WO2023036053A1 - Cooperative treatment method and treatment system for high-salt solid waste ash and acidic wastewater of steel plant - Google Patents

Cooperative treatment method and treatment system for high-salt solid waste ash and acidic wastewater of steel plant Download PDF

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WO2023036053A1
WO2023036053A1 PCT/CN2022/116649 CN2022116649W WO2023036053A1 WO 2023036053 A1 WO2023036053 A1 WO 2023036053A1 CN 2022116649 W CN2022116649 W CN 2022116649W WO 2023036053 A1 WO2023036053 A1 WO 2023036053A1
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wastewater
washing
salt
ash
water
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Chinese (zh)
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叶恒棣
颜旭
杨本涛
魏进超
柴立元
刘彦廷
冯哲愚
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中冶长天国际工程有限责任公司
中南大学
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/048Purification of waste water by evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46176Galvanic cells
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/16Nitrogen compounds, e.g. ammonia
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • C02F2101/203Iron or iron compound
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/18Nature of the water, waste water, sewage or sludge to be treated from the purification of gaseous effluents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/02Temperature
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/05Conductivity or salinity
    • C02F2209/055Hardness
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/02Softening water by precipitation of the hardness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to solid waste and wastewater treatment in the iron and steel industry, in particular to a method and a treatment system for the collaborative treatment of high-salt solid waste ash and acid wastewater from iron and steel plants, and belongs to the technical field of collaborative resource treatment of solid waste ash and wastewater in the iron and steel industry.
  • high-salt wastewater is used for evaporation and crystallization of potassium and sodium salts after pretreatment to remove heavy metals and color.
  • the high-salt wastewater contains a large amount of sulfate (the concentration is generally around 2g/L), if it is not removed, it will eventually enter the potassium chloride, reducing the salt quality and causing the evaporation system to form potassium glauberite. And clogged.
  • high-salt wastewater also contains pollutants such as thallium and ammonia nitrogen. However, if these pollutants are removed in depth, there will be a shortcoming of a long treatment process, which will cause a sharp increase in treatment costs.
  • the methods for removing ammonia nitrogen in wastewater include ammonia distillation, magnesium ammonium phosphate method, stripping method, etc.
  • ammonia distillation and stripping require the construction of additional devices and the treatment of recovered ammonia gas, and the investment and operation costs are relatively high.
  • the magnesium ammonium phosphate method needs to introduce phosphate radicals and magnesium ions, which is difficult to operate and has the disadvantages of high operating costs.
  • oxidation precipitation For the removal of thallium in high-salt wastewater, there are mainly sodium sulfide precipitation, oxidation precipitation and electrochemical precipitation, among which oxidation precipitation is the most commonly used method.
  • Chinese patent CN106977013A discloses a purification treatment method and its application of high-chloride thallium-containing wastewater. After oxidizing Tl(I), the pretreatment of Tl(III) is carried out by ion exchange resin, and then the Tl(III) is treated by sodium sulfide. (III) Perform deep removal. However, since Tl(III) will form stable [TlCl4 - ] with chlorine in high-salt wastewater, and because the complex is relatively stable, it is difficult to remove it completely by precipitation.
  • the present invention provides a method and a treatment system for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants (flue gas washing wastewater, cold rolling rinsing wastewater, etc.), which can utilize the sintering process of iron and steel enterprises to produce High-purity potassium chloride is produced from waste water and high-salt solid waste ash, and at the same time, it prevents alkali metals and chlorine from entering high-temperature furnaces such as sintering, blast furnaces, and rotary kilns, which cause equipment corrosion and kiln knotting.
  • the steel plant acid waste water is used to supply ash washing, sulfur removal and deammonization nitrogen, iron-carbon micro-electrolysis deep oxide thallium and COD,
  • the synergistic effect of countercurrent evaporation to separate potassium and sodium achieves the purpose of synergistic treatment and resource utilization of high-salt solid waste ash and acid wastewater from iron and steel plants, and greatly improves the quality of recovered potassium and sodium salts.
  • the technical solution provided by the invention also has the advantages of simple process conditions, low energy consumption, no waste water discharge, and
  • a method for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants is provided.
  • a method for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants comprising the following steps:
  • Ash washing treatment Mix industrial water and part of flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, and obtain filter cake and ash washing wastewater after solid-liquid separation, filter cake For external disposal, the ash washing wastewater is mixed with the remaining flue gas washing wastewater to obtain mixed wastewater for next-level treatment.
  • the cold-rolling and rinsing wastewater to wash the high-salt solid waste ash, obtain filter cake and ash-washing wastewater after solid-liquid separation, and transport the filter cake for disposal.
  • the ash-washing wastewater is mixed with the remaining cold-rolling and rinsing wastewater and heated for precipitation Reaction, after the reaction is completed, the solid-liquid separation obtains the mixed wastewater and the slag phase, the slag phase is transported outside for disposal, and the mixed wastewater is processed in the next stage.
  • Step 2) Micro-electrolysis treatment: the mixed wastewater obtained in step 1) is subjected to iron-carbon micro-electrolysis treatment.
  • Advanced pretreatment of wastewater add mixed chemicals to the mixed wastewater after micro-electrolysis treatment, adjust the mixed wastewater to alkaline and carry out heavy and hard precipitation reaction on the mixed wastewater, and obtain high-salt wastewater and residue after solid-liquid separation Sinotrans disposal, high-salt wastewater for next-level treatment.
  • Countercurrent evaporation treatment heating high-salt wastewater, performing concentration and crystallization, and obtaining sodium chloride and filtrate I after solid-liquid separation.
  • the filtrate I is cooled and crystallized, and potassium chloride and filtrate II are obtained after solid-liquid separation.
  • the method also includes:
  • the flue gas washing wastewater is acidic flue gas washing wastewater, preferably the flue gas washing wastewater produced by desorption gas washing by activated carbon method.
  • the cold-rolling rinsing wastewater is wastewater containing FeCl3 and HCl produced in the rinsing section of the cold-rolled strip pickling process, preferably pH ⁇ 2.
  • the high-salt solid waste ash includes one or more of sintered electric field ash, blast furnace bag ash, rotary kiln surface cooling ash, and waste incineration fly ash, preferably sintered electric field ash.
  • the water-cement mass ratio of acidic mixed water and high-salt solid waste ash or the water-cement mass ratio of cold rolling rinsing wastewater and high-salt solid waste ash is 1-6:1, preferably 2- 4:1.
  • the amount of waste gas washing or cold rolling rinsing wastewater added is such that the pH of the mixed wastewater is 2-4, preferably 2.5-3.5.
  • the heating for precipitation reaction is heating to 80-100°C for precipitation reaction for 1-8h, preferably heating to 85-95°C for precipitation reaction for 2-5h.
  • the molar ratio of sulfate ion, ammonia nitrogen, and iron ion in the wastewater is 0.4-0.8:0.2-0.5 by adding soluble iron salt (such as FeCl 3 ) :1, preferably 0.5-0.7:0.25-0.4:1.
  • step 2) before the mixed wastewater is subjected to iron-carbon micro-electrolysis, it is necessary to use alkali to adjust its pH to 3-5, preferably 3.5-4.
  • the duration of the iron-carbon micro-electrolysis treatment is not less than 20 minutes, preferably 30-60 minutes. During the iron-carbon micro-electrolysis process, regular aeration and recoil are required.
  • the alkali is sodium hydroxide and/or potassium hydroxide.
  • the mixed agent is sodium hydroxide and/or potassium hydroxide, sodium carbonate and/or potassium carbonate, sodium sulfide and/or potassium sulfate, recapture agent (preferably xanthate Class recapture agent or dithiocarbamate recapture agent) together.
  • the addition amount of sodium hydroxide and/or potassium hydroxide is such that the pH of the mixed wastewater is 7-9, preferably 7.5-8.
  • the added amount of the sodium carbonate and/or potassium carbonate is 3-10g/L, preferably 4-8g/L.
  • the added amount of the sodium sulfide and/or potassium sulfide is 1-7g/L, preferably 1.5-6g/L.
  • the added amount of the recapture agent is 1-8g/L, preferably 2-5g/L.
  • the content ratio of potassium and sodium in the high-salt wastewater is not lower than 4, preferably not lower than 5.
  • the time for the mixed wastewater to undergo the weight removal and hard precipitation reaction is not less than 10 minutes, preferably 15-40 minutes.
  • the countercurrent evaporation is carried out using a multi-effect evaporator, and the number of stages of the multi-effect evaporator is 2-6, preferably 3-5.
  • the heating high-salt wastewater is heating high-salt wastewater to 80-100°C, preferably 90-95°C.
  • the liquid I is cooled by means of flash evaporation or heat exchange to below 60°C, preferably 20-55°C.
  • the water washing in the ash washing treatment is a multi-stage water washing treatment, preferably a three-stage countercurrent water washing treatment.
  • the high-salt solid waste ash is firstly washed with water, and dehydrated through a first-stage filter press to obtain a first-stage filtrate and a first-stage filter residue, and the first-stage filtrate is subjected to subsequent micro-electrolysis treatment.
  • the first-stage filter residue enters the second-stage washing, and the water source of the second-stage washing is the third-stage filtrate.
  • the second-stage water washing it is dehydrated through the second-stage filter press to obtain the second-stage filtrate and the second-stage filter residue.
  • the second-stage filtrate is discharged to the first-stage washing for recycling.
  • the secondary filter residue enters the tertiary water washing.
  • the water source of the tertiary washing is the acidic mixed water mixed with industrial water and flue gas washing wastewater.
  • the tertiary filter residue is discharged and shipped out for disposal.
  • a system for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants is provided.
  • a system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants includes a countercurrent washing device, a regulating tank, an iron-carbon micro-electrolytic tank, a heavy and hard removing tank, and a countercurrent multi-effect evaporator.
  • the waste water inlet pipe is connected with the water inlet of the countercurrent washing device.
  • the water outlet of the countercurrent washing device communicates with the water inlet of the adjustment tank through the first pipeline.
  • the outlet of the regulating pool is communicated with the water inlet of the iron-carbon micro-electrolytic cell through the second pipeline.
  • the outlet of the iron-carbon micro-electrolytic cell is communicated with the water inlet of the heavy and hard removal cell through a third pipeline.
  • the outlet of the heavy and hard removal pool is communicated with the water inlet of the countercurrent multi-effect evaporator through the fourth pipeline.
  • the countercurrent water washing device is also provided with an ash inlet for high-salt solid waste
  • the waste water inlet pipe also branches off a waste water branch pipe to communicate with the water inlet of the regulating tank.
  • At least one medicine feeding port is also arranged on the regulating pool.
  • a heating unit, a first pH detector and a temperature detector are also arranged in the regulating pool.
  • the heating unit is an electric heating unit or a steam heating unit.
  • At least one mixing and feeding port is provided on the heavy and hard removing pool.
  • a second pH detector is arranged in the heavy and hard removing pool.
  • the countercurrent multi-effect evaporator includes a heating unit, a cooling unit and an elutriation unit.
  • the liquid outlet of the heating unit communicates with the liquid inlet of the cooling unit through the fifth pipeline.
  • the liquid discharge port of the cooling unit is communicated with the water inlet of the heating unit through a circulation transfusion pipe.
  • the heating unit is also provided with a sodium salt outlet, and the sodium salt outlet communicates with the sodium salt delivery device.
  • the cooling unit is also provided with a potassium salt outlet, and the potassium salt outlet communicates with the elutriation unit through a potassium salt conveying device.
  • the outlet of the elutriation unit is connected with the pure salt conveying device.
  • the steam outlet of the countercurrent multi-effect evaporator communicates with the adjustment tank through a steam delivery pipeline.
  • the subsequent precipitation of sodium salt requires continuous heating, concentration and crystallization, which increases energy consumption. And if the sodium salt is separated out first, because the content of potassium is more than sodium, the potassium salt will be separated out first, which reduces the quality of the sodium salt and the output of the potassium salt.
  • the technical process is as follows: first, use acidic mixed water (composed of part of the flue gas washing wastewater mixed with industrial water) or use part of the cold rolling rinsing wastewater to perform a three-stage countercurrent washing process for dechlorination of high-salt solid waste ash .
  • the filter cake obtained after water washing is carried out for external disposal, and the ash washing wastewater obtained after water washing is mixed with the remaining part of flue gas washing wastewater or cold rolling rinsing wastewater so that the pH value of the mixed wastewater is 2-4 (preferably 2.5-3.5)
  • soluble iron salt preferably FeCl 3
  • the mixed wastewater is 80-100°C (preferably 85-95°C) for a reaction time of 1-8h (preferably 2-5h) to remove ammonia nitrogen, sulfate, etc.
  • iron carbon is beneficial to the efficient removal of fluoride ions in wastewater.
  • Add mixed reagents such as adding sodium hydroxide, sodium carbonate, sodium sulfide, and recapture agent in sequence to the wastewater after iron-carbon micro-electrolysis.
  • the added amount of sodium hydroxide is mainly to adjust the pH of the solution to 7 ⁇ 10 (preferably 7-9), sodium carbonate, sodium sulfide, recapture agent, etc.
  • the treated wastewater is filtered through a filter press together with the sediment.
  • the filter residue is heavy metal sludge, which is transported abroad for disposal.
  • the filtrate is high-salt wastewater.
  • the multi-effect evaporator adopts a counter-current design, that is, the high-salt solution passes through "multi-effect reactor ⁇ second-effect reactor ⁇ first-effect reactor" in sequence, and the solution temperature rises from normal temperature to 95-100°C.
  • the sodium salt is precipitated after reaching the saturated precipitation point of sodium salt, and the sodium salt can be recovered by centrifugation, and the mother liquor obtained by centrifugation is returned to the first-effect evaporator for circulation and concentration.
  • the precipitated potassium chloride solid can also be entered into an elutriation device, washed with a saturated potassium chloride solution to realize further purification of potassium chloride, and high-purity potassium chloride can be obtained after centrifugation.
  • the ratio of potassium to sodium in its conventional washing solution is generally greater than 4 (preferably greater than 5).
  • the ratio of potassium to sodium in its conventional washing solution is generally greater than 4 (preferably greater than 5).
  • the salt separation method of waste ash washing water is generally downstream evaporation. That is, the solution is a process of gradually cooling down during the evaporation process. At the multi-effect outlet, potassium salts are discharged first.
  • the present invention introduces flue gas washing wastewater (containing sodium) and mixes it with industrial water as high-salt solid waste ash washing water, so that the potassium-sodium content ratio in the ash washing wastewater is close to 1:1, or the present invention introduces acid Cold rolling and rinsing wastewater can make the ratio of potassium and sodium in ash washing wastewater close to 2:1.
  • the evaporation process can be adjusted to countercurrent evaporation, that is, at the outlet of the first effect, the sodium salt is discharged first. Then the potassium salt is precipitated by cooling down.
  • This evaporation method makes the residual pollutants precipitate with the precipitation of sodium (because the countercurrent evaporation only undergoes a period of concentration, the pollutants mainly enter the sodium salt), and will not enter the potassium salt. It is beneficial to improve the quality of potassium.
  • the whole evaporation only uses one-stage evaporation system, which can be applied to different evaporation volume changes, has stronger applicability to raw materials, and has lower investment.
  • the flue gas washing wastewater includes suspended solids, metal ions, ammonia nitrogen, and fluorine and chlorine.
  • the metal ions include one or more of sodium, iron, copper, lead, calcium, zinc, cadmium, cobalt, nickel and aluminum.
  • the industrial water and part of the acidic flue gas washing wastewater are mixed, and the mixed water is made acidic (for example, the pH is 1-3).
  • the pH is 1-3.
  • [TlCl 4 - ] is easy to form [TlCl 4 - ] under alkaline conditions in high-salt wastewater. Since [TlCl 4 - ] is relatively stable, once it is formed, it is difficult to use conventional removal techniques.
  • the present invention uses acidic flue gas washing wastewater to co-process high-salt solid waste ash.
  • it realizes the adjustment of potassium-sodium ratio close to 1:1, realizes countercurrent evaporation, improves the quality of potassium salt, and on the other hand reduces thallium at the source Dissolution further ensures the purity of potassium salt and improves the value of potassium salt.
  • the cold-rolling rinsing waste water is the waste water containing FeCl and HCl produced in the rinsing section of the cold-rolled strip pickling process, and generally its pH ⁇ 2.5 (preferably pH ⁇ 2) is acidic.
  • ammonia nitrogen concentration in the gray washing water is generally 1000-4000mg/L, and the sulfate radical concentration is generally 500-3000mg/L
  • iron and sulfate radicals will react with potassium, sodium, and ammonia nitrogen to form jarosite, jarosite, and jarosite.
  • the wastewater can be heated (the heat source can be electric heating or the steam waste heat of the follow-up evaporation system) to 80-100°C to realize the removal of ammonia nitrogen and sulfate radicals in the wastewater.
  • the cold-rolling rinsing wastewater is used as the high-salt solid waste ash washing water, and the acidity of the cold-rolling rinsing wastewater is used to realize the control of ash washing wastewater. Because the acidic cold-rolling rinsing wastewater has strong acidity, when using it for ash washing , on the one hand, it can reduce the solution of gray washing water and make gray washing water acidic, thereby preventing the formation of stable [TlCl4 - ].
