WO2023029308A1 - Loss detection system for carbon slide plate of pantograph - Google Patents

Loss detection system for carbon slide plate of pantograph Download PDF

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Publication number
WO2023029308A1
WO2023029308A1 PCT/CN2021/141073 CN2021141073W WO2023029308A1 WO 2023029308 A1 WO2023029308 A1 WO 2023029308A1 CN 2021141073 W CN2021141073 W CN 2021141073W WO 2023029308 A1 WO2023029308 A1 WO 2023029308A1
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WIPO (PCT)
Prior art keywords
amplifier
resistor
light
circuit
carbon slide
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PCT/CN2021/141073
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French (fr)
Chinese (zh)
Inventor
郑一博
马媛媛
王远
李思勉
刘强
张磊
李聚光
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河北地质大学
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Publication of WO2023029308A1 publication Critical patent/WO2023029308A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K11/00Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00
    • G01K11/32Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in transmittance, scattering or luminescence in optical fibres

Definitions

  • the invention relates to the technical field of optical detection, in particular to a loss detection system of a pantograph carbon slide.
  • the pantograph carbon slide is an electrical device that absorbs electric energy by friction between the locomotive and the catenary.
  • the friction between the carbon slide and the catenary will inevitably cause wear.
  • the wear of the carbon slide must be monitored.
  • the carbon skateboard will generate heat due to the large current generated during the contact with the catenary, and the carbon skateboard is made of elastic strips and aluminum brackets. High temperature may cause it to break , glue opening, warping deformation, etc., so the temperature of the carbon skateboard needs to be monitored.
  • the traditional pantograph wear monitoring method is through manual monitoring.
  • the staff uses measuring tools to measure the wear of the pantograph. This method is difficult to monitor the abnormal wear of the pantograph and the inspection efficiency is too low.
  • the temperature monitoring of the carbon slide of the pantograph is to monitor the temperature by embedding an ordinary optical fiber temperature sensor in the carbon slide.
  • these monitoring devices are single carbon skateboard wear monitoring or temperature monitoring, and when freezing rain, rain and snow, and environmental pollution are serious, it is difficult to accurately and real-time monitor the wear value of carbon skateboards; and ordinary temperature sensor probes are composed of multiple Composed of optical fibers, the emitting end and receiving end of the light source are on different optical fibers, and too many optical fiber sensors are not suitable for the monitoring of extremely narrow spaces such as carbon slides and carbon strips.
  • the invention provides a pantograph carbon sliding plate loss detection system, which has the characteristics of high detection precision, fast response speed and high fault tolerance rate.
  • a loss detection system for a pantograph carbon slide comprising a circuit breaker alarm module, the circuit breaker alarm module is connected to a controller through communication, characterized in that the circuit breaker alarm module includes a circuit breaker light source drive circuit, a circuit breaker signal detection circuit, the The circuit breaker light source driving circuit includes a light emitting diode, and the circuit breaker signal detection circuit includes a first light signal receiver, and the light emitting diode is connected with a fluorescent sensing probe buried inside the carbon slide through an optical fiber, and the fluorescent sensing probe is optically connected through the optical fiber. Connect the first optical signal receiver.
  • each fluorescent sensing probe is evenly distributed along the optical fiber, and the excitation color of each fluorescent sensing probe is different.
  • the open-circuit light source driving circuit includes an inverter U10, a light-emitting diode D4, and a resistor R33, and the resistor R33 is connected between the 3A pin and the 3Y pin of the inverter U10, and the inverter A resistor R35 and a light-emitting diode D4 are connected in series between the 3Y pin of the device U10 and the potential ground, and the light-emitting diode D4 points to the potential ground.
  • the off-circuit light source driving circuit further includes a diode D3 and a resistor R34 connected in series, the series circuit of the diode D3 and the resistor R34 is connected in parallel with the resistor R33, and the diode D3 points to the 3A pin of the inverter U10 mentioned above.
  • the first signal generator is a light effect tube D5
  • the open circuit signal detection circuit also includes an amplification unit and a judging unit, and the light is connected in series between the input end of the amplification unit and the potential ground.
  • Effect tube D5 the output end of the amplifying unit is connected to the input end of the judging unit, and the output end of the judging unit is connected to the controller.
  • the amplifying unit includes an amplifier U12A and an amplifier U12B, and the reverse end of the amplifier U12B is used as the input end of the amplifying unit through a capacitor C24, and is connected to the output end of the light effect tube D5, so The output end of the amplifier U12B is connected to the inverting end of the amplifier U12B through a resistor R49 and a capacitor C29 connected in parallel.
  • the reverse ends are connected through a diode D6, the diode D6 points to the same direction end of the amplifier U12B, the output end of the amplifier U12B is connected to one end of the resistance end of the varistor VR1 through a resistor C32, and the other end of the varistor VR1
  • One resistor end is externally connected with a voltage source V1 as a boosted voltage source
  • the sliding end of the rheostat VR1 is connected to the same direction end of the amplifier U12A
  • the output end of the amplifier U12B passes through the resistor C32 and the fixed part of the rheostat VR1, and connects with the amplifier
  • a capacitor C27, a resistor R41, and a capacitor C30 are connected in series at the inverting end of U12A
  • a resistor R43 and a capacitor C28 connected in parallel are connected between the output end of the amplifier U12A and the inverting end, and the output end of the amplifier U12A serves as the The output terminal of the amplifying unit
  • the judging unit includes a comparator U11B and a transistor Q1, the inverting end of the comparator U11B is used as the input end of the judging unit, and the non-inverting end of the comparator U11B is connected through a resistor R47
  • the voltage source V1 is used as a reference voltage
  • the output terminal of the comparator U11B is connected to the base of the triode Q1 through a resistor R50 and a capacitor C31 connected in series
  • the collector of the transistor Q1 is connected to the voltage source through a resistor R40, and acts as the
  • the output end of the judging unit is connected to the controller, and the base of the triode Q1 is grounded.
  • the detection system also includes a temperature measurement module, the temperature measurement module includes a temperature measurement light source drive circuit, a fluorescent feedback circuit and a temperature measurement probe, the temperature measurement probe is set in the carbon slide, and the temperature measurement module
  • the temperature probe is provided with a temperature-sensitive phosphor
  • the temperature measurement light source drive circuit includes a light-emitting diode LED2
  • the fluorescent feedback circuit includes a second signal receiver, the light-emitting diode LED2 of the temperature measurement light source drive circuit, the second signal receiver
  • the detector and temperature measuring probe are connected by optical fiber optic path.
  • the temperature measurement light source drive circuit includes a comparator U9 and a MOS transistor T2, the light-emitting diode LED2 is connected in series with the MOS transistor T2 to the reverse end of the comparator U9, and the anode of the light-emitting diode LED2 is connected to the 12V A voltage source, the cathode of the light-emitting diode is connected to the drain of the MOS transistor T2, the gate of the MOS transistor T2 is connected to the output terminal of the comparator U9, and the non-inverting end of the comparator U9 is connected to the ground with series resistors R28 and R29 , the inverting end of the comparator U9 is also connected to the R30 ground, and the VDD pin of the comparator U9 is connected to a voltage source.
  • the fluorescent feedback circuit includes an amplifier U1A and an amplifier U1B, and the second signal receiver includes a light effect transistor D1.
  • the current output end of the light effect transistor D1 is connected to the reverse end of the amplifier U1B.
  • the same direction end of the amplifier U1B is connected to a voltage source through a resistor R17 as a boosted voltage
  • the output end of the amplifier U1B is connected with a parallel resistor R5 and a capacitor C11 to the inverse end of the amplifier U1B
  • the amplifier U1B The output end is connected to the inverting end of the amplifier U1A through a resistor R4, and the inverting end of the amplifier U1A is grounded through a resistor R8 and a resistor R11 connected in series
  • a reference voltage is connected to the series connection point of the resistor R8 and the resistor R11 source Vref
  • the series point of the resistor R8 and the resistor R11 is also connected to a voltage source through the resistor R9
  • the optical fiber is embedded in the carbon strip of the carbon slide, and the optical fiber is distributed and connected with a fluorescent sensor probe.
  • the optical fiber port sends out a certain frequency optical signal through the optical fiber.
  • the wear condition of the carbon strip is obtained. , if the optical fiber is worn out, the optical signal cannot be received normally, indicating that there is a problem with the carbon slide, and the system will send the information to the controller in time, and the controller will control other external modules to issue an alarm.
  • this scheme uses optical fiber for information transmission, and can be completed through a single optical fiber, which is convenient Embedding the controller can improve the feasibility and accuracy of the system.
