WO2023029312A1 - Air compressor structure having integrated compression and separation - Google Patents

Air compressor structure having integrated compression and separation Download PDF

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Publication number
WO2023029312A1
WO2023029312A1 PCT/CN2021/141524 CN2021141524W WO2023029312A1 WO 2023029312 A1 WO2023029312 A1 WO 2023029312A1 CN 2021141524 W CN2021141524 W CN 2021141524W WO 2023029312 A1 WO2023029312 A1 WO 2023029312A1
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WO
WIPO (PCT)
Prior art keywords
oil
separation
compression
air
gas
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PCT/CN2021/141524
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French (fr)
Chinese (zh)
Inventor
钟仁志
袁军
杨国富
Original Assignee
鑫磊压缩机股份有限公司
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Priority claimed from CN202111039617.0A external-priority patent/CN113975918B/en
Priority claimed from CN202111038415.4A external-priority patent/CN113976324B/en
Priority claimed from CN202111039608.1A external-priority patent/CN113982939B/en
Application filed by 鑫磊压缩机股份有限公司 filed Critical 鑫磊压缩机股份有限公司
Publication of WO2023029312A1 publication Critical patent/WO2023029312A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation

Definitions

  • the invention relates to an air compressor structure, in particular to an air compressor structure integrating compression and separation.
  • the gas passing through the host will contain more fine oil droplets, so it is necessary to separate and recover the oil droplets through the oil-gas separation structure.
  • the existing oil-gas separation equipment is separately installed in the air compressor. In addition to the structure, it needs to be controlled separately, the cost is high, and the overall equipment occupies a large space.
  • a drive mechanism for driving the rotation of the central shaft is provided between the bottom and the housing; an air inlet for introducing blow-by gas from the internal combustion engine is provided on the top of the housing, and a net gas outlet is provided on the side wall of the housing at the bottom of the oil-gas separation mechanism.
  • the side wall of the housing is provided with an oil return port for the outflow of lubricating oil;
  • the oil-air separation mechanism includes the upper end cover of the separation disc, the lower end cover of the separation disc, and the center between the upper end cover of the separation disc and the lower end cover of the separation disc. Separate discs in the middle of the shaft; the invention automatically starts working after the motor vehicle is ignited, and automatically stops working after the engine is turned off.
  • the working process does not require electronic control, and can efficiently separate oil and gas from the engine blow-by gas, reducing the loss of lubricating oil, without Long-term stable operation can be achieved through maintenance;
  • the shortcoming of this patent is that the oil-gas separator is separately installed outside the air pressure structure, and needs to be controlled separately, the cost is high, and the overall equipment occupies a large space.
  • the present invention aims to overcome the problems that the existing oil-gas separation equipment in the prior art is separately arranged outside the air-compressed structure and needs to be controlled separately, the cost is high, and the overall equipment occupies a large space, and a horizontal oil-gas separation equipment is provided.
  • the structure of the air compressor can integrate the structure of the oil-gas separation and the structure of the air compressor to reduce the cost and the space occupied by the equipment.
  • the present invention relates to an air compressor structure integrating compression and separation, including an oil-gas separation cycle structure capable of automatic oil return, the oil-gas separation cycle structure includes a shell, and an air intake channel and an air compressor structure installed in the shell , connection channel, separation structure, air outlet channel, oil collection tank and oil return channel, the air compressor structure is driven by the main engine, the main engine is installed on the oil-gas separation cycle structure, and one end of the oil return channel is located in the oil collection tank , the other end communicates with the air pressure structure, a pressure regulating valve assembly is installed in the air intake passage, the air pressure structure includes an air pressure cylinder, and a compression shaft is eccentrically installed in the air pressure cylinder, and the compression shaft It is connected with the output shaft of the main engine and rotates synchronously.
  • a telescopic plate is installed in the installation groove.
  • the telescopic plate rotates to the lower side of the compression shaft It protrudes from the center and is pressed into the mounting groove when turned to the upper side of the compression shaft.
  • the air pressure structure, the separation structure and the oil collection tank are all located in the same housing, and the structure is more compact.
  • the opening or closing of the air intake channel can be controlled by the opening and closing of the pressure regulating valve assembly.
  • the air entering the air compression cylinder is divided into several parts by the adjacent expansion plate, and, due to the retraction of the compression plate, the air in each part follows Every turn of the compression shaft is compressed until air enters the shaft channel.
  • the telescopic block assembly includes two telescopic plates, the two telescopic plates are connected by a connecting rod, at least one of the two telescopic plates can move axially relative to the connecting rod. The movement can separate the two attached expansion plates, so that the gas can enter the shaft channel from between the two expansion plates.
  • the bottom of the installation groove is provided with a separation guide seat for separating the two telescopic plates, and a gas connection channel is formed between the separated two telescopic plates; through the separation guide seat, the telescopic block assembly can be The gas connection channel is automatically formed while being pressed into the mounting groove.
  • a tension spring is installed between the two telescopic plates, and the tension spring can facilitate the reset of the two telescopic plates after the telescopic block assembly extends out of the installation slot.
  • electron-emitting devices for emitting electrons into the connecting channel are installed on the connecting channel, and the separation structure includes several anode plates arranged in parallel and spaced apart for absorbing charged oil droplets, and the anode plates There are air holes for the passage of gas; when the oil-gas mixture entering the connecting channel passes through the electron emitter, electrons will be attached to the oil droplets, and the oil droplets with electrons will be adsorbed on the anode plate when passing through the anode plate, The pure compressed gas after adsorption will be exported from the gas outlet channel, and the oil droplets attached to the anode plate will drop down, so as to realize the separation of oil and gas.
  • a vibrating plate is installed in the oil sump, and the anode plate is mounted on the vibrating plate; a cam for hitting the vibrating plate is installed above the vibrating plate, and the cam is driven to rotate by the main engine; through the The vibration of the vibration plate can make the oil droplets attached to the anode plate drip more easily, so as to ensure the efficiency of the anode plate to absorb oil droplets, and the main engine can also drive the cam to rotate at the same time, no need to use an additional drive device to drive the cam, saving costs.
  • the separation structure includes a rotating shaft on which several discs for throwing oil droplets are installed at intervals in the axial direction, and a gas channel is arranged in the rotating shaft, and the gas compressed in the air pressure structure enters The gas passage; this structure enables the oil-gas mixture entering the separation structure to be separated under the centrifugal action of the disc.
  • the separation structure includes an outer cylinder and an inner cylinder
  • the gas discharged from the air pressure structure enters between the outer cylinder and the inner cylinder and undergoes centrifugal movement between the outer cylinder and the inner cylinder
  • the inner wall of the outer cylinder is provided with Oil hook
  • the upper part of the inner cylinder communicates with the air outlet channel; when the gas with oil moves centrifugally, the oil will be thrown to the inner wall of the outer cylinder under the action of centrifugal force, and the oil hanging on the inner wall of the outer cylinder
  • the hook can catch oil droplets, and when there are more oil droplets, it will fall from the oil hanging hook and fall into the oil collection tank.
  • an impact cam is provided on the outer side of the outer cylinder, and the impact cam is driven to rotate through the compression shaft; the impact cam can continuously impact the outer cylinder, thereby accelerating the drop of oil droplets from the oil hook, thereby improving oil hanging efficiency.
  • the pressure regulating valve assembly includes a transmission shaft and a turntable mounted on the transmission shaft, a push rod is installed on one side of the turntable, and a pressure regulating valve extending into the air intake passage is provided at the lower end of the push rod.
  • the output shaft of the main engine is provided with an output wheel
  • the transmission shaft is equipped with a transmission wheel that rotates synchronously with the output wheel; through this structure, the output shaft of the main engine rotates while driving the turntable to rotate, and makes the push rod continuously up and down Movement, and then realize the interval switch of the pressure regulating valve.
  • the present invention has the following beneficial effects: (1) After the oil and gas are separated, the oil can be automatically returned to the air pressure structure without using a liquid pump, thereby ensuring the safety of the oil return;
  • the structure, separation structure and oil collection tank are set in the same shell, which simplifies the overall structure of the device; (3)
  • the device can simultaneously drive the pressure regulating valve components to open and close at intervals through the operation of the main engine, and can also drive the vibration plate to vibrate, which simplifies the control , which reduces the cost; (4) oil-gas separation can be effectively realized.
  • FIG. 1 is a schematic diagram of an internal structure of Embodiment 1 of the present invention.
  • Fig. 2 is a schematic diagram of an internal structure of Embodiment 2 of the present invention.
  • Fig. 3 is a schematic diagram of an internal structure of Embodiment 3 of the present invention.
  • Fig. 4 is a schematic cross-sectional structure diagram of the air pressure structure according to the first embodiment of the present invention.
  • Fig. 5 is a schematic cross-sectional structure diagram of the air pressure structure of the second embodiment and the third embodiment of the present invention.
  • Fig. 6 is a structural schematic diagram of the telescopic block assembly of the present invention.
