WO2023029776A1 - Control method, apparatus and device for transfer robot, and storage medium - Google Patents

Control method, apparatus and device for transfer robot, and storage medium Download PDF

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Publication number
WO2023029776A1
WO2023029776A1 PCT/CN2022/106222 CN2022106222W WO2023029776A1 WO 2023029776 A1 WO2023029776 A1 WO 2023029776A1 CN 2022106222 W CN2022106222 W CN 2022106222W WO 2023029776 A1 WO2023029776 A1 WO 2023029776A1
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WO
WIPO (PCT)
Prior art keywords
target
handling robot
pose
fork
control
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PCT/CN2022/106222
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French (fr)
Chinese (zh)
Inventor
王馨浩
唐丹
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上海快仓智能科技有限公司
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Publication of WO2023029776A1 publication Critical patent/WO2023029776A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/0755Position control; Position detectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/07581Remote controls

Definitions

  • the present application relates to the technical field of intelligent storage, for example, to a control method, device, device and storage medium of a handling robot.
  • Embodiments of the present application provide a control method, device, equipment, and storage medium for a handling robot, which can improve the forking accuracy and success rate of industrial pallets in a dense storage environment, and have strong adaptability to ambient light.
  • the embodiment of the present application provides a handling robot, including:
  • Traveling fork the bottom of the traveling fork is equipped with multiple sports wheels;
  • the lifting fork is arranged above the traveling fork, and the traveling fork is set to be able to descend to contact with the lifting fork, and is set to be able to rise to lift the target to a preset height;
  • the bracket is arranged at the ends of the traveling fork and the lifting fork;
  • the time-of-flight camera is arranged on the bracket and above the traveling fork, and the time-of-flight camera is set to identify the target object.
  • the embodiment of the present application provides a control method of a handling robot, which is applied to the above-mentioned handling robot, and the control method includes:
  • the time-of-flight camera is controlled to identify the target to obtain the pose of the target, and the first target position is the position where the handling robot picks up the target;
  • the pose of the target and the pose of the handling robot determine the relative pose between the target and the handling robot
  • the moving wheels are controlled according to the velocity vector, so that the handling robot moves to the first target position.
  • the embodiment of the present application provides a control device for a handling robot, which is applied to the above-mentioned handling robot, and the control device includes:
  • the identification module is configured to control the time-of-flight camera to identify the target object when the transfer robot moves to the preset range of the first target position, so as to obtain the pose of the target object.
  • the first target position is when the transfer robot forks the target object s position;
  • the relative pose determining module is configured to determine the relative pose between the target and the handling robot according to the pose of the target and the handling robot;
  • the velocity vector adjustment module is configured to adjust the velocity vector of the moving wheel according to the relative pose
  • the motion control module is configured to control the moving wheels according to the velocity vector, so as to make the handling robot move to the first target position.
  • the embodiment of the present application provides a control device for a handling robot, the device includes: at least one processor; and a memory connected to the at least one processor in communication; wherein, the memory stores information that can be executed by the at least one processor instructions, so that at least one processor can execute the control method of the above-mentioned handling robot.
  • the embodiment of the present application provides a computer-readable storage medium, which stores computer instructions, and when the computer instructions are run on the computer, the method in any one of the above aspects is executed.
  • Fig. 1 shows a schematic structural view of a handling robot according to an embodiment of the present application
  • Fig. 2 shows a schematic structural view of a handling robot and an industrial pallet according to an embodiment of the present application
  • FIG. 3 shows a schematic diagram of a handling robot forking an industrial pallet according to an embodiment of the present application
  • FIG. 4 shows a flow chart of a control method of a handling robot according to an embodiment of the present application
  • FIG. 5 shows a schematic diagram of an application example of a control method for a handling robot according to an embodiment of the present application
  • FIG. 6 shows a block diagram of a control device of a handling robot according to an embodiment of the present application
  • Fig. 7 shows a block diagram of a control device of a handling robot according to another embodiment of the present application.
  • Fig. 8 shows a block diagram of a control device of a handling robot according to an embodiment of the present application.
  • Fig. 1 shows a schematic structural diagram of a handling robot according to an embodiment of the present application.
  • the transfer robot includes a walking fork 101 , a lifting fork 102 , a support 103 and a time of flight (Time of Flight, TOF) camera 104.
  • a plurality of moving wheels 106 are installed on the bottom of the walking fork 101, so that the transporting robot can walk.
  • the lifting fork 102 is arranged on the top of the traveling fork 101 and can lift the target.
  • the target object can be an empty industrial pallet or a loaded industrial pallet. As shown in FIG. 2 , an empty industrial pallet 201 is shown.
  • the traveling fork 101 is configured to be capable of descending to contact the lifting fork 102 , and configured to be capable of ascending to lift the object to a preset height.
  • the lifting fork 102 descends to the upper surface of the walking fork 101, and the walking fork 101 is in surface contact with the lifting fork 102, that is, the upper surface of the walking fork 101 is attached to the lower surface of the lifting fork 102, and then They can be inserted into the socket of the industrial tray 201 together (as shown in FIG. 3 ).
  • the bracket 103 is provided at the ends of the traveling fork 101 and the lifting fork 102 to install the traveling fork 101 , the lifting fork 102 and the TOF camera 104 .
  • the TOF camera 104 is located above the traveling fork 101 and is configured to recognize the target object 201 .
  • the TOF camera can actively emit laser light of a certain wavelength, and then calculate the contour of the surrounding environment based on the returned laser data.
  • the bracket 103 is also configured to install other structures of the handling robot, such as a power lifting module 105 (such as a hydraulic cylinder and a transmission chain, etc.) of the lifting fork 102, an industrial computer 106, and the like.
  • a power lifting module 105 such as a hydraulic cylinder and a transmission chain, etc.
  • the industrial computer 107 can be used as a controller of the handling robot to realize functions such as central control (central control), operation control (motion control), and dynamic identification of objects.
  • the central control function is used to realize the distribution and analysis of the control function of the handling robot, and can also realize the communication with the remote control system (Remote Control System, RCS);
  • the operation control function is used to realize the synthesis of the speed vector of the moving wheel 106, and Control the motion wheel 106 to move according to its corresponding speed vector;
  • the target dynamic recognition function is used to process the data collected by the TOF camera 104, combined with the dynamic recognition algorithm, to realize the dynamic recognition of industrial pallets.
  • the multiple functions of the industrial computer 107 can be implemented by corresponding software (modules), or can be integrated in one software.
  • multiple functions are respectively implemented by corresponding modules, and data can be called from each other.
  • the identification data of the target dynamic identification function module can be transmitted to the central control function module, and the central control function module can distribute the received data to the operation control function module and so on.
  • point cloud processing is used for identification, which requires a large amount of dense computing support; there is also a method of forking industrial pallets at fixed points that relies on navigation and operation control accuracy, which has a great impact on the position of industrial pallets placed by manual or other automated devices.
  • the angle and angle requirements are extremely high, and if the requirements are not met, the forking failure rate will be extremely high; there are also recognition algorithms based on ordinary visible light cameras, but they are very sensitive to ambient light and cannot achieve the performance of working under ambient light for 24 hours, and due to Acquisition accuracy is limited, it can only stop after walking near the target object, and then perform static identification, which is inefficient.
  • the handling robot in the embodiment of the present application is equipped with a TOF camera, which is a global shutter camera, which can realize the dynamic recognition function of the handling robot while walking, and has strong adaptability to ambient light.
  • a lens surface of the TOF camera 104 is provided with a filter 109, and the filter 109 is configured to filter visible light.
  • the handling robot does not need to work in the visible light spectrum range, so that the handling robot can adapt to the light conditions at any time of the day and night, and realize 24-hour ambient light conditions, thereby improving the efficiency of cargo transfer and warehousing.
  • the lifting fork 102 lifts the target object to a preset height and then stops lifting, which can avoid friction between the industrial pallet and the ground, thereby avoiding the loss or drop accident of the industrial pallet, and can reduce the load of the industrial pallet itself or the industrial pallet.
  • the load on the tray is transferred to the moving wheels 106, thereby changing the sliding friction force into rolling friction force, reducing the work done by the handling robot and saving battery energy.
  • the range of the preset height is 380 mm to 420 mm (including the endpoint value), preferably 400 mm, so as to avoid false alarms of obstacles caused by being scanned by the radar of the transport robot.
  • the bracket 103 is also provided with a microswitch 108, which is set to generate an in-position signal after detecting that the object is placed in the preset position of the handling robot, and the in-position signal is set to trigger the lift fork 102 to lift Target.
  • the micro switch 108 may be disposed at the end of the movement stroke of the forked object.
  • the lifting fork 102 delays a preset time period (such as 100 ms) to lift the target to a preset height.
  • the embodiment of the present application further provides a method for controlling the transport robot.
  • the control method can be executed by the industrial computer 107 .
