WO2023016565A1 - Microsphere suspension, microparticle formulation, and preparation method therefor - Google Patents

Microsphere suspension, microparticle formulation, and preparation method therefor Download PDF

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Publication number
WO2023016565A1
WO2023016565A1 PCT/CN2022/112280 CN2022112280W WO2023016565A1 WO 2023016565 A1 WO2023016565 A1 WO 2023016565A1 CN 2022112280 W CN2022112280 W CN 2022112280W WO 2023016565 A1 WO2023016565 A1 WO 2023016565A1
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plga
microsphere suspension
active ingredient
preparation
lactide
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PCT/CN2022/112280
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French (fr)
Chinese (zh)
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陈梦伟
吕丕平
迟乐乐
王怡
苗伟
李增荣
刘月华
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江西济民可信集团有限公司
上海济煜医药科技有限公司
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Priority to CN202280053353.0A priority Critical patent/CN117858698A/en
Publication of WO2023016565A1 publication Critical patent/WO2023016565A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/445Non condensed piperidines, e.g. piperocaine
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/34Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyesters, polyamino acids, polysiloxanes, polyphosphazines, copolymers of polyalkylene glycol or poloxamers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/10Dispersions; Emulsions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P23/00Anaesthetics
    • A61P23/02Local anaesthetics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P29/00Non-central analgesic, antipyretic or antiinflammatory agents, e.g. antirheumatic agents; Non-steroidal antiinflammatory drugs [NSAID]

Definitions

  • the invention relates to a microsphere suspension, a microparticle preparation and a preparation method thereof, in particular to a microsphere suspension, a microsphere preparation and a preparation method thereof which can be loaded with active ingredients of small-molecule medicines.
  • Microparticle preparations also known as microparticle drug delivery systems, refer to drugs or suitable carriers (generally biodegradable materials), which are composed of particles with a certain particle size (micron or nanometer) after a certain dispersion and embedding technology.
  • Solid, liquid, semi-solid or gaseous drug preparations which can mask the bad smell and taste of drugs, solidify liquid drugs, reduce the compatibility changes of compound drugs, improve the solubility of insoluble drugs, or increase the bioavailability of drugs, or improve drug stability, or reduce adverse drug reactions, or delay drug release, improve drug targeting and other effects.
  • the dispersion system composed of dispersed phases with a diameter in the range of 10 -4 to 10 -9 m is called a particle dispersion system, in which the dispersed phase particle diameters in the range of 1 to 500 ⁇ m are collectively referred to as coarse (micron ) dispersion system, mainly including microcapsules, microspheres, etc.; the dispersed phase particle size is less than 1000nm belongs to the nano-dispersion system, mainly including liposomes, nanoemulsions, nanoparticles, polymer micelles, submicroemulsions, etc. Microcapsules, microspheres, submicroemulsions, liposomes, nanoemulsions, nanoparticles, polymer micelles, etc. can be used as drug carriers.
  • the carrier material of microsphere can be divided into natural polymer material according to its source, as: gelatin, albumin, chitin, dextran, alginate, polyhydroxyalkanoate (PHA) etc.; Semi-synthetic polymer material and Synthetic polymer materials, such as: polylactide (PLA), polyglycolide (PGA), glycolide-lactide copolymer (PLGA), polycaprolactone (PCL), polyalkylcyanoacrylate (PACA) )wait.
  • synthetic polymer materials poly(lactide glycolide) (PLGA) has the advantages of good biocompatibility and biodegradability, so it is favored by many scientific researchers and formulation researchers.
  • microsphere preparation methods mainly include: emulsification-solvent evaporation method, spray drying method, phase separation method, etc.
  • Pain is not only an unpleasant emotional experience for patients, but also an important factor affecting social productivity. According to the duration of pain, it is divided into acute pain and chronic pain. Chronic pain mainly refers to persistent pain that exists all the time or reoccurs. The degree and duration of the pain cause discomfort to the patient and affect the functional level and quality of life of the patient. Chronic pain is mainly affected by chronic degenerative diseases or caused by nerve damage, such as joint pain caused by osteoarthritis, spinal pain, postoperative chronic persistent pain, and cancer pain. Although the incidence of this type of chronic pain is lower than that of acute pain, it will affect the quality of life and physical and mental health of patients for a long time, which needs our attention.
  • Multimodal treatment strategies help to use lower doses of opioids through different mechanisms and pathways Class drugs, resulting in better pain relief, while potentially reducing adverse effects.
  • Multimodal analgesia is the combined use of analgesic drugs or analgesic methods with different mechanisms of action. Due to the different mechanisms of action, they complement each other, and the analgesic effects are additive or synergistic. Maximum effect/adverse effect ratio.
  • microspheres a new type of drug delivery system, have been developed rapidly.
  • problems with the bupivacaine microspheres involved which limits the use of bupivacaine. Due to the application of microspheres.
  • the main problems are as follows: the one is that the particle size distribution of the prepared microspheres is uneven, and the particle size is too large (generally greater than 30 ⁇ m), which is not conducive to clinical administration, and the patient's compliance is poor; the other is the drug loading of the prepared microspheres low, leading to high production costs, difficulty in drug release, and long drug release cycle, the cumulative drug release rate within seven days is only 80%, which is not conducive to acute pain management within seven days; the third is that the drug embedding rate in the preparation process is low, The embedding rate is generally not higher than 85%, which leads to higher costs in the production process and uncontrollable quality of microspheres and intermediates; fourth, the drug burst rate of the prepared microspheres is high, and a large amount of drugs adhere to the surface of the carrier or scatter Outside the sphere, the sudden release phenomenon is serious, and the drug release rate reaches 30% within half an hour, which is not conducive to druggability, and it is easy to produce toxic side effects in clinical or animal experiments, such as
  • the technical problem to be solved by the present invention is to overcome the defects of low drug loading and low embedding efficiency of microsphere preparations (such as bupivacaine microspheres) in the prior art, and provide a kind of microsphere suspension, microparticle preparation and its preparation method.
  • microsphere preparations such as bupivacaine microspheres
  • the present invention aims to provide a biodegradable long-acting sustained-release microparticle preparation and a preparation method thereof.
  • the pharmaceutical active ingredient, drug loading and drug release period can be adjusted to cover different indications and patients.
  • the microparticle preparation provided by the present invention can be used for postoperative pain management and can provide a long-acting sustained release effect, and can achieve a higher drug loading under the premise of controllable quality and safety, delay the time of local anesthesia and analgesia, and reduce opioids Drug use, and increase local drug concentration, reduce adverse reactions.
  • Postoperative pain is a complex physiological and psychological response of the human body to tissue damage and repair process. It is a prominent problem that plagues surgical patients. Postoperative pain usually lasts for several days to several weeks. According to the indication, the corresponding release period of the microparticle preparation involved in the present invention may be 2-14 days.
  • the present invention provides a microparticle formulation comprising a pharmaceutically active ingredient and PLGA; wherein:
  • the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight-average relative molecular weight of the PLGA is 12000-60000;
  • the content of the pharmaceutical active ingredient is 35-80%, and the percentage refers to the mass percentage in the microparticle preparation.
  • the molar ratio of lactide LA to glycolide GA is preferably 85:15 or (1-3):1, such as 75:25 or 50:50.
  • the weight average relative molecular weight of the PLGA is preferably 15000-52000, such as 15000-23000, further such as 15000 or 23000.
  • the viscosity of the PLGA (at 30° C.) may be 0.15-0.45 dL/g, such as 0.15 dL/g, 0.21 dL/g, 0.24 dL/g or 0.4 dL/g.
  • the model of the PLGA can be represented by the mol ratio of lactide and glycolide, the weight-average relative molecular mass of PLGA, such as "752515000" means that the mol ratio of lactide and glycolide is 75:25 , PLGA with a weight-average molecular mass of 15,000.
  • the model of described PLGA can be 7525 15000, 5050 15000, 5050 23000 or 7525 52000, preferably 5050 15000 or 5050 23000.
  • the mass ratio of the active pharmaceutical ingredient and the PLGA is preferably (0.6-2.5):1, such as 0.61:1, 0.63:1, 0.73:1, 0.90:1, 0.92:1, 0.93:1 , 0.96:1, 1.12:1, 1.22:1, 1.23:1, 1.24:1, 1.28:1, 1.29:1, 1.31:1, 1.72:1, 1.75:1, 2.19:1, or 2.28:1.
  • the content of the pharmaceutical active ingredient may be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 48.9%, 52.9% %, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the mass percentage in the microparticle preparation.
  • the active ingredient of the drug can be a small molecule active ingredient of a conventional drug with a relative molecular mass between 100-1500 in the art, and can be divided into amphiphilic drugs, lipophilic drugs, and water-soluble drugs according to their solubility. and hydrophobic drugs.
  • the active ingredient of the drug is a small molecule active ingredient of the drug with a relative molecular mass between 100-1500;
  • the active ingredient of the drug can be antipyretic, analgesic and anti-inflammatory drugs May include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, meperidine, amide local anesthetics, meloxicam, aspirin, paraacetyl One or more of aminophenols, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate
  • the amide local anesthetic may be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine.
  • the microparticle formulation comprises active pharmaceutical ingredients and PLGA, wherein:
  • the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000-23000;
  • the content of the pharmaceutical active ingredient is 50-60%, and the percentage refers to the mass percentage in the microparticle preparation.
  • the microparticle preparation comprises bupivacaine and PLGA, wherein:
  • the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000;
  • the ratio of the bupivacaine to the PLAG is 1.24:1.
  • the microparticle preparation comprises bupivacaine and PLGA, wherein:
  • the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000;
  • the ratio of the bupivacaine to the PLAG is 1.31:1.
  • the present invention also provides a microsphere suspension A, which comprises a solvent, a pharmaceutical active ingredient and PLGA;
  • the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight-average relative molecular weight of the PLGA is 12000-60000;
  • the content of the active pharmaceutical ingredient is 35-80%, and the percentage refers to the sum of the "active pharmaceutical ingredient and PLGA" in the microspheres of the microsphere suspension A. % by mass.
  • the molar ratio of lactide LA to glycolide GA is preferably 85:15 or (1-3):1, such as 75:25 or 50:50.
  • the weight average relative molecular weight of the PLGA is preferably 15000-52000, such as 15000-23000, further such as 15000 or 23000.
  • the viscosity of the PLGA (at 30° C.) may be 0.15-0.45 dL/g, such as 0.15 dL/g, 0.21 dL/g, 0.24 dL/g or 0.4 dL/g.
  • the model of the PLGA can be represented by the mol ratio of lactide and glycolide, the weight-average relative molecular mass of PLGA, such as "752515000" means that the mol ratio of lactide and glycolide is 75:25 , PLGA with a weight-average molecular mass of 15,000.
  • the model of described PLGA can be 7525 15000, 5050 15000, 5050 23000 or 7525 52000, preferably 5050 15000 or 5050 23000.
  • the mass ratio of the active pharmaceutical ingredient and the PLGA can be (0.6-2.5):1, such as 0.61:1, 0.63:1, 0.73:1, 0.90:1, 0.92:1, 0.93:1 , 0.96:1, 1.12:1, 1.22:1, 1.23:1, 1.24:1, 1.28:1, 1.29:1, 1.31:1, 1.72:1, 1.75:1, 2.19:1, or 2.28:1.
  • the content of the pharmaceutical active ingredient in the microsphere suspension A, can be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 48.9% %, 52.9%, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the The mass percentage of the sum of the mass of "pharmaceutical active ingredient and PLGA" in the microsphere.
  • the active ingredient of the drug can be a small molecule active ingredient of a conventional drug with a relative molecular mass between 100-1500 in the art, and can be divided into amphiphilic drugs, lipophilic drugs, and water-soluble drugs according to their solubility. and hydrophobic drugs.
  • the active ingredient of the drug is a small molecule active ingredient of the drug with a relative molecular mass between 100-1500;
  • the active ingredient of the drug can be antipyretic, analgesic and anti-inflammatory drugs May include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, meperidine, amide local anesthetics, meloxicam, aspirin, paraacetyl One or more of aminophenols, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate
  • the amide local anesthetic may be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine.
  • the solvent may be a conventional solvent in the art that is compatible with the microspheres in the microsphere suspension A.
  • microsphere suspension A in the microsphere suspension A, one or more of an osmotic pressure regulator, a wetting agent and a suspending agent may also be included,
  • the osmotic pressure regulator may be a conventional osmotic pressure regulator in the art, such as one or more of mannitol, sucrose and sodium chloride.
  • the wetting agent may be a conventional wetting agent in the art, such as Tween 80 and/or Poloxamer 188.
  • the suspending agent can be a conventional suspending agent in the art, such as one or more of sodium carboxymethylcellulose, methylcellulose and hydroxypropylcellulose.
  • the microsphere suspension A comprises solvent, pharmaceutical active ingredient and PLGA, wherein:
  • the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000-23000;
  • the content of the pharmaceutical active ingredient is 50-60%, and the percentage refers to the "pharmaceutical active ingredient and PLGA" in the microspheres of the microsphere suspension A
  • the mass percentage of the mass sum is 50-60%, and the percentage refers to the "pharmaceutical active ingredient and PLGA" in the microspheres of the microsphere suspension A The mass percentage of the mass sum.
  • the microsphere suspension A comprises bupivacaine and PLGA, wherein:
  • the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000;
  • the ratio of the bupivacaine to the PLAG is 1.24:1.
  • the microsphere suspension A comprises bupivacaine and PLGA, wherein:
  • the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000;
  • the ratio of the bupivacaine to the PLAG is 1.31:1.
  • the present invention also provides a kind of preparation method of microsphere suspension A, it comprises the steps:
  • the oil phase and the water phase are mixed to obtain an emulsion; wherein: the oil phase comprises active pharmaceutical ingredients and PLGA; in the PLGA, the mol ratio of lactide LA and glycolide GA is (1-5.67 ): 1, the weight-average relative molecular weight of the PLGA is 12000-60000;
  • step (1) The emulsion described in step (1) is solidified to obtain the microsphere suspension A; wherein, the solidification method is rotary evaporation, volatilization under reduced pressure or blowing under positive pressure;
  • the temperature of the rotary evaporation is 10-50°C, and the rotation speed of the rotary evaporation is 50-100rpm;
  • the flow rate of the emulsion is 200-1000ml/min, and the vacuum degree of volatilization under reduced pressure is ⁇ 0Mpa and ⁇ -0.1Mpa;
  • the ratio of the pressure p (Mpa) of described positive pressure blowing and the mass sum w (g) of " described pharmaceutical active ingredient and described PLGA” is 1: (20-500).
  • the oil phase generally contains a solvent
  • the solvent can be a conventional solvent in the art that can dissolve the active pharmaceutical ingredient and the PLGA, such as dichloromethane.
  • the water phase can be a conventional water phase in the art that can be used to prepare microparticle preparations, such as an aqueous solution containing polymer components.
  • the mass concentration of the polymer component may be 0.5-2.0%, such as 1.0%.
  • the polymer component may be a conventional polymer emulsifier in the art, such as polyvinyl alcohol PVA.
  • the water phase can be an aqueous solution containing PVA with a mass concentration of 0.5-2.0%.
  • the aqueous phase may not contain a pH-adjusting buffer, such as an acidic buffer or an alkaline buffer.
  • the active pharmaceutical ingredient may not undergo pretreatment to promote dissolution, such as alkaline treatment with ammonia water.
  • the active ingredient of the drug can be a small molecule active ingredient of a conventional drug with a relative molecular mass between 100-1500 in the art, and can be divided into amphiphilic drugs, lipophilic drugs, and water-soluble drugs according to their solubility. and hydrophobic drugs.
  • the active ingredient of the drug may be antipyretic, analgesic and anti-inflammatory drugs
  • the antipyretic, analgesic and anti-inflammatory drugs may include but not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone Ketone, methadone, morphine, fentanyl, pethidine, amide local anesthetics, meloxicam, aspirin, acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, One or more of nimesulide, rofecoxib, celecoxib, triamcinolone acetonide and methotrexate
  • the amide local anesthetics can be ropivacaine, bupivacaine, lidocaine One or more of caine and procaine, such as bupivacaine.
  • the molar ratio of lactide LA to glycolide GA is preferably 85:15 or (1-3):1, such as 75:25 or 50:50.
  • the weight average relative molecular weight of the PLGA is preferably 15000-52000, such as 15000-23000, further such as 15000 or 23000.
  • the viscosity of the PLGA (at 30° C.) may be 0.15-0.45 dL/g, such as 0.15 dL/g, 0.21 dL/g, 0.24 dL/g or 0.4 dL/g.
  • the model of the PLGA can be represented by the mol ratio of lactide and glycolide, the weight-average relative molecular mass of PLGA, such as "752515000" means that the mol ratio of lactide and glycolide is 75:25 , PLGA with a weight-average molecular mass of 15,000.
  • the model of described PLGA can be 7525 15000, 5050 15000, 5050 23000 or 7525 52000, preferably 5050 15000 or 5050 23000.
  • the mass ratio of the active pharmaceutical ingredient and the PLGA can be (0.67-4):1, such as 1:1, 4:1, 7:3, 1.5:1 or 2:3; it can also be (1-1.5):1.
  • the temperature may be lowered to 5-15°C or 6-10°C.
  • the cooling method can be a cold water bath or storage in a refrigerator.
  • the way of mixing the oil phase and the water phase can be injected into the online shearing machine with a peristaltic pump respectively.
  • the emulsion with the target particle size can be obtained by means of shearing, membrane passing or online shearing.
  • the shearing speed or the rotational speed of the online shearing machine may be 3000-5000 rpm, such as 3000 rpm, 4000 rpm or 5000 rpm.
  • the curing time may be a conventional time in the art, such as 0.5-6h, further such as 3-5h, further such as 3h, 4h or 5h.
  • the positive pressure blowing generally refers to the use of a gas with a certain amount of heat (a gas with a higher gas pressure than normal pressure (i.e. one atmospheric pressure)) to purge the flat emulsion, so that the solvent is quickly volatilized, thereby realizing the emulsion fast curing.
  • a gas with a certain amount of heat a gas with a higher gas pressure than normal pressure (i.e. one atmospheric pressure)
  • the curing method when the curing method is positive pressure blowing, the positive pressure blowing can be implemented by using the curing equipment shown in Figure 1 in the existing Chinese patent ZL202020705393.7 (CN 212308885 U).
  • the pressure p (Mpa) of the positive pressure blowing and the sum w (g) of the mass of "the active pharmaceutical ingredient and the PLGA" The ratio is preferably 1:(50-200), for example 1:(100-170), for example 1:100 or 1:166.7.
  • the gas pressure p of the positive pressure blowing is preferably 0.1-0.6Mpa, such as 0.1Mpa, 0.2Mpa or 0.6Mpa.
  • the emulsion when the curing method is blowing under positive pressure, the emulsion should generally be flattened into a uniform film or liquid film.
  • the gas temperature of the positive pressure blowing is preferably 10-100°C, such as 30-70°C, or 30°C, 40°C, 50°C or 70°C, also for example 60-90°C.
  • the conditions of the positive pressure blowing are preferably 0.1Mpa, 30-40°C, or 0.2Mpa, 50°C, or 0.6Mpa, 40-90°C , or 0.6Mpa, 60-90°C.
  • the positive pressure blowing gas may be compressed air.
  • the gas blown under positive pressure should generally remove water.
  • the curing when the curing method is blowing under positive pressure, the curing is generally carried out in a curing tank.
  • the temperature of the curing tank is preferably 15-25°C, such as 15°C, 20°C or 25°C.
  • the temperature difference there may be a temperature difference of 1-5° C. between the temperature inside the curing tank and the setting temperature.
  • the temperature of the rotary evaporation is preferably 20-30°C, such as 25°C.
  • the rotational speed of the rotary evaporation is preferably 50-100 rpm, such as 60 rpm.
  • the process conditions of the rotary evaporation are preferably 25° C. and 60 rpm.
  • the flow rate of the emulsion when the curing method is volatilization under reduced pressure, is preferably 400-600 ml/min, such as 500 ml/min.
  • the flow rate of the emulsion generally refers to the flow rate delivered to the thin film evaporator.
  • the vacuum degree of volatilization under reduced pressure may be -0.1 ⁇ -0.05Mpa, for example, -0.08Mpa.
  • the temperature of the emulsion when the curing method is volatilization under reduced pressure, the temperature of the emulsion may be 10-50°C, such as 20-30°C, and for example 25°C.
  • the emulsion when the curing method is volatilization under reduced pressure, the emulsion can be circulated through the membrane for 5 times after volatilization under reduced pressure.
  • the process conditions of volatilization under reduced pressure are preferably: the emulsion is transported to the thin film evaporator at a flow rate of 500ml/min, and the vacuum degree is set to be -0.08Mpa, The temperature of the emulsion was 25°C, and it was circulated through the membrane 5 times.
  • the microsphere suspension A can also be subjected to post-treatments such as centrifugation and washing according to conventional operations in the field.
  • the number of times of the centrifugal washing can be 4 times.
  • the rotational speed of the centrifugation may be 7000-9000 rpm, such as 8000 rpm.
  • the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average of the PLGA is relative to The molecular weight is 15000-23000; the mass ratio of the pharmaceutical active ingredient to the PLGA is (0.67-4):1.
  • the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average of the PLGA is relative to Molecular weight is 15000;
  • the mass ratio of described active ingredient of medicine and described PLGA is 3:2 (for example active ingredient of medicine 6g, PLGA 4g); Active ingredient of medicine is preferably bupivacaine.
  • the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average of the PLGA is relative to Molecular weight is 23000;
  • the mass ratio of described active ingredient of medicine and described PLGA is 3:2 (for example active ingredient of medicine 6g, PLGA 4g); Active ingredient of medicine is preferably bupivacaine.
  • the microsphere suspension A may also contain one or more of an osmotic pressure regulator, a wetting agent and a suspending agent.
  • the osmotic pressure regulator may be a conventional osmotic pressure regulator in the art, such as one or more of mannitol, sucrose and sodium chloride.
  • the wetting agent may be a conventional wetting agent in the art, such as Tween 80 and/or Poloxamer 188.