  • Fig. 1 is the structure and principle schematic diagram of the present application
  • Fig. 2 is the functional block diagram of the circuit breaker alarm module of the present application
  • Fig. 3 is the functional block diagram of the temperature measuring module in the present application.
  • Fig. 4 is the circuit schematic diagram of the circuit breaker light source driving circuit of the present application.
  • Fig. 5 is the circuit schematic diagram of the circuit breaker signal detection circuit of the present application.
  • Fig. 6 is the circuit schematic diagram of the temperature measuring light source driving circuit in the present application.
  • FIG. 7 is a circuit schematic diagram of the fluorescent feedback circuit in the present application.
  • Controller 2. Optical signal generator, 3. Fluorescent sensor probe, 4. Optical filter, 5. Optical signal receiver, 6. Optical fiber, 7. Detection layer, 8. Wear layer, 9 , Aluminum bracket, 10, temperature probe.
  • a pantograph carbon slide loss detection system includes a circuit breaker alarm module, which is connected to a controller for communication, and is characterized in that the circuit breaker alarm module includes a circuit breaker light source drive circuit .
  • An open circuit signal detection circuit the open circuit light source driving circuit includes a light emitting diode
  • the open circuit signal detection circuit includes a first optical signal receiver
  • the light emitting diode is connected with a fluorescent sensor probe buried inside the carbon slide plate through an optical fiber, so The fluorescence sensing probe is connected to the first optical signal receiver through optical fiber.
  • the optical fiber is connected with a plurality of fluorescent sensing probes, each fluorescent sensing probe is evenly distributed along the optical fiber, and the excitation color of each fluorescent sensing probe is different.
  • the light source drive circuit sends out a flickering signal at a certain frequency to excite the diode as a flickering light source, and transmits the optical signal to the fluorescent sensor probe through the optical fiber.
  • the optical signal is sent to the first signal generator. Since the fluorescent sensing probes with different excitation colors are evenly distributed on the optical fiber, and all of them are buried in the carbon strip of the pantograph, when the carbon strip is worn to a certain extent, the optical fiber is broken, so that from the breakpoint of the optical fiber, it is close to the first
  • the fluorescence sensing probe of an optical signal receiver is normally excited, and transmits the optical signal to the first optical signal receiver, while the fluorescence sensing probe far away from the first optical signal receiver from the breakpoint cannot be excited, and the corresponding light
  • the signal cannot be transmitted to the first optical signal receiver, so the breakpoint of the carbon strip can be judged according to the light color received by the first functional signal receiver.
  • the open-circuit light source drive circuit includes an inverter U10, a light-emitting diode D4, and a resistor R33.
  • the resistor R33 is connected between the 3A pin and the 3Y pin of the inverter U10, and the inverter A resistor R35 and a light-emitting diode D4 are connected in series between the 3Y pin of the phase controller U10 and the potential ground, and the light-emitting diode D4 points to the potential ground.
  • the off-circuit light source driving circuit further includes a diode D3 and a resistor R34 connected in series, the series circuit of the diode D3 and the resistor R34 is connected in parallel with the resistor R33, and the diode D3 points to 3A of the inverter U10 pins.
  • Inverter U10 is a Schmitt trigger, in which the 3A and 3Y pins of the Schmitt trigger are connected through a resistor R33 to form a multivibrator, because the waveform generated by the oscillator can be occupied by the diode D3 and resistor R34
  • the empty ratio is adjusted so that the light emitting diode D4 emits a blinking light signal at a fixed frequency to excite the fluorescence sensing probe, and the fluorescence sensing probe emits excited fluorescence to the first light signal receiver at intervals when the light emitting diode D4 is off.
  • the first signal generator is a light effect tube D5
  • the open circuit signal detection circuit also includes an amplifying unit and a judging unit, and the input terminal of the amplifying unit is connected in series with the potential ground.
  • the light effect tube D5 the output end of the amplifying unit is connected to the input end of the judging unit, and the output end of the judging unit is connected to the controller.
  • the amplifying unit includes an amplifier U12A and an amplifier U12B, the reverse end of the amplifier U12B is used as the input end of the amplifying unit through a capacitor C24, and is connected to the output end of the light effect tube D5, and the output end of the amplifier U12B is passed through
  • the resistor R49 and the capacitor C29 connected in parallel are connected to the inverting end of the amplifier U12B, the leading end of the amplifier U12B is externally connected with a V1 voltage source as a boosted voltage, and a diode is passed between the same end and the inverting end of the amplifier U12B D6 is connected, the diode D6 points to the same direction end of the amplifier U12B, the output end of the amplifier U12B is connected to one end of the resistance end of the rheostat VR1 through the resistor C32, and the other resistance end of the rheostat VR1 is externally connected to a voltage source V1 As a boosted voltage source, the sliding end of the rheo
  • a resistor R43 and a capacitor C28 are connected in parallel between the output terminal and the reverse terminal of the amplifier U12A.
  • the output terminal of the amplifier U12A is used as the output terminal of the amplifying unit.
  • the judging unit includes a comparator U11B and a transistor Q1, the inverting end of the comparator U11B is used as the input end of the judging unit, the non-inverting end of the comparator U11B is connected to the voltage source V1 through a resistor R47 as a reference voltage,
  • the output terminal of the comparator U11B is connected to the base of the triode Q1 through a resistor R50 and a capacitor C31 connected in series, and the collector of the transistor Q1 is connected to a voltage source through a resistor R40, and is used as the output terminal of the judgment unit and
  • the controller is connected, and the base of the triode Q1 is grounded.
  • the light-emitting diode D4 generates an optical signal of a certain frequency, which is transmitted by the optical fiber and received by the photodiode D5 to generate an electric pulse signal.
  • Capacitors C25, C26 and resistors R36, R37 jointly filter the power supply.
  • Diode D6 is a protection circuit.
  • the current signal generated by D5 Transimpedance amplification is performed through U12B, the current is converted into a voltage signal through the resistor R49, and then output from the output terminal of the amplifier U12B, and the capacitors C32, C27 and C30 act as filters, and the output voltage signal is amplified by the amplifier U12A and then input to the comparator U11B for comparison
  • the input of the non-inverting terminal of the comparator U11B is the reference voltage, and the output of the comparator U11B controls the on-off of the triode Q1, thereby realizing the control of the output of Vout1, the controller judges the wear of the carbon slide according to the Vout1 signal, and the inductor L2 filters the power supply role.
  • the detection system also includes a temperature measurement module, the temperature measurement module includes a temperature measurement light source drive circuit, a fluorescent feedback circuit and a temperature measurement probe, the temperature measurement The probe is arranged in the carbon slide, the temperature-measuring probe is provided with temperature-sensitive phosphor powder, the temperature-measuring light source driving circuit includes a light-emitting diode LED2, the fluorescent feedback circuit includes a second signal receiver, and the temperature-measuring light source drives The light-emitting diode LED2 of the circuit, the second signal receiver and the temperature measuring probe are connected by means of an optical fiber optical path.
  • the temperature measurement module includes a temperature measurement light source drive circuit, a fluorescent feedback circuit and a temperature measurement probe, the temperature measurement The probe is arranged in the carbon slide, the temperature-measuring probe is provided with temperature-sensitive phosphor powder, the temperature-measuring light source driving circuit includes a light-emitting diode LED2, the fluorescent feedback circuit includes a second signal receiver, and the temperature-measuring light
  • the wear of the carbon strips in the carbon skateboard will vary according to the temperature, and because the heat generated by the friction of the carbon strips during the operation of the high-speed rail is very high, the influence of the temperature on the wear cannot be ignored.
  • the controller can use the second signal
  • the light signal collected by the receiver calculates the temperature of the current carbon slide, and when the temperature is too high, an alarm will be issued to remind the staff.
  • the temperature measurement principle of this scheme is that the temperature measurement light source drive circuit controls the light-emitting diode LED2 to emit a frequency light source, and the temperature measurement probe is excited through the optical fiber.
  • the wavelength of the excitation light is transmitted to the second signal receiver through the optical fiber, and the fluorescent feedback circuit processes the obtained light information and sends it to the controller to calculate the temperature.
  • the temperature measurement light source driving circuit includes a comparator U9 and a MOS transistor T2, the light-emitting diode LED2 is connected in series with the MOS transistor T2 to the reverse end of the comparator U9, and the anode of the light-emitting diode LED2 is connected to 12V voltage source, the cathode of the light-emitting diode is connected to the drain of the MOS transistor T2, the gate of the MOS transistor T2 is connected to the output terminal of the comparator U9, and the non-inverting end of the comparator U9 is connected in series with resistors R28 and R29 ground, the inverting end of the comparator U9 is also connected to the R30 ground, and the VDD pin of the comparator U9 is connected to a voltage source.
