WO2023019861A1 - Track trolley - Google Patents

Track trolley Download PDF

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Publication number
WO2023019861A1
WO2023019861A1 PCT/CN2021/142942 CN2021142942W WO2023019861A1 WO 2023019861 A1 WO2023019861 A1 WO 2023019861A1 CN 2021142942 W CN2021142942 W CN 2021142942W WO 2023019861 A1 WO2023019861 A1 WO 2023019861A1
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WO
WIPO (PCT)
Prior art keywords
track
hinge
driving wheel
wheel
connecting plate
Prior art date
Application number
PCT/CN2021/142942
Other languages
French (fr)
Chinese (zh)
Inventor
丁宁
李德程
郝万鈞
张爱东
Original Assignee
香港中文大学(深圳)
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Application filed by 香港中文大学(深圳) filed Critical 香港中文大学(深圳)
Publication of WO2023019861A1 publication Critical patent/WO2023019861A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

Definitions

  • the embodiment of the present application relates to the technical field of bridge detection, and in particular to a rail trolley.
  • An embodiment of the present application provides a rail trolley, which can realize two functions of preventing rollover and falling and facilitating assembly and disassembly.
  • a track trolley provided in an embodiment of the present application includes two wheel trains and an intermediate connecting part, and the two wheel trains are relatively installed on both sides of the intermediate connecting part;
  • the wheel train includes a connecting plate, a power module, a driving wheel, two connecting rods, two sets of driven wheels and two sets of elastic elements;
  • connection plate is connected to the intermediate connection part
  • the power module is fixedly mounted on the connecting plate, and the output shaft of the power module is fixedly mounted on the driving wheel;
  • the two connecting rods are respectively arranged on both sides of the axis of the driving wheel, and one end of each connecting rod is rotatably connected to the connecting plate, and the other end is fixedly installed with a set of driven wheels;
  • the driving wheel is provided with a groove for constraining the track, and each set of driven wheels is provided with a groove for constraining the track; a set of elastic springs is respectively installed between the connecting plate and each of the connecting rods.
  • the groove of the driving wheel is constrained to one side of the track under the action of the two sets of elastic elements, and the grooves of the two sets of driven wheels are respectively constrained to one side of the track under the action of a set of elastic elements. the other side of the track.
  • first connecting ears are respectively provided at both ends of the intermediate connecting part
  • Each of the connecting plates is provided with a second connecting ear
  • the first connecting ear and the second connecting ear are installed with a fixing member so that the intermediate connecting portion is fixedly connected to the connecting plate.
  • a hinge and a locking structure cooperating with the hinge are also included;
  • Both ends of the intermediate connecting portion are respectively provided with first connecting ears; each of the connecting plates is provided with second connecting ears;
  • the first connecting ear and the second connecting ear are installed with the hinge so that the intermediate connecting part is hingedly connected to the connecting plate;
  • the locking structure is used to fix the angle formed by the connection between the connecting plate and the intermediate connecting portion through the hinge connection.
  • the first connecting ear is provided with an arc-shaped limiting groove matched with the hinge, and the arc-shaped limiting groove is used to limit the connecting plate relative to the middle with the hinge as the axis.
  • the angle of rotation at which the joint performs a rotational movement is provided.
  • the locking structure includes an insert and a locking piece
  • the first connecting ear is connected to the second connecting ear through the insert;
  • the inserter can slide in the arc-shaped limiting groove; if the locking member locks the inserter, the inserter is locked in the arc A position in the shape limit slot.
  • one end of the connecting rod is connected to the connecting plate through a first hinge, and the other end is fixedly assembled with a set of driven wheels through a pin shaft and a bearing respectively.
  • one end of the elastic member is connected to the link member through a second hinge, and the other end is connected to the connecting plate through a third hinge;
  • the installation positions of the second hinge and the third hinge do not coincide with the installation positions of the first hinge.
  • the second hinge is installed at one or more of the first position, the second position and the third position of the link member
  • the first position is the middle part of the connecting rod
  • the second position is coincident with the installation position of the rotating shaft of the driven wheel
  • the third position is the other end of the connecting rod .
  • the third hinge is mounted on the top or bottom of the connecting plate.
  • the driving wheel is constrained to the high side of the track under the thrust of the two sets of elastic members, and the two sets of The grooves of the driven wheels are respectively constrained to the lower side of the track under the pushing force of a set of elastic members.
  • the driving wheel is constrained to the high side of the track under the pulling force of the two sets of elastic members.
  • the grooves of the driven wheels are respectively constrained to the lower side of the track under the pulling force of a set of elastic members.
  • the groove of the driving wheel is constrained to the lower side of the track under the pulling force of the two sets of elastic members
  • the grooves of the two groups of driven wheels are respectively constrained to the high side of the track under the pulling force of one group of elastic members.
  • the groove of the driving wheel is constrained to the lower side of the track by the pushing force of the two sets of elastic members
  • the grooves of the two groups of driven wheels are respectively restrained on the high side of the track under the push force of one group of elastic members.
  • the groove of the driving wheel and the groove of the driven wheel are V-shaped, U-shaped, rectangular or other shapes capable of constraining the track.
  • the track is a track with a straight segment structure or a curved structure.
  • the track trolley of the embodiment of the present application is used to carry detection equipment to drive on the bridge bottom track to detect the disease condition of the bridge bottom surface.
  • Each wheel train includes a connecting plate, a power module, a driving wheel, two connecting rods, two sets of driven wheels and two sets of elastic parts; the connecting plate is connected to the middle connecting part; the power module is fixedly installed on the connecting plate , the output shaft of the power module is fixedly installed with the driving wheel, so that the driving wheel gets the power output of the power module to drive the track trolley to run on the track; two connecting rods are respectively arranged on both sides of the axis of the driving wheel, and each connecting rod One end of the piece rotates to connect the connecting plate, and the other end is fixedly installed with a group of driven wheels; the driving wheel is provided with a groove for constraining the track, and each group of driven wheels is provided with a groove for constraining the track; the connecting plate and each connecting rod are respectively Install a set of elastic parts, the groove of the driving wheel is constrained to one side of the
  • the elastic member itself has the characteristics of elastic deformation
  • the groove of the driving wheel and the groove of the driven wheel will contact the track under the action of the elastic member, wherein each The driven wheels under the wheel train are all on the same side (such as the lower side) of the track that is in contact with it, and the driving wheels are on the other side (such as the upper side) of the track that is in contact with the driven wheels under the same wheel train.
  • the track trolley can only move along the extension direction of the track;
  • the groove is in the middle, it can prevent the track trolley from rotating around any track axis, that is, it can prevent the track trolley from turning over.
  • the rail trolley in the embodiment of the present application can simultaneously have the functions of anti-rollover and falling and quick disassembly, so as to improve the timeliness of bridge disease detection.
  • Fig. 1 is a structural representation of the track car of the embodiment of the present application.
  • Fig. 2 is a schematic structural diagram of the intermediate connection part of the embodiment of the present application.
  • Fig. 3 is a schematic structural diagram of a gear train according to an embodiment of the present application.
  • Fig. 4A is a front view of the wheel train shown in Fig. 3;
  • Fig. 4B is a right side view of the wheel train shown in Fig. 3;
  • Fig. 5 is a structural schematic diagram of the driven wheel of the embodiment of the present application.
  • Fig. 6 is another structural schematic diagram of a gear train according to the embodiment of the present application.
  • Fig. 7A is another front view of the wheel train shown in Fig. 3;
  • Fig. 7B is another right side view of the wheel train shown in Fig. 3;
  • Fig. 8 is another structural schematic diagram of the intermediate connection part of the embodiment of the present application.
  • Fig. 9 is a schematic structural diagram of the connecting plate of the embodiment of the present application.
  • Fig. 10 is another structural schematic diagram of the track trolley of the embodiment of the present application.
  • Fig. 11A is a front view of a wheel train according to an embodiment of the present application.
  • Figure 11B is a rear view of a wheel train in the embodiment of the present application.
  • Fig. 12A is another front view of a wheel train according to the embodiment of the present application.
  • Fig. 12B is another rear view of a wheel train according to the embodiment of the present application.
  • Fig. 13A is another front view of a wheel train according to the embodiment of the present application.
  • Fig. 13B is another rear view of a wheel train according to the embodiment of the present application.
  • Fig. 14A is another front view of a wheel train according to the embodiment of the present application.
  • Fig. 14B is another rear view of a wheel train according to the embodiment of the present application.
  • Fig. 15 is another structural schematic diagram of the track trolley of the embodiment of the present application.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components.
  • installation should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components.
  • the two gear trains are relatively installed on both sides of the middle connecting part; in each gear train, the axis of the driving wheel is used as the axis: the two connecting rods can be regarded as left-right symmetry A pair of connecting rods, two groups of elastic parts can be regarded as a left-right symmetrical arrangement, and two groups of driven wheels can also be regarded as a left-right symmetrical arrangement. Therefore, for ease of description and understanding, please refer to FIG. 1 , the following mainly describes the embodiment of the first wheel train 10 , specifically, the connecting rod member and the elastic member on the side of the axis of the driving wheel under the first wheel train 10 are mainly described.
  • the driven wheel that is, the connecting rod member, the elastic member and the driven wheel on the other side of the first wheel train 10, and the second wheel train 20 can be understood with reference to the same reason.
  • the A, A-A and arrow marks in Fig. 5 can be understood as taking the pointing of the arrow as the view direction, and cutting the A part on the left side to obtain the half-sectional view of the A-A part on the right side; The direction of is the view direction, and the part C on the left side of Figure 6 is cut to obtain the half-sectional view on the right side.
  • the track trolley provided by the embodiment of the present application will be described below with reference to FIG. 1 to FIG. 7B .
