記制御部は、前記印字ヘッドによる前記インクの使用量を、前記印字ヘッドから噴射される前記インクの粒子の容積と一定の時間に前記印字ヘッドから噴射される前記インクの粒子の数とに基づいて算出することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 2,
    The control unit determines the amount of the ink used by the print head based on the volume of the ink particles ejected from the print head and the number of the ink particles ejected from the print head in a given period of time. An inkjet recording apparatus characterized in that the calculation is performed by
  4.  請求項2記載のインクジェット記録装置であって、
     前記制御部は、前記印字ヘッドによる前記インクの使用量を、前記印字ヘッドから噴射される前記インクの粒子の容積と印字予定の文字に使用するインク粒子の数の情報に基づいて算出することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 2,
    The control unit calculates the amount of the ink used by the print head based on information on the volume of the ink particles ejected from the print head and the number of ink particles used for characters to be printed. An inkjet recording device characterized by:
  5.  請求項2記載のインクジェット記録装置であって、
     前記制御部は、前記印字ヘッドによる前記インクの使用量を、前記印字ヘッドから噴射される前記インクの粒子の重量と一定の時間に前記印字ヘッドから噴射される前記インクの粒子の数とに基づいて算出し、前記インクの粒子の重量から求めた前記インクの使用量と前記インクボトル内部の前記インクの残量の重量とに基づいて前記インクカートリッジを交換するまでの残り時間を算出することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 2,
    The control unit determines the amount of the ink used by the print head based on the weight of the ink particles ejected from the print head and the number of the ink particles ejected from the print head in a given period of time. and calculating the remaining time until the ink cartridge is replaced based on the used amount of ink obtained from the weight of the ink particles and the weight of the remaining ink inside the ink bottle. An inkjet recording device characterized by:
  6.  請求項1記載のインクジェット記録装置であって、
     前記溶剤容器は溶剤ボトルと前記溶剤ボトルに装着された溶剤カートリッジを備えて構成され、前記制御部は、前記溶剤ボトルから流出する前記溶剤の流量と前記溶剤ボトル内部の前記溶剤の残量とに基づいて前記溶剤カートリッジを交換するまでの残り時間を算出し、前記算出した前記溶剤カートリッジを交換するまでの残り時間を前記表示部に標示することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 1,
    The solvent container includes a solvent bottle and a solvent cartridge attached to the solvent bottle, and the controller controls the flow rate of the solvent flowing out of the solvent bottle and the remaining amount of the solvent inside the solvent bottle. and calculating the remaining time until replacement of the solvent cartridge based on the above information, and displaying the calculated remaining time until replacement of the solvent cartridge on the display unit.
  7.  請求項6記載のインクジェット記録装置であって、
     前記経路部は、前記溶剤の流れを開閉する電磁弁を備え、
     前記制御部は、前記電磁弁が開いている時間と、前記電磁弁が開いているときに単位時間あたりに前記電磁弁を流れる前記溶剤の流量の情報に基づいて前記溶剤ボトルから流出する前記溶剤の流量を算出することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 6,
    The path portion includes an electromagnetic valve that opens and closes the flow of the solvent,
    The control unit controls the flow rate of the solvent flowing out of the solvent bottle based on the time during which the solenoid valve is open and the flow rate of the solvent flowing through the solenoid valve per unit time when the solenoid valve is open. An ink jet recording apparatus characterized by calculating a flow rate of.
  8.  請求項6記載のインクジェット記録装置であって、
     前記制御部は、前記溶剤ボトルから流出する前記溶剤の流量と一定時間当たりの前記溶剤の揮散量の情報と前記溶剤ボトル内部の前記溶剤の残量とに基づいて前記溶剤カートリッジを交換するまでの残り時間を算出することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 6,
    The control unit controls the amount of time until the solvent cartridge is replaced based on information on the flow rate of the solvent flowing out of the solvent bottle, the amount of the solvent volatilized per fixed time period, and the remaining amount of the solvent inside the solvent bottle. An inkjet recording apparatus characterized by calculating a remaining time.
