WO2023035365A1 - Hydraulic system of wire saw machine and wire saw machine - Google Patents

Hydraulic system of wire saw machine and wire saw machine Download PDF

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Publication number
WO2023035365A1
WO2023035365A1 PCT/CN2021/124679 CN2021124679W WO2023035365A1 WO 2023035365 A1 WO2023035365 A1 WO 2023035365A1 CN 2021124679 W CN2021124679 W CN 2021124679W WO 2023035365 A1 WO2023035365 A1 WO 2023035365A1
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Prior art keywords
hydraulic
oil
port
valve
interface
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PCT/CN2021/124679
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French (fr)
Chinese (zh)
Inventor
徐丽宁
张海波
卓旺旺
王体躲
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烟台杰瑞石油装备技术有限公司
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Publication of WO2023035365A1 publication Critical patent/WO2023035365A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/041Removal or measurement of solid or liquid contamination, e.g. filtering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/042Controlling the temperature of the fluid
    • F15B21/0423Cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/615Filtering means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/62Cooling or heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/78Control of multiple output members

Definitions

  • Embodiments of the present disclosure relate to a hydraulic system of a wire saw machine and the wire saw machine.
  • the wire saw machine is a kind of equipment that strings high-hardness particles (such as diamond) into a wire saw, and the wire saw moves at high speed to cut the object to be cut.
  • Using a wire saw machine for flexible mechanical cutting is an efficient and precise cutting method that can cut different materials such as rocks, concrete and steel in the same cutting process, and the operation is less affected by environmental factors. It has unique advantages in crushing and cutting, stone mining, block processing, demolition of reinforced concrete structures, and maintenance of marine structures.
  • the wire saw machine has the advantages of simple operation, low environmental requirements, high cutting efficiency and good incision quality, which greatly reduces the transformation cost of the enterprise.
  • the wire saw machine can be divided into electric type and hydraulic type. Compared with the hydraulic type, under the same power, the mass and volume of the saw head of the electric wire saw machine are larger, which causes the saw head to sag and makes the wire saw more likely to shake during cutting, and is not suitable for underwater cutting conditions.
  • Most of the existing hydraulic wire saw machines are hydraulic systems driven by a single pump, which cannot guarantee the stability of the flow rate of each actuator (such as cutting motor and feed motor). The flow rate becomes smaller, and the speed of the wire saw becomes slower, which reduces the cutting efficiency.
  • the existing hydraulic wire saw machine also has a hydraulic system driven by two pumps. Although it can ensure that the cutting motor speed is not affected by the action of other actuators, it requires two hydraulic pumps to work at the same time, which will increase the cost of the hydraulic system and the cost of equipment and piping. Road layout is difficult.
  • Embodiments of the present disclosure provide a hydraulic system of a wire saw machine and the wire saw machine.
  • the hydraulic system of the wire saw machine includes a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port.
  • the priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, the second oil outlet is configured to output a remaining flow, and the first oil outlet is configured to output a remaining flow.
  • the oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor.
  • the hydraulic system of the wire saw machine makes the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators more stable by setting the priority flow distribution valve, so that the speed of the wire saw is stable.
  • the driving hydraulic system improves the cutting efficiency and operation safety of the wire saw machine.
  • the hydraulic system of the wire saw machine is a single-pump driven hydraulic system, which reduces the cost of the hydraulic system and the difficulty of arranging equipment and pipelines compared with the existing double-pump driven hydraulic system.
  • An embodiment of the present disclosure provides a hydraulic system of a wire saw machine, including a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port, the first hydraulic motor is configured to drive a wire saw The cutting device of the wire saw machine moves, and the second hydraulic motor is configured to drive the feed device of the wire saw machine to move.
  • the priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, and the second oil outlet is configured to output For the remaining flow, the first oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor.
  • the hydraulic system further includes a flow regulating valve, the flow regulating valve includes a second oil inlet and a third oil outlet, the first oil outlet is connected to the second oil inlet, The third oil outlet is connected to the second hydraulic motor.
  • the flow regulating valve further includes a fourth oil outlet connected to the oil drain port.
  • the hydraulic system further includes a first reversing valve, the first reversing valve includes a third oil inlet, a fifth oil outlet, a first working port and a second working port, the first A hydraulic motor includes a first port and a second port, the third oil inlet is connected to the second oil outlet, the first working port is connected to the first port, and the second working port is connected to to the second port, the fifth oil outlet is connected to the drain port.
  • the first reversing valve includes a third oil inlet, a fifth oil outlet, a first working port and a second working port
  • the first A hydraulic motor includes a first port and a second port
  • the third oil inlet is connected to the second oil outlet
  • the first working port is connected to the first port
  • the second working port is connected to to the second port
  • the fifth oil outlet is connected to the drain port.
  • the first reversing valve includes a first passage and a second passage, and in the first passage, the flow direction of hydraulic oil is sequentially passing through the third oil inlet, the first working interface, the first interface, the second interface, the second working interface, and the fifth oil outlet; in the second passage, the hydraulic oil flows through the third inlet in sequence. oil port, the second working port, the second port, the first port, the first working port, and the fifth oil outlet.
  • the hydraulic system further includes a first relief valve, the first end of the first relief valve is connected between the second oil outlet and the third oil inlet, the A second end of the first relief valve is connected to the drain port.
  • the hydraulic system further includes a second reversing valve, the second reversing valve includes a fourth oil inlet, a sixth oil outlet, a third working interface and a fourth working interface, the first
  • the second hydraulic motor includes a third port and a fourth port, the fourth oil inlet is connected to the third oil outlet, the third working port is connected to the third port, and the fourth working port is connected to to the fourth port, and the sixth oil outlet is connected to the drain port.
  • the second reversing valve includes a third passage and a fourth passage, and in the third passage, the hydraulic oil flows through the fourth oil inlet, the third working interface, the third interface, the fourth interface, the fourth working interface, and the sixth oil outlet; in the fourth passage, the hydraulic oil flows through the fourth inlet in sequence. oil port, the fourth working port, the fourth port, the third port, the third working port, and the sixth oil outlet.
  • the hydraulic system further includes a second relief valve and a shuttle valve
  • the shuttle valve includes a fifth oil inlet, a sixth oil inlet and a seventh oil outlet, the fifth oil inlet connected between the third working port and the third port, the sixth oil inlet is connected between the fourth working port and the fourth port, and the seventh oil outlet is connected to The first end of the second relief valve, the second end of the second relief valve is connected to the drain port, and the shuttle valve is configured to compare the fifth oil inlet port with the first The pressure of the six oil inlets is connected, and the oil inlet with higher pressure among the two is communicated with the seventh oil outlet, so that the hydraulic oil with higher pressure enters the second relief valve.
  • the hydraulic system further includes a third hydraulic motor connected to the third oil outlet of the flow regulating valve and arranged in parallel with the second hydraulic motor.
  • the hydraulic system further includes a third reversing valve, the third reversing valve includes a seventh oil inlet, an eighth oil outlet, a fifth working port and a sixth working port, the first Three hydraulic motors include a fifth port and a sixth port, the seventh oil inlet is connected to the third oil outlet, the fifth working port is connected to the fifth port, and the sixth working port is connected to To the sixth port, the eighth oil outlet is connected to the drain port.
  • the third reversing valve includes a seventh oil inlet, an eighth oil outlet, a fifth working port and a sixth working port
  • the first Three hydraulic motors include a fifth port and a sixth port, the seventh oil inlet is connected to the third oil outlet, the fifth working port is connected to the fifth port, and the sixth working port is connected to To the sixth port, the eighth oil outlet is connected to the drain port.
  • the hydraulic system further includes a first hydraulic cylinder connected to the third oil outlet of the flow regulating valve and arranged in parallel with the second hydraulic motor.
  • the hydraulic system further includes a fourth reversing valve, the fourth reversing valve includes an eighth oil inlet, a ninth oil outlet, a seventh working port and an eighth working port, the first A hydraulic cylinder includes a seventh port and an eighth port, the eighth oil inlet is connected to the third oil outlet, the seventh working port is connected to the seventh port, and the eighth working port is connected to to the eighth port, and the ninth oil outlet is connected to the oil drain port.
  • the fourth reversing valve includes an eighth oil inlet, a ninth oil outlet, a seventh working port and an eighth working port
  • the first A hydraulic cylinder includes a seventh port and an eighth port
  • the eighth oil inlet is connected to the third oil outlet
  • the seventh working port is connected to the seventh port
  • the eighth working port is connected to to the eighth port
  • the ninth oil outlet is connected to the oil drain port.
  • the hydraulic system further includes a second hydraulic cylinder arranged in parallel with the first hydraulic cylinder, the second hydraulic cylinder includes a ninth port and a tenth port, and the seventh working port is connected to the The ninth interface, the eighth working interface is connected to the tenth interface.
  • the hydraulic system further includes a diverter valve, the diverter valve includes a first end, a second end and a third end, the first end of the diverter valve is connected to the eighth working interface, the The second end of the diverter valve is connected to the tenth port of the second hydraulic cylinder, the third end of the diverter valve is connected to the eighth port of the first hydraulic cylinder, and the diverter valve is configured In order to make the ratio of the flow rate of the first hydraulic cylinder and the flow rate of the second hydraulic cylinder fixed.
  • the hydraulic system further includes a balance valve, the first end of which is connected to the seventh working port and the seventh port of the first hydraulic cylinder or the second hydraulic cylinder Between the ninth port, the second end of the balance valve is connected between the eighth working port and the first end of the diverter valve, the balance valve is configured to balance the first hydraulic pressure cylinder flow and the flow of the second hydraulic cylinder.
  • the hydraulic system further includes: a hydraulic oil tank; a filter connected between the inlet of the hydraulic pump and the hydraulic oil tank; and a third relief valve, the third relief valve of the third relief valve One end is connected between the outlet of the hydraulic pump and the priority flow distribution valve, and the second end of the third overflow valve is connected to the hydraulic oil tank.
  • the hydraulic system further includes a thermostat and a radiator, the inlet of the radiator is connected to the oil drain port, the outlet of the radiator is connected to the hydraulic oil tank, and the thermostat includes a second an inlet, a first outlet and a second outlet, the first inlet is connected to the drain port, the first outlet is connected to the hydraulic oil tank, the second outlet is connected to the inlet of the radiator,
  • the radiator is configured to cool hydraulic oil; the thermostat has a set temperature, and when the temperature of the hydraulic oil is lower than the set temperature, the second outlet is closed and the first outlet is opened; When the temperature of the hydraulic oil is greater than or equal to the set temperature, the first outlet is closed and the second outlet is opened.
  • An embodiment of the present disclosure provides a wire saw machine, including a cutting device, a feeding device, and the hydraulic system provided in any one of the above embodiments, the cutting device includes a wire saw, and the wire saw is configured to cut an object to be cut, The feeding device is configured to adjust the position of the wire saw, the first hydraulic motor is connected with the cutting device; the second hydraulic motor is connected with the feeding device.
  • the wire saw machine further includes a bracket and a cutting angle adjusting device, the cutting angle adjusting device is respectively connected to the bracket and the cutting device, and the cutting angle adjusting device is configured to adjust the Angle with the bracket.
  • FIG. 1 is a schematic plan view of a wire saw machine according to an embodiment of the present disclosure
  • Fig. 2 is a three-dimensional structural schematic diagram of a wire saw machine according to an embodiment of the present disclosure
  • FIG. 3 is a schematic plan view of another wire saw machine according to an embodiment of the present disclosure.
  • FIG. 4 is a schematic diagram of the principle and structure of a hydraulic system according to an embodiment of the present disclosure.
  • FIG. 5 is an enlarged view of the dotted frame in FIG. 4 .
  • Embodiments of the present disclosure provide a hydraulic system of a wire saw machine and the wire saw machine.
  • the hydraulic system of the wire saw machine includes a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port, the first hydraulic motor is configured to drive the cutting device of the wire saw machine to move, and the second hydraulic motor A feed device configured to drive movement of a wire saw machine.
  • the priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, the second oil outlet is configured to output a remaining flow, and the first oil outlet is configured to output a remaining flow.
  • the oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor.
  • the hydraulic system of the wire saw machine makes the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators more stable by setting the priority flow distribution valve, so that the speed of the wire saw is stable.
  • the driving hydraulic system improves the cutting efficiency and operation safety of the wire saw machine.
  • the hydraulic system of the wire saw machine is a single-pump driven hydraulic system, which reduces the cost of the hydraulic system and the difficulty of arranging equipment and pipelines compared with the existing double-pump driven hydraulic system.
  • FIG. 1 is a schematic plan view of the wire saw machine
  • FIG. 2 is a three-dimensional schematic view of the wire saw machine.
  • the wire saw machine includes a cutting device CD, a feeding device FD, and a hydraulic system for controlling the cutting device CD and the feeding device FD.
  • the cutting device CD includes a wire saw CD1, the wire saw CD1 is configured to cut the object to be cut, and the wire saw CD1 can be a diamond wire saw; the feeding device FD is configured to adjust the relative position between the wire saw CD1 and the object to be cut, namely cutting position.
  • the hydraulic system includes feed control system and cutting control system.
  • the feed control system includes a feed motor, which is connected to the feed device FD to drive the feed device FD to move, thereby adjusting the cutting position of the wire saw CD1; the cutting control system includes a cutting motor, which is connected to the cutting device CD , to drive the cutting device CD to move, thereby driving the wire saw CD1 to cut.
  • both the feed motor and the cutting motor are hydraulic motors.
  • the wire saw machine may be a diamond wire saw machine.
  • the wire saw machine provided by the embodiment of the present disclosure can cut the object to be cut by the wire saw.
  • the cutting device CD of the wire saw machine can include a driving wheel CD2 and a plurality of driven wheels CD3, the wire saw CD1 is wound on the driving wheel CD2 and the driven wheel CD3, and the driving wheel CD2 and the cutting motor connected (the cutting motor is not shown in Fig. 1 and Fig. 2, which may be located under the driving wheel CD2 in Fig. Turn clockwise.
  • the wire saw CD1 rotates clockwise in Figure 1; in some special cases, such as when the wire saw is stuck during cutting, the wire saw CD1 can rotate along Turn it counterclockwise to release it from being stuck.
  • the position of the dotted frame F is the installation position of the feed motor, and the feed motor is connected to the gear transmission mechanism to drive the wire saw forward or backward.
  • the wire saw machine may further include a support S and a cutting angle adjusting device AD, and the cutting angle adjusting device AD is configured to adjust the angle between the cutting device CD and the support S.
  • the cutting angle adjusting device AD is respectively connected to the support S and the cutting device CD, and by adjusting the angle between the support S and the cutting device CD, the angle between the cutting device CD and the object to be cut can be adjusted.
  • the cutting angle adjusting device AD can adjust the cutting angle by expanding and contracting the hydraulic cylinder.
  • Fig. 3 is a schematic plan view of another wire saw machine.
  • the wire saw machine may further include a clamping device HD.
  • the clamping device HD may include two hydraulic cylinders HD1 and two claws HD2, and the two hydraulic cylinders can be stretched to make the two claws approach or move away, thereby clamping or loosening the object to be cut.
  • other numbers of hydraulic cylinders and claws may also be used, and the embodiments of the present disclosure do not limit the specific numbers of hydraulic cylinders and claws.
  • each component of the hydraulic system is a hydraulic component and does not contain electrical components, so it is more suitable for long-term underwater operations, such as underwater pipeline cutting operations.
  • the clamping device By setting the clamping device, the cutting precision and cutting stability can be improved, and by setting the cutting angle adjustment device, the cutting range and cutting flexibility can be improved.
  • FIG. 4 is a schematic diagram of the principle and structure of the hydraulic system.
  • the hydraulic system includes a hydraulic pump 2 , a priority flow distribution valve 6 , a first hydraulic motor 9 , a second hydraulic motor 10 and an oil drain port D.
  • the first hydraulic motor 9 is configured to drive the cutting device CD of the wire saw machine to move
  • the second hydraulic motor 10 is configured to drive the feed device FD of the wire saw machine to move.
  • the priority flow distribution valve 6 includes a first oil inlet 61, a first oil outlet 62 and a second oil outlet 63, the first oil outlet 62 is configured to output a constant flow, and the second oil outlet 63 is configured to output remaining traffic.
  • the first oil inlet 61 of the priority flow distribution valve 6 is connected to the hydraulic pump 2
  • the first oil outlet 62 of the priority flow distribution valve 6 is connected to the second hydraulic motor 10
  • the second oil outlet 63 of the priority flow distribution valve 6 Connected to the first hydraulic motor 9.
  • the hydraulic pump 2 can be a variable displacement plunger pump, or a fixed displacement pump, a pressure cutoff pump, a load sensing pump, etc., and its output flow can be adjusted by adjusting the engine speed.
