WO2023024273A1 - Non-oxide y3si2c2 sintering aid, high-performance silicon nitride ceramic substrate, and preparation methods therefor - Google Patents

Non-oxide y3si2c2 sintering aid, high-performance silicon nitride ceramic substrate, and preparation methods therefor Download PDF

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WO2023024273A1
WO2023024273A1 PCT/CN2021/130573 CN2021130573W WO2023024273A1 WO 2023024273 A1 WO2023024273 A1 WO 2023024273A1 CN 2021130573 W CN2021130573 W CN 2021130573W WO 2023024273 A1 WO2023024273 A1 WO 2023024273A1
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oxide
silicon nitride
furnace
sintering aid
sintering
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伍尚华
黄瑶
黄民忠
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广东工业大学
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Definitions

  • the invention relates to the technical field of silicon nitride ceramic preparation, in particular to a non-oxide Y3Si2C2 sintering aid, a high- performance silicon nitride ceramic substrate and a preparation method thereof.
  • silicon nitride ceramic substrate must carry and protect the entire device during use, and a certain thermal stress will also be generated during the exothermic cooling process, there are certain requirements for the strength of the silicon nitride substrate. A sufficiently high strength must be ensured to ensure a long service life of electronic devices, so it is particularly important to prepare silicon nitride ceramics with high thermal conductivity and high strength.
  • Silicon nitride is a compound with strong covalent bonds. It mainly exists in two phases, namely ⁇ phase and ⁇ phase. The crystal forms of the two phases are all hexagonal. On the c-axis, the ⁇ -type unit cell constant is about twice that of the ⁇ -type, so the microstructure of the ⁇ -phase tends to be rod-shaped, and the ⁇ -phase tends to be equiaxed, which also has a certain impact on the thermal conductivity. Because of the lack of freely movable electrons as heat carriers, the heat conduction is achieved through the vibration between lattices. Lattice vibration is a kind of non-harmonic vibration, and the vibration energy is quantized, called phonon.
  • Phonons achieve heat transfer by restricting each other and coordinating vibrations in the lattice vibration process, and the mean free path of phonons determines the efficiency of heat transfer.
  • the phonon mean free path is mainly affected by the scattering caused by the collision between phonons, and the scattering caused by the interaction between phonons and crystal grain boundary phases, defects and impurities.
  • the ideal crystal is a non-elastic body, and the main source of thermal resistance is the collision between phonons, that is, the thermal conductivity is determined by the mean free path of phonons, and will not be affected by structural elements.
  • the actual crystal is an elastic body, and there are various defects, oxygen impurities, and additives that interfere with and scatter phonon propagation, resulting in a decrease in the thermal conductivity of the material.
  • silicon nitride has a broad application market.
  • the market of high-performance silicon nitride substrates is mainly monopolized by Toshiba, Kyocera, Denka and MARUWA of Japan and Rogers of the United States.
  • the rate is still low, and although the Shanghai Institute of Ceramics has obtained a silicon nitride ceramic substrate with a maximum of 136.9W/(m K), it is still in the laboratory test stage and there is still a distance from mass production, so it is necessary for high thermal conductivity
  • the research on the preparation process of silicon nitride substrate is very necessary.
  • the technical problem to be solved by the present invention is how to provide a suitable sintering aid, combined with a sintering method, to improve thermal conductivity and obtain a high-performance silicon nitride ceramic substrate.
  • the present invention uses a vacuum pressure sintering method to prepare a silicon nitride ceramic substrate with high thermal conductivity and high mechanical properties, so as to improve the density, bending strength and thermal conductivity of the silicon nitride ceramic substrate.
  • the present invention proposes the following technical solutions:
  • the present invention provides a method for preparing a non-oxide sintering aid Y 3 Si 2 C 2 , comprising the following steps:
  • step S3 the sintering operation of the vacuum inert atmosphere tube furnace is as follows: when the vacuum degree in the furnace body reaches -0.1MPa, argon gas is introduced into the furnace to 0MPa, and the vacuum pumping-argon gas is repeated Operation, start heating when the pressure in the furnace is about 1MPa; when the tube furnace starts to heat, flow argon into the furnace, continue to heat up to 1100°C, keep it warm for two hours, and finally cool down.
  • step S3 the powder body that sintering completes will boil 30 to 60 minutes, and wash more than four times with deionized water.
  • step S1 the molar mass ratio of silicon carbide and metal yttrium is 2-5:1-4.
  • the metal salt is at least one selected from sodium chloride, potassium chloride, lithium chloride, and calcium chloride.
  • the metal salt is selected from any two of sodium chloride, potassium chloride, lithium chloride and calcium chloride.
  • the metal salt is selected from sodium chloride and potassium chloride, and the molar mass ratio of the two is 1-4:8-32.
  • the metal salt is selected from lithium chloride and calcium chloride, and the molar mass ratio of the two is 1-4:8-32.
  • the metal salt should be a low-melting metal salt, which can be boiled, etc. removed so as not to remain in the product.
  • the present invention also provides the application of a non-oxide sintering aid Y 3 Si 2 C 2 as a ceramic sintering aid, and the non-oxide sintering aid Y 3 Si 2 C 2 is described in the first aspect
  • the preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 is prepared.
  • the present invention provides a method for preparing a high-performance silicon nitride ceramic substrate, which is characterized in that it includes the following steps:
  • the non-oxide sintering aid Y 3 Si 2 C 2 is prepared by the preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 described in the first aspect.
  • the non-oxide Y 3 Si 2 C 2 sintering aid is 0-10 parts, such as 0 parts, 1 part, 3 parts, 5 parts, 7 parts, 9 parts, 10 parts; 0-10 parts of rare earth oxides, such as 0 parts, 1 part, 3 parts, 5 parts, 7 parts, 9 parts, 10 parts.
  • the silicon nitride is made of high-purity silicon nitride powder, the ⁇ -phase weight percentage is greater than 83, the particle size is preferably 0.3-10 ⁇ m, and the distribution is unimodal.
  • the impurity content of the non-oxide sintering aid Y 3 Si 2 C 2 does not exceed 0.07%.
  • the mold used for molding is a dry pressing mold, and its size depends on the size of the ceramic substrate.
  • step T2 the mixed powder is put into a dry pressing mold, and the powder is compacted by a hydraulic press with a pressure of 5-15 MPa.
  • the sintering furnace used for vacuum pressure sintering in the present invention is a vacuum pressure sintering furnace.
  • step T3 the vacuum pressure sintering operation is, when the vacuum degree in the furnace body reaches 100Pa, nitrogen gas is introduced into the furnace to 1-3MPa, and the vacuum pumping-nitrogen gas operation is repeated until the pressure in the furnace reaches 1-3 MPa. Start heating when the temperature is below 0.01Pa; when the temperature in the furnace is lower than 800°C, fill the furnace with nitrogen, continue to raise the temperature to 1800-2000°C, and finally cool down and lower the pressure.
  • the rare earth oxide is one or more of magnesium oxide, yttrium oxide, and ytterbium oxide; magnesium oxide and yttrium oxide are preferred, and the particle size is preferably 1-20 ⁇ m.
  • step T1 the specific operation of grinding is to add absolute ethanol to the raw material for planetary ball grinding, and the grinding medium is silicon nitride balls, wherein silicon nitride balls: absolute ethanol: weight of raw materials The ratio is 2-5:1-5:1, the ball milling time is 6-12h; the ball milling speed is 250-500r/min.
  • the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
  • the ball-to-material mass ratio during grinding is preferably 3:1.
  • the present invention also provides a high-performance silicon nitride ceramic substrate, which is prepared by the method for preparing a high-performance silicon nitride ceramic substrate described in the third aspect.
  • pressure sintering is to apply a certain gas pressure while heating, usually nitrogen, and the pressure range is 1-10MPa, so as to suppress the decomposition and weight loss of ceramics at high temperatures, thereby increasing the temperature, so compared to
  • air pressure sintering can significantly increase the sintering temperature, which can make the contact between grains closer, and the content of pores is less, so that the silicon nitride ceramics are densified, and the preparation performance is better at a lower cost, and the shape is complex. products and achieve mass production.
  • Sintering aids such as non-oxide sintering aids Y 3 Si 2 C 2 and rare earth oxides can form a low-melting point eutectic with silicon nitride powder at high temperature, and play a role in liquid phase sintering, thereby promoting the matrix
  • the densification behavior also reduces the sintering temperature and holding time, as well as the content of oxygen impurities, inhibits the formation of large-sized silicon nitride crystals, and improves the flexural strength of ceramic materials.
  • the preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 provided by the present invention uses silicon carbide and metal yttrium as the main raw materials, supplemented by metal salts, prepared by molten salt method, and introduces low melting point in conventional solid phase reaction
  • a new synthetic method of using salt as a flux to synthesize non-oxide Y 3 Si 2 C 2 can obtain a non-oxide Y 3 Si 2 C 2 sintering aid.
  • Traditional sintering aids usually use two or more rare earth oxides to improve the thermal conductivity of silicon nitride ceramics, but this will increase the introduction of oxygen impurities, which will affect the thermal conductivity instead.
