WO2023029272A1 - Antibacterial material - Google Patents

Antibacterial material Download PDF

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Publication number
WO2023029272A1
WO2023029272A1 PCT/CN2021/135961 CN2021135961W WO2023029272A1 WO 2023029272 A1 WO2023029272 A1 WO 2023029272A1 CN 2021135961 W CN2021135961 W CN 2021135961W WO 2023029272 A1 WO2023029272 A1 WO 2023029272A1
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WIPO (PCT)
Prior art keywords
loaded
hollow glass
silver
antibacterial
carbon nanotube
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PCT/CN2021/135961
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French (fr)
Chinese (zh)
Inventor
王淑敏
张晓婷
高红荣
胡晓璐
于洋
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歌尔股份有限公司
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Publication of WO2023029272A1 publication Critical patent/WO2023029272A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver

Definitions

  • the invention relates to the field of polymer materials, more specifically, the invention relates to an antibacterial material.
  • Resin materials are widely used in electronic products. Resin materials have the characteristics of high strength and good temperature resistance. However, such materials have high density and are not suitable for the development trend of lightweight and high heat dissipation.
  • low-density inorganic lightweight materials In order to achieve light weight and high heat dissipation, it is usually modified by adding low-density inorganic lightweight materials to the resin material.
  • the method of adding low-density inorganic lightweight fillers will decrease the toughness of the material while reducing the density and improving the heat dissipation, resulting in a significant decrease in the impact strength of the material.
  • people's awareness of antibacterial health care in the living environment is gradually increasing.
  • materials are required to have certain antibacterial properties, so that they can be kept clean and sterile for a long time during use, and avoid harmful microorganisms. breed.
  • the purpose of the present invention is to provide a new technical solution for antibacterial materials.
  • an antibacterial material includes a resin base material, an additive, and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, and the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to the In the above resin substrate.
  • the resin substrate includes polycarbonate, polypropylene, polyethylene, polyamide, polybutylene terephthalate, polyethylene terephthalate, polysulfone, polyether ether ketone , any one of acrylonitrile-butadiene-styrene or an alloy material of at least two of the above materials.
  • the additive includes at least one of an antioxidant, a compatibilizer, a coupling agent, a light stabilizer, a lubricant and a reinforcing agent.
  • the compatibilizer includes at least one of maleic anhydride grafted acrylonitrile-styrene polymer, polypropylene grafted maleic anhydride and maleic anhydride grafted ethylene-octene copolymer;
  • the coupling agent is a silane coupling agent
  • Described lubricant is calcium stearate
  • the reinforcing agent is talcum powder.
  • the resin substrate is 62 to 89 parts
  • the additive is 6 to 18 parts
  • the carboxylated carbon nanotube-loaded hollow glass microspheres are loaded with silver Composite materials are 5 to 15 parts.
  • the preparation method of the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material comprises:
  • step S102 adding an aqueous solution of sodium borohydride to the liquid obtained in step S101, and mixing;
  • step S103 adding ammonia water to the liquid obtained in step S102 to obtain an amino-modified hollow glass microsphere silver-loaded antibacterial agent
  • step S105 Add the amino-modified hollow glass microsphere silver-loaded antibacterial agent to the liquid obtained in step S104, and radiate heating, so that the carboxyl groups on the surface of the carboxylated carbon nanotubes and the amino-modified hollow glass Amino groups on the surface of microbead-loaded silver antimicrobial agent undergo amidation reaction.
  • the mass ratio of the surface carboxylated carbon nanotubes to the amino-modified hollow glass microsphere-loaded silver antibacterial agent is 1 ⁇ 2:1.
  • the preparation method of the surface carboxylated carbon nanotubes comprises:
  • the volume ratio of the concentrated sulfuric acid to the concentrated nitric acid is 1:3, the reaction temperature is 40°C-60°C, and the reaction time is 3h-5h.
  • the volume ratio of the methanol to the silver nitrate aqueous solution is 2:1, and the concentration of the ammonia water is 6 mol/L.
  • step S104
  • the surface carboxylated carbon nanotube accounts for 2%-10% of the total mass of the surface carboxylated carbon nanotube and the ethylene glycol.
  • the resin substrate is modified under the condition of adding carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material, so that the modified resin material has the characteristics of light weight and low density while increasing heat dissipation performance. , and also has antibacterial function and good impact strength.
  • Fig. 1 is the flowchart of the preparation method of the antibacterial material provided by the embodiment of the present disclosure
  • FIG. 2 is a flow chart for the preparation of surface carboxylated carbon nanotubes provided by an embodiment of the present disclosure
  • Fig. 3 is a flow chart of the preparation of the amino-modified hollow glass microsphere-loaded silver antibacterial agent provided by the embodiment of the present disclosure.
  • An embodiment of the present disclosure provides an antibacterial material, which includes a resin substrate, an additive, and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere A silver loaded composite is added to the resin matrix.
  • the resin base material has the characteristics of high strength and excellent temperature resistance.
  • Hollow glass microspheres belong to inorganic non-metallic materials, which are usually nano-, micro- or micro-nano-scale inorganic material balls, forming a hollow structure inside. Hollow glass microspheres have the characteristics of light weight and good thermal stability.
  • Hollow glass microspheres are a kind of lightweight material with excellent performance, which can reduce the weight of the resin substrate and achieve the effect of lightening the material when it is applied in the solution of the present disclosure.
  • the material of the hollow glass microspheres is silicon dioxide, aluminum oxide, zirconium oxide, magnesium oxide, sodium silicate and the like.
  • the hollow glass microspheres After the hollow glass microspheres are loaded with silver, the hollow glass microspheres can be endowed with antibacterial and antibacterial effects.
  • Carbon nanotubes have good elasticity, fatigue resistance and isotropy, and their hardness is very high, comparable to that of diamond, and they also have good flexibility and can be stretched. Moreover, carbon nanotubes have good heat transfer performance. Carbon nanotubes have a very large aspect ratio, so their heat exchange performance along the length direction is high, and their heat exchange performance in the vertical direction is relatively low. Through proper orientation, carbon nanotubes can be synthesized with high anisotropy thermally conductive material. Carbon nanotubes have high thermal conductivity, as long as a small amount of carbon nanotubes are doped in the material, the thermal conductivity of the material will be greatly improved.
  • the resin substrate is modified under the condition of adding carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material, so that the modified resin material has light weight and low density while increasing heat dissipation performance.
  • Features that is, lightweight, and also has antibacterial function and good impact strength.
  • the antibacterial material provided by the embodiments of the present disclosure can be applied to the field of electronic products.
  • the resin base material is, for example, a thermoplastic resin material.
  • the resin substrate includes polycarbonate, polypropylene, polyethylene, polyamide, polybutylene terephthalate, polyethylene terephthalate, polysulfone, Any one of polyetheretherketone, acrylonitrile-butadiene-styrene, or an alloy material of at least two of the above materials.
  • the additives are added to the resin base material and mixed evenly, which can be used to improve the temperature resistance, durability and other properties of the material, depending on the type of the additives.
  • the additive includes at least one of antioxidant, compatibilizer, coupling agent, light stabilizer, lubricant and reinforcing agent.
  • the compatibilizer is, for example, a maleic anhydride grafted compatibilizer.
  • the maleic anhydride graft compatibilizer makes the material have high polarity and reactivity by introducing a strong polar reactive group, which can greatly improve the compatibility and dispersion of the composite material, and help to make the carboxylation
  • the carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is uniformly dispersed in the resin base material.
  • the compatibilizer includes at least one of maleic anhydride grafted acrylonitrile-styrene polymer, polypropylene grafted maleic anhydride and maleic anhydride grafted ethylene-octene copolymer kind.
  • Adding an antioxidant to the resin base material can prevent thermal oxidation degradation of the material in the long-term aging process.
  • the antioxidant is antioxidant 1010 (chemical name: tetrakis[ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester).
  • Antioxidant 1010 is a phenolic antioxidant. After it is applied to the resin substrate, it can improve the oxidation resistance of the material and effectively extend the service life of the resin product. Moreover, the antioxidant 1010 has low volatility, high thermal stability, long-lasting effect, no pollution, and non-toxicity.
  • the coupling agent is, for example, a silane coupling agent, such as silane coupling agent KH550.
