WO2023024738A1 - Cutting tool - Google Patents

Cutting tool Download PDF

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Publication number
WO2023024738A1
WO2023024738A1 PCT/CN2022/105244 CN2022105244W WO2023024738A1 WO 2023024738 A1 WO2023024738 A1 WO 2023024738A1 CN 2022105244 W CN2022105244 W CN 2022105244W WO 2023024738 A1 WO2023024738 A1 WO 2023024738A1
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WO
WIPO (PCT)
Prior art keywords
reciprocating
assembly
cutting tool
driven wheel
driving
Prior art date
Application number
PCT/CN2022/105244
Other languages
French (fr)
Chinese (zh)
Inventor
徐中全
Original Assignee
南京泉峰科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京泉峰科技有限公司 filed Critical 南京泉峰科技有限公司
Publication of WO2023024738A1 publication Critical patent/WO2023024738A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D49/00Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws
    • B23D49/10Hand-held or hand-operated sawing devices with straight saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D49/00Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws
    • B23D49/10Hand-held or hand-operated sawing devices with straight saw blades
    • B23D49/16Hand-held or hand-operated sawing devices with straight saw blades actuated by electric or magnetic power or prime movers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D51/00Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends
    • B23D51/16Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends of drives or feed mechanisms for straight tools, e.g. saw blades, or bows

Definitions

  • the present application specifically relates to a cutting tool, in particular to a cutting tool.
  • a reciprocating saw is a cutting tool for sawing with a reciprocating saw blade. It is a kind of electric saw. It is often used for sawing metal sheets, pipes, profiles or cutting bevels on steel pipes. Of course, it can also cut cables or other non-woven products.
  • Metal materials are generally composed of a casing, a motor, a transmission mechanism, and a saw blade. The torque of the motor is converted into the linear reciprocating motion of the saw blade through the transmission mechanism to achieve cutting.
  • reciprocating saws can be divided into one-handed reciprocating saws and two-handed reciprocating saws according to usage habits.
  • the one-handed reciprocating saw requires the user to operate with one hand, so the performance parameters such as the compactness of the whole machine structure and the overall weight affect the user's experience to a large extent.
  • the purpose of this application is to provide a cutting tool with a reasonable arrangement of the whole machine, a compact structure and a lighter weight.
  • a cutting tool comprising: a housing formed with an accommodating cavity and a grip portion for a user to hold; a power assembly located in the accommodating cavity for providing driving force; a gear box at least partially located in the accommodating cavity Inside; a transmission assembly, at least partially located in the gearbox, connected to the power assembly; a reciprocating assembly, located in the gearbox, connected to the transmission assembly, and the reciprocating assembly is arranged opposite to the casing Reciprocating movement, the reciprocating assembly includes a mounting part that can be used to install cutting accessories; a first support member is installed at the front end of the casing to support the cutting workpiece; wherein, the rear end of the gear box is connected to the first The ratio of the distance between the front end of the support member and the reciprocating stroke of the reciprocating assembly is greater than or equal to 4 and less than or equal to 9.
  • the transmission assembly includes: a driving wheel connected to the power assembly; a driven wheel internally meshing with the driving wheel and capable of being driven by the driving wheel to rotate around a first axis.
  • the reciprocating assembly includes: a reciprocating rod, which is a full-length flat piece; a balance weight, which is arranged in the gear box and can reciprocate in the gear box to balance the Describe the movement of reciprocating components.
  • the balance weight is located at the lowermost end of the gearbox.
  • it further includes: a first driving member, connected to the driven wheel, capable of being driven by the driven wheel, to drive the balance weight to reciprocate in the gear box along the axis of the fuselage;
  • the second supporting member is located in the gear box and at least supports the first driving member and the reciprocating rod.
  • the upper end of the second support member is recessed inwardly to form: a first guide groove for supporting and guiding the reciprocating rod to reciprocate in the gearbox along the axis of the fuselage; a receiving part for accommodating the first driving part; a second guide slot for guiding the balance weight to reciprocate in the gearbox along the axis of the fuselage; the lower end of the second supporting part faces
  • the inner depression is formed with: a third guide groove, used to cooperate with the second guide groove to guide the reciprocating movement of the balance weight.
  • the second support member is formed with a ventilation channel; the housing of the gear box is provided with a ventilation hole corresponding to the port of the ventilation channel.
  • the first driving member is a driving cam; the driving cam includes a first portion with a first depth and a second portion with a second depth.
  • it also includes: a first connecting pin, fixed on the driven wheel, and passing through the first installation hole on the first part of the driving cam; a second connecting pin, passing through the second mounting hole of the driving cam.
  • the second mounting hole on the part can rotatably fix the driving cam in the gear box.
  • the balance weight is formed with: a second receiving portion for receiving the second portion of the driving cam.
  • it further includes: a support assembly, arranged between the power assembly and the driven wheel, for supporting the power assembly and/or the driven wheel.
  • the supporting assembly includes: a fixing part, located in the accommodating cavity, for fixing the power assembly; a supporting shaft, located on the driven wheel, for supporting the driven wheel; a supporting bearing , installed on the support shaft; a pressing piece, located at the lower end of the supporting bearing; a third connecting pin, used to fix the fixing piece, and connect the supporting bearing and the pressing piece through the driven wheel Fastened to the driven wheel.
  • the power assembly includes a motor; the motor is located at the front end or the rear end of the accommodating cavity.
  • a cutting tool comprising: a housing formed with an accommodating cavity and a grip portion for a user to hold; a power assembly located in the accommodating cavity for providing driving force; a gear box located in the accommodating cavity;
  • the transmission assembly is located in the gear box and is connected to the power assembly;
  • the reciprocating assembly is located in the gear box and is connected to the transmission assembly, and the reciprocating assembly is set to reciprocate relative to the casing.
  • the reciprocating assembly includes a mounting part that can be used to install cutting accessories; a first support member is installed at the front end of the casing to support the cutting workpiece; wherein: the transmission assembly includes: a driving wheel connected to the power assembly
  • the driven wheel is internally meshed with the driving wheel and can be driven by the driving wheel to rotate around the first axis.
  • a cutting tool comprising: a housing formed with an accommodating cavity and a grip portion for a user to hold; a power assembly located in the accommodating cavity for providing driving force; a gear box located in the accommodating cavity; a transmission assembly, at least partially located in the gear box, connected to the power assembly; a reciprocating assembly, at least partially located in the gear box, connected to the transmission assembly, the reciprocating assembly is disposed opposite to the casing Reciprocating movement, the reciprocating assembly includes a mounting part that can be used to install cutting accessories; the first support member is installed at the front end of the casing to support the cutting workpiece; wherein the reciprocating assembly includes: a reciprocating rod, the The reciprocating rod is a full-length flat part that can reciprocate along the axial direction of the fuselage; the balance weight is arranged at the lowermost end of the gear box and can reciprocate in the gear box.
  • the cutting tool further includes: a second driving member, disposed between the reciprocating rod and the balance weight, capable of being driven by the reciprocating rod, and driving the balance weight to rotate on the gear The reciprocating movement is performed inside the box to balance the movement of the reciprocating assembly.
  • the lower end surface of the reciprocating rod has first transmission teeth; the upper end surface of the balance weight is provided with second transmission teeth; the second driving member is arranged between the reciprocation rod and the balance weight between them, meshing with the first transmission tooth and the second transmission tooth respectively, can be driven by the reciprocating rod, and drive the balance weight to reciprocate in the gearbox to balance the reciprocating assembly sports.
  • it further includes: a fourth connecting pin for connecting the driven wheel and the reciprocating rod, so that the driven wheel can drive the reciprocating rod to perform reciprocating motion.
  • the ratio of the distance from the rear end of the gearbox to the front end of the first support member to the reciprocating stroke of the reciprocating assembly is 5.
  • the transmission assembly includes: a driving wheel connected to the power assembly; a driven wheel meshing with the driving wheel, the diameter of the driving wheel is smaller than or equal to the inner radius of the driven wheel.
  • the distance between the handle and the tool can be effectively shortened by adopting the internal teeth and the full-length flat design of the slide bar, thereby shortening the length of the whole machine; by optimizing the layout and structure of the components in the gearbox Adjusting the balance weight at the bottom of the gearbox can reduce the weight of the balance weight without increasing the vibration, thereby reducing the weight of the whole machine.
  • Fig. 1 is the structural diagram of reciprocating saw in the embodiment of the present application.
  • Fig. 2 is a structural diagram of part of the structure in the reciprocating saw shown in Fig. 1;
  • Fig. 3 is a structural diagram of part of the structure in the reciprocating saw shown in Fig. 1;
  • Fig. 4 is a sectional view of part of the structure of the reciprocating saw shown in Fig. 3;
  • Fig. 5 is an exploded view of part of the structure in the reciprocating saw shown in Fig. 2;
  • Fig. 6 is an exploded view of part of the structure in the reciprocating saw shown in Fig. 2;
  • FIG. 7 and 8 are structural views of the second support member in the reciprocating saw shown in FIG. 2;
  • Fig. 9 is a structural diagram of the drive cam in the reciprocating saw shown in Fig. 2;
  • Fig. 10 is a structural diagram of the driven wheel in the reciprocating saw shown in Fig. 2;
  • Fig. 11 is a structural diagram of the reciprocating rod in the reciprocating saw shown in Fig. 2;
  • Fig. 12 is a structural diagram of the lower case of the gear box in the reciprocating saw shown in Fig. 2;
  • Fig. 13 is a cross-sectional view of part of the structure of the reciprocating saw shown in Fig. 2;
  • Fig. 14 is a perspective view of an exploded view of part of the structure in the reciprocating saw in another embodiment
  • Fig. 15 is another perspective view of an exploded view of a part of the structure of the reciprocating saw in another embodiment.
  • Gear box-30 Upper housing-301; Lower housing-302; Air vent-31; Support assembly-32; Fixing piece-321; Support shaft-322; Support bearing-323; Connecting pin-325; fourth accommodation part-33; floating knife lifting system-331;
  • Transmission assembly-40 driving wheel-41; driven wheel-42; third mounting hole-421; fourth mounting hole-422;
  • Reciprocating assembly-50 reciprocating rod-51; first transmission tooth-511; third accommodation part-512; balance weight-52;
  • FIG. 1 In order to clearly illustrate the technical solution of the present application, up, down, front, back, left and right as shown in FIG. 1 are defined.
  • FIG. 1 it is a cutting tool of the present application, specifically an electric cutting tool.
  • a reciprocating saw 100 is taken as an example for detailed description.
  • a reciprocating saw 100 at least includes: a casing 10 , a power assembly 20 , a gear box 30 , a transmission assembly 40 , a reciprocating assembly 50 , a first support 60 , a power supply device and cutting accessories.
  • the casing 10 is formed with an accommodating cavity 11 and a grip portion 12 for a user to grip.
  • the accommodating cavity 11 accommodates the power assembly 20 , the gear box 30 , the transmission assembly 40 and the reciprocating assembly 50 .
  • the first support member 60 is located at the front end of the reciprocating saw, for example, installed at the front end of the casing 10 , and is mainly used to resist the support and cut the workpiece.
  • the power supply unit is installed on the casing 10, and as an energy source for the reciprocating saw, the power supply unit may be a battery pack.