  • the first hydraulic motor 9 is the above-mentioned cutting motor configured to drive the wire saw to rotate;
  • the second hydraulic motor 10 is the above-mentioned feed motor configured to drive the wire saw to approach or move away from the object to be cut.
  • the working pressure of the first hydraulic motor 9 is higher than the working pressure of the second hydraulic motor 10 .
  • Embodiments of the present disclosure include, but are not limited to.
  • the priority flow distribution valve 6 can divide the flow delivered by the hydraulic pump 2 into a specified flow and flow out from the first oil outlet 62 (also called the priority port). , and then enters the second hydraulic motor 10 to drive the movement of the feeding device FD; the remaining flow flows out from the second oil outlet 63 and then enters the first hydraulic motor 9 to drive the movement of the cutting device CD.
  • the flow rate of the second hydraulic motor 10 is stable, and the flow rate entering the first hydraulic motor 9 is the flow rate at the outlet of the hydraulic pump 2 minus the flow rate from the first oil outlet 62, which can be adjusted by adjusting the output flow rate of the hydraulic pump 2 In this way, both the first hydraulic motor 9 and the second hydraulic motor 10 can obtain the required, continuous, and stable pressure flow.
  • the hydraulic system of the wire saw machine is a single-pump driven hydraulic system, which reduces the cost of the hydraulic system and the difficulty of arranging equipment and pipelines compared with the existing double-pump driven hydraulic system.
  • the hydraulic system provided by the embodiments of the present disclosure further includes a flow regulating valve 18 .
  • the flow regulating valve 18 includes a second oil inlet 181 and a third oil outlet 182 .
  • the first oil outlet 62 of the priority flow distribution valve 6 is connected to the second oil inlet 181 of the flow regulating valve 18
  • the third oil outlet 182 of the flow regulating valve 18 is connected to the second hydraulic motor 10 .
  • the flow regulating valve 18 also includes a fourth oil outlet 183 connected to the oil drain D.
  • the third oil outlet 182 of the flow regulating valve 18 can also be connected to other hydraulic components, such as a third hydraulic motor, a hydraulic cylinder, etc. These hydraulic components can be arranged in parallel with the second hydraulic motor 10 , which will be described in detail later.
  • the flow regulating valve 18 By setting the flow regulating valve 18, the flow of hydraulic oil flowing from the first oil outlet 62 of the priority flow distribution valve 6 to the second hydraulic motor 10 or other hydraulic components can be reduced according to actual needs.
  • the priority flow distribution valve 6 and the flow regulating valve 18 By setting the priority flow distribution valve 6 and the flow regulating valve 18, the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators can be made more stable, thereby making the rotation and feeding of the wire saw more stable and improving the performance of the wire saw. The cutting efficiency, cutting precision and operation safety of the machine.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a first reversing valve 8 , and the first hydraulic motor 9 is connected to the priority flow distribution valve 6 through the first reversing valve 8 .
  • the first reversing valve 8 includes a third oil inlet 81 , a fifth oil outlet 82 , a first working port 83 and a second working port 84 .
  • the first hydraulic motor 9 includes a first interface 91 and a second interface 92 .
  • the third oil inlet 81 of the first reversing valve 8 is connected to the second oil outlet 63 of the priority flow distribution valve 6, and the first working port 83 of the first reversing valve 8 is connected to the first hydraulic motor 9.
  • the port 91 , the second working port 84 of the first reversing valve 8 is connected to the second port 92 of the first hydraulic motor 9 , and the fifth oil outlet 82 of the first reversing valve 8 is connected to the drain port D.
  • the first selector valve 8 includes a first passage and a second passage.
  • the hydraulic oil flows through the third oil inlet 81, the first working port 83, the first port 91, the second port 92, the second working port 84, and the fifth oil outlet 82;
  • the hydraulic oil flows through the third oil inlet 81 , the second working port 84 , the second port 92 , the first port 91 , the first working port 83 and the fifth oil outlet 82 in sequence.
  • the first reversing valve 8 may be a manual reversing valve, which also includes an off position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the first reversing valve 8 to reversing, so that the first reversing valve 8 can be switched between the first passage, the second passage or the off position.
  • the first reversing valve 8 may also include more passages, which is not limited in this embodiment of the present disclosure.
  • the first reversing valve 8 may also be a hydraulic reversing valve.
  • the first reversing valve 8 is used to control the reversing of the first hydraulic motor 9.
  • the rotation directions of the first hydraulic motor 9 are opposite to each other.
  • the first hydraulic motor 9 rotates clockwise in the figure to drive the wire saw to rotate clockwise; when the second passage is opened, the first hydraulic motor 9 rotates counterclockwise in the figure. Rotate to drive the wire saw to rotate counterclockwise; when both the first passage and the second passage are closed, the first hydraulic motor 9 stops rotating.
  • the first channel is connected, and the wire saw rotates clockwise; under special circumstances such as excessive resistance, the second channel is connected, and the wire saw rotates counterclockwise.
  • the wire saw can be cut normally or reversed when encountering an obstacle.
  • the first hydraulic motor 9 rotates counterclockwise in the figure; when the second passage is opened, the first hydraulic motor 9 rotates clockwise in the figure; When both the passage and the second passage are closed, the first hydraulic motor 9 stops rotating.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a first overflow valve 7 .
  • the first end 71 of the first overflow valve 7 is connected between the second oil outlet 63 of the priority flow distribution valve 6 and the third oil inlet 81 of the first reversing valve 8, the first end of the first overflow valve 7
  • Two ends 72 are connected to oil drain port D.
  • the first overflow valve 7 is configured to discharge the hydraulic oil to the oil discharge port D when the pressure or the flow output from the second oil outlet 63 of the priority flow distribution valve 6 is too high, so that the first reversing valve 8 and the first hydraulic motor 9 provide overpressure protection.
  • the first overflow valve 7 has a pressure critical value
  • the first overflow valve opens when the pressure at both ends is greater than the pressure critical value, thereby reducing the pressure at both ends; when the pressure is less than or equal to the pressure critical value, the first overflow valve The flow valve is closed, and the pressure threshold can be set according to actual needs.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a second reversing valve 17 , and the second hydraulic motor 10 is connected to the flow distribution valve 18 through the second reversing valve 17 .
  • the second reversing valve 17 includes a fourth oil inlet 171 , a sixth oil outlet 172 , a third working port 173 and a fourth working port 174 ; the second hydraulic motor 10 includes a third port 101 and a fourth port 102 .
  • the fourth oil inlet 171 of the second reversing valve 17 is connected to the third oil outlet 182 of the flow regulating valve 18, and the third working port 173 of the second reversing valve 17 is connected to the third port of the second hydraulic motor 10 101 , the fourth working port 174 of the second reversing valve 17 is connected to the fourth port 102 of the second hydraulic motor 10 , and the sixth oil outlet 172 of the second reversing valve 17 is connected to the drain port D.
  • the second switching valve 17 includes a third passage and a fourth passage.
  • the hydraulic oil flows through the fourth oil inlet 171, the third working interface 173, the third interface 101, the fourth interface 102, the fourth working interface 174, and the sixth oil outlet 172;
  • the hydraulic oil flows through the fourth oil inlet 171 , the fourth working port 174 , the fourth port 102 , the third port 101 , the third working port 173 and the sixth oil outlet 172 in sequence.
  • the second reversing valve 17 may be a manual reversing valve, which also includes an off position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the second reversing valve 17 to reversing, so that the second reversing valve 17 can be switched between the third passage, the fourth passage or the off position.
  • the second reversing valve 17 may also include more passages, which is not limited in this embodiment of the present disclosure.
  • the second reversing valve 17 may also be a hydraulic reversing valve.
  • the second reversing valve 17 is used to control the reversing of the second hydraulic motor 10 , and the rotation directions of the second hydraulic motor 10 are opposite to each other when the third passage is opened and when the fourth passage is opened.
  • the second hydraulic motor 10 rotates clockwise in the figure to drive the wire saw close to the object to be cut;
  • the fourth passage is opened, the second hydraulic motor 10 rotates counterclockwise in the figure. direction to drive the wire saw away from the object to be cut; when both the third passage and the fourth passage are closed, the second hydraulic motor 10 stops rotating.
  • the second hydraulic motor 10 rotates counterclockwise in the figure to drive the wire saw close to the object to be cut; when the fourth passage is opened, the second hydraulic motor 10 rotates along the Rotate clockwise in order to drive the wire saw away from the object to be cut; when both the third passage and the fourth passage are closed, the second hydraulic motor 10 stops rotating. In this way, the wire saw can be moved forward, backward or stopped.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a second relief valve 15 and a shuttle valve 16 .
  • the shuttle valve 16 includes a fifth oil inlet 161 , a sixth oil inlet 162 and a seventh oil outlet 163 .
  • the fifth oil inlet 161 of the shuttle valve 16 is connected between the third working interface 173 of the second reversing valve 17 and the third interface 101 of the second hydraulic motor 10, and the sixth oil inlet 162 of the shuttle valve 16 is connected to Between the fourth working port 174 of the second reversing valve 17 and the fourth port 102 of the second hydraulic motor 10, the seventh oil outlet 163 of the shuttle valve 16 is connected to the first end 151 of the second overflow valve 15, The second end 152 of the second overflow valve 15 is connected to the oil drain port D. As shown in FIG.
  • the shuttle valve 16 is configured to compare the pressures of the fifth oil inlet 161 and the sixth oil inlet 162, and communicate the oil inlet with the higher pressure with the seventh oil outlet 163, so that the pressure of the higher pressure oil
  • the oil enters the second relief valve 15, and after the hydraulic oil is pressure-regulated by the second relief valve 15, it enters the second hydraulic motor 10 to control the wire saw to move forward or backward.
  • the second relief valve 15 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the seventh oil outlet 163 of the shuttle valve 16 is too high, so as to provide an excess pressure for the second hydraulic motor 10 . pressure protection.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a third hydraulic motor 13 .
  • the third hydraulic motor 13 is connected to the third oil outlet 182 of the flow regulating valve 18 and arranged in parallel with the second hydraulic motor 10 .
  • the third hydraulic motor 13 is arranged in parallel with the second hydraulic motor 10, which means that the hydraulic oil of the third hydraulic motor 13 and the second hydraulic motor 10 all come from the flow regulating valve 18, and return to the oil discharge port D, the third hydraulic motor 13
  • the hydraulic oil circuit of the second hydraulic motor 10 is independent from each other.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a third reversing valve 20 , and the third hydraulic motor 13 can be connected to the third port of the flow regulating valve 18 through the third reversing valve 20 .
  • the third reversing valve 20 includes a seventh oil inlet 201 , an eighth oil outlet 202 , a fifth working port 203 and a sixth working port 204 ; the third hydraulic motor 13 includes a fifth port 131 and a sixth port 132 .
  • the seventh oil inlet 201 of the third reversing valve 20 is connected to the third oil outlet 182 of the flow distribution valve 18, and the fifth working port 203 of the third reversing valve 20 is connected to the fifth port of the third hydraulic motor 13 131 , the sixth working port 204 of the third reversing valve 20 is connected to the sixth port 132 of the third hydraulic motor 13 , and the eighth oil outlet 202 of the third reversing valve 20 is connected to the drain port D.
  • the third switching valve 20 includes a fifth passage and a sixth passage.
  • the hydraulic oil flows through the seventh oil inlet 201, the fifth working interface 203, the fifth interface 131, the sixth working interface 204, the sixth interface 132, and the eighth oil outlet 202;
  • the hydraulic oil flows through the seventh oil inlet 201 , the sixth working port 204 , the sixth port 132 , the fifth port 131 , the fifth working port 203 and the eighth oil outlet 202 in sequence.
  • the third reversing valve 20 may be a manual reversing valve, which also includes an open position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the third reversing valve 20 to reversing, so that the third reversing valve 20 can be switched between the fifth passage, the sixth passage or the disconnection position.
  • the third reversing valve 20 may also include more passages, which is not limited in this embodiment of the present disclosure.
  • the third reversing valve 20 may also be a hydraulic reversing valve.
  • the hydraulic components of the hydraulic system provided by the embodiments of the present disclosure are connected through hydraulic pipelines.
  • wire saw machines also include drums, which are used to wind hydraulic lines of hydraulic systems.
  • the third hydraulic motor 13 is used to drive the drum to rotate to wind the hydraulic pipeline.
  • the third hydraulic motor 13 can also be used to drive other functional elements, and embodiments of the present disclosure include but are not limited thereto.
  • the third reversing valve 20 is used to control the reversing of the third hydraulic motor 13 so as to drive the drum to rotate to retract or release the hydraulic pipeline.
  • the rotation directions of the third hydraulic motor 13 are opposite to each other. For example, when the fifth passage is opened, the third hydraulic motor 13 rotates clockwise in the figure to tighten the hydraulic pipeline; when the sixth passage is opened, the third hydraulic motor 13 rotates counterclockwise in the figure, to release the hydraulic pipeline; when both the fifth passage and the sixth passage are closed, the third hydraulic motor 13 stops rotating.
  • the hydraulic pipeline of the third hydraulic motor 13 may also be provided with a connected second shuttle valve 23 and a fourth relief valve 24 .
  • the connection mode of the second shuttle valve 23 and the fourth relief valve 24 on the hydraulic pipeline of the third hydraulic motor 13 is similar to that of the shuttle valve 16 and the second relief valve 15 on the hydraulic pipeline of the second hydraulic motor 10 , which will not be described in detail here.
  • the second shuttle valve 23 is configured to compare the pressures of the fifth working port 203 and the sixth working port 204, and communicate the working port with the higher pressure among the two with the fourth relief valve 24, and the hydraulic oil passes through the fourth relief valve. After the pressure of the valve 24 is adjusted, it enters the third hydraulic motor 13 again.
  • the fourth relief valve 24 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the fifth working port 203 or the sixth working port 204 is too high, so as to provide the third hydraulic motor 13 with Overpressure protection.
  • the third hydraulic motor 13 and the second hydraulic motor 10 do not work at the same time, which can be realized by controlling the second reversing valve 17 and the third reversing valve 20 to not communicate at the same time.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a first hydraulic cylinder 11 a connected to the third oil outlet 182 of the flow regulating valve 18 and arranged in parallel with the second hydraulic motor 10 .
  • the hydraulic system provided by the embodiment of the present disclosure further includes a fourth reversing valve 21 .
  • Figure 5 is an enlarged view of the dotted frame position in Figure 4, to more clearly show each interface of the second reversing valve 17, the third reversing valve 20 and the fourth reversing valve 21.
  • the fourth reversing valve 21 includes an eighth oil inlet 211 , a ninth oil outlet 212 , a seventh working interface 213 and an eighth working interface 214 .
  • the first hydraulic cylinder 11a includes a seventh port 11a1 and an eighth port 11a2.
  • the eighth oil inlet 211 of the fourth reversing valve 21 is connected to the third oil outlet 182 of the flow regulating valve 18, and the seventh working port 213 of the fourth reversing valve 21 is connected to the seventh port of the first hydraulic cylinder 11a 11a1, the eighth working port 214 of the fourth reversing valve 21 is connected to the eighth port 11a2 of the first hydraulic cylinder 11a, and the ninth oil outlet 212 of the fourth reversing valve 21 is connected to the drain port D.
  • the fourth switching valve 21 includes a seventh passage and an eighth passage.
  • the hydraulic oil flows through the eighth oil inlet 211, the seventh working port 213, the seventh port 11a1, the eighth working port 214, the eighth port 11a2, and the ninth oil outlet 212;
  • the hydraulic oil flows through the eighth oil inlet 211 , the eighth working port 214 , the eighth port 11a2 , the seventh port 11a1 , the seventh working port 213 , and the ninth oil outlet 212 .
  • the fourth reversing valve 21 may be a manual reversing valve, which also includes a disconnection position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the fourth reversing valve 21 to reversing, so that the fourth reversing valve 21 can be switched between the seventh passage, the eighth passage or the off position.
  • the fourth reversing valve 21 may also include more passages, which is not limited in this embodiment of the present disclosure.
  • the fourth reversing valve 21 may also be a hydraulic reversing valve.
  • the first hydraulic cylinder 11a may be one of the hydraulic cylinders HD1 driving the clamping device HD, and used to drive the movement of the claw HD2.
  • the first hydraulic cylinder 11 a can also be used to drive the cutting angle adjusting device AD.
  • the first hydraulic cylinder 11a can also be used to drive other functional elements.
  • the fourth reversing valve 21 is used to control the expansion and contraction of the first hydraulic cylinder 11a.