  • the track trolley of the embodiment of the present application is used to carry detection equipment to drive on the bridge bottom track 50 to detect the disease condition of the bridge bottom surface, including: two wheel trains and an intermediate connecting part 30, and the two wheel trains are relatively installed on the intermediate connecting part 30 on both sides; each wheel train includes a connecting plate 11, a power module 12, a driving wheel 13, two connecting rods 14, two groups of driven wheels 15 and two groups of elastic members 16; the connecting plate 11 is connected to the middle connecting part 30
  • the power module 12 is fixedly installed on the connecting plate 11, and the output shaft 121 of the power module 12 is fixedly installed with the driving wheel 13, so that the driving wheel 13 obtains the power output of the power module 12 to drive the track trolley to travel on the track 50;
  • two connecting rods 14 are respectively arranged on both sides of the axis of the driving wheel 13, and one end of each link member 14 is connected to the connecting plate 11 in rotation, and a group of driven wheels 15 are fixedly installed at the other end;
  • Each group of driven wheels 15 is provided with a groove for constraining the
  • the elastic member 16 itself has the characteristics of elastic deformation, when the rail trolley of the embodiment of the present application is assembled on the track 50, the groove 131 of the driving wheel and the groove 151 of the driven wheel will all contact the track under the action of the elastic member 16 50, wherein, the driven wheels 15 under each train are on the same side of the track 50 in contact with it, and the driving wheels 13 are on the other side of the track 50 in contact with the driven wheels 15 under the same train. side, that is, the driven wheel 15 and the driving wheel 13 under the same wheel train respectively contact different sides of the track 50 (such as the opposite side of the upper and lower forms), so that the track 50 is bound between the grooves of the two kinds of driving wheels, so that the track trolley It can only move along the extending direction of the rail 50.
  • the groove 131 of the driving wheel under a wheel train and the groove 151 of the driven wheel clamp a track in the middle, and its technical effect is that the wheel train cannot be disengaged from the track and can be moved along the track. It can move linearly in the extension direction of the track or rotate around the axis of the track, but it cannot effectively prevent the trolley from turning over; only when the driving wheel 13 and the driven wheel 15 in the left and right two wheel trains simultaneously clamp the two tracks in the middle of the groove, can it Preventing the track car from rotating about any single track axis prevents the track car from tipping over.
  • the track car in the embodiment of the application has a good balance, even if it is affected by the wind, the track car will not have Risk of tipping and falling.
  • an example is described with each wheel train constraining a track.
  • the elastic member 16 can be compressed or stretched, and is connected with the link member 14, a kind of external force (pushing force or pulling force, shown in Fig. 7A) is applied to the link member 14 in each wheel train simultaneously
  • the F mark can be expressed as the action direction of the thrust) can indirectly promote the deformation of the elastic member 16, so that a larger gap 40 is formed between the driven wheel 15 and the driving wheel 13; after the track 50 is in the aforementioned gap 40, the force applied to the connecting rod is cancelled.
  • the track trolley in the embodiment of the present application can simultaneously have the functions of preventing rollover and falling and quick disassembly, so as to improve the timeliness of bridge disease detection; it can be used on the track 50 of the straight section structure, or the curved structure on the track 50 (as shown in Figure 15).
  • a connection method of the intermediate connecting part 30 and the two wheel trains includes: first connecting ears 31 are respectively provided at both ends of the intermediate connecting part 30; 11 are provided with a second connecting ear 111; the first connecting ear 31 and the second connecting ear 111 are installed with a fixing member, so that the intermediate connecting part 30 forms a fixed connection structure with the two connecting plates 11 respectively.
  • the first connecting ear 31 and the second connecting ear 111 can be regarded as connecting pieces protruding from the intermediate connecting portion 30 and the connecting plate 11 respectively, and two through holes are opened on the first connecting ear 31 and the second connecting ear 111 respectively.
  • the protruding direction of the two second connecting ears 111 on the connecting plate 11 is not limited, that is, the two second connecting ears 111 can be arranged on the same side of the connecting plate 11 or on different sides, specifically, one second connecting ear 111 is arranged on the same side of the driving wheel 13, and the other One second connecting ear 111 is disposed above the same side of the power module 12 , or the positions and orientations of the two second connecting ears 111 are shown in FIG. 3 .
  • another connection method between the intermediate connecting part 30 and the two wheel trains includes: the two ends of the intermediate connecting part 30 are respectively provided with first connecting ears 31; each connecting plate 11 is provided with second connecting ears 111; the first connecting ear 31 and the second connecting ear 111 are installed with a hinge so that the intermediate connecting part 30 is hingedly connected to the connecting plate 11; the locking structure is used to fix the angle formed by the connecting plate and the intermediate connecting part through hinge connection .
  • the locking structure here is a component on the hinge here, which is used to lock the connection angle between the intermediate connecting part 30 and the connecting plate 11 (so that the two do not rotate relative to each other), so that the connection The plate 11 is fixed in a certain deflected position on the intermediate connection 30 .
  • the first connecting ear 31 is provided with an arc-shaped limiting groove 314 that cooperates with the hinge.
  • the rotation angle at which the shaft performs rotational movement relative to the intermediate connection part 30 .
  • a circular hole (below) and an arc-shaped limiting groove 314 (above) are provided on the first connecting ear 31, and a lower through hole corresponding to the aforementioned circular hole and an upper corresponding to the arc-shaped limiting groove 314 are provided on the second connecting ear 111.
  • Through holes; the locking structure includes inserts and locking parts. It should be noted that the hinges here are not self-locking hinges, and need to be locked through the locking structure, that is, the hinges and locking parts here.
  • a hinge (such as the first hinge pin 311) is assembled between the circular hole and the lower through hole, so that the intermediate connecting portion 30 and the connecting plate 11 form a hinge connection structure;
  • the plug-in (for example, the second hinge pin 312 ) locked by the locking member (for example, the lock nut 313 ) is installed, so that the aforementioned two hinged connections are fixedly connected at a certain angle.
  • the locking member does not lock the plug-in, the plug-in can slide in the arc-shaped limiting groove 314; The insertion position in the shape limit groove 314 can be adjusted as required.
  • one end of the connecting rod 14 is connected to the connecting plate 11 through the first hinge 144, and the other end is fixedly assembled with a group of driven wheels through the pin shaft 152 and the bearing 153 respectively.
  • the driven wheel 15 after assembling has degree of freedom of rotation (that is, rotates along the extension direction of the track 50) on the track 50 because of the driving of the driving wheel 13; 153 is arranged on both sides of the driven wheel 15, and the rotation centerline of the bearing 153 coincides with the rotation centerline of the driven wheel 15.
  • One end of the elastic member 16 is connected with the link member 14 by the second hinge 161, and the other end is connected with the connecting plate 11 by the third hinge 162; Push or pull), the installation positions of the second hinge 161 and the third hinge 162 should not coincide with the installation position of the first hinge 144.
  • the second hinge 161 is installed at one or more of the first position 141 , the second position 142 and the third position 143 of the link member 14 ; wherein, The first position 141 is the middle part (position 1) of the link member 14, the second position 142 is the position (position 2) coincident with the installation position of the rotating shaft of the driven wheel 15, and the third position 143 is the other end of the link member 14 (position 3). It should be noted that the specific number of elastic members 16 in each set of elastic members 16 may not be limited, but in order to better exert the force of the elastic members 16, the second hinge 161 is preferably installed at the first position 141 of the connecting rod member 14 place.
  • the connecting plate 11 is fixedly mounted on the power module fixing part 122 for installing the power module rotating part 123
  • the connecting plate 11 can be provided with a shaft through hole, and the output of the power module rotating part 123
  • the shaft 121 is fixedly mounted with the driving wheel 13 through the shaft through hole and the bearing, wherein the power module fixing part 122 and the power module rotating part 123 belong to the power module 12 .
  • the driving wheel 13 may be provided with a central through hole and a groove of the constraint rail 50, and the central through hole is matched with the output shaft 121 of the power module 12 and fixed by a fastener.
  • the central through hole The central axis of the central shaft and the shaft through hole can be coincident, and the central through hole is fixedly mounted on the output shaft 121 by installing a fastener (the fastener can be a set screw 132). Therefore, the rotation center of the driving wheel 13 Will coincide with the output shaft 121 center line.
  • the shaft through hole and the matching bearing here can be removed, only the output shaft 121 is fixedly connected to the driving wheel 13 , and the power module fixing portion 122 is fixedly connected to the connecting plate 11 .
  • the purpose of setting the shaft through hole and the matching bearing is to directly transmit the reaction force applied by the track to the driving wheel 13 to the connecting plate 11 through the shaft through hole and the bearing, without passing through the power module 12 and then to the connecting plate 11. To avoid deformation of the power module 12 .
  • the driving wheel 13 When assembling the track trolley, the driving wheel 13 can be constrained on one side of the track 50 (specifically, it can be shown as that the groove 131 of the driving wheel is clamped on the side of the track 50), and then the driven wheel 15 and the driven wheel can be realized by applying and removing the external force. Constraints on the other side of track 50.
  • the third hinge is mounted on the top or bottom of the connecting plate.
  • the parts on both sides of the axis of the driving wheel 13 are symmetrically arranged, and the two sides can be understood in the same way, so only the parts on the right side of the axis of the driving wheel 13 are specifically described; for the convenience of understanding and description, the driving wheel A link member 14, a driven wheel 15 and an elastic member 16 can be respectively provided on both sides of the axis of 13:
  • the driving wheel 13 is on the upper side of the track 50, and the driven wheel 15 is on the lower side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the lower side of the first hinge 144 .
  • the elastic members 16 on both sides of the axis of the driving wheel 13 are in a compressed state, the elastic members 16 on both sides will respectively apply thrust to the two link members 14 to make the driven wheels 15 on both sides cling to the track 50 .
  • the driving wheel 13 is on the upper side of the track 50, and the driven wheel 15 is on the lower side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the upper side of the first hinge 144 .
  • the elastic members 16 on both sides of the axis of the driving wheel 13 are in a stretched state, the elastic members 16 on both sides will respectively apply tension to the two connecting rods 14 so that the driven wheels 15 on both sides are close to the track 50 .
  • the driving wheel 13 is on the lower side of the track 50, and the driven wheel 15 is on the upper side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the lower side of the first hinge 144 .
  • the elastic members 16 on both sides of the axis of the driving wheel 13 are in a stretched state, the elastic members 16 on both sides will respectively apply tension to the two connecting rods 14 so that the driven wheels 15 on both sides are close to the track 50 .
  • the driving wheel 13 is on the lower side of the track 50, and the driven wheel 15 is on the upper side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the upper side of the first hinge 144 .
  • the elastic members 16 on both sides of the axis of the driving wheel 13 are in a compressed state, the elastic members 16 on both sides will respectively apply thrust to the two link members 14 to make the driven wheels 15 on both sides cling to the track 50 .