  • the power assembly 20 includes a motor 21, and the motor 21 may be a brushless non-inductive motor or a brushless inductive motor, which is not limited here.
  • a driving wheel 41 is arranged on the output shaft of the motor 21, and the driving wheel 41 goes deep into the gearbox 30 and meshes with the driven wheel 42 in the gearbox 30, so that the driving wheel 41 on the output shaft can drive the driven wheel under the drive of the motor 42 rotate around the first axis 101 to drive the reciprocating assembly 50 in the gear box 30 to reciprocate along the direction of the fuselage axis 102, and then drive the cutting attachment to perform reciprocating cutting action.
  • the driven wheel 42 is a ring gear and the transmission teeth of the driven wheel 42 are located inside the ring gear, and the driving wheel 41 is entirely or partially located inside the gear of the driven wheel 42, and The driven wheel 42 is internally meshed.
  • the internally-engaged transmission assembly 40 can effectively shorten the length of the whole machine, and the length of the entire machine can be shortened by about 10mm-15mm in the direction of the fuselage axis 102 .
  • the diameter of the driving wheel 41 is smaller than or equal to the inner radius of the driven wheel 42 , so that the driving wheel 41 can engage in the ring gear of the driven wheel 42 .
  • a support assembly 32 is also included, which can more stably arrange the support motor on the upper end of the gear box 30 .
  • the support assembly 32 includes: a fixing piece 321 , which is used to fix the motor in the accommodation chamber 11 , and is specifically used to fix the motor above the gear box 30 .
  • the support shaft 322 is connected to the fixing member 321, and the support shaft 322 goes deep into the inner ring gear of the driven wheel 42, and a support bearing 323 and a pressing member 324 are sequentially arranged on the support shaft 322 from top to bottom,
  • the third connecting pin 325 passes through the fixing member 321 , the pressing member 324 and the fourth installation hole 422 of the driven wheel 42 from top to bottom in order to fix the driven wheel 42 in the gearbox 30 . It can be seen from the above that the third connecting pin 325 is also connected to the fixing member 321 fixing the motor 21 while fixing the driven wheel 42 .
  • the connecting pins for fixing the motor 21 and the connecting pins for fixing the support bearing 323 can be used in common, thereby saving the use space of the connecting pins in the gearbox 30 . It should be noted that since the support bearing 323 is partly or completely located inside the ring gear of the driven wheel 42, the installation height of the motor is reduced to a certain extent, thereby reducing the height of the whole machine.
  • the output shaft 211 of the motor 21 and the support shaft 322 of the support assembly 32 are substantially parallel to each other.
  • the driving wheel 41 is internally meshed with the rear end of the inner ring gear of the driven wheel 42 , and the motor 21 is located at the upper rear of the driven wheel 42 as a whole.
  • the driving wheel 41 is internally engaged with the front end of the inner ring gear of the driven wheel 42 , and the motor 21 is located at the upper front of the driven wheel 42 as a whole.
  • the gear box 30 may include an upper casing 301 and a lower casing 302, and the upper and lower casings are fixed by rivets.
  • the above-mentioned driving wheel 41 is located in the gear box 30 as a power output member directly meshing with the driven wheel 42 ;
  • the gearbox 30 includes an upper casing 301 , a driving wheel 41 , a support assembly 32 , a driven wheel 42 , a reciprocating assembly 50 and a lower casing 302 from top to bottom.
  • the reciprocating assembly 50 includes a reciprocating rod 51 and a balance weight 52
  • a first driving member 70 and a second supporting member 80 are further provided between the reciprocating rod 51 and the balancing weight 52 .
  • the first connecting pin 90 is also included: the first connecting pin 90 is fixed on the driven wheel 42 through the third mounting hole 421 on the driven wheel 42, and passes through the third mounting hole 421 sequentially from top to bottom, reciprocating The tail connection hole of the rod 51 and the first installation hole 711 on the first driving member 70 .
  • the rotation of the driven wheel 42 can drive the first connecting pin 90 to rotate
  • the first connecting pin 90 rotates with the driven wheel 42 and drives the first driving member 70 to rotate
  • the reciprocating rod 51 can move along the first driving member 70 driven by the first driving member 70.
  • the first guide groove 81 on the second supporting member 80 can reciprocate, that is, can reciprocate along a direction substantially parallel to the axis 102 of the fuselage.
  • the reciprocating rod 51 is a full length flat member. That is to say, the reciprocating rod 51 is a flat part as a whole, and part or all of the reciprocating rod 51 is accommodated in the first guiding groove 81 formed by inwardly recessing the second supporting member 80 .
  • an insert 61 is provided on the lower housing 302 , and the front end of the second support member 80 and the front end of the reciprocating rod 51 pass through the insert 61 . That is, the insert 61 can further guide or stabilize the reciprocating motion of the reciprocating rod 51 .
  • a pressing piece 64 is also provided at the front end of the second supporting member 80, and there are two installation holes on the pressing piece 64, and the guide 831 can pass through the above two installation holes to fix the pressing piece 64 on the reciprocating rod 51 To enhance the stability of the reciprocating movement of the reciprocating rod 51.
  • the reciprocating rod does not include a cylindrical portion extending in the reciprocating direction.
  • the upper surface of the reciprocating rod extends in a first plane from the front end to the rear end, and the lower surface extends in a second plane from the front end to the rear end.
  • a plug-in 61 is provided between the first support member 60 and the reciprocating rod 51.
  • the front end of the reciprocating rod 51 passes through the plug-in 61 and is fixedly connected to the installation part 62, which is used for installing cutting accessories.
  • Cutting accessories are generally saw blades or other types of cutting elements.
  • the first support member 60 can abut against the cutting workpiece to prevent the cutting workpiece from sliding.
  • a slider sleeve 63 is also fixed on the front end of the reciprocating rod 51 . Since the entire length of the reciprocating rod 51 is flat, the slider cover 63 at the front end of the slider 51 can be set shorter, thereby increasing the reciprocating stroke of the reciprocating rod 51 .
  • the so-called reciprocating stroke refers to the maximum distance that the reciprocating rod 51 can move during the working process of the reciprocating saw 100 . It can be understood that due to the flat design of the full length of the reciprocating rod 51, the distance L1 between the rear end of the gearbox 30 and the front end of the first support member 60 can be shortened to a certain extent on the basis of the same reciprocating formation, thereby reducing the overall machine. The length ensures the compact structure of the whole machine.
  • the driving wheel 41 of the pinion is internally meshed with the ring gear of the driven wheel 42, and combined with the full-length flat slider 51, it can be achieved
  • the ratio of the distance between the rear end of the gear box 30 to the front end of the first support member 60 and the reciprocating stroke of the reciprocating rod 51 is greater than or equal to 4 and less than or equal to 9.
  • the ratio of the distance between the rear end of the gearbox 30 to the front end of the first support member 60 and the reciprocating stroke of the reciprocating rod 51 may be 4, 5, 6, 7, 8, 9, etc.
  • the ratio of the distance from the rear end of the gearbox 30 to the front end of the first support member 60 to the reciprocating stroke of the reciprocating rod 51 may be 5.
  • the first driving member 70 is a driving cam 70
  • the driving cam 70 mainly includes a first portion 71 with a first depth and a second portion 72 with a second depth.
  • the first part 71 is provided with a first installation hole 711
  • the second part 72 is provided with a second installation hole 721 .
  • the first depth is smaller than the second depth.
  • the first mounting hole 711 is mounted with the first connecting pin 90 .
  • the second mounting hole 721 is installed with the second connecting pin 91 , and the second connecting pin 91 can rotatably fix the driving cam 70 in the gear box 30 .
  • the second receiving portion 521 in the balance weight 52 can accommodate the second portion 72 of the driving cam 70 , it can be considered that the second connecting pin 91 passes through the balance weight 52 . That is to say, the driving cam 70 can rotate around the second connecting pin 91 , and the second portion 72 of the driving cam 70 can drive the balance weight 52 to reciprocate in the gear box 30 along the fuselage axis 102 .
  • the second support member 80 is a multifunctional support member. Specifically, the upper end of the second support member 80 is recessed to form a first guide groove 81 , which can support and guide the reciprocating rod 51 to reciprocate along the fuselage axis 102 in the gearbox 30 .
  • the reciprocating rod 51 may be partially or completely accommodated in the first guide groove 81 .
  • the shape of the first guide groove 81 is similar to the outer contour of the reciprocating rod 51 .
  • the reciprocating rod 51 is designed in a similar "convex" shape, and the first guide groove 81 is also designed in a similar "convex" shape.
  • the outer contour shape of the reciprocating rod 51 may also be of other types, which is not limited here.
  • a hollow first receiving portion 82 is formed on the concave end surface of the second supporting member 80 for receiving the first driving member 70 .
  • the contour of the first receiving portion 82 is basically consistent with the outer contour of the driving cam 70 , which can ensure that the driving cam 70 is partly or completely located in the first receiving portion 82 formed by the second supporting member 80 .
  • the second support member 80 is further provided with a second guide groove 83 to guide the reciprocating movement of the balance weight 52 along the fuselage axis 102 in the gearbox 30 .
  • the second guide groove 83 runs through the upper and lower end faces of the second support member 80, and the second guide groove 83 is provided with a guide piece 831, which can fix the balance weight 52, and the guide piece 831 is placed in the second guide groove. Movement within 83 can guide the movement of counterweight 52 . Further, the lower end of the second support member 80 is recessed inwardly to form a third guide groove 85 for cooperating with the second guide groove 83 to guide the reciprocating movement of the balance weight 52 .
  • a ventilation channel 84 is also formed on the second support member 80, and a ventilation hole 31 is correspondingly provided on the housing of the gear box 30, and the hot air in the gear box 30 can pass through the ventilation channel 84 and the ventilation hole 31. discharge.
  • the ventilation passages 84 are arranged at the four corners of the reciprocating rod 51 , and the four corners of the reciprocating rod 51 are recessed toward the middle to form four ventilation passages 84 .
  • the balance weight 52 is located under the second support member 80 , and the balance weight 52 is disposed on the lower casing of the gear box 30 , that is, the balance weight 52 is located at the bottom of the gear box 30 . Therefore, the effect of lifting the knife by torque is produced.
  • a lighter weight balance weight 52 can be selected, thereby achieving the effect of reducing the quality of the whole machine. At the same time, the effect of lifting the knife due to the torque will also improve the cutting effect of the tool to a certain extent.
  • a second accommodating portion 521 is formed on the balance weight 52 for accommodating the second portion 72 of the driving cam 70 .
  • the front end of the balance weight 52 can also fix the guide piece 831 in the second guide slot 83 . Since the second guide member 831 is fixed on the balance weight 52, when the driving cam 70 rotates, the rotation of the second part 72 of the cam can drive the balance weight 52 to reciprocate on the second supporting frame.
  • a fourth accommodating portion 33 for accommodating the floating vibrating tool lifting system is formed on the lower casing of the gear box 30 .
  • the floating tool lifting system 331 can be accommodated in the fourth housing portion 33, and the single-handed cutting speed of the tool can be greatly improved by using the floating vibration lifting system.
  • the upper housing 301 of the gear box 30 may also be provided with an accommodating cavity for accommodating the floating knife lifting system 331 .
  • an accommodating chamber for accommodating the floating tool lifting system 331 may be provided on the upper and lower housings of the gear box 30 at the same time, so as to further enhance the floating tool lifting effect of the tool.