  • Fig. 7 is a structural schematic view of the pressure regulating valve assembly of the present invention.
  • an air compressor structure integrating compression and separation including an oil-gas separation cycle structure capable of automatic oil return
  • the oil-gas separation cycle structure includes a shell, and is installed in the shell
  • the air pressure structure and the separation structure are connected through the connection channel
  • the electron emission device 8 for emitting electrons into the connection channel is installed on the connection channel
  • the separation structure includes several parallel and spaced pieces
  • An anode plate 9 for adsorbing charged oil droplets the anode plate is provided with air holes for allowing gas to pass through, the lower end of the anode plate is located in the oil sump 10, and the oil sump is located above the oil sump and connected to the oil sump
  • the oil collection groove is connected, one end of the oil return passage
  • a telescopic plate 15 is fitted in the installation grooves.
  • the telescopic plate protrudes from the installation groove when it is rotated to the lower side of the compression shaft, and is pressed into the installation groove when it is rotated to the upper side of the compression shaft.
  • the opening 16 connected by the channel, the upper part of the compression shaft is tangent to the inner wall of the air cylinder, and the tangent point is located behind the opening, as shown in Figure 4, when the compression shaft rotates counterclockwise, the tangency point is set at the opening On the left side, when the compression shaft rotates clockwise, the tangent point is set on the right side of the opening;
  • the pressure regulating valve assembly is controlled by the host, and includes a drive shaft and a turntable 17 mounted on the drive shaft, on one side of the turntable A push rod 18 is installed, the lower end of the push rod is provided with a pressure regulating valve 19 extending into the air intake passage, the output shaft of the main engine is provided with an output wheel 20, and the drive shaft is equipped with a gear that is synchronized with the output wheel.
  • the output shaft of the main engine rotates, which drives the rotation of the compression shaft, so that several expansion plates rotate.
  • the expansion plate rotates to the lower side of the compression shaft, it will protrude from the installation groove, thereby A closed space is formed between the two telescopic plates, and as the telescopic plates continue to rotate, the closed space will gradually shrink until the closed space communicates with the opening, so that the oil-air mixture enters the connecting channel, and the oil-gas mixture entering the connecting channel passes through the electronic
  • the emitter electrons will be attached to the oil droplets, and the oil droplets with electrons will be adsorbed on the anode plate when passing through the anode plate, and the pure compressed gas after adsorption will be exported from the gas outlet channel and attached to the anode plate.
  • the oil droplets on the plate will drip downward; when the output shaft of the main engine rotates, the cam shaft will rotate accordingly, thereby driving the cam to hit the vibrating plate at intervals, and the vibrating plate will drive the anode plate to vibrate, thereby accelerating the anode
  • the pressure regulating valve opens and closes at intervals in the air intake passage; when the pressure regulating valve is opened, the gas enters the air cylinder, when the pressure regulating valve is closed, a negative pressure is formed in the air cylinder, and the oil is pressed into the air cylinder from the oil collection tank. In the pressure cylinder.
  • Embodiment 2 as shown in Figures 2, 5, 6, and 7, an air compressor structure integrating compression and separation, including an oil-gas separation cycle structure capable of automatic oil return, the oil-gas separation cycle structure includes a housing 1, and The air intake channel 2, the air compressor structure 3, the separation structure 4, the air outlet channel 5, the oil collection tank 6 and the oil return channel 7 are installed in the housing.
  • the separation structure includes a rotating shaft 25 on which a number of discs 26 for throwing oil droplets are mounted at intervals in the axial direction, and a gas channel is arranged inside the rotating shaft, and the compressed air in the air pressure structure Gas enters the gas channel, one end of the oil return channel is located in the oil collection tank, and the other end communicates with the air pressure structure, and a pressure regulating valve assembly 11 is installed in the air intake channel;
  • the lower end is provided with a downward air inlet 27, and the direction of the air inlet channel toward one end of the air pressure structure is obliquely downward, so as to prevent the oil in the air pressure structure from flowing out from the air inlet channel;
  • the oil tank is located at the lower part of the housing, and one end of the oil return passage located in the oil collecting tank is provided with a downward bell mouth;
  • Rotating shaft 13 the compression rotating shaft is connected with the output shaft of the main engine and rotates synchronously.
  • installation grooves 14 are arranged on the outer circumference of the compression rotating shaft, and a telescopic block assembly is fitted in the installation groove, and the telescopic block assembly is rotating It protrudes from the installation groove when it reaches the lower side of the compression shaft, and is pressed into the installation groove when it rotates to the upper side of the compression shaft.
  • the compression shaft is provided with a shaft passage 28 communicating with the gas passage;
  • the telescopic block assembly includes two telescopic plates 15, which are connected by a connecting rod 29, at least one of the two telescopic plates can move axially relative to the connecting rod;
  • the telescopic boards can be reset and bonded after leaving the separation guide seat, and there are two ways to realize it: at least one of the two telescopic boards is magnetic; or a tension spring is installed between the two telescopic boards.
  • the two expansion plates include a first expansion plate 32 and a second expansion plate 33, the length of the first expansion plate is greater than that of the second expansion plate, in this embodiment, as shown in Figure 5, the compression shaft rotates counterclockwise, and The first expansion plate is located on the left side of the second expansion plate. If the compression shaft is set to rotate clockwise, the first expansion plate needs to be located on the right side of the second expansion plate.
  • the rotating shaft is connected with the compression rotating shaft and rotates synchronously;
  • the pressure regulating valve assembly includes a transmission shaft and a rotating disk 17 installed on the transmission shaft, a push rod 18 is installed on one side of the rotating disk, and a push rod 18 is installed at the lower end of the push rod
  • the output shaft of the main engine rotates, which drives the rotation of the compression shaft, so that several telescopic block assemblies rotate.
  • the telescopic block assembly rotates to the lower side of the compression shaft, it will protrude from the installation groove, thereby A closed space is formed between two adjacent telescopic block assemblies.
  • the closed space will gradually shrink.
  • the inner end of the telescopic block assembly touches the separation guide seat, the two telescopic plates will be separated.
  • the guide seats are separated to form a gas connection channel between the telescopic plates, so that the oil-gas mixture enters the shaft channel, and the oil-gas mixture will enter the gas channel in the shaft after passing through the shaft channel.
  • the push rod reciprocates continuously up and down, so that the pressure regulating valve is opened and closed at intervals in the intake passage; when the pressure regulating valve is opened, the gas enters the air cylinder, and when the pressure regulating valve is closed, a negative pressure is formed in the air cylinder, The oil is pressed from the sump into the air cylinder.
  • an air compressor structure integrating compression and separation including an oil-gas separation cycle structure capable of automatic oil return
  • the oil-gas separation cycle structure includes a housing 1, and is installed on The air intake channel 2, the air compressor structure 3, the separation structure 4, the air outlet channel 5, the oil collection tank 6 and the oil return channel 7 in the shell, the air compressor structure is driven by the main engine, and the main engine is installed on the oil-gas separation circulation structure , the lower part of the separation structure communicates with the oil sump, one end of the oil return passage is located in the oil sump, the bottom of the oil return passage is provided with a bell mouth, and the other end communicates with the air pressure structure, the air outlet
  • the passage is provided with an air outlet pressure valve 34, which includes a valve seat and a valve body, the valve body faces the air outlet passage, and a spring is installed between the valve seat and the valve body; the separation structure includes an outer cylinder 35 and an inner cylinder.
  • Cylinder 36 the gas discharged from the air pressure structure enters between the outer cylinder and the inner cylinder and performs centrifugal movement between the outer cylinder and the inner cylinder, the inner wall of the outer cylinder is provided with an oil hook 37, and the upper part of the inner cylinder and the inner cylinder
  • the air outlet channel is connected;
  • the inner cylinder is provided with a fine filter screen 38;
  • the lower end of the air intake channel is provided with a downward air inlet 27, and the direction of the air intake channel toward one end of the air pressure structure is oblique Downward, it is used to prevent the oil in the air pressure structure from flowing out from the air intake passage;
  • the air pressure structure includes an air pressure cylinder 12, and a compression shaft 13 is installed eccentrically in the air pressure cylinder, and the compression shaft is connected with the main engine The output shaft is connected and rotates synchronously.
  • the telescopic block assembly is fitted in the installation groove. Extends out from the middle, and is pressed into the installation groove when turning to the upper side of the compression shaft, the compression shaft is provided with a shaft passage 28 communicating with the gas passage; the telescopic block assembly includes two telescopic plates 15, The two expansion plates are connected by a connecting rod 29, and at least one of the two expansion plates can move axially relative to the connecting rod; the bottom of the installation groove is provided with a separation guide seat 30 for separating the two expansion plates.
  • the air connection channel 31 is formed between the separated two telescopic plates; the two telescopic plates can be reset and bonded after leaving the separation guide seat, and there are two ways to realize it: at least one of the two telescopic plates One is magnetic; or a tension spring is installed between the two telescopic plates; the two telescopic plates include a first telescopic plate 32 and a second telescopic plate 33, and the length of the first telescopic plate is greater than that of the second telescopic plate.