  • the thallium content in the gray washing water can be reduced to about 5mg/L. Realized the reduction of thallium dissolution from the source.
  • studies have shown that when the concentration of chloride ions in water is not higher than 15000mg/L, it will not cause chlorine enrichment in solid waste after washing. Therefore, the deep removal of chlorine in high-salt solid waste ash can be achieved by completely replacing industrial water with cold-rolling rinse wastewater. Played the effect of treating waste with waste.
  • impurities are also removed by iron-carbon micro-electrolysis. Since Tl 3+ is easier to remove than Tl + , generally speaking, pretreatment can be carried out by oxidation. Iron-carbon micro-electrolysis has the effect of synergistic weight removal and oxidation. After passing through iron-carbon, Tl can be changed into a form that is easier to remove. At the same time, a large number of metal ions in the gray washing water will be replaced by iron, and then removed, and a large amount of ferrous and ferric iron will be produced in the solution. In addition, iron-carbon is also conducive to the efficient removal of fluoride ions in wastewater.
  • acidic flue gas washing wastewater also contains sulfite
  • iron carbon will release ferrous iron.
  • alkali such as sodium hydroxide
  • ammonia nitrogen will react rapidly with sulfite and ferrous to form ammonium ferrous sulfite precipitation, so as to realize the reduction of ammonia nitrogen. Deep removal.
  • the purpose of adding sodium carbonate is to remove calcium and magnesium.
  • the purpose of adding sodium sulfide and heavy catcher is to achieve deep removal of trace heavy metals.
  • the washing of high-salt solid waste ash is multi-stage washing, generally three-stage counter-current washing, and the three-stage counter-current washing process is that after the high-salt solid waste ash passes through one-stage water washing, and then passes through one-stage pressure filtration Dehydration, the filtrate is discharged into the subsequent wastewater resource treatment system (that is, directly into the iron-carbon micro-electrolysis), and the filter residue enters the secondary water washing.
  • the water source for the second-stage washing is the water produced by the third-stage filter press. After the second-stage water washing, it is dehydrated by the second-stage filter press. The filtrate is discharged to the first-stage water wash for recycling, and the filter residue enters the third-stage water wash.
  • the water source of the third-stage washing is a mixed solution of industrial water and condensed water recovered by evaporation. After the third-stage washing, it is dehydrated by a third-stage filter press, and the filtrate is discharged to the second-stage washing for recycling. Furthermore, the mother liquor after the potassium salt is precipitated by the multi-effect countercurrent evaporator is returned to the multi-effect countercurrent evaporator for circulation and concentration or returned to the water washing process to participate in water washing, realizing zero discharge of waste water.
  • the regulating tank is only used as the ash washing wastewater and the remaining flue gas washing Wastewater is mixed, and the pH place of mixed wastewater is adjusted;
  • the above-mentioned adjustment tank can also be used as a place for adding soluble iron salts (such as FeCl 3 ) and Heating the place where the precipitation reaction takes place.
  • the present invention aims at the respective characteristics of high-salt solid waste ash and acid wastewater from iron and steel plants (flue gas washing wastewater or cold rolling rinsing wastewater), and carries out collaborative resource disposal of waste ash and wastewater.
  • the waste water is washed by acidic flue gas Or acidic cold-rolling rinsing wastewater inhibits the leaching of thallium in high-salt solid waste ash, reduces the content of thallium in ash washing wastewater from the source, and improves the quality of subsequent potassium salts;
  • the sodium contained in acidic flue gas washing wastewater is used,
  • the ratio of potassium and sodium content in ash washing wastewater is close to 1:1, realizing multi-effect countercurrent evaporation, further improving the quality of potassium salt, and improving the reuse value of potassium salt;
  • Ferric iron can realize the removal of ammonia nitrogen and sulfate radicals in wastewater; meanwhile, it also avoids the shortage of high potassium-sodium ratio in conventional ash washing wastewater, greatly improving the quality of potassium salt
  • the present invention adopts iron-carbon micro-electrolysis and the method of adding mixed reagents, realizes synergistic thallium oxidation, deep removal of ammonia nitrogen, and weight removal at low cost, and greatly reduces the treatment process of ash washing wastewater, that is, prevents pollutants from polluting potassium salts. It can also greatly reduce energy consumption and improve production efficiency.
  • the solution of the present invention can avoid the introduction of other ions when directly removing impurities in the waste water by improving the evaporation mechanism and process route, and carry out low-cost extraction of ammonia nitrogen, thallium, heavy metals, etc. that affect the recovery of potassium salts. Removal, further improving the quality of the recovered potassium salt, can prevent pollutants from entering the potassium salt, thereby increasing the value of the potassium chloride product.
  • the invention also has the advantages of low cost and simple operation, does not increase equipment and energy consumption, rationally utilizes resources in the system, realizes digestion in the system, and greatly reduces the discharge of pollutants.
  • Fig. 1 is a process flow chart of the co-processing method of high-salt solid waste ash and flue gas washing wastewater of the present invention.
  • Fig. 2 is a process flow diagram of the co-processing method of high-salt solid waste ash and cold-rolling rinsing wastewater of the present invention.
  • Fig. 3 is a schematic structural diagram of the system for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants according to the present invention.
  • Fig. 4 is a schematic structural diagram of the heating unit of the treatment system of the present invention being an electric heating device.
  • a system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants includes a countercurrent washing device 1, a regulating tank 2, an iron-carbon micro-electrolytic tank 3, a heavy and hard removing tank 4, and a countercurrent multi-effect evaporator 5.
  • the waste water inlet pipe L0 communicates with the water inlet of the countercurrent washing device 1 .
  • the outlet of the countercurrent washing device 1 is connected with the water inlet of the regulating tank 2 through the first pipeline L1.
  • the outlet of the regulating tank 2 is communicated with the water inlet of the iron-carbon micro-electrolytic cell 3 through the second pipeline L2.
  • the outlet of the iron-carbon micro-electrolytic cell 3 is communicated with the water inlet of the deduplication and dehardness pool 4 through the third pipeline L3.
  • the drain outlet of the heavy and hard removal pond 4 is communicated with the water inlet of the countercurrent multi-effect evaporator 5 by the fourth pipeline L4.
  • the countercurrent water washing device 1 is also provided with an ash inlet 101 for high-salt solid waste ash.
  • a waste water branch pipe L01 is also separated from the waste water inlet pipe L0 to communicate with the water inlet of the regulating tank 2 .
  • the regulating pool 2 is also provided with at least one medicine feeding port 201 .
  • a heating unit 202 , a first pH detector 203 and a temperature detector 204 are also arranged in the adjustment tank 2 .
  • the heating unit 202 is an electric heating unit or a steam heating unit.
  • At least one mixing and feeding port 401 is provided on the heavy and hard removing pool 4 .
  • a second pH detector 402 is arranged in the heavy and hard removing pool 4 .
  • the countercurrent multi-effect evaporator 5 includes a heating unit 501 , a cooling unit 502 and an elutriation unit 503 .
  • the liquid outlet of the heating unit 501 communicates with the liquid inlet of the cooling unit 502 through the fifth pipeline L5.
  • the liquid outlet of the cooling unit 502 communicates with the water inlet of the heating unit 501 through a circulation infusion pipe 504 .
  • the heating unit 501 is also provided with a sodium salt outlet, and the sodium salt outlet communicates with the sodium salt delivery device 505 .
  • the cooling unit 502 is also provided with a potassium salt outlet, which communicates with the elutriation unit 503 through a potassium salt delivery device 506 .
  • the outlet of the elutriation unit 503 is in communication with the pure salt delivery device 507 .
  • the steam outlet of the countercurrent multi-effect evaporator 5 communicates with the regulating tank 2 through the steam delivery pipeline L6.
  • a method for co-processing high-salt solid waste ash and flue gas washing wastewater includes the following steps:
  • Water washing Mix industrial water and flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, obtain filter cake and ash washing wastewater after solid-liquid separation, and transport the filter cake for disposal , The ash washing wastewater is processed at the next level.
  • Micro-electrolysis treatment Iron-carbon micro-electrolysis treatment is performed on the ash washing wastewater.
  • Advanced pretreatment of wastewater add mixed chemicals to the ash-washing wastewater after micro-electrolysis treatment, adjust the ash-washing wastewater to alkaline, and carry out heavy and hard precipitation reaction on the ash-washing wastewater, and obtain high-salt wastewater after solid-liquid separation.
  • a method for co-processing high-salt solid waste ash and flue gas washing wastewater includes the following steps:
  • Water washing Mix industrial water and flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, obtain filter cake and ash washing wastewater after solid-liquid separation, and transport the filter cake for disposal , The ash washing wastewater is processed at the next level.
  • Micro-electrolysis treatment Iron-carbon micro-electrolysis treatment is performed on the ash washing wastewater.
  • Advanced pretreatment of wastewater add mixed chemicals to the ash-washing wastewater after micro-electrolysis treatment, adjust the ash-washing wastewater to alkaline, and carry out heavy and hard precipitation reaction on the ash-washing wastewater, and obtain high-salt wastewater after solid-liquid separation.
  • a method for co-processing high-salt solid waste ash and flue gas washing wastewater includes the following steps:
  • Water washing Mix industrial water and flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, obtain filter cake and ash washing wastewater after solid-liquid separation, and transport the filter cake for disposal , The ash washing wastewater is processed at the next level.
  • Micro-electrolysis treatment Iron-carbon micro-electrolysis treatment is performed on the ash washing wastewater.
  • Advanced pretreatment of wastewater add mixed chemicals to the ash-washing wastewater after micro-electrolysis treatment, adjust the ash-washing wastewater to alkaline, and carry out heavy and hard precipitation reaction on the ash-washing wastewater, and obtain high-salt wastewater after solid-liquid separation.
  • Circulating evaporation return the filtrate II produced in step 4) to step 1) to participate in washing the mixing material.
  • a method for co-processing high-salt solid waste ash and cold-rolling rinsing wastewater comprises the following steps:
  • Ash washing treatment Part of the cold rolling rinsing wastewater is used to wash the high-salt solid waste ash, and the filter cake and ash washing wastewater are obtained after solid-liquid separation.
  • Desulfurization and ammonia nitrogen removal treatment Mix ash washing wastewater with the remaining cold rolling rinsing wastewater to obtain mixed wastewater, and then heat the mixed solution to carry out precipitation reaction. After the reaction is completed, separate solid-liquid to obtain supernatant waste liquid and slag phase, The supernatant and waste liquid will be treated in the next stage.
  • Step 3 Micro-electrolysis treatment: the supernatant waste liquid obtained in step 2) is subjected to iron-carbon micro-electrolysis treatment.
  • Advanced pretreatment of wastewater add mixed chemicals to the supernatant waste liquid after micro-electrolysis treatment, adjust the supernatant waste liquid to alkaline and carry out heavy and hard precipitation reaction on the supernatant waste liquid, and obtain high Salt wastewater and residues, residues are shipped out for disposal, and high-salt wastewater is treated at the next level.
  • Countercurrent evaporation treatment heating high-salt wastewater, performing concentration and crystallization, and obtaining sodium chloride and filtrate I after solid-liquid separation.
  • the filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
  • a method for co-processing high-salt solid waste ash and cold-rolling rinsing wastewater comprises the following steps:
  • Ash washing treatment Part of the cold rolling rinsing wastewater is used to wash the high-salt solid waste ash, and the filter cake and ash washing wastewater are obtained after solid-liquid separation.
  • Desulfurization and ammonia nitrogen removal treatment Mix ash washing wastewater with the remaining cold rolling rinsing wastewater to obtain mixed wastewater, and then heat the mixed solution to carry out precipitation reaction. After the reaction is completed, separate solid-liquid to obtain supernatant waste liquid and slag phase, The supernatant and waste liquid will be treated in the next stage.
  • Step 3 Micro-electrolysis treatment: the supernatant waste liquid obtained in step 2) is subjected to iron-carbon micro-electrolysis treatment.
  • Advanced pretreatment of wastewater add mixed chemicals to the supernatant waste liquid after micro-electrolysis treatment, adjust the supernatant waste liquid to alkaline and carry out heavy and hard precipitation reaction on the supernatant waste liquid, and obtain high Salt wastewater and residues, residues are shipped out for disposal, and high-salt wastewater is treated at the next level.
  • Countercurrent evaporation treatment heating high-salt wastewater, performing concentration and crystallization, and obtaining sodium chloride and filtrate I after solid-liquid separation.
  • the filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
  • Circulating evaporation treatment add the filtrate II produced in step 5) to the high-salt wastewater obtained in step 4), and continue to perform countercurrent evaporation treatment with the high-salt wastewater.
  • a system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants includes a countercurrent washing device 1, a regulating pool 2, an iron-carbon micro-electrolytic pool 3, and a de-duty and hard-removing pool 4 And countercurrent multi-effect evaporator 5.
  • the waste water inlet pipe L0 communicates with the water inlet of the countercurrent washing device 1 .
  • the outlet of the countercurrent washing device 1 is connected with the water inlet of the regulating tank 2 through the first pipeline L1.
  • the outlet of the regulating tank 2 is communicated with the water inlet of the iron-carbon micro-electrolytic cell 3 through the second pipeline L2.
  • the outlet of the iron-carbon micro-electrolytic cell 3 is communicated with the water inlet of the deduplication and dehardness pool 4 through the third pipeline L3.
  • the water outlet of the heavy and hard removal pool 4 is communicated with the water inlet of the countercurrent multi-effect evaporator 5 through the fourth pipeline L4.
  • the countercurrent water washing device 1 is also provided with an ash inlet 101 for high-salt solid waste ash.
  • the waste water inlet pipe L0 also separates a waste water branch pipe L01 to communicate with the water inlet of the regulating tank 2 .
  • the regulating pool 2 is also provided with at least one medicine feeding port 201 .
  • a heating unit 202 , a first pH detector 203 and a temperature detector 204 are also arranged in the adjustment tank 2 .
  • heating unit 202 is an electric heating unit or a steam heating unit.
  • Example 8 except that at least one mixing and feeding port 401 is provided on the heavy and hard removing pool 4 .
  • a second pH detector 402 is arranged in the heavy and hard removing pool 4 .
  • the countercurrent multiple-effect evaporator 5 includes a heating unit 501 , a cooling unit 502 and an elutriation unit 503 .
  • the liquid outlet of the heating unit 501 communicates with the liquid inlet of the cooling unit 502 through the fifth pipeline L5.
  • the liquid outlet of the cooling unit 502 is communicated with the water inlet of the heating unit 501 through a circulating fluid delivery pipe 504 .
  • the heating unit 501 is also provided with a sodium salt outlet, and the sodium salt outlet communicates with the sodium salt delivery device 505 .
  • the cooling unit 502 is also provided with a potassium salt outlet, which communicates with the elutriation unit 503 through a potassium salt delivery device 506 .
  • the outlet of the elutriation unit 503 is in communication with the pure salt delivery device 507 .
  • Example 10 was repeated, except that the steam outlet of the countercurrent multiple-effect evaporator 5 communicated with the regulating tank 2 through the steam delivery pipeline L6.
  • Filter cake and about 310L ash washing wastewater (wherein the ratio of potassium to sodium content is about 5.4), the filter cake is transported for disposal; then firstly add sodium hydroxide to the ash washing wastewater to adjust the pH of the ash washing wastewater to be 3 (activated carbon method flue gas washing The amount of wastewater and sodium hydroxide added makes the ratio of potassium and sodium in the ash-washing wastewater close to 1:1), and the adjusted ash-washing wastewater is passed into the iron-carbon micro-electrolysis reactor for 40 minutes, and the iron-carbon micro-electrolysis The reactor is regularly aerated and recoiled.
  • the filtrate II was returned to the countercurrent evaporation inlet for cyclic evaporation treatment; the crude potassium chloride was washed several times with saturated potassium chloride solution and centrifuged to obtain high-purity potassium chloride (purity 99.92%).
  • the filtrate II was returned to the countercurrent evaporation inlet for circulation evaporation treatment; the crude potassium chloride was washed several times with a saturated potassium chloride solution and centrifuged to obtain high-purity potassium chloride (purity 99.90%).
  • the filtrate I was cooled to below 60°C to precipitate crystals, and centrifuged to obtain crude potassium chloride and filtrate II.
  • the filtrate II was returned to the countercurrent evaporation inlet for cyclic evaporation treatment; the crude potassium chloride was washed several times with saturated potassium chloride solution and centrifuged to obtain high-purity potassium chloride (purity 99.97%).
  • the filtrate I was cooled to below 60°C to precipitate crystals, and centrifuged to obtain crude potassium chloride and filtrate II.
  • the filtrate II is returned to the countercurrent evaporation inlet for cyclic evaporation treatment; the crude potassium chloride is washed several times with saturated potassium chloride solution, and centrifuged to obtain high-purity potassium chloride (purity is 99.96%).