  • the non-oxide sintering aid Y 3 Si 2 C 2 prepared by the method of the present invention can be added to silicon nitride ceramic raw materials as a sintering aid to significantly reduce the influence of oxygen impurities on the thermal conductivity of silicon nitride ceramics.
  • the preparation method of the high-performance silicon nitride ceramic substrate provided by the present invention uses non-oxide sintering aids Y 3 Si 2 C 2 and rare earth oxides as sintering aids, and its addition helps to reduce the oxygen content of oxide sintering aids.
  • the introduction of impurities promotes sintering density; the selected sintering aid can react with oxygen impurities to purify the crystal lattice and effectively improve thermal conductivity.
  • the preparation method of the present invention is a vacuum thermal sintering method. Under the action of furnace pressure and flowing nitrogen atmosphere, it is beneficial to the formation of silicon nitride, further promotes the densification of sintering, and can effectively reduce the size of crystal grains, thereby improving The flexural strength of ceramics.
  • the high-performance silicon nitride ceramic substrate prepared by the vacuum pressure sintering method provided by the present invention is prepared by the vacuum pressure sintering method by matching the sintering aid of rare earth oxide and non-oxide sintering aid Y 3 Si 2 C 2 Silicon nitride ceramic substrate, the performance of the obtained ceramic substrate is greatly improved, the thermal conductivity can reach 90W ⁇ m -1 ⁇ K -1 , the strength can reach 860MPa, and the density can be calculated according to the principle of Archimedes by boiling water. 99.7%.
  • Fig. 1 is an XRD pattern of the non-oxide sintering aid Y 3 Si 2 C 2 prepared in Example 1 of the present invention.
  • This example provides a non-oxide sintering aid Y 3 Si 2 C 2 prepared by vacuum pressure sintering method and the corresponding preparation method:
  • Silicon carbide powder is used as the standard raw material, plus metal yttrium with a molar mass ratio of 3:2 to silicon carbide, and then sodium chloride and potassium chloride with a molar mass ratio of 1:8.
  • the volume ratio of silicon carbide and metal yttrium to sodium chloride and potassium chloride is 1:2, put them into a grinding bowl and grind them, and mix them uniformly to obtain a mixed powder;
  • This example provides a non-oxide sintering aid Y 3 Si 2 C 2 prepared by vacuum pressure sintering method and the corresponding preparation method:
  • Silicon carbide powder is used as the reference raw material, metal yttrium with a molar mass ratio of 4:2 to silicon carbide is added, and sodium chloride and potassium chloride with a molar mass ratio of 1:17 are added.
  • the volume ratio of silicon carbide and metal yttrium to sodium chloride and potassium chloride is 1:4, put them into a grinding bowl and grind them, and mix them uniformly to obtain a mixed powder;
  • This example provides a non-oxide sintering aid Y 3 Si 2 C 2 prepared by vacuum pressure sintering method and the corresponding preparation method:
  • Silicon carbide powder is used as the standard raw material, plus metal yttrium with a molar mass ratio of 5:2 to silicon carbide, and then lithium chloride and calcium chloride with a molar mass ratio of 3:26.
  • the volume ratio of silicon carbide and metal yttrium to lithium chloride and calcium chloride is 1:7, put them into a grinding bowl and grind them, and mix them uniformly to obtain a mixed powder;
  • the specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
  • the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
  • the ball-to-material mass ratio during grinding is preferably 3:1.
  • the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
  • the thermal conductivity of silicon nitride ceramics prepared by the above process can reach 90W ⁇ m -1 ⁇ K -1 , the strength is 860MPa, and the density is 99.7% calculated according to the principle of Archimedes by using the method of boiling water.
  • the specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
  • the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
  • the ball-to-material mass ratio during grinding is preferably 3:1.
  • the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
  • the thermal conductivity of the silicon nitride ceramics prepared by the above process can reach 87W ⁇ m -1 ⁇ K -1 , the strength is 893MPa, and the density is calculated to be 97.5% by the method of boiling water according to the Archimedes principle.
  • the specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
  • the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
  • the ball-to-material mass ratio during grinding is preferably 3:1.
  • the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
  • the thermal conductivity of silicon nitride ceramics prepared by the above process can reach 83W ⁇ m -1 ⁇ K -1 , the strength is 882MPa, and the density is 98.1% calculated according to the principle of Archimedes by using boiling water method.
  • the specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
  • the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
  • the ball-to-material mass ratio during grinding is preferably 3:1.
  • the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
  • the thermal conductivity of the silicon nitride ceramics prepared by the above process can reach 70W ⁇ m -1 ⁇ K -1 , the strength is 882MPa, and the density is calculated to be 98.1% by the method of boiling water according to the principle of Archimedes.
  • the high-performance silicon nitride ceramic substrate prepared by the vacuum pressure sintering method provided by the present invention is combined with non-oxide sintering aids Y3Si2C2 and rare earth oxides as sintering aids, and the vacuum pressure sintering method is used to prepare silicon nitride ceramic substrates.
  • the performance of the obtained ceramic substrate is greatly improved.
  • the thermal conductivity of the obtained ceramic substrate can reach 90W ⁇ m -1 ⁇ K -1 , and the strength can reach 860MPa. 99.7%.

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Abstract

A non-oxide Y3Si2C2 sintering aid, a high-performance silicon nitride ceramic substrate, and preparation methods therefor, relating to the technical field of silicon nitride ceramic preparation. In the preparation method for the non-oxide Y3Si2C2 sintering aid, preparation is implemented by means of a flux method by using silicon carbide and metal yttrium as main raw materials and using sodium chloride and potassium chloride as supplements; the method is a synthesis method for synthesizing the non-oxide Y3Si2C2 by introducing a low melting point salt as a fluxing agent in a conventional solid phase reaction; a non-oxide Y3Si2C2 sintering aid can be obtained. In the preparation method for the high-performance silicon nitride ceramic substrate, the non-oxide Y3Si2C2 and a rare earth oxide are used as sintering aids, and the addition of said non-oxide and the rare earth oxide facilitates reducing introduction of oxygen impurities in ab oxide sintering aid and promoting sintering densification; the selected sintering aids can react with the oxygen impurities to purify lattices and effectively improve thermal conductivity.

Description

一种非氧化物Y 3Si 2C 2烧结助剂、高性能氮化硅陶瓷基板及其制备方法 A non-oxide Y 3Si 2C 2 Sintering aid, high-performance silicon nitride ceramic substrate and preparation method thereof 技术领域technical field
本发明涉及氮化硅陶瓷制备技术领域,尤其涉及一种非氧化物Y 3Si 2C 2烧结助剂、高性能氮化硅陶瓷基板及其制备方法。 The invention relates to the technical field of silicon nitride ceramic preparation, in particular to a non-oxide Y3Si2C2 sintering aid, a high- performance silicon nitride ceramic substrate and a preparation method thereof.
背景技术Background technique
随着高功率集成电路(IC)、高功率IGBT模块及LED、高频通信、LED照明、新能源汽车、高铁、风能和光伏发电等新兴领的发展,对基板封装材料提出了更高的要求。由于氮化硅陶瓷基板在使用的过程中必须对整个器件进行承载以及保护,而且在放热冷却的过程中也会产生一定的热应力作用,所以对氮化硅基板的强度有一定的要求,须保证足够高的强度才能保证电子器件较长的使用寿命,因此制备具有高导热高强度的氮化硅陶瓷尤为重要。With the development of high-power integrated circuits (ICs), high-power IGBT modules and LEDs, high-frequency communications, LED lighting, new energy vehicles, high-speed rail, wind energy and photovoltaic power generation, higher requirements are placed on substrate packaging materials . Since the silicon nitride ceramic substrate must carry and protect the entire device during use, and a certain thermal stress will also be generated during the exothermic cooling process, there are certain requirements for the strength of the silicon nitride substrate. A sufficiently high strength must be ensured to ensure a long service life of electronic devices, so it is particularly important to prepare silicon nitride ceramics with high thermal conductivity and high strength.
氮化硅是强共价键化合物,主要以两种相形式存在,分别是α相和β相,两种相的晶型均为六方晶系,单位晶胞常数在a轴方向很接近,但在c轴上β型晶胞常数大约是α型的两倍,所以β相的显微结构趋向于棒状,α相则趋向于等轴状,这也对热导率的高低产生了一定影响。因为缺少可自由移动的电子作为导热载体,所以其导热是通过晶格间的振动实现的。晶格振动即一种非简谐振动,振动能量是量子化的,称为声子。声子通过在晶格振动过程中相互制约和协调振动实现热传递,而声子的平均自由程决定了传热的效率。其中声子平均自由程又主要受声子间的碰撞而因其的散射、声子与晶体的晶界相、缺陷及杂质作用而引起的散射所影响。理想晶体是一种非弹性体,热阻的主要来源是声子之间的碰撞,即热导率则由声子的平均自由程决定,不会受到结构基元的影响。而实际晶体是一种弹性体,存在各种缺陷、氧杂质和助剂第二相等干扰和散射声子传播,导致材料热导率降低。Silicon nitride is a compound with strong covalent bonds. It mainly exists in two phases, namely α phase and β phase. The crystal forms of the two phases are all hexagonal. On the c-axis, the β-type unit cell constant is about twice that of the α-type, so the microstructure of the β-phase tends to be rod-shaped, and the α-phase tends to be equiaxed, which also has a certain impact on the thermal conductivity. Because of the lack of freely movable electrons as heat carriers, the heat conduction is achieved through the vibration between lattices. Lattice vibration is a kind of non-harmonic vibration, and the vibration energy is quantized, called phonon. Phonons achieve heat transfer by restricting each other and coordinating vibrations in the lattice vibration process, and the mean free path of phonons determines the efficiency of heat transfer. Among them, the phonon mean free path is mainly affected by the scattering caused by the collision between phonons, and the scattering caused by the interaction between phonons and crystal grain boundary phases, defects and impurities. The ideal crystal is a non-elastic body, and the main source of thermal resistance is the collision between phonons, that is, the thermal conductivity is determined by the mean free path of phonons, and will not be affected by structural elements. However, the actual crystal is an elastic body, and there are various defects, oxygen impurities, and additives that interfere with and scatter phonon propagation, resulting in a decrease in the thermal conductivity of the material.