  • the principle of this circuit is that when the MOS transistor T2 is turned off, the VIN- pin of the comparator U9 is connected to a low potential, which is lower than the reference voltage of VIN+, and the Vout2 pin outputs a high potential, so that the gate of the MOS transistor T2 is connected to a high potential.
  • the MOS transistor T2 is turned on, the light-emitting diode LED2 emits light, VIN- is connected to a high potential higher than the reference voltage point VIN+, and Vout2 has changed to a low potential, the gate of the MOS transistor T2 becomes a low potential, and the N-channel of the MOS transistor T2 pinch off, so that the MOS tube T2 is pinched off, so as to realize the periodic change of the on-off situation in the circuit, so that the light-emitting diode LED2 emits a flashing light signal.
  • the fluorescent feedback circuit includes an amplifier U1A and an amplifier U1B, and the second signal receiver includes a light effect transistor D1.
  • the current output terminal of the light effect transistor D1 is connected to the reverse side of the amplifier U1B. terminal, the same direction terminal of the amplifier U1B is connected to a voltage source through a resistor R17 as a boost voltage, the output terminal of the amplifier U1B is connected with a parallel resistor R5 and a capacitor C11 to the reverse terminal of the amplifier U1B, and the amplifier U1B
  • the output end of the amplifier U1A is connected to the inverting end of the amplifier U1A through the resistor R4, and the same direction end of the amplifier U1A is grounded through the resistor R8 and the resistor R11 connected in series, and the series connection point of the resistor R8 and the resistor R11 is connected to a reference A voltage source Vref, the series point of the resistor R8 and the resistor R11 is also connected to a voltage source through a resistor R9
  • the light effect tube D1 When the light effect tube D1 receives the light signal excited by the temperature measuring probe, it is converted into a corresponding current signal and then amplified by the two stages of amplifier U1B and amplifier U1A. At the same time, U1A is connected to the boost voltage Vref to raise the voltage to the controller. The controller processes the identified size according to the output signal, and calculates the temperature information sensed by the temperature measuring probe.
  • the carbon strip has a double-layer structure, including a monitoring detection layer and a wear layer 8.
  • the fluorescent sensing probe 3 is arranged in the detection layer 7, and one side of the detection layer 7 is connected to the aluminum bracket 9. The other side of the detection layer 7 is detachably connected to the wear layer 8 .
  • the detection layer 7 is wrapped with an optical information acquisition unit and a temperature information acquisition unit, which is more falsified, while the wear layer 8 is a simple carbon strip, and the falsification is relatively lower.
  • the electrical signal acquisition unit detects When the current drops to the threshold point, the staff will be prompted to check the carbon strip, and the wear layer 8 may need to be replaced.
  • the wear layer 8 and the detection layer 7 can be connected in a detachable manner such as glue, slot or rivet. A combination of multiple detachable connections can also be used.
  • Optical connection in this article refers to the connection of optical paths conducted by means of optical fibers.

Abstract

A loss detection system for a carbon slide plate of a pantograph, which system relates to the technical field of optical detection. The system comprises an open-circuit alarm module, which is in communication connection with a controller, and comprises an open-circuit light source driving circuit and an open-circuit signal detection circuit, wherein the open-circuit light source driving circuit comprises a light-emitting diode (D4), and the open-circuit signal detection circuit comprises a first optical signal receiver; and the light-emitting diode (D4) is connected, by means of an optical fiber, to a fluorescence sensing probe which is embedded in a carbon slide plate, and the fluorescence sensing probe is optically connected to the first optical signal receiver by means of an optical fiber. The detection system can accurately obtain the wear condition of a carbon slide plate, and can also raise an alarm in a timely manner, so as to remind a worker to replace the carbon slide plate in a timely manner, thereby improving the convenience of carbon slide plate detection. In addition, information transmission is performed by using an optical fiber, and can be completed by means of a single optical fiber; and a controller can be conveniently embedded, such that the feasibility and accuracy of the system can be improved.

Description

一种受电弓碳滑板的损耗检测系统A loss detection system for pantograph carbon slide 技术领域technical field
本发明涉及光学检测技术领域,具体为一种受电弓碳滑板的损耗检测系统。The invention relates to the technical field of optical detection, in particular to a loss detection system of a pantograph carbon slide.
背景技术Background technique
受电弓碳滑板是机车与接触网摩擦汲取电能的电气设备,碳滑板与接触网的摩擦必然产生磨耗,为保证列车上的碳滑板不被磨断故要对碳滑板的磨耗量进行监测,以及时更换受电弓和及时升降弓以保证列车的正常供电。同时,在列车运行过程中,碳滑板在与接触网接触受电的过程中由于产生较大电流而发热,而碳滑板是由弹条和铝托架粘接而成的,高温可能造成其断裂、开胶、翘曲变形等,所以需对碳滑板的温度进行监测。The pantograph carbon slide is an electrical device that absorbs electric energy by friction between the locomotive and the catenary. The friction between the carbon slide and the catenary will inevitably cause wear. In order to ensure that the carbon slide on the train is not worn out, the wear of the carbon slide must be monitored. To timely replace the pantograph and lift the bow in time to ensure the normal power supply of the train. At the same time, during the operation of the train, the carbon skateboard will generate heat due to the large current generated during the contact with the catenary, and the carbon skateboard is made of elastic strips and aluminum brackets. High temperature may cause it to break , glue opening, warping deformation, etc., so the temperature of the carbon skateboard needs to be monitored.
传统的受电弓的磨耗监测方式是通过人工监测,在列车进段停车时,工作人员用量具测量受电弓的磨损,此方法难以监测受电弓的异常磨损且检查效率太低。The traditional pantograph wear monitoring method is through manual monitoring. When the train stops at the station, the staff uses measuring tools to measure the wear of the pantograph. This method is difficult to monitor the abnormal wear of the pantograph and the inspection efficiency is too low.
目前受电弓碳滑板的温度监测是通过在碳滑板内嵌入普通的光纤温度传感器对温度进行监测。而这些监测设备是单一的碳滑板磨耗监测或温度监测,而且在冻雨、雨雪、环境污染严重时,难以对碳滑板的磨耗值进行准确实时的监测;并且普通的温度传感器探头是由多根光纤组成,光源发射端和接收端在不同根光纤上,而过多光纤传感器不适合碳滑板碳条这种极狭小空间的监测。At present, the temperature monitoring of the carbon slide of the pantograph is to monitor the temperature by embedding an ordinary optical fiber temperature sensor in the carbon slide. And these monitoring devices are single carbon skateboard wear monitoring or temperature monitoring, and when freezing rain, rain and snow, and environmental pollution are serious, it is difficult to accurately and real-time monitor the wear value of carbon skateboards; and ordinary temperature sensor probes are composed of multiple Composed of optical fibers, the emitting end and receiving end of the light source are on different optical fibers, and too many optical fiber sensors are not suitable for the monitoring of extremely narrow spaces such as carbon slides and carbon strips.
发明内容Contents of the invention
本发明提出了一种受电弓碳滑板的损耗检测系统,具有检测精度高,反应速度快,容错率高的特点。The invention provides a pantograph carbon sliding plate loss detection system, which has the characteristics of high detection precision, fast response speed and high fault tolerance rate.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种受电弓碳滑板的损耗检测系统,包括断路报警模块,所述断路报警模块于控制器通讯连接,其特征在于,所述断路报警模块包括断路光源驱动电路、断路信号检测电路,所述断路光源驱动电路包括发光二极管,所述断路信号检测电路包括第一光信号接收器,所述发光二极管通过光纤连接有埋在碳滑板内部的荧光传感探头,所述荧光传感探头通过光纤光连接第一光信号接收器。A loss detection system for a pantograph carbon slide, comprising a circuit breaker alarm module, the circuit breaker alarm module is connected to a controller through communication, characterized in that the circuit breaker alarm module includes a circuit breaker light source drive circuit, a circuit breaker signal detection circuit, the The circuit breaker light source driving circuit includes a light emitting diode, and the circuit breaker signal detection circuit includes a first light signal receiver, and the light emitting diode is connected with a fluorescent sensing probe buried inside the carbon slide through an optical fiber, and the fluorescent sensing probe is optically connected through the optical fiber. Connect the first optical signal receiver.
作为本方案的进一步优化,光纤连接有多个荧光传感探头,每一荧光传感探头沿光纤均匀分布,且每一荧光传感探头的激发颜色不同。As a further optimization of this solution, multiple fluorescent sensing probes are connected to the optical fiber, each fluorescent sensing probe is evenly distributed along the optical fiber, and the excitation color of each fluorescent sensing probe is different.