  • the assembly of the two wheel trains can be inconsistent, and the driving wheel and the passive wheel under the two wheel trains
  • the positional relationship with respect to the track can be different, specifically, the connection relationship between the elastic members under the two wheel trains can be different, for example, the first wheel train can be as shown in Figure 11A and Figure 11B, and the second wheel train can be as shown in Figure 12A As shown in Fig. 12B; preferably, the assembly of the two wheel trains is consistent, and the driving wheels under the two wheel trains are located on the upper side of the track.

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Abstract

A track trolley capable of preventing rollover and falling and facilitating disassembling and assembling, comprising two wheel trains mounted opposite on two sides of a middle connecting part (30). Each wheel train comprises a connecting plate (11), a power module (12), a driving wheel (13), two connecting rods (14), two sets of driven wheels (15), and two sets of elastic members (16). The connecting plate is connected to the middle connecting part. The power module is fixedly mounted on the connecting plate, and the driving wheel is fixedly mounted on an output shaft of the power module. The two connecting rods are provided on two sides of the axis of the driving wheel, respectively, and one end of each connecting rod is rotatably connected to the connecting plate, and the other end thereof is fixedly provided with a set of driven wheels. A set of elastic members is provided between the connecting plate and each connecting rod. A groove (131) of the driving wheel is restrained on one side of a track (50) under the action of two sets of elastic members, and grooves (151) of two sets of driven wheels are restrained on the other side of the track under the action of a set of elastic members, respectively.

Description

一种轨道小车a track car
本申请要求于2021年08月18日提交中国专利局、申请号为202110957461.8、发明名称为“一种轨道小车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110957461.8 and the title of the invention "a rail trolley" submitted to the China Patent Office on August 18, 2021, the entire contents of which are incorporated in this application by reference.
技术领域technical field
本申请实施例涉及桥梁检测技术领域,尤其涉及一种轨道小车。The embodiment of the present application relates to the technical field of bridge detection, and in particular to a rail trolley.
背景技术Background technique
定期对桥梁底面进行检测,是及时发现桥梁病害的重要手段,而通过在桥底搭建轨道,让搭载检测设备的小车在轨道上行驶以替代人工检测桥底面的方式,因检测成本低、检测效率高且可规避人员伤亡风险,成为了目前检测桥底面的主要方式。Regularly inspecting the bottom of the bridge is an important means to detect bridge defects in a timely manner. By building a track at the bottom of the bridge and allowing the trolleys equipped with inspection equipment to drive on the track to replace the manual inspection of the bottom of the bridge, the detection cost is low and the detection efficiency High and can avoid the risk of casualties, it has become the main way to detect the bottom surface of the bridge at present.
但是,轨道小车在搭建于桥底的轨道上行驶时,时常会受自然风力的影响而存在侧翻掉落的风险。此外,桥梁底面通常设置有多个桥墩,轨道遇到桥墩时难以避开,故需要收回后重新搭建,在此过程中,轨道小车与轨道之间需要频繁的拆装;因此,轨道小车须同时具备防侧翻掉落和便于拆装的基本功能。However, when the track car is running on the track built at the bottom of the bridge, it is often affected by the natural wind and there is a risk of rolling over and falling. In addition, there are usually multiple piers on the bottom of the bridge, and it is difficult to avoid when the track meets the bridge piers, so it needs to be retracted and rebuilt. During this process, frequent disassembly and assembly between the track trolley and the track is required; It has the basic functions of anti-rollover and easy disassembly.
发明内容Contents of the invention
本申请实施例提供了一种轨道小车,该轨道小车可实现防侧翻掉落和便于拆装两种功能。An embodiment of the present application provides a rail trolley, which can realize two functions of preventing rollover and falling and facilitating assembly and disassembly.
本申请实施例提供的一种轨道小车,包括两个轮系和中间连接部,两个所述轮系相对安装在所述中间连接部的两侧;A track trolley provided in an embodiment of the present application includes two wheel trains and an intermediate connecting part, and the two wheel trains are relatively installed on both sides of the intermediate connecting part;
所述轮系包括连接板、动力模块、主动轮、两个连杆件、两组被动轮和两组弹性件;The wheel train includes a connecting plate, a power module, a driving wheel, two connecting rods, two sets of driven wheels and two sets of elastic elements;
所述连接板与所述中间连接部连接;The connection plate is connected to the intermediate connection part;
所述动力模块固定安装于所述连接板,所述动力模块的输出轴固定安装所 述主动轮;The power module is fixedly mounted on the connecting plate, and the output shaft of the power module is fixedly mounted on the driving wheel;
两个所述连杆件分别设置在所述主动轮的轴线的两侧,且每个所述连杆件的一端转动连接所述连接板,另一端固定安装一组所述被动轮;The two connecting rods are respectively arranged on both sides of the axis of the driving wheel, and one end of each connecting rod is rotatably connected to the connecting plate, and the other end is fixedly installed with a set of driven wheels;
所述主动轮开设有约束轨道的凹槽,每组所述被动轮开设有约束所述轨道的凹槽;所述连接板和每个所述连杆件之间分别装设一组所述弹性件,所述主动轮的凹槽在所述两组弹性件的作用下约束于所述轨道的一侧,两组所述被动轮的凹槽分别在一组所述弹性件的作用下约束于所述轨道的另一侧。The driving wheel is provided with a groove for constraining the track, and each set of driven wheels is provided with a groove for constraining the track; a set of elastic springs is respectively installed between the connecting plate and each of the connecting rods. The groove of the driving wheel is constrained to one side of the track under the action of the two sets of elastic elements, and the grooves of the two sets of driven wheels are respectively constrained to one side of the track under the action of a set of elastic elements. the other side of the track.
可选地,所述中间连接部的两端分别设置第一连接耳;Optionally, first connecting ears are respectively provided at both ends of the intermediate connecting part;
每个所述连接板均设置第二连接耳;Each of the connecting plates is provided with a second connecting ear;
所述第一连接耳和所述第二连接耳通过安装固定件,以使所述中间连接部与所述连接板固定连接。The first connecting ear and the second connecting ear are installed with a fixing member so that the intermediate connecting portion is fixedly connected to the connecting plate.
可选地,还包括铰接件及与所述铰接件配合的锁紧结构;Optionally, a hinge and a locking structure cooperating with the hinge are also included;
所述中间连接部的两端分别设置第一连接耳;每个所述连接板均设置第二连接耳;Both ends of the intermediate connecting portion are respectively provided with first connecting ears; each of the connecting plates is provided with second connecting ears;
所述第一连接耳和所述第二连接耳通过安装所述铰接件,以使所述中间连接部与所述连接板铰链连接;The first connecting ear and the second connecting ear are installed with the hinge so that the intermediate connecting part is hingedly connected to the connecting plate;
所述锁紧结构用于固定所述连接板与所述中间连接部通过所述铰链连接形成的夹角。The locking structure is used to fix the angle formed by the connection between the connecting plate and the intermediate connecting portion through the hinge connection.
可选地,所述第一连接耳开设有与所述铰接件配合的弧形限位槽,所述弧形限位槽用于限制所述连接板以所述铰接件为轴相对所述中间连接部进行旋转运动的旋转角度。Optionally, the first connecting ear is provided with an arc-shaped limiting groove matched with the hinge, and the arc-shaped limiting groove is used to limit the connecting plate relative to the middle with the hinge as the axis. The angle of rotation at which the joint performs a rotational movement.
可选地,所述锁紧结构包括插件和锁紧件;Optionally, the locking structure includes an insert and a locking piece;
所述第一连接耳与所述第二连接耳通过所述插件连接;The first connecting ear is connected to the second connecting ear through the insert;
若所述锁紧件未锁紧所述插件,则所述插件可在所述弧形限位槽内滑动;若所述锁紧件锁紧所述插件,则所述插件锁定在所述弧形限位槽内一位置。If the locking member does not lock the inserter, the inserter can slide in the arc-shaped limiting groove; if the locking member locks the inserter, the inserter is locked in the arc A position in the shape limit slot.
可选地,所述连杆件的一端通过第一铰链连接所述连接板,另一端分别通过销轴和轴承固定装配一组所述被动轮。Optionally, one end of the connecting rod is connected to the connecting plate through a first hinge, and the other end is fixedly assembled with a set of driven wheels through a pin shaft and a bearing respectively.
可选地,所述弹性件的一端通过第二铰链与所述连杆件连接,另一端通过 第三铰链与所述连接板连接;Optionally, one end of the elastic member is connected to the link member through a second hinge, and the other end is connected to the connecting plate through a third hinge;
所述第二铰链和所述第三铰链的安装位置均不与所述第一铰链的安装位置重合。The installation positions of the second hinge and the third hinge do not coincide with the installation positions of the first hinge.
可选地,所述第二铰链安装于所述连杆件的第一位置、第二位置和第三位置中的一个或多个位置;Optionally, the second hinge is installed at one or more of the first position, the second position and the third position of the link member;
其中,所述第一位置为所述连杆件的中部,所述第二位置为与所述被动轮的旋转轴安装位置重合的位置,所述第三位置为所述连杆件的另一端。Wherein, the first position is the middle part of the connecting rod, the second position is coincident with the installation position of the rotating shaft of the driven wheel, and the third position is the other end of the connecting rod .
可选地,所述第三铰链安装在所述连接板的顶部或底部。Optionally, the third hinge is mounted on the top or bottom of the connecting plate.
可选地,所述第三铰链的安装位置低于所述第一铰链的安装位置时,所述主动轮在所述两组弹性件的推力作用下约束于所述轨道的高侧,两组所述被动轮的凹槽分别在一组所述弹性件的推力作用下约束于所述轨道的低侧。Optionally, when the installation position of the third hinge is lower than the installation position of the first hinge, the driving wheel is constrained to the high side of the track under the thrust of the two sets of elastic members, and the two sets of The grooves of the driven wheels are respectively constrained to the lower side of the track under the pushing force of a set of elastic members.
可选地,所述第三铰链的安装位置高于所述第一铰链的安装位置时,所述主动轮在所述两组弹性件的拉力作用下约束于所述轨道的高侧,两组所述被动轮的凹槽分别在一组所述弹性件的拉力作用下约束于所述轨道的低侧。Optionally, when the installation position of the third hinge is higher than the installation position of the first hinge, the driving wheel is constrained to the high side of the track under the pulling force of the two sets of elastic members. The grooves of the driven wheels are respectively constrained to the lower side of the track under the pulling force of a set of elastic members.