  • the compression shaft rotates counterclockwise, and the first expansion plate is located on the left side of the second expansion plate, if the compression shaft is set to rotate clockwise, the first expansion plate Needs to be to the right of the second telescoping board.
  • the rotating shaft is connected to the compression rotating shaft and rotates synchronously;
  • the separation structure is provided with a separation structure inlet, and a bearing seat adapted to the compression rotation shaft is installed at the separation structure entrance;
  • an impact cam 39 is provided on the outside of the outer cylinder , the impact cam is driven to rotate through the compression shaft;
  • the first bevel gear 40 is installed on the compression shaft, and the first bevel gear is adapted to mesh with the second bevel gear 41, and the second bevel gear and the impact
  • the cam is mounted on the transmission shaft 42 .
  • the output shaft of the main engine rotates, which drives the rotation of the compression shaft, so that several telescopic block assemblies rotate.
  • the telescopic block assembly rotates to the lower side of the compression shaft, it will protrude from the installation groove, thereby A closed space is formed between two adjacent telescopic block assemblies.
  • the closed space will gradually shrink.
  • the inner end of the telescopic block assembly touches the separation guide seat, the two telescopic plates will be separated.
  • the guide seats are separated to form a gas connection channel between the telescopic plates, so that the oil-gas mixture enters the shaft channel, and the oil-gas mixture will enter the gas channel in the shaft after passing through the shaft channel.

Abstract

An air compressor structure having integrated compression and separation, belonging to the field of air compressor structures, and comprising an oil-gas separation and circulation structure which is capable of automatically returning oil. The oil- gas separation and circulation structure comprises a housing, and an air intake channel (1), an air compression structure (2), a connecting channel (3), a separation structure (4), an air discharge channel (5), an oil collecting groove (6), and an oil return channel (7) which are mounted in the housing. Compressed gas in the air compression structure (2) enters the connecting channel (3). One end of the oil return channel (7) is located in the oil collecting groove (6), and the other end of the oil return channel (7) is in communication with the air compression structure (2). The air discharge channel (5) is provided with an air discharge pressure valve (34). The air compression structure (2), the separation structure (4), and the oil collecting groove (6) are all located in the same housing, so the structure is more compact, solving problems in the existing technology of an oil-gas separation device being separately provided outside of the air compression structure (2) and needing to be separately controlled, high costs, and the device occupying a large overall space.

Description

一种压缩分离一体化的空压机结构An air compressor structure integrating compression and separation 技术领域technical field
本发明涉及一种空压机结构,尤其是涉及一种压缩分离一体化的空压机结构。The invention relates to an air compressor structure, in particular to an air compressor structure integrating compression and separation.
背景技术Background technique
在空压机进行空气压缩的过程中,经过主机的气体中会含有较多的细小油滴,因此需要通过油气分离结构对油滴进行分离和回收,现有的油气分离设备单独设置在空压结构外,需要单独对其进行控制,成本较高,设备整体占用空间较大。In the process of air compression by the air compressor, the gas passing through the host will contain more fine oil droplets, so it is necessary to separate and recover the oil droplets through the oil-gas separation structure. The existing oil-gas separation equipment is separately installed in the air compressor. In addition to the structure, it needs to be controlled separately, the cost is high, and the overall equipment occupies a large space.
例如,在中国专利文献上公开的“主动式油气分离器”,其公告号为CN201910854388.4,包括壳体,壳体内中心轴的中上部与壳体之间设有油气分离机构,中心轴的底部与壳体之间设有用于驱动中心轴转动的驱动机构;壳体顶部设有用于引入内燃机窜气的进气口,油气分离机构底部的壳体侧壁设有净气出口,驱动机构下方的壳体侧壁设有用于润滑油流出的回油口;油气分离机构包括与分离碟片上端盖、分离碟片下端盖以及连接在分离碟片上端盖和分离碟片下端盖之间的中心轴上的各中部分离碟片;本发明在机动车点火后自动开始工作,熄火后自动停止工作,工作过程无须电控,能够对发动机窜气进行高效的油气分离,减少润滑油的散失,无须维护即可实现长期稳定运行;该专利的不足之处在于,油气分离器单独设置在空压结构外,需要单独对其进行控制,成本较高,设备整体占用空间较大。For example, the "active oil-gas separator" disclosed in the Chinese patent literature, its announcement number is CN201910854388.4, includes a shell, and an oil-gas separation mechanism is arranged between the middle and upper part of the central shaft in the shell and the shell. A drive mechanism for driving the rotation of the central shaft is provided between the bottom and the housing; an air inlet for introducing blow-by gas from the internal combustion engine is provided on the top of the housing, and a net gas outlet is provided on the side wall of the housing at the bottom of the oil-gas separation mechanism. The side wall of the housing is provided with an oil return port for the outflow of lubricating oil; the oil-air separation mechanism includes the upper end cover of the separation disc, the lower end cover of the separation disc, and the center between the upper end cover of the separation disc and the lower end cover of the separation disc. Separate discs in the middle of the shaft; the invention automatically starts working after the motor vehicle is ignited, and automatically stops working after the engine is turned off. The working process does not require electronic control, and can efficiently separate oil and gas from the engine blow-by gas, reducing the loss of lubricating oil, without Long-term stable operation can be achieved through maintenance; the shortcoming of this patent is that the oil-gas separator is separately installed outside the air pressure structure, and needs to be controlled separately, the cost is high, and the overall equipment occupies a large space.
发明内容Contents of the invention
本发明是为了克服现有技术现有的油气分离设备单独设置在空压结构外,需要单独对其进行控制,成本较高,设备整体占用空间较大的问题,提供一种卧式油气分离的空压机结构,可以将油气分离的结构与空压的结构整合在一起,降低成本,减小设备占用的空间。The present invention aims to overcome the problems that the existing oil-gas separation equipment in the prior art is separately arranged outside the air-compressed structure and needs to be controlled separately, the cost is high, and the overall equipment occupies a large space, and a horizontal oil-gas separation equipment is provided. The structure of the air compressor can integrate the structure of the oil-gas separation and the structure of the air compressor to reduce the cost and the space occupied by the equipment.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明,一种压缩分离一体化的空压机结构,包括可以进行自动回油的油气分离循环结构,所述油气分离循环结构包括壳体,以及安装在壳体内的进气通道、空压结构、连接通道、分离结构、出气通道、集油槽和回油通道,所述空压结构通过主机带动运转,所述主机安装在油气分离循环结构上,所述回油通道一端位于所述集油槽中,另一端与所述空压结构连通,所述进气通道中安装有调压阀门组件,所述空压结构包括空压筒,所述空压筒内偏心安装有压缩转轴,所述压缩转轴与主机的输出轴连接并同步转动,所述压缩转轴外侧周向设有若干个安装槽,所述安装槽中适配安装有伸缩板,所述伸缩板在转动到压缩转轴的下侧时从安装槽中伸出,在转动到压缩转轴的上侧时被压入安装槽 中。The present invention relates to an air compressor structure integrating compression and separation, including an oil-gas separation cycle structure capable of automatic oil return, the oil-gas separation cycle structure includes a shell, and an air intake channel and an air compressor structure installed in the shell , connection channel, separation structure, air outlet channel, oil collection tank and oil return channel, the air compressor structure is driven by the main engine, the main engine is installed on the oil-gas separation cycle structure, and one end of the oil return channel is located in the oil collection tank , the other end communicates with the air pressure structure, a pressure regulating valve assembly is installed in the air intake passage, the air pressure structure includes an air pressure cylinder, and a compression shaft is eccentrically installed in the air pressure cylinder, and the compression shaft It is connected with the output shaft of the main engine and rotates synchronously. There are several installation grooves on the outer circumference of the compression shaft, and a telescopic plate is installed in the installation groove. When the telescopic plate rotates to the lower side of the compression shaft It protrudes from the center and is pressed into the mounting groove when turned to the upper side of the compression shaft.
所述本专利中,空压结构和分离结构和集油槽均位于同一个壳体内,结构更紧凑,通过所述调压阀门组件的开闭可以控制进气通道的开启或关闭,当进气通道开启时,气体进入空压结构进行压缩,当进气通道关闭时,由于空压结构只排气不进气,空压结构内会形成负压,从而使得集油槽中的油液通过回油通道被压入到空压结构中,实现自动回油;进入空压筒内的空气被相邻的伸缩板分为若干个部分,并且,由于压缩板的回缩,每个部分中的空气随着压缩转轴的转动都会被压缩,直到空气进入转轴通道。In the above-mentioned patent, the air pressure structure, the separation structure and the oil collection tank are all located in the same housing, and the structure is more compact. The opening or closing of the air intake channel can be controlled by the opening and closing of the pressure regulating valve assembly. When the air intake channel When it is turned on, the gas enters the air pressure structure for compression. When the air intake channel is closed, since the air pressure structure only exhausts air but does not take in air, a negative pressure will be formed in the air pressure structure, so that the oil in the oil collection tank will pass through the oil return channel. It is pressed into the air compression structure to realize automatic oil return; the air entering the air compression cylinder is divided into several parts by the adjacent expansion plate, and, due to the retraction of the compression plate, the air in each part follows Every turn of the compression shaft is compressed until air enters the shaft channel.