  9.  請求項1記載のインクジェット記録装置であって、
     前記溶剤容器は溶剤ボトルと前記溶剤ボトルに装着された溶剤カートリッジを備えて構成され、前記制御部は、前記溶剤ボトルから流出する前記溶剤の重量と前記溶剤ボトル内部の前記溶剤の重量とに基づいて前記溶剤カートリッジを交換するまでの残り時間を算出し、前記算出した前記溶剤カートリッジを交換するまでの残り時間を前記表示部に標示することを特徴とするインクジェット記録装置。
    The inkjet recording apparatus according to claim 1,
    The solvent container includes a solvent bottle and a solvent cartridge attached to the solvent bottle, and the controller controls the weight of the solvent flowing out of the solvent bottle and the weight of the solvent inside the solvent bottle. and calculating the remaining time until replacement of the solvent cartridge by means of an ink jet recording apparatus, and displaying the calculated remaining time until replacement of the solvent cartridge on the display unit.
  10.  印字対象物にインクで印字する印字ヘッドと、
     前記印字ヘッドに供給するインクを収容するインク容器と、前記インク容器に供給する溶剤を収容する溶剤容器と、前記印字ヘッドと前記インク容器と前記溶剤容器とを接続して前記インクまたは前記溶剤を流す経路部と、前記印字ヘッドと前記インク容器と前記溶剤容器と前記経路部を制御する第1の制御部とを収納して操作表示部を備えた本体部と
    を備えたインクジェット記録装置と、
     前記インクジェット記録装置と無線通信で接続されて第2の制御部と表示部を備えた外部端末と
    を備えたインクジェット記録装置の監視システムであって、
     前記外部端末は、前記第2の制御部で前記インクジェット記録装置の一定期間中の前記インクあるいは前記溶剤の消費量から前記インクあるいは前記溶剤の補給が必要になるまでの時間を予測し、前記表示部(外部)に前記予測した時間を表示することを特徴とするインクジェット記録装置の監視システム。
    a print head that prints on a print target with ink;
    an ink container containing ink to be supplied to the print head; a solvent container containing solvent to be supplied to the ink container; an ink jet recording apparatus comprising: a flow passage portion; a body portion containing the print head, the ink container, the solvent container, and a first control portion for controlling the passage portion;
    A monitoring system for an inkjet recording device comprising an external terminal connected to the inkjet recording device by wireless communication and having a second control unit and a display unit,
    The external terminal predicts the time from the amount of consumption of the ink or the solvent in the ink jet recording apparatus during a certain period of time to the time when the ink or the solvent needs to be replenished by the second control unit, and displays the A monitoring system for an inkjet recording apparatus, characterized in that the predicted time is displayed on a unit (external).
  11.  印字対象物にインクで印字する印字ヘッドと、前記印字ヘッドに供給するインクを収容するインク容器と、前記インク容器に供給する溶剤を収容する溶剤容器と、前記印字ヘッドと前記インク容器と前記溶剤容器とを接続して前記インクまたは前記溶剤を流す経路部と、前記印字ヘッドと前記インク容器と前記溶剤容器と前記経路部を制御する制御部とを収納して表示部を備えた本体部とを備えたインクジェット記録装置の制御方法であって、
     前記制御部で、前記インクまたは前記溶剤の使用量から前記インクまたは前記溶剤を供給するまでの残り時間を算出し、前記算出した残り時間を前記表示部に標示することを特徴とするインクジェット記録装置の制御方法。
    A print head that prints on a print target with ink, an ink container that stores ink to be supplied to the print head, a solvent container that stores a solvent to be supplied to the ink container, the print head, the ink container, and the solvent. a main body having a display unit and containing a path portion connected to a container to flow the ink or the solvent; and a control portion for controlling the print head, the ink container, the solvent container, and the path portion. A control method for an inkjet recording apparatus comprising
    The ink jet recording apparatus, wherein the control unit calculates the remaining time until the ink or the solvent is supplied from the usage amount of the ink or the solvent, and displays the calculated remaining time on the display unit. control method.