  • the motor in the reciprocating saw cooperates with each component in the gearbox 30 to control the blade to perform reciprocating cutting.
  • the process is as follows:
  • the output shaft of the motor drives the driving wheel 41 to rotate, and the driving wheel 41 meshes with the inner ring gear of the driven wheel 42 to drive the driven wheel 42 to rotate;
  • the first guide groove 81 of a support member 60 reciprocates;
  • the driven wheel 42 is connected with the driving cam 70 through the first connecting pin 90 at the same time, and the rotation of the driven wheel 42 can drive the driving cam 70 to rotate around the second connecting pin 91;
  • the driving cam 70 The second part 72 of the second part 72 is accommodated in the second accommodating portion 521 of the balance weight 52 so as to drive the balance weight 52 to reciprocate along the second guide groove 83 of the first support member 60 to balance the reciprocation movement of the reciprocating rod 51 . It can be understood that the reciprocating movement directions of the reciprocating rod 51 and the balance weight 52 are basically the same.
  • cycloidal gear transmission can be used instead of the internal meshing transmission of the driving wheel 41 and the driven wheel 42 .
  • part of the structure inside the gearbox 30 is different from the structure inside the gearbox 30 in the above-mentioned embodiments. It should be noted that the numbers of some components, components or components in this embodiment follow the numbers in the above embodiments. As shown in FIGS. 13-15 , the drive cam 70 is not provided in the gear box 30 . That is to say, the transmission structure for driving the balance weight 52 in this embodiment is different from that in the above-mentioned embodiments.
  • the fourth connecting pin 93 can connect the driven wheel 42 and the reciprocating rod 51 so that the driven wheel 42 can drive the reciprocating rod 51 to perform reciprocating motion.
  • a second driving member 701 is arranged below the reciprocating rod 51 , and the second driving member 701 is fixed below the second driving member 80 through the fifth mounting hole 86 at the lower end of the connecting rod 7011 and the second supporting member 80 .
  • the lower end surface of the reciprocating rod 51 has a first transmission tooth 511
  • the upper end surface of the balance weight 52 has a second transmission tooth 524.
  • the second driving member 701 can be a driving wheel, and the driving wheel is respectively connected to the above-mentioned first transmission gear.
  • the tooth 511 meshes with the second transmission tooth 524 .
  • a third driving member 702 may also be included, the third driving member 702 is fixed in the third receiving portion 512 of the reciprocating rod 51 , and a third driving tooth 7021 is provided on the lower end surface of the third driving member 702 .
  • the reciprocating rod 51 can drive the third driver 702 to reciprocate, the third driver 702 drives the second driver 701 to rotate, and the rotation of the second driver 701 drives the balance weight 52 on the second support. Do reciprocating motion in part 80.
  • the second driving member 701 By using the second driving member 701 to drive the balance weight 52 , the friction between the balance weight 52 and the eccentric disk 53 during the reciprocating motion is avoided, thereby reducing the heat generation in the gearbox 30 to a certain extent.
  • the lower housing of the gear box 30 made of plastic can be selected to reduce the weight of the gear box 30 .
  • the second supporting member 80 is located below the reciprocating rod 51 , and the guiding groove or receiving portion in the second supporting member 80 is also changed correspondingly.
  • the pressing piece 64 is fixed below the reciprocating rod 51 .

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  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

A cutting tool, comprising: a machine shell (10) provided with a storage cavity (11) and a gripping part (12) to be gripped by a user; a power assembly (20) located in the storage cavity (11) and used for providing a driving force; a gearbox (30) at least partially located in the storage cavity (11); a transmission assembly (40) at least partially located in the gearbox (30) and connected to the power assembly (20); a reciprocating assembly (50) located in the gearbox (30) and connected to the transmission assembly (40), wherein the reciprocating assembly (50) is configured to move in a reciprocating manner relative to the machine shell (10), and the reciprocating assembly (50) comprises a mounting part (62) that can be used for mounting a cutting accessory; and a first supporting piece (60) mounted on a front end of the machine shell (10) and used for supporting a workpiece, wherein the ratio of the distance between a rear end of the gearbox (30) and a front end of the first supporting piece (60) to a reciprocating stroke of the reciprocating assembly (50) is larger than or equal to 4 and less than or equal to 9.

Description

切割工具cutting tool
本申请要求在2021年08月25日提交中国专利局、申请号为202110978804.9的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application with application number 202110978804.9 filed with the China Patent Office on August 25, 2021, the entire content of which is incorporated herein by reference.
技术领域technical field
本申请具体涉及一种切割类的工具,具体涉及一种切割工具。The present application specifically relates to a cutting tool, in particular to a cutting tool.
背景技术Background technique
往复锯是以往复运动的锯条进行锯切的切割工具,是电锯的一种,其常常用于锯割金属板材、管材、型材或在钢管上切割斜口,当然也可切割电缆或其它非金属材料,一般是由机壳、电机、传动机构、锯片等组成,通过传动机构将电机的转矩转化为锯片的直线往复运动,实现切割。A reciprocating saw is a cutting tool for sawing with a reciprocating saw blade. It is a kind of electric saw. It is often used for sawing metal sheets, pipes, profiles or cutting bevels on steel pipes. Of course, it can also cut cables or other non-woven products. Metal materials are generally composed of a casing, a motor, a transmission mechanism, and a saw blade. The torque of the motor is converted into the linear reciprocating motion of the saw blade through the transmission mechanism to achieve cutting.
通常往复锯按照使用习惯,可以分为单手往复锯和双手往复锯。单手往复锯需要用户单手操作,因此整机结构的紧凑性以及整体重量等性能参数在很大程度上影响用户的使用感受。Generally, reciprocating saws can be divided into one-handed reciprocating saws and two-handed reciprocating saws according to usage habits. The one-handed reciprocating saw requires the user to operate with one hand, so the performance parameters such as the compactness of the whole machine structure and the overall weight affect the user's experience to a large extent.
发明内容Contents of the invention
为解决相关技术的不足,本申请的目的在于提供一种整机排布合理,且结构紧凑、重量更轻的切割工具。In order to solve the deficiencies of the related technologies, the purpose of this application is to provide a cutting tool with a reasonable arrangement of the whole machine, a compact structure and a lighter weight.
为了实现上述目标,本申请采用如下的技术方案:In order to achieve the above goals, the application adopts the following technical solutions:
一种切割工具,包括:机壳,形成有容纳腔和供用户握持的握持部;动力组件,位于所述容纳腔内,用于提供驱动力;齿轮箱,至少部分位于所述容纳腔内;传动组件,至少部分位于所述齿轮箱内,与所述动力组件连接;往复组件,位于所述齿轮箱内,与所述传动组件连接,所述往复组件被设置为相对所述机壳往复运动,所述往复组件包括能够用于安装切割附件的安装部;第一支撑件,安装在所述机壳前端,用以支撑切割工件;其中,所述齿轮箱后端到所述第一支撑件前端的距离与所述往复组件的往复行程的比值大于或等于4且小于或等于9。A cutting tool, comprising: a housing formed with an accommodating cavity and a grip portion for a user to hold; a power assembly located in the accommodating cavity for providing driving force; a gear box at least partially located in the accommodating cavity Inside; a transmission assembly, at least partially located in the gearbox, connected to the power assembly; a reciprocating assembly, located in the gearbox, connected to the transmission assembly, and the reciprocating assembly is arranged opposite to the casing Reciprocating movement, the reciprocating assembly includes a mounting part that can be used to install cutting accessories; a first support member is installed at the front end of the casing to support the cutting workpiece; wherein, the rear end of the gear box is connected to the first The ratio of the distance between the front end of the support member and the reciprocating stroke of the reciprocating assembly is greater than or equal to 4 and less than or equal to 9.
在一个实施例中,所述传动组件包括:主动轮,与所述动力组件连接;从动轮,与所述主动轮内啮合,能被所述主动轮驱动绕第一轴线转动。In one embodiment, the transmission assembly includes: a driving wheel connected to the power assembly; a driven wheel internally meshing with the driving wheel and capable of being driven by the driving wheel to rotate around a first axis.
在一个实施例中,所述往复组件包括:往复杆,所述往复杆为全长度扁平件;平衡块,设置在所述齿轮箱内,能在所述齿轮箱内做往复运动,以平衡所 述往复组件的运动。In one embodiment, the reciprocating assembly includes: a reciprocating rod, which is a full-length flat piece; a balance weight, which is arranged in the gear box and can reciprocate in the gear box to balance the Describe the movement of reciprocating components.
在一个实施例中,所述平衡块位于所述齿轮箱最下端。In one embodiment, the balance weight is located at the lowermost end of the gearbox.
在一个实施例中,还包括:第一驱动件,与所述从动轮连接,能被所述从动轮带动,以驱动所述平衡块在所述齿轮箱内沿所述机身轴线往复运动;In one embodiment, it further includes: a first driving member, connected to the driven wheel, capable of being driven by the driven wheel, to drive the balance weight to reciprocate in the gear box along the axis of the fuselage;
第二支撑件,位于所述齿轮箱内,至少用于支撑所述第一驱动件和所述往复杆。The second supporting member is located in the gear box and at least supports the first driving member and the reciprocating rod.
在一个实施例中,所述第二支撑件的上端面向内凹陷形成有:第一引导槽,用于支撑并引导所述往复杆在所述齿轮箱内沿所述机身轴线往复运动;第一容纳部,用于容纳所述第一驱动件;第二引导槽,用以引导所述平衡块在所述齿轮箱内沿所述机身轴线往复运动;所述第二支撑件的下端面向内凹陷形成有:第三引导槽,用于配合第二引导槽引导平衡块的往复运动。In one embodiment, the upper end of the second support member is recessed inwardly to form: a first guide groove for supporting and guiding the reciprocating rod to reciprocate in the gearbox along the axis of the fuselage; a receiving part for accommodating the first driving part; a second guide slot for guiding the balance weight to reciprocate in the gearbox along the axis of the fuselage; the lower end of the second supporting part faces The inner depression is formed with: a third guide groove, used to cooperate with the second guide groove to guide the reciprocating movement of the balance weight.
在一个实施例中,所述第二支撑件形成有透气通道;所述齿轮箱的壳体上开设有与所述透气通道的端口相对应的透气孔。In one embodiment, the second support member is formed with a ventilation channel; the housing of the gear box is provided with a ventilation hole corresponding to the port of the ventilation channel.
在一个实施例中,所述第一驱动件为驱动凸轮;所述驱动凸轮包括具有第一深度的第一部分和具有第二深度的第二部分。In one embodiment, the first driving member is a driving cam; the driving cam includes a first portion with a first depth and a second portion with a second depth.
在一个实施例中,还包括:第一连接销,固定在所述从动轮上,并贯穿所述驱动凸轮第一部分上的第一安装孔;第二连接销,贯穿所述驱动凸轮的第二部分上的第二安装孔,能将所述驱动凸轮可转动的固定在所述齿轮箱内。In one embodiment, it also includes: a first connecting pin, fixed on the driven wheel, and passing through the first installation hole on the first part of the driving cam; a second connecting pin, passing through the second mounting hole of the driving cam. The second mounting hole on the part can rotatably fix the driving cam in the gear box.