可选地,所述第三铰链的安装位置低于所述第一铰链的安装位置时,所述主动轮的凹槽在所述两组弹性件的拉力作用下约束于所述轨道的低侧,两组所述被动轮的凹槽分别在一组所述弹性件的拉力作用下约束于所述轨道的高侧。Optionally, when the installation position of the third hinge is lower than the installation position of the first hinge, the groove of the driving wheel is constrained to the lower side of the track under the pulling force of the two sets of elastic members The grooves of the two groups of driven wheels are respectively constrained to the high side of the track under the pulling force of one group of elastic members.
可选地,所述第三铰链的安装位置高于所述第一铰链的安装位置时,所述主动轮的凹槽在所述两组弹性件的推力作用下约束于所述轨道的低侧,两组所述被动轮的凹槽分别在一组所述弹性件的推力作用下约束于所述轨道的高侧。Optionally, when the installation position of the third hinge is higher than the installation position of the first hinge, the groove of the driving wheel is constrained to the lower side of the track by the pushing force of the two sets of elastic members The grooves of the two groups of driven wheels are respectively restrained on the high side of the track under the push force of one group of elastic members.
可选地,所述主动轮的凹槽和所述被动轮的凹槽,呈V形、U形、矩形或其他能约束轨道的形状。Optionally, the groove of the driving wheel and the groove of the driven wheel are V-shaped, U-shaped, rectangular or other shapes capable of constraining the track.
可选地,所述轨道为直段结构或弯曲结构的轨道。Optionally, the track is a track with a straight segment structure or a curved structure.
从以上技术方案可以看出,本申请实施例具有以下优点:It can be seen from the above technical solutions that the embodiments of the present application have the following advantages:
本申请实施例的轨道小车,用于搭载检测设备以行驶于桥底轨道上检测桥底面的病害情况,该轨道小车包括:两个轮系和中间连接部,两个轮系相对安装在中间连接部的两侧;每个轮系包括连接板、动力模块、主动轮、两个连杆件、两组被动轮和两组弹性件;连接板与中间连接部连接;动力模块固定安装 于连接板,动力模块的输出轴固定安装主动轮,以使得主动轮得到动力模块的动力输出驱动轨道小车在轨道上行驶;两个连杆件分别设置在主动轮的轴线的两侧,且每个连杆件的一端转动连接连接板,另一端固定安装一组被动轮;主动轮开设有约束轨道的凹槽,每组被动轮开设有约束轨道的凹槽;连接板和每个连杆件之间分别装设一组弹性件,主动轮的凹槽在两组弹性件的作用下约束于轨道的一侧,两组被动轮的凹槽分别在一组弹性件的作用下约束于轨道的另一侧。The track trolley of the embodiment of the present application is used to carry detection equipment to drive on the bridge bottom track to detect the disease condition of the bridge bottom surface. Each wheel train includes a connecting plate, a power module, a driving wheel, two connecting rods, two sets of driven wheels and two sets of elastic parts; the connecting plate is connected to the middle connecting part; the power module is fixedly installed on the connecting plate , the output shaft of the power module is fixedly installed with the driving wheel, so that the driving wheel gets the power output of the power module to drive the track trolley to run on the track; two connecting rods are respectively arranged on both sides of the axis of the driving wheel, and each connecting rod One end of the piece rotates to connect the connecting plate, and the other end is fixedly installed with a group of driven wheels; the driving wheel is provided with a groove for constraining the track, and each group of driven wheels is provided with a groove for constraining the track; the connecting plate and each connecting rod are respectively Install a set of elastic parts, the groove of the driving wheel is constrained to one side of the track under the action of two sets of elastic parts, and the grooves of the two sets of driven wheels are respectively constrained to the other side of the track under the action of a set of elastic parts .
因弹性件自身具有弹性形变的特点,故本申请实施例的轨道小车装配在轨道上时,主动轮的凹槽和被动轮的凹槽均会在弹性件的作用下接触轨道,其中,每个轮系下的被动轮均处于与之接触的轨道的同一侧(例如下侧),主动轮则相对于同轮系下的被动轮处于与之接触的该轨道的另一侧(例如上侧),以将该轨道约束在两种动轮的凹槽之间,使得轨道小车只能沿着轨道的延伸方向移动;而当左右两个轮系中的主动轮和被动轮同时将轨道卡在轮子的凹槽中间时,能防止轨道小车不绕任一轨道轴线旋转,即可以防止轨道小车侧翻。Because the elastic member itself has the characteristics of elastic deformation, when the rail trolley of the embodiment of the present application is assembled on the track, the groove of the driving wheel and the groove of the driven wheel will contact the track under the action of the elastic member, wherein each The driven wheels under the wheel train are all on the same side (such as the lower side) of the track that is in contact with it, and the driving wheels are on the other side (such as the upper side) of the track that is in contact with the driven wheels under the same wheel train. , to constrain the track between the grooves of the two kinds of driving wheels, so that the track trolley can only move along the extension direction of the track; When the groove is in the middle, it can prevent the track trolley from rotating around any track axis, that is, it can prevent the track trolley from turning over.
另一方面,因弹性件与连杆件相连,故对每个轮系中的连杆件同时施加一种外力(推力或拉力)可间接促使弹性件形变,以使得被动轮和主动轮之间形成较大的空隙;轨道处于前述空隙内后,撤销前述外力,弹性件会恢复原状,即连杆件会受到弹性件的作用力(此处表现为与外力作用相反的反作用力),使得被动轮向轨道靠近并最终紧贴轨道,从而轻松地将轨道小车装配到轨道上。同理,对每个轮系中的连杆件同时施加一种外力,使弹性件发生形变,以使得被动轮与主动轮之间形成较大的空隙,即可将轨道小车轻松地从轨道上脱开,实现轨道小车与轨道之间的轻松拆卸。On the other hand, since the elastic member is connected with the link member, applying an external force (push or pull force) to the link member in each wheel train at the same time can indirectly promote the deformation of the elastic member, so that the gap between the driven wheel and the driving wheel A larger gap is formed; after the track is in the aforementioned gap, the aforementioned external force is removed, and the elastic member will return to its original shape, that is, the connecting rod will be subjected to the force of the elastic member (here, it is expressed as a reaction force opposite to the external force), so that the passive The wheels approach the track and eventually fit snugly against the track, making it easy to fit the track trolley onto the track. In the same way, an external force is applied to the connecting rods in each wheel train at the same time to deform the elastic parts so that a large gap is formed between the driven wheel and the driving wheel, and the track trolley can be easily lifted from the track. Disengage to realize easy disassembly between the track trolley and the track.
综上,本申请实施例的轨道小车,可同时具备防侧翻掉落和快速拆装的功能,以提高对桥梁病害检测的时效性。To sum up, the rail trolley in the embodiment of the present application can simultaneously have the functions of anti-rollover and falling and quick disassembly, so as to improve the timeliness of bridge disease detection.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请 中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations recorded in the application. For example, those skilled in the art can also obtain other drawings based on these drawings.
图1为本申请实施例轨道小车的一个结构示意图;Fig. 1 is a structural representation of the track car of the embodiment of the present application;
图2为本申请实施例中间连接部的一个结构示意图;Fig. 2 is a schematic structural diagram of the intermediate connection part of the embodiment of the present application;
图3为本申请实施例一个轮系的一个结构示意图;Fig. 3 is a schematic structural diagram of a gear train according to an embodiment of the present application;
图4A为图3所示轮系的一个主视图;Fig. 4A is a front view of the wheel train shown in Fig. 3;
图4B为图3所示轮系的一个右视图;Fig. 4B is a right side view of the wheel train shown in Fig. 3;
图5为本申请实施例被动轮的一个结构示意图;Fig. 5 is a structural schematic diagram of the driven wheel of the embodiment of the present application;
图6为本申请实施例一个轮系的另一结构示意图;Fig. 6 is another structural schematic diagram of a gear train according to the embodiment of the present application;
图7A为图3所示轮系的另一主视图;Fig. 7A is another front view of the wheel train shown in Fig. 3;
图7B为图3所示轮系的另一右视图;Fig. 7B is another right side view of the wheel train shown in Fig. 3;
图8为本申请实施例中间连接部的另一结构示意图;Fig. 8 is another structural schematic diagram of the intermediate connection part of the embodiment of the present application;
图9为本申请实施例连接板的一个结构示意图;Fig. 9 is a schematic structural diagram of the connecting plate of the embodiment of the present application;
图10为本申请实施例轨道小车的另一结构示意图;Fig. 10 is another structural schematic diagram of the track trolley of the embodiment of the present application;
图11A为本申请实施例一个轮系的一个前视图;Fig. 11A is a front view of a wheel train according to an embodiment of the present application;
图11B为本申请实施例一个轮系的一个后视图;Figure 11B is a rear view of a wheel train in the embodiment of the present application;
图12A为本申请实施例一个轮系的另一前视图;Fig. 12A is another front view of a wheel train according to the embodiment of the present application;
图12B为本申请实施例一个轮系的另一后视图;Fig. 12B is another rear view of a wheel train according to the embodiment of the present application;
图13A为本申请实施例一个轮系的另一前视图;Fig. 13A is another front view of a wheel train according to the embodiment of the present application;
图13B为本申请实施例一个轮系的另一后视图;Fig. 13B is another rear view of a wheel train according to the embodiment of the present application;
图14A为本申请实施例一个轮系的另一前视图;Fig. 14A is another front view of a wheel train according to the embodiment of the present application;
图14B为本申请实施例一个轮系的另一后视图;Fig. 14B is another rear view of a wheel train according to the embodiment of the present application;
图15为本申请实施例轨道小车的另一结构示意图;Fig. 15 is another structural schematic diagram of the track trolley of the embodiment of the present application;
其中,附图标记为:Wherein, reference sign is:
10、第一轮系;20、第二轮系;30、中间连接部;31、第一连接耳;311、第一铰链销;312、第二铰链销;313、锁紧螺母;314、弧形限位槽;11、连接板;111、第二连接耳;12、动力模块;121、输出轴;122、动力模块固定部;123、动力模块旋转部;13、主动轮;131、主动轮的凹槽;132、紧定螺钉;14、连杆件;141、第一位置;142、第二位置;143、第三位置;144、第 一铰链;15、被动轮;151、被动轮的凹槽;152、销轴;153、轴承;16、弹性件;161、第二铰链;162、第三铰链;40、空隙;50、轨道。10, the first wheel train; 20, the second wheel train; 30, the middle connecting part; 31, the first connecting ear; 311, the first hinge pin; 312, the second hinge pin; 313, the lock nut; 314, the arc 11, connecting plate; 111, second connecting ear; 12, power module; 121, output shaft; 122, fixed part of power module; 123, rotating part of power module; 13, driving wheel; 131, driving wheel 132, set screw; 14, connecting rod; 141, first position; 142, second position; 143, third position; 144, first hinge; 15, driven wheel; 151, driven wheel Groove; 152, pin shaft; 153, bearing; 16, elastic member; 161, second hinge; 162, third hinge; 40, gap; 50, track.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the application. Obviously, the described embodiment is only It is a part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
在本申请实施例的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer " and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operative in a particular orientation and therefore should not be construed as limiting to the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application in specific situations.