  • the suspending agent can be a conventional suspending agent in the art, such as one or more of sodium carboxymethylcellulose, methylcellulose and hydroxypropylcellulose.
  • the osmotic pressure regulator, wetting agent and suspending agent is also included in the microsphere suspension A, the osmotic pressure regulator, the wetting agent and the auxiliary The suspension is dissolved in a solvent, and then mixed with the microsphere suspension A.
  • the solvent can be a conventional solvent in the art that is compatible with the microspheres in the microsphere suspension A.
  • the preparation method of described microsphere suspension A is simple and is beneficial to suitability for industrialized production, and it can comprise but not limited to following experimental steps:
  • oil-water phase preparation fully dissolve or disperse the active pharmaceutical ingredients and PLGA in an organic solvent to form a uniform oil phase.
  • the PLGA used includes but is not limited to the mixed use of one or more types of PLGA; the water phase is composed of mass volume Concentration is the formation of polymer solution of 0.5-2%, and described polymer can be selected from emulsifiers such as PVA; Wherein:
  • the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight average relative molecular weight of the PLGA is 12000-60000 ;
  • oil-water phase emulsification the oil phase and water phase prepared in S1 are sheared or passed through the membrane or online shearing to obtain the emulsion with the target particle size;
  • emulsion curing the emulsion prepared in S2 is rapidly solidified to obtain a suspension of particles; wherein, the rapid solidification method is selected from rotary evaporation, decompression volatilization or positive pressure blowing; wherein:
  • the temperature of the rotary evaporation is 10-50°C, and the rotation speed of the rotary evaporation is 50-100rpm;
  • the flow rate of the emulsion is 200-1000ml/min, and the vacuum degree of volatilization under reduced pressure is ⁇ 0Mpa and ⁇ -0.1Mpa;
  • the ratio of the pressure p (Mpa) of described positive pressure blowing and the mass sum w (g) of " described pharmaceutical active ingredient and described PLGA” is 1: (20-500);
  • the rapid solidification in S3 refers to that compared with low temperature stirring and natural volatilization of solvents, it means that the emulsion forms a mixture of solid particles within 30min-6h under artificially provided conditions that are conducive to solvent volatilization. Suspension.
  • Conditions favorable to solvent volatilization may include: providing higher heat, lowering the boiling point of the solvent, increasing the solubility of the solvent in the external water phase, accelerating gas-liquid substance exchange, and the like.
  • positive pressure air blowing is used for rapid curing, and sterile gas with a certain amount of heat is used to purge the flat emulsion, so that the solvent is quickly volatilized, thereby realizing rapid curing of the emulsion.
  • the present invention also provides a kind of preparation method of microsphere suspension A, it comprises the steps:
  • the oil phase and the water phase are mixed to obtain an emulsion; wherein: the oil phase comprises active pharmaceutical ingredients and PLGA; in the PLGA, the mol ratio of lactide LA and glycolide GA is (1-5.67 ): 1, the weight-average relative molecular weight of the PLGA is 12000-60000;
  • step (1) The emulsion described in the step (1) is solidified to obtain the microsphere suspension A; wherein, the solidification method is blowing under positive pressure;
  • the flow velocity of the emulsion is set to make the emulsion of 1/2 to 1/20 of the emulsion volume flow through the tray to solidify in 1min, and the air flow velocity is 10-100 times of the emulsion flow velocity.
  • the solvent of the oil phase can be as mentioned above.
  • composition of the water phase can be as described above.
  • the molar ratio of lactide LA and glycolide GA can be as mentioned above.
  • the weight-average relative molecular weight, viscosity, and model of the PLGA can be as described above.
  • the type of the pharmaceutical active ingredient can be as mentioned above.
  • the mass ratio of the active pharmaceutical ingredient and the PLGA can be as mentioned above.
  • the present invention also provides a microsphere suspension A, which is prepared by the above method.
  • the present invention also provides a microparticle preparation, which is prepared by the following method, that is, the aforementioned microsphere suspension A is dried.
  • the drug loading range of the microparticle preparation may be 40-80%, such as 40%, 50%, 60%, 70% or 80%.
  • the calculation method of the drug loading is the total weight of active pharmaceutical ingredients/weight of microparticle preparation*100%.
  • the content of the pharmaceutical active ingredient can be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 52.9%, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the mass percentage in the microparticle preparation.
  • the microparticle preparation may also contain a lyoprotectant.
  • the freeze-drying protectant can protect the ingredients of the drug efficacy during the freeze-drying process and the storage stage after freeze-drying, and can also be used as a carrier to form a hard uniform skeleton to improve the appearance of the freeze-dried preparation in a glass bottle.
  • Dry protectants include sugars, albumin, polyethylene glycol, etc., and the sugars can be mannitol.
  • the mass ratio of the lyoprotectant to the microparticle preparation may be 0-20%, such as 1.25%.
  • the microparticle preparation also includes a lyoprotectant
  • the microsphere suspension A and the lyoprotectant are mixed and then dried.
  • the drying method may be spray drying, vacuum evaporation, rotary evaporation or freeze drying.
  • freeze-drying is carried out by means of freeze-drying.
  • sieving and filling can also be carried out after the drying.
  • the dried particle powder is sieved, mixed evenly to obtain a fine and uniform particle powder, and filled according to the filling capacity to obtain a sample of the particle preparation.
  • the actual drug loading of a single drug active ingredient can be as high as 69.5%.
  • the present invention also provides a microsphere suspension B, which is prepared by the following method, that is, dissolving the microparticle preparation in a solvent.
  • the solvent may be a special solvent compatible with microspheres conventional in the art, and the microparticle preparation may be used after uniformly dispersing the microspheres with this solvent before use.
  • the type of PLGA in the microparticle formulation will significantly affect the embedding rate and dissolution rate of the pharmaceutical active ingredient of the microparticle formulation.
  • Example 1 shows that the embedding ability of PLGA with different molar ratio monomers is different.
  • the embedding ability of 5050 PLGA is stronger than that of 7525; The larger the molecular weight of PLGA, the slower the dissolution rate and the longer the drug release period.
  • the microparticle preparations prepared with different drug loadings in the microparticle preparations have different shapes, the larger the drug loading, the rougher the surface of the microparticles; the drug dissolution rate and drug release period of the microparticles with different drug loadings are different, As shown in Example 4: the higher the proportion of drugs in the preparation of microspheres, the higher the actual drug loading of the prepared microspheres, the faster the in vitro dissolution, the higher the drug burst release rate in the early stage, and the shorter the drug release period. short.
  • the drug release behavior and cycle of microparticle preparations with different particle sizes are different, as shown in Example 5: the higher the shear rate when preparing microspheres, the smaller the particle size of the microspheres produced, and the burst release The rate is improved to a certain extent, the in vitro dissolution is also faster, and the release cycle is shorter. It is easy to understand that the smaller the particle size, it will greatly reduce the difficulty of drug administration during injection by doctors and nurses and improve the medication compliance of patients.
  • the emulsion is solidified, and the organic solvent volatilizes, leading to the precipitation of the active pharmaceutical ingredient.
  • the precipitation forms of active pharmaceutical ingredients are different.
  • the solidification process is accompanied by the recrystallization process of the drug molecules.
  • vacuum degree atmospheric pressure-absolute pressure
  • the reagents and raw materials used in the present invention are all commercially available.
  • microsphere suspension and microparticle preparations in the present invention have high drug loading and high embedding efficiency.
  • the theoretical drug loading is 60%
  • the actual drug loading can be as high as 56.8%
  • the embedding efficiency can reach 94.6%.
  • the microparticle preparation in the present invention has the characteristics of low burst release rate, stable drug release in the body, no stagnation period in the drug release cycle, good sustained release performance, and can realize 89-98% release in 7 days; Increase the frequency of medication, prolong the duration of drug effects, and improve patient compliance.
  • Fig. 1 is a schematic diagram of the preparation process of particles involved in the present invention
  • Fig. 2 is a schematic diagram of the particle solidification equipment involved in the present invention (the reference numerals are the same as Fig. 1 in Chinese patent ZL202020705393.7);
  • Fig. 3 is the microscope result of embodiment 1, shows the drug embedding situation of the prepared microsphere of different PLGA models
  • Fig. 4 is the drug release result of embodiment 1, shows the in vitro drug dissolution behavior of microspheres prepared by different PLGA models
  • Fig. 5 is the schematic diagram of the guinea pig efficacy test model of embodiment 1;
  • Fig. 6 is the drug effect test result of each prescription in the guinea pig in embodiment 1 in 24h;
  • Fig. 7 is the drug effect test result in 96h of each prescription in embodiment 1 on guinea pig;
  • Figure 8 is the in vitro dissolution results of microparticle preparations prepared by different curing methods in Example 2;
  • Figure 9 is a scanning electron micrograph of each prescription microparticle preparation in Example 4, showing the morphology of microparticle preparations prepared by different theoretical drug loadings;
  • Figure 10 is the in vitro dissolution results of microparticle preparations with different shear speeds in Example 5, showing the drug dissolution of microparticle preparations with different particle sizes;
  • Fig. 11 is the photo of the sample after lyophilization without adding a lyoprotectant in Example 6;
  • Fig. 12 is the sample photo after adding lyoprotectant freeze-drying in embodiment 6;
  • Figure 13 is the in vitro dissolution results of microparticle preparations with and without lyoprotectant added in Example 6;
  • Fig. 14 is the XRD collection of patterns of bupivacaine base used in embodiment 7;
  • Fig. 15 is the XRD pattern of the microparticle preparation prepared in embodiment 7;
  • Fig. 16 is the XRD pattern of the microparticle preparation prepared in embodiment 8.
  • Figure 17 is the in vitro dissolution results of the microparticle preparations prepared in Examples 7 and 8;
  • Fig. 18 is the polarizing microscope result of two kinds of curing modes curing 1h in embodiment 9;
  • Fig. 19 is the results of polarized light microscopy of the two curing methods in Example 9 for 4 hours.
  • the microparticle preparation provided by the present invention includes but is not limited to pain management, and is mainly used for the prevention and improvement of acute pain and chronic pain.
  • the microparticle preparations involved in the present invention are all long-acting sustained-release microparticle preparations, and the cycle for pain management is 2-7 days. Different microparticle preparations are given according to the patient's indications and individual conditions.
  • the above microparticle preparation is mainly suitable for local infiltration and peripheral nerve block, so as to improve and prevent pain of patients.
  • the main method of use is to subcutaneously, intradermally or intramuscularly inject the suspension of the above-mentioned microparticle preparation at the wound or pain site.
  • PLGA short for lactide-lactide copolymer, also known as lactide-glycolide copolymer, polylactic acid-glycolic acid copolymer.
  • PLGA viscosity Indicates the intrinsic viscosity of PLGA when the temperature is 30°C.
  • PVA short for polyvinyl alcohol.
  • Oil phase Indicates that the active ingredients of the drug and the glycolide-lactide copolymer are dissolved in an organic reagent to form a uniform organic solution.
  • Aqueous phase means an aqueous solution of polyvinyl alcohol.
  • Drug loading means that the mass of the active pharmaceutical ingredient contained in the prepared microparticle preparation accounts for the total weight of the entire microsphere sample, and the calculation formula is (mass of the active pharmaceutical ingredient/mass of the microparticle preparation)*100%. In the calculation method of the above-mentioned drug loading, the mass of PVA in the microparticle preparation can be ignored, and after washing the ball, the content of PVA in the microsphere powder is extremely low, which is undetected.
  • Embedding rate Indicates that the mass of the active pharmaceutical ingredient contained in the prepared microparticle preparation accounts for the mass of the active pharmaceutical ingredient in the amount of the prescription, and the calculation formula is (mass of the active pharmaceutical ingredient in the microparticle preparation/mass of the active pharmaceutical ingredient in the prescription)* 100%.
  • D 50 Indicates the particle size of microspheres in which the cumulative distribution of particles is 50% in the particle size distribution of the entire sample, that is, the volume content of particles smaller than this particle size accounts for 50% of all particles. D 50 is also often used to represent the average particle size of particles.
  • the preparation methods of the microparticle preparations in the following examples all adopt the emulsification-solvent evaporation method.
  • Other terms, methods, equipment, devices, etc. that are not explicitly stated in the present invention can be understood and obtained according to the conventional knowledge in the industry, or obtained according to the product instructions.
  • the active pharmaceutical ingredients selected in the following examples are selected from codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, pethidine, ropivaca bupivacaine, lidocaine, procaine, meloxicam, aspirin, acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesul One or more of rofecoxib, celecoxib, triamcinolone acetonide and methotrexate.
  • the high-performance liquid chromatography (HPLC) method for determining the drug loading of microparticle preparations refers to the 2020 edition Pharmacopoeia Part II related substance detection method and general rule 0512 of bupivacaine hydrochloride.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion.
  • the emulsion was rapidly cured (the curing temperature was 20° C., the temperature of the jacket of the curing tank was set at 20° C., and the curing time was 3 hours) to obtain a suspension of PLGA microspheres.
  • the emulsion curing adopts the method of positive pressure blowing for rapid curing.
  • the pressure provided is 0.1Mpa is preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid.
  • the gas is compressed air.
  • microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
  • the microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • prescription PLGA model PLGA viscosity Theoretical drug loading (%) 01 7525 15000 0.15dL/g 60.0 02 5050 15000 0.21dL/g 60.0 03 5050 23000 0.24dL/g 60.0 04 7525 52000 0.40dL/g 60.0
  • the model of PLGA is represented by the molar ratio of lactide and glycolide and the weight-average relative molecular mass, such as "7525 15000" means that the molar ratio of lactide and glycolide is 75:25, and the weight-average relative molecular mass PLGA of 15000.
  • the D50 measured by Malvern particle size analyzer and high performance liquid chromatography (HPLC) (HPLC method refers to the bupivacaine hydrochloride related substance detection method and general rule 0512 in the second part of the Pharmacopoeia of the 2020 edition) measured the drug loading capacity of the microparticle preparation, respectively.
  • HPLC method refers to the bupivacaine hydrochloride related substance detection method and general rule 0512 in the second part of the Pharmacopoeia of the 2020 edition
  • Table 2-1 under the same preparation conditions, the greater the molecular weight of different types of PLGA, the greater the median particle size D50 of the prepared microparticle preparations, and the higher the drug loading and embedding efficiency.
  • guinea pigs are timid and easily startled, and are very sensitive to chemical or mechanical stimuli
  • guinea pigs were selected as pharmacodynamic experimental animals to study the effects of bupivacaine hydrochloride injection and the prepared microparticle preparations on guinea pigs. Implications for the study of local analgesia in the skin.
  • the animal model is shown in Figure 5, and the method flow is as follows:
  • Guinea pigs were divided into groups, 3 in each group;
  • FIG. 5 is a schematic diagram of the experimental design.
  • the gray area is the position of the bulge after sample injection, with a diameter of about 2 cm and a width of the outer ring of about 1 cm. Indicates the acupuncture position, the selected position is randomly distributed.
  • the evaluation index of this animal experiment comes from the avoidance and screaming responses of the guinea pigs in the pen after being prodded by acupuncture recorded in the experiment. According to the degree of pain response of avoidance and screaming, pain index of 10% for avoidance and 90% for screaming were given respectively.
  • the formula for calculating pain index is:
  • Pain index screaming times/effective acupuncture times*90%+dodging times/effective acupuncture times*10%.
  • Negative response (negative response) 100%-pain index, to represent the effectiveness of the sample.
  • the analgesic effect of each prescription within 24h and 72h is shown in Figure 6 and Figure 7, respectively.
  • the results show that the PLGA model of 5050 23000 has better analgesic effect than the other three prescriptions, and the duration of drug effect is as long as 72h .
  • the prescription is 7525 52000, the drug is released slowly, the analgesic effect on guinea pigs is poor, and the drug release cycle is longer.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion.
  • the emulsion was rapidly cured by rotary evaporation, vacuum evaporation and positive pressure blowing to obtain the suspension of PLGA microspheres. in:
  • the temperature of the rotary evaporation is set at 25°C. After the emulsion is diluted, take 500ml and put it into a flask for rotary evaporation. The rotation speed is 60rpm, and the curing time is 3h;
  • the emulsion is flattened into a uniform film/liquid film, and provided
  • the pressure is 0.1Mpa, preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid.
  • the gas is compressed air, the curing temperature is 20°C, and the jacket of the curing tank is set. The temperature is 20°C, and the curing time is 3 hours.
  • microsphere suspension was centrifuged and washed 4 times (centrifugal speed: 8000 rpm), a clean and concentrated microsphere suspension was obtained.
  • microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • the percentages of bupivacaine base actually loaded in the microparticle preparations measured by high performance liquid chromatography (HPLC) are shown in Table 3-1 and Table 3-2 respectively.
  • the drug loading and embedding rate of the microparticle preparation obtained by this method are higher; the drug dissolution results (as shown in Figure 8) also show that the burst release rate of the microparticle preparation obtained by positive pressure blowing is lower, and the drug release within 96h is more stable.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion.
  • the emulsion was rapidly cured (the curing temperature was 20° C., the jacket temperature of the curing tank was set at 20° C., and the curing time was 3 h) to obtain a suspension of PLGA microspheres.
  • the emulsion curing adopts the method of positive pressure blowing for rapid curing.
  • the pressure provided is 0.1Mpa is preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid.
  • the gas is compressed air.
  • microsphere suspension was centrifuged and washed 4 times (centrifugal speed: 8000 rpm), a clean and concentrated microsphere suspension was obtained.
  • microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • the oil phase and the water phase were respectively injected into an online shearing machine (5000 rpm) with a peristaltic pump to obtain a uniform emulsion.
  • the emulsion curing adopts the method of positive pressure blowing for rapid curing.
  • the pressure provided is 0.1Mpa is preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid.
  • the gas is compressed air.
  • the curing temperature is 20°C
  • the jacket temperature of the curing tank is set at 20°C
  • the curing time is 3 hours.
  • microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
  • microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • the drug loading of microparticle preparations measured by high performance liquid chromatography is shown in Table 5 below.
  • Table 5 The higher the theoretical drug loading under the same oil phase concentration, the higher the content of bupivacaine base in the prepared microparticle preparations. also gradually increased, but the embedding rate gradually decreased.
  • the morphologies of the three groups of samples observed under a scanning electron microscope are shown in Figure 9. As the drug loading increases, the surface of the particles becomes rougher. The in vitro dissolution results showed that the higher the drug loading and the rougher the surface, the higher the burst release rate of the microparticle preparation at 0.5 h, the higher the cumulative release within 7 days, and the shorter the release cycle.
  • the oil phase and the water phase are respectively injected into the online shearing machine with a peristaltic pump, and the shearing speed is set according to the following table 6-1 to obtain emulsions with uniform particle sizes.
  • the emulsion curing adopts the same positive pressure blowing method for rapid curing.
  • the emulsion is flattened into a uniform film/liquid film, and the pressure is provided.
  • the positive pressure gas preheated to 0.1Mpa to 40°C and removes water is used to purge the top of the liquid film to perform rapid exchange of matter and energy between the gas and liquid, and the gas is compressed air.
  • the curing temperature is 20°C
  • the jacket temperature of the curing tank is set at 20°C
  • the curing time is 4 hours.
  • microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
  • microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • the particle size distribution data measured by the Malvern particle size analyzer and the drug loading capacity of the microparticle preparations measured by high performance liquid chromatography (HPLC) are shown in Table 6-1 and Table 6-2 respectively: Under the same preparation conditions, the shear The higher the rotation speed, the smaller the particle size of the prepared microparticle preparation, and the drug loading and embedding rate will be reduced to a certain extent.
  • the results of the drug release curve are shown in Figure 10. Faster rotational speed during shearing will lead to more microspheres with small particle size, increased burst release rate at 0.5 h, and shortened drug release period.
  • the particle size distribution span is a parameter of the particle size distribution and a measure of the width of the particle size distribution of the sample. It is defined as follows:
  • D 10 The particle size corresponding to when the cumulative particle size distribution number of a sample reaches 10%. Its physical meaning is that particles with a particle size smaller than it account for 10%. D 10 is often used to indicate the particle size index of the fine end of the particle.
  • D 50 Indicates the particle size of microspheres in which the cumulative distribution of particles is 50% in the particle size distribution of the entire sample, that is, the volume content of particles smaller than this particle size accounts for 50% of all particles. D 50 is also often used to represent the average particle size of a sample. D 50 is often used to represent the average particle size of particles.
  • D 90 The particle size corresponding to when the cumulative particle size distribution number of a sample reaches 90%. Its physical meaning is that particles with a particle size smaller than it account for 90%. D 90 is often used to indicate the particle size index of the butt end of particles.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion.
  • the emulsion curing adopts the method of positive pressure blowing for rapid curing.
  • the emulsion is flattened into a uniform film/liquid film, and the pressure is 0.2 Mpa is preheated to 50°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid.
  • the gas is compressed air.
  • the curing temperature is 20°C
  • the jacket temperature of the curing tank is set at 20°C
  • the curing time is 4 hours.
  • microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
  • the microsphere suspension was divided into two parts on average, one part was added with 5ml of purified water, and the other part was added with 5ml of mannitol aqueous solution containing 250mg of mannitol.
  • the microsphere powder was obtained by freeze-drying.
  • the samples after freeze-drying were shown in Fig. As shown in 12, after freeze-drying without adding mannitol, the upper layer of the sample is relatively loose and a small amount of sample floats out, while the lower layer of the sample is denser; after adding mannitol, the samples are evenly distributed in the plate, and the sample is as a whole lumpy, with a smooth surface and no Sample overflow.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion, and the emulsion was added to the remaining water phase for dilution.
  • the diluted emulsion is quickly solidified by blowing air under positive pressure, using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), and after the emulsion is spread into a uniform film/liquid film, provide
  • the pressure is 0.6Mpa, preheated to 70°C and the positive pressure gas that removes water is used to purge the top of the liquid film to perform rapid exchange of matter and energy between the gas and liquid.
  • the gas is filtered compressed air.