  • control method of the handling robot in the embodiment of the present application includes:
  • Step S401 When the transfer robot moves to the preset range of the first target position, control the TOF camera to identify the target to obtain the pose of the target, and the first target position is the position where the transfer robot picks up the target;
  • Step S402 According to the pose of the target object and the pose of the handling robot, determine the relative pose between the target object and the handling robot;
  • Step S403 Adjust the velocity vector of the moving wheel according to the relative pose
  • Step S404 Control the moving wheels according to the velocity vector, so as to make the transfer robot move to the first target position.
  • the warehouse manager can use a handheld device (Personal Digital Assistant, PDA) to scan the industrial pallet (target object) that needs to be forked by the handling robot, and the built-in software of the PDA will package this operation into a data stream, and sent to the RCS system.
  • PDA Personal Digital Assistant
  • the RCS system After receiving this data stream, the RCS system will analyze the map position of the industrial pallet (the first target position), and then send the first target position to the central control function module of the handling robot, and the central control function module will verify the correctness of the target position information Or not, if the target position information is correct, check whether the functional modules of the transport robot are normal, and report an error message to the RCS system if the functional modules of the transport robot are abnormal.
  • the method for detecting whether the signal of the TOF camera is normal includes: judging whether the heartbeat signal fed back by the TOF camera through the network card exists, and if there is a heartbeat signal fed back by the TOF camera through the network card, then determining that the signal of the TOF camera is normal; The heartbeat signal fed back by the camera through the network card will determine that the signal of the TOF camera is abnormal.
  • the method for detecting whether the moving wheel is normal includes: judging whether the heartbeat signal of the encoder of the moving wheel is normal.
  • Detecting whether the operation control function module is normal includes: detecting whether the signal status of each hardware device linked to it, such as a micro switch, an encoder signal of a moving wheel, a horn, a light strip, and a hydraulic cylinder, is normal.
  • the central control functional module sends the first target position to the operation control function module, and the operation control function module synthesizes the velocity vector of the moving wheels according to the first target position, and sends the velocity vector
  • the signals are sent to the encoders and angle controllers of the moving wheels, so that the moving wheels work according to their respective speed vectors, and then the handling robot moves (walks).
  • the operation control function module will continue to judge whether the handling robot moves within the preset range (eg, 3 meters) of the first target position.
  • the operation control function module will continue to synthesize the velocity vector of the moving wheels, so that the transport robot continues to move toward the first target position.
  • the central control function module will control the TOF camera to start working, that is, control the TOF camera to start collecting the surrounding environment data, and call the target dynamic recognition function module according to the surrounding environment data to determine the pose of the target.
  • the pose is composed of the spatial position (x, y, z) of the object and the angle (roll, pitch, yaw) around the three coordinate axes, that is, the pose with 6 degrees of freedom.
  • the target dynamic recognition function module sends the recognition data (the pose of the target object) to the central control function module after adding a time tag.
  • the central control function module checks whether the received recognition data is normal. If the recognition data is not normal, it will continue to call the target dynamic recognition function module to obtain the pose of the target object; if the recognition data is normal, it will be sent to the operation control function module.
  • the operation control function module determines the relative pose according to the pose of the target object and the pose of the handling robot, and adjusts the velocity vector of the moving wheel according to the relative pose, and sends the signal of the velocity vector to the encoder and angle control of the moving wheel controller until the relative pose meets the preset threshold condition. During this process, each moving wheel works according to its own velocity vector, thereby moving the handling robot to the first target position.
  • the relative pose can be the relative pose between the center of the handling robot and the center of the TOF camera, which can be performed through camera hand-eye calibration.
  • the center of the transport robot is defined as the spatial intersection of the lines connecting the centers of all the moving wheels of the transport robot.
  • the control method of the embodiment of the present application collects environmental data through the TOF camera, and then obtains the pose of the target object, and controls the movement of the handling robot to the fork pick-up position according to the pose of the target object, and can accurately and dynamically identify the target object under the condition of intensive storage And fork fetching, without misidentification, and can improve the accuracy of fork fetching.
  • the control method will not be affected by drastic changes in light (such as strong lighting, nights with an illuminance lower than 1 Lux, or when part of the target is sufficiently illuminated while another part is obviously insufficiently illuminated, etc.) situation), and the dynamic recognition of the target fails or affects the determination of the relative pose, thereby improving the success rate of forking.
  • it only takes 100ms to identify once, which is much faster than the handling robot in the related technology, and the processing speed and running time have been greatly improved.
  • the TOF camera does not work all the time, but starts to work after the handling robot travels to the preset range of the first target position, such as turning on the laser transmitter of the camera, etc., which can avoid unnecessary loss of energy, and then Improve the efficiency of energy use, reduce the charging time or charging times of the handling robot, prolong the working time of the handling robot, and then improve the handling efficiency in a dense storage environment.
  • controlling the TOF camera to identify the target to obtain the pose of the target may include: identifying multiple identification objects within the field of view of the TOF camera; pose, and the position of the target sent by the remote control system of the robot, determine the target from multiple identification objects; obtain the pose of the target.
  • targets In a dense storage environment of industrial pallets (targets), first dynamically identify the front, left, and right industrial pallets (identifiers) within the field of vision, and give all dynamically identified industrial pallets Then, according to the target industrial pallet position (target position) sent by the RCS system, the industrial pallet with the highest possibility is selected as the target object, and then the pose of the target object is obtained. In this way, the recognition efficiency and accuracy can be improved, and stable dynamic recognition and segmentation can be realized.
  • step S404 it may also include: controlling the travel fork to move into the socket of the target, so as to trigger the micro switch on the bracket to generate an in-position signal; when the in-position signal is received, control the movement The wheels stop moving, and the lifting fork is controlled to lift the target object to a preset height; the navigation and handling robot moves to the second target position, and the second target position is the destination of the target object transported by the handling robot.
  • the walking fork 101 moves into the socket of the industrial pallet (target) 201, thereby triggering the micro switch 108 to generate an in-position signal.
  • This in-position signal indicates that the industrial pallet has been picked up by the travel fork 101 and is in place, and the central control function module will stop the motion control function module from continuing to synthesize the speed vector of the moving wheels within 50ms of the in-position signal, and issue the travel motor (issue the travel motor It is set to drive the motion wheel) stop signal, so as to avoid the space interference between the handling robot and the target industrial pallet beyond the relative attitude compensation, and prevent the overcurrent of the walking motor.
  • the lifting fork 102 delays the preset time to lift the industrial pallet to the preset height, and the handling robot synthesizes the speed according to the map information of the destination sent by the RCS in a manner similar to the above Vector control motion wheels to make the handling robot move to the handling destination.
  • the control method of the embodiment of the present application can realize the accurate and stable dynamic identification and fork-picking of industrial pallets by the handling robot in the dense storage environment of the warehouse and the drastic changes in the lighting conditions.
  • Fig. 6 shows a structural block diagram of a control device for a transport robot according to an embodiment of the present application. As shown in Figure 6, the device may include:
  • the recognition module 601 is configured to control the TOF camera to recognize the target object to obtain the pose of the target object when the transfer robot moves to the preset range of the first target position.
  • the first target position is when the transfer robot forks the target object s position;
  • the relative pose determining module 602 is configured to determine the relative pose between the target and the handling robot according to the pose of the target and the handling robot;
  • the velocity vector adjustment module 603 is configured to adjust the velocity vector of the moving wheel according to the relative pose
  • the motion control module 604 is configured to control the moving wheels according to the velocity vector, so as to make the transfer robot move to the first target position.
  • the identification module 601 is further configured to: identify multiple identification objects within the field of view of the TOF camera; Determine the target object among the recognition objects; obtain the pose of the target object.
  • control device further includes:
  • the trigger control module 701 is configured to control the walking fork to move into the socket of the target after the transfer robot moves to the first target position, so as to trigger the micro switch on the bracket to generate an in-position signal;
  • the lifting control module 702 is configured to control the moving wheels to stop moving and control the lifting fork to lift the target to a preset height when receiving the in-position signal;
  • the navigation module 703 is configured to guide the transport robot to move to a second target position, where the second target position is the destination of the target object transported by the transport robot.
  • Fig. 8 shows a structural block diagram of a control device of a transport robot according to an embodiment of the present application.
  • the control device includes: a memory 801 and a processor 802 , and instructions that can be executed on the processor 802 are stored in the memory 801 .
  • the processor 802 implements the methods in the foregoing embodiments when executing the instructions.
  • the number of memory 801 and processor 802 may be one or more.
  • This control device is intended to represent various forms of digital computers, such as laptops, desktops, workstations, personal digital assistants, servers, blade servers, mainframes, and other suitable computers.
  • the control device may also represent various forms of mobile devices, such as personal digital processing, cellular telephones, smart phones, wearable devices, and other similar computing devices.