  • the coupling agent is KH792.
  • Adding the silane coupling agent into the resin substrate can improve the dispersion and adhesion of the filler in the resin, and improve the compatibility between the inorganic filler and the resin.
  • the lubricant is, for example, calcium stearate.
  • Described calcium stearate has excellent lubricating performance, and it can be used as lubricant and release agent.
  • the reinforcing agent is talcum powder.
  • the model of the light stabilizer is 944.
  • the weight reduction of resin materials is usually achieved by adding micro-foaming.
  • the micro-foaming method will reduce the mechanical properties of the resin material, and the process is complicated, and bubble control is a technical problem.
  • the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material with low density, high heat dissipation and antibacterial properties is used, combined with additives and then mixed with the resin substrate, to prepare a lightweight, low- Density, high heat dissipation and antibacterial modified resin material.
  • the prepared material can meet the mechanical properties of the material while achieving light weight, and has good impact strength.
  • the resin base material is 62-89 parts
  • the additive is 6-18 parts
  • the material is 5-15 parts.
  • the material of the resin base material is the material listed above, and the specific type of the additive can be flexibly selected according to specific conditions.
  • the resin substrate can be modified by adding the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material, which has the characteristics of light weight while increasing the heat dissipation performance of the resin substrate, and also has antibacterial properties. Function.
  • the preparation method of the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material includes:
  • the consumption of the methanol and the silver nitrate depends on the consumption of the hollow glass microspheres.
  • the volume ratio of the methanol to the silver nitrate aqueous solution is 2:1.
  • the silver nitrate is a silver source.
  • polyvinylpyrrolidone (polyvinyl pyrrolidone, PVP) is a non-ionic polymer compound, belonging to N-vinylamide polymers, which contains group, here as a dispersant.
  • 500 mg of the hollow glass microspheres (for example, a particle size of 10 ⁇ m to 250 ⁇ m) are mixed with 20 ml of the methanol, 10 ml of the aqueous solution of silver nitrate and an appropriate amount of polyvinylpyrrolidone PVP, And avoid light and stir for 6h.
  • step S102 adding an aqueous solution of sodium borohydride to the liquid obtained in step S101, and mixing.
  • the aqueous solution of sodium borohydride was slowly dropped into the liquid obtained through the step S101 at a uniform speed, and the reaction was stirred slowly for 30 minutes to fully proceed the reaction.
  • Sodium borohydride is an inorganic substance with the chemical formula NaBH 4 , which is used as a reducing agent. Sodium borohydride is easily soluble in methanol.
  • step S103 Add ammonia water to the liquid obtained in step S102 to obtain an amino-modified hollow glass microsphere-loaded silver antibacterial agent.
  • the concentration of ammonia water is controlled to be 6 mol/L, for example.
  • step S102 After adding ammonia water to the liquid obtained in step S102, continue to stir and react for 10 minutes, then centrifuge, settle, wash and dry, and finally obtain an amino-modified hollow glass microsphere-loaded silver antibacterial agent.
  • the concentration of the ammonia water is 6 mol/L, and the amount of ammonia water added is, for example, 5 ml to 10 ml.
  • the preparation method of the carbon nanotube of described surface carboxylation comprises:
  • the volume ratio of the concentrated sulfuric acid to the concentrated nitric acid is 1:3, the reaction temperature is 40°C-60°C, and the reaction time is 3h-5h.
  • the concentrated sulfuric acid refers to sulfuric acid with a concentration of 98% and above
  • the concentrated nitric acid refers to nitric acid with a concentration of 63% and above.
  • the surface carboxylated carbon nanotube accounts for 2%-10% of the total mass of the surface carboxylated carbon nanotube and the ethylene glycol.
  • step S105 Add the amino-modified hollow glass microsphere silver-loaded antibacterial agent to the liquid obtained in step S104, and radiate heating, so that the carboxyl groups on the surface of the carboxylated carbon nanotubes and the amino-modified hollow glass Amino groups on the surface of microbead-loaded silver antimicrobial agent undergo amidation reaction.
  • the mass ratio of the surface carboxylated carbon nanotubes to the amino-modified hollow glass microsphere-loaded silver antibacterial agent is 1-2:1.
  • the carboxyl group on the surface of the carbon nanotube and the amino group on the surface of the hollow glass microsphere silver-loaded antibacterial agent undergo an amidation reaction by using a microwave method and heating by thermal radiation, as follows:
  • the carboxyl group on the surface of the carbon nanotube and the amino group on the surface of the hollow glass microbead-loaded silver antibacterial agent undergo an amidation reaction by adopting a microwave method and radiating heating, so as to prepare a carbon nanotube-loaded glass microbead-loaded silver composite material.
  • the problems of uneven mixing, weight loss, heat dissipation and antibacterial effects in the mixing of the three fillers are improved.
  • a method for preparing the above-mentioned resin material includes: as shown in Figure 1, adding carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite materials and additives to the resin In the substrate, and stir evenly, and then granulate.
  • the mixture formed by carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, additives and resin substrate is added to the high mixer, wherein, in terms of parts by mass, the The resin substrate is 62 to 89 parts, the additive is 6 to 18 parts, and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material is 5 to 15 parts.
  • the extrusion temperature is Under the condition of 270°C, use a twin-screw extruder to extrude and granulate.
  • the preparation process of the present disclosure is simple, low in cost and easy in large-scale production.
  • the antibacterial material prepared by the present disclosure modifies the resin substrate by adding carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, so that the modified resin material has light weight and low density while increasing heat dissipation performance
  • the characteristics that is, lightweight
  • the characteristics that is, lightweight
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polycarbonate and is 89 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts, and the additive includes 1.5 parts of anti- Oxygen agent 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin base material, wherein, the resin base material is polycarbonate and is 84 parts, and the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts, and the additive includes 1.5 parts of anti- Oxygen agent 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polycarbonate and is 79 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 15 parts, and the additive includes 1.5 parts of anti- Oxygen agent 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
  • the above-mentioned embodiment 1 to embodiment 3 are low density and high heat dissipation antibacterial polycarbonate resin materials.
  • a kind of resin material comprises resin base material and additive, and described additive is added in described resin base material, and wherein, described resin base material is polycarbonate and is 94 parts, and described additive comprises 1.5 parts of antioxidant 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
  • Embodiment 1 ⁇ embodiment 3 and the processing technology of comparative example 1 are as follows:
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is PA6 polyamide and is 77 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts, and the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
  • the resin substrate is PA6 polyamide and is 77 parts
  • the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts
  • the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene graf
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is PA6 polyamide and is 72 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts, and the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
  • the resin substrate is PA6 polyamide and is 72 parts
  • the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts
  • the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted male
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is PA6 polyamide and is 67 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 15 parts, and the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
  • the resin substrate is PA6 polyamide and is 67 parts
  • the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 15 parts
  • the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene graf
  • the above-mentioned embodiments 4 to 6 are low-density, high-radiation antibacterial PA6 polyamide resin materials.
  • a kind of resin material comprises resin substrate and additive, and described additive is added in described resin substrate, and wherein, described resin substrate is PA6 polyamide and is 82 parts, and described additive includes 1 part of light stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
  • described resin substrate is PA6 polyamide and is 82 parts
  • described additive includes 1 part of light stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
  • Embodiment 4 ⁇ embodiment 6, and the processing technology of comparative example 2 are as follows:
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polypropylene and is 84 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts, and the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
  • the resin substrate is polypropylene and is 84 parts
  • the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts
  • the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polypropylene and is 79 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts, and the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
  • the resin substrate is polypropylene and is 79 parts
  • the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts
  • the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g
  • An antibacterial material comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin base material, wherein, the resin base material is polypropylene and is 74 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material is 15 parts, and the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
  • the resin base material is polypropylene and is 74 parts
  • the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material is 15 parts
  • the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (
  • the above-mentioned embodiments 7 to 9 are low-density and high-radiation antibacterial polypropylene resin materials.
  • a kind of resin material comprises resin substrate and additive, and described additive is added in described resin substrate, and wherein, described resin substrate is polypropylene and is 89 parts, and described additive includes 1 part of antioxidant 1010 , 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
  • described resin substrate is polypropylene and is 89 parts
  • described additive includes 1 part of antioxidant 1010 , 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
  • Embodiment 7 ⁇ embodiment 9, and the processing technology of comparative example 3 are as follows:
  • Table 1 shows the densities, mechanical properties and antibacterial properties of the products of Examples 1 to 9 and the products of Comparative Examples 1 to 3.