  • the first hydraulic cylinder 11a is extended; when the eighth passage is opened, the first hydraulic cylinder 11a is shortened; when both the seventh and eighth passages are closed, the first hydraulic cylinder 11a is stopped.
  • the seventh passage is opened, the first hydraulic cylinder 11a is shortened; when the eighth passage is opened, the first hydraulic cylinder 11a is extended.
  • the hydraulic pipeline of the first hydraulic cylinder 11a may also be provided with a third shuttle valve 25 and a fifth relief valve 26 connected thereto.
  • the connection mode of the third shuttle valve 25 and the fifth relief valve 26 on the hydraulic line of the first hydraulic cylinder 11a is similar to that of the shuttle valve 16 and the second relief valve 15 on the hydraulic line of the second hydraulic motor 10 , which will not be described in detail here.
  • the third shuttle valve 25 is configured to compare the pressures of the seventh working port 213 and the eighth working port 214, and communicate the working port with the higher pressure among the two with the fifth relief valve 26, and the hydraulic oil flows through the fifth relief valve. After the pressure is adjusted by the valve 26, it enters the first hydraulic cylinder 11a.
  • the fifth overflow valve 26 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the seventh working port 213 or the eighth working port 214 is too high, so as to provide the first hydraulic cylinder 11a with Overpressure protection.
  • the third hydraulic motor 13 and the second hydraulic motor 10 is in the working state at the same time, which can be controlled by controlling the second reversing valve 17, the third reversing valve 20 and the fourth reversing valve.
  • Reversing valve 21 is not simultaneously connected to realize.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a second hydraulic cylinder 11 b arranged in parallel with the first hydraulic cylinder 11 a.
  • the second hydraulic cylinder 11b includes a ninth port 11b1 and a tenth port 11b2, the seventh working port 213 of the fourth reversing valve 21 is connected to the ninth port 11b1 of the second hydraulic cylinder 11b, the eighth working port 213 of the fourth reversing valve 21
  • the working port 214 is connected to the tenth port 11b2 of the second hydraulic cylinder 11b.
  • the second hydraulic cylinder 11b and the first hydraulic cylinder 11a both use the fourth reversing valve 21 as a reversing switch, and both can work simultaneously.
  • the second hydraulic cylinder 11 b can also be one of the hydraulic cylinders HD1 driving the clamping device HD, and is used to drive the claw HD2 to move.
  • the second hydraulic cylinder 11 b can also be used to drive the cutting angle adjusting device AD.
  • the second hydraulic cylinder 11b can also be used to drive other functional elements.
  • the hydraulic system provided by the embodiments of the present disclosure further includes a diverter valve 12 .
  • the diverter valve 12 includes a first end 121 , a second end 122 and a third end 123 , and the first end 121 of the diverter valve 12 is connected to the eighth working interface 214 of the fourth reversing valve 21 , the second end 122 of the diverter valve 12 is connected to the tenth port 11b2 of the second hydraulic cylinder 11b, and the third end 123 of the diverter valve 12 is connected to the eighth port 11a2 of the first hydraulic cylinder 11a.
  • the diverter valve 12 is connected to the hydraulic lines of the first hydraulic cylinder 11a and the second hydraulic cylinder 11b, and is configured to make the ratio of the flow rate of the first hydraulic cylinder 11a and the flow rate of the second hydraulic cylinder 11b fixed, for example, make the first hydraulic cylinder 11a
  • the flow rate of the cylinder 11a is the same as that of the second hydraulic cylinder 11b.
  • the synchronous movement of the two can make the two claws approach or move away from each other at the same time, Improve clamping effect.
  • the first hydraulic cylinder 11a and the second hydraulic cylinder 11b are respectively used to drive the cutting angle adjusting device AD, the synchronous movement of the two can improve the cutting angle adjustment accuracy.
  • the hydraulic system provided by the embodiment of the present disclosure can also be provided with a larger number of hydraulic cylinders, which are arranged in parallel with the first hydraulic cylinder 11a and the second hydraulic cylinder 11b, and jointly use the fourth reversing valve 21 as a reversing switch. Hydraulic cylinders can work simultaneously.
  • the hydraulic system provided by the embodiments of the present disclosure further includes a balance valve 14 .
  • the first end 141 of the balance valve 14 is connected between the seventh working port 213 of the fourth reversing valve 21 and the seventh port 11a1 of the first hydraulic cylinder 11a or the ninth port 11b1 of the second hydraulic cylinder 11b.
  • the balance valve 14 The second end 142 of the second reversing valve 21 is connected between the eighth working interface 214 of the fourth reversing valve 21 and the first end 121 of the diverter valve 12 .
  • the balance valve 14 is configured to balance the flow of the first hydraulic cylinder 11a and the flow of the second hydraulic cylinder 11b.
  • the first hydraulic cylinder 11a and the second hydraulic cylinder 11b will be affected by the load during operation, so that pressure changes will occur, and such pressure changes may cause the hydraulic cylinders to malfunction.
  • the balance valve 14 can reduce or remove the pressure change caused by the load, so as to prevent the first hydraulic cylinder 11a and the second hydraulic cylinder 11b from malfunctioning.
  • the hydraulic system provided by the embodiment of the present disclosure can also be provided with other functional elements, and other functional elements can be connected with the hydraulic pipeline of the second hydraulic motor 10, the hydraulic pipeline of the third hydraulic motor 13, the first hydraulic cylinder 11a and The hydraulic lines of the second hydraulic cylinder 11b are arranged in parallel to realize other functions.
  • the hydraulic system provided by the embodiment of the present disclosure further includes a hydraulic oil tank 22 , a filter 1 and a third relief valve 3 .
  • the filter 1 is connected between the inlet of the hydraulic pump 2 and the hydraulic oil tank 22; the first end 31 of the third overflow valve 3 is connected between the outlet of the hydraulic pump and the priority flow distribution valve 6, and the third overflow valve 3
  • the second end 32 is connected to the hydraulic tank 22 .
  • Filter 1 is used to filter out impurities in the hydraulic oil.
  • the third relief valve 3 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the hydraulic pump 2 is too high, thereby providing Overpressure protection.
  • the hydraulic system further includes a pressure gauge 4 connected to the outlet of the hydraulic pump 2 for measuring the output pressure of the hydraulic pump 2 .
  • the hydraulic system provided by the embodiment of the present disclosure further includes a thermostat 5 and a radiator 19 .
  • the inlet of the radiator 19 is connected to the drain port D, and the outlet of the radiator is connected to the hydraulic oil tank 22 .
  • the thermostat 5 includes a first inlet A, a first outlet B and a second outlet C.
  • the first inlet A of the thermostat 5 is connected to the drain port D, the first outlet B of the thermostat 5 is connected to the hydraulic oil tank 22 , and the second outlet C of the thermostat 5 is connected to the inlet of the radiator 19 .
  • the radiator 19 is configured to cool hydraulic oil.
  • the thermostat 5 has a set temperature.
  • the second outlet C When the temperature of the hydraulic oil is lower than the set temperature, the second outlet C is closed and the first outlet B is opened. At this time, the hydraulic oil coming in from the drain port D can directly enter the hydraulic oil tank 22 When the temperature of the hydraulic oil is greater than or equal to the set temperature, the first outlet B is closed, and the second outlet C is opened. At this time, the hydraulic oil coming in from the drain port D is first cooled by the radiator 19, and then enters the hydraulic oil tank 22. By setting the thermostat and radiator, it can ensure that the temperature of the hydraulic oil returning to the hydraulic oil tank will not be too high.

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Abstract

A hydraulic system of a wire saw machine and a wire saw machine are disclosed. The hydraulic system of a wire saw machine comprises a hydraulic pump (2), a priority flow distribution valve (6), a first hydraulic motor (9), a second hydraulic motor (10), and an oil drain port (D). The priority flow distribution valve comprises a first oil inlet (61), a first oil outlet (62), and a second oil outlet (63), the first oil outlet is configured to output a constant flow, the second oil outlet is configured to output the remaining flow, the first oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor. According to the hydraulic system of a wire saw machine, the flow distributed to the first hydraulic motor, the second hydraulic motor, and other actuators is more stable by providing the priority flow distribution valve, so that the rotating speed of the wire saw is stable. Compared with existing single-pump driven hydraulic systems, the cutting efficiency and operation safety of the wire saw machine are improved.

Description

绳锯机的液压系统和绳锯机Hydraulic system of wire saw machine and wire saw machine
相关申请的交叉引用Cross References to Related Applications
出于所有目的,本申请要求于2021年9月13日递交的中国专利申请第202111068523.6号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。For all purposes, this application claims the priority of Chinese Patent Application No. 202111068523.6 filed on September 13, 2021, and the content disclosed in the above Chinese Patent Application is hereby cited in its entirety as a part of this application.
技术领域technical field
本公开的实施例涉及一种绳锯机的液压系统和绳锯机。Embodiments of the present disclosure relate to a hydraulic system of a wire saw machine and the wire saw machine.
背景技术Background technique
绳锯机是一种将高硬度的颗粒物(例如金刚石)串成绳锯,绳锯做高速运动以切割待切割物的设备。采用绳锯机进行柔性机械切割是一种高效且精密的切割方法,可以在同一次切削过程中实现切削不同材料,如岩石、混凝土以及钢材等,且作业受环境因素影响较小,在建筑物的破碎切割,石材开采、荒料加工,钢筋混凝土结构物拆除,海洋结构物维修等工程中显现出独特的优势。绳锯机具有操作简单、对环境要求低、切割效率高以及切口质量好等优点,大大降低了企业的改造成本。The wire saw machine is a kind of equipment that strings high-hardness particles (such as diamond) into a wire saw, and the wire saw moves at high speed to cut the object to be cut. Using a wire saw machine for flexible mechanical cutting is an efficient and precise cutting method that can cut different materials such as rocks, concrete and steel in the same cutting process, and the operation is less affected by environmental factors. It has unique advantages in crushing and cutting, stone mining, block processing, demolition of reinforced concrete structures, and maintenance of marine structures. The wire saw machine has the advantages of simple operation, low environmental requirements, high cutting efficiency and good incision quality, which greatly reduces the transformation cost of the enterprise.
绳锯机按照驱动方式可分为电动式和液压式。与液压式相比,相同功率下,电动式绳锯机的锯头部分质量和体积更大,导致锯头部分下垂使绳锯在切割时更易抖动,且不适用于水下切割的工况。现有的液压式绳锯机大多为单泵驱动的液压系统,无法保障各执行元件(例如切割马达和进给马达)的流量的稳定性,导致绳锯在多执行元件同时工作时,切割马达流量变小,绳锯转速变慢使得切割效率降低。现有的液压式绳锯机也有双泵驱动的液压系统,虽然能够确保切割马达转速不受其他执行元件动作的影响,但是需要两个液压泵同时工作,会增加液压系统的成本及设备和管路的布置难度。According to the driving mode, the wire saw machine can be divided into electric type and hydraulic type. Compared with the hydraulic type, under the same power, the mass and volume of the saw head of the electric wire saw machine are larger, which causes the saw head to sag and makes the wire saw more likely to shake during cutting, and is not suitable for underwater cutting conditions. Most of the existing hydraulic wire saw machines are hydraulic systems driven by a single pump, which cannot guarantee the stability of the flow rate of each actuator (such as cutting motor and feed motor). The flow rate becomes smaller, and the speed of the wire saw becomes slower, which reduces the cutting efficiency. The existing hydraulic wire saw machine also has a hydraulic system driven by two pumps. Although it can ensure that the cutting motor speed is not affected by the action of other actuators, it requires two hydraulic pumps to work at the same time, which will increase the cost of the hydraulic system and the cost of equipment and piping. Road layout is difficult.
发明内容Contents of the invention
本公开的实施例提供一种绳锯机的液压系统和绳锯机。该绳锯机的液压系统包括液压泵、优先流量分配阀、第一液压马达、第二液压马达和泄油口。 优先流量分配阀包括第一进油口、第一出油口和第二出油口,第一出油口被配置为输出恒定流量,第二出油口被配置为输出剩余的流量,第一进油口连接到液压泵,第一出油口连接到第二液压马达,第二出油口连接到第一液压马达。该绳锯机的液压系统通过设置优先流量分配阀,使分配到第一液压马达、第二液压马达以及其他执行元件的流量更加稳定,从而使绳锯转速稳定,相比于现有的单泵驱动液压系统,提高了绳锯机的切割效率和作业安全性。另外,该绳锯机的液压系统为单泵驱动液压系统,相比于现有的双泵驱动液压系统,降低了液压系统的成本及设备和管路的布置难度。Embodiments of the present disclosure provide a hydraulic system of a wire saw machine and the wire saw machine. The hydraulic system of the wire saw machine includes a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port. The priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, the second oil outlet is configured to output a remaining flow, and the first oil outlet is configured to output a remaining flow. The oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor. The hydraulic system of the wire saw machine makes the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators more stable by setting the priority flow distribution valve, so that the speed of the wire saw is stable. Compared with the existing single pump The driving hydraulic system improves the cutting efficiency and operation safety of the wire saw machine. In addition, the hydraulic system of the wire saw machine is a single-pump driven hydraulic system, which reduces the cost of the hydraulic system and the difficulty of arranging equipment and pipelines compared with the existing double-pump driven hydraulic system.
本公开一实施例提供一种绳锯机的液压系统,包括液压泵、优先流量分配阀、第一液压马达、第二液压马达和泄油口,所述第一液压马达被配置为驱动绳锯机的切割装置运动,所述第二液压马达被配置为驱动绳锯机的进给装置运动。所述优先流量分配阀包括第一进油口、第一出油口和第二出油口,所述第一出油口被配置为输出恒定流量,所述第二出油口被配置为输出剩余的流量,所述第一进油口连接到所述液压泵,所述第一出油口连接到所述第二液压马达,所述第二出油口连接到所述第一液压马达。An embodiment of the present disclosure provides a hydraulic system of a wire saw machine, including a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port, the first hydraulic motor is configured to drive a wire saw The cutting device of the wire saw machine moves, and the second hydraulic motor is configured to drive the feed device of the wire saw machine to move. The priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, and the second oil outlet is configured to output For the remaining flow, the first oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor.
在一些示例中,所述液压系统还包括流量调节阀,所述流量调节阀包括第二进油口和第三出油口,所述第一出油口连接到所述第二进油口,所述第三出油口连接到所述第二液压马达。In some examples, the hydraulic system further includes a flow regulating valve, the flow regulating valve includes a second oil inlet and a third oil outlet, the first oil outlet is connected to the second oil inlet, The third oil outlet is connected to the second hydraulic motor.
在一些示例中,所述流量调节阀还包括第四出油口,所述第四出油口连接到所述泄油口。In some examples, the flow regulating valve further includes a fourth oil outlet connected to the oil drain port.
在一些示例中,所述液压系统还包括第一换向阀,所述第一换向阀包括第三进油口、第五出油口、第一工作接口和第二工作接口,所述第一液压马达包括第一接口和第二接口,所述第三进油口连接到所述第二出油口,所述第一工作接口连接到所述第一接口,所述第二工作接口连接到所述第二接口,所述第五出油口连接到所述泄油口。In some examples, the hydraulic system further includes a first reversing valve, the first reversing valve includes a third oil inlet, a fifth oil outlet, a first working port and a second working port, the first A hydraulic motor includes a first port and a second port, the third oil inlet is connected to the second oil outlet, the first working port is connected to the first port, and the second working port is connected to to the second port, the fifth oil outlet is connected to the drain port.
在一些示例中,所述第一换向阀包括第一通路和第二通路,在所述第一通路中,液压油的流动方向为依次经过所述第三进油口、所述第一工作接口、所述第一接口、所述第二接口、所述第二工作接口、所述第五出油口;在所述第二通路中,液压油的流动方向为依次经过所述第三进油口、所述第二工作接口、所述第二接口、所述第一接口、所述第一工作接口、所述第五出油口。In some examples, the first reversing valve includes a first passage and a second passage, and in the first passage, the flow direction of hydraulic oil is sequentially passing through the third oil inlet, the first working interface, the first interface, the second interface, the second working interface, and the fifth oil outlet; in the second passage, the hydraulic oil flows through the third inlet in sequence. oil port, the second working port, the second port, the first port, the first working port, and the fifth oil outlet.
在一些示例中,所述液压系统还包括第一溢流阀,所述第一溢流阀的第一 端连接到所述第二出油口和所述第三进油口之间,所述第一溢流阀的第二端连接到所述泄油口。In some examples, the hydraulic system further includes a first relief valve, the first end of the first relief valve is connected between the second oil outlet and the third oil inlet, the A second end of the first relief valve is connected to the drain port.