在2001年Watari等就猜测β-Si 3N 4的室温热导率上限值能到达400W/(m·K),Hirosaki则在2002年结合了分子动力学方法和Green-Kubo方程计算出了单晶α-Si 3N 4和β-Si 3N 4在a,c轴的理论室温热导率,分别为105W/(m·K)和225W/(m·K),170W/(m·K)和450W/(m·K),但研究者们实验所获得的多晶氮化硅热导率到目前 为止最高也仅能获得177W/(m·K)的氮化硅陶瓷,且为了获得该数值也付出了极高的代价。 In 2001, Watari et al. predicted that the upper limit of room temperature thermal conductivity of β-Si 3 N 4 could reach 400W/(m K), and Hirosaki calculated it in 2002 by combining molecular dynamics method and Green-Kubo equation Theoretical room temperature thermal conductivities of single crystal α-Si 3 N 4 and β-Si 3 N 4 on a, c axis are 105W/(m·K) and 225W/(m·K), 170W/( m K) and 450W/(m K), but the thermal conductivity of polycrystalline silicon nitride obtained by the researchers so far is the highest and only 177W/(m K) of silicon nitride ceramics can be obtained, And in order to obtain this value, a very high price was paid.
氮化硅作为综合性能最好的陶瓷之一,具有广阔的应用市场。目前高性能氮化硅基板的市场主要由日本的东芝、京瓷、Denka和MARUWA和美国的罗杰斯等垄断,国内的氮化硅基板生产商威海圆环所产的基板与国际品牌性能接近,但占有率仍较低,而上海硅酸盐研究所虽最高获得了136.9W/(m K)的氮化硅陶瓷基板,但仍在实验室试验阶段,离量产还有一段距离,所以对高热导氮化硅基板制备工艺的研究非常必要。As one of the ceramics with the best comprehensive performance, silicon nitride has a broad application market. At present, the market of high-performance silicon nitride substrates is mainly monopolized by Toshiba, Kyocera, Denka and MARUWA of Japan and Rogers of the United States. The rate is still low, and although the Shanghai Institute of Ceramics has obtained a silicon nitride ceramic substrate with a maximum of 136.9W/(m K), it is still in the laboratory test stage and there is still a distance from mass production, so it is necessary for high thermal conductivity The research on the preparation process of silicon nitride substrate is very necessary.
发明内容Contents of the invention
本发明所要解决的技术问题是如何提供合适的烧结助剂,结合烧结方式,以提高热导率、获得高性能氮化硅陶瓷基板。The technical problem to be solved by the present invention is how to provide a suitable sintering aid, combined with a sintering method, to improve thermal conductivity and obtain a high-performance silicon nitride ceramic substrate.
为了解决上述问题,本发明采用真空气压烧结法来制备高导热高力学性能氮化硅陶瓷基板,以提高氮化硅陶瓷基板的致密度、抗弯强度、热导率。In order to solve the above problems, the present invention uses a vacuum pressure sintering method to prepare a silicon nitride ceramic substrate with high thermal conductivity and high mechanical properties, so as to improve the density, bending strength and thermal conductivity of the silicon nitride ceramic substrate.
具体地,本发明提出以下技术方案:Specifically, the present invention proposes the following technical solutions:
第一方面,本发明提供一种非氧化物烧结助剂Y 3Si 2C 2的制备方法,包括以下步骤: In a first aspect, the present invention provides a method for preparing a non-oxide sintering aid Y 3 Si 2 C 2 , comprising the following steps:
S1、将碳化硅和金属钇的混合物与金属盐按体积比1:2-8在玛瑙研磨钵中研磨,混合均匀,得到混合粉体;S1. Grinding the mixture of silicon carbide and metal yttrium and the metal salt in an agate grinding bowl at a volume ratio of 1:2-8, and mixing them uniformly to obtain a mixed powder;
S2、将混合粉体装入氧化铝坩锅中,盖上坩锅盖,防止爆沸污染炉腔;S2. Put the mixed powder into an alumina crucible, and cover the crucible to prevent bumping from contaminating the furnace cavity;
S3、将氧化铝坩锅放置于管式炉刚玉管内,进行抽真空惰性气氛管式炉烧结,烧结完成即得到非氧化物Y 3Si 2C 2S3. Put the alumina crucible in the corundum tube of the tube furnace, and carry out sintering in the tube furnace in a vacuumed inert atmosphere. After the sintering is completed, the non-oxide Y 3 Si 2 C 2 is obtained.
其进一步地技术方案为,步骤S3中,抽真空惰性气氛管式炉烧结操作为,当炉体内真空度达到-0.1MPa时,向炉内通入氩气至0MPa,重复抽真空-通氩气操作,至炉内压力在1MPa左右时开始加热;在管式炉开始加热时,将炉内通入流动氩气,继续升温至1100℃,保温两小时,最后冷却。Its further technical solution is that in step S3, the sintering operation of the vacuum inert atmosphere tube furnace is as follows: when the vacuum degree in the furnace body reaches -0.1MPa, argon gas is introduced into the furnace to 0MPa, and the vacuum pumping-argon gas is repeated Operation, start heating when the pressure in the furnace is about 1MPa; when the tube furnace starts to heat, flow argon into the furnace, continue to heat up to 1100°C, keep it warm for two hours, and finally cool down.
其进一步地技术方案为,加热时,升温速率为5℃/min,冷却时,降温速率以5℃/min降至500℃,然后随炉冷却。Its further technical solution is that when heating, the temperature rise rate is 5°C/min, and when cooling, the temperature drop rate is 5°C/min down to 500°C, and then cooled with the furnace.
其进一步地技术方案为,步骤S3中,烧结完成的粉体要煮沸三十至六十分 钟,并用去离子水清洗四次以上。Its further technical scheme is, in step S3, the powder body that sintering completes will boil 30 to 60 minutes, and wash more than four times with deionized water.
其进一步地技术方案为,步骤S1中,碳化硅和金属钇的摩尔质量比为2-5:1-4。Its further technical solution is that in step S1, the molar mass ratio of silicon carbide and metal yttrium is 2-5:1-4.
其进一步地技术方案为,所述金属盐选自氯化钠、氯化钾、氯化锂、氯化钙中的至少一种。Its further technical solution is that the metal salt is at least one selected from sodium chloride, potassium chloride, lithium chloride, and calcium chloride.
优选地,所述金属盐选自氯化钠、氯化钾、氯化锂、氯化钙中的任意两种。Preferably, the metal salt is selected from any two of sodium chloride, potassium chloride, lithium chloride and calcium chloride.
更优选地,所述金属盐选自氯化钠和氯化钾,二者的摩尔质量比为1-4:8-32。More preferably, the metal salt is selected from sodium chloride and potassium chloride, and the molar mass ratio of the two is 1-4:8-32.
更优选地,所述金属盐选自氯化锂和氯化钙,二者的摩尔质量比为1-4:8-32。More preferably, the metal salt is selected from lithium chloride and calcium chloride, and the molar mass ratio of the two is 1-4:8-32.
需要说明的是,盐的存在会影响最终陶瓷的性能,因此,在制备非氧化物烧结助剂Y 3Si 2C 2时,所述金属盐应为低熔点金属盐,可通过水煮等方式去除,从而不会残留在产物中。 It should be noted that the presence of salt will affect the performance of the final ceramics. Therefore, when preparing the non-oxide sintering aid Y 3 Si 2 C 2 , the metal salt should be a low-melting metal salt, which can be boiled, etc. removed so as not to remain in the product.
第二方面,本发明还提供一种非氧化物烧结助剂Y 3Si 2C 2作为陶瓷烧结助剂的应用,所述非氧化物烧结助剂Y 3Si 2C 2是第一方面所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法制备得到。 In the second aspect, the present invention also provides the application of a non-oxide sintering aid Y 3 Si 2 C 2 as a ceramic sintering aid, and the non-oxide sintering aid Y 3 Si 2 C 2 is described in the first aspect The preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 is prepared.