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Abstract

Disclosed are a cooperative treatment method and a treatment system for high-salt solid waste ash and acidic wastewater of a steel plant. High-purity potassium chloride is generated by means of the high-salt solid waste ash produced by steel enterprises. Meanwhile, on the basis of the characteristics of the high content of heavy metals such as thallium, the high ammonia-nitrogen concentration and the high sulfate concentration in the conventional high-salt solid waste ash washing wastewater, and in combination with the characteristics that the wastewater of the steel plant contains a large amount of sulfite ions (flue gas washing wastewater) or iron ions (cold rolling rinsing wastewater) and has a low acidity, the purposes of cooperative treatment and recycling of the high-salt solid waste ash and acidic wastewater of the steel plant are achieved based on the existing high-salt solid waste ash washing and wastewater recycling processes by means of the synergistic effects of the acidic wastewater sectional supply for ash washing, sulfur and ammonia-nitrogen removal, the advanced oxidation of thallium, COD and ammonia-nitrogen by iron-carbon micro-electrolysis, and countercurrent evaporation for potassium and sodium separation, thereby greatly improving the quality of the recycled potassium and sodium salts. In addition, the technical solution provided by the present invention further has the advantages of simple process conditions, low energy consumption, no wastewater discharge, etc.

Description

一种高盐固废灰与钢铁厂酸性废水协同处理的方法及处理系统A method and system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants 技术领域technical field
本发明涉及钢铁行业的固废及废水处理,具体涉及一种高盐固废灰与钢铁厂酸性废水协同处理的方法及处理系统,属于钢铁行业固废灰、废水协同资源化处理技术领域。The invention relates to solid waste and wastewater treatment in the iron and steel industry, in particular to a method and a treatment system for the collaborative treatment of high-salt solid waste ash and acid wastewater from iron and steel plants, and belongs to the technical field of collaborative resource treatment of solid waste ash and wastewater in the iron and steel industry.
背景技术Background technique
目前,针对钢铁厂产生的高盐固废灰(如烧结电场灰、高炉布袋灰、回转窑表冷灰、垃圾焚烧飞灰等),常采用水洗的方式进行碱、氯金属的去除,如中国专利CN103435073A《利用钢铁企业高炉瓦斯灰生产氯化钾的方法》,报道了利用自来水浸出高炉瓦斯灰,使高炉瓦斯灰中钾、氯大幅度降低,浸出液用于制备氯化钾、氯化钠。中国专利CN101234766A《利用钢铁企业烧结电除尘灰生产氯化钾的方法》,报道了采用自来水和SDD抑制剂复配溶液浸出高盐固废灰的方法,钾钠的浸出率可达95~99.5%。经过水洗浸出后的高盐固废通过脱水后,即可返回烧结、高炉、回转窑等高温炉窑进行进一步的处理。但在水洗浸出高盐固废的过程中,会产生大量的高盐浸出废水,可将其用于制备氯化钾和氯化钠。一般高盐废水通过预处理进行重金属和色度去除后,就用于钾钠盐的蒸发结晶。在实际运行过程中,由于高盐废水中含有大量的硫酸根(浓度一般在2g/L左右),如果不去除,其最终会进入到氯化钾中,降低盐品质及造成蒸发系统形成钾芒硝而堵塞。此外,高盐废水中还含有铊、氨氮等污染物。而如果对这些污染物进行深度去除,则存在处理工艺流程长的不足,进而造成处理成本剧增。At present, for the high-salt solid waste ash produced by iron and steel plants (such as sintering electric field ash, blast furnace bag ash, rotary kiln surface cold ash, waste incineration fly ash, etc.), water washing is often used to remove alkali and chlorine metals, such as China Patent CN103435073A "Method for Producing Potassium Chloride Using Blast Furnace Gas Ash in Iron and Steel Enterprises" reports that tap water is used to leach blast furnace gas ash to greatly reduce potassium and chlorine in blast furnace gas ash, and the leaching solution is used to prepare potassium chloride and sodium chloride. Chinese patent CN101234766A "Method for Producing Potassium Chloride Using Sintered Electrostatic Precipitator Ashes in Iron and Steel Enterprises" reports a method for leaching high-salt solid waste ash using a compound solution of tap water and SDD inhibitors, and the leaching rate of potassium and sodium can reach 95-99.5%. . After washing and leaching, the high-salt solid waste can be returned to high-temperature furnaces such as sintering, blast furnaces, and rotary kilns for further processing after dehydration. However, in the process of washing and leaching high-salt solid waste, a large amount of high-salt leaching wastewater will be produced, which can be used to prepare potassium chloride and sodium chloride. Generally, high-salt wastewater is used for evaporation and crystallization of potassium and sodium salts after pretreatment to remove heavy metals and color. In the actual operation process, since the high-salt wastewater contains a large amount of sulfate (the concentration is generally around 2g/L), if it is not removed, it will eventually enter the potassium chloride, reducing the salt quality and causing the evaporation system to form potassium glauberite. And clogged. In addition, high-salt wastewater also contains pollutants such as thallium and ammonia nitrogen. However, if these pollutants are removed in depth, there will be a shortcoming of a long treatment process, which will cause a sharp increase in treatment costs.
针对废水中硫酸根的去除方式较多,如硫酸去除有氯化钡法、纳滤法、氧化钙法。但这些方法均有不同的缺点,不适用于洗灰水中污染物的去除。如中国专利CN110342710A《高氯低硫酸根废水处理系统及其工艺》介绍了采用外加氯化钙的方式沉淀去除硫酸根的方法,硫酸根可从6000ppm以上降低到2000ppm。但该方法不能适用于上述洗灰水,因为上述洗灰水中硫酸根浓度一般在1500~3000ppm,该方法不能实现洗灰水中硫酸根的深度去除。为实现硫酸根的深度去除,中国专利CN111592148A《一种高盐度废水转换成NaOH溶液的工艺方法》报道了采用钙铝的复合盐在高碱性条件下实现硫酸根的高效去除。但该方法用于洗灰水中硫酸根去除时,存在溶液pH过高,需要大量盐酸回调,同时还存在形成的颗粒物较细,需要过滤去除的不足。There are many ways to remove sulfate radicals in wastewater, such as barium chloride method, nanofiltration method, and calcium oxide method for sulfuric acid removal. However, these methods have different disadvantages and are not suitable for the removal of pollutants in gray washing water. For example, the Chinese patent CN110342710A "High Chlorine and Low Sulfate Wastewater Treatment System and Technology thereof" introduces the method of precipitation and removal of sulfate by adding calcium chloride, and the sulfate can be reduced from 6000ppm to 2000ppm. However, this method cannot be applied to the above-mentioned gray washing water, because the concentration of sulfate radicals in the above gray washing water is generally 1500-3000 ppm, and this method cannot realize the deep removal of sulfate radicals in the gray washing water. In order to realize the deep removal of sulfate radicals, Chinese patent CN111592148A "A Process Method for Converting High-Saline Wastewater into NaOH Solution" reports the efficient removal of sulfate radicals by using calcium-aluminum compound salts under high alkaline conditions. However, when this method is used to remove sulfate radicals in gray washing water, the pH of the solution is too high, requiring a large amount of hydrochloric acid to be adjusted back, and at the same time, the formed particles are relatively fine and need to be removed by filtration.
针对废水中氨氮去除的方式有蒸氨、磷酸铵镁法、吹脱法等,其中蒸氨、吹脱需要修建额外的装置及需要对回收的氨气进行处理,投资和运行成本较高。而磷酸铵镁法存在需要引入磷酸根和镁离子,操作难,且运行费用高的不足。The methods for removing ammonia nitrogen in wastewater include ammonia distillation, magnesium ammonium phosphate method, stripping method, etc. Among them, ammonia distillation and stripping require the construction of additional devices and the treatment of recovered ammonia gas, and the investment and operation costs are relatively high. However, the magnesium ammonium phosphate method needs to introduce phosphate radicals and magnesium ions, which is difficult to operate and has the disadvantages of high operating costs.
针对高盐废水中铊的去除主要有硫化钠沉淀、氧化沉淀法和电化学沉淀法,其中氧化沉淀法为最常用的方法。如中国专利CN106977013A公开了一种高氯含铊废水的净化处理方法及其应用,采用氧化剂氧化Tl(I)后,通过离子交换树脂进行Tl(III)的预处理,然后再通过硫化钠对Tl(III)进行深度去除。但由于Tl(III)会在高盐废水中与氯形成稳定的[TlCl4 -],由于该络合物比较稳定,采用沉淀法去除较难彻底去除。 For the removal of thallium in high-salt wastewater, there are mainly sodium sulfide precipitation, oxidation precipitation and electrochemical precipitation, among which oxidation precipitation is the most commonly used method. For example, Chinese patent CN106977013A discloses a purification treatment method and its application of high-chloride thallium-containing wastewater. After oxidizing Tl(I), the pretreatment of Tl(III) is carried out by ion exchange resin, and then the Tl(III) is treated by sodium sulfide. (III) Perform deep removal. However, since Tl(III) will form stable [TlCl4 - ] with chlorine in high-salt wastewater, and because the complex is relatively stable, it is difficult to remove it completely by precipitation.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种高盐固废灰与钢铁厂酸性废水(烟气洗涤废水、冷轧漂洗废水等)协同处理的方法及处理系统,能够利用钢铁企业烧结工序产生的废水和高盐固废灰生产出高纯氯化钾,同时避免了碱金属以及氯进入烧结、高炉、回转窑等高温炉窑而导致设备腐蚀及引起结窑的问题。同时基于高盐固废灰水洗废水铊等重金属高、氨氮浓度高、硫酸根浓度高的特点,结合钢铁厂废水含有大量亚硫酸根离子(烟气洗涤废水)或铁离子(冷轧漂洗废水)及酸性低的特征,在现有高盐固废灰水洗及废水资源化工艺的基础上,通过钢铁厂酸性废水分段供给洗灰及除硫脱氨氮、铁碳微电解深度氧化铊及COD、逆流蒸发分钾钠等协同作用,实现了高盐固废灰及钢铁厂酸性废水的协同治理及资源化的目的,大幅提高回收的钾钠盐品质。同时本发明提供的技术方案还具有工艺条件简单,能耗低,无废水排放等优点。Aiming at the deficiencies of the prior art, the present invention provides a method and a treatment system for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants (flue gas washing wastewater, cold rolling rinsing wastewater, etc.), which can utilize the sintering process of iron and steel enterprises to produce High-purity potassium chloride is produced from waste water and high-salt solid waste ash, and at the same time, it prevents alkali metals and chlorine from entering high-temperature furnaces such as sintering, blast furnaces, and rotary kilns, which cause equipment corrosion and kiln knotting. At the same time, based on the characteristics of high-salt solid waste ash washing wastewater with high heavy metals such as thallium, high ammonia nitrogen concentration, and high sulfate concentration, combined with the iron and steel plant wastewater containing a large amount of sulfite ions (flue gas washing wastewater) or iron ions (cold rolling rinse wastewater) And the characteristics of low acidity, on the basis of the existing high-salt solid waste ash washing and waste water recycling process, the steel plant acid waste water is used to supply ash washing, sulfur removal and deammonization nitrogen, iron-carbon micro-electrolysis deep oxide thallium and COD, The synergistic effect of countercurrent evaporation to separate potassium and sodium achieves the purpose of synergistic treatment and resource utilization of high-salt solid waste ash and acid wastewater from iron and steel plants, and greatly improves the quality of recovered potassium and sodium salts. At the same time, the technical solution provided by the invention also has the advantages of simple process conditions, low energy consumption, no waste water discharge, and the like.
为实现上述目的,本发明所采用的技术方案具体如下:In order to achieve the above object, the technical scheme adopted in the present invention is specifically as follows:
根据本发明的第一种实施方案,提供一种高盐固废灰与钢铁厂酸性废水协同处理的方法。According to the first embodiment of the present invention, a method for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants is provided.
一种高盐固废灰与钢铁厂酸性废水协同处理的方法,该方法包括以下步骤:A method for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants, the method comprising the following steps:
1)洗灰处理:将工业水和部分烟气洗涤废水混合获得酸性混合水,并采用该酸性混合水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水与剩余的烟气洗涤废水混合后获得混合废水并进行下一级处理。1) Ash washing treatment: Mix industrial water and part of flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, and obtain filter cake and ash washing wastewater after solid-liquid separation, filter cake For external disposal, the ash washing wastewater is mixed with the remaining flue gas washing wastewater to obtain mixed wastewater for next-level treatment.
或者,采用部分冷轧漂洗废水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水与剩余的冷轧漂洗废水混合后加热进行沉淀反应,反应完成后,固液分离获得混合废水和渣相,渣相外运处置,混合废水进行下一级处理。Alternatively, use part of the cold-rolling and rinsing wastewater to wash the high-salt solid waste ash, obtain filter cake and ash-washing wastewater after solid-liquid separation, and transport the filter cake for disposal. The ash-washing wastewater is mixed with the remaining cold-rolling and rinsing wastewater and heated for precipitation Reaction, after the reaction is completed, the solid-liquid separation obtains the mixed wastewater and the slag phase, the slag phase is transported outside for disposal, and the mixed wastewater is processed in the next stage.
2)微电解处理:对步骤1)获得的混合废水进行铁碳微电解处理。2) Micro-electrolysis treatment: the mixed wastewater obtained in step 1) is subjected to iron-carbon micro-electrolysis treatment.
3)废水深度预处理:向微电解处理后的混合废水中加入混合药剂,调节混合废水至碱性并对混合废水进行除重除硬沉淀反应,固液分离后获得高盐废水和残渣,残渣外运处置,高盐废水进行下一级处理。3) Advanced pretreatment of wastewater: add mixed chemicals to the mixed wastewater after micro-electrolysis treatment, adjust the mixed wastewater to alkaline and carry out heavy and hard precipitation reaction on the mixed wastewater, and obtain high-salt wastewater and residue after solid-liquid separation Sinotrans disposal, high-salt wastewater for next-level treatment.
4)逆流蒸发处理:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I。将 滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。4) Countercurrent evaporation treatment: heating high-salt wastewater, performing concentration and crystallization, and obtaining sodium chloride and filtrate I after solid-liquid separation. The filtrate I is cooled and crystallized, and potassium chloride and filtrate II are obtained after solid-liquid separation.
作为优选,该方法还包括:Preferably, the method also includes:
5)循环蒸发处理:将步骤4)产生的滤液II与步骤3)产生的高盐废水混合,然后再继续进行逆流蒸发处理。或,将步骤4)产生的滤液II返回步骤1)参与水洗拌料。5) Circulating evaporation treatment: the filtrate II produced in step 4) is mixed with the high-salt wastewater produced in step 3), and then the countercurrent evaporation treatment is continued. Or, the filtrate II produced in step 4) is returned to step 1) to participate in washing the mixture with water.
作为优选,在步骤1)中,所述烟气洗涤废水为酸性烟气洗涤废水,优选为活性炭法解析气体洗涤产生的烟气洗涤废水。Preferably, in step 1), the flue gas washing wastewater is acidic flue gas washing wastewater, preferably the flue gas washing wastewater produced by desorption gas washing by activated carbon method.
作为优选,在步骤1)中,所述冷轧漂洗废水为冷轧带钢酸洗工艺漂洗段产生的含有FeCl 3和HCl的pH<2.5的废水,优选为pH<2的废水。 Preferably, in step 1), the cold-rolling rinsing wastewater is wastewater containing FeCl3 and HCl produced in the rinsing section of the cold-rolled strip pickling process, preferably pH<2.
作为优选,在步骤1)中,所述高盐固废灰包括烧结电场灰、高炉布袋灰、回转窑表冷灰、垃圾焚烧飞灰中的一种或多种,优选烧结电场灰。Preferably, in step 1), the high-salt solid waste ash includes one or more of sintered electric field ash, blast furnace bag ash, rotary kiln surface cooling ash, and waste incineration fly ash, preferably sintered electric field ash.
作为优选,在步骤1)中,酸性混合水和高盐固废灰的水灰质量比或冷轧漂洗废水和高盐固废灰的水灰质量比为1-6:1,优选为2-4:1。As preferably, in step 1), the water-cement mass ratio of acidic mixed water and high-salt solid waste ash or the water-cement mass ratio of cold rolling rinsing wastewater and high-salt solid waste ash is 1-6:1, preferably 2- 4:1.
作为优选,在步骤1)中,烟气洗涤废水或冷轧漂洗废水的加入量为使得混合废水的pH值为2-4,优选为2.5-3.5。Preferably, in step 1), the amount of waste gas washing or cold rolling rinsing wastewater added is such that the pH of the mixed wastewater is 2-4, preferably 2.5-3.5.
作为优选,在步骤1)中,所述加热进行沉淀反应为加热至80-100℃进行沉淀反应1-8h,优选为加热至85-95℃进行沉淀反应2-5h。Preferably, in step 1), the heating for precipitation reaction is heating to 80-100°C for precipitation reaction for 1-8h, preferably heating to 85-95°C for precipitation reaction for 2-5h.