在一些示例中,所述液压系统还包括第二换向阀,所述第二换向阀包括第四进油口、第六出油口、第三工作接口和第四工作接口,所述第二液压马达包括第三接口和第四接口,所述第四进油口连接到所述第三出油口,所述第三工作接口连接到所述第三接口,所述第四工作接口连接到所述第四接口,所述第六出油口连接到所述泄油口。In some examples, the hydraulic system further includes a second reversing valve, the second reversing valve includes a fourth oil inlet, a sixth oil outlet, a third working interface and a fourth working interface, the first The second hydraulic motor includes a third port and a fourth port, the fourth oil inlet is connected to the third oil outlet, the third working port is connected to the third port, and the fourth working port is connected to to the fourth port, and the sixth oil outlet is connected to the drain port.
在一些示例中,所述第二换向阀包括第三通路和第四通路,在所述第三通路中,液压油的流动方向为依次经过所述第四进油口、所述第三工作接口、所述第三接口、所述第四接口、所述第四工作接口、所述第六出油口;在所述第四通路中,液压油的流动方向为依次经过所述第四进油口、所述第四工作接口、所述第四接口、所述第三接口、所述第三工作接口、所述第六出油口。In some examples, the second reversing valve includes a third passage and a fourth passage, and in the third passage, the hydraulic oil flows through the fourth oil inlet, the third working interface, the third interface, the fourth interface, the fourth working interface, and the sixth oil outlet; in the fourth passage, the hydraulic oil flows through the fourth inlet in sequence. oil port, the fourth working port, the fourth port, the third port, the third working port, and the sixth oil outlet.
在一些示例中,所述液压系统还包括第二溢流阀和梭阀,所述梭阀包括第五进油口、第六进油口和第七出油口,所述第五进油口连接到所述第三工作接口和所述第三接口之间,所述第六进油口连接到所述第四工作接口和所述第四接口之间,所述第七出油口连接到所述第二溢流阀的第一端,所述第二溢流阀的第二端连接到所述泄油口,所述梭阀被配置为比较所述第五进油口和所述第六进油口的压力,并将二者中压力更高的进油口与所述第七出油口连通,使压力更高的液压油进入所述第二溢流阀。In some examples, the hydraulic system further includes a second relief valve and a shuttle valve, the shuttle valve includes a fifth oil inlet, a sixth oil inlet and a seventh oil outlet, the fifth oil inlet connected between the third working port and the third port, the sixth oil inlet is connected between the fourth working port and the fourth port, and the seventh oil outlet is connected to The first end of the second relief valve, the second end of the second relief valve is connected to the drain port, and the shuttle valve is configured to compare the fifth oil inlet port with the first The pressure of the six oil inlets is connected, and the oil inlet with higher pressure among the two is communicated with the seventh oil outlet, so that the hydraulic oil with higher pressure enters the second relief valve.
在一些示例中,所述液压系统还包括第三液压马达,连接到所述流量调节阀的所述第三出油口,并且与所述第二液压马达并联设置。In some examples, the hydraulic system further includes a third hydraulic motor connected to the third oil outlet of the flow regulating valve and arranged in parallel with the second hydraulic motor.
在一些示例中,所述液压系统还包括第三换向阀,所述第三换向阀包括第七进油口、第八出油口、第五工作接口和第六工作接口,所述第三液压马达包括第五接口和第六接口,所述第七进油口连接到所述第三出油口,所述第五工作接口连接到所述第五接口,所述第六工作接口连接到所述第六接口,所述第八出油口连接到所述泄油口。In some examples, the hydraulic system further includes a third reversing valve, the third reversing valve includes a seventh oil inlet, an eighth oil outlet, a fifth working port and a sixth working port, the first Three hydraulic motors include a fifth port and a sixth port, the seventh oil inlet is connected to the third oil outlet, the fifth working port is connected to the fifth port, and the sixth working port is connected to To the sixth port, the eighth oil outlet is connected to the drain port.
在一些示例中,所述液压系统还包括第一液压缸,连接到所述流量调节阀的所述第三出油口,并且与所述第二液压马达并联设置。In some examples, the hydraulic system further includes a first hydraulic cylinder connected to the third oil outlet of the flow regulating valve and arranged in parallel with the second hydraulic motor.
在一些示例中,所述液压系统还包括第四换向阀,所述第四换向阀包括第八进油口、第九出油口、第七工作接口和第八工作接口,所述第一液压缸包括第七接口和第八接口,所述第八进油口连接到所述第三出油口,所述第七工作 接口连接到所述第七接口,所述第八工作接口连接到所述第八接口,所述第九出油口连接到所述泄油口。In some examples, the hydraulic system further includes a fourth reversing valve, the fourth reversing valve includes an eighth oil inlet, a ninth oil outlet, a seventh working port and an eighth working port, the first A hydraulic cylinder includes a seventh port and an eighth port, the eighth oil inlet is connected to the third oil outlet, the seventh working port is connected to the seventh port, and the eighth working port is connected to to the eighth port, and the ninth oil outlet is connected to the oil drain port.
在一些示例中,所述液压系统还包括第二液压缸,与所述第一液压缸并联设置,所述第二液压缸包括第九接口和第十接口,所述第七工作接口连接到所述第九接口,所述第八工作接口连接到所述第十接口。In some examples, the hydraulic system further includes a second hydraulic cylinder arranged in parallel with the first hydraulic cylinder, the second hydraulic cylinder includes a ninth port and a tenth port, and the seventh working port is connected to the The ninth interface, the eighth working interface is connected to the tenth interface.
在一些示例中,所述液压系统还包括分流阀,所述分流阀包括第一端、第二端和第三端,所述分流阀的第一端连接到所述第八工作接口,所述分流阀的第二端连接到所述第二液压缸的所述第十接口,所述分流阀的第三端连接到所述第一液压缸的所述第八接口,所述分流阀被配置为使所述第一液压缸的流量和所述第二液压缸的流量的比例固定。In some examples, the hydraulic system further includes a diverter valve, the diverter valve includes a first end, a second end and a third end, the first end of the diverter valve is connected to the eighth working interface, the The second end of the diverter valve is connected to the tenth port of the second hydraulic cylinder, the third end of the diverter valve is connected to the eighth port of the first hydraulic cylinder, and the diverter valve is configured In order to make the ratio of the flow rate of the first hydraulic cylinder and the flow rate of the second hydraulic cylinder fixed.
在一些示例中,所述液压系统还包括平衡阀,所述平衡阀的第一端连接到所述第七工作接口和所述第一液压缸的所述第七接口或所述第二液压缸的所述第九接口之间,所述平衡阀的第二端连接到所述第八工作接口和所述分流阀的第一端之间,所述平衡阀被配置为平衡所述第一液压缸的流量和所述第二液压缸的流量。In some examples, the hydraulic system further includes a balance valve, the first end of which is connected to the seventh working port and the seventh port of the first hydraulic cylinder or the second hydraulic cylinder Between the ninth port, the second end of the balance valve is connected between the eighth working port and the first end of the diverter valve, the balance valve is configured to balance the first hydraulic pressure cylinder flow and the flow of the second hydraulic cylinder.
在一些示例中,所述液压系统还包括:液压油箱;过滤器,连接在所述液压泵的入口和所述液压油箱之间;以及第三溢流阀,所述第三溢流阀的第一端连接到所述液压泵的出口和所述优先流量分配阀之间,所述第三溢流阀的第二端连接到所述液压油箱。In some examples, the hydraulic system further includes: a hydraulic oil tank; a filter connected between the inlet of the hydraulic pump and the hydraulic oil tank; and a third relief valve, the third relief valve of the third relief valve One end is connected between the outlet of the hydraulic pump and the priority flow distribution valve, and the second end of the third overflow valve is connected to the hydraulic oil tank.
在一些示例中,所述液压系统还包括节温器和散热器,所述散热器的入口连接所述泄油口,所述散热器的出口连接所述液压油箱,所述节温器包括第一入口、第一出口和第二出口,所述第一入口连接到所述泄油口,所述第一出口连接到所述液压油箱,所述第二出口连接到所述散热器的入口,所述散热器被配置为冷却液压油;所述节温器具有设定温度,在液压油的温度低于所述设定温度时,所述第二出口关闭,所述第一出口打开;在液压油的温度大于等于所述设定温度时,所述第一出口关闭,所述第二出口打开。In some examples, the hydraulic system further includes a thermostat and a radiator, the inlet of the radiator is connected to the oil drain port, the outlet of the radiator is connected to the hydraulic oil tank, and the thermostat includes a second an inlet, a first outlet and a second outlet, the first inlet is connected to the drain port, the first outlet is connected to the hydraulic oil tank, the second outlet is connected to the inlet of the radiator, The radiator is configured to cool hydraulic oil; the thermostat has a set temperature, and when the temperature of the hydraulic oil is lower than the set temperature, the second outlet is closed and the first outlet is opened; When the temperature of the hydraulic oil is greater than or equal to the set temperature, the first outlet is closed and the second outlet is opened.
本公开一实施例提供一种绳锯机,包括切割装置、进给装置以及上述任一实施例提供的液压系统,所述切割装置包括绳锯,所述绳锯被配置为切割待切割物,所述进给装置被配置为调节所述绳锯的位置,所述第一液压马达与所述切割装置连接;所述第二液压马达与所述进给装置连接。An embodiment of the present disclosure provides a wire saw machine, including a cutting device, a feeding device, and the hydraulic system provided in any one of the above embodiments, the cutting device includes a wire saw, and the wire saw is configured to cut an object to be cut, The feeding device is configured to adjust the position of the wire saw, the first hydraulic motor is connected with the cutting device; the second hydraulic motor is connected with the feeding device.
在一些示例中,所述绳锯机还包括支架和切割角度调节装置,所述切割角 度调节装置分别连接所述支架和所述切割装置,所述切割角度调节装置被配置为调节所述切割装置与所述支架之间的夹角。In some examples, the wire saw machine further includes a bracket and a cutting angle adjusting device, the cutting angle adjusting device is respectively connected to the bracket and the cutting device, and the cutting angle adjusting device is configured to adjust the Angle with the bracket.
附图说明Description of drawings
为了更清楚地说明本公开实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本公开的一些实施例,而非对本公开的限制。In order to illustrate the technical solutions of the embodiments of the present disclosure more clearly, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description only relate to some embodiments of the present disclosure, rather than limiting the present disclosure .
图1为根据本公开一实施例的绳锯机的平面结构示意图;1 is a schematic plan view of a wire saw machine according to an embodiment of the present disclosure;
图2为根据本公开一实施例的绳锯机的三维结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a wire saw machine according to an embodiment of the present disclosure;
图3为根据本公开一实施例的又一绳锯机的平面结构示意图;3 is a schematic plan view of another wire saw machine according to an embodiment of the present disclosure;
图4为根据本公开一实施例的液压系统的原理和结构示意图;以及4 is a schematic diagram of the principle and structure of a hydraulic system according to an embodiment of the present disclosure; and
图5为图4中虚线框位置的放大图。FIG. 5 is an enlarged view of the dotted frame in FIG. 4 .
具体实施方式Detailed ways
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本公开的一部分实施例,而不是全部的实施例。基于所描述的本公开的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Apparently, the described embodiments are some of the embodiments of the present disclosure, not all of them. Based on the described embodiments of the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without creative effort fall within the protection scope of the present disclosure.
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。Unless otherwise defined, the technical terms or scientific terms used in the present disclosure shall have the usual meanings understood by those skilled in the art to which the present disclosure belongs. "First", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Comprising" or "comprising" and similar words mean that the elements or items appearing before the word include the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
本公开的实施例提供一种绳锯机的液压系统和绳锯机。该绳锯机的液压系统包括液压泵、优先流量分配阀、第一液压马达、第二液压马达和泄油口,第一液压马达被配置为驱动绳锯机的切割装置运动,第二液压马达被配置为驱动绳锯机的进给装置运动。优先流量分配阀包括第一进油口、第一出油口和第二出油口,第一出油口被配置为输出恒定流量,第二出油口被配置为输出剩 余的流量,第一进油口连接到液压泵,第一出油口连接到第二液压马达,第二出油口连接到第一液压马达。Embodiments of the present disclosure provide a hydraulic system of a wire saw machine and the wire saw machine. The hydraulic system of the wire saw machine includes a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port, the first hydraulic motor is configured to drive the cutting device of the wire saw machine to move, and the second hydraulic motor A feed device configured to drive movement of a wire saw machine. The priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, the second oil outlet is configured to output a remaining flow, and the first oil outlet is configured to output a remaining flow. The oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic motor.
该绳锯机的液压系统通过设置优先流量分配阀,使分配到第一液压马达、第二液压马达以及其他执行元件的流量更加稳定,从而使绳锯转速稳定,相比于现有的单泵驱动液压系统,提高了绳锯机的切割效率和作业安全性。另外,该绳锯机的液压系统为单泵驱动液压系统,相比于现有的双泵驱动液压系统,降低了液压系统的成本及设备和管路的布置难度。The hydraulic system of the wire saw machine makes the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators more stable by setting the priority flow distribution valve, so that the speed of the wire saw is stable. Compared with the existing single pump The driving hydraulic system improves the cutting efficiency and operation safety of the wire saw machine. In addition, the hydraulic system of the wire saw machine is a single-pump driven hydraulic system, which reduces the cost of the hydraulic system and the difficulty of arranging equipment and pipelines compared with the existing double-pump driven hydraulic system.
下面结合附图对本公开实施例提供的绳锯机的液压系统和绳锯机进行详细描述。The hydraulic system of the wire saw machine and the wire saw machine provided by the embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings.
本公开一实施例提供一种绳锯机,图1为该绳锯机的平面结构示意图,图2为该绳锯机的三维结构示意图。如图1和图2所示,绳锯机包括切割装置CD、进给装置FD以及用于控制切割装置CD和进给装置FD的液压系统。切割装置CD包括绳锯CD1,绳锯CD1被配置为切割待切割物,绳锯CD1可以为金刚石绳锯;进给装置FD被配置为调节绳锯CD1与待切割物之间的相对位置,即切割位置。液压系统包括进给控制系统和切割控制系统。进给控制系统包括进给马达,进给马达与进给装置FD连接,以驱动进给装置FD运动,从而调节绳锯CD1的切割位置;切割控制系统包括切割马达,切割马达与切割装置CD连接,以驱动切割装置CD运动,从而驱动绳锯CD1进行切割。例如,进给马达和切割马达均为液压马达。例如,该绳锯机可以为金刚石绳锯机。An embodiment of the present disclosure provides a wire saw machine. FIG. 1 is a schematic plan view of the wire saw machine, and FIG. 2 is a three-dimensional schematic view of the wire saw machine. As shown in Figures 1 and 2, the wire saw machine includes a cutting device CD, a feeding device FD, and a hydraulic system for controlling the cutting device CD and the feeding device FD. The cutting device CD includes a wire saw CD1, the wire saw CD1 is configured to cut the object to be cut, and the wire saw CD1 can be a diamond wire saw; the feeding device FD is configured to adjust the relative position between the wire saw CD1 and the object to be cut, namely cutting position. The hydraulic system includes feed control system and cutting control system. The feed control system includes a feed motor, which is connected to the feed device FD to drive the feed device FD to move, thereby adjusting the cutting position of the wire saw CD1; the cutting control system includes a cutting motor, which is connected to the cutting device CD , to drive the cutting device CD to move, thereby driving the wire saw CD1 to cut. For example, both the feed motor and the cutting motor are hydraulic motors. For example, the wire saw machine may be a diamond wire saw machine.
本公开实施例提供的绳锯机可以通过绳锯切割待切割物。The wire saw machine provided by the embodiment of the present disclosure can cut the object to be cut by the wire saw.
在一些示例中,如图1所示,绳锯机的切割装置CD可以包括驱动轮CD2和多个从动轮CD3,绳锯CD1缠绕在驱动轮CD2和从动轮CD3上,驱动轮CD2与切割马达连接(图1和图2未示出切割马达,其可以位于图1中驱动轮CD2的下方),在切割马达的驱动下转动,从而带动绳锯CD1沿图1中的顺时针方向转动或逆时针方向转动。例如,在绳锯机的正常切割工作中,绳锯CD1沿图1中的顺时针方向转动;在一些特殊情况,例如当绳锯在切割过程中被卡住时,绳锯CD1可以沿图1中的逆时针方向转动以从被卡住的状态脱开。In some examples, as shown in Figure 1, the cutting device CD of the wire saw machine can include a driving wheel CD2 and a plurality of driven wheels CD3, the wire saw CD1 is wound on the driving wheel CD2 and the driven wheel CD3, and the driving wheel CD2 and the cutting motor connected (the cutting motor is not shown in Fig. 1 and Fig. 2, which may be located under the driving wheel CD2 in Fig. Turn clockwise. For example, in the normal cutting work of the wire saw machine, the wire saw CD1 rotates clockwise in Figure 1; in some special cases, such as when the wire saw is stuck during cutting, the wire saw CD1 can rotate along Turn it counterclockwise to release it from being stuck.