第三方面,本发明提供一种高性能氮化硅陶瓷基板的制备方法,其特征在于,包括以下步骤:In a third aspect, the present invention provides a method for preparing a high-performance silicon nitride ceramic substrate, which is characterized in that it includes the following steps:
T1、按重量份计,将氮化硅90-100份,非氧化物Y 3Si 2C 2烧结助剂0-10份,稀土氧化物0-10份,进行研磨,混合均匀,得到混合粉体; T1. In parts by weight, grind 90-100 parts of silicon nitride, 0-10 parts of non-oxide Y 3 Si 2 C 2 sintering aid, and 0-10 parts of rare earth oxide, and mix them uniformly to obtain a mixed powder body;
T2、将混合粉体装入干压模具中,压实,得到胚体,将胚体放入氮化硼坩锅中;T2. Put the mixed powder into a dry pressing mold, compact it to obtain an embryo body, and put the embryo body into a boron nitride crucible;
T3、将氮化硼坩锅放置于炉腔内,炉体压力由0MPa升高到0.3-0.8MPa,固定石墨模具,进行抽真空气压烧结,烧结完成即得到高性能氮化硅陶瓷基板;T3. Place the boron nitride crucible in the furnace cavity, raise the pressure of the furnace body from 0MPa to 0.3-0.8MPa, fix the graphite mold, and carry out vacuum pressure sintering. After the sintering is completed, a high-performance silicon nitride ceramic substrate is obtained;
其中,所述非氧化物烧结助剂Y 3Si 2C 2是由第一方面所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法制备得到。 Wherein, the non-oxide sintering aid Y 3 Si 2 C 2 is prepared by the preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 described in the first aspect.
具体地,步骤T1的混合粉体中,非氧化物Y 3Si 2C 2烧结助剂0-10份,例如0份、1份、3份、5份、7份、9份、10份;稀土氧化物0-10份,例如0份、1份、3份、5份、7份、9份、10份。 Specifically, in the mixed powder in step T1, the non-oxide Y 3 Si 2 C 2 sintering aid is 0-10 parts, such as 0 parts, 1 part, 3 parts, 5 parts, 7 parts, 9 parts, 10 parts; 0-10 parts of rare earth oxides, such as 0 parts, 1 part, 3 parts, 5 parts, 7 parts, 9 parts, 10 parts.
具体地,氮化硅选用高纯度氮化硅粉体,α相重量百分含量>83,粒径优选0.3-10μm,呈单峰分布。Specifically, the silicon nitride is made of high-purity silicon nitride powder, the α-phase weight percentage is greater than 83, the particle size is preferably 0.3-10 μm, and the distribution is unimodal.
具体地,非氧化物烧结助剂Y 3Si 2C 2杂质含量不超过0.07%。 Specifically, the impurity content of the non-oxide sintering aid Y 3 Si 2 C 2 does not exceed 0.07%.
具体地,装模采用的模具为干压模具,尺寸根据陶瓷基板的大小而定。Specifically, the mold used for molding is a dry pressing mold, and its size depends on the size of the ceramic substrate.
具体地,步骤T2中,将混合粉体装入干压模具中,采用液压机5-15MPa压力将粉体压实。Specifically, in step T2, the mixed powder is put into a dry pressing mold, and the powder is compacted by a hydraulic press with a pressure of 5-15 MPa.
具体地,本发明进行抽真空气压烧结时用的烧结炉为真空气压烧结炉。Specifically, the sintering furnace used for vacuum pressure sintering in the present invention is a vacuum pressure sintering furnace.
其进一步地技术方案为,步骤T3中,抽真空气压烧结操作为,当炉体内真空度达到100Pa时,向炉内通入氮气至1-3MPa,重复抽真空-通氮气操作,至炉内压力在0.01Pa以下时开始加热;在炉内温度低于800℃时,将炉内通满氮气,继续升温至1800-2000℃,最后冷却降压。Its further technical solution is that in step T3, the vacuum pressure sintering operation is, when the vacuum degree in the furnace body reaches 100Pa, nitrogen gas is introduced into the furnace to 1-3MPa, and the vacuum pumping-nitrogen gas operation is repeated until the pressure in the furnace reaches 1-3 MPa. Start heating when the temperature is below 0.01Pa; when the temperature in the furnace is lower than 800°C, fill the furnace with nitrogen, continue to raise the temperature to 1800-2000°C, and finally cool down and lower the pressure.
其进一步地技术方案为,加热时,当温度从600-900℃升至1300-1600℃时,通入氮气至炉内压强为一个大气压,且保持流动氮气气氛,氮气流量压力控制在1-3Mpa;当温度升至1450-1750℃时,保温1-3h;温度从1450-1750℃升至1800-2000℃时,炉体氮气压力保持不变,随后保温8-12h,然后冷却,降压。Its further technical solution is that when heating, when the temperature rises from 600-900°C to 1300-1600°C, nitrogen gas is introduced until the pressure in the furnace is 1 atmosphere, and the flowing nitrogen atmosphere is maintained, and the flow pressure of nitrogen gas is controlled at 1-3Mpa ;When the temperature rises to 1450-1750°C, keep it warm for 1-3h; when the temperature rises from 1450-1750°C to 1800-2000°C, keep the nitrogen pressure in the furnace constant, then keep it warm for 8-12h, then cool down and reduce the pressure.
其进一步地技术方案为,冷却降温时,当温度从1600-2000℃降至1100-1300℃,降温速率为8-20℃/min;同时,在降温的10-40min里,将炉体氮气压力从1-3MPa降至0MPa;随后随炉冷却到40-60℃以下,取出模具,获得烧结好的高性能氮化硅陶瓷基板。Its further technical solution is that when cooling down, when the temperature drops from 1600-2000°C to 1100-1300°C, the cooling rate is 8-20°C/min; Decrease from 1-3MPa to 0MPa; then cool down to below 40-60°C with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
其进一步地技术方案为,所述稀土氧化物为氧化镁、氧化钇、氧化镱中的一种或几种;优选氧化镁和氧化钇,粒径优选1-20μm。Its further technical solution is that the rare earth oxide is one or more of magnesium oxide, yttrium oxide, and ytterbium oxide; magnesium oxide and yttrium oxide are preferred, and the particle size is preferably 1-20 μm.
其进一步地技术方案为,步骤T1中,研磨的具体操作为,向原料中加入无水乙醇进行行星球磨,研磨介质为氮化硅球,其中,氮化硅球:无水乙醇:原料的重量比为2-5:1-5:1,球磨时间为6-12h;球磨转速为250-500r/min。Its further technical solution is that in step T1, the specific operation of grinding is to add absolute ethanol to the raw material for planetary ball grinding, and the grinding medium is silicon nitride balls, wherein silicon nitride balls: absolute ethanol: weight of raw materials The ratio is 2-5:1-5:1, the ball milling time is 6-12h; the ball milling speed is 250-500r/min.
具体地,研磨所用的氮化硅球为三种不同球径的氮化硅球,分别为3-5mm、7-9mm、10-15mm;三种氮化硅球的质量比为1-4:1-2:1。Specifically, the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
具体地,研磨时的球料质量比优选3:1。Specifically, the ball-to-material mass ratio during grinding is preferably 3:1.
第四方面,本发明还提供一种高性能氮化硅陶瓷基板,由第三方面所述的高性能氮化硅陶瓷基板的制备方法制备得到。In a fourth aspect, the present invention also provides a high-performance silicon nitride ceramic substrate, which is prepared by the method for preparing a high-performance silicon nitride ceramic substrate described in the third aspect.
本发明涉及的原理包括:气压烧结是在加热的同时施加一定的气体压力,通常为氮气,压力范围为1-10MPa,以便于抑制在高温下陶瓷的分解和失重,从而提高温度,所以相对于无压烧结来说,气压烧结可以显著提高烧结的温度,能够使得晶粒间接触更加紧密,气孔含量较少,使得氮化硅陶瓷致密化,并且以较低的成本制备性能较好,形状复杂的产品,并实现批量化生产。The principles involved in the present invention include: pressure sintering is to apply a certain gas pressure while heating, usually nitrogen, and the pressure range is 1-10MPa, so as to suppress the decomposition and weight loss of ceramics at high temperatures, thereby increasing the temperature, so compared to For pressureless sintering, air pressure sintering can significantly increase the sintering temperature, which can make the contact between grains closer, and the content of pores is less, so that the silicon nitride ceramics are densified, and the preparation performance is better at a lower cost, and the shape is complex. products and achieve mass production.
烧结助剂如非氧化物烧结助剂Y 3Si 2C 2和稀土氧化物均能够与氮化硅粉体在高温下形成低熔点共熔体,起到液相烧结的作用,进而促进基体的致密化行为,同时也降低了烧结温度和保温时间,以及氧杂质的含量,抑制了大尺寸的氮化硅晶体的生成,提高了陶瓷材料的抗弯强度。 Sintering aids such as non-oxide sintering aids Y 3 Si 2 C 2 and rare earth oxides can form a low-melting point eutectic with silicon nitride powder at high temperature, and play a role in liquid phase sintering, thereby promoting the matrix The densification behavior also reduces the sintering temperature and holding time, as well as the content of oxygen impurities, inhibits the formation of large-sized silicon nitride crystals, and improves the flexural strength of ceramic materials.