  • the detection method of the inhibition rate of Escherichia coli and Staphylococcus aureus is as follows:
  • Each sample is made into a disc with a diameter of 40 mm and a thickness of 5 mm. Put the samples into sterile Petri dishes respectively, with the test side facing up. 0.4 ml of the inoculum solution was sucked up with a pipette, and dropped onto the surface of each sample. Cover the inoculated bacteria solution with a pre-prepared film with a diameter of 35 mm, and gently press the film downward to spread the bacteria solution around and ensure that the bacteria solution does not overflow from the edge of the film. After the samples were inoculated and covered with film, the Petri dish was covered again.
  • Bacterial inhibition rate 1-(viable bacteria/total bacteria)*100
  • the density of the resin material is significantly reduced, and the notched impact strength is also maintained at a good level, which can meet the structural strength requirements of the product.
  • the heat dissipation and The antibacterial property showed a clear increasing trend.
  • the antibacterial rate ⁇ 99% can be reported as having a strong antibacterial effect, and the antibacterial plastic with an antibacterial rate ⁇ 90% can be reported to have an antibacterial effect.
  • the antibacterial product of the present disclosure has a bacteriostatic rate of more than 99.9% for Escherichia coli and a bacteriostatic rate of more than 99.9% for Staphylococcus aureus, and has a strong antibacterial effect.

Abstract

The present invention provides an antibacterial material. The antibacterial material comprises a resin base material, an additive, and a carboxylated carbon nanotube-loaded silver-coated hollow glass microsphere composite material. The additive and the carboxylated carbon nanotube-loaded silver-coated hollow glass microsphere composite material are added into the resin base material. The present invention provides a functional material having low density, high heat dissipation performance, and antibacterial properties.

Description

一种抗菌材料an antibacterial material 技术领域technical field
本发明涉及高分子材料领域,更具体地,本发明涉及一种抗菌材料。The invention relates to the field of polymer materials, more specifically, the invention relates to an antibacterial material.
背景技术Background technique
树脂材料在电子产品中广泛地应用,树脂材料具有强度高、耐温性良好的特点,然而该类材料的密度大、不适应轻量化、高散热的发展趋势。Resin materials are widely used in electronic products. Resin materials have the characteristics of high strength and good temperature resistance. However, such materials have high density and are not suitable for the development trend of lightweight and high heat dissipation.
为了实现轻量化和高散热,通常采用在树脂材料中添加低密度无机轻质材料的方式对其进行改性。然而,添加低密度无机轻质填料改性的方式在实现密度降低、提高散热性的同时会使材料的韧性下降,导致材料的抗冲击强度明显下降。此外,现如今,人们对于生活环境中的抗菌保健意识逐渐增强,在电子产品及一些应用领域,还需要材料具有一定的抗菌性能,这样能在使用中长时间保持干净无菌,避免有害微生物的滋生。In order to achieve light weight and high heat dissipation, it is usually modified by adding low-density inorganic lightweight materials to the resin material. However, the method of adding low-density inorganic lightweight fillers will decrease the toughness of the material while reducing the density and improving the heat dissipation, resulting in a significant decrease in the impact strength of the material. In addition, nowadays, people's awareness of antibacterial health care in the living environment is gradually increasing. In electronic products and some application fields, materials are required to have certain antibacterial properties, so that they can be kept clean and sterile for a long time during use, and avoid harmful microorganisms. breed.
发明内容Contents of the invention
本发明的目的在于提供一种抗菌材料的新技术方案。The purpose of the present invention is to provide a new technical solution for antibacterial materials.
根据本发明的一个方面,提供了一种抗菌材料。所述抗菌材料包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中。According to one aspect of the present invention, an antibacterial material is provided. The antibacterial material includes a resin base material, an additive, and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, and the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to the In the above resin substrate.
可选地,所述树脂基材包括聚碳酸酯、聚丙烯、聚乙烯、聚酰胺、聚对苯二甲酸丁二醇酯、聚对苯二甲酸乙二醇酯、聚砜、聚醚醚酮、丙烯腈-丁二烯-苯乙烯中的任意一种或者上述至少两种材料的合金材料。Optionally, the resin substrate includes polycarbonate, polypropylene, polyethylene, polyamide, polybutylene terephthalate, polyethylene terephthalate, polysulfone, polyether ether ketone , any one of acrylonitrile-butadiene-styrene or an alloy material of at least two of the above materials.
可选地,所述添加剂包括抗氧剂、相容剂、偶联剂、光稳定剂、润滑剂和增强剂中的至少一种。Optionally, the additive includes at least one of an antioxidant, a compatibilizer, a coupling agent, a light stabilizer, a lubricant and a reinforcing agent.
可选地,所述相容剂包括马来酸酐接枝丙烯腈-苯乙烯聚合物、聚丙烯接枝马来酸酐和马来酸酐接枝乙烯-辛烯共聚物中的至少一种;Optionally, the compatibilizer includes at least one of maleic anhydride grafted acrylonitrile-styrene polymer, polypropylene grafted maleic anhydride and maleic anhydride grafted ethylene-octene copolymer;
所述偶联剂为硅烷偶联剂;The coupling agent is a silane coupling agent;
所述润滑剂为硬脂酸钙;Described lubricant is calcium stearate;
所述增强剂为滑石粉。The reinforcing agent is talcum powder.
可选地,所述的抗菌材料,按照质量份数计,所述树脂基材为62~89份,所述添加剂为6~18份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5~15份。Optionally, for the antibacterial material, in terms of parts by mass, the resin substrate is 62 to 89 parts, the additive is 6 to 18 parts, and the carboxylated carbon nanotube-loaded hollow glass microspheres are loaded with silver Composite materials are 5 to 15 parts.
可选地,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料的制备方法包括:Optionally, the preparation method of the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material comprises:
S101、将空心玻璃微珠与甲醇、硝酸银的水溶液及聚乙烯吡咯烷酮进行混合;S101, mixing hollow glass microspheres with methanol, an aqueous solution of silver nitrate and polyvinylpyrrolidone;
S102、向S101步骤得到的液体中加入硼氢化钠的水溶液,并进行混合;S102, adding an aqueous solution of sodium borohydride to the liquid obtained in step S101, and mixing;
S103、向S102步骤得到的液体中加入氨水,以得到氨基改性空心玻璃微珠载银抗菌剂;S103, adding ammonia water to the liquid obtained in step S102 to obtain an amino-modified hollow glass microsphere silver-loaded antibacterial agent;
S104、将表面羧基化的碳纳米管加入到乙二醇中,并分散均匀;S104, adding the surface carboxylated carbon nanotubes into ethylene glycol and dispersing them evenly;
S105、向S104步骤得到的液体中加入所述氨基改性空心玻璃微珠载银抗菌剂,并辐射加热,以使所述表面羧基化的碳纳米管表面的羧基与所述氨基改性空心玻璃微珠载银抗菌剂表面的氨基发生酰胺化反应。S105. Add the amino-modified hollow glass microsphere silver-loaded antibacterial agent to the liquid obtained in step S104, and radiate heating, so that the carboxyl groups on the surface of the carboxylated carbon nanotubes and the amino-modified hollow glass Amino groups on the surface of microbead-loaded silver antimicrobial agent undergo amidation reaction.
可选地,所述表面羧基化的碳纳米管与所述氨基改性空心玻璃微珠载银抗菌剂的质量比为1~2:1。Optionally, the mass ratio of the surface carboxylated carbon nanotubes to the amino-modified hollow glass microsphere-loaded silver antibacterial agent is 1˜2:1.
可选地,所述表面羧基化的碳纳米管的制备方法包括:Optionally, the preparation method of the surface carboxylated carbon nanotubes comprises:
将浓硫酸与浓硝酸进行混合,以得到混合溶液;Mix concentrated sulfuric acid and concentrated nitric acid to obtain a mixed solution;
将碳纳米管加入到所述混合溶液中,以进行活化反应;Adding carbon nanotubes into the mixed solution to perform an activation reaction;
其中,所述浓硫酸与所述浓硝酸的体积比为1:3,反应温度为40℃-60℃,反应时间为3h-5h。Wherein, the volume ratio of the concentrated sulfuric acid to the concentrated nitric acid is 1:3, the reaction temperature is 40°C-60°C, and the reaction time is 3h-5h.