作为本方案的进一步优化,所述断路光源驱动电路包括反相器U10、发光二极管D4和电阻R33,所述反相器U10的3A管脚和3Y管脚之间连接电阻R33,所述反相器U10的3Y管脚与电位地之间还串联有电阻R35和发光二极管D4,所述发光二极管D4指向电位地。As a further optimization of this solution, the open-circuit light source driving circuit includes an inverter U10, a light-emitting diode D4, and a resistor R33, and the resistor R33 is connected between the 3A pin and the 3Y pin of the inverter U10, and the inverter A resistor R35 and a light-emitting diode D4 are connected in series between the 3Y pin of the device U10 and the potential ground, and the light-emitting diode D4 points to the potential ground.
作为本方案的进一步优化,所述断路光源驱动电路还包括串联连接的二极管D3和电阻R34,所述二极管D3和所述电阻R34串联电路与所述电阻R33并联连接,所述二极管D3的指向所述反相器U10的3A管脚。As a further optimization of this solution, the off-circuit light source driving circuit further includes a diode D3 and a resistor R34 connected in series, the series circuit of the diode D3 and the resistor R34 is connected in parallel with the resistor R33, and the diode D3 points to the 3A pin of the inverter U10 mentioned above.
作为本方案的进一步优化,所述第一信号发生器为光效应管D5,所述断路信号检测电路还包括放大单元和判断单元,所述放大单元的输入端与电位地之间串联所述光效应管D5,所述放大单元的输出端连接所述判断单元的输入端,所述判断单元的输出端与控制器相连。As a further optimization of this solution, the first signal generator is a light effect tube D5, and the open circuit signal detection circuit also includes an amplification unit and a judging unit, and the light is connected in series between the input end of the amplification unit and the potential ground. Effect tube D5, the output end of the amplifying unit is connected to the input end of the judging unit, and the output end of the judging unit is connected to the controller.
作为本方案的进一步优化,所述放大单元包括放大器U12A和放大器U12B,所述放大器U12B的反向端经过电容C24作为所述放大单元的输入端,连接所述光效应管D5的输出端,所述放大器U12B的输出端经过并联连接的电阻R49和 电容C29连接所述放大器U12B的反向端,所述放大器U12B的通向端外接V1电压源作为抬升电压,所述放大器U12B的同向端和反向端之间通过二极管D6连接,所述二极管D6的指向所述放大器U12B的同向端,所述放大器U12B的输出端经过电阻C32连接有变阻器VR1的电阻端一端,所述变阻器VR1的另一电阻端外接电压源V1作为抬升电压源,所述变阻器VR1的滑动端连接所述放大器U12A的同向端,所述放大器U12B的输出端经过电阻C32、变阻器VR1的固定部分,与所述放大器U12A的反向端还串联有电容C27、电阻R41和电容C30,所述放大器U12A的输出端和反向端之间连接有并联连接的电阻R43和电容C28,所述放大器U12A的输出端作为所述放大单元的输出端。As a further optimization of this solution, the amplifying unit includes an amplifier U12A and an amplifier U12B, and the reverse end of the amplifier U12B is used as the input end of the amplifying unit through a capacitor C24, and is connected to the output end of the light effect tube D5, so The output end of the amplifier U12B is connected to the inverting end of the amplifier U12B through a resistor R49 and a capacitor C29 connected in parallel. The reverse ends are connected through a diode D6, the diode D6 points to the same direction end of the amplifier U12B, the output end of the amplifier U12B is connected to one end of the resistance end of the varistor VR1 through a resistor C32, and the other end of the varistor VR1 One resistor end is externally connected with a voltage source V1 as a boosted voltage source, the sliding end of the rheostat VR1 is connected to the same direction end of the amplifier U12A, the output end of the amplifier U12B passes through the resistor C32 and the fixed part of the rheostat VR1, and connects with the amplifier A capacitor C27, a resistor R41, and a capacitor C30 are connected in series at the inverting end of U12A, and a resistor R43 and a capacitor C28 connected in parallel are connected between the output end of the amplifier U12A and the inverting end, and the output end of the amplifier U12A serves as the The output terminal of the amplifying unit.
作为本方案的进一步优化,所述判断单元包括比较器U11B和三极管Q1,所述比较器U11B的反向端作为所述判断单元的输入端,所述比较器U11B的同向端经过电阻R47连接电压源V1作为参考电压,所述比较器U11B的输出端经过串联连接的电阻R50和电容C31连接所述三极管Q1的基极,所述三极管Q1的集电极经过电阻R40连接电压源,并且作为所述判断单元的输出端与控制器相连,所述三极管Q1的基极接地。As a further optimization of this solution, the judging unit includes a comparator U11B and a transistor Q1, the inverting end of the comparator U11B is used as the input end of the judging unit, and the non-inverting end of the comparator U11B is connected through a resistor R47 The voltage source V1 is used as a reference voltage, the output terminal of the comparator U11B is connected to the base of the triode Q1 through a resistor R50 and a capacitor C31 connected in series, and the collector of the transistor Q1 is connected to the voltage source through a resistor R40, and acts as the The output end of the judging unit is connected to the controller, and the base of the triode Q1 is grounded.
作为本方案的进一步优化,该检测系统还包括测温模块,所述测温模块包括测温光源驱动电路、荧光反馈电路和测温探头,所述测温探头设置在碳滑板内,所述测温探头内设置有温感荧光粉,所说测温光源驱动电路包括发光二极管LED2,所述荧光反馈电路包括第二信号接收器,所述测温光源驱动电路的发光二极管LED2、第二信号接收器和测温探头借助光纤光路连接。As a further optimization of this solution, the detection system also includes a temperature measurement module, the temperature measurement module includes a temperature measurement light source drive circuit, a fluorescent feedback circuit and a temperature measurement probe, the temperature measurement probe is set in the carbon slide, and the temperature measurement module The temperature probe is provided with a temperature-sensitive phosphor, the temperature measurement light source drive circuit includes a light-emitting diode LED2, the fluorescent feedback circuit includes a second signal receiver, the light-emitting diode LED2 of the temperature measurement light source drive circuit, the second signal receiver The detector and temperature measuring probe are connected by optical fiber optic path.
作为本方案的进一步优化,所述测温光源驱动电路包括比较器U9和MOS管T2,所述发光二极管LED2串联MOS管T2连接所述比较器U9的反向端,发光二极管LED2的阳极连接12V电压源,所述发光二极管的阴极连接MOS管T2的漏 极,所述MOS管T2的栅极连接所述比较器U9的输出端,所述比较器U9的同向端串联电阻R28和R29接地,所述比较器U9的反向端还连接有R30接地,所述比较器U9的VDD管脚连接电压源。As a further optimization of this solution, the temperature measurement light source drive circuit includes a comparator U9 and a MOS transistor T2, the light-emitting diode LED2 is connected in series with the MOS transistor T2 to the reverse end of the comparator U9, and the anode of the light-emitting diode LED2 is connected to the 12V A voltage source, the cathode of the light-emitting diode is connected to the drain of the MOS transistor T2, the gate of the MOS transistor T2 is connected to the output terminal of the comparator U9, and the non-inverting end of the comparator U9 is connected to the ground with series resistors R28 and R29 , the inverting end of the comparator U9 is also connected to the R30 ground, and the VDD pin of the comparator U9 is connected to a voltage source.
作为本方案的进一步优化,所述荧光反馈电路包括放大器U1A和放大器U1B,所述第二信号接收器包括光效应管D1所述光效应管D1的电流输出端连接所述放大器U1B的反向端,所述放大器U1B的同向端经过电阻R17连接电压源作为抬升电压,所述放大器U1B的输出端与所述放大器U1B的反向端连接有并联的电阻R5和电容C11,所述放大器U1B的输出端经过电阻R4连接所述放大器U1A的反向端,所述放大器U1A的同向端经过相串联的电阻R8和电阻R11接地,所述电阻R8和所述电阻R11的串联点连接有参考电压源Vref,所述电阻R8和所述电阻R11的串联点还经过电阻R9连接有电压源,所述放大器U1A的输出端经过电阻R6连接所述放大器U1A的反向端,所述放大器U1A的输出端作为所述荧光防窥电路的输出端连接控制器。As a further optimization of this solution, the fluorescent feedback circuit includes an amplifier U1A and an amplifier U1B, and the second signal receiver includes a light effect transistor D1. The current output end of the light effect transistor D1 is connected to the reverse end of the amplifier U1B. , the same direction end of the amplifier U1B is connected to a voltage source through a resistor R17 as a boosted voltage, the output end of the amplifier U1B is connected with a parallel resistor R5 and a capacitor C11 to the inverse end of the amplifier U1B, the amplifier U1B The output end is connected to the inverting end of the amplifier U1A through a resistor R4, and the inverting end of the amplifier U1A is grounded through a resistor R8 and a resistor R11 connected in series, and a reference voltage is connected to the series connection point of the resistor R8 and the resistor R11 source Vref, the series point of the resistor R8 and the resistor R11 is also connected to a voltage source through the resistor R9, the output terminal of the amplifier U1A is connected to the reverse terminal of the amplifier U1A through the resistor R6, and the output of the amplifier U1A The terminal is connected to the controller as the output terminal of the fluorescent anti-peeping circuit.