  • the curing temperature is 15°C
  • the jacket temperature of the curing tank is set at 15°C
  • the curing time is 4 hours.
  • microsphere suspension is centrifuged and filtered to obtain a clean and concentrated microsphere suspension.
  • microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • the crystal form results of bupivacaine base and microparticle preparation samples detected by X-ray diffractometer are shown in Figure 14 and Figure 15 respectively.
  • the range of its melting point is 84-102°C;
  • the crystalline form of bupivacaine base is type I, which is a thermodynamically stable crystalline powder, and its melting point range is 105-110°C.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion, and the emulsion was added to the remaining water phase for dilution.
  • the diluted emulsion is quickly solidified by blowing air under positive pressure, using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), and after the emulsion is spread into a uniform film/liquid film, provide
  • the pressure is 0.6Mpa, preheated to 40°C and the positive pressure gas that removes water is used to purge the top of the liquid film to perform rapid exchange of matter and energy between the gas and liquid.
  • the gas is filtered compressed air.
  • the curing temperature is 15°C
  • the jacket temperature of the curing tank is set at 15°C
  • the curing time is 5 hours.
  • microsphere suspension is centrifuged and filtered to obtain a clean and concentrated microsphere suspension.
  • microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
  • the crystal form results of bupivacaine base and microparticle preparation samples detected by X-ray diffractometer are shown in Figure 14 and Figure 16 respectively.
  • Its melting point range is wide, being 84-99 ° C, 100-110 ° C, and it is a mixture of metastable state and type I crystal form; the crystal form of bupivacaine base is type I, which is a thermodynamically stable crystalline powder.
  • the melting point range is 105-110°C.
  • Example 7 The dissolution curves of Examples 7 and 8 are shown in Figure 17: the burst release rate of Example 7 is low, only 6.7%, and the subsequent drug release is stable and can maintain the effective in vitro drug concentration for up to 96h; while the burst release rate of Example 8 High, being 32.6%, the post-dissolution rate is slow, and the overall drug release is gentle.
  • the oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion, and the emulsion was added to the remaining water phase for dilution.
  • Divide the diluted emulsion into two parts (each 5L emulsion): one part is stirred and solidified at normal temperature and pressure, and a 20L transfer tank is selected, the curing temperature is set at 15°C, the stirring speed is 100rpm, and the curing time is 4h;
  • One part is quickly cured by means of positive pressure blowing, and the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2) is used to spread the emulsion into a uniform film/liquid film and provide a pressure of 0.1Mpa
  • the positive pressure gas preheated to 30°C and dehydrated sweeps the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid.
  • the gas is filtered compressed air.
  • the curing temperature is 15°C
  • the jacket temperature of the curing tank is set at 15°C
  • the curing time is 4 hours. Samples were taken during the curing process to confirm whether the bupivacaine base was embedded in the microspheres.

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Abstract

Disclosed are a microsphere suspension, a microparticle formulation, and a preparation method therefor. The microparticle formulation comprises an active pharmaceutical ingredient and a PLGA. The molar ratio of lactide LA to glycolide GA in the PLGA is (1-5.67):1, and the weight average relative molecular weight of the PLGA is 12,000-60,000. In the microparticle formulation, the content of the active pharmaceutical ingredient is 35-80%, and the percentage refers to the mass percentage in the microparticle formulation. The microparticle formulation has slow release and controlled release effects, can be used for delivery and slow release of small molecule drugs, has the characteristics of high drug loading capacity, high embedding rate, low burst rate, stability of drug release in vivo and no lag phase in a drug release period, and can reduce the drug delivery frequency of a patient, prolong the drug effect time, and improve the compliance of the patient. Moreover, the preparation process of microparticles is simple and easy to produce.

Description

一种微球悬液、微粒制剂及其制备方法A kind of microsphere suspension, microparticle preparation and preparation method thereof
本申请要求申请日为2021/8/13的中国专利申请2021109321493的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese patent application 2021109321493 with a filing date of 2021/8/13. This application cites the full text of the above-mentioned Chinese patent application.
技术领域technical field
本发明涉及一种微球悬液、微粒制剂及其制备方法,尤其涉及一种可装载小分子药物活性成分的微球悬液、微球制剂及其制备方法。The invention relates to a microsphere suspension, a microparticle preparation and a preparation method thereof, in particular to a microsphere suspension, a microsphere preparation and a preparation method thereof which can be loaded with active ingredients of small-molecule medicines.
背景技术Background technique
微粒制剂,也称微粒给药系统,系指药物或与适宜载体(一般为生物可降解材料),经过一定的分散包埋技术制得具有一定粒径(微米级或纳米级)的微粒组成的固态、液态、半固态或气态药物制剂,具有掩盖药物的不良气味与口味、液态药物固态化、减少复方药物的配伍变化,提高难溶性药物的溶解度,或提高药物的生物利用度,或改善药物的稳定性,或降低药物不良反应,或延缓药物释放、提高药物靶向性等作用。Microparticle preparations, also known as microparticle drug delivery systems, refer to drugs or suitable carriers (generally biodegradable materials), which are composed of particles with a certain particle size (micron or nanometer) after a certain dispersion and embedding technology. Solid, liquid, semi-solid or gaseous drug preparations, which can mask the bad smell and taste of drugs, solidify liquid drugs, reduce the compatibility changes of compound drugs, improve the solubility of insoluble drugs, or increase the bioavailability of drugs, or improve drug stability, or reduce adverse drug reactions, or delay drug release, improve drug targeting and other effects.
根据药剂学分散系统分类原则,将直径在10 -4~10 -9m范围的分散相构成的分散体系统称为微粒分散体系,其中,分散相粒径在1~500μm范围内统称为粗(微米)分散体系,主要包括微囊、微球等;分散相粒径小于1000nm属于纳米分散体系,主要包括脂质体、纳米乳、纳米粒、聚合物胶束、亚微乳等。微囊、微球、亚微乳、脂质体、纳米乳、纳米粒、聚合物胶束等均可作为药物载体。 According to the classification principles of pharmaceutical dispersion systems, the dispersion system composed of dispersed phases with a diameter in the range of 10 -4 to 10 -9 m is called a particle dispersion system, in which the dispersed phase particle diameters in the range of 1 to 500 μm are collectively referred to as coarse (micron ) dispersion system, mainly including microcapsules, microspheres, etc.; the dispersed phase particle size is less than 1000nm belongs to the nano-dispersion system, mainly including liposomes, nanoemulsions, nanoparticles, polymer micelles, submicroemulsions, etc. Microcapsules, microspheres, submicroemulsions, liposomes, nanoemulsions, nanoparticles, polymer micelles, etc. can be used as drug carriers.
微球的载体材料按其来源可分为天然高分子材料,如:明胶、白蛋白、甲壳素、葡聚糖、海藻酸盐、聚羟基脂肪酸酯(PHA)等;半合成高分子材料及合成高分子材料,如:聚丙交酯(PLA)、聚乙交酯(PGA)、乙交酯丙交酯共聚物(PLGA)、聚己内酯(PCL)、聚氰基丙烯酸烷酯(PACA)等。在合成高分子材料中,乙交酯丙交酯共聚物(PLGA)具有生物相容性好、可生物降解等优点,因此受到广大科研以及制剂研究工作者的青睐。The carrier material of microsphere can be divided into natural polymer material according to its source, as: gelatin, albumin, chitin, dextran, alginate, polyhydroxyalkanoate (PHA) etc.; Semi-synthetic polymer material and Synthetic polymer materials, such as: polylactide (PLA), polyglycolide (PGA), glycolide-lactide copolymer (PLGA), polycaprolactone (PCL), polyalkylcyanoacrylate (PACA) )wait. Among synthetic polymer materials, poly(lactide glycolide) (PLGA) has the advantages of good biocompatibility and biodegradability, so it is favored by many scientific researchers and formulation researchers.
常见的微球制备方法主要有:乳化-溶剂挥发法、喷雾干燥法、相分离法等。通过合适的微球处方和制备工艺,可以制得的不同释药周期的载药微球,可以减少给药次数,增加患者顺应性。Common microsphere preparation methods mainly include: emulsification-solvent evaporation method, spray drying method, phase separation method, etc. Through appropriate microsphere prescription and preparation process, drug-loaded microspheres with different drug release periods can be prepared, which can reduce the number of administrations and increase patient compliance.
疼痛不仅会对患者造成不愉快的情感体验,也是影响社会生产力的重要因素。按疼痛持续时间分为急性疼痛和慢性疼痛。慢性疼痛主要是指一直存在的或反复发生的持续性疼痛,其疼痛程度和持续时间导致患者不愉快感,影响患者功能水平和生活质量。慢 性疼痛主要受慢性退行性病变的影响或由神经损伤造成,如骨关节炎引起的关节疼痛、脊柱源性疼痛、术后慢性持续性疼痛和癌性疼痛等。这类慢性疼痛发生率虽然低于急性疼痛,但会长期影响患者生活质量和身心健康,需要引起我们的重视。Pain is not only an unpleasant emotional experience for patients, but also an important factor affecting social productivity. According to the duration of pain, it is divided into acute pain and chronic pain. Chronic pain mainly refers to persistent pain that exists all the time or reoccurs. The degree and duration of the pain cause discomfort to the patient and affect the functional level and quality of life of the patient. Chronic pain is mainly affected by chronic degenerative diseases or caused by nerve damage, such as joint pain caused by osteoarthritis, spinal pain, postoperative chronic persistent pain, and cancer pain. Although the incidence of this type of chronic pain is lower than that of acute pain, it will affect the quality of life and physical and mental health of patients for a long time, which needs our attention.
根据美国疼痛协会(APS)发布的疼痛管理实践指南,专家小组高强度推荐临床医生提供多模式镇痛治疗,多模式的治疗策略有助于通过不同机制的方法和途径,使用更低剂量的阿片类药物,从而得到更好的疼痛缓解,同时可能减少不良反应。多模式镇痛是联合使用作用机制不同的镇痛药物或镇痛方法,由于作用机制不同而互补,镇痛作用相加或协同,同时每种药物的剂量减小,不良反应相应降低,从而达到最大的效应/不良反应比。According to the pain management practice guidelines issued by the American Pain Society (APS), the expert panel strongly recommends that clinicians provide multimodal analgesic treatment. Multimodal treatment strategies help to use lower doses of opioids through different mechanisms and pathways Class drugs, resulting in better pain relief, while potentially reducing adverse effects. Multimodal analgesia is the combined use of analgesic drugs or analgesic methods with different mechanisms of action. Due to the different mechanisms of action, they complement each other, and the analgesic effects are additive or synergistic. Maximum effect/adverse effect ratio.
近十年来微球这一种新型的给药系统得到了迅速的发展,已报道和公开的文献及专利技术中,所涉及的布比卡因微球存在多种问题,从而限制了布比卡因微球的应用。主要存在的问题如下:一是所制备微球的粒径分布不均,粒径偏大(一般大于30μm),不利于临床给药,患者的顺应性差;二是所制备微球的载药量低,导致生产成本变高、药物释放困难、释药周期较长,七天内的累积释药率仅为80%,不利于7天内的急性疼痛管理;三是制备过程中药物包埋率低,包埋率一般不高于85%,导致生产过程中成本变高,微球质量以及中间体质量不可控;四是所制备微球的药物突释率高,大量药物粘附于载体表面或散落在球外,导致突释现象严重,半小时内释药率达30%,不利于成药性,临床或动物实验中容易产生毒副作用,如心血管毒性或中枢神经毒性。In the past decade, microspheres, a new type of drug delivery system, have been developed rapidly. In the reported and published literature and patented technologies, there are many problems with the bupivacaine microspheres involved, which limits the use of bupivacaine. Due to the application of microspheres. The main problems are as follows: the one is that the particle size distribution of the prepared microspheres is uneven, and the particle size is too large (generally greater than 30 μm), which is not conducive to clinical administration, and the patient's compliance is poor; the other is the drug loading of the prepared microspheres low, leading to high production costs, difficulty in drug release, and long drug release cycle, the cumulative drug release rate within seven days is only 80%, which is not conducive to acute pain management within seven days; the third is that the drug embedding rate in the preparation process is low, The embedding rate is generally not higher than 85%, which leads to higher costs in the production process and uncontrollable quality of microspheres and intermediates; fourth, the drug burst rate of the prepared microspheres is high, and a large amount of drugs adhere to the surface of the carrier or scatter Outside the sphere, the sudden release phenomenon is serious, and the drug release rate reaches 30% within half an hour, which is not conducive to druggability, and it is easy to produce toxic side effects in clinical or animal experiments, such as cardiovascular toxicity or central nervous system toxicity.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服现有技术中的微球制剂(例如布比卡因微球)载药量低、包埋率低的缺陷,而提供了一种微球悬液、微粒制剂及其制备方法。The technical problem to be solved by the present invention is to overcome the defects of low drug loading and low embedding efficiency of microsphere preparations (such as bupivacaine microspheres) in the prior art, and provide a kind of microsphere suspension, microparticle preparation and its preparation method.
本发明旨在提供一种可生物降解的长效缓释微粒制剂及其制备方法,所述的长效缓释的微粒制剂中药物活性成分、载药量及释药周期可以调节,以覆盖不同的适应症及患者。本发明所提供的微粒制剂可用于术后疼痛管理并可以提供长效缓释作用,可以在质量安全可控的前提下实现较高的载药量,延缓局麻镇痛作用时间,减少阿片类药物使用,并提高局部药物浓度,降低不良反应。The present invention aims to provide a biodegradable long-acting sustained-release microparticle preparation and a preparation method thereof. In the long-acting sustained-release microparticle preparation, the pharmaceutical active ingredient, drug loading and drug release period can be adjusted to cover different indications and patients. The microparticle preparation provided by the present invention can be used for postoperative pain management and can provide a long-acting sustained release effect, and can achieve a higher drug loading under the premise of controllable quality and safety, delay the time of local anesthesia and analgesia, and reduce opioids Drug use, and increase local drug concentration, reduce adverse reactions.
术后疼痛是人体对组织损伤和修复过程的一种复杂的生理心理反应,是困扰外科手术患者的一个突出问题,术后疼痛通常都会持续数天至数周。根据该适应症,本发明中所涉及的微粒制剂对应的释药周期可为2-14天。Postoperative pain is a complex physiological and psychological response of the human body to tissue damage and repair process. It is a prominent problem that plagues surgical patients. Postoperative pain usually lasts for several days to several weeks. According to the indication, the corresponding release period of the microparticle preparation involved in the present invention may be 2-14 days.
本发明提供了一种微粒制剂,其包含药物活性成分和PLGA;其中:The present invention provides a microparticle formulation comprising a pharmaceutically active ingredient and PLGA; wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight-average relative molecular weight of the PLGA is 12000-60000;
2)所述微粒制剂中,所述药物活性成分的含量为35-80%,百分比是指在所述微粒制剂中的质量百分比。2) In the microparticle preparation, the content of the pharmaceutical active ingredient is 35-80%, and the percentage refers to the mass percentage in the microparticle preparation.
本发明中,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比优选为85:15或(1-3):1,例如75:25或50:50。In the present invention, in the PLGA, the molar ratio of lactide LA to glycolide GA is preferably 85:15 or (1-3):1, such as 75:25 or 50:50.
本发明中,所述PLGA的重均相对分子量优选为15000-52000,例如15000-23000,再例如15000或23000。In the present invention, the weight average relative molecular weight of the PLGA is preferably 15000-52000, such as 15000-23000, further such as 15000 or 23000.
本发明中,所述PLGA的粘度(30℃时)可为0.15-0.45dL/g,例如0.15dL/g、0.21dL/g、0.24dL/g或0.4dL/g。In the present invention, the viscosity of the PLGA (at 30° C.) may be 0.15-0.45 dL/g, such as 0.15 dL/g, 0.21 dL/g, 0.24 dL/g or 0.4 dL/g.
本发明中,所述PLGA的型号可用丙交酯和乙交酯的摩尔比、PLGA的重均相对分子质量表示,如“7525 15000”表示丙交酯和乙交酯的摩尔比为75:25,重均相对分子质量为15000的PLGA。In the present invention, the model of the PLGA can be represented by the mol ratio of lactide and glycolide, the weight-average relative molecular mass of PLGA, such as "752515000" means that the mol ratio of lactide and glycolide is 75:25 , PLGA with a weight-average molecular mass of 15,000.
其中,所述PLGA的型号可为7525 15000、5050 15000、5050 23000或7525 52000,优选为5050 15000或5050 23000。Wherein, the model of described PLGA can be 7525 15000, 5050 15000, 5050 23000 or 7525 52000, preferably 5050 15000 or 5050 23000.
本发明中,所述药物活性成分和所述PLGA的质量比优选为(0.6-2.5):1,例如0.61:1、0.63:1、0.73:1、0.90:1、0.92:1、0.93:1、0.96:1、1.12:1、1.22:1、1.23:1、1.24:1、1.28:1、1.29:1、1.31:1、1.72:1、1.75:1、2.19:1或2.28:1。In the present invention, the mass ratio of the active pharmaceutical ingredient and the PLGA is preferably (0.6-2.5):1, such as 0.61:1, 0.63:1, 0.73:1, 0.90:1, 0.92:1, 0.93:1 , 0.96:1, 1.12:1, 1.22:1, 1.23:1, 1.24:1, 1.28:1, 1.29:1, 1.31:1, 1.72:1, 1.75:1, 2.19:1, or 2.28:1.
本发明中,所述微粒制剂中,所述药物活性成分的含量可为38.0-69.5%,例如38.0%、38.5%、42.2%、47.3%、47.5%、47.8%、48.1%、48.9%、52.9%、54.9%、55.1%、55.4%、56.1%、56.3%、56.7%、56.8%、63.2%、63.6%、68.7%或69.5%,百分比是指在所述微粒制剂中的质量百分比。In the present invention, in the microparticle preparation, the content of the pharmaceutical active ingredient may be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 48.9%, 52.9% %, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the mass percentage in the microparticle preparation.
本发明中,所述药物活性成分可为本领域常规的相对分子质量在100-1500之间的小分子药物活性成分,按其溶解性可分为两亲性药物、亲脂性药物、水溶性药物和疏水性药物。In the present invention, the active ingredient of the drug can be a small molecule active ingredient of a conventional drug with a relative molecular mass between 100-1500 in the art, and can be divided into amphiphilic drugs, lipophilic drugs, and water-soluble drugs according to their solubility. and hydrophobic drugs.
其中,所述药物活性成分为相对分子质量在100-1500之间的小分子药物活性成分;所述药物活性成分可为解热镇痛抗炎类药物,所述解热镇痛抗炎类药物可包含但不限于:可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、酰胺类局部麻醉剂、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种,所述酰胺类局部麻醉剂可为罗哌卡因、布比卡因、利多卡因和普鲁卡因中的一种或多种,例如 布比卡因。Wherein, the active ingredient of the drug is a small molecule active ingredient of the drug with a relative molecular mass between 100-1500; the active ingredient of the drug can be antipyretic, analgesic and anti-inflammatory drugs May include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, meperidine, amide local anesthetics, meloxicam, aspirin, paraacetyl One or more of aminophenols, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate Various, the amide local anesthetic may be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine.
在本发明一优选实施方式中,所述微粒制剂中包含药物活性成分和PLGA,其中:In a preferred embodiment of the present invention, the microparticle formulation comprises active pharmaceutical ingredients and PLGA, wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000-23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000-23000;
2)所述微粒制剂中,所述药物活性成分的含量为50-60%,百分比是指在所述微粒制剂中的质量百分比。2) In the microparticle preparation, the content of the pharmaceutical active ingredient is 50-60%, and the percentage refers to the mass percentage in the microparticle preparation.
在本发明一优选实施方式中,所述微粒制剂中包含布比卡因和PLGA,其中:In a preferred embodiment of the present invention, the microparticle preparation comprises bupivacaine and PLGA, wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000;
2)所述微粒制剂中,所述布比卡因和所述PLAG的比例为1.24:1。2) In the microparticle preparation, the ratio of the bupivacaine to the PLAG is 1.24:1.
在本发明一优选实施方式中,所述微粒制剂中包含布比卡因和PLGA,其中:In a preferred embodiment of the present invention, the microparticle preparation comprises bupivacaine and PLGA, wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000;
2)所述微粒制剂中,所述布比卡因和所述PLAG的比例为1.31:1。2) In the microparticle preparation, the ratio of the bupivacaine to the PLAG is 1.31:1.
本发明还提供了一种微球悬液A,其包含溶剂、药物活性成分和PLGA;The present invention also provides a microsphere suspension A, which comprises a solvent, a pharmaceutical active ingredient and PLGA;
所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;In the PLGA, the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight-average relative molecular weight of the PLGA is 12000-60000;
所述微球悬液A中,所述药物活性成分的含量为35-80%,百分比是指在所述微球悬液A的微球中的“药物活性成分和PLGA”质量之和中所占的质量百分比。In the microsphere suspension A, the content of the active pharmaceutical ingredient is 35-80%, and the percentage refers to the sum of the "active pharmaceutical ingredient and PLGA" in the microspheres of the microsphere suspension A. % by mass.
本发明中,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比优选为85:15或(1-3):1,例如75:25或50:50。In the present invention, in the PLGA, the molar ratio of lactide LA to glycolide GA is preferably 85:15 or (1-3):1, such as 75:25 or 50:50.
本发明中,所述PLGA的重均相对分子量优选为15000-52000,例如15000-23000,再例如15000或23000。In the present invention, the weight average relative molecular weight of the PLGA is preferably 15000-52000, such as 15000-23000, further such as 15000 or 23000.
本发明中,所述PLGA的粘度(30℃时)可为0.15-0.45dL/g,例如0.15dL/g、0.21dL/g、0.24dL/g或0.4dL/g。In the present invention, the viscosity of the PLGA (at 30° C.) may be 0.15-0.45 dL/g, such as 0.15 dL/g, 0.21 dL/g, 0.24 dL/g or 0.4 dL/g.