可选地,所述甲醇与所述硝酸银的水溶液的体积比为2:1,所述氨水的浓度为6mol/L。Optionally, the volume ratio of the methanol to the silver nitrate aqueous solution is 2:1, and the concentration of the ammonia water is 6 mol/L.
可选地,在所述S104步骤中:Optionally, in the step S104:
表面羧基化的碳纳米管通过超声分散的方式分散在乙二醇中;Surface carboxylated carbon nanotubes are dispersed in ethylene glycol by ultrasonic dispersion;
其中,所述表面羧基化的碳纳米管占所述表面羧基化的碳纳米管和所述乙二醇总质量的2%~10%。Wherein, the surface carboxylated carbon nanotube accounts for 2%-10% of the total mass of the surface carboxylated carbon nanotube and the ethylene glycol.
本公开实施例通过加入羧基化碳纳米管负载空心玻璃微珠载银复合材料的条件下改性树脂基材,使得改性后的树脂材料在增加散热性能的同时具有质轻、低密度的特点,并且还兼具抗菌功能及良好的冲击强度。In the embodiment of the present disclosure, the resin substrate is modified under the condition of adding carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material, so that the modified resin material has the characteristics of light weight and low density while increasing heat dissipation performance. , and also has antibacterial function and good impact strength.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.
附图说明Description of drawings
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
图1是本公开实施例提供的抗菌材料的制备方法的流程图;Fig. 1 is the flowchart of the preparation method of the antibacterial material provided by the embodiment of the present disclosure;
图2是本公开实施例提供的表面羧基化的碳纳米管的制备流程图;2 is a flow chart for the preparation of surface carboxylated carbon nanotubes provided by an embodiment of the present disclosure;
图3是本公开实施例提供的氨基改性空心玻璃微珠载银抗菌剂的制备流程图。Fig. 3 is a flow chart of the preparation of the amino-modified hollow glass microsphere-loaded silver antibacterial agent provided by the embodiment of the present disclosure.
具体实施方式Detailed ways
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the description.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other instances of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步 讨论。It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
本公开实施例提供了一种抗菌材料,其包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中。An embodiment of the present disclosure provides an antibacterial material, which includes a resin substrate, an additive, and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere A silver loaded composite is added to the resin matrix.
所述树脂基材具有强度高及耐温性优良的特点。The resin base material has the characteristics of high strength and excellent temperature resistance.
空心玻璃微珠属于无机非金属材料,其通常为纳米、微米或者微纳米级的无机材料球,其内部形成中空结构。空心玻璃微珠具有质轻及热稳定性好等特点。Hollow glass microspheres belong to inorganic non-metallic materials, which are usually nano-, micro- or micro-nano-scale inorganic material balls, forming a hollow structure inside. Hollow glass microspheres have the characteristics of light weight and good thermal stability.
空心玻璃微珠是一种性能优异的轻质材料,将其应用于本公开的方案中,其可降低树脂基材的重量,使材料达到轻量化的效果。Hollow glass microspheres are a kind of lightweight material with excellent performance, which can reduce the weight of the resin substrate and achieve the effect of lightening the material when it is applied in the solution of the present disclosure.
例如,空心玻璃微珠的材质为二氧化硅、氧化铝、氧化锆、氧化镁、硅酸钠等。For example, the material of the hollow glass microspheres is silicon dioxide, aluminum oxide, zirconium oxide, magnesium oxide, sodium silicate and the like.
空心玻璃微珠载银之后,可赋予空心玻璃微珠抗菌、抑菌的效果。After the hollow glass microspheres are loaded with silver, the hollow glass microspheres can be endowed with antibacterial and antibacterial effects.
碳纳米管(CNTs)具有良好的弹性、抗疲劳性及各向同性,其硬度非常高,能够与金刚石相当,同时还拥有良好的柔韧性,可以拉伸。并且,碳纳米管具有良好的传热性能。碳纳米管具有非常大的长径比,因而其沿着长度方向的热交换性能很高,相对的其垂直方向的热交换性能较低,通过合适的取向,碳纳米管可以合成高各向异性的热传导材料。碳纳米管有着较高的热导率,只要在材料中掺杂微量的碳纳米管,该材料的热导率将会得到很大的改善。Carbon nanotubes (CNTs) have good elasticity, fatigue resistance and isotropy, and their hardness is very high, comparable to that of diamond, and they also have good flexibility and can be stretched. Moreover, carbon nanotubes have good heat transfer performance. Carbon nanotubes have a very large aspect ratio, so their heat exchange performance along the length direction is high, and their heat exchange performance in the vertical direction is relatively low. Through proper orientation, carbon nanotubes can be synthesized with high anisotropy thermally conductive material. Carbon nanotubes have high thermal conductivity, as long as a small amount of carbon nanotubes are doped in the material, the thermal conductivity of the material will be greatly improved.
本公开实施例,通过加入羧基化碳纳米管负载空心玻璃微珠载银复合材料的条件下改性树脂基材,使得改性后的树脂材料在增加散热性能的同时具有质轻、低密度的特点(即轻量化),并且还兼具抗菌功能及良好的冲击强度。In the embodiment of the present disclosure, the resin substrate is modified under the condition of adding carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material, so that the modified resin material has light weight and low density while increasing heat dissipation performance. Features (that is, lightweight), and also has antibacterial function and good impact strength.
本公开实施例提供的抗菌材料,其可应用于电子产品领域。The antibacterial material provided by the embodiments of the present disclosure can be applied to the field of electronic products.
其中,所述树脂基材例如为热塑性树脂材料。Wherein, the resin base material is, for example, a thermoplastic resin material.
在本公开的一些例子中,所述树脂基材包括聚碳酸酯、聚丙烯、聚乙烯、聚酰胺、聚对苯二甲酸丁二醇酯、聚对苯二甲酸乙二醇酯、聚砜、聚醚醚酮、丙烯腈-丁二烯-苯乙烯中的任意一种或者上述至少两种材料的合金材料。In some examples of the present disclosure, the resin substrate includes polycarbonate, polypropylene, polyethylene, polyamide, polybutylene terephthalate, polyethylene terephthalate, polysulfone, Any one of polyetheretherketone, acrylonitrile-butadiene-styrene, or an alloy material of at least two of the above materials.
本公开的实施例中,所述添加剂被添加到所述树脂基材中,并混合均 匀,能够用以改善材料的耐温性、耐用性等性能,具体根据所述添加剂的类型不同而定。In the embodiments of the present disclosure, the additives are added to the resin base material and mixed evenly, which can be used to improve the temperature resistance, durability and other properties of the material, depending on the type of the additives.
例如,所述添加剂包括抗氧剂、相容剂、偶联剂、光稳定剂、润滑剂和增强剂中的至少一种。For example, the additive includes at least one of antioxidant, compatibilizer, coupling agent, light stabilizer, lubricant and reinforcing agent.
其中,所述相容剂例如为马来酸酐接枝相容剂。Wherein, the compatibilizer is, for example, a maleic anhydride grafted compatibilizer.
马来酸酐接枝相容剂通过引入强极性反应性基团,使材料具有高的极性和反应性,能大大提高复合材料的相容性和分散性,有助于使所述羧基化碳纳米管负载空心玻璃微珠载银复合材料均匀分散在所述树脂基材中。The maleic anhydride graft compatibilizer makes the material have high polarity and reactivity by introducing a strong polar reactive group, which can greatly improve the compatibility and dispersion of the composite material, and help to make the carboxylation The carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is uniformly dispersed in the resin base material.
在本公开的一些例子中,所述相容剂包括马来酸酐接枝丙烯腈-苯乙烯聚合物、聚丙烯接枝马来酸酐和马来酸酐接枝乙烯-辛烯共聚物中的至少一种。In some examples of the present disclosure, the compatibilizer includes at least one of maleic anhydride grafted acrylonitrile-styrene polymer, polypropylene grafted maleic anhydride and maleic anhydride grafted ethylene-octene copolymer kind.