在一个实施例中,所述平衡块上形成有:第二容纳部,用于容纳所述驱动凸轮的第二部分。In one embodiment, the balance weight is formed with: a second receiving portion for receiving the second portion of the driving cam.
在一个实施例中,还包括:支撑组件,设置在所述动力组件和所述从动轮之间,用于支撑所述动力组件和/或所述从动轮。In one embodiment, it further includes: a support assembly, arranged between the power assembly and the driven wheel, for supporting the power assembly and/or the driven wheel.
在一个实施例中,所述支撑组件包括:固定件,位于所述容纳腔内,用于固定所述动力组件;支撑轴,位于所述从动轮上,用于支撑所述从动轮;支撑轴承,安装在所述支撑轴上;压紧件,位于所述支撑轴承下端;第三连接销,用于固定所述固定件,并贯穿所述从动轮将所述支承轴承和所述压紧件紧固在所述从动轮上。In one embodiment, the supporting assembly includes: a fixing part, located in the accommodating cavity, for fixing the power assembly; a supporting shaft, located on the driven wheel, for supporting the driven wheel; a supporting bearing , installed on the support shaft; a pressing piece, located at the lower end of the supporting bearing; a third connecting pin, used to fix the fixing piece, and connect the supporting bearing and the pressing piece through the driven wheel Fastened to the driven wheel.
在一个实施例中,所述动力组件包括电机;所述电机位于所述容纳腔的前端或者后端。In one embodiment, the power assembly includes a motor; the motor is located at the front end or the rear end of the accommodating cavity.
一种切割工具,包括:机壳,形成有容纳腔和供用户握持的握持部;动力组件,位于所述容纳腔内,用于提供驱动力;齿轮箱,位于所述容纳腔内;传动组件,位于所述齿轮箱内,与所述动力组件连接;往复组件,位于所述齿轮 箱内,与所述传动组件连接,所述往复组件被设置为相对所述机壳往复运动,所述往复组件包括能够用于安装切割附件的安装部;第一支撑件,安装在所述机壳前端,用以支撑切割工件;其中:所述传动组件包括:主动轮,与所述动力组件连接;从动轮,与所述主动轮内啮合,能被所述主动轮驱动绕第一轴线转动。A cutting tool, comprising: a housing formed with an accommodating cavity and a grip portion for a user to hold; a power assembly located in the accommodating cavity for providing driving force; a gear box located in the accommodating cavity; The transmission assembly is located in the gear box and is connected to the power assembly; the reciprocating assembly is located in the gear box and is connected to the transmission assembly, and the reciprocating assembly is set to reciprocate relative to the casing. The reciprocating assembly includes a mounting part that can be used to install cutting accessories; a first support member is installed at the front end of the casing to support the cutting workpiece; wherein: the transmission assembly includes: a driving wheel connected to the power assembly The driven wheel is internally meshed with the driving wheel and can be driven by the driving wheel to rotate around the first axis.
一种切割工具,包括:机壳,形成有容纳腔和供用户握持的握持部;动力组件,位于所述容纳腔内,用于提供驱动力;齿轮箱,位于所述容纳腔内;传动组件,至少部分位于所述齿轮箱内,与所述动力组件连接;往复组件,至少部分位于所述齿轮箱内,与所述传动组件连接,所述往复组件被设置为相对所述机壳往复运动,所述往复组件包括能够用于安装切割附件的安装部;第一支撑件,安装在所述机壳前端,用以支撑切割工件;其中,所述往复组件包括:往复杆,所述往复杆为全长度扁平件,能沿所述机身轴线方向做往复运动;平衡块,设置在所述齿轮箱最下端,能在所述齿轮箱内做往复运动。A cutting tool, comprising: a housing formed with an accommodating cavity and a grip portion for a user to hold; a power assembly located in the accommodating cavity for providing driving force; a gear box located in the accommodating cavity; a transmission assembly, at least partially located in the gear box, connected to the power assembly; a reciprocating assembly, at least partially located in the gear box, connected to the transmission assembly, the reciprocating assembly is disposed opposite to the casing Reciprocating movement, the reciprocating assembly includes a mounting part that can be used to install cutting accessories; the first support member is installed at the front end of the casing to support the cutting workpiece; wherein the reciprocating assembly includes: a reciprocating rod, the The reciprocating rod is a full-length flat part that can reciprocate along the axial direction of the fuselage; the balance weight is arranged at the lowermost end of the gear box and can reciprocate in the gear box.
在一个实施例中,所述切割工具还包括:第二驱动件,设置在所述往复杆和所述平衡块之间,能被所述往复杆驱动,并带动所述平衡块在所述齿轮箱内做往复运动,以平衡所述往复组件的运动。In one embodiment, the cutting tool further includes: a second driving member, disposed between the reciprocating rod and the balance weight, capable of being driven by the reciprocating rod, and driving the balance weight to rotate on the gear The reciprocating movement is performed inside the box to balance the movement of the reciprocating assembly.
在一个实施例中,所述往复杆的下端面具有第一传动齿;所述平衡块的上端面设有第二传动齿;第二驱动件,设置在所述往复杆和所述平衡块之间,分别与所述第一传动齿和所述第二传动齿啮合,能被所述往复杆驱动,并带动所述平衡块在所述齿轮箱内做往复运动,以平衡所述往复组件的运动。In one embodiment, the lower end surface of the reciprocating rod has first transmission teeth; the upper end surface of the balance weight is provided with second transmission teeth; the second driving member is arranged between the reciprocation rod and the balance weight between them, meshing with the first transmission tooth and the second transmission tooth respectively, can be driven by the reciprocating rod, and drive the balance weight to reciprocate in the gearbox to balance the reciprocating assembly sports.
在一个实施例中,还包括:第四连接销,用于连接所述从动轮和所述往复杆,以使所述从动轮能驱动所述往复杆做往复运动。In one embodiment, it further includes: a fourth connecting pin for connecting the driven wheel and the reciprocating rod, so that the driven wheel can drive the reciprocating rod to perform reciprocating motion.
在一个实施例中,所述齿轮箱后端到所述第一支撑件前端的距离与所述往复组件的往复行程的比值为5。In one embodiment, the ratio of the distance from the rear end of the gearbox to the front end of the first support member to the reciprocating stroke of the reciprocating assembly is 5.
在一个实施例中,所述传动组件包括:主动轮,与所述动力组件连接;从动轮,与所述主动轮内啮合,所述主动轮的直径小于或等于所述从动轮的内半径。In one embodiment, the transmission assembly includes: a driving wheel connected to the power assembly; a driven wheel meshing with the driving wheel, the diameter of the driving wheel is smaller than or equal to the inner radius of the driven wheel.
本申请的有益之处在于:通过采用内齿并配合滑杆的全长度扁平化设计可以有效地缩短把手到工具之间的距离,从而缩短整机长度;通过对齿轮箱内各组件布局及结构的调整,将平衡块设置在齿轮箱最下端,可以在振动不增加的基础上,降低平衡块的质量,从而降低整机重量。The benefit of this application lies in: the distance between the handle and the tool can be effectively shortened by adopting the internal teeth and the full-length flat design of the slide bar, thereby shortening the length of the whole machine; by optimizing the layout and structure of the components in the gearbox Adjusting the balance weight at the bottom of the gearbox can reduce the weight of the balance weight without increasing the vibration, thereby reducing the weight of the whole machine.
附图说明Description of drawings
图1是本申请实施例中往复锯的结构图;Fig. 1 is the structural diagram of reciprocating saw in the embodiment of the present application;
图2是图1所示往复锯中部分结构的结构图;Fig. 2 is a structural diagram of part of the structure in the reciprocating saw shown in Fig. 1;
图3是图1所示往复锯中部分结构的结构图;Fig. 3 is a structural diagram of part of the structure in the reciprocating saw shown in Fig. 1;
图4是图3所示往复锯中部分结构的剖视图;Fig. 4 is a sectional view of part of the structure of the reciprocating saw shown in Fig. 3;
图5是图2所示往复锯中部分结构的爆炸图;Fig. 5 is an exploded view of part of the structure in the reciprocating saw shown in Fig. 2;
图6是图2所示往复锯中部分结构的爆炸图;Fig. 6 is an exploded view of part of the structure in the reciprocating saw shown in Fig. 2;
图7和图8是图2所示往复锯中第二支撑件的结构图;7 and 8 are structural views of the second support member in the reciprocating saw shown in FIG. 2;
图9是图2所示往复锯中驱动凸轮的结构图;Fig. 9 is a structural diagram of the drive cam in the reciprocating saw shown in Fig. 2;
图10是图2所示往复锯中从动轮的结构图;Fig. 10 is a structural diagram of the driven wheel in the reciprocating saw shown in Fig. 2;
图11是图2所示往复锯中往复杆的结构图;Fig. 11 is a structural diagram of the reciprocating rod in the reciprocating saw shown in Fig. 2;
图12是图2所示往复锯中齿轮箱下壳体的结构图;Fig. 12 is a structural diagram of the lower case of the gear box in the reciprocating saw shown in Fig. 2;
图13是图2所示往复锯中部分结构的剖视图;Fig. 13 is a cross-sectional view of part of the structure of the reciprocating saw shown in Fig. 2;
图14是另一实施例中往复锯中部分结构的爆炸图的一个视角图;Fig. 14 is a perspective view of an exploded view of part of the structure in the reciprocating saw in another embodiment;
图15是另一实施例中往复锯中部分结构的爆炸图的另一视角图。Fig. 15 is another perspective view of an exploded view of a part of the structure of the reciprocating saw in another embodiment.
附图标记:Reference signs:
往复锯-100;Reciprocating saw - 100;
第一轴线-101;机身轴线-102;First axis - 101; Fuselage axis - 102;
机壳-10;容纳腔-11;握持部-12;Case-10; Accommodating cavity-11; Grip part-12;
动力组件-20;电机-21;输出轴-211;Power assembly-20; Motor-21; Output shaft-211;
齿轮箱-30;上壳体-301;下壳体-302;透气孔-31;支撑组件-32;固定件-321;支撑轴-322;支撑轴承-323;压紧件-324;第三连接销-325;第四容纳部-33;浮动抬刀系统-331;Gear box-30; Upper housing-301; Lower housing-302; Air vent-31; Support assembly-32; Fixing piece-321; Support shaft-322; Support bearing-323; Connecting pin-325; fourth accommodation part-33; floating knife lifting system-331;
传动组件-40;主动轮-41;从动轮-42;第三安装孔-421;第四安装孔-422;Transmission assembly-40; driving wheel-41; driven wheel-42; third mounting hole-421; fourth mounting hole-422;
往复组件-50;往复杆-51;第一传动齿-511;第三容纳部-512;平衡块-52;第二容纳部-521;第二传动齿-524;偏心盘-53;Reciprocating assembly-50; reciprocating rod-51; first transmission tooth-511; third accommodation part-512; balance weight-52;
第一支撑件-60;插件-61;安装部-62;滑件套-63;压片-64;第五连接销-641;The first support member-60; the plug-in-61; the installation part-62; the slider sleeve-63; the pressing piece-64; the fifth connecting pin-641;
第一驱动件-70;第一部分-71;第一安装孔-711;第二部分-72;第二安装孔-721;第二驱动件-701;连接杆-7011;第三驱动件-702;第三驱动齿-7021;The first driving part-70; the first part-71; the first mounting hole-711; the second part-72; the second mounting hole-721; the second driving part-701; the connecting rod-7011; the third driving part-702 ;Third drive tooth-7021;
第二支撑件-80;第一引导槽-81;第一容纳部-82;第二引导槽-83;引导件 -831;透气通道-84;第三引导槽-85;第五安装孔-86;The second support-80; the first guide groove-81; the first accommodation part-82; the second guide groove-83; the guide-831; 86;
第一连接销-90;第二连接销-91;第四连接销-93。First connecting pin-90; second connecting pin-91; fourth connecting pin-93.