本申请中的实施例及实施例示意图中,两个轮系相对安装在中间连接部的两侧;每个轮系中,以主动轮的轴线为轴:两个连杆件可视为左右对称的一对连杆件,两组弹性件可视为一左一右对称设置,两组被动轮同样可视为一左一右对称设置。因此,为便于说明和理解,请参阅图1,下面主要对第一轮系10进行实施例说明,具体地,主要说明第一轮系10下主动轮的轴线一侧的连杆件、弹性件和被动轮;即第一轮系10另一侧的连杆件、弹性件和被动轮,以及第二轮系20可同理地参照理解。需要说明的是,图5中的A、A-A及箭头标记可以理解为,以箭头的指向为视图方向,对左侧的A部件进行剖切得到 右侧的A-A部件半剖视图;同理,以箭头的指向为视图方向,对图6左侧的C部件进行剖切得到右侧的半剖视图。In the embodiment and the schematic diagram of the embodiment in this application, the two gear trains are relatively installed on both sides of the middle connecting part; in each gear train, the axis of the driving wheel is used as the axis: the two connecting rods can be regarded as left-right symmetry A pair of connecting rods, two groups of elastic parts can be regarded as a left-right symmetrical arrangement, and two groups of driven wheels can also be regarded as a left-right symmetrical arrangement. Therefore, for ease of description and understanding, please refer to FIG. 1 , the following mainly describes the embodiment of the first wheel train 10 , specifically, the connecting rod member and the elastic member on the side of the axis of the driving wheel under the first wheel train 10 are mainly described. And the driven wheel; that is, the connecting rod member, the elastic member and the driven wheel on the other side of the first wheel train 10, and the second wheel train 20 can be understood with reference to the same reason. It should be noted that the A, A-A and arrow marks in Fig. 5 can be understood as taking the pointing of the arrow as the view direction, and cutting the A part on the left side to obtain the half-sectional view of the A-A part on the right side; The direction of is the view direction, and the part C on the left side of Figure 6 is cut to obtain the half-sectional view on the right side.
下面将结合图1至图7B,对本申请实施例提供的轨道小车进行说明。The track trolley provided by the embodiment of the present application will be described below with reference to FIG. 1 to FIG. 7B .
本申请实施例的轨道小车,用于搭载检测设备以行驶于桥底轨道50上检测桥底面的病害情况,包括:两个轮系和中间连接部30,两个轮系相对安装在中间连接部30的两侧;每个轮系包括连接板11、动力模块12、主动轮13、两个连杆件14、两组被动轮15和两组弹性件16;连接板11与中间连接部30连接;动力模块12固定安装于连接板11,动力模块12的输出轴121固定安装主动轮13,以使得主动轮13得到动力模块12的动力输出驱动轨道小车在轨道50上行驶;两个连杆件14分别设置在主动轮13的轴线的两侧,且每个连杆件14的一端转动连接连接板11,另一端固定安装一组被动轮15;主动轮13开设有约束轨道50的凹槽,每组被动轮15开设有约束轨道50的凹槽;连接板11和每个连杆件14之间分别装设一组弹性件16,主动轮的凹槽131在两组弹性件16的作用下约束于轨道50的一侧,两组被动轮的凹槽151分别在一组弹性件16的作用下约束于轨道50的另一侧。The track trolley of the embodiment of the present application is used to carry detection equipment to drive on the bridge bottom track 50 to detect the disease condition of the bridge bottom surface, including: two wheel trains and an intermediate connecting part 30, and the two wheel trains are relatively installed on the intermediate connecting part 30 on both sides; each wheel train includes a connecting plate 11, a power module 12, a driving wheel 13, two connecting rods 14, two groups of driven wheels 15 and two groups of elastic members 16; the connecting plate 11 is connected to the middle connecting part 30 The power module 12 is fixedly installed on the connecting plate 11, and the output shaft 121 of the power module 12 is fixedly installed with the driving wheel 13, so that the driving wheel 13 obtains the power output of the power module 12 to drive the track trolley to travel on the track 50; two connecting rods 14 are respectively arranged on both sides of the axis of the driving wheel 13, and one end of each link member 14 is connected to the connecting plate 11 in rotation, and a group of driven wheels 15 are fixedly installed at the other end; Each group of driven wheels 15 is provided with a groove for constraining the track 50; a group of elastic members 16 are respectively installed between the connecting plate 11 and each link member 14, and the groove 131 of the driving wheel is under the action of the two groups of elastic members 16. Constrained to one side of the track 50 , the grooves 151 of the two sets of driven wheels are respectively constrained to the other side of the track 50 under the action of a set of elastic members 16 .
因弹性件16自身具有弹性形变的特点,故本申请实施例的轨道小车装配在轨道50上时,主动轮的凹槽131和被动轮的凹槽151均会在弹性件16的作用下接触轨道50,其中,每个轮系下的被动轮15均处于与之接触的轨道50的同一侧,主动轮13则相对于同轮系下的被动轮15处于与之接触的该轨道50的另一侧,即同轮系下的被动轮15与主动轮13分别接触轨道50的不同侧(例如上下形式的对侧),以将该轨道50约束在两种动轮的凹槽之间,使得轨道小车只能沿着轨道50的延伸方向移动。需要说明的是,一个轮系下的主动轮的凹槽131和被动轮的凹槽151将一轨道夹在中间,其技术效果是该轮系不能从该轨道上脱开,可以沿着该轨道的延伸方向直线运动或绕该轨道轴线旋转,但并不能有效防止小车侧翻;只有当左右两个轮系中的主动轮13、被动轮15同时将两根轨道卡在凹槽中间时,才能防止轨道小车不绕任何单一轨道轴线旋转,即能防止轨道小车侧翻。正因为两个轮系通过主动轮13和被动轮15的凹槽分别约束了一根轨道50,故本申请实施例的轨道小车的平衡性良好,即使受到风力的作用,轨道小车也不会有侧翻掉落的风险。此处以每个轮系约 束一根轨道做实施例说明。Because the elastic member 16 itself has the characteristics of elastic deformation, when the rail trolley of the embodiment of the present application is assembled on the track 50, the groove 131 of the driving wheel and the groove 151 of the driven wheel will all contact the track under the action of the elastic member 16 50, wherein, the driven wheels 15 under each train are on the same side of the track 50 in contact with it, and the driving wheels 13 are on the other side of the track 50 in contact with the driven wheels 15 under the same train. side, that is, the driven wheel 15 and the driving wheel 13 under the same wheel train respectively contact different sides of the track 50 (such as the opposite side of the upper and lower forms), so that the track 50 is bound between the grooves of the two kinds of driving wheels, so that the track trolley It can only move along the extending direction of the rail 50. It should be noted that the groove 131 of the driving wheel under a wheel train and the groove 151 of the driven wheel clamp a track in the middle, and its technical effect is that the wheel train cannot be disengaged from the track and can be moved along the track. It can move linearly in the extension direction of the track or rotate around the axis of the track, but it cannot effectively prevent the trolley from turning over; only when the driving wheel 13 and the driven wheel 15 in the left and right two wheel trains simultaneously clamp the two tracks in the middle of the groove, can it Preventing the track car from rotating about any single track axis prevents the track car from tipping over. Just because the two wheel trains constrain a track 50 respectively through the grooves of the driving wheel 13 and the driven wheel 15, the track car in the embodiment of the application has a good balance, even if it is affected by the wind, the track car will not have Risk of tipping and falling. Here, an example is described with each wheel train constraining a track.
另一方面,因弹性件16可以被压缩或拉伸,且与连杆件14相连,故对每个轮系中的连杆件14同时施加一种外力(推力或拉力,图7A所示的F标记可表示为推力的作用方向)可间接促使弹性件16形变,以使得被动轮15和主动轮13之间形成较大的空隙40;轨道50处于前述空隙40内后,撤销施加在连杆件14上的外力,因弹性件16自身的弹性形变特点,弹性件16会恢复原状,即连杆件14会受到形变弹性件16的作用力(此处表现为与外力作用相反的反作用力),使得被动轮15向轨道50靠近并最终紧贴轨道50,从而轻松地将轨道小车装配到轨道50上。同理,对每个轮系中的连杆件14同时施加一种外力,使弹性件16发生形变,以使得被动轮15与主动轮13之间形成较大的空隙40,即可将轨道小车轻松地从轨道50上脱开,实现轨道小车与轨道50之间的轻松拆卸。On the other hand, because the elastic member 16 can be compressed or stretched, and is connected with the link member 14, a kind of external force (pushing force or pulling force, shown in Fig. 7A) is applied to the link member 14 in each wheel train simultaneously The F mark can be expressed as the action direction of the thrust) can indirectly promote the deformation of the elastic member 16, so that a larger gap 40 is formed between the driven wheel 15 and the driving wheel 13; after the track 50 is in the aforementioned gap 40, the force applied to the connecting rod is cancelled. The external force on the member 14, due to the elastic deformation characteristics of the elastic member 16 itself, the elastic member 16 will return to its original shape, that is, the connecting rod member 14 will be subjected to the force of the deformed elastic member 16 (here it is expressed as a reaction force opposite to the external force) , so that the driven wheel 15 approaches the track 50 and finally clings to the track 50 , so that the track trolley can be easily assembled on the track 50 . In the same way, an external force is applied to the connecting rod 14 in each wheel train at the same time to deform the elastic member 16 so that a larger gap 40 is formed between the driven wheel 15 and the driving wheel 13, and the track trolley can be moved. Easily disengage from the track 50 to realize the easy disassembly between the track trolley and the track 50.