  • the control device may also include a communication interface 803 configured to communicate with external devices for interactive data transmission. Multiple devices are interconnected using different buses and may be mounted on a common motherboard or otherwise as desired.
  • the processor 802 may process instructions executed within the control device, including storage in or on the memory, to display a Graphical User Interface (GUI) on an external input/output device, such as a display device coupled to the interface. GUI) commands for graphical information.
  • GUI Graphical User Interface
  • multiple processors or multiple buses may be used with multiple memories, and multiple processors, multiple buses, and multiple memories may be used, if desired.
  • multiple control devices may be connected, with multiple devices providing some of the necessary operation (eg, as a server array, a set of blade servers, or a multi-processor system).
  • the bus can be divided into address bus, data bus, control bus and so on. For ease of representation, only one thick line is used in FIG. 8 , but it does not mean that there is only one bus or one type of bus.
  • the memory 801, the processor 802, and the communication interface 803 may communicate with each other through an internal interface.
  • processor can be a central processing unit (Central Processing Unit, CPU), and can also be other general-purpose processors, digital signal processors (Digital Signal Processing, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Field Programmable Gate Array (Field Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc.
  • a general purpose processor may be a microprocessor or any conventional processor or the like. It should be noted that the processor may be a processor supporting Advanced RISC Machines (ARM) architecture.
  • the embodiment of the present application provides a computer-readable storage medium (such as the above-mentioned memory 801 ), which stores computer instructions, and when the program is executed by a processor, the method provided in the embodiment of the present application is implemented.
  • a computer-readable storage medium such as the above-mentioned memory 801
  • the memory 801 may include a program storage area and a data storage area, wherein the program storage area may store an operating system and an application program required by at least one function; the data storage area may store data created according to the use of the device, and the like.
  • the memory 801 may include a high-speed random access memory, and may also include a non-transitory memory, such as at least one magnetic disk storage device, a flash memory device, or other non-transitory solid-state storage devices.
  • the memory 801 may optionally include memory located remotely relative to the processor 802, and these remote memories may be connected to the device through a network. Examples of the aforementioned networks include, but are not limited to, the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.

Abstract

Provided in the present application are a control method, apparatus and device for a transfer robot, and a storage medium. When a transfer robot lifts a target object using a fork, a traveling fork comes into contact with a lifting fork, and the lifting fork is configured to lift the target object to a preset height. The transfer robot further comprises a time-of-flight camera for identifying a target object. The control method comprises: when a transfer robot moves into a preset range of a first target position, controlling a time-of-flight camera to identify a target object in order to obtain the pose of the target object, wherein the first target position is the position where the transfer robot lifts the target object using the fork; determining a relative pose between the target object and the transfer robot according to the pose of the target object and the pose of the transfer robot; adjusting a speed vector of a moving wheel according to the relative pose; and controlling the moving wheel according to the speed vector, such that the transfer robot moves to the first target position.

Description

搬运机器人的控制方法、装置、设备和存储介质Control method, device, equipment and storage medium of handling robot
本申请要求在2021年08月30日提交中国专利局、申请号为202111008279.4的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application with application number 202111008279.4 filed with the China Patent Office on August 30, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及智能存储技术领域,例如涉及搬运机器人的控制方法、装置、设备和存储介质。The present application relates to the technical field of intelligent storage, for example, to a control method, device, device and storage medium of a handling robot.
背景技术Background technique
随着电商、3C商品以及物流产业的发展,国内外大型存储仓库发展十分迅速。为了提升仓库的空间使用效率,便于人工或者自动化搬运,货物统一在仓库内部采用放置在工业托盘上的方法。目前,大型仓库内部货位的划分已经呈现密集和立体的趋势,在密集存储环境下,工业托盘相邻托位设计间距在15cm以内。在密集存储环境下,如何实现自动化搬运机器人对工业托盘的快速与准确检测是亟待解决的问题。With the development of e-commerce, 3C commodities and logistics industry, large-scale storage warehouses at home and abroad are developing very rapidly. In order to improve the space utilization efficiency of the warehouse and facilitate manual or automatic handling, the goods are placed on industrial pallets in the warehouse. At present, the division of cargo spaces in large warehouses has become dense and three-dimensional. In a dense storage environment, the space between adjacent pallets for industrial pallets is designed to be within 15cm. In a dense storage environment, how to realize the rapid and accurate detection of industrial pallets by automated handling robots is an urgent problem to be solved.
发明内容Contents of the invention
本申请实施例提供一种搬运机器人的控制方法、装置、设备和存储介质,可以在密集存储环境下,提升工业托盘的叉取精度和成功率,且对环境光线的适应性极强。Embodiments of the present application provide a control method, device, equipment, and storage medium for a handling robot, which can improve the forking accuracy and success rate of industrial pallets in a dense storage environment, and have strong adaptability to ambient light.
第一方面,本申请实施例提供了一种搬运机器人,包括:In the first aspect, the embodiment of the present application provides a handling robot, including:
行走叉,行走叉的底部安装有多个运动轮子;Traveling fork, the bottom of the traveling fork is equipped with multiple sports wheels;
抬升叉,设于行走叉的上方,行走叉被设置为能够下降以与抬升叉接触,且被设置为能够上升以将目标物抬升至预设高度;The lifting fork is arranged above the traveling fork, and the traveling fork is set to be able to descend to contact with the lifting fork, and is set to be able to rise to lift the target to a preset height;
支架,设于行走叉与抬升叉的端部;The bracket is arranged at the ends of the traveling fork and the lifting fork;
飞行时间相机,设于支架上,且位于行走叉的上方,飞行时间相机被设置为识别目标物。The time-of-flight camera is arranged on the bracket and above the traveling fork, and the time-of-flight camera is set to identify the target object.
第二方面,本申请实施例提供一种搬运机器人的控制方法,应用于上述搬运机器人,控制方法包括:In the second aspect, the embodiment of the present application provides a control method of a handling robot, which is applied to the above-mentioned handling robot, and the control method includes:
在搬运机器人运动至第一目标位置的预设范围的情况下,控制飞行时间相机识别目标物,以得到目标物的位姿,第一目标位置为搬运机器人叉取目标物的位置;When the handling robot moves to the preset range of the first target position, the time-of-flight camera is controlled to identify the target to obtain the pose of the target, and the first target position is the position where the handling robot picks up the target;
根据目标物的位姿以及搬运机器人的位姿,确定目标物和搬运机器人之间的相对位姿;According to the pose of the target and the pose of the handling robot, determine the relative pose between the target and the handling robot;
根据相对位姿调整运动轮子的速度矢量;Adjust the velocity vector of the moving wheel according to the relative pose;
根据速度矢量控制运动轮子,使搬运机器人运动至第一目标位置。The moving wheels are controlled according to the velocity vector, so that the handling robot moves to the first target position.
第三方面,本申请实施例提供一种搬运机器人的控制装置,应用于上述搬运机器人,控制装置包括:In the third aspect, the embodiment of the present application provides a control device for a handling robot, which is applied to the above-mentioned handling robot, and the control device includes:
识别模块,被设置为在搬运机器人运动至第一目标位置的预设范围的情况下,控制飞行时间相机识别目标物,以得到目标物的位姿,第一目标位置为搬运机器人叉取目标物的位置;The identification module is configured to control the time-of-flight camera to identify the target object when the transfer robot moves to the preset range of the first target position, so as to obtain the pose of the target object. The first target position is when the transfer robot forks the target object s position;
相对位姿确定模块,被设置为根据目标物的位姿以及搬运机器人的位姿,确定目标物和搬运机器人之间的相对位姿;The relative pose determining module is configured to determine the relative pose between the target and the handling robot according to the pose of the target and the handling robot;
速度矢量调整模块,被设置为根据相对位姿调整运动轮子的速度矢量;The velocity vector adjustment module is configured to adjust the velocity vector of the moving wheel according to the relative pose;
运动控制模块,被设置为根据速度矢量控制运动轮子,使搬运机器人运动至第一目标位置。The motion control module is configured to control the moving wheels according to the velocity vector, so as to make the handling robot move to the first target position.
第四方面,本申请实施例提供了一种搬运机器人的控制设备,该设备包括:至少一个处理器;以及与至少一个处理器通信连接的存储器;其中,存储器存储有可被至少一个处理器执行的指令,以使至少一个处理器能够执行上述搬运机器人的控制方法。In a fourth aspect, the embodiment of the present application provides a control device for a handling robot, the device includes: at least one processor; and a memory connected to the at least one processor in communication; wherein, the memory stores information that can be executed by the at least one processor instructions, so that at least one processor can execute the control method of the above-mentioned handling robot.
第五方面,本申请实施例提供了一种计算机可读存储介质,计算机可读存储介质存储计算机指令,当计算机指令在计算机上运行时,上述方面任一种实施方式中的方法被执行。In the fifth aspect, the embodiment of the present application provides a computer-readable storage medium, which stores computer instructions, and when the computer instructions are run on the computer, the method in any one of the above aspects is executed.