本发明中,所述PLGA的型号可用丙交酯和乙交酯的摩尔比、PLGA的重均相对分子质量表示,如“7525 15000”表示丙交酯和乙交酯的摩尔比为75:25,重均相对分子质量为15000的PLGA。In the present invention, the model of the PLGA can be represented by the mol ratio of lactide and glycolide, the weight-average relative molecular mass of PLGA, such as "752515000" means that the mol ratio of lactide and glycolide is 75:25 , PLGA with a weight-average molecular mass of 15,000.
其中,所述PLGA的型号可为7525 15000、5050 15000、5050 23000或7525 52000,优选为5050 15000或5050 23000。Wherein, the model of described PLGA can be 7525 15000, 5050 15000, 5050 23000 or 7525 52000, preferably 5050 15000 or 5050 23000.
本发明中,所述药物活性成分和所述PLGA的质量比可为(0.6-2.5):1,例如0.61:1、 0.63:1、0.73:1、0.90:1、0.92:1、0.93:1、0.96:1、1.12:1、1.22:1、1.23:1、1.24:1、1.28:1、1.29:1、1.31:1、1.72:1、1.75:1、2.19:1或2.28:1。In the present invention, the mass ratio of the active pharmaceutical ingredient and the PLGA can be (0.6-2.5):1, such as 0.61:1, 0.63:1, 0.73:1, 0.90:1, 0.92:1, 0.93:1 , 0.96:1, 1.12:1, 1.22:1, 1.23:1, 1.24:1, 1.28:1, 1.29:1, 1.31:1, 1.72:1, 1.75:1, 2.19:1, or 2.28:1.
本发明中,所述微球悬液A中,所述药物活性成分的含量可为38.0-69.5%,例如38.0%、38.5%、42.2%、47.3%、47.5%、47.8%、48.1%、48.9%、52.9%、54.9%、55.1%、55.4%、56.1%、56.3%、56.7%、56.8%、63.2%、63.6%、68.7%或69.5%,百分比是指在所述微球悬液A的微球中的“药物活性成分和PLGA”质量之和中所占的质量百分比。In the present invention, in the microsphere suspension A, the content of the pharmaceutical active ingredient can be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 48.9% %, 52.9%, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the The mass percentage of the sum of the mass of "pharmaceutical active ingredient and PLGA" in the microsphere.
本发明中,所述药物活性成分可为本领域常规的相对分子质量在100-1500之间的小分子药物活性成分,按其溶解性可分为两亲性药物、亲脂性药物、水溶性药物和疏水性药物。In the present invention, the active ingredient of the drug can be a small molecule active ingredient of a conventional drug with a relative molecular mass between 100-1500 in the art, and can be divided into amphiphilic drugs, lipophilic drugs, and water-soluble drugs according to their solubility. and hydrophobic drugs.
其中,所述药物活性成分为相对分子质量在100-1500之间的小分子药物活性成分;所述药物活性成分可为解热镇痛抗炎类药物,所述解热镇痛抗炎类药物可包含但不限于:可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、酰胺类局部麻醉剂、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种,所述酰胺类局部麻醉剂可为罗哌卡因、布比卡因、利多卡因和普鲁卡因中的一种或多种,再例如布比卡因。Wherein, the active ingredient of the drug is a small molecule active ingredient of the drug with a relative molecular mass between 100-1500; the active ingredient of the drug can be antipyretic, analgesic and anti-inflammatory drugs May include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, meperidine, amide local anesthetics, meloxicam, aspirin, paraacetyl One or more of aminophenols, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate The amide local anesthetic may be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine.
本发明中,所述溶剂可为本领域常规的与所述微球悬液A中的微球相适配的溶剂。In the present invention, the solvent may be a conventional solvent in the art that is compatible with the microspheres in the microsphere suspension A.
本发明中,所述微球悬液A中,还可包含渗透压调节剂、润湿剂和助悬剂中的一种或多种,In the present invention, in the microsphere suspension A, one or more of an osmotic pressure regulator, a wetting agent and a suspending agent may also be included,
其中,所述渗透压调节剂可为本领域常规的渗透压调节剂,例如甘露醇、蔗糖和氯化钠中的一种或多种。Wherein, the osmotic pressure regulator may be a conventional osmotic pressure regulator in the art, such as one or more of mannitol, sucrose and sodium chloride.
其中,所述润湿剂可为本领域常规的润湿剂,例如吐温80和/或泊洛沙姆188。Wherein, the wetting agent may be a conventional wetting agent in the art, such as Tween 80 and/or Poloxamer 188.
其中,所述助悬剂可为本领域常规的助悬剂,例如羧甲基纤维素钠、甲基纤维素和羟丙基纤维素中的一种或多种。Wherein, the suspending agent can be a conventional suspending agent in the art, such as one or more of sodium carboxymethylcellulose, methylcellulose and hydroxypropylcellulose.
在本发明一优选实施方式中,所述微球悬液A中包含溶剂、药物活性成分和PLGA,其中:In a preferred embodiment of the present invention, the microsphere suspension A comprises solvent, pharmaceutical active ingredient and PLGA, wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000-23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000-23000;
2)所述微球悬液A的微球中,所述药物活性成分的含量为50-60%,百分比是指在所述微球悬液A的微球中的“药物活性成分和PLGA”质量之和中所占的质量百分比。2) In the microspheres of the microsphere suspension A, the content of the pharmaceutical active ingredient is 50-60%, and the percentage refers to the "pharmaceutical active ingredient and PLGA" in the microspheres of the microsphere suspension A The mass percentage of the mass sum.
在本发明一优选实施方式中,所述微球悬液A中包含布比卡因和PLGA,其中:In a preferred embodiment of the present invention, the microsphere suspension A comprises bupivacaine and PLGA, wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000;
2)所述微球悬液A的微球中,所述布比卡因和所述PLAG的比例为1.24:1。2) In the microspheres of the microsphere suspension A, the ratio of the bupivacaine to the PLAG is 1.24:1.
在本发明一优选实施方式中,所述微球悬液A中包含布比卡因和PLGA,其中:In a preferred embodiment of the present invention, the microsphere suspension A comprises bupivacaine and PLGA, wherein:
1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000;
2)所述微球悬液A的微球中,所述布比卡因和所述PLAG的比例为1.31:1。2) In the microspheres of the microsphere suspension A, the ratio of the bupivacaine to the PLAG is 1.31:1.
本发明还提供了一种微球悬液A的制备方法,其包括下述步骤:The present invention also provides a kind of preparation method of microsphere suspension A, it comprises the steps:
(1)将油相和水相混合,得到乳液;其中:所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;(1) The oil phase and the water phase are mixed to obtain an emulsion; wherein: the oil phase comprises active pharmaceutical ingredients and PLGA; in the PLGA, the mol ratio of lactide LA and glycolide GA is (1-5.67 ): 1, the weight-average relative molecular weight of the PLGA is 12000-60000;
(2)将步骤(1)中所述乳液经固化,即得所述微球悬液A;其中,所述固化的方式为旋转蒸发、减压挥发或正压吹气;(2) The emulsion described in step (1) is solidified to obtain the microsphere suspension A; wherein, the solidification method is rotary evaporation, volatilization under reduced pressure or blowing under positive pressure;
当所述固化的方式为旋转蒸发时,所述旋转蒸发的温度为10-50℃,所述旋转蒸发的转速为50-100rpm;When the curing method is rotary evaporation, the temperature of the rotary evaporation is 10-50°C, and the rotation speed of the rotary evaporation is 50-100rpm;
当所述固化的方式为减压挥发时,所述乳液的流速为200-1000ml/min,所述减压挥发的真空度为<0Mpa且≥-0.1Mpa;When the curing method is volatilization under reduced pressure, the flow rate of the emulsion is 200-1000ml/min, and the vacuum degree of volatilization under reduced pressure is <0Mpa and ≥-0.1Mpa;
当所述固化的方式为正压吹气时,所述正压吹气的压力p(Mpa)和“所述药物活性成分和所述PLGA”的质量之和w(g)之比为1:(20-500)。When the mode of described solidification is positive pressure blowing, the ratio of the pressure p (Mpa) of described positive pressure blowing and the mass sum w (g) of " described pharmaceutical active ingredient and described PLGA " is 1: (20-500).
本发明中,所述油相中一般包含溶剂,所述溶剂可为本领域中常规的可溶解所述药物活性成分和所述PLGA的溶剂,例如二氯甲烷。In the present invention, the oil phase generally contains a solvent, and the solvent can be a conventional solvent in the art that can dissolve the active pharmaceutical ingredient and the PLGA, such as dichloromethane.
本发明中,所述水相可为本领域中常规的可制备微粒制剂的水相,例如含有高分子成分的水溶液。In the present invention, the water phase can be a conventional water phase in the art that can be used to prepare microparticle preparations, such as an aqueous solution containing polymer components.
其中,所述含有高分子成分的水溶液中,高分子成分的质量浓度可为0.5-2.0%,例如1.0%。Wherein, in the aqueous solution containing the polymer component, the mass concentration of the polymer component may be 0.5-2.0%, such as 1.0%.
其中,所述高分子成分可为本领常规的高分子乳化剂,例如聚乙烯醇PVA。Wherein, the polymer component may be a conventional polymer emulsifier in the art, such as polyvinyl alcohol PVA.
所述水相可为含有质量浓度0.5-2.0%的PVA的水溶液。The water phase can be an aqueous solution containing PVA with a mass concentration of 0.5-2.0%.
本发明中,所述水相中可不含有调节pH的缓冲液,例如酸性缓冲液或碱性缓冲液。In the present invention, the aqueous phase may not contain a pH-adjusting buffer, such as an acidic buffer or an alkaline buffer.
本发明中,所述药物活性成分可不经过促进溶解的预处理,例如氨水碱化处理。In the present invention, the active pharmaceutical ingredient may not undergo pretreatment to promote dissolution, such as alkaline treatment with ammonia water.
本发明中,所述药物活性成分可为本领域常规的相对分子质量在100-1500之间的小分子药物活性成分,按其溶解性可分为两亲性药物、亲脂性药物、水溶性药物和疏水性 药物。In the present invention, the active ingredient of the drug can be a small molecule active ingredient of a conventional drug with a relative molecular mass between 100-1500 in the art, and can be divided into amphiphilic drugs, lipophilic drugs, and water-soluble drugs according to their solubility. and hydrophobic drugs.
其中,所述药物活性成分可为解热镇痛抗炎类药物,所述解热镇痛抗炎类药物可包含但不限于:可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、酰胺类局部麻醉剂、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种,所述酰胺类局部麻醉剂可为罗哌卡因、布比卡因、利多卡因和普鲁卡因中的一种或多种,例如布比卡因。Wherein, the active ingredient of the drug may be antipyretic, analgesic and anti-inflammatory drugs, and the antipyretic, analgesic and anti-inflammatory drugs may include but not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone Ketone, methadone, morphine, fentanyl, pethidine, amide local anesthetics, meloxicam, aspirin, acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, One or more of nimesulide, rofecoxib, celecoxib, triamcinolone acetonide and methotrexate, the amide local anesthetics can be ropivacaine, bupivacaine, lidocaine One or more of caine and procaine, such as bupivacaine.
本发明中,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比优选为85:15或(1-3):1,例如75:25或50:50。In the present invention, in the PLGA, the molar ratio of lactide LA to glycolide GA is preferably 85:15 or (1-3):1, such as 75:25 or 50:50.
本发明中,所述PLGA的重均相对分子量优选为15000-52000,例如15000-23000,再例如15000或23000。In the present invention, the weight average relative molecular weight of the PLGA is preferably 15000-52000, such as 15000-23000, further such as 15000 or 23000.
本发明中,所述PLGA的粘度(30℃时)可为0.15-0.45dL/g,例如0.15dL/g、0.21dL/g、0.24dL/g或0.4dL/g。In the present invention, the viscosity of the PLGA (at 30° C.) may be 0.15-0.45 dL/g, such as 0.15 dL/g, 0.21 dL/g, 0.24 dL/g or 0.4 dL/g.
本发明中,所述PLGA的型号可用丙交酯和乙交酯的摩尔比、PLGA的重均相对分子质量表示,如“7525 15000”表示丙交酯和乙交酯的摩尔比为75:25,重均相对分子质量为15000的PLGA。In the present invention, the model of the PLGA can be represented by the mol ratio of lactide and glycolide, the weight-average relative molecular mass of PLGA, such as "752515000" means that the mol ratio of lactide and glycolide is 75:25 , PLGA with a weight-average molecular mass of 15,000.
其中,所述PLGA的型号可为7525 15000、5050 15000、5050 23000或7525 52000,优选为5050 15000或5050 23000。Wherein, the model of described PLGA can be 7525 15000, 5050 15000, 5050 23000 or 7525 52000, preferably 5050 15000 or 5050 23000.
本发明中,所述药物活性成分和所述PLGA的质量比可为(0.67-4):1,例如1:1、4:1、7:3、1.5:1或2:3;还可为(1-1.5):1。In the present invention, the mass ratio of the active pharmaceutical ingredient and the PLGA can be (0.67-4):1, such as 1:1, 4:1, 7:3, 1.5:1 or 2:3; it can also be (1-1.5):1.
本发明中,所述油相和所述水相混合之前,可将温度降至5-15℃或6-10℃。In the present invention, before the oil phase and the water phase are mixed, the temperature may be lowered to 5-15°C or 6-10°C.
其中,降温的方式可为冷水浴或于冰箱内保存。Wherein, the cooling method can be a cold water bath or storage in a refrigerator.
本发明中,所述油相和所述水相混合的方式可为分别用蠕动泵注入到在线剪切机中。In the present invention, the way of mixing the oil phase and the water phase can be injected into the online shearing machine with a peristaltic pump respectively.
本发明中,所述乳液固化之前,可经过剪切、过膜或在线剪切等方式得到目标粒径的乳液。In the present invention, before the emulsion is solidified, the emulsion with the target particle size can be obtained by means of shearing, membrane passing or online shearing.
其中,所述剪切的速度或所述在线剪切机的转速可为3000-5000rpm,例如3000rpm、4000rpm或5000rpm。Wherein, the shearing speed or the rotational speed of the online shearing machine may be 3000-5000 rpm, such as 3000 rpm, 4000 rpm or 5000 rpm.
本发明中,所述固化的时长可为本领域常规时长,例如0.5-6h,再例如3-5h,还例如3h、4h或5h。In the present invention, the curing time may be a conventional time in the art, such as 0.5-6h, further such as 3-5h, further such as 3h, 4h or 5h.
本发明中,所述正压吹气一般是指利用带有一定热量的气体(比常压(即一个大气压)的气体压力高的气体)吹扫平铺的乳液,使溶剂迅速挥发,从而实现乳液的快速固 化。In the present invention, the positive pressure blowing generally refers to the use of a gas with a certain amount of heat (a gas with a higher gas pressure than normal pressure (i.e. one atmospheric pressure)) to purge the flat emulsion, so that the solvent is quickly volatilized, thereby realizing the emulsion fast curing.
本发明中,当所述固化的方式为正压吹气时,所述正压吹气可采用现有中国专利ZL202020705393.7(CN 212308885 U)中的图1所示的固化设备实施。In the present invention, when the curing method is positive pressure blowing, the positive pressure blowing can be implemented by using the curing equipment shown in Figure 1 in the existing Chinese patent ZL202020705393.7 (CN 212308885 U).
本发明中,当所述固化的方式为正压吹气时,所述正压吹气的压力p(Mpa)和“所述药物活性成分和所述PLGA”的质量之和w(g)之比优选为1:(50-200),例如1:(100-170),再例如1:100或1:166.7。In the present invention, when the curing method is positive pressure blowing, the pressure p (Mpa) of the positive pressure blowing and the sum w (g) of the mass of "the active pharmaceutical ingredient and the PLGA" The ratio is preferably 1:(50-200), for example 1:(100-170), for example 1:100 or 1:166.7.
本发明中,当“所述药物活性成分和所述PLGA”的质量之和w为10-100g时,所述正压吹气的气体压力p优选为0.1-0.6Mpa,例如0.1Mpa、0.2Mpa或0.6Mpa。In the present invention, when the sum w of "the active pharmaceutical ingredient and the PLGA" is 10-100g, the gas pressure p of the positive pressure blowing is preferably 0.1-0.6Mpa, such as 0.1Mpa, 0.2Mpa or 0.6Mpa.
本发明中,当所述固化的方式为正压吹气时,所述乳液一般应平铺成均匀的薄膜或液膜。In the present invention, when the curing method is blowing under positive pressure, the emulsion should generally be flattened into a uniform film or liquid film.
本发明中,当所述固化的方式为正压吹气时,所述正压吹气的气体温度优选为10-100℃,例如30-70℃,再例如30℃、40℃、50℃或70℃,还例如60-90℃。In the present invention, when the curing method is positive pressure blowing, the gas temperature of the positive pressure blowing is preferably 10-100°C, such as 30-70°C, or 30°C, 40°C, 50°C or 70°C, also for example 60-90°C.
本发明中,当所述固化的方式为正压吹气时,所述正压吹气的条件优选为0.1Mpa、30-40℃,或者0.2Mpa、50℃,或者0.6Mpa、40-90℃,或者0.6Mpa、60-90℃。In the present invention, when the curing method is positive pressure blowing, the conditions of the positive pressure blowing are preferably 0.1Mpa, 30-40°C, or 0.2Mpa, 50°C, or 0.6Mpa, 40-90°C , or 0.6Mpa, 60-90°C.
本发明中,所述正压吹气的气体可为压缩空气。In the present invention, the positive pressure blowing gas may be compressed air.
本发明中,所述正压吹气的气体一般应除去水。In the present invention, the gas blown under positive pressure should generally remove water.
本发明中,当所述固化的方式为正压吹气时,所述固化一般在固化罐中进行。In the present invention, when the curing method is blowing under positive pressure, the curing is generally carried out in a curing tank.
其中,所述固化罐的温度优选为15-25℃,例如15℃、20℃或25℃。Wherein, the temperature of the curing tank is preferably 15-25°C, such as 15°C, 20°C or 25°C.
一般而言,由于存在温差,所述固化罐的罐内温度和设置温度可存在1-5℃的温差。Generally speaking, due to the temperature difference, there may be a temperature difference of 1-5° C. between the temperature inside the curing tank and the setting temperature.
本发明中,当所述固化的方式为旋转蒸发时,所述旋转蒸发的温度优选为20-30℃,例如25℃。In the present invention, when the curing method is rotary evaporation, the temperature of the rotary evaporation is preferably 20-30°C, such as 25°C.
本发明中,当所述固化的方式为旋转蒸发时,所述旋转蒸发的转速优选为50-100rpm,例如60rpm。In the present invention, when the solidification method is rotary evaporation, the rotational speed of the rotary evaporation is preferably 50-100 rpm, such as 60 rpm.
本发明中,当所述固化的方式为旋转蒸发时,所述旋转蒸发的工艺条件优选为25℃、60rpm。In the present invention, when the curing method is rotary evaporation, the process conditions of the rotary evaporation are preferably 25° C. and 60 rpm.
本发明中,当所述固化的方式为减压挥发时,所述乳液的流速优选为400-600ml/min,例如500ml/min。所述乳液的流速一般是指输送到薄膜蒸发器内流速。In the present invention, when the curing method is volatilization under reduced pressure, the flow rate of the emulsion is preferably 400-600 ml/min, such as 500 ml/min. The flow rate of the emulsion generally refers to the flow rate delivered to the thin film evaporator.
本发明中,当所述固化的方式为减压挥发时,所述减压挥发的真空度可为-0.1~-0.05Mpa,例如-0.08Mpa。In the present invention, when the curing method is volatilization under reduced pressure, the vacuum degree of volatilization under reduced pressure may be -0.1~-0.05Mpa, for example, -0.08Mpa.
本发明中,当所述固化的方式为减压挥发时,所述乳液的温度可为10-50℃,例如20-30℃,再例如25℃。In the present invention, when the curing method is volatilization under reduced pressure, the temperature of the emulsion may be 10-50°C, such as 20-30°C, and for example 25°C.
本发明中,当所述固化的方式为减压挥发时,所述减压挥发后还可将所述乳液循环过膜5次。In the present invention, when the curing method is volatilization under reduced pressure, the emulsion can be circulated through the membrane for 5 times after volatilization under reduced pressure.
本发明中,当所述固化的方式为减压挥发时,所述减压挥发的工艺条件优选为:将乳液以500ml/min的流速输送到薄膜蒸发器内,设置真空度为-0.08Mpa,乳液温度为25℃,循环过膜5次。In the present invention, when the method of solidification is volatilization under reduced pressure, the process conditions of volatilization under reduced pressure are preferably: the emulsion is transported to the thin film evaporator at a flow rate of 500ml/min, and the vacuum degree is set to be -0.08Mpa, The temperature of the emulsion was 25°C, and it was circulated through the membrane 5 times.
本发明中,所述微球悬液A还可按照本领域常规操作进行离心洗涤等后处理。In the present invention, the microsphere suspension A can also be subjected to post-treatments such as centrifugation and washing according to conventional operations in the field.
其中,所述离心洗涤的次数可为4次。Wherein, the number of times of the centrifugal washing can be 4 times.
其中,所述离心的转速可为7000-9000rpm,例如8000rpm。Wherein, the rotational speed of the centrifugation may be 7000-9000 rpm, such as 8000 rpm.
在本发明一优选实施方式中,所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000-23000;所述药物活性成分和所述PLGA的质量比为(0.67-4):1。In a preferred embodiment of the present invention, the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average of the PLGA is relative to The molecular weight is 15000-23000; the mass ratio of the pharmaceutical active ingredient to the PLGA is (0.67-4):1.
在本发明一优选实施方式中,所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000;所述药物活性成分和所述PLGA的质量比为3:2(例如药物活性成分6g,PLGA 4g);所述药物活性成分优选为布比卡因。In a preferred embodiment of the present invention, the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average of the PLGA is relative to Molecular weight is 15000; The mass ratio of described active ingredient of medicine and described PLGA is 3:2 (for example active ingredient of medicine 6g, PLGA 4g); Active ingredient of medicine is preferably bupivacaine.