作为优选,所述伸缩块组件包括两块伸缩板,两块伸缩板之间通过连杆连接,两块伸缩板中至少有一块可以与连杆发生轴向相对移动,通过伸缩板相对连杆的移动,可以使得两块贴合的伸缩板分离,从而使气体可以从两块伸缩板之间进入转轴通道。Preferably, the telescopic block assembly includes two telescopic plates, the two telescopic plates are connected by a connecting rod, at least one of the two telescopic plates can move axially relative to the connecting rod. The movement can separate the two attached expansion plates, so that the gas can enter the shaft channel from between the two expansion plates.
作为优选,所述安装槽的底部设有用于使两块伸缩板分离的分离导向座,分离后的两块伸缩板之间形成气体连接通道;通过所述分离导向座可以使伸缩块组件在被压入安装槽的同时,自动形成气体连接通道。As a preference, the bottom of the installation groove is provided with a separation guide seat for separating the two telescopic plates, and a gas connection channel is formed between the separated two telescopic plates; through the separation guide seat, the telescopic block assembly can be The gas connection channel is automatically formed while being pressed into the mounting groove.
作为优选,所述两块伸缩板之间安装有拉伸弹簧,所述拉伸弹簧可以便于伸缩块组件在伸出安装槽后,两块伸缩板进行复位。Preferably, a tension spring is installed between the two telescopic plates, and the tension spring can facilitate the reset of the two telescopic plates after the telescopic block assembly extends out of the installation slot.
作为优选,所述连接通道上安装有用于向连接通道内发射电子的电子发射器件,所述分离结构内包括若干块平行间隔设置的、用于吸附带电油滴的阳极板,所述阳极板上设有用于让气体通过的气孔;进入连接通道的油气混合物在经过电子发射器时,油滴上会附上电子,而附上电子的油滴在经过阳极板时会被吸附在阳极板上,经过吸附后的纯净压缩气体会从出气通道被导出,而附在阳极板上的油滴则会向下滴落,从而实现油气分离。Preferably, electron-emitting devices for emitting electrons into the connecting channel are installed on the connecting channel, and the separation structure includes several anode plates arranged in parallel and spaced apart for absorbing charged oil droplets, and the anode plates There are air holes for the passage of gas; when the oil-gas mixture entering the connecting channel passes through the electron emitter, electrons will be attached to the oil droplets, and the oil droplets with electrons will be adsorbed on the anode plate when passing through the anode plate, The pure compressed gas after adsorption will be exported from the gas outlet channel, and the oil droplets attached to the anode plate will drop down, so as to realize the separation of oil and gas.
作为优选,所述汇油槽中安装有振动板,所述阳极板安装在所述振动板上;所述振动板上方安装有用于撞击振动板的凸轮,所述凸轮通过主机带动转动;通过所述振动板的振动,可以使得阳极板上附着的油滴更容易滴下,从而确保阳极板吸附油滴的效率,并且主机运转的同时还能带动凸轮转动,无需使用额外的驱动装置来驱动凸轮,节省了成本。As a preference, a vibrating plate is installed in the oil sump, and the anode plate is mounted on the vibrating plate; a cam for hitting the vibrating plate is installed above the vibrating plate, and the cam is driven to rotate by the main engine; through the The vibration of the vibration plate can make the oil droplets attached to the anode plate drip more easily, so as to ensure the efficiency of the anode plate to absorb oil droplets, and the main engine can also drive the cam to rotate at the same time, no need to use an additional drive device to drive the cam, saving costs.
作为优选,所述分离结构包括转轴,所述转轴上轴向间隔安装有若干块用于将油滴甩出的碟片,所述转轴内设有气体通道,空压结构中压缩后的气体进入所述气体通道;该结构使得进入分离结构中的油气混合物在碟片的离心作用下进行分离。Preferably, the separation structure includes a rotating shaft on which several discs for throwing oil droplets are installed at intervals in the axial direction, and a gas channel is arranged in the rotating shaft, and the gas compressed in the air pressure structure enters The gas passage; this structure enables the oil-gas mixture entering the separation structure to be separated under the centrifugal action of the disc.
作为优选,所述分离结构包括外筒和内筒,从空压结构排出的气体进入所述外筒与内筒之间并在外筒与内筒之间进行离心运动,所述外筒内壁设有挂油钩,所述内筒上部与出气通道连通;当带有油液的气体进行离心运动时,油液会在离心力的作用下被甩向外筒的内壁,而外筒内壁上的挂油钩可以捕捉油滴,当油滴较多时,会从挂油钩上落下,落到集油槽中。Preferably, the separation structure includes an outer cylinder and an inner cylinder, the gas discharged from the air pressure structure enters between the outer cylinder and the inner cylinder and undergoes centrifugal movement between the outer cylinder and the inner cylinder, and the inner wall of the outer cylinder is provided with Oil hook, the upper part of the inner cylinder communicates with the air outlet channel; when the gas with oil moves centrifugally, the oil will be thrown to the inner wall of the outer cylinder under the action of centrifugal force, and the oil hanging on the inner wall of the outer cylinder The hook can catch oil droplets, and when there are more oil droplets, it will fall from the oil hanging hook and fall into the oil collection tank.
作为优选,所述外筒外侧设有撞击凸轮,所述撞击凸轮通过所述压缩转轴驱动转动;通过所述撞击凸轮可以不断撞击外筒,从而加速油滴从挂油钩上掉落,进而提高挂油效率。As a preference, an impact cam is provided on the outer side of the outer cylinder, and the impact cam is driven to rotate through the compression shaft; the impact cam can continuously impact the outer cylinder, thereby accelerating the drop of oil droplets from the oil hook, thereby improving oil hanging efficiency.
作为优选,所述调压阀门组件包括传动轴和安装在传动轴上的转盘,所述转盘的一侧上安装有推杆,所述推杆的下端设有伸入进气通道中的调压阀门,主机的输出轴上设有输出轮,所述传动轴上安装有与所述输出轮同步转动的传动轮;通过该结构使得主机输出轴转动的同时带动转盘转动,并使得推杆不断上下运动,进而实现调压阀门的间隔开关。Preferably, the pressure regulating valve assembly includes a transmission shaft and a turntable mounted on the transmission shaft, a push rod is installed on one side of the turntable, and a pressure regulating valve extending into the air intake passage is provided at the lower end of the push rod. For valves, the output shaft of the main engine is provided with an output wheel, and the transmission shaft is equipped with a transmission wheel that rotates synchronously with the output wheel; through this structure, the output shaft of the main engine rotates while driving the turntable to rotate, and makes the push rod continuously up and down Movement, and then realize the interval switch of the pressure regulating valve.
因此,本发明具有如下有益效果:(1)可以在油气分离后,不使用液泵,自动将油液回流到空压结构中,从而确保油液回流的安全性;(2)通过将空压结构、分离结构和集油槽设置在同一壳体中,简化了装置整体的结构;(3)装置通过主机的运转可以同时带动调压阀门组件间隔开闭,还可以带动振动板振动,简化了控制,降低了成本;(4)可以有效实现油气分离。Therefore, the present invention has the following beneficial effects: (1) After the oil and gas are separated, the oil can be automatically returned to the air pressure structure without using a liquid pump, thereby ensuring the safety of the oil return; The structure, separation structure and oil collection tank are set in the same shell, which simplifies the overall structure of the device; (3) The device can simultaneously drive the pressure regulating valve components to open and close at intervals through the operation of the main engine, and can also drive the vibration plate to vibrate, which simplifies the control , which reduces the cost; (4) oil-gas separation can be effectively realized.
附图说明Description of drawings
图1是本发明实施例一的一种内部结构示意图。FIG. 1 is a schematic diagram of an internal structure of Embodiment 1 of the present invention.
图2是本发明实施例二的一种内部结构示意图。Fig. 2 is a schematic diagram of an internal structure of Embodiment 2 of the present invention.
图3是本发明实施例三的一种内部结构示意图。Fig. 3 is a schematic diagram of an internal structure of Embodiment 3 of the present invention.
图4是本发明实施例一的空压结构的一种截面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the air pressure structure according to the first embodiment of the present invention.
图5是本发明实施例二、实施例三的空压结构的一种截面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of the air pressure structure of the second embodiment and the third embodiment of the present invention.
图6是本发明伸缩块组件的一种结构示意图。Fig. 6 is a structural schematic diagram of the telescopic block assembly of the present invention.
图7是本发明调压阀门组件的一种结构示意图。Fig. 7 is a structural schematic view of the pressure regulating valve assembly of the present invention.