附图说明Description of drawings
图1示出根据本申请一实施例的搬运机器人的结构示意图;Fig. 1 shows a schematic structural view of a handling robot according to an embodiment of the present application;
图2示出根据本申请实施例的搬运机器人和工业托盘的结构示意图;Fig. 2 shows a schematic structural view of a handling robot and an industrial pallet according to an embodiment of the present application;
图3示出根据本申请实施例的搬运机器人叉取工业托盘后的示意图;FIG. 3 shows a schematic diagram of a handling robot forking an industrial pallet according to an embodiment of the present application;
图4示出根据本申请实施例的搬运机器人的控制方法的流程图;FIG. 4 shows a flow chart of a control method of a handling robot according to an embodiment of the present application;
图5示出根据本申请实施例的搬运机器人的控制方法的应用示例的示意图;FIG. 5 shows a schematic diagram of an application example of a control method for a handling robot according to an embodiment of the present application;
图6示出根据本申请实施例的搬运机器人的控制装置的框图;FIG. 6 shows a block diagram of a control device of a handling robot according to an embodiment of the present application;
图7示出根据本申请另一实施例的搬运机器人的控制装置的框图;Fig. 7 shows a block diagram of a control device of a handling robot according to another embodiment of the present application;
图8示出根据本申请一实施例的搬运机器人的控制设备的框图。Fig. 8 shows a block diagram of a control device of a handling robot according to an embodiment of the present application.
图中:In the picture:
101、行走叉;102、抬升叉;103、支架;104、TOF相机;105、动力提升装置;106、运动轮子;107、工控机;108、微动开关;109、滤光片;201、目标物。101. Traveling fork; 102. Lifting fork; 103. Bracket; 104. TOF camera; 105. Power lifting device; 106. Sports wheel; 107. Industrial computer; 108. Micro switch; 109. Optical filter; 201. Target thing.
具体实施方式Detailed ways
在下文中,仅简单地描述了示例性实施例。Hereinafter, only exemplary embodiments are briefly described.
图1示出根据本申请实施例的搬运机器人的结构示意图。如图1所示,该搬运机器人包括行走叉101、抬升叉102、支架103以及飞行时间(Time ofFlight,TOF)相机104。其中,行走叉101的底部安装有多个运动轮子106,从而使搬运机器人能够行走。抬升叉102设于行走叉101的上方,可以抬升目标物。目标物可以是空载的工业托盘,也可以是负载的工业托盘。如图2所示为空载工业托盘201。行走叉101被设置为能够下降以与抬升叉102接触,且被设置为能够上升以将目标物抬升至预设高度。当搬运机器人叉取目标物时,抬升叉102下降到行走叉101的上表面,行走叉101与抬升叉102面面接触,即行走叉101的上表面与抬升叉102的下表面贴合,进而能够共同插入工业托盘201的插孔内(如图3所示)。Fig. 1 shows a schematic structural diagram of a handling robot according to an embodiment of the present application. As shown in FIG. 1 , the transfer robot includes a walking fork 101 , a lifting fork 102 , a support 103 and a time of flight (Time of Flight, TOF) camera 104. Wherein, a plurality of moving wheels 106 are installed on the bottom of the walking fork 101, so that the transporting robot can walk. The lifting fork 102 is arranged on the top of the traveling fork 101 and can lift the target. The target object can be an empty industrial pallet or a loaded industrial pallet. As shown in FIG. 2 , an empty industrial pallet 201 is shown. The traveling fork 101 is configured to be capable of descending to contact the lifting fork 102 , and configured to be capable of ascending to lift the object to a preset height. When the transport robot picks up the target object, the lifting fork 102 descends to the upper surface of the walking fork 101, and the walking fork 101 is in surface contact with the lifting fork 102, that is, the upper surface of the walking fork 101 is attached to the lower surface of the lifting fork 102, and then They can be inserted into the socket of the industrial tray 201 together (as shown in FIG. 3 ).
支架103设于行走叉101和抬升叉102的端部,以安装行走叉101、抬升叉102和TOF相机104。TOF相机104位于行走叉101的上方,被设置为识别目标物201。TOF相机能够通过主动发射一定波长的激光,然后根据返回的激光数据解算周围环境轮廓。The bracket 103 is provided at the ends of the traveling fork 101 and the lifting fork 102 to install the traveling fork 101 , the lifting fork 102 and the TOF camera 104 . The TOF camera 104 is located above the traveling fork 101 and is configured to recognize the target object 201 . The TOF camera can actively emit laser light of a certain wavelength, and then calculate the contour of the surrounding environment based on the returned laser data.
支架103还被设置为安装搬运机器人的其他结构,如抬升叉102的动力提升模块105(如液压缸和传动链等)、工控机106等。其中,工控机107可作为搬运机器人的控制器,实现中控(中心控制)、运控(运动控制)、目标物动态识别等功能。其中,中控功能用于实现搬运机器人控制功能的分发与解析,还可实现与远程控制系统(Remote Control System,RCS)的通讯;运控功能用于实现运动 轮子106的速度矢量的合成,并控制运动轮子106按照其对应的速度矢量运动;目标物动态识别功能用于通过对TOF相机104的采集数据进行处理,结合动态识别算法,实现对工业托盘的动态识别。The bracket 103 is also configured to install other structures of the handling robot, such as a power lifting module 105 (such as a hydraulic cylinder and a transmission chain, etc.) of the lifting fork 102, an industrial computer 106, and the like. Among them, the industrial computer 107 can be used as a controller of the handling robot to realize functions such as central control (central control), operation control (motion control), and dynamic identification of objects. Among them, the central control function is used to realize the distribution and analysis of the control function of the handling robot, and can also realize the communication with the remote control system (Remote Control System, RCS); the operation control function is used to realize the synthesis of the speed vector of the moving wheel 106, and Control the motion wheel 106 to move according to its corresponding speed vector; the target dynamic recognition function is used to process the data collected by the TOF camera 104, combined with the dynamic recognition algorithm, to realize the dynamic recognition of industrial pallets.
需要说明的是,工控机107的多个功能可分别通过对应的软件(模块)实现,也可以集中于一个软件中。示例性地,本申请实施例中,多个功能分别通过对应的模块实现,且可以互相调用数据。例如:目标物动态识别功能模块的识别数据可以传送至中控功能模块,中控功能模块可将接收到的数据分发给运控功能模块等。It should be noted that the multiple functions of the industrial computer 107 can be implemented by corresponding software (modules), or can be integrated in one software. Exemplarily, in the embodiment of the present application, multiple functions are respectively implemented by corresponding modules, and data can be called from each other. For example: the identification data of the target dynamic identification function module can be transmitted to the central control function module, and the central control function module can distribute the received data to the operation control function module and so on.
相关技术中采用点云处理进行识别,需要大量稠密的运算支持;还有依赖于导航和运控精度进行固定点位工业托盘叉取的方式,这对人工或者其他自动化装置摆放的工业托盘位置和角度要求极高,达不到要求的话将导致叉取失败率极高;也有基于普通可见光相机的识别算法,但其对环境光线很敏感,无法实现24小时环境光下工作的性能,并且由于采集精度限制,只能在行走到目标物附近后停下来,然后静态识别,效率低下。而本申请实施例的搬运机器人配置有TOF相机,这是一种全局快门相机,可实现搬运机器人边走边识别的动态识别功能,且对环境光线的适应性极强。In related technologies, point cloud processing is used for identification, which requires a large amount of dense computing support; there is also a method of forking industrial pallets at fixed points that relies on navigation and operation control accuracy, which has a great impact on the position of industrial pallets placed by manual or other automated devices. The angle and angle requirements are extremely high, and if the requirements are not met, the forking failure rate will be extremely high; there are also recognition algorithms based on ordinary visible light cameras, but they are very sensitive to ambient light and cannot achieve the performance of working under ambient light for 24 hours, and due to Acquisition accuracy is limited, it can only stop after walking near the target object, and then perform static identification, which is inefficient. However, the handling robot in the embodiment of the present application is equipped with a TOF camera, which is a global shutter camera, which can realize the dynamic recognition function of the handling robot while walking, and has strong adaptability to ambient light.
在一种实施方式中,TOF相机104的镜头表面设有滤光片109,滤光片109被设置为过滤可见光。由此,搬运机器人可不在可见光光谱范围工作,使得搬运机器人能够适应白天黑夜任何时候的光线条件,实现24小时环境光条件下工作,从而可以提升货物转运和入库效率。In one embodiment, a lens surface of the TOF camera 104 is provided with a filter 109, and the filter 109 is configured to filter visible light. As a result, the handling robot does not need to work in the visible light spectrum range, so that the handling robot can adapt to the light conditions at any time of the day and night, and realize 24-hour ambient light conditions, thereby improving the efficiency of cargo transfer and warehousing.