综上,本申请实施例的轨道小车,可同时具备防侧翻掉落和快速拆装的功能,以提高对桥梁病害检测的时效性;可以行使在直段结构的轨道50上,或弯曲结构的轨道50上(如图15所示)。In summary, the track trolley in the embodiment of the present application can simultaneously have the functions of preventing rollover and falling and quick disassembly, so as to improve the timeliness of bridge disease detection; it can be used on the track 50 of the straight section structure, or the curved structure on the track 50 (as shown in Figure 15).
请参阅图1至图3,在一个具体实施例中,中间连接部30和两个轮系的一种连接方式包括:中间连接部30的两端分别设置第一连接耳31;每个连接板11均设置第二连接耳111;第一连接耳31和第二连接耳111通过安装固定件,以使中间连接部30分别与两个连接板11形成固定连接结构。其中,第一连接耳31和第二连接耳111可分别视为中间连接部30和连接板11上凸出的连接片,第一连接耳31和第二连接耳111上分别开设两个通孔(例如螺纹孔),以便通过安装固定件(例如,螺栓)将两个轮系分别固定连接在中间连接部30的两侧;连接板11上两个第二连接耳111的凸出方向(朝向)可不限,即两个第二连接耳111可以设置在连接板11的同一侧面上或不同一侧面上,具体可包括,一个第二连接耳111设置在主动轮13的同侧上方,而另一个第二连接耳111设置在动力模块12的同侧上方,或者两个第二连接耳111的位置和朝向如图3所示。Referring to Fig. 1 to Fig. 3, in a specific embodiment, a connection method of the intermediate connecting part 30 and the two wheel trains includes: first connecting ears 31 are respectively provided at both ends of the intermediate connecting part 30; 11 are provided with a second connecting ear 111; the first connecting ear 31 and the second connecting ear 111 are installed with a fixing member, so that the intermediate connecting part 30 forms a fixed connection structure with the two connecting plates 11 respectively. Wherein, the first connecting ear 31 and the second connecting ear 111 can be regarded as connecting pieces protruding from the intermediate connecting portion 30 and the connecting plate 11 respectively, and two through holes are opened on the first connecting ear 31 and the second connecting ear 111 respectively. (such as threaded holes), so that the two wheel trains are respectively fixedly connected on both sides of the middle connecting part 30 by installing fixtures (such as bolts); the protruding direction of the two second connecting ears 111 on the connecting plate 11 (toward ) is not limited, that is, the two second connecting ears 111 can be arranged on the same side of the connecting plate 11 or on different sides, specifically, one second connecting ear 111 is arranged on the same side of the driving wheel 13, and the other One second connecting ear 111 is disposed above the same side of the power module 12 , or the positions and orientations of the two second connecting ears 111 are shown in FIG. 3 .
在一个具体实施例中,中间连接部30和两个轮系的另一种连接方式包括:中间连接部30的两端分别设置第一连接耳31;每个连接板11均设置第二连 接耳111;第一连接耳31和第二连接耳111通过安装铰接件,以使中间连接部30与连接板11铰链连接;锁紧结构用于固定连接板与中间连接部通过铰链连接形成的夹角。需要说明的是,此处的锁紧结构是此处铰接件上的构件,用于锁定中间连接部30与连接板11两者的连接夹角(使两者不发生相对转动),以使连接板11以某一偏转位置固定在中间连接部30上。In a specific embodiment, another connection method between the intermediate connecting part 30 and the two wheel trains includes: the two ends of the intermediate connecting part 30 are respectively provided with first connecting ears 31; each connecting plate 11 is provided with second connecting ears 111; the first connecting ear 31 and the second connecting ear 111 are installed with a hinge so that the intermediate connecting part 30 is hingedly connected to the connecting plate 11; the locking structure is used to fix the angle formed by the connecting plate and the intermediate connecting part through hinge connection . It should be noted that the locking structure here is a component on the hinge here, which is used to lock the connection angle between the intermediate connecting part 30 and the connecting plate 11 (so that the two do not rotate relative to each other), so that the connection The plate 11 is fixed in a certain deflected position on the intermediate connection 30 .
请参阅图8至图10,在一个具体实施例中,第一连接耳31开设有与铰接件配合的弧形限位槽314,弧形限位槽314用于限制连接板11以铰接件为轴相对中间连接部30进行旋转运动的旋转角度。第一连接耳31上开设一个圆孔(下方)和一个弧形限位槽314(上方),第二连接耳111上开设对应前述圆孔的下通孔和对应弧形限位槽314的上通孔;锁紧结构包括插件和锁紧件,需要说明的是,此处的铰接件不是可自锁定的铰接件,需另外通过锁紧结构实现锁定的,即此处的铰接件和锁紧结构是分离设置的。圆孔和下通孔之间通过装配铰接件(例如第一铰链销311),使中间连接部30与连接板11两者形成铰链连接结构;弧形限位槽314和上通孔之间通过安装由锁紧件(例如锁紧螺母313)锁紧的插件(例如第二铰链销312),使铰链连接的前述两者以一定的夹角实现固定连接。其中,若锁紧件未锁紧插件,则插件可在弧形限位槽314内滑动;若锁紧件锁紧插件,则插件锁定在弧形限位槽314内一位置,即插件在弧形限位槽314内的穿插位置可由需调定。Please refer to FIGS. 8 to 10. In a specific embodiment, the first connecting ear 31 is provided with an arc-shaped limiting groove 314 that cooperates with the hinge. The rotation angle at which the shaft performs rotational movement relative to the intermediate connection part 30 . A circular hole (below) and an arc-shaped limiting groove 314 (above) are provided on the first connecting ear 31, and a lower through hole corresponding to the aforementioned circular hole and an upper corresponding to the arc-shaped limiting groove 314 are provided on the second connecting ear 111. Through holes; the locking structure includes inserts and locking parts. It should be noted that the hinges here are not self-locking hinges, and need to be locked through the locking structure, that is, the hinges and locking parts here. Structures are set separately. A hinge (such as the first hinge pin 311) is assembled between the circular hole and the lower through hole, so that the intermediate connecting portion 30 and the connecting plate 11 form a hinge connection structure; The plug-in (for example, the second hinge pin 312 ) locked by the locking member (for example, the lock nut 313 ) is installed, so that the aforementioned two hinged connections are fixedly connected at a certain angle. Wherein, if the locking member does not lock the plug-in, the plug-in can slide in the arc-shaped limiting groove 314; The insertion position in the shape limit groove 314 can be adjusted as required.
请参阅图4A、图4B和图5,在一个具体实施例中,连杆件14的一端通过第一铰链144连接连接板11,另一端分别通过销轴152和轴承153固定装配一组被动轮15。装配后的被动轮15因主动轮13的驱动在轨道50上存在旋转自由度(即沿轨道50的延伸方向转动);其中,每个被动轮15均开设约束轨道50一侧的凹槽,轴承153设置在被动轮15的两侧,轴承153的旋转中心线与被动轮15的旋转中心线重合。弹性件16的一端通过第二铰链161与连杆件14连接,另一端通过第三铰链162与连接板11连接;此外,为保证弹性件16在轨道小车上的作用效果(弹性件16可提供推力或拉力),第二铰链161和第三铰链162的安装位置应均不与第一铰链144的安装位置重合。Please refer to Fig. 4A, Fig. 4B and Fig. 5, in a specific embodiment, one end of the connecting rod 14 is connected to the connecting plate 11 through the first hinge 144, and the other end is fixedly assembled with a group of driven wheels through the pin shaft 152 and the bearing 153 respectively. 15. The driven wheel 15 after assembling has degree of freedom of rotation (that is, rotates along the extension direction of the track 50) on the track 50 because of the driving of the driving wheel 13; 153 is arranged on both sides of the driven wheel 15, and the rotation centerline of the bearing 153 coincides with the rotation centerline of the driven wheel 15. One end of the elastic member 16 is connected with the link member 14 by the second hinge 161, and the other end is connected with the connecting plate 11 by the third hinge 162; Push or pull), the installation positions of the second hinge 161 and the third hinge 162 should not coincide with the installation position of the first hinge 144.
请参阅图11A和图11B,在一个具体实施例中,第二铰链161安装于连杆件14的第一位置141、第二位置142和第三位置143中的一个或多个位置; 其中,第一位置141为连杆件14的中部(位置1),第二位置142为与被动轮15的旋转轴安装位置重合的位置(位置2),第三位置143为连杆件14的另一端(位置3)。需要说明的是,每组弹性件16中弹性件16的具体件数可以不限,而为更好地发挥弹性件16的作用力,第二铰链161优选安装于连杆件14的第一位置141处。Referring to FIG. 11A and FIG. 11B , in a specific embodiment, the second hinge 161 is installed at one or more of the first position 141 , the second position 142 and the third position 143 of the link member 14 ; wherein, The first position 141 is the middle part (position 1) of the link member 14, the second position 142 is the position (position 2) coincident with the installation position of the rotating shaft of the driven wheel 15, and the third position 143 is the other end of the link member 14 (position 3). It should be noted that the specific number of elastic members 16 in each set of elastic members 16 may not be limited, but in order to better exert the force of the elastic members 16, the second hinge 161 is preferably installed at the first position 141 of the connecting rod member 14 place.