在所述树脂基材中添加抗氧剂,能够防止材料在长期老化过程中的热氧化降解。Adding an antioxidant to the resin base material can prevent thermal oxidation degradation of the material in the long-term aging process.
在本公开的一些例子中,所述抗氧剂为抗氧剂1010(化学名称为:四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯)。In some examples of the present disclosure, the antioxidant is antioxidant 1010 (chemical name: tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester).
抗氧剂1010为酚类抗氧剂,将其应用于树脂基材后,可提升材料的抗氧化性能,能够有效延长树脂制品的使用期限。并且,抗氧剂1010挥发性小、热稳定性高、持效性长、不污染、无毒。Antioxidant 1010 is a phenolic antioxidant. After it is applied to the resin substrate, it can improve the oxidation resistance of the material and effectively extend the service life of the resin product. Moreover, the antioxidant 1010 has low volatility, high thermal stability, long-lasting effect, no pollution, and non-toxicity.
其中,所述偶联剂例如为硅烷偶联剂,如硅烷偶联剂KH550。Wherein, the coupling agent is, for example, a silane coupling agent, such as silane coupling agent KH550.
又例如,所述偶联剂为KH792。For another example, the coupling agent is KH792.
硅烷偶联剂加入树脂基材中,能够改善填料在树脂中的分散性及粘合力,改善无机填料与树脂之间的相容性。Adding the silane coupling agent into the resin substrate can improve the dispersion and adhesion of the filler in the resin, and improve the compatibility between the inorganic filler and the resin.
其中,所述润滑剂例如为硬脂酸钙。Wherein, the lubricant is, for example, calcium stearate.
所述硬脂酸钙具有优良的润滑性能,其可作为润滑剂和脱模剂。Described calcium stearate has excellent lubricating performance, and it can be used as lubricant and release agent.
其中,所述增强剂为滑石粉。Wherein, the reinforcing agent is talcum powder.
其中,所述光稳定剂的型号为944。Wherein, the model of the light stabilizer is 944.
在现有的相关技术中,通常是通过添加微发泡的方式来实现树脂材料的轻量化。然而,微发泡方式会降低树脂材料的机械性能,并且工艺复杂,气泡控制是技术难题。In the existing related technologies, the weight reduction of resin materials is usually achieved by adding micro-foaming. However, the micro-foaming method will reduce the mechanical properties of the resin material, and the process is complicated, and bubble control is a technical problem.
本公开的方案中,采用低密度、高散热且兼具抗菌性的羧基化碳纳米管负载空心玻璃微珠载银复合材料,结合添加剂再与树脂基材进行混合,能够制备出轻量化、低密度、高散热且抗菌的改性树脂材料。并且,制备出的材料在实现轻量化的同时,能够满足材料的力学性能,具有良好的冲击强度。In the scheme of the present disclosure, the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material with low density, high heat dissipation and antibacterial properties is used, combined with additives and then mixed with the resin substrate, to prepare a lightweight, low- Density, high heat dissipation and antibacterial modified resin material. Moreover, the prepared material can meet the mechanical properties of the material while achieving light weight, and has good impact strength.
本公开实施例提供的抗菌材料,按照质量份数计,所述树脂基材为62~89份,所述添加剂为6~18份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5~15份。其中,所述树脂基材的材料为上述列举的材料,所述添加剂的具体类型可根据具体情况灵活选择。通过添加所述羧基化碳纳米管负载空心玻璃微珠载银复合材料能够对所述树脂基材进行改性,在增加树脂基材散热性能的同时具有轻量化的特点,并且还兼具抗菌的功能。For the antibacterial material provided by the embodiments of the present disclosure, in terms of parts by mass, the resin base material is 62-89 parts, the additive is 6-18 parts, and the carboxylated carbon nanotube-loaded hollow glass microbeads-loaded silver composite The material is 5-15 parts. Wherein, the material of the resin base material is the material listed above, and the specific type of the additive can be flexibly selected according to specific conditions. The resin substrate can be modified by adding the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material, which has the characteristics of light weight while increasing the heat dissipation performance of the resin substrate, and also has antibacterial properties. Function.
在本公开的实施例中,如图2和3所示,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料的制备方法包括:In an embodiment of the present disclosure, as shown in Figures 2 and 3, the preparation method of the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material includes:
S101、将空心玻璃微珠与甲醇、硝酸银的水溶液及聚乙烯吡咯烷酮进行混合。S101, mixing hollow glass microspheres with methanol, an aqueous solution of silver nitrate and polyvinylpyrrolidone.
所述甲醇和所述硝酸银的用量根据所述空心玻璃微珠的用量而定。The consumption of the methanol and the silver nitrate depends on the consumption of the hollow glass microspheres.
在本公开的一些例子中,所述甲醇与所述硝酸银的水溶液的体积比为2:1。In some examples of the present disclosure, the volume ratio of the methanol to the silver nitrate aqueous solution is 2:1.
所述硝酸银为银源。The silver nitrate is a silver source.
所述聚乙烯吡咯烷酮(polyvinyl pyrrolidone,PVP)是一种非离子型高分子化合物,属于N-乙烯基酰胺类聚合物,其含有
Figure PCTCN2021135961-appb-000001
基团,在此作为分散剂。
The polyvinylpyrrolidone (polyvinyl pyrrolidone, PVP) is a non-ionic polymer compound, belonging to N-vinylamide polymers, which contains
Figure PCTCN2021135961-appb-000001
group, here as a dispersant.
在本公开的一些例子中,将500mg的所述空心玻璃微珠(例如粒径尺寸为10μm~250μm)与20ml所述甲醇、10ml所述硝酸银的水溶液以及适量的聚乙烯吡咯烷酮PVP进行混合,并避光搅拌6h。In some examples of the present disclosure, 500 mg of the hollow glass microspheres (for example, a particle size of 10 μm to 250 μm) are mixed with 20 ml of the methanol, 10 ml of the aqueous solution of silver nitrate and an appropriate amount of polyvinylpyrrolidone PVP, And avoid light and stir for 6h.
S102、向S101步骤得到的液体中加入硼氢化钠的水溶液,并进行混合。S102, adding an aqueous solution of sodium borohydride to the liquid obtained in step S101, and mixing.
其中,将硼氢化钠的水溶液采用匀速缓慢滴入至经S101步骤得到的液体中,缓慢搅拌反应30min,以充分进行反应。Wherein, the aqueous solution of sodium borohydride was slowly dropped into the liquid obtained through the step S101 at a uniform speed, and the reaction was stirred slowly for 30 minutes to fully proceed the reaction.
硼氢化钠是一种无机物,化学式为NaBH 4,其用作还原剂。硼氢化钠易溶于甲醇。 Sodium borohydride is an inorganic substance with the chemical formula NaBH 4 , which is used as a reducing agent. Sodium borohydride is easily soluble in methanol.
S103、向S102步骤得到的液体中加入氨水,以得到氨基改性空心玻璃微珠载银抗菌剂。S103. Add ammonia water to the liquid obtained in step S102 to obtain an amino-modified hollow glass microsphere-loaded silver antibacterial agent.
其中,氨水的浓度例如控制为6mol/L。Wherein, the concentration of ammonia water is controlled to be 6 mol/L, for example.
在向S102步骤得到的液体中加入氨水之后,继续搅拌反应10min,之后经离心沉降、洗涤干燥,最终得到氨基改性空心玻璃微珠载银抗菌剂。After adding ammonia water to the liquid obtained in step S102, continue to stir and react for 10 minutes, then centrifuge, settle, wash and dry, and finally obtain an amino-modified hollow glass microsphere-loaded silver antibacterial agent.
以上述的S101步骤中500mg空心微珠为例,所述氨水的浓度为6mol/L,且氨水的加入量例如为5ml~10ml。Taking the 500 mg hollow microspheres in the above step S101 as an example, the concentration of the ammonia water is 6 mol/L, and the amount of ammonia water added is, for example, 5 ml to 10 ml.
S104、将表面羧基化的碳纳米管加入到乙二醇中,并分散均匀。S104, adding the surface carboxylated carbon nanotubes into ethylene glycol and dispersing them evenly.