在一实施例中,抬升叉102将目标物提升至预设高度后停止提升,可以避免工业托盘与地面产生摩擦,进而避免工业托盘丢失或掉落事故,并且可以将工业托盘本身的负载或者工业托盘上的负载转换到运动轮子106上,从而将滑动摩擦力变为滚动摩擦力,减小搬运机器人做功,节省电池能量。In one embodiment, the lifting fork 102 lifts the target object to a preset height and then stops lifting, which can avoid friction between the industrial pallet and the ground, thereby avoiding the loss or drop accident of the industrial pallet, and can reduce the load of the industrial pallet itself or the industrial pallet. The load on the tray is transferred to the moving wheels 106, thereby changing the sliding friction force into rolling friction force, reducing the work done by the handling robot and saving battery energy.
在一种实施方式中,预设高度的范围为380mm至420mm(包括端点值),优选为400mm,从而可以避免被搬运机器人的雷达扫描到而出现障碍物误报的情况。In one embodiment, the range of the preset height is 380 mm to 420 mm (including the endpoint value), preferably 400 mm, so as to avoid false alarms of obstacles caused by being scanned by the radar of the transport robot.
在一种实施方式中,支架103上还设置有微动开关108,被设置为在检测到目标物放置于搬运机器人的预设位置后,生成到位信号,到位信号被设置为触发抬升叉102抬升目标物。示例性地,微动开关108可以设置于目标物被叉取的移动行程的终点处。In one embodiment, the bracket 103 is also provided with a microswitch 108, which is set to generate an in-position signal after detecting that the object is placed in the preset position of the handling robot, and the in-position signal is set to trigger the lift fork 102 to lift Target. Exemplarily, the micro switch 108 may be disposed at the end of the movement stroke of the forked object.
示例性地,在目标物触发微动开关108生成到位信号后,抬升叉102会延迟预设时长(如100ms),将目标物抬升至预设高度。Exemplarily, after the target triggers the micro switch 108 to generate the in-position signal, the lifting fork 102 delays a preset time period (such as 100 ms) to lift the target to a preset height.
基于本申请实施例的搬运机器人,本申请实施例还提供一种搬运机器人的控制方法。示例性地,该控制方法可以由工控机107执行。Based on the transport robot in the embodiment of the present application, the embodiment of the present application further provides a method for controlling the transport robot. Exemplarily, the control method can be executed by the industrial computer 107 .
如图4所示,本申请实施例的搬运机器人的控制方法包括:As shown in Figure 4, the control method of the handling robot in the embodiment of the present application includes:
步骤S401:在搬运机器人运动至第一目标位置的预设范围的情况下,控制TOF相机识别目标物,以得到目标物的位姿,第一目标位置为搬运机器人叉取目标物的位置;Step S401: When the transfer robot moves to the preset range of the first target position, control the TOF camera to identify the target to obtain the pose of the target, and the first target position is the position where the transfer robot picks up the target;
步骤S402:根据目标物的位姿以及搬运机器人的位姿,确定目标物和搬运机器人之间的相对位姿;Step S402: According to the pose of the target object and the pose of the handling robot, determine the relative pose between the target object and the handling robot;
步骤S403:根据相对位姿调整运动轮子的速度矢量;Step S403: Adjust the velocity vector of the moving wheel according to the relative pose;
步骤S404:根据速度矢量控制运动轮子,使搬运机器人运动至第一目标位置。Step S404: Control the moving wheels according to the velocity vector, so as to make the transfer robot move to the first target position.
示例性地,如图5所示,仓库管理员可以使用手持设备(Personal DigitalAssistant,PDA)扫描需要搬运机器人叉取的工业托盘(目标物),PDA内置软件会将此操作包装成一条数据流,并发送至RCS系统。RCS系统收到此条数据流会解析其中的工业托盘的地图位置(第一目标位置),然后将第一目标位置发送至搬运机器人的中控功能模块,中控功能模块验证目标位置信息的正确与否,在目标位置信息正确的情况下,检测搬运机器人的功能模块是否正常,如果搬运机器人的功能模块不正常则向RCS系统上报错误信息。Exemplarily, as shown in Figure 5, the warehouse manager can use a handheld device (Personal Digital Assistant, PDA) to scan the industrial pallet (target object) that needs to be forked by the handling robot, and the built-in software of the PDA will package this operation into a data stream, and sent to the RCS system. After receiving this data stream, the RCS system will analyze the map position of the industrial pallet (the first target position), and then send the first target position to the central control function module of the handling robot, and the central control function module will verify the correctness of the target position information Or not, if the target position information is correct, check whether the functional modules of the transport robot are normal, and report an error message to the RCS system if the functional modules of the transport robot are abnormal.
检测搬运机器人的功能模块是否正常,包括:Detect whether the functional modules of the handling robot are normal, including:
(1)检测TOF相机的信号是否正常,在检测到TOF相机的信号正常的情况下,检测运动轮子是否正常;在检测到TOF相机的信号不正常的情况下,向RCS系统上报该错误信息。示例性地,检测TOF相机的信号是否正常的方法包括:判断TOF相机通过网卡反馈的心跳信号是否存在,如果存在TOF相机通过网卡反馈的心跳信号,则判定TOF相机的信号正常;如果不存在TOF相机通过网卡反馈的心跳信号,则判定TOF相机的信号不正常。(1) Detect whether the signal of the TOF camera is normal. If the signal of the TOF camera is detected to be normal, detect whether the moving wheel is normal; if the signal of the TOF camera is detected to be abnormal, report the error message to the RCS system. Exemplarily, the method for detecting whether the signal of the TOF camera is normal includes: judging whether the heartbeat signal fed back by the TOF camera through the network card exists, and if there is a heartbeat signal fed back by the TOF camera through the network card, then determining that the signal of the TOF camera is normal; The heartbeat signal fed back by the camera through the network card will determine that the signal of the TOF camera is abnormal.
(2)检测运动轮子是否正常,在运动轮子正常的情况下,检测运控功能模块是否正常;在运动轮子不正常的情况下,进入预设的异常处理机制。示例性地,检测运动轮子是否正常的方法包括:判断运动轮子的编码器心跳信号是否正常。(2) Detect whether the moving wheels are normal. If the moving wheels are normal, check whether the operation control function module is normal; if the moving wheels are abnormal, enter the preset exception handling mechanism. Exemplarily, the method for detecting whether the moving wheel is normal includes: judging whether the heartbeat signal of the encoder of the moving wheel is normal.
(3)检测运控功能模块是否正常,在运控功能模块正常的情况下,控制运动轮子工作,进而使搬运机器人运动;在运控功能模块不正常的情况下,进入预设的异常处理机制。检测运控功能模块是否正常包括:检测与其链接的每个硬件设备如微动开关、运动轮子的编码器信号、喇叭、灯带、液压油缸等信号状态是否正常。(3) Detect whether the operation and control function module is normal. If the operation and control function module is normal, control the movement wheels to work, and then make the handling robot move; when the operation and control function module is abnormal, enter the preset exception handling mechanism . Detecting whether the operation control function module is normal includes: detecting whether the signal status of each hardware device linked to it, such as a micro switch, an encoder signal of a moving wheel, a horn, a light strip, and a hydraulic cylinder, is normal.
在检测到搬运机器人的功能模块都正常的情况下,中控功能模块将第一目标位置发送至运控功能模块,运控功能模块根据第一目标位置合成运动轮子的速度矢量,并将速度矢量的信号发送至运动轮子的编码器和角度控制器,从而使运动轮子按照各自的速度矢量工作,进而使搬运机器人运动(行走)。在此过程,运控功能模块会持续判断搬运机器人是否运动至第一目标位置的预设范围(如3米)内。When it is detected that the functional modules of the handling robot are all normal, the central control functional module sends the first target position to the operation control function module, and the operation control function module synthesizes the velocity vector of the moving wheels according to the first target position, and sends the velocity vector The signals are sent to the encoders and angle controllers of the moving wheels, so that the moving wheels work according to their respective speed vectors, and then the handling robot moves (walks). During this process, the operation control function module will continue to judge whether the handling robot moves within the preset range (eg, 3 meters) of the first target position.
在搬运机器人未运动至第一目标位置的预设范围内的情况下,运控功能模块会继续合成运动轮子的速度矢量,以使搬运机器人继续向着第一目标位置运动。When the transport robot does not move to the preset range of the first target position, the operation control function module will continue to synthesize the velocity vector of the moving wheels, so that the transport robot continues to move toward the first target position.
在搬运机器人运动至第一目标位置的预设范围内的情况下,中控功能模块将控制TOF相机开始工作,即控制TOF相机开始采集周围环境数据,并调用目标物动态识别功能模块根据周围环境数据,确定目标物的位姿。When the handling robot moves to the preset range of the first target position, the central control function module will control the TOF camera to start working, that is, control the TOF camera to start collecting the surrounding environment data, and call the target dynamic recognition function module according to the surrounding environment data to determine the pose of the target.