在本发明一优选实施方式中,所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为23000;所述药物活性成分和所述PLGA的质量比为3:2(例如药物活性成分6g,PLGA 4g);所述药物活性成分优选为布比卡因。In a preferred embodiment of the present invention, the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average of the PLGA is relative to Molecular weight is 23000; The mass ratio of described active ingredient of medicine and described PLGA is 3:2 (for example active ingredient of medicine 6g, PLGA 4g); Active ingredient of medicine is preferably bupivacaine.
本发明中,所述微球悬液A中还可包含渗透压调节剂、润湿剂和助悬剂中的一种或多种。In the present invention, the microsphere suspension A may also contain one or more of an osmotic pressure regulator, a wetting agent and a suspending agent.
其中,所述渗透压调节剂可为本领域常规的渗透压调节剂,例如甘露醇、蔗糖和氯化钠中的一种或多种。Wherein, the osmotic pressure regulator may be a conventional osmotic pressure regulator in the art, such as one or more of mannitol, sucrose and sodium chloride.
其中,所述润湿剂可为本领域常规的润湿剂,例如吐温80和/或泊洛沙姆188。Wherein, the wetting agent may be a conventional wetting agent in the art, such as Tween 80 and/or Poloxamer 188.
其中,所述助悬剂可为本领域常规的助悬剂,例如羧甲基纤维素钠、甲基纤维素和羟丙基纤维素中的一种或多种。Wherein, the suspending agent can be a conventional suspending agent in the art, such as one or more of sodium carboxymethylcellulose, methylcellulose and hydroxypropylcellulose.
当所述微球悬液A中还包含渗透压调节剂、润湿剂和助悬剂中的一种或多种时,可将所述渗透压调节剂、所述润湿剂和所述助悬剂溶解于溶剂中,再和所述微球悬液A混合。When one or more of the osmotic pressure regulator, wetting agent and suspending agent is also included in the microsphere suspension A, the osmotic pressure regulator, the wetting agent and the auxiliary The suspension is dissolved in a solvent, and then mixed with the microsphere suspension A.
所述溶剂可为本领域常规的与所述微球悬液A中的微球相适配的溶剂。The solvent can be a conventional solvent in the art that is compatible with the microspheres in the microsphere suspension A.
本发明中,所述的微球悬液A的制备方法简单并利于工业化生产,其可包含但不限 于以下实验步骤:In the present invention, the preparation method of described microsphere suspension A is simple and is beneficial to suitability for industrialized production, and it can comprise but not limited to following experimental steps:
S1,油水相配制:将药物活性成分和PLGA充分溶解或分散于有机溶剂中形成均匀的油相,所使用的PLGA包含但不限于一种或多种型号PLGA的混合使用;水相由质量体积浓度为0.5-2%的高分子溶液形成,所述高分子可以选自PVA等乳化剂;其中:S1, oil-water phase preparation: fully dissolve or disperse the active pharmaceutical ingredients and PLGA in an organic solvent to form a uniform oil phase. The PLGA used includes but is not limited to the mixed use of one or more types of PLGA; the water phase is composed of mass volume Concentration is the formation of polymer solution of 0.5-2%, and described polymer can be selected from emulsifiers such as PVA; Wherein:
所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;The oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight average relative molecular weight of the PLGA is 12000-60000 ;
S2,油水相乳化:将S1制备的油相和水相经过剪切或过膜或在线剪切等方式得到目标粒径的乳液;S2, oil-water phase emulsification: the oil phase and water phase prepared in S1 are sheared or passed through the membrane or online shearing to obtain the emulsion with the target particle size;
S3,乳液固化:将S2制备的乳液经快速固化得到微粒悬液;其中,所述快速固化的方式固化方式选自旋转蒸发、减压挥发或正压吹气;其中:S3, emulsion curing: the emulsion prepared in S2 is rapidly solidified to obtain a suspension of particles; wherein, the rapid solidification method is selected from rotary evaporation, decompression volatilization or positive pressure blowing; wherein:
当所述固化的方式为旋转蒸发时,所述旋转蒸发的温度为10-50℃,所述旋转蒸发的转速为50-100rpm;When the curing method is rotary evaporation, the temperature of the rotary evaporation is 10-50°C, and the rotation speed of the rotary evaporation is 50-100rpm;
当所述固化的方式为减压挥发时,所述乳液的流速为200-1000ml/min,所述减压挥发的真空度为<0Mpa且≥-0.1Mpa;When the curing method is volatilization under reduced pressure, the flow rate of the emulsion is 200-1000ml/min, and the vacuum degree of volatilization under reduced pressure is <0Mpa and ≥-0.1Mpa;
当所述固化的方式为正压吹气时,所述正压吹气的压力p(Mpa)和“所述药物活性成分和所述PLGA”的质量之和w(g)之比为1:(20-500);When the mode of described solidification is positive pressure blowing, the ratio of the pressure p (Mpa) of described positive pressure blowing and the mass sum w (g) of " described pharmaceutical active ingredient and described PLGA " is 1: (20-500);
S4,固液分离:将S3得到的微粒混悬液经沉降或离心或筛分的方式得到浓缩的微粒悬液,多次浓缩除去内含的水溶性乳化剂。S4, solid-liquid separation: the particle suspension obtained in S3 is settled, centrifuged or sieved to obtain a concentrated particle suspension, and the water-soluble emulsifier contained in it is removed by repeated concentration.
其中,所述S3中的快速固化是相较于低温搅拌、溶剂自然挥发而言,是指乳液在人为提供的有利于溶剂挥发的条件下,在30min-6h内快速由乳液形成固体微粒的混悬液。Wherein, the rapid solidification in S3 refers to that compared with low temperature stirring and natural volatilization of solvents, it means that the emulsion forms a mixture of solid particles within 30min-6h under artificially provided conditions that are conducive to solvent volatilization. Suspension.
有利于溶剂挥发的条件可包括:提供更高的热量、降低溶剂沸点、增加溶剂在外水相中的溶解度、加快气液物质交换等。Conditions favorable to solvent volatilization may include: providing higher heat, lowering the boiling point of the solvent, increasing the solubility of the solvent in the external water phase, accelerating gas-liquid substance exchange, and the like.
其中,优选地,采用正压吹气的方式进行快速固化,利用带有一定热量的无菌气体吹扫平铺的乳液,使溶剂迅速挥发,从而实现乳液的快速固化。Among them, preferably, positive pressure air blowing is used for rapid curing, and sterile gas with a certain amount of heat is used to purge the flat emulsion, so that the solvent is quickly volatilized, thereby realizing rapid curing of the emulsion.
本发明还提供了一种微球悬液A的制备方法,其包括下述步骤:The present invention also provides a kind of preparation method of microsphere suspension A, it comprises the steps:
(1)将油相和水相混合,得到乳液;其中:所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;(1) The oil phase and the water phase are mixed to obtain an emulsion; wherein: the oil phase comprises active pharmaceutical ingredients and PLGA; in the PLGA, the mol ratio of lactide LA and glycolide GA is (1-5.67 ): 1, the weight-average relative molecular weight of the PLGA is 12000-60000;
(2)将步骤(1)中所述乳液经固化,即得所述微球悬液A;其中,所述固化的方式为正压吹气;(2) The emulsion described in the step (1) is solidified to obtain the microsphere suspension A; wherein, the solidification method is blowing under positive pressure;
其中,所述正压吹气时,所述乳液的流速设置为1min内使乳液体积的1/2到1/20的 乳液流经塔板进行固化,空气流速为乳液流速的10-100倍。Wherein, when the positive pressure is blown, the flow velocity of the emulsion is set to make the emulsion of 1/2 to 1/20 of the emulsion volume flow through the tray to solidify in 1min, and the air flow velocity is 10-100 times of the emulsion flow velocity.
其中,所述油相的溶剂可如前所述。Wherein, the solvent of the oil phase can be as mentioned above.
其中,所述水相的组成可如前所述。Wherein, the composition of the water phase can be as described above.
其中,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比可如前所述。Wherein, in the PLGA, the molar ratio of lactide LA and glycolide GA can be as mentioned above.
其中,所述PLGA的重均相对分子量、粘度、型号可如前所述。Wherein, the weight-average relative molecular weight, viscosity, and model of the PLGA can be as described above.
其中,所述药物活性成分的种类可如前所述。Wherein, the type of the pharmaceutical active ingredient can be as mentioned above.
其中,所述药物活性成分和所述PLGA的质量比可如前所述。Wherein, the mass ratio of the active pharmaceutical ingredient and the PLGA can be as mentioned above.
本发明还提供了一种微球悬液A,其采用上述方法制得。The present invention also provides a microsphere suspension A, which is prepared by the above method.
本发明还提供了一种微粒制剂,其采用下述方法制得,将如前所述的微球悬液A经干燥,即可。The present invention also provides a microparticle preparation, which is prepared by the following method, that is, the aforementioned microsphere suspension A is dried.
其中,所述微粒制剂的载药量范围可为40-80%,例如40%、50%、60%、70%或80%。其中,所述载药量的计算方式为药物活性成分总重/微粒制剂重量*100%。Wherein, the drug loading range of the microparticle preparation may be 40-80%, such as 40%, 50%, 60%, 70% or 80%. Wherein, the calculation method of the drug loading is the total weight of active pharmaceutical ingredients/weight of microparticle preparation*100%.
其中,所述微粒制剂中,所述药物活性成分的含量可为38.0-69.5%,例如38.0%、38.5%、42.2%、47.3%、47.5%、47.8%、48.1%、52.9%、54.9%、55.1%、55.4%、56.1%、56.3%、56.7%、56.8%、63.2%、63.6%、68.7%或69.5%,百分比是指在所述微粒制剂中的质量百分比。Wherein, in the microparticle preparation, the content of the pharmaceutical active ingredient can be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 52.9%, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the mass percentage in the microparticle preparation.
其中,所述微粒制剂中还可包含冻干保护剂。Wherein, the microparticle preparation may also contain a lyoprotectant.
所述冻干保护剂可以在冷冻干燥过程及冻干后储存阶段保护药物药效的成分,也可以作为载体用于形成硬质的均匀骨架,以改善玻璃瓶中冷冻干燥制剂的外观,常用冻干保护剂有糖类、白蛋白、聚乙二醇等,所述糖类可为甘露醇。The freeze-drying protectant can protect the ingredients of the drug efficacy during the freeze-drying process and the storage stage after freeze-drying, and can also be used as a carrier to form a hard uniform skeleton to improve the appearance of the freeze-dried preparation in a glass bottle. Dry protectants include sugars, albumin, polyethylene glycol, etc., and the sugars can be mannitol.
所述冻干保护剂和所述微粒制剂的质量比可为0-20%,例如1.25%。The mass ratio of the lyoprotectant to the microparticle preparation may be 0-20%, such as 1.25%.
当所述微粒制剂中还包含冻干保护剂时,将所述微球悬液A和所述冻干保护剂混合后,再经干燥,即可。When the microparticle preparation also includes a lyoprotectant, the microsphere suspension A and the lyoprotectant are mixed and then dried.
其中,所述干燥的方式可为喷雾干燥、减压挥发、旋转蒸发或冷冻干燥。优选地,选用冷冻干燥的方式进行冻干。Wherein, the drying method may be spray drying, vacuum evaporation, rotary evaporation or freeze drying. Preferably, freeze-drying is carried out by means of freeze-drying.
其中,所述干燥后还可进行筛分灌装。将干燥后的微粒粉末进行过筛,混合均匀后得到细小、均匀的微粒粉体,按装量进行灌装得到微粒制剂的样品。Wherein, sieving and filling can also be carried out after the drying. The dried particle powder is sieved, mixed evenly to obtain a fine and uniform particle powder, and filled according to the filling capacity to obtain a sample of the particle preparation.
利用上述的微粒制剂组成和制备方法进行的实施例中,当理论载药量为80%时,单一药物活性成分的实际载药量可以高达69.5%。In the examples carried out using the above microparticle preparation composition and preparation method, when the theoretical drug loading is 80%, the actual drug loading of a single drug active ingredient can be as high as 69.5%.
本发明还提供了一种微球悬液B,其采用下述方法制得,将所述微粒制剂溶解于溶媒中,即可。The present invention also provides a microsphere suspension B, which is prepared by the following method, that is, dissolving the microparticle preparation in a solvent.
其中,所述溶媒可为本领域常规的和微球相适配的专用溶媒,所述微粒制剂可在使用前用此溶媒将微球分散均匀后使用。Wherein, the solvent may be a special solvent compatible with microspheres conventional in the art, and the microparticle preparation may be used after uniformly dispersing the microspheres with this solvent before use.
在某些实施例中,微粒制剂中PLGA型号会显著影响微粒制剂的药物活性成分的包埋率和溶出速率。例如实施例1,表明不同摩尔比单体的PLGA的包埋能力不同,根据实施例的数据可知,5050的PLGA的包埋能力较7525强;还表明不同分子量的PLGA药物溶出速率不同,同一单体比例的PLGA,其分子量越大,其溶出速率越慢、释药周期也越长。In some embodiments, the type of PLGA in the microparticle formulation will significantly affect the embedding rate and dissolution rate of the pharmaceutical active ingredient of the microparticle formulation. For example, Example 1 shows that the embedding ability of PLGA with different molar ratio monomers is different. According to the data of the embodiment, the embedding ability of 5050 PLGA is stronger than that of 7525; The larger the molecular weight of PLGA, the slower the dissolution rate and the longer the drug release period.
在某些实施例中,微粒制剂中不同载药量所制备的微粒制剂形貌不同,载药量越大,微粒的表面越粗糙;不同载药量微粒的药物溶出速率和释药周期不同,如实施例4所示:制备微球时药物所占比例越高,所制得的微球实际载药量越高,体外溶出也越快、前期的药物突释率较高、释药周期越短。In some embodiments, the microparticle preparations prepared with different drug loadings in the microparticle preparations have different shapes, the larger the drug loading, the rougher the surface of the microparticles; the drug dissolution rate and drug release period of the microparticles with different drug loadings are different, As shown in Example 4: the higher the proportion of drugs in the preparation of microspheres, the higher the actual drug loading of the prepared microspheres, the faster the in vitro dissolution, the higher the drug burst release rate in the early stage, and the shorter the drug release period. short.
在某些实施例中,不同粒径微粒制剂的药物释放行为和周期不同,如实施例5所示:制备微球时剪切速率越高,所制得的微球的粒度越小,突释率有一定提升,体外溶出也越快、释药周期越短。容易理解的为粒径越小,会极大地减小医护注射时的给药难度并提升患者的用药依从性。In some embodiments, the drug release behavior and cycle of microparticle preparations with different particle sizes are different, as shown in Example 5: the higher the shear rate when preparing microspheres, the smaller the particle size of the microspheres produced, and the burst release The rate is improved to a certain extent, the in vitro dissolution is also faster, and the release cycle is shorter. It is easy to understand that the smaller the particle size, it will greatly reduce the difficulty of drug administration during injection by doctors and nurses and improve the medication compliance of patients.
在某些实施例中,在微粒制剂制备过程中,药物活性成分在有机溶剂中溶解后,经乳液固化,有机溶剂挥发导致药物活性成分的析出。根据固化速率的不同以及药物分子的物理化学性质的不同,药物活性成分的析出形式不同。优选的,固化过程伴随着药物分子的重结晶过程。In some embodiments, during the preparation of the microparticle preparation, after the active pharmaceutical ingredient is dissolved in an organic solvent, the emulsion is solidified, and the organic solvent volatilizes, leading to the precipitation of the active pharmaceutical ingredient. According to different curing rates and different physicochemical properties of drug molecules, the precipitation forms of active pharmaceutical ingredients are different. Preferably, the solidification process is accompanied by the recrystallization process of the drug molecules.
本发明中,真空度=大气压强-绝对压强。In the present invention, vacuum degree=atmospheric pressure-absolute pressure.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明所用试剂和原料均市售可得。The reagents and raw materials used in the present invention are all commercially available.
本发明的积极进步效果在于:The positive progress effect of the present invention is:
(1)本发明中的微球悬液以及微粒制剂具有高载药量、高包埋率,例如当理论载药量为60%时,实际载药量可以高达56.8%,包埋率可达94.6%。(1) The microsphere suspension and microparticle preparations in the present invention have high drug loading and high embedding efficiency. For example, when the theoretical drug loading is 60%, the actual drug loading can be as high as 56.8%, and the embedding efficiency can reach 94.6%.
(2)本发明中的微粒制剂具有低突释率及体内释药平稳、释药周期内无停滞期的特点,缓释性能好,可实现7天释放89-98%;能减少患者的给药频率、延长药效时间,提高患者的依从性。(2) The microparticle preparation in the present invention has the characteristics of low burst release rate, stable drug release in the body, no stagnation period in the drug release cycle, good sustained release performance, and can realize 89-98% release in 7 days; Increase the frequency of medication, prolong the duration of drug effects, and improve patient compliance.
(3)本发明中的微粒制剂的制备工艺简单、易于生产。(3) The preparation process of the microparticle preparation in the present invention is simple and easy to produce.
附图说明Description of drawings
图1为本发明所涉及的微粒制备过程示意图;Fig. 1 is a schematic diagram of the preparation process of particles involved in the present invention;
图2为本发明所涉及的微粒固化设备示意图(附图标记同中国专利ZL202020705393.7中图1);Fig. 2 is a schematic diagram of the particle solidification equipment involved in the present invention (the reference numerals are the same as Fig. 1 in Chinese patent ZL202020705393.7);
图3为实施例1的显微镜结果,表明不同PLGA型号所制备微球的药物包埋情况;Fig. 3 is the microscope result of embodiment 1, shows the drug embedding situation of the prepared microsphere of different PLGA models;
图4为实施例1的药物释放结果,表明不同PLGA型号所制备微球的体外药物溶出行为情况;Fig. 4 is the drug release result of embodiment 1, shows the in vitro drug dissolution behavior of microspheres prepared by different PLGA models;
图5为实施例1的豚鼠药效试验模型示意图;Fig. 5 is the schematic diagram of the guinea pig efficacy test model of embodiment 1;
图6为实施例1中各处方在豚鼠上24h内的药效试验结果;Fig. 6 is the drug effect test result of each prescription in the guinea pig in embodiment 1 in 24h;
图7为实施例1中各处方在豚鼠上96h内的药效试验结果;Fig. 7 is the drug effect test result in 96h of each prescription in embodiment 1 on guinea pig;
图8为实施例2不同固化方式所制备微粒制剂的体外溶出结果;Figure 8 is the in vitro dissolution results of microparticle preparations prepared by different curing methods in Example 2;
图9为实施例4中各处方微粒制剂的扫描电子显微镜照片,表明不同理论载药量所制备微粒制剂的形貌;Figure 9 is a scanning electron micrograph of each prescription microparticle preparation in Example 4, showing the morphology of microparticle preparations prepared by different theoretical drug loadings;
图10为实施例5不同剪切转速的微粒制剂的体外溶出结果,表明不同粒径微粒制剂的药物溶出情况;Figure 10 is the in vitro dissolution results of microparticle preparations with different shear speeds in Example 5, showing the drug dissolution of microparticle preparations with different particle sizes;
图11为实施例6中未加入冻干保护剂冻干后样品照片;Fig. 11 is the photo of the sample after lyophilization without adding a lyoprotectant in Example 6;
图12为实施例6中加入冻干保护剂冻干后样品照片;Fig. 12 is the sample photo after adding lyoprotectant freeze-drying in embodiment 6;
图13为实施例6中加入冻干保护剂和不加冻干保护剂的微粒制剂的体外溶出结果;Figure 13 is the in vitro dissolution results of microparticle preparations with and without lyoprotectant added in Example 6;
图14为实施例7中所使用布比卡因碱的XRD图谱;Fig. 14 is the XRD collection of patterns of bupivacaine base used in embodiment 7;
图15为实施例7所制备微粒制剂的XRD图谱;Fig. 15 is the XRD pattern of the microparticle preparation prepared in embodiment 7;
图16为实施例8所制备微粒制剂的XRD图谱;Fig. 16 is the XRD pattern of the microparticle preparation prepared in embodiment 8;
图17为实施例7和8中所制备微粒制剂的体外溶出结果;Figure 17 is the in vitro dissolution results of the microparticle preparations prepared in Examples 7 and 8;
图18为实施例9中两种固化方式固化1h的偏光显微镜结果;Fig. 18 is the polarizing microscope result of two kinds of curing modes curing 1h in embodiment 9;
图19为实施例9中两种固化方式固化4h的偏光显微镜结果。Fig. 19 is the results of polarized light microscopy of the two curing methods in Example 9 for 4 hours.
具体实施方式Detailed ways
本发明所提供的微粒制剂包括但不限于疼痛管理,主要用于急性疼痛和慢性疼痛的预防和改善。本发明中所涉及的微粒制剂均为长效缓释微粒制剂,用于疼痛管理的周期为2-7天。根据患者适应症以及个人情况的不同,给予不同的微粒制剂。上述微粒制剂主要适用于局部浸润及周围神经阻滞,从而改善和预防患者疼痛。主要使用方法为在伤口或疼痛部位皮下、皮内或肌肉注射上述微粒制剂的混悬液。The microparticle preparation provided by the present invention includes but is not limited to pain management, and is mainly used for the prevention and improvement of acute pain and chronic pain. The microparticle preparations involved in the present invention are all long-acting sustained-release microparticle preparations, and the cycle for pain management is 2-7 days. Different microparticle preparations are given according to the patient's indications and individual conditions. The above microparticle preparation is mainly suitable for local infiltration and peripheral nerve block, so as to improve and prevent pain of patients. The main method of use is to subcutaneously, intradermally or intramuscularly inject the suspension of the above-mentioned microparticle preparation at the wound or pain site.
为使本发明表述的更加清楚明白,将结合以下具体的实施例,并参照附图,对本发明的内容做进一步的说明。In order to make the expression of the present invention more clear, the content of the present invention will be further described in conjunction with the following specific embodiments and with reference to the accompanying drawings.
为方便表述,部分术语定义如下:For the convenience of expression, some terms are defined as follows:
PLGA:为乙交酯丙交酯共聚物的简写,亦称为丙交酯乙交酯共聚物、聚乳酸-羟基乙酸共聚物。PLGA: short for lactide-lactide copolymer, also known as lactide-glycolide copolymer, polylactic acid-glycolic acid copolymer.