具体实施方式Detailed ways
以下结合附图和具体实施例对本申请作具体介绍。The present application will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
为了清楚的说明本申请的技术方案,定义了如图1所示的上、下、前、后、左和右。In order to clearly illustrate the technical solution of the present application, up, down, front, back, left and right as shown in FIG. 1 are defined.
如图1所示,为本申请一种切割工具,具体为一种电动切割工具,在本申请的实施例以往复锯100为例详细说明。As shown in FIG. 1 , it is a cutting tool of the present application, specifically an electric cutting tool. In the embodiment of the present application, a reciprocating saw 100 is taken as an example for detailed description.
如图1至图5所示一种往复锯100至少包括:机壳10、动力组件20、齿轮箱30、传动组件40、往复组件50、第一支撑件60、电源装置以及切割附件。其中,机壳10形成有容纳腔11和供用户握持的握持部12。容纳腔11内容纳有上述动力组件20、齿轮箱30、传动组件40以及往复组件50。第一支撑件60位于往复锯的最前端,例如,安装在机壳10的前端,主要用于抵挡撑切割工件。电源装置安装至机壳10上,作为提供往复锯的能量来源,电源装置可以是电池包。As shown in FIGS. 1 to 5 , a reciprocating saw 100 at least includes: a casing 10 , a power assembly 20 , a gear box 30 , a transmission assembly 40 , a reciprocating assembly 50 , a first support 60 , a power supply device and cutting accessories. Wherein, the casing 10 is formed with an accommodating cavity 11 and a grip portion 12 for a user to grip. The accommodating cavity 11 accommodates the power assembly 20 , the gear box 30 , the transmission assembly 40 and the reciprocating assembly 50 . The first support member 60 is located at the front end of the reciprocating saw, for example, installed at the front end of the casing 10 , and is mainly used to resist the support and cut the workpiece. The power supply unit is installed on the casing 10, and as an energy source for the reciprocating saw, the power supply unit may be a battery pack.
具体实现中,动力组件20包括电机21,电机21可以是无刷无感电机或者无刷有感电机,此处不做限定。电机21的输出轴上设有一主动轮41,该主动轮41深入齿轮箱30内并与齿轮箱30内的从动轮42啮合,从而在电机的驱动下输出轴上的主动轮41能驱动从动轮42转动绕第一轴线101转动,以带动齿轮箱30内的往复组件50沿机身轴线102方向做往复运动,进而带动切割附件做往复切割动作。在本实施例中,如图6和图10所示,从动轮42为一齿圈且从动轮42的传动齿位于齿圈的内部,主动轮41整个或部分位于从动轮42齿轮内部,并于从动轮42内啮合。内啮合的传动组件40相较于传统的外啮合的传动组件40而言可以有效缩短整机的长度,整机长度在机身轴线102方向上可以缩短10mm-15mm左右。需要说明的是,主动轮41的直径小于或等于从动轮42的内半径,以便主动轮41能啮合在从动轮42的内齿圈内。In a specific implementation, the power assembly 20 includes a motor 21, and the motor 21 may be a brushless non-inductive motor or a brushless inductive motor, which is not limited here. A driving wheel 41 is arranged on the output shaft of the motor 21, and the driving wheel 41 goes deep into the gearbox 30 and meshes with the driven wheel 42 in the gearbox 30, so that the driving wheel 41 on the output shaft can drive the driven wheel under the drive of the motor 42 rotate around the first axis 101 to drive the reciprocating assembly 50 in the gear box 30 to reciprocate along the direction of the fuselage axis 102, and then drive the cutting attachment to perform reciprocating cutting action. In this embodiment, as shown in Figure 6 and Figure 10, the driven wheel 42 is a ring gear and the transmission teeth of the driven wheel 42 are located inside the ring gear, and the driving wheel 41 is entirely or partially located inside the gear of the driven wheel 42, and The driven wheel 42 is internally meshed. Compared with the traditional externally-engaged transmission assembly 40 , the internally-engaged transmission assembly 40 can effectively shorten the length of the whole machine, and the length of the entire machine can be shortened by about 10mm-15mm in the direction of the fuselage axis 102 . It should be noted that the diameter of the driving wheel 41 is smaller than or equal to the inner radius of the driven wheel 42 , so that the driving wheel 41 can engage in the ring gear of the driven wheel 42 .
在一个实施例中,如图3-图6所示,还包括支撑组件32,能够将支撑电机更稳固的设置在齿轮箱30上端。具体实现中,支撑组件32包括:固定件321,该固定件321用于将电机固定在容纳腔11内,具体用于将电机固定在齿轮箱30上方。在可选实现方式中,固定件321连接有支撑轴322,支撑轴322深入至从动轮42的内齿圈,在支撑轴322上由上往下依次设有支撑轴承323和压紧件324,第三连接销325从上往下依次贯穿固定件321、压紧件324和从动轮42的第四 安装孔422以将从动轮42固定在齿轮箱30内。由上述可知,第三连接销325在固定从动轮42的同时也连接有固定电机21的固定件321。也就是说,固定电机21用的连接销和固定支撑轴承323的连接销可以共用,从而达到了节省齿轮箱30内连接销的使用空间。需要说明的,由于支撑轴承323部分或全部位于从动轮42的齿圈内部,在一定程度上降低了电机的安装高度,从而降低了整机的高度。In one embodiment, as shown in FIGS. 3-6 , a support assembly 32 is also included, which can more stably arrange the support motor on the upper end of the gear box 30 . In a specific implementation, the support assembly 32 includes: a fixing piece 321 , which is used to fix the motor in the accommodation chamber 11 , and is specifically used to fix the motor above the gear box 30 . In an optional implementation, the support shaft 322 is connected to the fixing member 321, and the support shaft 322 goes deep into the inner ring gear of the driven wheel 42, and a support bearing 323 and a pressing member 324 are sequentially arranged on the support shaft 322 from top to bottom, The third connecting pin 325 passes through the fixing member 321 , the pressing member 324 and the fourth installation hole 422 of the driven wheel 42 from top to bottom in order to fix the driven wheel 42 in the gearbox 30 . It can be seen from the above that the third connecting pin 325 is also connected to the fixing member 321 fixing the motor 21 while fixing the driven wheel 42 . That is to say, the connecting pins for fixing the motor 21 and the connecting pins for fixing the support bearing 323 can be used in common, thereby saving the use space of the connecting pins in the gearbox 30 . It should be noted that since the support bearing 323 is partly or completely located inside the ring gear of the driven wheel 42, the installation height of the motor is reduced to a certain extent, thereby reducing the height of the whole machine.
在本实施例中,电机21的输出轴211和支撑组件32中的支撑轴322基本平行设置。In this embodiment, the output shaft 211 of the motor 21 and the support shaft 322 of the support assembly 32 are substantially parallel to each other.
在一个实施例中,主动轮41内啮合于从动轮42内齿圈的后端,电机21整体位于从动轮42的后上方。In one embodiment, the driving wheel 41 is internally meshed with the rear end of the inner ring gear of the driven wheel 42 , and the motor 21 is located at the upper rear of the driven wheel 42 as a whole.
在一个实施例中,主动轮41内啮合于从动轮42内齿圈的前端,电机21整体位于从动轮42的前上方。In one embodiment, the driving wheel 41 is internally engaged with the front end of the inner ring gear of the driven wheel 42 , and the motor 21 is located at the upper front of the driven wheel 42 as a whole.
在本实施例中,齿轮箱30可包括上壳体301和下壳体302,上下壳体通过铆钉固定。上述主动轮41作为直接与从动轮42啮合的动力输出件位于齿轮箱30内;支撑轴322、支撑轴承323以及压紧件324可位于齿轮箱30内的上端。如图6所示,齿轮箱30由上到下依次包括上壳体301、主动轮41、支撑组件32、从动轮42、往复组件50以及下壳体302。其中,往复组件50包括往复杆51和平衡块52,在往复杆51和平衡块52之间还设有第一驱动件70和第二支撑件80。具体实现中,还包括第一连接销90:第一连接销90穿过从动轮42上的第三安装孔421固定在从动轮42上,并从上到下依次贯穿第三安装孔421、往复杆51的尾部连接孔以及第一驱动件70上的第一安装孔711。从而,从动轮42的转动能带动第一连接销90转动,第一连接销90随从动轮42转动并带动第一驱动件70转动,往复杆51在第一驱动件70的带动下,能沿第二支撑件80上的第一引导槽81做往复运动,即能沿大致平行于机身轴线102的方向往复运动。In this embodiment, the gear box 30 may include an upper casing 301 and a lower casing 302, and the upper and lower casings are fixed by rivets. The above-mentioned driving wheel 41 is located in the gear box 30 as a power output member directly meshing with the driven wheel 42 ; As shown in FIG. 6 , the gearbox 30 includes an upper casing 301 , a driving wheel 41 , a support assembly 32 , a driven wheel 42 , a reciprocating assembly 50 and a lower casing 302 from top to bottom. Wherein, the reciprocating assembly 50 includes a reciprocating rod 51 and a balance weight 52 , and a first driving member 70 and a second supporting member 80 are further provided between the reciprocating rod 51 and the balancing weight 52 . In the specific implementation, the first connecting pin 90 is also included: the first connecting pin 90 is fixed on the driven wheel 42 through the third mounting hole 421 on the driven wheel 42, and passes through the third mounting hole 421 sequentially from top to bottom, reciprocating The tail connection hole of the rod 51 and the first installation hole 711 on the first driving member 70 . Thereby, the rotation of the driven wheel 42 can drive the first connecting pin 90 to rotate, the first connecting pin 90 rotates with the driven wheel 42 and drives the first driving member 70 to rotate, and the reciprocating rod 51 can move along the first driving member 70 driven by the first driving member 70. The first guide groove 81 on the second supporting member 80 can reciprocate, that is, can reciprocate along a direction substantially parallel to the axis 102 of the fuselage.
在本实施例中,往复杆51为全长度扁平件。也就是说,往复杆51整体上是一个扁平的部件,往复杆51部分或全部容纳在第二支撑件80向内凹陷形成的第一引导槽81内。在本申请中,下壳体302上设有一插件61,第二支撑件80的前端和往复杆51的前端穿过该插件61。也就是说,插件61能进一步引导或稳定往复杆51的往复运动。可选的,在第二支撑件80的前端还设有一压片64,压片64上开有两个安装孔,引导件831能够穿过上述两个安装孔将压片64固定在往复杆51的上方,以增强固往复杆51往复运动的稳定性。In this embodiment, the reciprocating rod 51 is a full length flat member. That is to say, the reciprocating rod 51 is a flat part as a whole, and part or all of the reciprocating rod 51 is accommodated in the first guiding groove 81 formed by inwardly recessing the second supporting member 80 . In the present application, an insert 61 is provided on the lower housing 302 , and the front end of the second support member 80 and the front end of the reciprocating rod 51 pass through the insert 61 . That is, the insert 61 can further guide or stabilize the reciprocating motion of the reciprocating rod 51 . Optionally, a pressing piece 64 is also provided at the front end of the second supporting member 80, and there are two installation holes on the pressing piece 64, and the guide 831 can pass through the above two installation holes to fix the pressing piece 64 on the reciprocating rod 51 To enhance the stability of the reciprocating movement of the reciprocating rod 51.