作为优选,在步骤1)中,在加热进行沉淀反应前,还通过添加可溶性铁盐(例如FeCl 3)使得废水中的硫酸根离子、氨氮、铁离子的摩尔比为0.4-0.8:0.2-0.5:1,优选为0.5-0.7:0.25-0.4:1。 As preferably, in step 1), before heating to carry out the precipitation reaction, the molar ratio of sulfate ion, ammonia nitrogen, and iron ion in the wastewater is 0.4-0.8:0.2-0.5 by adding soluble iron salt (such as FeCl 3 ) :1, preferably 0.5-0.7:0.25-0.4:1.
作为优选,在步骤2)中,在混合废水进行铁碳微电解前需采用碱调节其pH为3-5,优选为3.5-4。铁碳微电解处理的时长不低于20min,优选为30-60min。铁碳微电解过程中需定期进行曝气反冲。Preferably, in step 2), before the mixed wastewater is subjected to iron-carbon micro-electrolysis, it is necessary to use alkali to adjust its pH to 3-5, preferably 3.5-4. The duration of the iron-carbon micro-electrolysis treatment is not less than 20 minutes, preferably 30-60 minutes. During the iron-carbon micro-electrolysis process, regular aeration and recoil are required.
作为优选,在步骤2)中,所述碱为氢氧化钠和/或氢氧化钾。Preferably, in step 2), the alkali is sodium hydroxide and/or potassium hydroxide.
作为优选,在步骤3)中,所述混合药剂为氢氧化钠和/或氢氧化钾、碳酸钠和/或碳酸钾、硫化钠和/或硫酸钾、重捕剂(优选为黄原酸酯类重捕剂或二硫代氨基甲酸盐类重捕剂)共同组成。其中:氢氧化钠和/或氢氧化钾的加入量为使得混合废水的pH为7-9,优选为7.5-8。所述碳酸钠和/或碳酸钾的加入量为3-10g/L,优选为4-8g/L。所述硫化钠和/或硫化钾的加入量为1-7g/L,优选为1.5-6g/L。所述重捕剂的加入量为1-8g/L,优选为2-5g/L。As preferably, in step 3), the mixed agent is sodium hydroxide and/or potassium hydroxide, sodium carbonate and/or potassium carbonate, sodium sulfide and/or potassium sulfate, recapture agent (preferably xanthate Class recapture agent or dithiocarbamate recapture agent) together. Wherein: the addition amount of sodium hydroxide and/or potassium hydroxide is such that the pH of the mixed wastewater is 7-9, preferably 7.5-8. The added amount of the sodium carbonate and/or potassium carbonate is 3-10g/L, preferably 4-8g/L. The added amount of the sodium sulfide and/or potassium sulfide is 1-7g/L, preferably 1.5-6g/L. The added amount of the recapture agent is 1-8g/L, preferably 2-5g/L.
作为优选,在步骤3)中,所述高盐废水中钾钠含量比不低于4,优选为不低于5。Preferably, in step 3), the content ratio of potassium and sodium in the high-salt wastewater is not lower than 4, preferably not lower than 5.
作为优选,在步骤3)中,混合废水进行除重除硬沉淀反应的时长不低于10min,优选为15-40min。Preferably, in step 3), the time for the mixed wastewater to undergo the weight removal and hard precipitation reaction is not less than 10 minutes, preferably 15-40 minutes.
作为优选,在步骤4)中,逆流蒸发采用多效蒸发器进行,多效蒸发器的级数为2-6级,优选为3-5级。所述加热高盐废水为加热高盐废水至80-100℃,优选为90-95℃。所述液I进行冷却为采用闪蒸或换热的方式降温至60℃以下,优选为20-55℃。Preferably, in step 4), the countercurrent evaporation is carried out using a multi-effect evaporator, and the number of stages of the multi-effect evaporator is 2-6, preferably 3-5. The heating high-salt wastewater is heating high-salt wastewater to 80-100°C, preferably 90-95°C. The liquid I is cooled by means of flash evaporation or heat exchange to below 60°C, preferably 20-55°C.
作为优选,洗灰处理中的水洗为多级水洗处理,优选为三级逆流水洗处理。具体为:先将高盐固废灰进行一级水洗,并通过一级压滤脱水,获得一级滤液和一级滤渣,一级滤液进行后续微电解处理。一级滤渣进入二级水洗,二级水洗水源为三级滤液,二级水洗后通过二级压滤脱水,获得二级滤液和二级滤渣,二级滤液排至一级水洗循环使用。二级滤渣进入三级水洗,三级水洗水源为工业水和烟气洗涤废水混合的酸性混合水,三级水洗后通过三级压滤脱水,获得三级滤液和三级滤渣,三级滤液排至二级水洗循环使用,三级滤渣排出外运处置。Preferably, the water washing in the ash washing treatment is a multi-stage water washing treatment, preferably a three-stage countercurrent water washing treatment. Specifically: Firstly, the high-salt solid waste ash is firstly washed with water, and dehydrated through a first-stage filter press to obtain a first-stage filtrate and a first-stage filter residue, and the first-stage filtrate is subjected to subsequent micro-electrolysis treatment. The first-stage filter residue enters the second-stage washing, and the water source of the second-stage washing is the third-stage filtrate. After the second-stage water washing, it is dehydrated through the second-stage filter press to obtain the second-stage filtrate and the second-stage filter residue. The second-stage filtrate is discharged to the first-stage washing for recycling. The secondary filter residue enters the tertiary water washing. The water source of the tertiary washing is the acidic mixed water mixed with industrial water and flue gas washing wastewater. To the secondary water washing cycle, the tertiary filter residue is discharged and shipped out for disposal.
根据本发明的第二种实施方案,提供一种高盐固废灰与钢铁厂酸性废水协同处理的系统。According to the second embodiment of the present invention, a system for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants is provided.
一种高盐固废灰与钢铁厂酸性废水协同处理的系统,该系统包括逆流水洗装置、调节池、铁碳微电解池、除重除硬池以及逆流多效蒸发器。废水进水管道与逆流水洗装置的进水口相连通。逆流水洗装置的排水口通过第一管道与调节池的进水口相连通。调节池的排水口通过第二管道与铁碳微电解池的进水口相连通。铁碳微电解池的排水口通过第三管道与除重除硬池的进水口相连通。除重除硬池的排水口通过第四管道与逆流多效蒸发器的进水口相连通。逆流水洗装置上还设置有高盐固废灰进灰口。A system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants. The system includes a countercurrent washing device, a regulating tank, an iron-carbon micro-electrolytic tank, a heavy and hard removing tank, and a countercurrent multi-effect evaporator. The waste water inlet pipe is connected with the water inlet of the countercurrent washing device. The water outlet of the countercurrent washing device communicates with the water inlet of the adjustment tank through the first pipeline. The outlet of the regulating pool is communicated with the water inlet of the iron-carbon micro-electrolytic cell through the second pipeline. The outlet of the iron-carbon micro-electrolytic cell is communicated with the water inlet of the heavy and hard removal cell through a third pipeline. The outlet of the heavy and hard removal pool is communicated with the water inlet of the countercurrent multi-effect evaporator through the fourth pipeline. The countercurrent water washing device is also provided with an ash inlet for high-salt solid waste ash.
作为优选,所述废水进水管道上还分出废水支管与调节池的进水口相连通。调节池上还设置有至少一个加药口。调节池内还设置有加热单元、第一pH检测计以及温度检测计。作为优选,所述加热单元为电加热单元或蒸汽加热单元。As a preference, the waste water inlet pipe also branches off a waste water branch pipe to communicate with the water inlet of the regulating tank. At least one medicine feeding port is also arranged on the regulating pool. A heating unit, a first pH detector and a temperature detector are also arranged in the regulating pool. Preferably, the heating unit is an electric heating unit or a steam heating unit.
作为优选,所述除重除硬池上还设置有至少一个混合加药口。除重除硬池内设置有第二pH检测计。Preferably, at least one mixing and feeding port is provided on the heavy and hard removing pool. A second pH detector is arranged in the heavy and hard removing pool.
作为优选,所述逆流多效蒸发器包括加热单元、冷却单元以及淘洗单元。加热单元的排液口与冷却单元的进液口通过第五管道相连通。冷却单元的排液口通过循环输液管与加热单元的进水口相连通。加热单元上还设置有钠盐出口,钠盐出口与钠盐输送装置相连通。冷却单元上还设置有钾盐出口,钾盐出口通过钾盐输送装置与淘洗单元相连通。淘洗单元的出料口则与纯盐输送装置相连通。Preferably, the countercurrent multi-effect evaporator includes a heating unit, a cooling unit and an elutriation unit. The liquid outlet of the heating unit communicates with the liquid inlet of the cooling unit through the fifth pipeline. The liquid discharge port of the cooling unit is communicated with the water inlet of the heating unit through a circulation transfusion pipe. The heating unit is also provided with a sodium salt outlet, and the sodium salt outlet communicates with the sodium salt delivery device. The cooling unit is also provided with a potassium salt outlet, and the potassium salt outlet communicates with the elutriation unit through a potassium salt conveying device. The outlet of the elutriation unit is connected with the pure salt conveying device.
作为优选,逆流多效蒸发器的蒸汽出口通过蒸汽输送管道与调节池相连通。Preferably, the steam outlet of the countercurrent multi-effect evaporator communicates with the adjustment tank through a steam delivery pipeline.
在现有技术中,为了避免高盐固废灰中的碱金属、氯元素等会导致设备腐蚀及引起结窑等不利情况的问题,常采用水洗的方式进行碱、氯金属的去除,并回收钾钠盐。但由于高盐固废灰组成较为复杂,导致洗灰水成分复杂,如含有大量的金属离子、氨氮、硫酸根等。对 此,常通过将洗灰水调至碱性以除去金属离子和氨氮,但是研究表明,在高盐固废灰水洗废水中铊容易在碱性条件下形成[TlCl 4 -],由于[TlCl 4 -]比较稳定,一旦形成后,采用常规去除工艺较难处理。导致回收的钾盐杂质较多,纯度相对较低,影响其利用。一般针对钾比钠多的高盐固废灰洗灰废水,一般先析出钾盐,然后再析出钠盐,一方面,先析出钾盐,杂质污染物容易随着钾盐的析出而析出,降低了钾盐的品质,另一方面,后续析出钠盐还需要继续加热浓缩析晶,增加了能耗。而如果先析出钠盐,由于钾的含量比钠多,势必会先析出钾盐,即降低了钠盐的品质,也降低了钾盐的产量。 In the prior art, in order to avoid problems such as alkali metals and chlorine elements in high-salt solid waste ash that would cause equipment corrosion and unfavorable conditions such as kiln knotting, water washing is often used to remove alkali and chlorine metals, and recycle Potassium sodium salt. However, due to the complex composition of high-salt solid waste ash, the composition of gray washing water is complex, such as containing a large amount of metal ions, ammonia nitrogen, sulfate radicals, etc. In this regard, metal ions and ammonia nitrogen are often removed by adjusting the washing water to be alkaline. However, studies have shown that [TlCl 4 - ] is easy to form [TlCl 4 - ] in high-salt solid waste ash washing wastewater under alkaline conditions, because [TlCl 4 - ] are relatively stable, and once formed, are difficult to handle with conventional removal processes. The potassium salt that causes recovery has more impurities, and the purity is relatively low, which affects its utilization. Generally, for high-salt solid waste ash washing wastewater with more potassium than sodium, potassium salts are usually precipitated first, and then sodium salts are precipitated. On the one hand, potassium salts are precipitated first, and impurities and pollutants are easily precipitated with the precipitation of potassium salts. On the other hand, the subsequent precipitation of sodium salt requires continuous heating, concentration and crystallization, which increases energy consumption. And if the sodium salt is separated out first, because the content of potassium is more than sodium, the potassium salt will be separated out first, which reduces the quality of the sodium salt and the output of the potassium salt.
在本发明中,工艺流程具体是:首先采用酸性混合水(由部分烟气洗涤废水与工业水混合组成)或采用部分冷轧漂洗废水对高盐固废灰进行三级逆流水洗工艺脱氯处理。水洗后的得到的滤饼进行外运处置,水洗后得到的洗灰废水与剩余部分烟气洗涤废水或冷轧漂洗废水混合并使得混合废水的pH值为2-4(优选为2.5-3.5);与此同时,还通过添加可溶性铁盐(优选为FeCl 3)调节混合废水中硫酸根离子、氨氮、铁离子的摩尔比为0.4-0.8:0.2-0.5:1(优选为0.5-0.7:0.25-0.4:1),并加热该混合废水至80-100℃(优选为85-95℃)反应时间为1-8h(优选为2-5h)以除去混合废水中的氨氮、硫酸根等。之后再向混合废水中添加碱(氢氧化钠或氢氧化钾)调节pH为3-4之间,然后进入到铁碳微电解反应器中进行微电解反应,铁碳微电解反应器定期进行曝气反冲。由于Tl 3+比Tl +更容易去除,一般来说,可通过氧化进行预处理。铁碳微电解具有协同除重和氧化的作用。通过铁碳微电解够后,可将Tl变为更加易于去除的形态。同时,洗灰水中的大量金属离子会被铁单质置换,而实现去除,并在溶液中产生大量的亚铁和三价铁。另外铁碳有利于废水中氟离子的高效去除。向铁碳微电解后的废水中加入混合药剂(例如依次加入氢氧化钠、碳酸钠、硫化钠、重捕剂组成的混合药剂,氢氧化钠的加入量主要是为了调节溶液的pH为7~10(优选为7-9),碳酸钠、硫化钠、重捕剂等则是进行废水的除重除硬沉淀反应,将水中的重金属离子以及钙镁等沉淀分离出来),在此过程中依次实现氨氮、钙镁、重金属的深度去除。处理后的废水连同沉淀一起通过压滤机进行过滤。滤渣为重金属污泥,外运进行处置。滤液为高盐废水。将高盐废水均质后,输送进入到多效蒸发器中。多效蒸发器采用逆流设计,即高盐溶液依次通过“多效反应器→二效反应器→一效反应器”,溶液温度从常温升高至95-100℃。通过蒸发后,当达到钠盐饱和析出点后析出钠盐,通过离心分离可实现钠盐的回收,离心分离得到的母液返回一效蒸发器循环浓缩。浓缩至钾盐饱和析出点后,降温冷却,将溶液温度降低至60℃以下析出钾盐,并通过离心分离可实现钾盐的回收,离心分离得到的母液返回多效蒸发器循环浓缩。进一步地,还可将析出的氯化钾固体进入淘洗装置中,采用饱和的氯化钾溶液洗涤以实现氯化钾的进一步纯化,通过离心分离后,得到高纯氯化钾。 In the present invention, the technical process is as follows: first, use acidic mixed water (composed of part of the flue gas washing wastewater mixed with industrial water) or use part of the cold rolling rinsing wastewater to perform a three-stage countercurrent washing process for dechlorination of high-salt solid waste ash . The filter cake obtained after water washing is carried out for external disposal, and the ash washing wastewater obtained after water washing is mixed with the remaining part of flue gas washing wastewater or cold rolling rinsing wastewater so that the pH value of the mixed wastewater is 2-4 (preferably 2.5-3.5) At the same time, also by adding soluble iron salt (preferably FeCl 3 ) to adjust the mol ratio of sulfate ion, ammonia nitrogen, iron ion in the mixed wastewater to be 0.4-0.8:0.2-0.5:1 (preferably 0.5-0.7:0.25 -0.4:1), and heat the mixed wastewater to 80-100°C (preferably 85-95°C) for a reaction time of 1-8h (preferably 2-5h) to remove ammonia nitrogen, sulfate, etc. in the mixed wastewater. Then add alkali (sodium hydroxide or potassium hydroxide) to the mixed wastewater to adjust the pH between 3-4, and then enter the iron-carbon micro-electrolysis reactor for micro-electrolysis reaction, and the iron-carbon micro-electrolysis reactor is regularly exposed Gas recoil. Since Tl 3+ is easier to remove than Tl + , in general, it can be pretreated by oxidation. Iron-carbon micro-electrolysis has the effect of synergistic weight removal and oxidation. After iron-carbon micro-electrolysis, Tl can be changed into a form that is easier to remove. At the same time, a large number of metal ions in the gray washing water will be replaced by iron to achieve removal, and a large amount of ferrous and ferric iron will be produced in the solution. In addition, iron carbon is beneficial to the efficient removal of fluoride ions in wastewater. Add mixed reagents (such as adding sodium hydroxide, sodium carbonate, sodium sulfide, and recapture agent in sequence to the wastewater after iron-carbon micro-electrolysis. The added amount of sodium hydroxide is mainly to adjust the pH of the solution to 7~ 10 (preferably 7-9), sodium carbonate, sodium sulfide, recapture agent, etc. are to carry out the heavy removal and hard precipitation reaction of wastewater, and the heavy metal ions and calcium and magnesium in the water are precipitated and separated), during this process Realize the deep removal of ammonia nitrogen, calcium magnesium, and heavy metals. The treated wastewater is filtered through a filter press together with the sediment. The filter residue is heavy metal sludge, which is transported abroad for disposal. The filtrate is high-salt wastewater. After the high-salt wastewater is homogenized, it is transported into the multi-effect evaporator. The multi-effect evaporator adopts a counter-current design, that is, the high-salt solution passes through "multi-effect reactor → second-effect reactor → first-effect reactor" in sequence, and the solution temperature rises from normal temperature to 95-100°C. After evaporation, the sodium salt is precipitated after reaching the saturated precipitation point of sodium salt, and the sodium salt can be recovered by centrifugation, and the mother liquor obtained by centrifugation is returned to the first-effect evaporator for circulation and concentration. After concentrating to the saturated precipitation point of potassium salt, lower the temperature and cool down, lower the solution temperature to below 60°C to precipitate potassium salt, and realize the recovery of potassium salt through centrifugal separation, and return the mother liquor obtained by centrifugal separation to the multi-effect evaporator for circulation and concentration. Further, the precipitated potassium chloride solid can also be entered into an elutriation device, washed with a saturated potassium chloride solution to realize further purification of potassium chloride, and high-purity potassium chloride can be obtained after centrifugation.