PLGA粘度:表示温度为30℃时,PLGA的特性粘度。PLGA viscosity: Indicates the intrinsic viscosity of PLGA when the temperature is 30°C.
PVA:为聚乙烯醇的简写。PVA: short for polyvinyl alcohol.
油相:表示药物活性成分以及乙交酯丙交酯共聚物溶于有机试剂中形成均匀的有机溶液。Oil phase: Indicates that the active ingredients of the drug and the glycolide-lactide copolymer are dissolved in an organic reagent to form a uniform organic solution.
水相:表示聚乙烯醇的水溶液。Aqueous phase: means an aqueous solution of polyvinyl alcohol.
载药量:表示所制备微粒制剂中含有的药物活性成分的质量占整个微球样品的总重,计算公式为(药物活性成分质量/微粒制剂质量)*100%。上述载药量的计算方式中,微粒制剂中的PVA质量可以忽略不计,通过洗球后,PVA在微球粉末中含量极低,为未检出。Drug loading: means that the mass of the active pharmaceutical ingredient contained in the prepared microparticle preparation accounts for the total weight of the entire microsphere sample, and the calculation formula is (mass of the active pharmaceutical ingredient/mass of the microparticle preparation)*100%. In the calculation method of the above-mentioned drug loading, the mass of PVA in the microparticle preparation can be ignored, and after washing the ball, the content of PVA in the microsphere powder is extremely low, which is undetected.
包埋率:表示所制备微粒制剂中所含药物活性成分质量占所投处方量的药物活性成分的质量,计算公式为(微粒制剂内药物活性成分的质量/处方中药物活性成分的质量)*100%。Embedding rate: Indicates that the mass of the active pharmaceutical ingredient contained in the prepared microparticle preparation accounts for the mass of the active pharmaceutical ingredient in the amount of the prescription, and the calculation formula is (mass of the active pharmaceutical ingredient in the microparticle preparation/mass of the active pharmaceutical ingredient in the prescription)* 100%.
D 50:表示整个样品粒径分布中,颗粒累积分布为50%的微球粒径,即小于此粒径的颗粒体积含量占全部颗粒的50%。D 50也常被用来表示微粒的平均粒径。 D 50 : Indicates the particle size of microspheres in which the cumulative distribution of particles is 50% in the particle size distribution of the entire sample, that is, the volume content of particles smaller than this particle size accounts for 50% of all particles. D 50 is also often used to represent the average particle size of particles.
本发明中,下述实施例中的微粒制剂的制备方法均采用乳化-溶剂挥发法。对于本发明中其它未曾明确表述的术语、方法、设备、装置等均可以本行业内的常规知识理解获得,或按照商品说明书获得。In the present invention, the preparation methods of the microparticle preparations in the following examples all adopt the emulsification-solvent evaporation method. Other terms, methods, equipment, devices, etc. that are not explicitly stated in the present invention can be understood and obtained according to the conventional knowledge in the industry, or obtained according to the product instructions.
本发明中,下述实施例中所选用的药物活性成分选自可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、罗哌卡因、布比卡因、利多卡因、普鲁卡因、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种。In the present invention, the active pharmaceutical ingredients selected in the following examples are selected from codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, pethidine, ropivaca bupivacaine, lidocaine, procaine, meloxicam, aspirin, acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesul One or more of rofecoxib, celecoxib, triamcinolone acetonide and methotrexate.
下述实施例及对比例中,测定微粒制剂的载药量的高效液相色谱法(HPLC)参考2020版药典二部盐酸布比卡因有关物质检测方法和通则0512。In the following examples and comparative examples, the high-performance liquid chromatography (HPLC) method for determining the drug loading of microparticle preparations refers to the 2020 edition Pharmacopoeia Part II related substance detection method and general rule 0512 of bupivacaine hydrochloride.
实施例1Example 1
按下表1分别称取4.0g不同型号的PLGA和6.0g布比卡因碱,加入到50ml注射用二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取50g PVA粉末,加入到 5000ml的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至5-15℃。Weigh 4.0g of different types of PLGA and 6.0g of bupivacaine base as shown in Table 1, add them to 50ml of dichloromethane for injection, fully stir and dissolve to obtain a clear transparent solution, which is an oil phase; weigh 50g of PVA powder , join in the water for injection of 5000ml, heat and stir to make it dissolve fully, obtain 1% PVA solution, be water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 5-15°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液。将乳液经快速固化(固化温度为20℃,设置固化罐夹套温度为20℃,固化时长为3h)后得到PLGA微球的悬液。其中乳液固化选用正压吹气的方式进行快速固化,利用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.1Mpa预热至30℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用压缩空气等。The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion. The emulsion was rapidly cured (the curing temperature was 20° C., the temperature of the jacket of the curing tank was set at 20° C., and the curing time was 3 hours) to obtain a suspension of PLGA microspheres. Among them, the emulsion curing adopts the method of positive pressure blowing for rapid curing. Using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), after the emulsion is flattened into a uniform film/liquid film, the pressure provided is 0.1Mpa is preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid. The gas is compressed air.
微球悬液进行离心洗涤4遍后(离心转速为8000rpm),得到干净的、浓缩后的微球悬液。微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。After the microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained. The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
表1Table 1
处方prescription PLGA型号PLGA model PLGA粘度PLGA viscosity 理论载药量(%)Theoretical drug loading (%)
0101 7525 150007525 15000 0.15dL/g0.15dL/g 60.060.0
0202 5050 150005050 15000 0.21dL/g0.21dL/g 60.060.0
0303 5050 230005050 23000 0.24dL/g0.24dL/g 60.060.0
0404 7525 520007525 52000 0.40dL/g0.40dL/g 60.060.0
注:PLGA的型号用丙交酯和乙交酯的摩尔比和重均相对分子质量表示,如“7525 15000”表示丙交酯和乙交酯的摩尔比为75:25,重均相对分子质量为15000的PLGA。Note: The model of PLGA is represented by the molar ratio of lactide and glycolide and the weight-average relative molecular mass, such as "7525 15000" means that the molar ratio of lactide and glycolide is 75:25, and the weight-average relative molecular mass PLGA of 15000.
各处方显微镜结果如图3所示,丙交酯乙交酯单体比例为75:25的两种型号的载药微球球外均有针状的药物存在,说明其包埋率相对较低,而两种50:50型的PLGA制备的微球形态圆整、球外无药物存在,包埋率较高。The microscope results of each prescription are shown in Figure 3. The two types of drug-loaded microspheres with a lactide-glycolide monomer ratio of 75:25 have needle-shaped drugs outside the ball, indicating that the embedding rate is relatively low. , and the microspheres prepared by the two 50:50 PLGAs were round in shape, no drug existed outside the sphere, and the embedding rate was higher.
经马尔文粒度仪测得的D 50以及高效液相色谱法(HPLC)(HPLC方法参考2020版药典二部盐酸布比卡因有关物质检测方法和通则0512)测得微粒制剂的载药量分别如下表2-1所示:相同制备条件下,不同型号PLGA的分子量越大,所制得微粒制剂的中位粒径D 50也越大,载药量、包埋率也越高,72h的体外溶出率越低,释药周期越长;不同单体比例的PLGA,型号为5050的PLGA包埋率更高,型号为7525的溶出速率更快。药物释放曲线结果如图4所示。 The D50 measured by Malvern particle size analyzer and high performance liquid chromatography (HPLC) (HPLC method refers to the bupivacaine hydrochloride related substance detection method and general rule 0512 in the second part of the Pharmacopoeia of the 2020 edition) measured the drug loading capacity of the microparticle preparation, respectively. As shown in Table 2-1 below: under the same preparation conditions, the greater the molecular weight of different types of PLGA, the greater the median particle size D50 of the prepared microparticle preparations, and the higher the drug loading and embedding efficiency. The lower the dissolution rate in vitro, the longer the drug release cycle; PLGA with different monomer ratios, the PLGA model 5050 has a higher embedding rate, and the PLGA model 7525 has a faster dissolution rate. The drug release curve results are shown in Figure 4.
表2-1table 2-1
Figure PCTCN2022112280-appb-000001
Figure PCTCN2022112280-appb-000001
Figure PCTCN2022112280-appb-000002
Figure PCTCN2022112280-appb-000002
根据《人类疾病动物模型的复制》“豚鼠胆小易惊,对化学刺激或机械刺激很敏感”,选用豚鼠作为药效学实验动物,研究盐酸布比卡因注射液以及所制备微粒制剂对豚鼠皮肤局部痛觉消失研究的影响。动物模型如图5所示,方法流程如下:According to "Replication of Animal Models of Human Diseases" "guinea pigs are timid and easily startled, and are very sensitive to chemical or mechanical stimuli", guinea pigs were selected as pharmacodynamic experimental animals to study the effects of bupivacaine hydrochloride injection and the prepared microparticle preparations on guinea pigs. Implications for the study of local analgesia in the skin. The animal model is shown in Figure 5, and the method flow is as follows:
1)选取雄性豚鼠实验前背部剃毛,范围约4cm*6cm;1) Shave the back of male guinea pigs before the experiment, with a range of about 4cm*6cm;
2)豚鼠分组,每组3只;2) Guinea pigs were divided into groups, 3 in each group;
3)皮内注射1ml药液,并沿鼓包四周划线,显示鼓起区域;3) Inject 1ml of medicinal solution intradermally, and draw a line around the bulge to show the bulging area;
4)给药前和给药后0.25、0.5、1、2、4、6、8、12、14、16、18、22、24、28、32、48、60、72、84、96h等时间点分别用工字钉以相同力度进行皮肤刺激,记录豚鼠躲避和尖叫反应,分别于刺激7次,取后6次的数据进行记录。4) 0.25, 0.5, 1, 2, 4, 6, 8, 12, 14, 16, 18, 22, 24, 28, 32, 48, 60, 72, 84, 96 hours before administration and after administration Stimulate the skin with H-shaped nails at the same intensity, and record the guinea pig's avoidance and screaming responses. After 7 stimulations, the data of the last 6 times were recorded.
图5为实验设计简图,灰色区域为样品注射后鼓包位置,直径约为2cm,外圈宽度为1cm左右,
Figure PCTCN2022112280-appb-000003
表示针刺位置,所选位置为随机分布。
Figure 5 is a schematic diagram of the experimental design. The gray area is the position of the bulge after sample injection, with a diameter of about 2 cm and a width of the outer ring of about 1 cm.
Figure PCTCN2022112280-appb-000003
Indicates the acupuncture position, the selected position is randomly distributed.
本次动物实验评价指标来源于实验中所记录的圈内豚鼠受针刺后的躲避和尖叫反应。根据躲避和尖叫的疼痛反应出的程度不同,分别给予躲避10%和尖叫90%的疼痛指数。疼痛指数计算公式为:The evaluation index of this animal experiment comes from the avoidance and screaming responses of the guinea pigs in the pen after being prodded by acupuncture recorded in the experiment. According to the degree of pain response of avoidance and screaming, pain index of 10% for avoidance and 90% for screaming were given respectively. The formula for calculating pain index is:
疼痛指数=尖叫次数/有效针刺次数*90%+躲避次数/有效针刺次数*10%。Pain index = screaming times/effective acupuncture times*90%+dodging times/effective acupuncture times*10%.
最终结果表示为镇痛效果:Negative response(消极反应)=100%-疼痛指数,用以表示样品的有效性。各处方在24h和72h内的镇痛效果分别如图6和图7所示,结果显示PLGA型号为5050 23000的处方,其镇痛效果较其它三个处方更佳,药效持续时间长达72h。处方为7525 52000的处方,药物释放较慢,在豚鼠上的镇痛效果较差,释药周期较长。The final result is expressed as analgesic effect: Negative response (negative response)=100%-pain index, to represent the effectiveness of the sample. The analgesic effect of each prescription within 24h and 72h is shown in Figure 6 and Figure 7, respectively. The results show that the PLGA model of 5050 23000 has better analgesic effect than the other three prescriptions, and the duration of drug effect is as long as 72h . The prescription is 7525 52000, the drug is released slowly, the analgesic effect on guinea pigs is poor, and the drug release cycle is longer.
表2-2Table 2-2
Figure PCTCN2022112280-appb-000004
Figure PCTCN2022112280-appb-000004
实施例2Example 2
Figure PCTCN2022112280-appb-000005
Figure PCTCN2022112280-appb-000005
按下表3分别称取相同处方的PLGA(5.0g)(5050 23000,粘度为0.24dL/g)和布比卡因碱(5.0g),加入到50ml注射用二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取50g PVA粉末,加入到5000ml的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至5-15℃。Take by weighing PLGA (5.0g) (5050 23000, viscosity is 0.24dL/g) and bupivacaine base (5.0g) and bupivacaine base (5.0g) of the same prescription respectively as shown in Table 3 below, join in 50ml injection dichloromethane, fully stir and dissolve to obtain The clear transparent solution is the oil phase; weigh 50g of PVA powder, add it to 5000ml of water for injection, heat and stir to make it fully dissolve, and obtain a 1% PVA solution, which is the water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 5-15°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液。乳液分别经旋转蒸发、减压挥发以及正压吹气三种方式进行快速固化后得到PLGA微球的悬液。其中:The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion. The emulsion was rapidly cured by rotary evaporation, vacuum evaporation and positive pressure blowing to obtain the suspension of PLGA microspheres. in:
旋转蒸发设置温度为25℃,乳液稀释后,取500ml放入烧瓶中进行旋转蒸发,转速为60rpm,固化时长为3h;The temperature of the rotary evaporation is set at 25°C. After the emulsion is diluted, take 500ml and put it into a flask for rotary evaporation. The rotation speed is 60rpm, and the curing time is 3h;
另取2L稀释后乳液进行减压挥发,将乳液以500ml/min的流速输送到薄膜蒸发器内,设置真空度为-0.08Mpa,乳液温度为25℃,循环过膜5次;Take another 2L of the diluted emulsion to volatilize under reduced pressure, transport the emulsion to the thin film evaporator at a flow rate of 500ml/min, set the vacuum degree to -0.08Mpa, and the temperature of the emulsion at 25°C, and circulate through the membrane 5 times;
再取2L稀释后乳液进行正压吹气的方式快速固化,利用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.1Mpa预热至30℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用压缩空气,固化温度为20℃,设置固化罐夹套温度为20℃,固化时长为3h。Then take 2L of the diluted emulsion and carry out rapid curing by positive pressure blowing. Using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), the emulsion is flattened into a uniform film/liquid film, and provided The pressure is 0.1Mpa, preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid. The gas is compressed air, the curing temperature is 20°C, and the jacket of the curing tank is set. The temperature is 20°C, and the curing time is 3 hours.
微球悬液经离心洗涤4遍后(离心转速为8000rpm),得到干净的、浓缩后的微球悬液。After the microsphere suspension was centrifuged and washed 4 times (centrifugal speed: 8000 rpm), a clean and concentrated microsphere suspension was obtained.
微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
经高效液相色谱法(HPLC)测得微粒制剂中实际装载有布比卡因碱的百分比分别如下表3-1、表3-2所示,相同理论载药量下,正压吹气的方式所得微粒制剂的载药量、包埋率更高;药物溶出结果(如图8所示)也显示,正压吹气所得微粒制剂的突释率更低,96h内释药更加平稳。The percentages of bupivacaine base actually loaded in the microparticle preparations measured by high performance liquid chromatography (HPLC) are shown in Table 3-1 and Table 3-2 respectively. The drug loading and embedding rate of the microparticle preparation obtained by this method are higher; the drug dissolution results (as shown in Figure 8) also show that the burst release rate of the microparticle preparation obtained by positive pressure blowing is lower, and the drug release within 96h is more stable.
表3-1Table 3-1
处方prescription PLGAPLGA 布比卡因Bupivacaine 固化方式Curing method 理论载药量Theoretical drug loading 实际载药量Actual drug loading 包埋率Embedding rate
 the (g)(g) 碱(g)Alkali (g)  the (%)(%) (%)(%) (%)(%)
0505 5.05.0 5.05.0 旋转蒸发rotary evaporation 50.050.0 38.038.0 76.076.0
0505 5.05.0 5.05.0 减压挥发Volatilize under reduced pressure 50.050.0 42.242.2 84.484.4
0505 5.05.0 5.05.0 正压吹气Positive pressure blowing 50.050.0 47.347.3 94.694.6
表3-2Table 3-2
Figure PCTCN2022112280-appb-000006
Figure PCTCN2022112280-appb-000006
实施例3Example 3
按下表4分别称取相应处方的PLGA(5050 23000,粘度为0.24dL/g)和布比卡因碱,加入到50ml注射用二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取50g PVA粉末,加入到5000ml的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至5-15℃。Take the PLGA (5050 23000, viscosity is 0.24dL/g) and bupivacaine base of the corresponding prescription respectively in the following table 4, join in 50ml dichloromethane for injection, fully stir and dissolve to obtain a clear transparent solution, which is the oil phase Take by weighing 50g of PVA powder, join in the water for injection of 5000ml, heat and stir to make it fully dissolve clear, obtain 1% PVA solution, be water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 5-15°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液。乳液经快速固化(固化温度为20℃,设置固化罐夹套温度为20℃,固化时长为3h)后得到PLGA微球的悬液。其中乳液固化选用正压吹气的方式进行快速固化,利用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.1Mpa预热至30℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用压缩空气等。The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion. The emulsion was rapidly cured (the curing temperature was 20° C., the jacket temperature of the curing tank was set at 20° C., and the curing time was 3 h) to obtain a suspension of PLGA microspheres. Among them, the emulsion curing adopts the method of positive pressure blowing for rapid curing. Using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), after the emulsion is flattened into a uniform film/liquid film, the pressure provided is 0.1Mpa is preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid. The gas is compressed air.
微球悬液离心洗涤4遍后(离心转速为8000rpm),得到干净的、浓缩后的微球悬液。After the microsphere suspension was centrifuged and washed 4 times (centrifugal speed: 8000 rpm), a clean and concentrated microsphere suspension was obtained.
微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
经高效液相色谱法(HPLC)测得微粒制剂中实际装载有布比卡因碱的百分比分别如下表4所示,相同油相浓度下理论载药量越高,所制得微粒制剂中布比卡因碱的含量也逐渐增加,但包埋率逐渐下降。The percentages of bupivacaine base actually loaded in the microparticle preparations measured by high performance liquid chromatography (HPLC) are shown in Table 4 below. The content of picaine base also increased gradually, but the embedding rate decreased gradually.
表4Table 4
Figure PCTCN2022112280-appb-000007
Figure PCTCN2022112280-appb-000007
Figure PCTCN2022112280-appb-000008
Figure PCTCN2022112280-appb-000008
实施例4Example 4
按下表5分别称取相应处方的PLGA(5050 23000,粘度为0.24dL/g)和布比卡因碱,加入到50ml注射用二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取50g PVA粉末,加入到5000ml的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至5-15℃。Take the PLGA (5050 23000, viscosity is 0.24dL/g) and bupivacaine base of the corresponding prescription respectively as shown in Table 5, join in 50ml of dichloromethane for injection, fully stir and dissolve to obtain a clear transparent solution, which is the oil phase Take by weighing 50g of PVA powder, join in the water for injection of 5000ml, heat and stir to make it fully dissolve clear, obtain 1% PVA solution, be water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 5-15°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为5000rpm)中得到均匀的乳液。其中乳液固化选用正压吹气的方式进行快速固化,利用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.1Mpa预热至30℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用压缩空气等。固化温度为20℃,设置固化罐夹套温度为20℃,固化时长为3h。The oil phase and the water phase were respectively injected into an online shearing machine (5000 rpm) with a peristaltic pump to obtain a uniform emulsion. Among them, the emulsion curing adopts the method of positive pressure blowing for rapid curing. Using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), after the emulsion is flattened into a uniform film/liquid film, the pressure provided is 0.1Mpa is preheated to 30°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid. The gas is compressed air. The curing temperature is 20°C, the jacket temperature of the curing tank is set at 20°C, and the curing time is 3 hours.
微球悬液进行离心洗涤4遍后(离心转速为8000rpm),得到干净的、浓缩后的微球悬液。After the microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
经高效液相色谱法(HPLC)测得微粒制剂的载药量分别如下表5所示,相同油相浓度下的理论载药量越高,所制得微粒制剂中布比卡因碱的含量也逐渐增加,但包埋率逐渐下降。利用扫描电子显微镜下观察三组样品的形貌如图9所示,随着载药量的增加,微粒的表面越粗糙。体外溶出结果显示,载药量越高、表面越粗糙,微粒制剂在0.5h的突释率越高,7天内的累计释放度也越高,释放周期越短。The drug loading of microparticle preparations measured by high performance liquid chromatography (HPLC) is shown in Table 5 below. The higher the theoretical drug loading under the same oil phase concentration, the higher the content of bupivacaine base in the prepared microparticle preparations. also gradually increased, but the embedding rate gradually decreased. The morphologies of the three groups of samples observed under a scanning electron microscope are shown in Figure 9. As the drug loading increases, the surface of the particles becomes rougher. The in vitro dissolution results showed that the higher the drug loading and the rougher the surface, the higher the burst release rate of the microparticle preparation at 0.5 h, the higher the cumulative release within 7 days, and the shorter the release cycle.
表5table 5
Figure PCTCN2022112280-appb-000009
Figure PCTCN2022112280-appb-000009
实施例5Example 5
分别称取4.0g的PLGA(5050 23000,粘度为0.24dL/g)和6.0g的布比卡因碱,加 入到50ml注射用二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取50g PVA粉末,加入到5000ml的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至5-15℃。按照以上配制方法配制相同的油相和水相各三份。Weigh 4.0g of PLGA (5050 23000, viscosity is 0.24dL/g) and 6.0g of bupivacaine base respectively, add in 50ml of dichloromethane for injection, fully stir and dissolve to obtain a clear transparent solution, which is the oil phase Take by weighing 50g of PVA powder, join in the water for injection of 5000ml, heat and stir to make it fully dissolve clear, obtain 1% PVA solution, be water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 5-15°C. Prepare three parts each of the same oil phase and water phase according to the above preparation method.