与现有技术相比,本发明所能达到的技术效果包括:Compared with the prior art, the technical effects that the present invention can achieve include:
本发明提供的非氧化物烧结助剂Y 3Si 2C 2的制备方法,以碳化硅和金属钇为主原料,辅以金属盐,通过熔盐法制备,在常规固相反应中引入低熔点盐作为助熔剂来合成非氧化物Y 3Si 2C 2的一种新的合成方法,可以获得一种非氧化物Y 3Si 2C 2烧结助剂。传统烧结助剂通常选用两种或多种稀土氧化物,来提升氮化硅陶瓷的热导,但这样会增加氧杂质的引入,反而影响热导率。而由本发明方法制得的非氧化物烧结助剂Y 3Si 2C 2可作为烧结助剂加入至氮化硅陶瓷原料中,以显著降低氧杂质对氮化硅陶瓷热导的影响。 The preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 provided by the present invention uses silicon carbide and metal yttrium as the main raw materials, supplemented by metal salts, prepared by molten salt method, and introduces low melting point in conventional solid phase reaction A new synthetic method of using salt as a flux to synthesize non-oxide Y 3 Si 2 C 2 can obtain a non-oxide Y 3 Si 2 C 2 sintering aid. Traditional sintering aids usually use two or more rare earth oxides to improve the thermal conductivity of silicon nitride ceramics, but this will increase the introduction of oxygen impurities, which will affect the thermal conductivity instead. The non-oxide sintering aid Y 3 Si 2 C 2 prepared by the method of the present invention can be added to silicon nitride ceramic raw materials as a sintering aid to significantly reduce the influence of oxygen impurities on the thermal conductivity of silicon nitride ceramics.
本发明提供的高性能氮化硅陶瓷基板的制备方法,以非氧化物烧结助剂Y 3Si 2C 2和稀土氧化物作为烧结助剂,其加入有助于降低氧化物烧结助剂中氧杂质的引入,促进烧结致密;选用的烧结助剂可与氧杂质反应,净化晶格,有效提高热导率。本发明的制备方法为真空热烧结法,在炉体压力的作用下,以及流动氮气氛围下有利于氮化硅的生成,进一步促进烧结致密化,同时能有效减小晶粒的尺寸,从而提高陶瓷的抗弯强度。 The preparation method of the high-performance silicon nitride ceramic substrate provided by the present invention uses non-oxide sintering aids Y 3 Si 2 C 2 and rare earth oxides as sintering aids, and its addition helps to reduce the oxygen content of oxide sintering aids. The introduction of impurities promotes sintering density; the selected sintering aid can react with oxygen impurities to purify the crystal lattice and effectively improve thermal conductivity. The preparation method of the present invention is a vacuum thermal sintering method. Under the action of furnace pressure and flowing nitrogen atmosphere, it is beneficial to the formation of silicon nitride, further promotes the densification of sintering, and can effectively reduce the size of crystal grains, thereby improving The flexural strength of ceramics.
综上,本发明提供的真空气压烧结法制备的高性能氮化硅陶瓷基板,通过搭配稀土氧化物和非氧化物烧结助剂Y 3Si 2C 2的烧结助剂,采用真空气压烧结法制备氮化硅陶瓷基板,得到的陶瓷基板性能大大提高,热导率可达90W·m -1·K -1,强度可达860MPa,采用煮水法按照阿基米德原理计算出致密度可达到99.7%。 In summary, the high-performance silicon nitride ceramic substrate prepared by the vacuum pressure sintering method provided by the present invention is prepared by the vacuum pressure sintering method by matching the sintering aid of rare earth oxide and non-oxide sintering aid Y 3 Si 2 C 2 Silicon nitride ceramic substrate, the performance of the obtained ceramic substrate is greatly improved, the thermal conductivity can reach 90W·m -1 ·K -1 , the strength can reach 860MPa, and the density can be calculated according to the principle of Archimedes by boiling water. 99.7%.
附图说明Description of drawings
图1为本发明实施例1制得的非氧化物烧结助剂Y 3Si 2C 2的XRD图。 Fig. 1 is an XRD pattern of the non-oxide sintering aid Y 3 Si 2 C 2 prepared in Example 1 of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,附图中类似的组件标号代表类似的组件。显然,以下将描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention, and similar component numbers in the drawings represent similar components. Apparently, the embodiments described below are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应当理解,当在本说明书和所附权利要求书中使用时,术语“包括”和“包含”指示所描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。It should be understood that when used in this specification and the appended claims, the terms "comprising" and "comprises" indicate the presence of described features, integers, steps, operations, elements and/or components, but do not exclude one or Presence or addition of multiple other features, integers, steps, operations, elements, components and/or collections thereof.
还应当理解,在此本发明实施例说明书中所使用的术语仅仅是出于描述特定实施例的目的而并不意在限制本发明实施例。如在本发明实施例说明书和所附权利要求书中所使用的那样,除非上下文清楚地指明其它情况,否则单数形式的“一”、“一个”及“该”意在包括复数形式。It should also be understood that the terms used in the description of the embodiments of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the embodiments of the present invention. As used in the description of the embodiments of the present invention and the appended claims, the singular forms "a", "an" and "the" are intended to include plural forms unless the context clearly dictates otherwise.
实施例1Example 1
本实施例提供一种真空气压烧结法制备的非氧化物烧结助剂Y 3Si 2C 2及相应制备方法: This example provides a non-oxide sintering aid Y 3 Si 2 C 2 prepared by vacuum pressure sintering method and the corresponding preparation method:
以碳化硅粉末为基准原料,外加与碳化硅摩尔质量比为3:2的金属钇、再加入摩尔质量比为1:8的氯化钠和氯化钾。碳化硅和金属钇与氯化钠和氯化钾的体积比为1:2,放入研磨钵中研磨,均匀混合,得到混合粉体;Silicon carbide powder is used as the standard raw material, plus metal yttrium with a molar mass ratio of 3:2 to silicon carbide, and then sodium chloride and potassium chloride with a molar mass ratio of 1:8. The volume ratio of silicon carbide and metal yttrium to sodium chloride and potassium chloride is 1:2, put them into a grinding bowl and grind them, and mix them uniformly to obtain a mixed powder;
将混合粉体装入氧化铝坩锅中,盖上坩锅盖,防止爆沸污染炉腔;Put the mixed powder into the alumina crucible and cover the crucible to prevent the furnace cavity from being polluted by bumping;
将氧化铝坩锅放置于管式炉刚玉管内,进行抽真空惰性气氛管式炉烧结:当炉体内真空度达到-0.1MPa时,向炉内通入氩气至0MPa,重复抽真空-通氩气操作,至炉内压力在1MPa左右时开始加热;在管式炉开始加热时,将炉内通入流动氩气,升温速率为5℃/min升温至1100℃,保温两小时,再以降温速率5℃/min降至500℃,然后随炉冷却,即烧结完成。Put the alumina crucible in the corundum tube of the tube furnace, and sinter the tube furnace in a vacuum inert atmosphere: when the vacuum degree in the furnace reaches -0.1MPa, feed argon into the furnace to 0 MPa, and repeat vacuuming-argon Gas operation, start heating when the pressure in the furnace is about 1MPa; when the tube furnace starts to heat, flow argon into the furnace, the temperature rise rate is 5°C/min and the temperature is raised to 1100°C, kept for two hours, and then cooled The rate is 5°C/min down to 500°C, and then cooled with the furnace, that is, the sintering is completed.
对烧结完成的产物用去离子水煮沸40分钟,再用去离子水清洗4-5次,放入60℃烘箱烘干,以去除添加的金属盐。Boil the sintered product with deionized water for 40 minutes, wash it with deionized water for 4-5 times, and dry it in a 60°C oven to remove the added metal salt.
由上述工艺制备的非氧化物烧结助剂Y 3Si 2C 2,其XRD如图1。 The XRD of the non-oxide sintering aid Y 3 Si 2 C 2 prepared by the above process is shown in Figure 1.
实施例2Example 2
本实施例提供一种真空气压烧结法制备的非氧化物烧结助剂Y 3Si 2C 2及相应制备方法: This example provides a non-oxide sintering aid Y 3 Si 2 C 2 prepared by vacuum pressure sintering method and the corresponding preparation method:
以碳化硅粉末为基准原料,外加与碳化硅摩尔质量比为4:2的金属钇、再加入摩尔质量比为1:17的氯化钠和氯化钾。碳化硅和金属钇与氯化钠和氯化钾的体积比为1:4,放入研磨钵中研磨,均匀混合,得到混合粉体;Silicon carbide powder is used as the reference raw material, metal yttrium with a molar mass ratio of 4:2 to silicon carbide is added, and sodium chloride and potassium chloride with a molar mass ratio of 1:17 are added. The volume ratio of silicon carbide and metal yttrium to sodium chloride and potassium chloride is 1:4, put them into a grinding bowl and grind them, and mix them uniformly to obtain a mixed powder;
将混合粉体装入氧化铝坩锅中,盖上坩锅盖,防止爆沸污染炉腔;Put the mixed powder into the alumina crucible and cover the crucible to prevent the furnace cavity from being polluted by bumping;
将氧化铝坩锅放置于管式炉刚玉管内,进行抽真空惰性气氛管式炉烧结:当炉体内真空度达到-0.1MPa时,向炉内通入氩气至0MPa,重复抽真空-通氩气操作,至炉内压力在1MPa左右时开始加热;在管式炉开始加热时,将炉内通入流动氩气,升温速率为5℃/min升温至1100℃,保温两小时,再以降温速率5℃/min降至500℃,然后随炉冷却,即烧结完成。Put the alumina crucible in the corundum tube of the tube furnace, and sinter the tube furnace in a vacuum inert atmosphere: when the vacuum degree in the furnace reaches -0.1MPa, feed argon into the furnace to 0 MPa, and repeat vacuuming-argon Gas operation, start heating when the pressure in the furnace is about 1MPa; when the tube furnace starts to heat, flow argon into the furnace, the temperature rise rate is 5°C/min and the temperature is raised to 1100°C, kept for two hours, and then cooled The rate is 5°C/min down to 500°C, and then cooled with the furnace, that is, the sintering is completed.