在本发明中,由于高盐固废灰为高钾低钠灰,其常规水洗溶液中钾钠比一般大于4(优选大于5)。根据钾钠变温分盐的原理,其适合顺流蒸发,即通过变温蒸发分钾钠盐相图分析,高钾低钠的溶液通过蒸发浓缩后,势必会先析出钾盐,因此针对高盐固废灰洗灰水的分盐方式,一般为顺流蒸发。即溶液在蒸发过程为逐步降温的过程。在多效出口,先排出钾盐。这种蒸发方式会导致污染物随着钾的析出而析出,会降低钾品质,同时后续钠盐析出需要二段蒸发,投资增大,能耗大。因此,本发明通过引入烟气洗涤废水(含钠),与工业水混合作为高盐固废灰水洗用水,进而可使得洗灰废水中钾钠含量比接近1:1、或者本发明通过引入酸性冷轧漂洗废水,进而可使得洗灰废水中钾钠含量比接近2:1,在这两种条件下,根据相图模拟及实验验证,其适合逆流蒸发,即通过浓缩后,优先分离出钠盐,可使得蒸发工艺可调整为逆流蒸发,即在一效的出口,先排出钠盐。然后再通过降温冷却析出钾盐,这种蒸发方式使得残留的污染物随着钠的析出而析出(由于逆流蒸发只经过一段浓缩,其污染物主要进入到钠盐),不会进入到钾盐中,有利于提高钾的品质。同时整个蒸发仅利用一段蒸发系统,可适用于不同蒸发量的变化,对原料的适用性更强,且投资较低。In the present invention, since the high-salt solid waste ash is high-potassium and low-sodium ash, the ratio of potassium to sodium in its conventional washing solution is generally greater than 4 (preferably greater than 5). According to the principle of potassium and sodium variable temperature salt separation, it is suitable for downstream evaporation, that is, through variable temperature evaporation to separate potassium and sodium salt phase diagram analysis, after the high potassium and low sodium solution is concentrated by evaporation, potassium salt will inevitably be precipitated first, so for high salt solid The salt separation method of waste ash washing water is generally downstream evaporation. That is, the solution is a process of gradually cooling down during the evaporation process. At the multi-effect outlet, potassium salts are discharged first. This evaporation method will lead to the precipitation of pollutants along with the precipitation of potassium, which will reduce the quality of potassium. At the same time, the subsequent precipitation of sodium salts requires two-stage evaporation, which increases investment and energy consumption. Therefore, the present invention introduces flue gas washing wastewater (containing sodium) and mixes it with industrial water as high-salt solid waste ash washing water, so that the potassium-sodium content ratio in the ash washing wastewater is close to 1:1, or the present invention introduces acid Cold rolling and rinsing wastewater can make the ratio of potassium and sodium in ash washing wastewater close to 2:1. Under these two conditions, according to phase diagram simulation and experimental verification, it is suitable for countercurrent evaporation, that is, after concentration, sodium is preferentially separated Salt, the evaporation process can be adjusted to countercurrent evaporation, that is, at the outlet of the first effect, the sodium salt is discharged first. Then the potassium salt is precipitated by cooling down. This evaporation method makes the residual pollutants precipitate with the precipitation of sodium (because the countercurrent evaporation only undergoes a period of concentration, the pollutants mainly enter the sodium salt), and will not enter the potassium salt. It is beneficial to improve the quality of potassium. At the same time, the whole evaporation only uses one-stage evaporation system, which can be applied to different evaporation volume changes, has stronger applicability to raw materials, and has lower investment.
在本发明中,烟气洗涤废水中包括悬浮物、金属离子、氨氮、氟氯。所述金属离子包括钠、铁、铜、铅、钙、锌、镉、钴、镍、铝中的一种或多种。首先将工业水和部分酸性烟气洗涤废水相混合,并使得混合水为酸性(例如pH为1-3)。一般在高盐废水中铊容易在碱性条件下形成[TlCl 4 -],由于[TlCl 4 -]比较稳定,一旦形成后,采用常规去除工艺较难处理。由于烟气洗涤废水具有较强的酸性,采用其洗灰时,一方面可降低洗灰水的溶液,使洗灰水变为酸性,从而防止形成稳定的[TlCl 4 -]。另一方面,由于烟气洗涤废水含有硫代硫酸根,其加入后,会利于铊的去除。从而实现铊的源头抑制。研究表明,采用常规工业水洗灰,其洗灰水中铊含量为30mg/L左右。当引入酸性洗涤废水后,洗灰水中铊含量可降低至1mg/L左右。即本发明采用酸性烟气洗涤废水协同处理高盐固废灰,一方面实现了调节钾钠比接近1:1,实现看逆流蒸发,提高了钾盐品质,另一方面使得铊在源头即减少溶出,进一步保证了钾盐的纯度,提高了钾盐的价值。 In the present invention, the flue gas washing wastewater includes suspended solids, metal ions, ammonia nitrogen, and fluorine and chlorine. The metal ions include one or more of sodium, iron, copper, lead, calcium, zinc, cadmium, cobalt, nickel and aluminum. Firstly, the industrial water and part of the acidic flue gas washing wastewater are mixed, and the mixed water is made acidic (for example, the pH is 1-3). Generally, [TlCl 4 - ] is easy to form [TlCl 4 - ] under alkaline conditions in high-salt wastewater. Since [TlCl 4 - ] is relatively stable, once it is formed, it is difficult to use conventional removal techniques. Due to the strong acidity of flue gas washing wastewater, when using it for ash washing, on the one hand, it can reduce the solution of ash washing water and make the ash washing water acidic, thereby preventing the formation of stable [TlCl 4 - ]. On the other hand, since the flue gas washing wastewater contains thiosulfate, its addition will facilitate the removal of thallium. So as to realize the source suppression of thallium. Studies have shown that the thallium content in the ash washing water is about 30 mg/L when the ash is washed with conventional industrial water. When the acidic washing wastewater is introduced, the thallium content in the gray washing water can be reduced to about 1mg/L. That is to say, the present invention uses acidic flue gas washing wastewater to co-process high-salt solid waste ash. On the one hand, it realizes the adjustment of potassium-sodium ratio close to 1:1, realizes countercurrent evaporation, improves the quality of potassium salt, and on the other hand reduces thallium at the source Dissolution further ensures the purity of potassium salt and improves the value of potassium salt.
在本发明中,冷轧漂洗废水为冷轧带钢酸洗工艺漂洗段产生的含有FeCl 3和HCl的废水,一般其pH<2.5(优选pH<2)而呈酸性。基于高盐固废灰水洗废水中含铊等重金属高、氨氮浓度高、硫酸根浓度的特点(洗灰水中氨氮浓度一般为1000~4000mg/L,硫酸根浓度一般为500~3000mg/L),结合冷轧漂洗废水中含有大量三价铁及酸性低的特征,考虑到铁、硫酸根会与钾、钠、氨氮发生反应,形成黄钾铁矾、黄钠铁矾、黄铵铁矾。因此,可加热(热源可为电加热或后续后续蒸发系统的蒸汽余热)该废水至80~100℃,实现废水中氨氮、硫酸根的去除。其次采用冷轧漂洗废水作为高盐固废灰水洗水,利用了冷轧漂洗废水的酸性实现对 洗灰废水的控铊,由于酸性的冷轧漂洗废水具有较强的酸性,采用其洗灰时,一方面可降低洗灰水的溶液,使洗灰水变为酸性,从而防止形成稳定的[TlCl4 -]。当引入冷轧漂洗废水后,洗灰水中铊含量可降低至5mg/L左右。实现了铊源头减少溶出。另一方面,研究表明,当水中氯离子浓度不高于15000mg/L时,不会造成水洗后的固废中氯富集。因此,采用冷轧漂洗废水完全替代工业水,可实现高盐固废灰中氯的深度去除。起到了以废治废的效果。 In the present invention, the cold-rolling rinsing waste water is the waste water containing FeCl and HCl produced in the rinsing section of the cold-rolled strip pickling process, and generally its pH<2.5 (preferably pH<2) is acidic. Based on the characteristics of heavy metals such as thallium in high-salt solid waste ash washing wastewater, high ammonia nitrogen concentration, and sulfate radical concentration (the ammonia nitrogen concentration in the gray washing water is generally 1000-4000mg/L, and the sulfate radical concentration is generally 500-3000mg/L), Combined with the characteristics of a large amount of ferric iron and low acidity in cold rolling rinse wastewater, considering that iron and sulfate radicals will react with potassium, sodium, and ammonia nitrogen to form jarosite, jarosite, and jarosite. Therefore, the wastewater can be heated (the heat source can be electric heating or the steam waste heat of the follow-up evaporation system) to 80-100°C to realize the removal of ammonia nitrogen and sulfate radicals in the wastewater. Secondly, the cold-rolling rinsing wastewater is used as the high-salt solid waste ash washing water, and the acidity of the cold-rolling rinsing wastewater is used to realize the control of ash washing wastewater. Because the acidic cold-rolling rinsing wastewater has strong acidity, when using it for ash washing , on the one hand, it can reduce the solution of gray washing water and make gray washing water acidic, thereby preventing the formation of stable [TlCl4 - ]. When the cold rolling rinse wastewater is introduced, the thallium content in the gray washing water can be reduced to about 5mg/L. Realized the reduction of thallium dissolution from the source. On the other hand, studies have shown that when the concentration of chloride ions in water is not higher than 15000mg/L, it will not cause chlorine enrichment in solid waste after washing. Therefore, the deep removal of chlorine in high-salt solid waste ash can be achieved by completely replacing industrial water with cold-rolling rinse wastewater. Played the effect of treating waste with waste.
在本发明中,还通过铁碳微电解进行除杂,由于Tl 3+比Tl +更容易去除,一般来说,可通过氧化进行预处理。铁碳微电解具有协同除重和氧化的作用。通过铁碳后,可将Tl变为更加易于去除的形态。同时,洗灰水中的大量金属离子会被铁单质置换,进而实现去除,并在溶液中产生大量的亚铁和三价铁。另外,铁碳有还利于废水中氟离子的高效去除。进一步地,由于酸性烟气洗涤废水中还含有亚硫酸根,而铁碳会释放出亚铁。采用碱(例如氢氧化钠)调节洗灰废水至弱碱性,当调节溶液至弱碱后,氨氮会与亚硫酸根、亚铁发生快速反应,形成亚硫酸亚铁铵沉淀,从而实现氨氮的深度脱除。同时,在弱碱条件下,可实现三价铁及部分钙镁离子的去除。加入碳酸钠目的为除钙镁。加入硫化钠和重捕剂的目的为实现微量重金属的深度去除。 In the present invention, impurities are also removed by iron-carbon micro-electrolysis. Since Tl 3+ is easier to remove than Tl + , generally speaking, pretreatment can be carried out by oxidation. Iron-carbon micro-electrolysis has the effect of synergistic weight removal and oxidation. After passing through iron-carbon, Tl can be changed into a form that is easier to remove. At the same time, a large number of metal ions in the gray washing water will be replaced by iron, and then removed, and a large amount of ferrous and ferric iron will be produced in the solution. In addition, iron-carbon is also conducive to the efficient removal of fluoride ions in wastewater. Further, since acidic flue gas washing wastewater also contains sulfite, iron carbon will release ferrous iron. Use alkali (such as sodium hydroxide) to adjust the ash washing wastewater to weak alkalinity. When the solution is adjusted to weak alkalinity, ammonia nitrogen will react rapidly with sulfite and ferrous to form ammonium ferrous sulfite precipitation, so as to realize the reduction of ammonia nitrogen. Deep removal. At the same time, under weak alkaline conditions, the removal of ferric iron and some calcium and magnesium ions can be realized. The purpose of adding sodium carbonate is to remove calcium and magnesium. The purpose of adding sodium sulfide and heavy catcher is to achieve deep removal of trace heavy metals.
在本发明中,高盐固废灰的水洗为多级水洗,一般为三聚逆流水洗,所述的三级逆流水洗工艺为高盐固废灰通过一级水洗后,再通过一级压滤脱水,滤液排出进入后续废水资源化处理系统(即直接进入铁碳微电解),滤渣进入二级水洗。第二级水洗水源为三级压滤产水,二级水洗后通过二级压滤脱水,滤液排至一级水洗循环使用,滤渣进入三级水洗。第三级水洗水源为工业水和蒸发回收的冷凝水的混合溶液,三级水洗后通过三级压滤脱水,滤液排至二级水洗循环使用,滤渣从系统排出外运处置。进一步地,多效逆流蒸发器析出钾盐后的母液返回多效逆流蒸发器循环浓缩或者返回水洗工序参与水洗,实现了废水的零排放。In the present invention, the washing of high-salt solid waste ash is multi-stage washing, generally three-stage counter-current washing, and the three-stage counter-current washing process is that after the high-salt solid waste ash passes through one-stage water washing, and then passes through one-stage pressure filtration Dehydration, the filtrate is discharged into the subsequent wastewater resource treatment system (that is, directly into the iron-carbon micro-electrolysis), and the filter residue enters the secondary water washing. The water source for the second-stage washing is the water produced by the third-stage filter press. After the second-stage water washing, it is dehydrated by the second-stage filter press. The filtrate is discharged to the first-stage water wash for recycling, and the filter residue enters the third-stage water wash. The water source of the third-stage washing is a mixed solution of industrial water and condensed water recovered by evaporation. After the third-stage washing, it is dehydrated by a third-stage filter press, and the filtrate is discharged to the second-stage washing for recycling. Furthermore, the mother liquor after the potassium salt is precipitated by the multi-effect countercurrent evaporator is returned to the multi-effect countercurrent evaporator for circulation and concentration or returned to the water washing process to participate in water washing, realizing zero discharge of waste water.
在本发明的高盐固废灰与钢铁厂酸性废水协同处理的系统中,当采用烟气洗涤废水作为高盐固废灰的洗灰水时,调节池仅作为洗灰废水和剩余烟气洗涤废水混合,并调节混合废水的pH场所;当采用冷轧漂洗废水作为高盐固废灰的洗灰水时,调节池处上述作为用外,还可以作为添加可溶性铁盐(例如FeCl 3)并加热进行沉淀反应的场所。 In the system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants of the present invention, when the flue gas washing wastewater is used as the ash washing water for the high-salt solid waste ash, the regulating tank is only used as the ash washing wastewater and the remaining flue gas washing Wastewater is mixed, and the pH place of mixed wastewater is adjusted; when cold-rolling rinsing wastewater is used as gray washing water for high-salt solid waste ash, the above-mentioned adjustment tank can also be used as a place for adding soluble iron salts (such as FeCl 3 ) and Heating the place where the precipitation reaction takes place.
与现有技术相比较,本发的有益技术效果如下:Compared with the prior art, the beneficial technical effects of the present invention are as follows:
1:本发明针对高盐固废灰与钢铁厂酸性废水(烟气洗涤废水或冷轧漂洗废水)各自的特性,将废灰和废水进行协同资源化处置,一方面,通过酸性烟气洗涤废水或酸性冷轧漂洗废水抑制高盐固废灰中铊的浸出,从源头上降低洗灰废水中铊的含量,提高后续钾盐的品质;其次还利用了酸性烟气洗涤废水中含有的钠,使得洗灰废水中钾钠含量比接近1:1,实现了多 效逆流蒸发,进一步提高了钾盐的品质,提高了钾盐的再利用价值;或者还利用了酸性冷轧漂洗废水中含有的三价铁,实现废水中氨氮、硫酸根的去除;同时还避免了常规洗灰废水中钾钠比高的不足,大大提高了钾盐的品质,1: The present invention aims at the respective characteristics of high-salt solid waste ash and acid wastewater from iron and steel plants (flue gas washing wastewater or cold rolling rinsing wastewater), and carries out collaborative resource disposal of waste ash and wastewater. On the one hand, the waste water is washed by acidic flue gas Or acidic cold-rolling rinsing wastewater inhibits the leaching of thallium in high-salt solid waste ash, reduces the content of thallium in ash washing wastewater from the source, and improves the quality of subsequent potassium salts; secondly, the sodium contained in acidic flue gas washing wastewater is used, The ratio of potassium and sodium content in ash washing wastewater is close to 1:1, realizing multi-effect countercurrent evaporation, further improving the quality of potassium salt, and improving the reuse value of potassium salt; Ferric iron can realize the removal of ammonia nitrogen and sulfate radicals in wastewater; meanwhile, it also avoids the shortage of high potassium-sodium ratio in conventional ash washing wastewater, greatly improving the quality of potassium salts,
2:本发明采用铁碳微电解以及添加混合药剂的方法,低成本的实现了协同氧化铊、深度除氨氮、除重,大幅的减少洗灰废水的处理流程,即防止污染物污染钾盐,又能够大大降低能耗,提高生产效率。2: The present invention adopts iron-carbon micro-electrolysis and the method of adding mixed reagents, realizes synergistic thallium oxidation, deep removal of ammonia nitrogen, and weight removal at low cost, and greatly reduces the treatment process of ash washing wastewater, that is, prevents pollutants from polluting potassium salts. It can also greatly reduce energy consumption and improve production efficiency.