其中,所述表面羧基化的碳纳米管的制备方法包括:Wherein, the preparation method of the carbon nanotube of described surface carboxylation comprises:
将浓硫酸与浓硝酸进行混合,以得到混合溶液;Mix concentrated sulfuric acid and concentrated nitric acid to obtain a mixed solution;
将碳纳米管加入到所述混合溶液中,以进行活化反应;Adding carbon nanotubes into the mixed solution to perform an activation reaction;
其中,所述浓硫酸与所述浓硝酸的体积比为1:3,反应温度为40℃-60℃,反应时间为3h-5h。Wherein, the volume ratio of the concentrated sulfuric acid to the concentrated nitric acid is 1:3, the reaction temperature is 40°C-60°C, and the reaction time is 3h-5h.
需要说明的是,所述浓硫酸指的是浓度为98%及以上的硫酸,所述浓硝酸指的是浓度为63%及以上的硝酸。It should be noted that the concentrated sulfuric acid refers to sulfuric acid with a concentration of 98% and above, and the concentrated nitric acid refers to nitric acid with a concentration of 63% and above.
在所述S104步骤中:In said S104 step:
表面羧基化的碳纳米管通过超声分散的方式分散在乙二醇中;Surface carboxylated carbon nanotubes are dispersed in ethylene glycol by ultrasonic dispersion;
其中,所述表面羧基化的碳纳米管占所述表面羧基化的碳纳米管和所述乙二醇总质量的2%~10%。Wherein, the surface carboxylated carbon nanotube accounts for 2%-10% of the total mass of the surface carboxylated carbon nanotube and the ethylene glycol.
S105、向S104步骤得到的液体中加入所述氨基改性空心玻璃微珠载银抗菌剂,并辐射加热,以使所述表面羧基化的碳纳米管表面的羧基与所述氨基改性空心玻璃微珠载银抗菌剂表面的氨基发生酰胺化反应。S105. Add the amino-modified hollow glass microsphere silver-loaded antibacterial agent to the liquid obtained in step S104, and radiate heating, so that the carboxyl groups on the surface of the carboxylated carbon nanotubes and the amino-modified hollow glass Amino groups on the surface of microbead-loaded silver antimicrobial agent undergo amidation reaction.
其中,所述表面羧基化的碳纳米管与所述氨基改性空心玻璃微珠载银抗菌剂的质量比为1~2:1。Wherein, the mass ratio of the surface carboxylated carbon nanotubes to the amino-modified hollow glass microsphere-loaded silver antibacterial agent is 1-2:1.
采用微波法利用热辐射加热,碳纳米管表面的羧基与空心玻璃微珠载银抗菌剂表面的氨基发生酰胺化反应,具体如下:The carboxyl group on the surface of the carbon nanotube and the amino group on the surface of the hollow glass microsphere silver-loaded antibacterial agent undergo an amidation reaction by using a microwave method and heating by thermal radiation, as follows:
Figure PCTCN2021135961-appb-000002
Figure PCTCN2021135961-appb-000002
通过采用微波法利用辐射加热,使碳纳米管表面的羧基与空心玻璃微珠载银抗菌剂表面的氨基发生酰胺化反应,以制得碳纳米管负载玻璃微珠载银复合材料。改善了三种填料混配中的混合不均匀,减重、散热及抗菌效果不明显的问题。The carboxyl group on the surface of the carbon nanotube and the amino group on the surface of the hollow glass microbead-loaded silver antibacterial agent undergo an amidation reaction by adopting a microwave method and radiating heating, so as to prepare a carbon nanotube-loaded glass microbead-loaded silver composite material. The problems of uneven mixing, weight loss, heat dissipation and antibacterial effects in the mixing of the three fillers are improved.
根据本公开的第二个实施例,提供了一种上述树脂材料的制备方法,其包括:如图1所示,将羧基化碳纳米管负载空心玻璃微珠载银复合材料和添加剂加入到树脂基材中,并搅拌均匀,然后进行造粒。According to a second embodiment of the present disclosure, a method for preparing the above-mentioned resin material is provided, which includes: as shown in Figure 1, adding carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite materials and additives to the resin In the substrate, and stir evenly, and then granulate.
在本公开的一些例子中,将将羧基化碳纳米管负载空心玻璃微珠载银复合材料、添加剂及树脂基材形成的混合物加入到高混机中,其中,按照质量份数计,所述树脂基材为62~89份,所述添加剂为6~18份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5~15份,混拌均匀之后,在挤出温度为270℃的条件下,用双螺杆挤出机挤出造粒。In some examples of the present disclosure, the mixture formed by carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, additives and resin substrate is added to the high mixer, wherein, in terms of parts by mass, the The resin substrate is 62 to 89 parts, the additive is 6 to 18 parts, and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material is 5 to 15 parts. After mixing evenly, the extrusion temperature is Under the condition of 270°C, use a twin-screw extruder to extrude and granulate.
本公开的制备工艺简单,成本低廉,易规模化生产。The preparation process of the present disclosure is simple, low in cost and easy in large-scale production.
本公开制备的抗菌材料,通过加入羧基化碳纳米管负载空心玻璃微珠载银复合材料对树脂基材进行改性,使得改性后的树脂材料在增加散热性能的同时具有质轻、低密度的特点(即轻量化),并且还兼具抗菌功能及保持较好的机械性能。The antibacterial material prepared by the present disclosure modifies the resin substrate by adding carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, so that the modified resin material has light weight and low density while increasing heat dissipation performance The characteristics (that is, lightweight), and also have antibacterial function and maintain good mechanical properties.
实施例1Example 1
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为聚碳酸酯且为89份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5份,所述添加剂包括1.5份抗氧剂1010、2.5份马来酸酐接枝丙烯腈-苯乙烯聚合物和2份硅烷偶联剂KH550。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polycarbonate and is 89 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts, and the additive includes 1.5 parts of anti- Oxygen agent 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
实施例2Example 2
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为聚碳酸酯且为84份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为10份,所述添加剂包括1.5份抗氧剂1010、2.5份马来酸酐接枝丙烯腈-苯乙烯聚合物和2份硅烷偶联剂KH550。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin base material, wherein, the resin base material is polycarbonate and is 84 parts, and the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts, and the additive includes 1.5 parts of anti- Oxygen agent 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
实施例3Example 3
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为聚碳酸酯且为79份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为15份,所述添加剂包括1.5份抗氧剂1010、2.5份马来酸酐接枝丙烯腈-苯乙烯聚合物和2份硅烷偶联剂KH550。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polycarbonate and is 79 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 15 parts, and the additive includes 1.5 parts of anti- Oxygen agent 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
上述的实施例1~实施例3为低密度高散热抗菌聚碳酸酯树脂材料。The above-mentioned embodiment 1 to embodiment 3 are low density and high heat dissipation antibacterial polycarbonate resin materials.
对比例1Comparative example 1
一种树脂材料,包括树脂基材和添加剂,所述添加剂被添加到所述树脂基材中,其中,所述树脂基材为聚碳酸酯且为94份,所述添加剂包括1.5份抗氧剂1010、2.5份马来酸酐接枝丙烯腈-苯乙烯聚合物和2份硅烷偶联剂KH550。A kind of resin material, comprises resin base material and additive, and described additive is added in described resin base material, and wherein, described resin base material is polycarbonate and is 94 parts, and described additive comprises 1.5 parts of antioxidant 1010, 2.5 parts of maleic anhydride grafted acrylonitrile-styrene polymer and 2 parts of silane coupling agent KH550.
对比例1中未添加羧基化碳纳米管负载空心玻璃微珠载银复合材料。In Comparative Example 1, no carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material was added.
实施例1~实施例3,以及对比例1的加工工艺如下:Embodiment 1~embodiment 3, and the processing technology of comparative example 1 are as follows:
将混合物加入到高混机中,混拌均匀之后,在挤出温度为270℃的条件下,用双螺杆挤出机挤出造粒。Add the mixture into a high-speed mixer, and after mixing evenly, extrude and granulate with a twin-screw extruder under the condition that the extrusion temperature is 270°C.