在一些示例中,如图2所示,虚线框F的位置为进给马达的安装位置,进给马达连接齿轮传动机构,以带动绳锯前进或后退。In some examples, as shown in FIG. 2 , the position of the dotted frame F is the installation position of the feed motor, and the feed motor is connected to the gear transmission mechanism to drive the wire saw forward or backward.
如图2所示,绳锯机还可以包括支架S和切割角度调节装置AD,切割角度调节装置AD被配置为调节切割装置CD与支架S之间的夹角。例如,切割角度调节装置AD分别连接支架S和切割装置CD,通过调节支架S与切割装置CD的夹角,可以调节切割装置CD与待切割物的夹角。例如,切割角度调节装置AD可以通过液压缸的伸缩来实现切割角度调节。As shown in FIG. 2 , the wire saw machine may further include a support S and a cutting angle adjusting device AD, and the cutting angle adjusting device AD is configured to adjust the angle between the cutting device CD and the support S. For example, the cutting angle adjusting device AD is respectively connected to the support S and the cutting device CD, and by adjusting the angle between the support S and the cutting device CD, the angle between the cutting device CD and the object to be cut can be adjusted. For example, the cutting angle adjusting device AD can adjust the cutting angle by expanding and contracting the hydraulic cylinder.
图3为又一绳锯机的平面结构示意图,如图3所示,绳锯机还可以包括夹紧装置HD。例如,夹紧装置HD可以包括两个液压缸HD1和两个卡爪HD2,两个液压缸可以通过伸缩来使两个卡爪靠近或远离,从而夹紧或松开待切割物。当然,液压缸和卡爪还可以为其他数量,本公开实施例不限定液压缸和卡爪的具体数量。Fig. 3 is a schematic plan view of another wire saw machine. As shown in Fig. 3, the wire saw machine may further include a clamping device HD. For example, the clamping device HD may include two hydraulic cylinders HD1 and two claws HD2, and the two hydraulic cylinders can be stretched to make the two claws approach or move away, thereby clamping or loosening the object to be cut. Of course, other numbers of hydraulic cylinders and claws may also be used, and the embodiments of the present disclosure do not limit the specific numbers of hydraulic cylinders and claws.
在本公开实施例提供的绳锯机中,液压系统的各个元件均为液压元件,不包含电气元件,因此更加适用于水下长时间作业,例如海下管道切割作业。通过设置夹紧装置,可以提高切割精度和切割稳定性,通过设置切割角度调节装置,可以提高切割范围和切割灵活性。In the wire saw machine provided by the embodiments of the present disclosure, each component of the hydraulic system is a hydraulic component and does not contain electrical components, so it is more suitable for long-term underwater operations, such as underwater pipeline cutting operations. By setting the clamping device, the cutting precision and cutting stability can be improved, and by setting the cutting angle adjustment device, the cutting range and cutting flexibility can be improved.
本公开一实施例提供一种用于驱动上述绳锯机的液压系统,图4为该液压系统的原理和结构示意图。如图4所示,液压系统包括液压泵2、优先流量分配阀6、第一液压马达9、第二液压马达10和泄油口D。第一液压马达9被配置为驱动绳锯机的切割装置CD运动,第二液压马达10被配置为驱动绳锯机的进给装置FD运动。优先流量分配阀6包括第一进油口61、第一出油口62和第二出油口63,第一出油口62被配置为输出恒定流量,第二出油口63被配置为输出剩余的流量。优先流量分配阀6的第一进油口61连接到液压泵2,优先流量分配阀6的第一出油口62连接到第二液压马达10,优先流量分配阀6的第二出油口63连接到第一液压马达9。An embodiment of the present disclosure provides a hydraulic system for driving the above-mentioned wire saw machine, and FIG. 4 is a schematic diagram of the principle and structure of the hydraulic system. As shown in FIG. 4 , the hydraulic system includes a hydraulic pump 2 , a priority flow distribution valve 6 , a first hydraulic motor 9 , a second hydraulic motor 10 and an oil drain port D. The first hydraulic motor 9 is configured to drive the cutting device CD of the wire saw machine to move, and the second hydraulic motor 10 is configured to drive the feed device FD of the wire saw machine to move. The priority flow distribution valve 6 includes a first oil inlet 61, a first oil outlet 62 and a second oil outlet 63, the first oil outlet 62 is configured to output a constant flow, and the second oil outlet 63 is configured to output remaining traffic. The first oil inlet 61 of the priority flow distribution valve 6 is connected to the hydraulic pump 2, the first oil outlet 62 of the priority flow distribution valve 6 is connected to the second hydraulic motor 10, and the second oil outlet 63 of the priority flow distribution valve 6 Connected to the first hydraulic motor 9.
例如,液压泵2可以为变量柱塞泵,也可以为定量泵、压力切断泵、负载敏感泵等,其输出流量可以通过调节发动机转速来调节。For example, the hydraulic pump 2 can be a variable displacement plunger pump, or a fixed displacement pump, a pressure cutoff pump, a load sensing pump, etc., and its output flow can be adjusted by adjusting the engine speed.
例如,第一液压马达9为上述的切割马达,被配置为驱动绳锯转动;第二液压马达10为上述的进给马达,被配置为驱动绳锯靠近或远离待切割物。For example, the first hydraulic motor 9 is the above-mentioned cutting motor configured to drive the wire saw to rotate; the second hydraulic motor 10 is the above-mentioned feed motor configured to drive the wire saw to approach or move away from the object to be cut.
例如,第一液压马达9的工作压力高于第二液压马达10的工作压力。本公开的实施例包括但不限于此。For example, the working pressure of the first hydraulic motor 9 is higher than the working pressure of the second hydraulic motor 10 . Embodiments of the present disclosure include, but are not limited to.
当第一液压马达9和第二液压马达10同时工作时,优先流量分配阀6可以将液压泵2输送的流量分出指定的流量从第一出油口62(也可以称为优先 口)流出,然后进入第二液压马达10,以驱动进给装置FD运动;剩下的流量从第二出油口63流出,然后进入第一液压马达9,以驱动切割装置CD运动。如此,第二液压马达10的流量稳定,而进入第一液压马达9的流量为液压泵2出口的流量减去从第一出油口62流出的流量,其可以通过调节液压泵2的输出流量来控制,如此,第一液压马达9和第二液压马达10均可以获得所需要的、持续的、压力稳定的流量。When the first hydraulic motor 9 and the second hydraulic motor 10 work at the same time, the priority flow distribution valve 6 can divide the flow delivered by the hydraulic pump 2 into a specified flow and flow out from the first oil outlet 62 (also called the priority port). , and then enters the second hydraulic motor 10 to drive the movement of the feeding device FD; the remaining flow flows out from the second oil outlet 63 and then enters the first hydraulic motor 9 to drive the movement of the cutting device CD. In this way, the flow rate of the second hydraulic motor 10 is stable, and the flow rate entering the first hydraulic motor 9 is the flow rate at the outlet of the hydraulic pump 2 minus the flow rate from the first oil outlet 62, which can be adjusted by adjusting the output flow rate of the hydraulic pump 2 In this way, both the first hydraulic motor 9 and the second hydraulic motor 10 can obtain the required, continuous, and stable pressure flow.
在本公开实施例提供的液压系统中,通过设置优先流量分配阀,使分配到第一液压马达、第二液压马达以及其他执行元件的流量更加稳定,从而使绳锯转速稳定,相比于现有的单泵驱动液压系统,提高了绳锯机的切割效率、切割精度和作业安全性。另外,该绳锯机的液压系统为单泵驱动液压系统,相比于现有的双泵驱动液压系统,降低了液压系统的成本及设备和管路的布置难度。In the hydraulic system provided by the embodiments of the present disclosure, by setting the priority flow distribution valve, the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators is more stable, so that the rotation speed of the wire saw is stable. Some single pump drives the hydraulic system, which improves the cutting efficiency, cutting accuracy and operation safety of the wire saw machine. In addition, the hydraulic system of the wire saw machine is a single-pump driven hydraulic system, which reduces the cost of the hydraulic system and the difficulty of arranging equipment and pipelines compared with the existing double-pump driven hydraulic system.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括流量调节阀18。流量调节阀18包括第二进油口181和第三出油口182。优先流量分配阀6的第一出油口62连接到流量调节阀18的第二进油口181,流量调节阀18的第三出油口182连接到第二液压马达10。流量调节阀18还包括第四出油口183,第四出油口183连接到泄油口D。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiments of the present disclosure further includes a flow regulating valve 18 . The flow regulating valve 18 includes a second oil inlet 181 and a third oil outlet 182 . The first oil outlet 62 of the priority flow distribution valve 6 is connected to the second oil inlet 181 of the flow regulating valve 18 , and the third oil outlet 182 of the flow regulating valve 18 is connected to the second hydraulic motor 10 . The flow regulating valve 18 also includes a fourth oil outlet 183 connected to the oil drain D.
流量调节阀18的第三出油口182还可以连接其他液压元件,例如第三液压马达、液压缸等,这些液压元件可以与第二液压马达10并联设置,后文将对此进行详细描述。The third oil outlet 182 of the flow regulating valve 18 can also be connected to other hydraulic components, such as a third hydraulic motor, a hydraulic cylinder, etc. These hydraulic components can be arranged in parallel with the second hydraulic motor 10 , which will be described in detail later.
通过设置流量调节阀18,可以根据实际需要,减小从优先流量分配阀6的第一出油口62流入到第二液压马达10或其他液压元件的液压油的流量。通过设置优先流量分配阀6和流量调节阀18,可以使分配到第一液压马达、第二液压马达以及其他执行元件的流量更加稳定,从而使绳锯转动和进给更加稳定,提高了绳锯机的切割效率、切割精度和作业安全性。By setting the flow regulating valve 18, the flow of hydraulic oil flowing from the first oil outlet 62 of the priority flow distribution valve 6 to the second hydraulic motor 10 or other hydraulic components can be reduced according to actual needs. By setting the priority flow distribution valve 6 and the flow regulating valve 18, the flow distributed to the first hydraulic motor, the second hydraulic motor and other actuators can be made more stable, thereby making the rotation and feeding of the wire saw more stable and improving the performance of the wire saw. The cutting efficiency, cutting precision and operation safety of the machine.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第一换向阀8,第一液压马达9通过第一换向阀8与优先流量分配阀6连接。第一换向阀8包括第三进油口81、第五出油口82、第一工作接口83和第二工作接口84。第一液压马达9包括第一接口91和第二接口92。第一换向阀8的第三进油口81连接到优先流量分配阀6的第二出油口63,第一换向阀8的第一工作接口83连接到第一液压马达9的第一接口91,第一换向阀8的第二工作接口84连接到第一液压马达9的第二接口92,第一换向阀8的第五 出油口82连接到泄油口D。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a first reversing valve 8 , and the first hydraulic motor 9 is connected to the priority flow distribution valve 6 through the first reversing valve 8 . The first reversing valve 8 includes a third oil inlet 81 , a fifth oil outlet 82 , a first working port 83 and a second working port 84 . The first hydraulic motor 9 includes a first interface 91 and a second interface 92 . The third oil inlet 81 of the first reversing valve 8 is connected to the second oil outlet 63 of the priority flow distribution valve 6, and the first working port 83 of the first reversing valve 8 is connected to the first hydraulic motor 9. The port 91 , the second working port 84 of the first reversing valve 8 is connected to the second port 92 of the first hydraulic motor 9 , and the fifth oil outlet 82 of the first reversing valve 8 is connected to the drain port D.
例如,第一换向阀8包括第一通路和第二通路。在第一通路中,液压油的流动方向为依次经过第三进油口81、第一工作接口83、第一接口91、第二接口92、第二工作接口84、第五出油口82;在第二通路中,液压油的流动方向为依次经过第三进油口81、第二工作接口84、第二接口92、第一接口91、第一工作接口83、第五出油口82。For example, the first selector valve 8 includes a first passage and a second passage. In the first passage, the hydraulic oil flows through the third oil inlet 81, the first working port 83, the first port 91, the second port 92, the second working port 84, and the fifth oil outlet 82; In the second passage, the hydraulic oil flows through the third oil inlet 81 , the second working port 84 , the second port 92 , the first port 91 , the first working port 83 and the fifth oil outlet 82 in sequence.
例如,第一换向阀8可以为手动换向阀,其还包括断开位。当换向阀处在断开位时,换向阀关闭,各个通路均不能连通。操作人员可以推动第一换向阀8的手柄进行换向,使第一换向阀8在第一通路、第二通路或断开位之间切换。当然,第一换向阀8还可以包括更多的通路,本公开实施例对此不做限定。例如,第一换向阀8还可以为液压换向阀。For example, the first reversing valve 8 may be a manual reversing valve, which also includes an off position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the first reversing valve 8 to reversing, so that the first reversing valve 8 can be switched between the first passage, the second passage or the off position. Of course, the first reversing valve 8 may also include more passages, which is not limited in this embodiment of the present disclosure. For example, the first reversing valve 8 may also be a hydraulic reversing valve.
第一换向阀8用于控制第一液压马达9的换向,在第一通路打开的情况下和在第二通路打开的情况下,第一液压马达9的转动方向彼此相反。例如,在第一通路打开时,第一液压马达9沿图中的顺时针方向旋转,以驱动绳锯顺时针旋转;在第二通路打开时,第一液压马达9沿图中的逆时针方向旋转,以驱动绳锯逆时针旋转;第一通路和第二通路均关闭时,第一液压马达9停止旋转。例如,在正常的切割作业过程中,第一通路接通,绳锯顺时针旋转;在遇到过大的阻力等特殊情况下,第二通路接通,绳锯逆时针旋转。如此,可以实现绳锯正常切割或遇到障碍时反转。当然,也可以为,在第一通路打开时,第一液压马达9沿图中的逆时针方向旋转;在第二通路打开时,第一液压马达9沿图中的顺时针方向旋转;第一通路和第二通路均关闭时,第一液压马达9停止旋转。The first reversing valve 8 is used to control the reversing of the first hydraulic motor 9. When the first passage is opened and when the second passage is opened, the rotation directions of the first hydraulic motor 9 are opposite to each other. For example, when the first passage is opened, the first hydraulic motor 9 rotates clockwise in the figure to drive the wire saw to rotate clockwise; when the second passage is opened, the first hydraulic motor 9 rotates counterclockwise in the figure. Rotate to drive the wire saw to rotate counterclockwise; when both the first passage and the second passage are closed, the first hydraulic motor 9 stops rotating. For example, during normal cutting operation, the first channel is connected, and the wire saw rotates clockwise; under special circumstances such as excessive resistance, the second channel is connected, and the wire saw rotates counterclockwise. In this way, the wire saw can be cut normally or reversed when encountering an obstacle. Of course, it can also be that when the first passage is opened, the first hydraulic motor 9 rotates counterclockwise in the figure; when the second passage is opened, the first hydraulic motor 9 rotates clockwise in the figure; When both the passage and the second passage are closed, the first hydraulic motor 9 stops rotating.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第一溢流阀7。第一溢流阀7的第一端71连接到优先流量分配阀6的第二出油口63和第一换向阀8的第三进油口81之间,第一溢流阀7的第二端72连接到泄油口D。第一溢流阀7被配置为,当优先流量分配阀6的第二出油口63输出的压力或流量过高时,将液压油泄放到泄油口D,从而对第一换向阀8和第一液压马达9提供超压保护。例如,第一溢流阀7具有一压力临界值,在两端压力大于该压力临界值时第一溢流阀打开,从而减小两端压力;当压力小于等于该压力临界值时第一溢流阀关闭,该压力临界值可以根据实际需要进行设定。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a first overflow valve 7 . The first end 71 of the first overflow valve 7 is connected between the second oil outlet 63 of the priority flow distribution valve 6 and the third oil inlet 81 of the first reversing valve 8, the first end of the first overflow valve 7 Two ends 72 are connected to oil drain port D. The first overflow valve 7 is configured to discharge the hydraulic oil to the oil discharge port D when the pressure or the flow output from the second oil outlet 63 of the priority flow distribution valve 6 is too high, so that the first reversing valve 8 and the first hydraulic motor 9 provide overpressure protection. For example, the first overflow valve 7 has a pressure critical value, the first overflow valve opens when the pressure at both ends is greater than the pressure critical value, thereby reducing the pressure at both ends; when the pressure is less than or equal to the pressure critical value, the first overflow valve The flow valve is closed, and the pressure threshold can be set according to actual needs.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第二换向阀17,第二液压马达10通过第二换向阀17与流量分配阀18连接。第二换向阀17包括第四进油口171、第六出油口172、第三工作接口173和第四工作接口174;第二液压马达10包括第三接口101和第四接口102。第二换向阀17的第四进油口171连接到流量调节阀18的第三出油口182,第二换向阀17的第三工作接口173连接到第二液压马达10的第三接口101,第二换向阀17的第四工作接口174连接到第二液压马达10的第四接口102,第二换向阀17的第六出油口172连接到泄油口D。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a second reversing valve 17 , and the second hydraulic motor 10 is connected to the flow distribution valve 18 through the second reversing valve 17 . The second reversing valve 17 includes a fourth oil inlet 171 , a sixth oil outlet 172 , a third working port 173 and a fourth working port 174 ; the second hydraulic motor 10 includes a third port 101 and a fourth port 102 . The fourth oil inlet 171 of the second reversing valve 17 is connected to the third oil outlet 182 of the flow regulating valve 18, and the third working port 173 of the second reversing valve 17 is connected to the third port of the second hydraulic motor 10 101 , the fourth working port 174 of the second reversing valve 17 is connected to the fourth port 102 of the second hydraulic motor 10 , and the sixth oil outlet 172 of the second reversing valve 17 is connected to the drain port D.