在一些实施例中,往复杆不包括沿往复方向延伸的圆柱体部。In some embodiments, the reciprocating rod does not include a cylindrical portion extending in the reciprocating direction.
在一些实施例中,往复杆的上表面从前端到后端均在第一平面内延展,下 表面从前端到后端均在第二平面内延展。In some embodiments, the upper surface of the reciprocating rod extends in a first plane from the front end to the rear end, and the lower surface extends in a second plane from the front end to the rear end.
第一支撑件60和往复杆51之间的位置设有一插件61,往复杆51的前端穿过该插件61后与安装部62固定连接,安装部62用于安装切割附件。切割附件一般为锯片或者其他类型的切割件。工具工作时,第一支撑件60可以抵在切割工件上,以防止切割工件滑动。另外,在往复杆51的前端还固定有滑件套63。由于,往复杆51全长度均为扁平件,滑件51前端的滑件套63可以设置的较短,从而能够增加往复杆51的往复行程。所谓的往复行程,是指往复锯100工作的过程中,往复杆51所能移动的最大距离。可以理解的,由于往复杆51的全长度扁平设计,在相同往复形成的基础上可以在一定程度上缩短齿轮箱30后端与第一支撑件60前端之间的距离L1,从而降低整机的长度保证整机结构的紧凑性。A plug-in 61 is provided between the first support member 60 and the reciprocating rod 51. The front end of the reciprocating rod 51 passes through the plug-in 61 and is fixedly connected to the installation part 62, which is used for installing cutting accessories. Cutting accessories are generally saw blades or other types of cutting elements. When the tool is in operation, the first support member 60 can abut against the cutting workpiece to prevent the cutting workpiece from sliding. In addition, a slider sleeve 63 is also fixed on the front end of the reciprocating rod 51 . Since the entire length of the reciprocating rod 51 is flat, the slider cover 63 at the front end of the slider 51 can be set shorter, thereby increasing the reciprocating stroke of the reciprocating rod 51 . The so-called reciprocating stroke refers to the maximum distance that the reciprocating rod 51 can move during the working process of the reciprocating saw 100 . It can be understood that due to the flat design of the full length of the reciprocating rod 51, the distance L1 between the rear end of the gearbox 30 and the front end of the first support member 60 can be shortened to a certain extent on the basis of the same reciprocating formation, thereby reducing the overall machine. The length ensures the compact structure of the whole machine.
在本申请实施例中,通过采用小齿轮的主动轮41与从动轮42齿圈内啮合的方式代替主动轮41与从动轮42外啮合的方式,同时结合全长度扁平滑件51,能够做到齿轮箱30后端到第一支撑件60前端的距离与往复杆51的往复行程的比值大于或等于4且小于或等于9。例如,齿轮箱30后端到第一支撑件60前端的距离与往复杆51的往复行程的比值可以是,4、5、6、7、8、9等。例如,齿轮箱30后端到第一支撑件60前端的距离与往复杆51的往复行程的比值可以为5。In the embodiment of the present application, instead of the external meshing of the driving wheel 41 and the driven wheel 42, the driving wheel 41 of the pinion is internally meshed with the ring gear of the driven wheel 42, and combined with the full-length flat slider 51, it can be achieved The ratio of the distance between the rear end of the gear box 30 to the front end of the first support member 60 and the reciprocating stroke of the reciprocating rod 51 is greater than or equal to 4 and less than or equal to 9. For example, the ratio of the distance between the rear end of the gearbox 30 to the front end of the first support member 60 and the reciprocating stroke of the reciprocating rod 51 may be 4, 5, 6, 7, 8, 9, etc. For example, the ratio of the distance from the rear end of the gearbox 30 to the front end of the first support member 60 to the reciprocating stroke of the reciprocating rod 51 may be 5.
在可选的实现方式中,如图9所示,第一驱动件70为一驱动凸轮70,驱动凸轮70主要包括具有第一深度的第一部分71和具有第二深度的第二部分72。其中,第一部分71上设有第一安装孔711,第二部分72上设有第二安装孔721。可选的,第一深度小于第二深度。由上述可知,第一安装孔711安装第一连接销90。第二安装孔721安装第二连接销91,第二连接销91能将驱动凸轮70可转动的固定在齿轮箱30内。另外,由于平衡块52中的第二容纳部521能容纳驱动凸轮70的第二部分72,因此可以认为第二连接销91贯穿了平衡块52。也就是说,驱动凸轮70能围绕第二连接销91转动,驱动凸轮70的第二部分72能驱动平衡块52在齿轮箱30内沿机身轴线102方向做往复运动。In an optional implementation, as shown in FIG. 9 , the first driving member 70 is a driving cam 70 , and the driving cam 70 mainly includes a first portion 71 with a first depth and a second portion 72 with a second depth. Wherein, the first part 71 is provided with a first installation hole 711 , and the second part 72 is provided with a second installation hole 721 . Optionally, the first depth is smaller than the second depth. It can be seen from the above that the first mounting hole 711 is mounted with the first connecting pin 90 . The second mounting hole 721 is installed with the second connecting pin 91 , and the second connecting pin 91 can rotatably fix the driving cam 70 in the gear box 30 . In addition, since the second receiving portion 521 in the balance weight 52 can accommodate the second portion 72 of the driving cam 70 , it can be considered that the second connecting pin 91 passes through the balance weight 52 . That is to say, the driving cam 70 can rotate around the second connecting pin 91 , and the second portion 72 of the driving cam 70 can drive the balance weight 52 to reciprocate in the gear box 30 along the fuselage axis 102 .
在本实施例中,如图7和图8所示,第二支撑件80为一个多功能支撑件。具体的,第二支撑件80的上端面向内凹陷形成有第一引导槽81,能支撑并引导往复杆51在齿轮箱30内沿机身轴线102往复运动。例如,往复杆51可以部分或全部容纳与第一引导槽81内。可以理解的时,第一引导槽81的形状与往复杆51的外边轮廓相似。在本实施例中,往复杆51为类似“凸”字型设计,第一引导槽81也是类似“凸”字型设计。可选的,往复杆51的外部轮廓形状也可以是其他类型的,此处不做限定。另外,第二支撑件80内凹陷的端面开有镂空的第一容纳部82,用于容纳第一驱动件70。可以理解的,第一容纳部82的轮廓与驱 动凸轮70的外边轮廓基本一致,能保证驱动凸轮70部分或全部位于第二支撑件80形成的第一容纳部82内。进一步的,第二支撑件80上还设有第二引导槽83,引导平衡块52在齿轮箱30内沿机身轴线102的往复运动。需要说明的,第二引导槽83贯穿第二支撑件80的上下两个端面,第二引导槽83内设有引导件831,引导件831可固定平衡块52,引导件831在第二引导槽83内的移动能为平衡块52的移动导向。进一步的,第二支撑件80的下端面向内凹陷形成有第三引导槽85,用于配合第二引导槽83引导平衡块52的往复运动。In this embodiment, as shown in FIG. 7 and FIG. 8 , the second support member 80 is a multifunctional support member. Specifically, the upper end of the second support member 80 is recessed to form a first guide groove 81 , which can support and guide the reciprocating rod 51 to reciprocate along the fuselage axis 102 in the gearbox 30 . For example, the reciprocating rod 51 may be partially or completely accommodated in the first guide groove 81 . It can be understood that the shape of the first guide groove 81 is similar to the outer contour of the reciprocating rod 51 . In this embodiment, the reciprocating rod 51 is designed in a similar "convex" shape, and the first guide groove 81 is also designed in a similar "convex" shape. Optionally, the outer contour shape of the reciprocating rod 51 may also be of other types, which is not limited here. In addition, a hollow first receiving portion 82 is formed on the concave end surface of the second supporting member 80 for receiving the first driving member 70 . It can be understood that the contour of the first receiving portion 82 is basically consistent with the outer contour of the driving cam 70 , which can ensure that the driving cam 70 is partly or completely located in the first receiving portion 82 formed by the second supporting member 80 . Further, the second support member 80 is further provided with a second guide groove 83 to guide the reciprocating movement of the balance weight 52 along the fuselage axis 102 in the gearbox 30 . It should be noted that the second guide groove 83 runs through the upper and lower end faces of the second support member 80, and the second guide groove 83 is provided with a guide piece 831, which can fix the balance weight 52, and the guide piece 831 is placed in the second guide groove. Movement within 83 can guide the movement of counterweight 52 . Further, the lower end of the second support member 80 is recessed inwardly to form a third guide groove 85 for cooperating with the second guide groove 83 to guide the reciprocating movement of the balance weight 52 .
可以理解的是,往复杆51在第二支撑件80上往复运动后发热,导致第二支撑件80的凹陷处以及齿轮箱30内的气体温度升到,长此以往将影响工具的使用性能。在可选的实现方式中,第二支撑件80上还形成有透气通道84,齿轮箱30壳体上相应的设置有透气孔31,齿轮箱30内的热气可沿透气通道84和透气孔31排出。It can be understood that the reciprocating rod 51 generates heat after reciprocating on the second support member 80 , causing the temperature of the gas in the recess of the second support member 80 and the gear box 30 to rise to a high level, which will affect the performance of the tool in the long run. In an optional implementation, a ventilation channel 84 is also formed on the second support member 80, and a ventilation hole 31 is correspondingly provided on the housing of the gear box 30, and the hot air in the gear box 30 can pass through the ventilation channel 84 and the ventilation hole 31. discharge.
在本实施例中,透气通道84设置在往复杆51的四角处,往复杆51的四角向中间凹陷形成四个透气通道84。In this embodiment, the ventilation passages 84 are arranged at the four corners of the reciprocating rod 51 , and the four corners of the reciprocating rod 51 are recessed toward the middle to form four ventilation passages 84 .
在本实施例中,平衡块52位于第二支撑件80的下方,而平衡块52设置在齿轮箱30下壳体上,也就是说,平衡块52位于齿轮箱30的最下方。因此,产生了转矩抬刀效果,在达到同样的平衡往复组件50运动的力的基础上,可以选用质量更轻的平衡块52,从而达到了降低整机质量的效果。同时由于转矩抬刀效果也会在一定程度上提高工具的切割效果。In this embodiment, the balance weight 52 is located under the second support member 80 , and the balance weight 52 is disposed on the lower casing of the gear box 30 , that is, the balance weight 52 is located at the bottom of the gear box 30 . Therefore, the effect of lifting the knife by torque is produced. On the basis of achieving the same force of balancing the movement of the reciprocating assembly 50, a lighter weight balance weight 52 can be selected, thereby achieving the effect of reducing the quality of the whole machine. At the same time, the effect of lifting the knife due to the torque will also improve the cutting effect of the tool to a certain extent.