实施例4Example 4
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心 玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为PA6聚酰胺且为77份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5份,所述添加剂包括1份光稳定剂944、2份抗氧剂1010、6份聚丙烯接枝马来酸酐(PP-g-MAH)、7份马来酸酐接枝乙烯-辛烯共聚物和2份硅烷偶联剂KH550。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is PA6 polyamide and is 77 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts, and the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
实施例5Example 5
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为PA6聚酰胺且为72份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为10份,所述添加剂包括1份光稳定剂944、2份抗氧剂1010、6份聚丙烯接枝马来酸酐(PP-g-MAH)、7份马来酸酐接枝乙烯-辛烯共聚物和2份硅烷偶联剂KH550。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is PA6 polyamide and is 72 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts, and the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
实施例6Example 6
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为PA6聚酰胺且为67份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为15份,所述添加剂包括1份光稳定剂944、2份抗氧剂1010、6份聚丙烯接枝马来酸酐(PP-g-MAH)、7份马来酸酐接枝乙烯-辛烯共聚物和2份硅烷偶联剂KH550。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is PA6 polyamide and is 67 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 15 parts, and the additive includes 1 part of light Stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
上述的实施例4~实施例6为低密度高散热抗菌PA6聚酰胺树脂材料。The above-mentioned embodiments 4 to 6 are low-density, high-radiation antibacterial PA6 polyamide resin materials.
对比例2Comparative example 2
一种树脂材料,包括树脂基材和添加剂,所述添加剂被添加到所述树脂基材中,其中,所述树脂基材为PA6聚酰胺且为82份,所述添加剂包括 1份光稳定剂944、2份抗氧剂1010、6份聚丙烯接枝马来酸酐(PP-g-MAH)、7份马来酸酐接枝乙烯-辛烯共聚物和2份硅烷偶联剂KH550。A kind of resin material, comprises resin substrate and additive, and described additive is added in described resin substrate, and wherein, described resin substrate is PA6 polyamide and is 82 parts, and described additive includes 1 part of light stabilizer 944, 2 parts of antioxidant 1010, 6 parts of polypropylene grafted maleic anhydride (PP-g-MAH), 7 parts of maleic anhydride grafted ethylene-octene copolymer and 2 parts of silane coupling agent KH550.
对比例2中未添加羧基化碳纳米管负载空心玻璃微珠载银复合材料。In Comparative Example 2, no carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material was added.
实施例4~实施例6,以及对比例2的加工工艺如下:Embodiment 4~embodiment 6, and the processing technology of comparative example 2 are as follows:
将混合物加入到高混机中,混拌均匀之后,在挤出温度为275℃的条件下,用双螺杆挤出机挤出造粒。Add the mixture into a high mixer, and after mixing evenly, extrude and granulate with a twin-screw extruder under the condition that the extrusion temperature is 275°C.
实施例7Example 7
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为聚丙烯且为84份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5份,所述添加剂包括1份抗氧剂1010、1份硬脂酸钙、5份滑石粉、2份聚丙烯接枝马来酸酐(PP-g-MAH)和2份偶联剂KH792。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polypropylene and is 84 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 5 parts, and the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
实施例8Example 8
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为聚丙烯且为79份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为10份,所述添加剂包括1份抗氧剂1010、1份硬脂酸钙、5份滑石粉、2份聚丙烯接枝马来酸酐(PP-g-MAH)和2份偶联剂KH792。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin substrate, wherein, the resin substrate is polypropylene and is 79 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material is 10 parts, and the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
实施例9Example 9
一种抗菌材料,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中,其中,所述树脂基材为聚丙烯且为74份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为15份,所述添加剂包括1份抗氧剂1010、1份硬脂酸钙、5份滑石粉、2份聚 丙烯接枝马来酸酐(PP-g-MAH)和2份偶联剂KH792。An antibacterial material, comprising a resin substrate, an additive and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material are added to In the resin base material, wherein, the resin base material is polypropylene and is 74 parts, the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material is 15 parts, and the additive includes 1 part of antioxidant Agent 1010, 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
上述的实施例7~实施例9为低密度高散热抗菌聚丙烯树脂材料。The above-mentioned embodiments 7 to 9 are low-density and high-radiation antibacterial polypropylene resin materials.
对比例3Comparative example 3
一种树脂材料,包括树脂基材和添加剂,所述添加剂被添加到所述树脂基材中,其中,所述树脂基材为聚丙烯且为89份,所述添加剂包括1份抗氧剂1010、1份硬脂酸钙、5份滑石粉、2份聚丙烯接枝马来酸酐(PP-g-MAH)和2份偶联剂KH792。A kind of resin material, comprises resin substrate and additive, and described additive is added in described resin substrate, and wherein, described resin substrate is polypropylene and is 89 parts, and described additive includes 1 part of antioxidant 1010 , 1 part of calcium stearate, 5 parts of talc, 2 parts of polypropylene grafted maleic anhydride (PP-g-MAH) and 2 parts of coupling agent KH792.
对比例3中未添加羧基化碳纳米管负载空心玻璃微珠载银复合材料。In Comparative Example 3, no carboxylated carbon nanotube-loaded hollow glass microsphere-loaded silver composite material was added.
实施例7~实施例9,以及对比例3的加工工艺如下:Embodiment 7~embodiment 9, and the processing technology of comparative example 3 are as follows:
将混合物加入到高混机中,混拌均匀之后,在挤出温度为200℃的条件下,用双螺杆挤出机挤出造粒。Add the mixture into a high mixer, and after mixing evenly, extrude and granulate with a twin-screw extruder under the condition that the extrusion temperature is 200°C.
表1中示出了实施例1~实施例9的产物,以及对比例1~对比例3的产物的密度、力学性能以及抗菌性能。Table 1 shows the densities, mechanical properties and antibacterial properties of the products of Examples 1 to 9 and the products of Comparative Examples 1 to 3.
表1Table 1
Figure PCTCN2021135961-appb-000003
Figure PCTCN2021135961-appb-000003
Figure PCTCN2021135961-appb-000004
Figure PCTCN2021135961-appb-000004
其中,大肠杆菌及金黄色葡萄球菌的抑菌率检测方法如下:Among them, the detection method of the inhibition rate of Escherichia coli and Staphylococcus aureus is as follows:
1.各实施例中的抗菌材料至少准备3片作为试片。未添加抗菌成分的材料即各对比例中的材料至少准备6片作为试样,3片未添加抗菌成分的试样用于接种菌种后立即测量活的细菌数,另3片用于测量接种后24h活菌数。1. Prepare at least 3 antibacterial materials in each embodiment as test pieces. Prepare at least 6 pieces of materials without antibacterial ingredients, that is, materials in each comparative example, as samples, 3 samples without added antibacterial ingredients are used to measure the number of live bacteria immediately after inoculation, and the other 3 pieces are used to measure the number of inoculated bacteria. The number of live bacteria after 24h.
2.将各试样均制成直径为40mm的圆片,厚度5mm。将试样分别放入无菌的培养皿中,测试面朝上。用移液管吸取0.4ml接种液,滴到各试样的表面。并将预先制备好的直径35mm的薄膜盖在接种好的菌液上,并向下轻轻按压薄膜,以使菌液向四周扩散,确保菌液不要从薄膜边缘溢出。在试样接种完并盖上薄膜之后,再盖上培养皿盖。2. Each sample is made into a disc with a diameter of 40 mm and a thickness of 5 mm. Put the samples into sterile Petri dishes respectively, with the test side facing up. 0.4 ml of the inoculum solution was sucked up with a pipette, and dropped onto the surface of each sample. Cover the inoculated bacteria solution with a pre-prepared film with a diameter of 35 mm, and gently press the film downward to spread the bacteria solution around and ensure that the bacteria solution does not overflow from the edge of the film. After the samples were inoculated and covered with film, the Petri dish was covered again.
3.将培养皿放于35℃,湿度90%的条件下进行培养。对不含有抗菌成分的试样,在接种后立即测量细菌数量,其余样品24h后进行活菌计数。3. Place the culture dish at 35°C and 90% humidity for cultivation. For samples that do not contain antibacterial ingredients, measure the number of bacteria immediately after inoculation, and count the viable bacteria after 24 hours for the remaining samples.
抑菌率=1-(活菌数/总菌数)*100Bacterial inhibition rate=1-(viable bacteria/total bacteria)*100
经过羧基化碳纳米管负载空心玻璃微珠载银复合材料改性后,树脂材料的密度得到明显降低,而缺口冲击强度也保持在良好的水平,能够满足制品的结构强度要求,同时散热性和抗菌性呈明显的增长趋势。After the carboxylated carbon nanotube-loaded hollow glass microbeads-loaded silver composite material is modified, the density of the resin material is significantly reduced, and the notched impact strength is also maintained at a good level, which can meet the structural strength requirements of the product. At the same time, the heat dissipation and The antibacterial property showed a clear increasing trend.