分别将油相和水相用蠕动泵注入到在线剪切机中,剪切转速分别按下表6-1设置,分别得到粒径均匀的乳液。其中乳液固化选用相同的正压吹气方式进行快速固化,利用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.1Mpa预热至40℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用压缩空气等。固化温度为20℃,设置固化罐夹套温度为20℃,固化时长为4h。The oil phase and the water phase are respectively injected into the online shearing machine with a peristaltic pump, and the shearing speed is set according to the following table 6-1 to obtain emulsions with uniform particle sizes. Among them, the emulsion curing adopts the same positive pressure blowing method for rapid curing. Using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), the emulsion is flattened into a uniform film/liquid film, and the pressure is provided. The positive pressure gas preheated to 0.1Mpa to 40°C and removes water is used to purge the top of the liquid film to perform rapid exchange of matter and energy between the gas and liquid, and the gas is compressed air. The curing temperature is 20°C, the jacket temperature of the curing tank is set at 20°C, and the curing time is 4 hours.
微球悬液进行离心洗涤4遍后(离心转速为8000rpm),得到干净的、浓缩后的微球悬液。After the microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
经马尔文粒度仪测得的粒径分布数据以及高效液相色谱法(HPLC)测得微粒制剂的载药量分别如下表6-1、表6-2所示:相同制备条件下,剪切转速越大,所制得微粒制剂的粒径越小,载药量、包埋率有一定减小。药物释放曲线结果如图10所示,剪切时转速较快会导致小粒径微球增多,0.5h突释率增加,药物释放周期缩短。The particle size distribution data measured by the Malvern particle size analyzer and the drug loading capacity of the microparticle preparations measured by high performance liquid chromatography (HPLC) are shown in Table 6-1 and Table 6-2 respectively: Under the same preparation conditions, the shear The higher the rotation speed, the smaller the particle size of the prepared microparticle preparation, and the drug loading and embedding rate will be reduced to a certain extent. The results of the drug release curve are shown in Figure 10. Faster rotational speed during shearing will lead to more microspheres with small particle size, increased burst release rate at 0.5 h, and shortened drug release period.
表6-1Table 6-1
Figure PCTCN2022112280-appb-000010
Figure PCTCN2022112280-appb-000010
粒径分布跨度span,是粒径分布的一个参数,是对样品粒径分布宽度的一种度量,定义如下式所示:The particle size distribution span is a parameter of the particle size distribution and a measure of the width of the particle size distribution of the sample. It is defined as follows:
Span=(D 90-D 10)/D 50,其中: Span=(D 90 −D 10 )/D 50 , where:
D 10:一个样品的累计粒度分布数达到10%时所对应的粒径。它的物理意义是粒径小于它的颗粒占10%。D 10常用来表示微粒细端的粒度指标。 D 10 : The particle size corresponding to when the cumulative particle size distribution number of a sample reaches 10%. Its physical meaning is that particles with a particle size smaller than it account for 10%. D 10 is often used to indicate the particle size index of the fine end of the particle.
D 50:表示整个样品粒径分布中,颗粒累积分布为50%的微球粒径,即小于此粒径的颗粒体积含量占全部颗粒的50%。D 50也常被用来表示样品的平均粒径。D 50常用来表示 微粒的平均粒度。 D 50 : Indicates the particle size of microspheres in which the cumulative distribution of particles is 50% in the particle size distribution of the entire sample, that is, the volume content of particles smaller than this particle size accounts for 50% of all particles. D 50 is also often used to represent the average particle size of a sample. D 50 is often used to represent the average particle size of particles.
D 90:一个样品的累计粒度分布数达到90%时所对应的粒径。它的物理意义是粒径小于它的颗粒占90%。D 90常用来表示微粒粗端的粒度指标。 D 90 : The particle size corresponding to when the cumulative particle size distribution number of a sample reaches 90%. Its physical meaning is that particles with a particle size smaller than it account for 90%. D 90 is often used to indicate the particle size index of the butt end of particles.
表6-2Table 6-2
Figure PCTCN2022112280-appb-000011
Figure PCTCN2022112280-appb-000011
实施例6Example 6
分别称取8.0g的PLGA(5050 23000,粘度为0.24dL/g)和12.0g的布比卡因碱,加入到100ml注射用二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取100g PVA粉末,加入到10L的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至5-15℃。Weigh 8.0g of PLGA (5050 23000, viscosity is 0.24dL/g) and 12.0g of bupivacaine base respectively, add in 100ml of dichloromethane for injection, fully stir and dissolve to obtain a clear transparent solution, which is the oil phase ; Weigh 100g of PVA powder, join in 10L of water for injection, heat and stir to make it fully dissolved, and obtain 1% PVA solution, which is the water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 5-15°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液。乳液固化选用正压吹气的方式进行快速固化,利用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.2Mpa预热至50℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用压缩空气等。固化温度为20℃,设置固化罐夹套温度为20℃,固化时长为4h。The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion. The emulsion curing adopts the method of positive pressure blowing for rapid curing. Using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), the emulsion is flattened into a uniform film/liquid film, and the pressure is 0.2 Mpa is preheated to 50°C and the positive pressure gas that removes water purges the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid. The gas is compressed air. The curing temperature is 20°C, the jacket temperature of the curing tank is set at 20°C, and the curing time is 4 hours.
微球悬液进行离心洗涤4遍后(离心转速为8000rpm),得到干净的、浓缩后的微球悬液。After the microsphere suspension was centrifuged and washed 4 times (the centrifugal speed was 8000 rpm), a clean and concentrated microsphere suspension was obtained.
微球悬液平均分为两份,一份加入纯化水5ml,另一份加入含有250mg甘露醇的甘露醇水溶液5ml,同时经冷冻干燥得到微球粉末,冻干后样品分别如图11、图12所示,不加甘露醇样品冻干后样品上层较为疏松并有少量样品飘出,而下层样品密度较大;加入甘露醇后样品在盘内均匀分布,样品整体成块、表面光滑,无样品溢出。由此可见,加入甘露醇后可以形成均匀的骨架结构、改善制剂整体的外观。药物释放曲线结果如图13所示,冻干时加入冻干保护剂不会影响药物的溶出。The microsphere suspension was divided into two parts on average, one part was added with 5ml of purified water, and the other part was added with 5ml of mannitol aqueous solution containing 250mg of mannitol. At the same time, the microsphere powder was obtained by freeze-drying. The samples after freeze-drying were shown in Fig. As shown in 12, after freeze-drying without adding mannitol, the upper layer of the sample is relatively loose and a small amount of sample floats out, while the lower layer of the sample is denser; after adding mannitol, the samples are evenly distributed in the plate, and the sample is as a whole lumpy, with a smooth surface and no Sample overflow. It can be seen that adding mannitol can form a uniform skeleton structure and improve the overall appearance of the preparation. The results of the drug release curve are shown in Figure 13, adding a lyoprotectant during lyophilization will not affect the dissolution of the drug.
表7Table 7
Figure PCTCN2022112280-appb-000012
Figure PCTCN2022112280-appb-000012
Figure PCTCN2022112280-appb-000013
Figure PCTCN2022112280-appb-000013
实施例7Example 7
分别称取40.0g型号为5050 23000粘度为0.24dL/g的PLGA和60.0g布比卡因碱,加入到500ml二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取500g PVA粉末,加入到50L的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至6-10℃。Take by weighing 40.0g model respectively PLGA and 60.0g bupivacaine base that the viscosity is 0.24dL/g of 5050 23000, join in 500ml dichloromethane, fully stir and dissolve to obtain a clear transparent solution, which is an oil phase; weigh 500g PVA powder is added in 50L of water for injection, heated and stirred to make it fully dissolved to obtain a 1% PVA solution, which is the water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 6-10°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液,将乳液加入到剩余的水相中稀释。将稀释后的乳液利用正压吹气的方式进行快速固化,使用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.6Mpa预热至70℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用过滤后的压缩空气。固化温度为15℃,设置固化罐夹套温度为15℃,固化时长为4h。The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion, and the emulsion was added to the remaining water phase for dilution. The diluted emulsion is quickly solidified by blowing air under positive pressure, using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), and after the emulsion is spread into a uniform film/liquid film, provide The pressure is 0.6Mpa, preheated to 70°C and the positive pressure gas that removes water is used to purge the top of the liquid film to perform rapid exchange of matter and energy between the gas and liquid. The gas is filtered compressed air. The curing temperature is 15°C, the jacket temperature of the curing tank is set at 15°C, and the curing time is 4 hours.
微球悬液离心、过滤后得到干净的、浓缩后的微球悬液。The microsphere suspension is centrifuged and filtered to obtain a clean and concentrated microsphere suspension.
微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
经X射线衍射仪检测布比卡因碱以及微粒制剂样品的晶型结果分别如图14、图15所示,微粒制剂中的布比卡因碱为亚稳态晶型的结晶性粉末,测得其熔点范围为84-102℃;而布比卡因碱晶型为Ⅰ型,为热力学稳定的结晶性粉末,其熔点范围为105-110℃。The crystal form results of bupivacaine base and microparticle preparation samples detected by X-ray diffractometer are shown in Figure 14 and Figure 15 respectively. The range of its melting point is 84-102°C; the crystalline form of bupivacaine base is type I, which is a thermodynamically stable crystalline powder, and its melting point range is 105-110°C.
实施例8Example 8
分别称取40.0g型号为5050 23000粘度为0.24dL/g的PLGA和60.0g布比卡因碱,加入到500ml二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取500g PVA粉末,加入到50L的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至6-10℃。Take by weighing 40.0g model respectively PLGA and 60.0g bupivacaine base that the viscosity is 0.24dL/g of 5050 23000, join in 500ml dichloromethane, fully stir and dissolve to obtain a clear transparent solution, which is an oil phase; weigh 500g PVA powder is added in 50L of water for injection, heated and stirred to make it fully dissolved to obtain a 1% PVA solution, which is the water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 6-10°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液,将乳液加入到剩余的水相中稀释。将稀释后的乳液利用正压吹气的方式进行快速固化,使用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.6Mpa预热至40℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用过滤后的压缩空气。固化温度为15℃,设置固化罐夹套温度为15℃,固化时长为5h。The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion, and the emulsion was added to the remaining water phase for dilution. The diluted emulsion is quickly solidified by blowing air under positive pressure, using the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2), and after the emulsion is spread into a uniform film/liquid film, provide The pressure is 0.6Mpa, preheated to 40°C and the positive pressure gas that removes water is used to purge the top of the liquid film to perform rapid exchange of matter and energy between the gas and liquid. The gas is filtered compressed air. The curing temperature is 15°C, the jacket temperature of the curing tank is set at 15°C, and the curing time is 5 hours.
微球悬液离心、过滤后得到干净的、浓缩后的微球悬液。The microsphere suspension is centrifuged and filtered to obtain a clean and concentrated microsphere suspension.
微球悬液冷冻干燥得到微球粉末,粉末经筛分后进行灌装得到微粒制剂的样品。The microsphere suspension is freeze-dried to obtain a microsphere powder, and the powder is sieved and filled to obtain a sample of the microparticle preparation.
经X射线衍射仪检测布比卡因碱以及微粒制剂样品的晶型结果分别如图14、图16所示,微粒制剂中的布比卡因碱为亚稳态晶型的结晶性粉末,测得其熔点范围较宽,为84-99℃、100-110℃,为亚稳态和Ⅰ型晶型的混合物;布比卡因碱晶型为Ⅰ型,为热力学稳定的结晶性粉末,其熔点范围为105-110℃。The crystal form results of bupivacaine base and microparticle preparation samples detected by X-ray diffractometer are shown in Figure 14 and Figure 16 respectively. Its melting point range is wide, being 84-99 ° C, 100-110 ° C, and it is a mixture of metastable state and type I crystal form; the crystal form of bupivacaine base is type I, which is a thermodynamically stable crystalline powder. The melting point range is 105-110°C.
实施例7和8的溶出曲线如图17所示:实施例7的突释率低,仅为6.7%,后续释药平稳可维持有效体外药物浓度长达96h;而实施例8的突释率高,为32.6%,后溶出速率较慢,整体释药平缓。The dissolution curves of Examples 7 and 8 are shown in Figure 17: the burst release rate of Example 7 is low, only 6.7%, and the subsequent drug release is stable and can maintain the effective in vitro drug concentration for up to 96h; while the burst release rate of Example 8 High, being 32.6%, the post-dissolution rate is slow, and the overall drug release is gentle.
表8Table 8
Figure PCTCN2022112280-appb-000014
Figure PCTCN2022112280-appb-000014
实施例9Example 9
分别称取8.0g型号为5050 23000粘度为0.24dL/g的PLGA和12.0g布比卡因碱,加入到100ml二氯甲烷中,充分搅拌溶解得到澄清的透明溶液,为油相;称取100g PVA粉末,加入到10L的注射用水中,加热搅拌使其充分溶清,得到1%的PVA溶液,为水相。将水相和油相均放置在冷水浴或冰箱内保存,使温度降至6-10℃。Take by weighing 8.0g model respectively PLGA and 12.0g bupivacaine base that the viscosity is 0.24dL/g of 5050 23000, join in 100ml dichloromethane, fully stir and dissolve to obtain a clear transparent solution, which is an oil phase; weigh 100g The PVA powder was added into 10L of water for injection, heated and stirred to make it fully dissolved to obtain a 1% PVA solution, which was the water phase. Both the water phase and the oil phase are stored in a cold water bath or refrigerator, and the temperature is lowered to 6-10°C.
分别将油相和水相用蠕动泵注入到在线剪切机(转速为4000rpm)中得到均匀的乳液,将乳液加入到剩余的水相中稀释。将稀释后的乳液平均分成两份(各5L乳液):一份在常温常压下,进行搅拌固化,选用20L的中转罐,固化温度设置为15℃,搅拌转速为100rpm,固化4h;另一份利用正压吹气的方式进行快速固化,使用已授权的ZL202020705393.7专利中的固化设备(如图2所示),将乳液平铺成均匀的薄膜/液膜后,提供压力为0.1Mpa预热至30℃并除水的正压气体吹扫液膜的上方,进行气液间的物质和能量快速交换,气体选用过滤后的压缩空气。固化温度为15℃,设置固化罐夹套温度为15℃,固化时长为4h。固化过程取样进行观察,确认布比卡因碱是否被包埋进微球内部。The oil phase and the water phase were respectively injected into an online shearing machine (4000 rpm) with a peristaltic pump to obtain a uniform emulsion, and the emulsion was added to the remaining water phase for dilution. Divide the diluted emulsion into two parts (each 5L emulsion): one part is stirred and solidified at normal temperature and pressure, and a 20L transfer tank is selected, the curing temperature is set at 15°C, the stirring speed is 100rpm, and the curing time is 4h; One part is quickly cured by means of positive pressure blowing, and the curing equipment in the authorized ZL202020705393.7 patent (as shown in Figure 2) is used to spread the emulsion into a uniform film/liquid film and provide a pressure of 0.1Mpa The positive pressure gas preheated to 30°C and dehydrated sweeps the top of the liquid film to perform rapid exchange of matter and energy between the gas and the liquid. The gas is filtered compressed air. The curing temperature is 15°C, the jacket temperature of the curing tank is set at 15°C, and the curing time is 4 hours. Samples were taken during the curing process to confirm whether the bupivacaine base was embedded in the microspheres.
分别取1h和4h的样品经偏光显微镜检测的外水相中物料分布和形貌结果分别如图18和图19所示,结果显示:常温常压搅拌固化1h后,球内有少量药物析出,外水相中有针状晶体析出,随时间延长至4h后,外水相中有大量晶体析出;正压吹气的条件下,固化1h后,微球基本固化完全,球内药物基本固化析出,随时间延长固化完全且外水相中无药物晶体析出。Samples taken for 1h and 4h were tested by polarizing microscope, and the results of material distribution and morphology in the outer water phase are shown in Figure 18 and Figure 19 respectively. The results showed that after stirring and curing for 1 hour at normal temperature and pressure, a small amount of drug was precipitated in the ball. Needle-like crystals precipitated in the external water phase, and a large number of crystals precipitated in the external water phase after the time was extended to 4 hours; under the condition of positive pressure and air blowing, after curing for 1 hour, the microspheres were basically cured completely, and the drug in the balls was basically solidified and precipitated , with time prolonging the solidification is complete and no drug crystals are precipitated in the external aqueous phase.
可见,正压吹气的方式能够实现快速固化,并能够达到较好的包埋效果。It can be seen that the way of positive pressure blowing can achieve rapid curing and achieve better embedding effect.
以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the present disclosure. within the scope of protection.
最后应说明的是:以上所述仅为本公开的优选实施例而已,并不用于限制本公开,尽管参照前述实施例对本公开进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present disclosure, and is not intended to limit the present disclosure. The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the protection scope of the present disclosure.

Claims (17)

  1. 一种微粒制剂,其特征在于,其包含药物活性成分和PLGA;A microparticle preparation, characterized in that it comprises active pharmaceutical ingredients and PLGA;
    所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;In the PLGA, the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight-average relative molecular weight of the PLGA is 12000-60000;
    所述微粒制剂中,所述药物活性成分的含量为35-80%,百分比是指在所述微粒制剂中的质量百分比。In the microparticle preparation, the content of the pharmaceutical active ingredient is 35-80%, and the percentage refers to the mass percentage in the microparticle preparation.
  2. 如权利要求1所述的微粒制剂,其特征在于,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为85:15或(1-3):1,例如75:25或50:50;The microparticle preparation according to claim 1, wherein, in the PLGA, the molar ratio of lactide LA and glycolide GA is 85:15 or (1-3):1, such as 75:25 or 50 :50;
    和/或,所述PLGA的重均相对分子量为15000-52000,例如15000-23000,再例如15000或23000;And/or, the weight-average relative molecular weight of the PLGA is 15000-52000, such as 15000-23000, further such as 15000 or 23000;
    和/或,在30℃时,所述PLGA的粘度为0.15-0.45dL/g,例如0.15dL/g、0.21dL/g、0.24dL/g或0.4dL/g;And/or, at 30°C, the viscosity of the PLGA is 0.15-0.45dL/g, such as 0.15dL/g, 0.21dL/g, 0.24dL/g or 0.4dL/g;
    和/或,所述药物活性成分和所述PLGA的质量比为(0.6-2.5):1,例如0.61:1、0.63:1、0.73:1、0.90:1、0.92:1、0.93:1、0.96:1、1.12:1、1.22:1、1.23:1、1.24:1、1.28:1、1.29:1、1.31:1、1.72:1、1.75:1、2.19:1或2.28:1;And/or, the mass ratio of the active pharmaceutical ingredient and the PLGA is (0.6-2.5):1, such as 0.61:1, 0.63:1, 0.73:1, 0.90:1, 0.92:1, 0.93:1, 0.96:1, 1.12:1, 1.22:1, 1.23:1, 1.24:1, 1.28:1, 1.29:1, 1.31:1, 1.72:1, 1.75:1, 2.19:1, or 2.28:1;
    和/或,所述微粒制剂中,所述药物活性成分的含量为38.0-69.5%,例如38.0%、38.5%、42.2%、47.3%、47.5%、47.8%、48.1%、48.9%、52.9%、54.9%、55.1%、55.4%、56.1%、56.3%、56.7%、56.8%、63.2%、63.6%、68.7%或69.5%,百分比是指在所述微粒制剂中的质量百分比;And/or, in the microparticle preparation, the content of the pharmaceutical active ingredient is 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 48.9%, 52.9% , 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the mass percentage in the microparticle preparation;
    和/或,所述药物活性成分为相对分子质量在100-1500之间的小分子药物活性成分;所述药物活性成分可为解热镇痛抗炎类药物,所述解热镇痛抗炎类药物可包含但不限于:可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、酰胺类局部麻醉剂、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种,所述酰胺类局部麻醉剂可为罗哌卡因、布比卡因、利多卡因和普鲁卡因中的一种或多种,例如布比卡因。And/or, the pharmaceutical active ingredient is a small molecule pharmaceutical active ingredient with a relative molecular mass between 100-1500; the pharmaceutical active ingredient can be an antipyretic, analgesic, and anti-inflammatory drug, and Such drugs may include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, pethidine, amide local anesthetics, meloxicam, aspirin, One of acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate One or more, the amide local anesthetic may be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine.
  3. 如权利要求1所述的微粒制剂,其特征在于,所述微粒制剂中包含药物活性成分和PLGA,其中:Microparticle preparation as claimed in claim 1, is characterized in that, comprises pharmaceutical active ingredient and PLGA in the described microparticle preparation, wherein:
    1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000-23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000-23000;
    2)所述微粒制剂中,所述药物活性成分的含量为50-60%,百分比是指在所述微粒制剂中的质量百分比;2) In the microparticle preparation, the content of the pharmaceutical active ingredient is 50-60%, and the percentage refers to the mass percentage in the microparticle preparation;
    优选地,Preferably,
    所述微粒制剂中包含布比卡因和PLGA,其中:Bupivacaine and PLGA are included in the microparticle formulation, wherein:
    1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000;
    2)所述微粒制剂中,所述布比卡因和所述PLAG的比例为1.24:1;2) In the microparticle preparation, the ratio of the bupivacaine to the PLAG is 1.24:1;
    优选地,Preferably,
    所述微粒制剂中包含布比卡因和PLGA,其中:Bupivacaine and PLGA are included in the microparticle formulation, wherein:
    1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000;
    2)所述微粒制剂中,所述布比卡因和所述PLAG的比例为1.31:1。2) In the microparticle preparation, the ratio of the bupivacaine to the PLAG is 1.31:1.
  4. 一种微球悬液A,其特征在于,其包含溶剂、药物活性成分和PLGA;A kind of microsphere suspension A, it is characterized in that, it comprises solvent, pharmaceutical active ingredient and PLGA;
    所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;In the PLGA, the molar ratio of lactide LA and glycolide GA is (1-5.67):1, and the weight-average relative molecular weight of the PLGA is 12000-60000;
    所述微球悬液A中,所述药物活性成分的含量为35-80%,百分比是指在所述微球悬液A的微球中的“药物活性成分和PLGA”质量之和中所占的质量百分比。In the microsphere suspension A, the content of the active pharmaceutical ingredient is 35-80%, and the percentage refers to the sum of the "active pharmaceutical ingredient and PLGA" in the microspheres of the microsphere suspension A. % by mass.