  12.  請求項11記載のインクジェット記録装置の制御方法であって、
     前記インク容器に前記インクを補給する補助インク容器を更に備え、前記補助インク容器はインクボトルと前記インクボトルに装着されたインクカートリッジを備えて構成され、前記制御部で、前記印字ヘッドによる前記インクの使用量と前記インクボトル内部の前記インクの残量とに基づいて前記インクカートリッジを交換するまでの残り時間を算出し、前記算出した残り時間を前記表示部に標示することを特徴とするインクジェット記録装置の制御方法。
    A control method for an inkjet recording apparatus according to claim 11,
    An auxiliary ink container for supplying the ink to the ink container is further provided, and the auxiliary ink container comprises an ink bottle and an ink cartridge attached to the ink bottle. and the remaining amount of ink in the ink bottle, the remaining time until replacement of the ink cartridge is calculated, and the calculated remaining time is displayed on the display unit. A method of controlling a recording device.
  13.  請求項12記載のインクジェット記録装置の制御方法であって、
     前記制御部で、前記印字ヘッドから噴射される前記インクの粒子の容積と一定の時間に前記印字ヘッドから噴射される前記インクの粒子の数とに基づいて前記印字ヘッドによる前記インクの使用量を算出することを特徴とするインクジェット記録装置の制御方法。
    A control method for an inkjet recording apparatus according to claim 12,
    The controller controls the amount of the ink used by the print head based on the volume of the ink particles ejected from the print head and the number of the ink particles ejected from the print head in a given period of time. A control method for an ink jet recording apparatus, characterized by calculating:
  14.  請求項12記載のインクジェット記録装置の制御方法であって、
     前記制御部で、前記印字ヘッドから噴射される前記インクの粒子の容積と印字予定の文字に使用するインク粒子の数の情報に基づいて前記印字ヘッドによる前記インクの使用量を算出することを特徴とするインクジェット記録装置の制御方法。
    A control method for an inkjet recording apparatus according to claim 12,
    The controller calculates the amount of ink used by the print head based on information on the volume of the ink particles ejected from the print head and the number of ink particles used for characters to be printed. A control method for an inkjet recording apparatus.
  15.  請求項11記載のインクジェット記録装置の制御方法であって、
     前記溶剤容器は溶剤ボトルと前記溶剤ボトルに装着された溶剤カートリッジを備えて構成され、前記制御部で、前記溶剤ボトルから流出する前記溶剤の流量と前記溶剤ボトル内部の前記溶剤の残量とに基づいて前記溶剤カートリッジを交換するまでの残り時間を算出し、前記算出した前記溶剤カートリッジを交換するまでの残り時間を前記表示部に標示することを特徴とするインクジェット記録装置の制御方法。
    A control method for an inkjet recording apparatus according to claim 11,
    The solvent container includes a solvent bottle and a solvent cartridge attached to the solvent bottle, and the controller controls the flow rate of the solvent flowing out of the solvent bottle and the remaining amount of the solvent inside the solvent bottle. and displaying the calculated remaining time until replacement of the solvent cartridge on the display unit.
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JPH06194811A (en) * 1992-09-21 1994-07-15 Fuji Photo Film Co Ltd Processing solution feeding device
JP2001113716A (en) * 1999-10-18 2001-04-24 Seiko Epson Corp Ink jet printer
JP2003025686A (en) * 2001-07-12 2003-01-29 Seiko Epson Corp System for calculating printing cost
JP2015134433A (en) * 2014-01-16 2015-07-27 株式会社キーエンス Cartridge type ink jet recorder
WO2015114814A1 (en) * 2014-01-31 2015-08-06 株式会社日立産機システム Inkjet recording device
CN210638781U (en) * 2019-11-08 2020-05-29 厦门英杰华机电科技有限公司 Liquid level detection device for ink-jet printer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06194811A (en) * 1992-09-21 1994-07-15 Fuji Photo Film Co Ltd Processing solution feeding device
JP2001113716A (en) * 1999-10-18 2001-04-24 Seiko Epson Corp Ink jet printer
JP2003025686A (en) * 2001-07-12 2003-01-29 Seiko Epson Corp System for calculating printing cost
JP2015134433A (en) * 2014-01-16 2015-07-27 株式会社キーエンス Cartridge type ink jet recorder
WO2015114814A1 (en) * 2014-01-31 2015-08-06 株式会社日立産機システム Inkjet recording device
CN210638781U (en) * 2019-11-08 2020-05-29 厦门英杰华机电科技有限公司 Liquid level detection device for ink-jet printer

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