参考标准QBT2591-2003,抑菌率≥99%可以报告为有强抗菌细菌作用,抗细菌率≥90%的抗菌塑料可以报告有抗细菌作用。本公开的抗菌制品对大肠杆菌的抑菌率大于99.9%,对金黄色葡萄球菌的抑菌率大于99.9%,具有强抗菌作用。虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。Referring to the standard QBT2591-2003, the antibacterial rate ≥ 99% can be reported as having a strong antibacterial effect, and the antibacterial plastic with an antibacterial rate ≥ 90% can be reported to have an antibacterial effect. The antibacterial product of the present disclosure has a bacteriostatic rate of more than 99.9% for Escherichia coli and a bacteriostatic rate of more than 99.9% for Staphylococcus aureus, and has a strong antibacterial effect. Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are for illustration only and not intended to limit the scope of the present invention. Those skilled in the art will appreciate that modifications can be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.

Claims (10)

  1. 一种抗菌材料,其特征在于,包括树脂基材、添加剂以及羧基化碳纳米管负载空心玻璃微珠载银复合材料,所述添加剂以及所述羧基化碳纳米管负载空心玻璃微珠载银复合材料被添加到所述树脂基材中。An antibacterial material, characterized in that it includes a resin substrate, an additive, and a carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite material, and the additive and the carboxylated carbon nanotube-loaded hollow glass microsphere silver-loaded composite Materials are added to the resin matrix.
  2. 根据权利要求1所述的抗菌材料,其特征在于,所述树脂基材包括聚碳酸酯、聚丙烯、聚乙烯、聚酰胺、聚对苯二甲酸丁二醇酯、聚对苯二甲酸乙二醇酯、聚砜、聚醚醚酮、丙烯腈-丁二烯-苯乙烯中的任意一种或者上述至少两种材料的合金材料。antibacterial material according to claim 1, is characterized in that, described resin substrate comprises polycarbonate, polypropylene, polyethylene, polyamide, polybutylene terephthalate, polyethylene terephthalate Any one of alcohol ester, polysulfone, polyether ether ketone, acrylonitrile-butadiene-styrene or an alloy material of at least two of the above materials.
  3. 根据权利要求1所述的抗菌材料,其特征在于,所述添加剂包括抗氧剂、相容剂、偶联剂、光稳定剂、润滑剂和增强剂中的至少一种。The antibacterial material according to claim 1, wherein the additive includes at least one of an antioxidant, a compatibilizer, a coupling agent, a light stabilizer, a lubricant and a reinforcing agent.
  4. 根据权利要求3所述的抗菌材料,其特征在于,所述相容剂包括马来酸酐接枝丙烯腈-苯乙烯聚合物、聚丙烯接枝马来酸酐和马来酸酐接枝乙烯-辛烯共聚物中的至少一种;antibacterial material according to claim 3, is characterized in that, described compatibilizer comprises maleic anhydride grafted acrylonitrile-styrene polymer, polypropylene grafted maleic anhydride and maleic anhydride grafted ethylene-octene at least one of copolymers;
    所述偶联剂为硅烷偶联剂;The coupling agent is a silane coupling agent;
    所述润滑剂为硬脂酸钙;Described lubricant is calcium stearate;
    所述增强剂为滑石粉。The reinforcing agent is talcum powder.
  5. 根据权利要求1所述的抗菌材料,其特征在于,按照质量份数计,所述树脂基材为62~89份,所述添加剂为6~18份,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料为5~15份。The antibacterial material according to claim 1, characterized in that, in terms of parts by mass, the resin substrate is 62 to 89 parts, the additive is 6 to 18 parts, and the carboxylated carbon nanotube-loaded hollow glass The microbead-loaded silver composite material is 5-15 parts.
  6. 根据权利要求1所述的抗菌材料,其特征在于,所述羧基化碳纳米管负载空心玻璃微珠载银复合材料的制备方法包括:antibacterial material according to claim 1, is characterized in that, the preparation method of described carboxylated carbon nanotube loaded hollow glass microspheres silver-loaded composite material comprises:
    S101、将空心玻璃微珠与甲醇、硝酸银的水溶液及聚乙烯吡咯烷酮进行混合;S101, mixing hollow glass microspheres with methanol, an aqueous solution of silver nitrate and polyvinylpyrrolidone;
    S102、向S101步骤得到的液体中加入硼氢化钠的水溶液,并进行混合;S102, adding an aqueous solution of sodium borohydride to the liquid obtained in step S101, and mixing;
    S103、向S102步骤得到的液体中加入氨水,以得到氨基改性空心玻璃微珠载银抗菌剂;S103, adding ammonia water to the liquid obtained in step S102 to obtain an amino-modified hollow glass microsphere silver-loaded antibacterial agent;
    S104、将表面羧基化的碳纳米管加入到乙二醇中,并分散均匀;S104, adding the surface carboxylated carbon nanotubes into ethylene glycol and dispersing them evenly;
    S105、向S104步骤得到的液体中加入所述氨基改性空心玻璃微珠载银抗菌剂,并辐射加热,以使所述表面羧基化的碳纳米管表面的羧基与所述氨基改性空心玻璃微珠载银抗菌剂表面的氨基发生酰胺化反应。S105. Add the amino-modified hollow glass microsphere silver-loaded antibacterial agent to the liquid obtained in step S104, and radiate heating, so that the carboxyl groups on the surface of the carboxylated carbon nanotubes and the amino-modified hollow glass Amino groups on the surface of microbead-loaded silver antimicrobial agent undergo amidation reaction.
  7. 根据权利要求6所述的抗菌材料,其特征在于,所述表面羧基化的碳纳米管与所述氨基改性空心玻璃微珠载银抗菌剂的质量比为1~2:1。The antibacterial material according to claim 6, characterized in that the mass ratio of the surface carboxylated carbon nanotubes to the amino-modified hollow glass microsphere-loaded silver antibacterial agent is 1-2:1.
  8. 根据权利要求6所述的抗菌材料,其特征在于,所述表面羧基化的碳纳米管的制备方法包括:antibacterial material according to claim 6, is characterized in that, the preparation method of the carbon nanotube of described surface carboxylation comprises:
    将浓硫酸与浓硝酸进行混合,以得到混合溶液;Mix concentrated sulfuric acid and concentrated nitric acid to obtain a mixed solution;
    将碳纳米管加入到所述混合溶液中,以进行活化反应;Adding carbon nanotubes into the mixed solution to perform an activation reaction;
    其中,所述浓硫酸与所述浓硝酸的体积比为1:3,反应温度为40℃-60℃,反应时间为3h-5h。Wherein, the volume ratio of the concentrated sulfuric acid to the concentrated nitric acid is 1:3, the reaction temperature is 40°C-60°C, and the reaction time is 3h-5h.
  9. 根据权利要求6所述的抗菌材料,其特征在于,所述甲醇与所述硝酸银的水溶液的体积比为2:1,所述氨水的浓度为6mol/L。The antibacterial material according to claim 6, wherein the volume ratio of the methanol to the silver nitrate aqueous solution is 2:1, and the concentration of the ammonia water is 6mol/L.
  10. 根据权利要求6所述的抗菌材料,其特征在于,在所述S104步骤中:antibacterial material according to claim 6, is characterized in that, in described S104 step:
    表面羧基化的碳纳米管通过超声分散的方式分散在乙二醇中;Surface carboxylated carbon nanotubes are dispersed in ethylene glycol by ultrasonic dispersion;
    其中,所述表面羧基化的碳纳米管占所述表面羧基化的碳纳米管和所述乙二醇总质量的2%~10%。Wherein, the surface carboxylated carbon nanotube accounts for 2%-10% of the total mass of the surface carboxylated carbon nanotube and the ethylene glycol.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117567814A (en) * 2024-01-15 2024-02-20 中建材玻璃新材料研究院集团有限公司 Preparation method of hollow glass microsphere master batch
CN117567814B (en) * 2024-01-15 2024-04-16 中建材玻璃新材料研究院集团有限公司 Preparation method of hollow glass microsphere master batch

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