例如,第二换向阀17包括第三通路和第四通路。在第三通路中,液压油的流动方向为依次经过第四进油口171、第三工作接口173、第三接口101、第四接口102、第四工作接口174、第六出油口172;在第四通路中,液压油的流动方向为依次经过第四进油口171、第四工作接口174、第四接口102、第三接口101、第三工作接口173、第六出油口172。For example, the second switching valve 17 includes a third passage and a fourth passage. In the third passage, the hydraulic oil flows through the fourth oil inlet 171, the third working interface 173, the third interface 101, the fourth interface 102, the fourth working interface 174, and the sixth oil outlet 172; In the fourth passage, the hydraulic oil flows through the fourth oil inlet 171 , the fourth working port 174 , the fourth port 102 , the third port 101 , the third working port 173 and the sixth oil outlet 172 in sequence.
例如,第二换向阀17可以为手动换向阀,其还包括断开位。当换向阀处在断开位时,换向阀关闭,各个通路均不能连通。操作人员可以推动第二换向阀17的手柄进行换向,使第二换向阀17在第三通路、第四通路或断开位之间切换。当然,第二换向阀17还可以包括更多的通路,本公开实施例对此不做限定。例如,第二换向阀17还可以为液压换向阀。For example, the second reversing valve 17 may be a manual reversing valve, which also includes an off position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the second reversing valve 17 to reversing, so that the second reversing valve 17 can be switched between the third passage, the fourth passage or the off position. Of course, the second reversing valve 17 may also include more passages, which is not limited in this embodiment of the present disclosure. For example, the second reversing valve 17 may also be a hydraulic reversing valve.
第二换向阀17用于控制第二液压马达10的换向,在第三通路打开的情况下和在第四通路打开的情况下,第二液压马达10的转动方向彼此相反。例如,在第三通路打开时,第二液压马达10沿图中的顺时针方向旋转,以驱动绳锯靠近待切割物;在第四通路打开时,第二液压马达10沿图中的逆时针方向旋转,以驱动绳锯远离待切割物;第三通路和第四通路均关闭时,第二液压马达10停止旋转。当然,也可以为,在第三通路打开时,第二液压马达10沿图中的逆时针方向旋转,以驱动绳锯靠近待切割物;在第四通路打开时,第二液压马达10沿图中的顺时针方向旋转,以驱动绳锯远离待切割物;第三通路和第四通路均关闭时,第二液压马达10停止旋转。如此,可以实现绳锯的前进、后退或停止。The second reversing valve 17 is used to control the reversing of the second hydraulic motor 10 , and the rotation directions of the second hydraulic motor 10 are opposite to each other when the third passage is opened and when the fourth passage is opened. For example, when the third passage is opened, the second hydraulic motor 10 rotates clockwise in the figure to drive the wire saw close to the object to be cut; when the fourth passage is opened, the second hydraulic motor 10 rotates counterclockwise in the figure. direction to drive the wire saw away from the object to be cut; when both the third passage and the fourth passage are closed, the second hydraulic motor 10 stops rotating. Of course, it can also be that when the third passage is opened, the second hydraulic motor 10 rotates counterclockwise in the figure to drive the wire saw close to the object to be cut; when the fourth passage is opened, the second hydraulic motor 10 rotates along the Rotate clockwise in order to drive the wire saw away from the object to be cut; when both the third passage and the fourth passage are closed, the second hydraulic motor 10 stops rotating. In this way, the wire saw can be moved forward, backward or stopped.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第二溢流阀15和梭阀16。梭阀16包括第五进油口161、第六进油口162和第七出油口163。梭阀16的第五进油口161连接到第二换向阀17的第三工作接口 173和第二液压马达10的第三接口101之间,梭阀16的第六进油口162连接到第二换向阀17的第四工作接口174和第二液压马达10的第四接口102之间,梭阀16的第七出油口163连接到第二溢流阀15的第一端151,第二溢流阀15的第二端152连接到泄油口D。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a second relief valve 15 and a shuttle valve 16 . The shuttle valve 16 includes a fifth oil inlet 161 , a sixth oil inlet 162 and a seventh oil outlet 163 . The fifth oil inlet 161 of the shuttle valve 16 is connected between the third working interface 173 of the second reversing valve 17 and the third interface 101 of the second hydraulic motor 10, and the sixth oil inlet 162 of the shuttle valve 16 is connected to Between the fourth working port 174 of the second reversing valve 17 and the fourth port 102 of the second hydraulic motor 10, the seventh oil outlet 163 of the shuttle valve 16 is connected to the first end 151 of the second overflow valve 15, The second end 152 of the second overflow valve 15 is connected to the oil drain port D. As shown in FIG.
梭阀16被配置为比较第五进油口161和第六进油口162的压力,并将二者中压力更高的进油口与第七出油口163连通,使压力更高的液压油进入第二溢流阀15,液压油经过第二溢流阀15调压后,再进入第二液压马达10以控制绳锯前进或后退。第二溢流阀15被配置为,当梭阀16的第七出油口163输出的压力或流量过高时,将液压油泄放到泄油口D,从而对第二液压马达10提供超压保护。The shuttle valve 16 is configured to compare the pressures of the fifth oil inlet 161 and the sixth oil inlet 162, and communicate the oil inlet with the higher pressure with the seventh oil outlet 163, so that the pressure of the higher pressure oil The oil enters the second relief valve 15, and after the hydraulic oil is pressure-regulated by the second relief valve 15, it enters the second hydraulic motor 10 to control the wire saw to move forward or backward. The second relief valve 15 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the seventh oil outlet 163 of the shuttle valve 16 is too high, so as to provide an excess pressure for the second hydraulic motor 10 . pressure protection.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第三液压马达13。第三液压马达13连接到流量调节阀18的第三出油口182,并且与第二液压马达10并联设置。第三液压马达13与第二液压马达10并联设置,是指第三液压马达13与第二液压马达10的液压油均来自流量调节阀18,并且回流到泄油口D,第三液压马达13与第二液压马达10的液压油路相互独立。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a third hydraulic motor 13 . The third hydraulic motor 13 is connected to the third oil outlet 182 of the flow regulating valve 18 and arranged in parallel with the second hydraulic motor 10 . The third hydraulic motor 13 is arranged in parallel with the second hydraulic motor 10, which means that the hydraulic oil of the third hydraulic motor 13 and the second hydraulic motor 10 all come from the flow regulating valve 18, and return to the oil discharge port D, the third hydraulic motor 13 The hydraulic oil circuit of the second hydraulic motor 10 is independent from each other.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第三换向阀20,第三液压马达13可以通过第三换向阀20连接到流量调节阀18的第三出油口182。第三换向阀20包括第七进油口201、第八出油口202、第五工作接口203和第六工作接口204;第三液压马达13包括第五接口131和第六接口132。第三换向阀20的第七进油口201连接到流量分配阀18的第三出油口182,第三换向阀20的第五工作接口203连接到第三液压马达13的第五接口131,第三换向阀20的第六工作接口204连接到第三液压马达13的第六接口132,第三换向阀20的第八出油口202连接到泄油口D。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a third reversing valve 20 , and the third hydraulic motor 13 can be connected to the third port of the flow regulating valve 18 through the third reversing valve 20 . Oil outlet 182. The third reversing valve 20 includes a seventh oil inlet 201 , an eighth oil outlet 202 , a fifth working port 203 and a sixth working port 204 ; the third hydraulic motor 13 includes a fifth port 131 and a sixth port 132 . The seventh oil inlet 201 of the third reversing valve 20 is connected to the third oil outlet 182 of the flow distribution valve 18, and the fifth working port 203 of the third reversing valve 20 is connected to the fifth port of the third hydraulic motor 13 131 , the sixth working port 204 of the third reversing valve 20 is connected to the sixth port 132 of the third hydraulic motor 13 , and the eighth oil outlet 202 of the third reversing valve 20 is connected to the drain port D.
例如,第三换向阀20包括第五通路和第六通路。在第五通路中,液压油的流动方向为依次经过第七进油口201、第五工作接口203、第五接口131、第六工作接口204、第六接口132、第八出油口202;在第六通路中,液压油的流动方向为依次经过第七进油口201、第六工作接口204、第六接口132、第五接口131、第五工作接口203、第八出油口202。For example, the third switching valve 20 includes a fifth passage and a sixth passage. In the fifth passage, the hydraulic oil flows through the seventh oil inlet 201, the fifth working interface 203, the fifth interface 131, the sixth working interface 204, the sixth interface 132, and the eighth oil outlet 202; In the sixth passage, the hydraulic oil flows through the seventh oil inlet 201 , the sixth working port 204 , the sixth port 132 , the fifth port 131 , the fifth working port 203 and the eighth oil outlet 202 in sequence.
例如,第三换向阀20可以为手动换向阀,其还包括断开位。当换向阀处在断开位时,换向阀关闭,各个通路均不能连通。操作人员可以推动第三换向 阀20的手柄进行换向,使第三换向阀20在第五通路、第六通路或断开位之间切换。当然,第三换向阀20还可以包括更多的通路,本公开实施例对此不做限定。例如,第三换向阀20还可以为液压换向阀。For example, the third reversing valve 20 may be a manual reversing valve, which also includes an open position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the third reversing valve 20 to reversing, so that the third reversing valve 20 can be switched between the fifth passage, the sixth passage or the disconnection position. Of course, the third reversing valve 20 may also include more passages, which is not limited in this embodiment of the present disclosure. For example, the third reversing valve 20 may also be a hydraulic reversing valve.
例如,本公开实施例提供的液压系统的各液压元件之间通过液压管线连接。例如,绳锯机还包括滚筒,滚筒用于缠绕液压系统的液压管线。第三液压马达13用于驱动滚筒转动以缠绕液压管线。当然,第三液压马达13也可以用于驱动其他功能性元件,本公开的实施例包括但不限于此。For example, the hydraulic components of the hydraulic system provided by the embodiments of the present disclosure are connected through hydraulic pipelines. For example, wire saw machines also include drums, which are used to wind hydraulic lines of hydraulic systems. The third hydraulic motor 13 is used to drive the drum to rotate to wind the hydraulic pipeline. Of course, the third hydraulic motor 13 can also be used to drive other functional elements, and embodiments of the present disclosure include but are not limited thereto.
第三换向阀20用于控制第三液压马达13的换向,从而驱动滚筒转动以收起或释放液压管线。在第五通路打开的情况下和在第六通路打开的情况下,第三液压马达13的转动方向彼此相反。例如,在第五通路打开时,第三液压马达13沿图中的顺时针方向旋转,以收紧液压管线;在第六通路打开时,第三液压马达13沿图中的逆时针方向旋转,以释放液压管线;第五通路和第六通路均关闭时,第三液压马达13停止旋转。当然,也可以为,在第五通路打开时,第三液压马达13沿图中的逆时针方向旋转,以收紧液压管线;在第六通路打开时,第三液压马达13沿图中的顺时针方向旋转,以释放液压管线。The third reversing valve 20 is used to control the reversing of the third hydraulic motor 13 so as to drive the drum to rotate to retract or release the hydraulic pipeline. In the case where the fifth passage is opened and in the case where the sixth passage is opened, the rotation directions of the third hydraulic motor 13 are opposite to each other. For example, when the fifth passage is opened, the third hydraulic motor 13 rotates clockwise in the figure to tighten the hydraulic pipeline; when the sixth passage is opened, the third hydraulic motor 13 rotates counterclockwise in the figure, to release the hydraulic pipeline; when both the fifth passage and the sixth passage are closed, the third hydraulic motor 13 stops rotating. Of course, it can also be that when the fifth passage is opened, the third hydraulic motor 13 rotates counterclockwise in the figure to tighten the hydraulic pipeline; when the sixth passage is opened, the third hydraulic motor 13 rotates in the clockwise direction in the figure Turn clockwise to release hydraulic lines.
例如,第三液压马达13的液压管路也可以设置相连的第二梭阀23和第四溢流阀24。第二梭阀23和第四溢流阀24在第三液压马达13的液压管路上的连接方式与梭阀16和第二溢流阀15在第二液压马达10的液压管路上的连接方式相似,此处不再详细描述。For example, the hydraulic pipeline of the third hydraulic motor 13 may also be provided with a connected second shuttle valve 23 and a fourth relief valve 24 . The connection mode of the second shuttle valve 23 and the fourth relief valve 24 on the hydraulic pipeline of the third hydraulic motor 13 is similar to that of the shuttle valve 16 and the second relief valve 15 on the hydraulic pipeline of the second hydraulic motor 10 , which will not be described in detail here.
第二梭阀23被配置为比较第五工作接口203和第六工作接口204的压力,并将二者中压力更高的工作接口与第四溢流阀24连通,液压油经过第四溢流阀24调压后,再进入第三液压马达13。第四溢流阀24被配置为,当第五工作接口203或第六工作接口204输出的压力或流量过高时,将液压油泄放到泄油口D,从而对第三液压马达13提供超压保护。The second shuttle valve 23 is configured to compare the pressures of the fifth working port 203 and the sixth working port 204, and communicate the working port with the higher pressure among the two with the fourth relief valve 24, and the hydraulic oil passes through the fourth relief valve. After the pressure of the valve 24 is adjusted, it enters the third hydraulic motor 13 again. The fourth relief valve 24 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the fifth working port 203 or the sixth working port 204 is too high, so as to provide the third hydraulic motor 13 with Overpressure protection.
例如,第三液压马达13与第二液压马达10不同时工作,可以通过控制第二换向阀17和第三换向阀20不同时连通来实现。For example, the third hydraulic motor 13 and the second hydraulic motor 10 do not work at the same time, which can be realized by controlling the second reversing valve 17 and the third reversing valve 20 to not communicate at the same time.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第一液压缸11a,连接到流量调节阀18的第三出油口182,并且与第二液压马达10并联设置。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a first hydraulic cylinder 11 a connected to the third oil outlet 182 of the flow regulating valve 18 and arranged in parallel with the second hydraulic motor 10 .
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括第四换向阀21。图5为图4中虚线框位置的放大图,以更加清楚地示出第二换向 阀17、第三换向阀20和第四换向阀21的各个接口。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a fourth reversing valve 21 . Figure 5 is an enlarged view of the dotted frame position in Figure 4, to more clearly show each interface of the second reversing valve 17, the third reversing valve 20 and the fourth reversing valve 21.
如图4和图5所示,第四换向阀21包括第八进油口211、第九出油口212、第七工作接口213和第八工作接口214。第一液压缸11a包括第七接口11a1和第八接口11a2。第四换向阀21的第八进油口211连接到流量调节阀18的第三出油口182,第四换向阀21的第七工作接口213连接到第一液压缸11a的第七接口11a1,第四换向阀21的第八工作接口214连接到第一液压缸11a的第八接口11a2,第四换向阀21的第九出油口212连接到泄油口D。As shown in FIG. 4 and FIG. 5 , the fourth reversing valve 21 includes an eighth oil inlet 211 , a ninth oil outlet 212 , a seventh working interface 213 and an eighth working interface 214 . The first hydraulic cylinder 11a includes a seventh port 11a1 and an eighth port 11a2. The eighth oil inlet 211 of the fourth reversing valve 21 is connected to the third oil outlet 182 of the flow regulating valve 18, and the seventh working port 213 of the fourth reversing valve 21 is connected to the seventh port of the first hydraulic cylinder 11a 11a1, the eighth working port 214 of the fourth reversing valve 21 is connected to the eighth port 11a2 of the first hydraulic cylinder 11a, and the ninth oil outlet 212 of the fourth reversing valve 21 is connected to the drain port D.