3:本发明的方案相对传统工艺,通过对蒸发机制及工艺路线的改善,可避免在废水中直接去除杂质时引入其他离子,以及对影响回收钾盐的氨氮、铊、重金属等进行低成本的去除,进一步提高回收的钾盐品质,可避免污染物进入到钾盐,从而提高氯化钾产品的价值。同时本发明还具有成本低,操作简单的优点,不额外增加设备和能耗,合理利用了系统内的资源,实现系统内消化,大大降低了污染物的排放。3: Compared with the traditional process, the solution of the present invention can avoid the introduction of other ions when directly removing impurities in the waste water by improving the evaporation mechanism and process route, and carry out low-cost extraction of ammonia nitrogen, thallium, heavy metals, etc. that affect the recovery of potassium salts. Removal, further improving the quality of the recovered potassium salt, can prevent pollutants from entering the potassium salt, thereby increasing the value of the potassium chloride product. At the same time, the invention also has the advantages of low cost and simple operation, does not increase equipment and energy consumption, rationally utilizes resources in the system, realizes digestion in the system, and greatly reduces the discharge of pollutants.
附图说明Description of drawings
图1为本发明高盐固废灰与烟气洗涤废水协同处理方法的工艺流程图。Fig. 1 is a process flow chart of the co-processing method of high-salt solid waste ash and flue gas washing wastewater of the present invention.
图2为本发明高盐固废灰与冷轧漂洗废水协同处理方法的工艺流程图。Fig. 2 is a process flow diagram of the co-processing method of high-salt solid waste ash and cold-rolling rinsing wastewater of the present invention.
图3为本发明高盐固废灰与钢铁厂酸性废水协同处理的系统的结构简图。Fig. 3 is a schematic structural diagram of the system for the coordinated treatment of high-salt solid waste ash and acid wastewater from iron and steel plants according to the present invention.
图4为本发明处理系统所述加热单元为电加热装置的结构示意图。Fig. 4 is a schematic structural diagram of the heating unit of the treatment system of the present invention being an electric heating device.
附图标记:1:逆流水洗装置;2:调节池;201:加药口;202:加热单元;203:第一pH检测计;204:温度检测计;3:铁碳微电解池;4:除重除硬池;401:混合加药口;402:第二pH检测计;5:逆流多效蒸发器;501:加热单元;502:冷却单元;503:淘洗单元;504:循环输液管;505:钠盐输送装置;506:钾盐输送装置;507:纯盐输送装置;L0:废水进水管道;L01:废水支管;L1:第一管道;L2:第二管道;L3:第三管道;L4:第四管道;L5:第五管道;L6:蒸汽输送管道。Reference numerals: 1: countercurrent washing device; 2: regulating pool; 201: dosing port; 202: heating unit; 203: first pH detector; 204: temperature detector; 3: iron-carbon micro-electrolytic cell; 4: 401: Mixing dosing port; 402: Second pH detector; 5: Countercurrent multi-effect evaporator; 501: Heating unit; 502: Cooling unit; 503: Elutriation unit; 504: Circulating infusion tube ;505: sodium salt delivery device; 506: potassium salt delivery device; 507: pure salt delivery device; L0: waste water inlet pipe; L01: waste water branch pipe; L1: first pipe; L2: second pipe; L3: third Pipeline; L4: fourth pipeline; L5: fifth pipeline; L6: steam delivery pipeline.
具体实施方式Detailed ways
下面对本发明的技术方案进行举例说明,本发明请求保护的范围包括但不限于以下实施例。The technical solution of the present invention is illustrated below, and the protection scope of the present invention includes but not limited to the following examples.
一种高盐固废灰与钢铁厂酸性废水协同处理的系统,该系统包括逆流水洗装置1、调节池2、铁碳微电解池3、除重除硬池4以及逆流多效蒸发器5。废水进水管道L0与逆流水洗装置1的进水口相连通。逆流水洗装置1的排水口通过第一管道L1与调节池2的进水口相连通。调节池2的排水口通过第二管道L2与铁碳微电解池3的进水口相连通。铁碳微电解池3的排水口通过第三管道L3与除重除硬池4的进水口相连通。除重除硬池4的排水口通过第四 管道L4与逆流多效蒸发器5的进水口相连通。逆流水洗装置1上还设置有高盐固废灰进灰口101。A system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants, the system includes a countercurrent washing device 1, a regulating tank 2, an iron-carbon micro-electrolytic tank 3, a heavy and hard removing tank 4, and a countercurrent multi-effect evaporator 5. The waste water inlet pipe L0 communicates with the water inlet of the countercurrent washing device 1 . The outlet of the countercurrent washing device 1 is connected with the water inlet of the regulating tank 2 through the first pipeline L1. The outlet of the regulating tank 2 is communicated with the water inlet of the iron-carbon micro-electrolytic cell 3 through the second pipeline L2. The outlet of the iron-carbon micro-electrolytic cell 3 is communicated with the water inlet of the deduplication and dehardness pool 4 through the third pipeline L3. The drain outlet of the heavy and hard removal pond 4 is communicated with the water inlet of the countercurrent multi-effect evaporator 5 by the fourth pipeline L4. The countercurrent water washing device 1 is also provided with an ash inlet 101 for high-salt solid waste ash.
作为优选,所述废水进水管道L0上还分出废水支管L01与调节池2的进水口相连通。调节池2上还设置有至少一个加药口201。调节池2内还设置有加热单元202、第一pH检测计203以及温度检测计204。作为优选,所述加热单元202为电加热单元或蒸汽加热单元。Preferably, a waste water branch pipe L01 is also separated from the waste water inlet pipe L0 to communicate with the water inlet of the regulating tank 2 . The regulating pool 2 is also provided with at least one medicine feeding port 201 . A heating unit 202 , a first pH detector 203 and a temperature detector 204 are also arranged in the adjustment tank 2 . Preferably, the heating unit 202 is an electric heating unit or a steam heating unit.
作为优选,所述除重除硬池4上还设置有至少一个混合加药口401。除重除硬池4内设置有第二pH检测计402。As a preference, at least one mixing and feeding port 401 is provided on the heavy and hard removing pool 4 . A second pH detector 402 is arranged in the heavy and hard removing pool 4 .
作为优选,所述逆流多效蒸发器5包括加热单元501、冷却单元502以及淘洗单元503。加热单元501的排液口与冷却单元502的进液口通过第五管道L5相连通。冷却单元502的排液口通过循环输液管504与加热单元501的进水口相连通。加热单元501上还设置有钠盐出口,钠盐出口与钠盐输送装置505相连通。冷却单元502上还设置有钾盐出口,钾盐出口通过钾盐输送装置506与淘洗单元503相连通。淘洗单元503的出料口则与纯盐输送装置507相连通。Preferably, the countercurrent multi-effect evaporator 5 includes a heating unit 501 , a cooling unit 502 and an elutriation unit 503 . The liquid outlet of the heating unit 501 communicates with the liquid inlet of the cooling unit 502 through the fifth pipeline L5. The liquid outlet of the cooling unit 502 communicates with the water inlet of the heating unit 501 through a circulation infusion pipe 504 . The heating unit 501 is also provided with a sodium salt outlet, and the sodium salt outlet communicates with the sodium salt delivery device 505 . The cooling unit 502 is also provided with a potassium salt outlet, which communicates with the elutriation unit 503 through a potassium salt delivery device 506 . The outlet of the elutriation unit 503 is in communication with the pure salt delivery device 507 .
作为优选,逆流多效蒸发器5的蒸汽出口通过蒸汽输送管道L6与调节池2相连通。Preferably, the steam outlet of the countercurrent multi-effect evaporator 5 communicates with the regulating tank 2 through the steam delivery pipeline L6.
实施例1Example 1
如图1所示,一种高盐固废灰与烟气洗涤废水协同处理的方法,该方法包括以下步骤:As shown in Figure 1, a method for co-processing high-salt solid waste ash and flue gas washing wastewater, the method includes the following steps:
1)水洗:将工业水和烟气洗涤废水混合获得酸性混合水,并采用该酸性混合水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水进行下一级处理。1) Water washing: Mix industrial water and flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, obtain filter cake and ash washing wastewater after solid-liquid separation, and transport the filter cake for disposal , The ash washing wastewater is processed at the next level.
2)微电解处理:对洗灰废水进行铁碳微电解处理。2) Micro-electrolysis treatment: Iron-carbon micro-electrolysis treatment is performed on the ash washing wastewater.
3)废水深度预处理:向微电解处理后的洗灰废水中加入混合药剂,调节洗灰废水至碱性并对洗灰废水进行除重除硬沉淀反应,固液分离后获得高盐废水。3) Advanced pretreatment of wastewater: add mixed chemicals to the ash-washing wastewater after micro-electrolysis treatment, adjust the ash-washing wastewater to alkaline, and carry out heavy and hard precipitation reaction on the ash-washing wastewater, and obtain high-salt wastewater after solid-liquid separation.
4)逆流蒸发:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I。将滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。4) Countercurrent evaporation: heating high-salt wastewater, concentrating and crystallizing, and obtaining sodium chloride and filtrate I after solid-liquid separation. The filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
实施例2Example 2
如图1所示,一种高盐固废灰与烟气洗涤废水协同处理的方法,该方法包括以下步骤:As shown in Figure 1, a method for co-processing high-salt solid waste ash and flue gas washing wastewater, the method includes the following steps:
1)水洗:将工业水和烟气洗涤废水混合获得酸性混合水,并采用该酸性混合水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水进行下一级处理。1) Water washing: Mix industrial water and flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, obtain filter cake and ash washing wastewater after solid-liquid separation, and transport the filter cake for disposal , The ash washing wastewater is processed at the next level.
2)微电解处理:对洗灰废水进行铁碳微电解处理。2) Micro-electrolysis treatment: Iron-carbon micro-electrolysis treatment is performed on the ash washing wastewater.
3)废水深度预处理:向微电解处理后的洗灰废水中加入混合药剂,调节洗灰废水至碱性并对洗灰废水进行除重除硬沉淀反应,固液分离后获得高盐废水。3) Advanced pretreatment of wastewater: add mixed chemicals to the ash-washing wastewater after micro-electrolysis treatment, adjust the ash-washing wastewater to alkaline, and carry out heavy and hard precipitation reaction on the ash-washing wastewater, and obtain high-salt wastewater after solid-liquid separation.
4)逆流蒸发:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I。将滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。4) Countercurrent evaporation: heating high-salt wastewater, concentrating and crystallizing, and obtaining sodium chloride and filtrate I after solid-liquid separation. The filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
5)循环蒸发:将步骤4)产生的滤液II与步骤3)产生的高盐废水混合,然后再继续进行逆流蒸发处理。5) Circulating evaporation: the filtrate II produced in step 4) is mixed with the high-salt wastewater produced in step 3), and then the countercurrent evaporation treatment is continued.
实施例3Example 3
如图1所示,一种高盐固废灰与烟气洗涤废水协同处理的方法,该方法包括以下步骤:As shown in Figure 1, a method for co-processing high-salt solid waste ash and flue gas washing wastewater, the method includes the following steps:
1)水洗:将工业水和烟气洗涤废水混合获得酸性混合水,并采用该酸性混合水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水进行下一级处理。1) Water washing: Mix industrial water and flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, obtain filter cake and ash washing wastewater after solid-liquid separation, and transport the filter cake for disposal , The ash washing wastewater is processed at the next level.
2)微电解处理:对洗灰废水进行铁碳微电解处理。2) Micro-electrolysis treatment: Iron-carbon micro-electrolysis treatment is performed on the ash washing wastewater.
3)废水深度预处理:向微电解处理后的洗灰废水中加入混合药剂,调节洗灰废水至碱性并对洗灰废水进行除重除硬沉淀反应,固液分离后获得高盐废水。3) Advanced pretreatment of wastewater: add mixed chemicals to the ash-washing wastewater after micro-electrolysis treatment, adjust the ash-washing wastewater to alkaline, and carry out heavy and hard precipitation reaction on the ash-washing wastewater, and obtain high-salt wastewater after solid-liquid separation.
4)逆流蒸发:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I。将滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。4) Countercurrent evaporation: heating high-salt wastewater, concentrating and crystallizing, and obtaining sodium chloride and filtrate I after solid-liquid separation. The filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
5)循环蒸发:将步骤4)产生的滤液II返回步骤1)参与水洗拌料。5) Circulating evaporation: return the filtrate II produced in step 4) to step 1) to participate in washing the mixing material.
实施例4Example 4
如图2所示,一种高盐固废灰与冷轧漂洗废水协同处理的方法,该方法包括以下步骤:As shown in Figure 2, a method for co-processing high-salt solid waste ash and cold-rolling rinsing wastewater, the method comprises the following steps:
1)洗灰处理:采用部分冷轧漂洗废水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水进行下一级处理。1) Ash washing treatment: Part of the cold rolling rinsing wastewater is used to wash the high-salt solid waste ash, and the filter cake and ash washing wastewater are obtained after solid-liquid separation.
2)除硫及脱氨氮处理:将洗灰废水与剩余的冷轧漂洗废水混合获得混合废水,然后加热混合溶液进行沉淀反应,反应完成后,固液分离获得上清废液和渣相,渣相外运处置,上清废液进行下一级处理。2) Desulfurization and ammonia nitrogen removal treatment: Mix ash washing wastewater with the remaining cold rolling rinsing wastewater to obtain mixed wastewater, and then heat the mixed solution to carry out precipitation reaction. After the reaction is completed, separate solid-liquid to obtain supernatant waste liquid and slag phase, The supernatant and waste liquid will be treated in the next stage.
3)微电解处理:对步骤2)获得的上清废液进行铁碳微电解处理。3) Micro-electrolysis treatment: the supernatant waste liquid obtained in step 2) is subjected to iron-carbon micro-electrolysis treatment.
4)废水深度预处理:向微电解处理后的上清废液中加入混合药剂,调节上清废液至碱性并对上清废液进行除重除硬沉淀反应,固液分离后获得高盐废水和残渣,残渣外运处置,高盐废水进行下一级处理。4) Advanced pretreatment of wastewater: add mixed chemicals to the supernatant waste liquid after micro-electrolysis treatment, adjust the supernatant waste liquid to alkaline and carry out heavy and hard precipitation reaction on the supernatant waste liquid, and obtain high Salt wastewater and residues, residues are shipped out for disposal, and high-salt wastewater is treated at the next level.
5)逆流蒸发处理:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I。将滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。5) Countercurrent evaporation treatment: heating high-salt wastewater, performing concentration and crystallization, and obtaining sodium chloride and filtrate I after solid-liquid separation. The filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
实施例5Example 5
如图2所示,一种高盐固废灰与冷轧漂洗废水协同处理的方法,该方法包括以下步骤:As shown in Figure 2, a method for co-processing high-salt solid waste ash and cold-rolling rinsing wastewater, the method comprises the following steps:
1)洗灰处理:采用部分冷轧漂洗废水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水进行下一级处理。1) Ash washing treatment: Part of the cold rolling rinsing wastewater is used to wash the high-salt solid waste ash, and the filter cake and ash washing wastewater are obtained after solid-liquid separation.
2)除硫及脱氨氮处理:将洗灰废水与剩余的冷轧漂洗废水混合获得混合废水,然后加热混合溶液进行沉淀反应,反应完成后,固液分离获得上清废液和渣相,渣相外运处置,上清废液进行下一级处理。2) Desulfurization and ammonia nitrogen removal treatment: Mix ash washing wastewater with the remaining cold rolling rinsing wastewater to obtain mixed wastewater, and then heat the mixed solution to carry out precipitation reaction. After the reaction is completed, separate solid-liquid to obtain supernatant waste liquid and slag phase, The supernatant and waste liquid will be treated in the next stage.
3)微电解处理:对步骤2)获得的上清废液进行铁碳微电解处理。3) Micro-electrolysis treatment: the supernatant waste liquid obtained in step 2) is subjected to iron-carbon micro-electrolysis treatment.