图中:1、进气通道 2、空压结构 3、连接通道 4、分离结构 5、出气通道 6、集油槽 7、回油通道 8、电子发射器件 9、阳极板 10、汇油槽 11、调压阀门组件 12、空压筒 13、压缩转轴 14、安装槽 15、伸缩板 16、开口 17、转盘 18、推杆 19、调压阀门 20、输出轮 21、传动轮 22、振动板 23、凸轮 24、凸轮转轴 25、转轴 26、碟片 27、进气口 28、转轴通道 29、连杆 30、分离导向座 31、气体连接通道 32、第一伸缩板 33、第二伸缩板 34、出气压力阀 35、外筒 36、内筒 37、挂油钩 38、精滤网 39、撞击凸轮 40、第一锥齿轮 41、第二锥齿轮 42、传动轴。In the figure: 1. Intake channel 2. Air pressure structure 3. Connection channel 4. Separation structure 5. Air outlet channel 6. Oil collection tank 7. Oil return channel 8. Electronic emission device 9. Anode plate 10. Oil sump tank 11. Pressure valve assembly 12, air cylinder 13, compression shaft 14, installation slot 15, expansion plate 16, opening 17, turntable 18, push rod 19, pressure regulating valve 20, output wheel 21, transmission wheel 22, vibration plate 23, cam 24. Cam shaft 25, shaft 26, disc 27, air inlet 28, shaft channel 29, connecting rod 30, separation guide seat 31, gas connection channel 32, first expansion plate 33, second expansion plate 34, air outlet pressure Valve 35, outer cylinder 36, inner cylinder 37, oil hook 38, fine filter 39, impact cam 40, first bevel gear 41, second bevel gear 42, transmission shaft.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
为使本发明技术方案实施例目的、技术方案和优点更加清楚,下面结合附图对本发明实施例的技术方案进行清楚地解释和说明,但下述实施例仅为本发明的优选实施例,而不是全部实施例。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本发明的保护范围。In order to make the objectives, technical solutions and advantages of the technical solution embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention are clearly explained and described below in conjunction with the accompanying drawings, but the following embodiments are only preferred embodiments of the present invention, and Not all examples. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本方案,而不能解释为对本发明方案的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, and are only used to explain the present solution, and cannot be construed as limiting the present invention.
参照下面的描述和附图,将清楚本发明的实施例的这些和其他方面。在这些描述和附图中,具体公开了本发明的实施例中的一些特定实施方式来表示实施本发明的实施例的原理的一些方式,但是应当理解,本发明的实施例的范围不受此限制。相反,本发明的实施例包括落入所附加权利要求书的精神和内涵范围内的所有变化、修改和等同物。These and other aspects of embodiments of the invention will become apparent with reference to the following description and drawings. In these descriptions and drawings, some specific implementation manners in the embodiments of the present invention are specifically disclosed to represent some ways of implementing the principles of the embodiments of the present invention, but it should be understood that the scope of the embodiments of the present invention is not limited by this limit. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents coming within the spirit and scope of the appended claims.
实施例一,如图1、4、7,一种压缩分离一体化的空压机结构,包括可以进行自动回油的油气分离循环结构,所述油气分离循环结构包括壳体,以及安装在壳体内的进气通道1、空压结构2、连接通道3、分离结构4、出气通道5、集油槽6和回油通道7,所述空压结构通过主机带动运转,所述主机安装在油气分离循环结构上,所述空压结构和分离结构通过所述连接通道连接,所述连接通道上安装有用于向连接通道内发射电子的电子发射器件8,所述分离结构内包括若干块平行间隔设置的、用于吸附带电油滴的阳极板9,所述阳极板上设有用于让气体通过的气孔,所述阳极板的下端位于汇油槽10中,所述汇油槽位于集油槽的上方并与集油槽连通,所述回油通道一端位于所述集油槽中,另一端与所述空压结构连通,所述进气通道中安装有调压阀门组件11,所述进气通道的下端设有朝下的进气口,所述进气通道朝向所述空压结构的一端的方向为斜向下,用于避免空压结构内的油液从进气通道流出,所述连接通道连接空压结构和分离结构;所述集油槽位于壳体的下部,所述回油通道位于所述集油槽中的一端上设有朝下的喇叭口;所述空压结构包括空压筒12,所述空压筒内偏心安装有压缩转轴13,所述压缩转轴与主机的输出轴连接并同步转动,所述压缩转轴外侧周向设有若干个安装槽14,所述安装槽中适配安装有伸缩板15,所述伸缩板在转动到压缩转轴的下侧时从安装槽中伸出,在转动到压缩转轴的上侧时被压入安装槽中,所述空压筒的上部设有与所述连接通道连通的开口16,所述压缩转轴的上部与空压筒的内壁相切,并且切点位于所述开口的后方,如图4所示,当压缩转轴逆时针转动时,切点设置于开口左侧,当压缩转轴顺时针转动时,切点设置于开口右侧;所述调压阀门组件通过主机控制,并且包括传动轴和安装在传动轴上的转盘17,所述转盘的一侧上安装有推杆18,所述推杆的下端设有伸入进气通道中的调压阀门19,主机的输出轴上设有输出轮20,所述传动轴上安装有与所述输出轮同步转动的传动轮21;所述汇油槽中安装有振动板22,所述阳极板 安装在所述振动板上;所述振动板上方安装有用于撞击振动板的凸轮23,所述凸轮安装在凸轮转轴24上,所述凸轮转轴连接在压缩转轴上,通过主机带动转动。Embodiment 1, as shown in Figures 1, 4, and 7, an air compressor structure integrating compression and separation, including an oil-gas separation cycle structure capable of automatic oil return, the oil-gas separation cycle structure includes a shell, and is installed in the shell The air intake channel 1, the air compressor structure 2, the connection channel 3, the separation structure 4, the air outlet channel 5, the oil collection tank 6 and the oil return channel 7 in the body, the air compressor structure is driven by the main engine, and the main engine is installed in the oil-gas separation In the circulation structure, the air pressure structure and the separation structure are connected through the connection channel, and the electron emission device 8 for emitting electrons into the connection channel is installed on the connection channel, and the separation structure includes several parallel and spaced pieces An anode plate 9 for adsorbing charged oil droplets, the anode plate is provided with air holes for allowing gas to pass through, the lower end of the anode plate is located in the oil sump 10, and the oil sump is located above the oil sump and connected to the oil sump The oil collection groove is connected, one end of the oil return passage is located in the oil collection groove, and the other end is connected with the air pressure structure, a pressure regulating valve assembly 11 is installed in the air intake passage, and the lower end of the air intake passage is provided with The air inlet facing downwards, the direction of the air inlet passage towards the end of the air pressure structure is obliquely downward, which is used to prevent the oil in the air pressure structure from flowing out from the air inlet passage, and the connecting passage connects the air pressure Structure and separation structure; the oil collection tank is located at the lower part of the housing, and the oil return channel is located at one end of the oil collection tank with a downward bell mouth; the air pressure structure includes an air pressure cylinder 12, the A compression shaft 13 is installed eccentrically in the air cylinder, and the compression shaft is connected to the output shaft of the main engine and rotates synchronously. There are several installation grooves 14 on the outer circumference of the compression shaft, and a telescopic plate 15 is fitted in the installation grooves. , the telescopic plate protrudes from the installation groove when it is rotated to the lower side of the compression shaft, and is pressed into the installation groove when it is rotated to the upper side of the compression shaft. The opening 16 connected by the channel, the upper part of the compression shaft is tangent to the inner wall of the air cylinder, and the tangent point is located behind the opening, as shown in Figure 4, when the compression shaft rotates counterclockwise, the tangency point is set at the opening On the left side, when the compression shaft rotates clockwise, the tangent point is set on the right side of the opening; the pressure regulating valve assembly is controlled by the host, and includes a drive shaft and a turntable 17 mounted on the drive shaft, on one side of the turntable A push rod 18 is installed, the lower end of the push rod is provided with a pressure regulating valve 19 extending into the air intake passage, the output shaft of the main engine is provided with an output wheel 20, and the drive shaft is equipped with a gear that is synchronized with the output wheel. Rotating drive wheel 21; a vibrating plate 22 is installed in the oil sump, and the anode plate is mounted on the vibrating plate; a cam 23 for hitting the vibrating plate is installed above the vibrating plate, and the cam is installed on the cam On the rotating shaft 24, the cam rotating shaft is connected on the compression rotating shaft, driven to rotate by the main engine.