本发明的工作原理及有益效果为:Working principle of the present invention and beneficial effect are:
本申请将光纤埋入碳滑板的碳条中,光纤分布连接有荧光传感探头,光纤端口通过光纤发出一定频率的光信号,根据荧光传感探头所反映的光信息,得到碳条的磨损状况,若光纤出现磨损,则无法正常接收光信号,则说明碳滑板有问题,则该系统会将信息及时传送至控制器,控制器控制其他外接模块进行问题警报。In this application, the optical fiber is embedded in the carbon strip of the carbon slide, and the optical fiber is distributed and connected with a fluorescent sensor probe. The optical fiber port sends out a certain frequency optical signal through the optical fiber. According to the optical information reflected by the fluorescent sensor probe, the wear condition of the carbon strip is obtained. , if the optical fiber is worn out, the optical signal cannot be received normally, indicating that there is a problem with the carbon slide, and the system will send the information to the controller in time, and the controller will control other external modules to issue an alarm.
通过本方法可以将准确得到碳滑板的磨损情况,同时及时发出警报,提醒工作人员进行及时更换,提高了碳滑板检测的方便性;本方案使用光纤进行信息传递,且可以通过单条光纤完成,方便埋入控制器,则可以提高系统的可行性,以及准确性。Through this method, the wear condition of the carbon skateboard can be accurately obtained, and at the same time, an alarm is issued in time to remind the staff to replace it in time, which improves the convenience of carbon skateboard detection; this scheme uses optical fiber for information transmission, and can be completed through a single optical fiber, which is convenient Embedding the controller can improve the feasibility and accuracy of the system.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本申请的结构及原理示意图;Fig. 1 is the structure and principle schematic diagram of the present application;
图2为本申请中断路报警模块的原理框图;Fig. 2 is the functional block diagram of the circuit breaker alarm module of the present application;
图3为本申请中测温模块的原理框图;Fig. 3 is the functional block diagram of the temperature measuring module in the present application;
图4为本申请中断路光源驱动电路的电路原理图;Fig. 4 is the circuit schematic diagram of the circuit breaker light source driving circuit of the present application;
图5为本申请中断路信号检测电路的电路原理图;Fig. 5 is the circuit schematic diagram of the circuit breaker signal detection circuit of the present application;
图6为本申请中测温光源驱动电路的电路原理图;Fig. 6 is the circuit schematic diagram of the temperature measuring light source driving circuit in the present application;
图7为本申请中荧光反馈电路的电路原理图。FIG. 7 is a circuit schematic diagram of the fluorescent feedback circuit in the present application.
图中:1、控制器,2、光信号发生器,3、荧光传感探头,4、滤光片,5、光信号接收器,6、光纤,7、检测层,8、磨损层,9、铝托架,10、测温探头。In the figure: 1. Controller, 2. Optical signal generator, 3. Fluorescent sensor probe, 4. Optical filter, 5. Optical signal receiver, 6. Optical fiber, 7. Detection layer, 8. Wear layer, 9 , Aluminum bracket, 10, temperature probe.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts all involve the protection scope of the present invention.
具体实施例1, Specific embodiment 1,
如说明书1、2所示,一种受电弓碳滑板的损耗检测系统,包括断路报警模块,所述断路报警模块于控制器通讯连接,其特征在于,所述断路报警模块包括断路光源驱动电路、断路信号检测电路,所述断路光源驱动电路包括发光二极管,所述断路信号检测电路包括第一光信号接收器,所述发光二极管通过光 纤连接有埋在碳滑板内部的荧光传感探头,所述荧光传感探头通过光纤光连接第一光信号接收器。光纤连接有多个荧光传感探头,每一荧光传感探头沿光纤均匀分布,且每一荧光传感探头的激发颜色不同。As shown in Specifications 1 and 2, a pantograph carbon slide loss detection system includes a circuit breaker alarm module, which is connected to a controller for communication, and is characterized in that the circuit breaker alarm module includes a circuit breaker light source drive circuit . An open circuit signal detection circuit, the open circuit light source driving circuit includes a light emitting diode, the open circuit signal detection circuit includes a first optical signal receiver, and the light emitting diode is connected with a fluorescent sensor probe buried inside the carbon slide plate through an optical fiber, so The fluorescence sensing probe is connected to the first optical signal receiver through optical fiber. The optical fiber is connected with a plurality of fluorescent sensing probes, each fluorescent sensing probe is evenly distributed along the optical fiber, and the excitation color of each fluorescent sensing probe is different.
光源驱动电路以一定频率发出闪烁信号激发二极管作为闪烁光源,通过光纤将光信号传输至荧光传感探头,当光路正常时,荧光传感探头收光激发,发出光信号,通过光纤将所激发的光信号传送至第一信号发生器。由于光纤上均匀分布不同激发颜色的荧光传感探头,且都埋于受电弓的碳条内,当碳条磨损至一定程度时,光纤被磨断,从而从光纤的断点处,临近第一光信号接收器的荧光传感探头正常激发,并将光信号传递至第一光信号接收器,而从断点处远离第一光信号接收器的荧光传感探头无法激发,相对应的光信号无法传递至第一光信号接收器,从而可以根据第一该功能信号接收器所接受的光色判断碳条的断点。The light source drive circuit sends out a flickering signal at a certain frequency to excite the diode as a flickering light source, and transmits the optical signal to the fluorescent sensor probe through the optical fiber. The optical signal is sent to the first signal generator. Since the fluorescent sensing probes with different excitation colors are evenly distributed on the optical fiber, and all of them are buried in the carbon strip of the pantograph, when the carbon strip is worn to a certain extent, the optical fiber is broken, so that from the breakpoint of the optical fiber, it is close to the first The fluorescence sensing probe of an optical signal receiver is normally excited, and transmits the optical signal to the first optical signal receiver, while the fluorescence sensing probe far away from the first optical signal receiver from the breakpoint cannot be excited, and the corresponding light The signal cannot be transmitted to the first optical signal receiver, so the breakpoint of the carbon strip can be judged according to the light color received by the first functional signal receiver.
如说明书附图4所示,所述断路光源驱动电路包括反相器U10、发光二极管D4和电阻R33,所述反相器U10的3A管脚和3Y管脚之间连接电阻R33,所述反相器U10的3Y管脚与电位地之间还串联有电阻R35和发光二极管D4,所述发光二极管D4指向电位地。所述断路光源驱动电路还包括串联连接的二极管D3和电阻R34,所述二极管D3和所述电阻R34串联电路与所述电阻R33并联连接,所述二极管D3的指向所述反相器U10的3A管脚。As shown in Figure 4 of the specification, the open-circuit light source drive circuit includes an inverter U10, a light-emitting diode D4, and a resistor R33. The resistor R33 is connected between the 3A pin and the 3Y pin of the inverter U10, and the inverter A resistor R35 and a light-emitting diode D4 are connected in series between the 3Y pin of the phase controller U10 and the potential ground, and the light-emitting diode D4 points to the potential ground. The off-circuit light source driving circuit further includes a diode D3 and a resistor R34 connected in series, the series circuit of the diode D3 and the resistor R34 is connected in parallel with the resistor R33, and the diode D3 points to 3A of the inverter U10 pins.
反相器U10为施密特触发器,其中施密特触发器的3A和3Y管脚经过电阻R33连接形成多谐振荡器,由于通过二极管D3和电阻R34可以对振荡器所产生的波形的占空比进行调整,从而发光二极管D4以固定频率发出闪烁的光信号,激发荧光传感探头,而荧光传感探头会在发光二极管D4熄灭的间隔向第一光信号接收器发射激发荧光。Inverter U10 is a Schmitt trigger, in which the 3A and 3Y pins of the Schmitt trigger are connected through a resistor R33 to form a multivibrator, because the waveform generated by the oscillator can be occupied by the diode D3 and resistor R34 The empty ratio is adjusted so that the light emitting diode D4 emits a blinking light signal at a fixed frequency to excite the fluorescence sensing probe, and the fluorescence sensing probe emits excited fluorescence to the first light signal receiver at intervals when the light emitting diode D4 is off.