示例性地,位姿由物体的空间位置(x,y,z)和绕3个坐标轴的角度(roll,pitch,yaw)组成,即6自由度位姿。Exemplarily, the pose is composed of the spatial position (x, y, z) of the object and the angle (roll, pitch, yaw) around the three coordinate axes, that is, the pose with 6 degrees of freedom.
示例性地,目标物动态识别功能模块将识别数据(目标物的位姿)添加时间标签后传送至中控功能模块。中控功能模块检查收到的识别数据是否正常,如果识别数据不正常,则继续调用目标物动态识别功能模块获取目标物的位姿;如果识别数据正常,则下发至运控功能模块。运控功能模块根据目标物的位姿和搬运机器人的位姿,确定相对位姿,并根据相对位姿调整运动轮子的速度矢量,并将速度矢量的信号发送至运动轮子的编码器和角度控制器,直至相对位姿满足预设的阈值条件。在该过程中,每个运动轮子按照各自的速度矢量工作,进而使搬运机器人运动至第一目标位置。Exemplarily, the target dynamic recognition function module sends the recognition data (the pose of the target object) to the central control function module after adding a time tag. The central control function module checks whether the received recognition data is normal. If the recognition data is not normal, it will continue to call the target dynamic recognition function module to obtain the pose of the target object; if the recognition data is normal, it will be sent to the operation control function module. The operation control function module determines the relative pose according to the pose of the target object and the pose of the handling robot, and adjusts the velocity vector of the moving wheel according to the relative pose, and sends the signal of the velocity vector to the encoder and angle control of the moving wheel controller until the relative pose meets the preset threshold condition. During this process, each moving wheel works according to its own velocity vector, thereby moving the handling robot to the first target position.
本实施例中,相对位姿可以为搬运机器人中心与TOF相机中心之间的相对位姿,可通过相机手眼标定进行。本实施例中,搬运机器人的中心定义为搬运机器人所有运动轮子的中心连线的空间交点。In this embodiment, the relative pose can be the relative pose between the center of the handling robot and the center of the TOF camera, which can be performed through camera hand-eye calibration. In this embodiment, the center of the transport robot is defined as the spatial intersection of the lines connecting the centers of all the moving wheels of the transport robot.
本申请实施例的控制方法通过TOF相机采集环境数据,进而得到目标物的位姿,根据目标物的位姿控制搬运机器人运动至叉取位置,可以在密集存储情况下,对目标物准确动态识别与叉取,而不会误识别,并能提高叉取精度。该控制方法在目标物的动态识别过程中,不会因光线剧烈变化(比如较强的灯光照射、照度低于1勒克斯(Lux)的夜晚、或者目标物部分光照充足而另一部分光照明显不足等情形),而出现目标物的动态识别失败的情况或对相对位姿的确定产生影响,从而提高叉取成功率。并且,根据现场实验数据,识别一次仅需100ms,速度远快于相关技术中的搬运机器人,处理速度和运行时长均得到了大幅提升。The control method of the embodiment of the present application collects environmental data through the TOF camera, and then obtains the pose of the target object, and controls the movement of the handling robot to the fork pick-up position according to the pose of the target object, and can accurately and dynamically identify the target object under the condition of intensive storage And fork fetching, without misidentification, and can improve the accuracy of fork fetching. During the dynamic recognition process of the target, the control method will not be affected by drastic changes in light (such as strong lighting, nights with an illuminance lower than 1 Lux, or when part of the target is sufficiently illuminated while another part is obviously insufficiently illuminated, etc.) situation), and the dynamic recognition of the target fails or affects the determination of the relative pose, thereby improving the success rate of forking. Moreover, according to the field experiment data, it only takes 100ms to identify once, which is much faster than the handling robot in the related technology, and the processing speed and running time have been greatly improved.
本申请实施例中,TOF相机并非一直工作,而是在搬运机器人行进至第一目标位置的预设范围后才开始工作,例如打开相机的激光发射器等,可以避免能量的不必要损失,进而提升能量的使用效率,减少搬运机器人的充电时间或充电次数,延长搬运机器人的工作时间,进而提升密集存储环境下的搬运效率。In the embodiment of the present application, the TOF camera does not work all the time, but starts to work after the handling robot travels to the preset range of the first target position, such as turning on the laser transmitter of the camera, etc., which can avoid unnecessary loss of energy, and then Improve the efficiency of energy use, reduce the charging time or charging times of the handling robot, prolong the working time of the handling robot, and then improve the handling efficiency in a dense storage environment.
在一种实施方式中,在步骤S401中,控制TOF相机识别目标物,以得到目标物的位姿,可以包括:识别出TOF相机视野范围内的多个识别物;根据多个识别物的位姿,以及机器人远程控制系统发送的目标物位置,从多个识别物中确定出目标物;获取目标物的位姿。In one embodiment, in step S401, controlling the TOF camera to identify the target to obtain the pose of the target may include: identifying multiple identification objects within the field of view of the TOF camera; pose, and the position of the target sent by the remote control system of the robot, determine the target from multiple identification objects; obtain the pose of the target.
示例性地,在工业托盘(目标物)密集存储环境下,首先动态识别出视野范围内的前方、左方、右方的工业托盘(识别物),并给出所有已经动态识别出的工业托盘的6自由度位姿,然后根据RCS系统发送的目标工业托盘位置(目标物位置),筛选可能性最高的工业托盘作为目标物,进而获取该目标物的位姿。如此可以提高识别效率和准确度,进而实现稳定的动态识别分割。For example, in a dense storage environment of industrial pallets (targets), first dynamically identify the front, left, and right industrial pallets (identifiers) within the field of vision, and give all dynamically identified industrial pallets Then, according to the target industrial pallet position (target position) sent by the RCS system, the industrial pallet with the highest possibility is selected as the target object, and then the pose of the target object is obtained. In this way, the recognition efficiency and accuracy can be improved, and stable dynamic recognition and segmentation can be realized.
在一种实施方式中,在步骤S404之后还可以包括:控制行走叉移动至目标物的插孔内,以触发支架上的微动开关生成到位信号;在收到到位信号的情况下,控制运动轮子停止运动,并控制抬升叉将目标物提升至预设高度;导航搬运机器人运动至第二目标位置,第二目标位置为搬运机器人搬运目标物的目的地。In one embodiment, after step S404, it may also include: controlling the travel fork to move into the socket of the target, so as to trigger the micro switch on the bracket to generate an in-position signal; when the in-position signal is received, control the movement The wheels stop moving, and the lifting fork is controlled to lift the target object to a preset height; the navigation and handling robot moves to the second target position, and the second target position is the destination of the target object transported by the handling robot.
在搬运机器人到达第一目标位置后,行走叉101移动至工业托盘(目标物)201的插孔内,从而会触发微动开关108,生成到位信号。此到位信号表示工业托盘已经被行走叉101叉取且到位,中控功能模块会在到位信号50ms内停止运控功能模块对运动轮子的速度矢量的继续合成,并下发行走电机(发行走电机被设置为带动运动轮子)停止信号,从而避免搬运机器人与目标工业托盘发生相对姿态补偿之外的空间干涉,且能防止行走电机过流。After the transfer robot reaches the first target position, the walking fork 101 moves into the socket of the industrial pallet (target) 201, thereby triggering the micro switch 108 to generate an in-position signal. This in-position signal indicates that the industrial pallet has been picked up by the travel fork 101 and is in place, and the central control function module will stop the motion control function module from continuing to synthesize the speed vector of the moving wheels within 50ms of the in-position signal, and issue the travel motor (issue the travel motor It is set to drive the motion wheel) stop signal, so as to avoid the space interference between the handling robot and the target industrial pallet beyond the relative attitude compensation, and prevent the overcurrent of the walking motor.
在一实施例中,抬升叉102在到位信号触发后,延迟预设时长将工业托盘抬升到预设高度,搬运机器人根据RCS发送的搬运目的地的地图信息,按照如上所述的类似方式合成速度矢量控制运动轮子,以使搬运机器人运动至搬运目的地。In one embodiment, after the in-position signal is triggered, the lifting fork 102 delays the preset time to lift the industrial pallet to the preset height, and the handling robot synthesizes the speed according to the map information of the destination sent by the RCS in a manner similar to the above Vector control motion wheels to make the handling robot move to the handling destination.
本申请实施例的控制方法可以实现搬运机器人在仓库密集存储环境下及光照条件剧烈变化情况下,准确稳定的完成工业托盘动态识别和叉取的功能。The control method of the embodiment of the present application can realize the accurate and stable dynamic identification and fork-picking of industrial pallets by the handling robot in the dense storage environment of the warehouse and the drastic changes in the lighting conditions.