请参阅图6,在一个具体实施例中,连接板11固定安装用于装接动力模块旋转部123的动力模块固定部122,连接板11可以设置有轴通孔,动力模块旋转部123的输出轴121通过轴通孔和轴承固定安装主动轮13,其中,动力模块固定部122和动力模块旋转部123属于动力模块12。可选地,主动轮13可以设置有中心通孔及约束轨道50的凹槽,此中心通孔与动力模块12的输出轴121配合并通过紧定件固定,具体可理解为,中心通孔的中心轴和轴通孔的中心轴可以重合,中心通孔通过安装紧定件(紧定件可以为紧定螺钉132)将主动轮13固定安装于输出轴121,因此,主动轮13的旋转中心会与输出轴121中心线重合。需要说明的是,可去掉此处的轴通孔及与之配合的轴承,只需要输出轴121与主动轮13固定连接,而动力模块固定部122与连接板11固定连接即可。设置轴通孔及与之配合的轴承,目的是通过轴通孔及轴承将轨道施加给主动轮13的反作用力直接传到连接板11,而不需经过动力模块12再传递到连接板11,以避免对动力模块12造成形变。Please refer to FIG. 6 , in a specific embodiment, the connecting plate 11 is fixedly mounted on the power module fixing part 122 for installing the power module rotating part 123, the connecting plate 11 can be provided with a shaft through hole, and the output of the power module rotating part 123 The shaft 121 is fixedly mounted with the driving wheel 13 through the shaft through hole and the bearing, wherein the power module fixing part 122 and the power module rotating part 123 belong to the power module 12 . Optionally, the driving wheel 13 may be provided with a central through hole and a groove of the constraint rail 50, and the central through hole is matched with the output shaft 121 of the power module 12 and fixed by a fastener. Specifically, it can be understood that the central through hole The central axis of the central shaft and the shaft through hole can be coincident, and the central through hole is fixedly mounted on the output shaft 121 by installing a fastener (the fastener can be a set screw 132). Therefore, the rotation center of the driving wheel 13 Will coincide with the output shaft 121 center line. It should be noted that the shaft through hole and the matching bearing here can be removed, only the output shaft 121 is fixedly connected to the driving wheel 13 , and the power module fixing portion 122 is fixedly connected to the connecting plate 11 . The purpose of setting the shaft through hole and the matching bearing is to directly transmit the reaction force applied by the track to the driving wheel 13 to the connecting plate 11 through the shaft through hole and the bearing, without passing through the power module 12 and then to the connecting plate 11. To avoid deformation of the power module 12 .
装配轨道小车时,可以先将主动轮13约束在轨道50一侧(具体可表现为主动轮的凹槽131卡接轨道50一侧),然后再通过施加外力和撤去外力而实现被动轮15与轨道50另一侧的约束。第三铰链安装在连接板的顶部或底部。轨道小车装配到轨道50上时,因主动轮13和被动轮15相对于轨道50的位置关系不同,以及弹性件16两端的连接点位置不同,弹性件16在轨道小车上的作用力会有所不同,下面将详细说明。以下说明中,主动轮13的轴线两侧的部件是左右对称设置的,两侧可以同理理解,故仅对主动轮13的轴线右侧的部件做具体说明;为便于理解和说明,主动轮13的轴线两侧可以分别设有一个连杆件14、一个被动轮15和一件弹性件16:When assembling the track trolley, the driving wheel 13 can be constrained on one side of the track 50 (specifically, it can be shown as that the groove 131 of the driving wheel is clamped on the side of the track 50), and then the driven wheel 15 and the driven wheel can be realized by applying and removing the external force. Constraints on the other side of track 50. The third hinge is mounted on the top or bottom of the connecting plate. When the track car is assembled on the track 50, because the positional relationship between the driving wheel 13 and the driven wheel 15 is different relative to the track 50, and the positions of the connection points at the two ends of the elastic member 16 are different, the active force of the elastic member 16 on the track car will be different. different, which will be explained in detail below. In the following description, the parts on both sides of the axis of the driving wheel 13 are symmetrically arranged, and the two sides can be understood in the same way, so only the parts on the right side of the axis of the driving wheel 13 are specifically described; for the convenience of understanding and description, the driving wheel A link member 14, a driven wheel 15 and an elastic member 16 can be respectively provided on both sides of the axis of 13:
(1)请参阅图11A和图11B,在一个具体实施例中,主动轮13处于轨道50上侧,被动轮15处于轨道50下侧;连杆件14一端通过第一铰链144与连 接板11连接,另一端装配被动轮15;弹性件16一端通过第二铰链161与连杆件14连接,另一端通过第三铰链162与连接板11一处连接;第二铰链161,不与第一铰链144重合,可设置在连杆件14的中部(第一位置141)、与被动轮15的旋转轴安装位置重合的位置(第二位置142)及连杆件14的另一端(第三位置143)中的任一位置;第三铰链162设置在第一铰链144的下侧。此时,因主动轮13的轴线两侧的弹性件16处于受压缩状态,故两侧的弹性件16会分别对两连杆件14施加推力而使两侧的被动轮15紧贴轨道50。(1) Please refer to Fig. 11A and Fig. 11B, in a specific embodiment, the driving wheel 13 is on the upper side of the track 50, and the driven wheel 15 is on the lower side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the lower side of the first hinge 144 . At this time, since the elastic members 16 on both sides of the axis of the driving wheel 13 are in a compressed state, the elastic members 16 on both sides will respectively apply thrust to the two link members 14 to make the driven wheels 15 on both sides cling to the track 50 .
(2)请参阅图12A和图12B,在一个具体实施例中,主动轮13处于轨道50上侧,被动轮15处于轨道50下侧;连杆件14一端通过第一铰链144与连接板11连接,另一端装配被动轮15;弹性件16一端通过第二铰链161与连杆件14连接,另一端通过第三铰链162与连接板11一处连接;第二铰链161,不与第一铰链144重合,可设置在连杆件14的中部(第一位置141)、与被动轮15的旋转轴安装位置重合的位置(第二位置142)及连杆件14的另一端(第三位置143)中的任一位置;第三铰链162设置在第一铰链144的上侧。此时,因主动轮13的轴线两侧的弹性件16处于受拉伸状态,故两侧的弹性件16会分别对两连杆件14施加拉力而使两侧的被动轮15紧贴轨道50。(2) Please refer to FIG. 12A and FIG. 12B. In a specific embodiment, the driving wheel 13 is on the upper side of the track 50, and the driven wheel 15 is on the lower side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the upper side of the first hinge 144 . At this time, because the elastic members 16 on both sides of the axis of the driving wheel 13 are in a stretched state, the elastic members 16 on both sides will respectively apply tension to the two connecting rods 14 so that the driven wheels 15 on both sides are close to the track 50 .
(3)请参阅图13A和图13B,在一个具体实施例中,主动轮13处于轨道50下侧,被动轮15处于轨道50上侧;连杆件14一端通过第一铰链144与连接板11连接,另一端装配被动轮15;弹性件16一端通过第二铰链161与连杆件14连接,另一端通过第三铰链162与连接板11一处连接;第二铰链161,不与第一铰链144重合,可设置在连杆件14的中部(第一位置141)、与被动轮15的旋转轴安装位置重合的位置(第二位置142)及连杆件14的另一端(第三位置143)中的任一位置;第三铰链162设置在第一铰链144的下侧。此时,因主动轮13的轴线两侧的弹性件16处于受拉伸状态,故两侧的弹性件16会分别对两连杆件14施加拉力而使两侧的被动轮15紧贴轨道50。(3) Please refer to Fig. 13A and Fig. 13B. In a specific embodiment, the driving wheel 13 is on the lower side of the track 50, and the driven wheel 15 is on the upper side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the lower side of the first hinge 144 . At this time, because the elastic members 16 on both sides of the axis of the driving wheel 13 are in a stretched state, the elastic members 16 on both sides will respectively apply tension to the two connecting rods 14 so that the driven wheels 15 on both sides are close to the track 50 .
(4)请参阅图14A和图14B,在一个具体实施例中,主动轮13处于轨道50下侧,被动轮15处于轨道50上侧;连杆件14一端通过第一铰链144与连接板11连接,另一端装配被动轮15;弹性件16一端通过第二铰链161与连杆件14连接,另一端通过第三铰链162与连接板11一处连接;第二铰链 161,不与第一铰链144重合,可设置在连杆件14的中部(第一位置141)、与被动轮15的旋转轴安装位置重合的位置(第二位置142)及连杆件14的另一端(第三位置143)中的任一位置;第三铰链162设置在第一铰链144的上侧。此时,因主动轮13的轴线两侧的弹性件16处于受压缩状态,故两侧的弹性件16会分别对两连杆件14施加推力而使两侧的被动轮15紧贴轨道50。(4) Please refer to Fig. 14A and Fig. 14B. In a specific embodiment, the driving wheel 13 is on the lower side of the track 50, and the driven wheel 15 is on the upper side of the track 50; connected, the other end is assembled with the passive wheel 15; one end of the elastic member 16 is connected to the link member 14 through the second hinge 161, and the other end is connected to the connecting plate 11 through the third hinge 162; the second hinge 161 is not connected to the first hinge 144 overlap, can be set in the middle of the connecting rod 14 (first position 141), the position coincident with the installation position of the rotating shaft of the driven wheel 15 (second position 142) and the other end of the connecting rod 14 (third position 143 ) in any position; the third hinge 162 is disposed on the upper side of the first hinge 144 . At this time, since the elastic members 16 on both sides of the axis of the driving wheel 13 are in a compressed state, the elastic members 16 on both sides will respectively apply thrust to the two link members 14 to make the driven wheels 15 on both sides cling to the track 50 .
需要说明的是,在实际应用中,只要轨道小车能同时实现防侧翻掉落和便于拆装两个功能,则两个轮系的装配可以不一致,两个轮系下的主动轮和被动轮相对于轨道的位置关系可不同,具体可以包括,两个轮系下弹性件的连接关系可以不同,例如,第一轮系可如图11A和图11B所示,第二轮系可如图12A和图12B所示;优选地,两个轮系的装配一致,两个轮系下的主动轮均位于轨道的上侧。It should be noted that in practical applications, as long as the rail car can realize the functions of anti-rollover and easy disassembly at the same time, the assembly of the two wheel trains can be inconsistent, and the driving wheel and the passive wheel under the two wheel trains The positional relationship with respect to the track can be different, specifically, the connection relationship between the elastic members under the two wheel trains can be different, for example, the first wheel train can be as shown in Figure 11A and Figure 11B, and the second wheel train can be as shown in Figure 12A As shown in Fig. 12B; preferably, the assembly of the two wheel trains is consistent, and the driving wheels under the two wheel trains are located on the upper side of the track.
以上实施例仅用以说明本申请的技术方案,而非对其限制。The above embodiments are only used to illustrate the technical solution of the present application, not to limit it.