具体实现中,如图9所示,平衡块52上形成有第二容纳部521,用于容纳驱动凸轮70的第二部分72。可以理解的,平衡块52的前端还可固定第二引导槽83内的引导件831。由于第二引导件831固定在平衡块52上,因此驱动凸轮70转动时,凸轮的第二部分72的转动能带动平衡块52在第二支撑架上做往复运动。In a specific implementation, as shown in FIG. 9 , a second accommodating portion 521 is formed on the balance weight 52 for accommodating the second portion 72 of the driving cam 70 . It can be understood that the front end of the balance weight 52 can also fix the guide piece 831 in the second guide slot 83 . Since the second guide member 831 is fixed on the balance weight 52, when the driving cam 70 rotates, the rotation of the second part 72 of the cam can drive the balance weight 52 to reciprocate on the second supporting frame.
在本实施例中,齿轮箱30的下壳体上还形成有用于容纳浮动振动抬刀系统的第四容纳部33。浮动抬刀系统331可以容纳在第四容纳部33内,通过应用浮动振动抬刀系统可以大幅提升工具的单手切割速度。可选的,齿轮箱30的上壳体301也可以设置容纳浮动抬刀系统331的容纳腔。可选的,可以同时在齿轮箱30的上下壳体上同时设置容纳浮动抬刀系统331的容纳腔,以进一步增强工具的浮动抬刀效果。In this embodiment, a fourth accommodating portion 33 for accommodating the floating vibrating tool lifting system is formed on the lower casing of the gear box 30 . The floating tool lifting system 331 can be accommodated in the fourth housing portion 33, and the single-handed cutting speed of the tool can be greatly improved by using the floating vibration lifting system. Optionally, the upper housing 301 of the gear box 30 may also be provided with an accommodating cavity for accommodating the floating knife lifting system 331 . Optionally, an accommodating chamber for accommodating the floating tool lifting system 331 may be provided on the upper and lower housings of the gear box 30 at the same time, so as to further enhance the floating tool lifting effect of the tool.
在本申请实施例中,往复锯中电机配合齿轮箱30内各组件控制刀片做往复切割动作的过程如下:In the embodiment of the present application, the motor in the reciprocating saw cooperates with each component in the gearbox 30 to control the blade to perform reciprocating cutting. The process is as follows:
电机的输出轴驱动主动轮41转动,主动轮41与从动轮42内齿圈啮合以驱 动从动轮42转动;从动轮42通过第一连接销90与往复杆51连接,从而带动往复杆51沿第一支撑件60的第一引导槽81做往复运动;同时从动轮42通过第一连接销90与驱动凸轮70连接,从动轮42转动能带动驱动凸轮70围绕第二连接销91转动;驱动凸轮70的第二部分72容纳在平衡块52的第二容纳部521内,从而能够带动平衡块52沿第一支撑件60的第二引导槽83做往复运动,以平衡往复杆51的往复运动。可以理解的是,往复杆51和平衡块52的往复运动方向基本一致。The output shaft of the motor drives the driving wheel 41 to rotate, and the driving wheel 41 meshes with the inner ring gear of the driven wheel 42 to drive the driven wheel 42 to rotate; The first guide groove 81 of a support member 60 reciprocates; the driven wheel 42 is connected with the driving cam 70 through the first connecting pin 90 at the same time, and the rotation of the driven wheel 42 can drive the driving cam 70 to rotate around the second connecting pin 91; the driving cam 70 The second part 72 of the second part 72 is accommodated in the second accommodating portion 521 of the balance weight 52 so as to drive the balance weight 52 to reciprocate along the second guide groove 83 of the first support member 60 to balance the reciprocation movement of the reciprocating rod 51 . It can be understood that the reciprocating movement directions of the reciprocating rod 51 and the balance weight 52 are basically the same.
在一个实施例中,可以采用摆线齿轮传动代替主动轮41和从动轮42的内啮合传动。In one embodiment, cycloidal gear transmission can be used instead of the internal meshing transmission of the driving wheel 41 and the driven wheel 42 .
在一个实施例中,如图13至15所示,齿轮箱30内部的部分结构与上述实施例中齿轮箱30内的结构不同。需知本实施例中部分组件、构件或者部件等的标号沿用上述实施例中的标号。如图13-图15所示,齿轮箱30内不在设置驱动凸轮70。也就是说,本实施例中驱动平衡块52的传动结构与上述实施例中的不同。In one embodiment, as shown in FIGS. 13 to 15 , part of the structure inside the gearbox 30 is different from the structure inside the gearbox 30 in the above-mentioned embodiments. It should be noted that the numbers of some components, components or components in this embodiment follow the numbers in the above embodiments. As shown in FIGS. 13-15 , the drive cam 70 is not provided in the gear box 30 . That is to say, the transmission structure for driving the balance weight 52 in this embodiment is different from that in the above-mentioned embodiments.
具体实现中,第四连接销93可以连接从动轮42和往复杆51,使得从动轮42能驱动往复杆51做往复运动。往复杆51的下方设有第二驱动件701,第二驱动件701通过固定连接杆7011和第二支撑件80下端的第五安装孔86固定在第二驱动件80下方。可选的,往复杆51的下端面具有第一传动齿511,平衡块52的上端面具有第二传动齿524,第二驱动件701可以是一驱动轮,该驱动轮分别与上述第一传动齿511和第二传动齿524啮合。从而,往复杆51做往复运动时能带动第二驱动件701转动,第二驱动件701的转动将驱动平衡块52做往复运动。在可选实现方式中,还可以包括第三驱动件702,第三驱动件702固定在往复杆51的第三容纳部512中,第三驱动件702的下端面设有第三驱动齿7021。往复杆51在做往复运动的过程中,能带动第三驱动件702做往复运动,第三驱动件702驱动第二驱动件701转动,第二驱动件701的转动带动平衡块52在第二支撑件80内做往复运动。In a specific implementation, the fourth connecting pin 93 can connect the driven wheel 42 and the reciprocating rod 51 so that the driven wheel 42 can drive the reciprocating rod 51 to perform reciprocating motion. A second driving member 701 is arranged below the reciprocating rod 51 , and the second driving member 701 is fixed below the second driving member 80 through the fifth mounting hole 86 at the lower end of the connecting rod 7011 and the second supporting member 80 . Optionally, the lower end surface of the reciprocating rod 51 has a first transmission tooth 511, and the upper end surface of the balance weight 52 has a second transmission tooth 524. The second driving member 701 can be a driving wheel, and the driving wheel is respectively connected to the above-mentioned first transmission gear. The tooth 511 meshes with the second transmission tooth 524 . Therefore, when the reciprocating rod 51 reciprocates, it can drive the second driving member 701 to rotate, and the rotation of the second driving member 701 will drive the balance weight 52 to reciprocate. In an optional implementation manner, a third driving member 702 may also be included, the third driving member 702 is fixed in the third receiving portion 512 of the reciprocating rod 51 , and a third driving tooth 7021 is provided on the lower end surface of the third driving member 702 . During the reciprocating movement, the reciprocating rod 51 can drive the third driver 702 to reciprocate, the third driver 702 drives the second driver 701 to rotate, and the rotation of the second driver 701 drives the balance weight 52 on the second support. Do reciprocating motion in part 80.
通过采用第二驱动件701驱动平衡块52,避免了平衡块52在做往复运动时与偏心盘53之间的摩擦,从而在一定程度上降低了齿轮箱30内的发热。在齿轮箱30下端发热较轻的情况下,可以选择塑料材质的齿轮箱30下壳体,以降低齿轮箱30的重量。By using the second driving member 701 to drive the balance weight 52 , the friction between the balance weight 52 and the eccentric disk 53 during the reciprocating motion is avoided, thereby reducing the heat generation in the gearbox 30 to a certain extent. When the lower end of the gear box 30 generates less heat, the lower housing of the gear box 30 made of plastic can be selected to reduce the weight of the gear box 30 .
在本实施例中,第二支撑件80位于往复杆51的下方,第二支撑件80内的引导槽或容纳部相应的也发生改变。压片64固定在往复杆51的下方。In this embodiment, the second supporting member 80 is located below the reciprocating rod 51 , and the guiding groove or receiving portion in the second supporting member 80 is also changed correspondingly. The pressing piece 64 is fixed below the reciprocating rod 51 .
需要说明的是,本实施例中,其他部件的设置可以参照上述实施例中的描述,此处不再赘述。It should be noted that, in this embodiment, the configuration of other components may refer to the descriptions in the foregoing embodiments, and details are not repeated here.

Claims (20)

  1. 一种切割工具,包括:A cutting tool comprising:
    机壳,形成有容纳腔和供用户握持的握持部;The casing is formed with an accommodating cavity and a grip portion for the user to grip;
    动力组件,位于所述容纳腔内,用于提供驱动力;a power assembly, located in the accommodating cavity, for providing driving force;
    齿轮箱,位于所述容纳腔内;a gear box located in the accommodating chamber;
    传动组件,至少部分位于所述齿轮箱内,与所述动力组件连接;a transmission assembly, located at least partially within the gearbox, connected to the power assembly;
    往复组件,至少部分位于所述齿轮箱内,与所述传动组件连接,所述往复组件被设置为相对所述机壳往复运动,所述往复组件包括能够用于安装切割附件的安装部;a reciprocating assembly, located at least partially within the gearbox, connected to the transmission assembly, the reciprocating assembly being configured to reciprocate relative to the housing, the reciprocating assembly including a mounting portion configured to mount a cutting accessory;
    第一支撑件,安装在所述机壳前端,用以支撑切割工件;The first support member is installed at the front end of the casing to support the cutting workpiece;
    所述齿轮箱后端到所述第一支撑件前端的距离与所述往复组件的往复行程的比值大于或等于4且小于或等于9。The ratio of the distance from the rear end of the gearbox to the front end of the first support member to the reciprocating stroke of the reciprocating assembly is greater than or equal to 4 and less than or equal to 9.
  2. 根据权利要求1所述的切割工具,其中,所述传动组件包括:The cutting tool of claim 1, wherein the transmission assembly comprises:
    主动轮,与所述动力组件连接;a driving wheel connected with the power assembly;
    从动轮,与所述主动轮内啮合,能被所述主动轮驱动绕第一轴线转动。The driven wheel is internally meshed with the driving wheel and can be driven by the driving wheel to rotate around the first axis.
  3. 根据权利要求2所述的切割工具,其中,所述往复组件包括:The cutting tool of claim 2, wherein the reciprocating assembly comprises:
    往复杆,所述往复杆为全长度扁平件;a reciprocating rod that is a full length flat piece;
    平衡块,设置在所述齿轮箱内,能在所述齿轮箱内做往复运动,以平衡所述往复组件的运动。The balance weight is arranged in the gear box and can reciprocate in the gear box to balance the movement of the reciprocating assembly.
  4. 根据权利要求3所述的切割工具,其中,所述平衡块位于所述齿轮箱最下端。3. The cutting tool of claim 3, wherein the counterweight is located at the lowermost end of the gear case.
  5. 根据权利要求3所述的切割工具,还包括:The cutting tool of claim 3, further comprising:
    第一驱动件,与所述从动轮连接,能被所述从动轮带动,以驱动所述平衡块在所述齿轮箱内沿所述机身轴线往复运动;The first driving member is connected to the driven wheel and can be driven by the driven wheel to drive the balance weight to reciprocate along the axis of the fuselage in the gear box;
    第二支撑件,位于所述齿轮箱内,至少用于支撑所述第一驱动件和所述往复杆。The second supporting member is located in the gear box and at least supports the first driving member and the reciprocating rod.