图6示出根据本申请实施例的搬运机器人的控制装置的结构框图。如图6所示,该装置可以包括:Fig. 6 shows a structural block diagram of a control device for a transport robot according to an embodiment of the present application. As shown in Figure 6, the device may include:
识别模块601,被设置为在搬运机器人运动至第一目标位置的预设范围的情 况下,控制TOF相机识别目标物,以得到目标物的位姿,第一目标位置为搬运机器人叉取目标物的位置;The recognition module 601 is configured to control the TOF camera to recognize the target object to obtain the pose of the target object when the transfer robot moves to the preset range of the first target position. The first target position is when the transfer robot forks the target object s position;
相对位姿确定模块602,被设置为根据目标物的位姿以及搬运机器人的位姿,确定目标物和搬运机器人之间的相对位姿;The relative pose determining module 602 is configured to determine the relative pose between the target and the handling robot according to the pose of the target and the handling robot;
速度矢量调整模块603,被设置为根据相对位姿调整运动轮子的速度矢量;The velocity vector adjustment module 603 is configured to adjust the velocity vector of the moving wheel according to the relative pose;
运动控制模块604,被设置为根据速度矢量控制运动轮子,使搬运机器人运动至第一目标位置。The motion control module 604 is configured to control the moving wheels according to the velocity vector, so as to make the transfer robot move to the first target position.
在一种实施方式中,识别模块601还被设置为:识别出TOF相机视野范围内的多个识别物;根据多个识别物的位姿,以及机器人远程控制系统发送的目标物位置,从多个识别物中确定出目标物;获取目标物的位姿。In one embodiment, the identification module 601 is further configured to: identify multiple identification objects within the field of view of the TOF camera; Determine the target object among the recognition objects; obtain the pose of the target object.
在一种实施方式中,如图7所示,控制装置还包括:In one embodiment, as shown in Figure 7, the control device further includes:
触发控制模块701,被设置为在搬运机器人运动至第一目标位置之后,控制行走叉移动至目标物的插孔内,以触发支架上的微动开关生成到位信号;The trigger control module 701 is configured to control the walking fork to move into the socket of the target after the transfer robot moves to the first target position, so as to trigger the micro switch on the bracket to generate an in-position signal;
提升控制模块702,被设置为在收到到位信号的情况下,控制运动轮子停止运动,并控制抬升叉将目标物提升至预设高度;The lifting control module 702 is configured to control the moving wheels to stop moving and control the lifting fork to lift the target to a preset height when receiving the in-position signal;
导航模块703,被设置为导航搬运机器人运动至第二目标位置,第二目标位置为搬运机器人搬运目标物的目的地。The navigation module 703 is configured to guide the transport robot to move to a second target position, where the second target position is the destination of the target object transported by the transport robot.
本申请实施例装置中的模块功能可以参见上述方法中的对应描述,在此不再赘述。For the functions of the modules in the device in the embodiment of the present application, reference may be made to the corresponding description in the above method, and details are not repeated here.
图8示出根据本申请实施例的搬运机器人的控制设备的结构框图。如图8所示,该控制设备包括:存储器801和处理器802,存储器801内存储有可在处理器802上运行的指令。处理器802执行该指令时实现上述实施例中的方法。存储器801和处理器802的数量可以为一个或多个。该控制设备旨在表示多种形式的数字计算机,诸如,膝上型计算机、台式计算机、工作台、个人数字助理、服务器、刀片式服务器、大型计算机、和其它适合的计算机。控制设备还可以表示多种形式的移动装置,诸如,个人数字处理、蜂窝电话、智能电话、可穿戴设备和其它类似的计算装置。Fig. 8 shows a structural block diagram of a control device of a transport robot according to an embodiment of the present application. As shown in FIG. 8 , the control device includes: a memory 801 and a processor 802 , and instructions that can be executed on the processor 802 are stored in the memory 801 . The processor 802 implements the methods in the foregoing embodiments when executing the instructions. The number of memory 801 and processor 802 may be one or more. This control device is intended to represent various forms of digital computers, such as laptops, desktops, workstations, personal digital assistants, servers, blade servers, mainframes, and other suitable computers. The control device may also represent various forms of mobile devices, such as personal digital processing, cellular telephones, smart phones, wearable devices, and other similar computing devices.
该控制设备还可以包括通信接口803,被设置为与外界设备进行通信,进行数据交互传输。多个设备利用不同的总线互相连接,并且可以被安装在公共主板上或者根据需要以其它方式安装。处理器802可以对在控制设备内执行的指令进行处理,包括存储在存储器中或者存储器上以在外部输入/输出装置(诸如,耦合至接口的显示设备)上显示图形用户界面(Graphical User Interface,GUI) 的图形信息的指令。在其它实施方式中,若需要,可以将多个处理器或多条总线与多个存储器一起使用,还可以将多个处理器、多条总线与多个存储器一起使用。同样,可以连接多个控制设备,多个设备提供部分必要的操作(例如,作为服务器阵列、一组刀片式服务器、或者多处理器系统)。该总线可以分为地址总线、数据总线、控制总线等。为便于表示,图8中仅用一条粗线表示,但并不表示仅有一根总线或一种类型的总线。The control device may also include a communication interface 803 configured to communicate with external devices for interactive data transmission. Multiple devices are interconnected using different buses and may be mounted on a common motherboard or otherwise as desired. The processor 802 may process instructions executed within the control device, including storage in or on the memory, to display a Graphical User Interface (GUI) on an external input/output device, such as a display device coupled to the interface. GUI) commands for graphical information. In other embodiments, multiple processors or multiple buses may be used with multiple memories, and multiple processors, multiple buses, and multiple memories may be used, if desired. Likewise, multiple control devices may be connected, with multiple devices providing some of the necessary operation (eg, as a server array, a set of blade servers, or a multi-processor system). The bus can be divided into address bus, data bus, control bus and so on. For ease of representation, only one thick line is used in FIG. 8 , but it does not mean that there is only one bus or one type of bus.
可选的,如果存储器801、处理器802及通信接口803集成在一块芯片上,则存储器801、处理器802及通信接口803可以通过内部接口完成相互间的通信。Optionally, if the memory 801, the processor 802, and the communication interface 803 are integrated on one chip, the memory 801, the processor 802, and the communication interface 803 may communicate with each other through an internal interface.
应理解的是,上述处理器可以是中央处理器(Central Processing Unit,CPU),还可以是其他通用处理器、数字信号处理器(Digital Signal Processing,DSP)、专用集成电路(Application Specific Integrated Circuit,ASIC)、现场可编程门阵列(FieldProgrammable Gate Array,FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件等。通用处理器可以是微处理器或者是任何常规的处理器等。值得说明的是,处理器可以是支持进阶精简指令集机器(Advanced RISC Machines,ARM)架构的处理器。It should be understood that the above-mentioned processor can be a central processing unit (Central Processing Unit, CPU), and can also be other general-purpose processors, digital signal processors (Digital Signal Processing, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Field Programmable Gate Array (Field Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general purpose processor may be a microprocessor or any conventional processor or the like. It should be noted that the processor may be a processor supporting Advanced RISC Machines (ARM) architecture.
本申请实施例提供了一种计算机可读存储介质(如上述的存储器801),其存储有计算机指令,该程序被处理器执行时实现本申请实施例中提供的方法。The embodiment of the present application provides a computer-readable storage medium (such as the above-mentioned memory 801 ), which stores computer instructions, and when the program is executed by a processor, the method provided in the embodiment of the present application is implemented.
可选的,存储器801可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据设备的使用所创建的数据等。此外,存储器801可以包括高速随机存取存储器,还可以包括非瞬时存储器,例如至少一个磁盘存储器件、闪存器件、或其他非瞬时固态存储器件。在一些实施例中,存储器801可选包括相对于处理器802远程设置的存储器,这些远程存储器可以通过网络连接至设备。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。Optionally, the memory 801 may include a program storage area and a data storage area, wherein the program storage area may store an operating system and an application program required by at least one function; the data storage area may store data created according to the use of the device, and the like. In addition, the memory 801 may include a high-speed random access memory, and may also include a non-transitory memory, such as at least one magnetic disk storage device, a flash memory device, or other non-transitory solid-state storage devices. In some embodiments, the memory 801 may optionally include memory located remotely relative to the processor 802, and these remote memories may be connected to the device through a network. Examples of the aforementioned networks include, but are not limited to, the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.

Claims (13)

  1. 一种搬运机器人,包括:A handling robot, comprising:
    行走叉,所述行走叉的底部安装有多个运动轮子;Traveling fork, the bottom of described traveling fork is equipped with a plurality of moving wheels;
    抬升叉,设于所述行走叉的上方,所述行走叉被设置为能够下降以与所述抬升叉接触,且被设置为能够上升以将目标物抬升至预设高度;A lifting fork is arranged above the traveling fork, the traveling fork is configured to be able to descend to contact with the lifting fork, and is configured to be able to rise to lift the target to a preset height;
    支架,设于所述行走叉与所述抬升叉的端部;a bracket provided at the ends of the traveling fork and the lifting fork;
    飞行时间相机,设于所述支架上,且位于所述行走叉的上方,所述飞行时间相机被设置为识别所述目标物。A time-of-flight camera is arranged on the bracket and above the traveling fork, and the time-of-flight camera is configured to identify the target.