如说明书附图5所示,所述第一信号发生器为光效应管D5,所述断路信号检测电路还包括放大单元和判断单元,所述放大单元的输入端与电位地之间串联所述光效应管D5,所述放大单元的输出端连接所述判断单元的输入端,所述判断单元的输出端与控制器相连。所述放大单元包括放大器U12A和放大器U12B,所述放大器U12B的反向端经过电容C24作为所述放大单元的输入端,连接所述光效应管D5的输出端,所述放大器U12B的输出端经过并联连接的电阻R49和电容C29连接所述放大器U12B的反向端,所述放大器U12B的通向端外接V1电压源作为抬升电压,所述放大器U12B的同向端和反向端之间通过二极管D6连接,所述二极管D6的指向所述放大器U12B的同向端,所述放大器U12B的输出端经过电阻C32连接有变阻器VR1的电阻端一端,所述变阻器VR1的另一电阻端外接电压源V1作为抬升电压源,所述变阻器VR1的滑动端连接所述放大器U12A的同向端,所述放大器U12B的输出端经过电阻C32、变阻器VR1的固定部分,与所述放大器U12A的反向端还串联有电容C27、电阻R41和电容C30,所述放大器U12A的输出端和反向端之间连接有并联连接的电阻R43和电容C28,所述放大器U12A的输出端作为所述放大单元的输出端。所述判断单元包括比较器U11B和三极管Q1,所述比较器U11B的反向端作为所述判断单元的输入端,所述比较器U11B的同向端经过电阻R47连接电压源V1作为参考电压,所述比较器U11B的输出端经过串联连接的电阻R50和电容C31连接所述三极管Q1的基极,所述三极管Q1的集电极经过电阻R40连接电压源,并且作为所述判断单元的输出端与控制器相连,所述三极管Q1的基极接地。As shown in Figure 5 of the specification, the first signal generator is a light effect tube D5, and the open circuit signal detection circuit also includes an amplifying unit and a judging unit, and the input terminal of the amplifying unit is connected in series with the potential ground. The light effect tube D5, the output end of the amplifying unit is connected to the input end of the judging unit, and the output end of the judging unit is connected to the controller. The amplifying unit includes an amplifier U12A and an amplifier U12B, the reverse end of the amplifier U12B is used as the input end of the amplifying unit through a capacitor C24, and is connected to the output end of the light effect tube D5, and the output end of the amplifier U12B is passed through The resistor R49 and the capacitor C29 connected in parallel are connected to the inverting end of the amplifier U12B, the leading end of the amplifier U12B is externally connected with a V1 voltage source as a boosted voltage, and a diode is passed between the same end and the inverting end of the amplifier U12B D6 is connected, the diode D6 points to the same direction end of the amplifier U12B, the output end of the amplifier U12B is connected to one end of the resistance end of the rheostat VR1 through the resistor C32, and the other resistance end of the rheostat VR1 is externally connected to a voltage source V1 As a boosted voltage source, the sliding end of the rheostat VR1 is connected to the same direction end of the amplifier U12A, the output end of the amplifier U12B passes through the resistor C32 and the fixed part of the rheostat VR1, and is connected in series with the reverse end of the amplifier U12A There is a capacitor C27, a resistor R41 and a capacitor C30. A resistor R43 and a capacitor C28 are connected in parallel between the output terminal and the reverse terminal of the amplifier U12A. The output terminal of the amplifier U12A is used as the output terminal of the amplifying unit. The judging unit includes a comparator U11B and a transistor Q1, the inverting end of the comparator U11B is used as the input end of the judging unit, the non-inverting end of the comparator U11B is connected to the voltage source V1 through a resistor R47 as a reference voltage, The output terminal of the comparator U11B is connected to the base of the triode Q1 through a resistor R50 and a capacitor C31 connected in series, and the collector of the transistor Q1 is connected to a voltage source through a resistor R40, and is used as the output terminal of the judgment unit and The controller is connected, and the base of the triode Q1 is grounded.
发光二极管D4产生一定频率的光信号,经光纤传输由光电二极管D5接收产生电脉冲信号,电容C25、C26与电阻R36、R37共同对电源进行滤波,二极管D6是保护电路,D5所产生的电流信号经过U12B进行跨阻放大,电流经由电 阻R49转化为电压信号,再从放大器U12B输出端输出,电容C32、C27和C30起滤波作用,所输出的电压信号经过放大器U12A放大后输入比较器U11B,比较器U11B的同向端输入为参考电压,比较器U11B的输出控制三极管Q1的通断,从而实现控制Vout1的输出情况,控制器根据Vout1信号判断碳滑板的磨损情况,电感L2对电源起到滤波的作用。The light-emitting diode D4 generates an optical signal of a certain frequency, which is transmitted by the optical fiber and received by the photodiode D5 to generate an electric pulse signal. Capacitors C25, C26 and resistors R36, R37 jointly filter the power supply. Diode D6 is a protection circuit. The current signal generated by D5 Transimpedance amplification is performed through U12B, the current is converted into a voltage signal through the resistor R49, and then output from the output terminal of the amplifier U12B, and the capacitors C32, C27 and C30 act as filters, and the output voltage signal is amplified by the amplifier U12A and then input to the comparator U11B for comparison The input of the non-inverting terminal of the comparator U11B is the reference voltage, and the output of the comparator U11B controls the on-off of the triode Q1, thereby realizing the control of the output of Vout1, the controller judges the wear of the carbon slide according to the Vout1 signal, and the inductor L2 filters the power supply role.
具体实施例2, Specific embodiment 2,
如说明书附图3所示,在具体实施例1的基础上,该检测系统还包括测温模块,所述测温模块包括测温光源驱动电路、荧光反馈电路和测温探头,所述测温探头设置在碳滑板内,所述测温探头内设置有温感荧光粉,所说测温光源驱动电路包括发光二极管LED2,所述荧光反馈电路包括第二信号接收器,所述测温光源驱动电路的发光二极管LED2、第二信号接收器和测温探头借助光纤光路连接。As shown in accompanying drawing 3 of the description, on the basis of specific embodiment 1, the detection system also includes a temperature measurement module, the temperature measurement module includes a temperature measurement light source drive circuit, a fluorescent feedback circuit and a temperature measurement probe, the temperature measurement The probe is arranged in the carbon slide, the temperature-measuring probe is provided with temperature-sensitive phosphor powder, the temperature-measuring light source driving circuit includes a light-emitting diode LED2, the fluorescent feedback circuit includes a second signal receiver, and the temperature-measuring light source drives The light-emitting diode LED2 of the circuit, the second signal receiver and the temperature measuring probe are connected by means of an optical fiber optical path.
对于碳滑板中碳条的磨损情况,会根据温度不同而产生差异,且由于高铁在运行中碳条摩擦所产生的热量很高,该温度对于磨损量的影响不容忽视,控制器可以第二信号接收器所采集的光信号计算出当下碳滑板的温度,当温度过高时,会发出警报,提醒工作人员。本方案的测温原理是,测温光源驱动电路控制发光二极管LED2放出频闪光源,经过光纤激发测温探头,测温探头内涂有热敏荧光粉,会根据环境中不同的温度,改变所激发光的波长,并通过光纤传递至第二信号接收器,荧光反馈电路将所得到的光信息处理发送至控制器计算温度。The wear of the carbon strips in the carbon skateboard will vary according to the temperature, and because the heat generated by the friction of the carbon strips during the operation of the high-speed rail is very high, the influence of the temperature on the wear cannot be ignored. The controller can use the second signal The light signal collected by the receiver calculates the temperature of the current carbon slide, and when the temperature is too high, an alarm will be issued to remind the staff. The temperature measurement principle of this scheme is that the temperature measurement light source drive circuit controls the light-emitting diode LED2 to emit a frequency light source, and the temperature measurement probe is excited through the optical fiber. The wavelength of the excitation light is transmitted to the second signal receiver through the optical fiber, and the fluorescent feedback circuit processes the obtained light information and sends it to the controller to calculate the temperature.
如说明书附图6所示,所述测温光源驱动电路包括比较器U9和MOS管T2,所述发光二极管LED2串联MOS管T2连接所述比较器U9的反向端,发光二极管LED2的阳极连接12V电压源,所述发光二极管的阴极连接MOS管T2的漏极,所 述MOS管T2的栅极连接所述比较器U9的输出端,所述比较器U9的同向端串联电阻R28和R29接地,所述比较器U9的反向端还连接有R30接地,所述比较器U9的VDD管脚连接电压源。As shown in Figure 6 of the specification, the temperature measurement light source driving circuit includes a comparator U9 and a MOS transistor T2, the light-emitting diode LED2 is connected in series with the MOS transistor T2 to the reverse end of the comparator U9, and the anode of the light-emitting diode LED2 is connected to 12V voltage source, the cathode of the light-emitting diode is connected to the drain of the MOS transistor T2, the gate of the MOS transistor T2 is connected to the output terminal of the comparator U9, and the non-inverting end of the comparator U9 is connected in series with resistors R28 and R29 ground, the inverting end of the comparator U9 is also connected to the R30 ground, and the VDD pin of the comparator U9 is connected to a voltage source.