在装置工作的过程中,主机的输出轴转动,带动压缩转轴转动,从而使若干块伸缩板转动,当伸缩板转动到压缩转轴的下侧时,会从安装槽中伸出,从而在相邻两块伸缩板之间形成一个封闭的空间,随着伸缩板的继续转动,该封闭空间会逐渐缩小,直到封闭空间与开口连通,使得油气混合物进入连接通道,进入连接通道的油气混合物在经过电子发射器时,油滴上会附上电子,而附上电子的油滴在经过阳极板时会被吸附在阳极板上,经过吸附后的纯净压缩气体会从出气通道被导出,而附在阳极板上的油滴则会向下滴落;在主机输出轴转动的同时,所述凸轮转轴会随之转动,从而带动凸轮间隔击打振动板,而振动板会带动阳极板振动,从而加速阳极板上的油滴滴落;油滴滴落后落入集油槽中;主机转动的同时,还会带动传动轴转动,传动轴转动的过程中,会通过转盘带动推杆不断上下往复运动,从而使得调压阀门在进气通道中间隔打开和关闭;当调压阀门打开时,气体进入空压筒,当调压阀门关闭时,空压筒内形成负压,油液从集油槽被压入空压筒中。During the working process of the device, the output shaft of the main engine rotates, which drives the rotation of the compression shaft, so that several expansion plates rotate. When the expansion plate rotates to the lower side of the compression shaft, it will protrude from the installation groove, thereby A closed space is formed between the two telescopic plates, and as the telescopic plates continue to rotate, the closed space will gradually shrink until the closed space communicates with the opening, so that the oil-air mixture enters the connecting channel, and the oil-gas mixture entering the connecting channel passes through the electronic When the emitter is used, electrons will be attached to the oil droplets, and the oil droplets with electrons will be adsorbed on the anode plate when passing through the anode plate, and the pure compressed gas after adsorption will be exported from the gas outlet channel and attached to the anode plate. The oil droplets on the plate will drip downward; when the output shaft of the main engine rotates, the cam shaft will rotate accordingly, thereby driving the cam to hit the vibrating plate at intervals, and the vibrating plate will drive the anode plate to vibrate, thereby accelerating the anode The oil drips on the board; the oil drips and falls into the oil collection tank; when the main engine rotates, it will also drive the transmission shaft to rotate. The pressure regulating valve opens and closes at intervals in the air intake passage; when the pressure regulating valve is opened, the gas enters the air cylinder, when the pressure regulating valve is closed, a negative pressure is formed in the air cylinder, and the oil is pressed into the air cylinder from the oil collection tank. In the pressure cylinder.
实施例二,如图2、5、6、7,一种压缩分离一体化的空压机结构,包括可以进行自动回油的油气分离循环结构,所述油气分离循环结构包括壳体1,以及安装在壳体内的进气通道2、空压结构3、分离结构4、出气通道5、集油槽6和回油通道7,所述空压结构通过主机带动运转,所述主机安装在油气分离循环结构上,所述分离结构包括转轴25,所述转轴上轴向间隔安装有若干块用于将油滴甩出的碟片26,所述转轴内设有气体通道,空压结构中压缩后的气体进入所述气体通道,所述回油通道一端位于所述集油槽中,另一端与所述空压结构连通,所述进气通道中安装有调压阀门组件11;所述进气通道的下端设有朝下的进气口27,所述进气通道朝向所述空压结构的一端的方向为斜向下,用于避免空压结构内的油液从进气通道流出;所述集油槽位于壳体的下部,所述回油通道位于所述集油槽中的一端上设有朝下的喇叭口;所述空压结构包括空压筒12,所述空压筒内偏心安装有压缩转轴13,所述压缩转轴与主机的输出轴连接并同步转动,所述压缩转轴外侧周向设有若干个安装槽14,所述安装槽中适配安装有伸缩块组件,所述伸缩块组件在转动到压缩转轴的下侧时从安装槽中伸出,在转动到压缩转轴的上侧时被压入安装槽中,所述压缩转轴内设有与所述气体通道连通的转轴通道28;所述伸缩块组件包括两块伸缩板15,两块伸缩板之间通过连杆29连接,两块伸缩板中至少有一块可以与连杆发生轴向相对移动;所述安装槽的底部设有用于使两块伸缩板分离的分离导向座30,所述分离导向座有两个,且背向设置,其截面形状为梯形,分离后的两块伸缩板之间形成气体连接通道31;所述两块伸缩板在离开分离导向座和可以复位贴合,其实现方式可以有两种:所述两块伸缩板中至少有一块带有磁性;或者所述两块伸缩板之间安装有拉伸弹簧。所述的两块伸缩板包括第一伸缩板32和第二伸缩板 33,第一伸缩板的长度大于第二伸缩板,本实施例中,如图5所示,压缩转轴逆时针转动,而所述第一伸缩板位于第二伸缩板的左侧,若压缩转轴设置为顺时针转动,则第一伸缩板需要位于第二伸缩板的右侧。所述转轴与压缩转轴连接并同步转动;所述调压阀门组件包括传动轴和安装在传动轴上的转盘17,所述转盘的一侧上安装有推杆18,所述推杆的下端设有伸入进气通道中的调压阀门19,主机的输出轴上设有输出轮20,所述传动轴上安装有与所述输出轮同步转动的传动轮21。 Embodiment 2, as shown in Figures 2, 5, 6, and 7, an air compressor structure integrating compression and separation, including an oil-gas separation cycle structure capable of automatic oil return, the oil-gas separation cycle structure includes a housing 1, and The air intake channel 2, the air compressor structure 3, the separation structure 4, the air outlet channel 5, the oil collection tank 6 and the oil return channel 7 are installed in the housing. Structurally, the separation structure includes a rotating shaft 25 on which a number of discs 26 for throwing oil droplets are mounted at intervals in the axial direction, and a gas channel is arranged inside the rotating shaft, and the compressed air in the air pressure structure Gas enters the gas channel, one end of the oil return channel is located in the oil collection tank, and the other end communicates with the air pressure structure, and a pressure regulating valve assembly 11 is installed in the air intake channel; The lower end is provided with a downward air inlet 27, and the direction of the air inlet channel toward one end of the air pressure structure is obliquely downward, so as to prevent the oil in the air pressure structure from flowing out from the air inlet channel; The oil tank is located at the lower part of the housing, and one end of the oil return passage located in the oil collecting tank is provided with a downward bell mouth; Rotating shaft 13, the compression rotating shaft is connected with the output shaft of the main engine and rotates synchronously. Several installation grooves 14 are arranged on the outer circumference of the compression rotating shaft, and a telescopic block assembly is fitted in the installation groove, and the telescopic block assembly is rotating It protrudes from the installation groove when it reaches the lower side of the compression shaft, and is pressed into the installation groove when it rotates to the upper side of the compression shaft. The compression shaft is provided with a shaft passage 28 communicating with the gas passage; The telescopic block assembly includes two telescopic plates 15, which are connected by a connecting rod 29, at least one of the two telescopic plates can move axially relative to the connecting rod; There are two separated guide seats 30 for the separation of the two telescopic plates, and there are two separated guide seats, which are arranged on the back, and their cross-sectional shape is trapezoidal, and a gas connection channel 31 is formed between the two separated telescopic plates; The telescopic boards can be reset and bonded after leaving the separation guide seat, and there are two ways to realize it: at least one of the two telescopic boards is magnetic; or a tension spring is installed between the two telescopic boards. The two expansion plates include a first expansion plate 32 and a second expansion plate 33, the length of the first expansion plate is greater than that of the second expansion plate, in this embodiment, as shown in Figure 5, the compression shaft rotates counterclockwise, and The first expansion plate is located on the left side of the second expansion plate. If the compression shaft is set to rotate clockwise, the first expansion plate needs to be located on the right side of the second expansion plate. The rotating shaft is connected with the compression rotating shaft and rotates synchronously; the pressure regulating valve assembly includes a transmission shaft and a rotating disk 17 installed on the transmission shaft, a push rod 18 is installed on one side of the rotating disk, and a push rod 18 is installed at the lower end of the push rod There is a pressure-regulating valve 19 extending into the air intake passage, an output wheel 20 is arranged on the output shaft of the main engine, and a transmission wheel 21 that rotates synchronously with the output wheel is installed on the transmission shaft.