例如,第四换向阀21包括第七通路和第八通路。在第七通路中,液压油的流动方向为依次经过第八进油口211、第七工作接口213、第七接口11a1、第八工作接口214、第八接口11a2、第九出油口212;在第八通路中,液压油的流动方向为依次经过第八进油口211、第八工作接口214、第八接口11a2、第七接口11a1、第七工作接口213、第九出油口212。For example, the fourth switching valve 21 includes a seventh passage and an eighth passage. In the seventh passage, the hydraulic oil flows through the eighth oil inlet 211, the seventh working port 213, the seventh port 11a1, the eighth working port 214, the eighth port 11a2, and the ninth oil outlet 212; In the eighth passage, the hydraulic oil flows through the eighth oil inlet 211 , the eighth working port 214 , the eighth port 11a2 , the seventh port 11a1 , the seventh working port 213 , and the ninth oil outlet 212 .
例如,第四换向阀21可以为手动换向阀,其还包括断开位。当换向阀处在断开位时,换向阀关闭,各个通路均不能连通。操作人员可以推动第四换向阀21的手柄进行换向,使第四换向阀21在第七通路、第八通路或断开位之间切换。当然,第四换向阀21还可以包括更多的通路,本公开实施例对此不做限定。例如,第四换向阀21还可以为液压换向阀。For example, the fourth reversing valve 21 may be a manual reversing valve, which also includes a disconnection position. When the reversing valve is in the off position, the reversing valve is closed, and each passage cannot be communicated. The operator can push the handle of the fourth reversing valve 21 to reversing, so that the fourth reversing valve 21 can be switched between the seventh passage, the eighth passage or the off position. Of course, the fourth reversing valve 21 may also include more passages, which is not limited in this embodiment of the present disclosure. For example, the fourth reversing valve 21 may also be a hydraulic reversing valve.
例如,如图3所示,第一液压缸11a可以为驱动夹紧装置HD的其中一个液压缸HD1,用于驱动卡爪HD2运动。又例如,如图2所示,第一液压缸11a也可以用于驱动切割角度调节装置AD。或者,第一液压缸11a也可以用于驱动其他功能性元件。For example, as shown in FIG. 3 , the first hydraulic cylinder 11a may be one of the hydraulic cylinders HD1 driving the clamping device HD, and used to drive the movement of the claw HD2. For another example, as shown in FIG. 2 , the first hydraulic cylinder 11 a can also be used to drive the cutting angle adjusting device AD. Alternatively, the first hydraulic cylinder 11a can also be used to drive other functional elements.
第四换向阀21用于控制第一液压缸11a的伸缩。例如,在第七通路打开时,第一液压缸11a伸长;在第八通路打开时,第一液压缸11a缩短;第七通路和第八通路均关闭时,第一液压缸11a停止。当然,也可以为,在第七通路打开时,第一液压缸11a缩短;在第八通路打开时,第一液压缸11a伸长。The fourth reversing valve 21 is used to control the expansion and contraction of the first hydraulic cylinder 11a. For example, when the seventh passage is opened, the first hydraulic cylinder 11a is extended; when the eighth passage is opened, the first hydraulic cylinder 11a is shortened; when both the seventh and eighth passages are closed, the first hydraulic cylinder 11a is stopped. Of course, it is also possible that when the seventh passage is opened, the first hydraulic cylinder 11a is shortened; when the eighth passage is opened, the first hydraulic cylinder 11a is extended.
例如,第一液压缸11a的液压管路也可以设置相连的第三梭阀25和第五溢流阀26。第三梭阀25和第五溢流阀26在第一液压缸11a的液压管路上的连接方式与梭阀16和第二溢流阀15在第二液压马达10的液压管路上的连接方式相似,此处不再详细描述。For example, the hydraulic pipeline of the first hydraulic cylinder 11a may also be provided with a third shuttle valve 25 and a fifth relief valve 26 connected thereto. The connection mode of the third shuttle valve 25 and the fifth relief valve 26 on the hydraulic line of the first hydraulic cylinder 11a is similar to that of the shuttle valve 16 and the second relief valve 15 on the hydraulic line of the second hydraulic motor 10 , which will not be described in detail here.
第三梭阀25被配置为比较第七工作接口213和第八工作接口214的压力,并将二者中压力更高的工作接口与第五溢流阀26连通,液压油经过第五 溢流阀26调压后,再进入第一液压缸11a。第五溢流阀26被配置为,当第七工作接口213或第八工作接口214输出的压力或流量过高时,将液压油泄放到泄油口D,从而对第一液压缸11a提供超压保护。The third shuttle valve 25 is configured to compare the pressures of the seventh working port 213 and the eighth working port 214, and communicate the working port with the higher pressure among the two with the fifth relief valve 26, and the hydraulic oil flows through the fifth relief valve. After the pressure is adjusted by the valve 26, it enters the first hydraulic cylinder 11a. The fifth overflow valve 26 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the seventh working port 213 or the eighth working port 214 is too high, so as to provide the first hydraulic cylinder 11a with Overpressure protection.
例如,第一液压缸11a、第三液压马达13和第二液压马达10三者在同一时间最多有一个处于工作状态,可以通过控制第二换向阀17、第三换向阀20和第四换向阀21不同时连通来实现。For example, at most one of the first hydraulic cylinder 11a, the third hydraulic motor 13 and the second hydraulic motor 10 is in the working state at the same time, which can be controlled by controlling the second reversing valve 17, the third reversing valve 20 and the fourth reversing valve. Reversing valve 21 is not simultaneously connected to realize.
在一些示例中,如图4和图5所示,本公开实施例提供的液压系统还包括第二液压缸11b,与第一液压缸11a并联设置。第二液压缸11b包括第九接口11b1和第十接口11b2,第四换向阀21的第七工作接口213连接到第二液压缸11b的第九接口11b1,第四换向阀21的第八工作接口214连接到第二液压缸11b的第十接口11b2。In some examples, as shown in FIG. 4 and FIG. 5 , the hydraulic system provided by the embodiment of the present disclosure further includes a second hydraulic cylinder 11 b arranged in parallel with the first hydraulic cylinder 11 a. The second hydraulic cylinder 11b includes a ninth port 11b1 and a tenth port 11b2, the seventh working port 213 of the fourth reversing valve 21 is connected to the ninth port 11b1 of the second hydraulic cylinder 11b, the eighth working port 213 of the fourth reversing valve 21 The working port 214 is connected to the tenth port 11b2 of the second hydraulic cylinder 11b.
第二液压缸11b与第一液压缸11a共同以第四换向阀21作为换向开关,二者可以同时工作。The second hydraulic cylinder 11b and the first hydraulic cylinder 11a both use the fourth reversing valve 21 as a reversing switch, and both can work simultaneously.
例如,如图3所示,第二液压缸11b也可以为驱动夹紧装置HD的其中一个液压缸HD1,用于驱动卡爪HD2运动。又例如,如图2所示,第二液压缸11b也可以用于驱动切割角度调节装置AD。或者,第二液压缸11b也可以用于驱动其他功能性元件。For example, as shown in FIG. 3 , the second hydraulic cylinder 11 b can also be one of the hydraulic cylinders HD1 driving the clamping device HD, and is used to drive the claw HD2 to move. For another example, as shown in FIG. 2 , the second hydraulic cylinder 11 b can also be used to drive the cutting angle adjusting device AD. Alternatively, the second hydraulic cylinder 11b can also be used to drive other functional elements.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括分流阀12。如图4和图5所示,分流阀12包括第一端121、第二端122和第三端123,分流阀12的第一端121连接到第四换向阀21的第八工作接口214,分流阀12的第二端122连接到第二液压缸11b的第十接口11b2,分流阀12的第三端123连接到第一液压缸11a的第八接口11a2。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiments of the present disclosure further includes a diverter valve 12 . As shown in FIGS. 4 and 5 , the diverter valve 12 includes a first end 121 , a second end 122 and a third end 123 , and the first end 121 of the diverter valve 12 is connected to the eighth working interface 214 of the fourth reversing valve 21 , the second end 122 of the diverter valve 12 is connected to the tenth port 11b2 of the second hydraulic cylinder 11b, and the third end 123 of the diverter valve 12 is connected to the eighth port 11a2 of the first hydraulic cylinder 11a.
分流阀12连接到第一液压缸11a和第二液压缸11b的液压管路中,被配置为使第一液压缸11a的流量和第二液压缸11b的流量的比例固定,例如使第一液压缸11a的流量和第二液压缸11b的流量相同。通过设置分流阀12,可以保证第一液压缸11a和第二液压缸11b的动作同步或者按比例运动,提高执行元件的动作准确度。例如,当第一液压缸11a和第二液压缸11b分别作为驱动夹紧装置HD的卡爪HD2运动的两个液压缸HD1时,二者同步运动可以使两个卡爪同时相互靠近或远离,提高夹紧效果。又例如,当第一液压缸11a和第二液压缸11b分别用于驱动切割角度调节装置AD时,二者同步运动可以提高切割角度调节精度。The diverter valve 12 is connected to the hydraulic lines of the first hydraulic cylinder 11a and the second hydraulic cylinder 11b, and is configured to make the ratio of the flow rate of the first hydraulic cylinder 11a and the flow rate of the second hydraulic cylinder 11b fixed, for example, make the first hydraulic cylinder 11a The flow rate of the cylinder 11a is the same as that of the second hydraulic cylinder 11b. By setting the diverter valve 12, it is possible to ensure that the actions of the first hydraulic cylinder 11a and the second hydraulic cylinder 11b move synchronously or in proportion to improve the action accuracy of the actuator. For example, when the first hydraulic cylinder 11a and the second hydraulic cylinder 11b are respectively used as two hydraulic cylinders HD1 to drive the claw HD2 of the clamping device HD, the synchronous movement of the two can make the two claws approach or move away from each other at the same time, Improve clamping effect. For another example, when the first hydraulic cylinder 11a and the second hydraulic cylinder 11b are respectively used to drive the cutting angle adjusting device AD, the synchronous movement of the two can improve the cutting angle adjustment accuracy.
例如,本公开实施例提供的液压系统还可以设置更多数量的液压缸,与第一液压缸11a和第二液压缸11b并联设置,共同以第四换向阀21作为换向开关,多个液压缸可以同时工作。For example, the hydraulic system provided by the embodiment of the present disclosure can also be provided with a larger number of hydraulic cylinders, which are arranged in parallel with the first hydraulic cylinder 11a and the second hydraulic cylinder 11b, and jointly use the fourth reversing valve 21 as a reversing switch. Hydraulic cylinders can work simultaneously.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括平衡阀14。平衡阀14的第一端141连接到第四换向阀21的第七工作接口213和第一液压缸11a的第七接口11a1或第二液压缸11b的第九接口11b1之间,平衡阀14的第二端142连接到第四换向阀21的第八工作接口214和分流阀12的第一端121之间。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiments of the present disclosure further includes a balance valve 14 . The first end 141 of the balance valve 14 is connected between the seventh working port 213 of the fourth reversing valve 21 and the seventh port 11a1 of the first hydraulic cylinder 11a or the ninth port 11b1 of the second hydraulic cylinder 11b. The balance valve 14 The second end 142 of the second reversing valve 21 is connected between the eighth working interface 214 of the fourth reversing valve 21 and the first end 121 of the diverter valve 12 .
平衡阀14被配置为平衡第一液压缸11a的流量和第二液压缸11b的流量。第一液压缸11a和第二液压缸11b在工作时会受到负载影响,从而产生压力变化,这种压力变化可能导致液压缸产生误动作。平衡阀14可以减小或去除负载造成的压力变化,从而防止第一液压缸11a和第二液压缸11b产生误动作。The balance valve 14 is configured to balance the flow of the first hydraulic cylinder 11a and the flow of the second hydraulic cylinder 11b. The first hydraulic cylinder 11a and the second hydraulic cylinder 11b will be affected by the load during operation, so that pressure changes will occur, and such pressure changes may cause the hydraulic cylinders to malfunction. The balance valve 14 can reduce or remove the pressure change caused by the load, so as to prevent the first hydraulic cylinder 11a and the second hydraulic cylinder 11b from malfunctioning.
例如,本公开实施例提供的液压系统还可以设置其他功能性元件,其他功能性元件可以与第二液压马达10的液压管路、第三液压马达13的液压管路、第一液压缸11a和第二液压缸11b的液压管路并联设置,以实现其他功能。For example, the hydraulic system provided by the embodiment of the present disclosure can also be provided with other functional elements, and other functional elements can be connected with the hydraulic pipeline of the second hydraulic motor 10, the hydraulic pipeline of the third hydraulic motor 13, the first hydraulic cylinder 11a and The hydraulic lines of the second hydraulic cylinder 11b are arranged in parallel to realize other functions.
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括液压油箱22、过滤器1以及第三溢流阀3。过滤器1连接在液压泵2的入口和液压油箱22之间;第三溢流阀3的第一端31连接到液压泵的出口和优先流量分配阀6之间,第三溢流阀3的第二端32连接到液压油箱22。过滤器1用于过滤掉液压油中的杂质。第三溢流阀3被配置为,当液压泵2输出的压力或流量过高时,将液压油泄放到泄油口D,从而对液压系统后端的元件,例如优先流量分配阀6,提供超压保护。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a hydraulic oil tank 22 , a filter 1 and a third relief valve 3 . The filter 1 is connected between the inlet of the hydraulic pump 2 and the hydraulic oil tank 22; the first end 31 of the third overflow valve 3 is connected between the outlet of the hydraulic pump and the priority flow distribution valve 6, and the third overflow valve 3 The second end 32 is connected to the hydraulic tank 22 . Filter 1 is used to filter out impurities in the hydraulic oil. The third relief valve 3 is configured to discharge the hydraulic oil to the oil discharge port D when the output pressure or flow rate of the hydraulic pump 2 is too high, thereby providing Overpressure protection.
在一些示例中,如图4所示,液压系统还包括压力表4,连接到液压泵2的出口,用于测量液压泵2的输出压力。In some examples, as shown in FIG. 4 , the hydraulic system further includes a pressure gauge 4 connected to the outlet of the hydraulic pump 2 for measuring the output pressure of the hydraulic pump 2 .
在一些示例中,如图4所示,本公开实施例提供的液压系统还包括节温器5和散热器19。散热器19的入口连接泄油口D,散热器的出口连接液压油箱22。节温器5包括第一入口A、第一出口B和第二出口C。节温器5的第一入口A连接到泄油口D,节温器5的第一出口B连接到液压油箱22,节温器5的第二出口C连接到散热器19的入口。散热器19被配置为冷却液压油。节温器5具有设定温度,在液压油的温度低于设定温度时,第二出口C关闭, 第一出口B打开,此时从泄油口D进来的液压油可以直接进入液压油箱22;在液压油的温度大于等于设定温度时,第一出口B关闭,第二出口C打开,此时从泄油口D进来的液压油先经过散热器19冷却,然后再进入液压油箱22。通过设置节温器和散热器,可以保证回流到液压油箱的液压油温度不至于过高。In some examples, as shown in FIG. 4 , the hydraulic system provided by the embodiment of the present disclosure further includes a thermostat 5 and a radiator 19 . The inlet of the radiator 19 is connected to the drain port D, and the outlet of the radiator is connected to the hydraulic oil tank 22 . The thermostat 5 includes a first inlet A, a first outlet B and a second outlet C. The first inlet A of the thermostat 5 is connected to the drain port D, the first outlet B of the thermostat 5 is connected to the hydraulic oil tank 22 , and the second outlet C of the thermostat 5 is connected to the inlet of the radiator 19 . The radiator 19 is configured to cool hydraulic oil. The thermostat 5 has a set temperature. When the temperature of the hydraulic oil is lower than the set temperature, the second outlet C is closed and the first outlet B is opened. At this time, the hydraulic oil coming in from the drain port D can directly enter the hydraulic oil tank 22 When the temperature of the hydraulic oil is greater than or equal to the set temperature, the first outlet B is closed, and the second outlet C is opened. At this time, the hydraulic oil coming in from the drain port D is first cooled by the radiator 19, and then enters the hydraulic oil tank 22. By setting the thermostat and radiator, it can ensure that the temperature of the hydraulic oil returning to the hydraulic oil tank will not be too high.
有以下几点需要说明:The following points need to be explained:
(1)本公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计。(1) In the drawings of the embodiments of the present disclosure, only the structures related to the embodiments of the present disclosure are involved, and other structures may refer to general designs.