  2. 根据权利要求1所述的搬运机器人,其中,所述飞行时间相机的镜头表面设有滤光片,被设置为过滤可见光。The handling robot according to claim 1, wherein the lens surface of the time-of-flight camera is provided with a filter, which is configured to filter visible light.
  3. 根据权利要求1所述的搬运机器人,其中,所述预设高度的范围为380mm至420mm。The handling robot according to claim 1, wherein the preset height ranges from 380mm to 420mm.
  4. 根据权利要求1所述的搬运机器人,其中,所述支架上还设有微动开关,所述微动开关被设置为在检测到所述目标物放置于所述搬运机器人的预设位置后,生成到位信号,所述到位信号被设置为触发所述抬升叉抬升所述目标物。The handling robot according to claim 1, wherein a micro switch is further provided on the bracket, and the micro switch is configured to, after detecting that the target is placed at a preset position of the handling robot, An in-position signal is generated, and the in-position signal is configured to trigger the lifting fork to lift the target.
  5. 根据权利要求1至4任一项所述的搬运机器人,其中,所述目标物为空载工业托盘或负载工业托盘。The handling robot according to any one of claims 1 to 4, wherein the target object is an empty industrial pallet or a loaded industrial pallet.
  6. 一种搬运机器人的控制方法,应用于权利要求1至5任一项所述的搬运机器人,所述控制方法包括:A control method for a handling robot, applied to the handling robot according to any one of claims 1 to 5, the control method comprising:
    在所述搬运机器人运动至第一目标位置的预设范围的情况下,控制所述飞行时间相机识别所述目标物,以得到所述目标物的位姿,所述第一目标位置为所述搬运机器人叉取所述目标物的位置;When the handling robot moves to a preset range of the first target position, the time-of-flight camera is controlled to identify the target to obtain the pose of the target, and the first target position is the The handling robot picks up the position of the target object;
    根据所述目标物的位姿以及所述搬运机器人的位姿,确定所述目标物和所述搬运机器人之间的相对位姿;determining the relative pose between the target and the handling robot according to the pose of the target and the pose of the handling robot;
    根据所述相对位姿调整所述运动轮子的速度矢量;adjusting the velocity vector of the moving wheel according to the relative pose;
    根据所述速度矢量控制所述运动轮子,使所述搬运机器人运动至所述第一目标位置。The moving wheels are controlled according to the velocity vector, so that the transfer robot moves to the first target position.
  7. 根据权利要求6所述的控制方法,其中,控制所述飞行时间相机识别所述目标物,以得到所述目标物的位姿,包括:The control method according to claim 6, wherein controlling the time-of-flight camera to identify the target to obtain the pose of the target comprises:
    识别出所述飞行时间相机视野范围内的多个识别物;identifying a plurality of identifiers within the field of view of the time-of-flight camera;
    根据多个所述识别物的位姿,以及机器人远程控制系统发送的目标物位置,从多个所述识别物中确定出所述目标物;Determining the target from the plurality of identifiers according to the poses of the plurality of identifiers and the position of the target sent by the robot remote control system;
    获取所述目标物的位姿。Obtain the pose of the target.
  8. 根据权利要求6所述的控制方法,其中,所述支架上还设有微动开关,所述微动开关被设置为在检测到所述目标物放置于所述搬运机器人的预设位置后,生成到位信号,所述到位信号被设置为触发所述抬升叉抬升所述目标物;The control method according to claim 6, wherein a micro switch is further provided on the support, and the micro switch is configured to, after detecting that the target object is placed at a preset position of the handling robot, generating an in-position signal configured to trigger the lifting fork to lift the target;
    在所述搬运机器人运动至所述第一目标位置之后,所述控制方法还包括:After the handling robot moves to the first target position, the control method further includes:
    控制所述行走叉移动至所述目标物的插孔内,以触发所述支架上的微动开关生成到位信号;Controlling the travel fork to move into the socket of the target, so as to trigger the micro switch on the bracket to generate an in-position signal;
    在收到所述到位信号的情况下,控制所述运动轮子停止运动,并控制所述抬升叉将所述目标物提升至所述预设高度;In the case of receiving the in-position signal, control the moving wheel to stop moving, and control the lifting fork to lift the target to the preset height;
    导航所述搬运机器人运动至第二目标位置,所述第二目标位置为所述搬运机器人搬运所述目标物的目的地。navigating the transfer robot to move to a second target position, where the second target position is a destination for the transfer robot to transfer the target object.
  9. 一种搬运机器人的控制装置,应用于权利要求1至5任一项所述的搬运机器人,所述控制装置包括:A control device for a handling robot, applied to the handling robot according to any one of claims 1 to 5, the control device comprising:
    识别模块,被设置为在所述搬运机器人运动至第一目标位置的预设范围的情况下,控制所述飞行时间相机识别所述目标物,以得到所述目标物的位姿,所述第一目标位置为所述搬运机器人叉取所述目标物的位置;The recognition module is configured to control the time-of-flight camera to recognize the target when the transfer robot moves to a preset range of the first target position, so as to obtain the pose of the target, the second A target position is the position where the transfer robot picks up the target object;
    相对位姿确定模块,被设置为根据所述目标物的位姿以及所述搬运机器人的位姿,确定所述目标物和所述搬运机器人之间的相对位姿;A relative pose determining module configured to determine the relative pose between the target and the handling robot according to the pose of the target and the pose of the handling robot;
    速度矢量调整模块,被设置为根据所述相对位姿调整所述运动轮子的速度矢量;a velocity vector adjustment module, configured to adjust the velocity vector of the moving wheel according to the relative pose;
    运动控制模块,被设置为根据所述速度矢量控制所述运动轮子,使所述搬运机器人运动至所述第一目标位置。A motion control module configured to control the moving wheels according to the velocity vector, so as to move the transfer robot to the first target position.
  10. 根据权利要求9所述的控制装置,其中,所述识别模块还被设置为:The control device according to claim 9, wherein the identification module is further configured to:
    识别出所述飞行时间相机视野范围内的多个识别物;identifying a plurality of identifiers within the field of view of the time-of-flight camera;
    根据多个所述识别物的位姿,以及机器人远程控制系统发送的目标物位置,从多个所述识别物中确定出所述目标物;Determining the target from the plurality of identifiers according to the poses of the plurality of identifiers and the position of the target sent by the robot remote control system;
    获取所述目标物的位姿。Obtain the pose of the target.
  11. 根据权利要求9所述的控制装置,还包括:The control device according to claim 9, further comprising:
    触发控制模块,被设置为在所述搬运机器人运动至所述第一目标位置之后,控制所述行走叉移动至所述目标物的插孔内,以触发所述支架上的微动开关生成到位信号;The trigger control module is configured to control the walking fork to move into the socket of the target after the transfer robot moves to the first target position, so as to trigger the micro switch on the bracket to generate a position Signal;
    提升控制模块,被设置为在收到所述到位信号的情况下,控制所述运动轮子停止运动,并控制所述抬升叉将所述目标物提升至所述预设高度;The lifting control module is configured to control the moving wheels to stop moving, and control the lifting fork to lift the target to the preset height when receiving the in-position signal;
    导航模块,用于导航所述搬运机器人运动至第二目标位置,所述第二目标位置为所述搬运机器人搬运所述目标物的目的地。The navigation module is used to navigate the transfer robot to move to a second target position, and the second target position is a destination for the transfer robot to transfer the target object.
  12. 一种搬运机器人的控制设备,包括:A control device for a handling robot, comprising:
    至少一个处理器;以及at least one processor; and
    与所述至少一个处理器通信连接的存储器;其中,a memory communicatively coupled to the at least one processor; wherein,
    所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一个处理器执行,以使所述至少一个处理器能够执行权利要求6至8中任一项所述的方法。The memory stores instructions executable by the at least one processor, the instructions are executed by the at least one processor, so that the at least one processor can perform any one of claims 6 to 8 Methods.
  13. 一种计算机可读存储介质,所述计算机可读存储介质内存储有计算机指令,所述计算机指令被处理器执行时实现如权利要求6至8中任一项所述的方法。A computer-readable storage medium, wherein computer instructions are stored in the computer-readable storage medium, and when the computer instructions are executed by a processor, the method according to any one of claims 6 to 8 is implemented.
PCT/CN2022/106222 2021-08-30 2022-07-18 Control method, apparatus and device for transfer robot, and storage medium WO2023029776A1 (en)

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