Claims (13)

  1. 一种轨道小车,其特征在于,包括两个轮系和中间连接部,两个所述轮系相对安装在所述中间连接部的两侧;A track trolley, characterized in that it includes two wheel trains and an intermediate connecting portion, and the two wheel trains are relatively installed on both sides of the intermediate connecting portion;
    所述轮系包括连接板、动力模块、主动轮、两个连杆件、两组被动轮和两组弹性件;The wheel train includes a connecting plate, a power module, a driving wheel, two connecting rods, two sets of driven wheels and two sets of elastic elements;
    所述连接板与所述中间连接部连接;The connection plate is connected to the intermediate connection part;
    所述动力模块固定安装于所述连接板,所述动力模块的输出轴固定安装所述主动轮;The power module is fixedly installed on the connecting plate, and the output shaft of the power module is fixedly installed on the driving wheel;
    两个所述连杆件分别设置在所述主动轮的轴线的两侧,且每个所述连杆件的一端转动连接所述连接板,另一端固定安装一组所述被动轮;The two connecting rods are respectively arranged on both sides of the axis of the driving wheel, and one end of each connecting rod is rotatably connected to the connecting plate, and the other end is fixedly installed with a set of driven wheels;
    所述主动轮开设有约束轨道的凹槽,每组所述被动轮开设有约束所述轨道的凹槽;所述连接板和每个所述连杆件之间分别装设一组所述弹性件,所述主动轮的凹槽在所述两组弹性件的作用下约束于所述轨道的一侧,两组所述被动轮的凹槽分别在一组所述弹性件的作用下约束于所述轨道的另一侧。The driving wheel is provided with a groove for constraining the track, and each set of driven wheels is provided with a groove for constraining the track; a set of elastic springs is respectively installed between the connecting plate and each of the connecting rods. The groove of the driving wheel is constrained to one side of the track under the action of the two sets of elastic elements, and the grooves of the two sets of driven wheels are respectively constrained to one side of the track under the action of a set of elastic elements. the other side of the track.
  2. 根据权利要求1所述的轨道小车,其特征在于,所述中间连接部的两端分别设置第一连接耳;The track trolley according to claim 1, characterized in that first connecting ears are respectively provided at both ends of the intermediate connecting part;
    每个所述连接板均设置第二连接耳;Each of the connecting plates is provided with a second connecting ear;
    所述第一连接耳和所述第二连接耳通过安装固定件,以使所述中间连接部与所述连接板固定连接。The first connecting ear and the second connecting ear are installed with a fixing member so that the intermediate connecting portion is fixedly connected to the connecting plate.
  3. 根据权利要求1所述的轨道小车,其特征在于,还包括铰接件及与所述铰接件配合的锁紧结构;The track trolley according to claim 1, further comprising a hinge and a locking structure cooperating with the hinge;
    所述中间连接部的两端分别设置第一连接耳;每个所述连接板均设置第二连接耳;Both ends of the intermediate connecting portion are respectively provided with first connecting ears; each of the connecting plates is provided with second connecting ears;
    所述第一连接耳和所述第二连接耳通过安装所述铰接件,以使所述中间连接部与所述连接板铰链连接;The first connecting ear and the second connecting ear are installed with the hinge so that the intermediate connecting part is hingedly connected to the connecting plate;
    所述锁紧结构用于固定所述连接板与所述中间连接部通过所述铰链连接形成的夹角。The locking structure is used to fix the angle formed by the connection between the connecting plate and the intermediate connecting portion through the hinge connection.
  4. 根据权利要求3所述的轨道小车,其特征在于,所述第一连接耳开设 有与所述铰接件配合的弧形限位槽,所述弧形限位槽用于限制所述连接板以所述铰接件为轴相对所述中间连接部进行旋转运动的旋转角度。The track trolley according to claim 3, wherein the first connecting ear is provided with an arc-shaped limiting groove matched with the hinge, and the arc-shaped limiting groove is used to limit the connecting plate to The hinge is a rotation angle for the shaft to rotate relative to the intermediate connecting portion.
  5. 根据权利要求4所述的轨道小车,其特征在于,所述锁紧结构包括插件和锁紧件;The track trolley according to claim 4, wherein the locking structure comprises an insert and a locking member;
    所述第一连接耳与所述第二连接耳通过所述插件连接;The first connecting ear is connected to the second connecting ear through the insert;
    若所述锁紧件未锁紧所述插件,则所述插件可在所述弧形限位槽内滑动;若所述锁紧件锁紧所述插件,则所述插件锁定在所述弧形限位槽内一位置。If the locking member does not lock the inserter, the inserter can slide in the arc-shaped limiting groove; if the locking member locks the inserter, the inserter is locked in the arc A position in the shape limit slot.
  6. 根据权利要求1所述的轨道小车,其特征在于,所述连杆件的一端通过第一铰链连接所述连接板,另一端分别通过销轴和轴承固定装配一组所述被动轮。The track trolley according to claim 1, wherein one end of the connecting rod is connected to the connecting plate through a first hinge, and the other end is fixedly assembled with a set of driven wheels through pin shafts and bearings.
  7. 根据权利要求6所述的轨道小车,其特征在于,所述弹性件的一端通过第二铰链与所述连杆件连接,另一端通过第三铰链与所述连接板连接;The trolley according to claim 6, wherein one end of the elastic member is connected to the connecting rod through a second hinge, and the other end is connected to the connecting plate through a third hinge;
    所述第二铰链和所述第三铰链的安装位置均不与所述第一铰链的安装位置重合。The installation positions of the second hinge and the third hinge do not coincide with the installation positions of the first hinge.
  8. 根据权利要求7所述的轨道小车,其特征在于,所述第二铰链安装于所述连杆件的第一位置、第二位置和第三位置中的一个或多个位置;The track trolley according to claim 7, wherein the second hinge is installed at one or more of the first position, the second position and the third position of the connecting rod;
    其中,所述第一位置为所述连杆件的中部,所述第二位置为与所述被动轮的旋转轴安装位置重合的位置,所述第三位置为所述连杆件的另一端。Wherein, the first position is the middle part of the connecting rod, the second position is coincident with the installation position of the rotating shaft of the driven wheel, and the third position is the other end of the connecting rod .
  9. 根据权利要求7所述的轨道小车,其特征在于,所述第三铰链安装在所述连接板的顶部或底部。The track trolley according to claim 7, wherein the third hinge is mounted on the top or bottom of the connecting plate.
  10. 根据权利要求7所述的轨道小车,其特征在于,所述第三铰链的安装位置低于所述第一铰链的安装位置时,所述主动轮在所述两组弹性件的推力作用下约束于所述轨道的高侧,两组所述被动轮的凹槽分别在一组所述弹性件的推力作用下约束于所述轨道的低侧。The track trolley according to claim 7, wherein when the installation position of the third hinge is lower than the installation position of the first hinge, the driving wheel is constrained by the thrust of the two sets of elastic members. On the high side of the track, the grooves of the two sets of driven wheels are respectively constrained to the low side of the track by the pushing force of a set of elastic members.
  11. 根据权利要求7所述的轨道小车,其特征在于,所述第三铰链的安装位置高于所述第一铰链的安装位置时,所述主动轮在所述两组弹性件的拉力作用下约束于所述轨道的高侧,两组所述被动轮的凹槽分别在一组所述弹性件的拉力作用下约束于所述轨道的低侧。The track trolley according to claim 7, wherein when the installation position of the third hinge is higher than the installation position of the first hinge, the driving wheel is constrained by the pulling force of the two sets of elastic members On the high side of the track, the grooves of the two sets of driven wheels are respectively constrained to the low side of the track under the pulling force of a set of elastic members.
  12. 根据权利要求7所述的轨道小车,其特征在于,所述第三铰链的安装位置低于所述第一铰链的安装位置时,所述主动轮的凹槽在所述两组弹性件的拉力作用下约束于所述轨道的低侧,两组所述被动轮的凹槽分别在一组所述弹性件的拉力作用下约束于所述轨道的高侧。The track trolley according to claim 7, wherein when the installation position of the third hinge is lower than the installation position of the first hinge, the groove of the driving wheel will be under the tension of the two sets of elastic members. The grooves of the two groups of driven wheels are respectively constrained to the high side of the rail under the tension of one group of elastic members.
  13. 根据权利要求7所述的轨道小车,其特征在于,所述第三铰链的安装位置高于所述第一铰链的安装位置时,所述主动轮的凹槽在所述两组弹性件的推力作用下约束于所述轨道的低侧,两组所述被动轮的凹槽分别在一组所述弹性件的推力作用下约束于所述轨道的高侧。The track trolley according to claim 7, wherein when the installation position of the third hinge is higher than the installation position of the first hinge, the groove of the driving wheel will The grooves of the two sets of driven wheels are respectively bound to the high side of the track under the push force of a set of elastic members.
PCT/CN2021/142942 2021-08-18 2021-12-30 Track trolley WO2023019861A1 (en)

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Publication number Priority date Publication date Assignee Title
CN113636287A (en) * 2021-08-18 2021-11-12 香港中文大学(深圳) Rail trolley

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US3793965A (en) * 1972-08-17 1974-02-26 Ehrsam Co Accumulating load trolley and conveyor system
CN202208886U (en) * 2011-08-11 2012-05-02 武汉辉创桥梁维护工程有限公司 Climbing device for inspection vehicle for steel truss arch bridge
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CN111891145A (en) * 2020-09-03 2020-11-06 山西科达自控股份有限公司 Derailment protection inspection robot
CN113636287A (en) * 2021-08-18 2021-11-12 香港中文大学(深圳) Rail trolley
CN215923513U (en) * 2021-08-18 2022-03-01 香港中文大学(深圳) Rail trolley

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US3793965A (en) * 1972-08-17 1974-02-26 Ehrsam Co Accumulating load trolley and conveyor system
CN202208886U (en) * 2011-08-11 2012-05-02 武汉辉创桥梁维护工程有限公司 Climbing device for inspection vehicle for steel truss arch bridge
CN107100351A (en) * 2017-05-23 2017-08-29 中冶建工集团有限公司 A kind of true mineral varnish spray equipment of outer surface of wall
CN110896198A (en) * 2018-09-12 2020-03-20 国网江苏省电力有限公司 Inspection robot taking overhead ground wire as track
CN111891145A (en) * 2020-09-03 2020-11-06 山西科达自控股份有限公司 Derailment protection inspection robot
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CN215923513U (en) * 2021-08-18 2022-03-01 香港中文大学(深圳) Rail trolley

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