该电路的原理为当MOS管T2关断时,比较器U9的VIN-管脚接低电位,低于VIN+的参考电压,Vout2管脚输出高电位,从而MOS管T2的栅极接高电位,MOS管T2导通,发光二极管LED2放光,VIN-接高电位高于参考电压点VIN+,而Vout2有转变为低电位,MOS管T2的栅极变为低电位,MOS管T2的N沟道夹断,从而MOS管T2夹断,以此实现电路中通断情况的周期变化,从而发光二极管LED2发出闪烁光信号。The principle of this circuit is that when the MOS transistor T2 is turned off, the VIN- pin of the comparator U9 is connected to a low potential, which is lower than the reference voltage of VIN+, and the Vout2 pin outputs a high potential, so that the gate of the MOS transistor T2 is connected to a high potential. The MOS transistor T2 is turned on, the light-emitting diode LED2 emits light, VIN- is connected to a high potential higher than the reference voltage point VIN+, and Vout2 has changed to a low potential, the gate of the MOS transistor T2 becomes a low potential, and the N-channel of the MOS transistor T2 pinch off, so that the MOS tube T2 is pinched off, so as to realize the periodic change of the on-off situation in the circuit, so that the light-emitting diode LED2 emits a flashing light signal.
如说明书附图6所示,所述荧光反馈电路包括放大器U1A和放大器U1B,所述第二信号接收器包括光效应管D1所述光效应管D1的电流输出端连接所述放大器U1B的反向端,所述放大器U1B的同向端经过电阻R17连接电压源作为抬升电压,所述放大器U1B的输出端与所述放大器U1B的反向端连接有并联的电阻R5和电容C11,所述放大器U1B的输出端经过电阻R4连接所述放大器U1A的反向端,所述放大器U1A的同向端经过相串联的电阻R8和电阻R11接地,所述电阻R8和所述电阻R11的串联点连接有参考电压源Vref,所述电阻R8和所述电阻R11的串联点还经过电阻R9连接有电压源,所述放大器U1A的输出端经过电阻R6连接所述放大器U1A的反向端,所述放大器U1A的输出端作为所述荧光防窥电路的输出端连接控制器。As shown in Figure 6 of the specification, the fluorescent feedback circuit includes an amplifier U1A and an amplifier U1B, and the second signal receiver includes a light effect transistor D1. The current output terminal of the light effect transistor D1 is connected to the reverse side of the amplifier U1B. terminal, the same direction terminal of the amplifier U1B is connected to a voltage source through a resistor R17 as a boost voltage, the output terminal of the amplifier U1B is connected with a parallel resistor R5 and a capacitor C11 to the reverse terminal of the amplifier U1B, and the amplifier U1B The output end of the amplifier U1A is connected to the inverting end of the amplifier U1A through the resistor R4, and the same direction end of the amplifier U1A is grounded through the resistor R8 and the resistor R11 connected in series, and the series connection point of the resistor R8 and the resistor R11 is connected to a reference A voltage source Vref, the series point of the resistor R8 and the resistor R11 is also connected to a voltage source through a resistor R9, the output terminal of the amplifier U1A is connected to the reverse terminal of the amplifier U1A through a resistor R6, and the output terminal of the amplifier U1A The output terminal is connected to the controller as the output terminal of the fluorescent peep-proof circuit.
当光效应管D1接收到测温探头所激发的光信号后,转化为相应的电流信号经过放大器U1B和放大器U1A的两级反向放大,同时U1A接有抬升电压Vref使电压抬升至控制器可以识别的大小,控制器根据所输出的信号进行处理,计算得到测温探头所感应的温度信息。When the light effect tube D1 receives the light signal excited by the temperature measuring probe, it is converted into a corresponding current signal and then amplified by the two stages of amplifier U1B and amplifier U1A. At the same time, U1A is connected to the boost voltage Vref to raise the voltage to the controller. The controller processes the identified size according to the output signal, and calculates the temperature information sensed by the temperature measuring probe.
具体实施例3,如说明书附图1所示, Specific embodiment 3, as shown in accompanying drawing 1 of description,
所述碳条为双层结构,包括监测检测层和磨损层8,所述荧光传感探头3设置在所述检测层7内,所述检测层7一侧连接所述铝托架9,所述检测层7另一侧与所述磨损层8可拆卸连接。The carbon strip has a double-layer structure, including a monitoring detection layer and a wear layer 8. The fluorescent sensing probe 3 is arranged in the detection layer 7, and one side of the detection layer 7 is connected to the aluminum bracket 9. The other side of the detection layer 7 is detachably connected to the wear layer 8 .
检测层7内包裹有光信息采集单元和温度信息采集单元,造假更高,而磨损层8为单纯碳条,造假相对更低,当磨损层8损耗到一定程度时,电信号采集单元检测到电流降到阈值点,则提示工作人员需要检查碳条,可能需要更换磨损层8,所述磨损层8与所述检测层7可以通过胶粘、卡槽或铆栓等可拆卸的方式连接,也可以使用多种可拆卸连接相结合的连接方式。The detection layer 7 is wrapped with an optical information acquisition unit and a temperature information acquisition unit, which is more falsified, while the wear layer 8 is a simple carbon strip, and the falsification is relatively lower. When the wear layer 8 is worn to a certain extent, the electrical signal acquisition unit detects When the current drops to the threshold point, the staff will be prompted to check the carbon strip, and the wear layer 8 may need to be replaced. The wear layer 8 and the detection layer 7 can be connected in a detachable manner such as glue, slot or rivet. A combination of multiple detachable connections can also be used.
本文中光连接是指借助光纤传导的光路连接。Optical connection in this article refers to the connection of optical paths conducted by means of optical fibers.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention within.

Claims (10)

  1. 一种受电弓碳滑板的损耗检测系统,包括断路报警模块,所述断路报警模块于控制器通讯连接,其特征在于,所述断路报警模块包括断路光源驱动电路、断路信号检测电路,所述断路光源驱动电路包括发光二极管,所述断路信号检测电路包括第一光信号接收器,所述发光二极管通过光纤连接有埋在碳滑板内部的荧光传感探头,所述荧光传感探头通过光纤光连接第一光信号接收器。A loss detection system for a pantograph carbon slide, comprising a circuit breaker alarm module, the circuit breaker alarm module is connected to a controller through communication, characterized in that the circuit breaker alarm module includes a circuit breaker light source drive circuit, a circuit breaker signal detection circuit, the The circuit breaker light source driving circuit includes a light emitting diode, and the circuit breaker signal detection circuit includes a first light signal receiver, and the light emitting diode is connected with a fluorescent sensing probe buried inside the carbon slide through an optical fiber, and the fluorescent sensing probe is optically connected through the optical fiber. Connect the first optical signal receiver.
  2. 根据权利要求1所述的一种受电弓碳滑板的损耗检测系统,其特征在于,光纤连接有多个荧光传感探头,每一荧光传感探头沿光纤均匀分布,且每一荧光传感探头的激发颜色不同。The loss detection system of a pantograph carbon slide according to claim 1, wherein a plurality of fluorescent sensing probes are connected to the optical fiber, each fluorescent sensing probe is evenly distributed along the optical fiber, and each fluorescent sensing probe Probes have different excitation colors.
  3. 根据权利要求1所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述断路光源驱动电路包括反相器U10、发光二极管D4和电阻R33,所述反相器U10的3A管脚和3Y管脚之间连接电阻R33,所述反相器U10的3Y管脚与电位地之间还串联有电阻R35和发光二极管D4,所述发光二极管D4指向电位地。The loss detection system of a pantograph carbon slide according to claim 1, wherein the disconnected light source driving circuit includes an inverter U10, a light-emitting diode D4 and a resistor R33, and 3A of the inverter U10 A resistor R33 is connected between the pin and the 3Y pin, and a resistor R35 and a light-emitting diode D4 are connected in series between the 3Y pin of the inverter U10 and the potential ground, and the light-emitting diode D4 points to the potential ground.
  4. 根据权利要求3所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述断路光源驱动电路还包括串联连接的二极管D3和电阻R34,所述二极管D3和所述电阻R34串联电路与所述电阻R33并联连接,所述二极管D3的指向所述反相器U10的3A管脚。A loss detection system for a pantograph carbon slide according to claim 3, wherein the disconnected light source driving circuit further includes a diode D3 and a resistor R34 connected in series, and the diode D3 and the resistor R34 are connected in series The circuit is connected in parallel with the resistor R33, and the diode D3 points to the 3A pin of the inverter U10.