  5. 如权利要求4所述的微球悬液A,其特征在于,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为85:15或(1-3):1,例如75:25或50:50;microsphere suspension A as claimed in claim 4, is characterized in that, in described PLGA, the mol ratio of lactide LA and glycolide GA is 85:15 or (1-3):1, for example 75: 25 or 50:50;
    和/或,所述PLGA的重均相对分子量为15000-52000,例如15000-23000,再例如15000或23000;And/or, the weight-average relative molecular weight of the PLGA is 15000-52000, such as 15000-23000, further such as 15000 or 23000;
    和/或,在30℃时,所述PLGA的粘度为0.15-0.45dL/g,例如0.15dL/g、0.21dL/g、0.24dL/g或0.4dL/g;And/or, at 30°C, the viscosity of the PLGA is 0.15-0.45dL/g, such as 0.15dL/g, 0.21dL/g, 0.24dL/g or 0.4dL/g;
    和/或,所述药物活性成分和所述PLGA的质量比为(0.6-2.5):1,例如0.61:1、0.63:1、0.73:1、0.90:1、0.92:1、0.93:1、0.96:1、1.12:1、1.22:1、1.23:1、1.24:1、1.28:1、1.29:1、1.31:1、1.72:1、1.75:1、2.19:1或2.28:1;And/or, the mass ratio of the active pharmaceutical ingredient and the PLGA is (0.6-2.5):1, such as 0.61:1, 0.63:1, 0.73:1, 0.90:1, 0.92:1, 0.93:1, 0.96:1, 1.12:1, 1.22:1, 1.23:1, 1.24:1, 1.28:1, 1.29:1, 1.31:1, 1.72:1, 1.75:1, 2.19:1, or 2.28:1;
    和/或,所述微球悬液A中,所述药物活性成分的含量可为38.0-69.5%,例如38.0%、38.5%、42.2%、47.3%、47.5%、47.8%、48.1%、48.9%、52.9%、54.9%、55.1%、55.4%、56.1%、56.3%、56.7%、56.8%、63.2%、63.6%、68.7%或69.5%,百分比是指在所述微球悬液A的微球中的“药物活性成分和PLGA”质量之和中所占的质量百分比;And/or, in the microsphere suspension A, the content of the pharmaceutical active ingredient can be 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8%, 48.1%, 48.9% %, 52.9%, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the The mass percentage of the sum of the mass of "pharmaceutical active ingredient and PLGA" in the microsphere;
    和/或,所述药物活性成分为相对分子质量在100-1500之间的小分子药物活性成分; 所述药物活性成分可为解热镇痛抗炎类药物,所述解热镇痛抗炎类药物可包含但不限于:可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、酰胺类局部麻醉剂、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种,所述酰胺类局部麻醉剂可为罗哌卡因、布比卡因、利多卡因和普鲁卡因中的一种或多种,例如布比卡因;And/or, the pharmaceutical active ingredient is a small molecule pharmaceutical active ingredient with a relative molecular mass between 100-1500; the pharmaceutical active ingredient can be antipyretic, analgesic and anti-inflammatory drugs Such drugs may include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, pethidine, amide local anesthetics, meloxicam, aspirin, One of acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate One or more, the amide local anesthetic can be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine;
    和/或,所述微球悬液A中,还包含渗透压调节剂、润湿剂和助悬剂中的一种或多种,所述渗透压调节剂可为甘露醇、蔗糖和氯化钠中的一种或多种,所述润湿剂可为吐温80和/或泊洛沙姆188,所述助悬剂可为羧甲基纤维素钠、甲基纤维素和羟丙基纤维素中的一种或多种。And/or, in described microsphere suspension A, also comprise one or more in osmotic pressure regulator, wetting agent and suspending agent, described osmotic pressure regulator can be mannitol, sucrose and chlorinated One or more of sodium, the wetting agent can be Tween 80 and/or poloxamer 188, and the suspending agent can be sodium carboxymethylcellulose, methylcellulose and hydroxypropyl One or more of cellulose.
  6. 如权利要求4所述的微球悬液A,其特征在于,所述微球悬液A中包含溶剂、药物活性成分和PLGA,其中:The microsphere suspension A as claimed in claim 4, is characterized in that, comprises solvent, pharmaceutical active ingredient and PLGA in the described microsphere suspension A, wherein:
    1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000-23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000-23000;
    2)所述微球悬液A的微球中,所述药物活性成分的含量为50-60%,百分比是指在所述微球悬液A的微球中的“药物活性成分和PLGA”质量之和中所占的质量百分比;2) In the microspheres of the microsphere suspension A, the content of the pharmaceutical active ingredient is 50-60%, and the percentage refers to the "pharmaceutical active ingredient and PLGA" in the microspheres of the microsphere suspension A The mass percentage in the mass sum;
    优选地,Preferably,
    所述微球悬液A中包含布比卡因和PLGA,其中:Bupivacaine and PLGA are included in the microsphere suspension A, wherein:
    1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000;
    2)所述微球悬液A的微球中,所述布比卡因和所述PLAG的比例为1.24:1;2) In the microspheres of the microsphere suspension A, the ratio of the bupivacaine to the PLAG is 1.24:1;
    优选地,Preferably,
    所述微球悬液A中包含布比卡因和PLGA,其中:Bupivacaine and PLGA are included in the microsphere suspension A, wherein:
    1)所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为23000;1) In the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000;
    2)所述微球悬液A的微球中,所述布比卡因和所述PLAG的比例为1.31:1。2) In the microspheres of the microsphere suspension A, the ratio of the bupivacaine to the PLAG is 1.31:1.
  7. 一种微球悬液A的制备方法,其特征在于,其包括下述步骤:A preparation method of microsphere suspension A, is characterized in that, it comprises the steps:
    (1)将油相和水相混合,得到乳液;其中:所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;(1) The oil phase and the water phase are mixed to obtain an emulsion; wherein: the oil phase comprises active pharmaceutical ingredients and PLGA; in the PLGA, the mol ratio of lactide LA and glycolide GA is (1-5.67 ): 1, the weight-average relative molecular weight of the PLGA is 12000-60000;
    (2)将步骤(1)中所述乳液经固化,即得所述微球悬液A;其中,所述固化的方式 为旋转蒸发、减压挥发或正压吹气;(2) The emulsion described in step (1) is solidified to obtain the microsphere suspension A; wherein, the solidification method is rotary evaporation, decompression volatilization or positive pressure blowing;
    当所述固化的方式为旋转蒸发时,所述旋转蒸发的温度为10-50℃,所述旋转蒸发的转速为50-100rpm;When the curing method is rotary evaporation, the temperature of the rotary evaporation is 10-50°C, and the rotation speed of the rotary evaporation is 50-100rpm;
    当所述固化的方式为减压挥发时,所述乳液的流速为200-1000ml/min,所述减压挥发的真空度为<0Mpa且≥-0.1Mpa;When the curing method is volatilization under reduced pressure, the flow rate of the emulsion is 200-1000ml/min, and the vacuum degree of volatilization under reduced pressure is <0Mpa and ≥-0.1Mpa;
    当所述固化的方式为正压吹气时,所述正压吹气的压力p(Mpa)和“所述药物活性成分和所述PLGA”的质量之和w(g)之比为1:(20-500)。When the mode of described solidification is positive pressure blowing, the ratio of the pressure p (Mpa) of described positive pressure blowing and the mass sum w (g) of " described pharmaceutical active ingredient and described PLGA " is 1: (20-500).
  8. 如权利要求7所述的微球悬液A的制备方法,其特征在于,所述油相中的溶剂为二氯甲烷;The preparation method of microsphere suspension A as claimed in claim 7, is characterized in that, the solvent in described oily phase is dichloromethane;
    和/或,所述水相为含有PVA的水溶液,其中,所述水相中PVA的质量浓度可为0.5-2.0%,例如1.0%;And/or, the water phase is an aqueous solution containing PVA, wherein the mass concentration of PVA in the water phase can be 0.5-2.0%, such as 1.0%;
    和/或,所述水相中不含有调节pH的缓冲液;And/or, the aqueous phase does not contain a pH-adjusting buffer;
    和/或,所述药物活性成分为相对分子质量在100-1500之间的小分子药物活性成分;所述药物活性成分可为解热镇痛抗炎类药物,所述解热镇痛抗炎类药物可包含但不限于:可待因、双氢可待因、氢吗啡酮、羟考酮、美沙酮、吗啡、芬太尼、哌替啶、酰胺类局部麻醉剂、美洛昔康、阿司匹林、对乙酰氨基酚、吲哚美辛、萘普生、萘普酮、双氯芬酸、布洛芬、尼美舒利、罗非昔布、塞来昔布、曲安奈德和甲氨蝶呤中的一种或多种,所述酰胺类局部麻醉剂可为罗哌卡因、布比卡因、利多卡因和普鲁卡因中的一种或多种,例如布比卡因;And/or, the pharmaceutical active ingredient is a small molecule pharmaceutical active ingredient with a relative molecular mass between 100-1500; the pharmaceutical active ingredient can be an antipyretic, analgesic, and anti-inflammatory drug, and Such drugs may include, but are not limited to: codeine, dihydrocodeine, hydromorphone, oxycodone, methadone, morphine, fentanyl, pethidine, amide local anesthetics, meloxicam, aspirin, One of acetaminophen, indomethacin, naproxen, naproxen, diclofenac, ibuprofen, nimesulide, rofecoxib, celecoxib, triamcinolone acetonide, and methotrexate One or more, the amide local anesthetic can be one or more of ropivacaine, bupivacaine, lidocaine and procaine, such as bupivacaine;
    和/或,所述药物活性成分不经过促进溶解的预处理,例如氨水碱化处理;And/or, the pharmaceutical active ingredient is not subjected to pretreatment to promote dissolution, such as ammonia alkalinization treatment;
    和/或,所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为85:15或(1-3):1,例如75:25或50:50;And/or, in the PLGA, the molar ratio of lactide LA and glycolide GA is 85:15 or (1-3):1, such as 75:25 or 50:50;
    和/或,所述PLGA的重均相对分子量为15000-52000,例如15000-23000,再例如15000或23000;And/or, the weight-average relative molecular weight of the PLGA is 15000-52000, such as 15000-23000, further such as 15000 or 23000;
    和/或,在30℃时,所述PLGA的粘度为0.15-0.45dL/g,例如0.15dL/g、0.21dL/g、0.24dL/g或0.4dL/g;And/or, at 30°C, the viscosity of the PLGA is 0.15-0.45dL/g, such as 0.15dL/g, 0.21dL/g, 0.24dL/g or 0.4dL/g;
    和/或,所述药物活性成分和所述PLGA的质量比为(0.67-4):1,例如1:1、4:1、7:3、1.5:1或2:3;And/or, the mass ratio of the active pharmaceutical ingredient and the PLGA is (0.67-4):1, such as 1:1, 4:1, 7:3, 1.5:1 or 2:3;
    和/或,所述油相和所述水相混合的方式为分别用蠕动泵注入到在线剪切机中;And/or, the oil phase and the water phase are mixed by injecting them into an online shearing machine with a peristaltic pump;
    和/或,所述乳液固化之前,经过剪切、过膜或在线剪切处理;其中,所述剪切的速度或所述在线剪切机的转速可为3000-5000rpm,例如3000rpm、4000rpm或5000rpm;And/or, before the emulsion is solidified, it undergoes shearing, film passing or online shearing treatment; wherein, the shearing speed or the rotating speed of the online shearing machine can be 3000-5000rpm, such as 3000rpm, 4000rpm or 5000rpm;
    和/或,所述固化的时长为0.5-6h,例如3-5h,再例如3h、4h或5h;And/or, the curing time is 0.5-6h, such as 3-5h, further such as 3h, 4h or 5h;
    和/或,所述微球悬液A中还包含渗透压调节剂、润湿剂和助悬剂中的一种或多种;其中,所述渗透压调节剂可为甘露醇、蔗糖和氯化钠中的一种或多种,所述润湿剂可为吐温80和/或泊洛沙姆188,所述助悬剂可为羧甲基纤维素钠、甲基纤维素和羟丙基纤维素中的一种或多种;当所述微球悬液A中还包含渗透压调节剂、润湿剂和助悬剂中的一种或多种时,可将所述渗透压调节剂、所述润湿剂和所述助悬剂溶解于溶剂中,再和所述微球悬液A混合。And/or, in described microsphere suspension A, also comprise one or more in osmotic pressure regulator, wetting agent and suspending agent; Wherein, described osmotic pressure regulator can be mannitol, sucrose and chlorine One or more in sodium chloride, the wetting agent can be Tween 80 and/or poloxamer 188, and the suspending agent can be sodium carboxymethylcellulose, methylcellulose and hydroxypropyl One or more in the base cellulose; When also comprising one or more in the osmotic pressure regulator, wetting agent and suspending agent in the described microsphere suspension A, can adjust the described osmotic pressure agent, the wetting agent and the suspending agent are dissolved in a solvent, and then mixed with the microsphere suspension A.
  9. 如权利要求7所述的微球悬液A的制备方法,其特征在于,当所述固化的方式为正压吹气时,所述正压吹气采用中国专利ZL202020705393.7中的图1所示的固化设备实施;The preparation method of microsphere suspension A according to claim 7, wherein when the curing method is positive pressure blowing, the positive pressure blowing adopts the method shown in Figure 1 in Chinese patent ZL202020705393.7. implementation of the curing equipment shown;
    和/或,当所述固化的方式为正压吹气时,所述正压吹气的压力p(Mpa)和“所述药物活性成分和所述PLGA”的质量之和w(g)之比为1:(50-200),例如1:(100-170),再例如1:100或1:166.7;And/or, when the curing method is positive pressure blowing, the pressure p (Mpa) of the positive pressure blowing and the sum w (g) of the mass of "the active pharmaceutical ingredient and the PLGA" The ratio is 1:(50-200), for example 1:(100-170), for example 1:100 or 1:166.7;
    和/或,当“所述药物活性成分和所述PLGA”的质量之和w为10-100g时,所述正压吹气的气体压力p为0.1-0.6Mpa,例如0.1Mpa、0.2Mpa或0.6Mpa;And/or, when the sum w of "the active pharmaceutical ingredient and the PLGA" is 10-100g, the gas pressure p of the positive pressure insufflation is 0.1-0.6Mpa, such as 0.1Mpa, 0.2Mpa or 0.6Mpa;
    和/或,所述正压吹气的气体温度为30-70℃或60-90℃,例如30℃、40℃、50℃或70℃;And/or, the gas temperature of the positive pressure blowing is 30-70°C or 60-90°C, such as 30°C, 40°C, 50°C or 70°C;
    和/或,所述固化在固化罐中进行,所述固化罐的温度为15-25℃,例如15℃、20℃或25℃。And/or, the curing is carried out in a curing tank, and the temperature of the curing tank is 15-25°C, such as 15°C, 20°C or 25°C.
  10. 如权利要求7所述的微球悬液A的制备方法,其特征在于,当所述固化的方式为旋转蒸发时,所述旋转蒸发的温度为20-30℃,例如25℃;The method for preparing microsphere suspension A according to claim 7, wherein when the curing method is rotary evaporation, the temperature of the rotary evaporation is 20-30°C, for example 25°C;
    和/或,所述旋转蒸发的转速为50-100rpm,例如60rpm。And/or, the rotational speed of the rotary evaporation is 50-100 rpm, such as 60 rpm.
  11. 如权利要求7所述的微球悬液A的制备方法,其特征在于,当所述固化的方式为减压挥发时,所述乳液的流速为400-600ml/min,例如500ml/min;The preparation method of microsphere suspension A as claimed in claim 7, characterized in that, when the curing method is volatilization under reduced pressure, the flow rate of the emulsion is 400-600ml/min, such as 500ml/min;
    和/或,所述减压挥发的真空度为-0.1~-0.05Mpa,例如-0.08Mpa;And/or, the vacuum degree of the decompression volatilization is -0.1~-0.05Mpa, such as -0.08Mpa;
    和/或,所述乳液的温度为10-50℃,例如20-30℃,再例如25℃;And/or, the temperature of the emulsion is 10-50°C, such as 20-30°C, and for example 25°C;
    和/或,所述减压挥发后还将所述乳液循环过膜5次。And/or, after the decompression volatilization, the emulsion is circulated through the membrane for 5 times.
  12. 如权利要求7所述的微球悬液A的制备方法,其特征在于,所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000-23000;所述药物活性成分和所述PLGA的质量比为(0.67-4):1;The preparation method of microsphere suspension A as claimed in claim 7, is characterized in that, comprises pharmaceutical active ingredient and PLGA in described oily phase; In described PLGA, the mol ratio of lactide LA and glycolide GA is 50:50, the weight-average relative molecular weight of the PLGA is 15000-23000; the mass ratio of the active pharmaceutical ingredient and the PLGA is (0.67-4):1;
    优选地,所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为15000;所述药物活性成分和所述PLGA的质量比为3:2;所述药物活性成分优选为布比卡因;Preferably, the oil phase contains pharmaceutically active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 15000; the The mass ratio of the active pharmaceutical ingredient and the PLGA is 3:2; the active pharmaceutical ingredient is preferably bupivacaine;
    优选地,所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为50:50,所述PLGA的重均相对分子量为23000;所述药物活性成分和所述PLGA的质量比为3:2;所述药物活性成分优选为布比卡因。Preferably, the oil phase contains pharmaceutical active ingredients and PLGA; in the PLGA, the molar ratio of lactide LA and glycolide GA is 50:50, and the weight average relative molecular weight of the PLGA is 23000; the The mass ratio of the active pharmaceutical ingredient to the PLGA is 3:2; the active pharmaceutical ingredient is preferably bupivacaine.
  13. 一种微球悬液A的制备方法,其特征在于,其包括下述步骤:A preparation method of microsphere suspension A, is characterized in that, it comprises the steps:
    (1)将油相和水相混合,得到乳液;其中:所述油相中包含药物活性成分和PLGA;所述PLGA中,丙交酯LA和乙交酯GA的摩尔比为(1-5.67):1,所述PLGA的重均相对分子量为12000-60000;(1) The oil phase and the water phase are mixed to obtain an emulsion; wherein: the oil phase comprises active pharmaceutical ingredients and PLGA; in the PLGA, the mol ratio of lactide LA and glycolide GA is (1-5.67 ): 1, the weight-average relative molecular weight of the PLGA is 12000-60000;
    (2)将步骤(1)中所述乳液经固化,即得所述微球悬液A;其中,所述固化的方式为正压吹气;(2) The emulsion described in the step (1) is solidified to obtain the microsphere suspension A; wherein, the solidification method is blowing under positive pressure;
    其中,所述正压吹气时,所述乳液的流速设置为1min内使乳液体积的1/2到1/20的乳液流经塔板进行固化,空气流速为乳液流速的10-100倍。Wherein, when the positive pressure is blown, the flow rate of the emulsion is set to allow 1/2 to 1/20 of the emulsion volume to flow through the tray for solidification within 1 min, and the air flow rate is 10-100 times the emulsion flow rate.
  14. 一种微球悬液A,其采用如权利要求7-13中任一项所述的微球悬液A的制备方法制得。A microsphere suspension A, which is prepared by the preparation method of the microsphere suspension A according to any one of claims 7-13.
  15. 一种微粒制剂,其特征在于,其采用下述方法制得,将如权利要求4-6和14中任一项所述的微球悬液A经干燥,即可。A microparticle preparation, which is characterized in that it is prepared by the following method, which is to dry the microsphere suspension A according to any one of claims 4-6 and 14.
  16. 如权利要求15所述的微粒制剂,其特征在于,所述微粒制剂中,所述药物活性成分的含量为38.0-69.5%,例如38.0%、38.5%、42.2%、47.3%、47.5%、47.8%、48.1%、48.9%、52.9%、54.9%、55.1%、55.4%、56.1%、56.3%、56.7%、56.8%、63.2%、63.6%、68.7%或69.5%,百分比是指在所述微粒制剂中的质量百分比;The microparticle preparation according to claim 15, characterized in that, in the microparticle preparation, the content of the pharmaceutical active ingredient is 38.0-69.5%, such as 38.0%, 38.5%, 42.2%, 47.3%, 47.5%, 47.8% %, 48.1%, 48.9%, 52.9%, 54.9%, 55.1%, 55.4%, 56.1%, 56.3%, 56.7%, 56.8%, 63.2%, 63.6%, 68.7% or 69.5%, the percentage refers to the The mass percentage in the microparticle preparation;
    和/或,所述微粒制剂中还包含冻干保护剂;所述冻干保护剂可为糖类、白蛋白或聚乙二醇;所述冻干保护剂和所述微粒制剂的质量比可为0-20%,例如1.25%;当所述微粒制剂中还包含冻干保护剂时,可将所述微球悬液和所述冻干保护剂混合后,再经干燥,即可;And/or, the microparticle preparation also includes a lyoprotectant; the lyoprotectant can be sugar, albumin or polyethylene glycol; the mass ratio of the lyoprotectant to the microparticle preparation can be 0-20%, such as 1.25%; when the microparticle preparation also contains a lyoprotectant, the microsphere suspension and the lyoprotectant can be mixed and then dried;
    和/或,所述干燥的方式为喷雾干燥、减压挥发、旋转蒸发或冷冻干燥。And/or, the drying method is spray drying, vacuum evaporation, rotary evaporation or freeze drying.
  17. 一种微球悬液B,其特征在于,其采用下述方法制得,将如权利要求1-3、15-16中任一项所述微粒制剂溶解于溶媒中,即可。A microsphere suspension B, which is characterized in that it is prepared by the following method, that is, dissolving the microparticle preparation according to any one of claims 1-3, 15-16 in a solvent.
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CN106344521A (en) * 2016-09-30 2017-01-25 沈阳药科大学 Preparation and application of biodegradable bupivacaine microspheres with high drug loading capacity
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