装置在使用过程中,主机的输出轴转动,带动压缩转轴转动,从而使若干个伸缩块组件转动,当伸缩块组件转动到压缩转轴的下侧时,会从安装槽中伸出,从而在相邻两块伸缩块组件之间形成一个封闭的空间,随着伸缩板的继续转动,该封闭空间会逐渐缩小,当伸缩块组件的内端接触到分离导向座时,两块伸缩板会被分离导向座分开,从而在伸缩板之间形成气体连接通道,使得油气混合物进入转轴通道,油气混合物经过转轴通道后会再进入转轴内的气体通道,而当伸缩块组件继续转动时,由于两块伸缩板会复位,伸缩块会从安装槽中伸出以便于下一次压缩;由于转轴随着主机输出轴和压缩转轴一同转动,会带着转轴上的碟片转动,而油气混合物会在碟片上进行离心分离;离心分离后,气体会从出气通道被导出,而油滴滴落后落入集油槽中;主机转动的同时,还会带动传动轴转动,传动轴转动的过程中,会通过转盘带动推杆不断上下往复运动,从而使得调压阀门在进气通道中间隔打开和关闭;当调压阀门打开时,气体进入空压筒,当调压阀门关闭时,空压筒内形成负压,油液从集油槽被压入空压筒中。During the use of the device, the output shaft of the main engine rotates, which drives the rotation of the compression shaft, so that several telescopic block assemblies rotate. When the telescopic block assembly rotates to the lower side of the compression shaft, it will protrude from the installation groove, thereby A closed space is formed between two adjacent telescopic block assemblies. As the telescopic plate continues to rotate, the closed space will gradually shrink. When the inner end of the telescopic block assembly touches the separation guide seat, the two telescopic plates will be separated. The guide seats are separated to form a gas connection channel between the telescopic plates, so that the oil-gas mixture enters the shaft channel, and the oil-gas mixture will enter the gas channel in the shaft after passing through the shaft channel. When the telescopic block assembly continues to rotate, due to the two telescopic The plate will be reset, and the telescopic block will protrude from the installation slot for the next compression; since the rotating shaft rotates with the output shaft of the main engine and the compression rotating shaft, it will rotate with the disc on the rotating shaft, and the oil-air mixture will be on the disc. Carry out centrifugal separation; after centrifugal separation, the gas will be exported from the air outlet channel, and the oil droplets will fall into the oil collection tank after dripping; while the main engine is rotating, it will also drive the transmission shaft to rotate. During the rotation of the transmission shaft, it will drive The push rod reciprocates continuously up and down, so that the pressure regulating valve is opened and closed at intervals in the intake passage; when the pressure regulating valve is opened, the gas enters the air cylinder, and when the pressure regulating valve is closed, a negative pressure is formed in the air cylinder, The oil is pressed from the sump into the air cylinder.
实施例三,如图3、5、6,一种压缩分离一体化的空压机结构,包括可以进行自动回油的油气分离循环结构,所述油气分离循环结构包括壳体1,以及安装在壳体内的进气通道2、空压结构3、分离结构4、出气通道5、集油槽6和回油通道7,所述空压结构通过主机带动运转,所述主机安装在油气分离循环结构上,所述分离结构的下部与集油槽连通,所述回油通道一端位于所述集油槽中,所述回油通道的底部设有喇叭口,另一端与所述空压结构连通,所述出气通道上设有出气压力阀34,所述出气压力阀包括阀座和阀体,所述阀体朝向出气通道,阀座与阀体之间安装有弹簧;所述分离结构包括外筒35和内筒36,从空压结构排出的气体进入所述外筒与内筒之间并在外筒与内筒之间进行离心运动,所述外筒内壁设有挂油钩37,所述内筒上部与出气通道连通;所述内筒内设有精滤网38;所述进气通道的下端设有朝下的进气口27,所述进气通道朝向所述空压结构的一端的方向为斜向下,用于避免空压结构内的油液从进气通道流出;所述空压结构包括空压筒12,所述空压筒内偏心安装有压缩转轴13,所述压缩转轴与主机的输出轴连接并同步转动,所述压缩转轴外侧周向设有若干个安装槽14,所述安装槽中适配安装有伸缩块组件,所述伸缩块组件在转动到压缩转轴的下侧时从安装槽中伸出,在转动到压缩转轴的上侧时被压入安装槽中,所述压缩转轴内设有与所述气体通道连通的转轴通道28;所述伸缩块组件包括两块伸缩板15,两块伸缩板之间通过连杆29 连接,两块伸缩板中至少有一块可以与连杆发生轴向相对移动;所述安装槽的底部设有用于使两块伸缩板分离的分离导向座30,分离后的两块伸缩板之间形成气体连接通道31;所述两块伸缩板在离开分离导向座和可以复位贴合,其实现方式可以有两种:所述两块伸缩板中至少有一块带有磁性;或者所述两块伸缩板之间安装有拉伸弹簧;所述的两块伸缩板包括第一伸缩板32和第二伸缩板33,第一伸缩板的长度大于第二伸缩板;,本实施例中,如图5所示,压缩转轴逆时针转动,而所述第一伸缩板位于第二伸缩板的左侧,若压缩转轴设置为顺时针转动,则第一伸缩板需要位于第二伸缩板的右侧。所述转轴与压缩转轴连接并同步转动;所述分离结构上设有分离结构进口,分离结构进口处安装有与所述压缩转轴适配安装的轴承座;所述外筒外侧设有撞击凸轮39,所述撞击凸轮通过所述压缩转轴驱动转动;所述压缩转轴上安装有第一锥齿轮40,所述第一锥齿轮与第二锥齿轮41适配啮合,所述第二锥齿轮和撞击凸轮安装在传动轴42上。 Embodiment 3, as shown in Figures 3, 5, and 6, an air compressor structure integrating compression and separation, including an oil-gas separation cycle structure capable of automatic oil return, the oil-gas separation cycle structure includes a housing 1, and is installed on The air intake channel 2, the air compressor structure 3, the separation structure 4, the air outlet channel 5, the oil collection tank 6 and the oil return channel 7 in the shell, the air compressor structure is driven by the main engine, and the main engine is installed on the oil-gas separation circulation structure , the lower part of the separation structure communicates with the oil sump, one end of the oil return passage is located in the oil sump, the bottom of the oil return passage is provided with a bell mouth, and the other end communicates with the air pressure structure, the air outlet The passage is provided with an air outlet pressure valve 34, which includes a valve seat and a valve body, the valve body faces the air outlet passage, and a spring is installed between the valve seat and the valve body; the separation structure includes an outer cylinder 35 and an inner cylinder. Cylinder 36, the gas discharged from the air pressure structure enters between the outer cylinder and the inner cylinder and performs centrifugal movement between the outer cylinder and the inner cylinder, the inner wall of the outer cylinder is provided with an oil hook 37, and the upper part of the inner cylinder and the inner cylinder The air outlet channel is connected; the inner cylinder is provided with a fine filter screen 38; the lower end of the air intake channel is provided with a downward air inlet 27, and the direction of the air intake channel toward one end of the air pressure structure is oblique Downward, it is used to prevent the oil in the air pressure structure from flowing out from the air intake passage; the air pressure structure includes an air pressure cylinder 12, and a compression shaft 13 is installed eccentrically in the air pressure cylinder, and the compression shaft is connected with the main engine The output shaft is connected and rotates synchronously. There are several installation grooves 14 on the outer circumference of the compression shaft, and the telescopic block assembly is fitted in the installation groove. Extends out from the middle, and is pressed into the installation groove when turning to the upper side of the compression shaft, the compression shaft is provided with a shaft passage 28 communicating with the gas passage; the telescopic block assembly includes two telescopic plates 15, The two expansion plates are connected by a connecting rod 29, and at least one of the two expansion plates can move axially relative to the connecting rod; the bottom of the installation groove is provided with a separation guide seat 30 for separating the two expansion plates. , the air connection channel 31 is formed between the separated two telescopic plates; the two telescopic plates can be reset and bonded after leaving the separation guide seat, and there are two ways to realize it: at least one of the two telescopic plates One is magnetic; or a tension spring is installed between the two telescopic plates; the two telescopic plates include a first telescopic plate 32 and a second telescopic plate 33, and the length of the first telescopic plate is greater than that of the second telescopic plate. Plate;, in this embodiment, as shown in Figure 5, the compression shaft rotates counterclockwise, and the first expansion plate is located on the left side of the second expansion plate, if the compression shaft is set to rotate clockwise, the first expansion plate Needs to be to the right of the second telescoping board. The rotating shaft is connected to the compression rotating shaft and rotates synchronously; the separation structure is provided with a separation structure inlet, and a bearing seat adapted to the compression rotation shaft is installed at the separation structure entrance; an impact cam 39 is provided on the outside of the outer cylinder , the impact cam is driven to rotate through the compression shaft; the first bevel gear 40 is installed on the compression shaft, and the first bevel gear is adapted to mesh with the second bevel gear 41, and the second bevel gear and the impact The cam is mounted on the transmission shaft 42 .