  6. 根据权利要求5所述的切割工具,其中,所述第二支撑件的上端面向内凹陷形成有:The cutting tool according to claim 5, wherein the upper end surface of the second supporting member is recessed inwardly to form:
    第一引导槽,用于支撑并引导所述往复杆在所述齿轮箱内沿所述机身轴线往复运动;a first guide groove, used to support and guide the reciprocating rod to reciprocate in the gearbox along the axis of the fuselage;
    第一容纳部,用于容纳所述第一驱动件;a first accommodating portion for accommodating the first driving member;
    第二引导槽,用以引导所述平衡块在所述齿轮箱内沿所述机身轴线往复运动;a second guide groove, used to guide the balance weight to reciprocate in the gearbox along the axis of the fuselage;
    所述第二支撑件的下端面向内凹陷形成有:The lower end of the second support member is recessed inwardly to form:
    第三引导槽,用于配合第二引导槽引导平衡块的往复运动。The third guide groove is used to cooperate with the second guide groove to guide the reciprocating movement of the balance weight.
  7. 根据权利要求5所述的切割工具,其中,所述第二支撑件形成有透气通道;The cutting tool according to claim 5, wherein the second support member is formed with a ventilation channel;
    所述齿轮箱的壳体上开设有与所述透气通道的端口相对应的透气孔。Ventilation holes corresponding to ports of the ventilation channel are opened on the casing of the gear box.
  8. 根据权利要求5所述的切割工具,其中,所述第一驱动件为驱动凸轮;The cutting tool of claim 5, wherein the first drive member is a drive cam;
    所述驱动凸轮包括具有第一深度的第一部分和具有第二深度的第二部分。The drive cam includes a first portion having a first depth and a second portion having a second depth.
  9. 根据权利要求8所述的切割工具,还包括:The cutting tool of claim 8, further comprising:
    第一连接销,固定在所述从动轮上,并贯穿所述驱动凸轮第一部分上的第一安装孔;a first connecting pin, fixed on the driven wheel, and passing through the first mounting hole on the first part of the driving cam;
    第二连接销,贯穿所述驱动凸轮的第二部分上的第二安装孔,能将所述驱动凸轮可转动的固定在所述齿轮箱内。The second connecting pin passes through the second installation hole on the second part of the driving cam, and can rotatably fix the driving cam in the gear box.
  10. 根据权利要求8所述的切割工具,其中,所述平衡块上形成有:The cutting tool according to claim 8, wherein said counterweight is formed with:
    第二容纳部,用于容纳所述驱动凸轮的第二部分。The second accommodating part is used for accommodating the second part of the driving cam.
  11. 根据权利要求2所述的切割工具,还包括:The cutting tool of claim 2, further comprising:
    支撑组件,设置在所述动力组件和所述从动轮之间,用于支撑所述动力组件和/或所述从动轮。The support assembly is arranged between the power assembly and the driven wheel, and is used to support the power assembly and/or the driven wheel.
  12. 根据权利要求11所述的切割工具,其中,所述支撑组件包括:The cutting tool of claim 11, wherein the support assembly comprises:
    固定件,位于所述容纳腔内,用于固定所述动力组件;a fixing part, located in the accommodating cavity, for fixing the power assembly;
    支撑轴,位于所述从动轮上,用于支撑所述从动轮;a support shaft, located on the driven wheel, for supporting the driven wheel;
    支撑轴承,安装在所述支撑轴上;a support bearing installed on the support shaft;
    压紧件,位于所述支撑轴承下端;a pressing piece, located at the lower end of the support bearing;
    第三连接销,用于固定所述固定件,并贯穿所述从动轮将所述支撑轴承和所述压紧件紧固在所述从动轮上。The third connecting pin is used for fixing the fixing part and passing through the driven wheel to fasten the support bearing and the pressing part to the driven wheel.
  13. 根据权利要求1所述的切割工具,其中,所述动力组件包括电机;The cutting tool of claim 1, wherein the power pack includes an electric motor;
    所述电机位于所述容纳腔的前端或者后端。The motor is located at the front end or the rear end of the accommodating cavity.
  14. 一种切割工具,包括:A cutting tool comprising:
    机壳,形成有容纳腔和供用户握持的握持部;The casing is formed with an accommodating cavity and a grip portion for the user to grip;
    动力组件,位于所述容纳腔内,用于提供驱动力;a power assembly, located in the accommodating cavity, for providing driving force;
    齿轮箱,位于所述容纳腔内;a gear box located in the accommodating chamber;
    传动组件,至少部分位于所述齿轮箱内,与所述动力组件连接;a transmission assembly, located at least partially within the gearbox, connected to the power assembly;
    往复组件,至少部分位于所述齿轮箱内,与所述传动组件连接,所述往复组件被设置为相对所述机壳往复运动,所述往复组件包括能够用于安装切割附件的安装部;a reciprocating assembly, located at least partially within the gearbox, connected to the transmission assembly, the reciprocating assembly being configured to reciprocate relative to the housing, the reciprocating assembly including a mounting portion configured to mount a cutting accessory;
    第一支撑件,安装在所述机壳前端,用以支撑切割工件;The first support member is installed at the front end of the casing to support the cutting workpiece;
    所述传动组件包括:The transmission assembly includes:
    主动轮,与所述动力组件连接;a driving wheel connected with the power assembly;
    从动轮,与所述主动轮内啮合,能被所述主动轮驱动绕第一轴线转动。The driven wheel is internally meshed with the driving wheel and can be driven by the driving wheel to rotate around the first axis.
  15. 一种切割工具,包括:A cutting tool comprising:
    机壳,形成有容纳腔和供用户握持的握持部;The casing is formed with an accommodating cavity and a grip portion for the user to grip;
    动力组件,位于所述容纳腔内,用于提供驱动力;a power assembly, located in the accommodating cavity, for providing driving force;
    齿轮箱,位于所述容纳腔内;a gear box located in the accommodating chamber;
    传动组件,至少部分位于所述齿轮箱内,与所述动力组件连接;a transmission assembly, located at least partially within the gearbox, connected to the power assembly;
    往复组件,至少部分位于所述齿轮箱内,与所述传动组件连接,所述往复组件被设置为相对所述机壳往复运动,所述往复组件包括能够用于安装切割附件的安装部;a reciprocating assembly, located at least partially within the gearbox, connected to the transmission assembly, the reciprocating assembly being configured to reciprocate relative to the housing, the reciprocating assembly including a mounting portion configured to mount a cutting accessory;
    第一支撑件,安装在所述机壳前端,用以支撑切割工件;The first support member is installed at the front end of the casing to support the cutting workpiece;
    所述往复组件包括:The reciprocating components include:
    往复杆,所述往复杆为全长度扁平件,能沿所述机身轴线方向做往复运动;a reciprocating rod, the reciprocating rod is a full-length flat part capable of reciprocating motion along the axial direction of the fuselage;
    平衡块,设置在所述齿轮箱最下端,能在所述齿轮箱内做往复运动,以平衡所述往复组件的运动。The balance weight is arranged at the lowermost end of the gear box and can reciprocate in the gear box to balance the movement of the reciprocating assembly.
  16. 根据权利要求15所述的切割工具,还包括:The cutting tool of claim 15, further comprising:
    第二驱动件,设置在所述往复杆和所述平衡块之间,能被所述往复杆驱动,并带动所述平衡块在所述齿轮箱内做往复运动,以平衡所述往复组件的运动。The second driving member is arranged between the reciprocating rod and the balance weight, can be driven by the reciprocating rod, and drives the balance weight to reciprocate in the gearbox to balance the reciprocating assembly sports.
  17. 根据权利要求16所述的切割工具,其中,所述往复杆的下端面具有第 一传动齿;所述平衡块的上端面设有第二传动齿;The cutting tool according to claim 16, wherein the lower end surface of the reciprocating rod has a first transmission tooth; the upper end surface of the balance weight is provided with a second transmission tooth;
    第二驱动件,设置在所述往复杆和所述平衡块之间,分别与所述第一传动齿和所述第二传动齿啮合,能被所述往复杆驱动,并带动所述平衡块在所述齿轮箱内做往复运动,以平衡所述往复组件的运动。The second driving member is arranged between the reciprocating rod and the balance weight, meshes with the first transmission gear and the second transmission gear respectively, can be driven by the reciprocation rod, and drives the balance weight reciprocating motion within the gearbox to balance motion of the reciprocating assembly.
  18. 根据权利要求15所述的切割工具,还包括:The cutting tool of claim 15, further comprising:
    第四连接销,用于连接所述从动轮和所述往复杆,以使所述从动轮能驱动所述往复杆做往复运动。The fourth connecting pin is used to connect the driven wheel and the reciprocating rod, so that the driven wheel can drive the reciprocating rod to perform reciprocating motion.
  19. 根据权利要求15所述的切割工具,其中,所述齿轮箱后端到所述第一支撑件前端的距离与所述往复组件的往复行程的比值为5。The cutting tool according to claim 15, wherein the ratio of the distance from the rear end of the gear box to the front end of the first support member to the reciprocating stroke of the reciprocating assembly is 5.
  20. 根据权利要求15所述的切割工具,其中,所述传动组件包括:The cutting tool of claim 15, wherein the transmission assembly comprises:
    主动轮,与所述动力组件连接;a driving wheel connected with the power assembly;
    从动轮,与所述主动轮内啮合,所述主动轮的直径小于或等于所述从动轮的内半径。The driven wheel is internally meshed with the driving wheel, and the diameter of the driving wheel is smaller than or equal to the inner radius of the driven wheel.
PCT/CN2022/105244 2021-08-25 2022-07-12 Cutting tool WO2023024738A1 (en)

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Citations (5)

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US3461732A (en) * 1966-12-19 1969-08-19 Rockwell Mfg Co Portable power driven reciprocating saw
CN2688429Y (en) * 2003-12-11 2005-03-30 苏州宝时得电动工具有限公司 Eccentric reciprocating mechanism of electric cutting saw
US20200398393A1 (en) * 2019-06-24 2020-12-24 Black & Decker Inc. Reciprocating tool having planetary gear assembly and counterweighting assembly
CN213224580U (en) * 2020-07-03 2021-05-18 浙江亚特电器有限公司 Reciprocating saw
CN113199082A (en) * 2021-05-25 2021-08-03 南京久驰机电实业有限公司 Reciprocating saw

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3461732A (en) * 1966-12-19 1969-08-19 Rockwell Mfg Co Portable power driven reciprocating saw
CN2688429Y (en) * 2003-12-11 2005-03-30 苏州宝时得电动工具有限公司 Eccentric reciprocating mechanism of electric cutting saw
US20200398393A1 (en) * 2019-06-24 2020-12-24 Black & Decker Inc. Reciprocating tool having planetary gear assembly and counterweighting assembly
CN213224580U (en) * 2020-07-03 2021-05-18 浙江亚特电器有限公司 Reciprocating saw
CN113199082A (en) * 2021-05-25 2021-08-03 南京久驰机电实业有限公司 Reciprocating saw

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