对烧结完成的产物用去离子水煮沸40分钟,再用去离子水清洗4-5次,放入60℃烘箱烘干,以去除添加的金属盐。Boil the sintered product with deionized water for 40 minutes, wash it with deionized water for 4-5 times, and dry it in a 60°C oven to remove the added metal salt.
实施例3Example 3
本实施例提供一种真空气压烧结法制备的非氧化物烧结助剂Y 3Si 2C 2及相应制备方法: This example provides a non-oxide sintering aid Y 3 Si 2 C 2 prepared by vacuum pressure sintering method and the corresponding preparation method:
以碳化硅粉末为基准原料,外加与碳化硅摩尔质量比为5:2的金属钇、再加入摩尔质量比为3:26的氯化锂和氯化钙。碳化硅和金属钇与氯化锂和氯化钙的体积比为1:7,放入研磨钵中研磨,均匀混合,得到混合粉体;Silicon carbide powder is used as the standard raw material, plus metal yttrium with a molar mass ratio of 5:2 to silicon carbide, and then lithium chloride and calcium chloride with a molar mass ratio of 3:26. The volume ratio of silicon carbide and metal yttrium to lithium chloride and calcium chloride is 1:7, put them into a grinding bowl and grind them, and mix them uniformly to obtain a mixed powder;
将混合粉体装入氧化铝坩锅中,盖上坩锅盖,防止爆沸污染炉腔;Put the mixed powder into the alumina crucible and cover the crucible to prevent the furnace cavity from being polluted by bumping;
将氧化铝坩锅放置于管式炉刚玉管内,进行抽真空惰性气氛管式炉烧结:当炉体内真空度达到-0.1MPa时,向炉内通入氩气至0MPa,重复抽真空-通氩气操作,至炉内压力在1MPa左右时开始加热;在管式炉开始加热时,将炉内通入流动氩气,升温速率为5℃/min升温至1100℃,保温两小时,再以降温速率5℃/min降至500℃,然后随炉冷却,即烧结完成。Put the alumina crucible in the corundum tube of the tube furnace, and sinter the tube furnace in a vacuum inert atmosphere: when the vacuum degree in the furnace reaches -0.1MPa, feed argon into the furnace to 0 MPa, and repeat vacuuming-argon Gas operation, start heating when the pressure in the furnace is about 1MPa; when the tube furnace starts to heat, flow argon into the furnace, the temperature rise rate is 5°C/min and the temperature is raised to 1100°C, kept for two hours, and then cooled The rate is 5°C/min down to 500°C, and then cooled with the furnace, that is, the sintering is completed.
对烧结完成的产物用去离子水煮沸40分钟,再用去离子水清洗4-5次,放入60℃烘箱烘干,以去除添加的金属盐。Boil the sintered product with deionized water for 40 minutes, wash it with deionized water for 4-5 times, and dry it in a 60°C oven to remove the added metal salt.
实施例4Example 4
本实施例提供一种真空气压烧结法制备的高性能氮化硅陶瓷基板及相应制备方法:This embodiment provides a high-performance silicon nitride ceramic substrate prepared by a vacuum pressure sintering method and a corresponding preparation method:
(1)以氮化硅为基准原料,外加3wt%实施例1制得的非氧化物烧结助剂Y 3Si 2C 2、5wt%氧化钇进行研磨,均匀混合。研磨的具体操作为,向原料中加入无水乙醇进行行星球磨,研磨介质为氮化硅球,其中,氮化硅球:无水乙醇:原料的重量比为3:3:1,球磨时间为6h;球磨转速为300r/min。 (1) Using silicon nitride as the standard raw material, add 3wt% non-oxide sintering aid Y 3 Si 2 C 2 obtained in Example 1, 5wt% yttrium oxide for grinding, and mix uniformly. The specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
具体地,研磨所用的氮化硅球为三种不同球径的氮化硅球,分别为3-5mm、7-9mm、10-15mm;三种氮化硅球的质量比为1-4:1-2:1。Specifically, the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
具体地,研磨时的球料质量比优选3:1。Specifically, the ball-to-material mass ratio during grinding is preferably 3:1.
(2)将混合粉体装入干压模具中,采用液压机10MPa压力将粉体压实,得到胚体,放入氮化硼坩埚;(2) Put the mixed powder into a dry pressing mold, compact the powder with a hydraulic pressure of 10 MPa to obtain an embryo body, and put it into a boron nitride crucible;
(3)将氮化硼坩锅放置于炉腔内,炉体压力由0MPa升高到0.3-0.8MPa,固定石墨模具,进行抽真空气压烧结:当炉体内真空度达到100Pa时,向炉内通入氮气至1-3MPa,重复抽真空-通氮气操作,至炉内压力在0.01Pa以下时开始加热;当温度从600-900℃升至1300-1600℃时,通入氮气至炉内压强为一个大气压,且保持流动氮气气氛,氮气流量压力控制在1-3Mpa;当温度升至1450-1750℃时,保温1-3h;温度从1450-1750℃升至1800-2000℃时,炉体氮气压力保持不变,随后保温8-12h,然后冷却,降压。冷却降温时,当温度从1600-2000℃降至1100-1300℃,降温速率为8-20℃/min;同时,在降温的10-40min里,将炉体氮气压力从1-3MPa降至0MPa;随后随炉冷却至室温,取出模具,获得烧结好的高性能氮化硅陶瓷基板。(3) Place the boron nitride crucible in the furnace cavity, increase the pressure of the furnace body from 0MPa to 0.3-0.8MPa, fix the graphite mold, and carry out vacuum pressure sintering: when the vacuum degree in the furnace body reaches 100Pa, the Introduce nitrogen to 1-3MPa, repeat the vacuum pumping-nitrogen operation, and start heating when the pressure in the furnace is below 0.01Pa; Atmospheric pressure, and maintain a flowing nitrogen atmosphere, the nitrogen flow pressure is controlled at 1-3Mpa; when the temperature rises to 1450-1750°C, keep it warm for 1-3h; when the temperature rises from 1450-1750°C to 1800-2000°C, the furnace body The nitrogen pressure was kept constant, followed by heat preservation for 8-12h, then cooling and depressurization. When cooling down, when the temperature drops from 1600-2000°C to 1100-1300°C, the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
由上述工艺制备的氮化硅陶瓷热导率可达90W·m -1·K -1、强度860MPa、采用煮水法,按照阿基米德原理计算出致密度99.7%。 The thermal conductivity of silicon nitride ceramics prepared by the above process can reach 90W·m -1 ·K -1 , the strength is 860MPa, and the density is 99.7% calculated according to the principle of Archimedes by using the method of boiling water.
实施例5Example 5
本实施例提供一种真空气压烧结法制备的高性能氮化硅陶瓷基板及相应制备方法:This embodiment provides a high-performance silicon nitride ceramic substrate prepared by a vacuum pressure sintering method and a corresponding preparation method:
(1)以氮化硅为基准原料,外加3wt%实施例1制得的非氧化物烧结助剂Y 3Si 2C 2、5wt%氧化镁进行研磨,均匀混合。研磨的具体操作为,向原料中加入无水乙醇进行行星球磨,研磨介质为氮化硅球,其中,氮化硅球:无水乙醇:原料的重量比为3:3:1,球磨时间为6h;球磨转速为300r/min。 (1) Using silicon nitride as the standard raw material, add 3wt% of the non-oxide sintering aid Y 3 Si 2 C 2 obtained in Example 1, and 5wt% of magnesium oxide for grinding and uniform mixing. The specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
具体地,研磨所用的氮化硅球为三种不同球径的氮化硅球,分别为3-5mm、7-9mm、10-15mm;三种氮化硅球的质量比为1-4:1-2:1。Specifically, the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
具体地,研磨时的球料质量比优选3:1。Specifically, the ball-to-material mass ratio during grinding is preferably 3:1.