4)废水深度预处理:向微电解处理后的上清废液中加入混合药剂,调节上清废液至碱性并对上清废液进行除重除硬沉淀反应,固液分离后获得高盐废水和残渣,残渣外运处置,高盐废水进行下一级处理。4) Advanced pretreatment of wastewater: add mixed chemicals to the supernatant waste liquid after micro-electrolysis treatment, adjust the supernatant waste liquid to alkaline and carry out heavy and hard precipitation reaction on the supernatant waste liquid, and obtain high Salt wastewater and residues, residues are shipped out for disposal, and high-salt wastewater is treated at the next level.
5)逆流蒸发处理:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I。将滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。5) Countercurrent evaporation treatment: heating high-salt wastewater, performing concentration and crystallization, and obtaining sodium chloride and filtrate I after solid-liquid separation. The filtrate I was cooled and crystallized, and potassium chloride and filtrate II were obtained after solid-liquid separation.
6)循环蒸发处理:将步骤5)产生的滤液II加入到步骤4)获得的高盐废水中,并随该高盐废水继续进行逆流蒸发处理。6) Circulating evaporation treatment: add the filtrate II produced in step 5) to the high-salt wastewater obtained in step 4), and continue to perform countercurrent evaporation treatment with the high-salt wastewater.
实施例6Example 6
如图3-4所示,一种高盐固废灰与钢铁厂酸性废水协同处理的系统,该系统包括逆流水洗装置1、调节池2、铁碳微电解池3、除重除硬池4以及逆流多效蒸发器5。废水进水管道L0与逆流水洗装置1的进水口相连通。逆流水洗装置1的排水口通过第一管道L1与调节池2的进水口相连通。调节池2的排水口通过第二管道L2与铁碳微电解池3的进水口相连通。铁碳微电解池3的排水口通过第三管道L3与除重除硬池4的进水口相连通。除重除硬池4的排水口通过第四管道L4与逆流多效蒸发器5的进水口相连通。逆流水洗装置1上还设置有高盐固废灰进灰口101。As shown in Figure 3-4, a system for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants, the system includes a countercurrent washing device 1, a regulating pool 2, an iron-carbon micro-electrolytic pool 3, and a de-duty and hard-removing pool 4 And countercurrent multi-effect evaporator 5. The waste water inlet pipe L0 communicates with the water inlet of the countercurrent washing device 1 . The outlet of the countercurrent washing device 1 is connected with the water inlet of the regulating tank 2 through the first pipeline L1. The outlet of the regulating tank 2 is communicated with the water inlet of the iron-carbon micro-electrolytic cell 3 through the second pipeline L2. The outlet of the iron-carbon micro-electrolytic cell 3 is communicated with the water inlet of the deduplication and dehardness pool 4 through the third pipeline L3. The water outlet of the heavy and hard removal pool 4 is communicated with the water inlet of the countercurrent multi-effect evaporator 5 through the fourth pipeline L4. The countercurrent water washing device 1 is also provided with an ash inlet 101 for high-salt solid waste ash.
实施例7Example 7
重复实施例6,只是所述废水进水管道L0上还分出废水支管L01与调节池2的进水口相连通。调节池2上还设置有至少一个加药口201。调节池2内还设置有加热单元202、第一pH检测计203以及温度检测计204。Repeat Example 6, except that the waste water inlet pipe L0 also separates a waste water branch pipe L01 to communicate with the water inlet of the regulating tank 2 . The regulating pool 2 is also provided with at least one medicine feeding port 201 . A heating unit 202 , a first pH detector 203 and a temperature detector 204 are also arranged in the adjustment tank 2 .
实施例8Example 8
重复实施例7,只是所述加热单元202为电加热单元或蒸汽加热单元。Repeat Example 7, except that the heating unit 202 is an electric heating unit or a steam heating unit.
实施例9Example 9
重复实施例8,只是所述除重除硬池4上还设置有至少一个混合加药口401。除重除硬池4内设置有第二pH检测计402。Repeat Example 8, except that at least one mixing and feeding port 401 is provided on the heavy and hard removing pool 4 . A second pH detector 402 is arranged in the heavy and hard removing pool 4 .
实施例10Example 10
重复实施例9,只是所述逆流多效蒸发器5包括加热单元501、冷却单元502以及淘洗单元503。加热单元501的排液口与冷却单元502的进液口通过第五管道L5相连通。冷却单元 502的排液口通过循环输液管504与加热单元501的进水口相连通。加热单元501上还设置有钠盐出口,钠盐出口与钠盐输送装置505相连通。冷却单元502上还设置有钾盐出口,钾盐出口通过钾盐输送装置506与淘洗单元503相连通。淘洗单元503的出料口则与纯盐输送装置507相连通。Repeat Example 9, except that the countercurrent multiple-effect evaporator 5 includes a heating unit 501 , a cooling unit 502 and an elutriation unit 503 . The liquid outlet of the heating unit 501 communicates with the liquid inlet of the cooling unit 502 through the fifth pipeline L5. The liquid outlet of the cooling unit 502 is communicated with the water inlet of the heating unit 501 through a circulating fluid delivery pipe 504 . The heating unit 501 is also provided with a sodium salt outlet, and the sodium salt outlet communicates with the sodium salt delivery device 505 . The cooling unit 502 is also provided with a potassium salt outlet, which communicates with the elutriation unit 503 through a potassium salt delivery device 506 . The outlet of the elutriation unit 503 is in communication with the pure salt delivery device 507 .
实施例11Example 11
重复实施例10,只是逆流多效蒸发器5的蒸汽出口通过蒸汽输送管道L6与调节池2相连通。Example 10 was repeated, except that the steam outlet of the countercurrent multiple-effect evaporator 5 communicated with the regulating tank 2 through the steam delivery pipeline L6.
应用实施例1Application Example 1
先将工业水和活性炭法烟气洗涤废水混合获得酸性混合水,然后采用酸性混合水对100kg烧结电厂灰(钾含量为24.8%,钠含量为3.2%)进行三级逆流水洗,压滤后获得滤饼和约310L洗灰废水(其中钾钠含量比约为5.4),将滤饼外运处置;然后先向洗灰废水中加入氢氧化钠调节洗灰废水的pH为3(活性炭法烟气洗涤废水和氢氧化钠的加入量使得洗灰废水中钾钠含量比接近1:1),调节后的洗灰废水通入到铁碳微电解反应器中处理40min,并给期间对铁碳微电解反应器定期进行曝气反冲。微电解处理完成后,再次加入氢氧化钠调节洗灰废水的pH为8,然后再依次加入2kg碳酸钠、620g硫化钠、550g二硫代氨基甲酸盐类重捕剂,搅拌混合反应30min;压滤后,获得高盐废水。在多效逆流蒸发器中加热高盐废水至95℃,进行浓缩析晶,离心分离获得氯化钠和滤液I。将滤液I冷却至60℃以下析出晶体,离心分离获得氯化钾粗品和滤液II。滤液II返回至逆流蒸发入口进行循环蒸发处理;将氯化钾粗品采用饱和氯化钾溶液淘洗多次,离心分离,获得高纯氯化钾(纯度为99.92%)。First, industrial water and activated carbon method flue gas washing wastewater are mixed to obtain acidic mixed water, and then 100kg of sintered power plant ash (potassium content is 24.8%, sodium content is 3.2%) is subjected to three-stage countercurrent washing with acidic mixed water, and obtained after pressure filtration. Filter cake and about 310L ash washing wastewater (wherein the ratio of potassium to sodium content is about 5.4), the filter cake is transported for disposal; then firstly add sodium hydroxide to the ash washing wastewater to adjust the pH of the ash washing wastewater to be 3 (activated carbon method flue gas washing The amount of wastewater and sodium hydroxide added makes the ratio of potassium and sodium in the ash-washing wastewater close to 1:1), and the adjusted ash-washing wastewater is passed into the iron-carbon micro-electrolysis reactor for 40 minutes, and the iron-carbon micro-electrolysis The reactor is regularly aerated and recoiled. After the micro-electrolysis treatment is completed, add sodium hydroxide again to adjust the pH of the ash-washing wastewater to be 8, then add 2kg sodium carbonate, 620g sodium sulfide, and 550g dithiocarbamate recapturing agent successively, and stir and mix for 30min; After filtration, high-salt wastewater is obtained. Heat high-salt wastewater to 95°C in a multi-effect countercurrent evaporator, concentrate and crystallize, and centrifuge to obtain sodium chloride and filtrate I. The filtrate I was cooled to below 60°C to precipitate crystals, and centrifuged to obtain crude potassium chloride and filtrate II. The filtrate II was returned to the countercurrent evaporation inlet for cyclic evaporation treatment; the crude potassium chloride was washed several times with saturated potassium chloride solution and centrifuged to obtain high-purity potassium chloride (purity 99.92%).
应用实施例2Application Example 2
先将工业水和活性炭法烟气洗涤废水混合获得酸性混合水,然后采用酸性混合水对120kg高炉布袋灰(钾含量为29.4%,钠含量为4.0%)进行三级逆流水洗,压滤后获得滤饼和约380L洗灰废水(其中钾钠含量比约为6.3),将滤饼外运处置;然后先向洗灰废水中加入氢氧化钠调节洗灰废水的pH为4(活性炭法烟气洗涤废水和氢氧化钠的加入量使得洗灰废水中钾钠含量比接近1:1),调节后的洗灰废水通入到铁碳微电解反应器中处理40min,并给期间对铁碳微电解反应器定期进行曝气反冲。微电解处理完成后,再次加入氢氧化钠调节洗灰废水的pH为9,然后再依次加入3kg碳酸钠、665g硫化钠、450g二硫代氨基甲酸盐类重捕剂,搅拌混合反应30min;压滤后,获得高盐废水。在多效逆流蒸发器中加热高盐废水至95℃,进行浓缩析晶,离心分离获得氯化钠和滤液I。将滤液I冷却至60℃以下析出晶体,离心分离获得氯化钾粗品和滤液II。滤液II返回至逆流蒸发入口进行循环蒸发处理;将氯化钾粗品采用饱和氯化钾溶液淘洗多次,离心分离,获得高纯氯化钾(纯度为99.90%)。First mix industrial water and activated carbon flue gas washing wastewater to obtain acidic mixed water, then use acidic mixed water to wash 120kg of blast furnace bag ash (potassium content is 29.4%, sodium content is 4.0%) with three-stage countercurrent washing, and press filter to obtain Filter cake and about 380L ash-washing wastewater (wherein the potassium-sodium content ratio is about 6.3), the filter cake is transported out for disposal; then firstly add sodium hydroxide to the ash-washing wastewater to adjust the pH of the ash-washing wastewater to be 4 (activated carbon method flue gas washing The amount of wastewater and sodium hydroxide added makes the ratio of potassium and sodium in the ash-washing wastewater close to 1:1), and the adjusted ash-washing wastewater is passed into the iron-carbon micro-electrolysis reactor for 40 minutes, and the iron-carbon micro-electrolysis The reactor is regularly aerated and recoiled. After the micro-electrolysis treatment is completed, add sodium hydroxide again to adjust the pH of the ash-washing wastewater to be 9, then add 3kg sodium carbonate, 665g sodium sulfide, and 450g dithiocarbamate recapture agent successively, and stir and mix for 30min; After filtration, high-salt wastewater is obtained. Heat the high-salt wastewater to 95°C in a multi-effect countercurrent evaporator, conduct concentration and crystallization, and centrifuge to obtain sodium chloride and filtrate I. The filtrate I was cooled to below 60°C to precipitate crystals, and centrifuged to obtain crude potassium chloride and filtrate II. The filtrate II was returned to the countercurrent evaporation inlet for circulation evaporation treatment; the crude potassium chloride was washed several times with a saturated potassium chloride solution and centrifuged to obtain high-purity potassium chloride (purity 99.90%).
应用实施例3Application Example 3
采用380kg冷轧漂洗废水(pH<2)对100kg烧结电场灰(钾含量为24.8%,钠含量为3.2%)进行三级逆流水洗,压滤后获得滤饼和洗灰废水(其中钾钠含量比约为5.1),将滤饼外运处置;然后继续向洗灰废水中加入冷轧漂洗废水(pH<2)使得混合废水的pH为2-3;然后向混合废水中加入FeCl 3使得混合废水中硫酸根离子、氨氮、三价铁离子的摩尔比接近2:1:3;然后向混合废水中通入热蒸汽加热混合废水至90℃持续反应3.5h,反应完成后,进行压滤获得上清液和渣相,渣相外运处置;采用氢氧化钠调节上清液的pH为3,然后将上清液通入到铁碳微电解反应器中处理30min,期间对铁碳微电解反应器定期进行曝气反冲。微电解处理完成后,再次加入氢氧化钠调节洗灰废水的pH为8,然后再依次加入碳酸钠(添加标准为6g/L)、硫化钠(添加标准为4.8g/L)、二硫代氨基甲酸盐类重捕剂(添加标准为4.2g/L),搅拌混合反应30min;反应完成进行压滤,获得高盐废水(测得高盐废水中钾钠含量比约为1.5:1)。在多效逆流蒸发器中加热高盐废水至95℃,进行浓缩析晶,离心分离获得氯化钠和滤液I。将滤液I冷却至60℃以下析出晶体,离心分离获得氯化钾粗品和滤液II。滤液II返回至逆流蒸发入口进行循环蒸发处理;将氯化钾粗品采用饱和氯化钾溶液淘洗多次,离心分离,获得高纯氯化钾(纯度为99.97%)。 Use 380kg of cold-rolling rinsing wastewater (pH<2) to carry out three-stage countercurrent washing of 100kg of sintered electric field ash (potassium content is 24.8%, and sodium content is 3.2%). Ratio is about 5.1), the filter cake is transported for disposal; then continue to add cold rolling and rinsing wastewater (pH<2) to the gray washing wastewater to make the pH of the mixed wastewater 2-3; then add FeCl 3 to the mixed wastewater to make the mixed wastewater The molar ratio of sulfate ions, ammonia nitrogen, and ferric ions in the wastewater is close to 2:1:3; then hot steam is introduced into the mixed wastewater to heat the mixed wastewater to 90°C for 3.5 hours, and after the reaction is completed, press filtration to obtain Supernatant liquid and slag phase, the slag phase is transported outside for disposal; use sodium hydroxide to adjust the pH of the supernatant to 3, then pass the supernatant into the iron-carbon micro-electrolysis reactor for 30 minutes, during which the iron-carbon micro-electrolysis The reactor is regularly aerated and recoiled. After the micro-electrolysis treatment is completed, add sodium hydroxide again to adjust the pH of the ash washing wastewater to be 8, and then add sodium carbonate (addition standard is 6g/L), sodium sulfide (addition standard is 4.8g/L), dithio Carbamate recapture agent (addition standard is 4.2g/L), stirring and mixing reaction for 30min; after the reaction is completed, press filter to obtain high-salt wastewater (the ratio of potassium to sodium in the high-salt wastewater is measured to be about 1.5:1). Heat high-salt wastewater to 95°C in a multi-effect countercurrent evaporator, concentrate and crystallize, and centrifuge to obtain sodium chloride and filtrate I. The filtrate I was cooled to below 60°C to precipitate crystals, and centrifuged to obtain crude potassium chloride and filtrate II. The filtrate II was returned to the countercurrent evaporation inlet for cyclic evaporation treatment; the crude potassium chloride was washed several times with saturated potassium chloride solution and centrifuged to obtain high-purity potassium chloride (purity 99.97%).