(2)在不冲突的情况下,本公开同一实施例及不同实施例中的特征可以相互组合。(2) In the case of no conflict, features in the same embodiment and different embodiments of the present disclosure can be combined with each other.
以上,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope of the present disclosure, and should cover all within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be determined by the protection scope of the claims.

Claims (20)

  1. 一种绳锯机的液压系统,包括液压泵、优先流量分配阀、第一液压马达、第二液压马达和泄油口,所述第一液压马达被配置为驱动绳锯机的切割装置运动,所述第二液压马达被配置为驱动绳锯机的进给装置运动,A hydraulic system of a wire saw machine, comprising a hydraulic pump, a priority flow distribution valve, a first hydraulic motor, a second hydraulic motor and an oil drain port, the first hydraulic motor is configured to drive a cutting device of the wire saw machine to move, The second hydraulic motor is configured to drive the feed device of the wire saw machine to move,
    其中,所述优先流量分配阀包括第一进油口、第一出油口和第二出油口,所述第一出油口被配置为输出恒定流量,所述第二出油口被配置为输出剩余的流量,所述第一进油口连接到所述液压泵,所述第一出油口连接到所述第二液压马达,所述第二出油口连接到所述第一液压马达。Wherein, the priority flow distribution valve includes a first oil inlet, a first oil outlet and a second oil outlet, the first oil outlet is configured to output a constant flow, and the second oil outlet is configured To output the remaining flow, the first oil inlet is connected to the hydraulic pump, the first oil outlet is connected to the second hydraulic motor, and the second oil outlet is connected to the first hydraulic pump. motor.
  2. 根据权利要求1所述的液压系统,还包括流量调节阀,其中,所述流量调节阀包括第二进油口和第三出油口,所述第一出油口连接到所述第二进油口,所述第三出油口连接到所述第二液压马达。The hydraulic system according to claim 1, further comprising a flow regulating valve, wherein the flow regulating valve comprises a second oil inlet and a third oil outlet, the first oil outlet is connected to the second oil inlet oil port, the third oil outlet is connected to the second hydraulic motor.
  3. 根据权利要求2所述的液压系统,其中,所述流量调节阀还包括第四出油口,所述第四出油口连接到所述泄油口。The hydraulic system according to claim 2, wherein the flow regulating valve further comprises a fourth oil outlet connected to the oil drain port.
  4. 根据权利要求1-3中的任一项所述的液压系统,还包括第一换向阀,其中,所述第一换向阀包括第三进油口、第五出油口、第一工作接口和第二工作接口,所述第一液压马达包括第一接口和第二接口,所述第三进油口连接到所述第二出油口,所述第一工作接口连接到所述第一接口,所述第二工作接口连接到所述第二接口,所述第五出油口连接到所述泄油口。The hydraulic system according to any one of claims 1-3, further comprising a first reversing valve, wherein the first reversing valve includes a third oil inlet, a fifth oil outlet, a first working interface and a second working interface, the first hydraulic motor includes a first interface and a second interface, the third oil inlet is connected to the second oil outlet, and the first working interface is connected to the first An interface, the second working interface is connected to the second interface, and the fifth oil outlet is connected to the oil drain port.
  5. 根据权利要求4所述的液压系统,其中,所述第一换向阀包括第一通路和第二通路,在所述第一通路中,液压油的流动方向为依次经过所述第三进油口、所述第一工作接口、所述第一接口、所述第二接口、所述第二工作接口、所述第五出油口;在所述第二通路中,液压油的流动方向为依次经过所述第三进油口、所述第二工作接口、所述第二接口、所述第一接口、所述第一工作接口、所述第五出油口。The hydraulic system according to claim 4, wherein the first reversing valve includes a first passage and a second passage, and in the first passage, the flow direction of the hydraulic oil is to sequentially pass through the third oil inlet port, the first working interface, the first interface, the second interface, the second working interface, and the fifth oil outlet; in the second passage, the flow direction of hydraulic oil is Pass through the third oil inlet, the second working interface, the second interface, the first interface, the first working interface, and the fifth oil outlet in sequence.
  6. 根据权利要求4或5所述的液压系统,还包括第一溢流阀,其中,所述第一溢流阀的第一端连接到所述第二出油口和所述第三进油口之间,所述第一溢流阀的第二端连接到所述泄油口。The hydraulic system according to claim 4 or 5, further comprising a first relief valve, wherein a first end of the first relief valve is connected to the second oil outlet and the third oil inlet Between, the second end of the first overflow valve is connected to the oil drain port.
  7. 根据权利要求2或3所述的液压系统,还包括第二换向阀,其中,所述第二换向阀包括第四进油口、第六出油口、第三工作接口和第四工作接口,所述第二液压马达包括第三接口和第四接口,所述第四进油口连接到所述第 三出油口,所述第三工作接口连接到所述第三接口,所述第四工作接口连接到所述第四接口,所述第六出油口连接到所述泄油口。The hydraulic system according to claim 2 or 3, further comprising a second reversing valve, wherein the second reversing valve includes a fourth oil inlet, a sixth oil outlet, a third working interface and a fourth working interface. interface, the second hydraulic motor includes a third interface and a fourth interface, the fourth oil inlet is connected to the third oil outlet, the third working interface is connected to the third interface, the The fourth working port is connected to the fourth port, and the sixth oil outlet is connected to the oil drain port.
  8. 根据权利要求7所述的液压系统,其中,所述第二换向阀包括第三通路和第四通路,在所述第三通路中,液压油的流动方向为依次经过所述第四进油口、所述第三工作接口、所述第三接口、所述第四接口、所述第四工作接口、所述第六出油口;在所述第四通路中,液压油的流动方向为依次经过所述第四进油口、所述第四工作接口、所述第四接口、所述第三接口、所述第三工作接口、所述第六出油口。The hydraulic system according to claim 7, wherein the second reversing valve includes a third passage and a fourth passage, and in the third passage, the flow direction of the hydraulic oil is to sequentially pass through the fourth oil inlet port, the third working port, the third port, the fourth port, the fourth working port, and the sixth oil outlet; in the fourth channel, the flow direction of the hydraulic oil is Pass through the fourth oil inlet, the fourth working interface, the fourth interface, the third interface, the third working interface, and the sixth oil outlet in sequence.
  9. 根据权利要求7或8所述的液压系统,还包括第二溢流阀和梭阀,其中,所述梭阀包括第五进油口、第六进油口和第七出油口,所述第五进油口连接到所述第三工作接口和所述第三接口之间,所述第六进油口连接到所述第四工作接口和所述第四接口之间,所述第七出油口连接到所述第二溢流阀的第一端,所述第二溢流阀的第二端连接到所述泄油口,所述梭阀被配置为比较所述第五进油口和所述第六进油口的压力,并将二者中压力更高的进油口与所述第七出油口连通,使压力更高的液压油进入所述第二溢流阀。The hydraulic system according to claim 7 or 8, further comprising a second relief valve and a shuttle valve, wherein the shuttle valve comprises a fifth oil inlet, a sixth oil inlet and a seventh oil outlet, the The fifth oil inlet is connected between the third working interface and the third interface, the sixth oil inlet is connected between the fourth working interface and the fourth interface, and the seventh The oil outlet is connected to the first end of the second relief valve, the second end of the second relief valve is connected to the oil discharge port, and the shuttle valve is configured to compare the fifth oil inlet port and the sixth oil inlet, and connect the oil inlet with higher pressure to the seventh oil outlet, so that the hydraulic oil with higher pressure enters the second relief valve.
  10. 根据权利要求2或3所述的液压系统,还包括第三液压马达,连接到所述流量调节阀的所述第三出油口,并且与所述第二液压马达并联设置。The hydraulic system according to claim 2 or 3, further comprising a third hydraulic motor connected to the third oil outlet of the flow regulating valve and arranged in parallel with the second hydraulic motor.
  11. 根据权利要求10所述的液压系统,还包括第三换向阀,其中,所述第三换向阀包括第七进油口、第八出油口、第五工作接口和第六工作接口,所述第三液压马达包括第五接口和第六接口,所述第七进油口连接到所述第三出油口,所述第五工作接口连接到所述第五接口,所述第六工作接口连接到所述第六接口,所述第八出油口连接到所述泄油口。The hydraulic system according to claim 10, further comprising a third reversing valve, wherein the third reversing valve comprises a seventh oil inlet, an eighth oil outlet, a fifth working port and a sixth working port, The third hydraulic motor includes a fifth port and a sixth port, the seventh oil inlet is connected to the third oil outlet, the fifth working port is connected to the fifth port, and the sixth The working interface is connected to the sixth interface, and the eighth oil outlet is connected to the oil drain port.
  12. 根据权利要求2或3所述的液压系统,还包括第一液压缸,连接到所述流量调节阀的所述第三出油口,并且与所述第二液压马达并联设置。The hydraulic system according to claim 2 or 3, further comprising a first hydraulic cylinder connected to the third oil outlet of the flow regulating valve and arranged in parallel with the second hydraulic motor.
  13. 根据权利要求12所述的液压系统,还包括第四换向阀,其中,所述第四换向阀包括第八进油口、第九出油口、第七工作接口和第八工作接口,所述第一液压缸包括第七接口和第八接口,所述第八进油口连接到所述第三出油口,所述第七工作接口连接到所述第七接口,所述第八工作接口连接到所述第八接口,所述第九出油口连接到所述泄油口。The hydraulic system according to claim 12, further comprising a fourth reversing valve, wherein the fourth reversing valve comprises an eighth oil inlet, a ninth oil outlet, a seventh working port and an eighth working port, The first hydraulic cylinder includes a seventh port and an eighth port, the eighth oil inlet is connected to the third oil outlet, the seventh working port is connected to the seventh port, and the eighth The working port is connected to the eighth port, and the ninth oil outlet is connected to the oil drain port.
  14. 根据权利要求13所述的液压系统,还包括第二液压缸,与所述第一液压缸并联设置,其中,所述第二液压缸包括第九接口和第十接口,所述第七 工作接口连接到所述第九接口,所述第八工作接口连接到所述第十接口。The hydraulic system according to claim 13, further comprising a second hydraulic cylinder arranged in parallel with the first hydraulic cylinder, wherein the second hydraulic cylinder comprises a ninth port and a tenth port, and the seventh working port connected to the ninth interface, and the eighth working interface is connected to the tenth interface.
  15. 根据权利要求14所述的液压系统,还包括分流阀,其中,所述分流阀包括第一端、第二端和第三端,所述分流阀的第一端连接到所述第八工作接口,所述分流阀的第二端连接到所述第二液压缸的所述第十接口,所述分流阀的第三端连接到所述第一液压缸的所述第八接口,所述分流阀被配置为使所述第一液压缸的流量和所述第二液压缸的流量的比例固定。The hydraulic system according to claim 14, further comprising a diverter valve, wherein the diverter valve includes a first end, a second end and a third end, and the first end of the diverter valve is connected to the eighth working interface , the second end of the diverter valve is connected to the tenth port of the second hydraulic cylinder, the third end of the diverter valve is connected to the eighth port of the first hydraulic cylinder, the diverter A valve is configured to fix a ratio of the flow of the first hydraulic cylinder to the flow of the second hydraulic cylinder.
  16. 根据权利要求15所述的液压系统,还包括平衡阀,其中,所述平衡阀的第一端连接到所述第七工作接口和所述第一液压缸的所述第七接口或所述第二液压缸的所述第九接口之间,所述平衡阀的第二端连接到所述第八工作接口和所述分流阀的第一端之间,所述平衡阀被配置为平衡所述第一液压缸的流量和所述第二液压缸的流量。The hydraulic system according to claim 15, further comprising a balance valve, wherein a first end of the balance valve is connected to the seventh working port and the seventh port of the first hydraulic cylinder or the first Between the ninth ports of the two hydraulic cylinders, the second end of the balance valve is connected between the eighth working port and the first end of the diverter valve, and the balance valve is configured to balance the The flow rate of the first hydraulic cylinder and the flow rate of the second hydraulic cylinder.
  17. 根据权利要求1-16中的任一项所述的液压系统,还包括:The hydraulic system according to any one of claims 1-16, further comprising:
    液压油箱;Hydraulic tank;
    过滤器,连接在所述液压泵的入口和所述液压油箱之间;以及a filter connected between the inlet of the hydraulic pump and the hydraulic tank; and
    第三溢流阀,所述第三溢流阀的第一端连接到所述液压泵的出口和所述优先流量分配阀之间,所述第三溢流阀的第二端连接到所述液压油箱。The third relief valve, the first end of the third relief valve is connected between the outlet of the hydraulic pump and the priority flow distribution valve, the second end of the third relief valve is connected to the Hydraulic tank.
  18. 根据权利要求17所述的液压系统,还包括节温器和散热器,其中,所述散热器的入口连接所述泄油口,所述散热器的出口连接所述液压油箱,所述节温器包括第一入口、第一出口和第二出口,所述第一入口连接到所述泄油口,所述第一出口连接到所述液压油箱,所述第二出口连接到所述散热器的入口,所述散热器被配置为冷却液压油;所述节温器具有设定温度,在液压油的温度低于所述设定温度时,所述第二出口关闭,所述第一出口打开;在液压油的温度大于等于所述设定温度时,所述第一出口关闭,所述第二出口打开。The hydraulic system according to claim 17, further comprising a thermostat and a radiator, wherein the inlet of the radiator is connected to the oil drain port, the outlet of the radiator is connected to the hydraulic oil tank, and the thermostat The device includes a first inlet, a first outlet and a second outlet, the first inlet is connected to the drain port, the first outlet is connected to the hydraulic oil tank, and the second outlet is connected to the radiator The radiator is configured to cool the hydraulic oil; the thermostat has a set temperature, when the temperature of the hydraulic oil is lower than the set temperature, the second outlet is closed, and the first outlet open; when the temperature of the hydraulic oil is greater than or equal to the set temperature, the first outlet is closed and the second outlet is opened.
  19. 一种绳锯机,包括切割装置、进给装置以及根据权利要求1-18中的任一项所述的液压系统,其中,所述切割装置包括绳锯,所述绳锯被配置为切割待切割物,所述进给装置被配置为调节所述绳锯的位置,所述第一液压马达与所述切割装置连接;所述第二液压马达与所述进给装置连接。A wire saw machine comprising a cutting device, a feeding device and a hydraulic system according to any one of claims 1-18, wherein the cutting device comprises a wire saw configured to cut cutting objects, the feeding device is configured to adjust the position of the wire saw, the first hydraulic motor is connected to the cutting device; the second hydraulic motor is connected to the feeding device.
  20. 根据权利要求19所述的绳锯机,还包括支架和切割角度调节装置,其中,所述切割角度调节装置分别连接所述支架和所述切割装置,所述切割角度调节装置被配置为调节所述切割装置与所述支架之间的夹角。The wire saw machine according to claim 19, further comprising a bracket and a cutting angle adjusting device, wherein the cutting angle adjusting device is respectively connected to the bracket and the cutting device, and the cutting angle adjusting device is configured to adjust the The included angle between the cutting device and the support.
PCT/CN2021/124679 2021-09-13 2021-10-19 Hydraulic system of wire saw machine and wire saw machine WO2023035365A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2028376A2 (en) * 2007-08-22 2009-02-25 Robert Bosch GmbH Hydraulic control device
CN101444921A (en) * 2008-12-30 2009-06-03 哈尔滨工程大学 Underwater rope saw cutting machine
CN203906421U (en) * 2014-05-30 2014-10-29 北汽福田汽车股份有限公司 Concrete mechanical hydraulic system and concrete pumping equipment with same
CN106122134A (en) * 2016-08-30 2016-11-16 浙江海宏液压科技股份有限公司 A kind of hydraulic system of harvester
US20200072250A1 (en) * 2018-08-30 2020-03-05 Jack K. Lippett Hydraulic system combining two or more hydraulic functions
CN112065789A (en) * 2020-09-11 2020-12-11 江苏省机械研究设计院有限责任公司 Closed hydraulic system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2028376A2 (en) * 2007-08-22 2009-02-25 Robert Bosch GmbH Hydraulic control device
CN101444921A (en) * 2008-12-30 2009-06-03 哈尔滨工程大学 Underwater rope saw cutting machine
CN203906421U (en) * 2014-05-30 2014-10-29 北汽福田汽车股份有限公司 Concrete mechanical hydraulic system and concrete pumping equipment with same
CN106122134A (en) * 2016-08-30 2016-11-16 浙江海宏液压科技股份有限公司 A kind of hydraulic system of harvester
US20200072250A1 (en) * 2018-08-30 2020-03-05 Jack K. Lippett Hydraulic system combining two or more hydraulic functions
CN112065789A (en) * 2020-09-11 2020-12-11 江苏省机械研究设计院有限责任公司 Closed hydraulic system

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