(2)将混合粉体装入干压模具中,采用液压机10MPa压力将粉体压实,得到胚体,放入氮化硼坩埚;(2) Put the mixed powder into a dry pressing mold, compact the powder with a hydraulic pressure of 10 MPa to obtain an embryo body, and put it into a boron nitride crucible;
(3)将氮化硼坩锅放置于炉腔内,炉体压力由0MPa升高到0.3-0.8MPa,固定石墨模具,进行抽真空气压烧结:当炉体内真空度达到100Pa时,向炉内通入氮气至1-3MPa,重复抽真空-通氮气操作,至炉内压力在0.01Pa以下时开始加热;当温度从600-900℃升至1300-1600℃时,通入氮气至炉内压强为一个大气压,且保持流动氮气气氛,氮气流量压力控制在1-3Mpa;当温度升至1450-1750℃时,保温1-3h;温度从1450-1750℃升至1800-2000℃时,炉体氮气压力保持不变,随后保温8-12h,然后冷却,降压。冷却降温时,当温度从1600-2000℃降至1100-1300℃,降温速率为8-20℃/min;同时,在降温的10-40min里,将炉体氮气压力从1-3MPa降至0MPa;随后随炉冷却至室温,取出模具,获得烧结好的高性能氮化硅陶瓷基板。(3) Place the boron nitride crucible in the furnace cavity, increase the pressure of the furnace body from 0MPa to 0.3-0.8MPa, fix the graphite mold, and carry out vacuum pressure sintering: when the vacuum degree in the furnace body reaches 100Pa, the Introduce nitrogen to 1-3MPa, repeat the vacuum pumping-nitrogen operation, and start heating when the pressure in the furnace is below 0.01Pa; Atmospheric pressure, and maintain a flowing nitrogen atmosphere, the nitrogen flow pressure is controlled at 1-3Mpa; when the temperature rises to 1450-1750°C, keep it warm for 1-3h; when the temperature rises from 1450-1750°C to 1800-2000°C, the furnace body The nitrogen pressure was kept constant, followed by heat preservation for 8-12h, then cooling and depressurization. When cooling down, when the temperature drops from 1600-2000°C to 1100-1300°C, the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
由上述工艺制备的氮化硅陶瓷热导率可达87W·m -1·K -1、强度893MPa、采用煮水法,按照阿基米德原理计算出致密度97.5%。 The thermal conductivity of the silicon nitride ceramics prepared by the above process can reach 87W·m -1 ·K -1 , the strength is 893MPa, and the density is calculated to be 97.5% by the method of boiling water according to the Archimedes principle.
实施例6Example 6
本实施例提供一种真空气压烧结法制备的高性能氮化硅陶瓷基板及相应制备方法:This embodiment provides a high-performance silicon nitride ceramic substrate prepared by a vacuum pressure sintering method and a corresponding preparation method:
(1)以氮化硅为基准原料,外加3wt%实施例1制得的非氧化物烧结助剂Y 3Si 2C 2、5wt%氧化镱进行研磨,均匀混合。研磨的具体操作为,向原料中加入 无水乙醇进行行星球磨,研磨介质为氮化硅球,其中,氮化硅球:无水乙醇:原料的重量比为3:3:1,球磨时间为6h;球磨转速为300r/min。 (1) Using silicon nitride as the standard raw material, add 3wt% of the non-oxide sintering aid Y 3 Si 2 C 2 obtained in Example 1, and 5wt% of ytterbium oxide for grinding and mixing evenly. The specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
具体地,研磨所用的氮化硅球为三种不同球径的氮化硅球,分别为3-5mm、7-9mm、10-15mm;三种氮化硅球的质量比为1-4:1-2:1。Specifically, the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
具体地,研磨时的球料质量比优选3:1。Specifically, the ball-to-material mass ratio during grinding is preferably 3:1.
(2)将混合粉体装入干压模具中,采用液压机10MPa压力将粉体压实,得到胚体,放入氮化硼坩埚;(2) Put the mixed powder into a dry pressing mold, compact the powder with a hydraulic pressure of 10 MPa to obtain an embryo body, and put it into a boron nitride crucible;
(3)将氮化硼坩锅放置于炉腔内,炉体压力由0MPa升高到0.3-0.8MPa,固定石墨模具,进行抽真空气压烧结:当炉体内真空度达到100Pa时,向炉内通入氮气至1-3MPa,重复抽真空-通氮气操作,至炉内压力在0.01Pa以下时开始加热;当温度从600-900℃升至1300-1600℃时,通入氮气至炉内压强为一个大气压,且保持流动氮气气氛,氮气流量压力控制在1-3Mpa;当温度升至1450-1750℃时,保温1-3h;温度从1450-1750℃升至1800-2000℃时,炉体氮气压力保持不变,随后保温8-12h,然后冷却,降压。冷却降温时,当温度从1600-2000℃降至1100-1300℃,降温速率为8-20℃/min;同时,在降温的10-40min里,将炉体氮气压力从1-3MPa降至0MPa;随后随炉冷却至室温,取出模具,获得烧结好的高性能氮化硅陶瓷基板。(3) Place the boron nitride crucible in the furnace cavity, increase the pressure of the furnace body from 0MPa to 0.3-0.8MPa, fix the graphite mold, and carry out vacuum pressure sintering: when the vacuum degree in the furnace body reaches 100Pa, the Introduce nitrogen to 1-3MPa, repeat the vacuum pumping-nitrogen operation, and start heating when the pressure in the furnace is below 0.01Pa; Atmospheric pressure, and maintain a flowing nitrogen atmosphere, the nitrogen flow pressure is controlled at 1-3Mpa; when the temperature rises to 1450-1750°C, keep it warm for 1-3h; when the temperature rises from 1450-1750°C to 1800-2000°C, the furnace body The nitrogen pressure was kept constant, followed by heat preservation for 8-12h, then cooling and depressurization. When cooling down, when the temperature drops from 1600-2000°C to 1100-1300°C, the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
由上述工艺制备的氮化硅陶瓷热导率可达83W·m -1·K -1、强度882MPa、采用煮水法,按照阿基米德原理计算出致密度98.1%。 The thermal conductivity of silicon nitride ceramics prepared by the above process can reach 83W·m -1 ·K -1 , the strength is 882MPa, and the density is 98.1% calculated according to the principle of Archimedes by using boiling water method.
实施例7Example 7
本实施例提供一种真空气压烧结法制备的高性能氮化硅陶瓷基板及相应制备方法:This embodiment provides a high-performance silicon nitride ceramic substrate prepared by a vacuum pressure sintering method and a corresponding preparation method:
(1)以氮化硅为基准原料,外加3wt%氧化镁进行研磨,均匀混合。研磨的具体操作为,向原料中加入无水乙醇进行行星球磨,研磨介质为氮化硅球,其中,氮化硅球:无水乙醇:原料的重量比为3:3:1,球磨时间为6h;球磨转速为300r/min。(1) Using silicon nitride as a standard raw material, adding 3wt% magnesium oxide for grinding and mixing evenly. The specific operation of grinding is to add absolute ethanol to the raw material for planetary ball milling, the grinding medium is silicon nitride balls, wherein the weight ratio of silicon nitride balls: absolute ethanol: raw materials is 3:3:1, and the ball milling time is 6h; the ball milling speed is 300r/min.
具体地,研磨所用的氮化硅球为三种不同球径的氮化硅球,分别为3-5mm、7-9mm、10-15mm;三种氮化硅球的质量比为1-4:1-2:1。Specifically, the silicon nitride balls used for grinding are silicon nitride balls with three different ball diameters, which are 3-5mm, 7-9mm, and 10-15mm respectively; the mass ratio of the three silicon nitride balls is 1-4: 1-2:1.
具体地,研磨时的球料质量比优选3:1。Specifically, the ball-to-material mass ratio during grinding is preferably 3:1.
(2)将混合粉体装入干压模具中,采用液压机10MPa压力将粉体压实,得到胚体,放入氮化硼坩埚;(2) Put the mixed powder into a dry pressing mold, compact the powder with a hydraulic pressure of 10 MPa to obtain an embryo body, and put it into a boron nitride crucible;
(3)将氮化硼坩锅放置于炉腔内,炉体压力由0MPa升高到0.3-0.8MPa,固定石墨模具,进行抽真空气压烧结:当炉体内真空度达到100Pa时,向炉内通入氮气至1-3MPa,重复抽真空-通氮气操作,至炉内压力在0.01Pa以下时开始加热;当温度从600-900℃升至1300-1600℃时,通入氮气至炉内压强为一个大气压,且保持流动氮气气氛,氮气流量压力控制在1-3Mpa;当温度升至1450-1750℃时,保温1-3h;温度从1450-1750℃升至1800-2000℃时,炉体氮气压力保持不变,随后保温8-12h,然后冷却,降压。冷却降温时,当温度从1600-2000℃降至1100-1300℃,降温速率为8-20℃/min;同时,在降温的10-40min里,将炉体氮气压力从1-3MPa降至0MPa;随后随炉冷却至室温,取出模具,获得烧结好的高性能氮化硅陶瓷基板。(3) Place the boron nitride crucible in the furnace cavity, increase the pressure of the furnace body from 0MPa to 0.3-0.8MPa, fix the graphite mold, and carry out vacuum pressure sintering: when the vacuum degree in the furnace body reaches 100Pa, the Introduce nitrogen to 1-3MPa, repeat the vacuum pumping-nitrogen operation, and start heating when the pressure in the furnace is below 0.01Pa; Atmospheric pressure, and maintain a flowing nitrogen atmosphere, the nitrogen flow pressure is controlled at 1-3Mpa; when the temperature rises to 1450-1750°C, keep it warm for 1-3h; when the temperature rises from 1450-1750°C to 1800-2000°C, the furnace body The nitrogen pressure was kept constant, followed by heat preservation for 8-12h, then cooling and depressurization. When cooling down, when the temperature drops from 1600-2000°C to 1100-1300°C, the cooling rate is 8-20°C/min; at the same time, in the 10-40min of cooling, the nitrogen pressure of the furnace body is reduced from 1-3MPa to 0MPa ; Then cool down to room temperature with the furnace, take out the mold, and obtain a sintered high-performance silicon nitride ceramic substrate.