应用实施例4Application Example 4
采用420kg冷轧漂洗废水(pH<2)对100kg高炉布袋灰(钾含量为29.4%,钠含量为4.0%)进行三级逆流水洗,压滤后获得滤饼和洗灰废水(其中钾钠含量比约为5.7),将滤饼外运处置;然后继续向洗灰废水中加入冷轧漂洗废水(pH<2)使得混合废水的pH为2-3;然后向混合废水中加入FeCl 3使得混合废水中硫酸根离子、氨氮、三价铁离子的摩尔比接近2:1:3;然后向混合废水中通入热蒸汽加热混合废水至90℃持续反应3.5h,反应完成后,进行压滤获得上清液和渣相,渣相外运处置;采用氢氧化钠调节上清液的pH为3,然后将上清液通入到铁碳微电解反应器中处理30min,期间对铁碳微电解反应器定期进行曝气反冲。微电解处理完成后,再次加入氢氧化钠调节洗灰废水的pH为8,然后再依次加入碳酸钠(添加标准为5.8g/L)、硫化钠(添加标准为4.0g/L)、二硫代氨基甲酸盐类重捕剂(添加标准为4.0g/L),搅拌混合反应30min;反应完成进行压滤,获得高盐废水(测得高盐废水中钾钠含量比约为1.8:1)。在多效逆流蒸发器中加热高盐废水至95℃,进行浓缩析晶,离心分离获得氯化钠和滤液I。将滤液I冷却至60℃以下析出晶体,离心分离获得氯化钾粗品和滤液II。滤液II返回至逆流蒸发入口进行循环蒸发处理;将氯化钾粗品采用饱和氯化钾溶液淘洗多次,离心分离,获得高纯氯化钾(纯度为99.96%)。 Use 420kg of cold-rolling rinsing wastewater (pH<2) to carry out three-stage countercurrent washing of 100kg of blast furnace bag ash (potassium content is 29.4%, sodium content is 4.0%), and filter cake and ash washing wastewater (wherein potassium and sodium content are obtained after press filtration) ratio is about 5.7), the filter cake is transported out for disposal; then continue to add cold rolling and rinsing wastewater (pH<2) to the gray washing wastewater to make the pH of the mixed wastewater 2-3; then add FeCl 3 to the mixed wastewater to make the mixed wastewater The molar ratio of sulfate ions, ammonia nitrogen, and ferric ions in the wastewater is close to 2:1:3; then hot steam is introduced into the mixed wastewater to heat the mixed wastewater to 90°C for 3.5 hours, and after the reaction is completed, press filtration to obtain Supernatant liquid and slag phase, the slag phase is transported outside for disposal; use sodium hydroxide to adjust the pH of the supernatant to 3, then pass the supernatant into the iron-carbon micro-electrolysis reactor for 30 minutes, during which the iron-carbon micro-electrolysis The reactor is regularly aerated and recoiled. After the micro-electrolysis treatment is completed, add sodium hydroxide again to adjust the pH of the ash washing wastewater to 8, and then add sodium carbonate (addition standard is 5.8g/L), sodium sulfide (addition standard is 4.0g/L), disulfide Carbamate-based recapture agent (addition standard is 4.0g/L), stirring and mixing reaction for 30min; after the reaction is completed, press filter to obtain high-salt wastewater (the ratio of potassium to sodium in the high-salt wastewater is measured to be about 1.8:1) . Heat high-salt wastewater to 95°C in a multi-effect countercurrent evaporator, concentrate and crystallize, and centrifuge to obtain sodium chloride and filtrate I. The filtrate I was cooled to below 60°C to precipitate crystals, and centrifuged to obtain crude potassium chloride and filtrate II. The filtrate II is returned to the countercurrent evaporation inlet for cyclic evaporation treatment; the crude potassium chloride is washed several times with saturated potassium chloride solution, and centrifuged to obtain high-purity potassium chloride (purity is 99.96%).

Claims (10)

  1. 一种高盐固废灰与钢铁厂酸性废水协同处理的方法,其特征在于:该方法包括以下步骤:A method for co-processing high-salt solid waste ash and acid wastewater from iron and steel plants, characterized in that the method comprises the following steps:
    1)洗灰处理:将工业水和部分烟气洗涤废水混合获得酸性混合水,并采用该酸性混合水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水与剩余的烟气洗涤废水混合后获得混合废水并进行下一级处理;1) Ash washing treatment: Mix industrial water and part of flue gas washing wastewater to obtain acidic mixed water, and use the acidic mixed water to wash high-salt solid waste ash, and obtain filter cake and ash washing wastewater after solid-liquid separation, filter cake Outbound disposal, the ash washing wastewater is mixed with the remaining flue gas washing wastewater to obtain the mixed wastewater and carry out the next level of treatment;
    或者,采用部分冷轧漂洗废水对高盐固废灰进行水洗,固液分离后获得滤饼和洗灰废水,滤饼外运处置,洗灰废水与剩余的冷轧漂洗废水混合后加热进行沉淀反应,反应完成后,固液分离获得混合废水和渣相,渣相外运处置,混合废水进行下一级处理;Alternatively, use part of the cold-rolling and rinsing wastewater to wash the high-salt solid waste ash, obtain filter cake and ash-washing wastewater after solid-liquid separation, and transport the filter cake for disposal. The ash-washing wastewater is mixed with the remaining cold-rolling and rinsing wastewater and heated for precipitation Reaction, after the reaction is completed, the solid-liquid separation obtains the mixed wastewater and slag phase, the slag phase is transported outside for disposal, and the mixed wastewater is processed in the next stage;
    2)微电解处理:对步骤1)获得的混合废水进行铁碳微电解处理;2) micro-electrolysis treatment: the mixed wastewater obtained in step 1) is subjected to iron-carbon micro-electrolysis treatment;
    3)废水深度预处理:向微电解处理后的混合废水中加入混合药剂,调节混合废水至碱性并对混合废水进行除重除硬沉淀反应,固液分离后获得高盐废水和残渣,残渣外运处置,高盐废水进行下一级处理;3) Advanced pretreatment of wastewater: add mixed chemicals to the mixed wastewater after micro-electrolysis treatment, adjust the mixed wastewater to alkaline and carry out heavy and hard precipitation reaction on the mixed wastewater, and obtain high-salt wastewater and residue after solid-liquid separation Outbound disposal, high-salt wastewater for next-level treatment;
    4)逆流蒸发处理:加热高盐废水,进行浓缩析晶,固液分离后获得氯化钠和滤液I;将滤液I进行冷却析晶,固液分离后获得氯化钾和滤液II。4) Countercurrent evaporation treatment: heating the high-salt wastewater, concentrating and crystallizing, and obtaining sodium chloride and filtrate I after solid-liquid separation; cooling and crystallizing the filtrate I, and obtaining potassium chloride and filtrate II after solid-liquid separation.
  2. 根据权利要求1所述的方法,其特征在于:该方法还包括:The method according to claim 1, characterized in that: the method further comprises:
    5)循环蒸发处理:将步骤4)产生的滤液II与步骤3)产生的高盐废水混合,然后再继续进行逆流蒸发处理;或,将步骤4)产生的滤液II返回步骤1)参与水洗拌料。5) Circulating evaporation treatment: mix the filtrate II produced in step 4) with the high-salt wastewater produced in step 3), and then continue the countercurrent evaporation treatment; or, return the filtrate II produced in step 4) to step 1) to participate in washing and mixing material.
  3. 根据权利要求1或2所述的方法,其特征在于:在步骤1)中,所述烟气洗涤废水为活性炭法解析气体洗涤产生的酸性烟气洗涤废水;The method according to claim 1 or 2, characterized in that: in step 1), the flue gas washing wastewater is the acidic flue gas washing wastewater produced by activated carbon method analysis gas washing;
    所述冷轧漂洗废水为冷轧带钢酸洗工艺漂洗段产生的含有FeCl 3和HCl的pH<2.5的废水;和/或 The cold-rolling rinsing wastewater is wastewater containing FeCl3 and HCl with a pH<2.5 produced in the rinsing section of the cold-rolled strip pickling process; and/or
    所述高盐固废灰包括烧结电场灰、高炉布袋灰、回转窑表冷灰、垃圾焚烧飞灰中的一种或多种;和/或The high-salt solid waste ash includes one or more of sintering electric field ash, blast furnace bag ash, rotary kiln surface cool ash, and waste incineration fly ash; and/or
    酸性混合水和高盐固废灰的水灰质量比或冷轧漂洗废水和高盐固废灰的水灰质量比为1-6:1。The water-cement mass ratio of acidic mixed water and high-salt solid waste ash or the water-cement mass ratio of cold rolling rinsing wastewater and high-salt solid waste ash is 1-6:1.
  4. 根据权利要求3所述的方法,其特征在于:在步骤1)中,烟气洗涤废水或冷轧漂洗废水的加入量为使得混合废水的pH值为2-4;The method according to claim 3, characterized in that: in step 1), the amount of flue gas washing wastewater or cold rolling rinsing wastewater is such that the pH value of the mixed wastewater is 2-4;
    在步骤1)中,所述加热进行沉淀反应为加热至80-100℃进行沉淀反应1-8h;In step 1), the heating to carry out the precipitation reaction is heating to 80-100°C to carry out the precipitation reaction for 1-8h;
    在步骤1)中,在加热进行沉淀反应前,还通过添加可溶性铁盐(例如FeCl 3)使得废水中的硫酸根离子、氨氮、铁离子的摩尔比为0.4-0.8:0.2-0.5:1;和/或 In step 1), before heating to carry out the precipitation reaction, the molar ratio of sulfate ions, ammonia nitrogen, and iron ions in the wastewater is 0.4-0.8:0.2-0.5:1 by adding soluble iron salts (such as FeCl 3 ); and / or
    在步骤2)中,在混合废水进行铁碳微电解前需采用碱调节其pH为3-5;铁碳微电解处 理的时长不低于20min;铁碳微电解过程中需定期进行曝气反冲;所述碱为氢氧化钠和/或氢氧化钾。In step 2), it is necessary to use alkali to adjust its pH to 3-5 before the iron-carbon micro-electrolysis of the mixed wastewater; Rush; The alkali is sodium hydroxide and/or potassium hydroxide.
  5. 根据权利要求1-2、4中任一项所述的方法,其特征在于:在步骤3)中,所述混合药剂为氢氧化钠和/或氢氧化钾、碳酸钠和/或碳酸钾、硫化钠和/或硫酸钾、重捕剂共同组成;其中:氢氧化钠和/或氢氧化钾的加入量为使得混合废水的pH为7-9;所述碳酸钠和/或碳酸钾的加入量为3-10g/L;所述硫化钠和/或硫化钾的加入量为1-7g/L;所述重捕剂的加入量为1-8g/L;和/或according to the method described in any one in claim 1-2,4, it is characterized in that: in step 3) in, described mixed agent is sodium hydroxide and/or potassium hydroxide, sodium carbonate and/or potassium carbonate, Sodium sulfide and/or potassium sulfate, recapture agent are jointly formed; Wherein: the add-on of sodium hydroxide and/or potassium hydroxide is to make the pH of mixed waste water be 7-9; The adding of described sodium carbonate and/or potassium carbonate Amount is 3-10g/L; The addition amount of described sodium sulfide and/or potassium sulfide is 1-7g/L; The addition amount of described recapture agent is 1-8g/L; And/or
    所述高盐废水中钾钠含量比不低于5;和/或The content ratio of potassium and sodium in the high-salt wastewater is not less than 5; and/or
    所述混合废水进行除重除硬沉淀反应的时长不低于10min。The time for the mixed wastewater to carry out the weight removal and hard precipitation reaction is not less than 10 minutes.
  6. 根据权利要求1-2、4中任一项所述的方法,其特征在于:在步骤4)中,逆流蒸发采用多效蒸发器进行,多效蒸发器的级数为2-6级;所述加热高盐废水为加热高盐废水至80-100℃;所述液I进行冷却为采用闪蒸或换热的方式降温至60℃以下。According to the method described in any one of claims 1-2,4, it is characterized in that: in step 4), countercurrent evaporation adopts multi-effect evaporator to carry out, and the number of stages of multi-effect evaporator is 2-6; The heating of the high-salt wastewater is to heat the high-salt wastewater to 80-100°C; the cooling of the liquid I is to reduce the temperature to below 60°C by means of flash evaporation or heat exchange.
  7. 根据权利要求1-2、4中任一项所述的方法,其特征在于:洗灰处理中的水洗为为三级逆流水洗处理;具体为:先将高盐固废灰进行一级水洗,并通过一级压滤脱水,获得一级滤液和一级滤渣,一级滤液进行后续微电解处理;一级滤渣进入二级水洗,二级水洗水源为三级滤液,二级水洗后通过二级压滤脱水,获得二级滤液和二级滤渣,二级滤液排至一级水洗循环使用;二级滤渣进入三级水洗,三级水洗水源为工业水和烟气洗涤废水混合的酸性混合水,三级水洗后通过三级压滤脱水,获得三级滤液和三级滤渣,三级滤液排至二级水洗循环使用,三级滤渣排出外运处置。According to the method described in any one of claims 1-2, 4, it is characterized in that: the water washing in the ash washing treatment is a three-stage countercurrent water washing treatment; specifically: firstly, the high-salt solid waste ash is firstly washed with water, And through the dehydration of the first-level filter press, the first-level filtrate and the first-level filter residue are obtained, and the first-level filtrate is subjected to subsequent micro-electrolysis treatment; the first-level filter residue enters the second-level washing, and the water source for the second-level washing is the third-level filtrate. After the second-level washing, it passes through the second-level Press filtration and dehydration to obtain the secondary filtrate and secondary filter residue, the secondary filtrate is discharged to the primary water washing for recycling; the secondary filter residue enters the tertiary water washing, and the water source of the tertiary washing is acidic mixed water mixed with industrial water and flue gas washing wastewater, After the third-stage water washing, the third-stage filtrate and the third-stage filter residue are obtained through the third-stage filter press dehydration, and the third-stage filtrate is discharged to the second-stage water washing for recycling, and the third-stage filter residue is discharged for external transportation for disposal.
  8. 一种用于如权利要求1-7中任一项所述高盐固废灰与钢铁厂酸性废水协同处理方法的系统,其特征在于:该系统包括逆流水洗装置(1)、调节池(2)、铁碳微电解池(3)、除重除硬池(4)以及逆流多效蒸发器(5);废水进水管道(L0)与逆流水洗装置(1)的进水口相连通;逆流水洗装置(1)的排水口通过第一管道(L1)与调节池(2)的进水口相连通;调节池(2)的排水口通过第二管道(L2)与铁碳微电解池(3)的进水口相连通;铁碳微电解池(3)的排水口通过第三管道(L3)与除重除硬池(4)的进水口相连通;除重除硬池(4)的排水口通过第四管道(L4)与逆流多效蒸发器(5)的进水口相连通;逆流水洗装置(1)上还设置有高盐固废灰进灰口(101)。A system for the co-processing method of high-salt solid waste ash and steel plant acid wastewater as described in any one of claims 1-7, characterized in that: the system includes a countercurrent washing device (1), a regulating tank (2 ), an iron-carbon micro-electrolytic cell (3), a heavy and hard removal pool (4) and a countercurrent multi-effect evaporator (5); the waste water inlet pipe (L0) is connected with the water inlet of the countercurrent washing device (1); the countercurrent The outlet of the washing device (1) communicates with the water inlet of the regulating tank (2) through the first pipeline (L1); the outlet of the regulating tank (2) communicates with the iron-carbon micro-electrolytic cell (3) through the second pipeline (L2) ) is connected with the water inlet; the outlet of the iron-carbon micro-electrolytic cell (3) is connected with the water inlet of the deduplication and hardening pond (4) by the third pipeline (L3); the drainage of the deduplication and hardening pond (4) The mouth is connected with the water inlet of the countercurrent multi-effect evaporator (5) through the fourth pipeline (L4); the countercurrent water washing device (1) is also provided with a high-salt solid waste ash inlet (101).
  9. 根据权利要求8所述的系统,其特征在于:所述废水进水管道(L0)上还分出废水支管(L01)与调节池(2)的进水口相连通;调节池(2)上还设置有至少一个加药口(201);调节池(2)内还设置有加热单元(202)、第一pH检测计(203)以及温度检测计(204);所述加热单元(202)为电加热单元或蒸汽加热单元;和/或The system according to claim 8, characterized in that: the waste water inlet pipe (L0) also separates a waste water branch pipe (L01) to communicate with the water inlet of the regulating pool (2); At least one dosing port (201) is provided; a heating unit (202), a first pH detector (203) and a temperature detector (204) are also arranged in the regulating tank (2); the heating unit (202) is electric heating unit or steam heating unit; and/or
    所述除重除硬池(4)上还设置有至少一个混合加药口(401);除重除硬池(4)内设置有第二pH检测计(402)。The weight and hardness removing pool (4) is further provided with at least one mixed drug feeding port (401); the weight and hardness removing pool (4) is provided with a second pH detector (402).
  10. 根据权利要求8或9所述的系统,其特征在于:所述逆流多效蒸发器(5)包括加热单元(501)、冷却单元(502)以及淘洗单元(503);加热单元(501)的排液口与冷却单元(502)的进液口通过第五管道(L5)相连通;冷却单元(502)的排液口通过循环输液管(504)与加热单元(501)的进水口相连通;加热单元(501)上还设置有钠盐出口,钠盐出口与钠盐输送装置(505)相连通;冷却单元(502)上还设置有钾盐出口,钾盐出口通过钾盐输送装置(506)与淘洗单元(503)相连通;淘洗单元(503)的出料口则与纯盐输送装置(507)相连通;The system according to claim 8 or 9, characterized in that: the countercurrent multi-effect evaporator (5) includes a heating unit (501), a cooling unit (502) and an elutriation unit (503); the heating unit (501) The liquid outlet of the cooling unit (502) is connected to the liquid inlet through the fifth pipe (L5); the liquid outlet of the cooling unit (502) is connected to the water inlet of the heating unit (501) through the circulation infusion pipe (504) pass; the heating unit (501) is also provided with a sodium salt outlet, and the sodium salt outlet is connected with the sodium salt delivery device (505); the cooling unit (502) is also provided with a potassium salt outlet, and the potassium salt outlet passes through the potassium salt delivery device (506) communicates with the elutriation unit (503); the outlet of the elutriation unit (503) communicates with the pure salt delivery device (507);
    所述逆流多效蒸发器(5)的蒸汽出口通过蒸汽输送管道(L6)与调节池(2)相连通。The steam outlet of the countercurrent multi-effect evaporator (5) communicates with the regulating tank (2) through a steam delivery pipeline (L6).
PCT/CN2022/116649 2021-09-07 2022-09-02 Cooperative treatment method and treatment system for high-salt solid waste ash and acidic wastewater of steel plant WO2023036053A1 (en)

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