  5. 根据权利要求1所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述第一信号发生器为光效应管D5,所述断路信号检测电路还包括放大单元和判断单元,所述放大单元的输入端与电位地之间串联所述光效应管D5,所述放大单元的输出端连接所述判断单元的输入端,所述判断单元的输出端与控制器相连。The loss detection system of a pantograph carbon slide according to claim 1, wherein the first signal generator is a light effect tube D5, and the circuit breaker signal detection circuit also includes an amplification unit and a judgment unit, The light effect tube D5 is connected in series between the input end of the amplifying unit and the potential ground, the output end of the amplifying unit is connected to the input end of the judging unit, and the output end of the judging unit is connected to the controller.
  6. 根据权利要求5所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述放大单元包括放大器U12A和放大器U12B,所述放大器U12B的反向端经过电容C24作为所述放大单元的输入端,连接所述光效应管D5的输出端,所述放大器U12B的输出端经过并联连接的电阻R49和电容C29连接所述放大器U12B的反向端,所述放大器U12B的通向端外接V1电压源作为抬升电压,所述放大器U12B的同向端和反向端之间通过二极管D6连接,所述二极管D6的指向所述放大器U12B的同向端,所述放大器U12B的输出端经过电阻C32连接有变阻器VR1的电阻端一端,所述变阻器VR1的另一电阻端外接电压源V1作为抬升电压源,所述变阻器VR1的滑动端连接所述放大器U12A的同向端,所述放大器U12B的输出端经过电阻C32、变阻器VR1的固定部分,与所述放大器U12A的反向端还串联有电容C27、电阻R41和电容C30,所述放大器U12A的输出端和反向端之间连接有并联连接的电阻R43和电容C28,所述放大器U12A的输出端作为所述放大单元的输出端。The loss detection system of a pantograph carbon slide according to claim 5, wherein the amplifying unit includes an amplifier U12A and an amplifier U12B, and the reverse end of the amplifier U12B is used as the amplifying unit via a capacitor C24 The input terminal of the amplifier U12B is connected to the output terminal of the light effect tube D5, and the output terminal of the amplifier U12B is connected to the reverse terminal of the amplifier U12B through a resistor R49 and a capacitor C29 connected in parallel, and the leading end of the amplifier U12B is externally connected to The V1 voltage source is used as the boost voltage, and the same-directional end and the reverse end of the amplifier U12B are connected through a diode D6, and the diode D6 points to the same-directional end of the amplifier U12B, and the output end of the amplifier U12B passes through a resistor C32 is connected to one end of the resistance end of the rheostat VR1, the other resistance end of the rheostat VR1 is externally connected to a voltage source V1 as a boost voltage source, the sliding end of the rheostat VR1 is connected to the same direction end of the amplifier U12A, and the end of the amplifier U12B The output end passes through the fixed part of the resistor C32 and the rheostat VR1, and a capacitor C27, a resistor R41, and a capacitor C30 are connected in series with the reverse end of the amplifier U12A, and a parallel connection is connected between the output end of the amplifier U12A and the reverse end. The resistor R43 and the capacitor C28, the output terminal of the amplifier U12A is used as the output terminal of the amplification unit.
  7. 根据权利要求5所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述判断单元包括比较器U11B和三极管Q1,所述比较器U11B的反向端作为所述判断单元的输入端,所述比较器U11B的同向端经过电阻R47连接电压源V1作为参考电压,所述比较器U11B的输出端经过串联连接的电阻R50和电容C31连接所述三极管Q1的基极,所述三极管Q1的集电极经过电阻R40连接电压源,并且作为所述判断单元的输出端与控制器相连,所述三极管Q1的基极接地。The loss detection system of a pantograph carbon slide according to claim 5, wherein the judging unit includes a comparator U11B and a transistor Q1, and the reverse end of the comparator U11B is used as the judging unit The input terminal, the same direction terminal of the comparator U11B is connected to the voltage source V1 as a reference voltage through the resistor R47, and the output terminal of the comparator U11B is connected to the base of the triode Q1 through the resistor R50 and the capacitor C31 connected in series, so The collector of the triode Q1 is connected to a voltage source through a resistor R40, and is connected to the controller as the output terminal of the judging unit, and the base of the triode Q1 is grounded.
  8. 根据权利要求1所述的一种受电弓碳滑板的损耗检测系统,其特征在于,该检测系统还包括测温模块,所述测温模块包括测温光源驱动电路、荧光反馈电路和测温探头,所述测温探头设置在碳滑板内,所述测温探头内设置有温感荧光粉,所说测温光源驱动电路包括发光二极管LED2,所述荧光反馈电路包括 第二信号接收器,所述测温光源驱动电路的发光二极管LED2、第二信号接收器和测温探头借助光纤光路连接。A pantograph carbon slide loss detection system according to claim 1, characterized in that the detection system also includes a temperature measurement module, and the temperature measurement module includes a temperature measurement light source drive circuit, a fluorescent feedback circuit and a temperature measurement module. Probe, the temperature measuring probe is set in the carbon slide, the temperature measuring probe is equipped with temperature-sensitive phosphor powder, the temperature measuring light source driving circuit includes a light emitting diode LED2, and the fluorescent feedback circuit includes a second signal receiver, The light emitting diode LED2, the second signal receiver and the temperature measuring probe of the temperature measuring light source drive circuit are connected by optical fiber.
  9. 根据权利要求8所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述测温光源驱动电路包括比较器U9和MOS管T2,所述发光二极管LED2串联MOS管T2连接所述比较器U9的反向端,发光二极管LED2的阳极连接12V电压源,所述发光二极管的阴极连接MOS管T2的漏极,所述MOS管T2的栅极连接所述比较器U9的输出端,所述比较器U9的同向端串联电阻R28和R29接地,所述比较器U9的反向端还连接有R30接地,所述比较器U9的VDD管脚连接电压源。A pantograph carbon slide loss detection system according to claim 8, characterized in that, the temperature measurement light source drive circuit includes a comparator U9 and a MOS transistor T2, and the light emitting diode LED2 is connected in series with the MOS transistor T2 The reverse end of the comparator U9, the anode of the light-emitting diode LED2 is connected to a 12V voltage source, the cathode of the light-emitting diode is connected to the drain of the MOS transistor T2, and the gate of the MOS transistor T2 is connected to the output terminal of the comparator U9 , the non-inverting end of the comparator U9 is connected to the ground with resistors R28 and R29 connected in series, the inverting end of the comparator U9 is also connected to R30 to be grounded, and the VDD pin of the comparator U9 is connected to a voltage source.
  10. 根据权利要求8所述的一种受电弓碳滑板的损耗检测系统,其特征在于,所述荧光反馈电路包括放大器U1A和放大器U1B,所述第二信号接收器包括光效应管D1所述光效应管D1的电流输出端连接所述放大器U1B的反向端,所述放大器U1B的同向端经过电阻R17连接电压源作为抬升电压,所述放大器U1B的输出端与所述放大器U1B的反向端连接有并联的电阻R5和电容C11,所述放大器U1B的输出端经过电阻R4连接所述放大器U1A的反向端,所述放大器U1A的同向端经过相串联的电阻R8和电阻R11接地,所述电阻R8和所述电阻R11的串联点连接有参考电压源Vref,所述电阻R8和所述电阻R11的串联点还经过电阻R9连接有电压源,所述放大器U1A的输出端经过电阻R6连接所述放大器U1A的反向端,所述放大器U1A的输出端作为所述荧光防窥电路的输出端连接控制器。A pantograph carbon slide loss detection system according to claim 8, characterized in that, the fluorescent feedback circuit includes amplifier U1A and amplifier U1B, and the second signal receiver includes light effect tube D1. The current output terminal of the effect tube D1 is connected to the reverse terminal of the amplifier U1B, and the same-direction terminal of the amplifier U1B is connected to a voltage source as a boosted voltage through a resistor R17, and the output terminal of the amplifier U1B is connected to the reverse terminal of the amplifier U1B. terminal is connected with a resistor R5 and a capacitor C11 in parallel, the output terminal of the amplifier U1B is connected to the reverse terminal of the amplifier U1A through a resistor R4, and the same direction terminal of the amplifier U1A is grounded through a resistor R8 and a resistor R11 connected in series, The series point of the resistor R8 and the resistor R11 is connected to a reference voltage source Vref, the series point of the resistor R8 and the resistor R11 is also connected to a voltage source through a resistor R9, and the output terminal of the amplifier U1A is connected to a voltage source through a resistor R6 The inverting terminal of the amplifier U1A is connected, and the output terminal of the amplifier U1A is connected to the controller as the output terminal of the fluorescent privacy protection circuit.
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