装置在使用过程中,主机的输出轴转动,带动压缩转轴转动,从而使若干个伸缩块组件转动,当伸缩块组件转动到压缩转轴的下侧时,会从安装槽中伸出,从而在相邻两块伸缩块组件之间形成一个封闭的空间,随着伸缩板的继续转动,该封闭空间会逐渐缩小,当伸缩块组件的内端接触到分离导向座时,两块伸缩板会被分离导向座分开,从而在伸缩板之间形成气体连接通道,使得油气混合物进入转轴通道,油气混合物经过转轴通道后会再进入转轴内的气体通道,而当伸缩块组件继续转动时,由于两块伸缩板会复位,伸缩块会从安装槽中伸出以便于下一次压缩;进入分离结构的油气混合物会在外筒与内筒之间作离心运动,离心运动过程中,混合物中的油滴会被甩向外筒内壁,并被挂油钩捕获,而运动到的外筒下部的气体会向上进入内筒,并经过精滤网的过滤,从出气通道离开;压缩转轴的转动还会带动撞击凸轮转动,从而不断击打外筒,加速挂油钩上油滴的滴落。During the use of the device, the output shaft of the main engine rotates, which drives the rotation of the compression shaft, so that several telescopic block assemblies rotate. When the telescopic block assembly rotates to the lower side of the compression shaft, it will protrude from the installation groove, thereby A closed space is formed between two adjacent telescopic block assemblies. As the telescopic plate continues to rotate, the closed space will gradually shrink. When the inner end of the telescopic block assembly touches the separation guide seat, the two telescopic plates will be separated. The guide seats are separated to form a gas connection channel between the telescopic plates, so that the oil-gas mixture enters the shaft channel, and the oil-gas mixture will enter the gas channel in the shaft after passing through the shaft channel. When the telescopic block assembly continues to rotate, due to the two telescopic The plate will be reset, and the telescopic block will protrude from the installation groove for the next compression; the oil-air mixture entering the separation structure will perform centrifugal motion between the outer cylinder and the inner cylinder, and the oil droplets in the mixture will be thrown towards the cylinder during the centrifugal movement. The inner wall of the outer cylinder is captured by the oil hook, and the gas moving to the lower part of the outer cylinder will enter the inner cylinder upwards, be filtered by the fine filter, and leave from the air outlet channel; the rotation of the compression shaft will also drive the impact cam to rotate, Thereby continuously hitting the outer cylinder to accelerate the dripping of oil droplets on the oil hook.

Claims (10)

  1. 一种压缩分离一体化的空压机结构,其特征是,包括可以进行自动回油的油气分离循环结构,所述油气分离循环结构包括壳体,以及安装在壳体内的进气通道、空压结构、连接通道、分离结构、出气通道、集油槽和回油通道,所述空压结构通过主机带动运转,所述主机安装在油气分离循环结构上,所述回油通道一端位于所述集油槽中,另一端与所述空压结构连通,所述进气通道中安装有调压阀门组件,所述空压结构包括空压筒,所述空压筒内偏心安装有压缩转轴,所述压缩转轴与主机的输出轴连接并同步转动,所述压缩转轴外侧周向设有若干个安装槽,所述安装槽中适配安装有伸缩板,所述伸缩板在转动到压缩转轴的下侧时从安装槽中伸出,在转动到压缩转轴的上侧时被压入安装槽中,所述转轴与压缩转轴连接并同步转动。An air compressor structure integrating compression and separation, which is characterized in that it includes an oil-gas separation cycle structure capable of automatic oil return, and the oil-gas separation cycle structure includes a shell, and an air intake passage installed in the shell, an air compressor Structure, connection channel, separation structure, air outlet channel, oil sump and oil return channel, the air compressor structure is driven by the main engine, the main engine is installed on the oil-gas separation cycle structure, and one end of the oil return channel is located in the oil sump Among them, the other end communicates with the air pressure structure, a pressure regulating valve assembly is installed in the air intake passage, the air pressure structure includes an air pressure cylinder, and a compression shaft is installed eccentrically in the air pressure cylinder, and the compression The rotating shaft is connected with the output shaft of the main engine and rotates synchronously. There are several installation grooves on the outer circumference of the compression rotating shaft, and a telescopic plate is fitted in the mounting groove. When the telescopic plate rotates to the lower side of the compression rotating shaft, it is protrude from the groove, and be pressed into the installation groove when turning to the upper side of the compression rotating shaft, and the rotating shaft is connected with the compression rotating shaft and rotates synchronously.
  2. 根据权利要求1所述的一种压缩分离一体化的空压机结构,其特征是,所述伸缩块组件包括两块伸缩板,两块伸缩板之间通过连杆连接,两块伸缩板中至少有一块可以与连杆发生轴向相对移动。The air compressor structure integrating compression and separation according to claim 1, wherein the telescopic block assembly includes two telescopic plates, the two telescopic plates are connected by connecting rods, and the two telescopic plates At least one piece can move axially relative to the connecting rod.
  3. 根据权利要求2所述的一种压缩分离一体化的空压机结构,其特征是,所述安装槽的底部设有用于使两块伸缩板分离的分离导向座,分离后的两块伸缩板之间形成气体连接通道。The air compressor structure integrating compression and separation according to claim 2, characterized in that, the bottom of the installation groove is provided with a separation guide seat for separating the two telescopic plates, and the separated two telescopic plates A gas connection channel is formed between them.
  4. 根据权利要求2所述的一种压缩分离一体化的空压机结构,其特征是,所述两块伸缩板之间安装有拉伸弹簧。The air compressor structure integrated with compression and separation according to claim 2, wherein a tension spring is installed between the two telescopic plates.
  5. 根据权利要求1所述的一种压缩分离一体化的空压机结构,其特征是,所述连接通道上安装有用于向连接通道内发射电子的电子发射器件,所述分离结构内包括若干块平行间隔设置的、用于吸附带电油滴的阳极板,所述阳极板上设有用于让气体通过的气孔。The air compressor structure integrating compression and separation according to claim 1, characterized in that, electron emitting devices for emitting electrons into the connection channel are installed on the connection channel, and the separation structure includes several blocks Anode plates arranged in parallel and spaced apart are used to absorb charged oil droplets, and the anode plates are provided with air holes for allowing gas to pass through.
  6. 根据权利要求5所述的一种压缩分离一体化的空压机结构,其特征是,所述汇油槽中安装有振动板,所述阳极板安装在所述振动板上;所述振动板上方安装有用于撞击振动板的凸轮,所述凸轮通过主机带动转动。According to claim 5, an air compressor structure integrating compression and separation is characterized in that, a vibrating plate is installed in the oil sump, and the anode plate is installed on the vibrating plate; above the vibrating plate A cam for striking the vibrating plate is installed, and the cam is driven to rotate by the host machine.
  7. 根据权利要求1所述的一种压缩分离一体化的空压机结构,其特征是,所述分离结构包括转轴,所述转轴上轴向间隔安装有若干块用于将油滴甩出的碟片,所述转轴内设有气体通道,空压结构中压缩后的气体进入所述气体通道。The air compressor structure integrating compression and separation according to claim 1, wherein the separation structure includes a rotating shaft, and several discs for throwing out oil droplets are mounted on the rotating shaft at intervals in the axial direction. A gas passage is provided in the rotating shaft, and the gas compressed in the air pressure structure enters the gas passage.
  8. 根据权利要求1所述的一种压缩分离一体化的空压机结构,其特征是,所述分离结构包括外筒和内筒,从空压结构排出的气体进入所述外筒与内筒之间并在外筒与内筒之间进行离心运动,所述外筒内壁设有挂油钩,所述内筒上部与出气通道连通。The air compressor structure integrating compression and separation according to claim 1, wherein the separation structure includes an outer cylinder and an inner cylinder, and the gas discharged from the air compressor structure enters between the outer cylinder and the inner cylinder Centrifugal movement is carried out between the outer cylinder and the inner cylinder, the inner wall of the outer cylinder is provided with an oil hook, and the upper part of the inner cylinder communicates with the air outlet channel.
  9. 根据权利要求8所述的一种压缩分离一体化的空压机结构,其特征是,所述外筒外侧设有撞击凸轮,所述撞击凸轮通过所述压缩转轴驱动转动。The air compressor structure integrating compression and separation according to claim 8, wherein an impact cam is provided outside the outer cylinder, and the impact cam is driven to rotate by the compression shaft.
  10. 根据权利要求1-9中任意一项所述的一种压缩分离一体化的空压机结构,其特征是,所述调压阀门组件包括传动轴和安装在传动轴上的转盘,所述转盘的一侧上安装有推杆,所述推杆的下端设有伸入进气通道中的调压阀门,主机的输出轴上设有输出轮,所述传动轴上安装有与所述输出轮同步转动的传动轮。The air compressor structure integrated with compression and separation according to any one of claims 1-9, wherein the pressure regulating valve assembly includes a transmission shaft and a turntable mounted on the transmission shaft, and the turntable A push rod is installed on one side of the push rod, and the lower end of the push rod is provided with a pressure regulating valve extending into the air intake passage. The output shaft of the main engine is provided with an output wheel, and the drive shaft is equipped with a Drive wheels that rotate synchronously.
PCT/CN2021/141524 2021-09-06 2021-12-27 Air compressor structure having integrated compression and separation WO2023029312A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CN202111039617.0A CN113975918B (en) 2021-09-06 2021-09-06 Air compressor machine oil return structure of compression separation integration
CN202111039608.1 2021-09-06
CN202111038415.4A CN113976324B (en) 2021-09-06 2021-09-06 Ionization type air compressor oil-gas separation structure
CN202111039617.0 2021-09-06
CN202111039608.1A CN113982939B (en) 2021-09-06 2021-09-06 Horizontal oil-gas separation's air compressor machine structure
CN202111038415.4 2021-09-06

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