由上述工艺制备的氮化硅陶瓷热导率可达70W·m -1·K -1、强度882MPa、采用煮水法,按照阿基米德原理计算出致密度98.1%。 The thermal conductivity of the silicon nitride ceramics prepared by the above process can reach 70W·m -1 ·K -1 , the strength is 882MPa, and the density is calculated to be 98.1% by the method of boiling water according to the principle of Archimedes.
综上,本发明提供的真空气压烧结法制备的高性能氮化硅陶瓷基板,搭配非氧化物烧结助剂Y3Si2C2和稀土氧化物作为烧结助剂,采用真空气压烧结法制备氮化硅陶瓷基板,得到的陶瓷基板性能大大提高。进一步调整烧结助剂的种类与添加比例,可以使得到的陶瓷基板热导率达90W·m -1·K -1,强度达860MPa,采用煮水法按照阿基米德原理计算出致密度达到99.7%。 In summary, the high-performance silicon nitride ceramic substrate prepared by the vacuum pressure sintering method provided by the present invention is combined with non-oxide sintering aids Y3Si2C2 and rare earth oxides as sintering aids, and the vacuum pressure sintering method is used to prepare silicon nitride ceramic substrates. The performance of the obtained ceramic substrate is greatly improved. By further adjusting the type and addition ratio of sintering aids, the thermal conductivity of the obtained ceramic substrate can reach 90W·m -1 ·K -1 , and the strength can reach 860MPa. 99.7%.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详细描述的部分,可以参见其他实施例的相关描述。In the foregoing embodiments, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
以上所述,为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can easily think of various equivalent modifications within the technical scope disclosed in the present invention. Or replacement, these modifications or replacements should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (10)

  1. 一种非氧化物烧结助剂Y 3Si 2C 2的制备方法,其特征在于,包括以下步骤: A method for preparing a non-oxide sintering aid Y 3 Si 2 C 2 is characterized in that it comprises the following steps:
    S1、将碳化硅和金属钇的混合物与金属盐按体积比1:2-8在玛瑙研磨钵中研磨,混合均匀,得到混合粉体;S1. Grinding the mixture of silicon carbide and metal yttrium and the metal salt in an agate grinding bowl at a volume ratio of 1:2-8, and mixing them uniformly to obtain a mixed powder;
    S2、将混合粉体装入氧化铝坩锅中,盖上坩锅盖;S2. Put the mixed powder into an alumina crucible, and cover the crucible;
    S3、对氧化铝坩锅进行抽真空惰性气氛烧结,烧结完成即得到非氧化物Y 3Si 2C 2S3. Sintering the alumina crucible in a vacuumed inert atmosphere, and the non-oxide Y 3 Si 2 C 2 is obtained after the sintering is completed.
  2. 如权利要求1所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法,其特征在于,步骤S3中,抽真空惰性气氛烧结操作为,当炉体内真空度达到-0.1MPa时,向炉内通入氩气至0MPa,重复抽真空-通氩气操作,至炉内压力在1MPa左右时开始加热;在管式炉开始加热时,将炉内通入流动氩气,继续升温至1100℃,保温两小时,最后冷却。 The preparation method of non-oxide sintering aid Y 3 Si 2 C 2 as claimed in claim 1, characterized in that, in step S3, the sintering operation in a vacuumed inert atmosphere is that when the vacuum degree in the furnace reaches -0.1MPa, Introduce argon gas into the furnace to 0MPa, repeat the vacuum pumping-argon gas operation, and start heating when the pressure in the furnace is about 1MPa; 1100°C, keep warm for two hours, and finally cool down.
  3. 如权利要求2所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法,其特征在于,加热时,升温速率为5℃/min,冷却时,降温速率以5℃/min降至500℃,然后随炉冷却。 The preparation method of non-oxide sintering aid Y 3 Si 2 C 2 as claimed in claim 2, characterized in that, when heating, the heating rate is 5°C/min, and when cooling, the cooling rate is 5°C/min down to 500°C, and then cooled with the furnace.
  4. 如权利要求1所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法,其特征在于,步骤S3中,烧结完成的粉体要煮沸三十至六十分钟,并用去离子水清洗四次以上。 The preparation method of non-oxide sintering aid Y 3 Si 2 C 2 as claimed in claim 1, characterized in that in step S3, the sintered powder should be boiled for 30 to 60 minutes and washed with deionized water More than four times.
  5. 如权利要求1所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法,其特征在于,步骤S1中,碳化硅和金属钇的摩尔质量比为2-5:1-4。 The preparation method of non-oxide sintering aid Y 3 Si 2 C 2 according to claim 1, characterized in that, in step S1, the molar mass ratio of silicon carbide and metal yttrium is 2-5:1-4.
  6. 如权利要求1所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法,其特征在于,所述金属盐选自氯化钠、氯化钾、氯化锂、氯化钙中的至少一种。 The preparation method of non-oxide sintering aid Y 3 Si 2 C 2 as claimed in claim 1, wherein the metal salt is selected from sodium chloride, potassium chloride, lithium chloride, calcium chloride at least one.
  7. 一种非氧化物Y 3Si 2C 2作为陶瓷烧结助剂的应用,所述非氧化物烧结助剂Y 3Si 2C 2是由权利要求1-6任一项所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法制备得到。 An application of non-oxide Y 3 Si 2 C 2 as a ceramic sintering aid, the non-oxide sintering aid Y 3 Si 2 C 2 is composed of the non-oxide sintering aid described in any one of claims 1-6 The auxiliary agent Y 3 Si 2 C 2 is prepared by the preparation method.
  8. 一种高性能氮化硅陶瓷基板的制备方法,其特征在于,包括以下步骤:A method for preparing a high-performance silicon nitride ceramic substrate, characterized in that it comprises the following steps:
    T1、按重量份计,将氮化硅90-100份,非氧化物Y 3Si 2C 2烧结助剂0-10份;稀土氧化物0-10份,进行研磨,混合均匀,得到混合粉体; T1. In parts by weight, grind 90-100 parts of silicon nitride, 0-10 parts of non-oxide Y 3 Si 2 C 2 sintering aid, and 0-10 parts of rare earth oxide, and mix them uniformly to obtain a mixed powder body;
    T2、将混合粉体装入干压模具中,压实,得到胚体,将胚体放入氮化硼坩锅 中;T2, put the mixed powder into a dry pressing mold, compact it to obtain an embryo body, and put the embryo body into a boron nitride crucible;
    T3、将氮化硼坩锅放置于炉腔内,炉体压力由0MPa升高到0.3-0.8MPa,固定石墨模具,进行抽真空气压烧结,烧结完成即得到高性能氮化硅陶瓷基板;T3. Place the boron nitride crucible in the furnace cavity, raise the pressure of the furnace body from 0MPa to 0.3-0.8MPa, fix the graphite mold, and carry out vacuum pressure sintering. After the sintering is completed, a high-performance silicon nitride ceramic substrate is obtained;
    其中,所述非氧化物烧结助剂Y 3Si 2C 2是由权利要求1-6任一项所述的非氧化物烧结助剂Y 3Si 2C 2的制备方法制备得到。 Wherein, the non-oxide sintering aid Y 3 Si 2 C 2 is prepared by the preparation method of the non-oxide sintering aid Y 3 Si 2 C 2 described in any one of claims 1-6.
  9. 如权利要求8所述的高性能氮化硅陶瓷基板的制备方法,其特征在于,步骤T3中,抽真空气压烧结操作为,当炉体内真空度达到100Pa时,向炉内通入氮气至1-3MPa,重复抽真空-通氮气操作,至炉内压力在0.01Pa以下时开始加热;在炉内温度低于800℃时,将炉内通满氮气,继续升温至1800-2000℃,最后冷却降压。The preparation method of high-performance silicon nitride ceramic substrate as claimed in claim 8, characterized in that, in step T3, the vacuum pressure sintering operation is, when the vacuum degree in the furnace body reaches 100Pa, nitrogen gas is introduced into the furnace to 1 -3MPa, repeat the vacuuming-nitrogen operation, and start heating when the pressure in the furnace is below 0.01Pa; when the temperature in the furnace is lower than 800°C, fill the furnace with nitrogen, continue to heat up to 1800-2000°C, and finally cool Buck.
  10. 一种高性能氮化硅陶瓷基板,其特征在于,由权利要求8-9任一项所述的高性能氮化硅陶瓷基板的制备方法制备得到。A high-performance silicon nitride ceramic substrate, characterized in that it is prepared by the method for preparing a high-performance silicon nitride ceramic substrate according to any one of claims 8-9.
PCT/CN2021/130573 2021-08-27 2021-11-15 Non-oxide y3si2c2 sintering aid, high-performance silicon nitride ceramic substrate, and preparation methods therefor WO2023024273A1 (en)

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